ML18092A751
| ML18092A751 | |
| Person / Time | |
|---|---|
| Site: | Salem  |
| Issue date: | 04/19/1984 |
| From: | Public Service Enterprise Group |
| To: | |
| Shared Package | |
| ML18092A749 | List: |
| References | |
| M3Q-3, NUDOCS 8508290144 | |
| Download: ML18092A751 (18) | |
Text
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PROCEDURE NUMBER:
MAINTENANCE PROCEDURE A-11 ENCLOSURE l PROCEDURE APPROVAL COVER SHEET M3Q-3 REVISION NUMBER:
l TITLE:
REACTOR TRIP, REACTOR TRIP BYPASS AND ROD DRIVE MOTOR GENER.ATOR OUTPUT AIR-CIRCUIT BREAKER AND SWITCHGEAR CABINET REFUELING OUTAGE MAINTENANCE REMARKS:
THIS PROCEDURE IS SAFETY RELATED.
ALL DOCUMENTATION SHALL BE MAINTAINED IN ACCORDANCE WITH ADMINISTRATIVE PROCEDURE (AP) 11 RECORD RETENTION PROGRAM.
THIS PROCEDURE HAS BEEN REVIEWED AND DETERMINED TO BE IN COMPLIANCE WITH TECHNICAL SPECIFICATION REQUIREMENTS.
SUMMARY
OF REVISION: 1)
INCORPORATED OTSC # l AND 2 APPROVAL:
SUBMITTED/DATE:
ENGINEERING/DATE:
MGR. QAD /DATE:
NDE LEVEL III/DATE:
A. I. /DATE:
SQAE/DATE:
MAINT. MGR./DATE:
SORC*NUMBER/DATE:
- 2)
DEVELOPED AND INCORPORATED DIRECTIONS FOR VERIFYING PROPER OPERATION OF THE BREAKER POSITIONING SWITCHES.
N/A I
N/.A I
N/A I
GEN. MGR. SALEM OPS./DATE:
A-11 i
i Enclosure l Page l of l Rev. 23
SALEM GENERATING STATION MAINTENANCE DEPARTMENT MANUAL MAINTENANCE PROCEDURE M3Q-3
, 1.0 TITLE REACTOR TRIP, REACTOR TRIP BYPASS AND ROD DRIVE MOTOR GENERATOR OUTPUT AIR-CIRCUIT BREAKER AND SWITCHGEAR CABINET REFUELING OUTAGE MAINTENANCE 2.0 PURPOSE The purpose of t~is procedure is to provide guidance for personnel conducting periodic inspections and maintenance on the breaker and breaker switchgear cabinets.
3.0 APPLICABILITY/SCOPE
- 3. 1 Applicability.
This procedure is applicable to Westinghouse Low Voltage Metal Enclosed Switchgear (Model DB-50) and its associated cabinets used in the Salem Units Ill and 112 Reactor Trip, Reactor Trip Bypass and Motor Generator Output applications.
This pro~edure is safety related; however, the procedure can be used on the motor generator output breakers which are classified as non-safety r*elated.
3.2 Scope The contents of this procedure cover the inspection, cleaning and testing of the breaker cabinets including the auxiliary control panel and main bus work associated with the breaker.
4.0 REFERENCES
4.1 Public Service Blueprint (PSBP) - 301107, Issue l; Westinghouse Low Voltage Metal Enclosed Switchgear For Westinghouse Nuclear Energy Systems.
4.2 Nuclear Field Directive (NFD) - S-C-RlOO-NFD-081, Rev. 7; Reactor Trip and Bypass Breaker Maintenance and Verification Testing Field Directive.
4.3 Reactor Trip and Reactor Trip. Bypass Wiring Diagrams Public Service Blueprints - 203646, Rev. 7; 203688, Rev. 8.
5.0 ENCLOSURES 5.1 Enclosure 1 - Circuit Breaker Positions 5.2 Enclosure 2 - "AS FOUND/AS LEFT" Breaker Positions 5.3 Enclosure 3 - Cubicle Cleaning/Inspection Checklist 5.4 Enclosure 4 - Verification of Breaker Position Switch Operation M3Q-3 Page 1 of 6 Rev. 1
6.0 RESPONSIBILITIES 6.1 The maintenance supe:i:visor in charge of performing this prqcedure shall be responsible for requesting and coordinating the assistance of other departments as may be required by this procedure.
7.0 PRECAUTIONS AND LIMITATIONS 7.1 When working around electrical equipment, safety precautions and work habits specified in the Electric Production Department Safety Manual shall be observed by all personnel involved in the accomplishment of those procedures.
7.2 In addition to the electrical precautions stipulated in the Electric Production Department Safety Manual, care must be taken to stand clear of the various mechanical mechanisms*associated with these breakers.
7.3 Before any maintenance work is performed, make certain that all control circuits are open and that the breakers have been racked clear of the bus.
8.0 PREREQUISITES M3Q-3 8.1 Tag out the switchgear as applicable to the area which is to be worked.
NOTE:
STEPS 8.2 AND 8.3 NEED TO BE PERFORMED IF WORK IS TO BE PERFORMED ON THE REACTOR TRIP OR REACTOR TRIP BYPASS BREAKERS.
IF PERFORMING MAINTENANCE ON THE MOTOR GENERATOR OUTPUT BREAKERS ONLY, PROCEED TO STEP 9.0.
- 8. 2 Enter the "As Found" serial numbers of all four (4) Reactor Trip and Reactor Trip Bypass Breakers on Enclosure 2 before removing any breakers from its cabinet.
Compare serial numbers to those listed on Enclosure 1.
Notify the maintenance supervisor of any discrepancies found.
- 8. 3 Notify the Senior I&C Supervisor.that all four Reactor Trip and Reactor Trip Bypass breakers will be removed from their cubicles and that I&C testing will be required after completion of the procedure.
Notification is required due to the I&C Department's requirement to perform the Reactor Trip Master Response Time Testing.
Senior I&C Sup~rvisor
~~~~~~~~~...,...-~~~---,,.---~~~~~~~~
(Signature)
(Date)
Page 2 of 6 p
Rev. 1
- 9. 0 PROCEDURE NOTE:
THE STEPS IN THIS PROCEDURE NEED NOT BE PERFORMED IN THE EXACT ORDER AS WRITTEN.
SEQUENCING OF STEPS SHALL BE DETERMINED BY THE COGNIZANT SUPERVISOR.
NOTE:
REFER TO ENCLOSURE 1 FOR THE PROPER CABINET DESIGNATIONS AS DESCRIBED IN THIS PROCEDURE.
9.1 Conduct the breaker cubicle inspection and cleaning as follows, for all six breakers.
Document completion of the inspection on.
- 1.
Clean interior of the cubicle with a clean bristle brush and vacuum.
- 2.
Clean all terminal connections c~ the stationary position of the secondary and primary disconnecting devices.
- 3.
Test electrical connections for tightness - inspect for loose.
bolting.
- 4.
Inspect the breaker support rails for signs. of excessive wear or damage.
Verify that the cotter pin in the Right Rail Stop Latch is intact and properly sized (l" Long x 3/32" DIA.).
- 5.
Inspect Breaker Position Switches for distortion and free movement.
Operation of the Breaker Position Switches will be verified in Step 9.4.3.
- 9.2 Conduct the Auxiliary Electrical Equipment Cabinet (Located above the breaker cubicles) inspection and cleaning as follows, for all six breakers.
Document completion on Enclosure 3.
- 1.
Clean all terminal boards, relay cases, fuse blocks, etc.,
using a clean soft bristle brush.
- 2.
Clean the interior of the cubicle with a soft bristle brush and*
a vacuum cleaner.
- 3.
Test electrical connections for tightness.
- 4..Inspect all wiring for signs of damage.
Rep~rt all discrepancies to your supervisor.
M3Q-3 Page 3 of 6 Rev. 1
' 1*
M3Q-3 9.3 Main Bus Cleaning and Inspection
- 1.
Remove all sheet metal covers in the rear side of the cabinets.
This will expose the bus and bus support members, and the rear side of the primary disconnect blocks on all six (6) breakers in the switchgear.
- 2.
Clean the bus bars, insulating blocks and the bus separation insulators with a lint free cloth.
- 3.
Clean the interior of the cabinet with a soft bristle brush and a vacuum.
CAUTION!
THE INTENT OF THE STEPS 9.3.4 AND 9.3.5 IS TO VERIFY TERMINAL TIGHTNESS ONLY. *no NOT OVERTIGHTEN THE TERMINAL LUGS AS THIS MAY CAUSE DAMAGE TO THE LUGS.
NOTE:
WHILE PERFORMING TERMINAL TIGHTNESS VERIFICATIONS, USE ONLY THE APPROPRIATE SIZED WRENCHES OR SCREW DRIVERS.
DO NOT USE ADJUSTABLE WRENCHES.
- 4.
Check all bolting for tightness.
Document any loose bolts or hardware below.
- 5.
Inspect all bus joints for bolt tightness and ensure that all.
bus bolting has a lock washer or lock nut installed.
Document discrepancies below.
- 6.
Inspect all the insulating material for evidence of cracking, dirt or electrical arc tracking.
Document discrepancies below.
Page 4 of 6 9.3.1 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 Rev. 1
- 7.
Ensure all personnel are clear of the bus work.
Install a SOOV megger and measure the insulation leakage resistance.
Document below.
Bus Megger Reading r/JA to grd r/JA to 0B 0B to grd "B to 0C r/JC to grd r/JA to 0C Megger Serial Number Cal. Date Cal. Due Date
- 8.
SUPERVISOR WITNESS INSPECTION HOLD POINT Visually inspect the interior of the cabinet.
Ensure that all cleaning and inspection materials have been removed.
Install the rear cabinet covers.
9.4 Circuit Breaker Maintenance
- 1.
If further maintenance and testing is to be performed on the Reactor Trip and.Reactor Trip Bypass breakers, conduct the maintenance and testing in accordance with Maintenance Procedure M3Q-2, Reactor Trip ati.d Reactor Trip Bypass Air Circuit Breaker Semi-Annual Inspections and Tests.
If no further maintenance is to be performed, disregard this step and proceed to step.9.4.2.
- 2.
SUPERVISOR WITNESS INSPECTION HOLD POINT Install the breakers into their cubicles.
If working on the Reactor Trip or Reactor Trip Bypass* breakers, install the the breakers in the configuration outlines on Enclosure 1, and document the final b~eaker positions by indicating the serial numbers on Enclosure 2.
- 3.
SUPERVISOR WITNESS INSPECTION HOLD POINT With the Reactor Trip and Reactor Trip Bypass breakers in their respective cubicles, test the operation of the Breaker Position Switches in accordance with Enclosure 4.
This step is not applicable to the Motor Generator Output breakers.
Page 5 of 6 9.3.7 (SW)
(IBP) 9.3.8 9.4.1 (SW)
(IBP) 9.4.2 (SW)
(IBP) 9.4.3 Rev. 1
- 10. 0 FINAL TESTING NOTE:
S~EP 10.1 SHALL BE PERFORMED FOR THE REACTOR TRIP OR REACTOR TRIP BYPASS ONLY.
STEP 10.1 SHALL BE DISREGARDED FOR THE MOTOR GENERATOR OUTPUT BREAKERS.
10.1 SUPERVISOR WITNESS INSPECTION HOLD POINT Notify the I&C Senior Supervisor that maintenance has been completed on all four (4) Reactor Trip and Reactor Trip Bypass Breakers on #
Unit.
I&C Department can procede with their
. required time response testing.
I Senior I&C Supervisor (Signature)
Date Time 10.2 Conduct retest in accordance with Maintenance Procedure A-21, Maintenance Department Testing and Retest Notification Manual Procedure.
11.0 CLOSEOUT AND FINAL REVIEW M3Q-3 11.1 Cleaning and inspe~tions completed, all required documentation recorded.
11.3 REVIEWED BY:
Maintenance Supervisor:
Date:
~~~~~~~~~~~~~
~~~~
Quality Assurance:
Date:
~~~~~~~~~~~~~~~
~~~~-
Page 6 of 6 (SW)
(IHP)
Rev. 1
M3Q-3 MAINTENANCE PROCEDURE M3Q-3 ENCLOSURE 1 CIRCUIT BREAKER POSITIONS REACTOR TRIP AND REACTOR TRIP BYPASS BREAKERS BREAKER SERIAL NUMBERS AND POSITION 124Y7268B 224Y7268B 324Y7268B 424Y7268B A TRIP 124Y7269B B TRIP 224Y7269B A TRIP 124Y7268B B TRIP 224Y7268B SERIAL NUMBERS:
NORMAL POSITIONS:
UNIT #1 UNIT #2 Enclosure l Page l of l 124Y7269B 224Y7269B 324Y7269B 424Y7269B A BY-PASS 324Y7269B B BY-PASS 424Y7269B A BY-PASS 324Y7268B B BY-PASS 424Y7268B I
Rev. l
M3Q-3 MAINTENANCE PROCEDURE M3Q-3 ENCLOSURE 2 "AS FOUND/AS LEFT" BREAKER POSITIONS II AS FOUND" SERIAL NUMBERS A TRIP A BYPASS B TRIP B BYPASS
- lMG
- 2MG "AS LEFT" SERIAL NUMBERS A TRIP B TRIP
- lMG REVIEW:
A BYPASS B BYPASS
- 2MG MAINTENANCE SUPERVISOR QUALITY ASSURANCE Page 1 of 1 DATE -
DATE Rev. i
9.1. l 9.1. 2 9.1. 3 9.1. 4 9.1. 5 9.2.l 9.2.2 9.2.3 9.2.3 9.2.4 M3Q-3 Clean cubicle interiors Clean terminal connections Test connection tightness Inspect support rails Inspect Breaker Position Switches Clean terminal boards, etc
- Clean cubicle interior Test connection interior Test connection tightness Inspect wiring MAINTENANCE PROCEDURE M3Q-3 ENCLOSURE 3 CUBICLE CLEANING/INSPECTION CHECKLIST A
Rx Trip A
B Rx Trip Rx Trip Bypass DATE:
B Rx Trip Bypass fl l MG fF2 MG Maintenance Supervisor Quality Assurance Date Page 1 of 1 Rev. l
MAINTENANCE PROCEDURE M3Q-3 ENCLOSURE 4 VERIFICATION OF BREAKER POSITION SWITCH OPERATION Date -----
- 1.
Notify the Shift Supervisor of the intent to test the Breaker Position Switch operation.
Breakers will be racked in during the performance of this test.
Shift Supervisor Date Time
- 2.
To eliminate the possibility of a potential across the contacts and the possibility of parallel paths, lift leads at the contact points listed
' below and initial.
REACTOR TRIP "A" LIFTED RETERMINATED Contact 4 Wire/I BH9 Contact 6 Wire/I BH5 Contact 7 Wire/I BH3 Contact 8 Wire/I BHl REACTOR TRIP "B" Contact 12 Wire/I CH9 Contact 14 Wire/I CHS Contact,15 Wire/I CH3 Contact 16 Wire/I CHl REACTOR TRIP BYPASS "A" Contact l Wire# 2BH15 Contact 2 Wire/I BH5 Contact 3 Wire/I 2BT11 Contact 4 Wire/I BH9' Contact s Wire/I 2BPP Contact 6 Wire/I BH7 Contact 7 Wire/I BH3 Contact 8 Wire# BHl M3Q-3 TB3 TB2 TB2 TB2 TB7 TB6 TB6 TB6 TB7 TBS.
TB3 TB6 TB7 TB3 TBS TB6 PT.4 PT.8 PT.4 PT.12 PT.4 PT.8 PT.4 PT.12 PT.11 PT.10 PT.1 PT.6 PT.5 PT.5 PT.6 PT.2 Page l of S MAINT Q.C.
Rev. 1
WORK ORDER II REACTOR TRIP BYPASS "B II LIFTED RETERMINATED MAINT Q.C.
Contact 9 Wire/I 2CH15 TBS PT.11 Contact 10 Wire/I CHS TB9 PT.10 Contact 11 Wire/I 2CT11 TBll PT.l Contact 12 Wire/I CH9 TBlQ PT.6 Contact 13 Wire/I 2CPP TBS PT.S Contact 14 Wire/I CH7 TBll PT.S Contact 15 Wire/I CH3 TB9 PT.6 Contact 16 Wire/I CHl TBlO PT.2
- 3.
Using the resistance scale on the multimeter, verify switch position for each of the cubicles listed below, by measuring the resistance across the contacts at the indicated terminal block points.
Verify that the contacts are in the expected position for the current breaker position.
Perform this test with the.breakers in the racked out or test position, initial satisfactory results in the spaces provided next to the contact below.
- 4.
Rack the breaker into the fully racked in position.
Using the resistance sea.le on the multimeter, verify switch position for each of the cubicles listed below, by measuring the resistance across the contacts at. the indicated terminal block points.
Verify that the contacts are in the expected position for the current breaker position. Initial satisfactory results in the spaces provided below.
- 5.
With the breaker remaining in the fully racked in position, attempt to withdraw the breaker until it comes in contact with the Positioning Stop Brackets.
With the breaker at the Positioning Stop Brackets, attempt horizontal and vertical movement of the breaker.
With the multimeter selected to the resistance sea.le, verify switch position for ea.ch of the cubicles listed below, by measuring the resistance across the contacts at the indicated terminal block points.
Verify that the contacts are in the expected position for the current breaker position.
Initial satisfactory results in the spaces provided below.
- 6.
Ra.ck the breakers ou~ to the fully racked out position.
- 7.
Retermina.te the leads lifted in step 2, initial completion in the spaces provided.
M3Q-3 Page 2 of 5 INITIAL Rev. l
WORK ORDER IF
- 8.
Notify the Shift Supervisor of the completion of this test, breakers are in the fully racked out position.
Shift Supervisor Date Time NOTE:
ALL CONTACT POSITIONS NOTED BELOW ARE THE EXPECTED POSITIONS WITH THE BREAKER IN THE RACKED OUT OR TEST POSITION.
REACTOR TRIP "A" CUBICLE 52H lRTA CONTACT WIRE/I TERMINAL POINT BLOCK 4
BH9 TB3 4
4 BHIO TB3 2
6 BHS TB2 8
6 BH6 TB2 6
7 BH3 TB2 4
7 BH4 TB2 2
8 BHl TB2
- 12 8
BH2 TB2 10 REACTOR TRIP "B" CUBICLE 52H lRTB CONTACT WIRE/I TERMINAL POINT BLOCK 12 CH9 TB7 4
12 CHIO TB7 2
14 CHS TB6 8
14 CH6 TB6 6
15 CH3 TB6 4
15 CH4 TB6 2
16 CHI TB6 12 16 CH2 TB6 10 M3Q-3 CONTACT STATUS CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED CONTACT STATUS CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED Page 3 of 5 BREAKER BREAKER RACKED RACKED
. OUT IN BREAKER BREAKER RACKED RACKED OUT IN AFTER MOVE-MENT AFTER MOVE-MENT Rev. 1
NOTE:
ALL CONTACT POSITIONS NOTED BELOW ARE THE EXPECTED POSITIONS WITH THE BREAKER IN THE RACKED OUT OR TEST POSITION.
REACTOR TRIP BYPASS "A" CUBICLE 52H lBYA
- CONTACT 1
1 2
2 3
3 4
4 s
5 6
6 7
7 8
8 M3Q-3 WIREtl 2BH16 2BH1S BHS BH6 2B1Tl 2BT11 BH9 BHlO 2BP 1 2BPP BH7 BH8 BH3 BH4 BHl BH2 TERMINAL BLOCK TB7 TB7 TBS TBS TB3 TB3 TB6 TB6 TB2 TB7 TB3 TB3 TBS TBS TB6 TB6 POINT 12 11 10 12 2
1 6
8 11 5
5 6
6 8
2 4
CONTACT BREAKER STATUS RACKED OUT OPEN OPEN CLOSED C!.CSED OPEN OPEN CLOSED CLOSED OPEN OPEN CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED Page 4 of 5 BREAKER RACKED IN AF'l:ER MOVE-MENT Rev. l
I NOTE:
ALL CONTACT POSITIONS NOTED BELOW ARE THE EXPECTED POSITIONS WITH THE BREAKER IN THE RACKED OUT OR TEST POSIT!ON.
REACTOR TRIP BYPASS "B" CUBICLE 52H lBYB CONTACT WIRE/I 9
2CH15 9
2CH16 10 CHS 10 CH6 11 2CT11 11 2C1Tl 12 CH9 12 CHlO 13 2CPP 13 2CP1 14 CH7 14 CHS 15 CH3 15 CH4 16 CHl 16 CH2 REMARKS:
Reviewed:
TERMINAL BLOCK TBS TBS TB9 TB9 TBll TBll TBlO TBlO TBS TB14 TBll TBll TB9 TB9 TBlO TBlO POINT 11 12 10 12 1
2 6
s 5
11 5
6 6
s 2
4 CONTACT BREAKER STATUS RACKED OUT OPEN OPEN C-:.C3ED CLOSED OPEN OPEN CLOSED CLOSED OPEN OPEN CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED
~
Maintenance Supervisor M3Q-3 Quality Assurance Page 5 of 5 BREAKER RACKED IN Date Date AFTER MOVE-MENT Rev. l
r._:..
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NOTE: PRESS HARD YOU ARE MAKING FIVE (S) COPIES ADMINISTRATIVE PROCEDURE 3 CHANGE TYPE:
ON-THE-SPOT CHANGE
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PERMANENT IGREENI PROCEDURE TITLE ALL ON-THE-SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.
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RETURN COMPLETED OR REJECTED FORM TO DEPARTMENT REQUESTING CHANGE.
FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:
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ALL ON*THE*SPOT CHANGES TO BE CONSIDERED FOR APPLICABILITY TO BOTH UNITS.
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FOLLOW-UP TO REJECTED ON-THE-SPOT CHANGE ACTION TAKEN:
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SIGNATURI!:
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AUTHORIZATION:
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RESPONSIBLE SUPERVISOR
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PERFORMED BY:
SIGNATURE DATE RETURN TO DEPARTMENT HEAD FOR ROUTING THROUGH POST CHANGE-REVIEW/APPROVAL CYCLE, FOJIM A... :t-1 REV, 12