ML20198K872
| ML20198K872 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 03/14/1980 |
| From: | Culbertson R BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20197J316 | List:
|
| References | |
| FOIA-85-59 0808AA114, 808AA114, NUDOCS 8606040154 | |
| Download: ML20198K872 (196) | |
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PROCEDURE QUAI.lFICATX)N RECORD I.
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WELDING PROCESS (ES) 1 h'
h e***"
Are TYPE M'-"
l!
2.
w/A TYPE M/A BASE METALS (Qw-4c31 JOINTS (QW-.402)
Matt. Spec. SA.
240
- 7. SA_
240 Groove Type or Grade 304L 304L Angie.
75*
P No. 8 Gr. No.
l To P No. 8 Gr No.1
!.and:
1/16" Covoon CD N/A Thickness 1.75 Pla t4N. Root 2
0.D. Aange Qualif;w Unlimited opening. 1/8" y
Deposited Wold Metal Thk.1 1.75
- 2. N/A IN. 8. S.
Totat Thk. Range Qualified
.187 thru 3.5 IN.
Mett.:
W/A g g.
g 1
FILLER METALS (QW-.404)
GAS (QW 408)
F. N o.1.
6
- 2. N/A Shielding Gas A * ? e **
A No.1.
B
- 2. F/A Flow Rate 70 CFH j,
SFA Spec. No.1_ U 2 M/A Purge Gas Arten AW5 Class. No.1. mngtinat 2 w/A Flow Rate 20 cFy Z[
Site of Electrode 1. Nn
- M aeded 2_ M/A IN.
Size of Filler 1. 3 / 32. 1/8 2
N/A IN. E LECTRICAL CHAR ACTERISTICS (QW409) f Electrode - Flus Class.
N/A Current 1.
DCSP 2.
N/A iS Caramante insert 1-N/A Amps Rangel 100-130 2.
N/A volts Range 1.
11 2
M/A Tror% Name NfA Tunyten Elect. aliae/ Type __ No
- Itseerd ed POSITION (QW-.405)
TECHNIQUE (QW410)
(
Welding Position 2C Strinpr or Weste Beed 1 E**4"s**
2.
M/A Weiding Progression N/A Seed Width 1.3/8 Mafe 2_
N/A IN.
'.a Orifios or Gas Cup Size 1.
5/16 2.N/A IN.
?;,
h PR EHEAT (CW-.406)
Oscillation N/A 2.
N/A IN.
Preheat Temp. 60
- F Multi or Single Layer 1.
Mt.titiele IL Intereses Teme 110-350
'F (PerSide) 2.
N/A
~~l PCSTWELO MEAT TREATMENT (QW 407)
Multiple or Single Electrodes Si*71 e Type M/A Trevel Speed Range 1.
2.1-4.0
- 2. M/A lpy k}
Temperature N/A
'F Peening Mat "esd Time Hange M/A Backgouging method _ Crindi e e
7, TENS LE TasT D"
- Cheresar of Fa' lure Ut.tknees Unit 2
Use. war Totes
- I Lees LD.
tres Del Ane Leesteen No.
F ig. No.
wesei Thaea noes
,,,1.,,, 0V-46 2.1(a) 1.002 1.614 1.617 144.700 89.487 Weld Metal u
2 QW-46 2.1(a) 1.005 1.491 1.498 134,000 89.453 Weld Metal cuioso esso Tests o
o.
sos.,on R*niit No. i F q. N o.
Troe No.
Fis. N o.
TfD*
j.
1 OW-462.2(a)
.5.1._
Sa tisf ac torv J_ OW-462.2(a)
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Satisfactorv 2
04-462.2(a)
- 11_,
Sa tisf ace-v L
OV-4'2.2(mi 53__.
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Weteer's Name Curtin W reuis S.S. No.
260-64-7775 Laboratory Tert No.
79-42
~
Test Conducted by B&R Materials Engmeerirq Lab.
Address: 3100 Clinton Drive. Houston. Texas per George Davsen Date March 9. 1978 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accorcance with the recuirements of Secten IX of the ASME Code.
gg BROWN & ROOT. INC.
(Manufacturert 3-14-80
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8606040154 860527 z.
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Weidirig Procedure Specification No 0808AA114 Det. 3-13-78 n,,i w 4
3-14-80 WELDING PROCESS (ES) 1 n== *""***=a Are TYPE Manum 1 2,
w/A TYPE N/A ia BASE METALS (QW-403)
POSTWELD HEAT TREATMENT (QW-40i)
P No.
Gr. No.
I to P No. 8 Gr. No.
1 Type W/A 3j Thickness Rang,
.18 7 thru 3. 5 IN. Temperature W/A
'F Pios Dia. Rang, Unlisited Time Range W/A G AS IQW-408)
FILLE R METALS (QW-404)
Shielding Gas 1.
Ar*an
["
F No.1.
6 2,
N/A p, cont Como.
100
[j A No.1.
8 2.
N/A Shielding Gas Flow Rate 20 M4"-
-CFH 1
SF A Soec. No.1. 5.9
- 2. M/A Puey Gas Areen Flow Rat,20 m. CFH AWS Class.No.1.ER308& 30SL
- 2. N/A Trailing Shielding Gas Composition M/A "1
Size of Ehetrode 1. N/A 2 N/A IN.
~
Siae of Filme 1 3/32. 1/8 2.
N/A IN. E LECTRICAL CH AR ACTE RISTICS (QW-409) t Electrod. - Flum Class N/A Current 1.
W 2.
M/A Consumabfe insert N/A Amps Range 1.
i nn-1 'In 2,
M/A
.T Y
Voits Range 1 I'1' 2.
N/A Tungsten Elec. Size / Type 1/16"-1/ 8 "/ L*Th-l o r 2
' 0 we'SITION (CW-405)
PO TECHNIQUE (CW-410) ai P sit' n S'r'n w r or We *e ia d l. se'1=
2
"'^
weiding Progression M/A Seed Width 1. 3/E 2.
N/A IN (Max.)
[
Orifice or Gas Cup sae tM4-1/2 2.
N/A IN.
~g PREMEAT(CW 4C6)
Initial and Interpass cleaning. Weldmg surfacas shall be wire brushed h
Preneet Temp.
60
'F (Min,)
or ground as required to remove slag, scale or other contaminants.
I intersau. Temo. Range UMM
- F Method of back gouging Are air and/or Crindint
>g Prenest bei91 60
- F Oesilletion 1.
W/A 2.
M/A IN.
JOINT CEStGN (QW-4C2)
Contact Tube to wort distance M/A IN.
Groove Oesiga Do"bl* 7 Multiple or Single Layer 1.
MutMete Joint Type CB Y**
Cp N/A 33 N/A (Per Side) 2.
M/A
., z Backing Matt Type -
N/A
'l iduttiple or single electrodes Ei"*1*
Trevel Speed (Range) 1.
2-4.0
- 2. M/A ip,y Peening Wa* 111 N*d Sketch / Comments K
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Cap:
1/8" land:
1/16" + 1/32".-0
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Precered oy Approved b o
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3-14-80 W'EL' DING ENGINEE'RIN DATE MAT ERIALS ENGINEERING DA1E
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HOUSTON, TEXAS 0808AA114
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CHANGE NOTICE PROCEDURE QUALIFICATION RECORD QUALIFYING WELDING PROCEDURE SPECIFICATION 4
ESSENTIAL VARIABLES CANNOT BE CHANGED.
CURRENT REVIg40NS ARE INDICATED BY CHANGE BARS.
i 1
WPS&QR REV.
DATE ORIGINATOR g Aff V POR 1
9-20-78
- 3. Bronicki r7 m
POR 2
4-1-79 D.
MmM E'.F (Av_/h WPCAPn?
3 6-18-79 J. Brenicki M M I'" Mhla#G WPS& POR 4
3-14-80 g$K,R2korv I_' 9 (8,.11AMs a
9 "2h 1 :
WPSPQR. REVISION NO.
OEscalaE THE CHANGE g
I PQR 1
Deletion of heat input parameters and addition of Westinghouse WCAP-8678 reference.
a e
ij PQR 2
Batyped on new form. Added the following information:
4 WPS number, joint sketch & dimensions, O.D. range qualified, I
thickness range qualified per process, electrode size, y
electrode-flux class., consumable insert, welding progression,
'J FWET type & time range, purge flow rate, bead width, 1
orifice or gas cup size. Changed " passes / side" to " multi or single layer", " number of arcs" to " multiple or single electrode". Deleted reference to " atmosphere trade name",
f
" backing", and "who by virtue of these tests meets welder performance requirements". Changed filler trade name to "N/A".
Information previously indicated under " oscillation" f
is entered under " bead width" and added "N/A" under oscillation. Changed shielding gas & purge flow rate fron R
20CTH min. to 20.
WPS 3
Deleted reference to supporting PQR and added peening, preheat maintenance and cup size range.
'h PQR 3
Change " thickness range qualified" to " deposited weld metal J
thickness". Added joint dimension information, tungsten size and type, paening and backgouging.
WPS/PQR 4
This document *has been reviewed for typographical and technical errors and corrected where necessary. The document meets all requirements of the code of record
(
at the date of qualification. Revisions of technical nature listed below are highlighted by change bar(s).
- REVISIONS MUST BE APPROVED BY THE MANAGER OF MATERIALS ENGINEERING OR HIS DESIGNEE m
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MMb HOUSTON, TEXAS
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0808AAll4 SUPPLEMENTAL TEST RESULT CHANGE NOTICE CURRENT REVISIONS ARE INDICATED BY CHANGE BARS.
APfgQVAL*
REV.
DATE ORIGINATOR
[F Ort A i e - [WG 1
9-20-78 J. Bronicki 2
4-3-79 D. Stupi
- f. 9fM% / Md, 3
6-18-79 J. Bronicki f.9./~n i Ws'/86 4
3-14-80 XM K. Rakozy f,// (G.fLiG
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REVISION NO.
DESCRIBE THE CHANGE 1
Deletion of heat input parameters and addition of Westinghouse WCAP-8678 reference.
2 Typed on new form.
I 3
Added resting laboratory lab test no., and testing date.
4 This document has been reviewed for typographical and technical errors and corrected where necessary.
The document meets all requirements of the code of jr
~.
record at the date of qualification. Revisions of technical nature listed belov are highlighted by change bar(s).
1[.
L l
l l 1
- REVISIONS MUST BE AMROVED BY THE MANAGER OF MATERIALS ENGINEERING OR HIS DESIGNEE
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MousroN.TEXA5 30AAP 14 praises Joe No.
SUPPLEMENTAL TEST RESULTS
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CHEMICAL ANALYSIS:
METHOD Wet Chemical PER ASTM E350-74 ELDi.
C Mn Si Ni Ho Cr N
Cb WELD
.013 131 35 938
.U 1936
.0586 (Il 2
SL4SITIZATICN 3
Two (2) specimens were sensitization tested in accordance with AS'D! A262-70, 3
Fractice E.
Specimens were examined at 20I magnification for presence of
-. microcracking. No fissures were present.
p h
MIC10 FISSURI
.1 Yj Ber.d cost were anmined at 101 magnification af ter bending to meet the acceptance criteria of " Interim Regulatory Guide 1.31." No fissures were present.
1 7
D ara-rtRx1Tz
.i O
n 1 -r tri=
=
d=== 4 = = 2 e c12>,oints <sia
.r side 3
- 1on,
,i the length of the procedure. qualification coupon. Territescope MIT/725 was 5
used and the following results noted:
j All positions ranged between 9.5 and 11.5 FN n
k Approxinate Delta Ferrite Content; 102 (Schaeffler Diagram per Figure 2433-1 4,
of the ASMI Section III Code) s u
a t
v.
4 T.
,s Test conducted by g&R Materials Engineering Lab.
Lab No.
78-42 Address: 3100 Chnten Drive. Houston, Texas i
George Dawson Date March 9, 1978 We certify that the statements in this record are corroet and that the test wefds were prepared, wided and testec it.ccordance with the above listed PCR and per requirernents of the listed code / standard (s).
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SSER Category 26
't'.
DCP1 1/31/85 2,I i
Draft 6
- i SSER 1.
Allegation Group: Mechanical and Piping Category No. 26, Use of Unqualified Welders i
A,(
2.
Allegation Number: AQW-2, AQW-3, and AQW-4 Y
('
3.
Cnaracterization:
It is alleged that:
f (a) Welders us'ed by Brown &' Root (B&R) were unqualified (AQW-2).
+f (b) Unqualified helpers are being used for safety-related welding e
Z (AQW-3).
y y
(c) Unqualified welders were being used (AQW-4).
Z
- E
- z g
4.
Assessment of Safety Significance: NRC Region IV (RIV) investigated
{
wbn.h sAllegatgand reported the results in Inspection Report (IR) c m_. f 50-445/79-11,79@-15,79-22,and79-20.
ur The NRC Technical Review Team i
6 (TRT) reviewed the allegations and the RIV responses, focusing 1:
attention on verifying the existence of an acceptable B&R welders l$
qualification program.
M i
d %r 5 ?
60 o n su The TRT interviewed B&R personnel n'
egarding both M
current and past procedures for qualifying welders. The TRT found as 9k WW 4h b e4?
[
,S thatB&R'sWelderQglificationProgramrequir that new and rehired j
welders prove that they were capable of perfonning the work which would be required of them at CPSES prior to being allowed to work onsite. The program required 41 welders to pass onecor more standard
'l
~
welder qualification tests.
D h.l. -g es,se '.;s,.u. a g' p s, ;,;,c.:.
.w,9 gg.; _,
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wwmemuNemerme-wme
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2 s.
These tests were performed at the Welder Q lification and Training Center (WQTC).
so t WQT stated estin the new p
~%crs,wbone correctly nd accor ing'to speci
-proce ttres The d
s
% g.
new welder' hest coupop from each qualification test had to meet L-W m.k W A b d.
required mechanical properties tests. Upon successful completion of
,.I each standard welder qualification test, the welder was certified to
.i d
[
make those welds which were in accordance with a specified group of
& wh b essential variables. G k d e.k %
b
{voM - n., u.dk Wk c4 k. j
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wd 7
The welders qualification matrix and the welders qualification log
']
ensured that only a properly qualified welder performed a 'specified weld. These documents, revised and reissued on a weekly basis, listed t
- m l
all currently qualified welders by name and symbol number and x
1 described the extent of each welder's qualifications. These docu s
also included a listing of the current welding proced cff specifications and standard tests. he craft forem2a J
verified that
[I the welders were qualified to perfonn the rhred work by reviewing these welder qualification logs.
5 T8T SA d-M ?.
' O O G O % D s ke [
fI f
I The TRT reviewed the qualification progra h selecting (a ' sample / weld,)
y ya FW 3-A, which is shown on 180 BRP-CT-1-RB-016-3 (containe ray).
g iM and reviewing all of the documentation associated with it. The weld
(*
s m \\e. % M casof2I t.w 'ne syoou d" Q
filler material log showed. ee+ four weldegorked on the original OD weld and on the two repairs that followed. Welding extended cver a y
h-period of several months. The weld filler material log also q.
7 tc M identified eldingproceduresthatwereused.(ogo2;,86a23 wc5*""}
wo 9
f
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Qph
. hdOMYL (END o
d 6 Wysphp $be/Si/d e* g7.J 5: Q 7-, yi, 7],,3 u
'5
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75iV=~~mvr wiE42sensMm.
b The TRT reviewed the welders performance qualification record for the week preceding the date each weld was made, and found that the record showed each of the welds was inade during the relevant period. The TRT f
also found that the procedure used for each weld qualified the weld which was made, and welders were correctly selected based on 3
qualifications shown in the appropriate welders qualification matrix.
7.3 i
The TRT then reviewed the perfomance qualification test results for
%y each of the welders, and found that the weld procedures followed in l,
the qualifying tests corresponded with those on the perfomance o
q g
qualification test results. g 66.% k %
1 db-The results of the TRT study of AQW-2 will be transmitted to one of Sj r
the two allegers by mail. Efforts are being made to arrange for a meeting with the other AQW-2 alleger. The originators of allegations AQW-3 and AQW-4 are unknown.
[
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f 5.
Conclusion and Staff Positions: The RT co g
B&R welders lificationproram1g nM the B&R Quality J
Assurance program, ich 9
' fo ode Section IX e
requirements. The TRT agreement with the results of the k
Region IV ins on which concluded that existing welder's quaJi cation program is acceptable.
Accordingly, these allegations have neither safety significance nor generic implications.
G A
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Actions Required: None.
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4 8.
Attachments: None s
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9.
Reference Documents:
3 1.
irs 79-22, 79-15, 79-11, 79-20 and WDC 630321.
4
'4 2.
NOT Radiographic Report, RT 12378.
S 51 3.
VT Thickness Report No. 0439.
-11 1
4.
Weld. Filler Material Log No. 630321.
1l 5.
Weld Data Card No. 493.
j 6',
Weld Filler Material' Log No. 493.
l fl 7.
Performance Qualification Tests BHI-88021-RF, APL-88021-RF,
.T l
BJI-88021-RF, and AZC-88021-RF.
tj 8.
Welders Qualificatio'n Matrix for July 22, 1984 through July 31, 1984.
9.
Weldcrs Performance Qualification Records for the weeks of 3
g July 18, 1980, August 27, 1979, and March 17, 1980.
- 10. Performance documents as follows:
(a) ASME Section IX Code d
(b) B&R Procedure WES-031 0
l (c) 150 BRP-CT-1RB-016-3.
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- 10. This statement prepared by:
~ 7/31/84 R. Hubbard Date TRT Technical Reviewer Reviewed by:
L. C. Shao Date Group Leader e
7 Approved by:
V. Noonan Date 9
Project Director
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The TRT reviewed the welders perfonnance qualification record for the Week y-d' ;; th: 1.te each weld was made, and found that the record 4
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showed each of the welds was s:ade during the relevant period. The TRT
"~
also found that the procedure used for each weld qualified the weld which was made, and welders were correctly selected based on qualifications shown in the appropriate welders qualification matrix.
The TRT then reviewed the perfonnance qualification test results for each of the welders, and found that the weld procedures followed in the qualifying tests corresponded with those on the performance qualification test results.
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The results of the TRT study of AQW 2 will be transmitted to on
.1 e of the two allegers by mail.
Efforts are being made to arrange for a
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meeting with the other AQW-2 a11eger.
The originators of allegations J
AQW-3 and AQW-4 are unknown.
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Actions Required: None. ~
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Attachments: None 9.
Reference Documents:
1.
irs 79-22, 79-15, 79-11, 79-20 and WDC 630321.
2.
NDT Radiographic Report, RT 12378.
3.
YT Thickness Report No. 0439.
4.
Weld Filler Material Log No. 630321.
5.
Weld Data Card No. 493.
6.
Weld Filler Material Log No. 493.
T Performance Qualification Tests BHI-88021-RF, APL-88021-RF,.
BJI-88021-RF, and AZC-88021-RF.
8.
Welders Qualificatio'n Matrix for July 22,1984.through July 31, 1984.
9.
Welders Performance Qualification Records for the weeks of July 18, 1980 August 27, 1979, and March 17, 1980.
- 10. Performance documents as follows:
~
(a) ASME Section IX Code (b) B&R Procedure WES-031 (c) 150 BRP-CT-1RB-016-3.
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- 10. This statement prepared by:
7/31/84 R. Hubbaro Date TRT Technical Reviewer Reviewed by:
L. C. Shao Date g
Group Leader J
Approved by:
I V. Noonan Date Project Director 2
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3 SSER Category 26 DCP1 3/18/85 Draft 8 SSER 1.
Allecation Group: Mechanical and Piping Category No. 26, Use of Unqualified Welders 2.
Allecation Number: AQW-2, AQW-3, and AQW-4 3.
Characterization:
It is alleged that:
ACxo t(
Act.D-l, VHu.)-S, d by Brown & Root (B&R) weqe unqualified.
(a A0W-2 Welders use Unquaifiedhelpers/a9beingus/
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(b) AQW-3 ed for safety-relatea elding/.
(c) AQd-4!Unqualif welders were being used.
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4 Assessment of Safety Sicnificance:
(AQW-2)(AQW-3)(AQW-4)iThe three q4 allegations were primarily concerned with unqualified welders. The TRT reviewed the welder qualification program to detennine if unqualified g
welders could have been used for production welding.
The TRT reviewed the documentation used to control the use of qualified welders during production welding and found that a welding procedure
@k specification (WPS) is prepared in accordance with'B&R procedure WES-30. The WPS establishes the welding parameters to be used and methods included in the production of a weld joint.
pgem pM thA W TA, The schedule of, standard tests,,v ceris described in B&R procedure WES-016,.
s and is listi gmof s't9ard pehmance-quaFricatiea:estsstnat are
('
inreffect.
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i SSER Category 26 j
DCP1 3/18/85 Draft 8 SSER 1.
Allegation Grouo: Mechanical and Piping Category No. 26, Use of Unqualified Welders 2.
Allegation Number: AQW-2, AQW-3, and AQW-4 1
3.
Characterization:
It is alleged that:
ACxo L(
AntD-4 49ta-5, d by Brown & Root (B&R) weqe unqualified.
(a AQW-2 Welders use Unqiia'ifiedhelpers<a%beingus/ed for\\
\\\\
safety-rel ate (b) AQW-3 belding; (c) AQh-4!Unqualif welders were being used.
v 5Q,u ht-!R GO W W V S W IW 0
us u.
. k 4.
Assessment of Safety Significance:
(AQW-2) (AQW-3) (AQW-4)'-The three q4 allegations were primarily concerned with unqualified welders. The TRT reviewed the welder qualification program to determine if unqualified p
welders could have been used for production welding.
/ 4 The TRT reviewed the documentation used to control the use of qualified welders during production welding and found that a welding procedure specification (WPS) is prepared in accordance with'B&R procedure WES-30. The WPS establishes the welding parameters to be used and methods included in the production of a weld joint.
ppm pt.uAcWA W The schedule of, standard tests sT ed in B&R procedure WES-016,
s ofs'tMardie mance-qu'alEficatil5iidestssthat are and).isalistigm inreffect.
23
/
,. 4 3
The TRT also found that each welder must complete a performance
~ qualification test in accordance with an approved B&R WPS by producing a qualification test weldment.
0
+
9 Tne welder qualification matrix, as defined in paragraph 2.1.3 of B&R 3m v
\\
procedure WES-016, establishes a cross reference between the WPS and
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schedule of standard tests. The welder performance qualification record lists the standard tests a welder has successfully completed.
j 11 6
lag <^scwA OGs e% w &c.<o iW lL'
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1 B&lLp.cocedure-WES-015 5t Lei-- thet the welder qualification matrix and
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aus-
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the welder perfomance qualification record e""
'e-distributed on a h
weekly basis. The documents identify all currently qualified welds by
.d
.r name and describe the extent of each welder's qualifications.
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4 0-TRT eviewed.t k een; ei dec c,tati h af a ty cal weld
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The weld filler material log 630321 listed the symbols of the four e
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welders who worked on the original weld and on the two repairs that l-[g followed. The weld filler material log also identified the two l i>
welding procedures that were used (88021, 88023).
2 The TRT reviewed the welders perfomance qualification record for the l
- f-week each weld was made and found that the record showed each of the
(
( welds was made during the relevant period.
i The TRT also found that 1
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the procedure used for each weld qualified the weld which was made,
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and welders were correctly selected based on qualifications shown in the appropriate welders qualification matrix. The TRT then reviewed
'the perfomance qualification test results for each of the welders, j
and found that the weld procedures followed in the qualifying tests 2
corresponded with those on the performance qualification test results.
- V x]
The TRT determined that a program is in place which can control the f
use of qualified welders during production welding.
5 2
R n'Iiy iew MosiTn'9dnspection i
reports:
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AgW-2_
MY 79'O M N
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The conclusions reached' IR E dated iTdly Z,1979'and-IR-9-22 d
n!-
dated November 27, 197 sta welders must be qualified for the I
3 ASME Code or th AWS. Th had verifie r viously that the site
- J weldin ualification program is in full compliance wi ASME Section 3i
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Tt e Region IV c nelusions stated in I 79-11 dated May 10, 1979 are 3
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f basically the ame as covered inf!R-79 15.
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l' A(IW-4 Ilt-79-20 dated October 4 1979 also concluded that no major fg de(rttiencies had been identified in the welding program.
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} R The TRT also found that each welder must complete a perfomance
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nd The welder qualification matrix, as defined in paragraph 2.1.3 of B&R i
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procedure WES-016, establishes a cross reference between the WPS and Y
f schedule of standard tests. The welder perfomance qualification 3) record lists the standard tests a welder has successfully completed.
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t B&llar.ncedur: BES 010 si..t.=& tiiet the welder qualification matrix and
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2 the welder perfomance qualification record *" ' distributed on a h
weekly basis. The documents identify all currently qualified welds by e
i name and describe the extent of each welder's qualifications.
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M TRT eviewed.t w evn; el de; :ntati. Of a ty ical weld l
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The weld filler materici log 630321 listed the symbols of the four
]
welders who worked on the original weld and on the two repairs that
.I followed. The weld filler material log also identified the two g
w welding procedures that were used (88021, 88023).
4 The TRT reviewed the welders perfomance qualification record for the week each weld was made and found that the record showed each of the N,. ;
(
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V the procedure used for each weld qualified the weld which was made,
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and welders were correctly selected based on qualifications shown in the appropriate welders qualification matrix. The TRT then reviewed
'the performance qualification test results for each of the welders, and found that the weld procedures followed in the qualifying tests a
corresponded with those on the performance qualification test results.
ii 1
The TRT determined that a program is in place which can control the h
use of qualified welders during production welding.
'd Re n'I v.iew e4Hniii@pection
,l reports:
AQW-2 kMY
? 9 '7.N
?
y y
7-
.if The conclusions reache i IR-79-15 dated UdlyT979'and-IR-19-22
.t E
dated November 27, 197 stat welders must be qualified for the d
is ASME Code or th AWS. Th had verifie r viously that the site weldin fication program is in full comp 1"aace w th ASME Section m
x '
.I.
N f
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a j/
AQ'd-3 h
Tt e Region IV c nelusions stated in I 79-11 dated May 10, 1979 are
/
basically the :ame as covered inf!R-79 15.
?j A0W-4
/
IR-79-20 dated October 451979 alsoconclude{thatnomajor derttiencies ha\\ een identified in the welding program.
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1, a The conclus ns rea d in the i ection re s cover he total weldin rogI The eviewed on y portions of the program.
/
During a meettn' on March 6 71985, the a eger fu Thed'% e name fa a
we der h nside 4 to e unq a415t pt>> #
v The alleger stated that, as a boilemaker foreman, he had been
.7$'
unsatisfied with the work being done by a welder in his crew and had e
asked that the welder be reevaluated. He understoood the welding a
y qualification training center (WQTC) determined that the welder was unqualified. The alleger stated that the general superintendent told the WQTC supervisor that, if the welder was not requalified by the end 4
of the week, the supervisor would be teminated. The alleger did not i
know the results of the action.
,13
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?,
The TRT detemined that the individual named by the alleger was a
e employed by B&R from 1978 to 1982.
&)
lii E
A record of the perfomance qualification tests passed by the h
individual is as follows:
L' 10-16-78 56 SS Pipe Weld ii 4-20-79 C6 & A5 CS Pipe Weld 1-18-80 C11 CS Butt Weld 6-17-81 S12 SS Pipe Weld
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On 1
l 4 November 10, 1981, an interoffice memorandum indiated that the n
welder had two consecutive rejects in one lot of welds and was told to J
d report to the welder qualification training center for training and J
recertification. The memorandum suspending the welder was sent to all involved parties plus the weld shacks, thus prohibiting him from
.9
'd welding at the site.
9 d.
After several days of reevaluation, a memorandum was issued on N
9 November 19, 1981, stating that the welder had failed the y
requalification test. A connent said, "This welder was given a 2
20-hcur evaluation and detennined incapable of performing acceptable quality welding in the field. Welder sent back to field without qualifications upon joint' WQTC eneral foreman reconnendation."
g l
{ (AOUDNT WA ~
)
welder returned to wor On J,anuary 16, 1981, he took and passed est e TRT w told tha AIe agreement was made between S
the WQTC supervisor and the welding foreman that the welder be only lb
(
15,1982, AL A
{
y allowed to wel socket fillet welds. On January M passed A[ test A8 ch allowed him to do flat plate welds. The TRT was told ster,04 2j that this test was often used to certify welders 'dertmf work on
'w temporary supports. On January 25,1982, he 444h passed the C11 butt
[
weld test. The welder left B&R employment on July 19, 1982.
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The TRT detemined that, as the alleger has stated, the welder. did o
fail the recertification test. HowasneNG (i_gd-to-weld i
Ta ptG\\tphe paNeMina tests which_. -
would. indTctte-thet1re'iTo'rked-onNquai ny or wari d
V
, e WTQC superv s A
n The
, who the alle r el ms s to ave been terminated if the we as not retep.ified, till employed the i
k "Y*f }
The TRT found no safety significance in the allegation. 9 WS&
Theariginators cf-diagaHn AQW-3 and AQW-4 are unknown. N'W (ped &
h W
v
]
5.
Conclusion and Staff Positions: The TRT determined that a program is in pl ace whi ch can-cen t.rel th- = 1 's-tL6- 0 S 6= qualified wel ers during N D. hts' 96 enot*
,il Araduction weldg The allegation are without safety significance.
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6.
Actions Required: None.
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[f 8.
Attachments: None
./
6 9.
Reference Documents:
1.
irs 79-22, 79-15, 79-11, 79-20 and WDC 630321.
2.
NDT Radiographic Report, RT 12378.
O g
3.
VT Thickness Report No. 0439.
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4.
Weld Filler Material Log No. 630321.
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5.
Weld Data Card No. 493.
6.
Weld Filler Material Log No. 493.
7.
Performance Qualification Tests BHI-88021-RF, APL-88021-RF, i
BJI-88021-RF, and AZC-88021-RF.
8.
Welders Qualification Matrix for July 22, 1984 through July 31, 1984.
j 9.
Welders Performance Qualification Records for the weeks or
)
July 18, 1980, August 27, 1979, and March 17, 1980.
')
- 10. Performance documents as follows:
ii (a) ASME Section IX Code (b) B&R Procedure WES-031
- m (c) 150 BRP-CT-1RB-016-3.
h g
- 10. This statement prepared by:
J R. Hubbard Date
{
TRT Technical Reviewer Reviewed by:
L. C. Shao Date Group Leader Approved by:
V. Noonan Date Project Director l
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OCP1 SSER Category 26 j
Draft 8 3/18/85 jj SSER 1.
X11egation Group: Mechanical and Piping Category No. 26, g
Use of Unqualified Welders Aqw-l %
A 2.
Allegation Nurnber: AQW-2 AQW-3, and AQW-4 R
S 4
. s } '[s. d A*
3.
Characterization:
It is alleged thaty uSP 31.
g-j (a) AQW-2 Welders used by Brown & Root (B ere unqualified.
(
= b-Unqualified helpe e being used for safety-related welding.
ii (c). AQW-4' Unqualified welders were being used.
1 Assessment of Safety Significance:} ( QW-2) AQW-3)(AQW-4) The 4.
}
j allegations were primarily concerned with unqualified welders. The TRT reviewed the welder qualification program to determine if unqualified welders could have been used for production welding.
l The TRT reviewed the documentation used to control the use of qualified welders during production welding and found that a welding procedure specification (WPS) is prepared in accordance with B&R procedure WES-30. The WPS establishes the welding parameters to be 'used and methods included in the production of a weld joint.
The schedule of standard tests is described in B&R procedure WES-016 n effect.
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'The TRT also found that each welder must complete a perfonnance t(ualification test in accordance with an approved B&R WPS by producing
~
a qualification test weldment.
H The welder qual,1fication matrix, as defined in paragraph 2.1.3 of B&R e
7 procedure WES-016, establishes a' cross reference between the WPS and schedule of standard tests. Th'e' welder perfomance qualification
-s Q
record lists the standard tests a welder has successfully completed.
?
W 7
3 f
m y
pR procedure WES-016 states that the welder qualification matrix and the welder performance qualification record shall be distributed on a g
[a weekly basis. The documents identify all currently qualified welds
.j n me the extent of each welder's qualiEr.24 s
/ vn.
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~
To verify that documentation was available to control production j
~
y,.:
.1 welders, the TRT reviewed the control de:umentation of a. typical weld N
- f (FW-3A-ISO 1808RP-CT-1-RB-016-3). )he TRT did not attempt to verify the accuracy of infomation in the documentation.
1 o
4
,.y M
The weld filler material log 630321 listed the symbols of the four y
welders who worked on the original weld and on the two repairs that g
.I followed. The weld filler material log also identified the two L
weldingproceduresthatwereused(88021,88023).
The TRT reviewed the welders perfomance qualification record for the week each weld was made and found that the record showed each of the welds was made during the relevant period. The TRT also found that
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r the procedure used for each weld qualified the weld which was made.
and welders were correctly selected based on qualifications shown in
})
.the appropriate welders qualification matrix. The TRT then reviewed g
the perfonnance qualification test results for each of the welders, j
and found that the weld procedures followed in the qualifying tests corresponded with those on the perfonnance qualification test results.
N i
Q The TRT detennined that a program is in place which can control the O
5 use of qualified welders during production welding.
2)
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P w
Regi ed the allegations in the following inspection
?
fj
[ ports:
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AQW-2 Y
j The conclusions reached in IR-79-15 dated July 2, 1979 and IR-79-22' i.
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dated November 27, 1979 stated that welders must be qualified for th'e ASME Code or the AWS. The RR1 had verified previously that the site,
e$
welding qualification program is in full compliance with ASME Sec'. ion s
IX.
'Ag AQW-3 w
1 The Region IV conclusions stated in IR-79-11 dated May 10, 1979 are y
j basically the same as covered in IR-79-15.
AQW-4 IR-79-20 dated October 4, 1979 also concluded that no major deficiencies had been identified in the welding program.
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we ding pr\\ logram,\\ l greviewedjonlypor ha q%
li V
\\l During a meeting on March 6,1985, the alleger furnished the name of a welder he considered to be unqualified.
i:
5
?
The alleger stated that, as a boilemaker foreman, he had been g
unsatisfied with the work being done by a welder in his crew and had f
asked that the welder be reevaluated. He understoood the welding qualification training center (WQTC) detennined that the welder was 1
jf unqualified. ihe alleger stated that the ganeral superintendent told p
the WQTC supervisor that, if the welder was not requalified by the end
,a of the week, the supervisor would be tenninated. The alleger did not 3
know the results of the action.
- 8 t
N The TRT detennined that the individual named by the alleger was
^ ;,
y employed by B&R from 1978 to 1982.
15 A record of the performance qualification tests passed by the individual is as follows:
'a h
10-16-78 56 SS Pipe Weld 4-20-79 C6 & A5 CS Pipe Weld
~
!y ADNQ MY
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5 November 10, 1981, an interoffice memorandum indiated that the 3
welder had two consecutive rejects in one lot of welds and was told to report to the welder qualification training center for training and recertification. The memorandum suspending the welder was sent to all
- i involved parties plus the weld shacks, thus prohibiting him from welding at the site.
4 2
3 After several days of reevaluation, a memorandum was issued on November 19, 1981, stating that the, welder had failed the n
- J requalification test. A coment said, "This welder was given a a
5 20-hour evaluation and determined incapable of performing acceptable quality welding in the field elder sent back to field witho'
.:j M0aiifications upon joint WQTC pipe general foreman recomendation."
y k
t g
1 Thewelderfeturnedtowork. On January 16, 1981, he took and passed n
hest S6{fthe TRT was told that a verbal agreement was made betweeN S
he WQTC supervisor and the welding foreman that the welder be only
?
llowed to weld socket fillet welds.]On January 15, 1982, he passed y
test A8 which allowed him to do flat plate welds.
TRT was told f
that this test was often used to certify welders do ing work on x
temporary supports. On January 25, 1982, he passed the C11 butt weld test. The welder lef t B&R employment on Tuly 19, 1982.
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o e
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The TRT detemined that, as the alleger has stated, the welder did
>l fail the recertification test. He was not recertified to weld innediately. At a later time he passed certain welding tests which f
would indicate that he worked on a lower quality of work.
j The WTQC supervisor, who the alleger claims was to have been' l
teminated if the welder was not recertified, is still employed at the I
same position.
I l
The TRT found no safety significance in the allegation.
j The originators of allegations AQW-3 and AQW-4 are unknown.
t i*
l S.
Conclusion and Staff Positions: The TRT detemined that a program is l
in place which can control the use'of qualified welders during production welding. The allegatior6are without safety significance.
6.
Actions Required: None.
8.
Attachments:; None 9.
Reference Documents:
1.
irs 79-22, 79-15. 79-11, 79-20 and WDC 630321.
2.
NOT Radiographic Report RT.12378.
I 3.
VT Thickne'ss Report No. O'439.
- " '~ "* w
.;; m ; m.m e m +:nc
=n x=:v
'at :...
' =,
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j '
4.
Weld Filler Material Log No. 630321.
'5.
Weld Data Card No. 493.
" 6., Weld Filler Material Log No. 493.
]
7.
Performance Qualification Tests BHI-88021-RF, APL-88021-RF, BJI-88021-RF, and AZC-88021-RF.
8.
Welders Qualification Matrix for July 22, 1984 through July 31, 1984.
9
+
9.
Welders Performance Qualification Records for the week's of s.
July 18, 1980, August 27, 1979, and March 17, 1980.
- 10. Performance documents as follows:
h (a) ASME Section IX Code 3
(b) B&R Procedure WES-031 (c) 150 BRP-CT-1RB-016-3.
m e
N 9
- 10. This statement prepared by:
R. Hubbard Date TRT Technical Reviewer f
Reviewed by:
I.. C. Shao Date
.q Group Leader 5
5 Approved by:
V. Noonan Date Project Director
?
1 9
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1
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9 9
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at -*RhjeE{._: * =b J TD"'
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SSER Category 26 f
DCP1 h
3/18/85 l
Draft 8 f E
' f SSER v
(
3.a g
1.
Allegation Group: Mechanical and Piping Category No. 26, g.
Use of Unqualified Welders 5
5 2.
Allegation Number: AQW-2, AQW-3, and AQW-4 q
3, CMWh :
ry-r s 4.u 5060 M +$57 i A. Q t# - 2, A-4,th - 3, 4.cas.
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~QM'a11egations were'primarily concerned with unqualified welders. The TRT reviewed the welder qualification program to detemine if unqualified welders could have been used for production welding.
The TRT found that welder training occurs at the B&R Welder Qualification and Training Center. The TRT learned from the B&R Training Center supervisor that the purpose of the work done at the center was to assist welders in preparing to take the perfomance qualification tests (PQT). THd,,@STS M__.6@*.$._P.
l~
@ A 99 W60 6 lit. suGw prteC&ou M WSct+t e.,4wsev W mo$T
(> rte sie & A n Ac e6 9 T M LG TYST w 6-t. om 6 nsTi
~
.The TRT reviewed the documentittien used to control the'use of qualified
~~
~
g
. welders during production welding and found that a welding procedure u
specification (WPS) is prepared in accordance with B&R procedure d
WES-30. The WPS establishes the welding parameters to be used and it i
.,. methods included in the production of a weld joint.
g
_ _ _ _F01A-85-59 27
%__m____
.., _ _ ~. _.. _.
= - --
2#
The welder qualification matrix, as defined in paragraph 2.1.3 of B&R procedure WES-016, establishes a cross reference between the WPS and schedule of standard tests. The welder perfomance qualification record lists the standard tests a we, der has successfully_compl_eted.
l TO A S4ur26*
T'n#r wd-t.0611 S o u t.
p&rtg.o k w s<-crud TIi6Y A4& @Uw f-t 60 T0 00
(
w'
_/the welder qualification matrix and 4-f.4 the welder perfomance qualification record 6 distributed on a weekly basis. The documents identify all currently qualified welds by
_.. name and describe the extent..of_each welder's qualifications.
The weld filler material log 630321 listed the symbols of the four welders who worked on the original weld and on the two repairs that followed. The weld filler material log also identified the two welding procedures that were used (88021, 88023).
The TRT reviewed the welders perfomance qualification record for the week each weld was made and found that the record showed each of the welds was made during the relevant period. The TRT also found that the procedure used for each weld qualified the weld which was madC ~
R
~
~
~ ~
and welders were correctly selected based on qualifications shown in the appropriate welders qualification matrix. The TRT then reviewed the performance qualification test results for each of the welders, and found that the weld procedures followed in the qualifying tests corresponded with tho_se on the perfomance qualification test results.
'ihe TRT detemined that a program is in place which can control the i
use of qualified welders during production welding.
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A t.s o c o oe.t. uoco au t (L 'M -t C 04xce T ut.ef 21 I 9 % Avo :.c(1-79-22 04.wuo t\\]ov. t?, a4 ')4 T~lk1Vr TM& SnTt v) Gr u) Off-CeuA-t-IC % 4 Vion?
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_ __ /46-edxistGdrf.00 70 86 ut.) Guns /AGC,
~ ~ ~ ~
The alleger stated that, as a boilemaker foreman, he had been unsatisfied with the. work being done by a welder in his crew and had asked that the welder be reevaluated. He understoood the welding qualification training center (WQTC) detemined that the welder was unqualified. The a11eger stated that the general superintendent told the WQTC supervisor that, if the welder was not requalified by the end of the week, the supervisor would be teminated. The alleger did not know the results of the action.
The TRT detemined that the individual named by the alleger was employed by B&R from 1978 to 1982.
l A record of the performance qualification tests passed by the individual is as fo'llows:
~
10-16-78 S6 SS Pipe Weld 4-20-79 C6 & AS CS Pipe Weld 1-18-80 C11 CS Butt Weld 6-17-81 S12 SS Pipe Weld I
4^
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November 10, 1981, an interoffice memorandum indiated that the welder had two consecutive rejects in one lot of welds and was told to report to the welder qualification training center for training and recertification. The memorandum suspending the welder was sent to all
~.
involved parties plus the weld shacks, thus prohibiting him from welding _at the site.
h prt4t. $Ev'61fM. O%S at-tb&VA<UAv' ton i y mGrwarfAniouM f
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7Nd-Trzr aMd A
-/that aw agreement was made between
'g 7064 the WQTC supervisor and the welding foreman that the welder be only A1 YH6-wek0%
1 d
allowed to weld socket fillet welds. On January 15, 1982, We passed
?.;
The TRT was told
[>pr teet A8 which allowed him to do flat plate welds.
2 that this test was often used to certify welders d g work on temporary supports. On January 25, 1982, he symph passed the C11 butt weld test. The welder left B&R employment on July 19, 1982.
- 9
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6.
Actions Reouired: None.
f 8.
5ttachrnents: None 9.
Reference Documents:
1.
irs 79-22, 79-15, 79-11, 79-20 and WDC 6303L1.
l 2.
NDT Radiographic Report, RT 12378.
I 3.
VT Thickness Report No. 0439.
t Weld Filler Material Log No. 630321.
4.
l
[
5.
Weld Data Card No. 493.
6.
Weld Filler Material Log No. 493.
7-Perfomance Qualification Tests BHI-88021-RF, APL-88021-RF,
)
BJI-88021-RF, and AZC-88021-RF..
8.
Welders-Qualification Matrix for July 22, 1984 through July 31, 1984.
1.~
l 9.
Welders Performance. Qualification Records for the weeks of July 18,1980, August 27, 1979, and March 17, 1980.
I
- 10. Perfomance documents as follows:
(a) ASME Section IX Code I
~
(b).B&RProcedureWES-031 (c) 150 BRP-CT-1RB-016-3.
.3..
.}.;
- M;'
i 9
- 10. This statement prepared by:
-.c.
R. Hubbard Date TRT Technical Reviewer a-Reviewed by:'
?.
L. C. Shao Date
?J -
Group Leader W'.
[$, '
~
f Approved by:
V. Noonan Date
~
Project Director E-N '. --
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DCP1.- SSER Category 26 g
3, 4
3 j
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- 3/18/85 Draft 8 2.
6 SSER A
\\
1.
Allegation Group: Mechanical and Piping Category No. 26, f
Use of Unqualified Welders T
l.]
2.
Allegation Number: AQW-2 AQW-3, and AQW-4
.i p
3.
Characterization: It is alleged that:
}
)
(a) AQW-2 Welders used by Brown & Root (B&R) were unqualified.
(b) A0W'-3 Unqualified helpers are being used for safety-related
~
welding.
~
(c) A0W-4 Unqualified welders were being used.
.]
g 4.
Assessment of Safety Significance: (AQW-2)(AQW-3)(AQW-4) The three j
allegations were primarily concerned with unqualified welders. The j
TRT reviewed the welder qualification program to determine if unqualified 1
welders could have been used for production welding.
h 1
The TRT reviewed the documentation used to control the use of qualified welders during production welding and found that a welding procedure j
specification (WPS) is prepared in accordance with B&R procedure 1
s WES-30. The WPS establishes the welding parameters to be used and 5
3 methods included in the production of a weld, joint.
b 3
The schedule of standard tests is described in B&R procedure WES-016 A
and is a listing of standard perfomance qualification tests that are
,f f
(
in effect.
a j
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November 10, 1981, an interoffice memorandum indiated that the welder had two consecutive rejects in one lot of welds and was told to 0
" report to the welder qualification training center for training and j
recertification. The memorandum suspending the welder was sent to all involved parties plus the weld shacks, thus prohibiting him from
.n welding at the site.
1
.(
'f After several days of reevaluation, a memorandum was issued on 4h November 19, 1981, stating that the welder had failed the 3
~
l'f requalification test. A casunent said, "This welder was given a 20-hour evaluation and determined incapable of performing' acceptable w
quality welding in the field. Welder sent back to field without j
qualifications upon joint WQTC pipe general foresan recommendation."
G
.b
.hj The welder returned to work. On January 16, 1981, he took and passed
$[a test S6. The TRT was told that a verbal agreement was made between p
4 1
y the WQTC supervisor and the welding foreman that the welder be only O
pt allowed to weld socket fillet welds. On January 15, 1982, he passed M* test A8 which allowed him to do flat plate welds. The TRT was told d
ar,
i c
- that this test was often used to certify welders doring work on y
p.
d temporary supports. On January 25, 1982, he again passed the C11 butt L'n d
weld test. The welder left B&R employment on July 19, 1982.
7; l
f i.&5A 1 d' @ M h q%)f. h Cer- -.. c, y a m.c( %.: _ i
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[e TRT determined tha, as the al eger has stated, the welder did i
~
fail the recertification test. He was not.recertified to weld
[
issnediately. ~ At a later time he passed certain welding 1.asts which would indicate at he worked on a 1 r qua it of work.
t W
i lI The WTQC supervis
, who the alleger claims was to have been terminated if the welder was not recertified, is still employed at the al}
same position.
k 1
h The TRT found no safety significance in the allegation.
(5
)
i
~
g The originators of allegations AQW-3 and AQW-4 are unknown.
3 L Conclusion and ' Staff ' Positions:- The TRT determined. that a program is in place-which can' control the use of qualified welders.during
~.
production welding. The allegation are.without safety significance.
1
- 6. Actions Required: k. 70LC. E a't +u. N P '*~~*
f
-r~
,b
'8 Attachments: None.
p.'
9.
Reference Documents:
,C
$P
'1 irs 79-22, 79-15, 79-11, 79-20 and WDC 630321..
af..
@$T,V 2.
NDT Radiographic Report, RT 12378.
3
.c
{%?
3.
YT Thickness Report No. 0439.
t
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tney gave it to some kic and tney sent him down there witn a grinuer to grind tne weld. So I guess and and g hit 2
3 this place about the same time and he was getting set up.
j g wanted to see his paperwork and he looked at it and 4
5
.said lacx of fusion.
So he asked him what is lack of 6
fusion?- Well, the kid didn't have the faintest idea what 7
lack of fusion meant.
g went berserk and he came running down 8
9 in the office and said how can they send a guy down tnere 10 to weld out sometning, or to grind something out and he 11 doesn't even Know wnat he is looking for.
12 So they got tnat straightened out. They eitner 13 told him what it meant or tney sent somebody else down there or something.
Anyway, they got it ground out and I
14 ll 15 welded the thing back up and it passed the second or third 16 or fourth X-ray, whatever it was.
So this is this I,
17
. paperwork glob that is floating along.
18 Somehow, somebody, and it might have been the 19 same xid got anold of tnis paperwork again, and he didn't 20 botner to read the part at the bottom, you know, that it 21 had been fixed, but he saw this " lack of fusion," an ha 22 and how he knows what it means. So go goes down and grinds 23 it out again, a good weld.
This gets down to the supervisors not watching 24 their kiddies are doing,F0lA 85 59L' 25 what vou Know.
They just turn TAYLOE ASSOCIATES i
1s1s a sum. n.w. - sum scos l
WASHINGTON. D.0.
20006 4
l f2C2: 293 39s0 M
.;"'I
& W~
$ Y~M 25
.~
v.
1 So we got Brown and Root between a rock and a e
s i
2 hard spot, and Brown and Root talked TUCI, I, guess it was, 3
or wnatever, into deleting tne ANSI standard th W iney had 4
.comditted themselves to for housekeeping.
They just done 3
,away with it.
That is the same thing as they are going to 6
adhere to an ASMI section in whatever it is for the 7
reactor vessel welding, and if they can't meet the 8
criteria,,tnen they are just going do away with the E
9 standards and do anything they want to do.
If they don't
?
.]
10 have a standard to go by, then they can basically do what 11 they want to, and that is what they did on that
{
12 nonsekeeping routine.
[
13 MR. HERR:
Well, h did you bring this to
..\\
14 someone's attention, this guy that intimidated you?
i i
15 M:
Yes, sir.
, {l MR. HERR:
Who intimidated you?
16
.j 17 6:
I think the guy's name was 6 4
18 m
19 MR. HERR: M and he worked for Brown 20 and Root?
'O 21 6
I think he worked for TUCI.
I 22 MR.
.r. ERR:
Be worked for TUCI. And how did he 23 threaten you exactly?
6 I guess they said we were picking 24 25 at too mucn stuff.
I don't remember the exact words any TAYLOE ASSOCIATES 1625 1 STRIIT, N.W. - SUITI 1004 WASHINGTON. D.C.
20006 l
(20T; 293-3950 l
ed.'Da.bM$.*44e:. shim 2NMJdiE ~p:$,40.r4A % j., d.shs*< tic.cCd5L di' s;:enicie h. i,
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26
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1 more.
I got him upset some other time when I found a
.i
['
mistare in a PSAR and wrote a thing on it.
a f
3 (At this point i'n the proceedings h
4 again goes to his files and removes a document. )
}
5 m
Be told me, he said it wasn't.his i
y 6
job to worry about that shit.
Be just was there to build 7
it.
Sometimes with that setup they had there it was kind 4.
i; 8
of hard to tell exactly who worked for who at any given
.f 9
9 time.
h 10 MR. HERR: We will try to identify tnis name to a{i 11 see who he worked for, but how did he threaten you? I mean
$~l t2 wnat did he say to you that caused you to be intimidated?
h'{,
13 m
We had a big argument.
'k -
~
14 MR. HERR:.
All right. I understand you had an
.c.
15 argument with him, but did he say he was gcring to beat you h
16 up?
17 N
No. People don't say that to me 18 more unan once.
iwf 19 MR. GRIFFIN:
Did this guy threaten to fire 3
20 you?
k 21 N Be said th'at we snould stay in our 14 22' own area of wnat we are taking care of and not get into
}
23 all other shrts of things happening.
That is an unrelated 3
d 24 subject, but I found a mistake in the FSAR and. just 25 thougnt I would bring it 'to their attention if it was a e
I N
A TAYLOE ASSOCIATES h
\\.
16251 STREIT. N.W. - SUITE 1004 k
WASHINGTON. D.C.
20006 (2023 293 3950 v
i I
1,
- a. ammx=
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won't happen again.
.7/ygg n
So I started to go to Tanley and then 1
?
3 realized in North Carolina if I did I woule probaoly have 4
gotten run off, and tnen I just wanted to see how far 5
, hese pecple was going.
In North Carolina I thought t
6 somebody would come along behind and straignten everything
- ?
H out with little white gloves on and stuff, but that isn't
-]
8 the way it wor <ed.
We was tne ones dcing it. So I -.: s t 9
4 wanted to see how far tney would go and stuff, h
10 So what you need to do is taxe a little UT
.a 11 test and run along enere and find the thickness of your
's
.4..J lg-weld.
s 13
{'
We also han'a welder in th,ere.
He was a real
- a
(
14 bad welder.
He would cold lap it. He woulcn't let it e
'4:
15 penetrate.
Then when you weld it over, you could grind it e.*
16
- g off and run your test on it anc ever?cning is great, out
.$fl it might not be as thick as a piece of paper.
As a matter l'
.g 18 of fact, I heard tnat 6 went along benind us N
19 and took a straignt pin and stuck holes in it. Se is still 20 tnere. I don't know whether he did or not, but his name~is r
lf I
nn MR. HERR:
Why don't you draw an arrow where
.1,,,..
- 1
'I U
tne problem is on there.
41 m'.
24 Exnibit 7 follow:)
n=
l.
ti V
TAYLOE ASSOCIATES T
WASHINGTON D.C.
20006 1625 i s urt, s.w. - smir ic04 J
l (202) 293 3950 l
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MR. GRIFFIN:
Was this worx crformed by members of your cre -?
Ap.t 2
3 This was performed before I
[
- ok over.
I was running tne condenser, and this is the liner.
When they let M go I took over the y
v 6
stainless steel liner.
f f
MR. EERR:
What year was this?
O 8
Mayce
'80. Well, M, he is nv.
9 M
still out there, is.
10 Then I found out - we got a welder down theret I
h II and all tne welders complained about this cuy, two of A9 enem..
They are cold lapping and not tying it in, 12 y
13 d
MR. HERR:
What are the welders' names?
y I4 N: Q is one of them. I don't 13 j
know the other one's name.
I think.his name is 6
~
16
- Well, he wanted to go in the pipe yc 3I
.h department.
Well, he also went down on the condenser anc 0
I I8 a'nd ne stuck a ne cut a hole tnat big -- (Indicating)
.:,l,
..l
'f 19 piece of iron in there and welded it over.
That is a 20 3
no-no.
u e
3
,,3 I seen tne worx he was doing and I went and 1
e; assed tne scnool how in the hell dic ne ever get out of
[{
23 sencol ano I wanted him re-evaluated.
I wanted them to y
24 check him oct and he coulcn't get it to pull all of his certifications.
So ney put him in tnere and they enecxed i
TAYl.OE ASSOCIATES
~
~~
'C 1625 i STREIT, N.W. - SUITE 1004 s
WASHINGICN. D.C.
20006 f
(202; 293 3950
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?",
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.ryog
.,.I nim out anc they agreed that he couldn't nanc.:.e it.
So 2
rney was go:,ng to pull all nis certification.
L.
3 The superintendent toic tnem, or the general supdrintendent, if that man didn't nave his certification 4
5
.by the end of the week that their butts was gone.
1 6
MR. HERR:
What is tne name of the superintendent?
y 8
You would have to chech with i
9 but I think the man's name was
- j 10
.h Now this is what they told me. You can 11 checx with M over at the school or the guy
}
called M because they agreed tnat tne guy couldn't 12
>h fi 13 weld and tney was going to pull nis certs.
.s w
?,
14 In otner words,'he was certified to do 4
}
15 construction work and that is wnat we did.
In order for A
16 j
them to do pipe work they had to take a pipe test, which u?
17 is a little stricter test, and it had to be X-rayed. So he
{
18 couldn't even hardly de our work wnich was construction.
5 h
19 MR. HERR:
So the superintencent
+
20 The general superintendent, 2I according to rold tnem if that man 3
OO didn't have his certification for pipe by the end of the A*
'.4 9
23 week tnat tney ass was gone.
- 4. :
j 24 MR. HERR:
And they were the training people?
6:
They were instructors at tne 3
TAYl.OE ASSOCIATES 5
1625 I STREET. H.W. - SutTI 1004 w
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W ASHINGTON, D.C.
20006
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4-Then I found out 11 we got a welder down there, '
p and all tne welders complained about s
this cuy, two of 3,
y tnem..
They are cold lapping and not
.y tying it in.
13 4
tiR. HERR:
What 1
are the welders'
("
names?
+
is one of them.
15 j,
know the other one's name.
I don't J.
h..'
.I think his name is @
16 Well, M, he wanted to go in the ci
~r 17
.f
, department.
~
oe Well, he also went down on the condense 4
18 r and ne cut a hole that bic --
l *m 19 (Indicating)
^
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1 WELDER PERFORMANCE QUALIFICATION RECORD b
STANDARD TESTS
'n EFFECTIVE WEEK OF: March 17, 1980 Page 1 of 18 j
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. handling facility spent fuel storage pools. The allega-c.m { r tions, simply stated, indicated that welding conditions were very poor; that welders were unqualified; tha.t-QC inspections were inadequate; that welding procedures were not followed; and that at least'one weld seam was largely. y frust and concrete. The investigation indicated that the allegations concerning poor welding co'nditions were sub-stantially true and that some of the welds might well be of relative low strength. The allegation about unquali-fied welders was found not to be the case in a technical 4 sense, since each welder had passed the necessary tests. It was apparent that the alleger meant that the welders were not competent in his opinion. The matter of QC inspections and welding out of ?cocedure could neither be substantiated nor refuted since it was just one person's word with no other confirmation. In any case, the matter. was considered to be unimportant since the welds in question were seat welds rather than strength weids and not of any safety significance. A.38.c. (Stewart) NRC Investigation Report 79-22 related to allegations by a fon er Cemanche peak employee which appeared in a news Te v s y of Texas at -5 a. w
w m _.m cswa#4" ~ ". .g.v.; ene w; es v. _ m y: e ~' ~ Y, , p' ~ 50.!-- # WW/Af9NY l. . c s 9 f t. Have the NRC staff inspections revealed any adverse findii. s in JE N regard to the qualificat, ion of either welders or Cadwel-de-rs? -i g-A.55. (Taylor) -2[ There have been no findings that would indicate that welders have not been qualified as required by the applicable (- code. One instance was identified where Cadweld splicer helpers were not fully tested and qualified. That matter was discussed previously in the testimony in regard to the finding contained in. ) NRC Inspection Report 78-16. The discussion appears in answer to questions 21, 22 and 23. ? In addition to rbtine inspections concerning the qualifications 0.56. i of welders and cadwelders, did the NRC staff' conduct )(j investigations of allegations that involved the qualffications of the welders and Cadwelders? j A.56. (Taylor) Yes. The NRC has conducted investigations of allegations that welders were unqualified. NRC Inspection Reports 'i 79-15 and 79-22 discussed, among other charges, an allegation that t welders were unqualified. In each instance the investigation revealed that the particular welders.nd been qualified in accordance with the applicable requirements. As stated above, our inspections and investigations have revealed no instance wb.ere a welder performing production welding had not been qualified by the testing methods stipulated by the codes. ~ ' ' *
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CPSES 35-1195 g ,q Page 1 of 7 g WELDER QUALIFICATION MATRIX STD. TEST WPS NO. REV. NO. ROOT FILL / SOCKET BUTT WELDS WELEER QUALIFICATICN THICKNESS LIMIIS .436 .688 UNLIMITED ASME & ANSI Bh 1.1 Carbon Ste al Procedure s (1), (2), (4), (5), (7), (11), (13 ), (16), (17)& (20) C6 10030 6 C6 C4 C13 C6 10032 8 C13 (C3) C6 10047 5 C6 11010 5 C11(C1) C1,C2 C11,C12 C6 C6 11011 6 C12 (C2) C4 11012 6 C11(C1) C1,C2 C11,C12 C6 'T 11013 6 C12 (C2) C1, C2 C11,C12 C6 njs 11020 7 C11(C1) C1,C2 C11,C12 g 1,L02_L. 5 C12(C2) C1,C2 C11,C12 C6 54 11031 4 C6 C4 .j 11032 11 C6 (C4) C4 C6 4 11033 2 C6 C4 ' C6 1.1.Q.ls. 2 C13 (C3 )_ C3, C4 C13 C6 C5 1106.3 3 C5 s ?. 11066 1 C5 C5 7 11210 0 C11(C1) C1.C2 C11 C12 2 12010 1 C10 C10 C6 C10 C10 C6 12012 1 J Y ASME Dissianilar Metal Procedures (1), (2 ), (3), (4), (7), (9), (10), (11), (13), (16) & (21) 12021 1 Mock-up See WPS 12022 0 Mock-up See WPS S11,S12 S6. S 11, S 12 311,S12 T 12023 0 ? 13011 3 C11(C1) C6 '13012 0 C11(C1) C1,C2 C11,C12 14010 2 C11(C1) C6 E 14011 0 C11(C1) C1,C2 C11,C12 15011 0 C11(C1) C6 18010 5 S11(SI) S3 fc 18011 4 S12(S2) S3 18012 4 S11(SI) S1 S11,S12 S6 lJ 18014 4 N1 18013 4 S3 S3 ll? N3 18015 4 N3 N3 34010 0 C11(C1) C1, C2 C11,C12 i ?,a 38010 0 S11,S12,S6 S3,S13 V 45010 0 C11(C1) C1,C2 C11,C12 i 48010 0 N1 N1 N3 58010 0 N1 81220 1 Mock-up See WPS 84220 3 N1 N1,N2 84320 3 N1 N1,N2 84520 3 N1 N1,N2 EFFECIIVE JULY 22, 1984 THRCUGH JULY 31, 1984 r* 1e ~ r* w
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1 ! b h k Project 'giding Er:gineer or Designee ' a i v ..m. ... _.m .. m.. ..m...
. ~.:-. ~,,, ~ =~..r.,,-+....,m. t w. :,r.. _-,.+.n.n... _m _,cm ammm nnma - J :o. ,- g _ p,. 3 y.._.,,,j :9o. y,;, .r ... :,. it ..? CPSES s 35-1!95 A Page 2 of 7 WELDER QUALIFICATION MATRIX STD. TEST WPS NO. REV. NO. ROOT FILL / SOCKET BUTT WELDS WELDER QUALIFICATION THICKNESS LIMITS ^ 436 .688 UNLIMITED ASME P-3 Procedures (1), (2), (4), (7), (11) & (13 ) C6 33010 2 C11(C1) C6 2 33030 0 ASME P-4 Procedures (1), (2), (4), (7), (11) & (13) 44010 0 C11(C1) C1,C2 C11, C12 C11(C1) C1,C2 C11,C12 'd 44011 0 ASME P-5 Procedures (1), (2), (4 ), (7), (11), & (13) C6 T 55010 4 cil(C1) C6 "i 55011 0 C6 55012 0 C11(C1) C1,C2 C11,C12 ASME Nicket and Nickel Alloy Procedures k 60011 1 N1 N3 N3 60013 J N2 7 60017 i N1 N1,N2 N3 Q 60018 1 N3 p 60019 3 N2 N1,N2 h Brazira Procedures Walder Qualification Thickness Limit: .118 10710 0 B1 B1 10 711 0 31 B1 70000 0 B1 B1 70001 0 B2 32 p Alumintra Procedures Welder Qualification Thickness Limit: .864 ? 21012 1 D2 D2 21013 1 D1 D1 D1 22010 1 D1 I 23010 0 D2 D2 D1 23011 1 D1 ASME Stainless Steel Procedures (1), (3), (7), (9), (10), (11), (13), (18), (19), (21) 3 ( S1,S2 511,SL2 12020 0 g $1,S2 S11,S12 (g 81221 0 88011 5 S11(SI) 8 S3 S 88012 5 S12 (S2) 88021 7 J S12 (S2 ) _o S1(S2 S1 l.Sli S6 / ~ \\ FAM EFFECTIVE JULY 22, 1984 THRCXJGH JULY 31, 19 84 ' $ }l* $E-7l1alH w~ sJ Project yLding i.cgineer or Ues16Cee
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WELDER QUALIFICATION MATRIX STD. TEST WPS NO. REV. NO. ROOT FILL / SOCKET BUTT WELDS WELDER QUALIFICATION THICKNESS LIMITS 436 .688 UNLIM ITED. ASME Stainless
- Steel Procedure s (1), (3), (7), (9), (10), (11), (13 ), (18), (19), (21) (Co nt ' d) 88022 7
SS SS 2 88023 10 S il(S I) S1,S2 S11,S12 S6 88025 5 Sil(SI) Si,S2 S11,S12 S6 88026 2 S14 S14 S3 88032 8 S3 88033 1 CRDM Mock-up ,,j kBt ASME Automatic Procedures Carbon & Stainless Steel (12) & (21) Ei ~ 0/ ~ 99029 3 CRDM Mock-Up & Weld-Out "C AWS Welding Procedure s (6), (8 ), (11), (15) 'j ROOT FILL T 10037 3 A4 A4 i 10038 3 A4 A4 g 10046 9 A1,AS,A8,A10,A7 A1,AS,A8,A10,A7 10048 1 A1,A3,A8,A10 A1,AS,A8,A10
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.p 10049 0 A1,AS,A8,A10 A1,AS,A8,A10 10053 0 A6,A13, A6,A13, ni 10056 0 A1,A5,A8,A10 A1,AS,A8,A10 y 10077. O A1, A5, A7, A8, A1,AS,A7,A8, pl1 A10,A13 A10,A13 [; 10074 1 A14,A14-R A1,A10,A14,A14-R A1,A5,A10,A14 P 10075 1 10076 0 A1,AS,A7,A8, A1,A5,A7,A8, ( u A10,A13 A10,A13 10077 1 A1,AS,A7,A8, A1,AS,A7,A8 A10,A13 A10.A13 j 10078 0 AS, A10 I'[.-; 100 79 0 AS, A10 A5, A10 2 10080 0 A5, A10 f 10081 0 10082 0 A15 Mg l i '1 EFFECEIVE JULY 22, 1984 THROUGH JULY 31, 1984 /$$_ 1!!hI?4 wm1 Pgect (apiding Engineer or Designee M . m.we. mor N.esmwe-dl8 f5RJMN*,E12.tapeC U 'he a e
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- 4 (2) The following carbon steel tests should no locger be administered:
4' C1, C2. However, they should be included in the Schedule of Standard Tests until such time all velders have been re-tested and re-qualified. (C1 superseded by C11; C2 superseded by C12.) 1:: (3) The following stainless steel test should no longer be administered: G SL & S2. However, they should be included in the Schedule of 'l Standard Tests until such time all welders have been re-tested and k re-qualif,ied. (S1 superseded by Sil; S2 superseded by S12.) A (4) Welders having the following Standard Tests are qualified to do welding on the root and fill for thickness ranges of.0625 through .436: C1, C2, S1, and S2. c!t (5) Welders having Standard Test "C10" are qualified to weld on the P following WPS's: 10030, 11031, 11032, 11033, 11034, 1103 5, and 4 10047 with these conditions: 1 k 1 Maka single-welded groove velds with backing or double-weld h plate welds in all positions.
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Maka fillet welds on plate and pipe. +, t .n 1 3. WPS 11034 is qualified to be velded in the upward progression V only with Standard Test "C10". q .s (6) Welders having Str.ndard Test "A8" are qualified to weld in the j " Flat" position enly for thickress range of up to 750" max. Ag ~r[ "h EFFECIVE JULY 22, 1984 THROUGH JULY 31, 1984 x .?w /1W5_ NrAlk wmu '? ProGet Weijing Ecgineer or Designee r 9 I .i' e = hk E 'p4 in g g g 3 g 3 e sp 4 p (( 4 486 sh m d.f k [ g 4,,g" '. hek.I' U ~g' 'd
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-r .m m j ,, 3, pg,.. y 77g.c, y g; ;., 3 .,g .ya,', s h) CPSES 35-1195 y g' j . Page 5 of 7 4 WELDER QUALIFICATION MATRIX + (7) Welders havits the following Standard Tests are qualified to do A welding on the root and fill for thickness range of.0625" through .688": C11, C12 S11, S12, & C13. (8) Walders having Standard Test "A14" are qualified to weld groove welds in plate without backing within a thickness range of.187" thru. 750". This standard test also qualifies welders to weld k groove welds without backing in pipe 24" OD and over in the flat, horizontal, and vertical position within the same thickness range. Standard Test "A14-R" qualifies a welder to weld groove T,K, or Y connections and groove or fillet welds in all positions of pipe, 23 tubing, and plate with a thickness range of.187" thru unlimited. 3) 8J (9) Welders having Standard Test "C14" are qualified to make Fillet 6 welds only on plates and pipe 2-7/8" 0.D. and over usirg the
- E following WPS's
18013 & 88032. ,4 h (10) Welders haviog the Standard Tests "LG" (CTAW Process) and "LS" d (SMAW Process) are qualified to make welds and obtain filler 7 material for that process for which the welder is qualified. ? (11) TEMPORARY FACILITIES WELDOR QUALIFICATICNS PROCEDURE F 6 A welder may be qualified for welding on temporary facilities p under the following requirements: ') E 1. Walder will be qualified on test assembly in the 6G position for pipe or IG position for plate. 2. Welder test coupon will be tested using the mechanical means. lj 3. Welder will be issued a set of symbols with a letter (T) after Z the symbol. Example - (XYZT). This will signify that the g velder is a Temeorary Facility Welder only. v% '} 4. Welder may be upgraded by meeting the following requirements: 3*., o h a. Qualify on pipe test coupon in 2G & SG position. Te sted t4). by radiographic means. [ b. Qualify on plate test coupon in 2G, 3G & 4G positions g' for ASME or 3G & 4G position AWS. Tested by mechanical u means. k sJ 5. When a welder meets the requirements of stcp 4 the letter "T" i will be removed from his symbol, indicating that the welder is no longer a Temporary Facility Welder o 2Ly. (12) The automatic welding operator qualifies by process only. 4 EFFECIIVE JULY 22, L984 THROUGH JULY 31, 1984 0.w ry,a /?!h ^1lt 4 l'bl a yJectgewing c.c81ceer or 'esidnee 1'.h a _3w,+ w.n.muggsmgyreme _m...- y_ 7 -,ws..,
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) ik O.. p, \\ d CPSES 35-1195 Page 6 of 7 WELDER QUALIFICATION MATRIX ) (13) Any welder who qualifies with a groove weld test whether it be an ASME plate or pipe weld test, qualifies for all fillet welds 9 with no limitations on base metal thickness or pipe diameter ,1 within the limits of the other welding variables as stated in Section IX of ASME code for the applicable welding process. (14) Any welder who qualifies with an AWS qualifiestion test can make fillet welds under the following conditions: ,jm e 'i 1. Plate-groove weld test in the 3G & 4G position make fillet d welds in all positions on plate. Plate-groove weld test in ' ') the IG or 2G position make fillet welds in the flat and M horizontal positions only on plate. I ( 2 Pipe-groove weld qualification in the 6G (inclines fixed) i or 2G & SG (fixed) positions qualifies for all position fillet welding on pipe and plate. 4 h a (15) Weldor(s) having Standard Test (s) "C10-2" (2G position) are qualified to weld to the requirements as stated in Note (5) with the following exception: .!] ~ 1. Walder qualified to weld only in these positions: ? h PLATE Croove weld: 1G and 2G Fillet veld: IF and 2F p PIPE Groove weld: 1G and 2G ,~ Fillet Weld: 1F, 2F, and 2FR !3 !/J 4, (16) An asterisk (*) after the word " BEND" designates a structural welder ,r who has taken a pipe test that was accepted by bend test. Be fore this welder can be transferred to Pipe Department, the welder will y have to retest and be accepted by RT. ' r-9 5; EFFECIIVE JULY 22, 1984 THROUG;I JULY 31, 1984 bew M 1/> $/A ~ Prdject Ve)Lding Engineer or Designee 4 u, l' .. ~ * '~.m ~dL.a XJ L~' T ?, ? L v'?.fymiy'.k s y
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-w - ) CPSES s Y d 35-1195 Page 7 of 7 WELDER QUALIFICATION MATRIX (17) Standard Test "C15" is qualified on Carbon steel, thickness racge o .062" .176," diameter range over.540 OD. (18) Welders having Standard Test "S5" are qualified to weld in all positions with thickness range of up to.500" max. (19) Welders having Standard Test "S13" are qualified to weld on WPS -e 88032 with these conditions: .d 1. Make single-welded groove welds with backing or double-weld .g plate welds in all positions.
- t l1 2.
Make fillet welds on plate and pipe. 2 r: 3. Qualified in 20 positions shall also qualify for single-weld pipe with backing and double-veld pipe 2-7/8" outside diameter and over in positions 1C and 2G only. g< 4.. Other positions qualified on single-weld plate with backing j shall qualify for pipe over 24 inches in diameter. y d 7 (20) Welders having Standard Test "C4" are qualified for fill only on pipe over 1" 0.D. with a thickness range of.062" thru.436" 3 usirg the following WPS's: '11010,11011,11012,11013,11031,
- a 11032,11033 and 11034 m
2 ? (21) For WPS's that use a mock-up test instead of a standard test, contact Welding Engineering for additional details. 1 in T
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%s 4 3 E.; r EFFECTIVE JULY 22, 1984 THRCUG'd JU LY 31, 1984 b~.Lding Engineer or Designee /!I.*d 7h4/84 Y P*rject Q b ^ ~ ~ .15 W =. mh,mL a amm m - - - - - -Qsd e K I.1 4 ' esev, i ve
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.,.~.n-w.r.. ^ - g.c N a D1 '~ DCP 2 - sser aqw-67, 25, 29, 67, 72 Draft 6 1/16/85 f m. 7. 7 %c* Qr SSER D N [' -p., u uww u ii 1. Alleoation Grouo: Mechanical and Piping Category No. 25, Incorrect Welding Documentation D i J 2. Alleoation Numbers: AQW-25, AQW-29, and AQW-72 3. Characterization: It is alleged that the following instances of incorrect welding documentation occurred: G Undocumented weld repairs were made on a hanger that had been a. completed and accepted. As a result, no quality control inspectionwasperformedontherepairs(AQW-29),(49tM-B3). b. A project document package included a radiograph of a nonexistent weld (AQW-72). Documentation errors occurred on certain steam generator welds c. (AQW-25). 4. Assessment of Safety Sionificance: The alleger stated that she saw a craft worker perform an apparent undocumented weld en a hanger that had previously been ccmpleted (AQW-29)j (AOW 63). O m i pd o 7-g FVD v0 g9 -fC-
.- -_. __ - -_ v u -- w -a. .. ~... e a. cn. w., a. :. -.,, The alleger felt that this was a nonconforming action and prepared a nonconformance report (NCR) M7912 in June 1983. This allegation reflects the alleger's concern that the NCR was not closed correctly. The TRT reviewed the origin and disposition of NCR M7912 and found it to be a part of a series of NCRs related to the repair of seismic sway strut assembly CC-1-028-003-A33R. The assembly drawing had initially been certified on November 3,1982, and on May 16, 1983, a walkdown verification was made by a QC inspection team. The Vendor Certified Drawing (VCD) program resulted from a need to O provide a fixed drawing base against which changes reflected by DCAs and CMCs, issued after'the support was completed, could be recorded. The subsequent changes would be reflected in a drawing revision which would then be issued to all interested parties. The hanger engineering group would conduct a walkdown of a particular hanger or support. The as-built condition from an engineering standpoint would be reviewed. The drawing used for the review would [ be revised if necessary and then certified. A subsequent QC li inspection was then performed. After a number of welding errors were found during the QC inspections, the decision was made to have a r welding team perform a walkdown prior to the QC review. The final QC inspection was moved from the completion of work on a traveler to the h QC VCD review. This resulted in welding done prior to the QC VCD
. -,=- _ _,. _.. m.. ..,. _ _ ~ ~, _ = -m ~ 3-n V walkdown being handled as a major repair under a Repair Process Sheet -(RPS) rather than through an NCR. The work would be covered by paragraph 3.19.12.1 of procedure CP-CPM-6.9D. The QC VCD walkdown of the seismic sway strut assembly revealed that a weld between a vertical and horizontal tubing section was 1/4-inch rather than 5/16 inches as specified. NCR M7122 was issued on May 16, 1983, to cover the nonconformance and a hold tag was placed on the assembly. Engineering reviewed the issue and accepted the weld in the as-is condition. The NCR disposition required that the strut assembly drawing be revised and reissued. On June 9, 1983 (approximately 3 O weeks later), before the drawing was revised and the previous NCR closed, a welding engineering group reinspected the strut assembly and found the same undersized weld. On June 10, 1983, in accordance with the requirements of procedure CP-CPM-6.9D, RPS 705612 was issued to increase the weld size. Apparently, the welding group was not aware that engineering had previously accepted the weld "as-is" and the weld size was increased on June 13, 16, and 17, 1983. NCR M7912, prepared by the alleger,and issued on June 14, 1983, reflected the alleger's concern that the VCD had not been revised and reissued as required by NCR 7122. In addition, the nonconformance report also stated that work had been done under RPS 705612 before NCR 7122 was closed. The disposition of NCR M7912 indicated that the hold b tag had been removed when the engineering department accepted the '4M e*
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_,y--- .- - ~ n n n-~ m 1 4 r 4-V, weld "as is." Paragraph 3.1.2.3 of Procedure CP-QAP-16.1 states, in part: "For NCRs dispositioned 'use as-is' by the Design Engineer, the QE will forward a copy of the dispositioned NCR to the responsible QC Supervisor to ensure timely followup and closure of the NCR." The TRT understands that the hold tag is not removed in an " accepted as-is" disposition until the NCR is accepted by the QA review / closure. The disposition of NCR M7912 was, therefore, not correct. i 9 In addition, the hold tag from NCR M7122 was found attached to a later NCR with the notation," hold tags removed 9/12/83." It, therefore, appears likely that the weld repair team performed work on the strut () assembly while a hold tag was in place. This is further varified by t 1; the fact that one of the violations on NCR 7949 issued on June 20, 1983, and covering the same strut assembly welding, stated that the 1 hold tag had not been removed prior to the welding being performed. NCR 7949 also stated that the assembly drawing revision required by NCR 7122 had not been completed. This was finally done on June 23, 1983. The resolution of NCR 7949 required that QC reinspect the strut 1 j assembly. This was done on August 12, 1983. The welding that had been done under RPS 705612 was found to be inadequate and, as a L result, NCR 10,216 was issued on the same date. The disposition of this NCR required the drawing to be revised to show that a 1/4-inch O sh taunAkee[ b .Nevkw* 4 6 'N ee.
m -u .m.- ...._m---_.. . weld would be made on the bottom of the horizontal tubing rather than the top. The work was completed, and the NCR closed out 9/23/83. All hold tags had been removed prior to the start of the repair work. Revision 7 of the VCD was issued on 8/29/83 and reflected the final 4 changes. A Hanger Inspection Report and Component Support Checklist were both issued on 9/20/83 to reflect completion and acceptance of the work on the Strut Assembly. ~ Had NCR 7122 been closed prior to the weld inspection team walkdown, (] then an additional NCR would have been required to perform repair work after the final QC acceptance. Since this was not the case, the repair work could have been perfomed under an RPS. The TRT has determined, however, that the repair welding was performed while a hold tag was in place, thereby violating the procedure requirements. The alleger stated that a conversation was overheard during which an individual claimed to have a radiograph of a weld that was not shown on the related 150 drawing (AQW-72). The TRT detemined that the weld 1 in question was FW 9-1 on ISO BRP-CC-2-AB-003 for a section of the Component Cooling Water System (CCWS). The CCWS was built to ASME Code, Section III, Class 3 requirements and in accordance with the Comanche Peak Steam Electric Station (CPSES) FSAR, Table 17A-1 Item O
- 10. Tne 150 snows weid rW-9 es e shcp weie eetween e 1-inen, seneeute 40 pipe and a 1-inch valve.
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l . The TRT reviewed the Weld Data Card (WDC) and the Weld Filler Material tog and found no evidence that any radiograph was taken; however, ASME Code does not require Class 3 pipe welds to be radiographed. The alleger claimed that documentation errors occurred on certain steam generator primary welds which connect the main steam lines to the generator (AQW-25). Because of the lack of specific information in the allegations, the TRT assumed that the referenced steam generator welds were in Unit i since this work had not been completed 'l in Unit 2. Documentation for these welds must meet the requirements of the ASME Section III Code and Brown and Root (B&R) Procedure O Ce-CeM-s 9.s. ~ N The TRT reviewed the weld data card (WDC) packages for the four welds' involved (FW1 on ISO drawings MS-1-RB-001, -002, -003, and -004) for completeness and accuracy of information. The TRT also verified the { dates and signoffs for the operations perfomed by matching the inspection reports and other documents against the WDC. I l The TRT found that all four packages included the following a 1 information: 1. Weld data card for main seam, 2. Multiple weld data card for temporary lugs, 3. Weld filler material log, 4. Inspection reports, 5. Post Weld Heat Treatment (PWHT) checklist, and 6. PWHT chart. .4c.muu.wwwwanw.6:cuaux ui.;;.u.wm,+,, .a-m...nm.: asweisa a.ws.+a
s. p J In addition, the TRT learned that two of the welds required repairs, ,and that the appropriate repair process sheets (RPS) and NDE reports for these repairs were also part of the packages. No steam generator welding documentation appeared to be missing or in error. In a meeting with the alleger on November 28, 1984, the TRT presented g the results of the assessment of allegation AQW-29 and the TRT's conclusions. During the brief discussions that followed, the alleger q questioned the right of the welding inspection team to perform work prior to final QC VCD inspection. The TRT reviewed the VCD and QC inspection program and found that repair welding was allowed prior to O aC vCo waikdown The TRr aiso affimed that the weid teem shouid have a completed its work prior to final QC inspection. The TRT confirmed 4 the NCR conclusion that welding was performed while the hold tag was in effect. The TRT concern was expressed as a potential violation. 5. Conclusions and Staff Position: 5 The TRT has determined that the Sway Strut Assembly was constructed /HPW 16p.8 andinspectedinaccordancewiththeapplicablespecifications(. 2 The ]i allegation has no safety significance. i j Repair welding was apparently performed, however, on the assembly while a hold tag was in place. A generic problem could result if the OD weld repair crew was unaware of the procedure requirements and h performed work on other items while they were under the " hold tag" h restrictions. 5 ha:La,mcwnr ww Rme a mewwHch
_ g_ The TRT found no evidence that there is any basis for the allegation i that a document package included a radiograph for a nonexistent weld (AQW-72). There is no 9-1 field weld on ISO BRP-CC-2-AB-003, and radiographs were not required for yard weld no. 9. The TRT concludes, therefore, that this allegation is unsubstantiated. Based on a review of the applicable documentation, the TRT concludes that the allegation claiming incorrect documentation on the steam generator welds (ACW-25) cannot be substantiated. The TRT observed neither missing documentation nor errors in the steam generator welding documentation reviewed. G I Accordingly, these allegations have neither safety significance nor generic implications. 6. Action Required: None. -b 4 y 8,f
Attachment:
None. Q .l. i i 7[.. . h d-c' , 'aA N.d g i.dd4 'MMV vdw m 8 L4 a
( ~~; G 9. Reference Documents: .1. IR 83-04 and IR 83-07. 2. IS0s BRP-CC-2-AB-003, CC-1-028-003-A33R, CC-MS-2-RB-19, and CC-MS-2-RB-19, 3. CPSES/FSAR Table 17A-1. 4. NCRs M 7912, M 10216, and M 7122. S. RPS-705612. 6. 150 MS-1-RB-001 FW 1 package. 7. 150 MS-1-RB-002 FW 1 package. 8. 150 Ms-1-RB-003 FW 1 package. n(_) 9. 150 MS-1-RB-004 FW 1 package. 10. B&R Procedure CP CPM 6.94.G 11. NCR-M-3425 Rev. 2. l2, tidbc0 64 6 PM cCeu d Cf-Ghf-I(**I
- 10. This statement prepared by:
R. Hubbard, Date TRT Technical Reviewer Reviewed by: L. Shao, Date Group Leader i Approved by: V. Noonan, Date Project Director O v e 1 p T 1 TF " 'r",' Tv--
y... ~.. _ -. - 4 i t, e c, o I DCP 2 sser aqw-67, 25, 29, 67, 72 Draft 7 1/31/8 C <f[/ c^ SSER s$ 1 1' 1. ' Allegation Group: Mechanical and Piping Category No. 25, d Incorrect Welding Documentation M 2. Allegation Numbers: AQs AQ , ah AQW-72' Q M d % 2 3, p a' f 'f Y h;\\ ve.4, b w 3. Characterization: It is alleged that the following insta Ig of e 'I incorrect welding.documentat'fon.. occurred: g. 'r. q 'e,.3 r,., Undocumented weld repairs were made on a,-ha,nger that had been a. 1 u l-completed and accepted As a result,.no control O.. inspection was performed on the repairs AQW-29) (AQWe83-).,' g ), ~ Nh-S ~ A project document package included a radiograph of a b. y,o nonexistentweld(AQW-72). / $" l c. Docu ation errors occurred on certain steam generator welds / (AQW y 4 Assessment of Safety Stanificance: The alleger stated that she saw a craft worker perform an apparent undocumented weld on a hanger that had previously been completed (AQW-29) (AQW-83).<, ar v F0lA-85-59 pse __-- -u
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( gy.;h,.9 s, wtVSt-i ' The alleger felt that this was a nonconforming action and prepared a nonconformance report (NCR) M7912 in June 1983. This allegation reflects the alleger's concern that the NCR was not closed correctly. afw.s h.y 1m,wTit-4 i b M TheTRTreviewedtheoriginanddis[positionofNCRM7912andf MR l to be a part of a series of NCRs related to the repair of seismic sway strut assembly CC-1-028-003-A33R.' The assembly drawing had initially [ r,, _ bee M in November 3, 1982, and on May 16, l'983 n a ~ r rverification.was made by a QC inspection team. u ___. - - ( g, r. m-The Vend'r fertified Drawing D) program resulted from a need to o p provide fixed drawin as against wMich c anges reflect d by DCAs and C s, ssued &fter the su ort comple d, could b. corded. Th subsequ anges would be ected in a ay evision which v 4 w uld t be ssued to all inte ed.part +. The hanger engineering group would conduct a 1kdown of a particular hanger or s port. The as-built con ion from,an engineering f standpo n would be review.ed. e drawing used for the review would / be revfsed if necessary an then certified. /A subsequent QC h l pection was then performed. After a nuber of welding error S re O spections, the de sien was made t ave a V foundduringtheECrformawalkdownpriortotheQCrev y welding team w. The final QC nspecti as moved from the comp 1 tion of wo a traveler to the @ ?o n This resulted in wege prior to the QC VCD eview. . u.. -
c. 1 a walkdown 44 hog handled as a major cess repair under a Repair Process She't(RPS)rather an through an NCR. The wo ou bej' / e covered by ragra .19.1 of procedure CP-C . 9h Hs ba **S]fivvf0H' The QC VCD walkdown of the seismic sway strut assembly revealed that a weld between a vertical and horizontal tubing section was 1/4-inch rather than 5/16 inches as specified. NCR M7122 was issued on May 16, 1983, to cover the nonconfomance and a hold tag was placed on the assembly. Engineering reviewed the issue and accepted the weld in the as-is condition. The NCR disposition required that the strut assembly f 4 drawing be revised and reissued. On June 9, 1983 (approximately 3 weeks later), before the drawing was revised and the previous NCR closed, a welding engineering group reinspected the strut assembly and ) found the' same undersized weld. On June 10, 1983, in accordance with the requirements of procedure CP-CPM-6.9D, RPS 705612 was issued to / l _. o A S-l increase the weld sizhpsrently, the welding group was not aware - Q htengineeringhadpreviouslyacceptedtheweld"as-is"andthewel [# size was increased on June 13, 16, and 17, 1983. C 0 NCR M7912, prepared by the alleger, and issued on June 14, 1983, reflected the alleger's concern that the VCD had not been revised and reissued as required by NCR 7122. In addition, the nonconfomance report also stated that work had been done under RPS 705612 before NCR 7122 was closed. The disposition of NCR M7912 indicated that the hold tag had been removed when the engineering department accepted the 9M A 'rSlHF py,y y IKL hi21% e < WI*U4.'I'J.' tv.L.'..i.dr i. h $. 4 % - c.ea. 4d IET*V.
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~. - _-.s_. s J s weld "as is." Paragraph 3.1.2.3ofPiocedureCP-QAP-16.1$tates,in part: "For NCRs dispositioned 'use as-is' by the Design Engineer, the QE will forward a copy of the dispositiened NCR to the responsible QC / 4 Supervisor to ensure timely followup and closur of the NCR." The TRT understands that the hold tag is not removed. n an " accepted as-is" disposition until the NCR is accepted by t QA review / closure. The disposition of NCR M7912 was, therefore, at correct. _ji ~, l In addition, the hold tag'from NCR 7122 was found attached to a later I NCR with the notation " hold tags moved 9/12/83.5 It, therefore, appears likely that the weld r air team performed work on the strut k assembly while a hold tag ia in place. This is further y rified by the fact that one of the y olations on NCR 7949 issued on June 20, I 1983, and covering the me strut assembly welding, stated that the hold tag had not been emoved prior to the welding being performed. NCR 7949 also state that the assembly drawing revision required by NCR 7122 had not een completed. This was finally done on June 23, 1983. The resolut n of NCR 7949 required that QC reinspect the strut assemb1 This was done on August 12, 1983. The welding that had been done under RPS 705612 was found to be inadequate and, as a result, NCR 10,216 was issued on the same date. The disposition of this NCR requirh the drawing to be revised to show that a.1/4-inch I f 9 Y T,W LMd5 4f cosM~ des e5**M-W4M Ele N * ',*h MM *U ~* * = M *- 'I O N""* ND*d'# 3
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~ 1 -5: ~ weld would be made on the bottom of the horizonta tubing rather than the top. The work was ccmpleted, and the NCR closed out 9/23/83. All hold tags had been removed prior to the start' of the repair werk. i Revision 7 of the VCD was issued on 8/29/83 and reflected the final changes. / A Hanger Inspection Report and Component Support Checklist were both j issued on 9/20/83 to reflect completion and acceptance of the work on d / ) the Strut Assembly. 4 I Had NCR 7122 been closed prior to the weld inspection team walkdown, I then an additional NCR would have been required to perform repair work z i j after the final QC acceptance. Since this was not the case, the repair work could have been performed under an RPS. The TRT has .) , detennined, however, that the repair welding was performed while a hold tag was in place, thereby violating the procedure requirements. 21 " $4)~N ~] $ $.~.~. S d;C9 5 j g f % Y j The alleger stated that a conversation was overheard during which an jg5 ) individual claimed to have a radiograph of a weld that was not shown, NNA h on tg related IS0]drawirii-(AQW-723 T determined that the weld s% - )1 in question was FW 9-1 on ISO BRP-CC-2-AB-003 for a section of the 'e mponent Cooling Water System (CCWS). The CCWS was built to ASME 2 i
- o 6
C de, Section III, Class 3 requirements aqd,itaperdam.rwith-the &. j"{gh i 3 / c", p wuandreJaaLSter Ihciric statioTiCESEfra dAK, Tab te 17A-Mem - @dC e $,.4."J N. The ISO shows weld FW-9as a shcp weld between a 1-inch, schedule C /' p g#' Q 40 pipe and a 1-inch valve.g s e.k:.., i g > g,t-MY.A p r f,- I. ty W L4 ( +. Wns\\ h 9 w y 5y # g \\. 9 ^ ~-"
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m I The-TRT reviewed the Weld Data Card (WDC) and the Weld Filler Material !.og and found no evidence that any radiograph was taken; however, ASME I Code does not require Class 3 pipe welds to be radiographed. ..AW I A The alleger claimed that documentation errors occurred on certain (/ steam generator primary welds which connect the main steam lines to \\ the generator (AQW-25).
- edetimr44cn
, N%%J -t%+_he referenced steam Q,641,4 1 M p.k ~ generator welds were in Unit I,h rMiltd ..a :,a.. o@ed g,' b'i cumentation for these welds must meet the requirements ~ of the ASME Section III Code and Brown and Root (B&R) Procedure ,( [,CP-CPM-6.9.G.
s
] i V Q The TRT reviewed the weld data card (WDC) packages for the four welds. i; 1 involved (FW1 on ISO drawings MS-1-RB-001, -002, -003, and -004) for completeness and accuracy of information. The TRT also verified the dates and signoffs for the operations performed by matching the L; inspection reports and other documents against the WDC. L L The TRT found that all four packages included the following i information: Cl! 1. Weld data card for main seam, 2. Multiple weld data card for temporary lugs, 3. Weld filler material log, l: 4. Inspection reports, Ei 5. Post Weld Heat Treatment (PWHT) checklist, and ( M I t ,g i M-3 5;1kiOQ.d-,,)fd;3K:' C,'.FdS;i$d,-ddi'Cind',i.@. E clah&dE62S$5EEinbar/SW.A MA;355y mii.h.
I' . 0$ In addition, the TRT that two of the welds required repairs, and that the appropriate repair process sheets (RPS) and NDE reports .for these repairs were also part of the packages. No steam generator welding documentation appeared to be missing or in error. f In a meeting with the alleger on Novembe 28 1984, the TRT presented the results of the assessment of allegations.AQW-29 and AQW-83 and the f TRT's conclusions. During the brief discussions that followed, the alleger questioned the right of the welding inspection team to perform l / work prior to final QC VCD inspection. The TRT reviewed the VCD and ...i h,6. ' - QC ins ction program and fo nd that repaig welding was allowed prior us M w t1
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7[ to QC walkdown. The T i. (also affimed)4t at the weldwe#r A M eam should A have completed its work prior to final QC inspectiog..- Th TRT {p ,M.3 f confimed the3C conclusiorGthat welding was performed while the hold bq l # ' tag was in effect. The TRT concern was expressed as a potential iolation. The originator of allegation AQW-25 declined during an August 1,1984 telephone call to have further meetings with the TRT. . The originator of allegation AQW-72 is unknown. h r l 4 The QA/QC TRT also reviewed related allegations in QA/QC Category 1 (AQ-21,AQ-22,an Q-19 and Category 8 (AQ-128 and AQ-44).
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5. Conclusions and Staff Position: 1 'The TRT has determined that the Sway Strut Assembly was constructed and inspected in accordance with the applicable specifications (AQW-29,AQW-83). The allegation has no safety significance. Repair welding was apparently perfonned, hoy[ever, on i i while a hold tag was in place. eric prob could result if the weld repair crew was unaware of the procedure requirements and perfonned work on other items whh: they ;;r; under the " hold tag" ~ i restrictions. @g a g The TRT found no evide 'e that the any basis for legation j that a document package in uded a ra aph for a nonexistent weld 0 (AQW-72).J <There is no 9-1 weld on ISO BRP'-ccTXIF0~03, ano ( 1 y radiographs were requ' ired for y weld no. 9. TheTRTconcludes',$ .v Qhg kT s Ai therefore at this allegation is unsu stantiated. i Based on a review of the applicable documentation, the TRT concludes 4a 1 that the allegation claiming incorrect documentation on the steam l generator welds (AQW-25) cannot be substantiated. The TRT observed neither missing documentation nor errors in the steam generator 1 welding documentation reviewed. Accordingly, these allegations have neither safety significance nor generic implications. 44 x QI q
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p. / DCP12 - AQi!-25, 72, 29, 83 DRAFT 2 - 3/18/85 f SSER ( 1. Allegation Group: Mechanical & Piping, Category No. 25 Incorrect Welding Documentation 2. Allegation Number: AQW-25, AQW-72, AQW-29, and AQW-83 j 3. Characterization: It is alleged that: e 4 0a.1 1-1iA-(?w O f.~. Undocumented weld repairs were made on a hanger that had been completed and accepted. (f(fdd2N83-)1 /W I AJ 0 f t/ 0u 4L 1
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, h C W ') 2- ^ A dcc=c..tetion va duge included c ncnexictent s:cid.Rnc A-ww(AQW-72) d (g\\ (Z$0 toc M etH*t Fi v PM K4L6 wrds W o er' 3 weal.u o,u yt4 C t.50rn G+sh L 0stAWWOo ) v (D c gm - 2C 3 j v f. .. _0cumentation error erroceed on a steam nana"ater ';cid repa4r. A w&LO 047 n-cA tt O w rs.d g_t r' (AQW-25) I 4. Assessment of Safety Significance: (i f i AQW-29, AQW-83 i i The alleger stated that she sa elding being done on a hanger that had A cca. ore.o 4-O C < " fr'N, a,. previously been "bev0htW". The alleger prepared nonconformance report l (NCR) M-7912 on June 14, 1983 to cover the nonconforming action. M ] w vce<- 4 The TRT raviewad tha NCD found.4% to be part of a series of NCRs Q p related to the repair o seismic sway strut assembly CC-1-028-003-A33R. TTik-NGDs "annetad the disposition of tindars-ized-welde found nn the assambly. _0 A 85 59 S--m,u-,u m mm m smem m - m m m mm.- _..
2-The obj ctive the T rev,iew todetermnb nehd k. in viola on of t govern Wg proce res a crt. 61 9 I 2.2-7tJ6c After the strst assemoiy drawing nad been ucctified4pger enaineering - %vember 0,1982, a st4S$64*i 40-1TrgecUun wes perferv.ed. The W M g v *w ev ~11 t1-ftwr 4-4 WR a mspectdon revealed that a weld between a vertical anc horizonati tubing A M section was 1/4-inch rather than 5/16-inch as specified on the drawing. NCR M-7122 was issued on May 16, 1983 to cover the 4 pM;M A AdulW nonconformance. A hold tag was placed on the assembly. xThe hanger wa.4 engineering group found the smaller size weld % acceptable and issued a disposition to the NCR that the weld could be used in the "as is" condition. The disposition also stated that the drawing must be revised and reissued. O) y ctt.- M ~)9I2-On June 9,1983 (approximately 3 weeks later),before.the drawing was revised and the previous NCR had been closed, a B&R welding engineering HWto-group reinspected the strut assembly and fojift'd the same undersized weld. T#+ Iku) r2L4 % AXA '7 I22 ulc.d Crzu. e " ' "'"- f u> /b#4rb tO#W-Ihgd M Repair process sheet #705612 was prepared on June 10, 1983 to cover the %gcw v #, k d*4 ir*sg deu <F d l work required to increase the weld size. The alleger recognized that l' & M A-M o T2 4 t v W welding was being done on a hanger with an open NCR,and preparedg [ M-7912 on June 14, 1983. A second hold tag was placed on the assembly. I J C VI ~ % '~) R 'l f On June 20, 1983 a third NCR, M-79495r, was prepared to cover the wive 4 l. nonconforming condition that work was performed on the assembly under RPS 1' d uce-M 19 /2-. 705612 while hold tags from NCR M-7122 were still in effect. 4 l r a 3 j.N I l i, k $4 h L,, k d, m. O. Ot b bs ' t$ b. 9
The assembly drawing was revised on June 25, 1983 which closed NCR M-7122. ( s NCR M-7912 was shown as being closed by the issuance of NCR M-7949S. C(l, t62 l& bedispositionofNCR7949[requiredthatQCreinspectthestrut r96-(ksucri cn M t d d W ^- assemblyql This was done on August 12, 1983 and showed that the welding 4 s done under RPS 705612 was inadequate. As a result, NCR 10216 was issued on he same date and superceded NCR M-79499f The disposition of this NCR required that the 1/4-inch weld be moved from the top of the horizontal tubing to the bottom. The work was completed and the NCR closed on September 23, 1983. All hold tags had been removed prior to the start of the repair work. Revision 7 of the assembly drawing was issued on August 29, 1983 and reflected the final changes, q w, A hanger inspection report and component support checklist were both issued on. September 20, 1983 reflecting the completion and acceptance of the strut assembly. sne OuM % & g u) y,
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% a meeting,on Novmeber 28, 1984, the alleger expressed-concern whether i the weld team had proper authorization to repair previously accepted hanger welds using a repair process sheet rather than an NCR. I l B&R procedure CP-QAP-12.1 dictates that a final walkdown of each support l be made by QC to verify configuration, weld size, etc. Descrepancies found prior to the walkdown are considered in process repairs and may be repaired by a repair process sheet per B&R procedure CP-CPM-6.90, J ( "' ' paragraph 3.19.1. s
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.. (o ) ,,/ B&R had adopted a policy of having welding engineering personnel inspect s supportsinacenedancewiththe'!Cd-priortotheQCwalkdown. In this particular case, the QC walkdown o/ ccurred ahead of the welding engineering reytew. Because an NCR was still open and the assembly had not been final Tue accepted by QC when the welding occurred, the choice of using an RPS or NCR to have the weld repaired is a QA question and will be referred to the (. app 4? cant for icspcase. -The QA aspevis vi this actica will be referred-te 4 y the QA/QC TRT. ) a
- l l
The alleger also indicated in the November 28, 1984 meeting that the r excessive number of NCRs required to correct the assembly problem may be 1 ~ indicitive of a faulty QA program. li The TRT reviewed the objective of each of the NCRs issued and found three separate nonconformances had occurred: I 1. NCR M-7122 - Undersized welds. d 2. NCR M-7912 - Welding prior to closing of previous NCR. 3. NCR 10216 - new location of assembly welds. i 1 The only nonessential NCR was M-79495. The information contained in this 4 i NCR could have been added to M-7912 as a revision. The TRT found no 4 evidence that excessive NCRs had been written. L The TRT has determined that the first hold tag was placed on the assembly L .as.. at the time NCR 7122 was issued. The disposition of the NCR was to accept L ( the weld "as is". Paragraph 3.1.2.3 of procedure CP-QAP-16.1 states, in
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part, "for NCRs dispositioned 'use as is' by the design engineer, the QE will foreward a copy of the dispositioned NCR to the responsible QC supervisor to ensure timely follow up and closure of the NCR." The TRT detennined that the hold tag is not removed in an " accepted as is" disposition until the NCR is accepted by the QA review / closure. The QA review / closure of NCR M-7122 did not occur until after the assembly drawing was revised on June 25, 1983. The hold tag should have remained in place until that time and no welding should have been performed. The i TRT found the NCR M-7122 hoid tag attached to a later NCR with the written I notation, " Hold tags removed September 12, 1983." 1 The TRT alto found that one of the nonconforming conditions lised on NCR O fj M-7949[ stated that welding was perfomed under WPS 705612 while the NCR w .~ 7122 and NCR 7912 hold tags were in place. d v T14 6-The TRT will request the applicant to review the actions of othet==1129 weld v mod &M W 6-O dda' & ??51 crews to determine if ek"Mr titua9.cns of-welding-being-performed-whti-e l .v t / Stxvm sf pst/Aorter cutfM /a& 01)fu90 & to W adul / $( held tags eco in piece may ho,e occurred. ~ I -fX1.6] todM IW Wo gg$ w AQW-72 The alleger has stated that he overheard a conver tion du ' ich an ^2 % 04cH.a' ,nvrGD 144 N 4-R.4poc qp 'L' Q weld. The individual chhed to 5:ve e adiebr3ph vi af w dom W p/Ma'#} es C# 4 aAU) su sJ-tw- # 63 b Smoo Nf 4 alleger said the weld was ider.tif t:*es 9-1 (ISO BRP-CC-2-AB-003.) The TRT determined that the referenced ISO covered a portion of the 24 As (gws) inch component cooling water pipihg The two field welds identified on K
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[ " v ,( s the drawing were marked FW2 and FW6. Both were socket welds connecting a k. 1 irch class 3 line to the_ component cooling line. A weld maded--s is shop w N. he nufact rN record sheetwith shown 4n ng as ai1d w 10fil e/ / /N // // l/ / l/ attached (mt gf /v f rmatetallogcovdrtheal Ttiple we d da1:a ca (j shopassemb(Fyydweldingofthe1 inch / ne prio field'Tnstallation.\\ gg j The TRT founde evidence. that a-ridiograchlwadtakpot3 we]d 3arke'B'9 l 7 f uA onIS0WRP-CC-2{-AB-003. ) [ l The originator of allegation AQW-72 is unknown. b (MAdtsA+"** uu.4 Vas do t 4 'r%4---tsbr~ M x tW M8 c d b tuc k f WOC i l AQW-25 ft .The alleger has stated that he felt a weld data card was lost and as a result weld repair infomation would be missing from the welding ) documentation package. The alicuer inoicatea tnat the i; eld,,cid in quesucicwas associatec witn tne main steam iines near Uie si.com g /S<.zgc p iGw - $ dbM S== 4 u The'7R reviewed a typical we n "the 32" main steanvline / [ 32-MS-1 303-2 for completeness of weld repa documentation, j / } The TRT did not review th accuracy,af'the infomation contained in the s documentation. l h The TRT found tha,t a repair had been made to the PWI weld. The repair \\ b process shee[t 33106, visual exam checklist, MT/PT report and weld filler materia [l log for the repair were included in the documen 'c o ion package. i 1 b iaiWa."d s. uto:1d&M%kkad:A44L.3;sys@iyW;4.be ;&d & L.,ma: ; ; .n:..;,3 i.~ s :;r., w,:, Q
.,, (h In addition, min wall violation repairs were made. (' D The TRT fou that thr eld repair doc tttahr main steam Qt # M)C.W) line weld a 'i order The R a so determined that-the conclusions reached in TRT e anical/Pipine Category 8 SSER indicated that d /, N x cards co ld successfully be reconstructea.((,g g g The originator of the allegation declined, during a telephone call on August 1, 1984, to have further meetings with the TRT. 5. Conclusion and Staff PosiSion The TRT has determined that the sway strut 4 44 A.ut-64 assembly was cen tret;d onu .n,,;;ted in accordance with the applicable W specifications (AQW-29, AQW-83). 3 epair welding was apparently performed, R O (,) however, on the assembly while a hold tag was in place. A quality g. assurance problem could result if the weld crew was unaware of the procedural requirements and perfonned work on other items under the " hold tag" restrictions. W The TRT found no evidence that a radiograph had been taken of a weld marked 9 on ISO BRP-CC-2-AB-003 (AQW-72). The TRT found that t e weld repaic. documentation a typical main steam a / / I s* i inorder(AQW-25). the f TheTRTalsodetermin/ edta line wel w l l l in TRT Mechanical / Piping Categ y 8 SSER conclus reach that lost data cards ould be succ s ully reconstructed. [2 Accordingly, these allegations have no safety significance. [g hhty h: sf [jg?g;, =eg og b ,k hgh h h,h 7'go, A M h 31 @4) h%d,
MEN }! - 8. - Jr 6. Action Reauired: None. f I..,,.
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v... 8. Attachments: None. 9. Reference Documents: 1. ISO BRP-CC-2-AB-003. +%s 2 Drawing CC-1-028-003-A33R, Revision 0-7. cegll- ~4*M-?ETrai.rN2PR _M
+ .w. i _9_ 4 \\ 3. NCR M-7122, Revisien 0. (g) 4. RPS 705612. 5. NCR M-7912, Revision 0.
- 6. 'UMRC 705612 7.
NCR M-79495, Revision 0. ^ 8. NCR M-10216, Revision 0, 1.~ 9. B&R NDE A-0706.
- 10. MWFL A-0973.
- 11. MWDC A-0973.
- 12. ISO MS-1-RB-001 FW-1 Package.
10.~This statement prepared by: R. Hubbard Date TRT Technical Reviewer. w i Reviewed by: L. Shao Date i Approved by: '4 V. Noonan Date Project Director / 1 !* l l: O t 1* ~ 'e$ M'ma*ee au,w..wsmya.sa.a. ms,m.r,m,,c.
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.. ~ / MT h DCP12 - AQW-25,72,29,83 DRAFT 2 - 3/18/85 SSER 1. Allegation Group: Mechanical & Piping, Category No. 25 Incorrect Welding Documentation c 2. Allegation Number: AQW-25, AQW-72, AQW-29, and AQW-83 -i 3. Characterization: It is alleged that: 1. Undocumented weld repairs were made on a hanger that had been completed and accepted. (AQW-29,AQW-83) t, .c - 2. A documentation pac age included a nonexistant weld. (AQW-72) Mf5,4. - - .,3 y:q 3 -a.. g; +pj:: a ~' 3. A documentation error occurred on a steam generator weld repair. (AQW-25) 4 4. Assessment of Safety Significance: A0W-29,AQW-83 [ gW alleger stated that she saw welding being done on a hanger that had Qgeviously been " bought off"y efared ndiftonformanceg (NCR)M-7912onJune14,i983tocoverthenonconformingaction. ~ '7 The TRT reviewed the NCR and found it to be part of a series of NCRs related to the repair M <pismic awav strut assembly CC-1-028-003-A33R. s Th tRa diseosi' ira 67 undersized welds found on the assenibi Qe NCRs repc*+ari F0lA-Ub-bu psy
j i jec e of e rev e wa od Ma6 i i i tion o the overn ng procedu _f r the strut assembly drawing had been certified by hanger engineering a on November 8,1982, a subsequent QC inspection was perfome. The inspection revealed thec e==ld betw;;;n : v:-tic:1 and n rizonatl tubing section was 1/4-inch rather than 5/16-inch as specified on the hanger 1 drawing. NCR M-7122 was issued on May 16, 1983 to cover the ] nonconformance. A hold tag was placed on the assembly. The hanger 1 engineering group found the smaller size weld to be ccceptable and issued a disposition to the NCR that the weld could be used in the "as is" condition. The disposition also stated that the drawing must be revised y i 3 and reissued. .,a., 7 .. q,:. a. g l On June 9, 1983 (approximately 3 weeks later) before the drawing was 5 4 4 revised and the previous NCR had been closed, a B&R welding engineering ] group reinspected the strut assembly and found the same undersized weld. l Repair process sheet #705612 was prepared on June 10, 1983 to cover the J The alleger recognized that i work required to increase the weld size. 2 welding was being done on a hanger with an open NCR and prepared NCR j M-7912 on June 14, 198. A second hold tag was placed on the assembly. W O W s i k. p e \\ob. % x I M hIoaYk N'C G ( On June 20, 1983 a third NCR, M-79495, wac prepared to cover the ] nonconforming condition that work was perfomed on the assembly under RPS ^ { 705612 while hold tags from NCR M-7122 were still in effect. !I 5 3 4_wmm42.G;&pa K 4:; ;ha'G o,.
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. The assembly drawing was revised on June 25, 1983 which closed NCR M-7122. T NCR M-7912 was shown as being closed by the issuance of The disposition of NCR 79495 required that QC reinspect the strut assembly. This was done on August 12, 1983 and showed that the welding done under RPS 705612 was inadequate. As a result, NCR 10216 was issued on the same date and superceded NCR M-79495. The disposition of this NCR a l required that the 1/4-inch weld be moved from the top of the horizontal tubing to the bottom. The work was completed and the NCR closed on September 23, 1983. All hold tags had been removed prior to the start of, the repair work. Revision 7 of the assembly drawing was issued on August 29, 1983 and reflected the final changes. 1 A hanger inspection report and component support cwcklist were both E S issued on September 20, 1983 reflecting the completion and acceptance of the strut assembly. In a meeting on Novmeber 28, 1984, the alleger expressed concern whether the weld team had proper authorization to repair previously accepted hanger welds using a repair process sheet rather than an NCR. i B&R procedure CP-QAP-12.1 dictates that a final walkdown of each support l be made by QC to verify configuration, weld size, etc. Descrepancies found prior to the walkdown are considered in process repairs and may be i repaired by a repair process sheet per B&R procedure CP-CPM-6.SO, paragraph 3.19.1. li [ M.ia-mich .w+.... vew.fc wd.:W h W M d M e M M M Mi n AW4a$ 2 5 h M h w
..~. _ = . =,., n --n. . _ - = = - = _, - = - - = - = - - _ - - - - - qcp W ~ t* M / / B&R had adopted a p'olicy o,f ha Ming engineering personnel inspectN f i supports in accor d th the VCD prior to the QC walkdown. In this partii:ula. e, the QC walkdown occurred ahead of the welding engineering revi Because an NCR was still open and the assembly had not been fina ccepted by QC when the welding occurred, the choice of using an or NCR to have the weld repaired is a QA question and will eferred to the applicant for response. The QA aspects of hi action will be referred to 0A/QC TRT. ~ ~ The alleger also indicated in the November 28, 1984 meeting that the 2 excessive number of NCRs required to correct the assembly problem m 'be indicitive of a faulty QA program. 1 ,. m...., f The TRT reviewed the objective of each of the NCRs is ed and found three 7., separate nonconformances had occurred: 4 ^ 1. NC -7122 - Undersized welds. 2. NCR M-7912 - lding prio to closing of previous NCR. j 3. NCR 10216 - new locati of assembly welds. C 33 The only nonessential NCR was M-79495. The infor ation contained in this NCR co e been added to M-7912 as a revision. Kf,ound no o j evidence that excessive NCRs had been written. The TRT has determined that the first hold tag was placed on the assembly L:1 at the time NCR 7122 was issued. The disposition of the NCR was to accept the weld "as is". Paragraph 3.1.2.3 of procedure CP-QAP-16.1 states, in o S U $ m u m d w w w u<ww.m m.c.n e:u.i: m .w w w n u~- w w+&.u.a x w weriu w~nie
} < part, "for NCRs dispositioned 'use as is' by the design enginee, the QE will 'foreward a copy of the dispositioned NCR to the respons le QC supervi r to ensure timely follow up and closure of the R." The TRT determine that the hold tag is not removed in an " ace ted as is" disposition til the NCR is accepted by the QA re ew/ closure. The QA review / closures f NCR M-7122 did not ccur until after the assembly i l drawing was revised on June 25, 1983. hold tag should have remained weldi g/ in place until that time and should have been perfomed. The TRT found the NCR M-7122 hold tag ttached to a later NCR with the written j notation, " Hold tags removed S_eptembe 12, 1983." - l l The TRT also found tha+ one of the nonconfomi conditions lised on NCR l M-79495 stated that elding was perfomed under WPS 705612 while the NCR 7122 and NCR 791 hold tags were in place. a 1 The TRT wi request the applicant to review the actionsi of other weld crews tg detemine if similiar situations of welding being perfomed while 1 'old tags were in place may have occurred. h T he e [' AQW-72 1 e alleger has stated that he overheard a conversation during which an .g, p individual claimed to have a radiograph of a nonexistant weld The alleger said the weld was identified as 9-1 on ISO BRP-CC-2-AB-003. The TRT determined that the referenced ISO covered a portion of the 24 inch component cooling water piping. The 'two field welds identified on i n 3 emmanuawa.wassmeaneausasswammawaaamanceami
. the' drawing were marked FW2 and FW6. Both were socket welds connecting a 1 inch class 3 line to the component cooling line. A weld marked 9 is shown on the drawing as a shop weld. The manufacturing record sheet with attached multiple weld data card and weld filler material log cover the 1 shop assembly and welding of the 1 inch line' prior to field installat on. ga acq i The 4KT fcund no avidence that a radiograph was take" cf-; wi N marked 9 I on ISO -BRf-_tM AR-002. ~ ^ The originator of allegation AQW-72 is unknown. 1 A0W-25 The alleger has stated that he felt a weld data card was lost and as a j result weld repair information would be missing from the welding j documentation pack e. The alleger indicated that the field w d in
- 2...
j question was associat d with the main steam lines near the team ,l generator. / he TRT reviewed a typical we'd FW1 on " he 32"< main st 4.W y,MS-1-04-1303-2 for completen ss of weld epairniocumentation. D ll <\\o s ~ The TRT did not review the accurac o t e infonnation contained in the q documentation. e The TRT found th a epair had been made to t PWI weld. The repair 7, process sheet 33106, visual exam checklist, HT/PT report and weld filler j l Li caterial lo/g for th'e repair were included in the documentation package. lc 3 V %um;wusaamc.wmmwasus.wau amuu. - a.aasw.=aratn..w...
l In addition, minimuin wall violation repairs were made. i The T.RT found that thr weld re ir documentatin for typical main steam line weld was in order.jk TRI an' determin that the conclusions ached in TRT Mechanical /Pipine Categor SSER indicated that lost eld ata cards could successfully be yeconstruct Mb. The originator of the a legation declined, during a t ephone call on August 1,1984, to,h a further meetings with the TRT. .l S. Conclusion and Staff Position The TRT has detemined that the sway strut assembly was constructed and inspected in accordance with the applicable specifications (AQW-29.AQW-83). Repair welding was apparently perfonned, however, on the assembly while a hold tag was in place. A quality assurance problem could result if the weld crew was unaware of the 1 procedural requirements and perfonned work on other items under the " hold tag" restrictions. g f h%C UK f"A T TR fou no evid e that adiograp ad been tak f a weld ma d 9 on C-2 AB-(AQ The TRT found that the weld repair documentation for a typical main steam ~ line weld was in order (A0W-25 b The TRT also d that the conclusions reached in cal / Piping Category 8 SSER indicated that lost cards could be successfully recons / Accordingly, these a'11egations have no safety significance. M' s'.I b I h411.le NM A O M N ed N b-5 4E I1 pen ? i De s
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- [_ I 0 4 } 1 1 = e-e m 8.. Attachments: None. + 9. Reference Documents: 1.. ISO BRP-CC-2-AB-003. 2 Drawing CC-1-Of8-003-A33R, Revision 0-7. i g i
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- 3. 'NCR M-7122, Revision O.
4. RPS 705612. 5. NCR M-7912, Revision 0. 6. UMRC 705612 1 7. NCR M-79495, Revision 0. 8. NCR H-10216, Revision 0, 1. 9. B&R NDE A-0706. ~
- 10. MWFL A-0973.
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- 11. MWDC A-0973.
n 12. 150 MS-1-RB-001 FW-1 Package. .j t
- 10. This statement. prepared by:
l R. Hubbard Date ~ ~ Z,,.. 5 '.'?. ., J.TRT Technical Reviewer .f. j ~ .4 n Reviewed by: L. Shao Date W i V. Noonan Date Project Director j 6 b ~ t r t i sij kug.nuawuumwma.a.uaww-a.wiawuu.=wana aw..masuwruxnims:a-uuuw.~ wn.s
.c / N '-( g AQW-25, 72, 29, 83 DCP12 DRAFT 2 - 3/18/85 SSER \\ 1. Allegation Grouo: Mechanical & Piping, Category No. 25 Incorrect Welding Documentation C 2. Allegation Number: AQW-25, AQW-72, AQW-29, and AQW-83 i 3. Characterization: It is alleged that: 1. Undocumented weld repairs were made on a hanger that had been completed and accepted. (AQW-29,AQW-83) 2. A documentation package included a nonexistant weld. (AQW-72) 3.- A documentation error occurred on a steam generator weld repair. Y2 (AQW-25) 4. Assessment of Safety Significance: AQW-29, AQW-83 _[ pit alleger stated that she saw welding being done on a hanger that had Qgreviouslybeen"boughtoff"y epa 7ed iibditconformance-repar a (NCR) M-7912 on June 14, 1983 to cover the nonegnfonning action. '7 / The TRT reviewed the NCR and found it to be part of a series of NCRs related to the repair n{ <eimnicJwav strut assembly CC-1-028-003-A33R. ([ =, = NCRs re F +aa tb dispositina eTundersized welds found on t ( FOM MAO K-@ ~ ~
~ l !/ w MWg the jec e of he T re e wa odt ine i f \\'Ti i tion o the over n ng procedu s. [ i _ / r the strut assembly drawing had been certified by hanger engineering on November 8,1982, a subsequent QC inspection was performe. The inspe uion revealed wei
==1d be t;;; : vc:-ti:d ;.74 n rizonatl tubing section was 1/4-inch rather than 5/16-inch as specified on the hanger drawing. NCR M-7122 was issued on May 16, 1983 to cover the nonconformance. A hold tag was placed on the assembly. The hanger i engineering group found the smaller size weld to be acceptable and issued a disposition to the NCR that the weld could be used in the "as is" condition. The disposition also stated that the drawing must be revised and reissued. ,:g., e w On June 9, 1983 (approximately 3 weeks later) before the drawing was ,5 revised and the previous NCR had been closed, a B&R welding engineering o group reinspected the strut assembly and found the same undersized weld. Repair process sheet #705612 was prepared on June 10, 1983 to cover the work required to increase the weld size. The alleger recognized that welding was being done on a hanger with an open NCR and prepared NCR M-7912 on June 14, 198. A second hold tag was placed on the assembly. WOWS ib., pobh.% s. IbwM b d o a NNCG On June 20, 1983 a third NCR, M-79495, was prepared to cover the p l: nonconfonning condition that work was perfonned on the assembly under RPS 705612 while hold tags from NCR M-7122 were still in effect. e (. i, J h 4sA,i.Sidau:JsAulHUi-{. Adits.2ai6p *ppneC44h.yp_igwAi]Jg>MyliddOrd-
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i 3-The assembly drawing was revised on June 25, 1983 which closed NCR M-7122. NCR M-7912 was shown as being closed by the issuance of The disposition of NCR 79495 required that QC reinspect the strut assembly. This was done on August 12, 1983 and showed that the welding done under RPS 705612 was inadequate. As a result, NCR 10216 was issued 1 on the same date and superceded NCR M-79495. The disposition of this NCR required that the 1/4-inch weld be moved from the top of the horizontal tubing to the bottom. The work was completed and the NCR closed on September 23, 1983. All hold tags had been removed prior to the start of, i the repair work. Revision 7 of the assembly drawing was issued on August 29, 1983 and reflected the final changes. A hanger inspection report and component support checklist were both i j issued on September 20, 1983 reflecting the completion and acceptance of j the strut assembly. r In a meeting on Novmeber 28, 1984, the alleger expressed concern whether j the weld team had proper authorization to repair previously accepted hanger welds using a repair process sheet rather than an NCR. B&R procedure CP-QAP-12.1 dictates that a final walkdown of each support be made by QC to verify configuration, weld size, etc. Descrepancies found prior to the walkdown are considered in process repairs and may be repaired by a repair process sheet per B&R procedure Cp-CPM-6.90, paragraph 3.19.1. 1 1 6 eI h A ,N e # *k '.8s. 9 s f 4 aI N t$ J v h. J c d_ d
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/ B&R had adopted a policy of ha g1 ering personnel inspectN f supports in accor n th'the VCD prior to the QC walkdown. In this particula. e, the QC walkdown occurred ahead of the welding engineering revi Because an NCR was still open and the assembly had not been fina ccepted by QC when the welding occurred, the choice of using an or NCR to have the weld repaired is a QA question and will eferred to the applicant for response. The QA aspects of i action will be referred to 0A/0C TRT. The alleger also indicated in the November 28, 1984 meeting that the excessive number of NCRs required to correct the assembly problem be indicitive of a faulty QA program. "[ '. ' = The TRT reviewed the objective of each of the NCRs is ed and found three J separate nonconfomances had occurred: ~ 1. NC -7122 - Undersized welds. i j 2. NCR M-7912 - lding prio to closing of previous NCR. 3. NCR 10216 new lochti of assembly welds. 4 i The only nonessential NCR was M-79495. The infornuttion contained in this NCR coul e been added to M-7912 as a revision. The ound no evid, ce that excessive NCRs had been written. The TRT has determined that the first hold tag was placed on the assembly at the. time NCR 7122 was issued. The disposition of the NCR was to accept ? the weld "as is". Paragraph 3.1.2.3 of procedure CP-QAP-16.1 states, in ~ a ap D3bWS 6.**
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- - part, "for NCRs dispositioned 'use as is' by the design enginee 7 the QE will 'foreward a copy of the dispositioned NCR to the respons le QC supervisor to ensure timely follow up and closure of the R."
The TRT determin d that the hold tag is not removed in an "acc ted as is" disposition til the NCR is accepted by the QA re few/ closure. The QA review / closure f NCR M-7122 did not ccur until after the assembly ) drawing was revised on Ju 25, 1983. hold tag should have remained i in place until that time and welding should have been perfomed. The TRT found the NCR M-7122 hold tag ttached to a later N G with the written notation, " Hold tags removed Septembe 12, 1983." The TRT also found tha one of the nonconfomi conditions lised on NCR M-79495 stated that elding was performed under WPS 05612 while the NCR 7122 and NCR 791 hold tags were in place. The TRT w request the applicant to review the actions of other weld crews tp determine if similiar situations of welding being performed ile hold tags were in place may have occurred. T peeb Ck (, AQW-72 e alleger has stated that he overheard a conversation during which an . 3, individual claimed to have a radiograph of a nonexistant weld The alleger said the weld was identified as 9-1 on ISO BRP-CC-2-AB-003. i' The TRT determined that the referenced ISO covered a portion of the 24 inch component cooling water piping. The 'two field welds identified on '8 __i-PW n ee O 8 e 94 I A 4a
6-the' drawing were marked FW2 and FW6. Both were socket welds connecting a 1 inch class 3 line to the component cooling line. A weld marked 9 is shown on the drawing as a shop weld. The manufacturing record sheet with attached multiple weld data card and weld filler materir.1 log cover the shop assembly and welding of the 1 inch line' prior to field installat on. v.h MU 1 ine IKT fcur:d nMvidence that a radiograph was taken of : w id marked 9 on 150-BMAR-003. ~ The originator of allegation AQW-72 is unknown. A0W-25 The alleger has stated that he felt a weld data card was lost and as a result weld repair infonnation would be missing from the welding documentation pack e. The alleger indicated that the field w d in 6 question was associat d with the main steam lines near the team generator. J / he TRT reviewed a typical we d FW1 on "the 32"fmain st 3,HS-1-04-1303-2 for completen s of weld epairnfocumentation. D kO s t e information contained in the l The TRT did not review the accuracy o / documentation. p u z .) The TRT found thatya epair had been made to the PWI weld. The repair / \\ process sheetAi106, visual exam checklist, HT/PT report and weld filler caterial log for th'e repair were included in the documentation package. 44 I. '.MF ,ke. he t, Ab ..s ' 4- -f ".g a
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, In addition, minimuin wall violation repairs were made. The T.RT found that thr weld documentatin for typical main steam line weld was in order.}he-Ei a n'determin that the conclusions r ached in TRT Mechanical /Pipine Categor SSER indicated that lost eld ata cards could successfully befeconstruct Mb. The originator of th a legation declined, during a t ephone call on
- 1 August 1,1984, to, ave further meetings with the TRT.
5. Conclusion and Staff Position The TRT has detennined that the sway strut assembly was constructed and inspected in accordance with the applicable specifications (AQW-29,AQW-83). Repair welding was apparently performed, ~ however, on the assembly while a hold tag was in place. A quality assurance problem could result if the weld crew was unaware of the ~~=.. procedural requirements and performed work on other items under the " hold tag" restrictions. Qg en h^4 UK C.
- T TR/fou no evid e that adiograp ad been tak f a weld d 9 on I B -CC-2 AB-(AQ a
The TRT found that the weld repair documentation for a typical main steam r line weld was in order (A0W-25)sThe TRT also,dysMat the conclusions reached in iping Category 8 SSER indicated ~ that lost cards could be successfu eb / Accordingly, these a'11egations have no safety significance. b 9 g 6
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i il I 8-6. Action Required: None. +w I l 4 I j I i 1 'l i i l ( i \\ l l I ( 8. Attachments: None. i 9. Reference Documents: l' 1. ISO BRP-CC-2-AB-003. 2 Drawing CC-1-028-003-A33R, Revision 0 7. l 1 1 'e Y . ' Y.
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- 3. 'NCR H-7122 Revision O.
4. RPS 705612. 5. NCR M-7912, Revision O. 6. UMRC 705612 7. NCR M-79495, Revision 0. 8. NCR H-10216, Revision 0, 1. 1 9. B&R NDE A-0706.
- 10. MWFL A-0973.
- 11. MWDC A-0973.
- 12. 150 MS-1-RB-001 FW-1 Package.
- 10. This statement prepared by:
R. Hubbard Date g.. ','l. TRT Technical Reviewer 2,.... 1 Reviewed by: 1 L. 5hao Date Approved by: 1 V. Noonan Date i Project Director lt 'l a v 9 O 6 e O e M <M N 69 k EId % Et e ' e'9 9.k w J 6'n 't d,+83 4 m wa s &IA9 ' 8Ni)-d(U Y M d)e=E*J,4 s 'b S4 a Nbe M%A danN 'M k er 'k k Ase#M N aptpg h) 4 +38 d' M's !* J .4 W* "]' e& J
!l.p... _ _ sf .... s il*. sif. w 1%*. L. AQW-25,72,29,83 f DCP12 7 Yl J -s/ s# 5 ( DRAFT 2 - 3/18/85 . ps., SSER } 4-V 1
- i 1.
Allegation Group: Mechanical & Piping, Category No. 25 Incorrect Welding Documentation 2. Allegation Number: AQW-25, AQW-72, AQW-29, and AQW-83 3. Characterization: It is alleged that: ' I ch 2Nb.. - ~ ' g m 1. Undocumented weld repairs were made on a hanger that had been completed and accepted (AQW-29.AQW-83) -;i%;ff.QQ..,yy.'i.Q.QM,py$}', l 9: A documentation pa:kage included a nonexistant weld. (AQW-72) 2. b-i ~ 3. A documentation error occurred on a steam generator weld repair. . z.. :.. (AQW-25) .,y'.a -%W:T ~fM9;tN1" ' .G.?'l,T # 4 & %,{.~.:f W: .: n n : m +:.y.:;p. .y - - ~ 4. Assessment of Safety Significance: AQW-29 AQW-83 ^- '" The a11eger stated that she saw welding being done on a hanger that had previously been " bought off". The alleger prepare (. nonconfonnance report (NCR) M-7912 on June 14, 1983 to cover the nonconforming action. The TRT reviewed the NCR and found it to be part of a series of NCRs related to the repair of seismic sway strut assembly CC-1-028-003-A33R. l The NCRs reported the disposition of undersized welds found on the assembly. f! F0lA-85-59 K6/ ~ _ _ _ _. _, _
. v .. %-m... ._.ma2._ m.m.. -w w..,_ ,._ -. ~._.a,,__--- 2- + The objective of the TRT review was to determine if welding had been done in violation of the governing procedures. After the strut assembly drawing had been certified by hanger engineering on November 8,1982, a subsequent QC inspection was perfonned. The inspection revealed that a weld between a vertical and horizonati tubing section was 1/4-inch rather than 5/16-inch as specified on the hanger drawing. NCR M-7122 was issued on May 16, 1983 to cover the I nonconformange. A hold tag was placed on the assembly. The hanger engineering group found the smaller size weld to be acceptable and issued a disposition to the NCR that the weld could be used in the "as is" condition. The disposition also stated that the drawing must be revised { and reissued. ~ i On June 9,1983 (approximately 3 weeks later) before the drawing was L revised and the previous NCR had been closed, a B&R welding engineering group reinspected the strut assembly and found the same undersized weld. Repair process sheet f705612 was prepared on June 10, 1983 to cover the work required to increase the weld size. The alleger recognized that welding was being done on a hanger with an open NCR and prepared NCR H-7912 on June 14, 1983. A second hold tag was placed on the assembly. On June 20, 1983 a third NCR, M-79495, was prepared to cover the nonconforming condition that work was performed on the assembly under RPS 705612 while hold tags from NCR H-7122 were still in effect. s
suwrzwaam -mmww wwww a"_vates,m,m,- ympe,;a.m.p .,+m. 0 ' 25, 1983 which closed NCR M-7122. The assembly drawing was rev,ised on June NCR M-7912 was shown as being closed by the issuance of NCR M-79495. The disposition of NCR 79495 required that QC reinspect the strut assembly. This was done on August 12, 1983 and showed that the welding done under RPS 705612 was inadequate. As a result, NCR 10216 was issued on the same date and superceded NCR M-79495. The disposition of this NCR mquired that the 1/4-inch weld be moved from the top of the horizontal tubing to the bottom. The work was completed and the NCR closed on September 23, 1983. All hold tags had been renoved prior to the start of ~ the repair work. Revision 7 of the assembly drawing was issued on August 29,1983 and reflected the final changes. ' l.. L' ^ A hanger inspection report and component support checklist were both issued on September 20, 1983 reflecting the completion and acceptance of the strut assenbly. [ In a meeting on Novmeber 28, 1984, the alleger expressed concern whether the weld team had proper authorization to repair previously accepted hanger welds using a repair process sheet rather than an NCR. B&R procedure CP-QAP-12.1 dictates that a final walkdown of each support be made by QC to verify configuration, weld size, etc. Descrepancies found prior to the walkdown are considered in process repairs and may be l repaired by a repair process sheet per B&R procedure CP-CPM-6.90, paragraph 3.19.1. u r ___---w-,-v ... -_. ____._ __.__- Fata_g wswyne*37 gr
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& k a.MY-N(LC.As y ec. p~/% and o4 A- ~ ~ Ab n M de.e d ~/* N < ut. ,a+ -.9 B&R had adopted a policy of having welding engi4ering pers supports in accordance with the VCD prior to the QC walkdown. In this particular ;ase, the QC walkdown occurred ahead of the welding engineerirnf f A/Jua'a Because an NCR was still open and the assembly had not been finalh review. Wb accepted by QC when the welding occurre chokeeofusinganRPSor p* ~ NCR to have the weld repaired is a QA question and will be referred to th applicant for resp e QA aspects of this action will be referred to the QA/QC TRT. Md s(== The a11eger also indicated in the November 28, 1984 meeting at the
- excessive number of NCRs required to correct the assembly problem may be indicitive of a faulty QA program.
~ .j The TRT reviewed the objective of each of the NCRs issued and found three separate nonconfomances had occurred: 1. NCR M-7122 - Undersized welds. 2. NCR M-7912 - Welding prior to closing of previous NCR. 3. NCR 10216 - new location of assembly welds. The only nonessential NCR was M-79495. The infomation contained in this A NCR could have been added to M-7912 as a revision. The TRT found no j evidence that excessive'NCRs had been written. l The TRT has determined that the first hold tag was placed on the assembly at the time NCR 7122 was issued. The disposition of the NCR was to accept the weld "as is". Paragraph 3.1.2.3 of procedure CP-QAP-16.1 states, in 1.
w,, w. m x m a m o m e, a n. ~,,: g,.. s. w w \\ m. 3 t' 5-part, "for NCRs dispositioned 'use as is' by the design engineer, the QE ( will foreward a copy of the dispositioned NCR to the responsible QC supervisor to ensure timely follow up and closure of the NCR." The TRT detehnined that the hold tag is not removed in an " accepted as is" disposition until the NCR is accepted by the QA review / closure. The QA review / closure of NCR M-7122 did not occur until after the assembly i drawing was revised on June 25, 1983. The hold tag should have remained in place untjl that time and no welding should have been perfomed. The TRT found the NCR M-7122 hold tag attached to a later NCR with the written notation, " Hold tags removed September 12, 1983." 1 The TRT also found that one of the nonconforming conditions lised on NCR M-79495 stated that welding was performed under WPS 705612 while the NCR 7122 and NCR 7912 hold tags were in place .h k A % WM, M a b-b4 c44 The TRT will request the appitcant to review the actions of other VCD weld crews to determine if similiar situations of welding being performed while hold tags were in place may have occurred. F A0W-72 The alleger has stated that he overheard a conversation during which an individual claimed to have a radiograph of a nonexistant weld. The j alleger said the weld was identified as 9-1 on ISO BRP-CC-2-AB-003. The TRT determined that the referenced ISO covered a portion of the 24 ( inch component cooling water piping. The two field welds identified on 1 4 -=wm ^
eweevwwernWue*e:+'ecrwr&&.wsm&r-ww oswsiaw+m v m =wwi the drawing were marked FW2 and FW6. Both were socket welds connecting a ( 1 inch class 3 line to the component cooling line. A weld marked 9 is ~ r shown on the drawing as a shop weld. The manufacturing record sheet with attached multiple weld data card and weld filler material log cover the ~ shop assembly and welding of the 1 inch line prior to field installation. The TRT found no evidence that a radiograph was taken of a weld marked 9 on 150 BRP-CC-2-AB-003. t The originator of allegation AQW-72 is unknown. AQW-25 The alleger has stated that he felt a weld data card was lost and as a result weld repair infomation would be missing from the welding documentation package. The a11eger indicated that the field weld in v question was associated with the main steam lines near the steam ~ generator. 1 i Th.e TRT reviewed a typical weld FW1 on "the 32" main steam line 32-MS-1-04-1303-2 for completeness of weld repair documentation. The TRT did not review the accuracy of the information contained in the 1 1 7 docutrentation. The TRT found that a repair had been made to the PWI weld. The repair process sheet 33106, visual exam checklist, HT/PT report and weld filler material log for the repair were included in the documentation package. 1) s = ~
- 7~ - In addition, minimum wall violation repairs were made. ( The TRT found that thr weld repair documentatin for a typical main steam line' weld was in order. The TRT also determined that the conclusions-reached in TRT Mechanical /Pipin ategory 8 SSER indicated that lost weld data cards could successfully be reconstructed. The originator of the allegation declined, during a telephone call on August 1, 1984, to have further meetings with the TRT. t. 5. Conclusion and Staff Position The TRT has detemined that the sway strut - assembly was constructed and inspected in accordance with the applicable specifications (AQW-29 AQW-83). Repair welding was apparently per#omed, however,' on the[ assembly while a hold tag was in place. A quality assurance problem could result if the weld crew was unaware of the procedural requirements and performed work on other items under the " hold / tag" restrictions. The TRT found no evidence that a radiograph had been taken of a weld marked 9 on 150 BRP-CC-2-AB-003 (AQW-72). The TRT found that the weld repair documentation for a typical main steam line weld was in order (AQW-25). The TRT also determined that the conclusions reached in TRT Hechanical/ Piping Category 8 SSER indicated that lost data cards could be successfully reconstructed. Accordingly, these allegations have no safety significance. -_n, -,.,,,n-...,w. - w, w
n t ' ~ i 6. Action Required: ] m Ac WS ' s r i 1.I ~ i i i . -e !*.-'~ a.- l' I l . i i _~j ~~- 8. Attachments: None. 9. Reference Documents: 1. ISO BRP-CC-2-AB-003. [, 2 Drawing CC-1-028-003-A33R. Revision 0-7. .,;.;, ; 5 ,,.,s. v-- - -..-
n.vv. ~..s.v. ,u,x.m w e g. e.. - ca:a u.a.:w - n a,n,w g. w:.c.ac.w.:, w.,..:n,,:,,:g:=.,,,u : .g. 3. NCR M-7122. Revision 0. 4. RPS 705612. 5. NCR M-7912. Revision 0. 6. UMRC 705612 7. NCR M-79495, Revision O. 8. NCR M-10216, Revision 0, 1. 9. B&R NDE A-0706.
- 10. MWFL A-0973.
- 11. MIDC A-0973.
- 12. 150 MS-1-RB-001 FW-1 Package.
~
- 10. This statement prepared by:
R. Hubbard Date TRT Technical Reviewer - ~~' ~ .. e.-
- 3..
Reviewed by: L. Shao Date Approved by: V. Noonan Date Project Director 4 E I i '*?W T s s, t, ; W,'vWlTMWen,, , 3 r', en,% T AM'is T. {'.: wg_]._'_9_r_yg._. sa_&_.y,m i. y_, s ____;_y g_(___ f:_Q.fr-_sr Ta_7;:ge g..- i,, f.(Q } 1W'fM y g
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j '.' DCP12 - AQW-25, 72. 29, 83 DRAFT 2 - 3/18/85 SSER H I(. i. 1. Allegation Group: Mechanical & Piping. Category No. 25 Incorrect Welding Documentation 2. Allegation Number: AQW-25. AQW-72. AQW-29. and AQW-83 . I. i 3. Characterization: It is alleged the.t: =.,.. s AOtAJ -2.8. A. CnD - A 3 . _.a.. t-u).t269 M e.s
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W: n i h t% 1? ic? ,n p t,. i: Y3 \\.._ - /: l l l l 1 1 8. Attactwnents: None. ~~ ~ ~~' l 9. Reference Documents: 1. ISO BRP-CC-2-AB-003. ( 2' Drawing CC-1-028-003-A33R. Revision 0-7. I
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- 10. N FL A-0973.
- 11. WDC A-0973.
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- 10. This statement prepared by:
R. Hubbard Date TRT Technical Reviewer 3 3 Reviewed by: ( L. Shao Date j E Approved by: V. Noonan Date i Project Director h I .i. I i ii O' i @ r w ...___._-__.._...__._.._..-__.-__._.._._.._,..,,,,.._...,.....,m-...
p 1 F g' u yer mm I i 1 i PERFOfWANCE QUAUFICATION TEST. Por no. AA-##ois -d'A l meown a ROOT,it:C. p.py l "wgLDER t e
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.g - 1-Radiography conducted sy. _-ca. e i 2. APPROYAt.. s $, Og g - ~ - -. --t BROWN & ROOT. ys' .,m,...,...... ec. het the' test weldsywere preocred cod fested in oct thet the staterne ~4 g M E k .effif .. ~ SR q. -v. r.ortance with the reqvtrernents ofi s 40 i . INC. i ;, g?J. A$MC,, CODE- ] ~ .Ayy s t - Q 3,3.g .i stcTroN DC . TAWS !8 7 ~W ING NG,NEERING t -- .A . - - -- D 1.1... g g7 /( )' w MAQTY coNTRot ~ ^ / / ' '" fp - _,, ~ ~ - ,e,,.. wu.mded'K,g ma. gMh e .y_3 ~ _.n..m"~-* .._.w..~~~- t .......c
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",d.. JR" - ?..hTESTING -~ ~- - - - --*'"-~ ~ ~~~ ~~' ~ ~ ~ ~ ~ ~~ ~. -. - M: ' '. #' ~. ,. ;. ',.NED DEND -TESTe-TYPE ' ' ' ~ ~ FI';.f;o[ ,5--hPEC3htEN.4. . RAOnOGRAPHtC-TEST. ,y PEC1MitC ^ ~ HESUI.TG ,,2-m.~. :. (, .SpecTc880231Rev../-' ,5 L.. - i p - 5 $ a g;,Im No.C'/99.K Rod .p . +.p ~._ g, ~.2 g- . g' - 8.------- ,.MSATs l W ~ ~ ' g }' QL ~ ~.. ( i - a .g a .. If.SL C0i;UUC' ICD liY y 8 p.- ,i. @ A. .i'.- g
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, a ... certify that the statements ici this reccrd cre correct , that Jhe test welds were prcpors:d cud Icsled in oc. CROWN 0-(ROOT, IMC. , I ca.rdance with the toqviternerits of i pg['g, g,p x. u,Wg NG @NGiNEEHING {ASME,, CODE-y 1 7 AWS< a.CTION IX g/,/ N,. D l.1 QUA Y COtJTHOL 0 I s p_ .,.m.. 3~ ,,... _, - -.... ~. - - "~'~ '"
,7 % & W '_ 1 rtL - - - - y-2 q u \\ u WELDER PERFORMANCE QUALIFICATION RECORD STANDARD TESTS [ EFFECTIVE WEEK OF: February 18, 1980 Page 1 of 18 NEi.DIOs'Ni$s NiSBOL Reed, R. AAB C1, C2, C6, S2 RT q .S1, Al BEND }.' Hite, J. AAC C2, S2, S1l, C11 RT Al BEND 7 Lloyd, P. AAD C2, S2, S11, C6, AS RT Q C1, A1 BEND 3 a Grant, W. AAR S3 RT vg C6, A1, AS BEND ,.y u. g e ?CL ' 1. AAS C1;.C2,,51,. S6 , RT. p717f,, '.,7 .f' .7,,f.Crove,; M., g}-{..hdj"yigq.'.'2 i ',).E,((jNi 9, i.. S2,j,NL,,4. pg.',i qg,,4. BEND '.S. gy gNJh;-$wBEND 0:-b,h.m4-3.b.. 8 h [-~ NAAT.Qj@ UhfCIN; Al$,.hAl =ig*~45h@4lM}Mi$ Jh
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- I Myers, H.
ACU C1, S2, N1, N2, C12, C13, A13, S11 RT C6, S3 BEND Schu'ltz, H. ACT C1, C2, C6, S1, AS, LG RT S2 BEND Reed, J. ACZ C1, C2, S1 RT 52, C6, AS BEND TGMww----h_GFATff% c.Cf0 N 0 m g-M c, w _- e e. w M mys. Q .t M -3 Boykin, R. ADM C2, C6, S2, AS RT ~ 3 C1, Al BEND s , N1 ~ . / % iTs);;r. 3.M s3 ; g :y 5.g:g,;,.
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,s --: ; -m..y e; n.-, [ ', y i Fleming. J. " 'AET 7 . C14)Sil.W 7': *- - '^ h M. D N ET' N. k.$ ' ~ oi$ .' k[ 4.' -*gy *c 7.4, flgh ~ )f...{S6 - . -), %f-ENDf-h i. ,,.g}$, Justice, A. AEW f...NS4.i.,. ..z... !. w.. r /2-RT' .y t ! --'C Ensign, J. AEI. C1, S1, C6 RT E N1, N3, A1, A5 BEND
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'M RT:- - ..y,f.l., ~ - Ballard, W. " ' AFC: ^ {:) McMaster, C. AFG .S2, S4,' Cll, C12- . RT ' c. ,.5e. S1, S6, C6 BEND I- [ i Griffin, T. 'AFH C6, Al, AS BEND .a, Young, J. AFJ C6 - RT A1, AS BEND l Wright, D. AFK C1, C6, S1, S2, AS, N1 RT lR ' i,. C2, S6, Al, A4 BEND ~ )1 4 O- .s h m enopw w s..m.umaryvm M h - h w.E h.JP65'@W.N MP"F'P.WWW T
g w w w c++F m m H-m;.. Tvvm 2 - ' A r.M e -, il .,a 3 zy EFFECTIVE WEEK OF: February 18, 1980 Page 3 of 18 WEiDIit'S ' NAME SiMBdi. Fuqua, S. AFL S4 RT C1, Al BEND l! Davis, R. AFO C11, C2 RT l-l l.4 Allen, G. AFP S4, S12, C12 RT .} C1, C6, S1, S6, N1, A1, A4 BEND Fe.- A .{cneg. V '...,. ;.. A m e g g,J, 5 A5.._.2 e +,._.., .._-...~..m,-- .m.r=2 e - %- c: %-. y BENbm._w,c, p. {.J Stepp, N. AW A10, C10 BEND Harwell, F. ACB C1, C6, S1 RT C2, S2, S3, S6, N1 BEND ....w.2 ... _ ~_.=.,.~__ ~ m.x. %..,_..~_ _._____.______._c.__,n_.,- _,:-__________--_...., ~. -...., - _ - _..,
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4"#fT^ : rzg_ i gkZ7?N9WM 706,Q[ m h 4 i j EFFECTIVE WEEK OF: February 18, 1980 Page 10 of 18 ff esinga.S'NixE Srx30f. Bright, S. ATW S12, N2 RT C1, C6, Al BEND Hayes, B. AYI C6, C1, C12, Sil, S12 RT I Bannerman, R. AYZ Cll, S11, S4, S12, C12 RT C6, S6 BEND s 1. King, J. AZB C12, S12 RT 1 Campbell, D. AZC C6, AS S12, C12 RT { C11, S1, S6 BEND tc .g Burnett, R. AZE S12, C12, C11, S11 RT .,; s '. r n ,.... ; g4;~ .**e-j . ~ _ Melton; K.~' AZI. C6,, AS BEND .1 C14 FRACTURE 39 ~ - - Habert, B. 3AZN S2, S4, C11 RT: . t e. l'hk ' l?c:5Nh&..;'.1 Y' 5 * *~ ^*/ 5 3 Aikman, L.. AZE .C6, Al BEND y ..>.:o Y Doggett, G. ~- ' AZS C6, Al BEND ...Y..., yga.y., -... Q. ; T.;g;%- . sa..., Q' ~ RT M %7..;,., ,..q .. :s +. ~.. ^ Hugh.itt, R. ~. AZT C11, 512,;,, T. c ! .c ~n ~. ?u l7 . Magness, L. -AZU' C2, S2 RT. *; - :w.-,...mm.,. _ , _x., _ p. :. g ;. C1. *. ', w nBEND4'- %:.?W e. ,y I C6,. h* ~~ Hancock, K. AZW AS RT.. C1 BEND } Bennett, R. BAA C6, A5 RT uc A1, A14 BEND ,r ,s Moralez, R. BAF S6 BEND d Hoang, T. BAG S6 BEND l* s.. .t. 0 Ridings, R. BAL S2, S4, S6, C12, S11 RT W C1 BEND .s ,t..
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BAS C12 RT C6, Al BEND Duffey, L. BAT Cll, C6, AS, S11 RT l ..g
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Page 13 of 18 EFFECTIVE WEEK OF: February 18, 1980 (
- Ef. DER'S NAME SYMBOL BRAZE Frisby, E.
BFK B2 RT Riclanan, J. BFT C6, A5, C12 BRAZE Gilbert, M. BFU B2 RT Gordon, D. BFZ C11, S12, 511 BEND Mattox, T. BGB CIO, A10, A14 KT i. Youngblood, H. BGE C6, AS, S11, S12, C12, C11 RT h Bayne, J. BG7 ,C6, AS, S11, 512, C11' ~. ,R't. .2 ,-..C6..A5 .ac... Y% BEND .te %; BGEr.? 4.{9 pt;3..g:y;;g: _,.g:!C10, A103.127...M 7- ' .Garcia,.G. @~I-Mi ^.4 k .? - WNw:yt. 'p : RT 'r'~ e-q .C6,.A5 - e. Olivarez, A. 1BGI .a BEND C10,..Ai0id y @, f$'4- '} ,n p.4 :.. -[' h y ', 7 on.A5,. C6 3rgw %g.g,6.3. p yf~.alm rr..BELR W;;,,... p y,y,. ~ ': : ' RTc. ^ - A BCJ - Campos, P. 'd.j+-= :':W:*4 C10, A10AYO :~lM1.~' ' .-M;. '.4 ;.(.' M., ?.=x $Q., u...,,,9 M.,BEND 2'S I:i. :,....,:. s .,g, 1BGLJ WesC10,' A10,$..f?'C;nis* b.tsi n .~, . l1 g..g..~~ V:8...% =$..: .....Qt?,' M g &.E R.N.#. W,e
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BGI C11, C12, Is n .1- ",L RT BGZ C12, S12, C11 Howard, J. BEND t% Patrino, H. BRB C10, A10 i I 'St 6 RT Sigmon, E. BHC C12, C11, S11, C6, A5 RT [' v. i.a 1 - Y Spivey, D. SHD C11, C12 l \\~ [-
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a =ww.w - -m_m= -=.:n. fwwwww +.~~ wm.m,.+ wm .:.-2.w.- =.s & m - w = :c r --u w - _ _ _.w.www 3 -~ J .e -a m EY?ECTIVE WEEK 07: February 18, 1980 Page 14 of 18 { Nti.DEM S' Ni$s SiMB0f. Linzy, T. BHH C12, S12, S6 RT d Lauderdale, G. BHI C12, S12 RT Sharp, W. BHJ AS, C5, C10, A10 BEND ,i Mcdonald, R. BHL C12, C11, S12 RT Roarty, M. BHR C10, A10 BEND s 1 Foss, Clyde BHS C11, C12, S12, C6, AS RT T y Mooney, M. BHT' C10 A10 BEND .i .Taylo,r, M. . BEW Cll, C12, S12, S11 RT ~ j,c.a.;,; :7,; QsQ. ?,k';ii,;,e * &. a.*u.,. ~;&-i.w..a,. - Q,.x r;i..,_ Z,y.;_, .3 ?.- . Truelove,'D. 1 BHr.'... AT, C6> .. RI,.P ? ' p.; n, ,/ - .* McCarty, E.
- ~.% BRT a C12aC11M S121.'
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'. J Daniels, L. BIZ C12 RT 4,.1.. C10. A10 BEND a Y Bell, P. BJC C12, S12, C11 RT '@+ Raffin, J. BJD A10, C10 BEND e '%y Reeves, L. BJF C12 RT Prue, C. BJG C12, S12, Cll RT e ,.gg Sturmer, C. BJH Cll, C12 RT .e.9 Moore, W. .BJI C1, C12, S12, S11 RT A g ...... - w. _. _ +.: C12;. S12, C117 .'. RT .t - %.: Robinso.n 1,Ii.Mg(PBJJ'
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- 3
.w.' 2 W.?;0@"" ; ; ?/f-pi' n @$,4.- %m.3 g@#.P.. 4 4M<"'.A9.juP.(' Tw".mc Df*'.w .;s- 'M:4 W.... + -, s 9 .d BLC~"I.T;A8:".#R23i;9 f. 5 ,.e. V fBEND.Y dy? h a'Z:g (f4.i :^ q.j d. 15, Ell' ott,',Gl. M -'5 f ;.*.:.y 8 l :!E % }:..+: N b P . ~7./J .-W.4 4 % :.Q. Q' .Q.9 : 1 Robbins,J.' C JBLD'"' 7 A8: - fF .;.q.m.. - ' IJ ' ' BEND ..,",,f f ~ = ~ e 7 y=e-:j k e'.,;-l,. fTM*3, ;".;,.. 3- 's ~-. - + -.i at WY t. ~- . ; d'."...p. ~ -? ';:va * * %N*K5 6. M 4.!,'Wilmott',?B.i..,6.h. W. % sd, i$h,(* C10 f.c.i..,....;. w :,..;. @ j,f.@.s BEND g,M,,3 ;,-e.. WWh <.n5. 5~D.'.@_ 9..%. ..,$. Y;W A10 .?"S.M.. S.C..~y, tChoate. T yh.$!G.d.. $;9#.$. ". i;,.BLEQ .:v .W BLF.9 +?" C11.r.O M. y . T' : p
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- EI. DER' S' NiSE SiSB L I
Yecmans, M. BLR C11 RT Douglas, K. BLST C12, A8 BEND ".g McCrohan, L. BLT C10. A10 BEND y Combs, R. BLU C10, A10 BEND ( Birdsong, C. BLW C6, AS RT I.t Tomlinson, J. BLY AS BEND s 6 ,y Benavides, A. BLZ C10 A10 BEND _w. -.11*.C11 .... -..p.... RT.. Slover, D. BMA. C 4. .m- ..,,a....
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APPROVAL 61 (h k kl' k ii T ['Q/ & V., Cecrtify that the srcrements in this record cre correct BROVel j l' i .i and that the test welds wcro prepered cnd tested in ec- . i.*g 7 cordonce with the requirerncnts of a y [S,0 ' G EN % "flMG WF .t ASME C00E- ' AWS-I MS-w M/-Cr <. '.>t, l SECTIOra tx D l.1 L--.- AUALITY CCNTIIOL I / / -y--~~-.-- 'e.. - }., ,e 'i r . ' *. s ia ..t .g.,,..,s4,e sg y gg .;, q., L Sh.N.ma.**'89sfLA-m.
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(3) Denote Satisfactory inscection bv an "S"; Unsatisfactorv inscections bv a "U" PRODUCTION REl. EASE l g 9: PER. OPERATION HOLD POINTS CON SAT. INSPECTION RESULTS (SIGN ANO DATE) e M. [ f NO. WT .QC ANI or QC or WT NOE CERT. ANI UNSAT. Li"/EL
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