Text

Rev 14 to Spec X3AJ02, Spec for 600 Volt Power & Control Cable for Vogtle Electric Generating Plant,Burke County,Ga
	ML20215E165
Person / Time
Site:	Vogtle
Issue date:	05/06/1986
From:	; BECHTEL GROUP, INC.
To:	;
Shared Package
ML20215E151	List: ML20215E148; ML20215E160; ML20215E165; ML20215E179;
References
	NUDOCS 8612170364
	Download: ML20215E165 (116)
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SPECIFICATION FOR 600 VOLT POWER AND CONTROL CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATIES PLANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ02 REVISION 14 DATE OF ISSUE MAY 6, 1986 PROJECT CLASS 12E, 62E PAV-3718 l PAV2-154 l

l l JOB 9510 BECHTEL POWER CORPORATION WESTERN POWER DIVISION NORWALK, CALIFORNIA 1

Bechtel Power Corporation ENGINEERS - CONSTRUCTORS

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i SPECIFICATION FOR 600 VOLT POWER AND CONTROL CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PI. ANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ02 REVISION 14 DATE OF ISSUE MAY 6, 1986 PROJECT CLASS 12E, 62E l

l JOS NUMBER SSIO SECHTEL POWER CORPOR ATION NORWALK. CALIFORNI A A 5-10-83 Revised Technical Provisions Page 11, 4, 5, 8. Added Attachment EA-1 b thru EA-3 and EA-70 thru EA-7 2, and Updated Appendix EA to Rev. 3 M 6-3-82 General Revision A 1-29-82 . Revised Section 4.3.2.B. Page 8a A 9-2-81 Revised Section 4.3.2.B. Page 8a A 4-24-81 Incorporated SDDR Nos. 63 and 59, Added Page 8a. Revised Pages 11, 5, b 6, 7, 8 of Technical Provisions, Updated Appendix EA to Rev. 2.

d 11-6-80 General Revision of Technical Provisions M 4-16-80 General Revision Tech. Prov. & Incorp. Addendum 1 M 2-14-79 Rewritten and Reissued for Bids

",8,'- nave arvisions 1 of 2 -.

X3AJ02 A 10-16-84 Dalsted Edition Numbar of ICEA S-19-81, Tech page 2 l

A 1-10-85 Revised Tech. Prov. Page 9 (Paragraph 4.3.2.B) '

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A 3-11-85 MSCN No. I was incorporated in Revision 10.

A 8-16-85 Incorporated MSCN No. 2 on Tech. Prov. Page 9 A 2-24_86 SDDRs 0056, 0057, 0058, 0061, & 0062 were Incorporated in A Revision 3. SDDR 1434 was Incorporated in Revision 12.

A 5-6-86 Incorporated RRF Nos. 12-20 and 12-19. Updated Attachment EA to A Rev. 6.

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- V0GTLE ELECTRIC GENERATDIG PLANT 600 VOLT POWER AND CONTROL CABLE SECTION TITLE PAGE Instructions to Bidders for Electrical Equipment and/or Material 1-15 Technical Provisions 1-22 l7 Proposal Form 1-39 m

9 i

BECirfEL POWER CORPORATION. AGENT Los Angeles Power Division for GEORGIA POWER COMPANY INSTRUCTIONS TO 3IDDERS for ELECTRICAL EQUIPMENT AND/OR MATERIAL General

1. The Contractor shall state any exceptions taken to the Instructions of Bidders and/or specifications in his Proposal. The Manufacturer and/or '

! Supplier must obtain the Purchaser's approval in writing before such excep-tions are binding upon the Purchaser.

2. The original and 7 copies of Bidders Proposal shall be submitted in exact conforesace with the Proposal Porm to the Procurement Department, Bechtel Power Corporation, Ims Angeles Power Division, P. O. Box 60860 Terminal Annex, Los Angeles, California 90060; Atta: (Designee of Bid Request Cover Page) or delivered via messenger to Bechtel Power Corporation, Los Angeles Power Division, 12400 Imperisi Highway, Norwalk, California l not later than the data specified in the inquiry letter.

3. The Purchaser reserves the right to reject any or all bids, and to '

waive any informalities therein.

4. The term " Contractor" and the term " Manufacturer" are hereby defined as meaning the Contractor responsible for furnishing the equipment and work specified.

5. The term " Purchaser" is hereby defined as meaning the Georgia Power Company or its Engineers, inspectors, or other authorized representatives as named in the Proposal Porm.

Accepted Proposal

6. The successful Bidder shall furnish 11 copies of a written Accepted Proposal for the performance of work included in the specifications. This Proposal will includa the detail specifications of the equipment and/or material furnished.

Proposal Drawings and Description

7. Each Bidder shall submit with each proposal complete specifications, description of equipment, drawings and illustrations showing in detail the equipment or materials he proposes to furnish, and dimensions to ahow the clearances of his equipment. He shall submit a description of all major 1

22 JUN 79

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equipment in sufficient detail to enable the Purchaser to check the rela-tive merits of the various bids. It is extremely important that all pro-posals be complete in this respect and that any exceptions be clearly stated.

Contractor's Design Drawings

8. Upon award of the business confirmed by the Purchaser's commitment and/or Purchaser's order and in accordance with the specification Drawing and Data Requirements, the Manufacturer and/or Supplier shall prepare all necessary drawings for the manufacturer and installation of the equipment or materials supplied by him, including necessary details for the design of proper supporting structures, and showing all features and details including assembly drawings, parts lists, installation, operation and maintenance instructions, and other details for which the Purchaser must provide to secure the proper installation, operation and successful performance of the equipment.

9. The Contractor shall furnish Bechtel Power Corporation, in accor-

dance with the Specification Drawing and Data Requirements, all complete i and finsi approved drawings. The Contractor shall also submit preliminary _

! sketches and notes on all unsettled details to the Purchaser for consider-ation and approval in ample time to enable the Contractor to comply with the specifications.

10. All Manufacturer's drawings shall be subject to the Purchaser's I approval for general design, general dimensions and apparent suitability.

The Purchaser's approval shall not relieve the Contractor of any respon-sibility for supplying material and equipment which meets the requirements of the specifications and which will operate satisfactorily under the specified conditions, nor will it relieve him from responsibility for detail dimensions.

Purchaser's Drawings Submitted With Specifications

11. Where the equipment and/or materials are to be installed in a new plant or in an existing plant where there are no building limitations, the l Bidder shall offer a layout and arrangement which are conducive to best performance and lowest over-all installation cost. Where the equipment and/or materials are to be installed in existing plants or in restricted locatione, the physical limitations will be described in Purchaser's Specifications and drawings will be included by Purchaser to show the general arrangement, dimensions, floor levels, etc., to which the Contractor must adhere as closely as possible.

Correspondence Pertaining to Design and Specifications

12. All questions or correspondence with reference to the inquiry and specifications, shall be referred to the Procurement Department, Bechtel Power Corporation, Los Angeles Power Division, P.O. Box 60860, Terminal Annex, Los Angeles, California 90060, Atta: (Designee on. Bid Request Cover Page). All such correspondence shall be submitted in original and 7 copies.

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Delivery

13. Delivery dates desired and acceptable are shown in the specifications.

In the event the delivery dates as set out in the specifications cannot be met, the Bidder shall so state in his exceptions. The Bidder shall also state in his Proposal: (1) the submittal schedule for the required engineer-ing drawings and data (2) the date when manufacturing must be started to meet the specified jobsite delivery date, (3) the date when delivery will be made. It is of utmost importance that the Contractor maintain the speci-fied delivery date. If any delays appear likely, it is the responsibility of the Contractor to immediately inform the Purchaser. The providing of such information shall in no way relieve the Contractor from compliance with the specified delivery date.

Labor Dispute Notification Provisions

14. In the event of any delay or threatened delay to the Contractor's performance of its Service's because of any strike or labor dispute, the

Contractor shall immediately notify Purchaser in writing of such an event.

Such written notice shall include a description of the nature, cause, date i, of commencement, and expected duration of any such delay or threatened delay and shall indicate whether it is anticipated that the completion dates will be affected thereby.

Payments

15. All equipment and materiel shall be quoted and shipped on an F.O.B.

destination basis and full payment will be made by Purchaser within 30 days following receipt of complete material and invoice. Invoices pertaining l to partial shipments will not be honored.

16. It shall be understood and agreed that the completion of all pay-ments for the work done and materials used, and the Purchaser's final acceptance, shall not relieve the Manufacturer and/or Supplier or its surety from its obligations and responsibilities under the terms of the agreement and in accordance with the attached specifications, or of making good any latent defects without additional cost to the Purchaser.

Tests and Inspection

17. The Purchaser may appoint inspectors to follow the progress of the work, the manner in which it is being done, materials in process of manu-facture or at point of delivery, and with authority to reject defective materials at either source of supply or point of delivery at any time, or to suspend any work not being properly done, or not in accord with the plans and specification.

18. The Purchaser shall have the right to conduct source inspection and quality assurance program surveys and audits at the supplier plants. The Purchaser shall have free access to work, and to all parts of the Contractor's plant engaged in work on equipment and/or materials to be supplied the Pur-chaser, at all times while work on this Contract is being performed. The 22 JUN 79 3

Contractor shall afford the Purchaser free of cost all facilities for the convenience of the Purchaser in order that the Purchaser may be satisfied that all materials and wo::knanship are in accordance with the specifications.

The same free access privileges to the Purchaser shall extend to all Con.

tractors subtier Suppliers plants and facilities supplying material, fabri-cation, components, systems, or services, hereunder.

19. The Purchaser shall have the right, at any time within 180 days after the complete erection of the equipment, to make, at his own expense, such tests as he may dess proper or urcessary to satisfy himself that the equipment meets the requirements of the specifications in every respect.

The Contractor shall, if he so desires and at his own expense, have she right to have a witness present at such tests to see that the equipment is ,

properly operated and to make such observations as he may desire. Should !

this test show that the equipment does not meet all the requirements of the specifications or guarantees, the Contractor shall, at his own expense, make such other tests as may be necessary to the fulfillment of the Contract.

20. In event of the equipment failing to meet the requirements of the specifications or guarantees in any respect, the Contractor shall within a reasonable time and at his own expense, make such alterations and or replace- -

ments as may be necessary in order that the equipment and its performance shall conform to the requirements of the specifications and guarantees; and the Contractor shall, at his own expense, make such additional tests as the Purchaser may require to show the effects of such alterations and replacements on the equipment and its performance.

Patents

21. The Contractor shall indemnify, save harmless, and defend the Purchaser with regard to all claims, suits, and proceedings against the Purchaser based on the contention, whether groundless or not, that any

! apparatus, or part thereof, furnished under the Contract (regardless of by whom designed, fabricated, or manufactured) constitutes an infringement of any patent. The Contractor shall pay all costs and expenses of investi-gation, defense, and settlement or judgment of any such claim, suit, or proceeding. In case the said apparatus, or any part thereof, is held in any suit to constitute infringement and the use of said apparatus or part is enjoined, the Contractor shall, at its own expense, either (1) procure for the Purchaser the right to continue using said apparatus or part, (2) replace same with non-infringing apparatus, or (3) modify same so that it becomes non-infringing. If the Contractor is unable to comply with any of the alternatives in the preceding sentence, then the Contractor may, upon terms and conditions satisfactory to the Purchaser, remove said apparatus and refund the purchase price and the transportation and instal-lation costs thereof.

This provision shall take precedence over Paragraph 6 of any Purchase Order which Purchaser may issue hereafter, insofar as said Paragraph 6 relates to patents.

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Taxes

22. All Federal, State or other governmental division taxes and contri-bution for unemployment compensation, or old age benefits, etc., now or hereafter effective shall be included in the prices quoted with the exception of the State of Georgia Sales or Use Tax which the Purchaser shall be responsible for, by authority granted by the State of Georgia Revenue Department, in accordance with the permit for operating under Rule 16 of the Rules and Regulations of Georgia Sales and Use Tax.

Alternates

23. Any alternates to the specifications which the Contractor desires to bid upon, shall be clearly indicated as such, and shall be set apart from the bid covering only the Purchaser's Specifications.

Proposal Fora

24. Contractors shall submit their bids in exact conformance with the j Proposal Form if such is contained in the specifications. Any alternates other than those called for in the specifications shall follow the comp 16ed Proposal Form.

i Contractor's Supervisory and Service Personnel

25. The contractor's erection supervisors, service men, startup een or any similar employees for whom the Purchaser will be invoiced on an hourly on per dien basis and/or for expenses must report to the Purchaser's Project Superintendent and Field Office Supervisor or their authorized representative before beginning any such services at the site. They saast also report before leaving the jobsite due to a temporary suspension of their work, when returning to the jobsite after a temporary suspension of their work, and at the completion of their work.

26. The Purchaser must know of all Contractor's employees at the job site whose ties and/or expenses are not included in the lump sua equipment price in order to verify invoices and time and expenses. Failure of the Contractor to comply with these requirements will be cause for rejection of any invoice for such time and/or expenses.

! Domestic Materials

27. All materials and equipment to be furnished under this Inquiry shall be of domestic manufacture unless otherwise noted as an " Exception" in the Contractor's Proposal.

Price Adjustment

28. Bidder shall quote current prices in effect on the bid closing date. Whenever the current prices quoted are not fire, Bidder shall quote current prices which shall be subject to adjustment (upward or downward) l l 22 JUN 79 5

at time of shipment. The following information shall be included under the Price Adjustment section of the Proposal Form and shall be subject to the conditions stated in that section.

a. The indices to be used.

b. Starting date of adjustment. ,

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c. Ending date of adjustment.

Definition of the final shipment should it affect the end date of adjustment.

1. For equipment shipments of 1 carload or less, the date of the bill of lading shall be used for the date of adjustaant.

2. When equipment delivery involves several carload shipments, the Bidder shall define the end date of adjustment as the date of the bill of lading on a certain specified item of equipment.

d. When using an index averaging method for adjustment based on equipment fabrication dates, the Purchaser shall be advised as soon as possible when the actual starting and ending dates

! for fabrication become known.

e. The maximum limit of adjustaant.

Warranty

29. The Contractor warrants to the Purchaser that the equipment described herein and to be furnished in connection with this purchase will be of the kind and quality described herein, free of defects in design, workmanship, and material, and shall conform to and perform in accordance with the characteristics and specifications referred to herein. The foregoing warranties shall be in lieu of all statutory warranties except for the warranty of title and against infringement.

i 30. Contractor shall promptly make all adjustments, repairs or replace-ments necessary, including direct rail or truck transportation charges, to remedy any failure or deficiency in the equipment furnished hereunder resulting from the defects in the design, workmanship or materials used in producing the equipment which shall appear within 12 months from the date the equipment and/or material is placed into service, or within 18 months from the date of shipment, whichever occurs first. The Purchaser shall assist in every manner in minimizing the expense of such repair work includ-ing removal from service and loading for shipment, any equipment and/or material which must be returned to the factory.

Where repaired or replacement parts or additional work are furnished, they shall be subject to the same warranties, the same conditions, and the same remedies provided for the original equipment; provided that the warranty period for repaired or replacement parts or for additional work shall be 22 JUN 79 6

for the same period as the original part or work extending from date of installation of repaired or replacement parts or from performance of the additional work.

31. The rights and liabilities imposed under these paragraphs under

" Warranty" shall be in addition to the rights and liabilities imposed in other paragraphs and nothing stated herein shall be deemed to affect or alter the liability assumed by the Contractor under other paragraphs.

l Liability of the Contractor l l

32. The Contractor shall defend, indemnify the save harmless the ,

Purchaser, its representatives, agents, and employees from and against all l demands, claims, suits or actions of any character, including costs of investigation and defense on account of death or injury to persons (including representatives, agents and employees of either of the parties) or damage to property (including property of either of the parties) resulting from any act of negligence of the Contractor or his agents or employees of either, whether or not constituting negligence, which act or omission occurs in the performance of any of the obligations imposed herein. The Contractor further agrees to defend, save harmless, and indemnify the Purchaser against any loss or expense as aforesaid resulting from any breach of the provisions of Paragraph 266 above.

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33. In addition to the Contractor's express warranty of the equipment as set forth in the warranty clause applicable thereto, if any portion of the equipment r,nali prove to be damaged as a direct result of negligent technical diruction of or assistance in installation, inspection, or instruc-

' tion within *. year from the date equipment is placed into service, the Con-tractor, when notified thecof, shall correct such damage at its own expense, including the cost of any netrasary labor by repairing or replacing the parts i directly af fected by such defecti*re technical direction, or assistance,

inspection, or instruction. The Contractor is liable and responsible for technical cirection or assistance, of inspection, installation and instruc-tion or for any claims of any kind arising out of or connection with technical direction or assistance, inspection and instruction whether in contract, tort (including negligence), or otherwise.

Assignment

34. The Purchase Order shall not be assigned by the Contractor by

. operation of law or otherwise without the prior written consent of the l Purchaser. The Purchaser Order shall not be deemed an asset of the Contrac-tor and at the option of the Purchaser, and upon 5 days notice, shall termin-ate in the event of any voluntary or involuntary receivership, bankruptcy, or insolvency proceedings affecting the Contractor.

Defaults

35. Time is of the essence. If the Contractor fails to perform any of its obligations hereunder, the Purchaser will be entitled to all remedies provided by law and without limitation to recover any replacement and repair i 22 JUN 79 7

i costs. If Contractor fails to give Purchaser adequate assurance of perfora-ance after written dammad therof when reasonable grounds for insecurity arise, then Purchaser will be entitled to cancel the Purchase Order in whole or in part, without liability for any cancellation of other charges or for i

any of the Apparatus unshipped at the time of such cancellation. In the event of any such cancellation, Purchaser may procure the Work elsewhere similar to that which should have been shipped hereunder. The Contractor shall be liable for the difference between the cost of such procured work l and the Purchase Order price together with all damages suffered by Purchaser.

Purhcaser may withhold any money otherwise payable to Contractor and apply the same to the payment of any suas which Contractor may owe to Purchaser.

Purchaser's failure to notify Contractor of a rejection of the Apparatus or to specify with particularly any defect in the Apparatus af ter rejection or acceptance thereof will not bar Purchaser from any remedies therefore which it may otherwise have.

l Changes

36. No changes shall be made in this specification unless authorized in writing by the Pu chaser. The Purchaser any, by written change order, make any changes, including additions or omissions in quantities ordered, i or in the specification. If any such change affects the amount due or the ~

time of performance hereunder, an equitable adjustment will be made. The Purchaser may at any time by written change order cancel the Purchase Order as to all or any portion of the Apparatus then not shipped, subject to an equitable adjustment between the parties as to the Apparatus then in progress, provided that no such adjustment shall be made in favor of the Contractor with respect to any of the Apparatus which is Contractor's standard stock. No such cancellation shall relieve the Purchaser or the Contractor of any of their obligations as to any of the Work furnished hereunder. Any claim for adjustment hereunder must be asserted by the Contractor in writing within 30 days from the date when the change or cancellation is ordered.

Signature

37. If the proposal is made by an individual, it shall be signed with his full name, and his address given. If it is made by a partnership, it shall be signed with the partnership name by a full partner, who shall also sign his full name and his address, and the names and addresses of all other partners shall be given. If it is made by a corporation, the name of the corporation shall be stated and the Corporate Seal affixed

to the Proposal Bidding Sheet.

Scope of Work l

38. The Bidder shall make his Proposal with the understanding that the specification and applicable drawings are intended to cover all of the work to be furnished and, unless expressly excluded, any and all labor and materials not indicated therein but which may be necessary to complete any part of the Work in a ptoper, substantial and workmanlike manner, are to be furnished by the Contractor without additional charge or cost to the Purchaser.

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I Proprietary Information

39. This invitation and all drawings, design, specifications and other data appended or related thereto are furnished only as information necessary to preparation of a proposal or to complete the Work and are the property of the Purchaser and shall not be used for any purposes other than the perfor-mance of this proposal or any resulting Purchase Order. The drawings and data submitted by the Bidder shall become the property of the Purchaser and will not be used for any other than the instant purpose.

Assembly and Shipping

40. The Apparatus shall be shipped in assembled units consistent with good shipping practice. When items must be disassembled for shipment they shall be matchmarked. All units and their containers shall be piece marked and show the Purchase Order and item number. Machined and other unpainted surfaces shall be fully protected from impact and weather damage with all holes and nozzles plugged or covered.

Method of Shipment

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41. Delivery at the jobsite via rail and motor carrier is available. ~

The Purchaser may specify the carriers and routing to be used providing I .the carrier (s) or routing specified does not increase Contractor's cost; j

however, Contractor shall not modify Purchaser's instructions in this respect without prior approval by the Purchaser. Contractor agrees to furnish Purchaser realistic estimates of net and gross weights, axpected shipping points and shipping classifications.

Cooperation and other Manufacturers

42. The Contractor shall cooperate with other manufacturers furnishing associated equipment or equipment connecting directly thereto. The Con-tractor shall exchange with other manufacturers all necessary drawings, dimensions, templates, gauges and other information required to insure a combined installation that is most suitable in every respect within the intent of the specification, and to eliminate delays in manufacture or installation. The Contractor shall keep the Engineer informed of all such coordination by copy of his correspondence to other manufacturers.

Expediting

43. The Purchaser shall be allowed access to the Contract'or's shops and those of the Contractor's suppliers to expedite the work. Contractor shall furnish Purchaser, at no additional cost, semi-monthly progress reports and scheduling information in sufficient detail to facilitate realistic evaluation of Contractor's performance. The reports and/or schedules must cover the complete status and progress of engineering, fabrication, subasterials and/or labor. Contractor shall furnish unpriced i copies of purchase orders to Subsuppliers upon request.

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Right to use Apparatus Requiring Corrections

44. If, after the Apparatus has been installed, it is discovered that it or any part thereof may require correction, the Purchaser shall never-theless have the right to use such Apparatus until such time as it is convenient that such Apparatus be removed from service for correction.

Quality Assurance and Quality Control

45. The Bidder and Contractor shall verify conformance to quality requirements by furnishing documentation that is identified in the specifi-cation, and in Part C, Drawing and Data Requirements, of the Proposal Form.

When nuclear safety class items are involved the same requirements will apply and, in addition, the Bidder and Contractor will be required to have written procedures that comprise his quality program. The written procedures shall conform to the Nuclear Regulatory Comission Regulation 10 CFR 50, Appendix B as defined in ANSI N45.2-1971 Quality Assurance Program Requirements for Nuclear Plants. Specific criteria of ANSI N45.2 to which the Bidder and Contractor must furnish procedures are identified in the Quality Program Requirements section of Part C of the Proposal Form.

The Purchaser shall have free access to the work and to all parts of the Contractor's plant engaged in work on equipment and/or materials to be supplied the Purchaser, at all times while work on this Contract is being performed. The Contractor shall afford the Purchaser free of cost, all facilities for the convenience of the Purchaser in order that the Purchaser may be satisfied that the Quality Program and all materials and workmanship are in accordance with the specifications. The same free access privileges provided to the Purchaser shall also extend to all Contractors subtier suppliers plants and facilities supplying material, fabrication, components, systems or services hereunder.

The Purchaser shall have the right to conduct surveys and audits of the suppliers Quality Program of all functional groups that have an effect on quality. Audits may be conducted by one individual or by a team of auditors,

and will take place when deemed necessary by the Purchaser. The same survey and audit privileges shall extend to all subtier Contractor's plants and facilities.

Bidder's Knowledge i

46. The Apparatus will be used in and become a part of a nuclear-electric generating station. Bidder shall be knowledgeable of conditions that may arise during the design, construction, startup and operation of a nuclear-electric generation station, and shall make his Propscal consistent with such conditions.

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Correspondence

47. Subsequent to notification of award, the successful Bidder shall forward all correspondence, in original and 7 copies, relating to price, terms or schedule to Georgia Power Company, c/o Bechtel Power Corporation, Procurement Department, Los Angeles Power Division, P.O. Box 60860, Terminal Annex, Los Angeles, California 90060, Attention: (Designee on Bid Request Cover Page).

Correspondence relating to engineering shall be forwarded in original and 7 copies, to Bechtel Power Corpcration, Los Angeles Power Division, Attention: M. Z. Jeric, Project Engineer, at the address shown above.

The Purchaser reserves the right to designate additional persons and locations to which copies of all correspondence relating to the Work shall be forwarded by the Contractor.

Insurance

48. Insurance to be provided by Purchaser. Purchaser shall maintain, at its own esponse for itself, each Contractor and each Subcontractor, _

i the following forms of insurance in the amounts specified. This insurance

! will apply to the operations cf and for each Contractor and Subcontractor (unless expressly excluded by name or class) at the project site only (and not at any other place). The insurance will terminate upon completion of the work except that completed Operations Liability Insurance will continue for a period of 3 years from the acceptance of the total job by the owner.

j a. Insurance coverage for the legal liability of the Contractor, l and his Subcontractors, for claims for personal injuries to the Contractor's or his Subcontractor's employees engaged in this work and for death resulting therefrom under the Georgia Workmen's Compensation Act.

b. Insurance coverage for the legal liability (including contractual) of the Contractor, and his Subcontractors who may be engaged in this work, for claims or damages for personal injurias or for death resulting therefrom arising out of the work to be performed by the Contractor or his Subcontractors, to persons other than employees of the Contractor or Subcontractors engaged in the work in an amount of $10,000,000 for any one occurrence.

c. Inaurance coverage for the legal liability (including contractual) of the Contractor, and his Subcontractors who may be engaged in this work, to pay claims for damages to property belonging to other than such Contractor, or his Subcontractors, in the amount of $10,000,000 for any one occurrence.

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d. Insurance coverage for physical loss or damage to Contractor's equipment on the jobsite for the following amounts:

Actual cash value of equipment at time of loss.

e. The Purchaser will obtain direct damage (All Risk Builder Risk) insurance and cause the Contractor and his Subcontractors who may be engaged in the work, to be named as an insured. As evidence of this insurance, and prior to the beginning of any work the Purchaser shall submit to the Contractor a certificate providing the above coverage and which verifies that the said policies.have been properly endorsed to meet the above require-monts.

The Contractor represents and warrants that no cost of insurance, indemnifications, waivers or reserves,for contingencies is or will be included in any bid for costs or will otherwise be changeable to the Purchaser, except as to automobile liability insurance to be provided by Contractor.

49. Insurance to be provided by Contractor. Prior to the commencement ~

of any work, the Contractor and his Subcontractors shall procure and I

thereafter maintain during the life of the contract. Automobile Liability Insurance for not less than the following limits:

Bodily Injury $250,000 Each Person

$500,000 Each Person Property Damage $250,000 Each Accident The insurance will apply to all owned, non-owned or hired automobiles to be used by the Contractor or Subcontractor in the performance of work on his job.

Each Contractor or Subcontractor.shall furnish a certificate of this insurance which shall contain a provision for 10 days prior notice of cancellation or material change to Georgia Power Company, which notice shall be in a form provided by or suitable to Georgia Power Company.

Any insurance not described herein which the Contractors or Subcontractors desire for their own protection shall be their own responsibility and at their sole expense.

Drawing and Data Submittals

50. It is of utmost importance that the Contractor commence preparation of the required engineering drawings and data immediately upon notification

. of award and that he prosecute the Work in a manner that will insure submittal of this technical data on or before the dates established by the j Purchaser.

i I

22 JUN 79 12

Specification or Bill of Material

51. The Invitation to Bid, General Provisions (where applicable),

Instructions to Bidders, Specific Conditions, Technical Provisions, Appendices, Proposal Form and any supplements, drawings, sketches and Data Sheets attached thereto, or referenced therein, and any addenda thereto comprise the complete Specification or Bill of Material and.the resulting Purchase Order or Contract shall incorporate and be based on these documents.

Location

52. The Alvin W. Vogtle Nuclear Plant site is located in Burke County,

! Georgia approximately 34 miles South East of Augusta, Georgia on River Road approximately 5 miles N.E. of State Highway 23.

Transportation Facilities

53. The Alvin W. Vogt1'e Nuclear Plant will be served by rail freight with a siding at Greens Cut, Georgia and by motor freight by those carriers authorized to serve this area.

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Delay in Manufacture or Delivery

54. The Manufacturer shall not be liable for damages resulting from delays in delivery or failure to manufacture or deliver where such delays or failure result from (1) acts of God, acts of the Purchaser, acts of civil or military authority, priorities, fires, strikes, floods, epidemic, war, riot, (due to causes beyond its reasonable control) to obtain materials I necessary for the manufacture of the equipment herein described.

55. However, in the event of any occurrence which the Manufacturer considers may cause a delay in the manufacture or delivery of the equipment herein described and which will extend the delivery date(s), the Purchaser shall be so notified in writing promptly. If such delay will extend the delivery date so as to make it impossible for the Purchaser to comply with the requirements or orders of a regulatory commission having jurisdiction or if such delay will cause Purchaser to default on a Contract or obliga-tion for service to its customers or to the public with respect to which it has a duty to serve, the Manufacturer shall consult with the Purchaser

! to determine if and by what means another delivery date could be established whereby the Purchaser could utilize such equipment without violating such l orders of such regulatory commissions or defaulting on such Contracts or l other service obligations.

Subcontracts

56. The Manufacturer shall not award any portion of this work to any Subcontractor nor employ any Subcontractor to assist in the performance of the work without first obtaining the written approval of the Purchaser.

j 22 JUN 79 13 i

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57. In the event the Manufacturer obtains the Purchaser's approval to sublet any part of the work, then the Manufacturer agrees to bind the Subcontractor to the terms of these Instruction to Bidders and General Conditions and the specifications and other documents comprising a part of the Contract between the Manufacturer and the Purchaser as far as applicable to the Subcontractor's work. The Manufacturer shall be as fully responsible to the Purchaser for the acts and omissions of his Subcontractors and of the persons either directly or indirectly employed by his Sub-contractors as he is for the acts of the persons directly employed by himself. The Manufacturer shall in any event remain subject to all the i

terms, conditions and obligations of the Contract and the execution of a Subcontract shall not relieve him therefrom.

Cancellation

58. With respect to the successful Bidder for the equipment covered by this Inquiry, it shall be understood and agreed that the Purchaser will retain the right to cancel'the order at any time up to the time at which

the Contractor must order materials and begin annufacture of the equipment specified. In the event of cancellation, the Purchaser will pay for the actual engineering expenses incurred by the Manufacturer, plus a nominal _

! sua for overhead. The Bidder's Proposal shall clearly state the latest l date that the equipment can be cancelled by the Purchaser without incurring any expenses other than those stated above. The Bidder shall also clearly outline the basis for determining any engineering and overhead expenses that might be chargeable to the Purchaser by reason of this provision.

The Bidder shall understand in connection with the cancellation provision that it shall not in any way interfere with the normal preparation of drawings and commencement of engineering which shall begin immediately upon award of this business and shall proceed at a rate that will not delay the Contractor in supplying the Purchaser with drawings and complete engineering information.

Deferment j 59. With respect to the successful Bidder for the equipment covered by this Inquiry, it shall be understood and agreed that the Purchaser will retain the right to defer shipment, provided the Contractor is notified of such deferment 1 year prior to scheduled shipment. In the event of deferment up to but not beyond 1 year after scheduled shipment, the Bidder shall state what effect if any, such deferment will have on any of the prices and/or pricing provisions contained in the base proposal. All other teras and conditions shall remain unchanged unless modified by mutual agreement. In the event of deferment beyond 1 year after scheduled shipment, the order shall be cancelled unless mutually satisfactory terms and conditions can be agreed upon.

22 JUN 79 14 4

Qualification of Bidders.

60. The equipe me off ared in respoese to this Inquiry shall be of highest quality,in materinis and wortaanship and shall be capable (from demonstrated experience) of full complianca with the specification require-ments as related to capacity, performance and design adequacy. In order to receive full and equal consideration each Bidder must be able to show that he has manufactured and placed in satisfactory and regular operating service equipment similar in design and equivalent in size, capecity, general design, etc., to that covered by this Inquiry. A list of installation similar to the equipment bid upon shall accog any each bid.

P b

22 JUN 79 15

TECHNICAL PROVISIONS FOR 600 VOLT POWER AND CONTROL CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING P uNT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ02 .

REVISION 7 DATE OF ISSUE JUNE 3, 1982 PROJECT CLASS 12E, 62E

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'g i er X3AJ02

. Rw.7 TABLE OF CONTENTS 1.0 SCOPE 1.1 WORK IHCLUDED 1.2 WORK NOT INCLUDED 2.0 QUALITY STANDARDS

'2.1- GENERAL 2.2 REFERENCED CODES AND STANDARDS s- 2.3 ABBREVIATIONS 3.0 CHARACTERISTICS 3.1 PHYSICAL 3.2 SERVICE CONDITIONS 3.3 ENVIRONMENTAL CONDITIONS 4.0 DESIGN AND CCNSTRUCTION ,

4.1 DESIGN REQUIREMENTS 4.2 MATERIALS AND PROCESSES 4.3 IDENTIFICATION AND MARKING 4.4 WORKMANSHIP 5.0 INSPECTION AND TESTS - 5.1 GENERAL 5.2 INSPECTION 5.3 TEST' 5.4 INDEPENDENT TESTING ORGANIZATIONS 5.5 TEST REPORTS 6.0 PREPARATION FOR DELIVERY

, 6.1 EQUIPMENT LEVEL 6.2 PACKAGING 6.3 SHIPPING TABLE I 2kV MULTICONDUCTOR ARMORED POWER CABLES ,

TABLE II 2kV MULTICONDUCTOR NON-ARMORED POWER CABLES TABLE III 2kV SINGLE CONDUCTOR NON-ARMORED POWER CABLES TABLE IV 600V MULTICONDUCTOR POWER AND CONTROL CABLE i

l 13AJ02 Rev. 14 ATTAC10 TINTS ATTACHMENT EA ENVIRONMENTAL CONDITIONS EA-1 CONTAINMENT BUILDING REY. 6 EA-2 CONTAINMENT BUILDING REY. 6 EA-3 CONTAINMENT BUILDING REV. 6 14 FIGURE 9 TEMPERATURE CONDITIONS FOR ENVIRONMENTAL QUALIFICATION INSIDE CONTAINMENT (VAPOR REGION) REV. 6 FIGURE 10 TEMPERATURE CONDITIONS FOR ENVIRONMENTAL QUALIFICATION INSIDE CONTAINMENT (SUMP REGION) REV. 6 FIGURE 11 PRESSURE CONDITIONS FOR EQUIPMENT QUALIFICATION INSIDE CONTAINMENT REV. 6 APPENDIX ,

APPENDIX EA QUALIFICATION REQUIREMENTS FOR SAFETY-RELATED EQUIPMENT, DEVICES, AND INSTRUMENTATION, REV. 3 l

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- 13AJ02 Rev. 14 1.0 SCOPE 1.1 WORK INCLUDED This specification covers the design, manufacture, inspection, testing, and delivery of 600 Volt Power and Control Cable on a " Contingent Purchase Order" basis. The quantities shown in the Proposal Forms represent esti-mated requirements and may be subject to change (increase / decrease) according to actual job requirements. Upon receipt of " Release to Ship" order, Contractor is to ship the quantities requested. The order is to stay open until January 1985.

1.2 WORK NOT INCLUDED The following items are not included:

1. Receiving, unloading, handling, and storage of cables at the jobsite.

2. Installation and connections os cable at the jobsite.

3. Field Testing, unless specified. .

2.0 QUALITY STANDARDS 2.1 GENERAL A. All work shall be in accordance with the applicable portions of the latest issue of all Codes Standards, specification, etc., referenced within this Appendix and other implementing documents.

B. Latest issue is defined as the issue (including latest published addenda or supplements) in force on the date of award (either verbal or by Purchase Order) of the order. Adoption of any subsequent issues shall be subject to Purchaser's approval prior to implementation.

2.2 REFERENCED CODES AND STANDARDS l

ANSI N45.2 - 1971 Quality Assurance Program Require-monts for Nuclear Power Plants ANSI N45.2.2 - 1972 Packaging, Shipping, Receiving.

Storage and Handling of Items for Nuclear Power Plants ASTM B 8 Specifications for Concentric-Lay Stranded Copper Conductors l

l ASTM B 33 Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B 189 Specification for Lead-Coated and Lead-Alloy-Coated Soft Copper Wire for 14 Electrical Purposes ASTM D 2671 Heat-Shrinkable Tubing Testing 1

X3AJ02 ^

Rev. 9 IEEE 323 IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations IEEE 383 IEEE Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations NEMA WC-21 Nonreturnable Reels for Wire and Cable NEMA WC-25 Protective Coverings for Wire and Cable Reels 9 ICEA S-19-81 Rubber-insulated Wire and Cable for the Transmission and Distribution of Electrical Energy ICEA S-68-516 Ethylene-Propylene-Rubber-Insulated )

Wire and Cable for the Transmission

and Distribution of Electrical Energy If a Bidder has any reason for deviating from the specified Codes and Standards, he shall state in his Proposal the exact nature of the change and his reason. Omission of any Codes and Standards does not relieve the manufacturer of his responsibility to follow all applicable Codes and Standards.

2.3 ABBREVIATIONS The abbreviations listed below shall have the following meaning where used:

l ANSI - American National Standards Institute I

l ASTM - American Society for Testing and Materials l IEEE - Institute of Electrical and Electronics Engineers ICEA - Insulated Cable Engineers Association NEMA - National Electrical Manufacturers Association 3.0 CHARACTERISTICS l

3.1 PHYSICAL A. All cables shall be suitable for the specified type of installation (cable tray, underground duct bank, and conduit) throughout the plant, indoors or outdoors, and in direct sunlight, except switchboard wire which shall be suitable for internal panel wiring.

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X3AJ02

. Rsv. 7 B. All cables except pressurizer heater cable shall be designed for an installed life expectancy of 40 years at the specified service and environmental conditions.

C. Pressurizer heater cable shall be designed for an installed life expectancy of 20 years at the specified service and environmental conditions.

D. The cable, except for high-temperature types, is intended for use at conductor temperatures not exceeding 90 C. Operation at the specified conductor temperatures shall not cause any change that prevents the cable from performing its intended function.

3.2 SERVICE CONDITIONS 3.2.1 600V Power Cable A. Interlocked galvanized steel-armored cable will be installed in cable tray.

1. Insulation Level: 2kV (133 percent level).

2. System: 1. 480V, 3-phase, 4-wire, 60 hertz, grounded, wye connected.

2. 480V, 3-phase, 3-wire, 60 hertz, ungrounded, delta connected.

3. Maximum Conductor Temperature: 90 C continuous 130 C emergency 250 C short-circuit B. Non-armored cable will be installed in underground duct, conduit and tray.

1. Insulation Level: 2kV (133 percent level).

a. System: 1. 480V, 3-phase, 4-wire, 60 hertz, grounded, wye connected.

2. 480V, 3-phase, 3-wire, 60 hertz, ungrounded, delta connected.

3. 240/120V, 60 hertz.

4. 125V direct current, ungrounded.

b. Maximum Conductor Temperature: 90 C continuous 130 C emergency 250 C short circuit 3

X3AJ02 R;v. 8 -

2kV (133 percent level).

2. Insulation level:

a. System: 480V, 3 phase, 3-wire, 60 hertz, ungrounded delta.

(Pressurizer heaters)

b. Maximum Conductor Temperature: 200 C continuous 3.2.2 Control Cable Insulation Level: 600V (133 percent level).

1. Multiconductor.

2. System: 1. 120V, 60 hertz

2. 125V, direct current

3. Maximum Conductor Temperature: 90 C continuous 130 C emergency 250 C short circuit

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.3.2.3 Switchboard Wire Insulation Level: 600V (133 percent level).

1. Single conductor type SIS

2. System: 1. 120V, 60 hertz

2. 125V, direct current

3. Maximum Conductor Temperature: 90 C continuous 130 C emergency 250 C short circuit 3.3 ENVIRONMENTAL CONDITIONS All cables shall be capable of normal operation during or after exposure to any of the following conditions. The cable will be subjected to outdoor ambient temperatures and dust during construction and start-up, at which

! time it may also be in service. The cable shall be capable of normal operation before, during and after exposure to environmental conditions as described in Appendix EA and Attachments EA.

8l 3.3.1 Altitude of Jobsite 220 feet above sea level; barometric pressure, 14.7 psia.

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X3AJ02 R;v. 8

. 3.3.2 Temperature The atmoupheric temperatures at the jobsite are as follows:

1. Maximum Summer Temperature: 98 F dry bulb (82 F wet bulb).

2. Minimum Winter Temperature: 17 F dry bulb.

3.3.3 Humidity The relative humidity ranges from 45 to 100 percent, the average being 72 percent.

3.3.4 Indoor Service Conditions All cables shall be suitable for use in the containment building under the following conditions:

1. Continuous operation in a 120 F ambient temperature at 50 percent relative humidity.

2. Forty year integrated radiation dosage of 5.0 x 10 5 rads. .

3. A containment pressure regulated to between 13.2 psia and 17.7 psia.

3.3.5 LOCA Conditions All cables shall, at any time during their expected lifetime, be able to

':ithstand (maintain electrical integrity during and after) the conditions of a Loss-Of-Coolant Accident (LOCA) inside the containment as described in Appendix EA and Attachments EA.

l8 4.0 DESIGN AND CONSTRUCTION 4.1 DESIGN REQUIREMENTS 4.1.1 General All cables specified herein are to perform critical functions in a nuclear power plant, and, as such, must conform with the engineering details and ratings specified in this specification, and the referenced Codes and Standards. All cables, except the pressurizer heater power cables, are Class IE.

4.1.2 Cable Assembly 4.1.2.1 Power Cable 4.1.2.1.1 Armored Cable Multiconductor armored cable shall consist of a core of insulated and jacketed single conductors with an overall armor cover. Each conductor shall have Ethylene-Propylene Rubber insulation, and flame-retardant 5

X3AJ02 R:v. 7 -

Hypalon (Chlorosulfonated Polyethylene) jacket. The group of individually insulated and jacketed conductors shall be either cabled with flame-retardant, moisture-resistant, non-wicking fillers into a round core assembly and wrapped with flame-retardant tape, or be furnished with a flame-retardant, moisture-resistant, free stripping extruded filler and belt combination to form a round core assembly. The bound conductor assembly shall have an overall interlocked galvanized steel armor cover.

4.1.2.1.2 Non-armored Cable (Except Pressurizer Heater Power Cable)

A. Non-armored, 1/c cable shall have Ethylene-Propylene Rubber insula-tion, and an overall flame-retardant Hypalon jacket.

B. Non-armored, multiconductor cable shall consist of a core of insulated and jacketed single conductors with an overall jacket. Each conductor shall have Ethylene-Propylene Rubber insulation with a flame-retardant Hypalon jacket. The group of insulated and jacketed conductors shall be either cabled with flame-retardant, moisture-resistant, non-wicking fillers into a round core assembly and wrapped with flame-retardant binder tape or be furnished with a flame-retardant, moisture-resistant, free-stripping extruded filler and belt combination to form a round core assembly. The bound conductor assembly shall be covered with an overall -

flame-retardant Hypalon jacket.

4.1.2.1.3 Pressurizer Heater Cable Pressurizer heater cable shall be single conductor with silicone-rubber insulation covered by Glass Braid, and an overall flame and abrasion resistant jacket. Jacket shall be non-asbestos.

4.1.2.2 Multiconductor Control Cable (Unshielded)

Multiconductor control cable shall consist of a core of insulated and jacketed single conductors with an overall jacket. Each conductor shall have Ethylene-Propylene Rubber or Kerite NT insulation with a flame-retardant Hypalon or Kerite FR jacket. The group of insulated and jacketed conductors shall be either cabled with flame-retardant and moisture-resistant, non-wicking fillers into a round core assembly, and wrapped with flame-retardant binder tape or be furnished with a flame-retardant, moisture-resistant, free-stripping extruded filler and belt combination to form a round core assembly. The bound conductor assembly shall be covered with a flame-retardant overall Hypalon Jacket.

4.1.2.3 Multiconductor Control Cable (Shielded)

Multiconductor control cable shall consist of a shielded core of insulated and jacketed single conductors with an overall jacket. Each conductor shall have Ethylene-Propylene Rubber or Kerite NT insulation with a flame-retardant Hypalon or Kerite FR jacket. The group of insulated and jacketed conductors shall be either cabled with flame-retardant and moisture-resistant, non-wicking fillers into a round core assembly, and wrapped with flame-retardant binder tape or be furnished with a flame-retardant, moisture-resistant, free-stripping extruded filler and belt combination to form a round core assembly. The shield shall 6

1 X3AJ02 Rsv. 7 i consist of a 5 mil corrugated copper tape applied over the belt or cable tape. The conductor and shield assembly shall be covered with a flame-retardant overall Hypalon jacket.

4.1.2.4 Switchboard Wire Switchboard wiring shall be single conductor with cross-linked Polyethylene or Ethylene Propylene insulation or approved equal.

4.1.3 Conductors Conductors shall be soft or annealed tin coated copper in accordance with ASTM B 33 or lead-alloy coated per ASTM B 189 and shall be Class B stranded in accordance with ASTM B 8.

4.1.4 Insulation A. The insulation shall be a heat , moisture , oil , radiation , and ozone-resistant Ethylene-Propylene Rubber (EPR) compound (except for silicone-rubber insulated pressurizer hester power cable and switchboard I wire). Insulation thicknesses (except for pressurizer heater power cable 7 and switchboard wire) shall be as specified in Tables I through IV. The -

minimum insulation thickness at any point shall not be less than 90 percent of the nominal design thickness; the maximum insulation thickness shall not exceed 110 percent for any single conductor, or the maximum cable 0.D.

shall not exceed 105 percent of the nominal estimated 0.D. Insulation shall be free-stripping from the cable conductor.

B. Silicone-rubber insulation thickness for the pressurizer heater power cable shall be 0.080 inches (minimum average) with a 0.0085 inch nominal wall of glass braid applied over the insulation. Glass braid shall have a high heat-resistant finish. Insulation shall be free-stripping from the cable conductor. Prior to applying the glass braid the insulation shall withstand for 5 minutes, a dielectric potential (without breakdown) of 7.5 kV (ac), applied conductor-to-water, after a 6 hour6.944444e-5 days 0.00167 hours 9.920635e-6 weeks 2.283e-6 months immersion in water.

C. The insulation for the switchboard wire shall be a heat , moisture ,

flame-resistant Ethylene-Propylene Rubber (EPR), Cross-Linked Polyethlene 7 (XLPE) or approved compound. The insulation thickness shall be 0.030 inches.

The minimum insulation thickness shall be as specified in 4.1.4.A.

D. Cable insulation and stranding shall be free of water and water vapor.

~

Insulation shall be applied so that it can be readily stripped in the field with conventional stripping tools.

4.1.5 Cablina and Fillers The conductors of all multiconductor cables shall be cabled and where necessary the interstices filled to provide a firm, circular cross-section.

The filler shall be of a material compatible with the other components of the cable. It shall be non-wicking, flame-retardant, non-sticky, non-hygroscopic, and shall not adhere to the individual conductors, separator or binder tape. Fillers are to conform to the shape of interstices in order to provide a smooth round core. The use of either individual fillers 7

X3AJ02 Rav. 8 .

and binder tape, or extruded filler and belt combination is acceptable. -

A tape separator or binder shall be applied between the individual cabled conductors and the common overall jacket or armor cover (except when extruded filler and belt combination is used).

1 i

4.1.6 Binder Tape Multiconductor cables shall be wrapped with binder tape treated for moisture and flame resistance. The wrap shall have a minimum of i 12.5 percent overlap. The binder tape is not required for shielded cables or when extruded filler material is used.

4.1.7 Shield (Shielded Control Cables Only) e

! Shields (where required) shall consist of a 5 mil corrugated copper tape which is longitudinally or helically applied over the extruded belt or cable tape.

8l 4.1.8 Jacket Cable jackets (except for pressurizer heater power cable and switchboard 4 wire) shall be heavy duty, flame-retarding, and moisture , oil , radiation ,

l and ozone-resistant Hypalon or Kerite FR. Jacket thicknesses (except for .

pressurizer heater power cable and switchboard wire) shall be as specified j in Tables I through Table IV. Single conductor and multi-conductor overall Jacket minimum thickness at any point shall be not less than 80 percent of l the specified average.

4.1.9 Metal Armor i When specified, metal armor shall be interlocked galvanized steel with >

j thicknesses as specified in Table I.

4.2 MATERIALS AND PROCESSES 4.2.1 Materials All materials used in fabrication shall be new, meet the requirements of this specification, and shall be subject to the acceptance of the Purchaser.

All materials, supplies, and articles not fabricated or manufactured by the Contractor shall be the products of recognized reputable manufacturers who shall be required to maintain a quality program and supply documentary evidence of quality compliance with the requirements of this specifica-tion. No asbestos material shall be used in the construction of cable unless specifically accepted by Purchaser.

4.2.2 Defective Material A. If, after the cable has been installed, it is discovered that it or any part thereof requires correction, the Purchaser shall have the right to use such cable until such time as it is convenient to the Purchaser that such cable be removed from service for correction.

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13AJ02 l Rev. 12 l l

1 B. It it is determined that defective cable was not damaged during shipping or installation, but that the defect (s) occurred in the manu- ,

facturing process, the cost of repairing and/or. replacing such cable '

shall be borne by the Contractor. l 4.3 IDENTIFICATION AND MARKING 4.3.1 Identification of Manufacturer The cable individual and overall jacket shall have a durable lifetime identification which shows the manufacturer's name, year of manufacture, cable type, voltage class, number and size of conductors, cable code (see proposal for cable codes), and a unique serisi number indicating the production run or batch of insulation and jacket compounds to provide traceability.

4.3.2 Cable Lenzth Indications A. Sequential foot markings are required for each cable reel. Beginning with the lowest number at the end adjacent to the reel center, footage mark-ings shall appear at intervals not exceeding 3 feet. Beginning and ending _

numbers shall be noted on the reel tag. Sequential foot markings are not

required for switchboard wire.

B. Completed cables shall not contain any splices, repairs, or rework that are not qualified to this specification and Appendix EA. In addition.

25 percent of the cable on each item may be supplied in lengths less than the specified length but not less than 500 feet. The remaining 75 percent of the cable on each item is to be supplied to a maximum of 6000 pounds and a 66 inch reel diameter, except for cable Code 93M. Cable

, Code 93M - 3/c 2 kV 500 RCM shall be limited to a maximum of 8000 lbs and a 12 84-inch reel diameter. The switchboard wire shall be supplied in 500 feet

,'. spools with a maximum reel diameter of 7 inches.

4.3.3 Color Coding and Phase Identification 4.3.3.1 Multiconductor Control Cable Color coding of multiconductor control cable shall be surface color-coded in accordance with Method I, non-repeating ICEA S-19-81 Section ,

5.6.3.1.1.

4.3.3.2 Multiconductor Power Cable Conductor identification shall be surface color-coded in accordance with Method I, non-repeating, ICEA S-19-81, Section 5.6.3.1.1.

4.3.3.3 Coloring of Cables i

The Contractor shall recommend paint and paint manufacturer, including complete identification and adequate instructions for fleid application.

The paint shall be compatible with the cable components.

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X3AJ02 R3v. 7 -

4.4 WORKKANSHIP The cable Contractor shall be completely responsible for furnishing cable of first class workmanship. Cable shall be free from patches, spots, or other faulty workmanship. Cable shall be designed and fabricated in accordance with high standards of engineering and workmanship.

5.0 INSPECTION AND TESTS 5.1 GENERAL 5.1.1 Witnessing The Purchaser shall have the right to be present at the Contractor's factory for tests on the cable to determine the fulfillment of performance guar-antees. The Purchaser, for witnessing purposes, shall be notified at least 5 working days in advance of the inspection or testing dates. Presence of the Purchaser to witness tests will not be required except by request of the Purchaser. Certified copies of all performance test reports shall be furnished to the Purchaser.

5.1.2 Field Tests If performance tests are to be made in the field, they shall be made at times and under conditions to be mutually agreed upon by the Purchaser and the Contractor.

5.2 INSPECTION 5.2.1 General After award, but prior to the beginning of manufacturing, fabrication or installation of materials, systems, or components, witness and hold points shall be established by the Purchaser to observe the performance of manu-facturing processes, inspections, or tests, to verify compliance with the requirements of this Specification and applicable Codes or Standards.

Purchaser's Supply Quality Representative (SQR) shall designate to the Contractor those witness and hold points in which he or the Purchaser shall participate.

1. Witness points are defined as critical steps in manufacturing and testing whereby the Contractor is obligated to advise the SQR 3 to 5 working days in advance of the operation so that it may be witnessed by the SQR, but the Contractor may proceed with the work past the witness point if the SQR is not available at the appointed time.

2. Hold points are defined as critical steps in manufacturing and testing whereby the Contractor is obligated to advise the SQR 3 to 5 working days in advance of the operation so that it may be witnessed by the SQR and the Contractor may not proceed with the work past the hold point except by written agreement from the Purchaser.

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X3AJ02 R;v. 7 5.3 TESTS A. All tests called for by the Codes and Standards shall be performed as they apply. In addition, all cable (except pressurizer heater power cable) shall be qualified for LOCA and post-LOCA tests. All cable shall also be qualified per IEEE 383. Individual conductors from multiconductor cable assemblies and single conductor cables shall pass the ICEA S-19-81, l7 l Section 6.19.6 flame test. Subject to the Purchaser's acceptance, prototype l tests may be acceptable in lieu of actual tests, otherwise actual testing I shall be performed.

B. The Silicon-rubber insulation of pressurizer heater power cable shall ,

meet all the requirements of ICEA S-19-81, Section 3.17. l7 C. The following tests shall be performed on all types of cables (except pressurizer heater power cable insulation test) covered by this specifi-cation.

5.3.1 Conductor Test Before application of any covering, the cable conductor shall be tested in accordance with Section 6.3 of ICEA S-19-81 and ASTM B 33 as applicable. .

l7 5.3.2 Insulation Tests Cable insulation shall meet the following requirements:

1. Physical Requirements Before Aging.

a. Tensile strength, minimum, psi: 700.

b. Elongation at rupture, minimum, percent: 300.

2. Physical Requirements After Aging.

a. After Air Oven Test (168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months at 121 + 1 C).

1. Tensile strength, minimus, percent of unaged value: 75.

2. Elongation at rupture, minimum, percent of unaged value: 75.

b. After Air Pressure Heat Test (42 hours4.861111e-4 days 0.0117 hours 6.944444e-5 weeks 1.5981e-5 months at 80 psi, 127 C).

< 1. Tensile strength, minimum, percent of unaged value: 85.

2. Elongation at rupture, minimum, percent of unaged value: 75.

3. Ozone Resistance Test Ozone concentration, percentage by volume, 0.025 to 0.030.

Duration of test: 3 hours3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months , with no cracks in the insulation.

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X3AJ02 R;v. 7 -

4. Accelerated Moisture Absorption

a. Electrical Method (immersed at 75 C, tested at an average stress of 80 volts per mil, 60 Hz).

1. Dielectric Constant SIC (specific inductive capacitance) after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months immersion, maximum, 4.0.

2. Increase in SIC, I to 14 days, maximum percent: 3.5.

3. Increase in SIC, 7 to 14 days, maximum percent: 1.5.

4. Stability factor after 14 days, maximum: 1.0.

b. Gravinetric Method (Immersed for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months at 70 C).

After 7 days immersion in water at 70 C, maximum mg/sq inch: 8.

5. Electrical Tests Each individual insulated conductor intended for multiconductor -

assembly, af ter a minimum of 6 hours6.944444e-5 days 0.00167 hours 9.920635e-6 weeks 2.283e-6 months immersion in water, shall meet the following tests:

1. High Voltage AC Test .

Each conductor while still immersed shall be subjected to a high voltage 60 cycle test for 5 minutes at voltage values indicated in Tables I through IV.

2. Insulation Resistance Test Following the 5-minute AC Voltage Test, and while still immersed in water, each conductor shall show an insulation resistance co:rected to 15.6 C (60 F), of not less than the value of R calculated from the following formula:

R = K log 10 where:

a. R = insulation resistance in megohoms per 1000 ft.

, b. K = 20,000 (minimum)

c. D = diameter over insulation.

d. d = diameter under insulation.

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13AJ02 Rev. 14

3. High Voltage DC Test Ismediately af ter the Insulation Resistance Test, and while still immersed in water, each conductor shall withstand without failure a 10 minute high voltage de test at values specified in Tables I through IV.

5.3.3 Jacketina Material Tests t Jacketing materials called for in Paragraph 4.1.8 of this specification l14 shall be tested in accordance with ICgA S-19-81, Section 6.4, and shall meet the following requirements:

I 5.3.3.1 Physical Requirements Before Aging

1. Tensile strength, minimum: 1800 psi

2. glongation at rupture, minimum: 300 percent

3. Tensile stress at 200 percent elongation, minimum: 500 psi 2 _

4. Specific surface resistivity, minimum: 200,000 mesohns.

5.3.3.2 Physical Requirements After Aging i

1. Af ter Air oven Test at 12111 C for 168 hour0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months s:

l a. Tensile strength, minimum, percent of unaged value: 85 l b. Elongation at rupture, minimum, percent af ter aging: 50

2. After 011 Immersion Test at 121 t 1 C for 18 hour2.083333e-4 days 0.005 hours 2.97619e-5 weeks 6.849e-6 months s:

c. Tensile strength, minimum, percent of unaged value: 60

b. Ilongation at rupture, minimum, percent af ter aging: 50 5.3.3.3 Abrasion Test Measurements of abrasion resistance of the outer overall jacketing material:

A sample shall be prepared consisting of a single conductor No. 14 AWG with a nominal 45 mil extrusion of the jacketing material applied and cured in accordance with the manufacturing specifications for the proposed cable. The testing device shall be a General glectric Company Scrape Abrader. The abrading element shall be a rigid, smooth steel rod 0.025 inches in diameter. The test sample shall be placed in the abrader with its axis perpendicular to the axis of the abreding element so that the smoothly rounded edge of the rod is rubbed back and forth along the length of the test sample. Adjust the scrape abrader to make a 3/8 inch stroke 60 times per minute. The load force shall be 3 pounds. The test ends when the jacket is completely penetrated and the abrading element makes contact with the conductor.

13

l l

X3AJ02 l RIv. 7 -

5.3.4

~

Tests on Individual Conductors Results of the following tests shall be provided for specimens of each type of individual or multiple-layer insulated conductor removed from the multiconductor cable assembly and for single conductor cables.

5.3.4.1 Cut-Through Test l For a No. 14 AWG conductor, measure resistance of dynamic cut-through with 1 as Instron tester. The cable sample, at a stabilized temperature of 45 C, is placed on a mandrel with its horizontal axis perpendicular to that of a knife blade. The blade edge has a radius of 1/16 inch. The machine moves the blade towards the mandrel at a rate of 0.2 inch / minute. Electrical contact between the knofe blade and the conductor of the cable sample stops the machine. The force in pounds at this point is recorded.

l 5.3.4.2 Crush Test For a No. 14 AWG conductor, measure resistance to dynamic crush by means of an Instron tester. The test procedure is similar to that for the cut-through test except that two parallel flat steel blocks are used in place of the knife edge and mandrel. These blocks are 2 inches wide (along the -

longitudinal axis of the cable sample under test). The maximum load is recorded when the grounded conductors contact either plate and stop the machine. The load should be recorded with the sample at a stabilized temperature of 45 C throughout.

5.3.4.3 Long Tern Moisture Absorption Test

' Long term moisture absorption tests on prototypes of typical single con-ductor elements of multiconductor cables shall be performed by immersing a i sample of wire in water maintained at 90 + 1 C for a period of 52 weeks.

The conductors shall be No. 14 AWG. A dielectric stress of 600 volts de negative polarity shall be maintained continuously upon the insulation between measurements. Readings of the power factor (in percent) and specific inductive capacity (SIC) shall be taken every 14 days. SIC shall be based on capacitance readings at an average voltage stress of 80 volts per mil of wall thickness. The sample length, submerged length, and other details of the test method shall be those specified in IPCEA S-19-81, Section 6.9. After each test measurement is made, the immersed sample length shall be subjected to a 60 Hz 5 minute withstand test at 3300 Vac.

Power factor must not exceed 3.5 percent. SIC must not exceed 6.0.

Previous test data for moisture absorption may be submitted in lieu of this test.

5.3.4.4 Flame Test A specimen of each type of insulated and jacketed conductors removed from multiconductor cable assemblies, or single conductor cables, shall pass 4

7I the flame resisting test of ICEA S-19-81, Section 6.19.6.

14

X3AJ02 Rav. 7

- 5.3.5 Tests on Completed Cable Assemblies 5.3.5.1 Qualification Tests 5.3.5.1.1 Testing for Operation During Design Basis Event

a. Specimen Preparation Form suitable lengths of insulated conductor into test coils so that the effective section of each coil under test will not be less than 10 feet.

b. Aging Subject the test coils to circulating air oven aging at a temperature and time developed by plotting data using the Arrhenius technique or other method of proven validity to simu-late installed life.

c. Radiation Exposure - Total Expose oven-aged specimen to the maximum total cumulative radia- -

tion dosage expected over the installed life plus one LOCA exposure to radiation (refer to Appendix EA Environmental Designators IA and IB).

d. LOCA Simulation

1. Test irradiated specimens in a pressure vessel so con-structed that the specimens can be operated under rated voltage and load while exposed to the pressure, tempera-ture, humidity and chemical spray of a LOCA event.

2. After conditioned specimens are installed inside the pressure vessel they should be energized at rated voltage and loaded with service current while under the average normal operating condition. The energized specimens should be exposed to one cycle of the environmental extremes of Appendix EA Env'ronmental Designators IA and IB.

3. The c..'le should function within the specified electrical parameters throughout its exposure to the LOCA environment.

e. Post LOCA Simulation Test Upon completion of the LOCA simulation, the specimens should be straightened and recoiled around a mandrel with a diameter of approximately 40 times the overall cable diameter, and immersed in tap water at room temperature. While still immersed, these specimens should pass a voltage withstand test for 5 minutes at a potential of 80 V/ mil ac or 240 V/ mil dc.

15

X3AJ02 '

Rev. 7 5.3.5.1.2 Flame Test A. Vertical Tray Flame Test Representative samples of cable identical in design, materials, and manufacture, to the cables listed in this specification shall pass the flame tests described below.

1. The requirements of IEEE 383 shall apply with the cable sample heat-aged at 150 C for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months prior to flame test. The cable shall be subjected to a Ribbon Gas Burner

! Test in accordance with IEEE 383, Section 2.5 through

2.5.4.4.4. An altercate flame source is not acceptable.

2. In addition to the preceding flame test the Contractor shall provide a flame test report using a 210,000 BTU gas burner flame source. Data on the 70,000 BTU test is required.

B. Criteria

~

1. The flame shall be extinguished after 20 minutes, and the following data shall be recorded:

I a. Time for specimen to ignite following initial application of the flame.

b. Length of time specimen continues to burn following removal of the flame and whether there is flame propagation.

c. Maximum length of charred cable (insulation and/or jacket).

C. Test Specimens

1. The test is for power and control cables.

2. The following cable types recommended for testing but not necessarily limited thereto, are:

i Tyge Test Size

2 kV & 600V, Non- Vertical Tray Flame Power - 3/c No. 12 AWG Armored, Multi- Test Control - 7/c No. 14 AWG conductor Power

, Cable, Control Cable 600V Multiconductor, Vertical Flame Test No. 14 AWG I

Control Cable Singles from Multiconductor Cables, and Switch-7 board Wire l

16 l

m-._,-.-__,-___._,m- . . _ , ...m. _ . - _ _ - _ _ , _ . . . . . . - , . - - . - . . - - . - . . . . . - . _ _ _ . , - - , - - - -

X3AJ02

. Riv. 7 5.3.6 Production Tests Prior to shipping the manufacturer shall perform the following tests on each reel and shall include certified copies of the test results with the shipment.

5.3.6.1 Conductor Continuity Each length of finished cable shall be tested for conductor continuity.

5.3.6.2 Cold Bend Test i The completed cable shall comply with a cold bend requirement of minus 25 C after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months for Hypalon jacketed cable in accordance with IPCEA Standard S-19-81 frequency.

5.3.7 DC Proof Tests The Purchaser will conduct de proof tests on the cable after installation and after the cable has been in service. The manufacturer is required to list a specific value of de voltage for each type of cable for these i proof tests. _

5.4 INDEPENDENT TESTING ORGANIZATIONS The Contractor shall state whether or not there would be any objection to the factory tests being witnessed by inspectors from an independent engi-neering organization or testing laboratory, should these services be retained by the Purchaser.

5.5 TEST REPORTS Test reports shall contain verification that the cable will pass the flame test specified. Certified test reports showing that the cable satisfies the intent of this specification shall be submitted by the Contractor, fully certified and signed by the Engineer of Tests. Documentation according to IEEE 383 shall be included.

6.0 PREPARATION FOR DELIVERY 6.1 EQUIPMENT LEVEL The equipment covered by this specification is Level D in accordance with ANSI N45.2.2.

6.2 PACKAGING The applicable packaging requirements of ANSI N45.2.2 shall apply in addition to the following:

1. The cable shall be placed on standard NEMA non-returnable reels in lengths as specffied in the attached proposal. Reels shall be of substantial construction to withstand multiple handling

! in transit and during ordinary storage and handling operations.

17

-- _ - - - - _ - _ - - - _ _ ~ _ _ - _ . _ - _ . _ _ _ _ _ _ _ . _ . _ _ - . - . _ . -.. - . - _ - -

l X3AJ02 I Riv. 7 .

l They shall have drums with diameters at least 12 times the outside -

diameter of the cable shipped thereon, and the cable reel flange shall extend 3 inches beyond the last wrap of cable. The Contractor shall be responsible for any damage to the cable and/or the reels during transit resniting from improper packing, sealing, or blocking. Care shall be exercised to insure that no nails or foreign objects extend through the covering or lagging which might puncture or penetrate the cable.

2. Cable reels shall be shipped upright on reel flanges unless the reels are 18 inches or less in diameter and weigh 50 pounds or less. Reel will not be off-loaded by Purchaser unless this requirement is set.

3. All cable ends shall be taped or otherwise sealed to prevent the entrance of moisture.

6.2.1 Cleaning Cleaning prior to packaging shall insure a minimum of site cleaning. Any dirt, oil residue, or other contamination shall be removed. The Contractor shall eliminate all material that is defective according to this _

specification.

6.2.2 Cable Reel Marking Each cable reel shall have an embossed metal tag securely attached, bear-ing the purchase order number, item number, cable code, reel number, length of cable, size of conductor, number of conductors, cable voltage rating, gross weight, tag number if a tag number is included in the requisition, purchase order, and destination. Each side of each cable reel shall be marked as follows: STAND REEL ON RIM ONLY. DO NOT LAY ON SIDE.

6.2.3 Cable lenaths Each cable reel shall have only one cable length per reel with a tolerance of -0 percent to +10 percent for each cable reel. Cable reels have a minimum length specified in the Specification Proposal section for cach cable type and size. The Contractor shall submit a detailed list of cable lengths per reel for acceptance by the Purchaser.

i 6.3 SHIPPING The applicable shipping requirements of ANSI N45.2.2 shall apply.

6.3.1 Reordering i

( The cable delivered shall be supplied in continuous reel lengths as accepted by the Purchaser. However, in his quotation, the Contractor may state the minimum quantities that he will accept for release. This information will be assessed during the bid evaluation.

i 18 l

l

l l

X3AJ02 ;

R2v. 7 Table I 2kV MULTICONDUCTOR ARMORED POWER CABLES Individual Conductor Insulation Individual Thickness Conductor Cable for 133 Per Average AC Test DC Test Size Cent Insulation Jacket Voltage Voltage (AWG or Level Thickness (kV) (kV)

MCM (mils) (mils) 1/0 65 45 8.0 24.0 2/0 65 45 8.0 24.0 4/0 65 45 8.0 24.0 350 75 65 9.5 28.5 500 75 65 9.5 28.5 Averaae Thickness Calculated Diameter of Galvanized Steel Interlocked Cable Under Armor, Inches Armor Cover Thickness, mils 0-1.500 20 1.501 and larger 25 l

l 4

l l

l l 19 l

l

X3AJ02 RGv. 7 -

Table II 2kV MULTICONDUCTOR NON-ARMORED POWER CABLES Individual Conductor Individual Insulation Conductor Cable Thickness for Average Size 133 Percent Jacket AC Test DC Test (AWG or Insulation Thickness Voltage Voltage MCM) Level (Mils) (mils) kV (kV) 12 45 15 5.5 16.5 10 45 15 5.5 16.5 8 55 30 7.0 21.0 6 55 30 7.0 21.0 4 55 30 7.0 21.0 -

2 55 30 7.0 21.0 1 65 45 8.0 24.0 Calculated Diameter of Overall Jacket Thickness

Cable Under Jacket 2kV Multiconductor Non-Armored Cable inches mils 0.425 or less 45 0.426 -0.700 60 0.701 -1.500 80 1.501 -2.500 110 2.501 and larger 140 20

X3AJ02

. R;v. 7 Table III 2kV SINGLE CONDUCTOR NON-ARMORED POWER CABLES I Insulation Thickness Average Cable for 133 Percent Overall Jacket AC Test DC Test Size Insulation Level Thickness Voltage Voltage AWG or (mils) (mils) (kV) (kV)

MCM 12 45 15 5.5 16.5 10 45 15 5.5 16.5 8 55 30 7.0 21.0 6 55 30 7.0 21.0 4 55 30 7.0 21.0 2 55 30 7.0 21.0 .

1 65 45 8.0 24.0 1/0 65 45 8.0 24.0

) 2/0 65 45 8.0 24.0 3/0 65 45 8.0 24.0 ,

4/0 65 45 8.0 24.0 250 75 65 9.5 28.5 350 75 65 9.5 28.5 500 75 65 9.5 28.5 i

l 21

X3AJ02 l Rev. 7 Table IV 600V MULTICONDUCTOR POWER AND CONTROL CABLE Individual Conductor Insulation Cable Thickness for Size 133 Percent AC Test DC Test (AWG or Insulation Voltage Voltage MCM) Level (mils) (kV) (kV) 14 30 4.0 9.0 12 30 4.0 9.0 10 30 4.0 9.0 8 45 5.5 16.5 6 45 5.5 16.5 -

4 45 5.5 16.5 Calculated Diameter of Jacket Thickness Individual Conductor / Multiple Conductor cables Cable Under Jacket Individual Conductors Cable Overall inches mils mils 0.250 or less 15 45 0.251 -0.425 30 45 0.426 -0.700 45 60 0.701 -1.500 65 80 1.501 -2.500 95 110 2.501 and larger 125 140 22

i U M

TABLE 2

) ENVIRONMEffTAL CONDITTONS i (Sheet 1 of R4) l RELATIVE l NOARAL ASNORMAt TESIIII ORA / POST-0BA(2) 54Ml0Ilf RAN l

i EIAf!R. TEfr INT. TE F *F TEF INT. N0futh! DBA

! DESIGenTGt imIT *F PRF55 00SE-RADS mx/ MIN PRESS *F PRESS 005E-8 TADS % %

I. SPRA W D UAP G t K GIcss I IS-R-301H 1/G38 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 18 50 100 IS-A-302H 1/G38 120 17.7-13.2 psia 2 x 18 120/60 60 psig Fig. 9 Fig. 11 2 x ICS 50 100 It-it-10M4 1/00M 120 17.7-13.2 psia 2 x 10E 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-R-102H 1/Q38 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

> 18-2-1038 1/00M 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

) N IB-R-104H 1/00ft 120 17.7-13.2 psia 2 x !OE 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 y5

! N IS-A-105H l/GBl 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 $[

I k IS-R-106H 1/G36 120 17.7-13.2 psia 2 x IDE 120/60 60 psig Fig. 9 Fig. 11 2 x 1# 50 100 S IS-R-lllH 1/G35 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x ICS 50 100

f IS-R J0lH 1/ 0 38 120 17.7-13.2 psla 2 x 10E 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 I E L 2. taf5PRAWD UAPGt RECTON(4)

I IS-A-101H 1/COR 120 17.7-13.2 psia 2 x ICE 120/60 60 psig Fig. 9 Fig. 11 2 x 18 50 100 j 18-A-100H 1/00R 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 18-A-1194 1/GBl 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l IS-A-IISH 1/GBR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 18 50 100 IB-A-AG2H 1/00R 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l

i 18-R4038 1/GBR 120 11.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l IB-R-A04H 1/GBR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x ICS 50 100 l IB-A-A05H I/Gyl 120 17.7-13.2 psia 2 x ICE 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 i

H = Harsh enviroment

! Isote: If any one of the follaxing condition exists, the room is classified as in harsh envirtxument.

l 1. Temperature increases due to the pipe break. l

2. 7.1.0 > 1 x 10" rad CONTAINMENT MITLDINC(3) l (Sheet 1 of 3) B i

J J

n TABLE 2 h

cn EInfIRONMElfTAI. COSIDIT1000S

8' (Sheet 2 of 84)

RELATIVE l unlutat ABIIfBut4L TESTIII DBA/ POST-80A(2) DemIDIIY fear !

}

i EIIW1R. 7Efr INT. TEfr "F TEfr INT. utWIAL ISA

! IESIGIIATOR LBBIT *r PRESS 005E-RA05 ft4N/ MIN PIIE55 *f PRESS 005E4405 % %

i l IS-a-AAGI 1/ 0131 120 17.7-13.2 psia 2 m idE 120/60 60 psig Fig. g Fig. Il 2 m l@ 50 100 IS-a-AGM 1/0 38 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. g Fig. 11 2 m Id 50 100

{

18-a-AIS4 1/(IBt 120 17.7-13.2 psia 2 x 10E 120/60 60 psig Fig. g Fig. 11 2 m 18 50 100 l IS-a-A034 1/Ctpl 120 17.7-13.2 psia 2 a 1@ 120/60 60 psig Fig. g Fig. 11 2 x 108 50 10 0 l IS-a-SSW 1/CIBI 120 17.7 13.2 psia 2 x 10E 120/60 60 psig Fig. 3 Fig. 11 2 a 108 50 100 l IS4 412H 1/0138 120 17.7-13.2 psia 2 x 10E 120/60 to psig Fig. 3 Fig. 11 2 x ISS i 50 100 y 18-3 4 198 1/CtBI 120 17.7-13.2 psia 2 x ICE 120/60 60 psig Fig. 3 Fig. 11 2 x 108 50 100 IS4-81W 1/COR 120 17.7-13.2 psia 2 x 10E 120/60 60 psig' Fig. 3 Fig. 11 2 x 108 50 100 M '

13 4-8144 1/EIst 120 17.7 13.2 psia 2 x 1@ 120/60 60 psig Fig. 3 Fig. 11 2 a 108 50 100 4&

N h IS4415N 1/CINI 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. g~ Fig. 11 2x18 50 100 $ !

15 4 1

N 3. Star IEGREI ,

f

IA4-80M

IA-a-SONI 1/C158 1/ 0131 120 120 17.7-13.2 psia 17.7-13.2 psia 2 x 106 2 x 10E 120#60 120/60 60 psig 60 psig Fig. 10 Fig le Fig. 11 Fig. 11 2 m 108 2 m 1#

50 50 100 10 0

IA-A-80GI 1/tINI 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 1@ 50 100

IA4-805N 1/EIBI 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x id 50 100

IA-a-SOEM 1/tIBI 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 1@ 50 100

IA-a-80M 1/Clut 120 17.7-13.2 psia 2 a 1@ 120/60 60 psig Fig. 10 Fig. Il 2 x 108 50 10 0

IA-A-SHBI 1/0131 120 17.7-13.2 psia 2 m l@ 120/60 60 psig Fig. 10 Fig. 11 2 x 1# 50 100

IA-t-8038 1/CEDI 120 17.7-13.2 psia 2 x 108 120/60 60 psig Fig. 10 Fig. 11 2 x 1@ 50 100 !

IA-A-SI M 1/CDR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. Il 2 x 108 50 100 l

, *IA4416H 1/0131 120 17.7-13.2 psia 2 m 106 120/60 60 psig Fig. 10 Fig. 11 2 m 108 50 100 i *IA-A-COM 1/tIst 120 17.7-13.2 psia 2 x 10E 120/60 60 psig Fig. 10 Fig. 11 2 x 1# 50 100 l *IA-A-CIS4 1/Ct31 120 17.7-13.2 psia 2 x 1@ 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100 l

. *If eepsipment is located ateve flood lowel Figure g shall be used for tsuperature (Flood level is 181'2")

H = Harsh enwiresument l

COIfTATIIMESfT BtIII.DTIIGI3)

(Sheet 2 of 3) 8 l

t l

l t

i . ,

i 1 Lee TABLE 2 m ENVIRONMENTAL CONDITIONS (Sheet 3 of 84)

NDTES

]

l 1. The containa n t test pressure is 60 psig.

2. Inc!udes normal dises.

3. Chemicals - spray solution, boric acid (2000 ppm noron) plus sufficient sodium hydroxide solution (30-35 ut1 MaOH) to achieve the desired pH.

! 4. Spray Exposure

! The containment buildieg consists of three general regions, these regions are defined as: ,x

' h I n "eraMVager Reglen - That ares # ave the operating deck that would be exposed to the direct effMts of the Q w&

i g e o i 3

. spray syst s. 5N N

a thsprawd Vater Aselon - That are7, of containment 17 4% is belou the operating deck and above the containment l g j g flood level that m:y he exposed to the indirect effects of the teray system.

e Sump Raelon - That area of contairment that would be flooded pcst-accident.

r

! e Sprayed and unsprayed - Ilme = 0 - 100 mins - 10.5.

vapor region pH Time = 100 mins - 24 hrs - 8.5 l

! e sag region pi - Time = 0 mins - 24 hrs - 8.5.

i

CONTAINMENT BUILDINC(3) 1 (Sheet 3 of 3)

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FIGURE 9 - TEMPERATURE CONDITIONS FOR ENVIRONMENTAL QUALIFICATION INSIDE CONTAINMENT (VAPOR RECION) l l

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i5 m 400 375 356 325 -

, C CONTAl8000ENT SPRAY :

d300 -

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= 275 3

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225 200 175 i

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FIGURE 10 - TEMPERATURE CONDITIONS FOR EQUIPMENT QUALIFICATION INSIDE CONTAlf# TENT (SUMP REGION) i

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APPENDIX EA QUALIFICATION REQUIREMENTS FOR SAFETY-RELATED EQUIPMENT, DEVICES, AND INSTRUMENTATION FOR THE ALVIN W. V0GTLE NUCLEAR PLANT BURKE COUNTY, GEORGIA REVISION 3 9

i i

i 10 JAN 83

APPENDIX EA

, Rt.v. 3

- Paragraph g 1.0 SCOPE EA-1 2.0 CODES AND STANDARDS EA-2 3.0 PRINCIPLES OF QUALIFICATION EA-4 4.0 EQUIPMENT ENVIRONMENT AND PERFORMANCE EA-12 5.0 ACCEPTABLE PROGRAMS BY CATEGORY EA-13 6.0 DOCUMENTATION EA-17 FIGURES:

1 Title Page EA-21 3

2 Revision Page EA-22 l

l l 10 JAN 83 EA-i

f APPENDIX EA Rev. 3 APPENDIX EA QUALIFICATION REQUIREMENTS i i

FOR SAFETY-RELATED EQUIPMENT, DEVICES, AND INSTRUMENTATION 1.0 SCOPE 1.1 GENERAL A. This Appendix identifies qualification methods and requirements for Safety-Related Equipment (Mechanical Equipment, and Class IE Equipment) hereinafter called Equipment, using the guidance given in IEEE Standard 323-1974 to verify that Equipment can perform the specified safety functions when subjected to normal, abnormal and design basis

, event environmental conditions and can adequately perform this function before, during, and after the specified event. This document also provides the general requirements for development of qualification plan (s), procedure (s) and report (s). Compliance with the general require- _

- ments of developing qualification plans / procedures / reports and the utilization of the specific procedure shall be in accordance with this document. The availability of information will be taken into account during such reviews.

B. It further requires the Contractor to describe his qualification pro-gram and from it to demonstrate, by appropriate tests and/or analyses with adequate justification, a period of qualified life (41 years) for the Equipment and its components offered. If a qualified life of 41 years for the Equipment item or component has not been demonstrated, the Contractor shall state the methods by which he will qualify the Equipment.

C. Equipment varies considerably in size and complexity. This Appendix, therefore, addresses the major Equipment categories and specifies acceptable programs for these categories.

D. Quality assurance program requirements which apply to the Purchaser's Specification shall also apply to this Appendix.

E. Where there are conflicts between the IEEE Standards, U.S. NRC Regulatory Guide (s) and this Appendix the conflict shall be resolved by the Purchaser.

1.2 INTENT A. This Appendix defines environmental qualification acceptance criteria for equipment that must conform to IEEE Standard 323 as supplemented by U.S. NRC Regulatory Guide 1.89. Seismic qualification requirements are stated in Seismic Appendix "QG".

1 10 JAN 83 EA-1

APPENDIX EA Rev. 3 .

B. For electrical, control and instrumentation equipment strict compliance -

to IEEE Standard 323-1974 and it's daughter standards is mandatory. For l3 mechanical equipment the principles and criteria used in IEEE Standard 323-1974 are mandatory.

1.3 RESPONSIBILITIES A. The Purchaser is responsible for defining the environmental conditions and for specifying appropriate performance or functional requirements for Equipment to be supplied.

B. Environmental and operational qualification of Equipment shall be in accordance with the procedures and methods of this Appendix and shall be the responsibility of the Contractor.

C. If an ongoing qualification program is proposed, the Contractor shall state specifically his involvement and limits of liability for such a pro-gram in his Proposal.

D. In some cases Equipment may be provided by others for inclusion in or attached to the Contractor's equipment. When such Equipment is provided, ,

the Contractor shall have the full responsibility for providing the qualifi- _

cations to the Purchaser, including qualification for any interface (s) associated with the Equipment, the interfaces will be described by the Purchaser.

E. The Contractor is responsible for providing technical assistance to the Purchaser as required to defend and justify the methods used to all parties required in order that an Operating License be issued for the VNP.

Technical support after the issurance of an operating license will be negotiated between the Purchaser and the Contractor.

2.0 CODES AND STANDARDS 2.1 GENERAL A. The Purchaser's Specification to which this document is attached contains a list of referenced Codes and/or Standards. All work activities and documentation shall conform to applicable portions of the latest issue of all Codes and Standards in force at the date of award of the Purchase Order. Adoption of any subsequent issues shall be subject to Purchaser's approval prior to brplementation.

B. Equipment shall meet the requirements of the Codes and/or Standards listed as applicable and as supplemented by the U.S. NRC Regulatory Guides. Those Codes and Standards not supplemented by a Regulatory Guide shall satisfy NRC Regulatory Guide No. 1.89, dated November 1974, titled

" Qualification of Class IE Equipment for Nuclear Plants," that implements and modifies certain portions of the referenced standards.

C. The Contractor shall provide to the Purchaser a listing of Codes, Standards, and Specifications (identifying the effective issue by date) 10 JAN 83 EA-2

APPENDIX EA Rev. 3 which govern the work performed within the scope of this document. Codes and Standards referenced within this Appendix include, but are not limited to, the following:

ANSI N 45.2 - 1971 Quality Assurance Program Requirements for Nuclear Power Plants IEEE Standard 1 General Principles for Temperature Limits in the Rating of Electric Equipment IEEE Standard 98 Guide for the Preparation of Test Pro-cedures for the Thermal Evaluation and Establishment of Temperature Indices of Solid Electrical Insulating Materials IEEE Standard 99 Guide for the Preparation of Test Pro-cedures for the Thermal Evaluation of Insulation Systems for Electrical Equipment IEEE Standard 101 Guide for the Statistical Analysis of Thermal Life Test Data ,

IEEE Standard 317 IEEE Standard for Electric Penetration Assemblies in Containment Structures for Nuclear Power Generating Stations IEEE Standard 323 IEEE Standard for Qualifying Class IE Equipment for Nuclear Power Generating Stations IEEE Standard 334 IEEE Standard for Type Tests of Continuous Duty Class IE Motors for Nuclear Power Generating Stations IEEE Standard 344 IEEE Recommended Practices for Seismic Qualification of Class IE Equipment for Nuclear Power Generating Stations IEEE Standard 380 Definitions of Terms Used in IEEE Nuclear l Power Generating Station Standards I

IEEE Standard 381 IEEE Standard Criteria for Type Tests of Class IE Modules Used in Nuclear Power Generating Stations j IEEE Standard 382 IEEE Trial Use Guide for Type Test of

[

Class IE Electric Valve Operators for l

Nuclear Power Generating Stations IEEE Standard 383 IEEE Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations 10 JAN 83 EA-3

APPENDIX EA Rev. 3 ,

IEEE Standard 420 IEEE Trial-Use Guide for Class IE Control -

i Switchboards for Nuclear Powered Generating Stations IEEE Standard 535 IEEE Standard for Qualifying Class IE Lead Storage Batteries for Nuclear Power Generating Stations IEEE Standard 650 IEEE Standard for Qualification of Class IE Battery Chargers and Solid State Inverters for Nuclear Power Generating Stations ASME BOILER AND PRESSURE 3

VESSEL CODE, SECTION III 3.0 PRINCIPLES OF QUALIFICATION 3.1 GENERAL A. Equipment qualified by methods acceptable under this Appendix must have its design (safety-related) functions demonstrated while subjected to normal, abnormal (includes ASME Boiler and Pressure Vessel Code upset -

and emergency conditions) and Design Basis Event (DBE) environmental conditions. Satisfactory performance of design functions is required before, during, and after a DBE.

B. The nuclear plant in which the Equipment will be used has a design

life of 41 years, therefore, the qualified life goal of the Equipment is 41 years or more. Any exceptions shall be identified and clearly described in the Proposal, and the Contractor shall define the method of l

qualification proposed for reaching the qualified life.

. C. When the Contractor's standard qualification requirements are more stringent than all postulated circumstances specified for the Equipment, and the Contractor has documented evidence of performance consistent with the requirements of Section 8 of IEEE Standard 323-1974, he may submit this evidence in lieu of the additional testing requirement specified in this Appendix.

D. " Qualified Life" is defined as the operating period deduced from his-torical performance data and/or actual test data, including the effects of aging, after which the Equipment can satisfactorily withstand the Design Basis Event and Post-Design Basis Event operation. The tests are delineated j by Items 5, 6, and 7 of the sequence given in Paragraph 6.3.2 of IEEE 323-1974.

Extrapolation from previous test data must be supported by appropriate evidence to justify the technique used.

E. If the limiting factor in the qualified life is deterioration under i

normal operating conditions of items such as insulation, gaskets, diaphrages, motor brushes, etc., which are replaceable at maintenance intervals, the Contractor shall state the optimum length of such intervals, based on actual environmental test data. A list of the components which may have to be replaced in this time period shall be provided.

l l 10 JAN 83 EA-4 l

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,y.~m-- , - - . - . _ , - - , , _ - - - , - . , - - - - . , - - - - - . , . - . - - - . - - .

APPENDIX EA Rev. 3

. F. With all of the following qualification methods, the end result must be documentation that demonstrates the equipment's adequacy to perform its required safety-related function. This documentation must be in a form that allows verification by competent personnel, other than the qualifiers, and should contain as a minimum the performance require-ments, the method used, the results, and the justification as outlined in Section 8 of IEEE Standard 323-1974.

G. To satisfy the requirements of this Appendix, a qualified life of definable period shall be demonstrated, using one or more of the qualifi-cation methods described in Sections 3.2, 3.3, 3.4, 3.5, and 3.6 of this Appendix.

H. The qualification of safety-related equipment shall include documen-tation that adequate margin as recommended by Section 6.3.1.5 of IEEE Standard 323-1974 has been applied. The following indicates some typical methods of demonstrating margin:

1. Increasing the levels of testing.

2. Increasing the number of test cycles.

3. Increasing test duration.

4. Increasing the number of stress reversals in analysis.

5. Increasing or decreasing (e.g., line voltage for some plant conditions. The voltage at the equipment terminals may be as low as 75 percent of nominal) service conditions to provide more severe conditions.

6. Various combinations of 1 thru 5 above.

Manual logging of data shall not be allowed, unless justified by the 3 I.

Contractor. The Purchaser may specifically waive this requirement on a case-by-case basis after review of the Contractor's test plan.

t 3.2 TYPE TESTS, AGING AND MARGIN 3.2.1 Type Tests A. Type testing of actual Equipment per IEEE Standard 323-1974, Paragraph 6.3, is the method preferred to demonstrate the ability of the Equipment to perform its required safety-related function for a definable period. The type test shall include, as a minimum, thermal and mechanical aging, and exposure to extremes of environmental conditions, seismic and vibration effects. Type testing shall be done with samples of the production line equipment and simulated service conditions, in accordance i

I

! 10 JAN 83 EA-5 l

l

APPENDIX EA Rev. 3 with the sequence indicated in IEEE Standard 323-1974 to the VNP specified ,

service conditions / including margin, and shall take into account normal, abnormal plant operation , Design Basis Events,(DBE) and Post DBE opera-tions.

B. Type Testing shall include adequate service condition margins as recommended by Section 6.3.1.5 of IEEE Standard 323-1974 over the most severe specified (by Purchaser) service conditions. There is no requirement to test a large number of samples (to support probability analyses). Margins must allow for manufacturing tolerances and normal variations in manufacture, plus an additional margin. The information presented in Attachment EA 3 (Environmental Conditions) does not include any margin. Therefore, margin shall be identified by the Contractor and included in his test program. Any Standard (s) and/or Codes which include operational cycling as a life 3 consideration shall be considered not to include margin.

C. The Contractor shall prepare and submit to the Purchaser a test procedure, compatible with the equipment specification, to describe the required tests and provide an auditable link between the specification and the test results in accordance with Paragraph 6.3.1.1 of IEEE Standard 323-1974.

D. Equipment shall be mounted and connected in a manner, and in a position that simulates or duplicates the actual installation. A description of the mounting and external connections shall be provided by the Purchaser. Any deviation from the actual installation and/or connection shall be justified. Equipment that can be installed in more than one position shall be tested in all installation positions that the Purchaser specifies, unless justification is provided that such position-ing will not affect the equipment performance. If such justification is not provided, qualification will be acceptable only for the installation that was tested. Throughout the tests, the venting path of all pneumatic devices shall represent the actual installed configuration (vents with exhaust within the test chamber).

E. In any testing program, particular attention shall be given to the sequence of tests performed. Synergistic effects shall be considered in any testing program. The most severe sequence shall be determined (subject to Purchaser review) by using the guidance of Section 6 of IEEE Standard 323-1974. Generally Section 6, Paragraph 6.3.2 of IEEE Standard 323-1974 is considered the most severe sequence of type testing and should be performed in the following sequence, unless another sequence would be more severe for the specific equipment. The Contractor shall provide complete justification that the sequence used is the most severe for the item being tested.

1. Inspection to confirm that there are no shipping or handling damages and that the equipment conforms to the Purchaser's Specification, and also to determine the basic dimensions.

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APPENDIX EA

. Rev. 3

. 2. Operation under normal service and environmental conditions through the entire operating range and record base line data.

3. Operation through the extremes of all performance and electrical characteristics (excluding DBE and post-DBE conditions) and )

record data to confirm that those requirements have been )

satisfied. 1

4. Aging, either natural or accelerated, to put the equipment in l the expected end-of qualified life condition; radiation may be included in this step or in Step "6" below.

5. Vibration to both seismic (per Seismic Appendix "QG") and plant mechanical service levels. Recording of data to confirm that the functional requirements have been satisfied before, during, and after the vibratory event.

6. Operation through the extremes of performance and electrical characteristics over the entire operating range while exposed to simulated DBE events. Record data to prove that functions which must be performed during such conditions are performed.

~

7. Operation through the extremes of all performance and electrical characteristics over the entire operating range while exposed to post-DBE conditions immediately following the DBE conditions and record data to prove that functions that must be performed during such conditions are performed.

i 8. For equipment that is not exposed to DBE environmental conditions, the simulated environmental conditions used shall represent 3 the extreme environmental conditions that each equipment may be exposed to at the actual installed location.

9. Disassemble and inspect to determine the condition and status of the equipment and record the findings.

F. Tests shall be monitored, using suitable equipment that detects changes in the variables and that was calibrated to traceable and auditable standards traceable to the National Bureau of Standards in accordance with Paragraph 6.3.1.4 of IEEE Standard 323-1974.

G. Before, during, and after the type test, safety-related control or indicating functions shall be recorded. The equipment shall be operated over its specified range while varying the powering media (e.g., air, electric) through its extremes or the Contractor shall justify the operational range.

H. Contractor's program shall identify all critical components and mate-rials that are subject to aging or wear. Critical components and materials, for the purpose of this Appendix, are components and materials whose 10 JAN 83 EA-7

APPENDIX EA Rev. 3 .

l degradation could cause equipment to fail to perform its required -

safety-related function. Identify and establish life cycles for these components and materials.

I. All electrical, mechanical, and hydraalic/ pneumatic components shall perform their safety-related functions throughout the test, with no error e:<ceeding the required tolerance values. If this requirement cannot be satisfied the Contractor shall advise the extent to which performance is degraded during, and subsequent to, any portion of the test. Accessory components shall be tested as assembled to the basic equipment, or justification shall be provided for acceptance of separate test results.

J. Contractor shall justify and document any exceptions to any of the tests, by reason of such factors as size, aging, radiation tolerance limits, and effects on performance. Fail-safe justification shall not be acceptable.

K. The qualification requirements listed in this Appendix describe the service and environmental conditions at the equipment location. It is recognized that the qualification test facility may be limited in some way.

The extent of-any such limitations shall be described clearly in the pro-posal in a section titled " Qualification Facility Limitations". The Con-tractor shall propose alternate methods to compensate for such limitations.

L. The Contractor shall provide documentation of any off-normal conditions, abnormal events and any departure from procedural requirements that occur during any portion of the qualification program. This documentation shall include justification which describes how the validity of the program was not violated. The Purchaser reserves the right to declare the program unacceptable if the justification is not adequate.

M. The Contractor shall use the same production line test sample in all porticas of the sequence described in Section 3.2.1.E of this Appendix.

3.2.2 Aging A. The objective of aging is to put the equipment in a condition equiva-lent to end-of qualified-life before performing the functional tests under design basis event and post-design basis event environments. It is acknowledged that the state-of-the-art regarding aging for some equipment is more advanced than others. It is expected that known technology will be utilized in any aging program by the Contractor. Optionally, and especially where the state-of-the-art is limiting, aging as part of the qualification program may be addressed by analysis, or combined qualification as detailed in Section 5.3, and 5.4 of IEEE 323-1974.

I B. As an example, a typical aging procedure designed to put equipment into an advanced or end-of-life age prior to design basis event testing could include, as appropriate, the following:

1. Operational (functional) cycling (electrical / mechanical) at service loads.

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APPENDIX EA Rev. 3

. 2. Power Source (high and low voltage or air pressure) cycling.

3. Extreme ambient temperature and humidity increase and cycling.

4. Ionizing radiation exposure.

5. Ozone concentration.

Other methods may be considered when provided with full justification in the test plan.

C. In order to be useful, an aging procedure description should include an auditable analysis that defines the time compression factor. The aging procedures are applied for a specific time. Providing that the equipment passes the subsequent design basis event tests, the aging time multiplied by the time compression factor would be the equipment qualified life. "The qualified life shall be based upon the known limits of extrapolation of the time dependent environmental effects if an accelerated aging test was used to determine the mathematical model" (Ref. IEEE 323-1974, Paragraph 6.5.4).

D. The post-DBE conditions including the time factor will be specified by the Purchaser.

E. Further clarification of aging as it is applied to major equipment categories is addressed in Section 5 of this Appendix.

3.3 PREVIOUSLY QUALIFIED EQUIPMENT The Contractor's basis for justifying equipment qualification for a qualified life period, number of operations, number of hours, or other time of opera-tion, shall include the following information, particularly when reference is made to previously qualified equipment.

A. Identify the conditions upon which the qualified life is based, but not limited to the following: maintenance procedures and intervals, replacement of component items and intervals, and operational requirements (running i time, number of operations, load cycles, etc.), under normal operation, j elapsed time may not in itself be the critical element of equipment degradation.

B. Manufacturers who have previously qualified equipment of the same design as that to be supplied for this purchase may submit copies of the previous qualification including a statement of applicability to the Purchaser's Specification in lieu of requalifying the equipment. The previous qualification must have used procedures consistent with the requirements of this Appendix and must have subjected the Equipment to environmental l3 10 JAN 83 EA-9

-_-_.._- - - - - - - ~ , _-. _ - - - - -

APPENDIX EA Rnv. 3 conditions which exceed those required by the Purchaser's Specification. ,

In cases where differences in the equipment design, service, and/or environmental conditions exist between the previous qualification and Purchaser's Specification, extrapolation of results from the previous qualification is required. The Contractor shall submit an analysis justifying the extrapolation, and the tests used as the basis. Such an analysis shall, as a minimum, identify the differences, describe the method of extrapolation, and justify the qualification.

C. Where equipment of a similar design has been previously qualified, the Contractor may submit previous qualification data in lieu of requalifying the equipment. The previous qualification must have used procedures consistant with the requirements of the Purchaser's Specification. Differences in the equipment design, service, and environmental conditions that exist between the previous qualification and the Purchaser's Specification shall be addressed and extrapolation of results of the previous qualifi-cation shall be justified.

3.4 ON-GOING QUALIFICATION A. The Contractor shall state the extent of his responsibility and partici-patica in any on going qualification program, including but not limited to the following in accordance with Paragraph 6.6 of IEEE Standard 323-1974. -

1. Furnish original qualification report for review to assure compliance with the requirements of the Purchaser's Specifi-cation.

2. Furnish for review a test procedure, specification, and objectives including specific features to be demonstrated by the tests.

3. Furnish specialized test equipment, tools, and technical services, if the program is to be carried out at the jobsite.

4. Provide technical services for interpretation of test results and 1

preparation of preliminary, intermediate and summary reports of conclusion and recommendations.

5. Where a qualification program is underway for like equipment and for service conditions the same as or more severe than the speci-fied service conditions of this project, such program may be pro-posed in lieu of a new program.

i 6. State the optimum intervals for replacement of equipment components that limit the qualified life under normal operating conditions, i.e., bearings, diaphrages, gaskets, contacts, springs, etc. These intervals shall be based on test data or analyses. If an analyses is used it shall be justified.

10 J AN 83 EA-10 l _ _-_-

APPENDIX EA Rev. 3

. B. When the qualified life of the equipment is less than 41 years, the Contractor shall propose a detailed maintenance program, replacement criteria, and a test procedure to requalify the Equipment, including it's seismic qualifications.

C. Modification to the Equipment shall be in accord with Paragraph 6.8 of IEEE Standard 323-1974.

3.5 ANALYSIS A. Qualification by analysis must include justification of the methods, theories, and assumptions used. In general, equipment is too complex to be qualified by analysis alone, although it may be effective in the extrapola-tion of test data and determination of the effects of minor design changes to equipment that was previously tested.

B. Qualification by analysis must consist of mathematical or logical proof based on actual test data, that the Equipment meets or exceeds its specified performance when subjected to normal, abnormal, and Design Basis Event envir-onmental conditions, in accordance with Paragraph 6.5 of IEEE Standard 323-1974.

3.6 OPERATING EXPERIENCE Where equipment has been in service for a period of time in more severe

conditions, the Contractor may qualify the equipment covered by the Purchaser's Specification for a like period of time provided the equipment in service is seismically and environmentally qualified by testing, or analysis (when pertinent) after aging. Acceptance of this method of qualification is dependant upon the Contractor submitting in detail all of the items listed below to the Purchaser. If he does not provide complete and detailed data the information will be considered as not having been submitted. Documentation shall be provided to verify the operating experience as follows

1. Identification of plant (s) in which the equipment has been in se rvice.

2. Date installed and length of time the equipment has been in se rvice.

3. Comparison and identification of differences in design, specified l service conditions and environmental conditions between the equipment in service and the proposed equipment, and an analysis to justify any extrapolation involved due to minor differences.

4. Identification and history of failures of the equipment in service (randon failure, wear out, etc.), and the cost and time associated with returning the equipment to service.

l r

10 JAN 83 EA-11

APPENDIX EA RQv. 3

5. Preventive maintenance program. Identification of the preventive .

maintenance program followed for the equipment in service (together with recommended changes) and that will provide assurance that the qualified life of the proposed equipment will equal or exceed the life of the reference equipment, and the cost of the program.

6. Seismic Test Reports on the equipment that has been in service.

4.0 EQUIPMENT ENVIRONMENT AND PERFORMANCE 4.1 GENERAL A. Environmental Designators (Attachment EA) identify the normal, l3 abnormal, and Design Basis Event environmental conditions that can be expected in the various plant locations where safety-related equipment will be installed.

B. The location (as indicated by the appropriate Environmental l3 Designator) of each item of equipment will be identified by the Purchaser in the Specification. Equipment performance through the normal, abnormal, Design Basis Events, and Post-Design Basis Events shall be in accordance with the Purchaser's Specification. ,

C. Devices for service inside or outside the containment shall be tested under environmental conditions that are at least as severe as those identified by the applicable Environmental Designator.

4.2 PERFORMANCE A. Before, during, and after the testing, all required safety-related functions shall be operated under the most severe operating conditions and also over the entire range and recorded. Throughout the DBE conditions the supply and venting lines of all pneumatic equipment shall be routed in a manner which represents the actual plant installation (vents with exhaust within the test chamber).

B. Acceptance requires that malfunctions as discussed in Subpara-graphs 4.2.C, below, as applicable, shall not occur. Whenever any of these criteria are not met, specific deviation data shall be formally sub-mitted to the Purchaser for comment.

C. All equipment and devices must perform their safety-related function before, during, and after the DBE with no error greater than the required tolerance. This shall include but not be limited to consideration of:

1. Loss of performance characteristics, e.g. ability to change state, maintain pressure boundary, modulate or control.

2. Spurious, erroneous, or inaccurate outputs.

10 JAN 83 EA-12

APPENDIX EA Rev. 3

. 3. .loisture leakage into sealed enclosures.

4. Equipment failure in the safe direction (fail-safe) shall not be used for justification or acceptance.

5. Voltage drop at the equipment terminals (s) to 75 percent of nominal.

D. Sufficient instrumentation shall be provided to monitor any variation in performance to assure that it does not exceed the requirements as indi-cated in the Purchaser's Specification. The instrumentation used shall be calibrated using standards which are traceable to the National Bureau of Standards. These records shall be supplied at no additional costs and shall be available (for audit) by the Purchaser, and shall demonstrate that the sensitivity, accuracy and repeatability of the instrumentation is suitable for the application.

5.0 ACCEPTABLE PROGRAMS BY CATEGORY 5.1 GENERAL Any of the following categories aray be used in combination with any other category, if the equipment contains material (s), component (s) or equipment -

that are applicable to other category (ies).

5.2 WIRE AND CABLE Wire and cable shall be qualified for the environment specified in the 3 Purchaser's specification. Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 383-1974. NRC Regulatory Guide 1.131, dated August 1977, and the requirements of Section 3 of this Appendix. Aging shall be in accordance with Section 1.3.5.2 of IEEE Standard 383-1974.

5.3 MOTORS Each motor shall be qualified for the environment specified in the Purchaser's Specification. The Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 334-1974 and the requirements of Section 3 of this Appendix. Aging shall be in accordance with Section 9 of IEEE Standard 334-1974.

l 5.4 BATTERIES Batteries shall be qualified for the environment specified in the Purchaser's Specification. Contractor's program shall include type l testing in accordance with the directions given in IEEE Standard 535 and j

the requirements of this Appendix. Aging shall be in accordance with i the requirements of IEEE Standard 535.

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APPENDIX EA Rev. 3 ,

5.5 CHARGERS, INVERTERS, AND REGULATORS .

Chargers, inverters and regulators shall be qualified for the environment specified in the Purchaser's Specification. Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 650 and the requirements of the Appendix. Aging shall be in accordance with~the requirements of IEEE Standard 650.

5.6 SWITCHGEAR, LOAD CENTERS AND MOTOR CONTROL CENTERS A. Equipment shall be qualified for the environment specified in the Specification.

B. Type tests to establish qualified life shall meet the requirements of Section 3 of this Appendix.

C. The effects of aging (thermal, mechanical, and radiation) shall be established and documented by a combination of test and analysis or by actual aging of the Equipment.

D. The program shall establish a qualified life for the specified condi-tions. Qualified life in years may be approached through a maximum number of ,

operations. When the established period of qualified life is less than 41 years, the program shall identify those components which are subject to aging and wear and shall provide a schedule and criteria (on going maintenance) to replace those components in order to re-establish the equipment qualified life. Should testing be required to identify the degree of component deterioration, the test program's pass-fail criteria and the replacement criteria shall be supplied by the Contractor at no extra cost.

E. Protective and Auxiliary Relays which are a part of this equipment shall be qualified for the environment specified in the Purchaser's Specifi-cation and any increases due to the effects of its inclusion into the equipment, and tested in accordance with IEEE Standard 323-1974 5.7 ELECTRIC PENETRATION ASSEMBITES Electric Penetration Assemblies shall be qualified for the environment specified in the Purchaser's Specification. Contractor's program shall include type testing in accordance with the directions given in of Section 6 of IEEE Standard 317-1976, U.S. NRC Regulatory Guide 1.63, Revision 2, dated July 1978 and the requirements of this Appendix.

5.8 ELECTRIC VALVE ACTUATORS Electric valve actuators shall be qualified for the environment specified by the Environmental Designator on the Valve Data Sheet attached to the Purchaser's Specification. Contractor's program shall include type testing in accordance with the direction given in Section 4 of IEEE 10 JAN 83 EA-14 l

APPENDIX EA Rev. 3

. Standard 382-1972 and the requirements of this Appendix. The procedure for aging simulation shall be in accordance with Part II of IEEE Standard 382-1972 cith the exception of the 500 operating cycles. The number of required operating cycles shall be in accordance with the requirements in the Purchaser's Specification.

5.9 CONTROIc SYSTEMS AND ACTIVE MECHANICAL EQUIPMENT A. Type testing in accordance with the requirements of Section 3.2 of this Appendix is the preferred method of demonstrating qualification. Qualifica-tion by analysis, or by combination of methods, may be accepted by the Purchaser after review of the Proposal.

B. The following Equipment is included for this type od qualification:

1. Instruments - Such items as pressure switches, process trans-mitters, and display (readout) instruments.

2. Miscellaneous Devices - Items not covered above, such as switches, relays, solenoid valves, and limit switches.

3. Valve Appurtenances.

4. Motor-Operated Valves.

5. Pumps.

6. Fans.

7. Air Conditioning Units.

8. All other safety-related Equipment - Items not covered above.

5.9.1 Unique Equipment Qualification (or combination of different types of qualification methods) 5.9.1.1 Panel or Rack Assemblies A. It is not necessary to environmentally qualify the panel or rack structures since they are constructed of suitable metals and are suitably coated to prevent corrosion. Only seismic qualification of the panel or rack structure is necessary. However, devices mounted in or on the panel or rack assembly shall be environmentally qualified in accordance with Subparagraph 5.9.A.

l B. This type of equipment is unique because they are assemblies of many components mounted on a framework or structure. For this reason, a building block approach may be acceptable. Thus, individual devices or assemblies may be qualified separately and included in the system. Such individual qualifi-cation shall be justified in detail, with particular attention to interfaces and consequences to adjacent or related equipment in case of failure. The total system analysis shall include the effects of the components on each 10 JAN 83 EA-15

APPENDIX EA Rev. 3 ,

other and on the structure. Non-Class IE devices shall not cause the failure -

of any Class IE equipment mounted in the same rack or panel per IEEE Standard 420-1973, and U.S. NRC Regulatory Guide 1.29, Revision 3, dated September 1978.

5.9.1.2 Valve Bodies and Actuators A. Qualification of the valve bodies (metallic parts only), are covered by other standards. The " soft" parts of the valve assemblies - e.g.,

packing, diaphrages, elastomers, degrade with age. Therefore, the

" soft" parts shall be environmentally qualified to determine an overall

" Qualified Life" for each valve assembly. Previous qualification may be used to satisfy this requirement, provided it is in accordance with the requirements of this Appendix.

B. For this type of equipment, the building block approach may be accept-able. The valve assembly is composed of individual devices or subassemblies that may be qualified separately and included in the system. Such individual qualification shall be justified in detail, with particular attention to interfaces and consequences to adjacent or related devices or subassemblies in case of failure. The total system analysis shall include the effects of the individual devices or subassemblies on each other and on the total -

performance of the valve assembly. At least one representative test sample of each valve type (non-metallic portion of the body, actuator, and appurtenances) shall be type tested in accordance with Subparagraph 5.9.A, including aging to its Qualified Life. This is necessary to determine the validity of the assumptions made in the analysis.

C. Electric valve actuators shall be qualified for the environment specified in the Purchaser's Specification. The Contractor's program shall include type testing in accordance with the requirements of Section 4 of IEEE Standard 382-1972 and the requirements of this Appendix. The procedure for aging simulation shall be in accordance with Section 5.8 of this Appendix.

5.10 MODULES Modules shall be qualified for the environment specified in the Purchaser's 3 specification. Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 381-1977, and the requirements of Section 3 of this Appendix. Aging shall be in accordance with Section 3.2.2 of this Appendix.

5.11 PLANT VIBRATION Plant vibration effects shall be addressed in the qualification of equipment as follows:

1. For Moor or wall mounted equipment, subject them to a minimum of five (5) OBE's prior to the application of SSE (as required by Appendix QG).

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APPENDIX EA Rev. 3

. 2. For pipe or line-mounted equipment, the vibration aging shall i be a sinusoidal motion of 0.75g or such reduced acceleration necessary at low frequencies to not exceed 0.025 inches double amplitude with the frequency sweeping from 5 Hz to 200 Hz to 5 Hz at a rate of 1 octaves per minute or equivalent, justifiable on 3 a case by case basis. Ninety minutes of vibration shall be applied along each orthogonal axis.

6.0 DOCUMENTATION 6.1 PROPOSAL STATEMENT - QUALIFICATION PLAN A. The Bidder shall provide a Plan with his Proposal which describes how the equipment to be furnished complies with the requirements of this Appendix and the Purchaser's Specification. Exceptions, where taken, shall be listed with a justification for each. The justification shall include the methods of qualification delineating the steps to establish and maintain qualification. This will be considered in evaluating the proposal.

B. This Plan shall address at least the following items:

1. A description of the methods utilized that establish conformance with this Appendix.

2. Documentation of qualified life.

3. Identification of organizations which will perform any portion of the tests and/or analyses and the organizations capabilities (including any test facilities).

4. A description of any analytical methods used in extrapolations and the testing used as a basis.

5. Information identified in Section 6.3.C.9 of this Appendix.

6. Where an ongoing qualification program is proposed, the Bidder shall specify any anticipated participation by the Owner and state specifically his involvement and limit of liability for such a program. This will be considered in the evaluation of the proposals.

7. The Bidder shall identify all equipment interfaces in his plan.

8. Purchaser will evaluate qualification programs for conformance to this Appendix.

9. Where published standard equipment generic qualification certifies that the equipment is suitable for environmental and service conditions at least as severe as those called for by this Appendix and the Purchaser's Specification, Bidder shall submit test

- and/or analytical data on which his qualifications are based.

EA-17 10 JAN 83

APPENDIX EA l l

R::v. 3 .

1 C. If previous qualifications are used, the applicability of the previous qualifications to the requirements of this Appendix and the Purchaser's Specification shall be justified.

D. The plan shall have a title page and revision page with the information 3 specified on Figure 1 and Figure 2 respectively.

6.2 AFTER PURCHASE ORDER AWARD - QUALIFICATION PROCEDURE A. After purchase order award, the Contractor shall submit his procedure for Purchaser's review. Failure to receive a Status 1 or 2 for test procedures shall not be considered justification for increased costs or delay in delivery. Sufficient detail shall be included to demonstrate adequacy of the selected method and that the requirements of this Appendix have been satisfied including acceptance criteria. Qualified life shall be established by the Contractor's qualification program, if the equipment has not been previously qualified to the objectives of this Appendix.

B. Contractors that have not previously supplied the information required by Paragraph 6.1 above as a part of the original Proposal shall submit the information as a part of his initial response to Paragraph 6.2.

~

C. The procedure shall have a title page and revision page with the 3 information specified on Figure 1 and Figure 2 respectively.

6.3 ENGINEERING DOCUMENTATION - QUALIFICATION REPORT A. Qualification documentation of safety-related equipment shall be auditable. The procedure for qualifying equipment and the documentation submitted in the equipment qualification report shall be presented (by the Contractor to the Purchaser) in a readily understandable and traceable manner.

l B. The Contractor shall submit his qualification procedure, and test and/or analyses results, in a report for Purchaser's review. Sufficient detail shall be given to demonstrate adequacy of the selected method, and that the requirements of this Appendix have been satisfied.

C. A qualification package for each type of equipment to be supplied shall be submitted to the Purchaser prior to shipment, and it shall demonstrate that the requirements of this Appendix have been satisfied.

As applicable, the documentation shall consist of, but not be limited to:

1. Purchase Order Number.

2. A listing of all Equipment (by manufacturer (s) and model numbers including any components, i.e. , relays, switches, or modules),

supplied by the Contractor on the purchase order, and the method (s) of qualification selected and including justification that the 10 JAN 83 EA-18

APPENDlX EA Rev. 3 test sequence is the most severe for the Equipment. The information shall be presented as listed in Paragraphs 8.3, i 8.4, 8.5, and 8.6 of IEEE Standard 323-1974, depending upon the qualification method used.

3. The detailed data shall be supplied but not limited to the following:

a. Illustrations (photographs, drawings, etc..), and a description of the equipment to be tested including equipment performance specifications.

. b. Test or operational facility identification and its capabilities and limitations.

c. Test set-up, instrumentation, calibration records and traceability of its standards to the National Bureau of Standards.

d. Plan and objectives, including identification of safety-related functional requirements to be demonstrated.

e. Previously reviewed and accepted procedures, test, and/or -

analyses, inspection results.

f. Test data to include copies of all raw data such as computer tapes, charts, any written records, etc.

g. Statement of qualified life.

h. Summary, conclusions, and recommendations.

i. A description of all computer programs used shall be pro-vided, together with the program capabilities, its name and source and the verification document. Computer output

shall be treated the same as any other part of the design l calculations submitted for review. At least the lead sheet of the output shall be signed and/or stamped by the responsible Engineer. All the pages of the output shall be numbered.

All output quantities shall be labeled and all the quantities shall be identified by the units individually. All computer output shall contain an input data print-out. Computer output shall be treated as a part of the overall analytical calculation and shall be identified in the index.

4. Supporting data and references, including data on operating experience as specified in Section 3.6 and 6.3.C.8 of this Appendix.

5. Analysis data, including (and the test data used as a basis) that used for extrapolation to devices other than those tested.

I I

10 JAN 83 EA-19

APPENDIX EA Rsv. 3 ,

6. Description of any analytical method used, and analysis data -

including all extrapolations.

7. Identification of specified tolerances for critical components and materials subject to aging or wear.

8. Verification of operating experience, as follows:

a. Identification of plant in which the equipment has been in service.

b. In-service data and length of time the equipment has been in service.

c. Identification of differences in design requirements and the actual service conditions including seismic between the equipment in service and the proposed equipment and an analysis to justify any extrapolation involved due to these differences.

d. Identification and history of failures of the equipment in service. _

e. Identification of the preventive maintenance program followed for the equipment in service and a recommended preventative maintenance program that will provide assurance that the qualified life of the proposed equipment will equal or exceed the life of the reference equipment.

9. Contractor's recommended program (if required) to maintain

! qualification by replacing critical components identified in Contractor's qualification program.

10. Contractor's recommended program (if required) to requalify equipment to establish a further period of qualified life and the Contractor's participation in the program, his liability, and the anticipated Owner participation.

11. Contractor's statement that each ites of Equipment to be shipped contains (Manufacturers Catalog or Type Number, materials, etc. ,

etc., etc.) the same type and make as that which was qualified and reviewed by the Purchaser.

D. Report summary sheet listing the page(s) on which each of the above listed items may be found.

E. Contractor's Environmental Qualification Report shall include as a minimum a certification that the equipment satisfies or exceeds the requirements of this Appendix and the Specification. The report shall have a title page and revision page with the information specified on Figure 1, and Figure 2 respectively, including the Certificate of 3 Compliance as specified by Figure 1.

10 JAN 83 EA-20

APPENDIX EA Rcv. 3 ENVIRONMENTAL QUALIFICATION *

(Identification of Equipment)

FOR THE GEORGIA POWER COMPANY ALVIN W. V0GTLE NUCLEAR POWER PLANTS 1 & 2 BURKE COUN'1T, GEORGIA TO PURCHASE ORDER NO.

SPECIFICATION NO.

REVISION DATE PROJECT QUALITY CLASS

- I hereby certify that the (name of equipment) for the Alvin W. Vogtle Nuclear Generating Station has been designed, manufactured, and qualified in full accordance with the requirements of Purchaser Order No.

and is qualified to withstand.without loss of the required function due to the environmental conditions specified pro-vided in the Purchaser's Specification. The calculations ~

and/or test has been supervised, witnessed, and reviewed by me.

Signature Date Registered P.E. Number , County of ,

State of .

P.E. Stamp Prepared by (Signed Signature, Date )

(Typed Name, Title, Date)

Approved by (Signed Signature, Date )

(Typed Name, Title, Date)

(Contractor's Name, Address , etc. )

Either Plan, Procedure or Report

- Required only on the Report.

3 FIGURE 1 10 JAN 83 EA-21 l

APPENDIX EA R v. 3 -

REVISION RECORD

Specification No.

3 Rev.

Page of REV. PAGE PARAGRAPH DESCRIPTION APPROVAL /DATE A. Each page shall indicate at the top the latest revision number to that page. The change made to the page shall be identified by a vertical line in the margin with the revision number included next to the line.

i B. Each page after the title page shall be numbered consecu-tively. The last sheet of the document shall be identified as the final page. If a page(s) is added in a revision, the added pages will be identified by using the preceding page number and a suffix from A to Z. The added pages should be iden-tified on the revision page.

C. *Pages where Revision 0 apply are not included.

FIGURE 2 10 JAN 83 EA-22

PROPOSAI, FOR 600 VOLT POWER AND CONTROL CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PIANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ02 REVISION 1 FEBRUARY 14, 1979 PROJECT CLASS 12E, 62E FROM NAME OF BIDDER

-t fc/em 1 OCT 78

..--__- . . - - . . _ _ _ - - . _ . . . . - ~ _ . . - - _ - . . . . - . _ _ . ._

PROPOSAL FORM FOR 600 VOLT POWER AND CONTROL CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PLANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ02 REVISION 1 FEBRUARY 14, 1979 JANUARY 25, 1979 Paragraph Title 1.0 Special Instructions for Completing Proposal Form 2.0 General PART A. PRICE AND SCHEDULE DATA 3.0 Prices 4.0 Price Adjustment 5.0 Cancellation and/or Deferment 6.0 Authorized Representatives 7.0 Georgia Representatives 8.0 Code Authorizations 9.0 Deviations 10.0 Delivery Schedule 11.0 Return of Surplus Material PART B. ENGINEERING DATA l

l 12.0 Cable .%;a PART C. DRAWING AND DATA REQUIREMENTS 13.0 General

! 14.0 Submittal Schedule to Engineering Office 15.0 Quality Verification Documents 16.0 Quality Program Requirements 17.0 Reporting of Defects and Noncompliance 18.0 Representation and Execution of Contract fc/em 10CT 78 i

X3AJ02 Rev. 1 1.0 SPECIAL INSTRUCTIONS FOR COMPLETING PROPOSAL FORM

'In order for Bidder's Proposal to be considered it must be submitted on the attached form and in accordance with the following instructions:

1. Where a specific response is requested of the~Lidder, the Bidder shall include such response'in the space provided or shall type in "See Attached," "None," " Included Above," or like words to indicate that he has read and understands the requirement.

Bidder's Proposal will not be considered responsive unless completed in this manner.

2. The types and quantities of " Drawing and Data Requirements,"

along with the submittal schedule, is included in Part C of this form. Each Bidder shall include all necessary costs of Drawing and Data Requirements in his Proposal and shall indicate his promised delivery in the appropriate space on the " Submittal Schedule to Engineering Office," Parsgraph 14.

3. Under Paragraph 9, " Deviations," it is imperative that Bidder include any deviations and/or exception to the Instructions to Bidders, Technical Pro'iisions or Design Specification, and -

Proposal Form included in the Bid Request.

2.0 GENERAL Proposal is hereby made to furnish all labor, materials, tools, and equip-ment, and to perform all operations and incidentals necessary to furnish, detail, fabricate, and deliver for unloading by others, all equipment, and accessories in accordance with this Specification X3AJ02,. Dated Februa ry 14, 1979. It is understcod that payment in accordance with the prices set forth shall constitute complete payment for the work specified.

l l

l l fc/em l 1 OCT 78 1

X3AJ02 R;v. 1 ,

PART A. PRICE AND SCHEDULE DATA 3.0 PRICES A. Bidder shall quote current prices in effect on the bid closing date (see Price Adjustment below). Prices quoted shall exclude Georgia State Sales /Use Tar..

B. In bidding the equipment covered by this specification, Bidder herewith submits current prices f.o.b. destination, as follows:

Unit 1 600 Volt Control Cable $

Unit 2 600 Volt Control Cable $

Unit 1 600 Volt Power Cable $

Unit 2 600 Vole Power Cable $

Unit 1 600 Volt Power and Control Cable, Total $

Unit 2 600 Volt Power and Control Cable, Total $

C. Freight included in above prices $ .

Rate Basia Truck Rail Other (specify)

Point of Shipment (City, State) fc/em 1 OCT 78 2

X3AJ02 Rev. 1

. D. Proposals must be firm for acceptance within 90 calendar days from the stated bid due date or until notification of award is made verbally or by receipt of a Purchase Order, whichever occurs first. Bidder hereby agrees that his Proposal is firm for calendar days from the stated bid due date.

E. The Bidder shall provide information for the services of a field Engineer as follows:

1. Number of man-days included at no cost _ .

2. Number of days (estimated) a field Engineer is reconunended

/ Unit.

3. $ / hour for an 8-hour day.

4. $ / hour for overtime rate.

5. $ / hour for Saturday, Sunday and holiday.

6. S / hour .

(Other) _

7. Travel expenses, lodging, meals, etc. $ .

3.1 TERMS CF PAYMENT i

fc/em 1 OCT 78 3

X3AJ02 Rcy. 1 ,

4.0 PRICE ADJUSTMENT .

Whenever the current prices quoted above are not firm, Bidder shall quote current prices which shall be subject to adjustment (upward or downward) at time of shipment in accordance with a recognized industry index. Bidder shall clearly indicate below the industry index on which his bid is based and/or shall state the maximum percentage the current prices quoted may be adjusted for the delivery dates specified.

(Note: The " maximum" adjustment quoted will be a serious consideration in the evaluation of all proposals submitted in response hereto. Price adjustments, if any, shall be substantiated and invoiced separately.)

4.1 INDICES TO BE USED (Provide Base Date Index Value on which Bid is based for each of the following:)

LABOR:

MATERIAL:

OTHER: (Freight) 4.2 PERCENT BREAKDOWN FOR LABOR / MATERIALS 4.3 STARTING DATE OF ADJUSTMENT l

4.4 ENDING DATE OF ADJUSTMENT i

i l

i 4.5 LIMITS OF ADJUSTMENT 4.6 METF0D OF CALCULATING ADJUSTMENT fc/em 1 OCT 78 4

i

~?

! gy 600 VOLT POWER AND CONTROL CABLE ri B g ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND COMMON Minimum Delivered Reorder

Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery

No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 600V (2 kV Inst lation) Armor Interlocked Poner Cable 1001 93G 3/C #1/0 AWG 20,000 2,000 20,000 1001a 94G 4/C #1/0 AWG 10,000 2,000 10,000 1002 93H 3/C #2/0 AWG 7,000 1,000 7,000

v.

l 1003 93J 3/C #4/0 AWG 12,000 1,000 12,000 O

1004 93L 3/C 350 MCM 16,000 1,000 16,000

1005 93M 3/C 500 MCM 11,000 1,000 11,000 600V (2 kV insolation) Non-Aimored Power Cable 1006 838 3/C #12 AWG 130,000 2,000 80,000 1007 839 3/C #10 AWG 26,000 2,000 26,000 1008 83B 3/C.f8 AWG 26,000 2,000 26,000 l

, 1009 83C 3/C f6 AWG 22,000 2,000 22,000 I

1010 83D 3/C #4 AWG 18,000 2,000 18,000 8

1 t

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I

"E gy 600 VOLT POWER AND CONTROL CABLE HB g ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND C009 TON Minimum I Delivered Reorder

,' Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) l 1011 83E 3/C #2 AWG 28,000 2,000 28,000 l

j 1012 81E 1/C #2 AWG 6,000 2,000 6,000 1013 83F 3/C #1 AWG 20,000 2,000 20,000 i

1014 81F 1/C #1 AWG 6,000 2,000 6,000 (.

1015 81H 1/C #2/0 AWG 6,000 2,000 6,000 -N 1016 81L 1/C 350 MCM 6,000 2,000 6,000 .

j 1017 81M 1/C 500 MCM 8,000 2,000 8,000 600V (2 kV Inst lation) Non-Atmored Pressuriaer Heater Power Cable

{ 1018 Q1D 1/C #4 AWG 3,000 1,000 3,000 600V Non-Armored Power and Ccntrol Cable 2

1019 A27 2/C #14 AWG 1,800,000 2,000 800,000

1020 A37 3/C #14 AWG 900,000 2,000 500,000 l

l I

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"p ow 600 VOLT POWER AND CONTROL CABLE OE i y ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND COW 40N Minimum l Delivered Reorder Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) l 1021 A47 4/C #14 AWG 600,000 2,000 300,000 1022 A57 5/C #14 AWC 500,000 2,000 300,000 1023 A77 7/C #14 AWC 400,000 2,000 200,000 4

1024 A97 9/C #14 AWC 10,000 2,000 10,000 38 M

" ." k 1025 AB7 12/C #14 AWG 6,000 2,000 6,000 ,o 1026 A28 2/C #12 AWC 10,000 2,000 10,000 1027 A38 3/C #12 AWG 10,000 2,000 10,000

)

1028 A48 4/C #12 AWG 6,000 2,000 6,000 I

1029 A58 5/C #12 AWG 6,000 2,000 6,000 1030 A78 7/C #12 AWG 6,000 2,000 6,000 I

1031 A98 9/C #12 AWG 6,000 2,000 6,000 i

.I 1032 A29 2/C #10 AWG 6,000 2,000 6,000 i

1

~E 8R HH 600 VOLT POWER AND CONTROL CABLE M ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND C00940N Minimum Delivered Reorder Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 1033 A49 4/C #10 AWG 6,000 2,000 6,000 1034 A59 5/C #10 AWG 6,000 2,000 6,000 1035 A79 7/C #10 AWG 6,000 2,000 6,000 6,000 2,000 6,000 <

m 1036 A2B 2/C #8 AWG E{*

o 1037 A3B 3/C #8 AWG 6,000 2,000 6,000 1038 A4B 4/C #8 AWG 6,000 2,000 6,000 s

i l

1 f 'E os j

< Qg 600 VOLT POWER AND CONTROL CABLE l

5 ALVIN W. VOCTLE NUCLEAR PLANT - UNIT 2 l Minimum

. Delivered Reorder Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery

! No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 600V (2 kV Insulation) Armor Interlocked Pot er Cable 2001 93G 3/C #1/0 AWG 16,000 2,000 16,000 2001a 94G 4/C #1/0 AWG 6,000 2,000 6,000 E*

{

2002 93H 3/C #2/0 AWG 5,000 1,000 5,000 4(o

~"

2003 93J 3/C #4/0 AWG 9,000 1,000 9,000 2004 93L 3/C 350 MCM 11,000 1,000 11,000 l

I 2005 93M 3/C 500 MCM 8,000 1,000 8,000 i

} 600V (2 kV Insulation) Non-Armored Power Cable

! 2006 838 3/C #12 AWG 80,000 2,000 80,000

! 2007 839 3/C #10 AWG 16,000 2,000 16,000 i

2008 P3B 3/C #8 AWG 16,000 2,000 16,000 2009 83C 3/C #6 AWG 14,000 2,000 14,000 l

j 2010 83D 3/C #4 AWG 10,000 2,000 10,000 I.

o 600 VOLT POWER AND CONTROL CABLE 29 ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND COW 10N Minimum Delivered Reorder Total Price Quantity Initial Item Cable Quantity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 2011 83E 3/C #2 AWG 20,000 2,000 20,000 2012 81E 1/C #2 AWG 4,000 2,000 4,000 2013 83F 3/C #1 AWG 14,000 2,000 14,000 2014 81F 1/C #1 AWG 4,000 2,000 4,000

{

b 2015 81H 1/C #2/0 AWG 4,000 2,000 4,000 -0 2016 81L 1/C #350 Mot 4,000 2,000 4,000 2017 81M 1/C #500 MCM 6,000 2,000 6,000 600V (2 kV Ina 21ation) Non-Armored Pressuriser Heater Pouer Cable 2018 Q1D 1/C #4 AWG 3,000 1,000 3,000 600V Non-Armor ed Power and C)ntrol Cable 2019 A27 2/C #14 AWG 800,000 2,000 800,000 2020 A37 3/C.f14 AWG 400,000 2,000 400,000 2021 A47 4/C #14 AWG 300,000 2,000 300,000 2022 A57 5/C #14 AWG 300,000 2,000 300,000 e

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8R ep 600 VOLT POWER AND CONTROL CABLE M ALVIN W. V0GTLE IEJCLEAR PLANT - IMIT 1 AND C0petDN

{

l Minimum 4 Delivered Reorder Total Price Quantity Initial Item Cable Qusatity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 2023 A77 7/C #14 AWG 200,000 2,000 200,000 2024 A97 9/C #14 AWG 6,000 2,000 6,000

)

{ 2025 AB7 12/C #14 AWG 4,000 2,000 4,000 i

,- 2026 A28 2/C #12 AWG 4,000 2,000 4,000 f 2027 A38 3/C #12 AWG 4,000 2,000 4,000 -O l

I 2028 A48 4/C #12 AWG 4,000 2,000 4,000 4 2029 A58 5/C #12 AWG 4,000 2,000 4,000 i

2030 A78 7/C #12 AWG 4,000 2,000 4,000

'! 2031 A98 9/C #12 AWG 4,000 2,000 4,000 l

l j 2032 A29 2/C #10 AWG 4,000 2,000 4,000 i

I 2033 A49 4/C 10 AWG 4,000 2,000 4,000 j 2034 A59 5/C #10 AWG 4,000 2,000 4,000 J

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au 600 VOLT POWER AND CONTROL CABLE M ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 AND Colet0N Minimum Delivered Reorder

Total Price Quantity Initial i Ites Cable Quantity Per At Quoted Length Per Delivery No. Code Cable Type (Feet) 1,000 Feet Price Reel (In Feet) (In Feet) 2035 A79 7/C #10 AWG 4,000 2,000 4,000 2036 A2B 2/C #8 AWG 4,000 2,000 4,000

, 2037 A3B 3/C #8 AWG 4,000 2,000 4,000 i E'*

l g 2038 A4B 4/C #8 AWG 4,000 2,000 4,000 ,{

-8 i

1 1

1 i

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v

X3AJ02 Rev. 1 5.0 CANCELLATION AND/OR DEFERMENT A. The latest date for cancelling this contract without incurring charges other than engineering and overhead is

1. Unit 1

2. Unit 2 B. Cancellation charges beyond those dates specified above will be calculated as follows:

1. Unit 1

2. Unit 2 C. In the event of deferment up to 12 months as covered in the specifications, the price adjustment will be 1

6.0 AUTHORIZED REPRESENTATIVE The Bidder shall designate below a representative authorized to make binding and enforceable decisions and assume financial responsibility on behalf of the Bidder in all matters relating to the administration and performance of any resultant purchase order. Such matters include, but fc/em 1 OCT 78 13

X3AJ02 Rev. 1 are not limited to backcharges, freight claims, insurance claims, change .

orders and extra work orders. The Bidder's representative to be contacted regarding any resultant purchase order is:

Name:

Title:

t Business Address: Home Address:

Business Phone: Home Phone:

7.0 GEORGIA REPRESENTATIVES i

! If the Bidder's Proposal has been prepared by a representative or an agent of the Bidder other than the representative or agent normally servicing the Georgia Power Company, Bidder shall designate below the proper Georgia representative or agent through which the purchase order may be placed. It i is understood that all provisions of Bidder's Proposal shall be binding on

} such designated representative or agent.

i Company Name: _

Contact:

I Address:

Telephone

8.0 CODE AUTHORIZATIONS i

Bidder shall list all Code Authorisations for which he is certified. Copies j of Certificates of Authorisation shall be attached to Bidder's Proposal.

l l

t i

i l 9.0 DEVIATIONS The following is a list of all deviations from, and additions, supplements, and exceptions to, Instructions to Bidders, Technical Provisions or Design Specification, and Proposal Perm on which this bid is based. There are no others. The Bidder affirms that any provisions in the bid, incon-sistent with provisions in the specification which are not here expressly described or referred to, will be construed as though such inconsistent provisions do not exist.

l 1

i' fc/em 1 OCT 78 14 i

X3AJ02 Rev. 1 9.1 INSTRUCTIONS TO BIDDERS 9.2 TECHNICAL PROVISIONS OR DESIGN SPECIFICATIONS 9.3 PROPOSAL FORM

) 10.0 DELIVERY SCHEDULE The Bidder shall, with due regard to jobsite delivery dates required by the Purchaser and indicated herein, furnish the following delivery information on the specified items.

10.1 DRAWING AND DATA REQUIREMENTS

Bidder to provide delivery information under colusm titled VENDOR PROMISED

~

DELIVERY included on attached Submittal Schedule to Engineering Office, Paragraph 14. It shall be understood that delivery promises shall be based I on earliest notification of award, including verbal awards. It shall be

! understood and agreed that failure to furnish " Drawing and Data Require-l ments" as promised, for causes within Bidder's control, shall be* considered a breach of Contract, and the Purchaser shall be entitled to the remedies shown under the paragraph titled " Defaults" contained in the Instructions to Bidders included in this specification.

fc/em 1 OCT 78 15 l

l ._ . _ _ _ _ _

X3AJ02 Rav. 1 -

10.2 MANUFACTURING The Bidder shall state below the date(s) by which manufacturing must be started to meet the promised delivery shown below.

Item Start Manufacturina 10.3 INITIAL JOBSITE DELIVERY DATE Required by Promised by Purchaser Bidder November 1, 1979 10.4 DELIVERY ACCEPTANCE Delivery dates earlier than 30 calendar days prior to required dates are subject to Purchaser approval before shipment is made.

10.5 POINT OF SHIPMENT , .

10.6 PLACE OF MANUFACTURE , .

10.7 COMMERCIAL OPERATION For purposes of the warranty provisions required in the Instructions to Bidders, the "date the equipment and/or material is placed into service" shall be considered the date of COMMERCIAL OPERATION as follows:

UNIT DATE Unit 1 November 1, 1984 Unit 2 November 1, 1985 11.0 RETURN OF SURPLUS MATERIAL (Where Applicable)

Bidder shall state the conditions under which materials ordered in excess of job requirements may be returned for credit.

fc/em i OCT 78 16

X3AJ02 Rev. 1 PART B. ENGINEERING DATA 12.0 CABLE DATA A. Each Bidder shall complete and submit the Data Sheets provided in this section.

B. The Bidders shall list below the brand name and manufacturer of at least three cable pulling lubricants which are compatible with the proposed cable.

1.

2.

3.

C. The Bidders shall list below brand name and manufacturer of recommended splicing and terminating tape with the maximum shelf life for each.

D. The Bidders shall list below brand name and manufacturer of recommended heat-shrinkable splice kits and termination kits qualified for use with the proposed cable.

fc/cm 1 OCT 78 17 1

X3AJ02 Rev. 1 l 12.1 INSULATION DATA SHEET ,

A. Bidder's Name B. This data is applicable to single layer insulation and the primary insulation (innermost layer) of multiple layer insulation systems.

1. Chemical Name

2. IPCEA Designation

3. Bidder's Trada Name

4. Density grams / cubic centimeter

\

5. Physical requirements before aging Tensile Strength psi Elongation at rupture percent K constant (IPCEA S-19-18, Section 6.23) ,

6. Physical requirements after aging

a. Air oven test Tensile strength, percent unaged value percent Elongation at rupture, percent of unaged value percent

b. After air pressure heat test Tensile strength, percent of unaged value percent Elongation at rupture, percent of unaged value percent

7. Results of Ozone Resistance Test (Indicate pass or fail) fc/em 1 OCT 78 18

X3AJ02 Rev. 1

. 8. Results of Accelerated Moisture Absorption Test

a. Electrical Method SIC after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months Increase in SIC (1 to 14 days) percent Increase in SIC (7 to 14 days) percent Stability factor (14 days) percent

b. Gravimetric Method

\

2 milligrams per inch

9. Results of Electrical Test (Indicate pass or fail) 12.2 JACKETING MATERIAL DATA SHEET A. Bidder's Name

8. This data is applicable to jacketing material used as the outer layer on individual conductors or the outer covering on multiconductor cables.

1. Chemical Name

2. Bidder's Trade Name

3. Density grams / cubic centimeter

4. Physical requirements before aging Tensile strength psi Tensile stress at 200 percent alongatics poi Elongation at ruptura percent

5. Physical requirements after aging J

a. Air Oven Test (1211C for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months )

Tensile strength, percent of unaged value percent Elongation at rupture, percent of unaged value percent i

I I fc/em 1 OCT 78 19

X3AJ02 Rev. 1 .

b. Oil I m rsion Test .

Tensile strength, percent of unaged value percent Elongation at rupture, percent of unaged value percent

6. Results of Abrasion Test Thickness of Covering Tested mils Number of Strokes to Failure

7. Results of Cut-Through Test Thickness of Covering Tested mils Force at Failure Ib 12.3 INDIVIDUAL CONDUCTOR REMOVED FROM A MULTIPLE CONDUCTOR CABLE DATA SHEET f

A. Bidder's Name B. This data is applicable to conductors removed from a multiconductor cable.

1. Results of Cut-Through Test Thickness of Covering Tested mils Force at Failure Ib

2. Results of Crush Test Thickness of Covering Tested mils Force at Failure Ib

3. Results of Long Tara Moisture Absorption Test Provide a plot of periodic readings of SIC and power factor vs time for the figures shown in Section 5.3.4.3. .

4. Results of Electrical Test (Indicate Pass or Fail) i fc/em 1 OCT 78 20

K3AJ02 Rev. 1

5. Results of IPCEA S-19-81 Vertical Flame Test (Indicate Pass or Fail) 12.4 SINGLE CONDUCTOR CABLE DATA SHEET A. Bidder's Name

1. Results of Cut-Through Test Thickness of Covering Tested mils Force at Failure Ib

2. Results of Crush Test Thickness of Covering Tested mils Force at Failure Ib l 3. Results of Long Term Moisture Absorption Test Provide a plot of periodic readings of SIC and power factor vs -

time for the tests indicated in Section

4. Results of IEEE 383 Vertical Flsas Test (Indicate Pass or Fail) i 12.6 CABLE ASSEMBLIES DATA SHEET i

A. Bidder's Name B. The following data shall be provided for prototypes of the finished cable.

1. Results of Design Basis Event Test Indicate Pass or Fail l 2. IEEE 383 Flame Test Time for Specimen to Ignite Seconds i

i Time Specimen Continued to Burn After Burner was

! extinguished __

Seconde Did Flame Propagate?

Maximum Length of Burned Cable Inches l

fc/em 1 OCT 78 21 1

y e ==ww- w--.9 -rw -.=ye -- _ ,e.--w-e-.ww,_weg-=e-y,-->du.,-y,-_-,m--.e-- .

.,en--ex-.yr' wum w gmryyg wmmw.w-, wye--

. = - - _ _. . - _ - -- . _ . _

X3AJ02 Rev. 1

3. Results of Corrosive Effect Test Percent .

4. Results of Conductor Continuity Test

5. Results of Cold Bend Test 1

4 1

i e

i -

4 fc/es 1 OCT 78 22 I

X3AJ02 Rev. I 12.7 PROTOTYPE CABLE DATA SHEET FOR 600V POWER AND CONTROL CABLE A. Bidder's Name B. Complete the following table for each type of cable listed in Pages 5 to 12 of the proposal.

Design Overall Weight per Minimum Maximum Maximum Cable Diameter 1000 feet Bending Pulling Pulling Side Code (Inch) (Lb) Radius (1) Tension (Lb) Pressure (2)

(1) Multiple of diameter.

(2) Multiple of cable diameter and bend radius, fe/em 1 OCT 78 23

X3AJ02 Rev. I 12.8 AMPACITY DATA .

The Bidder shall submit in tabular form ampacity data for each type of cable to be furnished. Data shall include ampacities in air and conduit with 40 C ambient for 90 C conductor temperature, and duct bank with 30 C ambient for 90 C conductor temperature. Derating factors shall be provided for ambient of 50 C.

12.9 INSULATION BTU CONTENT Selected Vendor shall furnish the BTU contant of the insulation per 1000 feet of each esble item within 60 days after award.

i i

1 I

I l

fc/em 24 1 OCT 78

. - _ _ .__ _ _ _ . . . . - =.. _ - - _ - _ - _-. _-

X3AJ02 Rev. 1 PART C. DRAWING AND DATA REQUIREMENTS 13.0 GENERAL l

A. The Bidder / Contractor herewith provides his submittal schedule for drawings and data. Purchaser's requirements and those of regulating i government agencies for type, quantity, and quality of submittals are to be provided in accordance with the submittal schedules and as defined in Items B through I in this paragraph.

, B. Drawings or data shall be submitted for each unit (s) as separate l drawing (s), indicating on the drawing for which unit it is applicable.

Drawings or data shall be submitted as one full-size black-on-white vellum. Submittals may be rolled but shall not be folded. The black-on-

white vellum must be of a quality that is acceptable for microfilming by

the Purchaser. Drawings and data 18 x 24 inches or ses11er shall be l capable of being microfilmed at a 14.51 reduction factor. Drawings and

{ data larger than 18 x 24 inches, but not exceeding 36 x 48 inches, shall i

be capable of being aircofilmed at a 29.01 reduction factor. Any drawings or data submitted that are not acceptable for microfilming will i be rejected or, at the Purchaser's option and Contractor's expense, upgraded l by either drafting or other techniques to permit microfilming. -

i

{ C. The Purchaser may consider the Contractor's reasonable request for restriction of proprietary information; however, it may become necessary

~

j to make disclosure to the following: NRC; Department of Resith, Education, and Welfare; bonafide interveners; and/or other regulating governmental l

agencies, i D. Drawings or data submitted by the Contractor will be processed by the Engineer within 30 calendar days af ter receipt, and returned in any l one of the following forms blackline vellum, blueline, or 35-amt i microfilm aperture card, as mutually agreed between the Purchaser and l the Contractor, with the status of the drawing or data marked as follows:

STATUS 1. WORK MAY PROCEED.

STATUS 2. REVISE AND RESU MIT, WORK MAY PROCEED SUBJECT TO INCORPORATION OP CHANGES INDICATED.

STATUS 3. REVISE AND RESUMIT, WORK MAY NOT PROCEED.

STATUS 4. INPORMATION ONLY.

Contractor shall incorporate changes, as required by comments on the drawing and resubmit corrected drawings for review, within 30 calendar I days. Contractor shall not change Status 1 drawings without notifying l the Purchaser and resubmitting the drawing.

l

\

fc/en 25 1 OCT 78 l

X3AJ02 Rev. 1 E. Assignment of a Status 1 to the drawings by the Purchaser shall not '

j relieve ,the Contractor of any part of his obligation to meet all of the requirements of the specification and other Contract documents, or of his responsibility for the correctness of such drawings, and the adequacy and suitability of materials and equipment represented thereon for the intended

' function.

F. Fabrication prior to the Purchaser's assigned Status 1 or 2 shall be at the Contractor's risk.

G. Drawings submitted after Contract award shall show the Purchaser's equipment number, purchase order number, specification number, and equipment title.

H. Drawings and data are to be accompanied by a letter of transmittal, j and shall be forwarded as follows:

1. Drawings and data, with the original and one copy of the

! transmittal letter, are to be sent to:

! Bechtel Power Corporation Los Angeles Power Division ~ '

P.O. Box 60860 Terminal Annex i Los Angeles, California 90060 Attention: Drawing and Data Control (Building 468) i Alvin W. Vogtle Nuclear Power Plant ,

i l 2. One copy of the transmittal letter is to be sent to the above address to the attention of:

J. D. Duffin, Project Engineer

3. Copies of Instructions (Erection Installation, Operation, and Maintenance) and Complete Parts Lists are to be sent to:

Bechtel Power Corporation, Los Angeles Power Division at address listed in Paragraph H.1. above.

l 1

I Bidder shall supply with his Proposal, one copy each of the informa-

) tion as indicated required by Paragraph 14.0, Data Description Items 1, 2, and 3, to establish current qualification for work covered by this bid i.

request. Pailure of Bidder to submit required information will be con-i sidered nonresponsive and may be cause for rejection of Bidder's Proposal.

i I

t i

i l fc/em 26 1 OCT 78

X3AJ02 Rev. 1 e ALVIN C. VOGTLE NUCLEAR PLANT DRAWING AND DATA' REQUIREMENTS 14.0 SUBMITTAL SCHIDULE TO ENGINEERING OFFICE (1 of 4)

ELECTRICAL / MECHANICAL _

........., x .................

etcMTEL REQUIREMENTS y,,,,,

I* A' pgC AFTER PROMISED cH

,g DATA DESCRIPTION PARA ,f pg t MARO ",,," OEMEW No. 4 ,po canTro Appo centro i oTv rres ory Type son con son con j *

LAv0UT CONSTR LAYOUT CONSTn g 1. Supplier 13.0.I 160 1 D - -

Questionnaire O 2. ASME certificate (s) of Authorization O 3. Experience List 13.0.I 43 1 D - -

0 4. Outline Dimensions (With Motors)

O s. rounaatton Dimenstons C 6. General Arrangement O 7. Erection Drawings

! 8. Detail Drawings with Parts List and Crose-Reference to Erection Drawings O 9. Internal Arrangement Detail O 10. Published Descriptive 52 1 C - -

Bulletins of Equipment l

! O ti. One-ttne Diagrams i

12. Wiring Diagrams

13. Elementary Diagrams

14. Logic Diagrams O 15. Controt Circute Diagra..

16 . Terminal Connection Diagrams j.

17. Schematic Piping and Instrument Diagram 3 (Flow Sheet) h $ TYPs of SuttenTTAL

A = mLusLINs on eLAcut:Ns PalNT C*eOUNOBOoKS e . etAcu.ON wNifu vsLLuke ANO ONs SsPI A O = UNGOUNO PAGsS 27

X3AJ02 Rev. 1 ,

ALVIN G. VOGTLE NUCLEAR PLANT DRAWING AND DATA REQUIREMENTS 14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (2 of 4)

ELECTRICAL / MECHANICAL

,.....,...m...,,...........

SECMTEL REQUIREMENTS VEN00R pgC

" AFTER AL PROMISED cwu g DATA DESCRIPTION PARA CO PR OSAL AAD NO.

APPO centro APro cEnrPo oTY TYPE OTY TYPE pog poA PoM PoR

LAYOUT CONSTR Layout CONSTR

18. Instrument Board Arrange-ment Drawings

19. Instrument Installation Details

20. Shop Details

21. Electric Motor Data ,

22. Specifications 47 1 C - -

23. Supplier Quality Verifica-tion Documentation List-Summary (SQVDL-S) 15.0 160 1 D

24. Electrical Tests 173 1 C - -

25. Manufacturer's Compound 47 1 C - -

Mix Number, Formula Number or Receipt Number Established and Documented for the Proposed Cable and Related to Prototype

! Sample Test with Similar l

Documented Formula Number X 26. Site Storage Instruction 47 1 C - -

Including Requirements for Handling, Short and Long Tern Storage X 27. Splicing and Terminating 47 1 C - -

Instructions Certified for Use with Splice Kits and Termination Kits 5

2 3

TYPE OP suse41TTAL

A = SLUEUNE oA SLACuuME PRINT C=sOUNDSOouS g e - stacu Oes-wwlTE vELLuns ANo oest sariA o - uNeOuNO Pacts fc/em 1 OCT 78 28

X3AJ02 Rev. 1

, ALVIN C. VOGTLE NUCLEAR PLANT DRAWING AND DATA REQUIREMENTS

. 14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (3 of 4)

EtECTRICAL/ MECHANICAL i,...c ., s a v X ..,. ,,..s s a seu e n s o CHECK SUMAITTAL REQUIRERRENTS REco (MJaNTITY ANDsCHEDuLg TVPE O 28. Dr ins tists Preliminary 1 copy 30 days after award B Updates 1 copy within 15 days af ter B requested Complete 1 copy at time of shipment B O 29. Code careificates - asxE, : original at time equipmene D (Manufacturer's Dar.a Report) is shipped

30. Design Calculations I copy within 15 days af ter B completion

31. Stress Reports (Certified) 5 certified copies within 15 days C/D (ASME III, NCA 3352) after completion

32. Seismic Calculations 1 copy within 15 days after B completion

33. Instructions (Erection, Installation, 13 copies as soon as completed C Operation, and Maintenance) and (Refer to Paragraph 13, CENERAL, Complete Parts tists iten H for delivery ,

requirements)

O 34. ttse of Special Tools 1 copy 30 days before shipment B O 35. tist of Subvendors (rtnat) t copy 30 days fter award B b 36. Welding Procedures I copy 30 days before use B

37. Weld Repair Reports 1 copy within 15 days af ter B repairs are completed O 38. tise of vendor-Reco sended Spare t copy with proposal B Parts, Including Prices O 39. Special Process Procedures I copy 30 days before use/ B fabrication

@ 40. Quality Program A. Plan or Manual (Uncontrolled Copy) A. 1 copy with proposal C/D B. Manual (Controlled Copy) 3. 1 copy 30 days after award for C/D approval, 4 additional copies

- 30 days after approved by t Bechtel QAE/PE 5

5 3 TYPE of suest1TAL

. A- sLususes on eLacuuma emur c - soumo soons i _

s - eLaca.osuswita vsLLuis aseo oma seria o-unsoumo eacts fc/em 1 OCT 78 29 l

f X3AJ02 Rev. 1 ALVIN W. VOGTLE NUCLEAR PLANT DRAWING AND DATA REQUIREMENTS 14.0 SUBMITTAL,SCllEDULE,TO ENGINEERING OFFICE (4 of 4)

ELECTRICAL / MECHANICAL enoicats av X oava sisus aroumso CHECK SU8MITTAL REQUIREMENTS REOO DATA DERIPTM OUANTITY AND SCHEouLE TYPE

41. Conformed Equipment Data Sheets 1 copy 21 days after notification B by Purchaser

42. Non-destructive Examination Procedures 1 copy 30 days before tests B

43. Heat-Treating Procedures I copy 30 days before use B

44. Supplier Deviation Disposition 1 copy within 15 days after 3 Requests (For approval) occurrence (After work has been done and 1 copy at time equipment is D accepted) shipped

45. List of Codes and Standards 1 copy with proposal D (Including applicable revision and date of document to be used) 1 updated copy 30 days after award

46. Cable BTU Content per Linear Foot I copy 60 days after award C of Each Type of Cable , Proposed, Assuming Complete Combustion

47. Qualification Procedure (EA) I copy with proposal C

@ 48. Qualification Report (EA) 1 copy within 15 days after C completion

49. Engineering Data (Section 12) With proposal -

2 E

3 2

TYPE oF SU8MITTAL E A = BLUELINE OR BL ACKLINE PRINT C = bound BOOKS g 8 = BLACK oN WHITE VELLUM AND ONE SEP! A O = UN80UNO PAGES Ra//m 1 OM 73 30

X3AJ02 Rev. 1 e

d

. 15.0 QUALITY VERIFICATION DOCUMENTS A. The Contractor shall provide, and daliver to the jobsite, quality verification documents (such as test reports, radiographs, chemical analysis, etc.) as defined throughout the specification.

B. The cover page of each such quality verification document shall include, as a minimus:

1. Document title.

2. Contractor's or subcontractor's name.

3. Manufacturer's name.

4. Project name.

5. Name of item.

6. Serial or batch number of item.

7. Reference to appropriate'part of specification that identifies need for documentation. -

Documents of a like kind may be bound together using one cover page.

C. At award, Bechtel will furnish the Contractor with blank Supplier Quality Verification Documentation List-Summary (SQVDL-S) forms. The Contractor will list on these forms a summary of the quality verifica-tion documents he will deliver to the jobsite in accordance with the specification requirements. Within 30 days after award, the Contractor will submit completed, certified SQVDL-S forms to Bechtel. Bechtel will review the completed SQVDL-S forms and return approved copies to the Contractor. The approved forms will be the official checklist for the Purchaser's Supplier Quality Representative (SQR) review of the documenta-tion, or for the receiving inspector's review where there is no source l inspection.

D. At the start of fabrication, Bechtel will furnish the Contractor with l blank Supplier Quality Verification Documentation List-Detailed (SQVDL-D) forms on which the Contractor will list and specifically identify each individual quality verification document including Bechtel-accepted non-conformance reports (see Paragraph 15.0.G4) to be delivered to the jobsite.

The Contractor shall certify on the SQVDL-D that each document applies, as required, to the appropriate procurement ites. The Purchaser's source SQR then will verify the acceptability of each document, and will indicate his approval by signing the SQVDL-D, sdjacent to the Contractor's certification.

l fc/em 1 OCT 78 31

X3AJ02 Rav. 1 E. Following fabrication, the Contractor shall certify on the SQVDL-D -

that all documents listed on the form apply to and meet the requirements of the specification. The Purchaser's source SQR then will ensure that each document listed on the SQVDL-D is in the package for jobsite delivery.

The SQR's acceptance signature on the form confirma that the Contractor has met the quality verification requirements. The SQR cannot release the equipment or material for shipment until the documents have been sent, or are attached to the related item as part of the packaging. The correspond-ing, completed SQVDL-S and SQVDL-D forms shall accompany the shipment, with the SQVDL-D serving as the transmittal for the documents. The SQR

shall attach a copy of the SQVDL-D to his Quality Surveillance Report. When the procurement is for more than one itse or batch, and when these are to be delivered at different times, the applicable verification documents and forms shall accompany each delivery.

i F. When the Purchaser does not hate a SQR, the Contractor shall prepare and certify the SQVDL-D and deliver it to the jobsite with the equipment or material and related verification documents. The Purchaser shall review the delivered documents at the jobsita and return an approved copy of the form to the Contractor.

G. Approved Supplier's Deviation Disposition Request (SDDR) reports are ,

quality verification documents and will be processed as follows: i

1. Quality verification documents include SDDR reports that have had the Contractor's recoinnended " repair" or "use as is" disposition approved by the Purchaser's Engineer. .

2. TheSDDRreportformusedbyanypontractormustbeapprovedby Bechtel prior to use by the Contractor. The existing Bechtel Form LAD 0790 may be used by the Contractor in lieu of the Contractor's form. At the start of fabrication, Bechtel will furnish the Contractor with blank SDDR Forms.

3. Within 15 days af ter the occurrence of a nonconformance, the 1 Contractor shall submit to Bechtel a SDDR report requesting disposition approval. Bechtel will review the report and accept, reject, or reject with instructions to the Contractor I

to resubmit. All accepted SDDR's will be signed by the Con-tractor to verify that the accepted disposition was correctly accomplished. The SQR's acceptance signature on the form confirms that the Contractor has correctly accomplished the accepted disposition. -

4. All accepted SDDR's become documentation generated in support of the quality verification requirements of this procurement and shall be listed on the SQVDL-D. (See Paragraph 15.0.D.) At the time equipment is shipped, one copy of the SDDR will be included in the document package to be delivered to the jobsite.

i fc/em 1 OCT 78 32

s N PAGE OF Q SUPPLIER QUALITY VERIFICATION DOCUMENTATION LIST-

SUMMARY

EQUIPMENT N AME BECHTEL JOB NO.

w EQUIPMENT TAG NO. SPEC /PO NO.

b M

INSTR UCTIONS i EQUIPMENT SERI AL NO. ON MACK sepE PACKING LIST NO.

u co SUPPLIER N AME CATEGORY QU ALITY WERIF8C ATION DOCUMENT SUMM ARY SPECIFIC ATION REFERENCE fT C ATIO N SV t oEsCaseTeOse er mEeuenEn oOCuneEssfs CM AmoE On sans AL seO- sECTeca can Asn APn see seen ATumE o ATE i

I 1

i n

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L l

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i 4

4 THE PunCMasan N AS mEveEwSO THet sueste Any A peo THes sumeM ARY sM ALL eE ATT ACHED TO THE COnePLETED DET ABLED SGVOL O AT 784E AGnEES THAT THE DET A gLEg gGCue8E fe T AT60N TO

] suprOnT TMis suasemany seEETs TeeE eu AceTv vEnere.

g T e hS E THE CONTRACTOR CEseTIFIEs THE DE T A8 LED L9 s T. A80 D sHALL sEnvE As A C ATION nEGulatasapeYs OF 79e8 sPECIFAC AT8ON.

QU AL87V WEntF9C ATION CHECMLIST FOn JOeseTE DELIVEnV. EGS DATE GAE DATE PF 769(9500) e# 74

INSTRUCTIONS FOR PREPARING rm SUPPLIER QUALITY VERIFICATION DOCl2SNTATION LIST-SUIGERY 8eQ (SQVDL-S) dU The supplier should complete the entries at top of the form and fill in summary and reference columns y as described below. Ent ries in the summary column may be categorized, such as " Welder Qualification Certificates." If a category .'ntains several different types of documentation, such as inspection Reports, specific types should be listed under the category.

DESCRIPTIOtt OF REQUIRED Enter title, description or category of documents.

DOctaENTS CHANGE OR SERIAL NO. Enter change or serial number only if supplier has other documents with the same title that do not apply to this procurament.

SECTION; PA3AGRAPH NO. Enter section of specification and paragraph number in that section that the listed documents and/or categories are intended to support.

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F R R GO G

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T D S PE D B . S E I

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d8 BRISTRUCTIONS FOR PREPARING

SUPPLIER QUALITY VERIFICATION DOCUBAENTATION LIST-DETAILED iiil (SOVOL-0)

The supplier should list all documentation generated in support of the quality verification requirements of this procurement, including l

8echtel-accepted nonconformance reports and as shourn on the Supplier Quality Verification Documentation List-Summary (SQVDL-S) form for jobsite delsvery. Use a seoarete page for each category of documentation even though a single entry may be all that is required.

The headmg of the form is self-expanetary and all avedeblo data should be entered. Enter data on the remainder of the form as shoum 4

Wm.

CATEGORY Enter the category of the documentation that will be listed on the form, such as,

" Inspection Reports".

l ORAWING Enter the titles of the draennes and quality verification documents to be delivered

] to the jobsite.

l N

,4 g CHANGE OR SERIAL NUM8ER Enter the change or serial number of the draunne or document.

j o J ~"

SPECIFICATION SECTION; Enter the section of the specification and the paragraph number in that section that l PARA NUMBER the listed document is intended to support.

1 1

I CERTIFIED BY The contractor representative signs opposste each entry, after verifying that the specific l document listed apphes directly to the agapmm.t shoem on the form.

i PURCHASER *S INSPECTION Purchaest's inspector must reviour and sign each document listed. After review he initials the form opposite the contractor's certsfacetion.

! NOTE i

When a source inspector is not anagned, this column remems blank.

SUPPLIER CERTIFICATION Contractor representatwn signs fonn, afast reveensas complete list and is satisfied that all documentation regewed is listed.

INSPECTOR ACCEPTANCE Purchaser's inspector signs form, after revieunne it to ensure that each has been certifid by the contractor and revioused by Purchaser's inspection, and that all documentation listed l is packaged for delivery to the jobsite.

1 NOTE i

This space will be blank when there is no source inspector. Receiving inspection shall review l the iorm and documents and when satisfied, sign the INSPECT 0 R ACCEPTANCE line, and forward a copy to the contractor.

-76s less el 3/7s ,

X3M02 R v. I a

16.0 QUALITY PROGRAM REQUIREMENTS 16.1 PROPOSAL QUALITY PROGRAM REQUIREME!frS A. A written description of the quality program plan to be implemented ;

that conforms to the requirements, identified in Paragraph 16.3, Quality Program Requirements, of this Appendix must be submitted with the proposal.

B. If an effective quality program manual is being implemented and meets the requirements, identified in Paragraph 16.3, it may be submitted in lieu of a quality program plan.

16.2 QUALITY PROGRAM REQUIREMENTS AFTER AWARD Within 30 days after award of the Contract a documented quality program, including procedures for the Contract of quality related activities, shall be submitted for the review and acceptance by the Purchaser.

16.3 QUALITY PROGRAM REQUIREMENIS The quality program submitted must comply with criteria appearing in ANSI N45.2-1971, " Quality Assurance Program Requirements for Nuclear Power -

Plants." The attached list of subjects required to be included in the quality program is numbered and titled on " Quality Program Requirements" to correspond with the applicable sections in ANSI n45.2-1971. An "X" in the block preceding each number and title indicates that the section requires coverage in the program plan; a " " (dash) in the block signifies no requirement. The extent to which the individual sections and elements apply is established by the nature and scope of work of this specification.

16.4 QUALITY PROGRAM CROSS INDEX It is required that a cross-index table or listing of the quality program manual procedures be provided with each manual to identify the criteria of ANSI N45.2-1971 which each of the individual procedures addresses.

16.5 QUALITY PROGRAM DOCUMENTS Documents, records, correspondence, etc, are considered valid caly if stamped, initialed, signed or otherwise authenticated and dated by authorized personnel. Initials and stamps shall be traceable to the individual. Printed names and printed initials are unacceptable. In .

addition, all quality assurance documents and documents sthmitted for quality assurance review, shall be validated by using black ink. On materials where the use of black ink is impractical (mylar and vellum) standard drafting methods may be used for validation.

fc/em 1 OCT 78 37

X3AJ02 Rav. 1 ,

QUALITY PROGRAM REQUIREMENTS ANSI N 45.2-71 REQ'D SECT TITLE X

2 Quality Assurance Program 3 Organization X 4 Design Control 5 Procurement Document Control X 6 Instructions, Procedures and Drawings X 7 Document Control 8 Control of Purchased Material, Equipment, and Services 9 Identification and Control of Material, Parts, and Components Ub 10 Control of Special Processes X 11 Inspection 12 Test control 13 , Control of Measuring and Test Equipment X 14 Handling, Storage, and Shipping 15 Inspection, Test and Operating Status Ub 16 Nonconforming Items

bb 17 Corrective Action

, Ub 18 Quality Assurance Records l bb 19 Audits 1

NOTE: Procedures for the control of nonconforming items shall include provisions for the approval by the Purchaser's engineer of " repair" or "use as'is" dispositions made for materials, parts, or com-ponents that do not conform to drawings, specifi-cations, or other purchase documents. Submittals by the supplier shall include the recommended disposition and technical justification.

OTHER QUALITY PROGRAM REQUIREMENTS fc/em 1 OCT 78 38

X3AJ02 Rev. 1 1

l 17.0 REPORTING OF DEFECTS AND NONCOMPLIANCE The work to be performed in accordance with this specification is subject l to regulation 10 CFR Part 21.

18.0 REPRESENTATION AND EXECUTION OF CONTRACT The undersigned hereby declares, as Bidder, that the only persons or parties interested in this proposal as principals are those named herein; that this bid is made' without any connection with any other person or party making a bid for the same purpose; that this bid is in all respects fair and without collusion or fraud; and that he agrees that if his bid, as submitted on this Proposal Form be accepted, he will perform the work and complete same within the time specified therein; and that he will accept in full payment therefore the prices quoted in this Proposal Form.

Date: Bidder:

Bidder's Address:

By:

Title:

l l

l fc/em 1 OCT 78 39

ATTACHMENT 3 SPECIFICATION X3AJ04

ML20215E165

Contents

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Title:

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ML20215E165

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