ML20198L291

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Rev 0 to Weld Procedure Spec 1212BB133.Supporting Documentation Encl
ML20198L291
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 03/19/1981
From: Berta J, Wainwright
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20197J316 List: ... further results
References
FOIA-85-59 1212BB133, NUDOCS 8606040257
Download: ML20198L291 (4)
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g e MOUSTON. TEX AS Welding Procedure Specification No 17179M111 Date 3-6-81 Revisions 0 SMA TYPE Manum 1 WELDING PROCESS (ES) 1.

2, N/A TYPE N/A BASE N'ETALS (OW-403) POSTWELD HEAT TRE ATMENT (OW-407)

P No._*H/A Gr. No.Nf A_ to P No.*N/ A Gr. No. N/A Type N/A Thickne.s Range 3/16" - 8" IN. Temperature N/A *F Pipe Dia. Range Unliinited Time Range N/A

  • A588 Cr. A G AS (OW-408)

FILLCR METALS (OW-404) Shielding Gas 1. N/A F Nc.1. 4 2. N/A Percent Comp N/A A No.1.- 1 2. N/A Shielding Gas Flow Rate N/A CFH SF A Spec. No.1. 5.1 2. N/ A pu,ge Gas N/A Flow Rate N/A CFH AWS Class. No.1. E7018 2. N/ A Trailing Shielding Gas Composition N/A ii Site of E'ectrode 1. 3/32-5/32 2. N/A IN.

Size of Filter 1. N/A 2, N/A IN.

Elect od: - Flum Class N/A ELECTRICAL Current 1 CH DCU AR ACTERISTICS

2. N (OW-409) /A Consumat.;e insert N/A Amps Range 1 85-195 2. N/A Volts Range 1 18-25 2. N/A Tungsten Elec. Size / Type N/A POSITION IQW 405) TECHNIQUE (OW-4101 Welding Position 3G Stringer or Weave Bead 1. Stringer 2. N/A Welding Progression Uoward Bead Width 1 5/16-3/4 2. N/A IN. (Max.)

Orifice or Gas Cup S;ze t. N/A 2, N/A IN.

r PR EH E AT IOW-406) initial and Interpass cleaning: Welding surfaces shall be wire brushed Prehe at Yemp 60 *F (Min.) or ground as required to remove slag. scale or other contaminants.

Intermass . Temo. Range 60-500 *F Method of back gouging Chiocine. Grindine Preheit Maint. 60 *F Oscillation 1. N/A 2. N/A IN.

JOINT DESIGN (OW-402)

Contact Tube to work distance N/A IN.

  • Single V Multiple or Single Layer 1. Multiple Groove De0gn Joint Type 08 Yes Cl N/A BS N/A (per 3; del 2. N/A Backing Mati Type N/A Multiple or single electrodes Single Travel Speed (R angel 1. N/A 2, N/A (PM Peening Not Allowed SketchiComments I **

- - A 8606040257 860527 PDR FOIA GARDE 85-59 PDR Piepared ov Approved by h , 11$ S -/ 9-$/ 0?$ wYb ]~/?-SI w(ICB fI G ENGIN[ERING DATE M AT E RI A LS F)g[NE E RING OATE

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PROCEDURE QUALIFICATION RECORD 121238133 0 WELDING PROCESS (ES) 1. SMA TYPE M m al 2, N/A TYPE N/A SASE METALS (QW-403) JOINTS (CW-402)

M att. Spoc. SA- 588 ToSA- 588 Groove Type er Grade A _ A Angle: 700 .. ._. -

P No. N/A Gr. No. N/ A To P No. N/ A GrNo. N/A Land: N/A

_3 Coupan OD N/A Thickness 2.0 IN. Root '

O. D. Range Qualified Unlimited Opening: N/A -

Deposited Weld Metal Thk.1,2. 0 2, N/A IN. B. S.

Total Thk. Range Qualified 3/16"-8" IN. Matt.: N/A (Joint Design Used)

FILLER METALS (QW--404) GAS (OW-408)

F. No. l . 4 2. N/A Shielding Gas N/A A No.1. 1 2, N/A Flow Rate N/A CFH SFA Spec. No.1. 5 1 2.N/A pu,g, Gas N/A AWS Class. No.1. F701 A 2.N/A Flow Rate N/A CFH Size of Electrode 1.3/32.1/8.5/322.N/A IN.

Size of Filler 1. M/A 2. N/A IN. ELhCTRICAL CHAR ACTERISTICS (OW-109)

N/A Current 1. DCRP 2. N/A

.'" Electrode - Flux Class.85-195 N/A Amps Rangel. 2. N/A Consumable Insert 1. Volts Rangel. IM 2- N/A Trade Name N/A Tungsten Elect. Size / Type N/A POSITION (QW-405) TECHNIQUE (QW-410)

Welding Position 30 Stringer of Weave Bead 1. Stringer 2.N/A Welding Progression Upward Bead Width 1. 5/16-3/4 2. N/A IN.

Orifice or Gas Cup Size 1. N/ A 2.N/A IN.

Oscillation 1. N/A 2. N/A IN.

PR EHE Preheat Temo.AT (QW-406) 60*F Multi or Single Layer 1 Multiple Interoass Temp.60-500 *F (Per Side) 2. N/A v.* POSTWELD HEAT TREATMENT (OW-407) Multiple or Single Electrodes Single Type N/A Travel Speed Range 1. N/A 2.N/A lpy Temperature N/A *p p,,ning Not Allowed Time Range N/A Backgouging method N/A TENSILE TEST n Specirnen Dirnensione IIN J 2 Ultirnste Total Ult] mete Unit Character of Failure N o. Widei Thickness

^ '** I *I Load Lh. Stress pel And Location F is. No.

  • SEE SUPPLEMENTAL TEST RESULTS GutDED BEND TESTS Remalt Ramalt No. Fig. N o. Type N o. Fig. N o. Type I 1 QW462.2(a) SB Acceptable 3 OW462.2(a) SB Acceptable 2 QW462.2(a) SB Acceptable 4 QU462.2(a) SB Acceptable Laboratory Test No. 81-23 per Douglas Kloss Date 3/16/81 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accorrhnce with the requirements of Section IX of the ASME Code.

[ Signed BROWN & ROOT. INC.

(Manufacturer)

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lY* gy k 14an! < /

C/ 1

g HOUSTON. TEX AS 12123B133 o

. SUPPLEMENTAL TEST RESULTS CPSES C -0172 CHARPY "V" NOTCH TEST Specimen Size: 10m x 10m Test Temperature and Medium: +320F Dry Ice and Alcohol SPECIMEN ENERGY IN LATERAL EXPANSION  %

NO. FT. LBS. IN 0.000" SHEAR WELD METAL 81-23-W1 235 .070 90%

E 81-23-W2 135 .071 70%

81-23-W3 121.5 .073 70%

BASE METAL 81-23-31 50 .030 20%

81-23-B2 46 . 028 20%

81-23-B3 44 .028 10%

_ HEAT AFFEC'IED ZONE 81-23-H1 63 .040 50%

81-23-H2 51.5 .033 40%

81-23-H3 64 .039 50%

f.

Test conducted by B&R Materials Engineering Lab. Lab No. 81-23 Address: 3100 Clinton Drive Houston, Texas per Douelas Kloss Date March 17, 1931 We certify that the statements in this record are correct and that the test welds were prepared, we*d and tested in accordance with the above listed PQR and per requirements of the listed code / standard (sl.

Signed Brown & Root. Inc.

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  • g HOUSTON. TE X AS 212B 3 Protect Joe No.

SUPPLEMENTAL TEST RESULTS CPSES CR-0172 TENSILE' TESTS (QW 462.la)

TENSILE SPECIMEN SIZE AFIA ULTIMATE STRENGTH FRACTURE i NO. INCHES SQ. IN. LOAD PSI PSI LOCATION 81-23-1A .978 Ductile fracture 1.000 .978 72,000 73,620 in veld metal a

81-23-1B .904 Ductilc fracture 1.003 .907 72,800 80,265 in base metal 81-23-2A .992 Ductile fracture 1.003 .995 76,200 76,583 in veld metal 81-23-23 .901 Ductile fra'cture

.996 .897 72,900 81,271 in base metal GUIDED BEND TESTS (QW 462.2a)

SPECIMEN NO. TYPE COMMENTS 81-23-1 Side No visible defects, satisfactory 81-23-2 Side 1-1/32" defect visible, satisfactory 81-23-3 Side No visible defects, satisfactory 81-23-4 Side No visible defects, satisfactory Test conducted by B&R Materials Engineering Lab. Lab No. 81-23 Address: 3100 Cinton Drive, Houston, Texas p,, Douglas Kloss Date March 17 1981 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the above listed POR and per requirements of the listed code / standard (s).

Signe d Brown & Root, Inc.

~ ~

Date By- 'N c n 4 6 ' 2 w e

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