ML20092E661
| ML20092E661 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 08/15/1995 |
| From: | AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML20092C178 | List: |
| References | |
| OLA-3-A-150D, NUDOCS 9509150258 | |
| Download: ML20092E661 (43) | |
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- CO UCLTAR PLANT INTENANCE WORK ORDER dU MWQ N.' ONTROL NO.
(1 OF 2 C
.k/5.MPL/TAGNO.
003340 00 2.DATE 07/17/90
- 3. UNIT 1
- 4. SYSTEM 2403 12403G4002
'S :
DIESEL GENERATOR MPL/ TAG (S) ASSOCIATED WITH SPECIAL INDICATORSSA. RE
.6. PROB /
Tile STICKING OF SEVERAL AIR START VALVES WAS WORK CAUSE OF THE RECENT 2A D/G FAILURE TO START. k!)f 3
REQ.
m m % 9r)q CONT.
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_ _ 11. FIRE PROTECT H 13.NCR/DR N
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CONT (EST/ACT) HP/OT(EST/AC' 14 PE MAINT P
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TO THE 1/4" SUPPLY TUBING (COMING (REGULATED TO 100 PSI
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- s-PAOCEDUXE NO.
REVISION PAGE NO.
VEGP 27598-C 0
21 of 31 Sheet 1 of 4 DATA SHEET L jg"yygg
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COMPONEliT~'CEDIJFTITLE :
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1 AIR START VALVE 02-359 LOCATION:
UNIT NO.
V0GTLE ELECTRIC GENERATING PLANT IAG NUMBER:
ENGINE SERIAL NO.
l - 2. y o3 -6 4-oOL 7 g on IOTAL ENGINE HOURS:
HOURS SINGE LAST INSPECTION:
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DATE THIS INSFECTION:
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q N
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th s
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.elve capocrews. ENGINE HOURS I
i h
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./.co..'ev d 2 )/4" v
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"T....gue
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.l 2
Performed Witnessed
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i VEGP 28 of 31 COMPLETION SHEET FROCEDURE NO.
REVISION SHEET j
27598-C 0
]
TAG NO.
1 of 4 DESCRIPTION l'J'/6-l' N#/ ~ M' 2 Standby Diesel Generator SERIAL NO.
MANUFAGIURER MODEL
) b O b d_.
~
Transamerica Delaval DSRV-16-4 IEST EQUIPMENT USED IQ Safety Related/QC toldFoints apply See applicable " Data" Sheet
() Non-Safety Related i
PROCEDURE MAINT.
HOLD QC STEP DESCRIPTION INIT/DATE POINT
.INIT/DATE l
i (Yes/No) 1 4.1 Verify Prerequisites met ()y; /7u9e pi' wi?f /7/i<//JO i
4.2 Shif t Supervisor Notified-).-/ / N/16
< r 1
I
/
i 4.3 Diesel Generator Isolated,
~'
i and Tagged d'9/ 7 'r /J A.'
,. y /7/, r//C l
/
l 4.6.2b Measure Air Start Valve through d Cap to Piston Clearance i
i
" Data" Sheet 1 Sheet 2 :
M*/ 7 HAN dh ut/'*/7//v///'
\\
1 4.6.2e Inspect Air Start Valve Internals " Data" Sheet 1, /'*//3.-
Sheet 2 N/A
- /
l 4.6.2f Inspect Air Start Valve j
Seat For Pitting " Data" e /4 "
s.
j Sheet 1, Sheet 3
- /
A //
- /
4.6.2h Blue' Air Start Valve
/-/t' l
" Data" Sheet 1, Sheet 3
- /
ed
- /
i
- Document on Raferenced " Data" Sheet l
l
)
1 I
r l
l
- - - " - ^ - - -
i
}
, : j. -
,' [. Y, t
I AEVISION j
PROCEDURE NO.
PAGE NO.
VEGP 27598-C 0
29 of 3 PROCEDURE MAINT.
HOLD QC STEP DESCRIPTION INIT/DATE POINT INIT/DATE i
(Yes/No)
~
4.6.3 Air Start Valves Reassembled W.C.
Q 1R
/
PCeft
/
[
2R N
/
~
l N
/
1 3R
\\ /,
N/
4R 5R N
J/ A
/\\
/ \\~~
6R
/ \\
/ \\
7R
/
'\\
/
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4
\\
8R y !c * "i, A n h / W @
_ WRP/7M/Vo A
IL e M
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N
/-
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/
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/
3L s /
\\ /
4L N/1 l
5L
'T v,6-
/
6L
/\\
/s 7L l
/ \\
/
8L 31
/
/
s
-a 4.7.2 Valve To Head Gasket Installed 1R
/
/
l 21 Nz/
/
i 3R
'/x
/
i 4R
/N
/
j 51
/
/
l 61
/
/
l 71
/
y
/
81
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/
ts
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N
/
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/
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/
Y 6L
/
/\\
l 7L
/
/\\
8L
/
/
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I 4.7.4 Air Start Valve Capscrews Inspected " Data" Sheet 1 f
p*/
'v/n, Sheet 3
- /
i
- 4. 7. h Air Start Valve Capscrews Torqued
" Data" Sheet 1, hA * / ' '4 /l HOLD PolN1
.i o.c.
Sheee 3 Aif's / /S[/
l
/
- Document on Referenced " Data" Sheet
e i
8 e
PROCEDURE NO, REVISION PAGE NO.
]
VEGP 27598-C 0
30 of 31 PROCEDURE MAINT.
HOLD QC STEP D E S C R I P T _I _O N I N IT_/_D AT E POINT INIT/DATE 4.7.7 Air Start Valve Capscrews Retorquad every 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> of engine operation i
" Data" Sheet 2
, [. ' /
78/A
/
4.7.9h Torque Rocker Ara j,
Capscrews "Da ta" -Shee t 1, f.' /(Y.
i Sheet 4
- 1 tJ!A
- /
4.7.10
%djust intake And Exhaust valves 1R
/
/
21 V
/
3R
/\\
/
4R
/
N
/
/
/
7R i
\\
/
I 8R i
/
\\
/
1L
/
2L
/
NI
/
\\
/
3L
/
\\ /
4L
/
\\/
i SL
/
X 6L
/
/\\
7L
/
/\\
5 8L i
/
/
I 4.7.11 Tools removed from engine k' /' N 0 41
/
4.7.12 Cylinder head cove,rs i
installed 0, /Ig
^'#I
/
4.7.13 Main Bearing 011 Lines installed b ' /.[/
d//l
/
1 4.9 Notify Shift Supervisor e
ir maintenance'is
,g
- )
- Document on Referenced " Data" Sheet p
i ll
I o
e PROCEDUAE NO-AEVISION PAGE NO.
VEGP 27598-C 0
i i
31 of 3 COMMENTS / ADDITIONAL HOLD POINTS:
0.(u EA,." C %h dp n <
6 b*gr.{g o1 +'rr t WJ n e:
$'s Shk.
g i
a i
f i
{
i 4
1 i
y 1
I l
i l
i QC has reviewed this procedure for hold points id [
'/ b Sr S i g n a t u r e.,,j'{7 h9
/
t i
/
}
APPROVED
( t)'
DISAPPROVED ( )
COMPLETED BY i
FOREMAR DATE DATE bc wO Std('T/
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- ; AGE 1 0 3
2 h;CCE L AE 5 AEV c:
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27598-C Revision 0 NOT Fv,LAL:T Ca. ;ct :s!ca TC :ERF V:%G -'-E MAK ACTIVIT(
CA STE: 2.33 c ATED airi
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!NotifyOctoverifythefollowino l
ihold points:
tutP 7/i3/i/l estf I N/A '
1 1DL
'l n u 3
l l
i
\\
iA.6.2b,i H i Ver'ify inside diameter of cap in 3
q t i, todr',
.L 1
l x - x and y - y planes l
I I
~
1 k
l I
g.
i 1
l H l Verify outside diameter of piston in fl.6.2c e
f f
i e" x - x and y - y planes i
i h.
1 i
g i
j i
8 l
1
'4.6.2d ! H Verify clearances
(
5 l
[
I 40 #
.Z-
'4.6.2e l H l Inspect following components for i
6 r*
l l signs of corrosion and wear:
i i
gsp p, n/A l
i 0
I l
d i
i
- 1) Valze stem i
- 2) Lower cuide inside diameter. out-l side oiameter and rings l
- 3) Upper guide inside and outside diameter i
I
- 4) Cap inside diameter
- 5) Piston outside diameter i ___
j
{
\\
- 6) Housino inside diameter tufe N/A I
I f
4.6.2f H
Inspect valve and seat for pitting h
,n%
off 7/iv/?r utf
"//4 t
CCMiENTS & 1R NUM3ERS: (ir)1t191 and date antries)
/W M R' '7 t<</ f//.</Wo
=
/
I l
l
.I THIS FORM TO BE CCMPLETED BY GUALITY CCNTROL PE
N GEORGl A PCwER C0/dPANY.
'/EGA CUALIT( COv7ACL i
QC hoL3 / a* 7NE53 M'NT3 150 * :-:
- S.
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I AGE 2 0'
3 27598-C Revision 0 7..~,
_ _- _ _m 1
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NOT;r.'.LAL2 Y Ca.TACL :A::A 70 :EAF;Qa:
CR 3TEP 4530 CIAEC a' ! N r--E -CL3 (H) CA nile 33 (a) AC"NTN c ser s m 33 cc.et: :c-:.m :c:N:3 f3?E? I
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i 3E3CA!PT:ch l 455:msE0 Ev C.~cT:FIED Cd aC-i-I' l :N:7 l ; ATE,
- NIT OATE
! NIT l 1%/c
-4.6.2h l H h Verify bluing of vrive lD(t in9e}tvl' 7/(NBNN.
l i4.61 l H l Verify reassernbly
- &iY '_
(
g l
A/NF
.f 4
a a
i 1
q 4.7.2 H1 Verify installation of gasket' ~
l I,
I,_
I luff' 9/A i
l4. 7. 3 f H [ Verify. cleanliness I
i o
l l
l l
Idff T
I I
l 4.7.4 H
Yerify lenoth of cap screws 5
(
1 i
i W C ('
A/JL i
i 4
e 6
(
4.7.6 H
Verify torque i
i i
f tva('
I 4.7.7 LH ' Verify torque
.. r-facjf Tp/A '
y I
4.7.9c jH Yerify cleanliness sp'tft='
l g.c p u/ft 4.7.9e H
Verify cleanliness
/, fp A)//6 4.7.9h H
Verify torque i
.,[i.h j,,,)/4
)
[4.7.10 ' Hj._.'erify valve adjustment "qi q
)
IS/J,lp M/4
}
4lF !
E4.7.11 H
Verify cleanliness orfor to i
Mc '$ (
4/A installation of cylinder head cover ht.
v19 wt/' 7/</li
$'Y
(
1 L.
1 1
1 CCtt1ENTS.& IR NUP13ERS:
\\
(initial and date entries)
-% W fu a, <- /,, J r A. i... c it, u
.1,u-% 1 M,t A e.n i
I I
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THIS FORM TO BE CCMPLETED BY QUALITY CCNTROL P I
4. *ECA0!A pcwE4 C MPANY*
VEGP CLALIT( CChTACL I
cc nOL) / n;
,g y ;c;N73
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- m 27598-C Revision 0
<^0 m Mv L' l
NOT*Fi '.L ALIT ( CCNTACL :4!CA TC AEAFCA*'ING
'"-E 4RK ACTIVITi CA 5TEP A35CCIATED WIT.i E.-CL', (-!; CA WITNE53 (W) 3CINT j
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No.
i 3ESCRIPT!CN 4.55IGNEO 6*'
- NOTIFIEO GC AC~~~.N l
lN*T t
4.7.13 l H l Verify rnain bearina cap oil lines
.mc
l b M/4 l
t reinstalled and tiahtened Il) G 7OLI i
3 ir ;-
i l
i
'4. 8 fH I i
Verify relandino of lifted leads
[b (.x in%
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'MdENT p IR NUM3E)tS:b " 405l?>rl (initial and date entr ies) 1 THIS FOAT1 TO BE COMPLETED BY QJALITY CCNTROL PERSO
AI
.i PROCEDURE NO-REVISION PAGE NO.
l VEGP 27598-C 0
21 of 31 i
Sheet 1 of 4 DATA SHEET 1 AIR START VALVE INSPECTION COMPONEliT~DRDTJP TITLE:
FARTS GROUP NO.
AIR _ START VALVE
[6 CATION:
02-359 UNIT NO.
V0GTLE ELECTRIC GENERATING PLANT
[
IAG NUMBER:
ENGINE SfRIAL NO.
l - } \\( O '$ G s\\. O n ?
?&O E 2..
IOTAL ENG-INE HOURS:
HOURS SINCE LAST INSFECTION:
l 7'/39 v4~
DATE THIS INSFECTION:
REFERENCE STEFS:
7" !['f'
4.6, 4.7 b
==
A b;p
,f f..
N
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-e T
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m
,. c PROCEDUAE NO-REVISION VEGP 27598-C 0
PaGE NO' 22 of 31 i
P Sheet z or 4
}
,J DATA SHEET 1
!(
AIR START VALVE INSPECTION ENGINE TAG NO.:.' 1 '/01. ('/ $0.'. DATE :
7
' /' '/ ('
1)
Step 4.6.2b,c and d:
Cap To Piston Clearance CAP PISTON l
3 Valve x-x ly-y x-x y-y Clearance Sat Unsat Performed By LR 31
)', s'-
' / K:
A M7
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I MkTE Seital No.
vr' s 2 o';' /
. vl'. 7
- 1 l's:
Ca1. Due Date
- u. / > j?,-
iv/: Air-1 1
Clearance Vben Nevi ~ 0.001/0.003" Replace When Over 0.009"
- 2) Step 4.6.2e: Valve Internals Inspection j
Valve Comments Sat Unsat Performed By/Date i
1R IL \\
2R
'N
'2L N
3R N
3L N
4R N
j 4L N
3R N
5L
~
6R 1//
N
~
6L N
7R
\\
7L" BR N
i BL N
N
p
. s.
PROCCOURE NO.
REVISION PAGE NO.
VEGP 27598-c 0
23 of 31 Sheet 3 of 4 DATA SHEET 1 AIR START VALVE INSPECTIONS ENGINE TAG NO._ / -Jo/p 3-C// @C.2 DATE:
7// 5 /8
/
- 3) Step 4.6.2f and h: Valve Seat Inspection Valve Valve / Seat Inspection Bluing Sat Uneat Performed By/Date IR
\\
IL N
2R N
2L N
3R N.
3L N
4R N.
4L N
i 5R kW SL
's 6R s ^.
6L 7R
'N.
7L BR
's BL N
s.
n;-
- 4) Step 4.7.4 and 4.7.6: Air start valve capscreve. ENGINE HOURS (Capscrew 3/4" Torque cylinder 1
2 1
1 2
Pe rf o rmed Witnessed 1R
\\
hilj n o // ll, n t h s,\\,.e 1u < fa n,...!S (?hto i ya 2R
\\
t ti
__ 3R
\\
i I
/
4R
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t 3R
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t 6R
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l t
7R
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I i
8R
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i
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1
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.%IE Serial No.
t v. ~4 e
Cal. Due Date
/ W'i A,.'
V
e r
I.
PROCEDURE NO.
REvlSsON VEGP 27598-C PAGE NO.
0
[
24 of 31 i
Sheet 4 of 4 DATA SHEET 1 ENGINE TAG No.
l.7 3/6.3 - C // - 60 ) DATE:
7 // '#/'7 t'
- 5) Step 4.7.9h Rocker Arm Capscrev Torque Rocker Arm Capocrew Cylinder i
f 2
' Performed f
1R N
Vitnessed 2R N
3R N
I I
4R
._ i 5R i'
6R t
N 7R I
N.
8R
'4,
1L
/// %
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T,,
Cal. Due Date
~
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4
ll..
l! !
P7:OCEDURE NO
- , t,6 c t, VEGP 27598-C 0
PAGE NO.
25 of 31 Sheet 1 of 2 DATA SHEET 2 AIR START VALVE CAPSCREW TORQUING ENGINE TAG No.:
/ W/#.3 6 * ' 't?o :1 DATE:
7/ry/ryg Step 4.7.7 ENGINE HOUR 3 Did Screv Capscrew Move?
I Cylinder 1
2 IR Pe rf o rme d Witnessed s
2R N
3R I
' s 4R 5R
/
6R AY; 7R
-s_ \\
8R 1
N IL N
2L 3L N
N 4L
[
N 5L 6L
's
\\
7L
~
8L
\\
M&TE Serial No.
\\_
Cal. Due Date
~~
~
Step 4.7.7:
ENGINE 110VRS Capscr.
~
Cylinder 1
~
Performed Witnessed C.
IR 2R N
~
.}~
3R s
41
~
~
6R
~
t rs,'
7R I
g 8R I
IL
~
~
'x is N
2L
~'
3L
~~
N N
4L l
SL N
6L s
7L I-s 8L i~~
l M&TE Serial No.
Cal. Due Date Ky'
~ "7.'
i 4
i 1
s i
i She f
DA SHEE i
1 Al TART VALV CAPSCRE UING 4
ENGINE TAG DATE j
Step I
ENGINE HOURS M !E f f.
- .m Jnyr 1.s
.y s;; eru.th:
@[j.
a c w Hv 3 M k
j Cylinde r't?
><~".' ~ l e
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aw-Perf ormed ia t-
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t 4
?>
1R-
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27 of 31 Sheet 1 of 1 POWER AND SIGNAL. REMOVAL / REPLACEMENT DATA SHEET Safety Ralgted[QC Holdpoints
[ ] Non-Safety Related NOTES
- c. To install jumpers and/or lift wires, other than those directly associated with the equipment tag (s)/ scheme
- d. If the worker leaves the immediate proximity of the work or the work is interrupted, complete and install a " Jumper stumber(s) listed on the Work Order, notify the Shift and Lif ted Wire" tag per 00306-C, " Temporary Jumper And Lifted Wire Control".
Instead of Control Number use the
- b. Ensure that each lead (wire) la marked so it can be Procedure number on the tag.
ualquely identified with its termination point.
If holdpoints do not apply, NA 'y Verification block, e.
- c. Independent verification is only ' required on safety related equipment. Place N/A in independent
- f. If applicable. tags shall remain intact and will only be verification block for non-safety related equipment.
removed by the independent verifier.
RDtOVAL RECONNECTION IDENTIFY LEADS LIFTED, LOCATION PANEL PERFORMED INDEPENDENT QC PERFORMED INDEPENDENT QC JUMPERS INSTALLED, OR JUNCTION BOI BY/DATE VERIFICATION VERIF.
BY/DATE VERIFICATION VERIF.
LINES OPEN, ETC.
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27598-C 0
TAG NO.
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DESCRIPTION
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/@p'MfopL Standby Diesel Generator j
SERIAL NO.
MANUFACTURER MODEL 7 4ol d I
,Transamerica Delaval DSRV-16-4 TEST EQUIPMENT USED
[} Safety Related/QC EoldPaints apply See applicable " Data" Sheet I) Non-Safety Related PROCEDURE MAINT.
HOLD QC i
i STEP DESCRIPTION INIT/DATE POINT INIT/DATE (Yei7No) 4.1 j
Verify Prerequisites met h.uf;r/7. if_$c'
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PROCEDURE NO.
REVISION PAGE NO.
VEGP 27598-C 0
29 of 31 i
PROCEDURE HAINT.
HOLD QC j
J T,EP DESCRIPTION INIT/ DATA
_ POINT INIT/DATE 4.6.3 Air Start Valves
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PROCEDURE NO.
REVISION PAGE NO.
VEGP 27598-C 0
30 of PROCEDURE 1
MAINT.
HOLD QC STEP DESCRIPTION INIT/DATE POINT INIT/DATE (Yes/No) 4.7.7 Air Start Valve Capscrews N
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Recorqued every 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br />
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REVISION PAGE NO.
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31.f 31 l
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COMMENTS / ADDITIONAL HOLD POINTS:
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3/EG P 29402-C 9
26 of 39 EQ EVALUATION CPZCELIST FOR USE ON PROJECT CIA 15ES Q111. Q212.
Q313. Q013. Q013. Q11E. Q11J. Q12E. 61J HWO no.1900'5340 SECT 1on L l
FART A ORIGINAL PART FART 1 IIFLACIMDr! FART
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COMKINTS SECTION II WORK PLANNIPT I
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AAI PROCEDURIS. VENDOR MANUAL 5. DRAWINGS 01 I
INSTRUCTIONS AVAIIABLE TO DISASSDGLE/ REWORK ~
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SREET 2 0F 2 EQ EVALUATION CHECKLIST FOR BULK MATERIAL MWO NO hoe 73v0 1.
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WILL TNE WORK INSTALL,
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0F THE FOLLOWINC7 IMPAIR, MODIFY, ISouTE, DEFEAT, OR REMOVE ANY' IF THE ANSVER IS "YES" CHECK TEE BOR, AND INDICATE APPROPRIATE DETAILS.
( ) SPRINKLER SYSTEM i) INTERIOR HOSE STATION
( ) HALON SYSTDI
( ) DETECTION SYSTEM
( ) EMERGENCY LIGHTING SYSTEM
( ) PERMANENT COMBUSTIBLES (CABLE, WOOD, PLASTIC, ETC.)
( ) STRUCTURAL STELL, OR RACEVAY FIRIPR00FING
( ) FIRE SUPPRESSION SUPPLY SYSTEM-(PUMPS. TANES, ETC.)
( ) CONDUIT SEALS OR EQUIPMENT DiCLOSURI (CABINET HOUSI
() FIRE EXTINGUISHER
( ) COMMUNICATIONS SYSTEM
( ) RCP OIt' COLLECTION SYSTEM
( ) SEISMIC STANDPIPE SYSTDi
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WILL THE WORK DEFEAT, MODITY OR IMPAIR ANT OF THE FOLLOVING FIRE SEPARATION TEATURES?
INDICATE APPDOPRIATE DETAILS.IF THE ANSVER IS "YES" CHECE THE BOI, AND
( ) A. FIRE ARIA BOUNDARY (VALL, ETC.)
( ) 8. PASSIVE AREA BOUNDARY PENETRATION SEAL ASSEMBLY
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PENETRATION SEAL VALL BLOCK 0UT F!h0R PLUG OR HATCH CABLE TRAY OR CONDUIT WRAF RADIANT ENERGY SHIELD
( ) C. ACTIVE FIRE AREA BOUNDARY PENETRAIION SEAL.
FIRE DOOR FIRE DAMPER _
6.
IF ALL TEE ANSWIRS IN BLOCKS 4 and 3 ARZ "NO", STOP THE EVALUATION HERE, AND ENTER "N0" IN BLOCK 11 0F THE MWO FORM.
IF ANT QUESTIONS VI ANSVIRED " TIS",
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j "YES" IN BLOCK 11 0F THE EVALUATOR _M)'
7 /OlD DATI
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- 8. OR C" BELOW)
( A) THE CONDITION IMPACTING THE FIRE PROTECTION EAS BEEN KZMORED TPE DATI (5) TIE FIRI PROTECTION QMPONENT IS STILL IMPAIRED.
FFE _
DAT (C) RESTORATION OT THE IMPAIU(ENT HAS BEEN TRANSTERR AJO THE FIRE PROTECTION Lt,0 LOG HAS BEIN CHANCED TO REFERDCE
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NEW MVO FOR THIS IMPAIRXENT. TPE DATE FIGURI 1
,