ML20084L206

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Forwards Comments Re Rept on Honeycombing - Turkey Point Unit 3 Containment Mat. Mat Sufficiently Intact to Carry Wall Loads Provided Concrete Adjacent to Tendons Has Quality & Continuity Assumed in Design
ML20084L206
Person / Time
Site: Turkey Point 
Issue date: 09/06/1968
From: Philleo R
ARMY, DEPT. OF, CORPS OF ENGINEERS
To: Reinmuth G
US ATOMIC ENERGY COMMISSION (AEC)
Shared Package
ML17198A202 List:
References
NUDOCS 8305200347
Download: ML20084L206 (6)


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ENCCW-EC 9 Septc:6cr 1968 i

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Mr. G. W. Reinmuth 1

i Reactor Inspector Division of Compliance 1

U. 3.' Atemic Energy Cocaicsion Washington, D. C.

20545

Dear Mr. Reinmuth:

Inclosed is a ccpy cf ry rc"itw of the "Rcpert on I!oneyec Oing 1

Turkey Point Unit 3 Centsirsent P.at."

Plcnc let na knau if I can bo of further help.

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> My copy of the report is returned hercuith.

3 Sincorcly yours, i

l 2Inb1 nonrar :. PHILLEO, Chief an' l'ccearch and Development and 5 tcadards Sectica Concretc Ercnch, Za;inecrin3 Div l

Civil Wrh3 l

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.r. Frank Iona "i

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8305200347 700209 PDR ADOCK 05000250 A

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Cor.cnts on l

" Report on Honeycombing, Turkey Point Unit 3 Containment Mat"

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The. report prepared by Lechtel Associates for the Florida Power a'nd Light Company is quito complete, particularly in the inves tiga tive phase, and generally satisfactory. However, the following ec=.ents are I

in~ order:

i Investication.

The investigation by coring, chipping, and scniscope i

was adequate for dealing with the indicated problem. The soniscope survey l

9 II in particula'r was thorough and helpful in assessing the condition of the l

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There is, however, one discrepancy in the interpretation of the mat.

3 data which tends to weaken the conclusions.

In most of the cases in which a readable signal was not received, it has been demonstrated that obstructions other than accidcatal voids were present.

Hence, the absence of a strong signal did not necessarily indicate the presence of voids.

.i At el vation 3.0 it was concluded that many received signals were weak becauke, as a result of a surveying error, the signal paths passed I

through tendon trumpets. Those which were not through trumpets generally I

produced good results. HowcVer, in one sector cf the mat these conclu:.icn; I

arc in disagreement with the path locations shown in Appendix E (Drawin;;

i No. 5610 C-148).

According to Figure 12 of the Whitchurst reporg high horizontal velocities were obtained at the 3.0 ft level in test positions 19 througn 28' and position 30 in Section 4-5; and according to Figure 13 1

high velocities were obtained in test positions 1 through 3.

Appendix C i,

shows that all those pa ths pass through trumpets. Either the plotted i

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i locations ar'c in error or the conclusion that trumpets interrupt signal-is invalid. A personal conta = by telcphone with Professor Wnitcherut j

did not succeed in resolving this matter.

It would be well if it cou t,:

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be cleared up.

Otherwis e, the cenclusicrs of the Whitehurst report are 1

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consistent with Appendix E.

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j Although details of the structural design are not available, the

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i mat appears to be sufficiently intact to carry the wall loads provided 1

l the concrete adjacent to the tendons has the quality and continuity l

assumed in design.

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Proposed Remedial Measure s.

The grcuting procedure outlined in the

' report should prove adequate. During the execution of the work frequent l

samples should be taken to check expansion of the grout since it is sensitive to field conditions.

I l The report is not clear as to how much of the repair will be by f

grouting and how much by shoterete. Shotcrete should be applicabic to.i significant portion of the werk.

i jPreventive Measures.

In paragraph V-2.0 it is stated that a low slump; was required to minimize shrinkage and creep effects. Actually, very little shrinkage can occur in so lar2e a mass; and any sort of cra d-ing resulting' from volume change is unlikely with the large amount of

, steel which is incorporated. In = cst mass concrete structures emphasis is placed on 'he icwest possible water and cement contents for the pur-t pose of minimizing temperature rise and the subsequent thermal stresses I

which accompany cooling. Such structures are normally unreinforced,,,m:

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I these measures are taken to prevent cracking. None of these control measures appear important in thaso heavily reinforced mats. Emphasis i

should be placed primarily on strength and workability. If an extra

' inch of slump is needed for proper placement, there is no reason why it should not be used. There is also no need for two types of concrete.

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Apparently, some difficulty could have been prevented on Unit 3 if it had l

been possible to divert some of the concrete frcm the inside to the out-t i

I side. Honeycomb should be prevented by:

i Considering placing problems when setting s tacl, a.

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bf Providing an adequate nurler of trcaics to restrict the t

' horizontal flow of concrete, and p.

Using a very workable concretc with a slump higher than c.

3 inches if necessary.

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A very good investigation was carried out which, except for one inconsistent group of conclusions, adequately detailed the extcut of i

the problem.

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The grouting repair precedure, which was developed in tha f

manufacturer's shop is adequate.

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In future work more c:nphasis should be placed on concrete j

workability.l i

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j ROBE 2T E. PHILLEO 9 Septe:rber 1968 l

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