ML20092E641
| ML20092E641 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 08/15/1995 |
| From: | AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML20092C178 | List: |
| References | |
| OLA-6-A-150B, NUDOCS 9509150253 | |
| Download: ML20092E641 (52) | |
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h =* %,.on e, m VEGP 27601-C 0 17 of 21 Sheet 1 of 1 POWER AND SIGNAL REMOVAL / REPLACEMENT DATA SHEET [ ] Safety Related/QC Holdpoints [ ] Non-Safety Related NOTES
- n. To install jumpers and/or lif t wires, other than those d. If the worker leaves the immediate proximity of the work directly associated with the equipmect tag (s)/ scheme or the work is interrupted, complete and install ( " Jumper ,
number (s) listed on the Work Order, notify the Shift and Lifted Wire" tag per 00306-C " Temporary Jumper And Lifted Wire Control". Instead of Control Number use the
- b. Ensure that each lead (wire) is marked so it can be Procedure number on the tag. ,
,ualquely idenrified with its termination point. ,
- e. If holdpoints do not apply, MA QC Verification block. .
- c. Independent verification is only required on safety ,
related equipment. Place N/A in independent f. If applicable, tags shall remain it.u.ct and will only be removed by the independent verifier. - verification block for non-safety related equipment.
~'".c.
? ..
n em , . RD10 VAL RECONNECTION DEED N . w. IDENTIFY LEADS LIFTED, LOCATION PANEL PERFORMED INDEPENDENT QC PERFORMED INDEPENDENT QC ,f , JUMPERS INSTALLED, OR JUNCTION BOX BY/DATE VERIFICATION VERIF. BY/DATE VERIFICATION VERIF. Q$ ( LINES OPEN, ETC. BY/DATE BY/DATE BY/DATE BY/DATE ygf.j I \ 3-E
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- oi, W q ' s, 3 FROCEDURE NO. REVISION SHEET *
'c.w( 2 rc6;,
27601-C 0 1 of 4 O'5:. : i
.AG NO. DESCRIPTION ' ' ' ";;' .. , --
J -Wo 3 - 4 / -500/ Standby Diesel Generator ' N'ii, 'E ' SERIAL NO. MANUFAGIURER MODEL * ; rr'
, . [xt.
N Transame'rica Delaval DSRV-16-4 TEST EQUIPMENT USED H Safety Related/QC Holdpoints apply [<
'~ . ', L,-
i See applieable " Data" Sheet () Non-Safety Related t' ' '$j,; - 4 PROCEDURE MAINT. HOLD QC %,: STEP DESCRIPTION INIT/DATE POINT INIT/DATE- 'l r
- (Yes/No) - ' i(' .
4.1 VerifyPrerequisitesmeth8d/I/Od /M _ t/ f* " - j 4.2 Shift Supervisor Notified [d / ?!90 / _, j;;
'.3 Diesel Generator Isolated
- and Tagged f@ / , /P 7 m 2/ /d>'
\
4.5.6 Visu ly Check Spool & Slee d-Q
- 2L 8// 1 /
3L // / /
- 4L / / / / .
! 5L \ / \ /
- 6L \/ N lN /
7L V W/ , 8L y 4,y , i 1R // v _ /s N,3 .
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; FHOCEDURE No. REVISION PAGE HQ. .
VEGP 27601-C 0 , 19of21f.,.;
. ~.jhhb$
PROCEDURE ' e MAINT. HOLD ,- < QC 4^'h1 STEP DESCRIPTION INIT/DATE~ POINT- INIT/DATEQ ;. (Ye i7No
,4 pg . ) :< .$
4.5.7 Heasure Sponi Wear Flat 'N 1L / M vp~y M ~nhI.'f " 3 ./ 'e 2L \/ l ~~ " # 3L // / / / ', ..T t
; 4L / / '
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- 4.5.8 Visually Check Cam gg o.c.
4 . .q,[ 4 :: ! left Bank M/ "Y .M,r // I'
. ih.
Right Br.nk A//V norK A ,n. a
' l~ * )7.F. b 4.5.9 -
o.c. s I,\q = . Install Spool, Spring, i I o-ring and cap lb / / A/ D@ / (
/
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opt n 4.5.10 Connect Pilot Air Tubing f Left Bank d/ o c.- HOLD PorffT ) ~RJ#/,'f 4 Right Bank %//A/ p xh,,7 \/ ; '!.:fq[' l$'
/ 4 4.5.11 Install Air Distributor
- y'd )
yt-J 2 4 3'I Bank 50 f elbs . /]O />#. oio, .Ef6"r f
~ e/n 8,g , p Right Bank rc felbs.'hbd/tre w p t h..., f </r'/
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. P AOC EDURE No. REVISION PAGE NQ. ,,. .
VECP 27601-C 0, 20 of 21,3
. . 4 PROCEDURE < MAINT. HOLD QC '- @'D.N.
STEP DESCRIPTION INIT/DATE POINT INIT/DATE tr (Tes/No) .'
., , s % %
. c4
. . .uy.
4.5.12 Reconnect Lube 011 Supply oc . 1 And Drain Tubing NA k)wpont ' i 6' LM.i'[;. Left Bank e, ,, , // 's.p Right Bank t/ KAD POWT __ // _[ 4.6.10 Check Distributor Timing Left Bank
\ n g( ,.,J 5 Right Bank / Sy Yb- '
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4.6.11 Dowel Cam To -Stub Shaf t f . , . Left Bank O C- -
! Right Bank y WPowr f A,
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4.6.12a Torque Hex Nut / %pr g 7 9 I Left Bac.k ft.lbs / %Fr xf Right Bankft.lbs // her y M ' 7 i 4.6.12b Stake Lock Tab Left Bank (/ oc. HOW POWT Ih Yhel5 m, Right Bank Y tr ,br / / P ' @X-1 4.6.12c Bend Lock Tab j o c, E[.t O N Left Bank // HCW Powr / ' "!.' ir.TA Right Bank // m try N/
]O 4.6.13 Reconnect Pilot Air f .
Tubing I o c. ; , Left Bank \/ enLrnNr / l Right Bank \/ inr. msT / / 4.6.14 Air Supply Removed
, From Distributor
! Left Bank '/ in! k..r .
Right Bank / / m Y y ,7 'l
! 4.6.15 Install Spring and Cap ,
for Spool Num)er One , i e , j Left Bank o.e. U k, ,, . Right Bank '/ Hcw poem \/ .-
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4.6.16 Install Air Distributor . j . Cover Left Bank felbs. / dh7 : i;.;,,yp N Right Bank felbs. ,/ o c. // )i' w w wa -). .
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. - cci::LHE NO REVIS10N PAGE NO. .g ~
VEcr 27601-C 0 21 of 21; 'i J 4 I l * . . . , . ..,. .. . , ! PROCEDURE d HAINT.' HOLD -
'-QC'"W h STEP DESCRIPTION INIT/DATE POINT- INIT/DATE'i l *
(Tei7No) , . . ;,.c . . ~ . ' l '
. ' "4:
4.6.17 Reconnect Lube Oil o,e; 9 Supply And Drain Tubing ?/ y/%p LefC Bank ,Ah/ 788 Hot.oroen u Right Bank hv /?n to q " p /iw.v$U
- ..,v 4.8 Notify Shift Supervisor "fO; "M I Required maintenance is a y"
complace . 350/NM' @ _
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i ... : .,; , COMMENTS / ADDITIONAL HOLD POINTS: :.
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(C has reviewed this procedure for hold pointsE - A sAgnacure.pfgp j j . a . . g .,,. .g [.T? ROVED (W DISAPPROVED ( ) 4 COMPLETED BY DATE . 7RD!AN DATE
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- .e.. i e' PROCEDURE NO. REV7510N PAQE NO.
j VEGP 27598-C 0 21 of 31 j Sheet 1 of 4 DATA SHEET 1 j AIR START VALVE INSPECTION
- i CDRFUNEliTURDTJF TITLE: FARTS GROUP NO.
l AIR START VALVE 02-359 LOCATION: , _ UNIT NO. i V0GTLE ELECTRIC GENERATING PLANT E i IAG NUMBER: ENGINE SERIAL NO. h-J403- C f- DO/ ' DbO)b IOTAL ENGINE HOURS: HOURS SINCE LAST INSPECTION: i 4 21 / DATETHISINSFyGTION: REFERENCE STEFS: j 9f13190 4.6. 4.7
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'6 PROCEDURE NO. REVISION PAGE NO' VEGP 27598-C 0 22 of 31 sheet 2 or 4 DATA SHEET 1 AIR START VALVE INSPECTION .
ENGINE TAG NO.: 2- wol M ,co/ DATE: 7. / t -9 o
?) Step 4.6.2b.c and di Cap To Piston Clearance CAP '
PISTON l Valve x-x y-y x-x y-y Clearance Sat Unest Perforund By [ g(N , 1R 1. 2 v t 7 249 7 lv) 1.20 .cet / Nd/ds 2 *
. IL z .1 M 1 199 7 147 2. L Y > ** v ' - ' PW lL-dX-i
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.(, 4R 2.2V7 '2. 2 F7 2.197 f N7 . m 't / -D'7E Oo'll 9 4L 2,2v9 2.194 l t P? t . i. # 7 * *
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/
Cal. Due Date 3- n. 9 , t Clearance When New: 0.001/0.003" Replace When Over 0.009"
- 2) Step 4.6.2e Valve Internals Inspection i
Valve Commants Sat Uneat Forfo d y/Date 1R asn." .4 kh t rJJ cm L 9 J il t.)s 7-/.t- yo I' 0,( , ( L Z /-{D X i m LL / ./
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i PROCEDURE NO. REVISION PAGE NO. VEGP 27598-C 0 23 of 31 Sheet 3 of 4 ! DATA SHEET 1 AIR START VALVE INSPECTIONS ENGINE TAG NO. M 'd M' C f-'OM DATE: PM'J83 I i
- 3) Step 4.6.2f and h Valve Seat Inspection i Valve Valve / Seat Inspection Bluing Sat Unsat Performed By/Date
} 1R IL -
2R / 2L /
- 3R /
- 3L' ~ /
4R ] 4L 5R i 5L / 6R / 6L / 7R / 7L / 8R 8L j 4) Step 4.7.4 and 4.7.6: Air start valve capscrews. ENGINE HOURS '7'OM / i, I Capscrew 3/4" Torque Cylinder 1 2 / 1 1 2 Pe rf o rmed Witnessed 1** 1R / /so !W > / Torr /t.4 (iiW /fX*/?Asko j h 2R 3R
/ is>nde it;> i' 4A PtnJ Jic r/s)/S.>
/ tc0p./A iTonkt h aJ /4t* 7////f
- AhfQ
! (/ 4R / 'fTarr /w 64rd.3 rn(J i '/4 MJ/:f* 51
} SR / KOprM Woiw/un n t,) /<'c Af)/90 t
$ 6K / KOnw] t r o rr4 A fyns 4 % V/J h
- ,J.*g) y f 1R k /. x-arr4a scDivLa thJ Ar. 7/fr/4 v ft
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/ h s.' -
rRca//r3/ fa 6L / norrM KJsrAn , ff t.' /t V / /s/fo
, 7L / / row 2A stoorAn th.* .iff- p//A/>b A 8L iVOrrkd> ,1 Y a r rnA
/ ikL3 )0C> f/f t,Q,7 e
%TE Serial No. p/J :2J ?3 *
] Cal. Due Dats to -r- Fu
%'A &cTo W y ,3 i .
f41d % i'ehwy,,W,,a/.. A wum
j PROCEDURE NO. REVISION PAGE NO. ] VEGP 27598-c 0 24 of 31 i Sheet 4 of 4 DATA SHEET 1 ENGINE TAG No. 5. DATE:
- 5) Step 4.7.9ht Ro Arm Capscrew Torque 1
} Rocker Arm \ Capscrev ) Cylinder 1 \ 2 ' Performed Witnessed j 1R \ .w 2R -\ \\\ l 3R \ 1/\ i 4R N \ b j .5R /\ 6R U \ 7R \ \ 8R \ \ IL \
- 2L N i 3L \
4L \ l SL \ 6L ! 7L 8L t M&TE Serial No. j Cal. Due Date a i i
'i 1
1 1 8
' O il i
l g,jpg.. m . .
. 34 +c .-
f?4.M""
'nryhB(
s PROCEDURE NO. REVISION
' PAGE NO.
VEGP 27598-C 0 25 of 31 Sheet 1 of 2 DATA SHEET 2 l AIR START VALVE CAPSCREW TORQUING ,' i ENGINE TAG No.I DATE: i 1C. j gxDPollf1;ep 4.7.7 ENGINE HOURS i Did Screw 3 Capscrew Move? Cy1 hder 1 2 Performed Witnessed j ' 1R N 2R \ 1 31L _ x 1 h 4R \ d SR \ k 6R \ 7R \ N{ 8R 'N Sl IL \ , ci 2L \ l E 3L \ 4L \ i SL \ j g 6L \ g 7L \ g 8L \ M6TE Serial No. N i M
- s Cal. Due Date -
\
te l O oc l N tep 4.7.7 ENGINE 80ggs .
\ -
i ! I Capocrew Did screw \ l Cylinder 1 2 Nove? Perfhrmed Witnessed 1R \ 2R -
\
j 3R \
- 4R
\
! SR
\
l 6R j
\
7R
\
8R N AL
\
2L
\
3L- \ 4L
\ .
1 SL -
\
6L
\
i 7L
\
j 8L
~
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46TE Serial No. ~~
,, Cal. Due Date ~
4
,e .
o e PROCEDURE NO- REVISION PAGE NO. VEGP 27598-C 0 26 of 31 l
. Sheet 2 of 2 DATA SHEET 2 l-AIR START VALVE CAPSCREW TORQUING .
ENGINE TAG No.: DATE: i i Step 4.7.7 ENGINE HOURS T
\
Capsefew Did Capscrew Hove? i Cylinder 1\ 2 2 Performed Witnessed, 1R \ 2R \ 4 3R i 4R \ j , SR \
! 6R \
f 7R \ l 8R \ ' IL % 2L \ 3L \
- 4L \
- 5L \ m
- 6L \ IT\
7L \ it \ j .8L \\ /' l H&TE Serial No. \v l Cal. Due Date ) \ i
- Step 4.7.7
- ( ENGINE HOURS 1
Capocrew Did screw \
- Cylinder 1 2 Move? Performed Witnessed i 1R \ '
! 2R \ ~
- 3R \
4R \ q SR \ i 6R \ 1R \ 8R \ 5 1L \
] 2L \ , 3L \ ; 4L \
l . 5L N 6L
\
! 7L
\
! 8L
' \
H&TE Serial No. 1
. Cal. Due Date
** ds.h n.o
)- . , . . .
N8.y, " L-nM
,34 : -
s
,3 FOR USE WITh CONTROL NOJ+xtme -
-= - %
VECP 27598-C 0 27 of 31
~
Sheet 1 of~1 POWER AND SIGNAL REMOVAL / REPLACEMENT DATA SHEET
~
[ ] Safety Relatsd/QC Holdpoints [ ] Non-Safety Related NOTES
- o. To install jumpers and/or lif t wires, other than those d. If the worker leaves the immediate proximity of the work directly associated with the equipment tag (s)/ scheme or the work is interrupted, complete and install a " Jumper number (s) listed on the Work Order, notify the Shif t and Lif ted Wire" tag per 00306-C, " Temporary Januper And Lifted Wire Control". Instead of Control Number use the
- b. Encure that each lead (wire) is marked so it can be Procedure number on the tag.
uniquely identified with its termination point. ,
- e. If holdpoints do not apply, MA QC Verification block.
- c. Independent verification is only required on safety related equipment. Place N/A in independent .f. If applicable, tags shall remain intact and will only be verification block for non-safety related equipment. removed by the independent verifier.
4 RDtOVAL RICONNECTION IDENTIFY 4 EADS LIFTED, l.OCATION PANEL PERFORMED INDEPENDENT QC PERIVRMED INDEPENDENT QC JUMPERS INSTA1LFn, OR JUNCTION BOI EY/DATE VERIFICATION VERIF. EY/DATE VERIFICATION VERIF. LINES OPEN, ETC. N BY/DATE BY/DATE BY/DATE BY/DATE N N ' N
. x.-
6 ~
.N N
l .' . i s VECP 28 of 31 1 1 1 COMPLETION SHEET l FROCEDUM NO. REVISION 5 MEET l 2_7598-C 0 , 1 of 4 i % NO. DESCRIPTION i' 1 J.2403-G</-DO/ Standby Diesel Generator j
- SERIAL NO. MANUFAGIURER MODEL i Q4 1 -
l Transamerica Delaval DSRV-16-4
!) TEST EQUIPMENT USED [ M afety Related/QC FoldFoints apply
^~
See app 11 cable " Data" Sheet [] Non-Safety Related i PROCEDURE MAINT. HOLD QC
- STEP DESCRIPTION INIT/DATE POINT INIT/DATE
! (Tes7No) l 4.1 Verify Prerequisites met A/// '7 /P // AJO
-L b 4.2 Shif t Supervisor Notified h/// v-/?g I Y j 4.3 Diesel Generator Isolated V 4 and Tagged Q W/ 7 n r) 90 ,
/R/ V f)
' 4.6.2b Measure Air Start Valve - l through d Cap to Piston Clearance o.o. ,F#1/p
" Data" Sheet 1, Sheet 2 HOLD N
( */ */ ! 4.6.2e Inspect Air Start Valve ! Internals " Data" Sheet le o.c. 746 Sheet 2 */ HotD POWT */ l 4.6.2f Inspect Air Start Valva Seat For Pitting " Data" k 7/f>/fy Sheet 1, Sheet 3 */ n, */ 4.6.2h Blue' Air Start Valve
" Data" Sheet 1, Sheet 3 I M/Mfy,#[..rgy/g o.c n'
*/ */
!
- Document on Referenced " Data" Sheet .
i 1 i l l l 1 l l r .; ..
i
. q . -l 8- .
-e,a -
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. 1 i PROCEDURE NO- REVISION PAGE NO.
l VECP 27598-C 0 29 of 31 1 1 l -
! PROCEDURE MAINT. HOLD QC ; STEP DESCRIPTION INIT/DATE POINT INIT/DATE, j
(Yes/No) 4.6.3 Air Start Valves g Reassembled / 1R ,
/ M*
i 2R // / // i 3R
// J 4R ( / t__ ~
5R \/ l f/ 6R V \ '/ i - -- 7R / \ / 1 8R // \ V i 1L / / \ A I 2L ( / C /) 3L \ / 1
/
4L I / / 5L f / -
/ />
- 6L i / 5 f
; 7L h // 00' ,&
I 8L b)/h Hu%nua Jc/vnf$y l
// /A
.i 4.7.2 Valve To Head Gasket Installed 1R / P l' 2R ( / / / // 3R \/ / T 4R J/ / / 5R // / ,(
- 6R / / f A i
7R ( / /\ l 8R \ / /\ l 1L i/ k /1
. 2L / / \ /
, 3L / / \ // ! 4L \/ \ // SL )/ I
/l 6L (/ /q t
7L )/ oE1 /i BL . \/ / VKMf'tuW'" fx / %/13 ~ l 'lh N/A , 4.7.4 Air Start Valve capscrews ! Inspected " Data" Sheet 1, y 7,fg Sheet 3 */ p
/
' .fr */ v3 4.7.6 Air Start Valve Capscrews Torqued " Data" Sheet le i
. Sheet 3 */
O C. tKx.o poltti ,/ */ M' l a
. Document on Referenced " Data" Sheet $g[ /ffg2,_W l s
is 3 { . j
c- <.- .2 l
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9-
^g PROCEDURE NO. REVISION PAGE NO.
VEGP 27598-C 0 30 of 31 PROCEDURE. MAINT. HOLD QC STEP DESCRIPTION INIT/DATE POINT INIT/DATE (Yes75o) ~T ! 4.7.7 Air Start Valve Capocrews P j Recorqued every 8 hours d 6b g@gy., 7 /7/pg
/
! of engine operation O.C l
" Data" Sheet 2 _ / ___r% M_ /
l 4.7.9h Torque Rocker Arm Capscrews " Data" Sheet 1, Sheet 4 fp Mg M/f
*/ */
I 4.7.10- Adjust Intake And Exha e valves g . 2R ( / ( ! 3R \ /" i A 4R / / \ /\ l SR 6R _/ / -
\ /\
! ( / \ / \ l 7R T / \ / I ~ l 81 / / \ / IL / / \ / l 2L \ / \ / j ~ 3L ) / I // j 4L / / 1
//
! 5L ( / // 6L ) / // 7L /,/ l / 8L N//) / /_ // l 4.7.11 ToolsremovedfromengineNd/ O !_ f
!/
4 4.7.12 Cylinder head covers j , installed b / /!8k / k/ 1 4.7.13 Main Bearing 011 Lines I installed g/ 4 4.9 Notify Shift Supervisor , required maintenance is /[ t complete b$0 Vf0NO / NO / [F, ffa i.
]
- Document on Referenced " Data" Sheet t
i t.4
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.I PAOCEDURE NO.
REVISION PAGE NO. l VECP 27598-C 0 31 of 31
]
COHHINTS/* ADDITIONAL HOLD POINTS : /f Ef;' ZA d $9 33 7 94>/ro _ 1-i r - i e i ___ ______ .____ _____ ____ l
- r
! l l
i l _ l ') QC has reviewed this procedure for hold points _ // l Sphature
/
! APPROVED ( LJ DISAPPROVED ( ) COMPLETED BY DATE ] FOREMAN DATE f l
- '$. ? 15 90 X ,...,. 7-D 40 l 0 l
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l( lf . 8 9fgyNo 27598 C 0 22 of 31 i j. sheet a os 4 ; DATA SHEET 1 l AIR START VALVE INSPECTION . i ENGINE TAG NO. 3ddOY C((b/ DATE: Ml3/90 , i os I i N P W Step 4.6.2b.c and di Cap To Piston clearance 4 i CAP PI5 TON
' l
! Valve x-a y-y a-u y-y Clearance Bat Unsat Performed By I
- Ik \
l IL \ N l j l 1 2L \ ! i T 3R
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i 3L \ , et \ 1 et \ < j 3R \ - ) 5L s .; 6k \ l 6L \
- 7a A I 7L i ,A I 8R \ /\
3 8L \ 1 \ MTE 5erial No. \ Cal. Due Date \ '] 1 gQOlearance Wen New: 0.001/0 3" ps ace Wen over 0.009"
- 2) Step 4.6.2e Valve Intei Q hspe tion Valve Comments 8at Unsat Performed ly/Date I 1A l IL _A
. 2R \ l *2L \ i f 31 \ ! 3L
^
4R ~ l 4L ! St x ) SL \ l 61 \ ! 6L \ , 71 \ l 7L \ an' \ 8L \ l l
*Imbug
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.. - +. x... 4: -
r.;;s.. . 8 PROCEDURE NO. REVISION PAGE NO. VEGP 27598-C 0 23 of 31 . { Sheet 3 of 4 DATA SHEET 1
] ~
AIR START VALVE INSPECTIONS .' ENGI4E TAG NO _ ,7-Ji/03-CJ-do I DATE: 7!I3!90 l Q C. HO DPOfp Step 4.6.2f h Valve Seat Inspection Valve Valve / spection Bluing Sat. Unsat Performed By/Date ! IL \ - l 2R \ 2L \ 3R -- \ 3L N 4R
-A
\\
\N 4L "
SR 1 N 6L \ 71 \ 4 7L \ ' 8R \
- SL l
- 4) Step 4.7.4 and 4.7.6 Air start valve capscrews. ENGINE HOURS M.
'Capscrew = 2-3/4" Torque ,r cylinder 1 2 1 1 2 Performed E rnesas& g, 1K \ IS0'&s (20'L h e hiJ '
&MwmfW*V 21 \ $
31 \ n/A , 41 \ l 51 \ V s,- 6K \ r co'th ics tar nr3 '
/L-~ ?/ , 7K \ o w'A/, , /cm jl1 q AO Asf~ ,n r/
b BE \b iM QS t =P X(G t 't f.) #d-, < w ?] 1L 9 \ i es 'tk < rei) r n i. , sK-. /7 iA4 2L \ *# ' 4 3L \ NA f / -
$L h / C 'lh V / Q 2 lf 1 h f.' s4Kssnn&-k. >
SL \ isv ?/ s 150x /r fro ' oL , yhr/gp 6L \ 4-l 7L * \ *'/A BL \ 4 i GTE Serial No. UF ,f- 2 2X 7 Cal. Due Date (7- R yd l
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PROCEDURE NO. REyts QN PAGE NO. I VEGP 27598-C 0 24 of 31 l l Sheet 4 of 4 1 DATA SREET 1 1 EECINE TAG . DATE: . 3h HOL3P089) Step 4.7.9h: cher Arm Capecrow Torque j Rocker Arm \ Capscrew Cylinder ! ' s 2 Perf ormed Witnessed 4 1R \
! 2R \m 3R \
4R \ SR \ 6R \ \ 7R g \-f {\ \ SR '
\
i IL \ l 2L \ ! 3L \ l 4L \ SL \ 6L \ i 7L \ 8L \ l H&TE Serial No. \
- Cal. Due Date \
l l i l G i il 1 w gp
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.y,7, '. ' '
e PROCEDURE NO- AEVISION PAGE NO. VEGP 27598-C 0 25 of 31 i Sheet 1 of 2 DATA SHEET 2
]
l AIR START VALVE CAPSCREW TORQUING , J l ENGINE TAG No.: DATE: 10. tKxo PotR ep 4. 7. 7 ENGINE HOURS
\
Did Screw
.\ Capocrew Move?
Performed Witnessed Cylihder 1 2 1R \ $ 2R \ 3R \ 1 h 4R - \ 4 d SR \ k 6R \ 7R \ j A{ 8A \
% IL \
d 2L \
] 3L \
4L \ I, SL \ l g 6L \ , g 7L \ t: 8L - \ W H&TE Serial No. \ l d
- s Cal. Due Date \
M UC l tap 4.7.78 ENGINE HOURS l . l l l Capeerew Did screw \ j Cylinder 1 2 Move? Perfbymed Witnessed 1R \ l 2R \ i 3R \ 4R \ , SR \ 6R \ i 7R \ j 8R \ j IL \ i 2L \ 3L- \ 4t
\ .
- SL
\
! 6L
\
7L g 8L
- \
H&TE Serial No. Cal. Due Date
- l
1
, PROCEDURE NO. REVISION PAGE NO.
- VEGP 27598-C 0 26 of 31 4
Sheet 2 of 2 1 *
, DATA SHEET 2 AIR START VALVE CAPSCREW TORQUING ,
4 q ENGINE TAG No.: DATE: .j HOLD CiMStep 4.7.7 ENGINE HOURS l Did Capocrew ! Cepecrew Move? ) Cyli er 1 2 2 Performed Witnessed 1R \ - 2R 's 4 3R
- t. R . _ \
SR \ 6R \ 7R \ , , 8R \ IL \ 2L \
- 3L \
4L \ . 5L \ l 6L \ 7L \ 8L \ $ H&TE Serial No. \ n _
- Cal. Due Date \ h\ _,
1 Of f lOLD' U'# Step 4.7.72 ( ENGINE HOURS l l ! Capeerew Did screw \ Cylinder 1 2 Move? \Pe rf ormed Witnessed ! 11 \ 21 \ 3R \ 4R \
- 5R \
, 6R \ 7R
\
8R
\
, IL \ i 2L \ l 3L \ l 4L \ l 5L
\ .
, 6L
\
7L
\
8L \ H&TE Serial No. Cal. Due Date - N4h
l - p [' I DIFITN ,
~
t i h Rouemon j p80s M l VECP 27598-C 0 27 of 31 l
~
I -
. Sheet 1 of I POWER AND SIGNAL REMOVAL / REPLACEMENT DATA, SHEET
[ ] Safety Related/QC Holdpoints [ ] Non-Safety Related NOTES
- c. To install jumpers and/or lif t wires, other than those d. If the worker leaves the lamediate proximity of the work directly associated with the equipment tag (s)/ scheme or the work is interrupted, complete and install a " Jumper
' number (s) listed on the Work Order, notify the Shif t and Lif ted Wire" tag per 00306-C. " Temporary Jumper And
. Lifted Wire Control". Instead of Control Number use the ,
- b. Ensure that each lead (wire) is marked so it can be Procedure number on the tag, uniquely identified with its termination point.
- e. If holdpoints do not apply, MA QC Verification block.
- c. Independent verification is only required on safety related equipment. Place N/A in independent f. If applicable, tags shall remain intact and will only be ;
verification block for non-safety related equipment. removed by the independent verifier. RDt0 VAL RECONNECTION l LDENTIFY LEADS LIFTED, IDCATI(PANEL PERFORMED INDEPENDENT QC PERFORMED INDEPENDENT QC
- JIMPERS INSTAT.i Fn, OR JUNCTIOeIM BY/DATE VERIFICATION VERIF. BY/DATE VERIFICATION VERIF. i N
LINES OPEN, ETC. BY/DATE BY/DATE BY/DATE BY/DATE N N A
\
x x - s
\
\
N N ~
. I _.
d 4 c....,,, i i j vgap FOR USE WITH CONTROL NO.1'IfD 3'O 4 28 of 31 3
. COMPLETION SHEET PROCEDURE NO. REVISION SHEET I
1 27598-C 0 1 of 4 DESCRIPTION j TAG J. M hf/hMe Standby Diesel Generator MODEL
! SERIAL NO. MANUFAGIURER Transamerica Delaval DSRV-16-4 It.5T EQUIPMENT USED [V5af ety Related/QC 1 oldFoints apply 4
See applicable " Data" Sheet [] Non-Safety Related I PROCEDURE MAINT. HOLD QC STEP DESCRIPTION INIT/DATE POINT INIT/DATE i (Yei7No) ] 4.1 Verify Prerequisites met g4 /'/[/ o ' )'u h h /m tw 4.2 Shif t Supervisor Notifiedh?1/ hv \ / \ i 4.3 Diesel Generator Isolated ns. #
/L l .
and Tagged fm / ///Wo / (, 1 i 4.6.2b Measure Air Start Valve
- through d Cap to Piston Clearance -
o.c. j
" Data" Sheet 1, Sheet 2 */ *V
- l. 4.6.2e Inspect Air Start Valve Internals " Data" Sheet 1, o.c.
temm Sheet 2 ,f f
- 4.6.2f Inspect Air Start Valve
- Seat For Pitting " Data" hj/k /
dh g cn s /g o
- 1
. Sheet 1, Sheet 3_ (
oc l 4.6.2h Blue Air Start Valve
" Data" Sheet 1, Sheet 3 Alh*/ IN N *
/
- Document on Referenced " Data" Sheet l
\
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, , ~ ~;
8 PROCEDURE NO. REVISION PAGE NO. VEGF 27598-c 0 29 of 31 PROCEDURE MAINT. HOLD QC _ STEP DESCRIPTION INIT/DATE POINT INIT/DATE
~
(Yes/No) .~ 4.6.3 Air Start Valves Reassembled g 1R 2R _ // / / 3R l' / ~ f /_ 4R \/ _ / __ SR / / 6R i / / 7R 1/ / ~ 81 / / IL i / 1 , /__ 2L 3L
\/
v L\/% /
/
AL Y (/ / 5L // ~ le A 6L f/ N ' ///4/ / Y 7L /t T. 'I ' ' / 8L it/, F' '
/
/"#1 4.7.2 Valve To Head Gasket Installdd ,
1R A tKy 'M f 2R 'r / <- / / 3R / / / 4R t / / / 51 \/ / 6R V / 72 h / 81 4 / IL // / ! . 2L T / ) / 3L . / l / 4 4L \ / ) / , 5L _ \/ t ,(),/ I. . 6L i/ _ M J//7/ 7L / ,- IN/ i 8L / touspid
/
, 4.7.4 Air Start Valve Capscrews - fd Inspected " Data" Sheet 1 and Sheet 3 ..
*/
r. 4.7.6' Air Start Valve Capscreve . Torquad " Data" Shest 1./ /p/*/ j)r,y'ot D'OM oc 0
$heet 3 ,, //[h, / -
i ( ]'.
- Docusant on Referenced " Data" Sheet l.b c
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nll;;.v
. . , * .,wc.v, : e p:.;ry$
. ., : n.;j.ip . ,? ,
6C ; ';.;. :<O
. ;. : %9 ~ ,',';'. 1,rg;y.hy: .J?y;,3;
. T;[ PROCEDURE NO. REVISION
.' PAGE NO. l VECP 27598-C 0 30 of 3 PROCEDUR5 MAINT. HOLD QC STEP DESCRIPTION INIT/DATE POINT INIT/DATE I (Yes75o) l
! 4.7.7 Air Start Valve Capscrews d se UEJ.*boR br#O Recorqued every 8 hours / g of engine operation g/j g a
" Data" Sheet 2 / __
/ _,_
i 4.7.9h Torque Rocker Ara ' Capscrews " Data" Sheet 1 !k gm /0 i Sheet 4 */ r Il */ l 4.7.10- Adjust Intake And Exha st valves /) ,q Ig ffh l 2R /
~
f / l ! 3R / / j 4R / / l 51 \/ / 6R \/ / i 7R I/ / l 8R // i / l IL / / \ / ) 2L / / t / / ! - 3L I / l . , , , / l 4L \ / \ /I, lory ' 5L \ / \ ]IVI' / 8L l/ W7" ' o< .4/ / l !,/ id /M - 4.7.11 Tools removed from engineft 7/Md I th Emn / l 1 y 1 4.7.12 Cylinder head covers o c. / l installed A J / 7-//-fv 8" Di'WU // 7/ Uelf. 4.7.13 Main Bearing 011 Lines
/h /
installed h///
/ gojf i/.
/
- 4.9 Notify Shift Supervisor required maintenance is eoapieta f/'O / 7-/r r0 b h A.R.%:)
- Document on Referenced " Data" Sheet e
l
* ~
- h h .,. .
- fy y l '/1 PROCEDURE NO. REVISION PAG E NO. ; ;, . < . - e l VECF 27598-C 0 31'of 31 ; c -
j 1 COMMENTS /' ADDITIONAL HOLD POINTS:
.' .M.Ip. .
- _ ,$.g ' .
j ') . .
< Op..g'ij i .
1 -. i i __.________ __ J ; 1 1 i
;l I
i i ), i 5 I s QC has reviewed this procedure for hold points kk*.td Signature
/ .
j APPROVED (P) DISAPPROVED ( ) COMPLETED BY DATE FOREMAN DATE DE. tis o , - ilt ' m* l 4 'i
~
l .. ... ,.
1 1 y .n - l Rg,e..,,,p a . .- ,enocrovne no. ,,. .
*:acmiou w: x % *?.:t 'WsF.MG.9%1ftl&.?.$5%'$$Q.W ,
! VEGP q 4, ., , ,s na go,. ..,.7 . ,,g,q .,, 20427-C ~ 10 31 of 31
~
t ' ~.e . . Sheet 1 of 1
~~
DATA SHEET _1 MAINTENANCE CLEANLINESS AND HOUSEKEEPING Maintenance Work Order No. M48SoJ8 Date /3 0 Maintenance Cicanliness and Housekeeping Standard Required i B h Name of system or component requiring cleaning D (Circle one) j 1 CLEANLINESS STANDARDS B Metal clean
@ D INIT/DATE Thin rust on Tight mill scale surface. j carbon steel OK. Carbon steel OK. _Mv4/ 7-/S '7a l Rust allowable Rust allowable Rust which resists -
2 sq/in per 15 sq/in per brushing.
~
! 1 sq/ft. I sq/ft. M v /,/ 7./3 ,9 , )
*** No particulates/ particles removable by brushing. M v4 / 7 u.9o..
*** No oil, grease, or other organic films removable by brushing.
A/ 4 l *** Perform closecut Step 4.3.5.b.6. {
/SM / 9///90
*** No contaminants removable in large amounts by i wiping.
j a wr / 7 U fo
*** Decon tools and equipment.
; - f/O,W.ll
*** Finish maintenance cleaning and housekeeping using Figure 1, " Maintenance Cleanliness and i Housekeeping Handout".
I COMMENTS: ik ud/1.ir.Se 1 \ M tJ/k Dw / '7// 3 /96 -s13 <1o i
! MAI{TENANCEPERSON#SNNATURE/DATE DATE RESULTS REVIEWED Al.O. Odds '//.23/96 ( 4 Approved
! MAINTENANCE FOREMAN SIGNATURE /DATE i.
( ) Disapproved
*** (for all cleanliness standards) 1 j .h i .
^
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Quality Controlinspection Repdrt { ..
, VOGTLE GENERATING Pl. ANT-UNITS 1 & 2 37338 P o. ' d
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, MwOIODR/DR Na - Building Procedure / Spec. No/Rev. - g . .
'".s , h' i e?-Too 30e;2 6 bws c' c '
62 7 4 O/ O 'l& Room No/ Level Na ' SysJStart-Up Designator Tag Na *f. p'*'< c) c1 fO 3 # &hO Y.f
~
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i Vendor Manual Log Na s Other Drawing Nn/Rev. t* /A- 8 /A Bro /5-C-Ab ~ *.[. >' 1.' inspector will use separate form for each completed inspection function (s) and insert o'rigir1al'wlth work pach$g , 4
- use continuation sheets'when needed. l
- 2. Use simple narrative type report procedure. Reference all applicable drawing numbers, specifications, special ,
Instructions, etc., connected with your inspection. Use sketches, when applicabic, showing dimensions checked,
'.g alignment, physical location of defects found, etc' N/A all blocks not used.
- 3. Upon completion of the inspection activity, enter results below and sign and date. " , -l .<'4.
/M frW f. 6 a f 7 INJUd t L Y llFA !P*te b 7WA7 Lud c: o/L J;u)/L Y ifad '
b4 A /A) 7 % //D G 10 M C op p er Yd$ OP do 7W 7WG" l.G*F7 l swd A. ( G Nf .6.4Al . COMPECy1'cuoS M FA"E SA -??.s idWodk ' A
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4 Quality ControlInspection Report -
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GeorgiaPower ' i
!' .'$.:J VOGTLE GENERATING PLANT-UNITS
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*s. ,L: @ 3 9 0 f7 *? 0 9. P / ffWL $8 d ,-2 7%M -C'- YO i
. ' r,A '. Room NaftJpvol bla Sys> Start Up Designator Tag Na , ,
?,'." ' SriW ekr e2 'fd 3' Ac2'/'03-$ Y'00/ l
', 'h Drawing Na/Res vendor Manus Log Na Other
'T d
hf0AA-C / ,
- 1. Inspector will use separate form f or each completed Ir.spection f unction (s) and insert original with work package.
Use continuation sheets'when needed.
- 2. Use simple narrative type report procedure. Reference all applicable drawing numbers, specl!! cations, spectat
;' instructions, etc., connected with your inspection. Use sketches, when applicable, showing dimensions checked.
alignment, physical location of defects found, etc. N/A all blocks not used. l
- 3. Upon completion of the inspection activity, enter results below and sign and date. !
(d. C _ Miss /Lu (^'s .%e rre ed V'idQus ev / l s:s nwT ultu e 0,r ce/mc T3 i s o d ,- A s. ift +- PL Cvb Udx'r ,<Tes 't. 2 8 " " i i>v t kr Murcy r.1 s; 't Q 2. '/ M o/
~
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- ,- N
! \ Skaten l i i 1 ? t i i l i in.p.cuon n..uit. O uNsAr-corvon Natix j,j f,'._ R*' mm, -
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Quality Control Inspection Report (CONTINUATION SHEET) GeorgiaIbwer ~. ~ VOGTI.E GENERATING Pt. ANT-UNITS 1 & 2 '
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VECP FIRE PROTECTION CHICKLIST
- 1. XVO No. OO]OM 2. MPL/ TAG No. L/ 5 T
- 3. LOCAT!0N [] 2 b/ 6 5cE C- TEM
' .. W~LL THE *.'ORK INSTALL. IMPAIR MODIFY. ISOLATE. DEFEAT. OR REMOVE ANY 4F THE TOLLOWING? IT *HE ANSVER IS "YES" CHECK THE BOI. AND INDICATE APPROPRIATE DETAILS. j i a SPRINKLER SYSTEM i ( ' INTERIOR HOSE STATION ( ) HALON SYSTEM ( ) DETECTION SYSTEM ( ) EMERCENCY LIGHTING SYSTEM () PERMANENT COMBUSTIBLES (CA5LE. WOOD. PLASTIC. ETC.) ( ) STRUCTURAL STEEL OR RACEVAY_TIREPR00FING ( ) FIRE SUPPRESSION SUPPLY SYSTEM (PUMPS. TANKS. ETC.) i ( ) CONDUIT SEALS OR EQUIPMENT ENCLOSURE (CABINET ROUSING) i ( ) FIRE EXTINGUISHER ( ) CP'iWICATIONS SYSTEM () 1IL COLLECTION SYSTEM l.SMIC STANDPIPE SYSTEM
$. WILL THE WORK DEFEAT. MODIFY OR LMPAIR ANY OF THE FOLI4 WING TIRE SEPARATION TEATURES? IT THE ANSVER IS " TIS" CIECE TEE 501. AND 2
; INDICATE APPROPRIATE DETAILS. J ,
?
( ) A. FIRE AREA BOUNDARY (WALL. ETC.) ' () 5. PASSIVE AREA BOUNDARY PENETRATION SEAL ASSDtBLT. PENETRATION SEAL i ' WALL BLOCKOUT - FLDOR PLUG OR HATCH
- CABLE TRAY OR CONDUIT 10 TAP R ADIANT ENERGY SHIELD
!' ( ) C. ACTIVE FIRE AREA BOUNDARY PENETRAIICE SEAL. FIRE DOOR TIRE DAMPER , l 6. IT ALL THE ANSVERS IN BLOCKS 4 and 5 AA2 "N0". STOP ama ETALUATION i HERE. AND EN]E1 " " IN BLOCK 110F THE N'JO F0EN. j IT ANT QUES ONS RE ANSpED "YIS". DTER "TES" IN ELOCE 110F THE 1 KWO TORM 4 EVALUAT0k- /) / DATE [M/A POST WQ4E REVIEW (COMPLETE "A. B. OR C" BEI4W) (A)tT R CONDITION IMPACTING THE TIRE PROTICTICE C(BW053rt$ LISTED ABOYE j 55g8EEN. REMOVED. , FPE Dart i .E ' ' (3) TM FIRE't ECTION COMPONENT IS STILL INFAIRED. T7E DATE (C) RESTORATION OF THE)RPA(RMENT RAS BEM NEW NWO TOR THIS IMPAIRMENT. TPE DATE rICU i j " i
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