ML20214P114
| ML20214P114 | |
| Person / Time | |
|---|---|
| Site: | Clinton  |
| Issue date: | 08/15/1986 |
| From: | ILLINOIS POWER CO. |
| To: | |
| Shared Package | |
| ML20214P095 | List: |
| References | |
| 8451.02, NUDOCS 8609170272 | |
| Download: ML20214P114 (49) | |
Text
,P l'. ATTACHMENT B i s' . CPS No. 8451.02
, CLASS CODE: aylT
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d ILLINOIS POWER COMPANY s'.-
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b $ :ON 0 5N[D STATION ]A Y IND, MANU Le- 'f MAINTENANCE PRO TITLE: TESTING OF MOTOR OPERATED VALVES USING THE MOVATS MOV SIGNATURE ANALYSIS SYSTEM SCOPE OF REVISION:
(1) Added " NOTE" to section 8.11.12 (2) Added aTdItional QC Witness / Hold Points with respect to parts
( verification, wire and component removal and reinstallation, equipment calibration at test location and bypass times verification for "As-left" conditions. (Reference CPS No.
8451.02C001 Data Sheet)
(3) Removed section concerning Torque Switch Limiter Plate Modification and added/ revised section 8.8.3.12 concerning Torque Switch settings per latest requirements.
(4) Added materials and test equipment to section 2.0, 7.0, and Appendix C concerning Model 2150 Test System.
(5) Revised sections which verified motor overloads to Reference CPS No. 9381.~01, MOV Thermal Overload Device Verification.
EFFECTIVE DATE /6 [o I
APPROVED: n l Depa e Head ..
Dat .
APPROVED: A/ .A '
ger - CI4nton Power Station
f __. _ .__ _ . _- , _ _
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CPS No. 8451.02
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1.0 PURPOSE
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1.1 The purpose of this precedure is to provide guidelines for the application of the Motor Operated Valve Analysis and Test Sy, stem (MOVATS) to the motor operated valves of Clinton Power Station.
2.0 DISCUSSION / DEFINITIONS 2.1 Discussion The system is capable of acquiring, storing, analyzing and providing hard copies of motor operated valve parameters.
Not all portions of this procedure will be applicable to all motor operated valves.
2.2 Definitions 2.2.1 Signature - A displayed trace of data that appears on the MOVATS mainframes CRT screen.
2.2.2 Relative Valve Stem Thrust - The movement of the worm within the MOV in direct relationship to the actual stem i load throughout a valve cycle.
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2.2.3 Available Thrust - Calculated thrust in pounds or linear displacement of spring pack recorded in volts which are available between the load required to run the valve and that which is required to trip the torque switch.
2.2.4 Bypass Time - Time from start of each cycle to point at which the torque switch looses parallel circuit '
protection.
2.2.5 Cycle Time - Time required to complete one full stroke of the valve. .
2.2.6 Hammerblow - Point at which the worm gear lugs contact the drive lugs.
2.2.7 Hammerblow Peak - Observed thrust in pounds or linear ;
d1splacement of spring pack recorded in volts which are '
required to start the valve in motion. Can be at the point of hammerblow or the unseating of the gate.
2.2.8 Inertia - The thrust that is applied to the valve after the motor has de-energized.
2.2.9 Load at TST - Observed in pounds of thrust or linear displacement of spring pack which is required to trip the ,
Page No. 2 of 32 Rev. No. 7
1 . .
',. CPS No. 8451.02
.' ' a 2.2.10 Penthouse - An enclosure mounted on top of a Nicolet 3091
(' digital oscilloscope and integrally wired to the.
mainframe. It houses the patent pending electronic circuits, control switches, and signal cable connectors required to interface the various Movats transducers with the Nic*olet oscilloscope. --
2.2.11 SCC - Spring Cartridge Cap 2.2.12 Zero Load - Point when spring pack is in a relaxed state.-
2.2.13 Seating Trust at TST - Observed thrust in pounds or linear displacement of the spring pack recorded in volts from valve gate contacting the valve seat to torque switch trip.
2.2.14 Running Load - Observed thrust in pounds or linear displacement of spring pack recorded in volts which are required to operate the valve.
2.2.15 Thrust at TST - Observed thrust in pounds or linear displacement of the spring pack.
2.2.16 Total Thrust - Observed thrust in. pounds or linear
. displacement of the spring pack recorded in volts for the, final position of the valve.
( 2.2.17 Mainframe - The Patent Pending Mainframe consists of a two channel digital oscilloscope with MOVATS penthouse integrally attached. .It's function is to condition the signals and with bubble wemory capabilities can retain the signatures for future review.
2.2.18 TMD - The TMD (Thrust Measuring Device) monitors the motion of the spring pack and converts linear motion to voltage using an intergrally mounted LVDT (Linear Variable y Differential Transformer).
2.2.19 TMS - The Torque Measuring System,(TMS) is a portable device to determine the actual output of the operator corresponding to any torque switch setting.
2.2.20 Switch Sensing Circuit (Voltage) - Using clip on wire <
attachments, this circuitry senses the opening and closing of six switches: open and closed bypass: open and closed torque switch: and open and closed limit.
-2.2.21 Motor Current - A current Transformer is used for accurate-recording of motor current signatures. ;
. w Page No. 3 of-32 Rev. No. 7
. CPS No. 8451.02 2.2.22 Stem Thrust Calibration Device (STCD) - This is a
( measuring device by which the closing thrust of the operator can be determined through periodic calibration.of the stem movement to actual valve stem thrust loads.
2.2.23 TSO = forque Switch Open 2.2.24 TSC = Torque Switch Close 2.2.25 TST = Torque Switch Trip 2.2.26 DSP = Displacement of Spring Pack 2.2.27 TSS = Torque Switch Setting 2.2.28 Stroke Time - the total time from circuit switch
- energization to control switch trip.
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2.2.29 Test Leader - An individual chosen by maintenance supervision to direct the performance of a test.
3.0 RESPONSIBILITY The Supervisor - Electrical shall be responsible for the implementation and review of this procedure.
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4.0 PRECAUTIONS Use extreme caution when working in the vicinity of energized equipment as set forth in CPS No. 1501.02, CONDUCT OF MAINTENANCE.
5.0 PREREQUISITES 5.1 (Record) Work performed under this procedure shall be initiated utilizing CPS No. 1029.01, PREPARATION AND ROUTING OF MAINTENANCE WORK REQUESTS. All of the required conditions shall be evaluated and stated in detail on CPS No. 1029.01F001, MAINTENANCE WORK REQUEST, (MWR), prior to commencing work. All documents generated as a result of
- the performance of this Procedure shall be attached to the MWR.
5.2 (Record) Following initial fuel load, a CPS No.
1905.10F001, CLINTON POWER STATION RADIATION WORK PERMIT -
per CPS No. 1905.10, RADIATION WORK PERMIT (RWP), shall be approved prior to performing work in RWP controlled areas.
5.3 (Initial) Obtain Shift / Assistant Shift Supervisor's permission prior to commencing work.
Page No. 4 of 32 Rev. No. 7
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. CPS No. 8451.'02 5.4 Tag out equipment as necessary in accordance with CPS No.
- f. 1014.01, SAFETY TAGGING PROCEDURE.
5.5 (QC Wit) (Initial) Ensure measuring and test equipment is currently in calibration and record calibration informa't-ion-onvCPS--Nor:--8451.02C001-MOVATS TEST--DATA-SHEET.
6.0 LIMITATIONS 6.1 If it becomes apparent that this procedure cannot be performed for any reason, notify Supervision promptly.
6.2 Only portions of this procedure necessary to perform the work required on the Maintenance Work Request need be performed.
6.3 Only individuals that have completed the MOVATS Qualification Program or individuals under the~ direct supervision of qualified personnel should operate the MOVATS mainframe. .
6.4 This procedure shall not be performed if proper system lin.e up can not be achieved to allow valve to be stroked at will by the technician.
, 6.5 For components that are not within the scope of the IPQA
( Program, the QC inspection points identified within this Procedure are not applicable.
7.0 MATERIALS AND/OR TEST EQUIPMENT 7.1 MOVATS Series 2000, 2100, and 2150 Mainframe Ranges = 100 mv, lv, 2v, 4v, 10v
- v. Voltage Accuracy = 0.2% F.S.
Time BasotAccuracy = *3.6 KHZ 7.2 Stem Thrust Calibration Device Fistures 7.3 NBS Certified Load Cell l Load Cell 1 Range of Accuracy = 0 - 50,000 lbs.
Capacity 2 x range of accuracy Load Cell 2 .
Range of Accuracy = 50,000 - 200,000 lbs.
Capacity 2x range of accuracy 1.
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Page No. 5 of 32 Rev. No. 7
.. - - _ - - . - . . - - . = . . -
CPS No. 8451.02 7.4 Thrust Measuring Device (TMD) 4
- (1 Stylus. Travel Speed ( 30ms; full travel).
Accuracy = Linearity .6% ,
= Span 2.6%
7.5 . Torque Switch. Transducer (TST) 7.6 TMD Extensions 7.7 . Voltage Switch Monitoring Circuit 4
7.8 Fluke and Simpson Amp Probe Fluke Y8100 AC or DC Range = 0-20A AC or DC
= 0-200A AC or DC Accuracy = i 2% of Range DC to 200HZ Simpson 154-2 Amp Clamp -
Range = 0-2 rms Amp
= 0-20 rms Amp
= 0-200 rms Amp -
Accuracy- =
- 4% of full range at 60HZ Sensitivity = .1 volt per Amp
( 7.9 Signaling Cable 7.10 Spring Cartridge Cap Adaptors 7.11 Torque Switch Balancing Tool 7.12 Bubble Memory Cassettes 7.13 Data Sheets p
7.14 Emery Cloth 7.15 File
When maintenance is performed on safety /q'uality related '
systems, Quality Control (QC) shall be notified prior to replacement of parts with parts other than those removed during disassembly. This notification ~is to allow for the performance of parts verifications.
C..
Page No. 6 of 32
- Rev. No. 7 1
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CPS No. 8451.02 8.2
{ Equipment Installation NOTE See Appendix C for special-instructions for using 2100 or 2150 MOVATS Systems.
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NOTE Installation of the load cell and performing tests using the load cell are not required for butterfly type valves.
NOTE The sequence of test equipment installation and testing may be varied at the discretion of the test leader. The valve may be cycled electrically or manually prior to testing at the discretion of the test leader. .
8.2.1 Complete Section I of CPS No. 8451.02C001, MOVATS TEST DATA SHEET. Enter the symbol "NA" in any blocks not applicable to portions of this procedure that are not to be performed.
CAUTION Ensure equipment is de-energized prior to installation of
( , any accessories or test equipment.
8.2.2 Remove limit ewitch compartment cover.
8.2.3 (QC Wit) (Initial) Install local control switch to allow valve to be opened or closed electrically at the valve.
Document lifted leads using CPS No. 8801.01F001, WIRE OR
) COMPONENT REMOVAL / JUMPER INSTALLATION FORM.
I 8.2.4 (QC Wit) (Initial) Install jumpers and lift leads at the motor control center and valve operator as needed to defeat and isolate control switch actuation. Document jumper installation using CPS No. '8801.01F001.
l 8.2.5 (QC Wit) (Initial) If the control circuit of the operator l to be tested employs a torque switch and/or motor overload -
! bypass relay, this relay must be defeated by lifting leads at the motor control center or valve operator. Document lifted leads using CPS No. 8801.01F001.
NOTE !
l Refer to the appropriate E02 drawing to determine proper l contact development.
l Page No. 7 of 32 Rev. No. 7
._ . - . - - . . . - - - - . . . - _= - .
- CPS No. 8451.02
( - 8. :2. 6 (Record) . Cycl'e.the valve electrically to the full open
- \ position to determine if valve backseats. Press.the declutch lever down and record the number of. turns left until valve backseats (count only those turns that indicate actual stem movement).. If the valve appears to __
be backseatingr continue the test and perform section 8.6 to determine the amount of thrust. being applied -to -the 4 backseat.
8.2.7 Position the valve either. electrically or manually so that the spring pack is in the lost motion area, its relaxed state.
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8.2.8 Remove the handwheel and declutch lever if required.
L ' NOTE
, The handwheel shaft and the declutch-lever shaft should be cleaned with emery cloth or a file to remove any rust or burrs before removing the spring cartridge cap cover.
! 8.2.9 Check to see if the Spring Cartridge Cap (SCC) adaptor is required.
NOTE
! (
_. For-SMB-3 and SMB-4, an adapter is always required. For.
! \ SMB-000 through SMB-2, if dust cover is attached, remove and proceed to TMD installation. If a dust cover is not attached, the SCC adaptor is required.
NOTE On those units, equipped with handwheel gear reducers, it will be necessary to dismount the gear reducer from the SCC prior to removing the SCC.
- 8.2.10 (Initial) If the SCC has a dust cover, remove all bolts, l
remove the dust cover, then reinstall all bolts with washers if required to retain SCC. Ensure that.the bolts do not bottom out in the: operator and aroceed to 8.3.10.
On SMB-000 and SMB-00 models, remove the spring cartridge cap and inspect the declutch shaft-for the existance of a ]
snap ring and snal ring groove.- Ensure the snap ring is properly set in the groove. If the snag ring groove does not exist, initiate an MWR to replace the declutch shaft.
If the SCC does not have a dust cover, continue. , ,
8.3 MOVATS SCC Installation /TMD Installation 3 (8.3.1 - 8.3.9) 4 to be completed only if required.
8.3.1 If the SCC requires removal to facilitate installation of B (2 the MOVATS SCC Adaptor, remove all but two allen screws in j ( the SCC (SMB 0-4 only).
Page No. 8 of 32 Rev. No. 7
CPS No. 8451.02 8.3.2 Bagk out the remaining screws approximately 1/8 inch while
( holding the declutch shaft in (SMB 0-4 only).
8.3.3 Loosen end cap.
~. ., CAUTION-Declutch lever shaft must be held in position and not allowed to be pulled out when removing the end cap. A loud snap will be~ heard on removal of this end cap which' is the torsion-spring being released.- Do not be alarmed.
8.3.4 Remove the two remaining screws.
8.3.5 Remove the test unit's SCC.
8.3.6 Measure the. depth of the test unit's SCC shoulder.
8.3.7 Adjust the de?th of the MOVATS SCC shoulder so that it is the same as that of the test unit.
8.3.8 Slide the MOVATS SCC on to the housing with the gasket in place.
8.3.9 Replace all SCC bolts. (SMB 0 through 2 require washers behind the bolts).
( 8.3.10 TMD Installation / Calibration Verification 8.3.10.1 Connect TMD directly to.the MOVATS penthouse and energize MOVATS scope.
8.3.10.2 Calibration Verification i 8.3.10.2.1 (Record) Check the TMD displacement using the shallow hole in the TMD cal._ checker, note this value. Check the TMD displacement using the middle hole, subtract this value from~the previous value and record the difference on the data sheet.,
8.3.10.2.2 (Record) Check the TMD displacement using the-deep hole, subtract this value from the first value noted in step 8.3.10.2.1 and record the difference on the <
data sheet.
8.3.10.3- TMD Installation NOTE ,
Ensure spring pack is in the lost motion area (its relaxed state).
(i' Page No. 9 of 32 Rev..No. 7
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'. CPS No. 8451.02
( 8.3.10.3.1- .If require ~d,. measure the distance between the outer
8.5.10.3.2 Install the appropriate TMD extension if' required such
, thaq the TMD stylus is in the approximate center of i its travelv --
. .__ ._ _ . __. _- __..s 8.3.10.3.3 Mount the TMD using one of the existing bolt holes in-the_ SCC and ensure that the TMD stylus is.in the approximate center of the worm gear shaft or spring pack ring.
8.4 Switch Monitoring Device Installation / Load Cell Connection 8.4.1 The MOVATS 2000, 2100, or 2150 switch monitoring device shall be installed under the direction of the MOVATS test !
leader. The switch monitoring device may be installed in any way necessary to obtain the following signatures:
TS-OC, TS-CO, CS-OC, and CS-CO. .The MOVATS TEST leader may grovide a Basic Hookup Guide to assist with the hookup of the applicable switch monitoring device.
8.4.2 Determine the proper load cell, if required for the i expected thrust, see Appendix B and connect cable end.
[ 8.5 Current Measuring Device Installation / Mainframe Connection 8.5.1 Clamp the current measuring device on a motor lead, on AC motors use the T-2 lead.
NOTE The current signature can be taken either at the valve or at the MCC, using either a Fluke or Simpson ammeter.
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8.5.2 Mainframe Connection 8.5.2.1 Connect all cable ends to MOVATS penthouse and-associated accessory equipment.
NOTE l
Each cable end connector is different. This will assist the technicians in equipment connections. Red cable ends connect to the MOVATS penthouse.
CAUTION .,
DO NOT TURN ON MAINFRAME prior-to connecting cable ends for all applicable MOVATS test equipment.
i Page No. 10 of 32 Rev No. 7
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' CPS No. 8451.02 i
8.5.2.2 Plug in power cord to the. nearest 120VAC source. After l
-( ensuring. load cell is connected, move the power switch !
located on'the back of the mainframe to the "ON" position. '
8.5.2.3 Allow the unit at least 60 seconds to reach operating l tempera'ture . . Ensure that the TRIGGER AUTO / NORM switch is In Pha AffTO pcsitiort_ _ . _ . _ _ . . . . _ . _
NOTE See Appendix A for additional mainframe information.
8.6 Determination of Backseating Thrust NOTE This section need not be performed if it was determined in step 8.1.6~that valve did not backseat. -
8.6.1 On MOVATS penthouse, set CYCLE to OPEN, channel A to switches and channel B to TMD. .
8.6.2 On MOVATS mainframe, set channel A to 4 volts full scale and channel B to 10 volts full scale and depress the LIVE button. Set time per point to 1 ms.
8.6.3 (Record) With the valve in'the full close position,
( stroke the valve electrically to the full open position, when the signature is acquired on -the screen, depress the STORE button. Record volts displacement and thrust of backseating signature in Section II.
8.6.4 (Initial) Adjust open limit switch setting as required so
.that valve does not backseat.
.g 8.7 Load Cell (Stem Thrust Calibration Device) Installation 8.7.1 Position the valve manually or electrically so that the bypass switch for the open torque, switch is open.
CAUTION Do not allow the operator to open against the load cell with the open torque switch ~ bypassed. The parallel path will maintain the open starter contactor even though the torque switch trips. Locked rotor current and possible motor-winding damage can occur.-
8.7.2 Remove the upper bearing housing bolts on'e at a time and replace with load cell support rods, tighten nuts against housing cover. Remove valve stem indicating rod if applicable (See Figure 2).
Page No. 11 of 32 Rev. No. 7
CPS No. 8451.02
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8.7.3 If.the valve stem does not rise above the operator when the valve is fully open, install the' appropriate extension rod.
8.7.4 Determine the proper load cell required for the expected thrust ,' see Appendix-By--Connect--load cell-to-load- cell suppoxn_ plate and. install on support rods. (See Figure...
2).
8.7.5 Position the load cell on the support rods at a point where the valve stem or extension rod will strike the load cell prior to valve full open position. Ensure load cell and support plate are level with respect to valve operator. Tighten nuts on support rods.
8.8 Load Cell' Calibration - Target Thrust Acquisition 8.8.1 (QC HOLD) Load Cell Calibration 8.8.1.1 On MOVATS penthouse, set Channel A to LOAD.
8.8.1.2 On MOVATS mainframe, set Channel B SAVE/0N/0FF switch to OFF. Press STORE button, then press LIVE button, this will remove the B trace. Set Channel A -to 4 volts full scale.
8.8.1.3 Turn the DC OFFSET control knob for Channel A to position
( . Channel A trace just above the numerics display. Push NUMERICS RESET switch until mV and mS read zero.
NOTE Once numerics are reset, a drift of i20mV is acceptable due to input voltage fluctuation and cable noise,
,. 8.8.1.4 When mV display is zeroed, push the red CALIBRATE button
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on the front of the MOVATS penthouse and compare mV reading ~on scope to the' load cell calibration number supplied with each load cell. ,
8.8.1.5 If mV reading on scope is not within i 10 mV of the calibration number supplied with the load ~ cell, depress and hold the red CALIBRATE button on the MOVATS penthouse while adjusting the LOAD SPAN screw on the back of the penthouse until the display reads to within i 10 mV of load cell calibration number.
8.8.1.6 On MOVATS mainframe, set Channel B SAFE /0N/0FF switch to -
ON. ;
( 8.8.2 Target Thrust Acquisition (spring pack calibration) - TL -
l CAL N. (:,
Page No. 12 of 32 Rev. No. 7 l _ .
CPS No. 8451.02 8.8.2.1 -(Record) Record as found torque switch settings and NSED )
~ SAFETY RELATED VALVE DATA LIST minimum settings on CPS No.
8451.02C001,Section III..
.. 8.8.2.2 On MOVATS penthouse, set Channel A to. LOAD, Channel B to TMD and' CYCLE.to OPEN.
8.8.2.3 On MOVATS mainframe, set Channel A to the value specified ,
in Table A of Appendix B and Channel B to 10 volts full scale. Set. time per point.to 1 ms and depress the LIVE button. Adjust A and B trace as necessary for TL-CAL.
-8.8.2.4 Position the valve manually or electrically so.that-the bypass switch for-the open torque switch is open.
CAUTION
.Do not allow the operator to open against the load cell with the open torque switch bypassed. The parallel path will maintain the open. starter contactor even though the torque switch trips. Locked rotor current and possible motor winding damage.can occur.
8.8.2.5 Electrically stroke the valve in the'open direction against the load cell monitoring TMD and LOAD CELL output.
When the signal is acquired on the screen depress the '
STORE button. , _
8.8.2.6 Store the LOAD CELL' signature on Block 5 of the first bubble and the TMD signature on Block 5 of the second bubble, see Appendix A for bubble storage and recall.
8.8.2.7 (Record) In Section V of CPS No. 8451.020001, record bubble numbers for signatures stored in step 8.8.2.6.
8.8.2.8 Determination of Preload:
8.8.2.8.1 Press the AUTO CENTER SELECT switch down as required to select the TMD trace. ,
8.8.2.8.2 Move the vertical cursor along the lower line of the l trace, expand vertically and horizontally, and l
determine the last data point before spring pack -
displacement.
8.8.2.8.3 Depress NUMERICS RESET until mS and mV read zero.
Press the AUTO CENTER switch downward to. select'the L 8.8.2.8.4 L LOAD CELL signature.
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Page No. 13 of'32
- Rev. No. 7
CPS No. 8451.02 8.8.2.8.5 If mS display does not read zero,-use the vertical
(' .
cursor to get back to zero mS. Depress NUMERICS RESET until mS and mV read zero.
(Record) Move the vertical cursor back in time to the 8.8.2.8.6
-low'er portion of the LOAD CELL signaturer ~ ~ Expand
_ _ - - - - vertically.,_.then find the. vertical _ center- Multiply the. volts displacement by 10,000 if the 50K load cell is~used or 100,000 if the 200K load cellLis used.
. Record Preload on CPS No. 8451.020001,Section II.
i NOTE If preload is zero, Preload is less than running load.
Before proceeding with the following steps, ensure torque switch is properly mounted.
8.8.2.9 Calculating K-Factor:
8.8.2.9.1 ' Position cursor on the lower portion of the TMD trace.
Expand vertically and find the vertical center.
Depress NUMERICS RESET until mS and mV read zero.
NOTE To obtain accurate K-Factor results, selected points should not be on spikes of TMD curve.
{
8.8.2.9.2 Move vertical cursor up the TMD trace to a point equal to approximately one quarter of spring pack displacement. Note voltage value and reset numerics.
8.8.2.9.3 Press the AUTO CENTER switch downward to select the LOAD CELL signature. Ensure mS read zero, if not use vertical cursor to get back to zero. Depress NUMERICS RESET until mS and mV read zero.
l 8.8.2.9.4 Move the vertical cursor back in time to a point i
' before load cell displacement,and find the vertical center. Note mV displacement and multiply by 10,000 for 50K load cell cr 100,000 for the 200k load cell.
NOTE Frel'ad o
i Load Cell Disalacement - Displacement l
l K* - Factor (lbs./ volt) = TM) Displacement 8.8.2.9.5 Repeat steps 8.8.2.9.1 through 8.8.2.9.4 at approximately one-half and three-quarters of total spring pack displacement.
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C Page No. 14 of 32 Rev. No. 7
'. CPS No. 8451.02 8.8.2.9.6 . Average'the three values obtained above.
(. 8.8.2.9.7 To check the linearity of the K-factor, select a random TMD displacement, multiply it by the K-factor then add the preload. Note this calculated value.
Mov'e the cursor to the corresponding point in time on the load cell. Reset numerics to 0 and measure back. - _ . .
to Load cell vertical center. Multiply millivolt displacement by 10,000 if 50K load cell is used or 100,000 if 200K load cell is used. Each calculated value must be within 10% of actual load cell value to be considered linear.
8.8.2.9.8 (Record) Record spring pack. constant (K*-Factor) on CPS No. 8451.020001 section II.
NOTE Before proceeding with the following steps, ensure torque switch is properly mounted. .
8.8.3 Determination of Opening and Closing Thrust 8.8.3.1 (Record) Record design thrust value-provided by NSED in-
.section III of CPS No. 8451.02C001.
8.8.3.2. (Record) Record target thrust value in section III of CPS
. ., (
. No. 8451.02C001. Target thrust = design thrust + 10% of design thrust.
8.8.3.2.1 (Record) Record manufacturers maximum target thrust value in section III of CPS No. 8451.020001. Maximum target thrust = design thrust + 20% design thrust.
'8.8.3.2.2 (Record) Record maximum allowed thrust value provided by NSED in section III of CPS No. 8451.02C001, 8.8.3.3- On MOVATS penthouse, set Channel A to SWITCHES, Channel B to IMD, and Cycle to CLOSE. ,
! 8.8.3.4 On MOVATS mainframe, set Channel A to 4 volts full scale, Channel B to 10 volts full scale and press the LIVE l
! button.
8.8.3.5 Stroke the valve electrically in the CLOSE direction monitoring TMD and SWITCH output until the valve torques closed. When the signal is acquired on the screen depress-i the STORE button. :
l l 8.8.3.6 Calculate spring pack displacement at torque switch trip as follows:
l l
Page No. 15 of 32 Rev. No. 7
. CPS No. 8451.02 I
8.8.3.6.1 . Push AUTO CENTER' select switch downward as required to
-( select the control switch signature.
8.8.3.6.2 : Move cursor to the last data point before torque swi,tch trips, reset numerics.
_ Rn1 A 4 Pii nk AUTObENTER_se_ lect __swi ech down-en aal.e_ct TMD signature. If mS do not read zero on display, use vertical cursor to get back to zero then reset numerics.
8.8.3.6.4 (Record) Move cursor back in time along TMD curve, expand vertically and find the vertical center.
Record VOLTS displacement in section III of CPS No.
8451.020001.
8.8.3.7 Depress the LIVE button on MOVATS mainframe and. set the CYCLE switch on MOVATS penthouse.to OPEN.
8.8.3.8 . Stroke the valve electrically in the OPEN direction against the load cell monitoring TMD and SWITCH output until the valve torques out. When the signal is acquired on the screen, press the STORE button.
8.8.3.9 Calculate the volts spring pack. displacement at torque switch trip for the open cycle in the same manner as done 4 for close.
( 8.8.3.10
! (Record) Calculate Actual Thrust as follows: TMD L displacement X K* - Factor + Preload, record in section III of CPS No. 8451.02C001.
8.8.3.11 If thrust values are between the min. and max values i in SAFETY AND NON-SAFETY RELATED MOV DATA LIST (NSED
! DATA LIST), record as found values in section 8.8.3.15 l and proceed to section 8.9.
CAUTION Do not change close torque switch setting from as found or perform torque switch balancing unless close thrust is below target th. rust on LLRT/ILRT valves.
~
Open torque switch setting should be set to the MIN.
value in the NSED DATA LIST.
8.8.3.12 Reset torque switch setting as required to achieve desired target thrust values. If the torque limiting plate. prohibits raising the torque switch to a -
sufficient value to achieve the desir'ed thrust OR, the As-Left torque switch setting exceeds the maximum setting per the NSED MOV Data List, specific NSED approval shall be obtained prior to. changing / filing the limiter plate or leaving the torque switch above the maximum setting. Repeat steps 8.8.3.6 through 8.8.3.9.
Page No. 16 of 32 Rev. No, i
- ,-n - . , . _ . _ , - - - -
~
, CPS No. 8451.02 5
. NOTE Special testing may be required by NSED ,to insure the-valve will meet its operability requirements and 3 j
_ . _ . _ _ qualification at degraded voltage, levels. 1 l .
8.8. 3.13 :._ _ If . target _thrus t_ values _can .not_be_achieyed by. .
changing torque. switch settings, perform section' 8.8.3.14, Torque Switch Balancing, if applicable.
8.8.3.14- Torque-Switch Balancing NOTE Check the installed torque switch to determine if it has balancing provisions. All SHB-000 and SMB-00 that-
.do not employ a rack and pinion actuated torque switch f- do not have provisions for balancing.- All other size operators have balancing capabilities and should be balanced before target thrust values are set.
8.8.3.14.1 Adjust the torque switch to a setting of 1.0 kn both-
, the open and closed directions. -If this setting is not sufficient to unseat the valve, a higher setting may be used.as directed by. Technical Staff Engineer or the MOVATS Tech Lead, as long as both settings are the
- same. -
8.8.3.14.2 On MOVATS penthouse, set Channel A to SWITCHES, Channel B to TMD, and Cycle to OPEN.
4 8.8.3.14.'3 On MOVATS mainframe, set Channel A to 4 volts full scale, Channel B to 10 volts full scale, set time per point to 1 mS and depress the LIVE button. ,
, 8.8.3.14.4 Electrically stroke the valve in the open direction L against the load cell monitoring TMD and Switches output. When the signs:ure is acquired on the screen, depress the STORE button. ,
8.8.3.14.5 Press the AUTO CENTER switch downward as required ~to select the upper trace, switches.
8.8.3.14.6. Move the vertical cursor along the upper line of trace, expand vertically, and determine the last data :
point before the torque switch trips.
l 8.8.3.14.7 Depress NUMERICS RESET until mS and m,V read zero. -
8.8.3.14.8 Press the AUTO CENTER switch downward to select the lower trace, TMD. ,
f.D 8.8.3.14.9 If mS does not read zero, use vertical cursor to get
( back to zero mS. Depress NUMERICS RESET until mS and mV zero. ,
Page No. 17 of 32 Rev. No. 7
~
, CPS No. 8451.02 8.8.3.14.10. Move vertical cursor to the left to the lower portion C of the TMD curve. Expand vertically, then find the vertical center. Note mV reading (spring pack displacement).
- . 8.8c3.14.ll on 'the MOVATS penthouse, set Channel A to switches, Chann e l-B-to-TMD ,--an d-cyc-l e--t o- c lo s e w -Depress-LIVE - --
button.
8.8.3.14.11.1 Repeat section 8.8.3.14.3 8.8.3.14.12 Electrically stroke the valve in the CLOSE direction monitoring TMD and Switch output until valve torques closed. When the signal is acquired on the screen, depress the STORE button.
8.8.3.14.13 Determine spring pack displacement at torque switch trip in the same manner as open cycle, steps 8.8.3.14.5fthrough 8.8.3.14.10.
'8.8.3.14.14 Compare the voltage difference between the open and close cycles. A voltage difference greater than 100mV shall be considered out of balance and should be adjusted. If the voltage difference is less than 100mV proceed to step 8.8.3.14.20.
8.8.3.14.15 Torque switch balance adjustment.
8.8.3.14.16 Loosen the two hex nuts on the balancing screws using the special balancing adjustment wrench or suitable tool.
8.8.3.14.17 For torque - switches with top mounted adjusting screws, to increase the setting turn the set screw out corresponding to the setting that needs to be increased. Turn the adjacent set screw in to keep adjusting arm tight.
8.8.3.14.18 For torque switches with bottom mounted adjusting i screws, to increase the setting turn the set screw out corresponding to the setting that needs to be decreased. Turn the adjacent set screw in to keep adjusting arm tight. '
8.8.3.14.19 Re-tighten hex nuts on balancing screws and retest torque switch.
8.8.3.14.20 Torque switch is considered balanced yhen the -
difference in mV displacement is less than 100 mV between the open and closed directions. Repeat applicable section of 8.8.3 to set torque switch to achieve target thrust.
Page No. 18 of 32 Rev. No. 7
. . . -- - . . . - . . . - . _ ~ . - - . .
". CPS No. 8451.02
. ? .
l
.,. 8.8.3.15 . (Record) ' Record final "as left" torque switch
( settings, TMD displacement and thrust values on. CPS No. 8451.02C001 section III. -
NOTE
_ . - . _ _ _ . . . _ ._If__ target _ thrust._ values could not.be met _by changing settings or balancing the torque switch, consult Technical Staff Engineering or Supervision.
, 8.9 Cycle Time and Limit Switch Operation, and Local Position
) Indicator Operation i
NOTE If desired the load cell and load cell plate may be removed at this time.
CAUTION Do not disconnect load cell cable connector. -
8.9.1 Setting Rotors Visually monitor and note the direction the limit switch
, intermittent gear is turning when the valve is stroked g open and closed. If rotor adjustment is required, first
\ screw in the limit switch set screw to declutch limit gear star. To increase the time of the limit switch trip, turn the intermittent gear in the opposite direction relative to the direction noted in the stroke. To decrease the time of the limit switch trip, turn the1 intermittent gear the same direction relative to the direction noted in the i stroke.
8.9.1.1 (Record) Record as.found motor overload bypass time.
l 8.9.1.2 (QC WIT) (Initial) (Record) Refer to the apprcpriate E02 drawing to determine proper limit switch operation.
Ensure that the contacts associated with the RED l- indicating light and the motor overload by pass, if I
applicable , open less than (1) second, but greater than (200 milli) seconds, prior to torque switch trip. Adjust l
rotors as necessary in accordance with CPS No. 8451.01,.
Motor Operated Valve, Generic Procedure For. Record these l . time differences in Section IV of CPS No. 8451.02C001.
l 8.9.1.3 (Record) Record as found bypass time in Section IV of CPS-l No. 8451C001. -
i e
C:
l Page No. 19 of 32 l-l Rev. No. 7
CPS No. 8451.02 8.9.1.4 (QC. WIT)~ (Rec ^ord) Refer to appropriate E02 drawing to
.(- determine proper closed limit switch ~ operation. Ensure that the contacts associated with the green indicating light open.just prior to valve full open position and that the' contacts associated with the open torque switch bypass are' set to open at no less than twenty (20) but no more than thirty (30) percent of the time of stroke between the unseating of the valve and~the control switch trip.
j Adjust rotors as necessary per CPS No. 8451.01 and record 1
bypass time AS LEFT in section IV of CPS No. 8451.02C001 NOTE The' closed to open torque switch bypass shall-be set as described above unless otherwise directed by_ Technical Staff Engineering or NSED. Any deviation from this setting shall be documented and stated in detail in the comments section.of both the MWR and CPS No. 8451.02C001.
8.9.1.5- On butterfly type valves, using manual operation to determine if the valve has seated properly; adjust the close limit switch and mechanical stop.if necessary.
8.9.1.6 On butterfly type valves, adjust the open limit and mechanical stop as necessary so that the disc will not travel past 90 . The pointer should be in the center of
- ( the open indicator plate.
l' 8.9.2 Open to Close signature acquisition I
8.9.2.1 On MOVATS penthouse set Channel A to SWITCHES, Channel B to TMD, and Cycle to CLOSE.
8.9.2.2 On MOVATS mainframe set Channel A to 4 volts full scale,
Channel B to 10 volts full scale, and depress the LIVE button, f
8.9.2.3- Set time per point to a setting adequate to obtain entire open to close signature.
l 8.9.2.4 With the valve in the FULL OPEN position, electrically
! stroke the valve in the CLOSE direction monitoring TMD and #
switch output while observing limir switch operation.
i- When the entire signature is acquired on the screen depress the STORE button.
8.9.3 (Record) Store TMD and switch signatures.on proper blocks' l
of storage bubble and record the storage data in section l
i IV of CPS No. 8451.02C001.
8.9.4 Closed to Open Signature Acquisition l
j Page No. 20 of 32 l
Rev. No. 7
[.
CPS No. 8451.02 8.9.4.1 OnjMOVATS penthouse, set CYCLE to OPEN.
. k, 8.9.4.2 On MOVATS mainframe, depress the LIVE button.
8.9.4.3 (Initial) Electrically stroke the valve in the open direct-ion-monitoring TMD and switch output while observing-
~ ~ ~ ~ ~ limit switch operation. When the entire signature is acqdlfed on the~ screen, depress the STORE ~ button.
8.9.5 (Record) Store TMD and Switch signatures on'the proper blocks of storage bubble and record the storage data in section V of CPS No. 8451.02C001.
NOTE Current signature may be obtained at the valve or at the motor control center. If signature is obtained at motor control center, switch signature may be disregarded.
. NOTE Cycle time shall be considered from circuit energization to control switch trip.
~
8.10 Motor Current Signature Acquisition NOTE Record d'ata on CPS No. 8451.02C002, MOVATS CURRENT TEST DATA SHEET, if this is the only section to be performed.
8.10.1 For testing AC motor operators using the Simpson Ammeter, proceed to step 8.10.3.
8.10.2 For testing AC or DC motor operators using the Fluke Ammeter, the following steps shall be performed.
NOTE Although the Fluke Ammeter may be used on both AC and DC i motors, theLpreferred ammeter for use on AC motors is the Simpson ammeter due to the extensive set-up requirements -
for the Fluke Ammeter that are not required for the Simpson.
8.10.2.l' AC/DC switch to DC on MOVATS penthouse.
8.10.2.2 On MOVATS penthouse, set Channel B to: CURRENT.
8.10.2.3 On MOVATS mainframe, set Channel B(+) BNC switch to GND and AUTOCENTER switch to 0FF.
Page No. 21 of 32 Rev. No. 7
L- -
CPS No. 8451.02 8.10.2.4 , Using the-Horizontal cursor, find the zero mV point.
{. 8.10.2.5 Adjust the B trace using the. Channel B DC OFFSET .
control knob to align the B trace with the horizontal cursor bar at the zero mV point.
8.10.2.6 SetChanne$B(+) BNC switch to DC.
8.10.2.7 Turn fluke on and check batteries. Clamp the Fluke probe on a de-energized motor lead.
8.10.2.8 De-magnetize head.
8.10.2.9 Zero the output of the Fluke with thumbwheel.
8.10.2.10 Turn the Auto Center switch to ON.
8.10.2.11 Using the Channel B DC OFFSET control knob, position the Channel B trace at a point just above the lower numerics display.
NOTE When om'nitoring current on the DC motor, connect. fluke-AMP probe between series field / shunt field and ground side of DC system with positive side of AMP probe on
- ' motor side.
~~ The current in both the shunt field and'
""( the series field must be monitored for total current.
This current monitoring only applies to compound wound DC motor. .All others will have to be addressed on an individual basis.
NOTE It will be necessary to turn the Fluke off and then back on between strokes of the valve to ensure the removal of any residual flux in the magnetic core of.
the Fluke.
8.10.3 On the MOVATS penthouse, set ChanHel a to SWITCHES, Channel B to CURRENT, and CYCLE to CLOSE.
8.10.4 On the MOVATS mainframe, set Channel A to 4 volts full scale, Channel B full scale volts in accordance with Table B in Appendix B, time per point shall be the same as.that used for section 8.9. Depress the LIVE button.
NOTE -
OPEN to CLOSE and CLOSE to OPEN signatures for the purpose.
of stroke time acquisition should be performed in order and in succession with no adjustments or valve strokes in between. ,
(7 Page No. 22 of 32 Rev. No. 7
_ _ , . . . = - _._ ___._. _ _. .. __ __ __ .__
CPS No. 8451.02
- '. I L i 8.10.'5 -(Record)- With the valve in the FULL.0 PEN position..st'roke i
('
O ths valve electrically in the CLOSE direction, monitoring switches and MOTOR CURRENT. When the entire signature is.
- acquired on the screen, depress the STORE button. !
l Determine the OPEN to CLOSE cycle time and record in - -
section IV of., CPS No. 8451.02C001.
8.10.6 (Record) Store the current and switch signatures on the ,
proper blocks of a storage bubble and record the storage !
! data on CPS No. 8451.020001,Section V, or CPS No. ,
8451~.02C002.
l 8.10.7 On the MOVATS penthouse, set CYCLE to OPEN and depress the LIVE button on the mainframe. .
- 8.10.8 (Record) With the valve in the FULL CLOSE position,
- stroke the valve electrically in'the OPEN direction
?-
. monitoring switches and MOTOR CURRENT._ When the entire '
signature is acquired on the screen, depress the store t button. Determine.the CLOSE to OPEN cycle time and record in section IV of CPS No. 8451.02C001. . ;
i
! 8.10.9 (Record) Store the Current and Switch signatures on the i .. proper blocks of a -storage bubble and record the storage L'
data on CPS No. 8451.02C001,Section V, cn CPS No.
8451.02C002, i 8.11 Equipment Removal '
3
[
8.11.1- De-energize valve operator and turn off MOVATS mainframe.
l- 8.11.2 Disconnect ~all MOVATS control cable connections.- ,
- 8.11.3 (Initial) Remove the TMD, switch monitoring device, ammeter and load cell.
8.11.4 Remove'the load cell support rods one at a time and i replace bolts taken out previously.-
CAUTION
+
j Declutch lever shaft must be held in position and not l allowed to be pulled out when removing the end cap. Later .
models have the declutch lever shaft held in place by a l- snap ring located behind the declutch link.
l NOTE e
L Before replacing end cap, align torsion spring which holds l -declutch lever in its normal position. Replace end cap l with gasket, but do not bolt up tight. Allow 3/8 inch ,
space between end cap and housing and replace declutch l lever. Depress declutch lever in manual operation and while holding down declutch lever, secure end cap.
q{, }
l Page No. 23 of 32
! Rev. No. 7 4
_ _ . _ _ _ _ . _ . _ . , , . _ . _ 4-.-.____.__.___. -.._,.-,___.__2.,__,.______.,.__.____,
, , . CPS No. 8451.02 8.11.5 Remove MOVATS spring cartridge cap adapter if used 8.11.6 (QC Wit) (Initial) Install spring cartridge cap cover and-gasket, and install declutch lever and handwheel.
8.11.7 (QC HOLD). (Initial) 'Using the local control switch (dead
_ man _ switch),_ stroke.the_ valve two_ complete _ cycles _to_ check for proper operation. Communicate with the control room while cycling valve to ensure valve position indicating lights function-properly. This step may be performed using normal control circuit operation if desired.
8.11.8 (QC Wit) (Initial) Remove local test switch.and reconnect any leads lifted Document removal of switch and lead reconnection using CPS No. 8801.01F001 filled out when switch was reinstalled.
8.11.9 (QC Wit) (Initial) Remove jumpers installed on open and close circuits at the motor control center, document removal on CPS No. 8801.01F001 filled out when jumpers were installed.
8.11.10 (QC Wit) (Initial) Reconnect motor overload / torque switch.-
bypass relay if applicable.. Document reconnection using the CPS No. 8801.01F001 filled out when leads were lifted.
8.11.11- (Initial) Perform CPS No. 9381.01, MOV THERMAL OVERLOAD
(' - DEVICE VERIFICATION, and attach a copy of CPS No.
- 9381.010002, MOV THERMAL OVERLOAD POST MAINTENANCE-VERIFICATION CHECKLIST to this MWR package.
8.11.12 (QC Hold) (Initial) Install limit switch compartment gasket and cover. Gasket integrity per CPS 8451.01 NOTE Prior to reinstalling the limit switch compartment cover on an SMB-000, (small cover), check flashing on inside edge of cover to ensure there are no sharp edges that could damage wires or components. File any sharp edges smooth and ensure filings are removed.from the cover prior to reinstallation.
8.12 (Initial) Clear any safety tags and ensure that the control room overload bypass relay test switch is in the
, normal position unless otherwise directed by the Control Room Operator.
! 8.13 Any deficiencies found as a result of performing the steps in this procedure, other than limit switch of torque switch adjustment, shall be listed in the comments section of the maintenance work request and a new maintenance work
~
request generated to correct these deficiencies.- .
! 9.0 ACCEPTANCE CRITERIA I
Page No. 24 of 32 Rev. No. 7 i-
CPS No. 8451.02 9.1 (Initial) AS<LEFT thrust values are within the' limits
(
spicified in the NSED DATA LIST.
NOTE A copy'of.the, applicable data sheets and.,the data memory bubbles shall be transferred to'the Technical _ Department. <
CAUTION Ensure the memory bubble's protective shutter is-in the CLOSE position, and the bubble's identification number is
- legible. Take care in transporting the bubble to. ensure no static charges or physical contact occurs to the bubbles pins.
Technical Review e
9.2 The Technical Staff Representative shall review the test results and either approve the results'or recommend corrective action. A permanent record of the test results shall be maintained by the Technical Department, to be used for reference purposes. A signature by the Technical Staff Representative indicates that the data has been properly transferred and reviewed for possible degradation of equipment, including stem, spring pack, valve motor,
, valve seat, backseat, etc.
( 9.3 (Initial) Valve was tested for backseating (8.2.6) 9.4 (Initial) Closed torque switch setting was not changed.
9.5 (Initial) Time between the motor overload bypass if
, applicable, and red indicating light limit switch contacts open less than (1) second but greater -than' (200 milli) seconds prior to torque switch-trip.
10.0 FINAL CONDITIONS .
10.1 The valve has been tagged to identify that the valve has been adjusted, restricting any further unauthorized adj ustment. -
10.2 The valve motor operator has been tested and adjusted to ensure proper operation.
11.0 REFERENCES
11.1 MOVATS Operating Manual
(
Page No. 25 of 32 Rev. No. 7
CPS No. 8451.02
,. 11.2 Valye Manufacturer's Thrust Specifications 11.3 CPS No. 1029.01, PREPARATION AND ROUTING OF MAINTENANCE WORK REQUESTS
,--- 11.4 CES. No, '1905,103-RADIATIOF MORE PEPMI-T-(-RWP) -
11.5 CPS No. 1501.02, CONDUCT OF MAINTENANCE 11.6 CPS No. 1029.01F001, MAINTENANCE WORK REQUEST 11.7 CPS No. 1905.10F001, CLINTON POWER STATION RADIATION WORK -
PERMIT 11.8 CPS No. 8801.01F001, WIRE OR. COMPONENT REMOVAL / JUMPER INSTALLATION FORM
< 11.9 CPS No. 8451.01, MOTOR OPERATED VALVES, GENERI
C. PROCEDURE
FOR 11.10 CPS No. 1014.01, SAFETY TAGGING PROCEDURE .
11.11 CPS. No. 9381.01, MOV THERMAL OVERLOAD DEVICE VERIFICATION 11.12' NSED SAFETY RELATED MOV DATA LIST 11.13 NSED NON-SAFETY RELATED MOV DATA LIST 12.0 APPENDICES A. GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME B. THRUST AND CURRENT TABLES C. SPECIAL INSTRUCTIONS FOR MOVATS 2100 and 2150 SYSTEMS 13.0 DOCUMENTS ,
A. CPS No. 8451.02C001, MOVATS TEST DATA SHEET B. CPS No. 8451.02C002, MOVATS CURRENT TEST DATA SHEET -
I Page No. 26 of 32 Rev. No. 7
, l CPS No. 8451.02 .,
(
, FIGURE 1 LOAD CELL PLATE ,
l 9 g
LOAD CELL
.-- h *k TO MOVATS
. . PENTHOUSE N ~.~? W.7, 1 hi1, e -
I .
_Il .7 .d i ! !% /* l 1 ) i : i b 5 ,,
^ ^ ~ ^ *
- s w d @ N .. . A c y '
W.r. -
pr1 .
(. g '.
. d.. y. .
w . N .. ' 3
- 'O
.. y .
lf 9p , k . ,,
i
+ ~
. e .
e y
- AMP PROBE L yf {* ,' ei
,g 2 SIMPSON ,
I" MOTOR ' I s ,u
~
s' -
- 3 LEAD 8 TMD ~} -
/-
2Nw; .
8 ,~
- .o ' - .
MOVATS k ,4 S -
'VOLTACE .' PENTHOUS l w -
_ *h,. 2
(,, , ' SWITCH SENSING <
fi y ,
, DEVICE 7 ,
1 f'
) ,8
}6- . .
1
[4,.
~
\ (, / 7- i.3 i h > l 4 p.
g......... .
4/. 1../... ..
4e_ .
\
V / .. . No.
Rev. No.
2,oo2 7
L-- _ - - _ _ . . .__ ___
.. l
, CPS No. 8451.02
(. ~
\. , FIGURE 2 .
STEM THRUST CALIBRATION DEVICE ~ !
= - . - - ____.- __
I .
I 5
I (N )
N % LOAD CELL hI y)
SUPPORT PLATE 1
+
7
+ r Z i I I 5% .NBS CERTIFIED EXTENSION i ( *l + LOAD CELL ROD i I
-( t l l I-g 5-h 3-.
h\ SUPPORT - - -
l l i RODS z -
l
=
v l
. = =
1 T
! I E l l i '
e.~
+
UPPER THRUST _I BEARING HOUS n Il l l fOl i I I I t
il l ' '
l l
/ u 1 t L3
_A >3l -
VALVE STEM ,
l l
l 1
l Page No. 28 of 32 l
Rev. No. 7
_m
~ '
CPS No. 8451.02 !
' . , APPENDIX A GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME
~ ~ '
- 1. The foll'owing information will app'ly to the acquisition of data using the MOVATS 2000 Mainframe.
- 2. The following controls are laid out from right to left on the mainframe front panel.
3.- Trigger control must be in auto mode, the auto button must be in.
- 4. Time per point may be set on 1 ms, but will' be adjusted depending on data being acquired.
- 5. Channel A & Channel B Controls
- a. Channel mode switch: ON
- b. Volts full scale switch: WILL BE ADJUSTED depending on signature and conditions.
- c. Input BNC switches: (-)GND (+)DC
- f. .m . m ~--~- ---
( NOTE Ensure that the load cell or switch signature is always in the upper half of the screen and the TMD or current signature is always in the lower half.
- 6. Expansion Controls
- a. Vertical expansion switch: OFF
- b. Horizontal expansion switch: OFF
- c. Auto center switch: ON
- d. Display switch: ROLL ,
CAUTION The MOVATS 2000 Mainframe must be de-ener gized prior connecting and disconnecting load cell cable. .
- 7. Connect cable input leadstocorrespondindterminalson back of MOVATS penthouse. Preliminary scope adjustments are complete.
. )
Page No. 29 of 32 ,
i l Rev. No. 7
r .
I- ' '
CPS No. 8451.02 ,
APPENDIX A GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME -
- 8. To store'a set.of signatures depress the red " STORE" bu.tton_hefora cheyl anva tha ceraan-
_ CAUTION Ensure MOVATS 2000 Mainframe is energized before inserting bubble memory module.
- 9. Plug the memory module into the back of the test unit (after moving the " record" switch on the bubble in the direction of the arrow.) .
- 10. Depress the "index" button until the appropriate block i appears at the top of the screen.
- 11. Press the " auto center" switch to the " select" position to choose the signature you wish stored on this bubble block.
Note the " channel identifier" at the middle bottom of the-screen. -
- 12. Press the " write" buttons on the Nicolet Unit (under the screen" and on the Input Unit simultaneously.
- 13. Press the " auto center" switch downward to select other channel.
- 14. Press the "index" button the change " blocks" or insert another bubble and "Index" to the appropriate block.
1 C ,
Page No. 30 of 32 Rev. No. 7
. CPS No. 8451.02
. APPENDIX B k< -
THRUST AND CURRENT TABLES ;
Maximum. thrust should'not exceed these values:
SMB - 000 8,000 lbs.
SMB - 00 14,000-lbs.
SMB - 0 24,000 lbs.
SMB - 1 45,000 lbs.
SMB - 2 70,000 lbs.
SMB - 3 140,000 lbs.
SMB - 4 ,
250,000 lbs.
TABLE A VOLTS FULL LOAD CELL EXPECTED THRUST SCALE SETTING 50K 0 - 25,000f 4 50K 25,000 - 50,000f 10 200K 50,000 - 200,000f 4 TABLE B~.
AC. VALVE FLA RATED _ AMPS SIMPSON RANGE FULL VOLTS SCALE Less than 1 amp 20 .4V Less than 4 amp 20 - IV Less than 8 amp 200 2V Less than 16 amp 200 4V
- More than 16 amp 200 10V DC VALVE FLA RATED AMPS FLUKE RANGE . FULL VOLTS SCALE Less than 1 amp 20A .4V Less than 4 amp 20A 1V Less than 8 amp 200A 2V Less than 16 amp 200A 4V More than 16 amp 200A 10V-Page No. 31 of 32 Rev. No. 7
_ _ . ... . . _ _ _ . _ .__.___m._- _ . - .. - _.._._ _..
,. .' CPS No. 8451.02
[ -
APPENDIX C Special Instructions for MOVATS 2100 and 2150 SYSTEMS The MOVATS 2100 SYSTEM lias the 'same basic control switches and '
requires The same cauYilins as thTMOVATS 70'OTSYSTEM.
The 2100 SYSTEM does not require a scope zeroing process but may require a load span adjustment. On the MOVATS penthouse, set the load cell button in or out depending on which load cell is used (50k or 200k).
The MOVATS 2150 SYSTEM has the same basic control switches'and requires the same cautions as the MOVATS 2000 and 2100 SYSTEMS.
The MOVATS 2150 SYSTEM has the capability to interchange TMDs with another 2150 SYSTEM.
The Load cell (50k or 20 k) may be interchanged between the 2000 SYSTEM, 2100 SYSTEM , and 2150 SYSTEM; however, mating a load cell with one system will reduce the amount of-load cell span adj us tments .
The MOVATS 2150 SYSTEM has an additional piece of equipment ,
Torque Switch Transducer, for measuring s7 ring pack displacement.
This Torque Switch Transducer is only'to'ae used with the MOVATS
( 2150 SYSTEM.
l CE .
l Page No. 32 of 32 .
Rev No. 7 l
,, CLASS CODE: SNQN1 -
ATTACHMENT B
/ CPS No. 8451.02C001 f f(Rev. 6) .s
,.m ,J ;
(
-:- L\*
,%'s;-
) .
-Document
Title:
MOVATS TEST DATA SHEET X Revision Approval Cancellation
'hhM- 4'1 ORIGINATOR.................. J. d'Entremont v
~
GROUP SUPERVISOR............ 79 74
(- /
DEPARTMENT HEAD............. [d/h+4 #1 t INDEPENDENT REVIEWER........ le- N V
C'0MPLIANCE.................. . w' QUALITY ASSURANCE........... / , . As dd I" 7-#'
l FACILITY REVIEW GROUP....... )M M / ..
8i-M -
MANAGER - CLINTON ^
POWER STATION .............. ,
V 'j
~ J
CLASS CODE: SNQN1 MWR No.
i CPS No. 8451.02C001 (Rev. 6)
EIN MOVATS TEST DATA SHEET Prerequisite Verification INITIALS /DATE QC ONLY 5.1 MWR, CPS No. 1029.01F001 issued 5.2 RWP f 5.3 Shift / Assistant Shift Supervisor's Permission to start
< Initials Date Time 5.5 Measuring and Test Equipment in Calibration QC. WITNESS
/
M&TE EIN Cal.Due Date M&TE EIN Cal Due'Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date .
M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Ca1 Due Date l ,
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M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date l
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. CLASS CODE: SNQN1 MWR No.
. CPS No. 8451.02C001 l -(Rev._6) EIN
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h PROCEDURE SECTION I Record Valve Information *
.. .~..Ser _No:.. - -- - ._ . Safety Related Yes, .No .
Type / Manufacturer: Initial Position of Valve: Open, Close Size:
Final Position Valve Body of Valve: Open, Close Orientation:
4 LLRT/ILRT Yes, No Anti-Rotation Device' Yes, No Record Torque Switch Information Valve Location Open Torque .
Switch Setting: Building: _
Close Torque Elevation:
Switch Setting:
Area / Coordinates: +
Limiter Plate Size:
( Proper Limiter Plate: Yes, No Torque Switch Balancing Capability: Yes, No Color of Torque Switch l
. Cam striker pin material i
l Record Operator Information Record Motor Information Type: Volts:
Size: Rated Amps:
Serial No.: Speed:
Order No.: Horsepower:
Stem. Orientation: AC or DC: -
Orientation: Top, . Side, Bot Page 2 of 8
. CLASS CODE: SNQN1 MWR No.
-CPS No. 8451.020001
'. (Rev. 6) EIN SECTION I (cont'd)
Control Circuit Volts:
AC or DC Control Circuit: Actual Total Voltage at Breaker Open..ContJpli _..__ Lim; TOR volts. __
Closed Control: Lim, TOR Breaker:
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CLASS CODE: SNQN1 } Gal No.
. CPS No. 8451.02C001 (Rev. 6) EIN-
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( SECTION II .
SPRING PACK CALIBRATION INITIALS /DATE-
- .._QC ONLY 8.1 QC - Verify Parts. QC 4
8.2.3 Local control switch installed. /
QC - verify wire / component removal. QC 8.2.4 Jumpers installed to defeat. control switch operation. /
. QC - verify wire component removal. QC 8.2.5 QC - verify wire / component removal. QC 8.2.6 . Ntmtber of turns left to backseat valve .
8.2.10 Inspected declutch shaft for existance of snap ring and snap ring groove. Snap Ring is-in
(- groove..
8.3.10.2.1 Difference in mV between shallow and middle
-hole mV.
8.3.10.2.2 Difference in mV between shallow and deep _
hole mV. ,
8.6.3 Backseating-displacement. volts.
Backseating thrust lbs.
8.6.4 Open limit switches adjusted to' prevent backseating.
C 8.8.2.8.6 Preload lbs.
8.8.2.9.8 Spring Pack Constant-(K* - Factor) lbs/v 8.8.1 QC - verify load cell calibration is performed -
IAW procedure steps 8.8.1.1 thru 8.8.1.6. QC Page 4 of 8
CLASS CODE: SNQN1 MWR No.
CPS No. 8451.020001
,' '(Rsv. 6) EIN
. SECTION III TARGET THRUST ACQUISITION Open _ _ Close 8.8.2.1 AS FOUND Torciue Switch Settings ..
8.8.3.1 Design Thrust Value (1bs) 8.8.3.2 Target Thrust Value (lbs) 8.8.3.2.1 Manufacturers Maximum Target Thrust Value (lbs) 8.8.3.2.2 Maximum Allowed Thrust Value (1bs) 8.8.3.6.4 Maximum Allowed Thrust Value.(1bs) 8.8.3.10 AS FOUND Seating Thrust at TST (lbs) 8.8.3.15 AS LEFT Torque Switch Setsings 8.8.3.15 AS LEFT Seating TMD displacement at .
TST (Volts)
,,. _ _8_.J . 3.15 AS LEFT Seating Thrust at TST (lbs)
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. CLASS CODE: SNQN1 MWR No.
.- CPS No. 8451.02C001 (Rev. 6)- 'EIN
. SECTION IV CYCLE TIME ACQUISITION 8.9.1.2 Red indicating light contacts opening time. prior to torque switch trip.- - mS- -/ Initials Motor overload bypass. contacts opening time prior to torque switch. trip. mS / Initials QC /
i 8.9.1.3 Bypass' Time - As Found Close to Open Seconds 8.9.1.4 Bypass Time - As Left Close to Open Seconds QC /
8.10.5 Cycle Time Open to Close Seconds 8.10.8 Cycle Time Close to Open Seconds
- SECTION V BUBBLE STORAGE DATA Channel Step f Cycle ID No. Definition Bubble f Block i
( 8.8.2.7 TL-CAL A LOAD CELL Signature 5 B TMD Signature 5
! 8.9.3 TS-0C A Switch Signature 1 B TMD Signature 2
! 8.9.5 TS-C0 A Switch Signature 3 B TMD Signature 4 8.10.6 CS-0C A Switch Signature 1 B Current Signature 2 8.10.9 CS-C0 A Switch Signature 3 l
-B Current Signature 4 l
8.11 Equipment Removal INITIALS j 8.11.3 TMD, Switch Monitoring Device, ammeter, and load cell removed.
8.11.6 Spring cartridge cap cover and gasket installed, declutch lever and handwheel installed.
QC - verify keepers, keys, lockwashers, etc. in
-QC /
(n installed.
Page 6 of 8
- CLASS CODE: SNQN1 MWR No.
CPS No. 8451.02C001 (Rev. 6) EIN
( INITIALS /DATE QC ONLY
-Control roo'm' indicating lights operate properlf" ~ '
~~
8.11.7 '
-per-control-room-operator's verbal-verificat-ion.
QC /
J 8.11.8 Dead man control switch removed-QC - verify wire / component replacement. QC /
8.11.9 Control circuit jumpers removed. /
QC - verify jumpers removed. QC / -
8.11.10 Bypas5 relay (s) reconnected, if applicable. ,
/
QC - verify wire / component replacement. QC /
-8.11.11 Thermal Overload. Protection Verified per CPS No. 9381.01, as applicable. /
8.11.12 Limit switch compartment cover installed.
HQC -verify L.S. comp. cover gasket integrity. QC /
8.12 Control room test switch returned to normal-position or as directed by the CRO.
9.0 ACCEPTANCE CRITERIA 9.1 (Initial) AS LEFT thrust values are within the lemits specified in the NSED DATA LIST.
9.3 (Initial) Valve was tested for backseating.
9.4 (Initial) Closed torque switch setting was not changed.
9.5 (Initial) Time between the limit switch contacts
- associated with the motor overload bypass, if applicable, and the red indicating open less'than 1 second but greater than 200 milliseconds prior to torque switch trip.
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' CI. ASS CODE: SNQN1 MWR No.
.' CPS No. 8451.02C001
'(Rev. 6) EIN COMMENTS .
C
. _ _.. ._._._e.._.._m_____ _. _ _ . . .
Performed By:
(Print) (Initials) (Date)
Perforced By:
(Print) (Initials) (Date)
Ferformed By:
(Print) (Initials) (Date)
Reviewed By Technical Staff Representative (Signature) (Date)
Tech Staff Comments
( Maintenanco Supervision Key Maintenance History YES NO M&TE Trace YES NO i
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t -Y ATTACHMENT B
- . CLASS CODE: SNQN1
-CPS No. 8451.02C002 (Rev. 2)
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IFS eBOCUMENT TI E PAdE Document Ti b e:
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MOVATS4CURRENTaTEST DATA -
SHEI a
X Revision Approval Cancellation
&&Pktlh ORIGINATOR.................. J. d'Entremont u
4 GROUP SUPERVISOR............ %d ')?v A' -
( <
DEP RTMENT HEAD............. / dbw [ #A_
INDEPENDENT REVIEWER........ <
- r COMPLIANCE.................. , d ~
QUALITY ASSURANCE........... / . &tU 7- 7-#E FACILITY REVIEW GROUP....... Mhwt
. MANAGER - CLINTON POWER STATION...............
L/ L/ w
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se dLASS CODE: SNQN1 CPS No. 8451.02C002 (Rev. 2)
( -
MOVATS ' CURRENT TEST DATA SHEET Prerequisite Verification INITIALS
..-...--...t.... ... _ _._ . . _ . ._.___
5.1 MWR, CPS No. 1029.01F001 issued 5.2 RWP f .
5.3 Shift / Assistant Shift Supervisor's Permission to start Initials Date Time 5.5 Measuring and Test Equipment in Calibration QC /
M&TE EIN Cal Due Date -
M&TE EIN Cal Due Date.
M&TE EIN Cal Due Date
( EIN Cal Due Date M&TE M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE -
EIN Cal Dua Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal D6e Date M&TE EIN' Cal Due Date M&TE EIN Cal Due Date '
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' ' CLASS CODE: 'SNQN1
' CPS No. 8451.02C002 (Rev. 2) 1
( .
' BUBBLE STORAGE DATA Channel Step i Cycle ID No.
Definition Bubble f Block f 8.10.6 CS-0C A' '
Switch Signature 1 B- - Current Signature J2
- 8.10.9 CS-C0 A Switch Signature 3 l B Current Signature 4 8.12 Return to Normal INITIALS i
8.10.7. Control room valve position indicating lights and valve local position' indication function properly.
- 8.12.1 Control room test switch returned-to normal
?-
position, or as directed by the CRO.
1 i COMMENTS -
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i I _ . _ . . . . . __ _
1 Performed By:
(Print) (Initials) (Date)
- - Performed By: ~ ~ ~
., (Print) (Initials) (Date) l Performed By:
f (Print) (Initials) (Date)
) Reviewed By Technical Staff Representative 1 (Signature) (Date)
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CLASS CODE: _SNQN1 CPS No. 8451.02C002-(Rev. 2) 1( Technical Staff Comments Maintenance Supervision (Signature) (Date)
Key Maintenance History. YES NO M&TE Trace YES NO
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ATTACHMENT C A) Typical open circuit without bypass'of torque switch and thermal overload.
Control Power
__ Open Limit Switch LS/IC
__ Open Torque __ Limit Switch -- Switch TSO LS/C j-Torque switch bypass in open direction (Drops out after valve is 20-30% open).
Thermal Overload Relay (Opens on Overload)
Contro'l Room 2.~ ' M/a II Actuation Switch CS/O Starter Coil Open 1
ATTACHMENT C
. B) Typical open circuit with torque switch and thermal overload bypass circuit.
Control Power
__ Open Limit Switch LS/IC Open Torque
- ' Switch Limit
- Switch Test / Normal TS LS/C Switch (Closed d Torque switch bypass with switch in normal) in open direction (drops 20-30% open).
Thermal overload II Relay (Opens on overload)
Control Room
- M/a 2: Actuation Switch CS/O Starter Coil Open Note: The bypass circuit is applied in the direction of safety (open, close, or open and close). In this case the bypass is applied in the open direction.
ATTACHMENT C C) Typical closing circuit without bypass of' torque switch and thermal overload.
Control Power
__ Thermal overload Relay (Opens on Overload)
Close Torque Limit
.. ! Switch !! Switch TSC LS/O Torque Switch hypass Limit Switch < /inclosingdirection
!_~ LS/IO (Drops out at very beginning of closing stroke).
,_ __ Control Room M/a -- Actuation Switch CS/C
) Starter Coil
(, Close
ATTACHMENT C D) Typical closing circuit with torque switch and thermal overload bypass circuit.
Control Power Thermal Overload
- Torque switch bypass in closing direction (Opens n verload)
(Drops out at very beginning at closing Test / Normal __
stroke). Switch (close --
with switch in normal)
Close Thermal Overload
!! Torque :: Relay Switch Limit (closes on overload)
- Switch Limit /0 Limit Switch
!~ Switch ." LS/IO LS/IO (Drops out just before torque switch-trip) 21 M/a Control Room
- Actuation Switch CS/C Starter Coil Close NOTE: The bypass circuit is applied in the direction of safety (open, close, or open and close) . In this case the bypass is applied in the close direction.