ML18022B063
| ML18022B063 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 02/04/1999 |
| From: | CAROLINA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML18016A936 | List:
|
| References | |
| NGGM-PM-0011, NGGM-PM-11, NUDOCS 9905050237 | |
| Download: ML18022B063 (128) | |
Text
Title:
Nuclear NDE Manual NGG PROGRAM MANUAL Lead Department: NUCLEAR ENGlNEERING DEPARTMENT Program Manual Number:
NGGM-PM-0011 Revision Number:
0--
Effective Date:
February 15, 1999 Revision Summary:
This initial issue of this Program Manual is a conversion from the Corporate NDE Manual of Procedures to the NGG Procedure Hierarchy as the Nuclear NDE Manual.
'~>> 1~'he Table of Contents describing the status of NDE procedures has become the controlling document.
The individual personnel qualification and certification and procedure development and qualification procedures in the Corporate NDE Manual of Procedures have been consolidated into one procedure to form the process description for the Nuclear NDE Manual and is numbered NDEP-A.
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C)
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~%egry 3
To ensure smooth transition for users of the Nuclear NDE Manual, the following steps were taken:
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The individual inspection and examination procedures in the Corporate NDE Manual of Procedures have retained their same title and number with slight'hange to four digit format.
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Procedures were revised to meet requirements of PRO-NGGC-0201, Procedure Writers Guide.
~ 'ecent code requirements were incorporated.
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Existing Interim Procedure Changes were incorporated.
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Fossil and unneeded nuclear procedures were retired
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Revision numbers were incremented by 1 4
The NDE Forms are provided as a separate Appendix in a manner similar to the previous Manual. Slight form revisions were made and the revision numbers were incremented by one.
Approved By:
Date:
NGGM-PM-001 1 9905050237~ 990430~I PDR ADQCK 05000400 P
PDR i
Rev. 0 Page 1.of 7:
Table of Contents
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NUCLEAR NDE MANUAL PROCESS PROCEDURES NDEP-A Nuclear NDE Procedures and Personnel Process 0
None 12/1/00 EXAMINATIONPROCEDURES 100 SERIES - RADIOGRAPHICMETHOD NDEP4101 NDEP%102 NDEP%103 NDEP4104 NDEP4105 Radiographic Examination Radiographic Examination for AWS Radiographic Examination of Castings
.,Radiographic Examination for Fossil Power Plants Radiographic Examination of Welder Qualification Test Assemblies 16 Retired 01/16/98 Retired 01/16/98 Retired 2/15/99 None None 12/1/00 12/1/00 NDEP4107 Radiography for 1989 Edition Including All Addenda Through 1995 with 1996 Addenda ASME Code at Nuclear Power Plants None 12/1/00 NDEP4108 NDEP4109 Radiography for 'R Stamp" Digitization of Radiographic Images Retired 2/15/99 None 12/1/00
'~ -200 SERIES.~.PENETRANT~M~OP
~ykj~~p'>~sf'": ~+0~~,;jg,t~gj~~P"4g~~gy@ibgg~'i ~'~e'~~,sg" ~'<J NDEP4201 NDEP<202 NDEP-0203 NDEP-0204 Liquid Penetrant Examination (visible dye, solvent removable) r Fluorescent Penetrant Examination Water Washable Penetrant Examination High Temperature Liquid Penetrant Examination (Visible Dye, Solvent Removable) 90E - 200EF Retired 3/25/94 None None None 12/1/00 12/1/00 12/1/00 C,
300 SERIES - MAGNETICPARTICLE METHOD NGGM-PM-001 1 Rev. 0 Page 2 of 7
NDEP-0301 Magnetic Particle Examination (dry powder, prods and yoke) 13 piltaflpQF@
None j>~givoge~q~":.
Review~':".=;
12/1/00 NDEP4302 NDEP4303 Magnetic Particle Examination (dry powder, coil or cable wrap)
Wet Magnetic Particle Examination None None 12/1/00 12/1/00 NDEP4304 Not Used NDEP4305 Wet Fluorescent Magnetic Particle Examination of TDI Delivety Valve Assembly Bodies Retired 2/15/99
'00'SERIES - ULTRASONICMETHOD '""
NDEP4401 NDEP4402 NDEP4403 Not Used Ultrasonic Examination of Welds (ASME)
Digital Ultrasonic Thickness Measurement (D-Meter)
Retired 01/16/98 Retired 9/3/93 NDEP4404 Ultrasonic Examination of Plate (Longitudinal Wave)
Retired 2/1 5/99 NDEP4405 NDEP-0406 Ultrasonic Examination of Welds (AWS D1.1)
Ultrasonic Mapping of Anchor Bolt to Embed Plate Welds Retired 10/6/95 Retired 2/15/99 NDEP4407 NDEP4408 Digital Ultrasonic Thickness Measurement (DIGI-SONIC 502)
Ultrasonic Thickness Measurement (A-Scan)
Retired 9/3/93 10 None 12/1/00 NDEP4409 NDEP-0410 Ultrasonic Examination of Forgings and Bars Digital Ultrasonic Thickness Measurement (NOVA201)
Retired 9/3/93 Retired 2/15/99 NDEP4411 Digital Ultrasonic Thickness Measurement (KBI DM LCD or LED)
Retired 2/15/99 NGGM-PM-001 1 Rev. 0 Page 3 of 7
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RBvlew"..~'."'DEP4412 Ultrasonic Examination of Thermowells and Gamma Plugs Retired 2/15/99 NDEP4413 Digital Ultrasonic Thickness Measurement, Krautkramer-Branson Model DM2E None 12/1/00 NDEP-0414 NDEP-0415 Ultrasonic Examination of Babbitted Bearings Digital Ultrasonic Thickness Measurement (Model CL204)
None None 12/1/00 12/1/00 NDEP4416 Ultrasonic Examination of Plate Material (Angle Beam)
Retired 01/16/98 NDEP%417 NDEP4418 NDEP4419 NDEP-0420 Digital Ultrasonic Thickness Measurement
- Krautkramer Branson DME DL Not Used Ultrasonic Examination of Butt Welds Ultrasonic Examination of Studs None None None 12/1/00 12/1/00 12/1/00 NDEP-0421 NDEP4422 NDEPC423 NDEP%424 NDEP4425 NDEP-0426 Ultrasonic Examination of Welds (ASME VIII)
Ultrasonic Examination of Pipe and Tubing Ultrasonic Examination of Embedded Type Wedge Anchors to Determine Length Ultrasonic Examination Using Cylindrically Guided Wave Technique Ultrasonic Examination Procedure for Piping Systems Ultrasonic Test Sizing of Planar Flaws Retired 2/15/99 Retired 2/15/99 Retired 2/15/99 Retired 2/15/99 None None 12/1/00 12/1/00 NDEP%427 NDEPM28 NDEP-0429 Digital Ultrasonic Thickness Measurement (Panametrics Model 26DL Plus)
Ultrasonic Examination of Accumulator Tank Nozzles (H. B. Robinson Unit 2)
Ultrasonic Examination of Piping Systems for H.B. Robinson, Unit 2 None None None 12/1/00 12/1/00 12/1/00 NDEP4430 NGGM-PM-001 1 Rev. 0 Ultrasonic Examination of Diesel Engine
'ylinder Liners (Harris Plaht)
None 12/1/00 Page 4 of 7
NDEP-0431 Q>+ p'>4+ ~~yxp~g~ky+~'>Qlfag'&i+ J~i+ri4 r~v+yy
" '="~<&-<i"-"~~<"<4+'>@M Calibration of A-Scan Ultrasonic Instruments y ge e
(~5. ntegmg aRelfsfoh~a H ÃChan'<%M None
,~QegewR~>"J,'.i 12/1/00 NDEP-0432 Manual Ultrasonic Examination of Pressure Retaining Vessel Welds 2" and Less in Thickness None 12/1/00 NDEP-0433 Procedure for Manual Ultrasonic Examination of Bolting Greater'Than Two Inches Diameter None 12/1/00 NDEP-0434 NDEP4435 NDEP4436 Ultrasonic Examination of Ferritic Welds in Ferritic Pipe (ASME V)
Ultrasonic Thickness Measurement-NOVA800+
Manual Ultrasonic Examination Of Similar And Dissimilar Metal Piping Welds 0
None None None 12/1/00 12/1/00 12/1/00 500SERIES-EDDY CURRENT METHOD~"'
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~ '-'~i'e NDEP4501 Eddy Current Examination Method of Non-Ferromagnetic Heat Exchanger Tubing (Zetec MIZ-12 System)
Retired 01/16/98 NDEP-0502 NDEP4503 NDEP-0504 Eddy Current Examination Method of Non-Ferromagnetic Heat Exchanger Tubing Eddy Current Examination for Detecting Welded Seams In Piping Eddy Current Examination for Measuring Coating Thickness Retired 2/15/99 Retired 2/15/99 Retired 2/15/99 NDEP4505 Eddy Current Examination for Sorting Ferrous Versus Nonferrous Materials on Piping System Gamma Plugs and Ther mowells Retired 2/15/99 600,SERIES;VISUAL-'METHOD"~'l4>
NDEP4601 VTVisual Examination of Piping System and Component Welds at Nuclear Power Plant 13 None 12/1/00 NDEP4602 NDEP-0603 NDEP%604 Visual Examination of Welds (BSEP)
Visual Examination of Welds (HBR)
Visual Examination of Welds (Fossil)
Retired Date NA Retired Date NA Retired 2/15/99 NGGM-PM-001 1 Rev. 0 Page 5 of 7
NDEP4606
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Remote Visual Examination
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<.!I Revie'w'-"'2/1/00 NDEP-0607 NDEP4608 Not Used Visual Examination of Welds (Boiler Tube and Socket Welds)
Retired 2/15/99 NDEP4609 Not Used NDEP-0610 NDEP4611 Not Used VT-1 Visual Examination of Nuclear Power Plant Components 13 None 12/1/00 NDEP4612 NDEP4613 NDEP4614 VT-2 Visual Examination of Nuclear Power Plant Components VT-3 Visual Examination of Nuclear Power Plant Components VTAVisual Examination of Nuclear Power Plant Components 14
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16 Retired 2/15/99 None None 12/1/00 12/1/00 NDEP-0615 Visual Examination of Hydraulic Snubbers at Brunswick Steam Electric Plant Retired Date NA NDEP4616 NDEP-0617 VT-3 Visual Examination of Nuclear Power Plant Components at Robinson Nuclear Project Modified VT-1 and Enhanced VT-1 Examinations for the Brunswick Nuclear Plant Retired 2/15/99 None 12/1/00 NDEP4618 NDEP4619 NDEP4620 Not Used Not Used VT-1 and VT-3 Visual Examination of MC and CC Components for HNP, BNP, RNP Nuclear Projects None 12/1/00 700'SERIES'! L'EAKTEST~METHOD- '> ~
NDEP4701 NDEP-0702 NDEP-0703 Leak Test (Vacuum Box)
Leak Testing-Pressure Strength/Bubble Formation (SHNPP)
Leak Testing (Bubble Test)
Retired 2/1 5/99 Retired 01/16/98 Retired 2/15/99 800 SERIES'- MISCELLANEOUS NGGIVI-PIVI-0011 Rev. 0 Page6 of 7
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NDEP4801 NDEP-0802 Replication (Mold Reproduction)
Crack Depth Measurement Using CC-800B Instrument Retired 2/15/99 Retired 2/1 5/99 1000 SERIES - ADDITIONALEXAMINATIONCRITERIA NDEP-1000 Additional Examination Criteria for PSI/ISI Surface Examinations Retired 2/15/99 NDEP-1001 Not Used NDEP-1002 NDEP-1003 L
NDEP-1 004 Not Used Not Used Not Used NDEP-1 005 Not Used NDEP-1006 NDEP-1007 NDEP-1008 NDEP-1009 NDEP-1010 Not Used Not Used Not Used Not Used Recordinq Data From Direct Visual, Liquid Penetranf and Magnetic ParticIe Examinations None 12/1/00 NDEP-1 011 NDEP-1012 Weld Joint Identification Marking of Datum Points and Identification Gridding of Components for ErosionlCorrosion None None 12/1/00 12/1/00 APPENDIXES Appendix A NDE Forms
- ~
35 None N/A NGGM-PM-001 1 Rev. 0 Page 7 of 7
I t 6 to Serial: HNP-99-069 Page 1 of 15 Supplemental Quality Assurance Requirements for the Design Change Packages Associated with Completion of the Units 2 k 3 Spent Fuel Pool Cooling System 6 to Serial: HNP-99-069 Page 2 of 15 SUPPLEMENTAL QA REQUIREMENTS The followingis a set of supplemental QA requirements developed for the implementation and turnover of Code items associated with the completion and activation of the Unit 2 &3 Spent Fuel Pools at Harris Nuclear Plant. This document willbe incorporated directly into the "Design Requirements" section of the design change packages for the pertinent modifications, and then by specific instructions in the appropriate sections (installation, testing, turnover, etc) as necessary to ensure that its requirements are implemented.
1.0 GENERAL 1.1 Scope This document defines the set of QA requirements which willbe used to govern the engineering, construction and startup of the Section III,Class 3 portions of the Spent Fuel Pool Facilities originally intended to service HNP Units 2 &3. This portion of the plant was partially installed during original plant construction, but was suspended subsequent to cancellation of these units. The development of a supplement specific to this scope is necessitated by the followingconcerns:
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The original N-certificate associated with this program has long since been discontinued, and no partial turnover was conducted for the partially installed piping and equipment.
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The field construction documentation packages for partially installed piping have been discarded and are no longer available As a result of the above, it is not possible to complete these systems in fullcompliance with Section IIIutilizing the previously installed piping and equipment.
Since the N stamping process is the prescribed method for demonstrating quality assurance in construction activities, it is necessary to define a suitable alternate program which will ensure that the requisite level ofquality exists upon completion and turnover. Generally, the corporate Nuclear Generation Group's Quality Assurance Manual is of suitable rigor to accomplish this. However, the program defined in the corporate QA manual was developed to comply with 10CFR50 Appendix B as itconcerns operating plants, and was not intended to specifically conform to the requirements of Section III. For example, the corporate QA program outlines condition reporting requirements which govern field activities and meets the requirements of Appendix B in this regard. However, this program does not integrate involvement of the ANIin documenting adverse conditions, nor does it require the ANIto participate in the closeout of adverse condition reports. In addition, the current site procedures pertaining to field activities are generally oriented towards meeting the requirements of Section XIfor inservice inspection, rather than Section III.
To address this issue, a set of QA requirements have been developed and are presented herein to supplement the corporate Appendix B QA Program.
Generally, these requirements were the result of a review of the current corporate Appendix B Quality Assurance Program against the requirements of the approved ASME Section IIIQA 6 to Serial: HNP-99-069 Page 3 of 15 Manual utilized for construction of the Harris Nuclear Plant. These requirements are not intended to delete or revise any requirements in the corporate QA manual, but rather are to provide additional criteria in supplement of the existing program. These criteria will be implemented in one of the followingmanners:
Revision of site rocedures:
Since this supplement is not intended to contradict approved site procedures, this might be necessary to reconcile conflicts between the Supplemental QA Requirements and that ofexisting site procedures.
Inco oration throu h the work control rocess:
When criteria are stipulated that are not already reflected in site procedures, itmay be more suitable to add these through work planning and specific instructions in the work package.
The requirements for additional involvement of the ANIwould be an example of this.
Procedure revisions willbe reflected by markups and inclusion on the Document Update Form (DUF), while work package implementation willbe accomplished by specific instruction in the appropriate section of the modification package (implementation, testing, etc.).
1.2 Responsibilities General - Programmatic responsibilities for implementation of the Corporate Appendix B program, including the site's Section XIRepair and Replacement Program, are as defined in the Corporate Quality Assurance Program Manual and supporting documents, including site procedures.
The involvement of site organizations as pertains to the implementation of these supplemental requirements willbe subject to their review and approval during the modification approval process.
AIA(ANI)- The Authorized Inspection Agency is responsible for providing the support necessary for implementation of the supplemental requirements described in this ESR.
Acceptance of these requirements willbe based upon NRC review and approval of the 10CFR50.55a Alternative Plan. Formal AIAendorsement of these supplemental requirements from a programmatic perspective willaccomplished by review and approval of the modification packages which incorporate them.
Modification Engineer - The Modification Engineer for the affected ESR is responsible for implementing the requirements found herein in the most appropriate manner. This would include either revision of site procedures or through direct incorporation into the modification package, as described above.
Modification Responsible Engineer - This supplement pertains only to modification activities completing construction of the spent fuel cooling systems originally intended to service Units 2 &3. As such, the ultimate responsibility for adherence for this rests with the RE for these modifications. Since this supplement willbe incorporated into the 6 to Serial: HNP-99-069 Page 4 of 15 modification packages, the RE is responsible for ensuring that the modification package contains sufficient instructions and guidance to implement it as written.
2.0 DESIGN ANDDOCUMENTCONTROL 2.1 Design Control Design Control over the modification design is directed and coordinated by CPEcL in accordance with corporate and site procedures governing the modification process and design activities by outside organizations.
This process results in rigorous design review process (including independent design verification) by the A/E and detailed owner's reviews by CP&Lengineering personnel.
This supplement pertains only to modification activities completing construction of the spent fuel cooling systems originally intended to service Units 2 Ec 3. Generally, it is intended that completion of this portion of the plant willbe governed by the same revisions of the Code that were utilized for original design and construction. To that end, the applicable version of the Code associated with a particular aspect of construction, and the boundaries of that applicability shall be clearly defined as design inputs in the modification packages.
Later versions of the Code may be used only with reconciliation of any differences between it and the Code that was utilized for original design and construction.
2.2 Design Specifications 2.2.1 Design specifications willbe prepared for all Code stamped items, in accordance with corporate and site procedures, and willbe subject to the following requirements:
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The specification shall clearly delineate Code classification and boundaries and the pertinent code revision associated with the item.
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The specification shall address Code requirements for data reports, including any that may pertain to transmittal to enforcement authorities.
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The specification shall fullyconform to Section IIIdesign requirements.
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The design specification shall be certified to be correct, complete, and in compliance with the code by one or more Registered Professional Engineers competent in the applicable field of design of components and related nuclear power plant requirements.
It is noted that some of site's existing design specifications date back to the construction era, but may have been revised since the plant began operation. In these instances, it is acceptable to use previous certified revisions of design specifications, so long as a reconciliation of any subsequent revisions is performed to assess design impact and integration into the current the Appendix B Program.
6 to Serial: HNP-99-069 Page 5 of 15 2.3 Design Control 2.3.1 Design control shall be as directed in the corporate QA program as implemented by corporate and site procedures.
2.3.2 Design of Code stamped items shall conform to the version of the Code which would have been utilized during original plant construction. Later versions can be utilized only with documented reconciliation. Design criteria of Section III, Subsection ND shall apply to all Class IIIpiping, equipment and components.
2.3.3 Subsequent revision to the affected modification packages shall also be subject to the supplemental requirements defined herein through completion of construction and the turnover process.
2.3.4 This supplement is "frozen" as it is incorporated into the 10CFRS0.55a Alternative Plan and approved by the NRC. Design changes and modification revision packages shall not delete or revise the content or applicability of these supplemental requirements, in whole or part, without NRC approval.
2.4 Applicabilityof existing site procedures 2.4.1 It is appropriate to use the site Section XIRepair and Replacement as a guide for integration of site procedures with the construction of Code related items.
Generally, existing site procedures shall apply as ifthe Code portions of construction were being performed as a Section XIRepair and Replacement activity. However, where this supplement contradicts existing procedure or program requirements, the requirements in this supplement shall take precedent and the affected procedure or program be revised as appropriate.
2.4.2 Welding, including weld procedures, welder qualification, weld material control, use and control of welder ID symbols and preparation ofWeld Data Reports, will be done using the Corporate Welding Manual as invoked and implemented through site procedures.
2.4.3 The ANIshall have the opportunity to review procedures, including those for welding and QC, which willbe utilized for Code related construction activities during the review of work packages prior to field issuance.
Likewise, any revisions to these procedures which is intended to be utilized in the work package subsequent to the initial ANIreview shall also be identified to the ANIfor his review prior to its use.
2.5 Document Control 2.5.1 Document Control willbe as currently defined in the corporate Appendix B QA program for quality related activities and implemented through site procedures.
6 to Serial: HNP-99-069 Page 6 of 15 2.6 Identification of ASME code Documents 2.6.1 Purchase requisitions, purchase orders, procedures and other documents generated and / or used at the site for fabrication and installation of Code items shall be identified as "ASMESection III".
3.0 PROCUREMENT 3.1 General 3.1.1 The A/E may provide input into the procurement process, however, all procurement willbe performed by CP&Lunder its existing Appendix B Quality Assurance Program and implemented by corporate and site procedures.
Procurement of all code stamped items willbe accomplished using approved design specifications certified by a Registered Professional Engineer competent in nuclear power plant design.
3.2 Service Contracts 3.2.1 Service Contracts intended to obtain services associated with the engineering or construction of piping and equipment affected by this supplement shall be subject to all the rules and requirements of this supplement.
3.3 Code Stamped Items 3.3.1 It is intended to complete construction to the version of the Code to which the system was originally designed and specified, which governed construction of the existing portion of piping and equipment installed during initial plant construction.
The applicable version of the code associated with a particular aspect of procurement or construction and the boundaries of that applicability shall be clearly defined in the modification package.
Code stamped items shall be clearly identified as such in the modification BOM or the Equipment Commissioning List. Code stamped items shall be specified and procured so as to fullycomply with Code requirements, including the use of qualified suppliers with appropriate Code certification, and shall be stamped in accordance with code requirements.
The BOM or the Equipment Commissioning List shall, as a minimum, contain the followinginformation regarding Code stamped items:
Commercial information which sets forth items, quantities, terms, conditions, etc.
as appropriate, as well as the approved Design Specification(s) which defines the engineering and quality requirements.
3.3.2 Any exceptions to the Design Specifications taken by the supplier with regard to a Code stamped item shall be reconciled by revision to the affected Design 6 to Serial: HNP-99-069 Page 7 of 15 Specification prior to proceeding with procurement.
Any such revision to the Design Specifications would be prepared, reviewed and approved as set forth for the original specification.
3.4 Qualification of Suppliers 3.4.1 Qualification of Suppliers of materials and services shall be accomplished in accordance with the existing CP&LAppendix B Program in accordance with approved plant procedures.
Allsuppliers must be verified as being on the approved supplier's list for the scope of supply and holding active certification from the ASME for any Code items being procured.
4.0 RECEIVING INSPECTION 4.1 Code stamped items Inspection, examination and acceptance of Code items shall be accomplished in accordance with corporate and site procedures.
'Receipt activities shall be documented in the form of a Receipt Inspection Report (RIR). Items accepted shall be appropriately tagged / labeled.
Nonconformances noted during receipt inspection shall be reported via Condition Report (nonconformance) initiation, and the affected items placed on hold or rejected.
When the vendor's data package is missing or deficient, the item willbe placed on hold pending the delivery of the missing information or resolution of the deficiency.
When conditions warrant, Conditional Release requests may be granted to permit progression of work involving a nonconforming item awaiting resolution. When this occurs, itwillbe processed and approved in accordance with existing site procedures.
The ANIwillbe provided with the closure documentation for any conditional releases affecting Code stamped items or Code related construction.
5.0 STORAGE ANDPROCESS CONTROL 5.1 St6rage Storage requirements for Code stamped items willbe clearly identified in the Design Specification.
Storage control through manufacture and shipment willbe governed by the procurement process.
6 to Serial: HNP-99-069 Page 8 of 15 5.2 Equipment Commissioning Plan 5.2.1.
General This section prescribes the methodology which willbe followed in commissioning previously installed equipment in support of completing and activating the C k D Spent Fuel Pools. The subject equipment was installed during the original site construction effort forUnit 2 &3 fuel storage and handling activities, and was spared in place when these units were cancelled.
This equipment was never incorporated into the operating unit nor has it been formally maintained under controlled storage conditions since that time. Note that the equipment in question (including Code related equipment) was procured to applicable design and quality assurance requirements, and this plan does not take exception to any of these requirements.
Rather this plan prescribes a set ofcriteria which willensure that the equipment in question willmeet the applicable requirements of Appendix B and is capable of performing its intended function in the completed design.
5.2.2 Field Walkdown / Scope Development Scope development is accomplished by performing a detailed field walkdown and comparing the modification design to the field condition. The entire list of previously installed equipment (both Code and non-Code related) which is anticipated to be used in the completed design willbe compiled to comprise the scope of the Equipment Commissioning Plan. Note that this plan is not limited to mechanical equipment, and willinclude civil(pipe supports, penetrations), INC (instrument racks, instrumentation, tubing) and electrical (cables, conduit, cable trays, equipment ground connections) as well. Each item in scope willbe identified and individually dispositioned in the modification package.
5.2.3 Document Review / Retrieval A document retrieval and review process willbe included in the matrix of commissioning requirements to ensure that required quality assurance information is on hand.
Generally, equipment commissioning matrix documentation requirements willbe consistent with that of the original procurement effort. In particular, all Code documentation requirements (including Code data reports) must be satisfied for Code items. Records required for commissioning fall into one oftwo categories, which are discussed as follows:
(a) Procurement Documentation This documentation pertains to the information which was originally used to procure the equipment in question and the vendor quality packages which were supplied with the item in response.
These records are required to establish traceability and verify that required vendor quality assurance documentation and 6 to Serial: HNP-99-069 Page 9 of 15 quality releases are on file. Generally, this information is available in the Receipt Inspection Report (RIR) generated at the time the item was received. It is not
~acce table to assume that the necessary information must have been received and is in order by virtue of its being installed in the field under control of the construction program, as it would have been possible to have issued the item to the field with a conditional release with outstanding quality related issues pending. AllCode equipment must have traceability to the Code Data Report(s) for its construction.
(b) Field generated records Construction records must be reviewed to ascertain to what extent the existing field condition was documented as being complete and satisfactory.
Generally, this information exists in the equipment installation packages and has been maintained in document control for the major pieces of equipment in question.
Once the equipment installation records have been retrieved, these must be compared against the field condition to verify that the installation as accepted has not been subsequently altered. Previous construction activities can be accepted for use in the modification implementation effort to the extent that required installation documentation exists and is verified to conform to the field condition.
In the event that records are found to be missing or deficient, an assessment is performed to determine what installation can be accepted by virtue of retest or re-inspection, or by use of alternate methods of verification. Alternately, the implications of the documentation deficiency can be evaluated to determine the potential impact to quality. Any such evaluation used to accept field conditions in the absence of required information must be formally documented and subject to design review as appropriate.
Except as specifically provided in the 10CFR50.55a Alternative Plan for records offield installation of piping, this equipment commissioning plan is not intended to take exception to Code requirements pertaining to equipment installation or documentation requirements.
Given this single exception, an evaluation of a deficiency is not allowed to stand in lieu of installation records which are deemed to be specifically required by Section IIIof the ASME BEcPV Code.
5.2.4 Development of examinations, tests and acceptance criteria The Equipment Commissioning Matrix shall specify any additional activities necessary to ensure the requisite level ofquality assurance in light of the lack of formal controls on storage and handling since this equipment was initially installed. Development of these activities willinclude the following:
Field verification of equipment identification against procurement documentation.
In the case of Code related equipment, traceability willbe established to the Code Data Report(s) and National Board Registration.
Physical inspections, testing, etc.; as required to verify that lack of controlled storage conditions and regular maintenance has not caused any condition affecting 6 to Serial: HNP-99-069 Page 10 of 15 quality. Commissioning criteria shall include consideration of corrosion, fouling, aging, radiation exposure, etc. For Code requirements, any degradation identified would be assessed in terms of Code requirements, with acceptability based on demonstrated compliance with those requirements.
Physical inspections and considerations necessary to ensure that plant activities since construction have not resulted in any condition potentially adverse to quality (scavenging of parts, introduction of foreign material, damage from personnel and equipment traffic, etc). For Code equipment and piping, these criteria will specifically consider Code required attributes, with acceptability based on full Code compliance.
5.2.5 Repair ofDeficiencies Repair of any deficiencies shall be done in accordance with approved procedures.
Since Code items in the scope of this equipment commissioning plan are supplied as completed Section IIIcomponents from the vendor under that vendor's NPT Stamp Program, repairs to these items meet the definition of "Repairs" in ASME Section XIand shall be accomplished under the site's Section XIRepair and Replacement Program.
5.2.6 ANIInvolvement Code stamped equipment and related commissioning requirements willbe specifically identified as such in the modification package in order to facilitate the system certification process.
Provisions shall be made to ensure that any work packages generated to commission Code equipment are made available for ANI review subsequent to work completion.
5.2.7 Revising or Altering the Equipment Commissioning Plan Generally, this equipment commissioning plan does not take exception to Code or quality requirements, but rather prescribes a dedication process which willensure that all such requirements are met in light of the lack of storage control for the equipment it addresses.
The sole exception is with regard to field installation records for Code related piping, which are no longer available and are the subject of a 10CFR50.55a Alternative Plan currently under review by the NRC.
Acceptance of the field installation of this piping is contingent upon approval of this Alternative Plan by the NRC, and revising the Equipment Commissioning Plan with regard to piping acceptability may require prior notification of the NRC.
Otherwise, this plan does not take exception from design or quality requirements (including ASME Code requirements), and authorization for its use and any revisions to it are provided under 10CFR50.59.
6 to Serial: HNP-99-069 Page 11 of 15 5.3 Process Control Process control sheets are utilized to establish measures to ensure that processes, including welding and heat treating, are controlled in accordance with the Code and are accomplished by qualified personnel using qualified procedures.
Generally, process control sheets for Code related construction activities willbe as provided for under the site's procedures.
Additional process control sheets are found in the Corporate Welding Manual and Corporate NDE Manual, as invoked and implemented by site and corporate procedures.
The ANIwillreview process control sheets for code related construction activities before they are issued to the field for construction. The ANIwillhave the opportunity to add any inspection hold points deemed necessary at this time. All process control sheets for Code related construction activities willbe reviewed and accepted by the ANIsubsequent to completion of field activities.
The hydrostatic test pressure used for pressure testing shall be required to meet Section IIIrequirements, as opposed to those specified in Section XI. The process control sheets for hydrostatic testing shall reflect the more stringent test criteria.
Nonconforming field conditions willbe controlled by site work process control and condition reporting procedures.
The ANIwillbe notified of any condition reports initiated against code related construction activities, and willverify any such items are resolved prior to signing offthe process control sheets for final acceptance.
Identification tags or markings shall be retained on each code item. When it is necessary to cut or transfer an item during code related construction, material identification shall be transferred to the affected piece prior to cutting. This activity shall be witnessed by QC and appropriately documented in the work package.
5.4 Modification Implementation Procedures 5.4.1 Modification procedures are being utilized for code construction (in the context of this ESR) willbe those presently existing for use with the site's Section XIRepair and Replacement Program, subject to the supplemental requirements prescribed herein.
5.5 Start-up Procedures 5.5.1 Detailed start-up procedures willbe developed and included in the affected modification package.
Review of start-up procedures, including QC review, will be documented by review and signature approval as part of the modification approval process.
6 to Serial: HNP-99-069 Page 12 of 15 6.0 WELDINGCONTROL 6.1 General Welding activities associated with Code construction, including welding procedure qualification, weld materials procurement and control, welding equipment control, qualification of welders, weld process control and post weld heat treatment activities shall be controlled in accordance with the Corporate Welding Manual by the Plant Welding Engineer and the Plant Operating Manual. Welding may be performed by Contractors provided that the contractor is fullyqualified to CP&L's welding program for the specific welding or welding related activity being performed.
Contractor's not qualified to and working under COL's Corporate Welding Program may only be used for Code welding activities for which they maintain their own program having the appropriate ASME certification. In this case, a service contract must be provided which authorizes the Contractor to invoke his program for the subject scope of work.
Work packages involving welding activities associated with Code construction willbe reviewed by QC and the ANIprior to field issuance to ensure that appropriate hold points are included. Weld Data Reports shall be generated for any such welds per the Corporate Welding Program, and hold point inspections shall be accepted by QC and the ANIby signature and date on the WDR.
7.0 CONTROL OF EQUIPMENT, TOOLS, GAUGES ANDINSTRUMENTS
'.1 General Equipment, tools, gauges and instruments specified for calibration control shall be identified, stored, calibrated, and maintained in accordance with site procedures.
Calibrations and adjustments shall be accomplished at prescribed intervals and against certified standards having known valid relationships to national standards. Ifno national standard exists, the equipment manufacturer's recommended standard shall be used.
Recalibration shall be performed any time the accuracy of an instrument is suspect.
Traceability shall be maintained between the instrument and equipment or item being tested. The instrument identification number shall be recorded on the appropriate process control documentation.
In the event an instrument is found to be out of calibration, a Condition Report must be initiated and an evaluation shall be performed to identify and disposition any suspect inspections, examinations, and test results.
6 to Serial: HNP-99-069 Page 13 of 15 8.0 INSPECTION, TESTS and NONDESTRUCTIVEEXAMINATION(NDE) 8.1 General NDE activities associated with Code construction, including NDE procedures, qualification of personnel and control of inspection and test equipment shall be accomplished as provided in the Corporate NDE Manual. NDE procedures and acceptance criteria are provided in the Corporate NDE Manual for both original construction code and Section XIrequirements.
NDE shall be performed on all Code related construction activities in these modifications consistent with Section III requirements, and all such NDE shall utilize Section IIIacceptance criteria.
8.1.1 Process Control Inspection, test and examination requirements shall be defined in the work packages and documented on appropriate process control sheets.
These packages willbe reviewed by the QC and ANIprior to field issuance.
Work willnot progress past established QC and ANIhold points until the hold point is accepted by signature and date by the QC inspector or ANI.
8.1.2 ANIReview and Approval ofNDE Documentation Records of inspections, tests and examinations containing QC and ANIhold points willnot be considered completed until all such hold points are satisfied and the ANIhas completed his inspection and signed and dated the process control sheets.
9.0 CODE DATAREPORT ANDCERTIFICATION 9.1 General The piping systems completed under these modifications willnot be eligible for N stamping due to issues pertaining to the discontinuance of the original construction program and missing documentation.
However, these systems willundergo a certification process similar to N stamping. Installation of Code piping, equipment and components willbe documented on an ASME Section 111 data report "equivalent form".
This form willbe comparable to an NIS-2 form associated with Section XIrepair/
replacement activities, and PLP-605 can be used as a guideline for its completion. All work packages for installation of Code equipment shall be clearly identified as such, and provided to the ANIfor review prior to field issuance and again upon completion ofwork activities. Completed and approved documentation pertaining to Code related construction, including field generated records and vendor data packages, shall be compiled in packages pending the review of the ANIfor system turnover.
6 to Serial: HNP-99-069 Page 14 of 15 The ANIwillreview the documentation and certify completeness and conformance with the requirements of the corporate Appendix B Manual and these supplemental requirements prior to system turnover. Since these supplemental requirements willbe implemented either by procedure revision or modification instruction, this certification willbe accomplished by verifying that all Code related activities were conducted and documented in accordance with site procedures and the requirements of the modification package.
The specific list of items reviewed to determine completeness and conformance willbe provided as an attachment to this certification. Similar to the N-5, this listing will constitute the boundaries of the completed construction which would have normally been N-stamped.
The completed certification of the affected piping, equipment and components willbe included in the modification documentation package as a permanent QA record.
10.0 NONCONFORMANCE AND CORRECTIVE ACTION 10.1 Nonconformance and corrective actions willbe addressed within corporate and site procedures, including those associated with procurement, work control and condition reporting. Satisfactory resolution of any non-conformances or adverse conditions associated with code stamped items or code related construction activities willbe verifiable by the ANIand all other responsible parties prior to turnover.
11.0 RECORDS CONTROL AND RETENTION 11.1 Records control and retention willbe as directed by site work control and document control procedures, except as related to the ANI's role in certification as described herein.
12.0 AUTHORIZEDNUCLEARINSPECTOR 12.1 The services of an AIAshall be used as described herein. Itis noted that a qualified ANIwould be necessary for Section IIIconstruction activities, while an ANIIis involved when performing repair and replacement activities under Section XI. Since elements of both are associated with this modification, dual qualification willbe required for the AIA's site representative involved with this modification. Signoffs for this individual willreflect this dual qualification (ANI
/ ANIL.
6 to Serial: HNP-99-069 Page 15 of 15 13.0 REVIEW, CONTROL ANDREVISION OF SUPPLEMENTALQA REQUIREMENTS 13.1 These supplemental requirements as incorporated into the modification design and approved therein willbecome part of a 10CFR50.55a Alternative Plan and therein subject to NRC review and acceptance.
Since NRC acceptance for the alternative plan represents the authorization for these supplemental QA requirements, revision to these requirements can only be accomplished by submittal and review of the NRC as a revision to the Alternative Plan. Exceptions would be allowed only for revision to items which comply with all Code and Regulatory requirements and are provided for completeness and clarity (see Equipment Commissioning Plan), or administrative or clerical changes which do not affect technical requirements.
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p e 7 to Serial: HNP-99-069 Page 1 of 35 Comparison of CP&LASME Section IIIQA Manual vs.
Present QA Program Requirements.
Enclosure 17 to Serial: HNP-99-069 Page 2 of 35 Introduction The basis for the overall quality assurance program used by Carolina Power &,Light Company for the design and construction of the Shearon Harris Nuclear Power Plant is described in the PSAR. PSAR Section 1.8 states that "The Carolina Power &Light Company Quality Assurance Program for the engineering and construction of the Shearon Harris Nuclear Power Plant, which includes the quality assurance programs for both Ebasco and Westinghouse by reference, is structured with regard to safety-related equipment in accordance with the eighteen criteria of Appendix B to 10CFR50. In addition, the subject Program is structured in accordance with ANSI N45.2 and thereby Regulatory Guide 1.28...". The PSAR further states that the "Shearon Harris Nuclear Power Plant Quality Assurance Plan" was replaced by the "CP&LCorporate Quality Assurance Program" on Aprill,1974, and provides a cross reference on how the subject plan met the criteria of 10 CFR50 Appendix B.
Certain aspects of Shearon Harris Nuclear Power Plant construction were subject to QA requirements beyond those outlined in the CP&LCorporate QA Manual.
Since CP&Lwas not only the Owner, but also the constructor, installer and a fabricator of Code items for the Shearon Harris Nuclear Power Plant, an additional set of QA requirements were required to be developed, reviewed, approved and implemented specifically in order to obtain the required ASME Certificates of Authorization. ASME Code Section III,Subsection NArequires that an applicant for a Certificate ofAuthorization develop a QA program and implementing procedure specific to the proposed scope of work, and that the "the applicant shall request the Society to evaluate this procedure and Program prior to the issuance of a Certificate of Authorization. "
For construction of the Shearon Harris Nuclear Power Plant, CP&L met this requirement by the formalization of its "ASME Quality Assurance Manual". Section 1.1 of this manual (Scope) states that "This manual provides measures to assure compliance with the requirements and rules of the ASME Boiler and Pressure Vessel Code,Section III,Division 1, Nuclear Power Plant Components.
This Manual shall be applied to activities associated with plant items and services for which compliance with the rules of the ASME Code,Section III,is applicable".
It is important to note that, while the CP&LASME Quality Assurance Manual may have shared certain common facilities, procedures, personnel, etc. with the overall site QA program, it did not rely on the larger program to demonstrate compliance with Code requirements.
The CP&L ASME Quality A'ssurance Manual was specifically the QA Program reviewed and approved by the ASME for the purpose of granting N, NA and NPT Certificates of Authorization to CP&Lfor the Shearon Harris Nuclear Power Plant, and the program regularly subjected to ASME audit in order to maintain those authorizations.
Therefore, in formalizing a QA Program for the completion of Construction of the Unit 2 Spent Fuel Pool Cooling Systems, it is appropriate that the requirements of this CP&LASME QA Manual be compared against those of the current Corporate Appendix B QA Program. The results from this comparison would provide the basis for a set of "Supplemental QA Requirements", which would be used to facilitate completion of construction in accordance with Section IIIto the extent feasible, given the issues of missing documentation and no partial turnover for previously installed equipment.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 1.0 Scope The Construction QA manual was intended to provide measure to assure compliance with the requirements and rules ofthe ASME Boiler and Pressure Vessel Code,Section III,Division 1, and was structured in accordance with the requirements ofSection NA, Subsection NAA000. This manual was applicable to activities associated with plant items and services for which compliance with Section HI was mandatory.
The Corporate (Appendix B) QA Manual (QAM)establishes measures for assuring that organizations performing safety-related activities perform their responsibilities in a manner which results in safe nuclear power production. This manual also establishes QA programs for certain non-safety related areas of the plant, such as Rad-Q, FP-Q and Quality Class B. The Corporate QA Manual is not inclusive, but is intended to be used in conjunction with Section 1.8 and 17.3 of the FSAR to define the overall program and effect the development ofprocedures that implement that program.
The CP&LCorporate QA Program meets the eighteen QA criteria in Appendix B and is also the umbrella QA program for the site ASME Section XIRepair and Replacement Program. Much as would have been done at original construction, it is CP&L's intention to use the Corporate QA Program as the umbrella program to complete and activate the Unit 2 Spent Fuel Pools, augmenting this program with supplemental requirements extracted from the ASME QA Manual with the intent to achieve compliance with Code requirements to the extent feasible. NA-4133.2 defines the requirement for the AIA to review any significant changes to the ASME QA program. The design change package(s) for this activity willbe subject to ANIreview/ approval. This willinclude review ofthe supplemental QA requirements and the turnover / certification process.
1.1.2 Identifies CP&L as the Owner, as well as the Written with CP&L as Owner/Operator constructor, Installer and Fabricator (Ref. REG-CPI 000; CP&L Quality Assurance Program Policy)
No ongoing construction program in place. CP&L proposes to complete construction under Appendix B program much as would be done ifrepaired / replaced under Section XI,but using more stringent Section III criteria Specifies that supporting companies shall operate in accordance with QA programs which are in compliance with this manual Supporting company's activities willbe directed either by contractural agreement or the supplier's QA program reviewed /
approved by CP&Lbefore issuance ofPO or contract. (QAM4.4).
QAMrequires that an ASLbe maintained, this is accomplished under MCP-NGGC-0406. MCP-NGGC-0406 also requires that contracts either utilize a CP&L approved program or that the CP&Lprogram be invoked Existing program ensures that supporting companies operate either in accordance with the CP&LQA manual or their CP&Lapproved program. No supplement required.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 1.1.4 Specifies that the Constructor shall operate See 1.1.3, above in accordance with this manual (no separate QA program)
Allconstruction activities in the scope of the Alternative Plan shall be accomplished in accordance with the CP&L QA program or a CP&L approved QA program.
1.2 Responsibility Responsibility for the Quality Assurance QA Program approved by the Senior Vice for the QA Program with Senior Vice President - Power President, Nuclear Generation Group (Ref.
Program Supply and Engineering &Construction.
NGGM-PM-0007; QAM2.2)
Comparable level of management responsibility. No supplement requirements needed.
1.3 Organization and Responsibilities As shown in organization chart ofthe era.
Predictably, this chart reflects the departments and personnel typical of a construction oriented organization, such as the Harris Plant Construction Section, and numerous management positions specific to the construction effort.
As described in FSAR 17.3, an organization fairly typical ofoperating plants. One noteworthy change from the construction organization is the transition to relying on the principle that the line organization has the primary responsibility for quality and safety. As such, the functions ofthe QA/
QC Section which existed during the construction era are now largely satisfied by continual self-assessment, with evaluation /
oversight ofthis program being provided by the Nuclear Assessment Section.
(Ref.
FSAR Section 17.3.1. 1)
No changes to the site organization to be implemented as a result ofthis activity.
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1.4 Training and Qualification ASME QA Manual Each Dept Manager for the Construction Site and General Office responsible for developing procedures for training and indoctrination. As a minimum, personnel willbe trained in this QA Manual, supporting procedures and subsequent changes.
Corporate Appendix B QA Program Each Dept head responsible - personnel performing activities affecting quality shall be indoctrinated and trained such that they are knowledgeable in the applicable quality related procedures and requirements.
(QAM 7.4.2)
Reconciliation During the construction era, procedure TP-25, "Training of Supervisory and Technical Personnel in Implementation of ASME N Stamp Program" was developed to indoctrinate personnel in the CP&LN Certificate Program. The scope ofthe SFP Activation Project is not such that a large scale training effort is warranted, rather, training classes shall be held for supervisory and technical personnel which are directly responsible for the design, installation, startup and turnover of the Unit 2 Spent Fuel Pools. The purpose of this training willbe to indoctrinate these key personnel on the Alternative Plan and its impact on the construction effort.
1.5 Delegation of Allows delegation ofresponsibility for any Responsibility activity delineated in the manual Requires that the authorities and duties of persons and organizations performing activities affecting quality be clearly established and delineated in writing. (QAM 2.4)
No specific delegation ofresponsibility proposed for this activity. Any special roles or duties of key personnel responsible for implementing the Alternative Plan shall be defined in the "Supplemental QA Requirements" and incorporated into the modification package for that activity.
2.0 Design and Document Control 2.1 Design Control by Engineering Organization Specifies CP&Lparticipation in design, including maintaining control over engineering activities, reviewing, approving A/E and selected NSSS designs, directing document distribution, generating / updating design documents in accordance with authorizing procedures Defines requirements for design control, CP&Lresponsible for design control for out-sourced including interface with design organizations design work, and performance ofreviews as necessary to (QAM3.10) accept design products from outside organizations and assume responsibility for the design.
(Ref. EGR-NGGC-0005) For this activity, design performed by A/E (Bechtel) through approved interface agreements.
Implementation of the Alternative Plan integrated into the design change packages through Bechtel and subject to CP&Lowner's review.
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2.2 Design Specifications, Calculations, Stress and / or Design Reports Section 2.2.1 ASME QA Manual Lists specific requirements for Design Specifications, calculations, design reports Corporate Appendix B QA Program Requires that measures be established to assure that applicable requirements are translated into design documents. (QAM3.3, 3.4)
Reconciliation Overall design requirements for the design change package provided in EGR-NGGC-0005. Procedural requirements for content ofdesign specifications found in ENP-013, and for calculations in ENP-011.
ENP-013 requirements pertaining to content ofspecifications ofsimilar rigor to that found in the ASME QA Manual. Also, note that per ENP-013, procurement specifications for Q-List equipment shall comply with the applicable sections ofANSI N45.2.13, Section 3.2.
2.2.2 Requires certification of the Design Specification by one or more Registered Professional Engineers competent in the applicable field ofdesign ofcomponents and related nuclear power plant requirements.
Requires that measures be established to assure that applicable requirements are translated into design documents. (QAM3.3, 3.4) Has no comparable requirement regarding certification ofdesign specifications by Professional Engineers Requires review/ approval ofdesign specifications and design change packages; PE certification ofspecifications, calcs or design change packages not required under ENP-013, ENP-011 or EGR-NGGC-0005.
Supplemental QA requirements for implementing Alternative Plan to require that design and procurement specifications associated with Code portions of design change be subject to PE certification. Note that this is generally not a significant issue, as most ofthese specifications have not been revised since the construction era.
2..2.3 CP&Lhas responsibility for assuring that copies ofthe certified Design Specifications are maintained and made available for the ANIand the NC enforcement authority having jurisdiction before Code items are placed into service Requires that Design Specifications, as QA records, be maintained and retrievable in facilities that prevent deterioration, damage or loss.
No ongoing requirements for reviews by the ANIor state enforcement authorities.(QAM 14.3)
Design specifications, design change packages, calculations, etc. are available in Document Control for review by ANIand other authorities and agencies.
NC State Dept ofLabor Boiler and Pressure Division has been briefed on the Alternative Plan and willconduct an independent review for the purpose ofgranting variance, relieffrom State requirements as deemed appropriate.
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2.2.4 ASME QA Manual The approved design organization responsible for Code items shall provide Design Specifications that are in accordance with Code.
Corporate Appendix B QA Program Requires that measures be established to assure that applicable requirements are translated into design documents. (QAM3.3, 3.4)
Reconcihation ENP-013 requires that codes and standards to be utilized in the design, fabrication, testing, delivery, and inspection of specified equipment, components and materials be appropriately identified, and that codes or standards and their effective dates are consistent with regulatory and plant modification requirements.
Supplemental QA requirements developed for this project specifically require that the modification design fully conforms to Section IIIdesign requirements.
2.2.5 COL as the N Certificate Holder, is responsible for the design ofpiping systems, etc., and the adequacy and completeness of design documents.
CP8cL shall be responsible for assuring that Stress and or Design reports are prepared as set forth in the Code.
No N Certificate requirements associated with current program; however, CP&Las the licensee does maintain ultimate responsibility for configuration / design control issues.
Code portions ofscope are Class 3. No formal stress reports required per ASME Section IIIrequirements.
Design inputs and parameters are delineated in the design change per EGR-NGGC-0005. Piping stress calculations are provided for the design as appropriate.
2.2.6 Requires review ofthe Certified Stress Report N/A No formal stress reports required. Design, including piping stress calculations, subject to plant review and approval per site procedures.
2.2.7 Lists requirements associated with modifications ofany design document from the revision used in preparing a Stress Report N/A No stress report is required. Nonetheless, modification, review and approval ofany design document at HNP is accomplished in accordance with applicable plant procedures which ensure the appropriate level ofscrutiny is applied. Also, note that an electronic records management system (NRCS) serves to track document revisions and impacts to affected documents (Ref. NGGD-0300, PLP-202).
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 2.2.8 Addresses requirements for Code Class 1
N/A and 2 steam and feedwater systems.
N/A, since scope is limited to Section III,Class 3 only.
2.3 Design Changes 2.3.1 Design changes shall be controlled in accordance with design control measures applied to the original design and require review / approval by the organization performing the original review. Design change approval required prior to final acceptance by QA/QC and the ANI. The design organizations and CPM. are responsible for design changes Design changes controlled in accordance with design control measures which require consideration ofdesign requirements. (QAM 3.3, 3.4)
Appropriate level ofdesign change control exists in current program. Design change packages from outside suppliers subject to CP&Lreviews. (Ref. EGR-NGGC-0003, 0005)
Relative to the "Supplemental QA Requirements" associated with the Alternative Plan and subject to NRC approval, these willnot be changed without notification/
submittal to the NRC as appropriate.
Also, note that the turnover process integrated into the modification package in the form of"Supplemental QA Requirements" requires that the ANIcertify that all Code related activities were conducted and documented in accordance with applicable procedures and the modification package.
These measures willensure that design changes are fullyapproved prior to final turnover and declaration ofoperability.
2.3.2, 2.3.3, 2.3.4 Defines process for generating design Defines process for generating design changes (Field Change Request / Permanent changes (QAM3.5)
Waiver)
Changes to design package controlled per EGR-NGGC-0005, willbe processed as a revision and subject to appropriate level ofreviews. Appropriate level ofdesign change control exists. No supplement necessary.
2.4. Site Generated Specifications, Drawings and Procedures 2.4.1 This section deals with requirements for generation ofdocuments associated with assembly, fabrication and installation of Code items at the construction site.
Generation and approval ofsite documents Generation ofdocuments accomplished per modification per applicable site procedures (QAM6.0) requirements and plant procedures consistent with Appendix B requirements.
No supplement necessary.
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2.4.1.1 ASME QA Manual Measures shall assure that documents and changes are reviewed for adequacy by authorized personnel and are available for use at the location where the activity is performed.
Corporate Appendix B QA Program Requires that measures be established to assure that activities affecting quality are reviewed prior to issue and to control the issuance ofdocuments. (QAM6.1, 6.4.4, 14.4)
Reconciliation Generation, review, approval and retention ofdesign documents controlled per corporate and site procedures.
NRCS provides tracking for revision level and outstanding impacts. Appropriate level ofdesign review and control of design documents exists. No supplement necessary.
2.4.1.2 Documents shall be reviewed by appropriate personnel.
Requires that measures be established to assure that designs and procedures are reviewed to ensure appropriate criteria and design inputs have been specified. (QAM 3.4.2, 6.4.4)
Review requirements for documents defined in site and corporate procedures.
(Ref. EGR-NGGC-0003)
Appropriate level ofdesign review exists. No supplement necessary.
2.4.1.3 Copies ofdocuments applicable to Code items shall be made available to the ANIand enforcement authority.
Requires that Design Specifications, as QA records, be maintained and retrievable in facilities that prevent deterioration, damage or loss.
No ongoing requirements for reviews by the ANIor state enforcement authorities.(QAM 14.3). Alldocuments associated with Code activities willbe available in Document Control..
The design change packages, including revisions associated Code activities, willbe subject to ANIreview and approval per the requirements ofEGR-NGGC-0005.
Records willbe provided to the NC DOLBoiler and Pressure Division as needed to support their review ofthis activity.
2.4.2 The Discipline Managers have overall Defines responsibilities and requirements for Responsibility for specifications in accordance with ENP-responsibility for control and development the development and control ofdesign 013. Adequate level ofresponsibility exists. No ofsite-generated specifications used for field documents. (QAM3.3, 3.4, 3.5) supplement necessary.
procurement or fabrication of Code activities.
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2.4.2.1, 2.4.2.2, 2.4.2.3 ASME QA Manual Delineates specific requirements associated with content, review and approval ofsite generated specifications.
Requires that design specifications for Code items be certified by PE Corporate Appendix B QA Program Requires that measures be established for selection and review for suitability of application of materials, equipment and processes that are essential to safety related functions ofstructures, systems and components. (QAM3.4, 3.5)
Reconciliation Site generated specifications per ENP-013; requires that codes and standards to be utilized in the design, fabrication, testing, delivery, and inspection ofspecified equipment, components and materials be appropriately identified, and that codes or standards and their effective dates are consistent with regulatory and plant modification requirements.
ENP-013 requirements pertaining to content of specifications are ofsimilar rigor to that found in the ASME QA Manual. Also, note that per ENP-013, procurement specifications for Q-List equipment shall comply with the applicable sections ofANSI N45.2.13, Section 3.2. Supplemental QA requirements states that all design specifications for Code items willbe PE certified.
2.4.3 The Manager -QA Services has overall responsibility for development and control ofCorporate Quality Assurance Dept.
procedures.
Quality assurance integrated into line organization procedures and processes.
NAS provides oversight; evaluates performance / effectiveness.
(FSAR 17.3.1.1)
No supplement necessary.
2.4.4, 2.4.4.1, 2.4.5 Defines responsibility for development and approval ofConstruction administrative, technical, work and startup procedures related to Code items.
Requires procedure development and adherence for items affecting quality (QAM 6.4). Also, CP&Lcomplies with Reg. Guide 1.33 as described in FSAR Section 1.8.
Specific administrative requirements are included in the "Supplemental QA Requirements" including the role ofthe ANIin Code related activities and defining the turnover process.
Startup procedures shall be provided as appropriate in the design change packages for the work involved.
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2.4.6 ASME QA Manual Defines responsibilities and process for preparation, review, approval and revision of instrument isometric sketches.
Defines process for red ink changes to these drawings, as well as criteria for rerouting without "red-lining".
Corporate Appendix B QA Program Defines requirements for design control (QAM3.3, 3.4)
Reconciliation Preparation and control ofdesign drawings / sketches accomplished by ENP-012. Changes to approved design sketches accomplished through ESR revision process.
Latitude for rerouting without drawing change limited to tolerances; defined in MMP-003. Appropriate level of design control exists. No supplement necessary 2.5 Site Document Control Section 2.5.1 Defines records management methods for distribution and control ofspecifications, drawings and work packages.
Requires that documents issued "forinfo only" be appropriately stamped to preclude using for construction.
Requires that measures be established to control the issuance ofdocuments which prescribe activities affecting quality (QAM 6.1, 6.34, 14.4)
Records management processes for distribution and control defined in RMP-002, 006. Verificationofworking document requirements provided in PLP-202. No supplement necessary 2.5.2, 2.5.3 Requires that document revisions be controlled in accordance with measures, including review and approval authorities, applied to the original document.
Requires that provisions be made to assure that current revisions ofdocuments are available for use. Defines distribution transmittal requirements.
Requires that measures be established to control the issuance ofdocuments which prescribe activities affecting quality (QAM 6.1, 6.34, 14.4)
Procedural requirements for verification of working documents found in PLP-202, use ofNRCS allows real time verification ofrevision level and affected documents.
Control and distribution ofdocuments / revisions accomplished through RMP-002 and related procedures.
Current program provides adequate assurance that revisions are properly controlled, and that design and construction activities are accomplished using the latest effective document revision. No supplement required.
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Section 2.6 Identification of ASME Code Documents 2.6.1, 2.6.2 ASME QA Manual Requires that Purchase Requisitions, purchase orders and procedures used for fabrication and installation ofCode items be identified as ASME Section III.
Corporate Appendix B QA Program Requires that procurement control measures be established such that applicable regulatory requirements, design bases, etc are suitably included or referenced in the procurement of material, equipment and services (QAM4.5).
Reconciliation Material to be procured specified in design change package through BOM per EGR-NGGC-0005.
Materials acquisition controlled through MCP-NGGC-0002, 0401.Procedural controls are in place to ensure that appropriate considerations are made in materials procurements.
However, to ensure that all Code material is procured as such, the "Supplemental QA Requirements" states that all Code items to be procured for this project shall be clearly denoted as such on the procurement documents and the design change package BOM.
3.0 Procurement 3.1 Service Contracts Defines requirements for services contracts, including those for engineering consultants
&A/Es and Constructor and/or Construction Manager Requires that procurement control measures be established such that applicable regulatory requirements, design bases, etc are suitably included or referenced in the procurement of material, equipment and services QAM4.5).
Development ofcontract and contract administration governed by MCP-NGGC-0001; qualification ofsuppliers and audits accomplished per MCP-NGGC-0406 Suppliers ofCode items must be appropriately qualified and on the ASL for Section IIImaterials. No supplement required.
3.2 Procurement by the A/E 3.2.1 - 3.2.12 States that the A/E is responsible for procurement ofCode stamped items on behalf ofCP&L, outlines bid and evaluation process for suppliers.
Per approved interface agreements for this project, the A/E is responsible for providing complete specification to facilitate procurement, but procurement process will be accomplished by CP&Lunder their program and procedures.
Suppliers ofCode items must be appropriately qualified and on the ASL for Section IIImaterials and services.
The bid and evaluation process outlined in the ASME QA Manual has been supplanted by the process for identifying, qualifying and auditing ofsuppliers per MCP-NGGC-0406.
No supplement required.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 3.3 Site Procurement 3.3.1 - 3.3.14 Defines requirements / responsibilities for controlling field purchase requisitions for Code items and services Procurement willbe accomplished by CP&L AllCode items procured for this project willbe specified under their program and procedures.
as such in the design change package BOM and procured to applicable Code requirements from appropriately qualified vendors.
Ref. MCP-NGGC-0001, 0002, 0401, 0402, 0406. Appendix B procurement is well defined and adequate.
No supplement required.
3.4 Reclassified Material Lists requirements for upgrading materials N/A-no upgrade ofCode items willbe utilized in support ofthis activity.
No supplement required 4.0 Receiving Inspection 4.1 - 4.13 Outlines requirements for receipt inspection ofCode items. Lists responsibilities for QA/QC to accomplish receipt inspection in such a manner as to ensure that Code items are in compliance with requirements, and to prevent damage, deterioration or loss.
Includes requirements for inspection and examination, identification and resolution of nonconformances, conditional release requests, and item acceptability.
The Corporate materials control program includes procedures for receipt inspection, storage, issuance and control of items The Corporate materials control program meets the requirements of Appendix B and is deemed suitable for control of safety related items, including Code items. It is noted that this program is currently utilized for materials procured for use in the site Section XIRepair and Replacement Program.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 5.0 Storage and Process Control 5.1 - 5.1.1 Storage Outlines requirements and responsibilities for storage ofCode items.
Requires that measure be established to control handling, storage, cleaning and preservation ofmaterial and equipment (QAM5.3, 5.5, 5.6)
The Corporate materials control program meets the requirements ofAppendix B and is deemed suitable for control ofsafety related items, including Code items. It is noted that this program is currently utilized for materials procured for use in the site Section XIRepair and Replacement Program.
For those items which were installed during original construction and which willnow be utilized in the modified design, the Supplemental QA Requirements defines an Equipment Commissioning Plan which outlines dedication requirements.
Notably, this plan does not provide any exception to Code requirements except as pertains to documentation offield installation ofpiping (Addressed in the Alternative Plan).
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5.2 Process Control 5.2.1, 5.2.2 ASME QAManual Requires that process control sheets be utilized to establish measures assuring that processes, including welding and heat treating, are controlled in accordance with the Code and accomplished by qualified personnel.
Process control sheets have appropriate spaces for QA/QC signature and for the ANI.
Corporate Appendix B QA Program Requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (QAM7.4, 11.3)
Reconciliation Generally, process control sheets in existing site procedures have appropriate verification ofquality, including ANIreview and involvement. Itis noted that those procedures commonly associated with Section XI activities may specify ANII,vs. ANI. For the purposes of this project, the authorized inspector willbe qualified as both:
In addition, "Supplemental QA Requirements willinclude a requirement that the ANIreview all process control sheets for Code related construction activities before they are issued to the field for construction, giving the ANIthe opportunity to not only review the work planning, but also to specify any additional reviews / hold points as deemed necessary.
Process control sheets documenting Code required attributes willbe reviewed and accepted by the ANIprior to turnover.
5.2.3 For fabrication and installation ofCode items by welding, the Weld Data Report, tank fabrication report and the safety-related instrumentation report are the process control sheets utilized. For pipe spool modifications, the Pipe Spool Fabrication /
Modification Record is used to supplement the WDR as a process control sheet.
Requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (QAM7.4, 11.3)
Site and corporate procedures associated with welding of Code items provide reference to the Corporate Welding Manual (NGGM-PM-0003) which utilize the Weld Data Report as a process control sheet.
WDR in Corporate Welding Manual is consistent with Code requirements.
No tank fabrication associated with this project.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 5.2.3.1-5.2.3.3 Defines requirements / usage of the Pipe Spool Fabrication/ Modification Sheet.
Requires that measures be established to assure that special processes are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements (11.3).
The "Pipe Spool Fabrication / Modification Sheet utilized during the construction era is not applicable to this project.
Piping willbe installed using modification WR/JOs for planning and implementation, and process control sheets from applicable plant procedures for material traceability, identification and qualification of personnel, quality verification, etc. Piping fabrication and installation process control sheets are provided in MMP-002, the Corporate Welding Manual and other applicable procedures.
5.2.4 - 5.2.11 Specifies process control sheets for repair or rework ofnon-welding activities, flanged or threaded connections, pressure tests, instrumentation, tube bending, etc.
Requires that necessary process control sheets for these activities are provided in corporate and site procedures.
(QAM7.4, 11.3)
Existing process control sheets are the same utilized for site Section XIRepair / Replacement Program.
These sheets are are adequate to direct and document this work.
5.2.12 Requires QA/QC notification ofthe ANI when a mandatory hold point is reached, and that hold point inspections be accepted by signature (or initials) and date on the process control sheet prior to work proceeding past that point.
Requires that work not proceed beyond hold points without the consent ofthe designated representative.
(QAM2.2, 3.4, 3.7)
Work planning procedures and process control sheets incorporate hold points as appropriate for independent craft verification, QC, and for Code activities, for the ANI as well. Procedures require that hold points be established and utilized as appropriate.
(Ref. WCM-002, MMM-001, ADM-NGGC-0104)
Existing procedures are adequate with respect to incorporating independent verification and QC hold points into work planning and process control sheets.
Additional controls regarding ANIinvolvement willbe accomplished by requiring that all work packages associated with Code items be clearly identified as "ASMESection III",and be reviewed by the ANIprior to field issuance to allow hold points to be added ifhe desires.
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5.2.13 ASME QA Manual See Section 10.0 for discussion on nonconformances Corporate Appendix B QA Program Reconciliation 5.2.14 Requires that identification tags or markings be retained, and transferred when necessary to cut an item. This transfer ofidentification was verified and documented by QA/QC.
Requires that measures be established to assure that identification of items are maintained by heat number, part number or other appropriate means, on the item or records traceable to the item throughout the fabrication, erection, installation and use of the item. (QAM3.5, 3.7, 5.3, 5.4, 5.5, 10.5)
NGGC-MCP-0402 requires that traceability be accomplished at issuance either by markings or on issue documentation, as appropriate.
For piping, verification of material identification is documented on process control sheets found in MMP-002. Additional controls regarding maintaining identification and traceability of materials is provided in ADM-NGGC-0104 and MMM-001.
Corporate Welding Manual NW-04 also requires that material identification numbers be transferred when material is cut and that permanent markings be established in accordance with Code requirements. Adequate control ofmaterials is provided with existing procedures and processes.
No supplement required.
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5.2.15 ASME QA Manual Lists detailed requirements for labeling, identification requirements associated with maintaining traceability, particularly with regard to welding materials
. Requires that hold or reject items be withheld from use, and that material protection procedures be implemented to prevent damage or deterioration.
Corporate Appendix B QA Program Requires that measures be established to assure that identification ofitems are maintained by heat number, part number or other appropriate means, on the item or records traceable to the item throughout the fabrication, erection, installation and use of the item. (QAM3.5, 3.7, 5.3, 5.4, 5.5, 10.5)
Reconciliation NGGC-MCP-0402 requires that traceability be accomplished at issuance either by markings or on issue documentation, as appropriate.
The Corporate Welding Manual, NGGM-PM-0003, provides for issuance and control of welding materials in accordance with Code requirements.
NGGC-MCP-0401 defines the receipt inspection / material disposition process, and precludes inadvertent issuance and installation of items not accepted except for conditional release, and in that case ensures that this material willbe accepted prior to turnover. MMM-001 provides requirements regarding handling and storage ofmaterials once they are issued for installation.
Sufficient controls exist relative to materials identification and traceability, including welding materials.
Items not accepted are precluded from issuance except for conditional release, and this process ensures that the material willbe accepted prior to turnover. Work control procedures assure that Q material is properly handled, stored and segregated.
No supplement required.
5.3 Construction Procedures Development Defines responsibilities and requirements regarding development ofconstruction procedures.
Defines requirements for preparation, Existing corporate and site procedures willbe used to review, approval and control ofprocedures direct construction, with additional instructions/controls (QAM6.0) provided by the modification package as described herein.
5.4 Start-Up Procedures Development Defines responsibilities and requirements regarding development ofStart-Up procedures Requires test control as required to demonstrate that structures, systems and components willperform satisfactorily in service. (QAM3.4, 3.7, 4.5, 11.3)
As opposed to plant start-up, which covered a wide range ofsystems and equipment, start-up scope for this project is very limited, willbe accomplished by including necessary instructions in the modification package for the affected scope ofwork. Start-Up procedures willbe provided in the modification packages.
No supplement required.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 6.1 Procurement ofWelding Material 6.1.1 Requires that welding material used in the construction Code items conform to Code requirements as detailed in the Site Specification SS-021, "Purchasing Welding Materials for Permanent Plant Construction" Provides requirements regarding material tests to be conducted by the manufacturer.
Requires that procurement control measures be established such that applicable regulatory requirements, design bases, etc are suitably included or referenced in the procurement ofmaterial, equipment and services (QAM4.5).
Procurement and control of welding materials accomplished by Corporate Welding Manual, which invokes specification CPL-XXX-W-01,"Welding Filler Metals and Materials Procurement for Nuclear Power Plants, ASME Section IIIApplications".
Program outlined in the Corporate Welding Manual provides a well-defined and specific process for specification and procurement ofwelding materials.
6.1.2 Requires that POs for weld materials include weld material classification and that testing and certification be performed to the requirements ofASME Code NB2400 for each heat and / or lot ofmaterial in accordance with the latest mandatory addenda of the ASME Code,Section II, Part C; and the 1974 Ed., 1976 Winter Addenda ofSection III.
Requires that procurement control measures be established such that applicable regulatory requirements, design bases, etc are suitably included or referenced in the procurement of material, equipment and services (QAM4.5).
Specification CPL-XXX-W-01ensures that welding materials procured for Code applications conform to ASME Code Section II,Part C and Section III requirements; Use ofthis spec, invoked by the Corporate Welding Manual provides equivalent assurance of Code conformance.
No supplement required
8
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6.1.3 6.2. Welding Procedure Qualification 6.2.1 ASME QA Manual Specifically requires that welding materials received from a supplier without proper certification and complete documentation, as required by the Code, shall be tagged and placed on "Hold"status in a segregated area until the documentation has been received or corrected.
Defines responsibilities for preparation, qualification and approval ofCP8cL welding procedures.
Requires that welding procedures be qualified in accordance with ASME Code Section IXand meet the requirements ofSection III. Requires that QA/QC be notified of procedure test schedules to allow QA/QC monitoring and documentation of the activity.
Corporate Appendix B QA Program Procedures require that materials, parts, and components be identified and controlled to prevent the use ofincorrect or defective items. Requires that items accepted or released are identified as to their inspection status prior to forwarding them to a controlled storage area or releasing them for installation offurther work, and that items not meeting applicable requirements are identified and controlled until proper disposition is made. (FSAR 17.3.2.6)
Requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (FSAR 17.3.2.11)
Requires that ifmandatory inspection hold points are required, work shall not proceed beyond these hold points without the consent ofthe designated representative.
(QAM3.4, 3.7)
Reconciliation Welding materials are received and inspected in accordance with NGGC-MCP-0401, which defines the receipt inspection / material disposition process, and precludes inadvertent issuance.
Only when these materials are accepted, they are transferred to bin locations in the Weld Material Issue Station. Once there, the issuance and control ofwelding materials is strictly controlled by the Plant Welding Engineer in accordance with the Corporate Welding Manual.
The Welding Material Control Procedure (NW-03) in the Corporate Welding Manual conforms to stringent requirements for welding in accordance with ASME Code requirements.
No supplement is required.
Procedure NW-01 in the Corporate Welding Manual places responsibility for development, revision and qualification ofwelding procedures with the Welding Engineer. NW-01 also requires that WPS be in accordance with ASME Code Section IXand other referenced codes as applicable (includesSection III). Procedures in the Corporate Welding Manual provide compliance with requirements; no supplement required
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6.2.2 ASME QA Manual Provides forms to record actual welding parameters, test results and Code required data, to be certified by the Welding Manager or his representative.
Included QA/QC signature of these records after review against Code requirements and submittal to the ANI.
Corporate Appendix B QA Program Requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (FSAR 17.3.2.1 1)
Requires that ifmandatory inspection hold points are required, work shall not proceed beyond these hold points without the consent ofthe designated representative.
(QAM3.4, 3.7)
Reconciliation QA/QC review is not required, but the monitoring and documentation of variables as the test proceeds is required.
The test weld is subject to NDE and testing as required by codes and specifications, performed by certified personnel.
The completed WPS is independently reviewed by a WE for approval.
Current process does not require ANI involvement in the qualification process.Section III, Subsection NA-5252 requires that the Inspector assure himself that welding procedures have been qualified under the provisions ofSection IXand Section III,and may request re-qualification as a requirement.
The Code does not specifically require the ANIto review the WPS as it is developed.
6.3 Qualification ofWelders and Welding Operators 6.3.1, 6.3.2 Defines responsibilities and requirements for testing, qualification and approval of welders and welding operators.
Qualification is required in accordance with Section IXand the approved WPS. Tests willbe performed in the weld shop under the Welding Manager.
Welders are qualified on test coupons, with test results submitted to Document Control. Welder qualification status is maintained in a Welder Qualification Status List. Copies ofthe test records and Welder Qualification Status Report are made available to the ANI.
Not specific to qualification ofwelders and weld procedures, but requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (FSAR 17.3.2.1 1)
Qualification of welders and weld operators provided for in procedure NW-02 of the Corporate Welding Manual.
Qualification specific to the requirements ofthe WPS; Welders qualifying to make Code weldments would be qualified per Code requirements.
Testing is performed in a training / qualification area under the supervision ofWeld Test Shop personnel.
Test results are recorded on the Performance Qualification Test Record (PQTR) and reviewed and approved by the PWE. Testing is subject to monitoring by other organizations, including the ANI,"as applicable". The PWE maintains welder qualification records and the Welder Qualification Status Report.
Qualification program meets Code requirements for applicable WPS, is the basis for the welding program used for the site Section XIRepair and Replacement Program.
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6.3.3 ASME QA Manual Welders shall be assigned a welder symbol, and a log shall be maintained for welding symbols. Upon termination or loss ofthe symbol stamp, that symbol stamp shall not be reassigned to another welder for a period ofone year.
Corporate Appendix B QA Program Not specific to qualification of welders, but requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel (FSAR 17.3.2.11)
Reconciliation Corporate Welding Manual procedures NW-02 and NW-10 provide requirements and instructions for the assignment ofwelder symbols.
Existing program satisfactory; no supplement required 6.3.4, 6.3.5 Defines requirements for renewal and extension of welder qualification, requires re-qualification when the welder has not used the process for 3 months or more, except when the welder has been employed on some other welding process, the period may be extended up to 6 months by the Welding Manager. Re-qualification may also be required based on reason to question the ability ofthe welder.
Not specific to qualification of welders, but requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel (FSAR 17.3.2.11)
Corporate Welding Manual procedure NW-02 requires re-qualification when the process has not been used for 4 months, with no extension available based on use ofother processes. Re-qualification may also be required based on reason to question the abilityofthe welder. Existing program satisfactory; no supplement required
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6.4 Construction Welding 6.4.1 ASME QA Manual Defines responsibilities and requirements for preparation ofWeld Data Report (WDR) based on design drawings, specifications and site procedures.
WDRs are prepared by the weld manager, forwarded to QA/QC for review ofessential requirements and hold points, then to the ANIwho establishes his hold points and signs.
Corporate Appendix B QA Program Requires that measures be established to assure that special processes, including welding, heat treating and NDE are appropriately controlled and are accomplished by qualified personnel using qualified procedures in accordance with applicable requirements. (FSAR 17.3.2.11)
Reconciliation Corporate Welding Manual Procedure NW-07 provides instruction on preparation ofWDRs. WDRs are initiated by the PWE or his designees.
WDRs are approved by the PWE, and Code WDRs forwarded to the ANIIfor review and to designate, at his option, additional hold points. QC hold points are designated by the preparer and the ANII.
The existing program is satisfactory.
However, since this work is not associated with Repair /Replacement activities, the Inspector must be qualified as ANI. Note that the Supplemental QA Requirements requires dual qualification (ANI,ANII)for this individual. The Supplemental QA Requirements also requires that all process control sheets associated with Code activities receives a review by the ANIprior to field issuance.
6.4.2 Requires all welding to be done using welders qualified by CP&Lto CP&LWPS.
Allwelding is to be accomplished using qualified procedures. Defines responsibilities for control of welding operation (including authority to assign or remove welders).
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11)
Corporate Welding Manual procedure NW-06 provides general welding instructions and technical requirements for carbon and low alloy steels, stainless steels and nonferrous welding at CPS' plants. This procedure requires that all such welding be performed by qualified welders (per NW-
- 02) using qualified WPS (per NW-01) and with qualified materials (per NW-03). Under the Corporate Welding Manual, the PWE is responsible for welding program at site, including training, qualification and technical supervision of welders.
Existing program satisfactory; no supplement required 6.4.3 Defines process for reviewing welder qualifications and assigning welders.
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11)
The PWE maintains and distributes the "Welder Qualification Status Report" (NW-02) The PWE is also responsible forreviewing and approving WDRs (NW-07)
Existing program satisfactory; no supplement required
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6.4.5, 6.4.6 ASME QA Manual Defines requires for control ofwelding materials, including returning unused welding materials and use/ surveillance of heated ovens for coated electrodes.
Corporate Appendix B QA Program Is not specific to weld materials, but requires that materials, parts and components be identified and controlled to prevent the use ofincorrect or defective items (FSAR 17.3.2.6).
Reconciliation Corporate Welding Manual procedure NW-03 provides requirements for issuance and control of welding materials, usage ofheated ovens and rod caddies for temperature controls ofcoated electrodes, returning unused and undamaged materials at the end ofeach shift, and for dispositioning / discarding welding materials. Existing program satisfactory; no supplement required 6.4.7 Defines responsibilities for notification of ANI;requires that hold point inspections be accepted by QA/QC and the ANIprior to any work proceeding past that point.
Requires that ifmandatory inspection hold points are required, work shall not proceed beyond these hold points without the consent ofthe designated representative.
(QAM2.2, 3.4, 3.7)
Work planning procedures and process control sheets incorporate hold points as appropriate for independent craft verification, QC, and for Code activities, for the ANII as well. Procedures require that mandatory QC hold points be accepted prior to work proceeding.
(Ref. WCM-102, MMM-001,ADM-NGGC-0104)..Existing procedures are adequate with respect to incorporating independent verification and QC hold points into work planning and process control sheets.
Additional controls regarding ANI involvement be accomplished by requiring that all work packages associated with installation ofCode items be clearly identified as "ASMESection III",and be reviewed by the ANIprior to field issuance.
Note that, to avoid procedural conflicts, the Supplemental QA Requirements requires dual qualification (ANI/ ANII) for this individual. The Supplemental QA Requirements also requires that all process control sheets associated with Code activities receives a review by the ANIprior to field issuance.
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6.4.8 ASME QA Manual Provides QA/QC visual inspection requirements for weld preps, fit-up, tack welds, root pass, etc; notification requirements in the event that an unacceptable condition is observed.
Corporate Appendix B QA Program Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11).
Requires that work shall not proceed past mandatory inspection hold points without the consent of the designated representative.
(QAM2.2, 3.4, 3.7)
Reconciliation Corporate Welding Procedure NW-07 provides instruction on preparation ofWDRs. WDRs are prepared by the PWE or his designees based on WPS and weld joint requirements.
WDRs are approved by the PWE, and when applicable, forwarded to the ANIIto designate, at his option, additional hold points. QC hold points are designated by the preparer and the ANII. Existing program is satisfactory, no supplement required.
6.4.9 Requires the welder identification symbol be Requires that measures be established to applied next to the weld assure that identification of items are maintained by heat number, part number or other appropriate means, on the item or records traceable to the item throughout the fabrication, erection, installation and use of the item. (QAM3.5, 3.7, 5.3, 5.4, 5.5, 10.5)
NGGC-MCP-0402 requires that traceability be accomplished at issuance either by markings or on issue documentation, as appropriate.
For piping, verification of material identification is documented on process control sheets found in MMP-002. Additional controls regarding maintaining identification and traceability ofmaterials is provided in ADM-NGGC-0104 and MMM-001.
Corporate Welding Manual NW-04 also requires that material identification numbers be transferred when material is cut and that permanent markings be established in accordance with Code requirements. Adequate control ofmaterials is provided with existing procedures and processes.
No supplement required.
6.5 Repairs to Welds and Base Material 6.5.1 - 6..5.4 Provides requirements for repairs to welds and base materials in the event that unacceptable defects are identified.
Requires notification ofthe ANIand discipline Welding Engineer and preparation of a Repair Weld Data Report (RWDR),
subject to essentially the same process as for the WDR for the original weldment.
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11).
Corporate Welding Manual procedure NW-09 directs activities associated with repairs to welds and base metals (including grinding and machining); incorporates the development of a RWDR in a process which parallels that associated with the WDR. The Corporate Welding Manual provides a comparable process for repairs to welds and base metals; no supplement required.
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6.6 Control of Welding Equipment 6.6.1, 6.6.2 ASME QA Manual Provides requirements for operational checks at least every 3 months, notification/
disposition ofmachines out oftolerance (including investigation ofthe use of the machine since the last sat operational check),
initiation ofcorrective measures.
Corporate Appendix B QA Program Defines requirements for measuring and test equipment (M&TE)control program, including calibration to a standard, establishment ofcalibration frequency,,
M&TEcontrol, etc. (QAM8.0)
Reconciliation Corporate Welding Manual procedure NW-14 directs control of welding equipment, requires operational checks and maintenance at least every 12 months. Welding equipment is not used as extensively as during construction, and is generally subject to better handling by a smaller group ofpermanent plant personnel (vs. a large contract construction force). Existing program is in accordance with Section IX. Therefore, current controls on inspections &operational checks of welding equipment is acceptable; no supplement required.
6.7 Additional Process Control Forms Allows for continuation form for process N/A control sheets as necessary Similar continuation form exists in NW-07 for WDRs /
RWDRs. Not a critical item, but no supplement required at any rate.
7.0 Heat Treating Provides requirements and responsibilities Heat for performing heat treatment in accordance 7.1 - 7.7 with the Code.
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11).
Comparable requirements for post-weld heat treatment are found in Corporate Welding Manual procedure NW-08.
Although the existing program is sufficient, this item is not an issue for Code welding associated with this project, as the subject welds are exempt from mandatory PWHT.
7.8 Bending and Prohibits bending and forming ofClass 1
N/A forming materials at the construction site 7.8.1 N/A-no Code Class 1 items associated with this project.
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7.8.2 ASME QA Manual Requires that bending ofCode Class 2 &3 instrument tubing be accomplished in accordance with the Code, refers to Sections 2.0 and 5.0 (in the ASME QA Manual) for procedure development / approval and process control requirements, including QC/
ANIinterface.
Corporate Appendix B QA Program Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures. (FSAR 17.3.2.11).
Reconciliation Process control sheets and bending requirements provided (either directly or by reference) in MMP-003. For Quality Class A material (such as Code related items), this includes independent craft and QC verification of critical attributes.
No direct ANIinvolvement required per this procedure.
Supplemental QA Requirements requires that Code related.
process control sheets are forwarded to the ANI / ANII prior to field issuance for his review and assignment of additional hold points.
8.0 Control ofEquipment, Tools, Gauges and Instruments 8.1 Calibration 8.1.1 - 8.2.6 Provides responsibilities and requirements for equipment, tools, gauges and instruments specified for calibration control, including calibration at prescribed intervals against certified standards.
Requires traceability between the calibrated item and calibration equipment be recorded on process control sheets.
Provides for issuance of"Out of Calibration Notification"forms to evaluate corrective action and review activities for which the tool was last used since a sat calibration. Requires shorter calibration intervals or replacement of instruments frequently found out ofcalibration, and that calibration status and calibration due date be shown on or with the instrument, except for pressure gauges which are calibrated before use and after being returned to the shop.
Prescribes requirements for storage, maintenance and record keeping of calibrated equipment, includes use of a certification record form and calibration stickers. Requires that pressure gauges used for hydrostatic testing be calibrated before and after each test or series of tests.
Defines requirements for measuring and test equipment (MATE)control program, including calibration to a standard, establishment ofcalibration frequency, M&TEcontrol, etc. (QAM8.0)
Existing program satisfies Appendix B requirements and is the basis for support ofthe operating unit; is judged to be acceptable for this activity. No supplement required The MATEcalibration and control program at Harris is prescribed in MMM-006.This program includes identification ofMATEequipment, specification of calibration interval, calibration against certified standards, use process control sheets, and traceability between calibration tool and calibrated instrument. This program also requires an evaluation ofall equipment calibrated by an item found to be out oftolerance since its last satisfactory calibration. Relative to pressure gauges used for hydrostatic testing, MMP-012 requires that these gauges be calibrated before and after usage.
Storage, maintenance and record keeping ofM&TE equipment addressed in MMM-006,including the use and control ofcertification records and calibration stickers.
Relative to pressure gauges used for hydrostatic testing, MMP-012 requires that these gauges be calibrated before and after usage.
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ASME QA Manual Corporate Appendix B QA Program Reconciliation 9.0 Inspection, tests and Nondestructive Examination 9.1 Training, Qualification and Certification 9.1.1 - 9.1.3 Provides responsibilities and requirements for QA/QC personnel.
QA/QC inspection personnel shall be trained and qualified in accordance with Section 1.0 (ofthe ASME QA Manual) and the relevant Corporate Quality Assurance procedure.
Requires that personnel performing inspection review, examination and testing, evaluations oftesting data and reporting of inspection and test results be qualified and certified based on CP&Lcommitment to Reg. Guide 1.58 (QAM7.6)
Training and qualification is prescribed in the Corporate Quality Assurance Manual and accomplished as directed in Nuclear NDE Manual procedure NDEP-A.
Program meets the requirements ofSection XI, is acceptable for this scope given that all piping is Class 3, and that NDE consists ofsurface exams only.
9.2 Inspections and Tests 9.2.1 - 9.2.7 Provides requirements and general requirements for performance ofinspections and tests. Requires that personnel be appropriately trained in preparation and control of inspection and test records, that inspections and tests are performed in accordance with approved procedures, that process control sheets be utilized, that the status ofthe inspected item be identifiable and traceable, that the ANIbe notified when ANIhold points are reached, that work will not proceed past hold points until accepted, and that nonconforming work shall be stopped and corrective action initiated.
Requires that personnel performing inspection review, examination and testing, evaluations of testing data and reporting of inspection and test results be qualified and certified based on CP&Lcommitment to Reg. Guide 1.58 (QAM7.6).
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11).Requires that work shall not proceed past mandatory inspection hold points without the consent ofthe designated representative.
(QAM2.2, 3.4, 3.7)
Training and qualification addressed in NDEP-A (see item 9.1). This procedure also requires that for NDE procedures be based on ASME Section IIIand V as applicable, and requires that the ANI/ANIIreview and concur with any NDE procedures used for acceptance of Code work. Process control sheets for NDE activities are provided in the Nuclear NDE Manual procedure for that specific test or inspection, including hold points as appropriate.
Corporate and site procedures ensure that hold points are accepted prior to work proceeding.
NDEP procedures are provided to conform with ASME Code requirements as applicable. NDE procedures forLP and MTexaminations are provided with acceptance criteria to ASME Section IH requirements.
No supplement required.
9.3 Nondestructive Examination 9.3.1 Requires personnel performing NDE to be trained, qualified and certified in accordance with SNT-TC-1A (1975), the Code and QA/QC procedures.
Requires that only qualified personnel are assigned to perform NDE, and that procedures for NDE training, qualification and certification be prepared by a Level III. This section also provides an outline ofthe inspection procedure.
Requires that personnel performing inspection review, examination and testing, evaluations oftesting data and reporting of inspection and test results be qualified and certified based on CP&Lcommitment to Reg. Guide 1.58 (QAM7.6)
Nuclear NDE Manual procedure NDEP-A states that this NDE manual meets the requirements ofSNT-TC-1A (1980, 1984 Ed) and Section XI. NDE Procedures require that personnel be appropriately trained. NDEP-A also includes a listing ofminimum content for NDE procedures based on the type ofactivity being performed. Existing program is ofcomparable rigor. No supplement required.
Enclo to Serial: HNP-99-069 Page 29 of 35 ASME QA Manual Section No.
9.3.2, 9.3.3 ASME QA Manual Requires Level I and H personnel to be qualified and certified by an examination administered by a Level HI;Level HI to be qualified by an exam administered by a Level HI and certified by the QA/QC manager.
Allowsthe services ofan outside agency to be used in the event that no Level HI personnel exist within the organization.
Corporate Appendix B QA Program States that prior to certification, NDE personnel shall have satisfactorily passed an examination administered under the jurisdiction of a certified Level HI, and that CP&LLevel HINDE personnel willbe specified in CP&L's NDE Procedures (QAM7.6).
Reconciliation NDEP-A requires certification ofLevel I and H to be performed by Level HI, Level HI certification to be performed by the Chief Mechanical / Materials Engineer.
Use of an outside organization is not prohibited. Existing program is ofcomparable rigor. No supplement required 9.3.4 - 9.3.9 Requires training, qualification and certification ofLevels I, H &HI personnel to be in accordance with the applicable NDEPs and documented on appropriate certification forms. Requires records be maintained, that NDE personnel be re-certified at least once every 3 years, and that interpretation of results is accomplished by a Level H or HI.
Provides guidance for the preparation of NDE requests and reports.
States that prior to certification, NDE personnel shall have satisfactorily passed an examination administered under the jurisdiction of a certified Level HI, and that CP&LLevel HINDE personnel willbe specified in CP&L's NDE Procedures.
(QAM7.6)
NDEP-A provides comparable requirements relative to training, qualification re-qualification and certification of personnel.
Requires that records be maintained, and lists performance review requirements for maintenance of certification. Existing program is ofcomparable rigor. No supplement required 9.4 Inspection and Test Equipment Requires that QA/QC inspection personnel be responsible for ensuring that inspection and test equipment is calibrated and has current calibration stickers.
Defines requirements for measuring and test Inspection and test equipment is subject to the site M&TE equipment (M&TE)control program, control procedure, MMM-006. Existing program is including calibration to a standard, sufficient regarding control ofcalibrated equipment.
establishment ofcalibration frequency, M&,TEcontrol, etc. (QAM8.0) 9.5 Inspection and Test Records 9.5.1, 9.5.2 Requires that inspection and test records are prepared and maintained.
Defines requirements for maintain records of activities affecting quality, including inspection, test, audit and qualification records (QAM 14.3, 14.4)
NDEP-A requires that NDE records associated with Code activities be considered permanent QA records and be processed accordingly. Process control sheets and other required records are provided in the Nuclear NDE Manual as applicable.
Existing program is ofcomparable rigor.
No supplement required
ASME QA ASME QA Manual Enclo to Serial: HNP-99-069 Page 30 of 35 Corporate Appendix, 9 QA Program Reconciliation Manual Section No.
9.5.3 - 9.5.7 Provides requirements for involvement of ANI,states that records are not considered complete until signed and dated by the ANI on the process control sheets, that the NDE Level IIIshall assure that NDE capability is proven by demonstration to the satisfaction ofthe ANIprior to the use ofthe procedure, and that the ANImay require re-qualification ofNDE procedures or personnel as he deems necessary.
Requires that special processes be performed by qualified personnel using proper equipment and in accordance with written qualified procedures (FSAR 17.3.2.11 Requires that work shall not proceed past mandatory inspection hold points without the consent of the designat~ representative.
(QAM2.2, 3.4, 3.7)
A
- es that ANIr~~~e~/ con "
btamed for NDE procedures used for Code work Requires that the Level IIIprovides procedure qualification demonstration to the ANIwhen necessary.
Also, provides that work may continue prior to ANIreview ofprocedures, but that any such work would be at risk to ANIreview.
Existing program is of comparable rigor. No supplement required 9.5.8, 9.5.9 9.6 Code Data Report and Name p!ate Stamping 9.6.1 - 9.6.4 Requires that a test prograrri be established to assure that structures>> systems and components perform satisfactorily in service, and that this program inclttde pre operational tests and proof test prior to installation. (QAM3.4, 3.7, 11.3)
Provides responsibihties and requirements for pressure testing, including QA/QC and ANIinvolvement, establishment ofhold points, and review / approval ofthe process control sheets.
Provides the process and requirements for the development and review ofCode Data Reports and N Stamping.
o p i
N stamPing ofexisting e uipme t and the original N certifica been discontinued, so that z,-; Ii i stalled equjpmentcann t b P'ng P~ess No provision fo stamping is provided Su plemental QARequirements defines a certification process wherein data reports are used to document field activities towards an overall system turnover. Whenever possible (i.e., for completed Code items supplied by an NPT supplier), these data reports willbe the actual Code Data Reports for the items in question. For new construction and documentation of installation of preexisting piping for which records are no longer available, a form comparable to an NIS-2 willbe employed. The ANIwillensure that the required data reports are completed and certified.
Pressure testing requirements provided in MMP-012.
Generally, these pressure test procedures are intended to meet Section XIpressure test requirements. Existing pressure test procedures are adequate, except that the test pressure specified for Section Xlmay be less conservative.
Therefore, the Supplemental QA Requirements specify that more stringent Section IIIcriteria be employed for pressure testing.
f
Enclos to Serial: HNP-99-069 Page 31 of 35 ASME QA Manual Section No.
ASME QA Manual Corporate Appendix B QA Program Reconciliation 10.0 Nonconformance and Corrective Action 10.1 Scope 10.2 Reporting Non-conform ances Provides responsibilities and requirements for identification, reporting, segregation, investigation and resolution ofnon-conformances relating to Code conditions.
Requires deficiencies in documentation and construction control, including Start-Up procedures, be reported as non-conformances.
Utilized hold tags and labeling as required to indicate limits of hold. Defined review requirements for NCRs Requires that measures be established to assure identification and control ofincorrect or defective material, parts and components (QAM5.3, 5.4, 5.5, 10.3, 11.4, 11.6).
Requires that measures be established to conditions adverse to quality are promptly identified and corrected. (QAM 12.4, 12.5)
Procedures and processes provide measures (i.e., process control sheets, independent verification, STAR) to ensure that construction deficiencies are precluded from occurring. For conditions that are identified, CAP-NGGC-0001 provides direction on the initiation and processing of condition reports, such as would be generated in the event ofnon-conformances.
Relative to receipt and control of materials, MCP-NGGC-0401 K0402 ensure that defective items are not accepted and issued.
These condition reporting and materials control processes provide effective programmatic means to ensure that discrepancies and non-conformances are captured and resolved.
10.3 Corrective Action 10.3.1 - 10.3.7 Provides instructions and guidance relative to the process for dispositioning NCRs.
Requires verification and disposition of corrective action be performed by QA/QC prior to signing and closing the NCR.
Requires that measures be established to conditions adverse to quality are promptly identified and corrected. (QAM 12.4, 12.5)
CAP-NGGC-0001 provides instructions and requirements for dispositioning CRs. Incorporates requirements for event categorization, causal evaluation, disposition and corrective action Existing program provides an effective means to capture and resolve non-conformances.
Enclos to Serial: HNP-99-069 Page 32 of 35 ASME QA Manual Section No.
10.4 Review of Nonconformance Report 10.4.1 - 10.4.4 ASME QA Manual Requires corrected items or documents to be re-inspected by a QA/QC inspector, and acceptance documented.
Requires that closed out NCRs become QA records and transferred to the QA records vault.
Requires that the ANIbe apprised ofany NCRs pertaining to the Code, and requires ANIsignature prior to closing any such NCRs Corporate Appendix B QA Program Requires that measures be established to conditions adverse to quality are promptly identified and corrected. (QAM 12.4, 12.5).
Does not require ANIinvolvement in review ofconstruction related conditions adverse to quality.
Reconciliation The stated purpose ofCAP-NGGC-0001 is to implement the NGG Corrective Action Management Policy and the requirements of 10 CFR 50, Appendix B, Criterion XVI.
Disposition ofany CRs related to construction requires that the item be corrected or formally evaluated as being acceptable.
Review and approval ofCRs goes up to and includes PNSC review, as appropriate.
The CR process does not specifically require notification of the ANIfor Code related items, although the formal evaluation process would tend to ensure his cognizance of any such issue. To further ensure the ANI's involvement on CRs related to Code items, the Supplemental QA Requirements requires that any such items be available to the ANIfor verification ofsatisfactory resolution prior to turnover.
10.5 Receiving Inspection Software Deficiencies Provides requirements for identification by QA/QC at receipt ofdocumentation deficiencies, requires that an NCR be initiated for any such discrepancies that cannot be resolved by routine measures.
Requires that measures be established to assure identification and control of incorrect or defective material, parts and components (QAM5.3, 5.4, 5.5, 10.3, 11.4, 11.6).
A similar receipt inspection process, including requirements for documentation review, are provided in MCP-NGGC-0401.
Existing process provides sufficient assurance regarding resolution ofdocumentation discrepancies.
No supplement required.
11.0 Record Retention Defines responsibilities and requirements for records retention, requires that records generated by suppliers and contractors be transferred to CP&Lfor retention. Requires restriction of access to records storage areas and the use of a records sign-out log.
Defines requirements for maintaining records ofactivities affecting quality, including inspection, test, audit and qualification records (QAM 14.3, 14.4)
RMP-006 provides requirements for classification ofQA records.
Design change package, work records and other quality related documentation generated as a result ofthis project would be classified therein as a QA record and subject to permanent retention. Existing process is equivalent to the construction program. No supplement required.
Enclos to Serial: HNP-99-069 Page 33 of 35 ASME QA Manual Section No.
11.2 Records Index ASME QA Manual Requires preparation of a record index to facilitate timely retrieval ofrecords Corporate Appendix B QA Program Defines requirements for maintaining records ofactivities affecting quality, including inspection, test, audit and qualification records (QAM 14.3, 14.4)
Reconciliation CPM. maintains a computer-based index ofrecords (NRCS) for indexing and retrieval ofrecords Existing process is equivalent ofthe construction program. No supplement required.
11.3 Accumulation and Maintenance of Records Provides requirements and responsibilities for accumulation and maintenance of records, including identification ofretention period, prevention of loss, damage, etc.
Requires access to records by the ANI Defines requirements for maintain records of RMP-006 provides requirements for classification, activities affecting quality, retention period submittal, control and maintenance ofrecords. No and prevention ofloss, damage, etc. (QAM supplement required.
14.3, 14.4) 12.0 ANI 12.1.1 - 12.1.7 Summarizes the interface and requirements associated with the ANIfor compliance with the Code. Requires that the ANIbe given free access to all work locations under his jurisdiction, that he be provided adequate facilities and assistance, that he witness or otherwise verify required examinations and inspections, and that inspection services be subject agreement between CP&L and the AIAas required.
Requires that a program of inspection of activities be established.
Does not address the ANIrole in construction process (QAM 2.2, 5.3, 5.6).
Individual procedures address the role of the ANIin work activities and reviewing / approving process control sheets.
Generally, these procedures are associated with Section XI activities and requirements for the ANII. Contractural agreement for the Inspector's services is provided as required for Section XI.
Supplemental QA Requirements require that ANIbe provided process control sheets for Code activities and items associated with this project prior to field issuance of the associated work package.
Supplemental QA Requirements requires that the Inspector for the SFP project be dual qualified, as ANI/ ANII.
Enclos to Serial: HNP-99-069 Page 34 of 35 ASME QA Manual Section No.
12.2 Document Accessibility 12.2.1 - 12.4.3 ASME QA Manual Requires that the ANIbe provided free access to all information and records related to Code items, that the ANIreview procedures utilized to implement Code requirements, that the ANI'monitorthe QA Program.
Requires that the ANIbe provided an opportunity to select holdpoints, and that he is provided sufficient notification ofCode related work and testing. Requires that the ANIhas authority to require re-qualification ofprocedures and personnel, that the ANI may witness or verify records ofNDE, and that the ANIshall witness final hydrostatic testing required by the Code.
Corporate Appendix B QA Program Requires that a program of inspection of activities be established.
Does not address the ANIrole in construction process.(QAM 2.2, 5.3, 5.6).
Reconciliation Role ofANIis provided in procedures and contractural agreements in accordance with Section XIrequirements.
Supplemental QA Requirements require that ANIbe provided process control sheets for installation ofCode items prior to field issuance of the associated work package.
13.0 Audits 13.1 - 13.3 Provides responsibilities and requirements for Corporate QA audit activities. Defines the approach for auditing of the engineering, construction and start-up as being a comprehensive system ofplanned audits.
Requires regularly scheduled audits on the basis ofstatus and importance to ensure Code compliance.
Requires written audit reports, that corrective action be taken as appropriate and verified as complete, and that follow-up audits and monitoring be conducted as necessary Requires that a comprehensive system of audits be carried out. (QAM4.11, 13.1, 13.4).
For internal assessment, the Corporate approach towards auditing and quality assurance is founded on the principle that the line organization has the primary responsibility for quality and safety. Nuclear Assessment Section evaluates the performance and effectiveness ofthis process through independent assessment, and the Performance Evaluation Support Unit (PES) provides oversight ofeach plant's NAS by reviewing NAS assessment reports and perform a NAS effectiveness assessment at least once every 24 months. External audits ofsuppliers are performed in accordance with MCP-NGGC-0406. Existing program meets Appendix B requirements and is sufficient rigor for completion ofconstruction.
Ertclos to Serial: HNP-99-069 Page 35 of 35 ASME QA Manual Section No.
13.1.4 ASME QA Manual Requires that audit reports be maintained, and be made available to the ANIat his request.
Corporate Appendix B QA Program Requires that audit results be documented and reviewed by management (QAM4.11, 13.6)
Reconciliation Supplemental QA requirements require that all CRs associated with Code activities within this project be available to the ANIfor verification ofsatisfactory resolution prior to turnover 13.2 Supplier Audits 13.2.1 - 13.3 Provides responsibilities and requirements for the auditing ofactivities by suppliers.
For Code items, requires audits at least every 3 years. Requires audit results be made available to the ANIupon his request.
Requires that a comprehensive system of audits be carried out, and that audit results be documented and reviewed by management (QAM4.11, 13.1, 13.4, 13.6)
MCP-NGGC-0406 provides requirements for audits of outside suppliers, includes specific requirements for suppliers ofCode items, and requires auditing ofsuppliers at least every 3 years. Existing program provides equivalent assurance and rigor, no supplement required.
14.0 Review and Control ofManual 14.1 - 14.6 Provides responsibilities and requirements for issuance, review and control ofthe ASME QA Manual. Requires that controlled copies be kept and maintained, and that revisions be reviewed and approved by the ANI.
Requires that activities affecting quality be prescribed by documented instructions, procedures etc. (QAM6.0) and that measure be established to control the issuance of those documents (QAM6.1, 6.34, 14.4)
Control, distribution and accountability of QA documents accomplished in accordance with RMP-002.
Relative to the Alternative Plan, the AIAhas formally reviewed and endorsed this plan as submitted to the NRC.
The implementation ofthe Alternative Plan willbe subject to ANIreview as part ofthe modification review / approval process, including the Supplemental QA Requirements and the turnover/certification process it defines.
- However, since the authorization for the Alternative Plan comes from NRC approval, any revisions outside of typographical or minor administrative changes willrequire the review and approval ofthe NRC.
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23, 1998 08: 49: 40 Off DH.6 C B.
. E0216 5 PR' ESR No.95-423 425 R
11 No.~
Page NQ, I I-> ~ Q 'I
'HEAR N HAflRIS 7.5f'05 SK-9560415-M N/3 CP L
MAN NON FUFL HANDLING BUILDING PIPING SPENI FULL SYSTEM FUEL POOLS PUMP 9
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Am: SHLARDN HARHIS I NI I CP L
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23, 1998 10: 47: 30
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FUEL H/>NDLING BUILDING PIPINC SPENI I UEL SYSILM FUEL POOLS HEAI EXCHANGER A HV PIPING nn:
H25l 115.IIGN CQDlthh251))S.dgn Oec.
23, 1998 10: 49: 04 7-SI H5 SK-95004?5 M 9/9
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PIPING SHALL CONFORM TO GENERAL POWER PIPING SPECIFICATION CAR-SH M-30.
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IO. IOB 2-SF-149-I-VW-19W b
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24 "8 5'G. TAP EIO STIAI h
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SECTION A-A LOOKING IDRTH DETAIL I STRESS CALC. 2850 48 CAIICLAHAPOWER ~ LXIITOCARMHY CP IWCIRAR BOOHRIHR PARR62E tr NONE NA<< SHEARDN HARRIS UNII Fell HANDLING BUILDING PIPING SPt.NI FUEL SYSTEM FLOOR ft 256'-8" 2-SF-158 SK-9588425-M-89?
NR H25f 158 DGN c tPIL'LR25ff50TOgn Dec.
23, 1998 10.52:42
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INSTALL ORIFICE FLANGE L PIPING VO BLL OF IIATERIN.'5 OUAHNTIES INE fOR HEW CONSTRUCTION OILY REFER TO PPE COOL 55-3 FOR ACCEPTIBLE )IATER5 SUBSTITUTION oo
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15 SF 49
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I 2
9 90505023V I-SF-H-/54 I-SF-H-759 I SF-H-762 I-SF-H-784 34 G
15 NOTES:
- 1. PBHG SHALL CONFORM 10 CNERAL POWER PPNG SPECFICAUON CAII-SH M 30.
- 2. VALVE Etd TO ENO OIMEHSIONS IHCLUOE CASKET IHICKNESS.
C 10 9
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Page No.
I c). Ic)7 INSTALL ORIFICE PIPING 5
o oo INSTALL VALVE Ho HzsiCIOGN c: ')pit)02sfl51.dgn OHC.
23, 1998 10: 53: 53 M
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