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LER-1982-064, Forwards LER 82-064/03L-0.Detailed Event Analysis Encl |
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O PSEG Public Service Electric and Gas Company P.O. Box E Hancocks Bridge, New Jersey 08038 Salem Generating Station September 8, 1982 Mr.
R.
C.
Haynes Regional Administrator USNRC Region 1 631 Park Avenue King of Prussia, Pennsylvania 19406
- - Dear Mr. Haynes:
LICENSE NO. DPR-70 DOCKET NO. 50-272 REPORTABLE OCCURRENCE 82-064/03L Pursuant to the requirements of Salem Generating Station Unit No. 1, Technical Specifications, Section C.9.1.9.b, we are submitting Licensee Event Report for Reportable Occurrence 82-064/03L.
This report is required within thirty (30) days of the occurrence.
Sincerely yours,
//
h2fi fw H.
J. Midura General Manager -
Salem Operations RH:ks[Af[
CC:
Distribution 820922O331 82090s PDR ADOCK 05000272 S
PDR The Energy People gf,@
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o Report Number:
82-064/03L Report Date:
09-08-82 Occurrence Date:
08-16-82 Facility:
Salem Generating Station, Units 1 and 2 Public Service Electric & Gas Company Hancocks Bridge, New Jersey 08038 IDENTIFICATION OF OCCURRENCE:
Solid State Protection System --Possible Undetectable Failure.
This report was initiated by Westinghouse Report NS-EPR-2638.
CONDITIONS PRIOR TO OCCURRENCE:
Not Applicable.
DESCRIPTION OF OCCURRENCE:
On August 4, 1982, Westinghouse verbally notified Public Service Electric and Gas (PSE&G) Company of a potential problem associated with the Solid State Protection System (SSPS) in service at Salem Station Units 1 and 2.
During review of a schematic diagram of the SSPS, Westinghouse engineers discovered a potential undetectable failure which could exist in on-line testing circuits for relays in the system.
Westinghouse issued a' report,.!(NS-EPR-2638), on August 16, 1982, on this potential problem.
DESIGNATION OF APPARENT CAUSE OF OCCURRENCE:
Not Applicable.
ANALYSIS OF OCCURRENCE:
The Solid State Protection System-(SSPS) consists of two redundant systems, Train A and Train B, identical in function, to provide protection for the Nuclear Reactor Systems.
Each Train cabinet has an input relay bay, a logic bay, and an output relay bay.
Each train of the system has two types of protective outputs, one to trip the reactor and one to actuate safeguard systems to protect the plant.
A decision to trip the reactor is based on error signal inputs to the SSPS logic.
If a particular combination of one or more trip conditions exists, the logic system will open the reactor rod control system trip breakers and bypass breakers, causing an automatic control rod trip and a reactor shutdown.
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.g LER 82-064/03d?
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o ANALYSIS OF O CURRENCE:_cx
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The safeg,uaYd outputs of the SSPS will operate the valves and motors required to placr/the reactor and plant in a safe shut-down condition.
Master relays in the output cabinet operate slave relays to provide these outputs.
The Westinghouse investigation of the problem, disclosed that periodic testing of the SSPS includes actuation of. master relays which actuate Safeguards, systems.
When a' preselected master relay is energlied, a proving lamp in' series.with the' output (slave) relay coil confirms electrical continuity.
Operation of the relay is prevented by reducing-theJcircuit. voltage from i
120 vac to 15 vdc during testing.. Subsequent tests from.the Safe-
~
guards Test Cabinets energize (120'vac) each. output relay to confirm actuation of the Safeauards device.
In those instances where actuation of the final device'cannot be tolerated, a,' proving lamp in the Safeguards test circuits verifies relay contact move-ment, field wiring and electrical continuity through the final device.
The output relay coil continuity is confirmed at the SSPS, without operating the relay, by reducing the-circuit voltage to 15 vde from 120 vac.
Operation of the master relay by means of the pushbutton test switch also removes the shunt from the SSPS proving lamp and allows the 15 vdc to energiae it to confirm the continuity of the output relay coil.
Upon completion of the master relay and output relay coil continuity tests, 120 vac circuit voltage is restored.
However, if the switch contacts which shunt the proving lamp should fail to reclose as expected, 120 vac wduld be applied to the lamp in the event that the system were called upon to operate.
Depending on the output relay coil impedance and the number of output relays being operated by the master relay contacts, the current through the lamp could cause it to burn open before the output relay (s) energized.
In such an instance, associated Safeguards devices in the affected train would not actuate.
Since, during circuit analysis, all identified nondetectable failures mdst be assumed to have occurred, the redun-dant Safeguards actuation' train must be assumed 7to be similarly, 4
if not identically, failed.
'~"Ns Although failure of the subject test switch contacts, ic highly improbabic, Westinghouse has recommended a minor ~ revision to test procedures conducted from the Safeguards Test Cabinets where operation of the SSPS output relays is verified.
The revision will ensure that the relay test circuits in the SSPS operated properly when the systep was returned to its~ normal.
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ANALYSIS OF OCCURRENCE:This occurrence involved the potential of conditions leading to operation in a degraded mode permitted by a limiting condition for operation, or plant shutdown required by a limiting condition for operation, and is reportable in accordance.with Technical Specification 6.9.1.9.b.
CORRECTIVE ACTION
The Westinghouse Report'is currently being evaluated by Nuclear Engineering for applicability to Salem Station.
Because the SSPS in use at Salem uses a different Safeguards Test Cabinet l-than the one supplied'by Westinghouse, the revised procedures will vary somewhat from the Westinghouse recommendations.
A Supplemental Report will be submitted upon completion of the i
evaluation and procedure revisions.
FAILURE DATA:
Not Applicable i
Prepared By R.
Heller bV dM Gendral/ Manager -
Salem Operations SORC Meeting No.
82-82
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| 05000311/LER-1982-001, Supplemental LER 82-001/03X-1:on 820110,steam Generator 24 Pressure Channel 4 Failed High.Caused by Ventilation Damper Stuck Open,Freezing Pressure Sensing Line.Damper Freed, Exercised & Closed | Supplemental LER 82-001/03X-1:on 820110,steam Generator 24 Pressure Channel 4 Failed High.Caused by Ventilation Damper Stuck Open,Freezing Pressure Sensing Line.Damper Freed, Exercised & Closed | | | 05000272/LER-1982-001-03, Pressurizer Overprotection Sys Valve 1PR1 Was Isolated Due to Leakage. on 820107,while Draining Rcs,Valve 1RP2 Would Not Open. Caused by Generic Problem.Reactor Vessel Head Removed | Pressurizer Overprotection Sys Valve 1PR1 Was Isolated Due to Leakage. on 820107,while Draining Rcs,Valve 1RP2 Would Not Open. 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Line Thawed | | | 05000272/LER-1982-001, Forwards Revised LER 82-001/03X-1.Detailed Event Analysis Encl | Forwards Revised LER 82-001/03X-1.Detailed Event Analysis Encl | | | 05000272/LER-1982-002-01, /01T-0:on 820119,indications of Tube Thinning Were Detected by Eddy Current Exam.Steam Generators 12 & 14 Required Two & Three Sample Insp,Respectively.All Defective Tubes & Tubes Degraded Above 30& Plugged | /01T-0:on 820119,indications of Tube Thinning Were Detected by Eddy Current Exam.Steam Generators 12 & 14 Required Two & Three Sample Insp,Respectively.All Defective Tubes & Tubes Degraded Above 30& Plugged | | | 05000311/LER-1982-002-03, /03L-0:on 820111,2A1 Battery Charger Tripped, Was Reset & Tripped Again.No Problem Found.Subsequent Trip Caused by Difference Between Battery Voltage & Battery Charger Voltage Setting.Personnel Instructed | /03L-0:on 820111,2A1 Battery Charger Tripped, Was Reset & Tripped Again.No Problem Found.Subsequent Trip Caused by Difference Between Battery Voltage & Battery Charger Voltage Setting.Personnel Instructed | | | 05000272/LER-1982-002, Supplemental LER 82-002/01X-2:on 820119,during Surveillance, Indications of Tube Thinning Detected by Eddy Current Exam. Tubes Above 30% Degradation Plugged.Tube R44C62 Sent to Westinghouse for Chemical & Metallurgical Testing | Supplemental LER 82-002/01X-2:on 820119,during Surveillance, Indications of Tube Thinning Detected by Eddy Current Exam. Tubes Above 30% Degradation Plugged.Tube R44C62 Sent to Westinghouse for Chemical & Metallurgical Testing | | | 05000311/LER-1982-002, Supplemental LER 82-002/03X-1:on 820111,battery Charger 2A1 Tripped.Charger Tripped Again Upon Resetting Breaker.Caused by Difference Between Battery & Battery Charger Voltages. Operating Instructions Revised to Adjust Float Vo | Supplemental LER 82-002/03X-1:on 820111,battery Charger 2A1 Tripped.Charger Tripped Again Upon Resetting Breaker.Caused by Difference Between Battery & Battery Charger Voltages. 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Cause Not Stated.All Required Containment Purge & Pressure Vacuum Relief Penetrations Isolated.High & Low Speed Filter Paper Drives Replaced | | | 05000272/LER-1982-006, Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-006, Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-006-03, /03L-0:on 820128,svc Water Flow Indicator Indicated No Flow Condition.Caused by Svc Water Discharge Valve 22SW223 Being Stuck Shut.Valve Opened,Locally Tested & Returned to Svc | /03L-0:on 820128,svc Water Flow Indicator Indicated No Flow Condition.Caused by Svc Water Discharge Valve 22SW223 Being Stuck Shut.Valve Opened,Locally Tested & Returned to Svc | | | 05000272/LER-1982-007-01, /01X-2:on 820211,during Design Review,Discovered That Check Valves 1AF71 & 1AF72 & Associated Piping Not Seismically Analyzed & Protected.Protective Steel Structures Provided Off Seismic Wall | /01X-2:on 820211,during Design Review,Discovered That Check Valves 1AF71 & 1AF72 & Associated Piping Not Seismically Analyzed & Protected.Protective Steel Structures Provided Off Seismic Wall | | | 05000272/LER-1982-007, Forwards LER 82-007/01X-2 | Forwards LER 82-007/01X-2 | | | 05000272/LER-1982-008, Supplemental LER 82-008/03X-1:on 820126,boric Acid Concentrations in Boric Acid Storage Tanks 11 & 12 Found Below Tech Spec Limit.Caused by Dilution of Concentration by Flushing Water in Tank Following Maint.Boric Acid Added | Supplemental LER 82-008/03X-1:on 820126,boric Acid Concentrations in Boric Acid Storage Tanks 11 & 12 Found Below Tech Spec Limit.Caused by Dilution of Concentration by Flushing Water in Tank Following Maint.Boric Acid Added | | | 05000272/LER-1982-008-03, /03L-0:on 820126,sample Results from Boric Acid Tanks Indicated Boric Acid Concentration Below Tech Specs. 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Five Capacitors Replaced | | | 05000311/LER-1982-009, Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | | | 05000272/LER-1982-009, Supplemental LER 82-009/03X-1:on 820118 & 25,Cardox Fire Suppression Sys for 1A,1B & 1C Diesel Generator Areas & Fuel Oil Storage Area 12 Inoperable for More than 14 Days.Caused by Sys in Manual Mode Due to Maint Outage | Supplemental LER 82-009/03X-1:on 820118 & 25,Cardox Fire Suppression Sys for 1A,1B & 1C Diesel Generator Areas & Fuel Oil Storage Area 12 Inoperable for More than 14 Days.Caused by Sys in Manual Mode Due to Maint Outage | | | 05000272/LER-1982-009-03, /03L-0:on 820118 & 25,switches for Cardox Fire Suppression Sys for 1A,1B & 1C Diesel Generator Areas & Fuel Oil Storage Tank Area 12 Had Been in Manual Position for Greater than 14 Days Due to Maint Outage | /03L-0:on 820118 & 25,switches for Cardox Fire Suppression Sys for 1A,1B & 1C Diesel Generator Areas & Fuel Oil Storage Tank Area 12 Had Been in Manual Position for Greater than 14 Days Due to Maint Outage | | | 05000311/LER-1982-009-03, /03L-0:on 820129,air Particulate Detector Pump Low Flow Alarm Annuniciated.Caused by Incorrect Normal Flow Valve Lineup to Pump.Pump Removed from Normal Flow & Placed in Backup Flow Lineup | /03L-0:on 820129,air Particulate Detector Pump Low Flow Alarm Annuniciated.Caused by Incorrect Normal Flow Valve Lineup to Pump.Pump Removed from Normal Flow & Placed in Backup Flow Lineup | | | 05000311/LER-1982-010-03, /03L-0:on 820201,discrepancy Between Individual Rod Position Indicator (Irpi) & Control Rod Bank Demand Indicator for Rod 2C2 Exceeded 12 Steps in Either Direction. 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Caused by Incorrect Calibr of Irpi.Irpi Calibr | | | 05000272/LER-1982-010-03, /03X-1:on 820201,temporary Hose Connection from Unit 1 Spent Fuel Pool to Unit 2 Exchanger Found Leaking on Auxiliary Bldg 84-ft Elevation.Caused by Improper Clamp Installation.Hose Disconnected | /03X-1:on 820201,temporary Hose Connection from Unit 1 Spent Fuel Pool to Unit 2 Exchanger Found Leaking on Auxiliary Bldg 84-ft Elevation.Caused by Improper Clamp Installation.Hose Disconnected | | | 05000311/LER-1982-010, Forwards LER 82-010/03L-0.Detailed Event Analysis Encl | Forwards LER 82-010/03L-0.Detailed Event Analysis Encl | | | 05000272/LER-1982-010, Forwards LER 82-010/03X-1.Detailed Event Analysis Encl | Forwards LER 82-010/03X-1.Detailed Event Analysis Encl | | | 05000311/LER-1982-011, Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-011-03, /03L-0:on 820205,during Radiological Survey of Hot Laundry Trailer Area,Technician Discovered Lint from Dryer Exhaust of Trailer B Revealing Traces of Cs-137,Co-60 & Co-58.New Trailer & Lint Collector Installed | /03L-0:on 820205,during Radiological Survey of Hot Laundry Trailer Area,Technician Discovered Lint from Dryer Exhaust of Trailer B Revealing Traces of Cs-137,Co-60 & Co-58.New Trailer & Lint Collector Installed | | | 05000272/LER-1982-011, Forwards LER 82-011/03X-1.Detailed Event Analysis Encl | Forwards LER 82-011/03X-1.Detailed Event Analysis Encl | | | 05000272/LER-1982-012, Forwards LER 82-012/03L-0.Detailed Event Analysis Encl | Forwards LER 82-012/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-012, Forwards LER 82-012/03X-1.Detailed Event Analysis Encl | Forwards LER 82-012/03X-1.Detailed Event Analysis Encl | | | 05000311/LER-1982-012-03, /03X-1:on 820209,steam Generator Level Channel 2 Displayed Erratic Behavior,Indicating Drift.Apparently Caused by Intermittent Ground on Signal Lead.Ground Eliminated by Lifting Leads While Troubleshooting Problem | /03X-1:on 820209,steam Generator Level Channel 2 Displayed Erratic Behavior,Indicating Drift.Apparently Caused by Intermittent Ground on Signal Lead.Ground Eliminated by Lifting Leads While Troubleshooting Problem | | | 05000272/LER-1982-012-03, /03L-0:on 820223,operator Found Significant Amount of Chromated Water on Floor in Diesel Generator 1B Cubicle. 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Caused by Leakage on Right Side Jacket Water Heater.Jacket Water Heaters Replaced | | | 05000272/LER-1982-013-03, /03L-0:on 820301,control Room Operator Closed Pressurizer Relief Valve 1PR1 When Valve 1PR2 Was Still Closed.Caused by Operator Error.Operator Counseled by Senior Shift Supervisor | /03L-0:on 820301,control Room Operator Closed Pressurizer Relief Valve 1PR1 When Valve 1PR2 Was Still Closed.Caused by Operator Error.Operator Counseled by Senior Shift Supervisor | | | 05000311/LER-1982-013, Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-013-03, L-0:on 820215,shift Supervisor Informed That Two 4-inch Core Bores Opened on 78-ft Elevation Between Mechanical & Electrical Penetration Areas.No Fire Watch Posted.Caused by Inadvertently Posting Watch on Wrong Unit | L-0:on 820215,shift Supervisor Informed That Two 4-inch Core Bores Opened on 78-ft Elevation Between Mechanical & Electrical Penetration Areas.No Fire Watch Posted.Caused by Inadvertently Posting Watch on Wrong Unit | | | 05000272/LER-1982-013, Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | | | 05000311/LER-1982-014-03, /03L-0:on 820219,steam Generator 21 Level Channel 2 Read 20% Higher than Channels 3 & 4.Channel 2 Declared Inoperable.Cause Unknown.Transmitter Tested & Found Satisfactory.Sensing Lines Blown Down to Remove Solids | /03L-0:on 820219,steam Generator 21 Level Channel 2 Read 20% Higher than Channels 3 & 4.Channel 2 Declared Inoperable.Cause Unknown.Transmitter Tested & Found Satisfactory.Sensing Lines Blown Down to Remove Solids | | | 05000272/LER-1982-014-03, /03L-0:on 820306,wind Speed Indications for 150 & 300-ft Elevations Failed.Local Indications Also Failed. Caused by iced-up Anemometers.Anemometers Thawed & Declared Operable | /03L-0:on 820306,wind Speed Indications for 150 & 300-ft Elevations Failed.Local Indications Also Failed. Caused by iced-up Anemometers.Anemometers Thawed & Declared Operable | | | 05000311/LER-1982-014, Forwards LER 82-014/03L-0.Detailed Event Analysis Encl | Forwards LER 82-014/03L-0.Detailed Event Analysis Encl | |
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