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{{#Wiki_filter:-.ACCELERATED DISTRIBUTION DEMONSTPWTION SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)CCESSION NBR:9002070202 DOC.DATE: 90/01/29 NOTARIZED:
{{#Wiki_filter:-. ACCELERATED DISTRIBUTION                           DEMONSTPWTION SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)
NO DOCKET FACIL:50-250 Turkey Point Plant, Unit 3, Florida Power and Light C 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C.05000251 AUTH.NAME AUTHOR AFFILIATION HARRIS,K.N.
CCESSION NBR:9002070202             DOC.DATE:   90/01/29   NOTARIZED: NO         DOCKET FACIL:50-250 Turkey Point Plant, Unit 3, Florida Power and Light C                 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C               .05000251 AUTH. NAME           AUTHOR AFFILIATION HARRIS,K.N.           Florida Power & Light Co.
Florida Power&Light Co.RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)
RECIP.NAME           RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)


==SUBJECT:==
==SUBJECT:==
Responds to.NRC ltr re violations noted in Insp Repts 50-250/89-203
Responds to .NRC       ltr 50-250/89-203 & 50-251/89-203.
&50-251/89-203.
re violations noted in Insp Repts DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR                   ENCL     SIZE:
DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR ENCL SIZE: TITLE: General (50 Dkt)-Insp Rept/Notice of VioIation Response NOTES: RECIPIENT ID CODE/NAME PD2-2 PD INTERNAL: AEOD AEOD/TPAD NRR SHANKMAN,S NRR/DOEA DIR 11 NRR/DREP/PRPB11 NRR/DST/DIR 8E2 NUDOCS-ABSTRACT OGC/HDS2 RES MORISSEAU,D TERNAL: LPDR NSIC COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1'1 1 1 1 1 1 RECIPIENT ID CODE/NAME EDISON,G AEOD/DEIIB DEDRO NRR/DLPQ/LPEB10 NRR/DREP/PEPB9 D NRR/DRIS/DIR NRR/PMAS/ILRB12 0 ErIEjBERMAN, J RGN2 FILE Ol NRC PDR COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE TO ALL"RIDS" RECIPIENTS:
TITLE: General (50 Dkt)-Insp Rept/Notice of VioIation Response NOTES:
PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24  
RECIPIENT              COPIES            RECIPIENT         COPIES ID CODE/NAME           LTTR ENCL        ID  CODE/NAME      LTTR ENCL PD2-2 PD                     1    1      EDISON,G              1  1 INTERNAL: AEOD                           1    1      AEOD/DEIIB            1    1 AEOD/TPAD                     1    1      DEDRO                  1    1 NRR SHANKMAN,S               1    1      NRR/DLPQ/LPEB10        1  1 NRR/DOEA DIR 11               1    1      NRR/DREP/PEPB9 D       1   1 NRR/DREP/PRPB11              2    2      NRR/DRIS/DIR          1    1 NRR/DST/DIR 8E2              1    1      NRR/PMAS/ILRB12       1    1 NUDOCS-ABSTRACT              1    1      0 ErIEjBERMAN,J       1   1 OGC/HDS2                      1     1                             1   1 RES MORISSEAU,D              '1     1     RGN2    FILE  Ol      1   1 TERNAL: LPDR                          1     1     NRC PDR NSIC                          1     1 NOTE TO ALL "RIDS" RECIPIENTS:
PLEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT. 20079) TO ELIMINATEYOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!
TOTAL NUMBER OF COPIES REQUIRED: LTTR               24   ENCL   24
 
P.O. Box14000, Juno Beach, F1. 33408-0420 I=PL JAN 2 9 1990 L-90-36 U.S. Nuclear Regulatory Commission Attn:  Document        Control Desk Washington, D.C. 20555 Gentlemen:
Re:  Turkey Point Units 3 and 4 Docket Nos. 50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power & Light Company has reviewed the subject inspection report. The response to the unresolved items identified in the report is attached.
Should you need any additional information, we would be glad to discuss the response with you.
Very  truly    yours,
    )
Vice/President Turkey Point Plant KNH/GRM/tbj Attachment cc:  Stewart D. Ebneter, Regional Administrator, Region II,                USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207ADOCK      2 900129 0 gpp0250 PDP                    @DC O
an FPL Group company.
 
Re:  Turkey Point Units 3 'and 4 Docket Nos. 50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY    89-203-10:    REPLACEMENT CCW HEAT EXCHANGER SHELL-SIDE NOZZLE LOAD Discussion:    . ZP&L  engineering package PC/M 88-263 was written for replacement of the Unit          4 heat exchangers.          FP&L prepared purchase    order    C88658  90314  to  procure    the  replacement      heat exchangers. Appendix    C of  the  purchase  order  required    that  the replacement heat exchangers be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.
The Bechtel calculation C-SJ-183-02 CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation of the heat exchanger    fundamental    frequency.        The Bechtel        calculation computed a fundamental frequency greater          .than  33  Hz  for  the heat exchangers, and concluded that the heat exchangers were rigid.
The calculation therefore used the Zero Period Acceleration (ZPA) values of the SSE spectrum to compute the seismic reactions of the heat exchangers.        However, the Bechtel calculation did not consider  the    transverse    flexibility of the concrete pedestals supporting the heat exchangers.            If  the heat exchanger and the supporting concrete pedestals            were    analyzed      as    a    single mathematical model, the fundamental frequency of the heat exchanger along its longitudinal axis drops to about 10 Hz. This would increase the magnitudes of the seismic loads for which the heat exchangers must be qualified.
The replacement heat exchangers were qualified for piping thrust, dead loads and seismic loads by Target Technology Ltd. Bechtel recommended that Target compute the heat exchangers fundamental frequency and use ZPA loads both to qualify the heat exchangers and  to compute the heat exchanger support reaction.                        Like Bechtel, Target computed the heat exchanger fundamental frequency without considering the transverse flexibility of the concrete pedestals and concluded that the heat exchanger was rigid.
As a consequence,      Target qualified the replacement heat exchanger with respect to the ZPA seismic loads. Since the heat exchangers and concrete pedestal        corifiguration is flexible, the Target stress  report    does  not  adequately    qualify the replacement heat exchangers  for  the  governing  seismic  loads.
This item  is  Unresolved (89-203-10)


P.O.Box14000, Juno Beach, F1.33408-0420 I=PL JAN 2 9 1990 L-90-36 U.S.Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C.20555 Gentlemen:
Re: Turkey Point Units 3 and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power&Light Company has reviewed the subject inspection report.The response to the unresolved items identified in the report is attached.Should you need any additional information, we would be glad to discuss the response with you.Very truly yours,)Vice/President Turkey Point Plant KNH/GRM/tbj Attachment cc: Stewart D.Ebneter, Regional Administrator, Region II, USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207 gpp0250 2 900129 PDP ADOCK 0@DC O an FPL Group company.
Re: Turkey Point Units 3'and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY 89-203-10:
REPLACEMENT CCW HEAT EXCHANGER SHELL-SIDE NOZZLE LOAD Discussion:
.ZP&L engineering package PC/M 88-263 was written for replacement of the Unit 4 heat exchangers.
FP&L prepared purchase order C88658 90314 to procure the replacement heat exchangers.
Appendix C of the purchase order required that the replacement heat exchangers be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.The Bechtel calculation C-SJ-183-02 CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation of the heat exchanger fundamental frequency.
The Bechtel calculation computed a fundamental frequency greater.than 33 Hz for the heat exchangers, and concluded that the heat exchangers were rigid.The calculation therefore used the Zero Period Acceleration (ZPA)values of the SSE spectrum to compute the seismic reactions of the heat exchangers.
However, the Bechtel calculation did not consider the transverse flexibility of the concrete pedestals supporting the heat exchangers.
If the heat exchanger and the supporting concrete pedestals were analyzed as a single mathematical model, the fundamental frequency of the heat exchanger along its longitudinal axis drops to about 10 Hz.This would increase the magnitudes of the seismic loads for which the heat exchangers must be qualified.
The replacement heat exchangers were qualified for piping thrust, dead loads and seismic loads by Target Technology Ltd.Bechtel recommended that Target compute the heat exchangers fundamental frequency and use ZPA loads both to qualify the heat exchangers and to compute the heat exchanger support reaction.Like Bechtel, Target computed the heat exchanger fundamental frequency without considering the transverse flexibility of the concrete pedestals and concluded that the heat exchanger was rigid.As a consequence, Target qualified the replacement heat exchanger with respect to the ZPA seismic loads.Since the heat exchangers and concrete pedestal corifiguration is flexible, the Target stress report does not adequately qualify the replacement heat exchangers for the governing seismic loads.This item is Unresolved (89-203-10)
R88POIls8:
R88POIls8:
The determination that the heat exchanger pedestal supports are flexible (approximately 5 Hz)"'n the longitudinal axis affects the qualification of the CCW and ICW piping attached to the heat exchangers, the heat exchangers and the support pedestals themselves.
determination that the heat exchanger pedestal supports are The flexible (approximately 5 Hz)         "'n   the longitudinal axis affects the qualification of the         CCW   and ICW piping attached to the heat exchangers,     the heat exchangers           and the support pedestals themselves. The analyses       for each of these     components   have been revised/reviewed as described below:
The analyses for each of these components have been revised/reviewed as described below: The piping stress analyses for both the CCW and ZCW piping have been revised, taking into account the pedestal flexibility"'"'.
The piping stress analyses for both the CCW and ZCW piping have been       revised, taking into account the pedestal flexibility"'"'. The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses.                         New heat exchanger   nozzle     loads   were   also     determined   from these analyses.
The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses.New heat exchanger nozzle loads were also determined from these analyses.The heat exchanger qualification is being reviewed in order to determine the effect of the new nozzle loads and the pedestal flexibility.
The heat exchanger       qualification is being reviewed in order to determine the         effect of the new nozzle loads and the pedestal flexibility. With respect to nozzle loadings, no adverse     effect on heat exchanger qualification is anticipated;     a   preliminary comparison         of the   new   nozzle loads   against     the   allowable   stresses     documented in the original heat exchanger qualification               report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses.                 Upon further review of the seismic input provided in the specification to the heat exchanger vendor"', it was found that the response spectra   used     was   a   conservatively       amplified enveloping response spectra curve.           The Zero   Period   Acceleration (ZPA) for the enveloping spectra provided in the specification is greater than the acceleration corresponding to 5 Hz on the ground response spectra which actually corresponds to the base of the 'support pedestals               (0.4 g's versus 0.37 g's respectively)   "'. Accordingly,     the   seismic loading on the heat exchangers will be reduced,               even   when the pedestal flexibility is considered.               FPL is working with Target Technologies       to obtain a revised final stress report by June 30, 1990.       This report will include a consideration of the effects of the correct pedestal flexibility, the new nozzle loads,         and the ground response               spectra which correspond to the heat exchanger location. This report will be   incorporated into the heat exchanger                     replacement engineering   documentation       package   within   60 days of receipt, but no later than August 29,           1990.
With respect to nozzle loadings, no adverse effect on heat exchanger qualification is anticipated; a preliminary comparison of the new nozzle loads against the allowable stresses documented in the original heat exchanger qualification report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses.Upon further review of the seismic input provided in the specification to the heat exchanger vendor"', it was found that the response spectra used was a conservatively amplified enveloping response spectra curve.The Zero Period Acceleration (ZPA)for the enveloping spectra provided in the specification is greater than the acceleration corresponding to 5 Hz on the ground response spectra which actually corresponds to the base of the'support pedestals (0.4 g's versus 0.37 g's respectively)
 
"'.Accordingly, the seismic loading on the heat exchangers will be reduced, even when the pedestal flexibility is considered.
This item   will be considered complete once the report has been incorporated into the documentation   package as discussed above.
FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990.This report will include a consideration of the effects of the correct pedestal flexibility, the new nozzle loads, and the ground response spectra which correspond to the heat exchanger location.This report will be incorporated into the heat exchanger replacement engineering documentation package within 60 days of receipt, but no later than August 29, 1990.
This item will be considered complete once the report has been incorporated into the documentation package as discussed above.


==References:==
==References:==
: 1)  Bechtel Calculation 18712-183-C-SJ-183-02 Revision 8, "CCW Heat Exchanger Support Pedestal Load Evaluation"
: 2)  Teledyne Calculations 6961C-1 Revision 4, "Stress Problem 025" and. 6961C-3 Revision 6, "Stress Problem 038/CCW-24"
: 3)  Bechtel Calculations 18712-M12-183-02 Revision 5, and 18712-M12-183-04 Revision 2, "XCW Piping Stress Analysis"
: 4)  Purchase Order No. C88658-90314 for CCW Heat Exchanger Replacement
: 5)  Bechtel Calculation 18712-183-C-SJ-183-12 Revision 1,      "CCW Heat Exchanger Pedestal Stiffness Analysis"
DEFICIENCY    89-203-13:  REPL2KXMENT CCW HEAT EXCHANGER SHELL-S1DE NOZZLE LOAD Discussion:      FPL engineering package PC/M 88-263, was written for  replacement    of the Unit 4 heat exchangers.        The heat exchangers    were  qualified  for the imposed  dead  loads,  nozzle loads, and seismic loads in a Target Technology    report.
~
  'echtel    calculation M12-183-01 tabulated shell-side nozzle loads that  were  substantially higher than the nozzle loads which Bechtel originally transmitted to Target and which were used in the Target qualification report. Bechtel transmitted the revised nozzle loads to Target on November 23, 1988. Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.
However, Target never revised and reissued the CCW heat exchanger qualification report to document the qualification of the heat exchangers  for the revised nozzle loads.
This item is unresolved (89-203-13).
FPL Response:
Subsequent  to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised. New heat exchanger nozzle loads were determined from these analyses.
FPL is working with Target Technologies to obtain a revised    final stress report by June 30, 1990,        This report will include a consideration of the effects of the newly revised nozzle loads.
Since the stress report is being resubmitted to address revised nozzle loads, and is being tracked as part of Deficiency 89-203-10, this item is considered complete.


1)Bechtel Calculation 18712-183-C-SJ-183-02 Revision 8,"CCW Heat Exchanger Support Pedestal Load Evaluation" 2)Teledyne Calculations 6961C-1 Revision 4,"Stress Problem 025" and.6961C-3 Revision 6,"Stress Problem 038/CCW-24" 3)Bechtel Calculations 18712-M12-183-02 Revision 5, and 18712-M12-183-04 Revision 2,"XCW Piping Stress Analysis" 4)Purchase Order No.C88658-90314 for CCW Heat Exchanger Replacement 5)Bechtel Calculation 18712-183-C-SJ-183-12 Revision 1,"CCW Heat Exchanger Pedestal Stiffness Analysis" DEFICIENCY 89-203-13:
DEFICIENCY 89-203-14: CCN REL1EF VALVE REPLACEMEBFV Discussion:       FPL   engineering package PC/M 86-238 was written for replacement of Unit 4 relief valves RV-1423 through 1431.
REPL2KXMENT CCW HEAT EXCHANGER SHELL-S1DE NOZZLE LOAD Discussion:
Teledyne prepared calculation 6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever branch lines for both units.
FPL engineering package PC/M 88-263, was written for replacement of the Unit 4 heat exchangers.
Teledyne technical report TR-5322-1 requires that safety-related piping be qualified to the appropriate loading combinations and stress limits.         However, the Teledyne calculation does not address:
The heat exchangers were qualified for the imposed dead loads, nozzle loads, and seismic loads in a Target Technology report.~'echtel calculation M12-183-01 tabulated shell-side nozzle loads that were substantially higher than the nozzle loads which Bechtel originally transmitted to Target and which were used in the Target qualification report.Bechtel transmitted the revised nozzle loads to Target on November 23, 1988.Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.
o  The  effects of valve thrust; o  The  need to support valve RV-3-1431 with      a tieback from the 3-inch run pipe, since the branch line is not rigid; o  A  stress  check    at. the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads; or o  The  effects of lumped mass of the branch line and relief valve. If this lumped massline is considered, the fundamental will frequency    of the branch            drop.
However, Target never revised and reissued the CCW heat exchanger qualification report to document the qualification of the heat exchangers for the revised nozzle loads.This item is unresolved (89-203-13).
This item is Unresolved Item (89-203-14)       .
FPL Response: Subsequent to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised.New heat exchanger nozzle loads were determined from these analyses.FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990, This report will include a consideration of the effects of the newly revised nozzle loads.Since the stress report is being resubmitted to address revised nozzle loads, and is being tracked as part of Deficiency 89-203-10, this item is considered complete.  
FPL Response:
The  calculation which supported the replacement of            CCW relief valves (RV-1423 through 1431) installed per PC/M              86-238  was revised to include the following:
The effects of valve thrust A  stress check at the root of each branch line The'ffects of        lumped mass  of the branch line    and relief valve During the determination for the need to support RV-3-1431, the hand calculation for the branch line containing RV-3-1431 was revised using a dynamic analysis and        it  was determined that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.


DEFICIENCY 89-203-14:
P, This. review determined that the existing configuration for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A. These reviews are documented in the Teledyne calculation"'.
CCN REL1EF VALVE REPLACEMEBFV Discussion:
This item is considered complete.
FPL engineering package PC/M 86-238 was written for replacement of Unit 4 relief valves RV-1423 through 1431.Teledyne prepared calculation 6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever branch lines for both units.Teledyne technical report TR-5322-1 requires that safety-related piping be qualified to the appropriate loading combinations and stress limits.However, the Teledyne calculation does not address: o The effects of valve thrust;o The need to support valve RV-3-1431 with a tieback from the 3-inch run pipe, since the branch line is not rigid;o A stress check at.the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads;or o The effects of lumped mass of the branch line and relief valve.If this lumped mass is considered, the fundamental frequency of the branch line will drop.This item is Unresolved Item (89-203-14)
Reference
.FPL Response: The calculation which supported the replacement of CCW relief valves (RV-1423 through 1431)installed per PC/M 86-238 was revised to include the following:
: 1)   Teledyne calculation 6548-1, Revision 1, associated with PC/M 86-238.
The effects of valve thrust A stress check at the root of each branch line The'ffects of lumped mass of the branch line and relief valve During the determination for the need to support RV-3-1431, the hand calculation for the branch line containing RV-3-1431 was revised using a dynamic analysis and it was determined that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.
P, This.review determined that the existing configuration for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A.These reviews are documented in the Teledyne calculation"'.
This item is considered complete.Reference 1)Teledyne calculation 6548-1, Revision 1, associated with PC/M 86-238.
DEZICIENCY 89-203-15:
COMPONENT COOLING WATER OPERATING PROCEDURES Discussion:
The inspection team reviewed operating procedure 3/4-OP-030 for the CCW system to determine if valve lineups were consistent with approved design drawings and if lineup changes for various operating evolutions were properly established and restored.The team found the following deficiencies when comparing the procedures to system drawings 5610-T-E-4512, Sheet 1 and 2: o Procedure 4-OP-030, page 25, Step 7.5.2.7, directs the operator to makeup the CCW surge tank as required by manipulating valves MOV-4-832, 4-711B and 4-710B.Valve 4-737C was not referenced as requiring manipulation; however, it is shown as a normally closed valve on the system drawing and would inhibit makeup flow if not opened.o Procedures 3-OP-030 and 4-0P-030, page 27, step 7.3.2.15 specify that valve.4-711B be left open although drawing 5610-T-E-4512 indicates normal position as closed.Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced drawing indicates closed as the normal position.o Procedures 3-OP-030 and 4-0P-030, Attachments 2 and 3, for CCW valve alignment inside and outside containment, contained the following deficiencies:
Valves 3-10-681, 3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.These deficiencies if not corrected, could have resulted in failure to adequately verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity.
With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A)the valves noted were vent and drain valves.
The.licensee agreed to make the identified corrections to the procedures.
The item is unresolved (89-203-15).
FPL Response: Procedure Corrections have been completed as follows:.Procedure 4-OP-030 Infrequent Operations Section 7.0, has been modified to indicate valve 4-737C requires manipulation for alternate CCW surge tank fill.Procedures 3-OP-030 and 4-0P-030, Infrequent Operations Section 7.0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.Procedures 3-OP-030 and 4-OP-030 valve lineups have been modified to show: Valves 3-10-681, 3-10-682, and 3-10-683 as closed.Additionally, investigation of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these incorrect positions listed.We are confident that had a valve lineup been performed, the"On-The-Spot-Change" process would have been used to correct this procedural error.Way Valve 4-10-689 Q closed and capped.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512 An additional concern raised by the resident inspector involves 3/4-ONOP-030, Loss of Component Cooling Water.The area of concern involved emergency hoses and included: 1)Physical Fit-up of hoses (fittings) 2)Hose Length (to allow reaching all three pumps)3)Designated storage FPL RESPONSE Item 1-Physical Fit-up has been verified and is complete.Item 2-Hose length has been verified and the length allows reaching all three pumps.Item 3-Permanently designated storage is presently being investigated by the Operations Department.
DEFICIENCY 89-203-16:
CCW PUMP AND SURGE TANK SEISMIC QUALIFICATION AND ANCHORAGE CHECK Discussion:
Westinghouse Equipment Specification 676428 included the seismic qualification criteria for the CCW pumps.Section 3.2.12 of the specification stated that the pumps shall be designed to resist earthquake forces in the horizontal and vertical directions, as specified by the data sheets.The Westinghouse centrifugal pump data sheet APCC-532 specified a horizontal design acceleration of 1.0 g and a vertical design acceleration o&0.67 g.FPL could not access the seismic qualification documents for the CCW pumps.FPL additionally could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification documents.
The equipment anchorage should be checked for the combined effects of piping thrusts, dead load and seismic load.However, FPL could not access the anchorage calculations for the CCW pumps and surge tanks.The audit team was informed that an essential calculation program is planned for the facility.The licensee will determine which calculations are required and will verify that the calculations are retrievable.
This item is unresolved item (89-203-16)
..FPL Response: As indicated in the above discussion, no seismic qualification documents have been found for either the CCW pump or the CCW surge tank.This situation is not uncommon for power plants of Turkey Point's vintage.In order'o assess the need to recreate the qualification documents for this type of equipment,.FPL commissioned a review of the Turkey Point seismic design.This review was conducted by Westinghouse and completed in July 1989.The Westinghouse report"'ompared the seismic capacities of equipment documented in various NUREGs and other published literature to similar, if not identical, equipment found at Turkey Point.This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities.
If properly anchored, the equipment is seismically adequate due to Turkey Point's location in a low seismicity region.In addition to the Westinghouse effort discussed above, the issue of equipment seismic qualification-is being addressed under Generic Letter 87-02,"Verification of Seismic Adequacy of Mechanical and Electrical Equipment in Operating Reactors, Unresolved Safety Issue (USI)A-46".FPL has submitted a program to the NRC for resolution of this generic issue.10


An analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.This analysis showed that the pump anchorage is satisfactory to withstand all postulated loads.Similarly, analyses of the CCW surge tank anchorages (including structural steel supporting members)have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.The structural members and connections have been shown in this calculation to adequately withstand all postulated loads and to remain-within UFSAR allowable stresses.The expansion anchors used to attach the supporting members to the concrete walls have been shown to be acceptable for functionality; however for Unit 4, modifications will be required to bring the safety factors up to the values required by current standards.
DEZICIENCY    89-203-15:      COMPONENT      COOLING      WATER    OPERATING PROCEDURES Discussion:      The  inspection team reviewed operating procedure 3/4-OP-030 for the    CCW  system to determine      if if valve lineups were lineup changes consistent with approved design drawings            and for various operating evolutions were properly established and restored.      The team found the following deficiencies                  when comparing the procedures to system drawings 5610-T-E-4512, Sheet 1 and 2:
The anchor modification discussed above will be implemented by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.FPL is proceeding with developing an enhanced Calculation Control Program.This program includes a revised calculation procedure and a FPL mainframe computer indexing system that will accept FPL and contractor calculations.
o    Procedure    4-OP-030,  page 25, Step      7.5.2.7, directs the operator to    makeup  the  CCW  surge tank as required by manipulating      valves    MOV-4-832,      4-711B and 4-710B.
The revised calculation procedure was issued in December 1989.The loading of the new calculation index data will be a continuing process and the loading of the historical data will be handled through the normal budget process.
Valve    4-737C    was    not referenced          as  requiring manipulation; however,      it  is shown as a normally closed valve on the system drawing and would inhibit makeup flow  if  not opened.
o    Procedures      3-OP-030    and    4-0P-030,    page    27,  step 7.3.2.15 specify that valve .4-711B be left open although      drawing    5610-T-E-4512        indicates    normal position as closed.            Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced drawing indicates closed as the normal position.
o    Procedures    3-OP-030 and 4-0P-030,        Attachments  2  and 3, for  CCW  valve alignment inside and outside containment, contained the following deficiencies:
Valves    3-10-681,    3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.
Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.
Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.
These  deficiencies    if  not corrected, could have resulted in failure to adequately verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity. With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A) the valves noted were vent and drain valves.
 
The .licensee  agreed    to  make  the identified corrections      to the procedures.
The  item is unresolved (89-203-15).
FPL Response:
Procedure Corrections have been completed as follows:
                .Procedure 4-OP-030 Infrequent Operations Section
: 7. 0, has been modified to indicate valve 4-737C requires manipulation for alternate CCW surge tank fill.
Procedures    3-OP-030    and  4-0P-030,    Infrequent Operations    Section 7. 0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.
Procedures    3-OP-030 and 4-OP-030        valve lineups have been modified to show:
Valves  3-10-681,    3-10-682,  and  3-10-683  as closed. Additionally, investigation of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these        incorrect positions listed. We are confident that had a valve lineup been performed, the "On-The-Spot-Change" process      would have been used to correct this procedural error.
Way Valve 4-10-689  Q    closed and capped.
Valves 3-10-749, 4-10-692, 4-10-1009, 4                        1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512
 
An additional concern raised by the resident inspector involves 3/4-ONOP-030,  Loss of Component Cooling Water.          The area of concern involved emergency hoses and included:
: 1)  Physical Fit-up of hoses    (fittings)
: 2)  Hose Length  (to allow reaching  all three pumps)
: 3)  Designated storage FPL RESPONSE Item 1  Physical Fit-up has been verified and is complete.
Item 2  Hose  length has been verified and the length allows reaching all three pumps.
Item 3  Permanently designated storage is presently being    investigated    by    the    Operations Department.
 
DEFICIENCY 89-203-16:          CCW  PUMP    AND    SURGE    TANK    SEISMIC QUALIFICATION AND ANCHORAGE CHECK Discussion:      Westinghouse      Equipment      Specification      676428 included the    seismic  qualification    criteria    for  the  CCW  pumps.
Section 3.2.12 of the specification stated that the pumps shall be designed to resist earthquake forces in the horizontal and vertical directions, as specified by the data sheets.                      The Westinghouse centrifugal pump data sheet APCC-532 specified a horizontal design acceleration of 1.0 g and a vertical design acceleration o& 0.67 g.          FPL could not access          the seismic qualification    documents  for  the  CCW  pumps.      FPL  additionally could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification documents.
The  equipment  anchorage    should    be checked for the          combined effects of piping thrusts,      dead load and seismic load.          However, FPL  could not access the anchorage calculations for the            CCW  pumps and surge tanks.
The  audit team was informed that an essential calculation program is planned for the facility. The licensee will determine which calculations are required and will verify that the calculations are retrievable.
This item is unresolved item (89-203-16) .
. FPL Response:
As  indicated in the    above  discussion,    no seismic qualification documents have    been  found  for  either    the  CCW pump or the CCW surge tank. This situation is not          uncommon    for power plants of Turkey Point's vintage.      In order'o assess the need to recreate the qualification documents for this type of equipment, .FPL commissioned a review of the Turkey Point seismic design.                This review was conducted by    Westinghouse    and  completed  in  July  1989.
The Westinghouse    report"'ompared the seismic capacities of equipment documented in various NUREGs and other published literature to similar, if not identical, equipment found at Turkey Point. This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities.            If properlyPoint's anchored, the location equipment is seismically adequate due to Turkey in a low  seismicity  region.
In addition to the Westinghouse effort discussed above, the issue of equipment seismic qualification -is being addressed under Generic Letter 87-02, "Verification of Seismic Adequacy of Mechanical and Electrical Equipment in Operating Reactors, Unresolved Safety Issue (USI) A-46". FPL has submitted a program to the NRC for resolution of this generic issue.
10
 
An  analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'. This analysis showed that the pump anchorage is satisfactory to withstand all postulated loads.
Similarly, analyses of the CCW surge tank anchorages (including structural steel supporting members) have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'. The structural members and connections have been shown in this calculation to adequately withstand all postulated loads and to remain -within UFSAR allowable stresses.             The expansion anchors used to attach the supporting members to the concrete walls have been       shown to be acceptable         for functionality; however for Unit 4, modifications       will   be required   to bring the safety factors up to the values required by current standards.
The anchor modification discussed above will be implemented by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.
FPL is proceeding with developing an enhanced Calculation Control Program. This program includes a revised calculation procedure and a FPL mainframe computer indexing system that will accept FPL and contractor calculations. The revised calculation procedure was issued in December 1989.       The loading of the new calculation index data will be a     continuing   process and the loading of the historical data will       be   handled   through   the   normal   budget process.


==References:==
==References:==
: 1)    "Turkey  Point  Units    3  &    4,  Fragility Analysis      for Quantification    of    Seismic    Capabilities    of  Buildings, Structures and Equipment, WCAP-12051", Westinghouse        Electric Corporation, July 1989
: 2)    Bechtel Calculation 18712-183-C-SJ183-11 Revision 1,            "CCW Pump Pedestal Analysis"
: 3)    Bechtel Calculation 18712-183-C-SJ183-10 Revision 1,            "CCW Surge Tank Platform Analysis" 11


1)"Turkey Point Units 3&4, Fragility Analysis for Quantification of Seismic Capabilities of Buildings, Structures and Equipment, WCAP-12051", Westinghouse Electric Corporation, July 1989 2)Bechtel Calculation 18712-183-C-SJ183-11 Revision 1,"CCW Pump Pedestal Analysis" 3)Bechtel Calculation 18712-183-C-SJ183-10 Revision 1,"CCW Surge Tank Platform Analysis" 11
DEFICIENCY 89-203-18:    CCW PZPE  SUPPORT CALCUI~ZONS Discussion:      The    team    reviewed    the    calculations      for approximately twenty four pipe supports which were documented in the following Teledyne stress packages:
Teledyne  calculation TR-5322-93,    USNRC I&E Bulletin 79-14 Analysis,  Turkey  Point Unit    4 Nuclear  Power Plant, Component Cooling Water System      (Outside  Containment)/Stress    Problem CCW-14, Revision 1, dated November 21, 1984; Teledyne calculation 6961C-1, Analysis of Stress Problem 025 Unit  4,  Turkey Point,      for Replacement of CCW Heat Exchangers, Revision 3, dated November 30, 1988; and o  Teledyne calculation 6961C-3, Analysis      of Stress Problem    038
    -Unit 4, Turkey Point, for Replacement        of CCW, Revision    5, dated October 28, 1988.
The  team  compared these calculations against the applicable Teledyne  engineering procedures and identified the following calculational and procedural deficiencies:
o  Teledyne  re-qualified  a  number  of stanchion    supports to resist uplift. However, the Teledyne baseplate procedure does not appear applicable to the qualification of these supports. Pipe support 4-ACH-267 is an example of such a stanchion support.
o  Some  anchor  bolt tension      and shear loads,     such as for support SR-703, were    not computed in accordance with the Teledyne procedure.
For example,  baseplate edge distance amplification factors were not applied to compute bolt tension loads, and the shear loads were distributed to all, rather than half, of the anchor bol'ts.
The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.
Bending stresses in single-angle supplementary steel were not correctly computed. Examples included the supplementary steel for pipe supports 4-ACH-14 and 4-ACH-46.
o  Some  supplementary steel was checked using assumed cross-sectional dimensions that were not field verified. Examples included the supplementary steel for pipe supports 4-ACH-190 and 4-ACH-191.
o  Spring hanger 4-ACH-207 tops and          bottoms  out, but    was accepted as-is without analysis.
12


DEFICIENCY 89-203-18:
o The Teledyne     stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated by the SRSS method within the stress package.
CCW PZPE SUPPORT CALCUI~ZONS Discussion:
o The AISC web crippling check was not performed to determine if beam stiffeners are required.
The team reviewed the calculations for approximately twenty four pipe supports which were documented in the following Teledyne stress packages: Teledyne calculation TR-5322-93, USNRC I&E Bulletin 79-14 Analysis, Turkey Point Unit 4 Nuclear Power Plant, Component Cooling Water System (Outside Containment)/Stress Problem CCW-14, Revision 1, dated November 21, 1984;Teledyne calculation 6961C-1, Analysis of Stress Problem 025 Unit 4, Turkey Point, for Replacement of CCW Heat Exchangers, Revision 3, dated November 30, 1988;and o Teledyne calculation 6961C-3, Analysis of Stress Problem 038-Unit 4, Turkey Point, for Replacement of CCW, Revision 5, dated October 28, 1988.The team compared these calculations against the applicable Teledyne engineering procedures and identified the following calculational and procedural deficiencies:
This item   is unresolved item     (89-203-18) .
o Teledyne re-qualified a number of stanchion supports to resist uplift.However, the Teledyne baseplate procedure does not appear applicable to the qualification of these supports.Pipe support 4-ACH-267 is an example of such a stanchion support.o Some anchor bolt tension and shear loads, such as for support SR-703, were not computed in accordance with the Teledyne procedure.
FPL Response:
For example, baseplate edge distance amplification factors were not applied to compute bolt tension loads, and the shear loads were distributed to all, rather than half, of the anchor bol'ts.The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.Bending stresses in single-angle supplementary steel were not correctly computed.Examples included the supplementary steel for pipe supports 4-ACH-14 and 4-ACH-46.o Some supplementary steel was checked using assumed cross-sectional dimensions that were not field verified.Examples included the supplementary steel for pipe supports 4-ACH-190 and 4-ACH-191.
The responses   to the individual deficiencies are       as follows:
o Spring hanger 4-ACH-207 tops and bottoms out, but was accepted as-is without analysis.12 o The Teledyne stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated by the SRSS method within the stress package.o The AISC web crippling check was not performed to determine if beam stiffeners are required.This item is unresolved item (89-203-18)
Teledyne reviewed pipe support 4-ACH-267 for uplift and determined that based on the thickness of the plate -.the prying factor is 1.0; while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is       still applicable.
.FPL Response: The responses to the individual deficiencies are as follows: Teledyne reviewed pipe support 4-ACH-267 for uplift and determined that based on the thickness of the plate-.the prying factor is 1.0;while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is still applicable.
Teledyne reviewed SR-703 and determined that the baseplate edge distance amplification factor was 1.0 and therefore the engineering procedure was not required to be used;                 The calculation. originally considered shear loading           on all four anchor bolts. Upon further review, an arithmetic error was identified in the shear load calculation. The calculation was revised to distribute the shear load to half the anchor bolts.
Teledyne reviewed SR-703 and determined that the baseplate edge distance amplification factor was 1.0 and therefore the engineering procedure was not required to be used;The calculation.
Teledyne reviewed support 4-ACH-211 and determined that the calculation referenced an incorrect revision to the Teledyne design guide.       The allowable bolt tension to qualify the support   was   bounded   by the bolt tension in the later revision of the design guide.
originally considered shear loading on all four anchor bolts.Upon further review, an arithmetic error was identified in the shear load calculation.
Teledyne revised calculations       for supports   4-ACH-14 and 4-ACH-46   to correctly   compute bending stresses     in single angle supplementary steel.
The calculation was revised to distribute the shear load to half the anchor bolts.Teledyne reviewed support 4-ACH-211 and determined that the calculation referenced an incorrect revision to the Teledyne design guide.The allowable bolt tension to qualify the support was bounded by the bolt tension in the later revision of the design guide.Teledyne revised calculations for supports 4-ACH-14 and 4-ACH-46 to correctly compute bending stresses in single angle supplementary steel.Supports 4-ACH-190 and 4-ACH-191 are currently on the punchlist for discrepancies identified during the development of their respective drawings.Therefore these supports will be walked down to verify the dimensional assumption in the calculation.
Supports   4-ACH-190   and   4-ACH-191   are   currently   on the punchlist       for discrepancies         identified during the development of their respective drawings.             Therefore these supports   will   be walked   down   to   verify   the   dimensional assumption in the     calculation.
Teledyne revised the calculation for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.13 The ZPA loads are those which result from the response of the piping system in the rigid range.These loads are combined with the seismic inertia loads which result from the piping stress analysis.The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS)method in the calculation.
Teledyne revised the     calculation for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.
However, the computer code used to support the Teledyne stress packages does not presently have the capability of combining the ZPA and seismic inertia loads using the SRSS method;it combines them absolutely.
13
Therefore, Teledyne currently"per forms the SRSS combination o f the ZPA and seismic inertial loads by hand.Teledyne's computer program will be modified to perform this function.Teledyne revised the affected stress packages to address the AISC'eb crippling check.For all identified deficiencies, the revised calculations resulted in confirming that the existing configuration continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..This is documented in Teledyne calculations"'.
 
To avoid recurring deficiencies, the pipe support criteria will be revised to address baseplate uplift, single angle bending and the AISC web crippling check.The Teledyne computer code will be revised to eliminate the need to perform hand calculations using the SRSS method.These two documents will be revised by March 1, 1990.
The ZPA   loads are those which result from the response of the piping system in the rigid range.               These loads are combined with the seismic inertia loads which result from the piping stress analysis.           The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS) method in the calculation. However, the computer code used to           support the       Teledyne     stress packages does       not presently       have     the   capability of combining the ZPA and seismic inertia loads using the SRSS method;   it combines them absolutely.         Therefore, Teledyne currently "per forms the SRSS combination o f the ZPA and seismic inertial loads by hand. Teledyne's computer program will be modified to perform this function.
Teledyne revised the affected stress packages to address the AISC'eb crippling check.
For     all identified deficiencies, the revised calculations resulted in confirming that the existing configuration continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..
This is documented in Teledyne calculations"'.
To   avoid recurring deficiencies,       the pipe support     criteria will be   revised to address baseplate       uplift, single     angle bending and the   AISC web crippling   check. The Teledyne   computer   code will be revised to eliminate     the need to   perform hand   calculations   using the   SRSS method. These two documents     will be revised by March 1, 1990.


==Reference:==
==Reference:==


(1)Teledyne Calculations 6961C-1, Revision 4"Stress Problem 025" and 6961C-3, Revision 6"Stress Problem 038/CCW-24" 14  
(1)   Teledyne Calculations     6961C-1,   Revision 4 "Stress Problem 025" and 6961C-3, Revision       6 "Stress Problem 038/CCW-24" 14


DEFICIENCY 89-203-20:
DEFICIENCY   89-203-20:       CDR   VERIFICATION Discussion:         The     CDRs     for the     RPS,   CCW,   and   electrical distribution     systems were reviewed.               The CDRs   were   found to contain   erroneous     and   unnecessary     information,   as follows:
CDR VERIFICATION Discussion:
o     The CCW chemical mixing pot was           inferred to have been replaced when       it location on the system.
The CDRs for the RPS, CCW, and electrical distribution systems were reviewed.The CDRs were found to contain erroneous and unnecessary information, as follows: o The CCW chemical mixing pot was inferred to have been replaced when it had only been moved to a different location on the system.o The CCW pump start sequence description was incomplete.
had only been     moved to a different o     The CCW   pump   start   sequence   description   was   incomplete.
o The CCW containment isolation valve stroke times were not consistent with the TS requirements.
o     The CCW   containment     isolation valve stroke times         were not consistent with the         TS requirements.
o The instrument voltage tolerances were improperly specified.
o     The   instrument       voltage     tolerances     were   improperly specified.
o The methodology for cable short circuit calculations was inconsistent with actual practice.o The discharge profile was ambiguously defined.These.concerns led to the conclusion that the CDR had not been appropriately verified.The licensee has agreed to perform some additional verification of the CDR information.
o     The   methodology       for cable short circuit calculations was inconsistent     with   actual practice.
The licensee also issued a directive which restricted the use of CDR information in the design process.This item is unresolved (89-203-20)
o     The discharge profile was ambiguously defined.
FPL Response: FPL has committed to perform a Component Design Requirements (CDR)verification.
These. concerns     led to the conclusion that the           CDR   had not been appropriately verified. The licensee has agreed to perform some additional verification of the CDR information.                     The licensee also issued a directive which restricted the use of CDR information in the design process.
In the interim, a directive has been issued which restricts the usage of CDR information.
This item is unresolved         (89-203-20)
The verification will take place in several stages.First, the accuracy and reliability of CDR information will be improved in a"CDR Repair" project.The main objective will be to provide true component requirements in a clear, concise and verifiable format.Upon completion of"CDR Repair" for the 18 select systems,"CDR Verification" will be performed.
FPL Response:
This effort will include a verification/validation of CDR information.
FPL   has   committed to perform           a Component   Design   Requirements (CDR) verification.         In the interim, a directive has been issued which restricts       the   usage of CDR information.           The verification will take place in several stages.                   First, the accuracy and reliability of     CDR   information will be improved in a "CDR Repair" project. The main objective will be to provide true component requirements in a clear, concise and verifiable format.                       Upon completion of       "CDR   Repair"     for   the   18 select   systems,   "CDR Verification" will be performed.                 This   effort   will   include   a verification/validation of CDR information. The scope of                       this verification will be finalized in procedures, and is expected to focus on key design requirements               (attributes) that demonstrate the functional capability               of the components.             The   "CDR Verification" effort is scheduled               for completion     by June   30, 1991.
The scope of this verification will be finalized in procedures, and is expected to focus on key design requirements (attributes) that demonstrate the functional capability of the components.
15
The"CDR Verification" effort is scheduled for completion by June 30, 1991.15 I DEFZCZENCY 89-203-23:
 
ACCEPTABILITY OF THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion:
I DEFZCZENCY 89-203-23:       ACCEPTABILITY OF   THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion:     The minimum end-of-service-life battery terminal voltage is 105 Volts Di,rect Current (VDC) . There is no evidence that the terminal voltage is adequate to power all safety-related devices. The licensee has performed individual voltage drop calculations for load addition or modification. The li.censee has not performed a bounding calculation to show that all devices located remotely from the battery bus will be able to operate successfully.
The minimum end-of-service-life battery terminal voltage is 105 Volts Di,rect Current (VDC).There is no evidence that the terminal voltage is adequate to power all safety-related devices.The licensee has performed individual voltage drop calculations for load addition or modification.
While some tests have been performed, certain components were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.
The li.censee has not performed a bounding calculation to show that all devices located remotely from the battery bus will be able to operate successfully.
Adequate assurance does not exist that the combination of the minimum   battery terminal voltage and system voltage drop considerations will yield sufficient equipment voltages to maintain equipment functionality.
While some tests have been performed, certain components were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.Adequate assurance does not exist that the combination of the minimum battery terminal voltage and system voltage drop considerations will yield sufficient equipment voltages to maintain equipment functionality.
This is unresolved item 89-203-23.
This is unresolved item 89-203-23.
FPL Response: A bounding calculation as described above is not a licensing requirement for Turkey Point.Individual voltage drop calculations for load additions and modifications have been performed as necessary.
FPL Response:
However, to provide additional assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation will be performed..
A bounding   calculation as described above is not a licensing requirement     for Turkey Point.         Individual voltage drop calculations for load additions and modifications have been performed as necessary.     However, to provide additional assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation will be performed..
This calculation will demonstrate the acceptability of the DC equipments'oltage ratings of 105 volts.This work is scheduled for completion by December 31, 1990.16 0,}}
This calculation   will   demonstrate the acceptability of the   DC equipments'oltage     ratings of 105 volts. This work is scheduled for completion   by December 31, 1990.
16
 
0,}}

Latest revision as of 09:13, 22 October 2019

Responds to Deficiencies 89-203-10,89-203-13,89-203-14, 89-203-15,89-203-16,89-203-18,89-203-20 & 89-203-23 Noted in Insp Repts 50-250/89-203 & 50-251/89-203.Corrective Actions: Commitment to Verify Component Design Requirements Made
ML17347B546
Person / Time
Site: Turkey Point  NextEra Energy icon.png
Issue date: 01/29/1990
From: Harris K
FLORIDA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
L-90-36, NUDOCS 9002070202
Download: ML17347B546 (25)


Text

-. ACCELERATED DISTRIBUTION DEMONSTPWTION SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)

CCESSION NBR:9002070202 DOC.DATE: 90/01/29 NOTARIZED: NO DOCKET FACIL:50-250 Turkey Point Plant, Unit 3, Florida Power and Light C 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C .05000251 AUTH. NAME AUTHOR AFFILIATION HARRIS,K.N. Florida Power & Light Co.

RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)

SUBJECT:

Responds to .NRC ltr 50-250/89-203 & 50-251/89-203.

re violations noted in Insp Repts DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR ENCL SIZE:

TITLE: General (50 Dkt)-Insp Rept/Notice of VioIation Response NOTES:

RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD2-2 PD 1 1 EDISON,G 1 1 INTERNAL: AEOD 1 1 AEOD/DEIIB 1 1 AEOD/TPAD 1 1 DEDRO 1 1 NRR SHANKMAN,S 1 1 NRR/DLPQ/LPEB10 1 1 NRR/DOEA DIR 11 1 1 NRR/DREP/PEPB9 D 1 1 NRR/DREP/PRPB11 2 2 NRR/DRIS/DIR 1 1 NRR/DST/DIR 8E2 1 1 NRR/PMAS/ILRB12 1 1 NUDOCS-ABSTRACT 1 1 0 ErIEjBERMAN,J 1 1 OGC/HDS2 1 1 1 1 RES MORISSEAU,D '1 1 RGN2 FILE Ol 1 1 TERNAL: LPDR 1 1 NRC PDR NSIC 1 1 NOTE TO ALL "RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT. 20079) TO ELIMINATEYOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!

TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24

P.O. Box14000, Juno Beach, F1. 33408-0420 I=PL JAN 2 9 1990 L-90-36 U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555 Gentlemen:

Re: Turkey Point Units 3 and 4 Docket Nos. 50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power & Light Company has reviewed the subject inspection report. The response to the unresolved items identified in the report is attached.

Should you need any additional information, we would be glad to discuss the response with you.

Very truly yours,

)

Vice/President Turkey Point Plant KNH/GRM/tbj Attachment cc: Stewart D. Ebneter, Regional Administrator, Region II, USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207ADOCK 2 900129 0 gpp0250 PDP @DC O

an FPL Group company.

Re: Turkey Point Units 3 'and 4 Docket Nos. 50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY 89-203-10: REPLACEMENT CCW HEAT EXCHANGER SHELL-SIDE NOZZLE LOAD Discussion: . ZP&L engineering package PC/M 88-263 was written for replacement of the Unit 4 heat exchangers. FP&L prepared purchase order C88658 90314 to procure the replacement heat exchangers. Appendix C of the purchase order required that the replacement heat exchangers be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.

The Bechtel calculation C-SJ-183-02 CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation of the heat exchanger fundamental frequency. The Bechtel calculation computed a fundamental frequency greater .than 33 Hz for the heat exchangers, and concluded that the heat exchangers were rigid.

The calculation therefore used the Zero Period Acceleration (ZPA) values of the SSE spectrum to compute the seismic reactions of the heat exchangers. However, the Bechtel calculation did not consider the transverse flexibility of the concrete pedestals supporting the heat exchangers. If the heat exchanger and the supporting concrete pedestals were analyzed as a single mathematical model, the fundamental frequency of the heat exchanger along its longitudinal axis drops to about 10 Hz. This would increase the magnitudes of the seismic loads for which the heat exchangers must be qualified.

The replacement heat exchangers were qualified for piping thrust, dead loads and seismic loads by Target Technology Ltd. Bechtel recommended that Target compute the heat exchangers fundamental frequency and use ZPA loads both to qualify the heat exchangers and to compute the heat exchanger support reaction. Like Bechtel, Target computed the heat exchanger fundamental frequency without considering the transverse flexibility of the concrete pedestals and concluded that the heat exchanger was rigid.

As a consequence, Target qualified the replacement heat exchanger with respect to the ZPA seismic loads. Since the heat exchangers and concrete pedestal corifiguration is flexible, the Target stress report does not adequately qualify the replacement heat exchangers for the governing seismic loads.

This item is Unresolved (89-203-10)

R88POIls8:

determination that the heat exchanger pedestal supports are The flexible (approximately 5 Hz) "'n the longitudinal axis affects the qualification of the CCW and ICW piping attached to the heat exchangers, the heat exchangers and the support pedestals themselves. The analyses for each of these components have been revised/reviewed as described below:

The piping stress analyses for both the CCW and ZCW piping have been revised, taking into account the pedestal flexibility"'"'. The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses. New heat exchanger nozzle loads were also determined from these analyses.

The heat exchanger qualification is being reviewed in order to determine the effect of the new nozzle loads and the pedestal flexibility. With respect to nozzle loadings, no adverse effect on heat exchanger qualification is anticipated; a preliminary comparison of the new nozzle loads against the allowable stresses documented in the original heat exchanger qualification report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses. Upon further review of the seismic input provided in the specification to the heat exchanger vendor"', it was found that the response spectra used was a conservatively amplified enveloping response spectra curve. The Zero Period Acceleration (ZPA) for the enveloping spectra provided in the specification is greater than the acceleration corresponding to 5 Hz on the ground response spectra which actually corresponds to the base of the 'support pedestals (0.4 g's versus 0.37 g's respectively) "'. Accordingly, the seismic loading on the heat exchangers will be reduced, even when the pedestal flexibility is considered. FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990. This report will include a consideration of the effects of the correct pedestal flexibility, the new nozzle loads, and the ground response spectra which correspond to the heat exchanger location. This report will be incorporated into the heat exchanger replacement engineering documentation package within 60 days of receipt, but no later than August 29, 1990.

This item will be considered complete once the report has been incorporated into the documentation package as discussed above.

References:

1) Bechtel Calculation 18712-183-C-SJ-183-02 Revision 8, "CCW Heat Exchanger Support Pedestal Load Evaluation"
2) Teledyne Calculations 6961C-1 Revision 4, "Stress Problem 025" and. 6961C-3 Revision 6, "Stress Problem 038/CCW-24"
3) Bechtel Calculations 18712-M12-183-02 Revision 5, and 18712-M12-183-04 Revision 2, "XCW Piping Stress Analysis"
4) Purchase Order No. C88658-90314 for CCW Heat Exchanger Replacement
5) Bechtel Calculation 18712-183-C-SJ-183-12 Revision 1, "CCW Heat Exchanger Pedestal Stiffness Analysis"

DEFICIENCY 89-203-13: REPL2KXMENT CCW HEAT EXCHANGER SHELL-S1DE NOZZLE LOAD Discussion: FPL engineering package PC/M 88-263, was written for replacement of the Unit 4 heat exchangers. The heat exchangers were qualified for the imposed dead loads, nozzle loads, and seismic loads in a Target Technology report.

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'echtel calculation M12-183-01 tabulated shell-side nozzle loads that were substantially higher than the nozzle loads which Bechtel originally transmitted to Target and which were used in the Target qualification report. Bechtel transmitted the revised nozzle loads to Target on November 23, 1988. Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.

However, Target never revised and reissued the CCW heat exchanger qualification report to document the qualification of the heat exchangers for the revised nozzle loads.

This item is unresolved (89-203-13).

FPL Response:

Subsequent to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised. New heat exchanger nozzle loads were determined from these analyses.

FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990, This report will include a consideration of the effects of the newly revised nozzle loads.

Since the stress report is being resubmitted to address revised nozzle loads, and is being tracked as part of Deficiency 89-203-10, this item is considered complete.

DEFICIENCY 89-203-14: CCN REL1EF VALVE REPLACEMEBFV Discussion: FPL engineering package PC/M 86-238 was written for replacement of Unit 4 relief valves RV-1423 through 1431.

Teledyne prepared calculation 6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever branch lines for both units.

Teledyne technical report TR-5322-1 requires that safety-related piping be qualified to the appropriate loading combinations and stress limits. However, the Teledyne calculation does not address:

o The effects of valve thrust; o The need to support valve RV-3-1431 with a tieback from the 3-inch run pipe, since the branch line is not rigid; o A stress check at. the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads; or o The effects of lumped mass of the branch line and relief valve. If this lumped massline is considered, the fundamental will frequency of the branch drop.

This item is Unresolved Item (89-203-14) .

FPL Response:

The calculation which supported the replacement of CCW relief valves (RV-1423 through 1431) installed per PC/M 86-238 was revised to include the following:

The effects of valve thrust A stress check at the root of each branch line The'ffects of lumped mass of the branch line and relief valve During the determination for the need to support RV-3-1431, the hand calculation for the branch line containing RV-3-1431 was revised using a dynamic analysis and it was determined that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.

P, This. review determined that the existing configuration for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A. These reviews are documented in the Teledyne calculation"'.

This item is considered complete.

Reference

1) Teledyne calculation 6548-1, Revision 1, associated with PC/M 86-238.

DEZICIENCY 89-203-15: COMPONENT COOLING WATER OPERATING PROCEDURES Discussion: The inspection team reviewed operating procedure 3/4-OP-030 for the CCW system to determine if if valve lineups were lineup changes consistent with approved design drawings and for various operating evolutions were properly established and restored. The team found the following deficiencies when comparing the procedures to system drawings 5610-T-E-4512, Sheet 1 and 2:

o Procedure 4-OP-030, page 25, Step 7.5.2.7, directs the operator to makeup the CCW surge tank as required by manipulating valves MOV-4-832, 4-711B and 4-710B.

Valve 4-737C was not referenced as requiring manipulation; however, it is shown as a normally closed valve on the system drawing and would inhibit makeup flow if not opened.

o Procedures 3-OP-030 and 4-0P-030, page 27, step 7.3.2.15 specify that valve .4-711B be left open although drawing 5610-T-E-4512 indicates normal position as closed. Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced drawing indicates closed as the normal position.

o Procedures 3-OP-030 and 4-0P-030, Attachments 2 and 3, for CCW valve alignment inside and outside containment, contained the following deficiencies:

Valves 3-10-681, 3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.

Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.

Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.

These deficiencies if not corrected, could have resulted in failure to adequately verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity. With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A) the valves noted were vent and drain valves.

The .licensee agreed to make the identified corrections to the procedures.

The item is unresolved (89-203-15).

FPL Response:

Procedure Corrections have been completed as follows:

.Procedure 4-OP-030 Infrequent Operations Section

7. 0, has been modified to indicate valve 4-737C requires manipulation for alternate CCW surge tank fill.

Procedures 3-OP-030 and 4-0P-030, Infrequent Operations Section 7. 0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.

Procedures 3-OP-030 and 4-OP-030 valve lineups have been modified to show:

Valves 3-10-681, 3-10-682, and 3-10-683 as closed. Additionally, investigation of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these incorrect positions listed. We are confident that had a valve lineup been performed, the "On-The-Spot-Change" process would have been used to correct this procedural error.

Way Valve 4-10-689 Q closed and capped.

Valves 3-10-749, 4-10-692, 4-10-1009, 4 1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512

An additional concern raised by the resident inspector involves 3/4-ONOP-030, Loss of Component Cooling Water. The area of concern involved emergency hoses and included:

1) Physical Fit-up of hoses (fittings)
2) Hose Length (to allow reaching all three pumps)
3) Designated storage FPL RESPONSE Item 1 Physical Fit-up has been verified and is complete.

Item 2 Hose length has been verified and the length allows reaching all three pumps.

Item 3 Permanently designated storage is presently being investigated by the Operations Department.

DEFICIENCY 89-203-16: CCW PUMP AND SURGE TANK SEISMIC QUALIFICATION AND ANCHORAGE CHECK Discussion: Westinghouse Equipment Specification 676428 included the seismic qualification criteria for the CCW pumps.

Section 3.2.12 of the specification stated that the pumps shall be designed to resist earthquake forces in the horizontal and vertical directions, as specified by the data sheets. The Westinghouse centrifugal pump data sheet APCC-532 specified a horizontal design acceleration of 1.0 g and a vertical design acceleration o& 0.67 g. FPL could not access the seismic qualification documents for the CCW pumps. FPL additionally could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification documents.

The equipment anchorage should be checked for the combined effects of piping thrusts, dead load and seismic load. However, FPL could not access the anchorage calculations for the CCW pumps and surge tanks.

The audit team was informed that an essential calculation program is planned for the facility. The licensee will determine which calculations are required and will verify that the calculations are retrievable.

This item is unresolved item (89-203-16) .

. FPL Response:

As indicated in the above discussion, no seismic qualification documents have been found for either the CCW pump or the CCW surge tank. This situation is not uncommon for power plants of Turkey Point's vintage. In order'o assess the need to recreate the qualification documents for this type of equipment, .FPL commissioned a review of the Turkey Point seismic design. This review was conducted by Westinghouse and completed in July 1989.

The Westinghouse report"'ompared the seismic capacities of equipment documented in various NUREGs and other published literature to similar, if not identical, equipment found at Turkey Point. This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities. If properlyPoint's anchored, the location equipment is seismically adequate due to Turkey in a low seismicity region.

In addition to the Westinghouse effort discussed above, the issue of equipment seismic qualification -is being addressed under Generic Letter 87-02, "Verification of Seismic Adequacy of Mechanical and Electrical Equipment in Operating Reactors, Unresolved Safety Issue (USI) A-46". FPL has submitted a program to the NRC for resolution of this generic issue.

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An analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'. This analysis showed that the pump anchorage is satisfactory to withstand all postulated loads.

Similarly, analyses of the CCW surge tank anchorages (including structural steel supporting members) have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'. The structural members and connections have been shown in this calculation to adequately withstand all postulated loads and to remain -within UFSAR allowable stresses. The expansion anchors used to attach the supporting members to the concrete walls have been shown to be acceptable for functionality; however for Unit 4, modifications will be required to bring the safety factors up to the values required by current standards.

The anchor modification discussed above will be implemented by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.

FPL is proceeding with developing an enhanced Calculation Control Program. This program includes a revised calculation procedure and a FPL mainframe computer indexing system that will accept FPL and contractor calculations. The revised calculation procedure was issued in December 1989. The loading of the new calculation index data will be a continuing process and the loading of the historical data will be handled through the normal budget process.

References:

1) "Turkey Point Units 3 & 4, Fragility Analysis for Quantification of Seismic Capabilities of Buildings, Structures and Equipment, WCAP-12051", Westinghouse Electric Corporation, July 1989
2) Bechtel Calculation 18712-183-C-SJ183-11 Revision 1, "CCW Pump Pedestal Analysis"
3) Bechtel Calculation 18712-183-C-SJ183-10 Revision 1, "CCW Surge Tank Platform Analysis" 11

DEFICIENCY 89-203-18: CCW PZPE SUPPORT CALCUI~ZONS Discussion: The team reviewed the calculations for approximately twenty four pipe supports which were documented in the following Teledyne stress packages:

Teledyne calculation TR-5322-93, USNRC I&E Bulletin 79-14 Analysis, Turkey Point Unit 4 Nuclear Power Plant, Component Cooling Water System (Outside Containment)/Stress Problem CCW-14, Revision 1, dated November 21, 1984; Teledyne calculation 6961C-1, Analysis of Stress Problem 025 Unit 4, Turkey Point, for Replacement of CCW Heat Exchangers, Revision 3, dated November 30, 1988; and o Teledyne calculation 6961C-3, Analysis of Stress Problem 038

-Unit 4, Turkey Point, for Replacement of CCW, Revision 5, dated October 28, 1988.

The team compared these calculations against the applicable Teledyne engineering procedures and identified the following calculational and procedural deficiencies:

o Teledyne re-qualified a number of stanchion supports to resist uplift. However, the Teledyne baseplate procedure does not appear applicable to the qualification of these supports. Pipe support 4-ACH-267 is an example of such a stanchion support.

o Some anchor bolt tension and shear loads, such as for support SR-703, were not computed in accordance with the Teledyne procedure.

For example, baseplate edge distance amplification factors were not applied to compute bolt tension loads, and the shear loads were distributed to all, rather than half, of the anchor bol'ts.

The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.

Bending stresses in single-angle supplementary steel were not correctly computed. Examples included the supplementary steel for pipe supports 4-ACH-14 and 4-ACH-46.

o Some supplementary steel was checked using assumed cross-sectional dimensions that were not field verified. Examples included the supplementary steel for pipe supports 4-ACH-190 and 4-ACH-191.

o Spring hanger 4-ACH-207 tops and bottoms out, but was accepted as-is without analysis.

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o The Teledyne stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated by the SRSS method within the stress package.

o The AISC web crippling check was not performed to determine if beam stiffeners are required.

This item is unresolved item (89-203-18) .

FPL Response:

The responses to the individual deficiencies are as follows:

Teledyne reviewed pipe support 4-ACH-267 for uplift and determined that based on the thickness of the plate -.the prying factor is 1.0; while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is still applicable.

Teledyne reviewed SR-703 and determined that the baseplate edge distance amplification factor was 1.0 and therefore the engineering procedure was not required to be used; The calculation. originally considered shear loading on all four anchor bolts. Upon further review, an arithmetic error was identified in the shear load calculation. The calculation was revised to distribute the shear load to half the anchor bolts.

Teledyne reviewed support 4-ACH-211 and determined that the calculation referenced an incorrect revision to the Teledyne design guide. The allowable bolt tension to qualify the support was bounded by the bolt tension in the later revision of the design guide.

Teledyne revised calculations for supports 4-ACH-14 and 4-ACH-46 to correctly compute bending stresses in single angle supplementary steel.

Supports 4-ACH-190 and 4-ACH-191 are currently on the punchlist for discrepancies identified during the development of their respective drawings. Therefore these supports will be walked down to verify the dimensional assumption in the calculation.

Teledyne revised the calculation for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.

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The ZPA loads are those which result from the response of the piping system in the rigid range. These loads are combined with the seismic inertia loads which result from the piping stress analysis. The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS) method in the calculation. However, the computer code used to support the Teledyne stress packages does not presently have the capability of combining the ZPA and seismic inertia loads using the SRSS method; it combines them absolutely. Therefore, Teledyne currently "per forms the SRSS combination o f the ZPA and seismic inertial loads by hand. Teledyne's computer program will be modified to perform this function.

Teledyne revised the affected stress packages to address the AISC'eb crippling check.

For all identified deficiencies, the revised calculations resulted in confirming that the existing configuration continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..

This is documented in Teledyne calculations"'.

To avoid recurring deficiencies, the pipe support criteria will be revised to address baseplate uplift, single angle bending and the AISC web crippling check. The Teledyne computer code will be revised to eliminate the need to perform hand calculations using the SRSS method. These two documents will be revised by March 1, 1990.

Reference:

(1) Teledyne Calculations 6961C-1, Revision 4 "Stress Problem 025" and 6961C-3, Revision 6 "Stress Problem 038/CCW-24" 14

DEFICIENCY 89-203-20: CDR VERIFICATION Discussion: The CDRs for the RPS, CCW, and electrical distribution systems were reviewed. The CDRs were found to contain erroneous and unnecessary information, as follows:

o The CCW chemical mixing pot was inferred to have been replaced when it location on the system.

had only been moved to a different o The CCW pump start sequence description was incomplete.

o The CCW containment isolation valve stroke times were not consistent with the TS requirements.

o The instrument voltage tolerances were improperly specified.

o The methodology for cable short circuit calculations was inconsistent with actual practice.

o The discharge profile was ambiguously defined.

These. concerns led to the conclusion that the CDR had not been appropriately verified. The licensee has agreed to perform some additional verification of the CDR information. The licensee also issued a directive which restricted the use of CDR information in the design process.

This item is unresolved (89-203-20)

FPL Response:

FPL has committed to perform a Component Design Requirements (CDR) verification. In the interim, a directive has been issued which restricts the usage of CDR information. The verification will take place in several stages. First, the accuracy and reliability of CDR information will be improved in a "CDR Repair" project. The main objective will be to provide true component requirements in a clear, concise and verifiable format. Upon completion of "CDR Repair" for the 18 select systems, "CDR Verification" will be performed. This effort will include a verification/validation of CDR information. The scope of this verification will be finalized in procedures, and is expected to focus on key design requirements (attributes) that demonstrate the functional capability of the components. The "CDR Verification" effort is scheduled for completion by June 30, 1991.

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I DEFZCZENCY 89-203-23: ACCEPTABILITY OF THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion: The minimum end-of-service-life battery terminal voltage is 105 Volts Di,rect Current (VDC) . There is no evidence that the terminal voltage is adequate to power all safety-related devices. The licensee has performed individual voltage drop calculations for load addition or modification. The li.censee has not performed a bounding calculation to show that all devices located remotely from the battery bus will be able to operate successfully.

While some tests have been performed, certain components were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.

Adequate assurance does not exist that the combination of the minimum battery terminal voltage and system voltage drop considerations will yield sufficient equipment voltages to maintain equipment functionality.

This is unresolved item 89-203-23.

FPL Response:

A bounding calculation as described above is not a licensing requirement for Turkey Point. Individual voltage drop calculations for load additions and modifications have been performed as necessary. However, to provide additional assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation will be performed..

This calculation will demonstrate the acceptability of the DC equipments'oltage ratings of 105 volts. This work is scheduled for completion by December 31, 1990.

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