ML20212E970

Rev 8 to Station Operating Manual Maint Procedure 8451.02, Testing of Motor-Operated Valves Using Movats MOV Signature Analysis Sys

ML20212E970
Person / Time
Site:	Clinton
Issue date:	02/06/1987
From:	ILLINOIS POWER CO.
To:
Shared Package
ML20212E938	List: ML20212E961 ML20212E970 U-600849, Provides Rept on Completion of IE Bulletin 85-003, Motor- Operated Valve Common Mode Failures During Plant Transients Due to Imppropoer Switch Settings, Per Bulletin Item F. Correct Switch Settings Determined & Adjusted
References
8451.02, NUDOCS 8703040590
Download: ML20212E970 (59)

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CPS No.

8451.02 CLASS CODE:

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ILLINOIS POWER COMPANY CLINTON FOWER STATION STATION OPERATING MANUAL MAINTENANCE PROCEDURE TITLE:

TESTING OF MOTOR OPERATED VALVES USING THE MOVATS MOV SIGNATURE ANALYSIS SYSTEM SCOPE OF REVISION:

Added information to include lessons learned and to perform MCC testing:

1)

Changed Purpose 2)

Expanded Discussion 3)

Added Director - Technical to Responsibility 4)

Added " Black Box" and Torque Wrench to Test Equipment 5)

Added section 8.11 for Motor Load Signature Acquisition 6)

Added Appendices D, E, F, and G and H 7)

Created CPS No. 8451.020003.

8)

Added Definitions 2.2.31 and 2.2.32

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9)

Added Precaution 4.2 10)

Included min. and max. in section 8.8 and C001 11)

Gave direction for setting open limit switches in 8.9.1 and 8.9.1.4 12)

Added to section 9.5 13)

Added prerequisites 5.6 and 5.7 14)

Added section 8.9.1.3 to record open torque switch bypass time.

15)

Added check for switch alignments to section 8.12.7 16)

Added interface with MCR in 8.13 17)

Corrected title in 11.9, added 11.14, 11.15, 11.16, 11.17 and 11.18 APPROVED:

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APPROVED:

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Manager / - CLintory Power Station Date j

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CPS No. 8451.02 Y

Y 1.0 PURPOSE 1.1 The purpose of this procedure is to provide guidelines for the application of the Motor Operated Valve Analysis and e

Test System (MOVATS) to the motor operated valves of Clinton Power Station.

The procedure also describes the method of using MCC test systems for monitoring valve

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motor load from MCC.

2.0 DISCUSSION / DEFINITIONS 2.1 Discussion,

The CPS Motor Operated Valve (MOV) Program is a combination of inspections, routine preventive maintenance and periodic testing which is performed, to ensure operability of the valves.

The MOVs performance is dependent on both its mechanical / electrical condition and its ability to operate and achieve the thrust requirements necessary to open and/or close the valve under both normal operating and accident conditions which include degraded voltage, seismic events, harsh environmental conditions and extreme delta P/ flow conditions.

This procedure covers setup of the valves for proper limit switch / bypass operation, setting of the torque switches for required thrust and diagnostic testing.

CPS No.

8451.01 covers the inspection and preventive maintenance for the valves and their motor operators.

Also included in the program is CPS No. 8451.03 which covers repair and overhaul of motor operators.

The MOVATS system utilizes MOVATS test eg,sipment to obtain signatures of the valve in the field and. store them in bubble memory.

The Technical Department transfers data from the bubble memory to floppy disk for future reference.

A MOVATS Inc. certified engineer reviews the field data for correct switch settings and any possible valve degradation.

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.a Once MOVATS data is taken and is acceptable, the switch settings do not change unless disturbed during a maintenance activity.

However the valve could degrade during its life.

In order to monitor this degradation, an MCC test system is utilized which obtains initial data and this data is verified on a periodic basis in order to be certain that the valve o If the " threshold value"perates below a " threshold" value.

is reached or exceeded, further investigation should be performed and a MOVATS test has to be considered.

The analysis of this test data determines if any valve parameters have changed significantly from previous test data.

The extent of signature analysis is dictated by the indication found or the maintenance performed.

If degradation is clearly imminent, and excessive, the valve may be considered inoperable and MOVATS testing and/or corrective maintenance will be performed.

The following items will require an electrical setup, removats or test of the MOV as follows.

A.

Removal of limit switches or changing limit /by7 ass switch settings.

(Requires limit / bypass switc2 setup and a switch signature).

B.

Removal of the torque switch or changing the torque switch settings (except on butterfly, ball and plug valves).

Requires resetting of the torque switch for design thrust requirements by TMD and switch signature using the K factor from the previous test.

Butterfly, ball and plug valves only require resetting of the torque switch to the setting on the NSED valve data list.

C.

Removal / disassembly of the operator or disassembly of the valve.

(Requires full MOVATS test).

D.

Adjustment of valve packing beyond the maximum torque value in Appendix H.

(Requires verification and/or adjustment to desion thrust by satisfactory completion of the Motor Load transducer test or by TMD signature using previous K factor).

E.

Removal of stem nut or a loose stem nut.

(Requires verification of or adjustment of limit / bypass switches by switch signature).

F.

Replacement of the spring pack or the spring cartridge cap gasket.

(This does not include replacement of the spring pack cover gasket.)

Requires full MOVATS

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test.

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r-c It is imperative that while performing this procedure that the individual understand the adverse conditions in which the valves may be required to operate, be observant of any conditions which may affect its operation and resolve any questions with supe,yision and/or plant technical, if required.

Not all portions of this procedure will be aaplicable to

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all motor operated valves.

Any section of this. procedure can be performed independently without the need to perform complete MOVATS test.

2.2 Definitions

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2.2.1 Signature - A' displayed trace of data that appears on the.

MOVATS mainframes CRT screen.

2.2.2 Relative Valve Stem Thrust - The movement of the worm within the MOV in direct relationship to the actual ~ stem load throughout a valve cycle.

2.2.3 Available Thrust - Calculated thrust in pounds or linear

.l displacement of spring pack recorded in volts which are available between the load required to run the valve and that which is required to trip the torque switch.

2.2.4 Bypass Time - Time from start of each cycle to point at which the torque switch loses parallel circuit protection.

2.2.5 Cycle Time - Time required to complete one full stroke of the valve.

2.2.6 Hammerblow - Point at which the worm gear lugs contact the drive lugs.

2.2.7 Hammerblow Peak - Observed thrust in pounds or linear displacement of spring pack recorded in volts which are required to start the valve in motion.

Can be at the point of hammerblow or the unseating of the gate.

2.2.8 Inertia - The thrust that is applied to the valve after the motor has de-energized.

2.2.9 Load at TST - Observed thrust in pounds or linear displacement of spring pack which is required to trip the 1

i torque switch.

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2.2.10 Penthouse - An enclosure mounted on top of a Nicolet 3091 digital oscilloscope and integrally wired to the mainframe.

It houses the patent pending electronic circuits, control switches, and signal cable connectors

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required to interface the various MOVATS transducers with the Nicolet oscilloscope.

2.2.11 SCC - Spring Cartridge Cap 2.2.12 Zero Load - Point when spring pack is in a relaxed state.

2.2.13 Seating Trust at TST - Observed thrust in pounds or linear displacement of the spring pack recorded in volts from valve gate contacting the valve seat to torque switch trip.

2.2.14 Running Load - Observed thrust in pounds or linear displacement of spring pack recorded in volts which are required to operate the valve.

2.2.15 Thrust at TST - Observed thrust in pounds or linear displacement of the spring pack.

2.2.16 Total Thrust - Observed thrust in pounds or linear displacement of the spring pack recorded in volts for the final position of the valve.

2.2.17 Mainframe - The Patent Pending Mainframe consists of a two channel digital oscilloscope with MOVATS penthouse integrally attached.

It's function is to condition the signals and with bubble memory capabilities can retain the signatures for future review.

il 2.2.18 TMD - The TMD (Thrust Measuring Device) monitors the 9

motion of the spring pack and converts linear motion to

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voltage using an intergrally mounted LVDT (Linear Variable Differential Transformer).

2.2.19 TMS - The Torque Measuring System (TMS) is a portable device to determine the actual output of the operator corresponding to any torque switch setting.

2.2.20 Switch Sensing Circuit (Voltage) - Using clip on wire attachments, this circuitry senses the opening and closing I

of six switches:

open and closed bypass open and closed torque switch: and open and closed limit.

2.2.21 Motor Current - A current Transformer is used for accurate recording of motor current signatures.

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2.~2.22

' Stem Thrust Calibration Device (STCD) - This is a

.measur ng evice by which the closing-thrust of the i

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operator can be-determined through periodic calibration of-4 the stem movement to actual valve stem thrust loads.

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-2.2.'23

'TSO =. Torque Switch Open t

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2.2.24-TSC = Torque Switch Close

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2.2.25-TST = Torque' Switch Trip t

2.2.26 DSP = Displacement of Spring Pack 2 ;

2.2.27 TSS = Torque Switch Setting-2.2.28 Stroke Time - the total time from circuit switch energization to control switch trip.

4, 2.2.29 Test Leader - An individual chosen by maintenance i

supervision to direct the performance.of a' test.

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2.2.30 Motor load:

Motor load is a measure of motor mechanical output power, which also involves changes in voltage, power factor etc.

2.2.31 Open Torque Switch Bypass - A limit switch setup in the open circuit to parallel the torque switch allowing the valve-to operate past hammerblow and unseating without opening the; torque switch and stopping operation.

2.2.32 Motor Overload Bypass - A limit switch or switches setup in a safety function operation circuit which aarallels the torque switch and motor overloads to assure t2e valve will l

function in the safety function mode (95 relay circuit).

3.0 RESPONSIBILITY H

3.1 The Supervisor - Electrical shall be responsible for the implementation and review of this procedure, r

-3.2 The Director - Technical is responsible for reviewing MOVATS data and determining threshold values.

4.0 PRECAUTIONS 4.1 Use extreme caution when working in the vicinity of 3

s energized equipment as set forth in CPS No. 1501.02, CONDUCT OF MAINTENANCE.

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'i CPS No. 2451.02

-4.2 l Valve operators with 15 minute duty-cycle motors 1should not be fully stroked ~more than 3 times without a 15 minute-cooling period.

.s 5.0, PREREQUISITES 5.1

'(Record)'1 Work performed under.this procedure shall'be

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initiated. utilizing. CPS No. :1029.01,- PREPARATION AND

. ROUTING OF MAINTENANCE WORK REQUESTS.

All of'the required conditions shall be evaluated.and stated in detail on CPS No.-1029.01F001, MAINTENANCE WORK. REQUEST,-(MWR)~, prior to commencing work.

All documents' generated as a result of the performance of this Procedure shall be-attached to the MWR.

5.2 (Record)

A CPS No. 1905.10F001,'CLINTON POWER STATION RADIATION WORK PERMIT per CPS No. 1905.10, RADIATION WORK PERMIT (RWP), shall be approved prior to performing work

'in RWP controlled areas.

5.3 (Initial)

Obtain Shift / Assistant Shift Supervisor's permission prior to commencing work.

5.4 Tag out equipment as necessary in accordance with CPS No.

1014.01, SAFETY TAGGING PROCEDURE.

5.5 (QC Wit) -(Initial)

Ensure measuring and test equipment is currently in' calibration and. record calibration ~

information on the applicable data sheet.

5.6 If the operator has been overhauled, removed or limit switches replaced ensure the limit switches have been rough set as per CPS No. 8451.03, MOTOR OPERATED VALVE.

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CORRECTIVE MAINTENANCE, prior to performing this procedure, 5.7 If the torque switch has been replaced ensure it is not set above the minimum setting on the NSED valve data list, i

6.0 LIMITATIONS

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6.1 If it becomes apparent that this procedure cannot be l

performed for any reason, notify Supervision promptly.

6.2 Only portions of this procedure necessary to perform the l

work required on the Maintenance Work Request need be performed.

6.3 Only individuals that have completed the MOVATS l

training or individuals under the direct supervision of i

j qualified personnel should operate the MOVATS mainframe.

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6.4-This procedure shall not be performed if proper system line up.can not be achieved to allow valve to-be stroked at will by the technician.

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6.5

.For components that are not within the scope of the IPQA Program, the QC inspection points identified within this Procedure are not applicable.

7.0 MATERIALS AND/OR TEST EQUIPMENT 7.1 MOVATS Series 2000, 2100, and 2150 Mainframe Ranges

=.100 mv, Iv, 2v, 4v, 10v Voltage Accuracy = 0.2% F.S.

Time Base Accuracy = *3.6 KHZ 7.2 Stem Thrust Calibration Device Fixtures 7.3 NBS Certified Load Cell Load Cell 1 Range of Accuracy = 0 - 50,000 lbs.

Capacity 2 x range of accuracy Load Cell 2 Range of Accuracy = 50,000 - 200,000 lbs.

Capacity 2x range of accuracy 7.4 Thrust Measuring Device (TMD)

Stylus Travel Speed ( 30ms; full travel)

Accuracy = Linearity.6%

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= Span 2.6%

7.5 Torque Switch Transducer (TST) 7.6 TMD Extensions J

7.7 Voltage Switch Monitoring Circuit 7.8 Fluke and Simpson Amp Probe Fluke Y8100 AC or DC Range = 0-20A AC or DC

0-200A AC or DC Accuracy

2% of Range DC to 200HZ j

Simpson 154-2 Amp Clamp

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Range = 0-2 rms Amp i

= 0-20 rms Amp i

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= 0-200 rms Amp 4% of full range at 60HZ j

Accuracy

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5 Sensitivity =.1 vole per Amp Page No.

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5.. L.L _=_ c--~'...L CPS No. 8451.02 7.~ 9 Signaling Cable r

7.10 Spring' Cartridge Cap Adaptors 7.11 Torque Switch Balancing Tool 7.12 Bubble Memory Cassettes 7.13 Data Sheets 7.14

' Emery Cloth

-7.15 File 7.16 Field Check' System (FCS) not calibrated 7.17 Motor load transducer (Black box) 7.18 Torque wrench 8.0 PROCEDURE 8.1 (QC HOLD) PARTS VERIFICATION When maintenance is performed on safety / quality related systems, Quality Control (QC) shall be notified prior to replacement of parts with parts other than those removed during disassembly.

This notification is to allow for the performance of parts verifications.

8.2 Equipment Installation NOTE See Appendix C for special instructions for using 2100 or 2150 MOVATS Systems.

(Record)

Prior to equipmant installation, ensure that packing is not leaking.

Do not exceed maximum valves as specified in Appendix H without prior engineering evaluation.

NOTE Installation of the load cell and performing tests using the load cell are not required for butterfly type valves.

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. e CPS No. 8451.02 NOTE The sequence of test equipment installation and testing may be varied at the discretion of the test leader.

The valve may be cycled electrically or manually prior to testing at the discretion of the test leader.

8.2.1 Complete Section I of CPS No. 8451.02C001, MOVATS TEST DATA SHEET.

Enter the symbol "NA" in any blocks not applicable to portions of this procedure that are not to be performed.

CAUTION Ensure equipment is de-energized prior to installation of any accessories or test equipment.

8.2.2 Remove limit switch compartment cover.

8.2.3 (QC Wit) (Initial)

Install local control switch to allow valve to be opened or closed electrically at the valve.

Document lifted leads using CPS No. 8801.01F001, WIRE OR COMPONENT REMOVAL / JUMPER INSTALLATION FORM.

8.2.4 (QC Wit) (Initial) Install jumpers and lift leads at the motor control center and valve operator as needed to defeat and isolate control switch actuation.

Document jumper installation using CPS No. 8801.01F001.

8.2.5 (QC Wit) (Initial) If the control circuit of the operator to be tested employs a torque switch and/or motor overload bypass relay, this relay must be defeated by lifting leads at the motor control center or valve operator.

Document lifted leads using CPS No. 8801.01F001.

NOTE Refer to the appropriate E02 drawing to determine proper contact development.

8.2.6 (Record)

Cycle the valve electrically to the full open position to determine if valve backseats.

Press the declutch lever down and record the number of turns left until valve backseata (count only those turns that indicate actual stem movement).

If the valve appears to be backseating, continue the test and perform section 8.6 to determine the amount of thrust being applied to the backseat.

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} '. '. 1 8.2.7 Position the valve either electrically or manually so that-the spring pack.is'in the lost motion area,.its relaxed state.

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8.2.8

. Remove the handwheel and'declutch lever if. required.

NOTE

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~The handwheel s' haft and the.declutch lever shaft should be cleaned with emery cloth or a file to remove any' rust or burrs before removing the spring cartridge cap cover.

8.2.9 Check to see if the Spring Cartridge Cap (SCC) adaptor'is required.

NOTE For SMB-3 and-SMB-4, an adapter is always required.

For SMB-000 through SMB-2, if dust cover is attached, remove and proceed to TMD installation.

If a dust cover is not attached, the SCC adaptor is required.

NOTE

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On those units, equipped with handwheel gear reducers, it will be necessary to dismount the gear reducer from the SCC prior to removing the SCC.

8.2.10 (QC Wit)'(Initial)

If the SCC has a dust cover, remove all bolts, remove the dust cover, then reinstall all bolts with washers if required to retain SCC.

Ensure that the bolts do not bottom out.in the operator and proceed to 8.3.10.

On SMB-000 and SMB-00 models, remove the spring cartridge cap and inspect the declutch shaft for the existence of a snap ring and snap ring groove.

Ensure the snap ring is properly set in the groove.

If the snap ring groove does not exist, initiate an MWR to replace the declutch shaft.

If the SCC does not have a dust cover, continue.

8.3 MOVATS SCC Installation /TMD Installation - (8.3.1 - 8.3.9) to be completed only if required.

8.3.1 If the SCC requires removal to facilitate installation of the MOVATS SCC Adaptor, remove all but two allen screws in the SCC (SMB 0-4 only).

a 8.3.2 Back out the remaining screws approximately 1/8 inch while holding the declutch shaft in (SMB 0-4 only).

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8.3.3 Loosen end cap.

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'f CAUTION ~

Declutch lever shaft muit-be held'in position ani not

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allowed to be pulled outiwhen removing the end cap.

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loud snap will be heard on removal of this end cap which is the torsion spring being released. 'Do not he alarmed.

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8.3.4-

-Remove thu two remaining.acrews.

8.3.5 Remove the. test unit's SCC.

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8.3.6 Measure the~ depth of the test unit's' SCC: shoulder.

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8.3.7 Adjust the de?th of the MOVATS. SCC shouldei; so that it; is i the same as eaat of the test unit.-

l 8.3.8 Slide the MOVATS SCC on to the h$csing with the gasket in place.

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8.3.9 Replace all SCC bolts.

(SMB 0 through 2 require washers be:2ind the bolts).

8.3.10 TMD Installation / Calibration Verification 8.3.10.1 Connect TMD directly to the MOVATS penthouse and energize MOVATS scope.

8.3.10.2 Calibration Verification 8.3.10.2.1 (Record)

Check the TMD displacement using the shallow-hole in the TMD cal, checker, note tMs value.

Check ~

the TMD displacement naf.ng the middic' hole, subtract this value from the previous value and record the difference on the data she'ee'.

8.3.10.2.2 (Record)

Check the TMD displacement using the deep hole, subtract this value from the first value noted in step 8.3.10.2.1 and record the difference on the l

data s'aeet.

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8.3.10.3 TMD Installation

'. l NOTE Ensure spring pack is in the lost motion tirea (its relaxed state).

8.3.10.3.1 If required, measure the distance between the outer-flange of the SCC and the spring pack locknut.

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' E '03 i10*. 3. 2Install the appropriate TMD extension if required such-0

'8 that-the'TMD stylus is in the approximate center.of s f r.

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its travel.

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r d.3.10.3.3 Mount. the TMD using one of the existing bolt holes in the SCC and ensure that the TMD stylus is in the

. approximate' center of the worm gear shaft or spring pack' ring.

8.4

'Sbitch Monitoring Device Installation / Load Cell connection-

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d.3 1 The MOVATS 2000, 2100, or 2150 switch monitoring device shall be installed under the direction of the MOVATS test

leader.

The swic'ch monitoring' device may be installed in

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any way necessary to obtain the following signatures:

TS-0C, TS-CO, CS-0C, and CS-CO.

The MOVATS TEST leader may provide a Easic Hookup Guide to assist with the hookup

'p of tie applicable switch monitoring device.

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"I 8.4.2 f Determine the prope'r load cell, if required for the

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e expected thrusc, see Appendix B and connect cable end.

8. $, '

Current Meayuring Device Installation / Mainframe Connection 8.5.1 Clamp the cutrent mecsuring device on a motor lead, on AC motorn use the T-2 lead.

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f NOTE The current signature can be taken either at the valve or at the MCC,'using either a Fluke or Simpson ammeter.

8.3.2 Mainframe, Connection 8.5.2.1 Connect all cable ends to MOVATS penthouse and associated accesst;ry equipment.

5 NOTE

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Faca cable end connector is different.

This will assist cht. technicians in equipment connections.

Red cable ends connect to the MOVATS penthouse.

CAUTION

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DO NOT TURN ON MAINFRAME prior to connecting cable ends for all applicable MOVATS test equipment.

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i 8.5.2.2 Plug in power cord.to the nearest 120VAC source. IAfter ensuring load cell is connected, move the power switch located on the back of the mainframe to the "0N" position.

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8.5.2.3 Allow the unit at least 60 seconds to reach operating temperature.

Ensure that the TRIGGER AUT0/ NORM switch is'

-in the AUTO position.

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NOTE Ai s

(# See Appendix A for additional mainframe information.

v, 8.6 Determination of Backseacing Thrust-

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9 NOTE s

y This section need not be performed if it was determined in step 8.1.6 that valve did not backseat.

g 8.6.1 On MOVATS penthouse, set CYCLE to'0 PEN, channel A to switches and channel B to TMD, q

1 8.6.2 On MOVATS mainframe, set channel A to 4 volts full scale and channel B to 10 volts full scale and depress the LIVE button.

Set time per point to 1 ms.

8.6.3 (Record)

With the valve in the full close position,

. stroke the valve electrically to the full open position, when the signature is acquired on the screen, depress the STORE button, Record volts displacement and thrust of backseating signature in Section II.

8.6.4 (Initial) Adjust open limit switch setting as required so that valve does not backseat.

(See Section 8.9.1 on.how to set rotors).

I 8.7 LoadCellkStemThrust Calibration Device) Installation 8.7.1 (Initial)- Position the valve manually or electrically so that the bypass switch for the open torque switch is open.

CAUTION Donotallowtheoperatortoopenaga[nsticheloadcell with the open torque switch bypassed.

The parallel path will maintain the open starter contactor even though the torque switch trips.', Locked rotor current and possible emotor winding damage can occur.

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m' 8.7.2 Remove the upper bearing housing bolts on'e'at a time and

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. replace with load' cell support rods, tighten nuts against housing-cover.

Remove valve stem indicating rod if

-applicable (See. Figure 2).

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8 7.3 If the valve stem does not rise ~above the operator when the valve is fully.open, install the appropriate extension

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rod.-

8. 7. 4 -

Connect load cell to loa'd cell support plate and' install on support rods.

(See Figure 2).

8.7.5

. Position the load cell on-'the support rods at a point where the valve. stem or extension rod will strike the load cell prior to' valve full open position.

Ensure load cell and-support plate are level with respect to valve operator.

Tighten nuts on support rods.

8.8 Load Cell Calibration - Target Thrust Acquisition

^

.8.8.1-(QC HOLD)- Load Cell Calibration 8.8.1.1 On MOVATS penthouse, set Channel A to LOAD.

8.8.1.2 On-MOVATS mainframe, set Channel B SAVE/0N/0FF switch to 0FF.

Press STORE button, then press LIVE button, this will remove the B trace.

Set Channel A to 4 volts full' scale.

8'.8.1.3 Turn the DC OFFSET _ control knob for Channel A to position-Channel' A trace just above the numerics display.

Push NUMERICS RESET switch until mV and mS read zero.

[ NOTE Once numerics are reset, a drift of 20mV is acceptable due to input voltage fluctuation and cable noise.

i

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'8.8.1.4 When mV display is zeroed, push the red CALIBRATE button on the front of the MOVATS penthouse and compare mV reading on scope to the load cell. calibration number supplied with each load cell.

8.8.1.5 If mV reading on scope is not within 10 mV of the calibration number supplied with the load cell, depress and hold the red CALIBRATE button on the MOVATS penthouse while adjusting the LOAD SPAN screw on the back of the penthouse until the display reads to within 10 mV of load cell calibration number.

8.8.1.6 On MOVATS mainframe, set Channel B SAFE /0N/OFF switch to i

ON.

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CPS No,'8451.02

8. 8. 2-Target Thrust Acquisition (spring pack calibration) - TL -

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CAL 8.8.2.1 (Record)

Record as found torque switch settings and~NSED

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SAFETY RELATED VALVE DATA LIST maximum allowed and estimated minimum torque switch settings on CPS No.

8451.02C001,Section III.

8.8.2.2 On MOVATS penthouse, set Channel A to LOAD, Channel B to TMD and CYCLE to OPEN.

8.8.2.3 On MOVATS mainframe, set Channel A to the value specified in Table A of Appendix B and Channel B-to 10 volts full

~

scale.

Set time per point to 1 ms and depress the LIVE button.

Adjust A and B trace as necessary for TL-CAL.

8.8.2.4 (Initial)

Position the valve manually or electrically so that the bypass switch for the open torque switch is open.

CAUTION Do not allow the operator to open against the load. cell with the open. torque switch bypassed.

The parallel path will maintain the open starter contactor even though the torque switch trips.

Locked rotor current and possible motor winding damage can occur.

8.8.2.5 Electrically stroke the valve in the open direction against the load cell monitoring TMD and LOAD CELL output.

When the signal is acquired on the screen depress the STORE button.

8.8.2.6 Store the LOAD CELL signature on Block 5 of the first bubble and the TMD signature on Block 5 of the second bubble, see Appendix A for bubble storage and recall.

8.8.2.7 (Record)

In Section V of CPS No. 8451.02C001, record bubble numbers for signatures stored in step 8.8.2.6.

8.8.2.8 Determination of Preload:

8.8.2.8.1 Press the AUTO CENTER SELECT switch down as required

~

i l

to select the TMD trace.

5 8.8.2.8.2 Move the vertical cursor along the lower line of the trace, expand vertically and horizontally, and determine the last data point before spring pack

/

displacement.

c j

8.8.2.8.3 Depress NUMERICS RESET until mS and mV read zero, t

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CPS-No. 8451.02 e.

1 8.'8.2.8.4-Press the AUTO CENTER switch downward to select the~

ELOAD CELL'signatpre.

8.8.2.8.5

'If mS display does not read zero, use the vertical 1

cursor to get.back to zero mS. ' Depress NUMERICS RESET until mS and mV read'zero.

c 8.8.2.8.6 (Record)

Move __the. vertical cursor back in-time ~to the lower portion of the LOAD' CELL signature.

Expand.

vertically, then find'the~ vertical center.

Multiply

the volts displacement by 10,000 if the.50K load cell is used or 100,000 if the 200K load cell is used.

~

Record Preload on CPS No. 8451.02C001,Section II.

NOTE If-preload is zero, Preload is less than running load.

Before proceeding with the following steps, ensure

=

torque switch'is properly mounted.

8.8.2.9 Calculating K-Factor:

8.8.2.9.1 Position ~' cursor on the lower portion of the TMD' trace.

Expand vertically and find the vertical center.

Depress NUMERICS RESET until mS and mV read zero.

NOTE I

To obtain accurate K-Factor results, selected points should not be on spikes of TMD-curve.

8.8.2.9.2-Move-vertical cursor.up the TMD trace to a point equal to approximately one quarter of spring pack l

displacement.

Note voltage value and reset numerics.

8.8.2.9.3

. Press the AUTO CENTER switch downward to select the LOAD CELL signature.

Ensure mS read zero, if not use vertical cursor to get back to zero.

Depress NUMERICS t

RESET until mS and mV read zero.

i.

8.8.2.9.4 Move the vertical cursor back in time to a point before load cell displacement and find the vertical center.

Note mV displacement and multiply by 10,000 for 50K load cell or 100,000 for the 200k load cell.

3 l

NOTE h

^

l Preload

[

Load Cell Displacement j-Displacement TMD Displacement K* - Factor (1bs./ volt)

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. CPS No. 8451'02 8.8.2.9.5 Repeat steps 8.8.2.9.1 through 8.8.2.9.4 at approximately one-half and three-quarters.of total spring pack displacement.

8.8.2.9.6 Average the three values obtained above.

8.8.2.9.7 To check the linearity of the K-factor, select a random TMD displacement, multiply it by the K-factor then add the preload.

Note this calculated value.

Move the cursor to the corresponding point in time on the load cell.

Reset numerics to 0 and measure back to Load cell vertical center.

Multiply millivolt displacement by 10,000 if'50K load cell is used or 100,000 if 200K load cell is used.

Each calculated.

value must be within 10% of actual load cell value to be considered linear.

8.8.2.9.8 (Record)

Record spring pack constant (K*-Factor) on CPS No. 8451.02C001 section II.

NOTE Before proceeding with the following steps, ensure torque switch is properly mounted.

8.8.3 Determination of Opening and Closing Thrust 8.8.3.1 (Record)

Record design thrust-value provided by NSED in section III of CPS No. 8451.02C001.

8.8.3.2 (Record)

Record target thrust value in section III of CPS No. 8451.02C001.

Target thrust = design thrust + 10% of design thrust.

8.8.3.2.1 (Record)

Record manufacturers maximum target thrust value in section III of CPS No. 8451.02C001.

Maximum target thrust = design thrust + 20% design thrust.

8.8.3.2.2 (Record)

Record maximum allowed thrust value provided by NSED in section III of CPS No. 8451.02C001.

8.8.3.3 On MOVATS penthouse, set Channel A to SWITCHES, Channel B to TMD, and Cycle to CLOSE.

8.8.3.4 On MOVATS mainframe, sec Channel A to 4 volts full scale, Channel B to 10 volts full scale and press the LIVE button.

8.8.3.5 Stroke the valve electrically in the CLOSE direction S

monitoring TMD and SWITCH output until the valve torques e

closed.

When the signal is acquired on the screen depress the STORE button.

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CPS No 8451.02'

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r-8.8.3.6 Calculate spring pack displacement..at torque switch: trip

~

~

as fbilows:-

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^:

8.8.3.6.1 Push AUTO CENTER select switch downward as required to select the control switch signature.

8.8.3;6.2 Move. cursor to-the last data point before torque 2

switch trips, reset numerics. ~

i 18.8.3.6.3 Push AUTO CENTER' select switch down to. select TMD-signature.

If mS do not readLzero on display, use -

vertical cursor to get back to zero^then reset numerics.

8.8.3.6.4 (Record)

Move cursor'back in time along.TMD. curve,

-'l expand vertically and find the vertical center.

Record. VOLTS displacement-in'section III of CPS No.

8451.02C001.

8.8.3.7 Depress the LIVE button on'MOVATS mainframe and set the-CYCLE switch on MOVATS penthouse to OPEN.

m 8.8.3.8 Stroke the valve electrically in the OPEN direction against the load' cell monitoring TMD and SWITCH output until the valve torques.out.

When the signal is acquired-

.on the screen, press the STORE button..

8.8.3.9 Calculate the volts spring pack displacement at torque switch trip for the open cycle in the same manner as done for close.

8.8.3.10 (Record)

Calculate Actual Thrust as follows:

TMD displacement X K*

Factor + Preload, record-in

,;,1; section III of CPS No'. 8451.02C001.

8.8.3.11 If thrust values are between the min. and max values in SAFETY AND NON-SAFETY RELATED MOV DATA LIST (NSED DATA LIST), record as found values in section 8.8.3.15 and proceed to section 8.9.

CAUTION Do not change close torque switch setting from as found or perform torque switch balancing unless close thrust is below target thrust on LLRT/ILRT valves.

Open torque switch setting should be set to the MIN.

value in the NSED DATA LIST.

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' CPS.No. 8451.02

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8.8.3.12-

.Resetitorqueswit'chsettingrasrequiredlto; achieve idesire'd. target thrust values..If the torque-limiting

plate prohibits raising the torque' switch to a sufficient value-to' achieve'the desired thrust OR, the s_

As-Left torque. switch setting exceeds the maximum setting per the NSED-MOV Data List,' specific NSED approval shall befobtained prior to. changing / filing-the limiter plate:or' leaving the torque switch above

'the maximum setting.

Repeat: steps-8.8.3.6 through

-8.8.3.9.

NOTE Special1 testing may be required by NSED:to insure the-valve-will' meet its operability requirements and qualification at degraded: voltage levels.

~

8 8.3.13-If target thrust values' can not be achieved lby.

changing torque switch settings, perform section-8.8.3.14,' Torque Switch Balancing,~if applicable.

8.8.3.14 Torqu'e Switch Balancing

-NOTE Check the installed torque switch to determine if it has balancing provisions..All SMB-000 and-SMB-00 that-do not employ a rack and-pinion actuated _ torque switch do not:have-provisions for balancing ~.

All other size-operators have balancing capabilities and should be balanced before target thrust values are~ set.

S.8.3.14.1 Adjust the torque switch to a setting of 1.0 in both the open and closed directions.

If this setting is not sufficient to unseat the valve, a higher setting may be used as directed by Technical Staff Engineer or 4

the MOVATS Tech Lead, as long as both settings are the same.

8.8.3.14.2 On MOVATS penthouse, set Channel A to SWITCHES, Channel B to TMD, and Cycle to OPEN.

8.8.3.14.3 On MOVATS mainframe, set Channel A to 4 volts full scale, Channel B to 10 volts full scale, set time per

~

point to 1 mS and depress the LIVE button.

8.8.3.14.4 Electrically stroke the valve in the open direction

-I against the load cell monitoring TMD and Switches

. ~.

output.

When the signature is acquired on the screen, depress the STORE button.

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8.8.3.14.5 Press the AUTO CENTER switch downward as required to

~

select the upper trace, switches.

8.8.3.14.6 Move the vertical cursor along the upper line of i

trace, expand vertically, and determine the last data point before the torque switch trips.

~

8.8.3.14.7 Depress NUMERICS RESET until mS and mV read zero.

8.8.3.14.8 Press the AUTO CENTER switch downward to select the-lower trace, TMD.

8.8.3.14.9 If mS does not read zero, use vertical cursor to get.

back to zero mS.

Depress NUMERICS RESET until mS and mV zero.

8.8.3.14.10 Move vertical cursor to the left to the lower portion of the TMD curve.

Expand vertically, then find the vertical center.

Note mV reading (spring pack displacement).

8.8.3.14.11 On the MOVATS penthouse, set Channel A to switches, Channel B'to TMD, and cycle to close.

Depress LIVE button.

8.8.3.14.11.1 On MOVATS mainframe, set Channel A to 4 volts full ~

scale, Channel B to 10 volts full scale, set time per point to 1 mS and depress the LIVE button.

8.8.3.14.12 Electrically stroke the valve in the CLOSE direction monitoring TMD and Switch output until valve torques closed.

When the signal is acquired on the screen, depress the STORE button.

8.8.3.14.13 Determine spring pack displacement at torque switch trip in the same manner a,s open cycle, steps 8.8.3.14.5 through 8.8.3.14.10.

8.8.3.14.14 Compare the voltage difference between the open and close cycles.

A voltage difference greater than 100mV shall be considered out of balance and should be adjus ted.

If the voltage difference is less than 100mV proceed to step 8.8.3.14.20.

8.8.3.14.15 Torque switch balance adjustment.

8.8.3.14.16 Loosen the two hex nuts on the balancing screws using the special balancing adjustment wrench or suitable

. ~,

tool.

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CPS No. 8451.02

.f 8.8.3.14.17 For - torque switches with' top mounted adjusting screws,

to increase the setting turn the set screw out corresponding to the setting that needs to be increased.

Turn the adjacent set screw in to keep adjusting arm tight..

8 8.3.14.18 For torque switches with bottom mounted adjusting screws, to increase-the setting turn-the set screw out corresponding to the setting that needs to be decreas~ed.

Turn the adjacent set screw in.to keep

~

adjusting arm tight.

8.8.3.14.19 Re-tighten. hex nuts-on balancing screws and retest torque switch.

8;8.3.14.20 Torque switch is considered balanced when the difference in mV displacement.is less than 100 mV-between the open and closed directions. ' Repeat section.of 8.8.3 to set torque. switch to achieve target thrust.

. 8.3.15 (Record)

Record final "as left" torque switch 8

settings, TMD displacement and thrust values on CPS No. 8451.02C001 section III.

I NOTE If target thrust values could not be met by changing settings or balancing the torque switch, consult Technical Staff Engineering or Supervision.

8.9 Cycle Time and Limit Switch Operation, and Local Position Indicator. Operation NOTE If desired the load cell and load cell plate may be removed at this time.

CAUTION Do not disconnect load cell cable connector.

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CPS No. 8451.02 o

,f 8.9.1-Setting' Rotors

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Visually monitor and note the_ direction the limit switch

' intermittent gear is turning when the valve is_ stroked.

i open and closed.

If. rotor adjustment is required,- first

~

screw in the limit switch set screw to declutch limit gear star. To increase the time of the limit-switch trip, turn the intermittent-gear in the opposite direction relative to the direction noted in the stroke.

To decrease the time of the limit _ switch' trip, turn the intermittent gear the same direction relative to the direction noted in the stroke.

The open limit switch should be set to trip with 1/8" stem travel.after trip to backseat the valve for-valves smaller than 8", 1/4"' stem travel for 8" valves or-larger.

8.9.1.1 (Record)

Record as found motor overload bypass-time.

8.9.1.2 (QC HOLD)

(Initial)

(Record)

Refer to the appropriate E02 drawing to determine proper limit switch operation.

Ensure that the contacts associated with the RED indicating light and the motor overload by pass, if applicable open less than (1) second, but greater than (200 milli) seconds, prior to torque switch trip.

Adj us t rotors as necessary.

Record these time differences in Section IV of CPS No. 8451.02C001.

8.9.1.3 (Record)

Record as found open torque switch bypass time in Section IV of CPS No. 8451.02C001.

'8.9.1.4 (QC HOLD)

(Record)

Refer to appropriate E02 drawing to determine proper limit switch operation.

Ensure that the open limit switch or the open motor overload bypass, if' applicable, are open at the point where there is 1/8" or

~

less (under 8" valves) or 1/4" or less (8" and larger valves) travel remaining to contact the backseat after coast.

Backseat contact is not allowed.

Ensure that the.

contacts associated with the green indicating light open just prior to valve full open position and that the contacts associated with the open torque switch bypass, if applicable are set to open at'no less than twenty (20) but no more than thirty (30) percent of the time of stroke i

between the unseating of the valve and the control switch trip.

Adjust rotors as necessary.

Record bypass time and stem travel remaining to backseat distance AS LEFT in section IV of CPS No. 8451.02C001.

NOTE The closed to open torque switch bypass shall be set as

~

described above unless otherwise directed by Technical Staff Engineering or NSED.

Any deviation from this i

setting shall be documented and stated in detail in the comments section of both the MWR and CPS No. 8451.02C001.

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8.9.1.5 On butterfly type valves,'using manual operation to determine ~ if the valve has, seated properly; adjust the

-close limit switch and mechanical.stop if necessary.

8.9.1.6 - On. butterfly type valves, adjust the open limit and.

mechanical stop as necessary so that the disc will not' travel past 90',.

The pointer should be in the center of

~~

the open~ indicator plate.

8.9'.2 Open to Close signature acquisition

'8.9.2.1 On MOVATS penthouse set Channel A~to SWITCHES, Channel B to TMD, and Cycle to CLOSE.

8.'9.2.2' On MOVATS mainframe set Channel A to 4 volts full scale, Channel B'to 10 volts full scale, and depress the LIVE button.

18.9.2.3. Set time per point to a setting adequate to obtain entire open to close signature.

8.9.2.4 With.the valve in the FULL OPEN position, electrically stroke the valve-in the-CLOSE direction monitoring TMD-and switch output while_ observing limit switch-operation.

When the entire signature is acquired on the screen depress the STORE button.

8.9.3 (Record)

Store TMD.and switch signatures on proper blocks of storage bubble and record the storage data in section V of CPS No. 8451.02C001.

8.9.4 Closed to Open Signature Acquisition 8.9.4.1 On MOVATS penthouse, set CYCLE to OPEN.

8.9.4.2 On MOVATS mainframe, depress the LIVE button.

8.9.4.3 Electrically stroke the valve in the open direction monitoring TMD and switch output while observing limit switch operation.

When the entire signature is acquired on the screen, depress the STORE button.

8.9.5 (Record)

Store TMD and Switch signatures on the proper

~

blocks of storage bubble and record the storage data in l

section V of CPS No. 8451.02C001.

l NOTE J

Current signature may be obtained at the valve or at the motor control center.

If signature is obtained at motor control center, switch signature may be disregarded.

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. NOTE Cycle time shall be considered from circuit energization to control switch trip.

18.10-Motor Current Signature Acquisition-

_c NOTE Record. data on CPS No. 8451.020002~, MOVATS CURRENT TEST DATA SHEET, if this is the only section to be performed.

8.10.1 For' testing AC motor operators using the Simpson Ammeter, proceed to step 8.10.3.

~

8.10.2 For testing AC or DC motor operators using the Fluke Ammeter, the following steps shall be performed.

NOTE Although the Fluke Ammeter may be used'on both AC and DC motors, the preferred ammeter for use on AC motors is the Simpson ammet'er.due to the extensive set-up requirements for the Fluke Ammeter that are not required for the Simpson.

8.10.2.1 AC/DC' switch to DC on MOVATS penthouse.

8.10.2.2 On MOVATS penthouse, set Channel B to CURRENT.

8.10.2.3 On MOVATS mainframe, set Channel B(+) BNC switch to GND and AUTOCENTER switch to 0FF.

8.10.2.4 Using the Horizontal cursor, find the zero mV point.

8.10.2.5 Adjust the B trace using the Channel B DC OFFSET control knob to align the B trace with the horizontal cursor bar at the zero mV point.

8.10.2.6 Set Channel B(+) BNC switch to DC.

8.10.2.7 Turn fluke on and check batteries.

Clamp the Fluke I

probe on a de-energized motor lead.

8.10.2.8 De-magnetize head.

8.10.2.9 Zero the output of the Fluke with thumbwheel.

i 8.10.2.10 Turn the Auto Center switch to ON.

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CPS No.l8451.02 w.,J' -

3.,

18.10.2.-11; (Using,the Channel B DC OFFSET control knob, position the Channel B trace at a-point ju'st above the' lower numerics display.-

s :-

NOTE l.

~

,When monitoring current on the DC motor, connect fluke

[:

l AMP probe between-series field / shunt-field and groundz side'of DC system!with positive side--of AMP probe-on_

e motor side.

The current in both the shunt field and.

the series. field must be monitored ^forLtotal current.

This current monitoring only applies-to compound wound' DC-motor.

All others will have to be addressed on an q

individual basis.

NOTE It will be necessary to turn the Fluke off and then.

back on between strokes of the valve to ensure.the removal of.any residual flux in the magnetic core of the. Fluke.

8.10.3 On the MOVATS' penthouse, set Channel a to SWITCHES, Channel B to: CURRENT, and CYCLE to CLOSE.

8.10.'4 On the MOVATS mainframe, set Channel A to 4 volts full-scale, Channel B full scale' volts in accordance with Table B in Appendix B, time per-point'shall be the same as'that-used for section 8.9.

Depress'the LIVE button.

r NOTE OPEN to CLOSE and CLOSE to OPEN signatures for the purpose of stroke time acquisition should be performed in order and in succession with no adjustments or valve strokes in between.

j.

<8.10.5 (Record)

With the valve in the FULL OPEN position, stroke the valve electrically in the CLOSE direction, monitoring switches and MOTOR CURRENT.

When the entire signature is acquired on the screen, depress the STORE button.

Determine the OPEN to CLOSE cycle time and record in section IV of CPS No.- 8451.02C001.

8.10.6 (Record)

Store the current and switch signatures on the proper blocks of a storage bubble and record the storage data on CPS No. 8451.02C001,Section V, or CPS No.

-8451.02C002.

l

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8.10.7 on the MOVATS penthouse, set CYCLE to OPEN and depress the LIVE button on the mainframe.

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CPSENo. 8451102 i

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-(Record)

With the valve in the FULL CLOSE position, stroke the valve electrically-in the-OPEN direction.

monitoring switches and MOTOR CURRENT. 'When the-entire signature is. acquired on the-screen, depress the store I

button.

Determine the CLOSE to.OPEN cycleftime.and. record-

- 1 Lin.section11V of CPS-No.-8451.02C001.

8.'10.9

.(Record)- Store the Current and Switch signatures on the proper. blocks 'of a ' storage bubble 'and record the: storage

-data on CPS No. 8451.02C001, Section.V, or CPS No.

~

8451.02C002..

8.11

^

Motor Load Signature Acquisition NOTE In. order to obtain motor load.value.or signature, Motor load transducer is required.

~

8.11.1 Motor Load Data Acquisitionoat the Valve 8.11.1.1 Verify all the MOVATS testing equipment is. connected to the valve and'a full MOVATS-test data may be initially obtained.

NOTE The fluke ~~ current probe is required for motor load testing and should be used in accordance with guidelines in Appendix ~D.

8.11.1.2 Connect the motor load transducer (black box) and the fluke.

Use the Appendix D for guidelines for connecting the Black Box and the fluke.

1 8.11.1.3 (Record)

With valve initially in the open position, electrically operate the valve to the close position while monitoring switches and motor load.

Store the data on the bubble and record the storage bubble and record numbers on F

CPS No. 8451.020003, MOVATS MOTORLOAD TEST DATA.

i 8.11.1.4 (Record)

Operate the valve in the open direction, again, monitoring motor load and switches output.

Store the data on the bubble (Refer Appendix F for a sample motor load

?

signature) and record the storage bubble numbers and record numbers on CPS No. 8451.02C003.

L 8.11.1.5 Attach the data shaet CPS No. 8451.02C003 to the MWR and send it to Technical Department for review.

V l

8.11.1.6 (Record)

This data should be used to determine the delay l

time and the motor load threshold value.

Record the t

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values on data sheet CPS No. 8451.02C003.

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CPS No. 8451.02:

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a 8u11.2 Initial' Motor Load Signature Acquisition From MCC-(does not need full MOVATS test) 8.ll.2.J~ Connect the motor load. transducer-(black? box), fluke and:

m the main frame to the MCC breaker.

(use_ Appendix D for guidelines for' connecting the equipment)

. 8.11.2.2'(Record)

With the valve initially in the open position,

. electrically operate the. valve to the close position.while monitoring switches and motor load.

Store the dataLon.the bubble and record the storage bubble and record numbers'on-

~

CPS No. 8451.02C003.

8.11.2.3 (Record)

Operate the valve in the open1 direction, again, monitoring motor load and switches.

Store the data on the bubble and record the storage bubble and record numbers on CPS No. 8451.02C003.

8.11.2.4 Attach the data sheet C.PS No. 8451.02C003 to the MWR~and send it to Technical for review and' determination of motor

' load threshold value.

..I 8.11.3~

' Motor Load Da'ta Acquisition ~from the MCC1 (does not need full MOVATS Test)

NOTE This section of the procedure can be performed.to

. determine the actual / motor load.and verify that this value does not exceed the " threshold value".

Values which do should be considered for full MOVATS testing and/or declaring the-valve inoperable.

8.11.3.1 Connect the motor load transducer to the MCC with the use of alligator clips.

(Use Appendix D for guidelines for connecting the equipment (excluding main frame)).

- 8.11.3.2 (Record)

Electrically open.or close the valve as required, read the motor load value as' indicated on the display, and record on data sheet CPS No. 8451.02C003.

L 8.12 Equipment Removal 8.12.1 De-energize valve operator and turn off MOVATS mainframe.

i 8.12.2 Disconnect all MOVATS control cable connections.

8.12.3 (Initial)

Remove the TMD, switch monitoring device, i-ammeter and load cell.

8.12.4 Remove the load cell support rods one at a time and j

replace bolts taken out previously.

3 i

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. wn.:.. -..a u -...

'eW

-" e' '-

.I

-I CPS No. 8451.02 i r.

k-CAUTION ^

Declutchilever shaft must' be : held -in position and not allowed to;be pulled:out when' removing the end: cap.- Later

's "

models-have the declutch lever; shaft heldfin place by a snap ring located behind the declutch link.',

NOTE j

~~.)

Before replacing;end cap, align torsion spring which holds 1

declutch lever in its normal position.

Replace-end cap

.with gasket,5but-do not bolt _up tight.

Allow 3/8 inch space.between end cap.and housing and replace declutch-lever.. Depress declutch. lever in manual. operation and while holding;down'declutch' lever,fsecure end cap.

8.12.5 Remove MOVATS spring cartridge cap-adapter if used 8.12.6 (QC Wit) (Initial)

Install-spring cartridge cap cover and gasket, and install declutch lever and handwheel.

8.12.7 (QC HOLD). (Initial)..Using the. local control switch (dead man switch), stroke the valve two complete _ cycles to. check for proper operation and verify the following.

Communicate with the control room while cycling valve to=

ensure _ valve-position indicating lights function properly.

This step may be performed using normal control circuit operation if desired.

If' the valve has motor overload-bypass-(95 relay

' circuit)?in the closed direction verify that the proper limit switch contacts function correctly (closed during valve stroke ~from open to closed and then open at approximately the pos,i' tion of torque switch trip).

-If the valve has motor overload bypass (95 relay circuit) in the open position verify that the proper limit switch contacts function correctly (closed during valve stroke from closed to open and then open at the valves full open position).

i If the valve has a torque switch bypass in the open direction verify that the proper limit switch contacts

[

remain closed for approximately 20 to 30% of the valves stroke from closed to open.

8.12.8 (QC Wit)

(Initial)

Remove local test switch and reconnect any leads lifted.

Document removal of switch and lead reconnection using CPS No. 8801.01F001 filled out when switch was reinstalled.

J i

• 9 Page No.

29 of 44 Rev. No.

8

.:..... _ :....,._ _ _ _ _ _. _ __ _ _ _ _. _., _.._.._ _ ~._,_.. _ ____._. _ _

2_

u..

. a.u. _

.... m..,_.

.,____e CPS No. 8451.02 a

..t

^8.12.9 2(QC Wit) (Initial)

Remove jumpers installed on open' and

~

close circuits at the motor control center, document femoval on CPS No. 8801'.01F001 filled out when jumpers wereninstalled.

~

' ;8.12.'10.'(QC Wit);(Initial)

Reconnect motor overload bypass relay-if applicable.

Document reconnection using the CPS.No.

8801.01F001' filled out when leads were lifted.

8.12.11-(Initial)

Perform CPS:No. 9381.01, tMOV THERMAL OVERLOAD DEVICE VERIFICATION, and attach a copy of CPS No.,

9381.01C002, MOV THERMAL OVERLOAD POST MAINTENANCE VERIFICATION CHECKLIST to this MWR package.

8.12.12 (Initial)

Clean gasket surfaces as necessary-to obtain proper seal, replace damaged gaskets and install limit' switch compartment cover.

NOTE Prior to reinstalling the limit switch compartment cover

,on-an SMB-000, (small cover), check flashing on inside edge of cover 1to ensure-there.are no sharp edges that-could. damage wires or compon'ents.

File any sharp edges smooth and ensure filings are removed from.the cover prior

'to reinstallation.

8.13 (Initial)

Clear any safety tags-and notify the Control Room Operator that the work'is completed and PMT may be performed.

8.14 Any deficiencies found as a result of performing the steps in this procedure, other than limit switch or torque switch adjustment, shall be listed in the comments section of the: maintenance work request and a new maintenance work request generated to correct these deficiencies.

9.0 ACCEPTANCE CRITERIA 9.1 (Initial)

AS LEFT thrust values are within-the limits

~

specified in the NSED DATA LIST.

NOTE 3

A copy of the applicable data sheets and the data memory bubbles shall be transferred to the Technical Department.

CAUTION Ensure the memory bubble's protective shutter is in the i

CLOSE position, and the bubble's identification number is t

legible.

Take care in transporting the bubble to ensure no static charges or physical contact occurs to the i

bubbles pins.

Page No.

30 of 44 f

Rev. No.

8 s

-., _, _ _. ~. _, _

_..~ _ __

-CPS No. 8451.02' O -. '.

• i 3

-9.2-(Initial)

Valve was tested for backseating (8.2.6) and open. limit switch set-correctly (8.9.1)..

9.3~

(Initial)

Closed torque switch setting was not changed.

9.~ 4 (Initial)- Time between the motor overload bypass if applicable, and red indicating light limit switch. contacts-J,,

open;1ess than.-(1) second.but greater than (200 milli) seconds prior to torque switch trip.

Technical-Review.

- I' 9.5.

The Technical Staff Representative shall review the test results and.either approve the results or recommend corrective action. ;A permanent record of the test results shall be maintained by the Technical Department, to be used for reference purposes.

A signature by the Technical Staff Representative indicates that the data has been properly transferred and reviewed for possible, degradation of equipment, including stem, spring pack,. valve motor, valve seat,. backseat, etc..And that the valve is operating within the acceptance criteria for thrust and/or motor load.

The comments section should be used to denote

~

identified problems which do~not require corrective action.

1.0.

. FINAL CONDITIONS 0

10.1 The valve has been tagged to identify that the valve has been adjusted, restricting any further unauthorized adj ustment.

10.2 The valve motor operator has been tested and adjusted to ensure proper operation.

10.3 Maintenance Supervisor shall' evaluate the necessity of performing preventive maintenance in accordance with CPS No. 8451.01.

l

11.0 REFERENCES

11.1 Various MOVATS Operating Manuals 5

11.2 Valve Manufacturer's Thrust Specifications 11.3 CPS No. 1029.01, PREPARATION AND ROUTING OF MAINTENANCE WORK REQUESTS i

l l

Page No.

31 of 44 i

Rev. No.

8 L:

m. _ _. _ _.. - - _ _

~.

'., ' I ',

CPS-No. 8457. 02 e

7.

11.4 CPS'No. 1905.~10, RADIATION WORK PERMIT (RWP)

-11.5 CPS No.:1501.02,' CONDUCT OF MAINTENANCE-11.6

. CPS No. 1029.01F001,LMAINTENANCE WORK REQUEST 11.7

-CPS No. 1905.10F001, CLINTON POWER STATION RADIATION WORK PERMIT 11.8 CPS No. 8801.01F001, WIRE OR COMPONENT REMOVAL / JUMPER INSTALLATION FORM

}

11.9 CPS.No. 8451.01, MOTOR OPERATED VALVES, PREVENTIVE MAINTENANCE PROCEDURE 11.10

. CPS No. 1014.01, SAFETY TAGGING PROCEDURE 11.11 CPS. No'. 9381.01, MOV THERMAL OVERLOAD DEVICE VERIFICATION 11.12 NSED SAFETY RELATED MOV DATA LIST 11.13 NSED NON-SAFETY RELATED.MOV DATA LIST 11.14-NRC IE Bulletin No. 85-03 11.15 IP Letter U-600703 11.16 IP Letter U-600529 11.17 CPS No. 8451.03, MOTOR OPERATED VALVES, CORRECTIVE MAINTENANCE PROCEDURE 11.18-NSED Letter Y83293 0

4 12.0 APPENDICES A.

GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME B.

THRUST AND CURRENT TABLES C.

SPECIAL INSTRUCTIONS FOR MOVATS 2100 and 2150 SYSTEMS D.

GUIDELINES FOR CONNECTING EQUIPMENT FOR MCC TEST

^

SYSTEM E.

GUIDELINES FOR DETERMINING DELAY TIME AND THRESHOLD VALUES

~

F.

DETERMINING DELAY TIME AND MOTOR LOAD THRESHOLD VALUE G.

GUIDELINES FOR DETERMINING DELAY TIME AND THRESHOLD h

VALUE IF ACCESS TO VOLTAGE IS NOT AVAILABLE AT MOV

]

H.

VALVE PACKING EOLT TORQUE REQUIREMENTS i

l Page No.

32 of 44 Rev. No.

8

. e -.

CPS No. 8451.02

= ',

7,* '

.9 13. 0' -

DOCUMENTS A.

CPS No. 8451.02C001, MOVATS TEST DATA SHEET

~

B.

CPS No. 8451.02C002,'MOVATS CURRENT TEST DATA SHEET C.

CPS No. 8451.020003, MOVATS MOTOR LOAD TEST ~ DATA i

I i

I I

. ~.

j i-l.

J

.i i

l Page No.

33 of 44 Rev. No.

8 l'

. y..

. x_. :. _.

CPS No. 8451.02 FIGURE 1 LOAD CELL PLATE E

9 g

4 h *k To MoyATS LOAD CELL PENTHOUSE ml

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MOVATS n.

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,,' VOLTAGE PENTHOUS

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G _ %,.

%,. S :

S'.: ITCH SENSING h

s DEv1CE J,

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Page No.

34 of 44 Rev. No.

8 l

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CPS No. 8451.02 FIGURE 2

~

STEM THRUST CALIBRATION DEVICE l

y g

f (N1 A

LOAD CELL 1))

SUPPORT PLATE 5

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I 5%.NSS CERTIFIED EXTE!1SION i

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j 2E LOAD CELL l

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ROD i

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i RODS 5

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.l 5i UPPER THRUST BEARIliG liOUS nu II l

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LJ pl A'

e-VALVE STEM a

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I Page No.

35 of 44 Rev. No.

8

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a.

o CPS ~No. 8451.02

~

. '..:1.

APPENDIX A

. GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME s

1.

The following information will apply to the acquisition of data using the MOVATS 2000 Mainframe.

2.

The follow:.ng controls are laid out from right to lef t on.

the mainframe front panel.

3 ~.

Trigger control must be in auto mode, the auto button must be in.

4.

Time per point may be set on 1 ms, but will be adjusted depending on' data being acquired.

5.

Channel A & Channel B Controls a.

Channel mode switch:

ON b.

Volts full scale switch: WILL BE ADJUSTED depending on

~

signature-and conditions.

c.

Input BNC switches:

(-)GND (+)DC NOTE Ensure that the load cell or switch signature is always in the upper half of the screen and the TMD or current signature is always in the lower half.

6.

Expansion Controls

.a.

Vertical expansion switch:

OFF b.

Horizontal expansion switch:

OFF c.

Auto center switch:

ON d.

Display switch:

ROLL CAUTION The MOVATS 2000 Mainframe must be de-energized prior connecting and disconnecting load cell cable.

7.

Connect cable input leads to corresponding terminals on

'l back of MOVATS penthouse.

Preliminary scope adjustments are complete.

?

• E Page No.

36 of 44 Rev. No.

8 1

+

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'*o; CPS No. 8451.02-p'

,f ;,*.

.y

.r APPENDIX ~A GUIDELINES FOR USE OF MOVATS 2000 MAINFRAME

~

8.

To store a set of signatures depress the_ red " STORE"'

button before.they-leave the screen.-

CAUTION Ensure MOVATS 2000 Mainframe is energized before inserting-

^

bubble memory module.

9.

Plug the memory module into the back of the test unit (after moving.the " record" switch on the bubble in the direction of-the arrow.')

10.

' Depress the "index" button until the appropriate block #

appears at the top of the screen,

~

11.

Press the " auto center" switch to the " select" position to:

choose the s_ignature you wish stored on this bubble block.

- Note the " channel identifier" at: the middle bottom of the screen.

12.

Press the " write" buttons:on the Nicolet Unit (under the screen" and on the Input Unit. simultaneously.

13.

Press the " auto center" switch downward to select other channel.

14.

Press the "index" button the change " blocks" or insert a'nother bubble and "index" to the appropriate block.

i

~

t 1.;

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Page No.

37 of 44 Rev. No.

8

'

• b-

. CPS No$-8451.02-APPENDIX B THRUST AND CURRENT TABLES Maximum thrust should not exceed these values:

. SMB - 000 8,'000 lbs.

SMB - 00 14,000 lbs.

SMB - 0 24,000 lbs.

SMB 45,000 lbs.

-SMB

'2 70,000 lbs.

SMB - 3 140,000 lbs.

SMB - 4 250,000 lbs.

TABLE A VOLTS FULL LOAD CELL EXPECTED THRUST SCALE SETTING 50K 0 - 25,000#

4 50K 25,000-- 50,000#

10 200K 50,000 - 200,000#

4 TABLE B

-AC VALVE FLA RATED AMPS SIMPSON RANGE FULL VOLTS SCALE Less than 1 amp 20

.4V Less than 4 amp 20 IV Less than 8 amp 200 2V Less'than 16 amp 200 4V More than 16 amp 200 10V DC VALVE FLA RATED AMPS FLUKE RANGE FULL VOLTS SCALE Less than 1 amp 20A

.4V Less than 4 amp 20A lV Less than 8 amp 200A 2V

.~

Less than 16 amp 200A 4V More than 16 amp 200A 10V t

1 5

Page No.

38 of 44 Rev. No.

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-CPS No.-8451.02-

,L APPENDIX'C

.Special Instructions for MOVATS 2100 and 2150 SYSTEMS The MOVATS 2100 SYSTEM has the same basic control switches and requires the same cautions as the MOVATS 2000 SYSTEM.

The 2100 SYSTEM-does not require a scope' zeroing process but may require a load span adjustment.

On the MOVATS penthcuse, set the load cell button in or out depending on which. load cell is used (50k or 200k).

The MOVATS 2150 SYSTEM has the same basic control switches and,

requires the-same cautions as the MOVATS 2000 and 2100 SYSTEMS.

The MOVATS 2150 SYSTEM has the capability to interchange TMDs with another 2150 SYSTEM.

The load cell (50k or 200k) may be interchanged between the 2000

-SYSTEM, 2100 SYSTEM, and 2150 SYSTEM; however, mating a load cell with one system will reduce the amount of load cell span adj us tments.

The MOVATSl2150 SYSTEM has an additional piece of equipment Torque Switch Transducer, for measuring spring pack displacement.

This Torque Switch Transducer is only to be used with the MOVATS

-2150 SYSTEM.

I I

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.7 4

Page No.

39 of 44 Rev. No.

8 i_

z

. u:.. : :.

CPd No. 8451.02.-

e '

-.AM

'o a

1 APPENDIX D f;

Guidelines'for Connecting Equipment for MC'C Test System MOTOR IDAD TESTINC El.ECTRICA1. CONNECTIONS' AC MOTORS

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kl (B

c Fluke Connection

.s I

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Cable Current Input To Connector +

Ma'in Fraag i

In Out Back Transducer 8

(Black Box)

=

Front The red lead must be on the T ase which is not affected by directional i{

h changes in the operator.

The..fluk's must also be clamped to the same lead with its current flow (arrow on top of fluke) toward the motor and away from the supply. "Jhe fluke must also be clamped on the h

supply side of the red lead.

Pagit No.'

40 of 44 Re 'r. No.

8

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..=. :. w.... =.

... ~... - -

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CPS No. 8451.02

..o.,

[ '. s.

w k>'

APPENDIX E

' GUIDELINES FOR DETERMINING DELAY TIME T

M "' s AND THRESHOLD VALUES

. l.

Measure the delay time by po'sitioning the vertical; cursor on the peak data point ofl valve unseating on TMD signature.-

~

2.

Modo the dursor to.the correspon' ding point-in time on the votor load signai.ure.

Reset numerics to zero.

33 Move cursor to:the right'to the point at which the motor load l peaks.

Record'dplay time on-Attachment.1,Section V.

o i

4.

Determine the open motor threshold value by positioning the

-vertical cursor on the data point which corresponds to the thrust at torque swit;ch trip.

J 5.

Move the cursor to the left to a data point corresponding with the

'T value of thrust at torque.awitch trip minus load required to I'

overcome the Delta.P forces in the valve.-

.6.'

Move the cursor to a corresponding point on'the motor load signature.

Reset numerics to zero.

7. ? Move cursoit to the right the amount of the delay time value.

Reset numerics to zero.

.8.

Move the,' cursor to the.left to an average' data point before the motor was energized.

This is the threshold value open.

Record saluei on At:achmnt 1,Section V.

+

>, IL 9.

Repeat stdps;4 through 9 for threshold value in closed direction.

p.

i is i

i l

y Aa 2

l l

l Page No.

41 of 44 Rev. No.

8

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m.

.. ~ _ _ _. _ _ _ _. _ _ _. ~ _. _.

3.. - _ -

..m______._._-,

y gy

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.'F CPS.No;'8451.02-4 y~

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3 c.

APPENDIX F

'(y

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t

x l '.

DETERMINING DELAY TIME AND

,e

-MOTOR LOAD THRESHOLD VALUE t.

SWITCHES-TORQUE SWITCH TRI W

2.

')

o c

l/- _ _

=

i 5

I CALCULATED.

g i

THRUST FOR DELTA P TORQUE

,y. c--

i SETPOINT SWITCH 8

I STEM THRUST l

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l DEL / f

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I DELAY TIME 7'

1 I

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RUNNING MOTOR LOAD

[l h

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.l 7

l MOTOR LOAD

---i-e s

4 MAXIMUM MOTOR LOAD "THRESHCLD" TIME e

Page No.

42 of 44 Rev. No.

8 l

)

e -

• li-

-CPS'No. 8431.02

-r,.

.9 c.

APPENDIX G r

GUIDELINES TO DETERMINING DELAY TIME AND THRESHOLD VALUES IF ACCESS TO VOLTAGE IS..NOT AVAILABLE AT MOV 1.

With valve fully closed, run valve open monitoring TMD and switches until' valve unseats.

2.-

Position the vertical cursor on the last data point of the TMD signature before spring pack starts to relax. -Reset. numerics-to j

zero.

3.

Cursor.co the_right to the hammerblow peak.

Record time on.,Section V.

4.

Connect equipment at MCC and set.up to monitor switches and motor load.

-5.

With valve fully closed, run valve open monitoring switches and motor load until; valve unseats.

-6.

Position the vertical cursor on the last data point of the motor-load signature'before motor energization.

Reset-to zero.

7.

Cursor to right to hammerblow peak.

Record time on Attachment 1,

'Section~V.

<8.

Determin'e-hammerblow peak delay time.

9G Continuing to monitor motor load and switches, run valve open against_ load cell.

10.

Move cursor to last data point before torque switch opens.

l'1. - Move cursor to a corresponding point on motor load signature.

12.

Move cursor to left to a point which corresponds to load required to' overcome Delta P in time minus delay time.

Reset numerics to zero.

13. - Cursor to average data point before motor energizes.

Record threshold value.

~

E 14.

Run valve closed monitoring switches and motor load.

15.

Repeat steps 10 through 13 and record closing threshold value.

~

4 Page No.

43 of 44 Rev. No.

8

, :,- -....;. 2....

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e CPS.No. 8451.02-

.f q

~

APPENDIX H

' VALVE PACKING BOLT TORQUE REQUIREMENTS Bolt.

TORQUE REQUIRED TO TIGHTEN THE PACKING Diameter GLAND BOLT NUT, FT-LB 150/300 Lb. Valve-600/900/1500 LB. and Higher Rating Valve (Inch)

NOMINAL-MAXIMUM NOMINAL MAXIMUM 5/16 4(2)'

7(2) 5(2) 10(2) 3/8' 6(2) 12(2) 9(1+2) 18(1+2) 1/2 15(2)

-30(2) 20(1}/23(2)/30(3) 40(1}/45(2)/60(3) 5/8 30(2) 60(2) 45(2) 90(2) 3/4 40(2) 80(2) 75(2)/40(3) 150(2)/80(3) 7/8 50(2) 100(2) 90(2)/60(3) 180(2)/120(3) 1~

'60(2) 120(2) 100(2)

- 200(2) 1-1/8 N/A N/A 125(2) 250(2)

NOTES:

(1)- Rockwell Valve (2)

Anchor / Darling Valve (3)

Yarway Valve This list of torque valves should be used to tighten the packing gland bolt nuts.

This has been compiled based upon information received from the valve vendors.

The torque valves are defined as follows:

Nominal Torque:

Suggested nominal torque required to tighten the nut such that it does not cause leakage.

Maximum Torque:

Maximum allowable torque.

This value shall never be exceeded without further engineering evaluation.

The torque values indicated in above are for gate and globe valves.

Specific torque requirements are not required for butterfly and plug i

valves because these valves close and open on limit (not thrust) and

-packing gland load will not affect their operability.

However, this table may be used as guidelines when performing maintenance on these valves.

}

I t

Page No.

44 of 44 Rev. No.

8

..- - a.-- :..- u -.. -. -

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s.

. '; CLASS CODE:.SNQN1 CPF.No. 8451.02C001

.' {Rev.:7)

,'J. i

.o V

i DOCUMENT TITLE PAGE Document

Title:

MOVATS TEST DATA SHEET X

Revision Approval I i 6 b.m Canckllation ORIGINATOR..................

u GROUP SUPERVISOR............

N74 WM

/

/

DEPARTMENT HEAD.............

d /~ M Z'S'"'--

CM ch Cu C 3. S c)t t,

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INDEPENDENT REVIEWER........

\\\\

NSED........................

t+yL4mu '

COMPLIANCE..................

e A_,Is9.Ox.t4,eue7 quit m iSSuaiNcE...........

~

FACILITY REVIEW GROUP.......

MA e'l 1

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MANAGER - CLINTON POWER STATION..............

/

FEB o 6 W E

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CLAS.S CODE:

SNQN1 MWR No.

CP.j'No. 8451.02C001:

(Rev.17)

EIN s

MOVATS TEST DATA SHEET

~

Prerequisite Verification.

i INITIALS /DATE QC ONLY 5.1 MWR, CPS No. 1029'01F001 issued.

~5. 2 RWP #

5.3 Shift / Assistant Shift Supervisor's Permission to start Initials Date Time 5.5 Measuring and Test Equipment in Calibration QC

/

M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date

~

M&TE EIN Cal Due Date M&TE EIN Cal Due Date

~

~

M&TE EIN Cal Due Date a

M Page 1

of 9

. :=:: z.: -- : :----.;

2...--

,---.2.

. CLASS CODE:

SNQN1-MWR No.

• CPS'No'. 8451.02C001 EIN

-(Rev. 7)

-PROCEDURE SECTION'I

-Record Valve Information Ser. No:

Safety Related

Yes, No

~

-Type / Manufacturer:

Initial Position of Valve:

Open, Close Size:

Final Position Valve Body of Valve:

Open, Close

. Orientation:

LLRT/ILRT

Yes, No Anti-Rotation Device

Yes, No Record Torque Switch Information Valve Location Open Torque Switch Setting:

Building:

Close Torque Elevation:

Switch Setting:

Area / Coordinates:

+

Limiter Plate Size:

Proper Limiter Plate:

Yes, No Torque Switch.

Balancing Capability:

Yes, No Color of Torque Switch Cam striker pin material Record Operator Information Record Motor Information Type:

Volts:

Size:

Rated Amps:

Serial No.:

Speed:

Order No.:

Horsepower:

Stem Orientation:

AC or DC:

Orientation:

Top, Side, Bot i

a 4

Page 2

of 9

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1 CLASS-CODE:' SNQN1 MWR No..

".. CPG' No. 8451'.02C001 -

',-(Rev. 7)

EIN SECTION I (cont'd)

).

Control Circuit Volts:

.'AC or DC' Control Circuit:

. Actual Total Voltage at Breaker Open Control:

Lim,

_ TOR volts.

Clos'ed Control:

Lim, TOR

~

Breaker:

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idCLASS;-CODE: J.SNQN1.

E.tCPS*No. 8451.02C001.

MWR No.

-(Rev.17):

EIN 7

.SECTION II-SPRING PACK CALIBRATION 4

INITIALS /DATE

~

-QC ONLY l8.1 QC'--Verify Parts.

QC

/

8.2 Packing does not leak

. Bolt = size Maximum bolt torque allowed Manufacturer Pre'ssure class Torque applied 8.2.3 Local control switch installed.

Qb - verify wire / component removal.

QC

/

E8.2.4 Jumpers installed to defeat control switch operation.

QC - verify wire. component removal.

QC

/

8.2.5 OL Bypass defeated.

QC - verify wire / component removal.

QC

/

8.2.6 Number of turns left to backseat valve 8.2.10 Inspected declutch shaft for existance of snap ring and snap ring groove.

Snap Ring is in groove.

QC

/

8.3.10.2.1 Difference in mV between shallow and middle hole mV.

8.3.10.2.2 Difference in mV between shallow and deep i

hole mV.

8.6.3 Backseating displacement volts.

Backseating thrust lbs.

8.6.4 Open limit switches adjusted to prevent backseating.

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CLASS CODEi -SNQN1.

MWR~No.

.' " CPS' No. 8451.020001

(Rev. 7)

EIN

SECTION II (Cont?d) 8. 7.1_

Open torque switch bypass contacts open 8.8.2.4 Open torque switch bypass contacts open 8.8.2.8.6 Preload lbs.

!8.'8.2.9.8-Spring Pack Constant (K*-- Factor) lbs/v 8.8.1 QC - verify load cell calibration is performed IAW procedure. steps 8.8.1.1 thru 8.8.1.6.

QC

/

/

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• CNASSCODE:' SNQN1:

MWR No.

' CPS'No. 8451.02C001 (Rev.~7)

EIN

- SECTION III TARGET THRUST' ACQUISITION Close Open.

8.8.2.1 Estimated minimum torque. switch settings AS FOUND Torque Switch Settings Maximum allowed torque switch settings 8.8.3.1 Design Thrust Value (lbs) 8.8.3.2.

Target Thrust-Value (lbs) 8.8.3.2.1 Manufacturers Maximum Target Thrust Value (lbs) 8'.8.3.2.2 Maximum Allowed Thrust Value (lbs) 8.8.3.6.4 As Found TMD Disp. at TST (Volts) 8.8.3.10 AS FOUND' Seating Thrust at TST (lbs) 8.8.3.15 AS LEFT Torque Switch Settings H8.8.3.15 AS-LEFT Seating TMD displacement at TST.(Volts)

8.8.3.15 AS LEFT Seating Thrust at TST (lbs) 4 I

M 1-;

Page 6

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MWR No.--

'..-CLASS CODE '.SNQN1-

• CP,5'.No. 8451.02C001 -

' '. ' c: ( Rev. 7 ) '

EIN SECTION.IV CYCLE TIME ACQUISITION

, l s

8.9.1.1 As found motor overload bypass time Seconds

~ 8. 9.1. 2-

-Red indicating light contacts opening time prior to: torque-

.'. j switch trip..

mS

/

Initials Motor overload bypass contacts opening-time prior to torque switch trip.

mS

/

Initials

-QC verify limit switch operation is as specified on E02 drawing

.QC

/

8.9.1.3 Open torque. switch Bypass Time - As Found Close to Open-Seconds

8. 9.1. 4.

Open torque switch Bypass Time - As Left Close to Open Seconds Valve sis:e Stem travel remaining

.QC verify limit switch operation is as specified on E02 drawing QC

/

8.10.5 Cycle Time Open to Close Seconds 8.10.8 Cycle Time Close to Open Seconds SECTION V

,1;1 BUBBLE STORAGE DATA Channel Step #

Cycle ID No.

Definition Bubble #

Block #

8.8.2.7 TL-CAL A

LOAD CELL Signature 5'

B TMD Signature 5

8.9.3 TS-0C A

Switch Signature 1

c B

TMD Signature 2

8.9.5 TS-C0 A

Switch Signature 3

B TMD Signature 4

8.10.6 CS-0C A

Switch Signature 1

B Current Signature 2

8.10.9 CS-CO A

Switch Signature 3

l B

Current Signature 4

j i

Page 7

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' "i Cf. ASS CODE: 'SNQN1-.

.MWR.No.

1

'.CP9,No. 8451.'02C001 l',1 (R;v.. 7') :

EIN 8.12 Equipment Removal INITIALS 8.12.3 TMD, Switch Monitoring Device, anneter, and

. load cell removed.

INITIALS /DATE

~~

QC ONLY.

8.12.6 Spring _ cartridge cap cover and gasket installed, declutch lever and handwheel installed.

QC - verify keepers, keys, lockwashers, etc. in installed.~

QC

/

-8.12.7 Control room indicating lights operate' properly per control room operator's verbal verification.

QC

/

8.12.8 Dead man ~ control switch removed QC - verify wire / component replacement.

QC

/

8.12.9 Control circuit jumpers removed.

/-

QC - verify jumpers removed.

QC

/

8.12.10 Bypass relay (s) reconnected, if applicable.

/

QC - verify wire / component replacement.

QC

/

8.12.11 Thermal Overload Protection Verified per CPS No. 9381.01, as applicable.

/

8.12.12 Limit switch compartment cover installed and cover gasket acceptable.

8.13 Control room test switch returned to normal position or as directed by the CRO.

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CLASS CODE:

SNQN1..

MWR No.

C)fNo,:8451.02C001

~'.'!(Rsv. 7).

EIN 9.0 ACCEPTANCE-CRITERIA 9.' l

.(Initial)

AS LEFT thrust values are within the lemitsJspecified'in the NSED DATA LIST.

9.2 (Initial) ~ Valve was tested for.backseating.and open limit switch set correctly.

9.3 (Initial)

Closed torque switch setting was not--

changed.

9.4 (Initial)

Time between the limit switch contacts associated with the motor overload bypass, if applicable, and the red indicating open,less than

~

1 second but greater than 200 milliseconds prior to torque switch trip.

COMMENTS Performed By:

(Print)

(Initials )-

(Date)

Performed By:

(Print)

(Initials)

(Date)

Performed By:

(Print)

(Initials)

(Date)

Reviewed By Technical Staff Representative (Signature)

(Date)

Tech Staff Comments t

i Maintenance Supervision (Signature)

(Date) j Key Maintenance History YES NO j

M&TE Trace YES NO s

Page 9

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SNQN1

~ CLASS CODE:

. tP'S_No. 8451.02C002-La -.'

(itev. 3) em DOCUMENT TITLE PAGE MOVATSCURRENTTElTyTAO%vP Document

Title:

R-A Revision Approval Cancellation

.0RIGINATOR..................

GROUP SUPERVISOR............

Wd

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DEPARTMENT HEAD.............

['d C4 5,c w INDEPENDENT REVIEWER........ O b dt br C.G. heb

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17 NSED....'."...................

m <enu' COMPLIANCE..................

QUALITY ASSURANCE...........

'h/M Add o7[5[B7 v

FACILITY REVIEW GROUP.......

M p T -.-.

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-MANAGER - CLINTON

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POWER STATION...............

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SNQN1_

'. ' CLASS CODES.

- $ No. 8451.020002-(R;v. 3)

,v MOVATS CURRENT TEST DATA SHEET Prerequisite Verification

'I INITIALS

_e 5.1

'MWR, CPS No. 1029.01F001 issued 5.2 RWP #

5.3 Shift / Assistant Shift Supervisor's Permission to start Initials Date Time 5.5 Measuring and Test Equipment in Calibration QC

/

M&TE EIN Cal Due Date M&TE EIN Cal Due Date

~

M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date

~M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date i

M&TE EIN Cal Due Date M&TE EIN Cal Due Date

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IASS: CODE:

SNQN1; f,={fS'No.~8451.02C002 5,s

-(Rev; 3)

-INITIALS 8.2-Packing does~not' leak.

~ Bolt size Maximum bolt = torque allowed'

. Manufacturer ~

Pressure. class c

. Torque' applied BUBBLE STORAGE DATA

' Channel

= Step #

Cycle ID No.

Definition Bubble #

Block #

8.10.6 CS-0C A

-Switch Signature.

1 B

' Current Signature 2

8.10.9 CS-CO A

Switch Signature 3

B Current Signature 4

Return to Normal INITIALS 8.12.7 Control room valve-position indicating lights and valve local position indication function properly.

QC-

/

8.13 Control room' operator notified.

COMMENTS l

l Performed By:

(Print)

(lnitials)

(Date) i Performed By:

(Print)

(Initials)

(Date)

Performed By:

l '-

(Print)

(Initials)

(Date)

Reviewed By

. Technical Staff Representative

.i (Signature)

(Date) j Page 2

of 3

L L

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fp 4SS-CODE:.SNQN1 I

@S No. 8451102C002

=(R3v. 3)

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Technical. Staff Comments Maintenance Supervision (Signature)

(Date).

Key Maintenance History YES NO M&TE~ Trace YES NO

.y l

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L.

- ~ n CLASS CODE SNQN1

'tW No. 8451.02C003

~

(k:;v. 0)

~

DOCUMENT TITLE PAGE Document

Title:

MOVATS MOTORLOAD TEST DATA eroPf i

N X

Revision Approval Cancellation ORIGINATOR.................., N GROUP SUPERVISOR............

O '24 d ~~7c-+h C. ~~

DEPARTMENT HEAD.............

b E d 68 4e<* "

~

INDEPENDENT REVIEWER........ C \\ wb I--n C.S. h od u

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NSED........................

COMPLIANCE..................

6 vb m rief QUALITY ASSURANCE...........

/ Rei[

A b h R [g /B 7 v

FACILITY REVIEW GROUP.......

k% r-q

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MANAGER - CLINTON

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W

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///

/ FEB. 0 6 POWER STATION..............

'I a SIGNITURE'/'

DATE

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SNQN1

.* DCPS No. 8451.02C003 S'

(Rev. 0)

_u MOVATS MOTORLOAD TEST DATA Valve No:

MWR No:

Date:

5i5 Measuring and Test Equipment in Calibration

- QC '

/

M&TE EIN Cal Due Date M&TE

'EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date M&TE EIN Cal Due Date 8.2 Packing does.not leak.

Bolt size Maximum bolt torque allowed Manufacturer Pressure Class Torque applied BUBBLE STORAGE DATA Channel Step #

No.

Definition Bubble #

Record #

~

8.11.1.3 or A-Control Switch Close 8.11.2.2 B

Motor Load Close 8.11.1.4 or A

Control Switch Open 8.11.2.3 B

Motor Load Open volts Thrust for Delta "P" lbf

=

8.11.1.6 Delta "T" Value msec =

volts Threshold Value volts 8.11.3.2 Motor Load

• volts i

1a Page 1

of 2

T

, @ SS~. CODE:

SNQN1.

g- : 6 No.-8451.02C003

.(Rev.:0)

COMMENTS:

~

i PERFORMED BY:

(Print)

(Initials)

(Date)

_(Print)

(Initials)

(Date)

~

(Print)

(Initials)

(Date)

~

Tech Staff Review:

-(Signature)

(Date)

COMMENTS:

Maintenance Supervision:

(Signature)-

(Date)

• If greater than threshold value, a full MOVATS test must be b

considered.

The. valve may need to be declared inoperable.

t l-i i

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