ML18003B294
| ML18003B294 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 11/30/1984 |
| From: | CAROLINA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML18003B291 | List: |
| References | |
| MMM-021, MMM-21, NUDOCS 8606100293 | |
| Download: ML18003B294 (15) | |
Text
SPRO"-:
8606200293 860602 PDR ADOCK 05000400 E
PDR CAROLINA PO'li'ER 6
LIGHT CO!fPAXY
'HEARON HARRIS NUCLEAR PO4aR PLANT PLAÃP OPERATING NAlUAL VOLUME 4 PART 1
PROCEDURE TYPE:
i'taintenance
~1anagement
.'lanual NUMBER:
TITLE:
'.iarking, Identification, Procurement and Record
~~fanagement of Hoisting Equipment and Rigging REVISION 0 APPROVED:
Signature
/ a ~V Date TITLE;:.
Page 1 o" 1
8?RO25 Table of Contents Section 1.0 PURPOSE
2.0 REFERENCES
3.0 RESPONSIBILITY 3.1 Manager Maintenance 3.2 Maintenance Engineer/Specialist 3.3 Maintenance Foreman 3.4 Lead Mechanic 4.0 DEFINITIONS 4.1 Hoisting Equipment 4.2 Rigging 5.0.
PROCEDURE 5.1 Equipment Identification 5.2 Certification of Load Capacities 5.3 Identification of Rigging, Sl'ngs and Chokers
- 6. 0 ATTACEKiNTS 1
Annual Hoist/Chainfall Inspection Check List 2
Annual Sling Inspection Check List 3
Annual Jack Inspection Check List Annual Comealong inspection Check List
~Pa e
4 4
4 6
6 6
6 6
6 7
7 8
9 10 11
.'i'll-21 Rev.
0 Page 2 of 11
0
L;s oc r aced-ve Pa-es
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11 N."R-21 Rev.
0 Page 3 of 11
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0 This proced re establishes specific instr ct:ons
- o-. ide.".t..ica:;".".,
marking a.".d record management of hoist ng an" r;g,g;"..g apparat s
sed for genera'.
a.".c specia'. lifts o. mate"ials a.".c e=
."..,ent.
.';.ese instructions are supplementary to the reou.reme"..ts of.'!.'I:!-"0.
2.0 REFERENCES
1.
A.'iSI N45.2.2
" 1972 2.
AiSI B30.2.0-1976 3.
OSHA Standard 1910.
Subpart N
4..'M-020
- Operation, Testing, Maintenance and Inspec=ion of Cranes and Material Handling Equipment 5.
lib'REG 0612 Control of Heavy Loacs 3.0 RESPONSIBILITIES 3.1.
Mana er Maintenance The Manager Maintenance has the overall responsibility for the safe handling of all equipment and material in accordance with refe enced specifications and regulations, and for the safe logistical organization of all rigging and handling operations.
3.2 Maintenance En ineer Specialist The Maintenance Engineer/Specialist is responsible for the following:
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1.
Collect and maintain copies of reports pertaming to hoisting equipment and rigging used for general lifts, These reports shall be made during load tests, testing and special visual examinations.
Cranes and forklifts shall be identified by CP&L I.D. number in these reports.
He will additionally assign unique identification numbers as required.
2.
Transmit to Quality Sssurance, when collected as a result of:requirements of procedure,
- code, standard, specification or purchase order the following reports:
a.
Special visual inspections b.
Magnetic particle examinaticn or other Non-Destructive Examinations reports.
c ~
d.
Test lift results Monthly crane and forklift inspections results RiM-21 Rev.
0 Page 4 of ll
SPR025 3.2 Maintenance En ineer S ecialist (continued) 3.
Determine the safety factor of rigging arrangements when there may be questions concerning safety requirements.
Ensure required certification is maintained for all
- slings, chokers,
- shackles, cranes and forklifts.
Identify rigging and hoisting equipment, ensuring that NDE inspections are current and correctly marked in accordance with Paragraph 5 of this procedure.
Maintain a copy of equipment inspection records.
7.
Verify the load capacity of all slings and shackles by:
a.
Manufacturer's certifications of load tests b.
Safe working load ratings permanently affixed to hoisting equipment or rigging c.
Establishing load test of the lifting device if none of the above is available.
8.
Ensure that initial NDE is performed on slings or shackles by qualified NDE testing personnel.
9.
Notify Quality Assurance of all load or rerating tests.
10.
Review supply requisitions for slings, chokers and shackles to ensure that all appropriate OSHA requirements are included.
The requisitions shall set forth the certification and documentation requirements to be included in the purchase order.
3.3 Maintenance Foreman The designated maintenance foreman will ensure that lifting arrangements meet all applicable safety regulations.
The foreman will be responsible for required inspection of general rigging hardware and properly identifying all hardware passing inspection documenting same on Attachments 1 through 4.
3.4 Lead Mechanic The Lead Mechanic designated by the Maintenance Foreman shall:
Organize crews and delegate work as detailed or required to assure the safety of personnel, equipment and materia.s.
Thoroughly inspect all lifting hardware and rigging arrangements prior to making a lift..
KW-21 Rev.
0 Page 5 of 11
Lead 'lecha" c"nt'.".ued'nsure tha aV. s'.;.",gs have marker.
an up-:o-da:e or cur:e"..:;.".s"e.=.c.".
5elegate one s'gnal man for each;ift, a'.though:;".e s g-.a., ma.".
need not be restricted from performing other du:'es concurrent }y.
~.0 DEFINITIONS
~. 1 Hoistin Eouinment Lift crane including the sheave block and hooks (or sheave block shackle) and forklifts.
Fork lift type hoists.
- 4. 2
~Ri ~in Any sling, choker, shackle or other apparatus used to attach
=he load to the hoist hook or shackle.
5.0 PROCEDURE 5.1 E uiument Identification The CPEL equipment number of the cranes, forklifts, sl'..gs, or
- shackles, etc. will be used for identificat'on purpose.
The se"ial number of the block with hook or shackle shall be used for identification purposes of those components.
If the hook or shackle does not have a serial number, it shall be marked with a number consisting of the unique I.D. number and safe working load in tons e.g.,
(XXX-200) when the XXX is the unique I.D. number and 200 being the safe working load in tons (Reference 2.2).
5.2 Certification of Load Ca acities Certification of load capacities for hoisting equipment may be verified by Manufacturer's load tables, which are permanently attached to the crane, or available at the crane.
Tables can be verified through the manufacturer's serial number and to verify the load capacity of the crane.
2.
Certification for equipment and rigging shall be retained for the lifetime of the particular item while it is installed in the plant or stored for future use.
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SPR025 5.3 Identification of Ri ings, Slin~s and Chokers The Maintenance Engineer/Specialist shall ensure that all rigg'ngs, slings and cnokers used'for general lifts are collected and.
inspected at intervals no greater than once every 12 months.
The color code identification of rigging shall be as follows:
1.
Slings and chokers passing inspect'on shall be marked with a blue or green color coded marker corresponding to the period the inspection is to cover.
Period color codes shall be as follows:
Odd calendar years
= Green 1985,= Green Even caleDdar years
= Blue i.e.,
1980 = Blue 1986 = Blue 1987 = Green 2.
All hooks, slings and shackles which do not, pass the rigging visual inspection shall have a red dot p'a'nted on them.
The deficiency shall be further investigated by one or more of the following methods:
a.
Magnetic particle testing or other suitable crack detection testing.
b.
Load testing.
3:
If any of these methods prove the item to be satiszactory, a red dot shall be painted over with blue or green paint as applicable.
No shackle or sling having a red dot painted on it shall be used for any type of lift.
Any shackle, pin, ox hook shown to have a discontinuity shall be identified by painting a red dot on it. If the hook, shackle, o'r pin already has a blue or green mark, then the red dot shall be painted on top of the blue ar green mark.
The discontinuities shall be carefully evaluated and determinations made as to whether further testing or rerating at a lower capacity may be in order.
If either of these methods prove the items to be satisfactory, then the red dots shall be painted over with the applicable color code paint.
No sheave block hook, shackle or pin shall be used if it has a red dot painted on it.
5.
If the item remains suspect because of discontinuities and rerating is judged inappropriate by the Manager Maintenance or his designee, it, shall be des-oyed by',
cutting it into pieces.
6.0 ATI'ACHMEiVS'S MMM-21 Rev.
0 Page 7 of 1'1
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