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| document type = GENERAL EXTERNAL TECHNICAL REPORTS, TEXT-SAFETY REPORT | | document type = GENERAL EXTERNAL TECHNICAL REPORTS, TEXT-SAFETY REPORT | ||
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{{#Wiki_filter:841115013b841109'PORADOCXaaoOOO10RPDR III SEPTEMBER1984PROJECTREPORTTABLEOFCONTENTSIEXECUTIVESUMMARYIIMILESTONESTATUSIIICONSTRUCTIONIVfNGINEERINGVWORKFORCELEVELSVIQUALITYASSURANCEVIICONTRACTADMINISTRATIONVIIISTARTUP8TESTIXCOSTXRECORDSMANAGEMENTXILIGENSINGPAGE1-68-2324-3031-3839-4041-4344-5253-5758-6162-64. | |||
I.EXECUTIVESUMMARYA.ProjectDirectorTheProjectisonscheduleforaFebruary1986fuel1oaddate.Duringthisperiod,theessentialprogressrequiredonthecriticalProjectMilestonesofIntegratedSystemsFlush(whichincludesServiceWaterandCondensateDemineralizerscope)and.DieselGeneratorswassustained.TheProjectachieved1.68%progressfortheperiod,foracummulativepercentcompleteof80.98%.Duringthisperiod,thepercentcompletemethodologywasrevised,effectivethefirstofSeptember.Thechangewaseffectedparticularlyinthemilestonesectionofthecalculation.ThiswasaresultoftheeliminationofServiceWater,CondensateDemineralizerandFlowInducedVibrationmilestonesandtheredistributionofthatscopeintotheremainingmilestones.Inaddition,themethodforcalculatingmilestonecredithasbeenrevisedtoavoidsubjectivityfromtheprocessbyearningcreditwhenaturnovertoStart-upandTestisacceptedorwhenaStart-upandTestReport(STR)isacceptedforpreoperationaltesting.Thevalueforconstructioncommoditieswasreassessedandincreasedby2%.Theplanforprogresstobeearnedisbeingfinalizedandwillbeprovidedinthenextreport.Inthemeantime,wehavecontinuedtocomparetheactualpercentcompletetodateagainstthepreviousplannedprogresscurve.Bulk,installationofcommoditiescontinues,however,threekey'ommodities-cablepulling,largeboresupportsandinstrument~tubing-havefailedtoachievetherateofinstallationplanned.Significantmanagementattentiontoturnthesedeficienciesaroundfsbeingexercised.Improvingthebacklogofcableandcompletingrequiredraceways,increasingJCICraftsmanandredirectionoftheGrinnellworkforcetorequisiteworkandcontinuedhangerimprovementpolicieswillnetpositiveresults.Arevisedcashflowof4675millionfor1984hasbeenapprovedfortheProject.TheProjectfsaggressivelyputsuingconservationmeasuresthatwillresultinloweringtheactualexpendituresbelowthisapprovedlevel.Wearevigorouslyworkingonfinetuningconstructionareasystemschedulesandstart-upandtestschedules.InterfacedisconnectsbetweenConstructionandStart-upanddifferencesbetweenbulkcommodityplansandarea/systemschedulesarebeingresolvedtoensureimprovingtheachievementoftheDieselGeneratorandIntegratedSystemsFlushschedules.The1984INPOEvaluationTeamarrivedonSite9/24/84asplannedandwillbeconductingtheirauditfrom9/24/84toll/5/84toevaluatecontrolsimplementedfordesign,designchanges,constructionmethods,qualityinspections,relatedtrainingandthedocumentationprocesses.ThefullsupportoftheProjecthasbeenprovidedtotheINPOTeamtoassistinameaningfulcomprehensiveauditwithfruftfullresultsanticipated.DuringSeptember,theProjecttransferreditsemployeeexitinterviewprogramtothenewlyestablishedcorporate-widegualityFirstProgram. | |||
MAJORPROBLEMS~~Ourabilitytocontrolworkwithinschedulerequiressignificantimprovement."Improvementshavebeenslowtodate,withsignificantworkremainingtobedone.ThisproblemisamajorsubjectoftheProjectImprovementProgram.Inaddition,managementisdedicatingitsdirectattentiontoturningthisproblemaround.Cablebacklogrequiredtosupportplannedcablepullingratesneedstobeimproved.Althoughthebackloghasshownimprovementrecently,itisstillnotatasatisfactorylevel.Inaddition;whileconduitinstallationprogresseswellinabulkmode,it'isnotbeingworkedadequatelytomaximizecablepullingactivities.AtaskforceofProjectpersonnelhasbeenorganizedtoachieveagoalofthreeweeksbacklogtosustaincablepullingbytheendofOctober."Precisedefinitionofcomponentswithintestboundaries,"whilestillaconcern,isimproving.Projectorganizationscontinuetoworktoimprovethisprocess."TheRecordsIdentificationandManagementProgrammustbebroughtwithintotalcontrolattheearliestdate."Thisiternhasdemonstratedsatisfactoryimprovementandwillnolongerbediscussedhereasamajorproblem."InanumberofsignificantareaswehavenotbeensatisfiedwithGeneral,...ElectricCompany'sattentiontoProjectschedulerequirementsunderthe."NSSSscopeofwork."ChangesinGeneralElectricmanagementand".:continuedGeneralElectricServiceManagementattentionpermitsthe"removalofthisitemhereasamajorproblem."ITTGrinnellhasnotbeenabletomeettherecoveryplanforLargeBoreCategoryIPipeSupports.Additionally,thelargeborehangerrejectrateisunacceptable."Asstatedpreviously,theredirectionoftheITTGrinnel1workforcetorequisftewotk,coupledwiththehangerimprovementprogram,shouldresultinacceleratingtherecoveryplan.TheQPMPReviewBoardhasrecentlyapprovedspecificactionsthatareexpectedtoresultinimprovingthehangeracceptancerate."As-bui1tProgramhasfallenbehindschedule."AdetailedscheduleconsistentwiththeIntegratedSystemsFlushMilestoneisunderdevelopment.ITT-Ghasbeenadvisedtoredirecttheirworkforcetothisarea. | |||
TOTALPROJNINECTPERCENTCOMPLETESUMMARYTABLEEMILEPOINTNUCLEARSTATION-UNIT2IMILESTONES1.EHERQIZATION4140V2.DIE5ELQEH/REUASIUTYTEST3.INTEQRATKDFLUSH/RPVHYDRO4.TQ/IHTVACPULL5.VEHTILATIOHd.INTEGRATEDLEAKRATE7.RADWASTESYSTEMI.FUELRECEIPT9.LOSSOSPOWER/KCCS10.FUELLOAD11~FUELLOADTOC.O.SUSTOTALIICONSTRUCTIONCOMMODITIES1.PIPING2.ELECTRICAL3.IAC4.HVAC5.CIVILSUSTOTALIIISTARTUP4TESTCONMOOITIESN1~PRE-OPERATIONALTESTINQ2.HYDROS3.LOOPCAUSRATIOHS4.CONTROLCIRCUITVERIFICATIOHS5.INITIALEQUIPMEHTOPERATIONd.FLUSHES7.PEHETRATIOHLEAKRATETESTSSUSTOTALIVENGINEERING1.DESIGNVKRIFICATIOH2~EQUIPMEHTOUAUFICATION3.LICKNSINQ4.SUPPORTOFSTARTUP5.SAMNCKOFEHGINEERIHQSUBTOTALVQUALITYASSURANCEVIRECOROSTURNOVERTOPPFZOICNrTOFTOTMHtoJacT2A90.4317.093.503.950.241.340.7$3.012.500.5010AS7,430.990.$31%10O.IO0.40O.IO0.40O.IO0.750.250.540.250.540.3422.2220.00%5.0Ni1.00%IL3r73.9$4$.00IOA274.0054.97IL4$5L4$70AINLOO0.00WSOHTdpfetcdrlTcotrr2tara222e245OA71L532412.920.140.92OA42.121.430.0079,95%2L42%91.7143,4259.11~L79100.00LIIIAO0.590.7013.1092.00%3044%0.0023.00~.744.1134$1L540.000,0000.140.0700.0490.0270.0940.000LioodOA24%43.0279477IA171.4494.710.2320.194OA390.27217.304OL23%14A5%40.35%3.02%31.00%0.31%19442222222JJJ2222222I/tt/85~222222~222'~~2I22~I21944TOTALSTATUSASOF9/14/di100.00%d0.94%1,47%NOTE:Tlutetablelapredmlnaryandraeectaproleetdataaraltableaaol9/14/44,RmrlaeddatalromtbeProleetControlProgramwlNbeIncludedaaItIadeveloped. | |||
TOTALPROJKCTPERCENTCONIPLFPKPBRFORSIANCaCuRVENINEMILEPOINTNUCLEARSTATION-UNIT2TOO92lQ9000'ea043u907N107472rrrrrrrrrrrIIIC.~j.jINAlllROeaaeamACIVALraesawa~ocrweooousrmaaaboacaraaaaaamocrweojcaaarmeaAajewesars,josoor1QM1Q51QMTISSCWTE%SEEDASSSLSCTSOHOJECTOATSAV~ASOSIIIjljjASSENSEDOSOJECTCOITIIOLPHOOSANDATAISSWALIESDITWILLSEWCLIAXOWTHECOERCE. | |||
I.EXECUTIVESENARYB.ManaerQualityAssurance-ProjectsTheoverallqualityofon-goinghardwareinstallationsappearstobesatisfactory.Deficienciesthatareidentifiedaredocumentedandsatisfactorilyresolvedwithinthevariouscontractor'sQualityAssurancePrograms.However,enhancementsarecontinuingtobemadeinthecontractor'sprogramstoassurethatadequatesoftwareisavailabletosubstantiatetheinstallationactivities.Inordertoacceleratetheseenhancements,NMPC-QAisperforminganassessmentofeachoftheContractor'sQualityAssurancePrograms.Theseassessmentactivitiesarediscussedbelow.DuringareviewofsomeofthemajorcausesofQCrejectionofITTwelds,itwaslearnedthatITT'sprocedurerequiredthateachwelderstencilhisweld,whileSWEC'sproceduredidnot.Coderequirementsweremetbybothprocedures(ITTandSWEC)byhavingweldandwelderidentifiedonawelddatasheet.ThisdifferenceinprocedurewasremovedinAugust1984,therebyeliminatingoneofthemajorcausesofthehighrejectrate.However,sincetherateofrejectsstillhasnotreachedanacceptablelevel,correctiveactionswillcontinue.Stone5Webster'sdetailedauditoftheSWECQualityAssuranceMonitoringProgramforcontractorshasbeencompletedandthefinal.-reporthasbeenissued.Severalauditobservationsrequirea.'esponsefromSWECQA.Theobservationsaddressenhancementsto;SWEC'sQAmonitoringandrecordsreviewprogram.NNPCProjectQualityAssuranceperformedadetailedassessmentoftheeffectivenessandadequacyoftheon-sitecontractorsprograms.Todate,theassessmentsofJohnsonControlsInc.(JCI),ReactorControlsInc.(RCI),ITTGrinnell,andSWEChavebeencompleted.Afinalreportwillbeissuedsumaarizingtheresults.Todate,oneCorrectiveActionRequestandfiverecommendationshavebeenidentifiedforJCI.TenCorrectiveActionRequestsand14recommendationshavebeenidentifiedforRCI,alladdressingsoftwareproblems.ThefinalreportforITTGrinnellandSWECispresentlybeingevaluatedtodeterminetherequiredcorrectiveactionsandrecommendations'eeded.TheIndependentAssessmentTeamiscontinuingitsreviewofcompletedCATActionPlans,NRCdeficienciesidentifiedintheSALPReport,andNHPC/Contractoridentifieddeficiencies. | |||
gualitConcernsl.Contractors'ualityprograms,insomecases,allowcertaininspectionstobedelayeduntilfinalinstallationactivitiesarecomplete.ThiscouldhaveanadverseimpactontheProjectdependingontheinspectionresults.equalityAssurancelsreviewingspecificactivitieswiththeprojecttodetermineifchangestocertainprogramswillberequired.2.AsaresultoftheNMPCgAAssessmentofRCI'squalityProgrameffectiveness,CorrectiveActionRequestsandRecommendationshavebeenissued(asnotedabove).3.ResultsoftheIndependentAssessmentTeamevaluationofsitecontractordeficiencydocumentsrequiresimplementationoftightenedsamplingforreviewoftheremainingdocuments. | |||
II.MILESTONESCHEDULESTATUSEnerization4160V2.3.5.6.7.8.9.10.11,DuringSeptember,thefourremainingtype"A"TurnoversweremadetoStart-up.Start-uphasenergizedthe13.8KVswitchgears.Therearesix4160VswitchgearsthatareenergizedandonethatwillbeenergizedinearlyOctober.Remainingworkonthe4160VMilestoneScheduleconsistsofenergizingtheremainingunitsubstations,openitemsandthreepane)s.OverallprogressisbeingmadeinsupportoftheoverallProspectSchedule.DieselGeneratorsStatusoftheDieselGeneratorMilestonehasbeenassessedatthreeweeksbehindschedule.Delaysincompletionofthemechanicalandelectrica1workontheFuelOilTransferSystemarepotentialimpactstotheturnoverofDieselEG-3.ModificationworkontheHPCSDieselEG-2maydelaycompletionoftheFuelOilTransferandAirStartSystems.Detailedrecoveryschedulesarebeingoptimizedtoovercomethepotentialscheduledelayingfactors.ModificationworkwillbeginuponreceiptofmaterialsandissuanceofGeneralElectricdesigninformationscheduledforOctober.ThedeliveryofthelubeoilskidandtheassociatedelectricalequipmentisscheduleforOctober.~~rInteratedFlush/RPVHydroThismilestonewasrevisedinSeptemberandisassessedasgenerallyonschedulewithseveralflushpathsslightlybehindschedule.Theseproblemsarenotexpectedtoimpactthemilestonecompletiondate.ThesmallborepipingandinstrumentationworkfortheServiceWaterSystemhasbeenrestrainedbycompletionofthelargeborepipeandhangerworkinthesecondarycontainment.Thiseffortiscurrentlytwoweeksbehindschedule.OneMainSteamSystemflushpathisthreeweeksbehindscheduleprimarilyduetothesmallborepipeandhangerinstall'ationinsidetheprimarycontainment.TheremainderoftheMilestonescontinuedwithnooverallimpactsnotedtotheMilestonedates..TurbineGeneratorVentilationSystemsIntegratedLeakRateTestRadwasteSystemsFuelReceiptLossofPower/ECCSTestFuelLoadComnercialOperation III.CONSTRUCTIONA.GeneralDataProvidedinthissectionofthereportreflectstherevised$675millioncashflowplanrecentlyadopted.Somefinetuningassociatedwiththisplanisstillunderway.DuringSeptember,ConstructionManagementcontinuedtostresshousekeepingwithpositiveresults.Actionsweretakento,scrutinizesecondshiftandovertimeworkforimprovedoverallefficiency.Contractormanagementreviewmeetingswererevisedtoincludeschedule,production,qualityandcostperformanceinonesession. | |||
90SWECPLA.NVSACT8BPIPE60o~0<+)~hAg)rrMONTH/TEDURPlan5,1674.95Accual4,6125.22TODATESTYUR50,5554.9551,2954.94i3 S)wtECPLA,NVSACT8BPIPESPT8l4x)RPLAÃ-..4r///itONTHZYURPlan98840.41Actual75838.14TODATE~TYUR5,84540.415,61540.75198419B>1310 ITTPL4.NVSACTL8PfPE8PT'3l,4z,!-QPPQ$xr~r13":120I13PlanAccualMONTHQTYUR534179.93242220.71198>TO'DATE~TYUR16~61i,179.9316e265197.30I13TheproductionrateforL.S.PipeSupportsisdiscussedinthetext. | |||
ITTPLANVS<CTL8%LD821b2019r,/rrJr18wPlanActualNONTHTYUR23725.8636333.60TODATEQTYUR22,18025.8622,31525.491')198<1985 1gJWl8)12allIPlanActualNONTHTYUR36053.8942950.06TODATE~TYUR14,37853.8914,42854.7510113I26h198>13 650LKCPLA,NVSACTPAlQIYF80~)~IIf7'M$F00q<a650q55048PL4N-~r/I('.'ACE,'/j'//rBCKLG-.:r'r'MONTHTODATE~TYUR~TYURPlan24,000L.LO72L,783L.LOAct:ual3L,2970.94729,080L.OS~~~I~~tII500".i)39I52131985 3N36qNj33~'32<ggfggj!ljNqLKCPLANVSACTP,()g)<)IT8PTSrRPM-~'/~ACT)'/IBCKI6-,.~f224r)120g19qleit!0I26NONTHgTYURPlan1,40017.18Actual2,19912.72D2<985TODATE~TEUR30,61017.1831,40917.1315 300280t260qLKCPLANVSACTCABLETERM220200i80-I160Qgg~140g'20l00-I80)CO+PlanActualMONTHTODATE8TYUR~TT16,8800.96131%0700.969,6991.16124,5801.090I'3I26198<1521985I2l!16 | |||
>RWru/SCH1,"LE~-acrBCK&~ifONTHTODATESTYURSTYElPlan266,5220.125,162,0980.12Actual142,054,0.115,028,5030.121339l9B4I0hr13l9B5CablePullingproductionisdiscussedinthetext.17 JCIPLANVSACTSZINll~8PTS.aw4V~@oC~-RPL&Igl1MONTHRTTURPlan16567.78Actual20666.35TODATERTUUURR3,06567.783.11960.64I133919851318 JCIPLANVSACTPf8T,'PBfNCr8302802i0-I200)190i60gg170-Iien-f130jiROzI100-I90l80~+0/-A,CF//r/rIII/,i-RPLAÃNONTHTODATE/AYUR~TYURPlan8,6971.73142,6331.73Actual5,78S3.12139,S281.75~I~\)196".InstrumentTubingproductionisdiscussedinthetext.19 B.ContractorPerformance1.SWECForceAccountOverall,SWECForceAccountworkcontinuestosupportProjectpriorities.However,thereareareas,suchassmallborehangers,whichrequireimprovement.Specificproductionassessmentsandexceptionsareaddressedbelow.MechanicalEquientErectionAlimitedamountofequipmentremainstobeinstalledandisbeingcompletedincompliancewithsystempriorities.CatIIandIIIHanrComletionProductionforSeptemberwasslightlybelowplannedlevelswithminorimpact.SmallBorePiandSuortsBothsmallborepipeandhangersproceededbelowtherevisedplannedproduction.Therevisedplanrequiresanincreasedproductionrate.SWEChasbeenauthorizedtoincreasemanpowerintheseareas.PreventativeMaintenancePlannedmaintenancerequirementsandinspectionswereperformedthisperiod.Nosignificantproblemswereidentified.MinordiscrepanciesarebeingaddressedthroughEngineering(i.e.PMrequirementsandrelatedspecifications).~PaintinAcontractwasnotfinalizedinSeptember.WorkisstillproceedingtowardfinalizingtheProjectapproachtowardpaintinginearlyOctober.20 IIICONSTRUCTION(Continued)2.3.ITTGrinnellOverall,ITTGrinnel1'scommodityinstallationperformancethroughthisperiodsustainedimprovements.However,1argeborehangerscontinuedbelowplarmedquantities.EffortscontinuetomaximizehangerproductionwithcrewsbeingshiftedfromcompletedS.B.pipingworktoL.B.hangers.EffortsweremadethismonthtoswingagreaterportionofGrinnell'sworktothedayshift.ReductionsinQCinvolvementinCATII4IIIinspectionshavebeenimplemented.AsftewideinventoryofITTGrinnel1materialswasalsocompleted.TheoriginalweldrejectrateforRTweldscontinuedtoimprove.Sincetune,19of117originalwelds'havebeenrejectedforarejectrateof18%.SinceAugust1,3of37originalweldshavebeenrejectedforan8%rejectrate.L.K.ComstockL.K.Comstock'sconduitproductionSeptember.Emphasisfocusedoncableimprovementsnecessarytoachievethetargets.'acceleratedduring,,pullingproduction'evisedproductfon,'ableterminationproductionwasalsostressedduringSeptember.However,productionwaslessthanplanned.Actionsrequiredtobeginpenetrationterminationswereaddressed.Effortswillcontinuetowardreleaseofracewayticketsonholdandcontinuedimprovementofthecablepullingbacklog.However,cablepullingwassubstantiallybelowplanforthemonth.4.CablepullingbacklogdrawdownandBIPrestraintscontinuetoreceivemanagementattention.GE-PGCCSeparationrcworkoffourpanelsisbeingfinalized,withcompletionofallseparationworktargetedforNovember.Therelativelylargenumberofminor,butmandatory,modificationsincludedintheNSSS/BIPprogram,plusothermandatory80PandNSSSchangesrecentlyidentified,areextendingthecompletiondateofthePGCCmodificationprogram.However,thecompletionofthecontrolroomistargetedforyear-end,witharelativelylowlevelofmodificationworkcontinuinginto1985.21 III.CONSTRUCTION(Continued)B.ContractorPerformance(Continued)5.JohnsonControls6,7.JohnsonControlsexhibitedashortfallinscheduledquantitiesforinstrumenttubinginstallation.DuringSeptember,anextensiveevaluationoftheJCIschedulewasundertakentoachieveaplanwhichpermitsagreaterconcentrationbyJCIonbulkproduction.DuringSeptember,JCI'smanloadfngincreaseswereauthorizedinrecognitionofincreasedproductionrequirements.SchneiderPowerCororationTheHYACeffortisproceedingwithimprovedcommodityinstallation.TheHVACmilestoneschedulelogicandactivitysequencingexaminationefforthasbeenconcluded.DuringSeptember,testingrequirementsonHVACwerereevaluated,whichresultedinareductionfnpressuretestingrequirements.~Y(k(n(FfraProtact(on-nadnasta)rThfscontractorhasperformedonschedule.However,1ate.-delfveryoffiredetectionequipmentwillhaveashort-teri:scheduleimpact.Thfscontracto~willdemobf'lfzeonceffvesystemhydrosarecompleted,andremobilfzeonMarch19,1985.ThecontractcompletiondatehasbeenextendedtoMay1,1985.8..InsulationContracts(Various)Scheduleslippagesinpipingsystemsreleasecontinuedto~estrainfnsulation.RevisedAreaschedulesindevelopmentareexpectedtoprovidebetterfocusoninsulationcriticality.9.10.13.RandallElectricDuringSeptember,Randallnearedcompletionofidentifiedwork.Snder,MackinandShafferDuringSeptember,normalsupportofConstructionactivitiesproceeded.nTuscaroraConstruction(RevestmentDitch)ProgressremafnsapproximatelytwoweeksbehindscheduleandcompletionisanticipatedforOctober,1984.Pullman(NaiaGasStack)Pullmanhascompletedconcreteplacementoperations,approximatelyfourweeksbehindschedule.Workremainfngincludesplatform,ladderandelectricalconduitinstallationandcoatingtheinsideofthestack.22 CONSTRUCTION(Continued)14.NorthernReadMixDismantlingofthesiteconcretebatchplantwillstarton9-28-84.Concretetothesitewill'besuppliedbythebackupplantlocatedonSenecaStreetinOswego.15.ReactorControlsInc.(NSSS)Ingeneral,theRecirculationSystemandControlRodDriveinstal1ationsareproceedingonschedule.InternalactivityontheRpVremainsaboutfourweeksbehindschedule.EvaluationoftheRCIscheduleasitinterfaceswiththeoverallscheduleisunderway.16.WalshConstructionWalshhasdevelopedasitewidepunch1istandscheduleforremainingcivilactivities.BackfilloperationscontinueonschedulewiththeexceptionofaWestSideportioncurrentlyrestrainedbyongoingservicewatertunnelwork.Thishasreceivedmanagementactionandisanticipatedtocompletepriortowinter.17.ZurnIndustries(CoolinTower)Zurncompletedrepairingareaspreviouslychippedoutofthebasinslab.Allotherquestionableareashavebeenleftuntouched.SWECispreparingaprogramtomonitorthebasinslabthroughthewinter.18.PlimouthManaement,Inc.PMIhasresumedscheduledworkonelevation261'tructuralsteelfireproofcoatingwithintheControlBuilding.C.ConstructionComletionAsofSeptember19,1984,atotalof77BoundaryIdentificationPackageshavebeenacceptedbySWECAdvisoryOperationsforpreliminarytesting.Thisisanincreaseof11BIP'sfromlastmonth'sreport.Theadditional'IP'sacceptedareasfollows:¹10.A02¹14.002¹22.B01¹43.003¹48.002¹66.012¹72.007¹72.008¹72,009¹72.010Circ.WaterSealWaterPumpsTurbineBldg.ClosedLoopCoolingWaterTurbineOilConditionerandStorageDieselGen.Bldg.FireProtection(Water)Aux.BoilerSteamPipingChillerBldg.DrainsStandbyandEmergencyACDist.StandbyandEmergencyACDist.StandbyandEmergencyACDist.StandbyandEmergencyACDist.23 IV.ENGINEERINGA.GeneralOverallEngineeringandDesigneffortscontinueonschedule.Themostsignificantareasincludecablerouting,setpointdevelopment,responsesto,FSARquestions,Cat.IIandIIIstressdatapackages,andALARAshielding.TheBarChartSummaryofthe1984EngineeringWorkPlan,asamended,isprovidedonthefollowingtwopages.Cemencingwithnextmonth'sreport,morevisibilitywillbeprovidedforthefollowingareas:1)E&DCR'sandACN's2)StressReconciliation3)FinalLoadVerification4)Equipmentl}ualification24 | |||
'loll<SINS(0((TTTTSTATTJSCF(0000(dudTC(hdUCF(C((TJF((NIQl(15T51((AAOCTTOdFNNV((SW<<44<<4)~00011waat1se<vh<aaaaaae(AIwo<IOA41st~ta(50<400(40~00~eswtIe>>44~<seei's>><4I<Ut(0I>>et0WWOAwWAllSCTSCW(V50550>'4tt(sat5<0'Vaw4OAA04~>>04(WAa~'AVNwll<ealawewwaw4AaaoaSAAN(ww4<owlet(0444w4<11llIll.a~1N(PA~NaNereewA(a(4II4oaNN(al'1(~II,I~4AIetIwWll(Va~(All'(AllNlt~W<~eihealsews<ewe>><0vhaa<whe(0(at(sell,allIh(<504(40NA(ashesIo<v~(~e~I~~0aala>>rAS1st(S(Ao(SIOO<SSW000(00(s1ca<(s(aosshsS(O((54l~so(awA41(0g(st<<<(s(v~<AVC1(44(NIN(f--CAT5CATK(%14(41441(4SCSSTllss((5w0~>>>>Aa>>a400w<0'w.Ieaww~~~wwah>>~oawewswawewawa'<<MoOtto>>0hwsIhw<0<4IwtIs~Il~oat~001sta~~4ww(atto4~'*<<<w<wltaosvaswowth(004wlst441~ww'ws~oewI(a(VaasW(as4~~h~(we~I(hawwwI~4&I~<N4(N(IW(4N(UVWA<<(WW004AViti>>a(404Ia~I~0~I(eatsea~I'NIwt(hltIO>>s(4IhitAsI'aa>>NOS(~w4<~<~~all~4~oslo((eauwN11(4hasla(aaa~0II~4e(>>1,Sy~0\ta(s'a<<N4~~A~I4<~IS(Os>>letsSO(4(lt<4<40000114I(~TP0405(g+40/(.(50voaoaa<04't(~1~4we<4(osoeI~<0(toa'(((~woNo<<0((AoetawIweo<ws1~oslsstON1404(AOWIWt4I~tovs400>>caw'aoeae1440~a>>wa(owIh>>SAwwew<wVowa~ISOwlwash(4<Weaelaell(0(laoaIlIw<<t(saw>>taoht~st<a(osAeew((<Is(4(sae(JTT~IA<N<<0we(UN~4(414(4W(1(WSaSN00~(Seaa<etsaw'Niswaowt~AVscag4(VeONIut(5044IAN0'00<<W(a<WS(AIVOWW~44Wl(~OWw(>>40014ee(04<(wow~Ice>>a41U'IaeAsoHaWaowwvsAha/aohj1st~(4CFP((~lF(C(ATO0d05t54TTACIs<0CReT<F,((5ITFFPTCIPO(0(TAV'g((VQ(ATCS~10104100Sl(11I'llOtAW(hawOWWA>>INa<sewNes(NSN04OIIW44>>04((INI~(4NA'(lt\WOW(sell>>telIS1\<0I>>>>W~Iawew>>wAN(1(IU~Situ(N>>I~I4~'I(wIltsIttewweIalVOAw,s1Iwwowoa444(WooooaVvNaehow0wvw>>osa>>OAWwO~WJIwsslwe><100(>><0<ho00(0I(hel~IIIaw>>0000I~astaw.iliaea<aswoaaaa<A>>00AeewI~0~INAAw(44<AAloeWAINAlohaSN<>>ANIVNVF(IN<<(Iwwseatw(a4hwwe00(I(co~at)g(ACTS%(uCft(TTCN.laf%(5((5FtPOI(TgDeut(4(TF(INLTTVOv55((lpTus(IaIs~Ili~wN~a~W<0(A'ea'Ilaa4hoIo~<<Ilos(~IsI~\<SI<U~aael<(Na~~I(4Ie>>W~N(haIsa~~\~ON(1<NNN~SN>>'~1~~'I~TAs~~Ia~4h(~<N~IW~leNISN(la>>AshSh~WWSa4<Nttos4>>0IVI~I<lail'l54~h~Wwo<1>>AAA00(>>wewI(ail(4<t(~I~(awI0~l~htTsstsew~0(0SP)C.OOP)0Css(00(TI(N<uCr5T~FI'I~w4>>alwAN(heIIISSaw(hIN4~Il(eaIieI~I"AeW<I<1(~~IIele>>>>Ielw(NA<WIIUhoaW(hits~wta440IhalW(ll~<\(I<0(h~I10II~\'Il(4\INiles(T(Ae~(0(4WeaewwaeINI(aaShIhI(01~~I~~IAAiaSSSWlllN11we<I(411wIala~0I~I~eIlai~IWahat(4'I~I~Ie~~~~IhilISNIFaeIVNI(1(NIISNI(OUIhl~IhahAe~IS111AIT~Wsiaslaiahh<4th(AIN~NWO>>W0WNIaloalt0(044~(sah<1eNO<SANha<A(S\>><See>>(~Isle<Ie1(t0<<ael>>>>sha4IUAOAl1144441<A(U(10esSIN(4(0004(Ns(500WtshIV0(1Nasts~((0<wtats(<40(404>><104>>a\f.NIA144UAAAwl\~.44\WNNWAao~ewe1004CUO(hllkSsdSIC(05PVAS(04<0<(<44054(s44c(0(T(CA(5)IPCOI25 | |||
$(IRS$4%It~1(,AOItCC(l~ISTNTCC(AL(F(CAT(CaOODOAACS;eb0(OTHLVSTACL($~CNtec.APRAOLA(t400(TIOL($agaottISISIOI>><<s>><<k<<~II~IoekOIIO'1>>tJewgg,<<volkpIoct<<oeotcte'Icl~ekoepovet(wI<<60PICOSI((TIL(~IllIleOtAIIsI4III(elll14114oa<<st(I(SOhhlcISCOO141st(OOIT(4'lI~Sill'1114441~141%Iall0IehelloeI~(4II411141'41t0LIVIsee~W~ISOPo~(411<<hO<<lhei(44(lslt(4111411saI'I~~IOe~~<<e~Ve<<>>'0<<II41st01stSOTCV(tW(ct(0(CTSjPSVKCS(SAutotPCoRt(0(($I~LIOslPSWIIeo1evlSS~~(OOOl10llstole14liho<<e(It(I(441I<<etsI'OIOIVIVaces(el'ISPEC(tv'(FOOT<<4.OOOS~~etWVse>><<'Ot<<IJIO(~Illwtoo<<tlI~~t~0vtHCCFLOCT(tbtKTOtVltWLOCAI(RACESjlI'<<01~<<<<IIIhOCIWI~SIAISS~Noboe<<4ockco(soepyOt4~Io<<tek~Il<<so41ceenws~<<<<I~~>>>>w(e11(e<<>>Ot$0(CTt(COOFFNCACTCOTVLt(et(($)SwtLOCOOCO<<ICOKCO($Il~tAHLL'$1It0ustht(ITILOO(L0PIOuactsl0ulcsetl(T001(TILES0I0(CAtttt$C(CSVAL'VCS(VLLVASOLISTOCIOOCQ(kt(ICSTCstttuTGtatTATC(t~I0~(boV(IISWINOSOOT(VI(4selvoVsos(%\11<<kOIOhs<<eOIIOt1414~o>>e(S>>tcell(oop(sao~~>><<st0(~IWI(SlllIOOOCOIWOOVICS144clu<<04'IoassesobootsoktssbeOOoolwccooke4<<IKNISOOeteo<<CSIOItck<<O(Poocss<<I<<It(4<<S141stWVCWVSW<<eeet(<<<<~<<14IV<<4(41V>>V<<blatIOOOOsth(OOIOII~I0SlitWOONeOVI(liat0<<eSos<<44111111IW(VWOc<<0<<41WWIILLsoeoekNo<<41ee>><<<<44INeN<<shows>>vhoww~~SONN4>>v>>>>~Iw<<<<sohlc~stotw0~~e>>owt<<o~~~>>sea~~0>>~~~s~Ps<<N$$$(Oe<<\~11ssolII,0>>~vww>>1<<>><<eeetCRYOQdlattt(HSPAT(R(RPLANA001T(011$'.Rtu.b(seAA(ttP(ceTI'(FCORTL(tCto((IS@HIIICOIFKAT(0(cSglvCtvsrtT(SVSTftc<<IMMY,(ICOIFKAT4s0COOTIPL(OIKLKOOIFKATICNSC(A(stT$$ut$PGCCbe00(TNCOAGOSTOGC(04LT)Csb(/CFF<f$(TC00$afCOIITOCL(0$(COw)0~Oote<<NOW%a&ee<<sl~sIOwt>>e<<oeewI~~elI<<>>bw4<<Nsesso<<(N(No<<<<KKe<<so<<v>eovt<<esseto<<<<Pe<<<<VVs<<WItlW~O<<tsle<<404~eekI>>c>>ee>><<Iweo<<etobIIs4satIleOeI<<>>II(41st(OIIOCO(IIIlll'I<<1<<leo'll~0>>(totl(Ill<<41stOIS~IQtt(NltotlItw<<LPI<<eIll'llsttlKoo<<<<OPI<<<<>><<sI(0<<kehOc>>eevw<<4(OII~svltwll(esotI~s~'IIelstcwbt~teteNIL<<I~I<<OOTTte<<WOOLolet(1<<0>>esosc~4owewowo<<Oea.hbk<<W44O<<e>>'4<<VIv>>Is<<e>>ses<<<<~o<<>>ko~e<<e~oebokI>>>>Iowe>>e<<wo(w<<1>>ee<<lI>>s(<<tk4<<le'T~t<<he>>IOWOOOt44<<Kwosse>>tteetokpe<<>>wv<<eo<<4ew>>4ttv<<eeeO1>>>><<tvo>>wsew\CLCCTAICALOst<<TIOC<<SSSNOe<<<<T<<OWSWCO((TACESOeo<<o414<<141(OsNQCVOOLOI~0(tI<<olfCO<<OAtto(WSIINOOW0(OONOOKSWO>>VOOKVO1>>e<<e>>IvINMI~I~~lO26 IV.ENGINEERING(Continued)A.(Cont'd)2.3.~LicensinPreparationofresponsestoNRCquestionsandcloseoutof,openitemsin.thedraftSafetyEvaluationReport(SER)arecontinuing.onschedule.Sixty-twoofthe806NRCquestionsremaintobeanswered,andof331draftSERopenitems,only122remainopen.Thegoalof20orlessopenitemsintheSERbyOecember10,1984,isachievable.AendixRThesafeshutdownanalysisforapostulatedfireinthemaincontrolroomandtherelayroomhasbeenincludedintheFSAR(Amendment813).The1istofdesignchangesrequiredtoachievesafeshutdowncapabilityincaseofafireandthescheduleforimplementationwasfinalizedinameetingwithNMPC.TheCEPforimplementationofthedesignchanges(preparedonthebasisof50fixes)hasbeenapprovedbyNMPC.B.ProblemAreasl.2.ControlPanelModificationsAsofAugust31,1984,Engineeringhasidentifiedatotalof'7controlpanelsrequiringpotentialfieldmodifications.Twenty-fivechangepackageshavebeencompletedtodate.Althoughpresentlybehindschedule,itisanticipatedthatthiseffortwillbecompletedasscheduled.As-BuiltsStressReconciliation3.ReceiptofAs-BuiltpackagesfromConstructionisbehindschedule.Of132scheduledAs-Builtpackages,47hadbeenreceivedbytheendofAugust1984.Toavoidpotentialproblemsthefollowingplanhasbeenimplemented:a.As-Builtpackageswillcontinuetobesubmittedasallsupportsareinstalled.b.AdetailedscheduleconsistentwiththeintegratedflushschedulewillbedevelopedbyplanningatthesitetoprovideameaningfulAs-Builtpackagesubmittalschedule.'EuimentOualificationEquipmentgualificationremainsbehindtheoriginalschedule,principallyduetodelayedvendordocumentsubmittals.TheproductiondoessupportProjectrequirements.Intensiveexpeditingandvendorcommunicationsarecontinuingtofurtherimprovesubmittals.27 IV.ENGINEERING(Continued)8,ProblemAreas4.From/ToConduitDesinsDiversionofmanpowertomeetNRCcommitmentsrelatedto.incorporationofACN'shasresultedinthiseffortbeingbehindschedule.ItcurrentlyappearsthatcompletionofthiseffortwillextendthroughDecember,ratherthanNovemberasoriginallyexp'ected.5.FireDetectionPanelsSignificantprogressonthedeliveryofthefirepanelshasbeen,made,butthiseffortremainsbehindschedule.However,thebalanceoffirepanelsarescheduledforearlyNovember1984andashippingdateforthefireprotectioncomputerisbeingdevelopedbythevendor.AjointEngineeringStart-up,andConstructionmeetingwillbeheidtoaddresssystemcompletionplans.6.MainSteamIsolationValvesC.a.Theworkassociatedwiththecorrosionresistantcladding.oftheMSIVbodyspoolseatareasisproceedingon.:"schedule.Specialtytoolinghasbeenfabricated,welding.:procedureshavebeendevelopedandqualified,andcraft'ersonnelarecurrentlytrainingontheequipment.Siteworkisexpectedtobeginwithcontractormobilizationon10/10/84asscheduled.b.Theresolutionofthelackofheattreatmentofoneofthevalvebodytestcouponsisproceedingonalternatepaths,eachsupportiveoftheProjectschedule,buthavingsubstantiallydifferentcostimpacts.ApresentationofthetechnicaljustificationtotheNRCto~acceptvalvebody7Aforuse"asis"hasbeenpreparedandendorsedbyametallurgicalconsultantfromLeighUniversity.ThispresentationwillbemadetotheNRCtheweekof09/24/84.Theotherviableoptioniscompletereplacementofthevalvebody.hd1AsofAugust31,1984,40drawingswererequiredforconstruction.Theyconsistofthefollowing:12-Electricalwiringandterminationdrawings.ExpectedissueistheendofSeptember.11-Powerdrawingsthatcontainholdsduetolackofvendordetailonexpansionjointsandothermiscellaneousequipment.ExpectedissueisNovember.13-BermdrawingsscheduledforSeptember.4-Instrumentationdrawings-scheduledforSeptember.Thesedrawingsarenotimpactingconstruction.28 Iy.ENGINEERING(Continued)D.~StaffinTheaccelerateddestaffingoftheEngineeringandDesignstaffhasbeencompleted.CEP'arecurrentlybeingevaluatedtoassessfuturemanpowerrequirements.SeeSectionVfortheEngineeringstaffingcurves.E..OtherActivitiesStatusofESDCR'sdispositionedbyEngineeringisillustratedonthefol1owinggraph.AlthoughthebacklogofESDCR'hasbeenreduced,thisareawillcontinuetobemonitoredclosely.29 E50CRSTATUS1000900800700C/lCCC1~4600500IvIIIJ561400381300200GAYSOPEN0-3030-60>6010023140110JFMAMJJASONDJFMAMJJASON0JFMAMJJAtO198419851086THAV1001~~6OpenwithEngineeringatMonthEnd--------AnsweredbyEngineeringduringMonth30 V.MORKFORCELEVELSTheSitestaffingisshownonthefollowingtable.Thetablewaschangedtoactualpayroll,astheProjectstaffingplanisnowinactualpayroil.TheCHOCstaffingisshownontheHeadquartersServicesManpowerGraph.Theequivalentmanpowerwas89lessthenintheAugustreport.31 SEPTEMBERSITESTAFFING(PAYROLL)NAAUALNONAANUALTOTALCOSTREIMBURSNLESWECWalshLKComstockITTGrfnnel1SMSJCISchneiderPaintingSubtotalPA1473147070075'086184110581038100>>02472451501530045894607P>>003811047951051941860A>>S2("'910847051002001894PA2573262273878997194915081051153523451691734064496501HardMoneAl12136E/NSSSNPC520'"520(2)TOTAL482025397359.Note:(1)ExcludesCHOCpaidsiteassignedpersonnel.(2)NPCfncludesMAC,NYSEG,RGIEandCentralHudson.32 Q)Atrd>>riartycMana>>LNanpaaar~gtafelfhcadcar+sf%%ea+%pily5OC4tf4OOISfIOIOI37fQoc]anv+737T74T7877jt274TTTTOOTlHCO~CC~flkO%PI4~7'olls37fStdHPNfOo4STS?43380tIAIoff~leIAflo3rlfpI07loglIllIOaf2332oft.ja)VO-"i7244>>4'4$24OtHf244,24ft'2479(VTIolltYPIIR0Iff3i%4I%KIIQII4h'Lsrjm)~2C3>>4CS2$2~eff2'27~aaavaaaaaaaeeav~VVVaa4T234$3ffold4'+l/fo~l/corrr'>>rarvrr>>>>er4>>A/~~ | |||
40I~~I~ICSd~i)~~II'lfd~littgIdfdvIdddHOmay4/So4I/llP/12glljuneJLtgaug1/6AloCSI/LC17/SOS/SS/)1seVSSf/rSlSSCB.+IIIef""IICC12tSI233IRWINI2eiII99I5dlltgNonrnanualMano~er'Neck))CIff))~~KISOW4I4Ig4ooo4d404oddd~CPfd4C545143ASI~~~xm~~5t+plddI0$0IOfSffIOOIO1IoCloblogIotId)IlotId4lotleldfIdkIt)~>>IddRdStgrrsttIddgRItdgy~>>IISdtd5CtfStS5so12.ISISl1ICgc'llolASCt3SICIqISIISIIllo5IO~IOI5II>>IZlIdlldl5ICdIOI1'IQtdII+II2IIIIITt4IISIIS)todjNduCtddg!OddItddItt3IfltlOSSH$7Itlrc)$72oCthtI5ottddS>ISAACTIItd1/ISe47/ZOIrVflÃAIAr/OVO'OT)IVAICASMroCI//ASSN)I>>;YCIRC~(STIES>r%>ZC,//t)~>OCNe'Sftt~~oSggg<<~SXCII/OSSSroCWCeVCy/ir~~rPS.di'4 | |||
.,bblllllllilmblllblllblllbllllib:.blllllllllllllllllllllllllllIIIII;;4444444444bbbblbbbbbllbllbbbIIIII,;HlllllllllllllllllllllllblllIIII,~iNIIIIIIIIIIIIIIIIIIIIlblblllblb.IRt~blllllllbllllblblblllbb444444,,;blblbylllnnllllllllllblllblbbb.IllblllamllllbllllblblllbllIIINI'NIIIIIINIIIIIIIIIIIIIIIIIIIIIIII,.IIIIIIIIISRIIIIINIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII!414144~0~~IIIIIIIIIIIIIIII-'llIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII"IIIIIIIIIIIIIIIIIIIIIIIIIIIIIII11 bWt4Hchuguwwica~ac~vL<c.~EQUIVALENTMANPOWER(MIncludingSEG,ProjectServicesAdOps,gA/gC)1500135012001050900750600450IPlannedActualVariancelAugust(1,054,li226172fi(Iyll\~~'',~RepresentstheAprilRevisedEstimate300150~~ed@>&yW&&eyJfMAMJJAIONDJFMAMJJAIONDJFMAMJJA50198419851986THNV1000IO36 HEADQUARTERSPAIDSfGEQUIVALENTHANPOMER250w1/AugustPlanned226Actual!Variance314882001501001I11\\\'I\~/'\/>~RepresentstheAprilrevisedestimate.Ir%r1\50~~~oai~oa~~~JFMAMJJASONOJFMAMJJASON0JFMAMJJAS0toedsees1986THhu1001~06ActualPlanned37 SWECHEAO(UAPTERSCumulativeHanhours(CHOC,andSiteincludingAdvisoryOPerations.SEG,QA/gCandProjectServices)1716O4Oa15~~~~K~A~AV~~~A/r/r//~+14/~/r/PlannedActuaCHOC165,866169,654SEG30,15558,406TOTAL196,021228,060Variance3,78828,25132,039JFMAMJJASONDJFMANJJASONDJFMAMJJAI01bi19851086THRU10-01-~6ActualPlanned38 VI,QUALITYASSURANCEA.NRCConstructionAraisalTeam(CAT)andEnforcementLetterTheverificationofalltheCATActionPlanshasbeencompleted.Asaresult,18discrepant/deficientitemshadbeenidentified.As,ofAugust31,1984,alloftheitemshavebeenresolved,verifiedandclosed.B.OtherNRCActivitiesThepotentiallyreportabledeficiency(50.55e)concerningdeficientweldsintheCRDSupportSystemhasbeenevaluatedbyNMPCNuclearEngineering5Licensing.TheNRCwasnotifiedJuly26,1984thatthedeficiencywaspotentiallyreportable.AninterimreportwassubmittedtotheNRConAugust27,1984,andafinalreportwillbesubmittedbyNovember12,1984.AnotherpotentiallyreportabledeficiencywasreferredtoNMPCNuclearEngineering4LicensingonSeptember13,1984.Stone&Mebsterhadevaluatedaproblemof"duplicationofradiographs"performedbyITTGrinnell.TheNRChasbeennotifiedthatthedeficiencyispotentiallyreportable,withfurtherinvestigation/evaluationrequired.NRCOpenItems,UnresolvedItemsandNoticesofViolations,thatremainedopenasofSeptember20,arestatusedbelow.2345ItemOpen:Unreso]ved:Violations:AdditionalAction~ReuiredFinalReview12OnNRCHoId~ReviewioTotai121924456621226.TOTAL99TheactualNo.ofViolationsawaitingaresponsetobeforwardedtotheNRCis8(Blocks344).1-NRCOpenItem,UnresolvedItem,orNoticeofViolation2-AdditionalactionrequiredwithinNMPCorcontractorpriortofinalreviewandverificationbyQA(i.e.moredocumentationrequired,additionalcalculationstobeperformed,etc.)3-ThepackagefortheitemiscompletedandisbeingreviewedforadequacyandcompletenesspriortosubmittaltotheNRC.4-ItemswhichparallelorareidenticaltoitemspresentlyidentifiedintheCAT.inspectionandrequirefurtherresolutionpriortosubmittal.5-ItemswhichhavebeencompletedandhavebeenforwardedtotheNRCforreviewandapprovalforclosureoftheitem.39 YI.QUALITYASSURANCE(Continued)C.IndeendentReviewTheIndependentAssessmentteamhasperformedtheirreviewofcompletedCATActionPlans(Phase,1).Theremaining9CATActionPlanswillbereviewedastheyarecompleted.AsaresultofthereviewperformedasofSeptember17,sevenCorrectiveActionRequestshavebeenissuedidentifyingdeficienciesthathadremaineduncorrected.SixoftheCorrectiveActionRequestspresentlyidentifysoftwaredeficienciesandoneidentifiesahardwaredeficiency.TheidentifiedhardwaredeficiencywillrequireareinspectionofallweldsontheEnterprizeSystembyRCIandmayrequireareinspectionofallpreviousRCIQualityControlacceptwelds.TheinterimreportforPhaseIwascompletedandsubmittedtotheNRCandNMPConAugust15,1984.ThereviewofNRCidentifieddeficiencies(PhaseII)isinprogress.Asaresultofthereviewperformedtodate,fourCorrectiveActionRequestshavebeenissuedidentifyingdeficiencies/discrepancies.ThefourCorrectiveActionspresentlyidentifysoftwaredeficiencies.TheinterimreportforPhaseIIwasformalizedandissuedonAugust24,1984.ThereviewofNMPCidentifieddeficienciesduringJanuary1,1981throughMarch31,1984(PhaseIII)isinprogress.Thereviewconsistsof216items,177ofwhichhavebeenreviewedandareclosed,eightareoutofthescopeofthereview(CAT-IIandUnitI),andtheremaining31areawaitingclosurebyNMPC.Asaresultofthisreviewtodate,threeCorrectiveActionRequestshavebeenissued.TwooftheCorrectiveActionRequestsidentifysoftwaredeficienciesandoneidentifiesahardwaredeficiency.TheinterimreportforPhaseIIIwasformalizedandissuedonSeptember22,1984.ThereviewofContractor'sdeficienciesidentifiedduringJanuary1,1981throughMarch31,1984,(PhaseIY)isinprogress.Asampleof2,500itemshasbeenselectedforreview,ofwhich1,128itemshavebeenreviewedandareclosed,175itemsarepresentlybeingreviewed,andtheremainingitemshavebeenassignedtoindividualstocommencethereview.Asaresultoftheseactions,31CorrectiveActionRequestshavebeenissued.Ofthe31CorrectiveActionRequests,11identifysoftwaredeficienciesand20identifyhardwaredeficiencies.ThefinalreportforPhaseIVandthefirstthreephasesisscheduledforissueonDecember18,1984.40 VII.CONTRACTADMINISTRATIONiA.MajorContractIssues1.P800A-GENSSSContract-ContractExtensionOnSeptember.11,,;1984asettlementwas,agreeduponbyNMPCandGEtoincludethefollowing:Extensionsofwarranties,ProjectManagementservices,Sitetechnicaldirection/installationandretentiontoreflect1986C.O.D.Alsoincludedinthesettlementiscompletionofengineeringservicesonatimeandmaterialbasis.Anamendmentincorporatingthesettlementiscurrentlybeingdeveloped.2.P800A-GENSSSContract-CostAllocationInameetingwithGE'sExecutiveManagement,GEre-confirmeditsdesiretoapproachcostresponsibilityandreconciliationonateambasis;i.e.,withtBPCandSWECparticipation.GEhascommittedtototaldefinitionofelectricalseparationFDDRsbyweekof9/17/84,includingestimateddollars.3.PBOOA-GENSSSContract-Amendment820AmeetingwasheldbetweenNMPCandGEtonegotiatetermsandconditions.ThemajorareasofdisputewereGE'swarrantiesandliabilities.NMPCplanstosolicitproposalsfromanumberofcompanies,includingGE,foradditionalstartupservices.ApurchaserequisitionforsolicitationofbidsfromeightcompanieswillbesubmittedtoSystemPurchasingonSeptember18,1984.Bidderswillbegiventwoweekstoresponduponreceipt.Itisbelievedthatthisapproachwillhavetheoveralleffectofreducingthecostfortheseadditionalstartupservices.4.E061A-L.K.ComstockAcontractchangewasexecutedbyNMPCandLKCincorporatingadditionalworkandassociatedfee.Thenewtotalestimatedvalueoftheelectricalcontractis$152,000,000.5.P413L-SchneiderPowerCororationAgreementwasreachedwithSPCrevisingthecontracttoafixedfeearrangementforallHVACwork.Thefixedfeeisinclusiveofallfuturechangesandadditionstothework.Also,thecontractcompletiondatewasextended,consistentwitha1986C.O.D.41 6.P282K-RockwellInternationalHydroenRecombinersRockwellnotifiedSWEC/NMPCofaSeptember17,1984deadlinetoacceptaproposaltoparticipateinRockwellInternationalgualificationProgramfor$250,000.00SWECdidissuealetter,datedSeptember17,1984,directingRockwelltoincludeSWEC/NPCinthequalificationprogram.ThisletteralsoreiteratesSWEC/NMPC'positiononthismatterstatingRockwellInternationalistoprovideaqualificationprogramunderM/C-4for$37,000.00.~EdM1.BALANCEOFPLANT(BOP):a.ThetotalnumberofCHOCpurchaseordersforpermanentplantequipmentwhichareeithercompleted,canceledorfurnishandinstallcontractsis228.Thismeansthat70%ofthetotalpurchaseordersplacedarecompleteaspresentlydefined;Thereare94openCHOCPurchaseOrdersrequiredfordeliverythrough1/30/85.Theyarebrokendownasfollows:AheadofP.O.Ceanitment3OnSchedule40BehindOriginalPOCommitment51Total94Ofthe51negativedeliveries,40areconsideredtobeimpactingconstructiontovariousdegrees.Impact:ConstructionTurnoverPreliminaryTestTotal201467m42 b.Expeditorshavetakenstepstoimproveallphasesofvendorprocurement,engineering,productionandinspectionforthe'0mostcriticalordersimpactingturnoverandtest.RegularshopvisitsareconductedbyExpeditorsandNMPCContractAdministrationtominimizetheimpactoftheselatedeliveriestoconstructionschedules.2.HANGERMATERIALSTATUS:a.P301N-ITTGrinnell:Therearecurrently125shopordersremainingwithITT,allorpartiallyopenatthistime,35ofwhicharedesignatedaspriorityrequirementsforthePrimaryContainment.ThesepriorityshopordersareprojectedfordeliverythroughOctober15,1984,and90'4ofthiscommitmentrepresentsimprovementonthecontractualobligations.Responsibleexpeditorswillvisitthevendorshopinanattempttofurtherimprovedeliveries.DirectcontactismadewithITTsub-vendorstoexpeditedeliveryofrawmaterial-thecauseofdelayinmostcases.b.P301RNPSIndustriesAtotalof889piecesoflargeandsmallborematerialareonthisorder.AsofSeptember14,1984,494pieceshadbeenshipped(56%).Thebalanceof395havescheduleddeliverydatesthroughOctober15,1984,ThevendoriscurrentlyshippingSWECprioritiesaspromised,3.LARGEANDSMALLBOREVALVES:a.SWECEngineeringhasrequestedquotationsfromvariousvendorstotallingapproximately2,500additionalnewvalves.Ofthistotal,149wereidentifiedasrequiredforpermanentplantandtheremainderasSpare/Replacementvalves.43 YIII.STARTUPANDTESTA,GeneralStartupAdminist~ativeProcedures(SAP)preparationcontinuesatanacceptableratewithcompletionexpected,by9/30/84.TheseprocedureswillprovideguidelinesandpolicyfortheStartupandTestProgram.IPreliminarytestingcontinueswiththemajoremphasisonsupportingtestinginprogressonServiceMater,CondensateSystemandtheInstrumentAirSystem.NMPCRecordsManagementhasbeenadvisedofthesystemturnoverstosupportdevelopmentofarequiredrecordslistanddeficiencylistofoutstandingdocumentationtosupporttheturnoverprocess.ThisisexpectedtobecompleteduringOctober,1984.B.TurnoverStatusAsofOctober1,1984,79of83scheduleBIP"A"releaseshavebeenacceptedforPreliminaryTesting.Thereare4BIP"A"releasesoverdue.C.PreliminaryTestStatusServiceMaterSystemandCondensateSystemflusheshavestarted.4160energizatfonwillbecompletednextmonth.D.MajorProblems1.RelacementParts:Lackofreplacementpartscontinuestoaffecteesngeort.PreliminarymeetingshavebeenheldinCHOCwithPlantServicedivisionpersonnel.CHOCEngineeringhasdevelopedascheduletobringthiseffortbackontrack.2.ReleaseofSstemsFromConstruction:StartupandTestisworingwonstruconoeterminewhichturnoversarecriticaltotesting.Thereleasesarenotbeingaccomplishedinatimelymannerduetoproceduralandprogrammaticproblems.3.SystemicSoftware:CurrentPermanentPlantFilecontentsinicaaneetoincreasetheemphasisandactivitiesforsoftwareprocessingtobecompletedtosupportsystemturnover.AmajoreffortremainsunderwaybyRecordsManagementtodefinetherecordsrequiredforturnover.(Due9/84).4.ProjectScheduleInteration:Thiseffortisundercontinuousevauaonuetoconinuedslipsinconstructionactivitycompletion,unsatinspectionsafterconstruction,refinementofprioritysequenceofsystems,andinsufficientcoordinatedcontrolofthescheduleanditsrevisions.44 yiiI.STARTUPANDTEST(Cont'd)E.FuelStatus1.EnricheduraniumhasbeendeliveredtoG.E.2.G.E.currentlyfabricatingthebundles;scheduledtocompletebyNay,1985.NMPCcurrentlyevaluatingstoragerequirementspriortoshipmenttoSite. | |||
30F.'E.E{'Tl'R<')(.'SF~JV..r>(C.UNDULATIVE,>9P4/84A4"5"3-I'II'I'II'IIfI'I'l1'IIII'I1'TCIIIITTT'IT'Pl~T~T'TT1'I1PlPTAPRMA(O'JNJULAUG:EpOCTNOVDECJANFEBMARAPRMAPJUNIPRO<.:EDUPEINJTt:REVIE'WCY<"LE5<'.IIEDLILC.D"6Al"TUAL"7 OIWI't,Hr>l<~<.'SS~~V.D((.UNDULATIVE,i4l-4r'843634-3+.6-".0-1816'-<'sauuuuC'aCi~114rrrntrrrrrtrwrrrrrrw'>w~rrvvwrrrrre~rrrrrr~rrrrr'r~rrrvrAPRMAYJUNJULAUG.EPOCTNQVDE~::JANFEBh4ARAPP.MA~JUN4ornceduresinJTt."reviewi.'yr;lv'~<HEDULEOaaAi::TUAL47 r~r,'o~.[~s(iI;Dt,t..t'MULATIVE)9rWie~343837-36-35-3230-HpIIIIIII~~IIIIIp~A8"7'6II~a]i'.(;~~'aiaihZa''tttt''t'17tIIT'T't'1IfttIT't'I.tItIT31''I'1I1I'IttTt'T'T719"CItI7t'PlIt"Cl1APPMAt'UNJULAUGEPOt.TNOV,DEt.':JANFEBMAPAPPMAt'UN6PPOtEDUPEGINJTt)PEVIEWi"(CLE>t".HEDULED<<9t:.At.TUAL48 7-s'l';yf,'I'tJ}''f'6,'ST::>>NTPQL(.:IPt.UITVEP.IFI~.ATIONThesegraphsdonocreflectcheConstruccionLeveltzationorcheNevStarcup&TestLogic.Once,chiConscructionLevelizacion6che'.1evgcarcup6TestLogichasbeenapprovedbyProIeccManage>>>ent,acloserrelacionshipbecveenscheduledandactualdacavilLberefleccedoneachgraph.5<..>>.+STATUSINCRCPT14RESTRAINED6WORKING7Q-'>rhett>>>>reply~~>s~~~w~~i-rrarer>-rr>~>'>qasr>wsww~>-<P>rr>~>~rr~>v>7APRJULOiTJAN85APRJULI~'9-5CHCOULED~FIIEDULEDA<'TUALACTUAL 7s'[',.y5"f3tk'"'1'ESTL>l>JP>.AQEIPAT(QNf'Ept>PT>>-EQUIVALENTThesegraphsdonotreflecttheConstructionLevelizationortheHevStartup&TestLogic.Once,theConstructionLevelitation&theNevStartup&TestLogichasbeenaPProvedbyProJect>tanage>>>antsacloserrelationshipbetveenscheduledandactualdatavillbereilectedoneachgraph.5-STATUSINCR,CPT,7RESTo4I"EO220BACKLOG90>,>>t>l>s"rr'-ss5ktIs~~tsss~>'I>ssWORKING94~r'rsss>'s't''s~'sr'1''sII's>"sss'sss~rf~rprr~'rIAPPJULJAN85APRJUL-I18Gt"HEDULEQ't:ItCDuLED54A>TUAL+AtTUAL50 104ThesegraphsdonotroilecttheConstructionLevelizationortheNevStartupaTestLogic.Once,theConstructionLeveliaation6theNevStartup&TestCogichasbeenapprovedbyProjectNanageeent.acloserrelationshipbetveenscheduledandactualdatavillbereilectedoneachgraph.//F/:fI/STATUSlNC.CPT.11RESTRAlNED195BACKLOG181+&0,'<<<<<<<<<<<<<<><<t<<:I<<414'4AI"-APPJULOtTJAN85'"7a8SCHEDULED283a~.:TUAL5<.:i3CDULLEDACTUALAPRJUL51 | |||
+'i';~RTUPb;TI.'STINITIALEI7UIPItIENTI7PLPATII7N00.8-ThesegraphsdonotrerlecttheConstrucrionLevelixationortheHevScartupSTestLogic.Once,theConstructionLevelization6theNevStartup6TestLogichasbeenapprovedbyProject'.Ianagement,acloserrelationshipbetveenscheduledandactualdatavillbereflectedoneachgraph.0,7-I-C<a2CIV~I0.6-0,5-0.3-0.0.1STATlJ5f<C.CPT.RESTRAINFIISACKLOGIurlI)'lPrzar~IqIrri'11rt-t'1~1trts11ttis11~t'/I/~tT're11t.iwqterre~1tt-s"111I/-1"1ft'tPrltT'PfTlrtel~'1-tc'I"rr1APRJIJLI7t.:TJAN85APPJULI7tT"30GtHEDULEDGt".IIEDULED55AI'TUALAt'TUAL52 IX.COSTA,CashFlowSummaryApproximately$2,501million*hasbeenchargedonthetotalprojecttodate.AsofSeptember16,approximately$519.5millionhadbeenexpendedin1984.Thisis$0.3millionunderthenew$675million1984forecastplanof$519.8.The$630million1984forecasthasbeenrevisedto$675million.The$675million1984forecasthasincorporatedtheactualmonthlyexpendituresthroughJuly.Approximately$54.7millionwasexpendedinSeptemberversusthe$55.1millionplanned.B.SetemberCashFlowVarianceAnalysisSMECManualandNon-ManualITTGrinnellVarianceRemarksKTmimllonaverTliemanualovertimewassixpercentovertheplanat20%Thenon-manualmanpowerwas140overtheplanat1240.Overtimewas2.7%overplanat15.2%.I$2.2millionover'henon-manualovertimewas5.8'Xoverplanat20,8%.TwononmanualpaymentsweremadethisperiodthatshouldhavebeenpaidinAugust.TheAugustunionbenefitpaymentnotpaidinAugustwaspaidthisperiod.JCI.4millionoverThenonmanualovertimewas13.9%overplanat26.4%.Themanualovertimewas8.7%overplanat26.2%.AnAugustmanualand.nonmanualpaymentwasmadethisperiod.------------------Continued---Note*Thisfigureexcludes$2.6millioninAdministrationBuildingExpendituresand5.3millioninpreviouslypaidAFUDCpayments.53 IX.COST(Continued)FPO'sVariance$.5millionoverRemarksOtherMisc.$.7millionunderTotalConstruction$3.5millionoverHeadqrtrs.ServicesHdqtrs.Material$1.0millionover$3.4millionunderSeptemberpaymentforJulyservices.Manhoursoverranapproximately17,000fromplanmainlyinCHOCEngineeringandDesign.TotalHeadqrtrs.$2.4millionoverClientCost$1.5millionunderTOTALPROJECT$;4millionunder PROJECTFORECAST3.53.33.13.0R2.9MO2.22o72.52.52.4Ci-ACTRPLANINCCONT--RPLANLESSCONT2,12.01.91.8DEDEC1985DEC1988DEC55 IX.COST(Continued)C.ProjectForecastTherevisedProjectForecastwasapprovedon9-14-84.ThedetailsofthisforecastwerepresentedtotheCotenantson9/7/84.ThisforecastconsistsofplannedCashFlowsofapproximately$675millionin1984,$524millionin1985and$189millionin1986.D.CmeonFacilitiesAproposedplanforallocatingthecostsofcommonfacilitiesbetweenUnits1and2hasbeendeveloped.ItwillbesubmittedtoNiagaraMohawkManagementforreviewbynolaterthanOctober10,1984.Oncethisplanhasbeenfinalized,itwillbepresentedtotheCotenantsfortheirapproval.E.ContinencManaementProramTheContingencyManagementProgramwasinstitutedtoidentifyallitemsthatwerenotincludedintheApril1,1984BaselineEstimateandtherefore,mustbefundedfromContingency.TheContingencybalanceappropriatedforthe4/1/84estimatewas$205,000,000.Todate,theContingencybalancehasincreasedby$10,521,771forapprovedchanges.AsofSeptember21,1984,SMEChassubmittedChangeEvaluationPackages(CEP's),affectingthe4/1/84estimatewithanapproximatevalueof$52,285,369.Also,itemstotalling$9,650,000havebeenidentifiedaspotentialexposurestocontingency.CEP'shavenotasyetbeenwrittenfortheseitems.56 CONTINGENCYMANAGEMENTPROGRAMAPPROVEDCHANGESApril1,1984toSeptember21,1984ItemDrawdownBalance4/1/84RejectionofNSS/PGCCQuote256byNMPC'udgetvalueinexcessofvendorquoteforSpec.P233N-ReactorBldg.radiationshieldsNSSSAmendment820quoteunderbudgetedamount.IncreasetocontingencybasedonthelatestProjectforecast(CEPfnprocess)Addition$695,000800,0003,000,00013,991,441ContingencyBalance$205,000,000APPROVEDCEP's*801130%1149801153%1160801171801172801173801178Approx.$186,00053,200Approx.1,735,292Rev.1Approx.683,5004,243,480266,800704,49891900NETCHANGE*CEP9$7,964,670$18,486,441$10,521,771$215,521,77101130011490115301160Rev.101171011720117301178AODCHOCReviewofNMPCPreoperatfonalandAcceptanceTestProcedures.ExtractionofCableNumbersfromTestLoopDiagrams.PGCC/NSSSupport-RevisedBudget.TechnicalSupportCenter.QA/QC,EAPQA-BudgetRevisionDataBaseAccuracyforSystem38Activity.ControlSystem.PurchasingDiv.-BudgetRevision.DuctworkQualification.57 X.RECORDS/INFORMATIONMANAGEMENTA.SiificantActivitiesThefollowingprocedureshavebeenapprovedfordistributionintheProjectManual:PG-80PG-81PG-82PG-83PG-84PG-85PG-87RecordID/TraceabilityMatrix,Preparation&ControlRequiredRecordsList,Preparation&ControlTurnoverSpecifications,Preparation&ControlReview,Overview,Inspection&TransferofNMP2RequiredRecordsNMP2DocumentationTurnoverTransmittalCorrecting,ChangingorSupplementingRecordsPriortoTurnoverSupplementingNMP2PPFRecordsTheassessmentofproceduralcompliancetotheNP2RecordsManagementPlanhasbeeninitiatedinthefollowingareas:JohnsonControlsWalshConstructionL.K.ComstockITT,Grinnel1ReactorControlsSWECAODSWECFQCTheapplicablepartieshavebeencontactedforaddressingproceduralrevisionstoassurecompliancetotheRecordsManagementPlan.TheRecordIdentification/TraceabilityMatrixhasbeenenteredontheRecordsManagementComputerandiscurrently9OXcomplete.Aschedu')eforresolutionofexceptionshasbeenimplemented.ThematrixiscurrentlybeingreviewedbyEngineering,Operations,Licensing,QualityAssuranceandRecordsManagement.TheassessmentofNMP2RecordStorageFacilitieswascompletedandareportwasissuedwhichaddressedanimprovementplanforProjectcompliance.TheImprovementPlanhasbeenscheduleforcompletionby12/31/84.58 X.RECORDS/INFORMATIONMANAGEMENT(Cont'd)KeyActionsintheNearTermarePlannedasFollows:1.ThefollowingproceduresarescheduledforcompletionduringOctober:3.4.PP104System&GenericRecordsList-Preparation&Maintenance.PP108Review,Verification&AcceptanceofCATII&IIIRecords.PP111ProcessingModificationstoPPFRecordsPP103RecordID/TRACEMatrix-Preparation&Maintenance.PP107Review,Verification&AcceptanceofCATIRecords.PG86RecordRetentionSchedules-Preparation&Control'.PG88System&GenericRecordsList-Preparation&Control.ReviseRecordsTurnoverScheduleinputtoreflectchangesinStartUpandTestPlanby10/19/84.TheareastoberesolvedarecomponentdefinitionatthetimeofturnoverandschedulingrecordsactivitiesinsupportofthegenerationandacceptanceoftheSystemTurnoverReport(STR).ProvidescheduleforcompletionoftheNMP2RecordAcceptanceCenterandassociatedactivities(i.e.training,proceduralrevision)by10/15/84.IssueNP2RequiredRecordsListtoNMP2RecordUsersGroupforreviewonrecordrequirementsandretentiontimes.C.RecordTurnoverThefollowingateestimatedpercentscompleteofSWECturnoverofdocumentationtotheNMPCPermanentPlantFile.TotalTurnoverofCHOCDocuments94%CompleteTotalTurnoverofSWECSiteDocuments11%CompletcTotalTurnoverofallSWECDocuments25KCompleteThefollowingareestimatedpercentscompleteofNMPCSyracuseturnoverofdocumentationtothePermanentPlantFile.TotalTurnoverofNMPCSyracuseDocuments87%CompleteThetotalestimatedpercentcompleteofturnoverdocumentationtothePPF31'4Complete.59 NMP2PERMANENTPLANTFILECOMPUTERINDEXEDENTRIESPLANNEDVS.ACTUALIINTNOO5ANOSINotei-FuelLoadNote2-CommercialOperation~LANNCOACCOAA0~00c0M000PV2OOERNotelNote2IsoopaX~00fpEN200TAItooEspea0XX2C2CAnticipatedX-RecoveryProgramCg3CCIIgCCIltOZyg>eZ1984cOIICCItl'l2eZ1985COI,ZCIII9r19860Thefollowingtablessummarizetheproductionlevelsofrecordreceipt,preparatior.,fi1ningandindexingintothePermanentPlantFile.SetemherAvevetTotaltoDatePercent~CevIetc~lltt\vttRecordPeceiptandPreparation(IncludesApertureCardsRecordsI'.icrofilmingAndVerification(IncludesApertureCards)ComputerIndexedEntriesRecordsndexingAnd126,300Pages108,164Pages15,<I39Fntries55,753DocumentsPercentcompleteisbasedonacomprisingB,OOO,CCOpagesandrequiredforPermanentPlantFile90,P34Pages205015Paires"'r",5('9Pages1,940,184Pagpsp4%10,('c2P~6577366>>FntriesEntries>10202R557,59023-DocunentsDocumentsnestirlated2,4CC,COCdocuments6~C,CCCcomputerindexentriesentrybyfuelload.RecordsIndexingeffortimpactedby10openpositionsandRecordsTraceabilityI'atrixInput.SIIECPersonne1DepartmentexpeditinjopenpositionsandTraceabilitymatrixsupporttoterminate9/7/84.2:L260 2000NMP2PERMANENTPLANTFILEDOCUMENTSINDEXEDPLANNEDVS.ACTUAL(IH(HOVSAHOSI2*CTVALNote1-FuelLoadNote2-CommercialOperation00cuMEHTS2~002F00240022002000I~00I~00I~00Note1Note2IH0EXE0(200(000500~00AOO2002(X0Q2(00AnticipatedX-RecoveryProgram(0ZCmC1983OIZZDCrp19841985ZmoczZCm0rpc1986NMP2PERMANENTPLANTFILEPAGESENTEREDPLANNEDVS.ACTUAL(IH(HOV5AH05I~AAHHCOAorVAA00000~000Note1Note2PAGES2000F0005000AOOOHTSOOORE2000I000X2(((.008,'XxAnticipatedZ-RecoveryProgram(gQ(OIZCmZDgrpc5Zg((02C(II9zD<r(ggC02ZcmorpOImoD<PC'1983198A611985~1986 XI.LIGENSINGA.B.C.D.E.FSARStatusAtotalof850questionsrelativetotheFSARandER-OLShavebeenreceivedfromtheNRC.Forthisperiod,828responsesarecomplete.Amendment14wassenttotheNRCSeptember5,1984.SERStatusThereare233SERopenitemsandanadditional80PowerSystemsSERitemsforatotalof313.BaseduponmeetingswiththeNRC,webelievethat284SERitemsareclosed.50.55(e)ReortsSeven50.55(e)ReportsweresenttotheNRC.1.BatteryChargerRelays(55(e)-84-30),InterimReport.2.WiringDeficiencieswithSwitchgearand'ubstation(55(e)-84-31),InterimReport.3.HPSCDieselGeneratorSeparation(55(e)-84-32),InterimReport.4.RCICTurbineSteamAdmissionLine(55(e)-84-33),InterimReport.5.GIVESUndersizedWelds(55(e)-84-01),FinalReport.6.RosemontMasterTripUnits(55(e)-84-34),InterimReport.7.MSIVCorrosion(55(e)-84-26),FinalReport.50.55(e)'sIdentifiedSevenitemswerereportedtotheNRCaspotentialdeficienciesunder10CFR50.55e.1.CurtainTypeFireDampers(55(e)-84-36).2.FWSAngleValve-PWHT(55(e)-84-37).3.ImpactTestonPWHTCoupons(55(e)-84-38).4,DuplicateITTRadiographs(55(e)-84-39).5.'PSValveSeismict)ualification(55(e)-84-40).6.MagnetrolLevelSwitched(55(e)-84-41).7.CPSValveLOCALoads(55(e)-84-42).InsctionReortsResponsesweresubmittedtoviolationsidentifiedinInspectionReport84-08(3violations)andInspectionReport84-09(2violations).IF.AdvisoryCommitteeonReactorSafety(ACRS)PreparationfortheACRSmeetinghasbegun.AlistingoftopicsresponsiNepaiVies.~PÃrsp)raftof4ettSPposit/onsfonreachACRStopicisduetoNMP2LicensingbyOctober5,1984,62 STATUSOFRESPONSESTOBRANCHTECHNICALQUESTIONSNUMBEROFRESPONSESSCHEDULEFORRESPONSECOMPLETIONTechnicalQuestionAreasER-OLSQuestionsRld~tttd~ddtdl515011984~Set.1985INSTRUMENTANDCONTROLS*4218DISCREPANCIESRADIOLOGIC470,471EFFLUENT460,451,810PIPING210STRUCTURE/220SEISMIC-230GEOLOGY-231HYDROLOGY-240GEOTECH-241STRUCTURALAUDITEQUIPMENTQUAL.270271QA260FIREPROTECTION280POWERSYSTEM430CONTAINMENTREACTORPHYSICSCOREPERFORM480,491,492REACTORSYSTEM44085621681351331186785591661051301176663 STATUSOFRESPONSESTOBRANCHTECHNICALQUESTIONSNUMBEROFRESPONSESSCHEDULEFORRESPONSECOMPLETIONTechnicalQuestionAreasAUXILIARYSYSTEM410Questionsdldd~dddddd~tddd51501~Set.19841985STARTUP4""TEST640OTHER100,250,251252,281,311450,451,620630,640,73041613959TOTALS85082822121064 | |||
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Issue date: | 09/30/1984 |
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841115013b841109'PORADOCXaaoOOO10RPDR III SEPTEMBER1984PROJECTREPORTTABLEOFCONTENTSIEXECUTIVESUMMARYIIMILESTONESTATUSIIICONSTRUCTIONIVfNGINEERINGVWORKFORCELEVELSVIQUALITYASSURANCEVIICONTRACTADMINISTRATIONVIIISTARTUP8TESTIXCOSTXRECORDSMANAGEMENTXILIGENSINGPAGE1-68-2324-3031-3839-4041-4344-5253-5758-6162-64.
I.EXECUTIVESUMMARYA.ProjectDirectorTheProjectisonscheduleforaFebruary1986fuel1oaddate.Duringthisperiod,theessentialprogressrequiredonthecriticalProjectMilestonesofIntegratedSystemsFlush(whichincludesServiceWaterandCondensateDemineralizerscope)and.DieselGeneratorswassustained.TheProjectachieved1.68%progressfortheperiod,foracummulativepercentcompleteof80.98%.Duringthisperiod,thepercentcompletemethodologywasrevised,effectivethefirstofSeptember.Thechangewaseffectedparticularlyinthemilestonesectionofthecalculation.ThiswasaresultoftheeliminationofServiceWater,CondensateDemineralizerandFlowInducedVibrationmilestonesandtheredistributionofthatscopeintotheremainingmilestones.Inaddition,themethodforcalculatingmilestonecredithasbeenrevisedtoavoidsubjectivityfromtheprocessbyearningcreditwhenaturnovertoStart-upandTestisacceptedorwhenaStart-upandTestReport(STR)isacceptedforpreoperationaltesting.Thevalueforconstructioncommoditieswasreassessedandincreasedby2%.Theplanforprogresstobeearnedisbeingfinalizedandwillbeprovidedinthenextreport.Inthemeantime,wehavecontinuedtocomparetheactualpercentcompletetodateagainstthepreviousplannedprogresscurve.Bulk,installationofcommoditiescontinues,however,threekey'ommodities-cablepulling,largeboresupportsandinstrument~tubing-havefailedtoachievetherateofinstallationplanned.Significantmanagementattentiontoturnthesedeficienciesaroundfsbeingexercised.Improvingthebacklogofcableandcompletingrequiredraceways,increasingJCICraftsmanandredirectionoftheGrinnellworkforcetorequisiteworkandcontinuedhangerimprovementpolicieswillnetpositiveresults.Arevisedcashflowof4675millionfor1984hasbeenapprovedfortheProject.TheProjectfsaggressivelyputsuingconservationmeasuresthatwillresultinloweringtheactualexpendituresbelowthisapprovedlevel.Wearevigorouslyworkingonfinetuningconstructionareasystemschedulesandstart-upandtestschedules.InterfacedisconnectsbetweenConstructionandStart-upanddifferencesbetweenbulkcommodityplansandarea/systemschedulesarebeingresolvedtoensureimprovingtheachievementoftheDieselGeneratorandIntegratedSystemsFlushschedules.The1984INPOEvaluationTeamarrivedonSite9/24/84asplannedandwillbeconductingtheirauditfrom9/24/84toll/5/84toevaluatecontrolsimplementedfordesign,designchanges,constructionmethods,qualityinspections,relatedtrainingandthedocumentationprocesses.ThefullsupportoftheProjecthasbeenprovidedtotheINPOTeamtoassistinameaningfulcomprehensiveauditwithfruftfullresultsanticipated.DuringSeptember,theProjecttransferreditsemployeeexitinterviewprogramtothenewlyestablishedcorporate-widegualityFirstProgram.
MAJORPROBLEMS~~Ourabilitytocontrolworkwithinschedulerequiressignificantimprovement."Improvementshavebeenslowtodate,withsignificantworkremainingtobedone.ThisproblemisamajorsubjectoftheProjectImprovementProgram.Inaddition,managementisdedicatingitsdirectattentiontoturningthisproblemaround.Cablebacklogrequiredtosupportplannedcablepullingratesneedstobeimproved.Althoughthebackloghasshownimprovementrecently,itisstillnotatasatisfactorylevel.Inaddition;whileconduitinstallationprogresseswellinabulkmode,it'isnotbeingworkedadequatelytomaximizecablepullingactivities.AtaskforceofProjectpersonnelhasbeenorganizedtoachieveagoalofthreeweeksbacklogtosustaincablepullingbytheendofOctober."Precisedefinitionofcomponentswithintestboundaries,"whilestillaconcern,isimproving.Projectorganizationscontinuetoworktoimprovethisprocess."TheRecordsIdentificationandManagementProgrammustbebroughtwithintotalcontrolattheearliestdate."Thisiternhasdemonstratedsatisfactoryimprovementandwillnolongerbediscussedhereasamajorproblem."InanumberofsignificantareaswehavenotbeensatisfiedwithGeneral,...ElectricCompany'sattentiontoProjectschedulerequirementsunderthe."NSSSscopeofwork."ChangesinGeneralElectricmanagementand".:continuedGeneralElectricServiceManagementattentionpermitsthe"removalofthisitemhereasamajorproblem."ITTGrinnellhasnotbeenabletomeettherecoveryplanforLargeBoreCategoryIPipeSupports.Additionally,thelargeborehangerrejectrateisunacceptable."Asstatedpreviously,theredirectionoftheITTGrinnel1workforcetorequisftewotk,coupledwiththehangerimprovementprogram,shouldresultinacceleratingtherecoveryplan.TheQPMPReviewBoardhasrecentlyapprovedspecificactionsthatareexpectedtoresultinimprovingthehangeracceptancerate."As-bui1tProgramhasfallenbehindschedule."AdetailedscheduleconsistentwiththeIntegratedSystemsFlushMilestoneisunderdevelopment.ITT-Ghasbeenadvisedtoredirecttheirworkforcetothisarea.
TOTALPROJNINECTPERCENTCOMPLETESUMMARYTABLEEMILEPOINTNUCLEARSTATION-UNIT2IMILESTONES1.EHERQIZATION4140V2.DIE5ELQEH/REUASIUTYTEST3.INTEQRATKDFLUSH/RPVHYDRO4.TQ/IHTVACPULL5.VEHTILATIOHd.INTEGRATEDLEAKRATE7.RADWASTESYSTEMI.FUELRECEIPT9.LOSSOSPOWER/KCCS10.FUELLOAD11~FUELLOADTOC.O.SUSTOTALIICONSTRUCTIONCOMMODITIES1.PIPING2.ELECTRICAL3.IAC4.HVAC5.CIVILSUSTOTALIIISTARTUP4TESTCONMOOITIESN1~PRE-OPERATIONALTESTINQ2.HYDROS3.LOOPCAUSRATIOHS4.CONTROLCIRCUITVERIFICATIOHS5.INITIALEQUIPMEHTOPERATIONd.FLUSHES7.PEHETRATIOHLEAKRATETESTSSUSTOTALIVENGINEERING1.DESIGNVKRIFICATIOH2~EQUIPMEHTOUAUFICATION3.LICKNSINQ4.SUPPORTOFSTARTUP5.SAMNCKOFEHGINEERIHQSUBTOTALVQUALITYASSURANCEVIRECOROSTURNOVERTOPPFZOICNrTOFTOTMHtoJacT2A90.4317.093.503.950.241.340.7$3.012.500.5010AS7,430.990.$31%10O.IO0.40O.IO0.40O.IO0.750.250.540.250.540.3422.2220.00%5.0Ni1.00%IL3r73.9$4$.00IOA274.0054.97IL4$5L4$70AINLOO0.00WSOHTdpfetcdrlTcotrr2tara222e245OA71L532412.920.140.92OA42.121.430.0079,95%2L42%91.7143,4259.11~L79100.00LIIIAO0.590.7013.1092.00%3044%0.0023.00~.744.1134$1L540.000,0000.140.0700.0490.0270.0940.000LioodOA24%43.0279477IA171.4494.710.2320.194OA390.27217.304OL23%14A5%40.35%3.02%31.00%0.31%19442222222JJJ2222222I/tt/85~222222~222'~~2I22~I21944TOTALSTATUSASOF9/14/di100.00%d0.94%1,47%NOTE:Tlutetablelapredmlnaryandraeectaproleetdataaraltableaaol9/14/44,RmrlaeddatalromtbeProleetControlProgramwlNbeIncludedaaItIadeveloped.
TOTALPROJKCTPERCENTCONIPLFPKPBRFORSIANCaCuRVENINEMILEPOINTNUCLEARSTATION-UNIT2TOO92lQ9000'ea043u907N107472rrrrrrrrrrrIIIC.~j.jINAlllROeaaeamACIVALraesawa~ocrweooousrmaaaboacaraaaaaamocrweojcaaarmeaAajewesars,josoor1QM1Q51QMTISSCWTE%SEEDASSSLSCTSOHOJECTOATSAV~ASOSIIIjljjASSENSEDOSOJECTCOITIIOLPHOOSANDATAISSWALIESDITWILLSEWCLIAXOWTHECOERCE.
I.EXECUTIVESENARYB.ManaerQualityAssurance-ProjectsTheoverallqualityofon-goinghardwareinstallationsappearstobesatisfactory.Deficienciesthatareidentifiedaredocumentedandsatisfactorilyresolvedwithinthevariouscontractor'sQualityAssurancePrograms.However,enhancementsarecontinuingtobemadeinthecontractor'sprogramstoassurethatadequatesoftwareisavailabletosubstantiatetheinstallationactivities.Inordertoacceleratetheseenhancements,NMPC-QAisperforminganassessmentofeachoftheContractor'sQualityAssurancePrograms.Theseassessmentactivitiesarediscussedbelow.DuringareviewofsomeofthemajorcausesofQCrejectionofITTwelds,itwaslearnedthatITT'sprocedurerequiredthateachwelderstencilhisweld,whileSWEC'sproceduredidnot.Coderequirementsweremetbybothprocedures(ITTandSWEC)byhavingweldandwelderidentifiedonawelddatasheet.ThisdifferenceinprocedurewasremovedinAugust1984,therebyeliminatingoneofthemajorcausesofthehighrejectrate.However,sincetherateofrejectsstillhasnotreachedanacceptablelevel,correctiveactionswillcontinue.Stone5Webster'sdetailedauditoftheSWECQualityAssuranceMonitoringProgramforcontractorshasbeencompletedandthefinal.-reporthasbeenissued.Severalauditobservationsrequirea.'esponsefromSWECQA.Theobservationsaddressenhancementsto;SWEC'sQAmonitoringandrecordsreviewprogram.NNPCProjectQualityAssuranceperformedadetailedassessmentoftheeffectivenessandadequacyoftheon-sitecontractorsprograms.Todate,theassessmentsofJohnsonControlsInc.(JCI),ReactorControlsInc.(RCI),ITTGrinnell,andSWEChavebeencompleted.Afinalreportwillbeissuedsumaarizingtheresults.Todate,oneCorrectiveActionRequestandfiverecommendationshavebeenidentifiedforJCI.TenCorrectiveActionRequestsand14recommendationshavebeenidentifiedforRCI,alladdressingsoftwareproblems.ThefinalreportforITTGrinnellandSWECispresentlybeingevaluatedtodeterminetherequiredcorrectiveactionsandrecommendations'eeded.TheIndependentAssessmentTeamiscontinuingitsreviewofcompletedCATActionPlans,NRCdeficienciesidentifiedintheSALPReport,andNHPC/Contractoridentifieddeficiencies.
gualitConcernsl.Contractors'ualityprograms,insomecases,allowcertaininspectionstobedelayeduntilfinalinstallationactivitiesarecomplete.ThiscouldhaveanadverseimpactontheProjectdependingontheinspectionresults.equalityAssurancelsreviewingspecificactivitieswiththeprojecttodetermineifchangestocertainprogramswillberequired.2.AsaresultoftheNMPCgAAssessmentofRCI'squalityProgrameffectiveness,CorrectiveActionRequestsandRecommendationshavebeenissued(asnotedabove).3.ResultsoftheIndependentAssessmentTeamevaluationofsitecontractordeficiencydocumentsrequiresimplementationoftightenedsamplingforreviewoftheremainingdocuments.
II.MILESTONESCHEDULESTATUSEnerization4160V2.3.5.6.7.8.9.10.11,DuringSeptember,thefourremainingtype"A"TurnoversweremadetoStart-up.Start-uphasenergizedthe13.8KVswitchgears.Therearesix4160VswitchgearsthatareenergizedandonethatwillbeenergizedinearlyOctober.Remainingworkonthe4160VMilestoneScheduleconsistsofenergizingtheremainingunitsubstations,openitemsandthreepane)s.OverallprogressisbeingmadeinsupportoftheoverallProspectSchedule.DieselGeneratorsStatusoftheDieselGeneratorMilestonehasbeenassessedatthreeweeksbehindschedule.Delaysincompletionofthemechanicalandelectrica1workontheFuelOilTransferSystemarepotentialimpactstotheturnoverofDieselEG-3.ModificationworkontheHPCSDieselEG-2maydelaycompletionoftheFuelOilTransferandAirStartSystems.Detailedrecoveryschedulesarebeingoptimizedtoovercomethepotentialscheduledelayingfactors.ModificationworkwillbeginuponreceiptofmaterialsandissuanceofGeneralElectricdesigninformationscheduledforOctober.ThedeliveryofthelubeoilskidandtheassociatedelectricalequipmentisscheduleforOctober.~~rInteratedFlush/RPVHydroThismilestonewasrevisedinSeptemberandisassessedasgenerallyonschedulewithseveralflushpathsslightlybehindschedule.Theseproblemsarenotexpectedtoimpactthemilestonecompletiondate.ThesmallborepipingandinstrumentationworkfortheServiceWaterSystemhasbeenrestrainedbycompletionofthelargeborepipeandhangerworkinthesecondarycontainment.Thiseffortiscurrentlytwoweeksbehindschedule.OneMainSteamSystemflushpathisthreeweeksbehindscheduleprimarilyduetothesmallborepipeandhangerinstall'ationinsidetheprimarycontainment.TheremainderoftheMilestonescontinuedwithnooverallimpactsnotedtotheMilestonedates..TurbineGeneratorVentilationSystemsIntegratedLeakRateTestRadwasteSystemsFuelReceiptLossofPower/ECCSTestFuelLoadComnercialOperation III.CONSTRUCTIONA.GeneralDataProvidedinthissectionofthereportreflectstherevised$675millioncashflowplanrecentlyadopted.Somefinetuningassociatedwiththisplanisstillunderway.DuringSeptember,ConstructionManagementcontinuedtostresshousekeepingwithpositiveresults.Actionsweretakento,scrutinizesecondshiftandovertimeworkforimprovedoverallefficiency.Contractormanagementreviewmeetingswererevisedtoincludeschedule,production,qualityandcostperformanceinonesession.
90SWECPLA.NVSACT8BPIPE60o~0<+)~hAg)rrMONTH/TEDURPlan5,1674.95Accual4,6125.22TODATESTYUR50,5554.9551,2954.94i3 S)wtECPLA,NVSACT8BPIPESPT8l4x)RPLAÃ-..4r///itONTHZYURPlan98840.41Actual75838.14TODATE~TYUR5,84540.415,61540.75198419B>1310 ITTPL4.NVSACTL8PfPE8PT'3l,4z,!-QPPQ$xr~r13":120I13PlanAccualMONTHQTYUR534179.93242220.71198>TO'DATE~TYUR16~61i,179.9316e265197.30I13TheproductionrateforL.S.PipeSupportsisdiscussedinthetext.
ITTPLANVS<CTL8%LD821b2019r,/rrJr18wPlanActualNONTHTYUR23725.8636333.60TODATEQTYUR22,18025.8622,31525.491')198<1985 1gJWl8)12allIPlanActualNONTHTYUR36053.8942950.06TODATE~TYUR14,37853.8914,42854.7510113I26h198>13 650LKCPLA,NVSACTPAlQIYF80~)~IIf7'M$F00q<a650q55048PL4N-~r/I('.'ACE,'/j'//rBCKLG-.:r'r'MONTHTODATE~TYUR~TYURPlan24,000L.LO72L,783L.LOAct:ual3L,2970.94729,080L.OS~~~I~~tII500".i)39I52131985 3N36qNj33~'32<ggfggj!ljNqLKCPLANVSACTP,()g)<)IT8PTSrRPM-~'/~ACT)'/IBCKI6-,.~f224r)120g19qleit!0I26NONTHgTYURPlan1,40017.18Actual2,19912.72D2<985TODATE~TEUR30,61017.1831,40917.1315 300280t260qLKCPLANVSACTCABLETERM220200i80-I160Qgg~140g'20l00-I80)CO+PlanActualMONTHTODATE8TYUR~TT16,8800.96131%0700.969,6991.16124,5801.090I'3I26198<1521985I2l!16
>RWru/SCH1,"LE~-acrBCK&~ifONTHTODATESTYURSTYElPlan266,5220.125,162,0980.12Actual142,054,0.115,028,5030.121339l9B4I0hr13l9B5CablePullingproductionisdiscussedinthetext.17 JCIPLANVSACTSZINll~8PTS.aw4V~@oC~-RPL&Igl1MONTHRTTURPlan16567.78Actual20666.35TODATERTUUURR3,06567.783.11960.64I133919851318 JCIPLANVSACTPf8T,'PBfNCr8302802i0-I200)190i60gg170-Iien-f130jiROzI100-I90l80~+0/-A,CF//r/rIII/,i-RPLAÃNONTHTODATE/AYUR~TYURPlan8,6971.73142,6331.73Actual5,78S3.12139,S281.75~I~\)196".InstrumentTubingproductionisdiscussedinthetext.19 B.ContractorPerformance1.SWECForceAccountOverall,SWECForceAccountworkcontinuestosupportProjectpriorities.However,thereareareas,suchassmallborehangers,whichrequireimprovement.Specificproductionassessmentsandexceptionsareaddressedbelow.MechanicalEquientErectionAlimitedamountofequipmentremainstobeinstalledandisbeingcompletedincompliancewithsystempriorities.CatIIandIIIHanrComletionProductionforSeptemberwasslightlybelowplannedlevelswithminorimpact.SmallBorePiandSuortsBothsmallborepipeandhangersproceededbelowtherevisedplannedproduction.Therevisedplanrequiresanincreasedproductionrate.SWEChasbeenauthorizedtoincreasemanpowerintheseareas.PreventativeMaintenancePlannedmaintenancerequirementsandinspectionswereperformedthisperiod.Nosignificantproblemswereidentified.MinordiscrepanciesarebeingaddressedthroughEngineering(i.e.PMrequirementsandrelatedspecifications).~PaintinAcontractwasnotfinalizedinSeptember.WorkisstillproceedingtowardfinalizingtheProjectapproachtowardpaintinginearlyOctober.20 IIICONSTRUCTION(Continued)2.3.ITTGrinnellOverall,ITTGrinnel1'scommodityinstallationperformancethroughthisperiodsustainedimprovements.However,1argeborehangerscontinuedbelowplarmedquantities.EffortscontinuetomaximizehangerproductionwithcrewsbeingshiftedfromcompletedS.B.pipingworktoL.B.hangers.EffortsweremadethismonthtoswingagreaterportionofGrinnell'sworktothedayshift.ReductionsinQCinvolvementinCATII4IIIinspectionshavebeenimplemented.AsftewideinventoryofITTGrinnel1materialswasalsocompleted.TheoriginalweldrejectrateforRTweldscontinuedtoimprove.Sincetune,19of117originalwelds'havebeenrejectedforarejectrateof18%.SinceAugust1,3of37originalweldshavebeenrejectedforan8%rejectrate.L.K.ComstockL.K.Comstock'sconduitproductionSeptember.Emphasisfocusedoncableimprovementsnecessarytoachievethetargets.'acceleratedduring,,pullingproduction'evisedproductfon,'ableterminationproductionwasalsostressedduringSeptember.However,productionwaslessthanplanned.Actionsrequiredtobeginpenetrationterminationswereaddressed.Effortswillcontinuetowardreleaseofracewayticketsonholdandcontinuedimprovementofthecablepullingbacklog.However,cablepullingwassubstantiallybelowplanforthemonth.4.CablepullingbacklogdrawdownandBIPrestraintscontinuetoreceivemanagementattention.GE-PGCCSeparationrcworkoffourpanelsisbeingfinalized,withcompletionofallseparationworktargetedforNovember.Therelativelylargenumberofminor,butmandatory,modificationsincludedintheNSSS/BIPprogram,plusothermandatory80PandNSSSchangesrecentlyidentified,areextendingthecompletiondateofthePGCCmodificationprogram.However,thecompletionofthecontrolroomistargetedforyear-end,witharelativelylowlevelofmodificationworkcontinuinginto1985.21 III.CONSTRUCTION(Continued)B.ContractorPerformance(Continued)5.JohnsonControls6,7.JohnsonControlsexhibitedashortfallinscheduledquantitiesforinstrumenttubinginstallation.DuringSeptember,anextensiveevaluationoftheJCIschedulewasundertakentoachieveaplanwhichpermitsagreaterconcentrationbyJCIonbulkproduction.DuringSeptember,JCI'smanloadfngincreaseswereauthorizedinrecognitionofincreasedproductionrequirements.SchneiderPowerCororationTheHYACeffortisproceedingwithimprovedcommodityinstallation.TheHVACmilestoneschedulelogicandactivitysequencingexaminationefforthasbeenconcluded.DuringSeptember,testingrequirementsonHVACwerereevaluated,whichresultedinareductionfnpressuretestingrequirements.~Y(k(n(FfraProtact(on-nadnasta)rThfscontractorhasperformedonschedule.However,1ate.-delfveryoffiredetectionequipmentwillhaveashort-teri:scheduleimpact.Thfscontracto~willdemobf'lfzeonceffvesystemhydrosarecompleted,andremobilfzeonMarch19,1985.ThecontractcompletiondatehasbeenextendedtoMay1,1985.8..InsulationContracts(Various)Scheduleslippagesinpipingsystemsreleasecontinuedto~estrainfnsulation.RevisedAreaschedulesindevelopmentareexpectedtoprovidebetterfocusoninsulationcriticality.9.10.13.RandallElectricDuringSeptember,Randallnearedcompletionofidentifiedwork.Snder,MackinandShafferDuringSeptember,normalsupportofConstructionactivitiesproceeded.nTuscaroraConstruction(RevestmentDitch)ProgressremafnsapproximatelytwoweeksbehindscheduleandcompletionisanticipatedforOctober,1984.Pullman(NaiaGasStack)Pullmanhascompletedconcreteplacementoperations,approximatelyfourweeksbehindschedule.Workremainfngincludesplatform,ladderandelectricalconduitinstallationandcoatingtheinsideofthestack.22 CONSTRUCTION(Continued)14.NorthernReadMixDismantlingofthesiteconcretebatchplantwillstarton9-28-84.Concretetothesitewill'besuppliedbythebackupplantlocatedonSenecaStreetinOswego.15.ReactorControlsInc.(NSSS)Ingeneral,theRecirculationSystemandControlRodDriveinstal1ationsareproceedingonschedule.InternalactivityontheRpVremainsaboutfourweeksbehindschedule.EvaluationoftheRCIscheduleasitinterfaceswiththeoverallscheduleisunderway.16.WalshConstructionWalshhasdevelopedasitewidepunch1istandscheduleforremainingcivilactivities.BackfilloperationscontinueonschedulewiththeexceptionofaWestSideportioncurrentlyrestrainedbyongoingservicewatertunnelwork.Thishasreceivedmanagementactionandisanticipatedtocompletepriortowinter.17.ZurnIndustries(CoolinTower)Zurncompletedrepairingareaspreviouslychippedoutofthebasinslab.Allotherquestionableareashavebeenleftuntouched.SWECispreparingaprogramtomonitorthebasinslabthroughthewinter.18.PlimouthManaement,Inc.PMIhasresumedscheduledworkonelevation261'tructuralsteelfireproofcoatingwithintheControlBuilding.C.ConstructionComletionAsofSeptember19,1984,atotalof77BoundaryIdentificationPackageshavebeenacceptedbySWECAdvisoryOperationsforpreliminarytesting.Thisisanincreaseof11BIP'sfromlastmonth'sreport.Theadditional'IP'sacceptedareasfollows:¹10.A02¹14.002¹22.B01¹43.003¹48.002¹66.012¹72.007¹72.008¹72,009¹72.010Circ.WaterSealWaterPumpsTurbineBldg.ClosedLoopCoolingWaterTurbineOilConditionerandStorageDieselGen.Bldg.FireProtection(Water)Aux.BoilerSteamPipingChillerBldg.DrainsStandbyandEmergencyACDist.StandbyandEmergencyACDist.StandbyandEmergencyACDist.StandbyandEmergencyACDist.23 IV.ENGINEERINGA.GeneralOverallEngineeringandDesigneffortscontinueonschedule.Themostsignificantareasincludecablerouting,setpointdevelopment,responsesto,FSARquestions,Cat.IIandIIIstressdatapackages,andALARAshielding.TheBarChartSummaryofthe1984EngineeringWorkPlan,asamended,isprovidedonthefollowingtwopages.Cemencingwithnextmonth'sreport,morevisibilitywillbeprovidedforthefollowingareas:1)E&DCR'sandACN's2)StressReconciliation3)FinalLoadVerification4)Equipmentl}ualification24
'loll<SINS(0((TTTTSTATTJSCF(0000(dudTC(hdUCF(C((TJF((NIQl(15T51((AAOCTTOdFNNV((SW<<44<<4)~00011waat1se<vh<aaaaaae(AIwo<IOA41st~ta(50<400(40~00~eswtIe>>44~<seei's>><4I<Ut(0I>>et0WWOAwWAllSCTSCW(V50550>'4tt(sat5<0'Vaw4OAA04~>>04(WAa~'AVNwll<ealawewwaw4AaaoaSAAN(ww4<owlet(0444w4<11llIll.a~1N(PA~NaNereewA(a(4II4oaNN(al'1(~II,I~4AIetIwWll(Va~(All'(AllNlt~W<~eihealsews<ewe>><0vhaa<whe(0(at(sell,allIh(<504(40NA(ashesIo<v~(~e~I~~0aala>>rAS1st(S(Ao(SIOO<SSW000(00(s1ca<(s(aosshsS(O((54l~so(awA41(0g(st<<<(s(v~<AVC1(44(NIN(f--CAT5CATK(%14(41441(4SCSSTllss((5w0~>>>>Aa>>a400w<0'w.Ieaww~~~wwah>>~oawewswawewawa'<<MoOtto>>0hwsIhw<0<4IwtIs~Il~oat~001sta~~4ww(atto4~'*<<<w<wltaosvaswowth(004wlst441~ww'ws~oewI(a(VaasW(as4~~h~(we~I(hawwwI~4&I~<N4(N(IW(4N(UVWA<<(WW004AViti>>a(404Ia~I~0~I(eatsea~I'NIwt(hltIO>>s(4IhitAsI'aa>>NOS(~w4<~<~~all~4~oslo((eauwN11(4hasla(aaa~0II~4e(>>1,Sy~0\ta(s'a<<N4~~A~I4<~IS(Os>>letsSO(4(lt<4<40000114I(~TP0405(g+40/(.(50voaoaa<04't(~1~4we<4(osoeI~<0(toa'(((~woNo<<0((AoetawIweo<ws1~oslsstON1404(AOWIWt4I~tovs400>>caw'aoeae1440~a>>wa(owIh>>SAwwew<wVowa~ISOwlwash(4<Weaelaell(0(laoaIlIw<<t(saw>>taoht~st<a(osAeew((<Is(4(sae(JTT~IA<N<<0we(UN~4(414(4W(1(WSaSN00~(Seaa<etsaw'Niswaowt~AVscag4(VeONIut(5044IAN0'00<<W(a<WS(AIVOWW~44Wl(~OWw(>>40014ee(04<(wow~Ice>>a41U'IaeAsoHaWaowwvsAha/aohj1st~(4CFP((~lF(C(ATO0d05t54TTACIs<0CReT<F,((5ITFFPTCIPO(0(TAV'g((VQ(ATCS~10104100Sl(11I'llOtAW(hawOWWA>>INa<sewNes(NSN04OIIW44>>04((INI~(4NA'(lt\WOW(sell>>telIS1\<0I>>>>W~Iawew>>wAN(1(IU~Situ(N>>I~I4~'I(wIltsIttewweIalVOAw,s1Iwwowoa444(WooooaVvNaehow0wvw>>osa>>OAWwO~WJIwsslwe><100(>><0<ho00(0I(hel~IIIaw>>0000I~astaw.iliaea<aswoaaaa<A>>00AeewI~0~INAAw(44<AAloeWAINAlohaSN<>>ANIVNVF(IN<<(Iwwseatw(a4hwwe00(I(co~at)g(ACTS%(uCft(TTCN.laf%(5((5FtPOI(TgDeut(4(TF(INLTTVOv55((lpTus(IaIs~Ili~wN~a~W<0(A'ea'Ilaa4hoIo~<<Ilos(~IsI~\<SI<U~aael<(Na~~I(4Ie>>W~N(haIsa~~\~ON(1<NNN~SN>>'~1~~'I~TAs~~Ia~4h(~<N~IW~leNISN(la>>AshSh~WWSa4<Nttos4>>0IVI~I<lail'l54~h~Wwo<1>>AAA00(>>wewI(ail(4<t(~I~(awI0~l~htTsstsew~0(0SP)C.OOP)0Css(00(TI(N<uCr5T~FI'I~w4>>alwAN(heIIISSaw(hIN4~Il(eaIieI~I"AeW<I<1(~~IIele>>>>Ielw(NA<WIIUhoaW(hits~wta440IhalW(ll~<\(I<0(h~I10II~\'Il(4\INiles(T(Ae~(0(4WeaewwaeINI(aaShIhI(01~~I~~IAAiaSSSWlllN11we<I(411wIala~0I~I~eIlai~IWahat(4'I~I~Ie~~~~IhilISNIFaeIVNI(1(NIISNI(OUIhl~IhahAe~IS111AIT~Wsiaslaiahh<4th(AIN~NWO>>W0WNIaloalt0(044~(sah<1eNO<SANha<A(S\>><See>>(~Isle<Ie1(t0<<ael>>>>sha4IUAOAl1144441<A(U(10esSIN(4(0004(Ns(500WtshIV0(1Nasts~((0<wtats(<40(404>><104>>a\f.NIA144UAAAwl\~.44\WNNWAao~ewe1004CUO(hllkSsdSIC(05PVAS(04<0<(<44054(s44c(0(T(CA(5)IPCOI25
$(IRS$4%It~1(,AOItCC(l~ISTNTCC(AL(F(CAT(CaOODOAACS;eb0(OTHLVSTACL($~CNtec.APRAOLA(t400(TIOL($agaottISISIOI>><><<k<<~II~IoekOIIO'1>>tJewgg,<<volkpIoct<<oeotcte'Icl~ekoepovet(wI<<60PICOSI((TIL(~IllIleOtAIIsI4III(elll14114oa<<st(I(SOhhlcISCOO141st(OOIT(4'lI~Sill'1114441~141%Iall0IehelloeI~(4II411141'41t0LIVIsee~W~ISOPo~(411<<hO<<lhei(44(lslt(4111411saI'I~~IOe~~<<e~Ve<<>>'0<<II41st01stSOTCV(tW(ct(0(CTSjPSVKCS(SAutotPCoRt(0(($I~LIOslPSWIIeo1evlSS~~(OOOl10llstole14liho<<e(It(I(441I<<etsI'OIOIVIVaces(el'ISPEC(tv'(FOOT<<4.OOOS~~etWVse>><<'Ot<<IJIO(~Illwtoo<<tlI~~t~0vtHCCFLOCT(tbtKTOtVltWLOCAI(RACESjlI'<<01~<<<<IIIhOCIWI~SIAISS~Noboe<<4ockco(soepyOt4~Io<<tek~Il<<so41ceenws~<<<<I~~>>>>w(e11(e<<>>Ot$0(CTt(COOFFNCACTCOTVLt(et(($)SwtLOCOOCO<<ICOKCO($Il~tAHLL'$1It0ustht(ITILOO(L0PIOuactsl0ulcsetl(T001(TILES0I0(CAtttt$C(CSVAL'VCS(VLLVASOLISTOCIOOCQ(kt(ICSTCstttuTGtatTATC(t~I0~(boV(IISWINOSOOT(VI(4selvoVsos(%\11<<kOIOhs<<eOIIOt1414~o>>e(S>>tcell(oop(sao~~>><<st0(~IWI(SlllIOOOCOIWOOVICS144clu<<04'IoassesobootsoktssbeOOoolwccooke4<<IKNISOOeteo<<CSIOItck<<O(Poocss<<I<<It(4<<S141stWVCWVSW<<eeet(<<<<~<<14IV<<4(41V>>V<<blatIOOOOsth(OOIOII~I0SlitWOONeOVI(liat0<<eSos<<44111111IW(VWOc<<0<<41WWIILLsoeoekNo<<41ee>><<<<44INeN<<shows>>vhoww~~SONN4>>v>>>>~Iw<<<<sohlc~stotw0~~e>>owt<<o~~~>>sea~~0>>~~~s~Ps<<N$$$(Oe<<\~11ssolII,0>>~vww>>1<<>><<eeetCRYOQdlattt(HSPAT(R(RPLANA001T(011$'.Rtu.b(seAA(ttP(ceTI'(FCORTL(tCto((IS@HIIICOIFKAT(0(cSglvCtvsrtT(SVSTftc<<IMMY,(ICOIFKAT4s0COOTIPL(OIKLKOOIFKATICNSC(A(stT$$ut$PGCCbe00(TNCOAGOSTOGC(04LT)Csb(/CFF<f$(TC00$afCOIITOCL(0$(COw)0~Oote<<NOW%a&ee<<sl~sIOwt>>e<<oeewI~~elI<<>>bw4<<Nsesso<<(N(No<<<<KKe<<so<<v>eovt<<esseto<<<<Pe<<<<VVs<<WItlW~O<<tsle<<404~eekI>>c>>ee>><<Iweo<<etobIIs4satIleOeI<<>>II(41st(OIIOCO(IIIlll'I<<1<<leo'll~0>>(totl(Ill<<41stOIS~IQtt(NltotlItw<<LPI<<eIll'llsttlKoo<<<<OPI<<<<>><<sI(0<<kehOc>>eevw<<4(OII~svltwll(esotI~s~'IIelstcwbt~teteNIL<<I~I<<OOTTte<<WOOLolet(1<<0>>esosc~4owewowo<<Oea.hbk<<W44O<<e>>'4<<VIv>>Is<<e>>ses<<<<~o<<>>ko~e<<e~oebokI>>>>Iowe>>e<<wo(w<<1>>ee<
rr>~>~rr~>v>7APRJULOiTJAN85APRJULI~'9-5CHCOULED~FIIEDULEDA<'TUALACTUAL 7s'[',.y5"f3tk'"'1'ESTL>l>JP>.AQEIPAT(QNf'Ept>PT>>-EQUIVALENTThesegraphsdonotreflecttheConstructionLevelizationortheHevStartup&TestLogic.Once,theConstructionLevelitation&theNevStartup&TestLogichasbeenaPProvedbyProJect>tanage>>>antsacloserrelationshipbetveenscheduledandactualdatavillbereilectedoneachgraph.5-STATUSINCR,CPT,7RESTo4I"EO220BACKLOG90>,>>t>l>s"rr'-ss5ktIs~~tsss~>'I>ssWORKING94~r'rsss>'s'ts~'sr'1sII's>"sss'sss~rf~rprr~'rIAPPJULJAN85APRJUL-I18Gt"HEDULEQ't:ItCDuLED54A>TUAL+AtTUAL50 104ThesegraphsdonotroilecttheConstructionLevelizationortheNevStartupaTestLogic.Once,theConstructionLeveliaation6theNevStartup&TestCogichasbeenapprovedbyProjectNanageeent.acloserrelationshipbetveenscheduledandactualdatavillbereilectedoneachgraph.//F/:fI/STATUSlNC.CPT.11RESTRAlNED195BACKLOG181+&0,'<<<<<<<<<<<<<<><<t<<:I<<414'4AI"-APPJULOtTJAN85'"7a8SCHEDULED283a~.:TUAL5<.:i3CDULLEDACTUALAPRJUL51 +'i';~RTUPb;TI.'STINITIALEI7UIPItIENTI7PLPATII7N00.8-ThesegraphsdonotrerlecttheConstrucrionLevelixationortheHevScartupSTestLogic.Once,theConstructionLevelization6theNevStartup6TestLogichasbeenapprovedbyProject'.Ianagement,acloserrelationshipbetveenscheduledandactualdatavillbereflectedoneachgraph.0,7-I-C<a2CIV~I0.6-0,5-0.3-0.0.1STATlJ5f<C.CPT.RESTRAINFIISACKLOGIurlI)'lPrzar~IqIrri'11rt-t'1~1trts11ttis11~t'/I/~tT're11t.iwqterre~1tt-s"111I/-1"1ft'tPrltT'PfTlrtel~'1-tc'I"rr1APRJIJLI7t.:TJAN85APPJULI7tT"30GtHEDULEDGt".IIEDULED55AI'TUALAt'TUAL52 IX.COSTA,CashFlowSummaryApproximately$2,501million*hasbeenchargedonthetotalprojecttodate.AsofSeptember16,approximately$519.5millionhadbeenexpendedin1984.Thisis$0.3millionunderthenew$675million1984forecastplanof$519.8.The$630million1984forecasthasbeenrevisedto$675million.The$675million1984forecasthasincorporatedtheactualmonthlyexpendituresthroughJuly.Approximately$54.7millionwasexpendedinSeptemberversusthe$55.1millionplanned.B.SetemberCashFlowVarianceAnalysisSMECManualandNon-ManualITTGrinnellVarianceRemarksKTmimllonaverTliemanualovertimewassixpercentovertheplanat20%Thenon-manualmanpowerwas140overtheplanat1240.Overtimewas2.7%overplanat15.2%.I$2.2millionover'henon-manualovertimewas5.8'Xoverplanat20,8%.TwononmanualpaymentsweremadethisperiodthatshouldhavebeenpaidinAugust.TheAugustunionbenefitpaymentnotpaidinAugustwaspaidthisperiod.JCI.4millionoverThenonmanualovertimewas13.9%overplanat26.4%.Themanualovertimewas8.7%overplanat26.2%.AnAugustmanualand.nonmanualpaymentwasmadethisperiod.------------------Continued---Note*Thisfigureexcludes$2.6millioninAdministrationBuildingExpendituresand5.3millioninpreviouslypaidAFUDCpayments.53 IX.COST(Continued)FPO'sVariance$.5millionoverRemarksOtherMisc.$.7millionunderTotalConstruction$3.5millionoverHeadqrtrs.ServicesHdqtrs.Material$1.0millionover$3.4millionunderSeptemberpaymentforJulyservices.Manhoursoverranapproximately17,000fromplanmainlyinCHOCEngineeringandDesign.TotalHeadqrtrs.$2.4millionoverClientCost$1.5millionunderTOTALPROJECT$;4millionunder PROJECTFORECAST3.53.33.13.0R2.9MO2.22o72.52.52.4Ci-ACTRPLANINCCONT--RPLANLESSCONT2,12.01.91.8DEDEC1985DEC1988DEC55 IX.COST(Continued)C.ProjectForecastTherevisedProjectForecastwasapprovedon9-14-84.ThedetailsofthisforecastwerepresentedtotheCotenantson9/7/84.ThisforecastconsistsofplannedCashFlowsofapproximately$675millionin1984,$524millionin1985and$189millionin1986.D.CmeonFacilitiesAproposedplanforallocatingthecostsofcommonfacilitiesbetweenUnits1and2hasbeendeveloped.ItwillbesubmittedtoNiagaraMohawkManagementforreviewbynolaterthanOctober10,1984.Oncethisplanhasbeenfinalized,itwillbepresentedtotheCotenantsfortheirapproval.E.ContinencManaementProramTheContingencyManagementProgramwasinstitutedtoidentifyallitemsthatwerenotincludedintheApril1,1984BaselineEstimateandtherefore,mustbefundedfromContingency.TheContingencybalanceappropriatedforthe4/1/84estimatewas$205,000,000.Todate,theContingencybalancehasincreasedby$10,521,771forapprovedchanges.AsofSeptember21,1984,SMEChassubmittedChangeEvaluationPackages(CEP's),affectingthe4/1/84estimatewithanapproximatevalueof$52,285,369.Also,itemstotalling$9,650,000havebeenidentifiedaspotentialexposurestocontingency.CEP'shavenotasyetbeenwrittenfortheseitems.56 CONTINGENCYMANAGEMENTPROGRAMAPPROVEDCHANGESApril1,1984toSeptember21,1984ItemDrawdownBalance4/1/84RejectionofNSS/PGCCQuote256byNMPC'udgetvalueinexcessofvendorquoteforSpec.P233N-ReactorBldg.radiationshieldsNSSSAmendment820quoteunderbudgetedamount.IncreasetocontingencybasedonthelatestProjectforecast(CEPfnprocess)Addition$695,000800,0003,000,00013,991,441ContingencyBalance$205,000,000APPROVEDCEP's*801130%1149801153%1160801171801172801173801178Approx.$186,00053,200Approx.1,735,292Rev.1Approx.683,5004,243,480266,800704,49891900NETCHANGE*CEP9$7,964,670$18,486,441$10,521,771$215,521,77101130011490115301160Rev.101171011720117301178AODCHOCReviewofNMPCPreoperatfonalandAcceptanceTestProcedures.ExtractionofCableNumbersfromTestLoopDiagrams.PGCC/NSSSupport-RevisedBudget.TechnicalSupportCenter.QA/QC,EAPQA-BudgetRevisionDataBaseAccuracyforSystem38Activity.ControlSystem.PurchasingDiv.-BudgetRevision.DuctworkQualification.57 X.RECORDS/INFORMATIONMANAGEMENTA.SiificantActivitiesThefollowingprocedureshavebeenapprovedfordistributionintheProjectManual:PG-80PG-81PG-82PG-83PG-84PG-85PG-87RecordID/TraceabilityMatrix,Preparation&ControlRequiredRecordsList,Preparation&ControlTurnoverSpecifications,Preparation&ControlReview,Overview,Inspection&TransferofNMP2RequiredRecordsNMP2DocumentationTurnoverTransmittalCorrecting,ChangingorSupplementingRecordsPriortoTurnoverSupplementingNMP2PPFRecordsTheassessmentofproceduralcompliancetotheNP2RecordsManagementPlanhasbeeninitiatedinthefollowingareas:JohnsonControlsWalshConstructionL.K.ComstockITT,Grinnel1ReactorControlsSWECAODSWECFQCTheapplicablepartieshavebeencontactedforaddressingproceduralrevisionstoassurecompliancetotheRecordsManagementPlan.TheRecordIdentification/TraceabilityMatrixhasbeenenteredontheRecordsManagementComputerandiscurrently9OXcomplete.Aschedu')eforresolutionofexceptionshasbeenimplemented.ThematrixiscurrentlybeingreviewedbyEngineering,Operations,Licensing,QualityAssuranceandRecordsManagement.TheassessmentofNMP2RecordStorageFacilitieswascompletedandareportwasissuedwhichaddressedanimprovementplanforProjectcompliance.TheImprovementPlanhasbeenscheduleforcompletionby12/31/84.58 X.RECORDS/INFORMATIONMANAGEMENT(Cont'd)KeyActionsintheNearTermarePlannedasFollows:1.ThefollowingproceduresarescheduledforcompletionduringOctober:3.4.PP104System&GenericRecordsList-Preparation&Maintenance.PP108Review,Verification&AcceptanceofCATII&IIIRecords.PP111ProcessingModificationstoPPFRecordsPP103RecordID/TRACEMatrix-Preparation&Maintenance.PP107Review,Verification&AcceptanceofCATIRecords.PG86RecordRetentionSchedules-Preparation&Control'.PG88System&GenericRecordsList-Preparation&Control.ReviseRecordsTurnoverScheduleinputtoreflectchangesinStartUpandTestPlanby10/19/84.TheareastoberesolvedarecomponentdefinitionatthetimeofturnoverandschedulingrecordsactivitiesinsupportofthegenerationandacceptanceoftheSystemTurnoverReport(STR).ProvidescheduleforcompletionoftheNMP2RecordAcceptanceCenterandassociatedactivities(i.e.training,proceduralrevision)by10/15/84.IssueNP2RequiredRecordsListtoNMP2RecordUsersGroupforreviewonrecordrequirementsandretentiontimes.C.RecordTurnoverThefollowingateestimatedpercentscompleteofSWECturnoverofdocumentationtotheNMPCPermanentPlantFile.TotalTurnoverofCHOCDocuments94%CompleteTotalTurnoverofSWECSiteDocuments11%CompletcTotalTurnoverofallSWECDocuments25KCompleteThefollowingareestimatedpercentscompleteofNMPCSyracuseturnoverofdocumentationtothePermanentPlantFile.TotalTurnoverofNMPCSyracuseDocuments87%CompleteThetotalestimatedpercentcompleteofturnoverdocumentationtothePPF31'4Complete.59 NMP2PERMANENTPLANTFILECOMPUTERINDEXEDENTRIESPLANNEDVS.ACTUALIINTNOO5ANOSINotei-FuelLoadNote2-CommercialOperation~LANNCOACCOAA0~00c0M000PV2OOERNotelNote2IsoopaX~00fpEN200TAItooEspea0XX2C2CAnticipatedX-RecoveryProgramCg3CCIIgCCIltOZyg>eZ1984cOIICCItl'l2eZ1985COI,ZCIII9r19860Thefollowingtablessummarizetheproductionlevelsofrecordreceipt,preparatior.,fi1ningandindexingintothePermanentPlantFile.SetemherAvevetTotaltoDatePercent~CevIetc~lltt\vttRecordPeceiptandPreparation(IncludesApertureCardsRecordsI'.icrofilmingAndVerification(IncludesApertureCards)ComputerIndexedEntriesRecordsndexingAnd126,300Pages108,164Pages15,<I39Fntries55,753DocumentsPercentcompleteisbasedonacomprisingB,OOO,CCOpagesandrequiredforPermanentPlantFile90,P34Pages205015Paires"'r",5('9Pages1,940,184Pagpsp4%10,('c2P~6577366>>FntriesEntries>10202R557,59023-DocunentsDocumentsnestirlated2,4CC,COCdocuments6~C,CCCcomputerindexentriesentrybyfuelload.RecordsIndexingeffortimpactedby10openpositionsandRecordsTraceabilityI'atrixInput.SIIECPersonne1DepartmentexpeditinjopenpositionsandTraceabilitymatrixsupporttoterminate9/7/84.2:L260 2000NMP2PERMANENTPLANTFILEDOCUMENTSINDEXEDPLANNEDVS.ACTUAL(IH(HOVSAHOSI2*CTVALNote1-FuelLoadNote2-CommercialOperation00cuMEHTS2~002F00240022002000I~00I~00I~00Note1Note2IH0EXE0(200(000500~00AOO2002(X0Q2(00AnticipatedX-RecoveryProgram(0ZCmC1983OIZZDCrp19841985ZmoczZCm0rpc1986NMP2PERMANENTPLANTFILEPAGESENTEREDPLANNEDVS.ACTUAL(IH(HOV5AH05I~AAHHCOAorVAA00000~000Note1Note2PAGES2000F0005000AOOOHTSOOORE2000I000X2(((.008,'XxAnticipatedZ-RecoveryProgram(gQ(OIZCmZDgrpc5Zg((02C(II9zD<r(ggC02ZcmorpOImoD<PC'1983198A611985~1986 XI.LIGENSINGA.B.C.D.E.FSARStatusAtotalof850questionsrelativetotheFSARandER-OLShavebeenreceivedfromtheNRC.Forthisperiod,828responsesarecomplete.Amendment14wassenttotheNRCSeptember5,1984.SERStatusThereare233SERopenitemsandanadditional80PowerSystemsSERitemsforatotalof313.BaseduponmeetingswiththeNRC,webelievethat284SERitemsareclosed.50.55(e)ReortsSeven50.55(e)ReportsweresenttotheNRC.1.BatteryChargerRelays(55(e)-84-30),InterimReport.2.WiringDeficiencieswithSwitchgearand'ubstation(55(e)-84-31),InterimReport.3.HPSCDieselGeneratorSeparation(55(e)-84-32),InterimReport.4.RCICTurbineSteamAdmissionLine(55(e)-84-33),InterimReport.5.GIVESUndersizedWelds(55(e)-84-01),FinalReport.6.RosemontMasterTripUnits(55(e)-84-34),InterimReport.7.MSIVCorrosion(55(e)-84-26),FinalReport.50.55(e)'sIdentifiedSevenitemswerereportedtotheNRCaspotentialdeficienciesunder10CFR50.55e.1.CurtainTypeFireDampers(55(e)-84-36).2.FWSAngleValve-PWHT(55(e)-84-37).3.ImpactTestonPWHTCoupons(55(e)-84-38).4,DuplicateITTRadiographs(55(e)-84-39).5.'PSValveSeismict)ualification(55(e)-84-40).6.MagnetrolLevelSwitched(55(e)-84-41).7.CPSValveLOCALoads(55(e)-84-42).InsctionReortsResponsesweresubmittedtoviolationsidentifiedinInspectionReport84-08(3violations)andInspectionReport84-09(2violations).IF.AdvisoryCommitteeonReactorSafety(ACRS)PreparationfortheACRSmeetinghasbegun.AlistingoftopicsresponsiNepaiVies.~PÃrsp)raftof4ettSPposit/onsfonreachACRStopicisduetoNMP2LicensingbyOctober5,1984,62 STATUSOFRESPONSESTOBRANCHTECHNICALQUESTIONSNUMBEROFRESPONSESSCHEDULEFORRESPONSECOMPLETIONTechnicalQuestionAreasER-OLSQuestionsRld~tttd~ddtdl515011984~Set.1985INSTRUMENTANDCONTROLS*4218DISCREPANCIESRADIOLOGIC470,471EFFLUENT460,451,810PIPING210STRUCTURE/220SEISMIC-230GEOLOGY-231HYDROLOGY-240GEOTECH-241STRUCTURALAUDITEQUIPMENTQUAL.270271QA260FIREPROTECTION280POWERSYSTEM430CONTAINMENTREACTORPHYSICSCOREPERFORM480,491,492REACTORSYSTEM44085621681351331186785591661051301176663 STATUSOFRESPONSESTOBRANCHTECHNICALQUESTIONSNUMBEROFRESPONSESSCHEDULEFORRESPONSECOMPLETIONTechnicalQuestionAreasAUXILIARYSYSTEM410Questionsdldd~dddddd~tddd51501~Set.19841985STARTUP4""TEST640OTHER100,250,251252,281,311450,451,620630,640,73041613959TOTALS85082822121064