ML20043B632

Rev 5 to ISI-P-008, Inservice Testing Program

ML20043B632
Person / Time
Site:	Vogtle
Issue date:	05/22/1990
From:	GEORGIA POWER CO.
To:
Shared Package
ML20043B630	List: ML20043B629 ML20043B632
References
ISI-P-008, ISI-P-8, NUDOCS 9005310028
Download: ML20043B632 (57)

Text

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p V0GTLE. ELECTRIC GENERATING PLANT - UNIT 1 INSERVICE TESTING PROGRAM ISI-P-008i 1

Revision 5 Summary of Chanoes

'Pages-1-2 and 1-3 These changes are editorial, e.g... correction Tables 3a-3 thru 3a-10 of typographical errors,. and/or provides

-3b-2 thru 3b-7 additional clarification to the text.

3c-2 thru 3c-3 3d-l thru 3d-3 3e-2 and 3e 3f-2, 3, 5, 6 3g-3 thru 3 -5 9

3h-2 and 3h-3 Page 3-4 Portable vibration instruments are being used instead of permanently mounted instruments.:Therefore, Relief Request PR-4 is no longer required and is being withdrawn.

Pages 1-3 and 3-5 Relief Request PR-5 proposes that a microprocessor controlled digital vibration monitor be used for pump testing. This monitor has a feature which autoranges therefore necessitating Code relief from IWP-4120 which limits instrument ranges.

NRC. Generic Letter 89-04 does not cover the technical areas addressed in this relief request.

Pages 2-9, 3-1 Relief Request PR-1 was revised to address 4

Tables 3f-5, 3f-6 the_ Boric Acid Transfer Pumps.

The Boric Acid Transfer Pumps are cooled by positive flow of pumped fluid. Therefore, temperature measurements are not required by IWP-4310 of the Code.

Page 1 of 3 9005310028 900522 j

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.t IM-P-008 Revision 5 Summary of Chanaes Pages 2 9, 3-2 A flow indicator (FI-40001) has been added Tables 3f-5, 3f-6 to the Boric Acid Transfer Pumps recirculation Drawings 1S1 0-228 1Ine which allows the flow to be throttled to ar.d 229 a reference value. Accordingly, program changes have been made to reflect this design change to the plant. Consequently, PR-2 is no ra longer required and is being withdrawn.

2 Pages 4-29 and 6-34 These program changes will full-stroke exercise check valves 1208-U4-284 and 299.

A flow indicator (F1-40001) has been added to the Boric Acid Transfer Pumps

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recirculation line which now allows quarterly verification of design flow during pump tests. Cold Shutdown Justification CS-34 is no longer required for those valves and is being withdrawn.

Drawings 1S1-0-219 Manual globe valves 006, 007, and 151 and 220 have been replaced. Valves 006 and 007 have been replaced with gate valves while valve 151 has been replaced with a plug valve.

The new valves are less restrictive to flow and allow the Containment Spray Pumps to be tested at higher flow rates, thus reducing the chances of pump damage.

Accordingly, program changes have been made to reflect these design changes to the plant.

Tables 3a-9, 3a-10 New pressure gauges have been installed Drawings 151-0-207, and 208 that fully comply with ASME Section XI.

Tables 3d-1, 3d-2 and 3d-3 Temporary test gauges are no longer required Drawings 1SI-0-217, and 218 for pump tests.

Accordingly, program changes Tables 3f-2 and 3f-3 have been made to reflect these design changes Drawings ISI-D-221 and 222 to the plant.

Deleted miniflow test circuit for RHR pump testing.

Page 2 of 3

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L:n ISI-P-008 gn Revision 5 Summary of Chanaes L:V L,

L' L Page,4 58 JA design change to-the plant changes the size of valve' 2401-U4-211 from-1.00: inches to 1.50 inches.:

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- Pages'5 5,-5-6, and 6-7^

' Relief' Requests RR-5_and RR 6 and: Cold 1.

Shutdown Justification CS-7 were revised to; j

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-comply with the full-stroke testing requirements for. check valves as described in~

position 'l of Generic Letter 89-04.

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Pietrzyk 1

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J.1 C. Williams

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L. A. Ward 20 t

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Section XI requires quarterly testing of:all components unless lit?is impractical to do so.

This program specifies quarterly testing =of pumps.and valves unless it has been determined that such testing <wouldr Be'Ampractical due to system or component design.

a.

4

-b.

Render a safety-related system inoperable, c.

Cause a reactor or turbine trip.

d. -Require. significant deviations from normal plant operations, Require entry into inaccessible plant areas, e.

f.

Increase the possibility of an intersystem LOCA.

Each component excluded from quarterly testing has been analyzed to determine when appropriate testing may be performed.

If operation of a valve is not practical during plant operation, the Code allows part-stroke exercising during normal plant

-operation and full-stroke exercising at cold shutdown.

Since the Code accepts cold shutdown testing, this program does not request relief for those valves for which testing is delayed until cold shutdown.

The Program does provide a justification for delay of testing until cold shutdown.

These justifications are prepared in a format similar to relief requests, and are located behind the Cold Shutdown Justification tab.

Where 'it has been determined that testing is not practical during plant operation, or at cold shutdown, a specific relief request has been prepared.

Each specific relief request provides justification for not performing the Code-specified-tests, and provides appropriate alternative testing. 'In addition to specific relief requests, general relief requests which address specific Code requirements ~found-to be impractical 6<

for this site have been prepared.

Relief requests are located behind the-Relief Requests tab.

e The three general valve relief requests which have been written l

are RR-2, RR-3, and RR-27.

RR-2 requests relief from IWV-3417(b) and IWV-3523 which state that, when corrective action is required as a result of tests made during cold shutdown, the condition shall be corrected hefore startup.

Relief was requested to allow corrective action to be performed

-prior to the valve being required for plant operability as defined in the Plant Technical Specifications.

RR-3 requests relief from IWV-3417 for valves with stroke times of 2 seconds l

or less.

Relief was requested to require the acceptance of the B

test to be based only on the stroke time limit and not the Ol77n 1-2 REV 5

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RR-27 requests relief from IWV-3427(b) for all Category A-and AC containment isolation L

valves 611nch nominal diameter and larger.

Relief is requested

'from performing-valve trending-to determine seat degradation.

The one general pump relief request that has been written is PR-5.

PR-5 requests relief from the instrument range requirements of IWP-4120 for vibration measuring instrumentation.

1.5 DEFINTIONS zTerms below, when used in the Inservice Testing Program, are defined as follows:

Quarterly:

An interval of 92 days for testing components which can be tested during normal plant operation.

Cold Shutdown:

Testing scheduled for cold shutdown will commence no later than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> after entering =

cold shutdown.

Testing will continue until all tests are complete or the plant is ready to return to power, Completion of all testing is not a prerequisite to return to power.

Testing not completed at one cold' shutdown will be

_ performed during subsequent cold shutdowns that may occur before_the refueling outage.

In case of frequent cold shutdowns, valve testing will not be-performed more often than once every 3 months.

The 48-hour interval need not hold for planned cold shutdowns when their duration is-of sufficient time to accomplish all shutdown

testing, Refueling:

Testing scheduled for refueling will be performed during-the normal scheduled refueling shutdowns before returning to power operation.

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Measured _ Parameters and ' f recuency Pump Class P&lD/ Sheet 'Coordi--

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Relief IJ. Number M Pro.i.

Niembe r nates Descriptions

{ps3 1 [psig) [p M iSpm] (mil) G ( NA l - { rpm ) - Reh Slotes'

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1-1208-P6-006 3

313 1x4Dn118 o-4 Boric Acid..

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Q Q^ N/A N/A-N/A PR 3:.

Transfer Pump 1-1208-P6-OO7 3

313 IX4DB118 B-4 Doric Acid Q

Q-Q-

Q Q.;N/A N/A. N/A PR-3' T ransfer Pump '

• Hearing surfaces and other parts are ItIbricated and cooled by the positive. flow of ptemped fluid.

Therefore, temperature measurements are not requi red by IWP-4310.

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-Table 3a-3, Test Parameter Table for Pump 1-1202-P4-001 Test Instrument Parameter Frecuency Utilized Reference Values Carmets Speed (N)

NA NA NA Speed measurement required only en variable speed motors.

Inlet Pressure (Pi)

Quarterly III LI-1606'

' NA Ply,33.5 ft required in basin Outlet Fressure (Po)

Quarterly PI-2148 NA -

Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPr(2)

Flowrate (Q)

Quarterly FI-11760 Qr(2)

Vibration Amplitude (V)

Quarterly

. Note 3 Vr(2)

Note 3 Proper Lubricant Level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA-Not required per IWP-4310. bearings in main process flow path General Carment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values detemined per IWP-3110 (3) Portable vibration instruments used.

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Table 3a-4 Test Parameter Table for Pump 1-1202-P4-002 Test Instrument Parameter Frecuency Utilized Reference Values Comnents Speed (N)

NA NA NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)

Quarterly (g)

LI-1607 NA

- P Q 33.5.ft required in basin Outlet Pressure (Po)

Quarterly P1-2149 NA l

Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2)~

1 Flowrate (Q)

Quarterly FI-11763 Or(2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2).

Note 3 Procer Lubricant level NA NA NA Bearings in main process flow path 3

l or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Not required per IWP-4310. bearings in main process flow path General Coment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IVP-3110 g

(3) Portable vibration instruments used.

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Test Parameter Table For Pump 1-1202-P4-003 Test Instrument Parameter Frecuency Utilized Reference Values Comments Speed (N)

NA NA NA Speed measurenent required only on variable speed motors Inlet Pressure (Pi)

Quarterly II)

LI-1605 NA Pi> 33.5 ft required in basin Outlet Pressure (Po)

Quarterly PI-2152 NA Differential Pressure (dF)

Quarterly NA (dP=Po-Ps) dPrI2) flowrate (Q)

Quarterly FI-11762 Or(2)

VrI2)

Note 3 Vibration Amplitude (V)

Quarterly Note 3 Proper lubricant Level NA NA NA Bearings sin process flow path or Pressure (LL)

Bearing Temperature (ib)

NA NA NA Not required per IWP-4310. bearings in main process flow path Genera 1 Caerent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities Notes:

(1) Measure before pump startup and during test (2) Reference values detennined per IWP-3110 (3) Portat,le vibration instruments used.

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Table 3a-6 '

Test Parameter Table for Pimp 1-1202-P4-004 Test Instrisnent Parameter Freauency titilized Reference Values -

Cauments Speed (N)

NA NA

.NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)

Quarterly III LI-1607

. RA Pig 33.5 ft required in basin Outlet Pressure (Po)

Quarterly PI-2153 NA Differential Pressure (dP) Quarterly NA (dP=Po-PI) dPrI2)

Flowrate (Q)

Quarterly FI-11765 OrI2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Note 3 Proper Lubricant Level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Not required per IWP-4310. bearings in main process flow path General Consnent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for ceasuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test-(2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

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Table 3a-7 Test Parameter Table for Pump 1-1202-P4-005 Test Instrument Parameter Frequency Utilized Reference Values

~Conunents Speed (N)

MA NA NA Speed measurement required only on--

variable speed motors Inlet P essure (Pi)

Quarterly UI LI-1606 NA Piz 33.5 ft required in basin Outlet Pressure (Po)

Quarterly PI-2150 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2)

Flowrate (Q)

Quarterly FI-11761' Qr(2)

Vibration Amplitude (V)

Quarterly Note.3 Vr(2)

Note 3 Prepar tubricant level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Not required per IVP-4310 bearings in -

main process flow path General Coment:

At the discretion of Georgia Power Company instrisnentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Refe mnce values determined per IUP-3110-(3) Portable vibration instruments used.

I Rev. 5 000672

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1 Table'3a-8 Test Parameter Table for Pump 1-1202-P4-006

. j Test listrument Parameter Frecuency Utilized Reference Values-6rments '

Speed (N)

NA NA -

NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)

Quarterly III LI-1607 MA.

Pif,33.5 ft required in basin Outlet Pressure (Po)

Quarterly PI-2151 NA

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Differential Pressure (dP) Quarterly NA (dP=Po-Pi]

dPr(2)..

Flowrate (Q)

Quarterly FI-11764 Qr(2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Note 3 Proper Lubricant Level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Temperature (Ib)

MA NA NA hot required per IWP-4310, bearings in main process flow path General Coment:

At the discretion of Gecrgia Power Company instrumentation other than that listed above may be trsed for measuring.

inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

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Table 3a-9 Test Parameter Table for Pump 1-1202-P4-007 Test Instrument' Parameter Frecuency titilized Reference Values -

Conuments Speed (N)

NA NA NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)

Quarterly III LI-1606

' NA -

Pig 18 ft required in basin-Outlet Pressure (Po)

Quarterly PI-8895

' NA lW Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2)

Flowrate (Q)

Quarterly FI-2156-Or(2)

VrI2)

Note 3 Vibration Amplitude (V)

Quarterly Note 3 Proper Lubricant Level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Terriperature (Tb)

NA NA NA Not required per IWP-4310. bearings in main process flow patii General Comient:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for rieasuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IWP-3110 g

(3) Portable vibration instruments used.

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Test Parameter Table For Pump 1-1202-P4-008 Test Instrument Parameter Frecuency titilized Reference Values

~ Comuments Speed (N)

NA NA NA

. Speed measurement required only on variable speed motors a

1 Inlet Pressure (Pi)

Quarterly (1)

LI-1607 NA Piz,18 ft required in basin l.

Outlet Pressure (Po)

Quarterly FI-8894 NA Differential Pressure (dP) Quarterly NA (dP=Po-P1) dPrI2I Flowrate (Q)

Quarterly FI-2157 Or(2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Note 3 -

Proper Lubricant Level NA NA NA Bearings in main process flow path or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Not required per IWP-4310. bearings in main process flow path General Comment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

'll Measure before pump startup and during test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

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~ Test Parameter Table For' Pump 1-1203-P4-001:

Test Instrument Parameter Frecuency Utilized Reference Values Coments Speed (N)

NA NA NA Speed measurement required only on-variable speed motors Pi 1 4 psig (17 ft) 7 Inlet Pressure (Pi)

Quarterly (Il PI-1878 NA

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Outlet Pressure (Po)

Quarterly PI-1858 NA Differential Pressure (dP) Quarterly NA (dP=Po-P1) dPr(2)

Flowrate (Q)

Quarterly FI-11794 Or(2)

Vibration Amplitude (V)

Quarterly '

. Note'3 Vr(2)

Proper Lubricant Level Quarterly NA NA Dbserve lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief requested - Sea PR-1 General Coment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values detemined per IWP-3110 g-(3) Portable vibration instruments used.

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Table 3b-3 Test Parameter Table For Pump 1-1203-P4-002 Test Instrument Parameter Frecuency Utilized Reference Values Comnents Speed (N)

NA NA NA Speed measurement required only on.

variable speed motors Pi 1 4 psig (17.ft)

Inlet Pressure (Pi)

Quarterly III PI-1881 NA-7 Outlet Pressure (Po)

Quarterly PI-1859 NA Differential Pressure (dP) Narterly NA (dP=Po-Pi) dPrI2}

Flowrate (Q)

Quarterly FI-11795 QrI2}

Vibration Amplitude (V)

Quarterly Note 3 VrI2}

Proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief requested - See PR-1 General Comment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Heasure before pump startup and during test (2) Reference values determined per lWP-3110 (3) Portable vibration instruments used g

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l Test Instrument' Parameter Frecuency Utilized.

' Refer _mce Values

.. Cannents Speed (N)

NA' NA -

NA

. Speed measurement required only on variable speed motors w.

Pi 3 4 psig'(17 ft)

Inlet Pressure (Pi)

Quarterly III PI-1879

'NA 7

Outlet Pressure (Po)

' Quarterly PI-1860 NA Differential Pressure (dP) Quarterly NA(dP=Po-Pi) dPrI2)

Flowrate (0)

Quarterly FI-II796 Or(2)

Vibration Amplitude (V)

' Quarterly Note 3 Vr(2)

Proper Lubricant Level Quarterly -

NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief requested - See PR-1 General Connent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantiti e.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IWP-3110 lI (3) Portable vibration instruments used.

Rev. 5 000671

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Test Parameter. Table For Pump 1-1203-P4-004 Test

-Instrument

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Parameter Frecuency Utilized Reference Values Coussents Speed (N)

NA

- NA

NA Speed measurement required only on variable sped motors Inlet Pressure.(Pi)

Quarterly (1)

PI-1882 NA -

Pi.3 4 psig (17 ft)'

7 Outlet Pressure (Po)

Quarterly PI-1861 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPr(2)

Flowrate (Q)

Quarterly FI-11797 Or(2)

Vibration Amplitude (V)

Quarterly Note 3 VrI2)

Proper Lubricant level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA

~ NA Relief rtquested - See PR-1 General Coment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) M asure be L.= pump startup and during test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

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Parameter Frecuency Utilized

' Reference Values.

Conments

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Speed (N)

NA NA NA

- Speed measurement required only on variable speed motors -

Inlet Pressure (Pi)-

Quarterly II)

PI-1880

'NA Pi 3 4 psig (17 ft).

7 Outlet Pressure (Po)

Quarterly PI-1862 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2)

Flowrate (Q)

Quarterly FI-11798 Or(2)

Vibration Amplitude (V)

' Quarterly Note'3 Vr(2)

Proper Lubricant level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA

'NA NA Relief requested - See PR-1 General Coninent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used.for measuring intervice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IVP-3110 (3) Portable vibration instruments used.

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Test Parameter Table For Pump 1-IZO3-F4-006 Test Instrument Parameter Freauency Utilized Reference Values Cets Speed (N)

MA MA-RA Speed seasurspent required only on variable speed notors Inlet Pressure (P1)

Cuarterly III PI-1883 MA Pi 27.4 psig (17 ft)

Outlet Pressure (Po)

Quarterly FI-1863 NA Dtfferential Pressure (dP) Quarterly MA (dP=Po-Pi) dPrI2)

Flowrate (Q)

Qaarterly F1-11799 OrIII Vibration Amplitade (V)

Quarterly Note 3 VrI23 Proper Lubricant Level Quarterly EA NA Observe Tubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA MA NA Relief requested - See PR-1 General Coment:

At t% discretion of Georgia Power Conpany instrumentation other than that ilsted above may be used for seasuring inservice test quantities.

Notes-(1) P'easure before pump startup and during test (2) Reference values deternnned per IWP-3110 (3) Portable vibration instruments used.

I or611 Rev. 5

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'.f Table 3c-2

-Test Parameter Table For Pump 1-1204-P6-003 Test Instrument Parameter Frequency tft11tred

' Reference Values Comments Speed (N)

NA NA NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)-

Quarterly III PI-0977 NA Pi 3 4 psig (17 ft) 7 Outlet Pressure (Po)

Quarterly Mete NA Note 4 Differentisi Pre ^ sere (f) Gwarterly ~

RA -j&=Po-Pi )

dPrI2)

Flowrate (C)

Quarterly F1-096E QrIII Vibratior. Amplitude (V)

Quarterly hete 3 VrI2)

Proper Lubricant Level Gsatterly NA NA Observe lubricant level or Pressure (LL)

Beerity Temperature (Ps)

MA 4A NA Relief requested - See PR-1 General Coneent:

At the discretion of Georgte Power Company instrumentation other than that listed abova ey be used for measuring inservice test quantiiks.

M es:

(1) Neasure before pump startup and ducirwg ?,est (f) Reference voicer > determined per IWP-3110 (3) "uetatie v6bration Sestruments used.

(4) Tewery tert (H&TE) 'gewges to be used. Gauges to be installed on p essure point taps upstream of the flow orifices o9 the minifien, lines.

'000669 Rev. 5

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Table 3c-3

. Test Parameter Table Foe Ptap 1-1204-P6-004 Test Instrunent Parameter Frecuency Utilized Reference Values Commer4s Speed (N)

MA NA NA Speed measurement required only on variable speed motors Pt 1 4 psig (IT ft)

Inlet Pressure (Pi)

Quarterly III PI-0978 NA 7

Outlet Pressure (Po)

Quarterly METE NA Note 4 Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2I Flowrate (Q)

Quarterly FI-0968' Or(2)

' Vibration Amplitude (V)

Quarterly Note 3 VrI2I Proper Lubricant level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief reguasted - See PR-1 Gener.11 Conment:

At the discretion of Georgia Power Contpany instr:: mentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Peasure before pump startup and during test (2) Reference values determineo per IWP-3110 l

(3) Portable vibration instrin=nts used.

(4) Tenporary test (M&TE) gauges to be used. Gauges to be installed on pressure point taps upstreae of the fiew orifices en the miniflow lines.

Rev. 5 000669

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Type Vertical, single-stage, centrifugal Manufacturer /Model Ingersoll-Rand 8X20WDF Design Maximum Runout L

Suction Temperature ('F) 140-400 40-300 t

i suction Pressure (ft) 35-1090 20-175 l

Ambient Temperature (*F) 100 100 Ambient Pressure atm atm i

Pump-Developed Head (ft) 375 325 Flow (gal / min) 3000 4500 j

NPSH Available (ft) 20 20 Discharge Pressure (psig) 600 i

Discharge Temperature ('F) 400 Chutoff Head (ft) 450 Driver.

Westinghouse LLD squirrel-cage induction motor hp 400 rpm

'1780 Power supply 4160 V/3 phase /60 Hz Project Class 212 F

Pump outline Drawing 1X6AF02-024 Instruction Book IX6AF02-025 Location Auxiliary building, level D Rooms R-D48 and R-D49 P&ID 1X4DB122

. Test Procedure Number 14805-1 & 14812-1 REV 5 03131

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. Test Parameter Table For Pump 1-1205-P6-001 Test Instrument Parameter Freauency Utilized Reference Values Consents Speed (N)

NA NA NA Speed measurement required only on variable speed motors Inlet Pressure (PI)

Quarterly III PI-8884 NA Pi 1 0 psig (14 ft) 6 Outlet Pressure (Po)

Quarterly P1-8886 NA Differential Pressure (dP) Quarterly NA (dP=Po-P1) dFrIII M owrate (Q)

Quarterly FI-0618A Cr(2) vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Proper Lubricant t.zvel Quarterly NA NA Observe lubricant level or Pressure (LL)

Baaring Temperature (Tb)

NA NA NA Relief retP e ted - See PR-1 General Coment:

At the discretion of Georgia Power Company instrissentation other than that listed abeve may be used for measuring inservice test quantities.

Notes:

(1) Wasure before pump startup and during test i2) Reference values determined per IVP-3110 (3) Portable vibration instruments used.'

0006 7 Sev. 5

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Test Parameter Table For Pu g 1-1205-PS-002 Test Instrwnent Parameter Fre w ey Utilfred Reference Yalues Ctrue-ts Speed (N)

NA NA NA Speed measureuett required only on variable speed motors Inlet Pressure (Pi)

Quarterly III PI-8885 NA Pi 26.0 pstg (14 ft)

Outlet Pressure (Po)

Quarterly PI-8887 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2I Flowrate (0)

Quarterly FI-0619A Qr(2)

Vibration Ampittude (V)

Quarterly Note 3 VrI2)

Proper Lubricant level Quarterly R4 NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief retrJested - See PR-1 General Comnent:

At the discretion of Georgia Power Company instrwentation other than that listed above may be used for measuring inservice test quantities.

hotes:

(1) Measure before pump startup and 6Jring test (2) Reference values deterwrined per IWP-3110 (3) Portable vibration instruments used.

000670 Rev. 5

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~

Test Instrinnent Parameter Feecuancy Utilized Reference Values Cmments s

Speed (N)

NA NA NA Speed measurement required only on variable speed motors Inlet Pressure (Pi)

Quarterly II)

PI-0972 NA Pi 1 9 psig 5

Catlet Pressure (Po)

Quarterly PI-0974 NA ferential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2}

Flowrate (Q)

Quarterly i1-0929 Qr(2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Proper t.ubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief requested - See PR-1 General Coment:

At the discretion of Georgia Power Company instrumentation ot:er than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per 'VP-3110 (3) Portable vibration instruments used.

I 000066 Rev. 5

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Test Parameter Table For Pug 1-1206-PS-002 Test Instrument Parameter Freauency

' Utilized Neference Values-Cassents Speed (N)

M M-m

' speed seesurement required caly on variable speed nota.'-

Inlet Pressure (PI)

Quarterly II) '

PI-0973' M

Pi 1 9 psig 5

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Quarterly '

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Qua-terly FI-0929 QrI2)

Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing' Temperature (Tb)

M NA NA IIelief requested - See PR-1 General Comument:

At the discretion of Georgia Pouer Company instrumentation other than that listed above ney be used for measuring inservice test quantities.

Notes:

(1) Measure before pum startup and during test.

(2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

g 000566 New. 5

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Table 3f-2 Test Parameter Table For Pump 1-1208-P6-002 Test Instresnent Parameter Freauency Utilized Reference Values Co e ts Speed (N)

NA NA NA Speed seasurement required only on variable speed actors Inlet Pressure (Pi)

Quarterly III PI-8891 NA 7

Pi 3 psig Outiet Pressure (Po)

Quarterly PI-0118 NA Differential Pressure (dP) Quarterly M (dP=Po-Pt) dPrI2I Flowrate (Q)

Quarterly f]-10120 Qr(2)

Vibration Amplitude (V)

Quarterly Note 3 VrI2}

Proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief re7;ested - See FR-General Coneent:

At the discretion of Georgia Power Company instrwentation other than that ilsted above may be used for measuring g

inservice tut quantities.

Motes:

(1) Measure before pump startup and during test (2) Reference values detemined per IWP-3110 (3) Portable vibration instruments used.

I Rev. 5 000665

_7 Table 3f-3 0

Test Parameter Table For Ptssp 1-1206-PS-003 Test Instresnent Parameter Frecuency Utilized Reference Values Coments Speed (N)

NA NA NA Speed measurement required only on variable speed actors Inlet Pressure (Pi)

Quarterly III PI-8832 NA Pi 37 psig l

Outlet Pressure (Po)

Quarterly PI-0119 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPr(2)

Flowrate (0)

Quarterly FI-10121 OrI23 Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Propee Lubricant level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Relief requested - See PR-1 General Coments:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quartities.

Notes:

(1) Nasure before pump startup and during test (2) Reference values detemined per IWP-3110 (3) Portable vibration instruments used.

I Y30665 J

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Table 3f-5 Test Parameter Table For Pump 1-1208-PS-006 Test Instrument Parameter Free p cv 11tilized Refere v Values cms Speed (N)

MA NA NA Speed measurement required only on variable speed motors-InletPressure(Pi)

Quarterly II)

PI-10115 MA Pi >2.6 psig (6 ft). See PR-3 Outlet Pressure (Po)

Quarterly PI-0113 NA Differential Pressure (dP) Quarterly NA (dP4 o-PI) dPrI2)

F1cwrate (Q)

Quarterly FI-40001 Cr(2)

Note 5 Vibration Amplitude (V)

Quarterly Note 3 Vr(2)

Note 3 Proper Lubricant Level N!L NA NA Note 4 or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Not required per IWP-4310 bearirnzs in main process flow path.

General Coment:

At the discretion of Georiga Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes; (1) 18easure before pump startup and during test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

(4) Bearing surfaces and other parts are 1:iricated and cooled by the positive flow of pwnped fliud.

(5) Relief Request PR-2 was denied by the NDC in Supplement No. 6. dated March 1987. of the Safety Evaluation Report.

Irstruments to measure the Code-required flowrate were installed before restart following the first refueling outage.

000565 Rev. 5

m Table 3f-6 Test Parareter Table For Piro 1-1208-PS-007 Test Instrument Parameter Freque9ey Utilized Reference Values Comme 9ts Suced (N)

NA RA M

3 peed measuremev=t required only on variable speed setors Inlet Pressure (P1)

Quarterly III PI-10116 NA Pth2.6psig(5ft).SeePR-3 Outlet Pressure (Po)

Quarterly PI-0114 MA Differential Pressura (dP) Quarterly NA (dP=Po-PI) dPrI2)

Flowrate (Q)

Quarterly FI-40001 Or(2)

Note S l

Vibration Amplitude (V)

Quarterly mete 3 vr(2)

Mote 3 Proper Lubricant level NA MA MA Mote 4 or Pressure (LL)

Bearing Temperature (Tb)

NA NA NA Mot required per IWP-4310 bearings in main process flow path.

General Coment:

At the discretton of Georgia Power Corpany instrumentation other than that listed above may be used for seesuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values detemined per IVP-3110 (3) Portable vibration instruments used.

l.

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(5) Relief Request PR-2 was denied by the NRC in Supplement No. 6. dated March 1987. of the Safety Evaluation Report.

Instruneets to measure the Code-required flowrate mere installed before restart following the first refueling outage.

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Test Parameter Table For Pump 1-1302-94-001 Test Instrwent Parawter Frecuency' Utilized Reference Values Came ts Speed (N)

Quarterly 51-15109 Nr(2)

Inlet Pressure (PI)

Quarterly III PI-5110A NA Pi 3 9 psig (16 ft)

Outlet Pressure (Po)

Quarterly PI-5107A Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI23 Flowrate (Q)

Quarterly FI-15100 Or(2)

Vibration Amplitude (V)

Quarterly Note 3 Yr(Z)

Proper Lubricant Level Quarterly WA NA observe lubricant level or Pressure (LL)

Bearing Temperature (ib)

NA NA NA Relief requested - See FR-1 Gereral Coment:

At the discretion of Georgia Power Cmy instrumentation other than that ilsted above may be used for measuring inservice test quantities.

Motes:

(1) Measure before pump startup and during test (2) Reference values detemined per IWP-3110 (3) Portable vibration instruments used.

I.

000664 Rev 5 m.

o Table 3g-4 Test Parameter Table For Ptsrp 1-1302-P4-002 Test Instrisnent Parawter Frecuency Utilized Refere ce Values Comments Speed (N)

NA NA NA Speed measurement required only on variable speed ectors Inlet Pressure (Pi)

Quarterly III PT-5128A NA Pi >7.4 psig (17 ft)

Outlet Pressure (Po)

Quarterly PI-5140A NA Differential Pressure (dP) Quarterly NA (dP=Po-P1) dPrI2I Flowrate (Q)

Quarterly F1-15101 Or(2)

Vibration Amplitude (V)

Quarterly Note 3 Vr!2)

Proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Ternperature (Tb)

NA NA NA Relief requested - See PR-1 General Coronent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) Measure before pump startup and during test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

000664 Rev. 5

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Table 35-2 Test Parameter Table For Pwp 1-1592-PT-001 Test Instrument Parameter Frecueacy t!tilized Reference Values Comments Speed (N)

NA NA

'NA Speed measurewnt required only on variable speed motors Inlet Pressure (Pi)

Quarterly III PI-22410 NA Pi >4 psig Outlet Pressure (Po)

Quarterly PI-22414 NA Differential Pressure (dP) Quarterly NA (dP=Po-Pi) dPrI2)

Flowrate (Q)

Quarterly

.-22425 QrIZI Vibration Ampliturie (V)

Quarterly Note 3 Vr(2)

Proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (LL)

Bearing Temperature (Tb)

MA NA NA Relief requested - See PR-1 General Cecrnent:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

't) Measure before pump startup and during test n ' Reference values determined per IVP-3110 Portable vibration instruments :: sed.

000663 Rev. 5

y

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e

., y Table 3h-3

~.

Test Parameter Table For Purm 1-1592-P7-002 Test Instrtsnent Parameter Frequency Utilized

. Reference Values Ccausents Speed (N)

NA NA NA Speed measurement required only on variable speed motors inlet Pressure (Pf)

QuarterlyIII PI-22411 NA Pi 4

3 psig Outlet Pressure (?o)

Quarterly PI-22415 NA Differential Pressure (dP) Quarterly NA(dP=Po-P1) dPrIII Flowrate (Q)

Quarterly FI-22426 QrI2I Vibration Amplitude (V)

Quarterly Note 3 VrI2I proper Lubricant Level Quarterly NA NA Observe lubricant level or Pressure (Lt)

Bearing Temperature (ib)

NA NA NA Relief requested - See PR-1 General Coment:

At the discretion of Georgia Power Company instrumentation other than that listed above may be used for measuring inservice test quantities.

Notes:

(1) "easure before pump startup and daring test (2) Reference values determined per IWP-3110 (3) Portable vibration instruments used.

l 000SS3 Rev. 5

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c RELIEF REQUEST PR-1 PUMPS:

L All pumps except the NSCW, NSCW Transfer, and Boric Acid Transfer Pumps.

CLASS:

2 and 3 jL TEST REQUIREMENTS:

~

IWP-3300 requires a bearing temperature measurement at least once a year.

l" BASIS FOR' RELIEF -

s The once-a-year temperature measurement will not provide significant information about pump conditions.

Industry experience has shown that bearing temperature changes caused by degrading bearings occur only after major degradation has occurred at the pump the vibration measure.

Prior to this, ment would provide the necessary information to warn the operator of an impending malfunction.

The long running time required to achieve temperature stability could' result in increased maintenance and repair.

Deletion of E

[

this measurement will not have significant affect on evaluating pump test results since other required. test parameters are being measured.

ALTERNATE TESTING:

Vibration amplitude will be measured quarterly as required by Code.

)

I 1-1 Ol77n 3-1 REV 5

9

' _.,),. :..

RELIEF REQUEST PR-2 Relief Request Withdrawn e

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4 s

. _. _ _ _.. ~. _ _ _ _.. _

RELIEF REQUEST j

4 PR-4 l

Relief Request Withdrawn i

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i e

l 1

i t

I t

l t

I t

i r

e 0177n.

3-4 REV 5

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4 RELIEF REQUEST' PR a bfbd c

. PUMPS:

All-h CLASS:1 2 and 3 t

TEST. REQUIREMENTS:-

IWP-4120 requires that the full scale range of each =

1

. instrument be no more than three times the-reference.

value.

3 IBASIS-FORRELIEF:

One of the instruments used to monitor pump vibration.

is a Computational Systems Incorporated CSI model 2110

' portable vibration monitor. -The CSI model 2110'is a.

E microprocessor controlled digitalivibration monitor..

The instrument autoranges by scanning therinput signal-a for each measurement'and~ sets the input range to-1 r

maximize the dynamic resolution. The accuracy.of the y

instrument. is 15% of the actual vibration amplitude.

-t dis) layed. This instrument provides significantly higier accuracy than an analog. amplitude meter which

a is read visually and subject to human error and-parallax.

p

ALTERNATE TESTING:

The auto' scaling digital vibration monitor will be 'used for Code required pump vibration measurements.

L GENERIC: LETTER f89-04 REVIEW:

Generic' Letter 89-04 does'not cover the technical i

areas addressed in this relief. request.-

t k

t a

t A,

L 4.

'd i

000674 3-5 REV 5

v 1.

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' 7[.[7g Qs:

'~

988 IllEV. S :

- WGP Unit 80o.1

. Valve Test List

. Stoet 4 er 4 '

Systos:

' Cheelee t and Velmas Control:- Systes.Ilo.1208 Roller

'Yesve Act.

Neg. or Velve Class-PatlO

. Size Act.

Position

or Tests and Fre h C. S..BescrI tlen P

Ilumber 111 Pro.l.

fCoord.I Gel iIn,I Tyne hg!e-No.ge faii Safety Pass.

-P_t Lf_

$f. f S_Y L.I. Jest.

end Igetes PSV 8510A 2

212 1M408116-2 C 1.50 SR-S C..

N/A 0/C

.A T

Nintreew (F-5)

Re8lef to IEWST PSV 85100 2

212 1M408116-2 C 1.50 Sn S

C w/A 0/C

~ A T-Miniftew (US)

'~Re88ef to.

NWST.

IIIs 185 2

212 1M408116-1 C 2.00 CK S

C N/A. O A

CS CS-29 9eric Acid to (0-1)

RR-2 Cher9Ing Pumps tMi 284 3

313 1M408118 '

C 2.00 CK-S C

N/A 0 A

Q :.

Boric Acid.

".l' (D-5)

Trenster 9'W Discherge.

tMB 299 3

313

'IM408118 C

2.00 CK' S

C N/A 0 A

Q 9eric Acid' I

( 8 '))

Transfer Pump-Discherge Uli ai99 2

212 1M4D8116-1 C 1.00 CK S

C N/A ' O A

CS CS,9eric Acid te (D-3)

RR Chorging Pumpsf BfV-81C'4 2

212 1M4D8116-1 8 2.00 Cl.

90 0 C-Al O/C A

Y Q Q

9eric Acid to (D-I) chergIng Pumps-ifV-8439 2

212 1M408116-1 8 1.00 Ct.

ES C

C O/C A-Y Q

'Q Q

Borie Acid to R

(D-3)

' charging Pumps

'00318 4-29;

.e.

.,. ~.

.. =

..y-3

~

.[3g

- VE6P Unit No. l'

- 808 Efv 5 L*L Valve Test Ltst Sheet 1 of 1 System:

Service Air - Systen No. 2401 4

1 Relief Valve Act.

Req. or Valve Class P&lD Size Act.

Position or Tests and Freq.

C. S.

Description lil M (Coord.)

Q}, fin.) lygg Tgg more Fall g h P1 - Q E Q Q - Jypt. and potes.

HV 9385 2 212 1X408186-1 A 4.00 GA A0 0/C C

' C A

Y 'Q Q

Q R

- Contairement Isolation -

Penetration No. 80 (D-3)

(Note 1)

U4 034 2 212 1X4DB186-1 AC 4.00 CK S

C-N/A C P

R-Containment Isoletion -

Penetration No. 80 (0-2)

(Note 1) 144 184 2 212 IX408186-1 AC 1.50 CK S

C N/A C P

R Contatrument Iseletion -

Penetration No.- 23 (C-3)

(Note 1).

U4 211 2 212 IX4DB186-1 A 1.50 GA M

C N/A C P

R

' Contalrument Isolation -

~l Penetration No. 23 (C-3)

(Note 1) 4M.

000668

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' ; * : e, RELIEF REQUEST RR-5 SYSTEM:

Safety Injection-System No. 1204 VALVE (S):

1204-U4 026, 1204-U4 027, 1204-U4 028, 1204-U4 029, 1204-06 013 CATEGORY: C CLASS:

1 FUNCTION: Valves open to allow cold leg injection from the charging pumps during an accident.

QUARTERLY TEST REQUIREMENT:

Verify forward flow operability.

BASIS FOR RELIEF:

The only possible way to verify full-flow operability of these check valves is by using the CVCS charging pump flow through the boron injection tank into the RCS cold legs.

However, injecting water into the RCS through the boron injection tank during power operation exposes the safety injection nozzles to thermal shock and interrupts normal charging and letdown.

Injection of CVCS charging pump flow at cold shutdown could result in a low temperature overpressurization of the RCS.

ALTERNATE TE.:ING:

Forward flow operability will be verified at refueling when the reactor vessel head is removed and full CVCS charging pump flow can be used. The maximum required accident condition flow through each valve will be verified.

GENERIC LETTER 89-04 REVIEW:

This relief request complies with the full-stroke testing requirements for check valves as described in position 1 of Generic Letter 89-04.

000675 5-5 Rev. 5

} -};;;[-[:Q.jygg gpgg3;'ggQ _ ;t;.j, Q.;tR y jy Q

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W

.*i?99 RELIEF REQUEST-p, RR-6 SYSTEM:- Safety injection-System No. 1204 VALVE (S):

1204-U4 120, 1204-U4 121, 1204-U4 122, 1204-U4 123, 1204-U4 143, 1204-U4 144, 1204 U4 145, 1204-U4 146,

-1204-U6 124, 1204-U6 127 CATEGORY: AC CLASS:

1 FUNCTION: Valves V4 143, U4 144, U4 145 and U4 146 open to allow cold leg injection from the SIS pumps during an accident.

Valves U4120, U4121, U4122, U4123, U6 124, and U6 127, open to allow hot leg injection from the SIS pumps during an accident.

-QUARTERLY TEST REQUIREMENT:

Verify forward flow operability.

BASIS FOR RELIEF:-

Verification of forward flow operability of these normally closed check valves can be performed only by injecting SIS water into the reactor coolant system.

During normal operation the SIS pumps cannot overcome RCS operating pressure. During cold shutdown, injecting SIS flow into the RCS could cause low temperature overpressurization of the RCS.

ALTERNATE TESTING:

Forward. flow operability will be verified at refueling when the reactor vessel head is removed and full SIS pump flow can be used.

The maximum required accident condition flow through each valve will be verified. The ECCS test line subsystem provides the capability for determination of the integrity of the high pressure boundaries. The subsystem is used to verify that each of the series check valves can independently sustain operational differential pressure and is closed. These are required periodic tests performed at each refueling prior to startup after the RCS has been pressurized.

GENERIC LETTER 89-04 REVIEW:

This relief request complies with the full-stroke testing requirements for check valves as described in position 1 of Generic Letter 89-04.

000675 5-6 Rev. 5

x t e *g % ey q;c ' gA COLD. SHUTDOWN JUSTIFICATION CS 7--

> SYSTEM: Safety. Injection'-System No.1204 VALVE (S):

1204-U6.147,'1204-06 148,:1204-U6 149, 1204-U6:150 CATEGORY: AC CLASS: -1 FUNCTION: These check valves-open to' allow cold cleg injection into the RCS, QUARTERLY TEST REQUIREMENT:-

Verify forward flow operability.

COLD SHUTDOWN TEST JUSTIFICATION:

Forward flow operability of these normally closed-check valves can be verified only by injecting RHR water into the RCS. :During normal operation the:

.RHR pumps cannot overcome RCS operating pressure.

The ECCS test line subsystem provides the capability for determination of the integrity of the high pressure boundaries. The subsystem-is used to verify that each of the series: check valves can independently sustain operation'al' differential-pressure and.is closed. 1These are required:

periodic tests performed at each' refueling prior to

'startup,.after the RCS has been pressurized.

QUARTERLY PARTIAL STR0KE TESTING:'

None COLD SHUTDOWN TESTING: The maximum required accident condition flow.

through each valve will be verified.

GENERIC LETTER:

89-04 REVIEW:-

This justification complies with the full-stroke testing requirements for check valves as described in position 1 of Generic Letter 89-04.

00675 6-7 Rev. 5 i

1

m -

4 :,: s lO:1:.

c t',

j.:

. COLD SHUTDOWN' JUSTIFICATION.

b CS,,,

Cold Shutdown Justification: Withdrawn i

4 e

E a

5 J

i OB43n 6-34 REV. 5 O* '

.