ML18169A149

Inservice Inspection Report

ML18169A149
Person / Time
Site:	Calvert Cliffs
Issue date:	06/14/2018
From:	Laura Smith Exelon Generation Co
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
Download: ML18169A149 (8)

Text

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~-= "-- Exelon Generation Larry D. Smith Manager-Regulatory Assurance Calvert Cliffs Nuclear Power Plant 1650 Calvert Cliffs Parkway Lusby, MD 20657 410 495 5219 Office www.exeloncorp.com larry.smith2@exeloncorp.com June 14, 2018 U. S. Nuclear Regulatory Commission ATIN: Document Control Desk Washington, DC 20555 Calvert Cliffs Nuclear Power Plant, Unit No. 1 Renewed Facility Operating License No. DPR-53 NRG Docket No. 50-317

Subject:

lnservice rnspection Report

Reference:

1. American Society of Mechanical Engineers, Boiler & Pressure Vessel Code,Section XI, Article IWA-6000 Pursuant to Reference 1, please find enclosed the lnservice Inspection Report for the Calvert Cliffs Nuclear Power Plant Unit 1.

There are no regulatory commitments contained in this letter.

Should you have questions regarding this matter, please contact Mr. Larry D. Smith at (410) 495-5219.

Respectfully, V 4 1:------"

for Larry D. Smith Manager - Regulatory Assurance LDS/PSF/bjm

Enclosure:

(1) 2018 Owner's Activity Report for 1-RF0-22 lnservice Examinations cc: Mr. Robert Gavel cc: (Without Enclosure)

NRG Project Manager, Calvert Cliffs NRG Resident Inspector, Calvert Cliffs NRG Regional Administrator, Region I S. Gray, MD-DNR

ENCLOSURE (1) 2018 OWNER 1S ACTIVITY REPORT FOR 1-RF0-23 INSERVICE EXAMINATIONS Calvert Cliffs Nuclear Power Plant June 14, 2018

Calvert Cliffs Nuclear Power Plant, LLC 1650 Calvert Cliffs Parkway Lusby, MD 20657

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,g::.*- IExelonGcncration Fourth Interval/ Third Period lnservice Inspection Program and Second Interval / Third Period Containment IWE/IWL Program 2018 Owner's Activity Report for 1-RF0-23 lnservice Examinations Commercial Service Date: May 8, 1975 NRC Docket Number: 50-317 Document Number: CCNPP-1-0AR-004-023 Revision Number: 00 Prepared by: _ _ _9-=~-1lJEl-"':,:..;.~--..___;;z;::,lfr---""""'.....t,.2.~/,=a--------

Jeffrey Mc~Materials Program Engineer Prepared by: _ ____.....th1Diba;.....,,..."-"-"'L-*......__"_l_*2./_1B_ _ _ _ _ _ _ _ _ _ _ __

Mark Weis - Corporate ISi Program Owner Prepared by: _-=1=~::;z~~~==~~ .. :..._~6-:...:....-~l2.~r~~t11~t_ _ _ _ _ _ __

7 Farah Syed - Corporate CISI Program Owner Approved by: __"7_Maj

__.____~ ______.6.._.{__f"v'~/fi1-¥------

Zemenu Deneke - Manager Engineering Programs

Calvert Cliffs Nuclear Power Plant Unit 1 Fourth Interval/ Third Period lnservice Inspection CCNPP-1-0AR-004-023

~ Rev.GO Second Interval/ Third Period Containment

/:,~; Exelon Generation, 2018 Owner's Activity Report for June 12, 2018 Page 2 of 6 1-RF0-23 lnservice Examinations Abstract This Owner's Activity Report (OAR) summarizes the results of the Calvert Cliffs Nuclear Power Plant (CCNPP),

Unit 1, American Society of Mechanical Engineers (ASME), Boiler and Pressure Vessel Code--(B&PVC),Section XI, lnservice Inspection (ISi) examinations performed in Refueling Outage twenty-three (RF0-23) during the cycle from March 11, 2016 through March 17, 2018. RF0-23 is the only Unit 1 outage of the Third lnservice Inspection Period which began on October 10, 2016 and ends on June 30, 2019. RF0-23 is the fifth and final Unit 1 outage of the Fourth Ten-Year lnservice Inspection Interval, which began on October 10, 2009 and ends on June 30, 2019.

This Owner's Activity Report (OAR) also summarizes the results of the CCNPP Unit 1, ASME, B&PVC,Section XI, Containment lnservice Inspection (GISI) examinations performed in RF0-23 during the period from September 9, 2015 through September 9, 2018. RF0-23 is the second Unit 1 outage of the Third Containment lnservice Inspection Period which began on September 9, 2015 and ends on September 9, 2018. RF0-23 is the fifth and final Unit 1 outage of the Second Ten-Year Containment lnservice Inspection Interval, which began on September 9, 2009 and ends on September 9, 2018.

This report complies with all requirements set forth by ASME B&PVC,Section XI 2004 Edition no Addenda, and Article IWA-6000 as modified by ASME Code Case N-532-4 "Repair/Replacement Activity Documentation Requirements and lnservice Summary Report Preparation and Submission."

In accordance with ASME Section XI, IWB-2400, IWC-2400, IWD-2400, IWE-2400, IWF-2400, and IWL-2400, Tables IWB-2500-1, IWC-2500-1, IWD-2500-1, IWE-2500-1, IWF-2500-1, and IWL-2500-1, and those examinations which CCNPP has requested and received approval in the form of requests for relief or alternates, the required examinations in each examination category have been completed for the Third Inspection Period of the Fourth ISi and Second GISI Intervals in accordance with Tables IWB-2412-1, IWC-2412-1, IWD-2412-1, IWE-2412-1, IWF-2410-2, and IWL-2521-1 and -2.

Owner's Activity Reports - Form OAR-1 The Owner's Activity Report, Form OAR-1, was prepared and certified upon completion of examination activities conducted during the Calvert Cliff's Nuclear Power Plant Unit 1, 2018 Refueling Outage (RF0-23) in accordance with the following inspection program plans:

Fourth Interval lnservice Inspection Program Plan Second Interval Containment lnservice Inspection Program Plan Fourth Interval lnservice Inspection Pressure Testing Program Plan In addition to the Owner's Activity Report, Form OAR-1, the following Tables are also included:

a. Items with Flaws or Relevant Conditions that Require Evaluation for Continued Service, Table 1, which provides a listing of item(s) with flaws or relevant conditions that required evaluation to determine acceptability for continued service, whether or not the flaw or relevant condition was discovered during a scheduled examination or test, and provides such information as Examination Category, Examination Item Number, Item Description, Flaw Characterization (as required by IWA-3300).

b. Abstract of Repairs, Replacements or Corrective Measures Required for Continued Service, Table 2, which identifies those items containing flaws or relevant conditions that exceeded the ASME XI acceptance criteria (IWB-3000, IWC-3000, IWD-3000, IWE-3000, IWF-3000, and IWL-3000); even though the discovery of the flaw or relevant condition that necessitated the repair, replacement, or corrective measure may not have resulted from an examination or test required by ASME Section XI, and provides such information as Code Class, item description, description of work, date completed, and the repair replacement plan number.

Calvert Cliffs Nuclear Power Plant Unit 1 Fourth Interval/ Third Period lnservice Inspection CCNPP-1-0AR-004-023

. .;if{/Jjjj( Rev. 00 Second Interval/ Third Period Containment n~;? Exelon Generntion, 2018 Owner's Activity Report for June 12, 2018 Page 3 of 6 1-RF0-23 lnservice Examinations FORM OAR-1 OWNER'S ACTIVITY REPORT Fourth Interval/Third Period of lnservice Inspection Program As required by the provisions of the ASME Code Case N-532-4 Report Number CCN P P-1-0AR-004-023 Plant Calvert Cliffs Nuclear Power Plant Unit No. Commercial Service May 8, 1975 Refueling Outage RF0-23 Date Number (if applicable)

Current Inspection Interval Fourth lnservice Inspection Interval - October 10, 2009 to June 30, 2019 (1", 2nd, 3rd, 4th, other)

Current Inspection Period Third lnservice Inspection Period - October 10, 2016 to June 30, 2019 (1. 2nd, 3rd)

Edition and Addenda of Section XI applicable to the Inspection Plans 2004 Edition, No addenda Date/ Revision of Inspection Plans Rev. 2 Ch. 0 Dated August 19, 2015 Edition and Addenda of Section XI applicable to repair/replacement activities, if different than the inspection plans N/A Code Cases used: N-460, N-532-4, N-513-3, N-566-2, N-616, N-624, N-639, N-686-1, N-716, N-722-1, N-729-1, N-747, N-753, N-552, and N-586-1 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests, meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of RF0-23 conform to the requirements of Section XI (refueling outage number)

Signed Zemenu Demeke - </j/(V\lj4J {U!Vki,1\,1.,v Date June 12, 2018 Manager, CCNPP Nuclear Engineering Programs CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Maryland and employed by The Hartford Steam Boiler of Hartford, Connecticut Inspection and Insurance Co.

have inspected the items described in this Owner's Activity Report, and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI By signing this certificate neither the Inspector nor his employer makes any warranty expressed or implied concerning the repair/

replacement activities and evaluation described in this report. Furthermore, neither the Inspector nor his employer shall be liable in any manner f r any personal injury or property damage or a loss of any kind arising from or connected with this inspection

' ~ Commissions NB 15304ANI, MD 1328 (Inspector's Signature) National Board, State, Province, and Endorsements l'i Date June~ 2018

Calvert Cliffs Nuclear Power Plant Unit 1 Fourth Interval / Third Period lnservice Inspection CCNPP-1-0AR-004-023

~. Rev. 00 Second Interval/ Third Period Containment June 12, 2018

=t Exelon Generation. 2018 Owner's Activity Report for Page 4 of 6 1-RF0-23 lnservice Examinations FORM OAR-1 OWNER'S ACTIVITY REPORT Second Interval/Third Period of Containment IWE-IWL lnservice Inspection Program As required by the provisions of the ASME Code Case N-532-4 Report Number CCN PP-1-0AR-004-023 Plant Calvert Cliffs Nuclear Power Plant Unit No. Commercial Service May 8, 1975 Refueling Outage RF0-23 Date Number (if applicable)

Current Inspection Interval Second lnservice Inspection Interval - September 9, 2009 to September 9, 2018 (1, 2"d, 3,d, 4th, other)

Current Inspection Period _ _ _ _ _ _T_h_ir_d_l_n_s_e_rv_ic_e_ln_s.._p_e_c_ti_on_P_e_r_io_d_-_S_e.._p_te_m_b_e_r_9.:...,2_0_1_5_to_S_e.._p_te_m_b_e_r_9._,_2_0_18

. (1'1, 2°d, 3'd)

Edition and Addenda of Section XI applicable to the Inspection Plans 2004 Edition, No addenda Date/ Revision of Inspection Plans Rev. 1 Dated Feb. 6, 2014 Edition and Addenda of Section XI applicable to repair/replacement activities, if different than the inspection plans N/A Code Cases used: N-532-4, N-624, N-686-1, N-739, N-753 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests, meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of RF0-23 conform to the requirements of Section XI (refueling outage number)

Signed Date June 12, 2018 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Maryland* and employed by The Hartford Steam Boiler of Hartford, Connecticut Inspection and Insurance Co.

have inspected the items described in this Owner's Activity Report, and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI By signing this certificate neither the Inspector nor his employer makes any warranty expressed or implied concerning the repair/

replacement activities and evaluation described in this report. Furthermore, neither the Inspector nor his employer shall be liable in any manner f r any personal injury or property damage or a loss of any kind arising from or connected with this inspection

__.!,;t~~~~~~=:::________ Commissions NB 15304 ANI, MD 1328 (Inspector's Signature) National Board, State, Province, and Endorsements Date June~*2018

Calvert Cliffs Nuclear Power Plant Unit 1 Fourth Interval/ Third Period lnservice Inspection CCNPP-1-0AR-004-023

.iililiiiW" Rev.00 Second Interval/ Third Period Containment SR,~/ Exelon Generation. 2018 Owner's Activity Report for June 12, 2018 Page 5 of 6 1-RF0-23 lnservice Examinations Table 1 Items with Flaws or Relevant Condition that Require Evaluation for Continued Service As required by the provisions of the ASME Code Case N-532-4 Examination Item Item Description Evaluation Description Category Number Acceptance by Design Evaluation per Core Shroud Tie Rod Found B-N-3 B13.70 ECP-18-000160 and Wesdyne Report Disengaged CN-SDA-18-12 14-SC-1 004-H-1 0 Acceptance by Design Evaluation per IWF-3112.3 F-A F1 .10C Component Support (Reference ESR-18-000191) 4-Sl-1206-R-1 Acceptance by Design Evaluation per IWF-3112.3 F-A F1.20B Component Support (Reference IR 04103445 and CA01312)

H-14,R-19 Acceptance by Design Evaluation per IWF-3112.3 F-A F1.20B Component Support (Reference ESR-18-000193)

H-10, R-10, R-11 Acceptance by Design Evaluation per IWF-3112.3 F-A F1 .30B Component Support (Reference ESR-18-000196)

A-1, A-4 Acceptance by Design Evaluation per IWF-3112.3 F-A F1 .30B Component Support (Reference CA03495 and CA03332)

R-7 Acceptance by Design Evaluation per IWF-3112.3 F-A F1 .30B Component Support (Reference IR 04103991)

Acceptance by Design Evaluation per IWE-3500 E-A E1 .11 Leak Chase Channels (Reference IRs 041057 41 and 04110131 and ESR-18-000199)

Acceptance by Design Evaluation per IWE-3500 E-A E1 .11 Liner Plate Bulging (Reference ESR-18-000198)

Tendon 3003 Found with 2 Accepted by Responsible Engineer (RPE)

L-B L2.20 Popped Tendon Wires Showing (Evaluation per IWL-3221 and documented in IR Level 5 Corrosion 02718917 and final report REP-1123-51 O)

Tendon 35H25 Found to Have 1 Accepted by Responsible Engineer (RPE)

L-B L2.20 Missing Tendon Wire Not (Evaluation per IWL-3221 and documented in IR Previously Reported 04017816 and final report REP-1123-510)

Accepted by Responsible Engineer (RPE)

Free Water (76oz.) was Found L-B L2.50 (Evaluation per IWL-3221 and documented in IR Present in Tendon 3016 Cap 02732316 and final report REP-1123-510)

Accepted by Responsible Engineer (RPE)

L-A L 1.11 All Accessible Surface Areas (Evaluation per IWL-3211 and documented in final report REP-1123-510)

Calvert Cliffs Nuclear Power Plant Unit 1 CCNPP-1-0AR-004-023 Fourth Interval/ Third Period lnservice Inspection

.i!.illffiiil. Rev.GO Second Interval/ Third Period Containment June 12, 2018

~/ Exelon Generation, 2018 Owner's Activity Report for Page 6 of 6 1-RF0-23 lnservice Examinations Table 2 Abstract of Repairs, Replacements or Corrective Measures Required for Continued Service as required by the provisions of the ASME Code Case N-532-4 Code Date R&R Plan Item Description Description of Work Class Completed Number Unit 1 Tendon Surveillance and Shim cc Primary Containment Tendons Replacement on Tendon 51H12 11/2/2016 2016-1-034 Concrete repair of an approximately 1.5" x 20' cc Unit 1 Containment Structure long void near buttress 3 and vent stack 11/2/2016 2016-1-049 12 Component Cooling Heat Repair the branch nipolet to 1RV5208 with 3 5/20/2016 2016-1-039 Exchanger (Salt Water Outlet) replacement parts Replace pipe nipple upstream of valve 3 12A SRW HX Vent Valve 10/19/2016 2016-1-047 1HVSW-387 Perform weld build-up on wasted area in weld Unit 1 Salt Water System 3 neck flange located in salt water line LJ 2/28/2018 2018-1-014 Piping (Above Ground) 1069 Unit 1 Salt Water System Perform weld build-up on wasted area in 3 3/8/2018 2018-1-019 Piping (Above Ground) flange face located in salt water line LJ-1-1038 End of Owner's Activity Report for Refueling Outage 23 (RF0-23)