IR 05000373/2002011

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IR 05000373-02-011(DRS) & IR 05000374-02-011(DRS), on 09/09-27/2002, LaSalle County Station; Units 1 & 2. Safety System Design and Performance Capability Inspection. Non-Cited Violations Noted
ML023090215
Person / Time
Site: LaSalle  Constellation icon.png
Issue date: 11/03/2002
From: Dave Hills
NRC/RGN-III/DRS/OLB
To: Skolds J
Exelon Generation Co
References
IR-02-011
Download: ML023090215 (40)


Text

ber 3, 2002

SUBJECT:

LASALLE COUNTY STATION NRC INSPECTION REPORT 50-373/02-11(DRS);50-374/02-11(DRS)

Dear Mr. Skolds:

On September 27, 2002, the NRC completed an inspection at your LaSalle County Station, Units 1 and 2. The enclosed report documents the inspection findings, which were discussed on September 27, 2002, with Mr. G. Barnes and other members of your staff.

The inspection examined activities conducted under your license as they relate to safety and compliance with the Commissions rules and regulations and with the conditions of your license.

The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel. Specifically, this inspection focused on the design and performance capability of the emergency diesel generators and their support systems to ensure that they were capable of performing their required safety-related functions. In addition, the inspection reviewed a sample of permanent plant modifications and changes made under 10 CFR 50.59.

Based on the results of this inspection, the inspectors identified three issues of very low safety significance (Green) that were determined to involve violations of NRC requirements. However, because of their very low safety significance and because they were entered into your corrective action program, the NRC is treating the issues as Non-Cited Violations in accordance with Section VI.A.1 of the NRC s Enforcement Policy. If you deny these Non-Cited Violations, in whole or in part, you should provide a response with a basis for your denial, within 30 days of the date of this inspection report, to the Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001, with copies to the Regional Administrator, Region III; the Director, Office of Enforcement, United States Nuclear Regulatory Commission, Washington, DC 20555-0001; and the NRC Resident Inspector at the LaSalle County Station. In accordance with 10 CFR 2.790 of the NRCs Rules of Practice, a copy of this letter and its enclosure will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRCs document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA/

David E. Hills, Chief Mechanical Engineering Branch Division of Reactor Safety Docket No. 50-373; 50-374 License No. NPF-11; NPF-18

Enclosure:

Inspection Report 50-373/02-11(DRS);

50-374/02-11(DRS)

REGION III==

Docket No: 50-373; 50-374 License No: NPF-11; NPF 18 Report No: 50-373/02-11(DRS); 50-374/02-11(DRS)

Licensee: Exelon Generation Company, LLC Facility: LaSalle County Station, Units 1 and 2 Location: 2601 N. 21st Road Marseilles, IL 61341 Dates: September 9 through 27, 2002 Inspectors: P. Lougheed, Engineering Inspector D. Chyu, Engineering Inspector G. Hausman, Engineering Inspector H. Walker, Engineering Inspector T. Bilik, Reactor Inspector, Trainee R. Echoles, Reactor Inspector, Trainee H. Anderson, Mechanical Contractor C. Baron, Mechanical Contractor Approved by: David E. Hills, Chief Mechanical Engineering Branch Division of Reactor Safety

SUMMARY OF FINDINGS

IR 05000373/02-11(DRS), IR 05000374/02-11(DRS); Exelon Generation Company, LLC; on 09/09-27/02, LaSalle County Station; Units 1 & 2. Safety System Design and Performance Capability Inspection.

The inspection was a three week baseline inspection of the design and performance capability of the emergency diesel generators and associated support systems. In, addition, the biennial review of permanent plant modifications and 10 CFR 50.59 evaluations was concurrently performed. The inspection was conducted by regional engineering specialists, with mechanical consultant assistance. The inspection identified three issues of very low significance. The significance of most findings is indicated by their color (Green, White, Yellow, Red) using Inspection Manual Chapter 0609, Significance Determination Process (SDP). Findings for which the SDP does not apply may be Green, or be assigned a severity level after NRC management review. The NRC's program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, "Reactor Oversight Process," Revision 3, dated July 2000.

Inspection Findings

Cornerstone: Mitigating Systems

Green.

The inspection team identified a Non-Cited Violation (NCV) of 10 CFR Part 50,

Appendix B, Criterion III, Design Control, that applied to the air start systems for all the emergency diesel generators on both units. Specifically, the inspectors identified that the design basis requirement that the starting air systems have enough air to permit either five (Division 1 and 2 diesel generators) or three (Division 3 diesel generators) normal starts in rapid succession was not translated into specifications, procedures, and instructions. As a result, there was no objective evidence that the required starting air system capacity was being maintained.

The finding was greater than minor based on the potential that degradation of the design basis capability of a starting air system would not be detected by the licensee. Degradation of the design function impacts the base probabilistic risk assessment values used for diesel generator reliability. The finding was of low safety significance because it does not represent an actual loss of the starting air system safety function. (Section 1R21.1)

Green.

The inspection team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III, that applied to the fuel oil storage tanks for the high pressure core spray diesel generators on both units. Specifically, the inspectors identified that the licensee had incorrectly calculated the necessary volume for the fuel oil storage tanks.

The finding was greater than minor based on the number of deficiencies associated with the diesel generator fuel storage tank capacities requiring preparation of new calculations and corrections to existing calculations, the updated final safety analysis report, the technical specification bases, to procedures, and, possibly, to the technical specifications themselves.

The finding was of low safety significance because it did not represent an actual loss of the high pressure core spray diesel generator fuel oil storage volume as currently required by technical specifications. Furthermore, in the unlikely event that extended operation of the diesel generators was necessary, the licensee would likely be able to get fuel on site before the end of the seven day period. (Section 1R21.2)

Green.

The inspection team identified an NCV of 10 CFR Part 50, Appendix B, Criterion III, that applied to all the emergency diesel generators on both units. The test control valves on the diesel heads of all five emergency diesels were replaced by valves having a different form, fit, and function. The licensee did not ensure that the change was commensurate with the original design.

The finding was greater than minor because it involved the licensee failing to implement a required regulatory process. The finding was of low safety significance because of a warning currently in the licensees procedure and the fact that the valves are only opened during surveillance. (Section 1R21.2)

REPORT DETAILS

REACTOR SAFETY

Cornerstone: Mitigating Systems

1R02 Evaluations of Changes, Tests, or Experiments

Review of Evaluations and Screenings for Changes, Tests, or Experiments

a. Inspection Scope

The inspectors reviewed twelve 10 CFR 50.59 evaluations and eleven screenings.

These documents were reviewed to ensure consistency with the requirements of 10 CFR 50.59. The inspectors used Nuclear Energy Institute (NEI) 96-07, Guidelines of 50.59 Evaluations, Revision 1, to determine acceptability of the completed evaluations, and screenings. The NEI document was endorsed by the NRC in Regulatory Guide 1.187, Guidance for Implementation of 10 CFR 50.59, Changes, Tests, and Experiments, November 2000. The inspectors also consulted Inspection Manual, Part 9900, 10 CFR GUIDANCE: 50.59. Documents reviewed during the inspection are listed at the end of the report.

b. Findings

No findings of significance were identified.

1R17 Permanent Plant Modifications

Review of Recent Permanent Plant Modifications

a. Inspection Scope

The inspectors reviewed five permanent plant modifications that were performed by the licensee's engineering staff during the last two years, all but one of which affected the emergency diesel generators or their associated support systems. Therefore, review of the modifications counted for completion of activities under both NRC Inspection Procedures 71111, Attachments 17 and 21. The modifications were reviewed to verify that the completed design changes were in accordance with specified design requirements and the licensing bases and to confirm that the changes did not affect the modified system or other systems' safety function. Calculations which were performed or revised to support the modifications were also reviewed. As applicable to the status of the modification, post-modification testing was reviewed to verify that the system, and associated support systems, functioned properly and that the modification accomplished its intended function. The inspectors also verified that the completed modifications did not place the plant in an increased risk configuration. The inspectors evaluated the modifications against the licensee's design basis documents and the updated final safety analysis report (UFSAR). The inspectors also used applicable industry standards, such as the American Society of Mechanical Engineers Code, to evaluate acceptability of the modifications.

b. Findings

No findings of significance were identified.

1R21 Safety System Design and Performance Capability

Introduction Inspection of safety system design and performance verifies the initial design and subsequent modifications and provides monitoring of the capability of the selected systems to perform design bases functions. As plants age, the design bases may be lost and important design features may be altered or disabled. The plant risk assessment model is based on the capability of the as-built safety system to perform the intended safety functions successfully. This inspectable area verifies aspects of the mitigating systems cornerstone for which there are no indicators to measure performance.

The objective of the safety system design and performance capability inspection is to assess the adequacy of calculations, analyses, other engineering documents, and operational and testing practices that were used to support the performance of the selected systems during normal, abnormal, and accident conditions. The inspection was performed by a team of inspectors that consisted of a team leader, three Region III inspectors, and two mechanical consultants.

The systems selected for review during this inspection were based upon:

  • having a high probabilistic risk analysis ranking;
  • having had recent significant issues;
  • not having received recent NRC review; and
  • being interacting systems.

The systems selected were the emergency diesel generators (including the high pressure core spray diesel), and their support systems: diesel generator cooling water, diesel fuel oil and diesel starting air.

The criteria used to determine the systems performance included:

  • applicable technical specifications;
  • applicable UFSAR sections; and
  • the systems' design documents.

The following system and component attributes were reviewed in detail:

System Requirements Process Medium - water, fuel oil, electricity Energy Source - electrical power, fuel oil, air Control Systems - initiation, control, and shutdown actions Operator Actions - initiation, monitoring, control, and shutdown System Condition and Capability Installed Configuration - elevation and flow path operation Operation - system alignments and operator actions Design - calculations and procedures Testing - flow rate, pressure, temperature, voltage, and levels Components The common

(0) diesel generator cooling water pump was selected for detailed review during the inspection. This component was specifically reviewed for component degradation due to the impact that its failure would have on the plant.

.1 System Requirements

a. Inspection Scope

The inspectors reviewed the updated final safety analysis report, technical specifications, system descriptions, drawings and available design basis information to determine the performance requirements of the emergency diesel generators and their associated support systems. The reviewed system attributes included process medium, energy sources, control systems, and operator actions. The rationale for reviewing each of the attributes was:

Process Medium: This attribute required review to ensure that the emergency diesel generators would supply the required loads following design basis events. To achieve this function, the inspectors also verified that the fuel oil system would transfer sufficient oil to maintain diesel operability, that the diesel generator cooling water system would transfer sufficient heat to maintain diesel operability, and that the air intake and exhaust system provided sufficient oxygen to support combustion.

Energy Sources: This attribute needed to be reviewed to ensure that the emergency diesel generators and associated support systems would start when called upon, and that appropriate valves would have sufficient power to change state when so required.

To achieve this function, the inspectors verified that the interactions between the diesel generators and their support systems were appropriate such that all components would start when needed.

Controls: This attribute required review to ensure that the automatic controls for starting the diesel generators, and associated systems, were properly established.

Additionally, review of alarms and indicators was necessary to ensure that operator actions would be accomplished in accordance with the design.

Operations: This attribute was reviewed because the operators took a number of actions during the monthly and quarterly surveillance tests that had the potential for affecting diesel generator automatic operation. In addition, the operating procedures for loss of offsite power or loss of vital boards permitted the operators to manually load the diesel generators with non-safety related loads. Therefore, operator actions played an important role in the ability of the emergency diesel generators and associated support systems to achieve their safety related functions.

b. Findings

Introduction:

Green. The inspectors identified a Non-Cited Violation (NCV) of 10 CFR Part 50, Appendix B, Criterion III Design Control, that applied to the air start systems for all of the emergency diesel-generators on both units. Specifically, the inspectors identified that the design bases for each of the Division 1, 2, and 3 emergency diesel-generator starting air systems were not translated into specifications, procedures, and instructions. As a result, there was no objective evidence that the required emergency diesel generator starting air system capacity was being maintained.

Discussion: The design basis for the air start system, as stated in the UFSAR and technical specification bases, is to have sufficient air to allow five normal starts in rapid succession (three starts for the high pressure core spray (HPCS) diesels) without use of the air compressors and with an initial air pressure of 200 psig. At the beginning of the inspection, the inspectors requested the calculations that sized the system. The licensee was not able to locate these analyses during the inspection, and determined that no calculations existed. The licensee stated the air start system was bought as a pre-specified unit and was tested during preoperational testing. The licensee provided copies of the preoperational tests which showed that the air start systems met the design basis at the time the plant was licensed. However, the inspectors noted several discrepancies between the preoperational and current conditions which could not be readily explained and which called into question the ability of the system to meet its design basis function.

The inspectors noted that, during the preoperational tests for Divisions 1 and 2, each bank of air experienced, on average, a 13 to 17 psig drop for the initial start. Recent Division 1 and 2 starts typically averaged an 18 to 22 psig drop. This would indicate that more air was being used per start and that the design basis might not be maintained.

For Division 3, a similar increase from 25 to 30 psig during preoperational testing to 30 to 35 psig during current testing was observed. However, it was not possible to make a direct comparison between the data for two reasons:

(1) The preoperational tests were conducted using a single air bank while the tests at the time of the inspection used both banks (due to an unrelated abutment issue). The licensee provided some informal data, not regularly taken during the surveillance testing, that showed that the cranking time for the air start system had decreased since the time of the preoperational tests. The inspectors agreed that the cranking times had slightly decreased over time, as would be expected with the change to dual bank starts. However, while this data could show that the air start system was still accelerating the engine to 150 rpm in the same (or less) time, it could not explain the increased air usage. Furthermore, because the data was not consistently taken, the inspectors did not believe that it could be credited for showing that the design basis was properly translated into procedures.
(2) The preoperational tests were conducted at 200 psig, while the current tests are conducted between 225 to 240 psig. Due to the licensee switching to starting on both air banks, the procedure requires the operators to drain the tanks down and allow them to refill if the tanks are more than five pounds off. This is done in order to ensure that both banks start at about the same pressure. Attempts, by both the inspectors and the licensee, to correlate the increased pressure drop to the increased starting air pressure were unsuccessful. The licensee prepared engineering change 338926; however after discussion with the inspectors, they withdrew it and planned to revise it.
Analysis:

Evaluation of this issue concluded that it is a design control deficiency resulting in a finding of very low safety significance (Green). The design control deficiency is due to the licensee neither having design calculations available that documented the starting air system design requirements, nor having testing acceptance criteria which would show that the design basis capability of the air start system was being maintained. The mitigating systems cornerstone was affected due to the potential undetected degradation of the design basis capability of a starting air system, with the associated potential effect on the starting capability for the emergency diesel-generator and on equipment that would be powered by the emergency diesel-generator. No other cornerstones were determined to be degraded as a result of this issue.

This finding was determined to be greater than minor based on the potential that degradation of the design basis capability of a starting air system would not currently be detected by the licensee. The design basis capability of the emergency diesel-generator starting air system was based on the capability to provide five (three) fast starts in rapid succession without the use of the starting air system compressor, with a minimum air receiver pressure of 200 psig.

Degradation of the design function impacts the base probalistic risk assessment values used for diesel generator reliability.

This finding was assessed as Green because it does not represent an actual loss of the starting air system safety function. Surveillance testing from preoperational/start-up tests to the most recent fast starts has demonstrated the current operability of the diesel generators to start within the required 13 seconds. Therefore, this issue was screened out of the significance determination process as Green.

Enforcement:

10 CFR Part 50, Appendix B, Criterion III, Design Control, states, in part, that measures be established to assure that applicable regulatory requirements and the design basis are correctly translated into specifications, drawings, procedures, and instructions.

Contrary to the above, as of September 27, 2002, the design basis for the emergency diesel-generator starting air systems was not correctly translated into plant documents, in that design calculations were not available and acceptance criteria were not included in surveillance and testing procedures to verify that the starting air system design basis capability was maintained. The licensee initiated condition report 124743 to address this issue.

Because of the low safety significance of this issue and because it is in the licensees corrective action program, the issue is being treated as a Non-Cited Violation, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 50/373-2002-011-01; 50/374-2002-011-01).

.2 System Condition and Capability

a. Inspection Scope

The inspectors reviewed design basis documents and plant drawings, abnormal and emergency operating procedures, requirements, and commitments identified in the updated safety analysis report and technical specifications. The inspectors compared the information in these documents to applicable electrical, instrumentation and control, and mechanical calculations, setpoint changes and plant modifications. The inspectors also reviewed operational procedures to verify that instructions to operators were consistent with design assumptions.

The inspectors reviewed information to verify that the actual system condition and tested capability was consistent with the identified design bases. Specifically, the inspectors reviewed the installed configuration, the system operation, the detailed design, and the system testing, as described below.

Installed Configuration: The inspectors confirmed that the installed configuration of the emergency diesel generators and associated support systems met the design basis by performing detailed system walkdowns. The walkdowns focused on the installation and configuration of piping, components, and instruments; the placement of protective barriers and systems; the susceptibility to flooding, fire, or other environmental concerns; physical separation; provisions for seismic and other pressure transient concerns; and the conformance of the currently installed configuration of the systems with the design and licensing bases.

Operation: The inspectors performed procedure walk-throughs of selected manual operator actions to confirm that the operators had the knowledge and tools necessary to accomplish actions credited in the design basis. Additionally, the inspectors attended a simulator walk-through for selected diesel generator loading sequences.

Design: The inspectors reviewed the mechanical, electrical and instrumentation design of the emergency diesel generators and associated support systems to verify that the systems and subsystems would function as required under accident conditions. The review included a review of the design basis, design changes, design assumptions, calculations, boundary conditions, and models as well as a review of selected modification packages. Instrumentation was reviewed to verify appropriateness of applications and set-points based on the required equipment function. Additionally, the inspectors performed limited analyses in several areas to verify the appropriateness of the design values.

Testing: The inspectors reviewed records of selected periodic testing and calibration procedures and results to verify that the design requirements of calculations, drawings, and procedures were incorporated in the system and were adequately demonstrated by test results. Test results were also reviewed to ensure automatic initiations occurred within required times and that testing was consistent with design basis information.

Pre-operational test data was also reviewed to confirm initial design parameters that could not be tested under normal operations.

b. Findings

===.1

Introduction:

Green. The inspectors identified a second NCV of Criterion III that applied===

to the fuel oil storage tanks for the HPCS diesel generators on both units. Specifically, the inspectors identified that the licensee had incorrectly calculated the necessary volume for the fuel oil storage tanks.

Description:

Per the UFSAR, Section 9.5.4.2, the licensee is committed to American National Standard Institute (ANSI) N195-1976, Fuel Oil Systems for Standby Diesel-Generators, Section 5 (System Performance Requirements), Subsection 5.4 (Calculation of Fuel Oil Storage Requirements). Subsection 5.4 requires licensees to calculate the total fuel storage requirements based on calculating the expected time dependent loads, plus a ten percent margin. The standard also provides a conservative alternative for calculating the storage capacity by assuming that the diesel operates continuously for seven days at its rated capacity.

For the Division 1 and 2 diesel generator fuel oil storage tanks, the licensee chose to calculate the storage capacity by assuming that the diesels operated continuously at their rated capacities. For the Division 3 diesels, the licensee chose to determine a time-dependent load and to calculate the tank capacity on that basis.

The inspectors noted a number of problems associated with fuel oil storage tank and fuel consumption calculations. For example, the inspectors identified that the values in calculation DO-14 were based on a presumption that the HPCS pump would go to runout after a day and would remain in that condition. Furthermore, the calculation did not take into account the ten percent margin required by the ANSI standard.

Additional problems noted were:

  • Calculation DO-7 appeared to have been superceded, at least in part, by calculations DO-11 and DO-14. However this wasnt recognized in any fashion.
  • Similarly, calculation DO-8 was partially superceded by DO-13 and DO-15.
  • Technical Specification 3.8.1.4 was non-conservative in relation to the design basis as described in calculation DO-15. The licensee concluded there was no operability problem as the tanks were always maintained above the low level setpoint and the DO-15 calculations were determined to be overly conservative.
  • Procedure LOP-DO-02 contained errors related to incorrect diesel fuel oil transfer pump auto trip and auto start volume levels.
  • There were no calculations to support the tables converting tank height in inches of water to gallon of fuel oil. These tables were posted on the doors of each day tank room and were included in procedures LOP-DO-01 and LOP-DO-02.
  • UFSAR Table 8.3-1 had not been revised to correctly reflect the values in design calculation 4266/19AK19. In addition, the licensee did not have a calculation for the scenario of a loss of coolant accident on Unit 2 with a shutdown on Unit 1, even though that would result in a different loading on the 0 diesel generator than the case analyzed in 4266/19AK19.
  • The loading calculated in 4266/19AK19 was 2717 kilowatts, which was well above the continuous loading of 2660 kilowatts, although within the 2000 hour0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> loading. Procedure LOA-AP-101 did not contain any restrictions on loading the diesel generators, which negated the conservatism assumed in ANSI N-195.
Analysis:

Evaluation of this issue concluded that it is a design control deficiency resulting in a finding of very low safety significance (Green). The design control deficiency existed in that the licensee had not included the ANSI N-195 minimum margin of ten percent above the load profile results in the design calculations and subsequently had not translated adequate design basis requirements into specifications, procedures, and instructions to meet the licensees UFSAR commitment. The mitigating systems cornerstone was affected due to the failure to include adequate margin in the design basis minimum storage requirements for the HPCS emergency diesel generator fuel oil storage volume, with the associated potential effect of the inability of the storage volume to supply operation of each HPCS emergency diesel generator for the full seven day interval at the assumed loadings. This potential effect would impact the emergency diesel generator as well as the equipment that it would power during the seven day design interval. No other cornerstones were determined to be degraded as a result of this issue. Degradation of the design function impacts the base probalistic risk assessment values used for diesel generator reliability.

This finding was determined to be greater than minor based on the number of deficiencies associated with the diesel generator fuel storage tank capacities. These deficiencies will require preparation of new calculations, corrections to existing calculations, the UFSAR, the technical specification bases, and to procedures.

Changes to the technical specifications themselves may also be required. Therefore the criteria for a more than minor violation of design control was deemed to be met.

This finding was assessed as Green because it did not represent an actual loss of the HPCS diesel generator fuel oil storage volume as required by technical specifications.

Furthermore, the inspectors recognized that, in the unlikely event that extended operation of the diesel generators was necessary, the licensee would be able to get fuel on site before the end of the seven day period.

Enforcement:

10 CFR Part 50, Appendix B, Criterion III, Design Control, states, in part, that measures be established to assure that applicable regulatory requirements and the design basis are correctly translated into specifications, drawings, procedures, and instructions.

Contrary to the above, the licensee had not included the ANSI N-195 minimum margin in the design calculations of minimum HPCS emergency diesel generator fuel oil storage volume and subsequently had not translated adequate design basis requirements into specifications, procedures, and instructions to meet the licensees FSAR commitment.

The licensee initiated condition reports for each of the above problems during the inspection to address associated problems. A complete list of condition reports can be found in the list of documents at the end of the report.

Because of the very low safety significance of this issue and because the issues have been entered into the licensee's corrective action program, the finding is being treated as a Non-Cited Violation, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 50/373-2002-011-02; 50/374-2002-011-02). This issue was determined to be sufficiently different from the issue on the air start system system such that it should be considered a separate violation rather than a separate example of a violation.

2.

Introduction:

Green. The inspectors identified an NCV of 10 CFR Part 50, Appendix B, Criterion III that applied to all of the emergency diesel generators on both units. The licensee replaced the vent control valves on the diesel generator heads with valves having different form, fit and function and did not apply a design control process commensurate to the original design.

Discussion: During a walkdown of the emergency diesel generators, the inspectors noted pressure test connection valves on the diesel cylinder heads that appeared different from the original. The licensee confirmed that the valves had been modified so the inspectors requested copies of the design change documents used for the installation of the equipment. The licensee responded that the valves were installed using the alternate parts replacement program. After some discussion, copies of the alternate parts replacement records and appropriate procedures were obtained.

During visual examination of the old and new valves, review of the alternate parts evaluation and review of the current surveillance procedure, the inspectors determined that the old and new valves had substantial differences and actually performed different functions. Therefore, the use of the alternate parts evaluation, where the part was assumed to have the same basic form, fit, and function, was not appropriate.

The inspectors noted that the original needle valve stem had to be completely removed to allow connection of test equipment. Once testing was completed, the test connections had to be removed, the valve stem installed and hand tightened in a clockwise direction to prevent flow. The replacement required an adapter for installation into the head. The valve then fitted onto the top of the adaptor and functioned as most valves, where the stems are not removed during operation. Instead a handwheel was turned to rotate the valve disc off its seat and allow flow to the test equipment, which could remain connected no matter the position of the valve. Another important difference introduced by this change in valve design was that the stem was required to be rotated clockwise for opening and counter clockwise for closing. This was different, not only from the original design, but also from the opening and closing of most valves.

Based on the documents reviewed, the inspectors concluded that a type of failure, not previously identified (i.e., ejection of the valve adapters), could have occurred with this type replacement valve. During discussions, licensee personnel stated that such an incident had occurred around 1998 at another plant where a cylinder test valve adapter was ejected from a diesel resulting in the inoperability of the diesel. The information had been distributed as industry experience type information. As a result of the industry experience notification, the licensee revised its procedures to add a warning to ensure that the valves were not over tightened.

Analysis:

Evaluation of this issue concluded that it was a design control deficiency resulting in a finding of very low safety significance. The design control deficiency was due to the licensee having failed to control the design modification process to the same degree as the original design. Because the licensee installed the new valves as an alternate parts replacement, a 10 CFR 50.59 screening or evaluation was not performed and drawings and procedures were not updated.

Because the licensee identified the potential for a new failure mode associated with this modification (as evidenced by warning in the surveillance procedures), the inspectors reviewed the issue against the requirements of 10 CFR 50.59 and discussed this issue with the cognizant individual in the Office of Nuclear Reactor Regulation for issues regarding 10 CFR 50.59. In either 1994 or 1998, the wording of 10 CFR 50.59 would have required the licensee to have submitted the modification for NRC review and approval, presuming the licensee had recognized at that time that a different failure mode had been introduced into the system.

However, in March 2001, a revised version of 10 CFR 50.59 took effect. The revised version permits changes to be made that introduce new failure modes, as long as those new failure modes do not result in "more than a minimal increase in the likelihood of a malfunction of equipment important to safety." Based upon the current warning in the licensees procedure and the fact that the valves are only opened during surveillances, the inspectors concluded that the modification would not result in more than a minimal increase and that the issue did not require further NRC review.

Enforcement:

10 CFR Part 50, Appendix B, Criterion III, Design Control, states, in part, that measures be established to assure that applicable regulatory requirements and the design basis are correctly translated into specifications, drawings, procedures, and instructions. It further states that design changes shall be subject to design control measures commensurate with those applied to the original design.

Contrary to the above, in December 1994, when the new valves were installed, the licensee did not apply the design change process commensurate with the original design in that they did not perform a 10 CFR 50.59 screening or evaluation nor did they update operating procedures or drawings. This led to a potential new failure mode not being evaluated properly. Because the issue involved a failure to implement a required regulatory process, application of the significance determination process was not appropriate. However, after consultation with NRC management, it was determined that the issue was of very low risk significance and should be assigned a color of "Green."

Because of the low safety significance of this issue and because it is in the licensees corrective action program, the issue is being treated as a Non-Cited Violation, consistent with Section VI.A.1 of the NRC Enforcement Policy (NCV 50/373-2002-011-03; 50/374-2002-011-03). The licensee entered this into their corrective action program as condition report 124850.

.3 Components

a. Inspection Scope

The inspectors examined the 0 diesel generator cooling water pump to ensure that component level attributes were satisfied. The attribute selected for review was component degradation, due to the impact that the pumps failure could have on the diesel generator.

Component Degradation: This attribute was verified through review of component repair histories and review of corrective action documents. The inspectors reviewed the attribute to verify the licensee was appropriately maintaining components in the emergency diesel generators and associated support systems

b. Findings

No findings of significance were identified.

OTHER ACTIVITIES (OA)

4OA2 Identification and Resolution of Problems

a. Inspection Scope

The team reviewed a sample of emergency diesel generator and associated support system problems that were identified by the licensee and entered into the corrective action program. The inspectors reviewed these issues to verify an appropriate threshold for identifying issues and to evaluate the effectiveness of corrective actions related to design issues. In addition, condition reports written on issues identified during the inspection were reviewed to verify adequate problem identification and incorporation of the problem into the corrective action system. The specific corrective action documents that were sampled and reviewed by the team are listed in the attachment to this report.

b. Findings

No findings of significance were identified.

4OA6 Meetings

Exit Meeting The inspectors presented the inspection results to Mr. G. Barnes, and other members of licensee management, on September 27, 2002. The licensee acknowledged the findings presented. The inspectors asked the licensee whether any materials examined during the inspection should be considered proprietary. No proprietary information was identified.

KEY POINTS OF CONTACT Licensee Management G. Barnes, Site Vice President R. Chrzownski, Engineering R. Cockrel, Engineering T. Conner, Design Engineering Manager.

D. Czufin, Site Engineering Director D. Enright, Operations Manager T. Dao, Engineering F. Gogliotti, Plant Engineering Manager.

P. Holland, RA G. Kaegi, RA Manager T. Lanc, Engineering S. Landahl, Assistant Plant Manager W. McDonald, Design Engineering J. Shields, Design Engineering S. Stiles, NO Manager T. Simpkin, Cantera Licensing J. Drawley, Cantera Engineering Response Team Members W. Cockrel, Diesel System Engineer T. Dao, Diesel Generator Cooling Water System Engineer B. Davenport, Mechanical Contact P. Holland, Regulatory Assurance Contact W. McDonald, Response Team Leader E. Seckinger, Electrical Contact V. Shah, I&C Contact S. Smalley, Ventilation System Engineer J. Wieging, Operations Contact NRC B. Burgess, Chief, Branch 4, Division of Reactor Projects E. Duncan, Senior Resident Inspector D. Eskins, Reactor Engineer Z. Falevits, Acting Chief, Electrical Engineering Branch, Division of Reactor Safety LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED Opened and Closed 50-373/02-04-01; NCV Failure to Translate Design Criteria for Five Normal Starts on Air 50-374/02-04-01 Start System into Either Calculation or Test Acceptance Criteria 50-373/02-04-02; NCV Failure to Incorporate Required Design Margin in Calculating 50-374/02-04-02 Required Capacity of HPCS Diesel Fuel Oil Storage Tanks 50-373/02-04-03; NCV Failure to Use Proper Design Control Process When Modifying 50-374/02-04-03 Diesel Test Control Valves Discussed None LIST OF ACRONYMS USED ADAMS Agency-wide Document Access and Management System ANSI American National Standards Institute CFR Code of Federal Regulations CSCS Core Standby Coolant System DRS Division of Reactor Safety HPCS High Pressure Core Spray NEI Nuclear Energy Institute NCV Non-Cited Violation NRC Nuclear Regulatory Commission PARS Publicly Available Records System PSIG Pounds Per Square Inch Gauge RPM Revolutions Per Minute SDP Significance Determination Process UFSAR Updated Final Safety Analysis Report LIST OF

DOCUMENTS REVIEWED

1R02 Changes, Tests and Experiments

Number Title Revision/ Date

Condition Reports Reviewed During the Inspection

L2000-05979 Nuclear Safety Review Board Subcommittee Identified Need to October 24, 2000

Revise 10 CFR 50.59 Safety Evaluation

L2001-00347 Engineering Rework of Backlog Drawing Incorporation January 19, 2001

L2001-00953 Engineering Assessment of Design Change Package 9500452 February 15, 2001

CFR 50.59 Evaluation

CFR 50.59 Evaluations

L00-0886 Replace Existing Residual Heat Removal Service Water Sample Revision 2

Pumps with New for the Process Radiation Detector

L01-0103 Update UFSAR Section 5.2.2.4.2.1 Design Pressure and July 11, 2000

Temperature Downstream from the Crosby Main Steam

Safety-Relief Valves to 625 psig and 500EF

L01-0214 Update UFSAR Discussion Regarding Moderate Energy Line July 11, 2000

Breaks

L01-0227 Temporary Modification to Install an Alternate Method of Revision 1

Determining Drywell Floor Drain Sump Flow Rates

L01-0254 Revise UFSAR Section 3.8.4.1.3 to Correct Errors and Clarify July 11, 2000

Information

L01-0265 Remove Locking Devices to Allow Backdraft Damper to Operate Revision 0

as Required for High Energy Line Break Outside Containment

L01-0282 Replacement of Centrifugal Residual Heat Removal Service Revision 2

Water Process Radiation Pumps

L01-0612 Installation of 345 Kilovolt Revenue-Grade Metering Revision 0

L01-0658 Jet Pump Vibration Fatigue Analysis Revision 0

L02-0182 Increased Cooling Water Temperature Evaluation to a New May 14, 2002

Maximum Allowable of 104E F

47478 Modification of Valves 1(2)DG036 August 5, 1992

9600195 Division 2 Residual Heat Removal Service Water Keepfill October 30, 1996

CFR 50.59 Screenings

L00-1288 Defeat Diesel Generator Governor Auto Reset Feature October 31, 2000

L01-0265 Remove Locking Devices to Allow Backdraft Damper to Operate Revision 0

as Required for High Energy Line Break Outside Containment

L01-0712 Restore Original Flow Instrumentation and Disconnect Revision 0

Temporary Modification

L02-0074 Instrument/Tubing Replacement for 1PI-DG122 Revision 0

L02-0206 Revision to Procedure LOP-AP-29 to Allow The Removal of Revision 0

Cubicle Fuses Under No Load

L02-0235 Revision to Procedure LOS-HP-Q1 to Add a Step to the HPCS Revision 0

System Inservice Test Procedure

Number Title Revision/ Date

L02-0256 Temporary Change to Bypass a Degraded Cell by Adding a Revision 0

Temporary Cell in Unit 2 Division 2 125 Volt DC Battery

L02-0278 New Procedure LOA-UHS-001 Loss of Ultimate Heat Sink Revision 0

L02-0316 Temporary Configuration Change to Remove the Disc from Valve September 6, 2002

0DG005

510943 Modify 2A Diesel Generator Exhaust Expansion Joint Bolting/ February 23, 1999

Holes for Proper Alignment

49854 Increase the Thermal Overload Relay Setpoint for Various VD March 16, 1996

and VY Fan Motors

1R17 Permanent Plant Modifications

Modifications

Install Wire Mesh Frame Assemblies to Diesel Generator

331943* Exhaust Parapets on South Side of Diesel Generator Building Revision 0

333905 Jet Pump Vibration Fatigue Analysis Revision 0

Increase Cooling Water Temperature Evaluation to a New

334017* Maximum Allowable of 104E F Revision 0

334146* 1PI-DG-122 Diesel Generator Crankcase Pressure Indicator Revision 1

334569* 0DG-ST-11 Line Replacement Revision 0

  • Documents also reviewed for Attachment 1R21. Associated documents (calculations, drawings,

surveillances) are listed under that attachment.

1R21 Safety System Design and Performance Capability

Alternate Parts Replacements

L-94-0134 Alternate Parts Replacement Form for Replacement of the November 23, 1994

Cylinder Test Needle Valve with a V-line Indicator Valve

Q-93-099-21 Alternate Parts Replacement Form for Valve Indicator Adapter March 30, 1994

Calculations

Reevaluate HPCS Oil Storage Tank Specification - Auxiliary October 23, 1978

015521(EMD) Building

20955(EMD) Minimum Wall Evaluation for Line 1DG018A in Subsystem Revision 3B

1CS-64

23DO-2 Typical Arrangement of Fuel Oil Tank Piping April 21, 1975

23DO-4 Calculation of Fuel Oil Needed to Meet Seven Day Requirement April 21, 1975

on Diesel Fuel Oil Tank

Hydrostatic Test Pressure and Temperature for Diesel Fuel Oil April 21, 1975

23DO-5 Transfer Pumps

23DO-6 Elevation of Diesel Fuel Oil Day Tanks April 21, 1975

23DO-7 Diesel Oil Storage Capacity April 7, 1976

23DO-8 Diesel Oil Instrument Setpoints August 1, 1977

23DO-9 Diesel Fuel Transfer Pump Net Positive Suction Head December 9, 1976

23DO-10 Diesel Oil Orifice Sizing December 9, 1976

Number Title Revision/ Date

23DO-11 Diesel Oil Storage and Day Tanks Available Capacity - HPCS 08/ /89

Diesel

23DO-12 HPCS Diesel Generator Day Tank Fuel Level for Running Diesel 10/ /90

Generator 50 minutes

23DO-13 HPCS Diesel Generator Fuel Oil Transfer Pump Start Switch 06/ /91

Instrument Setpoint

23DO-14 HPCS Diesel Fuel Storage Capacity Margin March 14, 1990

23DO-15 Division 1 and 2 Diesel Generator Fuel Oil Day Tank Instrument April 3, 1990

Setpoints

266/19AK15 Input Kilowatt Loading on 4160 Volt Switchgear 143 and 243 January 23, 1992

266/19AK19 Input Kilowatt Loading on 4160 Switchgear 141Y, 142Y and 242Y June 30, 1997

266/19AN14 Replacement of Diesel Generator 0 Cooling Water Pump Motor October 31, 1988

0DG01P

266/19AN71 Second Level Undervoltage Relay Setpoint December 20, 2001

266/19AZ21 Diesel Generator 0 Modified Feeder Breakers Closing Circuits January 24, 1992

266/19AZ30 Degraded Voltage with a 2.5 Percent Boost at the Division 1 and August 17, 1999

Unit Substation Transformers

266/19AZ31 Degraded Voltage with a 2.5 Percent Boost at the Division 1 and August 6, 1992

Unit Substation Transformers

266/19D50 Division 1, 2 and 3 125 Volt DC Switchgear Breaker Control April 9, 1997

Voltage Adequacy

266/19D55 Terminal Voltage for the Replacement of Diesel Generator 2B September 22, 1994

Fuel Priming Pump Motor During Start and Run

Thermal Model of ComEd - LaSalle Station Diesel Generator May 14, 2002

97-195 Jacket Water Coolers

Thermal Model of ComEd - LaSalle Station HPCS Diesel May 14, 2002

97-197 Generator Coolers

Change in Diesel Generator Cooling Water Flow to Low Pressure May 22, 1992

ATD-0135 Core Spray Motor Cooler Due to Check Valve Removal

CID-DO-02 Diesel Generator Day Tank Level Switches Instrument Margin March 28, 1990

CID-DO-01 HPCS Diesel Fuel Oil Day Tank Low Level Setpoint October 8, 1990

DG-07 Check Valve Flow Conditions for Diesel Generator System August 6, 1987

Net Positive Suction Head for HPCS Diesel Generator Fuel October 11, 1990

DG-08 Pumps

Evaluation of Available Net Positive Suction Head as a Result of September 6, 1994

DG-12 Relocating Diesel Generator 2B Fuel Oil Priming Pump

DG-1 Diesel Generator Exhaust System Backpressure December 14, 1976

DG-4 Diesel Generator Intake Pressure Losses December 14, 1976

EQ-05 Temp and Humidity Profile for Reactor Building May 1, 1987

EQ-07 Temperature and Humidity Profile Diesel Generator Rooms and May 8, 1981

HPCS Rooms

L-000295 Analysis of Safety-Related Loads During Loss of Coolant March 14, 2002

Accident Block Start for LaSalle Unit 2

Justification for Eliminating Check Valves 0,1,2DG002 and June 5, 1996

L-000432 1(2)E22-F028

Number Title Revision/ Date

CSCS Pumps Suction Piping Volume, Flow Velocity Rates, and July 2, 1996

L-000547 Turnover Time for Suction Piping

Pressure Drop from External Source to the Diesel Generator June 30, 1996

L-000560 Heat Exchangers Through the Fire Protection System

L-000679 Determination of Flow Correction Factors for Evaluating the Revision 1

Performance of CSCS Equipment Cooling Service Water Pump

Operation

L-000738 Orifice Sizing for Residual Heat Removal Service Water Keep Fill Revision 0

Line

Evaluation for Required Minimum Thickness for Channel Covers March 1, 1997

L-001007 of Heat Exchangers 1DG01A and 0DG01A

L-001168 Evaluation of 54 Inch CSCS Bypass Line Revision 4

Ventilation Flow Rate Requirements for the Diesel Generator September 27, 1997

L-001333 Fuel Oil Day Tank and Storage Tank Rooms

L-001355 LaSalle County Station CSCS Hydraulic Model May 16, 2002

L-001401 Determination of Velocities in CSCS Piping December 12, 1997

Effects of Outside Air Temperature Greater than 95EF System May 22, 1998

L-001491 Performance

L-001821 Allowable Leakage for the Diesel Generator Air Start Subsystems March 5, 1998

2DG01A, 2A Emergency Diesel Generator Cooler Thermal Heat February 16, 1999

L-002211 Transfer Performance

HPCS Diesel Generator Cooling Water Pump Flow and Net March 24, 1999

L-002255 Positive Suction Head Requirements

Operability Evaluation of Subsystems 2CS63 and 2CS64 for January 29, 1999

L-002389 ER9900504

L-002404 CSCS Cooling Water System Road Map Calculation November 6, 2000

L-002533 Torque Values for the Diesel Oil Tanks March 21, 2000

Evaluation of 1B HPCS Emergency Diesel Generator Heat September 29, 2000

L-002684 Exchanger Test

VD-1A Standby Diesel Generator Room Ventilation System July 07, 1976

VD-1B Diesel Fuel Storage Tank Room and Diesel Oil Day Tank Room July 07, 1976

Ventilation System

VD-1C Diesel Generator Room Ventilation System Duct Pressure Drops October 02, 1978

VD-2A Standby Diesel Generator Room Ventilation System July 01, 1976

VD-2B Diesel Fuel Storage Tank Room and Diesel Oil Day Tank Room July 01, 1976

Ventilation System

VD-2C Diesel Generator Room Ventilation System Duct Pressure Drops October 02, 1978

VD-3A HPCS Diesel Generator Room Ventilation System July 07, 1976

VD-3B HPCS Diesel Generator Fuel Storage Tank Room and Diesel Oil July 07, 1976

Day Tank Room Ventilation System

VD-3C HPCS Diesel Generator Cooling Water Pump, Switchgear and July 29, 1991

Battery Rooms - Ventilation System

VD-3D HPCS Diesel Generator Room Ventilation System Duct Pressure October 03, 1978

Drops

Number Title Revision/ Date

VD-3E Temperature and Relative Humidity versus Time Profile for November 12, 1980

HPCS Diesel Generator Rooms

Condition Reports Reviewed During the Inspection

L2000-00241 1A Diesel Generator Failure to Start January 19, 2000

L2001-03989 Failure to Measure Cetane Level for Diesel Fuel Oil July 10, 2001

035277 Action Taken to Stop 2A Diesel Generator after Inadvertent Start September 22, 2000

on September 13, 2000

043742 Amendment Request for Diesel Generator Allowed Outage Time February 2, 2001

Extension Not Timely

113823 0 Diesel Generator Oil Circulating Pump Trip June 30, 2002

114125 1A Diesel Generator Cooling Water Flow Adjustment Required July 2, 2002

During LOS-DG-Q2

115477 Unable to Adjust 0A Diesel Fire Pump Engine Jacket Cooling July 10, 2002

Water Temperature below 200EF

20008 1VY02A As-Found Water Flow Lower than Surveillance Limit August 20, 2002

20239 1B Diesel Generator Cooling Water Flow Discrepancy August 22, 2002

20459 1A Diesel Generator Oil Circulating Pump Stopped Operating August 24, 2002

21821 Apparent Stem-Disc Separation in 0DG005, Common Diesel September 5, 2002

Generator Cooling Water Valve

21907 0DO01P (0 Diesel Generator Fuel Oil Transfer Pump) Failure September 6, 2002

21972 0 Diesel Generator Fuel Oil Transfer Pump Power Loss Repeat September 6, 2002

Failure

2009 LOP-DG-903 Surveillance Suspended September 11, 2002

2320 Evaluate CSCS Service Water Components for Corrosion or September 10, 2002

Erosion

2377 0 Diesel Generator Maintenance Window Extended Due to September 11, 2002

Emergent Work

2495 UFSAR Figure 9.5-1 Incorrectly Identifies Division 1 Fuel Oil September 13, 2002

Storage Tank as the Division 3 Fuel Oil Storage Tank

2506 Link Calculation DO-08 to DO-15 September 13, 2002

2518 Enhance Procedures LOA-FX-101(201) for Diesel Generator September 11, 2002

Cooling Water

2520 Limiting Fuel Oil Specific Gravity September 11, 2002

2522 American Petroleum Institute (API) Specific Gravity Checks September 11, 2002

2525 Diesel Generator Load Rating September 11, 2002

Condition Reports Written as a Result of the Inspection

2389 LOP-DG-02 Acceptance Criteria Is Non-conservative September 13, 2002

2403 Sections of DO-7 Diesel Fuel Oil Tanks Capacity Calculation September 13, 2002

Should Have Been Superceded by DO-11

2413 Sections of DO-08 Diesel Fuel Oil Instrument Setpoint September 13, 2002

Calculation Should Have Been Superceded by DO-15

Number Title Revision/ Date

2504 UFSAR 8.3-1 Diesel Generator Maintenance Interval Ratings Are September 13, 2002

Incorrect

2561 Diesel Generator Training Material Error September 13, 2002

2679 Drawing 1E-2-4026AA Fuel Oil Transfer Pump Relay - Relay September 13, 2002

Contact Errors

2688 Unit 2 Loading Analysis September 13, 2002

2712 M2132 Diesel Fuel Oil Level - Configuration Control Drawing September 13, 2002

Errors

2784 Diesel Fuel Oil Drawing Discrepancy and Inappropriate Units of September 13, 2002

Measure

2799 M-85 and M-132 Drawing Errors Concerning Diesel Oil Tank September 13, 2002

Capacities

2818 High Alarm Setpoints for Level Switches Not Wired or Calibrated September 13, 2002

in the Plant - Configuration Control Problem

2888 UFSAR, Technical Specification Discrepancies with Diesel Oil September 13, 2002

Calculation DO-7

23096 Clarification Needed UFSAR 9.5.5.1.1 September 16, 2002

23359 Diesel Generator Load Limits in Procedures Are Confusing September 20, 2002

23467 Calculation Should Be Classified as Historical September 20, 2002

23527 Calculation DG-07 Should Be Classified as Historical September 20, 2002

23846 UFSAR Discrepancy on Diesel Generator Ventilation Intake September 20, 2002

Location

23855 UFSAR Change Not Processed in Timely Manner September 20, 2002

23875 Lack of Procedural Guidance on Diesel Generator Loading September 23, 2002

above 2600 Kilowatts and Fuel Oil Consumption

24123 0 Diesel Generator Loading in LTS-500-109 Is Incorrect September 23, 2002

24125 Design Basis Initiative Provided Incorrect Verification and September 23, 2002

Validation Documents for Diesel Generator Air Storage Capacity

24137 Calculation L-1401 Should Be Historical September 23, 2002

24142 Two Active Drawings Exist for Unit 1 and 2 HPCS Pump September 23, 2002

Performance Curves

24277 No Supporting Calculations for Correlating Diesel Fuel Day Tank September 24, 2002

Levels to Volume for Use on Station Placards and in Procedures

LOP-DO-01 and LOP-DO-02 Tables

24338 U2 HPCS Pump Brake Horsepower Load in Calculation AK15 Is September 24, 2002

Incorrect

24503 UFSAR Figure 9.5-7 Needs to Be Revised to Show Only One September 25, 2002

Ventilation System Inlet Filter

24537 Incorrect Calculation Reference in Procedures September 25, 2002

24542 Calculation VD-3D Uses Non-conservative Flow Rate September 25, 2002

24650 LMS-DG-03 Precautions C.1 and C.1.1 Are No Longer Correct September 26, 2002

24655 Diesel Generator Cooling Water Strainer Backwash Flow September 26, 2002

Acceptance Criteria Problems

24725 Acceptance Criterion Limits Non-conservative September 26, 2002

Number Title Revision/ Date

24732 Technical Specifications For 50 Min Run Requires 250 Gallons; September 26, 2002

Calculation DO-15 Requires 254.18 Gallons

24738 Values on Pages 4 and 7 of Calculation DO-08 Do Not Match September 26, 2002

Procedure LOP-DO-02, Sections E.2 and E.3

24742 UFSAR Strainer Backwash Flow Low September 26, 2002

24743 Limited Documentation to Demonstrate Five Start Criteria Is Met September 26, 2002

24828 Diesel Generator Air Flow Regulator Calibration September 27, 2002

24833 Division 2 Diesel Generator CSCS Strainer Backwash Flow September 27, 2002

24850 Parts Evaluation for Kiene Valves May Have Overlooked New September 27, 2002

Failure Mode

Drawings

1E-0-4412AA Schematic Diagram - 4160 Volt Switchgear 141Y Diesel Revision AB

Generator 0 Feed Active Circuit Breaker 1413

1E-0-4412AB Schematic Diagram - 4160 Switchgear 241Y Diesel Generator 0 Revision Z

Feed Active Circuit Breaker 2413

1E-0-4412AC Schematic Diagram - System Revision X

1E-0-4412AD Schematic Diagram - Diesel Cooling Water Strainer Revision D

1E-0-4412AE Schematic Diagram - Diesel Generator 0 Engine Control Revision T

System

1E-0-4412AF Schematic Diagram - Diesel Generator 0 Engine Control Revision U

System

1E-0-4412AG Schematic Diagram - Diesel Generator 0 Engine Control Revision V

System

1E-0-4412AH Schematic Diagram - Diesel Generator 0 Engine Control Revision Q

System

1E-0-4412AJ Schematic Diagram - Diesel Generator 0 Engine Control Revision V

System

1E-0-4412AK Schematic Diagram - Diesel Generator 0 Engine Control Revision T

System

1E-0-4412AL Schematic Diagram - Diesel Generator 0 Engine Control Revision G

System

1E-0-4412AM Schematic Diagram - Diesel Generator 0 Engine Control Revision M

System

1E-0-4412AN Schematic Diagram - Diesel Generator 0 Alarms Revision Z

1E-0-4412AQ Part List Diesel Generator 0 Revision K

1E-0-4412AR Schematic Diagram - Diesel Generator 0 Alarms Revision L

1E-0-4412AS Schematic Diagram - Diesel Generator 0 Field Conditioning Revision A

Relay A11

1E-0-4412AT Schematic Diagram - Diesel Generator 0 Engine Lube Oil Soak Revision C

Back Pump B7A

1E-0-4412BA Schematic Diagram - Unit 1,2 Diesel Generator 0 Alarm System Revision B

1E-0-4412ZA Loop Schematic Diagram - Diesel Generator System Revision E

1E-0-4418AA Schematic Diagram - Diesel Fuel Oil System Revision U

Number Title Revision/ Date

1E-0-4418AB Schematic Diagram - Diesel Fuel Oil System Revision K

1E-0-4433AA Schematic Diagram - Diesel Generator Room Ventilation Revision M

1E-0-4433AB Schematic Diagram - Diesel Generator Room Ventilation Revision K

1E-0-4433AC Schematic Diagram - Diesel Generator Room Ventilation Revision H

Alarms

1E-0-4433AD Schematic Diagram - Diesel Generator Room Ventilation Revision F

1E-1-4000AK Key Diagram 4160 Volt AC Switchgear 141Y Revision D

1E-1-4000AM Key Diagram 4160 Volt AC Switchgear 142Y Revision D

1E-1-4000AN Key Diagram 4160 Volt AC Switchgear 143 Revision B

1E-1-4000B Single Line Diagram Standby Generators and 4160 Volt Buses Revision N

1E-1-4009AA Schematic Diagram - 4160 Volt Switchgear 142Y Diesel Revision Y

Generator 1A Feed Active Circuit Breaker 1423 System

1E-1-4009AB Schematic Diagram - Diesel Generator System Revision M

1E-1-4009AC Schematic Diagram - Diesel Cooling Water Strainer Revision J

1E-1-4009AE Schematic Diagram - Diesel Generator 1A Generator Engine Revision R

Control System

1E-1-4009AF Schematic Diagram - Diesel Generator 1A Engine Control Revision W

System

1E-1-4009AG Schematic Diagram - Diesel Generator 1A Engine Control Revision M

System

1E-1-4009AH Schematic Diagram - Diesel Generator 1A Engine Control Revision Q

System

1E-1-4009AJ Schematic Diagram - Diesel Generator 1A Engine Control Revision K

System

1E-1-4009AK Schematic Diagram - Diesel Generator 1A Engine Control Revision N

System

1E-1-4009AL Schematic Diagram - Diesel Generator 1A Engine Control Revision K

System

1E-1-4009AM Schematic Diagram - Diesel Generator 1A Engine Control Revision L

System

1E-1-4009AN Schematic Diagram - Diesel Generator 1A Alarms System Revision Y

1E-1-4009AQ Schematic Diagram - Diesel Generator System Revision K

1E-1-4009AR Schematic Diagram - Diesel Generator 1A Field Conditioning Revision A

Relay

1E-1-4009AP Part List Diesel Generator 1A Revision H

1E-1-4009ZA Loop Schematic Diagram - Diesel Generator System Revision D

1E-1-4011AB Schematic Diagram - Diesel Generator 1A Annunciator System Revision L

1E-1-4026AA Schematic Diagram - Diesel Fuel Oil System Revision T

1E-1-4026AB Schematic Diagram - Diesel Fuel Oil System Revision V

1E-1-4026AC Schematic Diagram - Diesel Fuel Oil Alarms System Revision R

1E-1-4072AA Schematic Diagram - Diesel Generator Room Ventilation Revision N

System

1E-1-4072AB Schematic Diagram - Diesel Generator Room Ventilation Revision G

System

Number Title Revision/ Date

1E-1-4072AC Schematic Diagram - Diesel Generator Room Ventilation Revision L

System

1E-1-4072AD Schematic Diagram - Diesel Generator Room Ventilation Revision H

Alarms

1E-1-4072AE Schematic Diagram - Diesel Generator Room Ventilation Revision F

System

1E-1-4072AF Schematic Diagram - Diesel Generator Room Ventilation Revision G

System

1E-1-4072AG Schematic Diagram - Diesel Generator Room Ventilation Revision E

System

1E-1-4072AH Schematic Diagram - Diesel Generator Room Ventilation Revision H

System

1E-1-4223AA Schematic Diagram - High Pressure Core Spray Diesel Revision Y

Generation 1B Alarms

1E-1-4223AB Schematic Diagram - 4160 Volt Switchgear 143 Normal Feed Revision V

Active Circuit Breaker 1432

1E-1-4223AC Schematic Diagram - 4160 Volt Switchgear 143 Auxiliary Revision S

Compartment

1E-1-4223AD Schematic Diagram - 4160 Volt Switchgear 143 Feed from Revision S

Diesel Generator 1B

1E-1-4223AE Schematic Diagram - High Pressure Core Spray Pump Revision R

1E-1-4223AF Schematic Diagram - 4160 Volt Switchgear 143 Feed to Revision G

Transformer 143-1

1E-1-4223AG Schematic Diagram - HPCS Diesel Generator 1B Protective Revision L

Relaying

1E-1-4223AH Schematic Diagram - HPCS Diesel Generator 1B Engine Revision X

Control

1E-1-4223AJ Schematic Diagram - HPCS Diesel Generator 1B Engine Revision T

Control

1E-1-4223AK Schematic Diagram - HPCS Diesel Generator 1B Engine Revision R

Control

1E-1-4223AL Schematic Diagram - HPCS Diesel Generator 1B Engine Revision Q

Control

1E-1-4223AM Schematic Diagram - HPCS Diesel Generator 1B Engine Revision T

Control

1E-1-4223AN Schematic Diagram - HPCS Diesel Generator 1B Engine Revision R

Control

1E-1-4223AP Schematic Diagram - HPCS Diesel Generator 1B Engine Revision R

Control

1E-1-4223AQ Schematic Diagram - HPCS Diesel Generator 1B Engine Revision R

Control

1E-1-4223AR Schematic Diagram - HPCS Diesel Generator 1B Engine Revision R

Control

1E-1-4223AS Schematic Diagram - HPCS 125 Volt DC Battery Charger 1C Revision G

1E-1-4223AT Schematic Diagram - HPCS Diesel Cooling Water Strainer Revision G

Number Title Revision/ Date

1E-1-4223AU Schematic Diagram - Speed Relay Tachometer Panel 4240 Revision F

1E-1-4223AV Schematic Diagram - HPCS Diesel Generator 1B Engine Revision F

Control

1E-2-4000AK Key Diagram 4160 Volt Switchgear 241Y Revision D

1E-2-4000AM Key Diagram 4160 Volt Switchgear 242Y Revision E

1E-2-4000AN Key Diagram 4160 Volt Switchgear 243 Revision C

1E-2-4000B Single Line Diagram Standby Generators and 4160 Volt Buses Revision L

1E-2-4009AA Schematic Diagram - 4160 Volt Switchgear 242Y Diesel Revision U

Generator 2A Feed Active Circuit Breaker 2423

1E-2-4009AB Schematic Diagram - Diesel Generator System Revision l

1E-2-4009AC Schematic Diagram - Diesel Cooling Water Strainer Revision H

1E-2-4009AE Schematic Diagram - Diesel Generator 2A Engine Control Revision M

System

1E-2-4009AF Schematic Diagram - Diesel Generator 2A Engine Control Revision U

System

1E-2-4009AG Schematic Diagram - Diesel Generator 2A Engine Control Revision N

System

1E-2-4009AH Schematic Diagram - Diesel Generator 2A Engine Control Revision P

System

1E-2-4009AJ Schematic Diagram - Diesel Generator 2A Engine Control Revision M

System

1E-2-4009AK Schematic Diagram - Diesel Generator 2A Engine Control Revision M

System

1E-2-4009AL Schematic Diagram - Diesel Generator 2A Engine Control Revision K

System

1E-2-4009AM Schematic Diagram - Diesel Generator 2A Engine Control Revision K

System

1E-2-4009AN Schematic Diagram - Diesel Generator 2A Alarms Revision Y

1E-2-4009AQ Schematic Diagram - Diesel Generator Revision K

1E-2-4009AP Part List Diesel Generator 2A Alarms Revision G

1E-2-4009AR Schematic Diagram - Diesel Generator 2A Field Conditioning Revision A

Relay

1E-2-4009ZA Loop Schematic Diagram - Diesel Generator Revision E

1E-2-4026AA Schematic Diagram - Diesel Fuel Oil System Revision P

1E-2-4026AB Schematic Diagram - Diesel Fuel Oil System Revision T

1E-2-4026AC Schematic Diagram - Diesel Fuel Oil Alarms System Revision L

1E-2-4072AB Schematic Diagram - Diesel Generator Room Ventilation Revision E

System

1E-2-4072AA Schematic Diagram - Diesel Generator Room Ventilation Revision K

System

1E-2-4072AD Schematic Diagram - Diesel Generator Room Ventilation Revision F

Alarms

1E-2-4072AE Schematic Diagram - Diesel Generator Room Ventilation Revision E

System

Number Title Revision/ Date

1E-2-4072AF Schematic Diagram - Diesel Generator Room Ventilation Revision E

System

1E-2-4072AG Schematic Diagram - Diesel Generator Room Ventilation Revision D

System

1E-2-4072AH Schematic Diagram - Diesel Generator Room Ventilation Revision D

System

1E-2-4072AC Schematic Diagram - Diesel Generator Room Ventilation Revision G

System

1E-2-4223AM Schematic Diagram - HPCS Diesel Generator 2B Engine Revision U

Control

1E-2-4223AB Schematic Diagram - 4160 Volt Switchgear 243 Normal Feed Revision P

Active Circuit Breaker 2432

1E-2-4223AC Schematic Diagram - 4160 Volt Switchgear 243 Auxiliary Revision Q

Compartment

1E-2-4223AD Schematic Diagram - 4160 Volt Switchgear 243 Feed from Revision R

Diesel Generator 2B

1E-2-4223AE Schematic Diagram - HPCS Pump Revision P

1E-2-4223AF Schematic Diagram - 4160 Volt Switchgear 243 Feed to Revision E

Transformer 2E22-S003

1E-2-4223AG Schematic Diagram - HPCS Diesel Generator 2B Protective Revision L

Relaying

1E-2-4223AH Schematic Diagram - HPCS Diesel Generator 2B Engine Revision R

Control

1E-2-4223AJ Schematic Diagram - HPCS Diesel Generator 2B Engine Revision T

Control

1E-2-4223AK Schematic Diagram - HPCS Diesel Generator 2B Engine Revision P

Control

1E-2-4223AL Schematic Diagram - HPCS Diesel Generator 2B Engine Revision U

Control

1E-2-4223AA Schematic Diagram - HPCS Diesel Generation 2B Alarms Revision V

1E-2-4223AN Schematic Diagram - HPCS Diesel Generator 2B Engine Revision R

Control

1E-2-4223AP Schematic Diagram - HPCS Diesel Generator 2B Engine Revision U

Control

1E-2-4223AQ Schematic Diagram - HPCS Diesel Generator 2B Engine Revision V

Control

1E-2-4223AR Schematic Diagram - HPCS Diesel Generator 2B Engine Revision P

Control

1E-2-4223AS Schematic Diagram - HPCS 125 Volt DC Battery Charger 2C Revision G

1E-2-4223AT Schematic Diagram - HPCS Diesel Cooling Water Strainer Revision J

1E-2-4223AU Schematic Diagram - Speed Relay Tachometer Panel 4240 Revision F

1E-2-4223AV Schematic Diagram - HPCS Diesel Generator 2B Engine Revision K

Control

74-2130-01 General Plan for Fuel Oil Storage Tanks 1(2)DO02T Revision 5

74-2130-02 24 Inch Diameter Shell Manhole Cover - Fuel Oil Storage Tanks Revision 3

Number Title Revision/ Date

74-2130-03 24 Inch Diameter Roof Manhole Cover - Fuel Oil Storage Tanks Revision 2

74-2130-04 Four Inch Diameter Overflow Line - Oil Storage Tanks Revision 4

74-2130-05 Two Inch Diameter Shell Coupling - Fuel Oil Storage Tanks Revision 2

74-2130-06 Three Inch Diameter Vent Line - Fuel Oil Storage Tanks Revision 3

74-2130-07 3 Diameter Fill Line - Fuel Oil Storage Tanks 1(2)DO02T Revision 3

74-2130-08 Two Inch Diameter Roof Coupling - Fuel Oil Storage Tanks Revision 2

74-2130-09 Two Inch Diameter Roof Coupling - Fuel Oil Storage Tanks Revision 2

74-2130-10 11/2 Inch Diameter Roof Coupling - Fuel Oil Storage Tanks Revision 3

74-2130-11 Platform - Fuel Oil Storage Tanks 1(2)DO02T Revision 2

74-2130-12 Platform Details - Fuel Oil Storage Tanks 1(2)DO02T Revision 2

74-2130-13 Ladder - Fuel Oil Storage Tanks 1(2)DO02T Revision 4

74-2130-14 Shell - Fuel Oil Storage Tanks 1(2)DO02T Revision 4

74-2130-15 Bottom - Fuel Oil Storage Tanks 1(2)DO02T Revision 2

74-2130-16 Dome Roof - Fuel Oil Storage Tanks 1(2)DO02T Revision 2

74-2130-17 Anchor Bolt Chairs - Fuel Oil Storage Tanks 1(2)DO02T Revision 4

74-2130-18 Nameplate and Bracket - Fuel Oil Storage Tank 1DO02T Revision 2

74-2130-19 Nameplate and Bracket - Fuel Oil Storage Tank 2DO02T Revision 4

74-2130-20 11/2 Diameter Bubbler Pipe - Fuel Oil Storage Tanks 1(2)DO02T Revision 3

74-2130-21 Internal Piping for 2 Inch Diameter Shell Coupling 1(2)DO02T Revision 1

74-2130-22 2 Inch Diameter Drain and Sample Nozzle 1(2)DO02T Revision 1

74-2130-23 Overflow Weir Assembly - Fuel Oil Storage Tanks 1(2)DO02T Revision 1

74-2130-F Anchor Bolt Setting Plan - Fuel Oil Storage Tanks 1(2)DO02T Revision 3

74-2130-PC-1 Print Control Record - Fuel Oil Storage Tanks 1(2)DO02T Revision 11

74-2131-01 Diesel Fuel Storage Tank General Plan Revision 4

74-21311-A Diesel Fuel Storage Tank Orientation Revision 5

80653X1 Architectural Drawings (JW Doors, North American) October 11, 1976

94-13640 Anchor Darling Wedge Gate Valve Drawing Revision B2

A-24069 HPCS Diesel Oil Transfer Pump 1DO02P (J-2908) December 22, 1977

A-466-1 Door Details Revision F

BF-865-3 Erection Drawing - Diesel Generator Room Piping Ground Floor March 6, 1979

BF-865-4 Erection Drawing - Diesel Generator Room Piping Ground Floor March 6, 1979

BF-865-5 Erection Drawing Revision C

C-74-187 HPCS Diesel Day Tank (J-2948) February 28, 1994

C-74-188 Diesel Generator Day Tanks 0DO02T, 1DO05T and 2DO05T February 28, 1994

EMD 645E4 Nuclear Service Engine Rating at Elevated Temperatures June 11, 1992

FF-15303/4 Clarage Centrifugal Fan Size 361/2 Inches NH CCW-UBD March 3, 1977

M-54-1 Piping and Instrumentation Drawing - Index and Symbols Revision Y

M-54-2 Piping and Instrumentation Drawing - Index and Symbols Revision C

M-54-3 Piping and Instrumentation Drawing - Index and Symbols Revision E

M-54-4 Piping and Instrumentation Drawing - Index and Symbols Revision A

M-54-5 Piping and Instrumentation Drawing - Index and Symbols Revision A

Number Title Revision/ Date

M-83-1 Piping and Instrumentation Drawing - Diesel Generator Auxiliary Revision AL

System

M-83-2 Piping and Instrumentation Drawing - Diesel Generator Auxiliary Revision AA

System

M-83-3 Piping and Instrumentation Drawing - Diesel Generator Auxiliary Revision AT

System

M-83-4 Piping and Instrumentation Drawing - Diesel Generator Lube Oil Revision E

System

M-85 Piping and Instrumentation Drawing - Diesel Oil System Revision AB

M-87-1 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision AM

Water System

M-87-2 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision AG

Water System

M-87-3 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision J

Water System

M-132 Piping and Instrumentation Drawing - Diesel Oil System Revision AA

M-134-1 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision AC

Water System

M-134-2 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision AA

Water System

M-134-3 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision K

Water System

M-830-1 CSCS Piping Revision AM

M-830-2 CSCS Piping Revision AK

M-830-3 CSCS Piping Revision AC

M-830-4 CSCS Piping Revision W

M-830-5 CSCS Piping Revision T

M-830-6 CSCS Piping Revision W

M-830-7 CSCS Piping Revision J

M-830-8 CSCS Piping Revision D

M-830-9 CSCS Piping Miscellaneous Details Revision A

M-865 Diesel Generator 0 Miscellaneous Tubing Revision D

M-865-9 Diesel Generator Room Miscellaneous Section Piping Revision M

M-930-1 CSCS Piping Revision AA

M-930-2 CSCS Piping Revision M

M-930-3 CSCS Piping Revision T

M-930-4 CSCS Piping Revision P

M-930-5 CSCS Piping Revision R

M-930-6 CSCS Piping Revision F

M-930-7 CSCS Piping Revision G

M-930-8 CSCS Piping Miscellaneous Details Revision A

M-1395-1 Diesel Generator Room Ventilation System Elevation 736'-6" Revision A

M-1395-2 Diesel Generator Room Ventilation System Details Revision A

Number Title Revision/ Date

M-1396 Diesel Generator Room Ventilation System Elevation 736-6" Revision N

M-1444 Piping and Instrumentation Drawing - Diesel Generator Room Revision J

Ventilation System

M-1445 Piping and Instrumentation Drawing - HPCS Diesel Generator Revision L

Room, Switchgear Room and Pump Room Ventilation System

M-1446 Piping and Instrumentation Drawing - HPCS Diesel Generator Revision L

Room, Switchgear Room and Pump Room Ventilation Systems

M-1447 Piping and Instrumentation Drawing - Diesel Generator Room Revision J

Ventilation System

M-1465 Piping and Instrumentation Drawing - CSCS Equipment Cooling Revision E

System

M-1591-3 Equipment Foundations Auxiliary Building Revision R

M-2085-1 Controls and Instrumentation Drawing - Diesel Fuel Oil Revision J

M-2085-2 Controls and Instrumentation Drawing - Diesel Fuel Oil Revision E

M-2087 Controls and Instrumentation Drawing - CSCS Equipment Revision D

Cooling Water

M-2132-1 Controls and Instrumentation Drawing - Diesel Fuel Oil Revision A

M-2132-2 Controls and Instrumentation Drawing - Diesel Fuel Oil Revision A

M-2134 Controls and Instrumentation Drawing - CSCS Equipment Revision D

Cooling Water

M-3444-1 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3444-2 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3444-3 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3444-4 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3445-1 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

M-3445-2 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3445-3 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

M-3445-4 Controls and Instrumentation Drawing - Heating, Ventilation and Revision C

Air Conditioning

M-3446-1 Controls and Instrumentation Drawing - Heating, Ventilation and Revision E

Air Conditioning

M-3446-2 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

M-3446-3 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

M-3446-4 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

Number Title Revision/ Date

M-3447-1 Controls and Instrumentation Drawing - Heating, Ventilation and Revision D

Air Conditioning

M-3447-2 Heating, Ventilation and Air Conditioning Controls and Revision C

Instrumentation Drawing - Detail Diagram

M-3447-3 Heating, Ventilation and Air Conditioning Controls and Revision C

Instrumentation Drawing - Detail Diagram

VPF 3069-143 Report of Performance Test for Pump S/N 0972126 (Pump Revision 1

Curve - Ingersoll-Rand)

Engineering Changes 331943 0, 1A, and 1B Diesel Generator Exhaust Penthouse Screen September 5, 2002

334017 Increased Cooling Water Temperature to a New Maximum Revision 0

Allowable of 104EF

334569 0DG-ST-11 Line Replacement (Lube Oil Sensing Line December 27, 2001

Replacement)

337326 Temporary Modification - Temporary Repair to 2E22-S001 Heat May 28, 2002

Exchanger Partition Plate

337814 Evaluation of Loss of 0 Diesel Generator Circulating Lube Oil July 5, 2002

Pump

338718 Temporary Configuration Change to Remove the Disc from Valve September 6, 2002

0DG005

338926 Diesel Generator Starting Air System Sizing - Five Start September 24, 2002

Capability

338930 Diesel Generator Fuel Oil Storage Capacity Evaluation September 23, 2002

Lesson Plans

011 Emergency Diesel Generators and Auxiliaries November 14, 2000

065 Core Standby Cooling System Equipment Cooling Water April 2, 2001

119 Plant Heating, Ventilation and Air Conditioning Revision 2

Miscellaneous

44404 Receipt Inspection Diesel Generator Temperature Control Valves August 26, 1999

IST Pump Data Inservice Test Data for Pumps from September 2000 to July N/A

2002 Compiled from Inservice Testing Access' Database

IST-LAS-BDOC- LaSalle - Inservice Testing Basis Document / 0 Diesel Generator August 24, 2001

V-6 Fuel Transfer Pump 0DO01P

Letter American Nuclear Society to Commonwealth Edison (Terry March 22, 1995

OBrien): Request for Clarification on ANSI/ANS-59.51-1989

Letter Sargent and Lundy Engineers to Stewart and Stevenson July 24, 1979

Services, Inc: Sargent and Lundy Specification J-2544

LU2000-121 UFSAR Change Request - UFSAR Tables 9.4-15 and 9.4-16 August 21, 2000

LU2001-119 UFSAR Change Request, Change #4 - Diesel Generator December 3, 2001

Facilities Ventilation System

Number Title Revision/ Date

MNGP-FP95-01 Report of the Fire Endurance and Hose Stream Testing of Two October 22, 1986

Single, Fire Rated Door Assemblies with Excessive Clearances

Installed in a Concrete Block Wall

NES-MS-09.01 Diesel Generator Preventive Maintenance Basis Document Revision 4

PRA Results 2001 Key LaSalle 1 and 2 Probabilistic Risk Assessment Results, N/A

Including LaSalle Model 2001A General Results

TP-EXE-IST-00- Exelon Inservice Testing Program Technical Position - Revision 1

Classification of Diesel Oil Transfer Pumps as Skid Mounted

Components

Modifications

283 Install Stop Pin in Diesel Generator 1B Governor Revision 0

43580 Install Heavy Duty Turbocharger Revision 0

44934 Revise Diesel Generator Starting Circuit Revision 0

46030 0 Diesel Generator Instrumentation Tubing Upgrade Revision 0

46030 Diesel Generator Small Diameter Tubing Replacement Revision 1

47004 Addition of an Interposing Relay in the 0 Diesel Generator Output Revision 0

Breaker Closing Circuit

47010 Addition of an Interposing Relay in the 0 Diesel Generator Output Revision 0

Breaker Closing Circuit

47478 Valve Changeout for Diesel Generator 2DG036 Revision 1

48023 1B Diesel Generator Run Solenoid Replacement Revision 0

Diesel Generator 2A Reverse Power Relay Replacement Exempt

48640 Change Revision 0

48720 Replace Diesel Generator 0 Ground Fault Relay Revision 1

48844 Install Orifice in HPCS Full Flow Test Line Revision 1

Increase 2A Diesel Generator Room Ventilation Fan Setpoint

49699 Tolerance Revision 0

Revise Power Transfer Logic for Diesel Generator 0 Room

49703 Ventilation Fan Revision 0

Engineered Safety Features Division 1 Thermal Overload Heater

49854 Settings for Continuous Duty Motors Revision 0

50800 Modify 1B Diesel Generator Voltage Regulator Circuit Wiring Revision 1

Modify 2A Diesel Generator Exhaust Expansion Joint Bolting/

51093 Holes for Proper Alignment Revision 0

Revise CC-AA-109 to Indicate That Operating Procedures Do

Not Require Revision Prior to Operating Authorization and to

51432 Correct the Affected Alarm Procedure Revision 2

51433 Defeat Diesel Generator 1A Governor Auto Reset Feature Revision 2

Install Bypass Switches and Main Control Room Alarms to

9500452 Replace Unreliable Agastat Relays Revision 1

9600195 Unit 1 Division 2 Residual Heat Removal Service Water Keepfill Revision 2

Revise Design Change Package to Reflect Voltage Regulator

9600567 Model Number Change Revision 1

Number Title Revision/ Date

Operability Evaluations

97058 Calculation Establishing the Design Basis for the 54 Inch Bypass October 24, 1997

Line Cannot be Located

99002 High Current Recorded on Unit 1 Residual Heat Removal January 27, 1999

Service Water Pumps

99015 Breaker for 0DG01P Failed to Close January 14, 1999

01020 2A Emergency Diesel Generator Cylinder Exhaust Temperatures December 11, 2001

01023 Basis for Diesel Generator Operability with Regard to Minimum January 3, 2002

Room Temperatures

2010 Diesel Generator Facilities Ventilation System Actuator June 4, 2002

Preoperational Tests

LST-81-038 1A Diesel Generator Five Start Capacity Test October 9, 1981

LST-81-057 0 Diesel Generator Five Start Capacity Test October 27, 1981

LST-81-061 1B Diesel Generator Start Capacity Test December 10, 1981

LST-81-082 2A Diesel Generator Five Start Capacity Test (Test Failure) December 7, 1981

LST-81-083 2A Diesel Generator Five Start Capacity Test March 26, 1982

LST-82-104 Diesel Generator 0, 1A, 1B, 2A Starts on Stored Air March 30, 1982

LST-83-212 2B Diesel Generator Start Capacity Test January 4, 1984

Procedures

CC-AA-103-2001 Setpoint Change Control Revision 0

CC-AA-309 Control of Design Analyses Revision 2

CC-AA-309-1001 Guidelines for Preparation and Processing Design Analyses Revision 0

LES-GM-103 Inspection of 4.16 Kilovolt and 6.9 Kilovolt ITE Circuit Breakers Revision 31

LES-RH-100 Unit 1 Residual Heat Removal System Division 1 Relay Logic Revision 17

LIP-DG-501A Unit 1 Diesel Generator 1A Fuel Oil Storage Tank Level Switch June 23, 2001

and Indication Calibration

LIP-DG-501B Unit 1 Diesel Generator 1B Fuel Oil Storage Tank Level Switch November 22, 2000

and Indication Calibration

LIP-DG-503A Unit 1 Diesel Generator 1A Fuel Oil Day Tank Level Switch and November 5, 2001

Indication Calibration

LIP-DG-503B Unit 1 Diesel Generator 1B Fuel Oil Day Tank Level Switch and June 25, 2001

Indication Calibration

LIP-DG-603A Unit 2 Diesel Generator 2A Fuel Oil Day Tank Level Switch and November 2, 2001

Indication Calibration

LIP-DG-603B Unit 2 Diesel Generator 2B Fuel Oil Day Tank Level Switch and June 23, 2001

Indication Calibration

LMS-DG-03 Diesel Generator Air Start System Pressure Reducer Adjustment Revision 2

LOA-AP-101 Unit 1, AC Power System Abnormal Revision 15

LOA-DG-101 Diesel Generator Failure, Unit 1 Revision 2

LOA-DG-201 Diesel Generator Failure, Unit 2 Revision 1

Number Title Revision/ Date

LOA-FX-201 Unit 2 Safe Shutdown with a Loss of Offsite Power and a Fire in Revision 6

the Control Room or Auxiliary Electric Equipment Room

LOP-DF-01 Startup of Diesel Building Floor Drains Revision 2

LOP-DF-02 Filling of Diesel Building Floor Drain Loop Seals Revision 4

LOP-DG-01 Preparation for Standby Operation of Diesel Generators Revision 29

LOP-DG-02 Diesel Generator Startup and Operation Revision 31

LOP-DG-03 Diesel Generator Shutdown Revision 21

LOP-DG-04 Diesel Generator Special Operations Revision 33

LOP-DO-01 Receiving and Sampling New Diesel Fuel Oil Revision 23

LOP-DO-02 Transferring Diesel Fuel Oil from Storage Tanks to Day Tanks Revision 1

LOP-DO-03 Transferring Oil to the Diesel Fire Pump Day Tanks Revision 14

LOP-DO-04 Treating Biological Growth in Diesel Fuel Oil Revision 0

LOP-DO-05 Diesel Fire Pump Day Tank 0FP01TA/B Draining Revision 3

LOP-VD-01 Startup and Operation of Ventilation System for Diesel Revision 7

Generators 1(2)A and Associated Diesel Fuel Storage Rooms

LOP-VD-02 Startup and Operation of Ventilation Systems for 1(2)B Diesel Revision 10

Generator, Diesel Fuel Storage, HPCS Switchgear and HPCS

Diesel Cooling Water Pump Rooms

LOP-VD-03 Startup and Operation of Ventilation Systems for Diesel Revision 10

Generator 0 and Associated Diesel Fuel Storage Rooms

LOP-VD-04 Startup and Operation of HPCS Battery Room Ventilation System Revision 3

LOP-VD-05 Shutdown of Ventilation System for Diesel Generator 1(2)A and Revision 10

Associated Diesel Fuel Storage Rooms

LOP-VD-06 Shutdown of Ventilation Systems for Diesel Generator 1(2)B, Revision 11

HPCS Diesel Fuel Storage, HPCS Switchgear and Diesel

Generator Cooling Water Pump Rooms

LOP-VD-07 Shutdown of Ventilation Systems for Diesel Generator Room 0 Revision 11

and Associated Diesel Fuel Storage Room

LOP-VD-08 Shutdown of Ventilation System for HPCS Battery Room Revision 4

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test Revision 46

LOS-DG-M2 1(2)A Diesel Generator Auxiliaries Operability Test Revision 51

LOS-DG-M3 1(2)B Diesel Generator Auxiliaries Operability Test Revision 50

LOS-DG-Q1 0 Diesel Generator Auxiliaries Inservice Test Revision 36

LOS-DG-Q2 1(2)A Diesel Generator Auxiliaries Inservice Test Revision 29

LOS-DG-Q3 1(2)B Diesel Generator Auxiliaries Inservice Test Revision 37

LOS-DG-R0 0 Diesel Generator Twenty Four Hour Run Surveillance Revision 0

LOS-DG-R1A 1A Diesel Generator Twenty Four Hour Run Surveillance Revision 0

LOS-DG-R1B 1B Diesel Generator Twenty Four Hour Run Surveillance Revision 0

LOS-DG-R2A 2A Diesel Generator Twenty Four Hour Run Surveillance Revision 0

LOS-DG-R2B 2B Diesel Generator Twenty Four Hour Run Surveillance Revision 0

LOS-DG-SR1 Diesel Generator Simultaneous Start Test Revision 11

LOS-DG-SR2 0 Diesel Generator Action Statement Operability Test Revision 15

LOS-DG-SR3 1(2)A Diesel Generator Action Statement Operability Test Revision 19

Number Title Revision/ Date

LOS-DG-SR4 1(2)B Diesel Generator Action Statement Operability Test Revision 15

LOS-DO-SR1 Diesel Fuel Oil Storage Tank Cleaning Revision 10

LOS-DO-SR2 Diesel Fuel Oil Analysis Verification (New Fuel Oil) Revision 4

LOS-DO-M1 Diesel Fuel Oil Monthly Analysis Verification (Stored Fuel Oil) Revision 3

LOS-DO-SR1 Diesel Fuel Oil Storage Tank Cleaning Revision 10

LOS-DO-SR2 Diesel Fuel Oil Analysis Verification (New Fuel Oil) Revision 4

LOS-RH-Q4 Quarterly Surveillance for Cycling CSCS Bypass Line Isolation Revision 2

Valve

LTS-200-29 1B Diesel Generator Flow Balance Test, Division 3 Revision 4

LTS-500-109 Integrated Division 1 Response Time Surveillance Revision 12

LTS-500-209 Integrated Division 1 ECCS Response Time Revision 8

LTS-600-23 CSCS Cooling Water Screen Bypass Supply Line and Circulating Revision 6

Water Pump Inlet Bays Inspection

LTS-800-7 0 Diesel Generator Trips and Trip Bypass Logic Test Revision 18

LTS-800-101 0 Diesel Generator Start and Load Acceptance Surveillance Revision 8

LTS-800-104 Unit 0 Diesel Generator Twenty-Four Hour Run Surveillance Revision 10

LTS-800-105 1A Diesel Generator Twenty-Four Hour Run Surveillance Revision 9

LTS-1000-29 Watertight Door and Penetration Inspection Revision 9

NEP-11-01 Procurement and Use of Items for Repair and Replacement of Revision 0

Safety Related and Regulatory Related Equipment

SM-AA-300 Procurement Engineering Support Activities Revision 0

Surveillances (Date Shown Is Date Surveillance Was Completed)

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test April 19, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test April 20, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test May 17, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test June 14, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test July 12, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test August 9, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test October 3, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test November 1, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test December 1, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test December 27, 2000

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test January 24, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test February 20, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test March 21, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test April 18, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test May 16, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test June 13, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test July 11, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test September 11, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test October 3, 2001

Number Title Revision/ Date

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test October 31, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test November 28, 2001

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test January 22, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test February 20, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test March 18, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test April 17, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test May 13, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test July 10, 2002

LOS-DG-M1 0 Diesel Generator Auxiliaries Operability Test August 7, 2002

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test March 14, 2000

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test August 30, 2000

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test February 13, 2001

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test November 21, 2001

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test April 9, 2002

LOS-DG-M2 1A Diesel Generator Auxiliaries Operability Test May 9, 2002

LTS-200-10 Low Pressure Core Spray Pump Motor Cooler Service Water September 7, 2000

Side Flowrate Test

LTS-200-10 Low Pressure Core Spray Pump Motor Cooler Service Water February 21, 2002

Side Flowrate Test

LTS-200-11 Diesel Generator Cooling Heat Exchanger Thermal Performance October 23, 2000

Monitoring

LTS-200-11 Diesel Generator Cooling Heat Exchanger Thermal Performance October 28, 2000

Monitoring

LTS-200-11 Diesel Generator Cooling Heat Exchanger Thermal Performance September 5, 2002

Monitoring

LTS-200-229 2B Diesel Generator Flow Balance Test, Division 3 March 10, 2000

LTS-200-229 2B Diesel Generator Flow Balance Test, Division 3 August 24, 2000

LTS-200-27 0 Diesel Generator Cooling Water System Flow Test January 31, 1999

LTS-200-27 0 Diesel Generator Cooling Water System Flow Test March 2, 2001

LTS-200-27 0 Diesel Generator Cooling Water System Flow Test April 24, 2001

LTS-200-28 1A Diesel Generator Flow Balance Test, Division 2 September 30, 1999

LTS-200-28 1A Diesel Generator Flow Balance Test, Division 2 August 9, 2001

LTS-600-19 Corbicula and Zebra Mussel Inspections March 1, 2002

LTS-600-23 CSCS Cooling Water Screen Bypass Supply Line and Circulating March 27, 2000

Water Pump Inlet Bays Inspection

Training Request Initiated as a Result of the Inspection

2-1386 Use of Calculation Blocks to Reference Input Documents and September 26, 2002

Output Uses of the Calculation

Vendor Manuals

IB 6.2.2.7-1G Installation/Maintenance Instructions, Medium-Voltage Power Revision 0

Circuit Breakers

Number Title Revision/ Date

J-0220.000 Gould Pump VETIP Manual March 19, 2001

J-0620.000 Magnetrol VETIP Manual May 1974

J-0154 Grove Model 80-896 Flexflo Valve with Pilot Regulator July 18, 1963

Work Orders

00449198-01 Repair Heat Exchanger Internal Coating and Partition Plate Revision 0

00449199-02 Remove and Reinstall Strainer Motor Revision 0

00449199-01 Strainer Tubes are Partially Clogged with Relic Shells Revision 0

88050398-01 0 Diesel Generator Cooling Water Pump Motor Replacement Revision 0

94062049 01 0 Diesel Generator Cylinder Valves Will Be Replaced with New December 13, 1994

Style Valves

94062050 01 1A Diesel Generator Cylinder Valves Will Be Replaced with New December 5, 1994

Style Valves

94062051 01 1B Diesel Generator Cylinder Valves Will Be Replaced with New December 22, 1994

Style Valves

94062053 01 2A Diesel Generator Cylinder Valves Will Be Replaced with New November 21, 1994

Style Valves

94083288 01 2B Diesel Generator Cylinder Valves Will Be Replaced with New December 5, 1994

Style Valves

99103099 01 Unit 1 Diesel Generator 1A Fuel Oil Storage Tank Level Switch October 9, 2001

and Indication Calibration

99118412 01 Diesel Generator 1A 24-Hour Run Surveillance May 10, 2001

99147235 01 Unit 1 Diesel Generator 1B Fuel Oil Storage Tank Level Switch June28, 2001

and Indication Calibration

99174451 01 Unit 1 Diesel Generator 1B Fuel Oil Day Tank Level Switch and September 18, 2001

Indication Calibration

217636 01 Unit 1 Diesel Generator 1A Fuel Oil Day Tank Level Switch and April 10, 2002

Indication Calibration

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