Text

Remote I/O Hardware Acceptance Test Procedure for NUS Corp/Bg&E Calvert Cliffs Data Acquisition Sys at Computer Products,Inc
	ML20106H190
Person / Time
Site:	Calvert Cliffs
Issue date:	02/02/1984
From:	; COMPUTER PRODUCTS, INC.
To:	;
Shared Package
ML20106H178	List: ML20106H174; ML20106H190;
References
	PROC-840202, NUDOCS 8502150211
	Download: ML20106H190 (139)
	v • d • e

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ATTACHMENT 2

$ REMOTE I/O EQUIPMENT HARDWARE ACCEPTANCE TEST i' PROCEDURE for NUS CORP. /

, BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTTM

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 COMPUTER PRODUCTS, INCORPORATED MEASUREMENT & CONTROL SYSTEMS DIVISION ROCEDURE INITIATED BY: - r d' DATE 3 [If3 M (C.P.I.) TITLE: /d7 2G2&<o./ TM Su/Etu'<.So4 PROCEDURE REVIEHED BY: h7h DATE 2 % A 19sq (C.P.I.) TITLE: 4 2 Sb:A N-go-PROCEDURE REVIEHED BY: DATE (/g/h4 (C.P.I.) TITLE: Abn Ida/

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PROCEDURE REVIEHED BY: d DATE 3 /~f4, IN4 (C.P.I.) TITLE: 6O I /

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PROCEDURE APPROVED BY: U, V I(A 1 DATE 3 In8 0Y (C.P.I.) TITLE: 52. [A. 94.

PROCEDURE APPROVED BY: 7 I DATE 2. W (C.P.I.) TITLE: AJ#c-#12. MN Exe-A>NT2/Um l

PROCEDURE APPROVED BY: d --> d dal e .* DATE 1/ 3 / P'r#

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(C.P.I.) TITLE: 17Etx NW4ML PROCEDURE APPROVED BY: DATE (N.U.S.) TITLE:

PROCEDURE APPROVED BY: DATE ,

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l PAGE 2 of 116 PAGES l

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84 f

4 UNIT #

SYSTEM CABINET ID:

TEST CONDUCTOR :

NUS REPRESENTATIVE :

4 BGE REPRESENTATIVE : .

Procedure copy complete : Initials : / /

DATE TEST STARTED :

l LOG BOOK PAGES:

iTEST COMPLETED BY: DATE

'(C.P.I.) TITLE:

! TEST HITNESSED BY: DATE (N.U.S.)-TITLE:

l DATE

! TEST WITNESSED BY:

~ (B.G.E.) TITLE:

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' PAGE 3 of 116 PAGES

REMOTE I/O MARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

, BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

! at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 l 1. GENERAL DESCRIPTION The purpose of this document is to provide a procedure for the j performance of a customer acceptance test of the remote input / output

equipment hardware purchased by NUS Corporation by purchase order

, number DA 8827-1 and sold by Computer Products Incorporated,

1. Measurement and Control Systems Division by sales order numbers 28334 (Unit I) and 28335 (Unit II) at the Fort Lauderdale plant of CPI .

This equipment is destined to be installed in the Baltimore Gas and i Electric Calvert Cliffs power generation plant. l The equipment is broken into two ' units', ' Unit l' and ' Unit 2'. Each

. unit is divided into two ' channels', ' Channel A' and ' Channel B'.

l The channels are composed of the following ' subsystems's ' Safety i Related A', " Safety Related B', 'Non-Safety Related A', 'Non-Safety ,

' Related B', ' Shared A-B', ' Data Concentrator / Maintenance Panel A', i and ' Data Concentrator / Maintenance Panel B'. Each subsystem may be

- composed of one or more cabinets containing the I/O equipment.

i The testing of the remote I/O equipment at this level does not include

!- the Data Concentrator equipment nor the Data Concentrator remote j- links, the Intelligent Remote Control Units.

Tasting will be performed on a per cabinet basis with one copy of this

, procedure assigned to each cabinet. Each type of product in a cabinet will be tested as a group before proceeding to the next type

, of equipment.

I Cabinets in the Non-Safety Related and the Shared subsystems have wiring '

that source or terminate in another cabinet within its subsystem and due to this. inter-cabinet and inter-chassis wiring, some connections and measurements will be made at cabinets or controllers other than the one under test.

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p REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM nt COMPUTER PRODUCTS, INC. (fT. LAUDERDALE) 2/2/84 g___________________________________________________________________________

-2,. TABLE OF CONTENTS / SCOPE OF TESTS ..

-SECTION 3. - Dispositioning and Test Data Recording Th2 dispositioning of the tested product and the recording of test results is described in this section.

SECTION 4. Test Equipment Requirements Th2 cquipment required to perform this acceptance test is listed in this

-esction.

SECTION 5. - Reference Documents Docum;nts referenced by the procedure and the documents associated with th2 equipment under test and the test equipment are listed.

SECTION 6. - Configuration of Equipment for Testing This cection describes the special configurations of the test equipment

.cnd the equipment to be tested for the performance of the tests.

=SECTION 7. - Equipment Under Test Configuration Verification Th2 correspondance of the configuration of the equipment in the cabinet to the equipment' configuration drawings will be verified.

SECTION 8. - AC Power Distribution / Indicator Panel and Power Supply Validation Th2 AC Power Distribution and Indicator Panel and the power supplies will be validated as operational and the corresponding power wiring will be validated to be accurate.

PAGE 5 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

8ALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 SECTION 9. - Optically Isolated Digital Input Module Validation Each Optically Isolated Digital Input Module and the corresponding signal conditioning module will be validated as operational, and the associated cabling will be validated to be accurate.

SECTION 10. - 0.I.D.I. Surge Withstand Capability Validation The surge withstand capability of a sample of up to five percent (or at least one) of the surge protected Optically Isolated Digital Inputs ,

in the cabinet under test will be validated as operational in compliance with IEEE standard # 472.

SECTION 11. - Change of State Digital Input Module Validation Each Change of State Digital Input Module and the corresponding signal conditioning module will be validated as operational, and the associated cabling will be validated to be accurate.

SECTION 12. - C.O.S.D.I. Surge Withstand Capability Validation The surge withstand capability of a sample of up to five percent (or at least one) of the surge protected Change of State Digital Inputs in the cabinet under test will be validated as operational in compliance with IEEE standard # 472.

I SECTION 13. - Quad Pulse Counter Module Validation Each Quad Pulse Counter Module and the corresponding signal conditioning module will be validated as operational, and the associated cabling will be validated to be accurate.

l SECTION 14. - Quad Pulse Counter Surge Withstand Capability Validation The surge withstand capability of a sample of up to five percent (or at least one) of the surge protected Quad Pulse Counters in the cabinet under test will be validated as operational in compliance with IEEE standard # 472.

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REMOTE I/0 HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CATNERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 SECTION 15. - Up/Down Pulse Counter Module Validation Each Up/Down Pulse Counter Module and the corresponding signal conditioning module will be validated as operational, and the associated cabl.ing will be validated to be accurate.

SECTION 16. - Up/Down Pulse Counter Module Surge Withstand Capability Validation The surge withstand capability of a sample of up to five percent (or at least one) of the surge protected Up/Down Pulse Counters in the cabinet under test will be validated as operational in compliance with IEEE standard # 472.

SECTION 17. - Digital and Analog Loopback and Calibration Module and Analog to Digital Converter Module Validation Each Digital and Analog Loopback and Calibration Module and Analog to Digital Converter Module will be validated as operational and accurate; the temperature sensing transducers will be validated as operational and accurate; and the associated cabling will be associated to be accurate.

SECTION 18. - Power Supply Monitoring Analog Inputs Validation Each analog input gate module monitoring the cabinet power supplies, the RTD SCM power supplies, and the contact sense power supplies will be validated as operational, and the associated cabling will be validated to be accurate.

SECTION 19. - Voltage Sensing Analog Input Gate Module Validation Each voltage sensing analog input gate module and the corresponding signal conditioning module will be validated as operational, and the associated cabiling will be validated to be accurate.

SECTION 20. - Voltage Sensing Analog Input Gate Module Accuracy, Common Mode Voltage Rejection, and Surge Withstand Capability Validation The common mode voltage rejection and the accuracy of a sample of up to five percent (or at least one) of the voltage sensing analog input gate modules in the cabinet will be validated. Then a surge will be applied to the sample in compliance with IEEE standard # 472. The common mode voltage rejection and accuracy of the sample will then be revalidated to validate the operation of the surge protection "

circuitry.

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REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP.

4 BALTIMORE at COMPUTER GAS and ELECTRIC PRODUCTS, INC. CALVERT CLIFFS DATA ACQUISITION SY

___________________________________________(FT.LAUDERDALE) 2/2/84 SECTION 21. - Resistive Sensing Analog Input Gate Module Validation

=; Eachsignal resistive conditioning sensingmodule analog (s) input gate module and the corresponding the associated cabling will be validated as accurate.will be validated as operational, i SECTION 22. - Resistive Sensing Analog Input Gate Module Surge Withstand Capability Validation j

Theleast surge one) withstand capability of a sample of up to five percent (or at j of the surge protected resistive sensing analog inputs in t the with IEEE standardcabinet under test will be validated as operational in compliance

472.

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SECTION 23. - Voltage ValidationSensing Analog Input Gate Module Stability

! The voltage sensing analog input gate modules selected for validation of common node voltage rejection, accuracy, and surge withstand :

4 capability will be validated to be stable.

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REMOTE I/O HARDHARE' ACCEPTANCE TEST PROCEDURE for NUS CORP./

-BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 3 ____________________________________________________________________________

APPENDIX A. - Test and Repair Log 2ook Format Tha format of the log book used to document records of the testing and any anomalies or non-conformances found is illustrated in this cppendix. .

APPENDIX B. - CPI RTP Control Panel Description and Operating Instructions This appendix contains a description and instructions on the operation cf the CPI RTP Control Panel, one of the primary pieces of test cquipment used to perform the test.

APPENDIX C. - Slot / Address Cross Reference Table for UI/0C and RAUI/OC This is a table cross referencing the physical slot number of the option card slots of the Universal I/O Controllers with their programming cddresses.

APPENDIX D. - Operating Instructions and Test Configuration for Velonez Transient Surge Transient Generator Th2 operation and configuration of the Veloner Surge Transient Generator, used to test the surge withstand capabilities of the equipment in compliance with IEEE standard # 472 is described in this cppendix.

ATTACHMENT 1. - Test Configuration Drawings This attachment contains drawings depicting the configurations of test squipment used for the various tests.

ATTACHMENT 2. - Equipment Configuration Drawings i

i This attachment contains the drawings of the configuration of the cquipment in the cabinet as the equipment will be tested.

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i- REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

-BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM 4

at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 l

3. DISP 0SITIONING AND TEST DATA RECORDING Th9 acceptance test will be performed using a copy of this procedure stamped ' Controlled Document' with the required signatures on the approval signature page (page 2).

At the beginning of the test :

1) The test conductor and the representatives from NUS and BGE will print their names on the test performance signature page (page 3) of the copy of the test procedure; (All entries made on all documents will be made in black ink.)

2) The copy will be verified to assure that there is one and only one copy of each page of the procedure included; The test performance signature page will then be initialed;

3) An entry will be made to the ' Test and Repair Log' using the format illustrated in Appendix A, to mark the commencement of the test on a cabinet;

4) The unique identification of the cabinet under test will'be entered on the test performance signature page;

5) The page number of any and all pages of the log book associated with the cabinet under test will also be recorded on the test performance signature page; and

6) The CPI identification numbers, where applicable, of the test equipment used to perform this acceptance test will be noted

.:Ln the required test equipment section (Section 4. ) of the copy of the procedure.

A nodule identifier block appears in each verification / validation section of this proedure. Successful completion of applicable steps of the procedure on an individual product or product set shall be indicated by entering the location identifier of the module in the-controller and the controller's identifier and initialed by the test conductor and a witness.

A signature block appears at the end of each verification / validation section of this procedure. Successful completion of an applicable section on all products specified'by the procedure shall be indicated

.by the signatures of the appropriate representatives of CPI,-NUS, and BGE (where applicable).

- Hhsn a section of the procedure is NOT applicable to a cabinet, 'N/A' will be entered on the signature lines and will be initialed by the appropriate representatives.

PAGE 10 of 116 pAGES

. REMOTE I/O MARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84' Ancmalies or non-conformances encountered during the performance of the test shall be handled as follows:

1) An entry is made in the Test and Repair Log describing the non-conformance;

2) The non-conformance will be documented on a Non-Conforming Material Report (NCMR) form (reference: AQ 5.01);

3) The non-conformance is corrected;

4) The corrective action is documented in the Test and Repair Log;

5) The corrective action is documented on the NCMR form; i G) The applicable validation steps are repeated and successful completion is indicated by the signatures of the 4

representatives on the signature block. ;

Note that if a non-conformance is encountered during the performance of i one of the validations of a five percent sample, the steps above will j be performed and in addition another sample is selected and tested.

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REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

DALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (PT. LAUDERDALE) 2/2/84

4. -TEST EQUIPMENT REQUIRED Tha equipment required to perform this acceptance test is as listed below:

(All electronic test equipment shall be in compliance with C.P.I.

Quality Assurance procedure AQ 8.02 ' Calibration Control System'.)

4.1 Digital multimeter :

Hewlett Packard Co. Model # 3468B . . .. CPI ID #

4.2 Programmable DC Voltage Source :

Electronic Development Corp. Model # 501-J CPI ID #

4.3 AC/DC V-A. Source :

RFL Industries, Inc. Model No. 828 . .. CPI ID # ,

4.4 Surge Transient Generator :

Velonez Model No. 510 . . . . . . . . . . CPI ID #

4.5 Digital Thermometer :

Omega Engineering Inc. Model No. 2166A . CPI ID #

4.6 -CPI Analog Input System Test Computer : LSI-11 based (See the ' Description-and Operating Instructions for the CPI Analog Input Test Computer and Analog Input Test Programs')

4.7 CPI RTP Control Panels , 2 ea.

(CPI # 070-0044-001) 4.8 CPI Universal I/O Controller (CPI # 070-0004-003) 4.9 CPI Special Relay Output Module with contact protection (CP1 # 000-7066-000) 4.10 CPI Special Pulsing Relay Output Module with contact, protection (CPI # 000-7067-000) 4.11 CPI I/O Bus Termination Module (CPI # 021-0004-000)-

4.12 CPI RTP I/O Bus Cables (CPI # 314-0001-010~1 each and CPI # 314-0001-020 1 each )

4.13 CPI 12 Volt Power Supply, panel mounted (CPI # 070-0008-000)

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS C BALTIMORE GAS and ELECTRIC CALVERT2/2/84 at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

CLIFFS DATA ACQUISITI 0__________________________________________

to Test Cable / Connector Adapter 4.14 CPI BTSCA (25 inch, 48 Pin)

(CPI # 000-7077-000) 4.15 CPI Digital Input Surge Protection Test Connector (CPI # 000-7078-000) 4.16 CPI Pulse Counter Surge Protection Test Connector (CPI # 000-7097-000) 4.17 CPI Analog Input Unbalanced (1 Kohn) Test Termination / Connector (CPI # 000-7079-000) 4.18 CPI Digital Test Cable

- (CPI # 000-7080-000) 4.19 CPI Analog Input Test Divider / Connector for BTSCAs (CPI # 000-7081-000) 4.20 CPI Analog Input Parallel Input Test Connector (CPI # 000-7082-000) 4.21 CPI Analog Input Test Divider / Connector for UTRPs (CPI # 000-7085-000)

Platinum 200 ohn, 32 : 350 F' 4.22 CPI RTD Resistor Termination:

(CPI # 000-7086-000)

Platinum 200 ohm, 32 : 850 F 4.23 CPI RTD Resistor Termination:

(CPI # 000-7087-000)

Platinum 200 ohn, 32 : 110 F 4.24 CPI RTD Resistor Termination:

(CPI # 000-7088-000) l 10 ohm, -10 : 209 C 4.25 CPI RTD Resistor Termination: Copper (CPI # 000-7089-000) 4.26 CPI Up/Down Pulse Counters Test Headers w/ diodes (CPI # 000-7098-000, -001, -002, -003) 4.27 AC Power Receptacle Tester :

Ideal Industries, Inc. Model No.61-035 s

PAGE 13 of 116 PAGES

r REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./ .

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM l

! at COMPUTER' PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 i

5.. REFERENCE DOCUMENTS l l This section lists the documents referenced by the procedure and the l documents associated with the equipment under test and the test :

! equipment. Other documents may be referred to by the documents ;

listed in this section.

5.1 CPI Univ. A.D.C. Card and Univ. A.I. Card Set (# 021-0211) 5.1.1 Parts List (CPI # AP 020-0211) 5.1.2 Parts List (CPI # AP 021-0211) 5.1.:3 Schematic (CPI # CS 021-0211) 5.1.4 Assembly Dug. (CPI # CA 021-0211)

5.1.5 Technical Manual (CPI # 980-0021-211) i 5.1.6 Engineering Specification (CPI # AE 021-0211) 4 5.1.7 Test Procedure (CPI # AT 021-0211) j 5.2 CPI Digital Input Card (# 021-5227) 4 5.2.1 Parts List (CPI # AP 020-5227) 5.2.2 Parts List (CPI # AP 021-5227) 5.2.3 Schematic (CPI # CS 021-5227) 5.2.4 . Assembly Dwg. (CPI # CA 021-5227) 5.2.5 Technical Manual (CPI # 980-0021-227) 5.2.6 Engineering Specification (CPI # AE 021-5227) 5.2.7 Test Procedure (CPI # AT 021-5227)

I 5.3 CPI Optically Isolated Digital Input Card (# 021-5230) 5.3.1 Parts List (CPI # AP 020-5230) 5.3.2 Parts List (CPI # AP 021-5230)

, 5.3.3 Schematic (CPI # CS 021-5230) 5.3.4 Assembly Dwg. (CPI # CA 021-5230) 5.3.5 Technical Manual (CPI # 980-0021-230)

Enginoering Specification (CPI # AE 021-5230)

[' 5.3.6 j 5.3.7 Test Proceaure (CPI # AT 021-5230) l 5.4 CPI Universal H.S.N.R. Analog Input Gate Card (# 021-5234) i 5;4.1 Parts List (CPI # AP 020-5234)

5.4.2 Parts List (CPI # AP 021-5234) 5.4.3 Schematic-(CPI # CS 021-5234) 5.4.4 Assembly Dug. (CPI # CA 021-5234) l 5.4.5 Technical Manual (CPI # 980-0021-211) 5.4.6 Engineering Specification (CPI # AE 021-5234) i .5.4.7 Engineering Specification (CPI # AE 021-0211) r 5.4.8 Test Procedure (CPI # AT 021-5234) l 5.4.9 Test Procedure (CPI # AT 021-0211)

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NU BALTIMORE at COMPUTER PRODUCTS, INC.

GAS and ELECTRIC CALVERT (FT. LAUDERDALE) 2/2/84CLIFFS DATA ACQU

_____________________________________________________ (# 021-527 5.5 CPI Digital and Analog Loopback and Cal. Card 5.5.1 Parts List (CPI # AP 021-5271) 5.5.2 Schematic Assembly (CPI # CS 021-5271)

Dwg. (CPI # CA 021-5271) 5.5.3 (CPI # AE 021-5271) 5.5.4 Engineering Specification 5.5.5 Test Procedure (CPI # AT 021-5271)

(# 021-5278) 5.6 CPI Quad Pulse Counter Card 5.6.1 Parts List (CPI # AP 021-527E' 5.6.2 Assembly Schematic (CPI # CS 021-5270s 5.6.3 Dwg. (CPI # CA 021-5278) 5 . 6 .' 4 Engineering Specification (CPI # AE 021-5278) 5.6.5 Test Procedure (CPI # AT 021-5278)

(# '8-5064) 5.7 CPI Change of State Digital Input Card 5.7.1 Parts List (CPI # AP 038-5064) 5.7.2 Schematic (CPI # CS 038-5064) 5 7.3 Assembly Dwg. (CPI # CA 038-5064)

(CPI # AE 038-5064) 5.7.4 Engineering Specification 5.7.5 Test Procedure (CPI # AT 038-5064)

(# 038-5097) 5.8 CPI Analog Input Signal Conditioning Module 5.8.1 Parts List (CPI # AP 038-5097) 5.8.2 Assembly Schematic (CPI # CS 038-5097) 5.8.3 Engineering Dwg. (CPI # CA 038-5097) 5.8.4 Specification (CPI # AE 038-5097) 5.8.5 Test Procedure (CPI # AT 038-5097)

(# 038-5098) 5.9 CPI Digital Input Signal Conditioning Module 5.9.1 Parts List (CPI # AP 038-5098) 5.9.2 Schematic Assembly (CPI # CS 038-5098)

Dwg. (CPI # CA 038-5098) 5.9.3 (CPI # AE 038-5098) 5.9.4 Engineering Specification (CPI # AT 038-5098) 5.9.5 Test Procedure

(# 038-5099) 5.10 CPI C.O.S. D.I. Signal Conditioning Module 5.10.1 Parts List (CPI # AP 038-5099) 5.10.2 Schematic (CPI # CS 038-5099) 5.10.3 Assembly Dwg. (CPI # CA 038-5099)

(CPI # AE 038-5099) 5.10.4 Engineering Specification (CPI # AT 038-5099) 5.10.5 Test Procedure f

PAGE 15 of 116 PAGES

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 3____________________________________________________________________________

5.11 CPI RTD Signal Cond. Module w/ P.S. Monitor Out (# 038-5108) 5.11.1 Parts List (CPI # AP 038- L108-XYZ) 5.11.2 Schematic (CPI # CS 038-5108) 5.11.3 Assembly Dwg. (CPI # CA 038-5108) 5.11.4 Technical Manual (CPI # 980-0040-213) 5.11.5 Engineering Specification (CPI # AE 038-5108-XYZ) 5.11.6 Test Procedure (CPI # AT 038-5108) 5.11.7 Information Drawing (CPI # AH 038-5108-XYZ) 5.12 CPI Up/Down Pulse Counter Card (# 038-5115) 5.12.1 Parts List (CPI # AP 038-5115) 5.12.2 Schematic (CPI # CS 038-5115) 5.12.3 Assembly Dwg. (CPI # CA 038-5115) 5.12.4 Engineering Specification (CPI # AE 038-5115) 5.12.5 Test Procedure (CPI # AT 038-5115)

5.13 CPI Digital Barrier Terminal Strip Cable Assembly (# 040-5453) i 5.13.1 Parts List (CPI # AP 040-5453) 5.13.2 . Assembly Dug. (CPI # CA 040-5453) 5.13.3 Engineering Specification (CPI # AE 040-5453) 5.13.4 Wire List (CPI # AH 040-5453) 5.14 C?I Signal Conditioning Module Chassis (# 040-5454) 5.14.1 Parts List (CPI # AP 040-5454) 5.14.2 Assembly Dwg. (CPI # CA 040-5454) 5.14.3 Engineering Specification (CPI # AE 040-5454) 5.15 CPI A.I. Gate Card to Signal Cond. Module Cable (# 040-5455) i 5.15.1 Parts List.(CPI # AP 040-5455) 5.15.2 Assembly Dwg. (CPI # CA 040-5455) 1 5.15.3 Engineering Specification (CPI # AE 040-5455)

. 5.15.4 Wire List (CPI # AH 040-5455) 5.16 CPI Digital Card to Signal Cond. Module Cable (# 040-5456) 5.16.1 Parts List (CPI # AP 040-5456) 5.16.2 Assembly Dug. (CPI # CA 040-5456) 5.16.3 Engineering Specification (CPI # AE 040-5456) 5.16.4 Hire List (CPI # AH 040-5456)

PAGE 16 of 116 PAGES

I REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

, INC.

et COMPUTER PRODUCTS (FT. LAUDERDALE) 2/2/84 5.17 CPI U-16 Universal I/O Controller (# 040-5462) 5.17.1 Parts List (CPI # AP 040-5462) 5.17.2 Logic Dug. (CPI # CL 070-5073) 5.17.3 Assembly Dug. (CPI # CA 040-5462) 5.17.4 Technical Manual (CPI # 980-0070-004) 5.17.5 Engineering Specification (CPI # AE 040-5462) 5.17.6 Test Procedure (CPI # AT 070-5073) 5.17.7 Wiring Diagram (CPI # CH 318-5010 )

5.18 CPI Reversed RTD Signal Conditioning Chassis (# 040-5467) 5.18.1 Parts List (CPI # AP 040-5467) 5.18.2 Assembly Dug. (CPI # CA 040-5467) 5.18.3 Engineering Specification (CPI # AE 040-5467) 5.18.4 Test Procedure (CPI # AT 040-5467) 5.18.5 Wiring Diagram (CPI # CN 040-5467) 5.18.6 Technical Manual (CPI # 980-0040-213) 5.19 CPI Redundant +/-15 Volt / 2.25 Amp Power Supply (# 040-5482) 5.19.1 Parts List (CPI # AP 040-5482) 5.19.2 Assembly Dwg. (CPI # CA 040-5482) 5.19.3 Engineering Specification (CPI # AE 040-5482) 5.19.4 Test Procedure (CPI # AT 040-5482) 5.19.5 Niring Diagram (CPI # CH 040-5482) 5.20 CPI Redundant 5 Volt / 30 Aap Power Supply (# 040-5483) 5.20.1 Parts List (CPI # AP 040-5483) 5.20.2 Assembly Dug. (CPI # CA 040-5483) i 5.20.3 Engineering Specification (CPI # AE 040-5483) 5.20.4 Test Procedure (CPI # AT 040-5483) 5.20.5 Niring Diagram (CPI # CH 040-5483) 5.21 CPI Redundant +/-15 Volt / 4.5 Amp Power Supply (# 040-5484) 5.21.1 Parts List (CPI # AP 040-5484) 5.21.2 Assembly Dwg. (CPI # CA 040-5484) 5.21.3 Engineering Specification (CPI # AE 040-5484) 5.21.4 Test Procedure (CPI # AT 040-5484) '

5.21.5 Hiring Diagram (CPI # CN 040-5484) 5.22 CPI Redundant 5 Volt / 60 Amp Power Supply (# 040-5485) 5.22.1 Parts List (CPI # AP 040-5485) 5.22.2 Assembly Dwg. (CPI # CA 040-5485) i 5.22.3 Engineering Specification (CPI # AE 040-5485) 5.22.4 Test Procedure (CPI # AT 040-5485) 5.22.5 Wiring Diagram (CPI # CH 040-5485)

J PAGE 17 of 116 PAGES

!I

- - - ~ ~ _ - - - _ _ - ~ - - - . _ . - -

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE) 2/2/84 5.23 CPI Redundant +/-15 Volt / 9.0 Amp Power Supply (# 040-5486) 5.23.1 Parts List (CPI # AP 040-5486) 5.23.2 Assembly Dwg. (CPI # CA 040-5486) 5.23.3 Engineering Specification (CPI # AE 040-5486) 5.23.4 Test Procedure (CPI # AT 040-5486) 5.23.5 Hiring Diagram (CPI # CH 040-5486) 5.24 CPI Redundant 5 Volt / 120 Amp Power Supply (# 040-5487) 5.24.1 Parts List (CPI # AP 040-5487) 5.24.2 Assembly Dwg. (CPI # CA 040-5487) 5.24.3 Engineering Specification (CPI # AE 040-5487) 5.24.4 Test Procedure (CPI # AT 040-5487) 5.24.5 Hiring Diagram (CPI # CH 040-5487) 5.25 CPI A.I. Gate Card to RTD Sig. Cond. Hod. Cable (# 040-5505) 5.25.1 Parts List (CPI # AP 040-5505) 5.25.2 Assembly Dwg. (CPI # CA 040-5505) 5.25.3 Engineering Specification (CPI # AE 040-5505) 5.25.4 Hire List (CPI # AH 040-5505) ,

5.26 CPI Redundant 125 Volt / 1.0 Amp Power Supply (# 040-5509) 5.26.1 Parts List (CPI # AP 040-5509) 5.26.2 Assembly Dwg. (CPI # CA 040-5509) 5.26.3 Engineering Specification (CPI # AE 040-5509) 5.26.4 Test Frocedure (CPI # AT 040-5509) 5.26.5 Hiring Diagram (CPI # CW 040-5509) 5.27 CPI AC Power Distribution / Indicator Panel (# 040-5511) 5.27.1 Parts List (CPI # AP 040-5511) 5.27.2 Assembly Dwg. (CPI # CA 040-5511) 5.27.3 Engineering Specification (CPI # AE 040-5511) 5.27.4 Test Procedure (CPI # AT 040-5511) 5.27.5 Hiring Diagram (CPI # CH 040-5511)

PAGE 18 of 116 PAGES

REMOTE I/0 HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 i 7.------------------------------------------------------------------------- t L 5.28 CPI Pulse Counter Card to S.C.M. Cable (# 040-5517) !

Parts List (CPI # AP 040-5517) 5.28.1 '

5.28.2 Assembly Dwg. (CPI # CA 040-5517) 5.28.3 Engineering' Specification (CPI # AE 040-5517)

! 5.28.4 Hire List (CPI # AN 040-5517) ;

5.29 CPI Up/Down Pulse Counter Card to S.C.M. Cable (# 040-5518) 5.29.l' Parts List (CPI # AP 040-5518) 5.29.2 Assembly Dwg. (CPI # CA 040-5518)

5.29.3 Engineering Specification (CPI # AE 040-5518)

5.29. 4 Hire List (CPI # AN 040-5518) .

l 5.30 CPI Digital Barrier Terminal Strip Cable Assembly (# 040-5519) I 5.30.1 Parts List (CPI # AP 040-5519) I 5.30.2 Assembly Dug. (CPI # CA 040-5519) !

_5.30.3 Engineering Specification (CPI # AE 040-5519) 5.30.4 Wire List (CPI # AN 040-5519-0) t 5.30.5 Wire List (CPI # AN 040-5519-1)

~ 5.31 CPI Analog Barrier Terminal Strip Cable Assembly (# 040-5520) 5.31.1 Parts List (CPI # AP 040-5520) 5.31.2 Assembly Dwg. (CPI # CA 040-5520) 5.31.3 Engineering Specification (CPI # AE 040-5520) 5.31.4_ Wire List (CPI # AN 040-5520) 5.32 CPI RTD S.C.M. Barrier Terminal Strip Cable Ass'y (# 040-5521) !

5.32.1 Parts List (CPI # AP 040-5521) 5.32.2 As.sembly Dwg. (CPI # CA 040-5521) 5.32.3_ Engineering Specification (CPI # AE 040-5521) 5.32.4 Wire List (CPI # AN 040-5521) 5.33 CPI Uniform Terperature Reference Plate (# 040-5522) 5.33.1 Parts List (CPI # AP 040-5522) 5.33.2 Assembly Dwg. (CPI # CA 040-5522) 5.33.3 Engineering Specification -(CPI # AE 040-5522) 5.33.4 Hire List (CPI # AN 040-5522) 5.33.5 Technical Manual (CPI # 980-0070-052) l l

d PAGE 19 of 116 PAGES

REMOTE I/O MARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM (FT. LAUDERDALE) 2/2/84 at COMPUTER PRODUCTS, INC.

(# 070-5083) 5.34 CPI Redundant Access Universal I/O Controller 5.34.1 Parts List (CPI # AP 070-5083) 5.34.2 Parts List (CPI # AP 069-5083) 5.34.3 Logic Dwg. (CPI # CL 070-5076) 5.34.4 Assembly Dwg. (CPI # CA 070-5083) 5.34,5 Assembly Dug. (CPI # CA 069-5083) 5.34.6 Technical Manual (CPI # 980-0070-004) 5.34.7 Engineering Specification (CPI (CPI

AE NEQ070-5083)

AE 070-5076) 5.34.8 Engineering Specification 5.34.9 Test Procedure (CPI # AT 070-5076)

(# 075-0053) 5.35 <PI Analog Barrier Terminal Strip Cable Assembly 5.35.1 Parts List (CPI # AP 075-0053) 5.35.2 Assembly Dwg. (CPI # CA 075-0053) 5.35.3 Engineering Specification (CPI # AE 075-0053) 5.35.4 Hire List (CPI # AN 075-0053)

(# 075-5227) 5.36 CPI Digital Barrier Terminal Strip Cable Assembly 5.36.1 Parts List (CPI # AP 075-5227) 5.36.2 Assembly Dwg. (CPI # CA 075-5227) 5.36.3 Engineering Specification (CPI # AE 075-5227) 5.36.4 Hire List (CPI # AN 075-5227) 5.36.5 Technical Manual (CPI #980-0075-227) 075-5271) 5.37 CPI DALCAL Card Barrier Terminal Strip Cable Ass'y (#

5.37.1 Parts List (CPI # AP 075-5271) 5.37.2 Assembly Dwg. (CPI # CA 075-5271) 5.37.3 Engineering Specification (CPI # AE 075-5I71) 5.37.4 Hire List (CPI # AN 075-5271) 5.38 CPI I/O Bus Cable (# 314-5043) l I

5.38.1 Parts List (CPI # AP 314-5043) 5.38.2 Assembly Dwg. (CPI # CA 314-5043) 5.38.3 Engineering Specification (CPI # AE 314-5043) 5.39 CPI Current Source Temperature Transducer (# 559-5002) 5.39.1 Parts List (CPI # AP 559-5002) 5.39.2 Assembly Dwg. (CPI # AA 559-5002)

PAGE 20 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE fer NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDAIS) 2/2/84 5.40 CPI Universal I/O Controller (# 070-0004) :

r 5.40.1 Parts List (CPI # AP 070-0004) 5.40.2 Parts List (CPI # AP 069-0004) 5.40.3 Logic Dug.. (CPI # CL 070-0004) 5.40.4 Assembly Dwg. (CPI # CA 070-0004) 5.40.5 Assembly Dwg. (CPI # CA 069-0004) 5.40.6 Technical Manual (CPI # 980-0070-004) 5.40.7 Engineering Specification (CPI # AE 070-0004) 5.40.8 Test Procedure (CPI # AT 070-0004) l 5.41 CPI RTP Control Panel (# 070-0044) 5.4 .1 Parts List (CPI # AP 070-0044) 5.41.2 Logic Dug. (CPI # CL 070-0044)

L 5.41.3 Assembly Dwg. (CPI # CA 070-0044) 5.41.4 Technical Manual (CPI # 980-0070-044) 5.41.5 Engineering Specification (CPI # AE 070-0044) j 5.41.6 Test Procedure (CPI # AT 070-0044)

J L 5.42 CPI 12 V Power Supply, panel mounted (# 070-0008) 5.42.1 Parts List (CPI # AP 070-0008) 5.42.2 Assembly Dwg. (CPI # CA 070-0008) 5.42.3 Technical Manual (CPI # 980-0070-008) 5.42.4 Engineering Specification (CPI # AE 070-0008) 5.42.5 Test Procedure (CPI # AT 070-0008) 5.43 CPI Special Relay Out. Card w/ Contact Prot. (# 000-7066) l 5.43.1 Parts List (CPI # AP 000-7066/7067) 5.43.2 Schematic (CPI # CS 000-7066/7067) ,

5.43.3 /ssembly Dwg. (CPI e CA 000-7066/7067) 5.43.4 Technical Manual (CPI # 980-0021-232).

L 5.43.5 Er.gineering Specification (CPI # AE 021-5232) 5.43.6 Test Procedure (CPI # AT 021-5232)

J 5.44 CPI Spec. Pulsing Relay Out. Card w/ Contact Prot. (# 000-7067) 5.44.1 Parts List (CPI # AP 000-7066/7067) ,

5.44.2 Schematic (CPI # CS 000-7066/7067) 5.44.3 Assembly Dug. (CPI # CA 000-7066/7067) 5.44.4 Technical Manual (CPI # 980-0021-232)

'5.44.5 Engineering Specification (CPI # AE 021-5232) l 5.44.6 Test Procedure (CPI # AT 021-5232)

PAGE 21 of 116 PAGES

.- . _ _ __ _ _ _ _ _ . _ ._ _ ..._. _ _ _ .- _ __ _._. _ _ _.. u-

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE fcr NUS CORP./

. BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 5.45 CPI BTSCA (25 inch, 48 pin) to Test Cable / Connector Adapter (CPI # 000-7077) 5.45.1 Assembly Dwg. (CPI # AA 000-7077)

Hire List (CPI # AH 000-7077) 5.45.2 5.46 CPI Digital Input Surge Protection Test Connector (CPI # 000-7078)

l -

5.46.1 Schematic (CPI # AS 000-7078) 4 5.47 CPI Pulse Counter Surge Protection Test Connector

.(CPI # 000-7097) 5.47.1 Schematic (CPI # AS 000-7097) 5.48 CPI Analog Input Unbalanced (1 Kohn) Test Termination / Connector (CPI # 000-7079) 5.48.1 Schematic (CPI # AS 000-7079) 5.49 CPI Digital Test cable (CPI # 000-7080) 5.49.1 Schematic (CPI # AS 000-7080) 5.50 CPI Analog Input Test Divider / Connector for BTSCAs (CPI # 000-7081) 5.50.1 Schematic (CPI # AS 000-7081) 5.51 CPI Analog Input Parallel Input Test Connector (CPI # 000-7082) 5.51.1 Schematic (CPI # AS 000-7082) 5.52 CPI Analog Input Test Divider / Connector for UTRPs (CPI # 000-7085) 5.52.1 Schematic (CPI # AS 000-7085) i PAGE 22 of 116 PAGE3

, . . _ . . _ _ _ _ , . _.____._._ .. . - _ , . _ . _ _ _ _ . . , . . . . _ . , . , _ . _ . . _ . . . . . _ . . . ..,.__.._____.,_.m,______-_,___....

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84 5.53 CPI RTD Resistor Terminations 5.53.1 Platinum 200 ohn, 32 : 350 F (CPI # 000-7086) 5.53.1.1 Information Dwg. (CPI # AH 000-7086) 5.53.2 Platinum 200 ohn, 32 : 850 F (CPI # 000-7087) 5.53.2.1 Information Dwg. (CPI # AH 000-7087) 5.53.3 Platinum 200 ohn, 32 : 110 F (CPI # 000-7088) 5.53.3.1 Information Dwg. (CPI # AH 000-7088) .

5.53.4 Copper 10 ohn, -10 : 209 C (CPI # 000-7089) 5.53.4.1 Information Dwg. (CPI # AH 000-7089) i l

PAGE 23 of 116 PAGES I

l is - J

J. REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS W BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION DTSTEM (FT. LAUDERDALE) 2/2/84

--__ ct COMPUTER PRODUCTS, INC.

5.54 CPI Quality Assurance Procedure (CPI # AQ 8.02) -

' Calibration Control System' 5.55 CPI Quality Assurance Procedure (CPI # AQ 5.01)

'Non-Conforming Material Control System' 5.56 CPI ' Description and Operating Instructions for the CPI Analog l i

Input Test Computer and Analog Inpuu Test Programs

5.57 IEEE Standard # 472-1974 ' Guide for Surge Withstand Capability (SHC) Testing' 5.58 }iewlett Packard Co. ' Operator's Manual for 3468A/B Multimeter' 5.59 Velonex ' Instruction Manual for Model 510 Surge Transient Generator' 5.60 Electronic Development Corp. ' Operator's Manual for Model 501 Programmable DC Voltage Standard' 5.61 Omega Engineering, Inc. ' Instruction Manual for Model 2166A Multipoint Digital Thermometer' 5.62 RFL Industries, Inc. 'Insttuction Manual for Model 828 AC/DC

. V-A Source' g

{

y i:

ks I

i PAGE 24 of 116 PAGES

^ ~

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS'

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS ct-COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84' DATA ACQUISITIO

6. CONFIGURATION OF EQUIPMENT FOR TESTING ~

!pecific.or special configurations of the test equipment shall be as

~follows: ,

with Device Address Select 6.1 One RTP Control Panel (070-0044-001),shall be labelled '#1'.

switches set for '111111',

6.2 The test Universal I/O Controller (070-0004-003), with First Device Code set for '111111', shall contain :

in slot 2; 6.2.1 a I/O Bus Termination module (021-0004) 6.2.2 a Special Relay Output Module (000-7066) with contact protection in slot 6; and with 6.2.3 a Special-Pulsing Relay Output Module (000-7067)

! contact protection in slot 6.

shall connect the Control

'6.3 One Panel RTP #1 I/O (slotSus 5) Cable (314-0001-020)to the test Universal I/O Con 1).

. 6.4 The outpt.: of the panel mounted 12 volt power supply shall be wired terminal block TB 1 of the test universal I/O controller to supply'the 12 volts necessary to drive-the relay output modules.

shall be labelled f 6.5 The other RTP Control Panel (070-0044-001)

'#2's !

shall be connected to I 6'. 6 One RTP~I/O Bus Cable (314-0001-001) Control Panel to the equipment in the cabinet under test.

6.7 The AC/DC V-A Source shall be configured to output 600 Volts AC RMS, 60 Hertz.

t 6.8 The Surge Transient Generator shall be configured as described in Appendix D.

1

-l 4

w PAGE 25 of 116 PAGES

416 ++-WT-g cew + rweww-9 r,-e-en--w re d wawc-w w e og e- e w e g- w-- -

w weeg-s- ownr-ww.r-e e ah4-e-sse,e--w p-+,rvw***M7-v'e

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTD4 at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 a ------------------------------------------------------------------------- i 6.9 Connect the I/O Bus Cable (314-0001-010) from Control Panel #2 to the 'first' I/O controller (slot 1 of standard Universal I/O Controllera (040-5462) or slot 4 of Redundant Access Universal I/O Controllers (070-5083)) in I/O daisy-chain of the cabinet set under test.

6.10 Set the first device code of the 'first' I/O controller in the cabinet set daisy-chain to '110000' (binary) (48 (decimal)) l and the second device code of the first controller to '110001' (binary) (49 (decimal)). Set the devices codes of the successive controllers in the daisy-chain as follows:

DEVICE CODE FIRST SECOND (binary) (decimal) (binary) (decimal) 4

'110010' 50 '110011' 51 l occond controller

110100' 52 '110101' 53 third controller

'110110' 54 '110111' 55

. fourth controller fifth controller '111000' 56 '111001' 57 I

'111010' 58 '111011' 59 sixth controller

'111100' 60 '111101' 61 ,

ccvcnth controller

'111110' 62 '111111' 63 eighth controller 6.11 Set the 'One Device Code /Two Device Code' switch on all I/O controllers to 'Two Device Codes'.

on 6.12 Install the Up/Down Pulse Counters Test Headers (000-7098) any Up/Down Pulse Counters (038-5115) in the cabinet under test (-000 for counter #0 (DS2), -001 for counter #1 (DS1),

-002 for counter #2 (DS3), and -003 for counter #3 (DS4)).

4 l

PAGE 26 of 116 PAGES

~

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Ancurzzm BALTIMORE GAS and ELECTRIC CALVERT CLIFFS ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 DATA ACQUISITIO

.7. EQUIPMENT UNDER TEST CONFIGURATION VERIFICATION V;rify that the configuration of the equipment in the cabinetcorres Attachment 2. .

If a non-conformance is noted during the configuration 3., verification, the- the

' ntn-conformance will be dispositioned per Section n n-conformance will be corrected, and the verification of th C.P.I.

PERFORMED BY:

EQUIPMENT UNDER TEST N.U.S.

CONFIGURATION APPROVED BY:

VERIFICATION _ B.G.E.

APPROVED BY:

b 4

PAGE 27 of:116'PAGES 9

w

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_ _ , 3 -- '_7 ;_

h " - "'W F ie q tv W . _

REMOTE I/O HARDWARE BALTIMORE GAS cnd ELECTRIC CALVERT ct COMPUTER PRODUCTS, INC.

CLIFFS 2/2/84 (FT. LAUDERDALE) DATA ACQUISITION SYST

8. AC POWER DISTRIBUTION / INDICATOR PANEL AND POWER SUPPLY VAL The purpose of this test is to validate the operation of the the power supplies 040-5509);

(040-5482, 040-5483, 040-5485, 040-5486, 040-5487,to validat cabling; to validate the functionality of the AC Power Distribution /

Indicator Panel (040-5511). -

Tha validation of the AC Distribution / Indicator Panel is accomplished by validating the presence of contact closures at the circuit breaker indictaor points with a multimeter, then applying AC power and validating the presence of AC voltage at the AC power distribution receptacles with a AC power receptacle tester and the closure of the '

relay contacts indicating the presence of the AC power with aThen one o cultimeter.

presence or absence of AC voltage at the appropriate distribution receptacles will be validated. This is then repeated for the other circuit.

The validation of the power supplies is accomplished by measuring the voltages at the voltage inputs to the I/O controllers in the cabinet cubsystem under test with a digital multimeter and validating tha plus a tolerance for voltage loss in the length of the power supply to chassis cabling.

(Note that in this section and other sections of the procedure, the individual power supplies of the redundant power supply assemblies

'A' and 'B' which are not to are differentiated with the designations be confused with unit subdivisions ' Channel A' and ' Channel B'.)

AC PHER DISTRIBUTION / INDICATOR PANEL VALIDATION 8.1 Remove all AC power plugs from the distribution receptacles of the AC Power Distribution / Indicator Panel.

ON.

8.2 Turn both circuit breakers (S1 and S2) 8.3 Using the digital multimeter, validate the presence of contact closures (less than one ohn resistance) between the following points:

TB3-3 to TB3-4 (Circuit Breaker A)

TB3-8 to TB3-9 (Circuit Breaker B) 8.4 Using the digital multimeter, validate the absence of contact closures (more than one negaohn resistance) between the following points:

TB3-1 to TB3-2 (AC Monitor Relay A)

TB3-6 to TB3-7 (AC Monitor. Relay B)

PAGE 28 of 116 PAGES l l

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REMOTE I/O HARDHARE ACCEPTANCE 'fEST DATA ACQUISITION SYSTEM BALTIMORE GAS and ELECTRIC CALVERT CLIFFS (FT. LAUDERDALE) 2/2/84 et COMPUTER PRODUCTS, INC. _______________

8.5 Plug power cord 'A' (connected to the AC Distribution / Indicator Panel) into a source of AC power.

d 8.6 Using the digital multimeter, validate the presence between the of following contact closures (1ssa than one ohn resistance) points:

TB3-1 to TB3-2 (AC Monitor Relay A)

TB3-3 to TB3-4 (Circuit Breaker A) i TB3-8 to TB3-9 (Circuit Breaker B)

Using the digital multimeter, validate the absence of contact l 8.7 : closures (more than one negaohn resistance) between the i following points:

TB3-6 to TB3-7 (AC Monitor Relay B) i Plug power cord 'B' (connected to the AC Distribution / Indicator i 8.8 Panel) into a source of AC power.

8.9 Using the digital multimeter, validate the presence of contactbetween the followi closures (less than one ohn resistance) points:

TB3-1 to TB3-2 (AC Monitor Relay A)

TB3-3 to TB3-4 (Circuit Breaker A)

TE3-6 to TB3-7 (AC Monitor Relay B)

TB3-8 to TB3-9 (Circuit Breaker B) 8.10 Plug power cord 'C' (connected to the AC Distribution /

Indicator Panel) into a source of AC. power.

8.11 Using the AC power receptacle tester, validate that the AC power at all receptacles (J1, J2, J3, J4, J5, J6, J7, J8, J9, J10, J11, and J12) is ON (indicates

CORRECT HIRING').

l 0FF. Validate that the AC 8.12 Turn the 'A' circuit breaker (S1) l

! at the power is ON or OFF (no lamps lighted on tester) receptacles per the following table:

J3 0FF J4 0FF J1 0FF J2 0FF J8 ON J6 ON J7 ON J5 ON Jll ON J12 ON-J9 ON J10. ON ON and the 'B' circuit breaker I 8.13 Turn the 'A' circuit breaker (S1) Validate that the AC power is ON or OFF at (S2) 0FF.

I receptacles per the following tables J3 ON J4 ON

! J1 ON J2 ON J8 ON J6 'ON J7 ON J5 ON J11 0FF J12 0FF J9 0FF J10 0FF PAGE 29 of 116 PAGES t.

l

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v e a. .,,, _

ACQUISITION 06UaEJ

[L REMOTE I/O HARDHARE ACCEPTAN7 2/2/84 LEALTIMORE GAS cnd ELECTRIC CALVERT ct COMPUTER PRODUCTS, INC.

CLIFFS DATA (fT. LAUD M

7--____________________________________ Validate that the AC power is 8.14 Turn both circuit breakers OFF.ON or OFF at the receptacles per th (17

-p J3 0FF J4 0FF -

0FF J2 0FF J8 0FF J1 0FF J7 OFF L

J5 ON J6 0FF J12 0FF

[' J10 0FF Jll ,

J9 OFF

[

f C Distribution / Indicator "8.15' 4 Install the AC power plugs into the A Panel-per Attachment 2.

g8.16Validatethatthecabinetblowerisoperational.

E g8.17 '$ urn both circuit breakers ON. - C.P.I.

PERFORMED BY:

hDISTRIBUTION/ - N.U.S.

INDICATOR PANEL WITNESSED BY

" VALIDATION.

[flt ~QDistribution non-conformance is noted

/ Indicator Panel, the non-conformance w during.the ill be validation be corrected, of the AC the non-conformance.willPanel will be dispositioned per Section 3.,

. and the validation of the AC Distribution / Indicator rcpsated (steps 8.2 to 8.17). .

4 4

1 c

PAGE 30 of 116 PAGES

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~

LA BAL ct-COMPUTER PRODUCTS, I'NC. ____________________________

5 VOLT PONER SUPPLY VALIDATION 5VDC at each of 8.18 Using the digital multimeter, validate 4 (ground) that the +and+(4.9 3 ,

the I/O controllers (terminal block points

(+5 volts)) wired for 5 volts per Attachment 2 measuresRe a 5.1) volts.

_/

_ INITIALS: _

_ VOLTAGE: _

/

lHASSIS ID NO.: _ _ INITIALS: _

_ VOLTAGE: _

. _/ _

.HASSIS ID NO. : _ INITIALS: _

_ VOLTAGE: _

_/

CHASSIS ID NO.: _ _ INITIALS: _

_ VOLTAGE: __

_/

CHASSIS ID NO.: _ _ INITIALS: __

_ VOLTAGE: _

/ __

CHASSIS ID NO.: _ _ INITIALS: _

_ VOLTAGE: _

/

CHASSIS ID NO.: _ INITIALS:

_ VOLTAGE: _

/_

CHASSIS ID NO.: _ INITIALS: _

_ VOLTAGE: _

CHASSIS ID NO.: _

_ C.P.I.

PERFORMED BY: __ N.U.S.

5 VOLT POWER SUPPLY HITNESSED BY:

VALIDAT!ON f the 5 Volt Power3., the Section If a non-conformance is noted during the validation othe no Supply,formance non-con will be corrected, and the validation of the Power Supply will be repeated (step 8.18).

4 4

l b PAGE 31 of 116 PAGES i

I L- . .- = . _ _ - - - _ . . .

BALTIMORE GAS and ELECTRIC CALVERT at COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE) 2/2/84CLIFFS DATA ACQ

+15 VOLT POWER SUPPLY VALIDATION '

8.19 Using the digital multimeter, validate that the +15VDC at and each 7 .

of the I/O controllers (terminal block points 6 (ground) wired for +15 volts per Attachment 2 measures

(+15 volts))

+(14.7 : 15.3) volts. Record the chassis ID number and voltage below:

VOLTAGE:

1NITIALS: /

CHASSIS ID NO.:

VOLTAGE:

INITIALS: /

CHASSIS ID NO.: /

_ VOLTAGE: ,

_ INITIALS: _

CHASSIS ID NO.: __

_ INITIALS: /_

VOLTAGE:

CHASSIS ID NO.: --/

VOLTAGE:

INITIALS:

CHASSIS ID NO.: /_

INITIALS: _ -

_ VOLTAGE:

CHASSIS ID NO.: _/

_ VOLTAGE:

INITIALS:

CHASSIS ID NO.: -/

VOLTAGE: _ INITIALS:

CHASSIS ID NO.:

C.P.I.

+15 VOLT PERFORMED BY:

N.U.S.

POWER SUPPLY WITNESSED BY:

VALIDATION If a non-conformance is noted during the validstier, of the +15 Volt Power Supply, the non-conformance will be dispo

+15 Volt Power Supply will be repeated (step 8.19).

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TEM BALTIMORE at COHPUTER PRODUCTS, I'NC. --------------------------------------CALVE GAS and ELECTRIC (FT. LAUDERDALE) 2/2/84 e ------------------------------------

-15 VOLT POWER SUPPLY VALIDATION h 8.20 Using the digital multimeter, validate that the -15VDC and at 9 eac of the I/O controllers (terminal block points 8 (ground) 2 measures

(-15 volts)) wired for -15 volts per AttachmentRecord chassis ID number

-(14.7 : 15.3) volts.

below:

_ INITIALS: /

__ VOLTAGE:

CHASSIS ID NO.: INITIALS: 1_

_ VOLTAGE:

CHASSIS ID NO.: _

INITIALS: /

VOLTAGE:

CHASSIS ID NO.: INITIALS: _ /_

VOLTAGE:

CHASSIS ID NO.: INITIALS: 1_

_ VOLTAGE:

CHASSIS ID NO.: _ INITIALS: _ /

_ VOLTAGE: _

CHASSIS ID NO.: _ INITIALS: 1 VOLTAGE:

CHASSIS ID NO.: _ INITIALS: _/

._ VOLTAGE:

CHASSIS ID NO.: __

_ C.P.I.

PERFORMED BY:

~15 VOLT N.U.S.

POWER SUPPLY WITNESSED BY:

VALIDATION Volt If a non-conformance is noted during the validation of thetionf -15 the Power Supply, the non-conformance will be dispos

-15 Volt Power Supply will be repeated (step 8.20) .

PAGE 33 of 116 PAGES 5

b REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (PT. LAUDERDALE) 2/2/84 125 VOLT PONER SUPPLY VALIDATION 8.21 Using the digital multimeter, validate that the 125VDC at the power supply assembly (040-5509) (terminal blocks TB 4 (+125 volts) points 1-8 and TB 5 (ground) points 1-8) measure

+(112.5 : 137.5.) volts. Record the voltage below:

TB4-1/ TBS-1: VOLTAGE: INITIALS: /

TB4-2/TB5-2: VOLTAGE: INITIALS: /

TB4-3/.TB5-3: VOLTAGE: INITIALS: /

TB4-4/TB5-4: VOLTAGE: INITIALS: /

TB4-5/TB5-5: VOLTAGE: INITIAL 3: /

TB4-6/TB5-6: VOLTA'GE: INITIALS: /

TB4-7/TB5-7: VOLTAGE: INITIALS: /

TB4-8/TB5-8: VOLTAGE: INITIALS: /

125 VOLT PERFORMED BY: C.P.I.

POWER SUPPLY 4

VALIDATION NITNESSED BY: N.U.S.

If a non-conformance is noted during the validation of the 125 Volt Power Supply, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the 125 Volt Power Supply will be repeated (step 8.21).

l

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l PAGE 34 of 116 PAGES i

REMOTE I/O MARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

. , - _____________at i

d 9. OPTICALLY ISOLATED DIGITAL INPUT MODULE VALIDATION The purpose of this test is to validate the operation of the Optically

, Isolated Digital Input modules (021-5230) and their associated signal conditioning circuits (038-5098) and to validate the accuracy of the

. input module to signal conditioning module cabling (040-5456) and the signal conditioning module to terminal strip cabling (040-5519).

This validation is accomplished by using a control panel to control a relay output module in a test I/O controller to simulate ' contacts'

- on the terminal strip which sources the input module. The simulated ,

data is monitored by a second control panel connected to the I/O controllers in the cabinet under test. (Reference Figure 1 of Attachment 1) 9.1 Install the 'BTSCA to Test Cable /Conne.ctor Adapter' (000-7077) e on the selected BTSCA in the cabinet under test per P

Attachment 2.

9.2 Connect the ' Digital Test Cable' (000-7080) between the 'Special Relay Output Module' (000-7066) in the test I/O controller (slot 6) and the 'BTSCA to Test Cable / Connector Adapter'.

9.3 Configure Control Panel #1 as follows:

INSTRUCTION SELECT : COM, OUT, and HAIT TEST UP t

COMMAND HORD : to select random mode, disable interrupts, and to address the

'Special Relay Output Module' (address 'O')

I INSTRUCTION RATE : 50K range - vernier midrange 9.4 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECT : to address the first device code of the I/O Controller containing the Optically Isolated Digital Input i Module under test per Attachment 2, I Section 6, and Appendix B.

INSTRUCTION SELECT : COM, HAIT TEST and IN UP COMMAND HORD : to select random mode, disable i interrupts, and to address the module

! under test using Attachment 2, Appendix B, and Appendix C.

~

INSTRUCTION RATE : 50K range - vernier midrange PAGE 35 of 116 PAGES J

t

,a- _m,.._,m_. ,.m m- -,,w, __.--.

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 9.5 RESET both control panels.

9.6 Starting with an Output Word of '0000 0000 0000 0000' from Control Panel #1, validate that the Data Word Display of Control Panel #2 matches the Output Word. Select switches of Control Panel #1. Validate the operation of each bit.

MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

/ /

9.7 Repeat steps 9.1 to 9.6 for all Optically Isolated Digital Input Modules in the cabinet under test.

OPTICALLY ISOLATED PERFORMED BY: C.P.I.

DIGITAL INPUT I

VALIDATION WITNESSED BY: N.U.S.

1 If a non-conformance is noted during the Optically Isolated Digital Input Validation, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of.the 0.I.D.I. will be repeated on the module / cable set where the non-conformance was noted.

I -

PAGE 36 of 116 PAGE3 l

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for FJS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUI% TION SYSTD1 e ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84-m 10. OPTICALLY ISOLATED DIGITAL INPUT MODULE SURGE WITHSTAND CAPABILITY VALIDATION The purpose of this test is to validate a sample of the surge withstand capability providea by the signal conditioning modules (038-5098) by

simulating contacts on the input terminals to the digital input nodule under test, then applying a surge to the inpute while

= monitoring the data input from the module under test with a control panel to validate that no data changes during the application of the j surge. Each bit of the module tested will then be revalidated for functionality as per Section 9. (Reference Figure 2 of Attachment 1) 10.1 delect a sample of up to five percent or at least one of the surge protected Optically Isolated Digital Input Modules l*

(021-5230 / 038-5098) in the cabinet under test to have the surge withstand capability tested.

10.2 Install the 'BTSCA to Test Cable / Connector Adapter * (000-7077) 9 on the selected BTSCA in the cabinet under test per j Attachment 2.

, 10.3 Connect the ' Digital Input Surge Test Connector' (000-7078) to the 'BTSCA to Test Cable / Connector Adapter'. Connect the red g lead of the surge transient generator cable to the test l connector. Connect the black lead of the. surge transient

} generator cable to the surge ground bus bar in the cabinet g- under test.

h 10.4 Configure Control Panel #2 as follows:

o f DEVICE ADDRESS SELECT : to address the first device code of the

(

3 I/O Controller containing the Optically Isolated Digital Input

p. Module under test per Attachment 2, Section 6, and Appendix B.

[ INSTRUCTION SELECT : COM, HAIT TEST and IN UP a- COMMAND WORD : to select random mode, disable l interrupts, and to address the module p under test using Attachment 2, Appendix B, and Appendix C.

L INSTRUCTION RATE : 50K range - vernier midrange f ;10.5- RESET Control Panel #2.

y h 10.6 Ready the surge transient generator to output a surge pee l Appendix D.

L .

l L PAGE 37 of 116 PAGES l

k L

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 10.7 Depress the surge transient generator Start pushbutton to apply the surge voltage for two seconds and validate that no bit in the Data Nord Display of Control Panel #2 changes state during or after the application of the surge voltage.

MODULE (S) SELECTED and TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

l l / /

i

/ /

10.8 Repeat steps 10.2 to 10.7 on all of the Optically Isolated Digital Input modules in the selected sample.

10.9 Install the 'BTSCA to Test Cable / Connector Adapter * (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

10.10 Connect the ' Digital Test Cable' (000-7080) between the

'Special Relay Output Module' (000-7066) in the test I/O controller (slot 6) and the 'BTSCA to Test Cable / Connector Adapter'.

10.11 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECT : to address the first device code of-the I/O Controller containing the Optically Isolated Digital Input Module under test per Attachment 2, Section 6, and Appendix B.

l INSTRUCTION SELECT : COM, HAIT TEST and IN UP L

COMMAND HORD : to select. random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : 50K range - vernier midrange 10.12 RESET both control panels. -

PAGE 38 of 116 PAGES

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE) 2/2/84 10.13 Starting with an Output Word of '0000 0000 0000 0000' from Control Panel #1, validate that the Data Nord Display of Control Panel #2 matches the Output Nord Select switches of Control Panel #1. Validate 'the operation of each bit.

MODULE (S) SELECTED and TES'IED

i i CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

l l / /

/ /

10.14 Repeat steps 10.9 to 10.13 for each of the Optically Isolated Digital Input Modules selected for surge withstand capability testing.

C.P.I.

OPTICALLY ISOLATED PERFORMED BY:

DIGITAL INPUT N.U.5.

SURGE WITHSTAND APPROVED BY:

[

! CAPABILITY B.G.E.

VALIDATION APPROVED BY:

l j

If a non-conformance is noted during the Optically Isolated Digital Input Surge Withstand Capability Validation, the non-conformance will h

j be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the Optically Isolated Digical Input Surge Withstand Capability will be repeatedAfter on the module the test is/ cabling complete,

] set where the non-conformance was noted.

UJ an additional sample of five percent, or at least one, of the Optically Isolated Digital This Inputs will be with surgeif protection repeated another will be r selected and tested.

non-conformance is identified in the second sample.

I l

0

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1 PAGE 39 of 116 PAGES l1

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP.

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS2/2/84 at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

DATA ACQUISITION S

11. CHANGE OF STATE DIGITAL INPUT VALIDATION f

Tho purpose of this test is to validate the and operation of the Change their associated signalof l State Digital Input modules (038-5064)and to validate the accuracy of the <

conditioning circuits (038-5099) and the input module to signal conditioning module cabling (040-5456) signal conditioning module to terminal strip cabling (040-5519).

This validation is accomplished by using a control panel to control a relay output module in a test I/O controller to simulateThe ' contacts' simulated on the terminal strip which sources the input module.

data is monitored by a second control panel connected to the I/O controllers in the cabinet under test. (Reference Figure 3 of Attachment 1) 11.1 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

11.2 Connect the ' Digital Test Cable' (000-7080) between the

'Special Relty Output Module' (000-7066) in the test I/O controller (slot 6) and the 'BTSCA to Test Cable / Connector Adapter'.

11.3 Configure Control Panel #1 cs follows:

UP INSTRUCTION SELECT : COM, OUT, and HAIT TEST COMMAND HORD : to select random mode, disable interrupts, and to address the

'Special Relay Output Module' (address 'O')

INSTRUCTIdN RATE : 50K range - vernier midrange 11.4 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECT : to I/O address the first device code of the Controller containing the Change of State Digital Input Module under test per Attachment 2, Section 6, and Appendix B.

UP, INSTRUCTION SELECT : COM, INT QRY, and IN HAIT INT DOWN COMMAND HORD :

to select random mode, enable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.,

INSTRUCTION RATE : 50 range - vernier midrange PAGE 40 of 116 PAGES l

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 O______________________________________________________________________________

11.5 RESET both control panels.

11.6 Starting with an Output Word of '0000 0000 0000 0000' from Control Panel #1, validate that the Data Hord Display of Control Panel #2 matches the Output Word Select switches of Control Panel #1. Validate that the interrupt request di'Jplay of Control Panel #2 flashes ON then OFF when a bit is toggled. Validate that the interrupt vector displayed corresponds to the controller first device address and the module slot address. Validate the operation of each bit.

MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

11.7 Repeat steps 11.1 to 11.6 for all Change of State Digital Input modules in the cabinet under test.

CHANGE OF STATE PERFORMED BY: C.P.I.

DIGITAL INPUT VALIDATION HITNESSED BY: N.U.S.

If a non-conformance is noted during the Change of State Digital Input Validation, the non-conformance will be dispositioned per Section 3.,

the non-conformance will be corrected, and the validation of the C.O.S.D.I. will be repeated on the module / cabling set where the non-conformance was noted.

l PAGE 41 of 116 PAGES l

t- . , _ _ . . _ _ . . , . . _ . _ . . _ . . _ _ _ _ . _ _ _ . _ , . _ , _ . . _ _ _ _ . . . . . . _ . _ . . - _ . _ . . _ , - . _ _ . _ . . _ , - - _ . _

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

12. CHANGE OF STATE DIGITAL INPUT MODULE SURGE WITHSTAND CAPABILITY VALIDATION Tho purpose of this test is to validate a sample of the surge withstand capability provided by the signal conditioning modules (038-5099) by simulating contacts on input terminals to the digital input module under test, then applying a surge to the inputs while monitoring the data input from the module under test with a control panel to validate that no data shall change during the application of the surge. Each bit of the module tested will then be revalidated for functionality as per Section 11. (Reference Figure 4 of Attachment 1) 12.1 Select a sample of up to five percent or at least one of the surge protected Change of State Digital Input modules (038-5064 / 038-5099) in the cabinet under test to have the surge withstand capability tested.

12.2 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

12.3 Connect the ' Digital Input Surge Test Connector' (000-7078) to the 'BTSCA to Test Cable / Connector Adapter'. Connect the red lead of the surge transient generator cable to the test connector. Connect the black lead of the surge transient generator cable to the surge ground bus bar in the cabinet under test.

12.4 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECTI/O : toController address thecontaining first devicethe code of the Change of State Digital Input Module under test per Attachment 2, Section 6, and Appendix B.

-INSTRUCTION SELECT : COM, INT QRY, and IN UP, HAIT INT DOHN

-COMMAND HORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE ~s.50K range - vernier midrange 12.5 RESET Control Panel #2.

12.6 Ready the surge transient generator to output a surge per Appendix D.

PAGE 42 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (PI. LAUDERDALE) 2/2/84-12.7 Depress the surge transient generator Start pushbutton to apply the surge voltage for two seccads and validate that no bit in the Data Hord Display of Control Panel #2 changes state during or after the application of the surge voltage.

MODULE (S) SELECTED and TESTED:

CHASSIS # SLOT # INITIALS CMASSIS # SLOT # INITIALS

/

- I

) /

/

~2.8 2 Repeat steps 12.2 to 12.7 on all of the Change Of State Digital Input modules in the selected sample, 12.9 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected STSCA in the cabinet under test per Attachment 2.

12.10 Connect the ' Digital Test Cable' (000-7080) between the

'Special Relay Output Module' (000-7066) in the test I/O controller (slot 6) and the 'BTSCA to Test Cable / Connector Adapter'.

12.11 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECTthe : to I/O address the firstcontaining Controller device codethe of Change of State Digital Input Module under test per Attachment 2, Section 6, and Appendix B.

INSTRUCTION SELECT : COM, INT QRY, and IN UP, HAIT INT DOHN COMMAND HORD : to select random mode, enable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : 50 range - vernier midrange I

PAGE 43 of 116 PAGES l - - - - - - - - - ----- _ - ----

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS end ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM l 3

at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 12.12 RESET both control panels.

-12.13 Starting with an Output Word of *0000 0000 0000 0000' from Control Panel #1, validate that the Data Hord Display of Control Panel #2 matches the Output Word Select switches of Control Panel #1. Validate that the interrupt request i display of Control Panel #2 flashes on then off when a bit is toggled. Validate that the interrupt vector displayed corresponds to the controller first device address and the module slot address. Validate the operation of each bit.

[

r

( MODULE (S) SELECTED and TESTED:

L CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS F / /

L f / /

h

/ /

I / /

r 12.14 Repeat steps 12.9 to 12.13 on the Change of State Digital Input modules selec'_ed for surge withst id capability testing.

l CHANGE OF STATE PERFORMED BY: C.P.I.

P DIGITAL INPUT SURGE WITHSTAND APPROVED BY: N.U.S.

1 CAPABILITY m J VALIDATION APPROVED BY: B.G.E.

L a

'If a non-conformance is note'd during the Change of State Digital Input Surge Withstand' Capability Validation, the non-conformance.will be u dispositioned per Section 3., the non-conformance will be corrected,

.and the validation of the Change of State Digital Input Surge

[ Withstand Capability will be-repeated on the module / cabling set f After the test is complete, an E where the non-conformance was noted.

additional sample of-five percent, or at least one, of the Change of

}

y . State Digital Input with surge protection will be selected and~

E tested. This will be repeated if another,,non-conformance is

' identified in the second sample.

I S . . .

I L

e .

PAGE 44 of 116 PAGES.

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCLTXTRE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM (FT. LAUDERDALE) 2/2/84 at COMPUTER PRODUCTS, INC.

p_____________________________________________________________________________

13.

+

QUAD PULSE COUNTER MODULE VALIDATION '

The purpose of this test is to validate that the Quad Pulse Counter codules (021-5270) and their associated signal conditioning circuits (038-5099) are operational and to validate the accuracy of the counter module to signau conditioning module cabling (040-5517) and the signal conditioning module to terminal strip cabling (040-5519).

Thic is accomplished by using a control panel to control a relay output sodule in a test I/O controller to simulate ' contacts' pulses on the terminal strip which sources the input module. The simulated data is monitored by a second control panel connected to the I/O controllers

' in the. cabinet under test. (Reference Figure 5 of Attachment 1)

?

13.1 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) ,'

on the selected BTSCA in the cabinet under test per i Attachment 2.

13.2 Connect the ' Digital Test Cable' (000-7080) between the

'Special Pulsing Relay Output Module' (000-7067) in the test I/O controller (slot 7) and the 'BTSCA to Test Cable /

Connector Adapter'.

13.3 Configure Control Panel #1 as follows:

UP INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN COMMAND HORD : to select random mode, disable interrupts, and to address the

'Special Pulsing Relay Output Module' (address 'l')

INSTRUCTION-RATE : 50 range - vernier aidrange OUTPUT HORD : '0000 0000-0000 0000' 13.4 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECT to address the first device code of the I/O Controller containing the Quad Pulse Counter Module under test per

( Attachment 2, Section 6, and c .

Appendix B.

COM, OUT, HAIT TlvT, and IN UP

. < > INSTRUCTION SELECT :

disable o' COMMAND WORD : to '

select random mo?.e interrupts,.and to address the module under test using Attachratnt 2, Appendix B, and Appendix C. ,

i 5K range - vernier midrange INSTRUCTION RATE PAGE 45 of 116 PAGES h ,

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GA3 cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) e________________________________________________________________________.._____

13.5 RESET both control panels.

13.6 Initialize the four counters of the module under test to zero counts from the Output Word of Control Panel #2. Set the Output Word to all zeros.

13.7 Validate that counter #0 (Data Word Display of Control Panel #2) indicates a count of zero (all LEDs OFF). 9 13.8 Select counter #1 from Control Panel #2 Output Word and validate that counter #1 indicates a count of zero.

13.9 . Select counter #2 and validate that counter #2 indicates a

~

count of zero.

13.10 Select counter #3 and validate that counter #3 indicates a count of zero.

13.11 Select counter #0 from Control Panel #2 Output Word.

13.12 Set the appropriate bit (in the Output Word of Control Panel i

1) from the table below corresponding to counter #0 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) in connected to the module under test.

13.13 Validate that the Data Word Display of Control Panel #2 increments. Using the Output Word of Control Panel #2, select counters #1,#2, and #3 and validate that these counters are not incrementing.

13.14 Reset the bit set in the Output Word of Control Panel #1.

13.15 Select counter #1.

Panel 13.16 Set the appropriate bit (in the Output Word of Control

1) from the table below corresponding to counter #1 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) is connected to the module under test.

13.17 Validate that counter #1 increments.

Validate that counters

0, #2, and #3 do not increment.

13.18 Reset the bit set in the Output Word of Control Panel #1.

13.19 Select counter #2.

13.20 Set the appropriate bit (in the Output Word of Control Panel

1) from the table below corresponding to counter #2 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) is connected to the module under test.

l PAGE 46 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS C BALTIMORE GAS cnd ELECTRIC (FT.

at COMPUTER PRODUCTS, INC.

CALVERT CLIFFS LAUDERDALE) DATA ACQUISITION 2/2/84 13.21 Validate that counter #2 increments. Validate that counters

0, #1, and #3 do not increment.

13.22 Reset the bit set in the Output Word of Control Panel #1.

13.23 Select counter #3.

13.24 Set the appropriate bit (in the Output Word of Control Panel

1) from the table below corresponding to counter #3 and which hood of the Quad Pulse Counter to S.C.H. Cable (040-5517) is connected to the module.under test.

Validate that counters 13.25 Validate that counter #3 increments.

0, #1, and #2 do not increment.

13.26 Reset the bit set in the Output Word of Control Panel #1.

HOOD of 040-5517 i COUNTER NUMBER PI/SCM CABLE on [

2 #3 MODULE UNDER TEST l #0 #1

===============o==+m================== Output Word bit set on 0 1 2 3 HOOD P1 l Control Panel #1 to

+------------------- control pulsing relay 4 5 6 7 HOOD P2 1 ____

___________+_______________11 HOOD P3 1 8 9 10

___________+___________________

HOOD P4 l 12 13 14 15 MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/

/ ___

/

13.27 Repeat steps 13.1 to 13.26 for all Quad Pulse Counter modules in the cabinet under test.

C.P.I.

PERFORMED BY:

QUAD PULSE COUNTER MODULE N.U.S.

VALIDATION WITNESSED BY:

If a non-conformance is noted during the Quad Pulse Counter Module Validation, the non-conformance will be dispositioned p Pulse Counters will be repeated on the module / cabling set where the non-conformance was noted.

PAGE 47 or 116 PAGES l-

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORE' BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SY M at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

14. QUAD PULSE COUNTER MODULE SURGE WITHSTAND CAPABILITY VAL Tha purpose of this test is to validate a sample of the surge wit capability provided by the signal conditioning modules (038-5099) applying a surge to the terminals that source the input module while monitoring the data input from the module under test with a control panel to validate that the dats shall not change during the application of the surge. The module tested will then be revalidated for functionality ao per Section 13. (Reference Figure 6 of Attachment 1) 14.1 Select a sample of up to five percent or at least one of the surge protected Quad Pulse Counter Modules (021-5278 /

038-5099) in the cabinet to have the surge withstand capability tested.

14.2 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

14.3 Connect the ' Pulse Counter Surge Test Connector' (000-7097) to the 'BTSCA to Test Cable / Connector Adapter'. Connect the red lead of the surge transient generator cable to the point on the test connector marked with the number on the hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) installed on the module to be tested. Connect the black lead of the surge transient generator cable to the surge ground bus bar in the l cabinet under test.

i 14.4 Configure Control Panel #2 as follows:

l l DEVICE ADDRESS SELECT : to address the first device code of the l I/O Controller containing the Quad l Pulse Counter Module under test per Attachment 2, Section 6, and Appendix B.

INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN UP COMMAND HORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : SK range - vernier midrange 14.5 RESEE Control Panel #2.

14.6 Initialize the four counters of the module under test to zero counts ' rom the Output Word of Control Panel #2. Validate that counters #0, #1, #2, and #3 all indicate co'unts of zero.

i PAGE 48 of 116 PAGES i

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BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM 4

______________b__ _ '.__ .__ ._ __

_____________ i 14.7 Ready the surge transient generator to output a surge per Appendix D.

14.8 -Depress the surge transient generator Start pushbutton to apply '

the surge voltage for two seconds and validate that no bit in the Data Hord Display of Control Panel #2 changes state during or after the application of the surge voltage.

14.9 Validate that counters #0, #1, #2, and #3 all indicate counts of zero.

MODULE (S) SELECTED and TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/

14.10 Repeat steps 14.2 to 14.9 on all of the Quad Pulse Counter modules in the selected sample.

14.11 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

14.12 Connect the ' Digital Test Cable' (000-7080) between the

'Special Pulsing Relay Output Module' (000-7067) in the test I/O controller (slot 7) and the 'BTSCA to Test Cable / Connector Adapter'.

14.13 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECT : to address the first device code of-the I/O Controller containing the Quad Pulse Counter Module'under test per Attachment 2, Section 6, and Appendix B.

INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN ~UP COMMAND HORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : SK range - vernier midrange

-14r14 RESET both control panels.

PAGE 49'of 116 PAGES w .- . - - .-

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CALVERT2/2/84 (FT. LAUDERDALE) CLIFFS DATA ACQU s________________________________________________

14.15 Select counter #0 from Control Panel #2 Output Word.

14.16 Set the appropriate bit (in the Output Word of Control Panel

1) from +he table below corresponding to counter #0 and which hood of the Quad Pulse Counter to S.C.M. Cable ,

(040-5517) is connected to the module under test.

14.17 Validate that the Data Word Display of Control Panel #2 increments.

14.18 Reset the bit set in the Output Word of Control Panel #1.

14.19 , Select counter #1.

14.20 Set the appropriate bit (in the Output Word of Control Panel

1) from the table below corresponding to counter #1 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) is connected to the module under test.

14.21 Validate that counter #1 increments.

14.22 Reset the bit set in the Output Word of Control Panel #1.

14.23 Select counter #2.

14.24 Set the appropriate bit (in the Output Word of Control Panel

1) from the table below corresponding to counter #2 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) is connected to the module under test.

14.25 Validate that counter #2 increments.

14.26 Reset the bit set in the Output Word of Control Panel #1.

14.27 Select counter #3.

14.28 Set the appropriate bit (in the Output Word of Control Panel

1) from the table below corresponding to counter #3 and which hood of the Quad Pulse Counter to S.C.M. Cable (040-5517) is connected to the module under test.

14.29 Validate that counter #3 increments.

14.30 Reset the bit set in the Output Word of Control Panel #1.

PAGE 50 of 116 PAGES I

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, BALTIMORE GAS cnd ELECTRIC CAINERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 m

" HOOD'of 040-5517 l COUNTER NUMBER PI/SCM CABLE on l n MODULE UNDER TEST l #0 #1 #2 #3 sammazzz=======sza+==ma==== sus ========

HOOD P1 l 0 1 2 3 Output Nord bit set on

+------------------- Control Panel #1 to HOOD P2 l 4 5 6 7 control pulsing relay

___________+___________________

H009 P3 l 8 9 10 11

___________+___________________

HOOD P4 l 12 13 14 15 H0DULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

, 14.31 Repeat steps 14.11 to 14.30 on the Quad Pulse Counter modules selected for surge withstand capability testing.

QUAD PULSE PERFORMED BY: C.P.I.

COUNTER SURGE WITHSTAND APPROVED BY: ,N.U.,S.

CAPABILITY VALIDATION APPROVED BY: B.G.E.

If a non-conformance is noted during the Quad Pulse Counter Surge Withstand Capability Validation, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the Quad Pulse Counter Surge Withstand Capability will be repeated on the module / cabling set where the non-conformance was noted. After the test is complete, an additional-sample of five percent, or at least one, of the Quad Pulse Counters with surge protection will be selected and tested. This will be repeated if an another non-conformance is identified in'the second sample. .

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BALTIMORECOMPUTER GAS cnd ELECTRIC PRODUCTS,CALVERT INC. CLIFFS DATA ACQUISITION SYSTEM

__________.___at (Fr. LAUDERDALE) 2/2/84

15. UP/DOHN PULSE COUNTER MODULE VALIDATION The purpose of this test is to validate that the Up/Down Pulse Counter

? Modules (038-5115) and their associated signal conditioning circuits (038-5099) are operational and to validate the accuracy of the counter module to signal conditioning module cabling (040-5456 or 1 040-5518) and the signal conditioning module to terminal strip

,4 cabling (040-5519).

7 j This is accomplished by using a control panel to control a relay output module in a test I/O controller to simulate ' contact' pulses on the

-terminal strip which sources the' counter module. The simulated data is monitored by a second control panel connected to the I/O o

controllers ~in the cabinet under test. (Reference Figure 7 of Attachment 1)

Note that the ' Channel A' Up/Down Pulse Counters are configured a

differnetly than the ' Channel B' Up/Down Pulse Counters. The

' Channel B' counters have their 16 inputs condit1oned/ sourced by one signal conditioning module / terminal strip. The ' Channel A'. counters have their-16 inputs conditioned / sourced by two signal conditioning modules / terminal strips (the UP, DOHN, and SET inputs by one SCM/TS, and the RESET inputs by another SCM/TS).

Also note that the counters can be set to a count determined by a customer selected configuration of diodes on the module. The modules are normally factory configured for a count of zero. This creates a problem in testing in that the SET input yields the RESEI input. For the purpose of this acceptance test, the modules same count as the are configured to give counts of 119 (decimal) ('01110111' binary),

' 187 (decimal) ('10111011' binary), 221 (decimal) (*11011101' binary),

and 238 (decimal) ('11101110' binary) for counters #0,'#1, #2, and #3

! respectively on a SET input. Prioronto the shipment, the normal factory

' configured diodes will be installed modules.

i i 15.1 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) oc. the selected BTSCA in the cabinet under test per-j Attachment 2 for Channel B' counters or on each of the selected BTSCAs for the ' Channel A' counters.

! 15.2 Connect the ' Digital Test Cable' (000-7080) between.the

'Special Pulsing Relay Output Module'-(000-7067) in the test

! I/O controller (slot 7) and the 'BTSCA to Test-Cable /

Connector Adapter' on the selected BTSCA for 'Channal B' counters or on the 'BTSCA to Test Cable / Connector Adapter' oon the selected BTSCA which sources the UP, DONN, and SET inputs to the ' Channel A' counters. For ' Channel A' L

counters, connect a second ' Digital Test Cable' between the

'Special Relay-Output Module * (000-7066) in the test I/O

= controller-(slot 6) and the 'BTSCA to Test Cable / Connector Adapter

on the ~ selected nTSCA which sources the~ RESET inputs to the ' Channel.A'_ counters.

PAGE 52 of 116 PAGES j 1

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BALTIMORE GAS End ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 15.3 Configure Control Panel #1 as follows:

INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN UP COMMAND HORD : to select random mode, disable interrupts, and to address the

'Special Pulsing Relay Output Module' (address 'l')

- INSTRUCTION RATE: 50 range - vernier midrange OUTPUT NORD : '0000 0000 0000 0000' 15.4 Configure Control Panel #2 as follows:

DEVICE ADDRESS SELECTI/0 : toController address thecontaining first device the'Up/Down code of the

f. - Pulse Counter Modde under test per

?

Attachment 2, Section 6, and Appendix B.

INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN UP COMMAND HORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Ci- Appendix B, and Appendix C.

INSTRUCTION RATE : SK range - vernier midrange 15.5 RESET both control panels.

15.6 Set the counter #0 of the module under test to a count of

'10000000' (binary) from the Output Nord of Control Panel #2.

'15.7 -Validate that counter #0 indicates a count of '10000000' in the Data Nord Display of Control Panel #2.

15.8 Set counter #1 to a count of '10000000'-.

15.9 Validate that counter #1 indicates a count of '10000000' .

b" - 15.10 Set counter #2 to a count of '10000000' .

15.11 Validate that counter #2 indicates a count of '10000000' 15.12 Set counter.#3 to a count of '10000000' .

15.13 Validate that counter #3 indicates a count of '10000000' PAGE 53 of 116 PAGES f",-

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Y REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVER'D CT,lFFS DICA ACQUISITION SYSTEM

?. at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 For ' Channel A' Up/Down Pulse Counters, proceed with steps 15.14 to 15.31, then continue with step 15.48 .

For ' Channel B' Up/Down Pulse Counters, proceed with steps 15.32 to 15.47, then continue with step 15.48 .

' CHANNEL A' COUNTERS ONLY (15.14 to 15.31) 15.14 Set the COMMAND HORD of Control Panel #1 to address the

'Special Relay Output Module * (address 'O').

15.15' Select counter #0 from Control Panel #2 Output Word.

15.16 Set bit 0, 4, 0, or 12, per the table below depending on the position of the card under test on the counter to SCM cable (040-5518), in the Output Word of Control Panel #1 to cause a relay on the Special Relay Output Card to 'make contact' on the RESET input to counter #0.

15.17 Reset the bit set in the Output Nord of Control Panel #1.

15.18 Validate that counter #0 indicates a count of '00000000' in the Data Hord Display of Control Panel #2.

15.19 Select counter #1 from Control Panel #2 Output Word.

15.20 Set bit 1, 5, 9, or 13, per the table below depending on the

- position of the card under test on the counter to SCM cable

(040-5518), in the Output Word of Control Panel #1 to cause a relay on the Special Relay Output Card to 'make contact' on the RESET input to counter #1.

]

A 15.21 Reset the bit set in the Output Nord of Control Panel #1.

L '15.22 Validate that counter #1 indicates a count of '00000000' in the Data Word Display of Control Panel #2.

P I

15.23 Select counter #2 from Control Panel #2 Output Nord.

15.24 Set bit 2, 6, 10, or 14, per the table below depending on the position of the. card under test on the counter to SCM cable pC (040-5518), in the Output Word of Control Panel #1 to cause a I

relay on the Special Relay Output Card to "make contact' on the RESET input to counter #2.

15.25- Reset the bit set in the Output Nord of Control Panel #1.

d 15.26- Validate that counter #2 indicates a count of '00000000' in p the Data Nord Display of Control Panel #2.

L PAGE 54 of 116 PAGES r

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r n REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

l BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA (Pf. LAUDERDALE) ACQUISITION SYSTEM 2/2/84

[& at COMPUTER PRODUCTS, INC.

g----------------------------------------------------------------------------

y e 15.27 Select counter #3 from Control Panel #2 Output Word.

4 15.28 Set bit 3, 7, 11, or 15, per the table below depending on the f

19 position of the card under test on the counter to SCM cable (040-5518), in the Output Word of Control Panel #1 to cause a lD p relay on the Special Relay Output Card to 'make contact' on i

the RESEI input to counter #3.

ft( 15.29 Reset the bit set in the Output Word of Control Panel #1. -

in M 15.30 Validate that counter #3 indicater, a count of '00000000' the Data Hord Display of Control Panel #2.

4 15.31 Set the COMMAND HORD of Control Panel #1 to address 'l').the

'Special Pulsing Relay Output Module' (address

& POSITION OF 1 COUNTER #

lT;;

MODULE ON 04.0-5518 CABLE IO 1

1 2 3

fj

' =============+===+===+===+=== Output Word bit set FIRST CARD l0 1 2 3 p

+---------------- on Control Panel #1 to t control pulsing relay SECOND CARD l4 5 6 7 on RESET inputs of

+----------------

Channel A counters

- THIRD CARD l 8 9 10 11

_-_----------+--_-- ........--

FOURTH CARD l12 13 14 15 y

7 ,

t i

Y b

u; e

o

.. 1 PAGE 55 of 116 FAGES

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~ BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM 1, at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

~~~~----------------------------------------------------------------------

' CHANNEL B' COUNTERS ONLY (15.32 to 15.47) jh jl.15.32 Select counter #0 from Control Panel #2 Output Word.

15.33 Set bit 2 in the output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #0.

h 15.34 Reset the bit set in the Output Word of Control Panel #1.

11

-15.35 Validate that counter #0 indicates a count of '00000000' in

- the Data Hord Display of Control Panel #2.

W y 15.36 Select counter #1 from Control Panel #2 Output Nord.

" . . 15.37 Set' bit 6 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

- ' pulsing' on the RESF1r input to counter #1.

1 15.38 Reset the bit set in the Output Nord of Control Panel #1.

, 15.39 Validate that counter #1 indicates a count of '00000000'

.15.40 Select counter #2 from Control Panel #2 Output Word.

15.41 Set bit 10 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #2.

15.42 Reset the bit set in the Output Word of Control Panel #1.

15.43 Validate that counter #2 indicates a count of '00000000' 15.44 Select counter #3 from Control Panel #2 Output Word.

15.45 Set bit 14 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #3.

.15.46 Reset the bit set in the Output Word of Control Panel #1.

15.47 Validate that counter #3 indicates a count of '00000000' o

PAGE 56 of 116 PAGES rs

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E RD40TE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUSWPT (FT. LAUDERDALE) 2/2/84 k(BALTIMORE GAS and ELECTRIC CALVERT ct COMPUTER PRODUCTS, INC.

CHANNEL A' and ' CHANNEL B' COUNTERS '

715.48 Select counter #0 from Control Panel #2 Output Nord.

E' Set-bit.3 in the Output Nord of Control Panel #1 to cause a p' 15.49 relay on the Special Pulsing Relay Output Card to start

' pulsing' on the SET input to count 6r #0.

[15.50 Reset the bit' set in the Output Nord of Control Panel #1.

~

rp 15.51 Validate that counter #0 indicates a count of '01110111' in 1 the Data Nord Display of Control Panel #2.

[

ji15.52 Select counter #1 from Control Panel #2 Output Nord.

15.53- Set bit 7 in the Output Word of Control Panel #1 to cause a rel&y on the Special Pulsing Relay Output Card to start l

' pulsing' on the SET input to counter #1.

{.

15.54 Reset the bit set in the Output Nord of Control Panel #1.

'15.55 Validate that counter #1 indicates a count of '10111011' s' Select counter #2 from Control Panel #2 Output Word.

F 15.56-p O 15.57 Set bit 11 in the Output Nord of Control Panel #1 to cause a t

relay on the Special Pulsing Relay Output Card to start l

' pulsing' on the SET input to counter #2.

p C 15.58 . Reset the bit set in the Output Word of Control Panel #1.

p .

g 15.59 Validate that counter #2 indicates a count of '11011101' b

15.60 Select counter #3 from Control Panel #2 Output Nord, t" 15.61 Set bit 15 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing

on the SET input to counter #3.

P 15.62 Reset the bit set in the Output Word of Control Panel #1.

15.63 ' Validate that counter #3 indicates a count of '11101110' C

[

v .

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w-----------------------------------------------------------------------------

e-15.64 Select counter #0 from Control Panel #2 Output Nord.

O 15.65 Set bit 0 in the Output Nord of Control Panel #1 to cause a t

j relay on the Special Pulsing Relay Output Card to start l

' pulsing' on the UP input to counter #0. l l( l

[! 15.66 Validate that counter #0 (the Data Nord Display of Control 7 Panel #2) increments.

r fr 15.67 Reset the bit set in the Output Nord of Control Panel #1.

C r

15.68. Set bit 1 in the Output Word of Control Panel #1 to cause a

((

relay on the Special Pulsing Relay Output Card to start

'~ ' pulsing' on the DONN input to counter #0.

!? 15.69 Validate that counter #0 (the Data Nord Display of Control N Panel #2) decrements.

15.70 Reset the bit set in the Output Nord of Control Panel #1.

7 15.71 Select counter #1 from Control Panel #2 Output Word.

L 15.72 Set bit 4 in the Output Word of Control Panel #1 to cause a e relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UP input to counter #1.

(i 15.73 Validate t'nat counter #1 (the Data Hord Display of Control Panel #2) increments.

p Reset the bit set in the Output Word of Control Panel #1.

15.74 s

15.75 Set bit 5 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

{ ' pulsing' on the DOWN input to counter #1.

"' 15.76 Validate that counter #1 (the Data Nord Display of Control j Panel #2) decrements.

b 15.77 Reset the bit set in the Output Word of Control Panel #1.

L 3

I.) '

PAGE 58 of 116 PAGES

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REMOTE I/O HARDHARE ACCEPTANCE TF5T PR h BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 15.78 Select counter #2 from Control Panel #2 Output Word.

15.79 3et bit 8 in the Output Nord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UP input to counter #2.

15.80 Validate that counter #2 (the Data Wot;.1 Display of Control Panel #2) increments.

15.81 Reset the bit set in the Output Word of Control Panel #1.

15.82e Set bit 9 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the DOWN input to counter #2.

15.83 Validate that conter #2 (the Data Word Display of Control Panel #2) decrements.

15.84 Reset the bit set in the Output Nord of Control Panel #1.

15.85 Select counter #3 from Control Panel #2 Output Nord.

15.86 Set bit 12 in the Output Word of Control. Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UP input to counter #3.

15.87 Validate that counter #3 (the Data Word Display of Control 4

. Panel #2) increments.

15.88 Reset the bit set in the Output Nord of Control Panel #1..

15.89 Set bit 13 in the Output Hord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the DOWN input to counter #3.

[

I 15.90 Validate that counter #3 (the Data Word Display of Control Panel #2) decrements.

Reset the bit set in the Output Word of Control Panel #1.

{( 15.91 h ,

k .

[

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BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 r

MODULES TESTED:

SLOT # INITIALS CHASSIS # SLOT # INITIALS CHASSIS #

/ /

/

L /

/ /

/

f

/

/ ,

/

/ .

_/

/ /

/

/ /

/

/ /

/

h 15.92 Repeat steps 15.1 to 15.91 for all Up/Down Counter modules in the cabinet.-

C.P.I.

'UP/DOHN PULSE PERFORMED BY:

COUNTER MODULE N.U.S.

VALIDATION WITNESSED BY:

If'a non-conformance is noted during the Up/Down Pulse Counter Module 3.,

Validation, the non-conformance will be dispositioned per Section l

the non-conformance will be corrected, and the validation of the Up/Down Pulse Counters will'be repeated on the module / cabling set where the non-conformance was noted.

PAGE 60 of~116 PAGES P

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i REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CAL, VERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

16. UP/DOHN PULSE COUNTER MODULE SURGE WITHSTAND CAPABILITY VALIDATION Th9 purpose of this test is to validate a sample of the surge withstand capability provided by the signal conditioning modules (038-5099) by applying a surge to the Up/Down Pulse Counter terminals that source the input modules while monitoring the data input from the module under test with a control panel to validate that the data shall not

change during the application of the surge. The module tested will then be revalidated for functionality as per Section 15. (Reference Figure 8 of Attachment 1) 16.1 Select a sample of up to five percent or at least one of the

. surge protected Up/Down Counter modules (038-5115 / 038-5099) in the cabinet to have the surge withstand capability tested.

16.2 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) l on the selected BTSCA in the cabinet under test per

[ Attachment 2 for ' Channel B' counters or on each of the

selected BTSCAs for the ' Channel A' counters.

16.3 Connect the ' Digital Input Surge Test Connector' (000-7078) to the 'BTSCA to Test Cable / Connector Adapter' on the selected BTSCA for ' Channel B' counters or on the 'BTSCA to Test i

Cable / Connector Adapter' on the selected BTSCA which sources the UP, DOHN, and SET inputs to the ' Channel A' counters.

For ' Channel A' counters, connect the ' Pulse Counter Surge

Test Connector' (000-7097) to the 'BTSCA to Test Cable /

Connector Adapter' on the selected BTSCA which sources the l RESEE inputs to the ' Channel A' counters.

o 16.4 Connect the red lead of the surge transient generator cable to the ' Digital Input Surge Test Connector' on the BTSCA for

' Channel B' counters or on the BTSCA which sources the UP, DOWN, and SET inputs to the ' Channel A' counters. Connect the black lead of the surge transient generator cable to the surge ground bus bar in the cabinet under test.

16.5 Configure Control Panel #2 as follows:

" DEVICE ADDRESS SELECT : to I/O address the first device code of the Controller containing the Up/Down

[" Pulse Counter Module under test per Attachment 2, Section 6, and Appendix B.

UP COM, OUT, HAIT TEST, and IN INSTRUCTION SELECT COMMAND HORD :

to select random mode, disable interrupts, and to address the module under test using Attachment 2, en Appendix B, and Appendix C.

J INSTRUCTION RATE :

SK range - vernier midrange PAGE 61 of 116 PAGES

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16.6 RESET Control Panel #2.

16.7 Set counter #0 of the module under test to a count of

10000000' (binary) f rom the Output Word of Control Panel #2.

16.8 Validate that counter #0 indicates a count of '10000000' in the Data Hord Display of Control Panel #2.

16.9 Set counter #1 to a count of '10000000' .

16.10 Validate that counter #1 indicates a count of '10000000' .

i 16.11' Set counter #2 to a count of '10000000' .

16.12 Validate that counter #2 indicates a count of '10000000' 16.13 Set counter-#3 to a count of '10000000' .

16.14 Validate that counter #3 indicates a count of '10000000' .

16.15 Select counter #0.

16.16 Ready the surge transient generator to output a surge per i

Appendix D.

16.17 Depress the surge transient generator Start pushbutton to l

I apply the surge voltage for two seconds and validate that no bit in the Data Hord Display of Control Panel #2 changes state during or after the application of the surge voltage.-

l l

16.18 Validate that counter #0 indicates a count of '10000000' in the Data Nord Display of Control Panel #2.

16.19 Validate that counter #1 indicates a count of '10000000' 16.20. Validate that counter #2 indicates a count of '10000000' 16.21 Validate that counter #3 indicates a count of '10000000' I

PERFORM STEPS 16.22 TO 16.28 for ' CHANNEL A' COUNTERS ONLY 16.22 Connect the red lead of the surge transient generator cable to the~' Pulse Counter Surge Test Connector' on the BTSCA which sources the RESET inputs to the ' Channel A' c6unters.

h. Connect the black lead of the surge transient generator cable to the surge ground bus bar in the cabinet under test.

L PAGE 62 of 116 PAGES L '

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BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84 16.23 Ready the surge transient generator to output a surge per Appendix D.

1 16.24 Depress the surge transient generator Start pushbutton to apply the surge voltage for two seconds and validate that no bit in the Data Nord Display of Control Panel #2 changes state during or after the application of the surge voltage.

16.25 Validate that counter #0 indicates a count of *10000000' in the Data Hord Display of Control Panel #2.

16.26 Validate tht counter #1 indicates a count of *10000000' .

16.27 Validate that counter #2 indicates a count of '10000000' .

16.28 Validate that counter #3 indicates a count of '10000000* .

MODULE (S) SELCCTED and TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

, / /

+

/ /

16.29 Repeat steps 16.2 to 16.28 (as applicable) on all of the Up/Down Pulse Counter modules in the sample selected.

I i

l l

t e

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16.30 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) l on the selected BTSCA in the cabinet under test per Attachment 2 for ' Channel B' counters or on each of the selected BTSCAs for the ' Channel A' counters.

16.31 Connect the ' Digital Test Cable' (000-7080) between the

'Special Pulsing Relay Output Module' (000-7067) in the test I/O controller (slot 7) and the 'BTSCA to Test Cable /

Connector Adapter' on the selected BTSCA for ' Channel B' counters or on the 'BTSCA to Test Cable / Connector Adapter' on the selected BTSCA which sources the UP, DOHN, and SET inputs to the ' Channel A' counters. For ' Channel A' counters, connect a second ' Digital Test Cable' between the

'Special Relay Output Module' (000-7066) in the test I/O controller (slot 6) and the 'BTSCA to Test Cable / Connector Adapter' on the selected BTSCA which sources the RESET

, inputs to the ' Channel A' counters.

16.32 Configure Control Panel #1 as follows:

INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN UP COMMA;1D HORD : to select random mode, disable interrupts. and to address the

'Special Pulsing Relay Output Module' (address 'l')

INSTRUCTION RATE : 50 range - vernier midrange OUTPUT HORD : '0000 0000 0000 0000' 16.33 Control Panel #2 as follows:

DEVICE ADDRESS SELECTI/O :.toController address thecontaining first devicethe codo of the Up/Down Pulse Counter Module under test per Attachment 2, Section 6, and Appendix B.

f

! INSTRUCTION SELECT : COM, OUT, HAIT TEST, and IN UP COMMAND WORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : SK range - vernier midrange i

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16.34 RESET both control panels.

p 16.35 Set the counter #0 or the module under test to a count of l- *10000000' (binary) from the Output Word of Control Panel l

2. i

[ 16.36 Validate that counter #0 indicates a count of '10000000' in i

the Data Nord Display of Control Panel #2.

16.37 Set counter #1 to a count of '10000000' .

16.38 Validate that counter #1 (Data Nord Disp 1'ay of Control Panel

#2) indicates a count of '10000000' .

16.39 Set counter #2 to a count of '10000000' .

16.40 Validate that counter #2 (Data Hord Display of Control Panel

2) indicates a count of '10000000' .

16.41 Set counter #3 to a count of '10000000' .

16.42 Validate that counter #3 (Data Word Display of Control Panel

2) indicates a count of '10000000' .

L F

L

[-

s .

L 1

I L

F L

F l

i PAGE 65 of 116 PAGES r

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REMOTE I/O HARDNARE ACCEPTANCE TEST PROCEDURE for NUS CO l BALTIMORE GAS cnd ELECTRIC at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) CALVERT 2/2/84 CLIFFS DATA ACQUISITIO l

n___________________________________________

For ' Channel A' Up/Down Pulse Counters, proceed with steps 16.43 to 16.60, then continue with step 16.77 .

For ' Channel B' Up/Down Pulse Counters, proceed with steps 16.61 to l 16.76, then continue with step 16.77 .

CHANNEL A' COUNTERS ONLY (16.43 to 16.60) 16.43 Set the COMMAND WORD of Control Panel 'O').#1 to address the

'Special Relay Output Module' (address 16.44 : Select counter #0 from Control Panel #2 Output Word.

16.45 Set bit 0, 4, 8, or 12, per the table below depending on the position of the card under test on the counter to SCM cable (040-5518), in the Output Nord of Control Panel #1 to cause a relay on the Special Relay Output Card to "make contact' on the RESEI input to counter #0.

16.46 Reset the bit met in the Output Word of Control Panel-#1.

in 16.47 Validate the Datathat Nordcounter Display#0ofindicates Control Panel a count

2.of '00000000' 16.48 Select counter #1 from Control Panel #2 Output Word.

16.49 Set bit 1, 5, 9, or 13, per the table below depending on the position of the card under test on the counter to SCM cable (040-5518), in the Output Nord of Control Panel #1 to cause a relay on the Special Relay Output Card to 'make contact' on the RESEr input to counter #1.

16.50 Reset the bit set in the Output Nord of Control Panel #1.

in 16.51 Validate the Datathat Nordcounter Display#1ofindicates Control Panel a count

2.. of '00000000' 16.52 Select cuunter #2 from Control Panel #2 Output Nord.

16.53 Set bit 2, 6, 10, or 14, per the table below depending o in the Output Word of Control Panel #1 to cause (040-5518),

a relay on the Special Relay Output Card to 'make contact' on the RESEr input to counter #2.

j 16.54 Reset the bit set in the Output Nord of Control Panel #1.

in 16.55 Validate the Datathat Nord counter Display#2 indicates of Control a count Panel #2. of '00000000' PAGE 66 of 116 PAGES bI'" " ' -- -

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c__________________________________________________________________

16.56 Select counter #3 from Control Panel #2 Output Word.

16.57 Set bit 3, 7, 11, or 15, per the table below depending on the position of the card under test on the counter to SCM cable (040-5518), in the Output Word of Control Panel #1 to cause a relay on the Special Relay Output Card to 'make contact' on the RESET input to counter #3.

, 16.58 Reset the bit set in the Output Word of Control Panel #1.

in 16.59 Validate that counter #3 indicates a count of '00000000' the Data Hord Display of Control Panel #2.

16.60 Set the COMMAND HORD of Control Panel #1 to address (address the

'l').

'Special Pulsing Relay Output Module' POSITION OF l MODULE ON l COUNTER #

040-5518 CABLE l0 1 2 3

=============+===+==n+s==+sma FIRST CARD l0 1 2 3 Output Word bit set

+---------------- on Control Panel #1 to control pulsing relay SECOND CARD l4 5 6 7 on RESET inputs of

+----------------

THIRD CARD l 8 9 10 11 Channel A counters

_____________+-_______________

FOURTH CARD 112 13 14 15 PAGE6Nof116PAGES

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BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84

CHANNEL B' COUNTERS ONLY (16.61 to 16.76) 16.61 Select counter #0 from Control Panel #2 Output Word.

16.62 Set bit 2 in the Output Nord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #0.

4 16.63 Reset the bit set in the Output Nord of Control Panel #1.

36.64 Validate that counter #0 indicates a count of '00000000' in the Data Word Display of Control Panel #2.

16.65 Select counter #1 from Control Panel #2 Output Word, 16.66 Set bit 6 in the Output Nord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #1.

f 16.67 Reset the bit set in the Output Word of Control Panel #1.

16.68 Validate that counter #1 (Data Word Display of Control Panel

2) indicates a count of '00000000' .

t 16.69 Select counter #2 from Control Panel #2 Output Word.

16.70 Set bit 10 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #2.

16.71 Reset the bit set in the Output Word of Control Panel #1.

16.72 Va21date that counter #2 (Data Nord Display of Control Panel w2) indicates a count of '00000000' .

(

16.73 Select counter #3 from Control Fanel #2 Output Nord.

16'.74 Set bit 14 in the Output Nord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the RESET input to counter #3.

I e 16.75 Reset the ' bit set in the Output Word of Control Panel #1.

i 16.76 Validate that counter #3 (Data Hord Display of Control Panel

2) indicates a count of~'00000000' .

PAGE 68 of 116 PA0ES 1

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BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

' CHANNEL A' and ' CHANNEL B' COUNTERS 16.77 Select counter #0 from Control Panel #2 Output Word.

16.78 Set bit 3 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the SET input to counter #0. l 16.79 Reset the bit set in the Output Word of Control Panel #1.

)

16.80 Validate that counter #0 indicates a count of '01110111' in the Data Word Display of Control Panel #2.

16.8 Select counter #1 from Control Panel #2 Output Word.

16.82 Set bit 7 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the SET input to counter #1.

16.83 Reset the bit set in the Output Word of Control Panel #1.

16.84 Validate that counter #1 (Data Hord D. splay of Control Panel

2) indicates a count of '10111011' .

16.85 Select counter #2 from Control Panel #2 Output Word.

16.86 Set bit 11 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the SET input to counter #2.

16.87 Reset the bit set in the Output Word of Control Panel #1.

16.88 Validate that counter #2 (Data Word Display of Control Panel

2) indicates a count of '11011101' .

16.89 Select counter #3 from Control Panel #2 Output Word.

16.90 Set bit 15 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the SET input to counter #3.

16.91 Reset tne bit set in the Output Word of Control Panel #1.

16.92 Validate that counter #3 (Data Word Display of Control Panel

2) indicates a count of '11101110' .

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BALTIMORE GAS cndPRODUCTS, ct COMPUTER ELECTRIC CALVERT INC. (FT.CLIFFS DATA ACQUISITION S'ISTEM LAUDERDALE) 2/2/84 ~

["

~16.93 Select counter #0 from Sntrol Panel #2 Output Word.

[

s-16.94 Set bit 0 in the Output Word of Control Panel #1 to cause a i

relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UP input to counter #0.

16.95 Validate that counter #0 (Data Nord Display of Control Panel

2) increments.

s 16.96 Reset the bit set in the Output Nord of Control Panel #1. '

t 16.97. Set bit 1 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing

on the DOWN input to counter #0.

16.98 Validate that counter #0 (Data Nord Display of Control Panel

2) decrements.

16.99 Reset the bit set in the Output Word of Control Panel #1.

16.100 Select counter #1 from Control Panel #2 Output Word, i 16.101 Set bit 4 in the Output Nord of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

, ' pulsing' on the UP input to counter #1.

16.102 Validate that counter #1 (Data Nord Display of Control Panel i

2) increments.

16.103 Reset the bit set in the Output Nord of Control Panel #1.

4 16.104 Set bit 5 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing

on the DOHN input to counter #1.

16.105 Validate that counter #1 (Data Nord Display of Control Panel

2) decrements. .

16.106 Reset the bit set in the Output Word of Control Panel #1.

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for BALTIMORE GAS cnd ELECTRIC at COMPUTER PRODUCTS, INC.

CALVERT (FT. LAUDERDALE) CLIFFS DATA ACQU 2/2/84 __ ;

Select counter #2 from Control Panel #2 Output Word. .!

16.107 'l 16.108 Set bit 8 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UF input to counter #2. l l

16.109 Validate that counter #2 (Data Word Display of Control Panel ,

3

2) increments. !

16.110 Reset the bit set in the Output Word of Control Panel #1.

16.111 Set bit 9 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the DOWN input to counter #2.

16.112 Validate that counter #2 (Data Word Display of Control Panel

2) decrements.

16.113 Reset the bit set in the Output Word of Control Panel #1.

16.114 Select counter #3 from Control Panel #2 Output Word.

16.115 Set bit 12 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the UP input to counter #3.

16.116 Validate that connter #3 (Data Word Display of Control Panel

2) increments.

16.117 Reset the bit set in the Output Word of Control Panel #1.

16.118 Set bit 13 in the Output Word of Control Panel #1 to cause a relay on the Special Pulsing Relay Output Card to start

' pulsing' on the DOWN input to counter #3.

Validate that counter #3 (Data Word Display of Control Panel 16.119

2) decrements.

16,120 Reset the bit set in the Output Word of Control Panel #1.

PAGE 71 of 116 PAGES

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFF 3 DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 3._____________________________________________________________________________ i MODULE (S) SELECTED and TESTED: l CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

16.121 Repeat steps 16.30 to 16.120 on the remaining Up/Down Pulse Counters selected for surge withstand capability testing.

UP/DOHN PULSE PERFORMED BY: " C.P.I.

COUNTER MODULE SURGE WI1HSTAND APPROVED BY: N.U.S.

CAPABILITY VALIDATION APPROVED BY: B.G.E.

If a non-conformance is noted during the Up/Down Pulse Counter Surge Githstand Capability Validation, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the Up/Down Pul'se Counter Surge Withstand Capability will be repeated on the module / cabling set where the non-conformance was noted. After the test is complete, an additional sample of five percent, or at least one, of the Up/Down Pulse ~#

Counters with surge protection will be selected and tested. This 4 will-be repeated if an another non-conformance is identified in the second sample.

1 4

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

17. DIGITAL and ANALOG LOOPBACK and CALIBRATION MODULE VALIDATION The purpose of this test is to validate the operation of the different functional blocks of the Digital and Analog Loopback and Calibration modules (021-5271) where applicable; to validate the accuracy of the DALCAL module to terminal strip cabling (075-5271) where applicable; and to validate the functionality of the temperature transducer (559-5002) within the cabinet where applicable.

The Universal Analog to Digital Converter module (021-0211) is also validated when configured in a controller containing a DALCAL module.

The digital loopback functional block validation is accomplished by using a control panel to output data to the module under test and validating that the data input from the module echos the data output.

The analog loopback/ calibration functional block validation is accomplished by using a test computer system (see the CPI Description and Operating Instructions for the CPI Analog Input Test Computer and Programs) to run a test program to acquire analog data from the DALCAL / Universal A/D Converter module pair under test and validate the data acquired per data derived from the specifications of the Universal A/D Converter module (AE 021-0211) and the DALCAL module (AE 021-5271).

The temperature transducer monitoring functional block is validation is

) accomplished by using the test computer system to run the test program to acquire analog data from the DALCAL / Universal A/D Converter module pair sensing the output of the temperature transducer. The test program displays the raw analog data and also

[- converts the data to the corresponding temperature. The tenperature measured is compared to the temperature measured by a digital g

(

thermometer and the data is validated per data derived from the 4

specifications of the Universal A/D Converter module, the DALCAL i

module, the temperature transducer, and the test digital thermometer.

L

[

8 7

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at ';0MPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 DALOAL MODULE DIGITAL LOOPBACK VALIDATION 17.1 Configure Control Panel #2 as follows: j DEVICE ADDRESS SELECT : to address the first device code of the I/O controller containing the DALCAL Module under test per Attachment 2, Section 6, and Appendix B.

INSTRUCTION SELECT : COM, OUT, WAIT TEST, and IN UP 2 . COMMAND WORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : SK range - vernier midrange 17.2 Starting with an Output Word of '0000 0000 0000 0000' from Control Panel #2, validate that the Data Word Display of-Control Panel #2 matches the Output Word Select switches of

. Control Panel #2. Validate the operation of-each bit.

!- MODULES TESTED:

L CHASSIS-# SLOT # INITIALS CHASSIS # SLOT # INITIALS -

/ /

/ -/

17.3 Repeat steps 17.1 to 17.2 for all DALCAL modules in the cabinet under test.

PERFORMED BY: C.P.I.

DALCAL MODULE '

DIGITAL LOOPBACK VALIDATION HITNESSED BY: N.U.S.

If a non-conformance is noted during the DALCAL module digital loopback validation, the non-conformance_will be dispositioned per Section 3.,

the non-conformance will be corrected, and the validation of the DALCAL module digital loopback will be repeated on the module where

-the non-conformance was noted.

PAGE 74 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84 DALCAL MODULE ANALOG LOOPBACK VALIDATION 17.4 Load the DALCAL module test program into the Analog Input Test Computer per the CPI Description and Opera. ting Instructions for the Analog Input Test Computer.

17.5 Use information from the operating instructions, Attachment 2, Appendix C, Section 6, and the following steps to answer the program prompts to run the DALCAL test program on the DALCAL module / Analog to Digital Converter Module pcir under test. ;

17.6 Run an offset test at gain code O for 100 scrns and validate an

. offset within (-0.050 : +0.050)V.

17.7 Run an offset test at gain code 1 for 100 scans and validate an offset within (-0.025 : +0.025)V.

17.8 Run an offset test at gain code 2 for 100 scans and validate an offset within (-0.0125 : +0.0125)V.

17.9 Run an offset test at gain code 3 for 100 scans and validate an offset within (-0.00625 : +0.00625)V.

17.10 Run a positive full scale test at gain code O for 100 scans J

and validate a voltage within (+9.950 : +10.050)V.

17.11- Run a positive full scale test at gain code 1 for 100 scans and validate a voltage within (+4.975 : +5.025)V.

17.12 Run a positive full scale test at gain code 2 for 100 scans and validate a voltage within (+2.4875 : +2.5125)V.

i 17.13 Run a positive full scale test at gain code 3 for 100 scans I and validate a voltage within (+1.24375 : +1.25625)V.

y 17.14 Run a negative full scale test at gain code O for 100 scans j and validate a voltage within (-9.950 : -10.050)V.

17.15 Run a negative full scale test at gain code 1 for 100 scans and validate a voltage within (-4.975 : -5.025)V.

! 17.16 Run a negative full scale test at gain code 2 for 100 scans j and validate a voltage within (-2.4875 : -2.5125)V.

!i' 17.17 _Run a negative full scale test at gain code 3 for 100 scans and validate a voltage within (-1.24375 : -1.25625)V.

q.

I

(

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fi REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM

-et COMPUTER PRODUCTS, INC. (ET. LAUDERDALE)

MODULE PAIRS TESTED: '

l DALCAL / A.D.C 1 CHASSIS # SLOT # SLOT # INITIALS

/

17.18 Repeat steps 17.5 to 17.17 on all DALCAL modules configured with Analog to Digital Converter cards in the cabinet under test.

C.P.I.

DALCAL MODULE PERFORMED BY:

ANALOG LOOPBACK/ N.U.S.

CALIBRATION APPROVED BY:

VALIDATION B.G.E.

APPROVED BY:

If 4 non-conformance is noted during the DALCAL module analog loopback3.,

validation, the non-conformance will be dispositioned per Section the non-conformance will be corrected,.and the validation of the DALCAL module analog loopback will be repeated on the module where the non-conformance was noted. I 5

PAGE 76 of 116 PAGES

. , , . .+..~,---...,-,,._.m... .,-,.-+~-,..+,.-.,._.-..-~,,%,.--.-----,,..-~.c _..#.=_..---,,..! + - - -

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 a_____________________________________________________________________________

DALCAL MODULE TEMPERATURE MONITORING VALIDATION ,

l 17.19 .Using the Digital Thermometer, measure the temperature (in Celsius) at the temperature transducer (559-5002) monitored by the DALCAL module in the cabinet under test. Record the temperature measured below.

17.20 Use information from the operating instructions, Attachment 2, Appendix C, Section 7, and the following steps to answer the program prompts to run the DALCAL test program on the DALCAL modules configured to measure the cabinet temperature.

17.21,Run the system monitor test for 100 scans and validate that the DALCAL modules configured to measure cabinet temperature indicate a temperature within 3 degrees Celsius of that ;

temperature measured with the digital thermometer.

MODULES TESTED:

CHASSIS # SLOT # IUITIALS

/

CABINET TEMPERATURE USING DIGITAL THERMOMETER :

, CABINET TEMPERATURE USING DALCAL :

CHASSIS # SLOT # INITIALS

/

CABINET TEMPERATURE USING DIGITAL THERMOMETER :

CABINET TEMPERATURE USING DALCAL :

l l 17.22 Repeat steps 17.19 to 17.21 on all DALCAL modules configured to measure cabinet temperature.

PERFORMED BY: C.P.I.

I 'DALCAL MODULE l TEMPERATURE ,

N.U.S.

MONITORING WITNESSED BY:

i VALIDATION-If a non-conformance is noted during the DALCAL module temperature monitoring validation, the non-conformance will be dispositioned per Section 3., the non-conformance'will be corrected, and the validation of the DALCAL module temperature monitoring will be repeated on the module where the non-conformance was noted.

PAGE 77 of 116 PAGES A

REMOTE-I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

4 ' BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM 5 at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 4

18. POWER SUPPLY MONITORING VALIDATION The purpose of this test is to validate the gross operation of the cnalog input modules (021-5234) monitoring cabinet power supplies and

- the RTD signal conditioning module power supplies; to validate the occuracy of the input module to terminal strip cabling (075-0053) and the terminal strip to power supply dividers or terminal strip to RTD SCM power supply cabling; and to validate the operation of the j digital input module (021-5227) monitoring the contact sense (125

? Valt) power supply and the accuracy of the input module to terminal K ctrip cabling (075-5227) and any other associated cabling.

Th2 validation of the analog inputs monitoring the power supplies is cccomplished by using the test computer system to run a test program

.h, to acquire analog data from the analog input gate module under test

( cnd validating that the data acquired represents voltages 4 representative of the outputs from the power supply dividers. Then Each power supply will be powered down and the corresponding data e

p cust indicate a loss of power supply.

[

f Tha validation of the digital inputs monitoring the contact sense (125 Volt) power supply is accomplished by using a control panel to

{

r tonitor the digital input module under test, removing the source of E 125 Volts to the module under test and validating that the

$ cppropriate digital bit changes state.

fr I CABINET POWER SUPPLY MONITOR VALIDATION 18.1 Use information from the analog input test computer operating instructions, Attachment 2, Appendix C, Section 6, and the following steps to answer the program prompts to run the analog input test program on the analog input gate module that is wired.to monitor cabinet power supplies.

18.2 Validate that the channels monitoring the +5 volt power supplies, where applicable, measure (4.0 : 6.0) volts.

18.3 Validate that the channels monitoring the +15 volt power supplies, where applicable, measure (4.0 : 6.0) volts.

18.4 Validate that the channels monitoring the -15 volt power supplies, where applicable, measure (-4.0 : -6.0) volts.

18.5 Validate that the channels monitoring the +125 volt power supplies,.where applicable, measure (4.0 : 6.0) volts.

PAGE 78 of 116 PAGES

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v. ; REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

g fBALTIM0RE GAS cnd ELECTRIC CALVERT(Fr. CLIFFS DATA ACQUISITION SYSTEM LAUDERDALE) 2/2/84 at COMPUTER PRODUCTS, INC. ,g q

h-

.4318.6 Unplug the 'A' power cord of the 5 volt power supply monitored !

d)j by the analog input module under test, where applicable, from 1 its AC panel. -

j"18.7 Rerun the analog input test program and validate that the y channel monitoring the 'A' 5 volt power supply indicates a i voltage less than 1.0 volt. >

,3 '

~

18.8 Reinstall the 'A' power cord in the AC panel and unplug the 'B' b power cord.

e 18.9 Rerun the analog input test program and validate that the

- channel monitoring the 'B' 5 volt power supply indicates a yl voltage less than 1.0 volt.

[ 18.10 Reinstall the 'B' power cord in the AC panel.

h; 18.11 Unplug the 'A' power cord of the +15 volt power supply monitored by the analog input module under test, where applicable, from its AC panel.

k 18.12 Rerun the analog input test program and validate that the channel monitoring the 'A' +15 volt power supply indicates a

$ voltage less than 1.0 volt.

J 18.13 Reinstall the 'A' power cord in the AC panel and unplug the

p 'B' power cord.

18.14 Rerun the analog input test program and validate that the channel monitoring the 'B' +15 volt power supply indicates a voltage less than 1.0 volt.

18.15 Reinstall the 'B' power cord in the AC panel.

18.16 Unplug the 'A' power cord of the -15 volt power supply monitored by the analog input module under test, where applicable, from its AC panel.

18.17 Rerun the analog input test program and validate that the channel monitoring the 'A' -15 volt power supply indicates a voltage of between (0.0 : -1.0) volts.

18.18 Reinstall the 'A' power cord in the AC panel and unplug the

'B' power cord.

18.19 Rerun the analog input test program and validate that the channel monitoring the 'B' -15 volt power supply indicates a voltage of betwsen (0.0 : -1.0) volts.

18.20 Reinstall the 'B' power cord in the AC panel.

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BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

-ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 18.21 Unplug the 'A' power cord of the 125 volt power supply monitored by the analog input module under test, where applicable, from its AC panel.

18.22 Rerun the analog input test program and validate that the channel monitoring the 'A' 125 volt power supply indicates a voltage less than 1.0 volt.

18.23 Reinstall the 'A' power cord in the AC panel and unplug the

'B' power cord.

18.24 Rerun the analog input test program and validate that the

channel monitoring the 'B' 125 volt power supply indicates a voltage less than 1.0 volt.

18.25 Reinstall the 'B' power cord in the AC panel.

MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

/ /

18.26 Repeat steps 18.1 to 18.25 for all analog inputs in the cabinet wired to monitor cabinet power supplies.

. CABINET PERFORMED BY: C.P.I.

POWER SUPPLY MONITORING WITNESSED BY: N.U.S.

VALIDATION If a non-conformance is noted during the cabinet power supply monitoring validation, the non-conformance will be dispositioned per Section 3.,

the non-conformance will be corrected, and the validation of the

cabinet power supply monitoring will be repeated on the module where the non-conformance was noted.

?

f i

a

?

o ff p, -

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REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./ l BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM l

' COMPUTER PRODUCTS, INC. (PT. LAUDERDALE) 2/2/84

- _____________at _________________________________________________________________

t i RTD SCM POWER SUPPLY MONITORING VALIDATION 4

18.27 Use information from the analog input test computer operating instructions, Attachment 2, Appendix C, Section 6, and the i

following steps to answer the program prompts to run the analog input test program on the analog input gate module that is wired to monitor RTD Signal Conditioning Module power supplies.

s 18.28 Validate that the channels monitoring RTD SCM power supplies,

. where applicable, measure (+9.9 : +10.1) volts.

1 18.29

Remove the first RTD signal conditioning module from its backplane connector with its hood still attached.

18.30 Allow thirty seconds or more to allow the filter capacitors of l the analog input module monitoring the RTD SCM power supply j to settle.

18.31 Rerun the analog input test program and verify that the channel monitoring the power supply of the RTD SCM removed j from the backplane indicates a voltage of less than 1.0 volts.

18.32 Repeat steps 18.29 to 18.31 on each of the RTD SCMs monitored

, by the analog input module under test.

18.33 Unplug the power cord of the RTD signalling conditioning chassis from the AC panel and reinstall the RTD SCMs removed from the backplane then reinstall the power cord.

i l

l i

4 PAGE 81 of 116 PAGES L ,

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84- SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

MODULES TESTED:

SLOT # INITIALS CHASSIS # SLOT # INITIALS CHASSIS #

/ /

l

/

s 18.34 Repeat steps 18.27 to 18.33 for all analog inputs in the cabinet under test wired to monitor RTD SCM power supplies.

C.P.I.

RTD SCM PERFORMED BY:

POWER SUPPLY N.U.S.

MONITORING HITNESSED BY:

VALIDATION If a non-conformance is noted during the RTD SCM power supply monitoring 3.,

validation, the non-conformance will be dispositioned per Section the non-conformance will be corrected, and the validation of the RTD SCM power supply monitoring will be repeated on the module where the non-conformance was noted.

f i

i L

p PAGE 82 of 116 PAGES k - - - - - _ ---------- _-----_ n

f REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

j BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

k. ct COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE) 2/2/84

(------------------------------------------------------------------------------

h CONTACT SENSE VOLTAGE MONITORING VALIDATION 18.35 Configure Control panel #2 as follows:

L DEVICE ADDRESS SELECT : to address the first device code of

[ the I/O controller containing the y digital input module monitoring the L 125 volts under test per L Attachment 2, Section 6, and ll Appendix B.

L INSh 0CTION SELECT : COM, HAIT TEST, AND IN UP COMMAND HORD : to select random mode, disable interrupts, and to address the module under test using Attachment 2, Appendix B, and Appendix C.

INSTRUCTION RATE : 50K range - vernier midrange 18.36 RESET the control panel.

18.37 Validate that the bits, in the control panel Data Hord Display, associated with the contact sense voltage are ON.

18.38 For input modules monitoring the contact sense voltage of

, ' Channel B' Up/ Down Pulae Counters, unplug both power cords of the 125 volt power supply supplying the contact sense voltage being monitored by the input module under test and validate that the bits, in the control panel data word display, associated these pulse counter modules are OFF.

. 18.39 For input modules monitoring the contact sense voltage of modules other than the ' Channel B' Up/ Down Pulse Counters, remove the hood from the 300/400 side of the signal conditioning module and validate that the bit associated with the module whose hood was disconnected is OFF. Repeat this for all modules monitored by the module under test.

i r

t c ~

F PAGE 83 of 116 PAGES L . . . _ _ _-_--_-__ -_-_-

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BALTIMORE GAS and ELECTRIC CALVERT CLIFFS at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84DATA ACQUISITION SY n-______________________________________________________________

MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/

\ /

l 18.40 Repeat steps 18.35 to 18.39 for all digital inputs in the I

cabinet under test wired to monitor contact sense voltage.

PERFORMED BY:

_ C.P.I.

CONTACT SENSE MONITORING _ IL U . S .

DIGITAL INPUT HITNESSED BY:

VALIDATION If a non-conformance is noted during the contact sense voltage tonitoringthe validation, tne non-conformance non-conformance will be corrected, and will be dispositioned th- validation of the contact sense voltage monitoring will be repeated on the module where the non-conformance was noted.

PAGE 84 of 116 PAGES

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 n-_-___________________________________________________________________________

19. VOLTAGE SEU3ING ANALOG INPUT GATE MODULE VALIDATION Tho purpose of this test is to validate the gross operation of the Universal High Speed Wide Range Analog Input modules (021-5234) and -

their associated signal conditioning circuits (038-5097) and to validate the accuracy of the input module to signal conditioning todule (040-5455) and the signal conditioning module to terminal strip (040-5520) or Uniform Temperature Reference Plate cabling (040-5522). It is not intended to validate the accuracy of the analog input cards.

This validation is accomplished by connecting a voltage divider network to the terminals sourcing the analog input module, and applying a voltage to the divider. Then data is read from the analog input module using the Analog Input Test Computer and test programs. This data is validated against a table of voltages derived from the divider network and the voltage applied. (Reference Figure 9 of Attachment 1) 19.1 Set the programmable DC voltage standard to zero volts.

19.2 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) l on the selected BTSCA in the cabinet under test for those analog inputs. terminated with BTSCAs.

19.3 Connect the Analog Input Test Divider / Connector for BTSCAs (000-7081) to the BTSCA to Test Cable / Connector Adapter for ->

BTSCA terminated analog inputs. Connect the Analog Input ,

. Test Divider / Connector for UTRPs (000-7085) to the UTRP terminals for UTRP terminated analog inputs. ;

4 19.4 Connect the output of the programmable DC voltage standard to t

.the test divider inputs corresponding to the module under.

test.

4 19.5 Set the programmable DC voltage star.dard to +4.070 volts i (voltage standard switch setting : 65C00 hex 1 decimal). .

19.6 Use information from the analog input test computer operating instructions, Attachment 2, Appendix C, Section 6, and the following steps to answer the program prompts to run the analog input test program on the analog input gate module under test.

19.7 Run the Analog Input Test Program on the selected module for 100 scans at Gain Code 8. Validate that the mean voltages of !

each channel scanned are within the following voltages :

CH 0 = +(38 : 42) mV CH 4 = +(18 : 22) mV CH 1 = +(33 : 37) mV CH 5 = +(13 : 17) mV CH 6 = +( 8: 12) mV t

CH 2 = +(28 : 32) mV CH.3 = +(23 : 27) mV CH 7 = +( 3: 7) mV PAGE 85 of 116 PAGES i

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BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM nt COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 ;

9 ---------------------------. ------------------------------------------------

MODULES TESTED:

CHASSIS # SLOT # INITIALS CHASSIS # SLOT # INITIALS

/ /

. / /

/

/ __.

)

/ /

/

j /

/

f-j /

/

I. j I l- .

19.8 Repeat steps 19.1 to 19.7 for all analog input modules with

f. voltage sense inputs in the cabinet under test.

I :

C.P.I.

ANALOG INPUT PERFORMED BY:

( (with voltage N.U.S.

l a:nse inputs) . WITNESSED BY:

VALIDATION g

1 If a non-conformance is noted during the voltage sensing analog input nodule validation, the non-conformance will be dispositioned per

(

p Section 3., the non-conformance will be corrected, and the validation 1 ,

of the voltage sense analo<y input monitoring will be repeated on the nodule where the non-conformance was noted.

}

t PAGE 86 of 116 PAGES i

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REMOTE I/0' HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

4 BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM w at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

20. VOLTAGE SENSING ANALOG INPUT GATE MODULE ACCURACY, COMMON MODE REJECTION, and SURGE WITHSTAND CAPABILITY VALIDATION

[

Th2 purpose of this test is to validate that the accuracy and common I mode rejection of a cample of the analog to digital pairsconverter module /

and associated .

Analog input gate module (021-0211 / 021-5234)and cabling are within the signal conditioning circuitry (038-5097)

L published cpi specifications for the products being tested. Also

? validated is the surge withstand capability of this sample of the The drift / stability of this signal conditioning modules (038-5097).

simple will also be validated in section 23.

Th7 validation of the accuracy and common mode rejection are cccomplished by using the analog input test computer to run the analog input test program to acquire data from the analog input

! todule sets. First the module set will be run with zero common mode f voltage to record the baseline noise on the inputs, then a common mode voltage source will be connected to the inputs to the gate

todule and the test program will beThe rerun two toruns record will thecompared be input noise and r

with common mode voltage applied.

the difference between the baseline noise and the noise with common

[9 tode voltage applied must be less than Then specifiations a precision derivedstandard voltage from the i specifications of the module set.

' will be used to excite the inputs of the gate module in parallel and

( the test program will be run to record baseline offset in the channels then the precision voltage will be applied and the program will be rerun. The difference between the offset run and the voltage Cpplied must be within (Reference specifications Figures derived 10 and from 11 of the specifiations Attachment 1) cf the module set.

The validation of the surge withstand capability is accomplished by

simulating transducers with one kilochm resistors Then a surgebetween the HIGH is applied to cnd LON input terminals to the module. Data is not acquired from the analog Cne side of the resistors. After the surge has been t

input module during the surge application.

applied, the accuracy and common mode rejection of the module set will be retested to validate that(Reference the surgeFigure did not 12 affect of the Attachment 1) performance of the module set.

20.1 Select up to five percent or at least one of the surge protected analog inputs modules with voltage sense BTSCA i

l terminations in the cabinet to have common mode rejection, accuracy, surge withstand capability and drift / stability (in section 23.) validation performed on them.

20.2 Install the 'BTSCA to Test Cable / Connector Adapter' (000-7077) on the selected BTSCA in the cabinet under test per Attachment 2.

20.3 Install the ' Analog Input Unbalanced Test Termination /

Connector' (000-7079) on the 'BTSCA to Test Cable / Connector Adapter'.

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP BALTIMORE GAS cnd ELECTRIC (FT. CALVERT CLIFFS LAUDERDALE) DATA ACQUISITION SY 2/2/84 at COMPUTER PRODUCTS, INC. ____________________________

20.4 Connect the output of the AC/DC V-A Source between the bussed :

inputs (red /high lead) corresponding to the module under test i on the unbalanced test termination / connector and the surge j ground bus bar (black / low lead) in the cabinet under test.

20.5 Hith the AC/DC V-A source at zero volts, run the Analog Input Test Program on the selected module for 100 scans at Gain Code 8. This is to record the baseline noise on the channels of the module under test.

60 HZ.

20.6 Set the AC/DC V-A source to 600 volts RMS (1697 V P-P),

20.7 Ihus the Analog Input Test Program on the selected module for 100 scans at Gain Code 8. This is to record the increase in noise due to the common mode voltage not rejected.

20.8 Set the common mode voltage source to zero.

20.9 Validate that the peak to peak noise with the common mode voltage applied does not increase more than 2.7 millivolts for 021-5234-002 analog input gate modules, or more than 540 microvolts for 021-5234-003 analog input gate modules.

20.10 Set the programmable DC voltage standard to output zero volts.

20.11 Replace the ' Analog Input Unbalanced Test Terminator /

Connector' with the ' Analog Input parallel Input Test Connector' (000-7082) on the 'BTSCA to Test Cable / Connector Adapter'.

20.12 Connect the output of the programmable DC voltage standard to the input on the ' Analog Input parallel Input Test Connector' corresponding to the module under test.

analog input gate modules, allow a minimum of 20.13 For 021-5234-003 thirty seconds before continuing to allow the filter capacitors to settle.

20.14 Hith the programmable DC voltage standard at zero volts, run f

~

the Analog Input Test program on the selected module for 100 scans at Gain Code 8. This is to record the baseline offset on the channels of the module under test.

l 20.15 Set the programmable DC voltage standard for: +0.070 setting volts OlC00 hexa-1 (programmable DC voltage standard decimal).

For 021-5234-003 analog input gate modules, allow a minimum of I

20.16 thirty seconds before continuing to allow the filter capacitors to settle.

i t

)

! PAGE 88 of 116 PAGES l

t

~--,-__,_m.,

/

ROCEDURE for NUS 2/2/84 l BALTIMORE at COMPUTER PRODUCTS, GAS

~

INC. --- - --- - ---

(FT. LAUDERDALE) and ELECTRIC CALVER q'

w--- --- -- -- - --------- -- ---- lected module for Rerun the Analog Input Test Program on the se L il

'20.17 100 scans at Gain Code 8. d with voltage J

20.18 Validate that applied less thethe mean mean of theof each same 96chann channel

70.04) scanneel with ze millivolts. I applied in step 20.14 is within +(69. d for -0.070 volts. I Set the programmable DC voltage standarllow a minimum of 20.19 analog input gate modules, athe filter l

20.20 For 021-5234-003 thirty seconds before continuing to al ow I

/

capacitors to settle. the selected module for 20.21' Rerun the Analog Input Test Program on d with voltage ho 100 scans at Gain Code 8.

20.22 Validate that applied less thethe mean mean of the of each same 96chanre channel

70.04) scannel with ze millivolts.

applied in step 20.14 is within -(69. d to output zero volts.

Set the programmable DC voltage standarllow a minimum of 20.23 analog input gate modules, allow the filter 20.24 For 021-5234-003 thirty seconds before continuing to a capacitors to settle. l ted module for Run the Analog Input Test Program on d the thebaseline se ec test.

20.25 100 scans at Gain Code for +0.5604. voltsThis is to re OE000 hexa-Set the programmable DC voltage standard d setting :

20.26 (programmable DC voltage standar decimal). llow a minimum of analog input gate modules, allow the filter 20.27 For 021-5234-003 thirty seconds before continuing to a capacitors to settle. lected module for Rerun the Analog Input Test Program on the se 20.28 100 scans at Gain Code 4. d with voltage 20.29 Validate applied lessthat thethe mean mean of the of each 559.68 same channel scannel wit

560.32) channe applied in step 20.25 is within +(

millivolts. d for -0.560 volts.

Set the programmable DC voltage standar allow a minimum of 20.30 analog input gate modules,llow the filter 20.31 For 021-5234-003 thirty seconds before continuing to a capacitors to settle.

PAGE 89 of 116 PAGES

- - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ --%_ge.,

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 20.32 bRerun the Analog Input Test Program on the selected module for 100 scans at Gain Code 4.

20.33 Validate that the mean of each channel scanned with voltage applied less the mean of the same channel with zero volts applied in step 20.25 is within -(559.68 : 560.32) millivolts.

20.34 Set the programmable DC voltage standard to output zero volts.

20.35 For 021-5234-003 analog input gate modules, allow a minimum of thirty seconds before continuing to allow the filter capacitors to settle.

20.36 Run the Analog Input Test Program on the selected module for 100 scans at Gain Code 0. This is to record the baseline offset on the channels of the module under test.

20.37 Set the programmable DC voltage standard for +8.960 volts (programmable DC voltage standard setting : E0000 hexa-decimal).

20.38 For 021-5234-003 analog input gate modules, a} low a minimum of thirty seconds before continuing to allow the filter capacitors to settle.

20.39 Rerun the Analog Input Test Program on the selected module for 100 scans at Gain Code 0.

20.40 Validate that the mean of each channel scanned with voltage applied less the mean of the same channel with zero volts applied in step 20.36 is within +(8.955 : 8.965) volts.

20.41 Set the programmable DC voltage standard for -8.960 volts.

20.42 For 021-5234-003 analog input gate modules, allow a minimum of thirty seconds before continuing to allow the filter capacitors to settle.

20.43 Rerun the Analog Input Test Program on the selected module for 100 scans at Gain Code 0.

20.44 Validate that the mean of each channel scanned with voltage applied less the mean of the same channel with zero volts applied in step 20.36 is within -(8.955 : 8.965) volts.

20.45 Set the programmable DC voltage standard to output zero volts.

PAGE 90 of 116 PAGES

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REMOTE BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

- 20.46 Replace the ' Analog Input Parallel Input Test Connector' with the ' Analog Input Unbalanced Test Terminator / Connector' on the 'BTSCA to Test Cable / Connector Adapter'. ,

20.47 Connect the red lead of the surge transient generator cable to the the bussed inputs on the test connector corresponding to the module under test. Connect the black lead of the surge transient generator cable to the surge ground bus bar in the

(; cabinet under test.

a j 20.48 Ready the surge transient generator to output a surge per Appendix D.

3:

[ 20.49 ' Depress the surge transient generator Start pushbutton to q; apply the surge voltage for two seconds.

20.50 Repeat steps 20.3 to 20.49 to validate that the module set under test continues to meet specifications.

I

?

I Y

T ljIl w

h l"

i PAGE 91 of 116 PAGES i

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REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

~ BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 0___________________________________________________________________________

-MODULE (S) SELECTED and TESTED: ,

CHASSIS # SLOT #- INITIALS CHASSIS # SLOT # INITIALS

/ /

l

/ /

. / /

i

/ /

20.51 Repeat steps 20.2 to 20.50 on all of the modules in the

selected sample.

VOLTAGE SENSING ANALOG INPUT COMMON MODE PERFORMED BY: C.P.I.

REJECTION, ACCURACY, and APPROVED BY: N.U.S.

SURGE WITHSTAND VALIDATION APPROVED BY: B.G.E.

l If_a non-conformance is noted during the voltage sensing analog input common mode rejection, accuracy, and surge withstand capability validation, the non-conformance will be dispositioned per Section 3.,

l the non-conformance will,be corrected, and the validation of the voltage sensing analog input' common mode rejection, accuracy, and curge withstand capability will be repeated on the module where the nnn-conformance was noted. After the test is complete, an additional scmple of five percent, or at least one of the voltage sensing analog input modules (with BTSCA terminations) will be selected and tested.

This will be repeated if another non-conformance is identified in the cGeond sample.

PAGE 92 of 116 PAGES

"]

II STEM [-

i l BALTIMORE GAS and ELECTRIC CALVERT at COMPUTER PRODUCTS, INC.

(FT. LAUDERDALE) 2/2/84 n p_____________________________________________ b

+ 1{

B. RESISTIVE SENSING ANALOG INPUT GATE s operation of the MODULE itVALIDAT j

h Lb purpose of this test is to validate t e groswhose inputs are conditioned wth to i cnalog input modules (021-5234) {

regiotive thermal device bridge completion circuits (038-5108); l validate the accuracy of the analogand input gatesignal the RTD module to RTD signay ccnditioning module cabling (040-5505) 040-5521); and to

' ccnditioning module to terminal strip cabling (hermal device in the J validate the gross operation of the resistive tand the accuracy of uniform temperature reference plate (040-5522) tha associated cabling. ;

lished by simulating 5 ti

ha T validation of the analog inputs is accomp the racistive thermal devices with resistorsthat onthethe terminal s d C

analog input modules with the test(Reference computer Figureand validati .

tcble of voltage output versus resistance applied. [ '

13 of Attachment 1) h d by Tho validation of the resistive thermal device is accomplisvoltage e test '

conitoring the data read from the analog input modules t with the range corputer and validating that the data read corresponds to ,

of 70F to 85F).

for Connect the appropriate RTD Resistor Terminations (000-7086 21.1 038-5108-100, 200 ohm P1, 32-350F; 000-7087 for 038-5108-101, 200 ohn P1, 32-850F; 000-7088 for 038-5108-102, to 200 ohm P1, 32-110F; 000-7089 for 038-5108-103, 10 ohm Cu, 209C) l the appropriate points on the selected RTD BTSCA wired to monitor the UTR RTD.

PAGE 93 of 116 PAGES

REMOTE I/0 HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LhUDERDALE) 2/2/84 21.2 Run the Analog Input Test Program on the selected module set for 100 scans at gain code 4. Validate that the analog inputs indicate voltages within the voltage range in the following tables (all values in millivolts)

(Each RTD bridge completion module has circuits for the conditioning of four analog channels. Thus the eight channel gate modules require two RTD bridge completion modules, one for the first four channels, and cnother for the second four channels. This necessitates that the test program be run twice and the data from the SCM not being tested be ignored.) .

(Note that some analog input gate modules are conditioned with only four channels of RTD conditioning, thus the other four channels are unterminated and their data must be ignored).

(The channels (of the 038-5108-100) wired to monitor the UTR RTD aust indicate a voltage corresponding to the temperature of the uniform tssperature reference plate which is assumed to be at room temperature cf between 70F (19 millivolts) and 85F (27 millivolts).)

RTD TYPE = 200 Ohm P1 200 Ohm P1 200 Ohm P1 10 Ohm Cu TEMP = 32 : 350 F 32 : 850 F 32 : 110 F -10 209 C P/N : 038-5108-100 038-5108-101 038-5108-102 038-5108-103

________________________+______________+_____________+______________

CH 0 = +32 : +48 l +64 : +96 l +6 : +14 l +2.0 : +3.0 CH 1 = +72 : +88 l +144 : +176 l +16 : +24 l +4.5 : +5.5 CH 2 = +112 : +128 l +224 : +256 l +26 : +34 l +7.0 : +8.0 CH 3 = +152 : +168 l +304 : +336 l +36 : +44 l +9.5 : +10.5

________________________+-_____________+ ____________+ _____________

VOLTAGES (millivolts) OUTPUT FROM RTD BRIDGE COMPLETION CIRCUITS PAGE 94 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE fer NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84-MODULES TESTED:

GATE MODULE CH 0-3 RTD SCM CH 4-7 RTD SCM CHASSIS # SLOT # CHASSIS # SLOT # CHASSIS # SLOT # INITIALS

/

1

/

21.3 Repeat steps 21.1 to '21.2 for all analog input gate modules with resistive thermal device signal conditioning in the cabinet under test.

l ANALOG INPUT PERFORMED BY: C.P.I.

(with resistive sense inputs) WITNESSED BY: N.U.S.

VALIDATION If a non-conformance is noted during the resistive sensing analog input validation, the non-conformance will be dispositioned per Section 3.,

the non-conformance will be corrected, and the validation of the resistive sensing analog input modules will be repeated on the module where the non-conformance was noted.

3-4 PAGE 95 of 116 PAGES

m 1 REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

l BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

[~~--------ctCOMPUTERPRODUCTS,INC. (Fr. LAUDERDALE) 2/2/84

22. RESISTIVE SENSING ANALOG INPUT GATE MODULE SURGE WITHSTAND CAPABILITY VALIDATION 4

Th2 purpose of this test is to validate the surge withstand capability cf a sample of the RTD signal conditioning modules (038-5108). This

, 10 accomplished by simulating RTD inputs on the input terminals to f tha module set, and first acquiring baseline / reference data from the l

[ cn31og input module. A surge is then applied to the inputs. Data is !

n:t acquired during the surge application. Data is again acquired !

frcm the analog input module after the surge application and the data io validated as not changing by more than a predefined limit.

j (R;ference Figure 14 of Attachment 1) 22.1 Select up to five percent or at least one of the surge i protected Analog Inputs with RTD signal conditioning l

(021-5234 / 038-5108) to have the surge withstand capability l tested. Since two RTD SCMs are required to condition one

( analog input gate module, two RTD SCMs will be surge tested L for every analog input gate selected.

F 22.2 Connect the appropriate RTD Resistor Terminations (000-7086 for 038-5108-100, 200 ohm P1, 32-350F; 000-7087 for 038-5108-101, 200 ohm P1, 32-850F; 000-7088 for 038-5108-102, 200 ohm P1, 32-110F; 000-7089 for 038-5108-103, 10 ohn Cu, 209C) to the appropriate points on the selected RTD BTSCA in the j

- cabinet under test per Attachment 2 except on the channels wired to monitor the UTR RTD.

22.3 Run the Analog Input Test ProgramValidate on the selected module set that the analog for 100 scans at gain code 4.

inputs indicate voltages within the voltage range in the following table: (all values in millivolts)

(Each RTD bridge completion module has circuits for the conditioning of four analog channels. Thus the eight channel gate modules require two RTD bridge completion modules, one for the first four channels, and another for the second four channels. This necessitates that the test program be run twice and the data from the SCM not being tested be ignored.)

(Note that some analog input gate modules are conditioned with only four channels of RTD conditioning, thus the other four channels are unterminated and their data must be ignored).

(TheUTR channels (of the 038-5108-100) wired to monitor the RTD aust indicate a voltage corresponding to the temperature of the uniform temperature reference plate which is assumed to be at room temperature of between 70F (19 millivolts) and 85F (27 millivolts)'.)

PAGE 96 of 116 PAGES

REM 0 b HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM (ET. LAUDERDALE) 2/2/84 nt COMPUTER PRODUCTS, INC.

200 Ohm P1 200 Ohm P1 10 Ohm Cu RTD TYPE = 200 Ohm P1 -10 : 209 C TEMP = 32 : 350 F 32 : 850 F 32 : 110 F 038-5108-101 038-5108-102 038-5108-103 P/N : 038-5108-100 --------+--------------

CH 0 = +32 : ---+--------------+----6

+48 l +64 : +96 i + : +14 l +2.0 : +3.0 CH 1 = +72 : +88 l +144 : +176 l +16 : +24 l +4.5 : +5.5 CH 2 = +112 : +128 l +224 : +256 1 +26 : +34 i +7.0 : +8.0

+152 : +168 l +304 : +336 l +36 : +44 l +9.5 : +10.5 CH 3 =

_-+_--------_-_--+-_-__--------+-------------_

VOLTAGES (millivolts) OUTPUT FROM RTD BRIDGE COMPLETION CIRCUITS 22.4 Connect the red lead of the surge transient generator cablethe Connect to the RTD test termination on the selected BTSCA.

black lead of the surge transient generator cable to the surge ground bus bar in the cabinet under test.

22.5 Ready the surge transient generator to output a surge per Appendix D.

22.6 Depress the surge transient generator Start pushbutton to apply the surge voltage for two seconds.

22.7 Rerun the Analog Input Test Program on the selected module set for 100 scans at gain code 4. Validate that the analog inputs indicate voltages within the voltage range in the table above (all values in millivolts).

22.8 Validate that the means of the channels on the analog input module conditioned with the selected RTD SCM do not change by more than 1 bit between the pre-surge sample and the post-surge sample.

22.9 Validate that the peak to peak noise of the channels on the selected module does not increase by more than 2 bits peak to peak between the pre-surge sample and the post-surge sample.

a f

PAGE 97 of 116 PAGES l

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

~~------------------ ----------------------------------------------------------

HODULES SELECTED and TESTED:

CH'0-3 RTD SCM CH 4-7 RTD SCM GATE MODULE INITIALS SLOT # CHASSIS # SLOT # CHASSIS # SLOT #

j CHASSIS #

/

22.10 Repeat steps 22.2 to 22.9 on all of the analog input / RTD signal conditioning modules in the selected sample.

C.P.I.

RESISTIVE SENSING PERFORMED BY:

ANALOG INPUT N.U.S.

SURGE WITHSTAND APPROVED BY:

CAPABILITY B.G.E.

VALIDATION APPROVED BY:

Note that, due to design constraints, the inputs to the resistive thermal device bridge completion circuits are not surge protected, but the output of the circuits is surge protected and will protect the analog input gate module.

If a non-conformance is noted during the resistive sensing analog input surge withstand capability validation, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the resistive sensing analog input surge withstand capability will be repeated After theontest theismodule complete, where anthe additional non-conformance was noted.

sample of five percent, or at least one of the resistive sensing analog input modules will be selected and tested. This will be repeated if another non-conformance'is identified in the second i sample.

PAGE 98 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS ct COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE)

DATA ACQUISITION SYSTE 2/2/84 m_____________________________________________________

23. ANALOG INPUT DRIPf/ STABILITY TEST Th2 purpose of this test is to validate that the sample of voltage sense cnalog ir.put modules selected for common mode rejection, accuracy, and surge withstand capability validation are within the CPI published specifications for drift / stability.

23.1 Using bus wire, short the input terminals of the voltage sense analog input modules selected for common mode rejection, accuracy, and surge withstand capability testing . Connect the shorted channels to the surge ground bus bar in the cabinet under test.

23.2 Allow the cabinet (cabinet subsystem) to stabilize for a minimum of 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />.

23.3 Run the Analog Input Test Program on the selected modules for 100 scane at Gain Code 11.

23.4 Using the digital thermometer, record the temperature at the temperature transducer inside the cabinet under test.

23.5 Repeat steps 23.3 to 23.4 at two hour intervals four times.

PAGE 99 of 116 PAGES 9

REMOTE I/O HARDHAPE: ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 INITIAL SCAL TIME: TEMP:

(Enter seen voltage from scan below)

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 l CHAN 2 l CHAN 3 I CHAN 4 i CHAN 5 l CHAN 6 i CHAN 7

________+________+ _______+________+________+________+________+._______

l I I I I l l MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 i CHAN 2 l CHAN 3 i CHAN 4 l CHAN 5 i CHAN 6 i CHAN 7

________+________+________+________+________+________+____

I l i l l i I MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 l CHAN.2 i CHAN 3 I CHAN 4 l CHAN 5 i CHAN 6 l CHAN ________ 7 i

________+________+________+________+________+________+________+I I I I I I I _

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN 0 l CHAN 1 I CHAN 2 i CHAN 3 l CHAN 4 l CHAN 5 i CHAN 6 i CHAN 7 ________

________+________+________+________+________+________+________+i I I I I I I _

SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN 0 1 CHAN 1 l CHAN 2 l CHAN 3 i CHAN 4 i CHAN 5 l CHAN 6 i CHAN 7

________+________+________+-_______+________+________+________+________

l l l l l l l MODULE TESTED: CHASSIS # SLOT # INITIALS: /

j i

l CHAN O l CHAN 1 l CHAN 2 l CHAN 3 i CHAN 4 l CHAN 5 i CHAN 6 l CHAN 7 l

________+________+________+________+________+________+_

l l l I l i I PAGE 100 of 116 PAGES i

REHOTE I/0 HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIHORE GAS anii ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEH (FT. LAUDERDALE) 2/2/84 ct COHPUTER PRODUCTS, INC.

SECOND SCAN: TIHE: TEHP:

(Enter mean voltage from scan below and deviation from initial scan

. under mean)

SLOT # INITIALS: /

f:.MODULETESTED: CHASSIS #

l l CHAN O I CHAN 1 l CHAN 2 I CHAN 3 I CHAN 4 i CHAN--------+-------- 5 i CHAN 6 I CHAN 7

+--------+--------+--------+--------+--------+I 1 l 1 l i i I

I I I 1 I I l I I I I l- 1 I

r

\

SLOT # INITIALS: /

i : MODULE TESTED: CHASSIS #

i CHAN O l CHAN 1 l CHAN 2 I CHAN 3 1 CHAN 4 l CHAN 5 I CHAN 6 I CHAN 7

+--------

+--------+--------+--------+--------+--------+I I 1 1 I I I I I I I I I I

I I I I __l I I SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN O I CHAN 1 l CHAN 2 i CHAN 3 i CHAN 4 I CHAN 5 i CHAN 6 i CHAN 7

+--------

+--------+--------+--------+--------+--------+I 1 I I I .I i I I I

- I I I I I i I I I I l MODULE TESTED: CHASSIS # SLOT # INITIALS:_ /

CHAN 0 1 CHAN 1 1 CHAN 2 i CHAN 3 i CHAN 4 l CHAN 5 i CHAN 6 i CHAN 7

+--------

+--------+--------+--------+--------+--------+i l 1. i i I I I I I i i i l l l i I i _.l l_

SLOT # INITIALS: /

, MODULE TESTED: CHASSIS #

CHAN O l CHAN 1 l CHAN 2 l CHAN 3 i CHAN 4 1 CHAN 5 I CHAN 6 i CHAN 7 --------+--------

+--------+--------+--------+- I ------+--------+1 l- I 1 I I I I i I I I I

I l_ l i I i I-SLOT # INITIALS: /

HODULE TESTED: CHASSIS d CHAN O I CHAN 1 I CHAN 2 l CHAN 3 1 CHAN 4 i CHAN 5 i CHAN 6--i CHAN 7

+--------+-----

+--------+--------+--------+--------+I

.I I I I - I I I

I I I 1 I I '

1 I I- ;

I 1 I-I PAGE 101 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIHORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEH at C0HPUTER PRODUCTS, INC. (PI. LAUDERDALE) 2/2/84 g ----------------------------------------------------------------------------

! THIRD SCAN: TIHE: TEHP:

(Enter mean voltage from scan below and deviation from initial scan under mean)

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 l CHAN 2 l CHAN 3 i CHAN 4 I CHAN 5 l CHAN 6 1 CHAN 7

+--------+--------+--------+--------+--------+--------+-------- I I 1 I I i I I I I I I I I I I I I I I I i

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 I CHAN 2 I CHAN 3 I CHAN 4 I CHAN 5 I CHAN 6 i CHAN 7

~~------+--------+--------+--------+--------+--------+--------+-------- I I I I I I 1

I I I I I I I I I I I I I I MODULE TESTED ' CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 I CHAN 2 i CHPR 3 I CHAN 4 i CHAN 5 I CHAN 6 l CHAN 7

+--------+--------+--------+--------+--------+--------+ I I I I I I 1

I I I I I I I I I l l l I I MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 l CHAN 2 I CHAN 3 I CHAN 4 i CHAN 5 I CHAN 6 I CHAN 7

+---_-_-_+--------+--------+---_--__+--------+--------+_------- I I I I I I 1

I I I I I I I I I I I I I I HODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 l CHAN 2 I CHAN 3 i CHAN 4 I CHAN 5 i CHAN 6 I CHAN 7

+--------+--------+--------+--------+--------+--- - --+--------

1.. I I I 1 I I l I I i i i i 1 I I I 1 I I_.

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 1 CHAN 2 i CHAN 3 I CHAN 4 I CHAN 5 i CHAN 6 l CHAN -------- 7

_+--_---_-+-__-____+--_--_-_+_-_--_--+_-------+--_-----+I I I I i i i I I I I I I I ~

I I I I I I I PAGE 102 of 116 PAGES i

4 A _ ---- - - ____ _ _ _ _ _ _ _ - -

REHOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIHORE GAS c.nd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEH ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

~~-_-----___-___-______-_____-------_-----_-_-______-__--___---__________--_-.

FOURTH SCAN: TIHE: TEMP:

(Enter mean voltage from scan below and deviation from initial scan under mean)

MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 1 CHAN 2 l CHAN 3 I CHAN 4 I CHAN 5 i CHAN 6 I CHAN 7

---_-_--+__--____+----_-__+__----__+_---__-_+---_____+-----_--+-___---_

1 I I I I I I I I I I I I I 1 I I I I I l MODULE TESTED: CHASSIS # SLOT # INITIALS: /

+

CHAN O I CHAN 1 l CHAN 2 l CHAN 3 I CHAN 4 I CHAN 5 l CHAN 6 i CHAN 7

_+_____-__+___---__+-___-___+__--_-_-+-_--___-+_______-+--__ -__

l 1 I I I I I I I I I I I I 1 I I I I I I MODULE TESTED: CHASSIS # SLOT # _

INITIALS: /

CHAN O I CHAN 1 1 CHAN 2 i CHAN 3 I CHAN 4 I CHAN 5 I CHAN 6 i CHAN 7

---__---+___--___+_----__-+__-_____+_--_____+-____---+-_--____+______--

i I i i i I I I .I I I I I I 1 I I I I I I MODULE TESTED: CHASSIS # SLOT # INITIALS: /

-l CHAN O I CHAN 1 I CHAN 2 l CHAN 3 i CHAN 4 i CHAN 5 i CHAN 6 I CHAN 7

+__--_-__+--___---+_-___---+-______-+____---_+__-_____+_-___--_

l i I I I I I I I I I I I I l i I I I I I SLOT #

MODULE TESTED: CHASSIS # INITIALS: /

CHAN O I CHAN 1 i CHAN 2 I CHAN 3 I CHAN 4 i CHAN 5 i CHAN 6 I CHAN 7

-_---___+-____---+_______-+_____---+______--+-____--_+____----+-------_

1 I I I I I I I I I I I I i 1 I I I I I I MODULE TESTED: CHASSIS # SLOT # INITIALS: /

CHAN O I CHAN 1 1 CHAN 2 I CHAN 3 I CHAN 4 i CHAN 5 I CHAN 6 l CHAN 7

__+___---__+-______-+--______+_______-+---__-__+----____+________

l l l l l l l l I I I I I I I I I I I I I PAGE-103 of 116 PAGES c ,

f l

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDUT.E for NUS CORP./

BALTIMORE GAS End ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE)

FIF'IH SCAN: TIME: TEMP:

(Enter mean voltage from scan below and deviation from initial scan under mean)

SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN 0 i CHAN 1 l CHAN 2 I CHAN 3 i CHAN 4-l CHAN'5 i CHAN 6 I CHAN 7

________+-_______+________

,1

________+________+________+________+________+I I I I I I I I I I I l l l l I I i l i l l I 3

SLOT # INITIALS: /

!- HODULE TESTED: CHASSIS #

CHAN O I CHAN 1 l CHAN 2 i CHAN 3 I CHAN 4 i CHAN ________+________ 5 i CHAN 6 i CHAN 7 l

________+________+________+________+________+________+I 1 l i I I I 1 I I I l l l l I I I I i

- 1 I SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN 0 l CHAN 1 1 CHAN 2 l CHAN 3 i CHAN 4 i CHAN________+ 5 i CHAN _______ 6 i CHAN 7 j

________+________+________+________+________+________+i i l I i I i I I l l l l I I

I I I I

.I I f

SLOT # INITIALS: /

f MODULE TESTED: CHASSIS #

CHAN 0 1 CHAN 1 l CHAN 2 l CHAN 3 i CHAN 4 i CHA'l 5 i CHAN 6 i CHAN 7

-________+________+________+________+________+________+________+_____ I I I- 1 I I I I I I I I I I I I I I l .I I

SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN 0 1 CHAN'1-l CHAN 2 i CHAN 3 i CHAN 4 i CHAN 5 i CHAN 6 i CHAN 7

________+-_______+________

________+-_______+________+________+-_______+I l l I I l -

1 I I I I I I I I l i I l i l

SLOT # INITIALS: /

MODULE TESTED: CHASSIS #

CHAN 0 i CHAN 1 1 CHAN 2 i CHAN.3 l CHAN 4 l CHAN 5 i CHAN 6 i CHAN 7

________+________+________

________+________+________+________+-_______+I I l l L I 1 1 l i I i i I I ~

l- 1 I l I I I

+

PAGE 104 of 116 PAGES

7

}

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (PI. LAUDERDALE) 2/2/84 23.6 Determine the channel with the most deviation from the initial scan for for each successive scan.

t SECOND SCAN : CHASSIS # SLOT #

CHAN # MAX. DEVIATION THIRD SCAN : CHASSIS # SLOT #

CHAN # MAX. DEVIATION r

,' FOURTH SCAN : CHASSIS # SLOT #

i CHAN # MAX. DEVIATION FIFIH SCAN : CHASSIS # SLOT #

(

CHAN # MAX. DEVIATION

,'i ii t

^

E i'

+

C q

PAGE 105 of 116 PAGES I

e

'i

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 23.7 Validate that the maximum deviation for each sampling is within 6 +/- 10 microvolta plus +/- 0.5 microvolts per degree C change

! in ambient temperature of the initial reading.

Second reading a temp change C maximum allowable deviation =

(temp change C X 0.5 uV/C) + 10 uV = uV 4 maximum measured deviation

y .

w. -

f4 Third reading : temp change C "i maximum allowable deviation =

(temp change C X 0.5 uV/C) + 10 uV = uV r.aximum measured deviation :

4 Fourth reading : temp change C F

maximum allowable deviation =

(temp change C X 0.5 uV/C) + 10 uV = uV p maximum measured deviation :

1p e

h Fifth reading temp change C maximum allowable deviation =

(temp change C X 0.5 uV/C) + 10 uV = uV i'

maximum measured deviation :

PAGE 106 of 116 PAGES L

REMOTEI/OHARDHAREACCEPTANbETESTPROCEDUREforNUSbORP./

-BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (ET. LAUDERDALE) 2/2/84-4 PERFORMED BY: C.P.I.

ANALOG INPUT DRIFT / N.U.S.

STABILITY TEST APPROVED BY:

I APPROVED BY: B.G.E.

If a.non-conformance is noted during the voltage sensing analog input drift / stability validation, the non-conformance will be dispositioned per Section 3., the non-conformance will be corrected, and the validation of the voltage sensing analog input drift /

stability will be repeated on the module where the non-conformance was noted. After the test is complete, an additional sample of five percent, or at least one of the voltage sensing analog input modules (with BTSCA terminations) will be selected and tested. This will be I -- repeated if another non-conformance is identified in the second sample.

\^

PAGE 107 of 116 PAGES l =

f -. . _ . . . . - _ . . . ._ _ . . _ _ _ ___ _ . , _ _

RD10TE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 ;

's' N APPENDIX A N

' TEST AND REPAIR LOG BOOK FORMAT The Test and Repair Log is used to record any and all acceptance testing of the data acquisition system supplied by Computer Products, Inc. to NUS Corp. and Baltimore Gas and Electric for the Calvert Cliffs power generation plant. It is also used to record any and all anomalies i noted.during this testing and the corrective action taken to correct the anomalies.

Entries (in black ink) are to be made in the log as follows:

I' Identification of Cabinet under test :

l Unit # (I or II), CPI cabinet # (1 - 11);

! Title of test procedure used for testing (or ' Continuation of Anomalies of Unit X Cabinet X* if an

additional page is required to list the anomalies);

l Date test started; j ,

Date test completed; l

Name of test conductor printed and signed; Name of the witness printed and signed; If no anomalies are noted during the test, then NONE is checked in the anomalies noted section; If anomalies are noted, then a description of the anomaly is entered and the action taken to correct the anomaly is described. The last anomaly is followed by 'End of Anomalies'.

l Th2 following are sample pages of the log with typical responses.

l t

i I

l PAGE 108 of 116 PAGES t

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS.cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

- - - - THE FOLLOHING IS A SAMPLE ONLY. **********

TEST and REPAIR LOG for NUS / BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM supplied by COMPUTER PRODUCTS, INC.

UNIT # I CPI CABINET # 3 TESTED PER RNMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE dated 1/29/84 (procedure used for testing)

DATE STARTED: 1 MARCH 1984 DATE COMPLEIED: 3 MARCH 1984 PERFORMED BY: (conductor's name) (conductor's sicrn. )

(printed) (signed)

! HITNESSED BY: (auditor's name) (auditor's sicrn. )

(printed) (signed)

us====================================================================

-ANOMALIES NOTED and CORRECTIVE ACTION TAKEN: (NONE:(X))

f l-t l

- - - - THE PRECEDING IS A SAMPLE ONLY. **********

l l

PAGE 109 of 116 PAGES

REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct. COMPUTER-PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 AAAAAAA*** THE FOLLONING IS A SAMPLE ONLY. AAAAAAAAAA TEST and REPAIR LOG for NUS / BALTIMORE GAS and ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM supplied by COMPUTER PRODUCTS, INC UNIT # II CPI CABINET # 9 TESTED PER (CONTINUATION O L hNOMALIES NOTED)

(procedure used zor testing)

DATE STARTED: DATE COMPLETED:

l PERFORMED BY:

(printed) (signed) l

!' HITNESSED BY:

(printed) (signed)

....====================================================================

ANOMALIES NOTED and CORRECTIVE ACTION TAKEN: (NONE:( ))

f- _5) Section 17. : Analoa to Diaital Converter (9F3-11) (P/N 021-0211-008 l

S/N C0099) out of calibration. Recalibrated ADC per AT 021-0211 and test rerun.

(END OF ANOMALIES) l i

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! AAAAAAAAAA THE PREt.lEDING IS A SAMPLE ONLY. AAAAAAA***

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' PAGE 110 of 116 PAGES'

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM l ot COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84

~

APPENDIX B l CPI RTP CONTROL PANEL DESCRIPTION AND OPERATING INSTRUCTION

SUMMARY

4

- Th2 following is a condensed description and summary of operation of the CPI RTP7505/05 Control Panel (P/N 070-0044) required for the performance of this acceptance test. For more information refer to CPI Technical Manual # 980-0070-044.

Tha RTP7505/05 Control Panel is used to provide an easy.to use method of exercising the various inputs and outputs of equipment connected via the RTP bus. Connection to the bus is through a ribbon cable connected from slot #5 of the control panel to the 'I/O Bus In' slot of the first chassis in the I/O string. A computer may be connected to slot #1-of the control panel allowing either the computer or the control panel to access the peripheral equipment attached to the RTP I/O bus.

Tha following controls and indicators are used on the Control Panel:

1. MAN / COMP (Manual / Computer) switch

2. DATA HORD DISPLAY

3. INTERRUPT VECTOR DISPLAY

4. OUTPUT HORD SELECT switches

5. COMMAND HORD SELECT switches

6. CONTROL DISPLAY

7. INSTRUCTION RATE controls

-8. DEVIC" ADDRESS SELECT switches

9. INSTLCTION SELECT switches

'10. RESET switch PAGE 111 of 116 PAGES

h REMOTE I/O MARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

. BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM 3

at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 1

1 l APPENDIX B cont'd

The MAN / COMP (Manual / Computer) switch is a two position switch which is j used to select the operating mode of the RTP Control Panel. When the i switch is placed in the Manual position, the control panel is set to

{

the manual mode of operation and the computer is disconnected from ,

i the RTP peripheral devices connected to the control panel. When the switch is placed in the Computer position, the computer is connected thru the control panel to the peripheral devices on the RTP I/O bus.

The DATA HORD DISPLAY provides a visual display of the data loaded into

{ the input buffer. Sixteen light emitting diodes (LED's), represent the 16 data bits. Each data bit will light in the presence of a 'l',

4 and be dark in the presence of a 'O'. The MAN / COMP switch selects the source of the data to be loaded and displayed. In the Manual i mode, the data displayed is the result of a transfer from th,s j selected peripheral device by an input transfer function from the

control panel. In the Computer mode, the data displayed is from the computer.

1

! The-INTERRUPT VECTOR DISPLAY provides a visual display of the data bits j representing the address of the current interrupt vector from the 4 selected peripheral. Ten light emitting diodes (LED's), represent the 10 data bits. Each data bit will light in the presence of a 'l' ,

j and.be dark in the presence of a 'O'. The data displayed is the 4

result of a transfer from the selected peripheral device by an Interrupt Query (INT QRY) instruction from the control panel.

The OUTPUT HORD SELECT consists of 16 two position toggle switches,

representing the 16 data bits, which are used to format an output

, data word. In the Manual mode, the data word is transfered to the selected peripheral. In the Computer mode, the data word is transferred to the computer during a DATA INPUT instruction addressed to the first device address of the control panel. The UP position of ,

each switch represents a 'l', and the DOHN position represents a 'O'. i L The~ COMMAND HORD SELECT consists of 16 two position toggle switches, representing the 16 data bits, which are used to format a command data word. In the Manual mode, the data word is transferred to the selected peripheral. In the Computer mode, the switches perform no

function. The UP position of each switch represents a 'l', and the

DONN position represents a '0'.

i PAGE 112 of 116 PAGES 4

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i

i REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./_.. _

L ~ BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION 2/2/84 SYSTEM j

at COMPUTER PRODUCTS, INC. (ET. LAUDERDALE)

}

APPENDIX B cont'd i

The CONTROL HORD DISPLAY provides a visual display of the status of i'

various functions using 6 light emitting diodes (LED's), to represent the 6 functions as follows:

DEV SEL - The Device Select display, when lighted, indicates that i

the device address switches in one of the RTP peripheral '

devices connected to the control panel is set to the ;

address corresponding to the setting of the DEVICE i

ADDRESS SELECT switches. This display is only active in l the Manual mode. i T

INT - The Interrupt request display, when lighted, indicates

' that one or more RTP peripheral devices connected to the i control panel are requesting interrupt service. The j priority of the interrupts is determined by the .

j electrical proximity of the devices to the control i j panel. Interrupt requests are always reset by an INTERRRUPT QUERY instruction, and depending on the type of device, by either an INPUT, OUTPUT, or COMMAND instruction or Master Reset. This display is only I active in the Manual mode.

DATA RDY - The DATA ready display, when lighted, indicates that the l

peripheral device being addressed is in a ready state. '

i Note: the DATA RDY indicator actually monitors the RTP TEST RETURN line. This nisplay is only active in the Manual mode.

RUN - The RUN display, when lighted, indicates that an f

' instruction is in the instruction register and is being l executed.

f

! MAN - The Manual display, when lighted, indicates that the control panel is in the manual mode.

COMP - The Computer display, when lighted, indicates that the f control panel is in the computer mode.

I The INSTRUCTION RATE controls consist of a six position rotary The switch designated RANGE and a potentiometer designated VERNIER.

overall instruction rate can be varied, using the two controls, b over the total range of about 0.5 to 500,000 instructions per second.

RANGE - The RANGE selector switch-is designated 5, 50, 500, SK - !

5 (5000), 50K (50,000), and 500K (500,000) which define the nominal instruction rate per second for each range.

VERNIER .The VERNIER potentiometer varies the instruction rate p.

within each range from the maximum rate down.to the I

minimum rate for that range.

PAGE 113 of 116 PAGES p

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~ - __ -- _ ., J _. iZ ~. . _

-REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQU'SITION SYSTEM et COMPUTER PRODUCTS, INC. (Fr. LAUDERDALE) 2/2/84

?

APPENDIX B cont'd

The DEVICE ADDRESS SELECT consists of 6 two position toggle switches

, representing the 6 data bits, which are used to format the DEVICE ADDRESS lines on the RTP I/O bus. These. switches are only active in the Manual mode and are designated 32, 16, 8, 4, 2, and 1. The UP 3 position of each switch represents a 'l', and the DONN position represents a *0'.

f The INSTRUCTION SELECT consists of 5 three position toggle switches with i an LED indicator associated with each switch. The five switches are used to select Manual mode instructions to be executed and have no

) function in the Computer mode.

Four switches, Command, Output, Interrupt query, and Input each have

three positions: UP - (locked) allows continuous execution; CENTER -

skip execution (or no execution); and DOWN - (momentary contact with spring return) single cycle execution.

The HAIT TEST / WAIT INT switch is also a three position switch. The

UP position (HAIT TEST) causes a wait in the execution sequence until the test return line tests ' ready'. The CENTER position causes a skip or no execution, and the DOHN position causes a wait in the execution sequence until an interrupt request is initiated from.one of the RTP peripheral devices.

Any of the four instructions COMMAND, OUTPUT, INTERRUPT QUERY, or.

-INPUT, can be single cycle executed in any order manually. When any-of the instruction select switches are set to the up position (continuous execution), the instructions are executed in the following order: COMMAND, OUTPUT, HAIT TEST / HAIT INTERRUPT, INTERRUPT QUERY., INPUT. When the last selected instruction is

executed, the-sequence starts over and continues until it is stopped

( or the switches are changed.

Each switch has a LED associated with it which lights during execution of that particular instruction.

The RESET switch is a momentary contact with spring return' switch, which when depressed, resets the logic circuitry in the RTP Control Panel

>- and also causes an I/O Reset to all peripheral devices on the RTP I/O bus. This switch is only active in the Manual mode.

(

PAGE 114 of 116 PAGES

REMOTE I/O HARDWARE ACCEPTANCE TES

T. PROCEDURE

for NUS CORP./ l BALTIMORE CAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM at COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 l

APPENDIX C PHYSICAL SLOT NUMBER to SLOT ADDRESS CROSS REFERENCE TABLE REDUNDANT ACCESS' i UNIVERSAL I/O CONTROLLERS UNIVERSAL I/O CONTPOLLERS (070-0004 & 040-5462) (070-5083)

SLOT' ADDRESS SLOT ADDRESS

-(binary) (decimal) (binary) (decimal) 6 0000 00 10 0000 00

) 7 0001 01 11 0001 01 8 0010 02 12 0010 02 9 0011 03 13 0011 03

y. 10 0100 04 14 0100 04

11 0101 05 15 0101 05-12 0110 06 16 0110 06 13 0111 07 17 0111 07

?

14 1000 08 15 1001 09 .

16 1010 10 17 1011 11 18 1100 12 19 1101 13 20 1110 14 21 1111 15

{

These addresses (binary) represent data bits 12 - 15 of the' Command Word when used to address an. option card.

(

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( .AeE 115 or 11 ,Aoe.

{

REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

BALTIHORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM ct COMPUTER PRODUCTS, INC. (PI. LAUDERDALE) 2/2/84 APPENDIX D OPERATING INSTRUCTIONS AND CONFIGURATION FOR TEST of the VELONEX SURGE TRANSIENT GENERATOR 1

l AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA i '

THIS GENERATOR IS CAPABLE OF OUTPUTTING VOLTAGES THAT ARE LEIHAL.

l USE EXTREME CAUTION AT ALL TIMES WHEN USING THIS GENERATOR.

l AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA This piece of test equipment is used to generate surge transients. The surge transient required for this test is defined by IEEEthe Standard #

472 (' Surge Withstand Capability Testing'). Configure generator as follows to generate the required surge transient.

S:t the BURST MODE selector switch to '2X LINE FREQUENCY'; set the OUTPUT TIMER MODE selector switch to ' TIMED OUTPUT'; set the OUTPUT TIMER DURATION control to '2 seconds'; and set the SOURCE IMPEDANCE selector switch to '150 OHMS'. The settings of the BURST FREQUENCY and BURST PHASE controls are ignored in this operating mode.

Install a connector on the LOW OUTPUT terminal to connect the LOW OUTPUT to the chassis ground (connected internally to the connector).

k Inatall a 'HV connector to alligator clip cable' to the HIGH OUTPUT

. terminal.

Depress the white POWER ON pushbutton to put the generator in standby mode, i

l i To ready the generator for generating a surge transient, connect the V output cable to the item to be tested (black to the surge ground a reference and red to the point (s) to be tested); depress the two red

.HV ON pushbuttons simultaneously; adjust the OUTPUT AMPLITUDE control to the full clockwise position.

To apply the surge transient, depress the START pushbutton. This will t

cause a dangerous high voltage to be present at the output of the generator for two seconds, USE CAUTION.

To put the generator back into standby mode, push one of the red HV ON pushbuttons.

PAGE 116 of 116 PAGES p

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REMOTE I/O HARDWARE ACCEPTANCE TEST PROCEDURE for NUS CORP./

- BALTIMORE GAS End et COMPUTER ELECTRICINC.

PRODUCTS, CAINERT CLIFFS DATA ACQUISITION SYSTEM (FT. L

AUDERDALE) 2/2/84 a ------------------------------.

m ATTACHMENT 1 o

'i P

TEST CONFIGURATION DRAHINGS 3

m The following figures are drawings depicting the configuration of test

> equipment used to perform the different sections of the procedure.

3 /

P O

CONTROL PANEL #1 070-0044 I/O CABLE r314-0001 -

UNIVERSAL I/O CONTROLLER 070-0004 SPEC RELAY OUT MOD.

000-7066 DIGITAL TEST r CABLE 000-7080 BTSCA/ CONN. ADAPTER 000-7077 r

- --- - - - - - t DIGITAL BTSCA A SYSTEM 125 VOLT l UNDER P.S. I, TEST SIGNALCbNDITIONINbCHASSIS DIGITAL S.C.M.

0.I.-DIG. IN. MOD.

I/O CONTROLLER 1/0 CABLE r314-0001 -

CONTROL PANEL #2 070-0044 OPTICALLY ISOLATED DIGITAL INPUT VALIDATION .

FIGURE 1

SURGE TRANSIENT GENERATOR V

DIGITAL SURGE TEST CONN. -f 000-7078 /

BTSCk/ CONN. ADAPTER

- 000-7077 -

V t

DIGITAL BTSCA SURGE GND SYSTEM +

UNDER TEST -

SIGNAL CONDITIONING CHASSIS DIGITAL S.C.M.

T 7 0.I. DIG.IN. MOD.

I/O CONTROLLER I/O CABLE

-314-0001 -f f

CONTROL PANEL #2 070-0044 ___

OPTICALLY ISOLATED DIGITAL INPUT -

SURGE HITHSTAND CAPABILITY VALIDATION FIGURE 2

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070-0044 I/O CABLE 314-0001 -

UNIVERbALI/OC0hTROLLER 6 070-0004 SPEC RELAY OUT MOD.

000-7066 s - DIGITAL TEST o

CABLE <-f 000-7080 /

, . BTSCA/ CONN. ADAPTER 000-7077 -

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CHANGE OF STATE DIGITAL INPUT VALIDATION

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s SURGE HITHSTAND CAPABILITY VALIDATION FIGURE 4 i l

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FIGURE 6

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UNIVERSAL I/O CONTROLLER 070-0004 SPEC RELAY OUT MOD.

2 ; 000-7067 DIGITAL TEST.

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I/O CONTROLLER a:

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I/O CABLE 9 314-5046 <

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COMMON MODE REJECTION VALIDATION i FIGURE 10 a

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I/O CABLE o 314-5046 s-ANALOG INPUT

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RESISTOR TERMS.

- - 000-7086, 000-7087-

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RTD SIGNAL COND. CHASSIS RTD BRIDGE S.C.M. i ADC & A.I. GATE

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I/O CABLE y 314-0001 y N \ f i

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, I/O CABLE i - 314-5046 -

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.-- ANALOG INPUT

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I- FIGURE 14 w

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" REMOTE I/O HARDHARE ACCEPTANCE TEST PROCEDURE fcr NUS CORP./

l BALTIMORE GAS cnd ELECTRIC CALVERT CLIFFS DATA ACQUISITION SYSTEM

- ct COMPUTER PRODUCTS, INC. (FT. LAUDERDALE) 2/2/84 a

. ATTACHMENT 2 1

=

CABINET CONFIGURATION DRAHINGS I

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(TO BE SUPPLIED PRIOR TO TESTING)

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. ATTACHMENT 6

g. . .

-SAFETY FUNCTION STATUS CllECK DASES REACTOR TRIP Figure 4-9a The safety functions l'isted below and their respective criteria are those used to confirm the adequacy of the RT Guideline in mitigating the event.

SAFETY ACCEPTANCE FUNCTION . CRITERIA INDICATION RANGE . BASES Reactivity Reactor Power Decreasing Power Range [0-125%] For'all emergency events, the Control- and . reactor must be shutdown. The

[ Negative Startup Rate] Power Rate [-1 + 7 dpm] criteria'that no more than one CEA and be stuck out or the RCS be borated Not more than 1 CEA Bottom CEA Status On/Off Light - observes typical Technical Specifi-Light ~ Not Lit or Borated Display for each CEA cation requirements.

p .per Tech Specs Maintenance of

Vital Auxiliaries [ < - - ---- --- --------- -------------- ----- Pl a n t S pe c i f i c --- -- - --- --- --- ---- -- - - -- -- - ----- - - > ]

(AC A DC Power)

RCS Inventory [35"] 1 Pressurizer Level Pressurizer [0"-350"] A value of [245"] ([70%] of range)

Control , < [245"]

Level was chosen as an upper limit for and. pressurizer level to account for Chargingland Letdown are- instrument inaccuracies and other being operated manually or uncertainties. A value of f35"]

automatically to maintain ([10%] of range) was chosen as a or re, tore pressurizer level '!

lower limit to account for instru-p ,

ment inaccuracy.

z and i RCS^ > [20*F]Tubcooled A [20*F] subcooling margin coexist-E .and ing with a pressurizer level in the

[No reactor. vessel voiding [RVLMS] [0-100%] range [35" to 245"] indicates E as indicated by the RVLMS]~ adequate RCS inventory control via f'

a saturated bubble in the pressur-g izer.

--w

jh

~

'h id -

'A SAFETY FUNCTION STATUS CHECK BASES REACTOR TRIP Figure 4-9b The safety functions l'isted below and their respective criteria are those used to confirm the adequacy of.

the RT. Guideline in mitigating the event. .

SAFETY ACCEPTANCE

+

FUNCTION CRITERIA INDICATION RANGE BASES RCS Inventory An uncomplicated reactor trip Control _(Cont'd) should not result in reactor vessel voiding.

RCS Pressure [1700 psia] < Pressurizer Pressurizer [1500-2500 [1700 psia] corresponds to the SIAS t' Control

Pressure < [2350 psia] Pressure 1sia]/ alarm setpoint. [2350 psia] is the.

g and :0-1600 psia]highpressurealarmsetpoint. Best Pressurizer heaters and estimate aninysis shows that the spray are being operated selected events will fall within the manually or automatically above range, to maintain or restore .

pressurizer pressure to within the' limits of the P/T curves,- Figure 4-1.

Core Heat Removal T [520*-610*F] Best estimate analysis demonstrates T-TC g < [10*F]

and H

that S/G AT will be less than [10*F]

RCS > [20*FJ.subcooled .T C [0*-600*F] in the steaming loop with RCPs

., running and at least one S/G steam-p- [Subcooled [0*-100*F] ing. [20*F] subcooled margin is

.-y Margin based on engineering judgement to g Monitor] assure adequate core cooling account-N ing for temperature variations in the .

, RCS. Best Estimate analysis shows q that the noted events will fall in the selected ranges.

O .

.~ ._)

4i ,

f ',

N- SAFETY FUNCTION STATUS CHECK BASES .

REACTOR TRIP-Figure 4-9c l The safety functions -listed below and their respective criteria are those used to co'nfirm the adequacy of the RT Guideline in mitigating the event.

SAFETY. ACCEPTANCE '

. FUNCTION CRITERIA INDICATION RANGE BASES RCS Heat Removal a) At least one S/G has Steam [+63.5" - Decay heat levels may not be high level: Generator (-)116.5"] enough to require a feedwater flow i) within the normal Level of [150 gpm]. If this is the case, i level band with once steam generator level is

.feedwater available returned to the zero power level to maintain the band and feedwater remains available i t level to maintain that level, then RCS g or heat removal is being satisfied.

4 ii) being, restored by a

.feedwater flow > [545'F] is based on control program l

'[150 gpm] for atmospheric dump valves and I and turbine bypass valves, and best b) RCS T ave is < [545*F] estimate. analysis.

I Containment Containment Pressure Containment [1.5 psig] is based en the contain-

. Isolation

< [1.5 psig] Pressure l;0-60 psig)) ment pressure alarm. It is not 0-15 psig l

expected, for the selected events, i that containment pressure will

and increase to the alarm setpoint.

i

p, No Containment Area Containment Alarming - During an uncotplicated reactor trip

? Radiation Monitors Alarming Area Radia- Not Alarming there should be no radiation in con-

{ g tion Moni- tainment. The indicators should not

[ ro and tors be alarming.

i t

k No Steam Plant Activity Monitors Alarming Steam Plant Alaming -

Radiation Steam plant activity is an indica-Hot Alarming tion of an SGTR and is not antici-S Monitors pated for a RT.

~

J

eiiP l!! <

.1 N SAFETY FUNCTION STATUS CllECK BASES REACTOR TRIP Figure 4-9d The safety functions listed below and their respective criteria are those used to confirm the adequacy of the RT Guideline in mitigating the event.

SAFETY ACCEPTANCE FUNCTION CRITERIA INDICATION RANGE BASES Containment Containment Pressure Containment [0-60psig [1.5 psig] is based on the contain-Temperature and < [1.5 psig] Pressure [0-15psig?; ment pressure alann. It is not Pressure Control expected, for the selected events, that containment pressure will and increase to the alarm.setpoint, y Containment Temperature Containment [50*-300*F] Maximum normal expected average y < [I20*F] Tempera ture containment air temperature.

Containment [<-------------------PlantSpecific------------------------>]

112 < [2%]

Combustible Gas Control

=

m N

.

ML20106H190

Contents

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ML20106H190

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SUMMARY

T. PROCEDURE

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