ML20210V262
| ML20210V262 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 03/14/1985 |
| From: | Collins L, Elliot B BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 CP-NDEP-400, NUDOCS 8606100512 | |
| Download: ML20210V262 (109) | |
Text
. . . . . . . . . _.
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NONDESTRUCTIVE EXAMINATION PROC EURE CP-NDEP-400 MAGNETIC PARTICLE EXAMINATION Q
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COMANCHE PEAK STEAM ELECTRIC STATION TEXAS UTILITIES SERVICES INC.
I 1'
APPROVED BY:
PREPARED BY:
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MAGNETIC PARTICLE EKAHINATION 4/24/76 I I
i 2 TA3LE OF_CONTDrfS_
.i
.t PACE I
4 SECTION TITLE s
- t I 6 1.0 PURPOSE. . . .. ... . ............. 1
,j 1
- l 2.0 SCO,,P1 . . . . . . . . . . . . . . . . . . . . . .
'l s
3.0 REFERENCES
.. . .. .............1
' I
< 4.0 CENERAL . . . . . . . . . . . . . . . . . . . . .
10 1 i 4.1 PERSONNEL . .. .. . ..............
,, 2 j! 4.2 PROCEDURE QUALIFICATION . . . . . . . . . . . . .
0 5.0 PROCEDURE . . .................2 ,
2 3, 5.1 MATERIALS AND EQUIPMDrf . ........... .
3 ig 5.2 COIL METHOD . .. . . ............ ..
3 5.3 YOKE METHOD . . . . . ..............
ll is 4
u 5.4 EXAMINATION HEDIUM . ..............
,1 '
5
- i i
to 5.5 BIACK LICHT . .. . . ..............
5
- 1 19 5.6 AMPERACE REQUIREME)rfS . . ............
i
,( . . .. . . ......... . .. .. 7
, 20 5.7 COVERACE 8
21 5.8 EXAMINATION SEQUENCE ..............
22 5.9 DEMACNETIZATION . . . ......... . . ..9 ,
(
10 5.10 REPORTS . . ... . . ............ ..
.. ... 10 l 5.11 ACCEPTANCE / REJECTION .........
10 }
!i 26 6.0 ATTAC)9 TENTS . . . ..... .......... .
f
' 26 1
4 27 i 28 y t i 29 i
'i 30 fI 1 31 1
I 32 i
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38 37
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- ' MAGNETIC PARTICLE- 7/7/75 EXAMINATION "Y/ N 76 "I*of 10 l
' 1.0 PURPOSE 3 The purpose of this procedure is to provide detailed instruction 4
for the performance'of magnetic particle examination, for acceptance
! e 1
or rejection, on ferromagnetic plate and piping weldsents.
7
.}
! a 2.0 SCOPE 1
l 9 This procedure contains specific instructions for Brown &. Root, Inc.
1 so I :
(B6R) and subcontracted personnel to follow when performinR asgnetic g
i t; particle examinations and evaluations' on ferromagnetic plate end
- 83 piping weldmente at the Comanche Peak Steam Electric Station
.j 14 (CPSES).
I, 16 I ts
3.0 REFERENCES
87 3-A Quality Assurance / Control Personnel Training Manual Part II, Supplement E 70
- 21 American Society of Mechanical Engineers, Bo11cr and Pressure Vessel 3-5 f 22 Code Section V, Article 7, 1974 Edition with Addenda through Summer
] 1974 l: ,,
2s 3-C ASME B&PVC Section III.1974 edition with Addenda through Sumer 1974 l 3 1 2r
- l.
as 3-D CP-NDEP-001 " Nondestructive Examination Proccdure Qualification" <
20 30 3-E Gibbs & Hill, Inc. Specification 2323-MS-100 " Piping Erection".
31 f
32 4.0 CENEMA1.
) 3J I
3d 4.1 PERSONNEL f 36 l
l- sa ll '
31 j
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- 7/7/73 CP-NnFP-400 I .
MAGNETIC PARTICLE navseso pass EXAMINATION 4/24/76 2 nf lo
! 1 4.1.1 Brown & Rocc Personne_1 2
i 8 All B&R' magnetic particle inspectora shall be trained, qualified, and b
- certified in accordance with the requirements of Reference 3-A.
s
- Subcontracted Personnel 4.1.2 l 7 s All subcontracted magnette particle inspectors shall be qualified its 9
accordance with their company's trainin5 and certification program, to which shall be reviewed and approved by B&R Quality Assurance (QA) before issuance of any contract also, copies of personnel qualification i ,,
- records shall be submitted to Project QA Manager and the Corporate
-j ,3 NDE Level III for approval before personnel assignments to the project
, 34 l is by a subcontract NDE Group.
J
- li 1e ir 4.2 PROCEDURE QUALIFICATION is 59 This procedure has been prepared using Reference 3-B as a guide, and 20 shall be qualified by actual demonstration as specified in Reference 3-D.
j 21 Procedure Qualification Reports shall become part of this procedure as 22 l Attachment 6-C.
73 34
! 5.0 PROCEDURg l 2s i 5.1 NETHOD5 27 28 l The continuous method.will be utilized in the performance of the various 4
3e magnetic particle methods of examination.
. 31
! 32 5.1.1 P_ rod Method 1 33 34 The equipment shall meet the following requirementes 31 38 5.1.1.1 Portable Machine 37 as The equipment shall be capable of producing the amperage prescribed 3'
in paragraph 5.6.3. The equipment shall have a suitable calibrated 40
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- W08 7/7/75 CP-NDEP-400 MAGNETIC PARTIC1.E .a v .. o caos M INATION 4/;a/76 1 nr in I
1 meter to show the asperage being applied during examinations. The l
j 2 equipment. shall be capable of producing AC and AC 1/2 Wave Rectified l 3 I current. If the equipment produces an open circuit voltage of over 4
25V, then lead. steel, or aluminum rather than copper cipped proda
{ ,
shall be used to avoid geppe1r,,Taenetration.
j ,
7 a
To avoid arcing, a remote control switch, which may be built g into the prod handles, shall be provided to permit the current so to be turned on af ter the prods have been properly positioned, and ti to be turned of f before their removal from the item being examined.
33 -
l 1 u 5.1.1.2 Prods l
l 14 j
'6 The material used for the prods shall be copper, except that lead, 1
steel, or aluminum shall be used as stated in paragraph 5.1.1.1 of
" this procedure.
i se Solid or sof t-type prods may be used.
20 l t
i 21 i
5.2 COIL HETHOD 23 The equipment shall ineet the following requirements:
i 25 2s 5.2.1 Machine 21 The equipment shall be c'apable of producing AC and AC 1/2 Wave j 78 Rectified current with a minimum of 750 ampa. The equipment ll ,
29 shall be equipped with a meter to indicate the asperage being
!' 30 3' applied during examinations.
f 32 1
33 l 5.3 YOKE HET. HOD
. 34 5.3.1 A3 ernating Currene_
37 i
Alternating current electromagnetic yokes may be used, provided the as yoke has a lifting power of at least 10 lbs with a pole spacing 4o of 3 inches to 6 inches.
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- MACNETIC PARTICLE raea ECAMINATION
. avis m 4/24/76 4 of 10 }
p; 2 5.3.2 Direct current f
Direct current electromagnetic or permanent magnetic yokaa may i
4 l
S be used to magnetise, provided the yoka bas a lif tin 5 power of l e et les'et 40 lba with a pole spacing of 3 toches to 6 inches.
! 7 1
i s 5.4 EXAMINATION MEDIUM e
' The finely divided ferromagnetic particles used for detection of
" discontinuities shall meet the following requirements:
12 .
n Dry Particles 5.4.1 14 .
15
' This material shall be of h$gh permeability and low 'retentivity ;
and of suitable sizes and shapes to produce .readily visible magnetic l a !
s particle indications. The particia color that is sel,cted shall is provide maximum contraat with the background of the surf ace being
{ examined. Particle colors to be used'are grey, red, or black. Only
- 2o 21
- UKESCO Red-UK-221, Crey-UM-188. or Black-UH-335 or equivalent 22 particles shall be used.
23 24 Dry powder particles shall be removed with a gentle air stream e
26 held obliquely to the area of interest. This air stream may be
provided by a aqueeze hand bulb or modified air nozzle. Should
- ' an air nozzle be used, it shall be modified to provide an air ts stream that when operating in f ree air, a pressure of one inch 2s
! of water will be produced when measured with a m'enoserer tube k
located at an axial distance of one inch from the nozzle.
32 33 5.4.2 Wet Particles 34 33 Tbc magnetic particles shall have high permeability. low recentivity, 36 and be extremely small. a few microns in site.
37 38 39 40 DO NOT REPflODUC8 g O
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- MACHgTIC FARTICLE n.s
! . ......o EXAMINATION Af,un 's or in 4 i
! 2 The materiale shall be ordered in pressurized spray cans (pre-mixed)
URESCO 3 either 'of' the fluorescent or visible (non-fluorescent) type.
- 210 or equivalent materials shall be used, I
i s I e The suspension shall be thoroughly agitated for 30 seconda giore use asu 1
continuously during application. These particles may be applied by e .
spraying only. Excess particle removal is accomplished by allowing fluid suspension to flow off the specimen.
I 1:
5.5 BLACK LIGHT e2 .
sa i
f i4 Only black lights with an intensity reading of a least 90e'
,l is foot candlet at the examinations surf ace shall be used. The is black light shall be filtered ultraviolet radiation within the f
i? range of 3300 to 3900 angetrom units so that the particles omit .
ii is a brilliant fluorescense when subject to this light.
$ 19 4
20 The bulb shall be warmed up for a minimum of 5 minutes before
- ' use in the examination. ,
'3 i k
, 23 A Weston 703 Type III meter or equivalent, without filter in the {
1 24 meter and with a 10X sultiplier disk shall be used to verify this. l' 2e l, ,,
5.6 AMPERACE REQUIRDfENTS h' 2e l 2, 5.6.1 D_{ rect Contact Method .
< ao l si Magnetisation is accomplished by passing current through the I<
l' 32 specimen, end-to-end. Magnetizing current shall be based on specimen 33 diameter as follows:
34 25 a. Up to 5 inches diameter - 700.to 900 aspe per inch diameter.
I 38 b. 5 inches to 10 inches diameter - 500 to 700 aspe per inch dioeeter.
1 I 3' c. Over 10 inches diameter - 300 to 500 amps per inch diameter.
i sa 39 'NOTEL Specimen length shall not be considered a factor in the selection of I 40 amperage.
- 00 No? MEPRooVCE ,
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- NAGNE'IIC PARTICLE _nav.sso eaa.
M#N 4/24/76 6 of to !
' Cancral Conductor Method 5.6.2 3
3 Amperage selection shall be based on specimen diameter as outlined in paragraph 5'.6.1. Central conductora shall be fabricated from s
j i
diamagnetic material.
7
, 5.6.3 Prod Method f
e so Prod equipment aall be equipped with' a remote switch for energising magnetizing current to minimize arcing. Prod spacing shall be between
- it 12 'three and eight inches. Amparage selection shall be based on prod .
13 spacing and specimen thickness as followes 14 .
16 SPECIMEN '111C)Q(ESS to Prod Spacing Less Than 3/4" l
" 3/4" and Over
! ,, AMPERACE AMPERAGE l 19 3"
- 270 to 330 300 to 375 400 to 500 I 20 4" 360 to 440 l 21 5" 450 to 550 500 to 625 600 to 750 72 i
' 6" 540 to 660
+
23 7" 63C to 770 700 to 875 24 800 to 1,000
' 8" 720 to 880 2e 2;
- Prod spacing of less than 3 inches shall not be used; some other 2e examination method must be employed.
1 2, 3o 5.6.4 g (l_ Method
. 33 3' 5.6.4.1 Encircling Coils I 33
'* For encircling coils, current at 35,000 ampere-turne divided 35 by the sum of 2 plus the length-mer-Jiameter ratio of the test part
- 35. M an e tums shall be used for magnetization. For 9_
example, a part 10 inches long 'x 2 inches diameter has an L/D ratio of 5. Therefore, 35,000/(2+5) = 5,000 ampere-turns; if a 5-turn coil is 3e
.o used, the amperage required is 5,000/5 or 1,000.
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- MAGNgTIC PARTICLE 7/7/75 CP-NDEP-400 l
M M ION 4/24/76 7 af 10 This formula provides adequate field strength for parts with an L/D ratio greater than or equal to 4. For L/D ratios of 2 up to 4 M4
- ,t ,
--! j J for smaller parts magnetized in a larger, fixed-size coil, the formula 4
.l shall be 45,000 ampera-curne divided by the length-over-diameter reti .- For example, a part 10 inches long x 5 inches in diameter has a '0 - 22,5000 ampere-turas; if a an L/D ratio of 2. Therefor. - -2 5 turn coil is used, the emperage required is 22,5000/5 or 4,500 amps.
For L/D ratios lees than 2, alternate magnetising methods shall be
,o used. When the magnetizing coil is made of cable wound around the si test part, the coil'a turns shall be closely spaced. The effective field extends for about 6 inchse on either side of the coil; longer
'!i 12 *
+1 is parts shall be magnetized in sections.
s 14 15 5.6.4.2 Through Coils 16
'I The amperage per turn for through coils shall be the amperage, as ,
'" specified in paragraph 5.6.1, divided by the niusber of turns being usr3.
is ao 5.6.5 Yoke Method 28 12
- l
,3 5.6.5.1 Alternating Current ,
i' 24
- } Alternating current yokes complying with the requirements of paragraph 25 j' 3,
- 5. 3.1 will induce required magnetic fields.
27 i as 5.6.5.2 Direct Current t, 2e d
30 Direct current yokes complying with the requirments of paragraph 35 5 3.2 will induce required magnetic fields.
~
32 33 5.6.5.3 Inspection of materials by the yoke method shall be limited j
84 to the detection of surface defects only.
- ss 5.7 C0VERACE 3'
]k 3a Examinations shall be conducted with auf ficient overlap to ensure 100 38 percent coverage at the established test senaltivity.
40
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MAGNgTIC PARTICLE 7/7/79 CP unvP-ann esenso nos aa in l EXAMINATION i f ,t f .m i
t i
5.8 EXAMINATION SEQUENCE f 3 .
s If.
4 Examinations shall be conducted-in the sequence specified below.
s because of changes in magnetizing methoda or specimen geometrics, modi- l 4 fications to this sequence are necessary to obtain optimum results, ther special procedures shall be qualified in accordsace with Reference 3-D.
e Step 1 - Obtain currently calibrated equipment.
Step 2 - Accomplish equipment electrical connections. 1 l
Step 3 - Determine emperage necessary. - I 33 Stsp 4 - Energise power supply to equipment.-
se ' Step 5 - Position electrodea, coil, central conductor or yoke is as applicable.
is Step 6 - Energize magnetizing current.
if Si Step 7 - Check amparage for compliance to requirements, adjust
- a
' 18 necessary.
'8 Step 8 - Apply inspection medius as specified in paragraph 5.4.1
' or 5.4.2, as applicable. f Step 9 - Observe specimen surface during application of medium for 22 the formation of indications to assist in determining the 23 o
' nature of these indications.
i 24 i
Step 10 - Remove excess inspection medium as outlined in paragraph 3
i 5 4.1 or 5.4.2, as applicable.
3 St*p 11 - Evaluate indications to the acceptance criteria specified j 27 in paragraph 5.11. For dry powder and visible wet particit i 2e t '
2g methods, the examinacion shall be carried out.under normal so white lighting. The intensity of this lighting shall be
- 31 such that the HDE Inspector is capable of distinguishing the 32 one thirty-second graduations on a standard steel scale.
If 33 Portable lighting equipment may be employed to meet this 34 requirement. For fluorescent vet particle methods, the 25 examination shall be conducted under " black light" as j 3' specified in paragraph 5.5.
- ' Step 12 - De-energize magnetizing current.
'8 Secp 13 - Remove electrodes, coil, central conductor or yoke, as 39
_ applicable.
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7/7/75' __ CP-NDEP-400 HAGENTIC PARTICLE emos w avisso EXAMINATION 4/24/76 9 of 10 t Step 14 - Clean specimen surface as necessary prior to inspection 2 in the second direction.
3 Step 15.-> Position electrodes, coil, central conductor or yoke for 8 inspection in the second direction. Repeat steps 6
- through 13.
8 Step 16 - Demagnetize specimen, when required.
1 Step 17 - Make a final clean in accordance with Reference 3-8.
e 9
5.9 DEMAGNETI2ATION to it Damagnetization shall be accomplished where required. Any auttable means of demagnetization may be employed. Selection of the method .
of desagnetization is dependent upon the magnetizing mcchod and 33 s'pecimen geometry. Parts requiring demagnetization shall be checked is af ter the demagnetization operation with a field indicator.
17 Demagnetization shall be accomplished in the following manner: .
18 19 (a) When direct current is used, demagnetizing may usually be 20 accomplished by repeatedly reversing and progressively de-3' creasing the magnetizing current. The initial field strength 22 used during. demagretization shall be equal or greater than the original magnetizing force. When the current has been reduced 24 to the vanishing point, the part should be practically demag- il netized. Direct current is recommended for demagnetizing large
- 25 26 parts.
27
- h
, y, (b) When alternating current is used, it is necessary merely to de- F crease the magnetizing current in small steps or continuously 30 to a very low current.
l si I
- I f Dcmagnetization will not be necessary if the piece is to be j 13 (c)
,f 1
34 subject to an austenitizing heat treatment.
i 35 36 37 se
' 29 40 oo PeOT REra000CE E M g t
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- MAGNETIC FARTICLE AEVISCO PAGE IDCAMINATION 4/24/76 10 of 10 1
2 5.10 REPORTS 3
4 Attachment 6-5 shall be eg loyed to document examination criteria, s
results and disposition of items examined..
a
' 7 5.11 ACCEPTANCE / REJECTION a
8 The evaluation criteria and acceptance / rejection standards in
Attachment 6-D shall be in accordance with ref erence 3-C, unless
" other specifications and/or codes are called out.
42 .
13 6.0 _ATTACHMEN_T$
is ,
16 6-A Magnetic Particle Terms and Definitions 17 '
3, 6-B Hagnetic Particle Examination Report 59 20 6-C Procedure Qualification Report
. 28 f
22 6-D Evaluation Criteria and Acceptance / Rejection Standards 23 24 25 E 26 1
27 .
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30 l
31 32 33 34 36 34 37 38 e
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. MACHETIC PARTICLE EXAMINATION ma s nsvisso AUMET bA (6-A) 2 of 3_
t 2 DRY POWDER PARTICLES 3
8 . Finely divided ferromagnetic material applied to the specimen 6 surface for the purpose of forming indications as they,are attracted a to magnetic poles. These particles are available in three (3) colors
' (red, black, and gray) to allow examination personnel to choose
- the color that will provide maximum contrast with the specimen 9
surface.
to 1:
FERROMACNETIC MATERIALS I
a l3 Titose materials which are most strongly affected by magnetism. i is ~
INDIRECT METHOD 16 17 is Induction of a magnetic field, either circular or longitudinal, 19 into a specimen, where. the magnetizing currene is conducted by a 20 material other than the speciman, i.e., central conductor, coil 2 magnetization.
22 23 INSPECTION MEDICH 24
- 8 Finely divided ferromagnetic. particles used for the detection of discontinuities. For the purposes of this procedure either wet _ or 21 dry particles may be used.
28 29 MACNETISM 30 i
l 31 32 Magnetism is a property of matter. The ability of matter to attract other matter to itself is called magnetism.
33 34 as PARAMAGNETIC_ MATERIALS S
36 37 Those materials which are attracted by magnetism. Ferromagnetic 38 materials are a subdivision of paramagnetic materials.
do
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- MAGNETIC PARTICLE EXAMINATICH mEve9EO Pass ATTACW4Efft 6-A y 3 g 1 1
2 MAGNETIC PARTICLE TERMS AND DEFINITIONS _
3 4 CENTRAL CONDUCTOR MACNETIZATION s
e The creation of a circular or circumferential magnetic field in a tube
? or ring ~or around a hole in a specimen, by passing current through a a conductor inserted through the opening in a ring or tube or hole in 8 the specimen. Central conductors are diamagnetic materials, 3
to i
CIRCULAR MAGNETIZATION 11 .
93 Magnetic field contained within a part with no distinct external 14
' poles.
' is
,, QIL MACHETIZATION 18 is Magnetization of a specimen by passing current through a solenoid ,
9 I
2o or coil surrounding the specimen. k 21
- 22 CONTINUOUS MrrHOD 23 24 Simultaneous application of magnetizing current and inspection
- 3 medium; that is, the inspection medium is on the part while the 26 magnetizing current is being applied.
21 DTAMACNETIC MATERIALS _
2s so f
i Those materials such as copper which exert a repellent force
! si to magnetise.
33 p DIRECT METHOD.
i as 3.
Establishment of a circular field within a specimen by passing 32 current through the specimen.
l 34 39 40 00 NoT REPRoouct , .
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. l
. - MAGNgTIC PARTICLE EXAMINATION "
ATTAC)p4ENT 6-A ( A) 3 ,g )
i
, _ PROD MAGNETIZATION 3
4 Two hand-held electrodes are pressed against the surface of a specimen a
to make contact for passing angnetizing current through the specimen.
s It is a form of direct magnetization.
I 7 l s WgT BATH PARTICLES 9
'O Finely divided ferromagnetic particles held in a liquid suspension
" euitable for flowing the particles over the spesinen. For the purposes of this procedure only those particles which will
fluoresce under " black light" may be used.
YOKS MACNgT12ATION ,
is j i?
Electromagnets, exhibiting longitudinal msgnetization, the two external-poles of which are employed to induce a masnatic field within a 4
20 8Pecimen. .This form of magnetization is limited to the detection of surfaca discontinuities only.
2 12
. 23 LONCI'IUDINAL MACNET_IZATION 24 25 Magnetization of a specimen in such a way that the magnetic field 26 is established substantially parallel to the long axis of the 27 specimen. This type of magnetic field is established with a coil.
- " - It is sometimes called bipolar magnetization because at least two l$
- external' poles exist in the specimen.
30 31 32 l 33 34 35 ,
34 37 38 29 40 00 tv0T REPRODUCE oA.02
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MAGNETIC PARTICLE EXAMINATION 7/7/75 CP-NDEP-400 AUACHMENT 6-B **[6 -8) 1 0f 1 1
EXAMINATION REPORT 2
3 4 3dAl AL Mt#46tR l
OUntlTY ASSIJRANCE OtPARTMENT MT- I 8 NCE MAGNETIC PARTICLE REPORT UNBy Pact or peoJact CoalAMC14 PGAg g pgO. 5 - 91 9 si s t s es c6 ana immons c g 30 st) orman ~
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unsucu a numaasta 18
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39 I 40 DO NOT MEPRODUC8 Q A.02.
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" E/21/75 "CP-NTIEP-400 W-
. e MACNETIC PARTICLE EXAMINATION ,,,, ,,,,
A77ACICT.';" 6. C 6-C (1 of 3:
1 3 QUALITY ASSURANCE DEPARTMENT NDE PROCEDURE QUALIFICATION REPORT 3
PnoJtCT: Cap-aur mit T',s. angiso. M .iIQ 5 UNIT: _I 4 '2 FAGE h of b 08884 m At 6 ---
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in 12
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is 36 QUALIFICAT1Ctf 3PlcInstN 17
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8 . gg sin:AL NUMBER MT- 0000 l 2 OUALITY ASSURANCE DEPARTMENT NOE MAGNETIC PARTICLE REPQRT
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EXAMINATION j A*7AC]IMENT 6-C 6-C ('l of r i i EI'l3 AL I'WE0 A 2
QQAUTY A35URANCEDEPARThlENT NDER- 0 COO 1 l 3 NCE REPORT l Und? I E O _ PAGE E OF ,
project: toteANCHE PSAE JOS 980. 35 1 tee pg 4 .6
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- MACNETIC PARTICLE EXAMINATION wav e.c o nos 4/ 24 /76 6-p tI of 7)
ATTACl9 TENT 6-D 1
EVALUATION CRITERIA AND 2
3
' ACCEPTANCE /RLIECTION STANDARDS 4 ASME Boiler and Pressure Vessel Code Section III.
s 1974 Edition with Addenda through Summer 1974 a
l 7 (1) Evaluation of Indication - Wf #
l s (a) Mechanical discontinuities at the surf ace will be indicated
- by the recention of the examination medium. All indications
!f
are not necessarily defects however, since certain metal-
" lurgical discontinuities and magnetic permeability variations may produce similar indications which are not relevant to the is detection of unacceptable. discontinuities.
14 ts (b) Any indication which is believed to be non-relevant shall bp regarded as a defect and shall be reexamined to verify whether l ,,
or not actual defects are present. Surface conditioning may j ,,
I precede the reexamination. Non-relevant indications which would maak indications of defects are unacceptable. [
t i 1, 21 22 (c) Relevant indications are those which result from unacceptable sechanical discontinuities. Linear indications are those indica- j
,f 23 l! 24 tions in which the length is more than three times the width.,
g M Rounded indications are indications which are circular or 26 alliptical with the length less than three times the widthf I
\.
27 * !
j (2)- Acceptance / Rejection Stendards E 4/D PM ;
" Unless otherwise specified, the following revelant indications are ;
)
i 30 I unacceptables .
' ~~*'
31 (a) Any cracks and ITaissr~1'adicatio'ad; i 31 i 33 (b) Rounded indications with dimensions greater than 3/16 in. ;
- se 34 37 34
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lId bkOl S8/Pl/80 ISN03-38N S3Sd3 WO83 no.
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?/7/79 MAGNETIC PARTICLE E:KAMINATION _ , , d'-2iDJG!al*02.-
4 "- ArrACHMENT 6-D gf,f,f34 t_g e3 a 3) i 2
(2) Continued 2 (c) Q M more rounded indications in a itse separated by 1/16 in.**
s YN . edge; s
(d) Ten or more rounded indications in any 6 sq. in or surface 7
with the major ditsension of this area not to exceed 6 in.
a with the area taken in the most unfavorable location relative
- 9
.1 ,,
to the indications being evaluated.
32 (e)- All weld edge preparation surface defects on material 2 in. , .
is or more in thickness shall be evaluated in accordance Jith l 54 th'e acceptance / rejection of (1), (2), and (3) below. !
I 15 (1) Only indications with a major dimension greater than {,
- 16 1/16 in. shall be considered relevant. ;
t1 18 (2) Laminar type discontinuties are acceptable without. repair I is if they do not exceed 1 in. in langth. The extent of all {
laminar type indications exceeding 1 in. in length shall i
- #' be determined by ultrasonic examination. Indications i 22 exceeding 1 in, in length.shall be repaired by welding to i 4
2a f
a depth of 3/8 in. or the depth of the indication, which
' 24
,1 ever la less, unless the ultrasonic examination reveals D
i that additional depth of repair is required to meet the l
d "lE*** "L" '*"*I"*#i " **S"I#"** I# Eh* **E*#I*\
27 being examined.
i 3
2s 3o (3) Other nonlaminar relevant indications which are unacceptable are:
i I1 31 1,
32 (a) Any linear indications greater than 3/16 in. long.
l 33 34 (b) Rounded indications with dimensions greater than 3/16 in.
I i 35 ,
(c) Four or more rounded indications, in a line separated by f
3' 1/16 inc. or lesa, edge to edge.
l 34 l 29 I i
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ACCEPTANCE CRITERIA FOR ANS! 831.1 '48_05 I
Unless'otherwise specified, the following relevance indications l are unacceptable: l
- a. Any cracks and linear indications. i f
- b. Itounded indications with dimensions greater than 3/L6 I inch.
Four or more rounded indications aligned and separated c.
by 1/16 in or less, edge to edge. ]
indications in any 6 sq. in, of !.
- d. Ten or more rounded surface, the major dimension of this area not exceeding 6 in., with the area taken in the most unfavorable location relative to the indications being evaluated. '
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ag COMPONENT T AC/SPf N/iOENT. NO. I OR AWING /SPEcir:C ATION No. l W Ngp j r' N T a SYSTEM code Coce AI8Icl oIeieI c; tun st i H ; tua. mil .v m o. ., I, i u.i. n.s. f j i @
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- 050278
] ..... ..... .. ........ .. . ...... .... , M..962. .. ... . ...
9:4 RtR V EN OO N'S CQuNT l UNITS PURCH 3 RLS/MOLO NO.lCODE INPUT I p Nuvage M* AT/ LOT / BATCH NO, QUANrity OR NO. ST ATUS DATE b uwgrn i i, mes e6ss sSios tos.ni m.u s m.ur 7,, . .c. , ,. . . . . c o-om e a. Westinghouse drawings E10773-121-002, 3, 4&S
@ ImIT: @ 2, 1 t. 2 require the surface of support pad to be para-l (circle One) llel with respect to centerline. of the nozzle
@ NSSS within .g05". Violation. An area of support (Material / structure / System) pad (248 AZ) has been ground below the allow- .
@ Reactor Vessel able tolerance.
(Component) See attached MT Report 00523 & Map of pad.
@ Westinghouse (Vendor) #
Rec., torat Installed l @ I.OCATION: . (Circle one) tal REPoRTEo SYs glel DATE. i Hold Tag M-962 applied Richard D. Ice II l5-2-78
.-amsosv. *tes D ATEa (F) MEVIEWs APPMOV A H l Richard D. Ice. If ! 5 ' 2 ' 78 . b f [l OATE:idiY i s A ss a n o T o .
. i n. o . o .7 =. n . a coa s cTiv a AcT. . .. ova.T. gj g, n,, ,,,o.,,,,,
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M SERI AL NUMBER QUALITY ASSURANCE DEPARTMENT MT- ~ ? NDE MAGNETIC PARTICLE REPORT ' PROJECT: COMANCHE PEAK JOB NO. 35- 1195 UNIT PAGE OF / DRAWING SYSTEM CL ASS j
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0 . t \. I i . REActuR WGSCL SuppoY,tr AT 24 8" T-ty rp u,J gg V muatu p,..og Tuc, g.or, o p . i.
} ATT/,Ol MW Tn Fb\,.-Tkx-toco9 i
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N M M - 9(o 2 Pf 4 of+ TO
. . _ . . . . . _CPSES_.._ ____. _B&R __LL (L_Q0UGLAS MAY 3. 1978 LOC a teog og P f. p.a M C DATE .
cumcr flCR-M-962,.. Resolution of_; S.0. 105 b The actual area exceeding the .005 inch flatness tolerance represents approximately sixteen square inches. The support pad dimensions are 28.5 X 10.25 inches. The area therefore represents only 5.48% of thetotalavdilablesurface. The surface contact requirement for setting the vessel is 75%. Based on the magnitude of the effected area and the results of the MT NDE, the vessel can be used as is. It is recomended that the pad support surfaces be stoned to reciove the majority of the milling marks (this is typical and has in the past proven well worth the time and effort) and or any other discontinuities , discovered. MT.'ifu(dhf t W Site Mechanical Engineer
!0R INFORMAI!DN ONI.Y cc: Pete Olson, B&R Approval : / --
Richard Ice, B&R P. S. Van Teslaar , W_ Site Manager 'i i l i d li l'
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M V 18 tl $ $ U $ \W hhd I 3 QUALITY ASSURANCE DEPARTMENT
. 70063 as
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5ERI AL ho. SYSTEM COMPONENT T ACISPtNfsOENT. NO. l OR AWING / SPECIFIC ATION NO. l l N*NT %s ccOE cooE AIeIcIolEIF l c; tun.oil H ; iun.i.n l J ; tun.si
, _ja s.1o l 11 15 17-56 J 546-CVM-232595-BN PU ACHASE C ADER VEND ,
NUMata CODE ,. , p S&49 7G73 M-999 RI b 061678 l ... . . . ... . . .... , , , ,,,,,,.., ,,,,, ,,,,,,,,, ,,,,. RIR V EN 00 R'S COUNT l UNITS PU R CH'S RLS/ HOLD NO.lCODE INpur M.2 :**. NUMBER >4E AT/ LOT / BATCH NO. QU AN TiTy CP NO* STATUS DATE
, ! *su%4 4. R 112 121 ESs5 961C6 1Cri.111 122 127
{ 73, I aO B S I insacaco ronMs ono T8oMi
@ C;IT: 1 2, I t, 2 l
Circle One) SEE ATTACHMENT QA CORDI ~ l; g - @ Tr=m R'eflective Insulation Elev 804'9"
- ster Structure /Syste=) gp Fa a n O..
(Component)
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@ Westinghouse Corp. suBFILE NO.
(Ven:'O r) N - YM 8/ Rec., Stora:a. stalled
.l @ 1.ocATIo::: (Circle One) A REVISED ro ADD ITEM '?
tainEPonTEoava ig.g oxy g,
= Hold Tag M-999 applied Larry R. Shaw l 6/16/78
^
,,pagpa go sya jts) DATE: (73 naviEw/ ArenovAca _ j j g,3 g,7 g, j L. R. Shaw ! 6'16178 'd d , d 8 g ipg;i7/
I it s sp DJ E D AT E: Ig 3 3 co sec s.T a s , Ass.t.= Es To !,s)connscTevs AcTson naoussT CAR # t a a l or u,, na,ro,c, v a,,si,.E,
- Required WNot Required i'
1 U. D. Douglas 6 ' 30' 78 aro,s, su, g,, , g 33 oispose rsome ,g PEWoRM m E P AI R USE As IS SCRAP Repair per TBX-M-153 using extra screws supplied with the insulation. i see --zesuAmceo FOR INFORMAIl0N ONLY le iC ST BE / A PPn OV A ba g(33) DATES t e s;c ar va t
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V 127177 N/Amds/,dr ' i : 3,j g c. Evi e w,A ernov,u 'sa,a oATE: taal ano nEviEw/ArrMov4L *gn3j o AT E,
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, , Swn-::o y Unsatis!xtory 0 Not Req'd.
. a : Ewa p. vE niric Ario= > i ' "8 " ^' '
i < Y. ,3,.m }& I Y' Y' Ys i e,h, r, ; F0lA-85-59
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% of 6 ATTACMENT; NCR M-999 R t NONCONFORMING CONDITION:
ITEM NO. 1 i l Reflective Insulation was crushed during settigg of RPV into RPV cavity on Panel B23C at Approx 80 AZ. See sketch for dimensions.
.l 1 .- PANEL cgusNeb AR95 W .
22 -+t 'l,e j T. g S N f4 % n
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i ! ITEM NO. 2 6 An additional areg of crushed insulation (37.5" long X 12" high X 6" deep) l! is located at 240 AZ on Panel 823F.
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i j FOR INFORMATION ONLY l l! !l t s i il 1 he,.h -[
- s' y _ _ . , . ,N
- Mh -'
n 11 7 -
. _.._._._.6._. ... .. .
- TBX-M-15 tuedRANDU:3 MM M-9992/
~
hfb Of 5 TO CPSES TUSI J. T. MERRITT JUNE 27, 1978 .
~
LOCATIO8e DEPT NAMC 04TC suw.e, REACTOR VESSEL INSULATION, DAMAGE TO AND SUBSEQUENT REPAIR OF - y. l REF: NCR-999 S.O. 10S {
!! The damaged areas are to be returned tr> the original shape by drilling an appr criate amount of holes, thus allowing the attachment of a pulling device and pull the panel to its original configuration. The pulling device is to be attached with sheet metal screws. If there are any holes larger than 3/8 inch (major dimer.sion) after the damaged areas are contoured the holes to be covered witn 24 gauge S/S type 304 sheet. All permanent
~
fasteners are to be mace of S/S type 304. All holes drilled are to be , plugged with permanent fasteners. Approval:
} 7 -
5h mC/40 ' 7! R.11uestefeld /) ~ P. S. Van Teslaar * ' W Site Mechanical Tngineer Westinghouse Site Manager Comanche Peak Site Comanche Peak Site - !i . 1 T' I' cc: U. D. Douglas, B&R i R. G. Tolson, TUGCO-QA
' P. Olson, B&R I
MRW/PSV/plw
~
- AL.s o AP PLW S to p c)c3c3 g i
&#A7&b ehAdOR ;H70RMATl0N ONLY i.
I4
! 9 l
l l
; ,,,o , Comanche Peak Site NSD-ISD M. R. Wuestefeld Y -.
Hb
~ '
. MEMO .
Gibbs S Hill. Inc. 8f4-0f5 EpsossitRS. DESOsERS Cors57RUCTORS .
. Dallas To ' J. T. Merritt, Jr. Date June 30, 1978 TUSI - Jobsite JOB NO. 35-1195 At 3
lECEIVE9 JUL 0 51978 l From J. J. Moorhead 1 ,RECEIVEw
; At G6H - Jobsite i .
COMANCHE PEAK STEAM ELECTRIC STATION -l 1981-83 2300 MW. INSTALLATION
'; DAMAGE TO AND SUBSEQUENT REPAIR 0F REACTOR VESSEL INSULATION
, REF: (1) NCR M-999, R1
, (2) TBX-M-153 1
The engineer has reviewed NCR M-999, R1 and TBX-M-153. Concur with repair disposition. t l! FOR INFORMATION ONLY
J. J. Moorhead Resident Engineer j _ 8 & R DCC Drsy, li -
J l
! _ PROJECT MGg.
ff
-PRolECT ENag-Il HI JJM:RRB:ss cc: ARMS OL --04 "U8-if B. J. Murray 1L PROJECT CONT. Etn.tj R. E. Holloway IL Tucco 04 H. R. Rock IL l/
J. T. Merritt, Jr. 1L PR _ OJECT GEN. M;g, l f - P. S. Van Teslaar W Site IL _ARMs , 6
~
l l l - Il
+ -
L_ S g g" ] 1 - -- - .- - .
i . . . . . W Wh i,e - Brownf5 Root.inc. - WM INSPECTION REPORT f PAGE I OF / , . .. . . . . . .... . . . .. . . . . . . . l.OR. AWING T AG/ SPIN /IDENT. NO
. D. A. . . %. 2 7.f. .O-f. . . . . . . . . . .
/ SPECIFIC ATION NO. I SE RI AL NO.
PLANT SYSTEM COMPONENT H; (Unsul l J ; (Un.g3 CODE CODE CODE A l 8iCl0lElF l G ; tuneel l 11 se 17-56 14 S 10 l JW.. .. M. .s./. 2f. .zsm.W. . .. .. 1.; FURCt:f,2: 0".DE R VEND 1 NUMSER CODE j.: 6649 70*73~ l* MRR RIR V EN DOR'S COUNT l UNITS PU RCH'S RLS/ HOLO NO.[ CODE INPUT QUANT 6Ty ORNO. ST ATUS DATE (I NUMSER NUMSER 8085 HE AT/LOTIBATCH NO. 8695 93-106 108 111 112 121 122 127 I 74 73 'l i PURPOSE AND TYPE OF INSPECTION / SURVEILLANCE: /#44/Md [##/E<* 77//# MS a//M
/csAa s l /AA/E/s ARW 5 A.]rF Ar o>p,}71=a m i H M -s):h pp Al ,
l
~
1 t i! 73ULTS OF INSPECTION / SURVEILLANCE:
#/ATME) #44/Ed # E 4 N # >~~h M/
/
A/ W /hs9A/8f" A Y# 7WW-/f/ AX)) r ArtpfDj~AAff-i o CAD f il r n m u . . , _ . . a un ;grUggggllljg (;gg 1 ll - i i m n NCR NO. lII~ $$? $ f2kHt/f Y b/f f/f/f/ (, OCT I ' INSP ECTOR ~ DATE m..,,,n,.,,,, O .. ." - - - -r- *P *- _--__-_____'*,'_7 _;____________.____Ch..--,g ____,___g. _ g _ _r . .c _
.. ff,],A wsv mivaw w.,aw.
'y{'~
*"Q-J.s,M' QUAUTY ASSURANCE DEPARTMENT
%C - NONCONFORMANCE REPORT (NCR)
DR-4278C-4 (Q j
. . ,a @ , _ . .@. . . . . .. . . . ... ..,,,, .,...,,...,..........
COM PONE N y T AC/SPtNilOEN T. NO l OR AWING / SPECIFIC ATIO*d NO. l SERI AL NO. sysTE8A j p;Ta.T
..a l- CGDE COC3 A l 8lClDlE lF l G ; (Un.nl l H ' (Un.ts) l J ; (Un.ts)
_' ;_4 . s.io l u.is n.se 1 546-CVM-232595-BN
.a , ,,.......
Pgg 54 ASE C A G ER VENO . NUv 3 E R CODE , , j 5MS 70 73 I l .l...., ., .,,,, , , , , , , , , ,,, . . ,,, ,M,9,99, , , ,, ,5 06,1678, j b.. .,ev ., a ;*
. MR V EN 0Q W3 COUNT l UNITS QUANTITY PURCH's ORNO.
R LS/ HOLO NO.l CODE STATUS gN7UT DATE l I ;v y.* a Nt,;*A g g R >4E AT/ LOT!3.: TOH h0..
~ j~t, g USS 8:pi$ 96 105 105111 112 121 122 127 I
Reflective Insulation was' crushed
,; ,. = : = , .o n-i- o c on oi Tio n.
l ,
@ 'c;IT: [U 2, 1 & 2 during setting of RPV into RPV ~ ~
i Tcircle one) i cavity on Panel B23C at. Approx 80 AZ.
) ;
Transco Reflective Insulation (LEY, @ 7, See sketch for dimensions.
@ C'2terial/St ucture/Syste=)
l l l @ Panel B23C
# W '
. (CO:pOnent) PANEL c4usea AAE%
(G Westinghouse Corp. U ,,M b (Ven:ior) j
@ LOCATIO:::
Rec., St.:ta2a.hstalleD \ b \,' l pg (circle cre) -----
"7p y m m, ear $ddli APsspM
' [3] REPoATEoSY - gle) DATER l Larry R. Shaw n i 6/16/78
..g en.=,eEs sva 'iss DATE:__ (H pav AP ao v a t: s g,3 on y E, I
L. R. Shaw 6 ' 16' 78 d //6ik i r;3 3 c,. s.c u r i a. A ss. c
- 3 To: ts el o.as sate: to,3conRECTevE ACTsom aEoutsT: MO# gia3 oErscsEncy nEronTastE,
; I U. D. Douglas 6 '30 '78 Onequired Gelot Required a,. .,. . c e,
...,o........=,.
REWoRx R E P AI R USE AS 15 SCRAP J
- FOR JNFORMATl0N'O l
I1 l' ta al cos.sTR. REvlEWr APPRov ALs "(33) oAyg, 1 l I E j i.:2. n.E :.. .ov.c ;iin oaTE' t's: cu Er*T aEviEw/^*Paovai = iii . : o4TE. s ! l a s t E a.o. a E b e E " A '7 R OV ^t
'tati oATE: taal An, nEviEwfAPPnovAtt aggy o4yg, l L t I
..,va-.. 1. a ~ .
- 3. i E. A, x,, GA NEGOiiD i
- '~' b:::**i-::c'y Unsatisfactory 0 flat Req'd. ,,rn. eyn .
/ 4
..,. cat:: r . .= pes s =. v E me ric Aviore I(269 D ATk:
l / / FILE NO.
; , /f /
r ; a a. . . r ni s . a y.o n, staa) onTE: SUBFILE A7-999NO.A/ hig, o n eLvet fcLosums 'tiel pATE l i ' r , l
^
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^
ggo033e,4oNg
- - - - - - - - - - - - . - ~ -
. ggDg j{ g QUAUTY ASSURANCE DEPARTMENT g.y.
NONCONFORMANCE REPORT (NCR)
. .... .. .. .e T.BX-R. C.PC. RV-01 Se Belo.w. .. .. .. .... ...*.. . . ,
TAG / SPIN /lOENT. NO. I OR AWING / SPECIFICATION NO. l SERI AL NO.
. PLANT SYSTEM COMPONENT ODE CODE CODE Al 8iCl01ElF l C ; (Un.ts) l H i tunets) l J; gyn,g) l l 14 S.10 11 16 17 55
. g. .
PURCH ASE ORDER* VEND NUMBER CODE j' 5663 70w73
. . . . . . . . . . . . . . . . . . . . . . . M.- 10 04. .0 62.lNpyy .@.
778 MRR RIR V EN DOR'S COUNT l UNITS PU RCH*S RLS/ HOLO NO.lCOOE NUMBE R NUMBER HE AT/ LOT / BATCH NO. QUANTITY ORNO. STATUS DATE i-l 74 73 goes 8595 96 105 106 111 112 121 122 127
. c o-,.. .no co-o.T o a.
n, Westinghouse drawings E-10773-121-002,3.4&S l @ UNIT: (C 2, 1 & 2 - require the surface of support pad to be - t (Circle one) parallel with respect to centerline of the nozzle within .005". Violation': Various (NSS Material / Structure (Systen) locations' o'f p' ads have been~ nicked or chip-
@ Elev. E b' ped. See attachment for dimensions & orien-(Reactor COspOnent) Vessel tation. ~ -
(Westinahouse Vendor) '
,. @ LOCATION: Rec.',Storate.kustalled)
(Circle One) Hold Tag No. M-1004 applied.
* (3) naronTso my g g , ,37,,
I Larry Shaw n !6-27-78 3(6 ATE 8 (4 nEV1 P NOVA a
.PR EPAR E o SV s Larry Shaw !) 6127s78
,h ,ff p3 ossrossTaoM AssDG= ED TO. [t c) OWE D ATEs [1 tlConRECTIVE ACTION REQUESTS gg (82) REPORT " " "
AaLa
;i U. D. Douglas 7 l'11' 78 DRequired WNoi Required a,o,,",,,.,"kn 8
g.33 ossroseTeoM newonu napAsn X - ust As as senAP
-{
t
'i Blend sharp surfaces and perform MT Examination per NDEP-400. (Rgf.TBX-M-152 Attached).
1 i ae w- 3.n.cwace. . FOR INFORMATION i to ons a neweswf ArenovAs.: itis 3 pats. A rA
; tin aar==
% Eblh
. '... Ai. iiisi. oats.
g"/arraovai =
1; t.f.io Aafvi w. v"w sin Al cub ; i<
) Y l
ff,
}, t ys y f
i tze vEnonc AT.oMi (3: 1 namanns://oNE' QA RE. TORO I S Satisfactory Q Unsatisfactory D Not Reg'd. ..
$ l26) o ATE. [
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=gress F01A-858$O.L
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{ v j i f FOR INFORMATION ONLY i I,
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l / L ,o g;.ig JP Sr m So % ) op ~RPV skp o r f ~P M
$0 W k
N Y'V70 ' q l. FOR INFORMATION ONL l t lI o d -- ~m_. ....._m . . _ . - , . - ~ m. ._..sr-, __,,_n...,__ ., _
; MEMORANDUM , v f.
,. . m,= . m. < l
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T0 cPSES
==.,,e
~'..
TuSI om. _ U.T.MERRITT
,f JUNE 27. 1978 cu=xcr _BE8.CLOR_YES.SEL10PPORT PADS. DAMAGE OF' AND SUBS.E_QUENT RE6IR '
REF: NCR-M-1004 S.O. 10S - p . q -! During the nume/ous Reactor Vessel li'fts the vessel was' set onto the
- supp;rt shoe stationary side wearplate keeper. damaging the interior
; edges on three of the support pads. The damaged areas are to be blended (all sharp edges removed) and NDE MT examined for any flaws resulting from
,' the damage. A copy of the MT examination (stating that no indications were ,
', discovered if applicable) is to be submitted to the Westinghouse Site Office for disposition. If no indications are found the vessel is to be considered acceptable. . If there are indications discovered, the Westinghouse Site Office is 'to be notified. imediately and further vessel setting efforts
, discontinued. ,
f (' Approvalj .. s o4 . bt![b h}uChf0 M. R. Wuestefeld &
- ,h;y$ht / --
P. S. Van Teslaar l, ,. W Site Mechanical Engineer Westinghouse - Site Manager
; Comanche Peak Site .
Comanche Peak Site I cc: U. D. Douglas, B&R 1 R. G. Tolson, TUGCO-QA '
} ,
P. Olson,'B&R MRW/PSV/plw h gggg y j r
'. :\
l
~
l t t . I 1 I L
* * ~ Comanche Peak Site toc. ,,
NSD-ISD om, M. R. Wuestefeld y (0 07
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=.-- .- . -
ny a
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@ WMW
. Post Office Box 1001, Cl@n Kose, Truas 76043
- eT: NCl2- In-10C ,
e QUALITY ASSURANCE DEPARTMENT ~
$ Of f 3. 0. IC NDE MAGNETIC PARTICLE REPORT DJECT:- COMANCHE PEAK JOB NO. 35-1195 UNIT PAGE OF
= awing SYSTEM class (IP 4 r Mg ggf p 9 30 30 oTnEn WELo/ ITEM soEhflelC ATIoM LOCATION-
. t4As A ff)ffF r**R) - "
M TL. TY PE A T L. T ulCn ot A/LEn STn
~
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.T AGE or MrG. Q EMCAV ATIoM O nurAin Onoor O inTEnuKoiATE SAL g j h mooLEno. - sEnl AL no. - O Ac
,, enco O seAcinG coil O vunns nEAos O AMPEn AGE usEo P A n tic L O WEr M nv noE emocEounE no. N/A' O onEv d CP-ND EP-400 O eLAen O rLue=EseKur nEMAnMs h0 A! U **t. 4 CIONS A)O C C{ *
} ACCEPTANCE sTo oATE ASME SECTION ljl O ANSI B31.1 O AccE, [ nEaBev O [/R/ M wm m ,, 63f / e' AGE o r u rG. O Ex ::* *^ Tion /
n EP As n O noo? 0 =vEnuEoiATE O rinAL i uooEL no. sEn AL no. O Ac enoo O s, co L O runus nEAos O AMPEn AGE unto P A n TIC LE s O WET ony not enocEounE no. DonKv O nKo CP-NDEP 400 O eLAcn Or onKscEnr nEuanns / A//4 FOR oATE NFORMAT DN ONLY
^
ACCEPT AnCE To. ASME SECTION lil O ANSI B31.1 O O
/
f nE,Ecr O / / Ace f InsPECTom CEnTir8C ATion LEVEL STAGE or MrG. O EAcAV ATIon \ O n K, Ain Onoor O inTEnutoiaT O rin AL \ ll Eeua r. u rG. f O Ac D oc l uooELno. "
/ sEnsAL n vonE O ! enco O s, Acino ,/ coil O runus \. nEAos O AMPEn AGE usEo P A n T 8C LEs O WET O ony f } noE emocEounE no. / O anEv O o j CP-N D EP-400 / O SLAcn O et onEscEnr gEMAnus
'i ll - 1I l! AccErvancEs oATE ll ASME SE ON lli O ANSI B31.1 O AccE v O =EeEcr O / / cEnTiric ATion LEVEi. inerEcyn s i3/30/70 oA-s03 i A l n o-4 99 /4-9 I
!- MEMO 7 Sa !
)f/044 N -/00 V ;
p GHF-2845 Gibbe S Hill. Inc. gy Ef*CmEERS. OE51C#eERS. con $imuCfons r Dallas To J. T. Merritt, Jr. Date June 28, 1978 At TUSI - Jobsite-f From J. J. Moorhead At G6H - Jobsite COMANCHE PEAK STEAM ELECTRIC STATION 1981-83 2300 MW INSTALLATION REACTOR VESSEL SUPPORT PADS, DAMAGE OF AND SUBSEQUENT REPAIR REF: (1) NDE MAGNETIC PARTICLE REPORT - (2) NCR M-1004 (3) TBX-M-152 The engineer has reviewed NCR and Magnetic Particle Report and - concur with repair disposition and Magnetic Particle Report. FOR INFORMATION ONI.Y d
- 02 QA J. J. Moorhead
}
Resident Engineer 1 ,i JJM:RRB:ss l} cc: ARMS OL ,! B. J. Murray 1L i R. E. Holloway 1L H. R. Rock IL
! J.,T. Merritt, Jr. IL 1
l t f L_ . - -. _ _ ._ _ . .
r s naa.,,a -- . - .. ..- s . 70088- -
. BP,0Hil & ROOT, IliC.
Quality Assurance Departcent ICR/DR Index of Attachments REFEREriCE: !!CR/GR- flo. N - /68 % DATE: (a- M-77 The following.iisted attachments to this i:CR/0R were documents used ~ as reference inputs to identify the discrepancy: - TITLE J DATE DOCUMEllT l'O. S/6&oWS , M W I, ,
~
0# ky - b ~ j The following listed attachments to this ICR/DR were documents used' j as reference inputs to disposition the discrepancy: ll D3CUME1T 110. TITLE , DATE . l Y6 g . M -try / V Sy fess Wrshm$ , a Nbe Repea- 4 m 29
. G H f . 2.% f 3 0 z * *78 li s .
j [ ji . i i
- l. ,
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- e . _
e N . t'tep 1 A .
i.iEF. 0RAtt00t.1
,,es t. ... ., . u . e . m. = C%q ts \M %3
_h _ _ .. CPSES TUSI o., , J.'T.fEfRITT
..c dlM _2.7 2 e c ._1973 i ec. ..
na yc r._. .P.EACTOR.. VESSEL SUP_P_0RI _P_ ADS.uQAMAGE OF AND_S1B_ SEQUENT REA_Il . REF: flCR-fi-1004 S.0. 105
- During the nume/ous Reactor Vessel lifts the vessel was set onto the support shoe stationary side wearplate keeper. damaging the interior edges on three of the support pads. The damaged areas are to be blended (all sharp edges removed) and NDE MT examined for any flaws resulting from the damage. A copy of the MT examination (stating that no indications were
- discovered if applicable) is to be submitted to the Westinghouse Site Office .
for disposition. If no indications are found the vessel is to be considered acceptable. If there are indications discovered, the Westinghouse Site Office is to b'e notified imediately and further vessel setting efforts discontinued.
. Approval:
i ,_.h .--@ J'}$.tiY $1)u;$/$ _ Y/ ,W / #~" *
- M. R. Wuestefeld & P. S. Van Teslaar W Site Mechanical Engineer Westinghouse - Site Manager Comanche Peak Site Comanche Peak Site cc: U; D. Douglas, B&R R. G. Tolson, TUGCO-QA P. Olson, B&R
{ MR'.l/PSV/plw 1 i e i
?01A-85-59
. ac. .. Co.t:anche Peak Site NSD-ISD M. R. Uuestefeld
~ ~ ~ ~ ~ * * ~ ~ ' * " ' ' ~ ~ ' *
- LOCAtC4 pop f. h a ne t I- --,-7 , _,.
.i . . tv . +
~
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@ Brown &RootJnc.
Post Office Box 1001, C!cn Rcse, Tsus 76043 j (q [ rju Q Q g
') i'l I~' -
~' ' QUAllTY ASSURANCE DEPARTMENT' 4 ;,l'
- iy ~~
NDE MAGNETIC PARTICLE REPORT $* % OJ DJECT: COMANCHE PEAK JOB NO. 35 1195 UNIT PAGE OF
' a AwanG s y sT E s.e class f odn Vesul .V 50 50 LVA WuLD/ ITEM f obH T8 FIC ATION LOC ATION o,n -
1 A 6 - d o ,,,>>> ,,, W T-M T L. T Y P E M T L. T HIC K oI A/6EN GT H [ oeA/ wroth LENGTH
' 957 A G E O F M F G. O EMC AV ATION O ne,Ain O noor O inTraMaoiAT dab "itfL //a n, , . o . n .. % (, s. n, A,. n..
SA?-l5 O A. eC enoo spacino coti. O runus M nsAos O 8 AMPEnAGE u6Eo P A n TSC LEs Om Yony noE enocrounE no. M' O ancy d CP-ND EP.400 O mLAca O rLuo Escrav
$3EM An Ks A / '
, /Vo iAicf.eistrod.s Nfbe c{/ -
a e
- ACCEPT ANCE sTo oATE ASME SECTION 111 O ANSI B31.1 O Acesor [ n ,acT O [/$/ M Level CEnTIFICATaon LEVEL i
INSPECTOR A- . 7T' - AG E O F M FG. O EXC A ATION g_ n t P Al = 0noor O infanMuo ATs O rinAL MoostNo. su nl Al. No. O Ac enco se coil O runus n Aos O !l AMeanaGa usEo rant:CLEs O war ony (' O cary O nco noE rnOccounE no. l CP-NDEP-400 O ELACx 0r onescent ! kEM ARKS N oATE ACCEPT ANCE sTo. /
/
ASME SECTION 111 O ANSI B31.1 O ACcE O / nas Cr O / / INsPECTOn CENT 4FICATBoM LEVEL GT AGE O F M FG. Q EXCAVATloM \ k i O nErmin EQulP. M P G. O noor O inTenMaoi ATp O rin AL \ MOoELNO. / sEnt AI. N O Ac O oc voK O /
, naoo O scacinG f coil O penas r,: v
\. McAos O canticles O war O ony AMPan AGE usso f
Jt490 **,g~.s / N. O N OE PROC Eou n E N O. iM' O Gazy O ro l CP NDEP 400 -
-* O eLACx 0 et onesernr t %g 5 gruAnKs
~
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CEnTIFIC A7.OM LEVEL
.7 3NtPECTO=
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BY - SIGNED ' d M'I h-DETACH AND F9LE FOR FOLLOW UP [' . lI . 1 l
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# W/ ._, - _ .
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INDEXED' ACTIVITY m REL. NO. ERMTAs10, a.v. ser es-c=a.-ssos "acci ori 5- 95 CONSTR. REP: QO::!h) QA/ C REP: - e beue6 Br W 9k DleeAa ,ht Emr187w% 1sr9't/]/ ,
- REV. DESCR I PTION / AUTh0R IT'.'/ D I S POS I TION 9 ATE C0r.5TR . 'OA/QC I G.9V\$60 4 t1EP \ B O QibX.r- /i hk g Ct.6 p,u n )D. of 6 4 r.- 4. W t TW AG1i!:.-To s>G., mACWs u s s> C- OG Sh S
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' ' LEVEL / LOCATION RECORD l' FOR NFORMATION QNll ITEM R 9 A Uf0R- W e-##e.L.
INST. LOC. E E f EQ. NO.T&)*.- R.CP C R.V- Oi READ. DATE ek 2Ak W QA/QC Q.G.GOsre.gn hutvA q - TYPE OF READINGS t1Te46 ) t.oc8%av fmAs %s
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. ADIORAMO a u .eru m.= -
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! .TO CPSES TUSI J. T. MERRITT MAY 30, 1978 I - ; sumect REACTOR VESSEL.SUPPQPy ; S.O. 958 i .
FOR INFORMATON ONI.y
.l l ! This memorandum authorizes the use of SA240 GR316 shims of a i maximum thickness of 1/8" (one eighth) inch betweEn the reactor vessel support column and the shoe. In addition the mininun - thickness of the reactor vessel wear plate between the reactor
'l vessel nozzle support pad and shoe is reduced from one inch to 7/8 (seven eighths) inch. l Approval: Y YsWbh E.'R. Wucstefeld P. S. Van Teslaar i WestinghouseSite[MechanicalEgr. ) - Site Manager
,. cc: U. D. Douglas R. G. Tolson Pete 01serr i
l - MRW/p1w , .t . l P r,J Comanche Peak Site flSD-ISD H. R. Wuestefeld , L.C A F'Oas 04F9 N . .e t
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I' - TBX-M-154 studuncum i .. O . . ... ..,. < l e TO _ CPSES TUSI _ J. T. HERRITT JUNE 27, 1978 L OCa ftone O(P t. De  E DATC , , au ase, REACTOR VESSEL SIDE WEAR PLATES Cl.EARANCE TOLERNICE
--"--~
7EF" Trave ler nt-/u-uu.5-ddus . d.u. sud FOR INFORMATION ONL . Some difficulty has been experienced in obtaining the required .020 inch clearance for each side wear plate. W PWR Engineering has reviewed _ the applicable components and the relative magnitudes of themal growth and has de.veloped a talen nce band for the .020 inch requirement. The gap shoebet:een is to be the.020 side+wear 0G0clate,for
- inch each side wear plate.the vessel suoport pad and the s
.005 I. . .
Approval: LS aG'. 0) /, ) f M. R. nuestefeld & P. 5. Van Teslaar W Site Mechanical r.ngineer W Site Manager Comanche Peak Site Comanche Peak Site cc: U. D. Douglas B&R R. Tolson, TUGCG - QA l P. C1 son, B&R , i . MRW/PSV/plw
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, , , , Comanche Peak Site NSD-ISD H. R. lluestefeld u _ - - - _ . _ . _ . _ - . . - , _ _ _ . . _ . . __ .
TCX-M-155 ggg0RANGUM '
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I, J. T. MERRITT JUNE 28, 1978 _ . _ _ _ . . . _ . . . . . . _ _ . . CPSES _ _ TUSI NAME DATE
, LOC a tsO*e DEPT. ,
' cusac, REACTOR VESSEL SUPPORT HARDWARE, MODIFICATION OF: S.0. 110 REF: WESTINGHOUSE dwg; 1210E59 .
ORR0N Dm The minimum thread engagment for the guide pins is 2 1/2 inches. The available . thread length iri the Reactor Vessel Support is four inches. With the guide pins being 14 1/8 inches long and the support shoes 10 1/2 and 12 1/2 inch (cold & hot leg resp.) thick, the followings gaps between the support shoe and pin top surfaces are as follows; , I Hot leg Support; ' - 1 Shoe to pin = - 2 3/8" to - 7/8" Cold leg Support; .
} -
Shoe to pin = - 3/8" to + 1 1/8" Due to the interference between the guide pin and the support shoe, the guide pin diameter along the length above the thread relief area (10 inch top section) ' i can be lessoned by as much as 3/16 inch. This would reduce that portion to t no less than the thread relief diameter. Preliminary inspections of the interference indicate that the worst case would require removal of approximately -
.050 inch of material from the diameter. To determine the amount to be removed.
~
position the guide pins at their proper location, place the support shoes onto ~ ' ' the guide pins and feeler gage the gap between the support and shoe. This should be the amount of stock removed from the guide pins. , It is realized that this may not be possible in all cases. The point to be made l is that the gap between the shoe and support is representative of the amount the j guide pins have to be machined. ,_ \ ! All burrs that may have occurred during the shoe to pin alignment shall be ' ~ removed and surfaces polished to the original finish. q - Appr : I h bb%%$ 4/ R. Wuestefeld . S. Van Teslaar Af W Site Mechanical En neer Westinghouse Site Manager J cc: U. D. Douglas, B&R , R. G. Tolson, Q/A P. Olson, B&R 4 MRW/PSV/plw cam- , Comanche __ Peak Site NSD-ISD M . R Wuestafel d --.. -- . -. a.-, 60c.r. . L , - ~ . . .
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TUSI J. T. MERRITT JUNE 29, 1978 :- s TO - " "
- CPSES NAME *
- LOCATIO80 DEPT. . . , ,
REACTOR VESSEL' BOTTOM WEAR PLATE SURFACE CONTACT REQUIREMENT: S.0. 105 - CumECT
.g, 3 FOR INFORMAIl0N DNI.Y - 05 .
.. , L ,
.6 '
Due to the amount of surface contact on supports pads at 67',158* and 247' . azimuth (100%, 85%, & 80% respectively) and the levelness of the vessel as "
/ ; indicated by the most recent set of readings (level within one mil), the -
is l surface contact requirement for the 338' azimuth support pad can be reduced to 60%. The area of contact on the 338' pad is distributed from end to end - 4%. j ' and does not violate the intent of the contact requirement.
@%l
{ ' Approval: :T1. s?-4 g,:
.m
'f.j h%.rdd0 M. 4. Wuestefe1d
'* F?h)$$m P. S. Van Teslaar
~i~..'g ;2 M
- Mechanical Engineer Sitt Manager , ..,,,..,
Westinghouse - Comanche Peak Site Westinghouse - Comanche Peak Site .w i;.
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1 >. cc: U. D. Douglas, B&R . ;,i. ,,,.- R. G. Tolson, TUGCO-QA . .m P. Olson, B&R' i,7 ,27., .
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- ATTACHMENT 35-1195-MCP-I o
1. e ALIGNMENT LOCATIOPbECERM < ITEM REACTOR VESSEL INST. LOC. R.B.I h EQ.NO TBX-RCPCRV-01 READ, DATE i gg\,6 ,, QA/oC REQUIRED (ACTUAL I TYPE OF READINGS ALIGNMENT FINAL SET DESIGN) 1 II 18 0
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. ENGR.SN.+1med 4- 2 9-18 l VA blab 6 houston. Texas gjg
'l owe. no. pygg 1 owNan TEXAS UTIUTIES SERVICES, INC. LocattoN oF PROJECT C. P. L E. S. GLEN ROSE. TEX AS ] onawn av ewsemse amoveo leavs e n v. _n
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NB.2000 - MATERIAL NB.2486-NB.2532.2
,i i capdlary action withm the deared temperature range, NB.2530 EXAMINATION AND REPAIR OF and, in conjunction with a suitable aux or controlled PLATE l
= - =f-7s, the Aller material shall wet and adhere to
, NB.2531 Required Fr==I== tion the surfaces to bejomed.
' (c) Fluxes that are Suid and chemically active at All plates 2 in. ($1 mm) nommal thickness and less the brazing temperature shall be used, when necessary, used for piping, pumps, and valves shall be ====ia-I
,; to prevent oxidation of the aller metal and the surfaces by the angle beam ultrasome method in accordance to be joined and to promote free Rowing of the aller with NB 2532.2. All plates for vessels and all plates [, matenal. greater than 2 in. (51 mm) thickness shall be *=aminM by the straight beam ultrasome method in accordance ' I with NB.2532.1. NB 2500 EXAMINATION AND REPAIR NB.2532 Fr==1==*in= Procedures OF PRESSURE REI'AINING NB-2532.1 Straight Beam Framinatian. The re-MATERIAL quirements for straight beam exammanon shall be in NB.2510 EXAMINATION OF PRESSURE accordance with SA-578, Spa'Acatian for Straight REI'AINING MATERIAL Beam Wave Ultrasome Testing and L+;+ ^'-:- of - Plain and Clad Steel Plates for Special App %h (a) Pressure retammg matenal and material as shown in Section V, except that the extent of welded thereto shall be *=ammad by nondestructive ,,,,,narian and the --- standards to be methods applicable to the matenal and product fonn applied are given in (a) and (b) below. as required by the rules of this Subarticle, except for (a) Extent ofExamiassion. One hundred percent of pumps and valves with inlet piping connections 2 in. one major plate surface shall be covered by movmg the nominal pipe size and less. Seamless pipe, tubes, and search unit in parallel paths with not less than a 10% - 8ttings, 2 in. nominal pipe size and less, need not be ny,,g,p,
; . ==ammad by the rules of this Suberacle, provided the (b) AcceptanceStandards i
requirements of NB-3673 are met. The 2 in. size (1) Any area where one or more diernatinuities j exemption does not apply to heat ~5 --ye tubes. produce a continuous total loss of back resection
! (b) For forged and cast pumps and valves with inlet accompamed by continuous indicanans on the same ! piping connections over 2 in., up to and including 4 in. plane that cannot be encompassed within a circle l nominal pipe size, magnetic particle or liquid pene- whose diameter is 3 in. (76 mm) or one-half of the trant exammations may be performed in lieu of plate thickness, winchever is greater, is ---pable.
{ volumetnc exanunation, except that the weldmg ends (2) In addition, two or more defects smaller than for cast pumps and valves shall be radiographed for a described in (1) above shall be n===7 L-ble unless minimum distance of t (when t is the deman section separated by a minimum distance equal to the greatest ! thickness of the weld) from the Anal weldmg end. diameter of the larger defect, or unless they may be
! (c) The requirements of this Suberticle for repair by collectively encompassed by the circle described in (1) welding including examination of the repaar welds above.
(.m shall be met wherever repair welds are made.to C m retainmg matenal and matenal welded there. NB 2S32.2 Angle Beam Fr==i==*iam 'Ibe require. ments fw angle beam *==mmanaa shan be in accw-
, to. The excepoons in (a) and (b) above do not apply to Ij repaar welds. dance with SA-577, "-;2"=? = for Ultrasome Beam Wave f=a haa o(Steel Plates, as shown in Section V
') and supplemented by (a) and (b) below. The calibra-tion notch, extent of *===== nan and ~ ~ p= = sr * (
; NB.2520 EXAMINATION AFTER bi j QUENCHING W TEMPERING (a) Calibration. Angle beam erammanna shall be
!} Ferritic steel products that have their properties calibrated from a notch. enhanced by quenching and tempeting shall be exam- (b) Extent of F----l-da- One hundred percent of 'I ined by the methods sp=,And in this Subarticle for one major plate surface shall be covered by movmg the each product form after the quenchi.sg and tempering search unit in parallel paths with not less than 10% l. (C phase of the heat treatment. overlap. l F01A-85-59 a e .c- . m r- _. w .sr.%
.. . - - . . . - - --. - - - - - - - - - ~ - - - - --
.a .
NB.2532.3-NB.2539.7 SECTION III, DIVISION 1 - SUBSECTION NB f (c) Am_a Standandr. Matenal which shows pamded the depth of the repaar cavity does not exceed one or more indientiaaa --a--dia in amplitude the indication from the calibration notch is unacceptable one-third the na=ia=I thickness and the requirements of the following subparagraphs are met. Prior ap. { t : unless additional exploration by the straight beam proval of the Certificate Holder shall be obtained for method shows the indications are laminar in nature the repair of plates to be used in the manufacture of and are acceptable in accordnara with NB 2532.l(b). vessels. NB 2539.1 Defect Removal. The defect shall be NB 2537 Time of Frammina+Aan removed or indication reduced to an acceptable size by suitable mechanw=1 or thermal cutting or gouging A,,., -- esamiantiaan shall be performed at the
==ehada and the cavity prepared for repair (NB-time of manufacture as required in (a) through (c) below. 4211.1).
(a) Ultnisonic examination shall be performed aAer NB 2539.2 Qaalinea+8a= of Welding Procedares rolling to size and aAer best treatment, except and Weiders. The welding procedure and welders or . postweld heat treatment. welding operators shall be quahAnd in accordance (b) Radiographic examination of repair welds, when with NB-4000 and Section IX. required, may be performed prior to any required
. postweld best treatment. NB 2539.3 Bleeding of Repaired Areas. AAer ,,
(c) A(agnetic particle or liquid penetrant eramina, repair, the surface shall be blended uniformly into the tion of repair welds shall be performed aner Anal heat surrounding surface. treatment, except that the a===ianhan may be per- NB 2539.4 Fwa-i==+8a= of Repair Welds. Each formed prior to postweld heat treatment of P-No. I repair weld shall be eramniad by the magnetic particle
- , material 2 in. (51 mm) and less nommal thickness. -,ehad (NB-2545) or by the liquid penetrant method (NB.2546). In addition, when the depth of the repaar
?
NB-2533 RHelem% of Sarfmes Deface cavity exceeds the lesser of % in. (10 mm) or 10% of . the section 'hiel==== the repaar weld shall be radio-h (a) Ua-~=ble surface defects shall be removed graphed aAer repaar in accordance with NB-5110 and by gnnding or machining, provided the requirements to the =~a*=ae- standards of NB-5320. The pene-of(1) through (4) below are met. trameter and the acceptance standards for radic r.yh-
; (1) The mamung thicirne== of the section is not ic ,,emination of repair welds shall be based on the reduced below that required by NB-3000. section thicIrae== at the repair aren.
(2) The depression, aAer defect e- +. is
!' blended uniformly into the surrounding surface. NB 2539J Heat Tr=a+===* AAer Repairs. The (3) AAer defect elimination, the area is reex- product shall be heat treated aAer repair in accor-
== mad by the magnaic particle method in accordance dance with the heat treatment requirements of NB-with NB-2545 or the liquid penetrant method in 4640.
accordares with NB-2546 to ensure that the defect has NB 2539.6 Maesrial Report Describing Defsets and been removed or the indacation reduced to an accept-3 R .Each defect repaar -- dias in depth the d able h !e (4) Areas ground to remove oxide scale or other lesser of % in. (10 mm) or 10% of the section ehielma== shall be described in the Cert Bed Matenal mechmaically caused tmpr===naa= for appearance or to facilitate pasper ultrasonic tanng need not be exam- hWhMhhWk each piece shall include a chart which shows the ined by the magnetac particle or liquid penetrant test larmeiam and size of the prepared cavity, the weldmg method. i matenal identia--*iaa
}
(b) When the eh==ation of the defect reduces the w> W 5,thewaiviinmeiasi welding procedure, the roults, including thickness of the section below the mmimum required h
! to satisfy NB.3000, the product shall be repaired in e
accordance with NB-2539. NB 2539.7 Repair of Cladding by Welding. The Matenal Manufacturer may repair defects in claddmg NB 2539 Repair by Welding I* * * #*9"#***"" *
- t, (d) below are met.
The Material Manufacturer may repair by welding (a) Quahfcarion of Welding Procedures and Weld-material from which defects have been removed, err. The welding procedure and the welders or welding I 24 a- __- __- _- ._ _ _ . . _--- - _
_ . __. . _ _ . . . a _ J . _ . ~ . _ _.- - _ . . 't .- .
.d NB.2000 - MATERIAL NB.2539.7-NB.2548.2 operators shall be quahaed in accordance with NB- (b) Ring forgags and other hollow forsmas shall,in 4000 and with Section IX. addition, be ammmad using the angle beam techmque in two circumferential direenons, unless wall thichaa== ! ; (6) Defect Removal and Esamination of Can'tp. The defect shall be removed, and the cavity prepared for or geometnc conaguranon makaa angle beam exami-repair shall be ====M by the liquid penetrant nation impracucaL
,; method (NB-2546). (c) In addition to (a) and (b) above, ring forgings (c) Examination of Repaired Arear. The repaired made to Ane grain melting practices and used for
; aren shall be *=ammad by a liquid penetrant method vessel shell sections shall also be n===M by angle (NB-2546). beam techmque in two axial direenons.
(d) Report of Rapaus. Each defect repair shall be (d) Forgings may be *===med by the use of described in the Ceru8ed Matenal Test Report for alternative ultrasome =*thad= which unhze distance each piece, including a chart which shows the locanon amplitude corrections, pamded the -~=;*==a- stan-(jl and size of the repair, the weldarg material iden- dards are shown to be equivalent to those listed in NB-t: da-adaa weldmg procedure, heat tr=vaant, and 2542.2.
* *=====tian results.
NB 2542.2 W W (a) Straight Beam General Rule. A forgnag shall be j; ===yl'- if the reshles of straight beam n=mma-NB 2540 EXAMINATION AND REPAIR OF tions show one or more reSectors which produce .,
}
j FORGINGS AND BARS 'ad'at= accompensed by a complete loss of back
- re6ection not ===aciatM with or attributable to geo-NB 2541 Required Fu=3h metnc conagurations. Complete loss of back resection (a) Forgings and bars shall be ammmad by the is assumed when the back redection falls below 5% of ultrasome method in accordance with NB 2542, ex. full cahbration screen height-cept forgings or secuans of forgings which have coarse (b) Straight Baum Specsel Rule for-Vessel Shell
' grams, or conagurations which do not yield =*mamy. Sartions '
t ful *==mmation results by ultrasome methods, shall be (1) A ring forging made to Ane grain melting
! *===med by A.yhic methods in accordance with Pracuce and used for vessel shell secnons shall be w Article 2 of Section V using the -a~a'aaa- standards '="""/*=ble if the results of the straight beam radial }
j of NB-5320. In addition, all external surfaces and ====atian show one or more re8ectors producing a accessible internal surfaces shall be eva==M by a continuous complete loss of back renaccian accomps-ll nied by continuous indicat- on the same plane that magnenc particle method (NB-2545) or a liquid
- penetrant method (NB-2546), cannot be encompsesed with a circle whose d===t** is j (6) Forged Sanges and attings, such as elbows, tees, 3 in. (76 mm) or one-half of the wall *hiak-and couplings, shall be *==mmad in accordance with whichever is greater.
ll (2) In addition, two or more redactors smaller 1 the requirements of NB-2550. i , (c) Bar matenal used for botting shall be exammed than described in (1) above shall be unacceptable !I in accordance with NB-2580. imlaan separated by a manmum distance equal to the 't (d) Forgings and forged or rolled bars which are to greatest diameter of the larger re6ector or unless they be bored to f6rm tubular products or 8ttings shall be may be collectively enca-pa==ad by the circle cio-ammmad in accordance with the reqmranents of NB- scnbed in (1) above. l* 2550 aber bonas. (c) Angle Beem Rule. A forgnag shall be wy;- able if the results of angle beam n==eant=== show q one or more reRectors which produce mdications NB 2542 Ultrasemie F==a==*4a= acaad=g in amplitude the indic=rian from the appro. NS 2542.1 F===8==*aa= Procedure. All forgings in Printe calibration notches. the rough-forged or Aainhad condition and bars shall
- , be = = ia-d in accordance with SA-388, Recom- - NB 2545 Magnetic Particle ha=8==*8a=
mended Practice for Ultrasome Testing and Inspec-NB 2545.1 h==i=.esa= Procedure. The procedure tion of Heavy Steel Forgings, as shown in Aracle 23 of f r magnene an=iaarma shall k in accoo Section V, by the techmques of (a) through (d) below, dance with the methods of Article 7 of Section V. l as applicable. e (a) All for'gings and bars shall be ammined by the NB 2545.2 Evaluaties ofIndicatione ultrasome method using the straight beam technique. (a) Mach =aical discontinuities at the surface will be 2,
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t . . . - . .. . . - .... . - - . . . . -. .
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4 #
- NB.2545.3-NB-2547 SECTION III, DIVISION 1 - SUBSECTION NB t
=demead by the retention of the *===nn=naa medium. ever, larativad surface imperfarnaan such as may All indanaa= are not necessarily defects, however, since certain metallurgical dascontinuities and magnet.
occur from snachming marks, surface conditions, or an incomplete bond between base metal and cladding, f N IC per=m=hility yarlations may produce ==al=P indaca- may produce similar indications which are not rele-tions which are not relevant .to the detection of vant to the detection of === = ;2 Ale discontinuities.
=a=~a* Ale discontinuities. (b) Any irr *, in excess of the NB-2546.3 i (b) Any indication in excess of the NB-2545.3 ==a*== standards, which is believed to be non-
=~a*-- standards, which is believed to be nonrele- relevant, shall be regarded as a defect and shall be
( vant, shall be regarded as a defect and shall be r**===ined to verify whether or not actual defects are i r= ==ia-d by the same or other nondestructive present. Surface conditioning may precede the reex- ,, n==iantiaa methods to verify whether or not actual ====tian No A t ndwana== i and broad areas of , defects are present. Surface conditiomag may precede pigmentation, which would mask indications of de-lt the ran==inarian Nonrelevant I=di--eia== which facts, are ===~a*=ble, would mask inde=nans of defects are ==--a*=ble. (c) Relevant indie=naos are inde=tiana which re-(c) Relevant indwana== are indie=tiana which re- sult from ===~athie mach =neal discontinuities. sult from aa---*-kt- =ach=aw=1 discontinuities. Linear iadi--*ia== are indemnana in which the length . Linear indic=naaa are inde=naaa in which the length is more than three times the wuith. Rounded indica-
! is more than three times the width. Rounded indaca- tions are inde=tians which are circular or eihptical i tions are indic=nans which are circular or elliptical with the length less than three times the width.
with the length less than three times the width. l NB.2546.3 Ay=== m NB 2545.3 A r*==== Standards (a) Only indicanons with major dunensions greater i (a) Only indications with major di=*==nana greater than M in. (1.6 mm) shall be eaamdered relevant. than M. in. (1.6 mm) shall be considered relevant. (b) The relevant indiennaan of (1) through (4) (b) The relevant indications of (1) through (4) below are ==-- ;2 Ale:
; below are =====* Ale: (1) any linent indications greater than M. in. (1.6 t
(1) any linear inde=naam greater than M. in. (1.6 mm) long for matenal less than % in. (16 mm) thick, mm) long for matenal less than % in. (16 mm) thick, greater than % in. (3.2 mm) long for material from % in. (16 mm) thick to under 2 in. ($1 mm) thick, and (
; greater than % in. (3.2 mm) long for matenal from % \.
j in. (16 mm) thick to under 2 in. (51 mm) thick, and he in. (4.8 mm) long for material 2 in. (51 mm) thick li %. in. (4.8 mm) long for matenal 2 in. (51 mm) thick and greater; and greater; (2) rounded =de=nana with di=*asiana greater (2) roundad indwatians with di=*aanana greater than % in. (3.2 mm) for thel =*a=== less than % in. (16 ii ! than % in. (3.2 mm) for thicknesses less than % in. (16 mm) and greater than M. in. (4.8 mm) for thel ====q
% in. (16 mm) and greater; mm) and greater than %. in. (4.8 mm) for thicknesses I % in. (16 mm) and greater; (3) four or more indana== in a line separated by l (3) four or more indeman== in a line separated by Me in. (1.6 mm) orless edge to edge; i M. in. (1.6 mm) or less edge to edge; (4) ten or more indications in any 6 sq in. (3870 (4) ten or more indicatians in any 6 sq in. (3870 mm s) of area whose major du=* aman is no more than f
mm 8) of area whose major d4====naa is no more than 6 in. (152 mm) with the dimaamana taken in the most 6 in. (152 mm) with the d- taken in the most unfavorable 1-naa relative to the indan- being i unfavorable laranaa relative to the inde=naa= being evaluated. esaluated. NB 2547 Thee of W===8==*4==
, NB 2546 IJguid Penetrant Fw==8==*i.= p._=;_ == nam,==tions, including those for repair NB 2546.1 R===i==*8a= Procedure. The procedure welds, shall be perfonned at the time of manufacture . for liquid penetrant n==== tion shall be in accor- as required in (a) through (d) below.
dance with the methods of Article 6 of Section V. (a) trasonac n==== may be perfonned at , , any time aAer forging [NB-2541(d)], and the maxi. ,' NB 2546.2 Ev=l==*ia= of f=de*= eta-= naum practical volume shall be an===ed aAer Anal i g (a) Mechane=1 discontinuities at the surface shall heat tr*=t=ent, excluding postweld heat traanannt. , i be indemead by bleeding out of the penetrant; how. (b) Radaographic ===== tion of repaar welds, if { 26 n ~ ~-- s - ._e - _ m r -_ - _ _ _ _ - _ _ _ _ _ _ . cw _ :_ - =_-____
.. . , ,.: . - .....-..=--....
~'
.
4.2.1, and m, addition shall be *===inad m, accordance
'; with either Paragraph 14, Magnenc Particle R=====-
t e dept d ** Pear that 'm Wtted k not tion, or F r - 15, Liqmd Penetrant F===*a=haa g . 4 (6) for ferritic steel forgass, the completed repair may be *===inart by the ultrasonac method in accor- - dance with the requirements of NB-2542 in lieu of NB 2560 EXAMINATION AND REPAIR OF 'l' l radiography. TUBULAR PRODUCIS AND t ;
' (' FrrrINGS WELDED WITH FILLER METAL NB-2550 EXAMINATION AND REPAIR OF NB 2561 Required Fra=i==*ia==
! SEAMIm AND WELDED (a) Welded tubular products (with Aller metal),
I (WITHOUT Fffinn METAD such as pipe made in accordance with SA-155, SA-TUBULAR PRODUCIS AND 353, SA-409, SA471, SA472, and SA491 and 8ttings FITTINGS made in accordance with the WFW grades of SA 234, NB 2551 Wreesht Seemiens and Welded SA-403, and SA-420, which are made by weldmg with I' Aller metal, shall be treated as material; however, (Without FUler Meta 0 Pips ang Teheng in8Pection by an Inspector and stampmg with an NPT
, symbol shall be in accordance with the material ! r. ,, Wrought ==1 = and welded (without 813er metal) .p.,,Ae haa In addition to the NFr symbol, a i +
U pipe and tuinas except copper and nacimi alloy pipe and tubes shall be ======d and may be repened in numeral I shall be stamped below and outside the odBcialCode Symbol accordance with the requiremsets for Class 1 -I== (3y g, ,ag,Han to the requirements of the material and welded without SIler metal pipe and tubing of SA. .p ,,acanaa and of the Article, pipe and Attings shall 655, Specal Reqmrements for Pipe and Tubing for comply with the followns. Pipe shall meet all the
! Nuclear and Other Special Appheatiaan requar===t= of SA455, Special R.p sts for l Pipe and Tubing for Nuclear and Other Special ! Applicanona, for Class I welded with aller metal pipe.
NB-2552 Copper W Nickel Alloy hl== Fittiny shall meet all the reqmrements of SA452, Mye and Tel4mg Special Reqmruments for Wrought Steel Welding Copper alloy and nickel alloy ====t=== pipe and Fittiny for Nuclear and Other Special Apal"*ia== tubing shall b4 *====ad in accordance with the for Class l welded with 811er meta 18ttmas. requirements of SB-513, Supplementary Reqmrements (c) The radaographic Alm and a radiographic report for Nickel Alloy Seamless Pipe and Tube for Nuclear showing Alm taeanaam shall be provided with the 27 l y % ., @ 4y. . - - w
-e
- - _ - _ _ _ _ - a -
. -N .-w- ,p, _
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;m -
, ,, _ '7*1; y . ,.,;_______
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, N B-2365-NB 2 N O SECTION III, DIVISION I - SUBSECTION NB Cert Sed Matenal Test Report. The Authonzed In. NB 2600 MATERIAL MANUFACTURERS' .
spector shall certify by signing the Partial Data QUALITY SYSTEM Tf Report Form NM-1 in accordance with NCA-5290. PROGRAMS NB 2610 DOCUMENTATION AND MAINTENANCE OF QUALITY SYSTEM PROGRAMS (a) Except as petmded in (b) below, Matenal Manufacturers and Matenal Supphers shall have a Quality System Program or an Identiacasaan and see NB 2570 EXAMINATION AND REPAIR OF VersAcatir= Program, as apphcable, which meets the STATICALLY AND reqmrements of NCA-3800.
- l
- CENTRIFUGALLY CAST (6) The reqmrements of NCA-3867.4 and NCA-
? PRODUCTS 3866.6 shall be met as reqmrod by NB 2130 and NB 2150, respectively. The other requirements of
- i Cast products shall meet all the reqmrements of SA-CA 3800 need not be used by h Manh-1 613, Swara'iaa for Steel Castmas for Nuclear and
' ers or Matenal Suppliers for small products, as de6ned Other Special Applications for Class ! Castings. -
m (c) below, and for matenal which is allowed by this Subsection to be fhrnished with a Certiacate of Comphance. For these rM r., the Certiacate Hold-er's Quality Assurance Program (NCAM shall sao FIG. NB-2573.1 DELETED include measures to prcmde assurance that the mate-rial is fhrmshed in accordance with the matenal
! spar'Aca&= and with the applicable special requre- ' ments of this Subsection.
i i (c) For the purpose of this paragraph, small prod. acts are al Aaad as given in (1) through (4) below: (1) pipe, tube (except heat = ' T tube), pipe Attings, and flanses 2 in. -mal pipe size and less; ( l i (2) bolting matenal, includag stodo, nuts, and bolts of 1 in. (25 mm) ar-naal diamaear and less; (3) bars with a =<===al cross sectional area of I sq in. (645 mm 8) and less; l (d) matenal fbr pumps and valves with inlet pipe NB 2500 EXAMINATION OF BOLTS, <=aartions of 2 in. nominal pipe size and less.
; STUDS, AND NUTS NB-2581 Requiremente NS-2700 DIMENSIONAL STANDARDS Bolts, studs, and nuts shall meet the requir====ta of . . ., ' Di====iana of standard items shall comply with the '-
SA 614 and shall be ==a==a m ;,: . . ... ; .9 ~ . C. < .f ? . .c. ..
- . . m, .
- - . r .:. .- V4 %._w . .y . -
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( . ~ - SPECIFICATION FOR MANG NESE-MOLYBDENUM AND MANGANESE-MOLYBDENUM-NICKEL ALLOY STEEL PLATES, QUENCHED AND TEMPERED, FOR PRESSURE VESSELS SA-533 r Nha wish ASTnt Specaneessam A 533 79e) ggg
'78 I. Scope ;
Appendix XI provides some information 1.1 This specification covers manganese. pertinent to this usage. molybdenum and manganese molybdenum. 2 Applicable Deemassess
' nickel alloy steel plates for use in the 2.1 ASTM Standards:
quenched and tempered condition for the con-struction of welded pressure vessels. A 20, Specification for General Require-ments for Delivery of Steel Plates for Pres . 1.2 This specification includes four types of sure Vessels. chemical analysis and three classes of strength levels as fonown l Nomunal Nonneal
- 3. General Requireneets and Baals of Medybdesent Nisset Parebase ceases coauai ,
ine Peroses hresa' 3.1 Material supplied to this material spec-
^
l , gj g33 ification shall conform to the current issue of Specification A 20. These requirements out.
} c om e.as line the testing and retesting methods and o
4 c.5o 0.30 procedures, permissible variations in dimen-lI Class Tessian sinuseth, kai tMPal sions, and mass, quality and repair of defects. ( marking, loading, etc. ' I so-lo0 052:eeen 2 3.2 Specification A 20 also establishes the l '*] rules for the basis of purchase which should
, be complied with when purchasing material to 1.3 The maximum thickness of Class I and this specification.
I' Class 2 plates is limited only by the capacity i of the composition to meet the specified me- 3.3 in addition to the basic requirements of chanical property requirements: however, cur- this specification, certain supplernentary re-rent practics normally limits the maximum quirements are available when additional con-thickness to 12 in. (305 mm)- trol, testing, or examination is required to meet end use requirements. These include: 1.4 The maximum thickness of Class 3
> plates is 2 in. (50.8 mm). 3.3.1 Vacuum treatment, 1.5 The minimum nominal thickness of 3.3.2 Additional or special tension testing,
- - plates of all classes if 0.25 in. (6.35 mm).
3.3.3 impact testing, and ' 1.6 These alloy steel plates in the as rolled 3.3.4 Nondestructive examination. condition are sensitive to cracking during 3.4 The purchaser is referred to the listed k transit and handling, particularly in thick- supplementary requirements in this speciGca-tion and to the detailed requirements in A 20 nesses over about I or 2 in. (25 mm or 50 Specification. mm). They should be shipped in the as. rolled conditions only with the mutual agreernent of 3.5 If the requirements of this specification manufacturer and fabricator. are in confhet with the requirements of Speci-fication A 20, the requirements of this specifi-Nots -The values stated in U.S. customary cation shall prevail.
' units are to be resarded as the standard.
l.7 Flates covered by this specification are often used in the beltline region of nuclear 4. Heat Treating reactor' vessels where the material properties 4.1 All plates shall be heat treated by may be affected by high levels of radiation. heating to a suitable temperature w
- ~
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SA-533 SECTION II - M ATE RIAL SPECIFICATIONS range of 1550 to 1800 F (842 to 981 C). Carbon-Deoxidized Steel, in Specification . holding for a sufficient time to obtain uniform SA-20. d. temperature throughout the plate thickness Regairements and then quenching.. in water. Subsequently
- 6. M the plates shall be tempered at a suitable 6.1 Tension Test Requirements:
temperature to produce the specified proper. 6.1.1 The material at represented by the ties but not less than 1100 F with a minimum tension-test specimens shall conform to the holding time of % h/in. or 1.2 min /mm of requirements shown in Table 2. thickness, but not less than 4 h. 6.1.2 For nominal plate thicknesses of 4.2 When the plates are heat treated by the M in. ( 19 mm) and under, the 1 %.in. (40-mm) fabricator, it shall be his responsibility to wide rectangular spectmen may be used,and apply the proper heat treatment and to con- the elongation may be determined in a 2 in. duct tests he deems necessary to assume that (50 mm) gase length thet include the fracture the specified properties are attained. and that shows the greatest elongation.
- 5. ChemicalRequirements
* IN
$80 7.1 In addition to the marking required in 5.1 The steel shall conform to the chemi- Specification A 20. each plate shall be legibly ca! requirements shown in Table I unless stamped or stenciled, depending upon the
- otherwise modified in accordance with ordered thickness, with the letters MN.MO Supplementary Requirement S18. Vacuum or MN-MO-NI.
SUPPI.EMENTARY REQUIREMENTS i' Supplementary requirements shall not apply unless specified in the order. A list of standardized supplementary requirements for use at the option of the pur-chaser are included in Specification A 20. Those which are considered suitable for use l' ' with this specification are listed below by title. St. Vacuum Treatment. S4. Drop Weight Test. S2. Product Analysis. S7. High-Temperature Tension Test. S3. Simulated Post-Weld Heat Treatment. 53. Ultrasonic Fuamination,
! 59. MagneticParticleFunminatios.aad of Mechanical Test Coupons.
j S14. Band Test. S4.2 Additional Tension Test. 380 S5. Charpy V. Notch Impact Test. S18. Vacuum Carbon-Deoxidized Steel. ADDED SUPP1.EMENTARY REQUIREMENTS 1 In addition, the foRowing optional asypismentary requiressent is also suitable for use . f I with this specification:
~
$66. Restricted Residual Elsesents S66.1 Chemnical Composition requirements mote restrictive than those listed in Table 1 ase applicable. De additional restrictions ase listed on the order. ,
t
.i 9
678
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i -
- PART A - FERROUS MATERIALS SA-533 TA34.E I Chemind Resehemous Compeonaan, percees
, N.
re Grade A Grade O Grade C Grade D Cartee, mea 0.25 0.25 0.25 0.25 Manganese:8 l Heat samtyus 1.15.I.50 1.15 1.50 1.15 t.50 1.85 1.50 Predest aestyms 1.07.l.62 1.07 1.62 1.071.62 1.07 1.62 Pheophorus, maa 0.035 0.035 0.035 0 035 Seifer, mea 0.080 0.080 0.0e0 0.080 i
? Sihese:
Hess analyes 0154A4 0.154.44 0.154.40 0.154.40 g Produce ame6yme 0.134A5 0.134.45 0.134.45 0.134.45 Molybdesens: Heat aselyne 0.45 040 0.45 0.40 0.45 060 0.45 0.40 Prednes emelyne 0.41 0.H 0.41 0 W 0 41 0.H 0.41 0 H i Ndd Hess asseyes 0.40 0.10 0.70 1.00 0.20 0.40 Predecs analyus 0.57 0.75 0.67-1.0) 0.17 043 8The maximum manganese content may be lacreened to 1.60 percent on heet analysis and to I.65 pee- -: { cent on product analysts when Class 2 or Class 3 psoporties ase specined and when Supplementary Regese-
'4 utents 53 (see A 20)is specified wtth a holding times of more than I ht per in.of thickness.
l 4 1
)i 5 i
TABLE 2 TomsRe Requisessente Class 1 Class 2 Qass 3 g Tenage strength, kai (MPa) 80-100 (552 4 89) 90 115(621 793) 100 t25 (649442) Yleid streath, min kol(MPa) 50(344) 79 (485) 83 (570) 300 E3ongation la 2 in. or 50 mm min. peseest 18.0 16.0 16.0 ,I i
, APPENDIX 6
f I ( l XL NUC12AR REACIOR BELTLINE CONSIDERATIONS-RESIDUAL ELEMENTS XI.1 Reactor desiga requkes review and costsol data. The fogowing tabas itenures currently avail-of residual elements that affect the anatorial proper- able cosarnerciallimits for the referenced elements: time. Copper and phosphonis are li-lead to levels Heat Anal. Psoduct Anal., determined by the total flusano to be encountered Element S 5 during plant life. Vanadiant and sulfur can affect the upper energy shelf level. In the case of sulter. Copper 0.10 0.12 [G contuolof thiselement and/oritonsorphotogrin the pines may offer alternate summas of contioL The Phosphorus SulAsr 0A12 0.015 0.015 0.018 mmdte seguired sher be spesified la the ordertag Vanadiuse OA5 0.06 l
; Sy pasNiceffest of this samadsrd me pealidos de as&me uudet respeer so tae asaldity ofany pasmet rg4ts he cosas*8 dea r4mestre, and The Anser$sen Seedsty of Mectendeed EW does not amedersake to inseere anyoser estdals&w the samederd agemest aisediftyfor4^.: m t of may Lettere Julssemer nor assesner any such aleedifty.
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- 1 1
I SPECIFICATION FOR CARBON STEEL PLATES FOR PRESSURE VESSELS FOR MODERATE AND LOWER TEMPERATURE SERVICE SA-516 Odentical with ASTM Specificasion A s16 79b) S80
- 1. Seepe 3.2 Spec fication A 20 also establishes the g
l'I This specification covers carbon steel rules for the basis of purchase that should be , j . complied with when purchasing mate' rial to plates intended primarily for service in welded i this specification, pressure vessels where improved notch tough-ness is important. 3.3 in addition to the basic requirements of 1.2 Plates under this specifiction are avail. this specification, certain supplementary re-able in four grades having different strength quirements are available when additional con-levels as follows: trol, testing, or examination is required to meet end use requirements. These include: TygL 3.3.1 Vacuum treatment, ' 3 3.3.2 Additional or special tension testing,
.$ N 4$s's )I 3.3.3 Impact testing, and I as as.as(4so.sss) to 10 9o(4ss.620) 3.3.4 Nondestructive examinatics.
]/ 1.3 The maximum thickness of plates is 3.4 The purchaser is referred to the listed supplementary requirements in this specifica-l limited only by the capactly of the composi, tion and to the detailed requirements in Speci-tion to meet the specified mechanical property requirements: however, current practice nor- fication A 20.
3.5 If the requirements of this specification mally limits the maximum thickness of plates
; are in conflict with the requirements of Speci- g furnizhed under this specification as follows:
i i fication A 20, the requirements of this specifi-g,_ g% crede is. (m., cation shall prevail. 55 12 (305) y 7e 8$
- 0 03)
- 4. Manufacture 4.1 Steelmallag Procrice-The steel shall j Nois-The values stated in U.S. customary be made to a fine-grain practice.
r I units are to be regarded as the standard.
- 2. Applicable Docuumeses E b h" 5.1 Plates 1.50 in. (3g mm) and under in l
? 2.1 ASTM Srmadernis: thickness are normally supplied in the as-i A 20 Specification for General Require- rolled condition. The plates may be ordered l ment for Delivery of Steel Plates for normalized or stress relieved, or both.
I, p,,,,,,,y,,,,,, i 5.2 Plates over 1.50 in. in thickness shall be l normalized.
- 3. General Requiresseets and Basis of 5.3 When notch. toughness tests are re-Purchese quired on plates to this specification, the 3.1 Material supplied to this method speci- plates shall be normalized. '
fication shall conform to the current issue of 5.4 If approved by the purchaser, cooling . I rates faster than those obtained by cooling in 8 Specification A 20. These requirements out-
'i air are permissible for improvement of the !
line 'the testing and retesting methods and ' procedures, permissible variations in dimen- toughness provided the plates are subse-sions, and mass, quality and repair of defects, quently tempered in the range l'100 to .' marking, leeding, etc. 1300*F (590 to 700*C). l l 651 L . . . -
. ~ F-01A-85-59&d_ -
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'e SA.516 SECTION II - MATE RIAL SPECIFICATIONS
- 6. Chemical Rp 7. Metallurgical Structure l' 6.1 The steel shall conform to the chemi- 7.1 All steel shall have a fine austenitic cal requirements shown in Table I unless grain size.
otherwise modified la accordance with Sup. 7.2 The requirements of 7.1 above plementary Requirement SIS, Vacuum need not apply when notch toughness
! Carbon-Deoxidized Steel, of Specification tests are performed to meet the require.
SA-20 or as provided for in 6.2. ments of A20. The provisions of 4.1 shall 6.2 Grade 60 plates 0.50 in. (13 mm) still apply. and under in thickness may be specifled to g, ggg , I have 0.85-1.20% manganese on heat analysis, i and 0.77 1.30 % manganese on product 8.I Tensios Test RepmnearMThe ma .
,,,g y ,g,, terial as represented by the tension-test speci.
mens shall conform to the requirements t shown in Table 2. 'i l SUFFLEMENTARY REQUIREMENTS 1 i Supplementary requirements shall not apply unless specified in the order. i A list of standardized supplementary requirements for use at the option of the pur. , chaser are included in ASTM Specification A 20. Those which are considered suitable l: for uns with this specification are listed below by title. l' SI. Vacuum Treatment. S6. Drop Weight Test, l S2. Product Analysis. S7. High-Temperature Tension Test. l S3. Simulated Post. Weld Heat Treatment SS. Ultrasonic Exandnation, of Mechanical Test Coupons. S9. Ma8netic Particle Examination.and S4.1 Additional Tension Test. S14. Bend Test. S80 S5. Charpy V. Notch Impact Test. S18. Vacuum Carbon-Deoxidized Steet TA3121 Chanical Regnumments 1 '. Dements Composition. % [ Grade 55 Grade 60 Grade 65 Grade 70 Carboa. maah:
, % la. (13 mm) and under O.I 5 0.21 0.24 0.27 Over % in. to 2 la. (50 mm), inci 0.20 0.23 0.26 0.28 Over 2 in. to 4 in.( 100 mm), lact 0.22 0.25 0.28 0.30 Over 4 to 8 la. (203 mm). Laca 0.24 0.27 0.29 0.31 Over 8 in. 0.26 0.27 0.29 0.31
,, Mansamese. I: % in. (8 3 mm) and under: l Heat analysis 0.60-0.90 0.60 0.908 0.85 8.20 0.85 1.20 '? Product analysia 0.540.98 0.54-0.9 en 0.79 1.30 0.79 1.30 l! Over % la: (. Heat analysia 0.60 8.20 0.85 1.20 0.85 1.20 0.85 1.20
, Product analysis 0.52 8.30 0.77 1.30 0.77.l.30 0.77 1.30
,i Phosphorus maze 0.035 0.035 0.035 0.035 ( Sulfur. maae 0.04 0.04 0.04 , 0.04 Silicon ( Heat analysis 0.154.44 0.154.40 0.15 0.40 0.15 0.44 Product analysia 0.134 A 5 0.134.45 0.134.45 0.134.45 8 See 4.2 . 4 Appiles to both heat and product analysse. TA312 2 TeneBe Requisements
- crede 55 crede 60 crede 65 crede 10 TeneSe strometh kal(MPa) 55 75(380 515) 60-80 (415 550) 45-80 (450 585) 70 90 (485 420)
Yield sesongth mine , kai(MPa) 30 (207) 32 (221) 35(241) 38(262)
'* Bonsation is.8 ta. or 200 mm, 23 21 19 17 ; mim, perceat8 Dongation la 2 la.or 50 mm. 27 25 23 21 8 See Specincation SA 20.
8Determlaed by either the 0.2 perecat offast method or the 0.5 percent eatension.undertoed method. By pubatterwe of this sasaderd no position is saken setth respect to the seJidity of any pesent rtthes he conneetnoon thereweth, and The Amertonn Society of Mechanient Engbeeers does not undertake to inane enyone uttustne the ssendard eseinst unswty forinpinerment of any I.etters reten't nor nanuner any noch nosary. 652
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L' (.o ke$ l '2. i %b W l- ANSI /ASME B31.I 1900 EDITION AN AMERICAN NATIONAL STANDARD IR3.I-lM4.4 POWER PIPING Inspector at such stagua of the work as he may desig- cordance with the methods of Artic!c 7. Section V, of nate. For spec Sc r-; ' -- ;.ts see the applicable parts the ASME Boiler and Pressure Vessel Code. of Section I of the ASME Boiler and Pressure Vessel (A) Emluation ofIndications Code, Paras. PG 104 through PG 113. Each manufac. (A.1) Mechanical discontinuities at the surface will turer or assembler is required to arrange for the services be indicated by Ihe retention of the rmammation me-l of Authorned Yamaar'~s as deaned in Para. PG-91 of dium. All indications are not necessarily defects, how-the ASME Boder and Pressure Vessel Code. ever, since certain metallurgical discontinuities and magnetic permeability variations may produce similar 136.3.2 Cert:8 cation by stamping and Data Re-ports, where required, shall be as per Paras. PG 104, ndications which are not relevant to the Waa of PG-105, PG 109, PG Il0, PG-ill, and PG-il2 of unacceptable discontinuities. (A.2) Any indication which is believed to be non-Section I of the ASME Boder and Pressure Vene! Code. relevant shall tw reexamined to verify whether or not l actual defects are present. Surface conditionnas may
, precede the reexamination. Nonrelevant *=dicariana 136.4 P-==a=aes== Methods of Weids which would mask indications of defects are ===~*pe-able. -
136.4.1 Needestructive F= =8==ta== Nonde-structive e==nat- shall be performed in accord- (A.J) Relevant indications are those which result from unacceptable mechanical discontinuities, f aaear ance with the requirements of this Chapter. The types indications are those indications in which the length is and extent of mandatary ===inanana for welds are more than three times the width. Roimdad i ndient-speci8ed in Table 136.4. Welds reqmring aand=truc-are indications which are circular or elliptical with the t tive *wa===nana shall comply with the limitations as length less than three times the width. I to imperfecticas, within the capabdities of the type of (A.4) An indication of a ' discontinuity may be examinsuon used, and for the type ofimperfections to larger than the discontinuity that causes it; however, be evaluated as shown in Table 1%4.1. Welds not the size of the indication and not the size of the d>=ena-
~
requiring testing (other than visual) by this Code or the tinuity is the basis of acceptance or repectaan-
- t Design 9aan,.daan will bejudged acceptable if they (R) Acceptance Standards The following relevant pass the leak test spacinad in Pars.137.
indications are naaer-a*able- . g ,, y.g,,,,,,,,,,,,,,, (R.1) any cracks or linear iadicadaan-i IA2) r unded indic=Hans with W gnater i nn.anana c(observation of whatever portaans of a com-j . than M. in. (5.0 mm); ponent or weld are exposed to such observanon, either - . befon, durmg, w & manh h m- (3.3) f ur r rn re r unded indscations in a line sembly, or tat. separated by H in. (2.0 mm) or less edge to edge; _ i AII welds, pipe, and piping components shall be ca- . ' (R.4) Ten or more rounded indications in any 6 sq 8 ng @ the acceptance M4e- in. (3870 mm2) of surface with the major annens an of i ci$ed in (A) below or with the imutanana on troperfec. this ar I h in the M R ia4aentiano gadgr taken thf m.=a mom not to exceed unf3Wrde 6 in. (150 IGcation relative to the mm) with f which the @ or mmponent wm M andications being evaluated. (dl dP88"e(W The fonowns indica- 136.4.4 Liquid Penetrant Fv=I==*ian. When-
"" d' ,,,,,,,g 4.
,j (A.2) h on surface which is gnater than ever required by this Chapter (see Table 136.4), liquid penetrant examination shall be performed in accord-ance with the methods of Article 6, Sectaan V, of the
) weld t greater than apar'Aad in A """#'
{*"' I ., c(h on suda (A.1) Mechamcal discontinuities at the surface
! (A.S T* Penaration (applies only what will be indicated by bleeding out of the penetrant;
'""d' 8"'f*** '**ddY *~""N however, lacabred surface imperfections, snok as inay occur from machining marks or surface conds-136.4.3 Massetic Particle Rwame==ela= When- tions, may produm similar indications which are ever required by this Miapear (see Table 136.4), mas- nonrelevant to the detection of unacceptable -
netic particle eas==atu= shall be performed in ao. tinuities. - F01A-85-5
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