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#REDIRECT [[IR 05000424/1990019]]
{{Adams
| number = ML20129F418
| issue date = 07/23/1991
| title = Forwards marked-up Copy of Insp Repts 50-424/90-19 & 50/425/90-19,Suppl 1,which Documents Insp Teams Review & Conclusions Re Allegations at Time of Insp Exit Meeting on 900817
| author name = Reyes L
| author affiliation = NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
| addressee name = Vandenburgh C
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| docket = 05000424, 05000425
| license number =
| contact person =
| case reference number = FOIA-94-208
| document report number = NUDOCS 9610040144
| package number = ML20129F106
| document type = INTERNAL OR EXTERNAL MEMORANDUM, MEMORANDUMS-CORRESPONDENCE
| page count = 56
}}
See also: [[see also::IR 05000424/1990019]]
 
=Text=
{{#Wiki_filter:_  __
                                                UNITED STATES
      .  [pm neo    'o              NUCLEAR REGULATCRY COMMISSION
    .  [              ,                          CE! ION 11
  ;    y            ,P                    101 MARIETTA STREET, N.W.
        *
  ,                    s                  ATLANTA, GEOR0dA 30323
          '+,.....
                                                  JUL 2 31991
                  MEMORANN N F0P,  Chris A. VanDenburgh, Chief, Reactive Inspection Section 2
                                      Vendor Inspection Branch
                                    Division of Reactor Inspections and Safeguards
                  FROM:            Luis A. Reyes, Director                                          e
                                    Division of Reactor Projects
                  SUBJECT:        V0GTLE SPECIAL TEAM INSPECTION - ALLEGATION FOLLOWUP TEAM
                                    DRAFT INSPECTION REPORT (INSPECTION REPORT NOS. 50-424/90-XX
                                    AND50-425/90-XX)
                  This memorandum refers to the special inspection conducted on August 6
                  through 17, 1990, at the Vogtle Electric Generating Plant (VEGP). This
'
                  inspection involved a review of several allegations regarding the safe
                  operation of VEGP and the review of operational activities generally related
                  to the allegations. As discussed in the inspection plan, the inspection was
                  performed by two separate teams--an operational followup and an allegation
  ,
                  followup team.
                As decided in a meeting held in Nuclear Regulatory Commission (NRC) head-
                quarters on September 26, 1990, the allegation followup team's findings and
                conclusions was not included in Inspection Report 50-424/90-19;
                50-425/90-19. This information was to be withheld pending the completion of
                an Office of Investigation review of the allegations and the inspection
                team's conclusions. On January 11, 1991, Inspection Report 50-424,425/90-19
                was issued which included the operational followup team findings. The
                remaining issues from the allegation followup team were then left in
                Inspection Report 90-XX, pending the completion of Ois' review of the
'
                allegations.
                On July 9,1991, a meeting was held in Region II, with members of Region
                II-DRP, 01, and NRR-PD3-2 and Regional management. It was determined to              j
,
-
                issue the remainder of the 50-424,425/90-19 report, except for the following        i
                issues: 1) 12.3 Missed Containment Isolation Valve Surveillance; 2) 12.4
                Mode Change With Inoperable Source Range Monitor Nuclear Instrument; 3) 1
                2.7 Reliability of Emergency Diesel Generators and their corresponding parts
                to the Notice of Violations.
                This memorandum forwards a marked up copy of Inspection Report 50-424,
                425!90-19, Supplement 1, which documents the inspection team's review and
                conclusions regarding the allegations as of the time of the inspection exit
                meeting on August 17, 1990      The report has already been reviewed by the
'
.
                Office of Investigation in Region II for information that clight compromise
                their on going investigations. The information that was considered
                                                                                                    l
                pertinent to these investigations will not be included in the issued report.
                                                                                                -
                                                                                                  l \
                                          *
            9610040144 960827                                                              l
            PDR    FOIA                                                                              ;
            COLAPIN94-200 PDR            i
                                                                                                    !
 
    .. .- _ . - . .                - . . . . . .- - .. - - _- . -          . -  - - . -    . - . . . _ - -
  .                            _
                                                                                                                  . - . . ,
                                                                                                                          !
'                                                                                                                          !
    '
  :"                                                                                                                      I
..
                    Chris A. VanDenburgh
                                  .
                                                                      2        JUL 2 31991                              l
                                                                                                                          :
                                                                                                                          !
                                                                                                                          i
                    If you have any questions concerning this issue, please contact P. Skinner                            !
                    at Ext.16299 or S. Vias at Ext.15350.                                                                :
                                                                                                                          ;
                                                                                                                        'i
                                                                    '
                                                                          ~/    4                                        l
                                                                                                                          '
                                                                  Luis A. R
                                                                                                                          !
                    Enclosures
                  ~1.    Draft Notice of Violation                                                                        i
                  2.    Draft -Inspection Report                                                                          '
                          50-424,425/90-19 Supplement I
                  cc w/encis:                                                                                            !
                  L. Robinson 01.                                                                                          i
                  D. Hood, NRR, PD3-2~                                                                                    t
                  s.445
                  &.%nd
                    t. %e 5
                  6. Jul
                                                                                                                            l
                                                                                                                            ,
                                                                                                                            I
                                                                                                                            l
                                                                                                                            I
                                                                                            ___._._________-___:
 
                            . ..          _ _  ..    -    --      -        . . . - -          -    _~.        --    - - - - . _ -
              ;                ';
                                ,                    ioi maasts ta sie<tti. n.
4            ;;                e                      anc.mA.etonc A 3o323
      .
                      *;' .                                    M%II G;
  ;                                                                                                                                      1
i                  Docket Nos. 50-424 and 50-425                                                                                        J
                                                                                                                                          '
  ;                  License Nos. NPF-68 and NPF-81
  i
i                  Georgia Power Company
  :                ATTN:        Nr. W. G. Hairston, III                                                                                i
                                                                                                                                      '
4                                Senior Vice President -                                                .
                                                                                                                                          i
j                                  Nuclear operations                                    q              L
                                                                                                                                          )
    <
                    P.O. Box 1295                                                          y  '
)                  Birmingham, AL 35201
                    Gentlemen:
                    SUBJECT:          VOGTLE SPECIAL TEAM INSPECTION AND NOTICE OF VIDIATION
1                                    (NRC    INSPECTION        REPORT      3
                                                                                  NOS.      50-424/90-19          AND
                                      50-425/90-1gg SuppleAw
;                  This refers to the              inspection conducted by an NRC Special p                                              !
j
!
                    Inspection Team
                    included a
                                                on August 6 through 17, 1990.Jr Tne inspem. ion .Ag'
                                          review of activities authorized for your Vogtle
                                                                                                                                          i
                    facility. At the conclusion of the inspection, thePffindings were
                                                                                                                                      3
i
  i
                    discussed with those members of your staff identified in the
j
i
                    enclosed inspection report.                                                                                      }[
:                  Areas examined during the inspection are identified in the report.
!                  Within          these areas,      the inspection consisted                      of selective
                    examinations of procedures and representative records, interviews
j.                  with personnel, and observation of activities in progress.
.                  Based on the results of this inspection, certain of your activities
.
                  appeared to be in violation of NRC requirements, as specified in
j                  the enclosed Notice of Violation (Notice).                                                                              i
i
                  -1^3 *hatthe inspection concluded that the facility was opera
                    _
:                  a safe mann..- Q dance with the requirements                                              perating
l                  license, we are conc =..:f that there                                  e  veral operational                          !
:                  policies and programs whers we                      ___ -            laantified. As part of                            i
,                  your response to the                    ons identified n                          sed Notice,
:                  you are a                  sted to address each of the weaknesses                          ___A
l                                      ion summary.
!
!                  You are required to respond to this letter and Notice and should                                                        ,
                  follow the instructions specified in the enclosed Notice when                                                          !
                  preparing your response to the violations.                            In your response, you                          1
l                  should document the specific actions taken and any additional
i                  actions you plan to prevent recurrence.                                After reviewing your
'
                  response to this Notice, including your proposed corrective actions
                  and the results of future inspections, the NRC will determine
;                  whether further NRC enforcement action is necessary to ensure
                  compliance with NRC regulatory requirements.                                                .
                                                                                                                                  -
                                                                                                              #
.
          Q.4 4t g        f & LeM-e t % w e.e U An, 491. d* k, & ~?
            -
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:                  A
                  y py a 9
                                                S . = --
                                                                Wx A,4        d
                                                                                            ra.      Ah..j N
                                                                                                      A
                                                                w . % .*r q t 4 A '== ,4 M
;
,
;
        --
                  L Wu u,< 4                          a        m, ,a 1 A.                                                              /
i
a
 
                                                                            ._-
                                            2
                                                                M II E
      coorgio Pov3r CcIpany
                                                                                '
  4
                                                                                  a
      E d!*ionally, you should respond to each                of the o esses are
                                                            (The
      weaknessesMfied within the report.                    ary.) The response
      specifically annotated-in .the InspectioMhe s3gnificance of the weaknesses
.
      should address your analysis at these operat                  tices do not  ,
      and your actions toof non-compliance or reduce the marg n 7:'ev ^
      evolve int
                p ant.
                                                                                        .
                                                                                        '
      In accordance with section 2.790 of the NRC's " Rules of Practice,"
      a copy of this letter and its enclosures will be placed in the NRC
      Public Document Room.                                                          r
      The responses directed by this letter and the enclosed
        and Budget as required by the Paperwork Reduction Act of 1980,
        Pub. L. No. 96. 511.
        Should you have any questions concerning this letter, please
4      contact us.
;
                                                  sincerely,
                                                  0
>
                                                                                        i
                                                -
                                                    >
                                                                  ne r
                                                  ' Regional Administrator              f
                                                                                        <
,
                                                  Region II
.
                                                                                        I
l
:
        Enclosures:
        1.  Notice of Violation
        2.  Inspection Report 50-424/90-191                                            l
                50-425/90-19 % (pl* * d 1
l
                                                                                        I
l
                                                                          ,
                                                                        9d b
.
                                                                df f
                                                                        YS
7
1
.
                                                                        -
                                                                                        l
                                      p
    5v,as sic * * % h                          .
    W he        'l + 1          9/      hi        ,/ jv
                                              -
                                                                                        ,
 
                                                                                            .L' w-            .;. ,
    ,
      ,
                                                                                            s. . . . ..n.
  *
                          LIMITED DISTRIBUTION - Not For Public Ralesco h,                          '
                                    DRAFT - PREDECISIONAL INFORMATION                      E,N,";,'" ,
                                                                                                              *
                                                                                                                ,-
                                                                      May 9,  1991        P[ %[
                                                                                            ->            .
                                                                                                          .
                                                                                                ,,
              MEMO    DUM FOR:              Luis A. Reyes, Director                        g:~ y            .i
                                            Division of Reactor Projects                  fq ',* :    ~
                                                                                                            -
                                            Region II                                        .6.'N ', ' '
              FROM:                        Chris A. VanDenburgh, Chief                  NY '- " '-4'.:..T.1        + '-
                                            Reactive Inspection Section - 2              [5EF.('-j ,y..
                                          Vendor Inspection Branch                                                          ;
                                          Division of Reactor Inspection            and                                    i
                                                                                                                            '
                                                    Safeguards
              SUIL7ECT:  VOGTLE        ECIAL TEAM INSPECTION - ALLEG TION FOLLOWUP TEAM                                    ;
                          DRAFT        SPECTION          REPORT    (INSPE ION      REPORT      NOS.                    !
                          50-424/90          x AND 50-425/90-xx)                                                          l
            This memorandum refer                to the special        spection conducted on
            August 6 through 17, 19 , at the Vogtle lectric Generating Plant                                              .
              (VEGP). This inspection nvolved a rev ew of several allegations
              regarding the safe operati                of VEGP a d the review of operational                              ;
                                                                                                                            i
              activities generally relate to the                  legations. As discussed in
            the inspection plan, the ins ction was performed by two separate
            teams--an operational followup nd n allegation followup team. At
            the conclusion of the inspect                    , all of the inspection team's                                ,
            conclusions with respect to the                  erations and allegation followup                              l
            were discussed with the me                    s    GP's staff identified in the
                                                                                                                            I
            enclosed draft inspection re rt.
            As decided in a meeting hel in Nuclea                  egulatory Commission (NRC)
            headquarters on September 26, 1990, the                  llegation followup team's
            findings and conclusio                  have not bee      included in Inspection
            Report 424/90-19; 50-4 /90-19. This info ation has been withheld
            pending the completi            of an office of Inve igation review of the
            allegations and the            spection team's conclus        ns. This memorandum                            ,
                                                                                                                          '
            forwards a draft          spection report (50-424/              -xx; 50-425/90-xx)
s
'
            which documents          e inspection team's revie                and conclusions
            regarding the a        egations as of the time of th inspection exit
            meeting on Au      t 17, 1990.
.            The areas e amined during the inspection are iden                        fled in the                          -
            inspection eport. As discussed in Inspection Report                      -424/90-19;
            50-425/90    9, the inspection team concluded that the f ility was
,            safely      rated.        However, the inspection identifie                  several                        '
i            instan s in which the VEGP was not operated in accordance ith the                                            ,
            inten    of the Technical Specifications.                      In additio          the
:            insp ction    identified          several potential weaknesses i                  the
                                                                                                                          '
:
            fa lities' operational r licies and practicc..
i
                        LIMITED DISTRIBUTION - Not For Public Release                                                    i
                                                                                                                          I
;                                                                                                                        ,
l
!
1
                                                            .
J
i                                                    .
                                                                                                                          j
                                                                                                                          '
!
                                                                                                                          i
        .- -                    .--.    -.
                                                .-
 
  - . .- - .                -  .  .      .-        - -- -              _. -      - - -        ._              . - . _ - -    .
                                                                                                                                      b
        ,    .
                                      LIMITED DISTRIBUTION - Not For Public Release
                                                  DRAFT - PREDECISIONAL INFORMATION
                                                                                                                                      i
                        Lui  A. Reyes                              -2-                                                              '
                        The ins'pection team's review of the allegations identified severa
                        additio 1 weaknesses in these operational policies and practice .
                        These ar identified in the inspection summary of the enci ed                                                  ,
                                                                                                                                      '
                        draft insp ction report.
                        Based on the t                                                                                    artain
                        activities app,esults  eared toof this  inspection
                                                              be in  violationofof  theNRC    allegations,
                                                                                                require            nts, as
                        specified in t e enclosed draft Notice of Violation (Notice).
                        These violations re important because they indicate (                                      a failure
                        to implement the r                                                            cations and
                      -
                        administrative proc,equirements
                                                    9 dures, and (2) of the
                                                                          theTechnical
                                                                                failure to    Speci
                                                                                                  pr vide accurate
                        information to the                .
                        As part of the response to the violations /dentified in the
                                                                                                                                      ~
                                                                                                                                      '
                        enclosed notice, VEGP should also be requeste                          to address each of
                        the concerns listed in t e inspection summa                        .
                                                                                                                                      t
                                                                                                                                        !
                                                                                                                                        !
                        Enclosures:
                        1.    Draft Notice of Violation
                        2.    Draft Inspection Report 50-434/90-xx; 50-425/90-xx
                                                                    /
                        cc:
                        BKGrimes
                        EWBrach
.
d
I
f
l                                  LINITED DISTRIBUTION - Not For Public Release
i
!
                                                                      .
              _ _ _ _        _          _ _      _                                                    - . . _ . .
                                                                                                                                  _.
 
'
  '
    '
                  LIMITED DISTRIBUTION - Not For Public RalGG00
                        DRAFT - PREDECISIONAL INFORMATICN
,
                              N                                  >
                                                                l
                                                                  :
                                                                    l
                                                                  l
        NRR/DRIS      RII/DRP        RII/DRP        RII/DRP
        JWilcox*      RAlello*      RStarkey*      MBranch*
        9/ /90        8/31/9        8/31/90        8/31/90
                                                                  1
                                                                  I
        RII/DRP        RII RS        NRR/DLPQ      RJI/DRS
        I4arner*      MThomas*      NHuneauller*      ylore
        9/27/90        /31/90        8/31/90        8/ 1/90    ;
                                                                  1
                                                                  i
        RII/DRP        NRR/DRIS                                    i
      '
        RCarroll*      CVanDenburgh                                '
        8/31/90        9/ /90                                    l
                                                                  l
        * Se previous concurrences
                                                                '
                  LIMITED DISTRIBUTION - Not For Public Release
                                        .
 
              -      -            -    -  .-    - - _ - - . . . - . . . . . - - . - . . . . _ _ - _ __ _ - _ . _ _ .
!
            .
        .
                              LIMITED DISTRIBUTION - Not For Public R31easo
                                      DRAFT - PREDECISIONAL INFORMATION
                                                      ENCLOSURE 1                                                                                      !
,
                                                NOTICE OF VIOIATION
<
l              Georgia Power Company                                                    Docket Nos. 50-424 and 50-425
                Vogtle Electric Generating Plant                                        License Nos. NPF-68 and NPF-81                                  l
3              Units 1 and 2                                                                                                                          l
'
,
                                                                                                                                                        l
l              During an NRC inspection conducted on August 6 through 17, 1990,                                                                        ,
                violations of NRC requirements were identified.                                                              In accordance with        l
;              the " General Statement of Policy and Procedure for NRC Enforcement                                                                    i
!              Actions," 10 CFR Part          2, Appendix C (1990), the violations are                                                                l
!
i
                listed below.                                                                                                                            '
                                                                                                                                                        !
                                                                                                                                                        l
l
"
                A.      10 CFR Part 50.9, " Completeness and Accuracy of Information,"
                        requires that info mation provided to the NRC by a licensee
:                      shall be complete and accurate in all material respects.
I                      Contrary to the above, the licensee provided                                                                  g separate
                                                                                                                                          curate
,                      information to the inspection team on 4heee
1
                      occasions. Although the information was provided in unsworn,
1                      oral statements, the information provided was significant to
                      the licensing process.                        The information was provided by
l                      licensed operators, supervisors and management concerning
i                      information which was within their specific responsibilities.                                                                1  i
l                      The d4ve examples were as follows.                                                              (50-424/90-eese-95; 50-        l
                                                                                                                                                        '
!                          90-eas-99)                                                                                              li - I'L        l
l
'
                                IV'2-
                      1.    Containment      Isolation                          Valves:                                During    a    Unit    2
                            surveillance procedure, the unit shift supervisor (USS)
                                                                                                                                                        ,
                                                                                                                                                        '
i
                            stated, and the operations manager later confirmed, that
'
j                            the containment isolation valves for the hydrogen monitor
3                            system were allowed to be opened without entering the
3                            limiting    condition                        for                      operation                  (Ico)      action
;                            requirements for Technical specification (Ts) 3.6.3
                            because the valves received an automatic                                                                  isolation
.3                          signal. The inspection identified that these containment
]                            isolation valves were remotely-operated, manual valves
                            without automatic isolation signals.                                                                (Discussed in
:
                            Section 2.2.1.1 of Inspection Report 50-424/90-19; 50-
                            425/90-19)
4                    2.    Snubber Reduction:              The operations manager stated that,
!                          after the second Unit i refueling outage (1R2), the
!
                            modifications to tt:e snubbers were done in conjunction                                                                    !
'
  .
                            LIMITED DISTRIBUTION - Not For Public Release                                                                              1
                                                                      1
i
1                                                                      -
,
4
    _._  _    -. _      -        _.                                                      ,._                                              .,.
 
      .-    . .        _  .      .    .
                                            _-  . - -        -  -    --      --      _.                - -
          #    e'
        .
  i
                                                )NbW
-
                                                      fh46T                                                    :
l
  .
:
,
!
i
<
                                                                                                                '
i
!
i
                                                                                                    '
                    3g      personnel Accountabiliev: The operations manager stated that
                            the shift superintendents (SSs) reported directly to the
                          operations manager and that he personally prepared their
;
;
                          performance appraisals.        The inspection identified that the
                          sss reported to the unit superintendent (Us), and that the US
1                          personally prepared the performance appraisals of the Sss.              j
;                            (Discussed ;,n section 2.Af of this inspection report)
;                                                        O                                            ,
                  4 y)  Ts    3. 0. 3 Actions: The unit superintendent indicated that
:                        there were no Operations Department actions which were                i
,2
'
                          anticipated or required within the first three hours of
                          entering the action statement of TS 3.0.3.          The inspection
                          identified that the VEGP management policy and stated practice
,
                          required preparations for a power reduction, including
8
                          informing the load dispatcher within the first hour.
:
'                        (Discussed in section 2.1.1.3 of Inspection Report 50-424/90-
                          19; 50-425/90-19)
.
<
'
                .
k
4
W
l
                                                            ~
.
                                                                                            O
    '
                                                                    - ,                .      -        - .~
 
    _ _  _    . _ . _ .          _ _ . .          ._      _ _ - _    __ _.._ _                __ _ _ _                .. _.    __
        .    .                                                                                                                        i
    -                                    LIMITED DISTRIBUTION - Not For Public Rslease
                                                  DRAFT - PREDECISIONAL INFORMATION
1
                                          with preplanned system outages which were required for                                      i
  ;
                                          other preventive or corrective maintenance or testing.                                      i
                                                inspection identified that few of the snubber
.                                                                                                                                      <
                                          The
:
                                          modifications were done jointly with pre-planned system                                      j
,
i                                        outages.      (Discussed in Section 2.1.1.4 of Inspection
                                          Report 50-424/90-19; 50-425/90-19)
                                                                                                                                        '
;.                                                                                                *=14mhl11tyr            vrco      j
                                          E==  v.nq    Diesel-Generater (w)
  ,
                                            .ncorrectly counted the number of starts and failurgot
1                                          t    DGs and incorrectly represented the EDG re ability                                    i
                                          in a        on II presentation on April 9, 199                            Although        t
I                                        the presen      ion was not 'ntended to repr sent a specific                                ,
                                          number of      su        ssful valid test                      s specified in            l
,
                                          Regulatory Guide (                  1.108  and  T    .    8.1.1.2a,    but rather
i
,
                                          to describe the EDG ma                    nan    test  program        and  the EDG
                                          reliability status, the                        was not informed of the                      i
                                                                                                C asked for it during                  !
j                                          incorrect information                    il th
                                                                                                                                        i
                                          the inspection.                  he confirmat                    of action (CAL)
                                          response and L            nsee      Event    Report  (LER            -006 were also          ,
                                          incorrect A cause they were based on t                                  EDG start          l
                                          inform fon that was compiled for the VEGP pre                                  ation        !
                                                                                                                                        I
j                                          in    e  Region    II    Office.          (Discussed in Section 2. f
*
              g[                              s inspection report)
                                                                                                                                  I
                                This is a Severity M vel IV violation (Supplement VII).
2
l                            B. Technical          Specification 6.7.1.a requires that written
j                              procedures be established or implemented for those activities
'                              delineated in Appendix A of Regulatory Guide 1.33, Revision 2,
i                              February 1978.
l                              Contrary to the above, two examples were identified in which
;                              the licensee failed to establish or implement the procedures                                            I
:                              for these required activities as follows:                                  (50-424/90-ac'M? :
                                50-425/90-asu-49)                                                                        19- G
                                                                                                                                  i
                                                19 - 6
!                              1.        Administrative Procedure 00150-C, " Deficiency Control,"
i-                                        states that a deficiency card must be written if the
i                                          deficiency involves safety-related components which are
                                          to  be dispositioned "use-as-is/ repair,"                              or other
                                          conditions involving safety-related components which
-                                          require engineering support or other technical assistance
;                                          to determine if the component is deficient.
d
                                          on August 17, 1990, the NRC identified that a deficiency
                                          card was not written on re'idual heat removal (RHR) pump
'
                                          f1B (a safety-related component) to document the pump's
!                                          LIMITED DISTRIBUTION - Not For Public Release
!
,
                                                                                  2
!
4
4
                                                                                  e
!
            ,        . . _ .
                                                    .-                                -
 
    _ .._ ._            _ ._.        _.    _ __ _          _ __  ____          __ _ . _ _ _ . _ _ _                          _ . . _
.
i
.
f-                      LIMITED DISTRIBUTION - Not For Public Rolecoa
i
.
                                      DRAFT - PREDECISIONAL INFORMATION
i
'                      degraded conditions which were dispositioned "use-as-is".
                        (Discussed in Section 2.2 of this inspection report)
i                2.    Administrative Procedure 00100-C, " Quality Assurance
;                      Records Administration," Paragraph 4.1.1.8, specifies
;                      that quality assurance (QA)                      records will exh! bit
:                      necessary and appropriate signatures or initials and
                        dates.
[
.
;                      On August 17, 1990, the NRC identified that the Unit
i                      Superintendent incorrectly initialed, dated, and signed
i                      a QA record which voided Temporary Change Procedure (TCP)
                        1802-C-7-90-1 to Abnormal Operating Procedure 18028-C,
                        " Loss of Instrument Air," with the date of June 12, 1990,
i                      in lieu of the actual date (June 15, 1990) on which the
'
                        document was signed.                (Discussed in Section Jdf of this
i                      inspection report)                                                  g.1b
4
{
                  This is a Severity Level IV violation (Supplement I).                                                                    ;
i
!
              -
                  ::  C=      re. ::, w=n= :. cra.r4                        --cI,            corr.cu=                        -
                  Action," requires measures to be established to ensure tha [
                .
I
l-
                    onditions adverse to quality are promptly identified f d
'
                  c  rected.          In the case of significant conditions adve Ne to
!                qua        , the measures are required to ensure that theguse of
i                the co        tion is determined and corrective action Jd taken to
i                preclude              tition.                                    /
,                                                                                /
                                                  ve, two examples were identified in which
                  Contrary to th
                  the licensee fa                  d to determine and                                  adequate
;
:                corrective actions                  preclude repetitl'o/aplement
                                                                            n as follows:                          (50-
l                424/90 .ans- et)                                  /                                                                    !
i                            14 - 14                              /
j                1.    On August 17,1900, theWC4etermined that the licensee
"
                        did not identify the foitat and normal use of the 14:0
.                      status      sheet as one oJA.he causes of the event described
                        in Licensee Event Report (LER) '90,-004, " Failure To comply
j
;                      With Technical Specification 3.0N< occurs on Entry Into
,
                        Mode 6"; therefore, corrective action was not taken to
                        preclude repet'ition of the failure to review Ico-required
                        actions orAremarks which may be on the back side of the
i                      LCo status sheet.                (Discussed in Section '2.4 of this                                                ,
*
                        inspect' ion report)                                                                                              i
i
1-              2.
                            /
                          (chnical        Specifications 4.8.1.1.3 and 6.8.2 require hat
  ,
                        all valid or non-valid EDG failures be reported to th
                        NRC in a special report within 30 days.                        In addition,
  :
  i
                        LIMITED DISTRIBUTION - Not For Public Release
                                                            3
  i                                                                                                                                      )
                                                                                                                                          ,
,
  '
                                                          -
                                                                                                                                          l
  4
                                                                                                                                          i
                                                                                                                                          :
                                                                                                          - - - - - - - - . - -
 
      _ . _ _ _ _ _ .    . _ _ _ .        _ . . _ _ . _____.___.__ .__.__ _ __ _ ______ _ --________
l
    .
                    .
  .                                  LIMITED DISTRIBUTION - Net For Public Releaso
'
                                                  DRAFT - PREDECISIONAL INFORMATION
.                                    Operations Procedure 55038-C, " Diesel Start Log," Section
'
                                        . 0, requires that all EDG failures shall be re or(ed to
                                      t      RC in a special report.
l
!
                                    On Augu                                17,                  1990,          the  NRC    ideptified    that the
;
j                                    corrective a                                  ions taken in response 4o a previous notice
'
                                    of violation                                              e      inadequate./ Inspection Report 50-
.
                                    424/s7-57 (dated                                                    aber Sj A987) previously identified
l                                    a violation of Tech ' al Specification 4.8.1.1.3, in
!                                    that, all EDG failuresmo                                                      not reported to the NRC in a
;                                    special report. During a re                                                      w of the start records for
i                                    EDG f1B duringA:he period of                                                          h 21 through June 14,
i                                    1990, the NBC' identified that EDG                                                          lures had occurred
l                                    which were'not submitted to the NRC in special report.
;                                    In a difion, the NRC identified that Opera                                                        ns Procedure
.l                                  5    8-C provided inadequate guidance to i                                                          tify and
:                                    classify EDG failures.                                                    (Discussed in Section 2.        this
j                                    inspection report)
                              This is a Severity I4 vel IV violation (Supplement I).
!                      Pursuant to the provisions of 10 CFR 2.201, Georgia Power Company
                      is hereby required to submit a written statement or explanation to
                                    Nuclear Regulatory Commission, ATTN:                                                        Document Control
,
i                      the U.S.
                      Desk, Washington,                        DC                      20555,              with a copy to the Regional
                      Administrator, Region II, and, if applicable, a copy to the NRC
                      Resident Inspector within 30 days of the date of the letter                                                                  i
                      transmitting this Notice Of Viel: tic . (;5tia) . This reply should
                      be clearly marked as a " Reply to a Notice of Violation" and should
                      include for each violation:                                                    (1) the reason for the violation, or,
                      if contested, the basis for disputing the violation,                                                                (2) the
                      corrective steps that have been taken and the results achieved, (3)
                      the corrective steps                                        that                will      be taken to avoid          further
                      violations, and (4) the date when full compliance will be achieved.
                      If an adequate reply is not received within the time specified in
                      this Notice, an order may be issued to show cause why the license
                                    LIMITED DISTRIBUTION - Not For Public Release
                                                                                                            4
                                                                                                          .
                                                                                                                            m a
 
    _ .              _              _        _
  .    .
.
                    LIMITED DISTRIBUTION - Not For Public Rolocco
l                          DRAFT - PREDECISIONAL INFORMATION
          should not be modified, suspended, or revoked, or why such other
          action as may be proper should not be taken.    Where good cause is
          shown, consideration will be given to extending the response time.
,
                                    FOR THE NUCLEAR REGULATORY COMMISSION
l
                                    Stuart D. Ebneter
                                    Regional Administrator
                                    Region II
                                                i          7
                                                            -
                                                                    1
                                                        ,    .
.
                                                          *          M
          Dated at Atlanta, Georgia
                                                        (s r      ov\          !
          this    day of      199p
!
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,
                    LIMITED DISTRIBUTION - Not For Public Release
                                            5
                                            .
 
  - - _ _                  .-.          -- ..                -      - -                  -    . . . - .
                                                                                                                      l
          . .
                                LIMITEL LI TRIGUTICN - Gwt Tw. Fuulb A.lacso
                                        - . .          ..u.v    wa 4vnnu a n s v,vvu 4 vn
                                                      R.ePeer
                                                            Eid Judu,6 4
                                                                            Te w ts
                  Report No.:      50-424/90-N and 50-425/90-N , $u f pleMe aN I
                  Licensce:      Georgia Power company
                                  P.O. Box 1295
                                  Birmingham, AL 35201                                                                .
                Docket Nos.: 50-424 and 50-425                          License Nos.: NPF-68 and NPF-81
                Facility Name:        Vogtle Electric Generating Plant, Units 1 and 2
                                                                                                                      i
                Inspection Conducted:                  August 6-17, 1990
                                                                                                                  1
                Team Members:
                      Ron Aiello - Resident Inspector, Vogtle
                      Morris Branch - Senior Resident Inspector, Watts Barr                                            .
                                                                                                                        '
                      Robert E. Carroll, Jr. - Project Engineer, DRP, Region II
                      Larry Garner - Senior Resident Inspector, Robinson
                      Neal K. Nuneauller - Licensing Examiner, NRR
                      Larry L. Robinson - Investigator, 01, Region II
                      Robert D. Starkey - Resident Inspector, Vogtle
                      Craig T. Tate - Investigator, 01, Region II
                      Peter A. Taylor - Reactor Inspector, DRS, Region II
                      McKenzie Thomas - Reactor Inspector, DRS, Region II
                '      John D. Wilcox, Jr. - Operations Engineer, NRR
i
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'              Team Leader:,.        _ _        __.    _ _                --
                                                                                        _
                                                                                                          ~
                                  " Chfis E Va'nDenburgh, SectTon C'hief
                                    Division of Reactor Inspections and Safeguards
!                                    Office of Nuclear Reactor Regulation
                                                                                                                        1
                                                                                                                        j
'
,            .Sv Y s A b
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              Appeeved by:                                                            _    .
                                          -      -      ::,re e:r                    r.y.5g,a q
                                    a s . ten m< =~e m. --3 =t a -                            gg            jg    i
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                                    m-i nn rv -
                                              --
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              y J E                  S
                                LIMITED DISTRIBUTION - Not For Public Release
                                                                                          A . HamT~
                                                                                                                .      l
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                                                                  .
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          -            -                                                              .
  . -
                    LIMITED DISTRIBUTION - Nat For Public R31eaco
                          DRAFT - PREDECISIONAL INFORMATION
                                    TABLE OF CONTENTS
                                                                                                    suf Wf
                                                                                                      g 90,
      INSPECTION SUMMARY........................................                                -t"
      1.0    INS PECTION OBJ ECTIVES . . . . . . . . . . . . . . . . . . . . . . . . .  .....    T'
      2.0    ALLEGATION FOLLOWUP..................................                              Ar
            2.1    Improper Installation of FAVA System............                              9-
            2.2    Operability of Residual Heat Removal Pump.......                          41-
            2.3  Mi.e.d -Ce..teinsent Isc1; tion '!;1v; Ourveillance.                        10
            2.4  Msde Cheng; "'ith In:perable Source Rang?
              3 -Moni te r Ne:l e r ! n t re :n t . . . . . . . . . . . . . . . . . . . . . . 10-
            2 .JF Backdating o f Signatures. . . . . . . . . . . . . . . . . . . . . . . . jkP
            2.sr Reportability of Previous Engineered Safety
                Y Features Actuation System Load Sequencer
                  Outages.........................................                            24'
            3.'  Reliability cf Esergency Olcsci Cenereters. . . . . .                        2-
            2.,r  Air Quality of Emergency Diesel Generator
                6 Starting Air System.............................                            34F
            2.F b Reportability  of Previous System Outages........                          25'
      '2..'7 .240 Intimidation of Plant Review Board Members. . . . . .                        33-
      2 b L kT Personnel Accountability........................ ,3&-
      3.0    EXIT INTERVIEWS......................................                            )4P
      APPENDIX 1 - LIST OF TRANSCRIBED INTERVIEWS. . . . . . . . . . . . . . . JFr
      APPENDIX 2 - PERSONS CONTACT 2D. . . . . . . . . . . . . . . . . . . . . . . . . . . . J1r
      APPENDIX 3 - LIST OF ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,$8''
4
                  LIMITED DISTRIBUTION - Not For Public Release
                                              i
                                                .
(
 
  --  -~ .  -.      - -          -  .---    -    ---      - .--  .-    .    ..  -    . .-_
    .      *
                                LIMITED DISTRIEUTION - Not For Public Raleaso
                                      DRAFT - PREDECISIONAL INFORMATION
                                              INSPECTION SUMMARY
                  Recent activities which have occurred at the Vogtle Electric
                  Generating Plant (VEGP) have raised concerns within the Nuclear
                  Regulatory Commission (NRC) as to the ability and the deterinination
                  of the licensee to operate the facility in a safe and conservative
                  manner. To address this concern, the NRC performed a special team
                  inspection to deter 1mine if the licensee operates the facility in
                  accordance with approved procedures and within the requirements and              ,
                  intent of the facility's operating license.        In addition to the          !
                  occurrence of specific events, NRC concerns regarding the safe
                  operation of the facility were heightened with the receipt of
                  several allegations relating to operational activities at VEGP.
                  The aggregation of the facts and circumstances associated with the
                  operational events and the allegations was viewed as a possible
                  indicator of a non-conservative attitude on the part of the
                  facility's operating staff which warranted the immediate initiation              I
                  of special inspection activities.
                  Specifically, the inspection objectives were to:
                  1)      Assess the operational philosophy, policy, procedures and                I
                          practices of the f acility's operating staff and management              I
                                                                                                    '
                          regarding operational safety.
                2)      Determine the technical validity and safety significance of
                          ::d cf the allegations and their impact on the safe and          {
                          conservative operation of the facility.
                These inspection objectives were accomplished by the use of two
                inspection teams--an operations followup team and an allegations
                followup team.        The offorts of these two inspection teams were
                closely coordinated; however, they independently pursued the
                objectives outlined above.
                The operations followup team monitored control room activities on
                a 24-hour basis in order to: (1) evaluate the operational
                philosophy, policies, procedures, and practices of the operating
.                staff and management and (2) determine if the plant was being
i                operated in a safe and conservative manner in accordance with the
l                facilities' operating license.
!
;                The allegations followup team verified the technical validity and
                safety significance of each ef the allegations. In addition, with      k
                the assistance of the OI staff, this team interviewed * members of
4                the plant staff in order to determine (1) their personal
j                involvement and knowledge of the specific allegations and (2) their
;                practice and understanding of the station operational policies.
3
                                LIMITED DISTRIBUTION - Not For Public Release
.                                                        1
.
                                                                                                  b
4
a
                                                                                                  !
1
                    .      _.              ,                    .
 
                    . - - _ - - . -- - - - -                          --            -                  .. .- - - - - - - .- -                  . -.
4                                                                                                                                                    e
  <
        .
    .
.
                                        LIMITED DISTRIBUTION - Not For Public R21eano
j                                              DRAFT - PREDECISIONAL INFORMATION
                                                                                                                                                      i
  i
  !          These-interviews were transcribed. Although an OI investigator was                                                                      l
l            assigned to the inspection team to assist during the transcribed                                                                          !
1            interviews, this inspection was not an investigation into th                                                                      g
!            intent of the alleaed violations. Nu muesrep.a5 **t M *M                                                                          }
,
              w (:iewen. e<mo not iunst.
            The inspection substantiated the occurrence of the specific events
q
            described in the allegations.                                These events resulted i t
  i
            examples o v, lations of regulatory requirements (50-424/90-                                                                  D      l
'
            50-425/90-                        )2' "" G/^; .. ;^ ; and two of the events were                                                          .
                                                                                                                                                      '
!          previously identified as non-cited violations (50-424/90-10-03 and                                                              d
            50-425/90-01-01).                      ::: : : , the ine;rrtier did net rubettntirt
            -th:t th: : ::t: :' vielstien                                vere-perfe n f rith the full-
l
j            L,wledge of 'J::Or ::n:; ::nt.                          Sie cerclerier See herM rper :
  i
            ' ;vice Of the lic:::ee's recorde                            ^^d          the Svern testisery ef the
j            pe;ple inv;17;d in th: ev::t;.
i:
                    inspection also identified that on several oc
                                                                                                                                        '
                                                                                                                                          s
)                                                                                                                                naccurate
i            respons                          agers and supervisors verbally su
4
            information to t e '                        tion team durin                              spection. Although                              l
            the inspection team was                                                a out the accuracy of the                                          i
l
J          information provided                              an did n                        a basis to conclude or                                  l
i          suspect th                            examples were the result                      o                            ss disregard            ,
'
                                  atory requirements or individual wrongdoing.                                                                        1
                                                                                                                                                        I
            Ioom
            *- --- m.' ' b observations and conclusions of the inspection tem #g::o )
            are detailed in Inspection Report
                                                                          50-424/90-19;                        50-425/90-1C
                                                                                                                                            /
l
            addition, the bases for these previous                              conclusions are                              summarizedIn ,)#-
4
i
            below.
3            Doerational Policies and Practices
i            NRC Inspection Report 50-424/90-19; 50-425/90-19 identified several
;            examples in which the licensee's operational policies and practices
'
            had the potential to adversely affect the operation of the
i            facility.                        llegation followup team's review of the allegations
:            identifiedn                            additional examples in which the licensee's l
l
            operational policies and practices had the potential to adversely
            affect the safe operation of the facility 1                                          "^r err;1:-                              {
I            1)    The licensee's method of conducting Plant Review Board (PRB)
,
                  meetings had the potential for adversely affecting open
i                  discussions among the PRB members.                                    This concern was based on
i                  an example in which a PRB voting member felt intimidated and
4
                  feared retribution during a PRB meeting because of the
                  presence of the general manager and the absence of dissenting
~
                  opinions in the PRB meeting minutes.                                                Continued licensee
                  action is necessary to ensure that PRB members freely and
:
,
                                      LIMITED DISTRIBUTION - Not For Public Reisase
;                                                                  2
:
,
.                                                                    .
!                                            .
>
      ,  _    ._                      _          _      _-              _ _ . _      _ . . _ _ _
 
      - .-  .      .    . . . -        - - .                  -  .-          .--.- -.            ..        --.              . -
i
  i
;.        .
    ~
                                    LIMITED DISTRIBUTION - Nat Fr                  Public R21ecce
  j                                            DRAFT - PREDECISIONAL . "ORMATION
                        openly express their technical opinions and safety concerns.
,                      (Section.2AC)
  i                                          Z7
  i              2)    The licensee's practice of signing and dating quality
  i                    assurance records was controlled by administrative procedures;
j                      however, there was a confirmed exasple in which a signature
j                      was backdated to reflect the actual date of performance.                                    The              '
  }                    backdating              of    TCP    1802-C-7-90-1          was      verified    and      was              l
1                      identified as Violation 50-424/90- ' ~6;                                50-4 25/90-aus-et .
                                                                                                              *O
                                                                                                                            I      l
  I
                        (Section 24)                                                                                          i
                                                                                                                                    l
                                              2b
  l            3)    The licensee' practice of not initiating a deficiency card
                        (DC)          during        troubleshooting          activities          involving        the
                      questioned operability of the residual heat removal (RHR) pump
                      prevented a documented engineering evaluation for either the
                      nuclear service cooling water (NSCW) outlet leak or the
                      excessive vibration on the RHR motor.                                    The fal' lure to
  ,                    implesent this administrative procedure was identified as                                        .4
1                      Violation 50-4 2 4/90 .xas-@2. (Section 2.2)
                                                            si-4
,
              ,i,    "''; 11::ncer '
                        ..                          :the'' ef 59*= 4 = 4 a0 ==d eaaWal l i a; en,a 4 == af
,                      completed surveillance procedures was not controlled                                          y
:                                inistrative procedures.                Based on the confusio                  hich
i                      resu          d in the missed curveillance of the                                tainment
j'                    isolatio                alves and a review of this methodo                      additional
3                      atter. tion                acessary to ensure that thg                  procedures are
2
                      appropriately c ntrolled and used. (Sect' ion 2.3)
;              ,9)    The licensee's math                    to  denti                  tive and informational
                      limiting condition for oper                        .ns (Iros) on LCO status sheets
                      allowed continuation o                      he ~I40 required ac.tions on the
                      reverse side of the                    rm.    This me            ,  in conjunction with
'
                      the operator's c                    reed practice of re              wing only the front
                      side of the                  status sheets, was one of                    oot causes for
l                    a non-ci                  violation (50-424/90-10-03) conc                      ng a mode
l                    cha                  ich occurred with inoperable source ra                          uclear
;                    i          ruments.        The failure to identify this additiona                          oot
,
                      v.u..        ... la.ni.iii.4 es Vicletie.. 50 4 ?/00 ::                    ^3.    (!::t _ _
l
!
                      M)
'
            fW      The licensee's method of appraising the performance of the
                      licensed operators resulted in a potential disincentive for
                      identifying items which may result in LERs or violations,
j                    (Section 2 44)                                                                                    l
>
,i .
                                          2.$                                                                              I
a
i
:
                                  LIMITED DISTRIBUTION - Not For Public Release
                                                                  3
,
d
a
!
'
                                                                  .
k
i
I                                                                                                                                    l
 
          .-    - - - -        -. .    -  -.    -  _ . -      .--      --            -.  - . - - - - . - - . -
                                                  .
            .
        .
I,                                      LIMITED DISTRIBUTION - Not For Public R310CDo
l                                                DRAFT - PREDECISIONAL INFORMATION
                        Accuraev of Information                                                                                I
                                                                                                                                !
                        The inspection concluded that during the inspection inaccurate                                          '
'                        information was received on several occasions, from responsible
                        managers and operators on topp:s well within the scope of * a ir
                        specific responsibility. In 4Manstances the initial infor Cisn                                    (
        .
                                                                                                                        7e
'
                        supplied was clearly incorrect or inadequately researchef th t                                        :
l                        inspection team concluded that in each of these example:
                        licensee officials provided inaccurate, unsworn, oral stat cent s
1
                        concerning information which concerned topics well within ts.24r                                      :
l
"
                        responsibilities,
i                                                ho                        inaccurate    information was
:                              the 4ir;t        th:::      cases,    the                                                  {  l
                        In
                        significant to the inspection process.                Specifically, (1) if the
i
'                        containment isolation valves received an automatic closure signalthe v
'                        if the snubber modifications had been performed in conjunction with
i                        other preplanned preventive and corrective maintenance, then the                                      ;
                        voluntary entries into LCO 3.7.8 would not have been required,                                end- I
                                                                                                                                .
'
                          p) ii the-WRC-was.. accurately informed .cf.-the-aumber of 15              p ehich        51:::
;
1                        and i.ilorse ;' - th: Ere:gency Diesel Cenerator-No.
                        uwwuu.a dosinii ts d10 h:: ting, ther additiert! tecting rey hr :                                      j
                          ,.... . .,,. is .4- pries to - th: rele::: .. .... ....... _..... .. ::tden                          l
                        1etten The inspection team concluded that the failure to provide                                      !
                        accurate information was a violation of the requirements of 10 CFR
                        50.9 concerning accuracy and completeness of information. The
                          inspection identified Violation 50-424/90-                  ; 50-425/90-Jsw-99 in
                                                                                                              M - ' ~L
                                                                                                                              j
'
.
                        this area and ncted the following examples:
                                  containment Isolation valves: During a Unit 1 surveillance
,
!                        1)
                                  procedure, the unit shif t supervisor (USS) stated, and the
;
,
                                  operations manager later confirmed, that the containment
                                  isolation valves for the hydrogen monitor system were allowed
                                  to be opened without entering the 140 action requirements for
  .
;
i                                TS 3.6.3 because the talves received an automatic isolation
i                                signal.      The inspection identified that these containment
i                                  isolation valves were remotely-operated, manual valves without
I                                  auta.tatic isolation signals. (Discussed in Section 2.2.1.1 of                              '
                                  Inspect Dn Report 50-424/90-19; 50-425/90-19)
                          2)      Snubber Reduction: The operations manager stated that, after
                                  Unit 1 refueling outage IR2, the modifications to the snubbers
                                  were done in conjunction with preplanned system outages which                                i
                                  were required for other preventive or corrective maintenance
                                  or testing. The inspection identified that few of the snubber
              i                  modifications were done jointly with pre-planned system
                                ' outages. (Discussed in Section 2.1.1.4 of Inspection Report                                  l
                                  50-424/90-19; 50-425/90-19)                                                                  j
                                        LIMITED DISTRIBUTION - Not Tc'r Public Release                                        I
                                                                        4                                                      j
                                                                                                                                l
                                                                      -
                                                                                                                                l
                                                                                                                                l
                                                                                                                                l
                                                                                                                                l
    ..                                                                                                                        l
 
  .. .
  .
  A
                          LIMITED DISTRIBUTION - Not For Public Rolocso
                                DRAFT - PREDECISIONAL INFORMATION
                  Emeraenev Diesel cenerator Reliability: The licensee's met
                          researching information for Region II prese                                              ion
                  conc                                                                                                        {
                              ng the reliability of the emergency diesel , erators                                              !
                  (EDGs) v          nadequate in that there was a 1                                    of specific        l
                . guidance conc              ng the EDG information d                              red coupled with        I
                  inadequate resear                  the EDG starti                            story. This method              l
                  resulted in providing                      omplete          ,  therefore, inaccurate
                  info mation to the NRC. inn                        lon, the licensee's response                            i
                  to the NRC's confi nation                      ac          letter (CAL) was based on
                                                                                                                              ,
                  this same inadequate                  earch.      In              tion, the subsequent                    i
                                                                                                                              l
                  Licensee ' Event                rt (LER) 90-006 was                                so inadequately          !
                  researched.                a result of this method of inv                                ation, the        i
                NRC was        r informed of the correct operability a                                        until        j
                this        pection. (Discussed in section 2.7 of this inspe                                          n
                      ort)                                                                                                  !
                                                                                                                              l
        34t      Personnel Accountability: Theoperationsmanagerstatedthatl                                                    !
                the shift superintendents (sss) reported directly to the                                                    '
                operations manager and that he personally prepared their                                                    i
                performance appraisals.                    The inspection identified that the                                :
                SSs reported to the unit superintendent (US), and that the US                                                I
                personally prepared the performance appraisals of the SSs.                                                    !
                (Discussed in Section 3 A 1 of this inspection report)                                                  {
                                                                                                                              ;
                                                    t6                                                                        !
                                                                                                                              l
        4pf    ts    3. 0. 3 Actione:          The unit superintendent indicated that                                    l !
                there were no operations Department actions which were
                anticipated or required within the first three hours of                                                      i
                                                                                                                              i
              entering the action statement of TS 3.0.3.                                            The inspection          !
                identified that the VEGP management policy and stated practice                                              !
              required preparations for a power reduction, including
i              informing the                load  dispatcher within                            the    first  hour.
                                                                                                                              i
j              (Discussed in Section 2.1.1.3 of Inspectica Report 50-424/90-                                                i
                                                                                                                            ;
'              its 50-425/90-19)                                                                                              ;
                                                                                                                              ,
a
                                                                        490                                                  !
;        In summary, the inspection identified these violations and two\                                                    r
'        inspector followup items. The violations involved: (1) a violation                                                  i
        of 10 CFR 50.9 in that responsible licensee officials provided
        inaccurate information to the NRC during the inspectionf4(2) a                                                      ,
        violation of TS 6.7.1.a in that, two examples were identified of k
                                                                                                                            i
i
i
        the licensee failing to }mplement actions in accordance with
l        administrative procedures /, M _f') : vi:1;ti... . M 0.7 n,                                                        .
,
        W '. 2, 0: iter!:: "Y!, in th:t, tt:0 ::: ;1 : ::: id:nti f'<ed-of                                                  !
                                                                                                                            l
        th; li;;;;;; i pi::: ting in:d:ptt: ::rr :tiv: ::ti;;;.                                                            '
,                                                                                                                          ;
                                                                                                                            .
-
                      LIMITED DISTRIBUTION - Not For Public Release
i                                                            5
                                                                                                                            :
i
                                                                                                                            i
l-
                                                                                                                            !
                                                                .
:                                                                                                                            i
                                                                                                                            !
                                                                                                                            :
                    -  -      .  - . . - .            - _ -    -    - - ,      . - - - - - . - -      - -  -  .- -
 
                                                                - - . - - - - . - - - - _ - . .
      .
    .
  .                LIMITED DISTRIBUTION - Not For Public R21ccco
                          DRAFT - PREDECISIONAL INFORMATION
                                                                                                '
        The inspection also identified two inspector        followup items                      ,
        involving: (I) an unreviewed safety question concerning the use of                      ;
        the alternate radwaste building, and (2) the lack of operator
        guidance concerning the applicable limiting conditions of operation
        during engineered safety      features actuation system sequencer                        ;
        outages.
                                                                                                !
                                                                                                !
                                                                                                !
                                                                                                4
                                                                                                t
                                  .
                                                                                                l
                                                                                                I
                                                                                                ,
:
!,                                                                                              ,
                                                                                                :
                                                                                                .
                LIMITED DISTRIBUTION - Not For Public Release
                                        *                                                      !
j
A
                                          e
                                                        *                                      ;
!
 
                                            . -.            ..    ---      .    _ _ . .
  .
    *
                    LIMITED DISTRIBUTION - Net For Public R31easo
                          DRAFT - PREDECISIONAL INFORMATION
                                    INSPECTION DETAILS                                      l
        1.0  INSPECTION OIL 7ECTIVES
        Recent activities which have occurred at the Vogtle Electric
        Generating Plant (VEGP) have raised concerns within the Nuclear
        Regulatory Commission (NRC) as to the ability and the determination
        of the licensee to operate the facility in a safe and conservative
        manner. To address this concern, the NRC performed a special team
        inspection to determine if the licensee operates the facility in
        accordance with approvad procedures and within the requirements and
        intent of the facility's operating license.        In addition to the
        occurrence of specific events, NRC concerns regarding the safe
        operation of the facility were heightened with the receipt of                      I
        several allegations relating to operational activities at VEGP.                    l
        The aggregation of the facts and circumstances associated with the
        operational events and the allegations was viewed as a possible
        indicator of a non-conservative attitude on the part of the                        i
        facility's operating staff which warranted the immediate initiation                '
      of special inspection activities.
      Because a non-conservative attitude or operating philosophy may                      j
      represent a hazard to the health and safety of the public, a                        l
      special inspection team comprising staff from the Region II Office                  l
      and the Office of Nuclear Reactor Regulation (NRR), assisted by                      '
      staff from the Office of Investigations (OI), was formed to
      determine the individual validity and collective impact of these
      allegations on the safe operation of the facility. The purpose of                    l
      the inspection was to determine if the licensee operates the                        j
      facility in a conservative and safe manner in accordance with
      approved procedures,    and the intent and requirements of the
      facility's operating      license.    Specifically,    the    inspection
      objectives were to:
      1)    kssess the operational philosophy, policy, procedures, and                    l
!
            practices of the facility's operating staff and managemenc                    l
            regarding operational safety.                                                  )
,    2)    Determine the technical validity and safety significance of                    l
            each of the allegations and their impact on the safe and                      '
,            conservative operation of the facility.
l    These inspection objectives were accomplished by the use of two
      inspection teams--an operations followup team and an allegations
;    followup team.    The efforts of these two inspection teams were
:
      closely coordinated; however,        they independently pursued the
      obj a::tives outlined above.
                  LIMITED DISTRIBUTION - Not For Public Release
                                          7
                                                                                          ,
                                            4
                                                                                          h
                                                                                          !
 
  __ ..___ _.-            _      _      _    __      . _ _ _ _ _ . _ _ _ _ _ _ . _ __. - _ _ _ . ~ _ _ _ __                              _
                                                                                                                                                ,
                                                                                                                                                .
    <          -                                                                                                                          .
                                                                                                                                        -        !
..                                LIMITED DISTRIBUTION - Not For Public Rolosso                                                        fr      i
l                                      DRAFT - PREDECISIONAL INFORMATION                                                              3-
                                                                                                                                        -
                                                                                                                                                6
i
j                    Theoperationsfollowupteammonitoredcontrolroomactivitieson(
:
                    a 24-hour basis      in order to:                      (1)                evaluate the      operational 8                !
-
                    philosophy, policies, procedures, and practices of the operating 3
3                  ' staff . and management and- (2) determine if the plant was being'                                                          .
!
:
                    operated in a safe and conservative manner in accordance with the g                                                        !
                    facility's operating license.                                                                                    3        !
                                                                                                                                      C          ,
                    The specific inspection activities of the operations team was                                                              :
                    described in Inspection Report 50-424/90-19 and 50-425/90-19g                                                e              ,.
                    efforts and conclusions of the allege8 _ti_ ops followup teams are                                                          i
                    described in this inspection report. " In addition, this report }                                                            l
                    identifies several violations 2nd $2;;..;i:1 ;;;%..;;;;; in the                                                        l
                                                                                                                                                (
                    licensee's :;;reti;nci pr!!:ler, prr;r-- , and procedures.                                                9he-              ;
                  gecificdetails==d h:;i; fe; th; ine;::ti:r trer's r---=ea= are
                    detailed in the sections that follow and in the Inspection Summary.
                                                                                                                                                ,
                                                                                                                                                '
                                                                                                                                                '
                    2.0  ALLEGATION FOLIDWUP
                    The  inspection team reviewed several allegations for their
                                                                                                                                                [
                    technical validity and interviewed licensed and non-licensed                                                                !
                  personnel to determine their personal knowledge and experience                                                                !
                  regarding these issues.            This portion of the inspection was                                                        j
                  performed to determine the validity and significance of the                                                                  .
                  allegations.      5:::r:: the elle;stierr errerted *Mt li--- ed                                                      '
                                                                                                                                                !
                  :;:::t::: 5:d vieleted the Techair:1 Sp^cificatiene (??) vith the                                                            !
                  h.:rl:d;: f lieerrer rare;r rrt, *he inepretien t:22 revier:d th: '
                  cirrrrrtencer e-d retienele fer i=dividerl retic- .                                                                    '
                  The inspection of the allegations included technical reviews of the
                  licensee's records, logs, and interviews of the personnel involved
                  in the alleged violations.          Although a transcribed record was not
                  required for every discussion with the licensee's staff, the
                  inspection team conducted sworn, transcribed interviews with
                  selected individuals in order to document (1) the individual's
                  personal knowledge and involvement in the alleged violations and
                  (2) the circumstances and rationale for their individual actions.
                  Although an of investigator was assigned to the inspection team to
                  assist during the transcribed interviews, this inspection was not
                  an    investigation
                  ewr cos              into .the
                            ar 7w Anap Aur.sers  5 m intent
                                                      Amp.rc ofghe h                          alleaed vi.olations. TwaM
                                                                                      p c. m n Cnc ,ys s,.
                  The interviews were transcribed after the technical evaluations of
                  the allegations in order to permit a focused interview and to
                  minimize the length and scope of the transcribed proceedings.
                                                                                                                                                    ,
                                                                                                                              The
                                                                                                                                                    '
                  transcribed interviews are listed in Appendir 1 in the order they j 4 p
                  were conducted.      The sworn testimony was th? 5;;;6on wnica the
                  inspection team reached its conclusion on each of the allegations.
                  These conclusions are prcsented in the material that follows
                                                                                                                                                  i
                                                                                                                                                  l
                  (Sections 2.1 through W ).                                                                                        '              '
                                              2. . B
                                LIMITED DISTRIBUTION - Not For Public Release                                                                    i
                                                            8
                                                                .
                                                                                                                W
                                                                                                                      , . . ,      - .
 
        - - . _ _              --.          _ - . --          .-    .    --      --            - -. -.    . _ , . --
      *
                                                                                                                        i
                  *
                                                                                                                        t
l*
i
    ~
                                      LIMITED DISTRIBUTION - Nct For Public R310000                                    '
                                                  DRAFT - PREDECISIONAL INFORMATION
;                        2.1  .Imoroner Installation of FAVA System
i
:
                          An allegation indicated that VEGP installed and operated a radwaste
                          nicrofiltration            system,  known as the FAVA system,
j                                                                                                          without      !
                          performing an adequate engineering and safety evaluation (i.e.,10
!
I
                          CFR 50.59).    Furthermore, the material configuration, fabrication                          i
                        and quality of the system did not meet the guidance of Regulatory
                                                                                                                        .
l'
                        Guide (RG) 1.143 and the requirements of the American Society of
.
                        Mechanical Engineer's (ASME) Code.
1
i
                        The FAVA system was temporarily installed for removing Niobium-95.
i
                        The system was later determined to be better suited for as-low-as-                              ,
                                                                                                                        '
i                        reasonably-achievable considerations during refueling outage IR2,                              i
                        particularly for removing Cobalt-59 and Cobalt-60. VEGP planned to
i                      replace this temporary                  modification with a permanent, high-
j;                      quality, steel system in the future; however, the health and safety                              l
;
                        of the public may be jeopardized if a break in the system                                        i
;                        (resulting in a radioactive release to an unrestricted area)
                        occurred in the interim.                                                                        i
                                                                                                                        '
,                                                                                                                        :
                                                                                                                        ,
j                      Discussion                                                                                      i
,                                                                                                                        .
                                                                                                                        ?
!
                                                                                                                        e
,
-                      In February 1988, the VEGP experienced difficulty in removing                                    [
                        colloidal Niobium-95 following a reactor shutdown for maintenance
                      work.                                                                                              i
;
;                                FAVA Control Systems (FAVA) was hired to help rectify this
                      problem. FAVA was selected because of its experience in filtration
j'
-
                      and domineralization. The situation was corrected by installing                                  !
i                      a  0.35-micron filter system downstream of the existing vendor-
                      supplied pre-filters.                                                                              t
i                      generated as the 0.35-micron filters
                                                            However, a large volume of radwaste was                        I
i                                                                              rapidly exhibited high
:                      differential pressure and were required to be changed frequently.
!
                      The need to change filters frequently also resulted in additional
!
                      radiation exposure to Radwaste Department personnel.
j                    Upon evaluation of the performance of the 0.35 micron filter
                      system, the Radwaste Department felt that the best approach to the
                      problem was a back-flush, pre-coat filter system. However, no
:
j
                      operational data was available for a system of this type in this
                      specific application. FAVA supplied a proprietan Ultra Filtration
3
;
                      System (Model No. SFD/E) for testing purposes in order to evaluate
:                    whether
                      problem.    or not this was a viable and economic solution to the
i                                  The FAVA system was installed before the Unit I refueling
j
                      outage and was operated under Test Procedure T-OPER-8801. The test
,
                      system kept liquid effluent releases well below TS limits. on the
                      basis of an evaluation of test results by the Radwaste, Chemistry,
;
                      and Engineering Departments, a general work order was initiated to
l                    purchase a permanent system.
;
  .
i
                                    LIMITED DISTRIBUTION - Not For Public Release
]                                                                '
,
                                                                    e
<
                    *
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'
                                                                                                                          l
-
                                                                                                                          i
                          --      .      ..          -      .          -    --  . _ _ _ _ _ _
                                                                                                                          !
 
          . . -. --- -                  . . . - . .    - - _ . _ . . - - . - . - . - - - - - - _ _ _ _ - _ _ - _ _ _ _ _
                                                                      _
                                                                                                                                                      !
'
                                                                                                                                                      :
$.
4
                                    LIMITED DISTRIBUTION - Not For Public RalsoD2
                                                DRAFT - PREDECISIONAL INFORMATION
  <
                                                                                                                                                      l
'
1
                        In the early part of 1989, a Quality Assurance (QA) Department                                                              :
                        audit    identified        a      significant                                          audit        finding involving  a
                        programmatic breakdown in the procurement of the FAVA system and                                                            !
    i                    the failure to meet commitments of the Final Safety Analysis Report
  !
                        (FSAR).- Because of that finding, the FAVA system was removed from
                        service.    In late 1989, the licensee sought to reinstall the FAVA                                                          ,
i                      system under a temporary modification because colloidal Cobalt-59
i                      and Cobalt-60 had to be removed. The Plant Review Board (PRB)
,
                        reviewed this temporary modification and several members expressed
]                      strong objections to it based on the previous QA audit finding.
                                                  -
>
                                                                                                                                                      ;
i                      Subsequently, a request for engineering assistance                                                                (REA) was  :
i                      submitted and a 10 CFR ' 50.59 safety evaluation was performed in
i                      late 1980.    This safety evaluation did not properly address the
i
-
                        guidance of Regulatory Guide (RG) 1.143 regarding the use of
                        polyvinyl chloride            (PVC) piping.'                                                      Therefore, another safety
;                      evaluation was p rformed in February 1990 to address this issue---                                                            l
j                      particularly with respect to radiation degradation.
'
2
                      The February 1990 safety evaluation specifically stated that the                                                              1
                                                                                                                                                      l
                      FAVA system did not conform to the criteria of RG 1.143.                                                                This
! '
                      deviation was found to be acceptable for the following reasons:
;
'
                      1)    The design of the FAVA system had been previously evaluated
!                            and found to be adequate in the response to REA VG-9057 dated
l                            November 28, 1989 (log SG-8592).
l                      2)    The location of the FAVA microfiltration system inside a
i
                              shielded, watertight vault provided adequate assurance that
;                            any system failures will be contained and would not create the
l                            potential for offsite releases of, radioactivity.
.
l                      3)    The presence of PVC pipe in the FAVA system, although
l-                          prohibited by RG 1.143, was acceptable because the radiation
i
                            exposure to the plastic was within acceptable limits for up to
i                            6 months based on the following:
;
!
                            a)    The amount of PVC piping used was not extensive and was
j                                  contained on the FAVA filter skid.
1
i
;
                            b)    There were no reported leaks or malfunctions during the
'                                  approximately 6 months that the FAVA system filter was
                                  previously in use,
d
;
                            c)    Since the FAVA system filter skid was located within the
*
                                  demineralizar vault, it would be protected from being
                                  damaged.
                                                                                                                                                      l
)                                  LIMITED DISTRIBUTION - Not For public Release
i
                                                                                        10-
;
I
L
1
                                                                                              .
                                                                                                                                                      ,
a                                                                                                                                                      !
                                                                                                                                                      l
                                                                                                                                                      l
      ~i"          i--                                                  ,,.
 
    __ _    _      _ .        _ _ . _ _ _ _ _ _ _ _ _ _                -._ _ _ _ _
                                                                                          _._ ._ _.. _ _ _.,
      -
1
  !
j    .  *
4
  ,
                            ' LIMITED DISTRIBUTION - Net For Public Raleaso
[,                                          DRAFT - PREDECISIONAL INFORMATION                                    {
                                                                                                                  l
I                    d)    On the basis of the assumed' length of time that the PVC                        .
!                            piping would be used in a radioactive environment and the
:                          activity levels of the effluent at this stage in the
!                            liquid radwaste process, the integrated dose to the PVC                            'I
:                          piping would be well below the radiation damage threshold                            !
!                          for PVC pipe as reported in Electric Power Research                                  '
i
                            Institute (EPRI) Report NP-2129, dated November 1981
!                          (i.e., 6.5 rad over a 6 month period versus the radiation
j:                        damage threshold of 5.0 x los rad) .
i                    e)    The PVC pipe would not be subjected to excessive pressure                            !
i
I
                            conditions since the maximue. available inlet pressure to                            i
!
                            the filter was so to 100 pounds per square inch gauge                                !
                            (psig) which is well below the maximum allowable working
,                        pressure of 120 psig for the PVC pipe.                                                j
                    f)    The system could be operated at design-basis conditions                                !
                          for 182 days before it would exceed the radiation damage
i
                          threshold. However, under conditions currently existing
.
                          at the plant, the expected dose to the PVC piping will
j                          less than 0.1 percent of the design basis.
i            Although the testamony of one of the PRB members indicated that the
,
            temperature effects on the use of PVC in the FAVA System were not
i
            adequately evaluated before the system was installed, the testimony
!            of the corporate system engineer indicated that this was considered
i
            prior to installation, although not specifically documented in the
;            safety evaluation.
1
1
            The VEGP general manager subsequently consulted the NRC resident
!            inspector to seek an NRC position with regard to placing this
1-          system - back in service.                      This was supplemented by information
{
'          documenting reasons why it should not be placed in service. This
            package was forwarded to Region II and the office of Nuclear
            Reactor Regulation (NRR) for review.                        In March 1990, following
            Region II and NRR concurrence via a telephone conference, the
            licensee placed the FAVA system in service with the following NRC
!          stipulations:
I
j          1)      Procedures for operating the FAVA system required an operator
,
j
                    to be in attendance for the entire length of time the systra                    -
'
                  would be in operation.
i
.
            2)    All hoses going to and coming from the FAVA syst en required
!                verification that they met the requirements of RG 1.143.
1
;          3)    The cover over the FAVA system wa- required to be securely
;                fastened when the system was in operation to ensure that if a
'                        LIMITED DISTRIBUTION - Not For Public Release
,
                                                                11
1
)
L
,
                                                                D
h
$
'
.
                  -                                                                            ,    _
                                                                                                                  j
 
      __ _ __ __ . _ _ _ _ _ _ _ - _ _ _ _                                          _ _ _ _ _ _ _._ -_ __ _______ _ ____
    .              4
' -                                                      LIMITED DISTRIBUTION - Not Fcr Public R21eace
                                                                  DRAFT - PREDECISIONAL INFORMATION                                      -
!
i                                                  spraying leak developed, it would be contained in the concrete
  l                                                vault.
i-
                                              4)    The design of the . walls of the alternate radwaste building                          !
  !
                                                    (ARB) was required to be evaluated to determine whether or not
i                                                  a design modification should be made to reduce the potential                          ?
j                                                  of wall leakage in the event that a hose leak developed and
j                                                  sprayed its contents on the walls.
  ,
i                                            In June 1990, in response to item 4 (above), the licensee revised
                                            Part G of the safety evaluation for the FAVA system. Part G of the
  i                                          safety evaluation addressed the effect that operation of the FAVA                            1
!                                            system would have on the probability of occurrence or consequences                            ,
{                                            of accidents described in the FSAR.                                  Although there was no  l
4
                                            comparable accident analysis in the FSAR that addressed the ARB
                                            accidents or the consequences of accidents in the ARB, the FSAR
I                                            accident analyses (Chapters 15.7.2 and 15.7.3) did describe worst-
;                                            case releases of the contents of the recycle holdup tank (HUT) .
l'
                                            The first bounding analysis in Chapter 15.7.2 addressed the release
                                            of the entire gaseous radioactive contents of the HUT to the
i'
                                            environment at ground level and the second bounding analysis                                  {
                                            addressed the release of the entire liquid contents of the HUT-
i                                          through an assumed crack 2n the ARS floor directly into the ground                            !
;.                                          water supply.      In both cases, the 10 CFR Part 100 and 10 CFR Part                          1
'
                                            20 limits were not exceeded.      These criteria were consistent with
                                                                                                                                          '
j                                          criteria provided in NRC Circular 80-18, "10 CFR 50.59 Safety                                  l
                                            Evaluations for Changes to Radioactive Waste Treatment System."                                '
:                                          However, neither of these analyses addressed the potential for wall
:                                          spray down and leakage. through the ARB walls and the subsequent
t                                          release path to the environment.      Therefore, the licensee revised
                                            the safety evaluation in June 1990 to address the consequences of
i
                                            a hose break on the FAVA system which would result in wall spray
l
                                          down and potential leakage to the environment.
,
l                                          The inspection team's review of the revised Part G of the safety
i                                          evaluation identified several erroneous assumptions with respect to
                                          the release path and the dilution volumes that could be used in the
,
                                          analysis of a hose break and resultant wall spray down. However,
;
                                          the inspection team also found that the design of the FAVA system
;                                          (i.e., the use of a system cover) would prevent wall spray down and
;
                                          that the only potential source for wall spray down and subsequent
                                          leakage was from a hose break in another radwaste system in the
:                                          ARB. Therefore, the inspection team concluded that the FAVA system
                                          safety evaluation dated June          1990,                adequately addressed the
.
                                          temporary modification for the installation of the FAVA system;
j                                          however, the inspection team's review identified an unreviewed
4
;                                                      LIMITED DISTRIBUTION - Not For Ptblic Release
,
                                                                                12
i
!
!
!
.
.
                              _a                            w  -                            , - - -          .n.    ..  -. ,        .,
 
                                                                                      .
,
                                    -
                                                                                      l
    . *
                                                                                      l
    .
                        LIMITED DISTRIBUTION - Not For Public RoloaSG                l
                              DRAFT - PRIDECISIONAL INFORMATION
            safety question concerning the release paths and consequences of a        !
            failure of the other radwaste systems in the ARB.
            In' addition, the team noted that in Supplements 3 and 4 of the
          Safety Evaluation Report (SER), the NRC staff reviewed and accepted        ,
,
          the design of the ARB and specifically addressed the consequences
          of a hose break on a radwaste system in the ARB. However, the SER
          supplements addressed the effects of high airborne activities and
,
          puddling and did not address the potential for wall spray down and
          leakage.    The ARB was installed before the plant was licensed;
t
  '        therefore, the NRC approved the design and use of the ARB in              )
          Supplements 3 and 4 of the SER.      Thus, there was no requirement to    !
          perform another evaluation of the potential effects of hose brcaks
          on systems other than the system being installed by the temporary
          modification (i.e., the FAVA system).
                                                                                      1
                                                        Because the design of the
                                                                                      l
          FAVA system effectively prevented a wall spray down, this was not          ;
'        a concern that was required to be addressed by the FAVA system              '
          safety evaluation. Nevertheless, now that it has been identified,
                                                                                      l
l        the consequences of a hose break and wall spray down in the other
4
          ARB radwaste systems must be resolved.        Therefore, this issue will
          be followed as an inspector followup item pending further review
          and evaluation and is identified as:
;'                          19 -14                19 - N
          IFI 50-424/90.x*-07 and 50-4 2 5/ 9 0-xw-02",      'Dotential Unreviewed
        Safety Question Regarding Spray Down of the Alternate Radwaste
          Building."                                                                  .
                                                                                      J
<
;        Conclusion                                                                  l
        Although the FAVA system was originally installed without an
3
        adequate safety evaluation and did not meet the regulatory                  l
        guidance, the inspection team concluded that the subsequent safety          i
        evaluations were acceptable for the system's use. Serefert, th;
1
'        inerrtien tem cen:1 d:d that th; ellgeti;n iter ne*                  M 1y )  l
        r Arte el.i d.                                                              (
:
        As a result of QA Department's significant audit finding in early
        1989 involving a breakdown in procurement and failure to meet FSAR
:        commitments, the system was removed from service. Subsequently,              ;
        the FAVA system was returned to service following two safety                  j
,
        evaluations which adequately addressed the use of PVC piping with            I
        respect to radiation degradation and pipe rupture. Therefore,
        these safety evaluations justified the use of the FAVA system, even
        though the recommendations of RG 1.143 and ASME Code requirements
        were not met. Although the safety evaluations did not specifically
        address high-temperature effects, the testimony indicated that
        these effects had been considered before the system was installed.
i
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                                            13
;
e
i
                                              e
                                            0
 
                                                .-    -.      -  .                          . _ .
.
            .
    .
      -
                                    LIMITED DISTRIBUTION - Not For Public R21ecE3
                                            DRATT - PREDECISIONAL INFORMATION
                      Although the safety evaluation performed in June 1990 at the
  ,                    request of the NRC Region II Office did not adequately evaluate the
!
                      effects of a wall spray down and wall leakage to an unrestricted
                      area, this evaluation was not required because the FAVA system has
                      a protective cover and the use of hoses and effects of hose breaks
                      (i.e.,    airborne activity and puddling) were addressed in SER
  J
                      Supplements 3 and 4.
  I
                      Regardless of whether the safety evaluation was required to address
                      the effects of a break in the hoses (which could result in wall
                      spray down or leakage), the inspection team identified a new
                      concern involving the use of the ARB because the safety evaluation
                      inadequately addressed the potential effects of wall spray down
l                    from any other source in the ARB owing to erroneous assumptions
;                    concerning the release path and the dilution volumes.            This is a
  <
                    potentially unreviewed safety question concerning the use of the
                    alternate radwaste building.
                    2.2    Operability of the Residual Heat Removal Pumo
;
  '
                    An allegation indicated that during Unit i refueling outage IR2
                    with residual heat removal            (RHR)  Train A out of service for
                    maintenance, the Train B RHR pump experienced excessive vibration
                    and a nuclear service cooling water (NSCW) motor cooler outlet
i
i
                    leak.    In addition, TS 3.9.8.1, "RHR and coolant Circulation," was
                    allegedly violated because the operations Department chose not to
,                    declare RHR pump 15 inoperable in an effort to mitigate the impact
                    on the critical work path.
                    Discussion
                    TS 3.9.8.1 requires at least one RHR train to be operable and in
                    operation during Mode 6 (refueling) when the water level above the                ,
                    top of the reactor vessel flange is 23 feet or more.            Otherwise,        '
                            Suspeed all operations involving an increase in the                      l
                            reactor decay heat load or a reduction in boron                          i
,
                          concentration of the reactor coolant system (RCS) and                      j
!
                            Immediately initiate corrective action to return the                      '
I
                            required RHR train to operable and operating status as
                          soon as possible and close all containment penetrations
'
                          providing direct access from the containment atmosphere
                          to the outside atmosphere within 4 hours.
                    The inspection team verified that during Unit I refueling outage
                    IR2 with higher than normal vibration measurements on the RHR pump                <
4
                    1B and a leak on the NSCC outlet of the Rh motor cooler,
                                      Department                  did
'
                    operations                      personnel          not  declare  the  pump      ;
                                  LIMITED DISTRIBUTION - Not For Public Release                      I
                                                            14
                                                                                                      I
,
                                                              e
'__.__._.______.___..________.---
 
      __ _ . _ .        ___            _  _    .. . _ _ . . -            .  _ _ _ ________
                                                                                                              f
    .
        *
!
    ,,
                                  LIMITED DISTRIBUTION - Nat For Public R21ecco
,                                      DRAFT - PREDECISIONAL INFORMATION
i
i                  inoperable.      This determination was made after consulting with the
#
                    on-shift duty engineer from the Engineering Department and was                            !
,                  based on the determination that the pump would fulfill its intended                        '
j
!,
                    safety function in Mode 6.              Specifically, the RHR pump was capable
                    of removing decay heat from the partially defueled reactor core.
j                  The testimony of the individuals involved indicated that this                              .
.                  operability determination was based on the fact that the vibration
;                  readings taken at the inservice test (IST) surveillance points did
                    not reach the IST Alert levels and were therefore acceptable for
:                  continued service. Although the high vibration readings on the top
.
                    end of the RHR pump          were            later determined by              the  vendor
-
                    (Westinghouse) to be excessive, at the time of the operability                            i
:                  evaluation, the licensee accepted these values, regardless of their
f
                  magnitude, because the readings at IST test points were below the
I                  Alert levels. The testimony also indicated that, even with a leak                            l
l                  on the NSCW outlet of the RHR motor cooler, the motor was receiving                          '
j                  full cooling water flow and cooling would not have been immediately
i                  compromised following a complete NSCW discharge pipe break.
l                  Furthermore, the. testimony indicated that the operations Department
j                had : implemented compensatory actions to monitor the vibration
:                  levels and NSCW 1eakage and ensure the continued operability of the
l                pump by stationing an operator at the RHR pump to monitor the
:                vibration levels and notify the control room if the vibration
,
                  levels increased, thus allowing the control room to implement the
                  actions of the limiting condition for operations (140).
:
                  The inspection team also noted that in event of a catastrophic
!
                  failure of the RHR pump, all the required actions of TS 3.9.3.I                              i
                                                                                                                I
                  (i.e., closing all containment penetrations)
'
                                                                                            could have been
$
                  completed within the required 4 hour time period of the 140 because
-
'
                  the Ito for TS 3.9.4, " Containment Building penetrations," was in
                  effect during this time period. This LCO was implemented due to
,
                  the movement of irradiated fuel from the core to the spent fuel
j
4
                  pool.      The 140 required that,
                        The equipment door be closed and held in place by at
                        least four bolts; at least one door in each airlock be
;
                        closed; and each penetration providing direct access from
1,
                        the containment atmosphere to the outside atmosphere
i                        shall be either closed by an isolation valve, blind
;
  .
                        flange, or manual valve, or be capable of being closed by                              '
                        an operable automatic containment ventilation isolation
j                        valve.
4
:
                  As a result of the implementation of TS 3.9.4, the only remaining
                  act' .n for the LCO of 73 3.9.8.1 would have been to close the
}
,                              LIMITED DISTRIBUTION - Not For Public Release
.
  :                                                            15
                                                                .
4
1
 
    .  .-  ..      - - . . - - _ . .              - _-          -- .. -. - -                    .-. -        . . - _ . - - - . . -          -
  i                                                                                                                                              ,
] .'      .
                                                                                                                                                j
j.                                      LINITED DISTRIBUTION - Not For Public R21 ease                                                          j
  ;                                            DRAFT - PREDECISIONAL INFORMATION                                                                '
                  containment purge valve which receives an automatic closure signal                                                            *
'
                  and could have been isolated within the Iro action times.                                                                    !
4                During the course of this review, the inspection team found that
                  the licensee failed to initiate a deficiency card for either the                                                              !
i                NSCW 1eak or the excessive vibration as required by operations                                                                !
4                Procedure 00150-C, " Deficiency Control." This procedure requires                                                              i
                                                                                                                                                '
  i              that a deficiency card be written if the deficiency involves
;                safety-related components which are to be dispositioned "use-as-                                                                i
  i              is/ repair," or other conditions involving safety-related components                                                            ,
                  which require engineering suppolt or other technical assistance to                                                            i
                  determine if the component is deficient.                                  Failure to establish,
,
                  implement, and maintain adequate operating procedures represents a                                                            ,
1              violation of TS 6.7.1.a.                    This item is identified as:
                                            R-G                                  6                                                        I
                                                                                                                                                ;
.'              VIO 50-424/90_xx=Gt,i..a ;; = /;0 m ;i, " Failure                                      To Establish or
  l              Implement Procedures for Required Activities."
h                conclusion                                                                                                                      ,
                                                                                                                                                !
!
                The inspection team c                    luded tht t.5e                11-v. tis, n; n;t frily                        '
i                c ertentistrf L;;.;;.3                    e operations Department had an adequate                                        i
!                engineering basis for accepting the operability of the RHR pump in
j                spite of the pump's deficiencies.                                In addition, the team concluded                                i
j                that declaring the pump inoperable would not have impacted the
!                critical work path: the 140 actions would not have been restrictive
'
                because containment (excluding ventilation) had been isolated as
,
      ,          required by TS 3.9.4.                The LCO actions would not have prev . ,ad the
:              continuation of refueling activities because the actions to close                                                                !
:                all containment penetrations providing direct access from the                                                                    !
                containment atmosphere to the outside atmosphere would only have                                                                  1
                required closing the containment purge valve which has an automatic
                closure signal.
l              In addition, the inspection team identified that the licensee
;              violated the station's administrative procedures by failing to
,
                initiate a deficiency card for either the NSCW outlet leak or the
;              excessive vibration on the RNR motor as required by Operations
'
t
                Procedure 00150-C.
,
              -?'          "!:rrf cert fr ent I:02: tier V:1:: Ourec ill;; ca                                                      -
l              An allegatio                    icated that a unit                    shift                isor (USS)
                concealed the correc                          time for a T                    o prevent a forced
i-              shutdown of the unit and to                      '
                                                                                      CFR 50.72 notification to
:              the NRC.              Furthermore, c                    ent            . ion valves (CIVs) which
'
                were        missed durin                rveillance test sho                      va been declared
!-              inoperabl                    e immediata actions of the TS LCO s                                ave been
1              i                      at the time the missed surveillance was identifie .
1
'
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                                                                        16                                                                        l
                                                                                                                                                    1
i                                                                                                                                                  .
'
                                                                                .
!                                                                                                                                                  I
L                                                                                                                                                  i
                                                                                                                                                    i
                                .                    .      -.                              --.                                            --
 
      - -    .  - . -          . --- --. -..-._                          - . .        -    - -._-              --          .---
4
                *
l-                                                                                                                                    , !
; -
                                                    LIMITED DISTRIBUTION - Not For Public Release                                        '
    l
    .
                                                            DRAFT - PREDECISIONAL INFORMATION
                              ddition, delaying the initiation of the deficiency card (DC) unt 1                                          :
i.
  *
                            t      surveillance had been re-perfonned allowed the licensee o                                            i
                            av (d the immediate actions of the LCO and allowed the un to                                                  i
)                          rema'in in operation and avoid the immediate NRC notificatio .
                            Discus              on
  !                        The inspe tion team reviewed the documentation of                                              a missed
j
                          surveillanc                    on the containment isolation valves                          escribed in
a                        Licensee Eve                    Report (LER) 90-001 for which a non-                      ted violation        ;
                          (50-425/90-01- 1) was issued.                            The LER identified              hat during the
i                          review of mont y Surveillance Procedure 1447                                        -2,  " Containment      >
!
  '
                          Integrity Veriff                  tion-Valves outside Contain nt," the licensee                              :
                          discovered that 3 CIVs had been overlook                                            and had not been
i                          tested.                In additi    ,
                                                                      the valves had not b en tested during the
<
                          previous two month 1 s surveillances.                                      Up    identification, the
j                        operating shift re-performed the                                    com ete surveillance and
;
                          initiated an investigat n which resulte in a deficiency card (DC)
  !
                          for the previously misse surveillance .
i
i
                                                                                  root cause of the violation was
                                                                                                                                          ,
8
                          The LER indicated that t
                          personnel error in reviewing t                        e co      lated surveillance task sheet.                i
                          In addition, the computer softv                                which generated the surveillance
l-                        task sheets (STS) has been a                                  ified so that it is no longer
!
'
                        possible to inadvertently                                t      n incomplete listing of the
                        equipment. Even if an error imil                                  to the one which resulted in
.
#
                        only two valves being shown n the S                                were to recur, it could only
                        result in either all or n e of the e ipment being listed,
i                        The inspection team v rified that                                          S  3.6.1.1,    " Containment
!                        Integrity," 140 actio statement requi d restoring containment
l                        integrity within 1                          ur or commencing                    unit shutdown to hot
-
                        standby within the n t 6 hours. A shutdo                                        required by Technical          .
                        Specifications wou d have required that th                                        NRC be immediately
s
                        notified in accor ance with 10 CFR 50.72.
!
'
                        The inspection aan found that the CIV surveillance requirement of
i                      TS 4. 6.1.1. a                  ad been completed and approved. The surveillance
,                      procedure r                    ired verification every 31 days that al penetrations
i
                        not capabl4 of being closed by operable containee t automatic
i                      isolation / valves and required to be closed durin accident
                        conditi            ns be closed by valves, blind flanges, or d etivated
)
'
                        autom          ic valves secured in their normal positions. Du ing the
                        next      shift,              the oncoming shift                  supervisor noted th                  the
                        su    elllance procedure was only partially performed and that 9 of
'
                        t      CIVs on the surveillance procedure had been marked as                                              ot
                          pplicable" and had not been performed.
;
'
a
.          .
;
                                                  LIMITED DISTRIBUTION - Not For Public Release
4
o
                                                                                  17
5
          _
                                                                                      .
t
                                                                                                                                      O
                                                  -
                                                        -          --,              -        .        ..
 
                                                                                  . - + - - - ~ - " ' '
  -
l.
i
                      LIMITED DISTRIBUTION - Not For Public Release
                              DRAFT - PREDECISIONAL INFORMATION
!'
          TS\.0.2.a
          witft4n  therequires
                          specifiedthattimeeach
                                              intervalsurveillance requirement be perforud
          exten)                                            with a maximum allowa ee
                  ion not to exceed 25 percent of the surveillance inte
          In aditition,      Ts 4.0.3 requires that                                                al.
                                                                failure to perf
          survell
        constitut
                    nee requirement within the specified time interva shalla
        LCo.    As    a failure to meet the operability requirement for an
                      uch    the failure to perform Surveillance R irement
        4.6.1.3.a fk a,ll the CIVs within the surveillance pari (i.e.
        days plus the 25-percent extension) would have co tituted ,an                                  31
        inoperable con' ition of the CIVs.
        The oncoming USS
        determine if the stified        that he lacked sufficie information to
                                omplete surveillance had n            been performed
        within the survalliance frequency because he w
        the
              circumstances under which the surveillancenot
        performed.
                                                                        familiar with
                                                                      procedure    was
                        Furthermorg, he lacked sufficient information in the
        control
        had  beenroom    to deterni
                  performed    withine if the complete. surveillance procedure
        his experience, the CIV su he        surveillance ' period. On the basis of
                                          eillance was mormally performed in its
        entirety; therefore, the potential existed that another partial
        surveillance
      CIVs. Although    procedure had verified the position of the missed
      the control room,previously performed surveillances were filed in
      neither controlled these      records' era
                              nor complete.        '  for information only and were
                                                '
      The USS indicated that the previou stwo monthly surveillances on
      the CIVs obtained from this ' file sqre performed incompletely;
      however, he did not know whether surveillances on the missed CIVs
      had been performed completely under \some other surveillance
      procedure.
                      This was confirmed when tNe team interviewed the
      surveillance coordinator!          Who indicated that approximately once a
      missed surveillances were performed under different tasks. mo
      Upon identificatiop/                                      \
                                of the potential missed surVtillances the USS
    had actually b en missedtoand,
      initiated  an  inveftigation        determine whether the surve,illances
                                                  concurrently,    r -performed the
    surveillance
    the  discove w      hin three hours. The inspection tea verified that
    time at whi        time  on the deficiency card correctly flected the
    had been p        it was  verified that the previous two s elllances
                    formed incompletely.
    Cone    sion
                                                                                                          ,
    On the basis of the testimony of the USS, the inspection te
        neluded that the allegation was not fully substantiated becaus
                  LIMITED DISTRIBUTION - Not For Public Release
                                            18
                                                .
 
                                                                                                                      --_.        .          -    .      ..
  4
~
                                                                                                                                                                                '
    ,                              .
    -
                                                                                                        LIMITED DISTRIBUTION - Nst For Public Release
  ,                                                                                                          DRAFT - PREDECISIONAL INFORMATION
                                                                                                USS did not conceal the true discovery time of the sis                      CIV
                                                                                            surve      ces to avoid a unit shutdown. The USS indi                    that he
  '
                                                                                            was not pre      ed to keep the plant in operation                  o prevent NRC
                                                                                            notification.          stated that he had                  er been given any
                                                                                            indication or instruc            to do " wha          r it takes" to kecp the
;
                                                                                          unit on line or to avoid N                t      ation of unusual events. The
                                                                                          USS did not know and co                    no      onfirm if the previous CIV
                                                                                          surveillances had been            equately per            ed and believed that the
                                                                                        surveillance co              re-performed within                  allowable outage
                                                                                        time; ther          , his actions to initiate an invest                  on into the
4
"
                                                                                        adequ        of the previous surveillance and to concur                          re-
                                                                                                ora the CIV surveillance procedure were appropriate.
                                                                                        : :      ":f: chance 9fth Inemable source -Jtanae- Monitor Mucien
f                                                                                                Instrument
1
1                                                                                    An al gation indicated that the operations staff allege
'
                                                                                      knowing          violated Technical Specifications (TS) when the uni as
                                                                                      taken fro          Mode 5 (cold shutdown) to Mode 6 (refueling)                    th a
i
                                                                                      source rang monitor (SRM) nuclear instrument inoperable                          d that
                                                                                    the prohibite operational mode change was made in orde                          o reduce
                                                                                    the critical pat outage time.
!                                                                                    Discussion
i
'
                                                                                  The inspection team rev ved the documentati                          of the mode change
'                                                                                  described in Licensee Eva Report (LER) 90 04 for which non-cited
                                                                                  Violation 50-424/90-10-03                  s issued.          e LER indicated that TS
                                                                                  3.0.4 was violated on March                      1990,      en Unit 1 entered Mode 6
*
                                                                                  from Mode 5 with an 140 for Sou                    e Ra .ge Channel IN31 in effect to
                                                                                  allow performance of an 18-mont                          'hannel calibration.      The LER
                                                                                  indicated that the root cause to                      t    avant was personnel error by      I
                                                                                  the shift superintendent.
                                                                                The inspection team confir'med that TS 310.4 required that entry
i                                                                                into an operational mode not be made unlesssthe conditions for the                              ;
                                                                                                                                                                                '
.                                                                                LCO are met without aeliance on the provisions of the action
                                                                                requirements.              With.one source range monitor inoperable, TS 3.9.2,
                                                                                " Instrumentation,' could not be satisfied in\ Mode 6 without
                                                                                reliance on the' action statement.
'
                                                                                                        /
                                                                                Personnel w[re interviewed to (1) confirm the effect on the outage
                                                                              scheduled /irectly attributed to this TS violation, (2)                              etermine
                                                                              whether'it was known at the time of the mode change that                                mode-
i                                                                            restraining LCO was in effect, and (3) determine the exte t of
,
                                                                                            phasis on schedule.
:
                                                                                                      LIMITED DISTRIBUTION - Not For Public Release
                                                                                                                                  19
.
                                                                                                                                      G
      _. - _ _ _ _ _ _ . _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ ,
 
  _ _ . - _ . _ . ._                      _ . _ _ _ . . _              ._._._._ _ ._ _ _._ _ _ _ _ _ _ _. _ _
!                                                                                                                                                      !
i.            .
                                                                                                                                                      !
                                                    LIMITED DISTRIBUTION - Nst Fcr public Ralocco
;              .                                                DRAFT - PREDECISIONAL INFORMATION                                                  / !
                                                                                                                                                      .
I
                        The testimony and a review of the outage schedule confirmed tha                                                              (
;
                                  ere was a reduction in critical path outage time which w                                                            !
:                      d                                                                                                                        the  l
!                      SRM ectly      o anattributed
                                                  operable status.  to proceeding to Mode 6 before restoring /
i                                                                                                                                                      l
                                                                                                                                            .          i
l                      The te isony also indicated that the shift superintendent (SS) and
{                      .the uni                shift supervisor (USS) did not recognize that 'a mode-
j                      restrain                          LCO was in effect at the time of the mode change. Both
!
                        the SS and                        SS were aware that there was an active 140 on the SRM,
                                                                                                                                                      ,
                        but neither                        f them had connected the LCO to the mode., restriction.
i
i
                      contributing                          ctors to the error were that both th                                  8 and USS had
                      directed their attention to a problem with the                                                              esting of the      :
)                      engineered safet features actuation system (ES                                                            ) sequencer and      i
i                      that the-work whi                            had been emphasized to be                                  1 ding up the mode      !
<
                      change was the d ontamination of the                                                              redctor head.        Upon    i
j                      notification that th                            Health Physics Department had cleared the                                      l
;
;
                      reactor head for work, the SS granted permission to enter Mode 6.                                                              i
                                                                                                                                                      ,
i
i
                      The testimony also indic
                      unreasonable emphasis on t
                                                                                    ed that there 'was no indication of an                            ;
                                                                                            critical path schedule.                  Both the SS      ;
-
                      and USS indicated that they had never been given any indication or                                                              '
!
'
                      instruction to do "whatever i                                                  takes" to stay on schedule.            They
I
                      also indicated that they did                                                    t , feel undue pressure to stay on
                      schedule and, particularly, not                                                , f it meant compromising safety.
                                                                                                                                                      ,
                                                                                                                                                      ,
!                                                                                                  /                                                  !
                      The SS admitted that he was initia ly commended for the schedule                                                                '
j                      benefits; however, the violation of he Technical Specifications
'
                      was not recognized at the time.                                                          Thg SS indicated that he had          .
:                      initially received some                                          sitive fee ack during the morning
!                    management briefing for                                    a shift's acco lishments and later in
!                    the briefing the TS vio ation was recognize and discussed. In the
l                    SS's opinion the re                              nition of the TS                                  olation negated all        ,
;                    positive feedback.
a
]                    The inspection t an identified an additional c cern during the
                      inspection conc ning the format and use of the
'
                                                                                                                                status sheets.
                      On the basis                            interviews with the SS and USS a the review of
;                    the format o the 140 status sheets, the inspection as concluded
i                    that both                        a format and normal use of this form co ributed to
                      this TS v lation.
i
j
                      The LC status sheet, is a two-sided form; the section for quired
                      actio a begins on the front and continues on the back, who the
;                    "re rks" section is located. During the testimony, both t
i                    an USS indicated that their usual practice, notwithstanding a SS
;
                                                                                                                                                e
                          anges,          was              to  review  only
                      restorative actions were noted on the back. In this case, the mode
                                                                                              the            front of this form  because    onk
;
1
                                          LIMITED DISTRIBUTION - Not For Public Release
                                                                                                    20
4
4
:.                                                                                                      -
:
                                                              -
l
4
      ,                . , . . , - -        . - , _ - -
 
        8
  .
    ''                        LIMITED DISTRIBUTION - Not For Public ReleaS3
                                      DRAF"r - PREDECISIONAL INFORMATION
                                                                                              !
                  seestraint
                        ion.  was noted on the back of the form in the " remarks"            ,
                                                                                              l
                  LER 90    4 did not identify the format and use of the LCO st us
                  sheet, as      cause of the violation therefore, corrective            ions
                                                                                              ,
                  have not ye      een i:aken in this regard. The failure to dentify          ,
                  and implement dequate corrective actions to preclude repetition is
                  a violation of l'O.CFR 50, Appendix B,
                  Actions," and as s(uch will be followed as: Criterion XVI/ " Corrective
                                                                                              :
                  VIO 50-424/90-xx-03, "F
                                                                        ,
                                                                                              s
                                                  ure To Determine and'  implement Adequate    !
                  Corrective Actions."                              '
                                                                                              !
                  Conclusion                        N      j
                                                                                              !
                                                                                              '
                                                                                              ,
                onthebasisofthetranscribed,Jnkerviewsandfromitsreviewof
                the outage schedule,                                                          )
                                            the i    pectionsteam concluded that the
                allegation was not fully s stantiated. N.The testimony indicated              ;
                                                                                                '
                that the mode change w            a critical pathsites.      However, the
                testimony of the shift
                                              perintendent and the unit shift supervisor
                involved indicated that at the time of the mode' change they were
                not aware that an'Ir0 was in effect on the SRM a                that a mode
                change was pro        ited.
                The ins
                the          ion team also concluded that the corrective act
                            failed to identify that the format and use of thns          for
                                                                                        140
                sta      sheets, was one of the causes of the event. Therefore,            e
                f
                      ure to implement appropriate corrective actions was found to
            ,
                  violation of 10 CFR 50, Appendix. 8, Criterion XVI.
          2.b pr Backdatino of sianatures
                An allegation indicated that a temporary change to Abnormal
                Operating Procedure (AOP) 18028-C, "Ioss of Instrument Air," was
              not approved within the 14-day requirement of TS 6.7.3.c; and that
              the unit superintendent intentionally incorrectly signed and dated
              the
'
,
                      temporary change to indicate that the TS requirement was
              satisfied.
j-            Discussion
              TS 6.7.3.c requires that temporary changes to AOPs which do not
4
              involve changes to the intent of the original procedure be
              documented
              within  14 days and
                                of reviewed  in accordance with TS 6.7.2 and approved
                                    implementation.      TS 6.7.2 requires that changes
              to AOPs be reviewed as stated in administrative procedures and
            approved
            Administrative by theProcedure
                                  Plant Review Board (PRB) and gener11 manager.
                                                00100-C, "Cuality Assurance      Records
j                          LIMITED DISTRIBUTION - Not For Public Release
                                                      21
4
1
                                                        .
i-                                                                                              i
                                                                                              I
 
    _ _ _ _ .  _ _ _ _          _ _ _ _      _ _ _ . . _ . _ . . _ . _ _ _ . _ _ . _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ .
    w        e
',
                                          LIMITED DISTRIBUTION - Not For Public R31saco                                                                                    i
                                                        DRAFT - PREDECISIONAL INFORMATION
j                        Administration," Paragraphs 4.1.1.4 and                                                                                4 .1.1. 8, require ~ that
                                                                                                                                                                          '
i                        corrections to Quality Assurance records exhibit necessary and
;                        appropriate signatures, initials, and dates.
                                                                                                                                                                          !
i                        operations Procedure 18028-C, Revision 7, provided operator actions                                                                              :
  .
                          in the event of a loss of the instrument air system. A temporary                                                                                  '
j                        change to the procedure was initiated on May 29, 1990, to delete
i                        the references to the header isolation at 70 psig and the
i                        associated actions. This change was processed in accordance with
  :                      Administrative Procedure 00052-C,                                                                                  " Temporary    Changes    to  :
i
                        Procedures," which allowed the temporary implementation of minor                                                                                    i
  j
  '
                        changes to procedures as long as the change was approved by the PRB                                                                              j
                        and signed by,the general manager within 14 days of the temporary
                        change. Therefore, Temporary Change Procedure (TCP) 1802-C-7-90-1
                        was required to be approved by the PRB and signed by the general
                                                                                                                                                                          ,
)
                        manager by June 12, 1990.                                                                                                                        '
                                                                                                                                                                            l
'!                      The PRB tabled the TCP on June 8,                                                                          1990, (PRB meeting 90-81) and            i
j                        assigned action to the Operation's Department to void the TCP or
                        revise the TCP to incorporate the PRB comments.                                                                                  Revision 8 to
]                      Operations Procedure 18028-C was developed to modify valve numbers
;                      and descriptions reflected in Temporary Modificatiors 1-90-006 and
i                      2-90-002.          This revision superseded the changes of the TCP. On
i                      June 12, 1990, the PRB approved Revision 8 (PRB meeting 90-82) and
!
                        the TCP was removed from the control room copies of the procedure.
]                      On June 15, 1990, the unit superintendent lined out the operations
.
                        manager's previous approval of the TCP and marked the TCP form as
!                      disapproved by the operations Department. The date entered on the
!                      form was June 12, 1990.
I
j                      On June 22, 1990, the PRB secretary initiated Deficiency Card (DC)
;
                        1-90-282 which indicated that the unit superintendent incorrectly
i
                        dated the TCP with the date of June 12, 1990, rather than actual
;                      date of June 15,1990, and DC 1-90-283 which indicated that the TCP
j'                    was not processed within the required 14 days (i.e., by June 12,
,
                        1990). The resolution of these DCs, the associated PR8 meeting
i
                      minutes, and discussions with the operations manager and Nuclear                                                                                      I
                      Safety and Compliance Department staff indicated that described                                                                                      l
                      deficiencies were acknowledged and confirmed by the Operations
!                      Department on July 3,1990, and attributed to personnel error. The
I                    TCP form was dated with the date on which the Operations Department
l                    decided to void the TCP and not the date on which the original was
j                    actually signed.                                                                                                                                      l
                    As part of the corrective actions for DC 1-90-282, a TCP record
,
                    correction notice was initiated to correctly indicate the date on                                                                                      '
!                    which the TCP fo11 was pro..ssed;                                                                                    however,    tus TCP record
l,
                    correction notice could not be produced--one was subsequently
'
                                        LIMITED DISTRIBUTION - Not For Public Release
;                                                                                                              22
!
l
e
4                                                                                                                      *
;
 
_
    _ _ . . _ _ _ _ _ _ _ _ . _ _ _ _ . _ . _ _ _ _ _ . _ _ . _ _ _ _ _ . _ ~ _ _ _ . _                                                            _ _ _ _
j.              *
                                                                                                                                                              l
:.                                                                                    LIMITED DISTRIBUTION - Nst For Public Ralecao                          I
:                                                                                              DRAFT - PREDECISIONAL INFORMATION                              3
  !
4                                            written on August 14, 1990.                                    In addition, the operations manager
;-                                          counselled the unit superintendent and assigned him to investigate                                              !
  ;                                          both DCs because he was the most knowledgeable of the deficiencies                                              ;
;                                            and the assignment served to reinforce the reprimand.                                                            '
                                                                                                                                                      The
4
                                              subsequent PRB meeting of June 28, 1990, (PRB meeting 90-90)
;                                            determined that the 14-day TS violation addressed in DC 1-90-283
  .                                          was reportable to the VEGP vice president, but not to the NRC.
1                                            However, the inspection team found that the report to the VEGP vice
i                                          president was not made.- On August 9, 1990, the PR8 (PRB meeting
}.                                          90-104) confirmed that the report was required.                                      As of August 17,            !
i-                                          1990, ~ the licensee had not issued the required . cport to the VEGP
j                                          vice president; however, the licensee intended to issue the report.                                                >
  ,
                                            With respect to the rationale for the unit superintendent's                                                        ;
;
                                            actions, the inspection team learned (during discussions with the                                                  '
}.                                        Technical Support Manager) that the PRB secretary told the unit
i                                          superintendent on June 15, 1990, that the TCP needed to be voided
                                          and 4 DC written for violating the 14-day requirement of TS 6.7.3.
l                                          As discussed in Section 2.11 of this inspection report, Operations
i                                          Department personnel are held personally accountable for violations
'-
                                          and LERs (i.e.,                                    there is a direct impact on their bonus pay);                  ;
                                          therefore, a reportable occurrence based on this event could have                                                  !
i
                                          adversely impacted the unit superintendent's salary.
l
l                                        The testimony of the unit superintendent indicated that he dated
:                                        the TCP with the date (June 12, 1990) on which the PR8 disapproved
I                                        it and not the date on which it was actually signed (June ' 15,
i                                        1990). Additionally, the unit superintendent had no recollection
l                                        of any discussions on June 15, 1990, regarding violation of the 14-
l                                        day TS requirement. He indicated that he never considered the 14-
                                        day requirement despite his previous knowledge and training
i
'
                                        concerning this requirement and the June 12, 1990, expiration date
                                        indicated on the TCP form.
i
!
                                        The testimony of the PRB secretary                                            indicted that during a
!
'                                      discussion with the unit superintendent on June 15, 1990, she                                                          ;
                                        identified the need to void the TCP, as well as the need to write                                                    '
!.                                      a DC for violating the 14-day TS requirement.                                            Therefore, the
;                                        inspection team was concerned about whether the TCP was voided
j'                                      before or after the PRB secretary identified the need to void the
!
'
                                      TCP and initiate a DC. In order to resolve this discrepancy, the
                                        inspection team discussed the discrepancy with the PRB secretary on
,.                                    August 16,                                        1990.  In addition to earlier testimony, the PR8
                                      secretary indicated that during her discussions concerning the TCP
'
'
'
                                      with                    the                unit. superintendent        on June    15,  1990,  the      unit
                                      superintendent had indicated that the TCP had already been voided
j                                      aar13 : in the day.
,
                                                                              LIMITED DISTRIBUTION - Not Tor Public Release
j                                                                                                            23
L
!
i-
                                                                                                              e
                                                                                                                                                              i
!
                                                                                                                                        . . _ _  ._        ~
 
      . - - - _ - - - . -                  .. . - -- - .          .
                                                                    -  . - -  _ . - . - - -                  . ~ .              .. - -                  .
4
!,                              .
;.                                                        LIMITED DISTRIBUTICN - Nst For Public Rslossa
                                                                  DRAFT - PREDECISIONAL INFORMATION
;                                      conclusion
i
l                                      On the basis of the testimony, the inspection team concluded that
;                                      backdating to avoid a violation of the 14-day TS requirement was
I                                      not '0117 ="h-"-ti tted                  T=          idditi^=, the r^ cer- th t ibis
i                                      practice m- a plant-wide problem,==-                                et *"11 y =nh=* =-t itt ed .
i                                      However, the inspection team did confirm that TCP 1802-C-7-90-1 had
!                                      been dated incorrectly; this was a violation of Administrative
i                                      Procedure 00100-C, " Quality Assurance Records Administration,"
!                                      Paragraphs 4.1.1.4 and 4.1.1.8 and will be followed as:
!                                                                19-l's                        tq -G
'                                      VIO 50-424/90-xx-@2' and 50-425/90-mm-er, " Failure to Establish or
                                      Implement Procedures for Required Activities."                                                                      \ 1
l
l
<
                                  g y Reportability          of Previous Enaineered Safety Features Actuation
                                                System Load Seauencer outaaes                                                                                !
                                      An allegation indicated that the operations Department incorrectly                                                      l
                                      used a 72-hour shutdown requirement when one of the two ESFAS load
:                                      sequencers was previously inoperable.                        It was also indicated that
l                                    VEGP had taken no action to ensure that the past occurrences were                                                      ,
l                                      identified and reported to the NRC as required by 10 CFR 50.73,
j                                    despite newly acquired information that deenergizing an ESFAS                                                          i
.
                                      sequencer required entry into the 1 hour limiting condition for
l                                    operation (Iro) action requirements of TS 3.0.3.                              In addition, the
;                                    possibility existed that the 140 for TS 3.0.3 (i.e. , 7 hours to hot
.                                    standby) were exceeded when the sequencers were previously
i                                    deenergized for maintenance and testing. This concern was based on
                                      (1) the lack of a specific TS for the sequencers, (2) the                                                              '
;                                    operations Department historically linking the sequencer outages to
!                                    the emergency diesel generator (EDG) 140 of TS 3.8.1.1.b (78 hours
,                                    to hot standby), (3) a limited review of past maintenance work
i                                    orders (MW0s) indicated possible sequencer deenergiration; and
'
                                      (4) comments by the engineering staff that the sequencers had been
;
                                      previously deenergized.
                                      Discussion
l                                    There are two ESFAS sequencers for each unit--one for each 4.16-
e                                    kilovolt (kV) emergency bus.              Each sequencer is activated by one of
!                                    two conditions, undervoltage (UV) on the associated emergency bus
!                                    or a respective train's safety injection (SI) signal. Upon receipt
i                                    of either or both of the initiating signals, each sequencer will
j                                    perform all or part of the following functions:
'                                            '
                                                          Start the associated EDG.
I
                                              *                                                                                                              i
  j                                                      Stop any test sequence in progress.
                                                          LIMITED DISTRIBUTION - Not For Public Release
    -
l'                                                                                      24
.
1
                                                                                          .
                                                                                                                    =
  4
  i
                          - - - -                                        -
                                                                                                      , . .          _ _ _ _ _ -        --__---_--__-___
 
      _ .  _ . _ _ _ _ _ _ . _ _ _ _ _ _ . _ ___ _ _ _ ._                                              _ . . _ _ _ _ _ . . . _ _ _    _ _.
                                                                                                                                            t
'.        e
                                                                                                                                            J
!                                                                                                                                            \
'                                                            LIMITED DISTRIBUTION - Nst For Public Roleano                                i
                                                                                                                                            '
                                                                    DRAFT - PREDECISIONAL INFORMATIDN
;
                                                                                                                                            \
l
                                              *
                                                            Strip the associated emergency bus of all loads (UV                            j
i                                                            only).
                                              *
                                                            close the associated EDG breaker (UV only).
                                              *
[                                                            Energize  the  associated  train's  engineered                  safety
;
                                                            features (EST) loads as determined by the initiating
j                                                            signal.
l                      Each ESFAS sequencer contains three levels of UV detection and
;
j
                        system response, as well as the power supply for this UV circuitry.
                        Four potential transformers monitor the emergency bus voltage for                                                  !
}                      these three levels of degraded bus voltage (Invel 1, 5 70 percent:                                                  l
;                      Level 2, 5 86 percent; and 14 vel 3, 5 88.5 percent) and furnish an                                                  ;
;                      analog signal to three sets of four bistables located in one of the
4-
.
                        five sequencer cabinets.
!
                      Level _1 is the " loss of voltage" and Level 2 is the " degraded
!
i
                      voltage" which is referred to in TS Table 3.3-2, Items 6.d, 8.a.
                      and 8.b. As these TS items (applicable in Modes 1 through 4) do
i
                      not address the loss of all four channels in Level 1 or in Level 2
i
                      (as would be the case when the sequencer is deenergized), TS 3.0.3
                      would apply if such a loss were to occur.                                  It should be noted,
i
                      however, that if the sequencer were deenergized, it could not
                      respond to a safety injection signal either.                                  Therefore, there
                    would be only one automatic safety injection actuation channel
!                      (i.e., associated with the unit's unaffected sequencer) and Item
i                    1.b of TS Table 3.3-2 (6 hours to hot standby) would be the most
l-                  limiting 140.                                                                                                          1
:
';                  Discussions with the operations manager, the assistant general                                                        i
,
                    manager-plant support, and system engineers for the ESFAS and                                                          !
i                    sequencers confirmed that the Operations Department historically                                                        '
2
                    linked the sequencer outages to the emergency diesel generator
                    (EDG) 140 of TS 3.8.1.1.b (78 hours to hot standby) . Although the                                                    )
                                                                                                                                            !
;
                    applicability
                    had
                                                              of TS Table 3.3-2 and TS 3.0.3 to sequencer outages                          l
l                                    been recently identified, past sequencer outages were not
:                  reviewed. Therefore, with the assistance of the licensee, the                                                            ;
i
                    inspection team reviewed the completed MWOs which were performed on                                                      '
4
                    the sequencers on Units 1                                    and  2,  as well  as the          related
i
1
                    Instrumentation and control (I&C) , Engineering, and Operations
                    Department surveillance tests.
  -
                                                                                                                                            ,
)
i
,
                  The review of completed MWOs did identify several instances where
                  the work performed would most likely require the sequencers to be
,
                  deenergizedt however, the associated unit was found to have not
.
                  been in Modes 1, 2, 3, or 4 at the time the work was performed.
    .
                  Somewhat = related to this concern, the review did identify two
4
;
  -
                                                          LIMITED DISTRIBUTION - Not For Public Release                                    ,
j                                                                                25
!
  !
                                                                                  .
  4
.
                                                                      -
 
        _ -_  _ _      _.          _ _          __    _ _ _.__ _ _ _ _ __ _ __ _ _ __ ._                                  _
  , .        =
                                                                                                                                ;
                                                                                                                                1
  i
      .
                                  LIMITED DISTRIBUTION - Nat For Public R21ecco
  ,
                                            DRAFT - PRIDECISIONAL INFORMATION
  .
                      occurrences (March 4 and June 17, 1987) where the Unit 1 Train B
  l                    sequencer was inoperable during the change of sequencer controller
  4
                      card A (SI4T A4-3) . Specifically, when the controller card was
  j                    removed, both the automatic SI function and UV function for the
  ;
                      sequencer were rendered inoperable. Because the unit was in Mode
i                    3 (hot standby) during these two occurrences, the sequencers and
                      the ESFAS were required to be operable per TS 3.3.2. However, the
i                    associated 140 status sheets (1-87-354, dated March 4, 1987 and 1-
  I
                      87-566, dated June 17, 1987) only recognized TS I40 3.8.1.1.b as
                      being applicable to the outage.                                        Despite the fact that 140s
,
                      associated with TS Table 3.3-2 (Item 1.b) and TS 3.0.3 were not
-
                      recognized, these TS were not violated since the system was
j                  . restored within 30 minutes and 10 minutes, respectively, f1F
i                  ' fditie , 2- ran unit rerrin:d in 5:t Ot:nry,                                      pert:tility "adar
                                                                                                                        _
                                                                                                                                4
j                    *^ 07  00.72 w 00.73        :: n;t r:';;ir:d [i.:., there t' :                                pr:r      !
.
                      r=A n<-+ 6 ihil: 1. 2 TS LOO (10 OFP 50.?2) ner we                                  G. piani.-aken        I
j                    te hat utandhy er : :::Olt ;f e TO LOO (10 m 50. H ) F.                                              1
,
i
                    similar to the MWO review, the inspection team's review of related
;
                      I&C, Engineering, and Operations Department's surveillance tests
l                    did not find any examples of the sequencers or the ESFAS being
l                    deenergized in Modes 1 through 4.                          Completed 18-month ESFAS channel
i                    calibrations, EDG tests, and ESTAS tests were verified as having
i                    been done in Modes 5 and 6.                  Completed quarterly testing of the
i                    ESFAS Auto SI K610 slave relay, which removed the automatic SI
                    signal to the sequencer, were verified to be performed within time
i                    limits allowed by TS 3.3.2.          All other sequencer testing that used
l                    installed test circuitry is automatically bypassed on an SI or UV
:                    signal.
4
i
                    In addition to the inspection team's                                          review of MWos and            ,
l                  surveillance test procedures,                          the system engineers for the                        l
i
                    sequencers and ESFAS [as well as the nuclear steam supply system                                            l
;                    (NSSS) supervisor) were asked if they knew of any time in which the                                        l
4-                  sequencers were deenergized in Modes 1 through 4. None of these                                              '
)
                    engineers remembered any such occurrences.
'
                    A    review    of    applicable    operator                            treining  material    (System
                                                                                                                                1
                                                                                                                                  l
.
'                  Description 8b for Engineered Safety Features System Sequencers)
                    revealed that there was no reference to ESFAS TS 3.3.2, just those
                    for the diesel and other power sources and distributions (i.e., TS
i                  3.8.1.1,    TS  3.8.3.2,    TS    3.8.2.1,                    TS        3.8.3.1,  and TS 3.8.3.2.).
;
                    This finding, along with the March 4 and June 17, 1987, occurrences
l                  discussed      above,    indicates            that                    the  operations  Department
                    historically has not linked sequencer outages to the 140s of TS
                    3.3.2 or TS 3.0.3.        Nevertheless, discussions with the operations
,
                  ~ manager and the licenced operators on shift indicated that although
                    no    written    guidance    or    TS          interpretation                    existed  for  the
,
,
                                LIMITED DISTRIBUTION - Not For Public Release
,                                                                  26
,
!                                                                  -
,
    '
                                                                                                                              -
 
      . _ . . .  -
                        _ _        _ _ _ .        . _ _ _        __      . - _ _ _ _            __    ___ _      _ _ _ _ _ _ _ . _ _ _ - _
                                                                                                                                                .
  :                                                                                                                                            !
          >
..
  <                                                                                                                                            .
;
    ,
                                      LIMITED DISTRIBUTION - Not For Public Rslease                                                            l
                                                    DRAFT - PREDECISIONAL INFORMATION                                                          l
                                                                                                                                              ;
;                    sequencers,          the          operations      Department          staff  would      currently                    !
                      consider all applicable TS requirements, including TS 3.3.2 and
j                      3.0.3.
  !                  Conclusion
  ;                  The 140 actions of TS Table 3.3-2, "ESFAS Instrumentation," are                                                          ;
                                                                                                                                                '
]                    applicable for determining the operability of ESFAS components;
;
  '
                      however,-if a load sequencer is not operable, the more restrictive                                                      i
                      requirement of TS Table 3.3-2, TS 3.0.3, or the affected system Iro
i                    should be considered. Although the EDG LCO of TS 3.8.1.1.b had                                                          ;
:'
                      been used for sequencer outages in t.he past, the allegation's                                                          ;
                      concern of possibly exceeding the 140 for TS 3.0.3 when the                                                            :
  .
                      sequencers were previously deenergized                                    yM *    not 5: ';11y                        ,
}                    c'2:t: .tiatad. loa!nR*1co.
}                    Because there is no specific TS for the sequencers and considering                                                      ,
j                    (1)  their unique interaction with numerous other systems and                                                            ;
j                    equipment, and (2) the varying degrees in which related failures,                                                        !
i                    maintenance work, and surveillances can affect the sequencers'                                                            :
j                    associated functions, the inspection team concluded that additie.31                                                      !
                    guidance for the operators is warranted.                                  Therefore, this issue                        l'
l
,
                    will be followed as an inspector followup item pending further
:
                    review and evaluation and is identified as                                                                                -
I
                                            N-If                                    39- 6
;                    IFI 50-424/90-M and 50-425/90-xm-94, "Iack of Operator Guidance                                                        I
1
                    concerning the Leo Actions Applicable During ESFAS Sequencer                                                                '
                    outages."
1
                    :.-    2:11211!ty -'                  h-==~      v nine.1 r:eneratera
{
i                  An allega            n indicated that VEGP counted the number of starts
e                  failures o                  e EDGs            incorrectly and misrepresente                                      is
l                  information know                        in (1) a verbal presentation to                            C, (2)
;                  a formal response to                          Region II confirmation o                  ction letter
l                    (CAL), and (3) LER 90-00 ,                      evision 0, issued              owing the March
j-                  20, 1990, event involving fa                          es of the            f1A. In addition, it
j                  was alleged that VEGP attempte                                          use the EDG reliability
;                  issue with Revision 1, and delayed                                .    -006, Revision 1, in order
j                  to avoid drawing attention to                              ese inco      et representations.
1-
i
                    Discussion
]
                    The      spection team reviewed the following:
i
i
                                  LIMITED DISTRIBUTION - Not For Public Release
;                                                                          27
,
e
                                                                              G
          w--,  .                          --w vge                          ~          _              -
 
        _ _ - . . . . - - - . - - . - . - - . .                              .    .  . . . - . -          ...        -        ~      . - . . . - . - . . . . - -
  1
  l.                  .
  i  .                                                            LIMITED DISTRIEUTION - Nat For Public R31eC03
                                                                        DRAFT - PREDECISIONAL INFORMATION
                                                                                                                                                                  ,
!,                                                1)      VEGP presentation in the Region II office ~ on April 9,                                      1990
  ;                                                        concerning the site area emergency event of March 20, 19 .
                                                            his presentation is identified as Enclosure 2 to the Re on
  i                                                          meeting summary letter of May 14, 1990.                                                /
  1
4
                                                  ~2)      VEG 1etter dated April 9, 1990, in response to the Region II
  i                                                      cont      ation of action letter (CAL) dated March 23,'1990.                                            }
}                                                                                                                                                                  !
  j                                                3)    LER 90-006, issued April 19, 1990, to report the site area
                                                          emergen      event of March 20, 1990.                                                                  >
i                                                These documentsMnd the following procedures describe the EDG
:                                                  operability.statu          and the licensee's program for recording EDG
  !                                                start      information      and the EDG surveillance test frequency                                            i
4                                                requirements:
;
                                                                                \
                                                          *
                                                                  Procedure 550 8-C, " Diesel Start.Ing"                                                          l
?
'
                                                          '
                                                                Procedure      1314 -1,          "EDG  Operation      for      Maintenance
                                                                Troubleshooting                Maintenance Testing"
                                                                                                                ^
                                                          *
                                                                Procedure 14980-1,              EDG Operability Test"                                            i
e
l                                                The licensee indicated in a tran
                                                                                                  \/arency used during the Region II
l                                                presentation that there were 18 s                    cessful starts on EDG f1A and 19
i
'                                                successful starts on EDG $15                        tyeen the loss-of-offsite-power
        -
                                                  event (March 20, 1990) and the pXesentation to Region II of
                                                April 9, 1990. The inspectiop' team r iewed the EDG start logs and
j                                                the detailed EDG start records complet                        during the performance of
i                                                Surveillance Procedures 13145-1 and 1498                      -1.  The inspection team's
i                                                review of these records in'dicated that th                      a were 31 EDG f1A and 29
:
'
                                                EDG #1B attempted startpi            Two of the EDG              A and eight of the EDG
                                                  f1B starts involved pr#blems or failures.                          EDG f1A there were a
i                                                total of 29 successful starts and on E                                013 there were 21
i                                              successful starts.              However, there were s veral intermittent
:                                              problems or failurm/      s  during the EDG f18 start                tempts.      Although
!                                                there were 29          6                  sequential starts            n EDG f1A, the
;                                                inspection      team,7identified
                                                                          ccessful, that there were on1 12 successful,
j                                                sequential staits of EDG $15 during this time peri                              .
i
!                                                TS 4.8.1.1.        .a requires that each EDG be demonstrate operable in
l                                                accordane        with the periodicity specified in TS Tabl                          4 . 8-1 by
l'                                              Verifyl        that the EDG starts and assumes rated fra ency and                                                ,
                                                voltage in accordance with the EDG surveillance test                                                This
;.                                              surve lance test required a minimum run time of 1 hou at a
l                                              .desi    ated load. The inspection team found that at the time                                          the
l                                                pre entation to the NRC, the operability test of the EDGs had een
                                                s    cessfully demonstrated two times.                  In addition, the EDGs                              ad
l
:                                                              LIMITED DISTRIBUTION - Not For Public Release
:                                                                                                  28
j-
i-
                                                                                                    .
                                                                                                                                    .
                                                                                                                          n -.
 
          ___                              _ _ _              _ ..-_ _ _ . . _ _ _ _ _ _ _. _ __ _ _                                              _ _ __._.          _ ._
i
      .          ..
        .                                                      LIMITED DISTRIBUTION - Not For Public Ralesso                                                              *
                                                                                      DRAFT - PREDECISIONAL INFORMATION
i                                        uccessfully passed four operability tests before Unit i entere
  j                                              e 2. Therefore, the EDGs were reliable and operable before t e                                                            i
j                                        presentation.
                                                                                                                                                                /
:
-
                                                \
                                        The WRC Region II Office was                                                    not verbally informed of the                      l
j
                                                                                                                                                                            '
                                        incomp'lete information regarding the number of EDG starts until
  1                                      June 11              1990 (approximately 2 months after.the presentation).                                                          .
j                                        Although evision 1 of LER 90-006, dated June 29, 1990, correctly                                                                  !
)                                        identifiedsthe number of sequential, successful EDG starts from the                                                                i
j                                        and of the'saintenance test program (i.e., the first successful
!                                        operability                      st per TS 4. s . l .1. 2 a ) until the issuance of LER 90-
i                                      006, Revision                            ,      dated April 19, 1990, this revision (June 29,
j                                        1990) did not address the number of EDG starts that should have
;                                        been cited in th presentation, in the VEGP letter in response to
                                        the CAL, and in                                      R 90-006, Revision O.              The correct number of                  ,
j                                        sequential, ' success ul starts for EDG #18 was 12 and not 19 as                                                                  !
!                                        indicated in the pres tation. Therefore, the NRC was not informed                                                                l
                                        of the correct informa ion in a timely manner.                                                                                    1
                                                                                                                                                                          :
                                        The information presente                                        to the NRC did not coopletely describe
.                                      the problems and failures k at occurred with EDG $18. However, the                                                                  '
i                                      testimony indicates that t                                          general manager's intention was to
i                                      demonstrate that the problem involving the immediate trip of EDGs
                                        identified during and follow gfthe March 20, 1990 event were
                                        corrected prior to Unit 1 start                                        .- Therefore, a compliation of the
;                                      total number of successful sta' s (i.e., a start that did not
s
                                                                                                          ortan factor in his presentation.
i                                      immediatelytrip)wasanimp/
l                                      The testimony also indica                                          d that          e unit superinten: lent (Us)                    i
-
                                      researched the EDG starti history fo the NRC presentation based
;                                      on a request from the ge ral manager.                                                  e general manager did not
;                                      ask the US to prepare a complete descri                                                  ion of the EDG starting
i                                      history. specifica11 ' the general manage requested a summary of
l                                      only the successfu starts--the informati                                                      concerning the EDG
j                                      problems and fallu s was not requested. In ddition, the Us used
j                                      the unit reactor                                      rator logs instead of the E                    operating logs to
;                                      compile the EDG tarting history. The reactor perator logs did
!                                      not contain a etailed description of problems                                                            failures which
!                                      occurred dur g the EDG starts.                                                  The US did not          ceive specific
j                                      guidance co erning the type.of EDG starts that he w                                                        requested to
l
                                      summarise.              In addition, the testimony indicated that the original
,                                      assumptigns and EDG $1B start information used in the                                                              esentation
                                      were alp 6 used in the VEGP response to the CAL, and in R 90-006
                                      issuedApril 19, 1990.
,                                                i
    .
                                      Thef [nspection team's review of ' the Unit 1 EDG's reliabil                                                              and
                                      o rability status between March 21 and June 14, 1990, raise                                                              the
                                          11owing additional concern.                                        The review was performed to ve                        fy
l                                                            LIMITED DISTRIBUTION - Not For Public Release
                                                                                                              29
.
t
'
                                                                                                                                                                            4
                                                                                                                                                                            '
!                                                                                                            .
,
!
,.
              . ,    , . . . , . . , ,              , , _ .                                        ._.        _ . _ _
                                                                                                                                    . - - .
 
                                          _                              . _ _ _ .        - -- _ _ _
    ,
  ,.
      ,
                        LIMITED DISTRIBUTION - Not For Public R31ocS3
                              DRAFT - PREDECISIONAL INFORMATION
          t at all EDG failures were identified and classified as eit
          va id or non-valid and were reported to the NRC as required b TS
                                                                                            r
          4.8. .1.3 and TS 6.8.2.        The inspection team discovered tha the
          foll    ing  f ailures during  starts of EDG f1B had not been clas ified
          as val d or non-valid and, consequently, had not been repofted to
          the NRC ursuant to TS 4.8.1.1.3 and TS 6.8.2.
                EDG S art                Date            Remarks
                                                                      /
                1-90-13                  3/22/90        EDG      trfp,              high-
                                                        temperature      lube oil.
                                                        Ma i n 't e na nce
                                                        troubleshooting test.
                                                              /
                1-90-134                3/23/90          EDG / trip,  low          jacket
                                                        water      pressure.
                                                        M ,4 i nt a nance
2                                                        troubleshooting test.
.
                1-90-136                3 24/90          EDG intentionally stopped
                                                        due to alarmed condition,
                                                        high      jacket            water
                                                        temperature.    Maintenance
:
                                                        troubleshooting test.
                1-90-157                5/23/ 0        EDG  trip,  high          jacket
                                                        water      temperature
                                                        M a i nt e na nce
                                                        troubleshooting test.                          i
<                                                                                                        l
4
                1-90-160                5/23/90        END G    trip,                1ow
                                                        tutbocharger
                    -161                              o i'      pressure.
                                                        Main  nance
                    -162                              troub e. shooting test.
'
'
                                                                \                                      '
                                                                                                        l
                1-90-164                5/23/90        EDG trip      high jacket
                                                        water
                    -163                              temperature. Maintenance
                                                        troubleshoot g test.
                                                                                                        I
        These in        .ction findings were discussed with the e ineering                              l
        support    anager  who agreed that these types of failures ave not                            '
        been      ported.    The licensee committed to have all E                  start              I
,
        recor s reviewed for any unreported failures.
        Th    inspection team also four.. that a violation -as previou ly
        i entified for the failure to report all EDG failures in Inspecti
                                                                                                        I
                      LIMITED DISTRIBUTION - Not For Public Release
                                                30
                                                                                                        !
                                                                                                        l
                                                                                                        l
.
                                                e
                                                                                                        l
                                                                                                        l
 
                                      . ~ - - .            - . - . - - -_----..- _- -. - _ - .                                                      - -.. -- - - - . - -
      .                        .
~
                                                                                  LIMITED DISTRIBUTION - Not For Public R310000
]                                                                                                    DRAFT - PREDECISIONAL INFORMATION
,                                                  Re  rt 50-424/87-57 dated November 1987.                                          Although the failur                    to
,
  ;
                                                    repo              all EDG failures is a violation of TS 3.8.1.1.3
                                                    6.8.2, the inspection team concluded that the failure
                                                                                                                                                                            d TS
  '                                                                                                                                                                        s the
                                                    result                            inadequate implementation of corrective a ions to
j
l
                                                    prevent re urrence of a violation and, as such, is a vjdlation of
-                                                    10 CFR 50 Ap ndix 8, Criterion XVI, " Corrective Actiop," and will
                                                    be followed a
                                                    VIO 50-424/90-xx-                                    ,  " Failure to Determine and Implement Adequate
j                                                  Corrective Actions.                                                                    ,
,
                                                                                                                                        /
j                                                  Conclusion
1
                                                                                                                                      /
                                                                                                                                    /                                                l
i                                                  The. allegation that VEGP i                                    orrectly counted the number of starts
                                                                                                                                                                                    l
;                                                  and feilures of the EDGs a                                            knowingly misrepresented the EDG                          '
                                        .          reliability                            in        order    to      s1 cad  the    NRC was          partially                l
  .                                                substantiated. On the basis of                                          u sworn testimony and its review
j                                                                                                                                                                                    j
                                                    of EDG records, the. inspection te                                          concluded that the Region II                        1
,
                                                  presentation was not intended to r resent a specific number of
j                                                  successful valid tests as specified in G 1.108 and TS 4. 8.1.1.2a,                                                                l
i
                                                  but rather to describe the EDG maintenan                                          test program and the EDG                      ,
!                                                  reliability status.                                    Nevertheless, the i            ction team concluded                      !
i
;
                                                  that the NRC was not informed of the incor et information until
                                                  the NRC asked for it dh[ ring the inspection.                                                                                    l
                                                                                                                                            e lack of specific                      I
;                                                guidance concerning he EDG information desi d, coupled with
:                                                  inadequate researc                                                                                                                !
                                                                                                          of the EDG starting histo            ,  resulted in                      1
                                                  providing incomp te and therefore inaccurate infotsation to the                                                                  ]
;
                                                  NEC. The CAL r ponse and LER 90-006 were also inco                                                ct because
:                                                they were bas                                on the IDG start information that was              c iled for
!                                                the VEGP                      pr antation in the Region II Office. The inspec on teaa
!                                                concluded                        at the failure to provide accurate information o the
]                                                NRC was a violation of 10 CFR 50.9 requirements and wil                                                                    be
l                                                follow              as:                                                                                                          .
l                                                VI    50-424/0-xx-05; 50-425/90-xx-05, " Failure to provide Accurate
,
                                                  r
                                                      ornation to the NRC."
,                                    7 6 y Air Quality of Emeraency Diesel Generator Startina Air System
                                                                                                                                                                                  \
                                                An allegation indicated that VEGP had no basis for its conclusions
i                                                regarding the air quality of the EDG starting air system and
                                                misrepresented the air quality in the licensee's written response                                                                  ,
;                                                to the CAL.
I
f                                                Discussion
i
i
                                                The ir. pection team reviewed the maintenance records and deficiency
;                                                cards associated with Unit 1 EDG starting air system.                                                  The team                  i
!
                                                                        LIMITED DISTRIBUTION - Not For Public Release
i
'                                                                                                                      31                                                          '
!.                                                                                                                                                                                  :
!                                                                                                                                                                                  t
                                                                                                                                                                                    '
.
'                                                                                                                                                                                  ,
                                                                                                                                                                                    9
                                                                                                                        *                                                          I
                                                          e
- _ _ _ _ _ _ _ - _ _ _ _ . _ . _ .                                                            , - ,              -            -          -          .
 
      -. --                    .
                                      . ..              --                    -    -      -.    . _ ._        ._.__ --          - - -        .
q.-          -
                                                                                                                                                    ,
  4
}.                                                    LIMITED DISTRIBUTION - Not For Public Release
                                                              DRAFT - PREDECISIONAL INFORMATION                                                    ,
:
    ,
  4
                                    was established when preoperational tests were init
                                    on Unit      1 in November 1986.                                                                                t
  :
  '                                this    date,                                                                                                    '
                                                                                                                                                    ;
;
                                    part of 1988,but' not on a scheduled frequency.During                Dewpoint    themeasurements
                                                                                                                              latter                w:
                                                                                                                                                    !
i                                  established to measure the EDG starting air system                                            The
                                                                                                                                            dewpoi{
  !
                                  the
                                  current  air drPM progran required checking the dewpoint monthly, cleanin                                        !
                                                                                                                                                    '
i
  i
                                  addition, yer        condensing
                                                    operating            units,11882-1,
                                                                    Procedure    and cleaning the fan motors. In
  i                                                                                          "Outside Area Rounds,"                                i
i                                  dryers
                                  noisture.      be    blown        down      on a  daily    basis untilrequired                        that the E)
                                                                                                                                                    i
                                                                                                    they were free of
  ;
                                  operators blev      The inspection team verified that the plant equipment                                          ,
                                  performance of their      down    the air systems on each shift during the
                                                                  rounds.
                                                                                                                                                    !
                                                                                                                                                    i
  !                                                                                                                                                ;
i
                                  A review of the Unit 1 EDG maintenance history records indicat                                  e
                                                                                                                                              d
.
;
                                  that the majority
                                specifications.                of  the  devpoint
                                                            There were instances,  measurements          taken          were      n
                                                                                                                                      withi          i
                                                                                                                                                    j
i                              asasurements were above specifications.however, when the dewpoint                                                    i
                              primarily
                              instruments,      attributed to problems with (1) These conditions were
l
                              extended pwriods        (2) ofsystem
                                                                time, andair dryers beingthe dewpoint measuring
;
                              system following maintenance. (3) repressurizing the EDG air start
                                                                                                out of service for                                  I
                                                                                                                                                      i
s
                              The inspection team reviewed maintenance records associated                                      an
                                                                                                                                            with
                              internal inspection of the EDG air start system air receiver5-
                              micron control _ air system filter inspection and replacement                                ,
                              the replacement of the dowpoint measuring instrument, with                                      and
;
                              analyzer.                                                                                                  an EG6    ;
i
*                                                  Following the loss of offsite power event of March 20 G
                              1990, the control air system instrument lines were disconnected                                  or
                                                                                                                                ,-
                                                                                                                                              f
                              maintenance troubleshooting and functional tests of Calcon sensors
;
                            The system engineers associated with this work stated that no                                      .
i
;                            evidence of internal noisture or corrosion was noted
                            inspection and calibration of the calcon sensors or theair                                        cortrol
                                                                                                                                      during
;
                            system instrument                    lines when    this equipment was disconnected for
                                                                                                              .
!
                            maintenance            troubleshooting      and testing.
j                            Conclusion        -
                                                                                                                                                    '
!.
:
                            The inspection team concluded that the licensee did have an
{'
                            adequate basis to assess the quality of the EDG starting air
                            system.                                                                                                                  ,
1
                            inspection
                            addition,            the    of EDG air start system components                  a    on. In
                                                                                                                                          for degr
i                                                      PM program dewpoint readings have shown more
;
i
                            The
                            concerning    allegation
                                                  EDG      air
                                                                  that
                                                                    start
                                                                            VEGP
                                                                            system
                                                                                        did not have        a ements
                                                                                                                          aer.basis for th
                            -4.i.uil-i A                C #id *4 C D                  quality    was      not
                                                                      y                                              -M4y
I
'          '
                                              LIMITED DISTRIBUTION          32        - Not For Public Release
.
;
                                            um * A INhgebm.
                                            yQWidLC.              L m. eta            & Guy as@v
.
i
!
                - , . . _ _
 
        . - _ -          -.    . - - - - .          - -        - - - _ - - - . . . . _ _ . - - . - - -                      .- -
!                                                                                                                                  c
  *
j.      -                                                                                                                          !
;.                                                                                                                                  t
j                                                                                                                                  i'
                                            LIMITED DISTRIBUTION - Not For Public Release
                                                    DRAFT - PREDECISIONAL INFORMATION
;                      M
                        y Reportability of Previous System Outages                                                                  l
f
!
                        An allegation indicated that VEGP failed to immediately notify the                                    \<    >
{
j
                        NRC as required by 10 CFR 50.72 when VEGP identified that both
                        trains  of the containment fan coolers (CFCs) had been previously
                        inoperable at the same time on Unit 1.
                                                                                                                                    i
j
.
I                      Discussion
i
i.
I
                      The inspection team's review of plant records indicated that this                                            !
!                      condition occurred when EDG f1A was declared inoperable when tape
                        (used when the EDG was being painted) was found on the EDG fuel
j                      rack.      The tape kept the fuel injector piston from moving and
i                      injecting fuel into the EDG.                                        With EDG f1A inoperable, the
*
.
                      equipment associated with the Train A was also inoperable. In the
                      process of investigating the installation of the tape, VEGP                                                  !
i;
                      identified that this condition existed during a period when the
                      Train B containment fan coolers were also in a degraded condition                                            :
j                      for maintenance.
i
'
i
                      During the performance of Surveillance. Procedure 14623-1, Train B
!
                  1
                      containment
                      speed. 140 1-90-560      fan cooler (CFC) 1-1501-A7-003 failed to start in slow
                                                          was initiated at 0115 hours on June 19, 1990,
;
                J    and maintenance on the CFC was initiated. The CFC was returned to
j                    operable status on June 19,1990, at 1415 hours. Approximately 9
;
                      hours later [on June 19,1990, at 2359 (Lco 1-90-562)), EDG f1A was
i
                      determined to be inoperable because the tape had been installed on
i-                    the fuel rack.                On July 17, 1990, VEGP issued LER 90-014 to
j
                      identify the previously unrecognized violation of the 140 in
;                    accordance with 10 CFR 50.73.
'
,                    Conclusion
!
                    Based upon the fact that VEGP did not become aware that both trains
,
                    of CFCs were simultaneously inoperable until after the Train B CFC
!
j                    fan had been returned to service, the immediate notification
                    requirements of 10 CFR 50.72 were not applicable. The allegation
,                    that previously
                    the      VEGP failed          to immediately
                                                degraded    c                  notify the NRC upon discovery of
;                                              e , - ,ondition>  .
                                                                                                of the CFCs was not .Se44y
j
                g.1 W Intimidation of Plant Review Board                                                (PRB) Members
                                                                                                                            i
i
f                    An  allegation indicated that Plant Review Board (PRB) members were
                    allegedl
j                    meeting.y intimidated and pressured by the general manager in a PRB
                                      The meeting occurred in February 1990, to determine the
:
}    ,
                j                    LIMITED DISTRIBUTION - Not For Public Release
j.    -
                                                                          33
i
i
!-
!                                                                              .
l
.
                                                                                                                                      l
                                                                                                                                      1
 
    _.    . _ . _ . . _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _
                .
      .. .
      .
                                                                                      LIMITED DISTRIBUTION - Not For Public R21enSO
                                                                                            DRAFT - PREDECISIONAL INFORMATION
                                              acceptability of the safety analysis for the installation of the
                                              FAVA microfiltration system.
                                              Discussion
                                                                                                      T.i                                      j
k
                                            As discussed in Section ht" of this inspection report, several                                      ,
  !
  '
                                              safety evaluations were performed for the installation of a
                                            temporary modification which installed the FAVA microfiltration
i                                            system.                              Discussions with PRB members indicated that during the
t                                          review of these safety evaluations, various PRB members had
1                                          expressed reservations on several occasions concerning the
4
                                            acceptability of the installation of the FAVA system.
!
.'                                          Despite these reservations, the inspection team's review of the PRB
  :                                        Meeting minutes                                  associated with this temporary modification
j
                                            identified few instances of the PRB members documenting their
i                                          dissenting opinions.                                    Specifically, PRB meeting 90-15 (dated
                                            February 8, 1990) documented one PRB member's negative vote and
'
i                                          dissenting opinions regarding the acceptability of exempting the
                                            temporary modification from regu'.atory requirements and the
,                                          adequacy of the system's safety evaluation.                                      PRS Meeting 90-28
.                                          (dated March 1, 1990) indicated that information and issues
                                          regarding the FAVA system's safety analysis were presented to the
j                                          PRB and that the general manager solicited written comments and
!                                        questions from other members for resolution.                                        The only other
l                                          example was in PRB meeting 90-32 (dated March 6, 1990) which
!-                                        identified a dissenting opinion related to the acceptability of
j                                        votina on the FAVA system installation when the PRB member who                                          ;
:                                        raised the initial questions and concerns on the operation of the
i                                        FAVA system was not present.
!                                        Discussions with the PRB members indicated that during the various
:
                                          PRB meetings concerning the installation of the FAVA system, the                                        ;
i                                        PRB members felt intimidated and pressured by the presence of the                                        '
l-                                      general manager at the PRB meeting.                                    The sworn testimony confirmed
4
                                          that on one occasion an alternate voting member felt intimidated                                        ;
;                                        and feared retribution or retaliation because the general manager                                        i
j                                        was present at the meeting and the PRB member knew the general                                          1
j.                                      manager wanted to have the temporary modification approved.                                                ;
j                                        However, the testimony also indicated that the.PRB member did not                                        '
a
                                        alter his vote and felt comfortable with how he had voted.                                          In
l                                        addition, the PRB member was not aware of any occasions on which he
                                        or any other PRB member had succumbed to intimidation or feared                                          ;
                                                                                                                                                  i
!                                        retribution.
!
'
                                        The incpection team verified that the general manager was informed                                        l
i
                                        following this meeting that several PRB members viewed his presence
;                                      as intimidating.                                      As a result, on March 1,      1990, the general
,
!
                                                                                LIMITED DISTRIBUTION - Not For Public Release                      l
l                                                                                                          34                                    !
                                                                                                                                                  .
L
,
                                                                                                            -
                                                                                                                                                    I
i
                                                                                                                                                  I
 
  - - - - - -              _ _ _        . - . - - . . - -              .    . - . - -                - _ - - . - - . - . - . - - - - - .
              . . .
        .                                                                                                                                                    l
                                                                                                                                                            !
        ,
                                            LIMITED DISTRIBUTION - Not For Public Release
                                                              DRAFT '- PREDECISIONAL INFORMATION
                        manager set with all PRB members to reiterate the member's duties
                        and responsibilities.
                                                                      He specifically told the members that his
                        presence at PRB meetings must not
                                                                                                  influence them and that                                  !
                        alternates should be
                        responsibility.                          Heselected      who would feel comfortable with this
                                                                      also addressed                                                                          i
                                                                                                    the difference between
                        and their respective methods for resolution. or quality concerns,
                        professional                    differences    of  opinion        and    safety
                        conclusion                                                                                                                            ,
                                                                                                                                                              ;
                      The          inspection
                      felt intimidated
                      was        present          at the  andPRB  team
                                                                feared    retribution
                                                                      meeting.      concludedbecause the              that  general      in manager
                                                                                                                                                on* case a PRl
                                                                                            However, this member 6ala nor W
                      change his vote in response to this pressure and the general
                      manager met with the PRB to allay fears.                                      Based on the testimony,
                      the inspection team concluded that retribution did not occur.                                                                          i
                      Nevertheless, this confirmed event and the absence of dissenting                                                                      '
                      opinions in the PRB meeting minutes indicate that there was a                                                                          '
                      potential for an adverse affect on open discussions at the meeting,                                                                    t
                      The licensee needs to ensure that PRB members freel
                      express their technical opinions and safety concerns.y and openly
                      K Personnel Accountability
                      As a result of several comments and questions by the licenced
                      operators
                      to  rate theto the inspection team, the team reviewed the method used
                      supervisors. performance of the shift superintendents and unit shift
                      Discussion
                      The o
                                  rations manager stated that the shift superintendents (SSs)
                          "
                                  e SSs re                  ed to                  su      int ndent
i                                                                                                                          s              and    a
                    US personally prepared the performance appraisals of the 8 s.
;
i                    The personnel accountability system, first used in 1989, was a pay-
                    for-performance methodology. Annual pay increases and e percentage
i                  of
                    in the      Operations Department
                        accountability                    categories. bonus were dependent on their ratings
,
i
                    subdivided into performance categories.Each accountability                    Most of the performance                category was        !
                    categories        vern                based  upon    group          performance.
                                                                                              .
'
                                                                                                                                                              l
                    eliminated, any differential in pay will                                                                Once these are                    i
;                                                                                                          result                        from eight
t
                    performance categories. Implementation of the plan in 1989                                                                    could
i                  result      in
                    superintendent.  up to        an      $8,000-a-year        difference        'n  bcnus                      pay      to a  shift
                    weights are:                            The performance categories and their relative
:
,                                    LIMITED DISTRIBUTION - Not For Public Release
                                                                            35
!
l
                                                                                      .
.
                                                                                                .
                            -
 
                                                                _ __ .-_                .-                        - - - ---- - --^              -
                                                                                                                                                  :
    . . . .                                                                                                                                        ,
a*
                                      LIMITED DISTRIBUTION - Not For Public Release
                                              DRAFT - PREDECISIONAL INFORMATION
.                                *
                                      Personnel safety                                                  4.1%
                                                                                                                                                  i
'
                                .
                                      Regulatory compliance                                  10.2%
                                                                                                                                                  .
:
                                *
                                      ESFAS actuation                                      12.2%                                                  }
                                *
I                                    Reactor trips                                        10.2%
                                                                                                                                                  !
                                                                                                                                                  '
                                *    MWO performance                                                4.1%
  '
                              .
                                      Special projects                                              a.2%                                          '
                              =
                                      Personnel development                                30.6%
l                            .
                                      Training                                            20.4%
                                                                                                                                                  ,
  i
{                  Therefore, 51 percent will be associated with personnel development
]
                    and training and 32.6 percent will be associated with the number of
  ;                LERs, and violations (i.e. , regulatory compliance (10.2 percent),                                                            ;
.
                    ESFAS actuation (12.2 percent) and reactor trips (10.2 percent)].                                                              '
                  Conclusion
                                                                                                                                                  '
                  The        inspection      team  concluded          that    there                      was        a
                                                                                                                                                  t
                                                                                                                                    potential
'
  ,
                  disincentive for identifying items which may result in LERs or
                  violations.
'
                                          In addition, the inspection team concluded that the
j                  operations        manager
                  information to the inspection  provided incorrect
                                                            team. or inadequately researched
                                                                                                                                                  !
                                                                                                                                                  i
;
                                                                            The inaccurate information                                            )
                  concerned whether the operations manager personally performed the
a
:
                  performance appraisals of shift superintendents. The information                                                                i
:                -was not very important because the inspection team did not use the                                                                3
j                informationteam
                  inspection          as the    basis forthat
                                              concluded    a significant
                                                                this failure      inspection finding. The                                          {
-
                                                                                      to provide accurate                                        ]
i                information was an example of a violation of the 10CFR 50.9
{
                requirements
                followed as: to provide accurate information to the NRC and will be
'                                        14-1L-              Ig-12.
,
                VIO 50-424/90-aoeHPJ; 50-425/90.xx-65, " Failure to Provide Accurate
:                Information to the NRC."
'
j                3.0        EXIT INTERVIEWS
1
'
                The inspection scope and findings were summarized on August 17,
i
                1990, with those persons indicated in Appendix 2. The inspection
                team described
                inspection          results.the  areas inspected and discussed in detail the
                                                    The licensee made numerous
,
                comments.                                                                                                  dissenting
i
                materials provided to or reviewedThe licensee did not identify as proprietary any o
i              inspection.                                              by the inspector during this
:
                                                                              ,
]-
                                                                                                                                                    .
'
                                  LIMITED DISTRIBUTION - Not For Public Release
                                                            36                                                                                    I
.-
.
f
                                                                  .
i
    .  .  . -        - - -            -                                      _
                                                                                    .      _ __ . _ _ _ _ _ _ _ _                            __
 
          .            - _                  _ _ _ _ .      _      _  _ _ _ _ _ . _ .
  .  . . .
  -
                    LIMITED DISTRIBUTION - Not For Public Release
                          DRAFT - PREDECISIONAL INFORMATION
                                        APPENDIX 1
                            LIST OF TRANSCRIBED INTERVIEWS
              DATE                    TIME                PERSON
                                                                                        ,
              8/14/90                904 hours          George Bockhold
                                      911 hours          Jim Swartzwelder
                                    1023 hours          Harvey Handfinger
                                    1026 hours          Bill Diehl
                                    1109 hours          Mike Horton
                                    1335 hours          Mike Chance
                                    1136 hours          Jimmy Paul cash
                                    1338 hours          Dudley Carter
                                    1529 hours          Bruce Kaplan
                                    1625 hours          Greg Lee
                                    1800 hours          Jeff Gasser
            8/15/90                906 hours        Allen Mosbaugh
                                    937 hours        Ernie Thornton
                                  1009 hours          John Gwin
                                  1048 hours          Steve Waldrup
                                  1335 hours          Jerry Bowden
                                  1452 hours          John williams
                                  1637 hours          Carolyn Tynan
                                  1730 hours          John Williams                      l
                                                                                          l
                                                                                          !
                                                                                          !
'
4
                                                                                          I
                                                                                          i
                LIMITED DISTRIBUTION - Not For Public Release
                                        37
                                                                                          I
                                                                                          !
                                                                                          l
                                                                                          i
                                            .
 
                                                                        . __                  _ _ . _ _ _ _ _ _ _          _ .
  g  44        9
    '
                                    LIMITED DISTRIBUTION - Not For Public Release                                                l
                                            DRAFT - PREDECISIONAL INFORMATION                                                    I
                                                          APPENDIX 2
                                                      PERSONS CONTACTED
                    Licensee Employees
                            *J. Aufdenkampe, Manager Technical Support
                            *G. Bockhold, Jr. , General Manager Nuclear Plant
                            *D. Carter, Shift Superintendent
                            J. Bowden, Work Planning                                                                            ,
                            J. Cash, Unit Superintendent                                                                      l
                            M. Chance, Senior Engineer, Engineering Support                                                    ,
                          *S. Chesnut, Technical Support                                                                      i
                            C. Coursey, Mair.cenance Superintendent                                                              l
                            W. Diehl, Shif t Supervisor, Operations
                                  Frederick, Safety Audit and Engineering Group Supervisor
                                                                                                                                ,
                          *G.                                                                                                    1
                            J. Gasser, Shift Superintendent, Operations
                          *L. Glenn, Manager. - Corporate Concerns
                          *D.    Gustafson, Maintenance Engineering Supervisor                                                i
                            J. Gwin, Corporate Systen Engineer
                          *H. Handfinger, Manager Maintenance
                          *K.  Holmes, Manager Training and Emergency Preparedness                                            !
                          *M. Horton, Manager Engineering Support
                              .
                                                                                                                                ,
                            B. Kaplan, Senior Engineer, Engineering Support
                            G. Lee, Plant Engineering Supervisor, Operations
                          *R.    LeGrand, Manager Health Physics and Chemistry
                            W. Lyons, Quality Concerns Coordinator                                                              ;
                          *G.    McCarley, Independent safety Engineering Group Supervisor
                          *C.    McCoy, Vice-President, Georgia Power Company
                          *R.    Mcdonald, Executive Vice-President, Georgia Power Company                                        l
                          *D. Moncus, Outage and Planning                                                                      ;
                          *A. Mosbaugh, VEGP Staff                                                                              '
                            R. Odom, Nuclear Safety and Compliance Manager                                                      l
                          *A. Rickman, Senior Engineer - Nuclear Safety and Compliance                                          i
                          *L.    Russell, Independent safety Engineering Group, SONOPCO
                          *M.    Shelbani, Senior Engineer                                                                      !
                          *C. Stinespring, Manager Plant Administration
                          *S. Swanson, Outage and Planning Supervisor                                                          ;
                          *J. Swartzwelder, Manager Operations                                                                  -
                            E. Thorton, Shif t Supervisor, Operations                                                          I
                        *E.    Toupin, Oglethorpe Power Corporation                                                          .
                            C. Tynan, PRB Secretary                                                                            i
                            S. Waldrup, Planning and Scheduling Supervisor
                          J. Williams, Shift Superintendent, Operations                                                        ,
                        *        Attended exit interview, August 16, 1990.                                                    ;
                                                                                                                                !
                                                                                                                                l
                                  LIMITED DISTRIBUTION - Not 'For Public Release                                                !
                                                            38
j.                                                                                                                              l
'
                                                                                                                                i
                                                                                                                                ,
                                                                                                                                ;
j                                                            .                                                                4
                                                                                                                                i
j                                              \
                                                                                                                                I
!'
                                                                                                                                ;
          . . - -  -
                                      ._..m  ,    -    ,          .,    . , _ , , . . . _ _    ___..___._______________#
 
            ._.      -.    - -      .    --      - -  . . _ . - _ . - - - . _ - - . _ _ . . ___
    ,  s. ,
    ,
                          LIMITED    DISTRIBUTION - Not For Public Release
                                DRAFT - PREDECISIONAL INFORMATION
                                              APPENDIX 2
                                  PERSONS CONTACTED (continued)
  !            NRC Employees Who Attended Exit Interview
-
                    R. Aiello, Resident Inspector - Vogtle
;
                    B. Bonser, Senior Resident Inspector - Vogtle
                    M. Branch, Senior Resident Inspector - Watts Bar
  :
                  R. Carroll, Project Engineer - RIIK. Brockman, Chief, Reacto
  i
                  N. Huneauller, Reactor Engineer - NRRL. Carner, Senior R
                  0. Matthews,
>
                                Project Director - NRR
                  J. Milhoan, Deputy Regional Administrator - RII
                  R. Starkey, Resident Inspector - VogtleL. Reyes, Directo
                  P. Taylor, Reactor Inspector - RII
                  M. Thomas, Reactor Inspector - RII
,
                  C. VanDenburgh, Section Chief - NRR
                  J. Wilcox, Operation Engineer - NRR
e
                                                                                                    l
;
!
:
.
i
1
4
:
!
.
:
                    LIMITED DISTRIBUTION                - Not For Public Release
,
                                          39
                                                  .
 
        .
  * ' '
                  LIMITED DISTRIBUTION        .Not For Public R21onso
  -                      DRAFT - PREDECISIONAL INFORMATION
                                      APPENDIX 3
                                  LIST OF ACRONYMS                      i
          AOP          Abnormal Operating Procedure
            ARB.        Alternate radwaste building
          ASME'        American Society of Mechanical Engineers
          CAL          Confirmation of action letter                    i
          CFC          Containment Fan Cooler                            j
          CFR          Code of Federal Regulations                      l
          CIV          containment isolation valve
          DC          Deficiency card
          DRP          Division of Reactor Projects
          EDG          Emergency diesel generator                        i
                        Electric Power Research Institute
                                                                          '
          EPRI
          ESF          Engineered safety features
          ESFAS        Engineered safety features actuation system
          TSAR        Final Safety Analysis Report                      ;
          NUT        Holdup tank
          I&C          Instrumentation and controls
          IFI          Inspector follovup iten
          IST          Inservice test
          kV          Kilovolt
          LCO        Limiting condition for operation
          LER          Licensee Event Report
          NWO          Maintenance work order
          NRC          Nuclear Regulatory Commission
          NRR          Nuclear Reactor Regulation
          NSCW        Nuclear service cooling water
          NSSS        Nuclear steam supply system
          OI          Office of Investigations
          PM          Preventative maintenance
          PRB          Plant Review Board
          psig        Pounds per square inch gauge
          PVC          Polyvinyl chloride
          QA          Quality Assurance
          RII          Region II Office
:        RCS          Reactor coolant system
l        REA          Request for engineering assistance
;
          RG          Regulatory Guide                                  ,
                                                                          '
l        RHR          Residual heat removal
          SER          Safety Evaluation Report
j        SI          safety injection
i        SONOPCO      Southern Nuclear Operating Company
;        SRM        Source range monitor
.        SS          shift superintendent                                '
;
          SSS        Shift support supervisor
                LIMITED DISTRIBUTION - Not For Public Release
i                                        40
.
                                                                          I
;
                                            *
i
                                                                      _ a
 
                    .        -      .. - .  .    -
  ). .
  *~                                                      '
            LIMITED DISTRIBUTION - Not For Public Release
                  DRAPT - PREDECISIONAL INFORMATION
                                APPENDIX 3                '
                      LIST OF ACRONYMS (continued)
      STS        Surveillance task sheet
      TCP      Temporary change to procedure
      TS        Technical Specification
      USS      Unit shift superintendent
      UV        Undervoltage
      VEGP      Vogtle Electric Generati!.g Plant
      VIO      Violation
,
                                                            i
i
.
          LIMITED DISTRIBUTION - Not For Public Release
<
                                  41
                                    .
}}

Latest revision as of 14:05, 21 August 2022

Forwards marked-up Copy of Insp Repts 50-424/90-19 & 50/425/90-19,Suppl 1,which Documents Insp Teams Review & Conclusions Re Allegations at Time of Insp Exit Meeting on 900817
ML20129F418
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 07/23/1991
From: Reyes L
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Vandenburgh C
Office of Nuclear Reactor Regulation
Shared Package
ML20129F106 List:
References
FOIA-94-208 NUDOCS 9610040144
Download: ML20129F418 (56)


See also: IR 05000424/1990019

Text

_ __

UNITED STATES

. [pm neo 'o NUCLEAR REGULATCRY COMMISSION

. [ , CE! ION 11

y ,P 101 MARIETTA STREET, N.W.

, s ATLANTA, GEOR0dA 30323

'+,.....

JUL 2 31991

MEMORANN N F0P, Chris A. VanDenburgh, Chief, Reactive Inspection Section 2

Vendor Inspection Branch

Division of Reactor Inspections and Safeguards

FROM: Luis A. Reyes, Director e

Division of Reactor Projects

SUBJECT: V0GTLE SPECIAL TEAM INSPECTION - ALLEGATION FOLLOWUP TEAM

DRAFT INSPECTION REPORT (INSPECTION REPORT NOS. 50-424/90-XX

AND50-425/90-XX)

This memorandum refers to the special inspection conducted on August 6

through 17, 1990, at the Vogtle Electric Generating Plant (VEGP). This

'

inspection involved a review of several allegations regarding the safe

operation of VEGP and the review of operational activities generally related

to the allegations. As discussed in the inspection plan, the inspection was

performed by two separate teams--an operational followup and an allegation

,

followup team.

As decided in a meeting held in Nuclear Regulatory Commission (NRC) head-

quarters on September 26, 1990, the allegation followup team's findings and

conclusions was not included in Inspection Report 50-424/90-19;

50-425/90-19. This information was to be withheld pending the completion of

an Office of Investigation review of the allegations and the inspection

team's conclusions. On January 11, 1991, Inspection Report 50-424,425/90-19

was issued which included the operational followup team findings. The

remaining issues from the allegation followup team were then left in

Inspection Report 90-XX, pending the completion of Ois' review of the

'

allegations.

On July 9,1991, a meeting was held in Region II, with members of Region

II-DRP, 01, and NRR-PD3-2 and Regional management. It was determined to j

,

-

issue the remainder of the 50-424,425/90-19 report, except for the following i

issues: 1) 12.3 Missed Containment Isolation Valve Surveillance; 2) 12.4

Mode Change With Inoperable Source Range Monitor Nuclear Instrument; 3) 1

2.7 Reliability of Emergency Diesel Generators and their corresponding parts

to the Notice of Violations.

This memorandum forwards a marked up copy of Inspection Report 50-424,

425!90-19, Supplement 1, which documents the inspection team's review and

conclusions regarding the allegations as of the time of the inspection exit

meeting on August 17, 1990 The report has already been reviewed by the

'

.

Office of Investigation in Region II for information that clight compromise

their on going investigations. The information that was considered

l

pertinent to these investigations will not be included in the issued report.

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l \

9610040144 960827 l

PDR FOIA  ;

COLAPIN94-200 PDR i

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..

Chris A. VanDenburgh

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2 JUL 2 31991 l

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If you have any questions concerning this issue, please contact P. Skinner  !

at Ext.16299 or S. Vias at Ext.15350.  :

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~/ 4 l

'

Luis A. R

!

Enclosures

~1. Draft Notice of Violation i

2. Draft -Inspection Report '

50-424,425/90-19 Supplement I

cc w/encis:  !

L. Robinson 01. i

D. Hood, NRR, PD3-2~ t

s.445

&.%nd

t. %e 5

6. Jul

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, ioi maasts ta sie<tti. n.

4  ;; e anc.mA.etonc A 3o323

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  • ' . M%II G;
1

i Docket Nos. 50-424 and 50-425 J

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License Nos. NPF-68 and NPF-81

i

i Georgia Power Company

ATTN: Nr. W. G. Hairston, III i

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4 Senior Vice President - .

i

j Nuclear operations q L

)

<

P.O. Box 1295 y '

) Birmingham, AL 35201

Gentlemen:

SUBJECT: VOGTLE SPECIAL TEAM INSPECTION AND NOTICE OF VIDIATION

1 (NRC INSPECTION REPORT 3

NOS. 50-424/90-19 AND

50-425/90-1gg SuppleAw

This refers to the inspection conducted by an NRC Special p  !

j

!

Inspection Team

included a

on August 6 through 17, 1990.Jr Tne inspem. ion .Ag'

review of activities authorized for your Vogtle

i

facility. At the conclusion of the inspection, thePffindings were

3

i

i

discussed with those members of your staff identified in the

j

i

enclosed inspection report. }[

Areas examined during the inspection are identified in the report.

! Within these areas, the inspection consisted of selective

examinations of procedures and representative records, interviews

j. with personnel, and observation of activities in progress.

. Based on the results of this inspection, certain of your activities

.

appeared to be in violation of NRC requirements, as specified in

j the enclosed Notice of Violation (Notice). i

i

-1^3 *hatthe inspection concluded that the facility was opera

_

a safe mann..- Q dance with the requirements perating

l license, we are conc =..:f that there e veral operational  !

policies and programs whers we ___ - laantified. As part of i

, your response to the ons identified n sed Notice,

you are a sted to address each of the weaknesses ___A

l ion summary.

!

! You are required to respond to this letter and Notice and should ,

follow the instructions specified in the enclosed Notice when  !

preparing your response to the violations. In your response, you 1

l should document the specific actions taken and any additional

i actions you plan to prevent recurrence. After reviewing your

'

response to this Notice, including your proposed corrective actions

and the results of future inspections, the NRC will determine

whether further NRC enforcement action is necessary to ensure

compliance with NRC regulatory requirements. .

-

.

Q.4 4t g f & LeM-e t % w e.e U An, 491. d* k, & ~?

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coorgio Pov3r CcIpany

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E d!*ionally, you should respond to each of the o esses are

(The

weaknessesMfied within the report. ary.) The response

specifically annotated-in .the InspectioMhe s3gnificance of the weaknesses

.

should address your analysis at these operat tices do not ,

and your actions toof non-compliance or reduce the marg n 7:'ev ^

evolve int

p ant.

.

'

In accordance with section 2.790 of the NRC's " Rules of Practice,"

a copy of this letter and its enclosures will be placed in the NRC

Public Document Room. r

The responses directed by this letter and the enclosed

and Budget as required by the Paperwork Reduction Act of 1980,

Pub. L. No. 96. 511.

Should you have any questions concerning this letter, please

4 contact us.

sincerely,

0

>

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ne r

' Regional Administrator f

<

,

Region II

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Enclosures:

1. Notice of Violation

2. Inspection Report 50-424/90-191 l

50-425/90-19 % (pl* * d 1

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LIMITED DISTRIBUTION - Not For Public Ralesco h, '

DRAFT - PREDECISIONAL INFORMATION E,N,";,'" ,

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May 9, 1991 P[ %[

-> .

.

,,

MEMO DUM FOR: Luis A. Reyes, Director g:~ y .i

Division of Reactor Projects fq ',* : ~

-

Region II .6.'N ', ' '

FROM: Chris A. VanDenburgh, Chief NY '- " '-4'.:..T.1 + '-

Reactive Inspection Section - 2 [5EF.('-j ,y..

Vendor Inspection Branch  ;

Division of Reactor Inspection and i

'

Safeguards

SUIL7ECT: VOGTLE ECIAL TEAM INSPECTION - ALLEG TION FOLLOWUP TEAM  ;

DRAFT SPECTION REPORT (INSPE ION REPORT NOS.  !

50-424/90 x AND 50-425/90-xx) l

This memorandum refer to the special spection conducted on

August 6 through 17, 19 , at the Vogtle lectric Generating Plant .

(VEGP). This inspection nvolved a rev ew of several allegations

regarding the safe operati of VEGP a d the review of operational  ;

i

activities generally relate to the legations. As discussed in

the inspection plan, the ins ction was performed by two separate

teams--an operational followup nd n allegation followup team. At

the conclusion of the inspect , all of the inspection team's ,

conclusions with respect to the erations and allegation followup l

were discussed with the me s GP's staff identified in the

I

enclosed draft inspection re rt.

As decided in a meeting hel in Nuclea egulatory Commission (NRC)

headquarters on September 26, 1990, the llegation followup team's

findings and conclusio have not bee included in Inspection

Report 424/90-19; 50-4 /90-19. This info ation has been withheld

pending the completi of an office of Inve igation review of the

allegations and the spection team's conclus ns. This memorandum ,

'

forwards a draft spection report (50-424/ -xx; 50-425/90-xx)

s

'

which documents e inspection team's revie and conclusions

regarding the a egations as of the time of th inspection exit

meeting on Au t 17, 1990.

. The areas e amined during the inspection are iden fled in the -

inspection eport. As discussed in Inspection Report -424/90-19;

50-425/90 9, the inspection team concluded that the f ility was

, safely rated. However, the inspection identifie several '

i instan s in which the VEGP was not operated in accordance ith the ,

inten of the Technical Specifications. In additio the

insp ction identified several potential weaknesses i the

'

fa lities' operational r licies and practicc..

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DRAFT - PREDECISIONAL INFORMATION

i

Lui A. Reyes -2- '

The ins'pection team's review of the allegations identified severa

additio 1 weaknesses in these operational policies and practice .

These ar identified in the inspection summary of the enci ed ,

'

draft insp ction report.

Based on the t artain

activities app,esults eared toof this inspection

be in violationofof theNRC allegations,

require nts, as

specified in t e enclosed draft Notice of Violation (Notice).

These violations re important because they indicate ( a failure

to implement the r cations and

-

administrative proc,equirements

9 dures, and (2) of the

theTechnical

failure to Speci

pr vide accurate

information to the .

As part of the response to the violations /dentified in the

~

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enclosed notice, VEGP should also be requeste to address each of

the concerns listed in t e inspection summa .

t

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Enclosures:

1. Draft Notice of Violation

2. Draft Inspection Report 50-434/90-xx; 50-425/90-xx

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cc:

BKGrimes

EWBrach

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DRAFT - PREDECISIONAL INFORMATICN

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NRR/DRIS RII/DRP RII/DRP RII/DRP

JWilcox* RAlello* RStarkey* MBranch*

9/ /90 8/31/9 8/31/90 8/31/90

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RII/DRP RII RS NRR/DLPQ RJI/DRS

I4arner* MThomas* NHuneauller* ylore

9/27/90 /31/90 8/31/90 8/ 1/90  ;

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RII/DRP NRR/DRIS i

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RCarroll* CVanDenburgh '

8/31/90 9/ /90 l

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  • Se previous concurrences

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DRAFT - PREDECISIONAL INFORMATION

ENCLOSURE 1  !

,

NOTICE OF VIOIATION

<

l Georgia Power Company Docket Nos. 50-424 and 50-425

Vogtle Electric Generating Plant License Nos. NPF-68 and NPF-81 l

3 Units 1 and 2 l

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,

l

l During an NRC inspection conducted on August 6 through 17, 1990, ,

violations of NRC requirements were identified. In accordance with l

the " General Statement of Policy and Procedure for NRC Enforcement i

! Actions," 10 CFR Part 2, Appendix C (1990), the violations are l

!

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listed below. '

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A. 10 CFR Part 50.9, " Completeness and Accuracy of Information,"

requires that info mation provided to the NRC by a licensee

shall be complete and accurate in all material respects.

I Contrary to the above, the licensee provided g separate

curate

, information to the inspection team on 4heee

1

occasions. Although the information was provided in unsworn,

1 oral statements, the information provided was significant to

the licensing process. The information was provided by

l licensed operators, supervisors and management concerning

i information which was within their specific responsibilities. 1 i

l The d4ve examples were as follows. (50-424/90-eese-95; 50- l

'

! 90-eas-99) li - I'L l

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IV'2-

1. Containment Isolation Valves: During a Unit 2

surveillance procedure, the unit shift supervisor (USS)

,

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stated, and the operations manager later confirmed, that

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j the containment isolation valves for the hydrogen monitor

3 system were allowed to be opened without entering the

3 limiting condition for operation (Ico) action

requirements for Technical specification (Ts) 3.6.3

because the valves received an automatic isolation

.3 signal. The inspection identified that these containment

] isolation valves were remotely-operated, manual valves

without automatic isolation signals. (Discussed in

Section 2.2.1.1 of Inspection Report 50-424/90-19; 50-

425/90-19)

4 2. Snubber Reduction: The operations manager stated that,

! after the second Unit i refueling outage (1R2), the

!

modifications to tt:e snubbers were done in conjunction  !

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3g personnel Accountabiliev: The operations manager stated that

the shift superintendents (SSs) reported directly to the

operations manager and that he personally prepared their

performance appraisals. The inspection identified that the

sss reported to the unit superintendent (Us), and that the US

1 personally prepared the performance appraisals of the Sss. j

(Discussed ;,n section 2.Af of this inspection report)
O ,

4 y) Ts 3. 0. 3 Actions: The unit superintendent indicated that

there were no Operations Department actions which were i

,2

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anticipated or required within the first three hours of

entering the action statement of TS 3.0.3. The inspection

identified that the VEGP management policy and stated practice

,

required preparations for a power reduction, including

8

informing the load dispatcher within the first hour.

' (Discussed in section 2.1.1.3 of Inspection Report 50-424/90-

19; 50-425/90-19)

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DRAFT - PREDECISIONAL INFORMATION

1

with preplanned system outages which were required for i

other preventive or corrective maintenance or testing. i

inspection identified that few of the snubber

. <

The

modifications were done jointly with pre-planned system j

,

i outages. (Discussed in Section 2.1.1.4 of Inspection

Report 50-424/90-19; 50-425/90-19)

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. *=14mhl11tyr vrco j

E== v.nq Diesel-Generater (w)

,

.ncorrectly counted the number of starts and failurgot

1 t DGs and incorrectly represented the EDG re ability i

in a on II presentation on April 9, 199 Although t

I the presen ion was not 'ntended to repr sent a specific ,

number of su ssful valid test s specified in l

,

Regulatory Guide ( 1.108 and T . 8.1.1.2a, but rather

i

,

to describe the EDG ma nan test program and the EDG

reliability status, the was not informed of the i

C asked for it during  !

j incorrect information il th

i

the inspection. he confirmat of action (CAL)

response and L nsee Event Report (LER -006 were also ,

incorrect A cause they were based on t EDG start l

inform fon that was compiled for the VEGP pre ation  !

I

j in e Region II Office. (Discussed in Section 2. f

g[ s inspection report)

I

This is a Severity M vel IV violation (Supplement VII).

2

l B. Technical Specification 6.7.1.a requires that written

j procedures be established or implemented for those activities

' delineated in Appendix A of Regulatory Guide 1.33, Revision 2,

i February 1978.

l Contrary to the above, two examples were identified in which

the licensee failed to establish or implement the procedures I
for these required activities as follows: (50-424/90-ac'M? :

50-425/90-asu-49) 19- G

i

19 - 6

! 1. Administrative Procedure 00150-C, " Deficiency Control,"

i- states that a deficiency card must be written if the

i deficiency involves safety-related components which are

to be dispositioned "use-as-is/ repair," or other

conditions involving safety-related components which

- require engineering support or other technical assistance

to determine if the component is deficient.

d

on August 17, 1990, the NRC identified that a deficiency

card was not written on re'idual heat removal (RHR) pump

'

f1B (a safety-related component) to document the pump's

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DRAFT - PREDECISIONAL INFORMATION

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' degraded conditions which were dispositioned "use-as-is".

(Discussed in Section 2.2 of this inspection report)

i 2. Administrative Procedure 00100-C, " Quality Assurance

Records Administration," Paragraph 4.1.1.8, specifies
that quality assurance (QA) records will exh! bit
necessary and appropriate signatures or initials and

dates.

[

.

On August 17, 1990, the NRC identified that the Unit

i Superintendent incorrectly initialed, dated, and signed

i a QA record which voided Temporary Change Procedure (TCP)

1802-C-7-90-1 to Abnormal Operating Procedure 18028-C,

" Loss of Instrument Air," with the date of June 12, 1990,

i in lieu of the actual date (June 15, 1990) on which the

'

document was signed. (Discussed in Section Jdf of this

i inspection report) g.1b

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This is a Severity Level IV violation (Supplement I).  ;

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C= re. ::, w=n= :. cra.r4 --cI, corr.cu= -

Action," requires measures to be established to ensure tha [

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onditions adverse to quality are promptly identified f d

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c rected. In the case of significant conditions adve Ne to

! qua , the measures are required to ensure that theguse of

i the co tion is determined and corrective action Jd taken to

i preclude tition. /

, /

ve, two examples were identified in which

Contrary to th

the licensee fa d to determine and adequate

corrective actions preclude repetitl'o/aplement

n as follows: (50-

l 424/90 .ans- et) /  !

i 14 - 14 /

j 1. On August 17,1900, theWC4etermined that the licensee

"

did not identify the foitat and normal use of the 14:0

. status sheet as one oJA.he causes of the event described

in Licensee Event Report (LER) '90,-004, " Failure To comply

j

With Technical Specification 3.0N< occurs on Entry Into

,

Mode 6"; therefore, corrective action was not taken to

preclude repet'ition of the failure to review Ico-required

actions orAremarks which may be on the back side of the

i LCo status sheet. (Discussed in Section '2.4 of this ,

inspect' ion report) i

i

1- 2.

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(chnical Specifications 4.8.1.1.3 and 6.8.2 require hat

,

all valid or non-valid EDG failures be reported to th

NRC in a special report within 30 days. In addition,

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DRAFT - PREDECISIONAL INFORMATION

. Operations Procedure 55038-C, " Diesel Start Log," Section

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. 0, requires that all EDG failures shall be re or(ed to

t RC in a special report.

l

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On Augu 17, 1990, the NRC ideptified that the

j corrective a ions taken in response 4o a previous notice

'

of violation e inadequate./ Inspection Report 50-

.

424/s7-57 (dated aber Sj A987) previously identified

l a violation of Tech ' al Specification 4.8.1.1.3, in

! that, all EDG failuresmo not reported to the NRC in a

special report. During a re w of the start records for

i EDG f1B duringA:he period of h 21 through June 14,

i 1990, the NBC' identified that EDG lures had occurred

l which were'not submitted to the NRC in special report.

In a difion, the NRC identified that Opera ns Procedure

.l 5 8-C provided inadequate guidance to i tify and

classify EDG failures. (Discussed in Section 2. this

j inspection report)

This is a Severity I4 vel IV violation (Supplement I).

! Pursuant to the provisions of 10 CFR 2.201, Georgia Power Company

is hereby required to submit a written statement or explanation to

Nuclear Regulatory Commission, ATTN: Document Control

,

i the U.S.

Desk, Washington, DC 20555, with a copy to the Regional

Administrator, Region II, and, if applicable, a copy to the NRC

Resident Inspector within 30 days of the date of the letter i

transmitting this Notice Of Viel: tic . (;5tia) . This reply should

be clearly marked as a " Reply to a Notice of Violation" and should

include for each violation: (1) the reason for the violation, or,

if contested, the basis for disputing the violation, (2) the

corrective steps that have been taken and the results achieved, (3)

the corrective steps that will be taken to avoid further

violations, and (4) the date when full compliance will be achieved.

If an adequate reply is not received within the time specified in

this Notice, an order may be issued to show cause why the license

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should not be modified, suspended, or revoked, or why such other

action as may be proper should not be taken. Where good cause is

shown, consideration will be given to extending the response time.

,

FOR THE NUCLEAR REGULATORY COMMISSION

l

Stuart D. Ebneter

Regional Administrator

Region II

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Dated at Atlanta, Georgia

(s r ov\  !

this day of 199p

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Report No.: 50-424/90-N and 50-425/90-N , $u f pleMe aN I

Licensce: Georgia Power company

P.O. Box 1295

Birmingham, AL 35201 .

Docket Nos.: 50-424 and 50-425 License Nos.: NPF-68 and NPF-81

Facility Name: Vogtle Electric Generating Plant, Units 1 and 2

i

Inspection Conducted: August 6-17, 1990

1

Team Members:

Ron Aiello - Resident Inspector, Vogtle

Morris Branch - Senior Resident Inspector, Watts Barr .

'

Robert E. Carroll, Jr. - Project Engineer, DRP, Region II

Larry Garner - Senior Resident Inspector, Robinson

Neal K. Nuneauller - Licensing Examiner, NRR

Larry L. Robinson - Investigator, 01, Region II

Robert D. Starkey - Resident Inspector, Vogtle

Craig T. Tate - Investigator, 01, Region II

Peter A. Taylor - Reactor Inspector, DRS, Region II

McKenzie Thomas - Reactor Inspector, DRS, Region II

' John D. Wilcox, Jr. - Operations Engineer, NRR

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' Team Leader:,. _ _ __. _ _ --

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" Chfis E Va'nDenburgh, SectTon C'hief

Division of Reactor Inspections and Safeguards

! Office of Nuclear Reactor Regulation

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TABLE OF CONTENTS

suf Wf

g 90,

INSPECTION SUMMARY........................................ -t"

1.0 INS PECTION OBJ ECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . ..... T'

2.0 ALLEGATION FOLLOWUP.................................. Ar

2.1 Improper Installation of FAVA System............ 9-

2.2 Operability of Residual Heat Removal Pump....... 41-

2.3 Mi.e.d -Ce..teinsent Isc1; tion '!;1v; Ourveillance. 10

2.4 Msde Cheng; "'ith In:perable Source Rang?

3 -Moni te r Ne:l e r ! n t re :n t . . . . . . . . . . . . . . . . . . . . . . 10-

2 .JF Backdating o f Signatures. . . . . . . . . . . . . . . . . . . . . . . . jkP

2.sr Reportability of Previous Engineered Safety

Y Features Actuation System Load Sequencer

Outages......................................... 24'

3.' Reliability cf Esergency Olcsci Cenereters. . . . . . 2-

2.,r Air Quality of Emergency Diesel Generator

6 Starting Air System............................. 34F

2.F b Reportability of Previous System Outages........ 25'

'2..'7 .240 Intimidation of Plant Review Board Members. . . . . . 33-

2 b L kT Personnel Accountability........................ ,3&-

3.0 EXIT INTERVIEWS...................................... )4P

APPENDIX 1 - LIST OF TRANSCRIBED INTERVIEWS. . . . . . . . . . . . . . . JFr

APPENDIX 2 - PERSONS CONTACT 2D. . . . . . . . . . . . . . . . . . . . . . . . . . . . J1r

APPENDIX 3 - LIST OF ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,$8

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INSPECTION SUMMARY

Recent activities which have occurred at the Vogtle Electric

Generating Plant (VEGP) have raised concerns within the Nuclear

Regulatory Commission (NRC) as to the ability and the deterinination

of the licensee to operate the facility in a safe and conservative

manner. To address this concern, the NRC performed a special team

inspection to deter 1mine if the licensee operates the facility in

accordance with approved procedures and within the requirements and ,

intent of the facility's operating license. In addition to the  !

occurrence of specific events, NRC concerns regarding the safe

operation of the facility were heightened with the receipt of

several allegations relating to operational activities at VEGP.

The aggregation of the facts and circumstances associated with the

operational events and the allegations was viewed as a possible

indicator of a non-conservative attitude on the part of the

facility's operating staff which warranted the immediate initiation I

of special inspection activities.

Specifically, the inspection objectives were to:

1) Assess the operational philosophy, policy, procedures and I

practices of the f acility's operating staff and management I

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regarding operational safety.

2) Determine the technical validity and safety significance of

d cf the allegations and their impact on the safe and {

conservative operation of the facility.

These inspection objectives were accomplished by the use of two

inspection teams--an operations followup team and an allegations

followup team. The offorts of these two inspection teams were

closely coordinated; however, they independently pursued the

objectives outlined above.

The operations followup team monitored control room activities on

a 24-hour basis in order to: (1) evaluate the operational

philosophy, policies, procedures, and practices of the operating

. staff and management and (2) determine if the plant was being

i operated in a safe and conservative manner in accordance with the

l facilities' operating license.

!

The allegations followup team verified the technical validity and

safety significance of each ef the allegations. In addition, with k

the assistance of the OI staff, this team interviewed * members of

4 the plant staff in order to determine (1) their personal

j involvement and knowledge of the specific allegations and (2) their

practice and understanding of the station operational policies.

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! These-interviews were transcribed. Although an OI investigator was l

l assigned to the inspection team to assist during the transcribed  !

1 interviews, this inspection was not an investigation into th g

! intent of the alleaed violations. Nu muesrep.a5 **t M *M }

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w (:iewen. e<mo not iunst.

The inspection substantiated the occurrence of the specific events

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described in the allegations. These events resulted i t

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examples o v, lations of regulatory requirements (50-424/90- D l

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50-425/90- )2' "" G/^; .. ;^ ; and two of the events were .

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! previously identified as non-cited violations (50-424/90-10-03 and d

50-425/90-01-01).  ::: : : , the ine;rrtier did net rubettntirt

-th:t th: : ::t: :' vielstien vere-perfe n f rith the full-

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j L,wledge of 'J::Or ::n:; ::nt. Sie cerclerier See herM rper :

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' ;vice Of the lic:::ee's recorde ^^d the Svern testisery ef the

j pe;ple inv;17;d in th: ev::t;.

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inspection also identified that on several oc

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) naccurate

i respons agers and supervisors verbally su

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information to t e ' tion team durin spection. Although l

the inspection team was a out the accuracy of the i

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J information provided an did n a basis to conclude or l

i suspect th examples were the result o ss disregard ,

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atory requirements or individual wrongdoing. 1

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  • - --- m.' ' b observations and conclusions of the inspection tem #g::o )

are detailed in Inspection Report

50-424/90-19; 50-425/90-1C

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addition, the bases for these previous conclusions are summarizedIn ,)#-

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below.

3 Doerational Policies and Practices

i NRC Inspection Report 50-424/90-19; 50-425/90-19 identified several

examples in which the licensee's operational policies and practices

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had the potential to adversely affect the operation of the

i facility. llegation followup team's review of the allegations

identifiedn additional examples in which the licensee's l

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operational policies and practices had the potential to adversely

affect the safe operation of the facility 1 "^r err;1:- {

I 1) The licensee's method of conducting Plant Review Board (PRB)

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meetings had the potential for adversely affecting open

i discussions among the PRB members. This concern was based on

i an example in which a PRB voting member felt intimidated and

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feared retribution during a PRB meeting because of the

presence of the general manager and the absence of dissenting

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opinions in the PRB meeting minutes. Continued licensee

action is necessary to ensure that PRB members freely and

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openly express their technical opinions and safety concerns.

, (Section.2AC)

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i 2) The licensee's practice of signing and dating quality

i assurance records was controlled by administrative procedures;

j however, there was a confirmed exasple in which a signature

j was backdated to reflect the actual date of performance. The '

} backdating of TCP 1802-C-7-90-1 was verified and was l

1 identified as Violation 50-424/90- ' ~6; 50-4 25/90-aus-et .

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(Section 24) i

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l 3) The licensee' practice of not initiating a deficiency card

(DC) during troubleshooting activities involving the

questioned operability of the residual heat removal (RHR) pump

prevented a documented engineering evaluation for either the

nuclear service cooling water (NSCW) outlet leak or the

excessive vibration on the RHR motor. The fal' lure to

, implesent this administrative procedure was identified as .4

1 Violation 50-4 2 4/90 .xas-@2. (Section 2.2)

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.. :the ef 59*= 4 = 4 a0 ==d eaaWal l i a; en,a 4 == af

, completed surveillance procedures was not controlled y

inistrative procedures. Based on the confusio hich

i resu d in the missed curveillance of the tainment

j' isolatio alves and a review of this methodo additional

3 atter. tion acessary to ensure that thg procedures are

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appropriately c ntrolled and used. (Sect' ion 2.3)

,9) The licensee's math to denti tive and informational

limiting condition for oper .ns (Iros) on LCO status sheets

allowed continuation o he ~I40 required ac.tions on the

reverse side of the rm. This me , in conjunction with

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the operator's c reed practice of re wing only the front

side of the status sheets, was one of oot causes for

l a non-ci violation (50-424/90-10-03) conc ng a mode

l cha ich occurred with inoperable source ra uclear

i ruments. The failure to identify this additiona oot

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v.u.. ... la.ni.iii.4 es Vicletie.. 50 4 ?/00 :: ^3. (!::t _ _

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fW The licensee's method of appraising the performance of the

licensed operators resulted in a potential disincentive for

identifying items which may result in LERs or violations,

j (Section 2 44) l

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Accuraev of Information I

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The inspection concluded that during the inspection inaccurate '

' information was received on several occasions, from responsible

managers and operators on topp:s well within the scope of * a ir

specific responsibility. In 4Manstances the initial infor Cisn (

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supplied was clearly incorrect or inadequately researchef th t  :

l inspection team concluded that in each of these example:

licensee officials provided inaccurate, unsworn, oral stat cent s

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concerning information which concerned topics well within ts.24r  :

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responsibilities,

i ho inaccurate information was

the 4ir;t th::: cases, the { l

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significant to the inspection process. Specifically, (1) if the

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' containment isolation valves received an automatic closure signalthe v

' if the snubber modifications had been performed in conjunction with

i other preplanned preventive and corrective maintenance, then the  ;

voluntary entries into LCO 3.7.8 would not have been required, end- I

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p) ii the-WRC-was.. accurately informed .cf.-the-aumber of 15 p ehich 51:::

1 and i.ilorse ;' - th: Ere:gency Diesel Cenerator-No.

uwwuu.a dosinii ts d10 h:: ting, ther additiert! tecting rey hr : j

,.... . .,,. is .4- pries to - th: rele::: .. .... ....... _..... .. ::tden l

1etten The inspection team concluded that the failure to provide  !

accurate information was a violation of the requirements of 10 CFR

50.9 concerning accuracy and completeness of information. The

inspection identified Violation 50-424/90-  ; 50-425/90-Jsw-99 in

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this area and ncted the following examples:

containment Isolation valves: During a Unit 1 surveillance

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procedure, the unit shif t supervisor (USS) stated, and the

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operations manager later confirmed, that the containment

isolation valves for the hydrogen monitor system were allowed

to be opened without entering the 140 action requirements for

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i TS 3.6.3 because the talves received an automatic isolation

i signal. The inspection identified that these containment

i isolation valves were remotely-operated, manual valves without

I auta.tatic isolation signals. (Discussed in Section 2.2.1.1 of '

Inspect Dn Report 50-424/90-19; 50-425/90-19)

2) Snubber Reduction: The operations manager stated that, after

Unit 1 refueling outage IR2, the modifications to the snubbers

were done in conjunction with preplanned system outages which i

were required for other preventive or corrective maintenance

or testing. The inspection identified that few of the snubber

i modifications were done jointly with pre-planned system

' outages. (Discussed in Section 2.1.1.4 of Inspection Report l

50-424/90-19; 50-425/90-19) j

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Emeraenev Diesel cenerator Reliability: The licensee's met

researching information for Region II prese ion

conc {

ng the reliability of the emergency diesel , erators  !

(EDGs) v nadequate in that there was a 1 of specific l

. guidance conc ng the EDG information d red coupled with I

inadequate resear the EDG starti story. This method l

resulted in providing omplete , therefore, inaccurate

info mation to the NRC. inn lon, the licensee's response i

to the NRC's confi nation ac letter (CAL) was based on

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this same inadequate earch. In tion, the subsequent i

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Licensee ' Event rt (LER)90-006 was so inadequately  !

researched. a result of this method of inv ation, the i

NRC was r informed of the correct operability a until j

this pection. (Discussed in section 2.7 of this inspe n

ort)  !

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34t Personnel Accountability: Theoperationsmanagerstatedthatl  !

the shift superintendents (sss) reported directly to the '

operations manager and that he personally prepared their i

performance appraisals. The inspection identified that the  :

SSs reported to the unit superintendent (US), and that the US I

personally prepared the performance appraisals of the SSs.  !

(Discussed in Section 3 A 1 of this inspection report) {

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4pf ts 3. 0. 3 Actione: The unit superintendent indicated that l !

there were no operations Department actions which were

anticipated or required within the first three hours of i

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entering the action statement of TS 3.0.3. The inspection  !

identified that the VEGP management policy and stated practice  !

required preparations for a power reduction, including

i informing the load dispatcher within the first hour.

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j (Discussed in Section 2.1.1.3 of Inspectica Report 50-424/90- i

' its 50-425/90-19)  ;

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In summary, the inspection identified these violations and two\ r

' inspector followup items. The violations involved: (1) a violation i

of 10 CFR 50.9 in that responsible licensee officials provided

inaccurate information to the NRC during the inspectionf4(2) a ,

violation of TS 6.7.1.a in that, two examples were identified of k

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the licensee failing to }mplement actions in accordance with

l administrative procedures /, M _f') : vi:1;ti... . M 0.7 n, .

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W '. 2, 0: iter!:: "Y!, in th:t, tt:0 ::: ;1 : ::: id:nti f'<ed-of  !

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th; li;;;;;; i pi::: ting in:d:ptt: ::rr :tiv: ::ti;;;. '

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The inspection also identified two inspector followup items ,

involving: (I) an unreviewed safety question concerning the use of  ;

the alternate radwaste building, and (2) the lack of operator

guidance concerning the applicable limiting conditions of operation

during engineered safety features actuation system sequencer  ;

outages.

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INSPECTION DETAILS l

1.0 INSPECTION OIL 7ECTIVES

Recent activities which have occurred at the Vogtle Electric

Generating Plant (VEGP) have raised concerns within the Nuclear

Regulatory Commission (NRC) as to the ability and the determination

of the licensee to operate the facility in a safe and conservative

manner. To address this concern, the NRC performed a special team

inspection to determine if the licensee operates the facility in

accordance with approvad procedures and within the requirements and

intent of the facility's operating license. In addition to the

occurrence of specific events, NRC concerns regarding the safe

operation of the facility were heightened with the receipt of I

several allegations relating to operational activities at VEGP. l

The aggregation of the facts and circumstances associated with the

operational events and the allegations was viewed as a possible

indicator of a non-conservative attitude on the part of the i

facility's operating staff which warranted the immediate initiation '

of special inspection activities.

Because a non-conservative attitude or operating philosophy may j

represent a hazard to the health and safety of the public, a l

special inspection team comprising staff from the Region II Office l

and the Office of Nuclear Reactor Regulation (NRR), assisted by '

staff from the Office of Investigations (OI), was formed to

determine the individual validity and collective impact of these

allegations on the safe operation of the facility. The purpose of l

the inspection was to determine if the licensee operates the j

facility in a conservative and safe manner in accordance with

approved procedures, and the intent and requirements of the

facility's operating license. Specifically, the inspection

objectives were to:

1) kssess the operational philosophy, policy, procedures, and l

!

practices of the facility's operating staff and managemenc l

regarding operational safety. )

, 2) Determine the technical validity and safety significance of l

each of the allegations and their impact on the safe and '

, conservative operation of the facility.

l These inspection objectives were accomplished by the use of two

inspection teams--an operations followup team and an allegations

followup team. The efforts of these two inspection teams were

closely coordinated; however, they independently pursued the

obj a::tives outlined above.

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j Theoperationsfollowupteammonitoredcontrolroomactivitieson(

a 24-hour basis in order to: (1) evaluate the operational 8  !

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philosophy, policies, procedures, and practices of the operating 3

3 ' staff . and management and- (2) determine if the plant was being' .

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operated in a safe and conservative manner in accordance with the g  !

facility's operating license. 3  !

C ,

The specific inspection activities of the operations team was  :

described in Inspection Report 50-424/90-19 and 50-425/90-19g e ,.

efforts and conclusions of the allege8 _ti_ ops followup teams are i

described in this inspection report. " In addition, this report } l

identifies several violations 2nd $2;;..;i:1 ;;;%..;;;;; in the l

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licensee's :;;reti;nci pr!!:ler, prr;r-- , and procedures. 9he-  ;

gecificdetails==d h:;i; fe; th; ine;::ti:r trer's r---=ea= are

detailed in the sections that follow and in the Inspection Summary.

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2.0 ALLEGATION FOLIDWUP

The inspection team reviewed several allegations for their

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technical validity and interviewed licensed and non-licensed  !

personnel to determine their personal knowledge and experience  !

regarding these issues. This portion of the inspection was j

performed to determine the validity and significance of the .

allegations. 5:::r:: the elle;stierr errerted *Mt li--- ed '

!

t
:: 5:d vieleted the Techair:1 Sp^cificatiene (??) vith the  !

h.:rl:d;: f lieerrer rare;r rrt, *he inepretien t:22 revier:d th: '

cirrrrrtencer e-d retienele fer i=dividerl retic- . '

The inspection of the allegations included technical reviews of the

licensee's records, logs, and interviews of the personnel involved

in the alleged violations. Although a transcribed record was not

required for every discussion with the licensee's staff, the

inspection team conducted sworn, transcribed interviews with

selected individuals in order to document (1) the individual's

personal knowledge and involvement in the alleged violations and

(2) the circumstances and rationale for their individual actions.

Although an of investigator was assigned to the inspection team to

assist during the transcribed interviews, this inspection was not

an investigation

ewr cos into .the

ar 7w Anap Aur.sers 5 m intent

Amp.rc ofghe h alleaed vi.olations. TwaM

p c. m n Cnc ,ys s,.

The interviews were transcribed after the technical evaluations of

the allegations in order to permit a focused interview and to

minimize the length and scope of the transcribed proceedings.

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The

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transcribed interviews are listed in Appendir 1 in the order they j 4 p

were conducted. The sworn testimony was th? 5;;;6on wnica the

inspection team reached its conclusion on each of the allegations.

These conclusions are prcsented in the material that follows

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(Sections 2.1 through W ). ' '

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2.1 .Imoroner Installation of FAVA System

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An allegation indicated that VEGP installed and operated a radwaste

nicrofiltration system, known as the FAVA system,

j without  !

performing an adequate engineering and safety evaluation (i.e.,10

!

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CFR 50.59). Furthermore, the material configuration, fabrication i

and quality of the system did not meet the guidance of Regulatory

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Guide (RG) 1.143 and the requirements of the American Society of

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Mechanical Engineer's (ASME) Code.

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The FAVA system was temporarily installed for removing Niobium-95.

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The system was later determined to be better suited for as-low-as- ,

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i reasonably-achievable considerations during refueling outage IR2, i

particularly for removing Cobalt-59 and Cobalt-60. VEGP planned to

i replace this temporary modification with a permanent, high-

j; quality, steel system in the future; however, the health and safety l

of the public may be jeopardized if a break in the system i

(resulting in a radioactive release to an unrestricted area)

occurred in the interim. i

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- In February 1988, the VEGP experienced difficulty in removing [

colloidal Niobium-95 following a reactor shutdown for maintenance

work. i

FAVA Control Systems (FAVA) was hired to help rectify this

problem. FAVA was selected because of its experience in filtration

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and domineralization. The situation was corrected by installing  !

i a 0.35-micron filter system downstream of the existing vendor-

supplied pre-filters. t

i generated as the 0.35-micron filters

However, a large volume of radwaste was I

i rapidly exhibited high

differential pressure and were required to be changed frequently.

!

The need to change filters frequently also resulted in additional

!

radiation exposure to Radwaste Department personnel.

j Upon evaluation of the performance of the 0.35 micron filter

system, the Radwaste Department felt that the best approach to the

problem was a back-flush, pre-coat filter system. However, no

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operational data was available for a system of this type in this

specific application. FAVA supplied a proprietan Ultra Filtration

3

System (Model No. SFD/E) for testing purposes in order to evaluate

whether

problem. or not this was a viable and economic solution to the

i The FAVA system was installed before the Unit I refueling

j

outage and was operated under Test Procedure T-OPER-8801. The test

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system kept liquid effluent releases well below TS limits. on the

basis of an evaluation of test results by the Radwaste, Chemistry,

and Engineering Departments, a general work order was initiated to

l purchase a permanent system.

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In the early part of 1989, a Quality Assurance (QA) Department  :

audit identified a significant audit finding involving a

programmatic breakdown in the procurement of the FAVA system and  !

i the failure to meet commitments of the Final Safety Analysis Report

!

(FSAR).- Because of that finding, the FAVA system was removed from

service. In late 1989, the licensee sought to reinstall the FAVA ,

i system under a temporary modification because colloidal Cobalt-59

i and Cobalt-60 had to be removed. The Plant Review Board (PRB)

,

reviewed this temporary modification and several members expressed

] strong objections to it based on the previous QA audit finding.

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i Subsequently, a request for engineering assistance (REA) was  :

i submitted and a 10 CFR ' 50.59 safety evaluation was performed in

i late 1980. This safety evaluation did not properly address the

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guidance of Regulatory Guide (RG) 1.143 regarding the use of

polyvinyl chloride (PVC) piping.' Therefore, another safety

evaluation was p rformed in February 1990 to address this issue--- l

j particularly with respect to radiation degradation.

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The February 1990 safety evaluation specifically stated that the 1

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FAVA system did not conform to the criteria of RG 1.143. This

! '

deviation was found to be acceptable for the following reasons:

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1) The design of the FAVA system had been previously evaluated

! and found to be adequate in the response to REA VG-9057 dated

l November 28, 1989 (log SG-8592).

l 2) The location of the FAVA microfiltration system inside a

i

shielded, watertight vault provided adequate assurance that

any system failures will be contained and would not create the

l potential for offsite releases of, radioactivity.

.

l 3) The presence of PVC pipe in the FAVA system, although

l- prohibited by RG 1.143, was acceptable because the radiation

i

exposure to the plastic was within acceptable limits for up to

i 6 months based on the following:

!

a) The amount of PVC piping used was not extensive and was

j contained on the FAVA filter skid.

1

i

b) There were no reported leaks or malfunctions during the

' approximately 6 months that the FAVA system filter was

previously in use,

d

c) Since the FAVA system filter skid was located within the

demineralizar vault, it would be protected from being

damaged.

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l

I d) On the basis of the assumed' length of time that the PVC .

! piping would be used in a radioactive environment and the

activity levels of the effluent at this stage in the

! liquid radwaste process, the integrated dose to the PVC 'I

piping would be well below the radiation damage threshold  !

! for PVC pipe as reported in Electric Power Research '

i

Institute (EPRI) Report NP-2129, dated November 1981

! (i.e., 6.5 rad over a 6 month period versus the radiation

j: damage threshold of 5.0 x los rad) .

i e) The PVC pipe would not be subjected to excessive pressure  !

i

I

conditions since the maximue. available inlet pressure to i

!

the filter was so to 100 pounds per square inch gauge  !

(psig) which is well below the maximum allowable working

, pressure of 120 psig for the PVC pipe. j

f) The system could be operated at design-basis conditions  !

for 182 days before it would exceed the radiation damage

i

threshold. However, under conditions currently existing

.

at the plant, the expected dose to the PVC piping will

j less than 0.1 percent of the design basis.

i Although the testamony of one of the PRB members indicated that the

,

temperature effects on the use of PVC in the FAVA System were not

i

adequately evaluated before the system was installed, the testimony

! of the corporate system engineer indicated that this was considered

i

prior to installation, although not specifically documented in the

safety evaluation.

1

1

The VEGP general manager subsequently consulted the NRC resident

! inspector to seek an NRC position with regard to placing this

1- system - back in service. This was supplemented by information

{

' documenting reasons why it should not be placed in service. This

package was forwarded to Region II and the office of Nuclear

Reactor Regulation (NRR) for review. In March 1990, following

Region II and NRR concurrence via a telephone conference, the

licensee placed the FAVA system in service with the following NRC

! stipulations:

I

j 1) Procedures for operating the FAVA system required an operator

,

j

to be in attendance for the entire length of time the systra -

'

would be in operation.

i

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2) All hoses going to and coming from the FAVA syst en required

! verification that they met the requirements of RG 1.143.

1

3) The cover over the FAVA system wa- required to be securely
fastened when the system was in operation to ensure that if a

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!

i spraying leak developed, it would be contained in the concrete

l vault.

i-

4) The design of the . walls of the alternate radwaste building  !

!

(ARB) was required to be evaluated to determine whether or not

i a design modification should be made to reduce the potential  ?

j of wall leakage in the event that a hose leak developed and

j sprayed its contents on the walls.

,

i In June 1990, in response to item 4 (above), the licensee revised

Part G of the safety evaluation for the FAVA system. Part G of the

i safety evaluation addressed the effect that operation of the FAVA 1

! system would have on the probability of occurrence or consequences ,

{ of accidents described in the FSAR. Although there was no l

4

comparable accident analysis in the FSAR that addressed the ARB

accidents or the consequences of accidents in the ARB, the FSAR

I accident analyses (Chapters 15.7.2 and 15.7.3) did describe worst-

case releases of the contents of the recycle holdup tank (HUT) .

l'

The first bounding analysis in Chapter 15.7.2 addressed the release

of the entire gaseous radioactive contents of the HUT to the

i'

environment at ground level and the second bounding analysis {

addressed the release of the entire liquid contents of the HUT-

i through an assumed crack 2n the ARS floor directly into the ground  !

. water supply. In both cases, the 10 CFR Part 100 and 10 CFR Part 1

'

20 limits were not exceeded. These criteria were consistent with

'

j criteria provided in NRC Circular 80-18, "10 CFR 50.59 Safety l

Evaluations for Changes to Radioactive Waste Treatment System." '

However, neither of these analyses addressed the potential for wall
spray down and leakage. through the ARB walls and the subsequent

t release path to the environment. Therefore, the licensee revised

the safety evaluation in June 1990 to address the consequences of

i

a hose break on the FAVA system which would result in wall spray

l

down and potential leakage to the environment.

,

l The inspection team's review of the revised Part G of the safety

i evaluation identified several erroneous assumptions with respect to

the release path and the dilution volumes that could be used in the

,

analysis of a hose break and resultant wall spray down. However,

the inspection team also found that the design of the FAVA system

(i.e., the use of a system cover) would prevent wall spray down and

that the only potential source for wall spray down and subsequent

leakage was from a hose break in another radwaste system in the

ARB. Therefore, the inspection team concluded that the FAVA system

safety evaluation dated June 1990, adequately addressed the

.

temporary modification for the installation of the FAVA system;

j however, the inspection team's review identified an unreviewed

4

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safety question concerning the release paths and consequences of a  !

failure of the other radwaste systems in the ARB.

In' addition, the team noted that in Supplements 3 and 4 of the

Safety Evaluation Report (SER), the NRC staff reviewed and accepted ,

,

the design of the ARB and specifically addressed the consequences

of a hose break on a radwaste system in the ARB. However, the SER

supplements addressed the effects of high airborne activities and

,

puddling and did not address the potential for wall spray down and

leakage. The ARB was installed before the plant was licensed;

t

' therefore, the NRC approved the design and use of the ARB in )

Supplements 3 and 4 of the SER. Thus, there was no requirement to  !

perform another evaluation of the potential effects of hose brcaks

on systems other than the system being installed by the temporary

modification (i.e., the FAVA system).

1

Because the design of the

l

FAVA system effectively prevented a wall spray down, this was not  ;

' a concern that was required to be addressed by the FAVA system '

safety evaluation. Nevertheless, now that it has been identified,

l

l the consequences of a hose break and wall spray down in the other

4

ARB radwaste systems must be resolved. Therefore, this issue will

be followed as an inspector followup item pending further review

and evaluation and is identified as:

' 19 -14 19 - N

IFI 50-424/90.x*-07 and 50-4 2 5/ 9 0-xw-02", 'Dotential Unreviewed

Safety Question Regarding Spray Down of the Alternate Radwaste

Building." .

J

<

Conclusion l

Although the FAVA system was originally installed without an

3

adequate safety evaluation and did not meet the regulatory l

guidance, the inspection team concluded that the subsequent safety i

evaluations were acceptable for the system's use. Serefert, th;

1

' inerrtien tem cen:1 d:d that th; ellgeti;n iter ne* M 1y ) l

r Arte el.i d. (

As a result of QA Department's significant audit finding in early

1989 involving a breakdown in procurement and failure to meet FSAR

commitments, the system was removed from service. Subsequently,  ;

the FAVA system was returned to service following two safety j

,

evaluations which adequately addressed the use of PVC piping with I

respect to radiation degradation and pipe rupture. Therefore,

these safety evaluations justified the use of the FAVA system, even

though the recommendations of RG 1.143 and ASME Code requirements

were not met. Although the safety evaluations did not specifically

address high-temperature effects, the testimony indicated that

these effects had been considered before the system was installed.

i

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Although the safety evaluation performed in June 1990 at the

, request of the NRC Region II Office did not adequately evaluate the

!

effects of a wall spray down and wall leakage to an unrestricted

area, this evaluation was not required because the FAVA system has

a protective cover and the use of hoses and effects of hose breaks

(i.e., airborne activity and puddling) were addressed in SER

J

Supplements 3 and 4.

I

Regardless of whether the safety evaluation was required to address

the effects of a break in the hoses (which could result in wall

spray down or leakage), the inspection team identified a new

concern involving the use of the ARB because the safety evaluation

inadequately addressed the potential effects of wall spray down

l from any other source in the ARB owing to erroneous assumptions

concerning the release path and the dilution volumes. This is a

<

potentially unreviewed safety question concerning the use of the

alternate radwaste building.

2.2 Operability of the Residual Heat Removal Pumo

'

An allegation indicated that during Unit i refueling outage IR2

with residual heat removal (RHR) Train A out of service for

maintenance, the Train B RHR pump experienced excessive vibration

and a nuclear service cooling water (NSCW) motor cooler outlet

i

i

leak. In addition, TS 3.9.8.1, "RHR and coolant Circulation," was

allegedly violated because the operations Department chose not to

, declare RHR pump 15 inoperable in an effort to mitigate the impact

on the critical work path.

Discussion

TS 3.9.8.1 requires at least one RHR train to be operable and in

operation during Mode 6 (refueling) when the water level above the ,

top of the reactor vessel flange is 23 feet or more. Otherwise, '

Suspeed all operations involving an increase in the l

reactor decay heat load or a reduction in boron i

,

concentration of the reactor coolant system (RCS) and j

!

Immediately initiate corrective action to return the '

I

required RHR train to operable and operating status as

soon as possible and close all containment penetrations

'

providing direct access from the containment atmosphere

to the outside atmosphere within 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />.

The inspection team verified that during Unit I refueling outage

IR2 with higher than normal vibration measurements on the RHR pump <

4

1B and a leak on the NSCC outlet of the Rh motor cooler,

Department did

'

operations personnel not declare the pump  ;

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i

i inoperable. This determination was made after consulting with the

on-shift duty engineer from the Engineering Department and was  !

, based on the determination that the pump would fulfill its intended '

j

!,

safety function in Mode 6. Specifically, the RHR pump was capable

of removing decay heat from the partially defueled reactor core.

j The testimony of the individuals involved indicated that this .

. operability determination was based on the fact that the vibration

readings taken at the inservice test (IST) surveillance points did

not reach the IST Alert levels and were therefore acceptable for

continued service. Although the high vibration readings on the top

.

end of the RHR pump were later determined by the vendor

-

(Westinghouse) to be excessive, at the time of the operability i

evaluation, the licensee accepted these values, regardless of their

f

magnitude, because the readings at IST test points were below the

I Alert levels. The testimony also indicated that, even with a leak l

l on the NSCW outlet of the RHR motor cooler, the motor was receiving '

j full cooling water flow and cooling would not have been immediately

i compromised following a complete NSCW discharge pipe break.

l Furthermore, the. testimony indicated that the operations Department

j had : implemented compensatory actions to monitor the vibration

levels and NSCW 1eakage and ensure the continued operability of the

l pump by stationing an operator at the RHR pump to monitor the

vibration levels and notify the control room if the vibration

,

levels increased, thus allowing the control room to implement the

actions of the limiting condition for operations (140).

The inspection team also noted that in event of a catastrophic

!

failure of the RHR pump, all the required actions of TS 3.9.3.I i

I

(i.e., closing all containment penetrations)

'

could have been

$

completed within the required 4 hour4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> time period of the 140 because

-

'

the Ito for TS 3.9.4, " Containment Building penetrations," was in

effect during this time period. This LCO was implemented due to

,

the movement of irradiated fuel from the core to the spent fuel

j

4

pool. The 140 required that,

The equipment door be closed and held in place by at

least four bolts; at least one door in each airlock be

closed; and each penetration providing direct access from

1,

the containment atmosphere to the outside atmosphere

i shall be either closed by an isolation valve, blind

.

flange, or manual valve, or be capable of being closed by '

an operable automatic containment ventilation isolation

j valve.

4

As a result of the implementation of TS 3.9.4, the only remaining

act' .n for the LCO of 73 3.9.8.1 would have been to close the

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containment purge valve which receives an automatic closure signal *

'

and could have been isolated within the Iro action times.  !

4 During the course of this review, the inspection team found that

the licensee failed to initiate a deficiency card for either the  !

i NSCW 1eak or the excessive vibration as required by operations  !

4 Procedure 00150-C, " Deficiency Control." This procedure requires i

'

i that a deficiency card be written if the deficiency involves

safety-related components which are to be dispositioned "use-as- i

i is/ repair," or other conditions involving safety-related components ,

which require engineering suppolt or other technical assistance to i

determine if the component is deficient. Failure to establish,

,

implement, and maintain adequate operating procedures represents a ,

1 violation of TS 6.7.1.a. This item is identified as:

R-G 6 I

.' VIO 50-424/90_xx=Gt,i..a ;; = /;0 m ;i, " Failure To Establish or

l Implement Procedures for Required Activities."

h conclusion ,

!

!

The inspection team c luded tht t.5e 11-v. tis, n; n;t frily '

i c ertentistrf L;;.;;.3 e operations Department had an adequate i

! engineering basis for accepting the operability of the RHR pump in

j spite of the pump's deficiencies. In addition, the team concluded i

j that declaring the pump inoperable would not have impacted the

! critical work path: the 140 actions would not have been restrictive

'

because containment (excluding ventilation) had been isolated as

,

, required by TS 3.9.4. The LCO actions would not have prev . ,ad the

continuation of refueling activities because the actions to close  !
all containment penetrations providing direct access from the  !

containment atmosphere to the outside atmosphere would only have 1

required closing the containment purge valve which has an automatic

closure signal.

l In addition, the inspection team identified that the licensee

violated the station's administrative procedures by failing to

,

initiate a deficiency card for either the NSCW outlet leak or the

excessive vibration on the RNR motor as required by Operations

'

t

Procedure 00150-C.

,

-?' "!:rrf cert fr ent I:02: tier V:1:: Ourec ill;; ca -

l An allegatio icated that a unit shift isor (USS)

concealed the correc time for a T o prevent a forced

i- shutdown of the unit and to '

CFR 50.72 notification to

the NRC. Furthermore, c ent . ion valves (CIVs) which

'

were missed durin rveillance test sho va been declared

!- inoperabl e immediata actions of the TS LCO s ave been

1 i at the time the missed surveillance was identifie .

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ddition, delaying the initiation of the deficiency card (DC) unt 1  :

i.

t surveillance had been re-perfonned allowed the licensee o i

av (d the immediate actions of the LCO and allowed the un to i

) rema'in in operation and avoid the immediate NRC notificatio .

Discus on

! The inspe tion team reviewed the documentation of a missed

j

surveillanc on the containment isolation valves escribed in

a Licensee Eve Report (LER)90-001 for which a non- ted violation  ;

(50-425/90-01- 1) was issued. The LER identified hat during the

i review of mont y Surveillance Procedure 1447 -2, " Containment >

!

'

Integrity Veriff tion-Valves outside Contain nt," the licensee  :

discovered that 3 CIVs had been overlook and had not been

i tested. In additi ,

the valves had not b en tested during the

<

previous two month 1 s surveillances. Up identification, the

j operating shift re-performed the com ete surveillance and

initiated an investigat n which resulte in a deficiency card (DC)

!

for the previously misse surveillance .

i

i

root cause of the violation was

,

8

The LER indicated that t

personnel error in reviewing t e co lated surveillance task sheet. i

In addition, the computer softv which generated the surveillance

l- task sheets (STS) has been a ified so that it is no longer

!

'

possible to inadvertently t n incomplete listing of the

equipment. Even if an error imil to the one which resulted in

.

only two valves being shown n the S were to recur, it could only

result in either all or n e of the e ipment being listed,

i The inspection team v rified that S 3.6.1.1, " Containment

! Integrity," 140 actio statement requi d restoring containment

l integrity within 1 ur or commencing unit shutdown to hot

-

standby within the n t 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />. A shutdo required by Technical .

Specifications wou d have required that th NRC be immediately

s

notified in accor ance with 10 CFR 50.72.

!

'

The inspection aan found that the CIV surveillance requirement of

i TS 4. 6.1.1. a ad been completed and approved. The surveillance

, procedure r ired verification every 31 days that al penetrations

i

not capabl4 of being closed by operable containee t automatic

i isolation / valves and required to be closed durin accident

conditi ns be closed by valves, blind flanges, or d etivated

)

'

autom ic valves secured in their normal positions. Du ing the

next shift, the oncoming shift supervisor noted th the

su elllance procedure was only partially performed and that 9 of

'

t CIVs on the surveillance procedure had been marked as ot

pplicable" and had not been performed.

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TS\.0.2.a

witft4n therequires

specifiedthattimeeach

intervalsurveillance requirement be perforud

exten) with a maximum allowa ee

ion not to exceed 25 percent of the surveillance inte

In aditition, Ts 4.0.3 requires that al.

failure to perf

survell

constitut

nee requirement within the specified time interva shalla

LCo. As a failure to meet the operability requirement for an

uch the failure to perform Surveillance R irement

4.6.1.3.a fk a,ll the CIVs within the surveillance pari (i.e.

days plus the 25-percent extension) would have co tituted ,an 31

inoperable con' ition of the CIVs.

The oncoming USS

determine if the stified that he lacked sufficie information to

omplete surveillance had n been performed

within the survalliance frequency because he w

the

circumstances under which the surveillancenot

performed.

familiar with

procedure was

Furthermorg, he lacked sufficient information in the

control

had beenroom to deterni

performed withine if the complete. surveillance procedure

his experience, the CIV su he surveillance ' period. On the basis of

eillance was mormally performed in its

entirety; therefore, the potential existed that another partial

surveillance

CIVs. Although procedure had verified the position of the missed

the control room,previously performed surveillances were filed in

neither controlled these records' era

nor complete. ' for information only and were

'

The USS indicated that the previou stwo monthly surveillances on

the CIVs obtained from this ' file sqre performed incompletely;

however, he did not know whether surveillances on the missed CIVs

had been performed completely under \some other surveillance

procedure.

This was confirmed when tNe team interviewed the

surveillance coordinator! Who indicated that approximately once a

missed surveillances were performed under different tasks. mo

Upon identificatiop/ \

of the potential missed surVtillances the USS

had actually b en missedtoand,

initiated an inveftigation determine whether the surve,illances

concurrently, r -performed the

surveillance

the discove w hin three hours. The inspection tea verified that

time at whi time on the deficiency card correctly flected the

had been p it was verified that the previous two s elllances

formed incompletely.

Cone sion

,

On the basis of the testimony of the USS, the inspection te

neluded that the allegation was not fully substantiated becaus

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USS did not conceal the true discovery time of the sis CIV

surve ces to avoid a unit shutdown. The USS indi that he

'

was not pre ed to keep the plant in operation o prevent NRC

notification. stated that he had er been given any

indication or instruc to do " wha r it takes" to kecp the

unit on line or to avoid N t ation of unusual events. The

USS did not know and co no onfirm if the previous CIV

surveillances had been equately per ed and believed that the

surveillance co re-performed within allowable outage

time; ther , his actions to initiate an invest on into the

4

"

adequ of the previous surveillance and to concur re-

ora the CIV surveillance procedure were appropriate.

: ":f: chance 9fth Inemable source -Jtanae- Monitor Mucien

f Instrument

1

1 An al gation indicated that the operations staff allege

'

knowing violated Technical Specifications (TS) when the uni as

taken fro Mode 5 (cold shutdown) to Mode 6 (refueling) th a

i

source rang monitor (SRM) nuclear instrument inoperable d that

the prohibite operational mode change was made in orde o reduce

the critical pat outage time.

! Discussion

i

'

The inspection team rev ved the documentati of the mode change

' described in Licensee Eva Report (LER) 90 04 for which non-cited

Violation 50-424/90-10-03 s issued. e LER indicated that TS 3.0.4 was violated on March 1990, en Unit 1 entered Mode 6

from Mode 5 with an 140 for Sou e Ra .ge Channel IN31 in effect to

allow performance of an 18-mont 'hannel calibration. The LER

indicated that the root cause to t avant was personnel error by I

the shift superintendent.

The inspection team confir'med that TS 310.4 required that entry

i into an operational mode not be made unlesssthe conditions for the  ;

'

. LCO are met without aeliance on the provisions of the action

requirements. With.one source range monitor inoperable, TS 3.9.2,

" Instrumentation,' could not be satisfied in\ Mode 6 without

reliance on the' action statement.

'

/

Personnel w[re interviewed to (1) confirm the effect on the outage

scheduled /irectly attributed to this TS violation, (2) etermine

whether'it was known at the time of the mode change that mode-

i restraining LCO was in effect, and (3) determine the exte t of

,

phasis on schedule.

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The testimony and a review of the outage schedule confirmed tha (

ere was a reduction in critical path outage time which w  !

d the l

! SRM ectly o anattributed

operable status. to proceeding to Mode 6 before restoring /

i l

. i

l The te isony also indicated that the shift superintendent (SS) and

{ .the uni shift supervisor (USS) did not recognize that 'a mode-

j restrain LCO was in effect at the time of the mode change. Both

!

the SS and SS were aware that there was an active 140 on the SRM,

,

but neither f them had connected the LCO to the mode., restriction.

i

i

contributing ctors to the error were that both th 8 and USS had

directed their attention to a problem with the esting of the  :

) engineered safet features actuation system (ES ) sequencer and i

i that the-work whi had been emphasized to be 1 ding up the mode  !

<

change was the d ontamination of the redctor head. Upon i

j notification that th Health Physics Department had cleared the l

reactor head for work, the SS granted permission to enter Mode 6. i

,

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i

The testimony also indic

unreasonable emphasis on t

ed that there 'was no indication of an  ;

critical path schedule. Both the SS  ;

-

and USS indicated that they had never been given any indication or '

!

'

instruction to do "whatever i takes" to stay on schedule. They

I

also indicated that they did t , feel undue pressure to stay on

schedule and, particularly, not , f it meant compromising safety.

,

,

! /  !

The SS admitted that he was initia ly commended for the schedule '

j benefits; however, the violation of he Technical Specifications

'

was not recognized at the time. Thg SS indicated that he had .

initially received some sitive fee ack during the morning

! management briefing for a shift's acco lishments and later in

! the briefing the TS vio ation was recognize and discussed. In the

l SS's opinion the re nition of the TS olation negated all ,

positive feedback.

a

] The inspection t an identified an additional c cern during the

inspection conc ning the format and use of the

'

status sheets.

On the basis interviews with the SS and USS a the review of

the format o the 140 status sheets, the inspection as concluded

i that both a format and normal use of this form co ributed to

this TS v lation.

i

j

The LC status sheet, is a two-sided form; the section for quired

actio a begins on the front and continues on the back, who the

"re rks" section is located. During the testimony, both t

i an USS indicated that their usual practice, notwithstanding a SS

e

anges, was to review only

restorative actions were noted on the back. In this case, the mode

the front of this form because onk

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seestraint

ion. was noted on the back of the form in the " remarks" ,

l

LER 90 4 did not identify the format and use of the LCO st us

sheet, as cause of the violation therefore, corrective ions

,

have not ye een i:aken in this regard. The failure to dentify ,

and implement dequate corrective actions to preclude repetition is

a violation of l'O.CFR 50, Appendix B,

Actions," and as s(uch will be followed as: Criterion XVI/ " Corrective

VIO 50-424/90-xx-03, "F

,

s

ure To Determine and' implement Adequate  !

Corrective Actions." '

!

Conclusion N j

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,

onthebasisofthetranscribed,Jnkerviewsandfromitsreviewof

the outage schedule, )

the i pectionsteam concluded that the

allegation was not fully s stantiated. N.The testimony indicated  ;

'

that the mode change w a critical pathsites. However, the

testimony of the shift

perintendent and the unit shift supervisor

involved indicated that at the time of the mode' change they were

not aware that an'Ir0 was in effect on the SRM a that a mode

change was pro ited.

The ins

the ion team also concluded that the corrective act

failed to identify that the format and use of thns for

140

sta sheets, was one of the causes of the event. Therefore, e

f

ure to implement appropriate corrective actions was found to

,

violation of 10 CFR 50, Appendix. 8, Criterion XVI.

2.b pr Backdatino of sianatures

An allegation indicated that a temporary change to Abnormal

Operating Procedure (AOP) 18028-C, "Ioss of Instrument Air," was

not approved within the 14-day requirement of TS 6.7.3.c; and that

the unit superintendent intentionally incorrectly signed and dated

the

'

,

temporary change to indicate that the TS requirement was

satisfied.

j- Discussion

TS 6.7.3.c requires that temporary changes to AOPs which do not

4

involve changes to the intent of the original procedure be

documented

within 14 days and

of reviewed in accordance with TS 6.7.2 and approved

implementation. TS 6.7.2 requires that changes

to AOPs be reviewed as stated in administrative procedures and

approved

Administrative by theProcedure

Plant Review Board (PRB) and gener11 manager.

00100-C, "Cuality Assurance Records

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j Administration," Paragraphs 4.1.1.4 and 4 .1.1. 8, require ~ that

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i corrections to Quality Assurance records exhibit necessary and

appropriate signatures, initials, and dates.

!

i operations Procedure 18028-C, Revision 7, provided operator actions  :

.

in the event of a loss of the instrument air system. A temporary '

j change to the procedure was initiated on May 29, 1990, to delete

i the references to the header isolation at 70 psig and the

i associated actions. This change was processed in accordance with

Administrative Procedure 00052-C, " Temporary Changes to  :

i

Procedures," which allowed the temporary implementation of minor i

j

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changes to procedures as long as the change was approved by the PRB j

and signed by,the general manager within 14 days of the temporary

change. Therefore, Temporary Change Procedure (TCP) 1802-C-7-90-1

was required to be approved by the PRB and signed by the general

,

)

manager by June 12, 1990. '

l

'! The PRB tabled the TCP on June 8, 1990, (PRB meeting 90-81) and i

j assigned action to the Operation's Department to void the TCP or

revise the TCP to incorporate the PRB comments. Revision 8 to

] Operations Procedure 18028-C was developed to modify valve numbers

and descriptions reflected in Temporary Modificatiors 1-90-006 and

i 2-90-002. This revision superseded the changes of the TCP. On

i June 12, 1990, the PRB approved Revision 8 (PRB meeting 90-82) and

!

the TCP was removed from the control room copies of the procedure.

] On June 15, 1990, the unit superintendent lined out the operations

.

manager's previous approval of the TCP and marked the TCP form as

! disapproved by the operations Department. The date entered on the

! form was June 12, 1990.

I

j On June 22, 1990, the PRB secretary initiated Deficiency Card (DC)

1-90-282 which indicated that the unit superintendent incorrectly

i

dated the TCP with the date of June 12, 1990, rather than actual

date of June 15,1990, and DC 1-90-283 which indicated that the TCP

j' was not processed within the required 14 days (i.e., by June 12,

,

1990). The resolution of these DCs, the associated PR8 meeting

i

minutes, and discussions with the operations manager and Nuclear I

Safety and Compliance Department staff indicated that described l

deficiencies were acknowledged and confirmed by the Operations

! Department on July 3,1990, and attributed to personnel error. The

I TCP form was dated with the date on which the Operations Department

l decided to void the TCP and not the date on which the original was

j actually signed. l

As part of the corrective actions for DC 1-90-282, a TCP record

,

correction notice was initiated to correctly indicate the date on '

! which the TCP fo11 was pro..ssed; however, tus TCP record

l,

correction notice could not be produced--one was subsequently

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4 written on August 14, 1990. In addition, the operations manager

- counselled the unit superintendent and assigned him to investigate  !
both DCs because he was the most knowledgeable of the deficiencies  ;
and the assignment served to reinforce the reprimand. '

The

4

subsequent PRB meeting of June 28, 1990, (PRB meeting 90-90)

determined that the 14-day TS violation addressed in DC 1-90-283

. was reportable to the VEGP vice president, but not to the NRC.

1 However, the inspection team found that the report to the VEGP vice

i president was not made.- On August 9, 1990, the PR8 (PRB meeting

}.90-104) confirmed that the report was required. As of August 17,  !

i- 1990, ~ the licensee had not issued the required . cport to the VEGP

j vice president; however, the licensee intended to issue the report. >

,

With respect to the rationale for the unit superintendent's  ;

actions, the inspection team learned (during discussions with the '

}. Technical Support Manager) that the PRB secretary told the unit

i superintendent on June 15, 1990, that the TCP needed to be voided

and 4 DC written for violating the 14-day requirement of TS 6.7.3.

l As discussed in Section 2.11 of this inspection report, Operations

i Department personnel are held personally accountable for violations

'-

and LERs (i.e., there is a direct impact on their bonus pay);  ;

therefore, a reportable occurrence based on this event could have  !

i

adversely impacted the unit superintendent's salary.

l

l The testimony of the unit superintendent indicated that he dated

the TCP with the date (June 12, 1990) on which the PR8 disapproved

I it and not the date on which it was actually signed (June ' 15,

i 1990). Additionally, the unit superintendent had no recollection

l of any discussions on June 15, 1990, regarding violation of the 14-

l day TS requirement. He indicated that he never considered the 14-

day requirement despite his previous knowledge and training

i

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concerning this requirement and the June 12, 1990, expiration date

indicated on the TCP form.

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!

The testimony of the PRB secretary indicted that during a

!

' discussion with the unit superintendent on June 15, 1990, she  ;

identified the need to void the TCP, as well as the need to write '

!. a DC for violating the 14-day TS requirement. Therefore, the

inspection team was concerned about whether the TCP was voided

j' before or after the PRB secretary identified the need to void the

!

'

TCP and initiate a DC. In order to resolve this discrepancy, the

inspection team discussed the discrepancy with the PRB secretary on

,. August 16, 1990. In addition to earlier testimony, the PR8

secretary indicated that during her discussions concerning the TCP

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'

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with the unit. superintendent on June 15, 1990, the unit

superintendent had indicated that the TCP had already been voided

j aar13 : in the day.

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conclusion

i

l On the basis of the testimony, the inspection team concluded that

backdating to avoid a violation of the 14-day TS requirement was

I not '0117 ="h-"-ti tted T= idditi^=, the r^ cer- th t ibis

i practice m- a plant-wide problem,==- et *"11 y =nh=* =-t itt ed .

i However, the inspection team did confirm that TCP 1802-C-7-90-1 had

! been dated incorrectly; this was a violation of Administrative

i Procedure 00100-C, " Quality Assurance Records Administration,"

! Paragraphs 4.1.1.4 and 4.1.1.8 and will be followed as:

! 19-l's tq -G

' VIO 50-424/90-xx-@2' and 50-425/90-mm-er, " Failure to Establish or

Implement Procedures for Required Activities." \ 1

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l

<

g y Reportability of Previous Enaineered Safety Features Actuation

System Load Seauencer outaaes  !

An allegation indicated that the operations Department incorrectly l

used a 72-hour shutdown requirement when one of the two ESFAS load

sequencers was previously inoperable. It was also indicated that

l VEGP had taken no action to ensure that the past occurrences were ,

l identified and reported to the NRC as required by 10 CFR 50.73,

j despite newly acquired information that deenergizing an ESFAS i

.

sequencer required entry into the 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> limiting condition for

l operation (Iro) action requirements of TS 3.0.3. In addition, the

possibility existed that the 140 for TS 3.0.3 (i.e. , 7 hours8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br /> to hot

. standby) were exceeded when the sequencers were previously

i deenergized for maintenance and testing. This concern was based on

(1) the lack of a specific TS for the sequencers, (2) the '

operations Department historically linking the sequencer outages to

! the emergency diesel generator (EDG) 140 of TS 3.8.1.1.b (78 hours9.027778e-4 days <br />0.0217 hours <br />1.289683e-4 weeks <br />2.9679e-5 months <br />

, to hot standby), (3) a limited review of past maintenance work

i orders (MW0s) indicated possible sequencer deenergiration; and

'

(4) comments by the engineering staff that the sequencers had been

previously deenergized.

Discussion

l There are two ESFAS sequencers for each unit--one for each 4.16-

e kilovolt (kV) emergency bus. Each sequencer is activated by one of

! two conditions, undervoltage (UV) on the associated emergency bus

! or a respective train's safety injection (SI) signal. Upon receipt

i of either or both of the initiating signals, each sequencer will

j perform all or part of the following functions:

' '

Start the associated EDG.

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j Stop any test sequence in progress.

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Strip the associated emergency bus of all loads (UV j

i only).

close the associated EDG breaker (UV only).

[ Energize the associated train's engineered safety

features (EST) loads as determined by the initiating

j signal.

l Each ESFAS sequencer contains three levels of UV detection and

j

system response, as well as the power supply for this UV circuitry.

Four potential transformers monitor the emergency bus voltage for  !

} these three levels of degraded bus voltage (Invel 1, 5 70 percent: l

Level 2, 5 86 percent; and 14 vel 3, 5 88.5 percent) and furnish an  ;
analog signal to three sets of four bistables located in one of the

4-

.

five sequencer cabinets.

!

Level _1 is the " loss of voltage" and Level 2 is the " degraded

!

i

voltage" which is referred to in TS Table 3.3-2, Items 6.d, 8.a.

and 8.b. As these TS items (applicable in Modes 1 through 4) do

i

not address the loss of all four channels in Level 1 or in Level 2

i

(as would be the case when the sequencer is deenergized), TS 3.0.3

would apply if such a loss were to occur. It should be noted,

i

however, that if the sequencer were deenergized, it could not

respond to a safety injection signal either. Therefore, there

would be only one automatic safety injection actuation channel

! (i.e., associated with the unit's unaffected sequencer) and Item

i 1.b of TS Table 3.3-2 (6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> to hot standby) would be the most

l- limiting 140. 1

'; Discussions with the operations manager, the assistant general i

,

manager-plant support, and system engineers for the ESFAS and  !

i sequencers confirmed that the Operations Department historically '

2

linked the sequencer outages to the emergency diesel generator

(EDG) 140 of TS 3.8.1.1.b (78 hours9.027778e-4 days <br />0.0217 hours <br />1.289683e-4 weeks <br />2.9679e-5 months <br /> to hot standby) . Although the )

!

applicability

had

of TS Table 3.3-2 and TS 3.0.3 to sequencer outages l

l been recently identified, past sequencer outages were not

reviewed. Therefore, with the assistance of the licensee, the  ;

i

inspection team reviewed the completed MWOs which were performed on '

4

the sequencers on Units 1 and 2, as well as the related

i

1

Instrumentation and control (I&C) , Engineering, and Operations

Department surveillance tests.

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The review of completed MWOs did identify several instances where

the work performed would most likely require the sequencers to be

,

deenergizedt however, the associated unit was found to have not

.

been in Modes 1, 2, 3, or 4 at the time the work was performed.

.

Somewhat = related to this concern, the review did identify two

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occurrences (March 4 and June 17, 1987) where the Unit 1 Train B

l sequencer was inoperable during the change of sequencer controller

4

card A (SI4T A4-3) . Specifically, when the controller card was

j removed, both the automatic SI function and UV function for the

sequencer were rendered inoperable. Because the unit was in Mode

i 3 (hot standby) during these two occurrences, the sequencers and

the ESFAS were required to be operable per TS 3.3.2. However, the

i associated 140 status sheets (1-87-354, dated March 4, 1987 and 1-

I

87-566, dated June 17, 1987) only recognized TS I40 3.8.1.1.b as

being applicable to the outage. Despite the fact that 140s

,

associated with TS Table 3.3-2 (Item 1.b) and TS 3.0.3 were not

-

recognized, these TS were not violated since the system was

j . restored within 30 minutes and 10 minutes, respectively, f1F

i ' fditie , 2- ran unit rerrin:d in 5:t Ot:nry, pert:tility "adar

_

4

j *^ 07 00.72 w 00.73  :: n;t r:';;ir:d [i.:., there t' : pr:r  !

.

r=A n<-+ 6 ihil: 1. 2 TS LOO (10 OFP 50.?2) ner we G. piani.-aken I

j te hat utandhy er : :::Olt ;f e TO LOO (10 m 50. H ) F. 1

,

i

similar to the MWO review, the inspection team's review of related

I&C, Engineering, and Operations Department's surveillance tests

l did not find any examples of the sequencers or the ESFAS being

l deenergized in Modes 1 through 4. Completed 18-month ESFAS channel

i calibrations, EDG tests, and ESTAS tests were verified as having

i been done in Modes 5 and 6. Completed quarterly testing of the

i ESFAS Auto SI K610 slave relay, which removed the automatic SI

signal to the sequencer, were verified to be performed within time

i limits allowed by TS 3.3.2. All other sequencer testing that used

l installed test circuitry is automatically bypassed on an SI or UV

signal.

4

i

In addition to the inspection team's review of MWos and ,

l surveillance test procedures, the system engineers for the l

i

sequencers and ESFAS [as well as the nuclear steam supply system l

(NSSS) supervisor) were asked if they knew of any time in which the l

4- sequencers were deenergized in Modes 1 through 4. None of these '

)

engineers remembered any such occurrences.

'

A review of applicable operator treining material (System

1

l

.

' Description 8b for Engineered Safety Features System Sequencers)

revealed that there was no reference to ESFAS TS 3.3.2, just those

for the diesel and other power sources and distributions (i.e., TS

i 3.8.1.1, TS 3.8.3.2, TS 3.8.2.1, TS 3.8.3.1, and TS 3.8.3.2.).

This finding, along with the March 4 and June 17, 1987, occurrences

l discussed above, indicates that the operations Department

historically has not linked sequencer outages to the 140s of TS 3.3.2 or TS 3.0.3. Nevertheless, discussions with the operations

,

~ manager and the licenced operators on shift indicated that although

no written guidance or TS interpretation existed for the

,

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sequencers, the operations Department staff would currently  !

consider all applicable TS requirements, including TS 3.3.2 and

j 3.0.3.

! Conclusion

The 140 actions of TS Table 3.3-2, "ESFAS Instrumentation," are  ;

'

] applicable for determining the operability of ESFAS components;

'

however,-if a load sequencer is not operable, the more restrictive i

requirement of TS Table 3.3-2, TS 3.0.3, or the affected system Iro

i should be considered. Although the EDG LCO of TS 3.8.1.1.b had  ;

'

been used for sequencer outages in t.he past, the allegation's  ;

concern of possibly exceeding the 140 for TS 3.0.3 when the  :

.

sequencers were previously deenergized yM * not 5: ';11y ,

} c'2:t: .tiatad. loa!nR*1co.

} Because there is no specific TS for the sequencers and considering ,

j (1) their unique interaction with numerous other systems and  ;

j equipment, and (2) the varying degrees in which related failures,  !

i maintenance work, and surveillances can affect the sequencers'  :

j associated functions, the inspection team concluded that additie.31  !

guidance for the operators is warranted. Therefore, this issue l'

l

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will be followed as an inspector followup item pending further

review and evaluation and is identified as -

I

N-If 39- 6

IFI 50-424/90-M and 50-425/90-xm-94, "Iack of Operator Guidance I

1

concerning the Leo Actions Applicable During ESFAS Sequencer '

outages."

1

.- 2:11211!ty -' h-==~ v nine.1 r:eneratera

{

i An allega n indicated that VEGP counted the number of starts

e failures o e EDGs incorrectly and misrepresente is

l information know in (1) a verbal presentation to C, (2)

a formal response to Region II confirmation o ction letter

l (CAL), and (3) LER 90-00 , evision 0, issued owing the March

j- 20, 1990, event involving fa es of the f1A. In addition, it

j was alleged that VEGP attempte use the EDG reliability

issue with Revision 1, and delayed . -006, Revision 1, in order

j to avoid drawing attention to ese inco et representations.

1-

i

Discussion

]

The spection team reviewed the following:

i

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!, 1) VEGP presentation in the Region II office ~ on April 9, 1990

concerning the site area emergency event of March 20, 19 .

his presentation is identified as Enclosure 2 to the Re on

i meeting summary letter of May 14, 1990. /

1

4

~2) VEG 1etter dated April 9, 1990, in response to the Region II

i cont ation of action letter (CAL) dated March 23,'1990. }

}  !

j 3) LER 90-006, issued April 19, 1990, to report the site area

emergen event of March 20, 1990. >

i These documentsMnd the following procedures describe the EDG

operability.statu and the licensee's program for recording EDG

! start information and the EDG surveillance test frequency i

4 requirements:

\

Procedure 550 8-C, " Diesel Start.Ing" l

?

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Procedure 1314 -1, "EDG Operation for Maintenance

Troubleshooting Maintenance Testing"

^

Procedure 14980-1, EDG Operability Test" i

e

l The licensee indicated in a tran

\/arency used during the Region II

l presentation that there were 18 s cessful starts on EDG f1A and 19

i

' successful starts on EDG $15 tyeen the loss-of-offsite-power

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event (March 20, 1990) and the pXesentation to Region II of

April 9, 1990. The inspectiop' team r iewed the EDG start logs and

j the detailed EDG start records complet during the performance of

i Surveillance Procedures 13145-1 and 1498 -1. The inspection team's

i review of these records in'dicated that th a were 31 EDG f1A and 29

'

EDG #1B attempted startpi Two of the EDG A and eight of the EDG

f1B starts involved pr#blems or failures. EDG f1A there were a

i total of 29 successful starts and on E 013 there were 21

i successful starts. However, there were s veral intermittent

problems or failurm/ s during the EDG f18 start tempts. Although

! there were 29 6 sequential starts n EDG f1A, the

inspection team,7identified

ccessful, that there were on1 12 successful,

j sequential staits of EDG $15 during this time peri .

i

! TS 4.8.1.1. .a requires that each EDG be demonstrate operable in

l accordane with the periodicity specified in TS Tabl 4 . 8-1 by

l' Verifyl that the EDG starts and assumes rated fra ency and ,

voltage in accordance with the EDG surveillance test This

. surve lance test required a minimum run time of 1 hou at a

l .desi ated load. The inspection team found that at the time the

l pre entation to the NRC, the operability test of the EDGs had een

s cessfully demonstrated two times. In addition, the EDGs ad

l

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i uccessfully passed four operability tests before Unit i entere

j e 2. Therefore, the EDGs were reliable and operable before t e i

j presentation.

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The WRC Region II Office was not verbally informed of the l

j

'

incomp'lete information regarding the number of EDG starts until

1 June 11 1990 (approximately 2 months after.the presentation). .

j Although evision 1 of LER 90-006, dated June 29, 1990, correctly  !

) identifiedsthe number of sequential, successful EDG starts from the i

j and of the'saintenance test program (i.e., the first successful

! operability st per TS 4. s . l .1. 2 a ) until the issuance of LER 90-

i 006, Revision , dated April 19, 1990, this revision (June 29,

j 1990) did not address the number of EDG starts that should have

been cited in th presentation, in the VEGP letter in response to

the CAL, and in R 90-006, Revision O. The correct number of ,

j sequential, ' success ul starts for EDG #18 was 12 and not 19 as  !

! indicated in the pres tation. Therefore, the NRC was not informed l

of the correct informa ion in a timely manner. 1

The information presente to the NRC did not coopletely describe

. the problems and failures k at occurred with EDG $18. However, the '

i testimony indicates that t general manager's intention was to

i demonstrate that the problem involving the immediate trip of EDGs

identified during and follow gfthe March 20, 1990 event were

corrected prior to Unit 1 start .- Therefore, a compliation of the

total number of successful sta' s (i.e., a start that did not

s

ortan factor in his presentation.

i immediatelytrip)wasanimp/

l The testimony also indica d that e unit superinten: lent (Us) i

-

researched the EDG starti history fo the NRC presentation based

on a request from the ge ral manager. e general manager did not
ask the US to prepare a complete descri ion of the EDG starting

i history. specifica11 ' the general manage requested a summary of

l only the successfu starts--the informati concerning the EDG

j problems and fallu s was not requested. In ddition, the Us used

j the unit reactor rator logs instead of the E operating logs to

compile the EDG tarting history. The reactor perator logs did

! not contain a etailed description of problems failures which

! occurred dur g the EDG starts. The US did not ceive specific

j guidance co erning the type.of EDG starts that he w requested to

l

summarise. In addition, the testimony indicated that the original

, assumptigns and EDG $1B start information used in the esentation

were alp 6 used in the VEGP response to the CAL, and in R 90-006

issuedApril 19, 1990.

, i

.

Thef [nspection team's review of ' the Unit 1 EDG's reliabil and

o rability status between March 21 and June 14, 1990, raise the

11owing additional concern. The review was performed to ve fy

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t at all EDG failures were identified and classified as eit

va id or non-valid and were reported to the NRC as required b TS

r

4.8. .1.3 and TS 6.8.2. The inspection team discovered tha the

foll ing f ailures during starts of EDG f1B had not been clas ified

as val d or non-valid and, consequently, had not been repofted to

the NRC ursuant to TS 4.8.1.1.3 and TS 6.8.2.

EDG S art Date Remarks

/

1-90-13 3/22/90 EDG trfp, high-

temperature lube oil.

Ma i n 't e na nce

troubleshooting test.

/

1-90-134 3/23/90 EDG / trip, low jacket

water pressure.

M ,4 i nt a nance

2 troubleshooting test.

.

1-90-136 3 24/90 EDG intentionally stopped

due to alarmed condition,

high jacket water

temperature. Maintenance

troubleshooting test.

1-90-157 5/23/ 0 EDG trip, high jacket

water temperature

M a i nt e na nce

troubleshooting test. i

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1-90-160 5/23/90 END G trip, 1ow

tutbocharger

-161 o i' pressure.

Main nance

-162 troub e. shooting test.

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1-90-164 5/23/90 EDG trip high jacket

water

-163 temperature. Maintenance

troubleshoot g test.

I

These in .ction findings were discussed with the e ineering l

support anager who agreed that these types of failures ave not '

been ported. The licensee committed to have all E start I

,

recor s reviewed for any unreported failures.

Th inspection team also four.. that a violation -as previou ly

i entified for the failure to report all EDG failures in Inspecti

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, Re rt 50-424/87-57 dated November 1987. Although the failur to

,

repo all EDG failures is a violation of TS 3.8.1.1.3

6.8.2, the inspection team concluded that the failure

d TS

' s the

result inadequate implementation of corrective a ions to

j

l

prevent re urrence of a violation and, as such, is a vjdlation of

- 10 CFR 50 Ap ndix 8, Criterion XVI, " Corrective Actiop," and will

be followed a

VIO 50-424/90-xx- , " Failure to Determine and Implement Adequate

j Corrective Actions. ,

,

/

j Conclusion

1

/

/ l

i The. allegation that VEGP i orrectly counted the number of starts

l

and feilures of the EDGs a knowingly misrepresented the EDG '

. reliability in order to s1 cad the NRC was partially l

. substantiated. On the basis of u sworn testimony and its review

j j

of EDG records, the. inspection te concluded that the Region II 1

,

presentation was not intended to r resent a specific number of

j successful valid tests as specified in G 1.108 and TS 4. 8.1.1.2a, l

i

but rather to describe the EDG maintenan test program and the EDG ,

! reliability status. Nevertheless, the i ction team concluded  !

i

that the NRC was not informed of the incor et information until

the NRC asked for it dh[ ring the inspection. l

e lack of specific I

guidance concerning he EDG information desi d, coupled with
inadequate researc  !

of the EDG starting histo , resulted in 1

providing incomp te and therefore inaccurate infotsation to the ]

NEC. The CAL r ponse and LER 90-006 were also inco ct because

they were bas on the IDG start information that was c iled for

! the VEGP pr antation in the Region II Office. The inspec on teaa

! concluded at the failure to provide accurate information o the

] NRC was a violation of 10 CFR 50.9 requirements and wil be

l follow as: .

l VI 50-424/0-xx-05; 50-425/90-xx-05, " Failure to provide Accurate

,

r

ornation to the NRC."

, 7 6 y Air Quality of Emeraency Diesel Generator Startina Air System

\

An allegation indicated that VEGP had no basis for its conclusions

i regarding the air quality of the EDG starting air system and

misrepresented the air quality in the licensee's written response ,

to the CAL.

I

f Discussion

i

i

The ir. pection team reviewed the maintenance records and deficiency

cards associated with Unit 1 EDG starting air system. The team i

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4

was established when preoperational tests were init

on Unit 1 in November 1986. t

' this date, '

part of 1988,but' not on a scheduled frequency.During Dewpoint themeasurements

latter w:

!

i established to measure the EDG starting air system The

dewpoi{

!

the

current air drPM progran required checking the dewpoint monthly, cleanin  !

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addition, yer condensing

operating units,11882-1,

Procedure and cleaning the fan motors. In

i "Outside Area Rounds," i

i dryers

noisture. be blown down on a daily basis untilrequired that the E)

i

they were free of

operators blev The inspection team verified that the plant equipment ,

performance of their down the air systems on each shift during the

rounds.

!

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A review of the Unit 1 EDG maintenance history records indicat e

d

.

that the majority

specifications. of the devpoint

There were instances, measurements taken were n

withi i

j

i asasurements were above specifications.however, when the dewpoint i

primarily

instruments, attributed to problems with (1) These conditions were

l

extended pwriods (2) ofsystem

time, andair dryers beingthe dewpoint measuring

system following maintenance. (3) repressurizing the EDG air start

out of service for I

i

s

The inspection team reviewed maintenance records associated an

with

internal inspection of the EDG air start system air receiver5-

micron control _ air system filter inspection and replacement ,

the replacement of the dowpoint measuring instrument, with and

analyzer. an EG6  ;

i

  • Following the loss of offsite power event of March 20 G

1990, the control air system instrument lines were disconnected or

,-

f

maintenance troubleshooting and functional tests of Calcon sensors

The system engineers associated with this work stated that no .

i

evidence of internal noisture or corrosion was noted

inspection and calibration of the calcon sensors or theair cortrol

during

system instrument lines when this equipment was disconnected for

.

!

maintenance troubleshooting and testing.

j Conclusion -

'

!.

The inspection team concluded that the licensee did have an

{'

adequate basis to assess the quality of the EDG starting air

system. ,

1

inspection

addition, the of EDG air start system components a on. In

for degr

i PM program dewpoint readings have shown more

i

The

concerning allegation

EDG air

that

start

VEGP

system

did not have a ements

aer.basis for th

-4.i.uil-i A C #id *4 C D quality was not

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um * A INhgebm.

yQWidLC. L m. eta & Guy as@v

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M

y Reportability of Previous System Outages l

f

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An allegation indicated that VEGP failed to immediately notify the \< >

{

j

NRC as required by 10 CFR 50.72 when VEGP identified that both

trains of the containment fan coolers (CFCs) had been previously

inoperable at the same time on Unit 1.

i

j

.

I Discussion

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I

The inspection team's review of plant records indicated that this  !

! condition occurred when EDG f1A was declared inoperable when tape

(used when the EDG was being painted) was found on the EDG fuel

j rack. The tape kept the fuel injector piston from moving and

i injecting fuel into the EDG. With EDG f1A inoperable, the

.

equipment associated with the Train A was also inoperable. In the

process of investigating the installation of the tape, VEGP  !

i;

identified that this condition existed during a period when the

Train B containment fan coolers were also in a degraded condition  :

j for maintenance.

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During the performance of Surveillance. Procedure 14623-1, Train B

!

1

containment

speed. 140 1-90-560 fan cooler (CFC) 1-1501-A7-003 failed to start in slow

was initiated at 0115 hours0.00133 days <br />0.0319 hours <br />1.901455e-4 weeks <br />4.37575e-5 months <br /> on June 19, 1990,

J and maintenance on the CFC was initiated. The CFC was returned to

j operable status on June 19,1990, at 1415 hours0.0164 days <br />0.393 hours <br />0.00234 weeks <br />5.384075e-4 months <br />. Approximately 9

hours later [on June 19,1990, at 2359 (Lco 1-90-562)), EDG f1A was

i

determined to be inoperable because the tape had been installed on

i- the fuel rack. On July 17, 1990, VEGP issued LER 90-014 to

j

identify the previously unrecognized violation of the 140 in

accordance with 10 CFR 50.73.

'

, Conclusion

!

Based upon the fact that VEGP did not become aware that both trains

,

of CFCs were simultaneously inoperable until after the Train B CFC

!

j fan had been returned to service, the immediate notification

requirements of 10 CFR 50.72 were not applicable. The allegation

, that previously

the VEGP failed to immediately

degraded c notify the NRC upon discovery of

e , - ,ondition> .

of the CFCs was not .Se44y

j

g.1 W Intimidation of Plant Review Board (PRB) Members

i

i

f An allegation indicated that Plant Review Board (PRB) members were

allegedl

j meeting.y intimidated and pressured by the general manager in a PRB

The meeting occurred in February 1990, to determine the

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acceptability of the safety analysis for the installation of the

FAVA microfiltration system.

Discussion

T.i j

k

As discussed in Section ht" of this inspection report, several ,

!

'

safety evaluations were performed for the installation of a

temporary modification which installed the FAVA microfiltration

i system. Discussions with PRB members indicated that during the

t review of these safety evaluations, various PRB members had

1 expressed reservations on several occasions concerning the

4

acceptability of the installation of the FAVA system.

!

.' Despite these reservations, the inspection team's review of the PRB

Meeting minutes associated with this temporary modification

j

identified few instances of the PRB members documenting their

i dissenting opinions. Specifically, PRB meeting 90-15 (dated

February 8, 1990) documented one PRB member's negative vote and

'

i dissenting opinions regarding the acceptability of exempting the

temporary modification from regu'.atory requirements and the

, adequacy of the system's safety evaluation. PRS Meeting 90-28

. (dated March 1, 1990) indicated that information and issues

regarding the FAVA system's safety analysis were presented to the

j PRB and that the general manager solicited written comments and

! questions from other members for resolution. The only other

l example was in PRB meeting 90-32 (dated March 6, 1990) which

!- identified a dissenting opinion related to the acceptability of

j votina on the FAVA system installation when the PRB member who  ;

raised the initial questions and concerns on the operation of the

i FAVA system was not present.

! Discussions with the PRB members indicated that during the various

PRB meetings concerning the installation of the FAVA system, the  ;

i PRB members felt intimidated and pressured by the presence of the '

l- general manager at the PRB meeting. The sworn testimony confirmed

4

that on one occasion an alternate voting member felt intimidated  ;

and feared retribution or retaliation because the general manager i

j was present at the meeting and the PRB member knew the general 1

j. manager wanted to have the temporary modification approved.  ;

j However, the testimony also indicated that the.PRB member did not '

a

alter his vote and felt comfortable with how he had voted. In

l addition, the PRB member was not aware of any occasions on which he

or any other PRB member had succumbed to intimidation or feared  ;

i

! retribution.

!

'

The incpection team verified that the general manager was informed l

i

following this meeting that several PRB members viewed his presence

as intimidating. As a result, on March 1, 1990, the general

,

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DRAFT '- PREDECISIONAL INFORMATION

manager set with all PRB members to reiterate the member's duties

and responsibilities.

He specifically told the members that his

presence at PRB meetings must not

influence them and that  !

alternates should be

responsibility. Heselected who would feel comfortable with this

also addressed i

the difference between

and their respective methods for resolution. or quality concerns,

professional differences of opinion and safety

conclusion ,

The inspection

felt intimidated

was present at the andPRB team

feared retribution

meeting. concludedbecause the that general in manager

on* case a PRl

However, this member 6ala nor W

change his vote in response to this pressure and the general

manager met with the PRB to allay fears. Based on the testimony,

the inspection team concluded that retribution did not occur. i

Nevertheless, this confirmed event and the absence of dissenting '

opinions in the PRB meeting minutes indicate that there was a '

potential for an adverse affect on open discussions at the meeting, t

The licensee needs to ensure that PRB members freel

express their technical opinions and safety concerns.y and openly

K Personnel Accountability

As a result of several comments and questions by the licenced

operators

to rate theto the inspection team, the team reviewed the method used

supervisors. performance of the shift superintendents and unit shift

Discussion

The o

rations manager stated that the shift superintendents (SSs)

"

e SSs re ed to su int ndent

i s and a

US personally prepared the performance appraisals of the 8 s.

i The personnel accountability system, first used in 1989, was a pay-

for-performance methodology. Annual pay increases and e percentage

i of

in the Operations Department

accountability categories. bonus were dependent on their ratings

,

i

subdivided into performance categories.Each accountability Most of the performance category was  !

categories vern based upon group performance.

.

'

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eliminated, any differential in pay will Once these are i

result from eight

t

performance categories. Implementation of the plan in 1989 could

i result in

superintendent. up to an $8,000-a-year difference 'n bcnus pay to a shift

weights are: The performance categories and their relative

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. *

Personnel safety 4.1%

i

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Regulatory compliance 10.2%

.

ESFAS actuation 12.2% }

I Reactor trips 10.2%

!

'

  • MWO performance 4.1%

'

.

Special projects a.2% '

=

Personnel development 30.6%

l .

Training 20.4%

,

i

{ Therefore, 51 percent will be associated with personnel development

]

and training and 32.6 percent will be associated with the number of

LERs, and violations (i.e. , regulatory compliance (10.2 percent),  ;

.

ESFAS actuation (12.2 percent) and reactor trips (10.2 percent)]. '

Conclusion

'

The inspection team concluded that there was a

t

potential

'

,

disincentive for identifying items which may result in LERs or

violations.

'

In addition, the inspection team concluded that the

j operations manager

information to the inspection provided incorrect

team. or inadequately researched

!

i

The inaccurate information )

concerned whether the operations manager personally performed the

a

performance appraisals of shift superintendents. The information i

-was not very important because the inspection team did not use the 3

j informationteam

inspection as the basis forthat

concluded a significant

this failure inspection finding. The {

-

to provide accurate ]

i information was an example of a violation of the 10CFR 50.9

{

requirements

followed as: to provide accurate information to the NRC and will be

' 14-1L- Ig-12.

,

VIO 50-424/90-aoeHPJ; 50-425/90.xx-65, " Failure to Provide Accurate

Information to the NRC."

'

j 3.0 EXIT INTERVIEWS

1

'

The inspection scope and findings were summarized on August 17,

i

1990, with those persons indicated in Appendix 2. The inspection

team described

inspection results.the areas inspected and discussed in detail the

The licensee made numerous

,

comments. dissenting

i

materials provided to or reviewedThe licensee did not identify as proprietary any o

i inspection. by the inspector during this

,

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.

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APPENDIX 1

LIST OF TRANSCRIBED INTERVIEWS

DATE TIME PERSON

,

8/14/90 904 hours0.0105 days <br />0.251 hours <br />0.00149 weeks <br />3.43972e-4 months <br /> George Bockhold

911 hours0.0105 days <br />0.253 hours <br />0.00151 weeks <br />3.466355e-4 months <br /> Jim Swartzwelder

1023 hours0.0118 days <br />0.284 hours <br />0.00169 weeks <br />3.892515e-4 months <br /> Harvey Handfinger

1026 hours0.0119 days <br />0.285 hours <br />0.0017 weeks <br />3.90393e-4 months <br /> Bill Diehl

1109 hours0.0128 days <br />0.308 hours <br />0.00183 weeks <br />4.219745e-4 months <br /> Mike Horton

1335 hours0.0155 days <br />0.371 hours <br />0.00221 weeks <br />5.079675e-4 months <br /> Mike Chance

1136 hours0.0131 days <br />0.316 hours <br />0.00188 weeks <br />4.32248e-4 months <br /> Jimmy Paul cash

1338 hours0.0155 days <br />0.372 hours <br />0.00221 weeks <br />5.09109e-4 months <br /> Dudley Carter

1529 hours0.0177 days <br />0.425 hours <br />0.00253 weeks <br />5.817845e-4 months <br /> Bruce Kaplan

1625 hours0.0188 days <br />0.451 hours <br />0.00269 weeks <br />6.183125e-4 months <br /> Greg Lee

1800 hours0.0208 days <br />0.5 hours <br />0.00298 weeks <br />6.849e-4 months <br /> Jeff Gasser

8/15/90 906 hours0.0105 days <br />0.252 hours <br />0.0015 weeks <br />3.44733e-4 months <br /> Allen Mosbaugh

937 hours0.0108 days <br />0.26 hours <br />0.00155 weeks <br />3.565285e-4 months <br /> Ernie Thornton

1009 hours0.0117 days <br />0.28 hours <br />0.00167 weeks <br />3.839245e-4 months <br /> John Gwin

1048 hours0.0121 days <br />0.291 hours <br />0.00173 weeks <br />3.98764e-4 months <br /> Steve Waldrup

1335 hours0.0155 days <br />0.371 hours <br />0.00221 weeks <br />5.079675e-4 months <br /> Jerry Bowden

1452 hours0.0168 days <br />0.403 hours <br />0.0024 weeks <br />5.52486e-4 months <br /> John williams

1637 hours0.0189 days <br />0.455 hours <br />0.00271 weeks <br />6.228785e-4 months <br /> Carolyn Tynan

1730 hours0.02 days <br />0.481 hours <br />0.00286 weeks <br />6.58265e-4 months <br /> John Williams l

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APPENDIX 2

PERSONS CONTACTED

Licensee Employees

  • J. Aufdenkampe, Manager Technical Support
  • G. Bockhold, Jr. , General Manager Nuclear Plant
  • D. Carter, Shift Superintendent

J. Bowden, Work Planning ,

J. Cash, Unit Superintendent l

M. Chance, Senior Engineer, Engineering Support ,

  • S. Chesnut, Technical Support i

C. Coursey, Mair.cenance Superintendent l

W. Diehl, Shif t Supervisor, Operations

Frederick, Safety Audit and Engineering Group Supervisor

,

  • G. 1

J. Gasser, Shift Superintendent, Operations

  • L. Glenn, Manager. - Corporate Concerns
  • D. Gustafson, Maintenance Engineering Supervisor i

J. Gwin, Corporate Systen Engineer

  • H. Handfinger, Manager Maintenance
  • M. Horton, Manager Engineering Support

.

,

B. Kaplan, Senior Engineer, Engineering Support

G. Lee, Plant Engineering Supervisor, Operations

  • R. LeGrand, Manager Health Physics and Chemistry

W. Lyons, Quality Concerns Coordinator  ;

  • G. McCarley, Independent safety Engineering Group Supervisor
  • C. McCoy, Vice-President, Georgia Power Company
  • R. Mcdonald, Executive Vice-President, Georgia Power Company l
  • D. Moncus, Outage and Planning  ;
  • A. Mosbaugh, VEGP Staff '

R. Odom, Nuclear Safety and Compliance Manager l

  • A. Rickman, Senior Engineer - Nuclear Safety and Compliance i
  • L. Russell, Independent safety Engineering Group, SONOPCO
  • M. Shelbani, Senior Engineer  !
  • C. Stinespring, Manager Plant Administration
  • S. Swanson, Outage and Planning Supervisor  ;
  • J. Swartzwelder, Manager Operations -

E. Thorton, Shif t Supervisor, Operations I

  • E. Toupin, Oglethorpe Power Corporation .

C. Tynan, PRB Secretary i

S. Waldrup, Planning and Scheduling Supervisor

J. Williams, Shift Superintendent, Operations ,

  • Attended exit interview, August 16, 1990.  ;

!

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APPENDIX 2

PERSONS CONTACTED (continued)

! NRC Employees Who Attended Exit Interview

-

R. Aiello, Resident Inspector - Vogtle

B. Bonser, Senior Resident Inspector - Vogtle

M. Branch, Senior Resident Inspector - Watts Bar

R. Carroll, Project Engineer - RIIK. Brockman, Chief, Reacto

i

N. Huneauller, Reactor Engineer - NRRL. Carner, Senior R

0. Matthews,

>

Project Director - NRR

J. Milhoan, Deputy Regional Administrator - RII

R. Starkey, Resident Inspector - VogtleL. Reyes, Directo

P. Taylor, Reactor Inspector - RII

M. Thomas, Reactor Inspector - RII

,

C. VanDenburgh, Section Chief - NRR

J. Wilcox, Operation Engineer - NRR

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- DRAFT - PREDECISIONAL INFORMATION

APPENDIX 3

LIST OF ACRONYMS i

AOP Abnormal Operating Procedure

ARB. Alternate radwaste building

ASME' American Society of Mechanical Engineers

CAL Confirmation of action letter i

CFC Containment Fan Cooler j

CFR Code of Federal Regulations l

CIV containment isolation valve

DC Deficiency card

DRP Division of Reactor Projects

EDG Emergency diesel generator i

Electric Power Research Institute

'

EPRI

ESF Engineered safety features

ESFAS Engineered safety features actuation system

TSAR Final Safety Analysis Report  ;

NUT Holdup tank

I&C Instrumentation and controls

IFI Inspector follovup iten

IST Inservice test

kV Kilovolt

LCO Limiting condition for operation

LER Licensee Event Report

NWO Maintenance work order

NRC Nuclear Regulatory Commission

NRR Nuclear Reactor Regulation

NSCW Nuclear service cooling water

NSSS Nuclear steam supply system

OI Office of Investigations

PM Preventative maintenance

PRB Plant Review Board

psig Pounds per square inch gauge

PVC Polyvinyl chloride

QA Quality Assurance

RII Region II Office

RCS Reactor coolant system

l REA Request for engineering assistance

RG Regulatory Guide ,

'

l RHR Residual heat removal

SER Safety Evaluation Report

j SI safety injection

i SONOPCO Southern Nuclear Operating Company

SRM Source range monitor

. SS shift superintendent '

SSS Shift support supervisor

LIMITED DISTRIBUTION - Not For Public Release

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LIMITED DISTRIBUTION - Not For Public Release

DRAPT - PREDECISIONAL INFORMATION

APPENDIX 3 '

LIST OF ACRONYMS (continued)

STS Surveillance task sheet

TCP Temporary change to procedure

TS Technical Specification

USS Unit shift superintendent

UV Undervoltage

VEGP Vogtle Electric Generati!.g Plant

VIO Violation

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LIMITED DISTRIBUTION - Not For Public Release

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