ML20041G164

Interim Deficiency Rept Re HVAC Duct Supports,Initially Reported 820305.Summary Schedule for Ongoing Actions & Program Enhancements Encl.Final Rept Expected by 820702

ML20041G164
Person / Time
Site:	Wolf Creek
Issue date:	03/11/1982
From:	Koester G KANSAS GAS & ELECTRIC CO.
To:	Seidle W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
References
10CFR-050.55E, 10CFR-50.55E, KMLNRC-82-173, NUDOCS 8203190343
Download: ML20041G164 (19)

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KANSAS GAS AND ELECTRIC COMPANY T&e' E L L C TF=C CCPAPANI GLENN L MOESTER w<fPastos%v m vu s an March 11, 1982 Mr. W.C. Seidle, Chief ,

Reactor Projects Branch 2 l U.S. Nuclear Regulatory Commission y Region IV

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!/ / 'i 611 Ryan Plaza Drive, Suite 1000 Arlington, Texas 76011 /

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KMLNRC 82-173 p 'N '

Re: Docket No. STN 50-482 \

Ref: KMLNRC 81-111 dated 9/10/81 from GLKoeste , >(

KG&E, to GLMadsen, NRC ] ,

Subj: Interim 10CFR50.55(e) Report - !!cating/ - e Ventilating / Air Conditioning Duct Support @ gf(,f[ .! ,'"-I 4 /

• p i Dear Mr. Seidler g & .. /

This letter formally documents the status report given to RQ' personnel during our March 5, 1982 meeting at the Region IV office in Arlington, Texas.

The purpose of the meeting was to advise the NRC of progress made toward completion of the seventeen activities described in the Reference, and of our future plan of action concerning the lieating/ Ventilating / Air Conditioning (((VAC) duct supports.

The " Summary Schedule for On-going Actions and Program Enhancements",

which is attached, was distributed to NRC personnel. Item 10, " Improve processing of completed records", was corrected to reflect the correct target completion date of April 30, 1982, rather than January 31, 1982.

Within the 17 major activities there are a total of 109 milestones of which 78 have been completed. Of the 17 major activities, 6 have been completed. The 6 completed activities are:

1. 6 - Close out KG&E Audit TE 57061-K53;

1. 9 - Improve coordination between WP's and QCP's;

1. 11 - Develop controls for transfer of signatures / dates between records;

1. 13 - Improve control of welder ID stamping; Vs/ /

8203190343 820311 PDR ADOCK 05000482 s PDR .ddress: RO. Box 208 I %4chita, Kansas 67201 - Telephone: Area Code (316) 261-6451

e Mr. W.C. Seidle KMLNRC 82-173 March 11, 1982

1. 14 - Quality Engineering review of DR's;

1. 15 - Craft and Quality personnel awareness of quality process.

From the documentation review on the remaining HVAC duct supports and from a reinspection of the welds on 29 of these supports, the following facts have been determined:

1. The records (W-100's and WCR's) associated with some of these hangers have discrepancies similar to the original 122, i.e. welder ID numbers do not match -

heat numbers do not match.

2. The records for 83 hangers show that weld inspection was performed by a QC trainee or a Level 1 inspector.

3. A high percentage of the supports (greater than 50%)

have one or more welds which are, to a minor degree, undersize.

As a result of our findings, we will take the following actions:

1. Complete Activity #17 with the review and disposition of documentation discrepancies. Issue a Corrective Action Report and Deficiency Reports as appropriate and proceed with the next two steps.

2. The additional hangers with documentation discrepancies which cannot be reconciled will be added to rework program, i.e., grind out welds and start over with new documentation.

3. For the remaining safety-related hangers not totally is-worked, we will reinspect 100% with Level 2 inspectors and add weld metal to all undersized welds.

We will send a final report or advise you of any significant problems on or before July 2,1982. If you require additional information, please contact us.

Yours.very truly,

((

GLK bb Attach cc: Mr. Thomas Vandel Attach

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h PRUGRAM EN!lANCEMENTS IMPROVE CONTROL OF WLLDER I.D. STAMP!NG 13 Mll.ESTONES S O N C J F N A M J J

1. Revise QCP-IV-llt to include quality verification of welder identification - . _ _ _ .A on both the veld and associated docu-mentation as applicable.

2. Revise QCP-IV-Il2 to include quality verification of welder identification _.._ ...A on both the weld and associated docu-ment.ition as y plJcable._ _

3. Revine QCI'-l'!-509 to include quality verification of welder identification ~~ ~~ ~ ~ ~

4 on t>oth the weld and associated docu-mentation as app l i.c a b l e .

4. Revise QCP-Vil-200 to include quality verification of welder idritification ~~ ~~~~

on both the weld and associated docu-mentation as apylicable.

5. Revise QCP-VII-201 to ine'ude quality vertfacation of welder identification __ _,__,,

on both the welJ and asso.iated docu-mentation an apglicable.

Reivse QCP-V[l-504 to int tude quality .

6.

verificat ion of welder identification on both the weld and associated docu-

~~ ~~~--

~-d men t a t ion as_ajf icable

7. Revise QCP-VIII-200 to include quality verific.ition of welder identification ~~ ~ ~ ~ ~ ~ "

on both the weld and associated docu- **[

mentation as applicable.

8. Revise OCP-X-302 to include quality verifloation of welder identification ~- --~-~

~N on both the weld and associated docu-mentitton as applicable. '* l

9. Revise QCP-XI-300 to include quality verification of welder identification ,_,,, ,_

, ,5 on both the weld and associated docu-mentation as applicable.

10. Hewise QCP-XIV-502 to include quality verification of welder identification _ __ _,

_ b, on both the weld and associated docu-mentation as applicable.

11. ICvaluate the need for tighter controls on welder identification stamps including X

the practicality of having ualque stanps manufactnrired.

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