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| issue date = 01/17/1986
| issue date = 01/17/1986
| title = Forwards Response to IE Bulletin 79-27 Re Electrical Buses Powering safety-related & nonsafety-related Instrumentation & Control Circuitry.Info Suppls Util 851104 Response
| title = Forwards Response to IE Bulletin 79-27 Re Electrical Buses Powering safety-related & nonsafety-related Instrumentation & Control Circuitry.Info Suppls Util 851104 Response
| author name = MANGAN C V
| author name = Mangan C
| author affiliation = NIAGARA MOHAWK POWER CORP.
| author affiliation = NIAGARA MOHAWK POWER CORP.
| addressee name = ADENSAM E G
| addressee name = Adensam E
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| docket = 05000410
| docket = 05000410
Line 18: Line 18:


=Text=
=Text=
{{#Wiki_filter:IREGULATO~INFORM*TIONDISTRIBUTIONTEM(RIDS)ACCESSIONNBR:8602100282DOC.DATE:'86/01/17NOTARIZED:NODOCKET0F'SCIL:50-410NineMilePointNuclearStationeUnit2iNiagaraMoha05000410AUTH.NAMEAUTHORAFFILIATIONM*NGAN>C.V.NiagaraMohawk.PowerCorp.RECIP.NAMERECIPIENTAFFILIATIONADENSAMiE.G.BWRProspectDirectorate3A(s
{{#Wiki_filter:I REGULATO~INFORM*TION DISTRIBUTION                  TEM (RIDS)
ACCESSION NBR: 8602100282          DOC. DATE:     '86/01/17    NOTARIZED: NO            DOCKET 0 F'SCIL: 50-410 Nine    Mile Point    Nuc l ear Stati one Unit    2i Niagara Moha      05000410 AUTH. NAME            AUTHOR  AFFILIATION M*NGAN> C. V.         Niagara  Mohawk. Power Corp.
RECIP. NAME            RECIPIENT AFFILIATION ADENSAMi E. G.         BWR Prospect    Directorate 3 A(s


==SUBJECT:==
==SUBJECT:==
ForwardsresponsetoIEBulletin79-27reelectricalbusespoweringsafety-related8cnonsafet'-relatedinstrumentation8ccontrolcircuitrg.Infosupp1sutil851104response.~gp/cr/i0DISTRIBUTIONCODE:B001DCOPIESRECEIVED:LTR/NCL1ZE:TITLE:LicensingSubmittal:PSAR/FSARAmdts5RelatedCorrespondenceNOTES:RECIPIENTIDCODE/NAMEBWRADTSBWREBBWRFOBHAUGHEYeM01BWRRSBINTERNAL:ACRS41ELD/HDS3IE/DEPER/EPB36NRRBWRADTSNRRPWR-BADTSNRR/DHFT/HFIBNIRGFILE04IBEXTERNAL:24XDMB/DSS(AMDTS)NRCPDR02PNLGRUEL>RCOPIESLTTRENCL11+11<1lo2'2+1lcR1loI1loj1loRECIPIENTIDCODE/NAMEBWRPD3PDBWREICSBBIJRPD3LABWRPSBADM/LFMBIEFILEIE/DGAVT/GAB21NRRPWR-AADTSNRRROE'.LNRR/DHFT/MTBNRR/DSRO/RRABRGNiBNL(AMDTSONLY)LPDR03NSIC05COPIESLTTRENCLlo1ia11o1lo1colaTOTALNUNBEROFCOPIEBREQUIRED:LTTR,PfENCL MRg*'RI,llM*IMR*4hf"4
Forwards response to IE          Bulletin 79-27 re electrical buses powering safety-related          8c  nonsaf et'-related instrumentation 8c  control circuitrg. Info supp 1 s util 851104 response. gp/cr/i 0~
'7MIIASAIRAQPgQOQQgNIAGARAMOHAWKPOWERCORPORATION/300ERIEBOULEVARDWEST,SYRACUSE.N.Y.13202/TELEPHONE(315)474-1511January17,1986(NMP2L0588)Ms.ElinorG.Adensam,DirectorBWRProjectDirectorateNo.3U.S.NuclearRegulatoryCommission7920NorfolkAvenueWashington,DC20555
DISTRIBUTION CODE: B001D COPIES RECEIVED: LTR                 / NCL 1 TITLE: Licensing Submittal: PSAR/FSAR Amdts 5 Related Correspondence ZE:
NOTES:
RECIPIENT        COPIES                RECIPIENT          COPIES ID CODE/NAME      LTTR ENCL            ID CODE/NAME      LTTR ENCL BWR ADTS                  1      1+     BWR  PD3 PD                  lo BWR EB                    1      1<     BWR  EICSB            1      ia BWR FOB                    1      lo      BIJR PD3 LA            1      1o HAUGHEYe M      01      2      '2+       BWR PSB                1      lo BWR RSB                    1      lcR INTERNAL: ACRS              41                        ADM/LFMB ELD/HDS3                                  IE FILE IE/DEPER/EPB 36                            IE/DGAVT/GAB 21 NRR BWR    ADTS                            NRR PWR-A ADTS NRR    PWR-B  ADTS                        NRR ROE'. L NRR/DHFT/HFIB                              NRR/DHFT/MTB N            IR                          NRR/DSRO/RRAB G FILE      04        1      lo      RGNi IB          I EXTERNAL: 24X                          1      lo      BNL(AMDTS ONLY)
DMB/DSS (AMDTS)                   j      LPDR          03            1 co NRC PDR          02        1      lo      NSIC          05            la PNL GRUEL> R TOTAL NUNBER OF COPIEB REQUIRED:            LTTR, Pf        ENCL


==DearMs.Adensam:==
M R
Re:NineMilePointUnit2DocketNo.50-410EnclosedistheNineMilePointUnit2responsetoI.EDBulletin79-27requestedbyyourstaffduringtheInstrumentandControlSystemsBranchAudit.ThisinformationsupplementsourpreviousresponsedatedNovember4,1985.tencopiesareprovidedforyouruseandinformation.Verytrulyyours,C.V.MangSeniorVicePresidentNLR:jaEnclosure1233Gxc:R.A.Gramm,NRCResidentInspectorProjectFile(2)'l'IZz~//se~Pr"~"l~'suies~peca/s>/~~*~d'rldSe/bleL8602i00282860ii7PDRADOCK050004i08PDR
g
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        'R I, ll M
lt VNIAGARAUMOHAWKaq-0071'3202+IPINF0RMAT(pMNIAGARAMOHAWKPOWERCORPORATION/300ERIEBOULEVARDWEST.SYRACUSEN.Y,13202/TELEPHONE(315)474~1511January17,1986(NMP2L0588)Ms.ElinorG.Adensam,DirectorBHRProjectDirectorateNo.3U.S.NuclearRegulatoryCommission7920NorfolkAvenueHashington,DC20555
I MR 4
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==DearMs.Adensam:==
        '7 MIIASAIRA Q PgQOQQg NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST, SYRACUSE. N.Y. 13202/TELEPHONE (315) 474-1511 January 17, 1986 (NMP2L 0588)
Re:NineMilePointUnit2DocketNo.50-410EnclosedistheNineMilePointUnit2responsetoI.E.Bulletin79-27requestedbyyourstaffduringtheInstrumentandControlSystemsBranchAudit.ThisinformationsupplementsourpreviousresponsedatedNovember4,1985.Tencopiesareprovidedforyouruseandinformation.Verytrulyyours,-)ij((lLIWLtl,C.V.ManganjSeniorVicePresidentNLR:jaEnclosure1233Gxc:R.A.Gramm,NRCResidentInspectorProjectFile(2) 1J 2VBB-UPSlCTESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenancesupplyandthatifatransientoccursonthemaintenancesupplyitcaneffecttheDClogicsuchthatitwilltriptheunit.Thistestisdonewiththeoldinternallogicbatteriesandthenrepeatedwithnewones.EachoftheinvertertripswillbetestedtoverifythateachcircuitisstillintactexceptDCOV.AnACinputtransienttoUPSwillbesimulatedtoverifythattheunitcan"rideout"anormalACinputtransientwithouttripping.TheK-5relaypickupanddropoutvoltagesandtheDCtrip-pointoftheDClogicwillberecorded.ResultsSummary:1.)XtwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenancesupply.2.)ArapidopenandclosingoftheupstreamnormalACinputbreakertotheUPSwasdoneandtheunitdidnottriporgoonbattery.NonoticeableeffectwasseenontheUPSoutput.3.)EachinvertertripcircuitexceptDCOVwastestedandeachfunctionedasdesigned.4.)Fasttransienttests:Withtheoldbatteriesstillinstalledavoltageinterruptionof100-150msecdurationwasgiventotheACinputtotheDClogicofUPS1C.TheDClogicwasinitiallyat19.86VDC.Theunittripped3outof4times.ThiswasdonefirstwiththeloadsonmaintenancesupplyandthenalsowiththeloadsonUPSpower.Withthenewbatteriesinstalledtherewasnotripwhenthefasttransienttestwasperformed25successivetimes.TherewerenotripsbutarepeatedSCRshortalarmoccurredwhichisindicativeofnoisespikeswithintheunit.  
Ms. Elinor G. Adensam, Director BWR  Project Directorate No. 3 U.S. Nuclear Regulatory Commission 7920  Norfolk Avenue Washington,  DC 20555


page25.)TheK-5relaydropoutwasrecordedandwasfoundtobebelowthetrippointoftheDClogicpower.6.)Normaltransfersweredone,UPStomaintenanceandmaintenancetoUPS,withdeadbatteriesandtherewerenotripsoftheUPS.ThemaintenancesupplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.CONCLUSIONThistest.provesthattheDClogicpowerisfedbytheBphasemaintenancepower,andthatitissusceptibletovoltagetransientsonthemaintenancesupply.Itmaybesusceptibletoothertransientsaswellbecauseitisdirectlytiedtomaintenancesupply.ThetestDOESNOTprovethelevelofsusceptibility,thatis,itdoesnotprovethatthetransientwasofanysetvoltageorduration.Thetestimpliesthatthebatteriesmayhavemitigatedthetripbutisnotconclusive.Eachtripcircuitwastestedsuccessfullysonofailuretoanyoftheseoccurredthatcausedthetrip.Thefastopen/closeofthenormalACinputbreakerprovesthattheunit.wouldwithstandanACinputtransientwithoutfailureorwithoutgoingonbatterypower.  
==Dear Ms. Adensam:==


NumericalResults:1.)FastTransientTests-a.)Withexistinbatteries-page32.)Withloadsonmaintenance:At19.86VDC(90.0VAC)-~vari(150msec.)At19.86VDC(120VAC)-~tri(150msec.)WithloadsonUPSpower:2Tries,1~tri(200msec.)b.)Withnewbatteries-1.)Approx.20.0VDC-25times,~notri.(100msec.)2.)TheDClogictripsat<16.9VDC.(with84.59VAConinput).3.)K-5relaydropout-45VACK-5relaypickup-**notrecorded4.)Thefollowingtripstestsweredone:a.)OV/UVb.)ACUVc.)ACOVd.)DCUVe.)Frequencyfailf.)LogicFailureg.)Powersupplyfailureh.)Clockfailure5.)Theinternalbatteryvoltagewasmeasured:Positive-+0.6Negative-+0.04
Re: Nine    Mile Point Unit      2 Docket No. 50-410 Enclosed is the Nine Mile Point Unit 2 response to I.ED Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit. This information supplements our previous response dated November 4, 1985. ten copies are provided for your use and information.
Very  truly yours, C. V. Mang Senior Vice President NLR:ja Enclosure 1233G xc: R. A. Gramm, NRC  Resident Inspector Project File (2)
                                  'l'IZ z~//se~Pr"~                "l~'s uies~peca/s >/~~*
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5.)Xndividualcellvoltages:page41.)2.)3.)4.)5.)6.)OldBatter,Voltae1.192.482.240'70.791.78NewBatterVoltae6.106.076.106.096.106.12 lg1 3.OG%RA45~RF6VK%K:,>>~8r>>QiQsMECHANIC%.MAINTENANCEpRQEINSTRUMENTATION&.CONTROLQLQsCOMPUTERQi4SlP.QsSECURITYI&CQil$FIREQiQsMETER&TESTQiQsOTHEROFNORII'".SEMEN&ENCE'''tgNECESSARY{(7DAYS)QsASTIMEPERMITS(>7DAYS)QINEXTUNITOUTAGENEXTREFUELINGOUTAGEIsv.CSOF.-Q1Q1DSfTEZ."COIIiIPONENTNVh&ER/>>>>16.SAFETYCLASSQSRQ0QNSR18.EQE3YES20&hSlHECOMPONENTQYES@NO21CLEANNESSCLASS9.EQUIPMENTTITLEMPSF2mu'C~~~10.FAILUREDESCRIPTIONANDLOCATION11.NPRDS.SYMPTOMCODEEfDESCRIPTIONJEs>12.ORIGINATOR13.APPROVEDAF/'ocCr/&'Jn4~vaC./'/emESSC.~WC.vo.JvCATE~/~r/~+DATE~M/~~/~C14.W.FLRECEIVEi~>>16.QOANOTIFIEDBYSUPV.DATE'/DATE//~/TINS'"'"OA'NAME/AIQZ&EQUIREQ17.ACCOUNT22.QAREVIEW~PpQYrr"~III'I'IO'ATE/~4~23.INSPECTION'REOU>>IREOOYES~rrIFIITSTAGEDBYO'AT~~/~~/QPAMSRQdSDUes&UORWGDMARKUPQRNPQNA~~~.ASSIGNEDTO29.NOTIFICATION&QCCATE'-/'IME"''/T>>rir.''/~/~TIMC5~C22.CORRECTIVEACTION29.NPROSCORIIEeriv&IET'PEN'C"-"-'bus'CriiPTNEIS-"-"WQm>v4rrEST>>29.CAUSEOFFAILURE30.NPRO&"EKkSESCRIPTICr(AUIII'f>>~>>34.SUPERVISORREVIEWBY36.WORKACCEPTEDBYOA31.ATTACHMENTS0MATISSUES.5PR8CEOURECHECKLfSTSQINSPECTS@.DLASQ32.MARKUPNO'S/PRWP'HAS'/~~/QCfRNQ'.Q'I>>SCRSNO'3.CORRECTIVEACTIONCOMPLETEDEY+~Ur+I--':OATFE~/~n-NADATE~36.PMTREVIEWBYPMTPROCEDURENO'S.48.PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBYQASSS/SSS:0:4U&k"'-'/042sSTTESTREPORT0NQTREOUIRE00NADATE0SSS0SUPV.DATE/40.NPRDS0NASYSTEMCQOE41.INDEXEDBYDOC.CONT.INfT.rSTMSOI.kVMIKIISS~32OSSA044S I~
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On8/15/91,troubleshootingwasdoneon2VBB-UPS1Casfollows:a.)b.)WiththeunitonnormalACwithDCandmaintenanceavailableanOV/UVsignalwasgeneratedbyopeningtheCB-3toggleswitch.Theunittransferredtomaintenancewithoutgeneratingatripsignal.ThisverifiesthatanoutputOV/UVwillnotcauseatripsignaltobegenerated.WithUPS1ConmaintenanceA27-S1wasopenedwithA27-CB1closed.ThelogicpowerfortheUPSwentdeadanditshouldn'thave.ThisisevidencethattheUPSinternalbatteriesaredead.WhentheUPSisdowntheinternallogicisfedbyarinternalpowersupplywithinternalbatterybackup.WhentheisUPSonlineanauctioneeringcircuitshouldpowerthelogic.Thisauctioneeringcircuitwasverifiedtobeworkingbyde-energizingthemaintenancesupplywiththeUPSrunning.Whenthiswasdonethelogicremainedpoweredup.Althoughthisisadeficiencyitwouldnothavecontributedtotheincidentbecausetheauctioneeringcircuitisworking.(WR'sarewrittentoreplaceallUPSinternalbatteries).c.)d.)WithallpowersourcesavailablethemaintenancesupplyfeedwasopenedtoverifythesyncmonitorcircuittotheUPS.Whenthebreakerwasopenedthevoltagedifferencealarmcameinandtheunitsyncindicationwentout.Onreclosingthemaintenancefeedittook10-15secondsfortheUPStore-synctothemaintenancesupply.WiththeloadonUPSwiththeUPSrunningonnormalACandtheDCbreakerclosedthemaintenancesupplyfeedwasde-energized.ThenormalACwasfeedwasopened.TheunitranatfullloadoffDC(500amps)for10-15minuteswithnoalarmsandnotrips.e.)PutunitonmaintenancesupplywithUPSrunningoffnormalACandCB-2(DC)open.OpenedthelogicpowerandverifiedthatCB-1willtrip.g)h.)Putoutputonmaintenancesupply.WithunitonnormalACandwithDCbreakeravailable,theACoutputwasloweredontheUPS.TheACundervoltage(ACUV)alarmsignalwasgeneratedat182vacandafterapproximately10secondstheunittripped.RestoredunittonormalACwithDCavailable,loadonmaintenance.Raisedoutputvoltageto220vacandtheACovervoltage(ACOV)tripoccurred.UnitwasagainrestoredwithunitonnormalACandDCavailable,loadonmaintenancesupply.LoweredtheDCundervoltage(DCUV)causedatripat93vdc.
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i.)DuetothepossibilityofdamagetotheunittheDCOV(DCovervoltagewasnotverified.Itwasdeterminedalsothatthisconditionwasveryunlikelytohaveoccurred.j.)TheUPSwasinitsnormalconfigurationonnormalACwithDCandmaintenanceavailable.TheupstreamACinputbreakerwasopenedandclosedthreetimesasrapidly'spossible.Thiscausedanaudible"bump"totheinputtransformeroninrushcurrentbuttheunitdidnottransfertoDCnordidittransfertomaintenance.Thisverifiesthatunitcanmaintaintheloadunderinputtransients.Thisdoesnotnecessarilysimulatetheactualtransienttheunithadseen.
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Pfrel/1IWRf190938,troubleshootingplanresults,p~51.)2.)UPS1Cvisuallyinspected.WiththeunitrunningonnormalpowertheK-5(logicpowersupplyinput)relayisenergized.3.)OpenedthemaintenancesupplyfeedtoUPS1C(CB-1,2VBB-XD501).K-5relayde-energized.ThiswasverifiedbyopeningandclosingCB-1on2VBB-XD501whilewatchingtheK-5relay.ReadtheoutputparamaterswithUPS1Cmaintenancesupplyopen:Voltage:Phase1toGND:118.5vacPhase2toGND:119.5vacPhase3toGND:121.4vacFrequency:DCLinkVoltage:59.91cycles140.08vdc4.)ReclosedthemaintenancesupplyandtheK-5relayre-energized.ThisisverificationthatK-5preferstobepoweredfromthemaintenancesupplyfeedanytimethatpowersourceisavailabletotheunit.TheSCRshortlightilluminatedwhenthemaintenancefeedwasrestoredtoUPS1C.5.)Afterashortdurationwiththeunitrunningnormallyandnotestevolutionsbeingdonetheunittripped(CB-1trip,CB-2trip,CB-3opened)andtheunittransferredtomaintenance.Thefollowingalarmswereindicated:1.)FREQUENCYFAIL(onA13A21)2.)MODULETRIP3.)INVERTEROVERTEMP4.)INVERTERLOGIC5.)SCRSHORTNOTE:Thistrip,though,notpurposelyinitiatedatthistime,isindicationthatatripsignaltotheA13A21cardwillinitiatealogictripandtransfertheunittomaintenancesuccessfully.6.)PushedtheresetontheA13A21card,SCRshortclearedbutnootheralarms.7.)OpenedtheP6plugonCB-48.)TurnedoffA27-CB1andA27-Slkillinglogicpower.9.)TurnedonA27-CB1andA27-S1(Thiswasdonetoattempttoresetthelogic.)10.)Thefollowingalarmscamebackin:1.)FREQUENCYFAIL(A13A21)2.)MODULETRIP3.)INVERTEROVERTEMP4.)INVERTERLOGICNOTE:Thefactthatthealarmswerereinitiatedwhenthelogicwasre-energizedisindicationthetripstayslatchedineveniflogicpowerislost.11.)UnlatchedthemotoroperatoroffCB-$.12.)Re-installedtheP6plugtoCB-4.Theoperatordidnot
0  7    1'      3 2 0 2 aq-0 IP INF0R MAT(pM V NIAGARA                                                          +
U MOHAWK NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST. SYRACUSE N.Y, 13202/TELEPHONE (315) 474 ~ 1511 January 17, 1986 (NMP2L 0588)
Ms. Elinor G. Adensam, Director BHR  Project Directorate No. 3 U.S. Nuclear Regulatory Commission 7920 Norfolk Avenue Hashington,   DC 20555


repositionit'.self.13.)Resetthemotoroperator~f50of/7/~gbackonCB-4y~a~n~~u8/~8/~rO/q/~
==Dear Ms. Adensam:==
V1, Reprintofpages7-13ofTroubleshootingPlan-WR8190938~18,1991l.OpenP6Block.2.OpenlogicpowertoUPS1C.3.Resetovertempswitch.(NOTE:ITISNOTDEFINITETHATITWASTRIPPED.)ResetovertempswitchonLEGk4.4.PutA13A20onextenderboard.5.Restorelogicpowerandtracefreq.failsignalthroughA13A20.Replacechipsasrequired.Whenlogicwasrestored-alllightswererestored.6.Restorecardinslot.7.Restorelogicpower.Attemptedtorestartunit-closedCB1,pushedmoduleonandmoduletripped-freq,failedalarm,overtemp,moduletrip,Inverterlogicalarms.Noovertempswitchespickedup(testeachwithfluke).SeeStep4a(nextpage) 1I WR8190938TROUBLESHOOTSHEETPage8August19,19914a.Turnofflogic.,4b.PutA13A20onextender.4c.Resetlogicpower-moduleonlighton4d.PINS16and46onA13A20okayStoppedtestingtorepairA13A20board.16-low46-high


WR&#xb9;190938TROUBLESHOOTSHEETPage9August19,1991Chips&#xb9;1and&#xb9;4(UlandU4)ReplacedonA13A20.1~OpenP6block.2.OpenlogicpowertoUPS1C.3.PutA13A20onextenderboard.5.Restorelogicpower.NoalarmfoundA13A20chipsUlandU4coldtotouch6.Ifalarmsreset,closeCB1,verifynoalarms.CB1closed,noalarmsfoundModuleonpushed,noalarmswithunitrunningCB2closed-unitrunningnormalUnitturnedoff,lockturnedoffPutA13A20intoslot-normal7.InstallvariaconB-phaseACinputtologicpowersupply.InstallGNDtoinputofA27-F3(term&#xb9;1)HottoinputofA27-F4(term&#xb9;1)RemoveA27-F4putVARIACoutputonA27-F4output(term&#xb9;2)installoscilloscopeACinput-Lead&#xb9;243DC(+)LogicPower-&#xb9;2007a.Turnlogicpoweronrestartunit:ClosedA27-Slcontrolbatt.discharge,logictripcameon.ClosedA27-CB1alarmsclearClosedCB1Pushedmoduleon-unitrunning;noalarmsClosedCB2
Re: Nine  Mile Point Unit      2 Docket No. 50-410 Enclosed is the Nine Mile Point Unit 2 response to I.E. Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit. This information supplements our previous response dated November 4, 1985. Ten copies are provided for your use and information.
Very  truly yours,
                                                      -)ij(( lLIWLtl, C. V. Manganj Senior Vice President NLR:ja Enclosure 1233G xc: R. A. Gramm,   NRC  Resident Inspector Project File (2)


WR8190938TROUBLESHOOTSHEETPage10August19,1991SteadyState-118.13VACtopowersupplies19.86VDC(+)DClogicLoweredVACtoDCP.S.-at96VAC,DCvoltsstartstodrop-at84.59VAC,DCvoltswentto16.9VDCunittripped.Alarms-Powersupply,failedinverterlogicmoduletrip(recorded(alarms)2hourslaterfrommemory)At84.59VACunittrippedDCwentto16.9VDCAlarms-powersupplyfail,logictrip,moduletrip12.13.14.13a.WithunittrippedopenA27-CB1(BatteryBreaker)loweredACinputtopowersuppliesAt45.0AC,K-5dropped-seenbylogic(DC)powerdropping-itdroppedtoapproximatelyzero(K-5relaydropsoutat45VAC)
1J 2VBB-UPSlC TEST 


WR@190938TROUBLESHOOTSHEETPage11August19,199114.Resetlogic(off)-A27-CBlandA27-Slopen.15.Resetvariacto120vac.16.Turnedlogicoff.17,CloseCB1.18.Turneduniton.19.ClosedCB2.20.Unitrunning-noalarms(loadonMaint.)21.Openswitchonvariacwithvoltageat-90.00vac-openedandclosedfor150msec(Trace7)22.UnittrippedAlarms-powersupplyfailedlogictripmoduletripSCRshort23.Resetlogicandresetunit-CBlclosedCB2closedUnitrunningVariacresetto120VAC.Openswitchonvariacfor100msec.-openandclosedUnittripped,CB1openCB2openModuletripLogictrip(Trace8)24.RestartedunitCB1closedCB2closedlogicreset-noalarmsPutoutputonUPSPowerAttemptedtotransfertoUPSpower-P6Blockwasopen-wouldnottransfer25.TurnunitOff,resetlogic,turnlogiconPutCB-4Operator(screwmotor)toonPutP6blockbackin
==SUMMARY==


WR&#xb9;190938TROUBLESHOOTSHEETPage12August19,199126.OpenCB1on2VBB-XD501.Nologictrip.1.Maintenanceoutoflimits(clears)2.Voltagedifference(locks)-K-5relayswappedtoUPSpower27.TurnMaint.backon.Allalarmclearaftertimedelay.28.Openswitchonvariac-sustained.Notrip,hornsounded,K-5relaytransfers.29.Flippedswitchonvariac(offandon)ACvoltagedownto58VACTurnedswitchoff-unittripped-nolights-fuseinVariacisstillgood(foundlooseleadonfluke-notsecureinplug)30.Restartedunit-legfuseblown,alarm,impulsetrip,Inverterfuseleg&#xb9;5fusebad31.Logicoff,CB1openedCB2opened32.ReplacedLeg&#xb9;5,fuseunitrestarted,transferredtoUPSpower,allalarmsclear.
page  1


WR&#xb9;190938TROUBLESHOOTSHEETPage13August19,199133.Open/Closevariacswitch-notripSCRshortalarm(200msec)Open/Closevariacswitch-unittrip,powersupplyfail,logic(inverter)moduletrip-possibly200msec(-tracecannotberead)34.RestoreAClogicasfollows:RemoveleadfromA27-F3(team&#xb9;1)-variacleadRemoveleadfromA27-F4(team&#xb9;1)-variacleadRemoveleadfromA27-F4(team&#xb9;2)-variacleadRe-installA27-F4fuse3S.Unitleftoff,loadonmaintenance
==Purpose:==
To prove  that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that a transient occurs on the maintenance supply    it can if effect the DC logic such that  it will trip the unit.
This test is done with the old internal logic batteries and then repeated with new ones. Each of the inverter trips will be tested to verify that each circuit is still intact will be except DCOV. An AC input transient to simulated to verify that the unit can "ride UPS out"  a normal  AC input transient without tripping. The K-5  relay pick up  and drop  out voltages and the  DC trip-point of the  DC logic will be recorded.
Results Summary:
1.) Xt was verified that the DC logic power supplies are fed from the B-phase maintenance supply.
2.)  A  rapid open and closing of the upstream normal AC input breaker to the UPS was done and the unit did not trip or go on battery. No noticeable effect was seen on the UPS output.
3.) Each  inverter trip circuit except  DCOV was tested and each functioned as designed.
4.) Fast transient tests:
With the old batteries  still installed a voltage interruption of 100  150 msec duration was given to the AC input to the DC logic of UPS1C. The DC logic was initially at 19.86 VDC. The unit tripped 3 out of 4 times. This was done first with the loads on maintenance supply and then also with the loads on      UPS power.
With the new batteries  installed there was no trip when the fast transient test was performed 25 successive times. There were no trips but a repeated SCR short alarm occurred which is indicative of noise spikes within the unit.


WR&#xb9;190938TROUBLESHOOTSHEETPage14%gust20,19911.)MeasureeachbatterypriortoinstallinginUPS1C:1.)6.102.)6.073.)6.104.)6.095.)6.106.)6.122.)UsingaleadsliftedlogreplacethecontrolbatteriesinUPSlC.3.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1C:1.)1.192.)2.483.)4.)0.175.)0.796.)1.784.)InstallavariaconB-phase,ACinputtologicpowersupplyasfollows:a.)AttachvariacinputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).5.)InstallOscilloscopeleadsasfollows:a.)oneinputtoscopeonA27,lead&#xb9;243b.)otherinputtoscopeonA27,lead&#xb9;200(+ofDClogic)
page  2 5.)   The K-5  relay drop out was recorded and was found to      be below the  trip point of the DC logic power.
6.)   Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS. The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.
CONCLUSION This test. proves that the    DC  logic power  is fed  by the B  phase maintenance    power, and that  it is susceptible to voltage transients on the maintenance supply.         Ititmay be susceptible to other transients as well because            is directly tied to maintenance supply. The test DOES NOT prove the level of susceptibility, that is,      it  does not prove that the transient was of any set voltage or duration.
The test implies that the batteries may have mitigated the trip  but is not conclusive.
Each  trip  circuit was tested successfully so no      failure to  any  of  these  occurred that caused the  trip.
The  fast open/close of the normal AC input breaker proves  that the unit. would withstand an AC input transient without failure or without going      on  battery power.


WR@190938TROUBLESHOOTSHEETPage15August20,19916.)Setvariacforapproximately120vac.7.)RestartUPS1CandputloadonUPSpower,CB-3closed.8.)SlowlydecreaseACvoltagetotheDClogicpowersupplies.At91.95VAC,DClogicpowerdroppedto19.15VDCAtapprox.42.94,DClogicrecoveryto18.10VDC(K-5transferredtoUPS,Notrip,Hornsounded)9.)VerifyK-5relaytransferstoUPSpower.At42.94DCdroppedtoapproximately17.8or17.9.TurnVACto24.0VAC(K-5pulledinfull)logicwentto19.76VDC10.)RestartUPS1C,asrequired,andputloadonUPSpower.N/APutvariacto120VAC-peroscilloscopeK-5energized-powersupplyonmaint.11.)Flipswitchonvariacrapidlyoffthenon.12.)Performtheoperationinstep11multipletimesandrecordwhethertripsofunitoccur.(Seepage15a)13.)ShuttingdownunitopenedCB2openedCBlAlarms-powersynctripUV/OVtransferInverterlogicNomoduletripa.)OpenedA27-S1andA27-CBlClosedA27-SlandA27-CB1-alarmsstillinOpenedA27-S1andA27-CBl
page 3 Numerical Results:
1.) Fast Transient Tests a.)   With existin    batteries With loads on maintenance:
At 19.86 VDC (90.0 VAC) ~vari          (150 msec.)
At 19.86 VDC (120 VAC) ~tri            (150 msec.)
2.)  With loads on UPS power:
2 Tries, 1 ~tri    (200 msec.)
b.)  With new  batteries 1.)  Approx. 20.0    VDC  25    times,
                                              ~no  tri . (100 msec.)
2.) The  DC  logic trips at  <  16.9  VDC.   (with 84.59    VAC on  input).
3.) K-5  relay drop out    45 VAC K-5  relay pick up        ** not  recorded 4.) The  following trips tests    were done:
a.) OV/UV b.) ACUV c.) ACOV d.) DCUV e.) Frequency fail f.) Logic Failure g.) Power supply failure h.) Clock failure 5.) The  internal battery voltage      was measured:
Positive  +0.6 Negative      +0.04


WR&#xb9;190938TROUBLESHOOTSHEETPage15aAugust20,1991SEQUENCENO.35678910ll1213141516171819202122232425TIME150-200msecTRIPnononononononononononononononononononononononononoREMARKSSCRshortcameinSCRshortSCRshortSCRshortSCRshortACVoltdipto81VACSCRSCRSCRNoAlarmSCRshortSCRshortSCRSCRSCRSCRSCRSCRSCRSCRSCRSCR I>>4 WR&#xb9;190938TROUBLESHOOTSHEETPage16~pet20,199114.)Shutdownunitandremovevariacandoscilliscopeasfollows:a.)RemovevariacinputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d.)RemoveFuseA27-F4.e.)RemoveoscilliscopeleadonA27,lead&#xb9;243.f.)RemoveoscilliscopeleadonA27,lead&#xb9;200(+ofDClogic).g.)InstalltheA13A21circuitcardontheextendercard.NOTED:FuseA27-F4leftout-reinstalled.  
page 4 5.) Xndividual cell voltages:
Old Batter ,Volta e  New Batter Volta  e 1.)       1. 19                    6.10 2.)       2.48                      6.07 3.)       2.24                      6.10 4.)       0 '7                      6.09 5.)       0.79                      6.10 6.)       1.78                      6.12


WR@190938TROUBLESHOOTSHEETPage17August21,1991
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                                                                                                                        />>>>
COIIiIPONENT NVh&ER R  QE INSTRUMENTATION &.CONTROL                  g      NECESSARY {(7 DAYS)
COMPUTER          Qi 4Sl                          AS TIME PERMITS (>7 DAYS)
QL Qs                                            Qs
: 16. SAFETY CLASS Q SR                                  Q 0 QNSR P. Qs SECURITY I & C Qi l$ FIRE                  QI      NEXT UNIT OUTAGE                                18. EQ E3 YES Qi Qs METER & TEST                                      NEXT REFUELING OUTAGE                          20& hSlHE COMPONENT                                Q YES @NO Qi Qs OTHER                                                                                              21 CLEANNESS CLASS
: 9. EQUIPMENT TITLE            M PS                                        F2m            u'C~
                                                            ~ ~
: 10. FAILURE DESCRIPTION AND LOCATION                      11. NPRDS. SYMPTOM CODE                Ef      DESCRIPTION AF/'o c          Cr /&'J                                  C./'/ em          ES                SC.~                    W J Es>                                          C.            vo    .                                                                    Jv n    4~      va
: 12. ORIGINATOR                                                                                                                CATE~ /~r /~+
: 13. APPROVED                                                                                                                  DATE~M/~~/~C
: 14. W.FL RECEIVE i~>>
: 16. Q OA NOTIFIED BY SUPV.
: 17. ACCOUNT DATE'          /                    TINS'"
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                                                                                                                                                                      ~
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                                                                          /  ~      4~          23. INSPECTION'REOU>>IREO                                O YES IFI IT STAGED BY                                O'AT~~/~~/                      QPAMS            RQdSDUes&UORWGDMARKUPQRNPQNA~
~~. ASSIGNED TO
: 29. NOTIFICATION& QC CATE              '-          /          'IME " '
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: 22. CORRECTIVEACTION          29. NPROS        CORIIEeriv&IET'PEN'C                        "-'bus'CriiPTNEIS-"-"
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: 29. CAUSE OF FAILURE        30. NPRO&"
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: 31. ATTACHMENTS        0 MAT        ISSUES      .5 PR8CEOURE        CHECKLfSTS        Q INSPECTS@                .            DLAS Q
: 32. MARK UP NO'S    /          P              RWP'HAS'/        ~ ~      /              QCfR NQ'.Q
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: 34. SUPERVISOR REVIEW BY
: 36. WORK ACCEPTED BY OA                                                                                          n-NA            DATE~
: 36. PMT REVIEW BY                                                                    QASSS/SSS:0:4U&k"                                '-            '
PMT PROCEDURE NO'S.                                                              /                    042sST TEST REPORT                      0 NQT REOUIRE0
: 48. PMT COMPLETE VERIFIED BY                                                                                0  NA          DATE
: 39. ACCEPTED BY                                                                            0    SSS  0    SUPV.          DATE                      /
: 40. NPRDS      0  NA    SYSTEM CQOE                                                  41. INDEXED BY DOC. CONT. INfT.
r                                              STMSOI. kVMIKIISS ~ 32 OSS A04 4S


WR8190938'ROUBLESHOOTSHEETPage18August21,19911.)RepairtheA13A21boardinUPS1C.2.)ReinstallA13A21boardinUPS1Contheextenderboard.3.)AttacharecordingdeviceontheoutputoftheUPSandthemaintenanceoutputandpreparetorecordtransfer.4.)TurnlogicpowerontoUPS1C.5.)MeasurevoltageonA27-F4,term.81referencedtophaseA,B,andCofthemaintenancesupply:A27-F4toPhaseA:212VACA27-F4toPhaseB;0.2VACA27-F4toPhaseC:211VAC(ThisverifiesDCpowersuppliesfedbyB-Phase)6.)LiftmotoroperatoronCB-4.6a.)InstallP-6block.7.)ResetmotoroperatoronCB-4.8.)RestartUPS1CandputloadonUPSpower,CB-3closed.9.)VerifynoalarmsarepresentinUPS1C.
I ~
1 WR8190938TROUBLESHOOTSHEETPage19August21,199110.)Initiateeachofthefollowingtripsandrecordthealarmsfound.Recordatleastonetrip-transfertomaintenance.a.)Frequencyfailure-nottestednow-whenA13A20chipfailed(earlier)fedfrequencyfailuretoA13A21verifyinglogicb.)Logicfailure-tookpinlow-unitdidnottrip-possibleprobenotonground-secondtimetookpin6low-unittripped-logicfail,fanfail,moduletrip,invertedlogicalarmTookboardA13A21offcardcageextender-troubleshootcircuit.Alarmclearedbyreinsertingcard.Unitrestarting,loadonUPS.c.)Clockfailed-tookpin&#xb9;32low,unittripped-logic(inverter)alarmclockfailed,moduletrip16.)RestoreA13A21tothecardcageslot.17.)RestartunitandputloadsonUPSpower.  
ATTACHHENT          1
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2VBB-UPS1DTESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenancesupplyandthatifatransientoccursonthemaintenancesupplyitcaneffecttheDClogicsuchthatitwilltriptheunit.Thistestisdonewiththeoldinternallogicbatteriesandthenrepeatedwithnewones.TheK-5pickupanddropoutvoltagesandtheDCtrip-pointoftheDClogicwillberecorded.ResultsSummary:1.)ItwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenancesupply.2.)Fasttransienttests:Withtheoldbatteriesstillinstalledavoltageinterruptionof100-150msecdurationwasgiventotheACinputtotheDClogicofUPS1D.TheDClogicwasat,20.9VDC.Theunitwouldnottrip.TheACinputvoltagetotheDClogicwasthenreducedsuchthattheDClogicwasat20.0volts.WhenthetestwasperformedwiththeDClogicpowerat20.0VDCtheunittripped.ThiswasdonefirstwiththeloadsonmaintenancesupplyandthenalsowiththeloadsonUPSpower.WiththenewbatteriesinstalledtherewasnotripwhenthefasttransienttestwasperformedthoughtherewassignificanthitsshownontheDC.logicpowerbusasseenbytheoscilloscope.3.)TheK-5relaydropoutandpickupvoltageswererecordedandtheywerefoundtobebelowthetrippointoftheDClogicpower..4.)Normaltransfersweredone,UPStomaintenanceandmaintenancetoUPS,withdeadbatteriesandtherewerenotripsoftheUPS.ThemaintenancesupplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.  
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h On  8/15/91, troubleshooting was done on 2VBB-UPS1C as follows:
a.) With the unit on normal AC with DC and maintenance available an OV/UV signal was generated by opening the CB-3 toggle switch. The unit transferred to maintenance without generating a trip signal. This verifies that an output OV/UV will not cause a trip signal to be generated.
b.)    With  UPS1C on  maintenance    A27-S1 was opened with A27-CB1 closed. The  logic  power  for the  UPS went dead and shouldn't have. This is evidence that the UPS internal it batteries are dead.
When the UPS is down the internal logic is fed by ar internal power supply with internal battery backup. When the is UPS on line an auctioneering circuit should power the logic.
This auctioneering circuit was verified to be working by de-energizing the maintenance supply with the UPS running.
When this was done the logic remained powered up.
Although this is a deficiency it would not have contributed to the incident because the auctioneering circuit is working. (WR's are written to replace all UPS internal batteries).
c.)    With  all power sources    available the maintenance supply feed was opened    to verify the sync monitor circuit to the UPS.
When the breaker was opened the voltage difference alarm came in and the unit sync indication went out.          On reclosing the maintenance feed it took 10-15 seconds for the UPS to re-sync to the maintenance supply.
d.)    With the load on UPS with the UPS running on normal AC and the DC breaker closed the maintenance supply feed was de-energized. The normal AC was feed was opened.      The unit ran at full load off DC (500 amps) for 10-15 minutes with no alarms and no    trips.
e.)    Put  unit on maintenance      supply with UPS running off normal AC  and CB-2 (DC) open.      Opened  the logic power and verified that CB-1  will  trip.
Put output on maintenance        supply. With unit on normal AC and  with  DC  breaker available, the AC output was lowered on the UPS. The AC undervoltage (ACUV) alarm signal was generated at 182 vac and after approximately 10 seconds the unit tripped.
g  )  Restored unit to normal      AC with DC available, load on maintenance.      Raised output voltage to 220 vac and the    AC overvoltage (ACOV) trip occurred.
h.)  Unit was again restored with unit on normal AC and DC available, load on maintenance supply. Lowered the DC undervoltage (DCUV) caused a trip at 93 vdc.
 
i.) Due  to the possibility of damage to the unit the DCOV (DC overvoltage was not verified. It was determined also that this condition was very unlikely to have occurred.
j.) The UPS was in its normal configuration on normal AC with DC and maintenance available. The upstream AC input breaker was opened and closed three times as rapidly's possible.
This caused an audible "bump" to the input transformer on inrush current but the unit did not transfer to DC nor did it  transfer to maintenance. This verifies that unit can maintain the load under input transients. This does not necessarily simulate the actual transient the unit had seen.
 
Pfrel/1 I WR  f190938, troubleshooting plan    results,  p ~  5 1.)  UPS1C  visually inspected.
2.)  With the unit running on normal power the K-5 (logic power supply input) relay is energized.
3.)  Opened the maintenance supply feed to UPS1C (CB-1, 2VBB-XD501). K-5 relay de-energized.        This was verified by opening and closing CB-1 on 2VBB-XD501 while watching the K-5 relay. Read the output paramaters with UPS1C maintenance supply  open:
Voltage: Phase 1 to GND: 118.5 vac Phase 2 to GND: 119.5 vac Phase 3 to GND: 121.4 vac Frequency:                  59.91 cycles DC  Link Voltage:          140.08 vdc 4.)  Reclosed the maintenance supply and the K-5 relay re-energized. This is verification that K-5 prefers to be powered from the maintenance supply feed any time that power source is available to the unit.
The SCR short light illuminated when the maintenance feed was restored to UPS1C.
5.)  After a short duration with the unit running normally and no test evolutions being done the unit tripped (CB-1 trip, CB-2 trip, CB-3 opened) and the unit transferred to maintenance.
The following alarms were indicated:
1.) FREQUENCY FAIL (on A13A21) 2.) MODULE TRIP 3.) INVERTER OVERTEMP 4.) INVERTER LOGIC 5.) SCR SHORT NOTE:      This trip, though, not purposely initiated at this time, is indication that a trip signal to the A13A21 card will initiate a logic trip and transfer the unit to maintenance successfully.
6.)  Pushed the reset on the A13A21 card, SCR short cleared but no other alarms.
7.)  Opened the P6 plug on CB-4 8.)  Turned off A27-CB1 and A27-Sl killing logic power.
9.)  Turned on A27-CB1 and A27-S1 (This was done to attempt to reset the logic.)
10.) The following alarms    came back  in:
1.)  FREQUENCY FAIL (A13A21) 2.)  MODULE TRIP 3.)  INVERTER OVERTEMP 4.)  INVERTER LOGIC NOTE:      The  fact that the alarms were reinitiated when the logic was re-energized is indication the trip stays latched in even if logic power is lost.
11.) Unlatched the motor operator off CB-$ .
12.) Re-installed the P6 plug to CB-4. The operator did not
 
reposition it'.self.
13.) Reset the motor operator back on CB-4
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Reprint of pages 7-13 of Troubleshooting Plan - WR 8190938
                                                                              ~      18, 1991
: l. Open P6 Block.
: 2. Open logic power to UPS1C.
: 3. Reset overtemp switch.                      (NOTE: IT IS NOT DEFINITE THAT IT WAS TRIPPED.)
Reset overtemp switch on LEG      k4.
: 4. Put A13A20 on extender board.
: 5. Restore logic power and trace freq. fail signal through A13A20. Replace chips as required.
When logic was restored - all lights were restored.
: 6. Restore card in slot.
: 7. Restore logic power.
Attempted to restart unit - closed CB1, pushed module on and module tripped - freq, failed alarm, overtemp, module trip, Inverter logic alarms. No overtemp switches picked up (test each with fluke). See Step 4a (next page)
 
1I WR 8190938              TROUBLESHOOT SHEET                  Page 8 August 19, 1991 4a. Turn off logic.
        , 4b. Put A13A20 on extender.
4c. Reset logic power
                        - module on light on 4d. PINS 16 and 46 on A13A20 okay    16 - low 46 - high Stopped testing to repair A13A20 board.
 
WR &#xb9;190938                  TROUBLESHOOT SHEET                          Page 9 August 19, 1991 Chips &#xb9;1  and  &#xb9;4 (Ul and    U4) Replaced on A13A20.
1 ~  Open P6 block.
: 2. Open logic power to UPS1C.
: 3. Put A13A20 on extender board.
: 5. Restore logic power.
No alarm found A13A20 chips Ul and U4 cold to touch
: 6. If alarms  reset, close CB1, verify no alarms.
CB1 closed, no alarms found Module on pushed, no alarms with unit running CB2 closed - unit running normal Unit turned off, lock turned off Put A13A20 into slot - normal
: 7. Install variac on B-phase AC input to logic power supply.
Install GND to input of A27 - F3 (term &#xb9;1)
Hot to input of A27 - F4 (term &#xb9;1)
Remove A27 - F4 put VARIAC output on A27-F4 output (term &#xb9;2) install oscilloscope AC input - Lead &#xb9;243 DC (+)  Logic Power - &#xb9;200 7a. Turn logic power on restart unit:
Closed  A27-Sl control batt. discharge, logic trip came on.
Closed  A27-CB1 alarms clear Closed  CB1 Pushed  module on    - unit running; no alarms Closed  CB2
 
WR 8190938                  TROUBLESHOOT SHEET                            Page 10 August 19, 1991 Steady State-        118.13 VAC to power supplies 19.86 VDC (+) DC logic Lowered VAC to DC P.S. - at 96 VAC, DC volts starts to drop
                                                - at 84.59 VAC, DC volts went to 16.9 VDC unit tripped.
Alarms Power supply, failed inverter logic module trip (recorded (alarms) 2 hours later from memory)
At 84.59 VAC unit tripped DC went to 16.9 VDC Alarms - power supply fail, logic trip, module trip 12.
13.
14.
13a. With unit tripped open A27-CB1 (Battery Breaker) lowered AC input to power supplies At 45.0 AC, K-5 dropped - seen by logic (DC) power dropping - it dropped to approximately zero (K-5 relay drops out at 45 VAC)
 
WR @190938                TROUBLESHOOT SHEET                        Page 11 August 19, 1991
: 14. Reset logic  (off) - A27-CBl and A27-Sl open.
: 15. Reset variac to 120 vac.
: 16. Turned logic off.
17, Close CB1.
: 18. Turned unit on.
: 19. Closed CB2.
: 20. Unit running - no alarms (load on Maint.)
: 21. Open switch on variac with voltage at - 90.00 vac
            - opened and closed for 150 msec                        (Trace 7)
: 22. Unit tripped Alarms    -  power supply failed logic trip module trip SCR short
: 23. Reset logic and reset unit - CBl closed CB2 closed Unit running Variac reset to 120 VAC.
Open switch on variac for 100 msec. - open and closed Unit tripped, CB1 open                                          (Trace 8)
CB2 open Module trip Logic trip
: 24. Restarted unit CB1 closed CB2 closed logic reset - no alarms Put output on UPS Power Attempted to transfer to UPS power - P6 Block was open - would not transfer
: 25. Turn unit Off, reset logic, turn logic on Put CB-4 Operator (screw motor) to on Put P6 block back in
 
WR &#xb9;190938                  TROUBLESHOOT SHEET                                Page 12 August 19, 1991
: 26. Open CB1 on 2VBB-XD501. No logic trip.
: 1.     Maintenance out of limits (clears)
: 2. Voltage difference (locks)
    - K-5 relay swapped to UPS power
: 27. Turn Maint. back on. All alarm clear after time delay.
: 28. Open switch on variac - sustained.      No trip, horn sounded, K-5 relay transfers.
: 29. Flipped switch on variac (off and on) AC voltage down to 58 VAC (found loose lead on fluke
                                                          - not secure in plug)
Turned switch off - unit tripped - no lights
            - fuse in Variac is still good
: 30. Restarted unit - leg fuse blown, alarm, impulse trip, Inverter fuse leg  &#xb9;5 fuse bad
: 31. Logic off,      CB1 opened CB2 opened
: 32. Replaced Leg    &#xb9;5, fuse unit restarted, transferred to UPS power, all alarms clear.
 
WR &#xb9;190938                TROUBLESHOOT SHEET                                  Page 13 August 19, 1991
: 33. Open/Close variac switch - no trip SCR short alarm (200 msec)
Open/Close variac switch - unit trip, power supply fail, logic (inverter) module trip
                                  - possibly 200 msec
(- trace cannot be read)
: 34. Restore AC logic as follows:
Remove lead from A27-F3 (team      &#xb9;1)  - variac lead Remove lead from A27-F4 (team      &#xb9;1)  - variac lead Remove lead from A27-F4 (team      &#xb9;2)  - variac lead Re-install A27-F4 fuse 3S. Unit left off, load on maintenance
 
WR &#xb9;190938                TROUBLESHOOT SHEET                            Page 14
                                                                          %gust 20, 1991 1.)  Measure each battery prior to installing in UPS1C:
1.)    6.10 2.)    6.07 3.)    6.10 4.)    6.09 5.)    6.10 6.)    6.12 2.)  Using a leads lifted log replace the control batteries in UPSlC.
3.)  Measure battery voltage on each battery removed from UPS1C:
1.)    1.19 2.)    2.48 3.)
4.)    0.17 5.)    0.79 6.)    1.78 4.)  Install a variac on B-phase,AC input to logic power supply as follows:
a.)    Attach variac input ground lead to input side of A27-F3 (term  &#xb9;1).
b.)    Attach variac input hot lead to input side of A27-F4 (term &#xb9;1).
c.)    Remove Fuse A27-F4.
d.)    Attach variac output lead on the output side of A27-F4 (term  &#xb9;2).
5.)  Install Oscilloscope leads as follows:
a.)    one input to scope on A27, lead  &#xb9;243 b.)    other input to scope on A27, lead &#xb9;200 (+ of DC logic)
 
WR @190938                TROUBLESHOOT SHEET                          Page 15 August 20, 1991 6.) Set variac for approximately 120 vac.
7.) Restart UPS1C and put load on UPS power, CB-3 closed.
8.) Slowly decrease AC voltage to the DC logic power supplies.
At 91.95 VAC, DC logic power dropped to 19.15 VDC At approx. 42.94, DC logic recovery to 18.10 VDC (K-5 transferred to UPS, No trip, Horn sounded) 9.) Verify K-5 relay transfers to UPS power.
At 42.94 DC dropped to approximately 17.8 or 17.9.
Turn VAC to 24.0 VAC (K-5 pulled in full) logic went to 19.76 VDC 10.) Restart UPS1C, as required, and put load on UPS power.
N/A Put variac to 120 VAC - per oscilloscope K-5 energized
                                    - power supply on maint.
11.) Flip switch on variac rapidly off then on.
12.) Perform the operation in step 11 multiple times and record whether trips of unit occur.
(See page 15a) 13.) Shutting down unit opened CB2 opened CBl Alarms-      power sync trip UV/OV transfer Inverter logic No module trip a.)    Opened A27-S1 and A27-CBl Closed A27-Sl and A27-CB1 - alarms still in Opened A27-S1 and A27-CBl
 
WR &#xb9;190938        TROUBLESHOOT SHEET                    Page 15a August 20, 1991 SEQUENCE NO.      TIME      TRIP              REMARKS 150 - 200 msec  no no    SCR short came  in 3                    no    SCR short no    SCR short 5                    no    SCR short 6                    no    SCR short AC Volt dip to 81 VAC 7                    no    SCR 8                    no    SCR 9                    no    SCR 10                    no    No Alarm ll                    no    SCR short 12                    no    SCR short 13                    no    SCR 14                    no 15                    no    SCR 16                    no    SCR 17                    no    SCR 18                    no    SCR 19                    no    SCR 20                    no 21                    no 22                    no    SCR 23                    no    SCR 24                    no    SCR 25                    no    SCR
 
I>> 4 WR &#xb9;190938              TROUBLESHOOT SHEET                              Page 16
                                                                        ~pet 20, 1991 14.) Shutdown unit and remove variac and oscilliscope    as  follows:
a.)  Remove variac input ground lead to input side of A27-F3 (term    &#xb9;1).
b.)  Remove variac input hot lead to input side of A27-F4 (term  &#xb9;1).
c.)   Remove variac output lead on the output side of A27-F4 (term    &#xb9;2).
d.)  Remove Fuse A27-F4.
e.)  Remove oscilliscope lead on A27, lead    &#xb9;243.
f.)  Remove oscilliscope lead on A27, lead    &#xb9;200 (+ of DC logic).
g.)  Install the A13A21 circuit card on the extender card.
NOTED:        Fuse A27-F4  left out - reinstalled.
 
WR @190938 TROUBLESHOOT SHEET Page 17 August 21, 1991
 
WR 8190938    'ROUBLESHOOT SHEET                                          Page 18 August 21, 1991 1.) Repair the A13A21 board in UPS1C.
2.)  Reinstall A13A21 board in UPS1C on the extender board.
3.)  Attach a recording device on the output of the UPS and the maintenance output and prepare to record transfer.
4.)  Turn logic power on to UPS1C.
5.)  Measure voltage on A27-F4, term. 81 referenced to phase A, B, and C of the maintenance supply:
A27-F4 to Phase A: 212 VAC A27-F4 to Phase B; 0.2 VAC              (This verifies DC power supplies fed by B-Phase)
A27-F4 to Phase C: 211 VAC 6.)  Lift motor operator on CB-4.
6a.) Install P-6 block.
7.)  Reset motor operator on CB-4.
8.)  Restart UPS1C and put load on UPS power, CB-3 closed.
9.)  Verify no alarms are present in UPS1C.
 
1 WR 8190938                  TROUBLESHOOT SHEET                                  Page 19 August 21, 1991 10.) Initiate each of the following trips and record the alarms found. Record at least one trip - transfer to maintenance.
a.)    Frequency failure - not tested now - when A13A20 chip failed (earlier) fed frequency failure to A13A21 verifying logic b.)    Logic failure-        took pin low - unit did not trip
                                  - possible probe not on ground
                                  - second time took pin 6 low
                                  - unit tripped
                                  - logic fail, fan fail, module trip, inverted logic alarm Took board A13A21 off card cage extender - troubleshoot circuit. Alarm cleared by reinserting card. Unit restarting, load on UPS.
c.)    Clock failed-        took pin &#xb9;32 low, unit tripped
                                  - logic (inverter) alarm clock failed, module trip 16.) Restore A13A21 to the card cage slot.
17.) Restart unit and put loads on UPS power.
 
2VBB-UPS1D TEST
 
==SUMMARY==
 
page 1
 
==Purpose:==
To prove  that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that a transient occurs on the maintenance supply      it  can if effect the DC logic such that      it will trip the unit.
This test is done with the old internal logic batteries and then repeated with new ones.        The K-5 pickup and drop out voltages and the    DC  trip-point of the  DC logic will be  recorded.
Results Summary:
1.)  It  was verified that fed from the B-phase the DC  logic maintenance power supplies are supply.
2.)  Fast transient tests:
With the old batteries    still installed a voltage interruption of 100  150 msec duration was given to the AC input to the DC logic of UPS1D. The DC logic was at, 20.9 VDC. The unit would not trip. The AC input voltage to the DC logic was then reduced such that the DC logic was at 20.0 volts. When the test was performed with the DC logic power at 20.0 VDC the unit tripped. This was done first with the loads on maintenance  supply and then also with the loads on      UPS power.
With the  new batteries installed there was no trip when the fast transient test was performed though there was significant hits shown on the DC. logic power bus as seen by the oscilloscope.
3.)  The K-5 relay drop out and pick up voltages were recorded and they were found to be below the trip point of the DC logic power..
4.)  Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS. The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.
 
page 2 CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power and that  it is susceptible to voltage transients on the maintenance supply. It may be susceptible to other transients as well because  it is directly tied to maintenance supply. The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.
The test implies that the batteries may have mitigated the trip but that is not conclusive.


page2CONCLUSIONThistestprovesthattheDClogicpowerisfedbytheBphasemaintenancepowerandthatitissusceptibletovoltagetransientsonthemaintenancesupply.Itmaybesusceptibletoothertransientsaswellbecauseitisdirectlytiedtomaintenancesupply.ThetestDOESNOTprovethelevelofsusceptibility,thatis,itdoesnotprovethatthetransientwasofanysetvoltageorduration.Thetestimpliesthatthebatteriesmayhavemitigatedthetripbutthatisnotconclusive.
g~
g~
NumericalResults:1.)FastTransientTestsa.)Withexistinbatteries-page3Withloadsonmaintenance:At20e9VDC-fivetries,notrips.At20.7VDC-onetry,one~tri.(150msec.)2.)WithloadsonUPSpower:At20.06VDC-one~tri.(100msec.)Ib.)Withnewbatteries1.)At20.05VDC-Fivetries,~notris.-noticeableDChitoneachtransient.J2.)TheDClogictripsat<17.3VDC.(with84.5VAConinput).3.)K-5relaydropout-42VDCK-5relaypickup-55VDC4.)Theinternalbatteryvoltagewasmeasured:Positive-+0.6Negative-+0.14(thenegativebatterysetwasactuallyslightlypositive).5.)Individualcellvoltages:OldBatterVoltaeNewBatterVoltae2.)3.).254.5701.03.076.106.066.106.105.)1.176.13  
page  3 Numerical Results:
1.) Fast Transient Tests a.)   With  existin batteries With loads on maintenance:
At 20e9  VDC  five tries, no trips.
At 20.7  VDC  one try, one ~tri .     (150 msec.)
2.)   With loads on UPS power:
At 20.06 VDC  one ~tri . (100 msec.)
I b.)   With new batteries 1.)  At 20.05 VDC  Five tries, ~no  tri  s.
noticeable DC hit on each transient.
J 2.) The  DC  logic trips at    <17.3 VDC. (with 84.5  VAC on    input).
3.) K-5  relay drop out      42 VDC K-5  relay pick up      55 VDC 4.) The  internal battery voltage      was measured:
Positive  +0.6 Negative        +0.14        (the negative battery set was actually slightly positive).
5.) Individual cell voltages:
Old Batter Volta e                New Batter Volta      e
                  .254                                  6. 10 2.)          .570                                  6.06 3.)        1. 03                                  6.10
                .07                                    6.10 5.)        1.17                                    6.13
 
6.) 1.39 6. 09
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: 1. Eh%6
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: 3. DEPARTMENT TO      00 WORK                  4, feQaTY QF Weel                                                  E UNIT: CI I GP2            I/IS(TE Pi Qs ELECTRICAL MAINTENANCE                  QI    EMERGENCY                                                  (L SYSTEM CODE
: 7. COMPONENT NUMBER 9
        ~
Pi Qs Qs MECHANICALMAINTENANCE INSTRUMENTATION4 CONTROL Q2 Q)
URGENT ((1 DAY)
NECESSARY ((7 DAYS)                                                        ~7 Qs COMPUTER        Qi  g. ISI              Qs    AS TIME PERMITS ()7 DAYS)                                1L SAFETY CLASS ElSR QQ WNSR Qi Qs SECURITY I 8 C QI  g  FIRE            QI    NEXT UNIT OUTAGE                                          19. EQ  C3YES fRNO Qi Qs METER 8, TEST                          ~~s'EXT REFUELING OUTAGE                                        20. ASME COMPONENT              0Y          /6) NO Qi  Qs OTHER                                                                                                  2f. CLEANNESS CLASS
: 9. EQUIPMENT TITLE:
: 10. FAILURE DESCRIPTION AND LOCATION                      11. NPRDS. SYMPTOM CODE                          C3      DESCRIPTION UU r        TP    TEE        IA.      <r/            (                  S          I        oy                    S            8        UA(
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: 12. ORIGINATOR                                                                                                              DATE      8
: 13. APPROVED                                                                                                                DATE      ~/~G/                      rC,c 2.5')o
: 14. W.R. RECFIVED                                                                                                                DATE vOT d
: 16. 0 QA NOTIFIED BY SUPV.                  DATE                /                  /'IME                          QA NAME
                                                                                                                                                        /      REOUIREO
: 17. ACCOUNT                                                                                                                                              '
I              I 3  7                      >X
: 22. QA REVIEW QA                                        DATE                          /    /Z~       23. INSPECTION REQUIRED          0      YES  +NO 8-//-
          -TAGEP BY 4.i(
ASSIGNED TO E~/                              /~        P      GPROC        UREI)ORWGOMARKUPI)RITP/)NA~
                                                                                                                                                                          .Trr T
: 26. NOTIFICATIONS: QC DATE                /      /                TIME                        IkRI a/rrrrrrgCRSSS        DAT                OIL              TIME
: 27. CORRECTIVE ACTION          28, NPRDS      CORRECTII/EACTIONCODEIE)III'' "                                  SCRIPTION
: 29. CAUSE OF FAILURE          30. NPRDS      FAILVf4CQDEKGt DESCRPTlO I        /  P    ~
                                                                      ~                                PI  I ~
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                                                                ~
0 PROCEDURE
                                                              ~
: 31. ATTACHMENTS          ~ATE              UES                                                      Cf)4SPECTIOhf REPORTS
                                                                                                                            ~
CHECRLIST8'2.
MARK UP NO'5/G        I  /~~~~        RWP NO'3      /    P                      /          QCI        'S                    NCR NO'AT
: 33. CORRECTIVE ACTION COMPLETED BY
: 34. SUPERVISOR REVIEW BY                                                                                                        DATE          /              /
35.'WORK ACCEPTED BY QA                                                                                                    NA  DATE~/Z~                      /~+
: 36. PMT REVIEW BY                                                                                  ASSS/SSS      QUPV. GATE~/~/~
          'MT PROCEDURE NO'S.      hKLL~~                                                          /                0 ~T TEST REPORT 0    NQT REQUIREO M. PMT COMPLETE VERIFIED BY                                                                                    0 NA DATE          /            /
: 39. ACCEPTED BY                                                                                      0  SSS      0 SUPV. DATE        /
: 40. NPRDS        0 NA'YSTEM CODE                            INIT.                               41. INDEXED BY DOC. CONT.      INIT.
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WR &#xb9;190945                  TROUBLESHOOTING PLAN                      Page 3 August 21, 1991 1.)  Place the loads  off UPS1D on maintenance power.
When unit put to maintenance, CB-4 failed to close. Lifted operator - Bkr.
closed (partial false signal to CB-4).
(Later found to be adjustment of CB-4 operator.)
2.)  Open CB-2, CB-1, A27-S1.
3.)  Measure and record DC logic power - (this is battery voltage)
(+20) = +.06V
(-20) = +.14V (* verified +.14 volts) 4.)  Open A27-CBl.
5.)  Measure voltage on A27-F4, term.      &#xb9;1 referenced to phase A,B and C of the maintenance supply:
A27-F4 to Phase A:            203.1 VAC A27-F4 to Phase B:            0.0 VAC (Phase B to DC power supplies)
A27-F4 to Phase C:            202.4 VAC 6.)  Install a variac on B-phase AC input to logic power supply as follows:
a.)    Attach variac output ground lead to input side of A27-F3 (term    &#xb9;1).
b.)    Attach variac input hot lead to input side of A27-F4 (term    &#xb9;1).
c.)    Remove Fuse A27-F4.
d.)    Attach variac output lead on the output side of A27-F4 (term    &#xb9;2).
7.)  Install Oscilloscope leads as follows:
a.)    one input to scope on A27, lead  &#xb9;243 b.)    other input to scope on A27, lead &#xb9;200 (+ of DC logic)
 
4 WR 8190945                  TROUBLESHOOTING PLAN                        Page 4 August 21, 1991 8.) Set variac  for approximately 120 VAC.
9.) Lift motor operator on CB-4.
10.) Turn logic power on to UPSlD.
11.) Reset motor operator on CB-4.
12.) Restart UPS1D and put load on UPS power, CB-3 closed.
13.) Slowly decrease AC voltage to the DC logic power supplies.
Start 20.88 VDC at 98.13 VAC DC, power supply went down 20.59 VDC 14.) Record when DC voltage starts to      drop-98.13 VAC 20.59 VDC 15.) If unit trips, record voltage at trip point-84.5 VAC              Unit tripped. CB-4 failed to close    - got CB-4 "ON" flag.
Alarms - vo! tage difference, maint. out of limits 17.3 VDC            module trip, inverter logic alarm.
Power supply failed.
16.) If unit trips, lower AC input to    K-5 relay until relay drops out.
At 56 VAC relay chattered, 8 VDC on logic At 42 VAC relay swapped - dropped Put reset back up - At 55 relay started to pickup At 75 VAC pulled in 17.) Restart unit, as required, and put the load on UPS power.
18.) Set variac at 120 VAC.
 
WR 45190945                  TROUBLESHOOTING PLAN                        Page 5 August 21, 1991 19.)  Open and close variac switch quickly. Record if trip occurs.
              ~~, ~ r'-/.~i)i Lipped once - no trip, SCR short alarm - 150 msec '(Trace O9) 20.)  If trip does not  occur attempt again.
2nd try - AC drops to 119.5 VAC, no trip                  (Trace @1) 3rd try - AC drops to 84.5 vac on fluke, no trip (100 msec) on oscilloscope - AC dropped 136 VAC, AC dropped 2,3 volts (from 20.9 VDC at start) (see 20a on next page) 20a.)        4th try - no trip 5th try - set variac to 95.0 VAC, VDC at 18.6    - unit tripped.
Power supply failed                      (Prior to switching variac)
Put unit on maintenance. Tried fast trip at 20.00 VDC - unit tripped.
21.)
22.)
23.)
24.)
25.)
26.)
27.)
28.)  Measure each new battery prior to installing in UPS1D.
1.)    6.10 VDC 2.)    6.06 VDC 3.)    6.10 VDC
: 4)      6.10 VDC 5.)    6.13 VDC 6.)    6.09 VDC 29.)  Shut logic power off.
Remove oscilloscope leads.
Remove variac leads.
30.)  Install fuse F-4.
31.)  Put loads on UPS power.
 
WR 8190945                  TROUBLESHOOTING PLAN                    Page 6 August 21, 1991
* ANNOUNCE LOSS        OF LIGHTS 1.)  Place the loads  off UPSlD on maintenance power.
2.)  Open the P-6 block block on CB-4.
3.)  Open CB-2, CB-1, A27-S1, A27-CBl.
4.)  Install a variac on B-phase AC input to logic power supply as follows:
a.)    Attach variac output ground lead to input side of A27-F3 (term @1).
b.)    Attach variac input hot lead to input side of A27-F4 (term 81).
c.)    Remove Fuse A27-F4.
d.)    Attach variac output lead on the output side of A27-F4 (term k2).
5.)  Install Oscilloscope leads as follows:
a.)    one input to scope on A27, lead 8243 b.)    other input to scope on A27, lead @200 (+ of DC logic) 6.)  Set variac  for approximately 120 vac.
7.)  Lift motor operator on CB-4.
 
WR 8190945                  TROUBLESHOOTING PLAN                    Page 7 August 21, 1991 8.)  Reinsert the P-6 block on CB-4.
9.)  Turn logic power on to UPSlD.
10.)  Reset motor operator on CB-4.
11.)  Restart UPSl D leaving loads on maintenance supply.
12.)  Open and close variac switch quickly.
Record if trip occurs.
Adjust variac such that DC logic power is at 20.00 VDC AC at 91.28V                  Switch time - 150 msec DC at 20.07V At unit trip the following alarms observed:              nmCE eS)
: 1.      trip                  3. SCR short
: 2.      Inverter logic        4. Power supply failed 21.) Restart unit, as required and put loads on UPS.
* Breaker  CB-2 failed to reset.
Breaker replaced per WR @177123.
22.)  Open CB-1 on 2VBB-XD600 and verify that unit does not trip.
Unit did not trip. The following alarms were observed:
: 1.      Voltage Difference
: 2.      Maintenance out of limits 22.)  While on UPS power without maintenance available record the following:
                                                                                  'PS output voltage:          Phase A;      121.0 VAC Phase B;      120.0 VAC Phase C:      121.5 VAC DC Link voltage:        140.7 VDC UPS  output Frequency:      59.93 HZ AC output 24.)  Close CB-1 on 2VBB-XD600.
 
WR 8190945                  TROUBLESHOOTING PLAN                  Page 8 August 21, 1991 25.) Adjust motor operator on CB-4 as required.
Unable to adjust at this time.
Restart unit, put load on UPS power - Lower reostat (variac) volts until DC logic is 20.00 volts VDC -20.06 VAC - 100.23
            ,  Flipped variac switch on and off, unit tripped (100 msec.)
Alarms - module trip inverter logic power supply failed 26.)  Transfer loads to Maintenance.
26.)  Shut down unit including logic power and P-6 block.
27.)  Open Ac input breaker, 2NHS-MCC006, 8-A.
29.)  Using a leads lifted log replace the control batteries in UPS1D.
Bench Battery Voltage Readings - prior to installation 1.)    6.097 VDC            4.)  6.101 VDC 2.)    6.063 VDC            5.)  6.125 VDC 3.)    6.107 VDC            6.)  6.090 VDC 30.)  Measure battery voltage on each battery removed from UPSlD:
1.)    .254 VDC 2.)    .570 VDC 3.)    1.03 VDC 4.)    .07 VDC 5.)    1.17 VDC 6.)    1.39 VDC 31.)  Set variac  for approximately 120 vac.
32.)  Restore P-6 block on CB-4.
33.)  Lift motor operator on CBA.
 
WR &#xb9;190945                  TROUBLESHOOTING PLAN                      Page 9 August 21, 1991 34.)  Turn logic power on to UPSlD.
35.)  Reset motor operator on CB-4.
36.)  Restart UPS1D and put load on UPS power, CB-3 closed.
Lower variac voltage to 99.03 VAC until DC logic voltage is approximately 20.05 VDC 37.)  Flip switch on variac rapidly off then on.
38.)  Perform the operation in step 11 multiple times and record whether trips of unit occur.
: 1.      No  trip, 100 msec                        No alarms
: 2.      No  trip                                  No alarms
: 3.      No  trip                                  SCR short alarm 4,      No  trip, 100 msec (noticeable DC  hit)  No alarms            (Trace &#xb9;3)
: 5.      No trip, 150  msec (noticeable DC  hit)  SCR short alarm      (Trace &#xb9;5) 39.)  Shutdown unit and remove variac and oscilliscope    as follows:
a.)    Remove variac output ground lead to input side of A27-F3 (term      &#xb9;1).
b.)    Remove variac input hot lead to input side  of A27-F4 (term &#xb9;1).
c.)    Remove variac output lead on the output side of A27-F4 (term      &#xb9;2).
d.)    REINSTALL Fuse A27-F4.
e.)    Remove oscilliscope lead on A27, lead  &#xb9;243.
f.)    Remove oscilliscope lead on A27, lead  &#xb9;200 (+ of DC logic).
39a.) Restart unit and put loads on UPS power.
 
WR 0190945                TROUBLESHOOTING PLAN                      Page 10 August 21, 1991 40.)        Static swithc is operating as noted by observation of static switch light on control module during UPS to maint transfer.
41.)  Measure B-phase AC input voltage to DC logic power supplies 118.34 VAC Measure DC logic power with unit on line
(+2ov)        20.78 VDC
(-2ov)        -20.86 VDC
~42.) Adjust motor operator on UPSlD Unable to adjust CB-4, Maintenance supply breaker. CB-4 requires replacement. Problem determined to be the breaker or the transfer motor operator. WR 177124 initiated to replace breaker CB-4.
(-Breaker replaced.)
43.)  Perform transfer - UPS to maintenance Record transfer with visicorder
*NOTE:      UPS  output breaker CB-3 is sticking and requires replacement.
 
2VBB-UPS1A    1B  1G  TEST
 
==SUMMARY==
 
page  1
 
==Purpose:==
To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply. The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded for UPS1A, not for UPS1B and UPS1G. The internal batteries will be tested and replaced.
Results Summary:
1.)    On UPS1A, logic UPS1B and UPS1G,  it was verified that the power supplies are fed from the B-phase DC maintenance    supply.
2.)    The K-5  relay drop out and pick up voltages were recorded  for UPS1A and they were found to be below the trip  point of the DC logic power.
3.)  On UPS1A,    UPS1B,  UPS1G,  the maintenance supply was opened  with the  UPS  feeding the loads and no UPS trips occurred.
4.)  On UPS1A,    UPS1B and UPS1G,  the batteries were replaced.
CONCLUSION This test proves that the DC logic power is fed by the B  phase maintenance power.        It proves that the internal batteries were effectively dead. For UPS1A        it proves that on a slow transient that the DC logic power will drop out before the K-5 relay will transfer to UPS power.
 
I page 2 Numerical Results:
1.) The UPS1A  DC  logic trips at (16.7  VDC.  (with.75.6 VAC on input).
2.) UPS1A:    K-5  relay drop out    47 VDC K-5  relay pick up    52 VDC 4.) The  internal battery voltage    was measured:
UPS 1A:    Positive Negative UPS1B:    Positive        0. 54 Negative        6.2 UPS1G:     Positive       18.3 Negative        0.69
 
WR &#xb9;162319                TROUBLESHOOT SHEET                        Page 3 August 23, 1991 1.)  Place the loads  off UPSlA on maintenance power.
2.)  Pull the P-6 block to CB-4 3.)  Open CB-2, CB-l, A27-S1.
4.)  Measure and record DC logic power - (this is battery voltage)
            +20 VDC Batt.              +0.70 VDC
            -20 VDC Batt.              -1.15 VDC 5.)  Open A27-CB1.
6.)  Install a variac on B-phase AC input to logic power supply as follows:
a.)    Attach variac output ground lead to input side of A27-F3 (term    &#xb9;1).
b.)    Attach variac input hot lead to input side of A27-F4 (term  &#xb9;1).
c.)    Remove Fuse A27-F4.
d.)    Attach variac output lead on the output side of A27-F4 (term  &#xb9;2).
7.)  Measure voltage on A27-F4, term.    &#xb9;1  referenced to phase A, B and C  of the maintenance supply:
A27-F4 to Phase A:          206 VAC A27-F4 to Phase B:            0 VAC A27-F4 to Phase C:          208 VAC
 
WR &#xb9;162319                TROUBLESHOOT SHEET                      Page 4 August 23, 1991 8.) Set variac for approximately 120 vac.
9.) Turn logic power on to UPS1A.
10,) Slowly decrease AC voltage to the DC logic power supplies.
120 VAC = 21.08 VDC 11.) Record when DC voltage starts to    drop-92.42 VAC            Logic trip          75.60 VAC 21.05 VDC            Pwr Supply failed    16.70 VDC 12.) Lower AC input to K-5 relay until relay drops out and pickup.
47 VAC drop out 52 VAC pickup e
DO NOT PROCEED WI'I'HOUT NRC APPROVAL                  Received 13:15 8/23/91 13.) Shutdown unit and remove variac    as follows:
a.)    Remove variac output ground lead to input side of A27-F3 (term        &#xb9;1).
b.)    Remove variac input hot lead to input side of A27-F4 (term
                                                                        &#xb9;1).'.)
Remove variac output lead on the output side of A27-F4 (term        &#xb9;2).
d,)    REINSTALL Fuse A27-F4.
14.) Repair UPS1A.        ** CHARGER SUPPLY      REPAIR ONLY **
Troubleshot UPSlA - no problem found. Suspect weak breaker ir. VBB-PNL301 (Bkr &#xb9;1) trips at time - WR &#xb9;195051 written to replace
 
WR &#xb9;162319                  TROUBLESHOOT SHEET                    Page 5 August 23, 1991 15.)  Restart unit, as required, and put the load on UPS power.
16.)  Open CB-1 on 2VBB-XD500 and verify that unit does not trip.
Unit did not trop Voltage difference alarm Maint out of limit alarm 17.)  While on UPS power without maintenance available record the following:
UPS  output voltage:    Phase A:          118.8 VAC Phase B:        123.0 VAC Phase C:        120.2 VAC DC Link voltage:      (as found) 135 VDC        NOTE: WR &#xb9;154535 written on (as left) 140.0 VDC              5/10/91 previous problem UPS  output Frequency:        59.85 Hz 18.) 'lose  CB-1 on 2VBB-XD600.
19.)  Transfer loads to Maintenance.
20.)  Open P-6 block on CB-4.
21.)  Shut down unit including logic power.
22.)  Open AC input breaker, 2VBS-PNL301,      l.
23.)  Measure each new battery prior to installing in UPSlA.
1.)    6.08 VDC 2.)    6.09 VDC 3.)    6.10 VDC 4.)    6.12 VDC 5.)    6.13 VDC 6.)    6.14 VDC
 
WR 8162319                TROUBLESHOOT SHEET                      Page 6 August 23, 1991 24.) Using a leads lifted log replace the control batteries in UPS1A.
25.) Measure battery voltage on each battery removed from UPS1A:
1.)    6.31 VDC 2.)    5.29 VDC 3.)    4.92 VDC 4.)    2.64 VDC 5.)    6.46 VDC 6.)    5.54 VDC 26.) Lift motor operator on CB-4.
27.) Reistall P-6 block on CB-4.
28.) Turn logic power on to UPSlA.
29.) Reset motor operator on CB-4.
30.) Restart UPS1A and put load on UPS power, CB-3 closed.
Supply breaker did not trip.
 
rt V  N)Ar.+@A NINE IVIILR U MOHAWK pal NT ff )
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: 5. UNIT:  CI
                                                                                                                            'I I QG        CI 190944
      ~  3. DEPARTMENT TO OO WORK                      4. PRIORITY OF WORK
: 6. SYSTEM CODE fl(E Qi Qs ELECTRICAL MAINTENANCE                QI  EMERGENCY
: 7. COMPQNENT NUMBER V Qi Qs  MECHANICALMAINTENANCE                Q URGENT(<1        DAY/
NECESSARY ((7 DAYS) 3/0                                ~T 1 Qs INSTRUMENTATION 8 CONTROL            Qt
              ~L Qs  COMPUTER        Qi Qs ISI            QE  AS TIME PERMITS ()7 OAYSI                  18. SAFETYCLASS QSR                    QQ gtNSR Qi Qs SECURITY I II C  Qi Qs FIRE          QS  NEXT UNIT OUTAGE                          19. EQ OYES %NO Qi Qs METER It TEST                              NEXT REFUELING OUTAGE                      20. ASME COMPONENT C3YES                        +NO Qi Qs OTHER
* 9 EQUIPMENT TITLE.          V g Q
: 10. FAILURE DESCRIPTION AND LOCATION                    11. NPROS. SYMPTOM CODE                  DESCRIPTION
                                        +                    ot    E        I/I    V 5    I8  R'<c.oY
: 12. ORIGINATOR
: 13. APPROVED DATE DATE~M/
B        /~/~
: 14. W.R. RECEIVED
: 15. PROCEDURE NOS. /                                      /                /                                  /
DATE      ~/~/      /      CI  AEQUIREO
~  N
: 16. 0 QA NOTIFIED BY SUPV.                    DATE~                /            TIME                  OA NAME
: 17. ACCOUNT                                                                                  I    I  '          I                    ''I    I
                          >0(I<0                                                                                  ol(o                            000 2  . QA REVIEW OA
                -M~ -tSt-//-9I DATE        I        /~        23, INSPECTION REOUIRED            O YES
                                                                                                                                            +0
              ,TAGED BY 3 Y'(      .          DAT          I      /  i    QPARTS CIPROCEDURE QDRWG IMIT
:. 2b. ASSIGNED TO Q MARKUP DATE              lQ BWANA~  /~~
: 25. NOTIPICATIONS: CC DATE                I    I            TIME          ~A      ORIR          SSS  OATEQMRC/~(                            TIME    /RI
: 27. CORRECTII/E ACTION          2S. NPRDS    CORRECTIVE ACTION CODE        CO            DESCRIPTION
: 29. CAUSE OF FAILURE          30, NPRDS    FAILURE CODE      CZ1      DESCRIPTION
  . 31. ATTACHMENTS jtrMATERIALISSQES CE PROCEDURE CHECKLISTS                        0  INSPECTION REPORTS        0 LAS      CI T. 2. O,l-(OS
: 32. MARKUP NO'SII~                            RWPNO'S/                              OCIR NO'3
                                                                                                                                                          /~
Y                                                                                    NCR DATE~/~
NO'3.
CORRECTIVE ACTION COMPLETED BY                                                        T
: 34. SUPERVISOR REVIEW BY                                                                                      DATE            /            /
: 35. WORK ACCEPTED BY OA                                                                                    A  DATE~/~/
: 36. PMT REVIEW BY                                                              QASSS/SSS      0 SUPV.      DATE~/~/~
          'MT PROCEDURE NO'S.~~/~~l                                      I            /                @MT TESt REROIIT Q        IIOT REOOIREO
: 38. PMT COMPLETE VERIFIEO BY                                                                      0 NA DATE            /            /
: 39. ACCEPTED BY                                                                      0  SSS  0 SUPV. DATE              /            /
: 40. NPRDS        0 NA    SYSTEM CODE                    INIT.                41 INDEXEO BY OOC. CONT. INIT.
                                                                                        ~
212. I44                                                                                                                  SYMBOL NUMBBIISS $2 0$ $ 409 45
 
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ATTACHHEHT    1  (Cont)
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                                                          ~ Sect/en 2  ~
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WR  g160944,        troubleshooting plan,                              page  3 (8/26/91) 1.)    Place the loads off UPS1B on maintenance power
* Visua1Ip'erify. that the static switch operates.
2.)    Pull the P-6 block to            CB-4
: 3.  )  Open CB-2, CB-1, A27-S1.
4.)    Measure and record          DC  logic power  (this is battery voltage) 5.)    Open A27-CB1.
6.)    Measure voltage on A27-F4, term. g1 referenced            to phase A,  B and C of the maintenance supply:            .
A27-F4        to  Phase A:              vh~
A27-F4        to  Phase  B:  0  0  vH~
A27-F4        to  Phase  C:
7.)    Open AC        input breaker,    2VBS-PNL301, 2.
8.)    Measure each new          battery prior to installing in  UPS1B. pic 1.) <0)8 2-) 6l<8 3  )C.Ogq 4  )FOZ~-
5 ~
          )f~ pq)',
9.)  Using a leads          lifted  log replace the control batteries in UPS1B.
 
page    4 10.) Measure battery voltage on each battery removed from                  UPS1B:
11.)  Lift motor  operator  on CB-4.
12.) Reinstall P-6 block on CB-4.
13.) Turn logic power on to        UPS1B.
14.) Reset motor operator on CB-4.()<(
15.) Restart    UPS1B and  put load on          UPS  power, CB-3 closed. I I
I 16 ~ ) With loads on    UPS  power, open A27-Sl and            verify no CONTROL BATTERY DISCHARGE    alarm occurs.
C,  ~,wN              A~
e
@X7. )
                    ~ca,~
close $ 27-s1.,    '>>~g k;
                                            )>> ear    ~
: 18.  ) With loads on    UPS  poyer o en Cgy1 on 2VBB-XD601.
: 19. With loads on g (phys UPS 4) power q(QT~
without        m5in enance  available record
      )
the following:                  ~
1 g.lI  v Ac-pp UPS output voltage: @< Llo, l v Pc DC Link voltage:                      <  4.3 VJo.
UPS output Frequency:
 
r page 5 20.) Close CB-1 on 2VBB-XD601.
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: 3. DEPARTMENT TO DO'I/ORK                                                                                                                                O'"                      v+3
                                                          %%$                                                                                            . EFEFEM coo'E (g Qa ELECTRICAL MAINTENANCE                                    RQNA's P. Qs MECHANICALMAINTENANCE                                URGENT (<1                OAYJ's
                                                                                                                                                          ~ -Vi'CCNPONENT NUMBE R
: a. hfe NUMBER
      +  Qs INSTRUMENTATION RCONTROL                              NECESSARY ((7 DAYS QL Qs COMPUTER                Qi fg ISI              Qs    AS TIME PERMITS ()7 DAYS)                                                                fL SAFETY CLASS QSR QQ 3BASR Pi Qs SECURITY I 8, C Qi Qa FIRE                      QS    NEXT UNIT OUTAGE                                                                          19, EO QYES          5NO Qi Qs METER 8, TEST                                  Qs    NEXT. REFUELING OUTAGE;"-                                                                20R /ASME COMPONENT            Q YES    ~NO Qi Qs OTHER                                                                                                                                          2f. CLEANNESS CLASS
: 9. EQUIPMENT
                                                  -us 0
TITLE'0.
FAILURE DESCRIPTION AND LOCATION                          11. NPRDS. SYMPTOM CODE                                                              DESCRIPTION l~ c. a7 C              V4 OAT  EKLI        /~/
12 ORIGINATOR
: 13. APPROVED                                                                                                                                                        CATE        M/MS            /~+
: 14. W.R. RECEIVED                                                                                                                                                        DATE FIQ'f
: 15. PROCEDURE NOS. /                                                                                          /                                /                        /                /    2  I2EQUIREQ TSfE"            '
: 16. 0 QA NOTIFIED BY SUPV.                            DATE                                                                                                    OR NAME
: 17. ACCOUNT 41'>~5                        I                                    I I
2.M I
Q.{g-
                                                                                      /~/~'~
: 22. QA REVIEW QA "TAGED BY~
2a. ASSIGNED TO
: 29. NOTIFICATIONS: OC DATE
                          /4 -e
                            ~    ':"    " /      /
MT~K TIME
                                                                              ~
L2I
                                                                                        ~'
Q
                                                                                                      'SlitI/I'
                                                                                                                )      1fJC~  R,Q              .  ~
2,
                                                                                                                                            'INSPECTOR REQUIRED HgRQ'CEDURE'QGRWG QMARKUPg RWP TE
                                                                                                                                                                  ''  t~
                                                                                                                                                                              ~/PATE 0  YES 2/
                                                                                                                                                                                            +NO
                                                                                                                                                                                              /
QPA~
XP    /~(
T/MEM~
IFN 2
: 27. CORRECTIVE ACTION                28. NPRDS    CORRECTIVE MT                      'COQE                            '        'ESCRIPTION
                                                                                                                                  ~    A 2
A  ~
: 29. OAUsECFFA/LURE                  30. NPRCE    F/Nusls/ENCEEZW:
                                                                . ~ ~
                                                                                                                                                          "~-i i
                                                      ~
S~,
                                                                              ; .,g'TA,
                                                                                    'Z..C~                              't
                                                                                                    '.WRUA5~,~..U42.2ISIU.
RE:
2 ISSUES G PR~)~C4ECK;                                                                        CTR}% REP6lTS                    0 LAS    Q
: 31. ATTACHMENTS Q MATERtAL rP    5       (QQQ TF~-'4.
: 32. MARK UP NO'S i~ ~
CORRECTIVE ACTION COMPLETED BY ~
                                        /~~        RR/PNO'S/                            /          .  "-''O'CRNO'3.
                                                                                                                                                          '.                  OAV
                                                                                                                                                                                      /
SUPERVISOR REVIEW BY
: 35. WORK ACCEPTEO BY QA A
DAVE DATE~/                  /~
: 36. PMT REVIEW BY
                                                                                                                                                      '";V.'irr'E~/~/~
PMT PROCEDURE NO'S.                                                                                                /                            ~ S~.TLPl&PORT            0 HOT REQUIAEO
: 38. PMT COMPLETE                VERIFIED BY                                                                                                              0NA      DATE          /        /
: 39. ACCEPTED BY                                                                                                              a.sss                0SUPV.        DATE          /        /
: 40. NPROS    0 NA              SYSTEM CODE                        INfT:                                              413'.INDEXEO BY OGC. CONT. INIT.
SYMSOL I/UMSfllSS 32 OSS AIRI  0$
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WR &#xb9;160946                TROUBLESHOOT SHEET                        Page 3 August 24, 1991 1.) Place the loads  off UPS1G on maintenance power.
      "Visually verify that the static switch operates.
2.)  Pull the P-6 block to CB-4 3.)  Open CB-2, CB-1, A27-S1.
Logic on- power supply failed, DC OV, Maint. out of limits, voltage diff output OV/UV, Inverter logic trip.
4.)  Measure and record DC logic power - (this is battery voltage)
            -20 VDC Batt.                +0.69 VDC
            +20 VDC Batt.                +18.3 VDC 5.)  Open A27-CB1.
6.)  Measure voltage on A27-F4, term.    &#xb9;1  referenced to phase A, B and C of the maintenance supply:
A27-F4 to Phase A:          206.7 VAC A27-F4 to Phase B:           0.0 VAC A27-F4 to Phase C:          213.3 VAC 7.)  Open AC input breaker, 2VBS-PNL301, 7.
8.) Measure each new battery prior to installing in UPS1G.
1.)    6.086 VDC                    4.)    6.167 VDC 2.)    6.096 VDC                    5.)    6.100 VDC 3.)    6.115 VDC                    6.)    6.098 VDC
 
WR 8160946                TROUBLESHOOT SHEET                      Page 4 August 24, 1991 9.) Using a leads lifted log replace the control batteries in UPS1G.
Lead 256 to +20 VDC power supply had burnt log - screw was loose; other screws were tight, 10.) Measure battery voltage on each battery removed from UPSlG:
1.)    +6.414  VDC 2.)    +6.370  VDC 3.)     +3.067  VDC 4.)    +6.392  VDC 5,)    +2 464  VDC 6.)    +5.518  VDC 11.) Lift motor operator on CB-4.
12.) Reistall P-6 block on CB-4.
13.) Turn logic power on to UPS1G.
14.) Reset motor operator on CB-4.
15.) Restart UPS1G and put load on UPS power, CB-3 closed.
16.) With loads on UPS power, open A27-Sl and very no CONTROL BATTERY DISCHARGE alarm occurs.
No alarms or lights.
17.) Close A27-S1.
 
WR @160946                TROUBLESHOOT SHEET                      Page 5 August 24, 1991 18.) With loads on UPS power, open CB-1 on 2VBB-XD602.
Voltage difference, Maintenance out of limits alarms.
19.) With loads on UPS power without maintenance available record the following:
UPS  output voltage:  Phase A:        119.2 VAC Phase B:        121,6 VAC Phase C:        121.4 VAC DC Link voltage:      139.58 VDC UPS  output Frequency:      59.91 Hz 20.) Close CB-1 on 2VBB-XD602.
 
313.367 R01  '30 DOCUMENTS NINE MILK POI>T NUCLEAII STATION CANTO  8S IIICO~~0 II~RIOT 10 Bf IIICCAPCRATII0 o        9~/T~MVPQAAAVIlOOISIQhTION a uAPMV aCCAW~'g0 iIACf 1 I aIIOT TO IR WCCHRXATKO, NOT TO QQ PO$ %0 CHA. AGED N2E35600IPW".UP001                        2E a              gJmMImaa/Z3TS~              OM Change UPS        Logic Power Supply                                                        Q QXXREPZPZZCg      CNLY This      EDC    is to  change the Panel frcm the maintenance eauired      ~r          input for the UPS Logic Power aI'8 Relay supply (alternate 12OVAC pcwe") to the UPS invert output.
Technical Justification: 'Ihe use of the inverte output will prohibit transients on the mainten 1nce apply frcm az:Seating the Logic Pcker. 'Ihis change is reccmnended by Teide Electronics.
GAEL  i 2VBB-UPS1B
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WR&#xb9;190945TROUBLESHOOTINGPLANPage3August21,19911.)PlacetheloadsoffUPS1Donmaintenancepower.Whenunitputtomaintenance,CB-4failedtoclose.Liftedoperator-Bkr.closed(partialfalsesignaltoCB-4).(LaterfoundtobeadjustmentofCB-4operator.)2.)OpenCB-2,CB-1,A27-S1.3.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)(+20)=+.06V(-20)=+.14V(*verified+.14volts)4.)OpenA27-CBl.5.)MeasurevoltageonA27-F4,term.&#xb9;1referencedtophaseA,BandCofthemaintenancesupply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:203.1VAC0.0VAC(PhaseBtoDCpowersupplies)202.4VAC6.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).7.)InstallOscilloscopeleadsasfollows:a.)oneinputtoscopeonA27,lead&#xb9;243b.)otherinputtoscopeonA27,lead&#xb9;200(+ofDClogic) 4 WR8190945TROUBLESHOOTINGPLANPage4August21,19918.)Setvariacforapproximately120VAC.9.)LiftmotoroperatoronCB-4.10.)TurnlogicpowerontoUPSlD.11.)ResetmotoroperatoronCB-4.12.)RestartUPS1DandputloadonUPSpower,CB-3closed.13.)SlowlydecreaseACvoltagetotheDClogicpowersupplies.Start20.88VDCat98.13VACDC,powersupplywentdown20.59VDC14.)RecordwhenDCvoltagestartstodrop-98.13VAC20.59VDC15.)Ifunittrips,recordvoltageattrippoint-84.5VAC17.3VDCUnittripped.CB-4failedtoclose-gotCB-4"ON"flag.Alarms-vo!tagedifference,maint.outoflimitsmoduletrip,inverterlogicalarm.Powersupplyfailed.16.)Ifunittrips,lowerACinputtoK-5relayuntilrelaydropsout.At56VACrelaychattered,8VDConlogicAt42VACrelayswapped-droppedPutresetbackup-At55relaystartedtopickupAt75VACpulledin17.)Restartunit,asrequired,andputtheloadonUPSpower.18.)Setvariacat120VAC.
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mounted on this panel and are kept. charged                                    are circuit breaker A27cb1 disconnects the battery froid  by  the  power  supplies.
the logic power bus, and logic povex supply svitch A27S1 disconnects the paver supply~s 120 VAC input power (only fx'om the maintenance yover), The panel also contains card-mounted (A27A1) relays which interface the A13 controls vith external items such as circuit breaker aotor operators, shunt trip coils, and xemote monitor panel functions.             Control battery discharge sensing is located on the AQ'7A1 card. (These batteries should be replaced at i-year intervals.)


WR45190945TROUBLESHOOTINGPLANPage5August21,199119.)Openandclosevariacswitchquickly.Recordiftripoccurs.~~,~r'-/.~i)iLippedonce-notrip,SCRshortalarm-150msec'(TraceO9)20.)Iftripdoesnotoccurattemptagain.2ndtry-ACdropsto119.5VAC,notrip(Trace@1)3rdtry-ACdropsto84.5vaconfluke,notrip(100msec)onoscilloscope-ACdropped136VAC,ACdropped2,3volts(from20.9VDCatstart)(see20aonnextpage)20a.)4thtry-notrip5thtry-setvariacto95.0VAC,VDCat18.6-unittripped.Powersupplyfailed(Priortoswitchingvariac)Putunitonmaintenance.Triedfasttripat20.00VDC-unittripped.21.)22.)23.)24.)25.)26.)27.)28.)MeasureeachnewbatterypriortoinstallinginUPS1D.1.)2.)3.)4)5.)6.)6.10VDC6.06VDC6.10VDC6.10VDC6.13VDC6.09VDC29.)Shutlogicpoweroff.Removeoscilloscopeleads.Removevariacleads.30.)InstallfuseF-4.31.)PutloadsonUPSpower.  
                                                                                                                                                                                        ~C h2 Y NIAGARA NINE NIILE W MOHAWK            POINT                                                                                                                          3.95010
: 3. DEPARTMENT TO DO WORK                          4. PRIORITY OF WORK Pf P. ELECTRICAL MAINTENANCE                            EMERGENCY                      8 /=              6. SYSTEM CODE Qi  Qs MECHANICALMAINTENANCE QI QI    URGENT((l        DAY)                                                                            t W/
Qi  Qs INSTRUMENTATION 8 CONTROL                  QI    NECESSARY I~7 DAYS)
Qi  Qs COMPUTER        Qi Qs ISI                              T E PERMITS (>7 DAYS)                               SAFETYCLASS QSR Qi                                                      18.                                           QQ ENSR Qi Qi Qs Qs SECURITY I 8 C Qi Qs FIRE METERS, TEST UNIT OUTAGE NEXT REFUELING OUTAGE
: 19. EQ Q YES                ~O
: 20. ASME COMPONENT Q YES @NO Qi Qs  OTHER                                                                                              21. CLEANNESS CLASS 9 EQUIPMENT TITLE              M PZ t A r
: 10.     FAILURE DESCRIPTION ANO LOCATION                    11. NPRDS. SYMPTOM CODE                  H    DESCRIPTION APPROVED'ATEN/ ~ /~
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C-j      '. 12. ORIGINATOR                                                                                                                                                        ~
: 13.                                                                                                                                     DATE    /-I    I          /~+
      /
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: 14. W.R. RECEIVED                                                                                                                          DAT PROCEDURE NOS    /'M8 0442    -.       -    >>'          - -  """                    '" '          "'"                                              NOT
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Spr            17. ACCOUNT                                                                                                            '
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: 22. QA REVIEW: . QA
                                  ~-26-'7l 2X'NSPKCTfONREQUIRED.                           0  YES    ~O
  ~a'TAGEI7 BY'-'"- '-'                          "  "ri'    DATE~                        /
k4              '                                                      IIII7 ID        DIPROCEDURE CIDRWG CIMARKUPCi RWP                                CINA~
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DATE
            -26.       NOTIPICATIONS: OC DATE      "- /        /                  TIME              '' ESSA  6//r/i.                DATE~/                          /          TIME/~
              '27; CORRECTIVE'ACTION            26. NPRDS    CORRESTIVEACTIONCODEl~ "DESCRIPTION.
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:=',: 29.            CAUSE OF FAILURE        30. NPRDS    FAILURE CODE              LLJ        DESCRIPTION
                                                                    ~ ~  w''
        .'31          ATTACHMENTS      0  MATERIALISSUES    W PROCEDURE C                    CKLISTS'        INSPECTION REPORTS                        Q LAS Q
'=. '32.               MARK UP NO'S  /~~+ //Ek              "RWP NO'S I                /Y /SI/                OCIR NO'S
* NCR NO'
  -.:    '3. CORRECTIVE ACTION COMPLETED'BY ~
: 34. SUPERVISOR REVIEW BY Nr.
DATE DATE    +
                                                                                                                                                                        /~~/~~
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35 WORK ACCEPTED BY QA                                                                                                0  NA                DATE        /
                .36. PMT REVIEW BY                                                                            Q ASSS/SSS &SUPV. DATE                                /
PMT PROCEDURE NO'S.                                                                   /                  0 PMT TEST REPORT 0                  NOT REQUIRED
: 38. PMT COMPLETE VERIFIED BY                                                                                    0 NA DATE                          /        //
                                                                                                                                                                                <J
: 39. ACCEPTED BY                                                                                  0  SSS    0  SUPV.       DATE                  /        /
: 40. NPRDS 3'l3 ~ ISI5 0 NA    SYSTEM CODE                            INIT.                       41. INDEXED BY DOC. CONT. INIT.
SYMBOL NUMBBA 5$ 33 053 A05 55


WR8190945TROUBLESHOOTINGPLANPage6August21,1991*ANNOUNCELOSSOFLIGHTS1.)PlacetheloadsoffUPSlDonmaintenancepower.2.)OpentheP-6blockblockonCB-4.3.)OpenCB-2,CB-1,A27-S1,A27-CBl.4.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term@1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term81).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(termk2).5.)InstallOscilloscopeleadsasfollows:a.)oneinputtoscopeonA27,lead8243b.)otherinputtoscopeonA27,lead@200(+ofDClogic)6.)Setvariacforapproximately120vac.7.)LiftmotoroperatoronCB-4.
I-


WR8190945TROUBLESHOOTINGPLANPage7August21,19918.)ReinserttheP-6blockonCB-4.9.)TurnlogicpowerontoUPSlD.10.)ResetmotoroperatoronCB-4.11.)RestartUPSlDleavingloadsonmaintenancesupply.12.)Openandclosevariacswitchquickly.Recordiftripoccurs.AdjustvariacsuchthatDClogicpowerisat20.00VDCACat91.28VDCat20.07VSwitchtime-150msecAtunittripthefollowingalarmsobserved:nmCEeS)1.trip2.Inverterlogic3.SCRshort4.Powersupplyfailed21.)Restartunit,asrequiredandputloadsonUPS.*BreakerCB-2failedtoreset.BreakerreplacedperWR@177123.22.)OpenCB-1on2VBB-XD600andverifythatunitdoesnottrip.Unitdidnottrip.Thefollowingalarmswereobserved:1.VoltageDifference2.Maintenanceoutoflimits22.)WhileonUPSpowerwithoutmaintenanceavailablerecordthefollowing:'PSoutputvoltage:PhaseA;121.0VACPhaseB;120.0VACPhaseC:121.5VACDCLinkvoltage:140.7VDCUPSoutputFrequency:59.93HZACoutput24.)CloseCB-1on2VBB-XD600.
t page 1 Verify P-6 block  open on CB-4 Verify logic  power  is off:
A27-CB1 open A27-S1 open
* CAUTION:      RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.
Unplug the following plugs on A27:
0 1.) A27P3
      ~ 2. ) A27P4
      " 3. ) A27P6 3
4.) A27P1 5.) A27P2
~ Remove A27 pan from  unit Modify A27-K5 relay wiring per  EDC Reinstall the  A27  pan.
Reinstall following plugs:
1.)  A27P3 2.)  A27P4 3.)  A27P6 4.) A27P1 5.) A27P2 Close A27-S1 (Leave A27-CB1 open) .
Verify mimic lights come on on the front panel.
Alarm horn will come in. (Reset as necessary)


WR8190945TROUBLESHOOTINGPLANPage8August21,199125.)AdjustmotoroperatoronCB-4asrequired.Unabletoadjustatthistime.Restartunit,putloadonUPSpower-Lowerreostat(variac)voltsuntilDClogicis20.00voltsVDC-20.06VAC-100.23,Flippedvariacswitchonandoff,unittripped(100msec.)Alarms-moduletripinverterlogicpowersupplyfailed26.)TransferloadstoMaintenance.26.)ShutdownunitincludinglogicpowerandP-6block.27.)OpenAcinputbreaker,2NHS-MCC006,8-A.29.)UsingaleadsliftedlogreplacethecontrolbatteriesinUPS1D.BenchBatteryVoltageReadings-priortoinstallation1.)6.097VDC2.)6.063VDC3.)6.107VDC4.)6.101VDC5.)6.125VDC6.)6.090VDC30.)MeasurebatteryvoltageoneachbatteryremovedfromUPSlD:1.)2.)3.)4.)5.)6.).254VDC.570VDC1.03VDC.07VDC1.17VDC1.39VDC31.)Setvariacforapproximately120vac.32.)RestoreP-6blockonCB-4.33.)LiftmotoroperatoronCBA.  
page 2 Push  relay    A27-K5 in    AND HOLD.       Verify that lights go  out.
Release    relay  A27-K5 and      verify lights          on.
I'    4 -'l +~  -
I
                              +i-  3>~
                                        '-'ILES) come Re-energize the      UPS  on AC power, CB-2 open,         with loads  on maintenance.
Visually verify that, the        A27-KS    relay is energized.
Open A27-CB1.
Open  the A27-Sl switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.
Reclose A27-S1 and A27-CB1.
Lift the    CB-4 motor  operator.
Insert the    P-6 block.
Reinsert the motor operator.
Close CB-2.
Transfer loads to      UPS    power and      verify mimic lights are  still on.


WR&#xb9;190945TROUBLESHOOTINGPLANPage9August21,199134.)TurnlogicpowerontoUPSlD.35.)ResetmotoroperatoronCB-4.36.)RestartUPS1DandputloadonUPSpower,CB-3closed.Lowervariacvoltageto99.03VACuntilDClogicvoltageisapproximately20.05VDC37.)Flipswitchonvariacrapidlyoffthenon.38.)Performtheoperationinstep11multipletimesandrecordwhethertripsofunitoccur.1.2.3.4,5.Notrip,100msecNotripNotripNotrip,100msec(noticeableDChit)Notrip,150msec(noticeableDChit)NoalarmsNoalarmsSCRshortalarmNoalarmsSCRshortalarm(Trace&#xb9;3)(Trace&#xb9;5)39.)Shutdownunitandremovevariacandoscilliscopeasfollows:a.)RemovevariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d.)REINSTALLFuseA27-F4.e.)RemoveoscilliscopeleadonA27,lead&#xb9;243.f.)RemoveoscilliscopeleadonA27,lead&#xb9;200(+ofDClogic).39a.)RestartunitandputloadsonUPSpower.
page  3 Transfer loads to maintenance power and verify that mimic lights are  still on.
Place the  transfer control switch in the  AUTO RESTART position.
The unit  will restart (after a time dealy) and retransfer to    UpS powers


WR0190945TROUBLESHOOTINGPLANPage10August21,199140.)StaticswithcisoperatingasnotedbyobservationofstaticswitchlightoncontrolmoduleduringUPStomainttransfer.41.)MeasureB-phaseACinputvoltagetoDClogicpowersupplies118.34VACMeasureDClogicpowerwithunitonline(+2ov)(-2ov)20.78VDC-20.86VDC~42.)AdjustmotoroperatoronUPSlDUnabletoadjustCB-4,Maintenancesupplybreaker.CB-4requiresreplacement.Problemdeterminedtobethebreakerorthetransfermotoroperator.WR177124initiatedtoreplacebreakerCB-4.(-Breakerreplaced.)43.)Performtransfer-UPStomaintenanceRecordtransferwithvisicorder*NOTE:UPSoutputbreakerCB-3isstickingandrequiresreplacement.  
'I
                                    ~:- YORK:IN P" '36REsQ DATA SHEET:::                        .;:
a'R                            Z.v5 i5- <gKi A-8 I1ark No.
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Pl ocedul e No.
Permissible Re.v.ter I lode 0  P&#xb9;                                                                                                    GAll        Grot  Shutdown 0  Other                      0  EPN                            Estlmaled Duration:
G Run      QCold Shutdown QStart-up ORefuel 0 Not Applicable p    Ql 0 II    Q  III Q NA G NotApplicable                        ( Equipment Out o( Service)
(lark-up  Required gYes QNo EQUIPMENT II1PAC( (LIST OUT OF SERVICE EQUIPI1ENT)                  PLANT II1PACT (REQUIRES OPERATION'S INPUT)
REFERENCE DRAWINGS: (LISP BELOW)                                   CteI1ENTS Prepared By                                    Da<<:~/~          lech. Reviewer                                  Ooio:~i~i>
Q This section N/A with No Plant Impact Reviewed with'Crew By:                                        Supv/Chief      Date: / /
Perralssion Requested to P art By:                                      Date:      /g Time:ZL.:~<
Permission Granted to 5tart By: 555        /'s      Date-     tgfg Time::          CSO                Date:>M>/ i. Z Ime'.~!
iionoiiiicoiions: Cl    /      SSS          /  CSO  0        l        SSS        /    CSO          /      SSS        /      CSO COI'll INUED ON OACV.


2VBB-UPS1A1B1GTESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenancesupply.TheK-5pickupanddropoutvoltagesandtheDCtrip-pointoftheDClogicwillberecordedforUPS1A,notforUPS1BandUPS1G.Theinternalbatterieswillbetestedandreplaced.ResultsSummary:1.)OnUPS1A,UPS1BandUPS1G,itwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenancesupply.2.)TheK-5relaydropoutandpickupvoltageswererecordedforUPS1AandtheywerefoundtobebelowthetrippointoftheDClogicpower.3.)OnUPS1A,UPS1B,UPS1G,themaintenancesupplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.4.)OnUPS1A,UPS1BandUPS1G,thebatterieswerereplaced.CONCLUSIONThistestprovesthattheDClogicpowerisfedbytheBphasemaintenancepower.Itprovesthattheinternalbatterieswereeffectivelydead.ForUPS1AitprovesthatonaslowtransientthattheDClogicpowerwilldropoutbeforetheK-5relaywilltransfertoUPSpower.
l 1
I NumericalResults:page21.)TheUPS1ADClogictripsat(16.7VDC.(with.75.6VAConinput).2.)UPS1A:K-5relaydropout-47VDCK-5relaypickup-52VDC4.)Theinternalbatteryvoltagewasmeasured:UPS1A:UPS1B:UPS1G:PositiveNegativePositiveNegativePositiveNegative0.546.218.30.69


WR&#xb9;162319TROUBLESHOOTSHEETPage3August23,19911.)PlacetheloadsoffUPSlAonmaintenancepower.2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-l,A27-S1.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)+20VDCBatt.-20VDCBatt.+0.70VDC-1.15VDC5.)OpenA27-CB1.6.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).7.)MeasurevoltageonA27-F4,term.&#xb9;1referencedtophaseA,BandCofthemaintenancesupply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:206VAC0VAC208VAC
      .:."808':VAIV>WeN<E:-rFSTS:"'::::.-..': P~T. REOVlREO" oY'.8:                                  .. 0 TEST AEQUIAENENTS                                                    TFST 'RESULTS PAOCEOUAES                                Deferred          Sat  Performed Sy      Yerified By Ste No.'s                    QHA  QYes QHo
                            .......P.......
I Step No.'s                          QYes QHo          0 Sat I
G No.                   Ste      No s                QN,  OYes GHo          0 Sat GNo                      Step Ho.'s                    QN,  OYes GHo TESTS                                  ii>rg<      /ig'-
Test                      Acceptance Criteria 0 Test GYes          o I(I(  jP~
0 Test QYes QHo O Sat 0 Test QYes QHo          0 Sat 0 Test                          0 GYes OHo Q Sat                    /                /
Data:X/~/~      G Shllad coction hot'eed with -WR/Doebch4nt on WA Prepared by:
Techn ical Rev iawe:                          Da la:Z/ ~/~l      Reinarks:.       -.'.
                                                                    '......'    N~a:/olnw.sijdaturi;:wtien iionua.
                                                                              'd~...
                                                              ~
the equipment operable'af'the'
:dale and time sjaclfiid::::.:
Reviewed  by:-                       isssisss bate:. i /  .
A&eptOdOY: .......NS04te: / / .T.ime:.:.


WR&#xb9;162319TROUBLESHOOTSHEETPage4August23,19918.)Setvariacforapproximately120vac.9.)TurnlogicpowerontoUPS1A.10,)SlowlydecreaseACvoltagetotheDClogicpowersupplies.120VAC=21.08VDC11.)RecordwhenDCvoltagestartstodrop-92.42VAC21.05VDCLogictrip75.60VACPwrSupplyfailed16.70VDC12.)LowerACinputtoK-5relayuntilrelaydropsoutandpickup.47VACdropout52VACpickupeDONOTPROCEEDWI'I'HOUTNRCAPPROVALReceived13:158/23/9113.)Shutdownunitandremovevariacasfollows:a.)RemovevariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).'.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d,)REINSTALLFuseA27-F4.14.)RepairUPS1A.**CHARGERSUPPLYREPAIRONLY**TroubleshotUPSlA-noproblemfound.Suspectweakbreakerir.VBB-PNL301(Bkr&#xb9;1)tripsattime-WR&#xb9;195051writtentoreplace
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WR&#xb9;162319TROUBLESHOOTSHEETPage5August23,199115.)Restartunit,asrequired,andputtheloadonUPSpower.16.)OpenCB-1on2VBB-XD500andverifythatunitdoesnottrip.UnitdidnottropVoltagedifferencealarmMaintoutoflimitalarm17.)WhileonUPSpowerwithoutmaintenanceavailablerecordthefollowing:UPSoutputvoltage:PhaseA:PhaseB:PhaseC:DCLinkvoltage:(asfound)135VDC(asleft)140.0VDCUPSoutputFrequency:59.85Hz118.8VAC123.0VAC120.2VACNOTE:WR&#xb9;154535writtenon5/10/91previousproblem18.)'loseCB-1on2VBB-XD600.19.)TransferloadstoMaintenance.20.)OpenP-6blockonCB-4.21.)Shutdownunitincludinglogicpower.22.)OpenACinputbreaker,2VBS-PNL301,l.23.)MeasureeachnewbatterypriortoinstallinginUPSlA.1.)2.)3.)4.)5.)6.)6.08VDC6.09VDC6.10VDC6.12VDC6.13VDC6.14VDC
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            '3. DEPARTMENT TO DO WORK                                                            4. PRIORITY OF WORK                                                5. UNIT: Q1    gg          QSIT AAA ~
Sf Qs ELECTRICAL MAINTENANCE                                                        QI    EMERGENCY                              47                  6. SYSTEM CODE QL                Qs  MECHANICALMAINTENANCE                                      QI    URGENT((1 DAY)                                            7. COMPONENT NUMBER+V~~-(/(I S<
QL                Qs  INSTRUMENTATION & CONTROL                                  QS  NECESSARY ((7 DAYS
                'g                Qs  COMPUTER                    QL    ps ISI                  QE                    E PERMITS (>7 DAYS)                      18. SAFETY CLASS QSR                  QQ RNSR 2                  p*  SECURITY I & C QL Qs FIRE                                                          UNIT OUTAGE                              19. EQ Q YES 5QtO QL                ps  METER & TEST                                                      NEXT'REFUELING OUTAGE                                    20. ASME COMPONENT Q YES Q(NO OTHER                                                                                                                      21. CLEANNESS CLASS
                                                                'n QL                Qs
(/(                      'CZ
    =-'. EQUIPMENT TITLE:                                                                  (
: 10. FAILURE DESCRIPTION AND LOCATION                                                        11. NPRDS. SYMPTOM CODE                      CI      DESCRIPTION
  'rs2 - 12.
ORIGINATOR'.~.:Y
: 13. APPROVED                                '                                                          ~
                                                                                                                        ~'.      ~
                                                                                                                                    .J a sr DATE~/ ~~
DATE      +          /  ~
                                                                                                                                                                                                                /
                                                                                                                                                                                                                /~~
14: W.RL RECEIVED                                                                                                                                                      DAT NOT 0  REOLIIRED 1R    CL QA                  NOTIFIED BYSUPV.                                        DATE          "- /~A='                      'T-IME--''-'              "QA'NNAME"
: 17. ACCOUNT                                                                  I                  I
                                                                                                                '                                              I      I
                                                                                                                                                              -'god
                                                                                                                      "'~/~i~+"'23"
                                                                                                                                                                                                                    ~
                                                                                                                                                                          'A REVIEW. O'A                                                                                                                                                                    ~'
                                                                                                    ~: DATF                                              INSPECTION.'-REOVIREO 'O',YES 'IIc(;NO
                                                                                                                                                                                                                  ~
~24: Sl'AGEtlSY:                   I                ~ ~
                                                              '. '    .   '-''        'DATE              i' '"-                  GPARTSGPROCEOUIRE~GORIYGGMARKUPGRWPGNA~.
ISTIC I
~~2S.'NOTIFICATIONS                                        QO'DATE:.'/
                                                                      ~      /
                                                                                                /'' "          IlME"          "  'UI PSi:                                A I
                                                                                                                                                                                                    /         TI
      ;  27. CORR CTIVE ACTIO                                        28. NPRD              CORRECVIVEA                  ttSf'COOL                'OfSCRIPTION
                                                                                                                                                      ~ J'raI  ii;a
                                                                                                                                                                                          ~            o N':.",'-29.
CAUSE OF FAI URE                                    30. N          OS C
FAILURE CODE          ~              DESCRIPTION
                                                                                                              ~
                                                                                                        /~      T iia
-..-'".31. ATTACHMENTS                                    0 MATERI+ I UES''*PROCEDURE                                      C E KLISTS      O'INSPECTION REPORTS                  Q LAS Q
'- a. 32. MARK UP NO'S                              /        ~        7                  RWP    O'S                                        OCIR NO;S,                             NCR
                                                                                                                                                                                                    ~/
E I                                                                                                                                                                                        NO'ATE c    33 CORRECTIVE ACTION COMPLET                                                                                                                                                                              /
SUPERVISOR REVIEW BY                                                                                                                                            DATE~/~~/
.-. 35.       WORK ACCEPTED BY OA                                                                                                                                    0  NA    DATE~M~~
: 36. PMT REVIEW BY                                                                                                                G ASSR/SSEINBUPV.                 DATE~/~/~
: 37. PMT PROCEDURE NO'S.                                                                                                           /                    0 PMT TEST REPORT      0 NOT REOUIREO      '
                .0MT COMPLETE                              VERIFIED BY                                                                                          0 NA        DATE~/~/~
: 39. ACCEPTED BY                                                                                                                        0  SSS      0    SUPV.       DATE        /              /
: 40. NPRDS                          0    NA        SYSTEM CODE                                  INIT.                           41. INDEXED BY DOC. CONT. INIT.
BIB ISO                                                                                                                                                                          SYMBOL MUMBBB 5$ ~ 52 055 II09 Ss


WR8162319TROUBLESHOOTSHEETPage6August23,199124.)UsingaleadsliftedlogreplacethecontrolbatteriesinUPS1A.25.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1A:1.)2.)3.)4.)5.)6.)6.31VDC5.29VDC4.92VDC2.64VDC6.46VDC5.54VDC26.)LiftmotoroperatoronCB-4.27.)ReistallP-6blockonCB-4.28.)TurnlogicpowerontoUPSlA.29.)ResetmotoroperatoronCB-4.30.)RestartUPS1AandputloadonUPSpower,CB-3closed.Supplybreakerdidnottrip.
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tr VN)Ar.+@ANINEIVIILRff)UMOHAWKpalNTSgjggq'I190944~3.DEPARTMENTTOOOWORKQiQsELECTRICALMAINTENANCEQiQsMECHANICALMAINTENANCE1QsINSTRUMENTATION8CONTROL~LQsCOMPUTERQiQsISIQiQsSECURITYIIICQiQsFIREQiQsMETERItTESTQiQsOTHER4.PRIORITYOFWORKQIEMERGENCYQURGENT(<1DAY/3/0QtNECESSARY((7DAYS)QEASTIMEPERMITS()7OAYSIQSNEXTUNITOUTAGENEXTREFUELINGOUTAGE5.UNIT:CIIQGCIfl(E6.SYSTEMCODE7.COMPQNENTNUMBERV~T18.SAFETYCLASSQSRQQgtNSR19.EQOYES%NO20.ASMECOMPONENTC3YES+NO*9EQUIPMENTTITLE.VgQ10.FAILUREDESCRIPTIONANDLOCATION11.NPROS.SYMPTOMCODEDESCRIPTION+otEI/IV5I8R'<c.oY~N12.ORIGINATOR13.APPROVED14.W.R.RECEIVED15.PROCEDURENOS./16.0QANOTIFIEDBYSUPV.//DATE~/TIMEDATEB/~/~DATE~M/DATE~/~///CIAEQUIREOOANAME17.ACCOUNT>0(I<0II'Iol(o''II0002.QAREVIEWOA-M~-tSt-//-9IDATEI/~23,INSPECTIONREOUIREDOYES+0IMIT,TAGEDBY3Y'(.DATI/iQPARTSCIPROCEDUREQDRWGQMARKUPQBWANA~:.2b.ASSIGNEDTODATEl/~~25.NOTIPICATIONS:CCDATEIITIME~AORIRSSSOATEQMRC/~(TIME/RI27.CORRECTII/EACTION2S.NPRDSCORRECTIVEACTIONCODECODESCRIPTION29.CAUSEOFFAILURE30,NPRDSFAILURECODECZ1DESCRIPTION.31.ATTACHMENTSjtrMATERIALISSQESCEPROCEDURECHECKLISTS0INSPECTIONREPORTS0LASCI32.MARKUPNO'SII~YRWPNO'S/T.2.O,l-(OSOCIRNO'3NCRNO'3.CORRECTIVEACTIONCOMPLETEDBYTDATE~/~/~34.SUPERVISORREVIEWBYDATE//35.WORKACCEPTEDBYOAADATE~/~/36.PMTREVIEWBY'MTPROCEDURENO'S.~~/~~lI38.PMTCOMPLETEVERIFIEOBY39.ACCEPTEDBYQASSS/SSS0SUPV.DATE~/~/~/@MTTEStREROIITQIIOTREOOIREO0NADATE//0SSS0SUPV.DATE//40.NPRDS0NASYSTEMCODE212.I44INIT.41~INDEXEOBYOOC.CONT.INIT.SYMBOLNUMBBIISS$20$$40945


ATTACHHENTtTpTRQUBLESHOOTtHGPLANrse<<ss.rS/nentasIns~SeCJon0~Pagotof2wlIheeystentrcarnpanernbe'qwn5o'erTecrariariSpecittcarionsdunngtroubtesnaocngfOves+Hogriotdescriptianattrouoteshaotingwarktobepertonnedincisingprecauoons,iaitatiansaroaundayrestriconsiroposeo.haependentVentietSornerCx9>~e%~Oats~)IPage8AP-5.4.2Rev02
g U MOHAWK            /7 LIFTED LEAD AND )?UMPER LOG 3 WORK OOC;  g/      +/  4 PROC. 4                                  ja    NA WIRING DATA                                                      APPLICATION      RIIVRMYONORMAL CABlE NUMBER                  WIRE NUMBER                    "FR M" TERMINATION          LIFTED    "T " TERMINATION    LIFTED  PERF'D    VERF'D  PERF'D    VERF 'D
( if applicable )            OR  ")UMPER"      COLOR DEVICE            PT  YE  NO      DEVICE        PT  YE  NO  INIT.      INIT. INIT.      INIT.
                                                                                                                                                        ~   r'r 3
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10    >
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: 5. APPLICATION                                                        6. RETURN TO NORMAL 5IGNATURE: ',:<Q">>"
                                                            ~               INITIAL    BATE                      5IGNAT  RE            INITIAL V4r                                                                              TIME
  ~   ~ R11 86        PERFORMED BY:
PN::415r                            4(
VERIFIED BY:                            4? P " >>'F  - C'~~ 4i            P    $


ATTACHHEHT1(Cont)TRTNPTRQUBLESHQGTlNGPUN~~ae,ae)~Sect/en2~Pace2cf2R<<ox'fAccdTOISON(BebungoeeIcngucnl&Alan>>dYienleslxgong~~)<V~~underheTicuhleshoa&yWAPage9AP-5.4.ZRev02
4 page 1 Verify P-6 block      open on CB-4 Verify logic    power  is off:
A27-CB1 open A27-S1 open
* CAUTION:          RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.
Unplug the following plugs on A27:
1.)    A27P3.
2.)    A27P4) ~ ) A27P6 v
: 4.    ) A27P1 g 5.)    A27P2 ~
Remove A27 pan from      unit:
Modify A27-K5 relay wiring per      EDC Reinstall the    A27 pan.
Reinstall following plugs:
1.)     A27P3 2.)    A27P4 3.)    A27P6 4 '     A27P1 5.)    A27P2 C lose A27-S1 (Leave    A27-CB1 open).
Verify mimic lights      come on on the front panel.
Alarm horn    will come in.   (Reset as necessary)


WRg160944,troubleshootingplan,1.)PlacetheloadsoffUPS1Bonmaintenance*Visua1Ip'erify.thatthestaticswitchpage3(8/26/91)poweroperates.2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-1,A27-S1.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)5.)OpenA27-CB1.6.)MeasurevoltageonA27-F4,term.g1referencedtophaseA,BandCofthemaintenancesupply:.A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:vh~00vH~7.)OpenACinputbreaker,2VBS-PNL301,2.8.)MeasureeachnewbatterypriortoinstallinginUPS1B.pic1.)<0)82-)6l<83)C.Ogq4)FOZ~-5~)f~pq)',9.)UsingaleadsliftedlogreplacethecontrolbatteriesinUPS1B.  
page  2 Push  relay  A27-K5  in  AND HOLD. Verify that lights  go out.   '~~(
Release relay A27-K5 and verify      lights come on. i C.Ml a-
          ~Psi~w ~c 4 ac, W'l'7 Ckf/
8~~J Re-energize the maintenance.
UPS  on AC power, CB-2 open,2 i loads with  oa s'on on Visually verify that the      A27-K5 relay is energized.
ORen A27-CB1.
Open  the A27-S1 switch while monitoring      A27-K5 and  verify that the A27-K5 relay does not drop out.
Reclose A27-Bl and A27-CB1.
Lift the    CB-4 motor  operator. pj)
Insert the    P-6 block.
Reinsert the motor operator.
Close CB-2.
Transfer loads to      UPS  power and verify mimic lights are    still on.


page410.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1B:11.)LiftmotoroperatoronCB-4.12.)ReinstallP-6blockonCB-4.13.)TurnlogicpowerontoUPS1B.14.)ResetmotoroperatoronCB-4.()<(15.)RestartUPS1BandputloadonUPSpower,CB-3closed.III16~)@X7.)WithloadsonUPSpower,openA27-SlandverifynoCONTROLBATTERYDISCHARGEalarmoccurs.C,~,wNeA~~ca,~k;close$27-s1.,'>>~g)>>ear~18.)19.)WithloadsonUPSpoyeroenCgy1on2VBB-XD601.g(phys4)q(QT~WithloadsonUPSpowerwithoutm5inenanceavailablerecordthefollowing:~1g.lIvAc-ppUPSoutputvoltage:@<Llo,lvPcDCLinkvoltage:<4.3VJo.UPSoutputFrequency:
page 3 Transfer loads to maintenance power  and verify that  mimic lights, are  still on.                                                     n Place the  transfer control switch in the AUTO RESTART position.
r 20.)CloseCB-1on2VBB-XD601.p4,l)ggVWcvA~~lqQVApage5
The unit power.
vill restart (after a time dealy) and retransfer to UPS (Q


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                                ...- . - -:  .YORK    lg PROGRESS DATA 9HEET-'.                   -.:-...:  .
St'n-        I'L~O l~            wf~bo- uP~ig                                                                  Permissible Reactor I'lode:
cl  n"                              S I1ark    No.
QAII        GHot Shutdown G  Otl>er G  EI-'N Q Run        QCold Shutdown 0  Nol Applicable                                                  Estimated Duration:                          QStart-up GRefuel DIV: G I    G II  0 Ill 0  NA G Hot Appllcabla                      (Equlpmenl Out of Service) rlerk-up nenuiredpKYes Gtto EQUIPI'1ENT II'IPACT ( LIST OUT OF SERVICE EQUIPMENT)                PLANT IMPACT (REQUIRES OPERATION S INPUT)
REFERENCE DRAWINOS:      (LIST BELOW)                                C$ 1t1ENTS Prepared 8y                      LAnnl'~~ Date:~~4L9L lech. Aav lewer                                                  Oate:  IZ G T I s t n Ih with No Plant impact Reviewed with'Crew By:                                        upv/Chief        Oate: ~]'~i>~
Perry isslon Requested to 8 art          y:                                 Date.        /QTtme-0      .
Permission Oranted to Start By: SSS                        Oat s    gt trna:~Oe    CSO                        Oats (A"Ai TIme:942.
llenotlllcations: 0          /        S55          /    C50 0    /        SS5      /                      /      SSS        /      CSO CONTINUED
                                                                      -  I BACK  W


W3.DEPARTMENTTODO'I/ORK(gQaELECTRICALMAINTENANCEP.QsMECHANICALMAINTENANCE+QsINSTRUMENTATIONRCONTROLQLQsCOMPUTERQifgISIPiQsSECURITYI8,CQiQaFIREQiQsMETER8,TESTQiQsOTHER%%$RQNA'sURGENT(<1OAYJ'sNECESSARY((7DAYSQsASTIMEPERMITS()7DAYS)QSNEXTUNITOUTAGEQsNEXT.REFUELINGOUTAGE;"-A'909P.O'"EFEFEMcoo&#x17d;Ev+3~-Vi'CCNPONENTNUMBERa.hfeNUMBERfLSAFETYCLASSQSRQQ3BASR19,EOQYES5NO20R/ASMECOMPONENTQYES~NO2f.CLEANNESSCLASS-us9.EQUIPMENTTITLE'0.FAILUREDESCRIPTIONANDLOCATION11.NPRDS.SYMPTOMCODE0DESCRIPTIONl~c.a7CV412ORIGINATOR13.APPROVED14.W.R.RECEIVED15.PROCEDURENOS./16.0QANOTIFIEDBYSUPV.17.ACCOUNT22.QAREVIEWQA/4-eOATEKLI/~/CATEM/MS-/~+///DATEFIQ'f/2I2EQUIREQDATE'''TSfE"'ORNAMEI41'>~5"2.MQ.{g-IIIMT~K/~/~'~'INSPECTORREQUIRED0YES+NOL2I)1fJC~R,Q.~2,''t~IFN2"TAGEDBY~~':"~~'QHgRQ'CEDURE'QGRWGQMARKUPgRWPQPA~2a.ASSIGNEDTOPATE/XP/~(29.NOTIFICATIONS:OCDATE"//TIME"''SlitI/I'TE~/2/T/MEM~27.CORRECTIVEACTION28.NPRDSCORRECTIVEMT'COQE''ESCRIPTION~A2A~29.OAUsECFFA/LURE30.NPRCEF/Nusls/ENCEEZW:.~~;.,g'TA,'.WRUA5~,~..U42.2ISIU.2"~-i~'-S~,'Z..C~'tRE:TF~-'4.SUPERVISORREVIEWBYi31.ATTACHMENTSQMATERtALISSUESGPR~)~C4ECK;CTR}%REP6lTS0LASQrP5(QQQ32.MARKUPNO'Si~~/~~RR/PNO'S//."-''O'CRNO'3.CORRECTIVEACTIONCOMPLETEDBY~'.OAVDAVE/35.WORKACCEPTEOBYQAADATE~//~36.PMTREVIEWBYPMTPROCEDURENO'S.38.PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBY""""""'"'";V.'irr'E~/~/~/~S~.TLPl&PORT0HOTREQUIAEO0NADATE//a.sss0SUPV.DATE//40.NPROS0NASYSTEMCODESTSIMINfT:413'.INDEXEOBYOGC.CONT.INIT.SYMSOLI/UMSfllSS32OSSAIRI0$
TEST AEatjf AmEVTS PAOCEOVAES                        Oeferred                Performed Sy          Verified By Step No.'s              QHA  aVes QHo GHu                    Ste  No.'s              QMA  QYes QHo        0 Sat DNo                    Step Ho.'s              QHA  GYes QHo Q Sat DNo                    Step No.'s              QHA  axes QHo Q        Sat 8 Z ~ Si. r ~~!      i"rrig TEST5
A~4 WR&#xb9;160946TROUBLESHOOTSHEETPage3August24,19911.)PlacetheloadsoffUPS1Gonmaintenancepower."Visuallyverifythatthestaticswitchoperates.2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-1,A27-S1.Logicon-powersupplyfailed,DCOV,Maint.outoflimits,voltagediffoutputOV/UV,Inverterlogictrip.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)-20VDCBatt.+20VDCBatt.+0.69VDC+18.3VDC5.)OpenA27-CB1.6.)MeasurevoltageonA27-F4,term.&#xb9;1referencedtophaseA,BandCofthemaintenancesupply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:206.7VAC0.0VAC213.3VAC7.)OpenACinputbreaker,2VBS-PNL301,7.8.)MeasureeachnewbatterypriortoinstallinginUPS1G.1.)6.086VDC2.)6.096VDC3.)6.115VDC4.)6.167VDC5.)6.100VDC6.)6.098VDC
                                                                                                                      ~ ~
Test                  Acceptance Criteria  Yi~>/i//~z<~'>'p w
(ri~
GTest GYes        Ho                                    ~ jd~/r c 0 Test                      0 DYes QHo D Sat D Test GYes GHo D 'test                      0 GYes GHo Q Sat                      /                         /
Prepared by.                           nate:M/M/&    G Shellid Section hot'dan d with WA/Document on WA Technical Reviewer:                  ~
Date:X/W/ +<    Remai'ks:..'       '....
                                                          ..: .. -:.:.:. Nnte: Thi below. sl jriaturi;. when      slined,.
                                                                    "- declares the equipaent operable af the
                                                        '-; ..-:::date        hnd tlma spectfiid::.:-:.:    '::
Reviewed by:                  '55S/S55'bate  . / '.. ~
ji<ept0d        Oy:......'I 55S l)ete:  '/. /=, Time::


WR8160946TROUBLESHOOTSHEETPage4August24,19919.)UsingaleadsliftedlogreplacethecontrolbatteriesinUPS1G.Lead256to+20VDCpowersupplyhadburntlog-screwwasloose;otherscrewsweretight,10.)MeasurebatteryvoltageoneachbatteryremovedfromUPSlG:1.)2.)3.)4.)5,)6.)+6.414VDC+6.370VDC+3.067VDC+6.392VDC+2464VDC+5.518VDC11.)LiftmotoroperatoronCB-4.12.)ReistallP-6blockonCB-4.13.)TurnlogicpowerontoUPS1G.14.)ResetmotoroperatoronCB-4.15.)RestartUPS1GandputloadonUPSpower,CB-3closed.16.)WithloadsonUPSpower,openA27-SlandverynoCONTROLBATTERYDISCHARGEalarmoccurs.Noalarmsorlights.17.)CloseA27-S1.  
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U MOHAWK 5  GEE /Ebs pO) NT ff )                 S I    f                    8"                                            '
195012                              ',
: 3. DEPARTMENT TO      00  WORK                  4, PRIORITY OF WORK                                                        5. UNIT: SI I              ~2       gt/ITE
                  +Qs    ELECTRICAL MAINTENANCE                    QI    EMERGENCY                                                      6. SYSTEM CODE T, COMPONENT NUMBEIT~XVFlX-<l SI<
QE QE Qs Qs MECHANICALMAINTENANCE INSTRUMENTATION & CONTROL DD    URGENT((/DAY)
NECESSARY I(7 DAYS) r QE  Qs COMPUTER          QU Qs  ISI            QE    AS TIME PERMITS I)7 DAYS)                                     18. SAFETY CLASS QSR QQ Pf'NSR QE  Qs SECURITY I & C QE Qs FIRE                  Qt    NEXT UNIT OUTAGE                                              19. FQ GYES PtJVO Qs  Qs METER & TEST                                      NEXT REFUELING OUTAGE                                        20. ASME COMPONENT 0 YES @40 QE  Qs OTHER                                                                                                          21. CI EANNESS CLASS
: 9. EQUIPMENT TITLE
                                                                                                              \
: 10. FAILURE DESCRIPTION AND LOCATION                        11. NPRDS. SYMPTOM CODE                      0              DESCRIPTION
-.-.:-"'.. 12. ORIGINATOR                                                                                                                                  DATE        +       /        ~                  /
    "".. l3. APPROVED'
                                                                                                              ~
                                                                                                            .~
H DATEM              /~+/Tl
                                                                                                                                                                                  /~/
: 14. W.R: RECEIVED.
: 15. PROCEDURE NOR      /  ~ ~~  "  '
                                                        /
DATE""
                                                                              /
                                                                                  'I~P" IN          -"  '':          '
DATE
                                                                                                                                                                                    /  ~,0                REQUIRED.
IB. tZOA NO11FIEDBYSUPV.                                                                                                           O'A'NAME'7.
ACCOUNT.                             I                    I'I '                              I I
7o                                                                                                                        =.o(
2Z    QA REVIEW. QA
                                          ~;                        "-e ~4 2X'NSPECTION REOUIRED
                                                                                                                                                                    ~ I
                                                                                                                                                                          'l  YES
                                                                                                                                                                                          'I  /~                IWT
                                                "- .- -           "    '              /      QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~
                                                "'~
        -24:.STAGEDBV                                    .DATE ASSIGNED TO                                              '      "    '              '                              '      '                      OATEN'/ @                                /Ll
:  2IE'NOTIRCATIONR OC OATS 27 CORRECTIVE ACTION
                                                                            . TIME~
COBE'~ "
C&#xc3;fAT    a>>i/Vi'.g~                      DATE'rI              /~/              ~
TIME/4SPI'.:
28: NPRDS      CORRECTIVE'ACTION                                        DESCRIPTION'cW
                                                                                ~~7 t  % ~  ~
P r
>>>> t
  .-'      29. CAUSE OF FAII URE      ~  30. NPRDS      FAILURE CODEgK9                  OESSIIPTION ut QS
  -::- 31. ATTACHMENTS          0                                                                                                                            IDIAS
: 32. MARK UP NO'S2 MATERIALISSUES          ES PROCEDURE CNECRUSTS RWP NO'S        /            /'CIR        OINSPECTIONREPORTS NQ'S                ~        ~                NCR r
: 33. CORRECTIVE ACTION COMPLETED NO'ATER
                                                                                                                                                                                      /~/
: 34. SUPERVISOR REVIEW. BY                                                                                                                        DATE~/~/ZC
  ~o      35. WORK ACCEPTED BY QA                                                                                                        QNA              DATE            /    7 /
: 36. PMT REVIEW BY                                                                          CIASSS/SSggUPV.                                   DATE      Z/~/~
                                            ~~~/
: 37. PMT PROCEDURE NO'S.
PMT COMPLETE VERIFIED BY I              /              /                              0 PEAT TEST REPORT 0 NOT REOUIRGO 0 NA DATE~/                          ~/~
: 39. ACCEPTED BY                                                                                    0    SSS              0  SUPV.            DATE            /        /
  /s                                                                                                                                                                                                              INST w O'YA
  ~r 40.        NPRDS    0 NA    SYSTEM CODE                            INIT.                    41. INDEXED BY DOC. CONT. INIT.
OTS. ISO                                                                                                                                                        SYMSOI. IEIPMIIEIISS S2 OSS            ISO/2 ~ SS


WR@160946TROUBLESHOOTSHEETPage5August24,199118.)WithloadsonUPSpower,openCB-1on2VBB-XD602.Voltagedifference,Maintenanceoutoflimitsalarms.19.)WithloadsonUPSpowerwithoutmaintenanceavailablerecordthefollowing:UPSoutputvoltage:PhaseA:PhaseB:PhaseC:119.2VAC121,6VAC121.4VACDCLinkvoltage:139.58VDCUPSoutputFrequency:59.91Hz20.)CloseCB-1on2VBB-XD602.  
l1 page 1 Verify P-6 block                open on CB-4 Verify logic  power                is off:
A27-CB1 open~g A27-S1 open                  5' CAUTION:        RIGHT SIDE BUS CONNECTIONS-ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs                on A27:
1 '    A27P3 2.)    A27P4 3.)    A27P6
: 4. ) A27P
: 5. )  A27P2 Remove A27 pan from                  unit Modify A27-K5 relay wiring per                  EDC Reinstall following plugs:
1.)
2-)
A27P3 A27P4
                                            ~
3.)    A27P6 4,)    A27P1 5.)   A27P2 Close A27-Sl (Leave A27-CB1 open).                      I Verify mimic lights come on on the front panel.
Alarm horn will come in. (Reset as necessary)


313.367R01'30NINEMILKPOI>TNUCLEAIISTATIONDOCUMENTSCHA.AGEDN2E35600IPW".UP001o9~/T~MVPQAAAVIlOOISIQhTIONauAPMVaCCAW~'g02ECANTO8SIIICO~~0II~RIOT10BfIIICCAPCRATII0IaIIOTTOIRWCCHRXATKO,NOTTOQQPO$%0iIACf1ChangeUPSLogicPowerSupplyagJmMImaa/Z3TS~OMQQXXREPZPZZCgCNLYThisEDCistochangetheeauired~rinputfortheUPSLogicPoweraI'8RelayPanelfrcmthemaintenancesupply(alternate12OVACpcwe")totheUPSinvertoutput.TechnicalJustification:'Iheuseoftheinverteoutputwillprohibittransientsonthemainten1nceapplyfrcmaz:SeatingtheLogicPcker.'IhischangeisreccmnendedbyTeideElectronics.GAELi2VBB-UPS1B@gag)/ADOpUGH3f99~ZCL:2-'7/-Q4ZQamaovau~gee-wzz.~mrsC)0RDNI~IiIRIOoN/AN/ASC2-0273-91~IaZXSXCXZMILDlE&#xc3;ZATZCkf&#xc3;lCSZZMrzion/alsoLzczZTSZPOccsci90f5EQLICENSClYSSIMPACTg3S3MELQYKC.ea$9LIO9'aY~ASME~~"NAg)eZIRXPAiLRDMAC/0&5A.Freelandx7223/8-20-91ZzTzRADZSC.CCRC.kcLDCCRDXSC.CCRCo>~tgIMI~SM?RtZCOtPQgggQUZSZXIsSYMSOLNO.SS.)Z385sXIXMm/numy..gigN)QYZS..DOAFTEROlOCICUSSXPZNXTRRUCHE
page    2 Push    relay    A27-K5      in  AND HOLD.            Verify that lights        go  out. b
                                                                                  .1 Release      relay      A27-K5 and              verify lights        come on.
Lift motor        operator on CB-4'lug P-6 block        in    on CB-4 tor W~
Reattach motor              er f'Nc C  I      Jg C.o C(4'~<4>4>               on CB-4 P'(7 (gf. ~~a ~~a- egg 3~'~~
w4P.          <4 0                                                        VwIl    f75 //P Pc+
4 c~,E the  UPS s/~~7~r                        h~4 /   ~~"~
i
                                                                                                            ~~F'e-energize 4 (~ M 2i        ~    Z.4 i. MCC (C ng.V-lZ ~~
                                                                              ~)                   6 J
~-a W4(M          ~      ( p ug f
(/u/~r Visually verify that the A27-K5 relay is energized.
                                                  ~~(                                          ~                        /
  +/M tfL7~4 QI Open    the A27-S1 switch while monitoring A27-K5                            and    verify the following:
a.)    The A27-K5          relay        does not drop out.
Reclose the A27-S1 switch.~~(o                            <>'7 ~Pi o/'~r egg (r
4-<
y ~
get c4,- Y 8- C Cg -y
                        @44(4'-
4(~~(f O~
With the      UPS    feeding the loads open A27-CB1.
Transfer loads to still on.
                                  'ower          ~ ~i/o~
and  verify mimic lights are


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Transfer loads to          pover  and    verify that mimic lights 'are still on.   ~iy ~         s ~i~
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            ~l fkyvf 53fl ~~   a      ~   >rau+i Place A27-CB1 on.   ~


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QAII          GHot Shutdown Q Otiier                          0  EPN 0  Run        QCold Shutdown Q Not Appllcabla                                                    Estimated Duration:                           QStart-up QRefuel DIV: 0 I 0 ll 0 ltl 0              0  Not Applicable                      (Equipment Out of Service)
HA                                                                                      Nark-up Required Yas        0 Ho EQUIPNENf II IPACT (LIST OUT  OF SERYICE EQUIPNENT)                    PLANT INPACT (REQUIRES OPERATION'S INPUT)
REFERENCE DRAWINGS:      (LIST BELOW)                                   ONf1EHTS Prepared By                                    Date:        /    'lech. Aev lower                                          Date:
hts  s    tl      /  with No P lant Impact Date:E/ / ~
Aevlewed with'Crew By:                                            Supv/Chief Perraisslon Aequested to S                                                            Date:5/5/5 Tlute:4Z:/d Permtsston Granted to Start By: SSS By:
n    t. I"rett:/                                        /                    /
lllcollons: D      /      SSS        / CSO 0              /        SSS cso~~'"'onol CSO CI              SSS                CSO C    It HIVEl'     BAG


RUG239!FRll3'33HHPCSYRHUCDIV)il]l0HOlWNlh(Alt.KPOINTNUCLERll$TRTION~CFAXHO.3154287834
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                                                    ; ...:: PNT REQUIRED...                ~sM        o~~'.
TEST BEaUIAENENTS                                              TEST 3ESUl TS PROCEDURES                            Defel I ed          Performed By          Yerifled By 0 No                      Step No.'s                  OW    OYes ONo Step No.'s                  ONh  GYes ONo GNa                      Step No.'s                  QWA  GYes ONo G Set QNo                      Step No.'s                  O~    OYes OHo O Sat TESTS Test                Acceptance Crt teria V Test OYes ONo O Test O Test 0 Test OYes GHo G Sat GYes GHo    oI I  ~
QYes OHo                      /                    /
Prepared by: ~                            Date:LIBIM~        0 ShIHod    Section hei'4ael With WA/t? IcOeOnt en WR.
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AUG-23-9lFRIl3'53HHPCSYRNUCDIVFANNO.3154287834II)~)4iaOIN>I~f.MllfPOINTNUCLEARSTATIOh,~410~AT%%QtJYPgT~.IIJ4~ig0I)0~QOr)~~(i)X5(Ql(S(>)al(1)I(5'(I)(IO)(iniCkIF4I~SYNODII().$533.3!)A4,TfRHAfgIVACSOUACK
SARA NINE MILE MOHAWK
: 3. DEPARTMENT TO POINT 00 WORK                          4. PRIORITY OF WORK r ia3i          5. UNIT:    01    g2 0 195013 g.
QL Qs Qs ELECTRICAL MAINTENANCE MECHANICALMAINTENANCE Q'MERGENCY Q2  URGENT((I DAY) oW                    6.
7.
SYSTEM CODE COMPONENT NUMBER
                  'g Qs INSTRUMENTATION & CONTROL                        QI  NECESSARY ((7 DAYS)                                 6. BIP NUMBER QL Qs COMPUTER        QL  Qs    ISI                    ~         T E PERMITS {>7 DAYS)                         18. SAFETY CLASS 0SR                    00 ~SR QL Qs SECURITY I & C QL Qs FIRE                                    UNIT OUTAGE                                19. EQ 0 YES @NO QL Qs METER & TEST                                          NEXT REFUELING OUTAGE                              20. ASME COMPONENT                  0 YES Qs
                                                                                                                      .                                                          NO QL Qs OTHER                                                                                                    21. CLEANNESS CLASS
: 9. EQUIPMENT TITLE:
: 10. FAILURE DESCRIPTION AND LOCATION                          11. NPRDS. SYMPTOM CODE                        DESCRIPTION 5                Nn~
: 12. ORIGINATOR                                                                                                                    DATE&!                /        ~/
: 13. APPROVED                                                                                                                      DATE      +          /  M        /
: 14. W.FL RECEIVED                                                                                                                    DAT
                                                                                      /~'i ""                          '"
                                                                                                                                        ~         ~
16      0 QA NOTIFIED BY SUPV."                        'DATE                                  TIME QA NAME""'OT
                                                                                                                                              /                      ~ -.- C) REOUIRED T;w
    '7.  /  ~
ACCOUNT-Wc7    .Y4          '---  -" -F4                I
                                                                                      'z~/~                    I I      I z-~o. cryo
                                                                                                                                      '          I JC 2      QA REVIEW QA.                                            DATE'/~           cN
: 23. INSPECTION REQUIRED'-YES.                          ~O'"      ~
1       '.TAGEDSY
      -25. ASSIGNED
: 26. NOTIFICATIONS TO''-
                              ''A QC'ATE
                                                      /'
                                                        'ATE~~
: 21. CORRECTIVEACTION"'.'26; NPROS. CORREDTIVEACTIONDOOEH
                                                                  /      "  'IME
                                                                                  "" '    IEL
                                                                                            'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~
                                                                                                ~
1EEA o//va/.
DESCRIPTION SSS    OAT~ 4
                                                                                                                                          - 'A'E                        /~/~ llME  ~7 s~c          '
R.Im              K / Ig C)4                      Al
                                                          'i                                - ~  '.I'
: 29. CAUSE OF FAILURE          3K'NPRDS FAILURE CODE                        K8    DESCRIPTION h  V ~
                                                                    ~, 0      ~    ~
: 31. ATTACHMENTS        0  MATERIALISSUES              0  PROCEDURE CHECKUSTS                  0  INSPECTION REPORTS                0 LAS
.. 32: MARK UP        NO'S /~                            RWP NO'6        /'                  'CIR          NO'6          al w              ;  NCR NO')wA4
                                                                                                                                                                            ~
33, CORRECTIVE ACTION COMPLE                                                                                                                  DATE~ /
: 34. SUPERVISOR REVIEW BY
: 35. WORK ACCEPTED BY QA                                                                                                    ~A DATE 8 DATE          /~/~
                                                                                                                                                            /        7/
                                                                                                                                                                                  /
: 36. PMT REVIEW BY                                                                              CIASSS/~SUPY. DATE >/                                    >C
                'MT PROCEDURE NO'S.    ~M/        L
                                                                                                        /                    0 PMT TEST REPORT 0 NOT REOUIREO
: 38. PMT COMPLETE VERIFIED BY                                                                                        0 NA DATE~/ ~/~~
: 39. ACCEPTED BY                                                                                    0  SSS      0  SUPV.      DATE          /            /
: 40. NPRDS        0 NA    SYSTEM CODE                                INIT.                    41. INDEXED BY DOC. CONT. INIT.
SIS ISB                                                                                                                                          SYMBOL hUMBBR SS ~ 02 05S A09 SS


AUG-23-91FRf13'54NNPCSYRNUC01VFAXNO.3154287834P.17)340l01~1oVNfAGARAVUCLERRSTATION~~RTC4QMPutJ3~iJ't'-o(io)gp)55(s)4A~5x5(~)<g(8XSi4)(i)K(2)RggXQ,fl5YLQOLllQ.5%M.)a7
page  1 Verify    P-6 block open on CB-4 Verify logic    power              is off:
A27-CB1 open
                                  ~
                                    +
A27-S1 open
* CAUTION:          RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER ~
BLANKETS'nplug the following plugs on A27:
1 '    A27P3~
2.) A27P4+~
3.) A27P6 4.) A27P1 5.) A27P2 ~
Remove A27 pan from                  unit Modify A27-K5 relay wiring per                EDC ~
Reinstall the    A27 pan.
                  <~
Reinstall following plugs:
1.)    A27P3
                                            ~
2.)     A27P4 3.)     A27P6  ~~
                    ~
4 )
5.)
        ~    A27P1 A27P2  ~
Close A27-S1 (Leave A27-CB1 open).
Verify mimic lights come on on the front panel..      ~
Alarm horn will come in. (Reset as necessary)


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page 2 Push    relay  A27-K5  in AND HOLD. Verify that lights  go out.
Release relay A27-K5 and        verify lights  come on.
C,c.~>g C
          < pS'~~
    ~2g ~~q ~ Cgl
                      ~c  sC  < c. fY ~m~a Re-energize the UPS on      AC  power, CB-2 open, with loads on maintenance.
Visually verify that the        A27-K5  relay is energized.  +
Open A27-CB1.
Open    the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.
Reclose A27-Bl and A27-CB1.        ~
Lift the    CB-4 motor  operator.
insert the    P-6 block.
Reinsert the motor operator.        +
Close CB-2.     ~
Transfer loads to    UPS  power and  verify mimic lights are  still on.


AUG-23-SiFRfl3'55IPCSYRHUCDtttFAXHO,31542878341)C0l0lS0hllhEMILgfOINTMUCLERRSTRTIOM~A>am~~+~o:~i~~~oo~~~s>P&#x17d;wc.ls~oio~/lai~lsn/UWd~~c7L.G~i@yrqui~ez~cR>az+ir~'/>~7/~C,/]Pa~~gpj3~7/C,41TEYIM'/bfR:Ha.~g~(qo~g&<U/poo/z-lIazc7/oN23'7/-os.co&S:2~3~7Thispanelcontainspositiveandnegative20VDCpovexsupplies(PslandP82)~TheseyoversuppliesarepovexedthroughrelayA27KS,whichselectoinverteroutputoxmaintenancesource.Positiveandnegative18-Vsealedbatteries(h27BT1-BT6)aremountedonthispanelandarekept.chargedbythepowersupplies.circuitbreakerA27cb1disconnectsthebatteryfroidthelogicpowerbus,andlogicpovexsupplysvitchA27S1disconnectsthepaversupply~s120VACinputpower(onlyfx'omthemaintenanceyover),Thepanelalsocontainscard-mounted(A27A1)relayswhichinterfacetheA13controlsvithexternalitemssuchascircuitbreakeraotoroperators,shunttripcoils,andxemotemonitorpanelfunctions.ControlbatterydischargesensingislocatedontheAQ'7A1card.(Thesebatteriesshouldbereplacedati-yearintervals.)
t' page  3 Transfer loads to maintenance power  and  verify that  mimic    lights are  still on.
Place the  transfer control switch in    e AUTO REST      position.
The  nit will restart  fter a time dea      and retrans      r to UPS power.                                                 g rJ - 3   )7+A )ceo 5W/c.~


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t VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONSAREHOTINSTALLRUBBERBLANKETS.UnplugthefollowingplugsonA27:01.)A27P3~2.)A27P4"3.)A27P634.)A27P15.)A27P2~RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstalltheA27pan.Reinstallfollowingplugs:1.)A27P32.)A27P43.)A27P64.)A27P15.)A27P2CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)
            .. posT.NAINTFNENGE:-TESTS::::.:-                                                                           :: PMT RFQlJIRED-.--. g Y<S:       ..      0-TEST AEOU(AENENTS                                                                                                          TEST '3ESUlTS PAOCEDUAES                                                                                      Deferred    Sat      Performed By          Ver l fled By 0Nu                                    Step No.'s                                                                      OYes ONo  0  Sat Ste      No.'s                                                                GYes QHo
                          ..........................R..................................................................
0 No.                                  Ste      No.'s                                                                  GYes QHo  0  Sat 0 No.                                  Step No.'s                                                                      QYes GHo N ~
TESTS                                                                                                                          Nr. 1 >'7lgglJyrgp Test                                      Acceptance Crt teria 0 Test Q Yes  Ho    Sn Ll I- 0 Test K                                                                                                                            QYes QHo  0  Snt
'OC 0 Test K
Q.
0 Test                                          0 DY    Dtl  o8t~
QYes QHo Q Sat r
Prepared by:                                                                       Date:        ~      /M/9l          .GShatied Section hot'Saeva with WA/Daciamlnt on WA Technical Aev lewer:                                                              Date:X/A/&<                          Remarks                    ~    ~ ~      ~ ~  ~        ~    ~  ~
::.:.::: Note:-The heine. algnaturi;:i'lien.'lIned,
                                                                                                                                      . declares the equipment operable af'the                .
                                                                                                                              .: ..:::date and tlrria spectfjed::'..:::-'-:-: .:-..:
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iSSSiSSS -Date'.                                   i: i-           hbCept0d  9y:......558        l70te:    '/ /      T line:  '..


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.ReleaserelayA27-K5andverifylightscomeon.I'4-'l+~-+i-3>~-'-'ILES)IRe-energizetheUPSonACpower,CB-2open,withloadsonmaintenance.Visuallyverifythat,theA27-KSrelayisenergized.OpenA27-CB1.OpentheA27-SlswitchwhilemonitoringA27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-S1andA27-CB1.LifttheCB-4motoroperator.InserttheP-6block.Reinsertthemotoroperator.CloseCB-2.TransferloadstoUPSpowerandverifymimiclightsarestillon.
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page3Transferloadstomaintenancepowerandverifythatmimiclightsarestillon.PlacethetransfercontrolswitchintheAUTORESTARTposition.Theunitwillrestart(afteratimedealy)andretransfertoUpSpowers
                                      ~
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                                        . WORK IN PR06REsQ.DATA leak'n    LL~ Oi~                                                                   SHEET:'rricedure f'ei ~nissibie Re v.t~ r I Icde.
~:-YORK:INP"'36REsQDATASHEET:::.;:Z.v5i5-<gKiA-8I1arkNo.a'R0P&#xb9;0Other0NotApplicable0EPNpQl0IIQIIIQNAGNotApplicableQe~PloceduleNo.EstlmaledDuration:(EquipmentOuto(Service)PermissibleRe.v.terIlodeGAllGrotShutdownGRunQColdShutdownQStart-upORefuel(lark-upRequiredgYesQNoEQUIPMENTII1PAC((LISTOUTOFSERVICEEQUIPI1ENT)PLANTII1PACT(REQUIRESOPERATION'SINPUT)REFERENCEDRAWINGS:(LISPBELOW)CteI1ENTSPreparedByDa<<:~/~lech.ReviewerOoio:~i~i>QThissectionN/AwithNoPlantImpactReviewedwith'CrewBy:Supv/ChiefPerralssionRequestedtoPartBy:Date:PermissionGrantedto5tartBy:555/'sDate-tgfgTime::CSOiionoiiiicoiions:Cl/SSS/CSO0lSSS/CSOCOI'llINUEDONOACV.Date:///gTime:ZL.:~<Date:>M>/i.ZIme'.~!/SSS/CSO l1
0 p&#xb9;                                                                           tlo.
.:."808':VAIV>WeN<E:-rFSTS:"'::::.-..':P~T.REOVlREO"oY'.8:..0TESTAEQUIAENENTSTFST'RESULTSPAOCEOUAESDeferredSatPerformedSyYerifiedByGNo.IGNo0TestTestSteNo.'sQHA.......P.......StepNo.'sStepHo.'sQN,TESTSAcceptanceCriteriaISteNosQN,QYesQHoQYesQHoOYesGHoOYesGHoii>rg</ig'-GYeso0Sat0SatI(I(jP~0Test0TestQYesQHoOSat0Test0QYesQHo0SatGYesOHoQSat//Preparedby:TechnicalReviawe:Reviewedby:-Data:X/~/~Dala:Z/~/~lisssisssbate:.i/.Shlladcoctionhot'eedwithG-WR/Doebch4ntonWAReinarks:.-.'.~.'......'N~a:/olnw.sijdaturi;:wtieniionua.'d~...theequipmentoperable'af'the':daleandtimesjaclfiid::::.:A&eptOdOY:.......NS04te://.T.ime:.:.
Q All          QHol Shutdown 0 Ottier                                                                                                                Q Run          QCold Shutdown 0 Not Applicable                                                    Estimated Duration:                                  Q Slar t-up QAefuel OIY: Ql  Q  11 Q  Ill 0 M        Q NotApplicable                        (Equipment Out of Service) clerk-up RequiredpAqe ClNo EQUIPNENf II1PACf (LIST OUT  OF SERVICE    EQUIPMENT)               PLANT IMPACT (REQUIRES OPERATION'S INPUT)
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REFERENCE DRAWINGS:     (LIST BELOW)                                   COI1t1EHTS d-AllR lhhksl  gate.              lech. Rev fewer Prepared By Tb s      l n H/A with No Plant Impact Reviewed with'Crew By:                                           Supv/Chtef                  Oate:   / />
~V~AsamraaaraE~~~I~A~~~~I.POINT8'ArtP("I"395011AAA~'3.DEPARTMENTTODOWORKSfQsELECTRICALMAINTENANCEQLQsMECHANICALMAINTENANCEQLQsINSTRUMENTATION&CONTROL'gQsCOMPUTERQLpsISI2p*SECURITYI&CQLQsFIREQLpsMETER&TESTQLQsOTHER4.PRIORITYOFWORKQIEMERGENCY47QIURGENT((1DAY)QSNECESSARY((7DAYSQEEPERMITS(>7DAYS)UNITOUTAGENEXT'REFUELINGOUTAGE5.UNIT:Q1ggQSIT6.SYSTEMCODE7.COMPONENTNUMBER+V~~-(/(IS<18.SAFETYCLASSQSRQQRNSR19.EQQYES5QtO20.ASMECOMPONENTQYESQ(NO21.CLEANNESSCLASS(/(-('CZ=-'.EQUIPMENTTITLE:10.FAILUREDESCRIPTIONANDLOCATION11.NPRDS.SYMPTOMCODECIDESCRIPTION'rs2-12.ORIGINATOR'.~.:Y13.APPROVED''n~~.'.~.JasrDATE~/~~/DATE+/~/~~14:W.RLRECEIVED1RCLQANOTIFIEDBYSUPV.DATDATE"-/~A=''T-IME--''-'"QA'NNAME"NOT0REOLIIRED17.ACCOUNTII'II'-'god'AREVIEW.O'A~:DATF"'~/~i~+"'23"INSPECTION.'-REOVIREO'O',YES'IIc(;NO~&#x17d;~~~J'raIii;aISTIC~24:Sl'AGEtlSY:':'.'.'-'''DATEi''"-GPARTSGPROCEOUIRE~GORIYGGMARKUPGRWPGNA~.~~II~/~~2S.'NOTIFICATIONSQO'DATE:.'//''"IlME""'UIPSi:A/TII;27.CORRCTIVEACTIO28.NPRDCORRECVIVEAttSf'COOL'OfSCRIPTION~oN':.",'-29.CAUSEOFFAIURE30.NOSFAILURECODE~DESCRIPTIONC~'~T/-..-'".31.'-a.32.EIc33.-.35.iiaATTACHMENTS0MATERI+IUES''*PROCEDURECEMARKUPNO'S/~7RWPO'SCORRECTIVEACTIONCOMPLETSUPERVISORREVIEWBYWORKACCEPTEDBYOAKLISTSO'INSPECTIONREPORTSQLASQOCIRNO;S,.NCRNO'ATE~//DATE~/~~/0NADATE~M~~36.PMTREVIEWBY37.PMTPROCEDURENO'S..0MTCOMPLETEVERIFIEDBY39.ACCEPTEDBYGASSR/SSEINBUPV.DATE~/~/~/0PMTTESTREPORT0NOTREOUIREO'0NADATE~/~/~0SSS0SUPV.DATE//40.NPRDS0NASYSTEMCODEBIBISOINIT.41.INDEXEDBYDOC.CONT.INIT.SYMBOLMUMBBB5$~52055II09Ss F'$
Perialsslon Requested to S art        y-                                                  Date:E/     T tme~i Permission Granted to Start By: SSS                     Dais.2i@/2T 'lima: e/4:>M CSD                            >'aislo P             lXP" Time CI      /       SSS          /     CSD Cl      /       SSS                        /                                         Q'.'<'lsnoliiicallone:
gLIFTEDLEADAND)?UMPERLOGUMOHAWK3WORKOOC;g/+/4PROC.4jaNA/7WIRINGDATAAPPLICATIONRIIVRMYONORMALCABlENUMBER(ifapplicable)WIRENUMBEROR")UMPER"COLORLIFTED"FRM"TERMINATIONDEVICEPTYENO"T"TERMINATIONDEVICEPTYENOLIFTEDPERF'DINIT.VERF'DINIT.PERF'DINIT.VERF'DINIT.ir3(gocoC.t.o~r'r3V.r'C~10>J4/5.APPLICATION6.RETURNTONORMAL~~R1186PERFORMEDBY:VERIFIEDBY:5IGNATURE:~',:<Q">>"PN::415r4?P"INITIALBATEV4r>>'F-C'~~4i4(P$5IGNATREINITIALTIME 4
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VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONSAREHOTINSTALLRUBBERBLANKETS.UnplugthefollowingplugsonA27:1.)A27P3.2.)A27P4)3~)A27P6v4.)A27P1g5.)A27P2~RemoveA27panfromunit:ModifyA27-K5relaywiringperEDCReinstalltheA27pan.Reinstallfollowingplugs:1.)A27P32.)A27P43.)A27P64'A27P15.)A27P2CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.'~~(ReleaserelayA27-K5andverifylightscomeon.i~Psi~w~c4ac,8~~JC.Mla-W'l'7Ckf/Re-energizetheUPSonACpower,CB-2open,withloadsonmaintenance.2ioas'onVisuallyverifythattheA27-K5relayisenergized.ORenA27-CB1.OpentheA27-S1switchwhilemonitoringA27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-BlandA27-CB1.LifttheCB-4motoroperator.pj)InserttheP-6block.Reinsertthemotoroperator.CloseCB-2.TransferloadstoUPSpowerandverifymimiclightsarestillon.  
4
: 3. DEPARTMENT TO OO WORK QQS    ELECTRICAL MAINTENANCE
: 4. PRIORITY OF WORK Q    EMERGENCY
: 5. UNIT: 01
: 6. SYSTEM CODE Q Vg          T Qi  Qs MECHANICALMAINTENANCE                            Q2  URGENT I<1 OAY)                                7. COMPONENT          NUMBER%~V~(
                                                                          ~
Qi  Qs INSTRUMENTATION & CONTROL                      QI    NECESSARY (<7 DAYS)                            8. BIP NUMBER Qi  Qs COMPUTER            Qi Ps  ISI                Qs    4@TIME PERMITS (>7 DAYS)                      18. SAFETY CLASS QSR 00 IK(I)SR Qi Qi Qs Qs SECURITY I & C Qi Qs FIRE METER & TEST
                                                                  +                      UNIT OUTAGE NEXT REFUELING OUTAGE 19.
20.
EQ 0 YES I)QIO ASME COMPONENT 0 YES 2KNO Qi, Qs OTHER
: 21. CLEANNESS CLASS
: 9. EQUIPMENT TITLE:
: 10. FAILURE DESCRIPTION AND LOCATION                            11. NPROS. SYMPTOM CODE                CI
                                                  >c DESCRIPTION Zc e':
: 12. ORIGINATOR
: 13. APPROVED                                                                                        ~3 DATE PATE      c8 2-/ 2 Z
                                                                                                                                                        / ~          /~
                                                                                                                                                                      /    Fj
: 14. W.R. RECEIVED
: 15. PROCEDURE NOS.        / 2~I~4~             /
DATE~/~/~'
                                                                                                                                                            /    CI REQUIRED 0 QA NOTIFIED BY SUPV.                                                    - '.'~""..11ME 16-                                                   DA1'E                '/                                     '
QA NAME
: 17. ACCOUNT                                    I                  I
                                                                              '    '                                          '        '                    ''I I        I    I                                        I              I
                                    .i+'5 .',:.-.           '-:g~                    .-
                                                                                                                  .woo OA REVIEW QA                                              DATE~'/~~~                ~+        23'NSPECTIONREQUIRED': O:YES AWTIO I
      '24    Sl'AGED BY ASSIGNEDTO B
                                        "~
                                              "" 'ATE.
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                                                                            /~CTPARTGIDPEQCEDURECIDRWGCIMITRKI/PCTRWPCINA'~
                                                                                            " "'" MA aArnrk2$ 1.
                                                                                                                          " '"        '=TCOATE~~-
                                                                                                                                                        ~-'I C      /
4
                                                                                                  ~
                                                                    ~            ~    ~                          YI 26- NOTIPICATIONR QC. DATE                                            11ME                                          DATE~/~2A                                    E~ME NECE'  27' CORRECTIVE ACTION        . 28. NPRDS        CORRECTWEACT)CACOOE                          'ESCRIPTION P~                              k              ZPVCM                            W              /d Y,i                                                                                                                                      \ ~
~ '.29. CAUSE OF        FAILURE        30, NPROS          FAILURE CODE          CZ3          DESCRIPTION C CVY
                                                                ~ r S            l
: 31. ATTACHMENTS        0  MATERIALISSUES              0'PROCEDURE CH CRUSTS                    0 INSPECTION REPORTS            0 LAS 0
: 32. MARK UP      NO%/3J      MEI/CZ                  RWP NO'S      /        ~ 4T'CIR NQ'S,                                          NCR CORRECTIVE ACTION COMPLET                BY                                                                                  OATW~
NO'3.
                                                                                                                                                              /~/
: 34. SUPERVISOR REVIEW BY                                                                                                      DATE ~/~/~
: 35. WORK ACCEPTED BY QA                                                                                            0    NA DATE          E/MM/~
: 36. PMT REVIEW BY                                                                            0 ASSS/SSS~UPV.              DATE~I~/~/
31 PMT PROCEDURE        NO'S.~/P                                I                  /          /                0 PMT TEST REPORT 0 2IOT REQUIRED
          . PMT COMPLETE VERIFIEO BY                                                                                0 NA DATE          +/            ~l ~            I
: 39. ACCEPTED BY                                                                                  0  SSS  0  SUPV.      DATE        /          /
I NIT
: 40. NPROS        0 NA    SYSTEM CODE                                INIT.                    41. INDEXED BY DOC. CONT. INIT.
BIB ISB SYMBOL IIUMBEASS ~ 22 0$ $ 409 ~ 8$


page3Transferloadstomaintenancepowerandverifythatmimiclights,arestillon.nPlacethetransfercontrolswitchintheAUTORESTARTposition.Theunitvillrestart(afteratimedealy)andretransfertoUPS(Qpower.
page 1 Verify  P-6 block open on CB-4 Verify logic  power            is off:
'I
l A27-CB1 open A27-S1 open
...-.--:.YORKlgPROGRESSDATA9HEET-'.-.:.-...:.St'n-I'L~Ol~cln"GOtl>er0NolApplicablewf~bo-uP~igSI1arkNo.GEI-'NEstimatedDuration:PermissibleReactorI'lode:QAIIGHotShutdownQRunQColdShutdownQStart-upGRefuelDIV:GIGII0Ill0NAGHotAppllcabla(EqulpmenlOutofService)rlerk-upnenuiredpKYesGttoEQUIPI'1ENTII'IPACT(LISTOUTOFSERVICEEQUIPMENT)PLANTIMPACT(REQUIRESOPERATIONSINPUT)REFERENCEDRAWINOS:(LISTBELOW)C$1t1ENTSPrepared8yLAnnl'~~Date:~~4L9Llech.AavlewerOate:IZGTIstnIhwithNoPlantimpactReviewedwith'CrewBy:upv/ChiefPerryisslonRequestedto8arty:Date.PermissionOrantedtoStartBy:SSSOatsgttrna:~Oe-CSOllenotlllcations:0/S55/C500/SS5/CONTINUED-IBACKWOate:~]'~i>~/QTtme-0.Oats(A"AiTIme:942./SSS/CSO
* CAUTION:        RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27:
1.)  A27P3 2.)    A27P4 3.)  A27P6 4-)    A27P1
: 5. )  A27P2 Remove A27 pan    from            unit Modify A27-K5 relay wiring per          EDC Reinstall the  A27 pan.
Reinstall following plugs:
1.)    A27P3 2.)    A27P4 3.)    A27P6 4 )
        ~   A27P1 5.)    A27P2 Close A27-Si (Leave A27-CB1 open).
Verify mimic lights come on on the front panel.
Alarm horn will come in. (Reset as necessary)


GHuDNoDNoTESTAEatjfAmEVTSPAOCEOVAESStepNo.'sSteNo.'sStepHo.'sStepNo.'sOeferredQHAaVesQHoQMAQYesQHoQHAGYesQHoQHAaxesQHo0SatQSatQSatPerformedSyVerifiedBywGTestTestTEST5AcceptanceCriteriaYi~>/i//~z<~'>'p8Z~Si.r~~!~~i"rrig0Test0GYesHo(ri~~jd~/rcDTestDYesQHoDSatD'test0GYesGHoPreparedby.TechnicalReviewer:Reviewedby:nate:M/M/&~Date:X/W/+<'55S/S55'bate./'..GYesGHoQSat//GShellidSectionhot'dan/DocumentonWARemai'ks:..''....dwithWA..:..-:.:.:.Nnte:Thibelow.sljriaturi;.whenslined,."-declarestheequipaentoperableafthe'-;..-:::datehndtlmaspectfiid::.:-:.:'::~ji<ept0dOy:......55Sl)ete:'/./=,Time::'I
page  2 Push    relay A27-K5 in        AND HOLD. Verify that lights  go out.Sit Release    relay    A27-K5 and  verify lights    come on.
~lt 5GEE/EbsIVIIE>>/Lff)j/SIfUMOHAWKpO)NTr,8"l~l'195012',3.DEPARTMENTTO00WORK+QsELECTRICALMAINTENANCEQEQsMECHANICALMAINTENANCEQEQsINSTRUMENTATION&CONTROLQEQsCOMPUTERQUQsISIQEQsSECURITYI&CQEQsFIREQsQsMETER&TESTQEQsOTHER4,PRIORITYOFWORKQIEMERGENCYDDURGENT((/DAY)'NECESSARYI(7DAYS)QEASTIMEPERMITSI)7DAYS)QtNEXTUNITOUTAGENEXTREFUELINGOUTAGE5.UNIT:SII~2gt/ITE6.SYSTEMCODET,COMPONENTNUMBEIT~XVFlX-<lSI<r18.SAFETYCLASSQSRQQPf'NSR19.FQGYESPtJVO20.ASMECOMPONENT0YES@4021.CIEANNESSCLASS9.EQUIPMENTTITLE10.FAILUREDESCRIPTIONANDLOCATION\11.NPRDS.SYMPTOMCODE0DESCRIPTION-.-.:-"'..12.ORIGINATOR.""..l3.APPROVED''~H.~DATE+/~/DATEM/~+/-Tl-14.W.R:RECEIVED.DATE/~/15.PROCEDURENOR/~~~//'''/~,0REQUIRED.IB.tZOANO11FIEDBYSUPV."'DATE""'I~P""--IN-"'':O'A'NAME'7.ACCOUNT.7oII'I'II=.o(2ZQAREVIEW.QA2X'NSPECTIONREOUIRED'lYES~;"-e~4~I'I/~IWT-24:.STAGEDBV"-.--.DATE"'/-QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~ASSIGNEDTO'"''''OATEN'/@/Ll:2IE'NOTIRCATIONROCOATS"'~.TIME~C&#xc3;fATa>>i/Vi'.g~DATE'rI/~/~TIME/4SPI'.:27CORRECTIVEACTION28:NPRDSCORRECTIVE'ACTIONCOBE'~"DESCRIPTION'cW~~7t%~~Pr>>>>t.-'29.CAUSEOFFAIIURE~30.NPRDSFAILURECODEgK9OESSIIPTIONutQS-::-31.ATTACHMENTS0MATERIALISSUES32.MARKUPNO'S233.CORRECTIVEACTIONCOMPLETEDr34.SUPERVISORREVIEW.BY~o35.WORKACCEPTEDBYQAESPROCEDURECNECRUSTSOINSPECTIONREPORTSIDIASRWPNO'S//'CIRNQ'S~~NCRNO'ATER/~/DATE~/~/ZCQNADATE/7/36.PMTREVIEWBY37.PMTPROCEDURENO'S.~~~/PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBYI/CIASSS/SSggUPV.DATEZ/~/~/0PEATTESTREPORT0NOTREOUIRGO0NADATE~/~/~0SSS0SUPV.DATE///s~r40.NPRDS0NASYSTEMCODEOTS.ISOINIT.wO'YA41.INDEXEDBYDOC.CONT.INIT.INSTSYMSOI.IEIPMIIEIISSS2OSSISO/2~SS l1 VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1open~gA27-S1open5'CAUTION:RIGHTSIDEBUSCONNECTIONS-AREHOTINSTALLRUBBERBLANKETS'nplugthefollowingplugsonA27:1'A27P32.)A27P43.)A27P64.)A27P5.)A27P2RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstall1.)2-)3.)4,)5.)followingplugs:~A27P3A27P4A27P6A27P1A27P2CloseA27-Sl(LeaveA27-CB1open).IVerifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)
C <~ e g>'a
          ~
I i'X~M ~C- E. Af  Ry'fc ~~=~g aa
                      /
Re-energize the        UPS  on AC power, CB-2 open,     with loads  vn maintenance.
Visually verify that the          A27-K5    relay is energized.
Open A27-CB1. p        p Open  the A27-S1 switch while monitoring A27-K5 and            verify that the  A27-K5 relay does not drop out.
Reclose A27-Sl and A27-CB1.
Lift the      CB-4 motor    operator.
Insert the        P-6  block.
Reinsert the motor operator.I, Close CB-2.
Transfer loads to        UPS  power and  veri'fy mimic lights are  still on. (l~


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.b.1ReleaserelayA27-K5andverifylightscomeon.LiftmotoroperatoronCB-4'lugP-6blockinonCB-4ReattachmotorertoronCB-4f'NcCIJgC.oC(4'~<4>4>.4(gf.~~aw4P.3~<40W~VwIlf75//PPc+c~,E~~a-egg'~~s/~~7~rh~4/~~"~~~F'e-energizetheUPS4(~M2i~iZ.4i.MCC(Cng.V-lZ~~(p(/u/~r~~(P'(7~)~6J/~-aW4(M~ugfVisuallyverifythattheA27-K5relayisenergized.+/MtfL7~4QIOpentheA27-S1switchwhilemonitoringA27-K5andverifythefollowing:a.)TheA27-K5relaydoesnotdropout.ReclosetheA27-S1switch.~~(o<>'7-~Pieggc4,-Yo/'~r<(ry~8-C@44(4'-4-<getCg-y4(~~(fO~WiththeUPSfeedingtheloadsopenA27-CB1.~~i/o~Transferloadsto'owerandverifymimiclightsarestillon.  
page 3 Transfer loads to maintenance power and verify that mimic lights are  still on.                                                     5"p, Place the  transfer control switch in the AUTO RESTART position.
The  unit will restart (after a time dealy) and retransfer  to UPS~ '<
power.


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.vfoRKlgPR06IIEssDATA'&#xb9;ppT.-':mWit0f/~QOtiierQNotAppllcabla>486-KPSIcgl1arkNo0EPNf'iocedureNo.EstimatedDuration:f'eimissibleRe.xtorIlodeQAIIGHotShutdown0RunQColdShutdownQStart-upQRefuelDIV:0I0ll0ltl0HA0NotApplicableEQUIPNENfIIIPACT(LISTOUTOFSERYICEEQUIPNENT)(EquipmentOutofService)Nark-upRequiredYas0HoPLANTINPACT(REQUIRESOPERATION'SINPUT)REFERENCEDRAWINGS:(LISTBELOW)ONf1EHTSPreparedByDate:/'lech.AevlowerDate:htsstl/withNoPlantImpactAevlewedwith'CrewBy:Supv/ChiefDate:E//~PerraisslonAequestedtoSBy:Date:5/5/5Tlute:4Z:/dPermtsstonGrantedtoStartBy:SSSnt.I"rett:--cso~~'"'onollllcollons:D/SSS/CSO0/SSS/CSOCI/SSS/CSOCItHIVEl'BAG'
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                          .   -:;: ~:::   Ihl'ORK IN'PP.         9RESQ DATA 8HEET'-.:
fcf Wile    l.~~i                      W VI g)1ark  No.
E- ePSi(-                        See Procedure No.
Permi' QA)l Ule Re,z)or
                                                                                                                                    ) lode:
QHot Shutdown 0  Other .
Q EPN                              E'stimated Duration:
Q Run        QCold Shutdown Q  Not Applicable                                                                                            Q start-up QRefuel Ql  Q  II Q  It)0 <A              otAppllcable                        (Equ)ptnent Out of Service)
Mark-up Required pres Q Ho EQUIPMENr    )nPAcr (LIST OUT  OF Sf RY)CE Eau)PMENr)                    PLANT IMPACT (REQUIRES OPERATION'S INPUT)
REF ERENCE  DRANINGs: (I.isr BE).ow)                                      CoriNEHTS Prepared By                                    Dale-      I          Tech. Rav iewel                                  Date-  /
0      f      t ion NIA with No P lant I mpac Reviewed with'Crew By:                                            Supv/Chio(        OafeA/ /"
Pertaisslon Requested to St rt 8        .                                      Dat:          Time:Q:~
Permission Granted to Start By: SSS                        Date:       hNTfme:~:          CSO                Date:~5/>i T)me:. ~~
Cennliflcallnna:  CI      /      55S        /    CSO    0        /        SSS        /      CS          /       555        /'"    CSO CO)'lT INUED ON BACV


SARANINEMILEMOHAWKPOINT3.DEPARTMENTTO00WORKg.QsELECTRICALMAINTENANCEQLQsMECHANICALMAINTENANCE'gQsINSTRUMENTATION&CONTROLQLQsCOMPUTERQLQsISIQLQsSECURITYI&CQLQsFIREQLQsMETER&TESTQLQsOTHER195013ria3i4.PRIORITYOFWORKQ'MERGENCYoWQ2URGENT((IDAY)QINECESSARY((7DAYS)~TEPERMITS{>7DAYS)UNITOUTAGEQsNEXTREFUELINGOUTAGE.5.UNIT:01g206.SYSTEMCODE7.COMPONENTNUMBER6.BIPNUMBER18.SAFETYCLASS0SR00~SR19.EQ0YES@NO20.ASMECOMPONENT0YESNO21.CLEANNESSCLASS*9.EQUIPMENTTITLE:10.FAILUREDESCRIPTIONANDLOCATION11.NPRDS.SYMPTOMCODEDESCRIPTION5Nn~12.ORIGINATOR13.APPROVEDDATE&!/~/DATE+/M/14.W.FLRECEIVED160QANOTIFIEDBYSUPV."DAT~~/'DATE/~'i""TIME"'"'QANAME""'OT~-.-C)REOUIREDT;wJC'7.ACCOUNT-I'III'I/~Wc7.Y4'----"-F4'z~--z-~o.cryo2QAREVIEWQA.DATE'/~cN/~23.INSPECTIONREQUIRED'-YES.~O'"~1'.TAGEDSY''A--".'ATE~~'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~.-25.ASSIGNEDTO''-""'IEL'''-'A'E/~/~26.NOTIFICATIONSQC'ATE/'/"'IME'~1EEAo//va/.SSSOAT~4llME~721.CORRECTIVEACTION"'.'26;NPROS.CORREDTIVEACTIONDOOEH"DESCRIPTIONs~c''i-~'.I'R.ImK/IgC)4Al'29.CAUSEOFFAILURE3K'NPRDSFAILURECODEK8DESCRIPTIONhV~~,0~~31.ATTACHMENTS0MATERIALISSUES..32:MARKUPNO'S/~33,CORRECTIVEACTIONCOMPLE34.SUPERVISORREVIEWBY35.WORKACCEPTEDBYQA36.PMTREVIEWBYL'MTPROCEDURENO'S.~M/38.PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBY0PROCEDURECHECKUSTS0INSPECTIONREPORTS0LASRWPNO'6/''CIRNO'6alw;NCRNO')wA4DATE~/~/DATE/~/~~ADATE8/7/CIASSS/~SUPY.DATE>/>C/0PMTTESTREPORT0NOTREOUIREO0NADATE~/~/~~0SSS0SUPV.DATE//40.NPRDS0NASYSTEMCODESISISBINIT.41.INDEXEDBYDOC.CONT.INIT.SYMBOLhUMBBRSS~0205SA09SS
:: P08T:l1AlH7FNENGE:. TE8TS:::'.,".:
              .                                               ::PAT. REQUIRED." oY<8 @No          .
TEST REQUIREMENTS                                            TEST RESUlTS PAOCEOUAES                            Deferred      Sat  Performed Sy          Ver ifled By Q  No.                   Step No.'s                        QYes GHo QNo                      Step No.'s                        DYes GHo QNo                      Step No.'s                  ONA  OYes QHo    0 Sat QNo                      Step No.'s                        GYes GHo    0 Sat TESTS Test                Acceptance Crt teria 0 lest 0 Yes    Ho    Sa't I- 0 Test aID                                                              QYes OHo    0 Sat Gf Ld  0 Test R
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0 Test QYes GHo    0  Sat Prepared by:                            Date:  ~ /H/M~     QShiled section hot'4IIB with 1AtRIDoctsmbnt        on WR 7 echni cat Reviewer:                    Date:X/+~/~~          Rema'res:
                                                                  . '".':-Nnte: The  below stgnaturi;:when slaned,.
declares the eguiptaent operab1e af'the .
                                                                            .date and ttrria sjeelftid::-:.:-:
Reviewed by:  .              .
iSSSiSSS brie'.. i .i     5~ipted By: . - .'. .. 5SS 00te:. /=/,-Tfme:-':


VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1open+A27-S1open~*CAUTION:RIGHTSIDEBUSCONNECTIONSAREHOTINSTALLRUBBER~BLANKETS'nplugthefollowingplugsonA27:1'A27P3~2.)A27P4+~3.)A27P64.)A27P15.)A27P2~RemoveA27panfromunitModifyA27-K5relaywiringperEDC~ReinstalltheA27pan.Reinstall1.)2.)3.)4~)5.)followingplugs:~A27P3<A27P4~A27P6~~A27P1~A27P2~CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel..~Alarmhornwillcomein.(Resetasnecessary)
I UPS1A EFFICIENCY CALCULATIONS:
(8/91)
Input:                    Output:
Volts:    Phase A:          600                      ~
120 Phase B:          600                        124 Phase C:          600                        122 Amps:      Phase A:          40                          100 Phase B:         36                          50 Phase C:         36                          90 KW>=~I~     x  Ex  1.73 x    .f.             (p.f.   ~ = .8    9  full 1000                                                load) 1000                                          approx 1.0)
EFF    =      KW pUT KW ~ = 37.3 x 600 x 1.73 x .8 1000
                                    =      30 '7  KW KW pUT    100 x 120  +  50 x 124      +    90 x 122  x 1. 0 = 29 18 ~      KW 1000 EFF    =    29.18          ~94  ~ 2 30.97 Expected      Eff:  82 4 9    1/2 load 84 4 9    full load


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.ReleaserelayA27-K5andverifylightscomeon.C,c.~>g<pS'~~~csC<c.fY~m~aC~2g~~q~CglRe-energizetheUPSonACpower,CB-2open,withloadsonmaintenance.VisuallyverifythattheA27-K5relayisenergized.+OpenA27-CB1.OpentheA27-S1switchwhilemonitoringA27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-BlandA27-CB1.~LifttheCB-4motoroperator.inserttheP-6block.Reinsertthemotoroperator.+CloseCB-2.~TransferloadstoUPSpowerandverifymimiclightsarestillon.
UPS1B EFFICIENCY CALCULATIONS:
t' page3Transferloadstomaintenancepowerandverifythatmimiclightsarestillon.PlacethetransfercontrolswitchineAUTORESTposition.ThenitwillrestartfteratimedeaandretransrtoUPSpower.grJ-3)7+A)ceo5W/c.~
(8/91)
'I
Input:                 Output:
..posT.NAINTFNENGE:-TESTS::::.:-TESTAEOU(AENENTS::PMTRFQlJIRED-.--.gY<S:..0-TEST'3ESUlTSPAOCEDUAESDeferredSatPerformedByVerlfledBy0Nu0No.0No.0TestTestStepNo.'sSteNo.'s..........................R..................................................................SteNo.'sStepNo.'sTESTSAcceptanceCrtteriaOYesONoGYesQHoGYesQHoQYesGHo0Sat0SatN~Nr.1>'7lgglJyrgpLlI-K'OCKQ.0Test0Test0Test0QYesHoSnQYesQHo0SntDYDtlo8t~.4)rPreparedby:TechnicalAevlewer:Reviewedby:.Date:~/M/9lDate:X/A/&<iSSSiSSS-Date'.i:i-QYesQHoQSat.GShatiedSectionhot'SaevawithWA/DaciamlntonWARemarks.'..-*~*.~~''~~~'''~'~~::.:.:::Note:-Theheine.algnaturi;:i'lien.'lIned,.declarestheequipmentoperableaf'the..:..:::dateandtlrriaspectfjed::'..:::-'-:-:.:-..:hbCept0d9y:......558l70te:'//Tline:'..
Volts:     Phase A:         620                    120.       5 Phase B:         610                    122 Phase C:         600                    121 Amps:     Phase A:         48                        95 Phase B:         44                        75 Phase C:         46                        90 KW  ~ = ~I >  x  E x 1.73 x    .f.             (p.f. ~ = .8        9  full 1000                                                load) tl'000 approx 1.0)
'h leak'nLL~Oi~0p&#xb9;0Ottier0NotApplicable~.WORKINPR06REsQ.DATASHEET:'rriceduretlo.EstimatedDuration:f'ei~nissibieRev.t~rIIcde.QAllQHolShutdownQRunQColdShutdownQSlart-upQAefuelOIY:QlQ11QIll0MQNotApplicable(EquipmentOutofService)clerk-upRequiredpAqeClNoEQUIPNENfII1PACf(LISTOUTOFSERVICEEQUIPMENT)PLANTIMPACT(REQUIRESOPERATION'SINPUT)REFERENCEDRAWINGS:(LISTBELOW)COI1t1EHTSPreparedByd-AllRlhhkslgate.lech.RevfewerTbslnH/AwithNoPlantImpactReviewedwith'CrewBy:Supv/ChtefOate://>PerialsslonRequestedtoSarty-Date:E/PTtme~iPermissionGrantedtoStartBy:SSSDais.2i@/2T'lima:e/4:>MCSD>'aislolXP"TimeQ'.'<'lsnoliiicallone:CI/SSS/CSDCl/SSS/CONTINl>&#xb9;OON8ACK 4
EFF    =      KW  ()~
3.DEPARTMENTTOOOWORKQQSELECTRICALMAINTENANCEQiQsMECHANICALMAINTENANCEQiQsINSTRUMENTATION&CONTROLQiQsCOMPUTERQiPsISIQiQsSECURITYI&CQiQsFIREQiQsMETER&TESTQi,QsOTHER9.EQUIPMENTTITLE:4.PRIORITYOFWORKQEMERGENCYQ2URGENTI<1OAY)QINECESSARY(<7DAYS)Qs4@TIMEPERMITS(>7DAYS)+~UNITOUTAGENEXTREFUELINGOUTAGE5.UNIT:01QgT6.SYSTEMCODEV7.COMPONENTNUMBER%~V~(8.BIPNUMBER18.SAFETYCLASSQSR00IK(I)SR19.EQ0YESI)QIO20.ASMECOMPONENT0YES2KNO21.CLEANNESSCLASS10.FAILUREDESCRIPTIONANDLOCATION11.NPROS.SYMPTOMCODECIDESCRIPTION>cZc12.ORIGINATORe':13.APPROVED14.W.R.RECEIVED15.PROCEDURENOS./2~I~4~/16-0QANOTIFIEDBYSUPV.DA1'E'/-'.'~""..11MEDATE2-/2Z/~~3PATEc8/~/FjDATE~/~/~'/CIREQUIRED'QANAME17.ACCOUNTII''III''''III.i+'5.',:.-.'-:g~.-"-':".woo'24426-NECE'27'Y,iOAREVIEWQADATE~'/~~~~+23'NSPECTIONREQUIRED':O:YESAWTIOISl'AGEDBY''''""'ATE."/~CTPARTGIDPEQCEDURECIDRWGCIMITRKI/PCTRWPCINA'~ASSIGNEDTOB"~P'r/A"'-'''"'"'=TCOATE~~-C/~~~YINOTIPICATIONRQC.DATE'~11ME""'"MAaArnrk2$1.DATE~/~2A~-'IE~MECORRECTIVEACTION.28.NPRDSCORRECTWEACT)CACOOE~'ESCRIPTIONP~kZPVCMW/d\~~'.29.CAUSEOFFAILURECCVY30,NPROSFAILURECODECZ3DESCRIPTIONS~rl31.ATTACHMENTS0MATERIALISSUES0'PROCEDURECHCRUSTS0INSPECTIONREPORTS0LAS032.MARKUPNO%/3JMEI/CZRWPNO'S/~4T'CIRNQ'S,NCRNO'3.CORRECTIVEACTIONCOMPLETBYOATW~/~/34.SUPERVISORREVIEWBYDATE~/~/~35.WORKACCEPTEDBYQA0NADATEE/MM/~36.PMTREVIEWBY31PMTPROCEDURENO'S.~/I/P.PMTCOMPLETEVERIFIEOBY39.ACCEPTEDBY0ASSS/SSS~UPV.DATE~I~/~//0PMTTESTREPORT02IOTREQUIRED0NADATE+/~l~I0SSS0SUPV.DATE//INIT40.NPROS0NASYSTEMCODEBIBISBINIT.41.INDEXEDBYDOC.CONT.INIT.SYMBOLIIUMBEASS~220$$409~8$
KW ~ = 46 x 610 x 1.73 x .8 1000
                                =    38 '4  KW KW ()~ =  95 x 120.5    +  75 x 122 +       90 x 121  x 1.0 = 31 49          KW 1000 EFF    =    31.49        81.11 38.84 Expected    Eff:   82 4 9  1/2 load 84 4 9  full load


VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:lA27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONSAREHOTINSTALLRUBBERBLANKETS'nplugthefollowingplugsonA27:1.)A27P32.)A27P43.)A27P64-)A27P15.)A27P2RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstalltheA27pan.Reinstall1.)2.)3.)4~)5.)followingplugs:A27P3A27P4A27P6A27P1A27P2CloseA27-Si(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)
(<


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.SitReleaserelayA27-K5andverifylightscomeon.C<~e~g>'aIi'X~M~C-E.AfRy'fc~~=~gaa/Re-energizetheUPSonACpower,CB-2open,withloadsvnmaintenance.VisuallyverifythattheA27-K5relayisenergized.OpenA27-CB1.ppOpentheA27-S1switchwhilemonitoringA27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-SlandA27-CB1.LifttheCB-4motoroperator.InserttheP-6block.Reinsertthemotoroperator.I,CloseCB-2.TransferloadstoUPSpowerandveri'fymimiclightsarestillon.(l~
UPS1C EFFICIENCY CALCULATIONS:
(8/91)
Input:                  Output:
Volts:    Phase A:          605                      119 Phase B:          600                      120 Phase C:          600                      122 Amps o    Phase A:            90                      180 Phase B:            84                      160 Phase C:            86                      165 KW ~ = ~>   x E x 1.73 x    .f.              (puff ~ = .8  9  full 1000                                              load) 1000                                      approx 1.0)
EFF            KW KW ~ = 86.6 x 602 x 1.73 x .8        =    72 ~ 1S  KW 1000 KW pUT    '80  x 1 19  +  160 x 120 +        165 x 122  x  1 0    60 ~ 75 KW 1000 EFF    =      60.75 72.15 84  '9 Expected      Eff: 82 4 9  1/2 load 84 4 9  full load


page3Transferloadstomaintenancepowerandverifythatmimiclights5"p,arestillon.PlacethetransfercontrolswitchintheAUTORESTARTposition.Theunitwillrestart(afteratimedealy)andretransfertoUPS~'<power.
V UPS1D EFFICIENCY CALCULATIONS:
"~
(8/91)
~~~~~~~5gl~~~jC~l~Eo~s4iiaiia-'BRR~Rll~81I~NM$1l~M511~M$55~885F>llll5..b1~R8RI~515~5H~81I~RN~..855~REI~NWll~Rllaii1IR%M~KRR5%5&WSK4WK55RSKF'~"mmmRQH~IlRRRRW~IIMRSM~llMKSSR~LISSMRR5IISRI555%~IIRRRSRR~IRRRRSM~IRMARR~kMMRR~IMAM~ERMMM~IERHI~%M~IkMRRMSliMMM5IRMMMWllMSR1IIMWSX&
Input:                   Output:
t
Volts:     Phase A:         620                      .121 Phase B:         610                      119 Phase C:         605                        121 Amps:     Phase A:           74                      135 Phase B:           70                      155 Phase C:           70 ~
.-:;:~:::Ihl'ORKIN'PP.9RESQDATA8HEET'-.:fcfWilel.~~i0Other.QNotApplicableWVIE-ePSi(-g)1arkNo.QEPNSeeProcedureNo.E'stimatedDuration:Permi'UleRe,z)or)lode:QA)l.QHotShutdownQRunQColdShutdownQstart-upQRefuelQlQIIQIt)0<AotAppllcable(Equ)ptnentOutofService)Mark-upRequiredpresQHoEQUIPMENr)nPAcr(LISTOUTOFSfRY)CEEau)PMENr)PLANTIMPACT(REQUIRESOPERATION'SINPUT)REFERENCEDRANINGs:(I.isrBE).ow)CoriNEHTSPreparedByDale-ITech.RaviewelDate-/0ftionNIAwithNoPlantImpacReviewedwith'CrewBy:Supv/Chio(PertaisslonRequestedtoStrt8.Dat:PermissionGrantedtoStartBy:SSSDate:hNTfme:~:CSOCennliflcallnna:CI/55S/CSO0/SSS/CSCO)'lTINUEDONBACVOafeA//"Time:Q:~Date:~5/>iT)me:.~~/555/'"CSO
140 KW  ~ = ~I >  x  E  x 1.73 x    .f.             (p.f. > = .8  9  full 1000                                            load) 1000                                      approx 1.0)
::.P08T:l1AlH7FNENGE:.TE8TS:::'.,".:TESTREQUIREMENTS::PAT.REQUIRED."oY<8.@NoTESTRESUlTSQNo.QNoQNoQNoPAOCEOUAESStepNo.'sStepNo.'sStepNo.'sStepNo.'sTESTSDeferredSatQYesGHoDYesGHoONAOYesQHo0SatGYesGHo0SatPerformedSyVerifledBy0lestTestAcceptanceCrtteriaI-IDaGfLdRe0;0Test0Test0Test0YesHoSa'tQYesOHo0SatOYesQHo0SatPreparedby:7echnicatReviewer:Reviewedby:.Date:~/H/M~Date:X/+~/~~.iSSSiSSSbrie'..i.iQYesGHo0SatQShiledsectionhot'4IIBwith1AtRIDoctsmbntonWRRema'res:.'".':-Nnte:Thebelowstgnaturi;:whenslaned,.declarestheeguiptaentoperab1eaf'the..dateandttrriasjeelftid::-:.:-:5~iptedBy:.-.'.-..5SS00te:./=/,-Tfme:-':
EFF           KW KW ~ = 71.3 x 612 x 1.73 x .8       =    60 ~ 39 KW 1000 KWo~=     135 x 121    +   155 x 119 +       140 x 121  x  1 0 = 51 73  KW 1000 EFF    =     51.73          85.66 60.39 Expected      Eff: 82 4 9 1/2  load 84 4 9  full load
I UPS1AEFFICIENCYCALCULATIONS:(8/91)Volts:PhaseA:PhaseB:PhaseC:Input:600600600Output:~120124122Amps:PhaseA:PhaseB:PhaseC:4036361005090KW>=~I~xEx1.73x.f.1000(p.f.~=.89fullload)1000approx1.0)EFF=KWpUTKW~=37.3x600x1.73x.8=30'7KW1000KWpUT100x120+50x124+90x122x1.0=29~18KW1000EFF=29.1830.97~94~2ExpectedEff:82491/2load8449fullload


UPS1BEFFICIENCYCALCULATIONS:(8/91)Volts:PhaseA:PhaseB:PhaseC:Input:620610600Output:120.5122121Amps:PhaseA:PhaseB:PhaseC:484446957590KW~=~I>xEx1.73x.f.1000(p.f.~=.89fullload)tl'000approx1.0)EFF=KW()~KW~=46x610x1.73x.8=38'4KW1000KW()~=95x120.5+75x122+90x121x1.0=3149KW1000EFF=31.4938.8481.11ExpectedEff:82491/2load8449fullload
  \
(<'
i' t
UPS1CEFFICIENCYCALCULATIONS:(8/91)Volts:AmpsoPhaseA:PhaseB:PhaseC:PhaseA:PhaseB:PhaseC:Input:605600600908486Output:119120122180160165KW~=~I>xEx1.73x.f.1000(puff~=.89fullload)1000approx1.0)EFFKWKW~=86.6x602x1.73x.8=72~1SKW1000KWpUT'80x119+160x120+165x122x1060~75KW1000EFF=60.7572.1584'9ExpectedEff:82491/2load8449fullload V
{
UPS1DEFFICIENCYCALCULATIONS:(8/91)Volts:Amps:PhaseA:PhaseB:PhaseC:PhaseA:PhaseB:PhaseC:Input:620610605747070~Output:.121119121135155140KW~=~I>xEx1.73x.f.1000(p.f.>=.89fullload)1000approx1.0)EFFKWKW~=71.3x612x1.73x.8=60~39KW1000KWo~=135x121+155x119+140x121x10=5173KW1000EFF=51.7360.3985.66ExpectedEff:82491/2load8449fullload i''\t!{l  
l}}
}}

Latest revision as of 16:13, 3 February 2020

Forwards Response to IE Bulletin 79-27 Re Electrical Buses Powering safety-related & nonsafety-related Instrumentation & Control Circuitry.Info Suppls Util 851104 Response
ML18038A128
Person / Time
Site: Nine Mile Point Constellation icon.png
Issue date: 01/17/1986
From: Mangan C
NIAGARA MOHAWK POWER CORP.
To: Adensam E
Office of Nuclear Reactor Regulation
Shared Package
ML17055B229 List:
References
CON-IIT07-450-91, CON-IIT7-450-91 (NMP2L-0588), (NMP2L-588), IEB-79-27, NUREG-1455, NUDOCS 8602100282
Download: ML18038A128 (213)


Text

I REGULATO~INFORM*TION DISTRIBUTION TEM (RIDS)

ACCESSION NBR: 8602100282 DOC. DATE: '86/01/17 NOTARIZED: NO DOCKET 0 F'SCIL: 50-410 Nine Mile Point Nuc l ear Stati one Unit 2i Niagara Moha 05000410 AUTH. NAME AUTHOR AFFILIATION M*NGAN> C. V. Niagara Mohawk. Power Corp.

RECIP. NAME RECIPIENT AFFILIATION ADENSAMi E. G. BWR Prospect Directorate 3 A(s

SUBJECT:

Forwards response to IE Bulletin 79-27 re electrical buses powering safety-related 8c nonsaf et'-related instrumentation 8c control circuitrg. Info supp 1 s util 851104 response. gp/cr/i 0~

DISTRIBUTION CODE: B001D COPIES RECEIVED: LTR / NCL 1 TITLE: Licensing Submittal: PSAR/FSAR Amdts 5 Related Correspondence ZE:

NOTES:

RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL BWR ADTS 1 1+ BWR PD3 PD lo BWR EB 1 1< BWR EICSB 1 ia BWR FOB 1 lo BIJR PD3 LA 1 1o HAUGHEYe M 01 2 '2+ BWR PSB 1 lo BWR RSB 1 lcR INTERNAL: ACRS 41 ADM/LFMB ELD/HDS3 IE FILE IE/DEPER/EPB 36 IE/DGAVT/GAB 21 NRR BWR ADTS NRR PWR-A ADTS NRR PWR-B ADTS NRR ROE'. L NRR/DHFT/HFIB NRR/DHFT/MTB N IR NRR/DSRO/RRAB G FILE 04 1 lo RGNi IB I EXTERNAL: 24X 1 lo BNL(AMDTS ONLY)

DMB/DSS (AMDTS) j LPDR 03 1 co NRC PDR 02 1 lo NSIC 05 la PNL GRUEL> R TOTAL NUNBER OF COPIEB REQUIRED: LTTR, Pf ENCL

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'7 MIIASAIRA Q PgQOQQg NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST, SYRACUSE. N.Y. 13202/TELEPHONE (315) 474-1511 January 17, 1986 (NMP2L 0588)

Ms. Elinor G. Adensam, Director BWR Project Directorate No. 3 U.S. Nuclear Regulatory Commission 7920 Norfolk Avenue Washington, DC 20555

Dear Ms. Adensam:

Re: Nine Mile Point Unit 2 Docket No. 50-410 Enclosed is the Nine Mile Point Unit 2 response to I.ED Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit. This information supplements our previous response dated November 4, 1985. ten copies are provided for your use and information.

Very truly yours, C. V. Mang Senior Vice President NLR:ja Enclosure 1233G xc: R. A. Gramm, NRC Resident Inspector Project File (2)

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U MOHAWK NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST. SYRACUSE N.Y, 13202/TELEPHONE (315) 474 ~ 1511 January 17, 1986 (NMP2L 0588)

Ms. Elinor G. Adensam, Director BHR Project Directorate No. 3 U.S. Nuclear Regulatory Commission 7920 Norfolk Avenue Hashington, DC 20555

Dear Ms. Adensam:

Re: Nine Mile Point Unit 2 Docket No. 50-410 Enclosed is the Nine Mile Point Unit 2 response to I.E. Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit. This information supplements our previous response dated November 4, 1985. Ten copies are provided for your use and information.

Very truly yours,

-)ij(( lLIWLtl, C. V. Manganj Senior Vice President NLR:ja Enclosure 1233G xc: R. A. Gramm, NRC Resident Inspector Project File (2)

1J 2VBB-UPSlC TEST

SUMMARY

page 1

Purpose:

To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that a transient occurs on the maintenance supply it can if effect the DC logic such that it will trip the unit.

This test is done with the old internal logic batteries and then repeated with new ones. Each of the inverter trips will be tested to verify that each circuit is still intact will be except DCOV. An AC input transient to simulated to verify that the unit can "ride UPS out" a normal AC input transient without tripping. The K-5 relay pick up and drop out voltages and the DC trip-point of the DC logic will be recorded.

Results Summary:

1.) Xt was verified that the DC logic power supplies are fed from the B-phase maintenance supply.

2.) A rapid open and closing of the upstream normal AC input breaker to the UPS was done and the unit did not trip or go on battery. No noticeable effect was seen on the UPS output.

3.) Each inverter trip circuit except DCOV was tested and each functioned as designed.

4.) Fast transient tests:

With the old batteries still installed a voltage interruption of 100 150 msec duration was given to the AC input to the DC logic of UPS1C. The DC logic was initially at 19.86 VDC. The unit tripped 3 out of 4 times. This was done first with the loads on maintenance supply and then also with the loads on UPS power.

With the new batteries installed there was no trip when the fast transient test was performed 25 successive times. There were no trips but a repeated SCR short alarm occurred which is indicative of noise spikes within the unit.

page 2 5.) The K-5 relay drop out was recorded and was found to be below the trip point of the DC logic power.

6.) Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS. The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.

CONCLUSION This test. proves that the DC logic power is fed by the B phase maintenance power, and that it is susceptible to voltage transients on the maintenance supply. Ititmay be susceptible to other transients as well because is directly tied to maintenance supply. The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.

The test implies that the batteries may have mitigated the trip but is not conclusive.

Each trip circuit was tested successfully so no failure to any of these occurred that caused the trip.

The fast open/close of the normal AC input breaker proves that the unit. would withstand an AC input transient without failure or without going on battery power.

page 3 Numerical Results:

1.) Fast Transient Tests a.) With existin batteries With loads on maintenance:

At 19.86 VDC (90.0 VAC) ~vari (150 msec.)

At 19.86 VDC (120 VAC) ~tri (150 msec.)

2.) With loads on UPS power:

2 Tries, 1 ~tri (200 msec.)

b.) With new batteries 1.) Approx. 20.0 VDC 25 times,

~no tri . (100 msec.)

2.) The DC logic trips at < 16.9 VDC. (with 84.59 VAC on input).

3.) K-5 relay drop out 45 VAC K-5 relay pick up ** not recorded 4.) The following trips tests were done:

a.) OV/UV b.) ACUV c.) ACOV d.) DCUV e.) Frequency fail f.) Logic Failure g.) Power supply failure h.) Clock failure 5.) The internal battery voltage was measured:

Positive +0.6 Negative +0.04

page 4 5.) Xndividual cell voltages:

Old Batter ,Volta e New Batter Volta e 1.) 1. 19 6.10 2.) 2.48 6.07 3.) 2.24 6.10 4.) 0 '7 6.09 5.) 0.79 6.10 6.) 1.78 6.12

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h On 8/15/91, troubleshooting was done on 2VBB-UPS1C as follows:

a.) With the unit on normal AC with DC and maintenance available an OV/UV signal was generated by opening the CB-3 toggle switch. The unit transferred to maintenance without generating a trip signal. This verifies that an output OV/UV will not cause a trip signal to be generated.

b.) With UPS1C on maintenance A27-S1 was opened with A27-CB1 closed. The logic power for the UPS went dead and shouldn't have. This is evidence that the UPS internal it batteries are dead.

When the UPS is down the internal logic is fed by ar internal power supply with internal battery backup. When the is UPS on line an auctioneering circuit should power the logic.

This auctioneering circuit was verified to be working by de-energizing the maintenance supply with the UPS running.

When this was done the logic remained powered up.

Although this is a deficiency it would not have contributed to the incident because the auctioneering circuit is working. (WR's are written to replace all UPS internal batteries).

c.) With all power sources available the maintenance supply feed was opened to verify the sync monitor circuit to the UPS.

When the breaker was opened the voltage difference alarm came in and the unit sync indication went out. On reclosing the maintenance feed it took 10-15 seconds for the UPS to re-sync to the maintenance supply.

d.) With the load on UPS with the UPS running on normal AC and the DC breaker closed the maintenance supply feed was de-energized. The normal AC was feed was opened. The unit ran at full load off DC (500 amps) for 10-15 minutes with no alarms and no trips.

e.) Put unit on maintenance supply with UPS running off normal AC and CB-2 (DC) open. Opened the logic power and verified that CB-1 will trip.

Put output on maintenance supply. With unit on normal AC and with DC breaker available, the AC output was lowered on the UPS. The AC undervoltage (ACUV) alarm signal was generated at 182 vac and after approximately 10 seconds the unit tripped.

g ) Restored unit to normal AC with DC available, load on maintenance. Raised output voltage to 220 vac and the AC overvoltage (ACOV) trip occurred.

h.) Unit was again restored with unit on normal AC and DC available, load on maintenance supply. Lowered the DC undervoltage (DCUV) caused a trip at 93 vdc.

i.) Due to the possibility of damage to the unit the DCOV (DC overvoltage was not verified. It was determined also that this condition was very unlikely to have occurred.

j.) The UPS was in its normal configuration on normal AC with DC and maintenance available. The upstream AC input breaker was opened and closed three times as rapidly's possible.

This caused an audible "bump" to the input transformer on inrush current but the unit did not transfer to DC nor did it transfer to maintenance. This verifies that unit can maintain the load under input transients. This does not necessarily simulate the actual transient the unit had seen.

Pfrel/1 I WR f190938, troubleshooting plan results, p ~ 5 1.) UPS1C visually inspected.

2.) With the unit running on normal power the K-5 (logic power supply input) relay is energized.

3.) Opened the maintenance supply feed to UPS1C (CB-1, 2VBB-XD501). K-5 relay de-energized. This was verified by opening and closing CB-1 on 2VBB-XD501 while watching the K-5 relay. Read the output paramaters with UPS1C maintenance supply open:

Voltage: Phase 1 to GND: 118.5 vac Phase 2 to GND: 119.5 vac Phase 3 to GND: 121.4 vac Frequency: 59.91 cycles DC Link Voltage: 140.08 vdc 4.) Reclosed the maintenance supply and the K-5 relay re-energized. This is verification that K-5 prefers to be powered from the maintenance supply feed any time that power source is available to the unit.

The SCR short light illuminated when the maintenance feed was restored to UPS1C.

5.) After a short duration with the unit running normally and no test evolutions being done the unit tripped (CB-1 trip, CB-2 trip, CB-3 opened) and the unit transferred to maintenance.

The following alarms were indicated:

1.) FREQUENCY FAIL (on A13A21) 2.) MODULE TRIP 3.) INVERTER OVERTEMP 4.) INVERTER LOGIC 5.) SCR SHORT NOTE: This trip, though, not purposely initiated at this time, is indication that a trip signal to the A13A21 card will initiate a logic trip and transfer the unit to maintenance successfully.

6.) Pushed the reset on the A13A21 card, SCR short cleared but no other alarms.

7.) Opened the P6 plug on CB-4 8.) Turned off A27-CB1 and A27-Sl killing logic power.

9.) Turned on A27-CB1 and A27-S1 (This was done to attempt to reset the logic.)

10.) The following alarms came back in:

1.) FREQUENCY FAIL (A13A21) 2.) MODULE TRIP 3.) INVERTER OVERTEMP 4.) INVERTER LOGIC NOTE: The fact that the alarms were reinitiated when the logic was re-energized is indication the trip stays latched in even if logic power is lost.

11.) Unlatched the motor operator off CB-$ .

12.) Re-installed the P6 plug to CB-4. The operator did not

reposition it'.self.

13.) Reset the motor operator back on CB-4

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Reprint of pages 7-13 of Troubleshooting Plan - WR 8190938

~ 18, 1991

l. Open P6 Block.
2. Open logic power to UPS1C.
3. Reset overtemp switch. (NOTE: IT IS NOT DEFINITE THAT IT WAS TRIPPED.)

Reset overtemp switch on LEG k4.

4. Put A13A20 on extender board.
5. Restore logic power and trace freq. fail signal through A13A20. Replace chips as required.

When logic was restored - all lights were restored.

6. Restore card in slot.
7. Restore logic power.

Attempted to restart unit - closed CB1, pushed module on and module tripped - freq, failed alarm, overtemp, module trip, Inverter logic alarms. No overtemp switches picked up (test each with fluke). See Step 4a (next page)

1I WR 8190938 TROUBLESHOOT SHEET Page 8 August 19, 1991 4a. Turn off logic.

, 4b. Put A13A20 on extender.

4c. Reset logic power

- module on light on 4d. PINS 16 and 46 on A13A20 okay 16 - low 46 - high Stopped testing to repair A13A20 board.

WR ¹190938 TROUBLESHOOT SHEET Page 9 August 19, 1991 Chips ¹1 and ¹4 (Ul and U4) Replaced on A13A20.

1 ~ Open P6 block.

2. Open logic power to UPS1C.
3. Put A13A20 on extender board.
5. Restore logic power.

No alarm found A13A20 chips Ul and U4 cold to touch

6. If alarms reset, close CB1, verify no alarms.

CB1 closed, no alarms found Module on pushed, no alarms with unit running CB2 closed - unit running normal Unit turned off, lock turned off Put A13A20 into slot - normal

7. Install variac on B-phase AC input to logic power supply.

Install GND to input of A27 - F3 (term ¹1)

Hot to input of A27 - F4 (term ¹1)

Remove A27 - F4 put VARIAC output on A27-F4 output (term ¹2) install oscilloscope AC input - Lead ¹243 DC (+) Logic Power - ¹200 7a. Turn logic power on restart unit:

Closed A27-Sl control batt. discharge, logic trip came on.

Closed A27-CB1 alarms clear Closed CB1 Pushed module on - unit running; no alarms Closed CB2

WR 8190938 TROUBLESHOOT SHEET Page 10 August 19, 1991 Steady State- 118.13 VAC to power supplies 19.86 VDC (+) DC logic Lowered VAC to DC P.S. - at 96 VAC, DC volts starts to drop

- at 84.59 VAC, DC volts went to 16.9 VDC unit tripped.

Alarms Power supply, failed inverter logic module trip (recorded (alarms) 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> later from memory)

At 84.59 VAC unit tripped DC went to 16.9 VDC Alarms - power supply fail, logic trip, module trip 12.

13.

14.

13a. With unit tripped open A27-CB1 (Battery Breaker) lowered AC input to power supplies At 45.0 AC, K-5 dropped - seen by logic (DC) power dropping - it dropped to approximately zero (K-5 relay drops out at 45 VAC)

WR @190938 TROUBLESHOOT SHEET Page 11 August 19, 1991

14. Reset logic (off) - A27-CBl and A27-Sl open.
15. Reset variac to 120 vac.
16. Turned logic off.

17, Close CB1.

18. Turned unit on.
19. Closed CB2.
20. Unit running - no alarms (load on Maint.)
21. Open switch on variac with voltage at - 90.00 vac

- opened and closed for 150 msec (Trace 7)

22. Unit tripped Alarms - power supply failed logic trip module trip SCR short
23. Reset logic and reset unit - CBl closed CB2 closed Unit running Variac reset to 120 VAC.

Open switch on variac for 100 msec. - open and closed Unit tripped, CB1 open (Trace 8)

CB2 open Module trip Logic trip

24. Restarted unit CB1 closed CB2 closed logic reset - no alarms Put output on UPS Power Attempted to transfer to UPS power - P6 Block was open - would not transfer
25. Turn unit Off, reset logic, turn logic on Put CB-4 Operator (screw motor) to on Put P6 block back in

WR ¹190938 TROUBLESHOOT SHEET Page 12 August 19, 1991

26. Open CB1 on 2VBB-XD501. No logic trip.
1. Maintenance out of limits (clears)
2. Voltage difference (locks)

- K-5 relay swapped to UPS power

27. Turn Maint. back on. All alarm clear after time delay.
28. Open switch on variac - sustained. No trip, horn sounded, K-5 relay transfers.
29. Flipped switch on variac (off and on) AC voltage down to 58 VAC (found loose lead on fluke

- not secure in plug)

Turned switch off - unit tripped - no lights

- fuse in Variac is still good

30. Restarted unit - leg fuse blown, alarm, impulse trip, Inverter fuse leg ¹5 fuse bad
31. Logic off, CB1 opened CB2 opened
32. Replaced Leg ¹5, fuse unit restarted, transferred to UPS power, all alarms clear.

WR ¹190938 TROUBLESHOOT SHEET Page 13 August 19, 1991

33. Open/Close variac switch - no trip SCR short alarm (200 msec)

Open/Close variac switch - unit trip, power supply fail, logic (inverter) module trip

- possibly 200 msec

(- trace cannot be read)

34. Restore AC logic as follows:

Remove lead from A27-F3 (team ¹1) - variac lead Remove lead from A27-F4 (team ¹1) - variac lead Remove lead from A27-F4 (team ¹2) - variac lead Re-install A27-F4 fuse 3S. Unit left off, load on maintenance

WR ¹190938 TROUBLESHOOT SHEET Page 14

%gust 20, 1991 1.) Measure each battery prior to installing in UPS1C:

1.) 6.10 2.) 6.07 3.) 6.10 4.) 6.09 5.) 6.10 6.) 6.12 2.) Using a leads lifted log replace the control batteries in UPSlC.

3.) Measure battery voltage on each battery removed from UPS1C:

1.) 1.19 2.) 2.48 3.)

4.) 0.17 5.) 0.79 6.) 1.78 4.) Install a variac on B-phase,AC input to logic power supply as follows:

a.) Attach variac input ground lead to input side of A27-F3 (term ¹1).

b.) Attach variac input hot lead to input side of A27-F4 (term ¹1).

c.) Remove Fuse A27-F4.

d.) Attach variac output lead on the output side of A27-F4 (term ¹2).

5.) Install Oscilloscope leads as follows:

a.) one input to scope on A27, lead ¹243 b.) other input to scope on A27, lead ¹200 (+ of DC logic)

WR @190938 TROUBLESHOOT SHEET Page 15 August 20, 1991 6.) Set variac for approximately 120 vac.

7.) Restart UPS1C and put load on UPS power, CB-3 closed.

8.) Slowly decrease AC voltage to the DC logic power supplies.

At 91.95 VAC, DC logic power dropped to 19.15 VDC At approx. 42.94, DC logic recovery to 18.10 VDC (K-5 transferred to UPS, No trip, Horn sounded) 9.) Verify K-5 relay transfers to UPS power.

At 42.94 DC dropped to approximately 17.8 or 17.9.

Turn VAC to 24.0 VAC (K-5 pulled in full) logic went to 19.76 VDC 10.) Restart UPS1C, as required, and put load on UPS power.

N/A Put variac to 120 VAC - per oscilloscope K-5 energized

- power supply on maint.

11.) Flip switch on variac rapidly off then on.

12.) Perform the operation in step 11 multiple times and record whether trips of unit occur.

(See page 15a) 13.) Shutting down unit opened CB2 opened CBl Alarms- power sync trip UV/OV transfer Inverter logic No module trip a.) Opened A27-S1 and A27-CBl Closed A27-Sl and A27-CB1 - alarms still in Opened A27-S1 and A27-CBl

WR ¹190938 TROUBLESHOOT SHEET Page 15a August 20, 1991 SEQUENCE NO. TIME TRIP REMARKS 150 - 200 msec no no SCR short came in 3 no SCR short no SCR short 5 no SCR short 6 no SCR short AC Volt dip to 81 VAC 7 no SCR 8 no SCR 9 no SCR 10 no No Alarm ll no SCR short 12 no SCR short 13 no SCR 14 no 15 no SCR 16 no SCR 17 no SCR 18 no SCR 19 no SCR 20 no 21 no 22 no SCR 23 no SCR 24 no SCR 25 no SCR

I>> 4 WR ¹190938 TROUBLESHOOT SHEET Page 16

~pet 20, 1991 14.) Shutdown unit and remove variac and oscilliscope as follows:

a.) Remove variac input ground lead to input side of A27-F3 (term ¹1).

b.) Remove variac input hot lead to input side of A27-F4 (term ¹1).

c.) Remove variac output lead on the output side of A27-F4 (term ¹2).

d.) Remove Fuse A27-F4.

e.) Remove oscilliscope lead on A27, lead ¹243.

f.) Remove oscilliscope lead on A27, lead ¹200 (+ of DC logic).

g.) Install the A13A21 circuit card on the extender card.

NOTED: Fuse A27-F4 left out - reinstalled.

WR @190938 TROUBLESHOOT SHEET Page 17 August 21, 1991

WR 8190938 'ROUBLESHOOT SHEET Page 18 August 21, 1991 1.) Repair the A13A21 board in UPS1C.

2.) Reinstall A13A21 board in UPS1C on the extender board.

3.) Attach a recording device on the output of the UPS and the maintenance output and prepare to record transfer.

4.) Turn logic power on to UPS1C.

5.) Measure voltage on A27-F4, term. 81 referenced to phase A, B, and C of the maintenance supply:

A27-F4 to Phase A: 212 VAC A27-F4 to Phase B; 0.2 VAC (This verifies DC power supplies fed by B-Phase)

A27-F4 to Phase C: 211 VAC 6.) Lift motor operator on CB-4.

6a.) Install P-6 block.

7.) Reset motor operator on CB-4.

8.) Restart UPS1C and put load on UPS power, CB-3 closed.

9.) Verify no alarms are present in UPS1C.

1 WR 8190938 TROUBLESHOOT SHEET Page 19 August 21, 1991 10.) Initiate each of the following trips and record the alarms found. Record at least one trip - transfer to maintenance.

a.) Frequency failure - not tested now - when A13A20 chip failed (earlier) fed frequency failure to A13A21 verifying logic b.) Logic failure- took pin low - unit did not trip

- possible probe not on ground

- second time took pin 6 low

- unit tripped

- logic fail, fan fail, module trip, inverted logic alarm Took board A13A21 off card cage extender - troubleshoot circuit. Alarm cleared by reinserting card. Unit restarting, load on UPS.

c.) Clock failed- took pin ¹32 low, unit tripped

- logic (inverter) alarm clock failed, module trip 16.) Restore A13A21 to the card cage slot.

17.) Restart unit and put loads on UPS power.

2VBB-UPS1D TEST

SUMMARY

page 1

Purpose:

To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that a transient occurs on the maintenance supply it can if effect the DC logic such that it will trip the unit.

This test is done with the old internal logic batteries and then repeated with new ones. The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded.

Results Summary:

1.) It was verified that fed from the B-phase the DC logic maintenance power supplies are supply.

2.) Fast transient tests:

With the old batteries still installed a voltage interruption of 100 150 msec duration was given to the AC input to the DC logic of UPS1D. The DC logic was at, 20.9 VDC. The unit would not trip. The AC input voltage to the DC logic was then reduced such that the DC logic was at 20.0 volts. When the test was performed with the DC logic power at 20.0 VDC the unit tripped. This was done first with the loads on maintenance supply and then also with the loads on UPS power.

With the new batteries installed there was no trip when the fast transient test was performed though there was significant hits shown on the DC. logic power bus as seen by the oscilloscope.

3.) The K-5 relay drop out and pick up voltages were recorded and they were found to be below the trip point of the DC logic power..

4.) Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS. The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.

page 2 CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power and that it is susceptible to voltage transients on the maintenance supply. It may be susceptible to other transients as well because it is directly tied to maintenance supply. The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.

The test implies that the batteries may have mitigated the trip but that is not conclusive.

g~

page 3 Numerical Results:

1.) Fast Transient Tests a.) With existin batteries With loads on maintenance:

At 20e9 VDC five tries, no trips.

At 20.7 VDC one try, one ~tri . (150 msec.)

2.) With loads on UPS power:

At 20.06 VDC one ~tri . (100 msec.)

I b.) With new batteries 1.) At 20.05 VDC Five tries, ~no tri s.

noticeable DC hit on each transient.

J 2.) The DC logic trips at <17.3 VDC. (with 84.5 VAC on input).

3.) K-5 relay drop out 42 VDC K-5 relay pick up 55 VDC 4.) The internal battery voltage was measured:

Positive +0.6 Negative +0.14 (the negative battery set was actually slightly positive).

5.) Individual cell voltages:

Old Batter Volta e New Batter Volta e

.254 6. 10 2.) .570 6.06 3.) 1. 03 6.10

.07 6.10 5.) 1.17 6.13

6.) 1.39 6. 09

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WR ¹190945 TROUBLESHOOTING PLAN Page 3 August 21, 1991 1.) Place the loads off UPS1D on maintenance power.

When unit put to maintenance, CB-4 failed to close. Lifted operator - Bkr.

closed (partial false signal to CB-4).

(Later found to be adjustment of CB-4 operator.)

2.) Open CB-2, CB-1, A27-S1.

3.) Measure and record DC logic power - (this is battery voltage)

(+20) = +.06V

(-20) = +.14V (* verified +.14 volts) 4.) Open A27-CBl.

5.) Measure voltage on A27-F4, term. ¹1 referenced to phase A,B and C of the maintenance supply:

A27-F4 to Phase A: 203.1 VAC A27-F4 to Phase B: 0.0 VAC (Phase B to DC power supplies)

A27-F4 to Phase C: 202.4 VAC 6.) Install a variac on B-phase AC input to logic power supply as follows:

a.) Attach variac output ground lead to input side of A27-F3 (term ¹1).

b.) Attach variac input hot lead to input side of A27-F4 (term ¹1).

c.) Remove Fuse A27-F4.

d.) Attach variac output lead on the output side of A27-F4 (term ¹2).

7.) Install Oscilloscope leads as follows:

a.) one input to scope on A27, lead ¹243 b.) other input to scope on A27, lead ¹200 (+ of DC logic)

4 WR 8190945 TROUBLESHOOTING PLAN Page 4 August 21, 1991 8.) Set variac for approximately 120 VAC.

9.) Lift motor operator on CB-4.

10.) Turn logic power on to UPSlD.

11.) Reset motor operator on CB-4.

12.) Restart UPS1D and put load on UPS power, CB-3 closed.

13.) Slowly decrease AC voltage to the DC logic power supplies.

Start 20.88 VDC at 98.13 VAC DC, power supply went down 20.59 VDC 14.) Record when DC voltage starts to drop-98.13 VAC 20.59 VDC 15.) If unit trips, record voltage at trip point-84.5 VAC Unit tripped. CB-4 failed to close - got CB-4 "ON" flag.

Alarms - vo! tage difference, maint. out of limits 17.3 VDC module trip, inverter logic alarm.

Power supply failed.

16.) If unit trips, lower AC input to K-5 relay until relay drops out.

At 56 VAC relay chattered, 8 VDC on logic At 42 VAC relay swapped - dropped Put reset back up - At 55 relay started to pickup At 75 VAC pulled in 17.) Restart unit, as required, and put the load on UPS power.

18.) Set variac at 120 VAC.

WR 45190945 TROUBLESHOOTING PLAN Page 5 August 21, 1991 19.) Open and close variac switch quickly. Record if trip occurs.

~~, ~ r'-/.~i)i Lipped once - no trip, SCR short alarm - 150 msec '(Trace O9) 20.) If trip does not occur attempt again.

2nd try - AC drops to 119.5 VAC, no trip (Trace @1) 3rd try - AC drops to 84.5 vac on fluke, no trip (100 msec) on oscilloscope - AC dropped 136 VAC, AC dropped 2,3 volts (from 20.9 VDC at start) (see 20a on next page) 20a.) 4th try - no trip 5th try - set variac to 95.0 VAC, VDC at 18.6 - unit tripped.

Power supply failed (Prior to switching variac)

Put unit on maintenance. Tried fast trip at 20.00 VDC - unit tripped.

21.)

22.)

23.)

24.)

25.)

26.)

27.)

28.) Measure each new battery prior to installing in UPS1D.

1.) 6.10 VDC 2.) 6.06 VDC 3.) 6.10 VDC

4) 6.10 VDC 5.) 6.13 VDC 6.) 6.09 VDC 29.) Shut logic power off.

Remove oscilloscope leads.

Remove variac leads.

30.) Install fuse F-4.

31.) Put loads on UPS power.

WR 8190945 TROUBLESHOOTING PLAN Page 6 August 21, 1991

  • ANNOUNCE LOSS OF LIGHTS 1.) Place the loads off UPSlD on maintenance power.

2.) Open the P-6 block block on CB-4.

3.) Open CB-2, CB-1, A27-S1, A27-CBl.

4.) Install a variac on B-phase AC input to logic power supply as follows:

a.) Attach variac output ground lead to input side of A27-F3 (term @1).

b.) Attach variac input hot lead to input side of A27-F4 (term 81).

c.) Remove Fuse A27-F4.

d.) Attach variac output lead on the output side of A27-F4 (term k2).

5.) Install Oscilloscope leads as follows:

a.) one input to scope on A27, lead 8243 b.) other input to scope on A27, lead @200 (+ of DC logic) 6.) Set variac for approximately 120 vac.

7.) Lift motor operator on CB-4.

WR 8190945 TROUBLESHOOTING PLAN Page 7 August 21, 1991 8.) Reinsert the P-6 block on CB-4.

9.) Turn logic power on to UPSlD.

10.) Reset motor operator on CB-4.

11.) Restart UPSl D leaving loads on maintenance supply.

12.) Open and close variac switch quickly.

Record if trip occurs.

Adjust variac such that DC logic power is at 20.00 VDC AC at 91.28V Switch time - 150 msec DC at 20.07V At unit trip the following alarms observed: nmCE eS)

1. trip 3. SCR short
2. Inverter logic 4. Power supply failed 21.) Restart unit, as required and put loads on UPS.
  • Breaker CB-2 failed to reset.

Breaker replaced per WR @177123.

22.) Open CB-1 on 2VBB-XD600 and verify that unit does not trip.

Unit did not trip. The following alarms were observed:

1. Voltage Difference
2. Maintenance out of limits 22.) While on UPS power without maintenance available record the following:

'PS output voltage: Phase A; 121.0 VAC Phase B; 120.0 VAC Phase C: 121.5 VAC DC Link voltage: 140.7 VDC UPS output Frequency: 59.93 HZ AC output 24.) Close CB-1 on 2VBB-XD600.

WR 8190945 TROUBLESHOOTING PLAN Page 8 August 21, 1991 25.) Adjust motor operator on CB-4 as required.

Unable to adjust at this time.

Restart unit, put load on UPS power - Lower reostat (variac) volts until DC logic is 20.00 volts VDC -20.06 VAC - 100.23

, Flipped variac switch on and off, unit tripped (100 msec.)

Alarms - module trip inverter logic power supply failed 26.) Transfer loads to Maintenance.

26.) Shut down unit including logic power and P-6 block.

27.) Open Ac input breaker, 2NHS-MCC006, 8-A.

29.) Using a leads lifted log replace the control batteries in UPS1D.

Bench Battery Voltage Readings - prior to installation 1.) 6.097 VDC 4.) 6.101 VDC 2.) 6.063 VDC 5.) 6.125 VDC 3.) 6.107 VDC 6.) 6.090 VDC 30.) Measure battery voltage on each battery removed from UPSlD:

1.) .254 VDC 2.) .570 VDC 3.) 1.03 VDC 4.) .07 VDC 5.) 1.17 VDC 6.) 1.39 VDC 31.) Set variac for approximately 120 vac.

32.) Restore P-6 block on CB-4.

33.) Lift motor operator on CBA.

WR ¹190945 TROUBLESHOOTING PLAN Page 9 August 21, 1991 34.) Turn logic power on to UPSlD.

35.) Reset motor operator on CB-4.

36.) Restart UPS1D and put load on UPS power, CB-3 closed.

Lower variac voltage to 99.03 VAC until DC logic voltage is approximately 20.05 VDC 37.) Flip switch on variac rapidly off then on.

38.) Perform the operation in step 11 multiple times and record whether trips of unit occur.

1. No trip, 100 msec No alarms
2. No trip No alarms
3. No trip SCR short alarm 4, No trip, 100 msec (noticeable DC hit) No alarms (Trace ¹3)
5. No trip, 150 msec (noticeable DC hit) SCR short alarm (Trace ¹5) 39.) Shutdown unit and remove variac and oscilliscope as follows:

a.) Remove variac output ground lead to input side of A27-F3 (term ¹1).

b.) Remove variac input hot lead to input side of A27-F4 (term ¹1).

c.) Remove variac output lead on the output side of A27-F4 (term ¹2).

d.) REINSTALL Fuse A27-F4.

e.) Remove oscilliscope lead on A27, lead ¹243.

f.) Remove oscilliscope lead on A27, lead ¹200 (+ of DC logic).

39a.) Restart unit and put loads on UPS power.

WR 0190945 TROUBLESHOOTING PLAN Page 10 August 21, 1991 40.) Static swithc is operating as noted by observation of static switch light on control module during UPS to maint transfer.

41.) Measure B-phase AC input voltage to DC logic power supplies 118.34 VAC Measure DC logic power with unit on line

(+2ov) 20.78 VDC

(-2ov) -20.86 VDC

~42.) Adjust motor operator on UPSlD Unable to adjust CB-4, Maintenance supply breaker. CB-4 requires replacement. Problem determined to be the breaker or the transfer motor operator. WR 177124 initiated to replace breaker CB-4.

(-Breaker replaced.)

43.) Perform transfer - UPS to maintenance Record transfer with visicorder

  • NOTE: UPS output breaker CB-3 is sticking and requires replacement.

2VBB-UPS1A 1B 1G TEST

SUMMARY

page 1

Purpose:

To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply. The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded for UPS1A, not for UPS1B and UPS1G. The internal batteries will be tested and replaced.

Results Summary:

1.) On UPS1A, logic UPS1B and UPS1G, it was verified that the power supplies are fed from the B-phase DC maintenance supply.

2.) The K-5 relay drop out and pick up voltages were recorded for UPS1A and they were found to be below the trip point of the DC logic power.

3.) On UPS1A, UPS1B, UPS1G, the maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.

4.) On UPS1A, UPS1B and UPS1G, the batteries were replaced.

CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power. It proves that the internal batteries were effectively dead. For UPS1A it proves that on a slow transient that the DC logic power will drop out before the K-5 relay will transfer to UPS power.

I page 2 Numerical Results:

1.) The UPS1A DC logic trips at (16.7 VDC. (with.75.6 VAC on input).

2.) UPS1A: K-5 relay drop out 47 VDC K-5 relay pick up 52 VDC 4.) The internal battery voltage was measured:

UPS 1A: Positive Negative UPS1B: Positive 0. 54 Negative 6.2 UPS1G: Positive 18.3 Negative 0.69

WR ¹162319 TROUBLESHOOT SHEET Page 3 August 23, 1991 1.) Place the loads off UPSlA on maintenance power.

2.) Pull the P-6 block to CB-4 3.) Open CB-2, CB-l, A27-S1.

4.) Measure and record DC logic power - (this is battery voltage)

+20 VDC Batt. +0.70 VDC

-20 VDC Batt. -1.15 VDC 5.) Open A27-CB1.

6.) Install a variac on B-phase AC input to logic power supply as follows:

a.) Attach variac output ground lead to input side of A27-F3 (term ¹1).

b.) Attach variac input hot lead to input side of A27-F4 (term ¹1).

c.) Remove Fuse A27-F4.

d.) Attach variac output lead on the output side of A27-F4 (term ¹2).

7.) Measure voltage on A27-F4, term. ¹1 referenced to phase A, B and C of the maintenance supply:

A27-F4 to Phase A: 206 VAC A27-F4 to Phase B: 0 VAC A27-F4 to Phase C: 208 VAC

WR ¹162319 TROUBLESHOOT SHEET Page 4 August 23, 1991 8.) Set variac for approximately 120 vac.

9.) Turn logic power on to UPS1A.

10,) Slowly decrease AC voltage to the DC logic power supplies.

120 VAC = 21.08 VDC 11.) Record when DC voltage starts to drop-92.42 VAC Logic trip 75.60 VAC 21.05 VDC Pwr Supply failed 16.70 VDC 12.) Lower AC input to K-5 relay until relay drops out and pickup.

47 VAC drop out 52 VAC pickup e

DO NOT PROCEED WI'I'HOUT NRC APPROVAL Received 13:15 8/23/91 13.) Shutdown unit and remove variac as follows:

a.) Remove variac output ground lead to input side of A27-F3 (term ¹1).

b.) Remove variac input hot lead to input side of A27-F4 (term

¹1).'.)

Remove variac output lead on the output side of A27-F4 (term ¹2).

d,) REINSTALL Fuse A27-F4.

14.) Repair UPS1A. ** CHARGER SUPPLY REPAIR ONLY **

Troubleshot UPSlA - no problem found. Suspect weak breaker ir. VBB-PNL301 (Bkr ¹1) trips at time - WR ¹195051 written to replace

WR ¹162319 TROUBLESHOOT SHEET Page 5 August 23, 1991 15.) Restart unit, as required, and put the load on UPS power.

16.) Open CB-1 on 2VBB-XD500 and verify that unit does not trip.

Unit did not trop Voltage difference alarm Maint out of limit alarm 17.) While on UPS power without maintenance available record the following:

UPS output voltage: Phase A: 118.8 VAC Phase B: 123.0 VAC Phase C: 120.2 VAC DC Link voltage: (as found) 135 VDC NOTE: WR ¹154535 written on (as left) 140.0 VDC 5/10/91 previous problem UPS output Frequency: 59.85 Hz 18.) 'lose CB-1 on 2VBB-XD600.

19.) Transfer loads to Maintenance.

20.) Open P-6 block on CB-4.

21.) Shut down unit including logic power.

22.) Open AC input breaker, 2VBS-PNL301, l.

23.) Measure each new battery prior to installing in UPSlA.

1.) 6.08 VDC 2.) 6.09 VDC 3.) 6.10 VDC 4.) 6.12 VDC 5.) 6.13 VDC 6.) 6.14 VDC

WR 8162319 TROUBLESHOOT SHEET Page 6 August 23, 1991 24.) Using a leads lifted log replace the control batteries in UPS1A.

25.) Measure battery voltage on each battery removed from UPS1A:

1.) 6.31 VDC 2.) 5.29 VDC 3.) 4.92 VDC 4.) 2.64 VDC 5.) 6.46 VDC 6.) 5.54 VDC 26.) Lift motor operator on CB-4.

27.) Reistall P-6 block on CB-4.

28.) Turn logic power on to UPSlA.

29.) Reset motor operator on CB-4.

30.) Restart UPS1A and put load on UPS power, CB-3 closed.

Supply breaker did not trip.

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WR g160944, troubleshooting plan, page 3 (8/26/91) 1.) Place the loads off UPS1B on maintenance power

  • Visua1Ip'erify. that the static switch operates.

2.) Pull the P-6 block to CB-4

3. ) Open CB-2, CB-1, A27-S1.

4.) Measure and record DC logic power (this is battery voltage) 5.) Open A27-CB1.

6.) Measure voltage on A27-F4, term. g1 referenced to phase A, B and C of the maintenance supply: .

A27-F4 to Phase A: vh~

A27-F4 to Phase B: 0 0 vH~

A27-F4 to Phase C:

7.) Open AC input breaker, 2VBS-PNL301, 2.

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page 4 10.) Measure battery voltage on each battery removed from UPS1B:

11.) Lift motor operator on CB-4.

12.) Reinstall P-6 block on CB-4.

13.) Turn logic power on to UPS1B.

14.) Reset motor operator on CB-4.()<(

15.) Restart UPS1B and put load on UPS power, CB-3 closed. I I

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UPS output Frequency:

r page 5 20.) Close CB-1 on 2VBB-XD601.

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WR ¹160946 TROUBLESHOOT SHEET Page 3 August 24, 1991 1.) Place the loads off UPS1G on maintenance power.

"Visually verify that the static switch operates.

2.) Pull the P-6 block to CB-4 3.) Open CB-2, CB-1, A27-S1.

Logic on- power supply failed, DC OV, Maint. out of limits, voltage diff output OV/UV, Inverter logic trip.

4.) Measure and record DC logic power - (this is battery voltage)

-20 VDC Batt. +0.69 VDC

+20 VDC Batt. +18.3 VDC 5.) Open A27-CB1.

6.) Measure voltage on A27-F4, term. ¹1 referenced to phase A, B and C of the maintenance supply:

A27-F4 to Phase A: 206.7 VAC A27-F4 to Phase B: 0.0 VAC A27-F4 to Phase C: 213.3 VAC 7.) Open AC input breaker, 2VBS-PNL301, 7.

8.) Measure each new battery prior to installing in UPS1G.

1.) 6.086 VDC 4.) 6.167 VDC 2.) 6.096 VDC 5.) 6.100 VDC 3.) 6.115 VDC 6.) 6.098 VDC

WR 8160946 TROUBLESHOOT SHEET Page 4 August 24, 1991 9.) Using a leads lifted log replace the control batteries in UPS1G.

Lead 256 to +20 VDC power supply had burnt log - screw was loose; other screws were tight, 10.) Measure battery voltage on each battery removed from UPSlG:

1.) +6.414 VDC 2.) +6.370 VDC 3.) +3.067 VDC 4.) +6.392 VDC 5,) +2 464 VDC 6.) +5.518 VDC 11.) Lift motor operator on CB-4.

12.) Reistall P-6 block on CB-4.

13.) Turn logic power on to UPS1G.

14.) Reset motor operator on CB-4.

15.) Restart UPS1G and put load on UPS power, CB-3 closed.

16.) With loads on UPS power, open A27-Sl and very no CONTROL BATTERY DISCHARGE alarm occurs.

No alarms or lights.

17.) Close A27-S1.

WR @160946 TROUBLESHOOT SHEET Page 5 August 24, 1991 18.) With loads on UPS power, open CB-1 on 2VBB-XD602.

Voltage difference, Maintenance out of limits alarms.

19.) With loads on UPS power without maintenance available record the following:

UPS output voltage: Phase A: 119.2 VAC Phase B: 121,6 VAC Phase C: 121.4 VAC DC Link voltage: 139.58 VDC UPS output Frequency: 59.91 Hz 20.) Close CB-1 on 2VBB-XD602.

313.367 R01 '30 DOCUMENTS NINE MILK POI>T NUCLEAII STATION CANTO 8S IIICO~~0 II~RIOT 10 Bf IIICCAPCRATII0 o 9~/T~MVPQAAAVIlOOISIQhTION a uAPMV aCCAW~'g0 iIACf 1 I aIIOT TO IR WCCHRXATKO, NOT TO QQ PO$ %0 CHA. AGED N2E35600IPW".UP001 2E a gJmMImaa/Z3TS~ OM Change UPS Logic Power Supply Q QXXREPZPZZCg CNLY This EDC is to change the Panel frcm the maintenance eauired ~r input for the UPS Logic Power aI'8 Relay supply (alternate 12OVAC pcwe") to the UPS invert output.

Technical Justification: 'Ihe use of the inverte output will prohibit transients on the mainten 1nce apply frcm az:Seating the Logic Pcker. 'Ihis change is reccmnended by Teide Electronics.

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I I I eo

" " DATE~i~ /~~"

'd'r'AU5LIr a

JL

22. QA REVIEW: . QA

~-26-'7l 2X'NSPKCTfONREQUIRED. 0 YES ~O

~a'TAGEI7 BY'-'"- '-' " "ri' DATE~ /

k4 ' IIII7 ID DIPROCEDURE CIDRWG CIMARKUPCi RWP CINA~

-"-2K;ASSIGNED'TO.

~,r

~ ' "- ': "' " ' '-" - " -"-" '

DATE

-26. NOTIPICATIONS: OC DATE "- / / TIME ESSA 6//r/i. DATE~/ / TIME/~

'27; CORRECTIVE'ACTION 26. NPRDS CORRESTIVEACTIONCODEl~ "DESCRIPTION.

k- / C 28 0

/

r

~ ~

=',: 29. CAUSE OF FAILURE 30. NPRDS FAILURE CODE LLJ DESCRIPTION

~ ~ w

.'31 ATTACHMENTS 0 MATERIALISSUES W PROCEDURE C CKLISTS' INSPECTION REPORTS Q LAS Q

'=. '32. MARK UP NO'S /~~+ //Ek "RWP NO'S I /Y /SI/ OCIR NO'S

  • NCR NO'

-.: '3. CORRECTIVE ACTION COMPLETED'BY ~

34. SUPERVISOR REVIEW BY Nr.

DATE DATE +

/~~/~~

/~

35 WORK ACCEPTED BY QA 0 NA DATE /

.36. PMT REVIEW BY Q ASSS/SSS &SUPV. DATE /

PMT PROCEDURE NO'S. / 0 PMT TEST REPORT 0 NOT REQUIRED

38. PMT COMPLETE VERIFIED BY 0 NA DATE / //

<J

39. ACCEPTED BY 0 SSS 0 SUPV. DATE / /
40. NPRDS 3'l3 ~ ISI5 0 NA SYSTEM CODE INIT. 41. INDEXED BY DOC. CONT. INIT.

SYMBOL NUMBBA 5$ 33 053 A05 55

I-

t page 1 Verify P-6 block open on CB-4 Verify logic power is off:

A27-CB1 open A27-S1 open

  • CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.

Unplug the following plugs on A27:

0 1.) A27P3

~ 2. ) A27P4

" 3. ) A27P6 3

4.) A27P1 5.) A27P2

~ Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.

Reinstall following plugs:

1.) A27P3 2.) A27P4 3.) A27P6 4.) A27P1 5.) A27P2 Close A27-S1 (Leave A27-CB1 open) .

Verify mimic lights come on on the front panel.

Alarm horn will come in. (Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD. Verify that lights go out.

Release relay A27-K5 and verify lights on.

I' 4 -'l +~ -

I

+i- 3>~

'-'ILES) come Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.

Visually verify that, the A27-KS relay is energized.

Open A27-CB1.

Open the A27-Sl switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.

Reclose A27-S1 and A27-CB1.

Lift the CB-4 motor operator.

Insert the P-6 block.

Reinsert the motor operator.

Close CB-2.

Transfer loads to UPS power and verify mimic lights are still on.

page 3 Transfer loads to maintenance power and verify that mimic lights are still on.

Place the transfer control switch in the AUTO RESTART position.

The unit will restart (after a time dealy) and retransfer to UpS powers

'I

~:- YORK:IN P" '36REsQ DATA SHEET::: .;:

a'R Z.v5 i5- <gKi A-8 I1ark No.

Qe~

Pl ocedul e No.

Permissible Re.v.ter I lode 0 P¹ GAll Grot Shutdown 0 Other 0 EPN Estlmaled Duration:

G Run QCold Shutdown QStart-up ORefuel 0 Not Applicable p Ql 0 II Q III Q NA G NotApplicable ( Equipment Out o( Service)

(lark-up Required gYes QNo EQUIPMENT II1PAC( (LIST OUT OF SERVICE EQUIPI1ENT) PLANT II1PACT (REQUIRES OPERATION'S INPUT)

REFERENCE DRAWINGS: (LISP BELOW) CteI1ENTS Prepared By Da<<:~/~ lech. Reviewer Ooio:~i~i>

Q This section N/A with No Plant Impact Reviewed with'Crew By: Supv/Chief Date: / /

Perralssion Requested to P art By: Date: /g Time:ZL.:~<

Permission Granted to 5tart By: 555 /'s Date- tgfg Time:: CSO Date:>M>/ i. Z Ime'.~!

iionoiiiicoiions: Cl / SSS / CSO 0 l SSS / CSO / SSS / CSO COI'll INUED ON OACV.

l 1

.:."808':VAIV>WeN<E:-rFSTS:"'::::.-..': P~T. REOVlREO" oY'.8: .. 0 TEST AEQUIAENENTS TFST 'RESULTS PAOCEOUAES Deferred Sat Performed Sy Yerified By Ste No.'s QHA QYes QHo

.......P.......

I Step No.'s QYes QHo 0 Sat I

G No. Ste No s QN, OYes GHo 0 Sat GNo Step Ho.'s QN, OYes GHo TESTS ii>rg< /ig'-

Test Acceptance Criteria 0 Test GYes o I(I( jP~

0 Test QYes QHo O Sat 0 Test QYes QHo 0 Sat 0 Test 0 GYes OHo Q Sat / /

Data:X/~/~ G Shllad coction hot'eed with -WR/Doebch4nt on WA Prepared by:

Techn ical Rev iawe: Da la:Z/ ~/~l Reinarks:. -.'.

'......' N~a:/olnw.sijdaturi;:wtien iionua.

'd~...

~

the equipment operable'af'the'

dale and time sjaclfiid::::.:

Reviewed by:- isssisss bate:. i / .

A&eptOdOY: .......NS04te: / / .T.ime:.:.

,4 t~

~ V ~ As a mr aa a raE ~ ~ ~ I ~

POINT A ~ ~ ~ ~ I.

8'ArtP( " I" 395011

'3. DEPARTMENT TO DO WORK 4. PRIORITY OF WORK 5. UNIT: Q1 gg QSIT AAA ~

Sf Qs ELECTRICAL MAINTENANCE QI EMERGENCY 47 6. SYSTEM CODE QL Qs MECHANICALMAINTENANCE QI URGENT((1 DAY) 7. COMPONENT NUMBER+V~~-(/(I S<

QL Qs INSTRUMENTATION & CONTROL QS NECESSARY ((7 DAYS

'g Qs COMPUTER QL ps ISI QE E PERMITS (>7 DAYS) 18. SAFETY CLASS QSR QQ RNSR 2 p* SECURITY I & C QL Qs FIRE UNIT OUTAGE 19. EQ Q YES 5QtO QL ps METER & TEST NEXT'REFUELING OUTAGE 20. ASME COMPONENT Q YES Q(NO OTHER 21. CLEANNESS CLASS

'n QL Qs

(/( 'CZ

=-'. EQUIPMENT TITLE: (

10. FAILURE DESCRIPTION AND LOCATION 11. NPRDS. SYMPTOM CODE CI DESCRIPTION

'rs2 - 12.

ORIGINATOR'.~.:Y

13. APPROVED ' ~

~'. ~

.J a sr DATE~/ ~~

DATE + / ~

/

/~~

14: W.RL RECEIVED DAT NOT 0 REOLIIRED 1R CL QA NOTIFIED BYSUPV. DATE "- /~A=' 'T-IME---' "QA'NNAME"

17. ACCOUNT I I

' I I

-'god

"'~/~i~+"'23"

~

'A REVIEW. O'A ~'

~: DATF INSPECTION.'-REOVIREO 'O',YES 'IIc(;NO

~

~24: Sl'AGEtlSY: I ~ ~

'. ' . '- 'DATE i' '"- GPARTSGPROCEOUIRE~GORIYGGMARKUPGRWPGNA~.

ISTIC I

~~2S.'NOTIFICATIONS QO'DATE:.'/

~ /

/ " IlME" " 'UI PSi: A I

/ TI

27. CORR CTIVE ACTIO 28. NPRD CORRECVIVEA ttSf'COOL 'OfSCRIPTION

~ J'raI ii;a

~ o N':.",'-29.

CAUSE OF FAI URE 30. N OS C

FAILURE CODE ~ DESCRIPTION

~

/~ T iia

-..-'".31. ATTACHMENTS 0 MATERI+ I UES*PROCEDURE C E KLISTS O'INSPECTION REPORTS Q LAS Q

'- a. 32. MARK UP NO'S / ~ 7 RWP O'S OCIR NO;S, NCR

~/

E I NO'ATE c 33 CORRECTIVE ACTION COMPLET /

SUPERVISOR REVIEW BY DATE~/~~/

.-. 35. WORK ACCEPTED BY OA 0 NA DATE~M~~

36. PMT REVIEW BY G ASSR/SSEINBUPV. DATE~/~/~
37. PMT PROCEDURE NO'S. / 0 PMT TEST REPORT 0 NOT REOUIREO '

.0MT COMPLETE VERIFIED BY 0 NA DATE~/~/~

39. ACCEPTED BY 0 SSS 0 SUPV. DATE / /
40. NPRDS 0 NA SYSTEM CODE INIT. 41. INDEXED BY DOC. CONT. INIT.

BIB ISO SYMBOL MUMBBB 5$ ~ 52 055 II09 Ss

F'

g U MOHAWK /7 LIFTED LEAD AND )?UMPER LOG 3 WORK OOC; g/ +/ 4 PROC. 4 ja NA WIRING DATA APPLICATION RIIVRMYONORMAL CABlE NUMBER WIRE NUMBER "FR M" TERMINATION LIFTED "T " TERMINATION LIFTED PERF'D VERF'D PERF'D VERF 'D

( if applicable ) OR ")UMPER" COLOR DEVICE PT YE NO DEVICE PT YE NO INIT. INIT. INIT. INIT.

~ r'r 3

ir 3( V.r'C g oco C.

t.o

~

10 >

J 4/

5. APPLICATION 6. RETURN TO NORMAL 5IGNATURE: ',:<Q">>"

~ INITIAL BATE 5IGNAT RE INITIAL V4r TIME

~ ~ R11 86 PERFORMED BY:

PN::415r 4(

VERIFIED BY: 4? P " >>'F - C'~~ 4i P $

4 page 1 Verify P-6 block open on CB-4 Verify logic power is off:

A27-CB1 open A27-S1 open

  • CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.

Unplug the following plugs on A27:

1.) A27P3.

2.) A27P4) 3 ~ ) A27P6 v

4. ) A27P1 g 5.) A27P2 ~

Remove A27 pan from unit:

Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.

Reinstall following plugs:

1.) A27P3 2.) A27P4 3.) A27P6 4 ' A27P1 5.) A27P2 C lose A27-S1 (Leave A27-CB1 open).

Verify mimic lights come on on the front panel.

Alarm horn will come in. (Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD. Verify that lights go out. '~~(

Release relay A27-K5 and verify lights come on. i C.Ml a-

~Psi~w ~c 4 ac, W'l'7 Ckf/

8~~J Re-energize the maintenance.

UPS on AC power, CB-2 open,2 i loads with oa s'on on Visually verify that the A27-K5 relay is energized.

ORen A27-CB1.

Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.

Reclose A27-Bl and A27-CB1.

Lift the CB-4 motor operator. pj)

Insert the P-6 block.

Reinsert the motor operator.

Close CB-2.

Transfer loads to UPS power and verify mimic lights are still on.

page 3 Transfer loads to maintenance power and verify that mimic lights, are still on. n Place the transfer control switch in the AUTO RESTART position.

The unit power.

vill restart (after a time dealy) and retransfer to UPS (Q

'I

...- . - -: .YORK lg PROGRESS DATA 9HEET-'. -.:. -...: .

St'n- I'L~O l~ wf~bo- uP~ig Permissible Reactor I'lode:

cl n" S I1ark No.

QAII GHot Shutdown G Otl>er G EI-'N Q Run QCold Shutdown 0 Nol Applicable Estimated Duration: QStart-up GRefuel DIV: G I G II 0 Ill 0 NA G Hot Appllcabla (Equlpmenl Out of Service) rlerk-up nenuiredpKYes Gtto EQUIPI'1ENT II'IPACT ( LIST OUT OF SERVICE EQUIPMENT) PLANT IMPACT (REQUIRES OPERATION S INPUT)

REFERENCE DRAWINOS: (LIST BELOW) C$ 1t1ENTS Prepared 8y LAnnl'~~ Date:~~4L9L lech. Aav lewer Oate: IZ G T I s t n Ih with No Plant impact Reviewed with'Crew By: upv/Chief Oate: ~]'~i>~

Perry isslon Requested to 8 art y: Date. /QTtme-0 .

Permission Oranted to Start By: SSS Oat s gt trna:~Oe CSO Oats (A"Ai TIme:942.

llenotlllcations: 0 / S55 / C50 0 / SS5 / / SSS / CSO CONTINUED

- I BACK W

TEST AEatjf AmEVTS PAOCEOVAES Oeferred Performed Sy Verified By Step No.'s QHA aVes QHo GHu Ste No.'s QMA QYes QHo 0 Sat DNo Step Ho.'s QHA GYes QHo Q Sat DNo Step No.'s QHA axes QHo Q Sat 8 Z ~ Si. r ~~! i"rrig TEST5

~ ~

Test Acceptance Criteria Yi~>/i//~z<~'>'p w

(ri~

GTest GYes Ho ~ jd~/r c 0 Test 0 DYes QHo D Sat D Test GYes GHo D 'test 0 GYes GHo Q Sat / /

Prepared by. nate:M/M/& G Shellid Section hot'dan d with WA/Document on WA Technical Reviewer: ~

Date:X/W/ +< Remai'ks:..' '....

..: .. -:.:.:. Nnte: Thi below. sl jriaturi;. when slined,.

"- declares the equipaent operable af the

'-; ..-:::date hnd tlma spectfiid::.:-:.: '::

Reviewed by: '55S/S55'bate . / '.. ~

ji<ept0d Oy:......'I 55S l)ete: '/. /=, Time::

~l t l~l r,

IVIIE>>/L j /

U MOHAWK 5 GEE /Ebs pO) NT ff ) S I f 8" '

195012 ',

3. DEPARTMENT TO 00 WORK 4, PRIORITY OF WORK 5. UNIT: SI I ~2 gt/ITE

+Qs ELECTRICAL MAINTENANCE QI EMERGENCY 6. SYSTEM CODE T, COMPONENT NUMBEIT~XVFlX-<l SI<

QE QE Qs Qs MECHANICALMAINTENANCE INSTRUMENTATION & CONTROL DD URGENT((/DAY)

NECESSARY I(7 DAYS) r QE Qs COMPUTER QU Qs ISI QE AS TIME PERMITS I)7 DAYS) 18. SAFETY CLASS QSR QQ Pf'NSR QE Qs SECURITY I & C QE Qs FIRE Qt NEXT UNIT OUTAGE 19. FQ GYES PtJVO Qs Qs METER & TEST NEXT REFUELING OUTAGE 20. ASME COMPONENT 0 YES @40 QE Qs OTHER 21. CI EANNESS CLASS

9. EQUIPMENT TITLE

\

10. FAILURE DESCRIPTION AND LOCATION 11. NPRDS. SYMPTOM CODE 0 DESCRIPTION

-.-.:-"'.. 12. ORIGINATOR DATE + / ~ /

"".. l3. APPROVED'

~

.~

H DATEM /~+/Tl

/~/

14. W.R: RECEIVED.
15. PROCEDURE NOR / ~ ~~ " '

/

DATE""

/

'I~P" IN -" : '

DATE

/ ~,0 REQUIRED.

IB. tZOA NO11FIEDBYSUPV. O'A'NAME'7.

ACCOUNT. I I'I ' I I

7o =.o(

2Z QA REVIEW. QA

~; "-e ~4 2X'NSPECTION REOUIRED

~ I

'l YES

'I /~ IWT

"- .- - " ' / QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~

"'~

-24:.STAGEDBV .DATE ASSIGNED TO ' " ' ' ' ' OATEN'/ @ /Ll

2IE'NOTIRCATIONR OC OATS 27 CORRECTIVE ACTION

. TIME~

COBE'~ "

CÃfAT a>>i/Vi'.g~ DATE'rI /~/ ~

TIME/4SPI'.:

28: NPRDS CORRECTIVE'ACTION DESCRIPTION'cW

~~7 t  % ~ ~

P r

>>>> t

.-' 29. CAUSE OF FAII URE ~ 30. NPRDS FAILURE CODEgK9 OESSIIPTION ut QS

-::- 31. ATTACHMENTS 0 IDIAS

32. MARK UP NO'S2 MATERIALISSUES ES PROCEDURE CNECRUSTS RWP NO'S / /'CIR OINSPECTIONREPORTS NQ'S ~ ~ NCR r
33. CORRECTIVE ACTION COMPLETED NO'ATER

/~/

34. SUPERVISOR REVIEW. BY DATE~/~/ZC

~o 35. WORK ACCEPTED BY QA QNA DATE / 7 /

36. PMT REVIEW BY CIASSS/SSggUPV. DATE Z/~/~

~~~/

37. PMT PROCEDURE NO'S.

PMT COMPLETE VERIFIED BY I / / 0 PEAT TEST REPORT 0 NOT REOUIRGO 0 NA DATE~/ ~/~

39. ACCEPTED BY 0 SSS 0 SUPV. DATE / /

/s INST w O'YA

~r 40. NPRDS 0 NA SYSTEM CODE INIT. 41. INDEXED BY DOC. CONT. INIT.

OTS. ISO SYMSOI. IEIPMIIEIISS S2 OSS ISO/2 ~ SS

l1 page 1 Verify P-6 block open on CB-4 Verify logic power is off:

A27-CB1 open~g A27-S1 open 5' CAUTION: RIGHT SIDE BUS CONNECTIONS-ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27:

1 ' A27P3 2.) A27P4 3.) A27P6

4. ) A27P
5. ) A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall following plugs:

1.)

2-)

A27P3 A27P4

~

3.) A27P6 4,) A27P1 5.) A27P2 Close A27-Sl (Leave A27-CB1 open). I Verify mimic lights come on on the front panel.

Alarm horn will come in. (Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD. Verify that lights go out. b

.1 Release relay A27-K5 and verify lights come on.

Lift motor operator on CB-4'lug P-6 block in on CB-4 tor W~

Reattach motor er f'Nc C I Jg C.o C(4'~<4>4> on CB-4 P'(7 (gf. ~~a ~~a- egg 3~'~~

w4P. <4 0 VwIl f75 //P Pc+

4 c~,E the UPS s/~~7~r h~4 / ~~"~

i

~~F'e-energize 4 (~ M 2i ~ Z.4 i. MCC (C ng.V-lZ ~~

~) 6 J

~-a W4(M ~ ( p ug f

(/u/~r Visually verify that the A27-K5 relay is energized.

~~( ~ /

+/M tfL7~4 QI Open the A27-S1 switch while monitoring A27-K5 and verify the following:

a.) The A27-K5 relay does not drop out.

Reclose the A27-S1 switch.~~(o <>'7 ~Pi o/'~r egg (r

4-<

y ~

get c4,- Y 8- C Cg -y

@44(4'-

4(~~(f O~

With the UPS feeding the loads open A27-CB1.

Transfer loads to still on.

'ower ~ ~i/o~

and verify mimic lights are

f$ C/9/ page

~

3 w~i~ ~

Transfer loads to pover and verify that mimic lights 'are still on. ~iy ~ s ~i~

C ~,r mrL

~l fkyvf 53fl ~~ a ~ >rau+i Place A27-CB1 on. ~

l li L

4

. vfoRK lg PR06IIEss DATA'¹ppT.-':

>486 - KPS Ic f'ei missible Re.xtor I lode m Wit g l1ark No f'i ocedure 0 f/~ No.

QAII GHot Shutdown Q Otiier 0 EPN 0 Run QCold Shutdown Q Not Appllcabla Estimated Duration: QStart-up QRefuel DIV: 0 I 0 ll 0 ltl 0 0 Not Applicable (Equipment Out of Service)

HA Nark-up Required Yas 0 Ho EQUIPNENf II IPACT (LIST OUT OF SERYICE EQUIPNENT) PLANT INPACT (REQUIRES OPERATION'S INPUT)

REFERENCE DRAWINGS: (LIST BELOW) ONf1EHTS Prepared By Date: / 'lech. Aev lower Date:

hts s tl / with No P lant Impact Date:E/ / ~

Aevlewed with'Crew By: Supv/Chief Perraisslon Aequested to S Date:5/5/5 Tlute:4Z:/d Permtsston Granted to Start By: SSS By:

n t. I"rett:/ / /

lllcollons: D / SSS / CSO 0 / SSS cso~~'"'onol CSO CI SSS CSO C It HIVEl' BAG

~ os'A)NTNENgp, TFS]g .-

...
: PNT REQUIRED... ~sM o~~'.

TEST BEaUIAENENTS TEST 3ESUl TS PROCEDURES Defel I ed Performed By Yerifled By 0 No Step No.'s OW OYes ONo Step No.'s ONh GYes ONo GNa Step No.'s QWA GYes ONo G Set QNo Step No.'s O~ OYes OHo O Sat TESTS Test Acceptance Crt teria V Test OYes ONo O Test O Test 0 Test OYes GHo G Sat GYes GHo oI I ~

QYes OHo / /

Prepared by: ~ Date:LIBIM~ 0 ShIHod Section hei'4ael With WA/t? IcOeOnt en WR.

lechn teat Rev tewer: Date:4/ ~/M~ flbmal ks:

-Nbti:fhe below. at denature .when sfiroed.:

declares the equtpraant operable at the-

~ ~

. dale and lime s pactf tid::.: ..:

fteviewed by: ASSS/S5$ bale: J / $ >ept0d 9y: . '. - .. - - 558 90te: I. I . Itic:.: .

SARA NINE MILE MOHAWK

3. DEPARTMENT TO POINT 00 WORK 4. PRIORITY OF WORK r ia3i 5. UNIT: 01 g2 0 195013 g.

QL Qs Qs ELECTRICAL MAINTENANCE MECHANICALMAINTENANCE Q'MERGENCY Q2 URGENT((I DAY) oW 6.

7.

SYSTEM CODE COMPONENT NUMBER

'g Qs INSTRUMENTATION & CONTROL QI NECESSARY ((7 DAYS) 6. BIP NUMBER QL Qs COMPUTER QL Qs ISI ~ T E PERMITS {>7 DAYS) 18. SAFETY CLASS 0SR 00 ~SR QL Qs SECURITY I & C QL Qs FIRE UNIT OUTAGE 19. EQ 0 YES @NO QL Qs METER & TEST NEXT REFUELING OUTAGE 20. ASME COMPONENT 0 YES Qs

. NO QL Qs OTHER 21. CLEANNESS CLASS

9. EQUIPMENT TITLE:
10. FAILURE DESCRIPTION AND LOCATION 11. NPRDS. SYMPTOM CODE DESCRIPTION 5 Nn~
12. ORIGINATOR DATE&! / ~/
13. APPROVED DATE + / M /
14. W.FL RECEIVED DAT

/~'i "" '"

~ ~

16 0 QA NOTIFIED BY SUPV." 'DATE TIME QA NAME""'OT

/ ~ -.- C) REOUIRED T;w

'7. / ~

ACCOUNT-Wc7 .Y4 '--- -" -F4 I

'z~/~ I I I z-~o. cryo

' I JC 2 QA REVIEW QA. DATE'/~ cN

23. INSPECTION REQUIRED'-YES. ~O'" ~

1 '.TAGEDSY

-25. ASSIGNED

26. NOTIFICATIONS TO-

A QC'ATE

/'

'ATE~~

21. CORRECTIVEACTION"'.'26; NPROS. CORREDTIVEACTIONDOOEH

/ " 'IME

"" ' IEL

'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~

~

1EEA o//va/.

DESCRIPTION SSS OAT~ 4

- 'A'E /~/~ llME ~7 s~c '

R.Im K / Ig C)4 Al

'i - ~ '.I'

29. CAUSE OF FAILURE 3K'NPRDS FAILURE CODE K8 DESCRIPTION h V ~

~, 0 ~ ~

31. ATTACHMENTS 0 MATERIALISSUES 0 PROCEDURE CHECKUSTS 0 INSPECTION REPORTS 0 LAS

.. 32: MARK UP NO'S /~ RWP NO'6 /' 'CIR NO'6 al w  ; NCR NO')wA4

~

33, CORRECTIVE ACTION COMPLE DATE~ /

34. SUPERVISOR REVIEW BY
35. WORK ACCEPTED BY QA ~A DATE 8 DATE /~/~

/ 7/

/

36. PMT REVIEW BY CIASSS/~SUPY. DATE >/ >C

'MT PROCEDURE NO'S. ~M/ L

/ 0 PMT TEST REPORT 0 NOT REOUIREO

38. PMT COMPLETE VERIFIED BY 0 NA DATE~/ ~/~~
39. ACCEPTED BY 0 SSS 0 SUPV. DATE / /
40. NPRDS 0 NA SYSTEM CODE INIT. 41. INDEXED BY DOC. CONT. INIT.

SIS ISB SYMBOL hUMBBR SS ~ 02 05S A09 SS

page 1 Verify P-6 block open on CB-4 Verify logic power is off:

A27-CB1 open

~

+

A27-S1 open

  • CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER ~

BLANKETS'nplug the following plugs on A27:

1 ' A27P3~

2.) A27P4+~

3.) A27P6 4.) A27P1 5.) A27P2 ~

Remove A27 pan from unit Modify A27-K5 relay wiring per EDC ~

Reinstall the A27 pan.

<~

Reinstall following plugs:

1.) A27P3

~

2.) A27P4 3.) A27P6 ~~

~

4 )

5.)

~ A27P1 A27P2 ~

Close A27-S1 (Leave A27-CB1 open).

Verify mimic lights come on on the front panel.. ~

Alarm horn will come in. (Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD. Verify that lights go out.

Release relay A27-K5 and verify lights come on.

C,c.~>g C

< pS'~~

~2g ~~q ~ Cgl

~c sC < c. fY ~m~a Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.

Visually verify that the A27-K5 relay is energized. +

Open A27-CB1.

Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.

Reclose A27-Bl and A27-CB1. ~

Lift the CB-4 motor operator.

insert the P-6 block.

Reinsert the motor operator. +

Close CB-2. ~

Transfer loads to UPS power and verify mimic lights are still on.

t' page 3 Transfer loads to maintenance power and verify that mimic lights are still on.

Place the transfer control switch in e AUTO REST position.

The nit will restart fter a time dea and retrans r to UPS power. g rJ - 3 )7+A )ceo 5W/c.~

I

.. posT.NAINTFNENGE:-TESTS::::.:-  :: PMT RFQlJIRED-.--. g Y<S: .. 0-TEST AEOU(AENENTS TEST '3ESUlTS PAOCEDUAES Deferred Sat Performed By Ver l fled By 0Nu Step No.'s OYes ONo 0 Sat Ste No.'s GYes QHo

..........................R..................................................................

0 No. Ste No.'s GYes QHo 0 Sat 0 No. Step No.'s QYes GHo N ~

TESTS Nr. 1 >'7lgglJyrgp Test Acceptance Crt teria 0 Test Q Yes Ho Sn Ll I- 0 Test K QYes QHo 0 Snt

'OC 0 Test K

Q.

0 Test 0 DY Dtl o8t~

QYes QHo Q Sat r

Prepared by: Date: ~ /M/9l .GShatied Section hot'Saeva with WA/Daciamlnt on WA Technical Aev lewer: Date:X/A/&< Remarks ~ ~ ~ ~ ~ ~ ~ ~ ~

.:.::: Note:-The heine. algnaturi;:i'lien.'lIned,

. declares the equipment operable af'the .

.: ..:::date and tlrria spectfjed::'..:::-'-:-: .:-..:

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Reviewed by: .

iSSSiSSS -Date'. i: i- hbCept0d 9y:......558 l70te: '/ / T line: '..

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. WORK IN PR06REsQ.DATA leak'n LL~ Oi~ SHEET:'rricedure f'ei ~nissibie Re v.t~ r I Icde.

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Q All QHol Shutdown 0 Ottier Q Run QCold Shutdown 0 Not Applicable Estimated Duration: Q Slar t-up QAefuel OIY: Ql Q 11 Q Ill 0 M Q NotApplicable (Equipment Out of Service) clerk-up RequiredpAqe ClNo EQUIPNENf II1PACf (LIST OUT OF SERVICE EQUIPMENT) PLANT IMPACT (REQUIRES OPERATION'S INPUT)

REFERENCE DRAWINGS: (LIST BELOW) COI1t1EHTS d-AllR lhhksl gate. lech. Rev fewer Prepared By Tb s l n H/A with No Plant Impact Reviewed with'Crew By: Supv/Chtef Oate: / />

Perialsslon Requested to S art y- Date:E/ T tme~i Permission Granted to Start By: SSS Dais.2i@/2T 'lima: e/4:>M CSD >'aislo P lXP" Time CI / SSS / CSD Cl / SSS / Q'.'<'lsnoliiicallone:

CONT INl>¹O ON 8ACK

4

3. DEPARTMENT TO OO WORK QQS ELECTRICAL MAINTENANCE
4. PRIORITY OF WORK Q EMERGENCY
5. UNIT: 01
6. SYSTEM CODE Q Vg T Qi Qs MECHANICALMAINTENANCE Q2 URGENT I<1 OAY) 7. COMPONENT NUMBER%~V~(

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Qi Qs INSTRUMENTATION & CONTROL QI NECESSARY (<7 DAYS) 8. BIP NUMBER Qi Qs COMPUTER Qi Ps ISI Qs 4@TIME PERMITS (>7 DAYS) 18. SAFETY CLASS QSR 00 IK(I)SR Qi Qi Qs Qs SECURITY I & C Qi Qs FIRE METER & TEST

+ UNIT OUTAGE NEXT REFUELING OUTAGE 19.

20.

EQ 0 YES I)QIO ASME COMPONENT 0 YES 2KNO Qi, Qs OTHER

21. CLEANNESS CLASS
9. EQUIPMENT TITLE:
10. FAILURE DESCRIPTION AND LOCATION 11. NPROS. SYMPTOM CODE CI

>c DESCRIPTION Zc e':

12. ORIGINATOR
13. APPROVED ~3 DATE PATE c8 2-/ 2 Z

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14. W.R. RECEIVED
15. PROCEDURE NOS. / 2~I~4~ /

DATE~/~/~'

/ CI REQUIRED 0 QA NOTIFIED BY SUPV. - '.'~""..11ME 16- DA1'E '/ '

QA NAME

17. ACCOUNT I I

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~ '.29. CAUSE OF FAILURE 30, NPROS FAILURE CODE CZ3 DESCRIPTION C CVY

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31. ATTACHMENTS 0 MATERIALISSUES 0'PROCEDURE CH CRUSTS 0 INSPECTION REPORTS 0 LAS 0
32. MARK UP NO%/3J MEI/CZ RWP NO'S / ~ 4T'CIR NQ'S, NCR CORRECTIVE ACTION COMPLET BY OATW~

NO'3.

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34. SUPERVISOR REVIEW BY DATE ~/~/~
35. WORK ACCEPTED BY QA 0 NA DATE E/MM/~
36. PMT REVIEW BY 0 ASSS/SSS~UPV. DATE~I~/~/

31 PMT PROCEDURE NO'S.~/P I / / 0 PMT TEST REPORT 0 2IOT REQUIRED

. PMT COMPLETE VERIFIEO BY 0 NA DATE +/ ~l ~ I

39. ACCEPTED BY 0 SSS 0 SUPV. DATE / /

I NIT

40. NPROS 0 NA SYSTEM CODE INIT. 41. INDEXED BY DOC. CONT. INIT.

BIB ISB SYMBOL IIUMBEASS ~ 22 0$ $ 409 ~ 8$

page 1 Verify P-6 block open on CB-4 Verify logic power is off:

l A27-CB1 open A27-S1 open

  • CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27:

1.) A27P3 2.) A27P4 3.) A27P6 4-) A27P1

5. ) A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.

Reinstall following plugs:

1.) A27P3 2.) A27P4 3.) A27P6 4 )

~ A27P1 5.) A27P2 Close A27-Si (Leave A27-CB1 open).

Verify mimic lights come on on the front panel.

Alarm horn will come in. (Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD. Verify that lights go out.Sit Release relay A27-K5 and verify lights come on.

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Re-energize the UPS on AC power, CB-2 open, with loads vn maintenance.

Visually verify that the A27-K5 relay is energized.

Open A27-CB1. p p Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.

Reclose A27-Sl and A27-CB1.

Lift the CB-4 motor operator.

Insert the P-6 block.

Reinsert the motor operator.I, Close CB-2.

Transfer loads to UPS power and veri'fy mimic lights are still on. (l~

page 3 Transfer loads to maintenance power and verify that mimic lights are still on. 5"p, Place the transfer control switch in the AUTO RESTART position.

The unit will restart (after a time dealy) and retransfer to UPS~ '<

power.

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Q EPN E'stimated Duration:

Q Run QCold Shutdown Q Not Applicable Q start-up QRefuel Ql Q II Q It)0 <A otAppllcable (Equ)ptnent Out of Service)

Mark-up Required pres Q Ho EQUIPMENr )nPAcr (LIST OUT OF Sf RY)CE Eau)PMENr) PLANT IMPACT (REQUIRES OPERATION'S INPUT)

REF ERENCE DRANINGs: (I.isr BE).ow) CoriNEHTS Prepared By Dale- I Tech. Rav iewel Date- /

0 f t ion NIA with No P lant I mpac Reviewed with'Crew By: Supv/Chio( OafeA/ /"

Pertaisslon Requested to St rt 8 . Dat: Time:Q:~

Permission Granted to Start By: SSS Date: hNTfme:~: CSO Date:~5/>i T)me:. ~~

Cennliflcallnna: CI / 55S / CSO 0 / SSS / CS / 555 /'" CSO CO)'lT INUED ON BACV

P08T:l1AlH7FNENGE:. TE8TS:::'.,".:

.  ::PAT. REQUIRED." oY<8 @No .

TEST REQUIREMENTS TEST RESUlTS PAOCEOUAES Deferred Sat Performed Sy Ver ifled By Q No. Step No.'s QYes GHo QNo Step No.'s DYes GHo QNo Step No.'s ONA OYes QHo 0 Sat QNo Step No.'s GYes GHo 0 Sat TESTS Test Acceptance Crt teria 0 lest 0 Yes Ho Sa't I- 0 Test aID QYes OHo 0 Sat Gf Ld 0 Test R

e OYes QHo 0 Sat 0;

0 Test QYes GHo 0 Sat Prepared by: Date: ~ /H/M~ QShiled section hot'4IIB with 1AtRIDoctsmbnt on WR 7 echni cat Reviewer: Date:X/+~/~~ Rema'res:

. '".':-Nnte: The below stgnaturi;:when slaned,.

declares the eguiptaent operab1e af'the .

.date and ttrria sjeelftid::-:.:-:

Reviewed by: . .

iSSSiSSS brie'.. i .i 5~ipted By: . - .'. - .. 5SS 00te:. /=/,-Tfme:-':

I UPS1A EFFICIENCY CALCULATIONS:

(8/91)

Input: Output:

Volts: Phase A: 600 ~

120 Phase B: 600 124 Phase C: 600 122 Amps: Phase A: 40 100 Phase B: 36 50 Phase C: 36 90 KW>=~I~ x Ex 1.73 x .f. (p.f. ~ = .8 9 full 1000 load) 1000 approx 1.0)

EFF = KW pUT KW ~ = 37.3 x 600 x 1.73 x .8 1000

= 30 '7 KW KW pUT 100 x 120 + 50 x 124 + 90 x 122 x 1. 0 = 29 18 ~ KW 1000 EFF = 29.18 ~94 ~ 2 30.97 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

UPS1B EFFICIENCY CALCULATIONS:

(8/91)

Input: Output:

Volts: Phase A: 620 120. 5 Phase B: 610 122 Phase C: 600 121 Amps: Phase A: 48 95 Phase B: 44 75 Phase C: 46 90 KW ~ = ~I > x E x 1.73 x .f. (p.f. ~ = .8 9 full 1000 load) tl'000 approx 1.0)

EFF = KW ()~

KW ~ = 46 x 610 x 1.73 x .8 1000

= 38 '4 KW KW ()~ = 95 x 120.5 + 75 x 122 + 90 x 121 x 1.0 = 31 49 KW 1000 EFF = 31.49 81.11 38.84 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

(<

UPS1C EFFICIENCY CALCULATIONS:

(8/91)

Input: Output:

Volts: Phase A: 605 119 Phase B: 600 120 Phase C: 600 122 Amps o Phase A: 90 180 Phase B: 84 160 Phase C: 86 165 KW ~ = ~I > x E x 1.73 x .f. (puff ~ = .8 9 full 1000 load) 1000 approx 1.0)

EFF KW KW ~ = 86.6 x 602 x 1.73 x .8 = 72 ~ 1S KW 1000 KW pUT '80 x 1 19 + 160 x 120 + 165 x 122 x 1 0 60 ~ 75 KW 1000 EFF = 60.75 72.15 84 '9 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

V UPS1D EFFICIENCY CALCULATIONS:

(8/91)

Input: Output:

Volts: Phase A: 620 .121 Phase B: 610 119 Phase C: 605 121 Amps: Phase A: 74 135 Phase B: 70 155 Phase C: 70 ~

140 KW ~ = ~I > x E x 1.73 x .f. (p.f. > = .8 9 full 1000 load) 1000 approx 1.0)

EFF KW KW ~ = 71.3 x 612 x 1.73 x .8 = 60 ~ 39 KW 1000 KWo~= 135 x 121 + 155 x 119 + 140 x 121 x 1 0 = 51 73 KW 1000 EFF = 51.73 85.66 60.39 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

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