IR 05000424/1987016

Insp Repts 50-424/87-16 & 50-425/87-12 on 870217-20.No Violation or Deviation Noted.Major Areas Inspected: Const NDE Unit 2,general Observation of Housekeeping & Matl Storage

ML20207T932
Person / Time
Site:	Vogtle
Issue date:	03/02/1987
From:	Blake J, Newsome R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20207T799	List: IR 05000424/1987016 ML20207T798
References
50-424-87-16, 50-425-87-12, NUDOCS 8703240431
Download: ML20207T932 (9)

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UNITED STATES

/je Cfig 'o NUCLEAR REGULATORY COMMISSION

[ n REGION li g ,j 101 MARIETTA STREET. * 2 ATLANTA, GEORGIA 30323 nh is

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Report Nos.: 50-424/87-16 and 50-425/87-12 Licensee: Georgia Power Company P. O. Box 4545 9 Atlanta, GA 30302 Docket Nos.: 50-424 and 50-425 Licen'se Nos.: NPF-61 and CPPR-109 Facility Name: Vogtle 1 and 2 Inspection C u February 17-20, 1987 Inspect r: v 7 7 O o Dat Signed Approv d by: ) (- 33 7 l ./Blake, Section Chief Date Signed E 6eering Branch D(v sion of Reactor Safety SUMMARY Scope: This routine, unannounced inspection was conducted in the areas of construction nondestructive examination (NDE) Unit 2, general observation of housekeeping and material storag Results: No violations or deviations were identifie PDR ADOCK 05000424 G PDR

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REPORT DETAILS Persons Contacted Licensee Employees

• W. Whitney, General Manager, Project Support

• H. Pinson, Vice President, Project Construction

• W. Hayes, Vogtle Quality Assurance (QA) Manager

• D. Groover, QA Manager, Construction

• A. McCarley, Project Compliance Coordinator Other licensee employees contacted included construction craftsmen, engineers, technicians, security force members, and office personne Other Organizations J. E. Miller, QA Manager, Pullman Power Products (PPP)

J. Abbott, Supervisor, Nuclear Installation Services Company (NISCO)

NRC Resident Inspector

• H. Livermore, Senior Resident Inspector, Construction

• Attended exit interview Exit Interview The inspection scope and findings were summarized on February 20, 1987, with those persons indicated in the above paragraph. The inspector described the areas inspected and discussed in detail the inspection findings. No dissenting comments were received from the license The licensee did not identify as proprietary any of the materials provided to or reviewed by the inspector during this inspectio . Licensee Action on Previous Enforcement Matters This subject was not addressed in the inspectio . Unresolved Items Unresolved items were not identified during this inspectio . . -

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. Independent Inspection Effort Construction Progress The inspector conducted a general inspection of Unit 2 containment, auxiliary buildings, and material storage areas to observe construction progress and construction activities such as welding, housekeeping, and storag Within the areas examined, no violations or deviations were identifie . Construction Nondestructive Examination (NDE) Unit 2 The inspector conducted examinations, observed examinations, and reviewed records for various NDE methods, as indicated in the following sub-paragraphs, to determine whether NDE activities were being accomplished in accordance with the applicable code and regulatory requirements. The applicable code is the American Society of Mechanical Engineers Boiler and Pressure Vessel (ASME B&PV) Code,Section III,1977 Edition, Winter 1977 Addenda. The nondestructive examinations were being conducted by Pullman Power Products (PPP) and Nuclear Installation Services Company (NISCO) for the license Visual Examination Work Observation / Record Review (57050)

(1) Work Observation (a) The inspector observed visual examinations being performed on the welds listed below. These observations were made to: determine whether the applicable drawing, instructions or travelers clearly specify the test procedure to be used and that a copy of the procedure is available in the area where the work is being performed, identify for record review the personnel performing the examination and ascertain whether they are qualified to perform the assigned tasks; determine whether the required tools and examination aids (as specified in the examination procedure) are available at the work location; determine whether the specific areas, locations and extent of exami-nation are clearly defined; determine whether the test attributes are as specified in the applicable test procedure; ascertain whether the defects are evaluated in accordance with the procedure requirements, correct acceptance criteria is used and the inspection results are reported in a prescribed manne . . _

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NISCO Item Drawing Weld A-9 2X6AB08-55 1&4 B-3 2X6AB08-55 2&4 N-8 2X6AB08-55 5 D-12 2X6AB08-55 6 F-7 2X6AB08-55 1&3 J-8 2X6AB08-55 5 C-8 2X6AB08-55 2 2-90-6 BMI Support #5 E127 thru E156 2-90-7 BMI Support #5 E127 thru E156 PPP Drawing Weld Cy dition 2K4-1301-127-06 2-127-W-116 Fitup Tack Welds 2K4-1301-127-06 2-127-W-120 Fitup Tack Welds 2X4DL4A17 2-003-W-501* Defect Removal Excavations (2)

• Traveler not signed by visual examiner due to weld filler material not being at job site so verification of material could not be accomplished as required by the controlling visual examination procedur (b) The inspector performed verification visual examinations on the below listed randomly selected NISCO completed Unit 2 welds using measuring devices provided by the Nuclear Regulatory Commission's Region II office. The examinations were performed to ascertain whether the correct acceptance criteria was used and that the inspection results were reported in a prescribed

. manner consistent with controlling specifications and procedure Piece N Lines or Item Weld BMI 14-H-4 5 2-90-1 BMI 31-0-12 5 2-90-1 BMI 52-L-15-F 5 2-90-1 BMI 52-L-15 5 2-90-1 BMI 32-L-13 5 2-90-1 BMI 32-L-13-F 5 2-90-1 BMI 33-C-5 5 2-90-7 BMI Support #5 E 153, 4, 5, 6 2-90-7 BMI Support #5 E 183, 4, 5, 6 2-90-7 BMI Support #5 E 211, 12, 13, 14 2-90-7 BMI Support #5 E 239, 40, 41, 42

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(2) Records Review

(a) The inspector reviewed six PPP and five NISCO visual examination personnel qualification records to ascertain whether these records properly reflect the employer's name, person certified, activity qualified to perform, effective

' period of certification, signature of employer's designated representative, basis used for certification, and annual visual acuity, color vision examination and periodic

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recertificatio (b) The inspector reviewed the examination reports for the below listed Unit 2 welds to determine compliance with procedure requirements for examination record NISCO Item Drawing Weld A-9 2X6AB08-55 1&4 B-3 2X6AB08-55 2&4 C-8 2X6AB08-55 2 D-12 2X6AB08-55 6 F-7 2X6AB08-55 1&3 i J-8 2X6AB08-55 5 N-8 2X6AB08-55 5

! 2-90-6 BMI Support #5 E127 thru E156 i 2-90-7 BMI Support #5 E127 thru E156 PPP 150 N DESCRIPTION WELD N J3-1208-497-01 2" Socket 497-W-718 2J3-1208-497-01 2" Socket 497-W-717

, 2K3-1208-022-01 1" Butt 022-W-504

2K3-1208-023-02 1" Socket 023-W-505

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2K3-1202-408-01 4" Butt 408-W-03A 2J4-1204-108-01 3/4" Socket 108-W-209 2K3-1204-012-01 8" Butt 012-W-08 2K7-1205-008-01 3/4" Socket 008-W-104 2K3-1592-025-02 1 " Socket 025-W-112 2K3-1592-031-02 2 " Butt 031-W-01 2K3-1217-176-01 3" Butt 184-W-01J 2K5-1302-116-01 3" Butt 116-W-01 I

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b. Liquid Penetrant Examination Records Review (57060)

(1) A review of qualification records, for five NISCO and six PPP liquid penetrant examination personnel, was accomplished to determine whether the qualification records reflect the employee's name, person certified, activity qualified to perform, level of qualification, effective period of certifica-tion, signature of employees designated representative, basis used for certification, annual visual acuity, color vision examination, and periodic recertificatio (2) The inspector reviewed the examination records for the below listed welds to determine compliance with procedure requirements for examination record NISCO Item Piece No. Weld }

A-9 2-90-1 1&4 B-3 2-90-1 2&4 C-8 2-90-1 2 D-12 2-90-1 6 F-7 2-90-1 1&3 J-8 2-90-1 5 N-8 2-90-1 5 PPP ISO N SYSTEM WELD K3-1208-055-01 CVCS 055-W-02 055-W-111 055-W-113 055-W-117A 055-W-132A 056-W-106 2J4-1204-136-03 SIS 136-W-154A 140-W-108 145-W-102 2V4-1501-025-01 CTB 025-W-07B 025-W-11 2-025W-109 2K7-1201-115-01 RC 178-W-102 178-W-103 2V5-1202-005 SCWS 008-W-109 008-W-106

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c. Radiographic Examination Work Observation / Records Review (57090)

(1) Work Observation (a) Radiographic examinations being perfomed by PPP personnel on the welds listed below were observed by the inspecto The only radiography available for observation was being performed by PPP. NISCO has completed all radiography required to be accomplished by the WELD h ISO N SIZE / CLASS VIEW OBSERVED 2V4-1515-006-01 006W01A 2 " - II 0-1, 1-2, 2-3, 3-0 2K4-1208-487-01 487W172 1" - II O & Tec K4-1201-192-01 192W125* 2" - I 2-3, 3-0, Tec * Technique shot was unacceptable due to the density varia-tion between the penetrameter and the weld area. This weld [

had to be completely re-radiographe (b) Observation of the radiographic examination performed on the above listed welds was performed to: determine whether the applicable drawings, instructions, or travelers clearly specified the examination procedure to be used and that a copy of the procedure was available to the radiographer; l identify for subsequent records review the personnel

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performing radiography or evaluating the examination results are qualified to perform the assigned task; determine whether the required equipment and materials, as specified in the examination procedure, are available at the work station; determine whether the specific areas, locations, and extent of examination are clearly defined; determine whether the examination attributes are as specified and consistent within the limits or ranges dictated by applicable controlling documents and spcification (c) In addition to the above, the film processing and film identification, flashing process, was observed to determine whether the radiographic film was being processed in accordance with applicable procedure requirements and that the processed film was free of chemical and mechanical blem"shes which could interfere with interpretatio __ . _... - . . . Y

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(2) Records Review (a) The below listed PPP and NISCO radiographic films were reviewed to determine if radiographic quality was in accordance with the applicable procedure and Code require-ments and to specifically verify the following: penetra-

. meter type, size, and placement; penetrameter sensitivity;

, film density and density variation; film identification;

film quality; and weld coverag PPP 150. N WELD FILM VIEW REVIEWED

2K4-1204-045-01 2-045-W-106 A,B,C,D

2K4-1204-025-02 2-025-W-101 A,B,C,D i

2K4-1204-024-03 2-024-W-104 0-1, 1-2, 2-3, 3-0

2K3-2402-019-01 2-004-W-115 A, B, C

2K3-1302-029-01 2-029-W-06A 0-1, 1-2, 2-3, 3-0 2K4-1201-192-01 2-125-W-106 A,B,C,D 4 N1SCO

, 150. N TUBE / PENT./ WELD ID FILM VIEW REVIEWED

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2X6AB08-55 B-13/58/1 0, 60, 120, Gap 2X6AB08-55 D-14/49/1 60, 120 2X6AB08-55 H-15/43/1 0, 60, 120, Gap 2X6AB08-55 F-3/30/1 0, 60, 120, Gap 2X6AB08-55 E-9/12/1 0, 120 (b) The inspector reviewed the examination records for the

, above listed welds to determine compliance with procedure requirements for examination records and to determine if i the disposition of the welds radiographed was in compliance with applicable Code and specification requirements.

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(c) A review of qualification records for three NISCO and four PPP radiographic examination personnel was accomplished to determine whether the qualification records reflect the employer's name, person certified, activity qualified to

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perform, level of qualification, effective period of certification, signature of employer's designated repre-t

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sentative, basis used for certification, annual visual acuity, color vision examination and periodic

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(d) The inspector conducted a review of calibration records for densitometers 4065 and 1742A, also, X-Ray Film Step Tablet 058201, and reviewed material certifications for selected penetrameters to ascertain whether the documents are retrievable, complete and accurat Within the areas examined, no violation or deviations were identifie i

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