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{{#Wiki_filter:REQUL RY INFORNATION DISTR IBUTI'YBTEN (R IDB)I ACCESSION NBR: 8705180101 DOC.DATE: 87/05/12 NOTARIZED:
{{#Wiki_filter:REQUL     RY INFORNATION DISTR IBUTI         'YBTEN (R IDB)
NO FACIL: 50-400 Sheav on Harv is Nucleav Pouer Plant>Unit 1>Carolina AUTH.MANE AUTHOR AFFILIATION HUDSON>O.N.Cav olina Power 5 Ligh+Co.WATSON>R.A.Cav olina Power 5 Ligh+Co.RECIP.NANE" RECIPIENT AFFILIATION DOCKET¹05000400 05000400
I ACCESSION NBR: 8705180101           DOC. DATE: 87/05/12       NOTARIZED: NO           DOCKET  ¹ FACIL: 50-400 Sheav on Harv is Nucleav Pouer Plant> Unit 1> Carolina                   05000400 AUTH. MANE             AUTHOR AFFILIATION HUDSON> O. N.         Cav olina Power 5 Ligh+ Co.
WATSON> R. A.         Cav olina Power 5 Ligh+ Co.
RECIP. NANE     "
RECIPIENT AFFILIATION


==SUBJECT:==
==SUBJECT:==
LER 87-021-00:
LER 87-021-00: on 870414> circulating water sos flow to main condensev'     estv icted v'esul ting in high condensate temps> +v'ip of both feedwatev'v ains 5 manual "tv ip of tuv'bine 5 v'eac+ov'.
on 870414>circulating water sos flow to main condensev' estv icted v'esul ting in high condensate temps>+v'ip of both feedwatev'v ains 5 manual"tv ip of tuv'bine 5 v'eac+ov'.
Caused bg debris on pump sue+ion screens. W/870512 I tv'.
Caused bg debris on pump sue+ion screens.W/870512 I tv'.DISTRIBUTION CODE: IE22D COPIES RECEIVED: LTR g ENCL>SIZE: TITLE: 50.73 Licensee Event Report (LER)>Incident Rpt>etc.NOTES: Application for pev mit v enewal f iled.REC IP I ENT ID CODE/NAI'IE PD2-1 LA BUCKLEY B INTERNAL: ACRS NICHELSON AEOD/DOA AEOD/DBP/TPAB NRR/DEBT/ADE NRR/DEST/CEB NRR/DEBT/ICSB NRR/DEBT/NTB NRR/DEBT/RBB NRR/DLPG/HFB NRR/DOEA/EAB NRR/DREP/RAB N/ILRB REG FILE 02 RQN2 FILE 01 EXTERNAL: EQhQ GROH N LPDR NBIC HARRIS>J COP I EB LTTR EI'CL 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 RECIPIENT ID CODE/NAI'IE PD2-1 PD*CRB NOELLER AEOD/DSP/ROAB DEDRO NRR/DEST/ADS MRR/DEST/ELB NRR/DEBT/NEB NRR/DEST/PSB MRR/DEST/SGB NRR/DLPG/GAB NRR/DREP/EPB NRR/DREP/RPB NRR/PMAS/PTSB RES SPEIS>T H ST LOBBY WARD NRC PDR NSIC NAYS>G CO~IES LT TR El'C L 1 2 2 2 2 1 1 1 0 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 TOTAL NUNBER OF COPIES REQUIRED: LTl R 43 ENCL 41 NRC Form 355 194)3)LICENSEE EVENT REPORT (LER)UA.NUCLEAR REGULATORY COMMISSION APPROVED OMB NO.31504(04 EXPIRES: 5/31/SS FACILITY NAME (I)Shearon Harris, Unit 1 DOCKET NUMBER (2)PAGE 3 0 s 0 o o40 OioF04 TITLE (4)Reactor Trip-Loss of Feedwater; Cooling Tower Fill Material in Condenser EVENT DATE (5)LER NUMBER (6)SEQUENTIAL Rm NVMSER?7:I MONTH DAY YEAR YEAR?@j REPORT DATE (7)YEAR MONTH DAY NUMBER DOCKET NUMBER(S)0 5 0 0 o FACILITY NAMES OTHER FACILITIES INVOLVED (5)04 14 878 7 0 2 1 051 2 8 7 0 5 0 0 0 OPERATING MODE (0)POWER LEVEL uo)8 7 jpj$:<" N"'5" 20.402(b)20AOS(e)(1)(I)20.405 (e)(I)(4)20AOS(s)(I)(ill)20AOS(s)(I)(lr)20.405(~)(I)(v)20.405(c)SOM(c)(1)S0.35(c)(2)50.73(e)(2)(I)50.73(e)(2)(II)50.7 3(s)(2)(III)LICENSEE CONTACT FOR THIS LER (12)50.73(s)(2)llv)50.73(e)(2)(v)50.73(e)(2)(rll)50.73(e)(2)(rill)(A)50.73(e)(2)(vill)(5)50.73(e)(2)(s)THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CF R (II ICheck one or more of tne fotforffnff (11)73.7101)73.71(c)OTHER ISpeclfy in Abstrsct below end In Text, NIIC Form BBBA I NAME 0.N.Hudson 0 la o AREA CODE TELEPHONE NUMBER COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)CAUSE SYSTEM COMPONENT MANVFAC.TVRER 4!%B~WN CAUSE SYSTEM COMPONENT MANU FAG TURER''"@coal v'PORTABLE TO NPRDS".K~!SUPPLEMENTAL REPORT EXPECTED (14)YEs Iff ym, complete ExpfcTED$(IBEtlsslDN DATEI ABsTRAcT ILlmlt to fcoo speces, I e., epproxlmetefy fifteen slnpreepsce typewr/rten ffnNI (15)EXPECTED SUBMISSION DATE US)MONTH DAY YEAR On April 14, 1987, the Shearon Harris Nuclear Power Plant was operating in Mode 1 at approximately 87X reactor power.Around 1800, during the process of cleaning the circulating water pump suction screens, debris from the cooling tower basin entered the circulating water system and restricted flow to the main condenser.
DISTRIBUTION CODE: IE22D COPIES RECEIVED: LTR g ENCL >                   SIZE:
Condensate temperatures rose rapidly and led to a trip of both condensate pumps due to high condensate temperature.
TITLE: 50. 73 Licensee Event Report (LER) Incident Rpt> etc.
This resulted in the loss of both feedwater trains and, consequently, a manual trip of the turbine and reactor at 1830 on April 14.Following plant shutdown, all visible debris was removed from accessible areas.The plant was returned to service at approximately 1500 on April 15, 1987.8705180101 870512 PDR ADOCK 05000000 8 PDR NRC Form 355 194)3)
                                                        >
NRC Form 366A (983)LICENSE EVENT REPORT (LER)TEXT CONTIN ATION UrL NUCLEAR REGULATOAY COMMISSION APPROVED OMB NO.3150-0104 EXPIRES: 8/31/88 FACILITY NAME (1)DOCKET NUMBER (2)YEAR LER NUMBER (6)@%i SEOUENTIAI.
NOTES: Application for       pev mit v enewal   f iled.                             05000400 REC IP I ENT         COP I EB              RECIPIENT        CO~IES ID CODE/NAI'IE         LTTR EI'CL          ID CODE/NAI'IE  LT TR El'C L PD2-1 LA                   1              PD2-1 PD                    1 BUCKLEY B                  1      1 INTERNAL: ACRS NICHELSON               1      1      *CRB NOELLER          2      2 AEOD/DOA                   1      1      AEOD/DSP/ROAB        2      2 AEOD/DBP/TPAB               1      1      DEDRO                1      1 NRR/DEBT/ADE               1      0      NRR/DEST/ADS          1      0 NRR/DEST/CEB                1      1      MRR/DEST/ELB          1 NRR/DEBT/ICSB                       1      NRR/DEBT/NEB          1      1 NRR/DEBT/NTB               1              NRR/DEST/PSB          1 NRR/DEBT/RBB                       1      MRR/DEST/SGB NRR/DLPG/HFB               1      1      NRR/DLPG/GAB          1 NRR/DOEA/EAB                               NRR/DREP/EPB          1      1 NRR/DREP/RAB               1              NRR/DREP/RPB          2      2 N           /ILRB                   1      NRR/PMAS/PTSB        1      1 REG   FILE         02       1      1      RES SPEIS> T          1      1 RQN2      FILE 01                  1 EXTERNAL: EQhQ GROH N                 5      5      H  ST LOBBY WARD            1 LPDR                       1      1      NRC PDR              1      1 NBIC HARRIS> J             1               NSIC NAYS> G          1     1 TOTAL NUNBER OF COPIES REQUIRED:            LTl R      43  ENCL    41
re: NUMSER i~oN REV/S/ON T~>rd NUMSER PAGE (3)TEXT/cameo<<>>co/4/r//roo/t, rrro//I/or>>/HRC Arm 35549/(IT)0 5 0 0 0 OF DESCRIPTION OF EVENT On April 14, 1987, the Shearon Harris Nuclear Mode 1 at approximately 87X power.All three operation.
 
Circulating water pump'A'ad an differential pressure, and a Work Request was clean the pump screens.Power Plant was operating in circulating water pumps were in elevated suction screen issued at 1520 on April 14 to The circulating water pumps have stationary vertical screens to keep debris from the cooling tower basin out of the pump intakes.Two suction screen positions (inner and outer)are available at each pump bay.The inservice screen is typically installed in the outer location (farthest from the pump).However, in this case, the screens were installed in the inner location.At approximately 1800 on April 14, work was in progress to clean the suction screens.The screens must be removed for cleaning.The affected pump was not shut down when the screen was removed because full circulating water flow was required.A spare screen had been installed in the outer position serving the southern bay of pump'A'o start the cleaning process.As the debris-laden inner screen was removed for cleaning, most of the trapped debris fell into the bay.The small trough attached to the bottom of the screen did not accommodate the large amount of material present.The fallen debris was immediately drawn into circulating water pump'A'nd was pumped to the condenser.
NRC Form 355                                                                                                                                        UA. NUCLEAR REGULATORY COMMISSION 194)3)
At approximately 1825, condensate pump high temperature alarms were received in the Main Control Room.The operators then observed a condensate temperature rise from about 127 to 130'F within one minute.Condensate pump'B'ubsequently tripped due to high condensate temperature at approximately 1829.This caused a loss of the'B'eedwater train and initiated an automatic turbine runback and control rod insertion.
APPROVED OMB NO. 31504(04 EXPIRES: 5/31/SS LICENSEE EVENT REPORT (LER)
Condensate pump'A'ripped due to high condensate temperature approximately 10 to 15 seconds later.This caused a loss of the'A'eedwater train and a loss of main feedwater flow.The reactor and turbine were manually tripped at 1830 due to the loss of both feedwater trains.A normal recovery from the trip ensued.Auxiliary feedwater automatically started and was used to maintain steam generator levels until a feed system could be restored.Following the plant shutdown, a debris removal effort was initiated.
FACILITY NAME (I)                                                                                                                        DOCKET NUMBER (2)                              PAGE 3 Shearon        Harris, Unit                        1                                                                               0    s    0    o      o40 OioF04 TITLE (4)
The condenser waterbox was entered for inspection and cleaning.The amount of debris removed was sufficient to cause significant flow reduction.
Reactor Trip                Loss            of Feedwater; Cooling Tower                              Fill Material in                  Condenser EVENT DATE (5)                        LER NUMBER (6)                          REPORT DATE (7)                        OTHER FACILITIES INVOLVED (5)
Concurrently, the circulating water pump suction screens were removed, cleaned, and reinstalled in the outer screen locations.
MONTH                                          SEQUENTIAL Rm                                DAY      YEAR          FACILITYNAMES                            DOCKET NUMBER(S)
Approximately 100 cu.ft.of debris was removed from the condenser.
DAY    YEAR      YEAR      ?@j      NVMSER    ?7:I NUMBER MONTH 0  5    0    0  o 04 14 878                            7        0        2  1                 051                2 8 7                                                      0  5    0    0  0 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CF R (II ICheck one or more                  of tne fotforffnff (11)
The circulating water system was then restarted to flush material to the waterbox.The waterbox was then recleaned to remove as much residual debris as possible.Visible debris was removed from accessible areas of the cooling tower basin.NRC FORM 366A$4)3)*U,S.GPO:1988%
MODE (0)                      20.402(b)                                  20.405(c)                          50.73(s) (2) llv)                              73.7101)
824 538/455 NRC Form 366A (94LT)LICENS EVENT REPORT (LER)TEXT CONTIN ATION U.S.NUCLEAR REGULATORY COMMISSION APPROVED OMB NO.3(50&104 EXPIRES: 8/31/88 FACILITY NAME (1)DOCKET NUMBER (21 YEAR LER NUMBER (6)j"=8<SEQUENTIAL N NUMBER/&i'EVISION
SOM(c) (1)                                                                         73.71(c)
'.4C NUMBER PAGE (3)Shearon Harris Unit 1 TEXT/SmrFF EPoco lr t)rl/rkFIL IIFF/I/o/oo/NRC Fonrr 38543/117) o s o o o 40 87-0 2 1-0 0 03 OFO 4 DESCRIPTION OF EVENT (continued)
              '5 POWER                            20AOS(e)(1) (I)                                                               50.73(e) (2) (v)
In addition, selected heat exchangers in the normal service water system were inspected for debris.No debris was found in the air compressor
LEVEL uo)                             20.405 (e) (I ) (4)                       S0.35(c) (2)                       50.73(e) (2) (rll)                             OTHER ISpeclfy in Abstrsct 8 "7                                                                                                                                            below end In Text, NIIC Form
'B'ntercooler, and about two handfuls of debris was removed from the Waste Processing Building nonessential services chilled water system chiller (WC-3)heat exchanger.
:<" N"                          20AOS(s) (I ) (ill)                                                           50.73(e) (2) (rill)(A)                         BBBAI jpj$                                                                            50.73(e ) (2) (I) 20AOS(s ) (I ) (lr)                       50.73(e) (2) (II)                   50.73(e) (2) (vill)(5) 20.405( ~ ) (I ) (v)                       50.7 3(s) (2) (III)                 50.73(e) (2) (s)
The plant was returned to service at approximately 1500 on April 15, 1987.CAUSE An inspection of the cooling tower indicated that the debris was primarily plastic fill material used in the tower to facilitate cooling water distribution.
LICENSEE CONTACT FOR THIS LER (12)
The fill material is a corrugated plastic sheet.(See attached sketch.)The returning circulating water is distributed to the spray nozzles and spray headers by means of concrete flumes.Seals connecting various parts of the flumes had failed and the leaking water was impinging directly on the plastic fill material.This caused the fill material to break up and fall into the cooling tower basin.This debris had collected on the circulating water pump suction screens.In addition, the inservice screens were in the wrong location (inner position), the Work Request for cleaning the screens did not specify sequential instructions for cleaning the screens, and screen cleaning procedures were not available.
NAME                                                                                                                                                          TELEPHONE NUMBER AREA CODE
The large amount of material on the screens was below the water line and could not be seen until the screens were lifted.When the screens were lifted for cleaning, the debris fell into the bay and since there was no backup screen, the material was sucked into the running pump.An engineering evaluation of the cooling tower fill material damage was conducted.
: 0. N. Hudson 0                                            la o COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)
The evaluation indicated that the damage to the cooling tower is approaching its limit, and significant additional fill damage is not expected.Tower performance is expected to be degraded;and a performance monitoring program for the cooling tower will quantify the available capacity of the tower.The normal service water (NSW)system also takes suction from the cooling tower.However, the pumps use a separate intake from the cooling tower basin.The NSW pumps'ischarge is also equipped with a self-cleaning strainer.The NSW supplies water to the Turbine Building, Waste Processing Building, and is the normal supply to the emergency service water system.As stated above, small amounts of debris were found in components serviced by NSW.As a result, a program will be developed to monitor heat exchangers serviced by NSW and ESW.NRC FORM SESA (94)3)4 U.B.GPO.1986 D624 538/455 NRC Form 366A (94)3)LICENS EVENT REPORT (LER)TEXT CONTINUATION U.S.NUCLEAR REGULATORY COMMISSION APPROVED OMB NO.3150-0104 EXPIRES: 8/31/68 FACILITY NAME I'l DOCKET NUMBER (2)LER NUMBER (6)yEAR gg SEQUENT/AL g@REVISION i@NUMBER':: NUMSErr PAGE 13)Shearon Harris Unit 1 TEXT/Hmao 4Poco JI/99rr)a/, INo/I/orro/HRC Form 3/F/AS)(17)o s o o o 4 8 7 2 1 0 OF 0 4 ANALYSIS This event is being reported in accordance with lOCFR50.73(a)(2)(iv) due to manual actuation of the Reactor Protection System.There were no safety consequences as a result of this event.All systems functioned as required, and the plant was shut down safely.CORRECTIVE ACTIONS In summary, the following corrective actions were taken or are planned.1.Visible debris was removed from accessible areas.2.The circulating water pump suction screens were placed in the outer screen locations.
                                                                                                                                                                                  ''" @coal v COMPONENT              MANVFAC.                                                       SYSTEM  COMPONENT MANUFAG                                        'PORTABLE CAUSE    SYSTEM                                TVRER                                                  CAUSE                                    TURER            TO NPRDS 4!%                                                                                              ".K~!
3.Circulating water pump suction screen cleaning procedures have been developed and implemented.
B~WN SUPPLEMENTAL REPORT EXPECTED (14)                                                                                 MONTH      DAY      YEAR EXPECTED SUBMISSION DATE US)
4.The cooling tower was subsequently repaired in a May outage.5.A program has been developed and implemented to monitor the performance of critical plant heat exchangers that are serviced by normal service water either via NSW or ESW.O/RC FORM 366A (94)3)*U.S.GPO:1986.0 624 538/455 WARt1 AIR OUTLET WARi1 AIR ttt t DRIFT ELININATOR SPRAY N022LE.D HOT WATER PVC FILL o o a oo o oo o o o'o'o COOL AIR INLET 365 F T.DIAMETER~COOLED WATER FALLS TO BASIN BELOW COOL AIR NATURAL DRAFT COOL I NG TOWER 0 C~I Carolina Power 8 Light Company HARRIS NUCLEAR PROJECT P.O.Box 165 New Hill, NC 27562 NAY 32 1987 File Number.SHF/10-13510C Letter Number'HO-870425 (0)U.S.Nuclear Regulatory Commission ATTN: NRC Document Control Desk Washington, DC 20555 SHEARON HARRIS NUCLEAR POWER PLANT UNIT 1 DOCKET NO.50-400 LICENSE NO.NPF-63 LICENSEE EVENT REPORT 87-021"00 Gentlemen.'n accordance with Title 10 to the Code of Federal Regulations, the enclosed Licensee Event Report is submitted.
YEs Iffym, complete ExpfcTED $ (IBEtlsslDN DATEI ABsTRAcT ILlmlt to fcoo    speces, I e., epproxlmetefy fifteen slnpreepsce typewr/rten ffnNI (15)
This report fulfills the requirement for a written report within thirty (30)days of a reportable occurrence and is in accordance with the format set forth in NUREG-1022, September, 1983.Very truly yours, R.A.Watson Vice President Harris Nuclear Project RAW:skm Enclosure cc.'Dr.J.Nelson Grace (NRC-RII)Mr.B.Buckley (NRR)Mr.G.Maxwell (NRC-SHNPP)MEM/HO-8704250/PAGE 1/OS1}}
On  April          14, 1987, the Shearon Harris Nuclear Power Plant was operating in Mode      1    at approximately 87X reactor power. Around 1800, during the process of cleaning the circulating water pump suction screens, debris from the cooling tower basin entered the circulating water system and restricted flow to the main condenser.                           Condensate temperatures rose rapidly and led to a trip of both condensate pumps due to high condensate temperature.                                                                    This resulted in the loss of both feedwater trains and, consequently, a manual trip of the turbine and reactor at 1830 on April 14. Following plant shutdown, all visible debris was removed from accessible areas. The plant was returned to service at approximately 1500 on April 15, 1987.
8705180101                    870512 PDR        ADOCK              05000000 8                                            PDR NRC Form 355 194)3)
 
UrL NUCLEAR REGULATOAY COMMISSION NRC Form 366A (983)
LICENSE      EVENT REPORT (LER) TEXT CONTIN ATION                                APPROVED OMB NO. 3150-0104 EXPIRES: 8/31/88 FACILITYNAME (1)                                                          DOCKET NUMBER (2)                  LER NUMBER (6)                            PAGE (3)
YEAR  @%i SEOUENTIAI. i~oN REV/S/ON re:  NUMSER    T~>rd NUMSER
      /cameo 0  5  0  0    0                                                                OF TEXT          <<>>co  /4 /r//roo/t, rrro //I/or>>/HRC Arm 35549/ (IT)
DESCRIPTION OF EVENT On    April            14, 1987, the Shearon Harris Nuclear Power Plant was operating in Mode 1            at approximately 87X power. All three circulating water pumps were                                                in operation. Circulating water pump                            'A'ad      an elevated suction screen differential pressure, and a Work Request was issued at 1520 on April 14 to clean the pump screens.
The      circulating water pumps have stationary vertical screens to keep debris from the cooling tower basin out of the pump intakes. Two suction screen positions (inner and outer) are available at each pump bay. The inservice screen is typically installed in the outer location (farthest from the pump). However, in this case, the screens were installed in the inner location. At approximately 1800 on April 14, work was in progress to clean the suction screens.                          The screens must be removed for cleaning.                  The affected pump was not shut down                          when the screen    was    removed    because    full  circulating water flow was required. A spare screen had been installed in the outer position serving the southern bay of pump                               'A'o      start the cleaning process.
As the debris-laden inner screen was removed                                  for cleaning, most of the trapped debris fell into the bay. The small trough attached to the bottom of the screen did not accommodate the large amount of material present.                                          The fallen debris was immediately drawn into circulating water pump                                    'A'nd      was      pumped to the condenser.
At approximately 1825, condensate pump high temperature alarms were received in the Main Control Room. The operators then observed a condensate temperature rise from about 127 to 130'F within one minute. Condensate pump
                'B'ubsequently tripped due to high condensate temperature at approximately 1829. This caused a loss of the 'B'eedwater train and initiated an automatic turbine runback and control rod insertion. Condensate pump due to high condensate temperature approximately 10 to 15 seconds
                                                                                                                                    'A'ripped later. This caused a loss of the 'A'eedwater train and a loss of main feedwater flow. The reactor and turbine were manually tripped at 1830 due to the loss of both feedwater trains. A normal recovery from the trip ensued.
Auxiliary feedwater automatically started and was used to maintain steam generator levels until a feed system could be restored.
Following the plant shutdown, a debris removal effort was initiated. The condenser waterbox was entered for inspection and cleaning. The amount of debris removed was sufficient to cause significant flow reduction.
Concurrently, the circulating water pump suction screens were removed, cleaned, and reinstalled in the outer screen locations. Approximately 100 cu.
ft. of debris was removed from the condenser. The circulating                                        water system waterbox      was then was then restarted to flush                          material  to  the    waterbox. The recleaned to remove as much residual                          debris      as  possible.     Visible      debris              was removed from accessible areas of the cooling                                tower  basin.
NRC FORM 366A
                                                                                                                                              *U,S.GPO:1988% 824 538/455
  $ 4)3)
 
NRC Form 366A                                                                                                                  U.S. NUCLEAR REGULATORY COMMISSION (94LT)
LICENS            EVENT REPORT (LER) TEXT CONTIN ATION                                          APPROVED OMB NO. 3(50&104 EXPIRES: 8/31/88 FACILITY NAME (1)                                                      DOCKET NUMBER (21                  LER NUMBER (6)                                  PAGE (3)
YEAR N j"=8< SEQUENTIAL /&i'EVISION NUMBER                '.4C NUMBER Shearon      Harris Unit                1                          o  s  o  o    o  40      87 0            2                1  0        0    03    OFO      4 TEXT /SmrFF EPoco lr t)rl/rkFIL IIFF /I/o/oo/NRC Fonrr 38543/117)
DESCRIPTION OF EVENT                          (continued)
In addition, selected heat exchangers in the normal service water system were inspected for debris. No debris was found in the air compressor and about two handfuls of debris was removed from the Waste                'B'ntercooler, Processing Building nonessential services chilled water system chiller (WC-3) heat exchanger.
The       plant        was     returned to service at approximately                1500 on  April 15,                      1987.
CAUSE An    inspection of the cooling tower indicated that the debris was primarily plastic fill material used in the tower to facilitate cooling water distribution. The fill material is a corrugated plastic sheet. (See attached sketch.) The returning circulating water is distributed to the spray nozzles and spray headers by means of concrete flumes.                                   Seals connecting various parts of the flumes had failed and the leaking water was impinging directly on the plastic            fill      material. This caused the              fill into the cooling tower basin. This debris had collected on the circulating material to break up and                        fall water          pump      suction screens.
In addition, the inservice screens were in the                                wrong location (inner position), the Work Request for cleaning the screens did not specify sequential instructions for cleaning the screens, and screen cleaning procedures were not available. The large amount of material on the screens was below the water line and could not be seen until the screens were lifted. When the screens were lifted for cleaning, the debris fell into the bay and since there was no backup screen, the material was sucked into the running            pump.
An    engineering evaluation of the cooling tower conducted. The evaluation indicated that the damage to the cooling tower is fill  material damage was approaching its limit, and significant additional expected. Tower performance is expected to be degraded; and a performance fill  damage is not monitoring program for the cooling tower will quantify the available capacity of the tower.
The normal                service water (NSW) system also takes suction from the cooling tower.             However, the pumps use a separate intake from the cooling tower basin.             The    NSW    pumps'ischarge          is also equipped with        a  self-cleaning strainer.                The NSW supplies water to the Turbine Building, Waste Processing Building,               and is the normal supply to the emergency service water system.                                                  As stated above, small                        amounts  of debris were found in components serviced by NSW.          As a      result,         a  program  will be developed to monitor heat exchangers serviced by                NSW    and ESW.
NRC FORM SESA                                                                                                                                    4 U.B.GPO.1986 D624 538/455 (94)3)
 
NRC Form 366A                                                                                                        U.S. NUCLEAR REGULATORY COMMISSION (94)3)
LICENS            EVENT REPORT (LER) TEXT CONTINUATION                                APPROVED OMB NO. 3150-0104 EXPIRES: 8/31/68 FACILITYNAME I'l                                                          DOCKET NUMBER (2)                LER NUMBER (6)                    PAGE 13) yEAR gg i@ SEQUENT/AL NUMBER    '::
g@ REVISION NUMSErr Shearon Harris Unit                    1                                o  s  o  o    o 4        8 7          2  1        0                OF    0 4 TEXT /Hmao 4Poco JI /99rr)a/, INo  /I/orro/HRC Form 3/F/AS) (17)
ANALYSIS This event is being reported in accordance with lOCFR50.73(a)(2)(iv) due to manual        actuation of the Reactor Protection System.
There were no safety consequences                              as a   result of this event.          All  systems functioned as required, and                           the plant was shut down safely.
CORRECTIVE ACTIONS In  summary,          the following corrective actions were taken or are planned.
: 1.       Visible debris                was removed        from accessible        areas.
: 2.       The      circulating water                pump  suction screens were placed in the outer screen        locations.
: 3.        Circulating water                    pump    suction screen cleaning procedures have been developed and implemented.
: 4.        The      cooling tower              was  subsequently repaired in          a May  outage.
: 5.        A    program has been developed and implemented to monitor the performance of    critical plant heat exchangers that are serviced by normal service water      either via            NSW    or  ESW.
O/RC FORM 366A                                                                                                                    *U.S.GPO:1986.0  624 538/455 (94)3)
 
WARt1 AIR                            WARi1 AIR OUTLET ttt            t DRIFT ELININATOR SPRAY N022LE
                                                                                          .D HOT WATER PVC FILL o       o a          oo oo o  o o
o      '    o'o
                          ~ COOLED WATER COOL AIR COOL AIR                  FALLS TO BASIN BELOW INLET 365 F T. DIAMETER NATURAL DRAFT COOL I NG TOWER
 
0 C~I Carolina Power 8 Light Company HARRIS NUCLEAR PROJECT P.O. Box 165 New  Hill, NC  27562 NAY  32  1987 File Number. SHF/10-13510C Letter Number'HO-870425 (0)
U.S. Nuclear Regulatory Commission ATTN:            NRC Document Control Desk Washington, DC 20555 SHEARON HARRIS NUCLEAR POWER PLANT      UNIT 1 DOCKET NO. 50-400 LICENSE NO. NPF-63 LICENSEE EVENT REPORT 87-021"00 Gentlemen.'n accordance with Title 10 to the Code of Federal Regulations, the enclosed Licensee Event Report is submitted. This report fulfills the requirement for a written report within thirty (30) days of a reportable occurrence and is in accordance with the format set forth in NUREG-1022, September, 1983.
Very  truly yours, R. A. Watson Vice President Harris Nuclear Project RAW:skm Enclosure cc.        'Dr. J. Nelson  Grace (NRC RII)
Mr. B. Buckley (NRR)
Mr. G. Maxwell (NRC SHNPP)
MEM/HO-8704250/PAGE 1/OS1}}

Revision as of 02:43, 22 October 2019

LER 87-021-00:on 870414,circulating Water Sys Flow to Main Condenser Restricted,Resulting in High Condensate Temps,Trip of Both Feedwater Trains & Manual Trip of Turbine & Reactor. Caused by Debris on Pump Suction screens.W/870512 Ltr
ML18022A511
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 05/12/1987
From: Hudson O, Watson R
CAROLINA POWER & LIGHT CO.
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
HO-870425-(O), LER-87-021, LER-87-21, NUDOCS 8705180101
Download: ML18022A511 (7)


Text

REQUL RY INFORNATION DISTR IBUTI 'YBTEN (R IDB)

I ACCESSION NBR: 8705180101 DOC. DATE: 87/05/12 NOTARIZED: NO DOCKET ¹ FACIL: 50-400 Sheav on Harv is Nucleav Pouer Plant> Unit 1> Carolina 05000400 AUTH. MANE AUTHOR AFFILIATION HUDSON> O. N. Cav olina Power 5 Ligh+ Co.

WATSON> R. A. Cav olina Power 5 Ligh+ Co.

RECIP. NANE "

RECIPIENT AFFILIATION

SUBJECT:

LER 87-021-00: on 870414> circulating water sos flow to main condensev' estv icted v'esul ting in high condensate temps> +v'ip of both feedwatev'v ains 5 manual "tv ip of tuv'bine 5 v'eac+ov'.

Caused bg debris on pump sue+ion screens. W/870512 I tv'.

DISTRIBUTION CODE: IE22D COPIES RECEIVED: LTR g ENCL > SIZE:

TITLE: 50. 73 Licensee Event Report (LER) Incident Rpt> etc.

>

NOTES: Application for pev mit v enewal f iled. 05000400 REC IP I ENT COP I EB RECIPIENT CO~IES ID CODE/NAI'IE LTTR EI'CL ID CODE/NAI'IE LT TR El'C L PD2-1 LA 1 PD2-1 PD 1 BUCKLEY B 1 1 INTERNAL: ACRS NICHELSON 1 1 *CRB NOELLER 2 2 AEOD/DOA 1 1 AEOD/DSP/ROAB 2 2 AEOD/DBP/TPAB 1 1 DEDRO 1 1 NRR/DEBT/ADE 1 0 NRR/DEST/ADS 1 0 NRR/DEST/CEB 1 1 MRR/DEST/ELB 1 NRR/DEBT/ICSB 1 NRR/DEBT/NEB 1 1 NRR/DEBT/NTB 1 NRR/DEST/PSB 1 NRR/DEBT/RBB 1 MRR/DEST/SGB NRR/DLPG/HFB 1 1 NRR/DLPG/GAB 1 NRR/DOEA/EAB NRR/DREP/EPB 1 1 NRR/DREP/RAB 1 NRR/DREP/RPB 2 2 N /ILRB 1 NRR/PMAS/PTSB 1 1 REG FILE 02 1 1 RES SPEIS> T 1 1 RQN2 FILE 01 1 EXTERNAL: EQhQ GROH N 5 5 H ST LOBBY WARD 1 LPDR 1 1 NRC PDR 1 1 NBIC HARRIS> J 1 NSIC NAYS> G 1 1 TOTAL NUNBER OF COPIES REQUIRED: LTl R 43 ENCL 41

NRC Form 355 UA. NUCLEAR REGULATORY COMMISSION 194)3)

APPROVED OMB NO. 31504(04 EXPIRES: 5/31/SS LICENSEE EVENT REPORT (LER)

FACILITY NAME (I) DOCKET NUMBER (2) PAGE 3 Shearon Harris, Unit 1 0 s 0 o o40 OioF04 TITLE (4)

Reactor Trip Loss of Feedwater; Cooling Tower Fill Material in Condenser EVENT DATE (5) LER NUMBER (6) REPORT DATE (7) OTHER FACILITIES INVOLVED (5)

MONTH SEQUENTIAL Rm DAY YEAR FACILITYNAMES DOCKET NUMBER(S)

DAY YEAR YEAR  ?@j NVMSER ?7:I NUMBER MONTH 0 5 0 0 o 04 14 878 7 0 2 1 051 2 8 7 0 5 0 0 0 OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREMENTS OF 10 CF R (II ICheck one or more of tne fotforffnff (11)

MODE (0) 20.402(b) 20.405(c) 50.73(s) (2) llv) 73.7101)

SOM(c) (1) 73.71(c)

'5 POWER 20AOS(e)(1) (I) 50.73(e) (2) (v)

LEVEL uo) 20.405 (e) (I ) (4) S0.35(c) (2) 50.73(e) (2) (rll) OTHER ISpeclfy in Abstrsct 8 "7 below end In Text, NIIC Form

<" N" 20AOS(s) (I ) (ill) 50.73(e) (2) (rill)(A) BBBAI jpj$ 50.73(e ) (2) (I) 20AOS(s ) (I ) (lr) 50.73(e) (2) (II) 50.73(e) (2) (vill)(5) 20.405( ~ ) (I ) (v) 50.7 3(s) (2) (III) 50.73(e) (2) (s)

LICENSEE CONTACT FOR THIS LER (12)

NAME TELEPHONE NUMBER AREA CODE

0. N. Hudson 0 la o COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT (13)

" @coal v COMPONENT MANVFAC. SYSTEM COMPONENT MANUFAG 'PORTABLE CAUSE SYSTEM TVRER CAUSE TURER TO NPRDS 4!% ".K~!

B~WN SUPPLEMENTAL REPORT EXPECTED (14) MONTH DAY YEAR EXPECTED SUBMISSION DATE US)

YEs Iffym, complete ExpfcTED $ (IBEtlsslDN DATEI ABsTRAcT ILlmlt to fcoo speces, I e., epproxlmetefy fifteen slnpreepsce typewr/rten ffnNI (15)

On April 14, 1987, the Shearon Harris Nuclear Power Plant was operating in Mode 1 at approximately 87X reactor power. Around 1800, during the process of cleaning the circulating water pump suction screens, debris from the cooling tower basin entered the circulating water system and restricted flow to the main condenser. Condensate temperatures rose rapidly and led to a trip of both condensate pumps due to high condensate temperature. This resulted in the loss of both feedwater trains and, consequently, a manual trip of the turbine and reactor at 1830 on April 14. Following plant shutdown, all visible debris was removed from accessible areas. The plant was returned to service at approximately 1500 on April 15, 1987.

8705180101 870512 PDR ADOCK 05000000 8 PDR NRC Form 355 194)3)

UrL NUCLEAR REGULATOAY COMMISSION NRC Form 366A (983)

LICENSE EVENT REPORT (LER) TEXT CONTIN ATION APPROVED OMB NO. 3150-0104 EXPIRES: 8/31/88 FACILITYNAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)

YEAR @%i SEOUENTIAI. i~oN REV/S/ON re: NUMSER T~>rd NUMSER

/cameo 0 5 0 0 0 OF TEXT <<>>co /4 /r//roo/t, rrro //I/or>>/HRC Arm 35549/ (IT)

DESCRIPTION OF EVENT On April 14, 1987, the Shearon Harris Nuclear Power Plant was operating in Mode 1 at approximately 87X power. All three circulating water pumps were in operation. Circulating water pump 'A'ad an elevated suction screen differential pressure, and a Work Request was issued at 1520 on April 14 to clean the pump screens.

The circulating water pumps have stationary vertical screens to keep debris from the cooling tower basin out of the pump intakes. Two suction screen positions (inner and outer) are available at each pump bay. The inservice screen is typically installed in the outer location (farthest from the pump). However, in this case, the screens were installed in the inner location. At approximately 1800 on April 14, work was in progress to clean the suction screens. The screens must be removed for cleaning. The affected pump was not shut down when the screen was removed because full circulating water flow was required. A spare screen had been installed in the outer position serving the southern bay of pump 'A'o start the cleaning process.

As the debris-laden inner screen was removed for cleaning, most of the trapped debris fell into the bay. The small trough attached to the bottom of the screen did not accommodate the large amount of material present. The fallen debris was immediately drawn into circulating water pump 'A'nd was pumped to the condenser.

At approximately 1825, condensate pump high temperature alarms were received in the Main Control Room. The operators then observed a condensate temperature rise from about 127 to 130'F within one minute. Condensate pump

'B'ubsequently tripped due to high condensate temperature at approximately 1829. This caused a loss of the 'B'eedwater train and initiated an automatic turbine runback and control rod insertion. Condensate pump due to high condensate temperature approximately 10 to 15 seconds

'A'ripped later. This caused a loss of the 'A'eedwater train and a loss of main feedwater flow. The reactor and turbine were manually tripped at 1830 due to the loss of both feedwater trains. A normal recovery from the trip ensued.

Auxiliary feedwater automatically started and was used to maintain steam generator levels until a feed system could be restored.

Following the plant shutdown, a debris removal effort was initiated. The condenser waterbox was entered for inspection and cleaning. The amount of debris removed was sufficient to cause significant flow reduction.

Concurrently, the circulating water pump suction screens were removed, cleaned, and reinstalled in the outer screen locations. Approximately 100 cu.

ft. of debris was removed from the condenser. The circulating water system waterbox was then was then restarted to flush material to the waterbox. The recleaned to remove as much residual debris as possible. Visible debris was removed from accessible areas of the cooling tower basin.

NRC FORM 366A

  • U,S.GPO:1988% 824 538/455

$ 4)3)

NRC Form 366A U.S. NUCLEAR REGULATORY COMMISSION (94LT)

LICENS EVENT REPORT (LER) TEXT CONTIN ATION APPROVED OMB NO. 3(50&104 EXPIRES: 8/31/88 FACILITY NAME (1) DOCKET NUMBER (21 LER NUMBER (6) PAGE (3)

YEAR N j"=8< SEQUENTIAL /&i'EVISION NUMBER '.4C NUMBER Shearon Harris Unit 1 o s o o o 40 87 0 2 1 0 0 03 OFO 4 TEXT /SmrFF EPoco lr t)rl/rkFIL IIFF /I/o/oo/NRC Fonrr 38543/117)

DESCRIPTION OF EVENT (continued)

In addition, selected heat exchangers in the normal service water system were inspected for debris. No debris was found in the air compressor and about two handfuls of debris was removed from the Waste 'B'ntercooler, Processing Building nonessential services chilled water system chiller (WC-3) heat exchanger.

The plant was returned to service at approximately 1500 on April 15, 1987.

CAUSE An inspection of the cooling tower indicated that the debris was primarily plastic fill material used in the tower to facilitate cooling water distribution. The fill material is a corrugated plastic sheet. (See attached sketch.) The returning circulating water is distributed to the spray nozzles and spray headers by means of concrete flumes. Seals connecting various parts of the flumes had failed and the leaking water was impinging directly on the plastic fill material. This caused the fill into the cooling tower basin. This debris had collected on the circulating material to break up and fall water pump suction screens.

In addition, the inservice screens were in the wrong location (inner position), the Work Request for cleaning the screens did not specify sequential instructions for cleaning the screens, and screen cleaning procedures were not available. The large amount of material on the screens was below the water line and could not be seen until the screens were lifted. When the screens were lifted for cleaning, the debris fell into the bay and since there was no backup screen, the material was sucked into the running pump.

An engineering evaluation of the cooling tower conducted. The evaluation indicated that the damage to the cooling tower is fill material damage was approaching its limit, and significant additional expected. Tower performance is expected to be degraded; and a performance fill damage is not monitoring program for the cooling tower will quantify the available capacity of the tower.

The normal service water (NSW) system also takes suction from the cooling tower. However, the pumps use a separate intake from the cooling tower basin. The NSW pumps'ischarge is also equipped with a self-cleaning strainer. The NSW supplies water to the Turbine Building, Waste Processing Building, and is the normal supply to the emergency service water system. As stated above, small amounts of debris were found in components serviced by NSW. As a result, a program will be developed to monitor heat exchangers serviced by NSW and ESW.

NRC FORM SESA 4 U.B.GPO.1986 D624 538/455 (94)3)

NRC Form 366A U.S. NUCLEAR REGULATORY COMMISSION (94)3)

LICENS EVENT REPORT (LER) TEXT CONTINUATION APPROVED OMB NO. 3150-0104 EXPIRES: 8/31/68 FACILITYNAME I'l DOCKET NUMBER (2) LER NUMBER (6) PAGE 13) yEAR gg i@ SEQUENT/AL NUMBER '::

g@ REVISION NUMSErr Shearon Harris Unit 1 o s o o o 4 8 7 2 1 0 OF 0 4 TEXT /Hmao 4Poco JI /99rr)a/, INo /I/orro/HRC Form 3/F/AS) (17)

ANALYSIS This event is being reported in accordance with lOCFR50.73(a)(2)(iv) due to manual actuation of the Reactor Protection System.

There were no safety consequences as a result of this event. All systems functioned as required, and the plant was shut down safely.

CORRECTIVE ACTIONS In summary, the following corrective actions were taken or are planned.

1. Visible debris was removed from accessible areas.
2. The circulating water pump suction screens were placed in the outer screen locations.
3. Circulating water pump suction screen cleaning procedures have been developed and implemented.
4. The cooling tower was subsequently repaired in a May outage.
5. A program has been developed and implemented to monitor the performance of critical plant heat exchangers that are serviced by normal service water either via NSW or ESW.

O/RC FORM 366A *U.S.GPO:1986.0 624 538/455 (94)3)

WARt1 AIR WARi1 AIR OUTLET ttt t DRIFT ELININATOR SPRAY N022LE

.D HOT WATER PVC FILL o o a oo oo o o o

o ' o'o

~ COOLED WATER COOL AIR COOL AIR FALLS TO BASIN BELOW INLET 365 F T. DIAMETER NATURAL DRAFT COOL I NG TOWER

0 C~I Carolina Power 8 Light Company HARRIS NUCLEAR PROJECT P.O. Box 165 New Hill, NC 27562 NAY 32 1987 File Number. SHF/10-13510C Letter Number'HO-870425 (0)

U.S. Nuclear Regulatory Commission ATTN: NRC Document Control Desk Washington, DC 20555 SHEARON HARRIS NUCLEAR POWER PLANT UNIT 1 DOCKET NO. 50-400 LICENSE NO. NPF-63 LICENSEE EVENT REPORT 87-021"00 Gentlemen.'n accordance with Title 10 to the Code of Federal Regulations, the enclosed Licensee Event Report is submitted. This report fulfills the requirement for a written report within thirty (30) days of a reportable occurrence and is in accordance with the format set forth in NUREG-1022, September, 1983.

Very truly yours, R. A. Watson Vice President Harris Nuclear Project RAW:skm Enclosure cc. 'Dr. J. Nelson Grace (NRC RII)

Mr. B. Buckley (NRR)

Mr. G. Maxwell (NRC SHNPP)

MEM/HO-8704250/PAGE 1/OS1