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Category:DEFICIENCY REPORTS (PER 10CFR50.55E & PART 21)
MONTHYEARML20206H2611999-05-0505 May 1999 Part 21 Rept Re Defect Found in Potter & Brumfield Relays. Sixteen Relays Supplied in Lot 913501 by Vendor as Commercial Grade Items.Caused by Insufficient Contact Pad Welding.Relays Replaced with New Relays ML20207M9231999-03-12012 March 1999 Amended Part 21 Rept Re Cooper-Bessemer Ksv EDG Power Piston Failure.Total of 198 or More Pistons Have Been Measured at Seven Different Sites.All Potentially Defective Pistons Have Been Removed from Svc Based on Encl Results ML20154E2171998-09-28028 September 1998 Follow-up Part 21 Rept Re Defect with 1200AC & 1200BC Recorders Built Under Westronics 10CFR50 App B Program. Westronics Has Notified Bvps,Ano & RBS & Is Currently Making Arrangements to Implement Design Mods ML18066A2771998-08-13013 August 1998 Part 21 Rept Re Deficiency in CE Current Screening Methodology for Determining Limiting Fuel Assembly for Detailed PWR thermal-hydraulic Sa.Evaluations Were Performed for Affected Plants to Determine Effect of Deficiency ML20236X2351998-08-0505 August 1998 Part 21 Rept Re Defect Associated W/Westronics 1200AC & 1200BC Recorders Built Under Westronics 10CFR50,App B Program.Beaver Valley,Arkansas Nuclear One & River Bend Station Notified.Design Mod Is Being Developed ML20236N3871998-07-0909 July 1998 Part 21 Rept Re Deficiency Identified in Event 32725, Corrected by Mgp Instruments Inc.Licensee Verified,Affected Equipment Has Been Reworked & Tested at Sce.Design Mod Completed ML20249B7791998-06-22022 June 1998 Part 21 Rept Re Findings,Resolutions & Conclusions Re Failure of Safety Related Siemens 4KV,350 MVA,1200 a Circuit Breakers to Latch Closed ML20217C2481998-04-21021 April 1998 Potential Part 21 Rept Re Failure of Siemens Circuit Breaker to Close Latch in Test Position W/Ge Test Flag Installed. Cause Indeterminate.Will Ship Identified Circuit Breakers to Siemens Mfg Facility in Wendell,Nc for Checking Procedure ML18065B1351998-01-0606 January 1998 Part 21 Rept Re Use of Deltstrat Code for RCS Flow Rate Determination.Code Corrects for Temps to Determine Hot Leg Bulk Coolant Temp ML20203J2521997-12-0101 December 1997 Deficiency Rept Re Failed Mdr Relays at Entergy Operations Inc,Waterford 3 Nuclear Generation Station.Caused by Contaminated Grease.Housekeeping Procedures Formalized & Added Enclosed Booth Isolating Mdr Final Assembly LD-97-033, Part 21 Rept Re Defect in Potter & Brumfield Mdr Relays, Models 170-1 & 7032.Extended Problem to Include All Mdr Relay Models W/Date Codes 93XX-95XX.Root Cause Analysis, Written Rept & Recommended Corrective Actions Due by 9712011997-11-20020 November 1997 Part 21 Rept Re Defect in Potter & Brumfield Mdr Relays, Models 170-1 & 7032.Extended Problem to Include All Mdr Relay Models W/Date Codes 93XX-95XX.Root Cause Analysis, Written Rept & Recommended Corrective Actions Due by 971201 LD-97-028, Part 21 Rept Re Contamination of Lubricant Which Has Led to Hardening of Lubricant in Certain Potter & Brumfield Mdr Relay Models 170-1 & 7032.Will Distribute Copy of Rept to Utils Having ABB-CE Designed Nuclear Steam Supply Sys1997-10-13013 October 1997 Part 21 Rept Re Contamination of Lubricant Which Has Led to Hardening of Lubricant in Certain Potter & Brumfield Mdr Relay Models 170-1 & 7032.Will Distribute Copy of Rept to Utils Having ABB-CE Designed Nuclear Steam Supply Sys ML20211M6491997-10-0808 October 1997 Addenda 1 to Part 21 Rept Re Weldments on Opposed Piston & Coltec-Pielstick Emergency stand-by Diesel gen-set lube-oil & Jacket Water Piping Sys.Revised List of Potentially Affected Utils to Include Asterisked Utils,Submitted ML20211H7911997-09-30030 September 1997 Part 21 Rept Re Failure of Weldment Associated w/lube-oil Piping Sys on 970804 at Millstone,Unit 2.Root Cause Is Not Yet Known.Quality of Weldment Is Being Considered.Listed Util Sites Affected LD-97-024, Part 21 Rept Re Error in Energy Redistribution Factor Used in LOCA Analysis for Listed Plants for Which ABB-CE Performed Analysis.Issued Recommendations Info Bulletin 97-0041997-08-14014 August 1997 Part 21 Rept Re Error in Energy Redistribution Factor Used in LOCA Analysis for Listed Plants for Which ABB-CE Performed Analysis.Issued Recommendations Info Bulletin 97-004 ML20217H0511997-08-0505 August 1997 Part 21 Rept Re Discovery That Radiation Monitoring Sys Power Supply Circuit Board Subject to Premature Electronic Component Failure ML20140A9661997-05-29029 May 1997 Part 21 Rept Re Ksv Emergency Diesel Generator Power Piston Failure.Caused by Jacket Water in Combustion Chamber. Recommends That Users Verify That Crown Thickness at Valve Cutout Be 100 Minimum ML20140G4481997-05-0101 May 1997 Part 21 Rept Re Potential Defect in Component of Dsrv & Dsr Enterprise Standby Diesel Generator Sys.Recommends That Springs Be Inspected on Periodic Basis,Such as During Refueling Outages ML20137G6261997-03-25025 March 1997 Svcs Part 21 Rept Re Emergency Generators Installed at Zion Station Which Developed Significant Drop in Crankcase Lube Oil Level.Caused by Crack in Liner Wall,Allowing Jacket Water to Enter Chamber ML20134B2301997-01-24024 January 1997 Final Part 21 Rept Re Potential Safety Concern on Matl Used for Fabrication of Permanent Canal Seal Plate.Correpondence W/Fabricator & Matl Supplier Documents Tig Automated Welding Process Used to Fabricate Angle Pieces LD-97-002, Part 21 Rept Re Piping Line Loss Between SG & MSIV Inlet When MSSVs Area Activated.Recommends That Utils Confirm Proper Adjustment of MSSV Blowdown Settings So as to Preclude Valve Chatter & Related Structural Concerns1997-01-17017 January 1997 Part 21 Rept Re Piping Line Loss Between SG & MSIV Inlet When MSSVs Area Activated.Recommends That Utils Confirm Proper Adjustment of MSSV Blowdown Settings So as to Preclude Valve Chatter & Related Structural Concerns ML18065B0111996-10-18018 October 1996 Part 21 Rept Re Application of Certain Aspects of ABB-CE Safety Analysis Methodology ML20117K9731996-09-10010 September 1996 Follow-up Part 21 Rept of Re Failures of Waterford 3 Dedication Testing Process of Seven Commercial Grade Barksdale Pressure Switches ML20116C7031996-07-29029 July 1996 Part 21 Rept Re Failures Identified by Waterford 3 Dedication Testing Process of 7 Commercial Grade Barksdale Pressure Switches ML20117G4641996-05-14014 May 1996 Part 21 Rept Re Cooper Bessemer Reciprocating Products,Div of Cooper Cameron Corp,Issued Ltr to Define Utils/Plants Containing Similar Equipment as Supplied on Cooper Bessemer Ksv & Enterprise Dsr EDGs LD-96-009, Part 21 Rept Re Potential Instrumentation Decalibr at Low Power.Affected Utils Should Ensure That Log Power Channels Properly Calibr & cross-correlated to Linear Power Channels at 100% Reactor Power1996-04-15015 April 1996 Part 21 Rept Re Potential Instrumentation Decalibr at Low Power.Affected Utils Should Ensure That Log Power Channels Properly Calibr & cross-correlated to Linear Power Channels at 100% Reactor Power ML20101N8441996-04-0505 April 1996 Interim Part 21 Rept Re Potential Safety Concern on Matl for Fabrication of Permanent Canal Seal Plate.Licensee Will Provide Final Rept to NRC in Approx Six Months Upon Completion of Evaluation of Welds ML20086N9981995-07-21021 July 1995 Part 21 Rept Re Mdr Relays W/Potentially Damaged Internal Contact Arms ML20082E7421995-04-0404 April 1995 Part 21 Rept Re Nonconformance in Dresser Industries,Inc (Dresser) MSSV Owned by Entergy Operations,Inc ANO Unit 1. Part Used in Safety Valve That Was Not Mfg to Spec Requirements & Not Mfg Nor Provided by Dresser ML20077D3431994-11-29029 November 1994 Part 21 Rept Re Suspect Master Connecting Rods & Contains Info Location in Engine for Rods ML20078G3051994-11-0909 November 1994 Rev to Part 21 Rept Re Potential Problem W/Master Power Connecting Rods.Vendor Recommends Listed Utils Perform Visual Insp of Master Rods to Determine Applicability of Rept ML18038A8971994-09-0707 September 1994 Part 21 Rept Re Defect in Latching Mechanism of Potter & Brumfield Relay on C&D High Voltage Shut Down Alarm Assembly Printed Circuit Boards.Pull Test on Relay Reset Button Incorporated Into Receiving Insp Procedures ML20070Q5721994-05-10010 May 1994 Part 21 Rept Re Potential Defect of Samtec,Inc 11-pin Connector Socket in Pro Series Bargraph Instrumentation. All safety-related Bargraphs That May Contain Suspect Connector Have Been Identified & Licensee Notified LD-94-019, Suppl Part 21 Rept Re Notification of Potential Defect in motor-driven Relays Supplied by ABB-CE to Waterford Steam Electric Station Unit 3.Entergy Oparations Aware of Info1994-03-16016 March 1994 Suppl Part 21 Rept Re Notification of Potential Defect in motor-driven Relays Supplied by ABB-CE to Waterford Steam Electric Station Unit 3.Entergy Oparations Aware of Info ML20059H7721994-01-17017 January 1994 Part 21 Rept Re Virginia Power Notifying Fairbands Morse Via Failure Analysis Rept NESML-Q-058 of Defective Air Start Distributor cam,16104412 ML20059F2631994-01-0707 January 1994 Part 21 Rept Re Air Start Distributor Cam Mfg by Fairbanks Morse.Mfg Suggests That Site Referenced in Encl App I Inspect Air Start Distributor Cam as Soon as Practical LD-93-177, Part 21 Rept Re Potter & Brumfield motor-driven Relays Models 7032,7033 & 7034 Supplied by ABB/C-E to Entergy Operations Waterford Steam Electric Station,Unit 3.Eighty- Two Percent of Affected Relays Tested1993-12-23023 December 1993 Part 21 Rept Re Potter & Brumfield motor-driven Relays Models 7032,7033 & 7034 Supplied by ABB/C-E to Entergy Operations Waterford Steam Electric Station,Unit 3.Eighty- Two Percent of Affected Relays Tested ML20058K3841993-12-0909 December 1993 Part 21 Rept Re Potential Defect in Component of Dsrv & Dsr Enterprise Standby DG Sys,Regarding Potential Problem W/ Subcover Assembled Atop Power Head ML20058G5981993-11-17017 November 1993 Part 21 Rept Re Westronics Recorders,Model 2100C.Signal Input Transition Printed Circuit Board Assembly Redesigned to Improve Recorder Immunity to Electromagnetic Interference.List of Affected Recorders & Locations Encl ML20057G1511993-10-0707 October 1993 Part 21 Rept Re Westronics Model 2100C Series Recorders. Informs That Over Several Tests,Observed That Recorder Would Reset During Peak Acceleration & Door Being Forced Off Recorder.Small Retaining Clips Added to Bottom of Door LD-93-139, Part 21 Rept Re Error in Input to Large Break LOCA Analysis. Paint Thickness Factor of Ten Larger than Intended Used for One of Walls in Containment.Caused by Wrong Value Transcribed & Used in LOCA Analysis1993-09-24024 September 1993 Part 21 Rept Re Error in Input to Large Break LOCA Analysis. Paint Thickness Factor of Ten Larger than Intended Used for One of Walls in Containment.Caused by Wrong Value Transcribed & Used in LOCA Analysis ML20056D7071993-07-15015 July 1993 Part 21 Rept Re Reportable defect-75 PSIG Relief Check Valve 1 Npt,Emd 9521844,Kepner 416C-1-75 ML20044G5011993-05-26026 May 1993 Part 21 Rept Re Buffer Amplifier Modules Mfg by Bailey Controls Co Containing Suspect Negative Ref Power Supply Having Safety Implications.Caused by Design Error in Circuitry.Modules Would Not Result in Miscalibration ML20044G5311993-05-26026 May 1993 Suppl to 921207 Part 21 Rept Re Declutch Sys Anomaly in Certain Types of Valve Actuators Supplied by Limitorque Corp.Limitorque Designed New Declutch Lever Which Will Be Available in First Quarter 1993 ML20128C3971993-01-28028 January 1993 Suppl to 921217 Final Part 21 Rept Re Defect on Cast Steel Cylinder Heads.One Addl Part (1A-7680) Discovered Which Was Supplied to Util.Copy of Rept Also Sent to Affected Util ML20127H2301993-01-15015 January 1993 Part 21 Rept Re Potential Defeat in Component of Dsrv & Dsr Enterprise Standby DG Sys.Starting Air Distributor Housing Assemblies Installed as Replacement Parts at Listed Sites LD-93-003, Part 21 Rept Re Defect in Potter & Brumfield Model 170-1 Relay.One of Two Rotor Return Springs Broke & Portion of Spring Lodged Between Rotor & Stator.Rotor Springs Supplied by Lewis Spring Co.Info Bulletin Being Prepared1993-01-13013 January 1993 Part 21 Rept Re Defect in Potter & Brumfield Model 170-1 Relay.One of Two Rotor Return Springs Broke & Portion of Spring Lodged Between Rotor & Stator.Rotor Springs Supplied by Lewis Spring Co.Info Bulletin Being Prepared ML20126J5961992-12-31031 December 1992 Part 21 Rept Re Potential Loss of RHR Cooling During Nozzle Dam Removal.Nozzle Dams May Create Trapped Air Column Behind Cold Leg Nozzle Dam.Mod to Nozzle Dams Currently Underway. Ltrs to Affected Utils Encl ML20126F8081992-12-22022 December 1992 Part 21 Rept Re Possible Condition of Gag Plug in Cap of Valves That Cause Valves Not to Lift to Requirement for Providing Full Capacity.Affected Customers Notified.Removal of Caps &/Or Gag Plugs Recommended ML20126B0421992-12-17017 December 1992 Final Part 21 Rept Re Potential Problem W/Steel Cylinder Heads.Initially Reported on 921125.Caused by Inadequate Cast Wall Thickness at 3/4-inch-10 Bolt Hole.Stud at Location Indicated on Encl Sketch Should Be Removed 1999-05-05
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20217L8931999-10-31031 October 1999 Rev 1 to BAW-10235, Mgt Program for Volumetric Outer Diameter Intergranular Attack in Tubesheets of Once-Through Sgs ML20217F2891999-10-13013 October 1999 Drill 99-08 Emergency Preparedness Exercise on 991013 ML20212L1141999-10-0101 October 1999 Safety Evaluation Granting Request for Exemption from Technical Requirements of 10CFR50,App R,Section III.G.2.c ML17300B3811999-09-30030 September 1999 Monthly Operating Repts for Sept 1999 for Pvngs,Units 1,2 & 3.With 991007 Ltr 0CAN109902, Monthly Operating Repts for Sept 1999 for Arkansas Nuclear One,Units 1 & 2.With1999-09-30030 September 1999 Monthly Operating Repts for Sept 1999 for Arkansas Nuclear One,Units 1 & 2.With ML20217E3381999-09-30030 September 1999 Monthly Operating Repts for Sept 1999 for Songs,Units 2 & 3 ML20217G7211999-09-30030 September 1999 Monthly Operating Repts for Sept 1999 for Waterford 3 Ses. with ML20216J6271999-09-27027 September 1999 Rev 0 to CALC-98-R-1020-04, ANO-1 Cycle 16 Colr ML20212F5261999-09-22022 September 1999 SER Approving Request Reliefs 1-98-001 & 1-98-200,parts 1,2 & 3 for Second 10-year ISI Interval at Arkansas Nuclear One, Unit 1 ML20212A1471999-09-13013 September 1999 Special Rept:On 990904,condenser Monitor Was Declared Inoperable.Difficulties Encountered During Component Replacement Precluded SCE from Restoring Monitor to Service within 72 H.Alternate Method of Monitoring Was Established ML20211N0511999-09-0303 September 1999 SER Approving Exemption from Certain Requirements of 10CFR50.44 & 10CFR50 App A,General Design Criterion 41 to Remove Requirements from Hydrogen Control Systems from SONGS Units 2 & 3 Design Basis ML20211Q8201999-08-31031 August 1999 Monthly Operating Repts for Aug 1999 for Songs,Units 2 & 3. with ML20211Q2141999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Waterord 3 Ses.With ML17300B3271999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Pvngs,Units 1,2 & 3 0CAN099907, Monthly Operating Repts for Aug 1999 for Ano,Units 1 & 2. with1999-08-31031 August 1999 Monthly Operating Repts for Aug 1999 for Ano,Units 1 & 2. with ML17313B0751999-08-27027 August 1999 LER 99-002-00:on 990730,test Mode Trip Bypass for EDG Output Breakers Not Surveilled.Cause Under Investigation.Operations Personnel Conservatively Invoked SR 3.0.3 for SR 3.8.1.13. with 990827 Ltr ML20211F4281999-08-25025 August 1999 Safety Evaluation Concluding That Licensee Provided Acceptable Alternative to Requirements of ASME Code Section XI & That Authorization of Proposed Alternative Would Provide Acceptable Level of Quality & Safety ML20211H8621999-08-23023 August 1999 Safety Evaluation Accepting Licensee Requests for Relief RR-E-2-03 - RR-E-2-08 from Exam Requirements of Applicable ASME Code,Section Xi,For First Containment ISI Interval ML20210P4731999-08-11011 August 1999 COLR Cycle 10 Songs,Unit 2 ML20210P4791999-08-11011 August 1999 COLR Cycle 10 Songs,Unit 3 ML20210Q6521999-07-31031 July 1999 Monthly Operating Repts for July 1999 for Songs,Units 2 & 3 ML20210S0581999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Waterford 3.With ML20210Q6361999-07-31031 July 1999 Corrected Monthly Operating Rept for July 1999 for Waterford 3 0CAN089904, Monthly Operating Repts for July 1999 for Ano,Units 1 & 2. with1999-07-31031 July 1999 Monthly Operating Repts for July 1999 for Ano,Units 1 & 2. with ML17313B0611999-07-31031 July 1999 Monthly Operating Repts for July 1999 for Pvngs,Units 1,2 & 3.With 990810 Ltr ML20210L2771999-07-30030 July 1999 SONGS Unit 3 ISI Summary Rept 2nd Interval,2nd Period Cycle 10 Refueling Outage U3C10 Site Technical Services ML20210K8831999-07-29029 July 1999 Non-proprietary Addendum B to BAW-2346P,Rev 0 Re ANO-1 Specific MSLB Leak Rates ML20210D8951999-07-23023 July 1999 Safety Evaluation Accepting First 10-yr Interval Inservice Insp Plan Requests for Relief ISI-018 - ISI-020 ML17313B0191999-07-16016 July 1999 LER 99-005-00:on 990618,RT on Low DNBR Was Noted.Caused by Hardware Induced Calculation Error.Cr Operator Was Taken to Place Reactor in Stable Condition IAW Appropriate Operating Procedure ML17300B3151999-06-30030 June 1999 Monthly Operating Repts for June 1999 for Pvngs,Units 1,2 & 3.With 990714 Ltr 0CAN079903, Monthly Operating Repts for June 1999 for Ano,Units 1 & 2. with1999-06-30030 June 1999 Monthly Operating Repts for June 1999 for Ano,Units 1 & 2. with ML20209C9281999-06-30030 June 1999 Monthly Operating Repts for June 1999 for Songs,Units 2 & 3. with ML20209H3781999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Waterford 3 Ses. with ML17313A9921999-06-21021 June 1999 Special Rept:On 990525,RMS mini-computer Was Removed from Service to Implement Yr 2000 Mod & Was OOS Longer than 72 H Allowed.Caused by Planned Y2K Mods.Preplanned Alternate Sampling Program Was Initiated ML17313A9911999-06-18018 June 1999 Special Rept:On 990510,loose-part Detection Sys Channel 2 Was Declared Inoperable.Caused by Malfunction of Mineral Cable Connector to Accelerometer.Licensee Will Implement Modifications Which Will Enhance loose-part Detection Sys ML20195J8951999-06-17017 June 1999 Safety Evaluation Granting Relief for Listed ISI Parts for Current Interval,Per 10CFR50.55a(g)(5)(iii) ML20207E8631999-06-0303 June 1999 Safety Evaluation Accepting Licensee 990114 Submittal of one-time Request for Relief from ASME B&PV Code IST Requirements for Pressure Safety Valves at Plant,Unit 3 ML20195D3061999-06-0202 June 1999 Safety Evaluation of TR SCE-9801-P, Reload Analysis Methodology for San Onofre Nuclear Generating Station,Units 2 & 3. Rept Acceptable ML20207E7231999-06-0202 June 1999 Safety Evaluation Authorizing Proposed Alternative Exam Methods Proposed in Alternative Exam 99-0-002 to Perform General Visual Exam of Accessible Areas & Detailed Visual Exam of Areas Determined to Be Suspect ML20196A6251999-05-31031 May 1999 Non-proprietary Rev 0 to TR BAW-10235, Mgt Program for Volumetric Outer Diameter Intergranular Attack in Tubesheets of Once-Through Sgs ML20196A0191999-05-31031 May 1999 Monthly Operating Repts for May 1999 for Arkansas Nuclear One,Units 1 & 2.With ML17313A9731999-05-31031 May 1999 Monthly Operating Repts for May 1999 for Pvngs,Units 1,2 & 3.With 990608 Ltr ML20195K3391999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Waterford 3 Ses.With ML20195H5491999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Songs,Units 2 & 3 ML20195C3041999-05-28028 May 1999 Annual Rept on Abb CE ECCS Performance Evaluation Models ML20195D1991999-05-28028 May 1999 Probabilistic Operational Assessment of ANO-2 SG Tubing for Cycle 14 ML20206M7711999-05-11011 May 1999 SER Accepting Relief Request from ASME Code Section XI Requirements for Plant,Units 1 & 2 ML20196L3221999-05-11011 May 1999 SONGS Unit 2 ISI Summary Rept 2nd Interval,2nd Period Cycle-10 Refueling Outage ML17313A9281999-05-0707 May 1999 LER 99-004-00:on 990408,PSV Lift Pressures Were Outside of TS Limits.Caused by Lift Pressure Setpoint Drift.Psvs Have Been Tested,Disassembled,Inspected,Reassembled & Certified at Wyle Labs ML20206H2611999-05-0505 May 1999 Part 21 Rept Re Defect Found in Potter & Brumfield Relays. Sixteen Relays Supplied in Lot 913501 by Vendor as Commercial Grade Items.Caused by Insufficient Contact Pad Welding.Relays Replaced with New Relays 1999-09-30
[Table view] |
Text
oc7.g3.ggg7 33:4 - 7ED CE TOC STt15 DEVELOPr1T 060 E5 5203 P.03/05
~
ABB October 13,1997 I.D 97 028 l Document Control Desk ,
U.S. Nuclear Regulatory Commission l Washington, DC 20555
Subject:
Report Pursuant to 10 CFR 21 Regarding Certain Models of Potter &
Brumfield Relays Gentlemen:
l The purpose of this letter is to notif fthe Nuclear Regulatory Commission of a defect pursuant to 10 CFR 21," Reporting of Defects and Noncompliance." The identified
" defect" is contamination ollubricant which has led to the hardening of the lubricant in l certain Potter & Brumfield Products Division MDR relay models 170-1 and 7032 such '
that the relays could fail to function. These relays are used in the Plant Protection System (i.e., Engineered Safety Features Actuation System and Reactor Protection System).
Waterford Stiam Electric Station (WSES) has informed ABB.CE of four failed Potter &
Brumfield Type MDR rotary relays. Although not all of the failed relays were supplied by ABB.CE, they were manufactured by Potter & Brumfield at the same facility utilizing similar components, lubrication material, and techniques The failed relays initially reported were limited to AC versions of the MDR Relay. A recently reported failure of a Model 7032 (DC Version) relay by WSES may indicate that the problem applies to both AC and DC voltage relays Potter & Brumfield has verbally indicated that they believe model MDR relays potentially affected are date coded 94XX, and that earlier (93XX) and later (95XX) date coded relays are not affected.
(
WSES had a failure analysis of each relay performed by Southwest Research Institute after I g
removal of the relay from service. In all cases, Southwest Research Institute identified the '
problem to be hardened bearinn lubricant.
pfi' Potter & B.umfield's initial evaluation of the reported problem is that the lubricant
/y hardening effect is likely due to contaminants introduced into the lubricant and potentially excessive application oflvbricant which occurred during assembly of the suspect relays 9710160120 971013
^ " '
E" 8n* MyElylLliMI ABB Combustion Engineering Nuclear Operations em- es ., = .o e. = t.,. - , w ,,,,
~ ~ ~
UCT-13-1937 '13i42 ~ AED CE NUC STt13 DEVEt 0Pt1T ' 05020552d3' P.53/05
. LD.97 028 Page 2 ABB.GE's investigation to date has revealed that Potter & Drumfield supplied approximately 96 relays of the rnodels identified above to ABB CE that are date coded 94XX. These have been supplied to various nuclear power plants as delineated in the attachment as part of the infom1ation specifically required by 10 CrR 21.
Very truly yours, COMBUSTION E ' NEERING, Inc,
!an c ard, Director Operations Licensing cc: M. F. Darnoski(ABB-CE) 1 4
l
-- - -- M
- OCT-13-1997 13 43 AED CE NUC SW15 [EVELC*11T E60 805 5303 P.04/05 Attachment to 1
LD.97 028
, ABB Combustion Engineering Nuclear Operations 10 CFR 21 Renort of a Defect or Failure to Comniv The following information is provided pursuant to 10 CFR 21.21 (c)(4):
(l) Name and address of the Individualinforming the Commission:
Ian C. Rickard, Director Operations Licensing Combustion Engineering 2000 Day liill Road Windsor, CT 06095 0500 (II) Identification of thefacility, the activity, or the basic component suppliedfor suchfacility or such activity within the UnitedStates whichfalls to comply or contains a defect:
The basic components are Potter & Brumfield MDR relay models 1701 and 7032.
Information from Potter & Brumfield indicates that the concern potentially affects not only the 1701 and 7032, but also the 7033 and 7034 relays date-coded 94XX.
(Ill) Identification of thefirm constructing thefacility or supplying the basic component whichfalls to congly or contains a defect:
The relays were supplied to ABB.CE by Potter & Brumfield and were subsequently provided to the nuclear plants identified in item (vi) below by:
l Combustion Enginecting, Inc.
2000 Dayliill Road 4
Windsor, CT 06095 0500 (iv) Nature of defect orfailure to comply and the safey hazard which is created or could be created by such defect orfailure to comply:
The defect is lubricant contamination and excessive application oflubricant leading
, to hardening of the lubricant in Potter & Brumfield MDR relay models (date coded 94XX) 170-tand 7032 and potentially 7033 and 7034 such that the relays could fail to function. These relays are used in the Plant Protection System (i.e.,
Engineered Safety Features Actuation System and Reactor Protection System),
and their failure could prevent proper functioning of the Plant Protection System l
[-
OCT-13-19 N l 3 43 PID CE ffJC STMS DEVELOPMT 000 205 $203 P.05/05 2 Attachment to e
LD 97 028 1
(v) , The date on which the Igormation ofsuch defect orfailure to cowly was obtained:
ABB.CE received information regarding failures of tne subject relays on August 6, 1997, l
\
(vi) in the case of a basic comonent which contains a defect orfalls to comply, the
\
number andlocation of allsuch components in use at, suppIledfor, or being suppliedfor one or morefacilities or activitics subject to the regulations of this part:
ABB CE has supplied MDR relays as replacement or original equiprnent as f?llows:
Utility Plant Model Nos Arizona Public PVNGS I,2,3 7032,7033,7034 Serv ce Co Ent:rry ANO2 7032,7033,7034,170 1 Entercy Waterford 3 7032,7033,7034,170 1 Edison SONGS 2, 3 7032,7033,7034,170 1 International, Inc These relays are normally energized, and are deenergized to actuate.
(vii) The corrective action which has been, is being, or will be taken; the name of the Individual responsiblefor the action; and the length of time that has been or will be taken to complete the action:
ABB.CE is currently evaluating potential corrective actions.
(viii) A ny advice related to the defect orfsilure to comply about thefacility, activity, or basic component that has been, is being, or will be given to purchasers or licensees:
In parallel with providing this 10 CFR 21 report to the NRC, ABB CE will distribute copies of the report to utilities having an ABB.CE designed Nuclear Steam Supply System Those utilities will also be provided with ABB-CE's recommended corrective actions, when developed.
TOTAL P.05
c GENERAL INFORMATION or OTHER EVENT NUMBER: 33077 LICENSEE: ABB COMBUSTION ENGINEERING NOTIFICATION DATE: 10/13/97 CITY: WINDSOR REGION: 1 NOTIFICATION TIME: 13:42 [ET)
COUNTY: STATE: CT EVENT DATE: 08/06/97 LICENSE #: AGREEMENT: N EVENT TIME: 00:00(EDT)
DOCRET: LAST UPDATE DATE: 10/13/97 ;
NOTIFICATIONS JOHN PELLET RDO NRC NOTIFIED BY: HESS VERN HODGE NRR HQ OPS OFFICER: CHAUNCEY GOULD EMERGENCY CLASS: NOT APPLICABLE 10 CPR SECTION:
CCCC 21.21 UNSPECIFIED PARAGRAPH EVENT TEXT ABB COMBUSTION REPORTED A PART 21 ON CERTAIN MODELS OF POTTER & BRUMFIELD RELAYS. THEY HAVE IDENTIFIED THE " DEFECT" AS CONTAMINATION OF LUBRICANT WHICH HAS LEAD TO THE HARDENING OF THE LUBRICANT IN CERTAIN POTTER &
BRUMPIELD PRODUCTS DIVISION MDR RELAYS (MODELS "370-1" AND "7032"). THIS -
" DEFECT" COULD RESULT IN RELAY FAILURE. THESE RELAYS ARE USED IN THE PLANT PROTECTION SYSTEM. THERE IS ALSO THE POTENTIAL FOR RELAY MODELS "7033" AND "7034" TO FAIL TO FUNCTION CORRECTLY. THESE RELAYS HAVE BEEN SUPPLIED TO PALO VERDE 1, 2 AND 3, ARKANSAS NUCLEAR ONE UNIT 2, WATERFORD 3, AND SAN ONOFRE 2 AND 3. ABB-CE IS CURRENTLY EVALUATING POTENTIAL CORRECTIVE ACTIONS WHICH WILL BE PROVIDED TO THE UTILITIES WITH ABB-CE DESIGNED -
NUCLEAR STEAM SUPPLY SYSTEMS. ,
T 1
.