Text

Inservice Inspection Report
	ML032030018
Person / Time
Site:	Calvert Cliffs
Issue date:	07/18/2003
From:	Vanderheyden G; Constellation Energy Group, Constellation Generation Group
To:	; Document Control Desk, Office of Nuclear Reactor Regulation
References
	Download: ML032030018 (132)
	v • d • e

George Vanderheyden Vice President Calvert Cliffs Nuclear Power Plant Constellation Generation Group, LLC 1650 Calvert Cliffs Parkway Lusby, Maryland 20657 410 495-4455 410 495-3500 Fax Constellation Energy Group July 18, 2003 U. S. Nuclear Regulatory Commission Washington, DC 20555 ATTENTION:

SUBJECT:

Document Control Desk Calvert Cliffs Nuclear Power Plant Unit No. 2; Docket No. 50-318 Inservice Inspection Report Please find enclosed the Inservice Inspection Report for the Calvert Cliffs Nuclear Power Plant Unit 2.

This inspection fulfilled the intentions and requirements stated in our program plan and our commitment to comply with American Society of Mechanical Engineers Code Section XI Inservice Inspection Requirements.

Should you have questions regarding this matter, we will be pleased to disc ss them with you.

Very

ours, GV/CAN/bjd

Enclosures:

(1)

Calvert Calvert NIS-1 (2)

Calvert Calvert NIS-2 Cliffs Nuclear Power Plant, Inservice Inspection Summary Report for Cliffs Unit 2, ASME Boiler & Pressure Vessel Code Section XI, Form Cliffs Nuclear Power Plant, Inservice Inspection Summary Report for Cliffs Unit 2, ASME Boiler & Pressure Vessel Code Section XI, Form cc:

Mr. Craig Lowry (Without Enclosures)

J. Petro, Esquire J. E. Silberg, Esquire Director, Project Directorate I-l, NRC G. S. Vissing, NRC H. J. Miller, NRC Resident Inspector, NRC R. I. McLean, DNR

- rl

ENCLOSURE (1)

CALVERT CLIFFS NUCLEAR POWER PLANT INSERVICE INSPECTION

SUMMARY

REPORT FOR CALVERT CLIFFS UNIT 2 ASME BOILER& PRESSURE VESSEL CODE SECTION XI, FORM NIS-1 Calvert Cliffs Nuclear Power Plant, Inc.

July 18, 2003

NIS-1 OWNER'S REPORT FOR INSERVICE INSPECTIONS (As required by the Provisions of the ASME Code Rules)

1. Owner Constellation Energy Group, P.O. Box 1475, Baltimore, MD 21203 (Name and Address of Owner)

2. Plant Calvert Cliffs Nuclear Power Plant, 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Page l of 2 (Name and Address of Plant)

3. Plant Unit

4. Owner Certificate of Authorization (if required)

5. Commercial Service Date

6. National Board Number for Unit

7. Components Inspected 2

N/A 04/01/1977 20912 Component or Manufacturer or Manufacturer or Installer State or National Board No.

Appurtenance Installer Serial No.

Province No.

Reactor Pressure Vessel Combustion Engineering CE-67108 1400lNV 20912 Pressurizer Combustion Engineering CE-67603 1400INV 20916 Steam Generator #21 Combustion Engineering CE-67506 14001NV 20924 Steam Generator #22 Combustion Engineering CE-67507 14001NV 20925 Reactor Coolant Piping Combustion Engineering N/A N/A N/A

21A Reactor Coolant Byron Jackson 681-N-0441 14001-NV N/A Pumo

21B Reactor Coolant Byron Jackson 681-N-442 14001-NV N/A Purno

22A Reactor Coolant Byron Jackson 681-N-0443 14001-NV N/A Pumo

22B Reactor Coolant Byron Jackson 681-N-0444 14001-NV N/A Pumnw Safety Injection Bechtel N/A N/A N/A Pioin/Suooorts_

Pressurizer Spray Bechtel N/A N/A N/A Pivine/SuOOrtS Pressurizer Safety & Relief Bechtel N/A N/A N/A Pioine/Sumoorts Shutdown Cooling Bechtel N/A N/A N/A Pioine/Suooorts Charging Piping/Supports Bechtel N/A N/A N/A Letdown Piping/Supports Bechtel N/A N/A N/A Mainsteam Piping/Supports Bechtel N/A NIA N/A

22 Shutdown Cooling Engineers & Fabricators S-15783B 014134-NV 1144 Heat Exchanaer Main Feedwater Bechtel N/A N/A N/A Pioine/Suooorts

8. Examination Dates 5/1912001 to 4/22/2003

-&ft NlS-1 rage i of n

9. Inspection Period Identification: 2002 to 2006

10. Inspection Interval Identification: 1999 to 2009

11. Applicable Edition of Section XI 1998 Addenda None

12. Date/Revision of Inspection Plan: CCNPP Units 1&2 Third Interval ISI Plan, Revision 0

13. Abstract of Examinations and Tests. Include a list of examninations and tests and a statement concerning status of work required for the Inspection Plan.

The examinations reported herein constitute the fourteenth report of Inservice Inspections performed at Calvert Cliffs Unit 2, and the first report within the second inspection period of the third inspection Interval of commercial operations. The examinations for this inspection period, as required by the CCNPP Units 1 &2 Third Interval ISI Plan, were performed in accordance with the 1998 Edition of ASME Section XI with no addenda. Nondestructive examination data and procedures are available at the site for review. See ATTACHMENT I for list of examinations.

14. Abstract of Results of Examinations and Tests.

Boric Acid residue was found on the valve bolting of 2-MOV-651. Support 6"-SI-2001 B-R-13X, R-1 3Z was found to have construction related deficiencies.

15. Abstract of Corrective Measures.

Steam Generators #21 and #22 lower assemblies were replaced with new lower assemblies manufactured by B&W Canada.

The bolt closest to the leak on 2-MOV-651 was removed and a VT-1 exam performed that found the bolting to be acceptable.

MO#2200301643 corrected the construction deficiencies on support 6V-SI-2001B-R-13X, R-13Z.

We certify that a) the statements made in this report are correct, b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI, and c) corrective measures taken conform to the rules of the ASME Code,Section XI.

Certificate of Authorization No. ( if applicable)

N/A Expiration Date Date 07/14/2003 Signed Constelation Energy Group By Keith M. Hoffman Owner CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectores and the State or provinces of Maryland and employed by FACTORY MUTUAL INSURANCE COMPANY of JOHNSTON, Rl have inspected the components described in this Owner's Report during the peroid 5-

/I? - 61 to q

,and state that to the best of my knowledge and belief, the Owner has performed examinations and tests and taken corrective measures described in this Owner's Report in accordance with the inspection plan and as required by the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes and any warranty, expressed or implied, concerning the examinations, tests, and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

,t1-41-if tS/H~g2 Commissions WS B3 ZG' AAJ h, AtZ) 6'/r Inspector's signature National Board, State, Province, and Endorsements Date A_ / 4-03

ATTACHMENT I Page I of 14 Inservice Inspection Report Third Intervall 2nd Period/ 1st Outage RFO14

1. Owner:

Constellatia

2. Plant:

Calvert Cliffi

3. Plant Unit:

2

4. Owner Certificate of Authorization( If Req.)

NIA

5. Commercial Service Date:

04101/1977

6. National Board Number for Unit:

20912 EXAM CATEGORY I ITEM NUMBER:

-I-Reactor Coolant Pressurizer rn Enermv Group. P.O. Box 1475. Baltimore. MD 21203 f Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 Summary/ID No.

103520 Component ID PZR LVL Tap Base Metal Component Description Comments Pressurizer Level Tap Base Metal @ 7 1/2 This exam was performed to verify the Integrity of the Degrees pressurizer base metal around this penetration which was previously repaired.

Exam Results:

2003BU043 Accept 2003BU043 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURIZER B-B I B2.11 Summary/ID No.

103070 Exam Results:

Component ID 3-401 Component Descriotion LOWER SHELL TO LOWER HEAD Comments No recordable Indications noted.

2003BU031 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURIZER B-B I B2.12 Summarv/ID No.

103040 Exam Results:

Comnonent ID 2-401D Component Description LOWER SHELL AT 0 DEG.

Comments No recordable indicatins noted.

2003BU039 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURIZER B-DIB3.110 SummarvAD No.

103100 Component ID 16-405A Component Description SAFETY AND RELIEF NOZZLE Comments Examination coverage was limited to 41% this examination will be considered for relief request.

Exam Results:

2003BU041 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURIZER B-D I B3.120 Summarv/ID No.

103140 Exam Results:

Component ID 16-405A-IRS Component Description SAFETY AND RELIEF NOZZLE Comments No recordable Indications noted.

2003BU040 Accept

ATTACHMENT I Page2 of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14

1. Owner Constellation Ene

2. Plant Calvert CAiffs Nud

3. Plant Unit 2

4. Owner Certificate of Authorization( If Req.)

W/A

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit 20912 EXAM CATEGORY I ITEM NUMBER:

B-G-1 i B6.10 REACTOR PRESSURE VESSEL ray Group. P.O. Box 1475. Baltimore. MD 21203 lear Power Plant. 1650 Calvert Cliffs Parkway. Lusby. MD 20657 Summary/ID No.

102090 Component ID NUTS 1-54 Component DescritIon Examine #1 Thru #18 Comments The corrosion seen on the nuts is due to previous cleaning techniques. IR4-005-795 was written to address possible replacement of bolting In the future.

The Indication on nut #7 was determined to be from the washer which It was previously mated with.

Exam Results:

2003BV077 Accept EXAM CATEGORY I ITEM NUMBER:

REACTOR PRESSURE VESSEL B-G-1 I B6.30 SummarylID No.

102100 Comronent ID STUDS 1-54 Component Description Examine #1 Thru #18 Comments The corrosion seen on the studs Is due to past cleaning techniques. IR4-005-795 was written to address possible replacement of the bolting In the future.

Exam Results:

2003BM084 Accept 2003BM092 Accept 2003BU030 Accept EXAM CATEGORY ) ITEM NUMBER:

REACTOR PRESSURE VESSEL B-G-1 I B6.50 Summary/1D No.

102110 Component ID WASHERS 1-54 Component Description Exanine #1 Thru #18 Comments The corrosion found on the RV bolting materials is due to previous cleaning techniques which has removed the parkerization.

Exam Results:

2003BV076 Accept EXAM CATEGORY ) ITEM NUMBER:

REACTOR COOLANT B-G-2 / B7.20 Summary/113 No.

103230 Exam Results:

103240 Component ID PZR LWR LVL TAP 2003BV223 Accept PZR LWR LVL TAP Component Description PZR LOWER LEVEL TAP MNSA S/N B007-02 PZR LOWER LEVEL TAP MNSA S/N B007-03 Comments No recordable Indications noted.

No recordable Indications noted.

Exam Results:

103250 Exam Results:

2003BV227 Accept PZR MID LVL TAP PZR MID LEVEL TAP MNSA S/N B006-03 No recordable indications noted.

2003BV232 Accept

ATTACHMENT I Inservice Inspection Report.

Third Interval/ 2nd Periodl 1st Outage R1*O14 Page 3of 14

1. Owner Constellation Ene

2. Plant:

Calvert Cliffs Nuc

3. Plant Unit

4. Owner Certificate of Authorization( If Req.)

WA

5. Commercial Service Date:

04/0111977

6. National Board Number for Unit:

20912 EXAM CATEGORY I ITEM NUMBER:

B-G-2 I B7.60 REACTOR COOLANT PUMPS ray Group. P.O. Box 1475. Baltimore. MD 21203 lear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 SummarvA/D No.

162650 Exam Results:

162850 Exam Results:

Component ID 22A-C-1-16 2003BV057 Accept 2003BV057 Accept 22B-C-1-116 Component DescriOtion SEAL BOLTING SEAL BOLTING Comments No recordable Indications noted.

2003BV058 Accept 2003BV058 Accept

ATTACHMENT I Page 4 of 14 Inservice Inspection Report Third Interval/ 2nd Perlod/ 1st Outage RFO14

1. Owner Constellatio

2. Plant Calvert Cliff,

3. Plant Unit:

2

4. Owner Certificate of Authorization( If Req.)

N1A

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit 20912 n Enerav Group. P.O. Box 1475. Baltimore. MD 21203 s Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 EXAM CATEGORY / ITEM NUMBER:

CHEMICAL AND VOLUME CONTROL LETDOWN B-G-2 I B7.70 SummarvAiD No.

164770 Exam Results:

164780 Exam Results:

Component ID 2-CV-515 2003BV060 Accept 2003BV060 Accept 2-CV-516 ON 2-LD-2004 Component Description VALVE BODY BOLTING VALVE BOLTING Comments 2003BV061 Accept 2003BV061 Accept PRESSURIZER SPRAY SummarytID No.

164740 Exam Results:

164750 Exam Results:

Component ID 2-CV-100E 2003BV055 Accept 2003BV055 Accept 2-CV-100F Component Descriotion VALVE BODY BOLTING Comments No recordable indications noted.

VALVE BODY BOLTING 2003BV056 Accept 2003BV056 Accept SHUTDOWN COOLING Summary/ID No.

164680 Exam Results:

164690 Exam Results:

Component ID Component Description 2-MOV-651 ON 12-SC-2004 VALVE BOLTING 2003BV024 Accept 2003BV260 Accept 2003BV024 Accept 2003BV260 Accept 2-MOV-652 ON 12-SC-2004 VALVE BOLTING Comments No recordable Indications noted.

2003BV059 Accept 2003BV059 Accept

ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Periodl 1st Outage RFO14 Page 5of 14

1. Owner:

Constellation

2. Plant:

Calvert Cliffs I

3. Plant Unit 2

4. Owner Certificate of Authorization( If Req.)

N/A

5. Commercial Service Date:

04101/1977

6. National Board Number for Unit 20912 EXAM CATEGORY I ITEM NUMBER:

B-J / B9.1I PRESSURIZER SAFETY AND RELIEF SYSTEM Enermv GrouD. P.O. Box 1475. Baltimore. MD 21203 Muclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 Summary/ID No.

141010 Component ID 4-SR-2005-2 Component Descrition SAFE END TO ELBOW Comments The volumetric examination was limited to 50% due to PDI techniques and will be considered for relief request Exam Results:

139000 2003BP059 Accept 2003BU038 Accept 4-SR-2001-1 TEE TO PIPE The volumetric examination coverage was limited to 50% due to PDI techniques and will be considered for relief request.

Exam Results:

2003BU033 Accept 2003BP045 Accept EXAM CATEGORYIITEM NUMBER:

PRESSURIZER SAFETY AND RELIEF SYSTEM B-J I B9.21 Summarv/ID No.

143030 Component ID 2.5-SR-2003-4 Component Descriotion ELBOW TO PIPE Comments Scanned additional area for thermal fatigue concerns law RI-ISI program.

Exam Results:

2003BP046 Accept 2003BU032 Accept EXAM CATEGORY / ITEM NUMBER:

SAFETY INJECTION SYSTEM B-K-1 I B10.10 Summary/ID No.

120010 Exam Results:

Component ID 6-SI-2001-H40 Comoonent Description INTEGRALLY WELDED ATTACHMENT Comments No recordable Indications noted.

2003BP122 Accept EXAM CATEGORYI ITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-PIB15.10 Summary/ID No.

165000 Exam Results:

Component ID RV-SLT-1 Component Descriotion SYSTEM LEAKAGE TEST Comments No Indications of leakage were noted.

2003BV297 Accept EXAM CATEGORYIITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-P/ B15.20 Summary/ID No.

165020 Exam Results:

Component ID PRZR-SLT-1 Component Descriotion SYSTEM LEAKAGE TEST Comments No indications of leakage were noted.

2003BV298 Accept

ATTACHMENT I Inservice Inspection Report Third Interval 2nd Period/ 1st Outage RFO14 Page 6 of 14

1. Owner

Con,

2. Plant

_alv

3. Plant Unit:

2

4. Owner Certificate of Authorization( If Req.)

NIA stellation Enery Group. P.O. Box 1475. Baltimore. MD 21203 ert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusbv. MD 20657

5. Commercial Service Date:

6. National Board Number for Unit:

EXAM CATEGORY I ITEM NUMBER:

PRESSURE RETAINING BOUNDARY 04/01/1977 20912 B-P I B15.30 SummarvAD No.

165040 Exam Results:

Component ID SG-SLT-1 Component Description SYSTEM LEAKAGE TEST Comments No Indications of leake were noted.

2003BV299 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-P I B15.40 Summary/ID No.

165060 Exam Results:

Component ID HX-SLT-1 Comoonent Description SYSTEM LEAKAGE TEST Comments No indications of leakage were noted.

2003BV300 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-P I B15.50 Summary/lD No.

165080 Exam Results:

Component ID PP-SLT-1 Component Description SYSTEM LEAKAGE TEST Comments No indications of leakage were noted.

2003BV301 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-P / S15.60 Summary/ID No.

165100 Exam Results:

Component ID PMP-SLT-1 Component Descrption SYSTEM LEAKAGE TEST Comments No Indications of leakage were noted.

2003BV302 Accept EXAM CATEGORY I ITEM NUMBER:

PRESSURE RETAINING BOUNDARY B-P I B15.70 Summary/ID No.

165120 Exam Results:

Component ID VLV-SLT-1 Component Description SYSTEM LEAKAGE TEST Comments No indications of leakage were noted.

2003BV303 Accept EXAM CATEGORY I ITEM NUMBER:

C-A/ CI.10 SHUTDOWN COOLING HEAT EXCHANGERS Summary/ID No.

201650 Component ID SCHE-22-1 Component Description CHANNEL FLANGE TO CHANNEL Comments This exam was a single side exam due to component configuration. Exam coverage was limited to 61% of volume required. Will consider for Relief Request.

Exam Results:

2003BU006 Accept

ATTACHMENT I Inservice Inspection Report Third Interval! 2nd Period! 1st Outage RFO14 Constellation Enerav Group. P.O. Box 1475. Baltimore. MD 21203 Calvert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 2

Page 7of 14

1. Owner.

2. Plant:

3. Plant Unit:

4. Owner Certificate of Authorization( If Req.)

5. Commercial Service Date:

6. National Board Number for Unit:

EXAM CATEGORY I ITEM NUMBER:

CONTAINMENT SPRAY SYSTEM Summarv/lD No.

Component ID 268300 8-CS-2006-H-10, R-7 Exam Results:

2003BP032 Accept MAIN STEAM SYSTEM Summarv/ID No.

Comoonent ID 281900 36-MS-2002-H-3 W

NA 04/01/1977 20912 C-C I C3.20 Component Description INTEGRALLY WELDED ATTACHM Comoonent Descriotion INTEGRALLY WELDED ATTACHM Comments No recordable Indications noted.

Comments Two linear indications were found on the stanchion pipe which appear to be from seams in the pipe. ESP ES200300131 found the Indications to be acceptable as Is.

Exam Results:

2003BU044 Accept 2003BM097 Reject Evaluation Disposition: Acceptable SAFETY INJECTION SYSTEM SummarvylD No.

Component ID Component Description 204750 24-SI-2002-H-20 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP031 Accept 216850 10-SI-2003-R-16 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP027 Accept 223400 6-SI-2001B-H-18 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP029 Accept 2003BP029 Accept 228050 6-SI-2006A-H-14, R-27 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP100 Accept 231000 6-SI-2201-H-3 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP008 Accept 2003BP008 Accept 232600 6-SI-2202-H-2 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP007 Accept 234250 6-SI-2203-R-1 1 INTEGRALLY WELDED ATTACHM Exam Results:

Comments No recordable indications noted.

No recordable indications noted.

Examination of the surface area was limited to those portions that were accessible without removal of support members.

No recordable indications noted.

Examination of the surface area was limited to those portions that were accessible without removal of support members.

No recordable Indications noted.

Areas of limited coverage were due to interference from the support damp, Section Xl does not require removal of the clamp.

ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RF1i4 Page 8of 14

1. Owner Constellatio

2. Plant:

Calvert Cliff

3. Plant Unit 2

4. Owner Certificate of Authorization( If Req.)

WA

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit:

20912 2003BP098 Accept 00 6-SI-2204-R-9 INTEGRALLY V n Enerav Grout. P.O. Box 1475. Baltimore, MD 21203 s Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 2358 VELDED ATTACHM Exam Results:

239625 The exam coverage was limited by the damp. Section Xi does not require removal of the damp to attain coverage.

UT WAS PERFORMED TO SUPPLEMENT PT TO ATTEMPT TO ACHIEVE GREATER COVERAGE.

2003BP099 Accept 4-SI-2005A-H-13 INTEGRALLY WELDED ATTACHM Exam Results:

2003BP005 Accept 2003BP005 Accept

ATTACHMENT I Page 9 of 14 Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RF014

1. Owner Con,.

2. Plant QPlv

3. Plant Unit:2

4. Owner Certificate of Authorization( If Req.)

WlA lstellation Enemyv Grour). P.O. Box 1475. Baltimore, MD 21203 vert Cliffs Nuclear Power Plant, 1650 Calvert Cliffs Parkway, Lusby, MD 20657

5. Commercial Service Date:

6. National Board Number for Unit:

EXAM CATEGORY I ITEM NUMBER:

CONTAINMENT SPRAY SYSTEM 04/01/1977 20912 C-F-11 I --

Summar/IlD No.

261700 Exam Results:

261650 Exam Results:

264000 Exam Results:

260600 Exam Results, 260700 Exam Results:

Component ID 10-CS2018-8 200313P015 Accept 2003BU016 Accept 10-CS-2018-7 2003BP014 Accept 2003BU015 Accept 8-CS-2004-21 2003BP016 Accept 2003BU019 Accept 10-CS-2002-1 2003BP028 Accept 2003BU017 Accept 10CS2002-3 Component Descrlttion ELBOW TO PIPE PIPE TO ELBOW PIPE TO ELBOW REDUCER TO PIPE TEE TO PIPE Comments No recordable indications noted.

No recordable Indications noted.

No recordable indications noted.

2003BU018 Accept 2003BP013 Accept SAFETY INJECTION SYSTEM SummaryAlD No.

212800 Exam Results:

215250 Exam Results:

211950 Exam Results:

216550 Exam Results:

211600 Exam Results:

Component ID 12-S1-2004A-22 2003BP009 Accept 2003BUOIO Accept 10-SI-2002-6 2003BU020 Accept 2003BP017 Accept 12-SI-2004A-7 2003BU014 Accept 2003131012 Accept 10-SI-2003-19 2003BU005 Accept 200313P003 Accept 12-SI-2004A-1 Component Descrbption ELBOW TO PIPE ELBOW TO PIPE PIPE TO ELBOW PIPE TO ELBOW REDUCER TO ELBOW Comments No recordable indications noted.

No recordable hndications noted.

No recordable indications noted.

No recordable Indications noted.

ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14 Page 10 of 14

1. Owner Constellatia

2. Plant Calvert Cliff<

3. Plant Unit:

2

4. Owner Cerlificate of Authorization( If Req.)

N/A

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit 20912 2003BP01I Accept 2003BU013 Accept SHUTDOWN COOLING SYSTEM n Enemy Group. P.O. Box 1475. Baltimore, MD 21203 s Nudear Power Plant. 1650 Calvert Cliffs Parkway. Lusby. MD 20657 Summary/ID No.

277300 Exam Results:

Component ID 12-SC-2015-19 Component Description PIPE TO TEE Comments No recordable Indications noted.

2003BU012 Accept 2003BP010 Accept EXAM CATEGORY I ITEM NUMBER:

SAFETY INJECTION SYSTEM C-F-1 / C5.1 I Summary/ID No.

204350 Exam Results:

Component ID 24-SI-2002-5 Component Description ELBOW TO PIPE Comments Root geometry noted intermittently 360' with 70- scan.

2003BU007 Accept 2003BP006 Accept EXAM CATEGORY I ITEM NUMBER:

SAFETY INJECTION SYSTEM C-F-1 I C5.21 Summar/ID No.

237900 Exam Results:

238400 Exam Results:

Component ID 4-SI-2005-3 2003BU003 Accept 2003BP001 Accept 4-SI-2005-11 Component DescLOtion PIPE TO ELBOW PIPE TO ELBOW Comments Ultrasonic coverage limited to 96%. Root geometry Indications noted intermittently 3601.

No recordable indications noted.

2003BP002 Accept 2003BU004 Accept

ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14 Page 11 of 14

1. Owner Constellation I

2. Plant Calvert Cliffs I

3. Plant Unit 2

4. Owner Certificate of Authorization( If Req.)

N/A

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit:

20912 EXAM CATEGORYIITEM NUMBER:

F-A IF1.10 DRAIN LINES Enemy Group. P.O. Box 1475. Baltimore, MD 21203 quclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby. MD 20657 Summary/ID No.

602520 Exam Results:

Comoonent ID 2-DR-2004H-1,R-1 Component Descriotion COMPONENT SUPPORT Comments No recordable Indications noted.

2003BV228 Accept PRESSURIZER SAFETY AND RELIEF SYSTEM Summary/ID No.

601920 Exam Results:

Comionent ID 4-SR-2001-R-40 Comoonent Descriotion COMPONENT SUPPORT Comments Light surface rust on Clamp Bolts, no degradation.

2003BV081 Accept PRESSURIZER SURGE UNE Summarv/ID No.

600400 Exam Results:

Component ID 12-PSL - H-1 Component Descriotion COMPONENT SUPPORT Comments No recordable Indications noted.

2003BV073 Accept SAFETY INJECTION SYSTEM Summary/ID No.

601490 Exam Results:

Component ID 6-SI-2001-H-40 Component Description COMPONENT SUPPORT Comments 2003BV217 Accept 2003BV217 Accept

1. Owner

2. Plant

3. Plant Unit:

4. Owner Certificate of Authorization( If Req.)

5. Commercial Service Date:

6. National Board Number for Unit ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFOi4 Constellation Enermv Group. P.O. Box 1475. Baltimore. MD 21203 Calvert Cliffs Nuclear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 2

N/A 04/01/1977 20912 Page 12of 14 EXAM CATEGORY / ITEM NUMBER:

CONTAINMENT SPRAY SYSTEM Summarv/AD No.

Component ID 718600 8-CS-2004-R-1A Exam Results:

2003BV047 Accept 720100 8-CS-2006-H-10, R-7 Exam Results:

2003BV003 Accept MAIN STEAM SYSTEM Summarv/ID No.

Component ID 724750 36-MS-2001-R-2 Exam Results:

2003BV096 Reject 725000 36-MS-2002-H-3 Exam Results:

2003BV098 Accept 726150 34-MS-2005-R-7 Exam Results:

2003BV201 Accept SAFETY INJECTION SYSTEM Summary/ID No.

Comrnonent ID 701250 24-SI-2002-H-20 Exam Results:

2003BV045 Accept 703850 14-SI-2011-R-7Z Exam Results:

2003BV049 Accept 705000 10-SI-2002-R-12 Exam Results:

2003BV043 Accept 705400 10-SI-2003-H-16 Exam Results:

2003BV001 Accept 705600 10-SI-2003-R-16 Exam Results:

2003BV048 Accept 707150 8-Sl-2021-RH-3, R-3 Exam Results:

2003BV006 Accept F-A I F1.20 Component Descrigtion COMPONENT SUPPORT COMPONENT SUPPORT Comoonent Descriotion COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT Component Description COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT Comments No recordable indications noted.

No recordable indications noted.

Comments The as found bolt engagement was accepted as-is by ESP ES2003001139.

Ught rust and minor chipped coating was observed.

No recordable indications noted.

Comments IR4-002-329 written to address the degradation of the coatings on the support.

No recordable Indications noted.

No recordable indications noted.

COMPONENT WAS COATED. ISOLATED AREAS OF CHIPPED COATING WAS OBSERVED No recordable Indications noted.

No recordable Indications noted.

ATTACHMENT I Inservice Inspection Report Third Interval 2nd Period/ 1st Outage RFOI4 Constellation Enerov GrouD. P.O. Box 1475. Baltimore. MD 21203 Calvert Cliffs Nudear Power Plant. 1650 Calvert Cliffs Parkway. Lusby, MD 20657 2

Page 13 of 14

1. Owner

2. Plant

3. Plant Unit

4. Owner Certificate of Authorization( If Req.)

5. Commercial Service Date:

6. National Board Number for Unit:

707200 8-SI-2021-H-5

(

Exam Results:

2003BV008 Accept 707450 6-SI-2001B-H-17 4

Exam Results:

2003BV052 Accept 707500 6-SI-2001B-H-18 Exam Results:

2003BV046 Accept 707550 6-SI-2001B-R-13X 4

Exam Results:

2003BV044 Reject 2003BV249 Accept 707600 6-SI-2001B-R-13Z 4

Exam Results:

2003BV050 Reject 2003BV250 Accept 708000 6-SI-2005-H-3, R-2 4

Exam Results:

20036V007 Accept 708700 6-SI-2006A-H-14, R-27 4

Exam Results:

2003BV162 Accept 709350 6-SI-2201-R-3 Exam Results:

2003BV016 Accept 709400 6-SI-2201-H-3 Exam Results:

2003BV018 Accept 710000 6-SI-2202-H-2 4

Exam Results:

2003BV019 Accept 710700 6-SI-2203-R-11 Exam Results:

2003BVI60 Accept 711300 6-SI-2204-R-9 Exam Results:

2003BV161 Accept 711920 4-SI-2005A-H-13 4

Exam Results:

2003BV004 Accept N/A 04/0111977 20912 COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT SUPPORT No recordable Indications noted.

Minor surface corrosion was noted on the upper threaded portions of the support rods.

No recordable Indications noted.

MO 2200301643 corrected the construction deficiencies noted on 1R4-005-525.

MO 2200301643 corrected construction deficiencies noted on IR4-002-330.

The conditon noted on IR4-009-373 was evaluated as acceptable as-is by ESP ES200300166.

No recordable indications noted.

No recordable Indications noted.

No recordable indications noted.

Minor leakage noted at remote reservoir (IR4-017-778) corrected under MO#0200101057 and verified by the examiner.

No recordable indications noted.

ATTACHMENT I Inservice Inspection Report Third Interval/ 2nd Period/ 1st Outage RFO14 Page 14 of 14

1. Owner Constellation Enemy G

2. Plant Calvert Cliffs Nuclear P

3. Plant Unit 2

4. Owner Certificate of Authorization( If Req.)

N/A

5. Commercial Service Date:

04/01/1977

6. National Board Number for Unit:

20912 714300 3-SI-2001-R-11 COMPONENT SUPPORT rouD. P.O. Box 1475. Baltimore. MD 21203 ower Plant. 1650 Calvert Cliffs Parkway. Lusby, MD%20657 The base plate conditions noted are within the tolerances of ES-002 and Is acceptable to ASME Section Xl.

Exam Results:

714400 Exam Results:

716600 2003BV051 Accept 3-SI-2003-H-1, (R-1) 2003BV002 Accept 2-SI-2021-H-22 COMPONENT SUPPORT COMPONENT SUPPORT COMPONENT WAS COATED. ISOLATED AREAS OF CHIPPED COATING WAS OBSERVED.

ESP ES200300182 accepted the as-is the construction conditions noted In IR4-017-777 Exam Results:

2003BV159 Accept

ENCLOSURE (2)

CALVERT CLIFFS NUCLEAR POWER PLANT INSERVICE INSPECTION

SUMMARY

REPORT FOR CALVERT CLIFFS UNIT 2 ASME BOILER& PRESSURE VESSEL CODE SECTION XI, FORM NIS-2 Calvert Cliffs Nuclear Power Plant, Inc.

July 18,2003

2003-2 Class 1 and 2 NIS-2's Completed EN_

_RR I

U 2199801252 99-2-002 2HVSI-1096 Two 2199804167 99-2-001 2PUMPRC22A(s)

One 2200000101 2002-2-063a 2MOV403 One 2002-2-063b 2#CC10-2001 One 2200002303 2002-2-044a 2HVSI-704 One 2002-2-044b 2#CC14-2004 One 2200101202 2002-2-022 2#EB12-2009 Two 2200101349 2003-2-024 2MOV644 One 2200102593 2002-2-031 2CKVSI-237 One 2200103213 2002-2-070b 2#CC5-2006 One 2200103623 2003-2-014b 2PZVRX21 One 2002-2-065a 2MOV405 One 2200200044 2002-2-065b 2#CC1 0-2002 One 2002-2-065c 2#CC1 0-2009 One 2200200279 2002-2-068a 2CKVCVC-185 One 2002-2-068b 2#CC5-2003 One 2200200869 2002-2-039 2RV200 One 2200200871 2002-2-040 2RV201 One 2200201257 2003-2-030 2ERV404 One 2002-2-069a 2CKVCVC-186 One 2200201333 2002-2-069b 2#CC5-2004 One 2200202486 2002-2-037 2CV4150 Two 2200203541 2003-2-003a 2CKVCVC-187 One 2003-2-003b 2#CC5-2005 One 2200203549 2002-2-043 2PUMPCVCCHG21 Two 2200203695 2002-2-066b 2#GC1-2002,R12 Two 2200300789 2003-2-022 2CV618 One 2200301027 2003-2-013b 2#CC7-2003 Two 2003-2-018a 2#EB1 -2005 Two 2200301119 2003-2-018b 2FO4009 Two 2003-2-018c 2#EB1I-2004 Two 2200301603 2003-2-023 2#CC-9, 1" & under One 2200301643 2003-2-025 2#GC3-2001,R1 3 Two 2200301748 2003-2-028 2CKVCVC-184 Two 2200301752 2003-2-029 2CKVCVC-435 One SG-2-001a 2HXRC21 One & Two SG-2-001 b 2#CC-1 One SG-2-001c 2#DB-1/EB-1, -5 & -6 Two SG-2-001d 2#CC-9, 1" & under One ES199601526 SG-2-001e 2HXRC21 SUP One & Two SG-2-002a 2HXRC22 One & Two SG-2-002b 2#CC-1 One SG-2-002c 2#DB-1/EB-1, -5 & -6 Two SG-2-002d 2#CC-9, 1" & under One SG-2-002e 2HXRC22SUP One & Two SNUB POOL SNUB-0-003 *Snubber Pool 1, 2, & 3 MEIU Reference No.2003-47-22-3395

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

06117/2003 Sheet I of 2

2. Plant.

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 99-2-002, MWO No. 2199801252 (address)

3. WorkPerfonnedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: NIA Section XI Class:

Two 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 061 SystemName:

Containment Spray 5.(a)ApplicableConstructionrCodeandClass:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Valve Velan Enginnerlng Co.

2-HVSI-1096 N/A Containment Spray Pump f22 Suction line P.I. Isolation Valve 1977 Repaired/Repl aced Yes

7. Description of Work:

This plan was to perform a lock weld on 2HVSI-1096 valve bonnet to secure new yoke bushing.

8. Tests Conducted:

Hydrostatic:]

PneumaticJ Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: a1 Leakage: Cl Functional: Ea Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (l) size is 8-1/2 in. x II in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A

/00 v

/

Charles H. Ballard Signed:

EngineeringTechnician Date:

06/17/2003 Owner or Ownerrs Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 7-Z7-O to f-AC 0 Za., and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,go~g;Jg~gD Commissions: /1es88Z/

¶oiJt Aff'7 Inspector's signature National Board, State, and Endorsenents Date.

7, 20Q3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Requited by the Provisions of the ASME Code Section Xi

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 99-2-001, MWO No. 2199804167 (address)

(P.O. no.job no., etc.)

3.Wor~erfrmedb.

Cavert~iffs uclea~owe~lantept.

Type Code Symbol Stamp: N/A

3.

or forney C

etClifsNulearPowerPlt(name) -

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of System:

System Number 064 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B&PV Code Sect. III, 1983 Edition, Summer 1983 Add; Class One (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

RCP Seal Sulzer Blngham SN: IC867 NB 1299 22A Reactor Coolant Pump 1988 Repaired/Repi Yes Inc.

Mechanical Seat aced Seal

.BGE CCNPP Shops 2199904525 SN:

N/A Seal, Cartridge Assembly (RCP) 2002 Replacement Yes 1C868 875B-3V Complete Sulzer Blgham per FCR 870074

7. Description of Work:

This plan was for the replacement of the mechanical seal on #22A Reactor Coolant Pump.

8. Tests Conducted:

Hydrostatic:O Pneumatic]

Nominal Operating Pressure:

Inservice: 0 Leakage: Ea Functional: C Pressure:

2259 psi.

Test Temperature:

528 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I l in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI System Leakage Test of the affected component was Derformed durinq the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlReolacemrnnt conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/05/2003 Owner or rupees Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 8 - ZS a-to A4_m.-

o2

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

jh.3

)76gLa-t-Commissions: A' G8Z 2.2 Aal. fen si Inspector's ignature National Board, State, Snd Endorsements Date:

&. 200A

/

FORM NIS-2 OWNER'S REPORT FOR REPAIR I REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI 1 Owner Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-063a, MWO No. 2200000101 (address)

(P.O. no., job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A (name)

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section Xl Class:

One (address)

4. Identification of System:

SystemNumber 064 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

SME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, o0 Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Valve Velan Engineering SN: 155 N/A

21 Pressurizer Isolation Block 1977 Repalred/Repl Yes Co.

Valve for 2-ERV-402 aced Gate Valve Flowserve 405820 SN: ES06T-N/A Valve, Gate, 2 1/2 in, 1703 lb, 2002 Replacement Yes Corporation 1-3 Sch. 160 Buttwelded, Flowserve P/N W01-25821, ASME SA-351 Gr. CF8M

7. Description of Work.

This plan was for the replacement of 2-MOV-403, #21 Pressurizer Isolation Block Valve for 2-ERV-402.

8. Tests Conducted:

Hydrostatic.f Pneumatic{:]

Nominal Operating Pressure:

Inservice: 0 Leakage:

Functional: Q Pressure:

2226 psi Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements.

A Section XI System Leakage Test of the affected comoonent was perfornmed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section Xi Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renalr/Realacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

O o

er' Engineering Technician Date:

06/05/2003 Owner or Owner's Designe-e, rtic Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /tt-/8-OZ--to S-5°3

,and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ornnmissions: AMA6' Z246, *4,:

A L) oo Inspire, 6ignature National Board, State, and Endorsements Date:

te:A_ ZP7, 2003A 6'

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0611912003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant Calvert Cliffs Nuclear Power Plant (name) rUnit:

One R&R No. 2002-2-063b, MWO No. 2200000101 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: NIA Exp Date: N/A Section Xl Class:

One

4. Identification of System System Number 064 System Name:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Other Identification Piping System Bechtel 4"CC-10-2001 N/A Pressurizer Piping to 2-MOV.403 1977 Repalred/Repl aced No Pipe Elbow Consolidated Power Supply Consolidated Power Supply 408690 Ht.: A27166 408690 Ht: F8746 408690 Ht.: F8745 NIA Pipe, 2 112 In, Sch. 160, ASME SA-376, Tp. 316 N/A Elbow, Pipe, 2 1/2 In., 90 Deg.,

Sch.160, Long Radius, butt weld, ASME SA-403, Gr. WP316 N/A Reducer, Pipe, Concentric, 4 In. X 2 112 In., Sch. 120 X 160, ASME SA-403, Gr. WP316 2002 Replacement 2002 Replacement No No No Concentric Consolidated Reducer Power Supply 2002 Replacement

7. Description of Work:

This plan was for the replacement of the piping/fittings in support of the replacement of 2-MOV-403, #21 Pressurizer Isolation Block Valve for 2-ERV-402.

8. Tests Conducted:

Hydrostatic:fl Pneumatico Pressure:

?226 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage:l Functional:Q Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1 1 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected comPonent was performed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to sabsy Section Xi Pre-Service Requirements.

A Section Xi Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section III Examinatlons were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Az4i{dl/,/'

Engineering Technician Date:

06/19/2003 Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period / 2 - /' -O Z to S-5-C and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

spct or515>

Commissions:

,ICA 822 z G AAJr 41) 4 In gnature National Board, State, aAd Endorsements Date:Q-a

ZQ 2G0-3 6/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

0512312003 Sheet 1 of 2

2. Plant Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-044a, MWO No. 2200002303 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section X) Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

SystemNumber 052 SystemName:

Safety Injection

5. (a) Applicable Construction Code and Class:

ASME B&PV Code Sect. I1, 1989 Edition, Class One (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Valve Velan Eaginnering Co.

2-HVSI-704 N/A Shutdown Cooling Header First Isolation Drain Valve NIA Valve, Gate, 3/4 In, 1690 lb, ASME SA-182 Tp. F316, per Drawing 12968-0132, Item 116.

2002 Repaired/Rep!

aced 2001 Replacement Yes Gate Valve Frmatome ANP Inc.

400425 SN:011015-1 Yes

7. Description of Work:

This plan was for the modification to Install a new valve 2-HVSI-704 on the Shutdown Cooling piping 14"CC-14-2004 inside Containment at the Containment Penetration.

8. Tests Conducted:

Hydrostatic:Q Pneumaticf Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: a Leakage: 0 Functional: 0 Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenalrlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: NIA Expiration Date: NIA 110/" {7702/2

/Charles H. Ballard Signed:

9 9

1 Engineering Technician Date:

05/23/2003 Owner or s Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period lO-3 / -* ?.

to S-Z.-03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's ReporL Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,1a7

G,>D

,, # o__.

Commissions: I-cl3 aaz6 A,'.a,,

i Inspector's Signature National Board, State, and Endorsements Date: G 2003

'J d

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner.

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of :L (address)

2. Plant Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No.- 2002-2-044b, MWO No. 2200002303 (address)

(P.O. no., job no., etc.)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N (name)

Authorization No.: N/A Exp Date: N 1650 Calvert ClIffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of Systema System Number 064 SystemName:

Reactor Coolant System 5.(a)Applicable ConstructionCodeandClass:

ASME B31.7 1969 EditIon, Summer1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacernent 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME Name of Name of Componet Piping System Pipe Nut Half Coupling Anchor Clamp Base Clamp Bolt Pipe Clamp Tube Steel Manufacturer Bechtel DuBose National Energy Services Inc.

Mackson Inc.

DuBose National Energy Services Inc.

Grinnell Corporation Grinnell Corporation Allied Group Anvil International Inc. (Grinnell Pipe Supports)

DuBose National Energy Services Inc.

Manufacturers Serial Number 2-CC-14-2004 400298 HU AJ7985 404798 Ht: F50450 54906-GX Heat Code: EMS 85611-GX Heat Code: PL-084 54500-GX Ht.#:

PL097 30754 Heat Code:

Z84 408473 Ht# 27982 400428 Htl:

GF0413 National Board No.

N/A N/A NIA NIA NIA N/A NIA N/A N/A Other Identification Shutdown Cooling Piping Through Containment to Isolation Valves Pipe, 3/4 In. Sch. 80, ASME SA-376, TP-316 Nut, Heavy Hex, 3/t In. X 16 TPI, ASME SA-194 Gr. 2H Coupling, HaIf, 3/4 In, 3000 lb, Socketweld, ASME SA-182, Tp. F 316 Clamp, Anchor, 3/4 in. Part# 1 of PG-41t42/43 on Drwg.# iEK4-P-0571SH0003, 0005 & 0006 Clamp, Restraint Base, 3/4 In.

Partf 5 of PG-41/43 on Drwg.#

FSK-MP-0571SH 0005 Bolt, Hex. ead, 3/8 In. X 16 TPI Xl 1/4 In., ASME SA-193, Gr. B7 Clamp, Pipe, 14 In., Medium, Grinnell Fig. 212N, with Bolting Tube, Stcel, 3 In. X 3 In. X 1/4 In, ASTM A-500 Gr. B

Repaire4, Code Year Replaced, oz Stamped Built Replacemen (Yes or No) 1977 Repalred/Repi No aced 2000 Replacement No 2001 Replacement No 1992 Replacement No 1993 Replacement No 1991 Replacement No 1998 Replacement No 2002 Replacement No 2001 Replacement No

Sheetaof J-FORM NIS-2 (Back)

7. Description of Work:

This plan was for the new piping, fittings and hanger support material used to support the installation of valved 1-HVSI-704 which is the new drain off of 14"CC-14-2004.

8. Tests Conducted:

Hydrostatic:E Pneumaticfl Nominal Operating Pressure:

Inservice: [1 Leakage: E Functional: E

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Reoalr/Reolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: NIA Expiration Date:

NIA Charles H. Ballard Signed:

Engineering Technician Date:

05/23/2003 Owner or Owneres Designee, Title Certificate of Inservice Inspection L the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /a -3/ - 0 Z. to 5-Z - 03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,g$d//

)

g 7 f

@Zc~_

Commissions:

A/A' cSZZer AALg:<

Inspectoes Signature National Board, State, and Endorsements Date:

.ŽtgwZ 2003 Zf

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As, Required Required by the Provisions of the ASME Code Section XI

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

06/05/2003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2002d2-022, MWO No. 2200101202 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no. job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

1650 Calvert Cliffs Parkway, Lusby, MD 20657 Two (address)

4. Identification of System:

System Number 083 SystemName:

Main Steam & SG Blowdown.

5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Compponet Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, oz Stamped Built Replacemen (Yes or No)

Piping System Bechtel Elbow DuBose National Energy Services Inc.

4"EB-12-2009 400430 Heat Code:

H676L N/A Piping from #21 Main Steam Header to 2-CV-3939, Atmospheric Dump Valve N/A Elbow, Pipe, 4 in., 90 Deg, Sch.40, Long Radius, butt we ASME SA-234 Gr. WPB 1977 RepalredlRepl aced 2001 Replacement No No

7. Description of Work:

This plan was for the replacement of two 90 degree elbows on 4"EB-12-2009, piping from #21 Main Steam Header to 2-CV-3939, Atmospheric Dump Valve.

8. Tests Conducted:

Hydrostatic.C Pneumatico Nominal Operating Pressure:

Inservice: 1 Leakage:6 Functional:Q Test Temperature:

524 Deg. F Pressure:

846 psi.

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-112 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remnarks:

A Section Xi System Leakage Test of the affected component was performed durnga the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section XI required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symrbol Stamnp:

N/A Certificate of Authorization No.: N/A Expiration Date:

NIA.

Signed:

Owero es Dsige, il Engineering Technician Date:

06/05/2003 Certificate of Inservice Inspection 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descrnbed in this Owner's Report during the period C 1Z5` Z, to 474 7-0 3

,and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures descrnbed in this Owner's Report in accordance with the requirements of the ASME Code, Section )I.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furtherrnore, neither the Inspector nor his employer shall! be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

tozg4 Commissions:

6~i38 Z gfz,8r Ah A ge In s peo s ig-n a t ure National Board. State, and EK orsemnents Date-Q,-,-

Z3,200s3_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner.

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

0611812003 Sheet I of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2003-2-024, MWO No. 2200101349 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One

4. Identification of System:

SystemNumber 052 System Name:

Safety InjectIon 5.(a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, ox Stamped Built Replacemen (Yes or No)

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification 1977 Repaired/RepI Valve Velan Engineering Co.

SN: V1090 Wedge Velan Inc.

51582-GX SN: 3559 NIA

22A Safety Injection Tank Motor Operted Isolation Valve N/A Wedge, 12 In. Gate, Velan PIN:

8959-097N440, ASME SA-182, Gr. F316, Drawing #12320-0001, Item #12 1977 Repalred/Repi aced 1990 Replacement No No

7. Description of Work:

This plan was for the work and parts needed to rebuild 2-MOV-644, #22A Safety Injection Tank Motor Operated Isolation Valve.

8. Tests Conducted:

Hydrostatic:Q PneumaticO Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice:

Leakage: a Functional: 5 Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/18/2003 Owner or er'sbesignee,Tifle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3 - ZS-0?

to _:-C.

-°3 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

/18 GZZ 6 A MJ.fr d/7' Inspetor' ignature National Board, Stafe, and Endorsements Date:

2 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0610512003 Sheet I of L-1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit.

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-031, MWO No. 2200102593 (address) 3.WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: NI[

SectionXl Class:

One

4. Identification of System:

System Number 052 System Name:

Safety Inlectlon 5.(a) Applicable Construction Code and Class:

ASME B16.5, 1968 Edition, Steel Pipe Flanges and Flanged Fittings NPS 1/2" thru 24" & CCase N-10 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Cormponet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Valve YWan Enginnering Co.

2-CKVSI-237 Disc Velan Valve Corporation Stud Veian Engineering Co.

Nut Velan Engineering Co.

404387 SN: 7559 53907-GX Heat Code: V5 & B4 70899-GX Heat Code: V30 90247-GX Heat Code: V50 N/A

22B Reactor Coolant Loop Safety Injection CheckViLve N/A Disc, Velan, 12 In. 1500 lb. Check Valve, ASME SA-182, Tp. F316, Drwg. 12124-0001, Item #3 N/A Stud, Cover, 1 7/8 In. X 8 TF1, ASME SA-193 Gr.B7, 12 In. 1500 lb. Check, Dnrg. 12124-0001, Item

18 NIA Nut, Hex, Cover; 1 7/8 In. X 8 TPI, SA-194 Gr7, 12 In., 1500 lb.

Check, Drwg. 121244001, Item

17 N/A Nut, Hex, Cover, 1 7/8 In. X 8 TPI, SA-194 Gr7, 12 In, 1500 lb.

Check, Drwg. 12124-4001, item

17 1977 Repalred/Repl aced 2002

- Replacement 1991 Replacement 1992 Replacement 1994 Replacement.

No No No No No Nut Velan Engineering Co.

7. Description of Work:

This plan was for rebuilding 2-CKVSI-237, #22B Reactor Coolant Loop Safety Injection Check Valve.

8. Tests Conducted:

Hydrostatic:Q PneumaticU Pressure:

N!IA psi.

Nominal Operating Pressure:

Inservice: C Leakage: C Functional: Q Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

-- I Sheetlof A; 3

FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements.

The replacement valve wedae/plua/disc/trim received a Construction Code Surface Examination at the request of the resident ANII.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section X.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/05/2003 Owner or r's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period S-z 3-02. to S-/S

- o

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

A./SS za A

44 t V Inspector's Signature National Board, State, and Endorsements Date:

200 3 61

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert CIffs Nuclear Power Plant, Inc.

(name)

Date:

06117/2003 Sheet 1 of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-070b, MWO No. 2200103213 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

One

4. Identification of Systemn System Number 041 System Name:

Chemical Volume Control 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National

. Board No.

Other Identification Piping System Bechtel 2"CC-5-2006 Nut Mackson Inc.

400066 Heat Code:

n]cx Alilthread Rod Nova Machine Products Corp.

Flange DuBose National Energy Services Inc.

402325 Ht.#: 69541 N/A

21 Regen. Heat Exch. to #21A RCS Cold Leg Loop NIA Nut, Heavy Hex, 7/1 In. X 9 TPI, ASME SA-194 Gr. 2R N/A Rod, Alithread, 7/8 In. X 9 TPI, ASME SA-193 Gr. B7 N/A Flange, 2 In., Sch 160, 1500 lb.,

Large Tongue, Weld Neck, ASME SA-182, Tp:F 316 1977 Repalred/Repl aced 2000 Replacement 2000 Replacement 2003 Replacement No No No No 409374 Ht. Code:

Btu

7. Description of Work:

This plan was for the removal and reinstallation of three test connections for better accessibility and for the piping, flanges and fasteners needed to support the replacement of 2-CKVCVC-435, #21 Regen. Heat Exch.

to #21A RCS Cold Leg Loop CV By Pass Check Valve.

8. Tests Conducted:

Hydrostatic:[

Pneumatico Nominal Operating Pressure:

Inservice: 0 Leakage: l Functional:E Test Temperature:

375 Deg. F Pressure:

2355 psi.

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was Performed to satisfy Section Xl Pre-Service NDE Requirements.

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlReplacement conforms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp:

NIA Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/17/2003 Owner or Owner's Designee, tile Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z-41-03 to 6-7-03 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

MI 0>g

)SX ommissions:

2SJZZG6 A JA, 9Z-4 Inspe ure National Board, State, and Endorsements Date Z 0, 200

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner.

Calvert Cliffs Nuclear Power Plant, Inc.

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

05123/2003 Sheet I of 2 (address)

Calvert Cliffs Nuclear Power Plant (name)

2. Plant:

Uniti Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-014b, MWO No. 2200103623 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stanmp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System SystemNumber 064 SystemName:

Reactor Coolant System 5.(a) Applicable ConstructionCode and Class:

ASME B&PV Code Sect. lIl, 1965 Edition, Winter 1967 Add; Class A CCases: 1335-2, 1336, 1359-1 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Pressure Vessel Combustion Engineering CE-67108; CE-67208 20912 Unit Two Reactor Vessel & Head 1971 Repaired/Repl aced No

7. Description of Work:

This plan was for the Unit Two Reactor Vessel Head Vent Piping Penetration nozzle J-groove welds. It allows for up to 1/8" of metal removal on the J-groove welds In an attempt to remove any defects if possible.

8. Tests Conducted:

Hydrostatic:5 Pneumatic l

Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: C Leakage: C Functional: E Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xl Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

/;,S/,

i IY'1 Engineering Technician Date:

05123/2003 Owner or Owner'seDesignee, icle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-j

-03.. to M/

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

g2a>z Commissions:

</S,6 2-if AA'

!)6 In WtoA Signature National Board, State, and Endorsements Date:

tZZ 200.3

FORM NIS.2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet 1 of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-065a, MWO No. 2200200044 (address)

(P.O. no., job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

Tye Code Symibol StaN. : N (name)

Authorization No.: N Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of System:

System Number 0 64 System Name:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves,1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Valve Veian Engineering SN: 154 N/A Pressurizer Isolation Block Valve 1977 Repaired/Repl Yes Co.

for 2-ERV-404 aced Gate Valve Flowserve 405820 SN: ES06T-NIA Valve, Gate, 2 1/2 In, 1703 lb.,

2002 Replacement Yes Corporation 1-4 Sch. 160 Buttwelded, Flowserve PIN W01-25821, ASME SA.351 Gr. CF8M

7. Description of Work-This plan was for the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.

8. Tests Conducted:

Hydrostatic:

PneumaticO Nominal Operating Pressure:

Inservice: 0 Leakage: 2 Functional:[

Pressure:

2226 psi.

Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section XI Pre-Service NDE Requirements.

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section XI SurFace Examination of the affected component was performed to satisy Section XI Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement confiorms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp:

NIA Certificate ofAuthorizationNo.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 Owner or O Des gnee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /Z 0-CZ to.S,

2.

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

A./8 e Z2C A

-Cp 47'7 Inspector's Signature National Board, State, and Endorsements Date::

2k!p 2003_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0611912003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit One 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-065b, MWO No. 2200200044 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date:

A Section XI Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

SystemNumber 064 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Other Identification Piping System Bechtel Concentric Consolidated Reducer PowerSupply 4"CC-10-2002 408690 Ht.: F8745 N/A PressurizerPipingto2-MOVA405 19M Repalred/Repl aced N/A ReducerPipeConcentrIc,4n. X 2002 Replacement 2 1/2 In, Sch. 120 X 160, ASME SA-403, Gr. WP316 No No

7. Description of Work:

This plan was for the piping/fittings In support of the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.

8. Tests Conducted:

Hydrostatic:0 PneumaticO Pressure:

2226 psi.

Nominal Operating Pressure:

Test Temperature:

bTsvice: 0 Lakge: 0 Functional: 5 644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakace Test of the affected component was performed during the sstem conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

A Section Xl Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenalrlReolacsmrnt conforns to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A o f*11 A d 2

/

Charles H.

Ballard Signed:

G o

d HE, Alu EngineeringTechnician Date:

06/19/2003 Owner or Owner's Msijige Titfle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period / Z-/8

-d Z.

to.5-

?- -Q0'

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Inspe~c<<Sign~atu Commissions:

<//S

22. Ze 4Air

,r i)

A

(/b lnspecto/s Signature National Board, State, and Endorsements Dat:

04~

4,-2003 _

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0611912003 Sheet I of 2 (address)

Calvert Cliffs Nuclear Power Plant

2. Plant:

(nare)

Unit.

Two R&R No. 2002-2-065c, MWO No. 2200200044 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. WorkPerformed by:

Calvert Cliffs Nuclear Power Plant Di (name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: NIA Section XI Class:

One (address)

4. Identification of System:

SystemNumber 064 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 EditIon, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Componet Name of Manufacturer ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel 314"CC-10-2009 NIA Pressurizer Piping to 2-SX-6450 1977 RepairedlRep]

nced No Angle DuBose National 400428 Ht.: JC1808 Energy Services Inc.

Pipe Tioga Pipe Supply 402564 Ht.: L42618 Co. Inc.

Coupling DuBose National 54906-GX Heat Energy Services Code: EPM Inc.

Rod Allied Group 39264 ft.#: 8990981 N/A Angle, 4 in. X 4 In. X 1/4 In, ASME SA-36 N/A Pipe, 314 In. Sch. 160, ASME SA-376, TP-316 N/A Coupling, 3/4 In., 6000 lb.,

Socketweld, ASME SA-12, Gr.

F316 I/A Rod, Alithread, 3/8 In. X 16 TPFI ASME SA-193 Gr. B7 2001 Replacement 2001 Replacement 1992 Replacement 1999 Replacement No No No No

7. Description of Work:

This plan was for the 3/4" piping/fittings/material in support of the replacement of 2-MOV-405, #21 Pressurizer Isolation Block Valve for 2-ERV-404.

8. Tests Conducted:

Hydrostaic:Q Pneumaticj Pressure:

NtA psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: Q Functional: C Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in sUpDOrt of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance

________cnrsot We certify that the statements made in this report are correct and that this RenalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A A //7

/'

Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 Owner or wer's Designee, Titc Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 1Z -e0- O Z.

to S - ZOD3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owneres Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

k'A 8 2.

A,. L W,06 t

Inspector's Signature National Board, State, and Endorsements Date 2 2003 6'

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657.

(address)

Date:

06/1812003 Sheet I of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-068a, MWO No. 2200200279 (address)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Dite: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

Oni (address)

4. Identification of System:

System Number 041 SystemName:

Chemical Volume Control De 5.(a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME '

.Repaired, Code Year Replaced, ox Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Valve Velan Engineering Co.

SN: 41-SIN N/A

21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray Check Valve N/A Valve, Nozzle Check, 2 In., 1500 lb, Large Groove Flanged end connectIons, Enertech, Tp. KRV 1977 Repalred/Repl aced Yes Yes Check Valve Enertech Inc.

408934 SN: 11262 2002 Replacement

7. Description of Worki This plan wass for the work needed to replace 2-CKVCVC-1 85, #21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray Check Valve.

8. Tests Conducted:

Hydrostatic:0 PneumaticO Pressure:

2355 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: EZ Functional: 0 Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renair/Renlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

g

6 EngineeringTechnician Date

06/18/2003 Owner or Owner's Signee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period t

"C'3 to S.- 27-03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: AIRS

-2.

-AAJ Z Go G)

I&P'ctle's s ignature National Board, State, and Endorsements Date: U 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(narne)

Date:

06/1812003 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

I Want.

Calvert Cliffs Nuclear Power Plant Sheet I of fL Unit:

Two A -

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-068b, MWO No. 2200200279 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: Ed Section Xl Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 041 System Name:

Chemical Volume Control 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect X1 Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel Z"CC-5-2003 Pipe Nut DuBose National Energy Services Inc.

Mackson Inc.

Allthread Rod Nova Machine Products Corp.

Coupling Consolidated Power Supply Flange DuBose National Energy Services Inc.

400298 Ht: 32789 408227 Hta: S44018 402325 Ht: 69541 87523-GX Heat Code: EAA 409374 Ht. Code:

BH1 NIA

21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray NIA Pipe, 2 In, Sch. 160, ASME SA-376, Tp. 316 N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, ASME SA-194 Gr. 2H N/A Rod, Allthread, 7/S in. X 9 TPL, ASME SA-193 Gr. B7 NIA Coupling, 2 In., 6000 lb.,

Socketweld, ASME SA-182, Gr.

F316 N/A Flange, 2 In., Sch 160, 1500 lb.,

Large Tongue, Socketwed, ASME SA-182, Tp. F316 1977 Repalred/Repi aced 2000 Replacement 2002 Replacement 2000 Replacement 1994 Replacement 2003 Replacement No No No No No No

7. Description of Work:

This plan was for the piping, fittings, flanges and fasteners needed to support the replacement of 2-CKVCVC-185, #21 Regen. Heat Exch. to #21 Pressurizer Aux. Spray Check Valve.

8. Tests Conducted:

Hydrostatic:Q Pneumaticj Pressure:

2355 psi.

Nominal Operating Pressure:

Irservice: C Leakage: 2 Functional: D Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

II-Sheet : of 4L FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements.

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RevalrlReplacement conforms to the rules of the ASME Code, Section MI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

gineering Technician Date:

06/18/2003 Owner or Owners 6eszgnee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 0- '/1-O3 to 5-Z7-a3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section 7a.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

J

'Z dZ7Z>

Ml) 3 9'7 lnspe~~es Si ature National Board, State, and Endorsements Date:!Qzx,~ 7-,

200.3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

06/19/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-039, MWO No. 2200200869 (address)

(P.O. no., job no., etc.)

or.(eA oaoPerford by Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A

3.

Work Performed by:me)Authorization No.: N/A Exp Date:

M 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of System:

SystemNumber 064 System Name:

Reactor Coolant System 5.(a) Applicable Construction Code andClass:

ASME B&PV Code Sect. 111,1968 Edition, Winter 1968 Add; Class A, CCases N-2, N-10 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Valve Dresser Industrial SN: EV-02950 N/A Unit #2 Pressurizer Safety Relief 1977 Repaired/Repl Yes Valve Co.

Valve aced Relief Valve Dresser Industries 402625 SN: SN-N/A Valve, Consolidated Closed 2001 Replacement Yes Inc.

04375 Bonnet Maxiflow Safety; 2-112 In.

Model 31739A, only for RV 200 location.

7. Description of Work-This plan was for the replacement of 2-RV-200, Unit-1 Pressurizer Safety Valve.

8. Tests Conducted:

HydrostaticO PneumaticO Nominal Operating Pressure:

Inservice: 0 Leakage:0 Functional: 0 Pressure:

2226 psi.

Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x II in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenaIrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A

/9.479 w

7

/Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 Owner or Owner esigtiEe, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period

/

-C23 to S-/3/-O 3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Ž°1>g JO C C'Commissions: Al!

6rZ=Ze, fAfL

/lA s Inspector's Signature National Board, State, and Endorsements Date: Qtk--Z 20035_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

0610512003 Sheet 1 of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No; 2002-2-040, MWO No. 2200200871 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

3 Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A

3.

Work Performed by:me)Authorization No.: N/A (name)

Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of System:

System Number 064 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B&PV Code Sect. III, 1968 Edition, Winter 1968 Add; Class A, Chases N-2, N-11 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No..

Other Identification 1977 Repaired/Repi Valve Dresser Industrial Valve Co.

Relief Valve Dresser Industries Inc.

Disc Dresser Industries Inc.

SN: BM-07949 402625 SN: BS-03213 95597-GX SN:

ACM75 N/A Unit #2 Pressurizer Safety Relief Valve N/A Valve, Consolidated Closed Bonnet Malflow Safety; 2-1/2 In.

Model 31739A, only for RV 201 location.

N/A Disc, Maxiflow Reliet Valve, 2 1/2 In, Model 31739A, Dresser P/N 1840404N, ASME SB-637 Gr. 688 1977 Repaired/Repl aced 2001 Replacement Yes Yes Yes 1995 Replacement

7. Description of Work:

This plan was for the replacement of Unit-2 Pressurizer Safety Valve, 2-RV-201.

8. Tests Conducted:

HydrostaticU PneumaticQ Pressure:

2226 psi.

Nominal Operating Pressure:

Inscrvice: al Leakage: 6Z Functional: El Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xi Pre-Service NDE Requirements.

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepalrlRenlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

G Engineering Technician Date:

06/05/2003 Owner or Owees Designee, Title Certificate of Inservice Inspection L the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period

/-8 3

to 74-7-0 o3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,4 DvZ u

(,

~

Commissions:

xIAA 8 Zaz C -OA 95

/

.io Inspecto Signature National Board, State, and Endorsements Date: Q',

/-&

2003_

1.

6'/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0610512003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-030, MWO No. 2200201257 (address)

(P.O. no.,job no.. etc.)

3.W~

rforcd by Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A

3. Work Performed by Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

One (address)

4. Identification of Systenr System Number 064 System Name:

Reactor Coolant System 5.(a)ApplicableConstructionCodeandClass:

ASME B&PVCode Sect. 111,1968 Edition,Winter 1968Add; Class A, CCases 1581, N-2, N-10 (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Valve Dresser Industries SN: BY11098 N/A Unit #2 Pressurizer Electromatic 1977 Repaired/Repi No Power Operted Safety Valve aced Bellows Dresser Industries 404221 Flange Ht.#:

NIA Bellows, Assembly (Pilot), PN:

2001 Replacement No Assembly Inc.

66271A 184850SN, SC Flange ASTM A-479, Tp. 316L, BGE Drwg #12965-0022 Item S

7. Description of Work:

This plan was for the rebuilding of 2-ERV-404, the Pressurizer Electromatic Power Operated Relief Valve.

8. Tests Conducted:

Hydrostatic:Q PneumaticO Nominal Operating Pressure:

Inservice: C Leakage: 3 Functional: Q Pressure:

2226 psi.

Test Temperature:

644 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings maybe used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numibered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/05/2003 Owner or OwneAs Designee, Tit Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period _

__-8o3 to 1-2-0-t2?

, and state to the best of my knowledge and beliet the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

/J3 Nila-z Sa A

nI, Inspeco' S(ntuNational Board, State, and endorsements Date:

3ua, 200.3 6

FORM NIS-2 OWNERS REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

06/0512003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two t No. 2002-2-069a, MWO No. 2200201333 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&U (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 041 SystemName:

Chemical Volume Control

5. (a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

'ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification 1977 Repalred/Repi Valve Velan Engineering Co.

2-CKCVCVC-186 Check Valve Enertech Inc.

408934 SN: 11258 N/A

21 Regen. Heat Ezch. to #22B RCS Cold Leg Loop Check Valve N/A Valve, Nozzle Check, 2 In, 1500 lb., Large Groove Flanged end connections, Enertech, Tp. KRV 1977 Repaired/Repi aced 2002 Replacement Yes Yes

7. Description of Work:

This plan was for the replacement of 2-CKVCVC-1 86, #21 Regen. Heat Exch. to #22B RCS Cold Leg Loop Check Valve. ES200100689-000 allowed for the replacement of the existing type valve with a new design check valve.

8. Tests Conducted:

Hydrostaticf:]

Pneumatico Pressure:

2355 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: E Functional: ]

Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1I in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Reoair/ReDlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/05/2003 Onor Ow-ner' eig-nee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid comnnission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z -

"/- 0' to S-4 - 03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,&4 A6J 4J~iZ2&va.. Commissions: F/'e2Z A.'2 2g~r Inspectos ignature National Board, State, and Endorsements Date:

200

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

06/0512003 Sheet I of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2002-2-069b, MWO No. 2200201333 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One

4. Identification of System:

System Number 041 SystemrName:

Chemical Volume Control

5. (a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oj Stamped Built Replacemen (Yes or No)

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel 2"CC-5-2004 Pipe Nut DuBose National Energy Services Inc.

Mackson Inc.

400298 Ht #: 32789 408227 Ht.#: S44018 402325 Ht#: 69S41 409374 Ht. Cede:

BHl & BHZ N/A

21 Regen. Heat Exch. to #22B RCS Cold Leg Loop N/A Pipe, 2 in., Sch. 160, ASME SA-376, Tp. 316 N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, ASME SA-194 Gr. 2H N/A Rod, AlIthread, 7/8 In. X 9 TPI, ASME SA-193 Gr. B7 N/A Flange, 2 In., Sch 160, 1500 Ib.,

Large Tongue, Weld Neck, ASME SA-1 82, Tp. F 316 1977 Repaired/Repl aced 2000 Replacement 2002 Replacement 2000 Replacement 2003 Replacement No No No No No AlIthread Rod Nova Machine Products Corp.

Flange DuBose National Energy Services Inc.

7. Description of Work:

This plan was for the replacement of piping, flanges, hangers and fasteners on 2"CC-5-2004 needed to support the replacement of 2-CKVCVC-1 86, #21 Regen. Heat Exch. to #22B RCS Cold Leg Loop Check Valve.

8. Tests Conducted:

Hydrostatic:fl PneumaticCl Pressure:

2355 psi.

Nominal Operating Pressure:

Inservice: O Leakage: 6 Functional: Q Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements.

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section XI Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepairlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp: _ N/A Certificate of AuthorizationNo.: N/A Expiration Date:

N/A 00gned:

o/j, Charles H. Ballard Signed

C/St9° a

r e

Engineering Technician Date:

06/05/2003

-Owner or Mvnrs Designee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z 9-0.3 to S-.

-0

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

1ns4 jNin odZ Commissions:

a Z

B oard. a EWno Inspecltore's ignature National Board, State, and Endorsements Date: (Zd 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0611912003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-037, MWO No. 2200202486 (address)

(P.O. no. job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: NIA (name)

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section Xl Class:

Two (address)

4. IdentificationofSystem:

SystemNumber 061 SystemName:

Containment Spray

5. (a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, oi Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Valve Masonellan SN: H-59104-1 NIA

21 Containment Spray Header 1977 RepalredfRepl No InternatIonal Inc IsolatIon Control Valve need Valve Plug Masonellan 41449-GX SN:

NIA Plug, 8 In. Masonellan Valve, 1990 Replacernent No Dresser CIO A12421-'

ASTM A-479, Tp. 316, PIN:

Eastern Controls 013439-010-1N3

7. Description of Work:

This plan was for the rebuilding of 2-CV-4150, #21 Containment Spray Header Isolation Valve.

8. Tests Conducted:

Hydrostatic:]

PneumaticO Nominal Operating Pressure:

Inservice: El Leakage: E0 Functional: C]

Pressure:

N!A psi.

Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1 1 in., (2) information in Items l through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

The replacement valve wedce/plua/disc/trim received a Construction Code Surface Examination at the request of the resident ANII.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RealrRelacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

,',iS

/

g EngineeringTechnician Date:

06/19/2003 OWne Owner'o s Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period &- Z.1 - 0Z7-to.- /.O and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ns-ecto'sigatureNoa addia anonsd EndOremt Inspector's Signature National Board, §tate, and Endorsements Date:

200 3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

06/1812003 Sheet 1 of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-003a, MWO No. 2200203541 (address)

3. Work Performed by.

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section X[ Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

SystemNumber 0.41 SystemName:

Chemical Volume Control 5.(a) Applicable Construction Code and Class:

ASME Draft Code for Pumps & Valves, 1968 Edition, March 1970 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacernen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification

-~~ ~~~~~~~~~~~~~~~~~~~~~~~17 eardRp Valve Velan EngIneerlng CO.

2-CKVCVC-187 Check Valve Enertech Inc.

408934 SN: 11261 N/A

21 Regen. Heat Exch. to #21A RCS Cold Leg Loop Check Valve N/A Valve, Nozzle Check, 2 In., 1500 lb., Large Groove Flanged end connections, Enertech, Tp. KRV 1977 RepslredRepl aced 2002 Replacement Yes Yes

7. Description of Worlc This plan was for the work needed to replace 2-CKVCVC-1 87, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop Check Valve.

8. Tests Conducted:

Hydrostatic:Q PneumaticC Pressure:

2355 psi.

Nominal Operating Pressure:

Inservice: C]

Leakage: i Functional: Q Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakaae Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of AuthorizationNo.: N/A Expiration Date:

N/A

/-O~~< Charles H. Ballard Signed:

Engineering Technician Date:

06/182003 Owneror er signet Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period

-2 '1-05 to 5-ZS-03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: Al8e ZZ6 4zi

.,< i 4

Insktrelsign'a-ture National Board, State, and Endorsements Date:

70, 2003 C,

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

0611812003 Sheet 1 of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2003-2-003b, MWO No. 2200203541 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 041 SystemName:

Chemical Volume Control 5.(a)ApplicableConstructionCodeandClass:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Oter Identification Piping System Nut Bechtel Mackson Inc.

Allthread Rod Nova Machine Products Corp.

Flange DuBose National Energy Services Inc.

Pipe Dulose National Energy Services Inc.

2"CC-5-2005 406783 HtaS4401I 402325 Ht.#: 69541 409374 Ht. Code:

BHI 400298 Ht #: 8324H NIA

21 Regen. Heat Exch. to #21A RCS Cold Leg Loop N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, ASME SA-194 Gr. 2H NIA Rod, Allthread, 7/E In. X 9 TPI, ASME SA-193 Gr. B7 N/A Flange, 2 In., Sch 160, 1500 lb.,

Large Tongue, Weld Neck, ASME SA-182, Tp. F 316 N/A Pipe, 2 In., Sch. 160, ASME SA-376, Tp. 316 1977 Repaired/Repl aced 2002 Replacement 2000 Replacement 2003 Replacement 2000 Replacement No No No No No

7. Description of Work-This plan was for the piping, flanges, fasteners and hanger support work needed to support the replacement of 2-CKVCVC-1 87, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop Check Valve.

8. Tests Conducted:

Hydrostatic:O PneumaticJ Pressure:

2355 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: E Functional: 0 Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-1 Visual Examination of the replacement threaded fasteners was performed to satisfy Section Xl Pre-Service NDE Requirements.

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section XI Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

Code Case N-416-1 was invoked to satisfy Section XI required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RepairlReplacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/18/2003 Oeror Own~ers Mignee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period Z-City 3

to Z

QV3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

1J&387ZZcA~ir f f G517 Inspector's S atu.

National Board, State, and Endorsements Date:-4a< 7-0 2003

FORM NIS-2 OWNERS REPORT FOR REPAIR I REPLACEMENT ACTITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

Date 1211012002 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Sheet 1 of 3.

2. Plant Calvert Cliffs Nuclear Power Plant (name)

Unit.

Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-043, MWO No. 2200203549 (address)

3. Work Perform by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no.,job no., etc.)

Type Code Symbol Stamp: NLA Authorization No.: N/A Exp Date:

A Section XI Class:

1650 Calvert Cliffs Parkway, Lusby, MD 20657 Two

, -j

\\

4. denfication of System; SystemNumber.0q41 SystemName:

Chemical Volume Control 5.(a) Applicable Construction Code and Class:

Combustion EngineeringSpec 8067-487-403 For Reciprocating C f a rg~d1 n

r eu-mp (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Mamufacturer Manufactures Serial Number National Board No.

Other Identification ASME

- Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

No Pump Combustion Engineering Stud ABB Combustion Engineering Stud ABE Combustion Engineering Reod Energy & Process

..Corporation Allthread Rod Nova Machine Products Corp.

Cylinder ABB Combustion Engineering SN: 2037 13453-GX Ht.#M60071 70353LNP HL#M50766 406304 Ht# M60635 402325 Ht#69541 15369-MX SN 604878-001 408706 HtJ 38700 408706 Ht.# 38700 NIA No. 21 Charging Pump N/A Stud, Fluid CylInder to Frame, I 3/8 In. X 6 TP1 X7 2 In, Chrome Plated, PIN 2408000 N/A Stud, Top Cover Plate, I 2 In. X 6 TPI X 5S in, Chrome Plated, Tapered, P/N 2400940 N/A Rod, Allthread, 5/S n. X 11TPI, SA-193 Gr. B7 N/A

Rod, llithread, 718 In. X 9 TPI, ASME SA-193 Cr. 87 N/A Cylinder, Fluid Head, Armco Charging Pump J-531-M6DF, ASTM A 705, Tp. XM-12, BCE Dwg. 12105-0044 NIA Stud, Fluid Cylinder to Frame, 1 3/8 ln. X6TrlX7 12 In.,

Chrome Plated, PiN 2408000 NIA Stud, Top Cover Plate, 1 1/2 In. X 6 TPI X 51 /in, Chrome Plated, Tapered, PIN 2400940 3988 Repalred/Repl aced 1996 Replacement 1995 Replacement 2002 Replacement 2000 Replacement 1989 Replacement 2002 Replacement No No i

No No No No No I

Stud Stud Consolidated Power Supply Consolidated Power Supply 2002 Replacement

7. Description of Worlc This plan was to allow for the rebuilding of #21 Charging Pump.

8. Tests Conducted:

HYdnrwtic:O PnennaticO Nominal Operating Pressure:

Inservice 0 Leakage: Ea Functional: Q Pressure:

2360 psi.

TestTemperature:

120 Deg. F

Sheets 3.f X.

FORM NIS-2 (Back)

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in.,

(2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

9. Remarks:

A Section XI System Leakage Test of the affected component was performed durinc the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance co_______toth We certifyr tat the statements made in this report are correat and thatis RethairReosacement conforms to He rules of the ASME Code, Section X1.

Type Code Symbol Stamp:

NIA Certificate of Authorization No.: N/A Expiration Date:

N/A

//

t7 Go

,D

/

Charles H. Ballard Signed:

Z Engineeing Technician' Date:

12/10/2002 Owner or Owner's DEsignea, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Jolnston, RI have inspected the components described in this Owner's Report during the period to c I 03 and state to the best of my knowledge and belief the Owner has performed examirtftiofs and taken corre Ye asures described in this Owner's Report in accordance with the requirements of the ASMB Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owners Report. Furthermore, neither the Inspector nor his employer shall b ae in any manner for any personal injury or property damage of a loss of any kind arising from or connected this ecti

ssions:

A17fZZ wa/s p94 in 4 ignature National Board, State, and Endorsements Date:

200 3_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner Calvert Cliffs Nuclear Power Plant, Inc.

Date:

06117/2003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2002-2-066b, MWO No. 2200203695 (address)

(P.O. no., job no., etc.)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A (name)

Authorization No.: N/A Exp Date:

Da 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

Two (address)

4. Identification of System:

System Number 052 SystemName:

Safety Injection

5. (a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Name of Name of Manufacturers National Other Year Replaced, ot Stamped Componet Manufacturer Serial Number Board No.

Identification Built Replacemen (Yes or No)

Pipe Support Bechtel 10"GC1-2002 N/A

21 LPSI Pump Discharge Check 1977 Repalred/Rept No Valve Pipe Support aced Strut, Sway Anvil International 409318 N/A Strut, Sway, Grlnnell Fig. 21IN, 2002 Replacement No Inc. (Grinnell Pipe Size 2, Dwg.136004674, Item 9 Supports)'

7. Description of Work.

This plan was for the replacement of sway strut R12 on #21 LPSI Pump discharge line 2#GC-1-2002.

8. Tests Conducted:

Hydrostatic:[]

PneumaticC]

Nominal Operating Pressure:

Inservice: O Leakage:Q Functional:E Pressure:

N/A psi.

Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A s/C

(;)z#Z/t-sr2//

Charles H. Ballard Signed:

t2-wnt f Engineering Technician Date:

06/17/2003 Owner or O igne Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period /2-30 to 6-4-r--03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Z4O~f/6

<2v omrnisCommissions:

A8Bzz04 AiJX.,

6VI Inspecos gnature National Board, State, an6 Endorsements Date:

t Z

2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

05123/2003 Sheet 1 Of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by.

Calvert Cliffs Nuclear Power Plant De (name)

R&R No. 2003-2-022, MWO No. 2200300789 (P.O. no., job no., etc.)

,pt.

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 052 SystemName:

Safety Injection 5.(a)ApplicableConstructionCodeandClass:

ASME B31.1.0 1967 EditIon, CCases N-2,N-10 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components~

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Valve ITT Hammel-Dahl 2-CV-618 Nut Cardinal Industrial Products Inc.

Rod Cardinal Industrial Products Inc.

57533-GX Ht.R:

212217 88627-GX Ht.#:

8860543 N/A

21B Safety Injection Tank, Reactor Safeguards Check Valve leakage drain CV to R.W.T.

NIA Nut, Heavy Hex, 9/16 In. X 12 TPI, ASME SA-194 Cr. 2H N/A Rod, Allthread, 9116 in. X 12 TPI, ASME SA-193 Gr. 57 1977 Repaired/Rept aced No 1992 Replacement 1994 Replacement No No

7. Description of Work.

This plan was for the replacement of fastener material for 2-CV-618, #21 B Safety Injection Tank, Reactor Safeguards Check Valve leakage drain CV to R.W.T.

8. Tests Conducted:

Hydrostatic:Q Pneumatico Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice:El Leakage: 5 Functional:[

Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the nunber of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this rules of the ASME Code,Section XI.

Repalr/Replacement conforrs to the Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Signed:

Charles H. Ballard Engineering Technician Date:

05/23/2003 Owner of Owie-r-' Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 4t-03 to f- /7-O3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

24 Z

I Commissions:

rnspectoes Signature Date: Viafd Z7, 2003

/ 1 8 8 1 1 & 9 ltI L v iv

,W 4 '1 National Board, State, and Endorsements I I

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

06118/2003 Sheet I of 2

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two I No. 2003-2-013b, MWO No. 2200301027 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&IR (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(narne)

(P.O. no.. job no.. etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

Two 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System.

System Number 041 SystemName:

Chemical Volume Control 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 EditIon

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Name of Conmponet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel Pipe DuBose National Energy Services Inc.

Nut Mackson Inc.

Allthread Rod DuBose National Energy Services Inc.

Flange DuBose National Energy Services Inc.

2" CC-7-2003 400298 Ut Uh 32789 400066 Heat Code:

JlaX 48053LNP Heat #:

S16975 409374 Ht. Code:

BHZ N/A Charging Pump discharge to CVs downstream of Regen. HX N/A Pipe, 2 In., Sch. 160, ASME SA-376, Tp. 316 N/A Nut, Heavy Hex, 7/8 In. X 9 TPI, ASME SA-194 Gr. 2H N/A Rod, AlIthread, 7/8 In. X 9 TPI, ASME SA-193 Gr. B7 N/A Flange, 2 In., Sch 160, 1500 lb, Large Tongue, Socketweld, ASME SA-182, Tp. F 316 1977 Repaired/Repi aced 2000 Replacement 2000 Replacement 1996 Replacement 2003 Replacement No No No No No

7. Description of Work:

This plan was for the piping, flanges, fasteners and hanger work needed to support the replacement of 2-CKVCVC-184, #21 Regen. Heat Exchanger Inlet Check Valve.

8. Tests Conducted:

Hydrostatic:Q Pneumatico Pressure:

2350 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: i Functional: 5 Test Temperature:

108 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 1 1 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed durinq the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/18/2003 Owner drClwners Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3 -

2, to 5£ -Z -

3

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

7 @

g x

2 X

C D

Commissions: AJde Z-21A 7A/-IA 41 2) 1 Ins r's ignature National Board, State, and Endorsements DatteQ

0 200G3

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0611912003 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2003-2-018a, MWO No. 2200301119 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

Typhe Code Symbol Stamrn: N/A

3.

Work~~~erformed(naby)Authorization No.: N /A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section XI Class:

Two (address)

4. Identification of System:

System Number 083 System.Name:

Main Steam & SG Blowdown 5.(a) Applicable Construction Code and Class:

ASME B31.1.0 1967 Edition, 1972 Add (b) Applicable Sect XI Ed. for Repais/eplacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemnen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel 34"EB-1-2005 NIA

22 Steam Generator Main Steam 1977 Discharge Piping RepairedlRept aced No

7. Description of Work.

This plan was for the repairs to the eroded areas on 2-EB-1-2005, #22 Steam Generator Main Steam Discharge Piping. It is also for the cutting and rewelding of the pipe to allow access to perform repairs on 2-FO-4009 and relocate the name plate.

8. Tests Conducted:

Hydrostatic:rj PneumaticO Pressure:

851 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: 1 Functional: a Test Temperature:

525 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

A Section Xl Surface Examination of the affected component was performed to satisy Section Xl Pre-Service Requirements.

A Section XI Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

Code Case N-416-1 was invoked to satisfy Section Xi required pressure tests. Addtional Section liI Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

,g' Engineering Technician Date:

06/19/2003 Owner or Owner's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-1?-Q 3

to

-- 23-0?, and state to the best of my knowledge and belief the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X1.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ZS *64C q~ **54 Commissions: fightt 1

' AAJ 4

/'-

A DZ 6 7

Inspector's Signature National Board, State, and Endorsements Date:

zO 2003

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0611912003 Sheet 1 of 2 (address)

Calvert Cliffs Nuclear Power Plant

2. Plant:

Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-018b, MWO No. 2200301119 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no.,job no., etc.)

Type Code Symbol Stamp: IA Authorization No.: N/A Exp Date: N/A Section XI Class:

Two 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of Systemn System Number 083 SystemName:

Main Steam & SG Blowdown

5. (a) Applicable Construction Code and Class:

ASME B&PV Code Sect. III, 1971 Edition, Class Two (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System B.1.F. Inc.

2-FO-4009 N/A

22 Steam Generator Man Steam 1977 Discharge Piping Flow Restrictor Repalred/Repl aced Yes

7. Description of Work:

This plan was for the repairs/weld build-up on 2-FO-4009, #22 Steam Generator Main Steam Discharge Piping Flow Restrictor.

8. Tests Conducted:

Hydrostatic:f PneumaticC]

Pressure:

NIA psi.

Nominal Operating Pressure:

Inservice: E Leakage: 0 Functional: ED Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in suoiport of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RevalrIRsplacerment conforms to the rules of the ASME Code, Section XM.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 O ~er'r %nerlDesignee, STled Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 0O - to -Z/

3-03 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions: A/8 8e 7 Z, AA ZJ A/i A'4 7

InsP~o'es gig-n atre National Board, State, and Endorsements Date: Q 1 Z0 200Q3 a/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0611912003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. 2003-2l018c, MWO No. 2200301119 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. WorkPerformedby-Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

Two

4. Identification of System:

SystemNumber 083 SystemName:

Main Steam & SG Blowdown 5.(a) Applicable Construction Code and Class:

ASME B31.1.0 1967 Edition, 1972 Add (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, ox Stamped Built Replacernen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel 34"ES-1-2004 N/A

21 Steam Generator Main Steam 1977 Discharge Piping Repalred/Rept aced No

7. Description of Work:

This plan was for the relocation of the name plate for 2-FO-3990, #21 Steam Generator Main Steam Discharge Piping Flow Restrictor.

8. Tests Conducted:

Hydrostatic:C]

Pneumatic1 Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: ] Leakage: a Functional: a-Test Temperature:

NIA Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings maybe used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form

W.-

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrIReacement confor to the rules of the ASME Code, Section Xl.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A I /

/ 7 I W,

/

Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 Owner or cO~w.res Designee. Tite-Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-/L 9-O 2 to 5L-7 3 -0 A and state to the best of my knowledge and belief the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

6J8 Z

6 2.t O4C fL 7

bicto/s -Signature National Board, State, and Endorsements Date: (God te:o 2003_

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0512312003 Sheet 1 of 2

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-023, MWO No. 2200301603 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P-O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

Exp Date: N/A Section XI Class:

One

4. Identification of System:

System Number 064

. SystemrName:

Reactor Coolant System

5. (a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect X1 Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Nane of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Bechtel Tee Parker Hannlfin Corp 1" & under CC-9 86944-GX Heat Code: 493H 407857 Heat Code:

CHMI N/A Reactor Cooling Sys.

1970 Repalred/Repi Instrumentatlon aced N/A Tee, Union, 3/4 In, Parker 1993 Replacement Hannifin, P/N 12-84.JBZ-SS, ASTMJASME A/SA182 or A/SA479, Tp. 316 N/A Plug, 1/2 In, Parker Hannifin P/N 2002 Replacement SFNZ-SS, ASTM/ASME A/SA182 or A1SA479, Tp. 316, No No No Plug Parker Hannifin Corp

7. Description of Work:

This plan was for the work and parts needed to replace the Test Tee and Plug on the Low Pressure side of 2-PDT-1 11 B, Reactor Cooling System Instrumentation.

8. Tests Conducted:

Hydrostatic:0 Pneumatica Nominal Operating Pressure:

Inservice: C Leakage: Q Functional: E]

Test Temperature:

N/A Deg. F Pressure:

NIA psi.

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x II in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

I W-Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

No Secfton Xl Pre-Service NDE was performed in support of this activitv.

Applicable Manufactureres Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: NIA Expiration Date:

N/A Charles H. Ballard Signed:

LIZ Engineering Technician Date:

05/23/2003 C

Owneir dFOwnees Designee, Titr Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owneres Report during the period 3-2. '{-I to and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

}g L 9Czcc

Žrn missCommissions: A

'8ZZa 4/

W Inspectors Signature National Board. State, and Endorsements Date:,AzzM gmZz 2003 61

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0610512003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Calvert Cliffs Nuclear Power Plant (name)

2. Plant:

Unit:

Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. 2003-2-025, MWO No. 2200301643 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: NIA Authorization No.: N/A Exp Date: N/A Section X1 Class:

Two 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

SystemNumber 052 SystemName:

Safety injection 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class Two (b) Applicable Sect XI Ed. for RepairsTReplacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Narneof Name of Comuponet Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

.~ ~ ~ ~~~~~~~~~~~~~~~~~~17 ReardRp Pipe Support Bechtel 6"GC3-2001 Bar DuBose National 400428 Ht: JB4309 Energy Services Inc.

N/A HPSI Pump Suction from SD Cooling HX Discharge N/A Bar, Flat, 2 In. x 1/4 In., ASME SA-36, Carbon Steel 1977 Repaired/Repi aced 2001 Replacement No No

7. Description of Work:

This plan added a shim plate and fillet welds to hanger R1 3 on line 6"GC3-2001.

8. Tests Conducted:

Hydrostatic:Q PneumaticQ Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: a Functional: a Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. xI in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section XI VT-3 Visual Examination of the affected component support was performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RenalrlReplacement conforms to the rules of the ASME Code, Section )U.

Type Code Symbol Stamnp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A so/

R

~~~~~~~~~Carl es H.

Ballard Signed:

Engineering Technician Date:

06/05/2003 Owner ns itgnee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 3-3Z7 -0 to A/-7-Q

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

AW, t)e zbdf Comnnissions: 6JBoZZ4, 'A/

h41 7

Inspe to S

ature National Board, State, and Endorsements Dat:

z4.&- 6.2003.

a/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner (name) 1650 Calvert Cliffs Parkway; Lusby,_MD 20657 Date:

0610512003 Sheet 1 of 2 (address)

Calvert Cliffs Nuclear Power Plant

2. Plant:

(name)

Unit:

Two R&R No. 2003-2-028, MWO No. 2200301748 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

(nane) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no.job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

Two

4. Identification of System System Number 041 System.Name:

Chemical Volume Control 5.(a) Applicable Construction Code andClass:

ASME B&PV Code Sect. III, 1995 Edition, 1996 Add., Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Valve Enertech SN: 11260 N/A

21 Regen. Heat Exchanger Inlet Check Valve (Containment Isolation)

N/A Valve, Nozzle Check, 2 In., 1500 lb, Large Groove Flanged end connections, Enertech, Tp. KRV 1977 RepairedfRept aced 2002 Replacement Yes Yes Check Valve Enertech Inc.

408934 SN: 11263

7. Description of Work:

This plan was for the replacement of 2-CKVCVC-184, #21 Regen. Heat Exchanger Inlet Check Valve.

8. Tests Conducted:

Hydrostatic:D Pneumatic{l Pressure:

2350 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage:63 Functional: E Test Temperature:

108 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form

U l-Sheet2of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was performed during the system conditions listed In section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlReolacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/05/2003 Owner or Owner's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period A S-03 to 4e-Z.O - c23

.and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

/ 2 2 L J 4G u s

Commissions: A 92ZZ<,d 74AA/-

fln S Inspectores Signature National Board, State, and Endorsements Date:QZ&&e~

20O _5

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0610512003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Unit:

Two R&R No. 2003-2-029, MWO No. 2200301752 (P.O. no.,job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section Xl Class:

One (address)

4. Identification of System:

System Number 041 SystemnName:

ChemicalVolumeControl 5.(a)Applicable ConstructionCode andClass:

ASME B&PV Code Sect. III, 1995 Editlon, 1996 Add., Class One (b) Applicable Sect XI Ed. for Repairs/Replacernent 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Valve Enertech SN: 11262 NIA

21 Regen. Heat Exch. to #21A RCS Cold Leg Loop CV By Pass Check Valve NIA Valve, Nozzle Check, 2 In, 1500 lb, Large Groove Flanged end connections, Enertech, Tp. KRV 1977 Repalred/Repl aced 2002 Replacement Yes Yes Check Valve Enertech Inc.

408934 SN: 11260

7. Description of Work:

This plan was for the replacement of 2-CKVCVC-435, #21 Regen. Heat Exch. to #21A RCS Cold Leg Loop CV By Pass Check Valve.

8. Tests Conducted:

Hydrostatic:5 Pneumatic{l Nominal Operating Pressure:

Inservice: a Leakage: i Functional: Q Pressure:

2355 psi.

Test Temperature:

375 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is nminbered and the number of sheets is recorded at the top of this form.

U. -

Sheet2of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Renalr/Reolacement conforms to the rules of the ASME Code, Section Xl.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: NIA Expiration Date:

N/A A°/C 0

/A*2CharlCes H. Ballard Signed:

g Engineering Technician Date:

06/05/2003 Owner or Owners Designee, Tides Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period i-5-s to

^ Z.O - OR and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

-K ature Commissions:

A/-z.

Nt

, Aional B66d<1 National Board, State, fnd Endorsements Date: Q.,C4S,.... 200.3 1.

ff

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

/ 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0512212003 Sheet 1 of 2

2. Plant (address)

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R No. SG-2-001a, MWO No. S199601526 1650 C. ilvert Cliffs Parkway; Lusby, MD 20657 R&F (address)

3. Work Pefformed by Calvert Cliffs Nuclear Power Plant Dept.

j;/

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section X[ Class: One & Two l

jI (address)

4. Idjntification of System:

System Number 64183 SystemrName:

Steam Generator Replacement 5.(a) Applicable Construction Code and Class:

ASME B&PV Code Sect. Ill, 1965 Edition, Winter 1967 Add; Class A CCases: 1332-2, 1332-4, 1359-1 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Other Identification

.~~~ ~~~~~~~~~~~~~~~~~~~~~~~17

_eard~p Pressure Vessel Combustion Engineering CE 67507 20924

21 Steam Generator 1971 Repaired/Repl aced 2001 Replacement Yes Steam Babcock &

Generator WUcockCanada 4621CCNP-21-9000 SN: 7811-03 198 Steam Generator Lower Assembly, Primary Side Head, Tubes and Secondary Shell up to Transition Yes

7. Description of Work:

This plan was for the replacement of the primary side head, tubes, and secondary side shell up to the transition area of #21t Steam Generator. This also documents the reconfiguration of the Feed Nozzle and Surface Blowdown Nozzle.

8. Tests Conducted:

Hydrostaticf]

PneumaticC]

Pressure:

890 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: 0 Functional: C Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

Code Case N-416-1 was Invoked to satisfv Section XI required Pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Req.Guide 1.147. A Section Xl Surface Examination. Eddy Current Examination and Ultrasonic Examination of the affected comnonent was Derformed to satisfy Section Xl Pre-Service NDE Reauirements.

With an aooroved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III.. This addenda nermits the use of wire tvoe IQI's (Imaae Qualitv Indicators) as an alternative to olague tvoe IQ's for radiographic examinations. Plaque type IQI's are required by Section Ill, 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section Ill. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlRealacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

05/22/2003 wner or Owner's Designee. Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period 9-7 o-?Z to Al-ZO -OR

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

A d 1 i4JX Commissions: AIA,4217.4 Aj4Ji

-s *, se Inspectwds Signature National Board, Stafe, and Endorsements Date:

2-~t 7>7, 200 3

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL t4UCLEAR PARTS AND APPURTENANCES*

As Required by the ProvisIons of the ASME Code,Section III Not to Exceed One Day;s Production Pa. I of 4

1. Manufactured and certified by Babcock & Wilcox Canada. 581 Coronat0on Boulevard. Cambridge. Ontarlo N1 R SV3 (name =Wd addss of NPT shft Holdero

2. Manufactured for SGT Ltd. P.O. Box 1219. Lusby, Maryland 20657 ume and address of Purctae

3. Location of Instalataon Calvert Clffs Nuclear Power Plant (CCNPP) Unlits 1&2. Lusby. Maryland 20657-4702.--

-Ane md address) 4.Type: 7811 EOOIQRev.6 SeeattachedList #1 SeeLIst#1 2002 on° mLpet:)

(tumve Wp)

(CRN) bmarbt)

5. ASME Code,Section III, DivisIon 1:

1989 No Addenda 1

See attached LIst i2

(

{e4l~on)

(ddenda datl)

(cdass)

(Code Case S. Fabdcated In accordance with Const Spec, (Dhv. 2 onl Revislon V.

Date_

7. Remarks:

Secondary side hydrotest has not been performed. Post-hydrotest final NDE has not been oerforrned on secondarv side. Previous u.2sfrmfnrlmerv he~ad (Mmnuifaeturped hv The J.ann.te Wnrksl td.. Mufmrrn Plnt4 M-44-1 =--A,, KV-AFM% -*,-h6-

"dCLltfl Ifl*

LJl.JC #4 *tJ.

jp,

pilate,

VU.

8. Nom. thickness (1n.)-6See Ut Min. design thickness (lnj. See LIst #3 Dle. ID (ft & hlj See LIst #3 Length overall (t & In.) 39'8 7M16

9. When applicable, Certificate Holders' Data Reports are attached for each Rem of this report Natlonal Part orppurtenance Board No.

Serial Number In Numerical Order (1) 7811-03 198 (2)

(3)

F (4)

(6)

(7)_

(8)

(9)_

(10)__

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

CE )

National Part orAppurtenance Board No.

Serial Number In Numerical Order (26)

(26)

(29)_

(30)_

(32)

(33)_

(34)_

(3 8)_

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44)

(45)

(48)

(47)

(48)

(49)

(50) 10.Designpressure See List #4 psL Temp. See Llstft

F. Hydro. test pressure See LIst #4 Rt temp. OF (when appflcable)

FORM N42 (Back - Pg. 2 of-l Certificate Holdes Serial Nos.

7811-03 through CERTIFICATION OF DESIGN Design specifications certiflid by E.S. Brczkowskld Jr.

P.E. State -

MD -

Reg. no. 1J2424 t"

VtOW Design repocerUR ed by LVIzL P.E. Prov.QOLnt Reg. no, 4824420L WPpqmM CERTIFICATE OF COMPUANCE We cartif that the statements made In this report are corect and that this (these)

Steam Generator Sub-Assembly (See Fig. II conform to the rules of constructilon of the ASME Code, Section Il, Division 1.

NPT Certificate of Authorization No.

N-2791 Expires Januar 23. 2004 45-'/

Date A86 f2 02pOZName BMbCo=k & Wioex Canada Signed 0A Corr cU*ft" "wer fa CERTIFICATE OF INSPECTION I; te undersigned, holding a valid commission Issued by the National Board of Boller and Pressure Vessel Inspectors and the Stats.or Province of Ontario and employed by Technical Standards and Safety Authrity of Ontario hav Inspected these Roms described In this Data Report on n

d state that to tOe best of my knowledge and bellR, the Certificate Holder has fabricated these parts or appurtenances In accordance with te ASME Code, Section lIl, DiisIon 1. Each part gsted has bean authorzed for stamping on tho date shown above.

By signing ts certificate, neither the Inspector nor his employer makes any waranty, expressed or Implied, concerning the equoment descobed In this Data Report Furthermore, neither the Inspector nor his employer shall be bible In any manner for any personal Injury or property day s or loss of any kind r

nected with Whis Inspection Date.

Signed omnnni sslons AAA' Y *A/

I, B~atI 3d. fn4 da~m~PA f

r en=s) wd sto w nd r'l I

Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Page 3 of 4 Certilicate Holdes Seral Nos. 7811-03 through NatlonalBoard Nos.

198 through

1. Manufactured and certified by.

abcock & Wicox Conads, 8on Boulevard, Cambridge. Ontario NIR SW (is" 1 6 ~ m U

P r c.* II@ U M

2. Manufactured for §GT Ltd. P.O. Box 12 19. Lusby, Egol"d205 2~~~~~~~~~~~~~~~~~~EW MiarnU U

ed b

r

3. Location ofinstalation CCNPP Units 1&2, LusbY. Mrvland 20657-4702

4. Type:

6ASME Code:

List #1:

Material Specification Tensile Strength Prirary Head SA-508 Cl. 3a SO lksi Primnary Head Inlet Nozzle SA-508 Cl. 3a 90oksi-Prinary Head Outlet Nozzle SA-508 CL. 3a go ksl Base Support Stool SA-533 Type B CI. 1 80 ks Tubesheet SA-508 Cl. 3a GO ks Tubes S-163 N-20-4 (Alloy 690) 80 ksl Secondary Side Shell Cans SA-508 0a.3a 80 ksi Secondiary Side Shell Cone SA-508 Cl. 3a 90 k MI tnmary Manway Covers SA-533 Type B Cl. 1t 80 ksl secondary Handhole Covers SA-533 Type B C0. 1

- 0 ksil Secondary Inspection Port Covers SA-533 Type B Cl. 1 80 ksl Small Nozzles - Primary Side SB-166 N06690 69.9 ksl Small Nozzles-Secondary Side-SA-350 LF2 70 ksl Blowdown Nozzles SFA 5.5 E7018-Al Buildup 70 kst Recirculaffon Nozzle SFA5.5 E7018-A1 Buildup 70 tksi List #2:

Code Cases:

N-20-4 N411-1 N-474-1

-2142-1 2143-1 I N401-1 N -4 1 8-1 List#3:

INominal Thickness I Mln. Design Thickness J Inner Dameter Primary Head 7"

7.000' Tubesheet 21.875" 21 5W j

Secondary Side Shell Cans 1 Shell above Tubesheet 4.3745" 1 3-3 3/16" R)ernainder of Shell 1 2.875 2.77" 1 13-3 3/16" Secondary Shell Cone 1)Above Secondary Shell Can 5.125'*

5.000" 1

2) Contcal Portion

[4.625" 4.500" Tubes l 0.042" j 0.038" 1 0.666-Nom.

Aftachment to FORM N-2 CERTIFICATE HOL0ERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Pa;g 4 of 4 Certificate Holdes Serial Nos 7811-03 through National Board No.

j1982

, through

1. Manufactured and certfd by Babcock & Wilcox Canada. 581 Coronalon Boulavard. Cambridg. Ontario N1 R 5V3

2. Manufactured for SGT Ltd. P.O. Box 1219, Lusby. Marvland 20657

3. Locaton of Instaltion CCNPP Units b

&2, LusbY Marland 208574702

4. Type:

S.ASME Code:

List #4:

Secondary Sio Pma S

en Pressure 1018 sla 2500 psla Design Temperature 50OF Hy Rctest Pressure 3125 psla Hydrotest Temperature 7OQF FIGURE 1 GENERAL ARRANGEMENT

JQA-99-1025 7?--

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES' As Required by the Provislons of the ASME Code,Section III Not to Exceed One Day's Production

.~Pg.

Iof 2.

1. Manufacturedandcbertifiedby The jzoan Ska.¶ grat<v-Ltd.. Xuror"~

AOlq-..~

-*P"..rowy sth.j14., R47-41111,

2. Mamnuactaured for 1U-el mA Itl-m Vcil-MryA-fl~~CC rijwI in 4iapan gs~mIM~acsmnetrs,.a..inn

-_____A_

3. Location of In.8stieon Cal~vert Cliffs Nuclear Paver Petat Kalt 1 & 2 Calwer, Couitry. VP6wvi,%

4I0¶S We a4srrn8 114w fl~b

4. Type:.

f1d711 41V, 1-f')

ff.EA i

¶5 S. ASME Code. Secelon III. Olv~slon 1:

i0A4

.19 9o Iftnes mstrag~m ICPRU

-tedwonj (Memda 0941 least W.W~~~~~~~C414m)eee

5. Fabricated In accordance with Con=: Spec. (Div. 2 only1 R evision

-calm gnoj

7. Pemaritrs:

tels i ne j-py Ini flie agnaii Ate-- wOal.

Ltd, Cladding thicitness Is Lin. 0.201 I=a base mneW.l Cladding inatterials aea UJIL-5.4j, JUS Cl. Z309Z-16

1308L-19 and SPA-3.9 E~OL~Z1M3L.

P.O.. so.

S C113302064 JS Job No.

V W8-4306 Beat No.

z p81(75-1-.

JV PC. go.

S I U. Norn. thickness Uin.

7-1...LLI.. Miri.design fticness (in)..LlL.

i.ID(tn.)

.)..1.JZ3.. Leonghovetsfl (ft &Wm V-.!:227X..

S. When applicable. Certificate Holders' Ceaw Reports are attached for each kam of this repwrt Fart or Aopurtertence National Serial N~umber Userd No.

In Numerical O'eder (271 129)

(30)

(31)

(32) 1342 (37)

~(3S)

(40) 1431f; (46)

(47)

(48)

(42) 11501 __

l la.

essign pressure.

W PSI. Tamp.

I s-or.

ydra.ftea: pessure V/A a:

stmp.'F1 IwI'n I1i#IIC3416I supplements? Informeation In "h loin' of hise. Sketchos. or drawhigs gnsv be used gmiaisad II) siz [ 1.3r1 5 11. (21 Information' In Itams lan 3 on INS Oats Report (11196)

~~~~~~This arim' (UOW4I may be obtained liom the Order Ceat. ASMIL 22 Law Orwa.

9c4 1200, Fakfrwd. NJ 0700742300.

JQA-99-1g2 B2 FORM N-2 (Back -

Pg. 2 of of Cartificar Holdds Serial Nos.

n4t dtruh

-r_

CERTIFICATION OF DESIGN OtSIgt' spuel3CHsoI2 s carthitd by N/A P.R. State X/A Rg. no.

N/A af2n MsporM ceritfed by

-4/1 P.E. State 3ML Reg.n. o CERTIPICATS OF COMPUANCE W* cartify that the stataemmn made In hi report ara correct and that thl Ithesej Part conforms to the tulsa of Construcion of he ASME Code. Section IlI. Olvlxlon 1.

NP1 Certificate of Autmorlzstion No.

N-2725 Exp JU'a

21. 2001 The Japan Stee1 orts, Ltd.,

Oau Sept. 8,1999

Nam, ror n

S-d P lant oneC HI

-'te ca d

g*.-

ZeuwYffFwatl-

.7 IdTUA CcrIFlCAIt OF INSPECT1IO

1. tle undersigned, ohaling a vald comnlslon 4Iased by the National Board of Safew and Pressure Vessel Impectocs and the State or ProwlAce ot tLLD3~IS and aeplayed by LS.K. a t.Co.

0f CT hav l~nspctedtttha esdsecibsldIntiOats ReportX

!;J A-4 Ac and

=mthatto th bes of my knowledge and beief. tha Certificate Holder has fabricated these paxts or apmurtnan4 tn accordanm with the ASM! Coda

.Section 111.

Dvislon A. Each part lltsd has been authorized for stamping an To ddau shown above.

Sy signing this certif.ae, nelfte the Inspector nao his employer makaa any warranty. expressed er Implied, concerning the equipment described In this Om Report. Furthermore. aeitr the inspector not his employee shall be Roblen any rtnnor for an parsonal Inlury or psaparty damage or loss of any kind arlaing from at conected with this Inspscdon.

Ontoset 1 zl Signed N3 - 10104 N, 3, A Date Signed

~

~ ~~~uf~u loeco Ctmi elna a.

B&Und. fnafr..awn~lsi #Sta SU" a VW. VWd

-ml.

.. ~ ~ ~ ~ ~

~ ~ ~ ~ ~ ~ ~ ~ ~~~~~~~~,..

5l;; o'T I

~~~

~

~~~~~~

-2.

0

.2.L.

1 ;..*

\\ _. ~~~

,:~

I I

i i

i I

I

6

.I I

.I.

iI

I

1I I.

.1

'I I1

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0512212003 Sheet 1 of 2

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. SG-2-001b, MWO No. S199601526 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Di (name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N Exp Date: N/A Section XI Class:

One (address)

4. Identification of System System Number 064 System Name:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME 631.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Other Identification Piping System Combustion Engineering 30" & 42" CC-X Piping N/A Reactor Coolant Piping 1974 Repaired/Repi aced Yes

7. Description of Work:

This plan was for the Reactor Coolant Hot Leg and Cold Leg Piping work to support the replacement of #21 Steam Generator.

8. Tests Conducted:

Hydrostatic:[J Pneumatico Pressure:

2273 psi.

Nominal Operating Pressure:

inservice: E Leakage: 05 Functional: 0 Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xi System Leakage Test of the affected comoonent was oerformed durina the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as apDplicable) to satisfy Code Case N-416-1 and Rea.Guide 1.147. A Section Xl Surface Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section IlIl. This addenda permits the use of wire type 101's (Image Quality Indicators) as an alternative to Plaque type 101's for radioaraphic examinations. Plaque type IQI's are required by Section 1I1. 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Revalr/Replacemrant conforns to the rules of the ASME Code, Section XL Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date: N/A

/2// i f

Go

/

~~~~~~~~CharlesH.

Ballard Signed:

T Engineering Technician Date:

05/22/2003 Own or C

hi'signeeTitle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 7 - Z - O Z to i-ZO-03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures descnbed in this Owners Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

ACommissions:

atA S

a Z B SAttZ, anM AeI' Inspectores SgaueNational Board, State, a~id Endorsements Date: 22Y 7-Z 200_4___

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 3 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-001c, MWO No. S199601526 (address)

(P.O. no., job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stamp: N/A (name)

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section X) Class:

Two (address)

4. Identification of System:

System Number Var.

SystemName:

Main Steam, BID, FMW, Aux/Feed, & Recir 5.(a) Applicable Construction Code and Class:

ASME B31.1.0 1967 Edition, 1972 Add (b) Applicable Sect XI Ed. for RepairslReplacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Componet Piping System Plate Elbow Gate Valve Pipe Pipe Clamp Base Tube Steel Pipe Elbow Coupling Angle Nut Eye Nut Name of Manufacturer Beebtel SGT-Blowdown SGT-Aux.

Feedwater SGT-Wet-Layup Recire.

SGT-Wet-Layup Recirc.

SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown Manufacturers Serial Number N/A ES199601526-210 Ht#: AIX2066 ES199601526-218 Ht.#: V1493 &

MUMF ES199601526-211 ES199601526-211 Ht.#: A62363 ES199601526-210 ES199601526-210 Ht": AIT1234 ES199601526-210 ES199601526-210 ES199601526-210 Ht.#: 2093ANC ES199601526-210 Ht.#: J21300 ES199601526-210 ES199601526-210 Na Bo Ltonal Other ard No.

Identification N/A Main Steam, Feed Water, Blowdown, Wet-Layup Recirc. &

AuxO Feed Water Sys.

N/A Plate, Steel 3/8 In. X 48 In. X 96 In., ASME SA-36 N/A Elbow, PIpe, 4 In, 90 Deg.,

Sch.S, Long Radius, butt weld, ASME SA-234, Gr. WPB NIA Valve, Gate, 2 In., 800 lb., ASME SA-105 NIA Pipe, 2 In., Sch. 80, ASME SA-106, Gr. B N/A Clamp, Pipe Anchor Base, 2 In.

for PG-41 / PG-43 per Drwg.#

FSK-MP-0571SH0003 & 0005, Part S.

N/A Tube, Steel, 4 In. X 4 In. X 3/8 In.,

ASTM A-500 Gr. B N/A Pipe, 2 In., Scb. 80, ASTM A-335, Gr. P22 N/A Elbow, Pipe, 2 In., 90 Deg., 3000 lb., Socketweld, ASTM A-182 Gr.

F-22 N/A Coupling, 2 In., 3000 lb.,

Socketweld, ASTM A-182, Tp. F22 N/A Angle, 4 In. X 4 In. X 1/4 In.,

ASTM A-36 N/A Nut, Hex. Head, 1/2 In. X 13 TPI, SA-194 Gr. 2H N/A Eye Nut, Weldless, 112 In.,

Grlnnell. Fie. 290N Year Built 1975 ASME

Repairea, Code Replaced, oz Stamped Replacemen (Yes or No)

RepalredlRepI No aced 2002 Replacement 2002 Replacement 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement No No No No No No No No No No No No

Plate, CS.

Angle Pipe Clamp SGT-Blowdown SGT-Blowdown SGT-Blowdown Spring Can SGT-Blowdown Fitting SGT-Blowdown Elbow SGT-Blowdown Elbow SGT-Blowdown Angle SGT-Blowdown Tube Steel SGT-Blowdown Plate, C S.

SGT-Blowdown Radiographic SGT-Maln Steam Plug Pipe SGT-Feedwater Elbow SGT-Feedwatcr Radiographic SGT-Feedwater Plug Concentric SGT-Wet-Layup Reducer Recirc.

Spring Can SGT-Blowdown Spring Can SGT-Blowdown ES199601526-210 ES199601526-210 HtJ: 413276 ES199601526-210 ES199601526-210 ES199601526-210 ES199601526-210 ESI99601526-210 ES199601526-210 HtL#- JD1897 ES199601526-210 HtL:

BIP5656/C18293 ES199601526-210 HtJ#: W1L620 ES199601526-208 HL#: AEM ES199601526-209 Ht.#: JI1K2439 ES199601526-209 ES199601526-209 E51I9601526-211 Rt.#: 3W6BA2 ES199601526-210 ES199601526-210 N/A Plate, Steel, 1/2 In. X 48 In. X 96 In., ASTM-A36 N/A Angle, Ilo X I In. X 14 In.,

ATSM A-36 NIA Clamp, Pipe, 2 In., for use on Grinnell Fig. 295N, with Hardware N/A Support, Variable Spring Can, Grinnell Figure # B-268N, Tp. A, Size 000 N/A Lateral, 2 In., 3000 lb.,

Socketweld, ASTM A-182 Gr. F22 NIA Elbow, Pipe, 2 In., 45 Deg., 3000 lb, Socketweld, ASTM A-182 Gr.

F-22 NIA Elbow, Pipe, 2 In., 90 Deg, Sch.80, Long Radius, butt weld, ASTM A-234 Gr. WP22 NIA Angle, 3 In. X 3 In. X 1/4 In.,

ASTM A-36 N/A Tube Steel, 3 In. X 3 In. X 1/4 In.,

ASTM A-500 Gr. B NIA Plate, Steel, 1/4 In. X 48 In. X 96 In., ASTM A36 N/A Plug, Radiographic, 1 1/4 In.

ASTM A675, Gr. 80 N/A Pipe, 16 In. Sch. 80, ASME SA-335 Gr. P22 N/A Elbow, Pipe, 16 In, 90 Deg.,

Sch.80, Long Radius, butt weld, ASME SA-234 Gr. WP22 N/A Plug, Radiographic, 1 1/4 In.

ASTM A739, Gr. B22 N/A Reducer, Pipe, Concentric, 3 In. X 2 In, Sch. 80 ASTM A-234, Gr.

WPB N/A Support, Variable Spring Can, Grinnell Figure # 268, Tp. B, Size 2

N/A Support, Variable Spring Can, Grinnell Figure # 268, Tp. B, Size 3

2002 2002 2002 Replacement Replacement Replacement 2002 Replacement No No No No 2002 2002 Replacement Replacement No No 2002 Replacement 2002 Replacement 2002 Replacement No 2002 2002 2002 2002 Replacement Replacement Replacement Replacement No No No No No No No No No No 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement

7. Description of Work:

This plan was for the work to be done to the Main Steam, Blowdown, Feedwater, Aux. Feedwater and the Wet-Layup Recirc. lines that are associated with the replacement of #21 Steam Generator.

8. Tests Conducted:

Hydrostatic:2 PneumaticC]

Nominal Operating Pressure:

Inservice: El Leakage: I Functional:E Pressure:

890 psi.

Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 3 of 3 FORM NIS-2 (Back)

9. Remarks:

A Section XI System Leakage Test of the affected component was performed during the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reo.Guide 1.147. A Section Xl Surface Examinaton and Ultrasonic Examination of the affected component was Performed to satisfy Section Xl Pre-Service NDE Requirements.

With an approved Relief Reauest from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III. This addenda permits the use of wire tvpe 101's (Image Quality Indicators) as an alternative to plaque tvye IQI's for radiographic examinations. Plaque type O01's are required by Section IlIl. 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which isSection III. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance Re_____

We certify that the statements made in this report are correct and that this Repalr/Replacement conforms to the rules of the ASME Code,Section X.

Type Code Symbol Stamp:

NIA Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

05/23/2003 Owner or 'Ownees Designee Title Certificate of Inservice Inspection 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 97-Z-O 2Z to _/-

Z-0 03

,and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

4~~~~ L,-;?s'2 Commissions:

,/AVZ'7ze-, XIC

~Ay ~4/7 inspectoes signature National Board, State, and Endorsements Date:. 7Z4tL2;7 200_3 C/

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(uame)

Date:

0512212003 Sheet I of 3 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit Two R&R No. SG-2-001d, MWO No. S199601526 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

(P.O. no., Job no., etc.)

3. WorkPerformedby CalvertCliffs NuclearPowerPlantDept.

Type Code Symbol Stamp: N/A Instme)

~~~~~~Authorization No.: N/A Exp Date: N/A Section XI Class:

1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

One

4. Identification of System:

SystemNumber 0 64 SystemName:

ReactorCoolant System 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Edtion, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, ot Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Tubing Bechtel SGT-Reactor Coolant Flow Indication 2D Tubing SGT-Reactor Clamp Coolat Flow Indication I" & under CC-9 ES199601526-212 Ht.#: V0049 ES199601526-212 MWO#: 0200100026 ES199601526-212 ES199601526-212 HtLY: 7708H N/A Reactor Cooling Sys Instrumentation N/A Tubing, 3/4 In. X.065 Wall, ASME SA 213, Tp. 316 N/A Clamp, Tube, 3/4 In, 2 Directional, Mark #400, Glrard PIN3/4T-SS-2D, A/SA 276 or 479, Tp. 3041316 N/A Union, Tubing, 3/4 in. Swagelok, P/N SS-12-TSW-6, ASTMJASME AISA182 or A/SA479, Tp. 316 N/A Pipe, In. Sch 160, ASME SA-376, TP-316 1970 Repalred/Repi aced 2002 Replacement 2002 Replacement No No No No No Tubing Union Pipe SGT-Reactor Coolant Flow Indication SGT-Reactor Coolant Flow Indication SGT-Reactor Coolant Flow Indication 2002 2002 Replacement Replacement Fitting ES199601526-212 Heat Code: CHPC N/A Fitting, 1 in. X 3/4 In. Pipe/Tubing Connector, Parker, P/N 12-1-AW 2002 Replacement No

7. Description of Work, This plan was for the Section Xl, Class I, Reactor Coolant System Instrumentation Piping/Tubing and supports, one inch and under, work to support the replacement of #21 Steam Generator.

8. Tests Conducted:

Hydrostaticsl PneumaticO Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: I] Functional: Q Test Temperature:

NLA Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is

-i

.a

-U-Sheeta2f O..

FORM NIS-2 (Back)

9. Remarks:

No Section XI Pre-Service NDE was oerformed In supgort of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compance We certify that the statements made in this report are correct and that this RenalrlReptacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

05/22/2003

'I Owner or Ownee's Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owners Report during the period 5-Z -O Z to 4f- 0--ow.

and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XL By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

A *~~ 4/

e 9..-~ e. W A~ -<~

Commissions:

3 416 4AZ4&'

-c 0.;. ~

Inspector's Signature National Board, State~,and Endorsements Date:.

Z 2003 tV

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0512212003 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 2 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Unit:

Two R&R No. SG-2-001e, MWO No. S199601526 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class: One & Two

4. Identification of System:

System Number 64/83 SystemName:

Steam Generator Replacement 5.(a)ApplicableConstructionCodeandClass:

AISC, Manual of Steel Construction, 6th Ed.1963 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Year Built ASME

Repaired, Code Replaced, oi Stamped Replacemen (Yes or No)

Comp. Support Combustion Engineering N/A Stud SGT-Steam Generator Supports Nut SGT-Steam Generator Supports Washer SGT-Steam Generator Supports Plate SGT-Steam GeneratorSupports Capscrew SGT-Steatm Generator Supports ES199601526-207 Ht.#: 14433 ES199601526-207 t# 8991915 ES199601526.207 ES199601526-207 ES199601526-207 N/A

21 Steam Generator Snubber and Sliding Base N/A Stud, 21/4 In. X 41/2 TPI X 14 In, ASTM A-193, Gr. B7 N/A Nut, Heavy Hex, 2 1/4 In. X 4 1/2 TPI, ASTM A-194 Gr. 7 N/A Washer, 2 1/4 In., Circular Hardened, ASME SA-193 Gr. 87 N/A Plate, Shim, AISI 4140, 125 RMS Finish, Heat-Treat to RC-40 NIA Capscrew, Socket Head, 1/2 In. X 13 TPI, UNC 3A, Countersunk per ASTM F-835 1970 Repalred/Repl aced 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement No No No No No No

7. Description of Work:

This plan was for the work on the Sliding base and the brackets that hold #21 Steam Generator in place.

8. Tests Conducted:

Hydrostatic:[

PneumaticOi Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: E Leakage: 0 Functional: 1-Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was gerformned prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certi*y that the statements made in this report are correct asnd that this ReoalrfReglacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A

//'

/

Charles H. Ballard Signed:

/.<<6 Z46/Xw74' Engineering Technician Date:

05/22/2003 OM re, or Owiie sidreTitle -

Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9 --

O Z.

to 0-03 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,zJ'-

g J

~Commissions:

AlA g 72-6 K,4 7

[nspectoeiznature National Board, Staie, and Endorsements Date:Ž

.Z.... 2003 A

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

0512212003 Sheet 1 of 2 (address)

Calvert Cliffs Nuclear Power Plant

2. Plant:

(name)

Unit:

Two R&R No. SG-2-002a, MWO No. S199601526 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no.,job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class: One & Two

4. Identification of System:

SystemNumber 64183 System Name:

Steam Generator Replacement

5. (a) Applicable Construction Code and Class:

ASME B&PV Code Sect. 111, 1965 Edition, Winter 1967 Add; Class A CCases: 1332-2, 1332-4, 1359-1 (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components; ASME

Repaired, Code Year Replaced, oz Stamped Built Replacemen (Yes or No)

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification Pressure Vessel Combustion Engineering CE 67506 20925

22 Steam Generator 1971 Repaired/Repl aced Yes Steam Babcock &

Generator Wilcock Canada 4621CCNP-21-9000 SN: 781104 199 Steam Generator Lower Assembly, Primary Side Head, Tubes and Secondary Shell up to Transition 2001 Replacement Yes

7. Description of Work:

This plan was for the replacement of the primary side head, tubes, and secondary side shell up to the transition area of #22 Steam Generator. This also documents the reconfiguration of the Feed Nozzle and Surface Blowdown Nozzle.

8. Tests Conducted:

Hydrostatic:E PneumaticG Pressure:

890 psi.

Nominal Operating Pressure:

Inservice: 0 Leakage: 0 Functional: a Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Rec.Guide 1.147. A Section Xl Surface Examination. Eddy Current Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

With an approved Relief Reauest from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section 1I1. This addenda permits the use of wire type 101's (Image Quality Indicators) as an alternative to plaque type IQO's for radiographic examinations. Plaque tvye IQO's are required by Section lii. 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct a2ln that this Repalr/Replacement conforms to the rules of the ASME Code, Section )I.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: NIA Expiration Date:

N/A

-~'

i~~'

/

Charles H. Ballard Signed:

Engineering Technician Date:

05/22/2003 Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9-Z o-O z to e,-7-0 2-3

. and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X[.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

/nspect-Commissions: AJ8/&

-2Z Wdrt_.

,n l ere Inspecto' iaure National Board, State,land Endorsements Date:2eKftZ7 200-3 CU

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES As Required by the ProvisIons of the ASME Code,Section III Notto Exeed One Dys Production Pg.of 4

1. Manutactured and certified by Babcock & Wilcox Canada. 581 Coronation Boulevard. Cambrldoe. Ontario NIR 6V3 w

tze d sosm s NPI CT Hcae dA

2. Manufactured for SGT Ltd. P.O. Box 1219. Lusby, Maryland 20657 0%eama aod mdrss Pat~e

3. Location of installation Calvert Cliffs Nuclear Power Plant (CCNPP) Units 1&2, Lusby, Maryland 20657-4702 (AU"ame lacnd ss)

4. Type: 7811 E0Oi Rev. 6 See attached Ust #1 See List #1 2002 (dtmwftfl )

OMCL $Pa. no.)

OMMUGil Urefltf (CIM)

(erbiL 5.ASME Code, Section 1II, DOv~sion 1:

1989 No Addenda I

See attached Ust #2

{

(ad denda drs57 tow-)

(Code CUSn m.I

6. Fabricated In accordance with Const. Spec. (Div. 2 only)

Revision Date

7. Remarks:

Secondary side Ihdrotest has not been performed. Post-hydrotest final NDE has not been performed on secondar de. Previous N-2 form for prinmar head (manufactured by The Japan Steel Works Lt., Muroran Plant4, National Board No. 412) attached.

8. Nom. thickness (In.) See Ust #3 Mm. design thickness On.) See List #3 Dia. ID (it & in.) See List #3 Length overall (Jt & in.) 39'-8 7/16" S. When applicable, Certificate Holders! Data Reports are attached for each item of this repwt National Part or Appurtenance Board No.

Setla Nuaber In Numerical Order t1) 7811.04 199 (2)

(3)

-(4)

-NW (5)

(6)_

(7)

(8)

(9)__

(10)

(11)

(12)

(13)

(14)

(15).

(16)

(17)

(18)

(20)_

(21)

(22)

(23)

(24)

W S_

~~~~~~~~~National Part or rtenance Board No.

Serial Number hI Numerical Order (26)

(27)

(28)

(29)

(30)_

(31)

(32)

(33)

(34)

(35)

(36)

(37)

(39)

(40)

(41)

(42)

(43)

(44) s (45)

I' (47)

(48)

(49)

(50)

10. Desgn pressure See Ust #4 pst. Temp. See Ust #4 OF. HIydro. test pressure See Ust #4 t temp. OF (when applicable)

FORM N-2 (Back - Pg. 2 otfJ Certuiicate Hold Serial Nos 7811-04 through CERTIFICATION OF DESIGN Design specflications certIfied by E.S. BroczkoWski Jr.

P.E. State MD Reg. no. 12424 Design eporr certified by L VWz P.E. Prey. Ont Reg. no. 48244208 CERTIFICATE OF COMPUANCE We certfy that the stitements made in this report are coimcl and that this (these)

Steam Generator Su-Assembly (See Fig. 1) conforms to the rles of constUction of the AS1E Code,Section III, Dvislon 1.

NPT Certificate of Authorization No.

N.2791 Expires January 23, 209 4,-

Date Name Babcock & Wilcox Canada Signed CERTIFICATE OF INSPECTION 1, the undersigned. holding a valid commission Issued by the National Board of Boller and Pressura Vessel Inspectors and the State or Province of OntarIo and employed by Technical Standards and Safbty Auffyrlty of Ontarlo have Inspect~d these Itesm described in this Data Report on and state that to the best of my knowledge and belel, the Certificate Holder has fabricated these parts or appurtenances In accordance with the ASME Code.

Section ill, Division 1. Each part listed has been authorzed for stamping on the date shown above.

By signIng tils certficate, neither the Inspeor nor his employer makes any warranty, expressed or Imptied, concerning the equipment described In this Data Report. Furthermore, neither the Inspector nor his employer shall be llable hI any manner for any personal Injury or proper" dana e orIss O any kind afs or connectedwi thls Inspection.

Dates4 9o Signed 4,,/

Commnisils N131 1t&R 9P

dA S qd5AT 9f At~I~i~Ad~nJ9C~q

~f~a~a.~giGI. 10*~4~fl~t4 and AIU N5 Tp7 asia

.o.j

Attachment to FORM N-2 CERTIFCATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES Cerfficate Holder's Serial Nos._Jj 4804 through National Board Nos 199 through Page 3 of 4

1. Manufactured and cerFied byBabcock & W11cox Canada, 581 Coronaon E

2. Manufachtued for SGT Lt.

P.O. Box 1219. Lusby. Maryland 20657

3. Location of bIstalation-CCNPP Units1&2, LusbvMarvland 20667-4702 Imilavard. Cambhridoat Ontarin NIR WS3l 4.Type:

5ASME Code:

List #1:

Material Specification Tensile Strength Primary Head SA-508 CA. 3a 90 ksl Primauy IHead Inlet Nozzle SA-508 CI. 3a 90 ksl Primnary Head Outlet Nozzle SA-508 Cl. 3a s0 ks1 Base Support Stool SA-533 Type B Cl. 1 80 ksi Tubesheet SA-08 CA. 3a go ksi Tubes SB-163 N-20-4 (Alloy 690) 80 ksl Secondary Side Shell Cans SA-508 Cl 3a 90 ksl Secondary Side Shell Cone SA-508 CI. 3a 90 ksl Primary Manway Covers SA-533 Type B Ci. 1 80 ksl Secondary riandhole Covers SA-633 Type B Cf. I 80 kal Secondary Inspection Port Covers SA-633 Type B Ct. 1 80 ksl Small Nozzles - Primary Side SB-166 N06690 69.9 ksl SmaD Nozzles-Secondary Side SA-350 LF2 70 ksl ilowdown Nozzles SFA 5.5 E7018 -A Buildup 70 ksl Recirculation Nozzle SFA 5.5 E7018-Al Buildup 70 isl List #2:

Code Cases:

N-20-4

_ N-411-1 N-474-1 2142-1 2143-1 N-401-1 N-41&1 List #3:

I Nominal Thickness Min. Deslgn Thickness Inner Diameter Prtanry Head I r_

7.000w 1

Tubesheet j 21,875" 1 21.500" I

SecondarX Side Shell Cans

1) Shell above Tubesheet 4.376" 425 1 13-3116"

2) Remainder of Shell 2.875-2.77 13'W-3 3/16" Secondary Shell Cone

1) Above SecondarY Shell Can 5.125" 6.000"I

.2) Conical Portion 4.625'

1. 4.5001 Tubes 10.04Z' 1 0.038" 0.666"Nom.

Attachment to FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARIS AND APPURTENANCES Pa Certificate Holdees Serial Nos.

7811-04 tuh Nationa Board Noa 199 through

1. Manufactured and cerifed by Babcock & Wficox Canada. 581 Coronation Boulevard. Cambidge. Ontario NI R 5V3 2 Manufactured for SGT Ltd. P.O. BoX 1219. Lusby. Manyand 20657 3

3. Locathon of Inatallation CCNPP Units 1&2. Lusbv. Maryland 20657-4702 ge4 of 4

4. TyP:

5ASME Code:

List #4:

I.

-HDeignTemthiperature 5_0f eIimary iIZ 260 ni 1 6501 I -

I I t

FIGURE 1 GENERAL ARRANGEMENT

JQA-99-233 122-I FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES-As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pa. 1 of 2

1. Manufacwtued and oert~fied by The Japan Steel Workts, Ltd.,Muroran Plant/4-Mats'u-machi, Kuroranit. Stalcido.0SI-819i Rm*e and addres of Kr Cic te "Oman Jap=

2. Manufactured for Babcoek S Wileoxt.-S8 Coronat!Ann ~live MR-,~.fa.i4.C¶

-WJ CAIP alvertk C3f Es Nuclear Panvr VlI 1T,¶4,T f

I I

11.

UI..-

I, s,,

W.

VM.4'IIV 41541WIAU41AI-Iname ahi4 s6drea9

4. Type:

x1479511(flieV..%2 SA-508, Cl. 3a

KIn. 9llrst 1 08 unn ao.'

1103l. JB5t. 410.-

(WM%$ wersalud IHRI wy6e' aw'S S. ASME Code. Section 0l, DivIsion 1:

1989 No addenda I

ktedcol k(adwda datel klatas tCdt Cage am.I

6. Fabricated In.ccordance with Const. Speo. (Div. 2 onlY)

Revision Date

7. Remarks:

£grostatc test is. tat performed lai The Japan Steal Worics, Ltd.

Claddingq.Ithiciusess Ls =L-n. 0.20" free base metal.

Clad*+/-ing matexials are SFA-5.4, AS Cl. !309L-L6 + £308L-16 and SPL-3.9 ER309L + VR306L.

P.C. No.

i CM.3302064 355 Job No.

a m8-4306 neat No.

s 93W76-1-2.

33ff PC. No.

i 2

E. Nam. thickness On.1 Wn. design ftilkas(n)e a 0(t&m

'.7 intmoeal(t&I.

.Z.2L S. When apacabI5. Certficate Holders' Data Rteports are attached for each Item, of dtml repoirt Part or Appurtenance National Seodal Number Soard No.

In Numerdal Order 1049 412 13)

(42 (S) tic)

(SII (12 (131 1144 (15)

(161 161 IS)

(201 (21)

(221 (231 1241 (26)

.10.

essign pressure NIPsi3.

Temp.

Y gF.

Hydro. test pressure ---

IA U7Xw atlarp. -

In Included an each shneet. (3) each sheet Is nqjbetd and the numhear at sheets Is recorded at mhe top of othi foJen..

a s

0 ljes)

ThsDnu W ffdlln.

%.db PjC

-~..

Sd.

.. S

JQA-9 9-233 FORM N-2 (Back -

Pg. 2 of 1

Certficate Holder's Svial No.

1049 througo CErM1FICATIO'I OF DESIGN Design speclfications cartifiat by K/A P.E. State.

WA Rag. no.

U/L Design report' certified by WA1 P.E State N/A Req. no.

N/A CERTIFICATE OF COMPLIiNCE We certify that the statements made in this report are correct and that this fthesoe -

confomns o the rue of constictlon of the ASME Code,Section III, Olvision 1.

NPT Certiffcato of Authorization No.

1-2725 Expis July 21, 2001 The Japan Steel Woats, Ltd Oats Sept.27,1999 Name Foran Plzt Signed CERTIFICAT!

OP INSPECTION

1. the undaned. holding a valId commission Issued the.National Board of Sailor and Pressuri Vessel Inspectors and the State or ProvInce of and employed by R.

. S.

Co.

of have Inspected these kams described In this Oats Report on -

, and state thea to the best of my knowledge and eief. the Cetificats Holder has Fsbdecatsd these pans or appurttances In aceotdantrflrth he ASME Code. Section ID. Division 1. Each part listed has been authorized for stamping an the dato shown above.

3y signing this certficate, nelther h Inspector nor hs emnployer makee any warranty, expressed or inmpiled. concemning the equipment described In thsl Oats Repor Furthermore. neath thre Inspector nor his employer shal be iable In any mannar for any personal Injury or property damage or loss of any kind arising from or conned with Ws clton.

bJnh* 4.}X.AJx;.a.^ f rtsmmis4a5

.ISt-uwah -alsnz J

z0h t fwn U"Mn 4""Ma" matoL 8V. Uo.'

dusameus one SuN paiw. AM a4

~e la

ŽC~f g/o c/4G/ow H.188 7 INCOMING INSPECTION INov 8 1F59 IG.C.16 APCF--;r,%V'=1)

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tNi/o 98O699i

/r6M.C is It N § 51 q5-q q (01.

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FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0512212003 Sheet I of 2 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit:

Two R&R No. SG-2-002b, MWO No. S199601526 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

(P.O. no., job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class:

One

4. Identification of System:

System Number 064 SystemName:

Reactor Coolant System

5. (a) Applicable Construction Code and Class:

ASME B31.7 1969 Edition, Summer 1971 Add; Class One (b) Applicable Sect XI Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Componet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Piping System Combustion Engineering 30" & 42" CC-1 Piping NIA Reactor Coolant Piping 1974 Repalred/Repi aced Yes

7. Description of Work:

This plan was for the Reactor Coolant Hot Leg and Cold Leg Piping work to support the replacement of #22 Steam Generator.

8. Tests Conducted:

Hydrostatic:E]

PneumaticCl Pressure:

2273 psi.

Nominal Operating Pressure:

Inservice:E Leakage:2 Functional: a Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was Performed during the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reo.Guide 1.147. A Section XI Surface Examination and Ultrasonic Examination of the affected comoonent was performed to satisfy Section Xl Pre-Service NDE Requirements.

With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section 1I1. This addenda permits the use of wire type IQO's (Imaae Quality Indicators) as an alternative to Plaque type IQI's for radiographic examinations. Plaque type IQO's are required by Section 1I1, 1992 Edition which is referenced by Code Case N-416-1 and by the installation code which is Section 1I1. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this RePatrlRsolacement conforms to the rules of the ASME Code, Section )U.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A A'

~~~~~~~~~~~~Charles H.

Ballard Signed:

Engineering Technician Date:

0522/2003 Owner or Orees Designee, Title Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period.9-2z-o z7 to

-4 Z10 -

.3 and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

,~~<~/

e&g~5)K1 e&tg(

Commissions: AJA3,9Z. Z 4AIX f

4,,

4zY Inspectors Signature National Board, State, and Endorsements V

FORM NIS-2 OWNER'S REPORT FOR REPAIR I REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xl

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

Date:

0512312003 (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Sheet I of 3 (address)

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit:

Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002c, MWO No. S199601526 (address)

(P.O. no., job no., etc.)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

Type Code Symbol Stanp: N/A (name)

Authorization No.: N/A Exp Date: N/A 1650 Calvert Cliffs Parkway, Lusby, MD 20657 Section )a Class:

Two (address)

4. Identification of System:

SystemNumber Var.

SystemName:

Main Steam, BID, FMW, Aux[Feed, & Recir 5.(a) Applicable Construction Code and Class:

ASME B31.1.0 1967 Edition,1972 Add (b) Applicable Sect Xl Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Comnponet Piping System Plate Elbow Gate Valve Pipe Pipe Clamp Base Tube Steel Pipe Elbow Coupling Angle Nut Eye Nut Narne of Manufacturer Bechtel SGT-Blowdown SGT-Aux.

Feedwater SGT-Wet-Layup Recirc.

SGT-Wet-Layup Recirc.

SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown SGT-Blowdown Manufacturers Serial Number N/A ES199601526-210 Ht.#: AIX2066 ES199601526-218 Ht.#: V1493 &

MUMF ES199601526-211 Ht.#: JW6BA2 ES199601526-211 ES199601526-210 Ht.#: AEM ES199601526.210 Ht.#: A1T1234 ES199601526-210 ES199601526-210 ES199601526-210 Ht.#: J21300 ES199601526-210 ES199601526-210 ES199601526-210 Na Bo; ttional Other ard No.

Identification N/A Main Steam, Feed Water, Blowdown, Wet-Layup Recirc. &

Aux. Feed Water Sys.

N/A Plate, Steel 3/8 In. X 48 In. X 96 In., ASME SA-36 N/A Elbow, Pipe, 4 In., 90 Deg.,

Sch.80, Long Radius, butt weld, ASME SA-234, Gr. WPB N/A Valve, Gate, 2 In., 800 lb, ASME SA-105 N/A Pipe, 2 In., Sch. 80, ASME SA-106, Gr. B N/A Clamp, Pipe Anchor Base, 2 In.

for PG-41 / PG-43 per Drwg.#

FSKl-MP-0571SH0003 & 0005, Par.t s.

N/A Tube, Steel, 4 In. X 4 In. X 3/8 In.,

ASTM A-SOO Cr. B N/A Pipe, 2 In., Sch. 80, ASTM A-335, Gr. P22 N/A Elbow, Pipe, 2 In., 90 Deg., 3000 lb, Socketweld, ASTM A-182 Gr.

F-22 N/A Coupling, 2 In., 3000 lb.,

Socketweld, ASTM A-182, Tp. F22 N/A Angle, 4 In. X 4 In. X 1/4 In.,

ASTM A-36 N/A Nut, Hex. Head, 1/2 In. X 13 TPI, SA-194 Gr. 2H N/A Eye Nut, Weldless, 1/2 In.,

Grinnell. Fla. 290N Year Built 1975 ASME

Repaired, Code Replaced, oi Stamped Replacemen (Yes or No)

Repalred/Rep[

No aced 2002 Replacement 2002 Replacement 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement Replacement No No No No No No No No No No No No

Plate, CL.

SGT-Blowdown Angle SGT-Blowdown Pipe Clamp SGT-Blowdown Spring Can SGT-Blowdown Fitting SGT-Blowdown Elbow SGT-Blowdown Elbow SGT-Blowdown Angle SGT-Blowdown Tube Steel SGT-Blowdown Plate, C.S.

SGT-Blowdown Radiographic SGT-Maln Steam Plug Pipe SGT-Feedwater Elbow SGT-Feedwater Radiographic SGT-Feedwater Plug Concentric SGT-Wet-Layup Reducer Recirc.

Spring Can SGT-Blowdown Spring Can SGT-Blowdown ES199601526-210 Ht.#: 413276 ES199601526-210 ES199601526-210 ES199601526-210 ES199601526-210 ES199601526-210 ES199601526-210 Ht.#: JD1897 ES199601526-210 BIP56561C18293 ES199601526-210 ES199601526-210 Ht.#: 2093ANC ES1I9601526-208 Ht.N: J1K2439 ES199601526-209 ES199601526-209 ES199601526-209 Ht.#: A62363 ES199601526-211 Ht.#: WI L620 ES199601526-210 ES199601526-210 N/A Plate, Steel, 1/2 In. X 48 In. X 96 In., ASTM-A36 NIA Angle, I In. X I In. X 1/4 In.,

ATSM A-36 N/A Clamp, Pipe, 2 In, for use on Grinnell Fig. 295N, with Hardware NIA Support, Variable Spring Can, Grinnell Figure F B-268N, Tp. A, Size 000 N/A Lateral, 2 In., 3000 lb.,

Socketweld, ASTM A-182 Gr. F22 N/A Elbow, Pipe, 2 In, 45 Deg., 3000 lb., Socketweld, ASTM A-182 Gr.

F-22 N/A Elbow, Pipe, 2 In, 90 Deg.,

Sch.80, Long Radius, butt weld, ASTM A-234 Gr. WP22 N/A Angle, 3 In. X 3 In. X 1/4 In.,

ASTM A-36 N/A Tube Steel, 3 In. X 3 In. X 1/4 In.,

ASTM A-500 Gr. B N/A Plate, Steel, 1/4 in. X 48 In. X 96 In., ASTM A36 N/A Plug, Radiographic, 1 1/4 In.

ASTM A675, Gr. 80 N/A Pipe, 16 In. Sch. 80, ASME SA-335 Gr. P22 N/A Elbow, Pipe, 16 In., 90 Deg.,

Sch.80, Long Radius, butt weld, ASME SA-234 Gr. WP22 N/A Plug, Radiographic, 1 114 In.

ASTM A739, Gr. B22 N/A Reducer, Pipe, Concentric, 3 In. X 2 In., Sch. 80 ASTM A-234, Gr.

WPB N/A Support, Variable Spring Can, Grinnell Figure # 268, Tp. B, Size 2

N/A Support, Variable Spring Can, Grinnell Figure # 268, Tp. B, Size 3

2002 2002 2002 Replacement Replacement Replacement No No No 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement 2002 2002 2002 2002 2002 2002 2002 Replacement Replacement Replacement Replacement Replacement Replacement Replacement No No No No No No No No No No No No No No 2002 Replacement 2002 Replacement

7. Description of Worki This plan was for the work to be done to the Main Steam, Blowdown, Feedwater, Aux. Feedwater and the Wet-Layup Recirc. lines that are associated with the replacement of #22 Steam Generator.

8. Tests Conducted:

Hydrostatic:E Pncumatic O Nominal Operating Pressure:

hiservice: E Leakage: i Functional: El Pressure:

890 psi.

Test Temperature:

532 Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 3 of 3 FORM NIS-2 (Back)

9. Remarks:

A Section Xl System Leakage Test of the affected component was nerformed during the system conditions listed in section 8. of this report.

Code Case N-416-1 was invoked to satisfy Section Xl required pressure tests. Addtional Section III Examinations were performed (as applicable) to satisfy Code Case N-416-1 and Reg.Guide 1.147. A Section Xl Surface Examination and Ultrasonic Examination of the affected component was performed to satisfy Section Xl Pre-Service NDE Requirements.

With an approved Relief Request from NRC. we were allowed to use the 1993 Addenda of the 1992 Edition of Section III. This addenda permits the use of wire type IQI's (Imaae Quality Indicators) as an alternative to plaque type IQU's for-radioaraphic examinations. Plague type IQU's are required by Section IlIl. 1992 Edition which is referenced by Code Case N-416-1 and by the Installation code which is Section Hil. 1989 Edition.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this Repair/Replacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of Authorization No.: N/A Expiration Date:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

05/23/2003 Owner oro%

sgsnerTt Certificate of Inservice Inspection I, the undersigned, holding a valid conmmission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9? - 7 Z

. to 4-7lo-OCS

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

td J o A_

Commissions: )JdA5' Z2.G-lr, 6 AO lnspecto/l Signature National Board, State, and Endorsements Date 7..Ž 2003~........

a

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI 3

Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Date:

05/2212003 Sheet I of 0-

2. Plant:

Calvert Cliffs Nuclear Power Plant Unit Two (name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 R&R No. SG-2-002d, MWO No. S199601526 (address)

3. WorkPerformedby:

Calvert Cliffs Nuclear Power Plant Dept.

(name)

(P.O. no., job no, etc.)

Type Code Symbol Stamp: N/A Authorization No.: N 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

Exp Date: N/A Section XI Class:

One

4. Identification of System:

System Number 0.64 SystemName:

Reactor Coolant System 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969_Edition, Summer 1971_Add; Class One (b) Applicable Sect X1 Ed for Repais/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

Repaired, Code.

Year Replaced, ot Stamped Built Replacemen (Yes or No)

Narne of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification

_~~~~~~~~~~~~~~~~~~~~~~~~17 eard~p Piping System Bechtel 11" & under CC-9 NIA Reactor Cooling Sys.

[nstrumentatlon N/A Tubing, 314 In. X.065 Waill, ASME SA 213, Tp. 316

.1970 Repaired/Repi aced 2002 Replacement No Tubing SGT-Reactor Coolant Flow Indication ES199601526-212 lltJ: V0049 No 2D Tubing SGT-Reactor Clamp Coolant Flow IndIcatIon Tubing Union Pipe SGT-Reactor Coolant Flow Indication SGT-Reactor Coolant Flow Indication ES199601526-212 MWO#: 0200100026 ES199601526-212 ES199601526-212 HtX 7708H N/A Clamp, Tube, 314 In., 2 Directional, Mark t400, Glrard PIN 314T-SS-2D, AISA 276 or 479, Tp. 304/316 NIA Union, Tubing, 3/4 In. Swagelok, PIN SS-12-TSW-6, ASTMIASME AISA182 or ASA479, Tp. 316 N/A PIpe, In. Sch 160, ASME SA-376, TP-316 2002 Replacement No No No 2002 2002 Replacement Replacement Fitting SGT-Reactor Coolant Flow Indication

7. Description of Work:

ES199601526-212 Heat Code: CHPC N/A Fitting, I In. X 34 in. Pipe/Tubing Connector, Parker, PIN 124--AW 2002 Replacement No This plan was for the Section Xl, Class 1, Reactor Coolant System Instrumentation Piping/Tubing and supports, one inch and under, work to support the replacement of #22 Steam Generator.

8. Tests Conducted:

Hydrostatic.Q PneumaticO Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: E Leakage: a Functional. C Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is

_< ^L- -_ _

SheetO.of 2-FORM NIS-2 (Back)

9. Remarks:

No Section Xi Pre-Service NDE was performed in support of this activity.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlReplacement conforms to the rules of the ASvE Code,Section XI.

Type Code Symbol Stamp:

NIA Certificate of Authorization No.: N/A Expiration Date: N/A Charles H. Ballard Signed:

crs EngineeringTechnician Date:

05/22/2003 Owner rvnseslfigncitle Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period 9-Z-

' Z.

to j

O j

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

Commissions:

S6 A9 fl,44.LZ ADo e 7 Inspectors Signature National Board, Statei and Endorsements Dat: -

~

4.. 200 V1

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section Xi Calvert Cliffs Nuclear Power Plant, Inc.

1. Owner:

(name) 1650 Calvert Cliffs Parkway; Lusby, MD 20657 Date:

05122/2003 Sheet 1 of 2

2. Plant:

(address)

Calvert Cliffs Nuclear Power Plant (name)

Unit Two 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant De (name)

R&R No. SG-2-002e, MWO No. S199601526 (P.O. no., job no., etc.)

2pt Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section XI Class: One & Two 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (address)

4. Identification of System:

System Number 64/83 SystemName:

Steam Generator Replacement 5.(a) Applicable Construction Code and Class:

AISC, Manual of Steel Construction, 6th Ed. 1963 (b) Applicable Sect X) Ed. for Repairs/Replacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

Name of Componet Name of Manufacturer Manufacturers Serial Number National Board No.

Other Identification ASME

Repaired, Code Year Replaced, oi Stamped Built Replacernen (Yes or No)

Camp. Support Combustion Engineering Stud SGT-Steam Generator Supports Nut SGT-Steam Generator Supports Washer SGT-Steam Generator Supports Plate SGT-Steam Generator Supports Capscrew SGT-Steam Generator Supports N/A ES199601526-207 MtI: 14433 ES199601526-207 Ht.#: 8991915 ES199601526-207 ES199601526-207 ES199601526-207 N/A

22 Steam Generator Snubber and Sliding Base N/A Stud, 2 1/4 In. X 4 1/2 TPI X 14 In., ASTM A-193, Gr. B7 NIA Nut, Heavy Hex, 2114 In. X 4 1/2 TPI, ASTM A-194 Gr. 7 N/A Washer, 2 1/4 In, Circular Hardened, ASME SA-193 Gr. B7 N/A Plate, Shim, AISI 4140,125 RMS Finish, Heat-Treat to RC-40 N/A Capscrew, Socket Head, 1/2 In. X 13 TPI, UNC 3A, Countersunk per ASTM F-835 1977 Repaired/Rep!

aced 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement 2002 Replacement No No No No No No

7. Description of Work:

This plan was for the work on the Sliding base and the brackets that hold #22 Steam Generator in place.

8. Tests Conducted:

Hydrostatic:J PneumaticQ Pressure:

NLA psi Nominal Operating Pressure:

Inservice: 1 Leakage:

1 Functional: :

Test Temperature:

N/A Deg. F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x I I in., (2) information in Items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

Sheet 2 of 2 FORM NIS-2 (Back)

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component support was Performed prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReDalriReIlacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

NIA Certificate of Authorization No.: N/A Expiration Date: N/A (07 7

/

Charles H. Ballard Signed:

G i

l Engineering Technician Date:

0522/2003 Oiver or ffwffee Odg-nL-Tlle, Certificate of Inservice Inspection I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components descnbed in this Owner's Report during the period g-Z to 4A-O- 03

, and state to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

t 0oS)

S/

Commissions:

4Z/38ZZ e. &6T. A4-0,6£17' Inspector's inature National Board, State, and Endorsements 6'

FORM NIS-2 OWNER'S REPORT FOR REPAIR / REPLACEMENT ACTIVITY As Required Required by the Provisions of the ASME Code Section XI

1. Owner:

Calvert Cliffs Nuclear Power Plant, Inc.

(name)

Date:

0611912003 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

Sheet I of.L

2. Plant:

Calvert Cliffs Nuclear Power Plant (name)

Unit Common R&R No. SNUB-0-003, MWO No. SNUB POOL 1650 Calvert Cliffs Parkway; Lusby, MD 20657 (address)

3. Work Performed by:

Calvert Cliffs Nuclear Power Plant Dept.

(name) 1650 Calvert Cliffs Parkway, Lusby, MD 20657 (P.O. no.-job no., etc.)

Type Code Symbol Stamp: N/A Authorization No.: N/A Exp Date: N/A Section xM Class:

1, 2, & 3 (address)

4. Identification of System:

System Number 065B SystemName:

Seismic Snubbers 5.(a) Applicable Construction Code and Class:

ASME B31.7 1969 Ed, Sum. 1971 Add. Class One or Combustion Eng. Spec 8067-487-503 (b) Applicable Sect XI Ed. for RepairslReplacement 1998 Edition

6. Identification of Components Repaired or Replaced and Replacement Components:

ASME

~

Repaired, Code Year Replaced, oi Stamped Built Replacemen (Yes or No)

Name of Name of Conponet Manufacturer Manufacturers Serial Number National Board No.

Other Identification Snubber Pool Grinnell Corporation Snubber Grinnell Corporation Snubber Grinnell Corporation Snubber Grinnell Corporation Snubber Grinnell Corporation Snubber Grinnell Corporation Snubber Anvil International Inc. (Grinnell Snubbers)

Snubber Pool 59013-GX SN: 32355 59013-GX SN: 32320 59013-GX SN:32317 10765-GX SN: 33329 10765-GX SN: 33333 402185 SN: 35008 N/A Hydraulic Shock and Sway Suppressor N/A Hydraulic Shock and Sway Suppressor, 2 1/2 In. Bore X 5 In.

Stroke, Grinnell Fig. 200 N/A Hydraulic Shock and Sway Suppressor, 1 1/2 In. Bore X S In.

Stroke, Grinnell Fig. 200 Opt. I N/A Hydrullc Shock and Sway Suppressor, 1 1/2 In. Bore X S In.

Stroke, Grinnell Fig. 200 Opt. I N/A Hydraulic Shock and Sway Suppressor, 3 114 In. Bore X S In.

Stroke, Grinnell Fig. 20ON Opt. I NIA Hydraulic Shock and Sway Suppressor, 5 In. Bore X 5 in.

Stroke, Grinnell Fig. 200N Opt I N/A Hydraulic Shock and Sway Suppressor, 2 1/2 In. Bore X 10 In.

Stroke, Grinnell Fig. 20ON Opt. I 1975 Repalred/Repl aced 1991 Replacement 1991 Replacement 1991 Replacement 1995 Replacement 1995 Replacement 2001 Replacement No No No No No No

7. Description of Work:

This plan was for the continued control of the Snubber Pool and documentation of new components/parts added to the Snubber Pool per Section Xl 1998, IWA-4132, Items Rotated From Stock. This plan documents all Snubber work from the end of Unit #1, 2002 outage through to the end of Unit #2, 2003 outage.

8. Tests Conducted:

Hydrostatic:5 PneumaticD Pressure:

N/A psi.

Nominal Operating Pressure:

Inservice: C Leakage: Q Functional: a Test Temperature:

NIA Deg. F

Sheet a of I FORM NIS-2 (Back)

NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8-1/2 in. x 11 in., (2) information in Items I through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

9. Remarks:

A Section Xl VT-3 Visual Examination of the affected component supoort was gerformed Prior to the system being returned to service.

Applicable Manufacturer's Data Reports to be Attached Certificate of Compliance We certify that the statements made in this report are correct and that this ReoalrlRealacement conforms to the rules of the ASME Code,Section XI.

Type Code Symbol Stamp:

N/A Certificate of AuthorizationNo.: N/A ExpirationDate:

N/A Charles H. Ballard Signed:

Engineering Technician Date:

06/19/2003 Owner or lwnee'sDsine Td Certificate of Inservice Inspection I, the undersigned, holding a valid cormnission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State of Maryland and employed by Factory Mutual Insurance Co. of Johnston, RI have inspected the components described in this Owner's Report during the period G -Z

-1

2. to 41K-A* -OtO

., and state to the best of my knowledge and belief; the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section XM.

By signing this certificate neither the Inspector nor his employer makes any warrant, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of a loss of any kind arising from or connected with this inspection.

&2Z 2)C)._

Commissions:

AlgSOZZ 2AA.Z/ =

Inspector's Signature National Board, State, and Endorsements Date:

-1"A---ZQ2003

, /6'/

i Calverf Cliffs Nuclear Power Plant Memorandum Maintenance & Component Engineering Unit gues~winwordmeroWO80\\025-50.doc White Paper Given:

ASME-Sect. XM, 1998 Edition, Sub-Section IWA-4132 Stated IYA-4132 Items Rotated From Stock For snubbers and pressure rdlef valves rotatedfrom stock and installed on components (includingpiping systems), thefollowing requirements mtay be used in lieu of those of IWA-4000, provided the rotation is only for testing the removed items:

(a) Items being removed and installed shall be of the same design and construction.

(b) Items being removed shall have no evidence offailure at thte time of removal.

(c) Items being rotated shall be removed and installed only by mechanical means.

(d) Items being Installed shallpreviously have been in service.

(e) Preservice Inspections and pressure tests shall be performed as required by IWA-4500.

09 TIze Owner shall track the items to ensure traceability of inservice inspection and testing records.

(g) Use of a NIS-2 formn is not required.

(I:) Testing of removed snubbers andpressure relief valves, including required sample expansions, shall be performed in accordance with Sub-sections rWF and IWW.

Note: Snubber Item means Pin to Pin Fact:

All of the Hydraulic Snubbers at CCNPP are bought from Grinnell Corporation, under Bechtel Spec. 6750-M-254 & 255 (small bore) are equivalents and BGB

-Spec. SP-446 f6r Steam 06niraf6d Sfidbberf'.

All of the Hydraulic Snubbers at CCNPP have met the Construction Code B3 1.1 1967 Edition 1972 Addenda, B31.7 1969 Edition 1971 Addenda and CE-8067-487-503.

RL&

Requirements:

All of the procedures andtmaintenance orders are safety related.

All of the Snubbers at CCNPP are interchangeable, providing that they are the same size, bore & stroke, load capacity.,

==

Conclusion:==

All of the snubbers in stock were previously installed, and all installed snubbers at CCNPP are qualified and meet the ASME Sect XI, 1998 Edition, Sub-Section IWA-4132 criteria. Therefore, an R&R is not required.

However, for those items not previously installed (new item from the warehouse),

or snubber part(s) being repaired/replaced on the active installing snubbers in the field: An R&R is required.

-A- '-"

e: -

'le-A D. V. Hoang I

System / Component Sr. Engineer Reviewed By:

Gil<

ZO z/I do

~SfPDSU Sr. Engineer Concurrence:

ANII

ML032030018

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ML032030018

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Enclosures:

SUMMARY

SUMMARY

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