ML20198L257
| ML20198L257 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 03/20/1980 |
| From: | Culbertson R, Wainwright BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 0101AB212, 101AB212, NUDOCS 8606040247 | |
| Download: ML20198L257 (5) | |
Text
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Welding Procedure Specification he, 0101AB212 Date 9-29-78 R sdtions 3
3-20 90 l
WELDING PROCESS (ES) 1 Cas Tungsten Arc TYPE Manual 2,
Shielded Metal Arc TYPE _ Manual BASE METALS (OW 403)
POSTWELD HE AT TRE ATMENT (OW-407)
P No. _1_ 6r. No.
2 to P No.__1__ Gr. No.
2 Type N/A Thickness Range
.187 thm 2.00 IN.
Temperature N/A op Pipe Dia. Range UNIf"4ted Time Range -
N/A G AS (OW-408)
' FILLER METALS (OW 404)
Shielding Gas 1 Arron F No.1 6
2.
O Percent Comp.
100 A No.1 1
2.
1 Shielding Gas Flow Rate 15 Min-SF A Spec. No.1.
5.18 2.
5.1 CFH pu,ge Gas Areen Flow Rate 5 Mi" -_ C F H l AWS Class. No.1 E70s-2 2.
E7018 Trailing Shielding Gas Composition N/A
' Size of Electrode 1. N/ A 21/17.1/ R. 3 /16t N.
Site of Filler 1.
3/32
_ 2.
N/A IN.
E L ECT RICA L CH AR ACTE RISTICS (OW-409)
' Electrode - Flux Class N/A Current 1.
DCEP 2.
DNP Consumable insert Type K. 1/8"x5/32" E70S-2 Amos Range 1 100-110 2,70-230 Volts Range 1 10-14 2.
20-28 Tungsten Elec. Size / Type 1/16"-1/ 8"/EWh-lor 2 POSITION (OW -tOS)
TECHNIOt;E (OW.-410)
We' ding Position 3C Stringer or Weave Bead 1 StrINfer
- 2. - Strincer Welding Progression Upuard Dead Width 1 1/3 2.
3/4 IN. (Max.)
Orifice or Gas Cup Site t 1/4-1/2 2.
N/A IN.
!FREHE AT (OW 4061 leitial and Interpass cleaning: Welding surfaces snati be wire brushed l Preheat Temp.
150
- (y;n.)
or ground as recuired to remove slag, scale or etner contaminants.
Interpass. Temp. Rar.ge 150-500
- F Method of back gouging N/A
{ Preheat Maint.
150
- p Oscillation 1.
N/A 2,
N/A IN.
' JOINT DESIGN (OW-402)
Contact Tube 'o work distanc, N/A IN.
jGroove Design Sin? e V l
Multiple or SingA Layer 1. - Multiole Joint Type OB N/A Cl Yes BS_
N/A (Per Sidel 2.
Multiple Backing Matt Type N/A Multiple or single electrodes SIDR18 Travel Speed (R angel 1 1-2 2.
2-4 IPM Peening Not Allowed
' Sketch / Comments i
I 8606040247 860527 PDR FOIA GARDE 85-59 PDR t
10 Bevel:
37-1/2*+2-1/2*
Land:
3/32"+0-1/32" 8 Prepared oy Appro*ed by i
h du%
300-n WELDING ENGINEE4tNG DATE MATERIALS ENGINEERING DATE
... ~
' L Pt %# V V I I %=/ I \\M e H aMe n,
Houston, TEX As 0101A3212 3
PROCEDURE QUALIFICATIOi4 RECORD WP$No.
0101A3212 3
WELDING PROCESS (ES) 1 Cas Tungsten Arc TYPE Manual 2.
Shielded Metal Arc TYPE Manual BASE ME TALS (OW-403)
JOIN TS (OW-402)
M a ti. Spec. S A.-
537 To SA 037 Groove Type or Grade Class 1 Class 1
. Angte:
75*
P No.
1_ Gr. No. 2 To P No.
1 GrNo.
2 Land:
1/16" Coupon OD N/A Thickness 1.00 Plate IN. Root open;ng: _ N/A
~ ~ ~/
M~^
l
- 0. D. Range Qualified Unlimited Deposited VIeld Metal Thk.1.
.125 2,
875 IN. B. S.
Total Thk. Rar:ge Qualified
.187 thru 2.00
- IN.
Matt.:
N/A Uoint Design Used)
FILLER METALS (QW 404)
GAS (OW-408)
F. No. l.
6 2,
4 Shielding Gas Ar2on A No.1.
1 2.
1 Flow Rate 15 SF A Spec. No. l.
5.18 2
5.1 CFH Purge Gas Arten AWS Class. No.l.
E705-2 2
E7018 Flow Rate 5-10 CFH Size of Electrode 1.Not Recorded 2y32.1/8 Y14N.
size of Filter 1.
3/32 2
N/A IN.
ELECTRICAL CHARACTERISTICS (OW-409)
Electrode - Flux Class.
N/A Current 1, DCSP 2,
DCRP Consumabre Jnseri 1 Tvoe K. 1/8"x5/32.E70S-2 Amps Range l.
100-!?O 2.80-225 Trade Name N/A Volts Rangel. 12-14 2
71-78 Tungsten Elect. Size / Type Not Recorded POSITION (OW--805)
TECHNIQUE (OW-4101 Welding Position 3C Stringer or Weave Bead 1.
Strincer 2,
Strincer Welding Progression Upward Bead Width 1.
5/16 Max.
2, 3/4 Max.
N Orifice or Gas Cup Size 1.
3/8 6 7/16 2.
N/A (N.
PR EH E AT (CW--tC6)
Oscillation 1.
N/A 2.
N/A IN.
Preheat Temp.
150
- F Multi or Single Layer 1.
Multiole Intercass Temo 150-500 'F (Per Sidel 2.
Multiole POSTWELD HE AT T REATMENT (OW-.407)
Multiple or Single Electrodes
- in c l e y
Type N/A Travel Speed Range 1.
1.3-1.6 2,2.1-3.7
_ gpu Temperatur, N/A
- p peersing Not Used Time Range N/A Backgouging method N/A TENSLLE TEST speimen cimen a., nN I 2
unimew Tow uitwei vais cher.ci.e et F.;ivre N o.
F ig. N o.
WH!1n Th cane,s
- I Load LD.
Strom p:2 And Locat6on 1 QW-462.1(a) 1.081
.911
.985 81,300 82,538 Weld Metal 2 QW-462.1(a) 1.108
.918 1.017 84,600 83,165 Weld Metal GUIDEO B END TESTS Soecimea Specimem No.
Fig N o.
Tvoe No.
Fig. N o.
Type 1
QW-462.2(a)
SB Satisfactory
,3_,_ QW-462.2(a) 53 Satisfactory
_2__ QW-4iblial 13___
Satisfactorv 4__ OV-462.2(a) h S3 Satisfactory Welder's Name Don 1.. Riza, Martin.Sopchak sg no, 450-04-7704, 456-40-9922 Laboratory Test No.76-177 Test Conducted by B&R Materials Engineering Lab.
Address: 3100 Clinton Drwe. Houston. Texas per George E. Dawson Date August 15, 1978 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the recuirements of Se:: tion IX of the ASME Code.
Signed BROWN & RCOT. INC.
(Manuf actur el Date 0 ' Rb Y
D2== ^
By ma
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HOUSTON, TEXAS 0101AB212 SUPPLEMENTAL TEST RESULT CHANGE NOTICE CURRENT REVISIONS ARE INDICATED BY CHANGE BARS, REV.
DATE ORIGINATOR
[Ap h
VA 1
3-30-79 J. Bronicki 2
6-20-79
, J. Bronicki K f ifAL%
3 3-20-80
/ju C. k'ainwright
_/I J'Lw 1/2 m REVISION NO.
DESCRIBE THE CHANGE 1
Typed on new form.
2 Added testing labora tory, lab test no. and tes ting da te.
3 This docu=ent has been reviewed for typographical and technical errors and corrected where necessary. The document meets all requirements of the code of record at the date of qualification. Revisicas of technical nature listed below are highlighted by change bar(s).
- REVISIONS MUST BE APPROVED BY THE MANAGER OF MATERIALS ENGINEERING OR HIS
~.. _ _. _
HousTo s. T E x As' 0101A3212 3
SUPPLEMENTAL TEST RESULTS TOUCENESS TEST Type: Charpy "V" Per: ASTM A370 Size: 10m:n x 10c:n Specimen Test Notch Identification Temp location Energy Ft-Lbs Mils Lat.Exp.
- Shear 1
0*F Weld 177
.071 90 2
0*F Weld 158
.084 90 3
0*F Wald 123
.075 80 1
0'F Base 39
.029 20 2
0*7 Base 35
.027 20
-3 0*F Base 36
.027 20 1
0*F HAZ 39
.028 20 2
0*F HAZ 45
.031 30 3
0*F HAZ 60
.042 30 Radiographic Report of Procedure Qualification: Radiography was accomplished in acccrdance with ASME Section V, Article 2.
The acceptance criteria of ASME Section III, Division 1, Subsection NB was cet.
'h Test conducted by B&R Materials Engineering Lab.
Lab No.78-177 Address: 3100 CLnton Drive, Houston Texas p.,
George E. Dawson Date August 15. 1978 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the above hsted POR and per requirements of the listed coh/ standard (s).
e,;pe Brown & Root. Inc.
O*
Date By
)
lOC.
HOUSTON. TEXAS 0101AB212 CHANGE NOTICE PROCEDURE QUALIFICATION RECORD QUALIFYING WELDING PROCEDURE SPECIFICATION ESSENTIAL VARIABLES CANNOT DE CHATJGED.
CURRENT REVISIONS ARE INDICATED BY CHANGE BARS.
WPS/POR REV.
DATE ORIGINATOR O
L' PQR 1
3-30-79 J. Bronicki k
hm voc(uno
?
6-20-79 J. Bronicki f PL fff, i.,_,__
k'P S &POR 3
3-20-80 dW C. k'ainwricht
/2#Md/U.%1 n
WPS/POR. REVISION NO.
DESCRIBE THE CHANGE PQR 1
Recyped on neu form. Added the following infor stion:
k'PS number, joint sketch & dimensions, 0.D. range qualified, thickness range qualified per process, electrede size, electrode-flux class., consumable insert, velding progression, PkTT type & time range, purge flow rate, orifice or gas cup size.
Changed " passes / side" to "=ulti or single layer",
" number of arcs" to " multiple or single electrode". Deleted reference to " atmosphere trade name", " backing", and "who by virtue of these tests meets velder perfor:ance requirements".
Changed filler trade name to "N/A".
Corrected purge flow rate from SCF'd min to 5-10.
Corrected GTA bead vidth from 3/8" to 5/16" max..
k'P S 2
Deleted reference to supporting PQR and added peening, preheat maintenance and cup si:e range.
PQR 2
Changed " thickness range qualified" to " deposited veld =etal thickness." Added joint dimension infor=ation, tungsten si:e and type, peening and back gouging.
WS PQR 3
This docu=ent has been reviewed for typographical and technical errors and corrected where necessary. Le document meets all require =ents of the code of record at the date of qualification. Revisions of technical nature listed below are highlighted by change bar(s).
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