ML032030018

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Inservice Inspection Report
ML032030018
Person / Time
Site: Calvert Cliffs Constellation icon.png
Issue date: 07/18/2003
From: Vanderheyden G
Constellation Energy Group, Constellation Generation Group
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
Download: ML032030018 (132)


Text

George Vanderheyden 1650 Calvert Cliffs Parkway Vice President Lusby, Maryland 20657 Calvert Cliffs Nuclear Power Plant 410 495-4455 Constellation Generation Group, LLC 410 495-3500 Fax Constellation Energy Group July 18, 2003 U. S. Nuclear Regulatory Commission Washington, DC 20555 ATTENTION: Document Control Desk

SUBJECT:

Calvert Cliffs Nuclear Power Plant Unit No. 2; Docket No. 50-318 Inservice Inspection Report Please find enclosed the Inservice Inspection Report for the Calvert Cliffs Nuclear Power Plant Unit 2.

This inspection fulfilled the intentions and requirements stated in our program plan and our commitment to comply with American Society of Mechanical Engineers Code Section XI Inservice Inspection Requirements.

Should you have questions regarding this matter, we will be pleased to disc ss them with you.

Very ours, GV/CAN/bjd

Enclosures:

(1) Calvert Cliffs Nuclear Power Plant, Inservice Inspection Summary Report for Calvert Cliffs Unit 2, ASME Boiler & Pressure Vessel Code Section XI, Form NIS-1 (2) Calvert Cliffs Nuclear Power Plant, Inservice Inspection Summary Report for Calvert Cliffs Unit 2, ASME Boiler & Pressure Vessel Code Section XI, Form NIS-2 cc: Mr. Craig Lowry (Without Enclosures)

J. Petro, Esquire J. E. Silberg, Esquire H. J. Miller, NRC Resident Inspector, NRC

- rl Director, Project Directorate I-l, NRC R. I. McLean, DNR G. S. Vissing, NRC

ENCLOSURE (1)

CALVERT CLIFFS NUCLEAR POWER PLANT INSERVICE INSPECTION

SUMMARY

REPORT FOR CALVERT CLIFFS UNIT 2 ASME BOILER& PRESSURE VESSEL CODE SECTION XI, FORM NIS-1 Calvert Cliffs Nuclear Power Plant, Inc.

July 18, 2003

Page l of 2 NIS-1 OWNER'S REPORT FOR INSERVICE INSPECTIONS (As required by the Provisions of the ASME Code Rules)

1. Owner Constellation Energy Group, P.O. Box 1475, Baltimore, MD 21203 (Name and Address of Owner)
2. Plant Calvert Cliffs Nuclear Power Plant, 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (Name and Address of Plant)
3. Plant Unit 2
4. Owner Certificate of Authorization (if required) N/A
5. Commercial Service Date 04/01/1977
6. National Board Number for Unit 20912
7. Components Inspected Component or Manufacturer or Manufacturer or Installer State or National Board No.

Appurtenance Installer Serial No. Province No.

Reactor Pressure Vessel Combustion Engineering CE-67108 1400lNV 20912 Pressurizer Combustion Engineering CE-67603 1400INV 20916 Steam Generator #21 Combustion Engineering CE-67506 14001NV 20924 Steam Generator #22 Combustion Engineering CE-67507 14001NV 20925 Reactor Coolant Piping Combustion Engineering N/A N/A N/A

  1. 21A Reactor Coolant Byron Jackson 681-N-0441 14001-NV N/A Pumo
  1. 21B Reactor Coolant Byron Jackson 681-N-442 14001-NV N/A Purno
  1. 22A Reactor Coolant Byron Jackson 681-N-0443 14001-NV N/A Pumo
  1. 22B Reactor Coolant Byron Jackson 681-N-0444 14001-NV N/A Pumnw Safety Injection Bechtel N/A N/A N/A Pioin/Suooorts_

Pressurizer Spray Bechtel N/A N/A N/A Pivine/SuOOrtS Pressurizer Safety & Relief Bechtel N/A N/A N/A Pioine/Sumoorts Shutdown Cooling Bechtel N/A N/A N/A Pioine/Suooorts Charging Piping/Supports Bechtel N/A N/A N/A Letdown Piping/Supports Bechtel N/A N/A N/A Mainsteam Piping/Supports Bechtel N/A NIA N/A

  1. 22 Shutdown Cooling Engineers &Fabricators S-15783B 014134-NV 1144 Heat Exchanaer Main Feedwater Bechtel N/A N/A N/A Pioine/Suooorts
8. Examination Dates 5/1912001 to 4/22/2003

-&ft NlS-1 rage of in

9. Inspection Period Identification: 2002 to 2006
10. Inspection Interval Identification: 1999 to 2009
11. Applicable Edition of Section XI 1998 Addenda None
12. Date/Revision of Inspection Plan: CCNPP Units 1&2 Third Interval ISI Plan, Revision 0
13. Abstract of Examinations and Tests. Include a list of examninations and tests and a statement concerning status of work required for the Inspection Plan.

The examinations reported herein constitute the fourteenth report of Inservice Inspections performed at Calvert Cliffs Unit 2, and the first report within the second inspection period of the third inspection Interval of commercial operations. The examinations for this inspection period, as required by the CCNPP Units 1&2 Third Interval ISI Plan, were performed in accordance with the 1998 Edition of ASME Section XI with no addenda. Nondestructive examination data and procedures are available at the site for review. See ATTACHMENT I for list of examinations.

14. Abstract of Results of Examinations and Tests.

Boric Acid residue was found on the valve bolting of 2-MOV-651. Support 6"-SI-2001 B-R-13X, R-1 3Z was found to have construction related deficiencies.

15. Abstract of Corrective Measures.

Steam Generators #21 and #22 lower assemblies were replaced with new lower assemblies manufactured by B&W Canada.

The bolt closest to the leak on 2-MOV-651 was removed and a VT-1 exam performed that found the bolting to be acceptable.

MO#2200301643 corrected the construction deficiencies on support 6V-SI-2001B-R-13X, R-13Z.

We certify that a) the statements made in this report are correct, b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI, and c) corrective measures taken conform to the rules of the ASME Code,Section XI.

Certificate of Authorization No. ( if applicable) N/A Expiration Date Date 07/14/2003 Signed Constelation Energy Group By Keith M. Hoffman Owner CERTIFICATE OF INSERVICE INSPECTION 1,the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectores and the State or provinces of Maryland and employed by FACTORY MUTUAL INSURANCE COMPANY of JOHNSTON, Rl have inspected the components described in this Owner's Report during the peroid 5- /I? - 61 to q _ ,and state that to the best ofmy knowledge and belief, the Owner has performed examinations and tests and taken corrective measures described in this Owner's Report in accordance with the inspection plan and as required by the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes and any warranty, expressed or implied, concerning the examinations, tests, and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

,t1-41-if tS/H~g2 _ Commissions WS B3 ZG' AAJ h, 6'/r AtZ)

Inspector's signature National Board, State, Province, and Endorsements Date A_ / 4-03

ATTACHMENT I Page I of 14 Inservice Inspection Report Third Intervall 2nd Period/ 1st Outage RFO14

1. Owner: Constellatia rnEnermv Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant: Calvert Cliffi f Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit: 2
4. Owner Certificate of Authorization( If Req.) NIA
5. Commercial Service Date: 04101/1977
6. National Board Number for Unit: 20912 EXAM CATEGORY I ITEM NUMBER: -I-Reactor Coolant Pressurizer Summary/ID No. Component ID Component Description Comments 103520 PZR LVL Tap Base Metal Pressurizer Level Tap Base Metal @ 7 1/2 This exam was performed to verify the Integrity of the Degrees pressurizer base metal around this penetration which was previously repaired.

Exam Results:

2003BU043 Accept 2003BU043 Accept EXAM CATEGORY I ITEM NUMBER: B-B I B2.11 PRESSURIZER Summary/ID No. Component ID Component Descriotion Comments 103070 3-401 LOWER SHELL TO LOWER HEAD No recordable Indications noted.

Exam Results:

2003BU031 Accept EXAM CATEGORY I ITEM NUMBER: B-B I B2.12 PRESSURIZER Summarv/ID No. Comnonent ID Component Description Comments 103040 2-401D LOWER SHELL AT 0 DEG. No recordable indicatins noted.

Exam Results:

2003BU039 Accept EXAM CATEGORY I ITEM NUMBER: B-DIB3.110 PRESSURIZER SummarvAD No. Component ID Component Description Comments 103100 16-405A SAFETY AND RELIEF NOZZLE Examination coverage was limited to 41% this examination will be considered for relief request.

Exam Results:

2003BU041 Accept EXAM CATEGORY I ITEM NUMBER: B-D I B3.120 PRESSURIZER Summarv/ID No. Component ID Component Description Comments 103140 16-405A-IRS SAFETY AND RELIEF NOZZLE No recordable Indications noted.

Exam Results:

2003BU040 Accept

ATTACHMENT I Page2 of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14

1. Owner Constellation Eneray Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant Calvert CAiffs Nud lear Power Plant. 1650 Calvert Cliffs Parkway. Lusby. MD 20657
3. Plant Unit 2
4. Owner Certificate of Authorization( If Req.) W/A
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit 20912 EXAM CATEGORY I ITEM NUMBER: B-G-1 i B6.10 REACTOR PRESSURE VESSEL Summary/ID No. Component ID Component DescritIon Comments 102090 NUTS 1-54 Examine #1 Thru #18 The corrosion seen on the nuts is due to previous cleaning techniques. IR4-005-795 was written to address possible replacement of bolting In the future.

The Indication on nut #7 was determined to be from the washer which It was previously mated with.

Exam Results:

2003BV077 Accept EXAM CATEGORY I ITEM NUMBER: B-G-1 I B6.30 REACTOR PRESSURE VESSEL SummarylID No. Comronent ID Component Description Comments 102100 STUDS 1-54 Examine #1 Thru #18 The corrosion seen on the studs Is due to past cleaning techniques. IR4-005-795 was written to address possible replacement of the bolting In the future.

Exam Results:

2003BM084 Accept 2003BM092 Accept 2003BU030 Accept EXAM CATEGORY ) ITEM NUMBER: B-G-1 I B6.50 REACTOR PRESSURE VESSEL Summary/1D No. Component ID Component Description Comments 102110 WASHERS 1-54 Exanine #1 Thru #18 The corrosion found on the RV bolting materials is due to previous cleaning techniques which has removed the parkerization.

Exam Results:

2003BV076 Accept EXAM CATEGORY ) ITEM NUMBER: B-G-2 / B7.20 REACTOR COOLANT Summary/113 No. Component ID Component Description Comments 103230 PZR LWR LVL TAP PZR LOWER LEVEL TAP MNSA S/N B007- No recordable Indications noted.

02 Exam Results:

2003BV223 Accept 103240 PZR LWR LVL TAP PZR LOWER LEVEL TAP MNSA S/N B007- No recordable Indications noted.

03 Exam Results:

2003BV227 Accept 103250 PZR MID LVL TAP PZR MID LEVEL TAP MNSA S/N B006-03 No recordable indications noted.

Exam Results:

2003BV232 Accept

ATTACHMENT I Page 3of 14 Inservice Inspection Report.

Third Interval/ 2nd Periodl 1st Outage R1*O14

1. Owner Constellation Ene ray Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant: Calvert Cliffs Nuc lear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit
4. Owner Certificate of Authorization( If Req.) WA
5. Commercial Service Date: 04/0111977
6. National Board Number for Unit: 20912 EXAM CATEGORY I ITEM NUMBER: B-G-2 I B7.60 REACTOR COOLANT PUMPS SummarvA/D No. Component ID Component DescriOtion Comments 162650 22A-C-1-16 SEAL BOLTING No recordable Indications noted.

Exam Results:

2003BV057 Accept 2003BV057 Accept 162850 22B-C-1-116 SEAL BOLTING Exam Results:

2003BV058 Accept 2003BV058 Accept

ATTACHMENT I Page 4 of 14 Inservice Inspection Report Third Interval/ 2nd Perlod/ 1st Outage RFO14

1. Owner Constellatio n Enerav Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant Calvert Cliff,s Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit: 2
4. Owner Certificate of Authorization( If Req.) N1A
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit 20912 EXAM CATEGORY / ITEM NUMBER: B-G-2 I B7.70 CHEMICAL AND VOLUME CONTROL LETDOWN SummarvAiD No. Component ID Component Description Comments 164770 2-CV-515 VALVE BODY BOLTING Exam Results:

2003BV060 Accept 2003BV060 Accept 164780 2-CV-516 ON 2-LD-2004 VALVE BOLTING Exam Results:

2003BV061 Accept 2003BV061 Accept PRESSURIZER SPRAY SummarytID No. Component ID Component Descriotion Comments 164740 2-CV-100E VALVE BODY BOLTING No recordable indications noted.

Exam Results:

2003BV055 Accept 2003BV055 Accept 164750 2-CV-100F VALVE BODY BOLTING Exam Results:

2003BV056 Accept 2003BV056 Accept SHUTDOWN COOLING Summary/ID No. Component ID Component Description Comments 164680 2-MOV-651 ON 12-SC-2004 VALVE BOLTING Exam Results:

2003BV024 Accept 2003BV260 Accept 2003BV024 Accept 2003BV260 Accept 164690 2-MOV-652 ON 12-SC-2004 VALVE BOLTING No recordable Indications noted.

Exam Results:

2003BV059 Accept 2003BV059 Accept

ATTACHMENT I Page 5of 14 Inservice Inspection Report Third Interval/ 2nd Periodl 1st Outage RFO14

1. Owner: Constellation Enermv GrouD. P.O. Box 1475. Baltimore. MD 21203
2. Plant: Calvert Cliffs IMuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit 2
4. Owner Certificate of Authorization( If Req.) N/A
5. Commercial Service Date: 04101/1977
6. National Board Number for Unit 20912 EXAM CATEGORY I ITEM NUMBER: B-J/ B9.1I PRESSURIZER SAFETY AND RELIEF SYSTEM Summary/ID No. Component ID Component Descrition Comments 141010 4-SR-2005-2 SAFE END TO ELBOW The volumetric examination was limited to 50% due to PDI techniques and will be considered for relief request Exam Results:

2003BP059 Accept 2003BU038 Accept 139000 4-SR-2001-1 TEE TO PIPE The volumetric examination coverage was limited to 50% due to PDI techniques and will be considered for relief request.

Exam Results:

2003BU033 Accept 2003BP045 Accept EXAM CATEGORYIITEM NUMBER: B-J I B9.21 PRESSURIZER SAFETY AND RELIEF SYSTEM Summarv/ID No. Component ID Component Descriotion Comments 143030 2.5-SR-2003-4 ELBOW TO PIPE Scanned additional area for thermal fatigue concerns law RI-ISI program.

Exam Results:

2003BP046 Accept 2003BU032 Accept EXAM CATEGORY /ITEM NUMBER: B-K-1 I B10.10 SAFETY INJECTION SYSTEM Summary/ID No. Component ID Comoonent Description Comments 120010 6-SI-2001-H40 INTEGRALLY WELDED ATTACHMENT No recordable Indications noted.

Exam Results:

2003BP122 Accept EXAM CATEGORYI ITEM NUMBER: B-PIB15.10 PRESSURE RETAINING BOUNDARY Summary/ID No. Component ID Component Descriotion Comments 165000 RV-SLT-1 SYSTEM LEAKAGE TEST No Indications of leakage were noted.

Exam Results:

2003BV297 Accept EXAM CATEGORYIITEM NUMBER: B-P/ B15.20 PRESSURE RETAINING BOUNDARY Summary/ID No. Component ID Component Descriotion Comments 165020 PRZR-SLT-1 SYSTEM LEAKAGE TEST No indications of leakage were noted.

Exam Results:

2003BV298 Accept

ATTACHMENT I Page 6 of 14 Inservice Inspection Report Third Interval 2nd Period/ 1st Outage RFO14

1. Owner Con,stellation Enery Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant _alvert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusbv. MD 20657
3. Plant Unit: 2
4. Owner Certificate of Authorization( If Req.) NIA
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit: 20912 EXAM CATEGORY I ITEM NUMBER: B-P I B15.30 PRESSURE RETAINING BOUNDARY SummarvAD No. Component ID Component Description Comments 165040 SG-SLT-1 SYSTEM LEAKAGE TEST No Indications of leake were noted.

Exam Results:

2003BV299 Accept EXAM CATEGORY I ITEM NUMBER: B-P I B15.40 PRESSURE RETAINING BOUNDARY Summary/ID No. Component ID Comoonent Description Comments 165060 HX-SLT-1 SYSTEM LEAKAGE TEST No indications of leakage were noted.

Exam Results:

2003BV300 Accept EXAM CATEGORY I ITEM NUMBER: B-P I B15.50 PRESSURE RETAINING BOUNDARY Summary/lD No. Component ID Component Description Comments 165080 PP-SLT-1 SYSTEM LEAKAGE TEST No indications of leakage were noted.

Exam Results:

2003BV301 Accept EXAM CATEGORY I ITEM NUMBER: B-P / S15.60 PRESSURE RETAINING BOUNDARY Summary/ID No. Component ID Component Descrption Comments 165100 PMP-SLT-1 SYSTEM LEAKAGE TEST No Indications of leakage were noted.

Exam Results:

2003BV302 Accept EXAM CATEGORY I ITEM NUMBER: B-P I B15.70 PRESSURE RETAINING BOUNDARY Summary/ID No. Component ID Component Description Comments 165120 VLV-SLT-1 SYSTEM LEAKAGE TEST No indications of leakage were noted.

Exam Results:

2003BV303 Accept EXAM CATEGORY I ITEM NUMBER: C-A/ CI.10 SHUTDOWN COOLING HEAT EXCHANGERS Summary/ID No. Component ID Component Description Comments 201650 SCHE-22-1 CHANNEL FLANGE TO CHANNEL This exam was a single side exam due to component configuration. Exam coverage was limited to 61% of volume required. Will consider for Relief Request.

Exam Results:

2003BU006 Accept

ATTACHMENT I Page 7of 14 Inservice Inspection Report Third Interval! 2nd Period! 1st Outage RFO14

1. Owner. Constellation Enerav Group. P.O. Box 1475. Baltimore. MD 21203
2. Plant: Calvert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit: 2
4. Owner Certificate of Authorization( If Req.) NA W
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit: 20912 EXAM CATEGORY I ITEM NUMBER: C-C I C3.20 CONTAINMENT SPRAY SYSTEM Summarv/lD No. Component ID Component Description Comments 268300 8-CS-2006-H-10, R-7 INTEGRALLY WELDED ATTACHM No recordable Indications noted.

Exam Results:

2003BP032 Accept MAIN STEAM SYSTEM Summarv/ID No. Comoonent ID Comoonent Descriotion Comments 281900 36-MS-2002-H-3 INTEGRALLY WELDED ATTACHM Two linear indications were found on the stanchion pipe which appear to be from seams in the pipe. ESP ES200300131 found the Indications to be acceptable as Is.

Exam Results:

2003BU044 Accept 2003BM097 Reject Evaluation Disposition: Acceptable SAFETY INJECTION SYSTEM SummarvylD No. Component ID Component Description Comments 204750 24-SI-2002-H-20 INTEGRALLY WELDED ATTACHM No recordable indications noted.

Exam Results:

2003BP031 Accept 216850 10-SI-2003-R-16 INTEGRALLY WELDED ATTACHM No recordable indications noted.

Exam Results:

2003BP027 Accept 223400 6-SI-2001B-H-18 INTEGRALLY WELDED ATTACHM Examination of the surface area was limited to those portions that were accessible without removal of support members.

Exam Results:

2003BP029 Accept 2003BP029 Accept 228050 6-SI-2006A-H-14, R-27 INTEGRALLY WELDED ATTACHM No recordable indications noted.

Exam Results:

2003BP100 Accept 231000 6-SI-2201-H-3 INTEGRALLY WELDED ATTACHM Examination of the surface area was limited to those portions that were accessible without removal of support members.

Exam Results:

2003BP008 Accept 2003BP008 Accept 232600 6-SI-2202-H-2 INTEGRALLY WELDED ATTACHM No recordable Indications noted.

Exam Results:

2003BP007 Accept 234250 6-SI-2203-R-1 1 INTEGRALLY WELDED ATTACHM Areas of limited coverage were due to interference from the support damp, Section Xl does not require removal of the clamp.

Exam Results:

ATTACHMENT I Page 8of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RF1i4

1. Owner Constellation Enerav Grout. P.O. Box 1475. Baltimore, MD 21203
2. Plant: Calvert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657
3. Plant Unit 2
4. Owner Certificate of Authorization( If Req.) WA
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit: 20912 2003BP098 Accept 2358 00 6-SI-2204-R-9 INTEGRALLY VVELDED ATTACHM The exam coverage was limited by the damp. Section Xi does not require removal of the damp to attain coverage.

Exam Results:

2003BP099 Accept 239625 4-SI-2005A-H-13 INTEGRALLY WELDED ATTACHM UT WAS PERFORMED TO SUPPLEMENT PT TO ATTEMPT TO ACHIEVE GREATER COVERAGE.

Exam Results:

2003BP005 Accept 2003BP005 Accept

ATTACHMENT I Page 9 of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RF014

1. Owner Con,.lstellation Enemyv Grour). P.O. Box 1475. Baltimore, MD 21203
2. Plant QPlv vert Cliffs Nuclear Power Plant, 1650 Calvert Cliffs Parkway, Lusby, MD 20657
3. Plant Unit:2
4. Owner Certificate of Authorization( If Req.) WlA
5. Commercial Service Date: 04/01/1977
6. National Board Number for Unit: 20912 EXAM CATEGORY I ITEM NUMBER: C-F-11 I --

CONTAINMENT SPRAY SYSTEM Summar/IlD No. Component ID Component Descrlttion Comments 261700 10-CS2018-8 ELBOW TO PIPE No recordable indications noted.

Exam Results:

200313P015 Accept 2003BU016 Accept 261650 10-CS-2018-7 PIPE TO ELBOW No recordable Indications noted.

Exam Results:

2003BP014 Accept 2003BU015 Accept 264000 8-CS-2004-21 PIPE TO ELBOW No recordable indications noted.

Exam Results:

2003BP016 Accept 2003BU019 Accept 260600 10-CS-2002-1 REDUCER TO PIPE No recordable indications noted.

Exam Results, 2003BP028 Accept 2003BU017 Accept 260700 10CS2002-3 TEE TO PIPE No recordable indications noted.

Exam Results:

2003BU018 Accept 2003BP013 Accept SAFETY INJECTION SYSTEM SummaryAlD No. Component ID Component Descrbption Comments 212800 12-S1-2004A-22 ELBOW TO PIPE No recordable indications noted.

Exam Results:

2003BP009 Accept 2003BUOIO Accept 215250 10-SI-2002-6 ELBOW TO PIPE No recordable hndications noted.

Exam Results:

2003BU020 Accept 2003BP017 Accept 211950 12-SI-2004A-7 PIPE TO ELBOW No recordable indications noted.

Exam Results:

2003BU014 Accept 2003131012 Accept 216550 10-SI-2003-19 PIPE TO ELBOW No recordable indications noted.

Exam Results:

2003BU005 Accept 200313P003 Accept 211600 12-SI-2004A-1 REDUCER TO ELBOW No recordable Indications noted.

Exam Results:

ATTACHMENT I Page 10 of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14

1. Owner Constellatia n Enemy Group. P.O. Box 1475. Baltimore, MD 21203
2. Plant Calvert Cliff Commissions: ,ICA 822 z G AAJr 41) 4 In gnature National Board, State, aAd Endorsements Date:Q- a ZQ 2G0-3 6/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-044a, MWO No. 2200002303 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X) Class: One (address)

4. Identification of System: SystemNumber 052 SystemName: Safety Injection
5. (a) Applicable Construction Code and Class: ASME B&PV Code Sect. I1, 1989 Edition, Class One (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Velan Eaginnering 2-HVSI-704 N/A Shutdown Cooling Header First 2002 Repaired/Rep! Yes Co. Isolation Drain Valve aced Gate Valve Frmatome ANP 400425 SN:011015-1 NIA Valve, Gate, 3/4 In, 1690 lb, 2001 Replacement Yes Inc. ASME SA-182 Tp. F316, per Drawing 12968-0132, Item 116.

7. Description of Work:

This plan was for the modification to Install a new valve 2-HVSI-704 on the Shutdown Cooling piping 14"CC-14-2004 inside Containment at the Containment Penetration.

8. Tests Conducted: Hydrostatic:Q Pneumaticf Nominal Operating Pressure: Inservice: a Leakage: 0 Functional: 0 Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1)size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number ofsheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance _______

We certify that the statements made in this report are correct and that this RenalrlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: NIA Expiration Date: NIA 110/" {7702/2 /Charles H.Ballard Signed: 9 9 1 Engineering Technician Date: 05/23/2003 Owner or s Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period lO-3 / -* ?. to S- Z.-03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's ReporL Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,1a7

  • G,>D , ,# o__. Commissions: I-cl3 aaz6 A,'.a,, i Inspector's Signature National Board, State, and Endorsements Date: G 2003

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FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner. Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of :L (address)
2. Plant Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No.- 2002-2-044b, MWO No. 2200002303 (address) (P.O. no., job no., etc.)
3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stamp: N (name) Authorization No.: N/A Exp Date: N 1650 Calvert ClIffs Parkway, Lusby, MD 20657 Section XI Class: One (address)
4. Identification of Systema System Number 064 SystemName: Reactor Coolant System 5.(a)Applicable ConstructionCodeandClass: ASME B31.7 1969 EditIon, Summer1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacernent 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaire4, Code Name of Name of Manufacturers National Other Year Replaced, oz Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 2-CC-14-2004 N/A Shutdown Cooling Piping 1977 Repalred/Repi No Through Containment to Isolation aced Valves Pipe DuBose National 400298 HU AJ7985 N/A Pipe, 3/4 In. Sch. 80, ASME SA- 2000 Replacement No Energy Services 376, TP-316 Inc.

Nut Mackson Inc. 404798 Ht: F50450 NIA Nut, Heavy Hex, 3/t In. X 16 TPI, 2001 Replacement No ASME SA-194 Gr. 2H Half Coupling DuBose National 54906-GX Heat NIA Coupling, HaIf, 3/4 In, 3000 lb, 1992 Replacement No Energy Services Code: EMS Socketweld, ASME SA-182, Tp. F Inc. 316 Anchor Clamp Grinnell 85611-GX Heat NIA Clamp, Anchor, 3/4 in. Part# 1 of 1993 Replacement No Corporation Code: PL-084 PG-41t42/43 on Drwg.# iEK4-P-0571SH0003, 0005 & 0006 Base Clamp Grinnell 54500-GX Ht.#: N/A Clamp, Restraint Base, 3/4 In. 1991 Replacement No Corporation PL097 Partf 5 of PG-41/43 on Drwg.#

FSK-MP-0571SH 0005 Bolt Allied Group 30754 Heat Code: NIA Bolt, Hex. ead, 3/8 In. X 16 TPI 1998 Replacement No Z84 Xl 1/4 In., ASME SA-193, Gr. B7 Pipe Clamp Anvil International 408473 Ht# 27982 N/A Clamp, Pipe, 14 In., Medium, 2002 Replacement No Inc. (Grinnell Pipe Grinnell Fig. 212N, with Bolting Supports)

Tube Steel DuBose National 400428 Htl: N/A Tube, Stcel, 3 In. X 3 In. X 1/4 In, 2001 Replacement No Energy Services GF0413 ASTM A-500 Gr. B Inc.

Sheetaof J-FORM NIS-2 (Back)

7. Description of Work:

This plan was for the new piping, fittings and hanger support material used to support the installation of valved 1-HVSI-704 which is the new drain off of 14"CC-14-2004.

8. Tests Conducted: Hydrostatic:E Pneumaticfl Nominal Operating Pressure: Inservice: [1 Leakage: E Functional: E
9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Reoalr/Reolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: NIA Expiration Date: NIA Charles H. Ballard Signed: Engineering Technician Date: 05/23/2003 Owner or Owneres Designee, Title Certificate of Inservice Inspection L the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /a -3/ - 0 Z. to 5-Z - 03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,g$d// ) g 7 f @Zc~_Commissions: A/A' cSZZer AALg:<

Inspectoes Signature National Board, State, and Endorsements Date: .ŽtgwZ Zf -

2003 __

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As, Required Required by the Provisions of the ASME Code Section XI

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/05/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002d2-022, MWO No. 2200101202 (address) (P.O. no. job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept.

(name)

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)

4. Identification of System: System Number 083 SystemName: Main Steam & SG Blowdown.

5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oz Stamped Compponet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 4"EB-12-2009 N/A Piping from #21 Main Steam 1977 RepalredlRepl No Header to 2-CV-3939, aced Atmospheric Dump Valve Elbow DuBose National 400430 Heat Code: N/A Elbow, Pipe, 4 in., 90 Deg, 2001 Replacement No Energy Services H676L Sch.40, Long Radius, butt we Inc. ASME SA-234 Gr. WPB

7. Description of Work:

This plan was for the replacement of two 90 degree elbows on 4"EB-12-2009, piping from #21 Main Steam Header to 2-CV-3939, Atmospheric Dump Valve.

8. Tests Conducted: Hydrostatic.C Pneumatico Nominal Operating Pressure: Inservice: 1 Leakage:6 Functional:Q Pressure: 846 psi. Test Temperature: 524 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-112 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remnarks:

A Section Xi System Leakage Test of the affected component was performed durnga the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section XI required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symrbol Stamnp: N/A Certificate of Authorization No.: N/A Expiration Date: NIA.

Signed: Owero es Dsige, il Engineering Technician Date: 06/05/2003 Certificate of Inservice Inspection 1,the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descrnbed in this Owner's Report during the period C1Z5` Z, to 474 7-0 3 ,and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures descrnbed in this Owner's Report in accordance with the requirements of the ASME Code, Section )I.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furtherrnore, neither the Inspector nor his employer shall!be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

tozg4 Inspeo s ig-nature Commissions: Z 6~i38gfz,8r Ah A ge National Board. State, and EK orsemnents Date-Q,-,- Z3,200s3_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner. Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611812003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-024, MWO No. 2200101349 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: SystemNumber 052 System Name: Safety InjectIon 5.(a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ox Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No) 1977 Repaired/RepI Valve Velan Engineering SN: V1090 NIA #22A Safety Injection Tank 1977 Repalred/Repi No Co. Motor Operted Isolation Valve aced Wedge Velan Inc. 51582-GX SN: 3559 N/A Wedge, 12 In. Gate, Velan PIN: 1990 Replacement No 8959-097N440, ASME SA-182, Gr. F316, Drawing #12320-0001, Item #12
7. Description of Work:

This plan was for the work and parts needed to rebuild 2-MOV-644, #22A Safety Injection Tank Motor Operated Isolation Valve.

8. Tests Conducted: Hydrostatic:Q PneumaticO Nominal Operating Pressure: Inservice: Leakage: a Functional: 5 Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/18/2003 Owner or er'sbesignee,Tifle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3 - ZS-0? to _:-C. -°3 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: /18 GZZ 6 A MJ.fr d/7'

__ Inspetor' ignature National Board, Stafe, and Endorsements Date: 22003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of L-(address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit. Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-031, MWO No. 2200102593 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A 3.WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept.

(name)

Authorization No.: N/A Exp Date: NI[

1650 Calvert Cliffs Parkway, Lusby, MD 20657 SectionXl Class: One (address)

4. Identification of System: System Number 052 System Name: Safety Inlectlon 5.(a) Applicable Construction Code and Class: ASME B16.5, 1968 Edition, Steel Pipe Flanges and Flanged Fittings NPS 1/2" thru 24" & CCase N-10 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Cormponet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve YWan Enginnering 2-CKVSI-237 N/A #22B Reactor Coolant Loop 1977 Repalred/Repl No Co. Safety Injection CheckViLve aced Disc Velan Valve 404387 SN: 7559 N/A Disc, Velan, 12 In. 1500 lb. Check 2002 - Replacement No Corporation Valve, ASME SA-182, Tp. F316, Drwg. 12124-0001, Item #3 Stud Veian Engineering 53907-GX Heat N/A Stud, Cover, 1 7/8 In. X 8 TF1, 1991 Replacement No Co. Code: V5 & B4 ASME SA-193 Gr.B7, 12 In. 1500 lb. Check, Dnrg. 12124-0001, Item

  1. 18 Nut Velan Engineering 70899-GX Heat NIA Nut, Hex, Cover; 1 7/8 In. X 8 1992 Replacement No Co. Code: V30 TPI, SA-194 Gr7, 12 In., 1500 lb.

Check, Drwg. 121244001, Item

  1. 17 Nut Velan Engineering 90247-GX Heat N/A Nut, Hex, Cover, 1 7/8 In. X 8 1994 Replacement. No Co. Code: V50 TPI, SA-194 Gr7, 12 In, 1500 lb.

Check, Drwg. 12124-4001, item

  1. 17
7. Description of Work:

This plan was for rebuilding 2-CKVSI-237, #22B Reactor Coolant Loop Safety Injection Check Valve.

8. Tests Conducted: Hydrostatic:Q PneumaticU Nominal Operating Pressure: Inservice: C Leakage: C Functional: Q Pressure: N!IA psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

-- I Sheetlof A; 3 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements. The replacement valve wedae/plua/disc/trim received a Construction Code Surface Examination at the request of the resident ANII.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section X.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/05/2003

- --- Owner or r's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period S-z 3-02. to S-/S - o , , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: A./SS za A , 44 t V Inspector'sSignature National Board, State, and Endorsements Date: 200 3 61

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert CIffs Nuclear Power Plant, Inc. Date: 06117/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-070b, MWO No. 2200103213 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of Systemn System Number 041 System Name: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number . Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 2"CC-5-2006 N/A #21 Regen. Heat Exch. to #21A 1977 Repalred/Repl No RCS Cold Leg Loop aced Nut Mackson Inc. 400066 Heat Code: NIA Nut, Heavy Hex, 7/1 In. X 9 TPI, 2000 Replacement No n]cx ASME SA-194 Gr. 2R Alilthread Rod Nova Machine 402325 Ht.#: 69541 N/A Rod, Alithread, 7/8 In.X 9 TPI, 2000 Replacement No Products Corp. ASME SA-193 Gr. B7 Flange DuBose National 409374 Ht. Code: N/A Flange, 2 In., Sch 160, 1500 lb., 2003 Replacement No Energy Services Btu Large Tongue, Weld Neck, ASME Inc. SA-182, Tp:F 316

7. Description of Work:

This plan was for the removal and reinstallation of three test connections for better accessibility and for the piping, flanges and fasteners needed to support the replacement of 2-CKVCVC-435, #21 Regen. Heat Exch.

to #21A RCS Cold Leg Loop CV By Pass Check Valve.

8. Tests Conducted: Hydrostatic:[ Pneumatico Nominal Operating Pressure: Inservice: 0 Leakage: l Functional:E Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was Performed to satisfy Section Xl Pre-Service NDE Requirements. A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlReplacement conforms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp: NIA Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: , Engineering Technician Date: 06/17/2003 Owner or Owner's Designee, tile Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z-41-03 to 6-7-03 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

MI 0>g )SX _ ommissions: 2SJZZG6 A JA, 9Z-4 Inspe ure National Board, State, and Endorsements Date  : Z 0, 200

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner. Calvert Cliffs Nuclear Power Plant, Inc. Date: 05123/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Uniti Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-014b, MWO No. 2200103623 (address) (P.O. no., job no., etc.)

Type Code Symbol Stanmp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System SystemNumber 064 SystemName: Reactor Coolant System 5.(a) Applicable ConstructionCode and Class: ASME B&PV Code Sect. lIl, 1965 Edition, Winter 1967 Add; Class A CCases: 1335-2, 1336, 1359-1 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Pressure Vessel Combustion CE-67108; CE-67208 20912 Unit Two Reactor Vessel & Head 1971 Repaired/Repl No Engineering aced

7. Description of Work:

This plan was for the Unit Two Reactor Vessel Head Vent Piping Penetration nozzle J-groove welds. It allows for up to 1/8" of metal removal on the J-groove welds In an attempt to remove any defects if possible.

8. Tests Conducted: Hydrostatic:5 Pneumatic l Nominal Operating Pressure: Inservice: C Leakage: C Functional: E Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xl Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: /;,S/, i IY'1 Engineering Technician Date: 05123/2003 Owner or Owner'seDesignee, icle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-j -03.. to M/ , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

, g2a>z Commissions: </S,6 2- if AA'  !)6 In WtoA Signature National Board, State, and Endorsements Date: tZZ 200.3

FORM NIS.2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-065a, MWO No. 2200200044 (address) (P.O. no., job no., etc.)
3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Tye Code Symibol StaN.: N (name) Authorization No.: N Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)
4. Identification of System: System Number 064 System Name: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves,1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Veian Engineering SN: 154 N/A Pressurizer Isolation Block Valve 1977 Repaired/Repl Yes Co. for 2-ERV-404 aced Gate Valve Flowserve 405820 SN: ES06T- NIA Valve, Gate, 2 1/2 In, 1703 lb., 2002 Replacement Yes Corporation 1-4 Sch. 160 Buttwelded, Flowserve PIN W01-25821, ASME SA.351 Gr. CF8M

7. Description of Work-This plan was for the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.
8. Tests Conducted: Hydrostatic: PneumaticO Nominal Operating Pressure: Inservice: 0 Leakage: 2 Functional:[

Pressure: 2226 psi. Test Temperature: 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section XI Pre-Service NDE Requirements. A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section XI SurFace Examination of the affected component was performed to satisy Section XI Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement confiorms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp: NIA Certificate ofAuthorizationNo.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/19/2003 Owner or O Desgnee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /Z 0-CZ to .S 2., , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

_ _ _ _ _ _ _ _ _ Commissions: A./8 e Z2C A -Cp 47'7 Inspector's Signature National Board, State, and Endorsements Date:: 2k!p 2003_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit One (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-065b, MWO No. 2200200044 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: SystemNumber 064 SystemName: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: -. ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 4"CC-10-2002 N/A PressurizerPipingto2-MOVA405 19M Repalred/Repl No aced Concentric Consolidated 408690 Ht.: F8745 N/A ReducerPipeConcentrIc,4n. X 2002 Replacement No Reducer PowerSupply 2 1/2 In, Sch. 120 X 160, ASME SA-403, Gr. WP316

7. Description of Work:

This plan was for the piping/fittings In support of the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.

8. Tests Conducted: Hydrostatic:0 PneumaticO Nominal Operating Pressure: bTsvice: 0 Lakge: 0 Functional: 5 Pressure: 2226 psi. Test Temperature: 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakace Test of the affected component was performed during the sstem conditions listed in section 8. of this report. A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements. A Section Xl Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements. Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenalrlReolacsmrnt conforns to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Signed: G o of*11 d A HE, d Alu 2 / Charles H.Ballard EngineeringTechnician Date: 06/19/2003 Owner or Owner's Msijige Titfle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period / Z-/8 -d Z. to .5- ?- -Q0' , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Inspe~c<<Sign~atu Commissions: <//S 22.Ze 4Air ,rA i) (/b lnspecto/s Signature National Board, State, and Endorsements Dat: 04~ 4,-2003 _

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit. Two (nare) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-065c, MWO No. 2200200044 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformed by: Calvert Cliffs Nuclear Power Plant Di Authorization No.: N/A (name)

Exp Date: NIA 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: SystemNumber 064 SystemName: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 EditIon, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 314"CC-10-2009 NIA Pressurizer Piping to 2-SX-6450 1977 RepairedlRep] No nced Angle DuBose National 400428 Ht.: JC1808 N/A Angle, 4 in. X 4 In. X 1/4 In, 2001 Replacement No Energy Services ASME SA-36 Inc.

Pipe Tioga Pipe Supply 402564 Ht.: L42618 N/A Pipe, 314 In. Sch. 160, ASME SA- 2001 Replacement No Co. Inc. 376, TP-316 Coupling DuBose National 54906-GX Heat N/A Coupling, 3/4 In., 6000 lb., 1992 Replacement No Energy Services Code: EPM Socketweld, ASME SA-12, Gr.

Inc. F316 Rod Allied Group 39264 ft.#: 8990981 I/A Rod, Alithread, 3/8 In. X 16 TPFI 1999 Replacement No ASME SA-193 Gr. B7

7. Description of Work:

This plan was for the 3/4" piping/fittings/material in support of the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.

8. Tests Conducted: Hydrostaic:Q Pneumaticj Nominal Operating Pressure: Inservice: 0 Leakage: Q Functional: C Pressure: NtA psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I 1 in., (2) information in Items 1through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in sUpDOrt of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance ________cnrsot We certify that the statements made in this report are correct and that this RenalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A A //7 /' Charles H.Ballard Signed: Engineering Technician Date: 06/19/2003 Owner or wer's Designee, Titc Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 1Z -e0- O Z. to S - ZOD3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owneres Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

________________________ Commissions: k'A 8 2. A,. L W,06 t Inspector's Signature National Board, State, and Endorsements Date 2 2003 6'

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/1812003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657. Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-068a, MWO No. 2200200279 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Dite: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Oni De (address)

4. Identification of System: System Number 041 SystemName: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME '

. epaired, R Code Name of Name of Manufacturers National Other Year Replaced, ox Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Velan Engineering SN: 41-SIN N/A #21 Regen. Heat Exch. to #21 1977 Repalred/Repl Yes Co. Pressurizer Aux. Spray Check aced Valve Check Valve Enertech Inc. 408934 SN: 11262 N/A Valve, Nozzle Check, 2 In., 1500 2002 Replacement Yes lb, Large Groove Flanged end connectIons, Enertech, Tp. KRV

7. Description of Worki This plan wass for the work needed to replace 2-CKVCVC-1 85, #21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray Check Valve.
8. Tests Conducted: Hydrostatic:0 PneumaticO Nominal Operating Pressure: Inservice: 0 Leakage: EZ Functional: 0 Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renair/Renlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: g ;6 EngineeringTechnician Date: 06/18/2003 Owner or Owner's Signee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period t "C'3 to S.- 27-03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: AIRS -2. -AAJZ Go G)

I&P'ctle'ss ignature National Board, State, and Endorsements Date: U 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/1812003 (narne) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of fL (address)

I Want.

A-Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-068b, MWO No. 2200200279 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept.

Authorization No.: N/A (name)

Exp Date: Ed 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section Xl Class: One (address)

4. Identification of System: System Number 041 System Name: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect X1 Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel Z"CC-5-2003 NIA #21 Regen. Heat Exch. to #21 1977 Repalred/Repi No Pressurizer Aux. Spray aced Pipe DuBose National 400298 Ht: 32789 NIA Pipe, 2 In, Sch. 160, ASME SA- 2000 Replacement No Energy Services 376, Tp. 316 Inc.

Nut Mackson Inc. 408227 Hta: S44018 N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, 2002 Replacement No ASME SA-194 Gr. 2H Allthread Rod Nova Machine 402325 Ht: 69541 N/A Rod, Allthread, 7/S in. X 9 TPL, 2000 Replacement No Products Corp. ASME SA-193 Gr. B7 Coupling Consolidated 87523-GX Heat NIA Coupling, 2 In., 6000 lb., 1994 Replacement No PowerSupply Code: EAA Socketweld, ASME SA-182, Gr.

F316 Flange DuBose National 409374 Ht. Code: N/A Flange, 2 In., Sch 160, 1500 lb., 2003 Replacement No Energy Services BH1 Large Tongue, Socketwed, Inc. ASME SA-182, Tp. F316

7. Description of Work:

This plan was for the piping, fittings, flanges and fasteners needed to support the replacement of 2-CKVCVC-185, #21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray Check Valve.

8. Tests Conducted: Hydrostatic:Q Pneumaticj Nominal Operating Pressure: Irservice: C Leakage: 2 Functional: D Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I1 in., (2) information in Items 1through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

II-Sheet : of 4L FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements. A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RevalrlReplacement conforms to the rules of the ASME Code, Section MI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: gineering Technician Date: 06/18/2003 Owner or Owners 6eszgnee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 0- '/1-O3 to 5-Z7-a3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section 7a.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: J dZ7Z>

'Z Ml)3 9'7 lnspe~~es Si ature National Board, State, and Endorsements Date:!Qzx,~7-, 200.3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/19/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-039, MWO No. 2200200869 (address) (P.O. no., job no., etc.)

or.(eA by Calvert Cliffs Nuclear Power Plant Dept. TypeoaoPerford Code Symbol Stamp: N/A 3.

Performed Work by:me)Authorization No.: N/A Exp Date: M 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: SystemNumber 064 System Name: Reactor Coolant System 5.(a) Applicable Construction Code andClass: ASME B&PV Code Sect. 111,1968 Edition, Winter 1968 Add; Class A, CCases N-2, N-10 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Dresser Industrial SN: EV-02950 N/A Unit #2 Pressurizer Safety Relief 1977 Repaired/Repl Yes Valve Co. Valve aced Relief Valve Dresser Industries 402625 SN: SN- N/A Valve, Consolidated Closed 2001 Replacement Yes Inc. 04375 Bonnet Maxiflow Safety; 2-112 In.

Model 31739A, only for RV 200 location.

7. Description of Work-This plan was for the replacement of 2-RV-200, Unit-1 Pressurizer Safety Valve.
8. Tests Conducted: HydrostaticO PneumaticO Nominal Operating Pressure: Inservice: 0 Leakage:0 Functional: 0 Pressure: 2226 psi. Test Temperature: 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x II in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenaIrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A

/9.479 w < 7 /Charles H.Ballard Signed: Engineering Technician Date: 06/19/2003 Owner or Owner esigtiEe, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period / -C23 to S-/3/-O 3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

, Ž°1>g JO -;

C C'Commissions: Al! 6rZ=Ze, fAfL /lA s '

Inspector's Signature National Board, State, and Endorsements Date: Qtk--Z 20035_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant ___ Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No; 2002-2-040, MWO No. 2200200871 (address) (P.O. no., job no., etc.)

3 Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stamp: N/A 3.

Performed Workby:me)Authorization (name)

No.: N/A

- Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 064 SystemName: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME B&PV Code Sect. III, 1968 Edition, Winter 1968 Add; Class A, Chases N-2, N-11 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.. Identification Built Replacemen (Yes or No) 1977 Repaired/Repi Valve Dresser Industrial SN: BM-07949 N/A Unit #2 Pressurizer Safety Relief 1977 Repaired/Repl Yes Valve Co. Valve aced Relief Valve Dresser Industries 402625 SN: BS- N/A Valve, Consolidated Closed 2001 Replacement Yes Inc. 03213 Bonnet Malflow Safety; 2-1/2 In.

Model 31739A, only for RV 201 location.

Disc Dresser Industries 95597-GX SN: N/A Disc, Maxiflow Reliet Valve, 2 1/2 1995 Replacement Yes Inc. ACM75 In, Model 31739A, Dresser P/N 1840404N, ASME SB-637 Gr. 688

7. Description of Work:

This plan was for the replacement of Unit-2 Pressurizer Safety Valve, 2-RV-201.

8. Tests Conducted: HydrostaticU PneumaticQ Nominal Operating Pressure: Inscrvice: al Leakage: 6Z Functional: El Pressure: 2226 psi. Test Temperature: 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8- 1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xi Pre-Service NDE Requirements. A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlRenlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: G Engineering Technician Date: 06/05/2003 Owner or Owees Designee, Title Certificate of Inservice Inspection L the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /-8 3 to 74-7-0 o3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,4 DvZ u (, ~ Commissions: xIAA 8 Zaz C-OA 95/

.io Inspecto Signature National Board, State, and Endorsements Date: Q', /-& 2003_

1.

6'/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-030, MWO No. 2200201257 (address) (P.O. no.,job no.. etc.)
3. 3.W~rforcd by Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Authorization No.: Stamp:

N/A N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of Systenr System Number 064 System Name: Reactor Coolant System 5.(a)ApplicableConstructionCodeandClass: ASME B&PVCode Sect. 111,1968 Edition,Winter 1968Add; Class A, CCases 1581, N-2, N-10 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Dresser Industries SN: BY11098 N/A Unit #2 Pressurizer Electromatic 1977 Repaired/Repi No Power Operted Safety Valve aced Bellows Dresser Industries 404221 Flange Ht.#: NIA Bellows, Assembly (Pilot), PN: 2001 Replacement No Assembly Inc. 66271A 184850SN, SC Flange ASTM A-479, Tp. 316L, BGE Drwg #12965-0022 Item S

7. Description of Work:

This plan was for the rebuilding of 2-ERV-404, the Pressurizer Electromatic Power Operated Relief Valve.

8. Tests Conducted: Hydrostatic:Q PneumaticO Nominal Operating Pressure: Inservice: C Leakage: 3 Functional: Q Pressure: 2226 psi. Test Temperature: 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings maybe used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1through 6 on this report is included on each sheet, and (3)each sheet is numibered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/05/2003 Owner or OwneAs Designee, Tit Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period _ __-8o3 to 1-2-0-t2? , and state to the best of my knowledge and beliet the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: /J3 Nila-z Sa A nI, Inspeco' S(ntuNational Board, State, and endorsements Date: 3ua,200.3 6

FORM NIS-2 OWNERS REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/0512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&Ut No. 2002-2-069a, MWO No. 2200201333 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 041 SystemName: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: 'ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No) 1977 Repalred/Repi Valve Velan Engineering 2-CKCVCVC-186 N/A #21 Regen. Heat Ezch. to #22B 1977 Repaired/Repi Yes Co. RCS Cold Leg Loop Check Valve aced Check Valve Enertech Inc. 408934 SN: 11258 N/A Valve, Nozzle Check, 2 In, 1500 2002 Replacement Yes lb., Large Groove Flanged end connections, Enertech, Tp. KRV
7. Description of Work:

This plan was for the replacement of 2-CKVCVC-1 86, #21 Regen. Heat Exch. to #22B RCS Cold Leg Loop Check Valve. ES200100689-000 allowed for the replacement of the existing type valve with a new design check valve.

8. Tests Conducted: Hydrostaticf:] Pneumatico Nominal Operating Pressure: Inservice: 0 Leakage: E Functional: ]

Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1I in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Reoair/ReDlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/05/2003 Onor Ow-ner' eig-nee, Title -

Certificate of Inservice Inspection I, the undersigned, holding a valid comnnission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z - "/- 0' to S 03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,&4 A6J 4J~iZ2&va.. Commissions: F/'e2Z A.' 2 2g~r Inspectos ignature National Board, State, and Endorsements Date: 200

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/0512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant
  • Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-069b, MWO No. 2200201333 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 041 SystemrName: Chemical Volume Control
5. (a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oj Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 2"CC-5-2004 N/A #21 Regen. Heat Exch. to #22B 1977 Repaired/Repl No RCS Cold Leg Loop aced Pipe DuBose National 400298 Ht #: 32789 N/A Pipe, 2 in., Sch. 160, ASME SA- 2000 Replacement No Energy Services 376, Tp. 316 Inc.

Nut Mackson Inc. 408227 Ht.#: S44018 N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, 2002 Replacement No ASME SA-194 Gr. 2H AlIthread Rod Nova Machine 402325 Ht#: 69S41 N/A Rod, AlIthread, 7/8 In. X 9 TPI, 2000 Replacement No Products Corp. ASME SA-193 Gr. B7 Flange DuBose National 409374 Ht. Cede: N/A Flange, 2 In., Sch 160, 1500 Ib., 2003 Replacement No Energy Services BHl & BHZ Large Tongue, Weld Neck, ASME Inc. SA-1 82, Tp. F 316

7. Description of Work:

This plan was for the replacement of piping, flanges, hangers and fasteners on 2"CC-5-2004 needed to support the replacement of 2-CKVCVC-1 86, #21 Regen. Heat Exch. to #22B RCS Cold Leg Loop Check Valve.

8. Tests Conducted: Hydrostatic:fl PneumaticCl Nominal Operating Pressure: Inservice: O Leakage: 6 Functional: Q Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements. A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section Xl Surface Examination of the affected component was performed to satisy Section XI Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepairlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: _N/A Certificate of AuthorizationNo.: N/A Expiration Date: N/A 00gned:

o/j, Charles H. Ballard Signed
C/St9° a r e Engineering Technician Date: 06/05/2003

-Owner or Mvnrs Designee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z 9-0.3 to S-. -0 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

1ns4 jNin Commissions: Z a BodZoard. a EWno Inspecltore's ignature National Board, State, and Endorsements Date: (Zd 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-037, MWO No. 2200202486 (address) (P.O. no. job no., etc.)
3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stamp: NIA (name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section Xl Class: Two (address)
4. IdentificationofSystem: SystemNumber 061 SystemName: Containment Spray
5. (a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class Two (b)Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Masonellan SN: H-59104-1 NIA #21 Containment Spray Header 1977 RepalredfRepl No InternatIonal Inc IsolatIon Control Valve need Valve Plug Masonellan 41449-GX SN: NIA Plug, 8 In.Masonellan Valve, 1990 Replacernent No Dresser CIO A12421-' ASTM A-479, Tp. 316, PIN:

Eastern Controls 013439-010-1N3

7. Description of Work:

This plan was for the rebuilding of 2-CV-4150, #21 Containment Spray Header Isolation Valve.

8. Tests Conducted: Hydrostatic:] PneumaticO Nominal Operating Pressure: Inservice: El Leakage: E0 Functional: C]

Pressure: N!A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items l through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity. The replacement valve wedce/plua/disc/trim received a Construction Code Surface Examination at the request of the resident ANII.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance ______________

We certify that the statements made in this report are correct and that this RealrRelacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: ,',iS / g , < , EngineeringTechnician Date: 06/19/2003 OWne Owner'o s Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period &- Z.1 - 0Z7- to .- /.O , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ns-ecto'sigatureNoa anonsd EndOremt addia Inspector's Signature National Board, §tate, and Endorsements Date: 200 3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 06/1812003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-003a, MWO No. 2200203541 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by. Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X[ Class: One (address)

4. Identification of System: SystemNumber 0.41 SystemName: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacernen (Yes or No)

-~~ ~~~~~~~~~~~~~~~~~~~~~~~17 eardRp Valve Velan EngIneerlng 2-CKVCVC-187 N/A #21 Regen. Heat Exch. to #21A 1977 RepslredRepl Yes CO. RCS Cold Leg Loop Check Valve aced Check Valve Enertech Inc. 408934 SN: 11261 N/A Valve, Nozzle Check, 2 In., 1500 2002 Replacement Yes lb., Large Groove Flanged end connections, Enertech, Tp. KRV

7. Description of Worlc This plan was for the work needed to replace 2-CKVCVC-1 87, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop Check Valve.
8. Tests Conducted: Hydrostatic:Q PneumaticC Nominal Operating Pressure: Inservice: C] Leakage: i Functional: Q Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakaae Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of AuthorizationNo.: N/A Expiration Date: N/A

/-O~~< Charles H. Ballard Signed: Engineering Technician Date: 06/182003 Owneror er signet Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period -2 '1- 05 to 5- ZS-03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: Al8e ZZ6 4zi . ,<i 4 Insktrelsign'a-ture National Board, State, and Endorsements Date: 70, 2003 C,

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611812003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-003b, MWO No. 2200203541 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

(name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 041 SystemName: Chemical Volume Control 5.(a)ApplicableConstructionCodeandClass: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Oter Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 2"CC-5-2005 NIA #21 Regen. Heat Exch. to #21A 1977 Repaired/Repl No RCS Cold Leg Loop aced Nut Mackson Inc. 406783 HtaS4401I N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, 2002 Replacement No ASME SA-194 Gr. 2H Allthread Rod Nova Machine 402325 Ht.#: 69541 NIA Rod, Allthread, 7/E In.X 9 TPI, 2000 Replacement No Products Corp. ASME SA-193 Gr. B7 Flange DuBose National 409374 Ht. Code: N/A Flange, 2 In., Sch 160, 1500 lb., 2003 Replacement No Energy Services BHI Large Tongue, Weld Neck, ASME Inc. SA-182, Tp. F 316 Pipe Dulose National 400298 Ht #: 8324H N/A Pipe, 2 In., Sch. 160, ASME SA- 2000 Replacement No Energy Services 376, Tp. 316 Inc.

7. Description of Work-This plan was for the piping, flanges, fasteners and hanger support work needed to support the replacement of 2-CKVCVC-1 87, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop Check Valve.
8. Tests Conducted: Hydrostatic:O PneumaticJ Nominal Operating Pressure: Inservice: 0 Leakage: E Functional: 0 Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements. A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section XI Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section XI required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepairlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/18/2003 Oeror Own~ers Mignee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z-City 3 to Z - QV3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: 1J&387ZZcA~ir f f G517 Inspector's S atu. National Board, State, and Endorsements Date:-4a< 7-0 2003

FORM NIS-2 OWNERS REPORT FOR REPAIR I REPLACEMENT ACTITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date 1211012002 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 3.

(address)

2. Plant Calvert Cliffs Nuclear Power Plant Unit. Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-043, MWO No. 2200203549 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: NLA

3. Work Perform by: Calvert Cliffs Nuclear Power Plant Dept.

(name) Authorization No.: N/A Exp Date: A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two

, -j \

4. denfication of System; SystemNumber .0q41 SystemName: Chemical Volume Control 5.(a) Applicable Construction Code and Class: Combustion EngineeringSpec 8067-487-403 For Reciprocating C f a rg~d1 n eu-mpr (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME

- Repaired, Code Name of Name of Manufactures National Other Year Replaced, oi Stamped Componet Mamufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

No Pump Combustion SN: 2037 NIA No. 21 Charging Pump 3988 Repalred/Repl No Engineering aced Stud ABB Combustion 13453-GX N/A Stud, Fluid CylInder to Frame, I 1996 Replacement No i Engineering Ht.#M60071 3/8 In.X 6 TP1 X7 2 In, Chrome Plated, PIN 2408000 Stud ABE Combustion 70353LNP N/A Stud, Top Cover Plate, I 2 In. X 1995 Replacement Engineering HL#M50766 6 TPI X 5S in, Chrome Plated, Tapered, P/N 2400940 No Reod Energy &Process 406304 Ht# M60635 N/A Rod, Allthread, 5/S n. X 11TPI, 2002 Replacement

..Corporation SA-193 Gr. B7 Allthread Rod Nova Machine 402325 Ht#69541 N/A Rod, llithread, 718 In. X 9 TPI, 2000 Replacement No Products Corp. ASME SA-193 Cr. 87 Cylinder ABB Combustion 15369-MX SN N/A Cylinder, Fluid Head, Armco 1989 Replacement No Engineering 604878-001 Charging Pump J-531-M6DF, ASTM A 705, Tp. XM-12, BCE Dwg. 12105-0044 I Stud Consolidated 408706 HtJ 38700 NIA Stud, Fluid Cylinder to Frame, 1 2002 Replacement No Power Supply 3/8 ln. X6TrlX7 12 In.,

Chrome Plated, PiN 2408000 Stud Consolidated 408706 Ht.# 38700 NIA Stud, Top Cover Plate, 1 1/2 In. X 2002 Replacement No Power Supply 6 TPI X 51/in, Chrome Plated, Tapered, PIN 2400940

7. Description of Worlc This plan was to allow for the rebuilding of #21 Charging Pump.
8. Tests Conducted: HYdnrwtic:O PnennaticO Nominal Operating Pressure: Inservice 0 Leakage: Ea Functional: Q Pressure: 2360 psi. TestTemperature: 120 Deg. F

Sheets3.f X.

FORM NIS-2 (Back)

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in.,

(2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

9. Remarks:

A Section XI System Leakage Test of the affected component was performed durinc the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance co_______toth We certifyr tat the statements made in this report are correat and thatis RethairReosacement conforms to He rules of the ASME Code, Section X1.

Type Code Symbol Stamp: NIA Certificate of Authorization No.: N/A Expiration Date: N/A Signed: Z// t7 Go Owner or Owner's DEsignea, Title

,D / Charles H. Ballard Engineeing Technician' Date: 12/10/2002 Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Jolnston, RI have inspected the components described in this Owner's Report during the period to c I 03 and state to the best of my knowledge and belief the Owner has performed examirtftiofs and taken corre Ye asures described in this Owner's Report in accordance with the requirements of the ASMB Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owners Report. Furthermore, neither the Inspector nor his employer shall b ae in any manner for any personal injury or property damage of a loss of any kind arising from or connected this ecti

  • ssions: A17fZZ wa/s p94 in 4 ignature National Board, State, and Endorsements Date: 200 3_ _

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date: 06117/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-066b, MWO No. 2200203695 (address) (P.O. no., job no., etc.)
3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stamp: N/A (name) Authorization No.: N/A Exp Date: Da 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)
4. Identification of System: System Number 052 SystemName: Safety Injection
5. (a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Pipe Support Bechtel 10"GC1-2002 N/A #21 LPSI Pump Discharge Check 1977 Repalred/Rept No Valve Pipe Support aced Strut, Sway Anvil International 409318 N/A Strut, Sway, Grlnnell Fig. 21IN, 2002 Replacement No Inc. (Grinnell Pipe Size 2, Dwg.136004674, Item 9 Supports)'

7. Description of Work.

This plan was for the replacement of sway strut R12 on #21 LPSI Pump discharge line 2#GC-1-2002.

8. Tests Conducted: Hydrostatic:[] PneumaticC] Nominal Operating Pressure: Inservice: O Leakage:Q Functional:E Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A s/C (;)z#Z/t-sr2// Charles H.Ballard Signed: , t2-wnt f Engineering Technician Date: 06/17/2003 Owner or O igne Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /2-30 to 6-4-r--03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Z4O~f/6 <2v omrnisCommissions: A8Bzz04 AiJX.6 , 6VI Inspecos gnature National Board, State, an Endorsements Date: t Z 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 05123/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1Of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-022, MWO No. 2200300789 (address) (P.O. no., job no., etc.)

,pt. Type Code Symbol Stamp: N/A

3. Work Performed by. Calvert Cliffs Nuclear Power Plant De Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 052 SystemName: Safety Injection 5.(a)ApplicableConstructionCodeandClass: ASME B31.1.0 1967 EditIon, CCases N-2,N-10 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components~ ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve ITT Hammel-Dahl 2-CV-618 N/A #21B Safety Injection Tank, 1977 Repaired/Rept No Reactor Safeguards Check Valve aced leakage drain CV to R.W.T.

Nut Cardinal Industrial 57533-GX Ht.R: NIA Nut, Heavy Hex, 9/16 In. X 12 1992 Replacement No Products Inc. 212217 TPI, ASME SA-194 Cr. 2H Rod Cardinal Industrial 88627-GX Ht.#: N/A Rod, Allthread, 9116 in. X 12 TPI, 1994 Replacement No Products Inc. 8860543 ASME SA-193 Gr. 57

7. Description of Work.

This plan was for the replacement of fastener material for 2-CV-618, #21 B Safety Injection Tank, Reactor Safeguards Check Valve leakage drain CV to R.W.T.

8. Tests Conducted: Hydrostatic:Q Pneumatico Nominal Operating Pressure: Inservice:El Leakage: 5 Functional:[

Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the nunber of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance Repalr/Replacement conforrs to the We certify that the statements made in this report are correct and that this rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 05/23/2003 Owner ofOwie-r-' Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 4 t- 03 to f- /7-O3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

24 I Z Commissions: / 1 8 8 1 1 & v9iv ltI L ,W 4 '1 rnspectoes Signature National Board, State, and Endorsements Date: Viafd Z7, 2003 I I

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 06118/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&IRI No. 2003-2-013b, MWO No. 2200301027 (address) (P.O. no.. job no.. etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (narne)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)

4. Identification of System. System Number 041 SystemName: Chemical Volume Control 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 EditIon
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Conmponet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 2" CC-7-2003 N/A Charging Pump discharge to CVs 1977 Repaired/Repi No downstream of Regen. HX aced Pipe DuBose National 400298 Ut Uh32789 N/A Pipe, 2 In., Sch. 160, ASME SA- 2000 Replacement No Energy Services 376, Tp. 316 Inc.

Nut Mackson Inc. 400066 Heat Code: N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, 2000 Replacement No

  • JlaX ASME SA-194 Gr. 2H Allthread Rod DuBose National 48053LNP Heat #: N/A Rod, AlIthread, 7/8 In. X 9 TPI, 1996 Replacement No Energy Services S16975 ASME SA-193 Gr. B7 Inc.

Flange DuBose National 409374 Ht. Code: N/A Flange, 2 In., Sch 160, 1500 lb, 2003 Replacement No Energy Services BHZ Large Tongue, Socketweld, Inc. ASME SA-182, Tp. F 316

7. Description of Work:

This plan was for the piping, flanges, fasteners and hanger work needed to support the replacement of 2-CKVCVC-184, #21 Regen. Heat Exchanger Inlet Check Valve.

8. Tests Conducted: Hydrostatic:Q Pneumatico Nominal Operating Pressure: Inservice: 0 Leakage: i Functional: 5 Pressure: 2350 psi. Test Temperature: 108 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed durinq the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: , Engineering Technician Date: 06/18/2003 Owner drClwners Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3 - 2, to 5£ -Z - 3 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

7@ g x 2 X C D Commissions
AJde Z-21A 7A/-IA 412) 1 Ins r's ignature National Board, State, and Endorsements DatteQ :0 200G3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-018a, MWO No. 2200301119 (address) (P.O. no., job no., etc.)
3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Typhe Code Symbol Stamrn: N/A
3. Work~~~erformed(naby)Authorization No.: N /A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)
4. Identification of System: System Number 083 System.Name: Main Steam & SG Blowdown 5.(a) Applicable Construction Code and Class: ASME B31.1.0 1967 Edition, 1972 Add (b) Applicable Sect XI Ed. for Repais/eplacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME

- Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemnen (Yes or No)

Piping System Bechtel 34"EB-1-2005 NIA #22 Steam Generator Main Steam 1977 RepairedlRept No Discharge Piping aced

7. Description of Work.

This plan was for the repairs to the eroded areas on 2-EB-1-2005, #22 Steam Generator Main Steam Discharge Piping. It is also for the cutting and rewelding of the pipe to allow access to perform repairs on 2-FO-4009 and relocate the name plate.

8. Tests Conducted: Hydrostatic:rj PneumaticO Nominal Operating Pressure: Inservice: 0 Leakage: 1 Functional: a Pressure: 851 psi. Test Temperature: 525 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements. A Section XI Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements. Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section liI Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: ,g' Engineering Technician Date: 06/19/2003 Owner or Owner's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-1?-Q 3 to -- 23-0? , and state to the best of my knowledge and belief the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X1.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ZS *64C q~ **54 Commissions: fightt 1 ' AAJ 4 A /'- DZ 6 7 Inspector's Signature National Board, State, and Endorsements Date: zO 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-018b, MWO No. 2200301119 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: IA

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)

4. Identification of Systemn System Number 083 SystemName: Main Steam & SG Blowdown
5. (a) Applicable Construction Code and Class: ASME B&PV Code Sect. III, 1971 Edition, Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System B.1.F. Inc. 2-FO-4009 N/A #22 Steam Generator Man Steam 1977 Repalred/Repl Yes Discharge Piping Flow Restrictor aced

7. Description of Work:

This plan was for the repairs/weld build-up on 2-FO-4009, #22 Steam Generator Main Steam Discharge Piping Flow Restrictor.

8. Tests Conducted: Hydrostatic:f PneumaticC] Nominal Operating Pressure: Inservice: E Leakage: 0 Functional: ED Pressure: NIA psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in suoiport of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RevalrIRsplacerment conforms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: Engineering Technician Date: 06/19/2003 O ~er'r %nerlDesignee, STled Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 0O - to -Z/ 3-03 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: A/8 8e7 Z, AA ZJ A/i A'4 7

InsP~o'es gig-n atre National Board, State, and Endorsements Date: Q 1 Z0 200Q3 a/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2l018c, MWO No. 2200301119 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby- Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)

4. Identification of System: SystemNumber 083 SystemName: Main Steam & SG Blowdown 5.(a) Applicable Construction Code and Class: ASME B31.1.0 1967 Edition, 1972 Add (b)Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components:
  • ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ox Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacernen (Yes or No)

Piping System Bechtel 34"ES-1-2004 N/A #21 Steam Generator Main Steam 1977 Repalred/Rept No Discharge Piping aced

7. Description of Work:

This plan was for the relocation of the name plate for 2-FO-3990, #21 Steam Generator Main Steam Discharge Piping Flow Restrictor.

8. Tests Conducted: Hydrostatic:C] Pneumatic1 Nominal Operating Pressure: Inservice: ] Leakage: a Functional: a-Pressure: N/A psi. Test Temperature: NIA Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings maybe used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form

. W.-

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance ______

We certify that the statements made in this report are correct and that this ReoalrIReacement confor to the rules of the ASME Code, Section Xl.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A I/ / 7I/ W , Charles H.Ballard Signed: Engineering Technician Date: 06/19/2003 Owner or cO~w.res Designee. Tite-Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-/L9-O 2 to 5L-7 3 -0 A and state to the best of my knowledge and belief the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

________________________ Commissions: 2.t Z 6 fL 6J8 O4C 7 bicto/s -Signature National Board, State, and Endorsements Date: (God te:o 2003_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-023, MWO No. 2200301603 (address) (P-O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept.

(name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 064 . SystemrName: Reactor Coolant System
5. (a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect X1 Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Nane of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel 1" & under CC-9 N/A Reactor Cooling Sys. 1970 Repalred/Repi No Instrumentatlon aced Tee Parker Hannlfin 86944-GX Heat N/A Tee, Union, 3/4 In, Parker 1993 Replacement No Corp Code: 493H Hannifin, P/N 12-84.JBZ-SS, ASTMJASME A/SA182 or A/SA479, Tp. 316 Plug Parker Hannifin 407857 Heat Code: N/A Plug, 1/2 In, Parker Hannifin P/N 2002 Replacement No Corp CHMI SFNZ-SS, ASTM/ASME A/SA182 or A1SA479, Tp. 316,

7. Description of Work:

This plan was for the work and parts needed to replace the Test Tee and Plug on the Low Pressure side of 2-PDT-1 11 B, Reactor Cooling System Instrumentation.

8. Tests Conducted: Hydrostatic:0 Pneumatica Nominal Operating Pressure: Inservice: C Leakage: Q Functional: E]

Pressure: NIA psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x II in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

I W-Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Secfton Xl Pre-Service NDE was performed in support of this activitv.

Applicable Manufactureres Data Reports to be Attached Certificate of Compliance _______

We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: NIA Expiration Date: N/A Charles H.Ballard Signed: LIZ Engineering Technician Date: 05/23/2003 C Owneir dFOwnees Designee, Titr Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owneres Report during the period 3- 2.'{-I to and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

}g L 9Czcc Žrn missCommissions: A '8ZZa 4/  ; W Inspectors Signature National Board. State, and Endorsements Date: ,AzzM gmZz 2003 61

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-025, MWO No. 2200301643 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: NIA

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X1 Class: Two (address)

4. Identification of System: SystemNumber 052 SystemName: Safety injection 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for RepairsTReplacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Narneof Name of Manufacturers National Other Year Replaced, oi Stamped Comuponet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

.~ ~ ~ ~~~~~~~~~~~~~~~~~~17 ReardRp Pipe Support Bechtel 6"GC3-2001 N/A HPSI Pump Suction from SD 1977 Repaired/Repi No Cooling HX Discharge aced Bar DuBose National 400428 Ht: JB4309 N/A Bar, Flat, 2 In. x 1/4 In., ASME 2001 Replacement No Energy Services SA-36, Carbon Steel Inc.

7. Description of Work:

This plan added a shim plate and fillet welds to hanger R1 3 on line 6"GC3-2001.

8. Tests Conducted: Hydrostatic:Q PneumaticQ Nominal Operating Pressure: Inservice: 0 Leakage: a Functional: a Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. xI in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI VT-3 Visual Examination of the affected component support was performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance ______

We certify that the statements made in this report are correct and that this RenalrlReplacement conforms to the rules of the ASME Code, Section )U.

Type Code Symbol Stamnp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Signed:

so/ R~~~~~~~~~Carl es H.Ballard Engineering Technician Date: 06/05/2003 Owner ns itgnee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3- 3Z7 -0 to A/-7-Q , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

AW, t)e zbdf Comnnissions: 6JBoZZ4, 'A/ h41 7 Inspe to S ature National Board, State, and Endorsements Dat:

z4.&- 6.2003.

a/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby,_MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-028, MWO No. 2200301748 (address) (P.O. no.job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (nane)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: Two (address)

4. Identification of System System Number 041 System.Name: Chemical Volume Control 5.(a) Applicable Construction Code andClass: ASME B&PV Code Sect. III, 1995 Edition, 1996 Add., Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Enertech SN: 11260 N/A #21 Regen. Heat Exchanger Inlet 1977 RepairedfRept Yes Check Valve (Containment aced Isolation)

Check Valve Enertech Inc. 408934 SN: 11263 N/A Valve, Nozzle Check, 2 In., 1500 2002 Replacement Yes lb, Large Groove Flanged end connections, Enertech, Tp. KRV

7. Description of Work:

This plan was for the replacement of 2-CKVCVC-184, #21 Regen. Heat Exchanger Inlet Check Valve.

8. Tests Conducted: Hydrostatic:D Pneumatic{l Nominal Operating Pressure: Inservice: 0 Leakage:63 Functional: E Pressure: 2350 psi. Test Temperature: 108 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form

l-U Sheet2of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed In section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance _______

We certify that the statements made in this report are correct and that this ReoalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed: Engineering Technician Date: 06/05/2003 Owner or Owner's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period A S-03 to 4e- Z.O - c23 . and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

/2 2 L J 4G u s Commissions: A 92ZZ<,d 74AA/- fln S Inspectores Signature National Board, State, and Endorsements Date:QZ&&e~ 20O_5

  • FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl
1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant ___ Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-029, MWO No. 2200301752 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept.

(name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section Xl Class: One (address)

4. Identification of System: System Number 041 SystemnName: ChemicalVolumeControl 5.(a)Applicable ConstructionCode andClass: ASME B&PV Code Sect. III, 1995 Editlon, 1996 Add., Class One (b) Applicable Sect XI Ed. for Repairs/Replacernent 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Valve Enertech SN: 11262 NIA #21 Regen. Heat Exch. to #21A 1977 Repalred/Repl Yes RCS Cold Leg Loop CV By Pass aced Check Valve Check Valve Enertech Inc. 408934 SN: 11260 NIA Valve, Nozzle Check, 2 In, 1500 2002 Replacement Yes lb, Large Groove Flanged end connections, Enertech, Tp. KRV

7. Description of Work:

This plan was for the replacement of 2-CKVCVC-435, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop CV By Pass Check Valve.

8. Tests Conducted: Hydrostatic:5 Pneumatic{l Nominal Operating Pressure: Inservice: a Leakage: i Functional: Q Pressure: 2355 psi. Test Temperature: 375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is nminbered and the number of sheets is recorded at the top of this form.

U. -

Sheet2of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renalr/Reolacement conforms to the rules of the ASME Code, Section Xl.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: NIA Expiration Date: N/A A°/C 0 /A*2CharlCes H. Ballard Signed: g Engineering Technician Date: 06/05/2003 Owner or Owners Designee, Tides Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period i-5-s to #^Z.O - OR and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

-K ature Commissions: A/-z. Nt National , Aional B66d<1 Board, State, fnd Endorsements Date:Q.,C4S,.... 200.3 ff1.

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (name)

/ 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)

2. Plant Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 C.ilvert Cliffs Parkway; Lusby, MD 20657 R&F RNo. SG-2-001a, MWO No. S199601526 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Pefformed by Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A j;/ (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X[ Class: One & Two l jI (address)

4. Idjntification of System: System Number 64183 SystemrName: Steam Generator Replacement 5.(a) Applicable Construction Code and Class: ASME B&PV Code Sect. Ill, 1965 Edition, Winter 1967 Add; Class A CCases: 1332-2, 1332-4, 1359-1 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

.~~~ ~~~~~~~~~~~~~~~~~~~~~~~17 _eard~p Pressure Vessel Combustion CE 67507 20924 #21 Steam Generator 1971 Repaired/Repl Yes Engineering aced Steam Babcock & 4621CCNP-21-9000 198 Steam Generator Lower 2001 Replacement Yes Generator WUcockCanada SN: 7811-03 Assembly, Primary Side Head, Tubes and Secondary Shell up to Transition

7. Description of Work:

This plan was for the replacement of the primary side head, tubes, and secondary side shell up to the transition area of #21t Steam Generator. This also documents the reconfiguration of the Feed Nozzle and Surface Blowdown Nozzle.

8. Tests Conducted: Hydrostaticf] PneumaticC] Nominal Operating Pressure: Inservice: 0 Leakage: 0 Functional: C Pressure: 890 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

Code Case N-416-1 was Invoked to satisfv Section XI required Pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147. A Section Xl Surface Examination. Eddy Current Examination and Ultrasonic Examination of the affected comnonent was Derformed to satisfy Section Xl Pre-Service NDE Reauirements. With an aooroved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III.. This addenda nermits the use of wire tvoe IQI's (Imaae Qualitv Indicators) as an alternative to olague tvoe IQ's for radiographic examinations. Plaque type IQI's are required by Section Ill, 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section Ill. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlRealacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: Engineering Technician Date: 05/22/2003 wner or Owner's Designee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period 9-7 o-?Z to Al- ZO -OR , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

A d1 i4JX Commissions: AIA,4217.4 Aj4Ji -s*, se National Board, Stafe, and Endorsements Inspectwds Signature Date: 2-~t 7>7, 200 3

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL t4UCLEAR PARTS AND APPURTENANCES*

As Required by the ProvisIons of the ASME Code,Section III Not to Exceed One Day;s Production Pa. I of 4

1. Manufactured and certified by Babcock & Wilcox Canada. 581 Coronat0on Boulevard. Cambridge. Ontarlo N1 R SV3 (name =Wdaddss of NPT shft Holdero
2. Manufactured for SGT Ltd. P.O. Box 1219. Lusby, Maryland 20657 ume and address of Purctae
3. Location of Instalataon Calvert Clffs Nuclear Power Plant (CCNPP) Unlits 1&2. Lusby. Maryland 20657-4702.--

-Ane md address) 4.Type: 7811 EOOIQRev.6 SeeattachedList #1 SeeLIst#1 - 2002 on°mLpet:) (tumveWp) (CRN) bmarbt) 5.ASME Code,Section III, DivisIon 1: 1989 No Addenda 1 See attached i2 LIst

({e4l~on) (ddenda datl) (cdass) (Code Case S. Fabdcated In accordance with Const Spec, (Dhv. 2 onl - Revislon V. - Date_ _ _

7. Remarks: Secondary side hydrotest has not beenperformed. Post-hydrotest final NDE has not been oerforrned on secondarv side. Previous u.2sfrmfnrlmerv he~ad (Mmnuifaeturped hv The J.ann .te Wnrksl td.. Mufmrrn Plnt4 M-44-1 LJl.JC
  • "dCLltfl Ifl*

KV- AFM%

=--A,,#4 *tJ. jp,

-*,-h6-pilate, #VU.

8. Nom. thickness (1n.)-6See Ut Min. design thickness (lnj.See LIst #3 Dle. ID(ft &hlj See LIst #3Length overall (t &In.) 39'8 7M16
9. When applicable, Certificate Holders' Data Reports are attached for each Rem of this report Natlonal National Part orppurtenance Board No. Part orAppurtenance Board No.

Serial Number InNumerical Order Serial Number In Numerical Order (1) 7811-03 198 (26)

(2) _ _ _ _ _ _ _ _ _ _

(3) (26)

F (4) (29)_ _ _ _ _ _

(6) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (30)_ _ _ _ _ _ _ _ _

(6) _ _ _ _ _ _ _ _ _ _

(7)_ _ _ _ _ _ _ (32) _ _ _ _ _ _ _ _ _

(8) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (33)_ _ _ _ _ _

(9)_ _ _ _ _ _ _ _ _ _ (34)_ _ _ _ _ _

(10)__ _ _ _ _ _ _ _ _ _ _ _ _

(11) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (3 8)_ _ _ _ __

(12) (37)

(13) _ _ _ _ _ _ _ _ _ _ _ _ _ _ (38) _ _ _ _ _ _ _ _ _

(14) _ _ _ _ _ _ _ _ _ _ _ _ _ (39) _ _ _ _ _ _ _ _ _

(15) (40)

(16) _ _ _ _ _ _ _ _ (41)

(17) _ _ _ _ _ _ _ _ _ (42)

(18) (43) -

(19) _ _ _ _ _ _ _ _ _ _ _ _ _ (44) _ _ _ _ _ _ _ _ _ _ _ _

(20) _ _ _ _ _ _ _ _ _ (45)

(21) _ _ _ _ _ _ _ _ (48)

(47) _

CE) _ _ _ _ _ _ _

(48)

(49)

(50) 10.Designpressure See List #4 psL Temp. See Llstft *F. Hydro. test pressure See LIst #4 Rt temp. OF (when appflcable)

FORM N42 (Back - Pg. 2 of-l Certificate Holdes Serial Nos. 7811-03 through -

CERTIFICATION OF DESIGN Design specifications certiflid by E.S. Brczkowskld Jr. P.E. State - MD - Reg. no. 1J2424 t" VtOW Design repocerUR ed by LVIzL P.E. Prov.QOLnt Reg. no, 4824420L WPpqmM CERTIFICATE OF COMPUANCE We cartif that the statements made Inthis report are corect and that this (these) Steam Generator Sub-Assembly (See Fig. II conform to the rules of constructilon of the ASME Code, Section Il, Division 1. _

NPT Certificate of Authorization No. N-2791 Expires Januar 23. 2004 45-'/

Date A86 f2 02pOZName BMbCo=k & Wioex Canada Signed . 0A Corr cU*ft""wer fa CERTIFICATE OF INSPECTION I; te undersigned, holding a valid commission Issued by the National Board of Boller and Pressure Vessel Inspectors and the Stats.or Province of Ontario and employed by Technical Standards and Safety Authrity of Ontario hav Inspected these Roms described In this Data Report on n d state that to tOe best of my knowledge and bellR, the Certificate Holder has fabricated these parts or appurtenances In accordance with te ASME Code, Section lIl, DiisIon 1. Each part gsted has bean authorzed for stamping on tho date shown above.

  • By signing ts certificate, neither the Inspector nor his employer makes any waranty, expressed or Implied, concerning the equoment descobed In this Data Report Furthermore, neither the Inspector nor his employer shall be bible In any manner for any personal Injury or property day s or loss of any kind r nected with Whis Inspection I

Date . Signed I,

omnnni B~atI sslons AAA' 3d.fn4 f #r Y en=s) da~m~PA

  • A/

wd sto w nd r'l

Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Page 3 of 4 Certilicate Holdes Seral Nos. 7811-03 through -.

NatlonalBoard Nos. 198 through -

1.Manufactured and certified by. abcock & Wicox Conads, 8on Boulevard, Cambridge. Ontario NIR SW (is" 1 6 ~ m U P r c .* II@UM r Egol"d205 for §GT Ltd. P.O. Box b12 19.Lusby, 2.Manufactured 2~~~~~~~~~~~~~~~~~~EW edMiarnU U 3.Location ofinstalation CCNPP Units 1&2, LusbY. Mrvland 20657-4702

4. Type:

6ASME Code:

List #1:

Material Specification Tensile Strength Prirary Head SA-508 Cl. 3a SO lksi Primnary Head Inlet Nozzle SA-508 Cl. 3a 90oksi-Prinary Head Outlet Nozzle SA-508 CL. 3a go ksl Base Support Stool SA-533 Type BCI. 1 80 ks Tubesheet SA-508 Cl. 3a GO ks Tubes S-163 N-20-4 (Alloy 690) 80 ksl Secondary Side Shell Cans SA-508 0a.3a 80 ksi Secondiary Side Shell Cone SA-508 Cl. 3a 90 k MI tnmary Manway Covers SA-533 Type B Cl. 1t 80 ksl secondary Handhole Covers SA-533 Type B C0.1 - 0 ksil Secondary Inspection Port Covers SA-533 Type B Cl. 1 80 ksl Small Nozzles - Primary Side SB-166 N06690 69.9 ksl Small Nozzles- Secondary Side- SA-350 LF2 70 ksl Blowdown Nozzles . SFA 5.5 E7018-Al Buildup 70 kst Recirculaffon Nozzle SFA5.5 E7018-A1 Buildup 70 tksi List #2:

Code Cases: N-20-4 N411-1

_ N-474-1

-2142-1 2143-1 I N401-1

_ _ __ __ _ _ _ _ N -4 1 8-1 List#3:

________________________ INominal Thickness I Mln. Design Thickness JInner Dameter Primary Head 7" 7.000' Tubesheet 21.875" ' 21 5W _ j Secondary Side Shell Cans 1Shell above Tubesheet 4.3745" 1 3-3 3/16" R)ernainder of Shell 12.875 -- 2.77" 1 13-3 3/16" Secondary Shell Cone 1)Above Secondary Shell Can 5.125'* . 5.000" 1

2) Contcal Portion [4.625" 4.500" -

Tubes l 0.042" j 0.038" 10.666- Nom.

Aftachment to FORM N-2 CERTIFICATE HOL0ERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Pa;g 4 of 4 Certificate Holdes Serial Nos 7811-03 through -

National Board No. j1982 , through -

1.Manufactured and certfd by Babcock &Wilcox Canada. 581 Coronalon Boulavard. Cambridg. Ontario N1 R 5V3

2. Manufactured for SGT Ltd. P.O. Box 1219, Lusby. Marvland 20657
3. Locaton of Instaltion CCNPP Units b &2, LusbY Marland 208574702
4. Type:

S.ASME Code:

List #4:

Secondary Sio Pma S en Pressure 1018 sla 2500 psla Design Temperature - 50OF Hy Rctest Pressure . 3125 psla Hydrotest Temperature 7OQF FIGURE 1 GENERAL ARRANGEMENT

JQA-99-1025 7?--

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES' As Required by the Provislons of the ASME Code,Section III Not to Exceed One Day's Production .~Pg. Iof 2.

1. Manufacturedandcbertifiedby The jzoan Ska.¶ grat<v- Ltd.. Xuror"~ AOlq-..~ -*P"..rowy sth.j14., R47-41111, 4iapan
2. Mamnuactaured for 1U-el mA Itl-m Vcil- MryA- fl~~CC rijwI in gs~mIM~acsmnetrs,.a..inn

- -_____A_

3. Location of In.8stieon Cal~vert Cliffs Nuclear Paver Petat Kalt 1 &2 Calwer, Couitry. VP6wvi ,%

4I0¶S We a4srrn8

4. Type:. f1d71141V, 1-f') ff.EA i ¶5 114w fl~b .199o Iftnes mstrag~m ICPRU S. ASME Code. Secelon III. Olv~slon 1: i0A4 -

tedwonj (Memda 0941 least W.W~~~~~~~C414m)eee

5. Fabricated In accordance with Con=: Spec. (Div. 2 only1 Revision -calm gnoj
7. Pemaritrs: tels i ne j-py Ini flie agnaii Ate-- wOal. Ltd, Cladding thicitness Is Lin. 0.201 I=a base mneW.l Cladding inatterials aea UJIL-5.4j, JUS Cl. Z309Z-16
  • 1308L-19 and SPA-3.9 E~OL~Z1M3L.

P.O.. so. S C113302064 JS Job No. V W8-4306 Beat No. z p81(75-1-. JV PC. go. S I U. Norn. thickness Uin. 7-1...LLI.. Miri.design fticness (in)..LlL. i.ID(tn.) .)..1.JZ3.. Leonghovetsfl (ft &Wm V-.!:227X..

S. When applicable. Certificate Holders' Ceaw Reports are attached for each kam of this repwrt Fart or Aopurtertence National Serial N~umber Userd No.

In Numerical O'eder (271 129)

(30)

(31)

(32) 1342 (37)

~(3S) l (40) 1431f; (46)

(47)

(48)

(42) 11501 __ _ __

la. essign pressure. W PSI. Tamp. I or.

s- ydra.ftea: pessure V/A stmp.'F1 a:

IwI'n I1i#IIC3416I supplements? Informeation In "h loin' of hise. Sketchos. or drawhigs gnsv be used gmiaisad II) siz [1.3r1 5 11. (21 Information'InItams lan 3 on INS OatsReport (11196) ~~~~~~This arim' (UOW4I may be obtained liom theOrder Ceat. ASMIL 22 Law Orwa. 9c4 1200, Fakfrwd. NJ0700742300.

JQA-99-1g2 B2 FORM N-2 (Back - Pg. 2 of Cartificar Holdds Serial Nos. *n4t dtruh -r_

CERTIFICATION OF DESIGN OtSIgt' spuel3CHsoI2 s carthitd by N/A P.R. State X/A Rg. no. N/A af2n MsporM ceritfed by -4/1 P.E. State 3ML Reg.n.o CERTIPICATS OF COMPUANCE W* cartify that the stataemmn made In hi report ara correct and that thl Ithesej Part conforms to the tulsa of Construcion of he ASME Code. Section IlI. Olvlxlon 1.

NP1 Certificate of Autmorlzstion No. N-2725 Exp JU'a 21. 2001 The Japan Stee1 orts, Ltd.,

Oau Sept. 8,1999 Nam, ror Pnlant S-d oneC HI ca -'te d'

  • g* .-

ZeuwYffFwatl-

.7 IdTUA CcrIFlCAIt OF INSPECT1IO 1.tle undersigned, ohaling a vald comnlslon 4Iased by the National Board of Safew and Pressure Vessel Impectocs and the State or ProwlAce ot tLLD3~IS and aeplayed by LS.K. a t.Co.

0f CT hav l~nspctedtttha esdsecibsldIntiOats ReportX  !;J & A-4 Ac and =mthatto th bes of my knowledge and beief. tha Certificate Holder has fabricated these paxts or apmurtnan4 tn accordanm with the ASM! Coda . Section I 111.Dvislon A.Each part lltsd has been authorized for stamping an To ddau shown above. I Sy signing this certif.ae, nelfte the Inspector nao his employer makaa any warranty. expressed er Implied, concerning the equipment described '

Inthis Om Report. Furthermore. aeitr the inspector not his employee shall be Roblen any rtnnor for an parsonal Inlury or psaparty damage or loss of any kind arlaing from at conected with this Inspscdon. . i i

1 zl Ontoset Date Signed Signed ~ ~ ~~~uf~u loeco Ctmi N3 elnaa. - 10104 B&Und. N, 3, fnafr..awn~lsi A SU" aVW. VWd

  1. Sta -ml.

... ~~~ ~~~ ~~ ~ ~ ~ ~ ~ ~~~~~~~~,..

i 5l;; o'T - . ' I ~~~-2. ~ ~ ~~~~~~

0 .2.L. 1 ;..*

I

\ _ . ~~~ ' ,:~

I 6

.I iI I

.I.

I

  • 1I I.

.1

'I I1

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-001b, MWO No. S199601526 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Di Authorization No.: N (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System System Number 064 System Name: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME 631.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Combustion 30" & 42" CC-X N/A Reactor Coolant Piping 1974 Repaired/Repi Yes Engineering Piping aced

7. Description of Work:

This plan was for the Reactor Coolant Hot Leg and Cold Leg Piping work to support the replacement of #21 Steam Generator.

8. Tests Conducted: Hydrostatic:[J Pneumatico Nominal Operating Pressure: inservice: E Leakage: 05 Functional: 0 Pressure: 2273 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected comoonent was oerformed durina the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as apDplicable) to satisfy Code Case N-416-1 and Rea.Guide 1.147. A Section Xl Surface Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements. With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section IlIl. This addenda permits the use of wire type 101's (Image Quality Indicators) as an alternative to Plaque type 101's for radioaraphic examinations. Plaque type IQI's are required by Section 1I1.1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1.1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Revalr/Replacemrant conforns to the rules of the ASME Code, Section XL Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A

/2// i f Go / ~~~~~~~~CharlesH.

Ballard Signed: T Engineering Technician Date: 05/22/2003 Own or hi'signeeTitle C

Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 7 - Z - O Z to i-ZO-03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures descnbed in this Owners Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ACommissions:

__________________ _ S atAZa B SAttZ, anM AeI' Inspectores SgaueNational Board, State, a~id Endorsements Date: 22Y 7-Z 200_4___

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 3 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-001c, MWO No. S199601526 (address) (P.O. no., job no., etc.)
3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stamp: N/A (name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X) Class: Two (address)
4. Identification of System: System Number Var. SystemName: Main Steam, BID, FMW, Aux/Feed, & Recir 5.(a) Applicable Construction Code and Class: ASME B31.1.0 1967 Edition, 1972 Add (b) Applicable Sect XI Ed. for RepairslReplacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repairea, Code Name of Name of Manufacturers NaLtonal Other Year Replaced, oz Stamped Componet Manufacturer Serial Number Bo ard No. Identification Built Replacemen (Yes or No)

Piping System Beebtel N/A N/A Main Steam, Feed Water, 1975 RepalredlRepI No Blowdown, Wet-Layup Recirc. & aced AuxO Feed Water Sys.

Plate SGT-Blowdown ES199601526-210 N/A Plate, Steel 3/8 In. X 48 In. X 96 2002 Replacement No Ht#: AIX2066 In., ASME SA-36 Elbow SGT-Aux. ES199601526-218 N/A Elbow, PIpe, 4 In, 90 Deg., 2002 Replacement No Feedwater Ht.#: V1493 & Sch.S, Long Radius, butt weld, MUMF ASME SA-234, Gr. WPB Gate Valve SGT-Wet-Layup ES199601526-211 NIA Valve, Gate, 2 In., 800 lb., ASME 2002 Replacement No Recire. SA-105 Pipe SGT-Wet-Layup ES199601526-211 NIA Pipe, 2 In., Sch. 80, ASME SA- 2002 Replacement No Recirc. Ht.#: A62363 106, Gr. B Pipe Clamp SGT-Blowdown ES199601526-210 N/A Clamp, Pipe Anchor Base, 2 In. 2002 Replacement No Base for PG-41 / PG-43 per Drwg.#

FSK-MP-0571SH0003 & 0005, Part S.

Tube Steel SGT-Blowdown ES199601526-210 N/A Tube, Steel, 4 In. X 4 In. X 3/8 In., 2002 Replacement No Ht": AIT1234 ASTM A-500 Gr. B Pipe SGT-Blowdown ES199601526-210 N/A Pipe, 2 In., Scb. 80, ASTM A-335, 2002 Replacement No Gr. P22 Elbow SGT-Blowdown ES199601526-210 N/A Elbow, Pipe, 2 In., 90 Deg., 3000 2002 Replacement No lb., Socketweld, ASTM A-182 Gr.

F-22 Coupling SGT-Blowdown ES199601526-210 N/A Coupling, 2 In., 3000 lb., 2002 Replacement No Ht.#: 2093ANC Socketweld, ASTM A-182, Tp. F22 Angle SGT-Blowdown ES199601526-210 N/A Angle, 4 In. X 4 In. X 1/4 In., 2002 Replacement No Ht.#: J21300 ASTM A-36 Nut SGT-Blowdown ES199601526-210 N/A Nut, Hex. Head, 1/2 In. X 13 TPI, 2002 Replacement No SA-194 Gr. 2H Eye Nut SGT-Blowdown ES199601526-210 N/A Eye Nut, Weldless, 112 In., 2002 Replacement No Grlnnell. Fie. 290N

Plate, CS. SGT-Blowdown ES199601526-210 N/A Plate, Steel, 1/2 In. X 48 In. X 96 2002 Replacement No In., ASTM-A36 Angle SGT-Blowdown ES199601526-210 N/A Angle, Ilo X I In. X 14 In., 2002 Replacement No HtJ: 413276 ATSM A-36 Pipe Clamp SGT-Blowdown ES199601526-210 NIA Clamp, Pipe, 2 In., for use on 2002 Replacement No Grinnell Fig. 295N, with Hardware Spring Can SGT-Blowdown ES199601526-210 N/A Support, Variable Spring Can, 2002 Replacement No Grinnell Figure # B-268N, Tp. A, Size 000 Fitting SGT-Blowdown ES199601526-210 N/A Lateral, 2 In., 3000 lb., 2002 Replacement No Socketweld, ASTM A-182 Gr. F22 Elbow SGT-Blowdown ES199601526-210 NIA Elbow, Pipe, 2 In., 45 Deg., 3000 2002 Replacement No lb, Socketweld, ASTM A-182 Gr.

F-22 Elbow SGT-Blowdown ESI99601526-210 NIA Elbow, Pipe, 2 In., 90 Deg, 2002 Replacement No Sch.80, Long Radius, butt weld, ASTM A-234 Gr. WP22 Angle SGT-Blowdown ES199601526-210 NIA Angle, 3 In. X 3 In. X 1/4 In., 2002 Replacement No HtL#- JD1897 ASTM A-36 Tube Steel SGT-Blowdown ES199601526-210 N/A Tube Steel, 3 In. X 3 In. X 1/4 In., 2002 Replacement No HtL: ASTM A-500 Gr. B BIP5656/C18293 Plate, C S. SGT-Blowdown ES199601526-210 NIA Plate, Steel, 1/4 In. X 48 In. X 96 2002 Replacement No HtJ#: W1L620 In., ASTM A36 Radiographic SGT-Maln Steam ES199601526-208 N/A Plug, Radiographic, 1 1/4 In. 2002 Replacement No Plug HL#: AEM ASTM A675, Gr. 80 Pipe SGT-Feedwater ES199601526-209 N/A Pipe, 16 In. Sch. 80, ASME SA- 2002 Replacement No Ht.#: JI1K2439 335 Gr. P22 Elbow SGT-Feedwatcr ES199601526-209 N/A Elbow, Pipe, 16 In, 90 Deg., 2002 Replacement No Sch.80, Long Radius, butt weld, ASME SA-234 Gr. WP22 Radiographic SGT-Feedwater ES199601526-209 N/A Plug, Radiographic, 1 1/4 In. 2002 Replacement No Plug ASTM A739, Gr. B22 Concentric SGT-Wet-Layup E51I9601526-211 N/A Reducer, Pipe, Concentric, 3 In. X 2002 Replacement No Reducer Recirc. Rt.#: 3W6BA2 2 In,Sch. 80 ASTM A-234, Gr.

WPB Spring Can SGT-Blowdown ES199601526-210 N/A Support, Variable Spring Can, 2002 Replacement No Grinnell Figure # 268, Tp. B, Size 2

Spring Can SGT-Blowdown ES199601526-210 N/A Support, Variable Spring Can, 2002 Replacement No Grinnell Figure # 268, Tp. B, Size 3

7. Description of Work:

This plan was for the work to be done to the Main Steam, Blowdown, Feedwater, Aux. Feedwater and the Wet-Layup Recirc. lines that are associated with the replacement of #21 Steam Generator.

8. Tests Conducted: Hydrostatic:2 PneumaticC] Nominal Operating Pressure: Inservice: El Leakage: I Functional:E Pressure: 890 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 3 of 3 FORM NIS-2 (Back)

9. Remarks:

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reo.Guide 1.147. A Section Xl Surface Examinaton and Ultrasonic Examination of the affected component was Performed to satisfy Section Xl Pre-Service NDE Requirements. With an approved Relief Reauest from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III. This addenda permits the use of wire tvpe 101's (Image Quality Indicators) as an alternative to plaque tvye IQI's for radiographic examinations. Plaque type O01's are required by Section IlIl. 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which isSection III. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance Re_____

We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section X.

Type Code Symbol Stamp: NIA Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: Engineering Technician Date: 05/23/2003 Owner or 'Ownees Designee Title Certificate of Inservice Inspection 1,the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 97- Z-O 2Z to _/- Z-0 03 ,and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

4~~~~ L,-;?s'2 Commissions: ,/AVZ'7ze-, XIC ~Ay ~4/7 inspectoes signature National Board, State, and Endorsements Date:. 7Z4tL2;7 200_3 C/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (uame) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 3 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-001d, MWO No. S199601526 (address) (P.O. no., Job no., etc.)
3. WorkPerformedby CalvertCliffs NuclearPowerPlantDept. Type Code Symbol Stamp: N/A Instme) ~~~~~~Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)
4. Identification of System: SystemNumber 064 SystemName: ReactorCoolant System 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Edtion, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Bechtel I" & under CC-9 N/A Reactor Cooling Sys 1970 Repalred/Repi No Instrumentation aced Tubing SGT-Reactor ES199601526-212 N/A Tubing, 3/4 In. X .065 Wall, 2002 Replacement No Coolant Flow Ht.#: V0049 ASME SA 213, Tp. 316 Indication 2D Tubing SGT-Reactor ES199601526-212 N/A Clamp, Tube, 3/4 In, 2 2002 Replacement No Clamp Coolat Flow MWO#: 0200100026 Directional, Mark #400, Glrard Indication PIN3/4T-SS-2D, A/SA 276 or 479, Tp. 3041316 Tubing Union SGT-Reactor ES199601526-212 N/A Union, Tubing, 3/4 in. Swagelok, 2002 Replacement No Coolant Flow P/N SS-12-TSW-6, ASTMJASME Indication AISA182 or A/SA479, Tp. 316 Pipe SGT-Reactor ES199601526-212 N/A Pipe, In. Sch 160, ASME SA-376, 2002 Replacement No Coolant Flow HtLY: 7708H TP-316 Indication Fitting SGT-Reactor ES199601526-212 N/A Fitting, 1 in. X 3/4 In.Pipe/Tubing 2002 Replacement No Coolant Flow Heat Code: CHPC Connector, Parker, P/N 12-1-AW Indication

7. Description of Work, This plan was for the Section Xl, Class I, Reactor Coolant System Instrumentation Piping/Tubing and supports, one inch and under, work to support the replacement of #21 Steam Generator.
8. Tests Conducted: Hydrostaticsl PneumaticO Nominal Operating Pressure: Inservice: 0 Leakage: I] Functional: Q Pressure: N/A psi. Test Temperature: NLA Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is

_ . .. . -i. .a

-U-Sheeta2f O..

FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was oerformed Insupgort of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compance We certify that the statements made in this report are correct and that this RenalrlReptacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: Engineering Technician Date: 05/22/2003

'I Owner or Ownee's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owners Report during the period 5-Z -O Z to 4f- 0--ow. and state to the best ofmy knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

e 9..-~

A *~~ 4/ e. W A~-<~ Commissions: 4163 4AZ4&' -c 0.; . ~

Inspector's Signature National Board, State~,and Endorsements Date:. Z 2003 tV

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-001e, MWO No. S199601526 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One & Two (address)

4. Identification of System: System Number 64/83 SystemName: Steam Generator Replacement 5.(a)ApplicableConstructionCodeandClass: AISC, Manual of Steel Construction, 6th Ed.1963 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Comp. Support Combustion N/A N/A #21 Steam Generator Snubber 1970 Repalred/Repl No Engineering and Sliding Base aced Stud SGT-Steam ES199601526-207 N/A Stud, 21/4 In. X 41/2 TPI X 14 2002 Replacement No Generator Supports Ht.#: 14433 In, ASTM A-193, Gr. B7 Nut SGT-Steam ES199601526-207 N/A Nut, Heavy Hex, 2 1/4 In. X 4 1/2 2002 Replacement No Generator Supports t# 8991915 TPI, ASTM A-194 Gr. 7 Washer SGT-Steam ES199601526.207 N/A Washer, 2 1/4 In., Circular 2002 Replacement No Generator Supports Hardened, ASME SA-193 Gr. 87 Plate SGT-Steam ES199601526-207 N/A Plate, Shim, AISI 4140, 125 RMS 2002 Replacement No GeneratorSupports Finish, Heat-Treat to RC-40 Capscrew SGT-Steatm ES199601526-207 NIA Capscrew, Socket Head, 1/2 In.X 2002 Replacement No Generator Supports 13 TPI, UNC 3A, Countersunk per ASTM F-835

7. Description of Work:

This plan was for the work on the Sliding base and the brackets that hold #21 Steam Generator in place.

8. Tests Conducted: Hydrostatic:[ PneumaticOi Nominal Operating Pressure: Inservice: E Leakage: 0 Functional: 1-Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was gerformned prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance _______

We certi*y that the statements made in this report are correct asnd that this ReoalrfReglacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A

//' / Charles H. Ballard Signed: /.<<6 Z46/Xw74' Engineering Technician Date: 05/22/2003 OMre, or Owiie sidreTitle -

Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9 -- O Z. to 0-03 .-and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,zJ'- g J _ ~Commissions: AlA g 72-6  ; K,47

[nspectoeiznature National Board, Staie, and Endorsements Date:Ž .Z .... 2003A

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant ___ Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002a, MWO No. S199601526 (address) (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One & Two (address)

4. Identification of System: SystemNumber 64183 System Name: Steam Generator Replacement 5.(a) Applicable Construction Code and Class: ASME B&PV Code Sect. 111, 1965 Edition, Winter 1967 Add; Class A CCases: 1332-2, 1332-4, 1359-1 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components; ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oz Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Pressure Vessel Combustion CE 67506 20925 #22 Steam Generator 1971 Repaired/Repl Yes Engineering aced Steam Babcock & 4621CCNP-21-9000 199 Steam Generator Lower 2001 Replacement Yes Generator Wilcock Canada SN: 781104 Assembly, Primary Side Head, Tubes and Secondary Shell up to Transition

7. Description of Work:

This plan was for the replacement of the primary side head, tubes, and secondary side shell up to the transition area of #22 Steam Generator. This also documents the reconfiguration of the Feed Nozzle and Surface Blowdown Nozzle.

8. Tests Conducted: Hydrostatic:E PneumaticG Nominal Operating Pressure: Inservice: 0 Leakage: 0 Functional: a Pressure: 890 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Rec.Guide 1.147. A Section Xl Surface Examination. Eddy Current Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements. With an approved Relief Reauest from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section 1I1.This addenda permits the use of wire type 101's (Image Quality Indicators) as an alternative to plaque type IQO's for radiographic examinations. Plaque tvye IQO's are required by Section lii. 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1.1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance _____________

We certify that the statements made in this report are correct a2ln that this Repalr/Replacement conforms to the rules of the ASME Code, Section )I.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: NIA Expiration Date: N/A

/

-~' i~~' Charles H. Ballard Signed: Engineering Technician Date: 05/22/2003 Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9- Z o-O z to e,-7-0 2-3 . and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X[.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Inspecto'

/nspect- iaure Commissions: AJ8/& -2ZBoard,Wdrt_.

National l Endorsements State,land,n ere Date:2eKftZ7 200-3 CU

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES As Required by the ProvisIons of the ASME Code,Section III Notto Exeed One Dys Production Pg.of 4

  • 1. Manutactured and certified by Babcock & Wilcox Canada. 581 Coronation Boulevard. Cambrldoe. Ontario NIR 6V3 w tze d sosm s NPI CT Hcae dA
2. Manufactured for SGT Ltd. P.O. Box 1219. Lusby, Maryland 20657 0%eamaaod mdrss Pat~e
3. Location of installation Calvert Cliffs Nuclear Power Plant (CCNPP) Units 1&2, Lusby, Maryland 20657-4702 (AU"ame lacndss)
4. Type: 7811 E0Oi Rev. 6 See attached Ust #1 See List #1 2002 (dtmwftfl ) OMCL$Pa. no.) Urefltf OMMUGil (CIM) (erbiL 5.ASME Code, Section 1II, DOv~sion 1: 1989 No Addenda I
  • See attached Ust #2

{ (ad denda drs57 tow-) (Code CUSnm.I

6. Fabricated Inaccordance with Const. Spec. (Div. 2 only) - Revision - Date
7. Remarks: Secondary side Ihdrotest has not been performed. Post-hydrotest final NDE has not been performed on secondar de. Previous N-2 form for prinmar head (manufactured by The Japan Steel Works Lt., Muroran Plant4, National Board No. 412) attached.
8. Nom. thickness (In.) See Ust #3 Mm. design thickness On.) See List #3 Dia. ID (it &in.) See List #3 Length overall (Jt &in.) 39'-8 7/16" S. When applicable, Certificate Holders! Data Reports are attached for each item of this repwt National _ . ~~~~~~~~~National Part or Appurtenance Board No. Part or rtenance Board No.

Setla Nuaber In Numerical Order Serial Number hINumerical Order t1) 7811.04 199 (26) ,_ _ ___,,_ _ _ _

(2) _ _ _ _ _ _ _ _ _ _ _ (27) ._,.

(3) (28)

  • - (4) -_ _ _ _ __ _ _ _ (29) __ __

-NW (5) _ _ _ _ _ _ _ _ _ (30)_

(31)

(6)_ _ _ _ _ _ _ _ _ _

(7) (32)

(8) (33) _____: ____

(9)__ _ _ _ __ _ _ _ __ _ _ _ _ (34)

(10) (35)

(11) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ (36)

(12) (37)

(13) ,_*

(14) . (39)

(15) . (40)

(16) _ (41)

(17) (42)

(18) (43)

(44) . s (20)_ _ _ _ _ _

(21) _ (45) , I' (22) (47) __

(23) (48) _

(24) (49)

W S_ - .

(50)

10. Desgn pressure See Ust #4 pst. Temp. See Ust #4 OF. HIydro. test pressure See Ust #4 _ t temp. OF (when applicable)

FORM N-2 (Back - Pg. 2 otfJ Certuiicate Hold Serial Nos 7811-04 through -

CERTIFICATION OF DESIGN Design specflications certIfied by E.S. BroczkoWski Jr. P.E. State MD Reg. no. 12424 Design eporr certified by L VWz P.E. Prey. Ont Reg. no. 48244208 CERTIFICATE OF COMPUANCE We certfy that the stitements made inthis report are coimcl and that this (these) Steam Generator Su-Assembly (See Fig. 1) conforms to the rles of constUction of the AS1E Code,Section III, Dvislon 1.

NPT Certificate of Authorization No. N.2791 Expires January 23, 209 4,-

Date Name Babcock & Wilcox Canada Signed CERTIFICATE OF INSPECTION 1,the undersigned. holding a valid commission Issued by the National Board of Boller and Pressura Vessel Inspectors and the State or Province of OntarIo and employed by Technical Standards and Safbty Auffyrlty of Ontarlo have Inspect~d these Itesm described in this Data Report on and state that to the best of my knowledge and belel, the Certificate Holder has fabricated these parts or appurtenances In accordance with the ASME Code.

Section ill, Division 1. Each part listed has been authorzed for stamping on the date shown above.

By signIng tils certficate, neither the Inspeor nor his employer makes any warranty, expressed or Imptied, concerning the equipment described Inthis Data Report. Furthermore, neither the Inspector nor his employer shall be llable hIany manner for any personal Injury or proper" dana e orIss O any kind afs or connectedwi thls Inspection.

Dates4 9o Signed 9f 4,,/

At~I~i~Ad~nJ9C~q Commnisils N131

~f~a~a.~giGI. 10*~4~fl9P and

~t4#dA N5S asia qd5AT

.o.j AIU 1t&R Tp7

Attachment to FORM N-2 CERTIFCATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Page 3 of 4 Cerfficate Holder's Serial Nos._Jj 4804 through National Board Nos 199 through -

1.Manufactured and cerFied byBabcock & W11cox Canada, 581 Coronaon EImilavard. Cambhridoat Ontarin NIR WS3l

2. Manufachtued for SGT Lt. P.O. Box 1219. Lusby. Maryland 20657
3. Location of bIstalation-CCNPP Units1&2, LusbvMarvland 20667-4702 4.Type:

5ASME Code:

List #1:

Material Specification Tensile Strength Primary Head SA-508 CA. 3a 90 ksl Primauy IHead Inlet Nozzle SA-508 CI. 3a 90 ksl Primnary Head Outlet Nozzle SA-508 Cl. 3a s0 ks1 Base Support Stool SA-533 Type B Cl. 1 80 ksi Tubesheet SA-08 CA. 3a go ksi Tubes SB-163 N-20-4 (Alloy 690) 80 ksl Secondary Side Shell Cans SA-508 Cl 3a 90 ksl Secondary Side Shell Cone SA-508 CI. 3a 90 ksl Primary Manway Covers SA-533 Type B Ci. 1 80 ksl Secondary riandhole Covers SA-633 Type B Cf. I 80 kal Secondary Inspection Port Covers SA-633 Type B Ct. 1 80 ksl Small Nozzles - Primary Side SB-166 N06690 69.9 ksl SmaD Nozzles- Secondary Side SA-350 LF2 70 ksl ilowdown Nozzles SFA 5.5 E7018 -A Buildup 70 ksl Recirculation Nozzle SFA 5.5 E7018-Al Buildup 70 isl List #2:

Code Cases: N-20-4 N-411-1 N-474-1 2142-1

_ 2143-1 N-401-1 N-41&1 List #3:

I Nominal Thickness Min. Deslgn Thickness Inner Diameter Prtanry Head I r_ 7.000w 1 Tubesheet j 21,875" 1 21.500" _ I SecondarX Side Shell Cans

1) Shell above Tubesheet 4.376" 425 1 13-3116"
2) Remainder of Shell 2.875- - 2.77 13'W-3 3/16" Secondary Shell Cone _ _
1) Above SecondarY Shell Can 5.125" 6.000"I

.2) Conical Portion 4.625' 1.4.5001 Tubes 10.04Z' 1 0.038" 0.666"Nom.

Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARIS AND APPURTENANCES Pa ge4 of 4 Certificate Holdees Serial Nos. 7811-04 tuh -

Nationa Board Noa 199 through

1. Manufactured and cerifed by Babcock &Wficox Canada. 581 Coronation Boulevard. Cambidge. Ontario NI R 5V3 2 Manufactured for SGT Ltd. P.O. BoX 1219. Lusby. Manyand 20657 3 -

3.Locathon of Inatallation CCNPP Units 1&2. Lusbv. Maryland 20657-4702

4. TyP:

5ASME Code:

List #4:

eIimary iIZ ni I _

260 5_0f -

-HDeignTemthiperature 16501 I-

- II t

FIGURE 1 GENERAL ARRANGEMENT

JQA-99-233 122-I FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES-As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pa. 1 of 2

1. Manufacwtued and oert~fied by The Japan Steel Workts, Ltd. ,Muroran Plant/4-Mats'u-machi, Kuroranit. Stalcido .0SI-819i Rm*e and addres of Kr Cic te "Oman Jap=
2. Manufactured for Babcoek S Wileoxt.-S8 Coronat!Ann ~live MR-,~.fa.i4.C¶

-WJ CAIP W.

. .*. alvertk C3f Es Nuclear Panvr VlI 1T,¶4,T f I I 11. UI..- I, s,,

VM.4'IIV 41541WIAU41AI- - - - - - --

Iname ahi4 s6drea9

4. Type: x1479511(flieV..%2 SA-508, Cl. 3a
  • KIn. 9llrst 1 08 unn ----

ao.' 1103l.JB5t. 410.- (WM%$ wersalud IHRI wy6e' aw'S S. ASME Code. Section 0l, DivIsion 1: 1989 No addenda I ktedcol k(adwda datel klatas tCdt Cage am.I

6. Fabricated In.ccordance with Const. Speo. (Div. 2 onlY) Revision Date
7. Remarks: £grostatc test is. tat performed lai The Japan Steal Worics, Ltd.

Claddingq.Ithiciusess Ls =L-n. 0.20" free base metal.

Clad*+/-ing matexials are SFA-5.4, AS Cl. !309L-L6 + £308L-16 and SPL-3.9 ER309L + VR306L.

P.C. No. i CM.3302064 355 Job No. a m8-4306 neat No. s 93W76-1-2. 33ff PC. No. i 2 E. Nam. thickness On.1 . Wn. design ftilkas(n)e a 0(t&m '.7 intmoeal(t&I. .Z.2L S. When apacabI5. Certficate Holders' Data Rteports are attached for each Item,of dtmlrepoirt Part or Appurtenance National Seodal Number Soard No.

In Numerdal Order 1049 412 13)

(42 (S) tic)

(SII (12 (131 1144 (15)

(161 161 IS)

(201 (21)

(221 (231 1241 (26)

.10. essign pressure NIPsi3. Temp. Y gF. Hydro. test pressure --- IA atlarp. -

U7Xw In Included an each shneet. (3)each sheet Is nqjbetd and the numhear at sheets Is recorded at mhe top of othifoJen.. a s 0 ljes) ThsDnu W ffdlln.  %.db PjC Sd. -~.. .-. .. S

JQA-9 9-233 FORM N-2 (Back - Pg. 2 of 1 Certficate Holder's Svial No. 1049 througo -

CErM1FICATIO'I OF DESIGN Design speclfications cartifiat by K/A P.E. State. WA Rag. no. U/L Design report' certified by WA1 P.E State N/A Req. no. N/A CERTIFICATE OF COMPLIiNCE We certify that the statements made in this report are correct and that this fthesoe - -

confomns o the rue of constictlon of the ASME Code,Section III, Olvision 1.

NPT Certiffcato of Authorization No. 1-2725 Expis July 21, 2001 The Japan Steel Woats , Ltd Oats Sept.27,1999 Name Foran Plzt Signed CERTIFICAT! OP INSPECTION

1. the undaned. holding a valId commission Issued the.National Board of Sailor and Pressuri Vessel Inspectors and the State or ProvInce of and employed by R. *. S.
  • Co. -.-

of have Inspected these kams described In this Oats Report on - , , and state thea to the best of my knowledge and eief. the Cetificats Holder has Fsbdecatsd these pans or appurttances In aceotdantrflrth he ASME Code. Section ID. Division 1. Each part listed has been authorized for stamping an the dato shown above.

3 y signing this certficate, nelther h Inspector nor hs emnployer makee any warranty, expressed or inmpiled. concemning the equipment described In thsl Oats Repor Furthermore. neath thre Inspector nor his employer shal be iable In any mannar for any personal Injury or property damage or loss of any kind arising from or conned with Ws clton. , ,'

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INCOMING INSPECTION 7

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FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512212003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002b, MWO No. S199601526 (address) (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept.

Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 064 SystemName: Reactor Coolant System
5. (a) Applicable Construction Code and Class: ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Piping System Combustion 30" &42" CC-1 NIA Reactor Coolant Piping 1974 Repalred/Repi Yes Engineering Piping aced

7. Description of Work:

This plan was for the Reactor Coolant Hot Leg and Cold Leg Piping work to support the replacement of #22 Steam Generator.

8. Tests Conducted: Hydrostatic:E] PneumaticCl Nominal Operating Pressure: Inservice:E Leakage:2 Functional: a Pressure: 2273 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was Performed during the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reo.Guide 1.147. A Section XI Surface Examination and Ultrasonic Examination of the affected comoonent was performed to satisfy Section Xl Pre-Service NDE Requirements. With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section 1I1.This addenda permits the use of wire type IQO's (Imaae Quality Indicators) as an alternative to Plaque type IQI's for radiographic examinations. Plaque type IQO's are required by Section 1I1,1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1.1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance ______

We certify that the statements made in this report are correct and that this RePatrlRsolacement conforms to the rules of the ASME Code, Section )U.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A A' ~~~~~~~~~~~~Charles H.Ballard Signed: Engineering Technician Date: 0522/2003 Owner or Orees Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period .9-2z-o z7 to -4 Z10 - .3and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,~~<~/ e&g~5)K1 e&tg( Commissions: AJA3,9Z.Z 4AIX f 4,, 4zY Inspectors Signature National Board, State, and Endorsements V

FORM NIS-2 OWNER'S REPORT FOR REPAIR I REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 3 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit: Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002c, MWO No. S199601526 (address) (P.O. no., job no., etc.)
3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Type Code Symbol Stanp: N/A (name) Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section )a Class: Two (address)
4. Identification of System: SystemNumber Var. SystemName: Main Steam, BID, FMW, Aux[Feed, & Recir 5.(a) Applicable Construction Code and Class: ASME B31.1.0 1967 Edition,1972 Add (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Narne of Manufacturers Nattional Other Year Replaced, oi Stamped Comnponet Manufacturer Serial Number Bo; ard No. Identification Built Replacemen (Yes or No)

Piping System Bechtel N/A N/A Main Steam, Feed Water, 1975 Repalred/Rep[ No Blowdown, Wet-Layup Recirc. & aced Aux. Feed Water Sys.

Plate SGT-Blowdown ES199601526-210 N/A Plate, Steel 3/8 In. X 48 In. X 96 2002 Replacement No Ht.#: AIX2066 In., ASME SA-36 Elbow SGT-Aux. ES199601526-218 N/A Elbow, Pipe, 4 In., 90 Deg., 2002 Replacement No Feedwater Ht.#: V1493 & Sch.80, Long Radius, butt weld, MUMF ASME SA-234, Gr. WPB Gate Valve SGT-Wet-Layup ES199601526-211 N/A Valve, Gate, 2 In., 800 lb, ASME 2002 Replacement No Recirc. Ht.#: JW6BA2 SA-105 Pipe SGT-Wet-Layup ES199601526-211 N/A Pipe, 2 In., Sch. 80, ASME SA- 2002 Replacement No Recirc. 106, Gr. B Pipe Clamp SGT-Blowdown ES199601526-210 N/A Clamp, Pipe Anchor Base, 2 In. 2002 Replacement No Base Ht.#: AEM for PG-41 / PG-43 per Drwg.#

FSKl-MP-0571SH0003 & 0005, Par.t s.

Tube Steel SGT-Blowdown ES199601526.210 N/A Tube, Steel, 4 In. X 4 In. X 3/8 In., 2002 Replacement No Ht.#: A1T1234 ASTM A-SOO Cr. B Pipe SGT-Blowdown ES199601526-210 N/A Pipe, 2 In., Sch. 80, ASTM A-335, 2002 Replacement No Gr. P22 Elbow SGT-Blowdown ES199601526-210 N/A Elbow, Pipe, 2 In., 90 Deg., 3000 2002 Replacement No lb, Socketweld, ASTM A-182 Gr.

F-22 Coupling SGT-Blowdown ES199601526-210 N/A Coupling, 2 In., 3000 lb., 2002 Replacement No Ht.#: J21300 Socketweld, ASTM A-182, Tp. F22 Angle SGT-Blowdown ES199601526-210 N/A Angle, 4 In. X 4 In. X 1/4 In., 2002 Replacement No ASTM A-36 Nut SGT-Blowdown ES199601526-210 N/A Nut, Hex. Head, 1/2 In. X 13 TPI, 2002 Replacement No SA-194 Gr. 2H Eye Nut SGT-Blowdown ES199601526-210 N/A Eye Nut, Weldless, 1/2 In., 2002 Replacement No Grinnell. Fla. 290N

Plate, CL. SGT-Blowdown ES199601526-210 N/A Plate, Steel, 1/2 In. X 48 In. X 96 2002 Replacement No Ht.#: 413276 In., ASTM-A36 Angle SGT-Blowdown ES199601526-210 NIA Angle, I In. X I In. X 1/4 In., 2002 Replacement No ATSM A-36 Pipe Clamp SGT-Blowdown ES199601526-210 N/A Clamp, Pipe, 2 In, for use on 2002 Replacement No Grinnell Fig. 295N, with Hardware Spring Can SGT-Blowdown ES199601526-210 NIA Support, Variable Spring Can, 2002 Replacement No Grinnell Figure FB-268N, Tp. A, Size 000 Fitting SGT-Blowdown ES199601526-210 N/A Lateral, 2 In., 3000 lb., 2002 Replacement No Socketweld, ASTM A-182 Gr. F22 Elbow SGT-Blowdown ES199601526-210 N/A Elbow, Pipe, 2 In, 45 Deg., 3000 2002 Replacement No lb., Socketweld, ASTM A-182 Gr.

F-22 Elbow SGT-Blowdown ES199601526-210 N/A Elbow, Pipe, 2 In, 90 Deg., 2002 Replacement No Ht.#: JD1897 Sch.80, Long Radius, butt weld, ASTM A-234 Gr. WP22 Angle SGT-Blowdown ES199601526-210 N/A Angle, 3 In. X 3 In. X 1/4 In., 2002 Replacement No ASTM A-36 BIP56561C18293 Tube Steel SGT-Blowdown ES199601526-210 N/A Tube Steel, 3 In. X 3 In. X 1/4 In., 2002 Replacement No ASTM A-500 Gr. B Plate, C.S. SGT-Blowdown ES199601526-210 N/A Plate, Steel, 1/4 in. X 48 In. X 96 2002 Replacement No Ht.#: 2093ANC In., ASTM A36 Radiographic SGT-Maln Steam ES1I9601526-208 N/A Plug, Radiographic, 1 1/4 In. 2002 Replacement No Plug Ht.N: J1K2439 ASTM A675, Gr. 80 Pipe SGT-Feedwater ES199601526-209 N/A Pipe, 16 In. Sch. 80, ASME SA- 2002 Replacement No 335 Gr. P22 Elbow SGT-Feedwater ES199601526-209 N/A Elbow, Pipe, 16 In., 90 Deg., 2002 Replacement No Sch.80, Long Radius, butt weld, ASME SA-234 Gr. WP22 Radiographic SGT-Feedwater ES199601526-209 N/A Plug, Radiographic, 1 114 In. 2002 Replacement No Plug Ht.#: A62363 ASTM A739, Gr. B22 Concentric SGT-Wet-Layup ES199601526-211 N/A Reducer, Pipe, Concentric, 3 In. X 2002 Replacement No Reducer Recirc. Ht.#: WI L620 2 In., Sch. 80 ASTM A-234, Gr.

WPB Spring Can SGT-Blowdown ES199601526-210 N/A Support, Variable Spring Can, 2002 Replacement No Grinnell Figure # 268, Tp. B, Size 2

Spring Can SGT-Blowdown ES199601526-210 N/A Support, Variable Spring Can, 2002 Replacement No Grinnell Figure # 268, Tp. B, Size 3

7. Description of Worki This plan was for the work to be done to the Main Steam, Blowdown, Feedwater, Aux. Feedwater and the Wet-Layup Recirc. lines that are associated with the replacement of #22 Steam Generator.
8. Tests Conducted: Hydrostatic:E Pncumatic O Nominal Operating Pressure: hiservice: E Leakage: i Functional: El Pressure: 890 psi. Test Temperature: 532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 3 of 3 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was nerformed during the system conditions listed in section 8. of this report. Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147. A Section Xl Surface Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements. With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III. This addenda permits the use of wire type IQI's (Imaae Quality Indicators) as an alternative to plaque type IQU's for-radioaraphic examinations. Plague type IQU's are required by Section IlIl. 1992 Edition which is referenced by Code Case N-416-1 and by the Installation code which is Section Hil. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: Engineering Technician Date: 05/23/2003 Owner oro% sgsnerTt Certificate of Inservice Inspection I, the undersigned, holding a valid conmmission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9? - 7 Z ..... . to 4-7lo- OCS , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

td Jo A_ Commissions: )JdA5' Z2.G- lr, 6 AO lnspecto/l Signature National Board, State, and Endorsements Date 7..Ž 2003~........

a

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI 3

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 05/2212003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 0-(address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002d, MWO No. S199601526 (address) (P.O. no., job no, etc.)

Type Code Symbol Stamp: N/A

3. WorkPerformedby: Calvert Cliffs Nuclear Power Plant Dept.

(name)

Authorization No.: N Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One (address)

4. Identification of System: System Number 0.64 SystemName: Reactor Coolant System 5.(a) Applicable Construction Code and Class: ASME B31.7 1969_Edition, Summer 1971_Add; Class One (b) Applicable Sect X1 Ed for Repais/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code .

Narne of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

_~~~~~~~~~~~~~~~~~~~~~~~~17 eard~p Piping System Bechtel 11"& under CC-9 NIA Reactor Cooling Sys. .1970 Repaired/Repi No

[nstrumentatlon aced Tubing SGT-Reactor ES199601526-212 N/A Tubing, 314 In. X .065 Waill, 2002 Replacement No Coolant Flow lltJ: V0049 ASME SA 213, Tp. 316 Indication 2D Tubing SGT-Reactor ES199601526-212 N/A Clamp, Tube, 314 In., 2 2002 Replacement No Clamp Coolant Flow MWO#: 0200100026 Directional, Mark t400, Glrard IndIcatIon PIN 314T-SS-2D, AISA 276 or 479, Tp. 304/316 Tubing Union SGT-Reactor ES199601526-212 NIA Union, Tubing, 3/4 In. Swagelok, 2002 Replacement No Coolant Flow PIN SS-12-TSW-6, ASTMIASME Indication AISA182 or ASA479, Tp.316 Pipe SGT-Reactor ES199601526-212 N/A PIpe, In. Sch 160, ASME SA-376, 2002 Replacement No Coolant Flow HtX 7708H TP-316 Indication Fitting SGT-Reactor ES199601526-212 N/A Fitting, I In. X 34 in. Pipe/Tubing 2002 Replacement No Coolant Flow Heat Code: CHPC Connector, Parker, PIN 124--AW Indication

7. Description of Work:

This plan was for the Section Xl, Class 1,Reactor Coolant System Instrumentation Piping/Tubing and supports, one inch and under, work to support the replacement of #22 Steam Generator.

8. Tests Conducted: Hydrostatic.Q PneumaticO Nominal Operating Pressure: Inservice: E Leakage: a Functional. C Pressure: N/A psi. Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is

,,- - _. _ _<^L- -_ _

SheetO.of 2-FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlReplacement conforms to the rules of the ASvE Code,Section XI.

Type Code Symbol Stamp: NIA Certificate of Authorization No.: N/A Expiration Date: N/A Charles H.Ballard Signed: crs EngineeringTechnician Date: 05/22/2003 Owner rvnseslfigncitle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9- Z- ' Z. to j O j , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

____________________________ Commissions: S6 A9 fl,44.LZ ADo e 7 Inspectors Signature National Board, Statei and Endorsements Dat:~ - - 4 .. 200 V1

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 05122/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002e, MWO No. S199601526 (address) (P.O. no., job no., etc.)

2pt Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant De Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class: One & Two (address)

4. Identification of System: System Number 64/83 SystemName: Steam Generator Replacement 5.(a) Applicable Construction Code and Class: AISC, Manual of Steel Construction, 6th Ed. 1963 (b) Applicable Sect X) Ed. for Repairs/Replacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No. Identification Built Replacernen (Yes or No)

Camp. Support Combustion N/A N/A #22 Steam Generator Snubber 1977 Repaired/Rep! No Engineering and Sliding Base aced Stud SGT-Steam ES199601526-207 N/A Stud, 2 1/4 In. X 4 1/2 TPI X 14 2002 Replacement No Generator Supports MtI: 14433 In., ASTM A-193, Gr. B7 Nut SGT-Steam ES199601526-207 NIA Nut, Heavy Hex, 2114 In. X 4 1/2 2002 Replacement No Generator Supports Ht.#: 8991915 TPI, ASTM A-194 Gr. 7 Washer SGT-Steam ES199601526-207 N/A Washer, 2 1/4 In, Circular 2002 Replacement No Generator Supports Hardened, ASME SA-193 Gr. B7 Plate SGT-Steam ES199601526-207 N/A Plate, Shim, AISI 4140,125 RMS 2002 Replacement No Generator Supports Finish, Heat-Treat to RC-40 Capscrew SGT-Steam ES199601526-207 N/A Capscrew, Socket Head, 1/2 In. X 2002 Replacement No Generator Supports 13 TPI, UNC 3A, Countersunk per ASTM F-835

7. Description of Work:

This plan was for the work on the Sliding base and the brackets that hold #22 Steam Generator in place.

8. Tests Conducted: Hydrostatic:J PneumaticQ Nominal Operating Pressure: Inservice: 1 Leakage: 1 Functional: :

Pressure: NLA psi Test Temperature: N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was Performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReDalriReIlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: NIA Certificate of Authorization No.: N/A Expiration Date: N/A (07 > 7 / Charles H. Ballard Signed: G i l Engineering Technician Date: 0522/2003 Oiver or ffwffee Odg-nL-Tlle, Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period g-Z to 4A- O- 03 , and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

t 0oS) S/ Commissions: 4Z/38ZZ e. &6T. A4-0,6£17' Inspector's inature National Board, State, and Endorsements 6'

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner: Calvert Cliffs Nuclear Power Plant, Inc. Date: 0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of .L (address)
2. Plant: Calvert Cliffs Nuclear Power Plant Unit Common (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SNUB-0-003, MWO No. SNUB POOL (address) (P.O. no.-job no., etc.)

Type Code Symbol Stamp: N/A

3. Work Performed by: Calvert Cliffs Nuclear Power Plant Dept. Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section xM Class: 1, 2, & 3 (address)

4. Identification of System: System Number 065B SystemName: Seismic Snubbers 5.(a) Applicable Construction Code and Class: ASME B31.7 1969 Ed, Sum. 1971 Add. Class One or Combustion Eng. Spec 8067-487-503 (b) Applicable Sect XI Ed. for RepairslReplacement 1998 Edition
6. Identification of Components Repaired or Replaced and Replacement Components: ASME

~

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Conponet Manufacturer Serial Number Board No. Identification Built Replacemen (Yes or No)

Snubber Pool Grinnell Snubber Pool N/A Hydraulic Shock and Sway 1975 Repalred/Repl No Corporation Suppressor aced Snubber Grinnell 59013-GX SN: 32355 N/A Hydraulic Shock and Sway 1991 Replacement Corporation Suppressor, 2 1/2 In. Bore X 5 In.

Stroke, Grinnell Fig. 200 Snubber Grinnell 59013-GX SN: 32320 N/A Hydraulic Shock and Sway 1991 Replacement No Corporation Suppressor, 1 1/2 In. Bore X S In.

Stroke, Grinnell Fig. 200 Opt. I Snubber Grinnell 59013-GX SN:32317 N/A Hydrullc Shock and Sway 1991 Replacement No Corporation Suppressor, 1 1/2 In.Bore X S In.

Stroke, Grinnell Fig. 200 Opt. I Snubber Grinnell 10765-GX SN: 33329 N/A Hydraulic Shock and Sway 1995 Replacement No Corporation Suppressor, 3 114 In. Bore X S In.

Stroke, Grinnell Fig. 20ON Opt. I Snubber Grinnell 10765-GX SN: 33333 NIA Hydraulic Shock and Sway 1995 Replacement No Corporation Suppressor, 5 In. Bore X 5 in.

Stroke, Grinnell Fig. 200N Opt I Snubber Anvil International 402185 SN: 35008 N/A Hydraulic Shock and Sway 2001 Replacement No Inc. (Grinnell Suppressor, 2 1/2 In. Bore X 10 In.

Snubbers) Stroke, Grinnell Fig. 20ON Opt. I

7. Description of Work:

This plan was for the continued control of the Snubber Pool and documentation of new components/parts added to the Snubber Pool per Section Xl 1998, IWA-4132, Items Rotated From Stock. This plan documents all Snubber work from the end of Unit #1, 2002 outage through to the end of Unit #2, 2003 outage.

8. Tests Conducted: Hydrostatic:5 PneumaticD Nominal Operating Pressure: Inservice: C Leakage: Q Functional: a Pressure: N/A psi. Test Temperature: NIA Deg. F

Sheet a of I FORM NIS-2 (Back)

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component supoort was gerformed Prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlRealacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: N/A Certificate of AuthorizationNo.: N/A ExpirationDate: N/A Charles H.Ballard Signed: Engineering Technician Date: 06/19/2003 Owner or lwnee'sDsine Td Certificate of Inservice Inspection I, the undersigned, holding a valid cormnission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period G -Z 1- 2. to 41K-A* -OtO ., and state to the best of my knowledge and belief; the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

&2Z 2)C)._ Commissions: AlgSOZZ 2AA.Z/ = ,

Inspector's Signature National Board, State, and Endorsements Date:

-1"A---ZQ2003 -

6'/

, /

  • i Calverf Cliffs Nuclear Power Plant Memorandum Maintenance & Component Engineering Unit gues~winwordmeroWO80\025-50.doc White Paper Given:

ASME-Sect. XM, 1998 Edition, Sub-Section IWA-4132 Stated IYA-4132 Items Rotated From Stock For snubbers andpressurerdlef valves rotatedfrom stock and installed on components (includingpipingsystems), thefollowing requirements mtay be used in lieu of those ofIWA-4000, provided the rotationis only for testing the removed items:

(a) Items being removed and installedshall be of the same design and construction.

(b) Items being removed shall have no evidence offailure at thte time of removal.

(c) Items being rotatedshall be removed and installedonly by mechanicalmeans.

(d) Items being Installedshallpreviously have been in service.

(e) PreserviceInspections andpressure tests shall beperformed as requiredby IWA-4500.

09 TIze Owner shall track the items to ensure traceabilityof inservice inspection andtesting records.

(g) Use of a NIS-2 formn is not required.

(I:) Testing of removed snubbers andpressurereliefvalves, includingrequiredsample expansions, shall be performed in accordancewith Sub-sections rWF andIWW.

Note: Snubber Item means Pin to Pin Fact: -

All of the Hydraulic Snubbers at CCNPP are bought from Grinnell Corporation, under Bechtel Spec. 6750-M-254 & 255 (small bore) are equivalents and BGB

-Spec. SP-446 f6r Steam 06niraf6d Sfidbberf'. '

All of the Hydraulic Snubbers at CCNPP have met the Construction Code B3 1.1 1967 Edition 1972 Addenda, B31.7 1969 Edition 1971 Addenda and CE-8067-487-503.

  • . *RL&

Requirements:

All of the procedures andtmaintenance orders are safety related.

All of the Snubbers at CCNPP are interchangeable, providing that they are the same size, bore & stroke, load capacity.,

Conclusion:

All of the snubbers in stock were previously installed, and all installed snubbers at CCNPP are qualified and meet the ASME Sect XI, 1998 Edition, Sub-Section IWA-4132 criteria. Therefore, an R&R is not required.

However, for those items not previously installed (new item from the warehouse),

or snubber part(s) being repaired/replaced on the active installing snubbers in the field: An R&R is required.

e:- -A-'-"

'le-A D. V. Hoang I System / Component Sr. Engineer Reviewed By: Gil< ZO z/I do

~SfPDSU Sr. Engineer Concurrence:

ANII