ML20198L325
| ML20198L325 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 03/14/1980 |
| From: | Culbertson R BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 0505AA114, 505AA114, NUDOCS 8606040264 | |
| Download: ML20198L325 (5) | |
Text
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Welding Procedure Specification No 0808AA114 D e'a 3-13-78 Revisions 4
3-14-80
' WELDING PROCESS (ES) 1 f'a = h!*ean Are TYPE Manual 5
2.
M/A TYPE W/A ~
.3ASE METALS (QW-403)
POSTWELD HEAT TRE ATMENT (QW-407)
[
f P No.
3 "Gr. No.
I to P No. 8 Gr. No.
1 Type M/A Thickness Rany
.187 thru 3.5 IN. Tempersture M/A
- F I Pipe Dia. Many Unlimited Time Rany M/A 9
i G AS IQW-4081 i
4
' FILLER METALS (QW-404)
Shielding Gas 1.
1*!c"
- F No.1 6
2.
N/A Percent Como.
100 IC
. A No.1 8
2.
N/A Shielding Gas Flow Rate 20 Mi"-
CFH lj
.3 F A Spec. No.1, 5. 9
}S AWS Class. No.1. IR308& 308L
- 2. N/A Trailing Shielding Gas Composition N/A ae of Electrode 1. N/ A g_
N/A (N.
3}
' size of Filler 1, 3/32. 1/8 2.
N/A IN. E LECT RICAL CH AR ACTERISTICS (CW-4091
- Elect:od. - Flus Class N/A Current 1.-
N'"
2.
M/A
[
Connemstre insert N/A Amps Range 1 100-110 2.
M/A Volts Range 1 2.
N/A I-10 Tungsten Elec. Size / Type 1/16"-1/ 8 "/ E'.%-lo r 2
.,x v
. I.I ts 9. OSITION (CW-4C5)
TECHNIQUE (QW-4101 seldie.P siiion
'c Sirin.er or Wo e ' eed i. stri= r 2
"'^
S M
Welding Progression N/A Bead Width 1. 3 / E 2.
N/A IN. (Max.1 Orifice or Gas Cup Size 1M4-1/2 2.
N/A IN.
S 4 R E H E AT (QW-4061 Initial sad interpass cleaning: Welding surfaces shall be wire brushed Frenest Tecno.
60
'r gu,n.)
,, yound as required to remove slag, scale or other contaminents.
110-350
- F Method of back gouging Arc air and/er Crindine L
mterpass. Temp. Many f
9 reheat Maint.
60
- F
?J Osciliation 1.
M/A 2,
N/A IN.
.[
JOINT CESIGN (QW-4C2)
Contact Tues to work distance M/A IN.
C.I
' droove Design Nt'M
- V Multiple or Single Layer 1.
Mo ""1
- 4 '-
.'aint Type OB Ye*
Cl N/A gs N/A (Per Siden 2.
M/A d
lacking Mati Type-N/A
'.h Multiple or single electrodes Ei"I
- Travel Sceed (Rangel 1.
2-4 0 2.
N/A IpM
' peening Mee Al t euae' h
- heten/ Comments t
yn d
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Jap:
1/S" Land:
1/16" + 1/32".-0
.[
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~!sval: 37-1/2* I 2-1/2*
s.
m q1 Jrecared oy Approved h.
\\
3-14-80
.}
WELDING ENGINEERING DATE MATERIALS ENGINEERING DATE s
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0802AA114 4
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PROCEDURE QUALIFICATION RECORD 5
0 80
- u114 4
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iWELDING PROCESS (ES) 1 C'* 'f'"*!***"
A?*
TYPE Mm = = 1
(-
2.
W/A TYPE 4/1 iSASE MET ALS (Qwa03)
JOINTS (Qw-402)
. Matt. Spec. SA-240 To SA_
240 Groove
[ Type or Grade 304L 304L Angie:
75*
P No. 8 Gr. No:
l_ To P No. 8 Gr No.1 Land:
1/16" MousenCD N/A Thicknees 1.75 PlatetN. Root
~ * -
.IO. D. Range QuaEfied Unlisi ted Opening 1/8"
~
3 Deposited Weld Metal Thk.1 1.75
- 2. N/A IN. B. S.
, Total Thk. Range Qualified
.187 thru 3.5 IN.
Matt.:
N/A Moint Daign M)
~ s:lLLER METALS (QW-404)
GAS (QW-408)
. No. l.
6
,2, W/A Shielding Gm A*gnn A No.1.
B
- 2. N/A Flow Rate 90 CFH 1
1
[
' ",F A Spec. No.1 5.9
- 2. W/A Purge Gm Areen j
y f AWS Class. No.1. rir in n g in nt 2 W/A Flow Rete 20 CFH
'Siz: of Electrode 1.Ene Racerdad 2 W/A IN.
)
"" tSiae of Filter 1. 3/ 32. 1/8 2
N/A IN. E LECTRICAL CHAR ACTERISTICS (CW-.409) d
? Iloctrode - Flus Class.
N/A Current 1.
DCSP 2.
N/A S
.'.ConsamatHe Insert 1. M/A Amps Rangel 100-130 2.
N/A C
voltsRange1.
11 2-W/A j
4 Trade Name yfA N(.;
~
Tungsten Elect. Sae/ Type No e Mmeerd ed
'f0$ITION (OW-406)
TECHNIQUE (QW410) y
- Welding Position 2C Stringer or Weave Seed 1. Re-4 ***?
- 2. W/A p
[.Velding Progression N/A Beed Width 1.3/8 Marimum 2_
N/A IN.
e Orifice or Gm Cup Sire 1.
5/16
'2.N/A IN.
id
- PREHEAT (QW-406)
Oscalation N/A 2.
N/A IN.
d)
. Preheat Temp. 60
- F Multi or Single Layer 1.
Multiele
,$ intercess Temo. 110-350
- F (Per Side) 2.
N/A
]
'POSTWELD MkAT TREATMENT (QW-407)
Multiple or Single Electrodes Si**le
' Type M/A Trevel Speed Range 1.
2.1-4.0
- 2. N/A lpy y(
Temperature M/A
'F ' Peening Wae used 1
' Time Hange W/A Smagouving metnod Crtadino 7tasslLE TEST
.f 4
sessen.a onnetWW4 UNJ Utenans Teed Uttbases Unit Cheresar of Fake
^'ee UN.2I 1
l' N..
F.e. no.
wiem Th n Lams Lt.
soon pai And Lassuon u&
1 OW-46 2.1 (a ) 1.002 1.614 1.617 1 144.700 89.487 Weld Metal l
N y
___ QV-462.1(a) 1.005 1.491 1.498 134.000 89.453 Weld Metal Mg culoso s eNo TEXTS aoecanen sescansa f
' wo.
p se. N o.
LTro.
No.1 F 4s. No.
Type I
~M 1
OW-462.2(a)
SB Sa tisf actorv J,
0W-462.2(a) 12_,
satisfactorv dy
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OW-462.2(n3
' 11 Satisfacten 4_ OV-46' 7(ni S3 Tm*4=#m-e m 3f
-Velder's Name Curtis W recis
't.S. No.
260-64-7775 h
Laboratory Test No.
79-42
[
Test Conducted try B&R Materials Engineering Lab.
Address: 3100 C:inton Derve. Houston. Texas p
per George Dawson Date March 9. 1978 We certify that the statements in this record are correct and tha' the test welds were prepared, welded and tested in accordance with the recuirements of Section IX of the ASME Code.
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S.gned sROWN & ROOT. INC.
(Manut.ctureri b/hM) 3-14-80 Date gy li h
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'c-WPS/POR NO
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HOUSTON. TEXAS Wd 0808AA11I.
n k
' CHANGE NOTICE PROCEDURE QUALIFICATION RECORD QUALIFYING WELDING PROCEDURE SPECIFICATION
- ~
gSSENTIALVARIABl.ES CANNOT BE CHANGED.
CURRENT REVISIONS ARE LNDICATED3Y CHANGE BARS.
J WPS/POR REV.
DATE ORIGINATOR g Aff V
- l p
E -F h )
L. 7 mu O
POR 1
9-20-78
- 3. Brenicki E
POR 2
4-3-79 D.
te.mi i
USSLPAR 3
6-18-79 J. Bronicki EMlbff h //G y
VPs& POR 4
3-14-80 ffM,Rako:v f 9 (L ffMs da 9
2 4
c
-E N<q WPS/PCR. REVISION NO.
DESCRIBE THE CHANGE k9j PQR 1
Deletion of heat input parameters and addition of Westinghouse WCAP-8673 reference.
p f
h PQR 2
Ratyped on new form. Added the following information:
,sg WPS number, joint sketch & dimensions. 0.D. range qualified, y
thickness range qualified per process, electrode size, f'd electrode-flux class., consumable insert, velding progression, h
PWST type & time range, purge flow rate, bead width, y
orifice or gas cup size. Changed " passes / side" to " multi
- a or single layer", " number of ares" to " multiple or single electrode". Deleted reference to " atmosphere trade na=e",
I
" backing", and "who by virtue of these tests meets velder Q
performance requirements". Changed filler trade name to "N/A".
Information previously indicated under " oscillation"
[
E is entered under " bead width" and added "N/A" under h
oscillation. Changed shielding gas & purge flow rate fre=
W 20CTd min. to 20.
r/
WPs 3
Deleted reference to supporting PQR and added peening, preheat l4 k
maintenance and cup size range.
W PQR 3
Change " thickness range qualified" to " deposited weld metal thickness". Added joint dimension information, tungsten size M(
l and type, peenirg and backgouging.
p
- PS/PQR 4
This document *has been reviewed for typographical and N
technical errors and corrected where necessary. The document meets all requirements of the code of record at the date of qualification. Revisions of technical bj
(
nature listed below are highlighted by change bar(s).
m
- REVISICNS MUST BE AMROVED BY THE MANAGER OF MATERIALS ENGINEERING CR N!S DESIGNEE t.:
1, bp L
3?MTE:T7@EOEME5iMUMEElEAES~iEU3% ISM 4
[dEM r.
.c y
i
?
HOUSTON, TEXAS j'~
0808AAll4 b
SUPPLEMENTAL TEST RESULT CHANGE NOTICE A
CURRENT REVISIONS ARE INOl'C1 TID BY CHANGE BARS.
u Y F(f 8QVAX.* [M
/) AP i;
REY.
DATE ORIGINATOR v f A_ i --
1 9-20-78 J. Bronicki i
2 4-3-79 D. Stupi f.9.fnf W% yJ '
~j 3
6-18-79 J. Bronicki f.p.(n
- J3
/
4 3-14-80 Wde K. Rakozy f.// F tf,
t 1
r Z
.'t
?
4
)
MEVISION NO.
DESCRIBE THE CHANGE 1
Deletion of heat input parameters and addition
.'j of Westinghouse WCAP-8678 reference.
a i$
h 2
Typed on new form.
5 3
Added testing laboratory, lab test no., and testing 4
date.
i hi 4
1his document has been reviewed for typographical i
and technical errors and corrected where necessary.
y The document meeta all requirements of the code of
?
record at the date of qualification. Revisiens of j
technical nature listed below are highlighted by I
change bar(s).
.2 D3 e,
t b
$a ll 9
Y w
g
'i 4
1
j
- REVISIONS MUST BE APPROVED BY THE MANAGER OF MATERIALS ENGINEERING OR HIS DESIGNEE t
O
.Aik
_. 2 on..
i
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m on.ruxas Og0g q g SUPPLEMENTAL TEST RESULTS CE2EICAL ANALYSIS:
METHOD Wet Chemical PER ES E350-74
~
ELDi.
C Mn
_Si 51 Mo Cr N
(._Cb WELD
.013 1.61
.35 9.38
.07 19.'6
.0586 01 L
sEsSInZAn0N L
Two (2) specimens were sensitization tested in accordance with ASDi A262-70, Fractica E.
Specimens were examined at 20I magnification for presenc~e of j
microcracking. No fissures were, present.
.I MICR0 FISSURE Ber!d test were examined at ICI magnification af ter bending to meet the acceptance criteria of " Interim Regulatory Guide 1.31." No fissures were present.
[
TII.TA-FERRITI
.q g
Delta-Ferrite tests were conducted at twelve (12) points (six per side) along W
the length of the procedure qualification coupon. Ferritescope ME*/725 was
' ((
used and the following results notad:
1
'4 i9
. All positions ranged between 9.5 and 11.5 FN j
Approximate Delta Ferrite Content; 10 (Schaeffler Diagrs= per Figure 2433-1
.j of the ASMI Section III Code) i.,
es
';j
.?a Y
l Test eenducted by B&R Materials Engirwering Lam.
Lab No.
78-42 Address: 3100 Cinten Drive. Houston,Toass,
George Dawson Date March 9, 1978 per We certify that the statements in this record are c$rrect and thst the test welds were prepared, welded and testad ir. accorcarse with the above listed PCR and per requirements of the listed code / standard (s).
Brown & Roet. Inc.
gg 3-14-80 9#
1 a
.m 1
m m
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