Text

Rev 7 to Spec X3AJ01, Spec for 5 Kv & 15 Kv Power Cable for Vogtle Electric Generating Plant,Burke County,Ga
	ML20215E160
Person / Time
Site:	Vogtle
Issue date:	07/30/1986
From:	; BECHTEL GROUP, INC.
To:	;
Shared Package
ML20215E151	List: ML20215E148; ML20215E160; ML20215E165; ML20215E179;
References
	NUDOCS 8612170362
	Download: ML20215E160 (111)
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SPECIFICATION FOR S KV AND 15 KV POWER CABLE FOR THE GEORGIA POWER COMPANY VOGTLE ELECTRIC GENERATING PLANT BURKE COUNTY GEORGIA SPECIFICATION NO. I3AJ01 REVISION 7 DATE OF ISSUE JULY 30, 1986 PROJECT CLASS 12E PAV - 4005 PAV - 4143 JOB 9510 BECHTEL WESTERN POWER CORPORATION MORWALK, CALIFORNIA hd*IOS$ES$$$8!a, Bechtel Western Power Corporation PDR ENGINEERS - CONSTRUCTORS SAN FRANCISCO LOS ANGELES

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, SPECIFICATION FOR 5 KV AND 15 KV POWER CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PLANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ01 REVISION 7 DATE OF ISSUE JULY 30. 1986 -

PROJECT CLASS 12E JOB NUMBER 9510 BECHTEL WESTERN POWER CORPORATION NORWALK, CALIFORNIA A6 Incorporated SDDR #1470 & RRF 12-20. Updated Attachment EA to ?

4-8-86 Rev 6 for environment inside the Containment.

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[M 5-9-85 10-16-84 Incorporated MSCN #1. Tech. Page 16 Deleted Edition Number of ICEA S-19-81, Tech, page 2 l

A 7-22-83 Revised Technical Revision Pages 11, 4 and 10 Attachment 1 Page 1-5.

A Added Attachments EA, EA-1 thru EA-3, EA-70 and EA-72, Updated Appendix EA to Rev. 3

2 4-28-81 Revised Pages 11,1, 15 and 16, added Kerite Atta'chment 1 Incorporated i b SDDR #156 M 8-22-80 General Revision of Technical Provisions d 2-23-79 Issued for Bid l Yg- eave arvisions l

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X3M01 A 7-30-86 SDDR #84 cud 85 hr.va bain incorporattd in Rsvision 1. This revision

, A is issued to incorporate conunitment made in RRF 12-15 response.

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m-X3AJ01 V0GTLE ELECTRIC GENERATING PLANT 5 KV and 15 KV POWER CABLE Section Title Page Instructions to Bidders for Electrical Equipment and/or 1-15 Material Technical Provisions 1-17 Proposal Form 1-32 i

4 BECHTEL POWER CORPORATION. AGENT Los Angeles Power Division for GEORGIA POWER COMPANY INSTRUCTIONS TO BIDDERS for i

ELECTRICAL EQUIPMENT AND/OR MATERIAL General

1. The Contractor shall state any exceptions taken to the Instructions of Bidders and/or specifications in his Proposal. The Manufacturer and/or Supplier must obtain the Purchaser's approval in writing before such excep-tions are binding upon the Purchaser.

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2. The original and 7 copies of Bidders Proposal shall be submitted in exact conformance with the Proposal Form to the Procuremant Department, Bechtel Power Corporacic Ja Angeles Power Division, P. O. Box 60860, Terminal Annex, Los AngsA.., California 90060, Atta: (Designee of Bid Request Cover Page) or delivered via messenger to Bechtel Power Corporation, Los Angeles Power Division, 12400 Imperial Highway, Norwalk, California not later than the date specified in the inquiry letter.

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3. The Purchaser reserves the right to reject any or all bids, and to waive any informalities therein.

4. The term " Contractor" and the term " Manufacturer" are hereby defined as meaning the Contractor responsible for furnishing the equipment and work specified.

l l 5. The term " Purchaser" is hereby defined as meaning the Georgia Power Company or its Engineers, inspectors, or other authorized representatives as named in the Proposal Porm.

Accepted Proposal .

6. The successful Bidder shall furnish 11 copies of a written Accepted i Proposal for the performance of work included in the specifications. This Proposal will includa the detail specifications of the equipment and/or material furnished.

Proposal Drawings and Description

, 7. Each Bidder shall submit with each proposal complete specifications, 1

description of equipment, drawings and illustrations showing in detail the i

equipment or materials he proposes to furnish, and dimensions to show the clearances of his equipment. He shall submit a dercription of all major I 7 MAR 77 1

equipment in sufficient detail to enable the Purchaser to check the rela-tive merits of the various bids. It is extremely important that all pro-posals be complete in this respect and that any exceptions be clearly stated.

Contractor's Design Drawings

8. Upon award of the business confirmed by the Purchaser's commitment and/or Purchaser's order and in accordance with the specification Drawing

-and Data Requirements, the Manufacturer and/or Supplier shall prepare all necessary drawings for the manufacturer and installatica of the equipment or materials supplied by him, including necessary details for the design of proper supporting structures, and showing all features and details including assembly drawings, parts lists, installation, operation and maintenance instructions, and other details for which the Purchaser must provide to secure the proper installation, operation and successful performance of the equipment.

9. The Contractor shall furnish Bechtel Power Corporation, in accor-dance with the Specification Drawing and Data Requirements, all complete and final approved drawinsa. The Contractor shall also submit preliminary i sketches and notes on all unsettled details to the Purchaser for consider- -

ation and approval in ample time to enable the Contractor to comply with the specifications.

10. All Manufacturer's drawings shall be subject to the Purchaser's

! approval for general design, general dimensions and apparent suitability.

l The Purchaser's approval shall not relieve the Contractor of any respon-sibility for supplying material and equipment which meets the requirements i of the specifications and which will operate satisfactorily under the l

specified conditions, nor will it relieve him from responsibility for detail dimensions.

Purchaser's Drawings Submitted With Specifications

11. Where the equipment and/or materials are to be installed in a new plant or in an existing plant whera there are no building limitations, the Bidder shall offer a layout and arrangement which are conducive to best performance and lowest over-all installation cost. Where the equipment and/or materials are to be installed in existing plants or in restricted locations, the physical limitations will be described in Purchaser's Specifications and drawings will be included by Purchaser to show the general arrangement, dimensions, floor levels, etc., to which the Contractor must adhere as closely as possible.

l Correspondence Pertaining to Design and Specifications i

t 12. All questions or correspondence with reference to the inquiry and l

specifications, shall be referred to the Procurement Department, Bechtel

Power Corporation, Los Angeles Power Division, P.O. Box 60860, Terminal Annex, Los Angeltw, California 90060, Attn: (Designee on. Bid Request Cover Page). All such correspondence shall be submitted in original and j 7 copies.

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. Delivery

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13. Delivery dates desired and acceptable are shown in the specifications.

In the event the delivery dates as set out in the specifications cannot be met, the Bidder shall so state in his exceptions. The Bidder shall also state in his Proposal: (1) the submittal schedule for the required engineer-ing drawings and data, (2) the date when manufacturing must be started to meet the specified jobsite delivery date, (3) the date when delivery will be made. It is of utmost importance that the Contractor maintain the speci-

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fled delivery date. If any delays appear likely, it is the responsibility of the Contractor to immediately inform the Purchaser. The providing of such information shall in no way relieve the Contractor from compliance with'the specified delivery date.

j ' Labor Dispute Notification Provisions J

14. In the event of any delay or threatened delay to the Contractor's

performance cf its Services because of any strike or labor dispute, the Contractor shall innediately notify Purchaser in writing of such an event.

Such written notice shall include a description of the nature, cause, date of commencement, and expected duration of any such delay or threatened delay and shall indicate whether it is anticipated that the completion dates will -

be affected thereby.

Payments 4 .15. All equipment and material shall be quoted and shipped on an F.O.B.

destination basis and full payment will be made by Purchaser within 30 days following receipt of complete material and invoice. Invoices pertaining to partial shipments will not be honored.

! 16. It shall be understood and agreed that the completion of all pay-monts for the work done and materials used, and the Purchaser's final acceptance, shall not relieve the Manufacturer and/or Supplier or its surety from its obligations and responsibilities under the terms of the agreement and in accordance with the attached specifications, or of making good any latent defects without additional cost to the Purchaser.

Tests and Inspection l 17. The Purchaser may appoint inspectors to follow the progress of the work, the mannar in which it is being done, materials in process of manu- -

facture or at point of delivery, and with authority to reject defective materials at either source of supply or point of delivery at any time, or to suspend any work not being properly done, or not in accord with the plans and specification. ,

18. The Purchaser shall have the right to conduct source inspection and quality assurance program surveys and audits at the supplier plants. The Purchaser shall have free access to work, and to all parts of the Contractor's plant engaged in work on equipment and/or materials to be supplied the Pur-chaser, at all times while work on this Contract is being performed. The 7 MAR 77 3

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fyy Contractor shall afford the Purchaser free of cost all facilities for the

' 7 -:P convenience of the Purchaser in order that the Purchaser may be sarisfied that all materials and workmanship are in accordance with the specifications.

7; oq ~ Rf.} The same free access privileges to che Purchaser shall extend to all Con-

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tractors subtier Suppliers plants and facilities supplying material, fabri-

l. . D. cation, components, systems, or services, hereunder.

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, n3 19. The Purchar>er shall have the right, at any time within 180 days after the complete erection of the equipment, to make, at his own expense, D.[ ,f.{p? such tests as he may deem proper or necessary to satisfy himself that the

~if.i equipment meets the requirements of the specifications in every respect.

i. M The Contractor shall, if he so desires and at his own expense, have the h.h 4i;@

right to have a witness present at such tests to see that the equipment is properly operated and to make such observations as he may desire. Should n.pp this test show that the equipment does not meet all the requirements of j.i 3 the specifications or guarantees, the Contractor shall, at his own expense,

..; make such other tests as may be necessary to the fulfillment of the Coatract.

? y?. f jf 5. 20. In event of the equipment failing to meet the requirements of the Qg ,apecifications or guarantees in any respect, the Contractor shall within a g.16 reasonable time and at his own expense, make such alterations and or replace-

..Yl ments as may be necessary in order that the equipment and its performance -

[: Y ly shall conform to the requirements of the specifications and guarantees; gA ] and the Contractor shall, at his own expense, make such additional tests as the Purchaser may require to show the effects of such alterations and

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"(. - replacements on the equipment and its performance.

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$ Patents

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.; 4 21. The Contractor shall indemnify, save harmless, and defend the

'f h Purchaser with regard to all claims, suits, and proceedings against the

.l}@ Purchaser based on the contention, whether groundless or not, that any apparatus, or part thereof, furnished under the Contract (regardless of by whom designed, fabricated, or manufactured) constitutes an infringement of any patent. The Contractor shall pay all costs and expenses of investi-gation, defense, and settlement or judgment of any such claim, suit, or proceeding. In case the said apparatus, or any part thereof, ia held in any suit to constitute infringement and the use of said apparatus or part is enjoined, the Contractor shall, at its own expense, either (1) procure for the Purchaser the right to continue using said apparatus or part, (2) replace same with non-infringing apparatus, or (3) modify same so chat it becomes non-infringing. If the Contractor is unable to comply with any of the alternatives in the preceding sentence, then the Contractor may, upon terum and conditions satisfactory to the Purchaser, remove said apparatus ana refund the purchase price and the transportation and instal-lation costs thereof.

This provision shall take precedence over Paragraph 6 of any Purchase Order which Purchaser may issue hereafter, insofar as said Paragraph 6 relates to patents.

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e Taxes

22. All Federal, State or other governmental division taxes and contri-bution for unemployment compensation, or old age benefits, etc., now or hereafter effective shall be included in the prices quoted with the exception of the State of Georgia Sales or Use Tax which the Purchaser shall be responsible for, by authority granted by the State of Georgia Revenue Department, in accordance with the permit for operating under Rule 16 of the Rules and Regulations of Georgia Sales and Use Tax.

Alternates

23. Any alternates to the specifications which the Contractor desires to bid upon, shall be clearly indicated as such, and shall be set apart from the bid covering only the Purchaser's Specifications.

Proposal Form

24. Contractors shall submit their bids in exact conformance with the Proposal Form if such is contained in the specifications. Any alternates other than those called for in the specifications shall follow the completed ,

Proposal Form. -

Contractor's Supervisory and Service Personnel

25. The Contractor's erection supervisors, service men, startup een or any similar employees for whom the Purchaser will be invoiced on an

- hourly on per dien basis and/or for expenses must report to the Purchaser's Project Superintendent and Field Office Supervisor or their authorized representative before beginning any such services at the site. They must also report before leaving the jobsite due to a temporary suspension of their work, when returning to the jobsite after a temporary suspension of their work, and at the completion of their work.

26. The Purchaser must know of all Contractor's employees at the job 4

! site whose time and/or expenses are not included in the lump sua equipment j~ price in order to verify invoices and time and expenses. Failure of the Contractor to comply with these requirements will be cause for rejection of any invoice for such time and/or expenses.

Domestic Materials 1 27. All materials and equipment to be furnished under this Inquiry shall be of domestic manufacture unless otherwise noted as an " Exception" in the Contractor's Proposal.

Price Adjustment 4

28. Bidder shall quote current prices in effect on the bid closing date. Whenever the current prices quoted are not firm, Bidder shall quote current prices which shall be subject to adjustment (upward or downward) 7 MAR 77 5 1

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at ties of shipment. The following information shall be included under the Price Adjustment ~section of the Proposal Form and shall be subject to the conditions stated in that section.

a. The indices to be used.

I b. Starting date of adjustment.

c. Ending date of adjustment.

Definition of the final shipment should it affect the end date of adjustment.

1. For equipment shipments of I carload or less, the date of the bill of lading shall be used for the date of adjustment.

2. When equipment delivery involves several carload shipments, the Bidder shall define the end date of adjustment as the date of the bill of lading on a certain specified item of equipment.

d. When using an index averaging method for adjustment based on equipment fabrication dates, the Purchaser shall be advised ,

as soon as possible when the actual starting and ending dates for fabrication become known.

e. The maximum limit of adjustment.

Warranty

29. The contractor warrants to the Purchaser that the equipment described herein and to be furnished in connection with this purchase will be of the kind and quality described herein, free of defects in design, workmanship, and material, and shall conform to and perform in accordance with the characteristics and specifications referred to herein. The foregoing warranties shall be in lieu of all statutory warranties except for the warranty of title and against infringement.

30. Contractor shall promptly make all adjustments, repairs or replace-ments necessary, including direct rail or truck transportation charges, to remedy any failure or deficiency in the equipment furnished hereunder resulting from the defects in the design, workmanship or meterials used in producing the equipment which shall appear within 12 months from the date the equipment and/or material is placed into service, or within 18 months from the date of shipment, whichever occurs first. The Purchaser shall assist in every mannar in minimizing the expense of such repair work includ-ing removal from service and loading for shipment, any equipment and/or material which must be returned to the factory.

Where repaired or replacement parts or additional work are furnished, they shall be subject to the same warranties, the same conditions, and the same remedies provided for the original equipment; provided that the warranty period for repaired or replacement parts or for additional work shall be 7 MAY 77 6 t

for the same period as the original part or work extending from date of installation of repaired or replacement parts or from performance of the additional work.

31. The rights and liabilities imposed under these paragraphs under

" Warranty" shall be in addition to the rights and liabilities imposed in other paragraphs and nothing stated herein shall be deemed to affect or alter the liability assumed by the Contractor under other paragraphs.

Liability of the Contractor

32. The Contractor shall defend, indemnify the save harmless the Purchaser, its representatives, agents, and employees from and against all i

demands, claims, suits or actions of any character, including costs of investigation and defense on account of death or injury to persons (including representatives, agents and employees of either of the parties) or damage to property (including property of either of the parties) resulting from any ;

act of negligence of the Contractor or his agents or employees of either, [

whether or not constituting negligence, which act or omission occurs in

, the performance of any of the obligations imposed herein. The Contractor further agrees to defend, save harmless, and indemnify the Purchaser against ,

any loss or expense as aforesaid resulting from any breach of the provisions of Paragraph 26,above.

33. In addition to the Contractor's express warranty of the equipment

- as set forth in the warranty clause applicable thereto, if any portion of the equipment shall prove to be damaged as a direct result of negligent g technical direction of or assistance in installation, inspection, or instruc-tion within 1 year from the date equipment is placed into service, the Con-tractor, when notified therof, shall correct such damage at its own expense, including the cost of any necessary labor by repairing or replacing the parts directly affected by such defective technical direction, or assistance, I

inspection, or instruction. The Contractor is liable and responsible for technical direction or assistance, of inspection, installation and instruc-tion or for any claims of any kind arising out of or connection with technical direction or assistance, inspection and instruction whether in contract, tort (including negligence), or otherwise.

Assignment

34. The Purchase Order shall not be assigned by the Contractor by operation of law or otherwise without the prior written consent of the Purchaser. The Purchaser Order shall not be deemed an asset of the Contrac-tor and at the option of the Purchaser, and upon 5 days notice, shall termin-ate in the event of any voluntary or involuntary receivership, bankruptcy, or insolvency proceedings affecting the Contractor.

Defaults

! 35. Time is of the essence. If the Contractor fails to perform any of its obligations hereunder, the Purchaser will be entitled to all remedies provided by law and without limitation to recover any replacement and repair i

7 MAR 77 7

costs. If Contractor fails to give Purchaser adequate assurance of perform-ance after written demand therof when reasonable grounds for insecurity arise, then Purchaser will be entitled to cancel the Purchase Order in whole or in part, without liability for any cancellation of other charges or for any of the Apparatus unshipped at the time of such cancellation. In the event of any such cancellation, Purchaser may procure the Work elsewhere similar to that which should have been shipped hereunder. The Contractor ,

shall be liable for the difference between the cost of such procured aork and the Purchase Order price together with all damages suffered by Purchaser.

Purhcasar may withhold any money otherwise payable to Contractor and apply the same to the payment of any suas which Contractor may owe to Purchaser.

Purchaser's failure to notify Contractor of a rejection of the Apparatus or to specify with particularly any defect in the Apparatus af ter rejection or acceptance thereof will not bar Purchaser from any remedies therefore which it may otherwise have.

l Changes i'

36. No changes shall be made in this specification unless authorized in writing by the Purchaser. The Furchaser may, by written change order, make any changes, including additions or omissions in quantities ordered, or in the specification. If any such change affects the amount due or the time of performance hereunder, an equitable adjustment will be made. The -

Purchaser may at any time by written change order cancel the Purchase Order as to all or any porticn of the Apparatus then not shipped, subject -

to an equitable adjustment between the parties as to the Apparatus then in progress, provided that no such adjustment shall be made in favor of the Contractor with respect to any of the Apparatus which is Contractor's j standard stock. No such cancellation shall relieve the Purchaser or the Contractor of any of their obligations as to any of the Work furnished hereunder. Any claim for adjustment hereunder must be asserted by the Contractor in writing within 30 days from the date when the change i or cancellation is ordered.

1 Signature

37. If the proposal is made by an individual, it shall be signed with his full name, and his address given. If it is made by a partnership, it i shall be signed with the partnership name by a full partner, who shall also sign his full name and his address, and the names and addresses of all other partners shall be given. If it is aide by a corporation, the name of the corporation shall be stated and the Corporate Seal affixed to the Proposal Bidding Sheet.

Scope of Work

38. The Bidder shall make his Proposal with the understanding that the specification and applicable drawings are intended to cover all of the work to be furnished and, unless expressly excluded, any and all labor and

materials not indicated therein but which may be necessary to complete l any part of the Work in a proper, substantial and workmanlike manner, are l to be furnished by the Contractor without additional charge or cost to l

the Purchaser.

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Proprietary Information 4

39. This invitation and all drawings, design, specifications and other data appended or related thereto are furnished only as information necessary to preparation of a proposal or to complete the Work and are the property of the Purchaser and shall not be used for any purposes other than the perfor-mance of this proposal or any resulting Purchase Order. The drawings and -

data submitted by the Bidder shall become the property of the Purchaser and will not be used for any other than the instant purpose.

Assembly and Shipping

40. The Apparatus shall be shipped in assembled units consistent with good shipping practice. When items must be disassembled for shipment they shall be matchmarked. All units and their containers shall be piece marked and show the Purchase Order and item number. Machined and other unpainted surfaces shall be fully protected from impact and weather damage with all holes and nozzles plugged or covered.

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, Method of Shipment

41. Delivery at the jobsite via rail and motor carrier is available. -

The Purchaser may specify the carriers and routing to be used providing the carrier (s) or routing specified does not increase Contractor's cost;

however, Contractor shall not modify Purchaser's instructions in this l respect without prior approval by the Purchaser. Contractor agrees to furnish Purchaser realistic estimates of not and gross weights, expected

shipping points and shipping classifications.

Cooperation and other Manufacturers

42. The Contractor shall cooperate with other manufacturers furnishing

, associated equipment or equipment connecting directly thereto. The Con-tractor shall exchange with other manufacturers all necessary drawings, dimensions, templates, gauges and other information required to insure a i combined installation that is most suitable in every respect within the I intent of the specification, and to eliminate delays in manufacture or installation. The Contractor shall keep the Engineer informed of all such j coordination by copy of his correspondence to other manufacturers.

l Expediting i

43. The Purchaser shall be allowed access to the Contractor's shops 2

and those of the Contractor's suppliers to expedite the work. Contractor shall furnish Purchaser, at no additional cost, semi-monthly progress

, reports and scheduling information in sufficient detail to facilitate i

realistic evaluation of Contractor's performance. The reports and/or schedules must cover the complete status and progress of engineering, i fabrication, subnatoriala and/or labor. Contractor shall furnish unpriced copies of purchase orders to Subsuppliers upon request.

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Right to use Apparatus Requiring Corrections

44. If, after the Apparatus has been installed, it is discovered that it or any part thereof may require correction, the Purchaser shall never-theless have the right to use such Apparatus until such time as it is J convenient that such Apparatus be removed from service for correction.

Quality Assurance and Quality Control

[ 45. The Bidder and Contractor shall verify conformance to q;ality requirements by furnishing documentation that is identified in the specifi-

cation, and in Part C, Drawing and Data Requirements, of the Proposal Form.

When nuclear safety class items are involved the same requirements

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will apply and, in addition, the Bidder and Contractor will be required to have written procedures that comprise his quality program. The written procedures shall conform to the Nuclear Regulatory Commission Regulation

? 10 CFR 50, Appendix B as defined in ANSI N45.2-1971 Quality Assurance Program Requirements for Nuclear Plants. Specific criteria of ANSI N45.2

.~ to which the Bidder and Contractor must furnish procedures are identified b in the Quality Program Requirements section of Part C of the Proposal Form, i

The Purchaser shall have free access to the work and to all parts of the Contractor's plant engaged in vork on equipment and/or materials to be i supplied the Purchaser, at all times while work on this Contract is being performed. The Contractor shall afford the Purchaser free of cost, all facilities for the convenience of the Purchaser in order that the Purchaser i may be satisfied that the Quality Program and all materials and workmanship j

are in accordance with the specifications. The same free access privileges

provided to the Purchaser shall also extend to all Contractors subtier j suppliers plants and facilities supplying material, fabrication, components, e systems or services hereunder.

The Purchaser shall have the right to conduct surveys and audits of the

suppliers Quality Program of all functional groups that have an effect on quality. Audits may be conducted by one individual or by a team of auditors, and will take place when deemed necessary by the Purchaser. The same survey 5

and audit privileges shall extend to all subtier Contractor's plants and facilities.

Bidder's Knowledge f 46. The Apparatus will be used in and become a part of a nuclear-

} electric generating station. Bidder shall be knowledgeable of conditions i that may arise during the design, construction, startup and operation of a i nuclear-electric generation station, and shall make his Propscal consistent i with such conditions.

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Correspondence

47. Subsequent to notification of award, the successful Bidder shall 4

forward all correspondence, in original and 7 copies, relating to price, terms or schedule to Georgia Power Company, c/o Bechtel Power Corporation,

. Procurement Department, Los Angeles Power Division, P.O. Box 60860, Terminal Annax, Los Angeles, California 90060, Attention: (Designes on Bid Request Cover Page).

Correspondence relating to engineering shall be forwarded in original and 7 copies, to Bechtel Power Corporation, Los Angeles Power Division, Attention: J. D. Duffin, Project Engineer, at the address shown above.

The Purchaser reserves the right to designate additional persons and locations to which copies of all correspondence relating to the Work shall be forwarded by the Contractor.

Insurance P

! 48. Insurance to be provided by Purchaser. Purchaser shall maintain, at its own esponse for itself, each Contractor and each Subcontractor, the following forms of insurance in the amounts specified. This insurance will apply to the operations of and for each Contractor and Subcontractor (unless expressly excluded by name or class) at the project site only

! (and not at any other place). The insurance will terminate upon completion of the work except that Completed Operations Liability Insurance will continue for a period of 3 years from the acceptance of the total job by j- the owner.

a. Insurance coverage for the legal liability of the Contractor,

, and his Subcontractors, for claims for personal injuries to j the Contractor's or his Subcontractor's employees engaged

! in this work and for death resulting therefrom under the Georgia Workmen's Compensation Act,

b. Insurance coverage for the legal liability (including I contractual) of the Contractor, and his Subcontractors who may I

be engaged in this work, for claims or damages for personal injuries or for death resulting therefrom arising out of the work to be performed by the Contractor or his Subcontractors, to persons other than employees of the Contractor or Subcontractors engaged in the work in an amount of $10,000,000 for any one occurrence.

c. Insurance coverage for the legal liability (including contractual) of the Contractor, and his Subcontractors who may be engaged in this work, to pay claims for damages to property belonging to other than euch Contractor, or his Subcontractors, in the amount of $10,000,000 for any one occurrence.

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d. Insurance coverage for physical loss or damage to Contractor's equipment on the jobsite for the following amounts:

Actual cash value of equipment at time of loss.

e. The Purchaser will obtain direct damage (All Risk Builder Risk) insurance and cause the Contractor and his Subcontractors who may be engaged in the work, to be named as an insured. As evidence of this insurance, and prior to the beginning of any work the Purchaser shall submit to the Contractor a certificate providing the above coverage and which verifies that the said policies.have been properly endorsed to meet the above require-ments.

The Contractor represents and warrants that no cost of insurance, indemnifications, waivers or reserves for contingencies is or will be included in any bid for costs or will otherwise be changeable to the Purchaser, except as to automobile liability insurance to be provided by Contractor.

49. Insurance to be provided by Contractor. Prior to the commencement of any work, the Contractor and his Subcontractors shall procure and -

thereafter maintain during the life of the contract, Automobile Liability Insurance for not less than the following limits:

Bodily Injury $250,000 Each Person

$500,000 Each Person Property Damage $250,000 Each Accident The insurance will apply to all owned, non-owned or hired automobiles to be used by the Contractor or Subcontractor in the performance of work on his job.

l Each Contractor or Subcontractar,shall furnish a certificate of this l insurance which shall contain a provision for 10 days prior notice of

{ cancellation or material change to Georgia Power Company, which notice l shall be in a form provided by or suitable to Georgia Power Company.

1 Any insurance not described herein which the Contractors or Subcontractors desire for their own protection shall be their own responsibility and at their sole expense.

Drawins and Data Submittals

50. It is of utmost importance that the contractor commence preparation of the required engineering drawings and data immediately upon notification of award and that he prosecute the Wbrk in a manner that will insure submittal of this technical data on or before the dates established by the Purchaser.

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i m-w Specification or Bill of Material k

51. The Invitation to Bid, General Provisions (where applicable),

Instructions :o Bidders, Specific Conditions, Technical Provisions, E Appendices, Proposal Form and any supplements, drawings, sketches and Data =

Sheets attached thereto, or referenced therein, and any addenda thereto i" comprise the complete Specification or Bill of Material and the resulting Purchase Order or Contract shall incorporate and be based on these documents. y n_

Location E E.

52. The Alvin W. Vogtle Nuclear Plant site is located in Burke County, Georgia approximately 34 miles South East of Augusta, Georgia on River Road approximately 5 miles N.E. of State Highway 23.

Transportation Facilities

53. The Alvin W. Vogtle Nuclear Plant will be served by rail freight h F

with a siding at Greens Cut, Georgia and by motor freight by those carriers authorized to serve this area.

Delay in Manufacture or Delivery

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54. The Manufacturer shall not be liable for damages resulting from delays in delivery or failure to manufacture or deliver where such delays _

or failure result from (1) acts of God, acts of the Purchaser, acts of --

i' civil or military authority, priorities, fires, strikes, floods, epidemic, war, riot, (due to causes beyond its reasonable control) to obtain materials @

necessary for the manufacture of the equipment herein described.

E

55. However, in the event of any occurrence which the Manufacturer [

considers may cause a delay in the manufacture or delivery of the equipment E herein described and which will extend the delivery date(s), the Purchaser ;

shall be so notified in writing promptly. If such delay will extend the g delivery date so as to make it impossible for the Purchaser to comply with [

the requirements or orders of a regulatory commission having jurisdiction -

or if such delay will cause Purchaser to default on a Contract or obliga-tion for service to its customers or to the public with respect to which it has a outy to serve, the Manufacturer shall consult with the Purchaser to determine if and by what means another delivery date could be established i whereby the Purchaser could utilize such equipment without violating such ;

orders of such regulatory commissions or defaulting on such Contracts or ;

other service obligations. ;

Subcontracts ,

-- 56. The Manufacturer shall not award any portion of this work to any "

Subcontractor nor employ any Subcontractor to assist in the performance of the work without first obtaining the written approval of the Purchaser. _

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57.. In uhe event the Manufacturer obtains the Purchaser's approval to sublet any part of the work, then the Manufacturer agrees to bind the Subcontractor to the terms of these Instruction to Bidders and General Conditions and the specifications and other documents comprising a part of the Contract between the Manufacturer and the Purchaser as far as applicable to the Subcontractor's work. The Manufacturer shall be as fully responsible to the Purchaser for the acts and omissions of his Subcontractors and of the persons either directly or indirectly employed by his Sub-contractors as he is for the acts of the persons directly employed by himself. The Manufacturer shall in any event remain subject to all the terms, conditions and obligations of the Contract and the execution of a Subcontract shall not relieve him therefrom.

Cancellation i

58. With respect to the successful Bidder for the equipment covered by this Inquiry, it shall be understood and agreed that the Purchaser will retain the right to cancel the order at any time up to the time at which the Contractor must order materials and begin manufacture of the equipment specified. In the event of cancellation, the Purchaser will pay for the actual engineering expenses incurred by the Manufacturer, plus a nominal sua for overhead. The Bidder's Proposal shall clearly state the latest "

date that the equipment can be cancelled by the Purchaser without incurring any expenses other than those stated above. The Bidder shall also clearly outline the basis for determining any engineering and overhead expenses that might be chargeable to the Purchaser by reason of this provision.

The Bidder shall understand in connection with the cancellation provision that it shall not in any way interfere with the normal preparation of drawings and commencement of engineering which shall begin immediately upon award of this business and shall proceed at a rate that will not delay the Contractor in supplying the Purchaser with drawings and complete engineering information.

Deferment

59. With respect to the successful Bidder for the equipment covered by this Inquiry, it shall be understood and agreed that the Purchaser will retain the right to defer shipment, provided the Contractor is notified of such deferment 1 year prior to scheduled shipment. In the event of deferment up to but not beyond 1 year after scheduled shipment, the Bidder shall state what effect if any, such deferment will have on any of the prices and/or pricing provisions contained in the base proposal. All other terms and conditions shall remain unchanged unless modified by mutual agreement. In the event of deferment beyond 1 year after scheduled shipment, the order shall be cancelled unless mutually satisfactory terms and conditions can be agreed upon.

7 MAR 77 14

Qualification of Bidders

60. The equipment offered in response to this Inquiry shall be of highest quality in materials and workmanship and shall be capable (from demonstrated experience) of full compliance with the specification require-ments as related to capacity, performance and design adequacy. In order to receive full and equal consideration each Bidder must be able to show that he has manufactured and placed in satisfactory and regular operating service equipment similar in design and equivalent in size, capacity, general design, etc., to that covered by this Inquiry. A list of installation similar to the equipment bid upon shall accompany each bid.

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7 MAR 77 15 i

TECHNICAL PROVISIONS FOR 5 KV AND 15 KV POWER CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PLANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ01 -

REVISION 1 AUGUST 22, 1980 PROJECT CLASS 12E

. X3AJ01 R;v. I TABLE OF CONTENTS 1.0 SCOPE 1.1 WORK INCLUDED 1.2 WORK NOT INCLUDED 2.0 QUALITY STANDARDS 2.1 GENERAL 2.2 REFERENCED CODES AND STANDARDS 2.3 ABBREVIATIONS 3.0 CHARACTERISTICS 3.1 PHYSICAL 3.2 SERVICE CONDITIONS 3.3 ENVIRONMENTAL CONDITIONS 4.0 DESIGN AND CONSTRUCTION

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4.1 DESIGN REQUIREMENTS 4.2 MATERIALS AND PROCESSES 4.3 IDENTIFICATION AND MARKING 4.4 WORKMANSHIP 5.0 INSPECTION AND TEST 5.1 GENERAL 5.2 INSPECTION 5.3 TESTS 5.4 INDEPENDENT TESTING ORGANIZATIONS 5.5 TEST REPORTS 6.0 PREPARATION FOR DELIVERY 6.1 EQUIPMENT LEVEL 6.2 PACKAGING 6.3 SHIPPING i

X3AJ01 Rev. 6 ATTACHMENTS ATTACHMENT I REQUIREMENTS FOR KERITE CABLE (ONLY INCLUDED IN KERITE COPY OF SPECIFICATION K3AJ01)

ATTACHMENTS EA ENVIRONMENTAL CONDITIONS EA-1 CONTAINMENT BUILDING, REY. 6 EA-2 CONTAINMENT BUILDING, REV. 6 EA-3 CONTAINMENT BUILDING, REV. 6 FIGURE 9 TEMPERATURE CONDITIONS FOR ENVIRONMENTAL QUALIFICATION INSIDE CONTAINMENT (VAPOR 6 REGION), REV. 6 FIGURE 11 PRESSURE CONDITIONS FOR EQUIPMENT QUALIFICATION INSIDE CONTAINMENT, REV. 6 APPENDICES APPENDIX EA QUALIFICATION REQUIREMENTS FOR SAFETY-RELATED EQUIPMENT, DEVICES, AND INSTRUMENTATION REY. 3 l

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I 11 l

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X3AJOl Rev. 6 1.0 SCOPE 1.1 WORK INCLUDED This specification covers the design, manufacture, inspection, testing, and delivery of 5 kV and 15 kV Power Cable on a " Contingent Purchase Order" basis. The quantities shown in the Proposal Form represent estimated l l

requirements and may be subject to change (increase / decrease) according to actual job requirements. Upon receipt of " Release to Ship" order, Con-tractor is to ship the quantities requested. The order is to stay open until January 1903.

NOTE: Cable manufactured by Kerite Company shall be in accordance with '

this specification as modified by Attachment 1.

1.2 WORK NOT INCLUDED The following items are not included:

1. Receiving, unloading, handling, and storage of cables at the jobsite.

2. Installation and connections of cable at the jobsite.

3. Field Testing, unless specified.

2.0 QUALITY STANDARDS 2.1 GENERAL A. All work shall be in accordance with the applicable portions of the latest issue of all Codes, Standards, Specification, etc., referenced within this Appendix and other implementing documents.

B. Latest issue is defined as the issue (including intest published addenda or supplements in force on the date of award (either verbal or by Purchase Order) of tho' order. Adoption of any subsequent issues shall be subject to Purchaser s approval prior to implementation.

2.2 REFERENCED CODES AND STANDARDS ANSI N45.2 - 1971 Quality Assurance Program Requirements for Nuclear Power Plants ANSI N45.2.2 - 1972 Packaging, Shipping, Receiving, Storage and Handling of Items for Nuclear Pos.wr Plants ASTM B 33 Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B 8 Specification for Concentric. Lay. Stranded Copper Conductors, Hard, Medium-Hard or Soft ASTM B 189 Specification for Lead-Coated and Lead-Alloy-Coated 6 Sof t Copper Wire for Electrical Purposes ;

i 1

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ 1

X3AJ01 .

Rxv. 4 IEEE 323 IEEE Standard for Qualifying Class IE Equipment for Nuclear Power Generating Stations s

IEEE 383 IEEE Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations 4l IPCEA S-19-81 Rubber-Insulated Wire and Cable for the Trans-mission and Distribution of Electrical Energy IPCEA S-68-516 Ethylene-Propylene-Rubber-Insulated Wire and Cable for the Transmission and Distribution of Electrical Energy ,

AEIC 6 Specification for Ethylene Propylene Rubber Insu-lated, Shielded Power Cables, Rated 5 through 65 kV NEMA WC-21 Non-returnable Reels B. If a Bidder has any reason for deviating from any of the specified Codes and Standards, he shall state in his Proposal the exact nature of the change and his reason. Omission of any Codes and Standards does .

not relieve the Manufacturer of his responsibility to follow all applicable Codes and Standards.

2.3 ABBREVIATIONS The abbreviations listed below shall have the following definitions where used:

AEIC - Association of Edison Illuminating Companies ANSI - American National Standards Institute ASTM - American Society for Testing and Materials AWG - American Wire Gauge IEEE - Institute of Electrical and Electronic Engineers IPCEA - Insulated Power Cable Engineers Association NEMA - National Electrical Manufacturers Association 3.0 CHARACTERISTICS 3.1 PHYSICAL A. Armored cable shall be suitable for indoor installation in cable tray, or cable racks. Non-armored cable shall be suitable for indoor or outdoor installation in underground duct bank, and conduit. Outdoors, the cable may be exposed to sunlight, rain, dust, etc.

2

. X3AJ01 RIv. 1 B. All cables shall be designed for an installed life expectancy of 40 years at the specified service and environmental conditions.

C. All cable is intended for use at conductor temperatures not exceed-ing 90 C. Continuous conductor temperatures of 90 C shall not prevent the cable from successfully performing its intended function.

3.2 SERVICE CONDITIONS

1. 5 kV Power Cable (Class IE)

a. System: 4160 volt, 3 phase, 60-hertz, resistance grounded neutral

b. Insulation Level: 8,000 volt (133 percent level)

c. Maximum Conductor Temperature: 90 C - continuous 130 C - emergency 250 C - short circuit -

2. 15 kV Power Cable (Class IE)

a. System: 13,800 volt, 3 phase, 60-hertz, resistance-grounded neutral

b. Insulation Level: 15,000 volt (133 percent level)

c. Maximum Conductor Temperature: 90 C - continuous 130 C - emergency 250 C - short-circuit 3.3 ENVIRONMENTAL CONDITIONS The cable shall be capable of normal operation during or after exposure to any of the following conditions. The cable will be subjected to outdoor ambient temperatures and dust during construction and startup at which time it may be in service.

3.3.1 Altitude of Jobsite 220 feet above mean sea level. 1 3

.___ _ _ - . - .__ _ - - - - .-. . . . - - ~ -_ - - - _ , - - - . - -

X3AJ01 .

Rtv. 3

3.3.2 Temperature The atmospheric temperatures at the jobsite are as follows

1. Maximum Summer Temperature: 98 F dry bulb (82 F wet bulb).

2. Minimum Winter Temperature: 17 F dry bulb.

3.3.3 Humidity The relative humidity ranges from 45 to 100 percent, the average being l 72 percent.

3.3.4 Containment Service Conditions 7

The 15 kV cables shall be suitable for use in the containment building under the following normal conditions:

1. Continuous operation in a 120 F ambient temperature at 50 percent

. relative humidity.

2. Forty year integrated radiation dosage of 5.0 x 105 rads. --

3. A containment pressure regulated between 13.2 psia and 17.7 psia.

i NOTE: Deleted 4

3.3.5 LOCA Conditions All cables shall, at any time during their 40 year expected lifetime, be able to withstand (maintain electrical integrity during and after) the conditions of a Loss-of-coolant accident (LOCA) inside the containment.

)3l (See Environmental Designator IB of Attachments EA).

4.0 DESIGN AND CONSTRUCTION 4.1 DESIGN REQUIREMENTS l 4.1.1 General Neither asbestos material nor PVC shall be used in the cable construction.

The following general features shall apply. No alternate cable construction

will be accepted. Cables with 3.0 inches or larger 0.D. shall be designed i for bending radius to a minimum of eight times the cable 0.D. There shall be no splices of completed cable assemblies.

4 4.1.1.1 15 kV, 3/c Armored Cable (Class IE) i

) The 15 kV armored cable (for use in cable tray) shall have each individ-ual conductor provided with an extruded semiconducting strand screen over I

the conductor, Ethylene Propylene Rubber (EPR) insulation, extruded i

I

! 4 i

, X3AJ01 Rsv. 1 semiconducting screen over the insulation, copper shielding tape and flame-retardant Hypalon (chlorosulfonated polyethylene) jacket. The individual insulated and jacketed conductors shall be cabled with flame and moisture-resistant, non-wicking fillers into a round core with flame-resistant binder tape and armor interlocked galvanized steel overall Cover.

4.1.1.2 15 kV, 3/c Non-Armored Cable (Class 1E)

The 15 kV non-armored cable (for use in underground duct and conduit) shall have each individual conductor provided with an extruded semicon-ducting strand screen over the conductor, EPR insulation, extruded semi-conducting screen over the insulation, copper shielding tape and flame-retardant Hypalon Jacket. The individual insulated and jacketed con-ductors shall be cabled with flame and moisture-resistant non-wicking fillers into a round core with flame-resistant binder tape, and Hypalon overall Jacket.

4.1.1.3 5 kV, 3/c Armored Cable (Class 1E)

The 5 kV armored cable (for use in cable tray) shall be of the same general construction as the 15 kV armored cable, except without insulation _

screen and shield.

4.1.1.4 5 kV, 3/c Non-Armored Cable (Class IE)

The 5 kV non-armored cable (for use in underground duct and conduit) shall be of the same general construction as the 15 kV non-armored cable.

4.1.2 Conductors

1. Conductors shall be soft or annealed tin-coated copper in accordance with ASTM B 33 or lead alloy coated in accordance 1 with ASTM B 189.

2. Conductor stranding shall be Class B in accordance with ASTM B 8.

4.1.3 Conductor tereenina (or Shield) i Conductor screening shall be an extruded semiconducting thermosetting EPR compound material compatible with the insulation and the conductor and in accordance with Section 2.4 of IPCEA S-19-81. Conductor screen thickness shall be not less than 20 mils. The outer surface of the conductor screen l1 shall be cylindrical and shall be firmly bonded to the overlying insula-tion. The conductor screen shall be free stripping from the conductor.

4.1.4 Insulation A. The insulation shall be rated 8 kV for 5 kV cable, and 15 kV f ar 15 kV cable, and shall be made of heat, moisture, radiation, and ozone resistant EPR compound.

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X3AJ01 .

Rov. 1 B. Color of insulation material shall be in contrast with the color of the extruded semiconductive insulation screen.

C. Insulation thickness are as specified in Table 1. The minimum thickness at any point shall not be less than 90 percent of the specified average.

TABLE 1 Rated Circuit Voltage System Conductor Average AC Test DC Test Phase to Phase Voltage Size Insulation Voltage Voltage Volts Level AWG or MCM Thickness kV kV Mils 1

2001-5000 4160 6 to 1000 140 22 55 above 1000 175 27 70

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8001-15,000 13,800 2 to 1000 220 33 80 above 1000 260 38 100 TABLE 2 15,000 VOLT CABLE Minimum Average Conductor Insulation Test Voltage, Corona Extinction Size Thickness, kV Level, kV (AWG - MCM) mils ac de (Unarounded System) 3/0-500 220 33 80 21.6 6

, X3AJ01 Rev. I 1 l

4.1.5 Insulation Screen '

A. The cable insulation screen shall be an extruded thermosetting semi-conductive compound in accordance with AEIC No. 6. The insulation screen shall be intimate with the insulation, and shall meet the stripping test requirements of Section D.3 of AEIC No. 6.

B. The following legend: " Semiconducting - Remove when splicing or terminating," shall be printed in ink at close regular interval (maximum of 24 inches) on the extruded insulation screen.

4.1.6 Insulation Shield When specified, the insulation shield shall be applied over the insulation screen in accordance with Section 4.1.1.2 of IPCEA S-19-81, except that i the tinned copper tape shall be at least 5 mils thick with a minimum 1 overlap of 12.5 percent."

4.1.7 Cablina and Fillers All cables shall be of round construction. The conductors of all multi-conductor cables shall be cabled, and where necessary the interstices _

filled, to provide a firm circular cross-section. The fillers shall be of a material compatible with the other components of the cable. They shall be nonwicking, noncombustible, not sticky, nonhygroscopic, and shall not adhere to the individual conductors or the separator or binder tape.

Precured fillers are preferred. A tape separator or binder shall be applied between the individual cabled conductors and the common overall Jacket or armor. The tape shall not affect color-coding of the conductors.

4.1.8 Binder Tape Cables shall have a binder tape helically applied with a minimum 10 percent overlap and a minimum thickness of 10 mils (0.010 inch). The binder tape shall be flame-retardant and compatible with both the individual components of the cable and the overall coverings.

4.1.9 Cable Jacket A. When specified, cable Jacket shall be heavy duty, flame-retardant, moisture , oil , radiation , and ozone-resistant Hypalon meeting the required tests specified in Paragraph 5.3 and IPCEA S-19-81, Section 6.4.

B. Jacket shall not be coated with or contain any lubricating or molding compounds that will interfere with the coloring of cable jacket.

C. Jacket thicknesses over the individual insulated conductor and the overall Jacket for multiple conductor cable shall be as specified in Table 4-6 IPCEA S-68-516. The minimum thicknesses at any point shall 1 not be less than 80 percent of the specified average.

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l X3AJ01 -

Rev. 6 ,

t 4.1.10 Metal Armor i

When interlocked armor is specified, it shall be galvanized steel as specified in IPCEA S-68-516 , Section 4.5.7.

4.2 MATERIALS AND PROCESSES j 4.2.1 Materials All materials used in fabrication shall be new and meet the requirements of this specification, and shall be subject to the approval of the Purchaser.

All materials, supplies, and articles not fabricated or manufactured by the Contractor shall be the products of recognized reputable manufacturers who shall be required to maintain a quality program and supply documentary evidence of quality compliance with the requirements of this specification.

4.2.2 Defective Material A. If af ter the cable has been installed, it is discovered that it or any part thereof requires correction, the Purchaser will immediately notify the Contractor and shall have the right to use such cable until such time as it "

is convenient to the Purchaser that such cable be removed from service for correction.

B. If it is determined that defective cable was not damaged during shippLng or installation, but the defect (s) occurred in the manufacturing process, '

the cost of repairing and/or replacing such cable shall be borne by the manufacturer.

4.3 IDgMTIFICATION AND MARKING 4.3.1 Identification of Manufacturer The cable individual and overall Jacket shall have a durable lifetime identification which shows the manufacturer's name, year of manufacture, cable type, voltage class, number and size of conductors, cable code (see

! proposal for cable codes), and a unique serial number indicating the i

production run or batch of insulation and jacket compounds to provide 6 traceability. Marker tape placed within the cable under the armor is acceptable for armored cables.

i 4.3.2 Cable Lenath Indications sequential length markings are required for each cable reel. Beginning with

' the lowest number at the end adjacent to the real center, lengths shall 6l be marked at 1-foot to 3-foot intervals. Beginning and ending length markings shall be noted on the reet tag.

4.3.3 Phase Identification l

Multiconductor power cables shall have each phase conductor identified by color-coding using Method 1 of IPCEA S-19-81.

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X3AJ01 R2v. 1 4.3.4 Colorina of Cables The Contractor shall recommend paint and paint manufacturer, including complete identification and adequate instructions for field application. 1 The paint shall be compatible with the cable components and shall be indicated in Paragraph 12.3.c.

4.4 WORKMANSHIP The details of workmanship shall be of the highest quality consistent with intentions of this specification.

5.0 INSPECTION AND TEST 5.1 GENERAL 5.1.1 Witnessina The Engineer shall have the right to be present at the Contractor's factory for tests on the cable to determine the fulfillment of performance guaran-tees. The Engineer shall be notified at least 5 working days in advance of the date of inspection or testing which it is to make or witness. _

Presence of the Engineer to witness tests will not be required except on request of the Engineer. Certified copies of all performance test reports shall be furnished to the Engineer.

5.1.2 Field Tests If performance tests are to be made in the field, they shall be made at times and under conditions to be mutually agreed upon by the Purchaser and the Contractor.

5.2 INSPECTION 5.2.1 General Af ter award but prior to the beginning of manufacture, fabrication or instal-lation of materials, systems, or components, witness and hold points shall be established by the Purchaser to observe the performance of manufacturing processes, inspections, or tests to verify compliance with requirements of this specification and applicable Codes or Standards. Purchaser's Supplier Quality Representative (SQR) shall designate to the Contractor those witness and hold points in which he or the Purchaser will participate.

1. Witness points are defined as critical steps in manufacturing and testing whereby the Contractor is obligated to advise the SQR 3 to 5 working days in advance of the operation so that it may be witnessed by SQR, but the Contractor may proceed with the work past the witness point if the SQR is not available at the appointed time.

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X3AJ01 '

R:v. 3

2. Hold points are defined as critical steps in manufacturing and

)

testing whereby the Contractor is obligated to advise the SQR 3 to 5 working days in advance of the operation so that it may be witnessed by the SQR and the Contractor may not proceed with the work past the hold point except by written agreement from the Purchaser.

I 5.3 TESTS i

A. All standard factory tests called for by the Codes and Standards listed in Paragraph 2.0 shall be performed as they apply. These tests i

shall include, but not be limited to, physical and aging test, high voltage dielectric test (ac and de), conductor resistance measurements, insulation resistance measurements, partial discharge, and moisture absorption i tests. In addition, the completed cables shall pass the IEEE 383 Vertical

, Tray Flame Tests, and individual conductors from multiconductor cable assen-

! blies shall pass the Section 6.19.6 Flame Test of IPCEA S-19-81. All 1 cables shall be Class-1E and shall be qualified in accordance with IEEE 383, including furnished or recommended field splices, and furnished or recommended connections (terminations) for operation under LOCA, post-LOCA and Main-Stean-Line-Break (MSLB) as per Environment

'3 Designator IB of Attachments EA, and Appendix EA Qualification Require-ments, Rev. 3. Prototype copies of qualification tests using equal or ,,

i higher values of qualification tests shall be furnished with the proposal

! for review by the Purchaser.

B. The following tests shall be performed on all cable types. .

5.3.1 Conductor Test a

Before application of any covering, the cable conductor shall be tested in accordance with Section 6.3 of IPCEA S-19-81 and ASTM B 33 as applicable.

5.3.2 Insulation Tests Cable insulation material called for in this specification shall meet the following requirements:

1. Physical Requirements Before Atina j a. Tenaile strength, minimum, psi: 700 1

1

b. Elongation at rupture, minimum, percent: 250 l 2. Physical Requirements After Asina i

a. Af ter Air Oven Test (168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months at 121 +1 C) i

, 1. Tensile strength, minimum, percent of unaged value: 75 l

j 2. Elongation, minimum, percent of unaged value: 75 i

r i

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. X3AJ01 R;v. 1

b. ,

After Air Pressure Heat Test (42 hours4.861111e-4 days 0.0117 hours 6.944444e-5 weeks 1.5981e-5 months at 80 psi, 127 C)

1. Tensile strength, minimum, percent of unaged value: 85

2. Elongation, minimum, percent of unaged value: 75

3. Ozone Resistance Test Ozone concentration 0.025 to 0.030 percent by volume for 3 hour3.472222e-5 days 8.333333e-4 hours 4.960317e-6 weeks 1.1415e-6 months s:

3 No cracks resulting in insulation.

4. Accelerated Water Absorption

a. Electrical Method (inusersed at 75 C, tested at an average stress of 80 volts per mil, 60 Hz)

1. Dielectric Constant SIC (specific inductive capacitance) after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months immersion, maximum, 4.0.

2. Increase in SIC, 1 to 14 days, maximum percent, 3.5.

3. Increase in SIC, 7 to 14 days, maximum percent, 1.5.

4. Stability Factor af ter 14 days, maximum,1.0.

b. Gravinetric Method (Immersed for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months at 70 C)

After 7 days inumersion in water at 70 C, maximum as/sq. inch 8 l1

5. Lona Tere Water Stability Electrical Method EN 60 except water shall be maintained at 90 C Dielectric Constant, SIC at 80V/ Mil After 2 weeks immersion, max. 3.0 After 26 weeks immersion, max. 3.1 g Power Factor % at 80V/ Mil Af ter 2 weeks immersion, max. 1.5 Af ter 26 weeks immersion, max. 1.5 Stability Factor (SF)=80-40V/ Mil, power factors After 2 weeka immersion, max. 0.2 after 26 weeks immersion, max. 0.2 5.3.3 Jacketina Material Tests Jacketing raaterial called for in this specification shall be tested in accordance with IPCEA S-19-81, Section 6.4, and shall meet the following requirements:

1. Physical Requirements Before Agina

a. Tensile strength, minimum: 1800 psi 11

X3AJ01 .

R;v. 1

b. Elongation at rupture, minimum: 300 percent

c. Tensile stress at 200 percent elongation minimum: 500 psi

d. Set, maximum, percent: 30

2. Physical Requirements After Asina

a. After Air Oven Test at 121 11 C for 168 hour0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months s:

1. Tensile strength, minimum percent of unaged value: 85

2. Elongation at rupture, minimum, percent of unaged value: 50 1l

b. After Oil Immersion Test at 121 il C for 18 hours2.083333e-4 days 0.005 hours 2.97619e-5 weeks 6.849e-6 months

1. Tensile strength, percent of initial value, minimum: 60 -

2. Elongation at rupture, percent of initial value, minimum: 60

3. Electrical Requirement 1

Specific Surface Resistivity, Minimum Megohns - 200,000 5.3.4 Tests on Individual Conductors Results of the following tests shall be provided for specimens of each type of multiple insulated and jacketed conductor removed from the multiconductor cable assembly.

5.3.4.1 Electrical Tests Each individual insulated and jacketed conductor intended for multiconductor assembly, after a minimum of 6 hours6.944444e-5 days 0.00167 hours 9.920635e-6 weeks 2.283e-6 months immersion in water shall meet the following tests:

1. Hinh Voltaae ac Test Each conductor while still immersed shall be subjected to a high voltage 60 cycle test for 5 minutes at voltage values specified in Tables 1 and 2.

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X3AJ01 R;v. 1

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2. Insulation Resistance Test Following the 5 minute ac voltage test and while still immersed in water, each conductor shall show an insulation resistence, corrected to 15.6 C (60 F), of not less than the value of R calculated from the following formula:

R = K log 10 where:

a. R = insulation resistance in negohns per 1000 ft,

b. K = 50,000. (Minimum) i

c. D = diameter over insulation.

d. d = diameter under insulation.

3. High Voltane de Test Immediately after the Insulation Resistance Test and while still immersed in water, each conductor shall withstand without failure a 15 minute high voltage dc test at values specified in Tables 1 and 2.

5.3.4.2 Flame Test Individual conductors intended for multiconductor cable assembly shall be capable of passing the Section 6.19.6 Flame Test of IPCEA S-19-81.

5.3.5 Tests of Finished Cable 5.3.5.1 Qualification Tests

! The following prototype tests shall be performed.

i 5.3.5.1.1 Aging and Radiation Exposure A. Spectaea preparation - Form suitable lengths of insulated conductor

, into test coils so that the effective section of each coil under test will not be less than 10 feet.

B. Aging - Subject the coils to circulating air oven aging at a tempera-ture and time developed by plotting data using the Arrhenius technique or other method of proven validity to simulate installed life.

C. Radiation Exposure-Total - Expose oven-aggd specimens to samma radia-tionsuchasgobalt60toadosageof5.0x10 rade at a rate not greater than 1.0 x 10 rada per hour.

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X3AJ01 R;v. 1 D. After the radiation exposure, the specimens should be straightened and recoiled around .a mandrel with a diameter of approximately 20 times the insulated conductor diameter and immersed in tap water at room temperature.

While still innersed, these specimens shall pass a voltage withstand test for 5 minutes at a potential of 80V/ mil ac or 240V/ mil dc.

5.3.5.1.2 Flame Test 5.3.5.1.2.1 Vertical Tray Flame Test Prototype samples of cable identical in design, materials, and manufacture to the cables specified in this specification, shall pass the flame tests described below.

1. The requirements of IEEE 383 shall apply with the cable sample heat aged at 150 C for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months prior to flame test. The cable shall be subjected to a Ribbon Gas Burner Test in accordance with IEEE 383, Section 2.5. An alternate flame source is not acceptable.

2. In addition to the above flame test, the Contractor shall provide a prototype Flame Test Report using a 210,000 BTU gas burner flame l source, if available. Data on the 70,000 BTU test is required. .

5.3.5.1.2.2 Criteria A. The flame shall be extinguished after 20 minutes, and the following data shall be recorded:

1. Time for specimen to ignite following initial application of the flame.

2. Length of time specimen continues to burn following removal of the flame and whether there is flame propagation.

3. Maximum length of charred cable (insulation and/or jacket).

1 B. Cables that propagate flame are considered to have failed the test.

5.3.5.1.2.3 Test Specimens Sizes recommended for type tests, but not necessarily limited thereto.

h Test Size 5 kV and 15 kV, 3/c Vertical Tray Flame No. 250 MCH and No. 3/0 AWG Power Cable, Armored Test and Non-armored.

14

. X3AJ01 R:v. 2 5.3.5.2 Electrical Tests Perform electrical tests, high voltage ac, insulation resistance and high voltage de tests similar to Paragraph 5.3.4.1.

5.3.5.3 Production Tests N

Prior to shipping the manufacturer shall perform the following tests on each reel and shall include certified copies of the test results with the shipment.

5.3.5.3.1 Moisture Content Test (Production Test)

Cables shall be free of water. Evidence of water shall be cause for rejection of the cable. Certification that the cables provided do not have any water shall be provided.

5.3.5.3.2 Conductor Continuity

) Each length of finished cable shall be tested for conductor continuity.

5.3.5.3.3 Cold Bend Test .

The completed cable shall comply with a cold bend requirement of minus 25 C

! for Hypalon jacketed cable when tested in accordance with the procedure indicated in IPCEA Standard S 19-81 Paragraph 6.19.3.

5.3.5.4 Corona Level

Each length of completed cable shall be tested for Partial discharge

and shall comply with AEIC No. 6-75 maximum apparent discharge in picocoulombs specified in Table F1.

j 5.4 INDEPENDENT TESTING ORGANIZATIONS j The Contractor shall state whether or not there would be any objection to j the factory tests being witnessed by inspectors from an independent ensi-l neering organization or testing laboratory, should these services be

retained by the Purchaser.

i 5.5 TEST REPORTS I

Two transparencies and one print of Certified Test Data on all of the above tests shall be supplied to the Purchaser. The test reports shall also contain verification that the cable will pass the flame test specified.

Certified Test Reports showing that the cable satisfies the intent of this specification shall be submitted by the Contractor, fully certified and signed by the Engineer of tests. Documentation according to IEEE 383 l2 I

shall be included.

e I 15 I

i

X3AJ01 Rev. 6 6.0 PREPARATION FOR DELIVERY 6.1 EQUIPMENT LEVEL The cable covered by this specification is Level D in accordance with ANSI N45.2.2.

6.2 PACKACING The applicable packaging requirements of ANSI N45.2.2 shall apply in addition to the following:

A. The cable shall be placed on standard NEMA non-returnable reels in lengths as specified in the attached proposal.

Reels shall be of substantial construction to withstand multiple handling in transit and during ordinary storage and handling operations. They shall have drums with diameters at least 12 times the outside diameter of the cable shipped thereon, and the cable reel flange shall extend 3 inches beyond the last wrap of cable. The Contractor shall be responsible for any damage to the cable and/or the reels during transit resulting from improper packing, sealing, -

or blocking. Care shall be exercised to insure that no nells or foreign objects extend through the covering or lagging which might puncture or penetrate the cable.

s. 1. Cable reels shall be shipped upright on reel flanges unless '

the reels are 13 inches or less in diameter and weigh 50 pounds or less. Cable reels shall be shipped to a maximum of 10,000 pounds and 34 inch diameter reel. Reels will not be' of f-loaded by purchaser unless these requirement are met.

2. Whtte individual circuit lengths will require reel sizes and/or weights in excess of 34 inches and/or 10,000 pounds; as a result of owner's circuit length requirements, cable reels in this case may be shipped on suitable sized reels with prior GPC engineering approval.

C. All cable ends shall be taped or otherwise sealed to prevent the

entrance of moisture.

6.2.1 Cleanina Cleaning prior to packaging shall insure a minimum of site-cleaning. Any 6 dirt, oil residue, or other contamination (except the manufacturing process dusting powder) shall be removed. The Contractor shall eliminate all material that is defective according to this specification.

6.2.2 Cable Reel Markina Bach cable reel shall have an embossed metal tag securely attached, bearing the purchase order number, item number, cable code, reet number, length of cable, size of conductor, number of conductors, cable voltage rating, gross weight, tag number, if a tag number is included in the requisition, purchase order, and destination.

Rach side of each cable reel shall be marked as follows: STAND kgEL ON RIM ONLY. DO NOT LAY ON SIDE.

16

, X3AJ01 R;v. 1 6.2.3 Cable Lenaths Each cable reel shall have only one cable length per reel with a tolerance of -0 percent to +10 percent for each cable reel. Cable reels have a minimum length specified in the Specification Proposal section for each cable type and size. The Contractor awarded the order shall submit a detailed list of cable lengths per reel for acceptance by the Purchaser.

6.3 SHIPPING The applicable shipping requirements of ANSI N45.2.2 shall apply.

6.3.1 Reorderina The cable delivered shall be supplied in continuous reel lengths as approved by the Purchaser. However, in his quotation, the Contractor may state the minimum quantities that he will accept for release. This information will be assessed during the bid evaluation.

17 i

~ X3AJ01 R;v. 2 ATTACHMENT 1 REQUIREMENTS FOR KERITE CABLE (This Attachment is only to be used by the Kerite Company, all other manufacturers must abide by the design requirements of Specification X3AJ01 without reference to this Attachment.)

The design requirements of Specification X3AJ01 are to be modified as shown herein. Only those paragraphs specifically addressed in this Attachment are to be considered as modified, all requirements of Specifi-cation X3AJ01 not specifically addressed in this Attachment remain unchanged and applicable to the cabi.e manufactured by the Kerite Company.

The following paraaraphs are revised:

2.2; 3.1.A; 4.1.1; 4.1.1.2; 4.1.1.4; 4.1.3; 4.1.4; Table 1; 4.1.5; 4.1.6; 4.1.7; 4.3.1; 4.3.2; 4.3.3; 5.3; 5.3.1; 5.3.2; 5.3.3; 5.3.4; 5.3.4.1; 5.3.4.2; 5.3.5.1.2.1; 5.3.5.1.2.2; 5.3.5.1.2.3; 5.3.5.2; 5.3.5.3.1; 5.3.5.3.3; 5.3.5.4; 5.5.

The followins paraaraphs are to be deleted in entirety:

4.1.1.1; 4.1.1.3; Table 2; 4.1.8; 4.1.9; 4.1.10; 5.3.5.1.

i i 1-1 1

X3AJ01 R:,v. 2 2.2 REFERENCED CODES AND STANDARDS AEIC CS6-79 Specification for Ethylene-Propylene-Rubber Insulated, Shielded Power Cables, Rated 5 through 65 kV ANSI N45.2 - 1971 Quality Assurance Program Requirements for Nuclear Power Plants ANSI N45.2.2 - 1972 Packaging, Shipping, Receiving, Storage and Handling of Items for Nuclear Power Plants ASTM B 33 Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B 8 Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard or Sof t ICEA S-19-81 (Fifth Rubber-Insulated Wire and Cable for -

Edition) the Transmissica and Distribution of Electrical Energy 2

ICEA S-68-516 Ethylene-Propylene-Rubber-Insulated Wire and Cable for the Transmission and Distribution of Electrical Energy IEEE 323 IEEE Standard for Qualifying Class IE Equipment for Nuclear Power Generating Stations IEEE 383 IEEE Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations MANUFACTURER Manufacturer's standard production tests and certified prototype tests and/or certification by suppliers to the manufacturer MANUFACTURER Kerite Proprietary Document Alvin W.

Vogtle Nuclear Plant, Bechtel, Quali-fication Documentation for Kerite SkV HTK-SPS and 15kV HTK-DPS Shielded Power cables, Draft 1, 11/21/79. (Note, Draft 2 to be submitted upon completion of Environmental testing NEMA WC-21 Non-returnable reels l-2

. X3AJ01 R;v. 2 If a Bidder has any reason for deviating from any of the specified Codes and Standards, he shall state in his Proposal the exact nature of the change and his reason.

3.1 PHYSICAL A. Non-armored cable shall be suitable for indoor or outdoor installation in underground duct bank, and conduit. Outdoors, the cable may be exposed to sunlight, rain, dust, etc.

4.1.1 General Neither asbestos material nor PVC shall be used in the cable construction.

The following general features shall apply. No alternate cable ccustruction will be accepted. Cables shall be designed for bending radius to a minimum of twelve times the cable 0.D. There shall be no splicing of completed cable assemblies.

4.1.1.2 15 kV, 3/C Non-Armored Cable The 15 kV non-armored cable (for use in underground duct and conduit) shall 2 have each individual conductor provided with an extruded energy suppression .

layer, Ethylene Propylene Rubber (EPR) or Kerite HT insulation, an extruded energy suppression layer applied over the insulation, a helically applied metal tape and a flame-retardant Hypalon (chlorosulfonated polyethylene) or Kerite FR jacket. The individual conductors shall be cabled together to form a triplexed construction.

4.1.1.4 5 kV, 3/C Non-Armored Cable The 5 kV non-armored cable (for use in underground duct and conduit) shall have each individual conductor provided with an extruded energy suppression layer, EPR or Kerite HT insulation, a helically applied metal tape and a flame-retardant Hypalon (chlorosulfonated polyethylene) or Kerite FR Jacket.

The individual conductors shall be cabled together to form a triplexed construction.

4.1.3 Conductor Screenina (or Shieldl Conductor energy suppression layer shall be an extruded material designed to relieve stress and suppress energy at the inner insulation interface.

It shall be compatible with the insulation and the conductor. The con-ductor energy suppression layer nominal thickness shall be 18 mils. The outer surface of the conductor energy suppression layer shall be cylindrical and smooth. The conductor energy suppression layer shall be free stripping from the conductor.

1-3

X3AJ01 ,

R;v. 2 4.1.4 Insulation A. The insulation shall be rated 8 kV for 5 kV cable and 15 kV for 15 kV cable. It shall be ozone resistant EPR or Kerite HT compound to achieve the best possible balance of electrical and physical properties including heat, moisture, radiation and ozone resistance. The insulation shall also be resistant to the effects of partial discharge.

B. Color of the insulation system shall be in contrast with the color of the extruded insulation energy suppression layer.

C. Insulation system thickness (including energy suppression layer) are as specified in Table 1. The minimum thickness of any component at any point shall not be less than 90 percent of the specified average.

TABLE 1 Rated Minimum Average Circuit Voltage System Conductor Insulation AC Test DC Test Phase to Phase Voltage Size System Voltage Voltage Volts Level AWG or MCM Thickness (mils) kV kV 2001 - 5000 4,160 250 - 500 138 26 52 2 8001 - 15,000 13,800 3/0 - 500 223 35 70 4.1.5 Insulation Energy Suppression Layer When specified, an insulation energy suppression layer shall be applied.

The insulation energy suppression layer shall be an extruded material designed te relieve stress and suppress energy at the interface with the insulation. It shall be compatible with the insulation. The surfaces of the insulation energy suppression layer shall be cylindrical and smooth and shall be printed "Do Not Strip" at maximum intervals of 24 inches.

4.1.6 Insulation Shield When specified, the insulation shield shall be applied over the insulation or insulation energy suppression layer. The insulation shield shall consist of a tinned copper or zine tape with a minimum overlap of 12.5 per-cent, helically applied over the insulation screen.

4.1.7 Cable Jacket A. The cable jacket shall be heavy duty, flame-retardant, moisture, oil, radiation and ozone resistant Hypalon or Kerite FR meeting the required tests to achieve the best possible balance of physical and fire resistant properties.

B. Jacket shall not be coated with or contain any lubricating or molding compounds that will interfere with the coloring of cable jacket.

1-4

X3AJ01 R;v. 3

~

C. Jacket thickness over the individu: insulated conductors shall meet or exceed the specifications of Table 4- ICEA S-68-516. The minimum thickness at any point shall not be less than 80 percent of the specified minimum average.

4.3.1 Identification of Manufacturer The cable individual jackets shall have a durable lifetime identification which shows the manufacturer's name, year of manufacture, cable type, voltage class, number and size of conductors, cable code (see proposal for cable codes), and a unique serial number indicating the production run or batch of insulation and jacket compounds to provide traceability.

4.3.2 Cable length Indications A. Sequenti.1 length markings are required for each cable reel.

Beginning with the lowest number at the end adjacent to the reel center, lengths shall be marked at 2-foot intervals. Beginning and ending length markings shall be noted on the reel tag.

B. Completed cables shall not contain any splices, repairs, or rework that are not qualified to this specification and Appendix EA, Rev. 3. ,

l3 4.3.3 Phase Identification Multiconductor power cables shall have each phase conductor identified by color-coding using Method 3 of ICEA S-19-81.

5.3 TESTS A. Standard factory production or prototype qualification tests as described by the Codes and Standards listed in Paragraph 2.0 shall be performed as described below. These tests shall include, but not be limited to, physical and aging test, high voltage dielectric test (ac and de), conductor resistance measurements, insulation resistance measurements, and moisture absorption data. In addition, the completed cables shall be capable of passing the IEEE 383 Vertical Tray Flame Tests and individual conductors from multiconductor cable assemblies shall be capable of passing -

the Section 6.19.6 Flame Test of ICEA S-19-81. All cables shall be Class 1E and shall be qualified in accordance with IEEE 383, including furnished or recommended field splices, for operation under LOCA, post-LOCA, and Main Steam Line Break (MSLB) as per Environment Designator IB of Attachments EA, l and Appendix EA Qualification Requirements, Rev. 3. Documentation of l3 prototype qualification tests using mutually agreeable test levels shall be furnished to the Purchaser.

B. The following production and prototype qualification tests shall be performed.

1-5

X3AJ01 .

Rrv. 2 5.3.1 Conductor Test (Prototype)

The cable conductor shall be tested in accordance with Section 6.3 of ICEA S-19-81 and ASTM B 33 as applicable. Certification of Compliance by the manufacturer's supplier shall be furnished.

5.3.2 Insulation Tests (Prototype)

Cable insulation material called for in this specification shall meet the requirements as delineated by Kerite Material Data Sheet, HTK (N-98)

Insulation, 10/24/79, Kerite EM 178B, Determining Temperature Ratings of HTK Insulated Cables and Pre-Aging Requirements to Simulate 40-Year Service Aged Conditions, 12/1/77, and EM 223, Determining Temperature Ratings of High Temperature Kerite Insulated Cables for Operation in Wet and Alternate Wet / Dry Locations, 5/4/77, contained in Kerite Proprietary Document refer-enced in Section 2.2.

5.3.3 Jacketing Material Tests (Prototype)

Jacketing material called for in this specification shall meet the require-ments as delineated by Kerite Material Data Sheet, Kerite FR (HC-711)

Jacket, 12/1/77, and Kerite EM 178A, Determining Temperature Ratings of _

2 FR Insulated, FR or HTNS Jacketed Cables, and Pre-Aging Requirements to Simulate 40-Year Service Aged Conditions, 5/1/79, contained in Kerite Proprietary Document referenced in Section 2.2.

5.3.4 Tests on Individual Conductors Individual conductors comprising a triplexed assembly shall meet the following electrical and flame test requirements.

5.3.4.1 Electrical Tests (Production)

Each individual insulated conductor intended for multiconductor triplexed assembly shall meet the following tests:

1. High Voltage DC Test Af ter a minimum of 16 hours1.851852e-4 days 0.00444 hours 2.645503e-5 weeks 6.088e-6 months immersion in water and while still immersed, each conductor shall withstand without failure a 5-minute high voltage de test at values specified in Table 1.

2. High Voltage AC Test After a minimum of 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months immersion in water and while still immersed, each conductor shall be subjected to a high voltage 60 cycle test for 5 minutes at voltage values specified in Table 1.

1-6

X3AJ01 RLv. 2

3. Insulation Resistance Test Following the 5-minute ac voltage test and while still immersed in water, each conductor shall show an insulation resistance, corrected to 15.6 C (60 F), of not less than the value of R calculated from the following formula:

D R = K log 10 d where:

a. R = insulation resistance in megohms per 1000 ft.

b. K = 20,000 (Minimum)

c. D = diameter over insulation

d. d = diameter under insulation 5.3.4.2 Flame Test (Prototype)

Individual conductors intended for multiconductor triplexed cable assembly shall be capable of passing the Section 6.19.6 Flame Test of ICEA S-19-81.

5.3.5.1.2.1 Vertical Tray Flame Test (Prototype) 2 Prototype samples of cable identical in design, materials, and manufacture to the cables specified in this specification, shall pass the flame tests described as follows:

The requirements of IEEE 383 shall apply with one cable sample heat aged at 143 C for 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months prior to flame test and one cable tested in an unaged condition. The cable shall be subjected to a Ribbon Gas Burner Test in accordance with IEEE 383, Section 2.5. An alternate flame source is not acceptable.

5.3.5.1.2.2 Criteria A. The flame shall be extinguished after 20 minutes, and the following data shall be recorded:

( 1. Time for specimen to ignite following initial application of the flame.

2. Length of time specimen continues to burn following removal of the flame and whether there is flame propagation.

3. Maximum length of charred cable (insulation and/or jacket).

B. Cables that propagate flame to the top of the tray are considered to have failed the test.

l-7 I

f

X3AJ01 .

Rsv. 2 5.3.5.1.2.3 Test Spe'cimens Sizes recommended for prototype tests, but not necessarily limited thereto.

Type Test Size 5 kV and 15 kV, Vertical Tray Flame No. 4/0 AWG and/or 500 mcm 3/C Power Cable, Test Non-armored.

5.3.5.2 Electrical Tests (Production)

Perform electrical tests, high voltage ac, insulation resistance and high voltage de tests as delineated in Paragraph 5.3.4.1.

5.3.5.3.1 Moisture Content Test (Production)

Each reel of finished cable shall be visually inspected to ensure the absence of moisture in accordance with Kerite Factory Instruction No. 174, Cable Inspection for Water or Moisture, 10/30/75, contained in Kerite Proprietary Document referenced in Section 2.2. The presence of moisture shall constitute a rejection. -

5.3.5.3.3.3 Cold Bend Test (Prototype)

The completed cable shall comply with the low temperature flex criterion of Kerite Material Data Sheet - Kerite FR (HC-711) Jacket, 12/1/77, contained in Kerite Proprietary Document referenced in Section 2.2.

5.3.5.4 Corona (Prototype)

Corona immunity shall be demonstrated by Qualification Test Documentation U-Bend Plate Test on HTK Insulation, 3/12/78, contained in Kerite Pro-prietary Document referenced in Section 2.2.

5.5 TEST REPORTS Certified Test Data on all production tests and Certified Prototype l

Qualification Documentation shall be supplied to the Purchaser. All prototype test documents certifying that the cable satisfies the intent of this specification shall be signed by an Engineer familiar with and skilled in the particular area and an executive officer of the Contractor.

Certified production test reports shall bear the signature of the individual responsible for the Quality Assurance function.

1 l

l l

1-8 l

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TARLE 2 ENVIRONMENTAI. CONDTTIONS l (Sheet 1 of R4) 2 RELATIVE N0llMAL A8N0llMAL TESIIII ORA /P051-08AI2) 14MIDIlY MAX i ENVIR. TEW INT. TE M *F TEMP INT, NnnMAt reA DESIGIIAT(Et tal!T *F PIIF55 00SE-RADS MAX / MIN PIIE55 *F PflE55 tYEE-RADS % 1 I. SPRAVE0 VAF0ft IIEGION(

i IS-A-301H 1/Ot31 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l

IS-N-302H 1/(Xpt 120 17.7-13.2 psia 2 x 10E 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 a IS-8-10lH 1/GIR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. Il 2 x 108 50 100 IS-R-102H 1/COR 120 17.7-13.2 psla 2 x Ig6 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 1 > 18-R-1030 1/00R 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l N 18-A-104H 1/GIR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-N-105H 1/COR 120 17.7 13.2 psia 2 x 106 120/60 50psig Fig. 9 Fig. Il 2 x 108 50 100

17.7-13.2 psia , U IS-N-106H 1/G38 120 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-N-IllH 17.7-13.2 psia $

1/G38 120 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 IS-A-A0lH 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 50 100 100

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2. taf5PIRAVED WAPGt IIEGION l IS-A-107H 1/00M 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 109 50 100 IS-N-10154 1/031 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. Il 2 x 108 50 100 l IBM-liet 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 l

IS-A-ll5H 1/G31 120 17.7-13.2 psia 2 x 10k 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

, IS-N-A02H 1/COR 120 17.7-13.2 psia 2 m 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

, IS-a-A03H 1/Gyl 120 17.7-13.2 psla 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-a-A04H 1/G31 120 17.7-13.2 psla 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

IS-A-A05H I/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 109 50 100 l H = Harsh envirceunent j Note: If any one of the folicesing condition exists, the rooms is classified as in harsh environment.

1. Temperature increases due to the pipe break.

l

2. T.I.D > 1 x 10 rad CONTAINMENT BitTI.DINC(3)

(Sheet 1 of 3) g l

1 i w TABLE 2 g ENHIRONMENTAI, CONDITIONS (Sheet 2 of R4)

RELATIVE NORMAL A8 NORMAL TESIIII DRA/POSI-DRAI2) HIMIDIIV RAK ENWIR. TEpF INT. TERP *F IERP INT. NORMAL DBA DESIGNAIOR ISIIT *F PRESS DOSE-RADS MAX / MIN PRfiS$ *f PRESS DO5E-RADS 1 1 IS-R-A06H 1/COM 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-N-A07H 1m 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-N-A0151 lm 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IS-N-A09H 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 IB-R-803H 1/00M 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 j IS-N-812H 1m 120 17.7 13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 i > IS-N-810H 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100

! Q IS-A-8134 1/COM 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 9 Fig, 11 2 x 108 50 100

> IS-N-814H 17.7-13.2 psia 2 x 106 Iklpsig l 1/0138 120 120/60 Fig. 9 Fig. 11 2 x 108 50 100 m N IS-N-815H 17.7-13.2 psia 2 x 106 1/COR 120 120/60 60 psig Fig. 9 Fig. 11 2 x 108 50 100 p

3. Star IECI(Be osO I

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IA-R-802H 1/0138 1/ 0 31 120 120 17.7-13.2 psia 17.7-13.2 psia 2 x 106 2 x 106 120/60 120/60 60 psig 60 psig Fig. 10 Fig. 10 Fig. II Fig. 11 2 x 108 50 100 2 x 108 50 100

IA-A-804H 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100

] *IA-A-805H 1/COM 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100 i

IA-A-806H 1/COM 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100

IA-A-807H 1/COM 120 17.7-13.2 psia 2 x 108 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100

IA-N-808H 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. Il 2 x 108 50 100

IA-N-809H 1/COM 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 rig. 11 2 x 108 50 100

IA-N-811H 1/00R 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. Il 2 x 108 50 100 l *IA-N-SIGH 1/GNI 120 17.1-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100

) *IA-R-0036 1/00M 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100

IA-A-C10H 1/COR 120 17.7-13.2 psia 2 x 106 120/60 60 psig Fig. 10 Fig. 11 2 x 108 50 100 I

Q *If equignment is located above (?ood level, Figure 9 shall be used for traperature (Flood level is 181'2")

j l

H = Harsn envirorument l CONTAINMENT Bt!!I.DINGI3) 1 (Sheet 2 of 3) l '

l l

t 4 1

TABLE 2 I e ENVIRONMENTAL CONDITIONS (Sheet 3 of 84)

IDTES I

l 1. The contaisument test pressure is 60 psig.

i j 2. Includes normal doses.

, 3. Chemicals - spray solution, boric acid (2000 ppm Boron) plus sufficient soditse hydroxide solution (30-35 wit NaOH)

{ to achieve the desired pH.

j 4. Spray Exposure h The containment building consists of three general regions, these regions are defined as:

e Soraved Vaeor Reelen - That area above the operating deck that would be eFposed to the direct effects of the p$

spray systein. ,g g a thspraved Vaeor heelen - That area of containment that is below the operating deck and ahove the contaltunent e3 g flood level that may be exposed to the indirect effects of the spray systres.

e $4mp neelen - That area of contairunent that would be flooded post-accident.

e Sprayed and unsprayed - Ilme = 0 - 100 mins - 10.5.

vapor region pH Time = 100 mins - 24 hrs - 9.5 e Simp region pH - Time = 0 mins - 24 hrs - 8.'5.

5 CONTAINMENT RUILDINC(3)

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APPENDIX EA QUALIFICATION REQUIREMENTS FOR SAFETY-RELATED EQUIPMENT, DEVICES, AND INSTRUMENTATION FOR THE ALVIN W. V0GTLE NUCLEAR PLANT BURKE COUNTY, GEORGIA REVISION 3 I

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10 JAN 83

APPENDIX EA RGv. 3 Paragraph Pm 1.0 SCOPE EA-1 2.0 CODES AND STANDARDS EA-2 3.0 PRINCIPIIS OF QUALIFICATION EA-4 4.0 EQUIPMENT ENVIRONMENT AND PERFORMANCE EA-12 5.0 ACCEPTABLE PROGRAMS BY CATEGORY EA-13 6.0 DOCUMENTATION EA-17 FIGURES:

1 Title Page EA-21 3

2 Revision Page EA-22 l

10 JAN 83 EA-i

. APPENDIX EA Rsv. 3 APPENDIX EA QUALIFICATION REQUIREMENTS FOR i

SAFETY-RELATED EQUIPMENT, DEVICES, AND IdSTRUMENTATION 1.0 SCOPE 1.1 GENERAL

A. This Appendix identifies qualification methods and requirements for i

Safety-Related Equipment (Mechanical Equipment, and Class IE Equipment) hereinafter called Equipment, using the guidance given in IEEE Standard 323-1974 to verify that Equipment can perform the specified safety functions when subjected to normal, abnormal and design basis event environmental conditions and can adequately perform this function before, during, and after the specified event. This document also provides the general requirements for development of qualification plan (s), procedure (s) and report (s). Compliance with the general require- -

ments of developing qualification plans / procedures / reports and the utilization of the specific procedure shall be in accordance with this document. The availability of information will be taken into account during such reviews.

B. It further requires the Contractor to describe his qualification pro-

gram and from it to demonstrate, by appropriate tests and/or analyses l with adequate justification, a period of qualified life (41 years) for -

the Equipment and its components offered. If a qualified life of 41 years j for the Equipment ites or component has not been demonstrated, the Contractor shall state the methods by which he will qualify the Equipment.

C. Equipment varies considerably in size and complexity. This Appendix, therefore, addresses the major Equipment categories and specifies acceptable 4

programs for these categories.

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D. Quality assurance program requirements which apply to the Purchaser's Specification shall also apply to this Appendix.

, E. Where there are conflicts between the IEEE Standards, U.S. NRC Regulatory Guide (s) and this Appendix the conflict shall be resolved by the Purchaser.

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1.2 INTENT A. This Appendix defines environmental qualification acceptance criteria for equipment that must conform to IEEE Standard 323 as supplemented by U.S. NRC Regulatory Guide 1.89. Seismic qualification requirements are stated in Seismic Appendix "QG". ,

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APPENDIX EA Rev. 3 B. For electrical, control and instrumentation equipment strict compliance to IEEE Standard 323-1974 and it's daughter standards is mandatory. For l3 mechanical equipment the principles and criteria used in IEEE Standard 323-1974 are mandatory.

1.3 RESPONSIBILITIES

. A. The Purchaser is responsible for defining the environmental conditions

, and for specifying appropriate performance or functional requirements for Equipment to be supplied.

B. Environmental and operational qualification of Equipment shall be in accordance with the procedures and methods of this Appendix and shall be the responsibility of the Contractor.

C. If an ongoing qualification program is proposed, the Contractor shall state specifically his involvement and limits of liability for such a pro-gram in his Proposal.

D. In some cases Equipment may be provided by others for inclusion in or attached to the Contractor's equipment. When such Equipment is provided, the Contractor shall have the full responsibility for providing the qualifi- -

cations to the Purchaser, including qualification for any interface (s) associated with the Equipment, the interfaces will be described by the Purchaser.

4 E. The Contractor is responsible for providing technical assistance i to the Purchaser as required to defend and justify the methods used to all I

parties required in order that an Operating License be issued for the VNP.

] Technical support after the issurance of an operating license will be negotiated between the Purchaser and the Contractor.

2.0 CODES AND STANDARDS 2.1 GENERAL A. The Purchaser's Specification to which this document is attached contains a list of referenced Codes and/or Standards. All work activities and documentation shall conform to applicable portions of the latest issue of all Codes and Standards in force at the date of award of the Purchase Order. Adoption of any subsequent issues shall be subject to Purchaser's approval prior to implementation.

B. Equipment shall meet the requirements of the Codes and/or Standards listed as applicable and as supplemented by the U.S. NRC Regulatory Guides. Those Codes and Standards not supplemented by a Regulatory Guide shall satisfy NRC Regulatory Guide No. 1.89, dated November 1974, titled

" Qualification of Class IE Equipment for Nuclear Plants," that implements and modifies certain portions of the referenced standards.

C. The Contractor shall provide to the Purchaser a listing of Codes, Standards, and Specifications (identifying the effective issue by date) 10 JAN 83 EA-2

. APPENDIX EA Rsv. 3 which govern the work performed within the scope of this document. Codes and Standards referenced within this Appendix include, but are not limited to, the following:

ANSI N 45.2 - 1971 Quality Assurance Program Requirements for Nuclear Power Plants IEEE Standard 1 General Principles for Temperature Limits in the Rating of Electric Equipment IEEE Standard 98 Guide for the Preparation of Test Pro-cedures for the Thermal Evaluation and Establishment of Temperature Indices of Solid Electrical Insulating Materials IEEE Standard 99 Guide for the Preparation of Test Pro-cedures for the Thermal Evaluation of Insulation Systems for Electrical Equipment IEEE Standard 101 Guide for the Statistical Analysis of Thermal Life Test Data -

IEEE Standard 317 IEEE Standard for Electric Penetration Assemblies in Containment Structures for Nuclear Power Generating Stations IEEE Standard 323 IEEE Standard for Qualifying Class IE Equipment for Nuclear Power Generating Stations IEEE Standard 334 IEEE Standard for Type Tests of Continuous Duty Class IE Motors for Nuclear Power Generating Stations IEEE Standard 344 IEEE Recommended Practices for Seismic Qualification of Class IE Equipment for

! Nuclear Power Generating Stations i

IEEE Standard 380 Definitions of Terms Used in IEEE Nuclear l Power Generating Station Standards i

! IEEE Standard 381 IEEE Standard Criteria for Type Tests of j Class IE Modules Used in Nuclear Power l Generating Stations j IEEE Standard 382 IEEE Trial Use Guide for Type Test of Class IE Electric Valve Operators for Nuclear Power Generating Stations IEEE Standard 383 IEEE Standard for Type Test of Class IE i

Electric Cables, Field Splices, and i Connections for Nuclear Power Generating

{ Stations i 10 JAN 83 EA-3

APPENDIX EA Rsv. 3 IEEE Standard 420 IEEE Trial-Use Guide for Class IE Control Switchboards for Nuclear Powered Generating Stations IEEE Standard 535 IEEE Standard for Qualifying Class IE Lead Storage Batteries for Nuclear Power Generating Stations IEEE Standard 650 IEEE Standard for Qualification of Class IE Battery Chargers and Solid State Inverters for Nuclear Power Generating Stations ASME BOILER AND PRESSURE 3

VESSEL CODE, SECTION III 3.0 PRINCIPLES OF QUALIFICATION 3.1 GENERAL A. Equipment qualified by methods acceptable under this Appendix must have its design (safety-related) functions demonstrated while subjected -

to normal, abnormal (includes ASME Boiler and Pressure Vessel Code upset and emergency conditions) and Design Basis Event (DBE) environmental conditions. Satisfactory performance of design functions is required before, during, and after a DBE.

B. The nuclear plant in which the Equipment will be used has a design life of 41 years, therefore, the qualified life goal of the Equipment is 41 years or more. Any exceptions shall be identified and clearly described in the Proposal, and the Contractor shall define the method of qualification proposed for reaching the qualified life.

C. When the Contractor's standard qualification requirements are more stringent than all postulated circumstances specified for the Equipment, and the Contractor has documented evidence of performance consistent with the requirements of Section 8 of IEEE Standard 323-1974, he may submit this evidence in lieu of the additional testing requirement specified in this Appendix.

D. " Qualified Life" is defined as the operating period deduced from his-torical performance data and/or actual test data, including the effects l

of aging, after which the Equipment can satisfactorily withstand the Design l Basis Event and Post-Design Basis Event operation. The tests are delineated

, by Items 5, 6, and 7 of the sequence given in Paragraph 6.3.2 of IEEE 323-1974.

! Extrapolation from previous test data must be supported by appropriate j evidence to justify the technique used.

E. If the limiting factor in the qualified life is deterioration under

! normal operating conditions of items such as insulation, gaskets, diaphrages, i

motor brushes, etc., which are replaceable at maintenance intervals, the Contractor shall state the optimum length of such intervals, based on actual environmental test data. A list of the components which may have to be replaced in this time period shall be provided.

10 JAN 83 EA-4 I

. APPENDIX EA Rev. 3 F. With all of the following qualification methods, the end result must be documentation that demonstrates the equipment's adequacy to perform its required safety-related function. This documentation must be in a form that allows verification by competent personnel, other than the qualifiers, and should contain as a minimum the performance require-ments, the method used, the results, and the justification as outlined in Section 8 of IEEE Standard 323-1974.

G. To satisfy the requirements of this Appendix, a qualified life of definable period shall be demonstrated, using one or more of the qualifi-cation methods described in Sections 3.2, 3.3, 3.4, 3.5, and 3.6 of this Appendix.

H. The qualification of safety-related equipment shall include documen-tation that adequate margin as recommended by Section 6.3.1.5 of IEEE Standard 323-1974 has been applied. The following indicates some typical methods of demonstrating margin:

1. Increasing the levels of testing.

2. Increasing the number of test cycles.

3. Increasing test duration.

4. Increasing the number of stress reversals in analysis.

5. Increasing or decreasing (e.g., line voltage for some plant conditions. The voltage at the equipment terminals may be as low as 75 percent of nominal) service conditions to provide ,

more severe conditions.

6. Various combinations of 1 thru 5 above.

I. Manual logging of data shall not be allowed, unless justified by the 3 :

Contractor. The Purchaser may specifically waive this requirement on a case-by-case basis after review of the Contractor's test plan.

3.2 TYPE TESTS, AGING AND MARGIN

{ 3.2.1 Type Tests

A. Type testing of actual Equipment per IEEE Standard 323-1974, Paragraph 6.3, is the method preferred to demonstrate the ability of the

. Equipment to perform its required safety-related function for a definable l period. The type test shall include, as a minimum, thermal and mechanical

aging, and exposure to extremes of environmental conditions, seismic and j vibration effects. Type testing shall be done with samples of the production line equipment and simulated service conditions, in accordance i

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APPENDIX EA .

Rav. 3 with the sequence indicated in IEEE Standard 323-1974 to the VNP specified service conditions, including margin, and shall take into account normal, abnormal plant operation , Design Basis Events,(DBE) and Post DBE opera-tions.

B. Type Testing shall include adequate service condition margins as recommended by Section 6.3.1.5 of IEEE Standard 323-1974 over the most severe specified (by Purchaser) service conditions. There is no requirement to test a large number of samples (to support probability ar.alyses). Margins must allow for manufacturing tolerances and normal variations in manufacture,

plus an additional margin. The information presented in Attachment EA 3

(Environmental Conditicas) does not include any margin. Therefore, margin shall be identified by the Contractor and included in his test program. Any Standard (s) and/or Codes which include operational cycling as a life 3 consideration shall be considered not to include margin.

C. The Contractor shall prepare and submit to the Purchaser a test procedure, compatible with the equipment specification, to describe the required tests and provide an auditable link between the specification and the test results in accordance with Paragraph 6.3.1.1 of IEEE Standard 323-1974.

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D. Equipment shall be mounted and connected in a manner, and in a position that simulates or duplicates the actual installation. A description of the mounting and external connections shall be provided by the Purchaser. Any deviatica from the actual installation and/or connection shall be justified. Equipment that can be installed in more than one position shall be tested in all installation positions that the Purchaser specifies, unless justification is provided that such position-ing will not affect the equipment performance. If such justification is not provided, qualification will be acceptable only for the installation that was tested. Throughout the tests, the venting path of all pneumatic devices shall represent the actual installed configuration (vents with l

exhaust within the test chasiber),

t E. In any testing program, particular attention shall be given to the

l sequence of tests performed. Synergistic effects shall be considered in

any testing program. The most severe sequence shall be determined (subject to Purchaser review) by using the guidance of Section 6 of IEEE Standard 323-1974. Generally Section 6, Paragraph 6.3.2 of IEEE Standard 323-1974 is considered the most severe sequence of type testing and should be performed in the following sequence, unless another sequence would be more severe for the specific equipment. The Contractor shall provide complete justification that the sequence used is the most severe for the item being tested.

1. Inspection to confirm that there are no shipping or handling i damages and that the equipment conforms to the Purchaser's Specification, and also to determine the basic dimensions.

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, APPENDIX EA Rav. 3

2. Operation under normal service and environmental conditions through the entire operating range and record base line data.

3. -Operation through the extremes of all performance and electrical characteristics (excluding DBE and post-DBE conditions) and record data to confirm that those requirements have been satisfied.

4. Aging, either natural or accelerated, to put the equipment in the expected end-of qualified life condition; radiation may be included in this step or in Step "6" below.

5. Vibration to both seismic (per Seismic Appendix "QG") and plant mechanical service levels. Recording of data to confirm that the functional requirements have been satisfied before, during, and after the vibratory event.

6. Operation through the extremes of performance and electrical characteristics over the entire operating range while exposed to simulated DBE events. Record data to prove that functions which must be performed during such conditions are performed.

7. Operation through the extremes of all performance and electrical characteristics over the entire operating range while exposed to post-DBE conditions immediately following the DBE conditions and record data to prove that functions that must be performed during such conditions are performed.

8. For equipment that is not exposed to DBE environmental conditions, the simulated environmental conditions used shall represent 3 the extreme environmental conditions that each equipment may be exposed to at the actual installed location.

9. Disassemble and inspect to determine the condition and status of the equipment and record the findings.

F. Tests shall be monitored, using suitable equipment that detects changes in the variables and that was calibrated to traceable and auditable standards traceable to the National Bureau of Standards in accordance with Paragraph 6.3.1.4 of IEEE Standard 323-1974.

G. Before, during, and after the type test, safety-related control or l indicating functions shall be recorded. The equipment shall be operated over its specified range while varying the powering media (e.g. , air, i

electric) through its extremes or the Contractor shall justify the

! operational range.

H. Contractor's program shall identify all critical components and mate-1 rials that are subject to aging or wear. Critical components and materials, I

for the purpose of this Appendix, are components and materials whose I

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APPENDIX EA Rev. 3 degradation could cause equipment to fail to perform its required safety-related function. Identify and establish life cycles for these components and materials.

I. All electrical, mechanical, and hydraulic / pneumatic components shall perform their safety-related functions throughout the test, with no error exceeding the required tolerance values. If this requirement cannot be i

satisfied the Contractor shall advise the extent to which performance is degraded during, and subsequent to, any portion of the test. Accessory components shall be tested as assembled to the basic equipment, or

Justification shall be provided for acceptance of separate test results.

J. Contractor shall justify and document any exceptions to any of the

tests, by reason of such factors as size, aging, radiation tolerance limits,

{ and effects on performance. Fail-safe justification shall not be acceptable.

K. The qualificition requirements listed in this Appendix describe the service and environmental conditions at the equipment location. It is i recogni::ed that the qualification test facility may be limited in some way.

l The extent of any such limitations shall be described clearly in the pro-l posal in a section titled " Qualification Facility Limitations". The Con-tractor shall propose alternate methods to compensate for such limitations. -

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, L. The Contractor shall provide documentation of any off-normal conditions, abnormal events and any departure from procedural requirements that occur during any portion of the qualification program. This documentation shall

include justification which describes how the validity of the program was i

not violated. The Purchaser reserves the right to declare the prograa unacceptable if the justification is not adequate.

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M. The Contractor shall use the same production line test sample in all i portions of the sequence described in Section 3.2.1.E of this Appendix. i 3.2.2 Aging l

A. The objective of aging is to put the equipment in a condition equiva-lent to end-of-qualified-life before performing the functional tests under

, design basis event and post-design basis event environments. It is j acknowledged that the state-of-the-art regarding aging for some equipment is I more advanced than others. It is expected that known technology will be utilized in any aging program by the Contractor. Optionally, and especially where the state-of-the-art is limiting, aging as part of the qualification program may be addressed by analysis, or combined qualification as detailed in Section 5.3, and 5.4 of IEEE 323-1974.

i 3. As an example, a typical aging procedure designed to put equipment into an advanced or end-of-life age prior to design basis event testing could include, as appropriate, the following:

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, 1. Operational (functional) cycling (electrical / mechanical) at service loads.

10 JAN 83 EA-8

. APPENDIX EA Rzv. 3

2. Power Source (high and low voltage or air pressure) cycling.

3. Extreme ambient temperature and humidity increase and cycling.

4. Ionizing radiation exposure.

5. Ozene concentration.

Other methods may be considered when provided with full justification in the test plan.

C. In order to be useful, an aging procedure description should include an auditable analysis that defines the time compression factor. The aging procedures are applied for a specific time. Providing that the equipment passes the subsequent design basis event tests, the aging time multiplied by the time compression factor would be the equipment qualified life. "The qualified life shall be based upon the known limits of extrapolation of the time dependent environmental effects if an accelerated aging test was used to determine the mathematical model" (Ref. IEEE 323-1974, Paragraph 6.5.4).

D. The post-DBE conditions including the time factor will be specified by the Purchaser. -

E. Further clarification of aging as it is applied to major equipment categories is addressed in Section 5 of this Appendix.

3.3 PREVIOUSLY QUALIFIED EQUIPMENT The Contractor's basis for justifying equipment qualification for a qualified life period, number of operations, number of hours, or other time of opera-tion, shall include the following information, particularly when reference is made to previously qualified equipment.

A. Identify the conditions upon which the qualified life is based, but not limited to the following: maintenance procedures and intervals, replacement of component items and intervals, and operational requirements (running

! time, number of operations, load cycles, etc.), under normal operation, elapsed time may not in itself be the critical element of equipment degradation.

l B. Manufacturers who have previously qualified equipment of the same design j as that to be supplied for this purchase may submit copies of the previous >

qualification including a statement of applicability to the Purchaser's

'l Specification in lieu of requalifying the equipment. The previous

qualification must have used procedures consistent with the requirements of this Appendix and must have subjected the Equipment to environmental l3 i

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f APPENDIX EA -

Rzv. 3 conditions which exceed those required by the Purchaser's Specification.

In cases where differences in the equipment design, service, and/or environmental conditions exist between the previous qualification and Purchaser's 6pecification, extrapolation of results from the previous qualification is required. The Contractor shall submit an analysis justifying the extrapolation, and the tests used as the basis. Such an analysis shall, as a minimum, identify the differences, describe the method of extrapolation, and justify the qualification.

C. Where equipment of a similar design has been previously qualified, the Contractor may submit previous qualification data in lieu of requalifying the equipment. The previous qualification must have used procedures consistant with the requirements of the Purchaser's Specification. Differences in the equipment design, service, and environmental conditions that exist between the previous qualification and the Purchaser's Specification shall be addressed and extrapolation of results of the previous qualifi-

! cation shall be justified.

3.4 ON-GOING QUALIFICATION A. The Contractor shall state the extent of his responsibility and partici-pation in any on going qualification program, including but not limited to -

the following in accordance with Paragraph 6.6 of IEEE Standard 323-1974.

1. Furnish original qualification report for review to assure compliance with the requirements of the Purchaser's Specifi-cation.

2. Furnish for review a test procedure, specification, and objectives including specific features to be demonstrated by the tests.

3. Furnish specialized test equipment, tools, and technical services, if the program is to be carried out at the jobsite.

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4. Provide technical services for interpretation of test results and preparation of preliminary, intermediate and summary reports of conclusion and recommendations.

5. Where a qualification program is underway for like equipment and for service conditions the same as or more severe than the speci-fled service conditions of this project, such program may be pro-posed in lieu of a new program.

6. State the optimum intervals for replacement of equipment components that limit the qualified life under normal operating conditions, i.e., bearings, diaphrages, gaskets, contacts, springs, etc. These intervals shall be based on test data or analyses. If an analyses is used it shall be justified.

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10 JAN 83 EA-10

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. APPENDIX EA Rsv. 3 B. When the qualified life of the equipment is less than 41 years, the Contractor shall propose a detailed maintenance program, replacement

. criteria, and a test procedure to requalify the Equipment, including it's seismic qualifications.

C. Modification to the Equipment shall be in accord with Paragraph 6.8 of IEEE Standard 323-1974.

3.5 ANALYSIS A. Qualification by analysis must include justification of the methods, theories, and assumptions used. In general, equipment is too complex to be qualified by analysis alone, although it may be effective in the extrapola-l tion of test data and determination of the effects of minor design changes to equipment that was previously tested.

B. Qualification by analysis must consist of mathematical or logical proof based on actual test data, that the Equipment meets or exceeds its specified performance when subjected to normal, abnormal, and Design Basis Event envir-

! onmental conditions, in accordance with Paragraph 6.5 of IEEE Standard 323-1974.

3.6 OPERATING EXPERIENCE Where equipment has been in service for a period of time in more severe conditions, the Contractor may qualify the equipment covered by the Purchaser's Specification for a like period of time provided the equipment in service is seismically and environmentally qualified by testing, or analysis (when pertinent) after aging. Acceptance of this method of qualification is dependant upon the Contractor submitting in detail all

.! of the items listed below to the Purchaser. If he does not provide complete and detailed data the information will be considered as not i

having been submitted. Documentation shall be provided to verify the operating experience as follows:

1. Identification of plant (s) in which the equipment has been in service.

2. Date installed and length of time the equipment has been in service.

3. Comparison and identification of differences in design, specified service conditions and environmental conditions between the equipment in service and the proposed equipment, and an analysis to justify any extrapolation involved due to minor differences.

4. Identification and history of failures of the equipment in service (random failure, wear out, etc.), and the cost and time associated with returning the equipment to service.

10 JAN 83 EA-11

APPENDIX EA Rav. 3

5. Preventive maintenance program. Identification of the preventive 4

maintenance program followed for the equipment in service (together with recommended changes) and that will provide assurance that the qvalified life of the proposed equipment will equal or exceed the life of the reference equipment, and the cost of the program.

6. Seismic Test Reports on the equipment that has been in service. i 4.0 EQUIPMENT ENVIRONMENT AND PERFORMANCE 4.1 GENERAL A. Environmental Designators (Attachment EA) identify the normal, l3 abnormal, and Design Basis Event environmental conditions that can be expected in the various plant locations where safety-related equipment will be installed.

B. The location (as indicated by the appropriate Environmental l3 Designator) of each item of equipment will be identified by the Purchaser in the Specification. Equipment performance through the normal, abnormal, 1

Design Basis Events, and Post-Design Basis Events shall be in accordance l i with the Purchaser's Specification. -

C. Devices for service inside or outside the containment shall be tested under environmental conditions that are at least as severe as those identified by the applicable Environmental Designator.

4.2 PERFORMANCE A. Before, during, and after the testing, all required safety-related functions shall be operated under the most severe operating conditions and also over the entire range and recorded. Throughout the DBE conditions the supply and venting lines of all pneumatic equipment shall be routed in a manner which represents the actual plant installation (vents with exhaust within the test chamber).

l B. Acceptance requires that malfunctions as discussed in Subpara-l graphs 4.2.C, below, as applicable, shall not occur. Whenever any of these criteria are not met, specific deviation data shall be formally sub-mitted to the Purchaser for comment.

C. All equipment and devices must perform their safety-related function before, during, and after the DBE with no error greater than the required tolerance. This shall include but not be limited to consideration of:

1. Loss of performance characteristics, e.g. ability to change state, maintain pressure boundary, modulate or control.

2. Spurious, erroneous, or inaccurate outputs.

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. APPENDIX EA Rev. 3

3. Moisture leakage into sealed enclosures.

4. Equipment failure in the safe direction (fail-safe) shall not be used for justification or acceptance.

5. Voltage drop at the equipment terminals (s) to 75 percent of nominal.

D. Sufficient instrumentation shall be provided to monitor any variation in performance to assure that it does not exceed the requirements as indi-cated in the Purchaser's Specification. The instrumentation used shall be calibrated using standards which are traceable to the National Bureau of Standards. These records shall be supplied at no additional costs and shall be available (for audit) by the Purchaser, and shall demonstrate that the sensitivity, accuracy and repeatability of the instrumentation is suitable for the application.

5.0 ACCEPTABI.E PROGRAMS BY CATEGORY 5.1 GENERAL Any of the following categories may be used in combination with any other _

category, if the equipment contains material (s), component (s) or equipment

that are applicable to other category (ies).

5.2 WIRE AND CABI.E Wire and cable shall be qualified for the environment specified in the 3 Purchaser's specification. Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 383-1974. NRC Regulatory Guide 1.131, dated August 1977, and the requirements of Section 3 of this Appendix. Aging shall be in accordance with Section 1.3.5.2 of IEEE Standard 383-1974.

l 5.3 MOTORS i

l Each motor shall be qualified for the environment specified in the Purchaser's Specification. The Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 334-1974 and the l requirements of Section 3 of this Appendix. Aging shall be in accordance

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with Section 9 of IEEE Standard 334-1974.

5.4 BATTERIES Batteries shall be qualified for the environment specified in the

! Purchaser's Specification. Contractor's program shall include type testing in accordance with the directions given in IEEE Standard 535 and the requirements of this Appendix. Aging shall be in accordance with i the requirements of IEEE Standard 535.

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APPENDIX EA Rav. 3 5.5 CHARGERS, INVERTERS, AND REGULATORS Chargers, inverters and regulators shall be qualified for the environment specified in' the Purchaser's Specification. Contractor's program shall include type testing in accordance with the direction given in IEEE Standard 650 and the requirements of the Appendix. Aging shall be in accordance with the requirements of IEEE Standard 650.

5.6 SWITCHGEAR, LOAD CENTERS AND MOTOR CONTROL CENTERS A. Equipment shall be qualified for the environment specified in the Specification.

B. Type tests to establish qualified life shall meet the requirements of Section 3 of this Appendix.

C. The effects of aging (thermal, mechanical, and radiation) shall be established and documented by a combination of test and analysis or by actual aging of the Equipment.

l D. The program shall establish a qualified life for the specified condi-tions. Qualified life in years may be approached through a maximum number of -

j operations. When the established period of qualified life is less than l 41 years, the program shall identify those components which are subject l to aging and wear and shall provide a schedule and criteria (on going maintenance) to replace those components in order to re-establish the equipment qualified life. Should testing be required to identify the degree of component deterioration, the test program's pass-fail criteria and the replacement criteria shall be supplied by the Contractor at no extra cost.

F. . Protective and Auxiliary Relays which are a part of this equipment shall be qualified for the environment specified in the Purchaser's Specifi-cation and any increases due to the effects of its inclusion into the equipment, and tested in accordance with IEEE Standard 323-1974.

5.7 ELECTRIC PENETRATION ASSEMBLIES Electric Penetration Assemblies shall be qualified for the environment specified in the Purchaser's Specification. Contractor's program shall

, include type testing in accordance with the directions given in of

Section 6 of IEEE Standard 317-1976, U.S. NRC Regulatory Guide 1.63, Revision 2, dated July 1978 and the requirements of this Appendix.

5.8 ELECTRIC VALVE ACTUATORS Electric valve actuators shall be qualified for the environment specified l by the Environmental Designator on the Valve Data Sheet attached to the Purchaser's Specification. Contractor's program shall include type testing in accordance with the direction given in Section 4 of IEEE J

10 JAN 83 EA-14

. APPENDIX EA Rev. 3 Standard 382-1972 and the requirements of this Appendix. The procedure for aging simulation shall be in accordance with Part II of IEEE Standard 382-1972 with the exception of the 500 operating cycles. The number of required operating cycles shall be in accordance with the requirements in the Purchaser's Specification.

5.9 CONTROL SYSTEMS AND ACTIVE MECHANICAL EQUIPMENT A. Type testing in accordance with the requirements of Section 3.2 of this Appendix is the preferred method of demonstrating qualification. Qualifica-tion by analysis, or by combination of methods, may be accepted by the Purchaser after review of the Proposal.

B. The following Equipment is included for this type of qualification:

1. Instruments - Such items as pressure switches, process trans-mitters, and display (readout) instruments.

2. Miscellaneous Devices - Items not covered above, such as switches, relays, solenoid valves, and limit switches.

3. Valve Appurtenances. _

4. Motor-Operated Valves.

5. Pumps.

6. Fans.

7. Air Conditioning Units.

8. All other safety-related Equipment - Items not covered above.

5.9.1 Unique Equipment Qualification (or combination of different types i of qualification methods) 5.9.1.1 Panel or Rack Assemblies A. It is not necessary to environmentally qualify the panel or rack structures since they are constructed of suitable metals and are suitably coated to prevent corrosion. Only seismic qualification of the panel or rack structure is necessary. However, devices mounted in or on the panel or rack assembly shall be environmentally qualified in accordance with Subparagraph 5.9.A.

B. This type of equipment is unique because they are assemblies of many components mounted on a framework or structure. For this reason, a building block approach may be acceptable. Thus, individual devices or assemblies may be qualified separately and included in the system. Such individual qualifi-cation shall be justified in detail, with particular attention to interfaces and consequences to adjacent or related equipment in case of failure. The total system analysis shall include the effects of the components on each i

10 JAN 83 EA-15

APPENDIX EA -

Rev. 3 other and on the structure. Non-Class IE devices shall not cause the failure of any Class IE equipment mounted in the same rack or panel per IEEE Standard 420-1973, and U.S. h7C Regulatory Guide 1.29, Revision 3, dated September 1978.

5.9.1.2 Valve Bodies and Actuators A. Qualification of the valve bodies (metallic parts only), are covered j by other standards. The " soft" parts of the valve assemblies - e.g.,

packing, diaphrages, elastomers, degrade with age. Therefore, the

" soft" parts shall be environmentally qualified to determine an overall

" Qualified Life" for each valve assembly. Previous qualification may 3

be used to satisfy this requirement, provided it is in accordance with the requirements of this Appendix.

B. For this type of equipment, the building block approach may be accept-able. The valve assembly is composed of individual devices or subassemblies that may be qualified separately and included in the system. Such individual l

qualification shall be justified in detail, with particular attention to interfaces and consequences to adjacent or related devices or subassemblies in case of failure. The total system analysis shall include the effects

, of the individual devices or subassemblies on each other and on the total -

l performance of the valve assembly. At least one representative test sample of each valve type (non-metallic portion of the body, actuator, and appurtenances) shall be type tested in accordance with Subparagraph 5.9.A, including aging to its Qualified Life. This is necessary to determine the validity of the assumptions made in the analysis.

C. Electric valve actuators shall be qualified for the environment specified in the Purchaser's Specification. The Contractor's program shall include type testing in accordance with the requirements of Section 4 of IEEE Standard 382-1972 and the requirements of this Appendix. The

procedure for aging simulation shall be in accordance with Section 5.8 l of this Appendix.

5.10 MODULES I Modules shall be qualified for the environment specified in the Purchaser's 3 l specification. Contractor's program shall include type testing in accordance

! with the direction given in IEEE Standard 381-1977, and the requirements of Section 3 of this Appendix. Aging shall be in accordance with Section 3.2.2 of this Appendix.

5.11 PLANT VIBRATION l Plant vibration effects shall be addressed in the qualification of equipment as follows:

, 1. For floor or wall mounted equipment, subject them to a minimum

! of five (5) OBE's prior to the application of SSE (as required

! by Appendix QG).

10 JAN 83 EA-16

, APPENDIX EA ,

RQv. 3

2. For pipe or line-mounted equipment, the vibration aging shall be a sinusoidal action of 0.75g or such reduced acceleration necessary at low frequencies to not exceed 0.025 inches double amplitude with the frequency sweeping from 5 Hz to 200 Hz to 5 Hz ;

at a rate of I octaves per minute or equivalent, justifiable on 3 a case by case basis. Ninety minutes of vibration shall be applied along each orthogonal axis.

6.0 DOCUMENTATION 6.1 PROPOSAL STATEMENT - QUALIFICATION PLAN A. The Bidder shall provide a Plan with his Proposal which describes how the equipment to be furnished complies with the requirements of this Appendix and the Purchaser's Specification. Exceptions, where taken, shall be listed with a justification for each. The justification shall include the methods of qualification delineating the steps to establish and maintain qualification. This will be considered in evaluating the proposal.

B. This Plan shall address at least the following items:

1. A description of the methods utilized that establish conformance -

with this Appendix.

2. Documentation of qualified life.

3. Identification of organizations which will perform any portion i

of the tests and/or analyses and the organizations capabilities (including any test facilities).

4. A d:scription of any analytical methods used in extrapolations and the testing used as a basis.

5. Information identified in Section 6.3.C.9 of this Appendix.

6. Where an ongoing qualification program is proposed, the Bidder shall specify any anticipated participation by the Owner and state specifically his involvement and limit of liability for such a program. This will be considered in the evaluation of the proposals.

7. The Bidder shall identify all equipment interfaces in his plan.

8. Purchaser will evaluate qualification prograss for conformance to this Appendix.

9. Where published standard equipment generic qualification certifies that the equipment is suitable for environmental and service conditions at least as severe as those called for by this Appendix and the Purchaser's Specification, Bidder shall submit test and/or analytical data on which his qualifications are based.

< 10 JAN 83 EA-17 i

- - - - - - 3-,-ty,.-e. w- --,+-,--------.---.,w-- -+-+,--,,w-+, g. ,.w.ww-------ww.,<---------i.w----w--w-- --y- ,------------,.m - - -

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APPENDIX EA Rav. 3 C. If previous qualifications are used, the applicability of the previous qualifications to the requirements of this Appendix and the Purchaser's Specification shall be justified.

D. The plan shall have a title page and revision page with the information 3 specified on Figure 1 and Figure 2 respectively.

6.2 AFTER PURCHASE ORDER AWARD - QUALIFICATION PROCEDURE A. After purchase order award, the Contractor shall submit his procedure for Purchaser's review. Failure to receive a Status I or 2 for test procedures shall not be considered justification for increased costs or delay in delivery. Sufficient detail shall be included to demonstrate adequacy of the selected method and that the requirements of this Appendix have been satisfied including acceptance criteria. Qualified life shall be established by the Contractor's qualification program, if the equipment has not been previously qualified to the objectives of this Appendix.

B. Contractors that have not previously supplied the information required by Paragraph 6.1 above as a part of the original Proposal shall submit the information as a part of his initial response to Paragraph 6.2.

~

C. The procedure shall have a title page and revision page with the 3 information specified on Figure 1 and Figure 2 respectively.

6.3 ENGINEERING DOCUffENTATION - QUALIFICATION REPORT A. Qualification documentation of safety-related equipment shall be auditable. The procedure for qualifying equipment and the documentation submitted in the equipment qualification report shall be presented (by the Contractor to the Purchaser) in a readily understandable and traceable manner.

B. The Contractor shall submit his qualification procedure, and test and/or analyses results, in a report for Purchaser's review. Sufficient detail shall be given to demonstrate adequacy of the selected method, and that the requirements of this Appendix have been satisfied.

C. A qualification package for each type of equipment to be supplied shall be submitted to the Purchaser prior to shipment, and it shall demonstrate that the requirements of this Appendix have been satisfied.

As applicable, the documentation shall consist of, but not be limited to:

1. Purchase Order Number.

2. A listing of all Equipment (by manufacturer (s) and model numbers including any components, i.e., relays, switches, or modules),

supplied by the Contractor on the purchase order, and the method (s) of qualification selected and including justification that the l

i

! 10 JAN 83 EA-18

APPENDIX EA Rev. 3 test sequence is the most severe for the Equipment. The information shall be presented as listed in Paragraphs 8.3, 8.4, 8.5, and 8.6 of IEEE Standard 323-1974, depending upon the qualification method used.

3. The detailed data shall be supplied but not limited to the following:

a. Illustrations (photographs, drawings, etc.,), and a '

description of the equipment to be tested including equipment performance specifications.

b., Test or operational facility identification and its capabilities and limitations.

c. Test set-up, instrumentation, calibration records and traceability of its standards to the National Bureau of Standards.

d. Plan and objectives, including identification of safety-related functional requirements to be demonstrated.

e. Previously reviewed and accepted procedures, test, and/or

analyses, inspection results.

f. Test data to include copies of all raw data such as computer tapes, charts, any written records, etc.

g. Statement of qualified life.

h. Summary, conclusions, and recommendations.

i

i. A description of all computer programs used shall be pro-vided, together with the program capabilities, its name and source and the verification document. Computer output shall be treated the same as any other part of the design calculations submitted for review. At least the lead sheet of the output shall be signed and/or stamped by the responsible Engineer. All the pages of the output shall be numbered.

All output quantities shall be labeled and all the quantities

shall be identified by the units individually. All computer output shall contain an input data print-out. Computer output shall be treated as a part of the overall analytical calculation and shall be identified in the index.

4. Supporting data and references, including data on operating l experience as specified in Section 3.6 and 6.3.C.8 of this Appendix.

5. Analysis data, including (and the test data used as a basis) that used for extrapolation to devices other than those tested.

4 I

t 10 JAN 83 EA-19

APPENDIX EA Rtv. 3

6. Description of any analytical method used, and analysis data including all extrapolations.

7. Id'entification of specified tolerances for critical components and materials subject to aging or wear.

8. Verification of operating experience, as follows:

a. Identification of plant in which the equipment has been in service.

b. In-service data and length of time the equipment has been in service.

c. Identification of differences in design requirements and the actual service conditions including seismic between the equipment in service and the proposed equipment and an analysis to justify any extrapolation involved due to these differences.

d. Identification and history of failures of the equipment in service. -

e. Identification of the preventive maintenance program followed for the equipment in service and a recommended preventative maintenance program that will provide assurance that the qualified life of the proposed equipment will equal or exceed the life of the reference equipment.

9. Contractor's recommended program (if required) to maintain qualification by replacing critical components identified in Contractor's qualification program.

10. Contractor's recommended program (if required) to requalify equipment to establish a further period of qualified life and the Contractor's participation in the program, his liability, and the anticipated Owner participation.

I

11. Contractor's statement that each item of Equipment to be shipped contains (Manufacturers Catalog or Type Number, materials, etc.,

etc., etc.) the same type and make as that which was qualified and reviewed by the Purchaser.

D. Report summary sheet listing the page(s) on which each of the above listed items may be found.

E. Contractor's Environmental Qualification Report shall include as a minimum a certification that the equipment satisfies or exceeds the requirements of this Appendix and the Specification. The report shall have a title page and revision page with the information specified on Figure 1, and Figure 2 respectively, including the Certificate of 3 Compliance as specified by Figure 1.

l l

10 JAN 83 EA-20

APPENDIX EA Rtv. 3 ENVIRONMENTAL QUALIFICATION *

(Identification of Equipment)

FOR THE GEORGIA POWER COMPANY ALVIN W. V0GTLE NUCLEAR POWER PLANTS 1 & 2 BURKE COUNTY, GEORGIA TO PURCHASE ORDER NO.

SPECIFICATION NO.

REVISION DATE PROJECT QUALITY CLASS

- I hereby certify that the (name of equipment) for the Alvin W. Vogtle Nuclear Generating Station has been designed, manufactured, and qualified in full accordance with the requirements of Purchaser Order No.

and is qualified to withstand without loss of the required function due to the environmental conditions specified pro-vided in the Purchaser's Specification. The calculations -

and/or test has been supervised, witnessed, and reviewed by me.

i Signature Date '

Registered P.E. Number , County of ,

State of .

P.E. Stamp Prepared by (Signed Signature, Date )

(Typed Name, Title, Date)

Approved by (Signed Signature, Date )

(Typed Name, Title, Date)

(Contractor's Name, Address, etc.)

i

Either Plan, Procedure or Report

- Required only on the Report.

FIGURE 1 3 l

\

10 JAN 83 EA-21

e APPENDIX EA -

m Rav. 3 REVISION RECORD *a e

Specification No. l 3

Rev.

Page of REV. PAGE PARAGRAPH DESCRIPTION APPROVAL /DATE l

l 1

A. Each page shall indicate at the top the latest revision number to that page. The change made to the page shall be identified by a . vertical line in the margin with the revision number included next to the line, i

B. Each page after the title page shall be numbered consecu-tively. The last sheet of the document shall be identified as

) the final page. If a page(s) is added in a revision, the added pages will be identified by using the preceding page number and a suffix from A to Z. The added pages should be iden-tified on the revision page.

C. *Pages where Revision 0 apply are not included.

I t

3 FIGURE 2 10 JAN 83 EA-22

- _ - . _ = - - _ -

1 PROPOSAL FOR 5 KV AND 15 KV POWER CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PLANT BURKE COUNTY, GEORGIA SPECIFICATION NO. X3AJ01 _

REVISION O FEBRUARY 23, 1979 PROJECT CLASS 12E FROM i

NAME OF BIDDER 1

l I

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fc/en 1 OCT 78 l

6

, n,. -- -- - , , . - - - - - - . , - , _ - . . - - .,n,,.n n,.,_, , ,.--,,.-_,,,,,,,,_,_,,,,,,,__,-,,----,.-m.,- - - -

,.c.- - . . . - - -- - , . . , . - - - .,, n.-. . -

PROPOSAL FORM FOR 5 KV AND 15 KV POWER CABLE FOR THE GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATING PLANT BURKE COUNTY, GEORGIA SPECIFICATION No. X3AJ01 FEBRUARY 23, 1979 Paragraph Title 1.0 Special Instructions for Completing Proposal Form -

2.0 General PART A. PRICE AND SCHEDULE DATA 3.0 Prices 4.0 Price Adjustment 5.0 Cancellation and/or Deferment 6.0 Authorized Representatives

7.0 Georgia Representatives

8.0 Code Authorizations 9.0 Deviations 10.0 Delivery Schedule 11.0 Return of Surplus Material l PART B. ENGINEERING DATA 12.0 5 kV and 15 kV Power Cable PART C. DRAWING AND DATA REQUIREMENTS 13.0 General 14.0 Submittal Schedule to Engineering Office 15.0 Quality Verification Documents 16.0 Quality Program Requirements 17.0 Reporting of Defects and Noncompliance 18.0 Representation and Execution of Contract tc/em 1 OCT 78 i

1

- X3AJ01 1

1.0 SPECIAL INSTRUCTIONS FOR COMPLETING PROPOSAL FORM i

In order for Bidder's Preposal to be considered it must be submitted on the attached form and in accordance with the following instructions:

1. Where a specific response is requested of the Bidder, the Bidder shall include such response in the space provided or shall type in "See Attached," "None," " Included Above," or like words to indicate that he has read and understands the requirement.

Bidder's Proposal will not be considered responsive unless com-plated in this manner.

2. The types and quantities of " Drawing and Data Requirements," along with the submittal schedule, is included in Part C of this form.

Each Bidder shall include all necessary costs of Drawing and i Data Requirements in his Proposal and shall indicate his promised delivery in the appropriate space on the " Submittal Schedule to Engineering Office," Paragraph 14.

3. Under Paragraph 9. " Deviations," it is imperative that Bidder include any deviations and/or exception to the Instructions to Bidders, Technical Provisions or Design Specification, and j Proposal Form included in the Bid Request. _

2.0 CENERAL Proposal is hereby made to furnish all labor, materials, tools, and equip-ment, and to perform all operations and incidentals necessary to furnish, detail, f abricate, and deliver for unloading by others, all equipment, and accessories in accordance with this Specification X3AJ01, Dated February 23, 1979. It is understood that payment in accordance with the prices set forth shall constitute complete payment for the work specified.

i 1

l fc/em 1 OCT 78 1

-n. - - , - . _ - ~ . - . - - - - - - - - - . - - - - - - - - - - - . - - - - . - - . . - - - - - - - - - - - - - - - - - - - - , - - - - . - - - - - - - - - , - - - - - . . - - - - - - - _ , , - - - - - - - - - - -

X3AJ01 -

PART A. PRICE AND SCHEDULE DATA 3.0 PRICES A. Bidder shall quote current prices in effect on the bid closing date (see Price Adjustment below). Prices quoted shall exclude Georgia State Sales /Use Tax.

B. In bidding the equipment covered by this specification, Bidder herewith submits current prices f.o.b. destination, as follows:

Unit 1 5 kV and 15 kV Power Cable $

Unit 2 5 kV and 15 kV Power Cable $

C. Freight included in above prices Unit 1$ Unit 2 $

Rate Basis Truck -

Rail Other (specify)

D. Proposals must be firm for acceptance within 90 calendar days from the stated bid due date or until notification of award is made verb' ally or by receipt of a Purchase Order, whichever occurs first. Bidder hereby agrees that his Proposal is firm for calendar days from the stated bid due date.

E. The Bidder shall provide information for the services of a field Engineer as follows:

1. Number of man-days included at no cost .

2. Number of days (estimated) a field Engineer is recommended

/ Unit.

3. S / hour for an 8-hour day.

4. $ / hour for overtime rate.

5. $ / hour for Saturday, Sunday and holiday.

6 $ / hour .

(Other)

7. Travel expenses, lodging, meals, etc. $ .

3.1 TERMS OF PAYMENT fc/em 1 OCT 78 2

I

$E ~~ 5 KV AND 15 KV POWER CABLE EE

=s ALVIN W. V0GTLE NUCLEAR PLANT - UNIT 1 Total Delivered

Length Initial Item Cable Quantity Price Per Per Reel Delivery No. Code Type of Cable (In Feet) 1,000 Feet (In Feet) (In Feet) 5 kV, Multiconductor, Armor luterlocked 1001 53K 3/c, 250 MCM, Non-Shielded 33,000 1,000 18,000 1002 53M 3/c, 500 MCM, Non-Shielded 21,000 1,000 11,000 5 kV, Multiconductor Non-Armored g 1003 63K 3/c, 250 MCM, Shielded 20,000 1,000 10,000 t

o 1004 63M 3/c, 500 MCM, Shielded 5,000 -

1,000 0 e

Bidder to state maximum and minumum reel lengths available and minimum order release lengths at the stated unit prices

4

- cm i

[E 5 KV AND 15 KV POWER CABLE EO m ALVIN W. VOCTLE NUCLEAR PLANT - UNIT 1 Total Delivered

Length Initial Item Cable Quantitv Price Per Per Reel Delivery No. Code Type of Cable (In Fe i 1,000 Feet (In Feet) (In Feet) i 15 kV, Multiconductor, Armor Interlocked t

1005 131 3/c, 3/0 AWG, Shielded 4,000 1,000 4,000 1006 13M 3/c 350 MO(, Shielded 5,000 ,

1,000 5,000 i

15 kV, Multiconductor, Non-Armored

)

x 3/c, 3/0 AWG, Shielded 1007 231 1,000 1,000 1,000

{o j 1008 23M 3/c, 500 MCM, Shielded 3,000 1,000 3,000 "

) ,

e i

}

l

)

i l .

5 o~

- 5 KV AND 15 KV POWER CABLE E

cs ALVIN W. VOCTLE NUCLEAR PLANT - UNIT 2 j 5 Total Delivered

Length Initial

! Item Cable Quantity Price Per Per Reel Delivery 3

No. Code Type of Cable (In Feet) 1,000 Feet (In Feet) (In Feet) 4 4

5 kV, Multiconductor, Armor laterlocked i 2001 53K 3/c, 250 MCM, Non-Shielded 30,000 1,000 6,000 t

2002 53M 3/c, 500 MCM, Non-Shielded 18,000 1,000 4,000 5 kV, Multiconductor, Non-Armored l

x 2003 63K 3/c, 250 MCM, Shielded 20,000 1,000 5,000 [

o

~'

. 2004 63M 3/c, 500 MCM, Shielded 1,000 1,000 1,000 l

l l

Bidder to state maximum and minimum reel lengths available and minimum order release length at the stated unit prices.

(

-m

E uo 5 KV AND 15 KV POWER CABLE ga es ALVIN W. VOCTLE NUCLEAR PLANT - UNIT 2

~

i cm Total Delivered

Length Initial item Cable Quantity Price Per Per Reel Delivery No. Code Type of Cable (In Feet) 1,000 feet (In Feet) (In Feet) l 1

15 kV, Multiconductor, Armor ::nterlocked i

2005 13I 3/c, 3/0 AWG, Shielded 4,000 1,000 4,000 2006 13M 3/c, 350 MCM, Shielded 4,000 1,000 4,000 15 kV, Multiconductor Non-Armored 2007 23I 3/c, 3/0 AWG, Shielded 1,000 1,000 1,000

2008 23M 3/c, 500 MCM, Shielded 2,000 1,000 2,000 i

e l

1

! 8 I

X3AJ01 4.0 PRICE ADJUSTMENT Whenever the current prices quoted above are not firm, Bidder shall quote current prices which shall be subject to adjustment (upward or downward) at time of shipment in accordance with a recognized industry index. Bidder shall clearly indicate below the industry index on which his bid is based and/or shall state the maximum percentage the current prices quoted may be adjusted for the delivery dates specified.

(Note: The " maximum" adjustment quoted will be a serious consideration in the evaluation of all proposals submitted in response hereto. Price adjustments, if any, shall be substantiated and invoiced separately.)

4.1 INDICES TO BE USED (Provide Base Date Index Value on which Bid is based for each of the following:)

LABOR:

MATERIAL:

OTHER: (Freight) -

4.2 PERCENT BREAKDOWN FOR LABOR / MATERIALS 4.3 STARTING DATE OF ADJUSIMENT 4.4 ENDING DATE OF ADJUSIMENT 4.5 LIMITS OF ADJUSTMENT i

4.6 METHOD OF CALCULATING ADJUSTMENT l

fc/em 1 OCT 78 7

X3AJ01 .

5.0 CANCELLATION AND/OR DEFERMENT A. The latest date for cancelling this contract without incurring charges other than engineering and overhead is

1. Unit 1

2. Unit 2 B. Cancellation charges beyond those dates specified above will be calculated as follows:

1. Unit 1 ___

2. Unit 2 C. In the event of deferment up to 12 months as covered in the specifications, the price adjustment will be 6.0 AUTHORIZED REPRESENTATIVES The Bidder shall designate below a representative authorized to make

binding and enforceable decisions and assume financial responsibility on behalf of the Bidder in all matters relating to the administration and performance of any resultant purchase order. Such matters include, but are not limited to backcharges, freight claims, insurance claims, change orders and extra work orders. The Bidder's representative to be contacted regarding any resultant purchase order ist Name:

Title:

Business Address: Home Address:

Business Phone: Home Phone:

fc/em 1 OCT 78 8

, X3AJ01 7.0 GEORGIA REPRESENTATIVES If the Bidder's Proposal has been prepared by a representative or an agent of the Bidder other than the representative or agent normally servicing the Georgia Power Company, Bidder shall designate below the proper Georgia representative or agent through which the purchase order may be placed. It is understood that all provisions of Bidder's Proposal shall be binding on such designated representative or agent.

Company Name:

Contact:

Address:

Telephone:

8.0 CODE AUTHORIZATIONS Bidder shall list all Code Authorizations for which he is certified. Copies _

of Certificates of Authorization shall be attached to Bidder's Proposal.

9.0 DEVIATIONS The following is a list of all deviations from, and additions, supplements, and exceptions to, Instructions to Bidders, Technical Provisions or Design Specification, and Proposal Form on which this bid is based. There are no others. The Bidder affirms that any provisions in the bid, incon-sistent with provisions in the specification which are not here expressly described or referred to, will be construed as though such inconsistent provisions do not exist.

9.1 INSTRUCTIONS TO BIDDERS fc/em i OCT 78 9

X3AJ01 .

9.2 TECHNICAL PROVISIONS OR DESIGN SPECIFICATIONS e eum i h a a g.eme , w 9.3 PROPOSAL FORM 10.0 DELIVERY SCHEDULE The Bidder shall, with due regard to jobsite delivery dates required by the Purchaser and indicated herein, furnish the following delivery information on the specified itema.

10.1 DRAWING AND DATA REQUIREMENTS Bidder to provide delivery information under column titled VENDOR PRONISED DELIVERY included on attached Submittal Schedule to Engineering Office, Paragraph 14. It shall be understood that delivery promises shall be based on earliest notification of award, including verbal awards. It shall be understood and agreed that failure to furnish " Drawing and Data Require-ments" as promised, for causes within Bidder's control, shall be considered a breach of Contract, and the Purchaser shall be entitled to the remedies shown under the paragraph titled " Defaults" contained in the Instructions to Bidders included in this specification.

10.2 MANUFACTURING The Bidder shall state below the date(s) by which manufacturing must be started to meet the required delivery shown below.

Iten Start Manufacturing j 10.3 INITIAL JOBSITE DELIVERY DATE Required by Promised by Purchaser Bidder November 1, 1979 fc/em 1 OCT 78 10

. X3AJ01 10.4 DELIVERY ACCEPTANCE Delivery dates earlier than 30 calendar days prior to required dates are subject to Purchaser approval before shipment is made.

10.5 POINT OF SHIPMENT , .

10.6 PLACE OF NANUFACTURE , .

10.7 COMMERCIAL OPERATION For purposes of the warranty provisions required in the Instructions to Bidders, the "date the equipment and/or material is placed into service" shall be considered the date of COMMERCIAL OPERATION as follows:

UNIT DATE Unit 1 November 1, 1984 Unit 2 November 1, 1985

~

11.0 RETURN OF SURPLUS MATERIAL (Where Applicable)

Bidder shall state the conditions under which materials ordered in excess of job requirements may be returned for credit.

fc/em 11 1 OCT 78

X3AJ01 PART B. ENGINEERING DATA 12.0 5 KV AND 15 KV POWER CABLE 12.1 TECHNICAL INFORMATION A. Each Bidder shall complete and submit the Data Sheets provided in this section in accordance with Section 14.0 Submittal Schedule to Engineering Office Electrical / Mechanical.

B. Each Bidder shall list the brand names and manufacturers of at least three (s) pulling compound lubricants compatible with the proposed cable.

1.

2.

3.

Each Bidder shall list recommended brand names and manufacturers of C.

splicing and terminating tape with maximum shelf life compatible with cable.

D. Each Bidder shall list recommended brand names and manufacturers of heat-shrinkable splice kits qualified for use in nuclear power plant using the proposed Contractor's cable.

fc/em 1 OCT 78 12

. X3AJ01 i

l 12.2 INSULATION DATA SHEET 5 KV AND 15 KV POWER CABLE

A. Bidder's Name B. This data is applicable to the individual conductor insulation (inner- l

most layer) of multiconductor cable.

1

1. Chemical Name

2. IPCEA Designation

3. Bidder's Trade Name 4 Density grams / cubic centimeter

5. Physical requirements before aging 1

j Tensile Strength psi

{ Elongation at rupture percent i

j K constant (IPCEA S-19-81, Section 6.23) -

1

SIC 4

P.F.

! 6. Physical requirements after aging I

a. Results of Air Oven Test I

! Tensile strength, percent of unaged value percent

,i i

Elongation at rupture, percent of unaged value percent j b. Results of Air Pressure Heat Test Tensile strength, percent of unaged value percent i Elongation at rupture, percent of unaged value

! percent i

! 7. Results of Osone Resistance Test (Indicate pass or fail) i i

l i

t i

j j fc/en

! 1 OCT 78 13 !

I

- - - . - . - _ . - , . , - -,-- . . - - ~ - -

X3AJ01

8. Accelerated Water Absorption Test

a. Electrical Method SIC after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months Increase in SIC (1 to 14 days) percent Increase in SIC (7 to 14 days) percent Stability factor (14 asys) percent Power factor after 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months

b. Gravimetric Method After 7 days at 70 C milligrams per inch 12.3 JACKETING MATERIAL DATA SHEET 5 KV AND 15 KV POWER CABLE A. Bidder's Name

5. This data is applicable to jacketing material used on individual conductors or the overall jacket on multiconductor cables.

1. Chemical Name

2. Bidder's Trade Name

3. Density grams / cubic centimeter

4. Physical requirements before aging Tensile strength poi Elongation at trpture percent Tensile stress ac 200 percent elongation poi Set percent

5. Physical requirements after aging

a. Results of Air Oven Test Tensile strength, percent of unaged value percent Elongation at rupture, percent of unaged value percent fc/en 1 OCT 78 14

. X3AJ01

b. Results of 011 Immersion Test Tensile strength, percent of unaged value percent Elongation at rupture, percent of unaged value percent 12.4 PROTOTYPE CABLE DATA SHEET FOR 5 KV AND 15 KV A. Bidder's Name B. The following data shall be provided for prototypes of the finished cable.

1. Results of Aging and Radiation Exposure Test Indicate pass or fail

2. Results of IEEE 383 Flame Test Time for specimen to ignite seconds Did cotton batting ignite?

Time spechsen continued to burn after burner was extinguished seconds Did flame propagate?

Maximum length of burned cable inches

3. Results of IPCEA S-19-81 Vertical Flame Test Indicate pass or fail

4. Results of Electrical Test Indicate pass or fail

5. Provide a complete description, itemized by cable codes, of each cable listed in the purchase order. The description shall include construction details, generic chemical names of the jseket and insulation materials, and thickness, fc/en 1 OCT 78 15

X3AJ01 12.5 PROTOTYPE CABLE DATA SKEET FOR 5 KV POWER CABLE A. Bidder's Name B. Complete the following table for each type of cable listed in Pages 3 and 5 of the proposal.

Design Overall Weight per Minimum Maximum Maximum Cable Diameter 1000 feet Bending Pulling Pulling Side Code (Mils) (Lb) Radius (1) Tension (Lb) Pressure (2) l (1) Multiple of diameter.

(2) Multiple of cable diameter and bend radius, fc/en 1 OCT 78 16

. X3AJ01 12.6 PROTOTYPE CABLE DATA SHEET FOR 15 KV POWER CABLE A. Bidder's Name B. Complete the following table for each type of cable conductor listed in Pages 4 and 6 of the proposal.

Design Overall Weight per Minimum Maximum Maximum Cable Diameter 1000 feet Bending Pulling Pulling Side Code (Mils) (Lb) Radius (1) Tension (Lb) Pressure (2) i I

(1) Multiple of diameter.

(2) Multiple of cable diameter and bend radius, fc/em 1 OCT 78 17

X3AJ01 -

PART C. DRAWING AND DATA REQUIREMENTS 13.0 GENERAL A. The Bidder / Contractor herewith provides his submittal schedule for drawings and data. Purchaser's requirements and those of regulating government agencies for type, quantity, and quality of submittals are to be provided in accordance with the submittal schedules and as defined in Items B through I in this paragraph.

B. Drawings or data shall be submitted for each unit (s) as separate drawing (s), indicating on the drawing for which unit it is applicable.

Drawings or data shall be submitted as cne full-size black-on-white vellum. Submittals may be rolled but sball not be folded. The black-on-white vellum must be of a quality that is acceptable for microfilming by the Purchaser. Drawings and data 18 x 24 inches or smaller shall be capable of being microfilmed at a 14.5X reduction factor. Drawings and data larger than 18 x 24 inches, but not exceeding 36 x 48 inches, shall be capable of being microfilmed at a 29.0X reduction factor. Any drawings or data submitted that are not acceptable for alcrofilming will -

be rejected or, at the Purchaser's option and Contractor's expense, upgraded by either drafting or other techniques to permit microfilming.

C. The Purchaser may consider the Contractor's reasonable request for restriction of proprietary information; however, it may become necessary to make disclosure to the following: NRC; Department of Health, Education, and Welfare; bonafide interveners; and/or other regulating governmental agencies.

D. Drawings or data submitted by the Contractor will be processed by the Engineer within 30 calendar days after receipt, and returned in any one of the following forms: blackline vellum, blueline, or 35-em microfilm aperture card, as mutually agreed between the Purchaser and the Contractor, with the status of the drawing or data marked as follows:

I STATUS 1. WORK MAY PROCEED.

i STATUS 2. REVISE AND RESUBMIT, WORK MAY PROCEED SUBJECT TO INCORPORATION OF CHANGES INDICATED.

STATUS 3. REVISE AND RESUBMIT, WORK MAY NOT PROCEED.

STATUS 4 INPORMATION ONLY.

Contractor shall incorporate changes, as required by comments on the j drawing and resubmit corrected drawings for review, within 30 calendar

! days. Contractor shall not change Status 1 drawings without notifying the Purchaser and resubmitting the drawing.

i i

I fc/em i

1 OCT 78 18 1

_. . _ _ _ _ . . ~ _ _ _ _ _ _ _ _ - . . _ , _ _ _ - ,,___.__ __ ,__ _ ._ _ . - _ _ . _ _ _ _ m - _ . _ - - _ _ _ _ _ _

X3AJ01 E. Assignment of a Status 1 to the drawings by the Purchaser shall not relieve the Contractor of any part of his obligation to meet all of the requirements of the specification and other Contract documents, or of his responsibility for the correctness of such drawings, and the adequacy and suitability of materials and equipment represented thereon for the intended function.

F. Fabrication prior to the Purchaser's assigned Status 1 or 2 shall be at the Contractor's risk.

G. Drawings submitted after Contract award shall show the Purchaser's equipment number, purchase order number, specification number, and equipment title.

H. Drawings and data are to be accompanied by a letter of transmittal, and shall be forwarded as follows:

1. Drawings and data, with the original and one copy of the transmittal letter, are to be sent to:

Bechtel Power Corporation Los Angeles Power Division

~

P.O. Box 60860 Terminal Annex Los Angeles, California 90060 Attention: Drawing and Data Control (Building 46B)

Alvin W. Vogtle Nuclear Power Plant

2. One copy of the transmittal letter is to be sent to the above address to the attention of:

J. D. Duffin, Project Engineer

3. Copies of Instructions (Erection, Installation, Operation, and Maintenance) and Complate Parts Lists are to be sent to:

Bechtel Power Corporation, Los Angeles Power Division at address listed in Paragraph H.1. above.

I. Bidder shall supply with his Proposal, one copy each of the informa-tion as indicated required by Paragraph 14.0, Data Description Items 1, 2, and 3, to establish current qualification for work covered by this bid request. Failure of Bidder to submit required information will be con-sidered nonresponsive and may be cause for rejection of Bidder's Proposal, fc/em 19 1 OCT 78

X3AJ01 ALVIN W. VOGTLE NUCLEAR PLANT DRA!; LNG AND DATA REEUIREMENTS 14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (1 of 4)

ELECTRICAL / MECHANICAL SNotC AYE SV O ATA STEMS mEOusmED V E N DO N SM A LL COMPLE T E '*V Ese DOM pmOMISE D O ELIV E R V" COLUMN TO IMOIC ATE MIS PROPOS AL POR DE LIV E R Y O F O R A

e NG S AND O A T A REQUIRE D ev SECNTEL. ALL suCN O A T A SM ALL COM PORM 70 NEeueAEMEhfS OE FINED IN 800v OF SPECirac a T eon BECMTEL REQUIREMENTS VENDOR SUSIMTTAL SPEC AFTER PROMISED C"*

REoo OATA DESCRIPTION PARA "

CO PROP 0 AL AAD NO.

APPO csRTFo APPo CER TF D OTY TYPE QTY TYPE poR poR FoR FoR

LAYOUT CoNSTR LAYOUT CONSTR

1. Supplier 13.0.I 160 1 D - -

Questionnaire

2. ASME Certificate (s) of Authorization b 3. Experience List 13.0.I 43 1 D - -

0 4 Outttne Dimensions (With Motors)

~

5. Foundation Dimensions

6. General Arrangement O 7. Erection Drawings

8. Detail Drawings with Parts List and Cross-Reference to Erection Drawings O 9. Internal Arrangemene Detail b 10. Published Descriptive Bulletins of Equipment 52 1 C - -

11. One-Line Diagrams b 12. Wiring Diagrams

13. Elementary Diagrams 0 14. togic Diagram.

15. Control Circuit Diagrams 16 . Terminal Connection Diagrams

! O 17. Scaematic eiping and Instrument Diagram

(Flow Sheet)

.

TYPE OF sueMif 7AL

A. stusUNE OR BL ACMLINE PRINT C = BOUNo DOous g e - et Aca on wwiTs veLLuu Ano one sari A o uweOumo PAoss ~'

fc/em 1 OCT 78 20

X3AJ01 ALVIN W. VOGTLE NUCLEAR PLANT

- DRAWING AND DATA REQUIREMENTS 14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (2 of 4)

ELECTRICAL / MECHANICAL eNotC ATE .. DATAITEMSREO. ento V

. E..

N D.O R.S.M

. A.L.L.C.

.. O.M PL.E.T

.E .E..".V. .E,e ..Do.m .

P m. O...M.IS.E.O D,E LI V

..M, ..E.R.Y." C.O . . L. M

. N . T

. O.I

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. . T E M.....

e t P. R. O . PO.S.

. . . .A L. .P BECHTEL REQUIRfMENTS VENDOR yEC

" AFTER SUBMITTAL PROMISED CH" OATA GESCRIPTION PARA

,,ao CO PROPO AL A A 0 N0* apto c:ATFo APPo CERTFo QTV TYPE QTY TYPE FoA FOR FOR FoA

LAYOUT CoNSTR LAYouf CoNSTR

18. Instrument Board Arrange-ment Drawings

19. Instrument Installation Details O 20. Shop Deestis

~

21. Electric Motor Data

22. Specifications 47 1 C - -

@ 23. Supplier Quality Verifica- 16.0 160 1 D - -

tion Documentation List-Summary (SQVDL-S)

24. Electrical Tests 5.3 173 1 C - -

25. Manufacturer's Compound 47 1 C - -

Mix Number, Formula Number or Receipt Number Established and Documented for the Pro-posed Cable and Related to Prototype Sample Test with Similar Documented Formula Number X 26a. Site Storage Instruction 47 1 C - -

Including Requirements for Handling, Short and Long Term Storage

b. Splicing and Terminating 47 1 C - -

Instructions Certified for Use with Splice Kits and Termination Kits i

$ $ TYP9 of SuebelTTAL

A stueuwe on etAcxuwe Paint c = couwo soox8 g a = SLACK o8HUMITE VELLued A8eo o800 SsPIA o e uNeouNo PAoES fc/em 1 OCT 78 21

X3AJ01 +

ALVIN W. VOGTLE NUCLEAR PLANT DRAWING AND DATA REQUIREMENTS _

14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (3 of 4)

ELECTRICAL / MECHANICAL

. oicavaav X omva arsus aseuenso cHecx SUNNTTAL REQUIREMENTS REOO oaTA DEscRIPTM QUANTITY ANO sCHsOuLE TYPE

27. Drawing Lists Preliminary 1 copy 30 days after award B Updates I copy within 15 days af ter B requested Complete 1 copy at time of shipment B

28. Code Certificates - ASME, 1 original at time equipment D (Manufacturer's Data Report) is shipped O 29. Design Calculations 1 copy within 15 days after B completion

30. Stress Reports (Certified) 5 certified copies within 15 days C/D (ASME III, NCA 3352) after completion O 31. S.ismic Catculations t copy within is days after B completion O 32. Instrucetons (Ereccion, Inseattacion, 13 copies sa soon as completed C Operation, and Maince' nance) and (Refer to Paragraph 13, GENERAL, Complete Parts Lists iten H for delivery requirements)

33. List of Special Tools 1 copy 30 days before shipment B 34 List of Subvendors (Final) 1 copy 30 days after award B b 35. Welding Procedures I copy 30 days before use B O 36. w.id Repair Reports t copy within 15 days after B repairs are coupleted O 37. tist of vendor-Reco.enended spare 1 copy with proposal B i Parts Including Prices

38. Special Trocess Procedures I copy 30 days beforeuse/ B fabrication

@ 39. Quality Program A. Plan or Manual (Uncontrolled Copy) A. 1 copy with proposal C/D

B. Manual (Controlled Copy) B. I copy 30 days after award for C/D approval, 4 additional copies 30 days after approved by c

Bechtel QAE/PE I

TYPE OF SumelTTaL

! a . stueuses on stacuuNs pneesT c - soumo ana==

g e - etaca.oesmusTe vettues asas cess sapia o.uessoumo paeas fc/em 1 OCT 78 22

X3AJ01

. ALVIN W. VOGTLE NUCLEAR PLANT DRAWING AND DATA RECUlREMENTS 14.0 SUBMITTAL SCHEDULE TO ENGINEERING OFFICE (4 of 4)

ELECTRICAL / MECHANICAL enoicars av X o ,. rsus aseuenso cwscx SUEINTTAL REQUIREMENTS mEco DATA DescalPTioN O 40. Conformed Equipment Data Sheets 1 copy 21 days after notification B by Purchaser O 41. Non-destructive Examination Procedures 1 copy 30 days before tests B 1 copy 30 days before use B

42. Heat-Treating Procedures

@ 43. Supplier Deviation Disposition 1 copy within 15 days after B Requests (For approval) occurrence (After work has been done and 1 copy at time equipment is D accepted) shipped

44. List of Codes and Standards 1 copy with proposal D (Including applicable revision and date of document to be used) 1 updated copy 30 days after award X 45. Cable BTU Content per Linear Foot of 1 copy 15 days after C Each Type of Cable Proposed, Assuming Occurrence Complete Combustion X 46. Qualification Procedure (EA) 1 copy with proposal C X 47. Qualification Report (EA) 1 copy within 15 days after I completion C

, I f I I

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i i TYPE oF susMITTAL 4 eLustime on stacutiNa paint c souwo soons i ,

e . staca.ow wwite vettuu ano oma septa o . uneoumo paces -

l tc/em 1 OCT 78 23

X3AJ01 .

15.0 QUALITY VERIFICATION DOCUMENTS A. The Contractor shall provide, and deliver to the jobsite, quality verification documents (such as test reports, radiographs, chemical analysis, etc.) as defined throughout the specification.

B. The cover page of each such quality verification document shall include, as a minimum:

1. Document title.

2. Contractor's or subcontractor's name.

3. Manufacturer's name.

4. Project name.

5. Name of ites.

6. Serial or batch number of ites.

7. Reference to appropriate part of specification that -

identifies need for documentation.

Documents of a like kind may be bound together using one cover page.

C. At award, Bechtel will furnish the Contractor with blank Supplier Quality Verification Docur.entation List-Summary (SQVDL-5) forms. The Contractor will list on these forms a summary of the quality verifica-tion documents he will deliver to the jobsite in accordance with the specification requirements. Within 30 days after award, the Contractor will submit completed, certified SQVDL-S forms to Bechtel. Bechtel will review the completed SQVDL-S forms and return approved copies to the Contractor. The approved forms will be the official checklist for the Purchaser's Supplier Quality Representative (SQR) review of the documenta-tion, or for the receiving inspector's review where there is no source inspection.

D. At the start of fabrication, Bechtel will furnish the Contractor with blank Supplier Quality Verification Documentation List-Detailed (SQVDL-D) forms on which the Contractor will list and specifically identify each individual quality verification document including Bechtel-accepted non-I conformance reports (see Paragraph 15.0.G4) to be delivered to the jobsite.

The Contractor shall certify on the SQVDL-D that each document applies, as required, to the appropriate procurement ites. The Purchaser's source SQR then will verify the acceptability of each document, and will indicate his approval by signing the SQVDL-D, adjacent to the Contractor's certification, l

I fc/em 1 OCT 78 24 l

1 L

,_ , ,._ _ _._ .___ _ , _ . . _ . , . . _ . _ . _ _ . . . - _ _ _ ~ _ _ . _ . . . _ . _ _ , . - _

, X3AJ01 i

E. Following fabrication, the Contractor shall certify on the SQVDL-D that all documents listed on the form apply to and meet the requirements of the specification. The Purchaser's source SQR then will ensure that each document listed on tne SQVDL-D is in the package for jobsite delivery.

The SQR's acceptance signature on the form confirms that the Contractor has met the quality verification requirements. The SQR cannot release the equipment or material for shipment until the documents have been sent, or are attached to the related item as part of the packaging. The correspond-ing, completed SQVDL-S and SQVDL-D forms shall accompany the shipment, with the SQVDL-D serving as the transmittal for the documents. The SQR shall attach a copy of the SQVDL-D to his Quality Surveillance Report. When the procurement is for more than one item or batch, and when these are to be delivered at different times, the applicable verification documents and forms shall accompany each delivery.

F. When the Purchaser does not have a SQR, the Contractor shall prepare and certify the SQVDL-D and deliver it to the jobsite with the equipment or material and related verification documents. The Purchaser shall review the delivered documents at the jobsite and return an approved copy of the form to the Contractor.

G. Approved Supplier's Deviation Disposition Request (SDDR) reports are -

quality verification documents and will be processed as follows:

1. Quality verification documents include SDDR reports that have had the Contractor's recommended " repair" or "use as is" disposition approved by the Purchaser's Engineer.

2. The SDDR report form used by any Contractor must be approved by Bechtel prior to use by the Contractor. The existing Bechtel Form LA0 0790 may be used by the Contractor in lieu of the Contractor's form. At the start of fabrication, Bechtel will furnish the Contractor with blank SDDR Forms.

3. Within 15 days after the occurrence of a nonconformance, the Contractor shall submit to Bechtel a SDDR report requesting disposition approval. Bechtel will review the report and accept, reject, or reject with instructions to the Contractor to resubmit. All accepted SDDR's will be signed by the Con-tractor to verify that the accepted disposition was correctly accomplished. The SQR's acceptance signature on the form confirms that the Contractor has correctly accomplished the accepted disposition.

4. All accepted SDDR's become documentation generated in support of the quality verification requirements of this procurement and shall be listed on the SQVDL-D. (See Paragraph 15.0.D.) At the time equipment is shipped, one copy of the SDDR will be included in the document package to be delivered to the jobsite.

fc/em 1 OCT 78 25

4 e

m PAGE OF Q SUPPLIER QUALITY VERIFICATION DOCUMENTATION LIST -

SUMMARY

EQUIPMENT N AME SECHTEL JOB NO.

e*

EQUIPMENT TAG NO. SPEC /PO NO.

b H

INSTRUCTIONS PACKING LIST NO. ,

i EQUIPMENT SERI AL NO. ON MACK SIDE w

co SUPPLIER N AME CATEGORY eu At.eTV VERIFsC ATBOM DOCUMENT SUMM ARY SPECaFIC ATION REFERENCE fT C ATION SY:

osscasevion or aseuenso occuments cwamos on sa ment no section canasmares no sesse a runa { omia 4

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_ u s,m,y a v s o m vinna tus convaacion canveress vus orvastao Lest, ano swaLL sanvs as a g cave a niousnassants or una senciescarsom Qu ALevy VEner Carson CHECDsLest ron JOessvE oELevany. EGs part GaE pavg

INSTRUCTIONS FOR PREPARING r%

SUPPLIER QUALITY VERIFICATION DOCIASNTATION LIST-SUWRY bo Q (SQVDL-S)

N8 The supplier should complete the entries . c top of the form and fill in summary and reference columns y as described below. Entries in the susmary column may be categorized, such as " Welder Qualification Certificates." If a category contains soeral dif ferent types of docissentation, such as Inspection Reports, specific types should be listed under the category.

DESCRIPT10lf OF REQUIRED Enter title, description or category of documents.

DOCLSE8tTS CHA80CE OR SERIAL NO. Enter change or serial number only if supplier has other documents with j the same title that do not apply to this procurament.

SECT 10ti; PARAGRAPM NO. Enter section of specification and paragraph number in that sec t ion t ha t the listed documents and/or categories are intended to support.

U

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p PAGF OF N

SUPPLIER QUALITY VERIFICATION DOCUMENTATION LIST - DETAILED b (SQVDL-D)

EQUIPMENT N AME BECHTEL JOB NO.

I EQUIPMENT TAG NO. SPEC /PO NO.

INSTR UCTIONS 4

1 EQUIPMENT SERI AL NO. ON BACK SIDE PACKING LIST NO.

i y SUPPLIER N AME CATEGORY cmANoE CERTIFIED my Punces Asen s INePacTom DR AWING OR DOCUMENTS OR SPECIF8CAYION SECTION A"A SE RI A L

gggg g gg g g DATE INITI AL DATE i

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M ta CD 1

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SUPPLIER CERTIFIC ATION PURCH ASER'S INSPECTOR ACCEPTANCE WE CERTIFY TH AT THE DOCUMENTS I.ISTED ON THIS FORM MEET WHEN SHOP INSPECTION IS NOT REQUIRED. REVIEW WILL

] THE QU ALITV VERIFIC AT80N REQUIREMENTS OF THE gPECIFIC A- SE M ADE AT THE JoaSITE AS P ART OF RECEIwlNG TION AND FURTHER. TH AT E ACH DOCUMENT LISTED APPLIES INSPECTION SPECIFIC ALLY TO THE PROCUREMENT IDENTIFIED ON THIS FORM.

SUPPLIER REP DATE ACCEPTED av DATE TITLE TeTLE I

"E IIISTRUCTI0IIS FOR PREPARING 8

H *0 SUPPLIER GUALITY VERIFICATION DOCURIENTATION LIST-DETAILED tsaVot-c)

The supplier should list all documentation generated in support of the quality verification requirements of this procurement, including Bechtel-accepted nonconfermance reports and as shown on the Supplier Quality Verification Documentation List-Summary (SQVOL-S) form for jobsite delsery. Use a separate page for each category of documentation even though a single entry may be all that is required.

The heading of the fann is self-explanatory and all available data should be entered. Enter data on the remainder of the form as shown below.

l CATEGORY Enter the category of the docanentation that will be listed on the form, such as,

Inspection Reports".

DRAWING Enter the titles of the draennes and quality verification documents to be delivered to the jobsite.

1 CHANGE OR SERIAL NUMBER Enter the change or serial number of the drawing or document.

g r.>

I n SPECIFICATION SECTION; Enter the section of the specification and the paragraph number in that section that PARA NUIISER the listed document is intended to support. h CERTIFIED BY The contractor representative signs opposite each entry, after verifying that the specific document listed apphes directly to the equipment shown on the form.

PURCHASER'S INSPECTION Purchaser's inspector must rowen and sipi each document listed. After review he initials the form opposts the centractor's certification.

NOTE

When a source inspector is not asugned, this column raments blank.

I SUPPLIER CERTIFICATION Contractor representative siya fenn, afast roweenne complete list and is satisfied that all documentation requered is listed.

l INSPECTOR ACCEPTANCE Purchener's inspector signs form, after reviewing it to ensure that each has been certified 4

by the contractor and reviewed by Purchaser's inspection, and that all documentation listed

is packaged for delivery to the jobsite.

NOTE This space will be blank when there is no source inspector. Receiving inspection shall review the form and documents and when satisfied, y the INSPECTO R ACCEPTANCE line, and

, forward a copy to the contractor.

X3AJ01 i -

16.0 QUALITY PROGRAM REQUIREMENTS 16.1 PROPOSAL QUALITY PROGRAM REQUIREMENTS A. A written description of the quality program plan to be implemented that conforms to the requirements, identified in Paragraph 16.3, Quality Program Requirements, of this Appendix must be submitted with the proposal.

B. If an effective quality program manual is being implemented and meets the requirements, identified in Paragraph 16.3, it may be submitted in lieu of a quality program plan.

16.2 QUALITY PROGRAM REQUIREMENTS AFTER AWARD Within 30 days after award of the Contract a documented quality program, including procedures for the Contract of quality related activities, shall be submitted for the review and acceptance by the Purchaser.

16.3 QUALITY PROGRAM REQUIREMENTS The quality program submitted must comply with criteria appearing in ANSI ~

N45.2-1971, " Quality Assurance Program Requirements for Nucigar Power Plants." The attached list of subjects required to be included in the quality program is numbered and titled on " Quality Program Raquirements" to correspond with the applicable sections in ANSI N45.2-1971. An "I" in the block preceding each number and title indicates that the section requires coverage in the program plan; a " " (dash) in the block signifies no requirement. The extent to which the individual sections and elements apply is established by the nature and scope of work of this specification.

16.4 QUALITY PROGRAM CROSS INDEX It is required that a cross-index table or listing of the quality program manual procedures be provided with each manual to identify the criteria of ANSI N45.2-1971 which each of the individual procedures addresses.

16.5 QUALITY PROGRAM DOCUMENTS Documents, records, correspondence, etc, are considered valid only if stamped, initialed, signed or otherwise authenticated and dated by authorized personnel. Initials and stamps shall be traceable to the individual. Printed names and printed initials are unacceptable. In addition, all quality assurance documents and documents submitted for quality assurance review, shall be validated by using black ink. On materials where the use of black ink is impractical (mylar and vellum) standard drafting methods may be used for validation.

fc/em 1 OCT 78 30

X3AJ01 ~

QUALITY PROGRAM REQUIREMENTS ANSI N 45.2-71 REQ'D SECT TITLE bb 2 Quality Assurance Program 50 3 Organization 50 4 Design Control bb 5 U Procurement Document Control 6

Instructions, Procedures and Drawings 7 Document Control bb 8 Control of Purchased Material, Equipment, and Services X

9 Identification and Control of Material, Parts, and Components _

bb 10 Control of Special Processes bb 11 Inspection bb 12 Test Control X

13 I

Control of Measuring and Test Equipment 14 Handling, Storage, and Shipping bb 15 Inspection, Test and Operating Status Ob 16 Nonconforming Items

bb 17 Corrective Action t

bb 18 Quality Assurance Records bb 19 Audits

NOTE:

Procedures for the control of nonconforming items shall include provisions for the approval by the Purchaser's engineer of " repair" or "use as is" dispositions made for materials, parts, or com-ponents that do not conform to drawings, specifi-cations, or other purchase documents. Submittals by the supplier shall include the recommended disposition and technical iustification.

OTHER QUALITY PROGRAM REQUIREMENTS fc/em 1 OCr 78 31

m,'

X3AJ01 17.0 REPORTING OF DEFECTS AND NONCOMPLIANCE The work to be performed in accordance with this specification is subject to regulation 10 CFR Part 21.

18.0 REPRESENTATION AND EXECUTION OF CONTRACT The undersigned hereby declares, as Bidder, that the only persons or parties interested in this proposal as principals are those named herein; that this bid is made without any connection with any other person or party making a bid for the same purpose; that this bid is in all respects fair and without collusion or fraud; and that he agrees that if his bid, as submitted on this Proposal Form be accepted, he will perform the work and complete same within the time specified therein; and that he will accept in full payment therefore the prices quoted in this Proposal Form.

Date: Bidder:

Bidder's Address:

By:

Title:

i 1

l fc/em 1 OCT 78 32 l

l

ATTACHMENT 2 SPECIFICATION X3AJ02

.

ML20215E160

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