ML20198L367
| ML20198L367 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 11/15/1978 |
| From: | Little R WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP. |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 NUDOCS 8606040271 | |
| Download: ML20198L367 (613) | |
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/Vc2 M-t2 siKz h (291*of" WELDING DEPOSITION CHARACTERISTICS
- OF TYPE 308 ELECTRODE MATERIAL FROM COMANCHE PEAK SITE Prepared by R. C. Little Metallurgical and NDE Analysis
_ - . . _ ._____._.._.- - ~~ November 15, 1978 . _ _ . _ . . . a Y WESTINGHOUSE ELECTRIC CORPORATION PWR SYSTEMS DIVISION P O BOX 355
- PITTSBURGH, PENNSYLVANIA 15230
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- ff // COL" INTRODUCTI'ON On October 27, 1978, the writer visited the Texas Utilities Services, Inc'.. g Comanche Peak Site at Glen Rose, Texas, to observe the condition of and review the statusofthereactorcoolant(RC)pipingwelds which contained defects in the weld root areas. Brown and Root stopped production welding as a result of these defects.
A subsequent review meeting was held between Westinghouse Site personnel and the Brown and Root Construction Manager and his staff. One phase of this meeting concerned the welding characteristics of SFA 5.9, ER308 cut length electrodes which were used for the root passes welded by the Gas Tungsten Arc Welding (GTAW) process. The Brown and Root welding engineer stated that two manufacturers' ER308 cut length welding rods were being used for the RC piping welds. Information receivedbyhimwasthattheproductionwe}dersexperienceddifficultywelding with Chemetron rods and that the weld defects in the root passes could be due to this brand of rod. The other rod used waFmanufactured by Sandvik which was preferred by the welders. In order to provide assistance to Brown and Root, the writer stated that Westinghouse could immediately determine the chemical composition of each brand of rod and conduct a welding deposition study of the arc action with each rod. Brown and Root requested tihat this study be completed as soon as possible. Samples of the ER308 cut length rods used for the manual GTAW, spools of ER308 bare wire used for automatic GTAW welding and covered shielded metal arc welding (SPM) electrodes (SFA 5.4, E308-16) were forwarded to Metallurgical and flDE Analysis (PWRSD) for the above study. This report presents the results of chemical analyses made on the E rods and spooled wire electrode materials and weld deposition observa ;;..m. . . . byacompetent welder using the materials supplied by. Brown and Ro g,'u,\.ade ,
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f tyt tz i o i ire l2 0f W MATERIALSA"OEXPERMEthALWORK J The brand name, type, heat number, and diameter of the ER308 rods, spooled welding wire and E308-16 covered electrodes received from Brown and Root are listed in Table I. Mill certificates are shown in Appendix A. Chemical check analyses were made on the bare rods and spooled welding wire. The bare rods, spooled welding wire, and covered electrodes were given to an all around (process wise) welder to conduct the weld deposition tests shown in Figures 1 and 2. The welder was instructed to make the weld deposits in Figures 1 and 2 with the above materials and observe any differences in arc action, solidification behavior and finished weld surface appearance. The welding parameters used were selected by the welder (amps, volts, DC-SP, argon gas, 2 percent thoriated 1/8-inchdiametertungstenelectrode). The rods were cleaned with a moist alcohol cloth to remove any surface contamination or dir't. Based on the welders observations, the data in Table II was recorded.
- Bars No.1 and 2 were machined from the 'Jeld Restraint Specimen, Figure 2, polished and etched with oxalic acid. Each weld was examined at 10X magnification for weld metal cracks. The results are listed in Table III.
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V . g /4 ; vs n RESULTS AND DISCUSSION ( [4 /3 ok I Chemical Check Analyses . Chemical check analyses of the ER308 cut length rods and spooled wires are shown in Table I. All six electrode materials were within the chemical requirements for ASME Section IIC, SFA 5.9, Specification for Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding Rods and Bare Electrodes, ER308 electrode. Deposition Characteristics The deposition characteristics (ease of deposition, bubbling or gassing of the liquid weld metal, solidification pattern) of each electrode material listed in Table II was determined by depositing two layers of weld metal as shown in Figure 1. The Rating Column of Table II shows that the welder rated the Sandvik and Chemetron 1/8 and 3/32-inch diameter cut length rod [as dirty. He observed that dirt or slag patches were seen floating around in the. weld pool. After solidification of each of these weld deposits, the surface appearance was definitely dirty. - The deposition characteristics of the Arcos and Sandvik 0.045 inch diameter spooled wire was rated by the welder as clean. Also, the deposition characteristics of the Arcos Stainlend E308-16 covered electrodes were also rated as clean and normal. Restraint Cracking Tests The results of inspection of the weld metal in the groove welded restraint-cracking specimens (Figure 2) are listed in Table III. The weld metal in the bar specimens machined from the restraint cracking tests was exanined at 10X magnification. No weld metal cracks were observed in any specimen. ,
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- 1. Chemical check analyses of the bare electrode materials showed that all the i
ER308 electrodes were within the chemical requirements of SFA 5.9 specification.
- 2. The deposition characteristics of the electrode materials (Table II) rated by the welder showed that the Sandvik and Chemetron 1/8 and 3/32-inch diameter ER308 electrodes resulted in dirty weld metal deposits while the Arcos and Sandvik 0.045-inch diameter spooled wiro gave clean deposits. The Arcos E308-16 covered electrode deposits were rated as clean and normal.
- 3. It is postulated that the dirty condition of the Sandvik and Chemetron (1/8 and 3/32 weld metal deposits was due to the internal cleanliness of the wires due to the steel making process. External surface contamination or dirt could also be a factor. '
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- 4. Inspection of the weld metal in the specimens machined from the restraint-cracking tests showed that no weld metal cracking occurred. -
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The internal cleanliness of stainless steel electrode wire depends on the steel making practice employed. In turn, the internal cleanliness of the electrode wire affects the cleanliness of the weld metal deposit especially when it is made by the gas tungsten-arc process. The internal cleanliness cannot be determined by the chemical analysis required by the SFA specification. One practical way to rate it is by having a welder rate the weld deposit such as is shown in Figure 1. By using this method as a spot check on a few rods from each lot or heat number, it could be screened before production welding begins. l
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TA8LE I
- RESULTS OF CHEMICAL ANALYSES OF BARE ELECTRODES (PERCENT BY WEIGHT)
HEAT DIAMETER, BRAND . CLASSIFICATION NO. INCH CODE C Mn P S Si Cu Ni Cr Mo il Sp cification ER308 --------- ---- 0.08 h 0.03 0.03 0. 0.5 9f
) j0 0.50 Srndvik ER308 462317 1/8 EAB 0.051 1.72 0.021 0.010 0.45 0.18 9.90 20.12 0.25 0.066 Sandvik ER308 462317 3/32 DAB 0.049 1.~66 0.019 0.010 0.43 0.17 9.80 20.18 0.24 '0.070 Chemetron Arcaloy ER308 04184 3/32 - AAB 0.05 1.74 0.023 0.008 0.39 0.16 9.55 19.76 0.22 0.073 Chemetron Arcaloy ER308 04184 1/8 BAB 0.058 1.76 0.023 0.008 0.39 0.19 9.72 19.88 0.22 0.079-ARCOS ER308 Spooled Y3455T308 0.045 CAB 0.041 1.42 0.022 0.005 0.43 0.10 10.09 20.29 0.19 0.054 Wire Sandvik ER308 Spooled 434788 0.045, LA8 0.044 1,57 0.019 0.011 0.45 0.087 9.62 19.89' O.29 0.053 Wire .
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f ,, g(f g -l 2 WLI L ff i70f Y TABLE II - DEPOSITION CHARACTERISTICS OF VARIOUS ELECTRODES HEAT DIAM, BRAND CLASS NO. INCH CODE RATING Sandvik ER308 462317 1/8 EAC Dirty Sandvik ER308 462317 3/32 DAC Dirty Chemetron Arcaloy 04184 3/32 AAC Dirty ER308 Chemetron Arcaloy 04184 1/8 BAC Dirty ER308 ARCOS ER308 Y3455T308 ,0'.045 CAC Clean Spooled Wire .,, Sandvik ER308 434788 0.04S LAC Clean - Spooled Wire ARCOS Stainlend 5M29Al1IX 31 3/32 HAC Clean (Normal) E308-16 ARCOS Stainlend SK3B MIX 7 1/8 KAC Clean (Hormal) E308-16 NOTE: Rating based on welders statements. See Figure 1 for test specimen. g?OP.Wh.
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P L //CRJV)-/Lolk'< l q ffl[ h>V ' TABLE III . INSPECTION OF RESTRAINT CRACKING GROOVE-WELDED SPECIMENS HEAT DIAMETER, BRAND CLASS NO. INCH CCOE RATING Sandvik ER308 462317 1/8 EAD No Cracking Sandvik ER308 462317 3/32 DAD No Cracking Chemetron Arcaloy 04184 3/32 AAD No Cracking ER308 Chemetron Arcaloy 04184 1/8 BAB No Cracking ER308 ARCOS ER308 Y3455T300 ' 0.045 CAD No Cracking Spooled Wire ,.' Sandvik ER308 434788 V 0.045 LAD No Cracking Spooled .. Wire ARCOS Stainlend SM29 A 3/32 IED No Cracking E308-16 MIX 31 ARCOS Stain 1end SK 3B 1/8 MD Ho Cracking E308-16 NOTE: Rating based on r..etallographic examination of specimen shown in Figure 2 for weld restraint specimen. au-t.,pn %.u :,2(
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Gibbs 8 Hill. Inc. Interof fice Memorandum CPP-A-00082 J. T. Merritt, Jr. N verber 17, 1978 TO: DATE: FROM: R. E. Heim JOB NO:
SUBJECT:
NCR-M-1229. R.2 REF. NO: AVO M-1229, R.2 dated 11-17-78 00'ANCHE PEAK STEAM ELECIRIC STATION 1981-83 2300 M1 INSTAUATION By copy of this letter, we are advising Brown & Root that-the " Repair" -- - - disposition (ite=s 1 & 5) is acceptable. The "Use As Is" disposition (items 2, 3, & 4) does not require ccncurrence since it has been determined that no violations existed for these ite=s. e , f , p_ u a R. E. Heim Resident Engineer v
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t . . t t , t . . , , , , t . f PURCH ASE ORDER VEND NJYSER CODE 5469 7473 e a a a e a a e e f I f I f a t i f f f f f f f f f I f f 0 f f f I f f f f f f f f f f f f 9 MRR Ria V EN DO R'S COUNT l UNITS PURCH*S RLS/ HOLO NO.l CODE INPUT NUMBER NUMBER
- HE AT/ LOT /SATCH NO. Q U AN TIT Y OR NO. ST ATus DATE 74 79 4085 8695 96 105 106 111 112 121
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122 127 PURPOSE AND TYPE OF INSPECTION / SURVEILLANCE: #MA/88 //1// 97#/ />S y / :r_-19 4 3-
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~ r2glef3g JOB NO. 35-1195 ECEIVEMJ G lim b s B H ill. Inkerofrice Nemorandum I
E C E I V Eid TP-A-00090 TO: J. T. Merritt, Jr. DATE: November 20, 1978 FROM: R. E. Heim JOB NO:
SUBJECT:
REF. N0: OCHANGE PEAK SIEAM EIECIRIC STATIM 1981-83 2300 IST INSTAIIATIm WEIDABILI1Y 'IESI 0F TYPE ER308 WEIDING WIIE I have attaheb a cooy of the reocrt of Mr. R. C. Barber on the subject widability tests. If you have arzy questicns or need further informaticn, please advise. R. E. Hem B & R DCC DIST, 3 Resident Frei w PROJECT MGR. PROJECT ENGR. EUM h ,,.' QIMGR. ) cc: ARIS \['
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Py}f & , 0 8 N 8 8 N EEI' E N - Interoffice Memorandum TO: R. E. Heim DATE: November 19. 1978 FROM: R. C. Barber JOB NO: 1 _ . . __ _ _ .~
SUBJECT:
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- ----- G24ANGE PEAK SIEKri ELECIRIC STATIW i 1981-83 230014i INSTAUATIN
~WELDABILITY 'IESIS OF TYPE ER308 WEIDING WIRE
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-Pw.au-it-to-e-request frcan J. T. Merritt, a progran was inie4 mead to datamina ;
__ .the weldability2wi.les of the Type ER308 ==1 ding wire placed in question ; by a WescingEme analysis. l The wire in question was Chanetron Arcaloy 3/32" and 1/8" Type ER308. The heat nmber for both sizes of this wrie was 04184. The other wire tested was Sandvik Type ER308 3/32" and 1/8". The heat neber en both of the sizes of this wire was 462317. l All of the wire used in the tests was purchased to a Brown & Root procuranet I spac4 Acmeim and met all of the requirements. The wire als pot--ths' . requirements of the AStE B & P.V. code Section II-C ' The tests were pw.fw.=:d in the following manner. g i- ' ",~ ' . , y 7:. . A sample plate was prepared consisting of a one pass %d bizn each' size and - type of wire and a three pass weld using each size and t, ', all the test plate courninad 4 one pass welds and 4 thrL+ype Tass eLvire." In i
,Araly 4" in length. G 'W >
i The salder was certified for the stainless steel GIAW s used. He was instructed to carefully observe the characteristics of the weld metal during the welding operatim. It was his observation that same ccntamination existed in all of the types and sizes tested. The chanetron wire did show evidence of more ccntamination than the sandvik wire. The welds were then examined in the "As Weldecf' ccndition using the liquid penetrant (PI) method to determine if any linear or unusual indicaticns were evident. None were detected. t r_res. s-7s I l
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h _w h three pass welds were then gramd and prepared for Pr w=4nne4m to dera*na if any linear or inusual indicaticms were evidet within the weld deposit. None were detected. In additicn to the tests made on the flat plate, two 2" diameter schedule 80 pipe coupons were welded using the wire in questicn. One side of each coupon was welded using wire that had been cleaned by rubbing with emery cloth and th m wiping with a clean rag. The other side was welded using wire that was not cleaned. The welder observed that the wire subjected to cleaning ran nuch better and with less ccneminates.
-- N welds-on these coupons were radiographed and PT examined. The. radiographs-- . _ _ _ .
did not have any linear or unacceptable indicaticms. h Fr retealed one small linear indicaHm on the side widad with melaanad chemetrcn wire. Based on evaluating the above tests and on perscnal contact with welders that have used the wire in questicn, I would offer the following r-dae4ms:
- 1. Pemanently reave both sizes of the suspect chemetron wire frczn production =1 ding.
- 2. Permit the use of the sandvik wire both sizes, but require the wire to be cleaned using emery cloth prior to welding.
- 3. Clean all bare wire used in the -=1 GrAW process prior to
=1 ding, using emery cloth. . -_
- 4. Provide weldability tests on all heats and sizes of bare wire presently being used for the -=1 GIAW process onsite.
- 5. Provide w1dah414ty test on sarples of all new wire to be used prior to being released for producticn welding.
If there are any questicns or add 4e4 mal information required regarding these tests, please advise. Nd R. C. Barber Welding Engineer _ RCB: pew
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MAR VENDOR S COUNT PURCH S ALS MOLO NO .C OD E_-' INPUT NUM8ER NUMBER HEAT / LOTE 8ATCt4 NO. QUANTITY OR NO STATUS DATE F4-F9 M65 66 95 96 105 106-111 112-121 122-127 PURPOSE AND TYPE OF INSPECTION / SURVEILLANCE: M ./ /h#/ #O[ /[2O k ^ RESULTS OF INSPECTION / SURVEILLANCE: / /#A/f/A ,4-p p A '/ A,yyr MJ/jn1JMhf A JA) MAls / AM WJ
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Brownf5 Root.inc. BR0WN & ROOT, INC. Quality Assurance Department NCR/M Index of Attachments
REFERENCE:
NCR/tR No. A/-/22 9 82 DATE: / 2 - /.5 - 7f The fo116 wing listed attachments to this NCR/9R-were documents' used as reference inputs to identify the discrepancy: DOCUMENT NO. TITLE DATE
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??D The following listed attachments to this NCR/-BR were documents used as reference inputs to disposition the discrepancy:
DOCUMENT NO. TITLE DATE l
<3NF .3 2-F'$ G,t-Al McMO n-p-,y i
T S Q ~ / 3 fi 7 BM TLX //-/3- 7/ 7 cat;* 2- ICN To .WPSS302 SRI // /6 -?E Moiv E W, togtD 20D 2 P 7~ // - /T- YS OPiO A - tapr2 OpmrMo 'I~ l ' ' 'E' j R 2Q Alc2-Mi2/~92 L- .ZNSP- 2 0 r. ll ~ W ~l5 epp- n- ooo 9 o Cp asm o /' - LO ' ? Y MSP. api ~ #
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QQ Brown & Root,Inc. QUALITY ASSURANCE DEPARTMENT i t . NCR No M-1229 Rev. 1 i UA RECORD NONCONFORMANCE REPORT (NCH) 1
, JECT CPS _ES JOB NO 35-1195 PAGE I _O i.. UNIT STRUCTURE / SYSTEM COMPONENT l TAG'ID NUMBER LOCATION OR ELEVATION RIA NO.
1 l RC/5505 BRP-RC-1-520l See Below RB #1 - El. 832' N/A
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Ref. IM : 14) TREND 3 DOCUMENT vlOLATED 1. MES-52.01-107A ney 2 ,,,, WE M.f"5" 3 M
- 2. ASME Section III Summe7
- 1. The etove document states "on Westi,nghouse/ supplied Addenda components,NB 4453.1 the purge shall be maintained for the root pass and two (2) subsequent weld metal layers.
In violation of the above paragraph, the below listed F.W.'s were "through excavated"
, repaired by welding out without a back purge.
Loop 2 - Hot Leg - F..W._9 at 12:00 & F.W. 10 at 7:00 to 3:00 Loop 4 - Hot Leg - F.W. 25 at 5:00 to 6:00* Loop 4 Cold Leg - F.W. 32 at 5:00 to 6:00+ M- t 2.2.9 (Clock designation taken by standing in RPV facing welds. Hold tagj, applied.
- 2. Liquid Penetrant examination was not per-formed to assure defect removal on the above Revised to withdraw ANI approval welds as required by ASME Section III. pending further investigation, & add item 2.
IM REPORTED BY. 4(6)DATE (9 IE # APP AL - 3 11 01
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T J5hn Reed PREPARED BY:
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, L. R. Shaw l 10 / 25/ 78 -
11 fo/4 f.;g (13) DISPOSITION ASSIGNED TO: . _ _ (141 DUE DATE: 115) CORRECTIVE ACTION REQUEST:CA s161 ASkE CODE ITEM U. D. Douglas 11 / 8 / 78 C Required 7 Not Requ' _..T h[1 st _\No i171 DISPOSITION l'e ,g,'.'" REWORK Y REPAIR USE AS IS th * ' ' ' - -
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See Attachment ._ ? &> d: .\ ' {\y-
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(18) ST ION REVIEWIAPPROVAL I (191 D ATE: s 12 01 O QC RE b0 A$PROV L b i (211 DATE:
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f 12 NG VIEW' A PPROV A L
- lf 231 DATE: I241 I .E IEW APPROVAL: 4(25) DATE:
NX[om n iua ' *!4!7W l l .'/ / < l _ M e - - i26 V E RtFIC ATION t33) REMARKS.
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l C Satisfactory EUnsatisfactory C Not Reg'd N .. . . - _ . . . , 12 71 Q A QC ENGR INSPR VERIFICATION: (281 DATE- [.I/ N M
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.di ANI VERIFICATION 130) D ATE:
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Preliminary Disposition: FLAP / GRIND OR libuFF 0 with flapper wheels as necessary to 1)"*pffAthe weld ID 360'bacilitate an acceptable acid etch.
- 2) Perform a liquid penetrant inspection in accordance with NDEP-300 on the weld ID (3600 x 3 inches wide).
- 3) Identify all rejectable indications with Nissen ink markers adjacent to the indications.
- 4) Perform an acid etch to identify the weld boundary on the weld ID (3600 ).
- 5) Stop and perform no more work until a further disposition is made.
9
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Fw~ ~ Brownf5Roctinc. QUALITY ASSURANCE DEPARTMENT SERIAL NUMBER 69 NDE LIQUID PENETR ANT REPORT PROJECT: 8[d68 JOB SY ST EM NO. M* //ff UNIT / PAGE / OF / DR AWING CLASS (([- [ */ - j .2. 0 * / - - 1 20 3OOTHER W E LD/IT E M ID E NTIF ICATIO N LOCATlON . . Y1a } _ CCNTAsNser&~WY #l MT L. T Y P MT L. T HICK DIA/ LENGTH STAGE OF MFG. tj. 8j Of~ JOINT DI A./ WIDTH LENGTH / O R EPAIR O ROOT OlNTERMEDIATE O FINA L OBRN OSKS OlNS EN BUTT OOTHER PEN ET R A NT , DWELL TIME , MFG.///MNA):~2/1 lBRANO D T M BATCH
# /I////M CL EA NE R MFG.f)fA$A!A$Au l8R AND$0c]2/fhTCH DEVELOPER DEVELOPING TilUIE MFG.///M//M lBR A NdM Vf*'/
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'JM O AS WELDED d ie O OTHER SKETCH & REMARKS ,
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y VHa t U cfA QUALITY ASSUR ANCE DEPARTMERIT SERIAL NUMBER PT- 082 NDE LIQUID PENETRANT REPORT PROJECT: gpJE'S JO B NO. 15' // f,5-~~ UNIT / PAGE / OF / DR AWING SY ST EM CLASS AAO- Ad - / - EJB / WE LD/IT EM IDENTIF ICATIO N
$<0 LOCA T ION .
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MFG./Nk!#df)//W l8R A Nofp7C" sVQf ATCH * = = ~ ~ l$/Y/d CLEANER MFC./)fA M g/~M.4/ I l8R ANQSags7 tag /_gMTCH DEVELOPER DEVELOPING TIME MFG, /)lfA$'sVs9}~Mk l8R ANQ%JZh/A WATCH "
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esmse ~ Bnmnf5Roodnc. QUALITY ASSURANCE DEPARTMENT SERIAL NUMBER PT 00 6 NDE LIQUID PENETR ANT REPORT PROJECT:Mf[f6sdfh-JVF JOB NO. 88'//9[ UNIT / PAGE / OF / OR AWING SYSTEM CLASS
/ 8/- 6X-/ 1 20 3OOTHER W E LD/IT EM ID E NTIF ICA TIO N LOCATION Y/Y bt Y f W W///ff5W f l MT L. T Y MT L. T HICK OIA/ LENGTH
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j,83 DI A./WIDT H LENGTH STAGE OF MFG. y . JOINT O REPAIR O ROOT OiNTERMEoiATE F NAL OBRN OeKS OlNS %N BUTT OOTHER PENET RA NT DWELL TIME - - . _ . . - MFC. //}A/ZDA fAld$ 19RA & JtN W EATCH l $ff/ Y . _ CL EA NE R MFG. /ff g M j g 2 // Y l8R ANOi_b_ T?/MP'M BATCH OEVELOPER DEVELOPING TIME - MFG. fffA$A/A f/ /1, Y l9R ANQ&Wfd SATCH /$f/k NOE PROCEDO E NO. SURFACE
.. @o OAS WELDEo M ee O OTHER _
SK E.TCH & R EMARKS O 00 f so .,/fa ~ 2 *30 (3.) m 4d g % . " ( . f w , &- fw O ,
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Brownf5 Root. loc. #aeLFi QUALITY ASSURANCE DEPARTMENT SERIAL NUM&EWa80J NDE LIQUID PENETRANT REPORT PROJECT:&SE,5 D R AWING JOB NO. 8-//(( SY ST E UNIT CLAS$
/ PAGE / OF /
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,_ __ MFG. //?AFLTA/A }'/R f lBRANO&6&bbATCH w / S )lp) s st) _
CL EA N ER MFG.))ntj fA/A3-')is $ lBRANQ%N/WlBATCH # DEVELOPER DEVELOPING TIME MFC. /pfA67 A /A/~j_A (BRAN $ 73/f" d /' BATCH ~
![//7 e NDE PROCEDUR NO. SURFACE
_ _ , , 8 [ " do O AS WELD ED M'e OOTHER ! , SKETCH & REMARKS 0 00 l,
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f)f 70f 7 M 1229 Rev. 1 MACR 0 ETCHING 0F REACTOR COOLANT
~-^
LOOP WELDS
~ ~ '
The following steps were taken to chemically etch the ID's of RC field
- -- welds 9 #_10, 25 & 32 on 10/26/78. -
- 1) Areas were polished as necessary with abrasive discs.
. . . _ _ _ . _ _ . . .. _ 2) Weld ID's were etched with a solution cont _aining.egital.. . . . . _ . . . _ , _ . _
quantitles of hcl, HNO3 and distilled H'0. 2 This was - -. applied utilizing cotten swabs and tongs.
- 3) Welds were cleaned thoroughly with distilled H O 2 and Kimwipes. ,
RESULTS Upon completion of the etching the boundary between weld and base metal was clearly defined. This allowed defects to be grouped as to location in the base or weld metal. -
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QUALITY ASSURANCE DEPARTMENT t1i RCR No 9 QA RECORD NONCONFORMANCE REPORT (NCR) 1 JECT CPSES _ JOB NO 351195 PAGE___ OF (31 UNIT STRUCTURE / SYSTEM COMPONENT TAGilD NUMBER LOCATION OR ELEVATION RIR NO.
,1 _RCfj505 _ BRP-RC-1-52 See_Below RR #1 F1 RU N/A Ref. IM ;(41 TREND 431 DOCUMENT vtOLATED . MES-52.01-107A ggy 2 p,,, 14 W 1(.P"" M The aliove document states "on Westinghouse supplied components. the purge shall be maintaine.d._for the root pass and two(2) subsequent weld metal layers.
"~ , I~l n io1a$ on of the above paragraph, the below'lis'ted F.W.'s were "ThioIJf-
~ ~
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excavated" repaired by welding out without a back purge. Loop 2 - Hot Leg- --F.W. 9 at 12:00 & F.W. 10 at 7:00 to 8:00 Loop 4 - Hot Leg - F.W. 25 at 5:00 to 6:00 Lo o p7 4 - C o l d-L e g -l. W . 32 at 5:00 to-6:00 - - - -- --- OClock designation taken by standing in RPV facing welds. Hold tag appliec . 0 (51 REPORTED BY: i16)DATE (9) REVI O L j / _ I (101 DATE: John Reed oREPARED BY: l 10 / 25/ 78 a 181 D ATE: all)i T _ Q /O /J8/[ I (12) DATE: L. R. Shaw '10 /257 78 8 g jtyfg (13: DISPOSITION ASSIGNED TO: 1141 DUE DATE. (151 CORRECTIVE ACTION REQUEST: CAR NO.'(16) ASME CODE ITEM U. D. Douglas 11 / 8/ 78 E Required E Not Required j "XY'S No 1171 DISPOSITION-REWORK y REPAIR USE AS IS
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SCRAP -
'QAilECORDI See Attachment n73, L.. hAacyhg/Z T
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/$* f R SUBFILE NO/
e:)f7-jf2922
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(1 81 NST TION REVIEW / APPROVAL 3 (19) DATE: 120) / QC' EVIEW P OVAL: ' (21) DATE:
, Y 1 22 AMJ
'fg 23) DATE: 1241A 1 REVIE PPROVAL: 4(25) DATE:
132(EN[ REVIEW' APPROVAL l /.//.A, f W JofMls~'BI ' l l - Lweb 5 hl$ $
~
i2 61 VERIFIC ATION 1331 REMARKS. l C Satisfactory EUnsatisfactory G Not Reg'd gQ4Qg 4 (2 71 Q A QC ENGR lNSPR VERIFICATION: 12 iDATE. . . p( 12 9: ANI VERIFIC'ATION ^ (30) DATE &<4/ 4dd Mb [ / / 131) QA REVIEW > CLOSURE . _ _ (32) DATE: i / Befin@tt form $11114
p 2 /2 m -/L L Y ) l')1-of 3 ATTACHMENT TO NCR M-1229 Preliminary Disposition:
- 1) Buff the weld ID 3600 with flapper wheels as necessary to facilitate an acceptable acid etch.
- 2) Perform a liquid penetrant inspection in accordance with NDEP-300 on the weld ID (3600 x 3 inches wide).
- 3) Identify all rejectable indications with Nissen ink markers adjacent to the indications. .
- 4) Perform an acid etch to identify the weld boundary on the weld ID (3600).
- 5) Excavate all weld metal defects in the repaired areas by grinding to facilitate their removal (further engineering evaluation is required if defects cannot be removed when a depth of " is obtained). Defect re-moval is to be verified by an acceptable liquid penetrant inspection.
NOTE: Base metal defects are not to be excavated without further dis-positioning of this NCR. Weld defects outside of the " repaired areas" are not to be removed at this time; no_ welding is to be done.
- 6) RT repaired areas.
- 7) Repeat step 5 and 6 until satisfactory results are obtained.
4
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PLAN T SYSTEM COMPONENT YAG/ SPIN /IDENT NO l DRAwtNG/ SPECIFICATION NO SERIAL NO CODE CODE CODE _ l A l 8 l C l0 lE lF l Gl (Units ll H l (Unitsi l J l (Un tsi l 1-4 5-10 11 16 I 17-55 , f f f f f ! I f ? ! ' ! I f I PUCHASE QROEA VEND NUM8ER CODE 56-69 10-13 WRR RiR VENDORS COUNT I UNITS PURCHS RLS/ HOLD NO ! CODE INPUT NUMBER NUM8ER HEAT / LOT /8ATCH NO. QUANTITY OR NO. STATUS DATE F4-79 80-45 H-9S 96 105 106-111 112-121 122-127 PURPOSE AND TYPE OF INSPECTION / SURVEILLANCE: d wII M. I Md$> p n-w a/8 / Y Lo // A M e #A s.? M .
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RESULTS OF INSPECTION / SURVEILLANCE: smajw I /E'~ jf/// -//" /-/S J 9 g4./4 <2 /
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r A OBrownf5RootJnc. i' I M QUALITY ASSURANCE DEPARTMENT p , NCR N311-1850 i l QA RECORD NONCONFORMANCE REPORT (NCR) (3 . seOJECT CPSES JO3 NO. 351195 PAGE _ OF I STRUCTURE. SYSTEM COMPONEN' TAGiiO NUMBER - LOCATION CR E'.EV ATION RIA NO. lEJNifi
; , 6Q1 SG=2 M/
R ? Elbow i TBX-Loop 2-RV/SGi Hot Leo 1 L eactor Coolant ' ' (3) NONCONFORMING CONDITION * :l ,TEGORY j't" N t3 OOCJMENT vlOLATEO: MS-100 REV 5 ,,,, 4.11 lM-4 Small hole (with dissimilar metal lining) in elbow, approximately 4 inches from FW 10 l in the 1000 position when facing the reactor pressure vessel. Approximate size of hole: Diameter = 1/16" Approx. Thickness of dissimilar S*G* /. ,\ metal lining = 1/64" Hole - Defect found during
'l NOTE:
llRPV pre-service inspection. l Sketch _ m n (5) REPORTEO av-l461CATE f t9)RE}i vi y val j l (101 O ATE: C. C. Buffik'in i 11 /28 / 79 e I8I OATE: M) L li ti ISSIXO SY: uja i 4 U
//~A9/79 6 H 21 OATE:
- 17) PREP AREO av:
S. R. Ali l 11 /28/79 [,/ou/ M/<u ! // /#9/ 9 9
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1131 OiSPOSITICN AS$;CNE3 TO: Ital OUE OATE: tISt CORRECTIVE ACT:CN 2EQUES CAR NO. lisi ASME COOtacLAsst
/ g J. T. tierritt 12 / 12/ 79 C Required 3 Not Secuired j QYes No l l 117) OISPOSITION' REWORK REPAIR USE AS IS SCRAP R 0u:r ; [
- n. i; JA J11 s W ~ ~
(18) CONSTRUCTION REVIEWl APPROVAL '(19) O ATE: 120) QA.QC REVtEW AbI U., 97M - IW l 1213 OATE: l l// nc._ L i// (2 2) ENG. REVtEWs APPROVAL .123) O ATE: (24l ANI REVIEW A78AOVA' E . I . + l(25) OATE: il !/ / B31 'l/ / S.\ 1 l (26) VERIFIC ATION: Z Satisfactory ZUnsatisfactory C Not Reg'd 1331 REM ARKS. JL-:f , ll (2 71 QA10C ENGRiiNSPR. VERIFICATION: 128) O ATE W Concurrance 'e9t tfed-ll / / ; I429) ANI' CONCURRENC E 130) O ATE: ,
! / ! -
FILf (31) QA PEVIEWICLOSURE 832) OATE: [ / O teaneet hem 8A t 14 e p .. - - . . , ,
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FOIA-8' 0-59 .
- . - - . - - . - - - - - - . < - - . -- - ,.,-. ,, ,,, _ t//. . .. .m. _l l
TEX...blLITIES GENERATING CO' MT
, TUQ-669 OFFICE MEMOR ANDUM Glen Rose, Texas 12-3-79 To _1,JJJerritt
_ . COMANCHE PEAK STEAM ELECTRIC STATION 1981-837M1 INSTALLATION Reference- CP-79-11 The attached form documents a manufacturer's deficiency recently verbally reported to the NRC. Please proceed to evaluate this deficiency consulting with J. Ainsworth, QE Supervisor and the undersigned. We need to jointly determine by December 20,1979 if this deficiency is formally reportable under 10CFR50.55(e). Thank you for your cooperation. kA1w R.G. Tolson Construction QA Supervisor RGT/Im CC: D.N. Chapman 9 e l l l I l I
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Cesertption ci Deftetency: D'e= J tan D;s k um u<.td we.t s w p7e.e. % ( w s.h$"~;'-O'@. Ayymwdel . 4" b Fw-Io 8*4} fem.b I?c.swe.,Vessef d
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U.at s tedy- Tine lDate Tt!CCO (4 E elfied ri e Da.e hr a: (d _,_ Tiv woica. Q ggg U@sa40. Aut,i S t $ r
% p,,4 m - -
ofSS ttfy]/; 7 ' r I. Prett%isiry ent,tr.eerte; anifests indicates safety of plaat oparatises adversely affected had O r:s O so deff tier. . p e vsdetected. ~ i Explain bristly: , [LW:C'.% T'% M MA,,du.3 h ( i V Wa le') -+ de %.8
'. Deficiency cer.s tJere.I . t ~. . f f c a it c_
kYIS O %:
- a. Cece c Irp1 teat tau s.n otherplaats,,,,_,,_,,___,,_,,___,______,,,,___CYE5M:.0 t.
(.A Prerras Breck.'o<. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____ _ _ _ _ _ _O Yh K so
- c. De . fI i. pe r $ *.t pa r f ur.s cice c r i t e ri a , ,, _ ,_ _, _ _ ,, _ _ _ _ _ _ _ _ _ _ _ ,, _, _ _ _, ,, _M YE i O L' m d. Co-=tri..: tion not se e,,:ifted aa.4 exteestre e rstuattoi or repite required to .ar: desi;.s criter... _ _ ,_ . ..,._,. _ _ _ _ _,, ,_ _ _ ,_ _ _.,_ O u2 O so A ** e 8
[ Cor.st e..crim Defie tency discovere! af ter G: acceptance _ _ _ _ _ _ _ ______ YES 0:4
- f. Could Jc'tcir.cy t.w .
. cat-i.nJetected _ _ ., ,_ _ ,_ _ _ _ _ ,,,_ _ _ _-_ _ _ _ _ _ , _ _ tts O to
. S utaa test reeta 57 p +rfnmance criteria . ..
._ _ _._ _ . ,_O v ts O oo . , - - .
' t.
Syste : t est results repire extensive
- evaluation and redestsa_ _ _ _ _ _ _ _ _ _ _ _ _ _O Y's O No A 1
Syste, test fatture c n be corrected tiy internal adjustnant or replace =ent with N s t ,- J i r d c ompous e., _ _ _ _ _ _ _ _ _ _ _ , _ , _ _ _ _ , _ _ _ _, _, _ _ _ _ _ ., _ _ _ .O u s o no
~
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- j. t,oet Jer!c tency equire testing and ' analysts to anaver part labove_ _ _ ___ __ YES O bo ~~
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DAILY REPORT - REGION IV Reviewed By: DATE: i3 / 29 / 79- . Dater. , ACILITY. NOTIFICATION ITEM OR EVENT REGIONAL ACTION Y REPORTS !!UST INCLUDE SPEECllES (SEE POLICY CUIDE NO. B-26, REV.1), PA0 MEETINGS, OTilER IMPORTANT INGS (IN REGION OFFICE), AND A LISTING OF IMPORTANT VISITORS (INCLUDING APPLICABLE NRC PERS0!JHEL). 3ACK OF PAGE FOR ADDITIONAL SPACE *. l UCTION
.he Peak Licensee to RR1 I NFORMATION: The licensee notified the RRI that a Follow-up in accordance One Verbal at 10:15 am small round hole 'with an apparent dissimilar metal with MC-2512 .
)
30-445 11/29/79 lining has been detected in the cast stainless steel cibow in reactor coolant hot leg number two about four - inches from the weld connection to the steam generator. _ The hole diameter is reported to be one-sixteenth inch with the lining having a thickness of one-sixty-fourth - inch. .The indication was found during pre-service - inspection by dye penetrant and visual examination.
,. The licensee stated that the matter was being evaluated -
L for reportability in accordance with 50.55 e. . E NOTE: STATUS OF UNUSUAL SPECIAL INSPECTIONS _0R INVESTICATTONS ARE TO 'DE,JNCLUDED IN TIIE DAILY REPORTS EVERY TIRTRSDAY. g - BRANCll SIGNATURE
- CilECK llERE IF DACK OF PAGE CONTAINS INFORMATION l
i -
.Ah, j_ - _ - - -
[ AS UTILITIES SERVICES 1. O OFFNE MEMOR ANDUM CPP-2323 ro R. G. Tolson Glen rtose. Texas December 3, 1979 Subject COMANCHE PEAK STEAM ELECTRIC STATION 1981-83 2300 MW INSTALLATION SDAE. M 11 3 REF: TUO-669 i I We have received the above referenced report and have this date assigned responsibility for performing an engineering analysis relative to the described deficiency to B. J. Murray. We acknowledge your December 20, 1979 response due date. til o
. T. Merritt, Jr. (/
ngineering & Construction Manager JTM/REH/ HE/jg cc: B. J. Murray 1L, lA J. R. Ainsworth' IL D. N. Chapman IL l l [ t I i l . I l ' Fula-co-59
- x/3 -
- s. T.
loa-M-4Do MERISA DUM 7 (~ ,
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n TO .# c'pSES TuSt- - ' om, J. T. MERRITT
.ua JANUARY 10,1980 o.,.
. . . wr l cu r cr Nonconformance Report M4850i Reactor Coolarft Pipe Elbow to_ S/G Number Two; W l UN/Iu4-10039; Review of 5.0. 140 n'L j e.
Ref: W Owg..T23-02-002 Rev. G '- l
~5T QR Numbe' r 00324: ~
[ Field . Repair Procedure FOR/T8X-10039,
~
- 1. The Westinghouse ' site office has c'ompleted Radiographic review of B&R RT Report number 19096 and has found the area of question to be RT acceptable. ;,
.e -
- 2. :The aria .radiographed was five {S)"' inches from field weld (FW-10) p .
where the 50* Ho't teg~ Elbow' attaches to Steam' Generator number two {2).
- The Breda 50' Ell .Hea't. number 1.s 3-3271 and Serial number is 1724-5. The surface indicatio'n:is within the boundary of'.the elbow machined surface for weld end preparation, however not in the field weld a ea. It is also outside the inspection area " requirements for: ASME , Code Section XI PSI /ISI inspection.
- 3. The min'imum' walloon'the Stea'm; Generator elb'ow end is 2.4E
~
inches and the pipe.section is 2:33".- The field weld 9epair f.shall fd performed in adcordance with the following
~
4. y steps.:, ., 6,.; - ' t ..
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Al'12 work's6a11Jbe')arformed .in..accordance with the site approved OA M . program /and 'ap'pficable . requirements .of the ASME Code Section III. In
* < .? 'f' addition.all workishall'be.perfonned by the Brown & Rcot installer in
' ;~ aEcordance'.twith thelabove, requirements and this procedure.
- e. ,: . . .- . .:y: . ' 7,. ;: % . .
~ '
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6.: The results 'of,aHi.non-destruc't'ive'examinatidn and dimensional checks shall b$dransmitted'td. thew: site' office'for'reviewand/ordispositionwithin N:(!
..h. . . ?..s-
/E .
twed..2), weeks,,afte.rf.thTfina1repairiscomplete.
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2
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ifitting w;aN \ .?'liness thic .neaf' the questionable area. Gradually
, b$. J ~
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. %.$l.f.8 J'Meisur. eland iecorld$inal' wallyhlcliness in .the repair area. The minimum , , ;,'[
t p. inches s ,Q,t
. [m.h \ .M;i.m.. i.ng]wal<1^ thickn,ess ism.48
'. ,e -
. ;. . . ..u. U y ,yNOTh e ca:g,:,.; re.sha11rbe c;. .,exercis
; so'as not to undercut the
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c f/ 4 ., yg?.h r fon0111sfoi. lowed by a;:1.f did. penetrant.examin'attort on all newly ground ,' -
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#8X-M-455 I ( Page 2
- 10. Weld Repair. ,
.4 If miniinum wall thickness is violated by grinding, a weld repair shall be required. Subsequent to grind-out and liquid penetrant examination, weld repair ground out cavity to the. original contour of fitting. ,
- 11. Weld repair using tihe. site approved TIG process 88023 or 88025 as recuired.
-12. Grind an'd buff blend the rerair weld flush with the base metal. Perform a liquid' penetrant examination. and/or radiography as required by the ASME Code Section III weld repair requirements and the approval site QA program.
- 13. .. Brown & Root shall submit' all required repair documents to the Westinghouse site office for review and/or coments, and assign witness and/or hold points before start of worke '
If you,have any' questions'.and we may be of any further assistance, please feel free to
. contact this office. .,
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M@MM SERI AL NUMBER RT 9096-
- QUALITY ASSURANCE DEPARTMENT NDE RADIOGRAPHIC REPORT PROJECT COMANCHE PEAK JOB NO 35-1196 UNIT / PAGE / OF /
DR AWING S" STEM CLASS , y/ 7*23
- 02
- MZ SC IC tO 3: OTHEns-7 OS$ $ fC/?)M A f $Nh'? fAf /0 4,
MTL.T PE MT L. T HICK. OI A./LENGT H ,
!a 8, ai4# (PlPE) Dl A. (PL ATE LONG SE A M l LENGTH
[ Jo8 N T DESIGN g ,, j ST AGE OV M fG. /gpg [],g/f,,y OPEN SUTT /W ' O REPAlm Roor O INTERMEDI ATE [] FIN A L O BRN. S K 5.0 X.R AY ISOTOPE LE AD SCREENS MAKE / /// / 1RIDIUM 192 O CosALTso-/ rRoNT CENTER sACx KVP. hp/ M.A. M DIA.8/8 iFNGTH '/ .005 0 .005 g g/ .080 _ / 080 FOC AL SPOT SIZE
^ mmT Vf FILM M FG.((/# ASTM CL Ass i 20 lO 2r[ oTHER O ( ' f " ' ' ^d d' " h ' " ' " h '
Exposu RE TIME - l rrD. O s E C.12.-
/'7 MIN.
UNSHARPNES$ PEN ET R AM ET ER . SIZE M[ l M T L. 63 l ASTM ASME O uUs d
' PEN ET R AM E T E R gg . -##
F_" SOURCE side FILM SIDE " Ug*
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R ADIOGR APHER MMM((. A/[$(/ . ggt [gg l CERTIFICATION LEVE COMPANY f r 7 j j ACCEPT ANCE VsEwsNQ fft
- SINGLE O CoMPoslTE O' 'DATE / / 8 /gg ST AND ARD jp ggg-- 4,q,7. g ^
ENSITY[ [ DISCONTINUITIES [ i LOCATION A A d' b q- A REMARKS MARKERS - A. 4 b red! + 1 +f f
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rnrym Zf2[3792 l GN JENit'J 7;/ 6 ! l I s l llw w&Yk .* 9< ~L Vfa eut((?.2F //9/60 '"*"
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FILM EV ALU ATION D ATE M M E NTS
' ' E"v'E L "zr~
83 M 6'M
/lY $8lbComst //e , , fsc/ACWM4/.5;.'e
;2 v A a - W J i=.a e r IF APPLIC ASLE DATE / / IF APPLICASLE DATE '
f CLIENT R EP / / l 4,g, !
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( EXAS UTILITIES SERVICES Inc. a' CPP - 2507 OFFICE MEMOR ANDUM To R. G. Tolson cien %,, Texa, January 15. 1980 Subject COMANCHE PEAK STEAM ELECTRIC STATION 1981-83 2300 M') itXTAt TION SDAR NO P- 1 REF: TUQ-66 The defective area was radiographed and the film reviewed by representatives of Brown & Root and Westinghouse. The unanimous interpretation is that the defect is " base metal gas porosity" located at the outside surface of the fi tting. The defect was rejectable by ASME Liquid Penetrant Test Standards not radiographic Test standards. The defect will be removed by Westinghouse.
/
J . TJ Merr~ A,
, J r.
t ineeri , & Constr ion nager JTM/DHW/JJR/sfb cc: J. R. Ainsworth D. N. Chapman T. H. Estes Mc-
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l, , BAS UTILITIES SERhlCES OFFICE MEMOR ANDUM CPP-h'23
- 7. R. G. Tolson c:en Rose. Texa. December 3. 1979 Subject COMANCHE PEAK STEAM ELECTRIC STATION 1981-83 2300 MW INSTALLATION SDAR NO. CP-79-11 REF: TUQ-669 We have received the above referenced report and have this date assigned responsibility for performing an engineering analysis relative to the described deficiency to B. J. Murray.
We acknowledge your December 20, 1979 response due date.
, 4 Y i.t t $,
. T. Merritt, Jr. (/
.- ngineering & Construction Manager JTM/REH/ HE/jg cc: B. J. Murray IL, lA J. R. Ainsworth IE "
O. N.' Chapman IL . DN x (U ff' Y
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. . FW "W j TE. AS UTILITIES GENERATING CG.. PANY TUQ-669 OFFICE MEMOR ANDUM 3.T. Merrite Glen Itose. Texas 12-3-79 To COMANCHE PEAK STEAM ELECTRIC. STATION .
J.951-d3 Z300 MW INSTALLATION D Reference- CP-79-ll The attached form documents a manufacturer's deficiency recently verbally reported to the NRC. Please proceed to evaluate this deficiency consulting with J. Ainsworth, QE Supervisor and the undersigned. We need to jointly determine by December 20,1979 if this deficiency is formally reportable under 10CFR50.55(e). Thank you for your cooperation. 0 4A-R.G. Tolson Cons.truction QA Supervisor RGT/1m Cc: D.N. Chapman i i l - 1 l .
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t '(NAeru Cur . 0.s.:rsprion et bettetency:
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C . . toest!!te Q v Time' IDate TiJCCD Qi retifled Time Date Tar-at
! Q '~ Tiv.s e4can. " ~~'~ Q ghy WSS UNd 7 V 4'4Rd544 ANALY315:
% a. ds- , a
- 1. Prettatmary enstaaering enitysis indicates safety of plamt ererations adversely affected had
- O vss O ::o deficieer? pee w=edatected. [G2.7,3Cai Ex7tata briettys i l
M
- 1* % eM;3,,( *g g WC,.kgA."lh ba
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- 2. Deficien:y considerest eten:ficant kYts O 50 .
- a. Cece r ts tr p ticat tens on other plaa t s , ,,, _ _ ,, _ _ _ ,,, _ _ _ ,,,, _ _ _ _ _ _ _ _ _ ,,, ,Q Y!s% so
,. b. QA Preeras BreakJew _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _O vf'K s') 't c. De.i;r. pe r 1.'.R per form ence c rite ria ,,, _ _ _ ,, , ,,, _ _ _ , _ _ _ _ ,,, , , ,,,, _ _ _ , , _ j Yts O x3 I
c-- .s 4. C.mntruction not as spe.:if ted and extensive evnts. stos or repite required M; me se .tet design criteria. _ _ _ _ ,,_ _ _ _ _ _ _ _ _ _ _ _ _ _.,. _ . _ _ O Yts O so
- e. Coast r etion Daf telency discovered af tet CC acceptance _ _ _ _ _ *,,_________ YES O 24
']
YES O 50 ( f. Could def telency 1.av.t,gone _ undetected _ _ ,,, ,_ ,,,,,_ _ _ _ ,,,,,,,,,_ _ , ,,,,,_ _ _ _ _
&~
3 Syntam test redes s.t2 performance critetta . ,,,,__2.._._,,,,,__._,,,,,,, , _ .__O Yts O so .g... . .
]
- h. syates test results raquire excesstv. evaluation and tedestas_ ,, ,_ _ _ ,,* _ _ _ _ _ _ _ O n s O to i
- t. ....t.,
. t..e ,a t t... c.. ,. cor re. . i,t.r.a1.. .s t_ t .c replac e n t .it,
.Q Yts O so J
s t'-J a r d c o*Paa a e_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
. * ). Dm Je(1ctency retre testing anil analysts to anawer p et I above ,_ _ _ _ _ TtS O so . . . .
. Ce>Ca txer g( , ,, ,, . syr bO*--
"$r oeftetenc., rep.ete: u - ' '
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\ . . . ..
I _ DAILY REPORT - REGION IV_ Reviewed ByI l DATE: ii / >n / 7o Dates ;
)
i FACILITY NOTIFICATION ITDI OR EVENT i REGIONAL ACTION l LY REPORTS 1RIST INCLUDE SPEECllES (SEE POLICY GUIDE NO. B-26, REV.1), PA0 !!EETINGS, OIllER IllPORTAllT - CINGS (IN REGION OFFICE), AND A LISTING OF IMPORTANT VISITORS (INCLUDING APPLICABLE NRC PERSONNEL). DACK OF PAGE FOR_ ADDITIONAL SPACE *. .
-~- ~
t gTRUCTION ; che Peak j Licensee to RRI INFORMATION- The licensee notified the RRI that a Follow-up in accordance t One : Verbal at 10;15 am small round hole with an apparent dissimilar metal with MC-2512 i i
" 1 50-445 II/29n9 lining has been detected in the cast stainless siecl i elbow in reactor coolant hot leg number two about four -
inches from the wcld connection to the steam generator. The hole diameter is reported to be one-sixteenth inch with the lining having a thickness of one-sixty-fourth . inch..The indication was found during pre-service ,
~
inspection by dye pencarant and visual examination.
~~ - '
The licensec stated that the matter was being evaluated g for reportability in accordance with 50.55 c. . 1 L SE It0TE: ' STATUS OF UliUSUAL SPECIAL INSPECTIONS _0R ItiVESTICATTONS ARE ~ TO *DE JNCLUDED IN Ti!E DAILY REPORTS EVERY Tl!URSDAY. ' DRANCH SIGNATURE
- CHECK IIERE IF DACK OF PAGE CONTAINS INFORMATIO
- g-- _g_
_--4%
~ Leewe % __ -'
- w. r . ,
Df4 ' Brown &RootJnc. QUAUTY ASSURANCE DEPARTMENT all NCR No a -1850 i l l RECORD NONCONFORMANCE REPORT (NCR) dC :psEs 20s NO. 35.i 195 ascs 05
" 2 ium=7 srRuCTuREiSYSTEu COMPONENT l TAcilO NUMBER LOCATION OR ELEVATION RIR NO.
T' ' 6Q1 SG#2 Id l ?.eactor Coolant "l El bow TBX-Loop 2-RV/SG Hot Leg 8//! -
' "'N (3)5CNCONFORMINC CONDITION l CATEc0gy l g,4 83 OCC ME.NT vtOLATEO: MS-100 REv 5 ,4n, 4.11
-.m.
'Seli hole (with dissimilar metal lining) in elbow, approximately 4 inches from FW 10
.in the 1000 position when facing the reactor pressure vessel. Approximate size of g hole:
'j;--~' Diameter = 1/16"
~~ ~ - ~ ~ -~
au 3 , g *. Approx. Thickness of dissimilar
- metal lining = 1/64" Hole -
NOTE: Defect found during RPV pre-service inspection. Sketch _ m -- - n is,a m a z; 3y: I 161 OA TE fi98RE I I j VAL [ [j ' 1101, OATE:
&, C. C. Buffikin ! 11 / 28 / 79 LoAl m UtE/4 '
// A9/79
' n s.E m E: SY: e 181 OATE: ti t t 15S01I0 8Y: U 6 (121 O ATE:
S. P. Ali 11 . / 28/ 79 f,$o/ A M A l N b'W H iva : s =Cs;T:ON Ass:cNEO O: i t 4l cue DATE: 1151 CORRECTIVE ACTION REQUESE CAR NO.'(166 ASME CCOE CE.ASSj J. . I'.erri tt 12 / 12/ 79 .C Required 3 Not Reauitec ! %Y" No l s13 :.1'C5.7'ON-peWORK #EPAIR X USE AS IS SC.'4AP
~
. {.- Esd'sgraph the defective area tc&'r_u / A -TO to determine the extent of the defect. Film I
incarpretation will determine the sequence of the repair. All repairs will be per-for ed and documented in accordance with CP-CPM-6.9, and E memo, number TBX-M-455. i B ssiffA-3176bcAen 41 D CO*.37:UCTION REVIEWl A7 PROVAL '(19) OATE: ROVA/' // (211 OATE: I ^X4 i l// 120)QA. SB- M *ORAZA 1'///08a i82 P.0MV'EWiAPPA AL 12 4) RE APPA AL: 182 5'l O ATE: i kw i . [(231 O ATE:
'!PWro
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~
a V!/M/S 25 '.!:r.CA ;a3:
- 1331 REM ARKS.
! Sa::sfactory ~_ Unsatisfactory C Not Rec'd ian cA :: ssaanssen. vER,siCATiON: 28i O ATE: N_ Concurrance required p ,, ! ,
- l /
CONCURRENCE 130) O ATE: l
@ip**N / /
l '. " [3* U *i *:E N. CLOSURE 832) O ATi: , ! / / l t -
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,w: .. MQt:sfya'.wp, Q. .,' - - ' JANUARY 10,1980 :7
' b,s.fQ 3 mg.y .W, .iltrm..g;..)s J. T. HERRITT
.guW CPSES W 24% .TUSI, h - o ~c . .oec ll
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*$q& . .:.gg.?*:,'m L.%.y%$'79'%;O su w cr M bli&&O!?.' M .N,JNonconfomance Report'M-1850; NO Reactor Coolant Pipe y Elbow two.;cW FUR .; .; -
- . ./ ,rlbk-100M; Review of 5.0.
i
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l .
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..)d.,. -% :,t;M.;;';Ref . C.)W Dwg.ST23-02-002 R4v. 'G
'. W . h 7 QR NumbeF 00324J'. FOR/TBX-10039 -
4 w-..- L .
#,@.i.%'Z*Sg.C 7' Field RepaircProcedure
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.The?.We
..:3. ,.s,.,itisghouse' s'ife: office.'h'as completed Radiographic review of
.s n:Qw . .
'itW' 1. RT:Reportinumbers 19096'and.h'as:.found the area of ouestion to be RT accep
?,.$.p. ' ..
..+.:;.
.. _ .: . g . . . , . . . .
from field weld (FW-10) [ v .
" e'^t't.g
' .W r.. 2.
. The- a.rea radibgraphedNas. five' (S)" inches'where .
b is 1724-5. TheJhe.50* Hot ~
)' x.
?f;&7
.W.c p'. The.Dreda;50*. Ell-Heat number'i.s 3-3271It.is
~
and also Serial num e I for' weld:end preparationghoweyer not in the field weld area.
.' V.?.M dQ( outside.the c irispection. area requirements for ASME , Code Section XI PSI /ISI ' -
Qspec,tf.on gj n ....u d, gv.c, hmj % : 4 igg [ e;.h.new . . .w. .wh;.@w'thE'Steai#nGenerator elbow end is 2.48" inches and
~~ - the-W r 3. i Th5'mi'n%umidllin~
f: 3 b. g C. ' pip.hMe'ctioniis'. w .,..y.-... s.. 2!.339,n.th. fAM. . . . . , . '
. , . h ,.
.. .. ;. ..e.,......,.. ..p. n. .-c.a.c . o. . w~ : .a.
Med 4.. JT.h.e?.fi.el,d ~we.ld r. epa.in. shdll ..:. , . .b.es.pe..rformed in accord'ance
~ .. c .
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. .. yQ. .. ..Q, 7. .w ;;. r. . ; . . . n.,a.
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workMshall. be + performed:in"accordance with the site approved QA
.pf w 5; r : Alls II. In'
#.Ml$.7 .,n N -.
' 'proparii/andTappl.icablE3e'quir'ements' ~
of the ASME Code a0co@anceTwithith'e4boieWeqUi'rementsandthisprocedure. .: m 31.s.#;@N@Mi "
' ;' ' .
- W:.DC..:m :%d.W.,yG .. '
)p'en6;3 $%%; 6 s T$Elr'e)$1tshf.iaft$$fesi;rktIf$e be' transmitted"tojthe%sLite'
. twN(~2)iweeks'after5thEfinal7r'e' pair is complete.
office. for review and/or disposition w - i hin t u
- 7. exa u.4%:
ma. @ %.
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N'ytge. .,
- 7:psq:p. f. Repair"?:
M-7/ m+ M w g; Q $r.n.s g*n vas$.%:; @ .G bnc.g. y T. ' .
.3.Graduall..y
. G:3k.G.T ;
Mng;-;f, .'7iHeisuretand'irecorbff . l forlo@withea'c.Jfquidspehetrantnexamination tting1wal1'.inthickness accordance near with t r.r , .- .
,n ,_ , ,
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?.yQ seq Q Q Q R Gzg & Q Q Q~::$ [ .-. .
. ^ M.WDmh. % .Wr.W.M. iG3 :
- The minimum.
- q. ggt @..8; '.'MeSQ.'and'recorE.f,(naTjall. i 42*.48 3..- h'ickness l' -. in ..the repair area.
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. ,. $. s4 ; "l*s G.
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Gibbs S Mill. inc. Interoffice Memorandum CPPA - 3.177 - TO: J. T. Merritt, Jr. DATE: January 17. 1980 f R. E. Heim .
- FROM
- JOB NO:
NCR- M-1850 (
SUBJECT:
REF. NO: ? COMANCHE PEAK STEAM ELECTRIC STATION s' 1981-83 2300 MW INSTALLATION NCR-M-1850 a f . By copy of this letter we are advising Brown & Root that the " Repair" I disposition on NCR No. M-1850 is acce'p table. I , I l lf R. E. Heim
- ?. ' -
Resident Engineer I. REH/ORH/JJR/sfb f cc: , ARMS . e * ( , l 1 I l F-168. 8-18 I J
AAd U llLillES SERVICES l*-) CPP - 2567 . OFFICE MEMOR ANDUM
- To R. G. Tolson cr , go,,, 7,'za. _Janua ry 29. 1980 subj.ct COMANCHE PEAK STEAM ELECTRIC STATION
. 1981-83 2300 Mll INSTALLATION SDAR N0. CP-79-11
, REF: TUQ-669 The defective area was radiographed and the film reviewed by representatives of Brown & Root and Westinghouse. The unanimous interpretation was that the defect was " base metal gas porosity" located at the outside surface of the fitting. The defect was rejectable by ASME Liquid Penetrant Test Standards not Radiographic Test standards. Removal of the defect by Westinghouse revealed that it was .036" in depth, and did not include any dissimilar metal.
With an actual wall thickness approximately lis" more than the design minimum wall thickness, this defect, if undetected, would not have adversely affected the safety of operations of the plant at any time, as stated in 10CFR 50.55(e). At p/. T. Mefri tt, Jr/ ' Angineering & Co;(struction Managerl
%d M JTM/DHW/JJR/sfb cc: J. R. Ainsworth D. N. Chapman T. H. Estes e
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P.t R R RIR VENDOR S COUNT l UNITS PURCH"5 RLS/ HOLD NO.lCODE IN7Ur r;UN13E R NUM3ER H E AT/ LOT / CATCH NO. Q U A N TI T y QRNO. ST ATU3 DATE 7L 73 SG85 8595 96105 106 111 112 121 122 127 n, :o.n,s w.nc.co oiTeon, Reactor vessel machined end preps, El 832'
@ t;5IT: 6) 2, 1&2 typical (8) places, not in accordance with TCircle one) MES 52.01-107A over 3/4" wall thk. end preps.
-@ NSSS- -
4 (::aterial/Structur See ' attachment for dimension. b' - 77
@ Reactor Vessel NOTE: Rev.1 issued because bmbust gi-(CO:ponent) neering fab dwg. E-10773-121-00 iolated alsc .-
@ Westinghouse %f7T (Ven:!Or) . '
@ LOCATION: Rec.,StorateITnstalleD ' '
(Circle Cre) . Hold Tags applied M-1028-1-2-3-4 138 naronTro ova gg,g ,,7,, L. R. Shaw ff !7-17-78 NL erranto sv 346) DATE: (7) azv Ar ovAu ;
. R. Shaw 7 '17'78 vs r/ if pg oispos.T.on Ass.s so yo, ric3 cus oATc te s;conascTevE Actiore usoutsTa g 2) acronT Aots gp g.
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RLS/ HOLO tio.lCODE , gnpUT y.n c:.s s i e s. n ST ATus D.TE i ss.ra m .i n n 2123 m.izi .- g , ., = ,s n .. --c-.-sirio n, y': 2:@ m : h 2. 1 E,2 Reactor vessel machined end prep at 22 AZ E1832'
- . 8.cirela cae) not in accordance with MES 52.01-107A (over 3/4' - ~
wall thk. end prep) and Combus' tion. Engineering
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See attachment for, ~. Q (Reactor CO:ponent) Vessel
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(Ven:IOr) . . .
@ 1.oC;.TIo':: Rec..Secren.[bs. tall '
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(3) arroerto ov ! 3p) a37g, I L. R. Shaw N pngpAMED SYs
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1 7-24 a DATES L. R. Shaw .! ) 7.i24r78 M.d
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- M- TILITIES SERVICES I. -
. . . . : :~ . : . .. . . .
#[" -
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-s OFFICE MEMORANDUM .
~'
~
.[ , r, U. D. Douglas ctm Rose. Tex.u ' July 27. 1978
...- subject COMANCHE PEAK STEAM ELECTRIC STATION
. ?,
1931-83 2300 bM INSTALLATION - REACTOR Yh*1 N0ZZLE WELD END PREPARATION - 16 .. REF: 1) NCR-M-1038 . _c
& 2) TBX-M-171 r. . 4a. . -
sr r. Attached are copies of NCR-M-1038 and TBX-M-171.' ~ h- A review has beert nade on reduced section of nozzle as shown p on NCR-M-1033. Wr. concur with the Nestinghouse Recommendation 4: to use as is. Also,. follow closely other instructions set forth
' .t{$ .f in TBX-M-17L. -
w.- {- This should cl.enr the- subject NCR. . Please advise if more information 'is necessary. 7, . .
" .s
-h:0RVA 0N : L n ., / -
~
V' J . \T . M/ w,r i t t , fjrl.' Y Residen Managd mv
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cc: ARMS -
B. J. Murray " >. R. E. Holloway . H. R. ~ Rock . f - l
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JULY 26,1978
/
# CPSES i TpSIp.glya J4 T. r!ERRITT
o nn. '*.au mars
.~., tocanose {
T.i - ,.a REACTOR VESSEL !!0ZZLE JEED-FlE,PRE m..-7: e Q":'y,/d.3(OS .
- 4. . . . P.EF: !!CR-M-1038 a.. ..c . ... '
p; . . . . . . _ . . . . - : :._. ... 1.' < . hi: . .... _ _l._
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F- The referenced flCE dcc=ents a reduced.section .on one of the Reactor- ,'., . Vesse'l nozzle wald. ene preps. The condition appears to have been G. . , .. .. . .
.g caused accidently whi're doing some cosmetic grinding. The condition 7.I - is not repairablein that a try at bringing the weld prep back to - .
$., . drawing tolerance-r,:iid probably result in a more severe condition. , Westinghouse recarasends.using the nozzle as is, and that the area of the N.h - reduced section be subfected to close detailed examination after the , f',. ._ront is pulled and the first .two passes of filler metal are applied. .
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QUALITY ASSURANCE DEPARTMENT SERIAL NUMBER PT 0 78 NDE LIQUID PENETRANT REPORT PROJECT: 8/58'S JOB NO. X -//9 7 UNIT / PAGE A O F .2, OH AWING SYST EM CLASS BRF RC-I-520-1 Loop.? GossHEr. Len ' W 2O 3 OoTHER W E LD/IT E M ID E NTIF ICATION LOCATION Fu) Il 28MI MT L. T YPE MT L. T HICK OIA /L E NG T H P8 STAG E OF MFG. jM 8/ OlA./ WIDTH ,/ LENGTH JO6NT O R EPAIR h00T OINT ER MEDI ATE OFINA L OBRN OBxS OlNS %EN BUTT OOTHER PE N E T R A NT DWELL TIME MFG, [d [ d (Cd lBR A NO l BATCH /B.j6f /g CLEANER MFC. DEVELOPER ((dMA6Ck lBR AND l BATCH DEVELOPING TIME MFC, C C, [C lBR A ND BATCH /d We ' A./ NDE PROCEDUR E NO. SURFACE Afd6# 800 O AS WE LD ED hROUPe OOTHER SK ETCH 8. R EMA R K S , OOD gh % MMMId ev ~$u M+t f w h N 'I 1 efD 1 1 p 47' /.:7:co Aprprox, E " b3 J AT 3'00 APPro 4 . 3 LS. I AT 6l00 APP ' * " . l ' ' I
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. QUALITY ASSURANCE DEPARTMENT SERIAL NUMBER PT 0 78 NDE LIQUID PENETRANT REPORT PROJECT: d/J8'S JOB NO. 2*;-//9 5 UNIT / PAGE A O F .2-D N AWING SYSTEM CLASS BRP- RC-I-52o- ) t-oop a dusone. t se W20 200THER W E LD/IT EM ID E NTIF ICA TIO N LOCA T IO N h) Il 28MI . MT L. T YPE MTL. T HICK OIA/LENG TH (( 5 TAG E OF MFG. jM b/ JOINT DI A./WIDT H / LENGTH O R EPAIR h00T OlNTERMEDIATE OF INA L OBRN 08KS OlNS %EN SUTT OOTHER PENET R A NT DWELL TIME wp G. 88o7"~dSECA' 18R A NO l8ATCH /O.Af r'4/ CL EA N E R MFG, ((O IC[6C k 18 RAND l8ATCH DEVELOPER DEVELOPING TIME MFG. C C 6C l8 RAND BATCH /d We '4./ NOE PROCEDUR E NO. SURFACE A/d[8 860 _ O AS WE LD ED hROUPe OOTHER SK ET CH 4. R EMA RKS 0 00 fh m M b N' en, -du. ete+8 /N '
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y . , . - Brown & Root,inc. QUALITY ASSURANCE DEPARTMENT QUALITY ASSURANCE STOP WORK NOTICE DROJECT: CPSES JOB NO 35 1195 UNIT: 1 PAGE 1 OF 1 ISSUED TO: U. D. Douglas NOTICE NO: 21 Soke
- L ii\ ili T O BE STOPPED Welding activities on Main Loop Piping .
REASONS FOR WORK STOPPAGE Making of unauthorized repairs. CCTIONS REQUIRED TO ST ART WORK.
- 1. Evaluation of weld quality where root was penetrated and welded without purge.
- 2. Investigate cause of unauthorized renai s and implement appropriate management action ,
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ACTIONS BY 'BY CONST PROJECT MANAGER)
- 1. Refer to NCR-1229
- 2. Two General Foremen who authorized procedure violations have been terminated.
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'11/15/78 ISSUED BY PROJECT OA VANAGER VER8AL NOTICE GIVEN BY OA STA ORK APPROVAL BY b
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Brownf5 Root.inc. ggs QUALITY ASSURANCE DEPARTMENT i, NCR No M-1229 R2 i s AA HECORD NONCONFORMANCE REPORT (NCR) h JOB NO 351195 PAGE I _O g nECT CPSES RIR NO. (2)bl STRUCTURE' SYSTEM COMPONENT l 1AGID NUMBE%N ' LOCATION OR ELEVATION lRC/5505,_. .BRP-RC-1-520 l See_Below RBf1 - EL R$2' , _ N/A 1 Ref. IM- 141 TREND EGOA 2 PAR A14552 15. 7; CA _2 M-5 Rev _ i.s' DOCUMENT V80 LATED .1.MES-52. 01-107 A
- 2. ASME Section III, Surmier 1974 Addenda NB 4453.1 3.WCT'-3, Rev. 6 , Para. 4.5 4.ASME QA Manual, Rev. 5-17-78, Para. 9.4.5
- 5. Ms-100, Rev. 3, Para. 4.27 1 l .y.15 SEE ATTACHMENT #1 tJ0b ii.i0 'It p.s7 Y
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Revised to add Items #3 &to#4^ prs M9tI-(1-'Y nonConform-Hold Tag M-1229 applied. ing Condition and Change disposition. g.z i(6)DATE 19)REVI PPROV i (101 D ATE (St AEPORTED BY. John Reed ! 10 /25 /78 - I
// //N M PAEPARED By i IE' DATE 111) IS UED - 1 (121 DATE:
i L. R. Shaw l 10 / 25/ 78 /, - l N 44 / rf I141 DUE DATE: (151 CORRECTIVE ACTION REQUEST; CAR NO. (161 ASME CODE ITEM (138 DISPO$lTION ASSIGNED TO: U. D. Douglas 11 / 8 /78 E Required jG Not Required jy Y" NL t 171 DISPOSITIOh6 X REPAIR 5 USE AS IS - s (;a3A./f'.,y"TOf . REWORK Item #1, #5 It , s4 h *i,F.t. W . . > '. . SEE ATTACHMENT #2 g gf^Q: }j)
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ATTACHMENT ill TO NCR M-1229 R2 r' Nonconforming Condition:
- 1. The above document states "on Westinghouse s'upplied components, the purge shall be maintained for the root pass and two (2) subsequent weld metal layers.
In violation of the above paragraph, the below listed F.W.'s were "through excavated" repaired by welding out without a back purge. Loop 2 - Hot Leg - F.W. 9 at 12:00 & F.W.10 at 7:00 to 8:00* Loop 4 - Hat Leg - F.W. 25 at 5:00 to 6:00* Loop 4 - Cold Leg - F.W. 32 at 5:00 to 6:00*
*ClockdesignationtakenbystandinginRPVfagngelgs. ,
NOTE: For Items 2, 3, and 4 FW's 9, 10, 25,) s, & 32 were affected. ,
- 2. Liquid Penetrant examination was not perfonned to assure defect re-moval on the above welds as required by ASME Section III.
- 3. Defect removal and repair found by radiographic examination was not documented utilizing a Weld Data Repair Card.
- 4. " Deficiencies of weld metal found by radiographic... examination methods" were not documented on a Weld Data Repair Card.
- 5. The inert gas backing was not maintained as required by MS-100 for the root pass and as required for successive passes.
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- Af 3 0 f ,1 S ATTACHMENT #2 TO NCR M-1229 R2 Disposition:
Item #1 Repair: Disposition to this item shall be in accordance with TSQ-1387. Defect removal and examination as required by TSQ-1387 shall be performed in accordance with the disposition to NCR's 3eGi: 6-1L W rr#M-1227 $h?k WA& 4.~; a s " and M-1197-M
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Item H2 % Ih 4.%>> t JE Use-as-is: As the defect removal and subsequent rewelding was done inprocess and not as final nondestructive examination as re-quired by NB-5000, the requirements of NB 4450 for liquid penetrant examination did not apply. Therefore, the require-ments of ASME Section III were not violated. Item #3 Use-as-is: ASME Section III was not violated. Item #4 Use-as-is: ASME Section III was not violated. Ites 5 . . _ . - Renairs Disposition of this item shall be asper Item #1 with Gibbs & Hill concurrence. l l\I-
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- ATTACHMENT TO NCR M-jt9 7 _R W g 2. g' / /.122M2 k i f YO{LS Final Disposition: Repair X The welding filler material was evaluated by Westinghouse and no metal-lurgical or welding problem was discovered.
Care shall be exercised to clean the bare wire prior to its use. No welding to be performed without acceptable swab test being obtained after removal of indications. A. 1. All ground out areas whose depth is less than 1/32" shall be accepted as-is.
- 2. Blend all ground out areas whose depth is greater than 1/32" but no more than 1/16" into the base material. The ground out areas shall have at least 3 to 1 taper.
- 3. The blended areas shall be examined by LP per NDEP-300.
B. 1. All ground out areas whose depth exceeds 1/16" shall be repaired by welding using WPS 88025 Rev. 1.
- 2. After welding, the ground out areas shall be ground flush and blended into base material.
( 3. Perform PT per NDEP-300 on ground areas. ( l
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. lurgical or welding problem was discovered.
Ctra sh.li t.a e nreised to clean t,he bare wire prior to its use.
!!o v.ciding tc. b ::arfor.Ted without acceptable swab test being obtained after rer val of indications.
A. 1. All oroum out areas whose depth is less than 1/32" shall be awepted as-is.- i i
- 2. Blend all ground out areas whose depth is greater than 1/32" but no c.are then 1/16" into the base material. The ground out areas shc11 have Et least 3 to 1 taper.
- 3. The blended areas shall be examined by LP per f;DEP-300.
B. 1. All ground out areas whose depth exceeds 1/16" shall be repaired by uelding using WPS 88025 Rev. 1.
- 2. Arter welding, the ground out areas shall be ground flush and blended into base material.
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L 3. Perfurm PT per flDEP-300 on ground areas. A ~ o 3 2. RWe NOTE: Field Weld 26" remains on hold pending Westinghouse evaluation of defects. - e
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GHF-3286 Gibbs S Hill,Inc. f}c (: Cf2S ENGINtiRS. O tsiGN E AS. CON 5imuCTO A 5 New Yonn re J. T. Merritt. Jr. o,,. tiovember 9. 1978 l g, TUS! - Jobsite y,3 R. E. Heim 3 G&H - Jobsite COMANCHE PEAK STEAM ELECTRIC STATION 1981-83 2300 MW INSTALLATION PRIMARY LOOP PIPING WELDMENTS REF: NCR M-1229 The referenced NCR cites a possible code violation based on the fact that liquid penetrant was not performed on the excavated area prior. to rewelding. This was perfonned during interim examinations above and beycad those required by the code. . Mr. R. Barber, DUCI Site Welding Engineer has reviewed the documentation on the non-confomance and based on his experience and contacts with several knowledgable professionals in the industry he is of the opinion that the intent of the code does not require the examination of the cavity during improcess welding operations. If we can be of further assistance in resolving this matter, please advise.
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7 TUGC0 GRSE . WU INFOMASTER' l'- 0 335 35M 317 11/13/78 . TLX D R INC HOU A . 004 HOUSTON, TEXAS CDA 096143 11-13-78 RW TWX 910-890-8660 TUGGO GRSE GLEN, ROSE,. TEXAS , CR-0422 . 708 J. P. CLARME , FROME- R. A. ROMEO CORRES. NO.: TSQ-1387 SUBJECT RESOLUTION FOR MAIN LOOP WELDS NO. 9, NO. 10, ,
, NO. 25 AND N0 32 WHICH kERE REkJRKED WITHJUT GAS BACMING.
{ - THE FOLLOW ING RESOLUTION kAS DISCUSSED KITH T. HARPER NOVEMBER 10,'1978 MR. HARPER INFORMED ME ,THAT THE RESOLUTION hAS ACCEPTED., PLEASE REVISE AND UP-DATE NCR'S AS AGREED NJVEMBER 10, 1978 , (1) WELDING PROCEDURE - -
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kELD PROCEDURES 88025 REU. 1, REQUIRES INERT GAS BACKING'. UNDER THE RULES ,0F ASME, SECTION IX, EXHIBIT QW-415,
*
- WELDING VARI ABLES * *, GAS DACKING (Qk-408 5) FOR GTAV
'. IS A NON-ESSEN'TI AL VARI ABLE. THEREEORE, B AND R WILL kRITE AN ICN TO WELD PROCEDURE 88025, REV. 1, TO REFLECT GAS BACKING NOT REQUIRED IN THIS ONE CASE IF THE I.D. O F T'HE W EL D IS CLEA.v e v on uRINDING AND AN LP NDE IS PERFORMED. ,
(2) WELDER QUALIFICATI'dN
- WITH THE ABOVE ICN T0 88025, R E U . 'l PROCEDURE, PRODUCTION W' ELDERS ARE ALLOWED TO MAKE THE WELD k!THOUT G AS DACKING AS DEFINED IN GW-408 8 SINCE THE ROOT SIDE IS AC*ESSIBLE FOR GRINDING AND A' LP NDE IS PREFORMED TO VERIFY c UALITY OF THE WELD.
IF YOU HAVE ANY QUESTIONS PLEASE R. A. ROMEO h t
/ . .g TECHNICAL ASSISTANT p Ih t
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- ICH No._32_,to HPS 8802 5 Rev. 1
( . s' The following Interim Change Notice is being submitted at this time in order to er.pedite the revision of a non-essential var-iable in a Brown & Root, Inc. Weld Procedure Specification. 8
', Changes / Additions Purge requirement may be deleted in this j
s one case if the insido diamator nf the weld is cleaned . l
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lir. Joe D. Geori'e Pinject Ocneral fian?.y.u-TD./.5 U!itlT *ES SLRV.CCS li:C. Post Office Eux 1002 Glen Rose, Texas 76043
Dear Mr. Ocorge:
TEXAS UTitil!ES sci: VICES Il!".
- CD:'.A!!CHE PEAR STEA!1 ELECTRIC STATIO!!
Report on Type 30!! 1.' eld Electrode Mat:: rial Attaches is tb final report on our analysis and evaluation of vic1d utre used for the Cc::ar.:nc i rak reactor ccolant icop ut:16s. The rei art is entitled "l:eldir.g Depositier. Characteristics of Type 303 Electrode lia terial from Comanche Peak Site". This re ;crt presents the results of chemical anzlyr.as mde on cut-length rodr. and spooled uire electrode r:aterials and u..ld deposition c.b ervations raade by a cottpetent vielder usir.g r.aterials supplied I,y Brm.:n and Root, Inc.. Picase contact me if you have any questions or co' er.t: on the attachcd material. Very truly yours, - ,
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M&MInc. QUALITY ASSURANCE dei-ARTMENT Paar$-/223of 9 RIAL NUMBER PT 007
. NDE LIQUID PENETR ANT REPORT FPOJECT 6/Q7 8 5 JOB NG. .R$'-// f [ UNIT / PAGE / OF /
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~~
QUALITY ASSURANCE DEPARTMENT - (1) NCR No. M-1226 i OA RECORD
~
NONCONFORM.^.C (m.e ) l
& runi I Og/N JJECT CPSES JOB NO 351195 PAGE I21 UNIT STRUCTURE / SYSTEM COMPONENT TAG /lO NUMBER LOCATION OR ELEVATION RIR NO.
l BRP-RC-1-RB-5 0 FW9 RBF1 N/A 1_ RC/5105 Nozzles FW32 F1 R 't ? ' (4) TREND 9-N-M pan, Item 3 "" M-3 (3) DOCUMENT VIOLATED:. TBX-M-205 ngy Two (2) arc strikes were found in cladding of RPV nozzles at the following locations: Loop 2 hot leg 2 ft. from FW9, 1/8" long .003" deep. Loop 4 cold leg 2 ft. from FW32, 1" long .005" deep. QA RECORD I h' 0HA"ON -is r}nl ADAj 34 7-79 COPY e 1:: pf -/2.2/o r Hold Tag applied. 331V O (5) REPORTED BY: i(6)DATE (9) REVIEW PP VAL I (10) DATE: Jirmiy Williams ! 10 / 25 / 78 11 1 ~ 'D
! M d>@
- PREPARED BY: a (8) DATE: 4 (12) DATE-l L. R. Shaw l 10 /25 / 78 , l /4 /$0h8 (13) DISPOSITION ASSIGNED TO: (141 DUE DATE: (15) CORRECTIVE ACTION REOUEST: CAR NO.'(16) ASME CODE ITEM
, U. D. Douglas 10 / 25/ 78 gy{- Required XNot Required l X Yes _No (17) DISPOSITION: REWORK @X REPAIR USE AS IS SCRAP . l' The repair to the subject nozzles will be done in accordance with an approved operational traveler. 820h)0-/J-w rn wise
@ V'3/ A77atA&b uw 7e -oss-ssac Arrham A ll (18) CONST ' TIO I(19) DATE: (20) O QC V W APIRO I (21) DATE:
RNE- IEW/A_
&&ll PMOV,A[ 'n/.u/h -
W> ' v' 2/v /7J-1(25) DATE: , (23) ENG. REVIEW / APPROVAL 1 l wan %{(23) DATE:/7s f24) 1DANI RELAPPROVAL:
.A 9/& /7T t26) VERIFICA ON: (33) REMARKS:
. atisfactory EUnsatisfactory G Not Rea'd Copy to W.
l _ 1 ENGRilNSPR. VERIFICAY0Y / (28) DATE.
\(27) OdA,02ura fiddL '
db4IM (29) ANI VERIFICV i . (30) DATE/ l cf LJ a59/74
N s > s
^
- A, A l:01A-85-59 L /h_I . _ _ ..
hC QA RECORD
~~
BrownffRoot1&DEXED QUALITY ASSURAN NONCONFORMANC E 3Animtai WDRT (NCR)
^
! ,1 ' NCR N(,
M-1322 [' PAGE _ _I _ OF JOS NO 351195 kdOJECT CPSES LOCATION OR ELEVATION RIA NO STRUCTURE SYSTEV Item / Component T AG lO NUMBER - (2) UNIT [ IBRP-RC-1-520-1 s/S - Pipe { Spool 2001 RB #1 - 832' Elev N/A 1_ .RB - 5505 t 141TR END i3)NONCONTORMI1?GCONDITION 9-27-78 Item 3 l CATEGORY t M,$ DOCUMENT VIOLATED _ TBX-M-205 pgy p,g, Arc strike approximately 30" from F.W. 31 at 2:00 o' clock on OD of spool looking toward coolant pump frolh RPV. Arc strike is approximately 5/16" long x 3/32" deep x 7/32" wide. Hold. Tag Applied. I f
- 45) REPORTED By i i6 DATE 19 e R TEV(' APP OVAL * ' (10) D ATE:
U.T. Sims ! 1 / 19 / 79 [C '
.t j ' / /27/ 71'
* (81 O ATE. p4C ED BY. 4 (12) D ATE:
- 7) PREPARED BY-l W.T. Sims 1 / 19 / 79 tt M m/, j ! / f(ff/ 99 1131 DISPOSITION ASSIGNED TO il4 DUE DATE. (15) CORRECTIVE ACTION REQUEST: CAR NO.'(16l ASME CODE ITEM U.D. Douglas 2 /5/79 : Required -XNot Required j 7 Y" No l
l (17) OISPOSITION. - REWORK REPAIR USE AS is SCRAP .
- 1. Lay out and mark arc strike area.
.,.n .. nto.xnY!Dy[jfM'} '
Repair per reference item 3 of TBX-M-205 (See attache;d)i.n . Oil 00!E ? 2. Note: A resolution of defects form shall be issued to cover this repair.
%E.E. C.P P A - c3ng 3 ST A-rTACMED) M APP OV : M 3 (2!! DATE:
l (18) CONSTRUCT 10 VIEW / APPROVAL '(19) DATE: (20) <QC t
/ M I I!N!I f ~
=
f (251 OATE: [t23) DATE: 124) ANI RE lEW APPROVAL: (22) .REV /ApRfVAl/ l dw W &
'//5//19 '
Wf U
$!/ l79 426) VERIFIC N: (33) REMARKS:
atisfactory CUnsatisfactory O Not Reg'd QA RECD :D i l (27) O C ENGR!!NSPR. RtFICA (28) DATE: ..
$h W _" .
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F0lA-85-59 _ __ L / 5 __
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Brownf5 Root,Inc. , Y QUALITY ASSURANCE DEPARTbENT ili NCn rIo M- 1313 i CA RECORD NONCONFORMANCE REPORgNg)
.ECT CPSES_ _ _
JOB NO. 351 m -- _ _ PAGE _I _ _ O_F
/
T @ ER LOCATION OR ELEVATION RlR NO. AITg STRUCTURE' SYSTEM gPONg j Crossover Leg Compartment 2 & 4 400 Elbow F.W. 11 & F.W. 27 El. 832' RB #1 N/A 1 ,,J RB_ #1 - 5505 (4) TREND he2 WM" M Westinghouse Drug. 108D211 REv 6 p,g, (3 DOCUMENT VIOLATED: Wracinghouse drawing 108D211, Note 2, states in part; "that the machined diameter "A" (stamped "A" end) is larger than the nominal as cast diameter "D." This is necessary in order to match the "A" end to the interfacing equipment. In violation of the above, spool 7Q1 F.W. 11 and spool 17Q1 F.W. 27 were fitup and welded on with the "B" end to the equipment. Approxima'tely h" deposited metal in F.W. 11. Approximately 1" deposited metal in F.W. 27.
"A" end thickness - 3 1/8".
"B" end thickness - 2 b".
Hold Tag Applied.
- 15) REPORTED BY: - l (6) DA TE 19) REVIEW'AP ROVAL -
I (101 DATE: 1 /16 / 79 - # / !/M L. R. Shaw WREPARED BY: e (8) DATE: 11 ED BY: 4 (12) DATE:
.. P.. Shaw
! l' / 16 / 79 rua[4./ 2[c/ ! / /N/ 79 (13) DISPOSITION ASSIGNED TO: 114) DUE DATE: (15) CORRECTIVE ACTION REQUEST: CAR NO.'(16) ASME CODE ITEM U. D. Douglas ---
2 / 2 / 79 O Required X Not Required l % Yes __ No (17) DISPOSITION: REWORK REPAIR USE AS LS SCRAP . Preliminary Disposition: Proceed with welding in accordance with Westinghouse letter TBX-M-271 (copy attached) . Note that reinforcement boundaries will be the weld prep. edges of the S/G and elbow, and the weld prep. edges of the elbow and cross-under spool. Any additional r nforcemen will ye mwesMd at a later Wdate as a result of the stress analysis. XW ## -46 / /7 19 "'A / '#' #f' f
./ ggt-n-I9 N#A N '*# See Attachment dEE CPP R- oi01.7 (A7 TACHE O) AL: 8 P.STRUCTION REVIEW / APPROVAL I(19) DATE:
(18)f%L #1rke- lMa h 9 f23)DATE Y12 (24) QA/QC fu REVIEW $ APP' "121) DATE AL: 1(25) DATE: a4Q[
\Q/EN ROVAL l /n/ n Pfa/79 (261VE ION: (331 REMARKS. g g
_ atisfactory EUnsatisfactory C Not Req'd l RTN. QA REVIEW t'276 OA OC ENGR >lNSPR. VERIFICAT (28) D ATE: l g -Q?
$N $ "lh'k
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W vil.s No.
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. e'+c A TION (30pDATE
! SUBFILE NO.
@h JLE0!A-85-5C L l L -_
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cg;i- BrownURoutDesw QUALITY ASSitner r nron nrem , QA RECORD NONCONFORf@Mt%fi REPORT (NCR) 0.0;ECT CPSES JOB NO 351195 PAGE l 05 ! sai e 4:7 SinE E, SYSTEM l Item / Component TAG ID NUMBER LOCATION 0: ELEVATION AIRNC iReactor iBRP-RC-1-520-1 l Coolant Loop l Spool Pc.101 RB#1/834' N/A _ .1 JBL550.5 _ g)soxcoNFORMING CONDITION 3.5.33.2.3 M) TREND j nEy 0 pan, M . M iM-5 j . DGCJVENT VIOLATE'D: _ CPM-6.9 i l SEE ATTACHED i
. NWp 72w WPf/fD t :i .: i. SY 6 *E !a7E (9 REVIEV Pfp a~ 1CI DATE ,
limmy Williams 2 / 15 / 79 & L - a.. W -
- f. ////[7 '
h m:!-::!: 3v. . SiOATE (11115 iv o i ; 2' OaTE
, Larry Shaw j 2/ 15 / 79 3 y : a:2_9p/75
- O'E ~:3
- 0% AhGNED TO 'la UUE O ATE 6151 CORRECTIVE ACTION REQUES CAR NO.16. ASME C00i TEM i iU. D. Douglas 2 . '28 .' 79 Z Required j( Not Requirec , X Y " No !
ia7 ::E:0 5 ON-4EWCM . OE > &lR X USE A$ 15 3 CRAP .
- 1. Lay out and mark arc strike area. _
- 2. Repair per reference item.3 of TBX-M-205 (see attached). :
NOTE: A resolution of defect form shall be issued to cover this repair, g-kh
$T.
SEE epPA-ll27 W(nrrnesso) !
- ~ c '. a f EW :22:^ ' ' 970 ATE. ! ' 201 Q A C'" E'i:E'." 125 0 :. :- :E
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;i. : A E 79 m 5::: l l <33> REMARxS-
+3ctorv z u-satisfactory : No: Rec'd QA RECO :D l .
;' * . ; * * -' ' A INSP9 V Epip'C ATION
'28iDATE & ----- R . QA REV1 W *
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ARMS QM Brownf5RolS@@ QUALITY ASE'"'CC OUAnimcm 3 11) NCR No. M-1377 , 2A RECORD NONCONFORMNffCE REPORT (NCR) l MOJECT CPSES JOB NO. 351195 PAGE OF (2) UNIT STRUCTURE / SYSTEM COMPONENT TAG /ID NUMBER LOCATION OR ELEVATION RIR NO. l Q6214-TBX-6 1 5505 (Crossover Leg) FW-13 RB/832' N/A (3) NONCONFORMING CONDITION (Date) f,TR " 7EGORY (3) DOCUMENT VIOLATED: NDEP-300 REv 1/5/79 PARA Att. 6-8 M-5 The following rejectable indications were noted upon PT of the end prep. (FW-13) on the crossover leg Q6214-TBX-6.
- 1. Two linear indications on the ID approx.1/4" from the land. Indications 13/64" in length located at the 11:30 position.
- 2. One linear indication on the 10 approx. 1/2" from the land. The indication is 7/32" long, located at the 10:00 position.
- 3. One linear indication on the OD running from the land out approx.13/64" long, located at the 9:00 position.
(5) REPORTED BY: I161DATE I IE V 3 H. E. Stubbs
- - - ~
' 3 / 21 / 79 C !(10) DATE:M//D (7) PREPARED BY: a (8) DATE: ( 0 BY: 6 (12) DATE:
H. E. Stubbs l 3/21/79 . nn/a w snA ) l 3 l2W'19 (131 DISPOSITION ASSIGNED TO: ti4l DUE DATE: 415) CORRECTIVE ACTION REQUEST: CAR NO.'(16) ASME CODE ITEM J. T. Merritt 3 /22 / 79 O Required Q( Not Required {fY'S No REWORK REPAIR JSE AS IS SCRAP
' 3/zMf 5/1+11 '$2*/?? ' b/2 W7f This NCR cancelled. See attached Inspection Report and LP Report dated 3/22/79.
.l-e s@ v g :.an:4:1n mi M H.1
... L (18) CONSTRUCTION REVIEWIAPPROVAL 8 (19) DATE: (20) QA/QC REV1 P ROVAL: 8 (21) DATE:
g/s,gy3 mf.,, (22) ENG. REVIEW /dPPR VAL l// b 424) ANI REVIEW APPROVAL:
'dJM/79 I
1(25) DATE: ll23) DATE: Le/nws,< ,
'/ / n,Amwu,Ac l/ /
(26) VERIFICATION: (33) REMARKS: O Satisfactory Cunsatisfactory ot Reg'd l (27) QA' C ENGR /INSPS. 5 R iCATION: .(28) DATE: c fo g QA RECORD I I (29p ANI' CONCURRENCE si 1 rikt kMcArds/uAc (30)
/ / DATE:, ,\ '
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Brown &RootJnc. ggy3 QUALITY ASSURANCE DEPARTMEN
<11 NCR No M-1495 0mRECORD NONCONFORMANCE REPORT)NCR> NDEXE pi/ 'l-/
-y PeOJECT CPSES JOB NO. 351195 1_ _ _ __ PAGE I OF (2) UNir STRUCTURE.' SYSTEM Coc:ponent
~~
TAGilO NiNBtF' LOCATicN OR ELEVATION RIR NO. s 18Q1 8 BRP-RC-1-520-1 1 ; RB-5505, gdn p4nnl FW-29 RB*1 808' NA (44TRENO Q)NONCONFORMIMG CONDITIQN ,
... DOCUMENT VtOLATEO:
CP-CPM 6.9 ,,y 0 ,in, 35.11.1 l CATEGORY iM-5 Violation: During Drocess of welding FW-29 water and dirt from above washing ! activities contaminated the weld. (welders were at interim cooling perion ~between) ) passes.) ;
. Note: Quality of weld is in. determinate due to 6-20-79 possible quenching of Ithe weld.
QA RECORD I or neview
&nr. 4)v rite No. j sUSFIL.E NO.
Hold Tag Applied. {T)-lLk$~ is REPORTED BY- iiStQATE 19p REV1 W/ PR L ' (101 O ATE: Curtis A. Biggs !6 /20 / 79 h c j,. I 6 Att /77 V j@Y (7) PREPAREO SY: e 18) C ATE: 11 8 ATE. Curtis A. Biggs ' 6 / 20 / 79 d:' sa s- ' 1112 [)/2// '/1 Y {13) DISPOSITION ASSIGNED TO: t14) OUE DATE: (15) CORRECTIVE ACTION REQUEST: CAR NO.'(16) ASME CODE ITEM U. D. Douglas 6 /20/79 C Reauired 1 Not Required iXY'8 No REWORK REPAIR USE AS IS SCRAP . Contamination of FW-29 to be dispositioned per W letter TBX-M-370 see attached. _ U.m n .r r P mr.t..ighu..T . m.M o'4.". . SEE ePPR 2/tso (nrrnesto) - 118) CONSTRUC EVIE. / APPROVAL 4f19) Daft: (20) Q OgREVI APPROVAL ' l 2MYTIOYN
& Islts/19 L A -__ W(21) DATE:h 422) ENG. REVIEW / APPROVAL -
(241 Atl Vi 4' 0 I,(351 OATE: lji 31 OATE:' l %dyks w - /Y/71 - F/291 (26) VERIFIC T10N: 133) REMARKS: l Z atisfactory CUnsatisfactory C Not Reg'd (271 QA/QC NGRelNSPR.v FICA (281 OATE: l . 7//O/79 t29l' d CON M G I301 OATE. l ]//Dl'74 F' 2 ) r\-4 ~Lu :, . .-
? !, ,1 (l,'**
! 31) REVIEW C'. CSURE (321 C ATE: ] sj }; s ., u. / . - - - -
s Y_ -, 7 Wl70 , see,wsv sm*ta wa _
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b ATTACHMENT 10 k,. .,3 9 0 o/ N-/8 D AT E' 00CUMENTATION CHECX LIST PACKAGE MARK NO. kC-l- 52 O-Ol Ml8 NUMBER OF pAGES TYPE OF DOCUMENT
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- 1. GI Manufacturing Record Sheet (MRS)
- 2. b -
Weld Data Card (WDC) Weld No(s). Fel8.TMAP f-M18
- 3. LI Weld Filler Material Log (WFML)
- 4. G6 Material Identification Log (MIL)
- 5. b Non-Cestructive Examination Report (NDER)
- 6. 11 Inspection Report (IR)
- 7. O$ Nonconformance Report (NCR)
- 8. G6 Vendor Documentation
- 9. 5 Repair process Sheet (RPS) Weld No(s).
- 10. d Operation Traveler (OT)
- 11. C6 Orawing (Including CMC) l 12. QS Material Requisition (MR)
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Csvowvetumu iJs. B.munUPeoU n , g arn (EM TELEl'IlONE & CONVEllSATION ItEC011D CPSFS JO3 251195 GLEN ROSE, TEXAS IU 785' a.m. _ NAME:
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Conversation No. - BrwmCmcot.MO. ,,,, ,, s e r~~ IX d M~~ TELEPilONE & CONVEllSATION ItECOitD CPSES rn 35 1195 GLEN ROSE, TEXAS NAME: ~~ A//$ IMMb INCOMING OUTGOING g DATE TI TIME: M p.m.2 a.m. V COMPANY: hb RECORDED BY: u #c / REP: M[ ,
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- 2. S. Weld Cata Card (WCC) Weld No(s). Ib.)l9 Teuc 19
- 3. In Weld Filler Material Log (WFML) 4 (6 Material Identification Log (MIL)
- 5. G Non-Destructive Examination Report (NDER)
- 6. Ad Inspection Report (IR)
- 7. G Nonconfor nance Report (NCR)
- 8. d Vendor Documentation
- 9. l Repair Process Sheet (RPS) Weld No(s).@fu.;i9
- 10. G Operaticn Traveler (OT)
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