ML17347B546: Difference between revisions

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See also: [[see also::IR 05000250/1989203]]


=Text=
=Text=
{{#Wiki_filter:-.ACCELERATED
{{#Wiki_filter:-.ACCELERATED DISTRIBUTION DEMONSTPWTION SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)CCESSION NBR:9002070202 DOC.DATE: 90/01/29 NOTARIZED:
DISTRIBUTION
NO DOCKET FACIL:50-250 Turkey Point Plant, Unit 3, Florida Power and Light C 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C.05000251 AUTH.NAME AUTHOR AFFILIATION HARRIS,K.N.
DEMONSTPWTION
Florida Power&Light Co.RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)
SYSTEM REGULATORY
 
INFORMATION
==SUBJECT:==
DISTRIBUTION
Responds to.NRC ltr re violations noted in Insp Repts 50-250/89-203
SYSTEM (RIDS)CCESSION NBR:9002070202
DOC.DATE: 90/01/29 NOTARIZED:
NO DOCKET FACIL:50-250
Turkey Point Plant, Unit 3, Florida Power and Light C 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C.05000251 AUTH.NAME AUTHOR AFFILIATION
HARRIS,K.N.
Florida Power&Light Co.RECIP.NAME
RECIPIENT AFFILIATION
Document Control Branch (Document Control Desk)SUBJECT: Responds to.NRC ltr re violations
noted in Insp Repts 50-250/89-203
&50-251/89-203.
&50-251/89-203.
DISTRIBUTION
DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR ENCL SIZE: TITLE: General (50 Dkt)-Insp Rept/Notice of VioIation Response NOTES: RECIPIENT ID CODE/NAME PD2-2 PD INTERNAL: AEOD AEOD/TPAD NRR SHANKMAN,S NRR/DOEA DIR 11 NRR/DREP/PRPB11 NRR/DST/DIR 8E2 NUDOCS-ABSTRACT OGC/HDS2 RES MORISSEAU,D TERNAL: LPDR NSIC COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1'1 1 1 1 1 1 RECIPIENT ID CODE/NAME EDISON,G AEOD/DEIIB DEDRO NRR/DLPQ/LPEB10 NRR/DREP/PEPB9 D NRR/DRIS/DIR NRR/PMAS/ILRB12 0 ErIEjBERMAN, J RGN2 FILE Ol NRC PDR COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE TO ALL"RIDS" RECIPIENTS:
CODE: IE01D COPIES RECEIVED:LTR
PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24  
ENCL SIZE: TITLE: General (50 Dkt)-Insp Rept/Notice
 
of VioIation Response NOTES: RECIPIENT ID CODE/NAME PD2-2 PD INTERNAL: AEOD AEOD/TPAD NRR SHANKMAN,S
P.O.Box14000, Juno Beach, F1.33408-0420 I=PL JAN 2 9 1990 L-90-36 U.S.Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C.20555 Gentlemen:
NRR/DOEA DIR 11 NRR/DREP/PRPB11
Re: Turkey Point Units 3 and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power&Light Company has reviewed the subject inspection report.The response to the unresolved items identified in the report is attached.Should you need any additional information, we would be glad to discuss the response with you.Very truly yours,)Vice/President Turkey Point Plant KNH/GRM/tbj Attachment cc: Stewart D.Ebneter, Regional Administrator, Region II, USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207 gpp0250 2 900129 PDP ADOCK 0@DC O an FPL Group company.
NRR/DST/DIR
Re: Turkey Point Units 3'and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY 89-203-10:
8E2 NUDOCS-ABSTRACT
REPLACEMENT CCW HEAT EXCHANGER SHELL-SIDE NOZZLE LOAD Discussion:
OGC/HDS2 RES MORISSEAU,D
.ZP&L engineering package PC/M 88-263 was written for replacement of the Unit 4 heat exchangers.
TERNAL: LPDR NSIC COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1'1 1 1 1 1 1 RECIPIENT ID CODE/NAME EDISON,G AEOD/DEIIB
FP&L prepared purchase order C88658 90314 to procure the replacement heat exchangers.
DEDRO NRR/DLPQ/LPEB10
Appendix C of the purchase order required that the replacement heat exchangers be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.The Bechtel calculation C-SJ-183-02 CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation of the heat exchanger fundamental frequency.
NRR/DREP/PEPB9
The Bechtel calculation computed a fundamental frequency greater.than 33 Hz for the heat exchangers, and concluded that the heat exchangers were rigid.The calculation therefore used the Zero Period Acceleration (ZPA)values of the SSE spectrum to compute the seismic reactions of the heat exchangers.
D NRR/DRIS/DIR
However, the Bechtel calculation did not consider the transverse flexibility of the concrete pedestals supporting the heat exchangers.
NRR/PMAS/ILRB12
If the heat exchanger and the supporting concrete pedestals were analyzed as a single mathematical model, the fundamental frequency of the heat exchanger along its longitudinal axis drops to about 10 Hz.This would increase the magnitudes of the seismic loads for which the heat exchangers must be qualified.
0 ErIEjBERMAN, J RGN2 FILE Ol NRC PDR COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE TO ALL"RIDS" RECIPIENTS:
The replacement heat exchangers were qualified for piping thrust, dead loads and seismic loads by Target Technology Ltd.Bechtel recommended that Target compute the heat exchangers fundamental frequency and use ZPA loads both to qualify the heat exchangers and to compute the heat exchanger support reaction.Like Bechtel, Target computed the heat exchanger fundamental frequency without considering the transverse flexibility of the concrete pedestals and concluded that the heat exchanger was rigid.As a consequence, Target qualified the replacement heat exchanger with respect to the ZPA seismic loads.Since the heat exchangers and concrete pedestal corifiguration is flexible, the Target stress report does not adequately qualify the replacement heat exchangers for the governing seismic loads.This item is Unresolved (89-203-10)
PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR NAME FROM DISTRIBUTION
LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24  
P.O.Box14000, Juno Beach, F1.33408-0420
I=PL JAN 2 9 1990 L-90-36 U.S.Nuclear Regulatory
Commission
Attn: Document Control Desk Washington, D.C.20555 Gentlemen:
Re: Turkey Point Units 3 and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power&Light Company has reviewed the subject inspection
report.The response to the unresolved
items identified
in the report is attached.Should you need any additional
information, we would be glad to discuss the response with you.Very truly yours,)Vice/President
Turkey Point Plant KNH/GRM/tbj
Attachment
cc: Stewart D.Ebneter, Regional Administrator, Region II, USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207 gpp0250 2 900129 PDP ADOCK 0@DC O an FPL Group company.  
Re: Turkey Point Units 3'and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY
89-203-10:
REPLACEMENT
CCW HEAT EXCHANGER SHELL-SIDE
NOZZLE LOAD Discussion:
.ZP&L engineering
package PC/M 88-263 was written for replacement
of the Unit 4 heat exchangers.
FP&L prepared purchase order C88658 90314 to procure the replacement
heat exchangers.
Appendix C of the purchase order required that the replacement
heat exchangers
be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.The Bechtel calculation
C-SJ-183-02
CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation
of the heat exchanger fundamental
frequency.
The Bechtel calculation
computed a fundamental
frequency greater.than 33 Hz for the heat exchangers, and concluded that the heat exchangers
were rigid.The calculation
therefore used the Zero Period Acceleration (ZPA)values of the SSE spectrum to compute the seismic reactions of the heat exchangers.
However, the Bechtel calculation
did not consider the transverse
flexibility
of the concrete pedestals supporting
the heat exchangers.
If the heat exchanger and the supporting
concrete pedestals were analyzed as a single mathematical
model, the fundamental
frequency of the heat exchanger along its longitudinal
axis drops to about 10 Hz.This would increase the magnitudes
of the seismic loads for which the heat exchangers
must be qualified.
The replacement
heat exchangers
were qualified for piping thrust, dead loads and seismic loads by Target Technology
Ltd.Bechtel recommended
that Target compute the heat exchangers
fundamental
frequency and use ZPA loads both to qualify the heat exchangers
and to compute the heat exchanger support reaction.Like Bechtel, Target computed the heat exchanger fundamental
frequency without considering
the transverse
flexibility
of the concrete pedestals and concluded that the heat exchanger was rigid.As a consequence, Target qualified the replacement
heat exchanger with respect to the ZPA seismic loads.Since the heat exchangers
and concrete pedestal corifiguration
is flexible, the Target stress report does not adequately
qualify the replacement
heat exchangers
for the governing seismic loads.This item is Unresolved
(89-203-10)  
R88POIls8:
R88POIls8:
The determination
The determination that the heat exchanger pedestal supports are flexible (approximately 5 Hz)"'n the longitudinal axis affects the qualification of the CCW and ICW piping attached to the heat exchangers, the heat exchangers and the support pedestals themselves.
that the heat exchanger pedestal supports are flexible (approximately
The analyses for each of these components have been revised/reviewed as described below: The piping stress analyses for both the CCW and ZCW piping have been revised, taking into account the pedestal flexibility"'"'.
5 Hz)"'n the longitudinal
The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses.New heat exchanger nozzle loads were also determined from these analyses.The heat exchanger qualification is being reviewed in order to determine the effect of the new nozzle loads and the pedestal flexibility.
axis affects the qualification
With respect to nozzle loadings, no adverse effect on heat exchanger qualification is anticipated; a preliminary comparison of the new nozzle loads against the allowable stresses documented in the original heat exchanger qualification report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses.Upon further review of the seismic input provided in the specification to the heat exchanger vendor"', it was found that the response spectra used was a conservatively amplified enveloping response spectra curve.The Zero Period Acceleration (ZPA)for the enveloping spectra provided in the specification is greater than the acceleration corresponding to 5 Hz on the ground response spectra which actually corresponds to the base of the'support pedestals (0.4 g's versus 0.37 g's respectively)
of the CCW and ICW piping attached to the heat exchangers, the heat exchangers
"'.Accordingly, the seismic loading on the heat exchangers will be reduced, even when the pedestal flexibility is considered.
and the support pedestals themselves.
FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990.This report will include a consideration of the effects of the correct pedestal flexibility, the new nozzle loads, and the ground response spectra which correspond to the heat exchanger location.This report will be incorporated into the heat exchanger replacement engineering documentation package within 60 days of receipt, but no later than August 29, 1990.
The analyses for each of these components
This item will be considered complete once the report has been incorporated into the documentation package as discussed above.
have been revised/reviewed
 
as described below: The piping stress analyses for both the CCW and ZCW piping have been revised, taking into account the pedestal flexibility"'"'.
==References:==
The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses.New heat exchanger nozzle loads were also determined
 
from these analyses.The heat exchanger qualification
1)Bechtel Calculation 18712-183-C-SJ-183-02 Revision 8,"CCW Heat Exchanger Support Pedestal Load Evaluation" 2)Teledyne Calculations 6961C-1 Revision 4,"Stress Problem 025" and.6961C-3 Revision 6,"Stress Problem 038/CCW-24" 3)Bechtel Calculations 18712-M12-183-02 Revision 5, and 18712-M12-183-04 Revision 2,"XCW Piping Stress Analysis" 4)Purchase Order No.C88658-90314 for CCW Heat Exchanger Replacement 5)Bechtel Calculation 18712-183-C-SJ-183-12 Revision 1,"CCW Heat Exchanger Pedestal Stiffness Analysis" DEFICIENCY 89-203-13:
is being reviewed in order to determine the effect of the new nozzle loads and the pedestal flexibility.
REPL2KXMENT CCW HEAT EXCHANGER SHELL-S1DE NOZZLE LOAD Discussion:
With respect to nozzle loadings, no adverse effect on heat exchanger qualification
FPL engineering package PC/M 88-263, was written for replacement of the Unit 4 heat exchangers.
is anticipated;
The heat exchangers were qualified for the imposed dead loads, nozzle loads, and seismic loads in a Target Technology report.~'echtel calculation M12-183-01 tabulated shell-side nozzle loads that were substantially higher than the nozzle loads which Bechtel originally transmitted to Target and which were used in the Target qualification report.Bechtel transmitted the revised nozzle loads to Target on November 23, 1988.Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.
a preliminary
However, Target never revised and reissued the CCW heat exchanger qualification report to document the qualification of the heat exchangers for the revised nozzle loads.This item is unresolved (89-203-13).
comparison
FPL Response: Subsequent to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised.New heat exchanger nozzle loads were determined from these analyses.FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990, This report will include a consideration of the effects of the newly revised nozzle loads.Since the stress report is being resubmitted to address revised nozzle loads, and is being tracked as part of Deficiency 89-203-10, this item is considered complete.  
of the new nozzle loads against the allowable stresses documented
 
in the original heat exchanger qualification
DEFICIENCY 89-203-14:
report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses.Upon further review of the seismic input provided in the specification
CCN REL1EF VALVE REPLACEMEBFV Discussion:
to the heat exchanger vendor"', it was found that the response spectra used was a conservatively
FPL engineering package PC/M 86-238 was written for replacement of Unit 4 relief valves RV-1423 through 1431.Teledyne prepared calculation 6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever branch lines for both units.Teledyne technical report TR-5322-1 requires that safety-related piping be qualified to the appropriate loading combinations and stress limits.However, the Teledyne calculation does not address: o The effects of valve thrust;o The need to support valve RV-3-1431 with a tieback from the 3-inch run pipe, since the branch line is not rigid;o A stress check at.the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads;or o The effects of lumped mass of the branch line and relief valve.If this lumped mass is considered, the fundamental frequency of the branch line will drop.This item is Unresolved Item (89-203-14)
amplified enveloping
.FPL Response: The calculation which supported the replacement of CCW relief valves (RV-1423 through 1431)installed per PC/M 86-238 was revised to include the following:
response spectra curve.The Zero Period Acceleration (ZPA)for the enveloping
The effects of valve thrust A stress check at the root of each branch line The'ffects of lumped mass of the branch line and relief valve During the determination for the need to support RV-3-1431, the hand calculation for the branch line containing RV-3-1431 was revised using a dynamic analysis and it was determined that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.
spectra provided in the specification
P, This.review determined that the existing configuration for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A.These reviews are documented in the Teledyne calculation"'.
is greater than the acceleration
This item is considered complete.Reference 1)Teledyne calculation 6548-1, Revision 1, associated with PC/M 86-238.
corresponding
DEZICIENCY 89-203-15:
to 5 Hz on the ground response spectra which actually corresponds
COMPONENT COOLING WATER OPERATING PROCEDURES Discussion:
to the base of the'support pedestals (0.4 g's versus 0.37 g's respectively)
The inspection team reviewed operating procedure 3/4-OP-030 for the CCW system to determine if valve lineups were consistent with approved design drawings and if lineup changes for various operating evolutions were properly established and restored.The team found the following deficiencies when comparing the procedures to system drawings 5610-T-E-4512, Sheet 1 and 2: o Procedure 4-OP-030, page 25, Step 7.5.2.7, directs the operator to makeup the CCW surge tank as required by manipulating valves MOV-4-832, 4-711B and 4-710B.Valve 4-737C was not referenced as requiring manipulation; however, it is shown as a normally closed valve on the system drawing and would inhibit makeup flow if not opened.o Procedures 3-OP-030 and 4-0P-030, page 27, step 7.3.2.15 specify that valve.4-711B be left open although drawing 5610-T-E-4512 indicates normal position as closed.Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced drawing indicates closed as the normal position.o Procedures 3-OP-030 and 4-0P-030, Attachments 2 and 3, for CCW valve alignment inside and outside containment, contained the following deficiencies:
"'.Accordingly, the seismic loading on the heat exchangers
Valves 3-10-681, 3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.These deficiencies if not corrected, could have resulted in failure to adequately verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity.
will be reduced, even when the pedestal flexibility
With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A)the valves noted were vent and drain valves.
is considered.
The.licensee agreed to make the identified corrections to the procedures.
FPL is working with Target Technologies
The item is unresolved (89-203-15).
to obtain a revised final stress report by June 30, 1990.This report will include a consideration
FPL Response: Procedure Corrections have been completed as follows:.Procedure 4-OP-030 Infrequent Operations Section 7.0, has been modified to indicate valve 4-737C requires manipulation for alternate CCW surge tank fill.Procedures 3-OP-030 and 4-0P-030, Infrequent Operations Section 7.0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.Procedures 3-OP-030 and 4-OP-030 valve lineups have been modified to show: Valves 3-10-681, 3-10-682, and 3-10-683 as closed.Additionally, investigation of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these incorrect positions listed.We are confident that had a valve lineup been performed, the"On-The-Spot-Change" process would have been used to correct this procedural error.Way Valve 4-10-689 Q closed and capped.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512 An additional concern raised by the resident inspector involves 3/4-ONOP-030, Loss of Component Cooling Water.The area of concern involved emergency hoses and included: 1)Physical Fit-up of hoses (fittings) 2)Hose Length (to allow reaching all three pumps)3)Designated storage FPL RESPONSE Item 1-Physical Fit-up has been verified and is complete.Item 2-Hose length has been verified and the length allows reaching all three pumps.Item 3-Permanently designated storage is presently being investigated by the Operations Department.
of the effects of the correct pedestal flexibility, the new nozzle loads, and the ground response spectra which correspond
DEFICIENCY 89-203-16:
to the heat exchanger location.This report will be incorporated
CCW PUMP AND SURGE TANK SEISMIC QUALIFICATION AND ANCHORAGE CHECK Discussion:
into the heat exchanger replacement
Westinghouse Equipment Specification 676428 included the seismic qualification criteria for the CCW pumps.Section 3.2.12 of the specification stated that the pumps shall be designed to resist earthquake forces in the horizontal and vertical directions, as specified by the data sheets.The Westinghouse centrifugal pump data sheet APCC-532 specified a horizontal design acceleration of 1.0 g and a vertical design acceleration o&0.67 g.FPL could not access the seismic qualification documents for the CCW pumps.FPL additionally could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification documents.
engineering
The equipment anchorage should be checked for the combined effects of piping thrusts, dead load and seismic load.However, FPL could not access the anchorage calculations for the CCW pumps and surge tanks.The audit team was informed that an essential calculation program is planned for the facility.The licensee will determine which calculations are required and will verify that the calculations are retrievable.
documentation
This item is unresolved item (89-203-16)
package within 60 days of receipt, but no later than August 29, 1990.  
..FPL Response: As indicated in the above discussion, no seismic qualification documents have been found for either the CCW pump or the CCW surge tank.This situation is not uncommon for power plants of Turkey Point's vintage.In order'o assess the need to recreate the qualification documents for this type of equipment,.FPL commissioned a review of the Turkey Point seismic design.This review was conducted by Westinghouse and completed in July 1989.The Westinghouse report"'ompared the seismic capacities of equipment documented in various NUREGs and other published literature to similar, if not identical, equipment found at Turkey Point.This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities.
This item will be considered
If properly anchored, the equipment is seismically adequate due to Turkey Point's location in a low seismicity region.In addition to the Westinghouse effort discussed above, the issue of equipment seismic qualification-is being addressed under Generic Letter 87-02,"Verification of Seismic Adequacy of Mechanical and Electrical Equipment in Operating Reactors, Unresolved Safety Issue (USI)A-46".FPL has submitted a program to the NRC for resolution of this generic issue.10  
complete once the report has been incorporated
 
into the documentation
An analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.This analysis showed that the pump anchorage is satisfactory to withstand all postulated loads.Similarly, analyses of the CCW surge tank anchorages (including structural steel supporting members)have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.The structural members and connections have been shown in this calculation to adequately withstand all postulated loads and to remain-within UFSAR allowable stresses.The expansion anchors used to attach the supporting members to the concrete walls have been shown to be acceptable for functionality; however for Unit 4, modifications will be required to bring the safety factors up to the values required by current standards.
package as discussed above.References:
The anchor modification discussed above will be implemented by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.FPL is proceeding with developing an enhanced Calculation Control Program.This program includes a revised calculation procedure and a FPL mainframe computer indexing system that will accept FPL and contractor calculations.
1)Bechtel Calculation
The revised calculation procedure was issued in December 1989.The loading of the new calculation index data will be a continuing process and the loading of the historical data will be handled through the normal budget process.
18712-183-C-SJ-183-02
 
Revision 8,"CCW Heat Exchanger Support Pedestal Load Evaluation" 2)Teledyne Calculations
==References:==
6961C-1 Revision 4,"Stress Problem 025" and.6961C-3 Revision 6,"Stress Problem 038/CCW-24" 3)Bechtel Calculations
 
18712-M12-183-02
1)"Turkey Point Units 3&4, Fragility Analysis for Quantification of Seismic Capabilities of Buildings, Structures and Equipment, WCAP-12051", Westinghouse Electric Corporation, July 1989 2)Bechtel Calculation 18712-183-C-SJ183-11 Revision 1,"CCW Pump Pedestal Analysis" 3)Bechtel Calculation 18712-183-C-SJ183-10 Revision 1,"CCW Surge Tank Platform Analysis" 11  
Revision 5, and 18712-M12-183-04
 
Revision 2,"XCW Piping Stress Analysis" 4)Purchase Order No.C88658-90314
DEFICIENCY 89-203-18:
for CCW Heat Exchanger Replacement
CCW PZPE SUPPORT CALCUI~ZONS Discussion:
5)Bechtel Calculation
The team reviewed the calculations for approximately twenty four pipe supports which were documented in the following Teledyne stress packages: Teledyne calculation TR-5322-93, USNRC I&E Bulletin 79-14 Analysis, Turkey Point Unit 4 Nuclear Power Plant, Component Cooling Water System (Outside Containment)/Stress Problem CCW-14, Revision 1, dated November 21, 1984;Teledyne calculation 6961C-1, Analysis of Stress Problem 025 Unit 4, Turkey Point, for Replacement of CCW Heat Exchangers, Revision 3, dated November 30, 1988;and o Teledyne calculation 6961C-3, Analysis of Stress Problem 038-Unit 4, Turkey Point, for Replacement of CCW, Revision 5, dated October 28, 1988.The team compared these calculations against the applicable Teledyne engineering procedures and identified the following calculational and procedural deficiencies:
18712-183-C-SJ-183-12
o Teledyne re-qualified a number of stanchion supports to resist uplift.However, the Teledyne baseplate procedure does not appear applicable to the qualification of these supports.Pipe support 4-ACH-267 is an example of such a stanchion support.o Some anchor bolt tension and shear loads, such as for support SR-703, were not computed in accordance with the Teledyne procedure.
Revision 1,"CCW Heat Exchanger Pedestal Stiffness Analysis"  
For example, baseplate edge distance amplification factors were not applied to compute bolt tension loads, and the shear loads were distributed to all, rather than half, of the anchor bol'ts.The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.Bending stresses in single-angle supplementary steel were not correctly computed.Examples included the supplementary steel for pipe supports 4-ACH-14 and 4-ACH-46.o Some supplementary steel was checked using assumed cross-sectional dimensions that were not field verified.Examples included the supplementary steel for pipe supports 4-ACH-190 and 4-ACH-191.
DEFICIENCY
o Spring hanger 4-ACH-207 tops and bottoms out, but was accepted as-is without analysis.12 o The Teledyne stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated by the SRSS method within the stress package.o The AISC web crippling check was not performed to determine if beam stiffeners are required.This item is unresolved item (89-203-18)
89-203-13:
.FPL Response: The responses to the individual deficiencies are as follows: Teledyne reviewed pipe support 4-ACH-267 for uplift and determined that based on the thickness of the plate-.the prying factor is 1.0;while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is still applicable.
REPL2KXMENT
Teledyne reviewed SR-703 and determined that the baseplate edge distance amplification factor was 1.0 and therefore the engineering procedure was not required to be used;The calculation.
CCW HEAT EXCHANGER SHELL-S1DE
originally considered shear loading on all four anchor bolts.Upon further review, an arithmetic error was identified in the shear load calculation.
NOZZLE LOAD Discussion:
The calculation was revised to distribute the shear load to half the anchor bolts.Teledyne reviewed support 4-ACH-211 and determined that the calculation referenced an incorrect revision to the Teledyne design guide.The allowable bolt tension to qualify the support was bounded by the bolt tension in the later revision of the design guide.Teledyne revised calculations for supports 4-ACH-14 and 4-ACH-46 to correctly compute bending stresses in single angle supplementary steel.Supports 4-ACH-190 and 4-ACH-191 are currently on the punchlist for discrepancies identified during the development of their respective drawings.Therefore these supports will be walked down to verify the dimensional assumption in the calculation.
FPL engineering
Teledyne revised the calculation for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.13 The ZPA loads are those which result from the response of the piping system in the rigid range.These loads are combined with the seismic inertia loads which result from the piping stress analysis.The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS)method in the calculation.
package PC/M 88-263, was written for replacement
However, the computer code used to support the Teledyne stress packages does not presently have the capability of combining the ZPA and seismic inertia loads using the SRSS method;it combines them absolutely.
of the Unit 4 heat exchangers.
Therefore, Teledyne currently"per forms the SRSS combination o f the ZPA and seismic inertial loads by hand.Teledyne's computer program will be modified to perform this function.Teledyne revised the affected stress packages to address the AISC'eb crippling check.For all identified deficiencies, the revised calculations resulted in confirming that the existing configuration continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..This is documented in Teledyne calculations"'.
The heat exchangers
To avoid recurring deficiencies, the pipe support criteria will be revised to address baseplate uplift, single angle bending and the AISC web crippling check.The Teledyne computer code will be revised to eliminate the need to perform hand calculations using the SRSS method.These two documents will be revised by March 1, 1990.
were qualified for the imposed dead loads, nozzle loads, and seismic loads in a Target Technology
 
report.~'echtel calculation
==Reference:==
M12-183-01
 
tabulated shell-side
(1)Teledyne Calculations 6961C-1, Revision 4"Stress Problem 025" and 6961C-3, Revision 6"Stress Problem 038/CCW-24" 14  
nozzle loads that were substantially
 
higher than the nozzle loads which Bechtel originally
DEFICIENCY 89-203-20:
transmitted
CDR VERIFICATION Discussion:
to Target and which were used in the Target qualification
The CDRs for the RPS, CCW, and electrical distribution systems were reviewed.The CDRs were found to contain erroneous and unnecessary information, as follows: o The CCW chemical mixing pot was inferred to have been replaced when it had only been moved to a different location on the system.o The CCW pump start sequence description was incomplete.
report.Bechtel transmitted
o The CCW containment isolation valve stroke times were not consistent with the TS requirements.
the revised nozzle loads to Target on November 23, 1988.Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.
o The instrument voltage tolerances were improperly specified.
However, Target never revised and reissued the CCW heat exchanger qualification
o The methodology for cable short circuit calculations was inconsistent with actual practice.o The discharge profile was ambiguously defined.These.concerns led to the conclusion that the CDR had not been appropriately verified.The licensee has agreed to perform some additional verification of the CDR information.
report to document the qualification
The licensee also issued a directive which restricted the use of CDR information in the design process.This item is unresolved (89-203-20)
of the heat exchangers
for the revised nozzle loads.This item is unresolved
(89-203-13).
FPL Response: Subsequent
to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised.New heat exchanger nozzle loads were determined
from these analyses.FPL is working with Target Technologies
to obtain a revised final stress report by June 30, 1990, This report will include a consideration
of the effects of the newly revised nozzle loads.Since the stress report is being resubmitted
to address revised nozzle loads, and is being tracked as part of Deficiency
89-203-10, this item is considered
complete.  
DEFICIENCY
89-203-14:
CCN REL1EF VALVE REPLACEMEBFV
Discussion:
FPL engineering
package PC/M 86-238 was written for replacement
of Unit 4 relief valves RV-1423 through 1431.Teledyne prepared calculation
6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever
branch lines for both units.Teledyne technical report TR-5322-1 requires that safety-related
piping be qualified to the appropriate
loading combinations
and stress limits.However, the Teledyne calculation
does not address: o The effects of valve thrust;o The need to support valve RV-3-1431 with a tieback from the 3-inch run pipe, since the branch line is not rigid;o A stress check at.the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads;or o The effects of lumped mass of the branch line and relief valve.If this lumped mass is considered, the fundamental
frequency of the branch line will drop.This item is Unresolved
Item (89-203-14)
.FPL Response: The calculation
which supported the replacement
of CCW relief valves (RV-1423 through 1431)installed per PC/M 86-238 was revised to include the following:
The effects of valve thrust A stress check at the root of each branch line The'ffects
of lumped mass of the branch line and relief valve During the determination
for the need to support RV-3-1431, the hand calculation
for the branch line containing
RV-3-1431 was revised using a dynamic analysis and it was determined
that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.  
P,  
This.review determined
that the existing configuration
for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A.These reviews are documented
in the Teledyne calculation"'.
This item is considered
complete.Reference 1)Teledyne calculation
6548-1, Revision 1, associated
with PC/M 86-238.  
DEZICIENCY
89-203-15:
COMPONENT COOLING WATER OPERATING PROCEDURES
Discussion:
The inspection
team reviewed operating procedure 3/4-OP-030
for the CCW system to determine if valve lineups were consistent
with approved design drawings and if lineup changes for various operating evolutions
were properly established
and restored.The team found the following deficiencies
when comparing the procedures
to system drawings 5610-T-E-4512, Sheet 1 and 2: o Procedure 4-OP-030, page 25, Step 7.5.2.7, directs the operator to makeup the CCW surge tank as required by manipulating
valves MOV-4-832, 4-711B and 4-710B.Valve 4-737C was not referenced
as requiring manipulation;
however, it is shown as a normally closed valve on the system drawing and would inhibit makeup flow if not opened.o Procedures
3-OP-030 and 4-0P-030, page 27, step 7.3.2.15 specify that valve.4-711B be left open although drawing 5610-T-E-4512
indicates normal position as closed.Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced
drawing indicates closed as the normal position.o Procedures
3-OP-030 and 4-0P-030, Attachments
2 and 3, for CCW valve alignment inside and outside containment, contained the following deficiencies:
Valves 3-10-681, 3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.These deficiencies
if not corrected, could have resulted in failure to adequately
verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity.
With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A)the valves noted were vent and drain valves.  
The.licensee agreed to make the identified
corrections
to the procedures.
The item is unresolved
(89-203-15).
FPL Response: Procedure Corrections
have been completed as follows:.Procedure
4-OP-030 Infrequent
Operations
Section 7.0, has been modified to indicate valve 4-737C requires manipulation
for alternate CCW surge tank fill.Procedures
3-OP-030 and 4-0P-030, Infrequent
Operations
Section 7.0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.Procedures
3-OP-030 and 4-OP-030 valve lineups have been modified to show: Valves 3-10-681, 3-10-682, and 3-10-683 as closed.Additionally, investigation
of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these incorrect positions listed.We are confident that had a valve lineup been performed, the"On-The-Spot-
Change" process would have been used to correct this procedural
error.Way Valve 4-10-689 Q closed and capped.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512  
An additional
concern raised by the resident inspector involves 3/4-ONOP-030, Loss of Component Cooling Water.The area of concern involved emergency hoses and included: 1)Physical Fit-up of hoses (fittings)
2)Hose Length (to allow reaching all three pumps)3)Designated
storage FPL RESPONSE Item 1-Physical Fit-up has been verified and is complete.Item 2-Hose length has been verified and the length allows reaching all three pumps.Item 3-Permanently
designated
storage is presently being investigated
by the Operations
Department.  
DEFICIENCY
89-203-16:
CCW PUMP AND SURGE TANK SEISMIC QUALIFICATION
AND ANCHORAGE CHECK Discussion:
Westinghouse
Equipment Specification
676428 included the seismic qualification
criteria for the CCW pumps.Section 3.2.12 of the specification
stated that the pumps shall be designed to resist earthquake
forces in the horizontal
and vertical directions, as specified by the data sheets.The Westinghouse
centrifugal
pump data sheet APCC-532 specified a horizontal
design acceleration
of 1.0 g and a vertical design acceleration
o&0.67 g.FPL could not access the seismic qualification
documents for the CCW pumps.FPL additionally
could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification
documents.
The equipment anchorage should be checked for the combined effects of piping thrusts, dead load and seismic load.However, FPL could not access the anchorage calculations
for the CCW pumps and surge tanks.The audit team was informed that an essential calculation
program is planned for the facility.The licensee will determine which calculations
are required and will verify that the calculations
are retrievable.
This item is unresolved
item (89-203-16)
..FPL Response: As indicated in the above discussion, no seismic qualification
documents have been found for either the CCW pump or the CCW surge tank.This situation is not uncommon for power plants of Turkey Point's vintage.In order'o assess the need to recreate the qualification
documents for this type of equipment,.FPL commissioned
a review of the Turkey Point seismic design.This review was conducted by Westinghouse
and completed in July 1989.The Westinghouse
report"'ompared
the seismic capacities
of equipment documented
in various NUREGs and other published literature
to similar, if not identical, equipment found at Turkey Point.This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities.
If properly anchored, the equipment is seismically
adequate due to Turkey Point's location in a low seismicity
region.In addition to the Westinghouse
effort discussed above, the issue of equipment seismic qualification-is being addressed under Generic Letter 87-02,"Verification
of Seismic Adequacy of Mechanical
and Electrical
Equipment in Operating Reactors, Unresolved
Safety Issue (USI)A-46".FPL has submitted a program to the NRC for resolution
of this generic issue.10  
An analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.This analysis showed that the pump anchorage is satisfactory
to withstand all postulated
loads.Similarly, analyses of the CCW surge tank anchorages (including
structural
steel supporting
members)have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.The structural
members and connections
have been shown in this calculation
to adequately
withstand all postulated
loads and to remain-within UFSAR allowable stresses.The expansion anchors used to attach the supporting
members to the concrete walls have been shown to be acceptable
for functionality;
however for Unit 4, modifications
will be required to bring the safety factors up to the values required by current standards.
The anchor modification
discussed above will be implemented
by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.FPL is proceeding
with developing
an enhanced Calculation
Control Program.This program includes a revised calculation
procedure and a FPL mainframe computer indexing system that will accept FPL and contractor
calculations.
The revised calculation
procedure was issued in December 1989.The loading of the new calculation
index data will be a continuing
process and the loading of the historical
data will be handled through the normal budget process.References:
1)"Turkey Point Units 3&4, Fragility Analysis for Quantification
of Seismic Capabilities
of Buildings, Structures
and Equipment, WCAP-12051", Westinghouse
Electric Corporation, July 1989 2)Bechtel Calculation
18712-183-C-SJ183-11
Revision 1,"CCW Pump Pedestal Analysis" 3)Bechtel Calculation
18712-183-C-SJ183-10
Revision 1,"CCW Surge Tank Platform Analysis" 11  
DEFICIENCY
89-203-18:
CCW PZPE SUPPORT CALCUI~ZONS
Discussion:
The team reviewed the calculations
for approximately
twenty four pipe supports which were documented
in the following Teledyne stress packages: Teledyne calculation
TR-5322-93, USNRC I&E Bulletin 79-14 Analysis, Turkey Point Unit 4 Nuclear Power Plant, Component Cooling Water System (Outside Containment)/Stress
Problem CCW-14, Revision 1, dated November 21, 1984;Teledyne calculation
6961C-1, Analysis of Stress Problem 025 Unit 4, Turkey Point, for Replacement
of CCW Heat Exchangers, Revision 3, dated November 30, 1988;and o Teledyne calculation
6961C-3, Analysis of Stress Problem 038-Unit 4, Turkey Point, for Replacement
of CCW, Revision 5, dated October 28, 1988.The team compared these calculations
against the applicable
Teledyne engineering
procedures
and identified
the following calculational
and procedural
deficiencies:
o Teledyne re-qualified
a number of stanchion supports to resist uplift.However, the Teledyne baseplate procedure does not appear applicable
to the qualification
of these supports.Pipe support 4-ACH-267 is an example of such a stanchion support.o Some anchor bolt tension and shear loads, such as for support SR-703, were not computed in accordance
with the Teledyne procedure.
For example, baseplate edge distance amplification
factors were not applied to compute bolt tension loads, and the shear loads were distributed
to all, rather than half, of the anchor bol'ts.The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.Bending stresses in single-angle
supplementary
steel were not correctly computed.Examples included the supplementary
steel for pipe supports 4-ACH-14 and 4-ACH-46.o Some supplementary
steel was checked using assumed cross-sectional dimensions
that were not field verified.Examples included the supplementary
steel for pipe supports 4-ACH-190 and 4-ACH-191.
o Spring hanger 4-ACH-207 tops and bottoms out, but was accepted as-is without analysis.12  
o The Teledyne stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated
by the SRSS method within the stress package.o The AISC web crippling check was not performed to determine if beam stiffeners
are required.This item is unresolved
item (89-203-18)
.FPL Response: The responses to the individual
deficiencies
are as follows: Teledyne reviewed pipe support 4-ACH-267 for uplift and determined
that based on the thickness of the plate-.the prying factor is 1.0;while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is still applicable.
Teledyne reviewed SR-703 and determined
that the baseplate edge distance amplification
factor was 1.0 and therefore the engineering
procedure was not required to be used;The calculation.
originally
considered
shear loading on all four anchor bolts.Upon further review, an arithmetic
error was identified
in the shear load calculation.
The calculation
was revised to distribute
the shear load to half the anchor bolts.Teledyne reviewed support 4-ACH-211 and determined
that the calculation
referenced
an incorrect revision to the Teledyne design guide.The allowable bolt tension to qualify the support was bounded by the bolt tension in the later revision of the design guide.Teledyne revised calculations
for supports 4-ACH-14 and 4-ACH-46 to correctly compute bending stresses in single angle supplementary
steel.Supports 4-ACH-190 and 4-ACH-191 are currently on the punchlist for discrepancies
identified
during the development
of their respective
drawings.Therefore these supports will be walked down to verify the dimensional
assumption
in the calculation.
Teledyne revised the calculation
for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.13  
The ZPA loads are those which result from the response of the piping system in the rigid range.These loads are combined with the seismic inertia loads which result from the piping stress analysis.The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS)method in the calculation.
However, the computer code used to support the Teledyne stress packages does not presently have the capability
of combining the ZPA and seismic inertia loads using the SRSS method;it combines them absolutely.
Therefore, Teledyne currently"per forms the SRSS combination
o f the ZPA and seismic inertial loads by hand.Teledyne's
computer program will be modified to perform this function.Teledyne revised the affected stress packages to address the AISC'eb crippling check.For all identified
deficiencies, the revised calculations
resulted in confirming
that the existing configuration
continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..This is documented
in Teledyne calculations"'.
To avoid recurring deficiencies, the pipe support criteria will be revised to address baseplate uplift, single angle bending and the AISC web crippling check.The Teledyne computer code will be revised to eliminate the need to perform hand calculations
using the SRSS method.These two documents will be revised by March 1, 1990.Reference:
(1)Teledyne Calculations
6961C-1, Revision 4"Stress Problem 025" and 6961C-3, Revision 6"Stress Problem 038/CCW-24" 14  
DEFICIENCY
89-203-20:
CDR VERIFICATION
Discussion:
The CDRs for the RPS, CCW, and electrical
distribution
systems were reviewed.The CDRs were found to contain erroneous and unnecessary
information, as follows: o The CCW chemical mixing pot was inferred to have been replaced when it had only been moved to a different location on the system.o The CCW pump start sequence description
was incomplete.
o The CCW containment
isolation valve stroke times were not consistent
with the TS requirements.
o The instrument
voltage tolerances
were improperly
specified.
o The methodology
for cable short circuit calculations
was inconsistent
with actual practice.o The discharge profile was ambiguously
defined.These.concerns led to the conclusion
that the CDR had not been appropriately
verified.The licensee has agreed to perform some additional
verification
of the CDR information.
The licensee also issued a directive which restricted
the use of CDR information
in the design process.This item is unresolved
(89-203-20)
FPL Response: FPL has committed to perform a Component Design Requirements (CDR)verification.
FPL Response: FPL has committed to perform a Component Design Requirements (CDR)verification.
In the interim, a directive has been issued which restricts the usage of CDR information.
In the interim, a directive has been issued which restricts the usage of CDR information.
The verification
The verification will take place in several stages.First, the accuracy and reliability of CDR information will be improved in a"CDR Repair" project.The main objective will be to provide true component requirements in a clear, concise and verifiable format.Upon completion of"CDR Repair" for the 18 select systems,"CDR Verification" will be performed.
will take place in several stages.First, the accuracy and reliability
This effort will include a verification/validation of CDR information.
of CDR information
The scope of this verification will be finalized in procedures, and is expected to focus on key design requirements (attributes) that demonstrate the functional capability of the components.
will be improved in a"CDR Repair" project.The main objective will be to provide true component requirements
The"CDR Verification" effort is scheduled for completion by June 30, 1991.15 I DEFZCZENCY 89-203-23:
in a clear, concise and verifiable
ACCEPTABILITY OF THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion:
format.Upon completion
The minimum end-of-service-life battery terminal voltage is 105 Volts Di,rect Current (VDC).There is no evidence that the terminal voltage is adequate to power all safety-related devices.The licensee has performed individual voltage drop calculations for load addition or modification.
of"CDR Repair" for the 18 select systems,"CDR Verification" will be performed.
The li.censee has not performed a bounding calculation to show that all devices located remotely from the battery bus will be able to operate successfully.
This effort will include a verification/validation
While some tests have been performed, certain components were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.Adequate assurance does not exist that the combination of the minimum battery terminal voltage and system voltage drop considerations will yield sufficient equipment voltages to maintain equipment functionality.
of CDR information.
This is unresolved item 89-203-23.
The scope of this verification
FPL Response: A bounding calculation as described above is not a licensing requirement for Turkey Point.Individual voltage drop calculations for load additions and modifications have been performed as necessary.
will be finalized in procedures, and is expected to focus on key design requirements (attributes)
However, to provide additional assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation will be performed..
that demonstrate
This calculation will demonstrate the acceptability of the DC equipments'oltage ratings of 105 volts.This work is scheduled for completion by December 31, 1990.16 0,}}
the functional
capability
of the components.
The"CDR Verification" effort is scheduled for completion
by June 30, 1991.15  
I DEFZCZENCY
89-203-23:
ACCEPTABILITY
OF THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion:
The minimum end-of-service-life
battery terminal voltage is 105 Volts Di,rect Current (VDC).There is no evidence that the terminal voltage is adequate to power all safety-related
devices.The licensee has performed individual
voltage drop calculations
for load addition or modification.
The li.censee has not performed a bounding calculation
to show that all devices located remotely from the battery bus will be able to operate successfully.
While some tests have been performed, certain components
were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.Adequate assurance does not exist that the combination
of the minimum battery terminal voltage and system voltage drop considerations
will yield sufficient
equipment voltages to maintain equipment functionality.
This is unresolved
item 89-203-23.
FPL Response: A bounding calculation
as described above is not a licensing requirement
for Turkey Point.Individual
voltage drop calculations
for load additions and modifications
have been performed as necessary.
However, to provide additional
assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation
will be performed..
This calculation
will demonstrate
the acceptability
of the DC equipments'oltage
ratings of 105 volts.This work is scheduled for completion
by December 31, 1990.16  
0,
}}

Revision as of 07:26, 17 August 2019

Responds to Deficiencies 89-203-10,89-203-13,89-203-14, 89-203-15,89-203-16,89-203-18,89-203-20 & 89-203-23 Noted in Insp Repts 50-250/89-203 & 50-251/89-203.Corrective Actions: Commitment to Verify Component Design Requirements Made
ML17347B546
Person / Time
Site: Turkey Point  NextEra Energy icon.png
Issue date: 01/29/1990
From: Harris K
FLORIDA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
L-90-36, NUDOCS 9002070202
Download: ML17347B546 (25)


Text

-.ACCELERATED DISTRIBUTION DEMONSTPWTION SYSTEM REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)CCESSION NBR:9002070202 DOC.DATE: 90/01/29 NOTARIZED:

NO DOCKET FACIL:50-250 Turkey Point Plant, Unit 3, Florida Power and Light C 05000250 50-251 Turkey Point Plant, Unit 4, Florida Power and Light C.05000251 AUTH.NAME AUTHOR AFFILIATION HARRIS,K.N.

Florida Power&Light Co.RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)

SUBJECT:

Responds to.NRC ltr re violations noted in Insp Repts 50-250/89-203

&50-251/89-203.

DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR ENCL SIZE: TITLE: General (50 Dkt)-Insp Rept/Notice of VioIation Response NOTES: RECIPIENT ID CODE/NAME PD2-2 PD INTERNAL: AEOD AEOD/TPAD NRR SHANKMAN,S NRR/DOEA DIR 11 NRR/DREP/PRPB11 NRR/DST/DIR 8E2 NUDOCS-ABSTRACT OGC/HDS2 RES MORISSEAU,D TERNAL: LPDR NSIC COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1'1 1 1 1 1 1 RECIPIENT ID CODE/NAME EDISON,G AEOD/DEIIB DEDRO NRR/DLPQ/LPEB10 NRR/DREP/PEPB9 D NRR/DRIS/DIR NRR/PMAS/ILRB12 0 ErIEjBERMAN, J RGN2 FILE Ol NRC PDR COPIES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE TO ALL"RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!TOTAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24

P.O.Box14000, Juno Beach, F1.33408-0420 I=PL JAN 2 9 1990 L-90-36 U.S.Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C.20555 Gentlemen:

Re: Turkey Point Units 3 and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection Re ort 89-203 Florida Power&Light Company has reviewed the subject inspection report.The response to the unresolved items identified in the report is attached.Should you need any additional information, we would be glad to discuss the response with you.Very truly yours,)Vice/President Turkey Point Plant KNH/GRM/tbj Attachment cc: Stewart D.Ebneter, Regional Administrator, Region II, USNRC Senior Resident Inspector, USNRC, Turkey Point Plant 9p0207 gpp0250 2 900129 PDP ADOCK 0@DC O an FPL Group company.

Re: Turkey Point Units 3'and 4 Docket Nos.50-250 and 50-251 Re 1 to Ins ection R ort 89-203 DEFICIENCY 89-203-10:

REPLACEMENT CCW HEAT EXCHANGER SHELL-SIDE NOZZLE LOAD Discussion:

.ZP&L engineering package PC/M 88-263 was written for replacement of the Unit 4 heat exchangers.

FP&L prepared purchase order C88658 90314 to procure the replacement heat exchangers.

Appendix C of the purchase order required that the replacement heat exchangers be qualified by the response spectrum approach for the SSE depicted in Figure 1 of that Appendix.The Bechtel calculation C-SJ-183-02 CCW Heat Exchanger Support Pedestal Load Evaluation, included an evaluation of the heat exchanger fundamental frequency.

The Bechtel calculation computed a fundamental frequency greater.than 33 Hz for the heat exchangers, and concluded that the heat exchangers were rigid.The calculation therefore used the Zero Period Acceleration (ZPA)values of the SSE spectrum to compute the seismic reactions of the heat exchangers.

However, the Bechtel calculation did not consider the transverse flexibility of the concrete pedestals supporting the heat exchangers.

If the heat exchanger and the supporting concrete pedestals were analyzed as a single mathematical model, the fundamental frequency of the heat exchanger along its longitudinal axis drops to about 10 Hz.This would increase the magnitudes of the seismic loads for which the heat exchangers must be qualified.

The replacement heat exchangers were qualified for piping thrust, dead loads and seismic loads by Target Technology Ltd.Bechtel recommended that Target compute the heat exchangers fundamental frequency and use ZPA loads both to qualify the heat exchangers and to compute the heat exchanger support reaction.Like Bechtel, Target computed the heat exchanger fundamental frequency without considering the transverse flexibility of the concrete pedestals and concluded that the heat exchanger was rigid.As a consequence, Target qualified the replacement heat exchanger with respect to the ZPA seismic loads.Since the heat exchangers and concrete pedestal corifiguration is flexible, the Target stress report does not adequately qualify the replacement heat exchangers for the governing seismic loads.This item is Unresolved (89-203-10)

R88POIls8:

The determination that the heat exchanger pedestal supports are flexible (approximately 5 Hz)"'n the longitudinal axis affects the qualification of the CCW and ICW piping attached to the heat exchangers, the heat exchangers and the support pedestals themselves.

The analyses for each of these components have been revised/reviewed as described below: The piping stress analyses for both the CCW and ZCW piping have been revised, taking into account the pedestal flexibility"'"'.

The revised analyses showed that both systems, including the pipe supports, remain within Updated Final Analysis Report allowable stresses.New heat exchanger nozzle loads were also determined from these analyses.The heat exchanger qualification is being reviewed in order to determine the effect of the new nozzle loads and the pedestal flexibility.

With respect to nozzle loadings, no adverse effect on heat exchanger qualification is anticipated; a preliminary comparison of the new nozzle loads against the allowable stresses documented in the original heat exchanger qualification report has indicated that the increase in nozzle loads falls within the margin between actual and allowable nozzle stresses.Upon further review of the seismic input provided in the specification to the heat exchanger vendor"', it was found that the response spectra used was a conservatively amplified enveloping response spectra curve.The Zero Period Acceleration (ZPA)for the enveloping spectra provided in the specification is greater than the acceleration corresponding to 5 Hz on the ground response spectra which actually corresponds to the base of the'support pedestals (0.4 g's versus 0.37 g's respectively)

"'.Accordingly, the seismic loading on the heat exchangers will be reduced, even when the pedestal flexibility is considered.

FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990.This report will include a consideration of the effects of the correct pedestal flexibility, the new nozzle loads, and the ground response spectra which correspond to the heat exchanger location.This report will be incorporated into the heat exchanger replacement engineering documentation package within 60 days of receipt, but no later than August 29, 1990.

This item will be considered complete once the report has been incorporated into the documentation package as discussed above.

References:

1)Bechtel Calculation 18712-183-C-SJ-183-02 Revision 8,"CCW Heat Exchanger Support Pedestal Load Evaluation" 2)Teledyne Calculations 6961C-1 Revision 4,"Stress Problem 025" and.6961C-3 Revision 6,"Stress Problem 038/CCW-24" 3)Bechtel Calculations 18712-M12-183-02 Revision 5, and 18712-M12-183-04 Revision 2,"XCW Piping Stress Analysis" 4)Purchase Order No.C88658-90314 for CCW Heat Exchanger Replacement 5)Bechtel Calculation 18712-183-C-SJ-183-12 Revision 1,"CCW Heat Exchanger Pedestal Stiffness Analysis" DEFICIENCY 89-203-13:

REPL2KXMENT CCW HEAT EXCHANGER SHELL-S1DE NOZZLE LOAD Discussion:

FPL engineering package PC/M 88-263, was written for replacement of the Unit 4 heat exchangers.

The heat exchangers were qualified for the imposed dead loads, nozzle loads, and seismic loads in a Target Technology report.~'echtel calculation M12-183-01 tabulated shell-side nozzle loads that were substantially higher than the nozzle loads which Bechtel originally transmitted to Target and which were used in the Target qualification report.Bechtel transmitted the revised nozzle loads to Target on November 23, 1988.Bechtel and Target discussed these nozzle loads on December 1, 1988 and Target informed Bechtel that the increased nozzle loads were acceptable.

However, Target never revised and reissued the CCW heat exchanger qualification report to document the qualification of the heat exchangers for the revised nozzle loads.This item is unresolved (89-203-13).

FPL Response: Subsequent to this increase in nozzle loads, the piping stress analyses for the CCW and ZCW piping have been revised.New heat exchanger nozzle loads were determined from these analyses.FPL is working with Target Technologies to obtain a revised final stress report by June 30, 1990, This report will include a consideration of the effects of the newly revised nozzle loads.Since the stress report is being resubmitted to address revised nozzle loads, and is being tracked as part of Deficiency 89-203-10, this item is considered complete.

DEFICIENCY 89-203-14:

CCN REL1EF VALVE REPLACEMEBFV Discussion:

FPL engineering package PC/M 86-238 was written for replacement of Unit 4 relief valves RV-1423 through 1431.Teledyne prepared calculation 6548-1 to qualify these 1-1/2 inch or 1 inch diameter cantilever branch lines for both units.Teledyne technical report TR-5322-1 requires that safety-related piping be qualified to the appropriate loading combinations and stress limits.However, the Teledyne calculation does not address: o The effects of valve thrust;o The need to support valve RV-3-1431 with a tieback from the 3-inch run pipe, since the branch line is not rigid;o A stress check at.the root of each branch line for the combined effects of pressure, dead load, valve thrust, and seismic loads;or o The effects of lumped mass of the branch line and relief valve.If this lumped mass is considered, the fundamental frequency of the branch line will drop.This item is Unresolved Item (89-203-14)

.FPL Response: The calculation which supported the replacement of CCW relief valves (RV-1423 through 1431)installed per PC/M 86-238 was revised to include the following:

The effects of valve thrust A stress check at the root of each branch line The'ffects of lumped mass of the branch line and relief valve During the determination for the need to support RV-3-1431, the hand calculation for the branch line containing RV-3-1431 was revised using a dynamic analysis and it was determined that the branch line actually has a frequency greater than 33 Hz and as a result there was no need to support the valve with a tieback from the 3-inch run.

P, This.review determined that the existing configuration for the relief valves continues to meet the Turkey Point UPSAR stress criteria, Appendix 5A.These reviews are documented in the Teledyne calculation"'.

This item is considered complete.Reference 1)Teledyne calculation 6548-1, Revision 1, associated with PC/M 86-238.

DEZICIENCY 89-203-15:

COMPONENT COOLING WATER OPERATING PROCEDURES Discussion:

The inspection team reviewed operating procedure 3/4-OP-030 for the CCW system to determine if valve lineups were consistent with approved design drawings and if lineup changes for various operating evolutions were properly established and restored.The team found the following deficiencies when comparing the procedures to system drawings 5610-T-E-4512, Sheet 1 and 2: o Procedure 4-OP-030, page 25, Step 7.5.2.7, directs the operator to makeup the CCW surge tank as required by manipulating valves MOV-4-832, 4-711B and 4-710B.Valve 4-737C was not referenced as requiring manipulation; however, it is shown as a normally closed valve on the system drawing and would inhibit makeup flow if not opened.o Procedures 3-OP-030 and 4-0P-030, page 27, step 7.3.2.15 specify that valve.4-711B be left open although drawing 5610-T-E-4512 indicates normal position as closed.Step 7.6.2.15 specifies the positions of valves 3-711A and 4-711A as being left open although the referenced drawing indicates closed as the normal position.o Procedures 3-OP-030 and 4-0P-030, Attachments 2 and 3, for CCW valve alignment inside and outside containment, contained the following deficiencies:

Valves 3-10-681, 3-10-682, and 3-10-683 were specified as having a normal position of open in the valve lineup as opposed to closed as indicated on they system drawing.Valve 4-10-689 was specified as being closed in the valve lineup as opposed to closed and capped as indicated on the system drawing.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D were shown on the system drawings but were not included in the valve lineup.These deficiencies if not corrected, could have resulted in failure to adequately verify system integrity or could have placed the system in a condition where valves were left opened instead of closed, resulting in a loss of system integrity.

With the exception of the makeup valves (4-737C, 4-711B, 3-711A, and 4-711A)the valves noted were vent and drain valves.

The.licensee agreed to make the identified corrections to the procedures.

The item is unresolved (89-203-15).

FPL Response: Procedure Corrections have been completed as follows:.Procedure 4-OP-030 Infrequent Operations Section 7.0, has been modified to indicate valve 4-737C requires manipulation for alternate CCW surge tank fill.Procedures 3-OP-030 and 4-0P-030, Infrequent Operations Section 7.0, has been modified to indicate valve 4-711B as closed in step 7.5.2.15 and valves 3-711A and 4-711A as closed in step 7.6.2.15.Procedures 3-OP-030 and 4-OP-030 valve lineups have been modified to show: Valves 3-10-681, 3-10-682, and 3-10-683 as closed.Additionally, investigation of the improper valve positions listed in 3-OP-030 for valves 3-10-681, 3-10-682, and 3-10-683 showed incorrect positions resulted from a procedure change error and that a valve lineup had not been performed using this procedure with these incorrect positions listed.We are confident that had a valve lineup been performed, the"On-The-Spot-Change" process would have been used to correct this procedural error.Way Valve 4-10-689 Q closed and capped.Valves 3-10-749, 4-10-692, 4-10-1009, 4-10-1010, 4-1181, 4-1182, and 4-769D as shown on system drawing 5610-T-E-4512 An additional concern raised by the resident inspector involves 3/4-ONOP-030, Loss of Component Cooling Water.The area of concern involved emergency hoses and included: 1)Physical Fit-up of hoses (fittings) 2)Hose Length (to allow reaching all three pumps)3)Designated storage FPL RESPONSE Item 1-Physical Fit-up has been verified and is complete.Item 2-Hose length has been verified and the length allows reaching all three pumps.Item 3-Permanently designated storage is presently being investigated by the Operations Department.

DEFICIENCY 89-203-16:

CCW PUMP AND SURGE TANK SEISMIC QUALIFICATION AND ANCHORAGE CHECK Discussion:

Westinghouse Equipment Specification 676428 included the seismic qualification criteria for the CCW pumps.Section 3.2.12 of the specification stated that the pumps shall be designed to resist earthquake forces in the horizontal and vertical directions, as specified by the data sheets.The Westinghouse centrifugal pump data sheet APCC-532 specified a horizontal design acceleration of 1.0 g and a vertical design acceleration o&0.67 g.FPL could not access the seismic qualification documents for the CCW pumps.FPL additionally could not access any seismic criteria fo'r the CCW surge tank, or any seismic qualification documents.

The equipment anchorage should be checked for the combined effects of piping thrusts, dead load and seismic load.However, FPL could not access the anchorage calculations for the CCW pumps and surge tanks.The audit team was informed that an essential calculation program is planned for the facility.The licensee will determine which calculations are required and will verify that the calculations are retrievable.

This item is unresolved item (89-203-16)

..FPL Response: As indicated in the above discussion, no seismic qualification documents have been found for either the CCW pump or the CCW surge tank.This situation is not uncommon for power plants of Turkey Point's vintage.In order'o assess the need to recreate the qualification documents for this type of equipment,.FPL commissioned a review of the Turkey Point seismic design.This review was conducted by Westinghouse and completed in July 1989.The Westinghouse report"'ompared the seismic capacities of equipment documented in various NUREGs and other published literature to similar, if not identical, equipment found at Turkey Point.This report concluded that the Turkey Point safety related equipment, including the CCW pumps and surge tanks, have high generic seismic capacities.

If properly anchored, the equipment is seismically adequate due to Turkey Point's location in a low seismicity region.In addition to the Westinghouse effort discussed above, the issue of equipment seismic qualification-is being addressed under Generic Letter 87-02,"Verification of Seismic Adequacy of Mechanical and Electrical Equipment in Operating Reactors, Unresolved Safety Issue (USI)A-46".FPL has submitted a program to the NRC for resolution of this generic issue.10

An analysis of the CCW pump anchorage has been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.This analysis showed that the pump anchorage is satisfactory to withstand all postulated loads.Similarly, analyses of the CCW surge tank anchorages (including structural steel supporting members)have been performed to evaluate the effects of nozzle loads, dead loads, and seismic loads"'.The structural members and connections have been shown in this calculation to adequately withstand all postulated loads and to remain-within UFSAR allowable stresses.The expansion anchors used to attach the supporting members to the concrete walls have been shown to be acceptable for functionality; however for Unit 4, modifications will be required to bring the safety factors up to the values required by current standards.

The anchor modification discussed above will be implemented by the end of the next Unit 4 refueling outage, currently scheduled to start in November 1990.FPL is proceeding with developing an enhanced Calculation Control Program.This program includes a revised calculation procedure and a FPL mainframe computer indexing system that will accept FPL and contractor calculations.

The revised calculation procedure was issued in December 1989.The loading of the new calculation index data will be a continuing process and the loading of the historical data will be handled through the normal budget process.

References:

1)"Turkey Point Units 3&4, Fragility Analysis for Quantification of Seismic Capabilities of Buildings, Structures and Equipment, WCAP-12051", Westinghouse Electric Corporation, July 1989 2)Bechtel Calculation 18712-183-C-SJ183-11 Revision 1,"CCW Pump Pedestal Analysis" 3)Bechtel Calculation 18712-183-C-SJ183-10 Revision 1,"CCW Surge Tank Platform Analysis" 11

DEFICIENCY 89-203-18:

CCW PZPE SUPPORT CALCUI~ZONS Discussion:

The team reviewed the calculations for approximately twenty four pipe supports which were documented in the following Teledyne stress packages: Teledyne calculation TR-5322-93, USNRC I&E Bulletin 79-14 Analysis, Turkey Point Unit 4 Nuclear Power Plant, Component Cooling Water System (Outside Containment)/Stress Problem CCW-14, Revision 1, dated November 21, 1984;Teledyne calculation 6961C-1, Analysis of Stress Problem 025 Unit 4, Turkey Point, for Replacement of CCW Heat Exchangers, Revision 3, dated November 30, 1988;and o Teledyne calculation 6961C-3, Analysis of Stress Problem 038-Unit 4, Turkey Point, for Replacement of CCW, Revision 5, dated October 28, 1988.The team compared these calculations against the applicable Teledyne engineering procedures and identified the following calculational and procedural deficiencies:

o Teledyne re-qualified a number of stanchion supports to resist uplift.However, the Teledyne baseplate procedure does not appear applicable to the qualification of these supports.Pipe support 4-ACH-267 is an example of such a stanchion support.o Some anchor bolt tension and shear loads, such as for support SR-703, were not computed in accordance with the Teledyne procedure.

For example, baseplate edge distance amplification factors were not applied to compute bolt tension loads, and the shear loads were distributed to all, rather than half, of the anchor bol'ts.The allowable bolt tension used to qualify pipe support 4-ACH-211 exceeded the bolt tension allowed by the Teledyne design guide.Bending stresses in single-angle supplementary steel were not correctly computed.Examples included the supplementary steel for pipe supports 4-ACH-14 and 4-ACH-46.o Some supplementary steel was checked using assumed cross-sectional dimensions that were not field verified.Examples included the supplementary steel for pipe supports 4-ACH-190 and 4-ACH-191.

o Spring hanger 4-ACH-207 tops and bottoms out, but was accepted as-is without analysis.12 o The Teledyne stress packages indicated that ZPA and seismic inertia loads should be combined absolutely, however,, these values were actually calculated by the SRSS method within the stress package.o The AISC web crippling check was not performed to determine if beam stiffeners are required.This item is unresolved item (89-203-18)

.FPL Response: The responses to the individual deficiencies are as follows: Teledyne reviewed pipe support 4-ACH-267 for uplift and determined that based on the thickness of the plate-.the prying factor is 1.0;while examples in the Teledyne base plate procedure do not represent the actual support configuration, the procedure is still applicable.

Teledyne reviewed SR-703 and determined that the baseplate edge distance amplification factor was 1.0 and therefore the engineering procedure was not required to be used;The calculation.

originally considered shear loading on all four anchor bolts.Upon further review, an arithmetic error was identified in the shear load calculation.

The calculation was revised to distribute the shear load to half the anchor bolts.Teledyne reviewed support 4-ACH-211 and determined that the calculation referenced an incorrect revision to the Teledyne design guide.The allowable bolt tension to qualify the support was bounded by the bolt tension in the later revision of the design guide.Teledyne revised calculations for supports 4-ACH-14 and 4-ACH-46 to correctly compute bending stresses in single angle supplementary steel.Supports 4-ACH-190 and 4-ACH-191 are currently on the punchlist for discrepancies identified during the development of their respective drawings.Therefore these supports will be walked down to verify the dimensional assumption in the calculation.

Teledyne revised the calculation for spring hanger 4-ACH-207 including the stiffness of the spring hanger in the dynamic analysis to limit seismic travel and as a result, the support did not top or bottom out.13 The ZPA loads are those which result from the response of the piping system in the rigid range.These loads are combined with the seismic inertia loads which result from the piping stress analysis.The ZPA and seismic inertia loads are correctly combined using the square root sum of the squares (SRSS)method in the calculation.

However, the computer code used to support the Teledyne stress packages does not presently have the capability of combining the ZPA and seismic inertia loads using the SRSS method;it combines them absolutely.

Therefore, Teledyne currently"per forms the SRSS combination o f the ZPA and seismic inertial loads by hand.Teledyne's computer program will be modified to perform this function.Teledyne revised the affected stress packages to address the AISC'eb crippling check.For all identified deficiencies, the revised calculations resulted in confirming that the existing configuration continues to meet the Turkey Point UFSAR stress criteria, Appendix 5A..This is documented in Teledyne calculations"'.

To avoid recurring deficiencies, the pipe support criteria will be revised to address baseplate uplift, single angle bending and the AISC web crippling check.The Teledyne computer code will be revised to eliminate the need to perform hand calculations using the SRSS method.These two documents will be revised by March 1, 1990.

Reference:

(1)Teledyne Calculations 6961C-1, Revision 4"Stress Problem 025" and 6961C-3, Revision 6"Stress Problem 038/CCW-24" 14

DEFICIENCY 89-203-20:

CDR VERIFICATION Discussion:

The CDRs for the RPS, CCW, and electrical distribution systems were reviewed.The CDRs were found to contain erroneous and unnecessary information, as follows: o The CCW chemical mixing pot was inferred to have been replaced when it had only been moved to a different location on the system.o The CCW pump start sequence description was incomplete.

o The CCW containment isolation valve stroke times were not consistent with the TS requirements.

o The instrument voltage tolerances were improperly specified.

o The methodology for cable short circuit calculations was inconsistent with actual practice.o The discharge profile was ambiguously defined.These.concerns led to the conclusion that the CDR had not been appropriately verified.The licensee has agreed to perform some additional verification of the CDR information.

The licensee also issued a directive which restricted the use of CDR information in the design process.This item is unresolved (89-203-20)

FPL Response: FPL has committed to perform a Component Design Requirements (CDR)verification.

In the interim, a directive has been issued which restricts the usage of CDR information.

The verification will take place in several stages.First, the accuracy and reliability of CDR information will be improved in a"CDR Repair" project.The main objective will be to provide true component requirements in a clear, concise and verifiable format.Upon completion of"CDR Repair" for the 18 select systems,"CDR Verification" will be performed.

This effort will include a verification/validation of CDR information.

The scope of this verification will be finalized in procedures, and is expected to focus on key design requirements (attributes) that demonstrate the functional capability of the components.

The"CDR Verification" effort is scheduled for completion by June 30, 1991.15 I DEFZCZENCY 89-203-23:

ACCEPTABILITY OF THE MINIMUM BATTERY TERMINAL VOLTAGE Discussion:

The minimum end-of-service-life battery terminal voltage is 105 Volts Di,rect Current (VDC).There is no evidence that the terminal voltage is adequate to power all safety-related devices.The licensee has performed individual voltage drop calculations for load addition or modification.

The li.censee has not performed a bounding calculation to show that all devices located remotely from the battery bus will be able to operate successfully.

While some tests have been performed, certain components were bypassed during the testing and were therefore not verified to operate at the low battery terminal voltage.Adequate assurance does not exist that the combination of the minimum battery terminal voltage and system voltage drop considerations will yield sufficient equipment voltages to maintain equipment functionality.

This is unresolved item 89-203-23.

FPL Response: A bounding calculation as described above is not a licensing requirement for Turkey Point.Individual voltage drop calculations for load additions and modifications have been performed as necessary.

However, to provide additional assurance that all equipment required to operate will do so at the minimum battery terminal voltage of 105 volts, a bounding calculation will be performed..

This calculation will demonstrate the acceptability of the DC equipments'oltage ratings of 105 volts.This work is scheduled for completion by December 31, 1990.16 0,