ML20092E666
| ML20092E666 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 08/15/1995 |
| From: | AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML20092C178 | List: |
| References | |
| OLA-3-A-150E, NUDOCS 9509150261 | |
| Download: ML20092E666 (24) | |
Text
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'** COPY (* COPY **~ COPY ** COPY ** COPY ** 00PY ** COPY ** COPY ** COPY ** COPY NUCL, EAR PLANT MAINTF. NANCE WORK ORDER (1 OF 2)
- 1. CONTROL NO. 19003339 00 2.DATE 07/17/90 3. UNIT 1 4. SYSTEM 2403 5.MPL/ TAG NO. 12403G4001 DIESEL GENERATOR SA. REPAIR TAG MPL/ TAG (S) ASSOCIATED WITH SPECIAL INDICATORS
- 6. PROB / THE STICKING OF SEVERAL AIR START VALVES WAS DETERMINED TO BE THE WORK CAUSE OF THE RECENT 2A D/G FAILURE TO START.
REQ.
CO!IT. w u n w n Ws. D
__ ;b7h S N iks_4 M d H NPRD "Y" J { { k Q t, g ti nu
- 7. INITIATOR DUSTY ADAMS 8.SUPRV_ JP REDDING LOC 1DGB1-9.MWO CLASS S EQP CLASS 015 10. UNIT STAT _ _ _ _ _ _ _ _ 11. FIRE PROTECT N 12.DCR N 13.):CR/ DR N 14. TYPE MAINT P 15. DURATION 16.
CREW CRAFT MECH (EST/ACT)~~ ELEC(EST/ACT) I&C(EST/ACT) CONT (EST/ACT) HP/OT(EST/ACT) 0 - 2.- 0 0 0 0 HRS. i t_
EXP.
0 0 0 0 0 SCHED BEG __/ __/ _ _/j_
SCHED ENS _/_/_
__/_/[ ' _/_/_ _/_/_
RESP FOR MA
_/_/_ _/ __/ _ j_/ __ _/_/_
M.C , gEMN.
99%. g.<m cie70 18. WELD PERM N RWP PERM _/J;L-20 7 ROC QC REVIEWED BY {'7%bMJ_/gLc,' 21.PRI 24 22.LCO g
- 23. WORK
- M Mr W
- INST.
ALL 18 AIR START VALVES ARE TO BE " POP" TESTED PRIOR TO AND IMMEDIATELY FOLLOWING THEIR NEXT SURVEILLANCE RUN. THE " POP" TEST CONT.
Y CAN BE PERFORMED BY CONNECTING HOUSE SERVICE AIR (REGULATED TO 100 PSI)
TO THE 1/4" SUPPLY TUBING (COMING FROM THE AIR START DISTRIBUTOR) AT OPS 24.IN'TIATE N7/ DATE REVIgWDATE _]/ /98 25. SPEC REV REQ N f_/ 78 MNTCA f IIP DATE "L/Aj{ ENG Q DATE ]_/& SIG.
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ELE 1 SE FOR WORK ------
'DATEJ_/Lp/g WORK ,
PERFRMED TEE @/ww 4 ' y c.ffee r CONT.
N HIST SUM ,
28.MTRL R QD fqeinq57 toS54 %: f(-Oil 29.PERSO PERFOI}fjlNG WORK (NAME) DATE 30.MAINTENpCE FOREMAN DATE
- i. (ML 3 /j *D N Mf) W
- i la
- 31. INSPECTION PERFORMED BY M )/J.G/'L M // A // DATE '
- 32. METHOD OF F.T. M() 1 4 <i r n t ft gg
'/ /
- 33. PROCEDURE # 0 50,26 n _L
- ESNPE0ABI LITY A.EC- 37. METHOD USED TO PROVEA/7 lb.-7 3 4. PERFOIpCD .13Y 3 5. DATE _-7_/ gig 36
. . SATISFY /UtdATISFY fyj39. IF UNSAT . CORR. ACTION DPERABILITY L /)
M4 _
- 40. UNIT STATUS AT TIME OF FAILURE /] 41. TYPE FAIL 3.CAUSE OF FAILURE 44. DETECT BY
- 42. MODE OF FAIL Q AJ 45.EFFECT ON SYS 46.EFF ON PLANT t_J 47.MWO STAT D 48.CAUSE -~
0.NEWMWO,__fj/A
~
51.OPER.g ACCEPT BY .< /2 La -7 ' ~4 9.COI R DATE ACT. d ~ />
52.OSOS APPROVAL b)/A 7" ' '
DA E __/J 2/ b b
- 53. SPEC REV COMP _ 9%
55.CLOSE OUT APPROVAL BY QC I'
K M(ff[j,PJ /A 05,4j0. MMI
_M'Fe E ET . # DATE M, 9509150261 950815 f/' "
~
PDR ADOCK 05000424 7Af#Wp G PDR
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' 00 COPY ** COPY **~ COPY'** COPY ** COPY ** COPY ** COPY ** COPY ** COPY ** COPY NUCL, EAR PLANT MAINTENANCE WORK ORDER (CONTINUED) (2 OF 2)
CONTROL NO. 19003339 00 WORK INSTRUCTIONS: POINT ENTERING SUB-COVER.
A QUICK BURST OF SERVICE AIR WILL ACTifATE THE AIR START VALVE AND AN AUDIBLE METALIC " CLICK" SHOULD BE HEARD.
THE QUICK RELEASE OF THIS AIR WILL ALLOW THE AIR START VALVE SPRING TO CLOSE THE VALVE; AND AGAIN AN AUDIBLE
" CLICK" SHOULD DE DETECTED. THE EVIDENCE OF THESE " CLICKS" WILL ASSURE THE VALVE IS OPERATING PROPERLY.
UPod cww PUE:Ticd - of Test - o c couaec.t- -
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. PROCEDURE NO. REVISION
- PAGE NO.
VEGP 27598-C 0 21 of 31 Sheet 1 of 4 DATA SHEET 1 i ,
./'/cv M pIR START VALVE INSPECTION 3 -
COMPONENY CRDTJFTITLE: PARTS GROUP NO.
AIR START VALVE 02-359 CDUATION: UNIT NO.
V0GTLE ELECTRIC GENERATING PLANT /
IAG NUMBER: ENGINE SERIAL NO.
f
/ b(o3 9yoc# 'MoA C 2pt IOTAL ENGINE HOUR 5: HOURS SINCE LAST INSPECTION:
973, 3 DATE THIS INSPECTION: REFERENCE STEPS:
O- 4.6, 4.7 -
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PROCEDURE NO REVISION VEGP 27598-C PAGE NO-
, 0 22 of 31 Sheet 2 or 4 DATA SHEET 1 AIR START VALVE INSPECTION ,
ENGINE TAG NO.: / 24fC3f/&/ DATE: 7-8C-fD o.c. 1) Step 4.6.2b,c and d: Cap To Piston Clearance HOLD *"
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s e6 4 "N' i % r A M&TE Serial No. gf?.?/54 Cal. Due Date gi.A.+o Clearance When Nev: 0.001/0.003" Replace When Over 0.009" i 2) Step 4.6.2e: Valve Intern 41a Inspection l Valve Comments Sat Unsat Performed By/Date 1 .
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PAOCEDURE NO. AEVISION
- PAGE NO.
VEGP 27598-C 0 23 of 31 Sheet 3 of 4 DATA SHEET 1 AIR START VALVE INSPECTIONS ENGINE TAG NO._ / -)V/)1[(/CD/ DATE: 9-M' O
- 3) Step 4.6.2f and h: Valve Seat Inspection !
Valve Valve / Seat Inspection Bluing Sat Unsat Performed By/Date I 1R -
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o,e 4) Step 4.7.4 and 4.7.6: Air start valve capscrews. ENGINE HOURS %-) -)
point i T/
/- A .. ICapscrev = 2-3/4" Torque
- - , , Ng'jM Cylinder 1 2 2 1 l . Perforusd Witnessed
' $' a 1R iS D Ff/C /50 Af///n /5LMG 150F4 <J &cL /%f flam 2R iso
ISO l'
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/So 160 f1 /66L ('l~pl ?%/4 i 3R / n'C) /So /50 / 5;) 1 d#M M /// ve'A !
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6L i sO (50 ISO iKO > / s%-X , /fril %;7/4-7L IGO 15 0 /SO /SD -X t'/<f , l'/,#) '4t4'a i SL i 50 t60 ,150
- i&TE Serial No. V P 3 - J ,2 7 3 i53 --1' A d l'O// "I/>/A'
- Cal. Due Date /n -S -90 1
PROCEDURE NO, i, REVISION PAGE NO.
VEGP 27598-C 0 24 of 31 Sheet 4 of 4 DATA SHEET 1 i ENGINE TAG No. u' 0 DATE: l!P a
i j
1
- 5) Step 4.7.9h: Rocker Arm Capscrew Torque I
Rocker Arm Capscrew Cylinde r \N 1 2 ' Performed '
Witnessed
- 1R \
l 2R \
3R \ -
_ 4R 'N SR N 6R \
7R \ 4 8R \;ef' 4i !L L N' 2L 1stN 3L l .'. , J.N j 4L N 4
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s.
! Cal Due Date '
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' "%9 PROCEDUAE NO.
REVISION pAGE NO. -
VEGP 27598-C 0 25 of 31 Sheet 1 of 2 DATA SHEET 2 AIR START VALVE CAPSCREW TORQUING
' y'12iG NE TAG No : ot/ A
.C .
DATE: M/4 PO ffT Step . .7 ENGINE HOURS WA gf[/3 Did Screw C pscrew ~ Move?
Cylinder \1 2 IR Performed i Witnessed
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Cal. Due Date \
w o ,c y wis S c Pr.O rc .w t D s * *v Di e
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? / Step 4,7.7: /g #
P)ttdT s ENGINE HOURS ,,,.
I Capscrew Did screw \
Cylinder 1 2 Move 7 NPerformed 11 Witnessed 2R
\
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s' M&TE Serial No.
Cal. Due Date
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PROCEDunE NO.
REVISION VEGP 27598-C PAGE NO. --
0 26 of 31 Sheet 2 of 2
~
DATA SHEET 2 c-- AIR START VALVE CAPSCREW TORQUING
'ENG TAG No.: _ JJ A DATg: ,, ,3 0 S *P .7 g/
> ENGINE HOURS _. A/A ra,r .
' N Did Capscrew I
~
C Capscrew Move?
7[/' Cylinder \1 1 2 2 IR \ Performed Witnessed 2R \
3R \
4R - - \
5R _
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Cal. Due Date
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- c. . Step 4.7.7:
)G c'OWT O
(x ENGINE HOURS
' Capscrew Did screw f Cylinder 1 2
\
Move? Performed it Witnessed 2R \
3R \
4R \
SR \
6R t
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on. . ,
m -- . . . _ _ _ _ _ _ _ _ .- -- . - - - - -
W3M Revtsion VECP p, g 27598-C 0 I 27 of 31 Sheet I of 1 POWER AND SIGNAL REMOVAL / REPLACEMENT DATA SHEET
{ } Safety Related/QC Noldpoints
[ ] Non-Safety Related '
NOTES To install jumpers and/or lif t wires, other than those directly associated with the equipment tag (s)/ scheme d. If the worker leaves the immediate proximity of the work ~
number (s) listed on the Work Order, notify the Shif t or the work is interrupted, complete and install a " Jumper and Lif ted Wire" tag per 00306-C, " Temporary Jumper And En:;ure that each lead (wire) is r_arked so it can be Lifted Wire Control". Instead of Control Number use the ,
aniquely identified with its termination point. Procedure number on the tag.
e.
Independent verification is only required on safety If holdpoints do not apply, NA QC Verification block.
'related equipment. Place N/A in independent serification block f or non-safety related equipment. f. If applicable, tJg8 Shall remain intact and Will only be removed by the independent verifier. '
RENOVAL RECONNECTION ITIFY LEADS LIFTED, LOCATION PANEL PERFORMED '
INDEPENDENT QC PERFORMED ERS INSTALLED, OR JUNCTION BOX INDEPENDENT QC BY/DATE VERIFICATION VERIF. BY/DATE
.S OPEN ETC. VERIFICATION VERIF.
BY/DATE BY/DATE
~
BY/DATE BY/DATE
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VEGP 28 of 31 C0!tPLET10N SHEET FROCEDURE NO. REVISION !
SHELI 27598-C 0 i
TAG NO. 1 of 4 DESCRIPTION
/~81')"G4'N/
9 Standby Diesel Generator i
SERIAL No.
MANUFAGIURER MODEL
'760? I- 2 h 7/
TEST EQUIPMENT USED Trannamerica Delaval DSRV-16-4 (Q Satety Related/QC lioldfolnts apply See applicable " Data" Sheet [1 Non-Safety Related PROCEDURE STEP MAINT. HOLD QC DESCRIPTIOr4 INIT/DA1E
~
~ POINT INIT/DATE (Yef7Ho) ~~ , l 4.1 Verify Prerequir;ites met //h/ Pro-7c #2 4.2
/_- / k-4.3 Shif t Superiisor Natifie{f/[/// /-7-/e-7c s
( f Diesel Generator Isolated a
- and Tagged 4.6.2b
' /I- / 7- /.c p M' /kA
/ UfJs i
through d Measure Air Starr Valve cap to Pistoa f:learance 9 g'
" Data" Sheet 1, Sheet 2 a.c i C */7-2c10 mw kwr w/ r/Ad.h6W 4.6.2e Inspect Air Se. art Valve Internals "Dr.ta" Sheet 1, c Sheet 2 Olb/ %.' *) INT y/pg>
- /
4.6.2f Inspect Air Start Valve Seat For Pittin:
, Sheet 1, Sheet i; " Data" M*/ b w V
&) / / yjN' j 4.6.2h Blue Air Start VaJve 5 '
.A,v
[(.*/ gM
" Data" Sheet 1. Sheet 3 #, , */ 5 8 r AL' Document on Referenced " Data" Sheet l
l
_ _ . _ - _ _ _ - - _ - _ _ _ - _ _ - - - - - - - - - - - ~
i
. . .. p PROCEDURE NO.
- REVISION VEGP PAGE NO.
27598-C
~
0 29 of 31
\
PROCEDURE STEP MAINT. HOLD QC DESCRIPTIO INIT/CATE _ POINT INIT/DATE Air Start Valves 4.6.3 Reassembled /f /WO p W yo '
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3R -7L / 7 10 . O W$ /__
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- /rAfSt 1-Air Start Valve Capscrews r ed " Data" Sheet 1 idrkruT -
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- Document on Referenced " Data" Sheet
_ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - ~
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- PROCEDURE NO.
REVISION PAGE NO.
VEGP 27598-C 0 30 of 31 l
! PROCEDURE.
5
_ STEP MAINT. HOLD QC DESCRIPTION INIT/DATE POINT j ~~ INIT/DATE (Yes/No) 4.7.7 Air Start Valve Capocrews
( Recorqued every 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> f f jdp#(N /> /6Fi oc P'##//IE l s t Y' e $
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/ _ /x > / J 4.7.9h Torque Rocker Arm _
l Capscrews " Data" Sheet 1 '
Sheet 4 Nd */ MD i */'7[a ~
! 4.7.10 Adjust Intake And /
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4.7.11 Tools removed from engine /
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4.7.12 Cylinder head covers installed /
4.7.13 Main Bearing 011 Lines j
installed Utl / /
4.9 Notify Shift Supervisor required maintenance is complete > g j7 1
"hd9 ?. v.4o /'1/M 4
Document on Referenced " Data" Sheet s '
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PROCEDURE NO-
- REvlSION VECP PAGE NO. -
27598-C 0 31 of 3, COMMENTS /' ADDITIONAL HOLD POINTS:
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f A S i L?__y_,_), y us ef_5__h__br pra rey, e n a n y,,s n, ,,, _
E11hD____3 E E U 2 7- ///56 QC has reviewed this procedure for hold points _
pignature 7 APPROVED (v) DISAPPROVED ( ) __ COMPLETED BY FOREMAN DATE DATE
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VEGP CAiALITY CONTROL I QC HOLO / aITNE53 POINTS 85010-C FIG. 1 l 44 No: DAGE j CF /
( VLD 3 [j] 0;CCECURE & REV No:
_ d//J NOTIFY CUALITY CCNTRGL PR!CR TO PERFORMING THE WCRK ACTIVITY l
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q Ouality Control inspection Report Georgia Power Jr._
VOGTLE GENERATING PLANT-UNITS 1 & 2 34694 e a- / */
MWO/ODR/DR No. -
Buildinp
/?P03_Y'Y Procedure / Spec. Na/Rev.
Roorn Na/Lavel Na hsPSN hAN~ hx* Y_Y SysjStart Up Designator fSY "f YY/)
/bh Drawing N /Rev.
/Y 'l.$ YW Tag Na l* $ Yf "$ Y'Nl Vendor Manual Log Na Othe J'l ,4 /A '
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1.useInspector will uso separate form for each completed inspection function (s) and inser continuation sheets'when needed.
- 2. Use simple narrative type report procedure. Reference all applicable drawing numbers, s ,
alignment, physicallocation of defects found, etc. N/A all blocks not used
- 3. Upon completion of the inspection activity, enter results below and sign and date.
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[ SAT. OUNSAT-ODR/DR NO.(s):
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P AG E, NO.
7 57 NOCiovaENO REVISION '
VEGP 29402-C 9 26 of 39
- EQ EVALUATION CRECKLIST FOR USE CH FROJECT CLASSES Q111. Q212.
0313. C013. QC15. Q11E. Q11J. Q121, 61J HWO No f'idA 33 339 SECTION 1 FAAT A ORIGINAL PART FAAT 5 IIFLACIXENT FART
- 1. DESCRIPTION Db 1. D CRIPTION
- 2. TAG NO. \I4036d'001 2. HER .
- 3. F10 JECT CLASS 015 3. STOCK NO
- 4. SFECITICATION (EQOF) NO. )L4Mol 4. SPECIFICA
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- 7. FART NO. -- 7. FART 30. \*
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CONMENTS \
SECTIOu II WQB1 FLAJDtING 1.
ARE FROCEDURES. VENDOR MA3UALS. DRAWINGS 01 INSTRUCTIONS AVAILABLE TO DISASSDSLE/REWRX /
COMPONENT!
Y TES . NOf (lJ / / ~7 /1219,9 (Init. Dhte)'
- 2. ARE SPECIFICATION NUMBE15 TOR ORICIMAL I AND RIFLACEMENT ITEMS Ig1 SAMET N TIS N0
- 3. ARE MANUTACTU1 n HDDEL/FAAT NUMBERS OF TIE ORIGINAL AND RIFLACDG3rf FARTS TIE SAMEf N TIS NO 4 IS BULK MATERIAL LISTID ON ATTAC1 DENT ACCEPTA3L1f Y TES NO I LIST ITEM NO. FROM ATTACBENT IF "No"
\ 15 CnZCtID. MC- l 7/2O k u (Itse No.) (Init. Data)
NOTE If items 2. 3. or 4 are checked No, the Check 11se sust be reviewed by..
the IQ Group.
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( ) SEND To to clocF y' VFC DATE
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MMO NO /9003 3B?
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TLE ELECTRIC GENERATING PLANT 0
DepartmentContractor Ja Z 0S001055?w2
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10 of to
- 1. MWO No. 1 Hc>u 6 W VEGP FIRE PROTECTION CHECKLIST l
- 3. LOCATION _P.C .'M 2. MPL/ TAG NO. L? 4ov.c4.cso /
/A7/24#4 4 --
WILL OF THE THE WORK INSTALL. IMPAIR. MODIFY FOLLOVING?
AFPROPRIATE DETAILS.
( ) SPRINKLER SYSTEM IT THE ANSVER IS "YES" CHECK WE 80%
( ) INTERIOR HOSE STATION
( ) HALON SYSTEM
( ) DETECTION SYSTEM _
( ) EMERCENCY LICHTING SYSTEM _ _
~
( ) PERNAMENT COMBUSTIBLES (CABLE. WOOD. PLASTIC. ET
(( ) STRUCTURAL STEEL,, OR RACEWAY FIRIFR00FING
~
) FIRI SUPPRESSION SUPPLY SYSTEM (PUMPS. TANU. ETC ) .
(( ) )FIRE CONDUIT SEALS OR tQUIPHINT DCLOSURZ (CABINET BOUSI EXTINGUISHIR
( ) _CQ)MUNICATIONS SYSTD1_
( ) RCF OIL COLLECTION SYSTEM _
( ) SEISMIC STANDFIFE SYSTDf 5.INDICATE WILL THE SEFARATION WORK DEFEAT. MODITY OR . IMPAIR ANT OF T FIATURES?
AFFBCFRIATE DETAILS.IT THE ANSVER IS "TES" CEECK THE,50%. AND
()A.
FIRI AREA BOUNDARY (VALL ETC.) _ ,
( ) 5. PASSIVE PENETRATION ARIA SEAL BOUNDARY PENETRATION SEAL ASSEMBLY .
~
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FIRE ARIA BOUNDARY PDETRATION SEAL .
FIRZ DAMPER
- 6.
IF ALLAND THE ANSVDS"NO" ININ BLOCKS 110F 4 and 3 ARE "NO". STOP THE HERI.
IF ANT QUESTIONS VE DTER BLOCK THE MWO FORM.
MMO FORM.
ANSVDID "TES" ]UTER "TES" IN 3 LOCK 11 0F THE EVALUATDR __ /. }
DATE ~// / 6 /90 POST KREVIEW (COMPLETE "A.
- 3. 01 C" BELOW)
(A) THE CCwutTION IMPACTING THE FIRETED RAS BEEI h 0VED. FPE PROTECTION ABOVE CONF DATE (3) TEE FIRE PROT 0/C FTE DA ENT IS STILL INFAllID.
(C)AJO RUTORATION THE FIRI PROTECTION OF LCO THE LOG IMPAIRMENIW e BEEN )TRANSFDRED NEV NVO FOR THIS IMPAILMENT. FFE _ . BEEN CIADCED TO RIFEREN
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