ML20086T978
| ML20086T978 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 06/07/1995 |
| From: | Ward L GEORGIA POWER CO. |
| To: | |
| References | |
| OLA-3-A-063, OLA-3-A-63, NUDOCS 9508030223 | |
| Download: ML20086T978 (125) | |
Text
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4048853589-MAINTENANCE-SUPPORT :s 3 00CKETED USNRC GPC EXHIBrr 63 WARD EX. E
'95 J1 14 A9 :49 ~ July 20,1994 UNITED STATES OF AMERICA 530ltTARY NUCLEAR r____', REGULA10SflOCMMI5_-2_.
ca. aar r VICE the bMNCH
)
In the Matter of ) Docket Nos. 50 424 OLA-3
) 50 425 OLA-3 OEORGIA POWER COMPANY, . )
etal. ) Re: License Amendment -
) (Tansfer to Southern (Vogtle Electric Generating ) Nuclear)
Plant, Units 1 and 2) )
) ASIJIP No. 9347101-OLA 3 APPIDAVIT OF LEWIS A. WARD IN RESPONSE TO QUESTIONS RAISED BY Twn anAnn IN rrS JUNE 9.1994 MRMORANDtJM AND OnnRa I, I.swis A. Ward, having first been duly sworn, hereby depose and staes as fcd' ows:
I am employed by Southern Nuclear Operating Company as Mancger, Nuclear 4 Maintenance and Support-Vogtle. My office is located in Birmingham, AWuuna. I held this ~ same position (with Georgia Power Company) on March 20,1990, v/ hen the Vogtle Electric Generating Plant experienced a Site Area Emergency. I was as,tsneu to participate with and support the NRC's Incident Investigation Team ("IIT*) in thair review of the event. I have been
. . i asised to respond to the Board's Order, dated June 9,1994, question number i >
, . i The Of g=t and implementation of GPC's test plan to determine lthe root cause of 1 - , i a the emergency diesel generator ("EDG') !A fisilures on March 20,1990l is, described in the i i accompanying affidavit of Mr. George Bockhold, Jr. By April 2,1990, N Vogde karhaimi - I staff and vendor technical expe ts believed the test program had nariewed the'possible causes -
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for the EDG 1 A failure, and that the most likely causa for the failures was 'a combination' of an $ i l
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1 intermittent fhilure of thejacket water temperature sensors and inconsistent calibration techniques - used on the sensors instaBed following overhaul of the diesel. !!T Document No.168-2, Tr. t 3.
'Ihese technical experts also concluded that the EDO annunciators recorded during the i
second failed start attempt on March 20,1990, could be reproduced on a high Jacket water trip signal. IIT Document No.168 2, Tr. 3-14. Furthermore, they reviewed historical information ) i for the Vogtle EDGs and concluded that the jacket water temperature sensors had proven to be reliable between diesel overhauls. M., Tr.14,18. 'Ihe Vogtle calibration procedure had been revised just prior to the 1990 outage to incorporate recommendations received hem the sensor vendor, California Controls Co. ("Calcon"), la late 1989. It was thus concluded that implementation of thsee new vendor calibration procedures had possibly contributed to the calibradon and reliability problems experienced in March 1990. M., Tr. 29-38. , GPC observed, and IIT members found merit with the view, that whatever problem existed with the sensors, once the sensors wars properly calibrated and installed the sensors y fos.ed reliably. IIT Document No.168-1, Tr. 60; IIT Document No.168-2, Tr.14,18; IIT Document No. 257, Tr. 50, 65. While GPC and the Irr shared the view that the sensors were the most likely cause for the EDG 1 A failures, there was unosrtainty regarding the specific cause or causes for the amanar problems. IIT Document No. 200 Tr. 29. On April 5,1990, GPC tasked sne with the responsiMilty for developing a testing program with an i#-;- : - L-; laboratory to examine the sensors found to have problems and quarantined during the Vogtle test ymgram to determine why the sensors may have caused the EDG 1 A to trip. IIT Document No. 200, Tr. 30. The IIT was informed of GPC's plans and 2 m- m , ---- --- - - . - -- - . _ - -
r SENT SY:478h WP : 1-29-94'; 4:59PM : 4048853509-MANTENANCE-SUPPORT :s & l invited to gi4 es in the design and implementadon of this independent test program. Id. On or about April 12,1990, I conected Wyle IAboratories in Huntsville, Alahnma, and entered into a testing agreement with them. I draAnd a test descripdon based on my knowledge of the sensor problemt experienced on March 20,1990. I also reviewed the historical summary of Vogtle sensor prelems, which had been provided to the NRC on April 11,1990, and talked i to the Caloon sensor expert regarding potential sensor calibradon issues. '!he draft test l 1 description was reviewed by the several members of the Vogtle technical staff and the NRC l Staff. I 8=={y ^ f comments received into the test .e dr.;eii. The final test sequence established was designed to provide w...y. ;.i;ssive information regarding sensor cahbradon and reliability, l
)
The test program began on April 24, 1990, and was witnessed by GPC and NRC l representadves. The testing was performed in two phases: Mr.se I evaluated the alfability of two new sensors and Phase II evaluated the eight sensors that had been removed imm servios and quarantined to determine their as received condition and calibration 7W!ity. Testing was completed on or about May 4,1990 and preliminary conclusions were provided to the NRC at that time so that the informadon could be included in NUREG-1410, Appendix J (pp. J-26 to J-28). The preliminary test results showed that some of the sensors were venting because contaminants (e.g., thread sealant, metal shavings) west present in the poppet seat area. A final copy of this Wyle test report is provided in Exhibit 3-A. In sum, the Phase I test results showed that the following parameters had a significant effect on the calibration and operation of the sensors: (1) insufficient temperatum stabilization period prior to calibration, (2) contaminants on the sensor probe, (3) inaccurate setpoint reference temperature used during 3
SENT SY:478h CVP. : 7-20-94 : 4:59PN : 40&BS535894AINTENANCE-SUPPORT :s 5 calibradon, (4) water both heatup rate used during cabradon, (5) th.. well setscrew tightness, and (6) sensor spacer tube posidon. M. at I-4 to I-5. The Phase II test results showed that (1) three of the test specimens leaked alt due to contaminants in the poppet sont area and other areas, (2) the as received setpoints of the specimens ranged from 162'F to 195'F as measured in the thermowell (with the excepdon of one specimen that did not trip at 210'P), and (3) all specimens were capable of being caubrated to trip at the correct setpoint (i.e., 200*F). M. at ! t II-3. Upon completion of this Wyle test program, GPC hv.vy.4 a specific calibradon procedure for the EDO temperature sensors to incorpora:e informadon learned. The procedure included vsriflestion of internal sensor cleanliness, inspeedon and ,4; i;cii of thread-seelant to the spacer tubing, instruction to calibrate sensors inside a thermowell, and a required temperature sabilisation period prior to calibration. 4 ,, Using this new celibration procedure, GPC experienced additional sensor calibradon problems on May 23,1990, and requested that Wyle inspect and svalusto six addidonal sensors to determlas their as-received condition and calibration capability. The as-received trip ser=dnts for the sensors were determined to range from 162'F to 189'P. The Vogtle calitenin procedure specified that the setpoints be in the range of 196'F to 204'F. G Wyle test results for this testing are provided in Exhibit 3-B. GPC evaluted its own alibration techniques against those used by Wyle personnel and concluded that the Vogtle calibration P. A had internal flow anomalies that prevented Vogde from achieving uniform temperatures and hestup rates in the bath. In addition, the Vogtle procedure did not provide precise guidance regarding the amount of time to " soak
- the sensor I
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I ' SENT SY:478h O/P ; 7-20-94': 5:00PM ; ADAB653589-MAINTENANCE-SUPPORT :s 6 i t in the calibration bath. Once these items were corrected OPC was able to calibrate th securately.
'Ihus, OPC concluded that the root cause of the EDO 1A failures was internal contaminaden of the jacket water temperature sensors as well as inadequate calibration i
mahodology to ensure that the sensors were installed with the correct trip setpo!nt.
- I hereby certify that the statements and @ ions in such response are true and correct to the best of my personal knowledge and belief.
AM G.0 Lewis A. Ward Sworn to and subscribed before me this ,,,gg, day of , July,1994, ; i
}
G > Notary Publi: commise:mi expires: sad T /99 6 0 i 5 l
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e t .e . . . p , I I 4 l . 4 j . * - 4 l i g . I l EXHIBIT s i 4 , , .. . . _ _ 1 4,,,,._,..,.--- - - . . - , . - - , .
(.. I h RELIABILITY EVALUATION TESTING l OF TEN CALCON MODEL A3500-W3 - . TEMPERATURE SENSORS l 1 I i i 7 i l For l Georgia Power Comapoy 40 Inverness Center Parkway l Birraingham. Alabama 35201 i t 5 I I r t 7
l Test Report REPORT NO. I7I33'I a
*[ W(M JOB NO. I7I33 CUSTOMER P. O. NO. 6003101
/ -) ..
4.*: g*-gTs-o g " 91
== n. : PAGE iOF PAGE REPORT STEAM LINI
,e MTE May 12.1990 Refemces SPECIFICATION (S)
* * " " * " " Area oAru in Paragraph 5.0 of thi l Summary Section
#A Lih F
* *
- I 1.0 CUSTOMER ADDRESS 40 Inverness Center Parkway. P.O. Box 1295, Birmingham, Alabama 35201 2.0 TEST SPECIMEN Ten Model No. A3500-W3 Temperature Sensors
- 3.0 MANUFACTURER California Controls Company (Calcon) i 4.0
SUMMARY
Ten Calcon Model No. A3500-W3 Temperature Sensors (two new and eight removed from service at the VoStie Electric Generating Plant), described in Paragraph 6.0 and hereinafter called the specimens, were subjected to a Reliability Evaluation Test Program contisting of two phases. ! Phase I testing was performed on the two new specimens to determine the effects of various j service conditions such as varying rates of temperature change, varying input air pressure, vibration, varying ambient air temperature, thermowell setscrew tightness, spacer-tube looseness,
- etc., on the setpoint repeatability of the specimens.
I J state of ALAnaMa i Ala. Professional Eng. "'**'**'""*""*"'"'""**"""""'*""***""""
- ~ * *
- couwry oe uAossow I " Reg. No. 8256 " "e ~
/
riavous R. Johnson PREPARED BY a.- 5//f'/f8
, n.e., m m v. - aun essmees one een The .:, -_.. conte. red in she reeert is she manus of comessee end oerwun, eeneweise sese one a no wiiunesi an insee vue one conwee e, APPROVED BY 'h S-//-f4 h as **' ser of 7/b4 ,le I[.b.
m WYLE Q. A. f u. 5-W. nAgnL
' T'22 D, YA%2n i dA.slYL '
mrypuw.c in eno = sne si e w ei serve. l ser cens==e.en ' #O 7 . se N LABORATORIES SCIENTIFIC SE.TACES & SYSTEMS GROU I9# HUNTSVILLE. ALABAMA t
Page No. 2 Test Report No. 17133 40
SUMMARY
(Continued) Phase !! testing was performed on the eight specimens removed from service to > determine their as-received condition and setpoint, and to determine if the specimens were capable of being calibrated. The test program was performed in the following sequence: Phase I o Specimen identification and external visual inspection. o As-Received Setpoint Determination Test. o Sensor removal from thermowells and inspection of and marking location of spacer tubes. ; o Calibration of specimens. o Setpoint Repeatability Tests to determine the effects of varying rates 6f temperature change, varying input air pressure, vibration. varying ambient air temperature, thermowell setscrew tightness, spacer-tube looseness, etc. Phase D o Specimen identification, external visual inspection. and , marking location of spacer-tubes. o Leak Check. o Disassembly, internal visual inspection, and cleaning of specimens that had any air leakage during the leak check, , and repeat of leak check on those specimens. o As-Received Setpoint Determination Test. o Calibration of Specimens. Phase I testing demonstrated that input air pressure variations of 5 psi or less, a rapid water temperature decrease (approximately 100F/ minute) from just below the setpoint, vibration typical of in-service vibration (excluding long-term effects), ambient air temperature variations of 200F or less, and slightly noticeable bowing of the Viron O-ring / disk assembly have no significant effect on Temperature Sensor operation and calibration. Phase 1 testing also demonstrated that the fo!!owing have a significant effect on the operation and/gr calibration of the Temperature Sensonc Insufficient temperature stabilization period prior to calibration.' contaminants on 4e Viton O-ring / disk assemblies, setpoint reference temperature selection (water bath temperature or thermowell internal air temperature), water bath heatup rate, thermowell setscrew tightness, and spacer-tube position. l m Pecay
Page No. 3 Test Report No. 17133-1
~
4.0
SUMMARY
(Continued) ! i Phase II leak checks revealed that three specimens had air leaks to. the vent, and the : subsequent disassembly of the specimens found to have leaks revealed contaminants in the poppet seat area and other areas. The cor>. tminants. included thread sealant l , material and metal silvers apparently from the inlet air port threads. After removal of the contaminants and reassembly of the specimens, the leak checks were repeated and , no leaks were found. Phase !! testing revealed that the specia. ens had as received .- setpoints ranging from 1620F to 1950F as measured in the therm 4well (1660F 'to 2000F . water bath temperature) with the exception of one specimen that did not trip with the 'I thermowell . temperature at 2100F and the water temperature near 2120F. All I specimens were shown to be capable of being calibrated to trip at approximately ' 2000F. i Phase I testing is documented in Section I of this report. Phase !! testing is documented in Section II of this report.
5.0 REFERENCES
1 I o Georgis Power Company Purchase Order No. 6003101. o Georgia Power Company DG Instrument Test Outline. o Wyle Laboratories' Test Procedure No.17133. Revision A. o Wyle Laboratories
- Test Procedure No.17133A, Revision A.
o Wyle Laboratories * (Eastern Operations) Quality Assurance Program Manual dated June 1988. 6.0 TEST SPECIMEN DESCRIPTION The test specimens for Phase I were two new Model No. A3500-W3 Calcon Temperature Sensors. The test specimens for Phase !! were eight Model No. A3500- ! W3 Calcon Temperature Sensors - removed from service at the Vogtle Electric ! Generating Plant. The specimens were manufactured by California Controls Company. , The specimen: have a range of 0 to .8000F and have a risirq ruperature trip ! (normally-closed). The speciraens have 1/4 NPT ports. 3-inch insertion lengths and ! 304SS thermowells. l l H wns umanatones nun ==neres*ey C .. ._..
-( l l Page No. 4 - ! Test Report No. 17133-1 l o I 7.0 TEST EQUIPMENT AND INSTRUMENTATION l l All instrumentation measuring, and sest equipment used in the performance of this test program were calibrated in accordance with Wyle Laboratories
- Quality Assurance !
Program which complies with the requirements of Military Specification MIL-STD-45M2A. Standards used in performing all calibrations are traceable to the Nationai j Institute of Standards and Technology (NIST) by report number and date. When no i national standards exist, the standards are traceable to international standards or the l basis for calibration is otherwise documented. 8.0 QUALITY ASSURANCE j l All work performed on this test program was completed in accordance with Wyle ; Laboratories' Quality Assurance' Program which complies with the applicable l requirements of Military Specification MIL-STD-45M2A,10 CFR 50 Appendix B. ; ANSI N45.2 and Regulatory Guides. j I l w nsunmana m ass Montevene PastHty
-.~-
s,'e Page No. I-1 [ N> Ten Report No. 17133-1 ! 3 a i
, SECTION 1 "C PHASE I TESTING l 1.0 REQUIREMEN'!3 l The two new specimens shall W subjected to Reliability EvaluationL Tests as !
described in Wyle Laboatories* Test Procedure 17133. Revision A. contained in - ! Appendix VII of this section to' determine the effects of varying rates of .j temperature change. varying input air pressure, vibration. varying ambient' air - i temperature, thermowell setscrew tightness, spacer-tube looseness, etc.. on the j setpoint repeatability. 2.0 PROCEDURES 2.1 Receiving *-- , n'e The specimens were visually laspected upon receipt at Wyle Laboratories to verify that they were as described in Paragraph 6.0 of the Summary Section of this report, and that they had no obvious physical damage. The inspection was - performed prior to any disassembly or removal from the thermowells.'. All ~ model numbers, serial numbers, and any other 'information -provided on the specimens were recorded. The specimens were labeled with the numbers 0 and 1 and are referred to as Temperature Sensor 0 and Temperature Sensor 1 or TS 0 and TS 1. in this report. ' After completion of the As Received Setpoint Determination Test described in Paragraph 2.3. the Sensors were removed from their thermowells, the as-found position of the spacer tube was marked, and the condition of the spacer-tube (looseness lock-tite on threads, etc.) was recorded. 2.2 Test Setup The test setup was as shown in Figure 1 in Appendix III of this section. Three thermowells were submerged three inches into the water bath. Two contained test specimens for tests to be performed in thermowells, and one contained a thermocouple with the top of the thermowell' sealed to suppress heat loss. An. additional thermocouple and a thermometer were installed directly in the water. Each specimen was provided with gaseous nitrogen through a 0.028 inch orifice and 1/4-inch tubing. Pressure gauges and presure transducers 'were installed to mor.nor presure at the specimens downstream of the orifices. A datalogger was provided to monitor the following: o Water bath temperature o Thermowell temperature o Air pressure at specimens (two channels) o Environmental enclosure temperature (for applicable tests). WYLaLamonatosues p wwwe *e Poemy
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f , . Test Repost No. 17133-1 g 2.0 - PROCEDURES (Continued) i e r I 2.3 - As-Reesived Setpoint Determination Test - 1 The u-received-~ setpoint of each specimen ' instal' led in a thermowell was determined using the following procedure (temperatures are thermowell i
= temperaturesh
- a. ; Air pressure was adjusted to 60 pois.: i i
b. Temperature was: Increased to 180*F and held for approximately 15 minutes to allow specimen temperatures to stabillas. t
- c. Temperature was incrossed at the1 rate of l'F/ minute until - the a
specimen tripped.' The specimen was considered to be tripped when !
- the air pressure at the specimen dropped to 20 peig. ,
- d. Temperature was ~ reduced at the rate of l'F/ minute and the temperatures at which the specimen reset (air precsure increased to 40 psig and to 59 psig) were determined. '
a The test described above ' was performed twice. . An additional - test . was v . performed with the temperature held at 1800F for 5 miautes. at 2000F for 33 ; minutes, and then increased-l'F every 15 minutes. - l The spacer tube of T31,:which was loose when received, was tightened after : completion of the Setpoint Determination Test. 2.4 Calibration ' i Each specimen installed in a thermowell was set to trip at 200 2*F using the - following procedure (temperatures are thermowell temperatures):. j -
- a. Air premure was adjusted to 60 psig,
- b. Temperature .wu increased to 2000F and held for approximately 15 [
minutes to allow specimen temperatures to stabilise. '
- c. Switching points were set by: slowly turning the split ring clockwise [
and simultaneously lightly tapping the side of the sensor. The specimen was considered -to be tripped when the air pressure at the. ,i specimen dropped to 20 psig. y
- d. Temperature was reduced at the rate of_1*F/ minute to verify that the. 'i specimen reset (air' pressure increased to 40 psig by the time 1900F was reached and to 59 psig by the time 1808F was reached).
i e. Temperature was increased at the rate of I'F/ minute to verify that the - I' setpoint was 200 12*F. Temperature was then decreased at the rate of l'F/ minute to verify that the tenet points were as specified in Step _ d'
- I eennesame resany .
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e , t Pass No 'I-3^ Test Report No. 17133-1 b 2.0 PROCEDURES (Continued) I 2.4 Calibration (Conun ed)
- f. Step e. was repeated to verify that setpoint and reset points were as specified two consecutive times without adjustment.
2.5 Setpoint Repeatability Tests The specimens were subjected to various tests as listed in Table I in Appendix
!! of this section to determine. the effects of varying rates of temperature change, varying input air pressure, vibration, varying ambient air temperature, thermowell setscrew- tightness, spacer-tube looseness, etc.. on the specimen setpoints. . At the direction of the Georgia Power Technical Representative, several tests were performed in addition to those specified in Wyle Laboratories' Test Procedure 17133. Revision A. Due to specimen performance ~ during Test Ser:ec 1 when the sensors were removed from their thermowells and inserted directly in the water both, no tests were performed with loose spacer-tubes with the sensort, removed from their thermowells and inserted directly in the water -
bath (tests originally syified for Test Series 3). For the tests performed at 200F above and below the ambient temperature for all other tests, an environmental enclosure with nitrogen cooling was placed over the top of the water bath. The water bath itself provided adequate heating for the ambient +20'F test. During previous testing, the ambient temperature in the area around the temperature sensor housings was measured with the water bath at 2000F and was approximately 87'F. The environmental enclosure temperature was controlled to 107'F (original ambient temperature +200F) for. Test Series 1. Test Run-16 and to 67'F (original ambient temperature -20*F) - for Test Series 1. Test Run 17. For the tests performed to simulate in-service vibration conditions (Test Series
- 4. Test Runs 3 and 4). a por'.able shaker .was attached to the 12 gauge steel plate used as a cover for the water bath in which the specimens were installed.
The vibration was applied at 15 Hz and 30 Hz in the horizontal axis only. Due to the combination of cross axis coupling and the vibration caused by operation of the motor and propeller used to circulate water in' the water bath. 'the vibration levels specified for the axial and vertical axes were also met during these tests. menes nopesawr
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6 Pass No. I-d - Test Report Nn. 17133-1 3.0 .RESULTS Table I in Appendix !! contains a list of all tests' performed. including test- ; conditions and results. The tests demonarated that input air pressure variations ! of 5 psi or less ' a rapid water temperature decrease- (approximately j 100F/ minute) from just below the setpoint, vibration typical of in-service vibration (excluding long-term. effects), ambient air temperature variations of ~ ; 200F or less, and slightly noticeable bowing of the Viton 0-ring / disk assembly j have no significant effect on temperature sensor operazion and calibration. The ; following paragraphs describe parameters that were shown to have a significant effect on the operation and/or calibration of the Temperature Sensors. l Insuffielent Temnerature tahill=elon Period Prior to ('*mlibration Consecutive calibration checks indicated a slight upward shift in the setpoint. I' apparently due to the failure to completely stabilise the temperature. of all components of the specimens prior to the initial calibration. It was concluded that a minimum two-hour soak period at approximately 2000F prior to 1 calibration (1800F for setpoint checks) is necessary to _ ensure consistent ! performance. . Contaminants on the Temnerature Sennor i Tests performed with the sensors removed fran their thermowells and inserted directly in the water bath caused a downward shift of approximately 100F in , the setpoint of both speelssons, apparently due to mineral residue on the Viton 1 0-ring / disk assembly (mandard facility water and not domineralised water was used in the water bath). The Viton 0-ring / disk assemblies were cleaned with ' ; Dow Corning 200 Fluid (silicone oil) and allowed to dry overnight. The ; specimens were then recalibrated and remained in calibration for the remainder l of the tests prior to the intentional loosening of the spacer-tubes. It was - -l concluded that the sensors should not be immersed directly -in water. All -l calibrations and tests should be performed with the sensors installed in their ; thermowells.- ' Setnoint Reference Temnerature _ All tests were performed with a thermocouple used to monitor the internal ) temperature of a reference thermowell in the water bath along with the specimens. The temperature of the water was also rnonitored . with a l thermocouple. It was determined that due to the temperature indication lag of ) the thermowell thermocouple caused by the thermocouple not displacing as ; much air as the sensors, the thermocouple not. being as close to the thermowell , wall as the sensors, and the time constant of the thermocouple in still air. the ; water bath temperature is a more realistic reference for calibration and testing. j The lag time for the thermocouple in: the circulating water bath was - j insignificant. j
- I
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1 Pass No. I-5 Test Report No. 17133-1 l l 3.0 RESULTS (Continued) Water Bath Heatue Rate A slow water bath heatup rate (approximately 10F/ minute) was shown to allow the thermowell internal temperature to more closely follow the water bath { temperature. A slow heatup rate causes the specimens to trip at a higher temperature (as measured in the thermowell) than a fast heatup rate. It should , be noted that a slow heatup rate causes the specimens to trip at a lower water ! temperature than a fast heatup rate. Thermowell fetscrew Tirhtness i The tests with the thermowell setscrews loose demonstrated that a loose setscrew causes an increase of approximately 20F in the setpoint when measured with a j heatup rate of 10F per minute. This setpoint shift is apparently due to the loss i of contact between the sensor and the wall of the thermowell. All calibrations ; and testing should be performed with the thermowell setscrew tightened. ! Someer-Tube Position The tests performed with the spacer-tubes loose demonstrated that the setpoint - decreases approximately 800F for each full turn. A thread-locking compound . is recommended to ensure that the spacer-tube remains in its tightened position I for all calibrations, tests, and in-service use. l The following appendices are contained in this section: ! A noendix Contents ! j I Test Specimen Inspection Sheet
!! Test Summary Table and Vibration Test Level Table III Figures showing water bath setup and Vibration Test ;
setup IV Photographs V Material Safety Data Sheet for the Dow Corning 200 Fluid used to clean the Viton 0-ring / disk assemblies i VI Instrumentation Equipment Sheets VII Wyle Laboratories
- Test Procedure 17133. Revision A l
WYLE LABORATOINES w amaeFacer
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Pap No. I-7 Test Report No. 17133-1 1 APPENDIX I J TEST SPECIMEN INSPECTION SHEET wmu Pounessesse Passesey
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TEST SPECIMEN INSPECTION Page No.1-9 Test Report No.17133.I CUSTOMER .hE Omit hwgg CHECK AS APPROMATE JOS NO. 1713 3 SPEC!FICATION bJLTP 17133. Rrv. A 4 ! DATE 23 0 , S e g ITE DESCRIPTION 4, qO MANUF. PART/MODEL NO. % 9p. O Te v en a r u a s 5 'ar us . = CAc.a A 35o0-103 -
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I ! NOTES: , Specimen Failed inspected 3 m Date: # Specimen Passed # Witness ' ~ Date: NOA Wrttten Sheet No. I of I
.r Page No.1-10 '-
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' Page No.1-11 Test Report No. 17133 ,
TABLES , n 9 WYLE IMAM ! mW t
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- Pass No. I-12 Test Report No. 17133 1
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IAett i AS RECEIVED TEST. CAtleEAIlON, Aue RELIAelLITT EVALUATION TE$i SUMMART IEMPERAluRE SENSCR S TE9WERAiWE SENSOE 1 SESIAL 50. OC3811 SEtlAL M8. OC3882 44 PSIG +/.1 PS14 44 PSTS */-1 PSIG IRIP RESEI SESET TRIP SESEI AESET DATE Stales auN RATE LOC. TW W IW W TW W TW W T6 W TU W 4/23/90 Aa. I 1 In 204.1 208.1 200.2 288.1 - 200.2 200.1 206.0 218.0 199.3 199.4 199.3 199.4 AAI 2 1 In 205.T 209.3 201.4 N1.T 201.4 201.T 20T.2 218.9 280.T 201.8 ' 280.7 N1.8 N . AA 3
- In 209.9 211.T 204.8 204.6 '204.0 204.6 210.1 211.9 202.9 285.T 202.9 203.T k VISunt leSPECil05/IS 1 SPACER IUBE SLIGNILY 100ef, tienIEEES eEFORE CecillRitte E CallenAll0N Al 200*F j12 CC 2
1 1 In 1 le 19e.6 202.2 198.T 202.1 196.3 196.1 196.5 196.5 195.3 195.0 199.9 295.2 195.3 195.0 195.3 195. . 193.4 192.6 pP';* CC 191.4 192.6 200.3 205.5 195.6 192.4 4/24/90 1 1 1 le 198.2 201.7 195.8 195.6 196.9 194.T 198.9 201.9 192.4 191.7 192.4 191.7 d" 1 2 1 Oui 186.4 190.2 100.6 148.3 100.6 188.3 14T.6 191.3 181.7 141.3 181.T 141.3 U i 3 1 in le6.3 m.1 - wi.6 ut.4 wi.4 wi.2 w5.2 we.r in.r m.3 m.T in.3 .:. . SEE Woit 2. 3A 1 le IST.1 198.7 102.5 182.3 182.3 182.1 192.6 196.7 IST.2 14T.2 14T.2 147.2
. Visual INSPECiles/TS S SPACER TWE SLIGetLY LOOSE, itemiENES eEFmE CouTIInlleG
'1 4 1 cui 186.6 198.4 182.5 142.3 182.4 142.2 146.6 190.4 141.1 141.3 181.1 141.3 1 5 1 in IST.4 191.3 186.2 1m .e 183.8 145.6 1M.T 188.4 ITT.T 177.5 177.T ITT.5 l 1 6 1 Oui 181.9 185.5 1Fe.6 178.2 ITT.5 17T.2 W2.1 185.9 1T7.5 177.1 ITT.5 177.1 l
RECatlee4Ti0s AT 200*F + samlas mAnr 10 200*F 1 IN IM.5 188.3 N/A N/A N/A N/A 181.2 1M .T N/A N/A N/A N/A ' CC 1 '1 IN 196.9 200.6 N/A - N/A N/A It/A .197.6 201.5 N/A N/A N/A . N/A , AECAttenAllem At 200*F ,
- 18e*F FCs 5 nies., 200*r 70s 35 MINS.. INEN 1*F INCREASE EVERT 15 NiupIES
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_ _ --, m -- IAStE I AS-NCEIVED TEST, CALIBRATIOll, AND MilASILIII EVAttMIION TEST StsetAR T (CONilNUED) TE8pftAllAE SENSOR S TEfrERATURE SEWSOR 1 SEtlAL 110. SC3011 SERIAL 110. OC3002 40 PSIS */ 1 PSIS 44 PSIG */-1 PSIG TRIP NESEI MSET TRIP MSET RESET DATE SERIES AUW RAlf LOC. Tv w IW W Tv W TW W Tv v TW W IIOTES 1. ALL TESTS MAE PERf0AIES 9875 WFPLV Alt POESSAE At APPOSI. et PSIG H EXCEPT TEli RUN 13 (55 PSIG) AIS TEST BIAL 14 (65 PSIG). [ -~
- 2. AN ENCESSIVE AMaalf 0F Cole Witt APPAAEWILY CAURES a SIIARP SECREASE N
IW WlER TESEPERATURE (FA0ps IM.210155.5'r In out MllIUTE). TUS Mlu-S UTES L ATER INE TEMPERATURE NAS INCREASES TO IM.4'F AT A RATE OF . e APP 90NiltalELT 10'F PER MlWUit. TS 8 TelPPE9 Amt 151 PRESSURE 800P- *' PfD A$ tou AS 48.5 PSIG. TE81PERATURE WS IIELD AT APP 90mistATELY 140*F f 0R 86 MINUTES PRIOft 10 TEST 34. - pF* s.* .
- 3. tallf0lWt WIES TE8EPERATURE lets NOI 8tAttiAllIES Suelet TEST 9tal 15, d*
ESPECIALLT DURING luE 80tal tape, SisCE T M naLIER 8868 II0f SEleG g CIRCULATE 9 SURING TIIE TEST. e
- 4. DURilIG PSEVIOUS TElil#G, TWE AfetENT TE8FESATURE le TM AAEA ARGAS INE TE81PERAINRE SENSOR IIRutlWGS WS 8EASIIEEG WiiG INE WTER SATE AT 200*F Aus taat Arracul8tATELT ST*F. All ENVip0IBEENTAL EECLORUM WS PtACEO OYER isE SENSOR NOUSIIIGS Ase INE AsetENT TEarESAlWRE IMS COu-trotted TO IST'F (ORIGillAL AflBIENT IElpftATURE
- 29'F) FM TEST RUE 16 Aus le 47*F (CRIGleAL Apeltei TEfrERATURE - 20*F) Fet TEST Suli 17.
- 5. TEST RUNS 18A A8e 188 M BE PERFCAMEO do M RIFT IIIAT TWE SEIPOINT CNAeGES inAT OCCURRED SURIuG TEST BUNS T Tut 0Use 12 waE mot CAUSfo 51 A RAPID IEIEPERATURE CIIAIIGE.
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-y taste il VleRAlleW TEST MIA fot 1EST SERIES 4 IEST Euus 1 + 4 I
maalaestaL AutS W ariC R Aull W atitAt Axis ACTUR ACingkL AE m lOED ACTUAL AC1tIAL BEtteltES ACiuAL ACTUAL REeuteED lESI faEeuENCY FREeWWCT ' ACCEL. DISPL. OltPL. ACCEL. DISPL. DISPL. ACCEL. DitPL. DISr L. me. (CPM) (me) (g PEM) (ells) (ells) (3MM) (ells) (mils) (3 MM) (ells) (ells) 1/2* 1236 20.6 8.000 3.8 IE/A S.M4 4.5 N/A 0.03 1.4 m/A 3" VOS 15 S.151 13.1 12.4339 0.044 4.0 2.2616 0.971 6.2 w/A 4** 1000 30 0.475 14.3 10.204 8.302 4.1 1.2053 0.22V 5.0 1.4M2 18 20*** w/A s/A s/A N/A m/A m/A 0.050 2.4/3.0 1.A9M S 14.F5
*1 33 34*** N/A N/A -N/A N/A N/A N/A 0.192 1.7/1.8 1.6358 8 33.75 5
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** Test muu 3 tant MarempED Ulis AstilleuRL vigaAttos APMIED IN TsE ugalt. .
autR ANIS AT 15 pa (900 CPII). TEST Aug 4 Uh8 PEDfeWED Ifffs ABDittenAL V10RATieu APPLIED IN TM NORIIGITAL ARIS Af 30 Da (1000 CPIB).
*** Asettlemet Vlaa4 Tim magt at pgEWENCIES MNR VRAN AT IM VEST IWUT FEEMENCf CanD WILY BE MASMD SIER A PMWESCV SAIS. IN LSEST WettE Spinal IMER AC1UR 999PLACEMW IS TE DlWLACBENT IF TE M4C ACCELEGATicII IEAsimED ecomAED At TE elmST FSEeuEWCT le 1NE BAm. TWE NIGEEST VAttit semel IS TM DlWLACElast IF TE MM ACMLE04tle eCCWR-RES At INE tmEST FateWWCW IN 1M SAS. IT WS ASED TRAI TE Dil-PLACE 9ENT MeuleSEsfS IRAD SEEN IET IN EL AES.
Netts M L ASDITISIAL VIERAttell45b5 APPLIES IN I N WEEl2 W t u ANIS. StE 18 TWE Caelmaties GP CSOSS ANIS Certies Am VM Vissella CAusee I SV INE WESAf teII er VM 8ete AW PRWELLER USED le CISEKAtt IM tenfER 15 fee tenfER Safe, fM WRflCAL AIS ANIR REGflGW VISAAVIEN LEWLS REM RED 8ET seales TEST sims 3 Am,M 4. i l l l
4 Pass No.1-19 t Test Repon No. 17133-1
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f l 1 l l APPENDIX III FIGURES i I h i WYLE MM Mwneovens Passany
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I APPENDIX N -I l PHOTOGRAPHS 1 1 1 I i j l 1 l l WYLE MM Mensansreseny I ________-_____._..-______...\
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L. L Page No. I-29
. Test Report No. 17133-1 APPENDIX V MATERIAL SAFETY DATA SHEET FOR DOW CORNING 200 FLUID (SILICONE OIL) 1 I
E M nunessee Peenny
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P b CHEMCENTRAL CORP ' 2465 5 1100-W WOODS CRoll. UT 84047 W5044 60M PT (CON 50L) l
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1 I i DOW CORNING CORPORATION i MATERIAL SAFETY DATA SMEET (. MATL NAME8 DOW CORNIN0(R) 200 FLUID, 10 CST EMERGENCY TELEPHONE NO. (517) 496-5988 - SECTION I - GENERAL INFORMATION MANUFACTURERS NAME: DOW CORNING CORPORATION ADDRESS: 50UTM SAGINAW ROAD, MIDLAND MI 44646 PROPER $ NIPPING MAMEC49CFR 172.18118 MONE
. D.D.T. MAZARD NAME(49CFR 172.181): NOME D.O.T. ID N0(49CFR 172.101): NOME D.O.T. NA2ARD CLA55(49CFR 172.10l38 NOME RCRA MA2ARD CLA55(40CFR 261)(IF DISCARCED) NONE i E.P.A. PRIORITY POLLUTANTS (40CFR 122.55): NONE l NFPA 8 NATIONAL FIRE PROTECTION ASSOCIATION - 704 NEALIN (NFPA): 1 FLAMMABILITY (NFPA): 1 REACTIVITY (NFPA38 0 CAS Hot 65144-62-9 DOW CORNING WARNING CODE 8 76 CENERIC DESCRIPTION: SILICONE SECTION II - NAZARDOUS INGREDIENT MONE PRESENT % TLV (UNITS):
DNLY THOSE INGREDIENT 5 LISTED IN THIS SECTION MAVE BEEN DETERMINED TO BE MAZARDOUS AS DEFINED IN 29 CFR 1910.1200. AN INGREDIENT MARKED WITN AN ASTERISK (u) 15 AL50 LISTED IN 29 CFR 1910.1200(D) 64 A5 KNOWN 04 $USPECTED CARCINOCE.N. - -- . COMMENTINONE D */.C* .., g, ED;, S .A 0
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. i Page No.1-32 Test Ceport No. 17133-1 .
. t DOW CORNING CORPORATION
- MATERIAL SAFETY DATA SNEET MATL NAMES DOW CORNIN0(R) 200 FLUID, la CST '
( ......... .......................................___............................ SECTION !!! - EFFECTS OF OVEREXPOSURE ETES: MAY CAUSE TEMPORARY DISCOMFCRT. [ l SAIN $1NGLE, PROLONGED EXP05UllE CAUSES NO KNOWN ADVERSE EFFECT. , INNALATION NO IRRIT ATION TO ACSE OR THROAT EXPECTED. NO INJURY IS LIKELY FROM i r RELATIVELY SHORT EXPOSURE, ORAL 8 AMOUNTS TRANSFERRED TO THE MOUTH BY FINGERS. ETC.. DURING MORMAL l OPERATIONS SNQULD NOT CA JSE INJURY. t COMMENT: HQ KNOUH ADVERSE CMRONIC NEALTH EFFECTS. BUT UMNECESSARY EXPOSURE TO ANY CHEMICAL $NOULO SE AVD!DED. THIS PRODUCT, AS WITH ANY CNEi1ICAL. MAY ENHANCE ALLERGIC CONDITIONS ON CERTAIN l PEOPLE. WE 00 NOT KNOW OF AN" MEDICAL CONDITIONS THAT MIGHT BE AGGRAVATED SY EXPOSURE TO THIS PRODUCT.
................................................................................ i SECTION IV - EMERGENCY AND 71RST AID PROCEDURES -
EYES: FLUSN WITH WATER. SKIN: WIPE OFF AND FLUSN WITH WATER. t IMHALATION HD PROBL EM. I ORAL NO PROBLEM. c!""!"I'."?"!.............____................................................ SECTION V - FIRE AND EXPLOSION DATA 4 r FLASH POINT (METHOD USEDis OPEN CUP ABOVE 32S'F/163*C
. AUTOICHITION NOT DETERMINED N.D.
FLAMMARILITY LIMITS IN AIR
- LOWER N.D. UPPER i
CHEMCENTRAL CORP 2465 $ 1100 W WOODS CROSS. UT 84037 WSO44 60M PT (CONSOL) . I b
i i s Page No.1-33 Test Report No. 17133-1 l *
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. DOW CORNING CORPORATION L MATERIAL SAFETY. DATA SNEET MATL HAME: DOW CORNIN0(R) 200 FLUID, 10 CST ;
L .. ................................................................................ 1
- i. SECTION.VII - REACTIVITY DATA l- STABILITYs STABLE !
, l l INCOMPATABILITY(MATERIAL TO AVO!D)8 OXIDIZING MATERIAL CAN CAUSE A REACTION. l l CONDITIONS TO AVOID: MOT APPLICABLE ' NAZARDOUS DECOMPOSITION PRODL* CTS: $!LICOM DIDXIDE, CARION DIDXIDE, AND TRACES OF INCOMPLETELY EURNED CARSON PRODUCTS. NAZARDOUS POLYMERIZATION: WILL NOT OCCUR. q CONDITIONS TO AVOIDS NOT APPLICABLE I COMMENTSt NOME l SECTION VI!! - SPILL, LEAK AND DISPOSAL PROCEDURES STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED 8 USE A850R8ENT-MATERIAL TO COLLECT AND CONTAIN FOR SALVAGE OR DISPOSAL. PROTECTIVE EQU!PMENT i ETES: USE PROPER PROTECTION -- SAFETY GLASSES, AS A MINIMUM. ' SKIN WASHING AT MEALTIME AND END OF SN!FT IS ADEtUATE. INNALATION8 NO RESPIRATORY PROTECTION REQUIRED. WASTE DISPOSAL METHOD' DOW CORNING SUGGESTS THAT ALL LOCAL,5 FATE AND FEDERAL j REGULATIDHS CONCERNING NEALTH AND POLLUTION SE REVIEWED TO'DETERM1HE APPROVED. i DISPOSAL PROCEDURES. CONTACT DOW CORNING IF THERE ARE ANY DISPOSAL QUESTIONS.
. D.O.T. (4 9CFR 1T I .8 3/E.P. A. (40CFR 117) SPILL REPORTING INFORMATION NAZARDOUS SUBSTANCE 8 NONE . REPORTABLE QUANTITY 8 NOT APPLICABLE CONCENTRATION OF NAZARDOUS SUBSTANCE: NOT APPLICASLE REPORTABLE GUANTITY OF PRODUCT 8 MOT APPLICA8LE COMMENTS: PRODUCT !$ AN DIL IN THE CCHTEXT OF THE U.S. CLEAN WATER ACT. SPILLS TO U.S. SURFACE WATERS OR TO WATERCOURSES OR SEWERS LEADING TO U.S. SURFACE WATERS THAT CAUSE A V1515LE SNEEN MUST BE REPORTED TO THE NAT'L RESP. CENTER.
SECTION IX - ROUTINE MANDLING PRECAUTIONS PROTECTIVE EQUIPMENT
- ETES: USE PROPER PROTECTION -- SAFETY GLASSES, AS A MINIMUM.
SKIN m WASHING AT MEALTIME AND END OF SHIFT IS ADEtUATE. 1HNALAT10Ns NO RESPIRATORY PROTECT!0H REQUIRED. ' VENTILATION LOCAL EXNAUST NONE MECHANICAL (CENERAL): RECOMMENDED SUITABLE RESPIRATOR: NCNE SHOULD 8E NEEDED. THESE PRECAUTIONS ARE FOR ROOM TEMPERATURE MANDLING, USE AT ELEVATED TEMPERATURE MAY REQUIRE ADDED PRECAUTIONS. n C00D PRACTICE REQUIRES THAT CROSS AMOUNT OF ANY CHEMICAL BE REMOVED FROM THE SKIM AS SODN AS PRAC iCAL. ESPECIALLY BEFORE EATING OR SMcKING. COMMENTS: NONE 1
Page No.1-34 Test R: port No. 17133*1
. .,' DOW CORHING CORPORATION
' MATERIAL SAFETY DATA SHEET MATL MAME: DOW CORNIM0(R) 200 FLUID. la CST SECTION X - SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN MANDLIMO AND STORING: USE REASONABLE CARE AND CAUTION.
OTHER PRECAUTIONS: TRACES 0F FORMALDEHYDE AND OTHER THERMAL DECOMPOSITIQH PRODUCTS MAY FORM AT TEMPERATURES ABOVE ISS C IN THE PRESENCE OF AIR. PROVIDE ADEQUATE VENTILATION WHEN MANDLING AT ELEVATED TEMPERATURES. CDMMENTS: AT ELEVATED TEMPERATURES THIS PRODUCT IS SEN5!TIVE TO CONTAMINATION. . IF THIS PRODUCT BECOMES CONTAMINATED WITH STRONG ACIDS. BASES. OR SOME METALLIC ' COMPOUNDS AND OXIDIZING AGENTS, THE FLASH POINT AND VISCOSITY MAY CHANGE AND SHOULD BE REDETERMINED. THESE DATA ARE OFFERED IN GOOD FAITH AS TYPICAL VALUES AND HOT AS A PRODUCT SPECIFICATION. NO WARRANTY, EITHER EXPRESSED OR IMPLIED, IS HEREBY MADE. THE RECOMMENDED INDUSTRIAL HYOIEME AND SAFE MANDLIMO PROCEDURES ARE SELIEVED TO BE ' DENERALLY APPLICABLE. NotlEVER. EACH USER SHOULD REVIEW THESE RECOMMENDATIONS IN THE SPECIFIC COMTEXT OF THE INTENDED USE AND DETERMIME WHETHER THEY ARE APPROP!!! AT E. PREPARED BY JACK L. SHEMEBERCER LAST REVISIDH DATE: JANUARY 20. 1986 PREVIOUS REVISION DATE: OCTOBER l, 1983 , DATE: AUGUST 17. 1987 (R) INDICATES RE0!$7ERED OR TRADEMARK OF THE DOW CORNING CORPORATION. f*f f*'d *fM #**%@ oftS M PT*f a#*W Op Ot>f 81,;oss apt C3tarv <
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c Page No. I-35 Test Report No. 17133-1 s r APPENDIX VI DETRUMENTATION EQUIPMENT SHEETS i 1 m Pasar
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Pass No.1-37 Test Report No. 17133-1 INSTRUMENTATION EQUIPMENT SHEET !!Gt ; il
] Aft: H/21/98 .011HBit:171:3-00 !!$fAtu:*.0C1 !!CHIIClit:3.3tl,fH ;;3fCitt: G.?.0. !!Pt!!3f:ItLIMIL:*!
M. :IsfMIIsf IHffACfftlt HDELt $tt!AL8 ffLI8 t&HE 1 Auff! ACCOIACT1 Cauft 1 C0fft!!If II$utCI (1911 OH15546 !!0 H4523 !f5+375eff .!! !!/83/19 35/0!!!I 2 !!IFALAN It3HICI 11034 40163 GHf34 -17!+37!st7 .!! %2/20/M 18/17/10 3 !Hs3G40GI 3D !!5H 8503!3fl 102087 !! IPSI .251 03/14/90 H/12/90 4 ?!!!$GAUGI USG 1/4 Ill IHff! 0-100?$1 11 H/17/90 37/16/10 5 !!!!$G1061 354 IIICI f/A 10H13 3-100!!! !!F5 H/17/H 27/18/10 5 Pits! INCII S ILICT 151BC 41133 012591 100r$11 +-11 !S 02/01/$0 Sf/31/H f ?!!$$INC!t !IILICT 151 48777 103651 3-190PSIS ITIO 11/30/19 35/23/10 3 ?!!!$GHGI USG 41/2!! 1/A 115323 6-100?$1 !! H/17/90 Jf/18/90 3 Ill? IM )011C 400 tilli 011279 -328+752tf 1Jeg! N/11/91 !$/15/30 10 Pl!!f!! LI&t 310 9839 194401 HLI P! 03/27/96 31/21/H
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!!is is to certiff that jth anove /titrusetts sete :alibrated asiat state of the art tocatutes eith standartis anose :allbration is trattatie to the lattorJ14 sti e'ofStandartsandTechnologr.
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1 itttt0ItfIt- ?! sit! &$tl62 233858 000!(1 30+580sf ..! J3/01/98 02!:t/32 This is to :srtiff that the above instriseats sw eajibrated estas state of the art technipes eith standards abose calibretto is tractable to the faticial :sstitate of Standards ut fe:asolotr. [15710511717105 *- 1!O lIICID & *!!TIDIf A N7 7/* * - Q.L. A-f rmem/'q.,y 2 b ( / /
J rage No, l.a Test Report No. 17133-1 __ INSTRUMENTATION EQU!? MENT 3HEET ?N! .! . 017!: 11/2?/10- 203 Nf311: 1t; 3 06 !!!!liti:'004
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!iis is to :artifr that the soeve tsstrosents sere :atibrated sting state of-the art technittes non stancards those : libration is tractante ta : latiosai I:stitate of itaneerds asa Iscanciogy.
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-o - - i t Page No.1-43 . Test Report No. 17133-1 1 i l l I l APPENDIX VII WYLE LABORATORIES' N PROCEDURE 17133 REVISION A I i l l I j w nsLamonatosses
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Page No.1-45 i Test Repott No. 17133-1 15" PROCEDURE 17133 TEST PROCEDURE NC, N Ut$ "* " April 18.1990 LASCRATORaat MM DATE: N,$7&"""O"fansE7 , Revision A: April 23, 199' Wyle J/N 1*133 TEST PROCEDURE 1 FOR RELIABILITY EVALUATION TESTING OF TWO CALCON MODEL A3500-W3 A TEMPERATURE SENSORS For ) Georgia Power Company i Birmingham. Alabama 4 APPROVED BY: APPROVED BY FOR: PROJECT MANAGER: wr
/ g/,8 b
- O L TY ENGINEER '
>a dN' .
APPROVED BY: PREPARED BY
/ J FOR: PROJECT ENGINEER: ~ Y/II/78 REVISIONS .,_ ma #1v to i catt i sAGts AFFECTto 1 av i AP *'L. 'I 015Calpfl04 08 CMANGil A 4-23-90 ' Cover" and 2 lDs M t,hd6 '
- Title" and Paragraph 2.0 - Corrected l $ pgQ model number.
l '8~i l l8AVS*N Paragraph 3.0 - Clarified sequence l l for As-Received Setpoint Determina-tion Teet and seaeer-tube taurae.t--
! l7 lD5 l N ikdfe bable I - Corrected frecuenew units l l l lN ggM3 in Note 4.
l l lJ/84/9q ') % *'! I l i I I I CDPraicMt av wilt tasonaf0 Alt $. TME RIENT to AEPRODUCE. COPY. EXalSIT. OR OTMiawist UTILtit ANY OF iME MattRIAL ConfAinto Mittle ettMOUT Tut (n>ttil P410R PtP4!15 04 0F WYLt LA90aaf0Rits t$ P40Mielff0 THE ACCEPfahCE OF A PURCHA$t CRDER la CommfCTION fME Waff tlAL C04f aimE0 Mtatim EnALL pt 10Utv& LENT 70 EXPats$ Paton PtaMIS$104.
Pass No.1-d6 Test Ceport No. 17133-1 i Page No. 2 Test Procedure No.17133 Revision A ; a 1.0 - PURPOSE l The purpose of the Reliability Evaluation Tests is to determine the offects of varying rates of temperature change. varying input air pressure, vibration, varying ambient air' , temperature. thermowell setscrew tightness, spacer tube looseness. etc. on the setpoint ; repeatability of the Calcon Temperature Sensors described below. 2.0 TEST SPECIMENS ; The ' test specimens are two Model No. A3500-W3 Calcon Temperature Sensors A l manufactured by California Controls Company. The Sensors have a range of 0 to 400*F and have a rising temperature trip (normally closedL The Sensors have 3/4 NFT ports. 3-inch insertion lengths, and 30455 thermowells. ! 3.0 RECE!VING INSPECTION The specimens shall be visually inspected upon receipt at Wyle Laboratories to verify that they are as described in Paragraph 2.0 and that they have no obvious physical , damage. This inspection shall be performed prior to any disassembly or removal fross the thermowells. All model numbers serial numbers and any other information : provided on the specimens and their containers shall be recorded. The As Received ~ A' Setpoint Determination Test shall then be performed as described la Paragrapa 5.0. ! The. Sensors shall then be' removed from their thermowells and the as found position of A-the spacer-tube shall be marked and its condition (loosenses, lock-tite on threads, etc..) ~ i shall be recorded. j i 4.0 TEST SETUP l I The test setup shall be as shown la or similar to Figure 1. Three thermowells shall be submerged three inches into the water bath. Two shall contain test specimens for tests . to be performed in thermowells, and one shall contain a thermocouple with the top of .I the thermowell sealed to suppress . heat loss. An additional thermocouple' and a j thermometer shall be installed directly in the water. Each specimen shall be provided - with air or gaseous nitrogen through a 0.020 inch orifice and 1/4-inch tubing. Pressure gauges and pressure transducers stall be installed to monitor pressure at the specimens j downstream of the orifices. A datalogger shall be provided to monitor the following: . o Water-bath temperature i o Thermowell temperature f i o Air pressure at specimens (2 channels) ; i WYLE LASONATOCEE l nunessee Pesmer : i i _ __ _ _ _ _ __ _. . _ _ _ _ _ _ _ . . . . . _ . _ - _ , _ . , _ _ . , _ . , - . . . _ _ . - _ . _ _ , . _.J
Pass No.1-47 Test Repert No. 17133 Page No. 3 Test Procecure No.17133 5.0 - AS-RECEIVED SETPOINT DETERMINATION TEST The as-received setpoint of each specimen installed in a thermowell.shall be determined using the following procedure (temperatures are thermowell temperatures):
- a. Adjust air pressure to 60 psig..
b. Increase water temperature to 180*F and hold for approximatel'y 15.~ minutes to allow specimen temperatures to stabiliae.
- c. Increase water temperature at the rate of I'F/ minute until specimen trips. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig.
- d. Reduce water temperature at the rate of l'F/ minute and determine the -
temperatures at which the specimen resets (air pressure increases to 40 psig and to 59 psig). The spac tube.'if loose when received, shall be tightened after completion of the Setpoint Demaination Test. 6.0 CALIBRATION Each specimen installed in a thermowell shall be set to trip at 200 : 2'F using the following procedure (temperatures are thermowell temperatures):
- a. Adjust air pressure to 60 peig.
- b. Increase water temperature to 200*F and hold for appiomimately 15 minutes to allow specimen temperatures to stabillas.
- c. Set switching point by slowly turning ' the split-ring clockwise and simultaneously lightly tapping the side of the sensor. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig.
d. Reduce water temperature and. verify that the specimen resets (air pressure increases to 40 psig by the time 190 F is reached and to 59 psig by the time 180'F is reached).
- e. Increase water temperature and verify that the setpoint is 200 1 2 'F. Return to Step c. if setpoint is not 200 : 2'F.
- f. Repeat Steps d. and e. until setpoint is verified to be 200 : 2'F two consecutive times without adjustment.
WYLE LASOftATOftIES memme Pasety
Page No. I-d8 , Test Report No. 17133-1 l
^
Page No. d . Test Procedure No.17133 l 7.0- SETPOINT REPEATABILITY TESTS
- l The specimens shall_be subjected to various tests as listed in Table I to determine the'.-
effects of varying rates of. temperature changs.. varying input air pressure, vibration. ' ; varying ambient air temperature.' thermowell setserow tightness spacer-tube loodeness, etc. on the specimen setpoints. Tests may be added or deleted at the discretion of the Georgia Power Technical Representative. w i 8.0 QUALITY ASURANCE' - All work performed on this test program shall be completed in accordance with Wyle ! Laboratories
- Quality Assurance Program which complies with the applicable . :
requirements of Military Specification MIL-STD 45662A.10 CFR 50 Appendix B. ANSI N45.2. and Regulatory Guides. All instrumentation, measuring. and test equipment, to be used in _the performance of . ' this test program shall be calibrated la accordance with Wyle . Laboratories
- iEastern- '
Operations) Quality Amurance Program Manual, which complies with the requirements ; of- Military Specification MIL STD 45662A. Standards used in - performing all calibrations are traceable to the National Institute of Standards and Technology (NIST)- by report number and date. When no national standards . esist, the standards are - traceable to international standards or the basis for calibration is otlierwise documented. i 9.0 TEST REPORT l I Four bound copies. and one unbound reproducible copy, of a test report describing the tests requirements, procedures, and results shall be issued. t
10.0 REFERENCES
o Georgia Power Company DG Instrument Test Outline. o Wyle Laboratories' (Eastern Operations) " Quality Assurance Program Manual" dated June 1988. [ t f nuaisemepaseny i e
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Pass No.1-50 Tea Report No. 17133-1 ' rev. w. u. Test Procedure No. 17133 ; TABLE I f TEST DESCRIPTIONS i TEST TEST PRklURE hF OTHER f stalis te__12._ad _1!51?L =""e"zs _I=ra^IEnz__ ______se"eIIIe"5 ______ 2 1 3 1 1 18 60 IN E8 UNCC
- i 4 1 60 CUT UNCO
! 1 18 Bn8HR8 8
? i 18 !!i Bs8H18 8 4 a 18 18 !il H B 11 la 18 i1 E 15 1
1 60
- !:I
;;N E
*F VIBRATION (SEE NOTE 4) 16 1 60 , ,N +
17 1 60 ;;N - 0*F 18 10 60 ..N II -D RAPgREDUCTIONFROM N S E S I 60 2
- 1 IN UNCONTROILED gE ERMOWELL 3 1 1 60 IN UNCONTROI1ED IDOSg gP g - p E
! f !! h[ hhhhhh E SPACEg- BE i
6 1 1 18 60 SF CUT E8HR8g8 UNCONTRO D l 1 4 ** 1 60 IN UNCONTROILED VIBRATION (SEE NOTE 4) l Ebs O SE S W E T ThA TM SN Rb G R IA POWE Cb RB M M A WvE % of5 N ?tE%H PROJECT ENGINEER. kbECT F R ION ON ET S T MINED BY THE GEORGIA POWER TEbMICA PC N S SN REPRESENTATIVE AND/OR THE WYLE PROJECT ENGINEER (SEE NOT2 4). l I
_ Page No. I-51 Test Report No. 17133-1 we No. 7 ! Tesc .rocedure No. 17133 i Revision A b TABLE I j TEST DESCRIPTIONS (CONTINUED) I h NOTES: -1. ALL TESTS XCE TEST RUN S SERI S 1 ONSIST OF THE ! bh5 $RO !0 kI DkhIN g g g E TO 40 PSIG AND WITHIN 1 PS G OF ;
' AFm"'tHi"In^PMI TRide&d'^""*" ""*" I" "
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TEST REPORT.R % 'RMS**MIP"D8 UhMINPen b Ch k $I ! Oh SkkS! Rk b3 A IN RUA C-g AN S Igg S EC:: TO S -AX S SINE
- PEAK PEAK
^x2S "i8 5 $ j q !!{ ['!h^g!'":
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}G g g VB C WER VIBRATION MEAS D N S
P! CONTA NED IN. I T ES A S GRAPM SEN THE SPACE -TUS UNTIbNIT CAN BE EASILY b:.it D b Sk b bbIVED ITION. I Eb TO Ib AS D$
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Page No.1 Test Report No. 17133-1 Page No. 8 Test Procedure No.17133 1 I e I F l i i i AFFENDIX I l I GEORGIA POWER COMPANY , VIBRATION MEASUREMENTS FOR CALCON TEMPERATURE SENSORS l I i i k i z l f s t 4 h WYLE LABORATORES numevee Poemy r p
Page No. 9' ' Page No. I-53 Test Procedure Na 17133 w-evasu:31 283 SONOPCO.VCGTLg Test rep *rt No. 17133-1 XEROX TELEccelER 295 2 ,
.#F-li *!C 07:I' .. ICtC: ***.CGT.E TE'. tCa l-E. :T ~??" ?n :p l
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FRON: RANDY JONES T TO DEAN GUSTAFSON KEN SURR VIBRATION READINGS NERE TAEEN ON THE TEMPERATURE SNITCN FIFING ON THE 1 A DIESEL ON 4/13/90. A SKETCN IS ATTACNED SN0NING LOCATIONS OF NONITORED POINTS. VELOCITY AND DISPLACEMENT PLOTS ARE INCLUDED.
.. ALL REFERENCES TO RPN, RPS, ORDERS,' SYNCNRONOUS, ETC. SHOULD BE
, ;., ?.?. IGNORED. TNESE ARE DEFAULTS OF OUR MONITORING EQUIPMENT.
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--> 0FF ROUTS MEASUREMENT POINT DATA Date/ Time: 13.APR.90 14:12:21 Amplittade Units: 2N/88C PR Data tabelt DG TIMP8W -1' / TEMP 8WITCM NORIE PSAK FR300ENCT PSAR @ADER NO. (CPN) VALUE VALUS
.'." 1 675.64 .1294 .34 2 099.40 .5853 .45 3 1123.92 .3232 .56 4 1348.00 .0149 .67 5 1799.44 .9676 .90 6 2026.32 .3266 1.01 7 4273.20 .1193 2.14 8 6297.32 .1101 3.15 9 6521.32 .6414 3.26 10 8097.60 .1058 4.05 TOTAL MAG BUSSYN:'ictON008 $YNCXADet0US NONSYNONR0000VS 1.2395 .7934 / 404 .3501 / 86 .9134 / 836
9
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. 2 999.40 12.4359 .45 3 1123.93 5.4949 .56 4 1340.00 1.0419 .67 5 1877.67 .4308 .79 4 1799.64 10.3734 .90 1 2026.33 3.0401 1.01 8 2346.50 .8044 1.12 9 2470.01 .4196 1.24 to 4273.30 .5337 3.14 T07AL MAG 2USSYttCftR0f0008 311tCim0HOUS tt0MSYNCM40tDU8 17.8197 14.9542 / 69% 3.1049 / 34 9.3410 / 274 a
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.... OFF 20075 NBA80RBtDif POINT BATA Date/ Times 13.APR-90 14:13:19 .Amplitate Units: 2N/ssC 3x ,
i Data Label: DC TEMPSW .2 / TEMP 8 WITCH YERTI PRAE FR8QUENCY PIAK ORDER 10 0 . (CPIt) VALUE VALUE
.* 1 900.41 .1064 .45 . .
2 1124.48 .0846 .56 , 3 1350.00- .0514 .68 l t 4 1873.23 .1210 .79 5 ! 1798.11 .1134 .90 4 2022.88 .0966 1.01 7 3476.46 .0518 1.24 8 2922.55 .0884 1.46 9 5394.19 .0688 2.70 10 4522.87 .0546 3.26 TOTAL MAC 5ptsirNCHR0le0US SY14CitRONOUS N08tSYNCNn0M008
.3215 .1984 / 346 .0981 / pt .2328 / S24
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..> 0FF ROUTS NEASURENMT POINT DATA. !
Date/ Time: 13-APR.90 14:13:19 Amplitude Units: MILS P-7 ! Data Label: DG TEMP 8N .2 .
/ TEMP 8WITCN VERT! !
PEAR FR39UENCY PEAR ORDER NO. (CPN) TALUE YALUS i
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2 476.52 .0004 .34
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9 2476.86 .4000 1.24 10 2922.55 .5647 1.46 . TOTAL MAG 5098YNCNR0ff0US SYNCMRON008 NONSYNCHRONOUS j 3.8666 3.4543 / 606 .8654 / St 1.5060 / ISL ' L i T f S I l l
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List of Speetral Pooks eeeeeeeeeeeeeeeeeeeees Nachines (V0G1) 1A DIE 8EL TEMPERATURS $N!TCH . Neae. Point: 72P2300 - = > 0FF ROUTS ""**"? POINT DATA Date/ Time: 13.APR.90 14:13:54 Amplitude Units: IN/SEC PE Dats !.4 bel: DG TEMPSW .2 /TSMPSN!TCR Alt!AL j PaAx rasocumcf p Ax- onesa
,ii NO. (CPN) VALUE VALUS J r... ., .... ......... ... ..... . ~~
1 1123.70 .9999 .56 2 1901.$9 .1354 .90 1135 1.01
- 3 2026.25 4 2283.07 .6642 1.13 5 2695.74 .0534 1.35 .
6 3462.01 .0409 1.94 l 7 4271.94 .9946 2.14 8 4727.44 .0531 2.36 9 5397.47 .0669' 2.70 ! i 10 6522.25 .0643 3.26 TOTAL MAG SUBSTNCHRose008 3YteCMR0t40US NONSYNOMA000006
.3333 .1263- / 14% .1945 / 32% .2444 / 544 i
e- !
B
** . i
+ . ;;. . - . ' ' ' * * -
. .* MEROM TELECOpitR 295 3 4 Page No. !-60 ,
.:n.u.. g a:: . Test Report No. 17133-1 .,.. .g ...,n ..
i Page No.16 i Test Procedure No.17133 i
<* YgC1
- 19 C WHg to!TCM
'. 8 PIPted = P ma **seDef Milff aan
$*O . . SPECT M SI M
*.r
- . :. ; l> We=te les88
, T.] .i"p. .
>=e e 3 0646 8.S. ................;................;............... 4 ...............i................ .e e.
j j I.De 4 l.03 l.8, ... ............:...............? ............... l................:................ l
- i I : l 38, .. .
..........i...............a.............:................:...............,
3 . I : I
.........&...............a...............J................:................, : l Il.4, t . s .. m , : : :
- : I
. 'm. z.r,.
- I : '
'/.
*+. 7' 6. 9 , . ..........:...............a ...............:.............. 2...............
S.6 , . .
..........;..,.... ........l................ *................:...............
8.8, I
,,7 , ........:.............. 1...............:................:................
l l : : :.
, _m. . . . .
* "* % :n om"' !
us m l t List of spootral peaks : ee**eeeeeeeeeeeeeeeese 1 Nechine: (VOCl) 1A DERSEL TEMPERATURE SWITCM : Maas. Potat PIPIIIS * --> 0FF ROUTE MEASUREMENT POINT 3.ATA ' Date/ Time: 13.APR-90 14:13:54 Amplitude Units: MILS 7 7
/ TEMP 8MITCM AX!AL l Data Label: DO TEMP 8W .3 PEAK FA300ENCY PEAK ORDan No. (CPN) VALUE VALUE
- a. .... ......... ..... ...
* *q. y
.2965 .22 1 1 442.28 l 2 676.87 .3563 .34
.45 I 3 907.36 .4769 4 1123.70 1.6979 .56 5 1572.91 .3579 .79
.96 !
6 1801.89 1.4362 1 2626.25 1.5354 1.01 8 2283.07 .5783 1.13 l 9 2695.74 .3786 1.35 j 10 1138.83 .2547 1.57 l i SVsSYMCMROM008 81rNCNRONOUS HONSYMcNRON:KJ8 TOTAL HAC 3.0946 2.0240 / 434 1.6677 / 294 1.6424 / 244 , l i l
]
i i e l l
-. _ . ~ - . _
~
7 : ?, - Page No. E-1 Test Report No.'17133-1 l SECTION U i PHASE H TESTING- l 1.0 REQUIREMENTS
.ii The eight specimens removed from service at the Vogtle Electric Generating .
Plant shall be subjected to the inspections. Leak Tests. As Received Setpoint i Determination . Tests. and calibrations . described in Wyle Laboratories' Test 1 Procedure 17133A. Revision A. contained in Appendix IU of this section to. determine their as-received condition and to determine if the specimens are ! capable of being calibration. i
'f 2.0 PROCEDURES .
2.1 Receiving Inspectica j i The specimens were visually inspected upon receipt at Wyle Laboratories 'to - verify that they were as described in Paragraph 6.0 of the Summary Section of , this report, and that they had no obvious physical damage. The specimens were ; labeled with the numbers 2 through 9 and are referred to as Temperature :i Sensors 2 through 9 or TS-2 through TS-9 in this report. The inspection was l performed prior to any disassembly or removal from the thermowells. All -l model numbers, serial numbers, and any other information provided on the i specimens were recorded. < i The Sensors were then removed from their thermowells and scribe marks were i made to indicate the as-received position of the spacer-tube. The as-found j
, condition of the spacer tube (looseness, lock-tite on threads, etc) was recorded.
l 2.2 Test Setup ) The test setup was as shown in Figure 1 in Appendix !!! of this section. (NOTE: Figure I shows the setup for two specimens. The actual number of 1 specimens tested simultaneously in Phase II was four). Five thermowells were I submerged three inches into the water bath. All except one contained test i specimens and one contained a thermocouple with the top of the thermowell j realed to suppress heat loss. An additional thermocouple and a thermometer < were installed directly in the water. Each specimen was provided with gaseous nitrogen through a 0.028 inch orifice and 1/4-inch tubing. Pressure gauges and premure tre.asducers were installed to monitor pressure at the specimens i downMrer.m of the orifices. A datalogger was provided to monitor the .) following: j o Water both temperature o Thermowell temperature o Air pressure at specimens (one channel / specimen). wvLELAmenatenes Muneeves Poemer
- . . . _ _ _ _ - . _ -__ _ . _ _ _ _ . _ . - . - - ~ , , - _ , . _ _ _ , , , . , _ , . _ , _ .-
~ ~ ~ " ~ ~ ~~
~ "~ "' '
{- x ~ " j t
*l Page No. H-2 !
Test Repest No. 17133-1 l l i i 2.0 PROCEDURES (Continued) 2.3 ' ' I4ak Check Each specimen was checked for leaks with the air supply pressure' at 60 psig. ; Three specimens that were found to have leaks (TS-3. TS-5. and TS-6) were ! disassembled to determine the cause of the leaks.~ The as-received position of .;
. the calibration ring was marked and the number of . revolutions required to -)
remove'it was recorded. The seat area of the poppa valves was inspcted. A - 3 description of - contaminants found was recorded, the contaminants were i removed, and the specimens .were reassembled, and the calibration rings were returned to their as-received posanon. , t 2.4 As-Received Setpoint Determination Test j The as-received setpoint of each specimen installed in a thermowell. was ' determined ' using the following procedure (temperatures are thermowell , temperaturesh
- a. Air pressure was adjusted to 60 psig. .l
- b. Temperature was increased at the rate of 2*F/ minute until any ,
specimen started to vent or until 1808F was reached. The temperature - was held for approximately two hours to allow specimen temperatures ; to stabilise. i
- c. Temperatun was increased at the rate' of l'F/ minute until the !
specimen trippd. The specimen was considered to be tripped when j the air pressure at the specimen droppd to 20 psig,
- d. Temperature was ' reduced at the rate of l'F/ minute and the- !
temperatures at which the specimen reset (air pressure increased to 40 l psig and to 59 psig) were determined. l' 2.5 Calibration
]
Each specimen lastalled in a thermowell was set to trip at 200 2*F (with the I exceptions of TS-2 and TS-8 Lwhich tripped at 197.90F and 196.90F, ; respectively. during their first calibration check) using the following procedure ; (temperatures are thermowell temperatures).
- a. Air pressure was adjusted to 60 peig. l
- b. Temperature was increased to 2000F and held for approximately two )
hours , to allow specimen temperatures to stabilize (NOTE: The _ l duration for this step was reduced to 15 minutes for the specimens that . ! were calibrated immediately after being subjected to the As-Received j Setpoint Determination Test). wna LamenAfDsses Munawuse Passeley
Page No. H-3 Test Report No. 17133-1 2.0 PROCEDURES (Continued) 2.5 Calibration (Continued)
- c. The specimen was verified to not - be venting (i.e.. . tripped) or. the calibration ring was turned counterclockwise to reset the specimen.
- d. The switching point was set by slowly turning the calibration ring
' clockwise. The specimen was considered to be tripped when the air pressure at the specimen dropped to 20_ psig,
- e. Temperature was reduced at the rate of 1*F/ minute to verify that the specimen reset (air pressure increased to 40 psig by the time 19007 was reached and to 59 peig by the time 1800F was reached).
- f. Temperature was increased at the rate of l'F/ minute to verify that the setpoint was 200 : 2'F except as noted above for TS 2 and TS-8.
Temperature was then decreased at the rate of l'F/ minute to verify. , that the reset points were as specified in Step e.
- g. Step f. was repeated to verify that setpoint and reset points were as specified two consecutive times without adjustment.
3.0 RESULTS The leak checks revealed that three specimens had air leaks to the . vent. Disassembly of these specimens revealed contaminants in the poppet seat area and other areas. The contaminants included thread sealant material and metal slivers apparently from the inlet air port threads. After removal of the - contaminants and reassembly of the specimens, the leak checks were rooested and no leaks were found. One of the two new specimens tested in Phase ! (TS-
- 1) was also disassembled and inspected. - Thread sealant material and metal-slivers were found on the poppet port wall, on the spring, and in the air supply Port.
The As Received Setpoint Determination Test revealed that the specimens had setpoints ranging from 162'F to 195'F as measured in the thermowell (166*F to = 200'F water bath temperature) with the exception of one specimen (TS-5) that did not trip with ' the thermowell temperature . at 2100F and the water temperature near 212'F. All' specimens were shown to be capable of being calibrated to trip at approximately 200'F. 4 Menesome Pesmey
(? Pas No. n-4 Test Report No. 17133-1 3.0 . RESULTS (Continued) The following appendices are contained in this section: Apnendix E9 AMAN I Receiving Inspection Data Sheets which include Leak Test results and disassembly and inspection results. 'c ,
!! As-Received Test and Calibration Results Summary Table.
III Wyle Laboratories' Test Procedure 17133A, Revision
',l A Figures and photographs showing the test setup and Instrumentation Equipment Sheets listing the equipment used to perform the tests are contained in Section I of this report.
Muneenne Poemy
Pay No.E-5 Test Report No. 17133-1 APPENDIX 1~ RECEIVING INSPECTION DATA SHEETS l 1 l l t i 6 WMM w resemy
Page No. D-6 Test Report No. 17133-1 L t l l 1 l l This paga latestionally left blank. I MMM Mensene pesuny
, . _ _ . _. ~ ~ _ _ . _ _. _. _ __ _ .
Pass Ne,U-7 Test Report No. 17133-1 > s RECEIVING INSPECTION s
-DATA SHEET
_..______ 5PECIMEN No.
. . . . . . . . . _ _ _ _ _ _ ".T." 5. . .E. . . . . . . . . . . . . . . . _ _ _ . . . . _ _ _ . __ _ . _ A_s_s.y. 3__'4.m.8. 9......
SERIAL No. ; _ _P_a.wr_.13__.1.TS.H.1__1_1.1_1___A_.w....A.
.. _ . m.u_
_..3/sd_e__m.w. .__ __ o . .90cu.s.3. VERITY THAT THE SPECIMEN IS A MODEL A3500-W3 CALCO ;
.... _______..____...__. ._____ ____.___-...... . __N ....___..__..... TEMP. SENSOR
'REMOVF. SENSOR FROM THERM 0WELL AND SCRIB
.. _____.-_____.__...__.__........__.__ ...ESPACER-TUBE I4 CATION..............__-_....../ ,
DETERMINE IF SPACER ___ ___.__ .__.--__._-TUBE IS LOOSE. IF IT IS I4OSE, DESCRIBE ITS POSITION RELATIVE ~TO ITS POSITION AFTER IT IS TIGHTENED THE
- ......___ .... __. ..____. . .___ _________.__-__..___..IN . ._______
.. SPACE...
__....-_ BELOW.
.S_ _pa_c_g g.T4EI..kJ 4J.."Ti .wr..
_ _.. - fr ...__ __.. __. -_ ...__..... ; DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF IA
...____ CN SPACER
.____ .. ____.. ......__.__...... . . ...___ ....CK-TITE ... .......
_________-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN THE SPACE BEIDW.
. . . . _ _ _ _ _ _ _ _ _ _ _ _ _ _M_ .e.%. s_i _-e_s_.K_ _- C_e_a_ r_A_m_ M.A .._ _M_.s.
_ .._ . _o_d_ _S_ < -- .. .. ... .. ...... ... .. ... ......... ...... _.. .. -_._.. . 1 IF SPACER-TUBE WAS IDCSE, RETURN
. . . ____.. __ . _____...____.....IT .___ TO ITS AS-RECEIVED
.__..... ____ ...__.. POSITION.
__ . # A COMMENTS:
. . . . . . . - _ . . . . .M.e. .T_N_e_a.m.e.ws_ . u_ _ _ _ . . . . . . . ., _ _ _ . _ _ . . . _ _ . . . . _ _ _ . . _ _ _ _ . _
.. ._ _ _. ......M..e. .L.e.a r.a_s_s_. p_a_a_s.Mfc.L.s.a.u_T_a_s_r......_____. . _ _ ___..___ .__.
i _............. _____-...........________.. ___..__.____..-_-____. ...t
....__ _____.___ ____ _____ ..__._______ ..,______... .___ .. .... .. .i 1
....__... ..__..____.... ___...... __ -__.__.__ 1 i
i i ___.. ....__....___...____. _____.. __.... ___..........__.__ ..... __ i i INSPECTED BY: A I 2/10 SHEET I 0F 8 J
7-Page No. U 8 Test Report No. 17133-1 RECEIVING INSPECTION DATA SHEET
.... __.SPECIMEN
..________7_ No. - 5___3 ________ ....
As ___. .
._____ SERIAL_ __ No.__.....P.:.a_a_r__M_o_._1__T_S_.W_1_9_1__1.2.
_____..___________.7..s R_e_._.
,a. A__.E1,. .,;e _. 3.e_s.d_9__m_w _.
e J.A.a) d,.o.a_n__a_s 3_ VERIFY THAI THE SPECIMEN IS A MODEL A3500
.__.......-W__3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERM 0WELL AND SCRIBE SPACER IDCATION y
________ . __ ...______......... ___._____ ___.___-TURE ____.___._____ .... DETERMINE IT SPACER-TUBE IS I40SE. IF IT IS IDOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE
._ _ _SPACE
_ _ . _ _ BELOW. _ _ _ _ _. _ _S_ _p a_ ... G.gg T.'.4g gj g - ___._a_.../~d_M_T_.______._____...___________.. __ DESCRIBE
....______.. ANY OTHER.______
_____ OBSERVATIONS SUCH AS PRESENCE OF
....______...___..__....__ LOCK
.____-TITE ____....
ON SPACER-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN _ _ _THE _ . _ SPACE _ . . . ._ _BEI4W.
~ ^
_ _ _ _ _ _ _N_o_ \./., g ,f.g Y
. . (../'"_ _g.rn.e_w a._u _ft___d.u.. a'V.Afrif I."54AA. _ _ _ _ _ _ _ .
IT SPACER-TUBE WAS LOCSE, RETURN IT TO ITS AS-RECEIVED POSITION. /J/A
. _ _COMMENTS:
_ _ _ _ _ _ _ _ _U.o_ _Ta.um.a.w s m. l_'74f.. _.L_ _o_._c arsf. Tea _r_ _k_.,.7.e.u..s _ s_ _g 4J.___ _ _ _ _ _ _ _. . .. . ._ _ _ L_c_n_ut_.s _b_ _s_t._t a_%_bi.k.W_. _'G_.e.r _C_o_u_r.n.M.sha.M_r_s._W_.G_n_s_ . _f _ _ _ _ .._________ b _u _c_R. _i t_e h _S__E_L_o_tu__.M. T_s_a_. h.I s..A.C._r_s_m_e_t_._Y_: __.___......._ 8 _ _ . . . . .. . _ _ _ _u_ _. m._ _1_3.'/_v_T_. . _. a_u_.r w.- a_A_s._A . 4.a.u_i_as_ _A %..R._4_m_ v.4..U.'u_ 51t.s.ia. M_a_r_s.a.s p a.i L _e_._e.__A.._ e c _y S_ w h__f.a_a__<fA.gd.tf _ _ _ _ _ _ _ _ _ . _ _ _ _ _ ___F_o' .n t .i_c.a. .Y . 2 .O.M___ _ e
. . . _ _ _ _ _ _ _ __ _ _ _ _ _ _ _C a t_i_a_a_a_v_i e_u_ R. s.oc _ _ _A _.sa_ _, i. _.P_. , 9./z_ __La_s1t L__ ....___._ _. . . .
- J~_o_ai_is P C
_......___...__. - o_.t.Yl.a.rf_a.n a t,u.a _e_a.e.t.y_ _.9., aJ.L.. c.A.0.d _AL_ J A.M.T ..IM__..... A_.f 8 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . .. .%. . 9 9. L.Y. _0_9_R_T 4 . T.s e_dd_a_l _A_ f. ..$_9_9 .LY.. ..A.T._A_a_J D_ _h_e.$.f.G.r._ _ _ _ . _ _ _ _ _ _ _ . _ _ . . . _ _ _ _ _ . _t_u_r_i._e_. s .A. .a_o_ vaiu_o_....A. 9,4.r. s.y_c. mp.y
.._______________.
- fo a .s.t c.u_ M__A_r_s_a._u a_t_. 4_P_a_eg_ag$.y_.e.e.m.e_1__s_a.a.v_u a_s_t_a_e_m___A_o ...... n_.
_ _ _ . _ _ _ _ _ .. .. . .. . . _$ s_t_f_t._Y_
.- _9_0_3 7_ _ _T_%d G_A_Q1_ _.d.a. 9.tP_P_ g.7. .(j,1S.K. g.T _ _ _.. ._ _ _. l i
i
....._ ....... ..... _ ________...______....________..__. ___....S____
INSPECTED BY: , . 2 f0 SHEET 2 0F 8
.r I
Page No. H-9 Tast Report No. 17133-1 , RECEIVING INSPECTION l DATA SHEET !
...______... _e.___ ___.............____ .. ........... .... ........
SPECIMEN No. TS-4
~
Aggy A.,.rt.j.... t SERIAL No.
.....__.......__u.n.._s_.P e ar u.1.Tsu..u._w_;........e.___.__e...
.. . .....moe..n..o.o_ggal _.
.. __._ 1 VERIFY THAT THE SPECIMEN IS A MODEL A3500-W3 CAICON TEMP. SENSOR ;
.......e ___............. ..__....__......... .__..
- REMOVE SENSOR FROM
.____....______...___ ......THERM 0WELL AND SCRIBE
_____...... SPACER-IUBE LOCATION / DETERMINE IF SPACER-TUBE IS IDOSE. IF IT IS LOCSE, DESCRIBE ITS ,!
.........................e--____.....m........ ...e..__. .. .__..e..__... i POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE
. _ _SPACE . .. ...._ BEIDW.
_ . ....S.pa_c_gf . . T.u.4 .W.a.s._T_i.u_ L _r .. ... ..... ...__. .. . . ._ __.. .... . .
; ..........__.._e...... . __. .. .........__.. .... .....__.. ____.....
DESCRIBE ANY CTHER OBSERVATIONS SUCH AS PRESENCE
.____.... __. .e............__........e.____...__....
OF. IDCK-TITE ON SPACER-TUBE TEREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN
...._____................__ . ....e..____..__........... .
THE SPACE BEI4W * " * " _ *.E..O N___ '
.. . . . . . _ _ _ _. . _ . . 11ltniE v.RKL.MeK..... ........ ..._ . .....--_ __ ..-_ l
........ ___..... e.. __...... ......... .................___. ...____
IT SPACER-TUBE WAS ICOSE, RETURN IT TO ITS AS-RECEIVED POSITION. !
..... ____e..... ...... ...._____...__. ....__...........__.....e.......
____..______.....e...____.____. ......___ . .. ._e.__...__ .__..__ ____ COMMENTS: Qc_L:2.a5.J.u__"_th_ _a_.n_n2_%LL..(u.r..g_w..T..ite.v..__...
.....___...... ....___.____._ l r...u..e.f.r.....r.__.
Tp .u... .% L. 7 e F.. F .a.. _______________.._... , s
....._.D.........__.....e..........ep.__.____......_____.e....__e..en...__
_........-__....e...n_. U L ness._k _mu...L. p..v....s.......... '1k r _-.._. ...._. .. l r
. _ . . . . . . . . _ ep . . _ _ ep e.ep . .. i
- e. . . . es _ ep . . . . . e. e. ec . . e. _ _ . e. e.es. ep e. a. _ e. w .e. ep . m. . es 5
.........___. ......... ________...____...... ....__.____ _______.... J
_ es . a. . .e. . e. . mp e. es..ep e.. ep e.a..e. e.._ _ _ e._ _. . e.e.a.. .ep en _ ep . asp. m. . e.. . es.a.. e. . . a.
.--__....W____......ep.__..__..................er_............e....m>..
. .... . ---.......... ...._WD...ep..........et.... ..es____ ..e...... _..
_4.ep...._.__......5._...es....es.......__.....___..........e.__......__ ___enE..._____-.........en....e._.....___ap_..........es_____...e....ep.._.es_ _....__......__..........__...._____-- .ep................___......__..
...W.....O__.
......... .... -_.____................._._ __ __ _.....m.............
........____.........._...___.................__m____________.....__e.
l _____......_e......e...e.......__.............__ ......M.._____ ..________ INSPECTED BY: m r,ddo a SHEET 3 0F 8 I 1
Page No. E-10 Test Repen No. 17133-1 t RECEIVING INSPECTION i DATA SHEET SPECIMEN No. 73.g ______... ____.__ _________ ...._____.................._________cyo__IT_. Assy i
. . . SERIAL
. _ _ _ _ _No. _ _P_ _ _ _ _u.4.u.r_ .A1. 1.T.S..H_1_9__1_1_7__ _______....___ __ _M__w a 0.0.0; _ .
VERITY THAT THE SPECIMEN IS A MODEL A3500-W3 CALCON TEMP. SENSOR
...__.. ___ ___...______. ....__ ............ __.. ___..... .__.....__. r REMOVE SENSOR FROM THERMOWELL AND SCRIBE SPACER-TURE LOCATION
___ ... ..............___. ......____ ..__.... __..__.......... ../_... DETERMINE IF SPACER-TURE IS I40SE. IF IT IS I4OSE, DESCRIBE ITS t POSITION RELATIVE TO ITS POSITION AFTER IT. IS__.TIGHTENED IN THE
...... ___....... 3 SPACE
. .. . .. _ _ _ _ BEI4W.
_ _ _ _ _ _ fD. A_c..s.a_._"T_"u.tg L84E.TJHI l _. ....________...._________ ____ 1 DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF IDCK ___.._____-TITE ON SPACER.TURE THREADS, PHYSICAL DAMAGE, CONTAMIN ETC. IN ; ___....______.....____. ___Ng g 87 ........____......ATION, .. ..___ .___.... r THE SPACE BEI4W. ""
~
8 !
. _ _ _ . _ _ _ _ _ _ . .os . .u. ea.H.season
- f. ..'yJL*f.r.s fs /. __ Ge~s_e_r.. . . .. .. . _ _ _.. _ _ __ _ . ...... >
IT SPACER
.._ _______ _-TUBE WAS I4OSE, RETURN IT TO ITS AS-RECEIVED POSITION.
r
+
COMMENTS __............._. . R E c s ivs.6. 1.M._Tm_a_a_m_wLt+ ____ ___... ....._....._ _. ...... _.._ _ _.... __ _L_a.a..K.r.a..b_a_nJ_w.e _L_EA._x_T _L G.a..ra.m. s.r.
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.... , war _a_s__E.u_.a...
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-- l
.. . . . _ _ . _ _ _ _ _ _M_o.r_c_s_s_u_u.n_.r_._u_u_r_.~., .
_n_ %.r_.n.a..R_so_u_n_T_k_ __.*e_%...n..__._ _.. *.*2t_" W i
... _ . . ._... ._. I.' .a.Le.G.w e .M.a.r.a.n.s 4L.L _E.A.tLA_&_L.Y..._PS.'_b.4.Ad.f..' .kW.L.4 4_.,u.Ld......
........__________ALR.__5.*.*__(Y...*.*.*.7............... ....... ___....___
- f
_ _ _ _ _ . . . . . . _ . . . .N E T.6 _ R_ 4_.C L h. 4.. .c.on_ _I_sl_al.t.4L_ _SAs_. c_ A_.cL..PL . .C.o.vLR ____...._ _ _
. . . _ .. . . .. . ... .r. a s i.s.u..Y _u_.. la a J ....L.r.KAj.a.i. r_r_n.e.a_aIky__._r.
. .. .i.7.I.eJ..v../: 4_4_c_a_rc.a...
_ _ _ _ _ _ _ _ _ _ _ . .. . _ _ _ _ _j_d.,Q,A_L_ipf,A_T_I_o_.a ._ $.1 d..G.. ...___...........___......__ i _ _ . . . . . _ _ _ _ _ . . .G n. .a .Lh. .W_ An I4. . .Pa. .s. .o.r-N_ _ _ _t W ,f. .aMI.A_L_ _o_a_ _P_e_H_Er_.S,c.A.C.K_E_ T_ __ _ _ b
.. __.... .. . .. .. . ... . .... ......_ . . ._ ..u._______ . p
... ....._.-S_____..__.. ... .......__m__________________m__......___.
. M I
i
- n--
e.- ., i
.+
Page No. II-l1 - Ten Report No. 17133-1 RECEIVING-INSPECTION DATA SHEET SPEC
.......IM.EN No. T_'S_
. ....... (
SERIAL No. ___ _ ...........P.u. . r.S_._. _._f._T_s_u.i.t.i.s__3 ............_ _____...._pu_u_o 1_9_ec_i.s.1.1 VERIFY THAT
..... ..__........ SPECIMEN THE IS A MODEL A3500.W3 CALCON TEMP. SENSOR REMOVE SENSOR FROM THERM 0WELL
_ ___..._______ .....__......__...AND . S CRIBE S PACER-TUBE IACATION...........______..._ , DETERMINE
.________... iT SPACER-TUBE
...__ ___.. ____...... IS IACSE.
__.F-IT I IS IAOSE, DESCRIBE ITS POSITION RZLATIVE TO ITS POSITION .........._TER AF
...__.....____....__....... __...........IN IT IS TIGHTENED _...___ __........ THE
- _ _ .SPACE
. _ _ _ _BELOW.
_ .. . .. _ _S.p . a.q,g _. g 7.g .k.l.a_r_"_Tg~ y DESCRIBE ANY OTHER OBSERVATION 8
-.__---_.-__-.._._______.._. ..-.S. SUCN AS PRESENCE OF LOCK-TITE
....._..QN SPACER THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC._ ...__. ___ . __
____-TUBE I
- . THE SPACE BEIDW. "' *V8" *****V -___.g. g g .__............__...IN ..____ .
i, _ _ _ _ _ _ _ _ _ . ._ _ _... _ _ . 41's _' M _EW a t su'6 fr...... _ _ _ .. _ _ _ _ _ _ _ _ 1 IT SPACER
..___________-TUBE . . . . _ _WAS . . _ _IAOSE,
_ . . _ _ RETURN _ _ . . . _ _ IT
. . .TO
. . _ITS
_ . . AS-REC,7,.IVED POSITION. COMMENTS: .
- _ _ . _ _ _ _ _ _ . . . .R.g p g w g o_ _ y_ ____ _m_ a_ _ m_ _e_w g,g,c_. _ . . _ _ _ . . . . _ _ . . . . . . _
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. 6__.........._._______.
......_..._......._._...___m...____mm__ ... .
..m-e........_.s--.._e__..4...m..____.____..._g...__m.me.....e.S.he
..__W___... ___..._......_. ...m_.-- ....._...__.._ ___..__......_m__.
...._........W .
6_e..._._...m......m.__m-.___.. _m.____m.._._g..g g.. KJ
p 't! g a 1 i Page No. 5 12 'j Test Report No. 17133-1 , i RECEIVING INSPECTION 1 DATA SHEET
-SPECIMEN No. TS '7
..__............____...__......._____ .. ..__..........__.____._e____. Arn N35 !
~
__________.___Pua SERIAL No. _____ .a.__._....... r 6 ITS HBij.7.._.. . .. ___.. __..._M__w__a__U.t.o.olm.. l VERITY THAT THE SPECIMEN IS A MODEL A3300_W3 CALCON TEMP. SENSOR l
......_________...._______....______ __........__...___.........___... i REMOVE SENSOR FROM THERM 0WELL AND SCRISE SPACER-TUSE I4 CATION v j r
DETERMINE IF SPACER-TUBE IS IDOSE. IF IT IS IDOSE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE SPACE BELOW.
. . . _ _ . . . _ _ _ _ . . . , < d Gif._]."'t4 6. N w..._T*f#.T_,_..__ l DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE OF I4CK-TITE ON SPACER-TUBE THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN i THE SPACE BELOW. 9.g .4.o.g._ S.,a,g. ,A aTW 6 f l.. . ..,_ . . .. . _ _ _ __ _ _ . . ._ _ _ _ _ _
IF SPACER-TUBE WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION. !
)
..._ COMMENTS:
_ __ _ _ _ _. ..p...%_ _gu_ _9.W1%.Weia .Efff.w..g o___..__ _ _ . ..___..__....... j
..._ _... _ _ _ . Al_e u__ _S_m_.u..T.s.a.r.S.N.e_e_.. .W.a.s..rW.fC, .
F 26M _.C.wJ.a.r.s.e..'4 ~6 #1 f o....__ , W N.I.?".............___-...... H
. . . . . . . . .. - DLe M . M. . LN.k- ..
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............. _....... ____ __.... ......_.M-MS..._._____.D-__.W._..m.e
______..e__.....W.....______.____.....m..S..._..me ._________..____... l
. .. ...e .e .... .. . e.__.. .. .>.... __. .> ..n.... . .m .pe.m.. .___
_-...............__.......m........m.... ....___.. ..........____-....
.---.m..._____......--____..-__....p....Sm__e_e....__S____......e___
...__...-__....G6 ....G.._____e__..__..............m_.me ..._..___m.._
__m_m. ...D-..._.....___em...._____.._.e.. .......... __.._____ .e..m. . g ee.....M-M .m...GP..... -e ..._...._me...... .m._______.._______m._____
... __m.____m_....__S....ememe___W.....W_.._______...e_______.___...__
_____._ee.....W....._..e. 6..........m..-M... ----__em . ___m .. ....
......mee_m.........__....eem-M_.....--M____m........m.. ____e.......-
*% y 4 k
oj INSPECTED BY: 5 ? 90 4 J SHEET [ Or b ! t. I [ k
+
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n , Pass No. E-13 l Test Report No. 17133-1 RECEIVING' INSPECTION l DATA SHEET '
.__......___.___..__.__............___________......____.__........ .. {
SPECIMEN No.
...___....___...T__S_ _ . .__.... . . .. .. . . . . . . . . . .. . . _ . .. . . .......A.gf Y.Q.g . ...
g ! SERIAL NO. jJ..I.M.J T y. .i___ .
.......... ..._F_u__o.r..N.o . . .__..........._M__m___p__00.1.5%_ . _. ,
V ___.ERITY THAT THE SPECIMEN IS A MODEL A3500-W3 CALCON____......__.....
.____...___.........._______......__.....__..... TEMP.SENSCR .
t
.__REH0VE
___..___ SENSOR ......__.FROM THERM 0WELL
.....______... AND SCRIBE SPACER-TUBE IOCATIO!
DETERMINE IF SPACER-TUBE IS ICOSE. -IF..... IT IS IDOSE DESCRIB
..__,___..__.E
.____.____............__.......__.....____ ITS ___
POSITION
.___........REIATIVE TO ITS POSITION AFTER
.. __....................__...__..__..__. __..__.......... IT IS TIGHTENED IN THE ,
_ _____.........je.g SPACE BEIDW. lg.k..J a.e..h. . g. .......___..____........... ..
._____.....__.______....... ____.._____....................._______... P DESCRIBE AN OF IDCK i
....... _____.YOTHER OBSERVATIONS ___.....__...______.............____-TITE SUCH AS PRESENCE __.__.._ __ _.__.__.
i CN SPACER TUBE
........_.. _____. THREADS, PHYSICAL DAMAGE, CONTAMINATION, ETC. IN l THE SPACE BEI4W. l i,
.. ____IF SPACER
.___-TUBE WAS I40SE, RETURN IT TO ITS AS-RECEIVED POSITION. l COMMENTS: I
.__ __ .____..T.o. T__u_a_ma__o.w.tu _. _O_ u.r.A_ y_.~T_~ess_r.W_.4_4..E_.ge_s_iv.d _ 0.._____ _ __ __ ;
......______ 11*.r.'..S.w._'Em_ _S__s_um_.w. 5.:... ._** c.v_Kare_v__'. _ d_'_ l i
.__......____....____....__________ _______...___________.___......__. I 1
__.. _____.. .......... __... ______......... . .... ...._____...___. 1 l INSPECTED BY: v_ m 6b/96 SHEET 7 0F 8 J l 1 l I i l 1 i l 1 J l
i P Page No. E-14 Test Report No. 17133 1 RECEIVING INSPECTION DATA SHEET SPECIMEN No.
..... __....___7_.9___..
SERIAL No, p _ ______ _________.__..____..______ .___A_s.gyg3..:g _ __ _ ___ ....u_u r ---.. M. 1.T.S.H._1_9_1_5_3_ ....._____.......___.._g____w o.1.9.0.01. 9Ig. VERITY THAT SPECIMEN IS A MODEL A3500-W3 CALCON TEMP. SENSOR
...___ ..___...THE ....___...__.. ___..__........__ .. . ________.......__
REMOVE SENSOR FROM TH __________.___ ...___...ERM0WELL AND SCRIBE SPACER-TURE LOCATION...____........___... DETERMINE IF SPACER-TUBE IS LOOSE. IF IT IS I40SE, DESCRIBE ITS POSITION RELATIVE TO ITS POSITION AFTER IT IS TIGHTENED IN THE SPACE BELOW. ____._____......S._paJ1.4 L.. p_95. g.,u. .'f.,' g_.______.._____......______..__. _ l DESCRIBE ANY OTHER OBS SUCH AS PRESENCE OF IDCK-TITE
..._____ .......____.....ERVATIONS .... ._____.......__ .... ___..... ..___ . ..
ON SPACER-T __.._UBE THREADS, PKYSICAL DAMAG
.._____.....E, CONTAMINATION, ETC. IN THE SPACE BEI4W.
. . . . . . .. . .e _ _ _ _ _ _ .. .o.n_ _. _o_ g_ _.s_
g _..._ s.eag gu.s. 7. ... ... _ _ _ _.. .. .. _ _ _ _ _ .. . . . . . ! Discot.ea.n vacsa.Tust 9 , IF SPACER WAS LOOSE, RETURN IT TO ITS AS-RECEIVED POSITION.
....._______-TUBE __.... ___ ....__.. . __.____ ..__... ...__.........______
COMMENTS:
. . . . . . . . _ _ . _ _.Q .._ _ _l u _s ..a_m._e ws.u_. W.u_s_a__E. s_c. E_Wi.b... .... ....__ _ ._ _. . __ _ .. _ _
_____......__.......__....__...[..._______.........______.__..__
.. .. ._ ... . . . ..n. L OMM L.CL._Lm.c _ s.AE_.TW.r.-_._ _..........___.......
l
........................____...____.....____.__._______......__....__. t
[ INSPECTED BY:
' \* 5L f0 m SHEET 8 0F i
Page No. E-15 Test Report No. 17133-1 ; i i 1 I APPENDIX H TABLE i i I 1 l l MfYLE LABORAM Munesume Poemy
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Page No. E-19 Test Report No. 17133-1 6 t i 3 i I WYLE LABORATORIES' TEST PROCEDURE 17133A REVISION A i l l l l i i l l l 1 l
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l Page No.1121 Test Repott No. 17133-1 TEST PROEDURE 17133A TEST PROCEDURE No.
$CONTFC SSRvicts Lasonatones amoup a systsus April 30.1990 DATE: '0x $ 0 E as NesIns'E[N 7 Revision As May 1. 1990 J/N 17133 I
i l TEST PROCEDURE FOR AS-RECEIVED TESTING AND CALIBRATION i OF EIGHT CALCON MODEL A3500-W3 A TEMPERATURE SENSORS For l Georpa Power Company i Birmioghaan. Alabasse (grd) ) APPROVED BY: FOR: APPROYED SY PROJECT MANAGER [
,/ / - -" O F UTY R 8
, ..i.
APPROVED BY: PREPARED BY I FOR: PROJECT ENGINEER: w 3090 REVISIONS . , . , . , . afv =0 1 0Att sagas AretCtro 4 ev Acet. OtScaterton as Cmamats , A 5-1-90 1 and 2 I OS _m , Revised to inername the m gy. A 1 g/u kbh specismens to be tested fry a 6.
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^
s-. Page No. It Test Report No. 17133-1 Pass No. 2 Test Procedure No.17133A Revision A 1.0 TEST SPECIMENS The test specimens are eight Model No. A3500-W3 Calcon Temperature Sensors A manufactured by California Controls Company and removed from service at the Vogtle Electric Generating Plant. The Sensors have a range of 0 to 400'F and have a rising temperature trip (normally closed). The Sensors have 1/4 NPT ports. 3-inch insertion lengths, and 304SS thermowella. 2.0 RECEIVING INSPECTION The purpose of the inspecties is to identify the specimens scribe spacer tube locations as received for reference during the test program. and to determine if any spacer-tubes are loose.
~
The specimens shall be visually inspected upon receipt at Wyle !.aboratories to verify that they are as described in Paragraph 1.0 and that they have no obvious physical damage. The specimens shall be labeled with the numbers 2 through 9. This inspection A shall be performed prior to any disassembly or removal from the thermowells. All model numbers, serial numbers, and any other information provided on the specimens and their containers shall be recorded. The Sensors shall then be removed from their thermowells ar.d scribe marks shall be made to indicate the as-received position of the spacer-tube. The as found condition of the spacer-tube (looseness, lech-tite on threads, etc ) shall then be recorded. The spacer-tube shall be returned to its as-received position after completion of the Receiving Inspection and shall not be tightened until.after the as received Setpoint Determination Test is performed. as described in Paragraph 5.0. A Receiving Inspection Data Sheet is attached to this procedure. 3.0 TEST SETUP The test setup shall be as shows la or similar to Figure 1. (NOTE: . Figure I shows the setup for two specimens. The actual number of specimens to be tested simultaneously will vary.) Three or snore thermowells shall be submerged three inches into the water bath. All except one shall contain test specimens and one shall contain a thermocouple with the top of the thermowell sealed to suppress heat loss. ' An additional thermocouple and a thermometer shall be installed directly in the water. Each specimen shall be provided with air or gaseous nitrogen through a 0.028-inch orifice and 1/4-inch tubing. Pressure gauges and pressure transducers shall be installed to monitor pressure at the specimens downstream of the orifices. A datalogger shall be provided to monitor the following: o Water-bath temperature o Thermowell temperature o Air pressure at specimens (1 channel / specimen) WYt.s LAmeRam nunnsmePasuny
Page No. E-23 Test Reyest No. 17133-1 .j Page No. 3 I Test Procedure No.17133A :! 4.0 LEAK CHECK The purpose of the leak check is to determine if there are any leaks in the poppet seat { area of each specimen. . ' Each specimen shall be checked for leaks with the air supply pressure at 60 psig. Any specimen that has a leak shall be disassembled to determine the cause of the leak, if j ' possible. The as received position of the calibration ring shall be marked, and the - . number of ivvolutions required to remove it shall be recorded. The seat area of the !
' poppet valves shall be inspected. If no contaminants are found, the specimen shall be j reassembled, and the calibration ring shall be returned to its as received position. If ->
contaminants are found, a description of the contaminant. shall be recorded.' the , contaminant shall be removed, and the specimen shall be reassembled, and the l calibration ring shall be returned to its as-received position. 5.0 AS-RECEIVED SETPOINT DETERMINATION TEST The purpose of this test is to determine if any errors were made during the calibration performed prior to shipment of the specimens to Wyle !.aboratories. The as-received setpoint of each specimen installed in a thermowell shall be determined using the following procedure (temperatures are thermowell temperatures):
- a. ' Adjust air pressure to 60 peig.
- b. Increase water temperature at the rate of 2'F/ minute until any specimen starts to vent or until 180*F is reached. The water shall be held at that temperature .for ag; proximately- two hours to allow specimen temperatures to stabilise.
- c. Increase water temperature at the rate' of 1*F/minuto until specimen trips. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig.
- d. Reduce water temperature at the rate of l'F/ minute and determine the temperatures at which the specimen resets (air pressure increases to 40 psig and to 59 psig).
The spacer-tube, if loose when received, shall be tightened after completion of the As-Received Setpoint Determination Test. 9 MesnesvHet F406Hty
f_ P Page No. H 24 Test Report No. 17133-1 Page No. 4 Test Procecure No.17133A 6.0 CALIBRATION The purpose of the calibration is to determine if the specimens are capable of being calibrated. Each specimen installed in a thermowell shall be set to trip at 200 2'F using the following procedure (temperatures are thermowell temperatures):
- a. Adjust air pressure to 60 psig.
- b. Increase water temperature to 200*F and hold for approximately two hours to allow specimen tempratures to stabill e. ,
- c. Verify specimen is not venting air (Le., not tripped).
- d. Set switching point by slowly turning the split-ring clockwise. The specimen is considered to be tripped when the air pressure at the specimen drops to 20 psig.
- e. Reduce water temperature at the rate of l'F/ minute and verify that the '
specimen resets (air pressure increases to 40 psig by the time 190'F is reached and to 59 psig by the time 180*F is reached). .
- f. Increase water temperature at the rate of l'F/ minute and verify that the j setpoint is 200 2'F. Return to Step d. if setpoint is not 200 2'F.
- g. Repeat Steps e. and f. until setpoint is verified to be 200 12'F two consecutive times without adjustment.
7.0 QUALITY ASSURANCE All work performed on this test program shall be completed in accordance with Wyle Laboratories
- Quality Assurance Program which complies with the applicable requirements of Military Specification MIL STD-45662A.10 CFR 50 Appendix B. ;
ANSI N45.2 and Regulatory Guides. All instrumentation, measuring, and test equipment to be used in the performance of this test program shall be calibrated in accordance with Wyle Laboratories * (Eastern ; Operations) Quality Assurance Program Manual, which complies with the requirements i of Military Specification MIL STD-45662A. Standards used in performing all calibrations are trace 4ble to the National Institute of Standards and Technology (NIST) by report number and date. When no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. WYLE LASOIIATOINE5 sewee *e pasen l
)
i rage No.1I-25 i Test Repon No. 17133 1 Page No. 5 Test Proceduro No.17133A 8.0 TEST REPORT Four bound copies. and one unbound reproducible copy, of a test report describing the i tests requirements, procedures, and results shall be issued.
9.0 REFERENCES
l o Wyle Laboratories * (Eastern Operations) " Quality Assurance Program Manual" dated June 1988. 1 e m Feenter
e i Page No. 6 % No. II 26 , Test Procedure No.17133A em No.17133-1
?
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1 i Page No. 7 Page Ns D-27 Test Procedure No.17133A Test Report No.17133.; RECEIVING INSPECTION DATA SHEET SPECIMEN No. SERIAL No. VERITY THAT THE SPECIMEN IS A.... MODEL A3500-W3 CALCO
.....___ . .. . . ... __ ..... ._ N TEMP. . __. SENSOR REMOVE SENSOR FROM THERM 0WELL AND SCRIBE SPACER-
_. . ... .__. . __ .. .. .. _ ... ... _ .,_ . TUBE
... LOCATION
__ DETERMINE
.. __ ______ IF SPACER-TUBE
.... ._. _ _ . __......__.. IS Ih0SE. IF ........,.. IT IS ICOSE DESCRIBE .
ITS _ POSITION ___....._____ REIATIVE___ . . TO ITS POSITION AFTER IT IS TIGH __........TENED IN THE { SPACE BEIOW. ; I _............ _.......__................______............. _____... _ j __ __DESCRIBE ANY OTHER OBSERVATIONS SUCH AS PRESENCE O ON SPACER PHYSICAL DAMAGE, CONTAMINATION
....F LOCK
._____-TITE . .__ _ .
_.._. _..___-TUBE ___. THREADS,
.. ... .__ . ____ .. ..____ __ . _____, ETC. IN . .
THE SPACE BELOW. IF SPACER-TUBE WAS LOCSE, RETURN IT TO ITS AS
...... . _ ... .. . . ... .._ .. _-RECEIVED
.... . _ POSITION.
COMMENTS: TNSPECTED BY: SHEET OF
1 j - A q f 14.l g-g [ 1 q, May 29,1990 Reference No.17133B-009 i Georgia Power Company 40 inverness Center Parkway P. O. Box 1295
. Birmingham, Alabama 35201 Attention: Kenneth S. Burr
!t
Subject:
As-Received Setpoint Determination Testing and Calibration of Calcon_ Model A3500-W3 Temperature Sensors
References:
- 1) Georgia Power Company Purchase Order No. 60031-1 i 2) Vogtle Electric Generating Plant, Nuclear Operations, Calcon Pneumatic Temperature Sensor Calibration
; Procedure No. 22981-C, Revision 0 i 3) Wyle Laboratories' Test Report 17133-1 i
Dear Mr. Burr:
l Six Model A3500-W3 Temperature Sensors (Serial No. OC 3003, OC 3004, OC 3006, j OC 3008, OC 3001, and OC 3012), previously calibrated at the Vogtle Electric j Generating Plant to trip at 2000F, were subjected to As-Received Setpoint Determination Tests as specified in the referenced Vogtle calibration procedure. Dree of the Temperature Sensors (Serial No. OC 3004, OC 3008, and OC 3012) were also recalibrated to 2000F as specified in the Vogtle calibration procedure. Additional tests were performed to determine the effects of low inlet air pressure. %e table shown in Attachment I contains a list of tests performed and test results. De test setup was as described in Wyle Laboratories' Test Report 17133-1. An Instrumentation Equipment Sheet listing the equipment used for this test is shown in Attachment 11. He As-Received Setpoint Determination Tests revealed that the setpoints were below ' the 1960F to 2040F range specified in the Vogtle calibration procedure. He setpoints ranged from approximately 1620F to 1890F. De tests performed with low inlet air pressure demonstrated that the Temperature Sensors can leak when the inlet air pressure is low and the Temperature Sensors are at a temperature near their setpoints. The Temperature Sensors that were recalibrated to trip at 2000F had no significant leaks at low inlet air pressures when the Temperature Sensors were at 1650F.
//cNrnec 47"d$ '# EXHIBIT C{c;3-f I
*J3f mu e 7800 Governors C <c . o O Bon 077777. Huntsvme Aw 4-a u W 7777. (205) 837-4411
x.
- , .i- >
i
)
3 Georgia Power Company . l Reference No. 171338 4 09 l May 29,1990 Page 2 ,;
*l
-i 9
= Should you have any questions or require additional information, please contact the ,
undersigned. - Sincerely, 'll WYLE LABORATORIES
- Eastern Operations 3 4 i s y '
if
- j; '
O N Don Smith
/k ')(
wnk. Bates
- r
!r Senior Engineer Senior Contracts Administrator : Nuclear Environmental Qualification ; I a
-//Nls%
(HnAA'!(H man G) - , i FM Flavous R. Johnson, P.E.
/ l l29l%
.IF{ G. W. liight ;
Department Manager Manager, Quality Assurance i
;j Nuclear Environmental Qualification l
-t j.
/jmk '
~ +
Attachments i
- i h
t 92 PF:OJECT s 020211
e s l J
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ti I ATTACilMENT I . ir a TEST
SUMMARY
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e t l l l l 92 FF:0 JECT - 028212
se g - 2 :. AS RECEIVED TEST AND CALIBRATION CHECK
SUMMARY
TEMPERATURE SENSOR TEMPERATURE SENSOR SERIAL No. OC 3003 SERIAL NO. OC 3004 40 PSIG +/*1 PSIG 40 PSIG +/-1 PSIG - TRIP RESET RESET TRIP RESET RESET DATE TEST W TW W TW W TW DATE TEST W TW W TW W TW 5/25/90 AR 178.5 176.4 170.7 172.4 170.7 172.4 5/25/90 AR* 169.1 166.0 160.0 160.3 160.0 160.3 AR 180.0 178.2 N/A N/A N/A N/A AR" 168.3 165.0 N/A- N/A N/A N/A l l A TEST WAS PERFORMED WITH THE WATER BATM AND ------- -- RECALL 8 RATED AT 200*F - ------ -- THERM 0WELL STABILIZED AT 165*F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 199.8 196.5 190.8 192.1 192.0 192.0 FROM 0 TO 60 PSIG. THE SENSOR LEAKED AIR CC 198.7 195.0 190.4 191.3 N/A N/A g Ai ALL PRESSURES BELOW 45 PSIG.
.at A TEST WAS PERFORMED WITH THE WATER SATM ANO 2$
p, p THERM 0WELL STA8ILIZED AT 165*F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS yD FROM 0 TO 60 PSIG. THE SENSOR
- TAD NO SIGN!-
4 FICANT LEAKS AT ANY PRESSURE. R>
~ .4 aO 2
m
# TEMPERATURE SENSOR TEMPERATURE SENSOR SERIAL NO. OC 3006 SERIAL NO. OC 3006 40 PSIG +/-1 PSIG 40 PSIG +/-1 PSIG TRIP RESET RESET TRIP RESET RESET DATE TEST W TW W .TW W TU DATE TEST ~ W TW W TW' W TW 5/25/90 AR 177.8 176.0 166.6 168.2 - 166.5 168.1 '5/25/90 AR* 164.0 160.6 155.9 156.4 155.9 156.4 AR 177.9 175.9 N/A N/A N/A N/A AR" 164.7161.5 N/A N/A N/A N/A A TEST WAS PERFORMED WITN TNE WATER BATH AND **-**----+ RECALL 8 RATED AT 200*F ---'*- - --
THERM 0WELL STABILIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 197.3 194.7 192.8 193.6 188.6 190.1 FROM 0 TO 60 PSIG. THE SENSOR LEAKED AIR CC 198.2 194.6 192.0 194.0 N/A - N/A AT ALL PRESSURES BELOW 60 PSIG AND NAD A h- VERT SLIGHT LEAK AT 60 PSIG. A TEST WAS PERFORMED WITH THE WATER BATM AND. THERM 0WELL STABILIZED AT 165'F AND THE INLET O pT AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS (D M FROM 0 70 60 PSIG. THE SENSOR NAD No SIGNI- [8 wm , FICANT LEAKS AT ANY PRESSURE. O .
-4
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---_____--=__-ma.-
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t AS-RECEIVED TEST AND CALIBRATION CHECK SUMMART (CONTINUED) TEMPERATURE SENSOR TEMPERATURE SENSOR SERIAL NO. OC 3011 SERIAL NO. OC 3012 40 PSIG +/-1 PSIG 40 PSIG +/-1 PSIG TRIP WESET RESET TRIP *ESET . RESET
........... ........... ........... ........... ........... ....... m .
DATE TEST W TV W TU W TW DATE TEST 'W TW W TW W TW 5/25/90 AR 187.6 184.2 177.9 179.4 176.5 178.1 5/25/90 AR* 164.3 160.8 155.0 155.4 154.2 155.3 AR 189.4 186.0 N/A N/A N/A N/A AR** 162.5 159.5 N/A N/A N/A N/A A TEST WAS PERFORMED WITM THE WATER BATM AND ***** ---- RECALIBRATED AT 200*F - -- ------ THERM 0WELL STABILIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 199.0 195.9 194.6 194.2 188.0 189.5 FROM 0 TO 60 PSIG. THE SENSOR LEAKED AIR CC 199.1 195.9 196.1 195.1 N/A N/A ( AT ALL PRESSURES BELOW 60 PSIC. A TEST WAS PERFORMED WITH THE WATER BATH AND [Q s THERM 0WELL STABILIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS 5h FROM 0 TO 60 PSIG. THE SENSOR MAD SLIGHT ~ jl
=
LEAKAGE AT PRESSURES BELOW 50 PSIC BUT WAS ABLE TO MAINTAIN PRESSURE NEAR THE APPLIED I >3 PRESSURE.
- -9 ZU
#
- TEMPERATURE SENSORS OC 3004, OC 3008, AND 3012 WHICH WERE AT AMBIENT TEMP-ERATURE WERE INSERTED INTO THERM 0 WELLS TMAT WERE STABILIZED AT 165'F.
TEMPERATURE SENSORS OC 3006 AND OC 3012 TRIPPED IN 2 MINUTES, 20 SECONDS AND 3 MINUTES, 35 SECONDS, RESPECTIVELY, AND DID NOT RESET DURING THE 2 HOUR PERIOD At 165'F. TEMPERATURE SENSOR OC 3012 LEAKED BUT WAS ABLE TO MAINTAIN PRESSURE NEAR 60 PSIC.
** TEST WAS PERFORMED WITH THE TEMPERATURE SENSOR COVERS REMOVED.
LEGEND: AR = AS RECE!VED CC = CALIBRATIOil CNECK TW = THERM 0WELL TEMPERATURE (*F) W = WATER BATN TEMPERATURE (*F) U O ra v CY
- O, o y .
A P1 . O
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il a i ATTACIIMENT II i ?!
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INSTRUMENTATION EQUIPMENT SIIEET i l 1 i ' !. i I ii l ' ,i s i 4 s e l '. f I s . f5C. y o:e: . ;g n k, i- ' i 4
- j. INSTRUMENTATION EQUIPMENT SHEET PAGt 1 Of Daft: 05/24/90 JOB ID5BII: 17133-00 TEST Atti: LOCl ftCIIICl&I:I.BILill CD5f0BII: GPC flPtflSf:IILilllLit!
O, IIsfilitif IAI0fACfDitt 50 Dill $ttlALf VfLII BAIGI 1 ACCORACT1 CALDAft CA
.............................................................................................................................LDDI ...........
I PIISSGADGE 3D 25544 85031371 102687 0-150 PSI .251 03/14/90 06/12/90 2 FilSSGADGE 05G 61901 I/A 108413 0-100 PSI !!FS 3 FIRSSCAUGt 04/17/90 07/16/90 OSG I/1 I/A 100761 0-100 PSI 11 04/17/90 07/16/90 4 FIRSSGAOGt ASICI0ff 100 8/A 094949 I-100 PSI !! 5 ftIPIID 04/30/90. 07/27/90 D0 llc 400 47989 011279 -328+15281 1degF 04/18/90 10/15/90 6 PWIPACI/P0f 08tGA 407 1959 094722 32870751sf 187 i DATALOGGtt 04/18/90 10/15/90 TLDit 2240C 2580019 100568 IAfl.5 DIG .02110 8 -C05f8 f!IP 02/26/90 08/24/90 ttstitCH 61011 06015546-120 094517 -17563751f .5% 9 SftAIIPWI 01/31/90 07/30/90 fisn\f 2110 29261 096721 15fDC !!!!G 10' COID STRAll 04/23/90 07/20/90 flSIcf !!!D 34325 000428 Gall 21 11 COIDStilli 04/23/90 07/20/90 f!SIAT 2120 31061 096677 Gall !! 04/26/90 07/25/90 12 fittI0BIfitDIG TLDit 2190A 206 094906 HDLT .03% 03/06/90 06/06/90 13 PitSSIDUCit EBILICf 151140 40776 092587 100 PSIA +-11TS 04/26/90 10/23/90 14 PitSS IDOCit HBILICf 1511AC 40782 092588 100 PSIA 11f5 0(/26/90 10/23/90
-[ 15 PIISSIDDCit IBILICT 151IAC 41073 092586 100 PSIA +-11TS 04/26/90 10/23/90 16 PIllfti Liit 310 8876 104403 IDLT PB 05/24/90 11/20/90 jI l 'l 'i il r !:
i 1 . l . l l flis is to certif; that th above lastronents sere calibrated aslag state of-the-art techniques eith standards those calibration is traceabletothelatlet astltuteofStandardsandfechnology, i l \. IISitDEllfAfl08 y-
- r. .' CitCIID&IICIITIDIf % 2 V/f o r1 a Q.A.
92 PROJECT 02e216
g. p 3,. . j - A v.m.oano.1... sccmncuavictsas snoscaou, i F &f May 29,1990 Reference No.17133B-009 Georgia Power Company 40 Inverness Center Parkway P. O. Box 1295
, Birmingham, Alabama 35201 Attention: Kenneth S. Burr a
Subject:
As-Received Setpoint Determination Testing and Calibration
.] of Calcon,Model A3500-W3 Temperature Sensors '
i
References:
- 1) Georgia Power Company Purchase Order No. 60031-1
- 2) Vogtle Electric Generating Plant, Nuclear Operations, Calcon Pneumatic Temperature Sensor Calibration Procedure No. 22981 '2, Revision 0
- 3) Wyle Laboratories' Test Report 17133-1 L
Dear Mr. Burr:
Six Model A3500-W3 Temperature Sensors (Serial No. OC 3003, OC 3004, OC 3006,
, OC 3008, OC 3001, and OC 3012), previously calibrated at the Vogtle Electric Generating Plant ~ to trip at 2000F, were subjected to As-Received Setpoint 1l Determination Tets as specified in the referenced Vogtle calibration procedure. Dree I .. of the Temperature Sensors (Serial No. OC 3004, OC 3008, and OC 3012) were also recalibrated to 2000F as specified in the Vogtle calibration procedure. Additional tests were performed to determine the effects of low inlet air pressure. De table shown in Attachment I contains a list of tests performed and test results. De test setup was as !
described in Wyle Laboratories' Test Report 17133-1. An Instrumentation Equipment Sheet listing the equipment used for this test is shown in Attachment 11.
! Re As-Received Setpoint Determination Tests revealed that the setpoints were below i the 1960F to 2040F range specified in the Vogtle calibration procedure. De setpoints rhnged from approximately 1620F to 1890F. De tests performed with low inlet air L pressure demonstrated that the Temperature Sensors can leak when the inlet air pressure is low and the Temperature Sensors are at a temperature near their setpoints. ;
The Temperature Sensors that were recalibrated to trip at 2000F had no significant i leaks at low inlet air pressures when the Temperature Sensors were at 1650F. j EX IBIT
\ hywd 411cAv e~f
,g pF0g -
gca J2 0:e= q 7800 Governors C .e . P O Box 07777 untsvme Ata*a-a u a')t 7777 . (205) 837-4411
,.4
- v4 Georgia Power Company.
Reference No.17133B-009
- May 29,1990 .
Page 2
..i
- i. ..
li Should you have any questions or require additional information, please contact the , undersigned.
~
. Sincerely, 3 WYLE LABORATORIES Eastern Operations
- }: 3 1
A
; l Don Smith k {
. wn'k.) Bates
- g, r h
>} Senior Engineer Senior Contracts Administrator 4
Nuclear Environmental Qualification I ' i' [H/7MWH MEttN'2) , . M l M t i Flavous R. Johnson, P.E.
/ )
15{ G. W. Hight l Department Manager Manager, Quality Assurance 1 Nuclear Environmental Qualification i. 4-
/jmk Attachments 1 l
,. 1 1., !
92 FPOJECT ] 028211 !
A'ITACilMENT I TEST
SUMMARY
.I! }i.. 4 1 i l l 92 PROJECT 02B212 i
- - ~ -
r AS-RECEIVED TEST AND CALIBRATION CHECK
SUMMARY
TEMPERATURE SENSOR TEMPERATURE SENSOR SERI AL No. OC 3003 serif.L NO. OC 3004 40 PSIG */-1 PSIG 40 PSIG */ 1 PSIG TRIP RESET RESET TRIP RESET RESET-DATE TEST W TW W TV W TW DATE TEST W TW W TW W TW 5/25/90 AR 178.5 176.4 170.7 172.4 170.7 172.4 5/25/90 AR* 169.1 166.0 160.0 160.3 160.0.160.3 AR 180.0 178.2 N/A N/A N/A N/A AR** 168.3 165.0 N/A N/A N/A N/A A TEST WAS PERFORMED WITN THE WATER BATH AND - ----- - REthtIBRATED AT 200*F + -------- THERM 0WELL STA81LIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 199.8 1 % .5 190.8 192.1 192.0 192.0 FROM 0 TO 60 PSIG. THE SENSOR LEAKED AIR CC 198.7 195.0 190.4 191.3 N/A N/A g AT ALL PRESSURES BELOW 45 PSIG. A TEST WAS PERFORMED WITH THE WATER BATM AND T F THERM 0WELL STABILIZED AT 165'F AND THE INLET
% AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS ii b FROM 0 TO 60 PSIG. THE SENSOR MAD NO SIGNI-
~E FICANT LEAKS AT ANT PRESSURE.
.g R>
1 -e 2O 3 TEMPERATURE SENSOR TEMPERATURE SENSOR SERIAL NO. OC 3006 SERIAL NO. OC 3008
....................................... .................a.....................
40 PS!G */-1 PSIG 40 PSIG +/-1 PSIG TRIP RESET RESET TRIP RESET RESET
........... ........... ........... ........... .......+... ...........
DATE TEST W TW W TW W TW DATE TEST W TW W TW W- TW 5/25/90 AR 177.8 176.0 166.6 168.2 166.5 168.1 5/25/90 AR* 164.0 160.6 155.9 156.' 155.9 156.4 AR 177.9 175.9 N/A N/A N/A N/A AR** 164.7161.5 N/A N/A N/A- N/A A TEST WAS PERFORMED WITN THE WATER BATM AND - -- - - RECAltBRATED AT 200*F -- --- --- THERM 0WELL STA81LIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 197.3 194.7 192.8 193.6 188.6 190.1 FROM 0 TO 60 PSIC. THE SENSOR LEAKED AIR CC 198.2 194.6 192.0 194.0 N/A N/A AT ALL PRESSURES BELOW 60 PSIG AND MAD A h- VERY SLIGHT LEAK AT 60 PSIG. A TEST WAS PERFORMED WITh THE WATER BATM AND. THERM 0WELL STABILIZED AT 165'F AND THE INLET o AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS O T (D T FRON 0 TO 60 PSIG. THE SENSOR MAD NO SIGNI. 3,b FICANT LEAKS AT ANT PRESSURE. um O .
-4
%&= eW Ne ,, e.g . .- - . , . = - = - ~ . - + = *m e. - - %- - e-w+sm-si-+- W**w-> -
--*a= = &-.%
- - ~ . - - - - - - - - - _~_ _ . - - . _ . - - . ._. _ . . . . , , _ - _ __ _ _ . -. . _ _ ._. _ .. .J
- - ~
. _ _ , , . . , _ . a u ~. . -- - -
- ~-
a .: *T!* ' s AS RECEIVED TEST AND CALIBRATION CHECK SUMMART (CONTINUED) TEMPERATURE SENSOR TEMPERATURE SENSOR SERIAL No. OC 3011 SERIAL NO. OC 3012 40 PSIG -
- PSIG 40 PSIG +/-1 PSIG TRIP RESET tET TRIP RESET RESET.
DATE TEST W TW W TW W TW DATE TEST W ~ TV W TW W TW 5/25/90 AR 187.6 184.2 177.9 179.4 176.5 178.1 5/25/90 AR* 164.3 160.8 155.0 155.4 154.2 155.3 AR 189.4 186.0 N/A N/A N/A N/A AR** 162.5 159.5- N/A N/A N/A N/A A TEST WLS PERFORMED WITH THE WATER BATM AND - --- -- RECALIBRATED AT 200*F - -- --- TMERM0WELL STABILIZED AT 165'F AND THE INLET AIR PRESSURE INCREASED IN 5 PSIG INCREMENTS CC 199.0 195.9 194.6 194.2 188.0 189.5 FROM 0 TO 60 PSIG. THE SENSOR LEAKED AIR CC 199.1 195.9 194.1 195.1 N/A N/A g AT ALL PRESSURES BELOW 60 PSIG.
.at A TEST WAS PERFORMED WITN THE WATER BATN AND yQ THERM 0WELL STABILIZED AT 165'F AND THE INLET.
s AIR PRESSURE INCREASED IN 5 PStG INCREMENTS 5h FROM 0 TO 60 PSIG. THE SENSOR NAD SLIGNT j$ LEAKAGE AT PRESSURES BELOW 50 PSIG BUT WAS ABLE TO MAINTAIN PRESSURE NEAR THE APPLIED 9 >3 PRESSURE. 5 as
- TEMPERATURE SENSORS OC 3004, OC 3008, AND 3012 WHICH WERE AT AMBIENT TEMP-ERATURE WERE INSERTED INTO THERM 0 WELLS TNAT WERE STABILIZED-AT 165'F.
TEMPERATURE SENSORS OC 3008 AND OC 3012 TRIPPED IN 2 MINUTES, 20 SECONOS AND 3 MIMJTES, 35 SECONDS, RESPECTIVELT, AND DID NOT RESET DURING THE 2-NOUR PERIOD AT 165'F. TEMPERATUstE SENSOR OC 3012 LEAKED SUT WAS AOLE TO MAINTAIN PRESSURE NEAR 60 PSIG.
** TEST WAS PERFORMED WITN THE TEMPERATURE SENSOR COVERS REMOVED.
LEGEND: AR = AS RECEIVED CC = CALIBRATION CNECK TW = THERM 0WELL TEMPERATURE ('F) W = WATER BATM TEMPERATURE (*F) O C f*T CD r O, b
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, INSTRUMENTATION EQUIPMENT SHEET Pitt 1 Of Daft: 05/24/90 JOB RUBBit: 17133-00 ftStAttA:LOCA TICIllCIAI:1.BILfll COSf0 pit: GPC f!PIftsf:IILIABILiff D. IRSftBull? IA10fACf0tti 50DILI Sit!AL8 VfLI9 tilGII ACCURACT1 CALDAft CALDUI l .......................................................................................................................................
1 FIISSGA9CI 3D 25544 85031375 102887 0-150 PSI .255 03/14/90 06/12/90 2 PIISSCADGE USG 6 IICI I/A 108413 0-100 PSI !!15 04/17/90 07/16/90 3 PitSS CADGI OSG 3/A I/A 100761 0-100 PSI 4 PtBSSGAOGt 11 H/lf/90 07/16/90 ASICR0ff 100 I/A 094H9 0-100 PSI It H/30/90 07/27/90 5 ftEPllD D0 llc 400 0 989 011279 -328+752:T 1desi H/ll/90 10/15/90 6 PWIPACI/P07 09tGA 401 1959 09022 -328f0fitti 187 f D&fALOGGIt 04/18/90 10/15/90 TLHI 2240C 2580019 100568 tiff.5 DIG .0211D 02/26/90 08/24/90 8 COIft f!BP llSIAICI 61011 06015546120 OH517 -175'3751f .51 01/31/90 07/30/90 9 SftAIB PNt flStAT 2110 29261 096721 15fDC lttIG 04/23/90 07/20/90 10' COID Sflill flSilf 2120 34325 00H28 GA!I 21 H/23/90 07/20/90 11 COIDSflill IISIAT !!!D 31061 096677 Gill 21 04/26/90 07/25/90 12 fitRB0ElfftDIG FLUtt 2190A 208 OH906 IULT .031 03/08/90 06/06/90 13 PitSS1D0081 BBILICf 1511AC 40176 092587 100 PSIA +-13IS H/26/90 10/23/90 14 PRISSIDUCII HBILICf 15111C 40782 092588 100 PSIA !!TS H/26/90 10/23/90 15 FIISSIDOClt BBILICf 1511AC 41073 092586 100 PSIA +-15FS H/26/90 10/23/90 16 FIIIfft L!At 310 8876 10H03 BOLT PH 05/24/90 11/20/90 l l 1: 1 i I This is to certiff that its above lastruments sere calibrated usist state-of-the-art technipes alth standards those calibration is traceabletothelatles .astituteofStandardsandTechnology. IISTRUltifAfl0B. v-
- r. .' ! CHICIIDLIICIlf!DBf % s~ 2 V/ta r, a QA. D 92 PROJECT 028216
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