IR 05000498/2014005: Difference between revisions

From kanterella
Jump to navigation Jump to search
(Created page by program invented by StriderTol)
(Created page by program invented by StriderTol)
 
(6 intermediate revisions by the same user not shown)
Line 3: Line 3:
| issue date = 02/10/2015
| issue date = 02/10/2015
| title = IR 05000498/2014005 & 05000499/2014005, October 4, 2014 Through December 31, 2014, South Texas Project, Units 1 and 2, Operability Determinations and Functionality Assessments, and Problem Identification and Resolution
| title = IR 05000498/2014005 & 05000499/2014005, October 4, 2014 Through December 31, 2014, South Texas Project, Units 1 and 2, Operability Determinations and Functionality Assessments, and Problem Identification and Resolution
| author name = O'Keefe N F
| author name = O'Keefe N
| author affiliation = NRC/RGN-IV/DRP/RPB-B
| author affiliation = NRC/RGN-IV/DRP/RPB-B
| addressee name = Koehl D
| addressee name = Koehl D
Line 9: Line 9:
| docket = 05000498, 05000499
| docket = 05000498, 05000499
| license number = NPF-076, NPF-080
| license number = NPF-076, NPF-080
| contact person = O'Keefe N F
| contact person = O'Keefe N
| document report number = IR 2014005
| document report number = IR 2014005
| document type = Inspection Report, Letter
| document type = Inspection Report, Letter
Line 18: Line 18:


=Text=
=Text=
{{#Wiki_filter:UNITED STATES NUCLEAR REGULATORY COMMISSION REGION IV 1600 E. LAMAR BLVD.
{{#Wiki_filter:UNITED STATES ary 10, 2015


ARLINGTON, TX 76011-4511 February 10, 2015 Mr. Dennis Koehl President and Chief Executive Officer STP Nuclear Operating Company P.O. Box 289 Wadsworth, TX 77483
==SUBJECT:==
 
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION -
SUBJECT: SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION - NRC INTEGRATED INSPECTION REPORT 05000498/2014005 AND 05000499/2014005
NRC INTEGRATED INSPECTION REPORT 05000498/2014005 AND 05000499/2014005


==Dear Mr. Koehl:==
==Dear Mr. Koehl:==
On December 31, 2014, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your South Texas Project Electric Generating Station, Units 1 and 2, facility
On December 31, 2014, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your South Texas Project Electric Generating Station, Units 1 and 2, facility. On January 14, 2015, the NRC inspectors discussed the results of this inspection with you and other members of your staff. Inspectors documented the results of this inspection in the enclosed inspection report.
. O n January 14, 2015, the NRC inspectors discussed the results of this inspection with you and other members of your staff. Inspectors documented the results of this inspection in the enclosed inspection report. NRC inspectors documented one finding of very low safety significance (Green) in this report
. This finding involved a violation of NRC requirements. Additionally, one documented violation wa s determined to be Severity Level IV under the traditional enforcement process.


The NRC is treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the NRC Enforcement Policy.
NRC inspectors documented one finding of very low safety significance (Green) in this report.


If you contest the violations or significance of these NCVs, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S.
This finding involved a violation of NRC requirements. Additionally, one documented violation was determined to be Severity Level IV under the traditional enforcement process. The NRC is treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the NRC Enforcement Policy.


Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC 20555
If you contest the violations or significance of these NCVs, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility.
-0001; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility.


If you disagree with a cross
If you disagree with a cross-cutting aspect assignment you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the Regional Administrator, Region IV; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility. In accordance with Title 10 of the Code of Federal Regulations (10 CFR) 2.390, Public Inspections, Exemptions, Requests for Withholding, a copy of this letter, its enclosure, and your response (if any) will be available electronically for public inspection in the NRCs Public Document Room or from the Publicly Available Records (PARS) component of the NRC's Agencywide Documents Access and Management System (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
-cutting aspect assignment you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the Regional Administrator, Region IV; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility. In accordance with Title 10 of the Code of Federal Regulations (1 0 CFR) 2.390, "Public Inspections, Exemptions, Requests for Withholding,"
a copy of this letter, its enclosure, and your response (if any) will be available electronically for public inspection in the NRC
's Public Document Room or from the Publicly Available Records (PARS) component of the NRC's Agencywide Document s Access and Management System (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading
-rm/adams.html (the Public Electronic Reading Room).


Sincerely,
Sincerely,
/RA/ Neil O'Keefe , Branch Chief Project Branch B Division of Reactor Projects Docket Nos.:
/RA/
50-498 and 50-499 License Nos.: NPF-76 and NPF-80 Enclosure: Inspection Report 05000498/2014005 and 05000499/2014005 w/ Attachment: Supplemental Information cc w/ encl: Electronic Distribution In accordance with Title 10 of the Code of Federal Regulations (10 CFR) 2.390, "Public Inspections, Exemptions, Requests for Withholding,"
Neil OKeefe, Branch Chief Project Branch B Division of Reactor Projects Docket Nos.: 50-498 and 50-499 License Nos.: NPF-76 and NPF-80
a copy of this letter, its enclosure, and your response (if any) will be available electronically for public inspection in the NRC
's Public Document Room or from the Publicly Available Records (PARS) component of the NRC's Agencywide Documents Access and Management System (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading
-rm/adams.html (the Public Electronic Reading Room).


Sincerely,
===Enclosure:===
/RA/ Neil O'Keefe , Branch Chief Project Branch B Division of Reactor Projects Docket Nos.:
Inspection Report 05000498/2014005 and 05000499/2014005 w/ Attachment: Supplemental Information
50-498 and 50-499 License Nos.: NPF-76 and NPF-80 Enclosure: Inspection Report 05000498/2014005 and 05000499/2014005 w/ Attachment
: Supplemental Information cc w/ encl: Electronic Distribution DISTRIBUTION: See next page SUNSI Review By: NFO Non-Sensitive Sensitive Publicly Available Non-Publicly Available OFFICE SRI:DRP/B RI:DRP/B C:DRS/TSB C:DRS/EB1 C:DRS/EB2 C:DRS/OB NAME ASanchez NHernandez GMiller ERuesch GWerner VGaddy SIGNATURE /RA/E-NFO /RA/E-NFO /RA/ /RA/ /RA/ /RA/ DATE 2/2/15 2/2/15 2/3/15 2/9/15 2/9/15 2/9/15 OFFICE C:DRS/PSB1 C:DRS/PSB2 BC:DRP/B NAME MHaire HGepford NOKeefe SIGNATURE /RA/ /RA/ /RA/ DATE 2/6/15 2/5/15 2/9/15 Letter to Dennis Cole from Neil O'Keefe dated February 10, 2015 SUBJECT: SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION
- NRC INTEGRATED INSPECTION REPORT 05000 498/20 14 00 5 AND 05000499/2014005 DISTRIBUTION
: Regional Administrator (Marc.Dapas@nrc.gov)
Deputy Regional Administrator (Kriss.Kennedy@nrc.gov) DRP Director (Troy.Pruett@nrc.gov)
Acting DRP Deputy Director (Thomas.Farnholtz@nrc.gov)
DRS Director (Anton.Vegel@nrc.gov)
DRS Deputy Director (Jeff.Clark@nrc.gov)
Senior Resident Inspector (Alfred.Sanchez@nrc.gov) Resident Inspector (Nicholas.Hernandez@nrc.gov) Branch Chief, DRP (Neil.OKeefe@nrc.gov
) Senior Project Engineer, DRP (David.Proulx@nrc.gov
) Project Engineer, DRP (Fabian.Thomas@nrc.gov
) Project Engineer, DRP (Steven.Janicki@nrc.gov)
Administrative Assistant (Lynn
.Wright@nrc.gov) Public Affairs Officer (Victor.Dricks@nrc.gov
) Public Affairs Officer (Lara.Uselding@nrc.gov
) Project Manager (Lisa.Regnerl@nrc.gov)
Branch Chief, DRS/TSB (Geoffrey.Miller@nrc.gov)
RITS Coordinator (Marisa.Herrera@nrc.gov
) ACES (R4Enforcement.Resource@nrc.gov)
Regional Counsel (Karla.Fuller@nrc.gov
) Technical Support Assistant (Loretta.Williams@nrc.gov)
Congressional Affairs Officer (Jenny.Weil@nrc.gov)
RIV Congressional Affairs Officer (Angel.Moreno@nrc.gov)
RIV/ETA: OEDO (Michael.Waters@nrc.gov) ROPreports


- 1 - Enclosure U.S. NUCLEAR REGULATORY COMMISSION REGION IV Docket: 05000 498 , 05000 499 License: NPF-76, NPF-80 Report: 05000 498/20 14 005 and 05000 499/20 14 0 05 Licensee: STP Nuclear Operating Company Facility: South Texas Project Electric Generating Station, Units 1 and 2 Location: FM 521 - 8 miles west of Wadsworth Wadsworth, Texas 77483 Dates: October 4 through December 31, 2014 Inspectors:
REGION IV==
A. Sanchez, Senior Resident Inspector N. Hernandez, Resident Inspector B. Baca, Reactor Inspector K. Clayton, Senior Operations Engineer P. Elkmann, Senior Emergency Preparedness Inspector G. Guerra, CHP, Emergency Preparedness Inspector D. Holman, Senior Physical Security Inspector J. Kramer, Senior Resident Inspector R. Kumana, Resident Inspector D. Proulx , Senior Project Engineer Approved By:
Docket: 05000498, 05000499 License: NPF-76, NPF-80 Report: 05000498/2014005 and 05000499/2014005 Licensee: STP Nuclear Operating Company Facility: South Texas Project Electric Generating Station, Units 1 and 2 Location: FM 521 - 8 miles west of Wadsworth Wadsworth, Texas 77483 Dates: October 4 through December 31, 2014 Inspectors: A. Sanchez, Senior Resident Inspector N. Hernandez, Resident Inspector B. Baca, Reactor Inspector K. Clayton, Senior Operations Engineer P. Elkmann, Senior Emergency Preparedness Inspector G. Guerra, CHP, Emergency Preparedness Inspector D. Holman, Senior Physical Security Inspector J. Kramer, Senior Resident Inspector R. Kumana, Resident Inspector D. Proulx, Senior Project Engineer Approved By: Neil OKeefe Chief, Project Branch B Division of Reactor Projects-1-   Enclosure
Neil O'Keefe Chief, Project Branch B Division of Reactor Projects  
- 2 - Enclosure  


=SUMMARY=
=SUMMARY=
IR 05000 498/20 14 005, 05000 499/20 14 0 05; 10/04/20 14 - 12/31/20 14; South Texas Project Electric Generating Station, Units 1 and 2 , Operability Determinations and Functionality Assessments, and Problem Identification and Resolution The inspection activities described in this report were performed between October 4 an d December 31, 2014, by the resident inspectors at the South Texas Project and inspectors from the NRC's Region IV office. One finding of very low safety significance (Green) is documented in this report. This finding involved a violation of NRC requirements. Additionally, NRC inspectors documented one Severity Level IV violation with no associated finding
IR 05000498/2014005, 05000499/2014005; 10/04/2014 - 12/31/2014; South Texas Project
. The significance of inspection findings is indicated by thei r color (Green, White, Yellow, or Red), which is determined using Inspection Manual Chapter 0609, "Significance Determination Process."  Their cross-cutting aspects are determined using Inspection Manual Chapter 0310, "Aspects within the Cross-Cutting Areas."  Violations of NRC requirements are dispositioned in accordance with the NRC Enforcement Policy.


The NRC's program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG
Electric Generating Station, Units 1 and 2, Operability Determinations and Functionality Assessments, and Problem Identification and Resolution The inspection activities described in this report were performed between October 4 and December 31, 2014, by the resident inspectors at the South Texas Project and inspectors from the NRCs Region IV office. One finding of very low safety significance (Green) is documented in this report. This finding involved a violation of NRC requirements. Additionally, NRC inspectors documented one Severity Level IV violation with no associated finding. The significance of inspection findings is indicated by their color (Green, White, Yellow, or Red),
-1649, "Reactor Oversight Process."
which is determined using Inspection Manual Chapter 0609, Significance Determination Process. Their cross-cutting aspects are determined using Inspection Manual Chapter 0310,
Aspects within the Cross-Cutting Areas. Violations of NRC requirements are dispositioned in accordance with the NRC Enforcement Policy. The NRCs program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, Reactor Oversight Process.


===Cornerstone: Mitigating Systems===
===Cornerstone: Mitigating Systems===
: '''Green.'''
: '''Green.'''
The inspectors documented a self-revealing non-cited violation of 10 CFR Part 50, Appendix B, Criterion XVI, "Corrective Action," for the licensee's failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on the train A emergency diesel generator. Specifically, after receiving the, "E
The inspectors documented a self-revealing non-cited violation of 10 CFR Part 50,
-5 Starting Air System Malfunction" alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator.
Appendix B, Criterion XVI, Corrective Action, for the licensees failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on the train A emergency diesel generator. Specifically, after receiving the, E-5 Starting Air System Malfunction alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator.


As a result, the train A emergency diesel generator was degraded for 20 days
As a result, the train A emergency diesel generator was degraded for 20 days, and was later rendered inoperable and non-functional for approximately 26 hours when operators removed the only air start subsystem that remained unaffected from service. This issue was entered into the corrective action program as Condition Report 14-18639, and the cause was corrected.
, and was later rendered inoperable and non-functional for approximately 26 hours when operators removed the only air start subsystem that remained unaffected from service
 
. This issue was entered into the corrective action program as Condition Report 14-18639, and the cause was corrected
Failure to identify the cause for the starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the E-5 Starting Air System Malfunction alarm resulted in the train A emergency diesel generator being degraded and later inoperable. Using NRC Inspection Manual 0609, Appendix A, The Significance Determination Process for Findings At-Power, the finding was determined to be of very low safety significance (Green) because it did not: 1) affect the design or qualification of a mitigating structure, system, or component; 2) represent a loss of system and/or function; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and 4) represent an actual loss of function of one or more non-technical specification trains of equipment designated as having high safety-significance. This finding has a cross-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the causes and extent of conditions commensurate with the safety significance. Specifically, the licensees failure to fully evaluate the cause of the starting air system alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable [P.2].
. Failure to identify the cause for the starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the "E
  (Section 71111.15)
-5 Starting Air System Malfunction" alarm resulted in the train A emergency diesel generator being degraded and later inoperable. Using NRC Inspection Manual 0609, Appendix A, "The Significance Determination Process for Findings At-Power," the finding was determined to be of very low safety significance (Green) because it did not:
1) affect the design or qualification of a mitigating structure, system, or c omponent; 2) represent a loss of system and/or function
; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time
; and 4) represent an actual loss of function of one or more non-technical specification trains of equipment designated as having high safety-significance. This finding has a cross-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the c auses and extent of conditions commensurate with the safety significance. Specifically, the licensee
's failure to fully evaluate the cause of the starting air system alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable
[P.2]. (Section 71111.15)  


===Cornerstone: Miscellaneous===
===Cornerstone: Miscellaneous===
* SL-IV. The inspectors identified a non-cited violation of 10 CFR 50.71(e), Maintenance of Records, Making Reports, for the failure to update the Updated Final Safety Analysis Report with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.


SL-IV. The inspectors identified a non-cited violation of 10 CFR 50.71(e), "Maintenance of Records, Making Reports," for the failure to update the Updated Final Safety Analysis Report with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.
The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRCs ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures.


The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRC's ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance
Cross-cutting aspects are not assigned to traditional enforcement violations.
, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures. Cross-cutting aspects are not assigned to traditional enforcement violations.


  (Section 4OA2.3)
  (Section 4OA2.3)


=PLANT STATUS=
=PLANT STATUS=
Line 117: Line 75:
Units 1 and 2 operated at 100 percent power for the entire inspection period.
Units 1 and 2 operated at 100 percent power for the entire inspection period.


REPORT DETAIL S
REPORT DETAILS


==REACTOR SAFETY==
==REACTOR SAFETY==
Cornerstones: Initiating Events, Mitigating Systems, and Barrier Integrity 1 R 01 Adverse Weather Protection (71111.01)
Cornerstones: Initiating Events, Mitigating Systems, and Barrier Integrity {{a|1R01}}
 
==1R01 Adverse Weather Protection==
{{IP sample|IP=IP 71111.01}}
===.1 Readiness for Seasonal Extreme Weather Conditions===
===.1 Readiness for Seasonal Extreme Weather Conditions===


====a. Inspection Scope====
====a. Inspection Scope====
On November 12, 2014, the inspectors completed an inspection of the station's readiness for seasonal extreme weather conditions. The inspectors reviewed the licensee's adverse weather procedures for cold weather preparations and evaluated the licensee's implementation of these procedures. The inspectors verified that prior to the onset of cold weather; the licensee had corrected weather-related equipment deficiencies identified during the previous cold weather season
On November 12, 2014, the inspectors completed an inspection of the stations readiness for seasonal extreme weather conditions. The inspectors reviewed the licensees adverse weather procedures for cold weather preparations and evaluated the licensees implementation of these procedures. The inspectors verified that prior to the onset of cold weather; the licensee had corrected weather-related equipment deficiencies identified during the previous cold weather season.
. The inspectors selected one risk-significant system that w as required to be protected from winter weather:  Unit 1 boric acid system Unit 2 boric acid system


The inspectors reviewed the licensee's procedures and design information to ensure the system would remain functional when challenged by adverse weather.
The inspectors selected one risk-significant system that was required to be protected from winter weather:
* Unit 1 boric acid system
* Unit 2 boric acid system The inspectors reviewed the licensees procedures and design information to ensure the system would remain functional when challenged by adverse weather. The inspectors verified that operator actions described in the licensees procedures were adequate to maintain readiness of these systems. The inspectors walked down portions of these systems to verify the physical condition of the adverse weather protection features.


The inspectors verified that operator actions described in the licensee's procedures were adequate to maintain readiness of these systems. The inspectors walked down portions of these systems to verify the physical condition of the adverse weather protection features.
These activities constituted one sample of readiness for seasonal adverse weather, as defined in Inspection Procedure 71111.01.
 
These activities constitute d one sample of readiness for seasonal adverse weather , a s defined in Inspection Procedure 71111.01.


====b. Findings====
====b. Findings====
Line 140: Line 98:


====a. Inspection Scope====
====a. Inspection Scope====
On December 30, 2014, the inspectors completed an inspection of the station's readiness to cope with external flooding. After reviewing the licensee's flooding analysis, the inspectors chose two plant areas that were susceptible to flooding:
On December 30, 2014, the inspectors completed an inspection of the stations readiness to cope with external flooding. After reviewing the licensees flooding analysis, the inspectors chose two plant areas that were susceptible to flooding:
Unit s 1 and 2 , emergency diesel generator buildings Unit s 1 and 2 , mechanical auxiliary buildings The inspectors reviewed plant design features and licensee procedures for coping with flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether credited operator actions could be successfully accomplished.
* Units 1 and 2, emergency diesel generator buildings
* Units 1 and 2, mechanical auxiliary buildings


These activities constitute d one sample of readiness to cope with external flooding
The inspectors reviewed plant design features and licensee procedures for coping with flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether credited operator actions could be successfully accomplished.
, a s defined in Inspection Procedure 71111.01.
 
These activities constituted one sample of readiness to cope with external flooding, as defined in Inspection Procedure 71111.01.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R04}}
 
==1R04 Equipment Alignment==
1 R 04 Equipment Alignment (71111.04)
{{IP sample|IP=IP 71111.04}}
Complete Walkdown
Complete Walkdown


====a. Inspection Scope====
====a. Inspection Scope====
On December 21, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, electrical auxiliary building heating
On December 21, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, electrical auxiliary building heating, ventilation, and air conditioning system. The inspectors reviewed the licensees procedures and system design information to determine the correct lineup for the existing plant configuration.
, ventilation
, and air conditioning system. The inspectors reviewed the licensee's procedures and system design information to determine the correct lineup for the existing plant configuration. The inspectors also reviewed open condition reports tracked by the licensee's operations and engineering departments.


The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.
The inspectors also reviewed open condition reports tracked by the licensees operations and engineering departments. The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.


On December 30, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, 13.8 kV electrical system. The inspectors reviewed the licensee's procedures and system design information to determine the correct lineup for the existing plant configuration. The inspectors also reviewed open condition reports tracked by the licensee's operations and engineering departments. The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.
On December 30, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, 13.8 kV electrical system. The inspectors reviewed the licensees procedures and system design information to determine the correct lineup for the existing plant configuration. The inspectors also reviewed open condition reports tracked by the licensees operations and engineering departments. The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.


These activities constitute d two complete system walk
These activities constituted two complete system walk-down samples, as defined in Inspection Procedure 71111.04.
-down sample s , as defined in Inspection Procedure 71111.04.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R05}}
 
==1R05 Fire Protection==
1 R 05 Fire Protection (71111.05)
{{IP sample|IP=IP 71111.05}}
Quarterly Inspection
Quarterly Inspection


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors evaluated the licensee's fire protection program for operational status and material condition. The inspectors focused their inspection on six plant areas important to safety
The inspectors evaluated the licensees fire protection program for operational status and material condition. The inspectors focused their inspection on six plant areas important to safety:
November 12, 2014 , Unit 2 , Fire Zones 084 and 00 3 November 20, 2014, Unit 1, Fire Zone Z042 November 20, 2014, Unit 1, Fire Zone Z026 November 20, 2014
* November 12, 2014, Unit 2, Fire Zones 084 and 003
, Unit 1, Fire Zone Z016 November 21, 2014, Unit 2, Fire Zone Z 053  November 21, 2014, Unit 2, Fire Zone Z004 For each area, the inspectors evaluated the fire plan against defined hazards and defense-in-depth features in the licensee's fire protection program. The inspectors evaluated control of transient combustibles and ignition sources, fire detection and suppression systems, manual fire fighting equipment and capability, passive fire protection features, and compensatory measures for degraded conditions.
* November 20, 2014, Unit 1, Fire Zone Z042
* November 20, 2014, Unit 1, Fire Zone Z026
* November 20, 2014, Unit 1, Fire Zone Z016
* November 21, 2014, Unit 2, Fire Zone Z053
* November 21, 2014, Unit 2, Fire Zone Z004 For each area, the inspectors evaluated the fire plan against defined hazards and defense-in-depth features in the licensees fire protection program. The inspectors evaluated control of transient combustibles and ignition sources, fire detection and suppression systems, manual firefighting equipment and capability, passive fire protection features, and compensatory measures for degraded conditions.


These activities constitute d six quarterly inspection sample s , as defined in Inspection Procedure 71111.05.
These activities constituted six quarterly inspection samples, as defined in Inspection Procedure 71111.05.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R06}}
 
==1R06 Flood Protection Measures==
1 R 06 Flood Protection Measures (71111.06)
{{IP sample|IP=IP 71111.06}}


====a. Inspection Scope====
====a. Inspection Scope====
On December 30, 2014, the inspectors completed an inspection of the station's ability to mitigate flooding due to internal causes. After reviewing the licensee's flooding analysis, the inspectors chose one plant area containing risk
On December 30, 2014, the inspectors completed an inspection of the stations ability to mitigate flooding due to internal causes. After reviewing the licensees flooding analysis, the inspectors chose one plant area containing risk-significant structures, systems, and components that were susceptible to flooding:
-significant structures, systems, and components that were susceptible to flooding:
* Unit 1, train A, B, and C essential cooling water pump rooms The inspectors reviewed plant design features and licensee procedures for coping with internal flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether operator actions credited for flood mitigation could be successfully accomplished.
Unit 1, train A, B, and C essential cooling water pump rooms The inspectors reviewed plant design features and licensee procedures for coping with internal flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether operator actions credited for flood mitigation could be successfully accomplished.


These activities constitute completion of one flood protection measures sample, as defined in Inspection Procedure 71111.06.
These activities constitute completion of one flood protection measures sample, as defined in Inspection Procedure 71111.06.


====b. Findings====
====b. Findings====
No findings were identifi ed. 1 R 07 Heat Sink Performance (71111.07)
No findings were identified. {{a|1R07}}
==1R07 Heat Sink Performance==
{{IP sample|IP=IP 71111.07}}


====a. Inspection Scope====
====a. Inspection Scope====
On October 24, 2014 , the inspectors completed an inspection of the readiness and availability of three risk-significant heat exchangers. The inspectors verified the licensee used the industry standard periodic maintenance method outlined in EPRI NP-7552, and observed the licensee's inspection of the Unit 1, train B emergency diesel generator jacket water, lube oil, and intercooler heat exchangers and the material condition of the heat exchanger internals. Additionally, the inspectors walked down the heat exchangers to observe their performance and material condition and verified that they were correctly categorized under the Maintenance Rule and were receiving the required maintenance.
On October 24, 2014, the inspectors completed an inspection of the readiness and availability of three risk-significant heat exchangers. The inspectors verified the licensee used the industry standard periodic maintenance method outlined in EPRI NP-7552, and observed the licensees inspection of the Unit 1, train B emergency diesel generator


These activities constitute completion of one heat sink performance annual review sample , as defined in Inspection Procedure 71111.07.
jacket water, lube oil, and intercooler heat exchangers and the material condition of the heat exchanger internals. Additionally, the inspectors walked down the heat exchangers to observe their performance and material condition and verified that they were correctly categorized under the Maintenance Rule and were receiving the required maintenance.
 
These activities constitute completion of one heat sink performance annual review sample, as defined in Inspection Procedure 71111.07.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R11}}
==1R11 Licensed Operator Requalification Program and Licensed Operator==


1 R 11 Licensed Operator Requalification Program and Licensed Operator Performance (71111.11)
Performance (71111.11)


===.1 Review of Licensed Operator Requalification===
===.1 Review of Licensed Operator Requalification===


====a. Inspection Scope====
====a. Inspection Scope====
On December 3, 2014, the inspectors observed an annual requalification test for licensed operators. The inspectors assessed the performance of the operators and the evaluators' critique of their performance. The inspectors also assessed the modeling and performance of the simulator during the requalification activities.
On December 3, 2014, the inspectors observed an annual requalification test for licensed operators. The inspectors assessed the performance of the operators and the evaluators critique of their performance. The inspectors also assessed the modeling and performance of the simulator during the requalification activities.


These activities constitute completion of one quarterly licensed operator requalification program sample , a s defined in Inspection Procedure 71111.11.
These activities constitute completion of one quarterly licensed operator requalification program sample, as defined in Inspection Procedure 71111.11.


====b. Findings====
====b. Findings====
Line 215: Line 180:


====a. Inspection Scope====
====a. Inspection Scope====
On December 17, 2014, the inspectors observed the performance of on
On December 17, 2014, the inspectors observed the performance of on-shift licensed operators in the plants main control room and in the plant. At the time of the observations, the plant was in a period of heightened activity due to lowering reactor power and performing a surveillance run of the turbine-driven auxiliary feedwater pump (train D equipment), while in a train A work week to prove operability of the pump.
-shift licensed operators in the plant's main control room and in the plant. At the time of the observations, the plant was in a period of heightened activity due to lowering reactor power and performing a surveillance run of the turbine
-driven auxiliary feedwater pump (train D equipment), while in a train A work week to prove operability of the pump.


In addition, the inspectors assessed the operators' adherence to plant procedures, including conduct of operations procedure and other operations department policies.
In addition, the inspectors assessed the operators adherence to plant procedures, including conduct of operations procedure and other operations department policies.


These activities constitute completion of one quarterly licensed operator performance sample, as defined in Inspection Procedure 71111.11.
These activities constitute completion of one quarterly licensed operator performance sample, as defined in Inspection Procedure 71111.11.
Line 229: Line 192:


====a. Inspection Scope====
====a. Inspection Scope====
(Units 1 and 2) The licensed operator requalification program involves two training cycles that are conducted over a 2
(Units 1 and 2)
-year period. In the first cycle, the annual cycle, the operators are administered an operating test consisting of job performance measures and simulator scenarios. In the second part of the training cycle, the biennial cycle, operators are administered an operating test and a comprehensive written examination. For this annual inspection requirement
The licensed operator requalification program involves two training cycles that are conducted over a 2-year period. In the first cycle, the annual cycle, the operators are administered an operating test consisting of job performance measures and simulator scenarios. In the second part of the training cycle, the biennial cycle, operators are administered an operating test and a comprehensive written examination. For this annual inspection requirement, the licensee was in the first part of the training cycle.
, the licensee was in the first part of the training cycle.


The inspector s reviewed the results of the examinations and operating tests for both units to satisfy the annual inspection requirements.
The inspectors reviewed the results of the examinations and operating tests for both units to satisfy the annual inspection requirements.


On December 15, 2014, the licensee informed the lead inspector of the following results for Unit s 1 and 2:   Fourteen of fifteen crews passed the simulator portion of the operating test Ninety-four of ninety-six licensed operators passed the simulator portion of the operating test Ninety-five of ninety-six licensed operators passed the Job Performance Measure portion of the examination All of the individuals that failed the applicable portions of the operating test were remediated, retested, and passed their retake operating tests prior to returning to shift.
On December 15, 2014, the licensee informed the lead inspector of the following results for Units 1 and 2:
* Fourteen of fifteen crews passed the simulator portion of the operating test
* Ninety-four of ninety-six licensed operators passed the simulator portion of the operating test
* Ninety-five of ninety-six licensed operators passed the Job Performance Measure portion of the examination All of the individuals that failed the applicable portions of the operating test were remediated, retested, and passed their retake operating tests prior to returning to shift.


The inspectors completed one inspection sample of the annual licensed operator requalification program.
The inspectors completed one inspection sample of the annual licensed operator requalification program.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R12}}
==1R12 Maintenance Effectiveness==
{{IP sample|IP=IP 71111.12}}


1 R 12 Maintenance Effectiveness (71111.12)
====a. Inspection Scope====
The inspectors reviewed three instances of degraded performance or condition of safety-related structures, systems, and components:
* October 14, 2014, Unit 1, train A emergency diesel generator failed to start following calibration of pressure switches in the starting air system
* December 15, 2014, Unit 1, train A qualified display processing system due to recent Maintenance Rule function failures and unavailability
* December 15, 2014, Unit 1, train B high head safety injection pump due to extended unavailability to rebuild pump seal in June 2014


====a. Inspection Scope====
The inspectors reviewed the extent of condition of possible common cause structure, system, and component failures and evaluated the adequacy of the licensees corrective actions. The inspectors reviewed the licensees work practices to evaluate whether these may have played a role in the degradation of the structure, system, and component. The inspectors assessed the licensees characterization of the degradation in accordance with 10 CFR 50.65 (the Maintenance Rule), and verified that the licensee was appropriately tracking degraded performance and conditions in accordance with the Maintenance Rule.
The inspectors reviewed three instance s of degraded performance or condition of safety-related structures, systems, and components
:  October 14, 2014 , Unit 1, train A emergency diesel generator failed to start following calibration of pressure switches in the starting air system December 15, 2014, Unit 1, train A qualified display processing system due to recent Maintenance Rule function failures and unavailability December 15, 2014, Unit 1, train B high head safety injection pump due to extended unavailability to rebuild pump seal in June 2014 The inspectors reviewed the extent of condition of possible common cause structure, system, and component failures and evaluated the adequacy of the licensee's corrective actions. The inspectors reviewed the licensee's work practices to evaluate whether these may have played a role in the degradation of the structure, system, and component. The inspectors assessed the licensee's characterization of the degradation in accordance with 10 CFR 50.65 (the Maintenance Rule), and verified that the licensee was appropriately tracking degraded performance and conditions in accordance with the Maintenance Rule.


These activities constitute d completion of three maintenance effectiveness sampl e s , a s defined in Inspection Procedure 71111.12.
These activities constituted completion of three maintenance effectiveness samples, as defined in Inspection Procedure 71111.12.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R13}}
 
==1R13 Maintenance Risk Assessments and Emergent Work Control==
1 R 13 Maintenance Risk Assessments and Emergent Work Control (71111.13)
{{IP sample|IP=IP 71111.13}}


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed three risk assessments performed by the licensee prior to changes in plant configuration and the risk management actions taken by the licensee in response to elevated risk:
The inspectors reviewed three risk assessments performed by the licensee prior to changes in plant configuration and the risk management actions taken by the licensee in response to elevated risk:
October 15, 2014 , Unit 1, train A 125 Vdc battery E1A11 breaker replacement using a risk
* October 15, 2014, Unit 1, train A 125 Vdc battery E1A11 breaker replacement using a risk-informed allowed outage time
-informed allowed outage time November 12, 2014, Unit 2, train D 125 Vdc battery E2D11 breaker replacement using a risk
* November 12, 2014, Unit 2, train D 125 Vdc battery E2D11 breaker replacement using a risk-informed allowed outage time
-informed allowed outage time December 29, 2014, Unit 2, train C mechanical seal replacement of the high head safety injection pump 2C coincident with suction line flange gasket replacement of low head safety injection pump 2C The inspectors verified that these risk assessment s were performed timely and in accordance with the requirements of 10 CFR 50.65 (the Maintenance Rule) and plant procedures. The inspectors reviewed the accuracy and completeness of the licensee's risk assessmen ts and verified that the licensee implemented appropriate risk management actions based on the result of the assessmen ts. The inspectors also reviewed the licensee's actions for implementing the Configuration Risk Management Program for determining and implementing a risk
* December 29, 2014, Unit 2, train C mechanical seal replacement of the high head safety injection pump 2C coincident with suction line flange gasket replacement of low head safety injection pump 2C The inspectors verified that these risk assessments were performed timely and in accordance with the requirements of 10 CFR 50.65 (the Maintenance Rule) and plant procedures. The inspectors reviewed the accuracy and completeness of the licensees risk assessments and verified that the licensee implemented appropriate risk management actions based on the result of the assessments.
-informed allowed outage time for the following emergent issues listed above:
 
1) Technical Specification 3.8.2.1.a for battery E1 A 11 DC breaker replacement
The inspectors also reviewed the licensees actions for implementing the Configuration Risk Management Program for determining and implementing a risk-informed allowed outage time for the following emergent issues listed above: 1) Technical Specification 3.8.2.1.a for battery E1A11 DC breaker replacement, and 2) Technical Specification 3.8.2.1.a for battery E2D11 DC breaker replacement.
, and 2) Technical Specification 3.8.2.1.a for battery E2D11 DC breaker replacement.


The inspectors also observed portions of three emergent work activities that had the potential to cause an initiating event, to affect the functional capability of mitigating systems, or to impact barrier integrity:
The inspectors also observed portions of three emergent work activities that had the potential to cause an initiating event, to affect the functional capability of mitigating systems, or to impact barrier integrity:
October 23, 2014, Unit 1, emergent card replacement in the train A qualified display processing system in a train B work week November 19, 2014, Unit 2, unplanned extension of work window for train B component cooling water pump failing post
* October 23, 2014, Unit 1, emergent card replacement in the train A qualified display processing system in a train B work week
-maintenance test concurrent with battery E 2 A-11 test discharge and breaker replacement November 22, 2014, Unit 2 , emergent failure of train A solid state protection syste m that required entry into a 24-hour shutdown action statement The inspectors verified that the licensee appropriately developed and followed a work plan for these activities. The inspectors verified that the licensee took precautions to minimize the impact of the work activities on unaffected structures, systems, and components
* November 19, 2014, Unit 2, unplanned extension of work window for train B component cooling water pump failing post-maintenance test concurrent with battery E2A-11 test discharge and breaker replacement
.
* November 22, 2014, Unit 2, emergent failure of train A solid state protection system that required entry into a 24-hour shutdown action statement The inspectors verified that the licensee appropriately developed and followed a work plan for these activities. The inspectors verified that the licensee took precautions to minimize the impact of the work activities on unaffected structures, systems, and components.


These activities constitute completion of three maintenance risk assessments and three emergent work control inspection sampl es , as defined in Inspection Procedure 71111.13.
These activities constitute completion of three maintenance risk assessments and three emergent work control inspection samples, as defined in Inspection Procedure 71111.13.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R15}}
==1R15 Operability Determinations and Functionality Assessments==
{{IP sample|IP=IP 71111.15}}
 
====a. Inspection Scope====
The inspectors reviewed six operability determinations and functionality assessments that the licensee performed for degraded or nonconforming systems, structures, and components:
* October 14, 2014, operability determination of Unit 1, train A emergency diesel generator failure to start due to mispositioned turning gear interlock valve PSV-5439
* October 21, 2014, functionality assessment of Units 1 and 2 low pressure turbines following identification of elevated seismic vibration due to rotor support system for the turbines
* October 22, 2014, operability determination of Unit 2, train A essential chiller water pump 21A due to an oil analysis that indicated high wear particle concentration and high copper metal
* December 17, 2014, operability determination of Unit 2, train D turbine-driven auxiliary feedwater pump due to declining trend in governor performance
* December 23, 2014, functionality assessment of Unit 2 unit auxiliary transformer to auxiliary bus 2H supply breaker P-230 found with a sticking auxiliary contact switch
* December 24, 2014, functionality assessment of Unit 1 centrifugal charging pump 1A for low recirculation flow rate


1 R 15 Operability Determinations and Functionality Assessments (71111.15)
The inspectors reviewed the timeliness and technical adequacy of the licensees evaluations. Where the licensee determined the degraded system, structure, or component to be operable or functional, the inspectors verified that the licensees compensatory measures were appropriate to provide reasonable assurance of operability or functionality. The inspectors verified that the licensee had considered the effect of other degraded conditions on the operability or functionality of the degraded system, structure, or component.


====a. Inspection Scope====
These activities constitute completion of six operability and functionality review samples, as defined in Inspection Procedure 71111.15.
The inspectors reviewed six operability determinations and functionality assessments that the licensee performed fo r degraded or nonconforming systems, structures, and components
:  October 14, 2014 , operability determination of Unit 1, train A emergency diesel g enerator failure to start due to mispositioned turning gear interlock valve PSV-5439    October 21, 2014, functionality assessment of Unit s 1 and 2 low pressure turbines following identification of elevated seismic vibration due to rotor support system for the turbines October 22, 2014, operability determination of Unit 2, train A essential chiller water pump 21A due to an oil analysis that indicated high wear particle concentration and high copper metal December 17, 2014, operability determination of Unit 2, train D turbine-driven auxiliary feedwater pump due to declining trend in governor performance December 23, 2014, functionality assessment of Unit 2 unit auxiliary transformer to auxiliary bus 2H supply breaker P-230 found with a sticking auxiliary contact switch  December 24, 2014, functionality assessment of Unit 1 centrifugal charging pump 1A for low recirculation flow rate The inspectors reviewed the timeliness and technical adequacy of the licensee's evaluations. Where the licensee determined the degraded system, structure
, or component to be operable or functional, the inspectors verified that the licensee's compensatory measures were appropriate to provide reasonable assurance of operability or functionality. The inspectors verified that the licensee had considered the effect of other degraded conditions on the operability or functionality of the degraded system, structure, or component
. These activities constitute completion of six operability and functionality review sampl es , as defined in Inspection Procedure 71111.15.


====b. Findings====
====b. Findings====
Introduction
. The inspectors documented a Green self
-revealing non
-cited violation of 10 CFR Part 50, Appendix B, Criterion XVI, "Corrective Action," for the licensee's failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on train A emergency diesel generator.


Specifically, after receiving the "E-5 Starting Air System Malfunction" local alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator. As a result, train A emergency diesel generator was inoperable and non
=====Introduction.=====
-functional for approximately 26 hours.  
The inspectors documented a Green self-revealing non-cited violation of 10 CFR Part 50, Appendix B, Criterion XVI, Corrective Action, for the licensees failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on train A emergency diesel generator. Specifically, after receiving the E-5 Starting Air System Malfunction local alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator. As a result, train A emergency diesel generator was inoperable and non-functional for approximately 26 hours.


=====Description.=====
=====Description.=====
On September 22, 2014, during a surveillance test of train A emergency diesel generator, operators unexpectedly received local alarm, "E-5 Starting Air Malfunction
On September 22, 2014, during a surveillance test of train A emergency diesel generator, operators unexpectedly received local alarm, E-5 Starting Air Malfunction, which would not clear. The alarm response procedure directed operators to verify the correct valve lineup for the starting air system. Operators completed the valve lineup with no discrepancies noted. The licensee incorrectly assumed that the cause of the alarm was one or more of the pressure switches associated with the turning gear interlock circuitry. This issue was documented in Condition Report 14-17053.
," which would not clear. The alarm response procedure directed operators to verify the correct valve lineup for the starting air system. Operators completed the valve lineup with no discrepancies noted. The licensee incorrectly assumed that the cause of the alarm was one or more of the pressure switches associated with the turning gear interlock circuitry. This issue was documented in Condition Report 14-17053. Calibration of starting air system pressure switches was tentatively scheduled for December 2014.
 
Calibration of starting air system pressure switches was tentatively scheduled for December 2014.


On September 27, 2014 , train A emergency diesel generator was started to prove operability. The starting time was 8.12 seconds, approximately one second slower than the normal starting time, and local alarm "E
On September 27, 2014, train A emergency diesel generator was started to prove operability. The starting time was 8.12 seconds, approximately one second slower than the normal starting time, and local alarm E-5 Starting Air Malfunction, remained locked in. The licensee attributed the slower than normal start time to a starting air system relief valve which required work and was being tracked by Condition Report 14-17423.
-5 Starting Air Malfunction," remained locked in. The licensee attributed the slower than normal start time to a starting air system relief valve which required work and was being tracked by Condition Report 14-17423. On October 12, 2014 , at 9:30 p.m., starting air receiver 11 redundant air supply to starting air receiver 12 was isolated and tagged out for planned maintenance. At this time the "E
-5 Starting Air Malfunction" alarm was still locked in.


On October 14, 2014 , at 12:06 a.m., the control room received a diesel generator trouble alarm and the following alarms locally at the emergency diesel generator:  "Bypassed/Inoperable" alarm, "Starting Air Low Pressure" alarm, and the "DG Ready for Emergency" light was extinguished. Operations immediately declared train A emergency diesel generator inoperable and non-functional and entered a 14
On October 12, 2014, at 9:30 p.m., starting air receiver 11 redundant air supply to starting air receiver 12 was isolated and tagged out for planned maintenance. At this time the E-5 Starting Air Malfunction alarm was still locked in.
-day limiting condition for operation action statement for Technical Specification 3.8.1.a. The issue was documented in Condition Report 14-18639 and an apparent cause investigation was initiated. The licensee then performed a calibration of the starting air system pressure switches, however, none of the switches were out of tolerance enough to have caused the alarms that were received. On October 14, 2014 , at 9:2 5 p.m., the licensee attempted to start emergency diesel generator 11 to prove operability.


Train A emergency diesel generator failed to start.
On October 14, 2014, at 12:06 a.m., the control room received a diesel generator trouble alarm and the following alarms locally at the emergency diesel generator:
Bypassed/Inoperable alarm, Starting Air Low Pressure alarm, and the DG Ready for Emergency light was extinguished. Operations immediately declared train A emergency diesel generator inoperable and non-functional and entered a 14-day limiting condition for operation action statement for Technical Specification 3.8.1.a. The issue was documented in Condition Report 14-18639 and an apparent cause investigation was initiated. The licensee then performed a calibration of the starting air system


Further troubleshooting identified that turning gear interlock valve PSV-5439, for starting air receiver 12 , was out of position. The total travel for this valve is approximately 1/8 inch and was discovered to be 1/16 inch closed. In this position
pressure switches, however, none of the switches were out of tolerance enough to have caused the alarms that were received. On October 14, 2014, at 9:25 p.m., the licensee attempted to start emergency diesel generator 11 to prove operability. Train A emergency diesel generator failed to start.
, PSV-5439 blocked air from starting air receiver 12 to the starting air crank valves.


Based on that discovery, it became apparent that the train A emergency diesel generator had been degraded from September 22 until October 12 due to having only one functional starting air subsystem, and was rendered inoperable and non
Further troubleshooting identified that turning gear interlock valve PSV-5439, for starting air receiver 12, was out of position. The total travel for this valve is approximately 1/8 inch and was discovered to be 1/16 inch closed. In this position, PSV-5439 blocked air from starting air receiver 12 to the starting air crank valves. Based on that discovery, it became apparent that the train A emergency diesel generator had been degraded from September 22 until October 12 due to having only one functional starting air subsystem, and was rendered inoperable and non-functional from October 12 at 9:30 p.m. until October 14 at 12:06 a.m., a total of 26.6 hours.
-functional from Octob er 12 at 9:30 p.m. until October 14 at 12:06 a.m., a total of 26.6 hours. The failure to properly evaluate the cause of the starting air system alarm and recognize that PSV-5439 was out of position, as well as the failure to promptly confirm that the pressure switches were actually out of calibration as had been assumed resulted in taking the only unaffected starting air subsystem out of service for maintenance, rendering a degraded system inoperable.


The issue also resulted in an unplanned entry into a limiting condition for operation, a Maintenance Rule functional failure
The failure to properly evaluate the cause of the starting air system alarm and recognize that PSV-5439 was out of position, as well as the failure to promptly confirm that the pressure switches were actually out of calibration as had been assumed resulted in taking the only unaffected starting air subsystem out of service for maintenance, rendering a degraded system inoperable. The issue also resulted in an unplanned entry into a limiting condition for operation, a Maintenance Rule functional failure, and a mitigating system performance indicator failure to start.
, and a mitigating system performance indicator failure to start.


=====Analysis.=====
=====Analysis.=====
Failure to identify the cause for the emergency diesel generator starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the "E-5 Starting Air System Malfunction" alarm resulted in train A emergency diesel generator being degraded and later rendered inoperable. Using NRC Inspection Manual 0609, Appendix A, "The Significance Determination Process for Findings At
Failure to identify the cause for the emergency diesel generator starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the E-5 Starting Air System Malfunction alarm resulted in train A emergency diesel generator being degraded and later rendered inoperable.
-Power," the finding was determined to be of very low safety significance (Green) because it did not: 1) affect the design or qualification of a mitigating system, structure, or component
 
; 2) represent a loss of system and/or function; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time
Using NRC Inspection Manual 0609, Appendix A, The Significance Determination Process for Findings At-Power, the finding was determined to be of very low safety significance (Green) because it did not: 1) affect the design or qualification of a mitigating system, structure, or component; 2) represent a loss of system and/or function; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and 4) represent an actual loss of function of one or more non-technical specification trains of equipment designated as having high safety-significance. This finding has a cross-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the causes and extent of condition commensurate with the safety significance. Specifically, the licensee failed to fully evaluate the cause of the starting air system trouble alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable [P.2].
; and 4) represent an actual loss of function of one or more non
-technical specification trains of equipment designated as having high safety-significance. This finding has a cross
-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the causes and extent of condition commensurate with the safety significance. Specifically, the licensee failed to fully evaluate the cause of the starting air system trouble alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable [P.2].


=====Enforcement:=====
=====Enforcement:=====
Title 10 of the Code of Federal Regulations Part 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that "measures shall be established to assure that conditions adverse to quality, such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected.Contrary to this requirement, the licensee failed to promptly identify and correct a condition adverse to quality. Specifically, after receiving a starting air system malfunction alarm on train A emergency diesel g enerator , the licensee failed to identify and correct an out
Title 10 of the Code of Federal Regulations Part 50, Appendix B, Criterion XVI, Corrective Action, states, in part, that measures shall be established to assure that conditions adverse to quality, such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. Contrary to this requirement, the licensee failed to promptly identify and correct a condition adverse to quality. Specifically, after receiving a starting
-of-position valve in the starting air system. Because this finding was determined to be of very low safety significance (Green) and was entered into the licensee's corrective action program as Condition Report 14-18639, this violation is being treated as a non
 
-cited violation in accordance with Section 2.3.2.a of the NRC Enforcement Policy: NCV 05000498/2014005
air system malfunction alarm on train A emergency diesel generator, the licensee failed to identify and correct an out-of-position valve in the starting air system. Because this finding was determined to be of very low safety significance (Green) and was entered into the licensees corrective action program as Condition Report 14-18639, this violation is being treated as a non-cited violation in accordance with Section 2.3.2.a of the NRC Enforcement Policy: NCV 05000498/2014005-01, Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator.
-01, "Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator."  1 R 18 Plant Modifications (71111.18)
{{a|1R18}}
==1R18 Plant Modifications==
{{IP sample|IP=IP 71111.18}}
Permanent Modifications
Permanent Modifications


====a. Inspection Scope====
====a. Inspection Scope====
On October 22, 2014, the inspectors reviewed a permanent plant modification for the replacement of the Class 1E 125 Vdc battery output breaker
On October 22, 2014, the inspectors reviewed a permanent plant modification for the replacement of the Class 1E 125 Vdc battery output breaker.
. The inspectors reviewed the design and implementation of the modification. The inspectors verified that work activities involved in implementing the modification did not adversely impact operator actions that may be required in response to an emergency or other unplanned event. The inspectors verified that post
 
-modification testing was adequate to establish the operability of the structure, system, or component as modified.
The inspectors reviewed the design and implementation of the modification. The inspectors verified that work activities involved in implementing the modification did not adversely impact operator actions that may be required in response to an emergency or other unplanned event. The inspectors verified that post-modification testing was adequate to establish the operability of the structure, system, or component as modified.


These activities constitute completion of one sample of permanent modifications , a s defined in Inspection Procedure 71111.18
These activities constitute completion of one sample of permanent modifications, as defined in Inspection Procedure 71111.18


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R19}}
==1R19 Post-Maintenance Testing==
{{IP sample|IP=IP 71111.19}}


1 R 19 Post-Maintenance Testing (71111.19)
====a. Inspection Scope====
The inspectors reviewed six post-maintenance testing activities that affected risk-significant structures, systems, and components:
* October 15, 2014, Unit 1, train A 125 Vdc battery breaker 1EA11 following replacement
* October 29, 2014, Unit 2, train A essential chiller water pump 21A following motor bearing replacement
* October 30, 2014, Unit 1, train B emergency diesel generator following 5-year maintenance
* November 6, 2014, Unit 1, train B emergency diesel generator following flood panel re-installation
* November 22, 2014, Unit 2, train A solid state protection system following a fuse replacement
* December 12, 2014, Unit 2, train C residual heat removal pump following pump seal replacement The inspectors reviewed licensing- and design-basis documents for the structures, systems, and components and the maintenance and post-maintenance test procedures.


====a. Inspection Scope====
The inspectors observed the performance of the post-maintenance tests to verify that the licensee performed the tests in accordance with approved procedures, satisfied the established acceptance criteria, and restored the operability of the affected structures, systems, and components.
The inspectors reviewed six post-maintenance testing activities that affected risk-significant structures, systems
, and components
:  October 15, 2014, Unit 1 , train A 125 Vdc battery breaker 1EA11 following replacement October 29, 2014, Unit 2, train A essential chiller water pump 21A following motor bearing replacement October 30, 2014, Unit 1, train B emergency diesel generator following 5-year maintenance November 6, 2014, Unit 1, train B emergency diesel generator following flood panel re-installation November 22, 2014, Unit 2, train A solid state protection system following a fuse replacement December 12, 2014, Unit 2, train C residual heat removal pump following pump seal replacement The inspectors reviewed licensing- and design-basis documents for the structures, systems , and components and the maintenance and post-maintenance test procedures.


The inspectors observed the performance of the post
These activities constitute completion of six post-maintenance testing inspection samples, as defined in Inspection Procedure 71111.19.
-maintenance tests to verify that the licensee performed the tests in accordance with approved procedures, satisfied the established acceptance criteria, and restored the operability of the affected structures, systems , and component s. These activities constitute completion of six post-maintenance testing inspection sampl es , as defined in Inspection Procedure 71111.19.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1R22}}
 
==1R22 Surveillance Testing==
1 R 22 Surveillance Testing (71111.22)
{{IP sample|IP=IP 71111.22}}


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors observed three risk-significant surveillance tests and reviewed test results to verify that these tests adequately demonstrated that the structures, systems, and components were capable of performing their safety functions.
The inspectors observed three risk-significant surveillance tests and reviewed test results to verify that these tests adequately demonstrated that the structures, systems, and components were capable of performing their safety functions.


In-service test s:   December 17, 2014, Unit 2, train D auxiliary feedwater pump in-service test Other surveillance tests:
In-service tests:
October 22, 2014, Unit 1, train B emergency diesel generator ultrasonic examination of the master connecting rods October 31, 2014 , Unit 2, train B 125 Vdc Class IE battery modified performance surveillance test The inspectors verified that these test s met technical specification requirements, that the licensee performed the tests in accordance with their procedures, and that the results of the test satisfied appropriate acceptance criteria. The inspectors verified that the licensee restored the operability of the affected structure, system, and components following testing.
* December 17, 2014, Unit 2, train D auxiliary feedwater pump in-service test Other surveillance tests:
* October 22, 2014, Unit 1, train B emergency diesel generator ultrasonic examination of the master connecting rods
* October 31, 2014, Unit 2, train B 125 Vdc Class IE battery modified performance surveillance test The inspectors verified that these tests met technical specification requirements, that the licensee performed the tests in accordance with their procedures, and that the results of the test satisfied appropriate acceptance criteria. The inspectors verified that the licensee restored the operability of the affected structure, system, and components following testing.


These activities constitute completion of three surveillance testing inspection sampl es , as defined in Inspection Procedure 71111.22.
These activities constitute completion of three surveillance testing inspection samples, as defined in Inspection Procedure 71111.22.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified.  


===Cornerstone: Emergency Preparedness===
===Cornerstone: Emergency Preparedness===
{{a|1EP7}}
==1EP7 Exercise Evaluation - Hostile Action Event==
{{IP sample|IP=IP 71114.07}}


1 EP 7 Exercise Evaluation
====a. Inspection Scope====
- Hostile Action Event (71114.07)
The inspectors observed the November 5, 2014, biennial emergency plan exercise to verify the exercise acceptably tested the major elements of the emergency plan, provided opportunities for the emergency response organization to demonstrate key skills and functions, and demonstrated the licensees ability to coordinate with offsite emergency responders. The scenario simulated the following to demonstrate the licensees capability to implement its emergency plan under conditions of uncertain physical security:
* An armed attack on the site causing casualties among plant employees
* Loss of Unit 1 circulating water
* Trip of emergency diesel generator 12
* Loss of control over the Unit 1 auxiliary feedwater system
* A steam generator tube rupture on Unit 1
* A radiological release to the environment through the steam generator power-operated relief valve During the exercise, the inspectors observed activities in the control room simulator and the following emergency response facilities:
* Alternate Technical Support Center
* Alternate Operations Support Center
* Emergency Operations Facility
* Central and/or Secondary Alarm Stations
* Incident Command Post
* Joint Information Center The inspectors focused their evaluation of the licensees performance on event classification, offsite notification, recognition of offsite dose consequences, development of protective action recommendations, staffing of alternate emergency response facilities, and the coordination between the licensee and offsite agencies to ensure reactor safety under conditions of uncertain physical security.


====a. Inspection Scope====
The inspectors also assessed recognition of, and response to, abnormal and emergency plant conditions; the transfer of decision-making authority and emergency function responsibilities between facilities; onsite and offsite communications; protection of plant employees and emergency workers in an uncertain physical security environment; emergency repair evaluation and capability; and the overall implementation of the emergency plan to protect public health, safety, and the environment. The inspectors reviewed the current revision of the facility emergency plan, emergency plan
The inspectors observed the November 5, 201 4, biennial emergency plan exercise to verify the exercise acceptably tested the major elements of the emergency plan, provided opportunities for the emergency response organization to demonstrate key skills and functions, and demonstrated the licensee's ability to coordinate with offsite emergency responders. The scenario simulated the following to demonstrate the licensee's capability to implement its emergency plan under conditions of uncertain physical security
:  An armed attack on the site causing casualties among plant employees Loss of Unit 1 circulating water Trip of emergency diesel generator Loss of control over the Unit 1 auxiliary feedwater system A steam generator tube rupture on Unit A radiological release to the environment through the steam generator power-operated relief valve


During the exercise
implementing procedures associated with operation of the licensees primary and alternate emergency response facilities, and procedures for the performance of associated emergency and security functions.
, the inspectors observed activities in the control room simulator and the following emergency response facilities:
Alternate Technical Support Center Alternate Operations Support Center Emergency Operations Facility Central and/or Secondary Alarm Stations Incident Command Post Joint Information Center The inspectors focused their evaluation of the licensee's performance on event classification, offsite notification, recognition of offsite dose consequences, development of protective action recommendations, staffing of alternate emergency response facilities, and the coordination between the licensee and offsite agencies to ensure reactor safety under conditions of uncertain physical security.


The inspectors also assessed recognition of, and response to, abnormal and emergency plant conditions; the transfer of decision
The inspectors attended the post-exercise critiques in each emergency response facility to evaluate the initial licensee self-assessment of exercise performance. The inspectors also attended a November 19, 2014, presentation of critique items to plant management.
-making authority and emergency function responsibilities between facilities; onsite and offsite communications; protection of plant employees and emergency workers in an uncertain physical security environment
; emergency repair evaluation and capability; and the overall implementation of the emergency plan to protect public health, safety, and the environment. The inspectors reviewed the current revision of the facility emergency plan, emergency plan implementing procedures associated with operation of the licensee's primary and alternate emergency response facilities, and procedures for the performance of associated emergency and security functions.


The inspectors attended the post
The inspectors reviewed the scenarios of previous licensee drills conducted between January 2013 and October 2014 to determine whether the November 5, 2014, biennial exercise was independent of previous scenarios and avoided participant preconditioning, in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(g). The inspectors compared the observed exercise performance with corrective action program entries and after-action reports for drills and exercises conducted between January 2013 and October 2014 to determine whether previously-identified weaknesses had been corrected in accordance with the requirements of 10 CFR 50.47(b)(14) and 10 CFR Part 50, Appendix E, IV.F.
-exercise critiques in each emergency response facility to evaluate the initial licensee self
-assessment of exercise performance. The inspectors also attended a November 19, 2014, presentation of critique items to plant management.


The inspectors reviewed the scenario s of previous licensee drills conducted between January 2013 and October 2014 to determine whether the November 5, 201 4 , biennial exercise was independent of previous scenarios and avoided participant preconditioning, in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(g). The inspectors compared the observed exercise performance with corrective action progra m entries and after
These activities constituted completion of one exercise evaluation sample as defined in Inspection Procedure 71114.07.
-action reports for drills and exercises conducted between January 2013 and October 2014 to determine whether previously
-identified weaknesses had been corrected in accordance with the requirements of 10 CFR 50.47(b)(14) and 10 CFR Part 50, Appendix E, IV.F. These activities constituted completion of one exercise evaluation sample as defined in Inspection Procedure 71114.07.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|1EP8}}
 
==1EP8 Exercise Evaluation - Scenario Review==
1 EP 8 Exercise Evaluation  
{{IP sample|IP=IP 71114.08}}
- Scenario Review (71114.08)


====a. Inspection Scope====
====a. Inspection Scope====
The licensee submitted the preliminary exercise scenario for the November 5, 201 4 , biennial exercise to the NRC in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(b). The inspectors performed an in
The licensee submitted the preliminary exercise scenario for the November 5, 2014, biennial exercise to the NRC in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(b). The inspectors performed an in-office review of the proposed scenario to determine whether it would acceptably test the major elements of the licensees emergency plan and provide opportunities for the emergency response organization to demonstrate key skills and functions.
-office review of the proposed scenario to determine whether it would acceptably test the major elements of the licensee's emergency plan and provide opportunities for the emergency response organization to demonstrate key skills and functions.


====b. Findings====
====b. Findings====
Line 403: Line 379:


==OTHER ACTIVITIES==
==OTHER ACTIVITIES==
Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency Preparedness, Public Radiation Safety, Occupational Radiation Safety, and Security 4OA 1 Performance Indicator Verification (71151)
Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency Preparedness, Public Radiation Safety, Occupational Radiation Safety, and Security
{{a|4OA1}}
==4OA1 Performance Indicator Verification==
{{IP sample|IP=IP 71151}}
===.1 Mitigating Systems Performance Index: Emergency AC Power Systems (MS06)===


===.1 Mitigating Systems Performance Index:===
====a. Inspection Scope====
The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.


Emergency AC Power System s (MS06)
These activities constituted verification of the mitigating system performance index for emergency ac power systems for Unit 1, as defined in Inspection Procedure 71151.
 
====a. Inspection Scope====
The inspectors reviewed the licensee's mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the reported data. These activities constituted verification of the mitigating system performance index for emergency ac power systems for Unit 1, as defined in Inspection Procedure 71151.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified.


===.2 Mitigating Systems Performance Index===
===.2 Mitigating Systems Performance Index: High Pressure Injection Systems (MS07)===
: High Pressure Injection Systems (MS07)


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the reported data.
The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.


These activities constituted verification of the mitigating system performance index for high pressure injection systems for Unit 1, as defined in Inspection Procedure 71151.
These activities constituted verification of the mitigating system performance index for high pressure injection systems for Unit 1, as defined in Inspection Procedure 71151.
Line 426: Line 403:
No findings were identified.
No findings were identified.


===.3 Mitigating===
===.3 Mitigating Systems Performance Index: Heat Removal Systems (MS08)===
 
Systems Performance Index
: Heat Removal System s (MS08)


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the reported data.
The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.


These activities constituted verification of the mitigating system performance index for heat removal systems for Unit 1, as defined in Inspection Procedure 71151.
These activities constituted verification of the mitigating system performance index for heat removal systems for Unit 1, as defined in Inspection Procedure 71151.
Line 439: Line 413:
No findings were identified.
No findings were identified.


===.4 Mitigating Systems Performance Index===
===.4 Mitigating Systems Performance Index: Residual Heat Removal Systems (MS09)===
: Residual Heat Removal System s (MS09)


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the reported data.
The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.


These activities constituted verification of the mitigating system performance index for residual heat removal systems for Unit s 1 and 2, as defined in Inspection Procedure 71151.
These activities constituted verification of the mitigating system performance index for residual heat removal systems for Units 1 and 2, as defined in Inspection Procedure 71151.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified.


===.5 Mitigating Systems Performance===
===.5 Mitigating Systems Performance Index: Cooling Water Support Systems (MS10)===
 
Index: Cooling Water Support Systems (MS10)


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the reported data.
The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.


These activities constituted verification of the mitigating system performance index for cooling water support systems for Units 1 and 2, as defined in Inspection Procedure 71151.
These activities constituted verification of the mitigating system performance index for cooling water support systems for Units 1 and 2, as defined in Inspection Procedure 71151.
Line 465: Line 436:


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's evaluated exercises and selected drill and training evolutions that occurred between July 2013 and September 2014 to verify the accuracy of the licensee's data for classification, notification, and protective action recommendation opportunities. The inspectors reviewed a sample of the licensee's completed classifications, notifications, and protective action recommendations to verify their timeliness and accuracy. The inspectors used Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7 , to determine the accuracy of the data reported.
The inspectors reviewed the licensees evaluated exercises and selected drill and training evolutions that occurred between July 2013 and September 2014 to verify the accuracy of the licensees data for classification, notification, and protective action recommendation opportunities. The inspectors reviewed a sample of the licensees completed classifications, notifications, and protective action recommendations to verify
 
their timeliness and accuracy. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.


These activities constituted verification of the drill/exercise performance indicator as defined in Inspection Procedure 71151.
These activities constituted verification of the drill/exercise performance indicator as defined in Inspection Procedure 71151.
Line 475: Line 448:


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's records for participation in drill and training evolutions between July 2013 and September 2014 to verify the accuracy of the licensee's data for drill participation opportunities. The inspectors verified that all members of the licensee's emergency response organization in the identified key positions had been counted in the reported performance indicator data. The inspectors reviewed the licensee's basis for reporting the percentage of emergency response organization members who participated in a drill. The inspectors reviewed drill attendance records and verified a sample of those reported as participating. The inspectors used Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the data reported. These activities constituted verification of the emergency response organization drill participation performance indicator as defined in Inspection Procedure 71151.
The inspectors reviewed the licensees records for participation in drill and training evolutions between July 2013 and September 2014 to verify the accuracy of the licensees data for drill participation opportunities. The inspectors verified that all members of the licensees emergency response organization in the identified key positions had been counted in the reported performance indicator data. The inspectors reviewed the licensees basis for reporting the percentage of emergency response organization members who participated in a drill. The inspectors reviewed drill attendance records and verified a sample of those reported as participating. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.
 
These activities constituted verification of the emergency response organization drill participation performance indicator as defined in Inspection Procedure 71151.


====b. Findings====
====b. Findings====
Line 483: Line 458:


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's records of alert and notification system tests conducted between July 2013 and September 2014 to verify the accuracy of the licensee's data for siren system testing opportunities. The inspectors reviewed procedural guidance on assessing alert and notification system opportunities and the results of periodic alert and notification system operability tests. The inspectors used  
The inspectors reviewed the licensees records of alert and notification system tests conducted between July 2013 and September 2014 to verify the accuracy of the licensees data for siren system testing opportunities. The inspectors reviewed procedural guidance on assessing alert and notification system opportunities and the results of periodic alert and notification system operability tests. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.
 
Nuclear Energy Institute Document 99-02, "Regulatory Assessment Performance Indicator Guideline," Revision 7, to determine the accuracy of the data reported.


These activities constituted verification of the alert and notification system reliability performance indicator as defined in Inspection Procedure 71151.
These activities constituted verification of the alert and notification system reliability performance indicator as defined in Inspection Procedure 71151.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified. {{a|4OA2}}
 
==4OA2 Problem Identification and Resolution==
OA 2 Problem Identification and Resolution (71152)
{{IP sample|IP=IP 71152}}
 
===.1 Routine Review===
===.1 Routine Review===


====a. Inspection Scope====
====a. Inspection Scope====
Throughout the inspection period, the inspectors performed daily reviews of items entered into the licensee's corrective action program and periodically attended the licensee's condition report screening meetings. The inspectors verified that licensee personnel were identifying problems at an appropriate threshold and entering these problems into the corrective action program for resolution. The inspectors verified that the licensee developed and implemented corrective actions commensurate with the significance of the problems identified.
Throughout the inspection period, the inspectors performed daily reviews of items entered into the licensees corrective action program and periodically attended the licensees condition report screening meetings. The inspectors verified that licensee personnel were identifying problems at an appropriate threshold and entering these problems into the corrective action program for resolution. The inspectors verified that the licensee developed and implemented corrective actions commensurate with the significance of the problems identified. The inspectors also reviewed the licensees problem identification and resolution activities during the performance of the other inspection activities documented in this report.
 
The inspectors also reviewed the licensee's problem identification and resolution activities during the performance of the other inspection activities documented in this report.


====b. Findings====
====b. Findings====
No findings were identified.
No findings were identified.


===.2 Semi annual Trend Review===
===.2 Semiannual Trend Review===


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors reviewed the licensee's corrective action program, performance indicators, system health reports, and other documentation to identify trends that might indicate the existence of a more significant safety issue. The inspectors verified that the licensee was taking corrective actions to address identified adverse trends.
The inspectors reviewed the licensees corrective action program, performance indicators, system health reports, and other documentation to identify trends that might indicate the existence of a more significant safety issue. The inspectors verified that the licensee was taking corrective actions to address identified adverse trends.


These activities constitute completion of one semiannual trend review sample , a s defined in Inspection Procedure 71152. b. Observations and Assessments The inspectors identified trend s in licensed reactor operator knowledge and application of technical specifications
These activities constitute completion of one semiannual trend review sample, as defined in Inspection Procedure 71152.
, and operator knowledge of plant equipment issues.


The inspectors noted several instances where licensed operators demonstrated a lack of familiarity with technical specification requirement s. Examples include:
b. Observations and Assessments The inspectors identified trends in licensed reactor operator knowledge and application of technical specifications, and operator knowledge of plant equipment issues.
On October 6, 2014, operators fail ed to recognize the need to enter a 24-hour shutdown action statement in Technical Specification 3.8.1.1.e , while the north bus was out of service and in an alternate offsite power alignment and being notified by the grid dispatcher that post
-trip minimum grid voltage would not be met (the condition only lasted for two hours, therefore
, no technical specification was violated
).


On October 14, 2014, the Unit 1 shift manager briefed the oncoming shift on the plant status, but incorrectly reported that the train A emergency diesel generator was functional. The resident inspectors challenged the decision that the train was functional and later that day
The inspectors noted several instances where licensed operators demonstrated a lack of familiarity with technical specification requirements. Examples include:
, the train A emergency diesel generator was tested and shown to have been non-functional due to a starting air system problem.
* On October 6, 2014, operators failed to recognize the need to enter a 24-hour shutdown action statement in Technical Specification 3.8.1.1.e, while the north bus was out of service and in an alternate offsite power alignment and being notified by the grid dispatcher that post-trip minimum grid voltage would not be met (the condition only lasted for two hours, therefore, no technical specification was violated).
* On October 14, 2014, the Unit 1 shift manager briefed the oncoming shift on the plant status, but incorrectly reported that the train A emergency diesel generator was functional. The resident inspectors challenged the decision that the train was functional and later that day, the train A emergency diesel generator was


On November 21, 2014 , the Unit 2 shift manager incorrectly applied the time of discovery when the train A solid state protection system surveillance indicated a problem. The shift manager intended to enter the 24
tested and shown to have been non-functional due to a starting air system problem.
-hour shutdown action stateme nt of Technical Specification 3/4.3.2 , Table 3-3.4b after the full 4 hours allowed for testing expired, even though the train was recognized to be inoperable in the second hour.
* On November 21, 2014, the Unit 2 shift manager incorrectly applied the time of discovery when the train A solid state protection system surveillance indicated a problem. The shift manager intended to enter the 24-hour shutdown action statement of Technical Specification 3/4.3.2, Table 3-3.4b after the full 4 hours allowed for testing expired, even though the train was recognized to be inoperable in the second hour.
* On December 23, 2014, Unit 2 operators did not understand or question the condition of the degraded auxiliary contact switch 13.8kV supply breaker to the 2H bus, despite hanging a caution tag that stated that operating the breaker could result in a reactor trip.


On December 23, 2014, Unit 2 operato r s did not understand or question the condition of the degraded auxiliary contact switch 13.8kV supply breaker to the 2H bus, despite hanging a caution tag that stated that operating the breaker could result in a reactor trip
The licensee has entered this trend into the corrective action program as Condition Report 14-23490.
. The licensee has entered this trend into the corrective action program as Condition Report 14-23490.


====c. Findings====
====c. Findings====
No findings were identified.
No findings were identified.


===.3 Annual Follow===
===.3 Annual Follow-up of Selected Issues===
 
-up of Selected Issues


====a. Inspection Scope====
====a. Inspection Scope====
The inspectors selected five issues for in
The inspectors selected five issues for in-depth follow-up:
-depth follow
* On July 10 and December 23, 2014, Unit 1 centrifugal charging pump 1A failed routine surveillances due to measured flow being outside of procedurally established acceptance criteria. This issue was documented in Condition Report 14-11791.
-up:   On July 10 and December 23, 2014 , Unit 1 centrifugal charging pump 1A failed routine surveillances due to measured flow being outside of procedurally established acceptance criteria.
* On September 15, 2014, Unit 2 fuel handling building, a small electrical fire occurred at a temporary power cord near its connection to a welding receptacle.
 
This issue was documented in Condition Report 14-11791.
 
On September 15, 2014 , Unit 2 fuel handling building, a small electrical fire occurred at a temporary power cord near its connection to a welding receptacle.


This issue was documented in Condition Report 14-16445.
This issue was documented in Condition Report 14-16445.
* On November 21, 2014, Unit 1 personnel air lock failed a post-maintenance test.


On November 21, 2014, Unit 1 personnel air lock failed a post-maintenance test
During performance of 0PSP11-XC-0009, Personnel Airlock Pneumatic Seal System Pressure Drop Test, an acceptable leakage rate could not be obtained for the outer door seals. This issue was documented in Condition Report 14-23005.
. During performance of 0PSP 11-XC-0009, "Personnel Airlock Pneumatic Seal System Pressure Drop Test," an acceptable leakage rate could not be obtained for the outer door seals.
* On November 25, 2014, the inspectors performed an in-depth follow-up of the Unit 1 cumulative effects of operator workarounds, operator burdens, and control board items to determine the reliability, availability, and potential for incorrect operation of systems or components.
* In December 2013, the licensee discovered feedwater pipe wall thinning that affected the accuracy in the secondary side calorimetric, which directly affected reactor power. The issue was placed into the corrective action program as Condition Report 13-15806.


This issue was documented in Condition Report 14-23005.
The inspectors assessed the licensees problem identification threshold, cause analyses, extent of condition reviews and compensatory actions. The inspectors verified that the licensee appropriately prioritized the planned corrective actions and that these actions were adequate to correct the condition. The inspectors assessed the licensees problem identification threshold, cause analyses, extent of condition reviews, and compensatory and corrective actions to address the deficiency. The inspectors verified that the licensee appropriately prioritized the corrective actions and that these actions were adequate to correct the condition.


On November 25, 2014, the inspectors performed an in
These activities constitute completion of five annual follow-up samples, which included one operator work-around sample, as defined in Inspection Procedure 71152.
-depth follow
-up of the Unit 1 cumulative effects of operator workarounds, operator burdens, and control board items to determine the reliability, availability, and potential for incorrect operation of systems or components.
 
In December 2013, the licensee discovered feedwater pipe wall thinning that affected the accuracy in the secondary side calorimetric, which directly affected reactor power. The issue was placed into the corrective action program as Condition Report 13-15806. The inspectors assessed the licensee's problem identification threshold, cause analyses, extent of condition reviews and compensatory actions. The inspectors verified that the licensee appropriately prioritized the planned corrective actions and that these actions were adequate to correct the condition.
 
The inspectors assessed the licensee's problem identification threshold, cause analyses, extent of condition reviews
, and compensatory and corrective actions to address the deficiency. The inspectors verified that the licensee appropriately prioritized the corrective actions and that these actions were adequate to correct the condition.
 
These activities constitute completion of five annual follow
-up sampl es , which included one operator work
-around sample, as defined in Inspection Procedure 71152.


====b. Findings====
====b. Findings====


=====Introduction.=====
=====Introduction.=====
The inspectors identified a Severity Level IV non-cited violation of 10 CFR 50.71(e), "Maintenance of Records, Making Reports," for the failure to update the Updated Final Safety Analysis Report (UFSAR) with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power level and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.
The inspectors identified a Severity Level IV non-cited violation of 10 CFR 50.71(e), Maintenance of Records, Making Reports, for the failure to update the Updated Final Safety Analysis Report (UFSAR) with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power level and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.


=====Description.=====
=====Description.=====
In 1999, following receiving License Amendment 138 and 127, the licensee installed an ultrasonic feedwater flow measurement system in Unit s 1 and 2. The measurement system uses sound waves, transducers attached to the outside of the feedwater piping and computer software with an algorithm to calculate feedwater flow. This flow measurement was more accurate in measuring feedwater flow as compare d t o the flow venturies that were original plant equipment. The feedwater flow measurement is important because it is one of the primary inputs to the plant calorimetric algorithm used to calculate reactor power. The venturies became a backup to the ultrasonic feedwater flow system, if the ultrasonic system should become unreliable or fail. This flow measurement system, along with improvements in increasing the accuracy of other plant measuring devices, allowed the licensee to obtain a license amendment request to increase the maximum reactor power. In 2002, both units were approved by the NRC to increase licensed thermal power limits by 1.4 percent to 3853 MW thermal.
In 1999, following receiving License Amendment 138 and 127, the licensee installed an ultrasonic feedwater flow measurement system in Units 1 and 2. The measurement system uses sound waves, transducers attached to the outside of the feedwater piping and computer software with an algorithm to calculate feedwater flow.


In December 2013, while investigating why one of correction factors used in the feedwater flow had been changing
This flow measurement was more accurate in measuring feedwater flow as compared to the flow venturies that were original plant equipment. The feedwater flow measurement is important because it is one of the primary inputs to the plant calorimetric algorithm used to calculate reactor power. The venturies became a backup to the ultrasonic feedwater flow system, if the ultrasonic system should become unreliable or fail. This flow measurement system, along with improvements in increasing the accuracy of other plant measuring devices, allowed the licensee to obtain a license amendment request to increase the maximum reactor power. In 2002, both units were approved by the NRC to increase licensed thermal power limits by 1.4 percent to 3853 MW thermal.
, the licensee discovered that the feedwater pipe walls were thinning due to erosion.


The ultrasonic feedwater flow measuring system was very sensitive to even the slightest changes in pipe wall thickness. The software assumed a constant pipe wall thickness. Initially
In December 2013, while investigating why one of correction factors used in the feedwater flow had been changing, the licensee discovered that the feedwater pipe walls were thinning due to erosion. The ultrasonic feedwater flow measuring system was very sensitive to even the slightest changes in pipe wall thickness. The software assumed a constant pipe wall thickness. Initially, the licensee believed that the reactor might have been operating in excess of the licensed power operating limits, but it was later determined that the reactor was not operating in excess of licensed power limits.
, the licensee believed that the reactor might have been operating in excess of the licensed power operating limits, but it was later determined that the reactor was not operating in excess of licensed power limits.


The inspectors were following up on this issue (see discussion in Section 4OA3) and determined that the licensee had not described the installation and use of the ultrasonic feedwater flow measurement system in the UFSAR. This impeded the regulatory process in that the UFSAR did not reflect the most current description of the plant or procedures. It also created the potential that future changes to the facility could be made as permitted by 10 CFR 50.59 without properly accounting for the missing information
The inspectors were following up on this issue (see discussion in Section 4OA3) and determined that the licensee had not described the installation and use of the ultrasonic
.
 
feedwater flow measurement system in the UFSAR. This impeded the regulatory process in that the UFSAR did not reflect the most current description of the plant or procedures. It also created the potential that future changes to the facility could be made as permitted by 10 CFR 50.59 without properly accounting for the missing information.


=====Analysis.=====
=====Analysis.=====
The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRC's ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures. Cross
The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRCs ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures. Cross-cutting aspects are not assigned to traditional enforcement violations.
-cutting aspects are not assigned to traditional enforcement violations.


=====Enforcement.=====
=====Enforcement.=====
Title 10 of the Code of Federal Regulations 50.71(e), "Maintenance of Records, Making of Reports," states, in part, "each person licensed to operate a nuclear power reactor-shall update periodically, as provided in paragraphs (e)
Title 10 of the Code of Federal Regulations 50.71(e), Maintenance of Records, Making of Reports, states, in part, each person licensed to operate a nuclear power reactorshall update periodically, as provided in paragraphs (e)
: (3) and
: (3) and
: (4) of this section, the final safety analysis report (FSAR) originally submitted as part of the application for the license, to assure that the information included in the report contains the latest information developed.
: (4) of this section, the final safety analysis report (FSAR) originally submitted as part of the application for the license, to assure that the information included in the report contains the latest information developed.


"    Contrary to the above, the licensee failed to update the UFSAR originally submitted as part of the application for the license, to assure that the information included in the report contain ed the latest information developed. Specifically, from 1999 through 2014, the licensee failed to update the UFSAR with detailed information associated with the installed ultrasonic feedwater flow measurement system and its use in determining reactor power and for calibrating power range nuclear instruments. This violation was entered into the corrective action program as Condition Report 15-420. Because this violation was a Severity Level IV violation and has been entered into the licensee's corrective action program, this violation is being treated as a non
Contrary to the above, the licensee failed to update the UFSAR originally submitted as part of the application for the license, to assure that the information included in the report contained the latest information developed. Specifically, from 1999 through 2014, the licensee failed to update the UFSAR with detailed information associated with the installed ultrasonic feedwater flow measurement system and its use in determining reactor power and for calibrating power range nuclear instruments. This violation was entered into the corrective action program as Condition Report 15-420. Because this violation was a Severity Level IV violation and has been entered into the licensees corrective action program, this violation is being treated as a non-cited violation consistent with Section 2.3.2.a of the NRC Enforcement Policy:
-cited violation consistent with Section 2.3.2.a of the NRC Enforcement Policy:
NCV 05000498/2014005-02 and 05000499/2014005-02, Failure to Update the UFSAR for the Ultrasonic Feedwater Flow Measurement System.
NCV 05000498/2014005
{{a|4OA3}}
-02 and 05000499/2014005
==4OA3 Follow-up of Events and Notices of Enforcement Discretion==
-02, "Failure to Update the UFSAR for the Ultrasonic Feedwater Flow Measurement System.
{{IP sample|IP=IP 71153}}
(Closed) Licensee Event Report 05000498/2014-001-00 and 05000498/2014-001-01, Overpower Condition Relating to the Ultrasonic Flow Measurement System In December 2013, engineering was investigating a negative trend in the correction factors for the ultrasonic flowmeter (used to measure feedwater flow) and discovered that both units had experienced feedwater pipe wall thinning that was outside the software allowances for accuracy of the ultrasonic flowmeter. Reactor power was reduced to 99.6 percent in both Units 1 and 2. The average loss of feedwater pipe wall thickness near the ultrasonic flowmeter sensors was 60-80 mils (thousandths of an inch), compared to a nominal pipe wall thickness of 1.375 inches. Working with the vendor, new transducers were fabricated, installed, and tested and both units were


"  4OA 3 Follow-up of Events and Notices of Enforcement Discretion (71153)
returned to 100 percent power. The licensee plans to replace the eroded pipe sections in each unit. This issue was placed into the corrective action program as Condition Report 13-15806.
(Closed) Licensee Event Report 05000498/2014 0 0 and 05000498/2014 01 ,  "Overpower Condition Relating to the Ultrasonic Flow Measurement System
" In December 2013, engineering was investigating a negative trend in the correction factors for the ultrasonic flowmeter (used to measure feedwater flow) and discovered that both units had experienced feedwater pipe wall thinning that was outside the software allowances for accuracy of the ultrasonic flowmeter. Reactor power was reduced to 99.6 percent in both Unit s 1 and 2. The average loss of feedwater pipe wall thickness near the ultrasonic flowmeter sensors was 60-80 mils (thousandths of an inch), compared to a nominal pipe wall thickness of 1.375 inches. Working with the vendor, new transducers were fabricated
, installed , and tested and both units were returned to 100 percent power.


The licensee plans to replac e the eroded pipe sections in each unit.
The licensees initial evaluation of the feedwater pipe wall thinning and its effect on reactor power determined that both units were operated in excess of licensed thermal power limits (1.8 percent for Unit 1 and 1.4 percent for Unit 2) for approximately 2.5 years. The licensee further determined that Technical Specification 3.3.1 allowed outage time was exceeded for over temperature-delta temperature (OTDT) and primary reactor nuclear instrumentation high trip setpoint channels exceeding allowable values.


This issue was placed into the corrective action program as Condition Report 13-15806. The licensee's initial evaluation of the feedwater pipe wall thinning and its effect on reactor power determined that both units were operated in excess of licensed thermal power limits (1.8 percent for Unit 1 and 1.4 percent for Unit 2) for approximately 2.5 years. The licensee further determined that Technical Specification 3.3.1 allowed outage time was exceeded for over temperature
The licensee submitted Licensee Event Report 2014-001-00, Overpower Condition Relating to the Ultrasonic Flow Measurement System, on March 24, 2014. The licensee submitted Licensee Event Report 2014-001-01, which explains that independent, detailed studies were being conducted and that a second supplemental licensee event report would be submitted by June 24, 2014.
-delta temperature (OTDT) and primary reactor nuclear instrumentation high trip setpoint channels exceeding allowable values. The licensee submitted Licensee Event Report 2014-001-00, "Overpower Condition Relating to the Ultrasonic Flow Measurement System," on March 24, 2014. The licensee submitted Licensee Event Report 2014-001-01, which explains that independent, detailed studies were being conducted and that a second supplemental licensee event report would be submitted by June 24, 2014. The licensee contracted two independent engineering firms to perform further analyses concerning the issue to determine if either unit had operated in excess of licensed thermal power of 3853 MW. One firm was tasked to evaluate whether the accuracy of the ultrasonic flow meters w as within their
+ 0.6 percent rated accuracy with a 95 percent confidence interval. The second firm was tasked to provide a thermal performance assessment of both reactors. The results were that the accuracy of the ultrasonic flow meters w as within + 0.5 percent with a 95 percent confidence interval, and that there was no conclusive evidence that Unit1 and 2 reactor s operated in excess of their license thermal power limits. The licensee contends that the pipe wall thinning caused an increase in actual feedwater flow, which led to an actual increase in power. When the system was initially installed, the licensee assumed that the feedwater piping was smooth and was not subject to erosion. Inspection of the internal piping discovered that the feedwater piping was actually rough due to erosion. This resulted in an increase in indicated feedwater flow (not actual) so operations was required to reduce thermal power to restore indicated power within licensed limits. The net result of pipe wall thinning, which caused an actual increase in power, and the rough pipe wall, which caused an increase in indicated power, was that both reactors were operated at or below licensed power limits because operators responded to the indicated increase by reducing power
. As a result of the conclusions reached by the two evaluations that neither unit had operated above licensed thermal limits
, the licensee retracted Licensee Event Reports 05000498/2014 00, and 05000498/2014 01. The licensee submitt ed a license amendment request to install a leading edge flow monitoring system, which will replace the current ultrasonic flow measurement system.


The inspectors reviewed the root cause evaluation. The licensee determined that they were not implementing vendor recommendations outlined in License Amendment Number s 138 and 127, Unit s 1 and 2 respectively. Specifically
The licensee contracted two independent engineering firms to perform further analyses concerning the issue to determine if either unit had operated in excess of licensed thermal power of 3853 MW. One firm was tasked to evaluate whether the accuracy of the ultrasonic flow meters was within their + 0.6 percent rated accuracy with a 95 percent confidence interval. The second firm was tasked to provide a thermal performance assessment of both reactors. The results were that the accuracy of the ultrasonic flow meters was within + 0.5 percent with a 95 percent confidence interval, and that there was no conclusive evidence that Unit1 and 2 reactors operated in excess of their license thermal power limits. The licensee contends that the pipe wall thinning caused an increase in actual feedwater flow, which led to an actual increase in power.
, the licensee did not evaluate or monitor the feedwater piping for erosion, which can affect the secondary power calorimetric accuracy. The licensee was taking corrective action to modify their license amendment request process to include a formal review of plant specific requirements and recommendations from vendor supplied documents that are used as a basis for a license amendment in order to assure that the bases used to support the amendment are identified and enforced by making them part of station programs. An NRC identified violation is discussed in Section 4OA2. Licensee event report s 05000498/2014 00 and 05000498/2014 01 are closed. These activities constitute completion of one event follow
 
-up sample, as defined in Inspection Procedure 71153. 4OA 6 Meetings, Including Exit
When the system was initially installed, the licensee assumed that the feedwater piping was smooth and was not subject to erosion. Inspection of the internal piping discovered that the feedwater piping was actually rough due to erosion. This resulted in an increase in indicated feedwater flow (not actual) so operations was required to reduce thermal power to restore indicated power within licensed limits. The net result of pipe wall thinning, which caused an actual increase in power, and the rough pipe wall, which caused an increase in indicated power, was that both reactors were operated at or below licensed power limits because operators responded to the indicated increase by reducing power.
 
As a result of the conclusions reached by the two evaluations that neither unit had operated above licensed thermal limits, the licensee retracted Licensee Event Reports 05000498/2014-001-00, and 05000498/2014-001-01. The licensee submitted a license amendment request to install a leading edge flow monitoring system, which will replace the current ultrasonic flow measurement system.
 
The inspectors reviewed the root cause evaluation. The licensee determined that they were not implementing vendor recommendations outlined in License Amendment Numbers 138 and 127, Units 1 and 2 respectively. Specifically, the licensee did not evaluate or monitor the feedwater piping for erosion, which can affect the secondary power calorimetric accuracy. The licensee was taking corrective action to modify their license amendment request process to include a formal review of plant specific requirements and recommendations from vendor supplied documents that are used as a basis for a license amendment in order to assure that the bases used to support the
 
amendment are identified and enforced by making them part of station programs. An NRC identified violation is discussed in Section 4OA2.
 
Licensee event reports 05000498/2014-001-00 and 05000498/2014-001-01 are closed.
 
These activities constitute completion of one event follow-up sample, as defined in Inspection Procedure 71153.
 
{{a|4OA6}}
==4OA6 Meetings, Including Exit==


===Exit Meeting Summary===
===Exit Meeting Summary===


On October 7, 201 4, th e inspectors discussed the in
On October 7, 2014, the inspectors discussed the in-office review of the preliminary scenario for the 2014 biennial exercise with Mr. J. Enoch, Emergency Preparedness Supervisor, and other members of the licensee staff. The licensee acknowledged the issues presented.
-office review of the preliminary scenario for the 201 4 biennial exercise with Mr. J. Enoch, Emergency Preparedness Supervisor, and other members of the licensee staff. The licensee acknowledged the issues presented.
 
On December 3, 2014, the inspectors presented the results of the on-site inspection of the biennial emergency preparedness exercise conducted November 5, 2014, to Mr. B. Eller, Manager, Corporate Communications, and other members of the licensee staff. The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.


On December 3, 2014, the inspectors presented the results of the on-site inspection of the biennial emergency preparedness exercise conducted November 5, 2014, to Mr.
The licensed operator requalification inspector obtained the final annual examination results and telephonically exited with Mr. G. Janak, Operations Training Manager, on December 15, 2014.


B. Eller, Manager, Corporate Communications, and other members of the licensee staff. The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.
The inspector did not review any proprietary information during this inspection.


The licensed operator requalification inspector obtained the final annual examination results and telephonically exited with Mr. G. Janak, Operations Training Manager, on December 15, 2014. The inspector did not review any proprietary information during this inspection.
On January 14, 2015, the inspectors presented the resident inspector inspection results to Mr. D. Koehl, President and Chief Executive Officer, and other members of the licensee staff.


On January 14, 2015, the inspectors presented the resident inspector inspection results to Mr. D. Koehl , President and Chief Executive Officer, and other members of the licensee staff. The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.
The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.


=SUPPLEMENTAL INFORMATION=
=SUPPLEMENTAL INFORMATION=
Line 630: Line 587:


===Licensee Personnel===
===Licensee Personnel===
: [[contact::R. Aguilera]], Manager, Health Physics  
: [[contact::R. Aguilera]], Manager, Health Physics
: [[contact::C. Bowman]], General Manager, Engineering  
: [[contact::C. Bowman]], General Manager, Engineering
: [[contact::M. Crain]], Manager, Emergency Response
: [[contact::M. Crain]], Manager, Emergency Response
: [[contact::R. Dunn Jr.]], Manager, Nuclear
: [[contact::R. Dunn Jr.]], Manager, Nuclear Fuel and Analysis
Fuel and Analysis  
: [[contact::B. Eller]], Manager, Corporate Communications
: [[contact::B. Eller]], Manager, Corporate Communications
: [[contact::J. Enoch]], Supervisor, Emergency Preparedness
: [[contact::J. Enoch]], Supervisor, Emergency Preparedness
: [[contact::T. Frahm]], Manager, Operations, Unit Operations
: [[contact::T. Frahm]], Manager, Operations, Unit Operations
: [[contact::T. Frawley]], Manager, Plant Protection and Emergency Response  
: [[contact::T. Frawley]], Manager, Plant Protection and Emergency Response
: [[contact::R. Gibbs]], Manager, Operations, Production Support  
: [[contact::R. Gibbs]], Manager, Operations, Production Support
: [[contact::G. Hildebrandt]], Manager, Operations  
: [[contact::G. Hildebrandt]], Manager, Operations
: [[contact::G. Janak]], Operations Training Manager
: [[contact::G. Janak]], Operations Training Manager
: [[contact::D. Koehl]], President and Chief Executive Officer
: [[contact::D. Koehl]], President and Chief Executive Officer
: [[contact::J. Phelps]], Manager, Cyber
: [[contact::J. Phelps]], Manager, Cyber-Security
-Security  
: [[contact::J. Pierce]], Manager, Unit 1 Operations
: [[contact::J. Pierce]], Manager, Unit 1 Operations  
: [[contact::F. Puleo]], Licensing Staff Specialist
: [[contact::F. Puleo]], Licensing Staff Specialist  
: [[contact::M. Reddix]], Manager, Security Projects
: [[contact::M. Reddix]], Manager, Security Projects
: [[contact::M. Ruvalcaba]], Manager, Strategic Projects  
: [[contact::M. Ruvalcaba]], Manager, Strategic Projects
: [[contact::R. Scarborough]], Manager, Quality Assurance  
: [[contact::R. Scarborough]], Manager, Quality Assurance
: [[contact::M. Schaefer]], Plant General Manager
: [[contact::M. Schaefer]], Plant General Manager
: [[contact::L. Sterling]], Supervisor, Licensing  
: [[contact::L. Sterling]], Supervisor, Licensing
: [[contact::M. Uribe]], Manager, Work Contro
: [[contact::M. Uribe]], Manager, Work Control
 
==LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED==
==LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED==


===Opened and Closed===
===Opened and Closed===
: 05000498/2014005
: 05000498/2014005-01 NCV           Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator (Section 1R15)
-01 NCV Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator (Section
: 05000498/2014005-02 SL-IV         Failure to Update the UFSAR for the Ultrasonic Feedwater Flow
1R15)  
: 05000499/2014005-02              Measurement System (Section 4OA2)
: 05000498/2014005
 
-02
: 05000499/2014005
-02 SL-IV Failure to Update the UFSAR for the Ultrasonic Feedwater Flow Measurement System  
(Section 4OA2)
===Closed===
===Closed===
: 05000498/2014
: 05000498/2014-001-00 LER          Overpower Condition Relating to the Ultrasonic Flow
-001-00  
: 05000498/2014-001-01               Measurement System (Section 4OA3)
: 05000498/2014
Attachment
-001-01 LER Overpower Condition Relating to the Ultrasonic Flow Measurement System
(Section 4OA3)
: Attachment


==LIST OF DOCUMENTS REVIEWED==
==LIST OF DOCUMENTS REVIEWED==
==Section 1R01: Adverse Weather Protection==
===Procedures===
: Number Title Revision 0PGP03-ZF-0011 STPEGS Fire Brigade
: 0ERP01-ZV-IN01 Emergency Classification
: 0PGP03-ZF-0018 Fire Protection System Functionality Requirements
: 0PGP03-ZV-0004 Freezing Weather Plan
: 0POP 01-ZO-0004 Extreme Cold Weather Guidelines
: 0POP04-ZO-0008 Fire/Explosion
: 0POP04-ZO-0009 Safe Shutdown Fire Response
: 0POP04-ZO-0002 Natural or Destructive Phenomena Guidelines
: 0PEP04-ZE-0001 Structures Monitoring
: 0PMP04-XG-0001 Removal and Reinstallation of Diesel Generator Building Removable Panels
===Condition Reports===
: 14-17857 13-13936 14-20431 14-20448 14-21449
: Work Authorization Number
s
: 468525
: 468526
===Calculations===
: Number Title Revision MC05044 Flooding Calculation For The DGB
: Section 1R04
:
: Equipment Alignment
===Procedures===
: Number Title Revision 0POP02-HE-0001 Electrical Auxiliary Building HVAC System
===Miscellaneous===
: Number Title Revision 11-17427-74 13.8 kV Emergency Power System
: Attachment
===Miscellaneous===
: Number Title Revision Condition Reports
: 07-15217 10-13718 10-2928 10-9289 11-9483 13-7545 13-8793 14-17926 14-18360 14-22276 14-22277 14-9794 14-8012 14-8018 14-9152
: Section 1R05
:
: Fire Protection
===Procedures===
: Number Title Revision 0EAB02-FP-0003 Fire Preplan Electrical Auxiliary Building Channel I Distribution Room
: 0EAB02-FP-0084 Fire Preplan Electrical Auxiliary Building Chanel I Battery Room 2 0ERP01-ZV-IN01 Emergency Classification
: 0PGP03-ZF-0011 STPEGS Fire Brigade
: 0PGP03-ZF-0018 Fire Protection System Functionality Requirements
: 0POP04-ZO-0008 Fire/Explosion
: 0POP04-ZO-0009 Safe Shutdown Fire Response
: Section 1R06
:
: Flood Protection Measures Procedures Number Title Revision 0POP04-ZO-0002 Natural or Destructive Phenomena Guidelines
===Calculations===
: Number Title Revision
: MC-5216 Essential Cooling Water Intake Structure Flooding Analysis
: NC-9710 Facility Response Analysis for ECWIS Flooding and Spray Effects 1
===Condition Reports===
: 14-27197 14-27196 15-58 15-60 14-27239 
: Attachment Section 1R07
:
: Heat Sink Performance Work Authorization Number
: 460510
: 460509 477359
==Section 1R11: Licensed Operator Requalification Program==


and Licensed Operator Performance
===Procedures===
: Number Title Revision
: LOR-GL-0002 LOR Annual and Biennial Evaluation Guidelines Section 1R12
:
: Maintenance Effectiveness
===Procedures===
: Number Title Revision 0PGP04-ZE-0313 Maintenance Rule Program
===Condition Reports===
: 14-18639 14-17423 14-17738 14-19330 14-16152 14-14966 14-15652
===Miscellaneous===
: Title Date Maintenance Rule Expert Panel Meeting Agenda December 3, 2014
: Section 1R13
:
: Maintenance Risk Assessments and Emergent Work Control
===Procedures===
: Number Title Revision 0PGP03-ZA-0091 Configuration Risk Management Program
: 0PGP03-ZG-RMTS Risk-Managed Technical Specifications Program
: 0POP01-ZO-0006 Risk Management Actions
: 0PGP04-ZA-0002 Condition Report Engineering Evaluation
: 0PSP03-SP-0008A SSPS Train A Quarterly Slave Relay Test
===Condition Reports===
: 14-23004     
: Attachment
===Miscellaneous===
: Number Title Revision/Date
: NEI 06-09 Risk Managed Technical Specifications Guidelines
: WAR 2556 Troubleshoot U2 SSPS Safeguard Test Cabinet
: WAN 504936
: SSPS Safeguard Test Cab A ZRR003
: RA Sequence No
: 2337 October 15, 2014 RA Sequence No 2361 November 12, 2014 RA Sequence
: 2366 November 25, 2014
: RA Sequence No
: 2370 December 16, 2014 CRM2230 Main Steam Section 1R15
:
: Operability Determinations and Functionality Assessments
===Procedures===
: Number Title Revision/Date 0PGP03-ZO-9900 Operability Determinations and Functionality Assessments Program
: 0PSP03-CV-001 Centrifugal Charging Pump 1A(2A) Inservice Test
: 0PGP03-ZO-0054 Operational Decision
-Making 4 0PSP06-DJ-007B Train B - 125 Volt Class 1E Battery Modified Performance Discharge Test
: 0PSP03-AF-0007 Auxiliary Feedwater Pump 14 (24) Inservice Test
: DRN 0250-0023-CV-01 Gas Accumulation Management Program Chemical and Volume Control System Screening Report November 12, 2014
===Condition Reports===
: 14-18639 14-17423 14-11791 14-27050 09-4716 14-27050 14-27099 14-19313 14-22470 14-27183 14-26405 14-11327 14-9026 14-20431 14-26405 14-26767     
: Attachment Section 1R18
:
: Plant Modifications
===Procedures===
: Number Title Revision 0PGP04-ZE-0312 Design Change Implementation Design Change Packages
: 09-5680-11
===Condition Reports===
: 09-5680 09-5662 09-5446 09-5071
: Section 1R19
:
: Post-Maintenance Testing
===Procedures===
: Number Title Revisio n 0PSP03-DG-0002 Standby Diesel Generator 12 (22) Operability Test
: 0PSP06-DJ-0001 125 Volt Class 1E Battery Monthly Surveillance Test
: 0PSP04-DG-0002 Standby Diesel Generator 5 Year Inspection
: 0PMP04-DG-0019 Standby Diesel Generator Fuel Injection Pump and Nozzle Assembly Maintenance
: 0PMP04-DG-0023 Standby Diesel Generator Governor Oil Change and Overspeed Trip Test
: 0PSP03-CH-0004 Essential Chilled Water Pump 11A (21A) Reference Value Measurement
: 0PSP03-RH-0003 Residual Heat Removal Pump 1C (2C) Inservice test
: 0PSP03-SP-0008A SSPS Train A
: Quarterly Slave Relay Test
===Condition Reports===
: 09-5680 14-20431 14-1923 3 14-19167 14-19491 12-11256 14-13112 14-19867 14-25962
: Work Authorization Number (WAN)
: 399870
: 396626
: 397856
: 440564
: 499728
: 503604
: 502715
: 471553
: 503556
: 541056
: 505528     
: Attachment Section 1R22
:
: Surveillance Testing
===Procedures===
: Number Title Revision 0PSP06-DJ-007B Train B - 125 Volt Class 1E Battery Modified Performance Discharge Test
: 0PSP03-AF-0007 Auxiliary Feedwater Pump 14 (24) Inservice Test Work Authorization Number
s
: 477372
: Section 1EP
: 7:
: Exercise Evaluation
- Hostile Action Based
===Procedures===
and Documents Number Title Revision/Date 0PGP05-ZV-0003 Emergency Response Organization
: 0ERP01-ZV-IN01 Emergency Classification
: 0ERP01-ZV-IN02 Notifications to Offsite Agencies
: 0ERP01-ZV-IN09 Offsite Assistance Coordination
: 0, 1 0ERP01-ZV-OF03 Alternate TSC and OSC
: 1, 2 0ERP01-ZV-OS06 Emergency Teams
: 0ERP01-ZV-SH01 Shift Manager
: 0ERP01-ZV-TP01 Offsite Dose Calculation
: 0PGP05-ZV-0001 Emergency Response Exercises and Drills
: 0POP05-EO-FRH1 Response to Loss of Secondary Heat Sink
: OSDPO1-ZS-0013 Protective Strategy Red Team HABEX Management Critique November 19, 2014
===Condition Reports===
: 2014-20888 2014-20909 2014-20947 2014-21429 2014-21448 2014-21527 2014-22039 2014-22057 2014-22068 2014-22607 2014-22646 2014-22665 2014-22667 2014-22668 2014-24402 2014-24403     
: Attachment Section 4OA1
:
: Performance Indicator Verification
===Procedures===
: Number Title Revision
: SEG-007 Mitigating System Performance Indicator Collection, Processing and Maintenance Data
: 0PGP05-ZN-007 Preparation and Submittal of NRC Performance Indicators
: MSPI Derivation Report July 2013
- September 2014
===Condition Reports===
: 14-16801 14-12028
: Section 4OA2
:
: Problem Identification and Resolution
===Procedures===
: Number Title Revision/Date 0POP01-ZQ-0022 Plant Operations Shift Routines
: 0PSP03-CV-001 Centrifugal Charging Pump 1A(2A) Inservice Test
: 0PSP03-ZQ-0028 Operator Logs
: 137
: DRN 0250-0023-CV-01 Gas Accumulation Management Program Chemical and Volume Control System Screening Report November 12, 2014 0PR08-ZR-0020 Installation and Operation of Underwater Filtration Equipment 19 0FHB35-FP-0310 Fire Preplan Fuel Handling Building Fuel Transfer and Loading Area
: 0PGP03-ZI-0021 Electrical Safety
: 0PSP11-XC-0009 Personnel Airlock Pneumatic Seal System Pressure Drop Test 18 67216 Work Order RCB Personnel Airlock
===Condition Reports===
: 14-18639 14-17423 14-11791 14-27050 09-4716 14-16445 08-1925-2 14-22819 14-23005 14-23029 14-25422 14-23544 14-23943 14-23490
===Miscellaneous===
: Title Revision Conduct of Operations
: 11
}}
}}

Latest revision as of 05:58, 20 December 2019

IR 05000498/2014005 & 05000499/2014005, October 4, 2014 Through December 31, 2014, South Texas Project, Units 1 and 2, Operability Determinations and Functionality Assessments, and Problem Identification and Resolution
ML15042A396
Person / Time
Site: South Texas  STP Nuclear Operating Company icon.png
Issue date: 02/10/2015
From: O'Keefe N
NRC/RGN-IV/DRP/RPB-B
To: Koehl D
South Texas
O'Keefe N
References
IR 2014005
Download: ML15042A396 (37)


Text

UNITED STATES ary 10, 2015

SUBJECT:

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION -

NRC INTEGRATED INSPECTION REPORT 05000498/2014005 AND 05000499/2014005

Dear Mr. Koehl:

On December 31, 2014, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your South Texas Project Electric Generating Station, Units 1 and 2, facility. On January 14, 2015, the NRC inspectors discussed the results of this inspection with you and other members of your staff. Inspectors documented the results of this inspection in the enclosed inspection report.

NRC inspectors documented one finding of very low safety significance (Green) in this report.

This finding involved a violation of NRC requirements. Additionally, one documented violation was determined to be Severity Level IV under the traditional enforcement process. The NRC is treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the NRC Enforcement Policy.

If you contest the violations or significance of these NCVs, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility.

If you disagree with a cross-cutting aspect assignment you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the Regional Administrator, Region IV; and the NRC resident inspector at the South Texas Project Electric Generating Station, Units 1 and 2, facility. In accordance with Title 10 of the Code of Federal Regulations (10 CFR) 2.390, Public Inspections, Exemptions, Requests for Withholding, a copy of this letter, its enclosure, and your response (if any) will be available electronically for public inspection in the NRCs Public Document Room or from the Publicly Available Records (PARS) component of the NRC's Agencywide Documents Access and Management System (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA/

Neil OKeefe, Branch Chief Project Branch B Division of Reactor Projects Docket Nos.: 50-498 and 50-499 License Nos.: NPF-76 and NPF-80

Enclosure:

Inspection Report 05000498/2014005 and 05000499/2014005 w/ Attachment: Supplemental Information

REGION IV==

Docket: 05000498, 05000499 License: NPF-76, NPF-80 Report: 05000498/2014005 and 05000499/2014005 Licensee: STP Nuclear Operating Company Facility: South Texas Project Electric Generating Station, Units 1 and 2 Location: FM 521 - 8 miles west of Wadsworth Wadsworth, Texas 77483 Dates: October 4 through December 31, 2014 Inspectors: A. Sanchez, Senior Resident Inspector N. Hernandez, Resident Inspector B. Baca, Reactor Inspector K. Clayton, Senior Operations Engineer P. Elkmann, Senior Emergency Preparedness Inspector G. Guerra, CHP, Emergency Preparedness Inspector D. Holman, Senior Physical Security Inspector J. Kramer, Senior Resident Inspector R. Kumana, Resident Inspector D. Proulx, Senior Project Engineer Approved By: Neil OKeefe Chief, Project Branch B Division of Reactor Projects-1- Enclosure

SUMMARY

IR 05000498/2014005, 05000499/2014005; 10/04/2014 - 12/31/2014; South Texas Project

Electric Generating Station, Units 1 and 2, Operability Determinations and Functionality Assessments, and Problem Identification and Resolution The inspection activities described in this report were performed between October 4 and December 31, 2014, by the resident inspectors at the South Texas Project and inspectors from the NRCs Region IV office. One finding of very low safety significance (Green) is documented in this report. This finding involved a violation of NRC requirements. Additionally, NRC inspectors documented one Severity Level IV violation with no associated finding. The significance of inspection findings is indicated by their color (Green, White, Yellow, or Red),

which is determined using Inspection Manual Chapter 0609, Significance Determination Process. Their cross-cutting aspects are determined using Inspection Manual Chapter 0310,

Aspects within the Cross-Cutting Areas. Violations of NRC requirements are dispositioned in accordance with the NRC Enforcement Policy. The NRCs program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, Reactor Oversight Process.

Cornerstone: Mitigating Systems

Green.

The inspectors documented a self-revealing non-cited violation of 10 CFR Part 50,

Appendix B, Criterion XVI, Corrective Action, for the licensees failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on the train A emergency diesel generator. Specifically, after receiving the, E-5 Starting Air System Malfunction alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator.

As a result, the train A emergency diesel generator was degraded for 20 days, and was later rendered inoperable and non-functional for approximately 26 hours3.009259e-4 days <br />0.00722 hours <br />4.298942e-5 weeks <br />9.893e-6 months <br /> when operators removed the only air start subsystem that remained unaffected from service. This issue was entered into the corrective action program as Condition Report 14-18639, and the cause was corrected.

Failure to identify the cause for the starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the E-5 Starting Air System Malfunction alarm resulted in the train A emergency diesel generator being degraded and later inoperable. Using NRC Inspection Manual 0609, Appendix A, The Significance Determination Process for Findings At-Power, the finding was determined to be of very low safety significance (Green) because it did not: 1) affect the design or qualification of a mitigating structure, system, or component; 2) represent a loss of system and/or function; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and 4) represent an actual loss of function of one or more non-technical specification trains of equipment designated as having high safety-significance. This finding has a cross-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the causes and extent of conditions commensurate with the safety significance. Specifically, the licensees failure to fully evaluate the cause of the starting air system alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable [P.2].

(Section 71111.15)

Cornerstone: Miscellaneous

  • SL-IV. The inspectors identified a non-cited violation of 10 CFR 50.71(e), Maintenance of Records, Making Reports, for the failure to update the Updated Final Safety Analysis Report with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.

The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRCs ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures.

Cross-cutting aspects are not assigned to traditional enforcement violations.

(Section 4OA2.3)

PLANT STATUS

Units 1 and 2 operated at 100 percent power for the entire inspection period.

REPORT DETAILS

REACTOR SAFETY

Cornerstones: Initiating Events, Mitigating Systems, and Barrier Integrity

1R01 Adverse Weather Protection

.1 Readiness for Seasonal Extreme Weather Conditions

a. Inspection Scope

On November 12, 2014, the inspectors completed an inspection of the stations readiness for seasonal extreme weather conditions. The inspectors reviewed the licensees adverse weather procedures for cold weather preparations and evaluated the licensees implementation of these procedures. The inspectors verified that prior to the onset of cold weather; the licensee had corrected weather-related equipment deficiencies identified during the previous cold weather season.

The inspectors selected one risk-significant system that was required to be protected from winter weather:

  • Unit 2 boric acid system The inspectors reviewed the licensees procedures and design information to ensure the system would remain functional when challenged by adverse weather. The inspectors verified that operator actions described in the licensees procedures were adequate to maintain readiness of these systems. The inspectors walked down portions of these systems to verify the physical condition of the adverse weather protection features.

These activities constituted one sample of readiness for seasonal adverse weather, as defined in Inspection Procedure 71111.01.

b. Findings

No findings were identified.

.2 Readiness to Cope with External Flooding

a. Inspection Scope

On December 30, 2014, the inspectors completed an inspection of the stations readiness to cope with external flooding. After reviewing the licensees flooding analysis, the inspectors chose two plant areas that were susceptible to flooding:

  • Units 1 and 2, mechanical auxiliary buildings

The inspectors reviewed plant design features and licensee procedures for coping with flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether credited operator actions could be successfully accomplished.

These activities constituted one sample of readiness to cope with external flooding, as defined in Inspection Procedure 71111.01.

b. Findings

No findings were identified.

1R04 Equipment Alignment

Complete Walkdown

a. Inspection Scope

On December 21, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, electrical auxiliary building heating, ventilation, and air conditioning system. The inspectors reviewed the licensees procedures and system design information to determine the correct lineup for the existing plant configuration.

The inspectors also reviewed open condition reports tracked by the licensees operations and engineering departments. The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.

On December 30, 2014, the inspectors completed a complete system walk-down inspection of the Unit 2, 13.8 kV electrical system. The inspectors reviewed the licensees procedures and system design information to determine the correct lineup for the existing plant configuration. The inspectors also reviewed open condition reports tracked by the licensees operations and engineering departments. The inspectors then visually verified that the system was correctly aligned for the existing plant configuration.

These activities constituted two complete system walk-down samples, as defined in Inspection Procedure 71111.04.

b. Findings

No findings were identified.

1R05 Fire Protection

Quarterly Inspection

a. Inspection Scope

The inspectors evaluated the licensees fire protection program for operational status and material condition. The inspectors focused their inspection on six plant areas important to safety:

  • November 12, 2014, Unit 2, Fire Zones 084 and 003
  • November 20, 2014, Unit 1, Fire Zone Z042
  • November 20, 2014, Unit 1, Fire Zone Z026
  • November 20, 2014, Unit 1, Fire Zone Z016
  • November 21, 2014, Unit 2, Fire Zone Z053
  • November 21, 2014, Unit 2, Fire Zone Z004 For each area, the inspectors evaluated the fire plan against defined hazards and defense-in-depth features in the licensees fire protection program. The inspectors evaluated control of transient combustibles and ignition sources, fire detection and suppression systems, manual firefighting equipment and capability, passive fire protection features, and compensatory measures for degraded conditions.

These activities constituted six quarterly inspection samples, as defined in Inspection Procedure 71111.05.

b. Findings

No findings were identified.

1R06 Flood Protection Measures

a. Inspection Scope

On December 30, 2014, the inspectors completed an inspection of the stations ability to mitigate flooding due to internal causes. After reviewing the licensees flooding analysis, the inspectors chose one plant area containing risk-significant structures, systems, and components that were susceptible to flooding:

  • Unit 1, train A, B, and C essential cooling water pump rooms The inspectors reviewed plant design features and licensee procedures for coping with internal flooding. The inspectors walked down the selected areas to inspect the design features, including the material condition of seals, drains, and flood barriers. The inspectors evaluated whether operator actions credited for flood mitigation could be successfully accomplished.

These activities constitute completion of one flood protection measures sample, as defined in Inspection Procedure 71111.06.

b. Findings

No findings were identified.

1R07 Heat Sink Performance

a. Inspection Scope

On October 24, 2014, the inspectors completed an inspection of the readiness and availability of three risk-significant heat exchangers. The inspectors verified the licensee used the industry standard periodic maintenance method outlined in EPRI NP-7552, and observed the licensees inspection of the Unit 1, train B emergency diesel generator

jacket water, lube oil, and intercooler heat exchangers and the material condition of the heat exchanger internals. Additionally, the inspectors walked down the heat exchangers to observe their performance and material condition and verified that they were correctly categorized under the Maintenance Rule and were receiving the required maintenance.

These activities constitute completion of one heat sink performance annual review sample, as defined in Inspection Procedure 71111.07.

b. Findings

No findings were identified.

1R11 Licensed Operator Requalification Program and Licensed Operator

Performance (71111.11)

.1 Review of Licensed Operator Requalification

a. Inspection Scope

On December 3, 2014, the inspectors observed an annual requalification test for licensed operators. The inspectors assessed the performance of the operators and the evaluators critique of their performance. The inspectors also assessed the modeling and performance of the simulator during the requalification activities.

These activities constitute completion of one quarterly licensed operator requalification program sample, as defined in Inspection Procedure 71111.11.

b. Findings

No findings were identified.

.2 Review of Licensed Operator Performance

a. Inspection Scope

On December 17, 2014, the inspectors observed the performance of on-shift licensed operators in the plants main control room and in the plant. At the time of the observations, the plant was in a period of heightened activity due to lowering reactor power and performing a surveillance run of the turbine-driven auxiliary feedwater pump (train D equipment), while in a train A work week to prove operability of the pump.

In addition, the inspectors assessed the operators adherence to plant procedures, including conduct of operations procedure and other operations department policies.

These activities constitute completion of one quarterly licensed operator performance sample, as defined in Inspection Procedure 71111.11.

b. Findings

No findings were identified.

.3 Annual Review of Requalification Examination Results

a. Inspection Scope

(Units 1 and 2)

The licensed operator requalification program involves two training cycles that are conducted over a 2-year period. In the first cycle, the annual cycle, the operators are administered an operating test consisting of job performance measures and simulator scenarios. In the second part of the training cycle, the biennial cycle, operators are administered an operating test and a comprehensive written examination. For this annual inspection requirement, the licensee was in the first part of the training cycle.

The inspectors reviewed the results of the examinations and operating tests for both units to satisfy the annual inspection requirements.

On December 15, 2014, the licensee informed the lead inspector of the following results for Units 1 and 2:

  • Fourteen of fifteen crews passed the simulator portion of the operating test
  • Ninety-four of ninety-six licensed operators passed the simulator portion of the operating test
  • Ninety-five of ninety-six licensed operators passed the Job Performance Measure portion of the examination All of the individuals that failed the applicable portions of the operating test were remediated, retested, and passed their retake operating tests prior to returning to shift.

The inspectors completed one inspection sample of the annual licensed operator requalification program.

b. Findings

No findings were identified.

1R12 Maintenance Effectiveness

a. Inspection Scope

The inspectors reviewed three instances of degraded performance or condition of safety-related structures, systems, and components:

  • October 14, 2014, Unit 1, train A emergency diesel generator failed to start following calibration of pressure switches in the starting air system
  • December 15, 2014, Unit 1, train A qualified display processing system due to recent Maintenance Rule function failures and unavailability
  • December 15, 2014, Unit 1, train B high head safety injection pump due to extended unavailability to rebuild pump seal in June 2014

The inspectors reviewed the extent of condition of possible common cause structure, system, and component failures and evaluated the adequacy of the licensees corrective actions. The inspectors reviewed the licensees work practices to evaluate whether these may have played a role in the degradation of the structure, system, and component. The inspectors assessed the licensees characterization of the degradation in accordance with 10 CFR 50.65 (the Maintenance Rule), and verified that the licensee was appropriately tracking degraded performance and conditions in accordance with the Maintenance Rule.

These activities constituted completion of three maintenance effectiveness samples, as defined in Inspection Procedure 71111.12.

b. Findings

No findings were identified.

1R13 Maintenance Risk Assessments and Emergent Work Control

a. Inspection Scope

The inspectors reviewed three risk assessments performed by the licensee prior to changes in plant configuration and the risk management actions taken by the licensee in response to elevated risk:

  • October 15, 2014, Unit 1, train A 125 Vdc battery E1A11 breaker replacement using a risk-informed allowed outage time
  • November 12, 2014, Unit 2, train D 125 Vdc battery E2D11 breaker replacement using a risk-informed allowed outage time
  • December 29, 2014, Unit 2, train C mechanical seal replacement of the high head safety injection pump 2C coincident with suction line flange gasket replacement of low head safety injection pump 2C The inspectors verified that these risk assessments were performed timely and in accordance with the requirements of 10 CFR 50.65 (the Maintenance Rule) and plant procedures. The inspectors reviewed the accuracy and completeness of the licensees risk assessments and verified that the licensee implemented appropriate risk management actions based on the result of the assessments.

The inspectors also reviewed the licensees actions for implementing the Configuration Risk Management Program for determining and implementing a risk-informed allowed outage time for the following emergent issues listed above: 1) Technical Specification 3.8.2.1.a for battery E1A11 DC breaker replacement, and 2) Technical Specification 3.8.2.1.a for battery E2D11 DC breaker replacement.

The inspectors also observed portions of three emergent work activities that had the potential to cause an initiating event, to affect the functional capability of mitigating systems, or to impact barrier integrity:

  • October 23, 2014, Unit 1, emergent card replacement in the train A qualified display processing system in a train B work week
  • November 19, 2014, Unit 2, unplanned extension of work window for train B component cooling water pump failing post-maintenance test concurrent with battery E2A-11 test discharge and breaker replacement
  • November 22, 2014, Unit 2, emergent failure of train A solid state protection system that required entry into a 24-hour shutdown action statement The inspectors verified that the licensee appropriately developed and followed a work plan for these activities. The inspectors verified that the licensee took precautions to minimize the impact of the work activities on unaffected structures, systems, and components.

These activities constitute completion of three maintenance risk assessments and three emergent work control inspection samples, as defined in Inspection Procedure 71111.13.

b. Findings

No findings were identified.

1R15 Operability Determinations and Functionality Assessments

a. Inspection Scope

The inspectors reviewed six operability determinations and functionality assessments that the licensee performed for degraded or nonconforming systems, structures, and components:

  • October 21, 2014, functionality assessment of Units 1 and 2 low pressure turbines following identification of elevated seismic vibration due to rotor support system for the turbines
  • October 22, 2014, operability determination of Unit 2, train A essential chiller water pump 21A due to an oil analysis that indicated high wear particle concentration and high copper metal
  • December 23, 2014, functionality assessment of Unit 2 unit auxiliary transformer to auxiliary bus 2H supply breaker P-230 found with a sticking auxiliary contact switch

The inspectors reviewed the timeliness and technical adequacy of the licensees evaluations. Where the licensee determined the degraded system, structure, or component to be operable or functional, the inspectors verified that the licensees compensatory measures were appropriate to provide reasonable assurance of operability or functionality. The inspectors verified that the licensee had considered the effect of other degraded conditions on the operability or functionality of the degraded system, structure, or component.

These activities constitute completion of six operability and functionality review samples, as defined in Inspection Procedure 71111.15.

b. Findings

Introduction.

The inspectors documented a Green self-revealing non-cited violation of 10 CFR Part 50, Appendix B, Criterion XVI, Corrective Action, for the licensees failure to promptly identify and correct a condition adverse to quality following an unexpected alarm on train A emergency diesel generator. Specifically, after receiving the E-5 Starting Air System Malfunction local alarm, the licensee did not identify the correct cause of the alarm or take the necessary action to ensure the operability and reliability of the emergency diesel generator. As a result, train A emergency diesel generator was inoperable and non-functional for approximately 26 hours3.009259e-4 days <br />0.00722 hours <br />4.298942e-5 weeks <br />9.893e-6 months <br />.

Description.

On September 22, 2014, during a surveillance test of train A emergency diesel generator, operators unexpectedly received local alarm, E-5 Starting Air Malfunction, which would not clear. The alarm response procedure directed operators to verify the correct valve lineup for the starting air system. Operators completed the valve lineup with no discrepancies noted. The licensee incorrectly assumed that the cause of the alarm was one or more of the pressure switches associated with the turning gear interlock circuitry. This issue was documented in Condition Report 14-17053.

Calibration of starting air system pressure switches was tentatively scheduled for December 2014.

On September 27, 2014, train A emergency diesel generator was started to prove operability. The starting time was 8.12 seconds, approximately one second slower than the normal starting time, and local alarm E-5 Starting Air Malfunction, remained locked in. The licensee attributed the slower than normal start time to a starting air system relief valve which required work and was being tracked by Condition Report 14-17423.

On October 12, 2014, at 9:30 p.m., starting air receiver 11 redundant air supply to starting air receiver 12 was isolated and tagged out for planned maintenance. At this time the E-5 Starting Air Malfunction alarm was still locked in.

On October 14, 2014, at 12:06 a.m., the control room received a diesel generator trouble alarm and the following alarms locally at the emergency diesel generator:

Bypassed/Inoperable alarm, Starting Air Low Pressure alarm, and the DG Ready for Emergency light was extinguished. Operations immediately declared train A emergency diesel generator inoperable and non-functional and entered a 14-day limiting condition for operation action statement for Technical Specification 3.8.1.a. The issue was documented in Condition Report 14-18639 and an apparent cause investigation was initiated. The licensee then performed a calibration of the starting air system

pressure switches, however, none of the switches were out of tolerance enough to have caused the alarms that were received. On October 14, 2014, at 9:25 p.m., the licensee attempted to start emergency diesel generator 11 to prove operability. Train A emergency diesel generator failed to start.

Further troubleshooting identified that turning gear interlock valve PSV-5439, for starting air receiver 12, was out of position. The total travel for this valve is approximately 1/8 inch and was discovered to be 1/16 inch closed. In this position, PSV-5439 blocked air from starting air receiver 12 to the starting air crank valves. Based on that discovery, it became apparent that the train A emergency diesel generator had been degraded from September 22 until October 12 due to having only one functional starting air subsystem, and was rendered inoperable and non-functional from October 12 at 9:30 p.m. until October 14 at 12:06 a.m., a total of 26.6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.

The failure to properly evaluate the cause of the starting air system alarm and recognize that PSV-5439 was out of position, as well as the failure to promptly confirm that the pressure switches were actually out of calibration as had been assumed resulted in taking the only unaffected starting air subsystem out of service for maintenance, rendering a degraded system inoperable. The issue also resulted in an unplanned entry into a limiting condition for operation, a Maintenance Rule functional failure, and a mitigating system performance indicator failure to start.

Analysis.

Failure to identify the cause for the emergency diesel generator starting air system alarm and recognize that this degraded the starting function was a performance deficiency. This performance deficiency is more than minor because it affected the equipment performance attribute of the Mitigating Systems Cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the failure to correctly identify and correct the cause of the E-5 Starting Air System Malfunction alarm resulted in train A emergency diesel generator being degraded and later rendered inoperable.

Using NRC Inspection Manual 0609, Appendix A, The Significance Determination Process for Findings At-Power, the finding was determined to be of very low safety significance (Green) because it did not: 1) affect the design or qualification of a mitigating system, structure, or component; 2) represent a loss of system and/or function; 3) represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and 4) represent an actual loss of function of one or more non-technical specification trains of equipment designated as having high safety-significance. This finding has a cross-cutting aspect in the area of problem identification and resolution associated with Evaluation because the licensee failed to thoroughly evaluate the issue to ensure that resolutions address the causes and extent of condition commensurate with the safety significance. Specifically, the licensee failed to fully evaluate the cause of the starting air system trouble alarm, and as a result, failed to recognize and correct the out-of-position valve before it rendered the system inoperable [P.2].

Enforcement:

Title 10 of the Code of Federal Regulations Part 50, Appendix B, Criterion XVI, Corrective Action, states, in part, that measures shall be established to assure that conditions adverse to quality, such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. Contrary to this requirement, the licensee failed to promptly identify and correct a condition adverse to quality. Specifically, after receiving a starting

air system malfunction alarm on train A emergency diesel generator, the licensee failed to identify and correct an out-of-position valve in the starting air system. Because this finding was determined to be of very low safety significance (Green) and was entered into the licensees corrective action program as Condition Report 14-18639, this violation is being treated as a non-cited violation in accordance with Section 2.3.2.a of the NRC Enforcement Policy: NCV 05000498/2014005-01, Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator.

1R18 Plant Modifications

Permanent Modifications

a. Inspection Scope

On October 22, 2014, the inspectors reviewed a permanent plant modification for the replacement of the Class 1E 125 Vdc battery output breaker.

The inspectors reviewed the design and implementation of the modification. The inspectors verified that work activities involved in implementing the modification did not adversely impact operator actions that may be required in response to an emergency or other unplanned event. The inspectors verified that post-modification testing was adequate to establish the operability of the structure, system, or component as modified.

These activities constitute completion of one sample of permanent modifications, as defined in Inspection Procedure 71111.18

b. Findings

No findings were identified.

1R19 Post-Maintenance Testing

a. Inspection Scope

The inspectors reviewed six post-maintenance testing activities that affected risk-significant structures, systems, and components:

  • October 15, 2014, Unit 1, train A 125 Vdc battery breaker 1EA11 following replacement
  • October 29, 2014, Unit 2, train A essential chiller water pump 21A following motor bearing replacement
  • November 22, 2014, Unit 2, train A solid state protection system following a fuse replacement
  • December 12, 2014, Unit 2, train C residual heat removal pump following pump seal replacement The inspectors reviewed licensing- and design-basis documents for the structures, systems, and components and the maintenance and post-maintenance test procedures.

The inspectors observed the performance of the post-maintenance tests to verify that the licensee performed the tests in accordance with approved procedures, satisfied the established acceptance criteria, and restored the operability of the affected structures, systems, and components.

These activities constitute completion of six post-maintenance testing inspection samples, as defined in Inspection Procedure 71111.19.

b. Findings

No findings were identified.

1R22 Surveillance Testing

a. Inspection Scope

The inspectors observed three risk-significant surveillance tests and reviewed test results to verify that these tests adequately demonstrated that the structures, systems, and components were capable of performing their safety functions.

In-service tests:

  • December 17, 2014, Unit 2, train D auxiliary feedwater pump in-service test Other surveillance tests:
  • October 31, 2014, Unit 2, train B 125 Vdc Class IE battery modified performance surveillance test The inspectors verified that these tests met technical specification requirements, that the licensee performed the tests in accordance with their procedures, and that the results of the test satisfied appropriate acceptance criteria. The inspectors verified that the licensee restored the operability of the affected structure, system, and components following testing.

These activities constitute completion of three surveillance testing inspection samples, as defined in Inspection Procedure 71111.22.

b. Findings

No findings were identified.

Cornerstone: Emergency Preparedness

1EP7 Exercise Evaluation - Hostile Action Event

a. Inspection Scope

The inspectors observed the November 5, 2014, biennial emergency plan exercise to verify the exercise acceptably tested the major elements of the emergency plan, provided opportunities for the emergency response organization to demonstrate key skills and functions, and demonstrated the licensees ability to coordinate with offsite emergency responders. The scenario simulated the following to demonstrate the licensees capability to implement its emergency plan under conditions of uncertain physical security:

  • An armed attack on the site causing casualties among plant employees
  • Loss of Unit 1 circulating water
  • A radiological release to the environment through the steam generator power-operated relief valve During the exercise, the inspectors observed activities in the control room simulator and the following emergency response facilities:
  • Alternate Operations Support Center
  • Emergency Operations Facility
  • Central and/or Secondary Alarm Stations
  • Incident Command Post
  • Joint Information Center The inspectors focused their evaluation of the licensees performance on event classification, offsite notification, recognition of offsite dose consequences, development of protective action recommendations, staffing of alternate emergency response facilities, and the coordination between the licensee and offsite agencies to ensure reactor safety under conditions of uncertain physical security.

The inspectors also assessed recognition of, and response to, abnormal and emergency plant conditions; the transfer of decision-making authority and emergency function responsibilities between facilities; onsite and offsite communications; protection of plant employees and emergency workers in an uncertain physical security environment; emergency repair evaluation and capability; and the overall implementation of the emergency plan to protect public health, safety, and the environment. The inspectors reviewed the current revision of the facility emergency plan, emergency plan

implementing procedures associated with operation of the licensees primary and alternate emergency response facilities, and procedures for the performance of associated emergency and security functions.

The inspectors attended the post-exercise critiques in each emergency response facility to evaluate the initial licensee self-assessment of exercise performance. The inspectors also attended a November 19, 2014, presentation of critique items to plant management.

The inspectors reviewed the scenarios of previous licensee drills conducted between January 2013 and October 2014 to determine whether the November 5, 2014, biennial exercise was independent of previous scenarios and avoided participant preconditioning, in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(g). The inspectors compared the observed exercise performance with corrective action program entries and after-action reports for drills and exercises conducted between January 2013 and October 2014 to determine whether previously-identified weaknesses had been corrected in accordance with the requirements of 10 CFR 50.47(b)(14) and 10 CFR Part 50, Appendix E, IV.F.

These activities constituted completion of one exercise evaluation sample as defined in Inspection Procedure 71114.07.

b. Findings

No findings were identified.

1EP8 Exercise Evaluation - Scenario Review

a. Inspection Scope

The licensee submitted the preliminary exercise scenario for the November 5, 2014, biennial exercise to the NRC in accordance with the requirements of 10 CFR Part 50, Appendix E, IV.F(2)(b). The inspectors performed an in-office review of the proposed scenario to determine whether it would acceptably test the major elements of the licensees emergency plan and provide opportunities for the emergency response organization to demonstrate key skills and functions.

b. Findings

No findings were identified.

OTHER ACTIVITIES

Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency Preparedness, Public Radiation Safety, Occupational Radiation Safety, and Security

4OA1 Performance Indicator Verification

.1 Mitigating Systems Performance Index: Emergency AC Power Systems (MS06)

a. Inspection Scope

The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.

These activities constituted verification of the mitigating system performance index for emergency ac power systems for Unit 1, as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.2 Mitigating Systems Performance Index: High Pressure Injection Systems (MS07)

a. Inspection Scope

The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.

These activities constituted verification of the mitigating system performance index for high pressure injection systems for Unit 1, as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.3 Mitigating Systems Performance Index: Heat Removal Systems (MS08)

a. Inspection Scope

The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.

These activities constituted verification of the mitigating system performance index for heat removal systems for Unit 1, as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.4 Mitigating Systems Performance Index: Residual Heat Removal Systems (MS09)

a. Inspection Scope

The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.

These activities constituted verification of the mitigating system performance index for residual heat removal systems for Units 1 and 2, as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.5 Mitigating Systems Performance Index: Cooling Water Support Systems (MS10)

a. Inspection Scope

The inspectors reviewed the licensees mitigating system performance index data for the period of July 2013 through September 2014 to verify the accuracy and completeness of the reported data. The inspectors used definitions and guidance contained in Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the reported data.

These activities constituted verification of the mitigating system performance index for cooling water support systems for Units 1 and 2, as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.6 Drill/Exercise Performance (EP01)

a. Inspection Scope

The inspectors reviewed the licensees evaluated exercises and selected drill and training evolutions that occurred between July 2013 and September 2014 to verify the accuracy of the licensees data for classification, notification, and protective action recommendation opportunities. The inspectors reviewed a sample of the licensees completed classifications, notifications, and protective action recommendations to verify

their timeliness and accuracy. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.

These activities constituted verification of the drill/exercise performance indicator as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.7 Emergency Response Organization Drill Participation (EP02)

a. Inspection Scope

The inspectors reviewed the licensees records for participation in drill and training evolutions between July 2013 and September 2014 to verify the accuracy of the licensees data for drill participation opportunities. The inspectors verified that all members of the licensees emergency response organization in the identified key positions had been counted in the reported performance indicator data. The inspectors reviewed the licensees basis for reporting the percentage of emergency response organization members who participated in a drill. The inspectors reviewed drill attendance records and verified a sample of those reported as participating. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.

These activities constituted verification of the emergency response organization drill participation performance indicator as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

.8 Alert and Notification System Reliability (EP03)

a. Inspection Scope

The inspectors reviewed the licensees records of alert and notification system tests conducted between July 2013 and September 2014 to verify the accuracy of the licensees data for siren system testing opportunities. The inspectors reviewed procedural guidance on assessing alert and notification system opportunities and the results of periodic alert and notification system operability tests. The inspectors used Nuclear Energy Institute Document 99-02, Regulatory Assessment Performance Indicator Guideline, Revision 7, to determine the accuracy of the data reported.

These activities constituted verification of the alert and notification system reliability performance indicator as defined in Inspection Procedure 71151.

b. Findings

No findings were identified.

4OA2 Problem Identification and Resolution

.1 Routine Review

a. Inspection Scope

Throughout the inspection period, the inspectors performed daily reviews of items entered into the licensees corrective action program and periodically attended the licensees condition report screening meetings. The inspectors verified that licensee personnel were identifying problems at an appropriate threshold and entering these problems into the corrective action program for resolution. The inspectors verified that the licensee developed and implemented corrective actions commensurate with the significance of the problems identified. The inspectors also reviewed the licensees problem identification and resolution activities during the performance of the other inspection activities documented in this report.

b. Findings

No findings were identified.

.2 Semiannual Trend Review

a. Inspection Scope

The inspectors reviewed the licensees corrective action program, performance indicators, system health reports, and other documentation to identify trends that might indicate the existence of a more significant safety issue. The inspectors verified that the licensee was taking corrective actions to address identified adverse trends.

These activities constitute completion of one semiannual trend review sample, as defined in Inspection Procedure 71152.

b. Observations and Assessments The inspectors identified trends in licensed reactor operator knowledge and application of technical specifications, and operator knowledge of plant equipment issues.

The inspectors noted several instances where licensed operators demonstrated a lack of familiarity with technical specification requirements. Examples include:

  • On October 6, 2014, operators failed to recognize the need to enter a 24-hour shutdown action statement in Technical Specification 3.8.1.1.e, while the north bus was out of service and in an alternate offsite power alignment and being notified by the grid dispatcher that post-trip minimum grid voltage would not be met (the condition only lasted for two hours, therefore, no technical specification was violated).
  • On October 14, 2014, the Unit 1 shift manager briefed the oncoming shift on the plant status, but incorrectly reported that the train A emergency diesel generator was functional. The resident inspectors challenged the decision that the train was functional and later that day, the train A emergency diesel generator was

tested and shown to have been non-functional due to a starting air system problem.

  • On November 21, 2014, the Unit 2 shift manager incorrectly applied the time of discovery when the train A solid state protection system surveillance indicated a problem. The shift manager intended to enter the 24-hour shutdown action statement of Technical Specification 3/4.3.2, Table 3-3.4b after the full 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> allowed for testing expired, even though the train was recognized to be inoperable in the second hour.
  • On December 23, 2014, Unit 2 operators did not understand or question the condition of the degraded auxiliary contact switch 13.8kV supply breaker to the 2H bus, despite hanging a caution tag that stated that operating the breaker could result in a reactor trip.

The licensee has entered this trend into the corrective action program as Condition Report 14-23490.

c. Findings

No findings were identified.

.3 Annual Follow-up of Selected Issues

a. Inspection Scope

The inspectors selected five issues for in-depth follow-up:

  • On July 10 and December 23, 2014, Unit 1 centrifugal charging pump 1A failed routine surveillances due to measured flow being outside of procedurally established acceptance criteria. This issue was documented in Condition Report 14-11791.
  • On September 15, 2014, Unit 2 fuel handling building, a small electrical fire occurred at a temporary power cord near its connection to a welding receptacle.

This issue was documented in Condition Report 14-16445.

  • On November 21, 2014, Unit 1 personnel air lock failed a post-maintenance test.

During performance of 0PSP11-XC-0009, Personnel Airlock Pneumatic Seal System Pressure Drop Test, an acceptable leakage rate could not be obtained for the outer door seals. This issue was documented in Condition Report 14-23005.

  • On November 25, 2014, the inspectors performed an in-depth follow-up of the Unit 1 cumulative effects of operator workarounds, operator burdens, and control board items to determine the reliability, availability, and potential for incorrect operation of systems or components.
  • In December 2013, the licensee discovered feedwater pipe wall thinning that affected the accuracy in the secondary side calorimetric, which directly affected reactor power. The issue was placed into the corrective action program as Condition Report 13-15806.

The inspectors assessed the licensees problem identification threshold, cause analyses, extent of condition reviews and compensatory actions. The inspectors verified that the licensee appropriately prioritized the planned corrective actions and that these actions were adequate to correct the condition. The inspectors assessed the licensees problem identification threshold, cause analyses, extent of condition reviews, and compensatory and corrective actions to address the deficiency. The inspectors verified that the licensee appropriately prioritized the corrective actions and that these actions were adequate to correct the condition.

These activities constitute completion of five annual follow-up samples, which included one operator work-around sample, as defined in Inspection Procedure 71152.

b. Findings

Introduction.

The inspectors identified a Severity Level IV non-cited violation of 10 CFR 50.71(e), Maintenance of Records, Making Reports, for the failure to update the Updated Final Safety Analysis Report (UFSAR) with information on the installation and use of the ultrasonic feedwater flow measurement system to control reactor power level and calibrate nuclear instruments, which was installed in both units by the end of 1999. This violation was entered into the corrective action program as Condition Report 15-420.

Description.

In 1999, following receiving License Amendment 138 and 127, the licensee installed an ultrasonic feedwater flow measurement system in Units 1 and 2. The measurement system uses sound waves, transducers attached to the outside of the feedwater piping and computer software with an algorithm to calculate feedwater flow.

This flow measurement was more accurate in measuring feedwater flow as compared to the flow venturies that were original plant equipment. The feedwater flow measurement is important because it is one of the primary inputs to the plant calorimetric algorithm used to calculate reactor power. The venturies became a backup to the ultrasonic feedwater flow system, if the ultrasonic system should become unreliable or fail. This flow measurement system, along with improvements in increasing the accuracy of other plant measuring devices, allowed the licensee to obtain a license amendment request to increase the maximum reactor power. In 2002, both units were approved by the NRC to increase licensed thermal power limits by 1.4 percent to 3853 MW thermal.

In December 2013, while investigating why one of correction factors used in the feedwater flow had been changing, the licensee discovered that the feedwater pipe walls were thinning due to erosion. The ultrasonic feedwater flow measuring system was very sensitive to even the slightest changes in pipe wall thickness. The software assumed a constant pipe wall thickness. Initially, the licensee believed that the reactor might have been operating in excess of the licensed power operating limits, but it was later determined that the reactor was not operating in excess of licensed power limits.

The inspectors were following up on this issue (see discussion in Section 4OA3) and determined that the licensee had not described the installation and use of the ultrasonic

feedwater flow measurement system in the UFSAR. This impeded the regulatory process in that the UFSAR did not reflect the most current description of the plant or procedures. It also created the potential that future changes to the facility could be made as permitted by 10 CFR 50.59 without properly accounting for the missing information.

Analysis.

The failure to update the Updated Final Safety Analysis Report, as required by 10 CFR 50.71(e), with a description of the ultrasonic feedwater flow measurement system was a performance deficiency. The inspectors determined that this performance deficiency was not more than minor. However, because it had the potential to impact the NRCs ability to perform its regulatory oversight function, the inspectors assessed more the significance of the violation using traditional enforcement. Using the NRC Enforcement Policy to evaluate the significance, the violation was determined to be a Severity Level IV violation in accordance with Section 6.1.d.3, since the lack of information in the Updated Final Safety Analysis Report was not used to make an unacceptable change to the facility or procedures. Cross-cutting aspects are not assigned to traditional enforcement violations.

Enforcement.

Title 10 of the Code of Federal Regulations 50.71(e), Maintenance of Records, Making of Reports, states, in part, each person licensed to operate a nuclear power reactorshall update periodically, as provided in paragraphs (e)

(3) and
(4) of this section, the final safety analysis report (FSAR) originally submitted as part of the application for the license, to assure that the information included in the report contains the latest information developed.

Contrary to the above, the licensee failed to update the UFSAR originally submitted as part of the application for the license, to assure that the information included in the report contained the latest information developed. Specifically, from 1999 through 2014, the licensee failed to update the UFSAR with detailed information associated with the installed ultrasonic feedwater flow measurement system and its use in determining reactor power and for calibrating power range nuclear instruments. This violation was entered into the corrective action program as Condition Report 15-420. Because this violation was a Severity Level IV violation and has been entered into the licensees corrective action program, this violation is being treated as a non-cited violation consistent with Section 2.3.2.a of the NRC Enforcement Policy:

NCV 05000498/2014005-02 and 05000499/2014005-02, Failure to Update the UFSAR for the Ultrasonic Feedwater Flow Measurement System.

4OA3 Follow-up of Events and Notices of Enforcement Discretion

(Closed) Licensee Event Report 05000498/2014-001-00 and 05000498/2014-001-01, Overpower Condition Relating to the Ultrasonic Flow Measurement System In December 2013, engineering was investigating a negative trend in the correction factors for the ultrasonic flowmeter (used to measure feedwater flow) and discovered that both units had experienced feedwater pipe wall thinning that was outside the software allowances for accuracy of the ultrasonic flowmeter. Reactor power was reduced to 99.6 percent in both Units 1 and 2. The average loss of feedwater pipe wall thickness near the ultrasonic flowmeter sensors was 60-80 mils (thousandths of an inch), compared to a nominal pipe wall thickness of 1.375 inches. Working with the vendor, new transducers were fabricated, installed, and tested and both units were

returned to 100 percent power. The licensee plans to replace the eroded pipe sections in each unit. This issue was placed into the corrective action program as Condition Report 13-15806.

The licensees initial evaluation of the feedwater pipe wall thinning and its effect on reactor power determined that both units were operated in excess of licensed thermal power limits (1.8 percent for Unit 1 and 1.4 percent for Unit 2) for approximately 2.5 years. The licensee further determined that Technical Specification 3.3.1 allowed outage time was exceeded for over temperature-delta temperature (OTDT) and primary reactor nuclear instrumentation high trip setpoint channels exceeding allowable values.

The licensee submitted Licensee Event Report 2014-001-00, Overpower Condition Relating to the Ultrasonic Flow Measurement System, on March 24, 2014. The licensee submitted Licensee Event Report 2014-001-01, which explains that independent, detailed studies were being conducted and that a second supplemental licensee event report would be submitted by June 24, 2014.

The licensee contracted two independent engineering firms to perform further analyses concerning the issue to determine if either unit had operated in excess of licensed thermal power of 3853 MW. One firm was tasked to evaluate whether the accuracy of the ultrasonic flow meters was within their + 0.6 percent rated accuracy with a 95 percent confidence interval. The second firm was tasked to provide a thermal performance assessment of both reactors. The results were that the accuracy of the ultrasonic flow meters was within + 0.5 percent with a 95 percent confidence interval, and that there was no conclusive evidence that Unit1 and 2 reactors operated in excess of their license thermal power limits. The licensee contends that the pipe wall thinning caused an increase in actual feedwater flow, which led to an actual increase in power.

When the system was initially installed, the licensee assumed that the feedwater piping was smooth and was not subject to erosion. Inspection of the internal piping discovered that the feedwater piping was actually rough due to erosion. This resulted in an increase in indicated feedwater flow (not actual) so operations was required to reduce thermal power to restore indicated power within licensed limits. The net result of pipe wall thinning, which caused an actual increase in power, and the rough pipe wall, which caused an increase in indicated power, was that both reactors were operated at or below licensed power limits because operators responded to the indicated increase by reducing power.

As a result of the conclusions reached by the two evaluations that neither unit had operated above licensed thermal limits, the licensee retracted Licensee Event Reports 05000498/2014-001-00, and 05000498/2014-001-01. The licensee submitted a license amendment request to install a leading edge flow monitoring system, which will replace the current ultrasonic flow measurement system.

The inspectors reviewed the root cause evaluation. The licensee determined that they were not implementing vendor recommendations outlined in License Amendment Numbers 138 and 127, Units 1 and 2 respectively. Specifically, the licensee did not evaluate or monitor the feedwater piping for erosion, which can affect the secondary power calorimetric accuracy. The licensee was taking corrective action to modify their license amendment request process to include a formal review of plant specific requirements and recommendations from vendor supplied documents that are used as a basis for a license amendment in order to assure that the bases used to support the

amendment are identified and enforced by making them part of station programs. An NRC identified violation is discussed in Section 4OA2.

Licensee event reports 05000498/2014-001-00 and 05000498/2014-001-01 are closed.

These activities constitute completion of one event follow-up sample, as defined in Inspection Procedure 71153.

4OA6 Meetings, Including Exit

Exit Meeting Summary

On October 7, 2014, the inspectors discussed the in-office review of the preliminary scenario for the 2014 biennial exercise with Mr. J. Enoch, Emergency Preparedness Supervisor, and other members of the licensee staff. The licensee acknowledged the issues presented.

On December 3, 2014, the inspectors presented the results of the on-site inspection of the biennial emergency preparedness exercise conducted November 5, 2014, to Mr. B. Eller, Manager, Corporate Communications, and other members of the licensee staff. The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.

The licensed operator requalification inspector obtained the final annual examination results and telephonically exited with Mr. G. Janak, Operations Training Manager, on December 15, 2014.

The inspector did not review any proprietary information during this inspection.

On January 14, 2015, the inspectors presented the resident inspector inspection results to Mr. D. Koehl, President and Chief Executive Officer, and other members of the licensee staff.

The licensee acknowledged the issues presented. The licensee confirmed that any proprietary information reviewed by the inspectors had been returned or destroyed.

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee Personnel

R. Aguilera, Manager, Health Physics
C. Bowman, General Manager, Engineering
M. Crain, Manager, Emergency Response
R. Dunn Jr., Manager, Nuclear Fuel and Analysis
B. Eller, Manager, Corporate Communications
J. Enoch, Supervisor, Emergency Preparedness
T. Frahm, Manager, Operations, Unit Operations
T. Frawley, Manager, Plant Protection and Emergency Response
R. Gibbs, Manager, Operations, Production Support
G. Hildebrandt, Manager, Operations
G. Janak, Operations Training Manager
D. Koehl, President and Chief Executive Officer
J. Phelps, Manager, Cyber-Security
J. Pierce, Manager, Unit 1 Operations
F. Puleo, Licensing Staff Specialist
M. Reddix, Manager, Security Projects
M. Ruvalcaba, Manager, Strategic Projects
R. Scarborough, Manager, Quality Assurance
M. Schaefer, Plant General Manager
L. Sterling, Supervisor, Licensing
M. Uribe, Manager, Work Control

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened and Closed

05000498/2014005-01 NCV Failure to Identify a Condition Adverse to Quality on Train A Emergency Diesel Generator (Section 1R15)
05000498/2014005-02 SL-IV Failure to Update the UFSAR for the Ultrasonic Feedwater Flow
05000499/2014005-02 Measurement System (Section 4OA2)

Closed

05000498/2014-001-00 LER Overpower Condition Relating to the Ultrasonic Flow
05000498/2014-001-01 Measurement System (Section 4OA3)

Attachment

LIST OF DOCUMENTS REVIEWED