ML20198L235

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Rev 4 to Welding Procedure Spec 0101AB138.Change Notice & Supplemental Test Result Change Notice Encl
ML20198L235
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 03/20/1980
From: Culbertson R
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20197J316 List: ... further results
References
FOIA-85-59 0101AB138, 101AB138, NUDOCS 8606040242
Download: ML20198L235 (5)
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Text

'

Om WRd, . co em e~. .. "4- fe se' =

iWelding Procedure SpecificJtion No 0101AB138 o,,, 8-4-78

Revisions 4 3-20-80 5 -

lwE LOING PROCESSIES) 1. Cas Tungsten Arc TYPE Manual

{ 2. Shielded Metal Arc TYPE _ Ma.n ual BASE METALS (OW 403) POSTWELD HE AT T RE ATMENT (OW-4071

P No I Gr. No. I to P No, 1_ _ Gr. No 1 Type N/A Th.ckness Rar g, .187 thru 1. 812 IN. Temperature N/A *F Pepe Dia. Range Un l 4 *'t t e d Time Range N/A G AS (OW-4081 FILLE R METALS (OW 404) Stuelding Gal 1 Argon i F No.1. 6 2, 4 Percent Comp 100

$A No 1 1 2. I Shield.ng Gas Flow Rate 15 Min. CFH SFA Spec. No 1 5.18 2. 5.1 pu,ge Gas Arnon Flow Rat, E705-2 5 Min . CF H AWS Class No.1 2. E701R Trailing Shielding Gas Composii.on N/A Site of Elect ode 1. N/A 2 3/12,1/ R . 3 /16iN.

'.. Sue of Filler 1 3/32.1/8 2. M/A IN. ELECTRICAL CH AR ACTERISTICS (OW 409)

Electrode - rive Class N/A Current 1. DCSP DC?o 2.

Consumable insert N/A Amps Range 1 80-130 2.70-220 Volts Range 1. R-12 2. 70-10 Tungsten Elec. Sue / Type 1/ M"-1/ R" / M-i r r ? -

( POSITION (OW-105) T ECHNIQUE (OW-1101

'Weid.ng Pos. tion 6C 5,,inge, or Weave Dead 1. Stringer Stringer

_ 2.

Weld ng Progress;cn UDV3rd Bead Width 1 3/8 2. 5/8 lN. (Max.)

Orifice or Gas Cuo Sue 1._1/4-1/2 2. N/A IN

l PR EME AT (OW-406) Initial and Interpass cleaning. Welding surf aces snail De wire brushed

}Frenest Temp - 150

  • F (M.n.) o, grounc .5,eo. sired to rer: ove itag. scale or other contam. nan:s.

Interpass . Temp. R aage 150-500 *F Matnod of back gouging N/A l Preheat Maint 150 *F

. Oscillation 1 N/A 2. N/A IN.

JOINT DESIGN (OW-4021 Contact Tube to work distance N/A IN.

'i Groove Des:gn Single U Multicle or Single Layer 1 Multitle Jcint Type OB Yes Cl N/A g5 N/A (p,, Side) 2. Multf"le Backing Matt Type N/A Muttiple or single electrodes Sincle Travel Speed (Rangel 1. 1-3 2. 2-8 IPV Peening Not AllcVed Sk etch /Comm ent s 8606040242 860527 PDR FOIA CARDE85-59 PDR 6A Land: 3/32"+0-1/32" Cap: 3/16"+0-1/16" Prepaied cv ADotowed by h/it.%s;w 5 h-5 L w e$ ' ! O CJ

, wE LDIN(a E NGh E RING DATE M ATER' ALS ENGINEERING DATE

VCH No

[. > t$rOWTKTHOCJE =sw~. m s l

W - 138 ups no.

Hte PROCEDURE QUAllFICATION RECORD 0101A3138 4 WE LDING PROCESS'(ES) 1._ _ Cas Tu .gs t en A-c TYPE ' " a l

2. Shielded & tal Arc TYPE Me" A l BASE MET ALS (OW 403) JO6N TS (OW-402)

Mati. Spec. SA- 333 To SA 333 c,oo,,

Type or Grade 6 6 Angle: N/A 7 7

--s .-s P No. 1 Gr. No. 1 To P No. 1 GrNo. 1 Land: 3/32" /- - - h, Coupon OD 8.625 O. D. R ange Qualified Thickness Unlicited

.906 IN. Root Opening: 3/16"

y,/ /[f, dk

~~ ~ ~ ~

Deposited Weld Metal Thk.1. .125 2, .781 IN. B. S.

Total Thk Range Qualified .187 thru 1.812 IN. Matl.; N/A (Joint Design Used)

FILLE R MET ALS (OW--404) G AS (OW-4081 F . N o.1. 6 2, 4 Shielding Gas Argen A No.1. 1 2. 1 Flow Rate 15-20 CFH SF A Spec. No.1, 5.18 2. 5.1 Purge Gas Argon AWS Class. No.l. E705-2 2. E7018 Flow Rate 5-50 CFH Size of Electrode 1.Not Recorded 23 /3 2.1/ 8. 316N.

Size of Fiuer 1. 3/32.1/8 2, N/A IN. ELECTRICAL CHAR ACTERISTICS (OW-409)

Electrode - Flux Class. N/A Current 1. DCSP 2. DCFP N/A Amps Rangel 90-120 2.80-210 Consumable insert 1. Volts Rangel. 10-12 71-10 2

Trade Name WA Tungsten Elect. Sirefrype Nne Pece-Med POSITION (OW 405) TECHNIQUE (OW-410)

Welding Pcsition 6C Stringer or Weave Bead.1 Strincer 2, S t rinte r Welding Progression Upvard Bead Width 1. 3/8 Max. 2. 5/8 Max. IN Orifice or Gas Cup Size 1. 7/1661/2 2. N / A IN PR EHE AT TOW-406) Osci!!ation 1. N/A 2. N/A IN.

Preheat Temp. 150 *F Multi or Sing'le Layer 1. Muleiole le.terpass Temc. 150-500 *F (Per Sidel 2. N1riSIP g POSTWELD HE AT T RE ATMENT (CW-407)

N/A Multiple or Single Electrodes Sii e l

Type Travel Speed Range 1. 15* R 2,2 1-7 2 IPM Temperature N/A *p Peening Not Used Time Range N/A Backgcuging method N/A TENSILE TEST Specimen Dimensions (IN.) Ulumste Total Ulsknste Unis Charactri of Fa.twre No. F ag. No. Wootn Th.cii nus ^**U"2I Load Lb. Ssrem pai And Location 2 0W-462.1(b) .745 .716 .533 41.900 78.611 Base Metal

_1 QW-462.11b] .748 .725 .542 41.700 76.937 Base Meul GulOED SENO TESTS So.cim en Sp.cim.n

" I No. F eg N o. :Tvoe No. F,g. N o. Type 1 QW-462.2(a) S3 Satis f actory 3_ QW-462.2(a) SB Satisfactorv

,_1 OW-t&2m2(a) _

SB Satisfactory _

4 _QW-462.2(a) _SS Satis f a: torv Weider's Name Don L. R.1:a/ Martin Sopchak S.S. No. 450-04-7704, 456-40-9922 Laboratory Test No 78-162 Test Conducted by B&R Materials Engineering Lab. Address. 3100 Clinton Drive, Houston. Texas per __freorge E._Dawson Date July 31. 1978 We certif y that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Signed BROWN & ROOT. INC.

(Manuf acturer)

Date

} ' *20

  • g O By 0 f 'b A-

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a ( I M W,--

. . - - .. .n..... , - - -

I b HOUSTON, TEXAS 0101A3138 l

SUPPLEMENTAL TEST RESULT CHANGE NOTICE CURRENT REVISIONS ARE INOICATED BY CHANGE BARS.

REV. DATE ORIGINATOR 2-9-79 MP , OV6L'_,

1 J. Yen V W1.4,5, 2 4-3-79 J. Bronicki {d 4/ W .L;; u 3 6-20-79 J. Bronicki E V (Chqw 4 3-20-80 M C. L'ainwright

/-I'Odt.4sC -

REVISION NO. .

DESCRIBE THE CHANGE 1 Noted PQR revision.

2 Typed on new form.

3 Added testing labora tory, lab test no. and tes ting date.

4 This document has been reviewed for typographical and technical errors and corrected where necessary. The docu=ent at meets all require =ents of the code of record the date of qualification. Revisions of technical nature listed below are highlighted by change bar(s).

  • REVISIONS MUST BE APPROVE 9 BY THE MANAGER OF MATER!ALS ENGINEERING OR HIS DESIG

e Houston. Te x As 0101AB138 SUPPLEMENTAL TEST RESULTS TOUC'rLNESS TEST Type: Charpy "V" Per: ASTM A370 Size: 10t=n x 10c=

Specimen Test Notch Identffication Temp Location Energy Ft-Lbs Mils Lat.Exn. Shear 1 0*F Base 82 .054 30 2 0*F Base 59 .037 30 3 0*F Base 98 .064 40 1 0*F Weld 119 .064 40 2 0*F Weld 117 .062 40 3 0*F Weld 47 .032 20 1 0*F EAZ 155 .065 50

. 2 0*F HAZ 137 .060 70

'3 0*F HAZ 121 .070 99 Radiographic Report of Procedure Qualification: Radiography was acco=plished in accordance with ASME Section V Article 2. The acceptance criteria of AS E Section III, Division I, Subsection NB was cet, v.:

Test conducted by B&R Materists Engineering Lab. Lab No.78-162 Address: 3100 Chnton Drive. Houston. Texas per George E. Dawson Date Julv '41 - 1C74 We certif y that the statements in this secord are correct and that the test welds were prepared, welded and tested in accordance with the above hsted POR and per requirements of the listed code /stendard(s).

Ggned Brown & Roct. Inc.

N

. Date --

By

. l l

3 i 1 MM .1 HOUSTON, TEXAS ~

WPS/POR NO l 0101A3138 CHANGE NOTICE PROCEDURE QUALIFICATION RECORD QUALIFYING WELDING PROCEDURE SPECIFICATION ESSENTIAL VARIABLES CANNOT BE CHANGED. CURRENT REVhSIONS ARE INDICATED BY CHANG WPS/POR REV. DATE ORIGINATOR JMP OV t. '

. POR 1 2-9-79 J. Yen b V. I gC POR 2 4- 3-79 J. Bronicki _ V.. h 02 f (a ._ ws VPS6POR 3 6-20-79 J. Bronicki W _ t # e J_f_( 4 s km e pn o 4 3-20-80 C. k'ainwright /_ / ' //%f s s.: se_3 i

WPS/POR. REVISION NO. DESCRIBE THE CH ANGE PQR I Changed " dashes" to "N/A". Added L7S n'.nber.

PQR 2 Retyped on new for=. Added the following information:

k?S number, joint sketch & dimensions 0.D. range qualified, thickness range qualified per precess, electrode size, electrode-flux class., censumable insert, velding progression, Pk'HT type & time range, purge flow rate, bead vidth, orifice or gas cup size. Changed " passes / side" to " multi or single layer", " number of ares" to "=ultiple or single electrode".

Deleted reference to " atmosphere trade nace", " backing",

and "who by virtue of these tests meets velder perfo:::ance require =ents." Changed coupon diameter from 8" (N.P.S.) to 8.625" (0.D.). Changed filler trade na=e to "N/A". Informa-tion previously indicated under " oscillation" is entered under " bead vidth" and added "N/A" under oscillation. Changed shielding gas & purge flow rate f rom 15CFH min & SCni =in to 15-20 & 5-50. Corrected SMA travel speed from 2.3-4.8 to 2.1-7.2.

k75 3 Deleted reference to supporting PQR and added peening, preheat maintenance and cup size range.

PQR 3 Changed " thickness range qualified" to " deposited veld metal thickness." Added joint dinension infor=ation ,

tungsten size and type, peening and back gouging.

,.73fpqg

, 4 This document has been revieved for typographical and technical errors and corrected where necessary. Tne document meets all requirements of the code of record at the date of qualification. Revisions of technical nature listed below are highlighted by change bar(s).

  • MEVl5 TONS MUIT BE APPROVED BY THE WANAGER OF M ATERIALt ENGINEERING OR HIS DESIGNEE

_.

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