ML20072C708
| ML20072C708 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 07/24/1994 |
| From: | TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20072C692 | List: |
| References | |
| SOMI-010, SOMI-10, NUDOCS 9408180062 | |
| Download: ML20072C708 (19) | |
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SIMULATOR OPERATIONS / MAINTENANCE INSTRUCTION - 010 REVISION 16 p -
07/24/94 SIMULATOR CERTIFICATION TESTING The purpose of this instruction is to implement the simulator test requirements as identified by NTP-603 and provide guidance for the development and perfonnance of simulator cenification testing and testing required as a result of changes to the simulator configuration.
This instruction applies to all personnel involved in activities related to the maintenance of the simulator cenification. This includes those personnel who make software or hardware changes, review modifications, test changes or perform certification testing. The person performing the test is responsible for test acceptance.
Testing to achieve and maintain simulator cenification may normally be divided into two distinct but inseparable categories:
- 1. Simulator Modification Testine - this is the testing associated with a change made to the simulator configuration as a result of changes in the reference unit configuration or to simulation problems identified during training or testing.
Changes or problems are identified and documented on a Simulator Action Request (SAR) and resolved using the process described in SOMI-009.
The individual performing the change should identify the scope of changes made to the configuration. 'Ihe Simulator Test Coordinator will utilize this infomiation to determine the scope of testing required.
The SimulatorTest Coordinator specifies the scope of testing required based upon knowledge of the change and the impact of that change on the overall simulator configuration. Depending upon the complexity of the change, the test process may or may not require detailed test instructions to describe and document the testing required.
- 2. Simulator Certification Testine - this is the testing necessary to ensure the simulator remains a high Gdelity training device through the performance of a series of regularly scheduled tests which provide documentary evidence of the simulators capability to suppon the primary training mission.
The certification tests encompass the full range of power plant operations utilizing controlled plant operating procedures as the test document. Off nonnal and emergency events are conducted and compared to similar events at the reference unit, best estimate data (such as RETR AN computer code), similar events at other related plants or an objective evaluation and judgement by the Program Review Board.
If problems are identified during certification testing, they are documented on the SAR fonn and resolved using the process described in SOMI-009.
The Simulator Test Coordinator develops, schedules and coordinates the perfomiance of the cenification testing in accordance with the approved certification test schedule.
Cenification testing requires a fully dedicated simulator, No other activities, which could influence test results, may take place while cenification tests are in progress.
Manipulation of controls or other uses of the simulator, including the use of terminals or other 940818006'2 940808 Page 1 of 19 PDR ADOCK 05000445 R PDR
i SIMULATOR OPERATIONS / MAINTENANCE INSTRUCTION - 0I0 d
v SIMULATOR CERTIFICATION TESTING peripheral devices connected to the computer being used to conduct the cenification test, are not allowed without the specific permission of the SRO cenified individual in charge of the certification test being conducted.
If charts contain preprinted times which do not correspond with the time of testing, the preprinted time should be stricken, initialed and dated by the individual collecting the data.
Graphical data printed or recorded in color (i.e.; CRT screen prints and main control board (MCB) charts recorded with colored pens) and collected to provide documentary evidence of test results should be marked like the example below to identify the color and placement of each recorded line.
PT-AN 9009 51ain Turbine Trip 4- Stop 7/30/90 1640 T
I Red Red - S/G #1 hi 0 SE+6 lbm/hr Steam Flosv E ./
FT-512 Start P A
g3 Illue S/G #1 1639 [ 0 100 %
NR Level DATA LT 519 ANSI / ANS-3.5 - 1985 and Regulatory Guide 1.149 will be used to identify:
- tests or types of tests to be perfonned data points to be recorded for evaluation test frequencies test acceptance criteria Attachment I establishes the schedule to test approximately 25% of the malfunctions each year during the certification period. The listed malfunctions will be tested according to this schedule.
If the malfunction does not list any options, then all the options will be tested. For example, "CC01" means both "CC01 A" and "CC01B" will be tested in the same year. "ED08E" means only option "E" will be tested. Options are usually combined for efficiency when the test is simple and the options are almost identical. ' An "IN DEVELOPMENT" malfunction is one that is not yet ready for training usage. It will be added to the schedule in the year that it is completed and delivered for usage. This type of malfunction automatically generates a " Simulator Trouble" alann whenever used (annunciator, audible, computer alann). It is mso marked appropriately in the Malfunction Cause and Effect List.
Attachment 2 lists the tests to be conducted annually which demonstrate the simulator's ability to perfonn and accurately represent the reference unit design (or actual) response to the transients listed in ANSI /ANS-3.5 - 1985, Appendix B2.2.
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SIMULATOR OPERATIONS / MAINTENANCE INSTRUCTION - 010 G -
SIMULATOR CERTIFICATION TESTING O
For the transients listed in Attachment 2, data must be sampled and collected using the smallest time-step achievable in order to obtain the highest resolution possible. High resolution enhances test evaluation by portrayal of a clearer picture of the transient and anomalies in the simulation models are more likely to be picked up at higher resolutions. When specified in the test instruction, any of the following methods may be used to collect and report critical parameter data.
MCB chan recordings Computer printouts and data files CRT screen prints Graphical plots of the numerical data obtained from computer printouts and data files MCB chart recorders will record at a 0.5 second resolution and may be used for the parameters specified in the test instruction. The simulation computer data collection routines gather at a 0.5 second resolution. The Plant Computer System can be considered at a 1 second resolution. The Instructor Station collection has a minimum of about a 1 second resolution.
Attaciunent 3 lists the annual performance tests to be conducted to demonstrate the simulator's ability to perfonn at a level of steady state perfomiance and stability representative of the reference unit, and a test of the simulator's ability to represent the reference unit in real time (per ANSI /ANS-3.5-1985).
Attachment 4 lists the annual nonnal operations tests to be conducted to demonstrate the simulator's ability to perfonn nomial plant operations over the entire range of expected reference unit operations (per ANSI /ANS-3.5-1985).
The Program Review Board should normally review the Annual Transient Perfonnance Test results and any other tests as may be requested.
During the conduct of a test, annunciators, bistables or other visual information sources may operate or indicate differently than expected. ODA-401 contains guidance on detennining the validity of the infonnation being presented. If the status of an annunciator, bistable or other visual information source is questionable, the test operator should record the current plant status and the condition of the object in question in the test instruction or in an attaclunent to the test instruction for subsequent review and resolution. The test operator may also take a " snapshot" of the simulation for later review. If the status of the object in question is or was incorrect for the plant status, the resolution should be noted in the test instruction or in an attachment to the test instmetica Attachments:
Four Year Malfunction Test Schedule - Attachment 1 Annual Transient Perfonnance Test List - Attaciunent 2 Annual Steady State Perfonnance Test List - Attachment 3 Annual Nomial Operations Test List - Attachment 4 j
n- }f sYx J.hi. Stavely, Jr.
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ATTACHMENT SOMI-010-1 l Page 1 of 13 FOUR YEAR MALFUNCTION TEST SCHEDULE L11 Malfunction Year 1 Year 2 Year 3 Year 4 Develooment i AN01 X AN02 X ANO3 X AN04 X CC01 X CC02 X CH03 X CH04 X CROI .X CR02 X CS01 X CS02 X CS03 X CSO4 X CS05 X CS0s x CS07 X CS08 X CSO9 X CV01 X CV02 X CV03 X CV04 X CV05 X CV06 X CV07 X CV08 X CV09 X CV13 X l CVl4 X CV15 X 1
1 Page 4 of 19
I ATTACHMENT SOMI-010-1 Page 2 of 13 FOUR YEAR MALFUNCTION TEST SCIIEDULE Ln Malfunction Year 1 YeaLJ Year 3 Year 4 Develooment CV16 X CVl7 X CVl8 X CVl9 X CV20 X CV21 X CV22 X CV23 X CV24 X CV25 X CV26 X CV27 X CV28 X p)
CV29 CWCs X X
CWO2 X CWO3 X CWO4 X ED01 X ED02 X ED03 X ED04A X ED04B X ED04C X ED04D X ED04F X ED04G X ED0411 X EIXMI X ED05A X g- ED05B X b) ElX)5C X Page 5 of 19 l
ATTACHMEN'I' SOMI-010-1 Fage 3 of 13 (A,,) FOUR YEAR MALFUNCTION TEST SCIIEDULE La Malfunction Year 1 Year 2 Year 3 Year 4 Development ED05D X ED05E X ED05F X ED05G X EIX)6A X ED06B X EIX)6C X ED06D X ED06E X ED06F X ED06G X ELX)7A X ED07B X g ED07C X
( ED07D X ED07E X ED07F X EIX)70 X ED0711 X ED071 X ED073 X ED07K X ED07L X ED08A X ED0813 X ED08C X ElX)8D X ED08E X ED08F X ED080 X ED0811 X A
V ED081 X Page 6 of 19 I
d ATTACHMENT SOMI-010-1 Page 4 of 13 (3 %) FOUR YEAR MALFUNCTION TEST SCIIEDULE I Ln Malfunction Year 1 Year 2 Year 3 Year 4 Development ED08J X EIX)8K X ED08L X ED08M X l
ED08N X ED080 X ED08P X ED09 X
! EDIO X EDil X EDl4 X r ED15 X EDl6 X ED17 X ED18 X EDl9 X EG01 X EG02 X EG03 X EG04 X EG05 X EG06 X EG07 X EGOS X EG00 X EGIO X l EGil X EG12 X EG13 X EN01 X l Page 7 of 19
. 1 ATTACHMENT SOMI-010-1 Fage 5 of 13
^
1 FOUR YEAR MALFUNCTION TEST SCIIEDULE 1
111 Malfunction Year 1 Year 2 Year 3 Year 4 Development '
FWOJ X FWO2 X FWO3 X FWO4 X FWO5 X FWO6 X FWO7 X FWO8 X FWO9 X FW10A X FW10D X FW10C X FW10D X 13Vil A X FWi lli X FWilC X FWilD X ISV12A X FW12B X FW12C X FW12D X ISV14 A X ISV1411 X FW15 X ISV16 X FWl7 X FW18 X FW19 X FW20 X FW21 X FW22 X r
I FW23 X Page 8 of 19
ATTACIDGCNT SOMI-010-1 Page 6 of 13 FOUR YEAR MALFUNCTION TEST SCHEDULE in Malfunction Year 1 Year 2 Year 3 Year 4 Develonment FW24 X ,
FW25 X 1A01 X IA02 X IA03 X IA04A X IA04B X JA05 X IA06 X MS01 X MS02 X MS03 X MSO4 X MS05 X MS06A X MS06l1 X MS07 X MS08 X MSO9 X MS10Al/Bl/C1/D1 X MS10A2/B2/C2/D2 X MS10A3/B3/C3/D3 X l MS10A4/B4/C4/D4 X MS10A5/B5/C5/D5 X MS11 X MS12 X MS13 X NIOI X NIO2 X N103 X N104 X NIOS X l
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ATTACHMENT SOMI-010-1 )
Page 7 of 13 FOUR YEAR MALFUNCTION TEST SCIIEDULE Lu Malfunction Xear 1 Year 2 Year 3 Year 4 Develooment NIO6 X NIO7 X NIO9 X Nil 0 X Nill X Nil 2 X nil 3 X PC01 X PCO2 X PCO3 X PC04 X l'C05 X l'C06 X RC01 X RCO2 X RC03 X RC04 X RC05 X RC06 X RC07 X RC08Al/Bl/Cl/D1 'X RC08A2/B2/C2/D2 X RC09Al/Bl/C1/D1 X RC09A2/B2/C2/D2 X RCIO X RCll X RCl2 X RCl3 X l RCl4 X RC15 X RCl6 X Page 10 of 19
l ATTACHMENT SOMI-010-1 Page 8 of 13 FOUR YEAR MALFUNCTION TEST SCilEDULE 1R Malfunctinn Year 1 Year 2 Year 3 Year 4 Development RD01 X RD02 X RD04 X RDOS X RD06 X RD07 X RD08 X RD09 X RD10 X RDil X RDl2 X RD13 X RD14 X RII01 X REIO2 X R1103 X RIIO4 X RHO 5 X' R1106 X RM01A X RM01B X RM02Al X RM02A2 X '
RM02A3 X RM02A4 X RM02A5 X RM02A6 X v RM02A7 X RM02A8 X i RM02.A9 X O
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ATTACHMENT SOMI-010-1 Page 9 of 13 FOUR YEAR MALFUNCTION TEST SCHEDULE la Malfunction Year 1 Year 2 - Year 3 Year 4 Development RM02B1 X RM02B2 X RM02B3 X RM02B4 X RM02B5 X RM02Cl X RM02C2 X RM02C3 X RM02C4 X RM02C5 X RM02C6 X RM02C7 X RM02C9 X RM02D1 X RM02D2 X RM02D3 X RM02D4 X RM02D5 X RM02D6 X <
RM02E2 X RM02F1 X RM03Al X RM03A2 X RM03A3 X RM03B1 X RM03B2 X RM0303 X RM03C X RM03D X RM03E X RM03F X Page 12 of 19
ATTACHMENT SOMI-010-1 Page 10 of 13 O l Q FOUR YEAR MALFUNCTION TEST SCIIEDULE La Malfunction Year 1 Year 2 Year 3 Year 4 Develoontini RM03G X RM03Q X RM03R X RM03UI X RM03U2 X RM03U3 X RM03U4 X RM03V X RM03H X RM031 X RM0311 X RM03J2 X RM03J3 X RM03K 1 X RM03K2 X RM03L X RM03M X RM03N X RM030 X RM03P3 X RM03S X RM03T X R M04 X RP01 X
! RP02 X RP03 X RPO4 X R PO5 X R P06 X
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, ATTACHMENT SOMI-010-1 Page 11 of 13 FOUR YEAR MALFUNCTION TEST SCIIEDULE Ln Malfunction Year 1 Year 2 Year 3 Year 4 D_evelooment l RP07 X RP08 X RP09 X RP10 X RPil X RP12 X RP13 X RPl4 X RP!5 X RP16 X RPl7 X RP18 X RP19 X R P20 X R P21 X RX01 X RXO2 X RX03 X RXO4 X RX05 X RXO6 X RXO7 X RXO8 X RXO9 X RX 10 X RX11 X RX12 X RX13 X RX 14 X RX15 X b
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ATTACHMENT SOMI-010-1 Page 12 of 13 FOUR YEAlt MALFUNCTION TEST SCIIEDULE 131 Malfunctiun Year 1 1. car _1 Year 3 Year 4 Develonment RX16 X RX17 X RX18 X RX19 X SG01 X S101 X SIO2 X SIO3 X SIO4 X SWOI X TC01 X TCO2 X TCO3 X TC04 X
) TC05 X TC06 X TC07 X TC08 X TC09 X TC10 X TCll X TP01 X TP02 X TP03 X TPO4 X TP05 X TUO! X TUO2 X TUO4 X TUO5 X l
TUO6 X l
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, ATTACHMENT SOMI-010-1 Page 13 of 13 FOUR YEAR MALFUNCTION TEST SCIIEDULE l
MALFUNCTION TEST DISTRIBUTION YEAR 1 89 24.17e l YEAR 2 87 23.57c YEAR 3 88 23.8 %
YEAR 4 87 23.50/c LN DEVELOPMENT 19 5. l t7c T(TTAL 370 100.0 %
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, ATTACHMENT SOMI-010-2 O ANNUAL TRANSIENT PERFORMANCE TEST LIST Manual Reactor Trip (PT- A N-04)
Simultaneous Trip Of All Feedwater Pumps (PT- AN-05)
Simultaneous Closure Of All Main Steam isolation Valves (PT- AN-06)
Simultaneous Trip Of All Reactor Coolant Pumps (PT- AN-07)
Trip Of Any Single Reactor Coolant Pump (PT-AN-08)
Main Turbine Trip (from the maximum power level which does not result in an immediate Reactor Trip) ( P T- A N-09)
Maximum Rate Power Ramp (from 100% power down to approximately 75% power and back up to 100% power) (PT-AN-10)
Maximum Size Reactor Coolant System Rupture Combined With A Loss Of Off Site Power (PT- AN-11)
Maximum Size Unisolable Main Steam Line Rupture (PT- AN-12)
Slow Primary System Depressurization To Saturation Conditions Using A Stuck Open Pressurizer Relief Or Safety Valve ( P T- A N-13)
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, ATTACHMENT SOMI-010-3 ANNUAL STEADY STATE PERFORMANCE TEST LIST l
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25% Rated Thermal Power Heat Balance Test ( P T- A N-01 ) l l
75% Rated Thermal Power Heat Balance Test (PT-AN-02) 100% Rated Thermal Power Heat Balance And 60 Minute Stability Test (PT- AN-03)
Simulator Real Time Test (PT- AN-14) l O
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, ATTACHMENT SOMI-010-4 ANNUAL NORMAL OPERATIONS TEST LIST O (PT-AN 15)
+ -Plant Startup - Cold Shutdown To Hot Standby Nuclear Startup From Hot Standby To Rated Power Turbine Startup And Generator Synchronization Reactor Trip Followed By Recovery To Rated Power Operations At Hot Standby Load Changes Plant Shutdown From Rated Power To Hot Standby And Cooldown To Cold Shutdown Core Performance 0 Operator Conducted Surveillance Testing On Safety-Related Equipment Or Systems
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