ML17263A331

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Part 21 Rept Re CCW HXs Mfg by Atlas Industrial Mfg Co.As Result of Eddy Current Exam Performed During 1993 Refueling Outage,Tubes W/Measurable Defects at Tube Plate Locations That Exceeded 70% of Tube Wall Thickness Removed from Svc
ML17263A331
Person / Time
Site: Ginna Constellation icon.png
Issue date: 07/20/1993
From: MECREDY R C
ROCHESTER GAS & ELECTRIC CORP.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
REF-PT21-93 NUDOCS 9307290197
Download: ML17263A331 (9)


Text

ACCEjLERAT.DDOCUINIKNTDISTRUTIONSYSTEM*REGULA'INFORMATIONDISTRIBUTIOYSTEM(RIDS)TACCESSION,'tJHR:9307290197DOC.DATE':93/07/20NOTARIZED:NODOCKETFACIL:50-.$44.RobertEmmetGinnaNuclearPlant,Unit1,RochesterG05000244AUTH:IfAME'UTHORAFFILIATIONMECREDY,R.C.RochesterGas6ElectricCorp.RECIP.NAMERECIPIENTAFFILIATIONDocumentControlBranch(DocumentControlDesk)

SUBJECT:

Part21reptreCCWHXsmfgbyAtlasIndustrialMfgCo.Asresultofeddycurrentexamperformedduring1993refuelingoutage,tubesw/measurabledefectsattubeplatelocationsthatexceeded70%oftubewallthicknessremovedfromsvc.DZSTRIBDTZONCODE:ZEISDCOPIESRECEIVED:LTRIENCL2SIZE:TITLE:Part21Rept(50DKT)NOTES:LicenseExpdateinaccordancewith10CFR2,2.109(9/19/72).05000244RECIPIENTIDCODE/NAMEPD1-3PDCOPIESLTTRENCL11RECIPIENTIDCODE/NAMEJOHNSON,ACOPIESLTTRENCL11INTERNAL:~0~EGFILERONRGN3RGNSROAB011111111111NRR/DRIL/RVIBRES/DSIR/EIBRGN2RGN4SECY/PDR1111111111EXTERNAL:INPORECORDCTRNSICSILVER,E1111NRCPDR11NOTETOALL"RIDS"RECIPIENTS:PLEASEHELPUSTOREDUCEWASTEICONTACTTHEDOCUMENTCONTROLDESK,ROOMPl-37(EXT.504-2065)TOELIMINATEYOURNAMEFROMDISTRIBUTIONLISTSFORDOCUMENTSYOUDON'TNEED!TOTALNUMBEROFCOPIESREQUIRED:LTTR15ENCL15

IjjjjIIIPZZZZItI7P/jillliN7llllldIiixwsjIjIIIIIIIIROCHESTERGASANDELECTRICCORPORATIONoROBERTC.MECREDYVlccPrerldentCinnaNuclearProducrionL4a~OlTk/'grcarr1Sr*re89EASTAVENUE,ROCHESTERN.Y.14649-0001TELEPHONEAREACODE71B5462700July20,1993U.S.NuclearRegulatoryCommissionDocumentControlDeskWashington,DC20555

SUBJECT:

10CFR2130DayReportR.E.GinnaNuclearPowerPlantDocketNo.50-244Inaccordancewith10CFR21,ReportingofDefectsandNoncompliance,Section21.21(c),whichrequires"writtennotificationtotheNRC""ontheidentificationofadefectorafailuretocomply",theattached10CFR21reportisherebysubmitted.Verytrulyyours,RobertC.Mecredyxc:RegionalAdministratorU.S.NuclearRegulatoryCommissionRegionI475AllendaleRoadKingofPrussia,PA19406U.S.NRCGinnaSeniorResidentInspectoriBOCCO9'307290%97930720'DRADOCH05000244~/~j5syH4d~7 V>qM1.<2't1It$IWP 10CFR2130DAYWRITTENREPORTNAMEANDADDRESSOFTHEINDIVIDUALINFORMINGTHECOMMISSION:NAME:RobertC.MecredyVicePresidentGinnaNuclearProductionADDRESS:RochesterGas&ElectricCorporation89EastAvenueRochester,NewYork14649IDENTIFICATIONOFTHEFACILITY'HEACTIVITY'RTHEBASICCOMPONENTSUPPLIEDFORSUCHFACILITYWHICHFAILS,TOCOMPLYORCONTAINSADEFECT:ThebasiccomponentistheComponentCoolingWater(CCW)HeatExchanger.TheseheatexchangerswereinstalledasoriginalplantequipmentattheR.E.GinnaNuclearPowerPlant.IDENTIFICATIONOFTHEFIRMCONSTRUCTINGTHEFACILITYORSUPPLYINGTHEBASICCOMPONENTWHICHFAILSTOCOMPLYORCONTAINSADEFECT:TheCCWheatexchangersweremanufacturedby:AtlasIndustrialManufacturingCompany81SomersetPlaceClifton,NewJersey07012NATUREOFTHEDEFECTORFAILURETOCOMPLYANDTHESAFETYHAZARDWHICHISCREATEDORCOULDBECREATEDBYSUCHDEFECTORFAILURETOCOMPLY:Thepurposeofthisnotificationistoadvisetheindustryofaconditionthatwasnotconsideredintheoriginaldesignofthiscomponent.Whilethisconditionwasnotconsideredintheoriginaldesignspecifications,itdoespresentapotentialmechanismthatcouldoccurwithheatexchangerssuppliedunderdesigncriteriaprevalentwiththevintageofthiscomponent.

tf~I ThedefectidentifiedinthedesignoftheComponentCoolingWater(CCW)HeatExchangerswasthepotentialforthroughwalltubefailurestooccurwhileoperatingattheheatexchanger'srateddesignconditions.AreviewoftheCCWHeatExchangerdesignusingcurrentheatexchangerdesigncriteriaindicatedthat,atthedesignshellsideflow,theCCWHeatExchangersweresusceptibletolocalizedhighshellsidevelocitiesfortubesintheimmediatevicinityoftheshellinletandoutletnozzles.Thesehighvelocitiescouldresultinflowinducedvibrationsleadingtotubethinningfromfrettingdamageattubesupportplatelocations.TheseconclusionswereconfirmedbydiscussionswithAtlasIndustrial.AtlasIndustrialrecommendedthattheheatexchangertubesbeexaminedtocheckforthepresenceoffrettingdamage.AlthoughnoCCWHeatExchangertubeleakshadbeenexperiencedatGinna,thepotentialforflowinducedvibrationdamagecoupledwiththepresenceofasmallnumberoffrettingdefectsduringa1989tubeinspectionandthevendor'srecommendationcausedRG&EtoscheduleaninspectionofCCWHeatExchangertubesduringthe1993RefuelingOutage.Afulllengtheddycurrentexaminationwasperformedoftubesinthevicinityoftheshellinletandoutletnozzles.Thisexaminationconfirmedthepresenceoftubethinningduetofrettingattubesupportplatelocationsfortubesintheimmediatevicinityoftheshellinletnozzle.Notubethinningduetofrettingwasseenattubesupportplatelocationsinthevicinityoftheshelloutletnozzles.Tubethinningduetofrettingcould,overtimeifundetected,resultintubeleaksandpotentiallyincompletetubeseveranceatthefrettinglocations.Tubeleaksand/orseverancecouldresultintheCCWHeatExchangersbecominginoperablewhencalledupontoperformtheirsafetyfunction.LossofCCWHeatExchangerswoulddirectlyaffectthefunctionalityoftheResidualHeatRemovalSystemresultinginadegrada-tionintheabilityoftheplant'ssafetyrelatedsystemstomeettheirlongtermcoolingrequirements.THEDATEONWHICHTHEINFORMATIONOFSUCHDEFECTORFAILURETOCOMPLYWASOBTAINED:TheinformationwasobtainedonApril19,1993,atthecompletionofthereviewofEddyCurrenttestdatafortheCCWheatexchangers.INTHECASEOFABASICCOMPONENTWHICHCONTAINSADEFECTORFAILSTOCOMPLYgTHENUMBERANDLOCATIONOFALLSUCHCOMPONENTSINUSEAT~SUPPLIEDFORJORBEINGSUPPLIEDFORGINNASTATION:

TherearetwoCCWheatexchangers,permanentlyinstalledintheAuxiliaryBuildingatGinnaStation.THECORRECTIVEACTIONWHICHHASBEEN'SBEINGSORWILLBETAKEN;THENAMEOFTHEINDIVIDUALORORGANIZATIONRESPONSIBLEFORTHEACTION;ANDTHELENGTHOFTIMETHATHASBEENORWILLBETAKENTOCOMPLETETHEACTION:tAsaresultoftheeddycurrentexaminationperformedduringthe1993RefuelingOutage,RG&Eremovedfromservicealltubeswithmeasurabledefectsattubesupportplatelocationsthatexceeded704ofthetubewallthickness.Alltubesthatwereremovedfromservicein1993duetofrettingdefectswerestabilizedwithatubestakeandthenplugged.Thenumberoftubesremovedfromserviceduringthe1993RefuelingOutageduetotubedefectswaslessthan24ofthetotalnumberoftubesintheCCWHeatExchangers.ThedesignheatremovalrequirementsoftheCCWHeatExchangersarestillsatisfiedwiththisnumberoftubesplugged,sincetheheatexchangerdesignincludedapproximately10%marginfortubeplugging.Duetothelocalizednatureoftheflowinducedvibrationconcern,RG&Eplansonperformingperiodicexaminationsofthetubesinthevicinityoftheshellnozzlestomonitorforfrettingdamageattubesupportplatelocations.Alltubeswithdefectsexceedingthepluggingcriteriawillbestabilizedandplugged.RG&Eisresponsiblefordeterminingthefrequencyoffutureperiodictubeexaminations.Additionally,RG&EisevaluatingthefeasibilityofreducingtheCCWHeatExchangershellsidedesignflowtodecreasethepotentialforlocalizedflowinducedvibrationdamagetotubes.ANYADVICERELATEDTOTHEDEFECTORFAILURETOCOMPLYABOUTTHEFACILITY,ACTIVITY,ORBASICCOMPONENTTHATHASBEEN'SBEINGSORWILLBEGIVENTOPURCHASERSORLICENSES:ThepresentCCWHeatExchangersweredesignedandbuiltinthelate1960'spriortothedevelopmentofexistingcriteriaforheatexchangerdesigntoprecludeflowinducedvibrationconcerns..Heatexchangerdesignsfromthisperiodmaybesusceptibletoflowinducedvibrationdamagedependinguponthedesignphilosophyusedbyindividualmanufacturers.Eitherreviewoftheoriginaldesignagainsttoday'sstandardsorperiodicexaminationoftubesforflowinducedvibrationconcernswouldprovideanindicationthatunexpecteddamagetotubesisoccurringduetoflowinducedvibrations.

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