Text

Inservice Inspection Report
	ML16159A298
Person / Time
Site:	Calvert Cliffs
Issue date:	06/06/2016
From:	Laura Smith; Exelon Generation Co
To:	; Document Control Desk, Office of Nuclear Reactor Regulation
References
	CCNPP-1-OAR-004-022
	Download: ML16159A298 (8)
	v • d • e

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ibY Exelon Generation Larry D. Smith Manager-Regulatory Assurance Calvert Cliffs Nuclear Power Plant 1650 Calvert Cliffs Parkway Lusby, MD 20657 410 495 5219 Office www.exeloncorp.com larry.smith2@exeloncorp.com June 6, 2016 U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555 Calvert Cliffs Nuclear Power Plant, Unit No. 1 Renewed Facility Operating License No. DPR-53 NRC Docket No. 50-317

Subject:

lnservice Inspection Report

Reference:

1. American Society of Mechanical Engineers, Boiler & Pressure Vessel Code,Section XI, Article IW A-6000 Pursuant to Reference 1, please find enclosed the lnservice Inspection Report for the Calvert Cliffs Nuclear Power Plant Unit 1.

There are no regulatory commitments contained in this letter.

Should you have questions regarding this matter, please contact Mr. Larry D. Smith at (410) 495-5219.

Respectfully, *

~ tJ &:,.<?__

Larry D. Smith Manager - Regulatory Assurance LDS/PSF/bjm

Enclosure:

(1) 2016 Owner's Activity Report for RF0-22 lnservice Examinations cc: Mr. Robert Gavel cc: (Without Enclosure)

NRC Project Manager, Calvert Cliffs NRC Resident Inspector, Calvert Cliffs NRC Regional Administrator, Region I S. Gray, MD-DNR

ENCLOSURE (1) 2016 OWNER'S ACTIVITY REPORT FOR RF0-22 INSERVICE EXAMINATIONS Calvert Cliffs Nuclear Power Plant June 6, 2016

Calvert Cliffs Nuclear Power Plant, LLC 1650 Calvert Cliffs Parkway Lusby, MD 20657

,,::::-' Exelon Generation.

Fourth Interval I Second Period lnservice Inspection Program and Second Interval I Second Period Containment IWE/L Program 2016 Owner's Activity Report for RF0-22 lnservice Examinations Commercial Service Date: May 8, 1975 NRG Docket Number: 50-317 Document Number: CCNPP-1-0AR-004-022 Revision Number: 00

Calvert Cliffs Nuclear Power Plant Unit 1 Fourth Interval/ Second Period lnservice Inspection CCNPP-1-0AR-004-022

,.:r, Second Interval/ Second Period Containment Rev. 00 June 2, 2016

__. Exelon Generation. 2016 Owner's Activity Report Page 2 of 6 for RF0-22 lnservice Examinations Abstract This Owner's Activity Report (OAR) summarizes the results of the Calvert Cliffs Nuclear Power Plant (CCNPP),

Unit 1, American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (B&PVC),Section XI, lnservice Inspection (ISi) examinations performed in Refueling Outage twenty two (RF0-22) during the period from March 21, 2014 through March 10, 2016 of the Second lnservice Inspection Period which began on October 10, 2012 and is scheduled to end on October 9, 2016, and the Fourth outage of the Fourth Ten-Year lnservice Inspection Interval which began on October 10, 2009 and is scheduled to end on June 30, 2019.

This report complies with the requirements set forth by ASME B&PVC,Section XI 2004 Edition, Article IWA-6000 as modified by ASME Code Case N-532-4, "Repair/Replacement Activity Documentation Requirements and lnservice Summary Report Preparation and Submission."

In accordance with ASME Section XI, IWB-2400, IWC-2400, IWD-2400, IWE-2400, and IWF-2400, and with the exception of those examinations that are limited to components selected for examination under Examination Categories B-L-2 and B-M-2 and required only when the pump or valve is disassembled as specified in Table IWB-2500-1, IWC-2500-1, IWD-2500-1, and IWE-2500-1, including those examinations which CCNPP has requested and received approval in the form of requests for relief or alternates, the required examinations in each examination category have been completed for the Second outage of the Second Inspection Period of the Fourth Inspection Interval in accordance with Tables IWB-2412-1, IWC-2412-1, IWD-2412-1, IWE-2412-1 and IWF-2410-2.

Owner's Activity Reports - Form OAR-1 Owner's Activity Reports, Form OAR-1, were prepared and certified upon completion of the Calvert Cliffs Nuclear Power Plant Unit 1, 2016 Refueling Outage (RF0-22) examination activity in accordance with the following inspection plans:

rourth lnservice Inspection Program Plan Second Interval Containment lnservice Inspection Program Plan Fourth Interval lnservice Inspection Pressure Testing Program Plan In addition to the Owner's Activity Reports, Form OAR-1, the following Tables are also included:

a. Items with Flaws or Relevant Conditions that Require Evaluation for Continued Service, Table 1, which provides a listing of item(s) with flaws or relevant conditions that required evaluation to determine acceptability for continued service, whether or not the flaw or relevant condition was discovered during a scheduled examination or test, and provides such information as Examination Category, Examination Item Number, Item Description, Flaw Characterization (as required by IWA-3300).

b. Abstract of Repairs, Replacements or Corrective Measures Required for Continued Service, Table 2, which identifies those items containing flaws or relevant conditions that exceeded the ASME XI acceptance criteria (IWB-3000, IWC-3000, and IWD-3000) or in the case of supports, IWF-3000 acceptance criteria; even though the discovery of the flaw or relevant condition that necessitated the repair, replacement, or corrective measure, may not have resulted from an examination or test required by ASME Section XI, and provides such information as Code Class, item description, description of work, date completed, and the repair replacement plan number.

Calvert Cliffs Nuclear Power Plant Unit 1 CCNPP-1-0AR-004-022

=

Exelon Generation.

Fourth Interval/ Second Period lnservice Inspection Second Interval /Second Period Containment 2016 Owner's Activity Report for RF0-22 lnservice Examinations Rev.OD June 2, 2016 Page 3 of 6 FORM OAR-1 OWNER'S ACTIVITY REPORT Fourth Interval/Second Period of lnservice Inspection Program As required by the provisions of the ASME Code Case N-532-4 Report Number CCNPP-1-0AR-004-022 Plant Calvert Cliffs Nuclear Power Plant Unit No. Commercial Service May 8, 1975 Refueling Outage RF0-22 Date ~~~~~~~~~~~-

Number (ii applicable)

Current Inspection Interval Fourth lnservice Inspection Interval - October 10, 2009 to June 30, 2019 (1'1, 2"0, 3ra, 41", ether)

Current Inspection Period o.

Second lnservice Inspection Period - October 1 2012 to October 9, 2016 (1'1, 2**, 3'0 )

Edition and Addenda of Section XI applicable to the Inspection Plans 2004 Edition, No *addenda Date I Revision of Inspection Plans Rev. 1 Ch. 1 Dated June 4, 2013 Edition and Addenda of Section XI applicable to repair/replacement activities, if different than the inspection plans N/A Code Cases used: N-460, N-532-4, N-566-2, N"616, N-624, N-639, N-686-1, N-716, N-722-1, N-729-1, N-740-2, N-753, N-770-1 CERTIFICATE OF CONFORMANCE l certify that (a) the statements made in this report are correct; (b) the examinations and tests, meet the Inspection Plan as requfred by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of RF0-22 co~form to the requirements of Section* . . I (refueling outage number)

. Il<~Af ;::-()/{ k//Rr" Signed

v Au*J1#C' Date CERTIFICATE* OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Maryland The Hartford Steam Boiler of Hartford, Connecticut and employed by Inspection and Insurance Company of Connecticut have inspected the items described in this Owner's Activity Report, and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI By signing thii; certificate neither the Inspector nor his employer makes any warranty expressed or implied concerning the repair/

replacement activities and evaluation described in this report. Furthermore, neither the Inspector nor his employer shall be liable in any manner fo~ any pers al i *ury or property damage or a loss of any kind arising from or connected with this inspection NB 15304 A, N, I, IS National Board, State, Province, and Endorsements Date

Calvert Cliffs Nuclear Power Plant Unit 1 CCNPP-1-0AR-004-022

...., Fourth Interval/ Second Period lnservice Inspection Second Interval/ Second Period Containment Rev. 00

~ Exelon Generation. 2016 Owner's Activity Report June 2, 2016 Page 4 of 6 for RF0-22 lnservice Examinations FORM OAR-1 OWNER'S ACTIVITY REPORT Second Interval/Second Period of Containment IWE/L lnservice Inspection Program As required by the provisions of the ASME Code Case N-532-4 Report Number CCNPP-1-0AR-004-022 Plant Calvert Cliffs Nuclear Power Plant Unit No. Commercial Service May 8, 1975 Refueling Outage RF0-22 Date Number (if applicable} ~~~~-----------------

Current Inspection Interval Second lnservice Inspection Interval - Se~rtember 9, 2009 to September 9, 2018 (1'1, 2*0* 3' 0, 4 ",other)

Current Inspection Period Second lnservice Inspection Period - September 9, 2011 to September 9, 2015 (1'1* 2* 0, 3'0 )

Edition and Addenda of Section XI applicable to the Inspection Plans 2004 Edition, No addenda Date I Revision of Inspection Plans Rev. 1 Dated Feb. 6, 2014 Edition and Addenda of Section XI applicable to repair/replacement activities, if different than the inspection plans N/A Code Cases used: N-532-4, N-624, N-686-1, N-739, N-753 CERTIFICATE OF CONFORMANCE I certify that (a) the statements made in this report are correct; (b) the examinations and tests, meet the Inspection Plan as required by the ASME Code,Section XI; and (c) the repair/replacement activities and evaluations supporting the completion of RF0-22 conform to the requirements of Section XI l (refueling outage number)

Signed Kurt Bodine -

Manager,

. 64/11 '

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Maryland The Hartford Steam Boiler of Hartford, Connecticut and employed by Inspection and Insurance Company of Connecticut have inspected the items described in this Owner's Activity Report, and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report in accordance with the requirements of Section XI By signing this certificate neither the Inspector nor his employer makes any warranty expressed or implied concerning the repair/

replacement activities and evaluation described in this report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for y personal

jury or property damage or a loss of any kind arising from or connected with this inspection NB 15304 A, N, I, IS National Board, State, Province, and Endorsements Date

Calvert Cliffs Nuclear Power Plant Unit 1 CCNPP-1-0AR-004-022

...., Fourth Interval/ Second Period lnservice Inspection Second Interval/ Second Period Containment Rev.OD June 2, 2016

' Exelon Generation. 2016 Owner's Activity Report Page 5 of 6 for RF0-22 lnservlce Examinations Table 1 Items with Flaws or Relevant Condition that Require Evaluation for Continued Service As required by the provisions of the ASME Code Case N-532-4

item

. i:}escrip_tion.

' .~ .. "

Component Support Acceptance by Design Evaluation per IWF-3112.3 F-A F"l .308 (10-HB23-1017-H-9,R-6) (Accepted 'as is' per ESR-16-000104)

Component Support Acceptance by Design Evaluation per IWF-3112.3 F-A F1.30C (H-3,R-9) (Accepted 'as is' per IR 02632838)

Acceptance by Boric Acid Evaluation per ER-AP-331 B-G-2 87.70 1-CV-517 on 2-CV-1003 (Accepted 'as is' per Boric Acid Evaluation)

Primary Containment Acceptance by Design Evaluation per IWE-3510.4 E-A E1.11 Liner (Elevation 45') (Accepted 'as is' per ESR-16-000152)

Calvert Cliffs Nuclear Power Plant Unit 1 CCNPP-1-0AR-004-022

_,,. Fourth Interval/ Second Period lnservice Inspection Rev.00

~ *. Second Interval/ Second Period Containment June 2, 2016

/,2iP' Exelon Generation. 2016 Owner's Activity Report Page 6 of 6 for RF0-22 lnservice Examinations Table 2 Abstract of Repairs, Replacements or Corrective Measures Required for Continued Service as required by the provisions of the ASME Code Case N-532-4 11A RCP PDT Tubing 1PDT123A Tubing Replacement 3/5/2016 2014-1-043 11A RCP PDT Supports 1 PDT123A Missing Tubing Clamp Replacement 3/5/2016 2014-1-044 11A RCP PDT Supports 1PDT123A Clamp Fastener Replacement 3/5/2016 2016-1-014 Tubing Supports 1HVRC-104 Tubing Support Replacement 3/4/2016 2016-1-007 Associated with 1HVRC-104 Unit 1 Reactor Coolant PZR Safety Valve Nozzel 4-SR-1006-1 OM Weld Repair by FSWOL 3/8/2016 2016-1-010 Pressurizer 2 Unit 1 RCS Makeup RCS Makeup FLEX Isolation Valve For HPSI Hose Connection Mod. 3/9/2016 2015-1-060 FLEX Isolation Valve for HPSI Hose Connection 2 11 Steam Generator 1HVBD-211 Pin Hole Piping Leak Weld Repair 3/4/2016 2016-1-003 Wet Layup Isolation Valve 3 Unit 1 RCS Makeup New FLEX Valve and Connection OHVSFP-345 Installation 1/19/2016 2015-1-049 FLEX Isolation Valve for AFW Hose Connection 3 Unit 1 S/G Make-up New FLEX Valve and Connection OHVAFW-241 Installation 3/4/2016 2015-1-061 FLEX Isolation Valve for AFW Hose Connection 3 HB-23 Piping Support 1O-HB2~-1017-H-9 Shim addition and Tack Welding Activities 2016-1-004 End of Owner's Activity Report for Refueling Outage 22 (RF0-22)