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{{#Wiki_filter:IREGULATO~INFORM*TION DISTRIBUTION TEM(RIDS)ACCESSION NBR:8602100282 DOC.DATE:'86/01/17 NOTARIZED:
{{#Wiki_filter:I REGULATO~INFORM*TION DISTRIBUTION TEM (RIDS)ACCESSION NBR: 8602100282 DOC.DATE: '86/01/17 NOTARIZED:
NODOCKET0F'SCIL:50-410NineMilePointNuclearStationeUnit2iNiagaraMoha05000410AUTH.NAMEAUTHORAFFILIATION M*NGAN>C.V.NiagaraMohawk.PowerCorp.RECIP.NAMERECIPIENT AFFILIATION ADENSAMiE.G.BWRProspectDirectorate 3A(s
NO DOCKET 0 F'SCIL: 50-410 Nine Mile Point Nuc l ear Stati one Unit 2i Niagara Moha 05000410 AUTH.NAME AUTHOR AFFILIATION M*NGAN>C.V.Niagara Mohawk.Power Corp.RECIP.NAME RECIPIENT AFFILIATION ADENSAMi E.G.BWR Prospect Directorate 3 A(s  


==SUBJECT:==
==SUBJECT:==
ForwardsresponsetoIEBulletin79-27reelectrical busespoweringsafety-related 8cnonsafet'-related instrumentation 8ccontrolcircuitrg.
Forwards response to IE Bulletin 79-27 re electrical buses powering safety-related 8c nonsaf et'-related instrumentation 8c control circuitrg.
Infosupp1sutil851104response.
Info supp 1 s util 851104 response.~gp/cr/i 0 DISTRIBUTION CODE: B001D COPIES RECEIVED: LTR/NCL 1 ZE: TITLE: Licensing Submittal:
~gp/cr/i0DISTRIBUTION CODE:B001DCOPIESRECEIVED:
PSAR/FSAR Amdts 5 Related Correspondence NOTES: RECIPIENT ID CODE/NAME BWR ADTS BWR EB BWR FOB HAUGHEYe M 01 BWR RSB INTERNAL: ACRS 41 ELD/HDS3 IE/DEPER/EPB 36 NRR BWR ADTS NRR PWR-B ADTS NRR/DHFT/HFIB N IR G FILE 04 IB EXTERNAL: 24X DMB/DSS (AMDTS)NRC PDR 02 PNL GRUEL>R COPIES LTTR ENCL 1 1+1 1<1 lo 2'2+1 lcR 1 lo I 1 lo j 1 lo RECIPIENT ID CODE/NAME BWR PD3 PD BWR EICSB BIJR PD3 LA BWR PSB ADM/LFMB IE FILE IE/DGAVT/GAB 21 NRR PWR-A ADTS NRR ROE'.L NRR/DHFT/MTB NRR/DSRO/RRAB RGNi BNL(AMDTS ONLY)LPDR 03 NSIC 05 COPIES LTTR ENCL lo 1 ia 1 1o 1 lo 1 co la TOTAL NUNBER OF COPIEB REQUIRED: LTTR, Pf ENCL M R g*'R I, ll M*I MR*4 hf"4  
LTR/NCL1ZE:TITLE:Licensing Submittal:
'7 MIIASAIRA Q PgQOQQg NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST, SYRACUSE.N.Y.13202/TELEPHONE (315)474-1511 January 17, 1986 (NMP2L 0588)Ms.Elinor G.Adensam, Director BWR Project Directorate No.3 U.S.Nuclear Regulatory Commission 7920 Norfolk Avenue Washington, DC 20555
PSAR/FSAR Amdts5RelatedCorrespondence NOTES:RECIPIENT IDCODE/NAME BWRADTSBWREBBWRFOBHAUGHEYeM01BWRRSBINTERNAL:
ACRS41ELD/HDS3IE/DEPER/EPB 36NRRBWRADTSNRRPWR-BADTSNRR/DHFT/HFIB NIRGFILE04IBEXTERNAL:
24XDMB/DSS(AMDTS)NRCPDR02PNLGRUEL>RCOPIESLTTRENCL11+11<1lo2'2+1lcR1loI1loj1loRECIPIENT IDCODE/NAME BWRPD3PDBWREICSBBIJRPD3LABWRPSBADM/LFMBIEFILEIE/DGAVT/GAB 21NRRPWR-AADTSNRRROE'.LNRR/DHFT/MTB NRR/DSRO/RRAB RGNiBNL(AMDTS ONLY)LPDR03NSIC05COPIESLTTRENCLlo1ia11o1lo1colaTOTALNUNBEROFCOPIEBREQUIRED:
LTTR,PfENCL MRg*'RI,llM*IMR*4hf"4  
'7MIIASAIRA QPgQOQQgNIAGARAMOHAWKPOWERCORPORATION/300 ERIEBOULEVARD WEST,SYRACUSE.
N.Y.13202/TELEPHONE (315)474-1511January17,1986(NMP2L0588)Ms.ElinorG.Adensam,DirectorBWRProjectDirectorate No.3U.S.NuclearRegulatory Commission 7920NorfolkAvenueWashington, DC20555


==DearMs.Adensam:==
==Dear Ms.Adensam:==
Re:NineMilePointUnit2DocketNo.50-410EnclosedistheNineMilePointUnit2responsetoI.EDBulletin79-27requested byyourstaffduringtheInstrument andControlSystemsBranchAudit.Thisinformation supplements ourpreviousresponsedatedNovember4,1985.tencopiesareprovidedforyouruseandinformation.
Re: Nine Mile Point Unit 2 Docket No.50-410 Enclosed is the Nine Mile Point Unit 2 response to I.ED Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit.This information supplements our previous response dated November 4, 1985.ten copies are provided for your use and information.
Verytrulyyours,C.V.MangSeniorVicePresident NLR:jaEnclosure 1233Gxc:R.A.Gramm,NRCResidentInspector ProjectFile(2)'l'IZz~//se~Pr"~
Very truly yours, C.V.Mang Senior Vice President NLR:ja Enclosure 1233G xc: R.A.Gramm, NRC Resident Inspector Project File (2)'l'IZ z~//se~Pr"~"l~'s uies~peca/s
"l~'suies~peca/s
>/~~*~d'rldS e/bleL 8602i00282 860ii7 PDR ADOCK 050004i0 8 PDR
>/~~*~d'rldSe/bleL8602i00282 860ii7PDRADOCK050004i08PDR
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FOR@aDOt;U~~HT."-."(~I THDLI3'"'L'AB~I"-~~'TO='TOP-";A~T c,...1;.-',-~(NO-.""--.':-:-'":-::-'::.'"'"-..=;'.;-:'.-,ANO,=."~'.-".-"---"-"-'"--:=.==.'.-'-..-
FOR@a DOt;U~~HT."-."(~I THDLI3'"'L'AB~I"-~~'TO='TOP-";A~T c,...1;.-',-~(NO-.""--.':-:-'":-::-'::.'"'"-..=;'.;-: '.-,ANO,=."~'.-".-"---"-"-'"--:=.==.'.-'-..-
---'=:'(t0SUPPLEMENTCREkTED.i~rr>a~,w.t+PQ.'~4Il%P'it,.stj+)$4il'g,~~i~'g, "ii~I,~PIADYi''".-'
---'=: '(t 0 S UPP LE MENT CR EkTED.i~r r>a~,w.t+PQ.'~4 I l%P'i t,.st j+)$4il'g,~~i~'g,"i i~I ,~P I ADYi''".-'
lt VNIAGARAUMOHAWKaq-0071'3202+IPINF0RMAT(pMNIAGARAMOHAWKPOWERCORPORATION/300 ERIEBOULEVARD WEST.SYRACUSEN.Y,13202/TELEPHONE (315)474~1511January17,1986(NMP2L0588)Ms.ElinorG.Adensam,DirectorBHRProjectDirectorate No.3U.S.NuclearRegulatory Commission 7920NorfolkAvenueHashington, DC20555
l t V NIAGARA U MOHAWK aq-0 0 7 1'3 2 0 2+IP INF 0R MAT(pM NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST.SYRACUSE N.Y, 13202/TELEPHONE (315)474~1511 January 17, 1986 (NMP2L 0588)Ms.Elinor G.Adensam, Director BHR Project Directorate No.3 U.S.Nuclear Regulatory Commission 7920 Norfolk Avenue Hashington, DC 20555


==DearMs.Adensam:==
==Dear Ms.Adensam:==
Re:NineMilePointUnit2DocketNo.50-410EnclosedistheNineMilePointUnit2responsetoI.E.Bulletin79-27requested byyourstaffduringtheInstrument andControlSystemsBranchAudit.Thisinformation supplements ourpreviousresponsedatedNovember4,1985.Tencopiesareprovidedforyouruseandinformation.
Re: Nine Mile Point Unit 2 Docket No.50-410 Enclosed is the Nine Mile Point Unit 2 response to I.E.Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit.This information supplements our previous response dated November 4, 1985.Ten copies are provided for your use and information.
Verytrulyyours,-)ij((lLIWLtl,C.V.ManganjSeniorVicePresident NLR:jaEnclosure 1233Gxc:R.A.Gramm,NRCResidentInspector ProjectFile(2) 1J 2VBB-UPSlC TESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenance supplyandthatifatransient occursonthemaintenance supplyitcaneffecttheDClogicsuchthatitwilltriptheunit.Thistestisdonewiththeoldinternallogicbatteries andthenrepeatedwithnewones.EachoftheinvertertripswillbetestedtoverifythateachcircuitisstillintactexceptDCOV.AnACinputtransient toUPSwillbesimulated toverifythattheunitcan"rideout"anormalACinputtransient withouttripping.
Very truly yours,-)ij((lLIWLtl, C.V.Manganj Senior Vice President NLR:ja Enclosure 1233G xc: R.A.Gramm, NRC Resident Inspector Project File (2) 1J 2VBB-UPSlC TEST
TheK-5relaypickupanddropoutvoltagesandtheDCtrip-point oftheDClogicwillberecorded.
ResultsSummary:1.)XtwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenance supply.2.)ArapidopenandclosingoftheupstreamnormalACinputbreakertotheUPSwasdoneandtheunitdidnottriporgoonbattery.Nonoticeable effectwasseenontheUPSoutput.3.)EachinvertertripcircuitexceptDCOVwastestedandeachfunctioned asdesigned.
4.)Fasttransient tests:Withtheoldbatteries stillinstalled avoltageinterruption of100-150msecdurationwasgiventotheACinputtotheDClogicofUPS1C.TheDClogicwasinitially at19.86VDC.Theunittripped3outof4times.Thiswasdonefirstwiththeloadsonmaintenance supplyandthenalsowiththeloadsonUPSpower.Withthenewbatteries installed therewasnotripwhenthefasttransient testwasperformed 25successive times.TherewerenotripsbutarepeatedSCRshortalarmoccurredwhichisindicative ofnoisespikeswithintheunit.


page25.)TheK-5relaydropoutwasrecordedandwasfoundtobebelowthetrippointoftheDClogicpower.6.)Normaltransfers weredone,UPStomaintenance andmaintenance toUPS,withdeadbatteries andtherewerenotripsoftheUPS.Themaintenance supplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.
==SUMMARY==
CONCLUSION Thistest.provesthattheDClogicpowerisfedbytheBphasemaintenance power,andthatitissusceptible tovoltagetransients onthemaintenance supply.Itmaybesusceptible toothertransients aswellbecauseitisdirectlytiedtomaintenance supply.ThetestDOESNOTprovethelevelofsusceptibility, thatis,itdoesnotprovethatthetransient wasofanysetvoltageorduration.
page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that if a transient occurs on the maintenance supply it can effect the DC logic such that it will trip the unit.This test is done with the old internal logic batteries and then repeated with new ones.Each of the inverter trips will be tested to verify that each circuit is still intact except DCOV.An AC input transient to UPS will be simulated to verify that the unit can"ride out" a normal AC input transient without tripping.The K-5 relay pick up and drop out voltages and the DC trip-point of the DC logic will be recorded.Results Summary: 1.)Xt was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)A rapid open and closing of the upstream normal AC input breaker to the UPS was done and the unit did not trip or go on battery.No noticeable effect was seen on the UPS output.3.)Each inverter trip circuit except DCOV was tested and each functioned as designed.4.)Fast transient tests: With the old batteries still installed a voltage interruption of 100-150 msec duration was given to the AC input to the DC logic of UPS1C.The DC logic was initially at 19.86 VDC.The unit tripped 3 out of 4 times.This was done first with the loads on maintenance supply and then also with the loads on UPS power.With the new batteries installed there was no trip when the fast transient test was performed 25 successive times.There were no trips but a repeated SCR short alarm occurred which is indicative of noise spikes within the unit.  
Thetestimpliesthatthebatteries mayhavemitigated thetripbutisnotconclusive.
Eachtripcircuitwastestedsuccessfully sonofailuretoanyoftheseoccurredthatcausedthetrip.Thefastopen/close ofthenormalACinputbreakerprovesthattheunit.wouldwithstand anACinputtransient withoutfailureorwithoutgoingonbatterypower.  


Numerical Results:1.)FastTransient Tests-a.)Withexistinbatteries-page32.)Withloadsonmaintenance:
page 2 5.)The K-5 relay drop out was recorded and was found to be below the trip point of the DC logic power.6.)Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS.The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.CONCLUSION This test.proves that the DC logic power is fed by the B phase maintenance power, and that it is susceptible to voltage transients on the maintenance supply.It may be susceptible to other transients as well because it is directly tied to maintenance supply.The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.The test implies that the batteries may have mitigated the trip but is not conclusive.
At19.86VDC(90.0VAC)-~vari(150msec.)At19.86VDC(120VAC)-~tri(150msec.)WithloadsonUPSpower:2Tries,1~tri(200msec.)b.)Withnewbatteries-1.)Approx.20.0VDC-25times,~notri.(100msec.)2.)TheDClogictripsat<16.9VDC.(with84.59VAConinput).3.)K-5relaydropout-45VACK-5relaypickup-**notrecorded4.)Thefollowing tripstestsweredone:a.)OV/UVb.)ACUVc.)ACOVd.)DCUVe.)Frequency failf.)LogicFailureg.)Powersupplyfailureh.)Clockfailure5.)Theinternalbatteryvoltagewasmeasured:
Each trip circuit was tested successfully so no failure to any of these occurred that caused the trip.The fast open/close of the normal AC input breaker proves that the unit.would withstand an AC input transient without failure or without going on battery power.  
Positive-+0.6Negative-+0.04


5.)Xndividual cellvoltages:
Numerical Results: 1.)Fast Transient Tests-a.)With existin batteries-page 3 2.)With loads on maintenance:
page41.)2.)3.)4.)5.)6.)OldBatter,Voltae1.192.482.240'70.791.78NewBatterVoltae6.106.076.106.096.106.12 lg1 3.OG%RA45~RF6 VK%K:,>>~8r>>QiQsMECHANIC%.
At 19.86 VDC (90.0 VAC)-~vari (150 msec.)At 19.86 VDC (120 VAC)-~tri (150 msec.)With loads on UPS power: 2 Tries, 1~tri (200 msec.)b.)With new batteries-1.)Approx.20.0 VDC-25 times,~no tri.(100 msec.)2.)The DC logic trips at<16.9 VDC.(with 84.59 VAC on input).3.)K-5 relay drop out-45 VAC K-5 relay pick up-**not recorded 4.)The following trips tests were done: a.)OV/UV b.)ACUV c.)ACOV d.)DCUV e.)Frequency fail f.)Logic Failure g.)Power supply failure h.)Clock failure 5.)The internal battery voltage was measured: Positive-+0.6 Negative-+0.04
MAINTENANCE pRQEINSTRUMENTATION
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'''tgNECESSARY
{(7DAYS)QsASTIMEPERMITS(>7DAYS)QINEXTUNITOUTAGENEXTREFUELING OUTAGEIsv.CSOF.-Q1Q1DSfTEZ."COIIiIPONENT NVh&ER/>>>>16.SAFETYCLASSQSRQ0QNSR18.EQE3YES20&hSlHECOMPONENT QYES@NO21CLEANNESS CLASS9.EQUIPMENT TITLEMPSF2mu'C~~~10.FAILUREDESCRIPTION ANDLOCATION11.NPRDS.SYMPTOMCODEEfDESCRIPTION JEs>12.ORIGINATOR 13.APPROVEDAF/'ocCr/&'Jn4~vaC./'/emESSC.~WC.vo.JvCATE~/~r/~+DATE~M/~~/~C 14.W.FLRECEIVEi~>>16.QOANOTIFIEDBYSUPV.DATE'/DATE//~/TINS'"'"OA'NAME/AIQZ&EQUIREQ17.ACCOUNT22.QAREVIEW~PpQYrr"~III'I'IO'ATE/~4~23.INSPECTION'REOU>>IREO OYES~rrIFIITSTAGEDBYO'AT~~/~~/
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~~1ATTACHHENT 1PULNtse44a.rrs.aeopace1of2SyahmComponent ssbetnspecurd 2,t/'p~/S-wPf/c-~Section1~WontRequestNumb<<~P/9o5'gWilthesystemrccm ponentbe'operable'er Technical Speciicaticns duringtroubfeshoo tingeEYesQNoBriefdeacnpthn ofboubleshooting work5beperformed indudingprecautions, Imitations orboundaryrestrictions imposed.t//oCr/~0Sc/tcore.o8IMca~>>5~uo)ACtorov~uu/tgl~Cizo>>.opJ>vhC/rrPJr'C5)~~c/>>l/Qretgut.goo3'tPj~k'Woor~tCr/$-3ot-V/7~~~5/pq/n/oowrier~Sv/CTo~ro~lovrrv.~/mnt4i<~rrn/z~r7Cw~~S'I'Co~S~//C<5'c.AC.MO~c~2id'4oorsZ&27Z.r~r/a,P~~74//a/o~wcr')hc>>~r4loirr&Mi>/r''z~/re9o///s/srindependent VerN<<Sgnare
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~~)I ATTACHHENT 1<Cont)~~has%DrN)~SeCtlon2~P2ot2ROxxdofMansTaken(SetaredmatingtramPtemredTroubleshooting nadySSS.)~Peu~r"-6-o~>o'$8-XO/FMMPP~r-i$~uSJ4w4'~-iu'MCow~cim/~~cWLv4/3/59=@Weir.e>/r~)rt~i.DA~c~/ayJg/.ClSystemaComponent was'htt'As Found'age 9At-5.4.2Rev02 h
On8/15/91,troubleshooting wasdoneon2VBB-UPS1C asfollows:a.)b.)WiththeunitonnormalACwithDCandmaintenance available anOV/UVsignalwasgenerated byopeningtheCB-3toggleswitch.Theunittransferred tomaintenance withoutgenerating atripsignal.ThisverifiesthatanoutputOV/UVwillnotcauseatripsignaltobegenerated.
WithUPS1Conmaintenance A27-S1wasopenedwithA27-CB1closed.ThelogicpowerfortheUPSwentdeadanditshouldn't have.ThisisevidencethattheUPSinternalbatteries aredead.WhentheUPSisdowntheinternallogicisfedbyarinternalpowersupplywithinternalbatterybackup.WhentheisUPSonlineanauctioneering circuitshouldpowerthelogic.Thisauctioneering circuitwasverifiedtobeworkingbyde-energizing themaintenance supplywiththeUPSrunning.Whenthiswasdonethelogicremainedpoweredup.Althoughthisisadeficiency itwouldnothavecontributed totheincidentbecausetheauctioneering circuitisworking.(WR'sarewrittentoreplaceallUPSinternalbatteries).
c.)d.)Withallpowersourcesavailable themaintenance supplyfeedwasopenedtoverifythesyncmonitorcircuittotheUPS.Whenthebreakerwasopenedthevoltagedifference alarmcameinandtheunitsyncindication wentout.Onreclosing themaintenance feedittook10-15secondsfortheUPStore-synctothemaintenance supply.WiththeloadonUPSwiththeUPSrunningonnormalACandtheDCbreakerclosedthemaintenance supplyfeedwasde-energized.
ThenormalACwasfeedwasopened.TheunitranatfullloadoffDC(500amps)for10-15minuteswithnoalarmsandnotrips.e.)Putunitonmaintenance supplywithUPSrunningoffnormalACandCB-2(DC)open.OpenedthelogicpowerandverifiedthatCB-1willtrip.g)h.)Putoutputonmaintenance supply.WithunitonnormalACandwithDCbreakeravailable, theACoutputwasloweredontheUPS.TheACundervoltage (ACUV)alarmsignalwasgenerated at182vacandafterapproximately 10secondstheunittripped.RestoredunittonormalACwithDCavailable, loadonmaintenance.
Raisedoutputvoltageto220vacandtheACovervoltage (ACOV)tripoccurred.
UnitwasagainrestoredwithunitonnormalACandDCavailable, loadonmaintenance supply.LoweredtheDCundervoltage (DCUV)causedatripat93vdc.  


i.)Duetothepossibility ofdamagetotheunittheDCOV(DCovervoltage wasnotverified.
5.)Xndividual cell voltages: page 4 1.)2.)3.)4.)5.)6.)Old Batter ,Volta e 1.19 2.48 2.24 0'7 0.79 1.78 New Batter Volta e 6.10 6.07 6.10 6.09 6.10 6.12 lg 1 3.OG%RA45~RF6 VK%K:,>>~8 r>>Qi Qs MECHANIC%.
Itwasdetermined alsothatthiscondition wasveryunlikelytohaveoccurred.
MAINTENANCE p R QE INSTRUMENTATION
j.)TheUPSwasinitsnormalconfiguration onnormalACwithDCandmaintenance available.
&.CONTROL QL Qs COMPUTER Qi 4Sl P.Qs SECURITY I&C Qi l$FIRE Qi Qs METER&TEST Qi Qs OTHER OF NORII'".SEMEN&ENCE
TheupstreamACinputbreakerwasopenedandclosedthreetimesasrapidly's possible.
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Thiscausedanaudible"bump"totheinputtransformer oninrushcurrentbuttheunitdidnottransfertoDCnordidittransfertomaintenance.
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Thisverifiesthatunitcanmaintaintheloadunderinputtransients.
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Thisdoesnotnecessarily simulatetheactualtransient theunithadseen.  
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~~1 ATTACHHENT 1 PULN tse44a.r rs.a eo pace 1 of 2 SyahmComponent ss be tnspecurd 2, t/'p~/S-w Pf/c-~Section 1~Wont Request Numb<<~P/9 o5'g Wil the systemrccm ponent be'operable'er Technical S peciicaticns during troubfeshoo tinge E Yes QNo Brief deacnpthn of boubleshooting work 5 be performed induding precautions, Imitations or boundary restrictions imposed.t//o C r/~0 Sc/tc ore.o 8 I Mca~>>5~u o)A C t oro v~u u/t gl~C i z o>>.o pJ>vh C/rrPJ r'C 5)~~c/>>l/Q r et gut.goo 3't Pj~k'W o or~t Cr/$-3 o t-V/7~~~5/pq/n/oo wrier~S v/C T o~r o~l o v rrv.~/mn t 4i<~rr n/z~r 7 Cw~~S'I'C o~S~//C<5'c.AC.M O~c~2 id'4 oo r s Z&27Z.r~r/a, P~~7 4//a/o~wc r')h c>>~r4loirr&M i>/r''z~/re 9 o///s/s r independent VerN<<Sgnare
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On 8/15/91, troubleshooting was done on 2VBB-UPS1C as follows: a.)b.)With the unit on normal AC with DC and maintenance available an OV/UV signal was generated by opening the CB-3 toggle switch.The unit transferred to maintenance without generating a trip signal.This verifies that an output OV/UV will not cause a trip signal to be generated.
With UPS1C on maintenance A27-S1 was opened with A27-CB1 closed.The logic power for the UPS went dead and it shouldn't have.This is evidence that the UPS internal batteries are dead.When the UPS is down the internal logic is fed by ar internal power supply with internal battery backup.When the is UPS on line an auctioneering circuit should power the logic.This auctioneering circuit was verified to be working by de-energizing the maintenance supply with the UPS running.When this was done the logic remained powered up.Although this is a deficiency it would not have contributed to the incident because the auctioneering circuit is working.(WR's are written to replace all UPS internal batteries).
c.)d.)With all power sources available the maintenance supply feed was opened to verify the sync monitor circuit to the UPS.When the breaker was opened the voltage difference alarm came in and the unit sync indication went out.On reclosing the maintenance feed it took 10-15 seconds for the UPS to re-sync to the maintenance supply.With the load on UPS with the UPS running on normal AC and the DC breaker closed the maintenance supply feed was de-energized.
The normal AC was feed was opened.The unit ran at full load off DC (500 amps)for 10-15 minutes with no alarms and no trips.e.)Put unit on maintenance supply with UPS running off normal AC and CB-2 (DC)open.Opened the logic power and verified that CB-1 will trip.g)h.)Put output on maintenance supply.With unit on normal AC and with DC breaker available, the AC output was lowered on the UPS.The AC undervoltage (ACUV)alarm signal was generated at 182 vac and after approximately 10 seconds the unit tripped.Restored unit to normal AC with DC available, load on maintenance.
Raised output voltage to 220 vac and the AC overvoltage (ACOV)trip occurred.Unit was again restored with unit on normal AC and DC available, load on maintenance supply.Lowered the DC undervoltage (DCUV)caused a trip at 93 vdc.  


Pfrel/1IWRf190938,troubleshooting planresults,p~51.)2.)UPS1Cvisuallyinspected.
i.)Due to the possibility of damage to the unit the DCOV (DC overvoltage was not verified.It was determined also that this condition was very unlikely to have occurred.j.)The UPS was in its normal configuration on normal AC with DC and maintenance available.
WiththeunitrunningonnormalpowertheK-5(logicpowersupplyinput)relayisenergized.
The upstream AC input breaker was opened and closed three times as rapidly's possible.This caused an audible"bump" to the input transformer on inrush current but the unit did not transfer to DC nor did it transfer to maintenance.
3.)Openedthemaintenance supplyfeedtoUPS1C(CB-1,2VBB-XD501).K-5relayde-energized.
This verifies that unit can maintain the load under input transients.
ThiswasverifiedbyopeningandclosingCB-1on2VBB-XD501 whilewatchingtheK-5relay.Readtheoutputparamaters withUPS1Cmaintenance supplyopen:Voltage:Phase1toGND:118.5vacPhase2toGND:119.5vacPhase3toGND:121.4vacFrequency:
This does not necessarily simulate the actual transient the unit had seen.  
DCLinkVoltage:59.91cycles140.08vdc4.)Reclosedthemaintenance supplyandtheK-5relayre-energized.
Thisisverification thatK-5preferstobepoweredfromthemaintenance supplyfeedanytimethatpowersourceisavailable totheunit.TheSCRshortlightilluminated whenthemaintenance feedwasrestoredtoUPS1C.5.)Afterashortdurationwiththeunitrunningnormallyandnotestevolutions beingdonetheunittripped(CB-1trip,CB-2trip,CB-3opened)andtheunittransferred tomaintenance.
Thefollowing alarmswereindicated:
1.)FREQUENCY FAIL(onA13A21)2.)MODULETRIP3.)INVERTEROVERTEMP4.)INVERTERLOGIC5.)SCRSHORTNOTE:Thistrip,though,notpurposely initiated atthistime,isindication thatatripsignaltotheA13A21cardwillinitiatealogictripandtransfertheunittomaintenance successfully.
6.)PushedtheresetontheA13A21card,SCRshortclearedbutnootheralarms.7.)OpenedtheP6plugonCB-48.)TurnedoffA27-CB1andA27-Slkillinglogicpower.9.)TurnedonA27-CB1andA27-S1(Thiswasdonetoattempttoresetthelogic.)10.)Thefollowing alarmscamebackin:1.)FREQUENCY FAIL(A13A21)2.)MODULETRIP3.)INVERTEROVERTEMP4.)INVERTERLOGICNOTE:Thefactthatthealarmswerereinitiated whenthelogicwasre-energized isindication thetripstayslatchedineveniflogicpowerislost.11.)Unlatched themotoroperatoroffCB-$.12.)Re-installed theP6plugtoCB-4.Theoperatordidnot


reposition it'.self.
Pfrel/1 I WR f190938, troubleshooting plan results, p~5 1.)2.)UPS1C visually inspected.
13.)Resetthemotoroperator~f50of/7/~gbackonCB-4y~a~n~~u8/~8/~rO/q/~
With the unit running on normal power the K-5 (logic power supply input)relay is energized.
V1, Reprintofpages7-13ofTroubleshooting Plan-WR8190938~18,1991l.OpenP6Block.2.OpenlogicpowertoUPS1C.3.Resetovertempswitch.(NOTE:ITISNOTDEFINITETHATITWASTRIPPED.)
3.)Opened the maintenance supply feed to UPS1C (CB-1, 2VBB-XD501).K-5 relay de-energized.
ResetovertempswitchonLEGk4.4.PutA13A20onextenderboard.5.Restorelogicpowerandtracefreq.failsignalthroughA13A20.Replacechipsasrequired.
This was verified by opening and closing CB-1 on 2VBB-XD501 while watching the K-5 relay.Read the output paramaters with UPS1C maintenance supply open: Voltage: Phase 1 to GND: 118.5 vac Phase 2 to GND: 119.5 vac Phase 3 to GND: 121.4 vac Frequency:
Whenlogicwasrestored-alllightswererestored.
DC Link Voltage: 59.91 cycles 140.08 vdc 4.)Reclosed the maintenance supply and the K-5 relay re-energized.
6.Restorecardinslot.7.Restorelogicpower.Attempted torestartunit-closedCB1,pushedmoduleonandmoduletripped-freq,failedalarm,overtemp, moduletrip,Inverterlogicalarms.Noovertempswitchespickedup(testeachwithfluke).SeeStep4a(nextpage) 1I WR8190938TROUBLESHOOT SHEETPage8August19,19914a.Turnofflogic.,4b.PutA13A20onextender.
This is verification that K-5 prefers to be powered from the maintenance supply feed any time that power source is available to the unit.The SCR short light illuminated when the maintenance feed was restored to UPS1C.5.)After a short duration with the unit running normally and no test evolutions being done the unit tripped (CB-1 trip, CB-2 trip, CB-3 opened)and the unit transferred to maintenance.
4c.Resetlogicpower-moduleonlighton4d.PINS16and46onA13A20okayStoppedtestingtorepairA13A20board.16-low46-high
The following alarms were indicated:
1.)FREQUENCY FAIL (on A13A21)2.)MODULE TRIP 3.)INVERTER OVERTEMP 4.)INVERTER LOGIC 5.)SCR SHORT NOTE: This trip, though, not purposely initiated at this time, is indication that a trip signal to the A13A21 card will initiate a logic trip and transfer the unit to maintenance successfully.
6.)Pushed the reset on the A13A21 card, SCR short cleared but no other alarms.7.)Opened the P6 plug on CB-4 8.)Turned off A27-CB1 and A27-Sl killing logic power.9.)Turned on A27-CB1 and A27-S1 (This was done to attempt to reset the logic.)10.)The following alarms came back in: 1.)FREQUENCY FAIL (A13A21)2.)MODULE TRIP 3.)INVERTER OVERTEMP 4.)INVERTER LOGIC NOTE: The fact that the alarms were reinitiated when the logic was re-energized is indication the trip stays latched in even if logic power is lost.11.)Unlatched the motor operator off CB-$.12.)Re-installed the P6 plug to CB-4.The operator did not


WR&#xb9;190938TROUBLESHOOT SHEETPage9August19,1991Chips&#xb9;1and&#xb9;4(UlandU4)ReplacedonA13A20.1~OpenP6block.2.OpenlogicpowertoUPS1C.3.PutA13A20onextenderboard.5.Restorelogicpower.NoalarmfoundA13A20chipsUlandU4coldtotouch6.Ifalarmsreset,closeCB1,verifynoalarms.CB1closed,noalarmsfoundModuleonpushed,noalarmswithunitrunningCB2closed-unitrunningnormalUnitturnedoff,lockturnedoffPutA13A20intoslot-normal7.InstallvariaconB-phaseACinputtologicpowersupply.InstallGNDtoinputofA27-F3(term&#xb9;1)HottoinputofA27-F4(term&#xb9;1)RemoveA27-F4putVARIACoutputonA27-F4output(term&#xb9;2)installoscilloscope ACinput-Lead&#xb9;243DC(+)LogicPower-&#xb9;2007a.Turnlogicpoweronrestartunit:ClosedA27-Slcontrolbatt.discharge, logictripcameon.ClosedA27-CB1alarmsclearClosedCB1Pushedmoduleon-unitrunning;noalarmsClosedCB2
reposition it'.self.13.)Reset the motor operator~f5 0 o f/7/~g back on CB-4 y~a~n~~u 8/~8/~r O/q/~
V 1, Reprint of pages 7-13 of Troubleshooting Plan-WR 8190938~18, 1991 l.Open P6 Block.2.Open logic power to UPS1C.3.Reset overtemp switch.(NOTE: IT IS NOT DEFINITE THAT IT WAS TRIPPED.)Reset overtemp switch on LEG k4.4.Put A13A20 on extender board.5.Restore logic power and trace freq.fail signal through A13A20.Replace chips as required.When logic was restored-all lights were restored.6.Restore card in slot.7.Restore logic power.Attempted to restart unit-closed CB1, pushed module on and module tripped-freq, failed alarm, overtemp, module trip, Inverter logic alarms.No overtemp switches picked up (test each with fluke).See Step 4a (next page) 1I WR 8190938 TROUBLESHOOT SHEET Page 8 August 19, 1991 4a.Turn off logic., 4b.Put A13A20 on extender.4c.Reset logic power-module on light on 4d.PINS 16 and 46 on A13A20 okay Stopped testing to repair A13A20 board.16-low 46-high


WR8190938TROUBLESHOOT SHEETPage10August19,1991SteadyState-118.13VACtopowersupplies19.86VDC(+)DClogicLoweredVACtoDCP.S.-at96VAC,DCvoltsstartstodrop-at84.59VAC,DCvoltswentto16.9VDCunittripped.Alarms-Powersupply,failedinverterlogicmoduletrip(recorded (alarms)2hourslaterfrommemory)At84.59VACunittrippedDCwentto16.9VDCAlarms-powersupplyfail,logictrip,moduletrip12.13.14.13a.WithunittrippedopenA27-CB1(BatteryBreaker)loweredACinputtopowersuppliesAt45.0AC,K-5dropped-seenbylogic(DC)powerdropping-itdroppedtoapproximately zero(K-5relaydropsoutat45VAC)
WR&#xb9;190938 TROUBLESHOOT SHEET Page 9 August 19, 1991 Chips&#xb9;1 and&#xb9;4 (Ul and U4)Replaced on A13A20.1~Open P6 block.2.Open logic power to UPS1C.3.Put A13A20 on extender board.5.Restore logic power.No alarm found A13A20 chips Ul and U4 cold to touch 6.If alarms reset, close CB1, verify no alarms.CB1 closed, no alarms found Module on pushed, no alarms with unit running CB2 closed-unit running normal Unit turned off, lock turned off Put A13A20 into slot-normal 7.Install variac on B-phase AC input to logic power supply.Install GND to input of A27-F3 (term&#xb9;1)Hot to input of A27-F4 (term&#xb9;1)Remove A27-F4 put VARIAC output on A27-F4 output (term&#xb9;2)install oscilloscope AC input-Lead&#xb9;243 DC (+)Logic Power-&#xb9;200 7a.Turn logic power on restart unit: Closed A27-Sl control batt.discharge, logic trip came on.Closed A27-CB1 alarms clear Closed CB1 Pushed module on-unit running;no alarms Closed CB2


WR@190938TROUBLESHOOT SHEETPage11August19,199114.Resetlogic(off)-A27-CBlandA27-Slopen.15.Resetvariacto120vac.16.Turnedlogicoff.17,CloseCB1.18.Turneduniton.19.ClosedCB2.20.Unitrunning-noalarms(loadonMaint.)21.Openswitchonvariacwithvoltageat-90.00vac-openedandclosedfor150msec(Trace7)22.UnittrippedAlarms-powersupplyfailedlogictripmoduletripSCRshort23.Resetlogicandresetunit-CBlclosedCB2closedUnitrunningVariacresetto120VAC.Openswitchonvariacfor100msec.-openandclosedUnittripped,CB1openCB2openModuletripLogictrip(Trace8)24.Restarted unitCB1closedCB2closedlogicreset-noalarmsPutoutputonUPSPowerAttempted totransfertoUPSpower-P6Blockwasopen-wouldnottransfer25.TurnunitOff,resetlogic,turnlogiconPutCB-4Operator(screwmotor)toonPutP6blockbackin
WR 8190938 TROUBLESHOOT SHEET Page 10 August 19, 1991 Steady State-118.13 VAC to power supplies 19.86 VDC (+)DC logic Lowered VAC to DC P.S.-at 96 VAC, DC volts starts to drop-at 84.59 VAC, DC volts went to 16.9 VDC unit tripped.Alarms-Power supply, failed inverter logic module trip (recorded (alarms)2 hours later from memory)At 84.59 VAC unit tripped DC went to 16.9 VDC Alarms-power supply fail, logic trip, module trip 12.13.14.13a.With unit tripped open A27-CB1 (Battery Breaker)lowered AC input to power supplies At 45.0 AC, K-5 dropped-seen by logic (DC)power dropping-it dropped to approximately zero (K-5 relay drops out at 45 VAC)  


WR&#xb9;190938TROUBLESHOOT SHEETPage12August19,199126.OpenCB1on2VBB-XD501.
WR@190938 TROUBLESHOOT SHEET Page 11 August 19, 1991 14.Reset logic (off)-A27-CBl and A27-Sl open.15.Reset variac to 120 vac.16.Turned logic off.17, Close CB1.18.Turned unit on.19.Closed CB2.20.Unit running-no alarms (load on Maint.)21.Open switch on variac with voltage at-90.00 vac-opened and closed for 150 msec (Trace 7)22.Unit tripped Alarms-power supply failed logic trip module trip SCR short 23.Reset logic and reset unit-CBl closed CB2 closed Unit running Variac reset to 120 VAC.Open switch on variac for 100 msec.-open and closed Unit tripped, CB1 open CB2 open Module trip Logic trip (Trace 8)24.Restarted unit CB1 closed CB2 closed logic reset-no alarms Put output on UPS Power Attempted to transfer to UPS power-P6 Block was open-would not transfer 25.Turn unit Off, reset logic, turn logic on Put CB-4 Operator (screw motor)to on Put P6 block back in
Nologictrip.1.Maintenance outoflimits(clears)2.Voltagedifference (locks)-K-5relayswappedtoUPSpower27.TurnMaint.backon.Allalarmclearaftertimedelay.28.Openswitchonvariac-sustained.
Notrip,hornsounded,K-5relaytransfers.
29.Flippedswitchonvariac(offandon)ACvoltagedownto58VACTurnedswitchoff-unittripped-nolights-fuseinVariacisstillgood(foundlooseleadonfluke-notsecureinplug)30.Restarted unit-legfuseblown,alarm,impulsetrip,Inverterfuseleg&#xb9;5fusebad31.Logicoff,CB1openedCB2opened32.ReplacedLeg&#xb9;5,fuseunitrestarted, transferred toUPSpower,allalarmsclear.


WR&#xb9;190938TROUBLESHOOT SHEETPage13August19,199133.Open/Close variacswitch-notripSCRshortalarm(200msec)Open/Close variacswitch-unittrip,powersupplyfail,logic(inverter) moduletrip-possibly200msec(-tracecannotberead)34.RestoreAClogicasfollows:RemoveleadfromA27-F3(team&#xb9;1)-variacleadRemoveleadfromA27-F4(team&#xb9;1)-variacleadRemoveleadfromA27-F4(team&#xb9;2)-variacleadRe-install A27-F4fuse3S.Unitleftoff,loadonmaintenance
WR&#xb9;190938 TROUBLESHOOT SHEET Page 12 August 19, 1991 26.Open CB1 on 2VBB-XD501.
No logic trip.1.Maintenance out of limits (clears)2.Voltage difference (locks)-K-5 relay swapped to UPS power 27.Turn Maint.back on.All alarm clear after time delay.28.Open switch on variac-sustained.
No trip, horn sounded, K-5 relay transfers.
29.Flipped switch on variac (off and on)AC voltage down to 58 VAC Turned switch off-unit tripped-no lights-fuse in Variac is still good (found loose lead on fluke-not secure in plug)30.Restarted unit-leg fuse blown, alarm, impulse trip, Inverter fuse leg&#xb9;5 fuse bad 31.Logic off, CB1 opened CB2 opened 32.Replaced Leg&#xb9;5, fuse unit restarted, transferred to UPS power, all alarms clear.  


WR&#xb9;190938TROUBLESHOOT SHEETPage14%gust20,19911.)Measureeachbatterypriortoinstalling inUPS1C:1.)6.102.)6.073.)6.104.)6.095.)6.106.)6.122.)Usingaleadsliftedlogreplacethecontrolbatteries inUPSlC.3.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1C:1.)1.192.)2.483.)4.)0.175.)0.796.)1.784.)InstallavariaconB-phase,AC inputtologicpowersupplyasfollows:a.)AttachvariacinputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).5.)InstallOscilloscope leadsasfollows:a.)oneinputtoscopeonA27,lead&#xb9;243b.)otherinputtoscopeonA27,lead&#xb9;200(+ofDClogic)
WR&#xb9;190938 TROUBLESHOOT SHEET Page 13 August 19, 1991 33.Open/Close variac switch-no trip SCR short alarm (200 msec)Open/Close variac switch-unit trip, power supply fail, logic (inverter) module trip-possibly 200 msec (-trace cannot be read)34.Restore AC logic as follows: Remove lead from A27-F3 (team&#xb9;1)-variac lead Remove lead from A27-F4 (team&#xb9;1)-variac lead Remove lead from A27-F4 (team&#xb9;2)-variac lead Re-install A27-F4 fuse 3S.Unit left off, load on maintenance


WR@190938TROUBLESHOOT SHEETPage15August20,19916.)Setvariacforapproximately 120vac.7.)RestartUPS1CandputloadonUPSpower,CB-3closed.8.)SlowlydecreaseACvoltagetotheDClogicpowersupplies.
WR&#xb9;190938 TROUBLESHOOT SHEET Page 14%gust 20, 1991 1.)Measure each battery prior to installing in UPS1C: 1.)6.10 2.)6.07 3.)6.10 4.)6.09 5.)6.10 6.)6.12 2.)Using a leads lifted log replace the control batteries in UPSlC.3.)Measure battery voltage on each battery removed from UPS1C: 1.)1.19 2.)2.48 3.)4.)0.17 5.)0.79 6.)1.78 4.)Install a variac on B-phase,AC input to logic power supply as follows: a.)Attach variac input ground lead to input side of A27-F3 (term&#xb9;1).b.)Attach variac input hot lead to input side of A27-F4 (term&#xb9;1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term&#xb9;2).5.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead&#xb9;243 b.)other input to scope on A27, lead&#xb9;200 (+of DC logic)  
At91.95VAC,DClogicpowerdroppedto19.15VDCAtapprox.42.94,DClogicrecoveryto18.10VDC(K-5transferred toUPS,Notrip,Hornsounded)9.)VerifyK-5relaytransfers toUPSpower.At42.94DCdroppedtoapproximately 17.8or17.9.TurnVACto24.0VAC(K-5pulledinfull)logicwentto19.76VDC10.)RestartUPS1C,asrequired, andputloadonUPSpower.N/APutvariacto120VAC-peroscilloscope K-5energized
-powersupplyonmaint.11.)Flipswitchonvariacrapidlyoffthenon.12.)Performtheoperation instep11multipletimesandrecordwhethertripsofunitoccur.(Seepage15a)13.)ShuttingdownunitopenedCB2openedCBlAlarms-powersynctripUV/OVtransferInverterlogicNomoduletripa.)OpenedA27-S1andA27-CBlClosedA27-SlandA27-CB1-alarmsstillinOpenedA27-S1andA27-CBl


WR&#xb9;190938TROUBLESHOOT SHEETPage15aAugust20,1991SEQUENCENO.35678910ll1213141516171819202122232425TIME150-200msecTRIPnononononononononononononononononononononononononoREMARKSSCRshortcameinSCRshortSCRshortSCRshortSCRshortACVoltdipto81VACSCRSCRSCRNoAlarmSCRshortSCRshortSCRSCRSCRSCRSCRSCRSCRSCRSCRSCR I>>4 WR&#xb9;190938TROUBLESHOOT SHEETPage16~pet20,199114.)Shutdownunitandremovevariacandoscilliscope asfollows:a.)RemovevariacinputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d.)RemoveFuseA27-F4.e.)Removeoscilliscope leadonA27,lead&#xb9;243.f.)Removeoscilliscope leadonA27,lead&#xb9;200(+ofDClogic).g.)InstalltheA13A21circuitcardontheextendercard.NOTED:FuseA27-F4leftout-reinstalled.
WR@190938 TROUBLESHOOT SHEET Page 15 August 20, 1991 6.)Set variac for approximately 120 vac.7.)Restart UPS1C and put load on UPS power, CB-3 closed.8.)Slowly decrease AC voltage to the DC logic power supplies.At 91.95 VAC, DC logic power dropped to 19.15 VDC At approx.42.94, DC logic recovery to 18.10 VDC (K-5 transferred to UPS, No trip, Horn sounded)9.)Verify K-5 relay transfers to UPS power.At 42.94 DC dropped to approximately 17.8 or 17.9.Turn VAC to 24.0 VAC (K-5 pulled in full)logic went to 19.76 VDC 10.)Restart UPS1C, as required, and put load on UPS power.N/A Put variac to 120 VAC-per oscilloscope K-5 energized-power supply on maint.11.)Flip switch on variac rapidly off then on.12.)Perform the operation in step 11 multiple times and record whether trips of unit occur.(See page 15a)13.)Shutting down unit opened CB2 opened CBl Alarms-power sync trip UV/OV transfer Inverter logic No module trip a.)Opened A27-S1 and A27-CBl Closed A27-Sl and A27-CB1-alarms still in Opened A27-S1 and A27-CBl


WR@190938TROUBLESHOOT SHEETPage17August21,1991  
WR&#xb9;190938 TROUBLESHOOT SHEET Page 15a August 20, 1991 SEQUENCE NO.3 5 6 7 8 9 10 ll 12 13 14 15 16 17 18 19 20 21 22 23 24 25 TIME 150-200 msec TRIP no no no no no no no no no no no no no no no no no no no no no no no no no REMARKS SCR short came in SCR short SCR short SCR short SCR short AC Volt dip to 81 VAC SCR SCR SCR No Alarm SCR short SCR short SCR SCR SCR SCR SCR SCR SCR SCR SCR SCR I>>4 WR&#xb9;190938 TROUBLESHOOT SHEET Page 16~pet 20, 1991 14.)Shutdown unit and remove variac and oscilliscope as follows: a.)Remove variac input ground lead to input side of A27-F3 (term&#xb9;1).b.)Remove variac input hot lead to input side of A27-F4 (term&#xb9;1).c.)Remove variac output lead on the output side of A27-F4 (term&#xb9;2).d.)Remove Fuse A27-F4.e.)Remove oscilliscope lead on A27, lead&#xb9;243.f.)Remove oscilliscope lead on A27, lead&#xb9;200 (+of DC logic).g.)Install the A13A21 circuit card on the extender card.NOTED: Fuse A27-F4 left out-reinstalled.


WR8190938'ROUBLESHOOT SHEETPage18August21,19911.)RepairtheA13A21boardinUPS1C.2.)Reinstall A13A21boardinUPS1Contheextenderboard.3.)Attacharecording deviceontheoutputoftheUPSandthemaintenance outputandpreparetorecordtransfer.
WR@190938 TROUBLESHOOT SHEET Page 17 August 21, 1991
4.)TurnlogicpowerontoUPS1C.5.)MeasurevoltageonA27-F4,term.81referenced tophaseA,B,andCofthemaintenance supply:A27-F4toPhaseA:212VACA27-F4toPhaseB;0.2VACA27-F4toPhaseC:211VAC(ThisverifiesDCpowersuppliesfedbyB-Phase)6.)LiftmotoroperatoronCB-4.6a.)InstallP-6block.7.)ResetmotoroperatoronCB-4.8.)RestartUPS1CandputloadonUPSpower,CB-3closed.9.)VerifynoalarmsarepresentinUPS1C.
1 WR8190938TROUBLESHOOT SHEETPage19August21,199110.)Initiateeachofthefollowing tripsandrecordthealarmsfound.Recordatleastonetrip-transfertomaintenance.
a.)Frequency failure-nottestednow-whenA13A20chipfailed(earlier) fedfrequency failuretoA13A21verifying logicb.)Logicfailure-tookpinlow-unitdidnottrip-possibleprobenotonground-secondtimetookpin6low-unittripped-logicfail,fanfail,moduletrip,invertedlogicalarmTookboardA13A21offcardcageextender-troubleshoot circuit.Alarmclearedbyreinserting card.Unitrestarting, loadonUPS.c.)Clockfailed-tookpin&#xb9;32low,unittripped-logic(inverter) alarmclockfailed,moduletrip16.)RestoreA13A21tothecardcageslot.17.)RestartunitandputloadsonUPSpower.


2VBB-UPS1D TESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenance supplyandthatifatransient occursonthemaintenance supplyitcaneffecttheDClogicsuchthatitwilltriptheunit.Thistestisdonewiththeoldinternallogicbatteries andthenrepeatedwithnewones.TheK-5pickupanddropoutvoltagesandtheDCtrip-point oftheDClogicwillberecorded.
WR 8190938'ROUBLESHOOT SHEET Page 18 August 21, 1991 1.)Repair the A13A21 board in UPS1C.2.)Reinstall A13A21 board in UPS1C on the extender board.3.)Attach a recording device on the output of the UPS and the maintenance output and prepare to record transfer.4.)Turn logic power on to UPS1C.5.)Measure voltage on A27-F4, term.81 referenced to phase A, B, and C of the maintenance supply: A27-F4 to Phase A: 212 VAC A27-F4 to Phase B;0.2 VAC A27-F4 to Phase C: 211 VAC (This verifies DC power supplies fed by B-Phase)6.)Lift motor operator on CB-4.6a.)Install P-6 block.7.)Reset motor operator on CB-4.8.)Restart UPS1C and put load on UPS power, CB-3 closed.9.)Verify no alarms are present in UPS1C.
ResultsSummary:1.)ItwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenance supply.2.)Fasttransient tests:Withtheoldbatteries stillinstalled avoltageinterruption of100-150msecdurationwasgiventotheACinputtotheDClogicofUPS1D.TheDClogicwasat,20.9VDC.Theunitwouldnottrip.TheACinputvoltagetotheDClogicwasthenreducedsuchthattheDClogicwasat20.0volts.Whenthetestwasperformed withtheDClogicpowerat20.0VDCtheunittripped.Thiswasdonefirstwiththeloadsonmaintenance supplyandthenalsowiththeloadsonUPSpower.Withthenewbatteries installed therewasnotripwhenthefasttransient testwasperformed thoughtherewassignificant hitsshownontheDC.logicpowerbusasseenbytheoscilloscope.
1 WR 8190938 TROUBLESHOOT SHEET Page 19 August 21, 1991 10.)Initiate each of the following trips and record the alarms found.Record at least one trip-transfer to maintenance.
3.)TheK-5relaydropoutandpickupvoltageswererecordedandtheywerefoundtobebelowthetrippointoftheDClogicpower..4.)Normaltransfers weredone,UPStomaintenance andmaintenance toUPS,withdeadbatteries andtherewerenotripsoftheUPS.Themaintenance supplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.  
a.)Frequency failure-not tested now-when A13A20 chip failed (earlier)fed frequency failure to A13A21 verifying logic b.)Logic failure-took pin low-unit did not trip-possible probe not on ground-second time took pin 6 low-unit tripped-logic fail, fan fail, module trip, inverted logic alarm Took board A13A21 off card cage extender-troubleshoot circuit.Alarm cleared by reinserting card.Unit restarting, load on UPS.c.)Clock failed-took pin&#xb9;32 low, unit tripped-logic (inverter) alarm clock failed, module trip 16.)Restore A13A21 to the card cage slot.17.)Restart unit and put loads on UPS power.  


page2CONCLUSION ThistestprovesthattheDClogicpowerisfedbytheBphasemaintenance powerandthatitissusceptible tovoltagetransients onthemaintenance supply.Itmaybesusceptible toothertransients aswellbecauseitisdirectlytiedtomaintenance supply.ThetestDOESNOTprovethelevelofsusceptibility, thatis,itdoesnotprovethatthetransient wasofanysetvoltageorduration.
2VBB-UPS1D TEST
Thetestimpliesthatthebatteries mayhavemitigated thetripbutthatisnotconclusive.
 
==SUMMARY==
page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that if a transient occurs on the maintenance supply it can effect the DC logic such that it will trip the unit.This test is done with the old internal logic batteries and then repeated with new ones.The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded.Results Summary: 1.)It was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)Fast transient tests: With the old batteries still installed a voltage interruption of 100-150 msec duration was given to the AC input to the DC logic of UPS1D.The DC logic was at, 20.9 VDC.The unit would not trip.The AC input voltage to the DC logic was then reduced such that the DC logic was at 20.0 volts.When the test was performed with the DC logic power at 20.0 VDC the unit tripped.This was done first with the loads on maintenance supply and then also with the loads on UPS power.With the new batteries installed there was no trip when the fast transient test was performed though there was significant hits shown on the DC.logic power bus as seen by the oscilloscope.
3.)The K-5 relay drop out and pick up voltages were recorded and they were found to be below the trip point of the DC logic power..4.)Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS.The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.  
 
page 2 CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power and that it is susceptible to voltage transients on the maintenance supply.It may be susceptible to other transients as well because it is directly tied to maintenance supply.The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.The test implies that the batteries may have mitigated the trip but that is not conclusive.
g~
g~
Numerical Results:1.)FastTransient Testsa.)Withexistinbatteries-page3Withloadsonmaintenance:
Numerical Results: 1.)Fast Transient Tests a.)With existin batteries-page 3 With loads on maintenance:
At20e9VDC-fivetries,notrips.At20.7VDC-onetry,one~tri.(150msec.)2.)WithloadsonUPSpower:At20.06VDC-one~tri.(100msec.)Ib.)Withnewbatteries 1.)At20.05VDC-Fivetries,~notris.-noticeable DChitoneachtransient.
At 20e9 VDC-five tries, no trips.At 20.7 VDC-one try, one~tri.(150 msec.)2.)With loads on UPS power: At 20.06 VDC-one~tri.(100 msec.)I b.)With new batteries 1.)At 20.05 VDC-Five tries,~no tri s.-noticeable DC hit on each transient.
J2.)TheDClogictripsat<17.3VDC.(with84.5VAConinput).3.)K-5relaydropout-42VDCK-5relaypickup-55VDC4.)Theinternalbatteryvoltagewasmeasured:
J 2.)The DC logic trips at<17.3 VDC.(with 84.5 VAC on input).3.)K-5 relay drop out-42 VDC K-5 relay pick up-55 VDC 4.)The internal battery voltage was measured: Positive-+0.6 Negative-+0.14 (the negative battery set was actually slightly positive).
Positive-+0.6Negative-+0.14(thenegativebatterysetwasactuallyslightlypositive).
5.)Individual cell voltages: Old Batter Volta e New Batter Volta e 2.)3.).254.570 1.03.07 6.10 6.06 6.10 6.10 5.)1.17 6.13  
5.)Individual cellvoltages:
OldBatterVoltaeNewBatterVoltae2.)3.).254.5701.03.076.106.066.106.105.)1.176.13  


6.)1.396.09  
6.)1.39 6.09  
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ATTACHHENT
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WR&#xb9;190945 TROUBLESHOOTING PLAN Page 3 August 21, 1991 1.)Place the loads off UPS1D on maintenance power.When unit put to maintenance, CB-4 failed to close.Lifted operator-Bkr.closed (partial false signal to CB-4).(Later found to be adjustment of CB-4 operator.)
2.)Open CB-2, CB-1, A27-S1.3.)Measure and record DC logic power-(this is battery voltage)(+20)=+.06V (-20)=+.14V (*verified+.14 volts)4.)Open A27-CBl.5.)Measure voltage on A27-F4, term.&#xb9;1 referenced to phase A,B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 203.1 VAC 0.0 VAC (Phase B to DC power supplies)202.4 VAC 6.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term&#xb9;1).b.)Attach variac input hot lead to input side of A27-F4 (term&#xb9;1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term&#xb9;2).7.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead&#xb9;243 b.)other input to scope on A27, lead&#xb9;200 (+of DC logic) 4 WR 8190945 TROUBLESHOOTING PLAN Page 4 August 21, 1991 8.)Set variac for approximately 120 VAC.9.)Lift motor operator on CB-4.10.)Turn logic power on to UPSlD.11.)Reset motor operator on CB-4.12.)Restart UPS1D and put load on UPS power, CB-3 closed.13.)Slowly decrease AC voltage to the DC logic power supplies.Start 20.88 VDC at 98.13 VAC DC, power supply went down 20.59 VDC 14.)Record when DC voltage starts to drop-98.13 VAC 20.59 VDC 15.)If unit trips, record voltage at trip point-84.5 VAC 17.3 VDC Unit tripped.CB-4 failed to close-got CB-4"ON" flag.Alarms-vo!tage difference, maint.out of limits module trip, inverter logic alarm.Power supply failed.16.)If unit trips, lower AC input to K-5 relay until relay drops out.At 56 VAC relay chattered, 8 VDC on logic At 42 VAC relay swapped-dropped Put reset back up-At 55 relay started to pickup At 75 VAC pulled in 17.)Restart unit, as required, and put the load on UPS power.18.)Set variac at 120 VAC.


WR&#xb9;190945TROUBLESHOOTING PLANPage3August21,19911.)PlacetheloadsoffUPS1Donmaintenance power.Whenunitputtomaintenance, CB-4failedtoclose.Liftedoperator-Bkr.closed(partialfalsesignaltoCB-4).(Laterfoundtobeadjustment ofCB-4operator.)
WR 45190945 TROUBLESHOOTING PLAN Page 5 August 21, 1991 19.)Open and close variac switch quickly.Record if trip occurs.~~,~r'-/.~i)i Lipped once-no trip, SCR short alarm-150 msec'(Trace O9)20.)If trip does not occur attempt again.2nd try-AC drops to 119.5 VAC, no trip (Trace@1)3rd try-AC drops to 84.5 vac on fluke, no trip (100 msec)on oscilloscope
2.)OpenCB-2,CB-1,A27-S1.3.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)(+20)=+.06V(-20)=+.14V(*verified+.14volts)4.)OpenA27-CBl.5.)MeasurevoltageonA27-F4,term.&#xb9;1referenced tophaseA,BandCofthemaintenance supply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:203.1VAC0.0VAC(PhaseBtoDCpowersupplies) 202.4VAC6.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).7.)InstallOscilloscope leadsasfollows:a.)oneinputtoscopeonA27,lead&#xb9;243b.)otherinputtoscopeonA27,lead&#xb9;200(+ofDClogic) 4 WR8190945TROUBLESHOOTING PLANPage4August21,19918.)Setvariacforapproximately 120VAC.9.)LiftmotoroperatoronCB-4.10.)TurnlogicpowerontoUPSlD.11.)ResetmotoroperatoronCB-4.12.)RestartUPS1DandputloadonUPSpower,CB-3closed.13.)SlowlydecreaseACvoltagetotheDClogicpowersupplies.
-AC dropped 136 VAC, AC dropped 2,3 volts (from 20.9 VDC at start)(see 20a on next page)20a.)4th try-no trip 5th try-set variac to 95.0 VAC, VDC at 18.6-unit tripped.Power supply failed (Prior to switching variac)Put unit on maintenance.
Start20.88VDCat98.13VACDC,powersupplywentdown20.59VDC14.)RecordwhenDCvoltagestartstodrop-98.13VAC20.59VDC15.)Ifunittrips,recordvoltageattrippoint-84.5VAC17.3VDCUnittripped.CB-4failedtoclose-gotCB-4"ON"flag.Alarms-vo!tagedifference, maint.outoflimitsmoduletrip,inverterlogicalarm.Powersupplyfailed.16.)Ifunittrips,lowerACinputtoK-5relayuntilrelaydropsout.At56VACrelaychattered, 8VDConlogicAt42VACrelayswapped-droppedPutresetbackup-At55relaystartedtopickupAt75VACpulledin17.)Restartunit,asrequired, andputtheloadonUPSpower.18.)Setvariacat120VAC.  
Tried fast trip at 20.00 VDC-unit tripped.21.)22.)23.)24.)25.)26.)27.)28.)Measure each new battery prior to installing in UPS1D.1.)2.)3.)4)5.)6.)6.10 VDC 6.06 VDC 6.10 VDC 6.10 VDC 6.13 VDC 6.09 VDC 29.)Shut logic power off.Remove oscilloscope leads.Remove variac leads.30.)Install fuse F-4.31.)Put loads on UPS power.  


WR45190945TROUBLESHOOTING PLANPage5August21,199119.)Openandclosevariacswitchquickly.Recordiftripoccurs.~~,~r'-/.~i)i Lippedonce-notrip,SCRshortalarm-150msec'(TraceO9)20.)Iftripdoesnotoccurattemptagain.2ndtry-ACdropsto119.5VAC,notrip(Trace@1)3rdtry-ACdropsto84.5vaconfluke,notrip(100msec)onoscilloscope
WR 8190945 TROUBLESHOOTING PLAN Page 6 August 21, 1991*ANNOUNCE LOSS OF LIGHTS 1.)Place the loads off UPSlD on maintenance power.2.)Open the P-6 block block on CB-4.3.)Open CB-2, CB-1, A27-S1, A27-CBl.4.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term@1).b.)Attach variac input hot lead to input side of A27-F4 (term 81).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term k2).5.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead 8243 b.)other input to scope on A27, lead@200 (+of DC logic)6.)Set variac for approximately 120 vac.7.)Lift motor operator on CB-4.  
-ACdropped136VAC,ACdropped2,3volts(from20.9VDCatstart)(see20aonnextpage)20a.)4thtry-notrip5thtry-setvariacto95.0VAC,VDCat18.6-unittripped.Powersupplyfailed(Priortoswitching variac)Putunitonmaintenance.
Triedfasttripat20.00VDC-unittripped.21.)22.)23.)24.)25.)26.)27.)28.)Measureeachnewbatterypriortoinstalling inUPS1D.1.)2.)3.)4)5.)6.)6.10VDC6.06VDC6.10VDC6.10VDC6.13VDC6.09VDC29.)Shutlogicpoweroff.Removeoscilloscope leads.Removevariacleads.30.)InstallfuseF-4.31.)PutloadsonUPSpower.  


WR8190945TROUBLESHOOTING PLANPage6August21,1991*ANNOUNCELOSSOFLIGHTS1.)PlacetheloadsoffUPSlDonmaintenance power.2.)OpentheP-6blockblockonCB-4.3.)OpenCB-2,CB-1,A27-S1,A27-CBl.4.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term@1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term81).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(termk2).5.)InstallOscilloscope leadsasfollows:a.)oneinputtoscopeonA27,lead8243b.)otherinputtoscopeonA27,lead@200(+ofDClogic)6.)Setvariacforapproximately 120vac.7.)LiftmotoroperatoronCB-4.  
WR 8190945 TROUBLESHOOTING PLAN Page 7 August 21, 1991 8.)Reinsert the P-6 block on CB-4.9.)Turn logic power on to UPSlD.10.)Reset motor operator on CB-4.11.)Restart UPSl D leaving loads on maintenance supply.12.)Open and close variac switch quickly.Record if trip occurs.Adjust variac such that DC logic power is at 20.00 VDC AC at 91.28V DC at 20.07V Switch time-150 msec At unit trip the following alarms observed: nmCE eS)1.trip 2.Inverter logic 3.SCR short 4.Power supply failed 21.)Restart unit, as required and put loads on UPS.*Breaker CB-2 failed to reset.Breaker replaced per WR@177123.22.)Open CB-1 on 2VBB-XD600 and verify that unit does not trip.Unit did not trip.The following alarms were observed: 1.Voltage Difference 2.Maintenance out of limits 22.)While on UPS power without maintenance available record the following:
'PS output voltage: Phase A;121.0 VAC Phase B;120.0 VAC Phase C: 121.5 VAC DC Link voltage: 140.7 VDC UPS output Frequency:
59.93 HZ AC output 24.)Close CB-1 on 2VBB-XD600.  


WR8190945TROUBLESHOOTING PLANPage7August21,19918.)ReinserttheP-6blockonCB-4.9.)TurnlogicpowerontoUPSlD.10.)ResetmotoroperatoronCB-4.11.)RestartUPSlDleavingloadsonmaintenance supply.12.)Openandclosevariacswitchquickly.Recordiftripoccurs.AdjustvariacsuchthatDClogicpowerisat20.00VDCACat91.28VDCat20.07VSwitchtime-150msecAtunittripthefollowing alarmsobserved:
WR 8190945 TROUBLESHOOTING PLAN Page 8 August 21, 1991 25.)Adjust motor operator on CB-4 as required.Unable to adjust at this time.Restart unit, put load on UPS power-Lower reostat (variac)volts until DC logic is 20.00 volts VDC-20.06 VAC-100.23 , Flipped variac switch on and off, unit tripped (100 msec.)Alarms-module trip inverter logic power supply failed 26.)Transfer loads to Maintenance.
nmCEeS)1.trip2.Inverterlogic3.SCRshort4.Powersupplyfailed21.)Restartunit,asrequiredandputloadsonUPS.*BreakerCB-2failedtoreset.BreakerreplacedperWR@177123.22.)OpenCB-1on2VBB-XD600 andverifythatunitdoesnottrip.Unitdidnottrip.Thefollowing alarmswereobserved:
26.)Shut down unit including logic power and P-6 block.27.)Open Ac input breaker, 2NHS-MCC006, 8-A.29.)Using a leads lifted log replace the control batteries in UPS1D.Bench Battery Voltage Readings-prior to installation 1.)6.097 VDC 2.)6.063 VDC 3.)6.107 VDC 4.)6.101 VDC 5.)6.125 VDC 6.)6.090 VDC 30.)Measure battery voltage on each battery removed from UPSlD: 1.)2.)3.)4.)5.)6.).254 VDC.570 VDC 1.03 VDC.07 VDC 1.17 VDC 1.39 VDC 31.)Set variac for approximately 120 vac.32.)Restore P-6 block on CB-4.33.)Lift motor operator on CBA.  
1.VoltageDifference 2.Maintenance outoflimits22.)WhileonUPSpowerwithoutmaintenance available recordthefollowing:
'PSoutputvoltage:PhaseA;121.0VACPhaseB;120.0VACPhaseC:121.5VACDCLinkvoltage:140.7VDCUPSoutputFrequency:
59.93HZACoutput24.)CloseCB-1on2VBB-XD600.  


WR8190945TROUBLESHOOTING PLANPage8August21,199125.)AdjustmotoroperatoronCB-4asrequired.
WR&#xb9;190945 TROUBLESHOOTING PLAN Page 9 August 21, 1991 34.)Turn logic power on to UPSlD.35.)Reset motor operator on CB-4.36.)Restart UPS1D and put load on UPS power, CB-3 closed.Lower variac voltage to 99.03 VAC until DC logic voltage is approximately 20.05 VDC 37.)Flip switch on variac rapidly off then on.38.)Perform the operation in step 11 multiple times and record whether trips of unit occur.1.2.3.4, 5.No trip, 100 msec No trip No trip No trip, 100 msec (noticeable DC hit)No trip, 150 msec (noticeable DC hit)No alarms No alarms SCR short alarm No alarms SCR short alarm (Trace&#xb9;3)(Trace&#xb9;5)39.)Shutdown unit and remove variac and oscilliscope as follows: a.)Remove variac output ground lead to input side of A27-F3 (term&#xb9;1).b.)Remove variac input hot lead to input side of A27-F4 (term&#xb9;1).c.)Remove variac output lead on the output side of A27-F4 (term&#xb9;2).d.)REINSTALL Fuse A27-F4.e.)Remove oscilliscope lead on A27, lead&#xb9;243.f.)Remove oscilliscope lead on A27, lead&#xb9;200 (+of DC logic).39a.)Restart unit and put loads on UPS power.  
Unabletoadjustatthistime.Restartunit,putloadonUPSpower-Lowerreostat(variac)voltsuntilDClogicis20.00voltsVDC-20.06VAC-100.23,Flippedvariacswitchonandoff,unittripped(100msec.)Alarms-moduletripinverterlogicpowersupplyfailed26.)TransferloadstoMaintenance.
26.)Shutdownunitincluding logicpowerandP-6block.27.)OpenAcinputbreaker,2NHS-MCC006, 8-A.29.)Usingaleadsliftedlogreplacethecontrolbatteries inUPS1D.BenchBatteryVoltageReadings-priortoinstallation 1.)6.097VDC2.)6.063VDC3.)6.107VDC4.)6.101VDC5.)6.125VDC6.)6.090VDC30.)MeasurebatteryvoltageoneachbatteryremovedfromUPSlD:1.)2.)3.)4.)5.)6.).254VDC.570VDC1.03VDC.07VDC1.17VDC1.39VDC31.)Setvariacforapproximately 120vac.32.)RestoreP-6blockonCB-4.33.)LiftmotoroperatoronCBA.  


WR&#xb9;190945TROUBLESHOOTING PLANPage9August21,199134.)TurnlogicpowerontoUPSlD.35.)ResetmotoroperatoronCB-4.36.)RestartUPS1DandputloadonUPSpower,CB-3closed.Lowervariacvoltageto99.03VACuntilDClogicvoltageisapproximately 20.05VDC37.)Flipswitchonvariacrapidlyoffthenon.38.)Performtheoperation instep11multipletimesandrecordwhethertripsofunitoccur.1.2.3.4,5.Notrip,100msecNotripNotripNotrip,100msec(noticeable DChit)Notrip,150msec(noticeable DChit)NoalarmsNoalarmsSCRshortalarmNoalarmsSCRshortalarm(Trace&#xb9;3)(Trace&#xb9;5)39.)Shutdownunitandremovevariacandoscilliscope asfollows:a.)RemovevariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d.)REINSTALL FuseA27-F4.e.)Removeoscilliscope leadonA27,lead&#xb9;243.f.)Removeoscilliscope leadonA27,lead&#xb9;200(+ofDClogic).39a.)RestartunitandputloadsonUPSpower.  
WR 0190945 TROUBLESHOOTING PLAN Page 10 August 21, 1991 40.)Static swithc is operating as noted by observation of static switch light on control module during UPS to maint transfer.41.)Measure B-phase AC input voltage to DC logic power supplies 118.34 VAC Measure DC logic power with unit on line (+2ov)(-2ov)20.78 VDC-20.86 VDC~42.)Adjust motor operator on UPSlD Unable to adjust CB-4, Maintenance supply breaker.CB-4 requires replacement.
Problem determined to be the breaker or the transfer motor operator.WR 177124 initiated to replace breaker CB-4.(-Breaker replaced.)
43.)Perform transfer-UPS to maintenance Record transfer with visicorder
*NOTE: UPS output breaker CB-3 is sticking and requires replacement.  


WR0190945TROUBLESHOOTING PLANPage10August21,199140.)Staticswithcisoperating asnotedbyobservation ofstaticswitchlightoncontrolmoduleduringUPStomainttransfer.
2VBB-UPS1A 1B 1G TEST
41.)MeasureB-phaseACinputvoltagetoDClogicpowersupplies118.34VACMeasureDClogicpowerwithunitonline(+2ov)(-2ov)20.78VDC-20.86VDC~42.)AdjustmotoroperatoronUPSlDUnabletoadjustCB-4,Maintenance supplybreaker.CB-4requiresreplacement.
Problemdetermined tobethebreakerorthetransfermotoroperator.
WR177124initiated toreplacebreakerCB-4.(-Breaker replaced.)
43.)Performtransfer-UPStomaintenance Recordtransferwithvisicorder
*NOTE:UPSoutputbreakerCB-3isstickingandrequiresreplacement.


2VBB-UPS1A 1B1GTESTSUMMARYpage1Purpose:ToprovethattheDClogicpowerfortheExideUPSispoweredfromtheB-phasemaintenance supply.TheK-5pickupanddropoutvoltagesandtheDCtrip-point oftheDClogicwillberecordedforUPS1A,notforUPS1BandUPS1G.Theinternalbatteries willbetestedandreplaced.
==SUMMARY==
ResultsSummary:1.)OnUPS1A,UPS1BandUPS1G,itwasverifiedthattheDClogicpowersuppliesarefedfromtheB-phasemaintenance supply.2.)TheK-5relaydropoutandpickupvoltageswererecordedforUPS1AandtheywerefoundtobebelowthetrippointoftheDClogicpower.3.)OnUPS1A,UPS1B,UPS1G,themaintenance supplywasopenedwiththeUPSfeedingtheloadsandnoUPStripsoccurred.
page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply.The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded for UPS1A, not for UPS1B and UPS1G.The internal batteries will be tested and replaced.Results Summary: 1.)On UPS1A, UPS1B and UPS1G, it was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)The K-5 relay drop out and pick up voltages were recorded for UPS1A and they were found to be below the trip point of the DC logic power.3.)On UPS1A, UPS1B, UPS1G, the maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.4.)On UPS1A, UPS1B and UPS1G, the batteries were replaced.CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power.It proves that the internal batteries were effectively dead.For UPS1A it proves that on a slow transient that the DC logic power will drop out before the K-5 relay will transfer to UPS power.
4.)OnUPS1A,UPS1BandUPS1G,thebatteries werereplaced.
I Numerical Results: page 2 1.)The UPS1A DC logic trips at (16.7 VDC.(with.75.6 VAC on input).2.)UPS1A: K-5 relay drop out-47 VDC K-5 relay pick up-52 VDC 4.)The internal battery voltage was measured: UPS 1A: UPS1B: UPS1G: Positive Negative Positive Negative Positive Negative 0.54 6.2 18.3 0.69  
CONCLUSION ThistestprovesthattheDClogicpowerisfedbytheBphasemaintenance power.Itprovesthattheinternalbatteries wereeffectively dead.ForUPS1Aitprovesthatonaslowtransient thattheDClogicpowerwilldropoutbeforetheK-5relaywilltransfertoUPSpower.
I Numerical Results:page21.)TheUPS1ADClogictripsat(16.7VDC.(with.75.6 VAConinput).2.)UPS1A:K-5relaydropout-47VDCK-5relaypickup-52VDC4.)Theinternalbatteryvoltagewasmeasured:
UPS1A:UPS1B:UPS1G:PositiveNegativePositiveNegativePositiveNegative0.546.218.30.69  


WR&#xb9;162319TROUBLESHOOT SHEETPage3August23,19911.)PlacetheloadsoffUPSlAonmaintenance power.2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-l,A27-S1.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)+20VDCBatt.-20VDCBatt.+0.70VDC-1.15VDC5.)OpenA27-CB1.6.)InstallavariaconB-phaseACinputtologicpowersupplyasfollows:a.)AttachvariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)AttachvariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).c.)RemoveFuseA27-F4.d.)AttachvariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).7.)MeasurevoltageonA27-F4,term.&#xb9;1referenced tophaseA,BandCofthemaintenance supply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:206VAC0VAC208VAC
WR&#xb9;162319 TROUBLESHOOT SHEET Page 3 August 23, 1991 1.)Place the loads off UPSlA on maintenance power.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-l, A27-S1.4.)Measure and record DC logic power-(this is battery voltage)+20 VDC Batt.-20 VDC Batt.+0.70 VDC-1.15 VDC 5.)Open A27-CB1.6.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term&#xb9;1).b.)Attach variac input hot lead to input side of A27-F4 (term&#xb9;1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term&#xb9;2).7.)Measure voltage on A27-F4, term.&#xb9;1 referenced to phase A, B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 206 VAC 0 VAC 208 VAC


WR&#xb9;162319TROUBLESHOOT SHEETPage4August23,19918.)Setvariacforapproximately 120vac.9.)TurnlogicpowerontoUPS1A.10,)SlowlydecreaseACvoltagetotheDClogicpowersupplies.
WR&#xb9;162319 TROUBLESHOOT SHEET Page 4 August 23, 1991 8.)Set variac for approximately 120 vac.9.)Turn logic power on to UPS1A.10,)Slowly decrease AC voltage to the DC logic power supplies.120 VAC=21.08 VDC 11.)Record when DC voltage starts to drop-92.42 VAC 21.05 VDC Logic trip 75.60 VAC Pwr Supply failed 16.70 VDC 12.)Lower AC input to K-5 relay until relay drops out and pickup.47 VAC drop out 52 VAC pickup e DO NOT PROCEED WI'I'HOUT NRC APPROVAL Received 13:15 8/23/91 13.)Shutdown unit and remove variac as follows: a.)Remove variac output ground lead to input side of A27-F3 (term&#xb9;1).b.)Remove variac input hot lead to input side of A27-F4 (term&#xb9;1).'.)Remove variac output lead on the output side of A27-F4 (term&#xb9;2).d,)REINSTALL Fuse A27-F4.14.)Repair UPS1A.**CHARGER SUPPLY REPAIR ONLY**Troubleshot UPSlA-no problem found.Suspect weak breaker ir.VBB-PNL301 (Bkr&#xb9;1)trips at time-WR&#xb9;195051 written to replace
120VAC=21.08VDC11.)RecordwhenDCvoltagestartstodrop-92.42VAC21.05VDCLogictrip75.60VACPwrSupplyfailed16.70VDC12.)LowerACinputtoK-5relayuntilrelaydropsoutandpickup.47VACdropout52VACpickupeDONOTPROCEEDWI'I'HOUT NRCAPPROVALReceived13:158/23/9113.)Shutdownunitandremovevariacasfollows:a.)RemovevariacoutputgroundleadtoinputsideofA27-F3(term&#xb9;1).b.)RemovevariacinputhotleadtoinputsideofA27-F4(term&#xb9;1).'.)RemovevariacoutputleadontheoutputsideofA27-F4(term&#xb9;2).d,)REINSTALL FuseA27-F4.14.)RepairUPS1A.**CHARGERSUPPLYREPAIRONLY**Troubleshot UPSlA-noproblemfound.Suspectweakbreakerir.VBB-PNL301(Bkr&#xb9;1)tripsattime-WR&#xb9;195051writtentoreplace


WR&#xb9;162319TROUBLESHOOT SHEETPage5August23,199115.)Restartunit,asrequired, andputtheloadonUPSpower.16.)OpenCB-1on2VBB-XD500 andverifythatunitdoesnottrip.UnitdidnottropVoltagedifference alarmMaintoutoflimitalarm17.)WhileonUPSpowerwithoutmaintenance available recordthefollowing:
WR&#xb9;162319 TROUBLESHOOT SHEET Page 5 August 23, 1991 15.)Restart unit, as required, and put the load on UPS power.16.)Open CB-1 on 2VBB-XD500 and verify that unit does not trip.Unit did not trop Voltage difference alarm Maint out of limit alarm 17.)While on UPS power without maintenance available record the following:
UPSoutputvoltage:PhaseA:PhaseB:PhaseC:DCLinkvoltage:(asfound)135VDC(asleft)140.0VDCUPSoutputFrequency:
UPS output voltage: Phase A: Phase B: Phase C: DC Link voltage: (as found)135 VDC (as left)140.0 VDC UPS output Frequency:
59.85Hz118.8VAC123.0VAC120.2VACNOTE:WR&#xb9;154535writtenon5/10/91previousproblem18.)'loseCB-1on2VBB-XD600.
59.85 Hz 118.8 VAC 123.0 VAC 120.2 VAC NOTE: WR&#xb9;154535 written on 5/10/91 previous problem 18.)'lose CB-1 on 2VBB-XD600.
19.)TransferloadstoMaintenance.
19.)Transfer loads to Maintenance.
20.)OpenP-6blockonCB-4.21.)Shutdownunitincluding logicpower.22.)OpenACinputbreaker,2VBS-PNL301, l.23.)Measureeachnewbatterypriortoinstalling inUPSlA.1.)2.)3.)4.)5.)6.)6.08VDC6.09VDC6.10VDC6.12VDC6.13VDC6.14VDC
20.)Open P-6 block on CB-4.21.)Shut down unit including logic power.22.)Open AC input breaker, 2VBS-PNL301, l.23.)Measure each new battery prior to installing in UPSlA.1.)2.)3.)4.)5.)6.)6.08 VDC 6.09 VDC 6.10 VDC 6.12 VDC 6.13 VDC 6.14 VDC


WR8162319TROUBLESHOOT SHEETPage6August23,199124.)Usingaleadsliftedlogreplacethecontrolbatteries inUPS1A.25.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1A:1.)2.)3.)4.)5.)6.)6.31VDC5.29VDC4.92VDC2.64VDC6.46VDC5.54VDC26.)LiftmotoroperatoronCB-4.27.)ReistallP-6blockonCB-4.28.)TurnlogicpowerontoUPSlA.29.)ResetmotoroperatoronCB-4.30.)RestartUPS1AandputloadonUPSpower,CB-3closed.Supplybreakerdidnottrip.
WR 8162319 TROUBLESHOOT SHEET Page 6 August 23, 1991 24.)Using a leads lifted log replace the control batteries in UPS1A.25.)Measure battery voltage on each battery removed from UPS1A: 1.)2.)3.)4.)5.)6.)6.31 VDC 5.29 VDC 4.92 VDC 2.64 VDC 6.46 VDC 5.54 VDC 26.)Lift motor operator on CB-4.27.)Reistall P-6 block on CB-4.28.)Turn logic power on to UPSlA.29.)Reset motor operator on CB-4.30.)Restart UPS1A and put load on UPS power, CB-3 closed.Supply breaker did not trip.
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WRg160944,troubleshooting plan,1.)PlacetheloadsoffUPS1Bonmaintenance
WR g160944, troubleshooting plan, 1.)Place the loads off UPS1B on maintenance
*Visua1Ip'erify.
*Visua1Ip'erify.
thatthestaticswitchpage3(8/26/91) poweroperates.
that the static switch page 3 (8/26/91)power operates.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-1, A27-S1.4.)Measure and record DC logic power-(this is battery voltage)5.)Open A27-CB1.6.)Measure voltage on A27-F4, term.g1 referenced to phase A, B and C of the maintenance supply:.A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: vh~0 0 vH~7.)Open AC input breaker, 2VBS-PNL301, 2.8.)Measure each new battery prior to installing in UPS1B.pic 1.)<0)8 2-)6l<8 3)C.Ogq 4)FOZ~-5~)f~pq)', 9.)Using a leads lifted log replace the control batteries in UPS1B.  
2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-1,A27-S1.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)5.)OpenA27-CB1.6.)MeasurevoltageonA27-F4,term.g1referenced tophaseA,BandCofthemaintenance supply:.A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:vh~00vH~7.)OpenACinputbreaker,2VBS-PNL301, 2.8.)Measureeachnewbatterypriortoinstalling inUPS1B.pic1.)<0)82-)6l<83)C.Ogq4)FOZ~-5~)f~pq)',9.)Usingaleadsliftedlogreplacethecontrolbatteries inUPS1B.  


page410.)MeasurebatteryvoltageoneachbatteryremovedfromUPS1B:11.)LiftmotoroperatoronCB-4.12.)Reinstall P-6blockonCB-4.13.)TurnlogicpowerontoUPS1B.14.)ResetmotoroperatoronCB-4.()<(
page 4 10.)Measure battery voltage on each battery removed from UPS1B: 11.)Lift motor operator on CB-4.12.)Reinstall P-6 block on CB-4.13.)Turn logic power on to UPS1B.14.)Reset motor operator on CB-4.()<(15.)Restart UPS1B and put load on UPS power, CB-3 closed.I I I 16~)@X7.)With loads on UPS power, open A27-Sl and verify no CONTROL BATTERY DISCHARGE alarm occurs.C,~,wN e A~~ca,~k;close$27-s1.,'>>~g)>>ear~18.)19.)With loads on UPS poyer o en Cgy1 on 2VBB-XD601.
15.)RestartUPS1BandputloadonUPSpower,CB-3closed.III16~)@X7.)WithloadsonUPSpower,openA27-SlandverifynoCONTROLBATTERYDISCHARGE alarmoccurs.C,~,wNeA~~ca,~k;close$27-s1.,'>>~g)>>ear~18.)19.)WithloadsonUPSpoyeroenCgy1on2VBB-XD601.
g (phys 4)q(QT~With loads on UPS power without m5in enance available record the following:
g(phys4)q(QT~WithloadsonUPSpowerwithoutm5inenanceavailable recordthefollowing:
~1 g.lI v Ac-pp UPS output voltage:@<Llo, l v Pc DC Link voltage:<4.3 VJo.UPS output Frequency:
~1g.lIvAc-ppUPSoutputvoltage:@<Llo,lvPcDCLinkvoltage:<4.3VJo.UPSoutputFrequency:
r 20.)Close CB-1 on 2VBB-XD601.
r 20.)CloseCB-1on2VBB-XD601.
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A~4 WR&#xb9;160946 TROUBLESHOOT SHEET Page 3 August 24, 1991 1.)Place the loads off UPS1G on maintenance power."Visually verify that the static switch operates.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-1, A27-S1.Logic on-power supply failed, DC OV, Maint.out of limits, voltage diff output OV/UV, Inverter logic trip.4.)Measure and record DC logic power-(this is battery voltage)-20 VDC Batt.+20 VDC Batt.+0.69 VDC+18.3 VDC 5.)Open A27-CB1.6.)Measure voltage on A27-F4, term.&#xb9;1 referenced to phase A, B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 206.7 VAC 0.0 VAC 213.3 VAC 7.)Open AC input breaker, 2VBS-PNL301, 7.8.)Measure each new battery prior to installing in UPS1G.1.)6.086 VDC 2.)6.096 VDC 3.)6.115 VDC 4.)6.167 VDC 5.)6.100 VDC 6.)6.098 VDC
A~4 WR&#xb9;160946TROUBLESHOOT SHEETPage3August24,19911.)PlacetheloadsoffUPS1Gonmaintenance power."Visually verifythatthestaticswitchoperates.
2.)PulltheP-6blocktoCB-43.)OpenCB-2,CB-1,A27-S1.Logicon-powersupplyfailed,DCOV,Maint.outoflimits,voltagediffoutputOV/UV,Inverterlogictrip.4.)MeasureandrecordDClogicpower-(thisisbatteryvoltage)-20VDCBatt.+20VDCBatt.+0.69VDC+18.3VDC5.)OpenA27-CB1.6.)MeasurevoltageonA27-F4,term.&#xb9;1referenced tophaseA,BandCofthemaintenance supply:A27-F4toPhaseA:A27-F4toPhaseB:A27-F4toPhaseC:206.7VAC0.0VAC213.3VAC7.)OpenACinputbreaker,2VBS-PNL301, 7.8.)Measureeachnewbatterypriortoinstalling inUPS1G.1.)6.086VDC2.)6.096VDC3.)6.115VDC4.)6.167VDC5.)6.100VDC6.)6.098VDC


WR8160946TROUBLESHOOT SHEETPage4August24,19919.)Usingaleadsliftedlogreplacethecontrolbatteries inUPS1G.Lead256to+20VDCpowersupplyhadburntlog-screwwasloose;otherscrewsweretight,10.)MeasurebatteryvoltageoneachbatteryremovedfromUPSlG:1.)2.)3.)4.)5,)6.)+6.414VDC+6.370VDC+3.067VDC+6.392VDC+2464VDC+5.518VDC11.)LiftmotoroperatoronCB-4.12.)ReistallP-6blockonCB-4.13.)TurnlogicpowerontoUPS1G.14.)ResetmotoroperatoronCB-4.15.)RestartUPS1GandputloadonUPSpower,CB-3closed.16.)WithloadsonUPSpower,openA27-SlandverynoCONTROLBATTERYDISCHARGE alarmoccurs.Noalarmsorlights.17.)CloseA27-S1.  
WR 8160946 TROUBLESHOOT SHEET Page 4 August 24, 1991 9.)Using a leads lifted log replace the control batteries in UPS1G.Lead 256 to+20 VDC power supply had burnt log-screw was loose;other screws were tight, 10.)Measure battery voltage on each battery removed from UPSlG: 1.)2.)3.)4.)5,)6.)+6.414 VDC+6.370 VDC+3.067 VDC+6.392 VDC+2 464 VDC+5.518 VDC 11.)Lift motor operator on CB-4.12.)Reistall P-6 block on CB-4.13.)Turn logic power on to UPS1G.14.)Reset motor operator on CB-4.15.)Restart UPS1G and put load on UPS power, CB-3 closed.16.)With loads on UPS power, open A27-Sl and very no CONTROL BATTERY DISCHARGE alarm occurs.No alarms or lights.17.)Close A27-S1.  


WR@160946TROUBLESHOOT SHEETPage5August24,199118.)WithloadsonUPSpower,openCB-1on2VBB-XD602.
WR@160946 TROUBLESHOOT SHEET Page 5 August 24, 1991 18.)With loads on UPS power, open CB-1 on 2VBB-XD602.
Voltagedifference, Maintenance outoflimitsalarms.19.)WithloadsonUPSpowerwithoutmaintenance available recordthefollowing:
Voltage difference, Maintenance out of limits alarms.19.)With loads on UPS power without maintenance available record the following:
UPSoutputvoltage:PhaseA:PhaseB:PhaseC:119.2VAC121,6VAC121.4VACDCLinkvoltage:139.58VDCUPSoutputFrequency:
UPS output voltage: Phase A: Phase B: Phase C: 119.2 VAC 121,6 VAC 121.4 VAC DC Link voltage: 139.58 VDC UPS output Frequency:
59.91Hz20.)CloseCB-1on2VBB-XD602.  
59.91 Hz 20.)Close CB-1 on 2VBB-XD602.  


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313.367 R01'30 NINE MILK POI>T NUCLEAII STATION DOCUMENTS CHA.AGED N2E35600IPW".UP001 o 9~/T~MVPQAAAV IlOOISIQhTION a uAPMV aCCAW~'g0 2E CANTO 8S IIICO~~0 II~RIOT 10 Bf IIICCAPCRATII0 I aIIOT TO IR WCCHRXATKO, NOT TO QQ PO$%0 iIACf 1 Change UPS Logic Power Supply a gJmMImaa/Z3TS~
OMQQXXREPZPZZCg CNLYThisEDCistochangetheeauired~rinputfortheUPSLogicPoweraI'8RelayPanelfrcmthemaintenance supply(alternate 12OVACpcwe")totheUPSinvertoutput.Technical Justification:
OM Q QXXREPZPZZCg CNLY This EDC is to change the eauired~r input for the UPS Logic Power aI'8 Relay Panel frcm the maintenance supply (alternate 12OVAC pcwe")to the UPS invert output.Technical Justification:
'Iheuseoftheinverteoutputwillprohibittransients onthemainten1nceapplyfrcmaz:Seating theLogicPcker.'Ihischangeisreccmnended byTeideElectronics.
'Ihe use of the inverte output will prohibit transients on the mainten 1nce apply frcm az:Seating the Logic Pcker.'Ihis change is reccmnended by Teide Electronics.
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z-lIazc7/oN23'7/-os.co&S:2~3~7Thispanelcontainspositiveandnegative20VDCpovexsupplies(PslandP82)~TheseyoversuppliesarepovexedthroughrelayA27KS,whichselectoinverteroutputoxmaintenance source.Positiveandnegative18-Vsealedbatteries (h27BT1-BT6) aremountedonthispanelandarekept.chargedbythepowersupplies.
z-l I azc7/oN 2 3'7/-os.c o&S: 2~3~7 This panel contains positive and negative 20 VDC povex supplies (Psl and P82)~These yover supplies are povexed through relay A27KS, which selecto inverter output ox maintenance source.Positive and negative 18-V sealed batteries (h27BT1-BT6) are mounted on this panel and are kept.charged by the power supplies.circuit breaker A27cb1 disconnects the battery froid the logic power bus, and logic povex supply svitch A27S1 disconnects the paver supply~s 120 VAC input power (only fx'om the maintenance yover), The panel also contains card-mounted (A27A1)relays which interface the A13 controls vith external items such as circuit breaker aotor operators, shunt trip coils, and xemote monitor panel functions.
circuitbreakerA27cb1disconnects thebatteryfroidthelogicpowerbus,andlogicpovexsupplysvitchA27S1disconnects thepaversupply~s120VACinputpower(onlyfx'omthemaintenance yover),Thepanelalsocontainscard-mounted (A27A1)relayswhichinterface theA13controlsvithexternalitemssuchascircuitbreakeraotoroperators, shunttripcoils,andxemotemonitorpanelfunctions.
Control battery discharge sensing is located on the AQ'7A1 card.(These batteries should be replaced at i-year intervals.)  
Controlbatterydischarge sensingislocatedontheAQ'7A1card.(Thesebatteries shouldbereplacedati-yearintervals.)  


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~DATE+/~SUPERVISOR REVIEW BY DATE/~~/~~WORK ACCEPTED BY QA 0 NA DATE/.36.PMT REVIEW BY PMT PROCEDURE NO'S.38.PMT COMPLETE VERIFIED BY 39.ACCEPTED BY Q ASSS/SSS&SUPV.DATE//0 PMT TEST REPORT 0 NOT REQUIRED 0 NA DATE///<J 0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE 3'l3~ISI5 INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL NUMBBA 5$33 053 A05 55 I-  
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t VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONS AREHOTINSTALLRUBBERBLANKETS.
t Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.Unplug the following plugs on A27: 0 1.)A27P3~2.)A27P4" 3.)A27P6 3 4.)A27P1 5.)A27P2~Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall following plugs: 1.)A27P3 2.)A27P4 3.)A27P6 4.)A27P1 5.)A27P2 Close A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)  
Unplugthefollowing plugsonA27:01.)A27P3~2.)A27P4"3.)A27P634.)A27P15.)A27P2~RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstall theA27pan.Reinstall following plugs:1.)A27P32.)A27P43.)A27P64.)A27P15.)A27P2CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)  


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.ReleaserelayA27-K5andverifylightscomeon.I'4-'l+~-+i-3>~-'-'ILES)IRe-energize theUPSonACpower,CB-2open,withloadsonmaintenance.
page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Release relay A27-K5 and verify lights come on.I'4-'l+~-+i-3>~-'-'ILES)I Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.
Visuallyverifythat,theA27-KSrelayisenergized.
Visually verify that, the A27-KS relay is energized.
OpenA27-CB1.OpentheA27-Slswitchwhilemonitoring A27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-S1andA27-CB1.LifttheCB-4motoroperator.
Open A27-CB1.Open the A27-Sl switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-S1 and A27-CB1.Lift the CB-4 motor operator.Insert the P-6 block.Reinsert the motor operator.Close CB-2.Transfer loads to UPS power and verify mimic lights are still on.  
InserttheP-6block.Reinsertthemotoroperator.
CloseCB-2.TransferloadstoUPSpowerandverifymimiclightsarestillon.  


page3Transferloadstomaintenance powerandverifythatmimiclightsarestillon.PlacethetransfercontrolswitchintheAUTORESTARTposition.
page 3 Transfer loads to maintenance power and verify that mimic lights are still on.Place the transfer control switch in the AUTO RESTART position.The unit will restart (after a time dealy)and retransfer to UpS powers
Theunitwillrestart(afteratimedealy)andretransfer toUpSpowers
'I  
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(Equipment Outo(Service)Permissible Re.v.terIlodeGAllGrotShutdownGRunQColdShutdownQStart-up ORefuel(lark-upRequiredgYesQNoEQUIPMENT II1PAC((LISTOUTOFSERVICEEQUIPI1ENT)
PLANT II1PACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LISP BELOW)CteI1ENTS Prepared By Da<<:~/~lech.Reviewer Ooio:~i~i>
PLANTII1PACT(REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS:
Q This section N/A with No Plant Impact Reviewed with'Crew By: Supv/Chief Perralssion Requested to P art By: Date: Permission Granted to 5tart By: 555/'s Date-tgfg Time:: CSO iionoiiiicoiions:
(LISPBELOW)CteI1ENTS PreparedByDa<<:~/~lech.ReviewerOoio:~i~i>
Cl/SSS/CSO 0 l SSS/CSO COI'll INUED ON OACV.Date:///g Time:ZL.:~<
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Dala:Z/~/~lisssisssbate:.i/.Shlladcoctionhot'eedwithG-WR/Doebch4nt onWAReinarks:.
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-.'.~.'......'N~a:/olnw.sijdaturi;:wtien iionua.'d~...theequipment operable'af'the'
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&CONTROL'gQsCOMPUTERQLpsISI2p*SECURITYI&CQLQsFIREQLpsMETER&TESTQLQsOTHER4.PRIORITYOFWORKQIEMERGENCY 47QIURGENT((1 DAY)QSNECESSARY
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((7DAYSQEEPERMITS(>7DAYS)UNITOUTAGENEXT'REFUELING OUTAGE5.UNIT:Q1ggQSIT6.SYSTEMCODE7.COMPONENT NUMBER+V~~-(/(I S<18.SAFETYCLASSQSRQQRNSR19.EQQYES5QtO20.ASMECOMPONENT QYESQ(NO21.CLEANNESS CLASS(/(-('CZ=-'.EQUIPMENT TITLE:10.FAILUREDESCRIPTION ANDLOCATION11.NPRDS.SYMPTOMCODECIDESCRIPTION
'rs2-12.ORIGINATOR'.~.:Y 13.APPROVED''n~~.'.~.J a sr DATE~/~~/DATE+/~/~~14: W.RL RECEIVED 1R CL QA NOTIFIED BYSUPV.DAT DATE"-/~A=''T-IME--''-'"QA'NNAME" NOT 0 REOLIIRED 17.ACCOUNT I I'I I'-'god'A REVIEW.O'A~: DATF"'~/~i~+"'23" INSPECTION.'-REOVIREO
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'OfSCRIPTION
'-a.32.E I c 33.-.35.iia ATTACHMENTS 0 MATERI+I UES''*PROCEDURE C E MARK UP NO'S/~7 RWP O'S CORRECTIVE ACTION COMPLET SUPERVISOR REVIEW BY WORK ACCEPTED BY OA KLISTS O'INSPECTION REPORTS Q LAS Q OCIR NO;S,.NCR NO'ATE~//DATE~/~~/0 NA DATE~M~~36.PMT REVIEW BY 37.PMT PROCEDURE NO'S..0MT COMPLETE VERIFIED BY 39.ACCEPTED BY G ASSR/SSEINBUPV.
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DATE~/~/~/0 PMT TEST REPORT 0 NOT REOUIREO'0 NA DATE~/~/~0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE BIB ISO INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL MUMBBB 5$~52 055 II09 Ss F'$
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)WIRE NUMBER OR")UMPER" COLOR LIFTED"FR M" TERMINATION DEVICE PT YE NO"T" TERMINATION DEVICE PT YE NO LIFTED PERF'D INIT.VERF'D INIT.PERF'D INIT.VERF'D INIT.ir 3(g oco C.t.o~r'r 3 V.r'C~10>J 4/5.APPLICATION 6.RETURN TO NORMAL~~R11 86 PERFORMED BY: VERIFIED BY: 5IGNATURE:
0NADATE~M~~36.PMTREVIEWBY37.PMTPROCEDURE NO'S..0MTCOMPLETEVERIFIEDBY39.ACCEPTEDBYGASSR/SSEINBUPV.
~',:<Q">>" PN::415r 4?P" INITIAL BATE V4r>>'F-C'~~4i 4(P$5IGNAT RE INITIAL TIME 4
DATE~/~/~
Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.Unplug the following plugs on A27: 1.)A27P3.2.)A27P4)3~)A27P6 v 4.)A27P1 g 5.)A27P2~Remove A27 pan from unit: Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall following plugs: 1.)A27P3 2.)A27P4 3.)A27P6 4'A27P1 5.)A27P2 C lose A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)  
/0PMTTESTREPORT0NOTREOUIREO'0NADATE~/~/~
0SSS0SUPV.DATE//40.NPRDS0NASYSTEMCODEBIBISOINIT.41.INDEXEDBYDOC.CONT.INIT.SYMBOLMUMBBB5$~52055II09Ss F'$
gLIFTEDLEADAND)?UMPERLOGUMOHAWK3WORKOOC;g/+/4PROC.4jaNA/7WIRINGDATAAPPLICATION RIIVRMYONORMALCABlENUMBER(ifapplicable
)WIRENUMBEROR")UMPER"COLORLIFTED"FRM"TERMINATION DEVICEPTYENO"T"TERMINATION DEVICEPTYENOLIFTEDPERF'DINIT.VERF'DINIT.PERF'DINIT.VERF'DINIT.ir3(gocoC.t.o~r'r3V.r'C~10>J4/5.APPLICATION 6.RETURNTONORMAL~~R1186PERFORMED BY:VERIFIEDBY:5IGNATURE:
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VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONS AREHOTINSTALLRUBBERBLANKETS.
Unplugthefollowing plugsonA27:1.)A27P3.2.)A27P4)3~)A27P6v4.)A27P1g5.)A27P2~RemoveA27panfromunit:ModifyA27-K5relaywiringperEDCReinstall theA27pan.Reinstall following plugs:1.)A27P32.)A27P43.)A27P64'A27P15.)A27P2CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)  


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.'~~(ReleaserelayA27-K5andverifylightscomeon.i~Psi~w~c4ac,8~~JC.Mla-W'l'7Ckf/Re-energize theUPSonACpower,CB-2open,withloadsonmaintenance.
page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.'~~(Release relay A27-K5 and verify lights come on.i~Psi~w~c 4 ac, 8~~J C.Ml a-W'l'7 Ckf/Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.
2ioas'onVisuallyverifythattheA27-K5relayisenergized.
2 i oa s'on Visually verify that the A27-K5 relay is energized.
ORenA27-CB1.OpentheA27-S1switchwhilemonitoring A27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-BlandA27-CB1.LifttheCB-4motoroperator.
ORen A27-CB1.Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Bl and A27-CB1.Lift the CB-4 motor operator.pj)Insert the P-6 block.Reinsert the motor operator.Close CB-2.Transfer loads to UPS power and verify mimic lights are still on.  
pj)InserttheP-6block.Reinsertthemotoroperator.
CloseCB-2.TransferloadstoUPSpowerandverifymimiclightsarestillon.  


page3Transferloadstomaintenance powerandverifythatmimiclights,arestillon.nPlacethetransfercontrolswitchintheAUTORESTARTposition.
page 3 Transfer loads to maintenance power and verify that mimic lights, are still on.n Place the transfer control switch in the AUTO RESTART position.The unit vill restart (after a time dealy)and retransfer to UPS (Q power.  
Theunitvillrestart(afteratimedealy)andretransfer toUPS(Qpower.  
'I  
'I  
...-.--:.YORKlgPROGRESSDATA9HEET-'.-.:.-...:.St'n-I'L~Ol~cln"GOtl>er0NolApplicable wf~bo-uP~igSI1arkNo.GEI-'NEstimated Duration:
...-.--:.YORK lg PROGRESS DATA 9HEET-'.-.:.-...:.St'n-I'L~O l~cl n" G Otl>er 0 Nol Applicable wf~bo-uP~ig S I1ark No.G EI-'N Estimated Duration: Permissible Reactor I'lode: QAII GHot Shutdown Q Run QCold Shutdown QStart-up GRefuel DIV: G I G I I 0 Ill 0 NA G Hot Appllcabla (Equlpmenl Out of Service)rlerk-up nenuiredpKYes Gtto EQUIPI'1ENT II'IPACT (LIST OUT OF SERVICE EQUIPMENT)
Permissible ReactorI'lode:QAIIGHotShutdownQRunQColdShutdownQStart-up GRefuelDIV:GIGII0Ill0NAGHotAppllcabla (Equlpmenl OutofService)rlerk-upnenuiredpKYes GttoEQUIPI'1ENT II'IPACT(LISTOUTOFSERVICEEQUIPMENT)
PLANT IMPACT (REQUIRES OPERATION S INPUT)REFERENCE DRAWINOS: (LIST BELOW)C$1t1ENTS Prepared 8y LAnnl'~~Date:~~4L9L lech.Aav l ewer Oate: IZ G T I s t n Ih with No Plant impact Reviewed with'Crew By: upv/Chief Perry isslon Requested to 8 art y: Date.Permission Oranted to Start By: SSS Oat s gt trna:~Oe-CSO llenotlllcations:
PLANTIMPACT(REQUIRES OPERATION SINPUT)REFERENCE DRAWINOS:
0/S55/C50 0/SS5/CONTINUED-I BACK W Oate:~]'~i>~/QTtme-0.Oats (A" Ai TIme:942./SSS/CSO  
(LISTBELOW)C$1t1ENTSPrepared8yLAnnl'~~Date:~~4L9L lech.AavlewerOate:IZGTIstnIhwithNoPlantimpactReviewedwith'Crew By:upv/Chief PerryisslonRequested to8arty:Date.Permission OrantedtoStartBy:SSSOatsgttrna:~Oe-CSOllenotlllcations:
0/S55/C500/SS5/CONTINUED
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/SSS/CSO  


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"-.--.DATE"'/-QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~
"-.--.DATE"'/-QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~
ASSIGNEDTO'"''''OATEN'/@/Ll:2IE'NOTIRCATIONR OCOATS"'~.TIME~C&#xc3;fATa>>i/Vi'.g~
ASSIGNED TO'"''''OATEN'/@/Ll: 2IE'NOTIRCATIONR OC OATS"'~.TIME~C&#xc3;fAT a>>i/Vi'.g~
DATE'rI/~/~TIME/4SPI'.:
DATE'rI/~/~TIME/4SPI'.:
27CORRECTIVE ACTION28:NPRDSCORRECTIVE'ACTION COBE'~"DESCRIPTION'cW
27 CORRECTIVE ACTION 28: NPRDS CORRECTIVE'ACTION COBE'~" DESCRIPTION'cW
~~7t%~~Pr>>>>t.-'29.CAUSEOFFAIIURE~30.NPRDSFAILURECODEgK9OESSIIPTION utQS-::-31.ATTACHMENTS 0MATERIALISSUES32.MARKUPNO'S233.CORRECTIVE ACTIONCOMPLETED r34.SUPERVISOR REVIEW.BY~o35.WORKACCEPTEDBYQAESPROCEDURE CNECRUSTS OINSPECTIONREPORTS IDIASRWPNO'S//'CIRNQ'S~~NCRNO'ATER/~/DATE~/~/ZC QNADATE/7/36.PMTREVIEWBY37.PMTPROCEDURE NO'S.~~~/PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBYI/CIASSS/SSggUPV.
~~7 t%~~P r>>>>t.-'29.CAUSE OF FAII URE~30.NPRDS FAILURE CODEgK9 OESSIIPTION ut QS-::-31.ATTACHMENTS 0 MATERIAL ISSUES 32.MARK UP NO'S2 33.CORRECTIVE ACTION COMPLETED r 34.SUPERVISOR REVIEW.BY~o 35.WORK ACCEPTED BY QA ES PROCEDURE CNECRUSTS OINSPECTIONREPORTS IDIAS RWP NO'S//'CIR NQ'S~~NCR NO'ATER/~/DATE~/~/ZC QNA DATE/7/36.PMT REVIEW BY 37.PMT PROCEDURE NO'S.~~~/PMT COMPLETE VERIFIED BY 39.ACCEPTED BY I/CIASSS/SSggUPV.
DATEZ/~/~/0PEATTESTREPORT0NOTREOUIRGO0NADATE~/~/~0SSS0SUPV.DATE///s~r40.NPRDS0NASYSTEMCODEOTS.ISOINIT.wO'YA41.INDEXEDBYDOC.CONT.INIT.INSTSYMSOI.IEIPMIIEII SSS2OSSISO/2~SS l1 VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1open~gA27-S1open5'CAUTION:RIGHTSIDEBUSCONNECTIONS-ARE HOTINSTALLRUBBERBLANKETS'nplug thefollowing plugsonA27:1'A27P32.)A27P43.)A27P64.)A27P5.)A27P2RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstall 1.)2-)3.)4,)5.)following plugs:~A27P3A27P4A27P6A27P1A27P2CloseA27-Sl(LeaveA27-CB1open).IVerifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)  
DATE Z/~/~/0 PEAT TEST REPORT 0 NOT REOUIRGO 0 NA DATE~/~/~0 SSS 0 SUPV.DATE///s~r 40.NPRDS 0 NA SYSTEM CODE OTS.ISO INIT.w O'YA 41.INDEXED BY DOC.CONT.INIT.INST SYMSOI.IEIPMIIEII SS S2 OSS ISO/2~SS l1 Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open~g A27-S1 open 5'CAUTION: RIGHT SIDE BUS CONNECTIONS-ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27: 1'A27P3 2.)A27P4 3.)A27P6 4.)A27P 5.)A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall 1.)2-)3.)4,)5.)following plugs:~A27P3 A27P4 A27P6 A27P1 A27P2 Close A27-Sl (Leave A27-CB1 open).I Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)  


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.b.1ReleaserelayA27-K5andverifylightscomeon.LiftmotoroperatoronCB-4'lugP-6blockinonCB-4ReattachmotorertoronCB-4f'NcCIJgC.oC(4'~<4>4>
page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.b.1 Release relay A27-K5 and verify lights come on.Lift motor operator on CB-4'lug P-6 block in on CB-4 Reattach motor er tor on CB-4 f'Nc C I Jg C.o C(4'~<4>4>
.4(gf.~~aw4P.3~<40W~VwIlf75//PPc+c~,E~~a-egg'~~s/~~7~rh~4/~~"~~~F'e-energize theUPS4(~M2i~iZ.4i.MCC(Cng.V-lZ~~(p(/u/~r~~(P'(7~)~6J/~-aW4(M~ugfVisuallyverifythattheA27-K5relayisenergized.
.4 (gf.~~a w4P.3~<4 0 W~VwIl f75//P Pc+c~,E~~a-egg'~~s/~~7~r h~4/~~"~~~F'e-energize the UPS 4 (~M 2i~i Z.4 i.MCC (C ng.V-lZ~~(p (/u/~r~~(P'(7~)~6 J/~-a W4(M~ug f Visually verify that the A27-K5 relay is energized.
+/MtfL7~4QIOpentheA27-S1switchwhilemonitoring A27-K5andverifythefollowing:
+/M tfL7~4 QI Open the A27-S1 switch while monitoring A27-K5 and verify the following:
a.)TheA27-K5relaydoesnotdropout.ReclosetheA27-S1switch.~~(o
a.)The A27-K5 relay does not drop out.Reclose the A27-S1 switch.~~(o
<>'7-~Pieggc4,-Yo/'~r<(ry~8-C@44(4'-4-<getCg-y4(~~(fO~WiththeUPSfeedingtheloadsopenA27-CB1.~~i/o~Transferloadsto'owerandverifymimiclightsarestillon.  
<>'7-~Pi egg c4,-Y o/'~r<(r y~8-C@44(4'-4-<get Cg-y 4(~~(f O~With the UPS feeding the loads open A27-CB1.~~i/o~Transfer loads to'ower and verify mimic lights are still on.  


f$C/9/page3w~i~~Transferloadsto~poverandverifythatmimiclights'arestillon.-~iy~s~i~C~,rmrL~a~>rau+i~lfkyvf53fl~PlaceA27-CB1on.~
f$C/9/page 3 w~i~~Transfer loads to~pover and verify that mimic lights'are still on.-~iy~s~i~C~,r mrL~a~>rau+i~l fkyvf 53fl~Place A27-CB1 on.~
lliL'4  
l li L'4  
.vfoRKlgPR06IIEss DATA'&#xb9;ppT.-':
.vfoRK lg PR06IIEss DATA'&#xb9;ppT.-':
mWit0f/~QOtiierQNotAppllcabla
m Wit 0 f/~Q Otiier Q Not Appllcabla
>486-KPSIcgl1arkNo0EPNf'iocedureNo.Estimated Duration:
>486-KPS Ic g l1ark No 0 EPN f'i ocedure No.Estimated Duration: f'ei missible Re.xtor I lode QAII GHot Shutdown 0 Run QCold Shutdown QStart-up QRefuel DIV: 0 I 0 ll 0 ltl 0 HA 0 Not Applicable EQUIPNENf II IPACT (LIST OUT OF SERYICE EQUIPNENT)(Equipment Out of Service)Nark-up Required Yas 0 Ho PLANT INPACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LIST BELOW)ONf1EHTS Prepared By Date:/'lech.Aev lower Date: hts s tl/with No P lant Impact Aevlewed with'Crew By: Supv/Chief Date:E//~Perraisslon Aequested to S By: Date:5/5/5 Tlute:4Z:/d Permtsston Granted to Start By: SSS n t.I"rett:--cso~~'"'onol lllcollons:
f'eimissibleRe.xtorIlodeQAIIGHotShutdown0RunQColdShutdownQStart-up QRefuelDIV:0I0ll0ltl0HA0NotApplicable EQUIPNENf IIIPACT(LISTOUTOFSERYICEEQUIPNENT)
D/SSS/CSO 0/SSS/CSO CI/SSS/CSO C It HIVEl'BAG'  
(Equipment OutofService)Nark-upRequiredYas0HoPLANTINPACT(REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS:
(LISTBELOW)ONf1EHTSPreparedByDate:/'lech.AevlowerDate:htsstl/withNoPlantImpactAevlewedwith'Crew By:Supv/Chief Date:E//~Perraisslon Aequested toSBy:Date:5/5/5 Tlute:4Z:/d Permtsston GrantedtoStartBy:SSSnt.I"rett:--cso~~'"'onol lllcollons:
D/SSS/CSO0/SSS/CSOCI/SSS/CSOCItHIVEl'BAG'  


~os'A)NTNENgp, TFS]g.-TESTBEaUIAENENTS
~os'A)NTNENgp, TFS]g.-TEST BEaUIAENENTS
;...::PNTREQUIRED...
;...:: PNT REQUIRED...
~sMo~~'.TEST3ESUlTS0NoGNaQNoPROCEDURES StepNo.'sStepNo.'sStepNo.'sStepNo.'sTESTSDefelIedOWOYesONoONhGYesONoQWAGYesONoO~OYesOHoGSetOSatPerformed ByYerifledByVTestTestAcceptance CrtteriaOTestOYesONoOTestOYesGHoGSat0TestGYesGHooII~QYesOHo//Preparedby:~lechnteatRevtewer:fteviewed by:Date:LIBIM~
~sM o~~'.TEST 3ESUl TS 0 No GNa QNo PROCEDURES Step No.'s Step No.'s Step No.'s Step No.'s TESTS Defel I ed OW OYes ONo ONh GYes ONo QWA GYes ONo O~OYes OHo G Set O Sat Performed By Yerif led By V Test Test Acceptance Crt teria O Test OYes ONo O Test OYes GHo G Sat 0 Test GYes GHo oI I~QYes OHo//Prepared by:~lechn teat Rev tewer: fteviewed by: Date:LIBIM~
Date:4/~/M~~~ASSS/S5$bale:J/0ShIHodSectionhei'4aelWithWA/t?IcOeOntenWR.flbmalks::-Nbti:fhe below.atdenature.whensfiroed.:
Date:4/~/M~~~ASSS/S5$bale: J/0 ShIHod Section hei'4ael With WA/t?IcOeOnt en WR.flbmal ks::-Nbti:fhe below.at denature.when sfiroed.: declares the equtpraant operable at the-.dale and lime s pactf tid::.:..:$>ept0d 9y:.'.-..--558 90te: I.I.Itic:.:.  
declarestheequtpraant operableatthe-.daleandlimespactftid::.:..:$>ept0d9y:.'.-..--55890te:I.I.Itic:.:.  


SARANINEMILEMOHAWKPOINT3.DEPARTMENT TO00WORKg.QsELECTRICAL MAINTENANCE QLQsMECHANICAL MAINTENANCE
SARA NINE MILE MOHAWK POINT 3.DEPARTMENT TO 00 WORK g.Qs ELECTRICAL MAINTENANCE QL Qs MECHANICAL MAINTENANCE
'gQsINSTRUMENTATION
'g Qs INSTRUMENTATION
&CONTROLQLQsCOMPUTERQLQsISIQLQsSECURITYI&CQLQsFIREQLQsMETER&TESTQLQsOTHER195013ria3i4.PRIORITYOFWORKQ'MERGENCY oWQ2URGENT((I DAY)QINECESSARY
&CONTROL QL Qs COMPUTER QL Qs ISI QL Qs SECURITY I&C QL Qs FIRE QL Qs METER&TEST QL Qs OTHER 195013 r ia3i 4.PRIORITY OF WORK Q'MERGENCY oW Q2 URGENT((I DAY)QI NECESSARY ((7 DAYS)~T E PERMITS{>7 DAYS)UNIT OUTAGE Qs NEXT REFUELING OUTAGE.5.UNIT: 01 g2 0 6.SYSTEM CODE 7.COMPONENT NUMBER 6.BIP NUMBER 18.SAFETY CLASS 0SR 00~SR 19.EQ 0 YES@NO 20.ASME COMPONENT 0 YES NO 21.CLEANNESS CLASS*9.EQUIPMENT TITLE: 10.FAILURE DESCRIPTION AND LOCATION 11.NPRDS.SYMPTOM CODE DESCRIPTION 5 Nn~12.ORIGINATOR 13.APPROVED DATE&!/~/DATE+/M/14.W.FL RECEIVED 16 0 QA NOTIFIED BY SUPV." DAT~~/'DATE/~'i"" TIME"'"'QA NAME""'OT~-.-C)REOUIRED T;w JC'7.ACCOUNT-I'I I I'I/~Wc7.Y4'----"-F4'z~--z-~o.cryo 2 QA REVIEW QA.DATE'/~cN/~23.INSPECTION REQUIRED'-YES.
((7DAYS)~TEPERMITS{>7DAYS)UNITOUTAGEQsNEXTREFUELING OUTAGE.5.UNIT:01g206.SYSTEMCODE7.COMPONENT NUMBER6.BIPNUMBER18.SAFETYCLASS0SR00~SR19.EQ0YES@NO20.ASMECOMPONENT 0YESNO21.CLEANNESS CLASS*9.EQUIPMENT TITLE:10.FAILUREDESCRIPTION ANDLOCATION11.NPRDS.SYMPTOMCODEDESCRIPTION 5Nn~12.ORIGINATOR 13.APPROVEDDATE&!/~/DATE+/M/14.W.FLRECEIVED160QANOTIFIEDBYSUPV."DAT~~/'DATE/~'i""TIME"'"'QANAME""'OT
~O'"~1'.TAGEDSY''A--".'ATE~~'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~
~-.-C)REOUIREDT;wJC'7.ACCOUNT-I'III'I/~Wc7.Y4'----"-F4'z~--z-~o.cryo2QAREVIEWQA.DATE'/~cN/~23.INSPECTION REQUIRED'-YES.
.-25.ASSIGNED TO''-""'IEL'''-'A'E/~/~26.NOTIFICATIONS QC'ATE/'/"'IME'~1EEA o//va/.SSS OAT~4 llME~7 21.CORRECTIVEACTION"'.'26; NPROS.CORREDTIVEACTIONDOOEH
~O'"~1'.TAGEDSY
" DESCRIPTION s~c''i-~'.I'R.Im K/Ig C)4 Al'29.CAUSE OF FAILURE 3K'NPRDS FAILURE CODE K8 DESCRIPTION h V~~, 0~~31.ATTACHMENTS 0 MATERIAL ISSUES..32: MARK UP NO'S/~33, CORRECTIVE ACTION COMPLE 34.SUPERVISOR REVIEW BY 35.WORK ACCEPTED BY QA 36.PMT REVIEW BY L'MT PROCEDURE NO'S.~M/38.PMT COMPLETE VERIFIED BY 39.ACCEPTED BY 0 PROCEDURE CHECKUSTS 0 INSPECTION REPORTS 0 LAS RWP NO'6/''CIR NO'6 al w;NCR NO')wA4 DATE~/~/DATE/~/~~A DATE 8/7/CIASSS/~SUPY.
''A--".'ATE~~'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~
DATE>/>C/0 PMT TEST REPORT 0 NOT REOUIREO 0 NA DATE~/~/~~0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE SIS ISB INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL hUMBBR SS~02 05S A09 SS
.-25.ASSIGNEDTO''-""'IEL'''-'A'E/~/~26.NOTIFICATIONS QC'ATE/'/"'IME'~1EEAo//va/.SSSOAT~4llME~721.CORRECTIVEACTION"'.'26; NPROS.CORREDTIVEACTIONDOOEH "DESCRIPTION s~c''i-~'.I'R.ImK/IgC)4Al'29.CAUSEOFFAILURE3K'NPRDSFAILURECODEK8DESCRIPTION hV~~,0~~31.ATTACHMENTS 0MATERIALISSUES..32:MARKUPNO'S/~33,CORRECTIVE ACTIONCOMPLE34.SUPERVISOR REVIEWBY35.WORKACCEPTEDBYQA36.PMTREVIEWBYL'MTPROCEDURE NO'S.~M/38.PMTCOMPLETEVERIFIEDBY39.ACCEPTEDBY0PROCEDURE CHECKUSTS 0INSPECTION REPORTS0LASRWPNO'6/''CIRNO'6alw;NCRNO')wA4DATE~/~/DATE/~/~~ADATE8/7/CIASSS/~SUPY.
DATE>/>C/0PMTTESTREPORT0NOTREOUIREO0NADATE~/~/~~0SSS0SUPV.DATE//40.NPRDS0NASYSTEMCODESISISBINIT.41.INDEXEDBYDOC.CONT.INIT.SYMBOLhUMBBRSS~0205SA09SS


VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:A27-CB1open+A27-S1open~*CAUTION:RIGHTSIDEBUSCONNECTIONS AREHOTINSTALLRUBBER~BLANKETS'nplug thefollowing plugsonA27:1'A27P3~2.)A27P4+~3.)A27P64.)A27P15.)A27P2~RemoveA27panfromunitModifyA27-K5relaywiringperEDC~Reinstall theA27pan.Reinstall 1.)2.)3.)4~)5.)following plugs:~A27P3<A27P4~A27P6~~A27P1~A27P2~CloseA27-S1(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel..~Alarmhornwillcomein.(Resetasnecessary)  
Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open+A27-S1 open~*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER~BLANKETS'nplug the following plugs on A27: 1'A27P3~2.)A27P4+~3.)A27P6 4.)A27P1 5.)A27P2~Remove A27 pan from unit Modify A27-K5 relay wiring per EDC~Reinstall the A27 pan.Reinstall 1.)2.)3.)4~)5.)following plugs:~A27P3<A27P4~A27P6~~A27P1~A27P2~Close A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel..~Alarm horn will come in.(Reset as necessary)  


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.ReleaserelayA27-K5andverifylightscomeon.C,c.~>g<pS'~~~csC<c.fY~m~aC~2g~~q~CglRe-energize theUPSonACpower,CB-2open,withloadsonmaintenance.
page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Release relay A27-K5 and verify lights come on.C,c.~>g<pS'~~~c sC<c.fY~m~a C~2g~~q~Cgl Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.
VisuallyverifythattheA27-K5relayisenergized.
Visually verify that the A27-K5 relay is energized.
+OpenA27-CB1.OpentheA27-S1switchwhilemonitoring A27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-BlandA27-CB1.~LifttheCB-4motoroperator.
+Open A27-CB1.Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Bl and A27-CB1.~Lift the CB-4 motor operator.insert the P-6 block.Reinsert the motor operator.+Close CB-2.~Transfer loads to UPS power and verify mimic lights are still on.
inserttheP-6block.Reinsertthemotoroperator.
t' page 3 Transfer loads to maintenance power and verify that mimic lights are still on.Place the transfer control switch in e AUTO REST position.The nit will restart fter a time dea and retrans r to UPS power.g rJ-3)7+A)ceo 5W/c.~  
+CloseCB-2.~TransferloadstoUPSpowerandverifymimiclightsarestillon.
t' page3Transferloadstomaintenance powerandverifythatmimiclightsarestillon.PlacethetransfercontrolswitchineAUTORESTposition.
ThenitwillrestartfteratimedeaandretransrtoUPSpower.grJ-3)7+A)ceo5W/c.~  
'I  
'I  
..posT.NAINTFNENGE:-TESTS::::.:-
..posT.NAINTFNENGE:-TESTS::::.:-
TESTAEOU(AENENTS
TEST AEOU(AENENTS
::PMTRFQlJIRED-.
:: PMT RFQlJIRED-.
--.gY<S:..0-TEST'3ESUlTSPAOCEDUAES DeferredSatPerformed ByVerlfledBy0Nu0No.0No.0TestTestStepNo.'sSteNo.'s..........................R..................................................................
--.g Y<S:..0-TEST'3ESUlTS PAOCEDUAES Deferred Sat Performed By Ver l fled By 0Nu 0 No.0 No.0 Test Test Step No.'s Ste No.'s..........................R..................................................................
SteNo.'sStepNo.'sTESTSAcceptance CrtteriaOYesONoGYesQHoGYesQHoQYesGHo0Sat0SatN~Nr.1>'7lgglJyrgp LlI-K'OCKQ.0Test0Test0Test0QYesHoSnQYesQHo0SntDYDtlo8t~.4)rPreparedby:Technical Aevlewer:Reviewedby:.Date:~/M/9lDate:X/A/&<
Ste No.'s Step No.'s TESTS Acceptance Crt teria OYes ONo GYes QHo GYes QHo QYes GHo 0 Sat 0 Sat N~Nr.1>'7lgglJyrgp Ll I-K'OC K Q.0 Test 0 Test 0 Test 0 Q Yes Ho Sn QYes QHo 0 Snt DY Dtl o8t~.4)r Prepared by: Technical Aev lewer: Reviewed by:.Date:~/M/9l Date:X/A/&<
iSSSiSSS-Date'.i:i-QYesQHoQSat.GShatied Sectionhot'Saeva withWA/Daciamlnt onWARemarks.'..-*~*.~~''~~~'''~'~~::.:.:::Note:-The heine.algnaturi;:i'lien.'lIned,
iSSSiSSS-Date'.i: i-QYes QHo Q Sat.GShatied Section hot'Saeva with WA/Daciamlnt on WA Remarks.'..-*~*.~~''~~~'''~'~~::.:.::: Note:-The heine.algnaturi;:i'lien.'lIned,.declares the equipment operable af'the..:..:::date and tlrria spectfjed::'..:::-'-:-:
.declarestheequipment operableaf'the..:..:::date andtlrriaspectfjed::'..:::-'-:-:
.:-..: hbCept0d 9y:......558 l70te: '//T line: '..  
.:-..:hbCept0d9y:......558 l70te:'//Tline:'..  
'h leak'n LL~Oi~0 p&#xb9;0 Ottier 0 Not Applicable
'h leak'nLL~Oi~0p&#xb9;0Ottier0NotApplicable
~.WORK IN PR06REsQ.DATA SHEET:'rricedure tlo.Estimated Duration: f'ei~nissibie Re v.t~r I Icde.Q All QHol Shutdown Q Run QCold Shutdown Q Slar t-up QAefuel OIY: Ql Q 11 Q Ill 0 M Q NotApplicable (Equipment Out of Service)clerk-up RequiredpAqe ClNo EQUIPNENf II1PACf (LIST OUT OF SERVICE EQUIPMENT)
~.WORKINPR06REsQ.DATA SHEET:'rricedure tlo.Estimated Duration:
PLANT IMPACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LIST BELOW)COI1t1EHTS Prepared By d-AllR lhhksl gate.lech.Rev fewer Tb s l n H/A with No Plant Impact Reviewed with'Crew By: Supv/Chtef Oate://>Perialsslon Requested to S art y-Date:E/P T tme~i Permission Granted to Start By: SSS Dais.2i@/2T
f'ei~nissibie Rev.t~rIIcde.QAllQHolShutdownQRunQColdShutdownQSlart-upQAefuelOIY:QlQ11QIll0MQNotApplicable (Equipment OutofService)clerk-upRequiredpAqe ClNoEQUIPNENf II1PACf(LISTOUTOFSERVICEEQUIPMENT)
'lima: e/4:>M CSD>'aislo lXP" Time Q'.'<'lsnoliiicallone:
PLANTIMPACT(REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS:
CI/SSS/CSD Cl/SSS/CONT INl>&#xb9;O ON 8ACK 4
(LISTBELOW)COI1t1EHTS PreparedByd-AllRlhhkslgate.lech.RevfewerTbslnH/AwithNoPlantImpactReviewedwith'Crew By:Supv/Chtef Oate://>Perialsslon Requested toSarty-Date:E/PTtme~iPermission GrantedtoStartBy:SSSDais.2i@/2T
3.DEPARTMENT TO OO WORK QQS ELECTRICAL MAINTENANCE Qi Qs MECHANICAL MAINTENANCE Qi Qs INSTRUMENTATION
'lima:e/4:>MCSD>'aislolXP"TimeQ'.'<'lsnoliiicallone:
&CONTROL Qi Qs COMPUTER Qi Ps ISI Qi Qs SECURITY I&C Qi Qs FIRE Qi Qs METER&TEST Qi, Qs OTHER 9.EQUIPMENT TITLE: 4.PRIORITY OF WORK Q EMERGENCY Q2 URGENT I<1 OAY)QI NECESSARY (<7 DAYS)Qs 4@TIME PERMITS (>7 DAYS)+~UNIT OUTAGENEXT REFUELING OUTAGE 5.UNIT: 01 Q g T 6.SYSTEM CODE V 7.COMPONENT NUMBER%~V~(8.BIP NUMBER 18.SAFETY CLASS QSR 00 IK(I)SR 19.EQ 0 YES I)QIO 20.ASME COMPONENT 0 YES 2KNO 21.CLEANNESS CLASS 10.FAILURE DESCRIPTION AND LOCATION 11.NPROS.SYMPTOM CODE CI DESCRIPTION
CI/SSS/CSDCl/SSS/CONTINl>&#xb9;OON8ACK 4
>c Zc 12.ORIGINATOR e': 13.APPROVED 14.W.R.RECEIVED 15.PROCEDURE NOS./2~I~4~/16-0 QA NOTIFIED BY SUPV.DA1'E'/-'.'~""..11ME DATE 2-/2 Z/~~3 PATE c8/~/Fj DATE~/~/~'
3.DEPARTMENT TOOOWORKQQSELECTRICAL MAINTENANCE QiQsMECHANICAL MAINTENANCE QiQsINSTRUMENTATION
/CI REQUIRED'QA NAME 17.ACCOUNT I I''I I I''''I I I.i+'5.',:.-.'-:g~.-"-': ".woo'24 4 26-NECE'27'Y,i OA REVIEW QA DATE~'/~~~
&CONTROLQiQsCOMPUTERQiPsISIQiQsSECURITYI&CQiQsFIREQiQsMETER&TESTQi,QsOTHER9.EQUIPMENT TITLE:4.PRIORITYOFWORKQEMERGENCY Q2URGENTI<1OAY)QINECESSARY
(<7DAYS)Qs4@TIMEPERMITS(>7DAYS)+~UNITOUTAGENEXTREFUELING OUTAGE5.UNIT:01QgT6.SYSTEMCODEV7.COMPONENT NUMBER%~V~(
8.BIPNUMBER18.SAFETYCLASSQSR00IK(I)SR19.EQ0YESI)QIO20.ASMECOMPONENT 0YES2KNO21.CLEANNESS CLASS10.FAILUREDESCRIPTION ANDLOCATION11.NPROS.SYMPTOMCODECIDESCRIPTION
>cZc12.ORIGINATOR e':13.APPROVED14.W.R.RECEIVED15.PROCEDURE NOS./2~I~4~/16-0QANOTIFIEDBYSUPV.DA1'E'/-'.'~""..11ME DATE2-/2Z/~~3PATEc8/~/FjDATE~/~/~'
/CIREQUIRED'QANAME17.ACCOUNTII''III''''III.i+'5.',:.-.'-:g~.-"-':".woo'24426-NECE'27'Y,iOAREVIEWQADATE~'/~~~
~+23'NSPECTIONREQUIRED':
~+23'NSPECTIONREQUIRED':
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~'ESCRIPTION P~kZPVCMW/d\~~'.29.CAUSEOFFAILURECCVY30,NPROSFAILURECODECZ3DESCRIPTION S~rl31.ATTACHMENTS 0MATERIALISSUES0'PROCEDURE CHCRUSTS0INSPECTION REPORTS0LAS032.MARKUPNO%/3JMEI/CZRWPNO'S/~4T'CIRNQ'S,NCRNO'3.CORRECTIVE ACTIONCOMPLETBYOATW~/~/34.SUPERVISOR REVIEWBYDATE~/~/~35.WORKACCEPTEDBYQA0NADATEE/MM/~36.PMTREVIEWBY31PMTPROCEDURE NO'S.~/I/P.PMTCOMPLETEVERIFIEOBY39.ACCEPTEDBY0ASSS/SSS~UPV.
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VerifyP-6blockopenonCB-4page1Verifylogicpowerisoff:lA27-CB1openA27-S1open*CAUTION:RIGHTSIDEBUSCONNECTIONS AREHOTINSTALLRUBBERBLANKETS'nplug thefollowing plugsonA27:1.)A27P32.)A27P43.)A27P64-)A27P15.)A27P2RemoveA27panfromunitModifyA27-K5relaywiringperEDCReinstall theA27pan.Reinstall 1.)2.)3.)4~)5.)following plugs:A27P3A27P4A27P6A27P1A27P2CloseA27-Si(LeaveA27-CB1open).Verifymimiclightscomeononthefrontpanel.Alarmhornwillcomein.(Resetasnecessary)  
Verify P-6 block open on CB-4 page 1 Verify logic power is off: l A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27: 1.)A27P3 2.)A27P4 3.)A27P6 4-)A27P1 5.)A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall 1.)2.)3.)4~)5.)following plugs: A27P3 A27P4 A27P6 A27P1 A27P2 Close A27-Si (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)  


page2PushrelayA27-K5inANDHOLD.Verifythatlightsgoout.SitReleaserelayA27-K5andverifylightscomeon.C<~e~g>'aIi'X~M~C-E.AfRy'fc~~=~gaa/Re-energize theUPSonACpower,CB-2open,withloadsvnmaintenance.
page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Sit Release relay A27-K5 and verify lights come on.C<~e~g>'a I i'X~M~C-E.A f Ry'fc~~=~g aa/Re-energize the UPS on AC power, CB-2 open, with loads vn maintenance.
VisuallyverifythattheA27-K5relayisenergized.
Visually verify that the A27-K5 relay is energized.
OpenA27-CB1.ppOpentheA27-S1switchwhilemonitoring A27-K5andverifythattheA27-K5relaydoesnotdropout.RecloseA27-SlandA27-CB1.LifttheCB-4motoroperator.
Open A27-CB1.p p Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Sl and A27-CB1.Lift the CB-4 motor operator.Insert the P-6 block.Reinsert the motor operator.I, Close CB-2.Transfer loads to UPS power and veri'fy mimic lights are still on.(l~  
InserttheP-6block.Reinsertthemotoroperator.I, CloseCB-2.TransferloadstoUPSpowerandveri'fymimiclightsarestillon.(l~  


page3Transferloadstomaintenance powerandverifythatmimiclights5"p,arestillon.PlacethetransfercontrolswitchintheAUTORESTARTposition.
page 3 Transfer loads to maintenance power and verify that mimic lights 5"p, are still on.Place the transfer control switch in the AUTO RESTART position.The unit will restart (after a time dealy)and retransfer to UPS~'<power.  
Theunitwillrestart(afteratimedealy)andretransfer toUPS~'<power.  
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PLANT IMPACT (REQUIRES OPERATION'S INPUT)REF ERENCE DRANINGs: (I.isr BE).ow)CoriNEHTS Prepared By Dale-I Tech.Rav iewel Date-/0 f t ion NIA with No P lant I mpac Reviewed with'Crew By: Supv/Chio(Pertaisslon Requested to St rt 8.Dat: Permission Granted to Start By: SSS Date: hNTfme:~: CSO Cennliflcallnna:
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oY<8.@NoTESTRESUlTSQNo.QNoQNoQNoPAOCEOUAES StepNo.'sStepNo.'sStepNo.'sStepNo.'sTESTSDeferredSatQYesGHoDYesGHoONAOYesQHo0SatGYesGHo0SatPerformed SyVerifledBy0lestTestAcceptance CrtteriaI-IDaGfLdRe0;0Test0Test0Test0YesHoSa'tQYesOHo0SatOYesQHo0SatPreparedby:7echnicatReviewer:
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Reviewedby:.Date:~/H/M~Date:X/+~/~~
The below stgnaturi;:when slaned,.declares the eguiptaent operab1e af'the..date and ttrria sjeelftid::-:.:-:
.iSSSiSSSbrie'..i.iQYesGHo0SatQShiledsectionhot'4IIBwith1AtRIDoctsmbnt onWRRema'res:
5~ipted By:.-.'.-..5SS 00te:./=/,-Tfme:-':
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I UPS1A EFFICIENCY CALCULATIONS:
Thebelowstgnaturi;:when slaned,.declarestheeguiptaent operab1eaf'the..dateandttrriasjeelftid::-:.:-:
(8/91)Volts: Phase A: Phase B: Phase C: Input: 600 600 600 Output:~120 124 122 Amps: Phase A: Phase B: Phase C: 40 36 36 100 50 90 KW>=~I~x Ex 1.73 x.f.1000 (p.f.~=.8 9 full load)1000 approx 1.0)EFF=KW pUT KW~=37.3 x 600 x 1.73 x.8=30'7 KW 1000 KW pUT 100 x 120+50 x 124+90 x 122 x 1.0=29~18 KW 1000 EFF=29.18 30.97~94~2 Expected Eff: 82 4 9 1/2 load 84 4 9 full load
5~iptedBy:.-.'.-..5SS00te:./=/,-Tfme:-':
I UPS1AEFFICIENCY CALCULATIONS:
(8/91)Volts:PhaseA:PhaseB:PhaseC:Input:600600600Output:~120124122Amps:PhaseA:PhaseB:PhaseC:4036361005090KW>=~I~xEx1.73x.f.1000(p.f.~=.89fullload)1000approx1.0)EFF=KWpUTKW~=37.3x600x1.73x.8=30'7KW1000KWpUT100x120+50x124+90x122x1.0=29~18KW1000EFF=29.1830.97~94~2ExpectedEff:82491/2load8449fullload


UPS1BEFFICIENCY CALCULATIONS:
UPS1B EFFICIENCY CALCULATIONS:
(8/91)Volts:PhaseA:PhaseB:PhaseC:Input:620610600Output:120.5122121Amps:PhaseA:PhaseB:PhaseC:484446957590KW~=~I>xEx1.73x.f.1000(p.f.~=.89fullload)tl'000approx1.0)EFF=KW()~KW~=46x610x1.73x.8=38'4KW1000KW()~=95x120.5+75x122+90x121x1.0=3149KW1000EFF=31.4938.8481.11ExpectedEff:82491/2load8449fullload
(8/91)Volts: Phase A: Phase B: Phase C: Input: 620 610 600 Output: 120.5 122 121 Amps: Phase A: Phase B: Phase C: 48 44 46 95 75 90 KW~=~I>x E x 1.73 x.f.1000 (p.f.~=.8 9 full load)tl'000 approx 1.0)EFF=KW ()~KW~=46 x 610 x 1.73 x.8=38'4 KW 1000 KW ()~=95 x 120.5+75 x 122+90 x 121 x 1.0=31 49 KW 1000 EFF=31.49 38.84 81.11 Expected Eff: 82 4 9 1/2 load 84 4 9 full load
(<'
(<'
UPS1CEFFICIENCY CALCULATIONS:
UPS1C EFFICIENCY CALCULATIONS:
(8/91)Volts:AmpsoPhaseA:PhaseB:PhaseC:PhaseA:PhaseB:PhaseC:Input:605600600908486Output:119120122180160165KW~=~I>xEx1.73x.f.1000(puff~=.89fullload)1000approx1.0)EFFKWKW~=86.6x602x1.73x.8=72~1SKW1000KWpUT'80x119+160x120+165x122x1060~75KW1000EFF=60.7572.1584'9ExpectedEff:82491/2load8449fullload V
(8/91)Volts: Amps o Phase A: Phase B: Phase C: Phase A: Phase B: Phase C: Input: 605 600 600 90 84 86 Output: 119 120 122 180 160 165 KW~=~I>x E x 1.73 x.f.1000 (puff~=.8 9 full load)1000 approx 1.0)EFF KW KW~=86.6 x 602 x 1.73 x.8=72~1S KW 1000 KW pUT'80 x 1 19+160 x 120+165 x 122 x 1 0 60~75 KW 1000 EFF=60.75 72.15 84'9 Expected Eff: 82 4 9 1/2 load 84 4 9 full load V
UPS1DEFFICIENCY CALCULATIONS:
UPS1D EFFICIENCY CALCULATIONS:
(8/91)Volts:Amps:PhaseA:PhaseB:PhaseC:PhaseA:PhaseB:PhaseC:Input:620610605747070~Output:.121119121135155140KW~=~I>xEx1.73x.f.1000(p.f.>=.89fullload)1000approx1.0)EFFKWKW~=71.3x612x1.73x.8=60~39KW1000KWo~=135x121+155x119+140x121x10=5173KW1000EFF=51.7360.3985.66ExpectedEff:82491/2load8449fullload i''\t!{l}}
(8/91)Volts: Amps: Phase A: Phase B: Phase C: Phase A: Phase B: Phase C: Input: 620 610 605 74 70 70~Output:.121 119 121 135 155 140 KW~=~I>x E x 1.73 x.f.1000 (p.f.>=.8 9 full load)1000 approx 1.0)EFF KW KW~=71.3 x 612 x 1.73 x.8=60~39 KW 1000 KWo~=135 x 121+155 x 119+140 x 121 x 1 0=51 73 KW 1000 EFF=51.73 60.39 85.66 Expected Eff: 82 4 9 1/2 load 84 4 9 full load i''\t!{l}}

Revision as of 03:37, 6 July 2018

Forwards Response to IE Bulletin 79-27 Re Electrical Buses Powering safety-related & nonsafety-related Instrumentation & Control Circuitry.Info Suppls Util 851104 Response
ML18038A128
Person / Time
Site: Nine Mile Point Constellation icon.png
Issue date: 01/17/1986
From: MANGAN C V
NIAGARA MOHAWK POWER CORP.
To: ADENSAM E G
Office of Nuclear Reactor Regulation
Shared Package
ML17055B229 List:
References
CON-IIT07-450-91, CON-IIT7-450-91 (NMP2L-0588), (NMP2L-588), IEB-79-27, NUREG-1455, NUDOCS 8602100282
Download: ML18038A128 (213)


Text

I REGULATO~INFORM*TION DISTRIBUTION TEM (RIDS)ACCESSION NBR: 8602100282 DOC.DATE: '86/01/17 NOTARIZED:

NO DOCKET 0 F'SCIL: 50-410 Nine Mile Point Nuc l ear Stati one Unit 2i Niagara Moha 05000410 AUTH.NAME AUTHOR AFFILIATION M*NGAN>C.V.Niagara Mohawk.Power Corp.RECIP.NAME RECIPIENT AFFILIATION ADENSAMi E.G.BWR Prospect Directorate 3 A(s

SUBJECT:

Forwards response to IE Bulletin 79-27 re electrical buses powering safety-related 8c nonsaf et'-related instrumentation 8c control circuitrg.

Info supp 1 s util 851104 response.~gp/cr/i 0 DISTRIBUTION CODE: B001D COPIES RECEIVED: LTR/NCL 1 ZE: TITLE: Licensing Submittal:

PSAR/FSAR Amdts 5 Related Correspondence NOTES: RECIPIENT ID CODE/NAME BWR ADTS BWR EB BWR FOB HAUGHEYe M 01 BWR RSB INTERNAL: ACRS 41 ELD/HDS3 IE/DEPER/EPB 36 NRR BWR ADTS NRR PWR-B ADTS NRR/DHFT/HFIB N IR G FILE 04 IB EXTERNAL: 24X DMB/DSS (AMDTS)NRC PDR 02 PNL GRUEL>R COPIES LTTR ENCL 1 1+1 1<1 lo 2'2+1 lcR 1 lo I 1 lo j 1 lo RECIPIENT ID CODE/NAME BWR PD3 PD BWR EICSB BIJR PD3 LA BWR PSB ADM/LFMB IE FILE IE/DGAVT/GAB 21 NRR PWR-A ADTS NRR ROE'.L NRR/DHFT/MTB NRR/DSRO/RRAB RGNi BNL(AMDTS ONLY)LPDR 03 NSIC 05 COPIES LTTR ENCL lo 1 ia 1 1o 1 lo 1 co la TOTAL NUNBER OF COPIEB REQUIRED: LTTR, Pf ENCL M R g*'R I, ll M*I MR*4 hf"4

'7 MIIASAIRA Q PgQOQQg NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST, SYRACUSE.N.Y.13202/TELEPHONE (315)474-1511 January 17, 1986 (NMP2L 0588)Ms.Elinor G.Adensam, Director BWR Project Directorate No.3 U.S.Nuclear Regulatory Commission 7920 Norfolk Avenue Washington, DC 20555

Dear Ms.Adensam:

Re: Nine Mile Point Unit 2 Docket No.50-410 Enclosed is the Nine Mile Point Unit 2 response to I.ED Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit.This information supplements our previous response dated November 4, 1985.ten copies are provided for your use and information.

Very truly yours, C.V.Mang Senior Vice President NLR:ja Enclosure 1233G xc: R.A.Gramm, NRC Resident Inspector Project File (2)'l'IZ z~//se~Pr"~"l~'s uies~peca/s

>/~~*~d'rldS e/bleL 8602i00282 860ii7 PDR ADOCK 050004i0 8 PDR

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FOR@a DOt;U~~HT."-."(~I THDLI3'"'L'AB~I"-~~'TO='TOP-";A~T c,...1;.-',-~(NO-.""--.':-:-'":-::-'::.'"'"-..=;'.;-: '.-,ANO,=."~'.-".-"---"-"-'"--:=.==.'.-'-..-

---'=: '(t 0 S UPP LE MENT CR EkTED.i~r r>a~,w.t+PQ.'~4 I l%P'i t,.st j+)$4il'g,~~i~'g,"i i~I ,~P I ADYi".-'

l t V NIAGARA U MOHAWK aq-0 0 7 1'3 2 0 2+IP INF 0R MAT(pM NIAGARA MOHAWK POWER CORPORATION/300 ERIE BOULEVARD WEST.SYRACUSE N.Y, 13202/TELEPHONE (315)474~1511 January 17, 1986 (NMP2L 0588)Ms.Elinor G.Adensam, Director BHR Project Directorate No.3 U.S.Nuclear Regulatory Commission 7920 Norfolk Avenue Hashington, DC 20555

Dear Ms.Adensam:

Re: Nine Mile Point Unit 2 Docket No.50-410 Enclosed is the Nine Mile Point Unit 2 response to I.E.Bulletin 79-27 requested by your staff during the Instrument and Control Systems Branch Audit.This information supplements our previous response dated November 4, 1985.Ten copies are provided for your use and information.

Very truly yours,-)ij((lLIWLtl, C.V.Manganj Senior Vice President NLR:ja Enclosure 1233G xc: R.A.Gramm, NRC Resident Inspector Project File (2) 1J 2VBB-UPSlC TEST

SUMMARY

page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that if a transient occurs on the maintenance supply it can effect the DC logic such that it will trip the unit.This test is done with the old internal logic batteries and then repeated with new ones.Each of the inverter trips will be tested to verify that each circuit is still intact except DCOV.An AC input transient to UPS will be simulated to verify that the unit can"ride out" a normal AC input transient without tripping.The K-5 relay pick up and drop out voltages and the DC trip-point of the DC logic will be recorded.Results Summary: 1.)Xt was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)A rapid open and closing of the upstream normal AC input breaker to the UPS was done and the unit did not trip or go on battery.No noticeable effect was seen on the UPS output.3.)Each inverter trip circuit except DCOV was tested and each functioned as designed.4.)Fast transient tests: With the old batteries still installed a voltage interruption of 100-150 msec duration was given to the AC input to the DC logic of UPS1C.The DC logic was initially at 19.86 VDC.The unit tripped 3 out of 4 times.This was done first with the loads on maintenance supply and then also with the loads on UPS power.With the new batteries installed there was no trip when the fast transient test was performed 25 successive times.There were no trips but a repeated SCR short alarm occurred which is indicative of noise spikes within the unit.

page 2 5.)The K-5 relay drop out was recorded and was found to be below the trip point of the DC logic power.6.)Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS.The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.CONCLUSION This test.proves that the DC logic power is fed by the B phase maintenance power, and that it is susceptible to voltage transients on the maintenance supply.It may be susceptible to other transients as well because it is directly tied to maintenance supply.The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.The test implies that the batteries may have mitigated the trip but is not conclusive.

Each trip circuit was tested successfully so no failure to any of these occurred that caused the trip.The fast open/close of the normal AC input breaker proves that the unit.would withstand an AC input transient without failure or without going on battery power.

Numerical Results: 1.)Fast Transient Tests-a.)With existin batteries-page 3 2.)With loads on maintenance:

At 19.86 VDC (90.0 VAC)-~vari (150 msec.)At 19.86 VDC (120 VAC)-~tri (150 msec.)With loads on UPS power: 2 Tries, 1~tri (200 msec.)b.)With new batteries-1.)Approx.20.0 VDC-25 times,~no tri.(100 msec.)2.)The DC logic trips at<16.9 VDC.(with 84.59 VAC on input).3.)K-5 relay drop out-45 VAC K-5 relay pick up-**not recorded 4.)The following trips tests were done: a.)OV/UV b.)ACUV c.)ACOV d.)DCUV e.)Frequency fail f.)Logic Failure g.)Power supply failure h.)Clock failure 5.)The internal battery voltage was measured: Positive-+0.6 Negative-+0.04

5.)Xndividual cell voltages: page 4 1.)2.)3.)4.)5.)6.)Old Batter ,Volta e 1.19 2.48 2.24 0'7 0.79 1.78 New Batter Volta e 6.10 6.07 6.10 6.09 6.10 6.12 lg 1 3.OG%RA45~RF6 VK%K:,>>~8 r>>Qi Qs MECHANIC%.

MAINTENANCE p R QE INSTRUMENTATION

&.CONTROL QL Qs COMPUTER Qi 4Sl P.Qs SECURITY I&C Qi l$FIRE Qi Qs METER&TEST Qi Qs OTHER OF NORII'".SEMEN&ENCE

t g NECESSARY{(7 DAYS)Qs AS TIME PERMITS (>7 DAYS)QI NEXT UNIT OUTAGE NEXT REFUELING OUTAGE Isv.CSOF.-Q1 Q1 DSfTE Z." COIIiIPONENT NVh&ER/>>>>16.SAFETY CLASS Q SR Q 0 QNSR 18.EQ E3 YES 20&hSlHE COMPONENT Q YES@NO 21 CLEANNESS CLASS 9.EQUIPMENT TITLE M PS F2m u'C~~~10.FAILURE DESCRIPTION AND LOCATION 11.NPRDS.SYMPTOM CODE Ef DESCRIPTION J Es>12.ORIGINATOR 13.APPROVED AF/'o c Cr/&'J n 4~va C./'/em ES SC.~W C.vo.Jv CATE~/~r/~+DATE~M/~~/~C 14.W.FL RECEIVE i~>>16.Q OA NOTIFIED BY SUPV.DATE'/DATE//~/TINS'"'" OA'NAME/AIQZ&EQUIREQ 17.ACCOUNT 22.QA REVIEW~PpQ Yr r"~I I I'I'I O'ATE/~4~23.INSPECTION'REOU>>IREO O YES~r r IFI IT STAGED BY O'AT~~/~~/

QPAMS RQdSDUes&UORWGDMARKUPQRNPQNA~

~~.ASSIGNED TO 29.NOTIFICATION&

QC CATE'-/'IME"/T>>rir./~/~TIMC5~C 22.CORRECTIVEACTION 29.NPROS CORIIEeriv&IET'PEN'C

"-"-'bus'CriiPTNEIS-"-" WQm>v 4 rr EST>>29.CAUSE OF FAILURE 30.NPRO&" EKk SESCRIPT I C r (A U III'f>>~>>34.SUPERVISOR REVIEW BY 36.WORK ACCEPTED BY OA 31.ATTACHMENTS 0 MAT ISSUES.5 PR8CEOURE CHECKLfSTS Q INSPECTS@.DLAS Q 32.MARK UP NO'S/P RWP'HAS'/~~/QCfR NQ'.Q'I>>SCRSNO'3.

CORRECTIVE ACTION COMPLETED EY+~Ur+I--':OATFE~/~

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~~)I ATTACHHENT 1<Cont)~~has%Dr N)~SeCtlon 2~P 2ot2 ROxxd of Mans Taken (Setare dmating tram Ptemred Troubleshooting nady SSS.)~Peu~r"-6-o~>o'$8-X O/FMM PP~r-i$~u S J 4w 4'~-i u'M Cow~c im/~~c W Lv 4/3/5 9=@Weir.e>/r~)rt~i.D A~c~/a y Jg/.Cl System a Component was'htt'As Found'age 9 At-5.4.2 Rev 02 h

On 8/15/91, troubleshooting was done on 2VBB-UPS1C as follows: a.)b.)With the unit on normal AC with DC and maintenance available an OV/UV signal was generated by opening the CB-3 toggle switch.The unit transferred to maintenance without generating a trip signal.This verifies that an output OV/UV will not cause a trip signal to be generated.

With UPS1C on maintenance A27-S1 was opened with A27-CB1 closed.The logic power for the UPS went dead and it shouldn't have.This is evidence that the UPS internal batteries are dead.When the UPS is down the internal logic is fed by ar internal power supply with internal battery backup.When the is UPS on line an auctioneering circuit should power the logic.This auctioneering circuit was verified to be working by de-energizing the maintenance supply with the UPS running.When this was done the logic remained powered up.Although this is a deficiency it would not have contributed to the incident because the auctioneering circuit is working.(WR's are written to replace all UPS internal batteries).

c.)d.)With all power sources available the maintenance supply feed was opened to verify the sync monitor circuit to the UPS.When the breaker was opened the voltage difference alarm came in and the unit sync indication went out.On reclosing the maintenance feed it took 10-15 seconds for the UPS to re-sync to the maintenance supply.With the load on UPS with the UPS running on normal AC and the DC breaker closed the maintenance supply feed was de-energized.

The normal AC was feed was opened.The unit ran at full load off DC (500 amps)for 10-15 minutes with no alarms and no trips.e.)Put unit on maintenance supply with UPS running off normal AC and CB-2 (DC)open.Opened the logic power and verified that CB-1 will trip.g)h.)Put output on maintenance supply.With unit on normal AC and with DC breaker available, the AC output was lowered on the UPS.The AC undervoltage (ACUV)alarm signal was generated at 182 vac and after approximately 10 seconds the unit tripped.Restored unit to normal AC with DC available, load on maintenance.

Raised output voltage to 220 vac and the AC overvoltage (ACOV)trip occurred.Unit was again restored with unit on normal AC and DC available, load on maintenance supply.Lowered the DC undervoltage (DCUV)caused a trip at 93 vdc.

i.)Due to the possibility of damage to the unit the DCOV (DC overvoltage was not verified.It was determined also that this condition was very unlikely to have occurred.j.)The UPS was in its normal configuration on normal AC with DC and maintenance available.

The upstream AC input breaker was opened and closed three times as rapidly's possible.This caused an audible"bump" to the input transformer on inrush current but the unit did not transfer to DC nor did it transfer to maintenance.

This verifies that unit can maintain the load under input transients.

This does not necessarily simulate the actual transient the unit had seen.

Pfrel/1 I WR f190938, troubleshooting plan results, p~5 1.)2.)UPS1C visually inspected.

With the unit running on normal power the K-5 (logic power supply input)relay is energized.

3.)Opened the maintenance supply feed to UPS1C (CB-1, 2VBB-XD501).K-5 relay de-energized.

This was verified by opening and closing CB-1 on 2VBB-XD501 while watching the K-5 relay.Read the output paramaters with UPS1C maintenance supply open: Voltage: Phase 1 to GND: 118.5 vac Phase 2 to GND: 119.5 vac Phase 3 to GND: 121.4 vac Frequency:

DC Link Voltage: 59.91 cycles 140.08 vdc 4.)Reclosed the maintenance supply and the K-5 relay re-energized.

This is verification that K-5 prefers to be powered from the maintenance supply feed any time that power source is available to the unit.The SCR short light illuminated when the maintenance feed was restored to UPS1C.5.)After a short duration with the unit running normally and no test evolutions being done the unit tripped (CB-1 trip, CB-2 trip, CB-3 opened)and the unit transferred to maintenance.

The following alarms were indicated:

1.)FREQUENCY FAIL (on A13A21)2.)MODULE TRIP 3.)INVERTER OVERTEMP 4.)INVERTER LOGIC 5.)SCR SHORT NOTE: This trip, though, not purposely initiated at this time, is indication that a trip signal to the A13A21 card will initiate a logic trip and transfer the unit to maintenance successfully.

6.)Pushed the reset on the A13A21 card, SCR short cleared but no other alarms.7.)Opened the P6 plug on CB-4 8.)Turned off A27-CB1 and A27-Sl killing logic power.9.)Turned on A27-CB1 and A27-S1 (This was done to attempt to reset the logic.)10.)The following alarms came back in: 1.)FREQUENCY FAIL (A13A21)2.)MODULE TRIP 3.)INVERTER OVERTEMP 4.)INVERTER LOGIC NOTE: The fact that the alarms were reinitiated when the logic was re-energized is indication the trip stays latched in even if logic power is lost.11.)Unlatched the motor operator off CB-$.12.)Re-installed the P6 plug to CB-4.The operator did not

reposition it'.self.13.)Reset the motor operator~f5 0 o f/7/~g back on CB-4 y~a~n~~u 8/~8/~r O/q/~

V 1, Reprint of pages 7-13 of Troubleshooting Plan-WR 8190938~18, 1991 l.Open P6 Block.2.Open logic power to UPS1C.3.Reset overtemp switch.(NOTE: IT IS NOT DEFINITE THAT IT WAS TRIPPED.)Reset overtemp switch on LEG k4.4.Put A13A20 on extender board.5.Restore logic power and trace freq.fail signal through A13A20.Replace chips as required.When logic was restored-all lights were restored.6.Restore card in slot.7.Restore logic power.Attempted to restart unit-closed CB1, pushed module on and module tripped-freq, failed alarm, overtemp, module trip, Inverter logic alarms.No overtemp switches picked up (test each with fluke).See Step 4a (next page) 1I WR 8190938 TROUBLESHOOT SHEET Page 8 August 19, 1991 4a.Turn off logic., 4b.Put A13A20 on extender.4c.Reset logic power-module on light on 4d.PINS 16 and 46 on A13A20 okay Stopped testing to repair A13A20 board.16-low 46-high

WR¹190938 TROUBLESHOOT SHEET Page 9 August 19, 1991 Chips¹1 and¹4 (Ul and U4)Replaced on A13A20.1~Open P6 block.2.Open logic power to UPS1C.3.Put A13A20 on extender board.5.Restore logic power.No alarm found A13A20 chips Ul and U4 cold to touch 6.If alarms reset, close CB1, verify no alarms.CB1 closed, no alarms found Module on pushed, no alarms with unit running CB2 closed-unit running normal Unit turned off, lock turned off Put A13A20 into slot-normal 7.Install variac on B-phase AC input to logic power supply.Install GND to input of A27-F3 (term¹1)Hot to input of A27-F4 (term¹1)Remove A27-F4 put VARIAC output on A27-F4 output (term¹2)install oscilloscope AC input-Lead¹243 DC (+)Logic Power-¹200 7a.Turn logic power on restart unit: Closed A27-Sl control batt.discharge, logic trip came on.Closed A27-CB1 alarms clear Closed CB1 Pushed module on-unit running;no alarms Closed CB2

WR 8190938 TROUBLESHOOT SHEET Page 10 August 19, 1991 Steady State-118.13 VAC to power supplies 19.86 VDC (+)DC logic Lowered VAC to DC P.S.-at 96 VAC, DC volts starts to drop-at 84.59 VAC, DC volts went to 16.9 VDC unit tripped.Alarms-Power supply, failed inverter logic module trip (recorded (alarms)2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> later from memory)At 84.59 VAC unit tripped DC went to 16.9 VDC Alarms-power supply fail, logic trip, module trip 12.13.14.13a.With unit tripped open A27-CB1 (Battery Breaker)lowered AC input to power supplies At 45.0 AC, K-5 dropped-seen by logic (DC)power dropping-it dropped to approximately zero (K-5 relay drops out at 45 VAC)

WR@190938 TROUBLESHOOT SHEET Page 11 August 19, 1991 14.Reset logic (off)-A27-CBl and A27-Sl open.15.Reset variac to 120 vac.16.Turned logic off.17, Close CB1.18.Turned unit on.19.Closed CB2.20.Unit running-no alarms (load on Maint.)21.Open switch on variac with voltage at-90.00 vac-opened and closed for 150 msec (Trace 7)22.Unit tripped Alarms-power supply failed logic trip module trip SCR short 23.Reset logic and reset unit-CBl closed CB2 closed Unit running Variac reset to 120 VAC.Open switch on variac for 100 msec.-open and closed Unit tripped, CB1 open CB2 open Module trip Logic trip (Trace 8)24.Restarted unit CB1 closed CB2 closed logic reset-no alarms Put output on UPS Power Attempted to transfer to UPS power-P6 Block was open-would not transfer 25.Turn unit Off, reset logic, turn logic on Put CB-4 Operator (screw motor)to on Put P6 block back in

WR¹190938 TROUBLESHOOT SHEET Page 12 August 19, 1991 26.Open CB1 on 2VBB-XD501.

No logic trip.1.Maintenance out of limits (clears)2.Voltage difference (locks)-K-5 relay swapped to UPS power 27.Turn Maint.back on.All alarm clear after time delay.28.Open switch on variac-sustained.

No trip, horn sounded, K-5 relay transfers.

29.Flipped switch on variac (off and on)AC voltage down to 58 VAC Turned switch off-unit tripped-no lights-fuse in Variac is still good (found loose lead on fluke-not secure in plug)30.Restarted unit-leg fuse blown, alarm, impulse trip, Inverter fuse leg¹5 fuse bad 31.Logic off, CB1 opened CB2 opened 32.Replaced Leg¹5, fuse unit restarted, transferred to UPS power, all alarms clear.

WR¹190938 TROUBLESHOOT SHEET Page 13 August 19, 1991 33.Open/Close variac switch-no trip SCR short alarm (200 msec)Open/Close variac switch-unit trip, power supply fail, logic (inverter) module trip-possibly 200 msec (-trace cannot be read)34.Restore AC logic as follows: Remove lead from A27-F3 (team¹1)-variac lead Remove lead from A27-F4 (team¹1)-variac lead Remove lead from A27-F4 (team¹2)-variac lead Re-install A27-F4 fuse 3S.Unit left off, load on maintenance

WR¹190938 TROUBLESHOOT SHEET Page 14%gust 20, 1991 1.)Measure each battery prior to installing in UPS1C: 1.)6.10 2.)6.07 3.)6.10 4.)6.09 5.)6.10 6.)6.12 2.)Using a leads lifted log replace the control batteries in UPSlC.3.)Measure battery voltage on each battery removed from UPS1C: 1.)1.19 2.)2.48 3.)4.)0.17 5.)0.79 6.)1.78 4.)Install a variac on B-phase,AC input to logic power supply as follows: a.)Attach variac input ground lead to input side of A27-F3 (term¹1).b.)Attach variac input hot lead to input side of A27-F4 (term¹1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term¹2).5.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead¹243 b.)other input to scope on A27, lead¹200 (+of DC logic)

WR@190938 TROUBLESHOOT SHEET Page 15 August 20, 1991 6.)Set variac for approximately 120 vac.7.)Restart UPS1C and put load on UPS power, CB-3 closed.8.)Slowly decrease AC voltage to the DC logic power supplies.At 91.95 VAC, DC logic power dropped to 19.15 VDC At approx.42.94, DC logic recovery to 18.10 VDC (K-5 transferred to UPS, No trip, Horn sounded)9.)Verify K-5 relay transfers to UPS power.At 42.94 DC dropped to approximately 17.8 or 17.9.Turn VAC to 24.0 VAC (K-5 pulled in full)logic went to 19.76 VDC 10.)Restart UPS1C, as required, and put load on UPS power.N/A Put variac to 120 VAC-per oscilloscope K-5 energized-power supply on maint.11.)Flip switch on variac rapidly off then on.12.)Perform the operation in step 11 multiple times and record whether trips of unit occur.(See page 15a)13.)Shutting down unit opened CB2 opened CBl Alarms-power sync trip UV/OV transfer Inverter logic No module trip a.)Opened A27-S1 and A27-CBl Closed A27-Sl and A27-CB1-alarms still in Opened A27-S1 and A27-CBl

WR¹190938 TROUBLESHOOT SHEET Page 15a August 20, 1991 SEQUENCE NO.3 5 6 7 8 9 10 ll 12 13 14 15 16 17 18 19 20 21 22 23 24 25 TIME 150-200 msec TRIP no no no no no no no no no no no no no no no no no no no no no no no no no REMARKS SCR short came in SCR short SCR short SCR short SCR short AC Volt dip to 81 VAC SCR SCR SCR No Alarm SCR short SCR short SCR SCR SCR SCR SCR SCR SCR SCR SCR SCR I>>4 WR¹190938 TROUBLESHOOT SHEET Page 16~pet 20, 1991 14.)Shutdown unit and remove variac and oscilliscope as follows: a.)Remove variac input ground lead to input side of A27-F3 (term¹1).b.)Remove variac input hot lead to input side of A27-F4 (term¹1).c.)Remove variac output lead on the output side of A27-F4 (term¹2).d.)Remove Fuse A27-F4.e.)Remove oscilliscope lead on A27, lead¹243.f.)Remove oscilliscope lead on A27, lead¹200 (+of DC logic).g.)Install the A13A21 circuit card on the extender card.NOTED: Fuse A27-F4 left out-reinstalled.

WR@190938 TROUBLESHOOT SHEET Page 17 August 21, 1991

WR 8190938'ROUBLESHOOT SHEET Page 18 August 21, 1991 1.)Repair the A13A21 board in UPS1C.2.)Reinstall A13A21 board in UPS1C on the extender board.3.)Attach a recording device on the output of the UPS and the maintenance output and prepare to record transfer.4.)Turn logic power on to UPS1C.5.)Measure voltage on A27-F4, term.81 referenced to phase A, B, and C of the maintenance supply: A27-F4 to Phase A: 212 VAC A27-F4 to Phase B;0.2 VAC A27-F4 to Phase C: 211 VAC (This verifies DC power supplies fed by B-Phase)6.)Lift motor operator on CB-4.6a.)Install P-6 block.7.)Reset motor operator on CB-4.8.)Restart UPS1C and put load on UPS power, CB-3 closed.9.)Verify no alarms are present in UPS1C.

1 WR 8190938 TROUBLESHOOT SHEET Page 19 August 21, 1991 10.)Initiate each of the following trips and record the alarms found.Record at least one trip-transfer to maintenance.

a.)Frequency failure-not tested now-when A13A20 chip failed (earlier)fed frequency failure to A13A21 verifying logic b.)Logic failure-took pin low-unit did not trip-possible probe not on ground-second time took pin 6 low-unit tripped-logic fail, fan fail, module trip, inverted logic alarm Took board A13A21 off card cage extender-troubleshoot circuit.Alarm cleared by reinserting card.Unit restarting, load on UPS.c.)Clock failed-took pin¹32 low, unit tripped-logic (inverter) alarm clock failed, module trip 16.)Restore A13A21 to the card cage slot.17.)Restart unit and put loads on UPS power.

2VBB-UPS1D TEST

SUMMARY

page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply and that if a transient occurs on the maintenance supply it can effect the DC logic such that it will trip the unit.This test is done with the old internal logic batteries and then repeated with new ones.The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded.Results Summary: 1.)It was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)Fast transient tests: With the old batteries still installed a voltage interruption of 100-150 msec duration was given to the AC input to the DC logic of UPS1D.The DC logic was at, 20.9 VDC.The unit would not trip.The AC input voltage to the DC logic was then reduced such that the DC logic was at 20.0 volts.When the test was performed with the DC logic power at 20.0 VDC the unit tripped.This was done first with the loads on maintenance supply and then also with the loads on UPS power.With the new batteries installed there was no trip when the fast transient test was performed though there was significant hits shown on the DC.logic power bus as seen by the oscilloscope.

3.)The K-5 relay drop out and pick up voltages were recorded and they were found to be below the trip point of the DC logic power..4.)Normal transfers were done, UPS to maintenance and maintenance to UPS, with dead batteries and there were no trips of the UPS.The maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.

page 2 CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power and that it is susceptible to voltage transients on the maintenance supply.It may be susceptible to other transients as well because it is directly tied to maintenance supply.The test DOES NOT prove the level of susceptibility, that is, it does not prove that the transient was of any set voltage or duration.The test implies that the batteries may have mitigated the trip but that is not conclusive.

g~

Numerical Results: 1.)Fast Transient Tests a.)With existin batteries-page 3 With loads on maintenance:

At 20e9 VDC-five tries, no trips.At 20.7 VDC-one try, one~tri.(150 msec.)2.)With loads on UPS power: At 20.06 VDC-one~tri.(100 msec.)I b.)With new batteries 1.)At 20.05 VDC-Five tries,~no tri s.-noticeable DC hit on each transient.

J 2.)The DC logic trips at<17.3 VDC.(with 84.5 VAC on input).3.)K-5 relay drop out-42 VDC K-5 relay pick up-55 VDC 4.)The internal battery voltage was measured: Positive-+0.6 Negative-+0.14 (the negative battery set was actually slightly positive).

5.)Individual cell voltages: Old Batter Volta e New Batter Volta e 2.)3.).254.570 1.03.07 6.10 6.06 6.10 6.10 5.)1.17 6.13

6.)1.39 6.09

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WR¹190945 TROUBLESHOOTING PLAN Page 3 August 21, 1991 1.)Place the loads off UPS1D on maintenance power.When unit put to maintenance, CB-4 failed to close.Lifted operator-Bkr.closed (partial false signal to CB-4).(Later found to be adjustment of CB-4 operator.)

2.)Open CB-2, CB-1, A27-S1.3.)Measure and record DC logic power-(this is battery voltage)(+20)=+.06V (-20)=+.14V (*verified+.14 volts)4.)Open A27-CBl.5.)Measure voltage on A27-F4, term.¹1 referenced to phase A,B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 203.1 VAC 0.0 VAC (Phase B to DC power supplies)202.4 VAC 6.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term¹1).b.)Attach variac input hot lead to input side of A27-F4 (term¹1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term¹2).7.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead¹243 b.)other input to scope on A27, lead¹200 (+of DC logic) 4 WR 8190945 TROUBLESHOOTING PLAN Page 4 August 21, 1991 8.)Set variac for approximately 120 VAC.9.)Lift motor operator on CB-4.10.)Turn logic power on to UPSlD.11.)Reset motor operator on CB-4.12.)Restart UPS1D and put load on UPS power, CB-3 closed.13.)Slowly decrease AC voltage to the DC logic power supplies.Start 20.88 VDC at 98.13 VAC DC, power supply went down 20.59 VDC 14.)Record when DC voltage starts to drop-98.13 VAC 20.59 VDC 15.)If unit trips, record voltage at trip point-84.5 VAC 17.3 VDC Unit tripped.CB-4 failed to close-got CB-4"ON" flag.Alarms-vo!tage difference, maint.out of limits module trip, inverter logic alarm.Power supply failed.16.)If unit trips, lower AC input to K-5 relay until relay drops out.At 56 VAC relay chattered, 8 VDC on logic At 42 VAC relay swapped-dropped Put reset back up-At 55 relay started to pickup At 75 VAC pulled in 17.)Restart unit, as required, and put the load on UPS power.18.)Set variac at 120 VAC.

WR 45190945 TROUBLESHOOTING PLAN Page 5 August 21, 1991 19.)Open and close variac switch quickly.Record if trip occurs.~~,~r'-/.~i)i Lipped once-no trip, SCR short alarm-150 msec'(Trace O9)20.)If trip does not occur attempt again.2nd try-AC drops to 119.5 VAC, no trip (Trace@1)3rd try-AC drops to 84.5 vac on fluke, no trip (100 msec)on oscilloscope

-AC dropped 136 VAC, AC dropped 2,3 volts (from 20.9 VDC at start)(see 20a on next page)20a.)4th try-no trip 5th try-set variac to 95.0 VAC, VDC at 18.6-unit tripped.Power supply failed (Prior to switching variac)Put unit on maintenance.

Tried fast trip at 20.00 VDC-unit tripped.21.)22.)23.)24.)25.)26.)27.)28.)Measure each new battery prior to installing in UPS1D.1.)2.)3.)4)5.)6.)6.10 VDC 6.06 VDC 6.10 VDC 6.10 VDC 6.13 VDC 6.09 VDC 29.)Shut logic power off.Remove oscilloscope leads.Remove variac leads.30.)Install fuse F-4.31.)Put loads on UPS power.

WR 8190945 TROUBLESHOOTING PLAN Page 6 August 21, 1991*ANNOUNCE LOSS OF LIGHTS 1.)Place the loads off UPSlD on maintenance power.2.)Open the P-6 block block on CB-4.3.)Open CB-2, CB-1, A27-S1, A27-CBl.4.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term@1).b.)Attach variac input hot lead to input side of A27-F4 (term 81).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term k2).5.)Install Oscilloscope leads as follows: a.)one input to scope on A27, lead 8243 b.)other input to scope on A27, lead@200 (+of DC logic)6.)Set variac for approximately 120 vac.7.)Lift motor operator on CB-4.

WR 8190945 TROUBLESHOOTING PLAN Page 7 August 21, 1991 8.)Reinsert the P-6 block on CB-4.9.)Turn logic power on to UPSlD.10.)Reset motor operator on CB-4.11.)Restart UPSl D leaving loads on maintenance supply.12.)Open and close variac switch quickly.Record if trip occurs.Adjust variac such that DC logic power is at 20.00 VDC AC at 91.28V DC at 20.07V Switch time-150 msec At unit trip the following alarms observed: nmCE eS)1.trip 2.Inverter logic 3.SCR short 4.Power supply failed 21.)Restart unit, as required and put loads on UPS.*Breaker CB-2 failed to reset.Breaker replaced per WR@177123.22.)Open CB-1 on 2VBB-XD600 and verify that unit does not trip.Unit did not trip.The following alarms were observed: 1.Voltage Difference 2.Maintenance out of limits 22.)While on UPS power without maintenance available record the following:

'PS output voltage: Phase A;121.0 VAC Phase B;120.0 VAC Phase C: 121.5 VAC DC Link voltage: 140.7 VDC UPS output Frequency:

59.93 HZ AC output 24.)Close CB-1 on 2VBB-XD600.

WR 8190945 TROUBLESHOOTING PLAN Page 8 August 21, 1991 25.)Adjust motor operator on CB-4 as required.Unable to adjust at this time.Restart unit, put load on UPS power-Lower reostat (variac)volts until DC logic is 20.00 volts VDC-20.06 VAC-100.23 , Flipped variac switch on and off, unit tripped (100 msec.)Alarms-module trip inverter logic power supply failed 26.)Transfer loads to Maintenance.

26.)Shut down unit including logic power and P-6 block.27.)Open Ac input breaker, 2NHS-MCC006, 8-A.29.)Using a leads lifted log replace the control batteries in UPS1D.Bench Battery Voltage Readings-prior to installation 1.)6.097 VDC 2.)6.063 VDC 3.)6.107 VDC 4.)6.101 VDC 5.)6.125 VDC 6.)6.090 VDC 30.)Measure battery voltage on each battery removed from UPSlD: 1.)2.)3.)4.)5.)6.).254 VDC.570 VDC 1.03 VDC.07 VDC 1.17 VDC 1.39 VDC 31.)Set variac for approximately 120 vac.32.)Restore P-6 block on CB-4.33.)Lift motor operator on CBA.

WR¹190945 TROUBLESHOOTING PLAN Page 9 August 21, 1991 34.)Turn logic power on to UPSlD.35.)Reset motor operator on CB-4.36.)Restart UPS1D and put load on UPS power, CB-3 closed.Lower variac voltage to 99.03 VAC until DC logic voltage is approximately 20.05 VDC 37.)Flip switch on variac rapidly off then on.38.)Perform the operation in step 11 multiple times and record whether trips of unit occur.1.2.3.4, 5.No trip, 100 msec No trip No trip No trip, 100 msec (noticeable DC hit)No trip, 150 msec (noticeable DC hit)No alarms No alarms SCR short alarm No alarms SCR short alarm (Trace¹3)(Trace¹5)39.)Shutdown unit and remove variac and oscilliscope as follows: a.)Remove variac output ground lead to input side of A27-F3 (term¹1).b.)Remove variac input hot lead to input side of A27-F4 (term¹1).c.)Remove variac output lead on the output side of A27-F4 (term¹2).d.)REINSTALL Fuse A27-F4.e.)Remove oscilliscope lead on A27, lead¹243.f.)Remove oscilliscope lead on A27, lead¹200 (+of DC logic).39a.)Restart unit and put loads on UPS power.

WR 0190945 TROUBLESHOOTING PLAN Page 10 August 21, 1991 40.)Static swithc is operating as noted by observation of static switch light on control module during UPS to maint transfer.41.)Measure B-phase AC input voltage to DC logic power supplies 118.34 VAC Measure DC logic power with unit on line (+2ov)(-2ov)20.78 VDC-20.86 VDC~42.)Adjust motor operator on UPSlD Unable to adjust CB-4, Maintenance supply breaker.CB-4 requires replacement.

Problem determined to be the breaker or the transfer motor operator.WR 177124 initiated to replace breaker CB-4.(-Breaker replaced.)

43.)Perform transfer-UPS to maintenance Record transfer with visicorder

  • NOTE: UPS output breaker CB-3 is sticking and requires replacement.

2VBB-UPS1A 1B 1G TEST

SUMMARY

page 1 Purpose: To prove that the DC logic power for the Exide UPS is powered from the B-phase maintenance supply.The K-5 pickup and drop out voltages and the DC trip-point of the DC logic will be recorded for UPS1A, not for UPS1B and UPS1G.The internal batteries will be tested and replaced.Results Summary: 1.)On UPS1A, UPS1B and UPS1G, it was verified that the DC logic power supplies are fed from the B-phase maintenance supply.2.)The K-5 relay drop out and pick up voltages were recorded for UPS1A and they were found to be below the trip point of the DC logic power.3.)On UPS1A, UPS1B, UPS1G, the maintenance supply was opened with the UPS feeding the loads and no UPS trips occurred.4.)On UPS1A, UPS1B and UPS1G, the batteries were replaced.CONCLUSION This test proves that the DC logic power is fed by the B phase maintenance power.It proves that the internal batteries were effectively dead.For UPS1A it proves that on a slow transient that the DC logic power will drop out before the K-5 relay will transfer to UPS power.

I Numerical Results: page 2 1.)The UPS1A DC logic trips at (16.7 VDC.(with.75.6 VAC on input).2.)UPS1A: K-5 relay drop out-47 VDC K-5 relay pick up-52 VDC 4.)The internal battery voltage was measured: UPS 1A: UPS1B: UPS1G: Positive Negative Positive Negative Positive Negative 0.54 6.2 18.3 0.69

WR¹162319 TROUBLESHOOT SHEET Page 3 August 23, 1991 1.)Place the loads off UPSlA on maintenance power.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-l, A27-S1.4.)Measure and record DC logic power-(this is battery voltage)+20 VDC Batt.-20 VDC Batt.+0.70 VDC-1.15 VDC 5.)Open A27-CB1.6.)Install a variac on B-phase AC input to logic power supply as follows: a.)Attach variac output ground lead to input side of A27-F3 (term¹1).b.)Attach variac input hot lead to input side of A27-F4 (term¹1).c.)Remove Fuse A27-F4.d.)Attach variac output lead on the output side of A27-F4 (term¹2).7.)Measure voltage on A27-F4, term.¹1 referenced to phase A, B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 206 VAC 0 VAC 208 VAC

WR¹162319 TROUBLESHOOT SHEET Page 4 August 23, 1991 8.)Set variac for approximately 120 vac.9.)Turn logic power on to UPS1A.10,)Slowly decrease AC voltage to the DC logic power supplies.120 VAC=21.08 VDC 11.)Record when DC voltage starts to drop-92.42 VAC 21.05 VDC Logic trip 75.60 VAC Pwr Supply failed 16.70 VDC 12.)Lower AC input to K-5 relay until relay drops out and pickup.47 VAC drop out 52 VAC pickup e DO NOT PROCEED WI'I'HOUT NRC APPROVAL Received 13:15 8/23/91 13.)Shutdown unit and remove variac as follows: a.)Remove variac output ground lead to input side of A27-F3 (term¹1).b.)Remove variac input hot lead to input side of A27-F4 (term¹1).'.)Remove variac output lead on the output side of A27-F4 (term¹2).d,)REINSTALL Fuse A27-F4.14.)Repair UPS1A.**CHARGER SUPPLY REPAIR ONLY**Troubleshot UPSlA-no problem found.Suspect weak breaker ir.VBB-PNL301 (Bkr¹1)trips at time-WR¹195051 written to replace

WR¹162319 TROUBLESHOOT SHEET Page 5 August 23, 1991 15.)Restart unit, as required, and put the load on UPS power.16.)Open CB-1 on 2VBB-XD500 and verify that unit does not trip.Unit did not trop Voltage difference alarm Maint out of limit alarm 17.)While on UPS power without maintenance available record the following:

UPS output voltage: Phase A: Phase B: Phase C: DC Link voltage: (as found)135 VDC (as left)140.0 VDC UPS output Frequency:

59.85 Hz 118.8 VAC 123.0 VAC 120.2 VAC NOTE: WR¹154535 written on 5/10/91 previous problem 18.)'lose CB-1 on 2VBB-XD600.

19.)Transfer loads to Maintenance.

20.)Open P-6 block on CB-4.21.)Shut down unit including logic power.22.)Open AC input breaker, 2VBS-PNL301, l.23.)Measure each new battery prior to installing in UPSlA.1.)2.)3.)4.)5.)6.)6.08 VDC 6.09 VDC 6.10 VDC 6.12 VDC 6.13 VDC 6.14 VDC

WR 8162319 TROUBLESHOOT SHEET Page 6 August 23, 1991 24.)Using a leads lifted log replace the control batteries in UPS1A.25.)Measure battery voltage on each battery removed from UPS1A: 1.)2.)3.)4.)5.)6.)6.31 VDC 5.29 VDC 4.92 VDC 2.64 VDC 6.46 VDC 5.54 VDC 26.)Lift motor operator on CB-4.27.)Reistall P-6 block on CB-4.28.)Turn logic power on to UPSlA.29.)Reset motor operator on CB-4.30.)Restart UPS1A and put load on UPS power, CB-3 closed.Supply breaker did not trip.

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WR g160944, troubleshooting plan, 1.)Place the loads off UPS1B on maintenance

  • Visua1Ip'erify.

that the static switch page 3 (8/26/91)power operates.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-1, A27-S1.4.)Measure and record DC logic power-(this is battery voltage)5.)Open A27-CB1.6.)Measure voltage on A27-F4, term.g1 referenced to phase A, B and C of the maintenance supply:.A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: vh~0 0 vH~7.)Open AC input breaker, 2VBS-PNL301, 2.8.)Measure each new battery prior to installing in UPS1B.pic 1.)<0)8 2-)6l<8 3)C.Ogq 4)FOZ~-5~)f~pq)', 9.)Using a leads lifted log replace the control batteries in UPS1B.

page 4 10.)Measure battery voltage on each battery removed from UPS1B: 11.)Lift motor operator on CB-4.12.)Reinstall P-6 block on CB-4.13.)Turn logic power on to UPS1B.14.)Reset motor operator on CB-4.()<(15.)Restart UPS1B and put load on UPS power, CB-3 closed.I I I 16~)@X7.)With loads on UPS power, open A27-Sl and verify no CONTROL BATTERY DISCHARGE alarm occurs.C,~,wN e A~~ca,~k;close$27-s1.,'>>~g)>>ear~18.)19.)With loads on UPS poyer o en Cgy1 on 2VBB-XD601.

g (phys 4)q(QT~With loads on UPS power without m5in enance available record the following:

~1 g.lI v Ac-pp UPS output voltage:@<Llo, l v Pc DC Link voltage:<4.3 VJo.UPS output Frequency:

r 20.)Close CB-1 on 2VBB-XD601.

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A~4 WR¹160946 TROUBLESHOOT SHEET Page 3 August 24, 1991 1.)Place the loads off UPS1G on maintenance power."Visually verify that the static switch operates.2.)Pull the P-6 block to CB-4 3.)Open CB-2, CB-1, A27-S1.Logic on-power supply failed, DC OV, Maint.out of limits, voltage diff output OV/UV, Inverter logic trip.4.)Measure and record DC logic power-(this is battery voltage)-20 VDC Batt.+20 VDC Batt.+0.69 VDC+18.3 VDC 5.)Open A27-CB1.6.)Measure voltage on A27-F4, term.¹1 referenced to phase A, B and C of the maintenance supply: A27-F4 to Phase A: A27-F4 to Phase B: A27-F4 to Phase C: 206.7 VAC 0.0 VAC 213.3 VAC 7.)Open AC input breaker, 2VBS-PNL301, 7.8.)Measure each new battery prior to installing in UPS1G.1.)6.086 VDC 2.)6.096 VDC 3.)6.115 VDC 4.)6.167 VDC 5.)6.100 VDC 6.)6.098 VDC

WR 8160946 TROUBLESHOOT SHEET Page 4 August 24, 1991 9.)Using a leads lifted log replace the control batteries in UPS1G.Lead 256 to+20 VDC power supply had burnt log-screw was loose;other screws were tight, 10.)Measure battery voltage on each battery removed from UPSlG: 1.)2.)3.)4.)5,)6.)+6.414 VDC+6.370 VDC+3.067 VDC+6.392 VDC+2 464 VDC+5.518 VDC 11.)Lift motor operator on CB-4.12.)Reistall P-6 block on CB-4.13.)Turn logic power on to UPS1G.14.)Reset motor operator on CB-4.15.)Restart UPS1G and put load on UPS power, CB-3 closed.16.)With loads on UPS power, open A27-Sl and very no CONTROL BATTERY DISCHARGE alarm occurs.No alarms or lights.17.)Close A27-S1.

WR@160946 TROUBLESHOOT SHEET Page 5 August 24, 1991 18.)With loads on UPS power, open CB-1 on 2VBB-XD602.

Voltage difference, Maintenance out of limits alarms.19.)With loads on UPS power without maintenance available record the following:

UPS output voltage: Phase A: Phase B: Phase C: 119.2 VAC 121,6 VAC 121.4 VAC DC Link voltage: 139.58 VDC UPS output Frequency:

59.91 Hz 20.)Close CB-1 on 2VBB-XD602.

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~/~DATE/-I I~/~+t/6 14.W.R.RECEIVED DAT PROCEDURE NOS/'M8 0442-/.->>'--""""'--'"'"'"NOT/OI REQUIRED Spr 17.ACCOUNT I I'I eo'd'r'AU5LIr a"" DATE~i~/~~" 2X'NSPKCTfONREQUIRED.

0 YES~O 22.QA REVIEW:.QA~-26-'7l k-/C 28 0/r JL IIII 7 k4'~a'TAGEI7 BY'-'"-'-'""ri'DATE~/ID DIPROCEDURE CIDRWG CIMARKUP Ci RWP CINA~-"-2K;ASSIGNED'TO.

~'"-': "'"-"-"-"-"'DATE@~,r-26.NOTIPICATIONS:

OC DATE"-//TIMEESSA 6//r/i.DATE~//TIME/~'27;CORRECTIVE'ACTION 26.NPRDS CORRESTIVEACTIONCODEl~"DESCRIPTION.

~~:=',: 29.CAUSE OF FAILURE 30.NPRDS FAILURE CODE LLJ DESCRIPTION

.'31'=.'32.-.: '3.34.35~~wATTACHMENTS 0 MATERIAL ISSUES W PROCEDURE C CKLISTS'INSPECTION REPORTS Q LAS Q MARK UP NO'S/~~+//Ek"RWP NO'S I/Y/SI/OCIR NO'S*NCR NO'Nr.CORRECTIVE ACTION COMPLETED'BY

~DATE+/~SUPERVISOR REVIEW BY DATE/~~/~~WORK ACCEPTED BY QA 0 NA DATE/.36.PMT REVIEW BY PMT PROCEDURE NO'S.38.PMT COMPLETE VERIFIED BY 39.ACCEPTED BY Q ASSS/SSS&SUPV.DATE//0 PMT TEST REPORT 0 NOT REQUIRED 0 NA DATE///<J 0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE 3'l3~ISI5 INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL NUMBBA 5$33 053 A05 55 I-

t Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.Unplug the following plugs on A27: 0 1.)A27P3~2.)A27P4" 3.)A27P6 3 4.)A27P1 5.)A27P2~Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall following plugs: 1.)A27P3 2.)A27P4 3.)A27P6 4.)A27P1 5.)A27P2 Close A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Release relay A27-K5 and verify lights come on.I'4-'l+~-+i-3>~-'-'ILES)I Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.

Visually verify that, the A27-KS relay is energized.

Open A27-CB1.Open the A27-Sl switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-S1 and A27-CB1.Lift the CB-4 motor operator.Insert the P-6 block.Reinsert the motor operator.Close CB-2.Transfer loads to UPS power and verify mimic lights are still on.

page 3 Transfer loads to maintenance power and verify that mimic lights are still on.Place the transfer control switch in the AUTO RESTART position.The unit will restart (after a time dealy)and retransfer to UpS powers

'I

~:-YORK:IN P"'36REsQ DATA SHEET:::.;: Z.v5 i5-<gKi A-8 I1ark No.a'R 0 P¹0 Other 0 Not Applicable 0 EPN p Ql 0 II Q III Q NA G NotApplicable Qe~Pl ocedul e No.Estlmaled Duration: (Equipment Out o(Service)Permissible Re.v.ter I lode GAll Grot Shutdown G Run QCold Shutdown QStart-up ORefuel (lark-up Required gYes QNo EQUIPMENT II1PAC((LIST OUT OF SERVICE EQUIPI1ENT)

PLANT II1PACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LISP BELOW)CteI1ENTS Prepared By Da<<:~/~lech.Reviewer Ooio:~i~i>

Q This section N/A with No Plant Impact Reviewed with'Crew By: Supv/Chief Perralssion Requested to P art By: Date: Permission Granted to 5tart By: 555/'s Date-tgfg Time:: CSO iionoiiiicoiions:

Cl/SSS/CSO 0 l SSS/CSO COI'll INUED ON OACV.Date:///g Time:ZL.:~<

Date:>M>/i.Z Ime'.~!/SSS/CSO l 1

.:."808':VAIV>WeN<E:-rFSTS:"'::::.-..':

P~T.REOVlREO" oY'.8:..0 TEST AEQUIAENENTS TFST'RESULTS PAOCEOUAES Deferred Sat Performed Sy Yerified By G No.I GNo 0 Test Test Ste No.'s QHA.......P.......

Step No.'s Step Ho.'s QN, TESTS Acceptance Criteria I Ste No s QN, QYes QHo QYes QHo OYes GHo OYes GHo ii>rg</ig'-GYes o 0 Sat 0 Sat I(I(jP~0 Test 0 Test QYes QHo O Sat 0 Test 0 QYes QHo 0 Sat GYes OHo Q Sat//Prepared by: Techn ical Rev iawe: Reviewed by:-Data:X/~/~

Da la:Z/~/~l isssisss bate:.i/.Shllad coction hot'eed with G-WR/Doebch4nt on WA Reinarks:.

-.'.~.'......'N~a:/olnw.sijdaturi;:wtien iionua.'d~...the equipment operable'af'the'

dale and time sjaclfiid::::.:

A&eptOdOY:

.......NS04te:

//.T.ime:.:.

,4 t~

~V~As a mr aa a raE~~~I~A~~~~I.POINT 8'ArtP(" I" 395011 AAA~'3.DEPARTMENT TO DO WORK Sf Qs ELECTRICAL MAINTENANCE QL Qs MECHANICAL MAINTENANCE QL Qs INSTRUMENTATION

&CONTROL'g Qs COMPUTER QL ps ISI 2 p*SECURITY I&C QL Qs FIRE QL ps METER&TEST QL Qs OTHER 4.PRIORITY OF WORK QI EMERGENCY 47 QI URGENT((1 DAY)QS NECESSARY ((7 DAYS QE E PERMITS (>7 DAYS)UNIT OUTAGE NEXT'REFUELING OUTAGE 5.UNIT: Q1 gg QSIT 6.SYSTEM CODE 7.COMPONENT NUMBER+V~~-(/(I S<18.SAFETY CLASS QSR QQ RNSR 19.EQ Q YES 5QtO 20.ASME COMPONENT Q YES Q(NO 21.CLEANNESS CLASS (/(-('CZ=-'.EQUIPMENT TITLE: 10.FAILURE DESCRIPTION AND LOCATION 11.NPRDS.SYMPTOM CODE CI DESCRIPTION

'rs2-12.ORIGINATOR'.~.:Y 13.APPROVEDn~~.'.~.J a sr DATE~/~~/DATE+/~/~~14: W.RL RECEIVED 1R CL QA NOTIFIED BYSUPV.DAT DATE"-/~A=T-IME---'"QA'NNAME" NOT 0 REOLIIRED 17.ACCOUNT I I'I I'-'god'A REVIEW.O'A~: DATF"'~/~i~+"'23" INSPECTION.'-REOVIREO

'O',YES'IIc(;NO~Ž~~~J'raI ii;a ISTIC~24: Sl'AGEtlSY:

': '.'.'-'DATE i"-GPARTSGPROCEOUIRE~GORIYGGMARKUPGRWPGNA~.

~~I I~/~~2S.'NOTIFICATIONS QO'DATE:.'/

/" IlME""'UI PSi: A/TI I;27.CORR CTIVE ACTIO 28.NPRD CORRECVIVEA ttSf'COOL'Of SCRIPTION~o N':.",'-29.

CAUSE OF FAI URE 30.N OS FAILURE CODE~DESCRIPTION C~'~T/-..-'".31.

'-a.32.E I c 33.-.35.iia ATTACHMENTS 0 MATERI+I UES*PROCEDURE C E MARK UP NO'S/~7 RWP O'S CORRECTIVE ACTION COMPLET SUPERVISOR REVIEW BY WORK ACCEPTED BY OA KLISTS O'INSPECTION REPORTS Q LAS Q OCIR NO;S,.NCR NO'ATE~//DATE~/~~/0 NA DATE~M~~36.PMT REVIEW BY 37.PMT PROCEDURE NO'S..0MT COMPLETE VERIFIED BY 39.ACCEPTED BY G ASSR/SSEINBUPV.

DATE~/~/~/0 PMT TEST REPORT 0 NOT REOUIREO'0 NA DATE~/~/~0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE BIB ISO INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL MUMBBB 5$~52 055 II09 Ss F'$

g LIFTED LEAD AND)?UMPER LOG U MOHAWK 3 WORK OOC;g/+/4 PROC.4 ja NA/7 WIRING DATA APPLICATION RIIVRMYO NORMAL CABlE NUMBER (if applicable

)WIRE NUMBER OR")UMPER" COLOR LIFTED"FR M" TERMINATION DEVICE PT YE NO"T" TERMINATION DEVICE PT YE NO LIFTED PERF'D INIT.VERF'D INIT.PERF'D INIT.VERF'D INIT.ir 3(g oco C.t.o~r'r 3 V.r'C~10>J 4/5.APPLICATION 6.RETURN TO NORMAL~~R11 86 PERFORMED BY: VERIFIED BY: 5IGNATURE:

~',:<Q">>" PN::415r 4?P" INITIAL BATE V4r>>'F-C'~~4i 4(P$5IGNAT RE INITIAL TIME 4

Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS.Unplug the following plugs on A27: 1.)A27P3.2.)A27P4)3~)A27P6 v 4.)A27P1 g 5.)A27P2~Remove A27 pan from unit: Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall following plugs: 1.)A27P3 2.)A27P4 3.)A27P6 4'A27P1 5.)A27P2 C lose A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.'~~(Release relay A27-K5 and verify lights come on.i~Psi~w~c 4 ac, 8~~J C.Ml a-W'l'7 Ckf/Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.

2 i oa s'on Visually verify that the A27-K5 relay is energized.

ORen A27-CB1.Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Bl and A27-CB1.Lift the CB-4 motor operator.pj)Insert the P-6 block.Reinsert the motor operator.Close CB-2.Transfer loads to UPS power and verify mimic lights are still on.

page 3 Transfer loads to maintenance power and verify that mimic lights, are still on.n Place the transfer control switch in the AUTO RESTART position.The unit vill restart (after a time dealy)and retransfer to UPS (Q power.

'I

...-.--:.YORK lg PROGRESS DATA 9HEET-'.-.:.-...:.St'n-I'L~O l~cl n" G Otl>er 0 Nol Applicable wf~bo-uP~ig S I1ark No.G EI-'N Estimated Duration: Permissible Reactor I'lode: QAII GHot Shutdown Q Run QCold Shutdown QStart-up GRefuel DIV: G I G I I 0 Ill 0 NA G Hot Appllcabla (Equlpmenl Out of Service)rlerk-up nenuiredpKYes Gtto EQUIPI'1ENT II'IPACT (LIST OUT OF SERVICE EQUIPMENT)

PLANT IMPACT (REQUIRES OPERATION S INPUT)REFERENCE DRAWINOS: (LIST BELOW)C$1t1ENTS Prepared 8y LAnnl'~~Date:~~4L9L lech.Aav l ewer Oate: IZ G T I s t n Ih with No Plant impact Reviewed with'Crew By: upv/Chief Perry isslon Requested to 8 art y: Date.Permission Oranted to Start By: SSS Oat s gt trna:~Oe-CSO llenotlllcations:

0/S55/C50 0/SS5/CONTINUED-I BACK W Oate:~]'~i>~/QTtme-0.Oats (A" Ai TIme:942./SSS/CSO

GHu DNo DNo TEST AEatjf AmEVTS PAOCEOVAES Step No.'s Ste No.'s Step Ho.'s Step No.'s Oeferred QHA aVes QHo QMA QYes QHo QHA GYes QHo QHA axes QHo 0 Sat Q Sat Q Sat Performed Sy Verified By w GTest Test TEST5 Acceptance Criteria Yi~>/i//~z<~'>'p 8 Z~Si.r~~!~~i"rr ig 0 Test 0 GYes Ho (ri~~jd~/r c D Test DYes QHo D Sat D'test 0 GYes GHo Prepared by.Technical Reviewer: Reviewed by: nate:M/M/&

~Date:X/W/+<'55S/S55'bate

./'..GYes GHo Q Sat//G Shellid Section hot'dan/Document on WA Remai'ks:..'

'....d with WA..:..-:.:.:.Nnte: Thi below.sl jriaturi;.

when slined,."-declares the equipaent operable af the'-;..-:::date hnd tlma spectfiid::.:-:.:

'::~ji<ept0d Oy:......55S l)ete: '/./=, Time:: 'I

~l t 5 GEE/Ebs IVIIE>>/L f f)j/S I f U MOHAWK pO)NT r, 8" l~l'195012', 3.DEPARTMENT TO 00 WORK+Qs ELECTRICAL MAINTENANCE QE Qs MECHANICAL MAINTENANCE QE Qs INSTRUMENTATION

&CONTROL QE Qs COMPUTER QU Qs ISI QE Qs SECURITY I&C QE Qs FIRE Qs Qs METER&TEST QE Qs OTHER 4, PRIORITY OF WORK QI EMERGENCY DD URGENT((/DAY)

'NECESSARY I(7 DAYS)QE AS TIME PERMITS I)7 DAYS)Qt NEXT UNIT OUTAGENEXT REFUELING OUTAGE 5.UNIT: SI I~2 gt/ITE 6.SYSTEM CODE T, COMPONENT NUMBEIT~XVFlX-<l SI<r 18.SAFETY CLASS QSR QQ Pf'NSR 19.FQ GYES PtJVO 20.ASME COMPONENT 0 YES@40 21.CI EANNESS CLASS 9.EQUIPMENT TITLE 10.FAILURE DESCRIPTION AND LOCATION\11.NPRDS.SYMPTOM CODE 0 DESCRIPTION

-.-.:-"'..

12.ORIGINATOR

.""..l3.APPROVED~H.~DATE+/~/DATEM/~+/-Tl-14.W.R: RECEIVED.DATE/~/15.PROCEDURE NOR/~~~//'/~,0 REQUIRED.IB.tZOA NO11FIEDBYSUPV.

"'DATE""'I~P""--IN-": O'A'NAME'7.

ACCOUNT.7o I I'I'I I=.o(2Z QA REVIEW.QA 2X'NSPECTION REOUIRED'l YES~;"-e~4~I'I/~IWT-24:.STAGEDBV

"-.--.DATE"'/-QPARTSEIPRQCEDUREGJORWGQMARKUPE3RWPONA~

ASSIGNED TO'"'OATEN'/@/Ll: 2IE'NOTIRCATIONR OC OATS"'~.TIME~CÃfAT a>>i/Vi'.g~

DATE'rI/~/~TIME/4SPI'.:

27 CORRECTIVE ACTION 28: NPRDS CORRECTIVE'ACTION COBE'~" DESCRIPTION'cW

~~7 t%~~P r>>>>t.-'29.CAUSE OF FAII URE~30.NPRDS FAILURE CODEgK9 OESSIIPTION ut QS-::-31.ATTACHMENTS 0 MATERIAL ISSUES 32.MARK UP NO'S2 33.CORRECTIVE ACTION COMPLETED r 34.SUPERVISOR REVIEW.BY~o 35.WORK ACCEPTED BY QA ES PROCEDURE CNECRUSTS OINSPECTIONREPORTS IDIAS RWP NO'S//'CIR NQ'S~~NCR NO'ATER/~/DATE~/~/ZC QNA DATE/7/36.PMT REVIEW BY 37.PMT PROCEDURE NO'S.~~~/PMT COMPLETE VERIFIED BY 39.ACCEPTED BY I/CIASSS/SSggUPV.

DATE Z/~/~/0 PEAT TEST REPORT 0 NOT REOUIRGO 0 NA DATE~/~/~0 SSS 0 SUPV.DATE///s~r 40.NPRDS 0 NA SYSTEM CODE OTS.ISO INIT.w O'YA 41.INDEXED BY DOC.CONT.INIT.INST SYMSOI.IEIPMIIEII SS S2 OSS ISO/2~SS l1 Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open~g A27-S1 open 5'CAUTION: RIGHT SIDE BUS CONNECTIONS-ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27: 1'A27P3 2.)A27P4 3.)A27P6 4.)A27P 5.)A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall 1.)2-)3.)4,)5.)following plugs:~A27P3 A27P4 A27P6 A27P1 A27P2 Close A27-Sl (Leave A27-CB1 open).I Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.b.1 Release relay A27-K5 and verify lights come on.Lift motor operator on CB-4'lug P-6 block in on CB-4 Reattach motor er tor on CB-4 f'Nc C I Jg C.o C(4'~<4>4>

.4 (gf.~~a w4P.3~<4 0 W~VwIl f75//P Pc+c~,E~~a-egg'~~s/~~7~r h~4/~~"~~~F'e-energize the UPS 4 (~M 2i~i Z.4 i.MCC (C ng.V-lZ~~(p (/u/~r~~(P'(7~)~6 J/~-a W4(M~ug f Visually verify that the A27-K5 relay is energized.

+/M tfL7~4 QI Open the A27-S1 switch while monitoring A27-K5 and verify the following:

a.)The A27-K5 relay does not drop out.Reclose the A27-S1 switch.~~(o

<>'7-~Pi egg c4,-Y o/'~r<(r y~8-C@44(4'-4-<get Cg-y 4(~~(f O~With the UPS feeding the loads open A27-CB1.~~i/o~Transfer loads to'ower and verify mimic lights are still on.

f$C/9/page 3 w~i~~Transfer loads to~pover and verify that mimic lights'are still on.-~iy~s~i~C~,r mrL~a~>rau+i~l fkyvf 53fl~Place A27-CB1 on.~

l li L'4

.vfoRK lg PR06IIEss DATA'¹ppT.-':

m Wit 0 f/~Q Otiier Q Not Appllcabla

>486-KPS Ic g l1ark No 0 EPN f'i ocedure No.Estimated Duration: f'ei missible Re.xtor I lode QAII GHot Shutdown 0 Run QCold Shutdown QStart-up QRefuel DIV: 0 I 0 ll 0 ltl 0 HA 0 Not Applicable EQUIPNENf II IPACT (LIST OUT OF SERYICE EQUIPNENT)(Equipment Out of Service)Nark-up Required Yas 0 Ho PLANT INPACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LIST BELOW)ONf1EHTS Prepared By Date:/'lech.Aev lower Date: hts s tl/with No P lant Impact Aevlewed with'Crew By: Supv/Chief Date:E//~Perraisslon Aequested to S By: Date:5/5/5 Tlute:4Z:/d Permtsston Granted to Start By: SSS n t.I"rett:--cso~~'"'onol lllcollons:

D/SSS/CSO 0/SSS/CSO CI/SSS/CSO C It HIVEl'BAG'

~os'A)NTNENgp, TFS]g.-TEST BEaUIAENENTS

...
: PNT REQUIRED...

~sM o~~'.TEST 3ESUl TS 0 No GNa QNo PROCEDURES Step No.'s Step No.'s Step No.'s Step No.'s TESTS Defel I ed OW OYes ONo ONh GYes ONo QWA GYes ONo O~OYes OHo G Set O Sat Performed By Yerif led By V Test Test Acceptance Crt teria O Test OYes ONo O Test OYes GHo G Sat 0 Test GYes GHo oI I~QYes OHo//Prepared by:~lechn teat Rev tewer: fteviewed by: Date:LIBIM~

Date:4/~/M~~~ASSS/S5$bale: J/0 ShIHod Section hei'4ael With WA/t?IcOeOnt en WR.flbmal ks::-Nbti:fhe below.at denature.when sfiroed.: declares the equtpraant operable at the-.dale and lime s pactf tid::.:..:$>ept0d 9y:.'.-..--558 90te: I.I.Itic:.:.

SARA NINE MILE MOHAWK POINT 3.DEPARTMENT TO 00 WORK g.Qs ELECTRICAL MAINTENANCE QL Qs MECHANICAL MAINTENANCE

'g Qs INSTRUMENTATION

&CONTROL QL Qs COMPUTER QL Qs ISI QL Qs SECURITY I&C QL Qs FIRE QL Qs METER&TEST QL Qs OTHER 195013 r ia3i 4.PRIORITY OF WORK Q'MERGENCY oW Q2 URGENT((I DAY)QI NECESSARY ((7 DAYS)~T E PERMITS{>7 DAYS)UNIT OUTAGE Qs NEXT REFUELING OUTAGE.5.UNIT: 01 g2 0 6.SYSTEM CODE 7.COMPONENT NUMBER 6.BIP NUMBER 18.SAFETY CLASS 0SR 00~SR 19.EQ 0 YES@NO 20.ASME COMPONENT 0 YES NO 21.CLEANNESS CLASS*9.EQUIPMENT TITLE: 10.FAILURE DESCRIPTION AND LOCATION 11.NPRDS.SYMPTOM CODE DESCRIPTION 5 Nn~12.ORIGINATOR 13.APPROVED DATE&!/~/DATE+/M/14.W.FL RECEIVED 16 0 QA NOTIFIED BY SUPV." DAT~~/'DATE/~'i"" TIME"'"'QA NAME""'OT~-.-C)REOUIRED T;w JC'7.ACCOUNT-I'I I I'I/~Wc7.Y4'----"-F4'z~--z-~o.cryo 2 QA REVIEW QA.DATE'/~cN/~23.INSPECTION REQUIRED'-YES.

~O'"~1'.TAGEDSYA--".'ATE~~'IPARTSC!PRQCEDURECIORWGTIMARRUPCIRWPCINA~

.-25.ASSIGNED TO-""'IEL'-'A'E/~/~26.NOTIFICATIONS QC'ATE/'/"'IME'~1EEA o//va/.SSS OAT~4 llME~7 21.CORRECTIVEACTION"'.'26; NPROS.CORREDTIVEACTIONDOOEH

" DESCRIPTION s~ci-~'.I'R.Im K/Ig C)4 Al'29.CAUSE OF FAILURE 3K'NPRDS FAILURE CODE K8 DESCRIPTION h V~~, 0~~31.ATTACHMENTS 0 MATERIAL ISSUES..32: MARK UP NO'S/~33, CORRECTIVE ACTION COMPLE 34.SUPERVISOR REVIEW BY 35.WORK ACCEPTED BY QA 36.PMT REVIEW BY L'MT PROCEDURE NO'S.~M/38.PMT COMPLETE VERIFIED BY 39.ACCEPTED BY 0 PROCEDURE CHECKUSTS 0 INSPECTION REPORTS 0 LAS RWP NO'6/CIR NO'6 al w;NCR NO')wA4 DATE~/~/DATE/~/~~A DATE 8/7/CIASSS/~SUPY.

DATE>/>C/0 PMT TEST REPORT 0 NOT REOUIREO 0 NA DATE~/~/~~0 SSS 0 SUPV.DATE//40.NPRDS 0 NA SYSTEM CODE SIS ISB INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL hUMBBR SS~02 05S A09 SS

Verify P-6 block open on CB-4 page 1 Verify logic power is off: A27-CB1 open+A27-S1 open~*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER~BLANKETS'nplug the following plugs on A27: 1'A27P3~2.)A27P4+~3.)A27P6 4.)A27P1 5.)A27P2~Remove A27 pan from unit Modify A27-K5 relay wiring per EDC~Reinstall the A27 pan.Reinstall 1.)2.)3.)4~)5.)following plugs:~A27P3<A27P4~A27P6~~A27P1~A27P2~Close A27-S1 (Leave A27-CB1 open).Verify mimic lights come on on the front panel..~Alarm horn will come in.(Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Release relay A27-K5 and verify lights come on.C,c.~>g<pS'~~~c sC<c.fY~m~a C~2g~~q~Cgl Re-energize the UPS on AC power, CB-2 open, with loads on maintenance.

Visually verify that the A27-K5 relay is energized.

+Open A27-CB1.Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Bl and A27-CB1.~Lift the CB-4 motor operator.insert the P-6 block.Reinsert the motor operator.+Close CB-2.~Transfer loads to UPS power and verify mimic lights are still on.

t' page 3 Transfer loads to maintenance power and verify that mimic lights are still on.Place the transfer control switch in e AUTO REST position.The nit will restart fter a time dea and retrans r to UPS power.g rJ-3)7+A)ceo 5W/c.~

'I

..posT.NAINTFNENGE:-TESTS::::.:-

TEST AEOU(AENENTS

PMT RFQlJIRED-.

--.g Y<S:..0-TEST'3ESUlTS PAOCEDUAES Deferred Sat Performed By Ver l fled By 0Nu 0 No.0 No.0 Test Test Step No.'s Ste No.'s..........................R..................................................................

Ste No.'s Step No.'s TESTS Acceptance Crt teria OYes ONo GYes QHo GYes QHo QYes GHo 0 Sat 0 Sat N~Nr.1>'7lgglJyrgp Ll I-K'OC K Q.0 Test 0 Test 0 Test 0 Q Yes Ho Sn QYes QHo 0 Snt DY Dtl o8t~.4)r Prepared by: Technical Aev lewer: Reviewed by:.Date:~/M/9l Date:X/A/&<

iSSSiSSS-Date'.i: i-QYes QHo Q Sat.GShatied Section hot'Saeva with WA/Daciamlnt on WA Remarks.'..-*~*.~~~~~'~'~~::.:.::: Note:-The heine.algnaturi;:i'lien.'lIned,.declares the equipment operable af'the..:..:::date and tlrria spectfjed::'..:::-'-:-:

.:-..: hbCept0d 9y:......558 l70te: '//T line: '..

'h leak'n LL~Oi~0 p¹0 Ottier 0 Not Applicable

~.WORK IN PR06REsQ.DATA SHEET:'rricedure tlo.Estimated Duration: f'ei~nissibie Re v.t~r I Icde.Q All QHol Shutdown Q Run QCold Shutdown Q Slar t-up QAefuel OIY: Ql Q 11 Q Ill 0 M Q NotApplicable (Equipment Out of Service)clerk-up RequiredpAqe ClNo EQUIPNENf II1PACf (LIST OUT OF SERVICE EQUIPMENT)

PLANT IMPACT (REQUIRES OPERATION'S INPUT)REFERENCE DRAWINGS: (LIST BELOW)COI1t1EHTS Prepared By d-AllR lhhksl gate.lech.Rev fewer Tb s l n H/A with No Plant Impact Reviewed with'Crew By: Supv/Chtef Oate://>Perialsslon Requested to S art y-Date:E/P T tme~i Permission Granted to Start By: SSS Dais.2i@/2T

'lima: e/4:>M CSD>'aislo lXP" Time Q'.'<'lsnoliiicallone:

CI/SSS/CSD Cl/SSS/CONT INl>¹O ON 8ACK 4

3.DEPARTMENT TO OO WORK QQS ELECTRICAL MAINTENANCE Qi Qs MECHANICAL MAINTENANCE Qi Qs INSTRUMENTATION

&CONTROL Qi Qs COMPUTER Qi Ps ISI Qi Qs SECURITY I&C Qi Qs FIRE Qi Qs METER&TEST Qi, Qs OTHER 9.EQUIPMENT TITLE: 4.PRIORITY OF WORK Q EMERGENCY Q2 URGENT I<1 OAY)QI NECESSARY (<7 DAYS)Qs 4@TIME PERMITS (>7 DAYS)+~UNIT OUTAGENEXT REFUELING OUTAGE 5.UNIT: 01 Q g T 6.SYSTEM CODE V 7.COMPONENT NUMBER%~V~(8.BIP NUMBER 18.SAFETY CLASS QSR 00 IK(I)SR 19.EQ 0 YES I)QIO 20.ASME COMPONENT 0 YES 2KNO 21.CLEANNESS CLASS 10.FAILURE DESCRIPTION AND LOCATION 11.NPROS.SYMPTOM CODE CI DESCRIPTION

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~'ESCRIPTION P~k ZPVCM W/d\~~'.29.CAUSE OF FAILURE C CVY 30, NPROS FAILURE CODE CZ3 DESCRIPTION S~r l 31.ATTACHMENTS 0 MATERIAL ISSUES 0'PROCEDURE CH CRUSTS 0 INSPECTION REPORTS 0 LAS 0 32.MARK UP NO%/3J MEI/CZ RWP NO'S/~4T'CIR NQ'S, NCR NO'3.CORRECTIVE ACTION COMPLET BY OATW~/~/34.SUPERVISOR REVIEW BY DATE~/~/~35.WORK ACCEPTED BY QA 0 NA DATE E/MM/~36.PMT REVIEW BY 31 PMT PROCEDURE NO'S.~/I/P.PMT COMPLETE VERIFIEO BY 39.ACCEPTED BY 0 ASSS/SSS~UPV.

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/0 PMT TEST REPORT 0 2IOT REQUIRED 0 NA DATE+/~l~I 0 SSS 0 SUPV.DATE//I NIT 40.NPROS 0 NA SYSTEM CODE BIB ISB INIT.41.INDEXED BY DOC.CONT.INIT.SYMBOL IIUMBEA SS~22 0$$409~8$

Verify P-6 block open on CB-4 page 1 Verify logic power is off: l A27-CB1 open A27-S1 open*CAUTION: RIGHT SIDE BUS CONNECTIONS ARE HOT INSTALL RUBBER BLANKETS'nplug the following plugs on A27: 1.)A27P3 2.)A27P4 3.)A27P6 4-)A27P1 5.)A27P2 Remove A27 pan from unit Modify A27-K5 relay wiring per EDC Reinstall the A27 pan.Reinstall 1.)2.)3.)4~)5.)following plugs: A27P3 A27P4 A27P6 A27P1 A27P2 Close A27-Si (Leave A27-CB1 open).Verify mimic lights come on on the front panel.Alarm horn will come in.(Reset as necessary)

page 2 Push relay A27-K5 in AND HOLD.Verify that lights go out.Sit Release relay A27-K5 and verify lights come on.C<~e~g>'a I i'X~M~C-E.A f Ry'fc~~=~g aa/Re-energize the UPS on AC power, CB-2 open, with loads vn maintenance.

Visually verify that the A27-K5 relay is energized.

Open A27-CB1.p p Open the A27-S1 switch while monitoring A27-K5 and verify that the A27-K5 relay does not drop out.Reclose A27-Sl and A27-CB1.Lift the CB-4 motor operator.Insert the P-6 block.Reinsert the motor operator.I, Close CB-2.Transfer loads to UPS power and veri'fy mimic lights are still on.(l~

page 3 Transfer loads to maintenance power and verify that mimic lights 5"p, are still on.Place the transfer control switch in the AUTO RESTART position.The unit will restart (after a time dealy)and retransfer to UPS~'<power.

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PLANT IMPACT (REQUIRES OPERATION'S INPUT)REF ERENCE DRANINGs: (I.isr BE).ow)CoriNEHTS Prepared By Dale-I Tech.Rav iewel Date-/0 f t ion NIA with No P lant I mpac Reviewed with'Crew By: Supv/Chio(Pertaisslon Requested to St rt 8.Dat: Permission Granted to Start By: SSS Date: hNTfme:~: CSO Cennliflcallnna:

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TEST REQUIREMENTS

PAT.REQUIRED." oY<8.@No TEST RESUlTS Q No.QNo QNo QNo PAOCEOUAES Step No.'s Step No.'s Step No.'s Step No.'s TESTS Deferred Sat QYes GHo DYes GHo ONA OYes QHo 0 Sat GYes GHo 0 Sat Performed Sy Ver if led By 0 lest Test Acceptance Crt teria I-ID a Gf Ld R e 0;0 Test 0 Test 0 Test 0 Yes Ho Sa't QYes OHo 0 Sat OYes QHo 0 Sat Prepared by: 7 echni cat Reviewer: Reviewed by:.Date:~/H/M~Date:X/+~/~~

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I UPS1A EFFICIENCY CALCULATIONS:

(8/91)Volts: Phase A: Phase B: Phase C: Input: 600 600 600 Output:~120 124 122 Amps: Phase A: Phase B: Phase C: 40 36 36 100 50 90 KW>=~I~x Ex 1.73 x.f.1000 (p.f.~=.8 9 full load)1000 approx 1.0)EFF=KW pUT KW~=37.3 x 600 x 1.73 x.8=30'7 KW 1000 KW pUT 100 x 120+50 x 124+90 x 122 x 1.0=29~18 KW 1000 EFF=29.18 30.97~94~2 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

UPS1B EFFICIENCY CALCULATIONS:

(8/91)Volts: Phase A: Phase B: Phase C: Input: 620 610 600 Output: 120.5 122 121 Amps: Phase A: Phase B: Phase C: 48 44 46 95 75 90 KW~=~I>x E x 1.73 x.f.1000 (p.f.~=.8 9 full load)tl'000 approx 1.0)EFF=KW ()~KW~=46 x 610 x 1.73 x.8=38'4 KW 1000 KW ()~=95 x 120.5+75 x 122+90 x 121 x 1.0=31 49 KW 1000 EFF=31.49 38.84 81.11 Expected Eff: 82 4 9 1/2 load 84 4 9 full load

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UPS1C EFFICIENCY CALCULATIONS:

(8/91)Volts: Amps o Phase A: Phase B: Phase C: Phase A: Phase B: Phase C: Input: 605 600 600 90 84 86 Output: 119 120 122 180 160 165 KW~=~I>x E x 1.73 x.f.1000 (puff~=.8 9 full load)1000 approx 1.0)EFF KW KW~=86.6 x 602 x 1.73 x.8=72~1S KW 1000 KW pUT'80 x 1 19+160 x 120+165 x 122 x 1 0 60~75 KW 1000 EFF=60.75 72.15 84'9 Expected Eff: 82 4 9 1/2 load 84 4 9 full load V

UPS1D EFFICIENCY CALCULATIONS:

(8/91)Volts: Amps: Phase A: Phase B: Phase C: Phase A: Phase B: Phase C: Input: 620 610 605 74 70 70~Output:.121 119 121 135 155 140 KW~=~I>x E x 1.73 x.f.1000 (p.f.>=.8 9 full load)1000 approx 1.0)EFF KW KW~=71.3 x 612 x 1.73 x.8=60~39 KW 1000 KWo~=135 x 121+155 x 119+140 x 121 x 1 0=51 73 KW 1000 EFF=51.73 60.39 85.66 Expected Eff: 82 4 9 1/2 load 84 4 9 full load i\t!{l