ML20198L212

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Rev 4 to Welding Procedure Spec 0112BB101.Change Notice Encl
ML20198L212
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 06/29/1979
From: Culbertson R
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20197J316 List: ... further results
References
FOIA-85-59 0112BB101, 112BB101, NUDOCS 8606040236
Download: ML20198L212 (4)
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Wetding Procedure Specification No 011233101 Date 4/78/77 Revisions 4 6/29/79 WELDING PROCESS (ES) 1 Shielded Metal Are TYPE Manual

2. N/A TYPE N/A BASE METALS,(OW-403) 1 POSTWELD HE AT TRE ATMENT (OW-407)

P No. Gr. No. I to P No.

  • G r. N o.

Type N/A Thickness Range .187 thru 2.00 IN. Temperature N/A 'F Pipe Dia. Range Unlimited Time Range N/A

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  • ASnt A588 Grade B N' " 3~c5*

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GAS (OW-408)

FILLER METALS (OW-404) # Shielding Gas 1  !^

F No.1. 4 2. N/A N/A Percent Comp.

A No.1 ~l 2. N/A Shielding Gas Flow Rate N/A SFA Spec. No.1, 5.1 CFH

2. N/A Purge Gas N/A N/A Flow Rate CFH AWS Class. No.1. E7018 2. N/A Trailing Shielding Gas Composition N/A

.: S;te of Electrode 1.3/32-5/32 2. N/A IN.

Site of Filter 1. N/A 2. N/A IN.

N/A E LECTRICAL CH ARg RISTICS (OW-409)

Electrode - Flux Class Current 1 N/A N/A 2.

Consumable insert ~#

Amps Range 1 2. N/A Volts Range 1 18-28 2. N/A Tungsten Elec. Size / Type N/A POSITION (OW-405) 1C TECHNIQUE (OW-410)

Weiding Position Stringer or Wea,e Bead 1 Stringer

"/A 2. N/A Welding Progression Bead Width 1 5/8 2, N/A IN. (Max.)

o Orifice or Gas Cuo Site 1.=_N/A 2. N/A IN.

PREHEAT (OW40gig Initial and Interpass cleaning: Welding surf aces shall be were brushed Preheat Temp.-

  • F (Mg)500 7 or ground as reouired to remove sta2. scale er other contaminants.

Interpass . Temp. Range *F 0 Method of back gouging Air Carbon Arc and/or Preheat Maint. *F erindine Oscillation 1. N/A 2, N/A IN.

-. JOINT DESIGN (OW-402) N/A Double V Contact Tube to work distance IN.

Groove Design Yes Multiple er Single Layer 1 Mu1Wie Joint Type 08 Cl N/A g3 N/A (Per Side) 2. N/A Backing Matt Type N/A gAultipfe or single electrodes Sincle Travel Speed (Range) 1. 2-7 2. N/A tPM Peening Not allowed Sk etenicomrnents n

2" f A588 SA36 la 8606040236 860527

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PDR FOIA CARDE85-59 PDR Bevel: 37 1/2* + 2 1/2* Land: 3/32" + 0 - 1/32" Cap: 1/8" + 0 - 1/32" Preoared ny '

Approved cy h j 6/29/79 [2 p Q { 6/29/79 WELDIYG ENGINEERING OATT MATERIALS ENGINEE RING DATE

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PROCEDURE QUAllFICATION RECORD 0112BB101 4 WELOING PROCESS (ES) 1. Shielded Metal Arc Manual TYPE

2. N/A N/A TYPE 8ASE METALS LOW-403) JOIN T S (OW-402)

Ma tt. Spec. SA- 36 Te ASDI A588 gron,,

Type or Grade N/A B Angte: 75*

P No. 1 Gr. No. ITo P No. N/A GrNo. N/A Land: 1/16" N/A A588 Coupon 00 Thickness 1.06 2.0 IN. Root

0. 0. Range Ou'alified Unlimited nate SA36 Opening: N/A Oeposited Weld Metal Thk.1 1.00 2, N/A IN. B. S. (

/

Total Thk Range Qualified .187 thru 2.00 IN. Mati.: N/A Woint Design Used)

FILLER METALS (OW-404) G AS (OW-408)

F . N o. l . 4 2. N/A Shielding Gas N/A A No.1. I 2. N/A Flow Rate N/A SFA Spec. No.1. 5.1 CFH

2. N/A Purge Gas N/A AWS Class. No'.1. E7018 2 M/A N/A Flow Rate CFH Site of Electrode 1. 1/17-5/17 2. M/A IN.

Size of Filter 1. N/A 2. N/A lN. E LECTRICAL CggACTE RISTICS (OW-409)

Electrode - Flux Class. N/A Current 1. 2. N/A Consumable Insert 1 N/A Amps Rangel _ 105-190 2. N/A Trade Name NfA Volts Rangel. 71 97 2- N/n g

POSITION (OW 405)

TECHNIOUE (OW-410)

Welding Position 1C Stringer or Weave Bead 1. Stringer 2. Stringer Welding Progression N/A 5/8 max.

Bead Width 1. 2. N/A IN Orifice or Gas Cup Site 1. N/A 2 N/A IN.

PR E H E A T (OW- 406) Oscillation N/A Preheat Temp. 70 IN.

  • F Multi or Single Layer 1 Muleisle interpass Temp.70-500 *F N/A (Per Side) 2.

POSTWELO HEAT TREATMENT (QW--407) Mult;ple or Single Electrodes Single Type N/A Travel Speed Range 1. 3-5.5 2. N/A IPM Temperatu re N/A *p Peening Not tz g ed Time Ring, N/A Backgcuging method Coccine and erindtnt' TENSILE TEST r Specimen Damensions (IN.)

2 Ultimste Total Ultimate Unit Charac:ar of Faavre No. F ig. No. Wid tn I Thica ness Lced Lb. Streu 954 And Location 1 QW-462.1(a) .990 .956 .9464 67,800 71,639 Base Metal 2 QW-462.1(al .991 .947 9385 67.100 71.497 Base Metal Gul0E0 8END TESTS Soecirmen spec, men No F ig. N o. Type **

No. F eg. N o. Type 1 QW-462.2(a) S3 Satisfactory 3 QW-462.2(a) SB Satisfactory 2 AW-462.2(a) SB Satisfactory 4 OW-46 2. 2 (a ) SB Satisfactory Welder's Name Don R1::a 450-04-7704 S.S. No.

Laboratory Test No. 7I-90 Test Conducted by B5R Materials Engineering Lab.

Address: 3100 Clinton Drive. Houston. Texas per J.M. Hale Date April 28, 1977 We certif y that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

S gned BROWN & ROOT, INC.

(Manufacturer)

Date b ' i' i By  %

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cusvo~.rtx s 011233101 t  !

SUPPLEM ENTAL' TEST RESULTS This Supplemental Test coupon was welded in the 3G, position, progression upward, using the amperage and voltage parameters delineated in the original Procedure Qualification Test using a minimum travel speed of 2.6 IIH.

CHARPY "V" NOTCH TESTS (PER ASTM A370)

  • SPECD'EN SIZE: 10=m x 10=s .

TEST TEMPERATURE ANT) $fEDILH: +32 F; dry ice and alcohol THERM 0'ETER NO .044 SPECDEN ENERGY LATERAL EXPANSION PERCENT NO. (FT~fT.BS!) (IN MILS) SHEAR Veld Metal ' - -

W-1 . 106 60 70 W-2 103 57 70 W-3 110 58 80 Base Metal Grade 60 SM-1 44 40 90 BM-2 25.5 42 90 SM-3 60 48 90 Heat Affected Zone-Grade 60 PJ.Z-1 115 70 go MAZ-2 118 78 90 HAZ-3 121 71 go Base Metal Grade 3 BM-1 135 55 80 BM-2 11 6 55 90 BM-3 145 62 90 Heat Affected Zone-Grade B RAZ-1 101.5 62 70 HAZ-2 90 56 40 RA2-3 35 28 30 Test conducted by 82.R Materials Engineering Lab. Lab No.

Addr ess: 3100 Clinton Drive. Houston. Texas p,, Josef Bronicki Date 5-14-92 We certify that the statements in this record are correct and that the test welcs were prepared, welded and tested in accordance with the above listed POR and per requirements of the listed code / standard (s).

Signed Brown & Root. Inc.

Date By e d .-

9 ,

S HOUSTON, TEXAS 01123B101 CHANGE NOTICE PROCEDURE QUALIFICATION RECORD QUAllFYING WELDING PROCEDURE SPECIFICATION ESSENTIAL VARIABLES CANNOT BE CHANGED.

CURRENT REVISIONS ARE INDICATED BY CHANGE BARS.

WPS/POR REV. DATE ORIGINATOR A, PPR OVAL' PQR PQR 1

2 5-10-77 6-8-77 E. Hotko [ V (/,, / fit tfm E. Hocko y y U. . Iiguu%

PQR 3 4-3-79 WPS 6 PQR J. Bronicki M () /3f/,g Al 4 6-29-79 J. Bronicki E. V h._(id (iac.,,

q WPS/POR. REVISION NO. DESCRIBE THE CHANGE PQR 'l Corrected typographical error on tensile #2 ultimate stress from 74,497 to 71,497.

2 PQR Correc ted travel speed f rom 10-18 IPM to 2.5-5.5 IPM.

FQR 3 Retyped on new form. Added the following information:

WPS number, joint sketch & dimensions, 0.D. range qualified, thickness range qualified per process, electrode size, electrode-flux class., consumable insert, welding progression, 4 PWHT type & time range, purge flow rate, bead wid th, orifice or gas cup size. Changed " passes / side" to

"=ulti or single layer", " number of arcs" to " multiple or single elec trode". Deleted reference to " atmosphere trade name", " backing", and "who by virtue of these tests meets welder performance requirements". Changed filler trade name to "N/A". Informa tion previously indica ted under " oscillation" is entered under " bead width" and added "N/A" under oscillation.

WPS 4 Deleted reference to supporting PQR and added peening and preheat maintenance. Added material specifications to joint detail.

PQR 4 Changed " thickness range qualified" to " deposited weld metal thickness". Added joint dimension information, tungsten size and type, peening and backgouging. Added material specifications to joint detail.

  • REVISIONS MUST BE A.'TROVED BY THE MANAGER OF MATERIALS ENGINEERING OR HIS DESIGNEE

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