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{{#Wiki_filter:* * .. *. I ' MAINTENANCE PROCEDURE All-1 ENCLOSURE 1 PROCEDURE APPROVAL COVER SHEET PROCEDURE NUMBER : __ .
{{#Wiki_filter:*.
_______ _ REVISION NUMBER: 8 TITLE: REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER SEMI-ANNUAL INSPECTION LUBRICATION AND TESTING REMARKS: THIS PROCEDURE IS SAFE'rY RELATED. ALL DOCUMENTATION SHALL BE MAINTAINED IN ACCORDANCE WITH ADMINISTRATIVE PROCEDURE (AP) 11 RECORD RETENTION PROGRAM. TRIS PROCEDURE HAS BEEN REVIEWED .AND DETEBMINED TO BE IN COMPLIANCE WITH TECHNICAL SPECIFICATION REQUIREMENTS.  
I '                                     MAINTENANCE PROCEDURE All-1 ENCLOSURE 1 PROCEDURE APPROVAL COVER SHEET
' UNIT #1 T.S. 4.3.1.1.1 UNIT #2 T.S. 4.3.1.1.  
* PROCEDURE NUMBER :_ _..;.;M3;;..Q~-.;;;2_ _ _ _ _ _ __          REVISION NUMBER: --___;;~---
TITLE: REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER SEMI-ANNUAL INSPECTION LUBRICATION AND TESTING 8
REMARKS:   THIS PROCEDURE IS SAFE'rY RELATED.
ALL DOCUMENTATION SHALL BE MAINTAINED IN ACCORDANCE WITH ADMINISTRATIVE PROCEDURE (AP) 11 RECORD RETENTION PROGRAM.
TRIS PROCEDURE HAS BEEN REVIEWED .AND DETEBMINED TO BE IN COMPLIANCE WITH TECHNICAL SPECIFICATION REQUIREMENTS. '
UNIT #1 T.S. 4.3.1.1.1 UNIT #2 T.S. 4.3.1.1.


==SUMMARY==
==SUMMARY==
OF REVISION:
OF REVISION: 1)           INCORPORATE APPLICABLE ITEMS ADDRESSED IN S-C-RlOO-NFD-081 REV. 9.
: 1) INCORPORATE APPLICABLE ITEMS ADDRESSED IN S-C-RlOO-NFD-081 REV. 9. APPROVAL:
: 2)         INCORPORATE OTSC #1 AND 112.
: 2) INCORPORATE OTSC #1 AND 112. q_  
q_ i.2."~
: 3) SWAPPED STEPS !r.1;;¢::3 AND 9.12.4 4) MOVED SHUNT TRIP TIMING (STEP 9. 11. 2) TO STEP 9.16 -SUBMITTED/DATE:
: 3)         SWAPPED STEPS !r.1;;¢::3 AND 9.12.4
ENGINEERING/DATE:
: 4)       MOVED SHUNT TRIP TIMING (STEP 9. 11. 2) TO STEP 9.16 APPROVAL:
1 /-/ I I -I ?3-t;S NDE LEVEL III/DATE:
SUBMITTED/DATE:
QAD/DATE:
                                                  -                                      1 /-/ B-8:S-ENGINEERING/DATE:                                                                      I I - I ?3-t;S NDE LEVEL III/DATE:                                                                   '/
QAD/DATE:                                                                               I /-I B-i.:>>-
MAINT. MGR./DATE:
MAINT. MGR./DATE:
SORC CHAIRMAN/NUMBER/DATE:
SORC CHAIRMAN/NUMBER/DATE:
GEN. MGR. SALEM OPS./DATE:
* GEN. MGR. SALEM OPS./DATE:
A-11-1 Enclosure 1 Page 1 of 1 '/ I /-I B-i.:>>-Rev *. o I* .. , " 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 M3Q-2 SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 INDEX STEP TITLE PURPOSE APPLICABILITY/SCOPE REFERENCES ENCLOSURES RESPONSIBILITIES PRECAUTIONS .AND LIMITATIONS PREREQUISITES PROCEDURE
Rev *. o A-11-1                                                     Enclosure 1 Page 1 of 1


===9.1 EQUIPMENT===
I*
.. , "                                      SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 INDEX STEP                                          PAGE 1.0 TITLE                                                    3 2.0 PURPOSE                                                  3 3.0 APPLICABILITY/SCOPE                                      3


SETUP AND BREAKER CLOSURE TIMING 9.2 BREAKER U/V TRIP TIMING 9.3 BREAKER SHUNT TRIP TIMING 9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT U/V TRIP ATTACHMENT CO.IL DROP OUT VOLTAGE TEST 9.6 INSPECTION AND ADJUSTMENT OF CONTACTS 9.7 BREAKER CLEANING AND INSPECTION  
==4.0 REFERENCES==
3 5.0  ENCLOSURES                                              4 6.0  RESPONSIBILITIES                                        4 7.0  PRECAUTIONS .AND LIMITATIONS                            4 8.0 PREREQUISITES                                            5 9.0  PROCEDURE                                              10 9.1  EQUIPMENT SETUP AND BREAKER CLOSURE TIMING         10 9.2 BREAKER U/V TRIP TIMING                           12 9.3 BREAKER SHUNT TRIP TIMING                         13 9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT     14
                .9~5  U/V   TRIP ATTACHMENT CO.IL DROP OUT VOLTAGE TEST 16 9.6 INSPECTION AND ADJUSTMENT OF CONTACTS             17 9.7 BREAKER CLEANING AND INSPECTION                   20 9.8  OPERATING MECHANISM CHECKs                        23 9.9  CLOSING COIL INSPECTION AND REPLACEMENT            24 9.10  CONTROL RELAY INSPECTION                          25 9~11  SHUNT TRIP INSPECTION                            28 9.12  U/V TRIP ATTACHMENT                                30 9.12.1    INSPECTION                              31
: 9. 12 .2 LUBRICATION                              33 Page l of 54
* Rev. 8 M3Q-2


===9.8 OPERATING===
INDEX (continued)
STEP.                                          PAGE 9.12.3  COIL TEST                                  36 9.12.4  DROP OUT VOLTAGE TEST                      37 9.13  U/V TRIP ATTACHMENT REPLACEMENT                    38 9.14  MEASUREMENT OF TRIP BAR AND U/V TRIP LEVER FORCES  44
: 9. 15 BREAKER U/V TRIP TIMING                            46 9 .16 SHUNT TRIP TIMING                                  47 9.17  BREAKER CLOSURE T~ING                              48*
9.18  BREAKER MEGGER READINGS                            49 9.19 .RIGHT RAIL STOP LATCH INSPECTION                    49 10.0 FINAL TESTING                                            50 7
* M3Q-2                                  Page 2 of 55                  Rev. 8


MECHANISM CHECKs 9.9 CLOSING COIL INSPECTION AND REPLACEMENT 9.10 CONTROL RELAY INSPECTION SHUNT TRIP INSPECTION 9.12 U/V TRIP ATTACHMENT 9.12.1 INSPECTION
      ' .                                 SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 1.0    TITLE REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER INSPECTION, LUBRICATION AND TESTING (Unit 1 T.S. 4.3.1.1.l and Unit 2 T.S. 4.3.1.1) 2.0     PURPOSE The purpose of this procedure is to guide personnel conducting semi-annual and refueling outage inspection, lubrication and testing of the Reactor Trip and Reactor Trip Bypass ACB's and replacement of selected components.
: 9. 12 .2 LUBRICATION Page l of 54 PAGE 3 3 3 3 4 4 4 5 10 .. 10 12 13 14 16 17 20 23 24 25 28 30 31 33
3.0     APPLICABILITY/SCOPE 3.1   APPLICABILITY .
* Rev. 8 
This procedure is applicable to the Westinghouse Air Circuit Breakers (Model DB-50) used in the Salem Units Ul and #2 Reactor Trip and Reactor Trip Bypass applications.
* * .. INDEX (continued)
3.2  SCOPE This procedure provides guidance for the periodic inspection and testing of the Under Voltage Trip Attachment (UVTA), Shunt Trip
STEP. 9.12.3 COIL TEST 9.12.4 DROP OUT VOLTAGE TEST 9.13 U/V TRIP ATTACHMENT REPLACEMENT 9.14 MEASUREMENT OF TRIP BAR AND U/V TRIP LEVER FORCES 9. 15 BREAKER U /V TRIP TIMING 9 .16 SHUNT TRIP TIMING 9.17 BREAKER CLOSURE 9.18 BREAKER MEGGER READINGS 9.19 .RIGHT RAIL STOP LATCH INSPECTION 10.0 FINAL TESTING M3Q-2 Page 2 of 55 PAGE 36 37 38 44 46 47 48* 49 49 50 7 Rev. 8 
* 4.0 Attachment, Closing.Coil, Control Relay and Breaker Operating Mechanism. Additionally, the periodic lubrication of.the UVTA and the force measurements of the Trip Bar and Under Voltage Trip.Lever are addressed.
' * * * ' ' ' . 1.0 TITLE SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER INSPECTION, LUBRICATION AND TESTING (Unit 1 T.S. 4.3.1.1.l and Unit 2 T.S. 4.3.1.1) 2.0 PURPOSE The purpose of this procedure is to guide personnel conducting semi-annual and refueling outage inspection, lubrication and testing of the Reactor Trip and Reactor Trip Bypass ACB's and replacement of selected components.
REFERENCES 4.1  Westinghouse Technical Manual - Low Voltage Enclosed Switchgear (DB50 ACB), P.S.B.P. 301107, Issue U2.
3.0 APPLICABILITY/SCOPE 4.0 3.1 APPLICABILITY . This procedure is applicable to the Westinghouse Air Circuit Breakers (Model DB-50) used in the Salem Units Ul and #2 Reactor Trip and Reactor Trip Bypass applications.  
4.2  West~nghouse  Technical Manual - Replacement Instructions for Reactor Trip Switchgear Undervoltage Attachment, PSBP 127879, Issue U 4.
4.3  Public Service Field Directive S-C-RlOO-NFD-081-Rev. 9.
4.4  Westinghouse Letter NCD-ELEC-18 dated December 17, 1971.
4.5  Westinghouse EMS, WES2196 to NES380 dated March 4, 1984 and March 7, 1983.
4.6  Reactor Trip Breaker Controls wiring diagram, Public Service Drawing Number 203646 Rev. 7.
4.7  PSE&G Letters to NRC dated March 14, 1983 and April 28, 1983.
4.8  Public Service Safety Evaluation S-C-R-120-CSE-254 .
* 4.9* Unit l Technical Specification 4.3.1.1.1 and Unit 2 Technical Specification 4.3.1.l.
M3Q-2                                      Page 3 of 55                          Rev. 8
: 5. 0  ENCLOSURES.
5 .1 Enclosure 1 - Cross Sectional Views of Type DB-50 Ci_rcui t Breaker.
S.2  Enclosure 2 - Breaker Serial Numbers and Positions 5.3  Enclosure~3  - Closing Solenoid - Construction Details 5.4  Enclosure 4 - Control Relay and Auxiliary Switch- Adjustment and Construction Details 5.5  Enclosure 5 - Shunt Trip Attachment - Location and Construction Details 5.6  Enclosure 6 - Undervoltage Trip Attachment - Construction and Lubrication Details 5.1  Enclosure 7 - Data Sheet
            *5~8  Enclosure 8 - Breaker "As Found"/"As Left" positions 5.9  Enclosure 9 - Repeated Verification of Undervoltage Trip Attachment Test 5.10  Enclosure 10    Overcurrent Trip Bracke~ Locations and Dust Cover Modification 5.11  Enclosure 11 - U/V arid Shunt Trip Coil Resistance vs Temperature Curves 5.12  Enclosure 12 - Trip Bar and UVTA Force Measurement Details.
6.0    RESPONSIBILITIES 6.1  It is the responsibility of the Maintenance Supervisor in charge of the test to ensure that notification is made to the Nuclear Regulatory Commission via the Senior Shift Supervisor whenever any data on Enclosure 7 is out of specification or an undervoltage trip device failure has occurred. This notification must be made in one hour in accordanc~ with Reference 4.9. Prior to any corrective action being taken, Nuclear Plant Engineering must also be notified.
7.0    PRECAUTIONS AND LIMITATIONS 7 .1 When working around electrical equipment. safety precautions and work habits specified in the Electric Production Department Safety Manual shall be observed by all personnel involved.
7.2  Except for use in cleaning of removed arc chutes, avoid the use of high pressure air. Dirt, grit or other substances can be driven into spaces between parts creating friction, which would not otherwise occur. The maximum allowable air pressure is thirty (30)
PSIG *
* M3Q-2                                      Page 4 of 55                          Rev. 8
: 7. 3 If a** new or spare breaker is to be installed, inspect for the following:
* 1.
2.
over current trip brackets shall be removed from trip bar.
If found installed, no action shall be taken without contacting Nuclear Engineering Department and Westinghouse Manager -
Operat1.ng Plant Projects. (See Ref 4.3).
Ensure the dust cover modifications, as specified in Design Change Packages 1EC1617 and 2EC1618, have been performed.
Refer to Enclosure 10 for Items l and 2.
: 3. Ensure trip button cover pin modification has been performed in accordance with DR 84-3262 - ~crofilm 1367-0697.
7.4  In addition to the normal precautions taken when working around electrical equipment as specified in the Electric Production Department Safety manual, care must be taken to stand clear of the various mechanical mechanisms associated with these breakers.
7.5  Before any Maintenance work is performed, make certain that all control circuits are open and that the breaker is removed from the metal-clad unit.
7 .6 Solvents shall only be of the type specified, and shall only be used;'
on the points specified, in this procedure *
* 7.7 7.8 No modification or adjustment should be made to this equipment without first evaluating the impact of these actions on SAFETY.
Non-approved modifications or adjustments shall not be made.
Lubricant used in this procedure is flammable. Ensure adequate ventilation and observe all necessary precautions and procedures.
Avoid prolonged exposure to skin. Refer to Reference 4.3 for specific handling precautions.
8.0  PREREQUISITES 8.1  Properly calibrated digital multimeter, contact pyrometer, and calibrated megger will be required.
8.2  Calibration Data EQUIPMENT        EQUIPMENT        CALIBRATION      CALIBRATION NOMENCLATURE . SERIAL NUMBER        DATE            DUE DATE (l) _ _ _ _ __
(2) _ _ _ _ __
(3) _ _ _ _ __
(4) _ _ _ _ __
M3Q-2                                      Page 5 of 55                        Rev. 8


===3.2 SCOPE===
8.3 The supervisor in charge of the test should enter U/V Trip Attachment Coil "reference" and previous drop out voltage values on Enclosure 7, step 9.12.3.d prior to starting the testing.
This procedure provides guidance for the periodic inspection and testing of the Under Voltage Trip Attachment (UVTA), Shunt Trip Attachment, Closing.Coil, Control Relay and Breaker Operating Mechanism.
NOTE:
Additionally, the periodic lubrication of.the UVTA and the force measurements of the Trip Bar and Under Voltage Trip.Lever are addressed.
IF CIRCUIT BREAKER ?wjAINTENANCE IS BEING PERFORMED IN CONJUNCTION WITH MAINTENANCE PROCEDURE M3Q-3 DELETE STEPS 8. 4 AND 8. 5 AND PROCEED WITH STEP 9.0.
REFERENCES
8.4 The semi-annual maintenance of the circuit breakers shall be performed in the following sequence:
8.4.1  A Reactor Trip ByPass Breaker 8.4.2 B Reactor Trip Bypass Breaker 8.4.3 A Reactor Trip Breaker 8.4.4 B Reactor Trip Breaker 8.5 Pre~Maintenance  Notification Requirements:
8.5.1  Maintenance Supervisor circles the circuit breaker designation, enters the unit prefix, notifies I&C Department and proceeds to the indicated required step
* A Reactor Trip Bypass Breaker - Go to Step a B Reactor Trip Bypass Breaker - Go to Step b A Reactor Trip Breaker - Go to Step c B reactor Trip Breaker    Go to Step d I&C Department Notification:
I&C Supervisor                      Date/Time Maintenance Supervisor                  Date/Time
: a.             A Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift Supervisor to remove the breaker from cubicle.
Senior Shift/Shift Supervisor            Date
* M3Q-2                                      Page 6 of 55                        Rev. 8


===4.1 Westinghouse===
(2) If the breaker has a cycle counter installed, record the number of cycles on the counter prior to testing on Enclosure 7 *
 
(3) Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.
Technical Manual -Low Voltage Enclosed Switchgear (DB50 ACB), P.S.B.P. 301107, Issue U2. 4.2 Technical Manual -Replacement Instructions for Reactor Trip Switchgear Undervoltage Attachment, PSBP 127879, Issue U 4. 4.3 Public Service Field Directive S-C-RlOO-NFD-081-Rev.
: b.           B Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift to remove the breaker from cubicle.
: 9. 4.4 Westinghouse Letter NCD-ELEC-18 dated December 17, 1971. 4.5 Westinghouse EMS, WES2196 to NES380 dated March 4, 1984 and March 7, 1983. 4.6 Reactor Trip Breaker Controls wiring diagram, Public Service Drawing Number 203646 Rev. 7. 4.7 PSE&G Letters to NRC dated March 14, 1983 and April 28, 1983. 4.8 Public Service Safety Evaluation S-C-R-120-CSE-254 . 4.9* Unit l Technical Specification 4.3.1.1.1 and Unit 2 Technical Specification 4.3.1.l. M3Q-2 Page 3 of 55 Rev. 8 
Senior Shift/Shift Supervisor         Date (2) If the breaker has a cycle coutlter installed, record the number of cycles on the counter prior to test~ng on Enclosure 7.
.., . -* ' 5. 0 ENCLOSURES.
(3) Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.
5 .1 Enclosure 1 -Cross Sectional Views of Type DB-50 Ci_rcui t Breaker. S.2 Enclosure 2 -Breaker Serial Numbers and Positions 5.3
: c.             A Reactor Trip Breaker (l) Notify the Senior I&C Supervisor that the I&C Department must* set up to perform SSPS trip test of         A Reactor Trip Breaker due to maintenance.
-Closing Solenoid -Construction Details 5.4 Enclosure 4 -Control Relay and Auxiliary Switch-Adjustment and Construction Details 5.5 Enclosure 5 -Shunt Trip Attachment
-Location and Construction Details 5.6 Enclosure 6 -Undervoltage Trip Attachment
-Construction and Lubrication Details 5.1 Enclosure 7 -Data Sheet  -Breaker "As Found"/"As Left" positions
 
===5.9 Enclosure===
9 -Repeated Verification of Undervoltage Trip Attachment Test 5.10 Enclosure 10 Overcurrent Trip Locations and Dust Cover Modification 5.11 Enclosure 11 -U/V arid Shunt Trip Coil Resistance vs Temperature Curves 5.12 Enclosure 12 -Trip Bar and UVTA Force Measurement Details. 6.0 RESPONSIBILITIES 6.1 It is the responsibility of the Maintenance Supervisor in charge of the test to ensure that notification is made to the Nuclear Regulatory Commission via the Senior Shift Supervisor whenever any data on Enclosure 7 is out of specification or an undervoltage trip device failure has occurred.
This notification must be made in one hour in with Reference
 
===4.9. Prior===
to any corrective action being taken, Nuclear Plant Engineering must also be notified.
 
===7.0 PRECAUTIONS===
 
AND LIMITATIONS M3Q-2 7 .1 When working around electrical equipment.
safety precautions and work habits specified in the Electric Production Department Safety Manual shall be observed by all personnel involved.
 
===7.2 Except===
for use in cleaning of removed arc chutes, avoid the use of high pressure air. Dirt, grit or other substances can be driven into spaces between parts creating friction, which would not otherwise occur. The maximum allowable air pressure is thirty (30) PSIG
* Page 4 of 55 Rev. 8 
., * *
* 7. 3 If a** new or spare breaker is to be installed, inspect for the following:
: 1. over current trip brackets shall be removed from trip bar. If found installed, no action shall be taken without contacting Nuclear Engineering Department and Westinghouse Manager -Operat1.ng Plant Projects. (See Ref 4.3). 2. Ensure the dust cover modifications, as specified in Design Change Packages 1EC1617 and 2EC1618, have been performed.
Refer to Enclosure 10 for Items l and 2. 3. Ensure trip button cover pin modification has been performed in accordance with DR 84-3262 -
1367-0697.
7.4 In addition to the normal precautions taken when working around electrical equipment as specified in the Electric Production Department Safety manual, care must be taken to stand clear of the various mechanical mechanisms associated with these breakers.
 
===7.5 Before===
any Maintenance work is performed, make certain that all control circuits are open and that the breaker is removed from the metal-clad unit. 7 .6 Solvents shall only be of the type specified, and shall only be used;' on the points specified, in this procedure
* 7.7 No modification or adjustment should be made to this equipment without first evaluating the impact of these actions on SAFETY. Non-approved modifications or adjustments shall not be made. 7.8 Lubricant used in this procedure is flammable.
Ensure adequate ventilation and observe all necessary precautions and procedures.
Avoid prolonged exposure to skin. Refer to Reference 4.3 for specific handling precautions.
 
===8.0 PREREQUISITES===
 
M3Q-2 8.1 Properly calibrated digital multimeter, contact pyrometer, and calibrated megger will be required.
 
===8.2 Calibration===
 
Data EQUIPMENT NOMENCLATURE . (l) _____ _ (2) _____ _ (3) _____ _ (4) _____ _ EQUIPMENT SERIAL NUMBER CALIBRATION DATE Page 5 of 55 CALIBRATION DUE DATE Rev. 8 
*
* M3Q-2 8.3 The supervisor in charge of the test should enter U/V Trip Attachment Coil "reference" and previous drop out voltage values on Enclosure 7, step 9.12.3.d prior to starting the testing. :.. NOTE: IF CIRCUIT BREAKER ?wjAINTENANCE IS BEING PERFORMED IN CONJUNCTION WITH MAINTENANCE PROCEDURE M3Q-3 DELETE STEPS 8. 4 AND 8. 5 AND PROCEED WITH STEP 9.0. 8.4 The semi-annual maintenance of the circuit breakers shall be performed in the following sequence:
8.4.1 A Reactor Trip ByPass Breaker 8.4.2 B Reactor Trip Bypass Breaker 8.4.3 A Reactor Trip Breaker 8.4.4 B Reactor Trip Breaker 8.5 Notification Requirements:
 
====8.5.1 Maintenance====
 
Supervisor circles the circuit breaker designation, enters the unit prefix, notifies I&C Department and proceeds to the indicated required step
* A Reactor Trip Bypass Breaker -Go to Step a B Reactor Trip Bypass Breaker -Go to Step A Reactor Trip Breaker -Go to Step c B reactor Trip Breaker Go to Step d I&C Department Notification:
I&C Supervisor Date/Time Maintenance Supervisor Date/Time
: a. A Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift Supervisor to remove the breaker from cubicle. Senior Shift/Shift Supervisor Date Page 6 of 55 b Rev. 8 
' . ' ' *
* M3Q-2 (2) (3) If the breaker has a cycle counter installed, record the number of cycles on the counter prior to testing on Enclosure 7
* Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.  
: b. B Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift to remove the breaker from cubicle. Senior Shift/Shift Supervisor Date (2) If the breaker has a cycle coutlter installed, record the number of cycles on the counter prior to on Enclosure  
: 7. (3) Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.  
: c. A Reactor Trip Breaker (l) Notify the Senior I&C Supervisor that the I&C Department must* set up to perform SSPS trip test of A Reactor Trip Breaker due to maintenance.  
(2) Obtain confirmation from the Senior I&C Supervisor/
(2) Obtain confirmation from the Senior I&C Supervisor/
Cognizant I&C Supervisor that required testing set up is complete.
Cognizant I&C Supervisor that required testing set up is complete.
I&C Senior/Supervisor Date Time. (3) Inform the Senior Shift Supervisor/Shift Supervisor of requirement to remove the A Reactor Trip Breaker and to install the B Reactor Trip Bypass in the A Trip position.  
I&C Senior/Supervisor           Date       Time.
(3) Inform the Senior Shift Supervisor/Shift Supervisor of requirement to remove the A Reactor Trip Breaker and to install the B Reactor Trip Bypass in the A Trip position.
(4) Obtain permission of the Senior Shift Supervisor/
(4) Obtain permission of the Senior Shift Supervisor/
Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
Senior Supervisor/Supervisor Date T:ime Page 7 of SS Rev. 8
Senior Supervisor/Supervisor     Date         T:ime
..
* M3Q-2                        Page 7 of SS                           Rev. 8
* M3Q-2 (5) SUPERVISOR WITNESS INSPECTION HOLD POINT After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the A Reactor Trip Breaker* position and the system has been returned to normal. Shift Supervisor Date Time I&C Supervisor . Date Time Quality Assurance Date Time (6) If the breaker has a cycle counter installed, record the number of cycles on the counter prior tq testing on Enclosure  
 
: 7. (7) Enter the serial number of the circuit breaker just removed on Enclosure  
    ..     (5) SUPERVISOR WITNESS (SW)
: 8. d. B Reactor Trip Breaker (1) Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of B Reactor Trip Breaker due to maintenance.  
INSPECTION HOLD POINT After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the         A Reactor Trip Breaker* position and the system has been returned to normal.
Shift Supervisor           Date       Time I&C Supervisor .           Date       Time Quality Assurance           Date       Time (6) If the breaker has a cycle counter installed, record the number of cycles on the counter prior tq testing on Enclosure 7.
(7) Enter the serial number of the circuit breaker just removed on Enclosure 8.
: d.             B Reactor Trip Breaker (1) Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of       B Reactor Trip Breaker due to maintenance.
(2) Obtain confirmation from the Senior I&C Supervisor/
(2) Obtain confirmation from the Senior I&C Supervisor/
Cognizant I&C Supervisor that required testing set_up is complete.
Cognizant I&C Supervisor that required testing set_up is complete.
I&C Senior/Supervisor*
I&C Senior/Supervisor*         Date       Time (3) Inform the Senior Shift Superiiisor/Shift Supervisor of requirement to remove the B Reactor Trip Breaker and to install the A Reactor Trip Bypass in the B Trip position.
Date Time (3) Inform the Senior Shift Superiiisor/Shift Supervisor of requirement to remove the B Reactor Trip Breaker and to install the A Reactor Trip Bypass in the B Trip position.  
(4) Obtain permission of the. Senior Shift Supervisor/
(4) Obtain permission of the. Senior Shift Supervisor/
Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
Senior Supervisor/Supervisor Date Time Page 8 of SS (SW) Rev. 8
Senior Supervisor/Supervisor     Date       Time
* M3Q-2 (5) SUPERVISOR WITNESS INSPECTION.HOLD POINT After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the B Reactor Trip Breaker position and the system has been returned to normal. Shift Supervisor Date Time I&:C Supervisor Date Time Quality Assurance Date Time (6) If the breaker has a cycle c9unter installed, record the number of cycles on the counter prior to testing on Enclosure  
* M3Q-2                      Page 8 of SS                           Rev. 8
: 7. (7) Enter the serial number of the circuit breaker just removed on Enclosure 8
 
* Page 9 of SS (SW) (IHP) Rev. 8
(5) SUPERVISOR WITNESS (SW)
* 9.0 PROCEDURE NOTE: ENCLOSURE 8 WILL BE USED TO RECORD ANY CHANGE IN BREAKER POSITION FROM THE NORMAL POSITION INDICATED ON ENCLOSURE 2, WHEN ALL MAINTENANCE WORK IS COMPLETED.
INSPECTION.HOLD POINT (IHP)
9 .1 EQUIPMENT SETUP AND BREAKER -CLOSURE TIMING 9.1.1 Connect a 43t2VDC source through a 2 pole test switch (43VDC Test Switch) to control st.abs 1111 and H12. This. will be the supply voltage to the UV trip attachment.
After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the           B Reactor Trip Breaker position and the system has been returned to normal.
Shift Supervisor         Date       Time I&:C Supervisor         Date       Time Quality Assurance         Date       Time (6) If the breaker has a cycle c9unter installed, record the number of cycles on the counter prior to testing on Enclosure 7.
(7) Enter the serial number of the circuit breaker just removed on Enclosure 8 *
* M3Q-2                      Page 9 of SS                         Rev. 8


====9.1.2 Connect====
9.0 PROCEDURE NOTE:
a 125VDC test source to control stabs #1 and #8 and a momentary push button between control stabs Hl and #2. This will be the supply voltage for the control relay and the closing coil. 9.1.3 Connect visicorder channels for the following traces: a. Three channels for the three (3) main breaker contacts.
ENCLOSURE 8 WILL BE USED TO RECORD ANY CHANGE IN BREAKER POSITION FROM THE NORMAL POSITION INDICATED ON ENCLOSURE 2, WHEN ALL MAINTENANCE WORK IS COMPLETED.
Jumper all three (3) line side stabs together, and connect one channel per phase on the load side. 9.1. l 9.1.2 9.1.3.a. b. One channel across the load side of the 43VDC test switch. -----., I .j M3Q-2 c. One channel -on breaker control stabs #2 and HS for breaker closure voltage (125VDC).
9 .1 EQUIPMENT SETUP AND BREAKER -CLOSURE TIMING 9.1.1  Connect a 43t2VDC source through a 2 pole test switch (43VDC Test Switch) to control st.abs 1111 and H12. This.
9 .1. 4 .BREAKER CLOSURE TIMING u) SUPERVISOR WITNESS INSPECTION HOLD POINT a. Energize 43VDC power supply, then close 43VDC test switch. Verify the voltage is 43 t 2VDC, adjust power supply if necessary.  
will be the supply voltage to the UV trip attachment.
9.1. l 9.1.2  Connect a 125VDC test source to control stabs #1 and #8 and con~ect a momentary push button between control stabs Hl and #2. This will be the supply voltage for the control relay and the closing coil.
9.1.2 9.1.3   Connect visicorder channels for the following traces:
: a. Three channels for the three (3) main breaker contacts.
Jumper all three (3) line side stabs together, and connect one channel per phase on the load side.
9.1.3.a.
: b. One channel across the load side of the 43VDC test switch.
9.1.3.b
: c. One channel -on breaker control stabs #2 and HS for breaker             .I
                                                                                                  . I closure voltage (125VDC).
u)
I 9.1.3.c    :1 9 .1. 4 .BREAKER CLOSURE TIMING ~~
SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP)
: a. Energize 43VDC power supply, then close 43VDC test switch.
Verify the voltage is 43 t 2VDC, adjust power supply if necessary.
9.1.4.a
: b. Energize 125VDC power supply.
: b. Energize 125VDC power supply.
* c. Start visicorder.  
* 9.1.4.b
: d. Close the 125VDC test switch, depress the test.push button and release. Note that the breaker closes. e. Stop visicorder.  
: c. Start visicorder.
: f. Open 125VDC. test switch. g. Open 43VDC test switch. Note that the breaker trips. Page 10 of 55 9.1.3.b 9.1.3.c (SW) (IHP) 9.1.4.a 9.1.4.b 9.1.4.c 9.1.4.d 9.1.4.e 9.1.4.f 9.1.4.g Rev. 8 .I . I I :1 
9.1.4.c
**
: d. Close the 125VDC test switch, depress the test.push button and release. Note that the breaker closes.
* M3Q-2 h. De-energize 43VDC and 12SVDC power supplies.  
9.1.4.d
: i. Remove visicorder trace and identify same. Record closing time on  
: e. Stop visicorder.
: 7. NOTE: RECORD THE FOLLOWING INFORMATION ON EACH TRACE: 1. Breaker serial number (S/N) and position 2. Visicorder Speed (10 IN/SEC.) 3. Timing Frequency (60 Hz) 4. Indicate paper direction S. Timing Line period (0.01 SEC.) 6. Procedure number M3Q-2 7. Date 8. Electrician/Test Engineer Signature  
9.1.4.e
: 9. Opening Time or Closing Time 10. "QA Record -Retain in Accordance with APll" j. Repeat steps a through i.two (2) more times. Verify that there were no failures.
: f. Open 125VDC. test switch.
Page 11 of SS 9.1.4.h 9.1.4.i 9.1.4.j Rev. 8 *
9.1.4.f
* * * ' 9. 2 BREAKER UV TRIP TIMING 'v M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT 9.2.l Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight. 9.2.2 Energize 43VDC power supply 9.2.3 Close 43VDC test switch 9.2.4 Manually close the breaker 9.2.5 Start_visicorder 9.2.6 Open the 43VDC test switch. Note that the breaker trips. 9.2.7 Stop visicorder 9.2.8 De-energize 43VDC power supply. 9.2.9 Remove visicorder trace and identify same. See step 9.1.4.i for required information.
: g. Open 43VDC test switch. Note that the breaker trips.
Record trip time on Enclosure  
9.1.4.g I
: 7. 9.2.10 Repeat steps 9.2.2 through 9.2.9 two (2) more times. Verify that there were no failures
  .j Page 10 of 55                          Rev. 8 M3Q-2
* Page 12 of 55 (SW) (IHP) 9.2.l 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.2.9 Rev. 8
: h. De-energize 43VDC and 12SVDC power supplies.
''
9.1.4.h
* 9.3 BREAKER SHUNT TRIP TIMING M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT 9.3.l 125VDC power supply from breaker control stabs #1 and #8 and reconnect to control stabs #3 and #7. 9.3.2 Disconnect visicorder from stabs #2 and #8 and reconnect to 113 and 117. 9.3.3 Energize 125VDC and 43VDC power supplies.  
: i. Remove visicorder trace and identify same. Record closing time on Enclo~ure 7.
9.1.4.i NOTE:
RECORD THE FOLLOWING INFORMATION ON EACH TRACE:
: 1. Breaker serial number (S/N) and position
: 2. Visicorder Speed (10 IN/SEC.)
: 3. Timing Frequency (60 Hz)
: 4. Indicate paper direction S. Timing Line period (0.01 SEC.)
: 6. Procedure number M3Q-2
: 7. Date
: 8. Electrician/Test Engineer Signature
: 9. Opening Time or Closing Time
: 10. "QA Record - Retain in Accordance with APll"
: j. Repeat steps a through i.two (2) more times. Verify that there were no failures.
9.1.4.j
* M3Q-2                        Page 11 of SS                          Rev. 8 *
 
    ' 9. 2 BREAKER UV TRIP TIMING SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP) 9.2.l Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight.
9.2.l 9.2.2 Energize 43VDC power supply 9.2.2 9.2.3 Close 43VDC test switch 9.2.3 9.2.4 Manually close the breaker 9.2.4 9.2.5 Start_visicorder 9.2.5
  ~ 'v    9.2.6 Open the 43VDC test switch. Note that the breaker trips.
9.2.6
  ~        9.2.7   Stop visicorder 9.2.7 9.2.8 De-energize 43VDC power supply.
9.2.8 9.2.9   Remove visicorder trace and identify same. See step 9.1.4.i for required information. Record trip time on Enclosure 7. 9.2.9 9.2.10 Repeat steps 9.2.2 through 9.2.9 two (2) more times.
Verify that there were no failures *
                                                                                -~
* M3Q-2                                    Page 12 of 55                       Rev. 8
 
9.3 BREAKER SHUNT TRIP TIMING SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP) 9.3.l Re~ove 125VDC power supply from breaker control stabs #1 and
                  #8 and reconnect to control stabs #3 and #7.
9.3.l 9.3.2 Disconnect visicorder from stabs #2 and #8 and reconnect to 113 and 117.                                                 9.3.2 9.3.3  Energize 125VDC and 43VDC power supplies.
9.3.3 9.3.4  Close 43VDC test switch.
9.3.4 9.3.5  Manually close the breaker.
9.3.5 9.3.6  Start visicorder.
9.3.6 9.3.7  Close 125VDC test switch. Note that the breaker trips.
9.3.*7 9.3.8  Stop visicorder and open 125VDC test switch.
9.3.8 9.3.9  Remove visicorder trace and identify same. See step 9.1.4.1 for required information. Record trip time on Enclosure 7. 9.3.9 9.3.10  Repeat steps 9.3.5 through 9.3.9 two (2) more times.
Verify that there were no failures.
9.3.10 9.3.11  De-energize 125VDC and 43VDC power supplies.
9.3.11 .
* M3Q-2                                  Page 13 of 55                      Rev. 8
 
9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE:
THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY. DO NOT CONTINUE WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
9.4.1  Enter calibration data on all equipment required for measurements:
EQUIPMENT        EQUIPMENT        CALIBRATioN      CALIBRATION NOMENCLATURE      SERIAL NUMBER          DATE            DUE DATE WEIGHT STAND WEIGHT SET WEIGHT SET
: 9. 4. 2 TRIP BAR FORCE MEASUREMENT
* SUPERVISOR WITNESS INSPECTION HOLD POINT
: a. Energize the 43VDC power suppiy and close the 43VDC test switch to energize the UV trip attachment.
(SW)
(IHP)
: b. Manually close the breaker.
: c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips.
: d. Record total weight (weights and weight stand) added to
                        -the bar, on Enclosure 7.
: e. Repeat steps (b), (c) and (d) two more times. Verify* that there were no failures.
M3Q-2                                    Page 14 of SS                            Rev. 8


====9.3.4 Close====
9.4.3 UVTA FORCE MEASUREMENT SUPERVISOR WITNESS (SW)
43VDC test switch. 9.3.5 Manually close the breaker. 9.3.6 Start visicorder.  
INSPECTION HOLD POINT (IHP) a.~    Load the trip bar with 460 grams of weight as shown on Enclosure 12.
: b.      Energize the UVTA and manually close the breaker.
: c.      Attempt to trip the breaker by de-energizing the  UVTA:
: d.      If the breaker fails to trip at or below 460 grams, notify the Senior Shift Supervisor. Do not .. continue with the procedure until further direction is obtained from Nuclear Engineering Department:
: e.      If breaker tripped:
: 1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip.
                  - - 2. Record, on Enclosure 7, the total amount of weight (weights and weightstand) on the.trip bar when the breaker fails to trip.
: f. *** Remove 60 grams from .the trip bar; Repeat steps (H), (c),
                      *(d), and (e), two more times. Verify there were no failures.     *---------
M3Q-2                                  Page 15 of 55                          Rev. 8


====9.3.7 Close====
I 9.5 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST
125VDC test switch. Note that the breaker trips. 9.3.8 Stop visicorder and open 125VDC test switch. 9.3.9 Remove visicorder trace and identify same. See step 9.1.4.1 for required information.
**          SUPERVISOR WITNESS INSPECTION HOLD POINT 9.5.Close 43VDC test switch.
Record trip time on Enclosure  
(SW)
: 7. 9.3.10 Repeat steps 9.3.5 through 9.3.9 two (2) more times. Verify that there were no failures.
(IHP) 9.5.1 9.5.2  Adjust voltage to approximately 43VDC.
9.3.11 De-energize 125VDC and 43VDC power supplies.
9.5.2 9.5.3 Manually close the breaker.
Page 13 of 55 (SW) (IHP) 9.3.l 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 9.3.*7 9.3.8 9.3.9 9.3.10 9.3.11 . Rev. 8
9.5.3 9.5.4 Slowly turn the variable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open (Undervoltage Trip Attachment Coil drop' out voltage).
* -9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE: THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION.
9.5.4
IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY.
                                                                                  ~
DO NOT CONTINUE WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
9.5.Repeat steps 9.5.2 through 9.5.4 two (2) more times. Verify that there-were no failures.
9.5.De-energize the test equipment and remove all test equipment.
: 9. 5. 6_
M3Q-2                                   Page 16 of 55                          Rev. 8°


====9.4.1 Enter====
9.6 INSPECTION AND ADJUSTMENT OF CONTACTS SUPERVISOR WITNESS (SW)
calibration data on all equipment required for measurements:
INSPECTiON HOLD POINT (HIP) 9.6.l  ARCING CONTACTS
EQUIPMENT NOMENCLATURE WEIGHT STAND WEIGHT SET WEIGHT SET EQUIPMENT SERIAL NUMBER 9. 4. 2 TRIP BAR FORCE MEASUREMENT SUPERVISOR WITNESS INSPECTION HOLD POINT CALIBRATioN DATE CALIBRATION DUE DATE a. Energize the 43VDC power suppiy and close the 43VDC test switch to energize the UV trip attachment.  
: a. Remove arc chutes, dust cover control relay cover and three (3) auxiliary switch covers.
: b. Manually close the breaker. c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips. d. Record total weight (weights and weight stand) added to -the bar, on Enclosure
9.6.1.a
: 7. e. Repeat steps (b), (c) and (d) two more times. Verify* that there were no failures. (SW) (IHP) M3Q-2 Page 14 of SS Rev. 8 ! 
: b. Inspect the Arcing Contacts for rough or high spots.
** M3Q-2 9.4.3 UVTA FORCE MEASUREMENT SUPERVISOR WITNESS INSPECTION HOLD POINT Load the trip bar with 460 grams of weight as shown on Enclosure
If necessary to dress the contacts, dress with a file or aluminum oxide paper. If replacement is not required, proceed to step 9.6.2. If replacment is required, continue with step 9.6.1.c.
: 12. b. Energize the UVTA and manually close the breaker. c. Attempt to trip the breaker by de-energizing the UVTA: d. If the breaker fails to trip at or below 460 grams, notify the Senior Shift Supervisor.
: c. If replacement of the arcing contact is required proceed as follows:
Do not .. continue with the procedure until further direction is obtained from Nuclear Engineering Department:
(1) Open the breaker.
: e. If breaker tripped: 1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip. --2. Record, on Enclosure 7, the total amount of weight (weights and weightstand) on the.trip bar when the breaker fails to trip. f. *** Remove 60 grams from .the trip bar; Repeat steps (H), (c), *(d), and (e), two more times. Verify there were no failures.  
9.6.1.c.,(l)
*---------
(2) Remove the Stationary Arcing Contacts.
Page 15 of 55 (SW) (IHP) Rev. 8 9.5 ** M3Q-2 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST SUPERVISOR WITNESS INSPECTION HOLD POINT 9.5.1 Close 43VDC test switch. 9.5.2 Adjust voltage to approximately 43VDC. 9.5.3 Manually close the breaker. 9.5.4 Slowly turn the variable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage).
9.6.1.c. (2)
Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open (Undervoltage Trip Attachment Coil drop' out voltage).  
*                      (3)
(4)
(S)
Remove the Moving Arcing Contacts.
Install new Moving Arc Contacts.
Install new Stationary Arcing Contacts.
9.6.1.c.(3) 9.6.1.c.(4) 9.6.1.c. (S) 9.6.2  MAIN CONTACTS Visually inspect the mating surf aces of the movable and stationary contacts for any evidence of pitting or corrosion.
9.6.2 NOTE:
IF THE MA.IN CONTACTS SHOW EVIDENCE OF PI'ITING OR* BURNING CONTACT WESTINGHOUSE NUCLEAR SERVICE DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT FOR FURTHER EVALUATION.
M3Q-2                                    Page 17 of SS                        Rev. 8


====9.5.5 Repeat====
9.6.3 CONTACT ADJUSTMENT The DB-50 Arcing Contacts should touch first on closing, open last on opening. Contact pressure on the main contacts is maintained by adjusting gap "G" to be .050 - .*093 inches.
steps 9.5.2 through 9.5.4 two (2) more times. Verify that there-were no failures.
(See Enclosure #1).
9.5.6 De-energize the test equipment and remove all test equipment.
: a. Energize the undervoltage trip coil with 43 t2 VDC by connecting 43 VDC source to control stabs #11 and #12.
Page 16 of 55 I (SW) (IHP) 9.5.1 9.5.2 9.5.3 9.5.4 9. 5. 6_ Rev. 8° 
: b. Slowly close the breaker, verify that arcing contacts close before main contacts.
*
: c. Measure the "As Found" gap "G" using the "go-no-go" gauge which has a .050" feeler gauge on one end and a
* 9.6 INSPECTION AND ADJUSTMENT OF CONTACTS M3Q-2 SUPERVISOR WITNESS INSPECTiON HOLD POINT 9.6.l ARCING CONTACTS a. Remove arc chutes, dust cover control relay cover and three (3) auxiliary switch covers. b. Inspect the Arcing Contacts for rough or high spots. If necessary to dress the contacts, dress with a file or aluminum oxide paper. If replacement is not required, proceed to step 9.6.2. If replacment is required, continue with step 9.6.1.c. c. If replacement of the arcing contact is required proceed as follows: (1) Open the breaker. (2) Remove the Stationary Arcing Contacts.
                  .093" gauge on the other. *Indicate satisfactory or unsatisfactory on Enclosure 7 for "As Found" condition.
(3) Remove the Moving Arcing Contacts.
If adjustment of contact gap is not necessary, open the breaker and proceed to Step 9.7. If adjustment is necessary, proceed with Step 9.6.3.d.
(4) Install new Moving Arc Contacts. (S) Install new Stationary Arcing Contacts.
: d. Perform contact adjustment as follows:
9.6.2 MAIN CONTACTS Visually inspect the mating surf aces of the movable and stationary contacts for any evidence of pitting or corrosion.
NOTE:
NOTE: IF THE MA.IN CONTACTS SHOW EVIDENCE OF PI'ITING OR* BURNING CONTACT WESTINGHOUSE NUCLEAR SERVICE DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT FOR FURTHER EVALUATION.
TO INCREASE THE GAP TURN INSULATING LINK COUNTERCLOCKWISE. TO DECREASE THE GAP TURN INSULATING LINK CLOCK-WISE. 1/2 TURN CHANGES THE GAP BY APPROXIMATELY .010 TO .015 INCHES.
Page 17 of SS (SW) (HIP) 9.6.1.a 9.6.1.c.,(l) 9.6.1.c. (2) 9.6.1.c.(3) 9.6.1.c.(4) 9.6.1.c. (S) ____ _,_ __ 9.6.2 Rev. 8 9.6.3
CAUTION!
* M3Q-2 CONTACT ADJUSTMENT The DB-50 Arcing Contacts should touch first on closing, open last on opening. Contact pressure on the main contacts is maintained by adjusting gap "G" to be .050 -.*093 inches. (See Enclosure  
DO-NOT OVERADJUST AS THIS WILL CAUSE THE CONTACT SPRINGS TO COMPRESS TO THE SOLID POSITION AND THUS INCREASE THE CLOSING EFFORT. CHECK FOR OVER ADJUSTMENT BY PRYING THE STATIONARY ARC TIPS OPEN TO AT LEAST 1/16 INCH GAP. IF CORRECT G GAP CANNOT BE OBTAINED BY THE ADJUSTMENT STATED, CONTACT WESTINGHOUSE ELECTRIC NUCLEAR SERVICES DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT.
#1). a. Energize the undervoltage trip coil with 43 t2 VDC by connecting 43 VDC source to control stabs #11 and #12. b. Slowly close the breaker, verify that arcing contacts close before main contacts.  
M3Q-2                                 Page 18 of 55                      Rev. 8
: c. Measure the "As Found" gap "G" using the "go-no-go" gauge which has a .050" feeler gauge on one end and a .093" gauge on the other. *Indicate satisfactory or unsatisfactory on Enclosure 7 for "As Found" condition.
If adjustment of contact gap is not necessary, open the breaker and proceed to Step 9.7. If adjustment is necessary, proceed with Step 9.6.3.d. d. Perform contact adjustment as follows: NOTE: TO INCREASE THE GAP TURN INSULATING LINK COUNTERCLOCKWISE.
TO DECREASE THE GAP TURN INSULATING LINK WISE. 1/2 TURN CHANGES THE GAP BY APPROXIMATELY  
.010 TO .015 INCHES. CAUTION! DO-NOT OVERADJUST AS THIS WILL CAUSE THE CONTACT SPRINGS TO COMPRESS TO THE SOLID POSITION AND THUS INCREASE THE CLOSING EFFORT. CHECK FOR OVER ADJUSTMENT BY PRYING THE STATIONARY ARC TIPS OPEN TO AT LEAST 1/16 INCH GAP. IF CORRECT G GAP CANNOT BE OBTAINED BY THE ADJUSTMENT STATED, CONTACT WESTINGHOUSE ELECTRIC NUCLEAR SERVICES DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT.
Page 18 of 55 Rev. 8 M3Q-2 Adjust the contact gap by opening the breaker and removing the crossbar, then screwing the insulating link in or out on the stud. Be sure to tighten the lock nuts after each adjustment.
Measure gap "G" as described above and record "As Left" contact gap on Enclosure
: 7. 9.6.4 Inspect the auxiliary switches as follows: a. Manually operate breaker and check contact engagement in the breaker "CLOSED" and "OPEN" positions.
: b. Inspect contacts for burning and pitting. c. Check mounting bolts. 9.6.5 Inspect the secondary disconnecting devices for abnonnal wear and overheating.
: a. Devices may be cleaned using specified solvent. b. If discoloration, due to overheating or abnormal wear is observed, notify Electrical Supervisor.
Page 19 of 5.5 9.6.3.d 9.6.4 9.6.5 Rev. 8
,.. 9.7
* M3Q-2 BREAKER CLEANING AND INSPECTION


====9.7.1 Breaker====
Adjust the contact gap by opening the breaker and removing the crossbar, then screwing the insulating link in or out on the stud. Be sure to tighten the lock nuts after each adjustment. Measure gap "G" as described above and record "As Left" contact gap on Enclosure 7.
Inspection prior to cleaning
9.6.3.d 9.6.4 Inspect the auxiliary switches as follows:
* SUPERVISOR WITNESS INSPECTION HOLD POINT CAUTION: THE INTENT OF THE TIGHTNESS VERIFICATION IS TO. ENSURE THE CONNECTIONS ARE NOT LOOSE. DO NOT FORCE OR OVERTIGHTEN THE FASTENERS.
: a. Manually operate breaker and check contact engagement in the breaker "CLOSED" and "OPEN" positions.
: a. Check all nuts, washers*, bolts, cotter pins and terminal connections for tightness.*
: b. Inspect contacts for burning and pitting.
Notify Supervisor of deficient conditions.
: c. Check mounting bolts.
: b. Check pole bases for cracks and cleanliness.  
9.6.4 9.6.5 Inspect the secondary disconnecting devices for abnonnal wear and overheating.
: c. Check insulating links for cracks and cleanliness.
: a. Devices may be cleaned using specified solvent.
Check for tightness of adjustment locknut. d. Check crossbar for looseness by moving main contacts laterally (refer to Enclosure 6).
: b. If discoloration, due to overheating or abnormal wear is observed, notify t~e Electrical Supervisor.
* e. Check all tru arc rings are on the pins properly.
9.6.5 M3Q-2                              Page 19 of 5.5                    Rev. 8
If replacements are required, assemble with flat side of ring to the outside. f. Visually check the physical condition of the cell interlock and verify proper operation of the interlock as follows: 1. With the breaker out of the cubicle at the test location, verify there is a minimum clearance of 1/4" between the cell interlock tab and the breaker trip bar. This will allow for a rise of the cell interlock arm position of approximately 1/8" when the breaker is inserted into the cubicle. Adjust the cell interlock tab as necessary to obtain the required clearance.
Manipulate the cell interlock tab in a sideways motion. Verify that movement is not excessive and does not reduce the clearance between the cell interlock tab and the breaker trip bar to less than 1/4" (excessive sideways movement of the cell interlock could cause this clearance to be reduced)
* Page 20 of 55 (SW') (IHP) 9.7.1.a 9.7.1.b 9.7.1 .. c . 9.7.1.e 9.7.1.f(l)
Rev. 8* 
*
* MJQ-2 2. With the breaker out of the cubicle, test the cell interlock mechanism by closing the breaker, operating the cell interlock mechanism-and verifying that the breaker trips
* 3. Verify that the cell interlock arm, tab, and stop pin are undistorted.  
: g. Verify inertia latch operates freely by moving with a finger. (Located to the left side of breaker mechanism housing).  
: h. Inspect all wiring and wiring insulation to make sure no damage has resulted during operation.
: i. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants,*including moisture and rust. Look for loose, damaged, broken or distorted parts. Check for signs of excessive heating, burning or arcing. Examine the breaker for signs of rubbing; wearing, or stress. j. Inspect arc chutes for heavy erosion or broken plates. Damaged chutes should be replaced.  


====9.7.2 BREAKER====
9.7 BREAKER CLEANING AND INSPECTION 9.7.1  Breaker Inspection prior to cleaning *
CLEANING a. Clean and check the tightness of the control circuit stabs. b. Thoroughly clean the equipment.
* SUPERVISOR WITNESS INSPECTION HOLD POINT CAUTION:
Cleaning should consist of wiping with paper towels or lint-free cloths to remove dust and dirt. In some cases, brushing with a medium bristle or stiff brush may be necessary.
(SW')
Do not use a wire brush. Brushing may be supplemented by vacuuming.
(IHP)
THE INTENT OF THE TIGHTNESS VERIFICATION IS TO. ENSURE THE CONNECTIONS ARE NOT LOOSE.
DO NOT FORCE OR OVERTIGHTEN THE FASTENERS.
: a. Check all nuts, washers*, bolts, cotter pins and terminal connections for tightness.* Notify Supervisor of deficient conditions.
9.7.1.a
: b. Check pole bases for cracks and cleanliness.
9.7.1.b
: c. Check insulating links for cracks and cleanliness. Check for tightness of adjustment locknut.
9.7.1 .. c
: d. Check crossbar for looseness by moving main contacts laterally (refer to Enclosure 6). *
: e. Check all tru arc rings are on the pins properly. If replacements are required, assemble with flat side of ring to the outside.
                                                                                . 9.7.1.e
: f. Visually check the physical condition of the cell interlock and verify proper operation of the interlock as follows:
: 1. With the breaker out of the cubicle at the test location, verify there is a minimum clearance of 1/4" between the cell interlock tab and the breaker trip bar. This will allow for a rise of the cell interlock arm position of approximately 1/8" when the breaker is inserted into the cubicle. Adjust the cell interlock tab as necessary to obtain the required clearance. Manipulate the cell interlock tab in a sideways motion. Verify that movement is not excessive and does not reduce the clearance between the cell interlock tab and the breaker trip bar to less than 1/4" (excessive sideways movement of the cell interlock could cause this clearance to be reduced)
* 9.7.1.f(l)
M3Q-2                                  Page 20 of 55                          Rev. 8*
: 2. With the breaker out of the cubicle, test the cell interlock mechanism by closing the breaker, operating the cell interlock mechanism-and verifying that the breaker trips *
* g.
: 3. Verify that the cell interlock arm, tab, and stop pin are undistorted.
Verify inertia latch operates freely by moving with a finger. (Located to the left side of breaker mechanism 9.7.l.f(2) 9.7.1.f(3) housing).
9.7.1.g
: h. Inspect all wiring and wiring insulation to make sure no damage has resulted during operation.
9.7.1.h
: i. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants,*including moisture and rust. Look for loose, damaged, broken or distorted parts. Check for signs of excessive heating, burning or arcing. Examine the breaker for signs of rubbing; wearing, or stress.
9.7.1.i
: j. Inspect arc chutes for heavy erosion or broken plates.
Damaged chutes should be replaced.
                                                                              . 9.7.l.j
* 9.7.2 BREAKER CLEANING a.
b.
Clean and check the tightness of the control circuit stabs.
Thoroughly clean the equipment. Cleaning should consist 9.7.2.a of wiping with paper towels or lint-free cloths to remove dust and dirt. In some cases, brushing with a medium bristle or stiff brush may be necessary. Do not use a wire brush. Brushing may be supplemented by vacuuming.
If sticky or gummy substances are present, a mild solvent such as Stoddards Solvent may be used. The preferred method is to apply the solvent by dampening a paper towel
If sticky or gummy substances are present, a mild solvent such as Stoddards Solvent may be used. The preferred method is to apply the solvent by dampening a paper towel
* and wiping the affected area. In confined areas or in cleaning small parts, apply the solvent sparingly using a small brush. Do not apply the solvent to coils, wires or other electrically insulated partso Page 21 of 55 9.7.l.f(2) 9.7.1.f(3) 9.7.1.g 9.7.1.h 9.7.1.i . 9.7.l.j 9.7.2.a 9.7.2.b Rev. 8.
* and wiping the affected area. In confined areas or in cleaning small parts, apply the solvent sparingly using a small brush. Do not apply the solvent to coils, wires or other electrically insulated partso 9.7.2.b MJQ-2                                 Page 21 of 55                          Rev. 8.
*
 
* M3Q-2 9.7.3 BREAKER INSPECTION AFTER CLEANING SUPERVISOR.WITNESS INSPECTION HOLD POINT a. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants, including moisture and rust. Look for loose, damaged, broken or distorted parts. Check for signs of excessive heating, burning or arcing. Examine 'the breaker for signs of rubbing, wearing or stress. b. Check that all retaining rings are securely in place on all visible shafts and pins as follows: Moving Contact Hinge Pins Stationary Arcing Contact Hinge Pins Crossbar Operating Mechanism Auxiliary Switch Linkage Pantograph 6 2 8 3 6 Positioning and Interlock Lever 2 TOTAL 33 2-Per Pole 2-Per Pole One Each End 5 Left Side 3 Right Side 3 Top 3 Bottom c. Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight. d. Inspect the positioning stop bracket and support rails for signs of mechanical damage and corrosion.  
9.7.3 BREAKER INSPECTION AFTER CLEANING SUPERVISOR.WITNESS
* INSPECTION HOLD POINT
: a. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants, including moisture and rust. Look for loose, damaged, broken or distorted (SW)
(IHP) parts. Check for signs of excessive heating, burning or arcing. Examine 'the breaker for signs of rubbing, wearing or stress.
9.7.3.a
: b. Check that all retaining rings are securely in place on all visible shafts and pins as follows:
Moving Contact Hinge Pins                 2-Per Pole Stationary Arcing Contact Hinge Pins                       6       2-Per Pole Crossbar                          2       One Each End Operating Mechanism              8      5 Left Side 3 Right Side Auxiliary Switch Linkage          3 Pantograph                        6      3 Top 3 Bottom Positioning and Interlock Lever  2 TOTAL      33 9.7.3.b
: c. Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight.
9.7.3.c
: d. Inspect the positioning stop bracket and support rails for signs of mechanical damage and corrosion.
9.7.3.d
: e. Check breaker support wheels for free movement.
: e. Check breaker support wheels for free movement.
Page 22 of 55 * (SW) (IHP) 9.7.3.a 9.7.3.b 9.7.3.c 9.7.3.d 9.7.3.e Rev. 8
9.7.3.e
* * '* .9
* M3Q-2                              Page 22 of 55                          Rev. 8
* 8. OPERATING MECHANISM CHECKS SUPERVISOR WITNESS INSPECTION HOLD POINT The operating mechanism (See Enclosure  
 
: 1) is non-adjustable and consists of a series of non-ferrous links designed to secure low closing and tripping forces. 1. Check for signs of sluggishness and friction by raising the trip bar and slowly rotating the manual operating handle in the "close" direction.
      .9
The linkage should follow the handle without sticking.
* 8. OPERATING MECHANISM CHECKS SUPERVISOR WITNESS
Verify that all parts maintain proper alignment and move freely. 2. Restrain the UVTA. Reset Lever in the "Reset" position using a piece of string or wire. (Requires two persons) 3. Without latching the breaker, manually operate the moving contact assembly in both the "closed" and "open" direction.
* INSPECTION HOLD POINT The operating mechanism (See Enclosure 1) is non-adjustable and consists of a series of non-ferrous links designed to secure low closing and tripping forces.
Verify the linkage is properly aligned and moves freely. 4* Manually close and latch the breaker. Slowly release the UVTA Reset Lever to trip the breaker. Verify the moving contact assembly returns to the full open (reset) alignment.  
(SW)
: 5. Inspect the breaker linkage for excessive wear, cracks or signs of stress. Notify the Electrical Supervisor immediately of any noted. 6. Verify the restraining string or wire is removed. M3Q-2 Page 23 of 55 (SW) (IHP) 9.8.3 9.8.4 9.8.5 9.8.6 Rev. 8
(IHP)
-* M3Q-2 9.9 CLOSING COIL INSPECTION AND REPLACEMENT SUPERVISOR WITNESS INSPECTION HOLD POINT 9.9.1 The closing coil (See Enclosure 3), is non-adjustable.
: 1. Check for signs of sluggishness and friction by raising the trip bar and slowly rotating the manual operating handle in the "close" direction. The linkage should follow the handle without sticking. Verify that all parts maintain proper alignment and move freely.
It is designed for intermittent duty only. Inspect connections, and check for loose bolts. If it is not necessary to replace the coil, proceed to Step 9.10. If it is necessary to replace the coil proceed with Step 9.9.2. 9.9.2 To remove/replace the coil: a. Trip breaker. b. Disconnect closing coil leads from control circuit wiring. One coil wire (large black) is on -the top left terminal of the Control Relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third: (3rd) bottom terminal from the left. c. Remove the bolts (9), washers (12), relay release arm (8), bolts (10), washers (11), and plate (2). d. Drop closing coil (7) with brass tube (5). e. Check new coil for continuity prior to installation.  
: 2. Restrain the UVTA. Reset Lever in the "Reset" position using a piece of string or wire. (Requires two persons)
: f. Replace closing coil. Be sure to replace brass tube (S) so that the stationary core (4) and moving core (3) are aligned in the tube. g. Reinstall plate (2), washers (11), bolts (10), relay release arm (8), washers (12), and bolts (9). h. Reconnect closing coil leads. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left. NOTE THE UVTA MUST BE RESTRAINED IN ITS NORMAL ENERGIZED POSITION TO OPERATE THE BREAKER MANUALLY.  
: 3. Without latching the breaker, manually operate the moving contact assembly in both the "closed" and "open" direction.
: i. Manually rotate operating handle in "close" direction with trip lever down to verify solenoid operates smoothly without binding. (SW) (IHP) 9.9.1 9.9.2.a. 9.9.2.b. 9.9.2.c. 9.9.2.d. 9.9.2.e. 9.9.2.f. 9.9.2.g. 9.9.2.ha 9.9.2.1: Page 24 of 55 Rev. 8
Verify the linkage is properly aligned and moves freely.
** 9.10 CONTROL RELAY INSPECTION M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT The control relay (See Enclosure  
9.8.3 4* Manually close and latch the breaker. Slowly release the UVTA Reset Lever to trip the breaker. Verify the moving contact assembly returns to the full open (reset) alignment.
: 4) mounts directly under the auxiliary switch. It i's a single-coil, mechanically-tripped device with the coil suitable for continuous energization.
9.8.4
The operation sequence is outlined in Reference 4.6. The contacts should normally last the life of the breaker, but are replaceable if found necessary.
: 5. Inspect the breaker linkage for excessive wear, cracks or signs of stress. Notify the Electrical Supervisor immediately of any discrepa~cies noted.
9.10.l Inspect contacts for visible sign of stress or arcing. 9.10.2 Check the relay trip assembly.for correct operation of the relay and the relay release arm as.follows:  
9.8.5
: a. Disconnect the closing coil leads from the control circuit wiring. One coil wire (large black). is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left. (See Reference  
: 6. Verify the restraining string or wire is removed.
: 6) b. Block the undervoltage trip attachment by applying 43 +/-2 VDC to the coil as follows: (1) Connect variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.  
9.8.6
(2) Connect a voltmeter to the line side of the 43V test switch. (3) Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12. (4) With the 43VDC test switch in the open position, energize the power supply. Adjust the voltage to 43 +/- 2VDC. (S) Close the 43VDC test switch and recheck the power supply. If voltage drops below 43 f 2VDC, readjust to proper level. Page 2S of SS (SW) (IHP) 9.10.l 9.10.2..a.
* M3Q-2                                       Page 23 of 55                     Rev. 8
9.10.2.b(l) 9.10.2.b(2) 9.10.2.b(3) 9
 
9.9 CLOSING COIL INSPECTION AND REPLACEMENT
-*          SUPERVISOR WITNESS INSPECTION HOLD POINT 9.9.1 The closing coil (See Enclosure 3), is non-adjustable. It is designed for intermittent duty only. Inspect connections, (SW)
(IHP) and check for loose bolts. If it is not necessary to replace the coil, proceed to Step 9.10. If it is necessary to replace the coil proceed with Step 9.9.2.
9.9.1 9.9.2 To remove/replace the coil:
: a. Trip breaker.
9.9.2.a.
: b. Disconnect closing coil leads from control circuit wiring.
One coil wire (large black) is on -the top left terminal of the Control Relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third:
(3rd) bottom terminal from the left.
9.9.2.b.
: c. Remove the bolts (9), washers (12), relay release arm (8),
bolts (10), washers (11), and plate (2).
9.9.2.c.
: d. Drop closing coil (7) with brass tube (5).
9.9.2.d.
: e. Check new coil for continuity prior to installation.
9.9.2.e.
: f. Replace closing coil. Be sure to replace brass tube (S) so that the stationary core (4) and moving core (3) are aligned in the tube.
9.9.2.f.
: g. Reinstall plate (2), washers (11), bolts (10), relay release arm (8), washers (12), and bolts (9).
9.9.2.g.
: h. Reconnect closing coil leads. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left.
9.9.2.ha NOTE THE UVTA MUST BE RESTRAINED IN ITS NORMAL ENERGIZED POSITION TO OPERATE THE BREAKER MANUALLY.
: i. Manually rotate operating handle in "close" direction with trip lever down to verify solenoid operates smoothly without binding.
9.9.2.1:
M3Q-2                                  Page 24 of 55                           Rev. 8
 
9.10 CONTROL RELAY INSPECTION SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP)
The control relay (See Enclosure 4) mounts directly under the auxiliary switch. It i's a single-coil, mechanically-tripped device with the coil suitable for continuous energization. The operation sequence is outlined in Reference 4.6. The contacts should normally last the life of the breaker, but are replaceable if found necessary.
9.10.l   Inspect contacts for visible sign of stress or arcing.
9.10.l 9.10.2   Check the relay trip assembly.for correct operation of the relay and the relay release arm as.follows:
: a. Disconnect the closing coil leads from the control circuit wiring. One coil wire (large black). is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left. (See Reference 6) 9.10.2..a.
: b. Block the undervoltage trip attachment by applying 43 +/-2 VDC to the coil as follows:
(1) Connect variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.
9.10.2.b(l)
(2) Connect a voltmeter to the line side of the 43V test switch.
9.10.2.b(2)
(3) Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12.
9.10.2.b(3)
(4) With the 43VDC test switch in the open position, energize the power supply. Adjust the voltage to 43 +/- 2VDC.
9
* 10
* 10
* 2
* 2
* b ( 4) 9. 10. 2. b (5: Rev. 8
* b ( 4)
* M3Q-2 _ L c. (1) Connect 125VDC to stabs Ill and 118 *per step 9 .1. 2 (2) Energize relay operating  
(S)  Close the 43VDC test switch and recheck the power supply. If voltage drops below 43 f 2VDC, readjust to proper level.
("X") coil by depressing the monentary push button. (3) Ensure that the coil is energized and the "x" contacts are closed. 9.10.2.c(l) 9.10.2.c(2) 9.10.2.c(3)
: 9. 10. 2. b (5:
NOTE CHECK THAT THE RELAY RELEASE ARM DOES NOT RUB ON EITHER SIDE OF THE RELAY TRIP ASSEMBLY LEVER APERATURE.
Page 2S of SS                          Rev. 8 M3Q-2
THE RELEASE ARM MAY BE BENT TO SUIT. d. Slowly close the.breaker manually.*
: c. (1)   Connect 125VDC to stabs Ill and 118 *per step 9 .1. 2 9.10.2.c(l)
The relay release arm should operate the relay trip assembly and the relay trip assembly should open the relay contacts just before the breaker latches. This position can best be determined by watching the pawl in the breaker operating mechanism, which should. snap in place just after the relay contacts open. If operation is satisfactory, proceed to Step 9.10.2.f.  
(2)   Energize th~ relay operating ("X") coil by depressing the monentary push button.
: e. If this operation sequence is not satisfactory, Westinghouse Electric Nuclear Services Division will be contacted to perform adjustment.  
9.10.2.c(2)
: f. When the breaker is latched, de-energizing and then energizing the relay operating coil, with the 125VDC Supply switch, should not cause the relay contacts to move toward the closed position.
(3)   Ensure that the coil is energized and the "x" contacts are closed.
Trip breaker by. de-energizing the 43VDC power supply. CAUTION! ENSURE BREAKER TRIPS BEFORE PROCEEDING.  
9.10.2.c(3)
: g. De-energize the temporary 125VDC supply to the control relay. h. Reconnect closing coil leads to the control circuit wiring. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the. third (3rd) bottom terminal from the left. Check electric closing of breaker by re-energizing 43VDC power supply and the 125VDC control relay power supply. Page 26 of 55 9.10.2.d.
NOTE CHECK THAT THE RELAY RELEASE ARM DOES NOT RUB ON EITHER SIDE OF THE RELAY TRIP ASSEMBLY LEVER APERATURE. THE RELEASE ARM MAY BE BENT TO SUIT.
9.10.2.e .. 9.10.2.f.
: d. Slowly close the.breaker manually.* The relay release arm should operate the relay trip assembly and the relay trip assembly should open the relay contacts just before the breaker latches. This position can best be determined by watching the pawl in the breaker operating mechanism, which should. snap in place just after the relay contacts open. If operation is satisfactory, proceed to Step 9.10.2.f.
9.10.2.d.
: e. If this operation sequence is not satisfactory, Westinghouse Electric Nuclear Services Division will be contacted to perform adjustment.
9.10.2.e ..
: f. When the breaker is latched, de-energizing and then energizing the relay operating coil, with the 125VDC Supply switch, should not cause the relay contacts to move toward the closed position. Trip breaker by. de-energizing the 43VDC power supply.
9.10.2.f.
CAUTION!
ENSURE BREAKER TRIPS BEFORE PROCEEDING.
: g. De-energize the temporary 125VDC supply to the control relay.
9.10.2.g.
9.10.2.g.
9 .10. 2. h. Rev. 8
: h. Reconnect closing coil leads to the control circuit wiring. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the. third (3rd) bottom terminal from the left. Check electric closing of breaker by re-energizing 43VDC power supply and the 125VDC control relay power supply.
* M3Q-2 i. ,Close breaker electrically via push button in 125VDC circuit. Verify breaker closes electrically.  
9 .10. 2. h.
M3Q-2 _                      Page 26 of 55                            Rev. 8
: i. ,Close breaker electrically via push button in 125VDC circuit. Verify breaker closes electrically.
9 .10. 2. i.
: j. After proving that the breaker can be .closed electrically, de-energize the 125VDC and 43VDC power supplies.
: j. After proving that the breaker can be .closed electrically, de-energize the 125VDC and 43VDC power supplies.
Page 27 of 55 9 .10. 2. i. 9.10.2.j.  
9.10.2.j.
* . Rev. 8
* M3Q-2                        Page 27 of 55                        Rev. 8
* ., , 9.11 SHUNT TRIP INSPECTION AND TIMING M3Q-2 The shunt trip mounts on top of the p*lat'form immediately to the right of the operating mechanism. (See Enclosure 5). It is non-adjustable and is intended for intermittent duty only. The shunt trip circuit must always be opened by an auxiliary switch contact. 9.11.l SHUNT TRIP INSPECTION SUPERVISOR WITNESS INSPECTION HOLD POINT a. Energize the undervoltage-trip attachment coil via the test switch that was installed in Step 9.10.2.b.  
 
: b. With the breaker in the open position, manua_lly push the moving core against the stationary core and rotate the breaker handle to the closed position.
9.11 SHUNT TRIP INSPECTION AND TIMING The shunt trip mounts on top of the p*lat'form immediately to the right of the operating mechanism. (See Enclosure 5).
The breaker should be trip free. c. The trip lever of the shunt trip should have from l/32" (.032) to 1/8" (0.125) inch clearance to the trip bar. Measure and record clearance on Enclosure  
It is non-adjustable and is intended for intermittent duty only.
: 7. CAUTION! THE INTENT OF TIGHTNESS VERIFICATION IS TO ENSURE THE CONNECTION IS NOT LOOSE. DO NOT FORCE OR OVER.TIGHTEN ANY FASTENERS.  
The shunt trip circuit must always be opened by an auxiliary switch contact.
: d. Visually.
9.11.l   SHUNT TRIP INSPECTION SUPERVISOR WITNESS (SW)
examine contacts (on the auxiliary contact blocks) for evidence of arcing. Visually examine the wiring for fraying and check all terminals for tightness.  
INSPECTION HOLD POINT (IBP)
: e. . Inspect the auxiliary contact block connecting linkage. Ensure all snap rings are installed and linkage is not bent or deformed in any way. Operate the breaker manual handle back and forth. Observe the linkage for smooth -------operation.
: a. Energize the undervoltage-trip attachment coil via the test switch that was installed in Step 9.10.2.b.
: f. Check for loose bolts*. g. Check for faulty coil as follows: (1) Ensure that the coil has reached ambient temperature.
9.11.1.a.
Using contact pyrometer, measure the temperature of the shunt trip attachment frame (see Enclosure S). Record temperature on Enclosure
: b. With the breaker in the open position, manua_lly push the moving core against the stationary core and rotate the breaker handle to the closed position. The breaker should be trip free.
: 7. (2) Manually close the breaker
9.11.l.b.
* Page 28 of 55 (SW) (IBP) 9.11.1.a.
: c. The trip lever of the shunt trip should have from l/32"
9.11.l.b.
(.032) to 1/8" (0.125) inch clearance to the trip bar.
-----9.11.1.d.
Measure and record clearance on Enclosure 7.
CAUTION!
THE INTENT OF TIGHTNESS VERIFICATION IS TO ENSURE THE CONNECTION IS NOT LOOSE. DO NOT FORCE OR OVER.TIGHTEN ANY FASTENERS.
: d. Visually. examine contacts (on the auxiliary contact blocks) for evidence of arcing. Visually examine the wiring for fraying and check all terminals for tightness.
9.11.1.d.
: e. . Inspect the auxiliary contact block connecting linkage.
Ensure all snap rings are installed and linkage is not bent or deformed in any way. Operate the breaker manual handle back and forth. Observe the linkage for smooth
                  ------- operation.
9.11.1.e.
9.11.1.e.
: f. Check for loose bolts*.
9.11.l.f.
9.11.l.f.
Rev. 8
: g. Check for faulty coil as follows:
* M3Q-2 (3) Measure resistance between control stabs #3 and #7. Record on Enclosure 7 .and verify resistance is satisfactory.
(1)  Ensure that the coil has reached ambient temperature. Using contact pyrometer, measure the temperature of the shunt trip attachment frame (see Enclosure S). Record temperature on Enclosure 7.
9.11.2 SHUNT COIL TEST . SUPERVISOR WITNESS INSPECTION HOLD POINT a. Connect 125VDC power supply to control stabs #3 and #7 (shunt trip coil). b. Adjust the 125VDC POWER SUPPLY to 70+/-1 VDC. c. Manually close the breaker. d. Close 125VDC test switch {Actual voltage is 70VDC). Note that the breaker trips. If the breaker does not trip, the SHUNT TRIP ATTACHMENT must be replaced.
(2)  Manually close the breaker *
9.11.3 De-energize the 125VDC and 43VDC power supplies.
* M3Q-2                                       Page 28 of 55                          Rev. 8
Page 29 of 55 . (SW) (IHP) 9.11.2.a.
 
9.11.2.b 9.11 *. 2.c 9.11.2.d 9.11.3 ... Rev. 8 9.12 UNDERVOLTAGE TRIP ATTACHMENT M3Q-2 The undervoltage the shunt trip. breaker when the normal. trip mounts on top .of the platform, to the right of (See Enclosure 1). Its function is to trip the voltage falls to between 30 and 60 percent of The moving core is normally held magnetically against the stationary core to hold the Micarta rod and consequently the reset lever, in the reset position * . When the coil voltage is reduced sufficiently, the reset lever spring* overcomes the magnetic attraction of the cores (See Enclosure  
(3) Measure resistance between control stabs #3 and #7.
: 6) and rotates the reset lever clockwise.
Record on Enclosure 7 .and verify resistance is satisfactory.
As the reset lever rotates, it carries with it the latch pin which rotates relative to the latch until the latch is released.
9.11.2 SHUNT COIL TEST .
When the latch releases, the trip spring rotates the trip lever counterclockwise.to trip the breaker. The latch is reset by the cross bar moving the adjustable reset lever as the breaker*opens.
SUPERVISOR WITNESS
Enclosure 6 shows the cross bar in the open position of the breaker. CAUTION! THE SELF-LOCKING SCREW (REFER TO ENCLOSURE 116) IN THE MOVING CORE IS SET AT THE FACTORY AND SHALL NOT BE ADJUSTED IN THE FIELD. THE UNDERVOLTAGE TRIP ATTACHMENT COIL VOLTAGE DROP OUT ADJUSTMENT IS MADE AT THE FACTORY. THIS ADJUSTMENT SCREW IS NOT TO BE TAMPERED WITH IN THE FIELD. DO NOT ATTEMPT TO MAKE ANY FIELD ADJUSTMENTS ON TRIS SCREW. CAUTION! THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION.
                                                                                  . (SW)
IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS, DURING ANY SINGLE TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY.
INSPECTION HOLD POINT (IHP)
: a. Connect 125VDC power supply to control stabs #3 and #7 (shunt trip coil).
9.11.2.a.
: b. Adjust the 125VDC POWER SUPPLY to 70+/-1 VDC.
9.11.2.b
: c. Manually close the breaker.
9.11 *.2.c
: d. Close 125VDC test switch {Actual voltage is 70VDC).
Note that the breaker trips. If the breaker does not trip, the SHUNT TRIP ATTACHMENT must be replaced.
9.11.2.d 9.11.3 De-energize the 125VDC and 43VDC power supplies.
9.11.3
* M3Q-2                                 Page 29 of 55                            Rev. 8
 
9.12   UNDERVOLTAGE TRIP ATTACHMENT The undervoltage trip mounts on top .of the platform, to the right of the shunt trip. (See Enclosure 1). Its function is to trip the breaker when the voltage falls to between 30 and 60 percent of normal.
The moving core is normally held magnetically against the stationary core to hold the Micarta rod and consequently the reset lever, in the reset position *
        . When the coil voltage is reduced sufficiently, the reset lever spring*
overcomes the magnetic attraction of the cores (See Enclosure 6) and rotates the reset lever clockwise. As the reset lever rotates, it carries with it the latch pin which rotates relative to the latch until the latch is released. When the latch releases, the trip spring rotates the trip lever counterclockwise.to trip the breaker.
The latch is reset by the cross bar moving the adjustable reset lever as the breaker*opens. Enclosure 6 shows the cross bar in the open position of the breaker.
CAUTION!
THE SELF-LOCKING SCREW (REFER TO                         -*:--
ENCLOSURE 116) IN THE MOVING CORE IS SET AT THE FACTORY AND SHALL NOT BE ADJUSTED IN THE FIELD. THE UNDERVOLTAGE TRIP ATTACHMENT COIL VOLTAGE DROP OUT ADJUSTMENT IS MADE AT THE FACTORY. THIS ADJUSTMENT SCREW IS NOT TO BE TAMPERED WITH IN THE FIELD.
DO NOT ATTEMPT TO MAKE ANY FIELD ADJUSTMENTS ON TRIS SCREW.
CAUTION!
THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS, DURING ANY SINGLE TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY.
DO NOT PROCEED WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
DO NOT PROCEED WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
NOTE: THE UNDERVOLTAGE TRIP ATTACHMENT SHALL BE REPLACED DURING EACH REFUELING OUTAGE. IF THE U/V TRIP TO BE REPLACED, PROCEED TO* STEP 9.13. Page 30 of SS Rev. 8 -*:--
NOTE:
M3Q-2 NOTE: IF THE UNDERVOLTAGE ATTACHMENT ON THE.RF.ACTOR TRIP OR REACTOR TRIP BYPASS BREAKERS FAILS AT ANY 'TIME DURING THIS PROCEDURE, IT MUST BE REPLACED.
THE UNDERVOLTAGE TRIP ATTACHMENT SHALL BE REPLACED DURING EACH REFUELING OUTAGE. IF THE U/V TRIP ~TTACHMENT-IS TO BE REPLACED, PROCEED TO* STEP 9.13.
9.12.l UNDERVOLTAGE TRIP ATTACHMENT INSPECTION SUPERVISOR WITNESS INSPECTION HOLD POINT a. Perform a visual inspection of the undervoltage trip attachment.
M3Q-2                                      Page 30 of SS                         Rev. 8
Check for loose bolts. b. Inspect the three (3) points identified as A, B and C on Enclosure 6 to verify that they are sealed and have not been disturbed.  
 
: c. Attach a restraining device (such as string) on the reset lever. Hold the reset lever in the reset position (where it would normally be when coil is energized).  
NOTE:
: d. Close the.breaker.  
IF THE UNDERVOLTAGE ~RIP ATTACHMENT ON THE.RF.ACTOR TRIP OR REACTOR TRIP BYPASS BREAKERS FAILS AT ANY 'TIME DURING THIS PROCEDURE, IT MUST BE REPLACED.
9.12.l UNDERVOLTAGE TRIP ATTACHMENT INSPECTION SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IBP)
: a. Perform a visual inspection of the undervoltage trip attachment. Check for loose 111Dunti~g bolts.
9.12. l.a.
: b. Inspect the three (3) points identified as A, B and C on Enclosure 6 to verify that they are sealed and have not been disturbed.
9 .12. l. b.
: c. Attach a restraining device (such as string) on the reset lever. Hold the reset lever in the reset position (where it would normally be when coil is energized).
9~12.1.c.
: d. Close the.breaker.
9.12.l.d..
: e. Slowly retease the reset lever. Verify it trips the
: e. Slowly retease the reset lever. Verify it trips the
* breaker before the reset lever comes to rest. f. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip. g. Verify that the temporary restraint is removed. h. Check for faulty coil as follows: (1) Ensure that the coil has reached ambient temperature.
* breaker before the reset lever comes to rest.
Using_contact pyrometer, measure the temperature of the-U/V trip attachment frame (See Enclosure 6). Record temperature on Enclosure  
: f. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip.
: 7. (2) Measure resistance between terminals 1111 and 1112. Record on Enclosure 7 and verify resistance is satisfactory.
9 .12. l. f.
Page 31 of 55 (SW) (IBP) 9.12. l.a. 9 .12. l. b.
: g. Verify that the temporary restraint is removed.
9.12.l.d..
9.12.l.g.
9 .12. l. f. 9.12.l.g.
: h. Check for faulty coil as follows:
: 9. 12 .1. h (1) 9 .12. Lh(2. Rev. 8'
(1)   Ensure that the coil has reached ambient temperature.
* *
Using_contact pyrometer, measure the temperature of the-U/V trip attachment frame (See Enclosure 6).
* M3Q-2 i. Inspect undervoltage trip attachment for accumulations of dust and debris. j. If cleaning is required, it should consist of wiping with paper towels or lint free cloths to remove dust and dirt. In some cases, brushing with.a medium or stiff bristle brush may be necessary.
Record temperature on Enclosure 7.
Do not use a wire brush. Brushing may be supplemented by vacuuming.  
: 9. 12 .1. h (1)
: k. If sticky or gummy substances are present, a mild solvent may be used. Do not apply the solvent to coils, wires or other electrically insulated parts. Page 32 of SS 9.12.1.i 9.12.1.j 9.12.1.k Rev. 8
(2) Measure resistance between terminals 1111 and 1112.
* M3Q-2 9.12.2 UNDERVOLTAGE TRIP ATTACHMENT LUBRICATION NOTE: INTERVALS BETWEEN LUBRICATION OF THE UNDERVOLTAGE TRIP ATTACHMENT SHOULD NOT EXCEED TWO HUNDRED BREAKER OPERATION CYCLES WHEN BREAKER OPENED AND THEN CLOSED EQUALS ONE CYCLE. NOTE: LUBRICATE THE UNDERVOLTAGE TRIP ATTACHMENT WITH 53701GW REV. C LUBRICANT.
Record on Enclosure 7 and verify resistance is satisfactory.
THIS . LUBRICANT IS COMPOSED OF A fINELY GROUND AND PURIFIED NATUBAL ORE OF MOLYBDENUM DISULFIDE AND ISOPROPYL ALCOHOL. IT IS PREPARED BY MIXING 5 PARTS BY WEIGHT OF TRIS LUBRICA'IING GRADE MOLYBDENUM DISULFIDE WITH 3 PARTS BY WEIGHT OF COMMERCIAL GRADE ISO-PROPYL ALCOHOL. A LUBRICATION KIT*, CONTAINING LUBRICANT AND HANDLING ACCESSORIES SHOULD BE USED. MIXING BY VOLUMF; IS NOT RECOMMENDED.
9 .12. Lh(2.
THE INTENT OF THIS LUBRICA'IING MIXTURE IS 'IO PROVIDE A FLUID SYSTEM TO CARRY SOLID LUBRICAN'I TO THE CLOSELY FI'ITED PARTS. A PROPER MIXTURE WILL LEAVE A S!fOO'IB UNIFORM COATING ON THE SURFACE OF A PART. IF THE MIXTURE DOES NOT CONTAIN ENOUGH ALCOHOL, THE LUBRICANT DOES NOT FLOW WELL AND PRODUCES A LUMPY COATING. WHEN NOT IN USE, THE MIXTURE SHOULD BE KEPT IN A SEALED CONTAINER TO PREVENT EVAPORATION OF THE ALCOHOL. IF SUFFICIENT ALCOHOL HAS EVAPORATED TO MAKE THE LUBRICANT VISCOUS OR PASTELIKE, A NEW BATCH SHOULD BE PREPARED.
M3Q-2                                  Page 31 of 55                        Rev. 8'
TRE MIXTURE SETTLES RAPIDLY AND SHOULD BE MIXED WELL BEFORE AND DURING EACH USE.
: i. Inspect undervoltage trip attachment for 9.12.1.i accumulations of dust and debris.
* Folio fl ------Page 33 of 55 Rev. 8
: j. If cleaning is required, it should consist of wiping with paper towels or lint free cloths to remove dust and dirt.
*
In some cases, brushing with.a medium or stiff bristle brush may be necessary. Do not use a wire brush.
* M3Q-2 a * --------LUBRICATION PRECAUTIONS CAUTION! LUBRICANT IS FLAMMABLE.
Brushing may be supplemented by vacuuming.
ENSURE ADEQUATE VENTILATION.
9.12.1.j
OBSERVE ALL NECESSARY PRECAUTIONS AND PROCEDURES.
: k. If sticky or gummy substances are present, a mild solvent may be used. Do not apply the solvent to coils, wires or other electrically insulated parts.
AVOID PROLONGED EXPOSURE TO THE SKIN. 1. The lubrication mixture must be kept thoroughly mixed prior to and throughout the procedure by vigorously shaking the container  
9.12.1.k
: 2. Place a cloth beneath the UVTA while applying lubricant to collect over-shoot and run-off lubricant.  
* M3Q-2 Page 32 of SS Rev. 8
: 3. Additional precautions on handling of the lubricant are provided in the instruction sheet accompanying the lubrication kit. b. LUBRICATION TECHNIQUES  
 
: 1. The lubricant is to be applied using the container and dispensing tube provided with the lubrication kit. Lubricant handling and application techniques are further described in the instruction sheet accompanying the ld.t. 2. The lubrication may be performed without removing the UVTA from its mounting.
9.12.2 UNDERVOLTAGE TRIP ATTACHMENT LUBRICATION NOTE:
However, special care is required to reach all lubrication points_ by varying the direction of the application bottle dispensing tube. 3. Dispense drops of lubricant at designated points by placing tip of dispensing tube at the appropriate location and gently raising the container.  
INTERVALS BETWEEN LUBRICATION OF THE UNDERVOLTAGE TRIP ATTACHMENT SHOULD NOT EXCEED TWO HUNDRED BREAKER OPERATION CYCLES WHEN BREAKER OPENED AND THEN CLOSED EQUALS ONE CYCLE.
: 4. Apply lubricant liberally at all points, and manually exercise the mechanism during and following lubricant application.
NOTE:
This manual exercising is accomplished by. first blocking the breaker partially towards the closed position (so that the UVTA reset lever is released).
LUBRICATE THE UNDERVOLTAGE TRIP ATTACHMENT WITH 53701GW REV. C LUBRICANT. THIS
Exercise the device by manipulating the reset lever
                          . LUBRICANT IS COMPOSED OF A fINELY GROUND AND PURIFIED NATUBAL ORE OF MOLYBDENUM DISULFIDE AND ISOPROPYL ALCOHOL. IT IS PREPARED BY MIXING 5 PARTS BY WEIGHT OF TRIS LUBRICA'IING GRADE MOLYBDENUM DISULFIDE WITH 3 PARTS BY WEIGHT OF COMMERCIAL GRADE ISO-PROPYL ALCOHOL. A LUBRICATION KIT*,
* Page 34 of 55 Rev. 8' M3Q-2
CONTAINING LUBRICANT AND HANDLING ACCESSORIES SHOULD BE USED.
* 9.12.3 UNDERVOLTAGE TRIP ATTACHMENT COIL TEST .? .). SUPERVISOR WITNESS INSPECTION HOLD POINT a. With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing motion. b. Connect a variable DC power supply to a 2 pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to lowest position.
MIXING BY VOLUMF; IS NOT RECOMMENDED. THE INTENT OF THIS LUBRICA'IING MIXTURE IS 'IO PROVIDE A FLUID SYSTEM TO CARRY SOLID LUBRICAN'I TO THE CLOSELY FI'ITED PARTS.
: c. Connect a voltmeter to the line side of the 43VDC test switch. d. Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12. e. With the 43VDC test switch in the open position energize the power supply. Adjust the voltage to 43 t 2VDC. f. Close the test switch and recheck the power supply. If voltage drops below 43 t 2 VDC, readjust to proper level. Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connection arm with the breaker approximately 1/3 to 1/2 travel toward the closed position.
A PROPER MIXTURE WILL LEAVE A S!fOO'IB UNIFORM COATING ON THE SURFACE OF A PART.
: g. Manually close the breaker. Measure gap between undervoltage trip lever and breaker trip bar and record on Enclosure
IF THE MIXTURE DOES NOT CONTAIN ENOUGH ALCOHOL, THE LUBRICANT DOES NOT FLOW WELL AND PRODUCES A LUMPY COATING. WHEN NOT IN USE, THE MIXTURE SHOULD BE KEPT IN A SEALED CONTAINER TO PREVENT EVAPORATION OF THE ALCOHOL. IF SUFFICIENT ALCOHOL HAS EVAPORATED TO MAKE THE LUBRICANT VISCOUS OR PASTELIKE, A NEW BATCH SHOULD BE PREPARED. TRE MIXTURE SETTLES RAPIDLY AND SHOULD BE MIXED WELL BEFORE AND DURING EACH USE.
: 7. . h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker. i. SUPERVISOR WITNESS INSPECTION HOLD POINT Reclose the 43 VDC test switch. Reclose the breaker. Wait a minimum of thirty (30) minutes; then open the 43 VDC test switch. Verify that the breaker trips. Perform this step ten (10) times and record on Enclosure
* Folio fl
: 9. (Maintenance)
* M3Q-2                                  Page 33 of 55                   Rev. 8
'v 1-"" " . :* ..... l" J \_.,... ;. *,I Page 36 of 55 (SW) (HIP) 9.12.3.a.
 
a* LUBRICATION PRECAUTIONS
* CAUTION!
LUBRICANT IS FLAMMABLE. ENSURE ADEQUATE VENTILATION. OBSERVE ALL NECESSARY PRECAUTIONS AND PROCEDURES. AVOID PROLONGED EXPOSURE TO THE SKIN.
: 1. The lubrication mixture must be kept thoroughly mixed prior to and throughout the procedure by vigorously shaking the container occa~ionally.
: 2. Place a cloth beneath the UVTA while applying lubricant to collect over-shoot and run-off lubricant.
: 3. Additional precautions on handling of the lubricant are provided in the instruction sheet accompanying the lubrication kit.
: b. LUBRICATION TECHNIQUES
: 1. The lubricant is to be applied using the container and dispensing tube provided with the lubrication kit. Lubricant handling and application techniques are further described in the instruction sheet accompanying the ld.t.
: 2. The lubrication may be performed without removing the UVTA from its mounting. However, special care is required to reach all lubrication points_ by varying the direction of the application bottle dispensing tube.
: 3. Dispense drops of lubricant at designated points by placing tip of dispensing tube at the appropriate location and gently raising the container.
: 4. Apply lubricant liberally at all points, and manually exercise the mechanism during and following lubricant application. This manual exercising is accomplished by. first blocking the breaker partially towards the closed position (so that the UVTA reset lever is released). Exercise the device by manipulating the reset lever *
* M3Q-2                                                              Rev. 8' Page 34 of 55
 
9.12.3                   UNDERVOLTAGE TRIP ATTACHMENT COIL TEST SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (HIP)
: a.     With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing motion.
9.12.3.a.
: b.     Connect a variable DC power supply to a 2 pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to ~he lowest position.
9.12.3.b.
9.12.3.b.
: c. Connect a voltmeter to the line side of the 43VDC test switch.
9.12.3.c.
9.12.3.c.
9.12.3.d.  
: d. Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12.
*: 9.12.3.e., 9.12.3.f.
9.12.3.d.
9.12.3.g
: e. With the 43VDC test switch in the open position energize the power supply. Adjust the voltage to 43 t 2VDC.
* 9.12.3.h. (SW) (IHP) 9.12.3.i.
                                                                                                  *: 9.12.3.e.,
Rev. 8 M3Q-2 . :Co}..-9.12.4 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST NOTE: REPLACE THE UVTA AFTER LUBRICATION, IF . THE DROPOUT VOLTAGE IS GREATER THAN 60% OR LESS THAN 30% OF THE RATED UVTA COIL VOLTAGE OR THE DROPOUT VOLTAGE DIFFERS BY MORE THAN +/- 5 VOLTS FROM THE "REFERENCE" VOLTAGE. SUPERVISOR WITNESS INSPECTION HOLD POINT a. Close 43VDC test switch. b. Adjust voltage to approximately 43VDC. c. Manually close the breaker. d. Slowly turn the variable.potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the out voltage).
: f. Close the test switch and recheck the power supply. If voltage drops below 43 t 2 VDC, readjust to proper level.
Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open. e. Repeat Steps 9.12.4.b through 9.12.4.d two (2) more times. Verify there were no failures.  
Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connection arm with the breaker approximately 1/3 to 1/2 travel toward the closed position.
9.12.3.f.
: g. Manually close the breaker.
Measure gap between undervoltage trip lever and breaker trip bar and record on Enclosure 7.
9.12.3.g *
                                .h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker.
9.12.3.h.
: i. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT
              .?
(IHP)
Reclose the 43 VDC test switch. Reclose the breaker.
Wait a minimum of thirty (30) minutes; then open the 43 VDC test switch. Verify that the breaker trips.
Perform this step ten (10) times and record on Enclosure 9. (Maintenance)
                    .).                                                                              9.12.3.i.
                  'v            1-""
        . :*      " ~. . .l"          J
            \_.,...        ;. *,I Page 36 of 55                          Rev. 8 M3Q-2
 
I
                                                                    . :Co}..-
9.12.4 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST ~\.C.L NOTE:
REPLACE THE UVTA AFTER LUBRICATION, IF .
THE DROPOUT VOLTAGE IS GREATER THAN 60% OR LESS THAN 30% OF THE RATED UVTA COIL VOLTAGE OR THE DROPOUT VOLTAGE DIFFERS BY MORE THAN +/- 5 VOLTS FROM THE "REFERENCE" VOLTAGE.
SUPERVISOR WITNESS                                                   (SW)
INSPECTION HOLD POINT                                                 (!HP)
: a. Close 43VDC test switch.
9.12.4.a
: b. Adjust voltage to approximately 43VDC.
9.12.4.b
: c. Manually close the breaker.
9.12.4.c
: d. Slowly turn the variable.potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the d~op out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open.                                                       9.12.4.d
: e. Repeat Steps 9.12.4.b through 9.12.4.d two (2) more times. Verify there were no failures.
9.12.4.e
: f. De-energize the test equipment.
: f. De-energize the test equipment.
Page 37 of 55 I (SW) (!HP) 9.12.4.a 9.12.4.b 9.12.4.c 9.12.4.d 9.12.4.e 9 .12 .4 *. f . Rev. 8 \_
9 .12 .4 *. f
* 9.13 UNDERVOLTAGE TRIP ATTACHMENT REPLACEMENT NOTE: SUPERVISOR WITNESS IF THE UNDERVOLTAGE TRIP ATTACHMENT IS NOT TO BE REPLACED, PROCEED DIRECTLY TO SECTION 9.14. NOTE: . . . IF THE UNDERVOLTAGE TRIP ATTACHMENT ON THE REACTOR TRIP OR REACTOR TRIP BYPASS BREAKER FAILS AT ANY TIME DURING THIS PROCEDURE IT MUST BE REPLACED.
                                                                              . Rev. 8       \_
IF SO, THE FOLLOWING PROCEDURE WILL BE USED, AFTER ALL REQUIRED NOTIFICATIONS ARE GIVEN AND DIRECTION HAS BEEN OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.  
M3Q-2                                  Page 37 of 55
!2!!_: REFER TO CAUTIONS UNDER SECTION 9.12 BEFORE PROCEEDING.
 
INSPECTION HOLD POINT *9.13.1 Verify that an undervoltage trip attachment, meeting Quality Control requirements is available.
9.13 UNDERVOLTAGE TRIP ATTACHMENT REPLACEMENT
9.13.2 *confirm that the breaker is in the tripped position.
* NOTE:
9.l3.3 Remove the arc chutes from the center and right side (as viewed from outside) poles if not already removed. 9.13.4 Separate the undervoltage coil leads at the in-line c"C:>Iinection beneath the platform.
IF THE UNDERVOLTAGE TRIP ATTACHMENT IS NOT TO BE REPLACED, PROCEED DIRECTLY TO SECTION 9.14.
9.13.S Remove the two mounting screws, and take away the original undervoltage attachment.
NOTE:
9.13.6 Install the new undervoltage attachment in place, making certain that the "trip lever" does not bind with, and is beneath, the breaker "trip bar." Bolt in place with the original mounting hardware.
IF THE UNDERVOLTAGE TRIP ATTACHMENT ON THE REACTOR TRIP OR REACTOR TRIP BYPASS BREAKER FAILS AT ANY TIME DURING THIS PROCEDURE IT MUST BE REPLACED. IF SO, THE FOLLOWING PROCEDURE WILL BE USED, AFTER ALL REQUIRED NOTIFICATIONS ARE GIVEN AND DIRECTION HAS BEEN OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
Run the coil lead via the same grommet and routing as t.he original coil, and reconnect to* leads beneath the platform.
                                                    !2!!_:
Either polarity is satisfactory.
REFER TO CAUTIONS UNDER SECTION 9.12 BEFORE PROCEEDING.                                         ...
M3Q-2 Page 38 of 55 .. .. (SW) (IBP) 9.13.l 9 .13 .2 9.13.3 9.13.4 9.13.5 9 .13. 6 Rev. 8
SUPERVISOR WITNESS (SW)
* M3Q-2 9.13.7 Check coil resistance as follows: a. Ensure that the coil has reached ambient temperature.
INSPECTION HOLD POINT (IBP)
Using contact pyrometer,-measure the temperature of the U/V Trip Attachment frame (See Enclosure 6). Record temperature on Enclosure
          *9.13.1 Verify that an undervoltage trip attachment, meeting Quality Control requirements is available.
: 7. b. Measure resistance between terminals
9.13.l 9.13.2 *confirm that the breaker is in the tripped position.
#11 and #12. Record on Enclosure 7 and verify resistance is satisfactory.*
9 .13 .2 9.l3.3 Remove the arc chutes from the center and right side (as viewed from outside) poles if not already removed.
9.13.8 .The undervoltage attachment will be shipped with reset adjustment all "out" (i.e. minimum space between the fixed and*moveable reset arms), and therefore should remain in the TRIPPED condition with the breaker fully open. However, a false RESET usually bccurs during the installation and mounting process. Therefore, the itlitial step is to cycle the undervoltage attachment by manually moving the 'breaker toward the closed position to allow the undervoltage attachment to trip. NOTE: FOR FINITE OBSERVATION OF UNDERVOLTAGE OPERATION, BREAKER OPERATION IS OBTAINED BY MANUALLY PUSHING THE CENTER "M>VING ARCING CONTACT" IN A SLOW BUT CONTINUOUS MOTION. PUSHING ON ONE OF THE SIDE CONTACTS IS NOT ACCEPTABLE, AS THERE MAY BE SOME UNDESIRABLE COCKING OF THE MOVING ASSEMBLY, AND OPERATION BY THE "LEVER. HANDLE" IS NOT ACCEPTABLE BECAUSE THE RAPID MOVEMENT AND OVER TRAVEL SHOCK DO NOT PROVIDE A CRITICAL CHECK. 9.13.9 With the undervoltage attachment de-energized, and the breaker toward the closed position, confirm that the undervoltage attachment is in the TRIPPED condition as indicated by zero clearance between the trip lever and trip bar. (The trip lever will actually be suspending the trip bar about 1/4 inch). 9.13.10 Confirm that the "reset lever" pivot/lock screw is sufficiently loose. to permit movement between the fixed and -moveable "reset arms;" and loosen the locknut on the "reset lever"-adjust screw. Page 39 of 55 .. 9. 13. 7 9 .13 .8 9.13.9 9.13.10 Rev. 8 
9.13.3 9.13.4   Separate the undervoltage coil leads at the in-line c"C:>Iinection beneath the platform.
** M3Q-2 9.13.11 With the moving main contacts in their full open position slowly increase the "reset lever adjustment" by turning the screw clockwise until RESET occurs. On initial adjustment, as much as 10 to 20 turns of the screw may be required.
9.13.4 9.13.S   Remove the two mounting screws, and take away the original undervoltage attachment.
RESET action will be indicated by an audible click, slight dropping of the trip lever and trip bar, and raising of the trip latch. 9.13.12 After RESET action has occurred in Step 9.13.11, turn the "reset adjust screw" additional Then relock the adjust screw and the pivot/lock screw. 9.13.13 Move the breaker toward the closed position until a TRIP occurs as denoted by a readily audible click, dropping of the latch, and kick-out of the trip lever.
9.13.5 9.13.6   Install the new undervoltage attachment in place, making certain that the "trip lever" does not bind with, and is beneath, the breaker "trip bar." Bolt in place with the original mounting hardware. Run the coil lead via the same grommet and routing as t.he original coil, and reconnect to* leads beneath the platform. Either polarity is satisfactory.
Allow the moving assembly to move slowlf toward the open position and confirm that RESET occurs just .!!. the moving assembly comes ..!!!.! (See Step 9.13.11).
9 .13. 6 M3Q-2                                         Page 38 of 55                     Rev. 8
9.13.15 Repeat Steps 9.13.13 and 9.13.14 a* sufficient number of times to be assured that TRIP action (on closing motion) and RESET action (just as the moving assembly comes to rest on opening motion) are correct. If, however, there are any malfunctions or questionable.actions, re-adjust the "reset lever" and repeat Steps 9.13.10 through 9.13.15. Page 40 of 55 9.13.11 9 .13 .12 9.13.13 9 .13 .14 9.13.15 Rev. 8


_______ _
9.13.7  Check coil resistance as follows:
* 9.13.16 U/V TRIP ATTACHMENT MANUAL TEST SUPERVISOR WITNESS INSPECTION HOLD POINT a. Ensure the three (3) points identified as A, B and C on Enclosure 6 are sealed with a glyptal type paint or sealing wax in a manner to reveal any future movement of these points. b. Attach a restraining device (such as string) on the reset lever. Rold the reset lever in the reset position (where it would normally be when coil is energized).  
: a. Ensure that the coil has reached ambient temperature.
: c. Close the breaker. (SW) (IHP) 9.13.16 .a 9.13 .16. b 9.13.16.c  
Using contact pyrometer,-measure the temperature of the U/V Trip Attachment frame (See Enclosure 6).
: d. Slowly release the reset lever until it trips the breaker * ...,....,..,......,..,,,_.,....
Record temperature on Enclosure 7.
: b. Measure resistance between terminals #11 and #12.
Record on Enclosure 7 and verify resistance is satisfactory.*
: 9. 13. 7 9.13.8 .The undervoltage attachment will be shipped with reset adjustment all "out" (i.e. minimum space between the fixed and*moveable reset arms), and therefore should remain in the TRIPPED condition with the breaker fully open.
However, a false RESET usually bccurs during the installation and mounting process. Therefore, the itlitial step is to cycle the undervoltage attachment by manually moving the
                'breaker toward the closed position to allow the undervoltage attachment to trip.
9 .13 .8 NOTE:
FOR FINITE OBSERVATION OF UNDERVOLTAGE OPERATION, BREAKER OPERATION IS OBTAINED BY MANUALLY PUSHING THE CENTER "M>VING ARCING CONTACT" IN A SLOW BUT CONTINUOUS MOTION. PUSHING ON ONE OF THE SIDE CONTACTS IS NOT ACCEPTABLE, AS THERE MAY BE SOME UNDESIRABLE COCKING OF THE MOVING ASSEMBLY, AND OPERATION BY THE "LEVER.
HANDLE" IS NOT ACCEPTABLE BECAUSE THE RAPID MOVEMENT AND OVER TRAVEL SHOCK DO NOT PROVIDE A CRITICAL CHECK.
9.13.9  With the undervoltage attachment de-energized, and the breaker toward the closed position, confirm that the undervoltage attachment is in the TRIPPED condition as indicated by zero clearance between the trip lever and trip bar. (The trip lever will actually be suspending the trip bar about 1/4 inch).
9.13.9 9.13.10  Confirm that the "reset lever" pivot/lock screw is sufficiently loose. to permit movement between the fixed and
            -    moveable "reset arms;" and loosen the locknut on the "reset lever"- adjust screw.
9.13.10 M3Q-2                                  Page 39 of 55                        Rev. 8
 
9.13.11 With the moving main contacts in their full open position slowly increase the "reset lever adjustment" by turning the screw clockwise until RESET occurs. On initial adjustment, as much as 10 to 20 turns of the screw may be required.
RESET action will be indicated by an audible click, slight dropping of the trip lever and trip bar, and raising of the trip latch.
9.13.11 9.13.12 After RESET action has occurred in Step 9.13.11, turn the "reset adjust screw" ~ additional ~* Then relock the adjust screw and the pivot/lock screw.
9 .13 .12 9.13.13 Move the breaker toward the closed position until a TRIP occurs as denoted by a readily audible click, dropping of the latch, and kick-out of the trip lever.
9.13.13 9~13.14 Allow the moving assembly to move slowlf toward the open position and confirm that RESET occurs just .!!. the moving assembly comes ~ ..!!!.! (See Step 9.13.11).
9 .13 .14 9.13.15 Repeat Steps 9.13.13 and 9.13.14 a* sufficient number of times to be assured that TRIP action (on closing motion) and RESET action (just as the moving assembly comes to rest on opening motion) are correct. If, however, there are any malfunctions or questionable.actions, re-adjust the "reset lever" and repeat Steps 9.13.10 through 9.13.15.
9.13.15
* Rev. 8 .
M3Q-2                                  Page 40 of 55
 
9.13.16 U/V TRIP ATTACHMENT MANUAL TEST SUPERVISOR WITNESS
* INSPECTION HOLD POINT
: a. Ensure the three (3) points identified as A, B and C on Enclosure 6 are sealed with a glyptal type paint or sealing wax in a manner to reveal any future movement of these points.
(SW)
(IHP) 9.13.16 .a
: b. Attach a restraining device (such as string) on the reset lever. Rold the reset lever in the reset position (where it would normally be when coil is energized).
9.13 .16. b
: c. Close the breaker.
9.13.16.c
: d. Slowly release the reset lever until it trips the breaker *...,....,..,......,..,,,_.,....
9.13.16.d
9.13.16.d
* M3Q-2 e. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip. f. Verify that the temporary restraint is removed.
: e. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip.
UNDERVOLTAGE TRrP ATTACHMENT COIL TEST SUPERVISOR WITNESS INSPECTION HOLD POINT a. With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing motion. b. Connect a variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.  
9 .13 .16. e
: c. Connect a voltmeter to the line side of the 43VDC test switch * . . , d. Connect load side of the 43VDC test switch to connect stabs Ulland #12. e. With the 43VDC test switch in the open position, energize the power supply. Adjust the to 43 t 2 VDC. Page 41 of 55 9 .13 .16. e 9 .13 .16. f (SW) (Im?) 9.13.17.a 9.13.17.b 9.13.17.c 9.13.17.d 9.13.li.e Rev.
: f. Verify that the temporary restraint is removed.
*
9 .13 .16. f 9.13~17 UNDERVOLTAGE TRrP ATTACHMENT COIL TEST SUPERVISOR WITNESS
* M3Q-2 f. Close the 43VDC test switch and recheck the power supply. If voltage drops below 43 t 2 volts, readjust to proper level. Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connecting arm with the _breaker approximately 1/3 to 1/2 travel toward the closed position.  
* INSPECTION HOLD POINT
: g. Manually close the breaker. Measure gap between undervoltage trip lever and the breaker trip bar and record on Enclosure
: a. With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing (SW)
: 7. h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker. i. SUPERVISOR WITNESS INSPECTION HOLD POINT Reclose the 43VDC test switch. Reclose the breaker. Wait a minimum of thirty (30).minutes, then open the 43VDC test switch. Verify that the breaker trips. Perform this step ten (10) times and record on Enclosure
(Im?)
: 9. (Replacement) 9.13.18 REPLACEMENT U/V TRIP ATTACHMENT LUBRICATION SUPERVISOR WITNESS INSPECTION HOLD POINT Lubricate the U/V trip attachment as described in step 9.12.3. 9.13.19 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST SUPERVISOR WITNESS INSPECTION HOLD POINT a. Close 43VDC test switch. b. Adjust voltage to approximately 43VDC. c. Manually close the breaker. d. Slowly turn the var-iable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage).
motion.
Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open. Page 42 of 55 9. 13
9.13.17.a
* 17. f 9 .13 .17. g 9.13.17.h (SW) . (IBP) 9.13.17.i (SW) (IBP) 9.13.18 (SW) (IHP) 9 .13 .19. a 9 .13 .19. b 9. 13. 19. c 9.13.19.d Rev. 8 
: b. Connect a variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.
*
9.13.17.b
* M3Q-2 e. Repeat Steps 9.13.19.b through 9.13.19.d two (2) more times. The average of the three recorded drop out voltages becomes the "reference" drop out voltage for this U/V trip attachment.*
: c. Connect a voltmeter to the line side of the 43VDC test switch 9.13.17.c
: f. De-energize the test equipment.
: d. Connect th~ load side of the 43VDC test switch to brea~er connect stabs Ulland #12.
Page 43 of SS 9.13.19.e
9.13.17.d
: 9. 13. 19. f Rev. 8 
: e. With the 43VDC test switch in the open position, energize the power supply. Adjust the volt~ge to 43 t 2 VDC.
*
9.13.li.e M3Q-2                                Page 41 of 55                            Rev. 8
* 9.14 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE: M3Q-2 9.14.1 THE FAILURE OF AN UNDER.VOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION.
: f. Close the 43VDC test switch and recheck the power supply.
IF AN UNDERVOLTAGE TRIP ATTACHMENT
If voltage drops below 43 t 2 volts, readjust to proper level. Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connecting arm with the
*FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY.
_breaker approximately 1/3 to 1/2 travel toward the closed position.
DO NOT CONTINUE WITH THE PROCEDURE UNTIL FUIUlTER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
: 9. 13
Enter calibration data on all equipment required for measurements:
* 17. f
EQUIPMENT NOMENCLATURE WEIGHT STAND WEIGHT STAND WEIGHT STAND EQUIPMENT SERIAL NUMBER DATE CALIBRATION DUE DATE 9.14.2 TRIP BAR FORCE MEASUREMENT SUPERVISOR WITNESS INSPECTION HOLD POINT a.-Energize the 43VDC power supply, and close the 43VDC test switch to energize the UV trip attachment.  
: g. Manually close the breaker. Measure gap between undervoltage trip lever and the breaker trip bar and record on Enclosure 7.
: b. Manually close the breaker. c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips. d. Record total weight (weights and weight stand) added to *the bar, on Enclosure
9 .13 .17. g
: 7. e. Repeat steps (b), (c) and (d) two more times. Verify that there were no failures.
: h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker.
9.14.3 UVTA FORCE MEASUREMENT
9.13.17.h
\ \_,
: i. SUPERVISOR WITNESS (SW) .
* I
INSPECTION HOLD POINT (IBP)
/ ,. / SUPERVISOR WITNESS -INSPECTION HOLD POINT a. Load the trip bar with 460 grams of weight as shown on Enclosure
Reclose the 43VDC test switch. Reclose the breaker. Wait a minimum of thirty (30).minutes, then open the 43VDC test switch. Verify that the breaker trips. Perform this step ten (10) times and record on Enclosure 9. (Replacement) 9.13.17.i 9.13.18 REPLACEMENT U/V TRIP ATTACHMENT LUBRICATION SUPERVISOR WITNESS (SW)
: 12. b. Energize the UVTA and manually close the breaker. Page 44 of SS (SW) (IHP) (SW) (IHP) Rev.
INSPECTION HOLD POINT (IBP)
*
Lubricate the U/V trip attachment as described in step 9.12.3.
* M3Q-2 c. Attempt to trip the breaker by de-energizing the UVTA. d. If the breaker fails to trip ,at or below 460 grams, notify the Senior Shift Supervisor.
9.13.18 9.13.19 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST SUPERVISOR WITNESS (SW)
Do not continue with the procedure until further direction is obtained from Nuclear Engineering Department.  
INSPECTION HOLD POINT (IHP)
: e. If breaker tripped: 1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip. 2. Record, on Enclosure 7, the total amount of weight (weights and weight stand) on the trip bar when the breaker fails to trip. f. Remove 60 grams from the trip bar. (c), (d), and (e), two more times. no failures
: a. Close 43VDC test switch.
* Page 4S of SS Repeat steps (b), Verify there were . . Rev. 8 \*
9 .13 .19. a
9.15 BREAKER U/V TRIP TIMING 9.15.l Connect visicorder channels for the following traces. a. Three channels for the three (3) main breaker contacts.
: b. Adjust voltage to approximately 43VDC.
Jumper the three (3) line side stabs together and connect one channel per phase on the load side. b. One channel across the load side of the 43VDC test switch. 9 .15. l.a 9.15.2 BREAKER TRIP TIMING \(..L.8---9-. .,...15""',-1-.-b-M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT a. Verify ready light is lit. b. Verify breaker to be tested is open. c. Verify undervoltage coil is de-energized.  
9 .13 .19. b
: d. Energize 43VDC power supply. e. Close 43VDC test switch. £. Manually close breaker. g. -Start visicorder  
: c. Manually close the breaker.
: h. Open 43VDC test switch. Note that the breaker trips. i. Stop visicorder.  
: 9. 13. 19. c
: j. De-energize 43VDC power supply. k. Remove visicorder trace and identify same. See Step 9 .1. 4. i for required information.-
: d. Slowly turn the var-iable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open.
Record trip time on Enclosure  
9.13.19.d
: 7. l. Repeat Steps d through k two (2) more times. Verify there were no failures.
* M3Q-2                                Page 42 of 55                          Rev. 8
Page 46 of 55 (SW) (IBP) 9. 15. 2. a 9. 15. 2. c 9.15 .2. e 9.15.2.f 9 .15. 2.g 9 .15. 2.h 9.15.2.i 9.15. 2. j 9 .15. 2. k 9.15.2.l Rev. 8 9.16 BREAKER SHUNT TRIP TIMING . tc(J) .. M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT 9.16.l Connect 125VDC power supply to control stabs #3 and #7. 9.16.2 Connect visicorder to stabs #3 and #7. 9.16.3 Energize 125VDC and 43VDC power supplies.
: e. Repeat Steps 9.13.19.b through 9.13.19.d two (2) more times. The average of the three recorded drop out voltages becomes the "reference" drop out voltage for this U/V trip attachment.*                        9.13.19.e
9.16.4 Close 43VDC test switch. 9.16.5 Manually close the breaker. 9.16.6 Start visicorder.
: f. De-energize the test equipment.                       9. 13. 19. f
9.16.7 Close 125VDC test switch. Note that the breaker t.rips. 9.16.8 Stop visicorder and open 125VDC test switch. 9.16.9 Remove visicorder trace and identify same. See step 9.1.4.i for required information.
* M3Q-2 Page 43 of SS Rev. 8
Record trip time on Enclosure
 
: 7. 9.16.10 Repeat steps 9.16.5 through 9.16.9 two (2) more times. *verify that there were no failures.
9.14  TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE:
9.16.11 De-energize 125VDC and 43VDC power supplies.
* THE FAILURE OF AN UNDER.VOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT
Page 47 of 55 (SW) (IEP) 9. 16. 1 9.16.2 9 .16. 3 9 .16. 4 9 .16. 5 9 .16. 7 9.16.8 9.16 .. 9 9.16.10" 9.16.11 Rev. 8 I 9.17 BREAKER CLOSURE TIMING SUPERVISOR WITNESS INSPECTION ROLD POINT " 9.17.l Disconnect visicorder leads from the 43VDC test switch. 9.17.2 Connect visicorder leads to 125VDC source and adjust visicorder.
                                  *FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY. DO NOT CONTINUE WITH THE PROCEDURE UNTIL FUIUlTER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.
Disconnect from the 125VDC source and connect visicorder to breaker control stabs #2 and #8. 9.17.3 Connect 125VDC source to stabs #1 and #8. 9.17.4 Energize 43VDC and 125VDC power Close the 43VDC test switch. 9.17.5 Start visicorder.
9.14.1            Enter calibration data on all equipment required for measurements:
9.17.6 Close 125VDC test switch, depress the test pushbutton and release. Note that breaker closes. \J 9.17.7 Stop visicorder.
EQUIPMENT        EQUIPMENT 0
9.17.8 Open 125VDC test switch. 9.17.9 Open 43VDC test switch. Note that breaker trips. 9.17.10 43VDC and 125VDC power supplies.
CALIBRAT~ON  CALIBRATION NOMENCLATURE        SERIAL NUMBER        DATE        DUE DATE WEIGHT STAND WEIGHT STAND WEIGHT STAND 9.14.2            TRIP BAR FORCE MEASUREMENT SUPERVISOR WITNESS (SW)
9.17.11 Remove visicorder trace and identify same. See Step*9.l.4.i for required information.
INSPECTION HOLD POINT (IHP) a.- Energize the 43VDC power supply, and close the 43VDC test switch to energize the UV trip attachment.
Record closing time on Enclosure  
: b. Manually close the breaker.
: 7. 9.17.12 Repeat Steps 9.17.4 through 9.17.ll two (2) more times. Verify there were no failures.
: c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips.
9.17.13 and remove all test equipment.
: d. Record total weight (weights and weight stand) added to
9.18 BREAKER MEGGER READINGS M3Q-2 SUPERVISOR WITNESS INSPECTION ROLD POINT 9.18.l Reinstall the arc chutes, dust cover, control relay cover and 3 aux control switch covers. Be sure that the upper block cover is installed properly.
                              *the bar, on Enclosure 7.
It has a full top cover lip whereas the other two cover lips are notched for wiring purposes.
: e. Repeat steps (b), (c) and (d) two more times. Verify that there were no failures.
Page 48 of 55 (SW) (IHP) 9.17.1 9.17.2 9.17.3 9.17.4 9.17.S 9.17.6 9.17.7*. 9.17.9 9 .17 .10 9.17.ll I 9.17.12 9.17.13 (SW) (IHP) 9. 18. 1 Rev. 8 
9.14.3            UVTA FORCE MEASUREMENT SUPERVISOR WITNESS (SW)
** 9.18.2 Close breaker and megger at 500 volts, phase to phase, and phase to ground .(Breaker Chassis), using a calibrated megger.
                          -INSPECTION HOLD POINT (IHP)
readings on Enclosure 7
: a. Load the trip bar with 460 grams of weight as shown on Enclosure 12.
* 9.19 RIGHT RAIL STOP LATCH INSPECTION M3Q-2 SUPERVISOR WITNESS INSPECTION HOLD POINT Perform a visual inspection of the right rail stop latch, on the breaker cubicle, to verify that the latch was not damaged during breaker removal and reinstallation.
            \ \_,
Page 49 of SS 9.18.2 (SW) (IHP) 9.19 Rev. 8  
* I
: 10. 0 FINAL TESTING M3Q-2 NOTE: IF CIRCUIT BREAKER MAINTENANCE IS BEING PERFORMED DURING AN OUTAGE, THE FOLLOWING STEPS MAY BE DELETED: 10.l.3.a*, b, c and 10.1.4.a, b, c. 10.l Maintenance Supervisor circles the circuit breaker designation, enters the unit prefix and proceeds to the indicated step. A REACTOR TRIP BYPASS BREAKER -Go to Step 10 .1.1 ---B RF.ACTOR TRIP BYPASS BREAKER -Go to Step 10.1.2 ---A REACTOR TRIP BREAKER -Go to Step 10.1.3 ---B RF.ACTOR TRIP BREAKER -Go to Step 10.l.4 ---10.1.1 A REACTOR TRIP BYPASS BBEAKER a. Notify the Seni"or Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.
          *~*.
Senior Shift Supervisor/Shift Supervisor Date b. SUPERVISOR WITNESS INSPECTION HOLD POINT With the breaker in the fully racked in position, verify that there is adequate clearance between the cell int-erlock tab and the breaker trip bar (l/16"
                /
* min). Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar. c. SUPERVISOR.
                  ,. /      b. Energize the UVTA and manually close the breaker.
WITNESS INSPECTION HOLD POINT Manually close the breaker.*
Page 44 of SS                          Rev. 8 M3Q-2
Operate the cell -interlock mechanism and visuaily verify that the breaker trips b_efore the cell interlock pin clears the highest point of the positioning stop bracket.*
: c. Attempt to trip the breaker by de-energizing the UVTA.
Page "50 of 55 (SW) (IBP) 10. l. lb (SW) (IBP) 10.l.lc Rev. 8 M3Q-2 d. SUPERVISOR WITNESS INSPECTION HOLD POINT Rack the breaker out and inform the*Senior Shift Supervisor/Shift'Supervisor that final testing has been completed.
: d. If the breaker fails to trip ,at or below 460 grams, notify the Senior Shift Supervisor. Do not continue with the procedure until further direction is obtained from Nuclear Engineering Department.
10.1.2 B REACTOR TRIP BYPASS BREAKER a. Notify the Senior Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.
: e. If breaker tripped:
Senior Shift Supervisor/Shift Supervisor Date b. SUPERVISOR WITNESS INSPECTION BOLD POINT With the breaker in the fully racked in position, verify that there is adequate clearance between the* cell interlock tab and the breaker trip bar (1/16" min). Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar. c. SUPERVISOR WITNESS INSPECTION HOLD POINT Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock
: 1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip.
_pin clears the highest point of the positioning stop bracket. d. SUPERVISOR WITNESS INSPECTION HOLD POINT Rack the breaker out and inform the Senior Shift Supervisor/Shift Supervisor that testing had been completed.
: 2. Record, on Enclosure 7, the total amount of weight (weights and weight stand) on the trip bar when the breaker fails to trip.
10.1.3 A REACTOR TRIP BREAKER a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of A Reactor Trip Breaker due to completion of maintenance and reinstallation.
: f. Remove 60 grams from the trip bar. Repeat steps (b),
Page 51 of 55 .* (SW) (IHP) 10. l. ld (SW) (IBP) 10.1. 2b (SW) (IBP) 10.l.2c (SW) (IHP) 10 .1. 2d 10 .1. 3a Rev. 8
(c), (d), and (e), two more times. Verify there were no failures *
* M3Q-2 b. Obtain confirmation from the Senior I&C Supervisor/
* M3Q-2 Page 4S of SS Rev. 8 \*
cognizant I&C Supervisor that required testing set up is complete
 
* I&C Senior/Supervisor Date Time c. Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the A Reactor Trip position.
9.15  BREAKER U/V TRIP TIMING 9.15.l  Connect visicorder channels for the following traces.
to reinstall the original A Reactor Trip Breaker and the original B Reactor Trip Bypass Breaker in their correct _c_u_b_i_c-les.
: a. Three channels for the three (3) main breaker contacts.
and to rack in the A Reactor Trip Breaker and test the cell interlock  
Jumper the three (3) line side stabs together and connect one channel per phase on the load side.
*. d. Obtain permission of the Senior Shift Supervisor/Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
9 .15. l.a
Senior Shift/Shift Supervisor Date Time e. SUPERVISOR WITNESS INSPECTION HOLD POINT With the breaker in the fully racked in position.
: b. One channel across the load side of the 43VDC test switch.
verify that there is adequate clearance between the cell interlock tab and the breaker trip bar (1/16" min). Manipulate the cell interlock with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar. f. SUPERVISOR WITNESS INSPECTION HOLD POINT Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket. g. Inform the cognizant I&C Superiisor that the circuit breaker is ready for the SSPS Trip test. Page 52 of 55 (SWl (IBP) 10. l.3e (SW) (IBP) 10.l.3f 10.l.3g Rev. 8
                                                                                    . .,...15""',-1-.-b-9.15.BREAKER TRIP TIMING     n~t'o
*
                                          \(..L.8--        ~)
* M3Q-2 h. SUPERVISOR WITNESS INSPECTION HOLD POINT After the SSPS Trip test, verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the A Reactor Trip Breaker and the system has been returned to normal. Shift Supervisor Date Time I&C Supervisor Date Time Quality Assurance Date Time . i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure  
SUPERVISOR WITNESS (SW)
: 8. 10.1.4 B REACTOR TRIP BREAKER ---a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS Trip test of B Reactor Trip Breaker due to completion of maintenance and reinstallation
INSPECTION HOLD POINT (IBP)
: a. Verify ready light is lit.
: 9. 15. 2. a
: b. Verify breaker to be tested is open.
: c. Verify undervoltage coil is de-energized.
: 9. 15. 2. c
: d. Energize 43VDC power supply.
: e. Close 43VDC test switch.
9.15 .2. e
                £. Manually close breaker.
9.15.2.f
: g. -Start visicorder 9 .15. 2.g
: h. Open 43VDC test switch.       Note that the breaker trips.
9 .15. 2.h
: i. Stop visicorder.
9.15.2.i
: j. De-energize 43VDC power supply.
9.15. 2. j
: k. Remove visicorder trace and identify same. See Step 9 .1. 4. i for required information.- Record trip time on Enclosure 7.
9 .15. 2. k
: l. Repeat Steps d through k two (2) more times.       Verify there were no failures.
9.15.2.l M3Q-2                                       Page 46 of 55                            Rev. 8
 
                                                . tc(J) 9.16  BREAKER SHUNT TRIP TIMING SUPERVISOR WITNESS
                                      . q;~                                  (SW)
INSPECTION HOLD POINT (IEP) 9.16.l  Connect 125VDC power supply to control stabs #3 and #7.
: 9. 16. 1 9.16.2 Connect visicorder to stabs #3 and #7.
9.16.2 9.16.3  Energize 125VDC and 43VDC power supplies.
9 .16. 3 9.16.4  Close 43VDC test switch.
9 .16. 4 9.16.5  Manually close the breaker.
9 .16. 5 9.16.6  Start visicorder.
9.16.7  Close 125VDC test switch. Note that the breaker t.rips.
9 .16. 7 9.16.8  Stop visicorder and open 125VDC test switch.
9.16.8 9.16.9  Remove visicorder trace and identify same. See step 9.1.4.i for required information. Record trip time on Enclosure 7. 9.16 ..9 9.16.10  Repeat steps 9.16.5 through 9.16.9 two (2) more times.
                *verify that there were no failures.
9.16.10" I
9.16.11  De-energize 125VDC and 43VDC power supplies.
9.16.11 Page 47 of 55                      Rev. 8 M3Q-2
 
9.17  BREAKER CLOSURE TIMING SUPERVISOR WITNESS                                                        (SW)
INSPECTION ROLD POINT                                                      (IHP) 9.17.l  Disconnect
                        "    visicorder leads from the 43VDC test switch.       9.17.1 9.17.2   Connect visicorder leads to 125VDC source and adjust visicorder. Disconnect from the 125VDC source and connect visicorder to breaker control stabs #2 and #8.                   9.17.2 9.17.3    Connect 125VDC source to stabs #1 and #8.                        9.17.3 9.17.4  Energize 43VDC and 125VDC power  s~pplies. Close the 43VDC test switch.                                                     9.17.4 9.17.5    Start visicorder.                                               9.17.S 9.17.6    Close 125VDC test switch, depress the test pushbutton and release. Note that breaker closes.                               9.17.6
\J        9.17.7  Stop visicorder.                                                 9.17.7*.
9.17.8  Open 125VDC test switch.
9.17.9    Open 43VDC test switch. Note that breaker trips.              9.17.9 9.17.10    De-e~ergize 43VDC and 125VDC power supplies.                   9 .17 .10 9.17.11    Remove visicorder trace and identify same. See Step*9.l.4.i 9.17.12 for required information. Record closing time on Enclosure 7.
Repeat Steps 9.17.4 through 9.17.ll two (2) more times.
9.17.ll    I Verify there were no failures.                                 9.17.12 9.17.13   De-energiz~ and remove all test equipment.                     9.17.13 9.18   BREAKER MEGGER READINGS SUPERVISOR WITNESS                                                         (SW)
INSPECTION ROLD POINT                                                       (IHP) 9.18.l   Reinstall the arc chutes, dust cover, control relay cover and 3 aux control switch covers. Be sure that the upper block cover is installed properly. It has a full top cover lip whereas the other two cover lips are notched for wiring purposes.                                                       9. 18. 1 Rev. 8 Page 48 of 55 M3Q-2
 
9.18.2  Close breaker and megger at 500 volts, phase to phase, and phase to ground .(Breaker Chassis), using a calibrated megger. R~cord readings on Enclosure 7
* 9.18.2 9.19 RIGHT RAIL STOP LATCH INSPECTION SUPERVISOR WITNESS                                                (SW)
INSPECTION HOLD POINT                                            (IHP)
Perform a visual inspection of the right rail stop latch, on the breaker cubicle, to verify that the latch was not damaged during breaker removal and reinstallation.                               9.19 Rev. 8 Page 49 of SS M3Q-2
: 10. 0 FINAL TESTING NOTE:
IF CIRCUIT BREAKER MAINTENANCE IS BEING PERFORMED DURING AN OUTAGE, THE FOLLOWING STEPS MAY BE DELETED:
10.l.3.a*, b, c and 10.1.4.a, b, c.
10.l  Maintenance Supervisor circles the circuit breaker designation, enters the unit prefix and proceeds to the indicated step.
            ---A REACTOR TRIP BYPASS BREAKER -      Go to Step 10 .1.1
            ---B RF.ACTOR TRIP BYPASS BREAKER -      Go to Step 10.1.2
            ---A REACTOR TRIP BREAKER -    Go to Step 10.1.3
            ---B RF.ACTOR TRIP BREAKER -    Go  to Step 10.l.4 10.1.1      A REACTOR TRIP BYPASS BBEAKER
: a. Notify the Seni"or Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.
Senior Shift Supervisor/Shift Supervisor        Date
: b. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IBP)
With the breaker in the fully racked in position, verify that there is adequate clearance between the cell int-erlock tab and the breaker trip bar (l/16"
* min). Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.
: 10. l. lb
: c. SUPERVISOR. WITNESS (SW)
INSPECTION HOLD POINT (IBP)
Manually close the breaker.* Operate the cell -interlock mechanism and visuaily verify that the breaker trips b_efore the cell interlock pin clears the highest point of the positioning stop bracket.*
10.l.lc M3Q-2                                    Page "50 of 55                        Rev. 8
: d. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP)
Rack the breaker out and inform the*Senior Shift Supervisor/Shift'Supervisor that final testing has been completed.
: 10. l. ld 10.1.2        B REACTOR TRIP BYPASS BREAKER
: a. Notify the Senior Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.
Senior Shift Supervisor/Shift Supervisor        Date
: b. SUPERVISOR WITNESS (SW)
INSPECTION BOLD POINT (IBP)
With the breaker in the fully racked in position, verify that there is adequate clearance between the* cell interlock tab and the breaker trip bar (1/16" min).
Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.
10.1. 2b
: c. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IBP)
Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock _pin clears the highest point of the positioning stop bracket.
10.l.2c
: d. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP)
Rack the breaker out and inform the Senior Shift Supervisor/Shift Supervisor that f~al testing had been completed.
10 .1. 2d 10.1.3       A REACTOR TRIP BREAKER
: a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of           A Reactor Trip Breaker due to completion of maintenance and reinstallation.
10 .1. 3a M3Q-2                              Page 51 of 55                             Rev. 8
: b. Obtain confirmation from the Senior I&C Supervisor/
cognizant I&C Supervisor that required testing set up is complete *
* c.
I&C Senior/Supervisor                Date Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the Time A Reactor Trip position. to reinstall the original            A Reactor Trip Breaker and the original B Reactor Trip Bypass Breaker in their correct
_c_u_b_i_c-les. and to rack in the      A Reactor Trip Breaker and test the cell interlock *.
: d. Obtain permission of the Senior Shift Supervisor/Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.
Senior Shift/Shift Supervisor           Date     Time
: e. SUPERVISOR WITNESS (SWl INSPECTION HOLD POINT (IBP)
With the breaker in the fully racked in position. verify that there is adequate clearance between the cell interlock tab and the breaker trip bar (1/16" min).
Manipulate the cell interlock with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.
: 10. l.3e
: f. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IBP)
Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket.
10.l.3f
: g. Inform the cognizant I&C Superiisor that the circuit breaker is ready for the SSPS Trip test.
10.l.3g M3Q-2                            Page 52 of 55                         Rev. 8
: h. SUPERVISOR WITNESS (SW)
INSPECTION HOLD POINT (IHP)
After the SSPS   Trip test, verify with the cognizant I&C Supervisor and   the Shift Supervisor that testing has been completed   on the       A Reactor Trip Breaker and the system has   been returned to normal.
i Shift Supervisor                   Date     Time I&C Supervisor                   Date     Time I
I i
                                                                                              \
Quality Assurance                 Date     Time
        . i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure 8.
l0.l.3i 10.1.4
                ---      B REACTOR TRIP BREAKER
: a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS Trip test of         B Reactor Trip Breaker due to completion of maintenance and reinstallation *
* b. Obtain confirmation from the Senior I&C Supervisor/
* b. Obtain confirmation from the Senior I&C Supervisor/
cognizant I&C Supervisor that required testing set up is complete.
cognizant I&C Supervisor that required testing set up is complete.
I&C Senior/Supervisor Date Time c. Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the B Reactor Trip position, to reinstall the original B Reactor Trip breaker and the original A Reactor Trip Bypass breaker in their correct ---*--**cubicles, and to rack in the B Reactor Trip Breaker arid test the cell interlock.  
: 10. l.4a I&C Senior/Supervisor             Date     Time
: d. Obtain permission of the Senior Shift Supervisor/Shift  
: c. Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the       B Reactor Trip position, to reinstall the original         B Reactor Trip breaker and the original
-------Supervisor and assist the Operations Department in the actual circuit breaker transfer.
                      ---    A Reactor Trip Bypass breaker in their correct
Senior Shift/Shift Supervisor Date Time Page 53 of 55 (SW) (IHP) i I ' I i \ l0.l.3i 10. l.4a 10.1. 4c Rev. 8
                  *--**cubicles, and to rack in the         B Reactor Trip Breaker arid test the cell interlock.
* *
10.1. 4c
* M3Q-2 e. SUPERVISOR WITNESS INSPECTION HOLD POINT With the breaker in the fully racked in position, verify that there is adequate clearance between the cell -interlock tab and the breaker trip bar (1/16" min). Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar. f. SUPERVISOR WITNESS INSPECTION HOLD POINT Manually close the breaker.*
: d. Obtain permission of the Senior Shift Supervisor/Shift
Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket. g. Inform the cognizant I&C Supervisor that the circuit breaker is ready for the SSPS Trip test. h. SUPERVISOR WITNESS INSPECTION HOLD POINT After the SSPS Trip Test, verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the B Reactor Trip Breaker and the system has been returned to normal. Shift Supervisor Date Time I&C Supervisor Date Time Quality Assurance Date Time i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure  
              -------Supervisor and assist the Operations Department in the actual circuit breaker transfer.
: 8. Page 54 of SS (SW) (IHP) 10.l.4e (SW) (IHP) 10. l.4f l0. l.4g (SW). (IBP) . 10.1. 4i Rev. 8
Senior Shift/Shift Supervisor         Date     Time
* 11.0 CLOSEOUT AND FINAL REVIEW M3Q-2 11.1 Procedure completed:
* M3Q-2                                    Page 53 of 55                         Rev. 8
Satisfactory  
: e. SUPERVISOR WITNESS (SW)
----
INSPECTION HOLD POINT
Record final cycle counter reading. on Enclosure  
* With the breaker in the fully racked in position, verify that there is adequate clearance between the cell
: 7. 11.2 Remarks: __
          -interlock tab and the breaker trip bar (1/16" min).
11.3 Test performed by: Signature Date 11.4 Reviewed by: Maintenance Supervisor Date Quality Assurance-Date 11.5 A copy of Enclosure 7 has been forwarded to the Senior Staff Engineer -Maintenance.
Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the (IHP) cell interlock tab and the breaker trip bar.
Maintenance Supervisor Date Page 55 of 55 . o Rev. 8 .
10.l.4e
* MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE l CROSS SECTIQNAL VIEW OF TYPE DB-50 CIRCUIT BREAKER QB-!O C1RCU1T BREAKER !IQQ AMPJBJI, §00 Vo!.T! A*C UNDERVOLTAGE .TRIP MENT -M3Q-2 BREAKER SHOWN IN CLOSED POSITION Enclosure l Page l of 2 . S":'\C
: f. SUPERVISOR WITNESS (SW)
* lO'i' \P.P9' COIL.
INSPECTION HOLD POINT (IHP)
lee Revo 8
Manually close the breaker.* Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket.
* ce-50 gtRCU1T eee:AKER SHUNT TRIP ATTACHMENT WITH U.V. ATTACHMENT REMOVED I con.
: 10. l.4f
Jc. BREAKER SHOWN IN CLOSED POSITION M3Q-2 Enclosure 1 Page 2 of 2
: g. Inform the cognizant I&C Supervisor that the circuit breaker is ready for the SSPS Trip test.
* I ' .. : : LC'NE.=I S':" ..!: , lOT \ 1.P.P!A C:Oll.
l0. l.4g
3oe "'."; ReVe 8 M3Q-2 MAINTENANCE PROCEDUBE M3Q-2 ENCLOSUBE 2 BREAKER SERIAL NUMBERS AND POSITIONS A TRIP 02YN201-l B TRIP 02YN20l-2 A TRIP 124Y7268B B TRIP 224Y7268B UNIT In UNIT Enclosure 2 Page 1 of 1 .A BY-PASS 324Y7269B B
: h. SUPERVISOR WITNESS (SW).
424Y7269B
INSPECTION HOLD POINT (IBP) .
' __ A_B_'l_-P_A_s_s
After the SSPS Trip Test, verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the       B Reactor Trip Breaker and the system has been returned to normal.
__ l* -324Y7268B B BY-PASS 424Y7268B Rev. " I
Shift Supervisor               Date     Time I&C Supervisor                 Date     Time Quality Assurance               Date     Time
* M3Q-2 MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 3 CLOSING SOLENIOD -CONSTRUCTION DETAILS *-*--*::J
: i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure 8.
' .. J 0 . 1' ('f f!'iff -QQ I '' , I "' . -I i ["'4 V* ..
10.1. 4i
! ,
* M3Q-2                        Page 54 of SS                          Rev. 8
* 1 :; : : .. : : : .. I ' 11* ,: I: ; i ' \' i: * * : ;, : *' :*:* . '. I: : *1 . '.11. I " I 'f -. ... * .. :, 1 j ' "'*-'=:"¥" . :
 
t ! :* n ' I I i k* i .... , \3 *' Enclosure 3 Page 1 of 1 I I I I 1 I
11.0 CLOSEOUT AND FINAL REVIEW 11.1 Procedure completed:
* 1 l . .:.. : : Ii: i .* ' j':. ' .. I ........
                                    ----Satisfactory     ---~Unsatisfactory
... = Rev. 8 I
* 11.2 Record final cycle counter reading. on Enclosure 7.
* MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 4 CONTROL RELAY -ADJUSTMENT AND CONSTRUCTION DETAILS -"' I -----? ?IN '""'"'"i t\y . . . I ;"'(\ i_il
                        ~----------~~--------------~
\:.., L-soLENOlD .
Remarks: __
ET FRp._ME.
11.3 Test performed by:
* ___...i,.;;;...__._
Signature                 Date 11.4 Reviewed by:
*---i I LE. \JER ,_ _ _..-*-""'\
Maintenance Supervisor           Date Quality Assurance-           Date 11.5 A copy of Enclosure 7 has been forwarded to the Senior Staff Engineer - Maintenance.
I . I RELAY RELEASE ARM I I w '* CLOSING SOLENOID MOVING CORE
Maintenance Supervisor           Date M3Q-2                                   Page 55 of 55                      Rev. 8.
* Rl!!..AY STO? SURF.I.CE REL.EASE L.E'IER COVER .* 159 l\IOVING CONT.'-*'" ,53 A.P 163 / STATIONARY CONT. 1...=> :so-' l'l.P. 18, I '61 .).RC ..
                                                                  . o
:Ni.'f M3Q-2 Enclosure 4 Page 1 of 2 Rev. 8 i-M3Q-2 AUXILIJ\RY SWITCH -CONSTRUCTION Enclosure 4 Page 2 of 2 5 .. A,T S 1..EVEA CON TAC F1lllGEfll COlllTACT-__._,;...;.,....
AO TOA CASE _Rev. B 
*. M3Q-2 I *I 0 lj I ii :: *) I ij ii 11 ii I' MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 5 SHUNT TRIP ATTACHMENT
-LOCATION AND CONSTRUCTION DETAILS LgC.HION .o SUT*ONAA'I' CORE Enclosure 5 Page l of l 0 C01;.. 300 OETAI LS Rev. 8 
*
* M3Q-2 MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 6 UNDERVOLTAGE TRIP ATTACHMENT
-CONSTRUCTION AND LUBRICATION DETAILS Tr:(IP BRACKET ENLARGED VIEW 'Pit ,. ........ .... :: ...
PTI AL.L. SURFACES LATCH GUIDE PIN PT 2 ALL SUAFACU ATCH ENLARGED VIEW '9' SEE VUJiJ I B. *VERIFY SEALANT AT POINTS A,a,c -----SEE ENI.ABGED VIEW I A.' ....... * !.'f(* Enclosure 6 Page 1 of 1 *Rev .. 8 
' . MAINTENANCE PROCEDURE M3Q-2 . ENCLOSURE 7 .EAKER NUMBER _____ _ DATA SHEET DATE. _______________
___ WORK ORDER NUMBER CAUTION! " (..I M3Q-2 ANY DATA FOUND OUT OF SPECIFICATIONS MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION VIA THE SENIOR SHIFT SUPERVISOR.
IF DATA IS OUT OF SPECIFIED RANGE, SUSPEND THE CONTINUANCE OF THE PROCEDURE.
DO NOT TAKE CORRECTIVE ACTION AND IMMEDIATELY NOTIFY. THE SENIOR SHIFT SUPERVISOR TO REPORT TO THE NUCLEAR REGULATORY COMMISSION THAT A REACTOR TRIP CIRCUIT BREAKER HAS BEEN FOUND TO BE OUT OF SPECIFICATION.


===8.6 CYCLE===
MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE l CROSS SECTIQNAL VIEW OF TYPE DB-50 CIRCUIT BREAKER QB-!O C1RCU1T BREAKER
COUNTER READING: AS FOUND : ______ CYCLES 9.1.4.i Breaker Closure Timing: 9.2.9 9.3.9 9.4.2.d 9.4.3.e 9.5.4 1st 2nd 3rd I -----------------------Maximum Acceptable Value: 200 msec. (12 cycles at 60 hz) Breaker U/V Trip Timing: 1st 2nd* 3rd I -------------------------Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) Breaker Shunt Trip Timing: I 1st 2nd 3rd ---------------
              !IQQ AMPJBJI, §00 Vo!.T! A*C UNDERVOLTAGE
Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) Trip Bar Force Measurement:  
    .TRIP ATTACH-
'"? 1st gm. 2nd gm. 3rd gm. Maximum Acceptable Force is 885 gm. for all trials. U/V Trip Lever Force Measurement: , * ./. ..  
      -MENT
-_:____.--1 s t ____ __,gm 2nd _______ ,gm 3rd _____ """'gm Minimum acceptable force is equal to or greater than 460 gms. U/V Trip Attachment Coil Drop Out Voltage: 1st VDC 2nd VDC 3rd VDC ------------Acceptable Range: 14.4 to 28.8 Volts D.C. Enclosure 7 Page 1 of 5 Rev. 8
                                                                    . ~      S":'\C
* BREAKER SERIAL NUMBER ______ _ M3Q-2 9.6.3 Arcing Contacts Adjustment
* lO'i'
: c. As Found Arc Contact Gap r/JA ___ 0B_ 0C __ _ d. As Left Arc Contact Gap r/JA ___ r/JB ___ I/JC __ _ 9.11.1.c Shunt Trip Bar Clearance:
                                                                      \P.P9' COIL.
inch ------------------
iE~MINAI..
Acceptable Tolerance:
lee BREAKER SHOWN IN CLOSED POSITION Enclosure l M3Q-2                                Page l of 2                                    Revo 8
1/32" (.032) to 1/8" (.125) inch 9.11.1.g Shunt Trip Frame Temperature:
 
°F -------Shunt Trip Coil DC Resistance:
ce-50 gtRCU1T eee:AKER SHUNT TRIP                                                                                "'.";
Ohms -----Acceptable Value 55 Ohms to 67 Ohms at 75°F. Ref er to Enclosure 11 for acceptable resistance if temperature is other than 75°F. OF 9.12.1.h U/V Trip Coil Frame Temperature:
ATTACHMENT WITH U.V.
------U/V Trip Coil DC Resistance:
ATTACHMENT REMOVED
Ohms --------Acceptable Value 230 Ohms to 260 Ohms at 75°F. Refer to Enclosure 11 for acceptable resistance if temperature is other than 75°F
                                                                      ~  I LC'NE.=I S':"..!:
* Enclosure 7 Page 2 of 5 Rev. 8 BREAKER SERIAL NUMBER _____ _ *1t M3Q-2 9.12.3.g.
                                                                  , lOT
U/V Trip Bar Clearance:
                                                                    \ 1.P.P!A C:Oll.
_______ inch Acceptable Clearance 1/32 (.032) to 1/8 (0.125) inch.* 9.12.4.d U/V Trip Attachment Coil Drop Out Voltage: \ 9 .13. 7 1st VDC 2nd VDC 3rd voe ---------------Acceptance Criteria:
i!=IMtN~L.
: 1) Voltage is 14.4 to 28.8 VDC. 2) Voltage is within +/-5 volts of
I 1.1_ow~  con.
* voe. (Reference drop out voltage to be entered by supervisor)  
3oe
: 3) Voltage has not trended downward, over 2 successive test intervals, by 2 or more volts. DATE VOLTAGE DATE VOLTAGE (Previous test data to be entered by supervisor)
                                                    ":"~MINA1..
Replacement U/V Trip Coil Frame Temperature:
Jc.
°F ----
BREAKER SHOWN IN CLOSED POSITION
U/V Trip Coil DC Resistance:
* M3Q-2 Enclosure 1 Page 2 of 2 ReVe 8
Ohms -----Acceptable Value: 230 Ohms to 260 Ohms at 75°F. Refer to Enclosure 11 for acceptable resistance if temperature is other than 75°F. 9.13.17.g Replacement U/V Trip Bar Clearance:
 
inch -----Acceptable Clearance 1/32 (.032) to 1/8 (.125) inch. 9.13.19.d Replacement U/V Trip Attachment C.oil Drop Out Voltage: 1st VDC 2nd VDC 3rd VDC ------------Acceptable Range: 14.4 to 28.8 Volts D.C. The average value is the "reference 11 drop out voltage for this U/V trip attachment.
MAINTENANCE PROCEDUBE M3Q-2 ENCLOSUBE 2 BREAKER SERIAL NUMBERS AND POSITIONS UNIT In
9.14.1.d Trip Bar Force Measurement:
                                        .A BY-PASS A TRIP 324Y7269B 02YN201-l B BY~ASS B  TRIP 424Y7269B 02YN20l-2 UNIT ~2 A TRIP                    '- __ A_B_'l_-P_A_s_s__l*
1st gm. 2nd gm. 3rd gm. -----------* -----Maximum Acceptable Force is 885 gm. for all trials. Enclosure 7 Page 3 of 5 , Rev.
124Y7268B                      324Y7268B B BY-PASS B TRIP 424Y7268B 224Y7268B M3Q-2 Enclosure 2 Page 1 of 1                            Rev. " I
*
 
* BREAKER SERIAL NUMBER:..------
MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 3 CLOSING SOLENIOD - CONSTRUCTION DETAILS
WORK ORDER NUMBER._ ________ _ M3Q-2 9.14.2.d U/V Trip Lever Force Measurement:  
                                                                ~
::..lst ______ gm 2nd _____ gm 3rd _____ gm. Minimum Acceptable Force is equal to or greater than 460 gm. 9.15.2.k Breaker U/V Trip Timing: 9.16.9 9.17.11 9.18.2 1st ____ 2nd _____ 3rd _____ _ Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) Breaker Shunt Trip Timing: 1st ____ _ 2nd ----3rd ._ ___ _ Maximum Acceptable Value:. 100 msec (6 cycles at 60 hz) Breaker Closure Timing: l.st ____ 2nd._ ___ 3rd:_ ___ _ Maximum Acceptable Tolerance:
0
200 msec. (12 cycles at 60 hz) Breaker Megger Readings:
                *-*--*::J 1'
0 1 -0 2 ----01-03 __ _ 0 2 -0 3 ---fJ 1 -Gnd ----rJ 2 -Gnd ----fJ 3 -Gnd ---Minimum Acceptable Value is equal to or greater than 2 megohms Enclosure 7 Page 4 of 5 Rev. 8
I
* * .. _ u.1 Cycle Counter Reading: As Left: cycles ------Data Reviewed:
                                      ~--L
Acceptable Unacceptable Maintenance Supervisor Any data found out of specification shall have a Deficiency Report written against it and will be dispositioned by the Nuclear Engineering Department.
('fI "f!'iff i["'
The Circuit Breaker will not be acceptable for service until all Deficiency Reports have been satisfactorily co!!pleted. . All Deficiency Reports properly completed:
                                    , *1 4
Maintenance Supervisor Date Quality Assurance Date BREAKER SERIAL NUMBER. M3Q-2 -------Deficiency Report Numbers: Quality Assurance Enclosure 7 Page 5 of 5 Dat.e
V*..
* Rev. 8
                                                                ~--==ii
* MJQ-2 [ I I I I MAINTENANCE PROCECURE MJQ-2 ENCLOSURE 8 BREAKER "AS FOUND" / "AS LEFT" POSITION A TRIP BREAKER POSITION "AS FOUND" CONDITION UNIT #1 A BY-PASS B TRIP B BY-PASS UNIT lt2 A TRIP l [ A 3Y-PASS l l B TRIP I B BY-PASS REVIEWED BY: Maintenance Supervisor Date Quality Assurance Date Enclosure 8 Page l of 2 I Rev. 8 A TRIP B TRIP * [ A TRIP B TRIP REVIEWED BY: M3Q-2 BREAKER POSITION "AS LEFT" CONDITION UNIT #1 [ I UNIT [ A BY-PASS l B BY-PASS A BY-PASS B BY-PASS Maintenance Supervisor Date Quality Assurance Date Enclosure 8 Page 2 of 2 Rev. 8 
                                                        '.Pl"~**~,v.x-..:.""'
* *
: : ..*;~ : :    : ..
* M3Q-2 .'.1AINTENANCE
                                                                                    -QQ      I I !~
?ROCEDuRE ENCLOSURE 9 REPEATED.VERIFICATION OF UNDERVOLTAGE TRIP ATTACHMENT TEST DATE: TEST '2 DAT!:: Electric an TEST U OATl!:1 Electrician T!S1' lt4 Electri.CiAn TEST U DATE: Electrici41\
I I: ~ ;i ' \' i: **
DATZ: Electrician DATE: Electri.c1an T!ST >>8 DATE: E:lectri.cian 1'!ST >>9 DATE: E:lectr1cian TEST no DATE: Electrician FOLLOWING PROCEDURE STEP* 9.12.3.i CAUT:ON A THIRT.C ( 3 0) MINTJ't'!:
                            ' .. J
WAIT IS i:IEQUIUD BE'IWEEH EACH TtST. Maintenance Supervuor Maintenance Supervisor Maintenance Supen'isor M.aintenance Supervise:
                                    ' 11*
Maintenance Supervisor Maintenance Supervisor Maintenance Supervisor MaintenAnce Supervisor Supervisor Enclosure 9 Page 1 of 2 TIME: TIME; TIM!!1 . Til'IE: 1'!$: TIME:
:  *'        I~    :*:* . '. I:    :
Inspection Hold Point Inapecti.on Hold Point Inspection Hold Point !nspection Hold Point Inspection Hold Point :nspect1on Hold ?01nt Hold ?oint !nspect1on Hold ?01nt Rev. 8 DATE: Electrician T!S'l' 112 DAT!!: Electric Un TEST llJ OAT!!& Electrician TEST 114 CATE:
n
* Electrician TEST 115 DATE: Electrician TEST DATE: Electrician DATE: Electrician TEST li8 DATE: E:lectri.cian DATE: Electrician TEST lilO DATE: E:lectrician M3Q-2 FOLLOWING PROCEDURE STEP CAUTION II. THIM"! (30) MINUTE WAIT IS REQUIIWl BETWEEN EACH TEST. M.llinten.ance Supervisor Maintenance Supervisor l1aintenance Supervisor Maintenance Supervisor Maintenance Supervisor l1aintenance Supervisor Supervisor Supervisor Enclosure 9 Page 2 of 2 TIME: TIME: TIME: TIME: TIME: TIME: TIME: TI:'IE: TIME: Inspection Hold Point Inspection Hold Point Inspection Hold Point Inspection Hold Point Inspection Hold Point Inspection Hold Point !nspection Hold Point rnspectLon Hold ?oint InspectLon Hold ?oint .*.. ... Rev. 8 MJQ-2 MAINTENANCE PROCEDURE MJQ-2 ENCLOSURE 10 OVERCURRENT TRIP BRACKET LOCATIONS AND DUST COVER MODIFICATIONS OVERCURRENT TRIP DUST EXISTING HOLE \"-..NUT INEW) -LOCK WASHER (NEW) Enclosure 10 Page 1 of 1 .. Rev. 8 ,.-, / i I I zi..sl I ZM z.so s l4i i.:J c.J < 1---tqo ., -*!] d !J> Q <:j M3Q-2 MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 11 U/V AND SHUNT TRIP COIL RESISTANCE VS TEMPERATURE CURVES Enclosure 11 Page l of 2 ' ... '\. ' ' ' ' ' ' """ ' ' ' ' " ' ' ' " "" '"""' --' . '\\. " .. ' ' ,, ' ' ' " ' -. --''\ -...... 1--\ ( \""-"--, ,, i I * =< .1: 1 : . -Rev. 8 I 'i *fl, .J -0
                                      *1                ::--'~-                      .     '.11.
* M3Q-2 I I . i I I .... ,, i I .SS ! \\ I I <? 5S -..... \ :<. . *"""" I" ,. ...__._ '7= -*
                                    ~'                  I "                  I            'f  -
-... ._., ...... ._ ..... _ <. :. \' \ 1---"t.i:,. "":..I.. -**
:,            ti~*'                              *~~
-, -. c 7 :-: \ 00 '%,
1j            '    "'*-'=:"&#xa5;"                 . :~IL *-~.:.;;~
..:c. ,"'. i"" Enclosure 11 Page 2 of 2 Rev.
t!                                                  :*
'": .. f * . J, .. :.: '"* *:'*. *.:* :. *.*** ., .... : ::.:,\ ....
II II I' *Iii        1
r '-:_. J' ._,. *. \,_ -., . MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 12 TRIP BAR & tNTA FORCE MEASUREMENT DETAILS -"""" ..........
                                          *1 I
-""'.-, ----1 Brf:!4 ; (0 ,:rtJmtt
k~
* I i / *;-<)
l ..:..
I /// oA/l ,,/ AcW Wfil.*fi,t" I *re "'':." )..C ""t: fr*f N1.-1..f!. -r:::-----
:i .: *Ii:
Enclosure 12 Page 1 of 2 IR1P AA B ::JI
                                                                                        ~
-...iivHT ttiRE f& Cl'ErK foACE
                                                                                    ........I
* Re* ,(: -*-.' ..... '
                            \3 *'
NOTE: PRESS HARD YOU ARE MAKING FIVE (5) COPIES f**: ..  
j':.
'.-:i ' A"DMINISTRATIVE PROCEDURE 3 CHANGE TYPE: ON-THE-SPOT CHANGE D , PERMANENT (GREENJ *TEMPORARY (ORANGE!
                                            ' ..       ~:====~~:.:'!~    . .=
* QJ\.o).
* M3Q-2 Enclosure 3 Page 1 of 1                                                                          Rev. 8
i\,r C..\ct...;,;
 
PROCEDURE
MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 4 CONTROL RELAY - ADJUSTMENT AND CONSTRUCTION DETAILS
-\\1\NM-.\ t.'IU& *EXPIR.ES:
                                    . .I .- - --I -
ALL ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS. lR1 UNIT I PROCEDURE NO. W 3 ()l REV. NO. .f' CHANGE NO. IZI uN1T z PROCEDURE No. m 3 G -REV. NO. ? CHANGE NO. PROPOSED CHANGE: / J
                                    \:..,
"-'je. *NC lo SU r'E!_
                                                    ;"'(\ ? ?IN  .~N '""'"'"i i_il        t\y
I of' I Vtv;t \.Jt.J 1T Tw 0 ''Ll II . I n 7,-,f '/"1 a.o l-"ii'' Tll. If' -0 y,J I 'J -I 118'' Tr;f o I -3 "11 11 By Pn-s s 3-.s 4 '17 :J. '</ t3 rt8 '' fiyphSS L/-d..L/Y 7d..i:, <; 13 '8" Tll.IP --
                                                                        ~C..i.-f"'\
a I CJ -'3 1}9 '' IJyf&#xa5;tSS -.3 a..,q Y 7Q.. & J> &#xa3;3 u f3 'ff'IJSS -'-/ ;J. '/ '/ 7 '1 i' 13 REASON FOR CHANGE: To c.orrc.c.
                                                ~-1 L-soLENOlD
T r'1e.. S-e.IZ.11'-
___...i,.;;;...__._. ~~AGN ET FRp._ME.
L No\ 13 '/ f fo.-5 '-+,
* i
"--Ii'\ """"'2 \: ACTION TAKEN FOR OTHER UNIT: AUTHORIZATION:
                                                    *---I
**suPERVISOR IN CHARGE DUTY SENIOR SHIFT SUPERVISOR OR SHIFT SUPERVISOR DISTRIBUTION TO FIELD COPIES COMPLETED (IF APPLICABLE)
                                              ~---i LE.\JER I,_ __..-*-""'\.       I w
RESPONSIBLE SUPERVISOR
I RELAY RELEASE                                                I ARM CLOSING SOLENOID MOVING CORE *
**SIGNATURE ALSO VERIFIES THAT APPLICABILITY TO BOTH UNITS HAS BEEN CONSIDERED.
* Rl!!..AY lllOL.0~
ACCEPTABLE:
STO? SURF.I.CE REL.EASE L.E'IER COVER .*
POST CHANGE-REVIEW/APPROVAL YES NO DD D*D DD *_I __ I DEPARTMENT HEAD QUALITY ASSURANCE
159 l\IOVING CONT.'-*'" ,53 A.P 163
'SORC (CHAIRMANJ MEETING NO. GENERAL MANAGER* SALEM O!&deg;ERATIONS RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUE!?TING CHANGE. FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN: PERFORMED BY: SIGNATURE RETURN TO DEPARTMENT HEAD FOR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL.
                                          /
CYCLE. AP.3 FORM AP.J-1 DATE DATE DATE :JATE DATE DATE "'-/ i REV. 1Z  
STATIONARY CONT. 1...=>    :so-'
-.
l'l.P. 18, AOJUST~EN'r
* __ I),., ... /. f ' NOTE; PRESS HARO YOU ARE llllAl<ING F'IVE (!)COPIES ADMINISTRATIVE PROCEDURE 3 CHANGE TYPI!:: UNITZ PROCEDURE NO. --""'m""'" ..
                                                                                                          '61 I
...... _______ REV. NO. __ 9 __ CHANGE No._3 ___ _ PROCEDURE NO.  
                                                                                        .).RC :~*.. ~~  ~~~  ~-0: :Ni.'f Enclosure 4                                              Rev. 8 Page 1 of 2 M3Q-2
...... _______ Rl:V. NO. __ .8 ____ CHANGE N0. _ _.3.___ PROP'OSl:D CHANGE: ST'-Q 9.,,3 (C) , J Ge l.H-C-. c.. /,PrM) c. tJ..'-r rt""''-1t4J f""A1 fo
 
: x; /! ttJ;-ul 1-meAJ *r of Co,.J I"''-t is AJof AJCc...ess1ta.y 1 afe11J 'the. bc-eA>k.e,.
AUXILIJ\RY SWITCH - CONSTRUCTION        DET~ILS 5 .. A,T S 1..EVEA CON TAC T---i~&deg;"
IJe.Lc. f-hc. i-0 t-I-Ac. StAI """'-C.. : To 9.7 pro cee.c/. REASON P'09' CH.ANGIE:  
F1lllGEfll COlllTACT-__._,;...;.,....
'/OIJ coulJ
AO TOA CASE Enclosure 4 M3Q-2               Page 2 of 2                                  _Rev. B
+o V<tL.'/ /j,f&deg;Lln.Jf
 
: c.
MAINTENANCE PROCEDURE M3Q-2
j 1-h e.. A-'-' K Sw 1 '4;1.JQ d,..) c::. iJN AJ<l '-k ACTION TAKEN l"OR OTHER UNIT: -3+vs '* 1.. 'I s f), sec.o,.,ullf.ILy
*.                               ENCLOSURE 5 SHUNT TRIP ATTACHMENT - LOCATION AND CONSTRUCTION DETAILS 0
* AUTHORIZATION:
I
Z.=tl-K DISTRIBUTION TO FllELD COP'llES COMPLETED (IP Al'PLlCA*LE) s::i 9 .t._.  
      *I 0 lj  I ii
**s1GNATU"ll:
      *)
AL.SO Yl:"IP'll:S THAT "'""'-1CA81L.IT'Y TO aOTM UNITS HAI *ll:ll:N CONSIOl:IU:o.
      ~I ij
ACCEPTABLE:
                                              .o i
POST CHANGE-REVIEW/APPROVAL L...!::...J L-1
11 ii                                    SUT*ONAA'I'      C01;..
[1J {;? l
CORE          300 I'
...,*
LgC.HION OETAI LS Enclosure 5 M3Q-2                            Page l of l                        Rev. 8
1 ?1 /II r ____ .. _* __ ;_Q_U_"_ .... _*_T_v=_,,._s_\_-u'ii._bii'i'=
 
_________
MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 6 UNDERVOLTAGE TRIP ATTACHMENT - CONSTRUCTION AND LUBRICATION DETAILS Tr:(IP BRACKET
_ . L-J"="" . ! ,"." \S 5'' !IORC ICKAl"MA*I MC.TING NO. ;::r-1 __ __ ..  
                                                                      ~~&14G PTI AL.L. SURFACES LATCH GUIDE PIN PT 2 ALL SUAFACU ENLARGED VIEW 'Pit
*SAL.SM OP'l:RATIONS RICTU"N COMP'L.&Tl:O OR RW:Jl:CTIJ:O FORM TO Ol:P'A,.TMll:NT "CQUICSTING CH ANGii:. FOLLOW-UP' TO REJECTED ON*THE*SPOT CHANGE ACTION TAKEN: PERl"ORMl:D
* ENLARGED VIEW '9' ATCH
*Y: SIGNATU"C "l:TU"N TO Oll:PA"TM*NT Hl:AD P'CI" "OUTING TM"OUGH P'OST CHANG**tt*V**WIA
                                                            ~--- SEE ~ VUJiJ              I B.
.. ftOYAL. cvci.*. """' OATE OATll: OATI: OAT* ltSV. I
                                                                                *VERIFY SEALANT I~TACT AT POINTS A,a,c
* * .. NOTE. F"RESS HARO YOU ARE MAKING FIVE (5) COF"IES CHANGE TYF"E: ADMINISTRATIVE PROCEDURE 3 ll'ERMANENT
                                                              -----SEE ENI.ABGED VIEW      I A.'
{GREEN I D *TEMll'ORARY ON*THE*SPOT CHANGE AL.I.. ON*THE*SPOT CHANGES TO BE CONSIDERED FOR AF"F"L.ICABIL.ITY TO BOTH UNITS. UNITZ
                                                      * !.'f(*
...... -__.':l,,,....
* M3Q-2 Enclosure 6 Page 1 of 1                                                      *Rev .. 8
____________ PAOCEDURENO.
 
__ ......;tn-...,._3,..._C?,_._*
MAINTENANCE PROCEDURE M3Q-2
__ cJ-______________ AEV. NO. REV. NO. PROPOSED CHANGE: C:.h'\N3 e, vAJ. r o"" e. . pt+j <:. t.JAJ,T Tl4Jc -! CHANGE NO. &#xa3; CHANGE NO. Qr' "A" T1!1P -OQ.YAJ , ... J "a** nil' .. o ;;.y1i1 I -3
                                        .       ENCLOSURE 7 DATA SHEET
-
.EAKER ~ERIAL NUMBER_ _ _ _ __
B 'f:J .. Tr*f -"IJ **.  
DATE.__________________ WORK ORDER NUMBER CAUTION!    ~----------~
-a<;-3 '"If,, Stp1t-.SS
ANY DATA FOUND OUT OF SPECIFICATIONS MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION VIA THE SENIOR SHIFT SUPERVISOR. IF DATA IS OUT OF SPECIFIED RANGE, SUSPEND THE CONTINUANCE OF THE PROCEDURE. DO NOT TAKE CORRECTIVE ACTION AND IMMEDIATELY NOTIFY. THE SENIOR SHIFT SUPERVISOR TO REPORT TO THE NUCLEAR REGULATORY COMMISSION THAT A REACTOR TRIP CIRCUIT BREAKER HAS BEEN FOUND TO BE OUT OF SPECIFICATION.
..
8.6      CYCLE COUNTER READING:
a 'I-;l"I'/ a . '*s .. i1ptt-SS -B REASON FO" CHANGE: *i:-a TE. LtJ Tes I ,j e1t.1 it L Nos f&deg;.j' oA.J tJN." tr o..ve 'llfltJ fqJo . 1tiJ ACTION TAl<EN FOA OTHER UNIT: ORANG!!: AUTHORIZATION:
AS FOUND : _ _ _ _ _ _CYCLES 9.1.4.i  Breaker Closure Timing:
Z.-=(1 =trs= T SUllE"VISO" DATE 0" SHll"T . , ** Lb.. DISTRIBUTION TO Flll:LD COPIES (IF  
1st
*'*s1GNATUl'IE ALSO v11:R11"1cs THAT A"'"''-IC:A*11..1Tv TO *OTH UNITS HAS *CCN c:0Ns1011:R11:0.
                            ------ 2nd-------- 3rd---------               I Maximum   Acceptable Value:  200 msec. (12 cycles at 60 hz) 9.2.9    Breaker U/V Trip Timing:
ACCEPTABLE:
I 1st 2nd*         3rd Maximum Acceptable Value:     100 msec. (6 cycles at 60 hz) 9.3.9    Breaker Shunt Trip Timing:
POST CHANGE-REVIEW/
I 1st
APPROVAL 'fl!:S NO .. .f-IC:H Al RM AN} ... : .. 0&#xa5;..ht!:::.Ji RETURN COM .. l..ETEC OR Rl!:JECTEC FORM TO 01!: .. ARTMl!:NT Rl!:QUl!:STING CHANG!!:.
                            --------  2nd
FOL.l..OW*UP TO REJECTED ON*Tlo-lE*SPOT CHANGE ACTION TAKEN: PERFORPo!tED BY: SIGNATU"C "ll:TU"N TO CC"'A"TMll:NT HCAO l"O" ROUTING TH .. OUGH ll'OST C:HANGll:*"ll:VICW/Allll"OVAI..
                                          -------  3rd
CYC:l.I:*
                                                        ----~--
&#xa3; ClATE zlx' )-
Maximum Acceptable Value:    100 msec. (6 cycles at 60 hz) 9.4.2.d   Trip Bar Force Measurement:
_
                                                                              '"?
ClATI!: CATE ltCV. U.
                                                                              ~/
* 0 I NOTE: PRESS HARO YOU ARE MAKING FIVE(!) COPIES CHANGE TYPE: ADMINISTRATIVE PROCEDURE 3 ON*THE*SPOT CHANGE [2(f l"ERMANENT (GREEN*, D *TEMl"ORARY ORANGE PROCEDURE TITLE AL.I.. ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.
(..I 1st          gm. 2nd         gm. 3rd         gm.
PROCEDURE NO. !1:1. 3 G)-REV. NO. CHANGE NO. ' 0 UNIT
Maximum Acceptable Force is 885 gm. for all trials.
9.4.3.U/V Trip Lever Force Measurement:
                                                                          ,* ./. i~.. -s~*/_~_...,:C
                                                                                ~
1s t _ _ _ ___,gm 2nd_______,gm 3rd_ _ _ _ _"""'gm Minimum acceptable force is equal to or greater than 460 gms.
9.5.4    U/V Trip Attachment Coil Drop Out Voltage:
1st
                            ----VDC      2nd
                                            ---VDC      3rd
                                                            -----VDC Acceptable Range:    14.4 to 28.8 Volts D.C.
Enclosure 7 M3Q-2                                         Page 1 of 5                                           Rev. 8
 
BREAKER SERIAL NUMBER_ _ _ _ _ __
9.6.3    Arcing Contacts Adjustment
: c. As Found Arc Contact Gap  r/JA___ 0 B _ 0C_ __
: d. As Left Arc Contact Gap  r/JA___ r/JB___ I/JC___
9.11.1.c  Shunt Trip Bar Clearance:
                                              ------------------ inch Acceptable Tolerance:
1/32" (.032) to 1/8" (.125) inch 9.11.1.g  Shunt Trip Frame Temperature:
                                                    -------&deg;F Shunt Trip Coil DC Resistance:
                                                    -----Ohms Acceptable Value 55 Ohms to 67 Ohms at 75&deg;F.
Ref er to Enclosure 11 for acceptable resistance if temperature is other than 75&deg;F.
9.12.1.h U/V Trip Coil Frame Temperature:
                                                        ------OF U/V Trip Coil DC Resistance:
                                                  --------Ohms Acceptable Value 230 Ohms to 260 Ohms at 75&deg;F. Refer to Enclosure 11 for acceptable resistance if temperature is other than 75&deg;F *
* Enclosure 7 M3Q-2                                     Page 2 of 5                      Rev. 8
 
BREAKER SERIAL NUMBER_ _ _ _ __
9.12.3.g. U/V Trip Bar Clearance: _ _ _ _ _ _ _inch Acceptable Clearance 1/32 (.032) to 1/8 (0.125) inch.*
9.12.4.d  U/V Trip Attachment Coil Drop Out Voltage:
                                                                      \
  *1t            1st
                      ---  VDC  2nd
                                    ------ VDC    3rd
                                                      ------ voe Acceptance Criteria:
: 1)  Voltage is 14.4 to 28.8 VDC.
: 2) Voltage is within +/-5 volts of
* voe. (Reference drop out voltage to be entered by supervisor)
: 3)  Voltage has not trended downward, over 2 successive test intervals, by 2 or more volts.
DATE        VOLTAGE        DATE      VOLTAGE (Previous test data to be entered by supervisor) 9 .13. 7  Replacement U/V Trip Coil Frame Temperature:
                                                                  ----&deg;F Replace~ent  U/V Trip Coil DC Resistance:
                                                              -----Ohms Acceptable Value:   230 Ohms to 260 Ohms at 75&deg;F.
Refer to Enclosure 11 for acceptable resistance if temperature is other than 75&deg;F.
9.13.17.g Replacement U/V Trip Bar Clearance:
                                                        -----inch Acceptable Clearance 1/32 (.032) to 1/8 (.125) inch.
9.13.19.d Replacement U/V Trip Attachment C.oil Drop Out Voltage:
1st
                      ----VDC    2nd
                                    ----VDC    3rd
                                                  ----VDC Acceptable Range:   14.4 to 28.8 Volts D.C.
The average value is the "reference 11 drop out voltage for this U/V trip attachment.
9.14.1.d  Trip Bar Force Measurement:
1st
                      ----gm.     2nd
                                      -------*gm. 3rd
                                                      -----gm.
Maximum Acceptable Force is 885 gm. for all trials.
Enclosure 7 M3Q-2                                    Page 3 of 5                            Rev. 8
 
BREAKER SERIAL NUMBER:..------
WORK ORDER NUMBER.__ _ _ _ _ _ _ __
DATE:-..------------~
* 9.14.2.d  U/V Trip Lever Force Measurement:
::..lst______gm 2nd_____gm 3rd_____gm.
Minimum Acceptable Force is equal to or greater than 460 gm.
9.15.2.k  Breaker U/V Trip Timing:
1st____ 2nd_____ 3rd______
Maximum Acceptable Value:    100 msec. (6 cycles at 60 hz) 9.16.9    Breaker Shunt Trip Timing:
1st_ _ _ __    2nd
                                        ----        3rd Maximum Acceptable Value:. 100 msec (6 cycles at 60 hz) 9.17.11  Breaker Closure Timing:
l.st_ _ _ _ 2nd.__ _ _ 3rd:__ _ __
Maximum Acceptable Tolerance: 200 msec. (12 cycles at 60 hz) 9.18.2    Breaker Megger Readings:
01-03_ __
0 1 - 0 2 ----                         02- 03    ---
fJ 1 - Gnd
                                ----      rJ 2 - Gnd
                                                    ----    fJ 3 - Gnd Minimum Acceptable Value is equal to or greater than 2 megohms Enclosure 7 M3Q-2                                     Page 4 of 5                        Rev. 8
 
_u.1        Cycle Counter Reading:
As Left:
                              ------cycles Data Reviewed:  Acceptable~~~~
Unacceptable~~~~
_Remarks=------------------~--~~
Maintenance Supervisor Any data found out of specification shall have a Deficiency Report written against it and will be dispositioned by the Nuclear Engineering Department. The Circuit Breaker will not be acceptable for service until all Deficiency Reports have been satisfactorily co!!pleted. .
All Deficiency Reports properly completed:
Maintenance Supervisor                Date Quality Assurance                    Date BREAKER SERIAL NUMBER.
* Deficiency Report Numbers:
Quality Assurance                        Dat.e
* M3Q-2 Enclosure 7 Page 5 of 5                          Rev. 8
 
MAINTENANCE PROCECURE MJQ-2 ENCLOSURE 8 BREAKER "AS FOUND" / "AS LEFT" POSITION
* BREAKER POSITION "AS FOUND" CONDITION UNIT #1 A TRIP                        A BY-PASS I
B TRIP                          B BY-PASS UNIT lt2
[    A TRIP l              [    A 3Y-PASS l
I                l I    B TRIP                        B BY-PASS I
I                I REVIEWED BY:
Maintenance Supervisor      Date Quality Assurance        Date Enclosure 8 MJQ-2                    Page l of 2                      Rev. 8
 
BREAKER POSITION "AS LEFT" CONDITION UNIT #1 A TRIP
[  A BY-PASS l
B BY-PASS B TRIP I
*       [    A TRIP UNIT ~2
[    A BY-PASS B TRIP                        B BY-PASS REVIEWED BY:
Maintenance Supervisor      Date Quality Assurance        Date Enclosure 8 Rev. 8 M3Q-2                  Page 2 of 2
 
                                    .'.1AINTENANCE ?ROCEDuRE ~JQ-2 ENCLOSURE 9 REPEATED.VERIFICATION OF UNDERVOLTAGE TRIP ATTACHMENT TEST
* FOLLOWING PROCEDURE STEP* 9.12.3.i CAUT:ON A THIRT.C ( 3 0) MINTJ't'!: WAIT IS i:IEQUIUD BE'IWEEH EACH TtST.
DATE:                                         TIME:
Maintenance Supervuor TEST '2 DAT!::                                         TIME; Electric an                Maintenance Supervisor                  Inspection Hold Point TEST U OATl!:1                                        TIM!!1 Electrician                Maintenance Supen'isor                  Inapecti.on Hold Point T!S1' lt4 Electri.CiAn              M.aintenance Supervise:                   Inspection Hold Point
* TEST U Electrici41\
DATE:
DATZ:
Maintenance Supervisor
                                                                      . Til'IE:
                                                                                  !nspection Hold Point Electrician                Maintenance Supervisor                  Inspection Hold Point DATE:                                          1'!$:
Electri.c1an              Maintenance Supervisor T!ST >>8 DATE:                                          TIME:
E:lectri.cian              MaintenAnce Supervisor                    :nspect1on Hold ?01nt 1'!ST >>9 DATE:                                          7!~:
E:lectr1cian              ~aintenance  Supervisor                  !~spect~on  Hold ?oint TEST  no DATE:
Electrician                                                          !nspect1on Hold ?01nt Enclosure 9 M3Q-2                                          Page 1 of 2                                              Rev. 8
 
FOLLOWING PROCEDURE STEP              9.~3.17.i CAUTION II. THIM"! (30) MINUTE WAIT IS REQUIIWl BETWEEN EACH TEST.
DATE:                                    TIME:
Electrician                                                      Inspection Hold Point T!S'l' 112 DAT!!:                                    TIME:
Electric Un              M.llinten.ance Supervisor              Inspection Hold Point TEST llJ OAT!!&                                    TIME:
Electrician              Maintenance Supervisor                Inspection Hold Point TEST 114 CATE:                                    TIME:                            ....*..
Electrician              l1aintenance Supervisor                Inspection Hold Point TEST 115 DATE:                                    TIME:
Electrician              Maintenance Supervisor                Inspection Hold Point TEST  ~6 DATE:                                    TIME:
Electrician                                                      Inspection Hold Point DATE:
Electrician              Maintenance Supervisor                !nspection Hold Point TEST li8 DATE:                                    TIME:
E:lectri.cian            l1aintenance Supervisor DATE:                                    TI:'IE:
Electrician              ~aintenance    Supervisor              rnspectLon Hold ?oint TEST lilO DATE:                                    TIME:
E:lectrician              ~aintenance    Supervisor              InspectLon Hold ?oint Enclosure 9 M3Q-2                                          Page 2 of 2                                                Rev. 8
 
MAINTENANCE PROCEDURE MJQ-2 ENCLOSURE 10 OVERCURRENT TRIP BRACKET LOCATIONS AND DUST COVER MODIFICATIONS OVERCURRENT TRIP DUST COVER~
                                            \"-..NUT INEW)
EXISTING HOLE
                                              - LOCK WASHER (NEW) i I
I Enclosure 10 MJQ-2                            Page 1 of 1                          Rev. 8
                                                                                /
 
MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 11 U/V AND SHUNT TRIP COIL RESISTANCE VS TEMPERATURE CURVES zi..sl I
ZM
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                                                                  ~1: Z.S ~
0 Enclosure 11 Page l of 2                                                                        Rev. 8 M3Q-2
 
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* M3Q-2 Enclosure 11 Page 2 of 2                                                                          Rev. 8
 
MAINTENANCE PROCEDURE M3Q-2
      ~    '": .. f
* ENCLOSURE 12 TRIP BAR & tNTA FORCE MEASUREMENT DETAILS
. J,
                                                          -".".-""'. . . .-,----1
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                                                  ~'                                                                                                              ~-*
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        *.***     ., ....                                                                                        T~1PP1NG  foACE
:::.:,\. .~~~.~:*-:~-~ r~:
Enclosure 12 Page 1 of 2                                        Re*
J'      ._,.
                                *. \,_ -., .
                                                                                                                                          ,(: - *- .' . . . . . '
 
NOTE: PRESS HARD YOU ARE MAKING FIVE (5) COPIES f**: :-~. ~~-~'-,.                                                           CHANGE TYPE:
  '.-:i '       A"DMINISTRATIVE PROCEDURE 3 ON-THE-SPOT CHANGE                                      ~
                                                                                    ~        PERMANENT (GREENJ D                ,
                                                                                                                                  *TEMPORARY (ORANGE!
                                      ~~o'< ~f\~      QJ\.o). \~~~, \.-\~ ~ee..~')            i\,r C..\ct...;,; \'}<~~
PROCEDURE          TITLE(,.~\ - \\1\NM-.\ ~\C~-+\~'1' '\,~\.'f"i..._"\,...__ ~~ \~l t.'IU&            *EXPIR.ES:
ALL ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.
lR1        UNIT I     PROCEDURE NO.         W      3 ()l                                REV. NO.        .f'      CHANGE NO.  "'-/
IZI        uN1T z      PROCEDURE No.           m    3 G-    ~                                REV. NO.         ?      CHANGE NO. i PROPOSED CHANGE:                  /                    J c_~~ "-'je. NC lo SU r'E!_        ~          P~Jc.         I  of' I Vtv;t ON~
                                                                                              \.Jt.J        Tw 0 a.o l- I 1T
                      ''Ll n II 7,-,f o~ '/"1 "ii''  Tll. If'      - 0 ~ y,J ~ I 'J -I 118'' Tr;f      o ~y,.;    ~o I - 3                              '8"    Tll.IP -- o~'(N a I CJ - '3 "11 By Pn-s s 3- .s 4 '17 :J. '</ t3 11                                                          1}9 '' IJyf&#xa5;tSS - .3 a..,q Y 7Q.. &J> &#xa3;3 rt8 '' fiyphSS L/- d..L/Y 7d..i:, <; 13                        c~ u      f3 'ff'IJSS - '-/ ;J. '/ '/ 7 ~ '1 i' 13 REASON FOR CHANGE:
To      c.orrc.c. T      r'1e.. S-e.IZ.11'- L No\
13 '/ f Pr~S. fo.-5 '-+, O~-S "--Ii'\ """"'2 \:
ACTION TAKEN FOR OTHER UNIT:
AUTHORIZATION:
                                          **suPERVISOR IN CHARGE                      DUTY SENIOR SHIFT SUPERVISOR                        DATE OR SHIFT SUPERVISOR DISTRIBUTION TO FIELD COPIES COMPLETED (IF APPLICABLE)
RESPONSIBLE SUPERVISOR
          **SIGNATURE ALSO VERIFIES THAT APPLICABILITY TO BOTH UNITS HAS BEEN CONSIDERED.
ACCEPTABLE:                                     POST CHANGE-REVIEW/APPROVAL YES          NO DD                                                  DEPARTMENT HEAD                                                  DATE D*D                                              QUALITY ASSURANCE                                                DATE DD                                  'SORC (CHAIRMANJ                      MEETING NO.                               DATE
            *_I__I GENERAL MANAGER* SALEM O!&deg;ERATIONS                                          :JATE RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUE!?TING CHANGE.
FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:
PERFORMED BY:
SIGNATURE                                                    DATE RETURN TO DEPARTMENT HEAD FOR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL. CYCLE.
AP.3                                                            FORM AP.J-1                                                            REV. 1Z
 
__ I),.,                                                                                                                                ...
  -.      /. f '                                NOTE; PRESS HARO YOU ARE llllAl<ING F'IVE (!)COPIES CHANGE TYPI!::
ADMINISTRATIVE PROCEDURE 3
      ~UNITI                    PROCEDURE NO.      --""'m""'"..3~Q-_-_...q,,......_______                        REV. NO. _ _  9__ CHANGE No._3    ____
      ~ UNITZ                    PROCEDURE NO.      --""'cn~...:13o&...;Q-.._-_.o.-
                                                                                ......_______                    Rl:V. NO. _ _.8
____ CHANGE N0. _ _.3.___
PROP'OSl:D CHANGE:
ST'-Q            9.,,3 (C)
                              ~~                  ,                                                      J Ge l.H-C-.              c.. /,PrM) c. tJ..'- 1~ r .s~ rt""''-                                    1t4J f""A1 r~/,
f/,,~ ~ f~ fo ~e1t-o : x; /!                                          ttJ;-ul 1-meAJ *r of Co,.J I"''- t is AJof AJCc...ess1ta.y 1 afe11J                                  'the. bc-eA>k.e,.
IJe.Lc. ~e. f-hc. LA~ i- ("~I-                                0    t- I-Ac.              StAI  """'-C.. : ~NO pro cee.c/.
To .l~ 9.7 REASON P'09' CH.ANGIE:
                      '/OIJ coulJ ~L.f                      +o V<tL.'/ /j,f&deg;Lln.Jf                              -3+vs      '* 1.. 'I ~ '~*'* s
: c. ~~'-L~j 1-h e..                  A-'-' K Sw 1                  e~      '4;1.JQ          f), ~ sec.o,.,ullf.ILy
* d,..) c::. iJN AJ<l '- k ACTION TAKEN l"OR OTHER UNIT:
AUTHORIZATION:                                                                                                                      Z.=tl-K OAT*
DISTRIBUTION TO FllELD COP'llES COMPLETED (IP Al'PLlCA*LE)                                        s::i 9ti:~"*SPGN~"YISO"
                                                                                                                  .t._. ~
    **s1GNATU"ll: AL.SO Yl:"IP'll:S THAT "'""'-1CA81L.IT'Y TO aOTM UNITS HAI *ll:ll:N CONSIOl:IU:o.
ACCEPTABLE:                                            POST CHANGE-REVIEW/APPROVAL
            ~-~                                            ~~~
L...!::...J    L-1                            VI'//~---
[1J {;? l rrl\dllfll'-._*_q__,.~-*...,*. ,.~. ,*01 :-+"b'" _.,T,M,. .~ ~T" "'=~~l:=AD=-----
                                                                                          \
1
                  ?1
                    ~
I I r ____
                        /L-J"=""                      -~_. _*__;_Q_U_"_._*_T_v=_,,._s_\_-u'
                                                      -~: ~- ~..: . ! ,"."
ii._bii'\Si'=5'' o~i-        _
                  ;::r-1__                                          __ .
                                                    !IORC ICKAl"MA*I
                                                                                    ~9 MC.TING NO.                          OATE GICNICR~~                    *SAL.SM OP'l:RATIONS                            OATll:
RICTU"N COMP'L.&Tl:O OR RW:Jl:CTIJ:O FORM TO Ol:P'A,.TMll:NT "CQUICSTING CH ANGii:.
FOLLOW-UP' TO REJECTED ON*THE*SPOT CHANGE ACTION TAKEN:
PERl"ORMl:D *Y:
SIGNATU"C                                                  OATI:
      "l:TU"N TO Oll:PA"TM*NT Hl:AD P'CI" "OUTING TM"OUGH P'OST CHANG**tt*V**WIA . .ftOYAL. cvci.*.
ltSV. I&


==Z. PROCEDURE==
      ..                                  NOTE. F"RESS HARO YOU ARE MAKING FIVE (5) COF"IES CHANGE TYF"E:
ADMINISTRATIVE PROCEDURE 3 ON*THE*SPOT CHANGE                                                        ll'ERMANENT {GREEN I      D  *TEMll'ORARY    ORANG!!:
AL.I.. ON*THE*SPOT CHANGES TO BE CONSIDERED FOR AF"F"L.ICABIL.ITY TO BOTH UNITS.
  ~UNITI                PAOCEDUAENO.~--~rn~~.3~c-.~......-__.':l,,,....____________~                  AEV. NO.      -!    CHANGE NO.      ~
  ~ UNITZ                PAOCEDURENO. __......;tn-...,._3,..._C?,_._*__cJ-
______________~                REV. NO.      &#xa3;    CHANGE NO.        ~
C:.h'\N3 e, eloJJa~..;re_
PROPOSED CHANGE:
                                                                                  ~      .~'-"~pt+j <:.            Qr' vAJ. r o"" e.                                                      t.JAJ,T    Tl4Jc "A" T1!1P            - OQ.YAJ ~o , ... J                                    'f:J .. Tr*f .~
      "a** nil' .. o ;;.y1i1                                                                              - o~y~.J.1'1-1
                                        ~o I -    3 13"/p~S      -  3-~4'&deg;'/ ~t.'1      B "IJ **. Tri~
                                                                                                          -  o~y,..; ~
                                                                                  '"If,, Stp1t-.SS .. .3~'1t7~'-"<t a<;-3 a
                                  'I- ;l"I'/ ~b~ a                            .'*s .. i1ptt-SS -              &#xa3;/.~'# '17~ '-~    B REASON FO" CHANGE:
                  *i:-a  v~,.. TE.        LtJ Tes I              ,j e1t.1 it L      Nos        1tiJ f&deg;.j' ;t;o~.l      oA.J    tJN." tr o..ve            'llfltJ    fqJo .
* ACTION TAl<EN FOA OTHER UNIT:
AUTHORIZATION:                                                                                                                    Z.-=(1 =trs=
T SUllE"VISO"                DATE 0" SHll"T SUllC"V~O"          .
DISTRIBUTION TO Flll:LD COPIES COM~LETED (IF A~~LIC:ABLE)                                    , ** ~l. Lb..
  *'*s1GNATUl'IE ALSO v11:R11"1cs THAT A"'"''-IC:A*11..1Tv TO *OTH UNITS HAS *CCN c:0Ns1011:R11:0.
ACCEPTABLE:                                    POST CHANGE-REVIEW/ APPROVAL
          'fl!:S          NO
                                                                                                                        &#xa3; '"/7-P~
ClATE
                                                                            . . .f-                                    -~J;
                                                                                                                          ~or+e:
zlx'_)-
                                                                                                                        ~r~1<&s so~c:. IC:H Al RM AN}                                                              ClATI!:
                                                ...:..0&#xa5;..ht!:::.Ji RETURN COM .. l..ETEC OR Rl!:JECTEC FORM TO 01!: .. ARTMl!:NT Rl!:QUl!:STING CHANG!!:.
FOL.l..OW*UP TO REJECTED ON*Tlo-lE*SPOT CHANGE ACTION TAKEN:
PERFORPo!tED BY:
SIGNATU"C                                                CATE "ll:TU"N TO CC"'A"TMll:NT HCAO l"O" ROUTING TH .. OUGH ll'OST C:HANGll:*"ll:VICW/Allll"OVAI.. CYC:l.I:*
l'Oltll~t                                                              ltCV. U.


NO.
0 I                          NOTE: PRESS HARO YOU ARE MAKING FIVE(!) COPIES CHANGE TYPE:
REV. NO. CHANGE NO. PROPOSED CHANGE: ACTION TAKEN FOR OTHER UNIT: s ""'e: AUTHORIZATION:
ADMINISTRATIVE PROCEDURE 3 ON*THE*SPOT CHANGE                              [2(f  l"ERMANENT (GREEN*,      D  *TEMl"ORARY ORANGE PROCEDURE TITLE AL.I.. ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.
OR SHll'"T SUl"ERVISOR DISTRIBUTION TO FIELD COPIES COMPLE;:TED (IF APPLICABLE) RESPONSIBLE SUPERVISOR  
  ~UNITI                                                                                    ~
*&deg;*SIGNATURE ALSO VERIFIES THAT APl"LICAlllLITY TO BOTH UNITS HAS BEEN CONSIDERED.
PROCEDURE NO.      !1:1. 3 G)- ~                            REV. NO.          CHANGE NO.
0      UNITZ. PROCEDURE NO.      m3~-~                                    REV. NO.   ~    CHANGE NO.
PROPOSED CHANGE:
* ACTION TAKEN FOR OTHER UNIT:
AUTHORIZATION:
s ""'e:
OR SHll'"T SUl"ERVISOR DISTRIBUTION TO FIELD COPIES COMPLE;:TED (IF APPLICABLE)             SI~  RESPONSIBLE SUPERVISOR
  *&deg;*SIGNATURE ALSO VERIFIES THAT APl"LICAlllLITY TO BOTH UNITS HAS BEEN CONSIDERED.
ACCEPTABLE:
ACCEPTABLE:
YE!I NO RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUESTING CHANGE. FOL.L.OW*UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN: PERFORMED BY: SIGNATURE RETURN TO DEl"ARTMENT HEAD l'"OR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL CYCLE.--i.-1.1-Rr 4 DATE a J DATE DATE :JATE DATE REV. t;}}
YE!I         NO
                                                                                                -i.-1.1-Rr DATE a4137><~
J  DATE DATE
:JATE RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUESTING CHANGE.
FOL.L.OW*UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:
PERFORMED BY:
SIGNATURE                                       DATE RETURN TO DEl"ARTMENT HEAD l'"OR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL CYCLE.-
REV. t;}}

Latest revision as of 12:13, 23 February 2020

Rev 8 to Procedure M3Q-2, Reactor Trip & Reactor Trip Bypass Air Circuit Breaker Semiannual Insp Lubrication & Testing.
ML18092A750
Person / Time
Site: Salem  PSEG icon.png
Issue date: 01/21/1985
From:
Public Service Enterprise Group
To:
Shared Package
ML18092A749 List:
References
M3Q-2, NUDOCS 8508290139
Download: ML18092A750 (80)


Text

  • .

I ' MAINTENANCE PROCEDURE All-1 ENCLOSURE 1 PROCEDURE APPROVAL COVER SHEET

  • PROCEDURE NUMBER :_ _..;.;M3;;..Q~-.;;;2_ _ _ _ _ _ __ REVISION NUMBER: --___;;~---

TITLE: REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER SEMI-ANNUAL INSPECTION LUBRICATION AND TESTING 8

REMARKS: THIS PROCEDURE IS SAFE'rY RELATED.

ALL DOCUMENTATION SHALL BE MAINTAINED IN ACCORDANCE WITH ADMINISTRATIVE PROCEDURE (AP) 11 RECORD RETENTION PROGRAM.

TRIS PROCEDURE HAS BEEN REVIEWED .AND DETEBMINED TO BE IN COMPLIANCE WITH TECHNICAL SPECIFICATION REQUIREMENTS. '

UNIT #1 T.S. 4.3.1.1.1 UNIT #2 T.S. 4.3.1.1.

SUMMARY

OF REVISION: 1) INCORPORATE APPLICABLE ITEMS ADDRESSED IN S-C-RlOO-NFD-081 REV. 9.

2) INCORPORATE OTSC #1 AND 112.

q_ i.2."~

3) SWAPPED STEPS !r.1;;¢::3 AND 9.12.4
4) MOVED SHUNT TRIP TIMING (STEP 9. 11. 2) TO STEP 9.16 APPROVAL:

SUBMITTED/DATE:

- 1 /-/ B-8:S-ENGINEERING/DATE: I I - I ?3-t;S NDE LEVEL III/DATE: '/

QAD/DATE: I /-I B-i.:>>-

MAINT. MGR./DATE:

SORC CHAIRMAN/NUMBER/DATE:

  • GEN. MGR. SALEM OPS./DATE:

Rev *. o A-11-1 Enclosure 1 Page 1 of 1

I*

.. , " SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 INDEX STEP PAGE 1.0 TITLE 3 2.0 PURPOSE 3 3.0 APPLICABILITY/SCOPE 3

4.0 REFERENCES

3 5.0 ENCLOSURES 4 6.0 RESPONSIBILITIES 4 7.0 PRECAUTIONS .AND LIMITATIONS 4 8.0 PREREQUISITES 5 9.0 PROCEDURE 10 9.1 EQUIPMENT SETUP AND BREAKER CLOSURE TIMING 10 9.2 BREAKER U/V TRIP TIMING 12 9.3 BREAKER SHUNT TRIP TIMING 13 9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT 14

.9~5 U/V TRIP ATTACHMENT CO.IL DROP OUT VOLTAGE TEST 16 9.6 INSPECTION AND ADJUSTMENT OF CONTACTS 17 9.7 BREAKER CLEANING AND INSPECTION 20 9.8 OPERATING MECHANISM CHECKs 23 9.9 CLOSING COIL INSPECTION AND REPLACEMENT 24 9.10 CONTROL RELAY INSPECTION 25 9~11 SHUNT TRIP INSPECTION 28 9.12 U/V TRIP ATTACHMENT 30 9.12.1 INSPECTION 31

9. 12 .2 LUBRICATION 33 Page l of 54

INDEX (continued)

STEP. PAGE 9.12.3 COIL TEST 36 9.12.4 DROP OUT VOLTAGE TEST 37 9.13 U/V TRIP ATTACHMENT REPLACEMENT 38 9.14 MEASUREMENT OF TRIP BAR AND U/V TRIP LEVER FORCES 44

9. 15 BREAKER U/V TRIP TIMING 46 9 .16 SHUNT TRIP TIMING 47 9.17 BREAKER CLOSURE T~ING 48*

9.18 BREAKER MEGGER READINGS 49 9.19 .RIGHT RAIL STOP LATCH INSPECTION 49 10.0 FINAL TESTING 50 7

  • M3Q-2 Page 2 of 55 Rev. 8

' . SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-2 1.0 TITLE REACTOR TRIP AND REACTOR TRIP BYPASS AIR CIRCUIT BREAKER INSPECTION, LUBRICATION AND TESTING (Unit 1 T.S. 4.3.1.1.l and Unit 2 T.S. 4.3.1.1) 2.0 PURPOSE The purpose of this procedure is to guide personnel conducting semi-annual and refueling outage inspection, lubrication and testing of the Reactor Trip and Reactor Trip Bypass ACB's and replacement of selected components.

3.0 APPLICABILITY/SCOPE 3.1 APPLICABILITY .

This procedure is applicable to the Westinghouse Air Circuit Breakers (Model DB-50) used in the Salem Units Ul and #2 Reactor Trip and Reactor Trip Bypass applications.

3.2 SCOPE This procedure provides guidance for the periodic inspection and testing of the Under Voltage Trip Attachment (UVTA), Shunt Trip

  • 4.0 Attachment, Closing.Coil, Control Relay and Breaker Operating Mechanism. Additionally, the periodic lubrication of.the UVTA and the force measurements of the Trip Bar and Under Voltage Trip.Lever are addressed.

REFERENCES 4.1 Westinghouse Technical Manual - Low Voltage Enclosed Switchgear (DB50 ACB), P.S.B.P. 301107, Issue U2.

4.2 West~nghouse Technical Manual - Replacement Instructions for Reactor Trip Switchgear Undervoltage Attachment, PSBP 127879, Issue U 4.

4.3 Public Service Field Directive S-C-RlOO-NFD-081-Rev. 9.

4.4 Westinghouse Letter NCD-ELEC-18 dated December 17, 1971.

4.5 Westinghouse EMS, WES2196 to NES380 dated March 4, 1984 and March 7, 1983.

4.6 Reactor Trip Breaker Controls wiring diagram, Public Service Drawing Number 203646 Rev. 7.

4.7 PSE&G Letters to NRC dated March 14, 1983 and April 28, 1983.

4.8 Public Service Safety Evaluation S-C-R-120-CSE-254 .

M3Q-2 Page 3 of 55 Rev. 8

5. 0 ENCLOSURES.

5 .1 Enclosure 1 - Cross Sectional Views of Type DB-50 Ci_rcui t Breaker.

S.2 Enclosure 2 - Breaker Serial Numbers and Positions 5.3 Enclosure~3 - Closing Solenoid - Construction Details 5.4 Enclosure 4 - Control Relay and Auxiliary Switch- Adjustment and Construction Details 5.5 Enclosure 5 - Shunt Trip Attachment - Location and Construction Details 5.6 Enclosure 6 - Undervoltage Trip Attachment - Construction and Lubrication Details 5.1 Enclosure 7 - Data Sheet

  • 5~8 Enclosure 8 - Breaker "As Found"/"As Left" positions 5.9 Enclosure 9 - Repeated Verification of Undervoltage Trip Attachment Test 5.10 Enclosure 10 Overcurrent Trip Bracke~ Locations and Dust Cover Modification 5.11 Enclosure 11 - U/V arid Shunt Trip Coil Resistance vs Temperature Curves 5.12 Enclosure 12 - Trip Bar and UVTA Force Measurement Details.

6.0 RESPONSIBILITIES 6.1 It is the responsibility of the Maintenance Supervisor in charge of the test to ensure that notification is made to the Nuclear Regulatory Commission via the Senior Shift Supervisor whenever any data on Enclosure 7 is out of specification or an undervoltage trip device failure has occurred. This notification must be made in one hour in accordanc~ with Reference 4.9. Prior to any corrective action being taken, Nuclear Plant Engineering must also be notified.

7.0 PRECAUTIONS AND LIMITATIONS 7 .1 When working around electrical equipment. safety precautions and work habits specified in the Electric Production Department Safety Manual shall be observed by all personnel involved.

7.2 Except for use in cleaning of removed arc chutes, avoid the use of high pressure air. Dirt, grit or other substances can be driven into spaces between parts creating friction, which would not otherwise occur. The maximum allowable air pressure is thirty (30)

PSIG *

  • M3Q-2 Page 4 of 55 Rev. 8
7. 3 If a** new or spare breaker is to be installed, inspect for the following:
  • 1.

2.

over current trip brackets shall be removed from trip bar.

If found installed, no action shall be taken without contacting Nuclear Engineering Department and Westinghouse Manager -

Operat1.ng Plant Projects. (See Ref 4.3).

Ensure the dust cover modifications, as specified in Design Change Packages 1EC1617 and 2EC1618, have been performed.

Refer to Enclosure 10 for Items l and 2.

3. Ensure trip button cover pin modification has been performed in accordance with DR 84-3262 - ~crofilm 1367-0697.

7.4 In addition to the normal precautions taken when working around electrical equipment as specified in the Electric Production Department Safety manual, care must be taken to stand clear of the various mechanical mechanisms associated with these breakers.

7.5 Before any Maintenance work is performed, make certain that all control circuits are open and that the breaker is removed from the metal-clad unit.

7 .6 Solvents shall only be of the type specified, and shall only be used;'

on the points specified, in this procedure *

  • 7.7 7.8 No modification or adjustment should be made to this equipment without first evaluating the impact of these actions on SAFETY.

Non-approved modifications or adjustments shall not be made.

Lubricant used in this procedure is flammable. Ensure adequate ventilation and observe all necessary precautions and procedures.

Avoid prolonged exposure to skin. Refer to Reference 4.3 for specific handling precautions.

8.0 PREREQUISITES 8.1 Properly calibrated digital multimeter, contact pyrometer, and calibrated megger will be required.

8.2 Calibration Data EQUIPMENT EQUIPMENT CALIBRATION CALIBRATION NOMENCLATURE . SERIAL NUMBER DATE DUE DATE (l) _ _ _ _ __

(2) _ _ _ _ __

(3) _ _ _ _ __

(4) _ _ _ _ __

M3Q-2 Page 5 of 55 Rev. 8

8.3 The supervisor in charge of the test should enter U/V Trip Attachment Coil "reference" and previous drop out voltage values on Enclosure 7, step 9.12.3.d prior to starting the testing.

NOTE:

IF CIRCUIT BREAKER ?wjAINTENANCE IS BEING PERFORMED IN CONJUNCTION WITH MAINTENANCE PROCEDURE M3Q-3 DELETE STEPS 8. 4 AND 8. 5 AND PROCEED WITH STEP 9.0.

8.4 The semi-annual maintenance of the circuit breakers shall be performed in the following sequence:

8.4.1 A Reactor Trip ByPass Breaker 8.4.2 B Reactor Trip Bypass Breaker 8.4.3 A Reactor Trip Breaker 8.4.4 B Reactor Trip Breaker 8.5 Pre~Maintenance Notification Requirements:

8.5.1 Maintenance Supervisor circles the circuit breaker designation, enters the unit prefix, notifies I&C Department and proceeds to the indicated required step

I&C Supervisor Date/Time Maintenance Supervisor Date/Time

a. A Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift Supervisor to remove the breaker from cubicle.

Senior Shift/Shift Supervisor Date

  • M3Q-2 Page 6 of 55 Rev. 8

(2) If the breaker has a cycle counter installed, record the number of cycles on the counter prior to testing on Enclosure 7 *

(3) Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.

b. B Reactor Trip Bypass Breaker (1) Obtain permission of the Senior Shift/Shift to remove the breaker from cubicle.

Senior Shift/Shift Supervisor Date (2) If the breaker has a cycle coutlter installed, record the number of cycles on the counter prior to test~ng on Enclosure 7.

(3) Enter the breaker serial number on Enclosure 8 and proceed to Step 9.0 to commence actual maintenance.

c. A Reactor Trip Breaker (l) Notify the Senior I&C Supervisor that the I&C Department must* set up to perform SSPS trip test of A Reactor Trip Breaker due to maintenance.

(2) Obtain confirmation from the Senior I&C Supervisor/

Cognizant I&C Supervisor that required testing set up is complete.

I&C Senior/Supervisor Date Time.

(3) Inform the Senior Shift Supervisor/Shift Supervisor of requirement to remove the A Reactor Trip Breaker and to install the B Reactor Trip Bypass in the A Trip position.

(4) Obtain permission of the Senior Shift Supervisor/

Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.

Senior Supervisor/Supervisor Date T:ime

.. (5) SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the A Reactor Trip Breaker* position and the system has been returned to normal.

Shift Supervisor Date Time I&C Supervisor . Date Time Quality Assurance Date Time (6) If the breaker has a cycle counter installed, record the number of cycles on the counter prior tq testing on Enclosure 7.

(7) Enter the serial number of the circuit breaker just removed on Enclosure 8.

d. B Reactor Trip Breaker (1) Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of B Reactor Trip Breaker due to maintenance.

(2) Obtain confirmation from the Senior I&C Supervisor/

Cognizant I&C Supervisor that required testing set_up is complete.

I&C Senior/Supervisor* Date Time (3) Inform the Senior Shift Superiiisor/Shift Supervisor of requirement to remove the B Reactor Trip Breaker and to install the A Reactor Trip Bypass in the B Trip position.

(4) Obtain permission of the. Senior Shift Supervisor/

Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.

Senior Supervisor/Supervisor Date Time

(5) SUPERVISOR WITNESS (SW)

INSPECTION.HOLD POINT (IHP)

After the circuit breaker transfer verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the B Reactor Trip Breaker position and the system has been returned to normal.

Shift Supervisor Date Time I&:C Supervisor Date Time Quality Assurance Date Time (6) If the breaker has a cycle c9unter installed, record the number of cycles on the counter prior to testing on Enclosure 7.

(7) Enter the serial number of the circuit breaker just removed on Enclosure 8 *

9.0 PROCEDURE NOTE:

ENCLOSURE 8 WILL BE USED TO RECORD ANY CHANGE IN BREAKER POSITION FROM THE NORMAL POSITION INDICATED ON ENCLOSURE 2, WHEN ALL MAINTENANCE WORK IS COMPLETED.

9 .1 EQUIPMENT SETUP AND BREAKER -CLOSURE TIMING 9.1.1 Connect a 43t2VDC source through a 2 pole test switch (43VDC Test Switch) to control st.abs 1111 and H12. This.

will be the supply voltage to the UV trip attachment.

9.1. l 9.1.2 Connect a 125VDC test source to control stabs #1 and #8 and con~ect a momentary push button between control stabs Hl and #2. This will be the supply voltage for the control relay and the closing coil.

9.1.2 9.1.3 Connect visicorder channels for the following traces:

a. Three channels for the three (3) main breaker contacts.

Jumper all three (3) line side stabs together, and connect one channel per phase on the load side.

9.1.3.a.

b. One channel across the load side of the 43VDC test switch.

9.1.3.b

c. One channel -on breaker control stabs #2 and HS for breaker .I

. I closure voltage (125VDC).

u)

I 9.1.3.c :1 9 .1. 4 .BREAKER CLOSURE TIMING ~~

SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

a. Energize 43VDC power supply, then close 43VDC test switch.

Verify the voltage is 43 t 2VDC, adjust power supply if necessary.

9.1.4.a

b. Energize 125VDC power supply.
  • 9.1.4.b
c. Start visicorder.

9.1.4.c

d. Close the 125VDC test switch, depress the test.push button and release. Note that the breaker closes.

9.1.4.d

e. Stop visicorder.

9.1.4.e

f. Open 125VDC. test switch.

9.1.4.f

g. Open 43VDC test switch. Note that the breaker trips.

9.1.4.g I

.j Page 10 of 55 Rev. 8 M3Q-2

h. De-energize 43VDC and 12SVDC power supplies.

9.1.4.h

i. Remove visicorder trace and identify same. Record closing time on Enclo~ure 7.

9.1.4.i NOTE:

RECORD THE FOLLOWING INFORMATION ON EACH TRACE:

1. Breaker serial number (S/N) and position
2. Visicorder Speed (10 IN/SEC.)
3. Timing Frequency (60 Hz)
4. Indicate paper direction S. Timing Line period (0.01 SEC.)
6. Procedure number M3Q-2
7. Date
8. Electrician/Test Engineer Signature
9. Opening Time or Closing Time
10. "QA Record - Retain in Accordance with APll"
j. Repeat steps a through i.two (2) more times. Verify that there were no failures.

9.1.4.j

' 9. 2 BREAKER UV TRIP TIMING SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP) 9.2.l Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight.

9.2.l 9.2.2 Energize 43VDC power supply 9.2.2 9.2.3 Close 43VDC test switch 9.2.3 9.2.4 Manually close the breaker 9.2.4 9.2.5 Start_visicorder 9.2.5

~ 'v 9.2.6 Open the 43VDC test switch. Note that the breaker trips.

9.2.6

~ 9.2.7 Stop visicorder 9.2.7 9.2.8 De-energize 43VDC power supply.

9.2.8 9.2.9 Remove visicorder trace and identify same. See step 9.1.4.i for required information. Record trip time on Enclosure 7. 9.2.9 9.2.10 Repeat steps 9.2.2 through 9.2.9 two (2) more times.

Verify that there were no failures *

-~

  • M3Q-2 Page 12 of 55 Rev. 8

9.3 BREAKER SHUNT TRIP TIMING SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP) 9.3.l Re~ove 125VDC power supply from breaker control stabs #1 and

  1. 8 and reconnect to control stabs #3 and #7.

9.3.l 9.3.2 Disconnect visicorder from stabs #2 and #8 and reconnect to 113 and 117. 9.3.2 9.3.3 Energize 125VDC and 43VDC power supplies.

9.3.3 9.3.4 Close 43VDC test switch.

9.3.4 9.3.5 Manually close the breaker.

9.3.5 9.3.6 Start visicorder.

9.3.6 9.3.7 Close 125VDC test switch. Note that the breaker trips.

9.3.*7 9.3.8 Stop visicorder and open 125VDC test switch.

9.3.8 9.3.9 Remove visicorder trace and identify same. See step 9.1.4.1 for required information. Record trip time on Enclosure 7. 9.3.9 9.3.10 Repeat steps 9.3.5 through 9.3.9 two (2) more times.

Verify that there were no failures.

9.3.10 9.3.11 De-energize 125VDC and 43VDC power supplies.

9.3.11 .

  • M3Q-2 Page 13 of 55 Rev. 8

9.4 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE:

THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY. DO NOT CONTINUE WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.

9.4.1 Enter calibration data on all equipment required for measurements:

EQUIPMENT EQUIPMENT CALIBRATioN CALIBRATION NOMENCLATURE SERIAL NUMBER DATE DUE DATE WEIGHT STAND WEIGHT SET WEIGHT SET

9. 4. 2 TRIP BAR FORCE MEASUREMENT
  • SUPERVISOR WITNESS INSPECTION HOLD POINT
a. Energize the 43VDC power suppiy and close the 43VDC test switch to energize the UV trip attachment.

(SW)

(IHP)

b. Manually close the breaker.
c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips.
d. Record total weight (weights and weight stand) added to

-the bar, on Enclosure 7.

e. Repeat steps (b), (c) and (d) two more times. Verify* that there were no failures.

M3Q-2 Page 14 of SS Rev. 8

9.4.3 UVTA FORCE MEASUREMENT SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP) a.~ Load the trip bar with 460 grams of weight as shown on Enclosure 12.

b. Energize the UVTA and manually close the breaker.
c. Attempt to trip the breaker by de-energizing the UVTA:
d. If the breaker fails to trip at or below 460 grams, notify the Senior Shift Supervisor. Do not .. continue with the procedure until further direction is obtained from Nuclear Engineering Department:
e. If breaker tripped:
1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip.

- - 2. Record, on Enclosure 7, the total amount of weight (weights and weightstand) on the.trip bar when the breaker fails to trip.

f. *** Remove 60 grams from .the trip bar; Repeat steps (H), (c),
  • (d), and (e), two more times. Verify there were no failures. *---------

M3Q-2 Page 15 of 55 Rev. 8

I 9.5 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST

    • SUPERVISOR WITNESS INSPECTION HOLD POINT 9.5.1 Close 43VDC test switch.

(SW)

(IHP) 9.5.1 9.5.2 Adjust voltage to approximately 43VDC.

9.5.2 9.5.3 Manually close the breaker.

9.5.3 9.5.4 Slowly turn the variable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open (Undervoltage Trip Attachment Coil drop' out voltage).

9.5.4

~

9.5.5 Repeat steps 9.5.2 through 9.5.4 two (2) more times. Verify that there-were no failures.

9.5.6 De-energize the test equipment and remove all test equipment.

9. 5. 6_

M3Q-2 Page 16 of 55 Rev. 8°

9.6 INSPECTION AND ADJUSTMENT OF CONTACTS SUPERVISOR WITNESS (SW)

INSPECTiON HOLD POINT (HIP) 9.6.l ARCING CONTACTS

a. Remove arc chutes, dust cover control relay cover and three (3) auxiliary switch covers.

9.6.1.a

b. Inspect the Arcing Contacts for rough or high spots.

If necessary to dress the contacts, dress with a file or aluminum oxide paper. If replacement is not required, proceed to step 9.6.2. If replacment is required, continue with step 9.6.1.c.

c. If replacement of the arcing contact is required proceed as follows:

(1) Open the breaker.

9.6.1.c.,(l)

(2) Remove the Stationary Arcing Contacts.

9.6.1.c. (2)

  • (3)

(4)

(S)

Remove the Moving Arcing Contacts.

Install new Moving Arc Contacts.

Install new Stationary Arcing Contacts.

9.6.1.c.(3) 9.6.1.c.(4) 9.6.1.c. (S) 9.6.2 MAIN CONTACTS Visually inspect the mating surf aces of the movable and stationary contacts for any evidence of pitting or corrosion.

9.6.2 NOTE:

IF THE MA.IN CONTACTS SHOW EVIDENCE OF PI'ITING OR* BURNING CONTACT WESTINGHOUSE NUCLEAR SERVICE DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT FOR FURTHER EVALUATION.

M3Q-2 Page 17 of SS Rev. 8

9.6.3 CONTACT ADJUSTMENT The DB-50 Arcing Contacts should touch first on closing, open last on opening. Contact pressure on the main contacts is maintained by adjusting gap "G" to be .050 - .*093 inches.

(See Enclosure #1).

a. Energize the undervoltage trip coil with 43 t2 VDC by connecting 43 VDC source to control stabs #11 and #12.
b. Slowly close the breaker, verify that arcing contacts close before main contacts.
c. Measure the "As Found" gap "G" using the "go-no-go" gauge which has a .050" feeler gauge on one end and a

.093" gauge on the other. *Indicate satisfactory or unsatisfactory on Enclosure 7 for "As Found" condition.

If adjustment of contact gap is not necessary, open the breaker and proceed to Step 9.7. If adjustment is necessary, proceed with Step 9.6.3.d.

d. Perform contact adjustment as follows:

NOTE:

TO INCREASE THE GAP TURN INSULATING LINK COUNTERCLOCKWISE. TO DECREASE THE GAP TURN INSULATING LINK CLOCK-WISE. 1/2 TURN CHANGES THE GAP BY APPROXIMATELY .010 TO .015 INCHES.

CAUTION!

DO-NOT OVERADJUST AS THIS WILL CAUSE THE CONTACT SPRINGS TO COMPRESS TO THE SOLID POSITION AND THUS INCREASE THE CLOSING EFFORT. CHECK FOR OVER ADJUSTMENT BY PRYING THE STATIONARY ARC TIPS OPEN TO AT LEAST 1/16 INCH GAP. IF CORRECT G GAP CANNOT BE OBTAINED BY THE ADJUSTMENT STATED, CONTACT WESTINGHOUSE ELECTRIC NUCLEAR SERVICES DIVISION AND PUBLIC SERVICE NUCLEAR ENGINEERING DEPARTMENT.

M3Q-2 Page 18 of 55 Rev. 8

Adjust the contact gap by opening the breaker and removing the crossbar, then screwing the insulating link in or out on the stud. Be sure to tighten the lock nuts after each adjustment. Measure gap "G" as described above and record "As Left" contact gap on Enclosure 7.

9.6.3.d 9.6.4 Inspect the auxiliary switches as follows:

a. Manually operate breaker and check contact engagement in the breaker "CLOSED" and "OPEN" positions.
b. Inspect contacts for burning and pitting.
c. Check mounting bolts.

9.6.4 9.6.5 Inspect the secondary disconnecting devices for abnonnal wear and overheating.

a. Devices may be cleaned using specified solvent.
b. If discoloration, due to overheating or abnormal wear is observed, notify t~e Electrical Supervisor.

9.6.5 M3Q-2 Page 19 of 5.5 Rev. 8

9.7 BREAKER CLEANING AND INSPECTION 9.7.1 Breaker Inspection prior to cleaning *

  • SUPERVISOR WITNESS INSPECTION HOLD POINT CAUTION:

(SW')

(IHP)

THE INTENT OF THE TIGHTNESS VERIFICATION IS TO. ENSURE THE CONNECTIONS ARE NOT LOOSE.

DO NOT FORCE OR OVERTIGHTEN THE FASTENERS.

a. Check all nuts, washers*, bolts, cotter pins and terminal connections for tightness.* Notify Supervisor of deficient conditions.

9.7.1.a

b. Check pole bases for cracks and cleanliness.

9.7.1.b

c. Check insulating links for cracks and cleanliness. Check for tightness of adjustment locknut.

9.7.1 .. c

d. Check crossbar for looseness by moving main contacts laterally (refer to Enclosure 6). *
e. Check all tru arc rings are on the pins properly. If replacements are required, assemble with flat side of ring to the outside.

. 9.7.1.e

f. Visually check the physical condition of the cell interlock and verify proper operation of the interlock as follows:
1. With the breaker out of the cubicle at the test location, verify there is a minimum clearance of 1/4" between the cell interlock tab and the breaker trip bar. This will allow for a rise of the cell interlock arm position of approximately 1/8" when the breaker is inserted into the cubicle. Adjust the cell interlock tab as necessary to obtain the required clearance. Manipulate the cell interlock tab in a sideways motion. Verify that movement is not excessive and does not reduce the clearance between the cell interlock tab and the breaker trip bar to less than 1/4" (excessive sideways movement of the cell interlock could cause this clearance to be reduced)
  • 9.7.1.f(l)

M3Q-2 Page 20 of 55 Rev. 8*

2. With the breaker out of the cubicle, test the cell interlock mechanism by closing the breaker, operating the cell interlock mechanism-and verifying that the breaker trips *
  • g.
3. Verify that the cell interlock arm, tab, and stop pin are undistorted.

Verify inertia latch operates freely by moving with a finger. (Located to the left side of breaker mechanism 9.7.l.f(2) 9.7.1.f(3) housing).

9.7.1.g

h. Inspect all wiring and wiring insulation to make sure no damage has resulted during operation.

9.7.1.h

i. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants,*including moisture and rust. Look for loose, damaged, broken or distorted parts. Check for signs of excessive heating, burning or arcing. Examine the breaker for signs of rubbing; wearing, or stress.

9.7.1.i

j. Inspect arc chutes for heavy erosion or broken plates.

Damaged chutes should be replaced.

. 9.7.l.j

  • 9.7.2 BREAKER CLEANING a.

b.

Clean and check the tightness of the control circuit stabs.

Thoroughly clean the equipment. Cleaning should consist 9.7.2.a of wiping with paper towels or lint-free cloths to remove dust and dirt. In some cases, brushing with a medium bristle or stiff brush may be necessary. Do not use a wire brush. Brushing may be supplemented by vacuuming.

If sticky or gummy substances are present, a mild solvent such as Stoddards Solvent may be used. The preferred method is to apply the solvent by dampening a paper towel

  • and wiping the affected area. In confined areas or in cleaning small parts, apply the solvent sparingly using a small brush. Do not apply the solvent to coils, wires or other electrically insulated partso 9.7.2.b MJQ-2 Page 21 of 55 Rev. 8.

9.7.3 BREAKER INSPECTION AFTER CLEANING SUPERVISOR.WITNESS

  • INSPECTION HOLD POINT
a. Inspect for the presence of dust, dirt and other types of foreign substances or contaminants, including moisture and rust. Look for loose, damaged, broken or distorted (SW)

(IHP) parts. Check for signs of excessive heating, burning or arcing. Examine 'the breaker for signs of rubbing, wearing or stress.

9.7.3.a

b. Check that all retaining rings are securely in place on all visible shafts and pins as follows:

Moving Contact Hinge Pins 2-Per Pole Stationary Arcing Contact Hinge Pins 6 2-Per Pole Crossbar 2 One Each End Operating Mechanism 8 5 Left Side 3 Right Side Auxiliary Switch Linkage 3 Pantograph 6 3 Top 3 Bottom Positioning and Interlock Lever 2 TOTAL 33 9.7.3.b

c. Raise and lower the trip bar by hand to assure it does not bind; i.e., it should feel like a free weight.

9.7.3.c

d. Inspect the positioning stop bracket and support rails for signs of mechanical damage and corrosion.

9.7.3.d

e. Check breaker support wheels for free movement.

9.7.3.e

  • M3Q-2 Page 22 of 55 Rev. 8

.9

  • 8. OPERATING MECHANISM CHECKS SUPERVISOR WITNESS
  • INSPECTION HOLD POINT The operating mechanism (See Enclosure 1) is non-adjustable and consists of a series of non-ferrous links designed to secure low closing and tripping forces.

(SW)

(IHP)

1. Check for signs of sluggishness and friction by raising the trip bar and slowly rotating the manual operating handle in the "close" direction. The linkage should follow the handle without sticking. Verify that all parts maintain proper alignment and move freely.
2. Restrain the UVTA. Reset Lever in the "Reset" position using a piece of string or wire. (Requires two persons)
3. Without latching the breaker, manually operate the moving contact assembly in both the "closed" and "open" direction.

Verify the linkage is properly aligned and moves freely.

9.8.3 4* Manually close and latch the breaker. Slowly release the UVTA Reset Lever to trip the breaker. Verify the moving contact assembly returns to the full open (reset) alignment.

9.8.4

5. Inspect the breaker linkage for excessive wear, cracks or signs of stress. Notify the Electrical Supervisor immediately of any discrepa~cies noted.

9.8.5

6. Verify the restraining string or wire is removed.

9.8.6

  • M3Q-2 Page 23 of 55 Rev. 8

9.9 CLOSING COIL INSPECTION AND REPLACEMENT

-* SUPERVISOR WITNESS INSPECTION HOLD POINT 9.9.1 The closing coil (See Enclosure 3), is non-adjustable. It is designed for intermittent duty only. Inspect connections, (SW)

(IHP) and check for loose bolts. If it is not necessary to replace the coil, proceed to Step 9.10. If it is necessary to replace the coil proceed with Step 9.9.2.

9.9.1 9.9.2 To remove/replace the coil:

a. Trip breaker.

9.9.2.a.

b. Disconnect closing coil leads from control circuit wiring.

One coil wire (large black) is on -the top left terminal of the Control Relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third:

(3rd) bottom terminal from the left.

9.9.2.b.

c. Remove the bolts (9), washers (12), relay release arm (8),

bolts (10), washers (11), and plate (2).

9.9.2.c.

d. Drop closing coil (7) with brass tube (5).

9.9.2.d.

e. Check new coil for continuity prior to installation.

9.9.2.e.

f. Replace closing coil. Be sure to replace brass tube (S) so that the stationary core (4) and moving core (3) are aligned in the tube.

9.9.2.f.

g. Reinstall plate (2), washers (11), bolts (10), relay release arm (8), washers (12), and bolts (9).

9.9.2.g.

h. Reconnect closing coil leads. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left.

9.9.2.ha NOTE THE UVTA MUST BE RESTRAINED IN ITS NORMAL ENERGIZED POSITION TO OPERATE THE BREAKER MANUALLY.

i. Manually rotate operating handle in "close" direction with trip lever down to verify solenoid operates smoothly without binding.

9.9.2.1:

M3Q-2 Page 24 of 55 Rev. 8

9.10 CONTROL RELAY INSPECTION SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

The control relay (See Enclosure 4) mounts directly under the auxiliary switch. It i's a single-coil, mechanically-tripped device with the coil suitable for continuous energization. The operation sequence is outlined in Reference 4.6. The contacts should normally last the life of the breaker, but are replaceable if found necessary.

9.10.l Inspect contacts for visible sign of stress or arcing.

9.10.l 9.10.2 Check the relay trip assembly.for correct operation of the relay and the relay release arm as.follows:

a. Disconnect the closing coil leads from the control circuit wiring. One coil wire (large black). is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the third (3rd) bottom terminal from the left. (See Reference 6) 9.10.2..a.
b. Block the undervoltage trip attachment by applying 43 +/-2 VDC to the coil as follows:

(1) Connect variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.

9.10.2.b(l)

(2) Connect a voltmeter to the line side of the 43V test switch.

9.10.2.b(2)

(3) Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12.

9.10.2.b(3)

(4) With the 43VDC test switch in the open position, energize the power supply. Adjust the voltage to 43 +/- 2VDC.

9

  • 10
  • 2
  • b ( 4)

(S) Close the 43VDC test switch and recheck the power supply. If voltage drops below 43 f 2VDC, readjust to proper level.

9. 10. 2. b (5:

Page 2S of SS Rev. 8 M3Q-2

c. (1) Connect 125VDC to stabs Ill and 118 *per step 9 .1. 2 9.10.2.c(l)

(2) Energize th~ relay operating ("X") coil by depressing the monentary push button.

9.10.2.c(2)

(3) Ensure that the coil is energized and the "x" contacts are closed.

9.10.2.c(3)

NOTE CHECK THAT THE RELAY RELEASE ARM DOES NOT RUB ON EITHER SIDE OF THE RELAY TRIP ASSEMBLY LEVER APERATURE. THE RELEASE ARM MAY BE BENT TO SUIT.

d. Slowly close the.breaker manually.* The relay release arm should operate the relay trip assembly and the relay trip assembly should open the relay contacts just before the breaker latches. This position can best be determined by watching the pawl in the breaker operating mechanism, which should. snap in place just after the relay contacts open. If operation is satisfactory, proceed to Step 9.10.2.f.

9.10.2.d.

e. If this operation sequence is not satisfactory, Westinghouse Electric Nuclear Services Division will be contacted to perform adjustment.

9.10.2.e ..

f. When the breaker is latched, de-energizing and then energizing the relay operating coil, with the 125VDC Supply switch, should not cause the relay contacts to move toward the closed position. Trip breaker by. de-energizing the 43VDC power supply.

9.10.2.f.

CAUTION!

ENSURE BREAKER TRIPS BEFORE PROCEEDING.

g. De-energize the temporary 125VDC supply to the control relay.

9.10.2.g.

h. Reconnect closing coil leads to the control circuit wiring. One coil wire (large black) is on the top left terminal of the control relay. The other coil wire (large black) is on the bottom 4 pole auxiliary switch located on the. third (3rd) bottom terminal from the left. Check electric closing of breaker by re-energizing 43VDC power supply and the 125VDC control relay power supply.

9 .10. 2. h.

M3Q-2 _ Page 26 of 55 Rev. 8

i. ,Close breaker electrically via push button in 125VDC circuit. Verify breaker closes electrically.

9 .10. 2. i.

j. After proving that the breaker can be .closed electrically, de-energize the 125VDC and 43VDC power supplies.

9.10.2.j.

  • M3Q-2 Page 27 of 55 Rev. 8

9.11 SHUNT TRIP INSPECTION AND TIMING The shunt trip mounts on top of the p*lat'form immediately to the right of the operating mechanism. (See Enclosure 5).

It is non-adjustable and is intended for intermittent duty only.

The shunt trip circuit must always be opened by an auxiliary switch contact.

9.11.l SHUNT TRIP INSPECTION SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

a. Energize the undervoltage-trip attachment coil via the test switch that was installed in Step 9.10.2.b.

9.11.1.a.

b. With the breaker in the open position, manua_lly push the moving core against the stationary core and rotate the breaker handle to the closed position. The breaker should be trip free.

9.11.l.b.

c. The trip lever of the shunt trip should have from l/32"

(.032) to 1/8" (0.125) inch clearance to the trip bar.

Measure and record clearance on Enclosure 7.

CAUTION!

THE INTENT OF TIGHTNESS VERIFICATION IS TO ENSURE THE CONNECTION IS NOT LOOSE. DO NOT FORCE OR OVER.TIGHTEN ANY FASTENERS.

d. Visually. examine contacts (on the auxiliary contact blocks) for evidence of arcing. Visually examine the wiring for fraying and check all terminals for tightness.

9.11.1.d.

e. . Inspect the auxiliary contact block connecting linkage.

Ensure all snap rings are installed and linkage is not bent or deformed in any way. Operate the breaker manual handle back and forth. Observe the linkage for smooth


operation.

9.11.1.e.

f. Check for loose bolts*.

9.11.l.f.

g. Check for faulty coil as follows:

(1) Ensure that the coil has reached ambient temperature. Using contact pyrometer, measure the temperature of the shunt trip attachment frame (see Enclosure S). Record temperature on Enclosure 7.

(2) Manually close the breaker *

  • M3Q-2 Page 28 of 55 Rev. 8

(3) Measure resistance between control stabs #3 and #7.

Record on Enclosure 7 .and verify resistance is satisfactory.

9.11.2 SHUNT COIL TEST .

SUPERVISOR WITNESS

. (SW)

INSPECTION HOLD POINT (IHP)

a. Connect 125VDC power supply to control stabs #3 and #7 (shunt trip coil).

9.11.2.a.

b. Adjust the 125VDC POWER SUPPLY to 70+/-1 VDC.

9.11.2.b

c. Manually close the breaker.

9.11 *.2.c

d. Close 125VDC test switch {Actual voltage is 70VDC).

Note that the breaker trips. If the breaker does not trip, the SHUNT TRIP ATTACHMENT must be replaced.

9.11.2.d 9.11.3 De-energize the 125VDC and 43VDC power supplies.

9.11.3

  • M3Q-2 Page 29 of 55 Rev. 8

9.12 UNDERVOLTAGE TRIP ATTACHMENT The undervoltage trip mounts on top .of the platform, to the right of the shunt trip. (See Enclosure 1). Its function is to trip the breaker when the voltage falls to between 30 and 60 percent of normal.

The moving core is normally held magnetically against the stationary core to hold the Micarta rod and consequently the reset lever, in the reset position *

. When the coil voltage is reduced sufficiently, the reset lever spring*

overcomes the magnetic attraction of the cores (See Enclosure 6) and rotates the reset lever clockwise. As the reset lever rotates, it carries with it the latch pin which rotates relative to the latch until the latch is released. When the latch releases, the trip spring rotates the trip lever counterclockwise.to trip the breaker.

The latch is reset by the cross bar moving the adjustable reset lever as the breaker*opens. Enclosure 6 shows the cross bar in the open position of the breaker.

CAUTION!

THE SELF-LOCKING SCREW (REFER TO -*:--

ENCLOSURE 116) IN THE MOVING CORE IS SET AT THE FACTORY AND SHALL NOT BE ADJUSTED IN THE FIELD. THE UNDERVOLTAGE TRIP ATTACHMENT COIL VOLTAGE DROP OUT ADJUSTMENT IS MADE AT THE FACTORY. THIS ADJUSTMENT SCREW IS NOT TO BE TAMPERED WITH IN THE FIELD.

DO NOT ATTEMPT TO MAKE ANY FIELD ADJUSTMENTS ON TRIS SCREW.

CAUTION!

THE FAILURE OF AN UNDERVOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT FAILS, DURING ANY SINGLE TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY.

DO NOT PROCEED WITH THE PROCEDURE UNTIL FURTHER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.

NOTE:

THE UNDERVOLTAGE TRIP ATTACHMENT SHALL BE REPLACED DURING EACH REFUELING OUTAGE. IF THE U/V TRIP ~TTACHMENT-IS TO BE REPLACED, PROCEED TO* STEP 9.13.

M3Q-2 Page 30 of SS Rev. 8

NOTE:

IF THE UNDERVOLTAGE ~RIP ATTACHMENT ON THE.RF.ACTOR TRIP OR REACTOR TRIP BYPASS BREAKERS FAILS AT ANY 'TIME DURING THIS PROCEDURE, IT MUST BE REPLACED.

9.12.l UNDERVOLTAGE TRIP ATTACHMENT INSPECTION SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

a. Perform a visual inspection of the undervoltage trip attachment. Check for loose 111Dunti~g bolts.

9.12. l.a.

b. Inspect the three (3) points identified as A, B and C on Enclosure 6 to verify that they are sealed and have not been disturbed.

9 .12. l. b.

c. Attach a restraining device (such as string) on the reset lever. Hold the reset lever in the reset position (where it would normally be when coil is energized).

9~12.1.c.

d. Close the.breaker.

9.12.l.d..

e. Slowly retease the reset lever. Verify it trips the
  • breaker before the reset lever comes to rest.
f. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip.

9 .12. l. f.

g. Verify that the temporary restraint is removed.

9.12.l.g.

h. Check for faulty coil as follows:

(1) Ensure that the coil has reached ambient temperature.

Using_contact pyrometer, measure the temperature of the-U/V trip attachment frame (See Enclosure 6).

Record temperature on Enclosure 7.

9. 12 .1. h (1)

(2) Measure resistance between terminals 1111 and 1112.

Record on Enclosure 7 and verify resistance is satisfactory.

9 .12. Lh(2.

M3Q-2 Page 31 of 55 Rev. 8'

i. Inspect undervoltage trip attachment for 9.12.1.i accumulations of dust and debris.
j. If cleaning is required, it should consist of wiping with paper towels or lint free cloths to remove dust and dirt.

In some cases, brushing with.a medium or stiff bristle brush may be necessary. Do not use a wire brush.

Brushing may be supplemented by vacuuming.

9.12.1.j

k. If sticky or gummy substances are present, a mild solvent may be used. Do not apply the solvent to coils, wires or other electrically insulated parts.

9.12.1.k

9.12.2 UNDERVOLTAGE TRIP ATTACHMENT LUBRICATION NOTE:

INTERVALS BETWEEN LUBRICATION OF THE UNDERVOLTAGE TRIP ATTACHMENT SHOULD NOT EXCEED TWO HUNDRED BREAKER OPERATION CYCLES WHEN BREAKER OPENED AND THEN CLOSED EQUALS ONE CYCLE.

NOTE:

LUBRICATE THE UNDERVOLTAGE TRIP ATTACHMENT WITH 53701GW REV. C LUBRICANT. THIS

. LUBRICANT IS COMPOSED OF A fINELY GROUND AND PURIFIED NATUBAL ORE OF MOLYBDENUM DISULFIDE AND ISOPROPYL ALCOHOL. IT IS PREPARED BY MIXING 5 PARTS BY WEIGHT OF TRIS LUBRICA'IING GRADE MOLYBDENUM DISULFIDE WITH 3 PARTS BY WEIGHT OF COMMERCIAL GRADE ISO-PROPYL ALCOHOL. A LUBRICATION KIT*,

CONTAINING LUBRICANT AND HANDLING ACCESSORIES SHOULD BE USED.

MIXING BY VOLUMF; IS NOT RECOMMENDED. THE INTENT OF THIS LUBRICA'IING MIXTURE IS 'IO PROVIDE A FLUID SYSTEM TO CARRY SOLID LUBRICAN'I TO THE CLOSELY FI'ITED PARTS.

A PROPER MIXTURE WILL LEAVE A S!fOO'IB UNIFORM COATING ON THE SURFACE OF A PART.

IF THE MIXTURE DOES NOT CONTAIN ENOUGH ALCOHOL, THE LUBRICANT DOES NOT FLOW WELL AND PRODUCES A LUMPY COATING. WHEN NOT IN USE, THE MIXTURE SHOULD BE KEPT IN A SEALED CONTAINER TO PREVENT EVAPORATION OF THE ALCOHOL. IF SUFFICIENT ALCOHOL HAS EVAPORATED TO MAKE THE LUBRICANT VISCOUS OR PASTELIKE, A NEW BATCH SHOULD BE PREPARED. TRE MIXTURE SETTLES RAPIDLY AND SHOULD BE MIXED WELL BEFORE AND DURING EACH USE.

  • Folio fl
  • M3Q-2 Page 33 of 55 Rev. 8

a* LUBRICATION PRECAUTIONS

  • CAUTION!

LUBRICANT IS FLAMMABLE. ENSURE ADEQUATE VENTILATION. OBSERVE ALL NECESSARY PRECAUTIONS AND PROCEDURES. AVOID PROLONGED EXPOSURE TO THE SKIN.

1. The lubrication mixture must be kept thoroughly mixed prior to and throughout the procedure by vigorously shaking the container occa~ionally.
2. Place a cloth beneath the UVTA while applying lubricant to collect over-shoot and run-off lubricant.
3. Additional precautions on handling of the lubricant are provided in the instruction sheet accompanying the lubrication kit.
b. LUBRICATION TECHNIQUES
1. The lubricant is to be applied using the container and dispensing tube provided with the lubrication kit. Lubricant handling and application techniques are further described in the instruction sheet accompanying the ld.t.
2. The lubrication may be performed without removing the UVTA from its mounting. However, special care is required to reach all lubrication points_ by varying the direction of the application bottle dispensing tube.
3. Dispense drops of lubricant at designated points by placing tip of dispensing tube at the appropriate location and gently raising the container.
4. Apply lubricant liberally at all points, and manually exercise the mechanism during and following lubricant application. This manual exercising is accomplished by. first blocking the breaker partially towards the closed position (so that the UVTA reset lever is released). Exercise the device by manipulating the reset lever *
  • M3Q-2 Rev. 8' Page 34 of 55

9.12.3 UNDERVOLTAGE TRIP ATTACHMENT COIL TEST SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (HIP)

a. With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing motion.

9.12.3.a.

b. Connect a variable DC power supply to a 2 pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to ~he lowest position.

9.12.3.b.

c. Connect a voltmeter to the line side of the 43VDC test switch.

9.12.3.c.

d. Connect the load side of the 43VDC test switch to breaker control stabs #11 and #12.

9.12.3.d.

e. With the 43VDC test switch in the open position energize the power supply. Adjust the voltage to 43 t 2VDC.
  • 9.12.3.e.,
f. Close the test switch and recheck the power supply. If voltage drops below 43 t 2 VDC, readjust to proper level.

Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connection arm with the breaker approximately 1/3 to 1/2 travel toward the closed position.

9.12.3.f.

g. Manually close the breaker.

Measure gap between undervoltage trip lever and breaker trip bar and record on Enclosure 7.

9.12.3.g *

.h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker.

9.12.3.h.

i. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT

.?

(IHP)

Reclose the 43 VDC test switch. Reclose the breaker.

Wait a minimum of thirty (30) minutes; then open the 43 VDC test switch. Verify that the breaker trips.

Perform this step ten (10) times and record on Enclosure 9. (Maintenance)

.). 9.12.3.i.

'v 1-""

. :* " ~. . .l" J

\_.,...  ;. *,I Page 36 of 55 Rev. 8 M3Q-2

I

. :Co}..-

9.12.4 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST ~\.C.L NOTE:

REPLACE THE UVTA AFTER LUBRICATION, IF .

THE DROPOUT VOLTAGE IS GREATER THAN 60% OR LESS THAN 30% OF THE RATED UVTA COIL VOLTAGE OR THE DROPOUT VOLTAGE DIFFERS BY MORE THAN +/- 5 VOLTS FROM THE "REFERENCE" VOLTAGE.

SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (!HP)

a. Close 43VDC test switch.

9.12.4.a

b. Adjust voltage to approximately 43VDC.

9.12.4.b

c. Manually close the breaker.

9.12.4.c

d. Slowly turn the variable.potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the d~op out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open. 9.12.4.d
e. Repeat Steps 9.12.4.b through 9.12.4.d two (2) more times. Verify there were no failures.

9.12.4.e

f. De-energize the test equipment.

9 .12 .4 *. f

. Rev. 8 \_

M3Q-2 Page 37 of 55

9.13 UNDERVOLTAGE TRIP ATTACHMENT REPLACEMENT

  • NOTE:

IF THE UNDERVOLTAGE TRIP ATTACHMENT IS NOT TO BE REPLACED, PROCEED DIRECTLY TO SECTION 9.14.

NOTE:

IF THE UNDERVOLTAGE TRIP ATTACHMENT ON THE REACTOR TRIP OR REACTOR TRIP BYPASS BREAKER FAILS AT ANY TIME DURING THIS PROCEDURE IT MUST BE REPLACED. IF SO, THE FOLLOWING PROCEDURE WILL BE USED, AFTER ALL REQUIRED NOTIFICATIONS ARE GIVEN AND DIRECTION HAS BEEN OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.

!2!!_:

REFER TO CAUTIONS UNDER SECTION 9.12 BEFORE PROCEEDING. ...

SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

  • 9.13.1 Verify that an undervoltage trip attachment, meeting Quality Control requirements is available.

9.13.l 9.13.2 *confirm that the breaker is in the tripped position.

9 .13 .2 9.l3.3 Remove the arc chutes from the center and right side (as viewed from outside) poles if not already removed.

9.13.3 9.13.4 Separate the undervoltage coil leads at the in-line c"C:>Iinection beneath the platform.

9.13.4 9.13.S Remove the two mounting screws, and take away the original undervoltage attachment.

9.13.5 9.13.6 Install the new undervoltage attachment in place, making certain that the "trip lever" does not bind with, and is beneath, the breaker "trip bar." Bolt in place with the original mounting hardware. Run the coil lead via the same grommet and routing as t.he original coil, and reconnect to* leads beneath the platform. Either polarity is satisfactory.

9 .13. 6 M3Q-2 Page 38 of 55 Rev. 8

9.13.7 Check coil resistance as follows:

a. Ensure that the coil has reached ambient temperature.

Using contact pyrometer,-measure the temperature of the U/V Trip Attachment frame (See Enclosure 6).

Record temperature on Enclosure 7.

b. Measure resistance between terminals #11 and #12.

Record on Enclosure 7 and verify resistance is satisfactory.*

9. 13. 7 9.13.8 .The undervoltage attachment will be shipped with reset adjustment all "out" (i.e. minimum space between the fixed and*moveable reset arms), and therefore should remain in the TRIPPED condition with the breaker fully open.

However, a false RESET usually bccurs during the installation and mounting process. Therefore, the itlitial step is to cycle the undervoltage attachment by manually moving the

'breaker toward the closed position to allow the undervoltage attachment to trip.

9 .13 .8 NOTE:

FOR FINITE OBSERVATION OF UNDERVOLTAGE OPERATION, BREAKER OPERATION IS OBTAINED BY MANUALLY PUSHING THE CENTER "M>VING ARCING CONTACT" IN A SLOW BUT CONTINUOUS MOTION. PUSHING ON ONE OF THE SIDE CONTACTS IS NOT ACCEPTABLE, AS THERE MAY BE SOME UNDESIRABLE COCKING OF THE MOVING ASSEMBLY, AND OPERATION BY THE "LEVER.

HANDLE" IS NOT ACCEPTABLE BECAUSE THE RAPID MOVEMENT AND OVER TRAVEL SHOCK DO NOT PROVIDE A CRITICAL CHECK.

9.13.9 With the undervoltage attachment de-energized, and the breaker toward the closed position, confirm that the undervoltage attachment is in the TRIPPED condition as indicated by zero clearance between the trip lever and trip bar. (The trip lever will actually be suspending the trip bar about 1/4 inch).

9.13.9 9.13.10 Confirm that the "reset lever" pivot/lock screw is sufficiently loose. to permit movement between the fixed and

- moveable "reset arms;" and loosen the locknut on the "reset lever"- adjust screw.

9.13.10 M3Q-2 Page 39 of 55 Rev. 8

9.13.11 With the moving main contacts in their full open position slowly increase the "reset lever adjustment" by turning the screw clockwise until RESET occurs. On initial adjustment, as much as 10 to 20 turns of the screw may be required.

RESET action will be indicated by an audible click, slight dropping of the trip lever and trip bar, and raising of the trip latch.

9.13.11 9.13.12 After RESET action has occurred in Step 9.13.11, turn the "reset adjust screw" ~ additional ~* Then relock the adjust screw and the pivot/lock screw.

9 .13 .12 9.13.13 Move the breaker toward the closed position until a TRIP occurs as denoted by a readily audible click, dropping of the latch, and kick-out of the trip lever.

9.13.13 9~13.14 Allow the moving assembly to move slowlf toward the open position and confirm that RESET occurs just .!!. the moving assembly comes ~ ..!!!.! (See Step 9.13.11).

9 .13 .14 9.13.15 Repeat Steps 9.13.13 and 9.13.14 a* sufficient number of times to be assured that TRIP action (on closing motion) and RESET action (just as the moving assembly comes to rest on opening motion) are correct. If, however, there are any malfunctions or questionable.actions, re-adjust the "reset lever" and repeat Steps 9.13.10 through 9.13.15.

9.13.15

  • Rev. 8 .

M3Q-2 Page 40 of 55

9.13.16 U/V TRIP ATTACHMENT MANUAL TEST SUPERVISOR WITNESS

  • INSPECTION HOLD POINT
a. Ensure the three (3) points identified as A, B and C on Enclosure 6 are sealed with a glyptal type paint or sealing wax in a manner to reveal any future movement of these points.

(SW)

(IHP) 9.13.16 .a

b. Attach a restraining device (such as string) on the reset lever. Rold the reset lever in the reset position (where it would normally be when coil is energized).

9.13 .16. b

c. Close the breaker.

9.13.16.c

d. Slowly release the reset lever until it trips the breaker *...,....,..,......,..,,,_.,....

9.13.16.d

e. While releasing the reset lever, watch for unhesitant, smooth positive snap action of the undervoltage attachment and breaker trip.

9 .13 .16. e

f. Verify that the temporary restraint is removed.

9 .13 .16. f 9.13~17 UNDERVOLTAGE TRrP ATTACHMENT COIL TEST SUPERVISOR WITNESS

  • INSPECTION HOLD POINT
a. With the undervoltage attachment remaining de-energized, operate the breaker by means of the manual lever, and confirm that the breaker trips "free" (open) on closing (SW)

(Im?)

motion.

9.13.17.a

b. Connect a variable DC power supply to a two pole test switch assuring the power supply is de-energized and the variable potentiometer is turned to the lowest position.

9.13.17.b

c. Connect a voltmeter to the line side of the 43VDC test switch 9.13.17.c
d. Connect th~ load side of the 43VDC test switch to brea~er connect stabs Ulland #12.

9.13.17.d

e. With the 43VDC test switch in the open position, energize the power supply. Adjust the volt~ge to 43 t 2 VDC.

9.13.li.e M3Q-2 Page 41 of 55 Rev. 8

f. Close the 43VDC test switch and recheck the power supply.

If voltage drops below 43 t 2 volts, readjust to proper level. Verify undervoltage coil latches the trip mechanism by moving the breaker toward the closed position with the manual lever. The undervoltage trip attachment lever will stop following the connecting arm with the

_breaker approximately 1/3 to 1/2 travel toward the closed position.

9. 13
  • 17. f
g. Manually close the breaker. Measure gap between undervoltage trip lever and the breaker trip bar and record on Enclosure 7.

9 .13 .17. g

h. Open the 43VDC test switch. Verify that the undervoltage relay drops out and trips the breaker.

9.13.17.h

i. SUPERVISOR WITNESS (SW) .

INSPECTION HOLD POINT (IBP)

Reclose the 43VDC test switch. Reclose the breaker. Wait a minimum of thirty (30).minutes, then open the 43VDC test switch. Verify that the breaker trips. Perform this step ten (10) times and record on Enclosure 9. (Replacement) 9.13.17.i 9.13.18 REPLACEMENT U/V TRIP ATTACHMENT LUBRICATION SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

Lubricate the U/V trip attachment as described in step 9.12.3.

9.13.18 9.13.19 U/V TRIP ATTACHMENT COIL DROP OUT VOLTAGE TEST SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

a. Close 43VDC test switch.

9 .13 .19. a

b. Adjust voltage to approximately 43VDC.

9 .13 .19. b

c. Manually close the breaker.
9. 13. 19. c
d. Slowly turn the var-iable potentiometer to decrease the voltage. (Approximately 15 sec/volt when approaching the drop out voltage). Monitor the voltage and record on Enclosure 7 the voltage at which the breaker trips open.

9.13.19.d

  • M3Q-2 Page 42 of 55 Rev. 8
e. Repeat Steps 9.13.19.b through 9.13.19.d two (2) more times. The average of the three recorded drop out voltages becomes the "reference" drop out voltage for this U/V trip attachment.* 9.13.19.e
f. De-energize the test equipment. 9. 13. 19. f

9.14 TRIP BAR AND U/V TRIP LEVER FORCE MEASUREMENT NOTE:

  • THE FAILURE OF AN UNDER.VOLTAGE TRIP ATTACHMENT MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION. IF AN UNDERVOLTAGE TRIP ATTACHMENT
  • FAILS A TEST, NOTIFY THE SENIOR SHIFT SUPERVISOR IMMEDIATELY. DO NOT CONTINUE WITH THE PROCEDURE UNTIL FUIUlTER DIRECTION IS OBTAINED FROM THE NUCLEAR ENGINEERING DEPARTMENT.

9.14.1 Enter calibration data on all equipment required for measurements:

EQUIPMENT EQUIPMENT 0

CALIBRAT~ON CALIBRATION NOMENCLATURE SERIAL NUMBER DATE DUE DATE WEIGHT STAND WEIGHT STAND WEIGHT STAND 9.14.2 TRIP BAR FORCE MEASUREMENT SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP) a.- Energize the 43VDC power supply, and close the 43VDC test switch to energize the UV trip attachment.

b. Manually close the breaker.
c. Add weights in 10 gram increments via pulley arrangement shown on Enclosure 12, Figure 1, until the breaker trips.
d. Record total weight (weights and weight stand) added to
  • the bar, on Enclosure 7.
e. Repeat steps (b), (c) and (d) two more times. Verify that there were no failures.

9.14.3 UVTA FORCE MEASUREMENT SUPERVISOR WITNESS (SW)

-INSPECTION HOLD POINT (IHP)

a. Load the trip bar with 460 grams of weight as shown on Enclosure 12.

\ \_,

  • I
  • ~*.

/

,. / b. Energize the UVTA and manually close the breaker.

Page 44 of SS Rev. 8 M3Q-2

c. Attempt to trip the breaker by de-energizing the UVTA.
d. If the breaker fails to trip ,at or below 460 grams, notify the Senior Shift Supervisor. Do not continue with the procedure until further direction is obtained from Nuclear Engineering Department.
e. If breaker tripped:
1. Increase weight on trip bar in 60 gram increments and repeat steps (b) and (c) until the breaker fails to trip.
2. Record, on Enclosure 7, the total amount of weight (weights and weight stand) on the trip bar when the breaker fails to trip.
f. Remove 60 grams from the trip bar. Repeat steps (b),

(c), (d), and (e), two more times. Verify there were no failures *

9.15 BREAKER U/V TRIP TIMING 9.15.l Connect visicorder channels for the following traces.

a. Three channels for the three (3) main breaker contacts.

Jumper the three (3) line side stabs together and connect one channel per phase on the load side.

9 .15. l.a

b. One channel across the load side of the 43VDC test switch.

. .,...15""',-1-.-b-9.15.2 BREAKER TRIP TIMING n~t'o

\(..L.8-- ~)

SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

a. Verify ready light is lit.
9. 15. 2. a
b. Verify breaker to be tested is open.
c. Verify undervoltage coil is de-energized.
9. 15. 2. c
d. Energize 43VDC power supply.
e. Close 43VDC test switch.

9.15 .2. e

£. Manually close breaker.

9.15.2.f

g. -Start visicorder 9 .15. 2.g
h. Open 43VDC test switch. Note that the breaker trips.

9 .15. 2.h

i. Stop visicorder.

9.15.2.i

j. De-energize 43VDC power supply.

9.15. 2. j

k. Remove visicorder trace and identify same. See Step 9 .1. 4. i for required information.- Record trip time on Enclosure 7.

9 .15. 2. k

l. Repeat Steps d through k two (2) more times. Verify there were no failures.

9.15.2.l M3Q-2 Page 46 of 55 Rev. 8

. tc(J) 9.16 BREAKER SHUNT TRIP TIMING SUPERVISOR WITNESS

. q;~ (SW)

INSPECTION HOLD POINT (IEP) 9.16.l Connect 125VDC power supply to control stabs #3 and #7.

9. 16. 1 9.16.2 Connect visicorder to stabs #3 and #7.

9.16.2 9.16.3 Energize 125VDC and 43VDC power supplies.

9 .16. 3 9.16.4 Close 43VDC test switch.

9 .16. 4 9.16.5 Manually close the breaker.

9 .16. 5 9.16.6 Start visicorder.

9.16.7 Close 125VDC test switch. Note that the breaker t.rips.

9 .16. 7 9.16.8 Stop visicorder and open 125VDC test switch.

9.16.8 9.16.9 Remove visicorder trace and identify same. See step 9.1.4.i for required information. Record trip time on Enclosure 7. 9.16 ..9 9.16.10 Repeat steps 9.16.5 through 9.16.9 two (2) more times.

  • verify that there were no failures.

9.16.10" I

9.16.11 De-energize 125VDC and 43VDC power supplies.

9.16.11 Page 47 of 55 Rev. 8 M3Q-2

9.17 BREAKER CLOSURE TIMING SUPERVISOR WITNESS (SW)

INSPECTION ROLD POINT (IHP) 9.17.l Disconnect

" visicorder leads from the 43VDC test switch. 9.17.1 9.17.2 Connect visicorder leads to 125VDC source and adjust visicorder. Disconnect from the 125VDC source and connect visicorder to breaker control stabs #2 and #8. 9.17.2 9.17.3 Connect 125VDC source to stabs #1 and #8. 9.17.3 9.17.4 Energize 43VDC and 125VDC power s~pplies. Close the 43VDC test switch. 9.17.4 9.17.5 Start visicorder. 9.17.S 9.17.6 Close 125VDC test switch, depress the test pushbutton and release. Note that breaker closes. 9.17.6

\J 9.17.7 Stop visicorder. 9.17.7*.

9.17.8 Open 125VDC test switch.

9.17.9 Open 43VDC test switch. Note that breaker trips. 9.17.9 9.17.10 De-e~ergize 43VDC and 125VDC power supplies. 9 .17 .10 9.17.11 Remove visicorder trace and identify same. See Step*9.l.4.i 9.17.12 for required information. Record closing time on Enclosure 7.

Repeat Steps 9.17.4 through 9.17.ll two (2) more times.

9.17.ll I Verify there were no failures. 9.17.12 9.17.13 De-energiz~ and remove all test equipment. 9.17.13 9.18 BREAKER MEGGER READINGS SUPERVISOR WITNESS (SW)

INSPECTION ROLD POINT (IHP) 9.18.l Reinstall the arc chutes, dust cover, control relay cover and 3 aux control switch covers. Be sure that the upper block cover is installed properly. It has a full top cover lip whereas the other two cover lips are notched for wiring purposes. 9. 18. 1 Rev. 8 Page 48 of 55 M3Q-2

9.18.2 Close breaker and megger at 500 volts, phase to phase, and phase to ground .(Breaker Chassis), using a calibrated megger. R~cord readings on Enclosure 7

  • 9.18.2 9.19 RIGHT RAIL STOP LATCH INSPECTION SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

Perform a visual inspection of the right rail stop latch, on the breaker cubicle, to verify that the latch was not damaged during breaker removal and reinstallation. 9.19 Rev. 8 Page 49 of SS M3Q-2

10. 0 FINAL TESTING NOTE:

IF CIRCUIT BREAKER MAINTENANCE IS BEING PERFORMED DURING AN OUTAGE, THE FOLLOWING STEPS MAY BE DELETED:

10.l.3.a*, b, c and 10.1.4.a, b, c.

10.l Maintenance Supervisor circles the circuit breaker designation, enters the unit prefix and proceeds to the indicated step.

---A REACTOR TRIP BYPASS BREAKER - Go to Step 10 .1.1

---B RF.ACTOR TRIP BYPASS BREAKER - Go to Step 10.1.2

---A REACTOR TRIP BREAKER - Go to Step 10.1.3

---B RF.ACTOR TRIP BREAKER - Go to Step 10.l.4 10.1.1 A REACTOR TRIP BYPASS BBEAKER

a. Notify the Seni"or Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.

Senior Shift Supervisor/Shift Supervisor Date

b. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

With the breaker in the fully racked in position, verify that there is adequate clearance between the cell int-erlock tab and the breaker trip bar (l/16"

  • min). Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.
10. l. lb
c. SUPERVISOR. WITNESS (SW)

INSPECTION HOLD POINT (IBP)

Manually close the breaker.* Operate the cell -interlock mechanism and visuaily verify that the breaker trips b_efore the cell interlock pin clears the highest point of the positioning stop bracket.*

10.l.lc M3Q-2 Page "50 of 55 Rev. 8

d. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

Rack the breaker out and inform the*Senior Shift Supervisor/Shift'Supervisor that final testing has been completed.

10. l. ld 10.1.2 B REACTOR TRIP BYPASS BREAKER
a. Notify the Senior Shift Supervisor/Shift Supervisor that maintenance has been completed and obtain permission to reinstall the breaker into its cubicle, rack the breaker into the fully racked in position and test the cell interlock.

Senior Shift Supervisor/Shift Supervisor Date

b. SUPERVISOR WITNESS (SW)

INSPECTION BOLD POINT (IBP)

With the breaker in the fully racked in position, verify that there is adequate clearance between the* cell interlock tab and the breaker trip bar (1/16" min).

Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.

10.1. 2b

c. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock _pin clears the highest point of the positioning stop bracket.

10.l.2c

d. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

Rack the breaker out and inform the Senior Shift Supervisor/Shift Supervisor that f~al testing had been completed.

10 .1. 2d 10.1.3 A REACTOR TRIP BREAKER

a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS trip test of A Reactor Trip Breaker due to completion of maintenance and reinstallation.

10 .1. 3a M3Q-2 Page 51 of 55 Rev. 8

b. Obtain confirmation from the Senior I&C Supervisor/

cognizant I&C Supervisor that required testing set up is complete *

  • c.

I&C Senior/Supervisor Date Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the Time A Reactor Trip position. to reinstall the original A Reactor Trip Breaker and the original B Reactor Trip Bypass Breaker in their correct

_c_u_b_i_c-les. and to rack in the A Reactor Trip Breaker and test the cell interlock *.

d. Obtain permission of the Senior Shift Supervisor/Shift Supervisor and assist Operations Department in the actual circuit breaker transfer.

Senior Shift/Shift Supervisor Date Time

e. SUPERVISOR WITNESS (SWl INSPECTION HOLD POINT (IBP)

With the breaker in the fully racked in position. verify that there is adequate clearance between the cell interlock tab and the breaker trip bar (1/16" min).

Manipulate the cell interlock with a sideways motion and verify that adequate clearance remains between the cell interlock tab and the breaker trip bar.

10. l.3e
f. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IBP)

Manually close the breaker. Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket.

10.l.3f

g. Inform the cognizant I&C Superiisor that the circuit breaker is ready for the SSPS Trip test.

10.l.3g M3Q-2 Page 52 of 55 Rev. 8

h. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

After the SSPS Trip test, verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the A Reactor Trip Breaker and the system has been returned to normal.

i Shift Supervisor Date Time I&C Supervisor Date Time I

I i

\

Quality Assurance Date Time

. i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure 8.

l0.l.3i 10.1.4

--- B REACTOR TRIP BREAKER

a. Notify the Senior I&C Supervisor that the I&C Department must set up to perform SSPS Trip test of B Reactor Trip Breaker due to completion of maintenance and reinstallation *
  • b. Obtain confirmation from the Senior I&C Supervisor/

cognizant I&C Supervisor that required testing set up is complete.

10. l.4a I&C Senior/Supervisor Date Time
c. Inform the Senior Shift Supervisor/Shift Supervisor of the requirement to remove the breaker presently installed in the B Reactor Trip position, to reinstall the original B Reactor Trip breaker and the original

--- A Reactor Trip Bypass breaker in their correct

  • --**cubicles, and to rack in the B Reactor Trip Breaker arid test the cell interlock.

10.1. 4c

d. Obtain permission of the Senior Shift Supervisor/Shift

Supervisor and assist the Operations Department in the actual circuit breaker transfer.

Senior Shift/Shift Supervisor Date Time

  • M3Q-2 Page 53 of 55 Rev. 8
e. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT

  • With the breaker in the fully racked in position, verify that there is adequate clearance between the cell

-interlock tab and the breaker trip bar (1/16" min).

Manipulate the cell interlock tab with a sideways motion and verify that adequate clearance remains between the (IHP) cell interlock tab and the breaker trip bar.

10.l.4e

f. SUPERVISOR WITNESS (SW)

INSPECTION HOLD POINT (IHP)

Manually close the breaker.* Operate the cell interlock mechanism and visually verify that the breaker trips before the cell interlock pin clears the highest point of the positioning stop bracket.

10. l.4f
g. Inform the cognizant I&C Supervisor that the circuit breaker is ready for the SSPS Trip test.

l0. l.4g

h. SUPERVISOR WITNESS (SW).

INSPECTION HOLD POINT (IBP) .

After the SSPS Trip Test, verify with the cognizant I&C Supervisor and the Shift Supervisor that testing has been completed on the B Reactor Trip Breaker and the system has been returned to normal.

Shift Supervisor Date Time I&C Supervisor Date Time Quality Assurance Date Time

i. Enter the serial numbers of the circuit breakers "As Left" on Enclosure 8.

10.1. 4i

11.0 CLOSEOUT AND FINAL REVIEW 11.1 Procedure completed:


Satisfactory ---~Unsatisfactory

  • 11.2 Record final cycle counter reading. on Enclosure 7.

~----------~~--------------~

Remarks: __

11.3 Test performed by:

Signature Date 11.4 Reviewed by:

Maintenance Supervisor Date Quality Assurance- Date 11.5 A copy of Enclosure 7 has been forwarded to the Senior Staff Engineer - Maintenance.

Maintenance Supervisor Date M3Q-2 Page 55 of 55 Rev. 8.

. o

MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE l CROSS SECTIQNAL VIEW OF TYPE DB-50 CIRCUIT BREAKER QB-!O C1RCU1T BREAKER

!IQQ AMPJBJI, §00 Vo!.T! A*C UNDERVOLTAGE

.TRIP ATTACH-

-MENT

. ~ S":'\C

  • lO'i'

\P.P9' COIL.

iE~MINAI..

lee BREAKER SHOWN IN CLOSED POSITION Enclosure l M3Q-2 Page l of 2 Revo 8

ce-50 gtRCU1T eee:AKER SHUNT TRIP "'.";

ATTACHMENT WITH U.V.

ATTACHMENT REMOVED

~ I LC'NE.=I S':"..!:

, lOT

\ 1.P.P!A C:Oll.

i!=IMtN~L.

I 1.1_ow~ con.

3oe

":"~MINA1..

Jc.

BREAKER SHOWN IN CLOSED POSITION

  • M3Q-2 Enclosure 1 Page 2 of 2 ReVe 8

MAINTENANCE PROCEDUBE M3Q-2 ENCLOSUBE 2 BREAKER SERIAL NUMBERS AND POSITIONS UNIT In

.A BY-PASS A TRIP 324Y7269B 02YN201-l B BY~ASS B TRIP 424Y7269B 02YN20l-2 UNIT ~2 A TRIP '- __ A_B_'l_-P_A_s_s__l*

124Y7268B 324Y7268B B BY-PASS B TRIP 424Y7268B 224Y7268B M3Q-2 Enclosure 2 Page 1 of 1 Rev. " I

MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 3 CLOSING SOLENIOD - CONSTRUCTION DETAILS

~

0

  • -*--*::J 1'

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('fI "f!'iff i["'

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\3 *'

j':.

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  • M3Q-2 Enclosure 3 Page 1 of 1 Rev. 8

MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 4 CONTROL RELAY - ADJUSTMENT AND CONSTRUCTION DETAILS

. .I .- - --I -

\:..,

"'(\ ? ?IN .~N '""'"'"i i_il t\y

~C..i.-f"'\

~-1 L-soLENOlD

___...i,.;;;...__._. ~~AGN ET FRp._ME.

  • i
  • ---I

~---i LE.\JER I,_ __..-*-""'\. I w

I RELAY RELEASE I ARM CLOSING SOLENOID MOVING CORE *

  • Rl!!..AY lllOL.0~

STO? SURF.I.CE REL.EASE L.E'IER COVER .*

159 l\IOVING CONT.'-*'" ,53 A.P 163

/

STATIONARY CONT. 1...=> :so-'

l'l.P. 18, AOJUST~EN'r

'61 I

.).RC :~*.. ~~ ~~~ ~-0: :Ni.'f Enclosure 4 Rev. 8 Page 1 of 2 M3Q-2

AUXILIJ\RY SWITCH - CONSTRUCTION DET~ILS 5 .. A,T S 1..EVEA CON TAC T---i~°"

F1lllGEfll COlllTACT-__._,;...;.,....

AO TOA CASE Enclosure 4 M3Q-2 Page 2 of 2 _Rev. B

MAINTENANCE PROCEDURE M3Q-2

  • . ENCLOSURE 5 SHUNT TRIP ATTACHMENT - LOCATION AND CONSTRUCTION DETAILS 0

I

  • I 0 lj I ii
  • )

~I ij

.o i

11 ii SUT*ONAA'I' C01;..

CORE 300 I'

LgC.HION OETAI LS Enclosure 5 M3Q-2 Page l of l Rev. 8

MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 6 UNDERVOLTAGE TRIP ATTACHMENT - CONSTRUCTION AND LUBRICATION DETAILS Tr:(IP BRACKET

~~&14G PTI AL.L. SURFACES LATCH GUIDE PIN PT 2 ALL SUAFACU ENLARGED VIEW 'Pit

  • ENLARGED VIEW '9' ATCH

~--- SEE ~ VUJiJ I B.

  • VERIFY SEALANT I~TACT AT POINTS A,a,c

SEE ENI.ABGED VIEW I A.'

  • !.'f(*
  • M3Q-2 Enclosure 6 Page 1 of 1 *Rev .. 8

MAINTENANCE PROCEDURE M3Q-2

. ENCLOSURE 7 DATA SHEET

.EAKER ~ERIAL NUMBER_ _ _ _ __

DATE.__________________ WORK ORDER NUMBER CAUTION! ~----------~

ANY DATA FOUND OUT OF SPECIFICATIONS MUST BE REPORTED TO THE NUCLEAR REGULATORY COMMISSION VIA THE SENIOR SHIFT SUPERVISOR. IF DATA IS OUT OF SPECIFIED RANGE, SUSPEND THE CONTINUANCE OF THE PROCEDURE. DO NOT TAKE CORRECTIVE ACTION AND IMMEDIATELY NOTIFY. THE SENIOR SHIFT SUPERVISOR TO REPORT TO THE NUCLEAR REGULATORY COMMISSION THAT A REACTOR TRIP CIRCUIT BREAKER HAS BEEN FOUND TO BE OUT OF SPECIFICATION.

8.6 CYCLE COUNTER READING:

AS FOUND : _ _ _ _ _ _CYCLES 9.1.4.i Breaker Closure Timing:

1st


2nd-------- 3rd--------- I Maximum Acceptable Value: 200 msec. (12 cycles at 60 hz) 9.2.9 Breaker U/V Trip Timing:

I 1st 2nd* 3rd Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) 9.3.9 Breaker Shunt Trip Timing:

I 1st


2nd


3rd


~--

Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) 9.4.2.d Trip Bar Force Measurement:

'"?

~/

(..I 1st gm. 2nd gm. 3rd gm.

Maximum Acceptable Force is 885 gm. for all trials.

9.4.3.e U/V Trip Lever Force Measurement:

,* ./. i~.. -s~*/_~_...,:C

~

1s t _ _ _ ___,gm 2nd_______,gm 3rd_ _ _ _ _"""'gm Minimum acceptable force is equal to or greater than 460 gms.

9.5.4 U/V Trip Attachment Coil Drop Out Voltage:

1st


VDC 2nd

---VDC 3rd


VDC Acceptable Range: 14.4 to 28.8 Volts D.C.

Enclosure 7 M3Q-2 Page 1 of 5 Rev. 8

BREAKER SERIAL NUMBER_ _ _ _ _ __

9.6.3 Arcing Contacts Adjustment

c. As Found Arc Contact Gap r/JA___ 0 B _ 0C_ __
d. As Left Arc Contact Gap r/JA___ r/JB___ I/JC___

9.11.1.c Shunt Trip Bar Clearance:


inch Acceptable Tolerance:

1/32" (.032) to 1/8" (.125) inch 9.11.1.g Shunt Trip Frame Temperature:


°F Shunt Trip Coil DC Resistance:


Ohms Acceptable Value 55 Ohms to 67 Ohms at 75°F.

Ref er to Enclosure 11 for acceptable resistance if temperature is other than 75°F.

9.12.1.h U/V Trip Coil Frame Temperature:


OF U/V Trip Coil DC Resistance:


Ohms Acceptable Value 230 Ohms to 260 Ohms at 75°F. Refer to Enclosure 11 for acceptable resistance if temperature is other than 75°F *

  • Enclosure 7 M3Q-2 Page 2 of 5 Rev. 8

BREAKER SERIAL NUMBER_ _ _ _ __

9.12.3.g. U/V Trip Bar Clearance: _ _ _ _ _ _ _inch Acceptable Clearance 1/32 (.032) to 1/8 (0.125) inch.*

9.12.4.d U/V Trip Attachment Coil Drop Out Voltage:

\

  • 1t 1st

--- VDC 2nd


VDC 3rd


voe Acceptance Criteria:

1) Voltage is 14.4 to 28.8 VDC.
2) Voltage is within +/-5 volts of
  • voe. (Reference drop out voltage to be entered by supervisor)
3) Voltage has not trended downward, over 2 successive test intervals, by 2 or more volts.

DATE VOLTAGE DATE VOLTAGE (Previous test data to be entered by supervisor) 9 .13. 7 Replacement U/V Trip Coil Frame Temperature:


°F Replace~ent U/V Trip Coil DC Resistance:


Ohms Acceptable Value: 230 Ohms to 260 Ohms at 75°F.

Refer to Enclosure 11 for acceptable resistance if temperature is other than 75°F.

9.13.17.g Replacement U/V Trip Bar Clearance:


inch Acceptable Clearance 1/32 (.032) to 1/8 (.125) inch.

9.13.19.d Replacement U/V Trip Attachment C.oil Drop Out Voltage:

1st


VDC 2nd


VDC 3rd


VDC Acceptable Range: 14.4 to 28.8 Volts D.C.

The average value is the "reference 11 drop out voltage for this U/V trip attachment.

9.14.1.d Trip Bar Force Measurement:

1st


gm. 2nd


*gm. 3rd


gm.

Maximum Acceptable Force is 885 gm. for all trials.

Enclosure 7 M3Q-2 Page 3 of 5 Rev. 8

BREAKER SERIAL NUMBER:..------

WORK ORDER NUMBER.__ _ _ _ _ _ _ __

DATE:-..------------~

  • 9.14.2.d U/V Trip Lever Force Measurement:
..lst______gm 2nd_____gm 3rd_____gm.

Minimum Acceptable Force is equal to or greater than 460 gm.

9.15.2.k Breaker U/V Trip Timing:

1st____ 2nd_____ 3rd______

Maximum Acceptable Value: 100 msec. (6 cycles at 60 hz) 9.16.9 Breaker Shunt Trip Timing:

1st_ _ _ __ 2nd


3rd Maximum Acceptable Value:. 100 msec (6 cycles at 60 hz) 9.17.11 Breaker Closure Timing:

l.st_ _ _ _ 2nd.__ _ _ 3rd:__ _ __

Maximum Acceptable Tolerance: 200 msec. (12 cycles at 60 hz) 9.18.2 Breaker Megger Readings:

01-03_ __

0 1 - 0 2 ---- 02- 03 ---

fJ 1 - Gnd


rJ 2 - Gnd


fJ 3 - Gnd Minimum Acceptable Value is equal to or greater than 2 megohms Enclosure 7 M3Q-2 Page 4 of 5 Rev. 8

_u.1 Cycle Counter Reading:

As Left:


cycles Data Reviewed: Acceptable~~~~

Unacceptable~~~~

_Remarks=------------------~--~~

Maintenance Supervisor Any data found out of specification shall have a Deficiency Report written against it and will be dispositioned by the Nuclear Engineering Department. The Circuit Breaker will not be acceptable for service until all Deficiency Reports have been satisfactorily co!!pleted. .

All Deficiency Reports properly completed:

Maintenance Supervisor Date Quality Assurance Date BREAKER SERIAL NUMBER.

  • Deficiency Report Numbers:

Quality Assurance Dat.e

  • M3Q-2 Enclosure 7 Page 5 of 5 Rev. 8

MAINTENANCE PROCECURE MJQ-2 ENCLOSURE 8 BREAKER "AS FOUND" / "AS LEFT" POSITION

  • BREAKER POSITION "AS FOUND" CONDITION UNIT #1 A TRIP A BY-PASS I

B TRIP B BY-PASS UNIT lt2

[ A TRIP l [ A 3Y-PASS l

I l I B TRIP B BY-PASS I

I I REVIEWED BY:

Maintenance Supervisor Date Quality Assurance Date Enclosure 8 MJQ-2 Page l of 2 Rev. 8

BREAKER POSITION "AS LEFT" CONDITION UNIT #1 A TRIP

[ A BY-PASS l

B BY-PASS B TRIP I

  • [ A TRIP UNIT ~2

[ A BY-PASS B TRIP B BY-PASS REVIEWED BY:

Maintenance Supervisor Date Quality Assurance Date Enclosure 8 Rev. 8 M3Q-2 Page 2 of 2

.'.1AINTENANCE ?ROCEDuRE ~JQ-2 ENCLOSURE 9 REPEATED.VERIFICATION OF UNDERVOLTAGE TRIP ATTACHMENT TEST

  • FOLLOWING PROCEDURE STEP* 9.12.3.i CAUT:ON A THIRT.C ( 3 0) MINTJ't'!: WAIT IS i:IEQUIUD BE'IWEEH EACH TtST.

DATE: TIME:

Maintenance Supervuor TEST '2 DAT!:: TIME; Electric an Maintenance Supervisor Inspection Hold Point TEST U OATl!:1 TIM!!1 Electrician Maintenance Supen'isor Inapecti.on Hold Point T!S1' lt4 Electri.CiAn M.aintenance Supervise: Inspection Hold Point

  • TEST U Electrici41\

DATE:

DATZ:

Maintenance Supervisor

. Til'IE:

!nspection Hold Point Electrician Maintenance Supervisor Inspection Hold Point DATE: 1'!$:

Electri.c1an Maintenance Supervisor T!ST >>8 DATE: TIME:

E:lectri.cian MaintenAnce Supervisor :nspect1on Hold ?01nt 1'!ST >>9 DATE: 7!~:

E:lectr1cian ~aintenance Supervisor  !~spect~on Hold ?oint TEST no DATE:

Electrician !nspect1on Hold ?01nt Enclosure 9 M3Q-2 Page 1 of 2 Rev. 8

FOLLOWING PROCEDURE STEP 9.~3.17.i CAUTION II. THIM"! (30) MINUTE WAIT IS REQUIIWl BETWEEN EACH TEST.

DATE: TIME:

Electrician Inspection Hold Point T!S'l' 112 DAT!!: TIME:

Electric Un M.llinten.ance Supervisor Inspection Hold Point TEST llJ OAT!!& TIME:

Electrician Maintenance Supervisor Inspection Hold Point TEST 114 CATE: TIME: ....*..

Electrician l1aintenance Supervisor Inspection Hold Point TEST 115 DATE: TIME:

Electrician Maintenance Supervisor Inspection Hold Point TEST ~6 DATE: TIME:

Electrician Inspection Hold Point DATE:

Electrician Maintenance Supervisor !nspection Hold Point TEST li8 DATE: TIME:

E:lectri.cian l1aintenance Supervisor DATE: TI:'IE:

Electrician ~aintenance Supervisor rnspectLon Hold ?oint TEST lilO DATE: TIME:

E:lectrician ~aintenance Supervisor InspectLon Hold ?oint Enclosure 9 M3Q-2 Page 2 of 2 Rev. 8

MAINTENANCE PROCEDURE MJQ-2 ENCLOSURE 10 OVERCURRENT TRIP BRACKET LOCATIONS AND DUST COVER MODIFICATIONS OVERCURRENT TRIP DUST COVER~

\"-..NUT INEW)

EXISTING HOLE

- LOCK WASHER (NEW) i I

I Enclosure 10 MJQ-2 Page 1 of 1 Rev. 8

/

MAINTENANCE PROCEDURE M3Q-2 ENCLOSURE 11 U/V AND SHUNT TRIP COIL RESISTANCE VS TEMPERATURE CURVES zi..sl I

ZM

'\.

z.so """"

--'. '\\. ..

s '"""'

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~1: Z.S ~

0 Enclosure 11 Page l of 2 Rev. 8 M3Q-2

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<?*~ . c =~ 7 :- :\ 00 '%, ~..;:; ..:c. -:-~ ~ ,"'.

5S d-i""

  • M3Q-2 Enclosure 11 Page 2 of 2 Rev. 8

MAINTENANCE PROCEDURE M3Q-2

~ '": .. f

  • ENCLOSURE 12 TRIP BAR & tNTA FORCE MEASUREMENT DETAILS

. J,

-".".-""'. . . .-,----1

(0 ~
~

Brf:!4 R~r

,:rtJmtt

  • I i /
  • -<) iA1~ I ///

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  • .*** ., .... T~1PP1NG foACE
.:,\. .~~~.~:*-:~-~ r~:

Enclosure 12 Page 1 of 2 Re*

J' ._,.

  • . \,_ -., .

,(: - *- .' . . . . . '

NOTE: PRESS HARD YOU ARE MAKING FIVE (5) COPIES f**: :-~. ~~-~'-,. CHANGE TYPE:

'.-:i ' A"DMINISTRATIVE PROCEDURE 3 ON-THE-SPOT CHANGE ~

~ PERMANENT (GREENJ D ,

  • TEMPORARY (ORANGE!

~~o'< ~f\~ QJ\.o). \~~~, \.-\~ ~ee..~') i\,r C..\ct...;,; \'}<~~

PROCEDURE TITLE(,.~\ - \\1\NM-.\ ~\C~-+\~'1' '\,~\.'f"i..._"\,...__ ~~ \~l t.'IU& *EXPIR.ES:

ALL ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.

lR1 UNIT I PROCEDURE NO. W 3 ()l REV. NO. .f' CHANGE NO. "'-/

IZI uN1T z PROCEDURE No. m 3 G- ~ REV. NO.  ? CHANGE NO. i PROPOSED CHANGE: / J c_~~ "-'je. NC lo SU r'E!_ ~ P~Jc. I of' I Vtv;t ON~

\.Jt.J Tw 0 a.o l- I 1T

Ll n II 7,-,f o~ '/"1 "ii Tll. If' - 0 ~ y,J ~ I 'J -I 118 Tr;f o ~y,.; ~o I - 3 '8" Tll.IP -- o~'(N a I CJ - '3 "11 By Pn-s s 3- .s 4 '17 :J. '</ t3 11 1}9 IJyf¥tSS - .3 a..,q Y 7Q.. &J> £3 rt8 fiyphSS L/- d..L/Y 7d..i:, <; 13 c~ u f3 'ff'IJSS - '-/ ;J. '/ '/ 7 ~ '1 i' 13 REASON FOR CHANGE:

To c.orrc.c. T r'1e.. S-e.IZ.11'- L No\

13 '/ f Pr~S. fo.-5 '-+, O~-S "--Ii'\ """"'2 \:

ACTION TAKEN FOR OTHER UNIT:

AUTHORIZATION:

    • suPERVISOR IN CHARGE DUTY SENIOR SHIFT SUPERVISOR DATE OR SHIFT SUPERVISOR DISTRIBUTION TO FIELD COPIES COMPLETED (IF APPLICABLE)

RESPONSIBLE SUPERVISOR

    • SIGNATURE ALSO VERIFIES THAT APPLICABILITY TO BOTH UNITS HAS BEEN CONSIDERED.

ACCEPTABLE: POST CHANGE-REVIEW/APPROVAL YES NO DD DEPARTMENT HEAD DATE D*D QUALITY ASSURANCE DATE DD 'SORC (CHAIRMANJ MEETING NO. DATE

  • _I__I GENERAL MANAGER* SALEM O!°ERATIONS :JATE RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUE!?TING CHANGE.

FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:

PERFORMED BY:

SIGNATURE DATE RETURN TO DEPARTMENT HEAD FOR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL. CYCLE.

AP.3 FORM AP.J-1 REV. 1Z

__ I),., ...

-. /. f ' NOTE; PRESS HARO YOU ARE llllAl<ING F'IVE (!)COPIES CHANGE TYPI!::

ADMINISTRATIVE PROCEDURE 3

~UNITI PROCEDURE NO. --""'m""'"..3~Q-_-_...q,,......_______ REV. NO. _ _ 9__ CHANGE No._3 ____

~ UNITZ PROCEDURE NO. --""'cn~...:13o&...;Q-.._-_.o.-

......_______ Rl:V. NO. _ _.8

____ CHANGE N0. _ _.3.___

PROP'OSl:D CHANGE:

ST'-Q 9.,,3 (C)

~~ , J Ge l.H-C-. c.. /,PrM) c. tJ..'- 1~ r .s~ rt""- 1t4J f""A1 r~/,

f/,,~ ~ f~ fo ~e1t-o : x; /! ttJ;-ul 1-meAJ *r of Co,.J I"- t is AJof AJCc...ess1ta.y 1 afe11J 'the. bc-eA>k.e,.

IJe.Lc. ~e. f-hc. LA~ i- ("~I- 0 t- I-Ac. StAI """'-C.. : ~NO pro cee.c/.

To .l~ 9.7 REASON P'09' CH.ANGIE:

'/OIJ coulJ ~L.f +o V<tL.'/ /j,f°Lln.Jf -3+vs '* 1.. 'I ~ '~*'* s

c. ~~'-L~j 1-h e.. A-'-' K Sw 1 e~ '4;1.JQ f), ~ sec.o,.,ullf.ILy
  • d,..) c::. iJN AJ<l '- k ACTION TAKEN l"OR OTHER UNIT:

AUTHORIZATION: Z.=tl-K OAT*

DISTRIBUTION TO FllELD COP'llES COMPLETED (IP Al'PLlCA*LE) s::i 9ti:~"*SPGN~"YISO"

.t._. ~

    • s1GNATU"ll: AL.SO Yl:"IP'll:S THAT "'""'-1CA81L.IT'Y TO aOTM UNITS HAI *ll:ll:N CONSIOl:IU:o.

ACCEPTABLE: POST CHANGE-REVIEW/APPROVAL

~-~ ~~~

L...!::...J L-1 VI'//~---

[1J {;? l rrl\dllfll'-._*_q__,.~-*...,*. ,.~. ,*01 :-+"b'" _.,T,M,. .~ ~T" "'=~~l:=AD=-----

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ii._bii'\Si'=5 o~i- _

r-1__ __ .

!IORC ICKAl"MA*I

~9 MC.TING NO. OATE GICNICR~~ *SAL.SM OP'l:RATIONS OATll:

RICTU"N COMP'L.&Tl:O OR RW:Jl:CTIJ:O FORM TO Ol:P'A,.TMll:NT "CQUICSTING CH ANGii:.

FOLLOW-UP' TO REJECTED ON*THE*SPOT CHANGE ACTION TAKEN:

PERl"ORMl:D *Y:

SIGNATU"C OATI:

"l:TU"N TO Oll:PA"TM*NT Hl:AD P'CI" "OUTING TM"OUGH P'OST CHANG**tt*V**WIA . .ftOYAL. cvci.*.

ltSV. I&

.. NOTE. F"RESS HARO YOU ARE MAKING FIVE (5) COF"IES CHANGE TYF"E:

ADMINISTRATIVE PROCEDURE 3 ON*THE*SPOT CHANGE ll'ERMANENT {GREEN I D *TEMll'ORARY ORANG!!:

AL.I.. ON*THE*SPOT CHANGES TO BE CONSIDERED FOR AF"F"L.ICABIL.ITY TO BOTH UNITS.

~UNITI PAOCEDUAENO.~--~rn~~.3~c-.~......-__.':l,,,....____________~ AEV. NO. -! CHANGE NO. ~

~ UNITZ PAOCEDURENO. __......;tn-...,._3,..._C?,_._*__cJ-

______________~ REV. NO. £ CHANGE NO. ~

C:.h'\N3 e, eloJJa~..;re_

PROPOSED CHANGE:

~ .~'-"~pt+j <:. Qr' vAJ. r o"" e. t.JAJ,T Tl4Jc "A" T1!1P - OQ.YAJ ~o , ... J 'f:J .. Tr*f .~

"a** nil' .. o ;;.y1i1 - o~y~.J.1'1-1

~o I - 3 13"/p~S - 3-~4'°'/ ~t.'1 B "IJ **. Tri~

- o~y,..; ~

'"If,, Stp1t-.SS .. .3~'1t7~'-"<t a<;-3 a

'I- ;l"I'/ ~b~ a .'*s .. i1ptt-SS - £/.~'# '17~ '-~ B REASON FO" CHANGE:

  • i:-a v~,.. TE. LtJ Tes I ,j e1t.1 it L Nos 1tiJ f°.j' ;t;o~.l oA.J tJN." tr o..ve 'llfltJ fqJo .
  • ACTION TAl<EN FOA OTHER UNIT:

AUTHORIZATION: Z.-=(1 =trs=

T SUllE"VISO" DATE 0" SHll"T SUllC"V~O" .

DISTRIBUTION TO Flll:LD COPIES COM~LETED (IF A~~LIC:ABLE) , ** ~l. Lb..

  • '*s1GNATUl'IE ALSO v11:R11"1cs THAT A"'"-IC:A*11..1Tv TO *OTH UNITS HAS *CCN c:0Ns1011:R11:0.

ACCEPTABLE: POST CHANGE-REVIEW/ APPROVAL

'fl!:S NO

£ '"/7-P~

ClATE

. . .f- -~J;

~or+e:

zlx'_)-

~r~1<&s so~c:. IC:H Al RM AN} ClATI!:

...:..0¥..ht!:::.Ji RETURN COM .. l..ETEC OR Rl!:JECTEC FORM TO 01!: .. ARTMl!:NT Rl!:QUl!:STING CHANG!!:.

FOL.l..OW*UP TO REJECTED ON*Tlo-lE*SPOT CHANGE ACTION TAKEN:

PERFORPo!tED BY:

SIGNATU"C CATE "ll:TU"N TO CC"'A"TMll:NT HCAO l"O" ROUTING TH .. OUGH ll'OST C:HANGll:*"ll:VICW/Allll"OVAI.. CYC:l.I:*

l'Oltll~t ltCV. U.

0 I NOTE: PRESS HARO YOU ARE MAKING FIVE(!) COPIES CHANGE TYPE:

ADMINISTRATIVE PROCEDURE 3 ON*THE*SPOT CHANGE [2(f l"ERMANENT (GREEN*, D *TEMl"ORARY ORANGE PROCEDURE TITLE AL.I.. ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.

~UNITI ~

PROCEDURE NO. !1:1. 3 G)- ~ REV. NO. CHANGE NO.

0 UNITZ. PROCEDURE NO. m3~-~ REV. NO. ~ CHANGE NO.

PROPOSED CHANGE:

  • ACTION TAKEN FOR OTHER UNIT:

AUTHORIZATION:

s ""'e:

OR SHll'"T SUl"ERVISOR DISTRIBUTION TO FIELD COPIES COMPLE;:TED (IF APPLICABLE) SI~ RESPONSIBLE SUPERVISOR

  • °*SIGNATURE ALSO VERIFIES THAT APl"LICAlllLITY TO BOTH UNITS HAS BEEN CONSIDERED.

ACCEPTABLE:

YE!I NO

-i.-1.1-Rr DATE a4137><~

J DATE DATE

JATE RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUESTING CHANGE.

FOL.L.OW*UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:

PERFORMED BY:

SIGNATURE DATE RETURN TO DEl"ARTMENT HEAD l'"OR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL CYCLE.-

REV. t;