ML20198K574
| ML20198K574 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 06/12/1983 |
| From: | Bradley Jones NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| To: | Vietti A NRC |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 NUDOCS 8606040053 | |
| Download: ML20198K574 (72) | |
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~ ~ ~ ~ ~- Nddb 3 7 [ Co.% m Mde('% is I I / ', Okay, here 's one here. This -2 is kind of funny. My foreman, @, when ne was 3 working on his tools like three or four years ago, he 4 loaned a pipe fitter a crowbar and the pipe fitter dropped 5 it down in a pipe-in the reactor core. Kell, I tried for 6 two years to get it out, and they always said well, we I will have a pipe journeyman down there and you show him down:nereandwell,(J. 8 wnere it is at. I woulc get R. we 9 are really cusy today, and this went on fer a couple of 10 years. II o I finally told them, and they sent ma to c i i 12 Westinghouse and Westingnouse said well, in une end we are 13 going to send'a little TV camera down in there and we are I4 going to look all around. So that solved that proolem. 15 Okay, the stainless steel liner hollow places. 16 We was making a pour and I was down there maging sure I II nobody stepped on the embed, and this is around the 18 reactor core and tne floor and everytning and tne 19 stainless steel liner. I had a nammer in my belt and I lj just pulled it off and laid it up on tne bracing, the 0 V1 s j 21 stiffeners in enere anc wnen it hit the wall it is real i; 22 j nellow in tnere. So I tapped and they nad already poured D tne concrete above this area. I So I called W and told him we have got a li problem, that we nave got a hollow place in the concrete 't l E l t TAYLOE ASSOCIATES 1625 i STRIIT. N.W. - $UITI 1004 WASHINGTON. D.C. 20004 l' (2023 293 3950 k I e - - - = -
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c % 3n,M7, % to ARMS t Brownf5Rootinc!NDEXED w @'i ni NCR No. M-1192-R3 j QUAUTY ASSURANCE imem I PA QA RECORD NONCONFORMANCE R (NCR) PAGE OF _. JOS NO. 35 1195 RIR NO. STRUCTUREISYSTEM' hem /CoppSItpd TAGIID NUMBER LOCATION OR ELEVATION o;ECT CPSES Fuel Building (2) UNIT 4701 Spent Fuel Elev. 856'6" N/A X Pool Cooling Pipe See Below I$$gy l i M-10 ii).NONc0NTORMINQ.CONDITIQN 3 PARA __ MS-100 REv . DOCUMENT VIOLATEO:_ The interpass temperatute was not recorded on the Weld Data Cards for the fol welds: Spool Field Weld Number _ DWG 2Q3 j S F-X-FB-044 T1-1 and T-2 QA RECORD T1-3 2&3 I SF-X-FB-041 --R7N. oA Review 2 SF-X-FB-015 L dd/ Af-@ T-1 2 T-2 SF-X-FB-032 2 SF-X-FB-033 y,tc no, f /' T-2 / 2 T-1 SF-X-FB-034 SUBFILc NO. T-2 1 1 SF-X-FB-30 g gggg T1-3 NOTE: These welds are stainless steel. Hold Tag Number M-1192 M-1192-9 SF-X-FB-27 Rev. 2 issued to add spool #. Rev. 3 to change disposition. 8 8101 O ATE: VAI. DD ! / N//F 146 CATE IS M ' f l.ai REPORTED Sy: 10 / 4 / 78 Rich Scallan lil2) pATE: l 461)@Sp'E3 SY:g gM g /p/pf e 181 OATE: ( 7 i ;l George Willis 10 / 4 / 8 ill PRi#4REO 3Y: T i l ~ f 815l CORRECTIVE ACTION REQUEST: CAR NO.'llsl Il ' 8 i di OUE DATE: !j (131 DISPOSITION AS$1G.\\EO TO: % Required 7. Not Required S-28 j 2 M _No U. D. Douglas 9 / 13 / 79 fM YAP. t 1 Ti OISPOSt TION: gg $$$hdif!Mbk REWORK L tun 2 !O VN & ROOT, i Accept as is. Referenced welds are temporary for hydro testing and will b I' 1. p ~ 2. weld prep refinished before continuing the line), Perfonn PT on affected end preps after re-prepping. 7 FEB 4 1980 3. 4. See attachment ,..a . evoTeo' l l j See GHF-3251 attached Ss2 NM - M5Y Dfff Mkb n ~ ce.n u if CD ATh D (t 9/9hr 81191 Q ATE: 12Cl GA, REVIEW APPMOV U /s 2 # A J 19/g/79 / i1 SI CONSTRUCTION REJVW/ APPROVAL i ifASI oATE: l i23) Q ATE: 124rINI REVI8 APPROVAu l7/'HQ_ 'g /v/ n 4 (228 ENG. REVIEW # APPROVAL 9 \\ L tsd a,A l / g33)RgyARgg ft/s/,7$7d' t,'o g, ,12 61 VE Satisfactory CUnsatisfactory G Not Reg'd g j g gg ATION: l 128) D ATE: 12 71 p OCr ,% NSP VE F'C A TION: (b h AW[ l $C 0 l k I mewne nas F0lA-85-59 em -= _ _ - me w o
WisG.u 05 m w-7, % u s $D Brown &RootJn@DEXED QUALITY ASSURANCE-96 EAST. MENT 817 NCR No-M-1860 . QA RECORD NONCONFORMANCE REPORT (NCR) OJECT CPSES JOS NO. 351195 PAGE OP (2) UNIT' STRUCTURE / SYSTEM COMPONENT i TAG /lO NUM8ER LOCATION OR ELEVATION RiR NO. Spent Fuel Pool BRP-SF-X-FB-41 X gooling& Cleanup Piping FW-3 South Fuel Pool N/A I4) TREND /.2. (3) NONCONFORMING C0gTf*Y 0 3.9.6 CATEGORY M W f (3) DOCUMENT VIOLATED: REV PARA ,,p.p Item #1 On drawing BRP-SF-X-FB-41, FW-3 was repaired using RPS. R-1 for Weld Data Card #4319. Repair was completed as required by operational steps on RPS without ANI Review. Item #2 - The Weld Filler fiaterial Log attached to this same field weld (~3) (for entries #3 and #4) has been lined through without being initialed and dated. i i F0ll fNFORail 0N ONLY f Hold Tag Applied iSt REPORTED SY: 1(6)OATE i EVI PR VAL 8 (101 OATE: /2 //7//8 Greg Fannino ! 12 / 10/ 79 il PREPAREO Sv: e 18) O ATE (,11#1, U O 8Y: I (12) DATE: ! c2 / y/ 9f t Greg Fanning 12 / IQ' 79 g A6_/42, / f I l l1131 OISPOSIT:ON ASSIGNED TO; t i45 00E DATE-1151 CORRECTIVE ACT:0N RECUEST CAR NO.116) ASME CODE CLASS
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SCRAP. Item #1 Give ANI's the opportunity to select hold points on subject operational steps. Item #2 Have applicable craftsmen initial and date the WFML log and accept as is. i )s ! Um "s & 4 pn a n a.- n.,.i & z.,1., .I \\ l' s u c/M-a '7/ m / law.) ' W APPRova ' 1213 OATE: 4t1910 ATE: 1201 QA/ l M/ IbAPP $ulst./n W YA9lN (186 CONSTRUCTION REVI VAL d ~1 REVIEW AP*R v 1(258 OATE[ {&/ 7 + cd'f2 4LZ?/ ?9 l231 OATE: 1246 A I'221 ENG. REVIEW /APPRgv AL i l ,) L d a l. b ^ h b QMR[ CORD 1266 VEMI TIO N .l 1331 REM ARK. "" I l tisfactory 2 Unsatisfactory ~~ Not Reg'd g,vr he*d4 12 n GA - ENGRelNSPR. VE C A TIO N. 1281 OATE: e.a RTN. CA REVIEW I i .0lM!A0 L. MM{ ge J {./,-;fr w [ e>U?190 /J' / ~ 13010 ATE FILC NO. ' i, ANi CUNCUllRf CE o n p / i -y - FORi 59 M-s33
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Hrs.. TEMP. M 'F PC i sm - re u.J to PCS TH-fd~ ei-T Pf r to P # s HEATING RATE 44 '/Hr. ~4 ~ 'l 2 l jj IEEP/REV VT/200 PT/300 l MT/400 RT/101 UT t; /n -R-14 to-W 79 i. N#(5) dw/r a / Jo/MV M.&T.d. CALI8. QC WELU FILLER MAIMIAL REQUIRED ^ i, sM1%risr/t 7 DUE DATE \\: QC VERIF.' 1);W<' 1273 D _s:y-Fo 2AWs.,rpsR00T CLA55 Er-Jor I ll IDATE: ,4 - >r.(n FILL Cl,.A55 fr-u r w4u Ts& MSS M Spool 3,37s v/A H M-D 2M C.A55 ,f 4]An fMAnss Aw $xw/s)}. 395 1* t CLA55 l }' jNOTE5: Applicable QC/ANI hold guirints shall be ino1cated oy cneckmark /. ANI inspection points ind5cated by (X). Oenote Satisfactory insanction bv an "S": Unsatisfactory insoections by a "U". PRODUCTION RELEASE i< {UI.d. OPERATION HOLD POINTS ~ CON SAT. INSPECT l0N M'TB R A nY h Lii0 1 IATE) ll 10. WT .QC ANI or QC or W il VNuirlsluf,U,1 ANI UNSAT. - lsvn _ _ AlC 34r: l A ctn aen v e i dA/~.,Mw m. -2xa #
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Orawing ao.SF-Y-FA-4/-6 WELD DA Weld No. F'w 3 LINE # 1 WP5 # REVf/ l FASRICATIOYC00E & CLASS /ACC. STD. y/L ASMEIll~} esos7 IO'Sf'X~OS-ISI A~$ sec13 n ~ 99024 / / X.o i. 9902.s-SE MATERIAL POSIWELD HEAT TREA 4 NA to HTi A/4 TIME NA Hrs.. TEMP. NA F 9 sc-x-n-m.4 to PCI sr-y-FA-4 t.s - 0 P# R to P i 8 HEATING RATE un /Hr. na / o - 1r-70 \\ PT/300 MT/400 RT/101 UT 3VT/J00,#1. NDEP/REVel( d 9 5r /c. p. ?7 Wp(5) *?/'oe4"4,- er/6 7 M.&T.E. CALIB. QC WELD FILLER MATERIAL REQUIRED ^ t { S/ sat #.5 2 e r/4 7 OUE DATE '. QC VERIF. f/. W.-:P an '?t 7 r o -2,.7 0 M/ /o.n.7) ROOT CLAS5 FA 309 (j DATE: ' 9/ W/7f FILL CLASS EAgoA CLA55 pp7244 D & !!f'tPV_sPooi249s51.SA*Mhde Jty
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r i t I 3MANCHE PEAK STEAM .ECmlC STADON (CPSES) COMPONENT MODIFICATION CARD (CMC) /- SERIAL NO. 30239 h APPLICATION: [ pg WELD MOD.[Q [ NON-Q D[S!5; GiANGE/ DEVIATION N @ Originato 08 O[ h DWG. NO. [ h REASON FOR CHANGE: bWr98 [ 8/' 78rrv b <a r. l WP.S F-X-FG-o W /fev4 g,p p m-f l--yME Na"c t LINE NO/COMPONEN NO. V-/- F# - l-l Original Designer - ST-X-39-/5/#-3 o W-W 'V h INSTRUCTIONS: hSKETCH ' (I * ) 's /I,.. fx @LPPROVED BP,L 2-ic es /w 'i s . ~,/v~'/w ,"s^ >,. s s. s d s, 2N .. l - e / N s, - N. N,. - s. EMOVE / . x ,- s / s f [ DATE /x /~ N., ' N, / N/ N Nf x /N/ s .'. - s. / + s r ,, / s,/ N N %,f s.,,- x. / N/ / N/ N,/ N -kt/-3-[ .N / ', - s x - sy N / N,/ 's f / N/N/ N/ N - %.s/ N,- s DATE ,, s / x s y x s .- Ng N./ % / N. g N e N /* x /g /N ,/ x N / \\ N,/ s.- N/ s.,/ %, /
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- f. OF _j g PROJECT CPSES JoS NO. 351195 PAGE f 2) UNIT STRUCTURE / SYSTEM COMPONENT TAG /lO NUM8ER LOCATION oR ELEVATION RIR No.
1&2 Spent Fuel Pool Piping See Below Fuel Buildino N/A (3) NONCONFORMING CONDITION NTEooRY 5 4.7.4 M-4 2323-MS-100 nEy ,,na tal ooCUMENT VIOLATED: Dwg. #BRP-SF-X-FB-027_, spools SF-X-FB-30-2 and SF-X-FB-30-3 were installed in place of spools SF-X-FB-27-1 and SF-X-FB-27-2. Dwg. #BRP-SF-X-FB-030, spools SF-X-FB-27-1 and SF-X-FB-27-2 were installed in place of SF-X-FB-30-2 and SF-X-FB-30-3. Dwg. #BRP-SF-X-FB-41, spools SF-X-FB-44-3 and SF-X-FB-44-4 were installed in place of spools SF-X-FB-41-4 and SF-X-FB-41-5. Hold Tag Applied to Spool SF-X-FB-44-4. Other spools are inaccessible. FOR EBRHTIDH ONW Revised t2 Change disposition. l il QSI REPORTED BY: 6 t610 ATE IWS VI / VAL. ! ot DATE:3[MN 1 / 10/ 80 - [ NI/k/3I ' Ken Hasten 0 f: 7 I (121 DATE: 170 PREPARED SY: e 181 O ATE: (Ill Fred Burnett 1 / 10 / 80 d' u/IG.((I*d L3 #h U J t13) Ol$ POSITION ASSIGNED To. tI41 OUE DATE. (15) CORRECTIVE ACTION REQUEST: CAR NO.'(16) AsME CoCE CLASS D. C. Frankum 1 / 24 / 80 C Required E Not Required ! ] Yes _N. I171015 POSITION. X REPAIR USE As IS SCRAP. REWORK I The following spools will remain as now installed: SF-X-FB-27-1 SF-X-FB-30-2, SF-X-FB-44-3. Spool SF-X-FB-041-4, SF-X-FB-27-2, and SF-X-FB-30-3 shall be installed in place of spool SF-X-FB-044-3, SF-X-FB-030-3, and SF-X-FB-027-2 respectively. The other spools will be switched to their correct location. See CliC's 12218, Rev. -t, / ep j 8* i 12219, Rev.1 h 12220,12221R.1,The spools to be lef t "as-is" are identical to each other. C %e-t e Geq.n.y P. A It196 0 ATE: 42 01 vM '12110 ATE: lb81NSTRUCTioN R$EviYAPPR $A 13/M/ 6% / 7$ OVAL:] (1 IS/Rl.P 6 s-n -a l N A C // E h /Pd y ANiREvitvrw RovAL. n 2si oATE: 22i ENo aEvp,A,RRovAL 9221 o ATE: J% 'T/ /d6 / ) (26)VERWI TloN: g333 pggggg$; l _ Satisfactory CUnsatisfactory C Not Roo'd QA RECORD 427I C ENGRe NSPR.vtR CATio ( f 281 DATE. RTN. QA REVIEW i 'S/) wE'~ 4 / 9 /Go l-MMN $fffb Y/Ylho /f/ gq/ w<, n.. < y m\\, r;ta e 1 j F0 g _ W la t /f-Wm.o
<Wn i% h,w a ^ 1 /y V f f AI!) Brown & Root.inc. l QUAUTY ASSURANCE DEPARTMENT til NCR No. N*1931 R1 RECORD NoNCONFORMANCE REPORT (NCR) CPSES _ JoS No. 351198 PAGE OF 4 12 Usesi STRUCTURE / SYSTEM COMPONENT TAGilo NUMSER LOCAT1oN CR ELEVATicN RIR No. ' - 1&2 Spent Fuel Pool Piping See Below Fuel Building N/A IATEGcRY l p((3 cocuuENTviotATEo:3) NONCONFORMING CONDITION fo 2323-MS-100
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4.7.4 iM4 1 REv p,, m "y 0wg. #BRP-SF-X-FB-027, spools.Sr*-X-FB-(30-2)and SF-X-FB-30-3 werg installed in place of 4 '/g! p /*, spools 5F-X-FB-27-1 and SF-X-FB-27-2. h & tap
- Dwq. #BRP-SE-X-FB-030, spools SF-X-FB ' 7-1;and SF-X-FB-27-(I were installed in place of V
f SF-X-FB g nd SF-X-FB-30-3. /,g 1 Dwo. fBRP-SF-X-FB-41, spools SF-X-FB-4-3 and SF-X-FB-44-4 were installed in place of spools SF-X-FB-41-4 and SF-X-FB-41-5. Hold Tag Applied to Spool SF-X-FB-44-4. FOR IN 0RMAZON 0IFi Y Other spools are inaccessible. EDR IM0EiA.ll0N DMX 'I Revised tt change discosition. } i REroRrso av-i<ei04TE ijsrs viEwi - vA g i ici cATE: l 1 / 10 / 80 F /* M bc2I 3//[/N Ken Hasten ti tif' fUED SY:MW M}t-[<.SS! 4112) CATE:h O
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......n... =-..... I i j']G'A/ g7 WDC Serial No. '<h8 Orawing No. Sf*x-FG-0?o ~r l WELD FILLER MATERIAL LOG Weld No. [*4 WELD WELDER HEAT / LOT # AMT. AMT. ISSUANCE APPROVAL NO. DATE SIZE / CLASS SYMBOL WPS/ICN # or CODE # ISS. RT'O. 4 3a % u,r # r /bo nl O k n pro., t tasa Rees & A3 t on Jrz rron'9tnun & ~ f.v t=~ p%o assr Abu v2 2D )8 ,As ~ \\ 3-n i Ft>* 3 he ?% 2-3 u s ssse ~ A,,sfl' l p 3 g 3is
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j l BROWN'&. ROOT, INC. WDC Serial No. //o3 /., 'CPSES JOB # 35-1195 WELD DATA CARD Orawing No. S F -F-#d-03D -l'~ Weld No. Fu)3 t.: <LINE # WPS # REV#/I N# FABRICATION CODE & 8902l S/ CLASS /ACC. STO. /o-SF-M-n 6 -/r / A-3 ggon3 7// ASME III--3 9001y / /.1-90oA5-T
- ASE MATERIAL POSTWELD HEAT TREATM NT #
e> A. to HTi u4 TIME NA Hrs., TEMP. NA F PC # SF-V-rA-t-2 to PC# sT-y-r6-36-3 O 2 P# A to P # A HEATING RATE NA /Hr. NA NDEP/REV V /20 P O MT/400 RT/101 UT WilS).i' - M L. " M.&T.E. CALIB. QC W FILLER MATERIAL REQUIRED < ;,m e' r 2 9 s.n-OUE DATE QC VERIF. 'i. sw.% .a, e,) v r i - 4 ' - ? -- u. ';Wi. @oTF1rnCtMiS ek3DA DATE: v -?// > /71 ' ~1rx 2 20 & 2.t-,4
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.q' : ' M p,.j, IJhat. MM ap.. N .yrM2 M A HA */ /,9 IM W MST A ill]! r I-jiOTES: (1) Applicable QC/ANI nold points.shall be indicated k [ (2) ANI inspection points indicated by (X). (3) Denote Satisfactory inspection by an "S"; Unsati actory b M" PRODUCTION RELEASE ( g l QPER. OPERATION HOLO POINTS CON SAT. INSPECTION RES N (fMIGN AND DATE) NO. WT QC ANI or QC or WT NDE / ANI UNSAT. LEVEL _/ 1 C1eaniiness NA v/ f) G Q /. ()Ab,.4 4)t/g l}Z ,,/ fef. . h v/,f/p$ I 2 Fitup NA 3 Preheat-punt,C NA ) Spf h h 9k2/;tt fV 4 Final VT NA )# f[rik 6 V Td $dha4 9Ai/,y NC I MAh 2# '800 l S' 'Y!!a$!? aA h N VIAthL AT b)$ / ] OELTA FEtAITE )( if y(} UALITh noa-N-Ebo/79 s!/. E-34 > 9 l -i$ e'. 7 w s } "r ~ J aa if I. I ll i VL IU l %~IJ.U' # j lWE OC ANI Approval signatures shall be affixed on the line imediately below the last step irt each sequence. 'v w
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u_. l WDC Serial No. %3b ~ f REPAIR PROCESS SHEET Grawing No. <F FM -o30,.. Weld No. ; a;9 OESCRIPTION OF CUECT (SKETCH) l f 4 i 1 i I =! HOLr) p0INTS asa INSPECT 10N dibuLi5 (SIGN AND 0 ATE) OPER. OPERATION WT QC. ANI. CON or QC or WT NDE CERT ANI NO. "Ua LEVEL. 1 A Notify ANI X NA l B Excavate X NA C' Info PT X NA D Evaluate X NA N_ sL arm w-m I llten N I " MWIb rN ~ 1 JE 'A%. '!UN I l % \\1 l} !! hI I va~ VI k h_ 4/ N#f I N / ,l = i s l i +
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MATERIAL REQUISITION [l Il ~ ~ DATF 'C HEAT / T/ RIAL OUANTITY DESCRIPTION & TAG NUMBER g g, SF- ? m)(- PB -6 3D"*r10' { f ua cm R I-u JSD ll&fff 1_60 5DWL R_ Cdth_9-(' 4- / / N lAF' nn. O) f'f>7/ 's, ' ' ~ "It A Jf N N N l i i m INTENDED USE:b In d Di% _, k W isn 7tc3< %,'t O AnM d - RECEIVED: AUTHORITY: ISSUED: { -JW] b W) a NAkE 7,Mdf FOREMAN Q/ %ADtOUSEMAN } ( i \\ REQUISITIONER ],h .h. \\ .m
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Drawing No. S F.. FA-d36-f i f WELD FILLER MATERIAL LOG Weld No. Elv _ $ i WELD '2 ELDER HEAT / LOT # AMT. AMT. ISSLkNCEAPPROVAL NO. DATE SIZE / CLASS SYMBOL WPS/ICN # cr CODE # ISS. RT'D. f Tg 1 0-n fS/f7; Pfo2 / x2 11 Eftez ,$eca A n fv /0"155 E 3 9sn /$"1 / 0 v g.,g y e N2. fXoA2 M& B& 58 L A2 h 3 1&?? phyoy //wJ 7/, 5' l jea .ou f 91 oa v 4t5y 72g 7{,,,,1 tL, ; - 0 3 W"l9 ce ni grP s-2. l 4 g L, o L :- p ps .ou e u.or ?- $U f t ror /- V Y I i h A / inn O'AA ll /d/ \\\\ /W Vs'm.V/ON il /%!( Dh.U / Ws/ q*Y i ( / '] N pt ~ 1 NTVN N i l! i l l li l.i 'i .- A m->- f4 JI s. 6 q<_ _, _ _ _ _ e e-
(x or) lLl, h % ) ISSUE PROCEDURE REVISION DATE PAGE NUM8ER TEXAS UTIUTIES GENERATING CO CPSES CP-Q P-19.5 4 FEB 21 198.4 [fffT I- '8 l PREPARED BY: SURVEILLANCE OF OATE i PLANT CONDITIONS 2 '1 N II APPROVED BY: _A i / OATE 1.0 REFERENCE j 1-A CP-QP-18.0, " Inspection Report" [:rt ir:F' E M iD N D U 4 2.0 GENERAL 2.1 PURPOSE The purpose of this procedure is to outline the method used to implement, document, and wnen necessary, resolve findings 't of planned surveillances of plant conditions. j 2.2 SCOPE 1 1 The scope of this procedure is the surveillance inspections l performed on activities related to the safety of the plant j within Category I structures. 2.3 RESPONSIBILITY The Quality Engineering Supervisor is responsible for the inplementation of this procedure at a frequency sufficient i to maintain confidence in plant conditions. 3.0 PROCEDURE l 3.1 IMPLEttENTATION Surveillance inspections of plant conditions shall be done l by the Quality Engineering Supervi sor's designees. The i designees shall be from the Quality Engineers and the j Quality Control Supervisors. The surveillance inspections shall be perfonned utilizing i " Surveillance Inspection Guidelines" (Attachment 1) as a minimum. i .i F01A-85-59 i
_.. _....... i _. _ __.. 4 PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. CP-QP-19.5 4 2 of 6 3 i i The surveillance activity shall be planned on a rotating basis such that any one area is surveilled the next time by a person other than the one who surveilled it the time before. 3.2 ACTIVITIES TO BE OBSERVED Activities to be observed during this surveillance include: a. Housekeeping b. Contamination of stainless steel c. ' Equipment protection l;l d. Material storage j! e. Installed items f. Any other adverse activities that affect safety related l i tens. i,; 3.3 00CUMENTATION i I An Inspection Report (Attachment 2) shall be used to document the surveillance inspection results. The IR lists I the activities to be observed. l A copy of the IR documenting the surveillance results shall be sent to the Assistant Cons truction Project Manage r. Upon verification of completion of the required corrective action, the IR shall be closed. The IR shall be processed as per Reference 1-A, except that upon closure the IR shal'l be sent to the Quality Engineering 1 Supervisor for subsequent filing in the Permanent Plant Records Vault. i i I i l 1 l c l i H i TUGCO CA l %,3 E
C) PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. CPSES CP-QP-19.5 4 FEB 21 1984 3 of 6 t D i ATTACHMENT 1 l SURVEILLANCE INSPECTION GUIDELINES 4. /j 1. HOUSEKEEPING a) Work areas sufficiently clean and orderly. b)
- Garbage, trash,
- scrap, litter and other excess materials removed or temporarily stored neatly.
c) Areas of activi ty adequately lighted, venti lated, protected, and accessible as appropriate for the work being performed consistent with the quali ty requi rements. l 2. CONTAMINATION OF STAINLESS STEEL a) Slings handling stainless steel made from nylon or I stainless steel or have adequate protection such as being covered with rubber or wood to prevent contact i between carbon steel slings and stainless steel su rfaces. ~ b) Tool s (e.g. wi re brushes, files, flapper wheels, drills) used on stainless steel materials designated by a fluoresant orange color code. 3. MATERIAL / EQUIPMENT STORAGE a) Evidence 'of damage or deterioration. b) Pipe Spools - Stainless steel pipe ends capped with plastic caps or wood covers and plugs i - Carton steel pipe ends capped wi th plastic / metal caps or wood covers and plugs - Stored off the ground in racks or on dunnage. c) Weld Rod - Field storage in plugged-in ovens d) Motors stored in place shall have all ventilation holes covered wi.h r:ne screening to ensure that the internals of the motor are free from debris and rodent infestation. i i l TUGCO oA 3 i v...
~ ~ -. - -. ~.. -.- ISSUE PROCEDURE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO. 4 of 6 CPSES CP-QP-19.5 4 FEB 21 1984 i e) Space heaters, if provided on motors and motor operated limitorque valves, energized. 4.0 INSTALLED ITEMS 'l 4.1 CABLES AND CABLE TRAYS a) Cables covered with fire resistant materials anytime welding, grinding or torch cutting is being performed in an area that could damage cable. b) Items such as nuts, bolts, structural steel, pipe fi ttings, etc. shall not be stored or left in cable ,j trays. c) Metal grating over cable trays should be covered to l prevent trash from falling or accumulating in the trays. I d) Flex conduit to equipment not broken, damaged or used to support any weight. e) Trays containing cables shall not be used as walkways. Besides being potentially damaging to the cables, the cables could be energized and cause severe personnel e } hazard. l J f) Trays shall not be used as work platfoms. EXCEPTIONS: l i When standard work platfoms or work accesses are not feasible, the following procedure will be used: l e i 1. A 1/2", or thicker, piece of plywood extending across the top of the cable tray frun siderail I to siderail and stabilized so it cannot be I accidentally dislodged, may be used as a temporary work platfom. NOTE: This exception shall not be used when additional siderails have been added to extend the depth of the cable tray. 2. Alternatively, a 3 fold fire blanket covered with l an approved electrical rubber blanket may be used j 4 when leaning over or into a cable tray but not j for the purpose of supporting full body weight t (i.e., standing, kneeling,etc.). f t i I TUGCO OA poem w 3
~ _ _ _ J.D. J . _. ~ ..u_
- t PROCEDURE ISSUE RE% ION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.
CPSES CP-QP-19.5 4 FEB 21 1984 5 of 6 l g) Cable trays shall not be used as structural supports, or to lift from. A
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Hoses and cables may be suspended from the bottom of j trays, but shall not be laid across the trays. 'i:i i) Doors and covers to electrical equipment in place when l no work is being performed on the item. 4.2 MECHANICAL 9' . j a) Open ends of components covered unless work is ~ 4.' being performed on them. !) b) Installed pi pe, especi ally pi pe connected to valves and equipment, properly supported (by permanent or
- g temporary 'hard' supports).
c) No rigging off supports (unless authorized by + Engineering in writing on a traveller, etc.) 4.3 INSTRUMENTATION l a) Protective coverings installed and maintained whenever working around indicators, gauges, tubing, etc. i i l' i (_ l t I' I i 4 4 TUGCO CA 3 a m ~w ..,m---,,_,e
. -. - -. ~.. ) c.... REVISION PAGE INSTRUCTION ISSUE NUMBER DATE TEXAS UTILITIES GENERATING CO. CPSES 1 4 FEB 21 1984 CP-QP-19.5 6 of 6 .I ATTACHMENT 2 i COMANCHE PEAM STEAM ELECTRIC STATION o.rnt or INSPECTION REPORT aa 99. I l Ittas o(ScMipfiom 4N No. sTsTDe / ST31WCTud ! QLstGNATeQpe PLMIT SupvFILLANCE r = 4 artc.sso, arv gnu oc soc. a esv. a cnames no mEasuna cm ran couip..aunr. mo. s sl CP-0P.19.5 7 O !"=s**oc'r om QPat 'astat.garica O la87'e"ccrion" O Paa'eection O Pacnst 55 27'o pect vtaticaru ims =s resetctrom I insp. atsuors i O e.smerios co=aterro, att an ucaste iraus saris,4crear D ia = erica cou tsrco. unsir:sracroar irtw ustro.<:.o.
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f iO artu mo. INSPECTION ATTRisuTCS ) 3 cart slGN&ruRE 12
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lie tit e k PeM na l 1 2. Contamination of Stainless Steel J l i ll 3. I Natorial/Equirrwnt Storace { 4. Insts11ed [ters J l 4.1 Cables and Cable Traws 4.P MPCManic31 I 4.3 r ns trurrenta tion 1 i 4 11 I l i l i i k i metanus towcs,setts,tMJ l m attatto aca w jcarg 'S i oc meseccrea is f TUGCC OA %g, - :-...: e .-}}