ML18022B063
| ML18022B063 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 02/04/1999 |
| From: | CAROLINA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML18016A936 | List: |
| References | |
| NGGM-PM-0011, NGGM-PM-11, NUDOCS 9905050237 | |
| Download: ML18022B063 (128) | |
Text
CP&L NGG PROGRAM MANUAL
Title:
Nuclear NDE Manual Lead Department: NUCLEAR ENGlNEERING DEPARTMENT Program Manual Revision Effective Date:
Number: Number:
NGGM-PM-0011 0-- February 15, 1999 Revision Summary:
This initial issue of this Program Manual is a conversion from the Corporate NDE Manual of Procedures to the NGG Procedure Hierarchy as the Nuclear NDE Manual.
'~>> 1~'he Table of Contents describing the status of NDE procedures has become the controlling document.
The individual personnel qualification and certification and procedure development and qualification procedures in the Corporate NDE Manual of Procedures have been consolidated into one procedure to form the process description for the Nuclear NDE Manual and is numbered NDEP-A.
3 To ensure smooth transition for users of the Nuclear NDE Manual, the following steps were taken:
ID ~ The individual inspection and examination procedures in the Corporate NDE A
CO T7 /6 Manual of Procedures have retained their same title and number with slight'hange 27' to four digit format.
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~ Procedures were revised to meet requirements of PRO-NGGC-0201, C) Procedure Writers Guide.
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~ 'ecent code requirements were incorporated.
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~ %egry ~ Existing Interim Procedure Changes were incorporated.
~ Fossil and unneeded nuclear procedures were retired
~ Revision numbers were incremented by 1 4 . The NDE Forms are provided as a separate Appendix in a manner similar to the previous Manual. Slight form revisions were made and the revision numbers were incremented by one.
Approved By: Date:
NGGM-PM-001 1 Rev. 0 Page 1.of 7:
9905050237~ 990430~I PDR ADQCK 05000400 P PDR i
Table of Contents
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NUCLEAR NDE MANUAL PROCESS PROCEDURES NDEP-A Nuclear NDE Procedures and Personnel 0 None 12/1/00 Process EXAMINATIONPROCEDURES 100 SERIES - RADIOGRAPHIC METHOD NDEP4101 Radiographic Examination 16 None 12/1/00 NDEP%102 Radiographic Examination for AWS Retired 01/16/98 NDEP%103 Radiographic Examination of Castings Retired 01/16/98 NDEP4104 .,Radiographic Examination for Fossil Power Retired Plants 2/15/99 NDEP4105 Radiographic Examination of Welder None 12/1/00 Qualification Test Assemblies NDEP4107 Radiography for 1989 Edition Including All None 12/1/00 Addenda Through 1995 with 1996 Addenda ASME Code at Nuclear Power Plants NDEP4108 Radiography for 'R Stamp" None 12/1/00 NDEP4109 Digitization of Radiographic Images Retired 2/15/99
'~ -200 SERIES.~.PENETRANT~M~OP ~ykj~~p'>~sf'": ~+0~~,;jg,t~gj~~P"4g~~gy@ibgg~'i ~'~e'~~,sg" ~'<J NDEP4201 Liquid Penetrant Examination (visible dye, None 12/1/00 solvent removable) r NDEP<202 Fluorescent Penetrant Examination None 12/1/00 NDEP-0203 Water Washable Penetrant Examination None 12/1/00 NDEP-0204 High Temperature Liquid Penetrant Retired Examination (Visible Dye, Solvent 3/25/94 Removable) 90E - 200EF C,
300 SERIES - MAGNETIC PARTICLE METHOD NGGM-PM-001 1 Rev. 0 Page 2 of 7
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NDEP-0301 Magnetic Particle Examination (dry powder, 13 None 12/1/00 prods and yoke)
NDEP4302 Magnetic Particle Examination (dry powder, None 12/1/00 coil or cable wrap)
NDEP4303 Wet Magnetic Particle Examination None 12/1/00 NDEP4304 Not Used NDEP4305 Wet Fluorescent Magnetic Particle Retired Examination of TDI Delivety Valve 2/15/99 Assembly Bodies
'00'SERIES - ULTRASONIC METHOD '""
NDEP4401 Not Used NDEP4402 Ultrasonic Examination of Welds (ASME) Retired 01/16/98 NDEP4403 Digital Ultrasonic Thickness Measurement Retired (D-Meter) 9/3/93 NDEP4404 Ultrasonic Examination of Plate Retired (Longitudinal Wave) 2/1 5/99 NDEP4405 Ultrasonic Examination of Welds (AWS Retired D1.1) 10/6/95 NDEP-0406 Ultrasonic Mapping of Anchor Bolt to Retired Embed Plate Welds 2/15/99 NDEP4407 Digital Ultrasonic Thickness Measurement Retired (DIGI-SONIC 502) 9/3/93 NDEP4408 Ultrasonic Thickness Measurement (A- 10 None 12/1/00 Scan)
NDEP4409 Ultrasonic Examination of Forgings and Retired Bars 9/3/93 NDEP-0410 Digital Ultrasonic Thickness Measurement Retired (NOVA 201) 2/15/99 NDEP4411 Digital Ultrasonic Thickness Measurement Retired (KBI DM LCD or LED) 2/15/99 NGGM-PM-001 1 Rev. 0 Page 3 of 7
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RBvlew"..~'."'DEP4412 Ultrasonic Examination of Thermowells and Retired Gamma Plugs 2/15/99 NDEP4413 Digital Ultrasonic Thickness Measurement, None 12/1/00 Krautkramer-Branson Model DM2E NDEP-0414 Ultrasonic Examination of Babbitted None 12/1/00 Bearings NDEP-0415 Digital Ultrasonic Thickness Measurement None 12/1/00 (Model CL204)
NDEP4416 Ultrasonic Examination of Plate Material Retired (Angle Beam) 01/16/98 NDEP%417 Digital Ultrasonic Thickness Measurement None 12/1/00
- Krautkramer Branson DME DL NDEP4418 Not Used NDEP4419 Ultrasonic Examination of Butt Welds None 12/1/00 NDEP-0420 Ultrasonic Examination of Studs None 12/1/00 NDEP-0421 Ultrasonic Examination of Welds (ASME Retired VIII) 2/15/99 NDEP4422 Ultrasonic Examination of Pipe and Tubing Retired 2/15/99 NDEPC423 Ultrasonic Examination of Embedded Type Retired Wedge Anchors to Determine Length 2/15/99 NDEP%424 Ultrasonic Examination Using Cylindrically Retired Guided Wave Technique 2/15/99 NDEP4425 Ultrasonic Examination Procedure for None 12/1/00 Piping Systems NDEP-0426 Ultrasonic Test Sizing of Planar Flaws None 12/1/00 NDEP%427 Digital Ultrasonic Thickness Measurement None 12/1/00 (Panametrics Model 26DL Plus)
NDEPM28 Ultrasonic Examination of Accumulator None 12/1/00 Tank Nozzles (H. B. Robinson Unit 2)
NDEP-0429 Ultrasonic Examination of Piping Systems None 12/1/00 for H.B. Robinson, Unit 2 NDEP4430 Ultrasonic Examination of Diesel Engine None 12/1/00 Liners (Harris Plaht) 'ylinder NGGM-PM-001 1 Rev. 0 Page 4 of 7
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" '="~<& -<i"-"~~<"<4+'>@M aRelfsfoh~a H ÃChan'<%M ,~QegewR~>"J,'.i NDEP-0431 Calibration of A-Scan Ultrasonic None 12/1/00 Instruments NDEP-0432 Manual Ultrasonic Examination of Pressure None 12/1/00 Retaining Vessel Welds 2" and Less in Thickness NDEP-0433 Procedure for Manual Ultrasonic None 12/1/00 Examination of Bolting Greater'Than Two Inches Diameter NDEP-0434 Ultrasonic Examination of Ferritic Welds in None 12/1/00 Ferritic Pipe (ASME V)
NDEP4435 Ultrasonic Thickness Measurement- None 12/1/00 NOVA 800+
None 12/1/00 NDEP4436 Manual Ultrasonic Examination Of Similar 0 And Dissimilar Metal Piping Welds 500SERIES-EDDY CURRENT METHOD~"'
'=""'i,"'.i~', -'-' . ~ '-'~i'e NDEP4501 Eddy Current Examination Method of Non- Retired Ferromagnetic Heat Exchanger Tubing 01/16/98 (Zetec MIZ-12 System)
NDEP-0502 Eddy Current Examination Method of Non- Retired Ferromagnetic Heat Exchanger Tubing 2/15/99 NDEP4503 Eddy Current Examination for Detecting Retired Welded Seams In Piping 2/15/99 NDEP-0504 Eddy Current Examination for Measuring Retired Coating Thickness 2/15/99 Retired NDEP4505 Eddy Current Examination for Sorting 2/15/99 Ferrous Versus Nonferrous Materials on Piping System Gamma Plugs and Ther mowells 600,SERIES;VISUAL-'METHOD"~'l4>
NDEP4601 VT Visual Examination of Piping System 13 None 12/1/00 and Component Welds at Nuclear Power Plant NDEP4602 Visual Examination of Welds (BSEP) Retired Date NA NDEP-0603 Visual Examination of Welds (HBR) Retired Date NA NDEP%604 Visual Examination of Welds (Fossil) Retired 2/15/99 NGGM-PM-001 1 Rev. 0 Page 5 of 7
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Clian e~;:4~"'". <.! I Revie'w'-"'2/1/00 NDEP4606 Remote Visual Examination None NDEP-0607 Not Used NDEP4608 Visual Examination of Welds (Boiler Tube Retired and Socket Welds) 2/15/99 NDEP4609 Not Used NDEP-0610 Not Used NDEP4611 VT-1 Visual Examination of Nuclear Power 13 None 12/1/00 Plant Components NDEP4612 VT-2 Visual Examination of Nuclear Power 14 None 12/1/00
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NDEP4613 VT-3 Visual Examination of Nuclear Power 16 None 12/1/00 Plant Components NDEP4614 VTA Visual Examination of Nuclear Power Retired Plant Components 2/15/99 NDEP-0615 Visual Examination of Hydraulic Snubbers Retired at Brunswick Steam Electric Plant Date NA NDEP4616 VT-3 Visual Examination of Nuclear Power Retired Plant Components at Robinson Nuclear 2/15/99 Project NDEP-0617 Modified VT-1 and Enhanced VT-1 None 12/1/00 Examinations for the Brunswick Nuclear Plant NDEP4618 Not Used NDEP4619 Not Used NDEP4620 VT-1 and VT-3 Visual Examination of MC None 12/1/00 and CC Components for HNP, BNP, RNP Nuclear Projects 700'SERIES'! L'EAKTEST~METHOD- '> ~
NDEP4701 Leak Test (Vacuum Box) Retired 2/1 5/99 NDEP-0702 Leak Testing-Pressure Strength/Bubble Retired Formation (SHNPP) 01/16/98 NDEP-0703 Leak Testing (Bubble Test) Retired 2/15/99 800 SERIES'- MISCELLANEOUS NGGIVI-PIVI-001 1 Rev. 0 Page6 of 7
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NDEP4801 Replication (Mold Reproduction) Retired 2/15/99 NDEP-0802 Crack Depth Measurement Using CC-800B Retired Instrument 2/1 5/99 1000 SERIES - ADDITIONALEXAMINATIONCRITERIA NDEP-1000 Additional Examination Criteria for PSI/ISI Retired Surface Examinations 2/15/99 NDEP-1001 Not Used NDEP-1002 Not Used NDEP-1003 Not Used L
NDEP-1 004 Not Used NDEP-1 005 Not Used NDEP-1006 Not Used NDEP-1007 Not Used NDEP-1008 Not Used NDEP-1009 Not Used NDEP-1010 Recordinq Data From Direct Visual, Liquid None 12/1/00 Penetranf and Magnetic ParticIe Examinations NDEP-1 011 Weld Joint Identification Marking of Datum None 12/1/00 Points and Identification NDEP-1012 Gridding of Components for None 12/1/00 ErosionlCorrosion APPENDIXES * ~
Appendix A NDE Forms 35 None N/A NGGM-PM-001 1 Rev. 0 Page 7 of 7
I t 6 to Serial: HNP-99-069 Page 1 of 15 Supplemental Quality Assurance Requirements for the Design Change Packages k
Associated with Completion of the Units 2 3 Spent Fuel Pool Cooling System 6 to Serial: HNP-99-069 Page 2 of 15 SUPPLEMENTAL QA REQUIREMENTS The following is a set of supplemental QA requirements developed for the implementation and turnover of Code items associated with the completion and activation of the Unit 2 & 3 Spent Fuel Pools at Harris Nuclear Plant. This document willbe incorporated directly into the "Design Requirements" section of the design change packages for the pertinent modifications, and then by specific instructions in the appropriate sections (installation, testing, turnover, etc) as necessary to ensure that its requirements are implemented.
1.0 GENERAL 1.1 Scope This document defines the set of QA requirements which will be used to govern the engineering, construction and startup of the Section III, Class 3 portions of the Spent Fuel Pool Facilities originally intended to service HNP Units 2 & 3. This portion of the plant was partially installed during original plant construction, but was suspended subsequent to cancellation of these units. The development of a supplement specific to this scope is necessitated by the following concerns:
~ The original N-certificate associated with this program has long since been discontinued, and no partial turnover was conducted for the partially installed piping and equipment.
~ The field construction documentation packages for partially installed piping have been discarded and are no longer available As a result of the above, it is not possible to complete these systems in full compliance with Section IIIutilizing the previously installed piping and equipment. Since the N stamping process is the prescribed method for demonstrating quality assurance in construction activities, it is necessary to define a suitable alternate program which will ensure that the requisite level of quality exists upon completion and turnover. Generally, the corporate Nuclear Generation Group's Quality Assurance Manual is of suitable rigor to accomplish this. However, the program defined in the corporate QA manual was developed to comply with 10CFR50 Appendix B as it concerns operating plants, and was not intended to specifically conform to the requirements of Section III. For example, the corporate QA program outlines condition reporting requirements which govern field activities and meets the requirements of Appendix B in this regard. However, this program does not integrate involvement of the ANI in documenting adverse conditions, nor does it require the ANI to participate in the closeout of adverse condition reports. In addition, the current site procedures pertaining to field activities are generally oriented towards meeting the requirements of Section XI for inservice inspection, rather than Section III.
To address this issue, a set of QA requirements have been developed and are presented herein to supplement the corporate Appendix B QA Program. Generally, these requirements were the result of a review of the current corporate Appendix B Quality Assurance Program against the requirements of the approved ASME Section III QA 6 to Serial: HNP-99-069 Page 3 of 15 Manual utilized for construction of the Harris Nuclear Plant. These requirements are not intended to delete or revise any requirements in the corporate QA manual, but rather are to provide additional criteria in supplement of the existing program. These criteria will be implemented in one of the following manners:
Revision of site rocedures: Since this supplement is not intended to contradict approved site procedures, this might be necessary to reconcile conflicts between the Supplemental QA Requirements and that of existing site procedures.
Inco oration throu h the work control rocess: When criteria are stipulated that are not already reflected in site procedures, it may be more suitable to add these through work planning and specific instructions in the work package. The requirements for additional involvement of the ANI would be an example of this.
Procedure revisions will be reflected by markups and inclusion on the Document Update Form (DUF), while work package implementation will be accomplished by specific instruction in the appropriate section of the modification package (implementation, testing, etc.).
1.2 Responsibilities General - Programmatic responsibilities for implementation of the Corporate Appendix B program, including the site'sSection XI Repair and Replacement Program, are as defined in the Corporate Quality Assurance Program Manual and supporting documents, including site procedures. The involvement of site organizations as pertains to the implementation of these supplemental requirements will be subject to their review and approval during the modification approval process.
AIA(ANI) - The Authorized Inspection Agency is responsible for providing the support necessary for implementation of the supplemental requirements described in this ESR.
Acceptance of these requirements will be based upon NRC review and approval of the 10CFR50.55a Alternative Plan. Formal AIAendorsement of these supplemental requirements from a programmatic perspective will accomplished by review and approval of the modification packages which incorporate them.
Modification Engineer - The Modification Engineer for the affected ESR is responsible for implementing the requirements found herein in the most appropriate manner. This would include either revision of site procedures or through direct incorporation into the modification package, as described above.
Modification Responsible Engineer - This supplement pertains only to modification activities completing construction of the spent fuel cooling systems originally intended to service Units 2 & 3. As such, the ultimate responsibility for adherence for this rests with the RE for these modifications. Since this supplement will be incorporated into the 6 to Serial: HNP-99-069 Page 4 of 15 modification packages, the RE is responsible for ensuring that the modification package contains sufficient instructions and guidance to implement it as written.
2.0 DESIGN AND DOCUMENT CONTROL 2.1 Design Control Design Control over the modification design is directed and coordinated by CPEcL in accordance with corporate and site procedures governing the modification process and design activities by outside organizations. This process results in rigorous design review process (including independent design verification) by the A/E and detailed owner's reviews by CP&L engineering personnel.
This supplement pertains only to modification activities completing construction of the spent fuel cooling systems originally intended to service Units 2 Ec 3. Generally, it is intended that completion of this portion of the plant will be governed by the same revisions of the Code that were utilized for original design and construction. To that end, the applicable version of the Code associated with a particular aspect of construction, and the boundaries of that applicability shall be clearly defined as design inputs in the modification packages. Later versions of the Code may be used only with reconciliation of any differences between it and the Code that was utilized for original design and construction.
2.2 Design Specifications 2.2.1 Design specifications will be prepared for all Code stamped items, in accordance with corporate and site procedures, and will be subject to the following requirements:
~ The specification shall clearly delineate Code classification and boundaries and the pertinent code revision associated with the item.
~ The specification shall address Code requirements for data reports, including any that may pertain to transmittal to enforcement authorities.
~ The specification shall fully conform to Section III design requirements.
~ The design specification shall be certified to be correct, complete, and in compliance with the code by one or more Registered Professional Engineers competent in the applicable field of design of components and related nuclear power plant requirements. It is noted that some of site's existing design specifications date back to the construction era, but may have been revised since the plant began operation. In these instances, it is acceptable to use previous certified revisions of design specifications, so long as a reconciliation of any subsequent revisions is performed to assess design impact and integration into the current the Appendix B Program.
6 to Serial: HNP-99-069 Page 5 of 15 2.3 Design Control 2.3.1 Design control shall be as directed in the corporate QA program as implemented by corporate and site procedures.
2.3.2 Design of Code stamped items shall conform to the version of the Code which would have been utilized during original plant construction. Later versions can be utilized only with documented reconciliation. Design criteria of Section III, Subsection ND shall apply to all Class IIIpiping, equipment and components.
2.3.3 Subsequent revision to the affected modification packages shall also be subject to the supplemental requirements defined herein through completion of construction and the turnover process.
2.3.4 This supplement is "frozen" as it is incorporated into the 10CFRS0.55a Alternative Plan and approved by the NRC. Design changes and modification revision packages shall not delete or revise the content or applicability of these supplemental requirements, in whole or part, without NRC approval.
2.4 Applicability of existing site procedures 2.4.1 It is appropriate to use the site Section XI Repair and Replacement as a guide for integration of site procedures with the construction of Code related items.
Generally, existing site procedures shall apply as if the Code portions of construction were being performed as a Section XI Repair and Replacement activity. However, where this supplement contradicts existing procedure or program requirements, the requirements in this supplement shall take precedent and the affected procedure or program be revised as appropriate.
2.4.2 Welding, including weld procedures, welder qualification, weld material control, use and control of welder ID symbols and preparation of Weld Data Reports, will be done using the Corporate Welding Manual as invoked and implemented through site procedures.
2.4.3 The ANI shall have the opportunity to review procedures, including those for welding and QC, which will be utilized for Code related construction activities during the review of work packages prior to field issuance. Likewise, any revisions to these procedures which is intended to be utilized in the work package subsequent to the initial ANI review shall also be identified to the ANI for his review prior to its use.
2.5 Document Control 2.5.1 Document Control will be as currently defined in the corporate Appendix B QA program for quality related activities and implemented through site procedures.
6 to Serial: HNP-99-069 Page 6 of 15 2.6 Identification of ASME code Documents 2.6.1 Purchase requisitions, purchase orders, procedures and other documents generated and / or used at the site for fabrication and installation of Code items shall be identified as "ASME Section III".
3.0 PROCUREMENT 3.1 General 3.1.1 The A/E may provide input into the procurement process, however, all procurement will be performed by CP&L under its existing Appendix B Quality Assurance Program and implemented by corporate and site procedures.
Procurement of all code stamped items will be accomplished using approved design specifications certified by a Registered Professional Engineer competent in nuclear power plant design.
3.2 Service Contracts 3.2.1 Service Contracts intended to obtain services associated with the engineering or construction of piping and equipment affected by this supplement shall be subject to all the rules and requirements of this supplement.
3.3 Code Stamped Items 3.3.1 It is intended to complete construction to the version of the Code to which the system was originally designed and specified, which governed construction of the existing portion of piping and equipment installed during initial plant construction. The applicable version of the code associated with a particular aspect of procurement or construction and the boundaries of that applicability shall be clearly defined in the modification package. Code stamped items shall be clearly identified as such in the modification BOM or the Equipment Commissioning List. Code stamped items shall be specified and procured so as to fully comply with Code requirements, including the use of qualified suppliers with appropriate Code certification, and shall be stamped in accordance with code requirements.
The BOM or the Equipment Commissioning List shall, as a minimum, contain the following information regarding Code stamped items:
Commercial information which sets forth items, quantities, terms, conditions, etc.
as appropriate, as well as the approved Design Specification(s) which defines the engineering and quality requirements.
3.3.2 Any exceptions to the Design Specifications taken by the supplier with regard to a Code stamped item shall be reconciled by revision to the affected Design 6 to Serial: HNP-99-069 Page 7 of 15 Specification prior to proceeding with procurement. Any such revision to the Design Specifications would be prepared, reviewed and approved as set forth for the original specification.
3.4 Qualification of Suppliers 3.4.1 Qualification of Suppliers of materials and services shall be accomplished in accordance with the existing CP&L Appendix B Program in accordance with approved plant procedures. All suppliers must be verified as being on the approved supplier's list for the scope of supply and holding active certification from the ASME for any Code items being procured.
4.0 RECEIVING INSPECTION 4.1 Code stamped items Inspection, examination and acceptance of Code items shall be accomplished in accordance with corporate and site procedures. 'Receipt activities shall be documented in the form of a Receipt Inspection Report (RIR). Items accepted shall be appropriately tagged / labeled.
Nonconformances noted during receipt inspection shall be reported via Condition Report (nonconformance) initiation, and the affected items placed on hold or rejected. When the vendor's data package is missing or deficient, the item will be placed on hold pending the delivery of the missing information or resolution of the deficiency.
When conditions warrant, Conditional Release requests may be granted to permit progression of work involving a nonconforming item awaiting resolution. When this occurs, it will be processed and approved in accordance with existing site procedures. The ANI will be provided with the closure documentation for any conditional releases affecting Code stamped items or Code related construction.
5.0 STORAGE AND PROCESS CONTROL 5.1 St6rage Storage requirements for Code stamped items will be clearly identified in the Design Specification. Storage control through manufacture and shipment will be governed by the procurement process.
6 to Serial: HNP-99-069 Page 8 of 15 5.2 Equipment Commissioning Plan 5.2.1. General This section prescribes the methodology which will be followed in commissioning previously installed equipment in support of completing and activating the C k D Spent Fuel Pools. The subject equipment was installed during the original site construction effort for Unit 2 & 3 fuel storage and handling activities, and was spared in place when these units were cancelled. This equipment was never incorporated into the operating unit nor has it been formally maintained under controlled storage conditions since that time. Note that the equipment in question (including Code related equipment) was procured to applicable design and quality assurance requirements, and this plan does not take exception to any of these requirements. Rather this plan prescribes a set of criteria which will ensure that the equipment in question will meet the applicable requirements of Appendix B and is capable of performing its intended function in the completed design.
5.2.2 Field Walkdown / Scope Development Scope development is accomplished by performing a detailed field walkdown and comparing the modification design to the field condition. The entire list of previously installed equipment (both Code and non-Code related) which is anticipated to be used in the completed design will be compiled to comprise the scope of the Equipment Commissioning Plan. Note that this plan is not limited to mechanical equipment, and will include civil (pipe supports, penetrations), INC (instrument racks, instrumentation, tubing) and electrical (cables, conduit, cable trays, equipment ground connections) as well. Each item in scope will be identified and individually dispositioned in the modification package.
5.2.3 Document Review / Retrieval A document retrieval and review process will be included in the matrix of commissioning requirements to ensure that required quality assurance information is on hand. Generally, equipment commissioning matrix documentation requirements will be consistent with that of the original procurement effort. In particular, all Code documentation requirements (including Code data reports) must be satisfied for Code items. Records required for commissioning fall into one of two categories, which are discussed as follows:
(a) Procurement Documentation This documentation pertains to the information which was originally used to procure the equipment in question and the vendor quality packages which were supplied with the item in response. These records are required to establish traceability and verify that required vendor quality assurance documentation and 6 to Serial: HNP-99-069 Page 9 of 15 quality releases are on file. Generally, this information is available in the Receipt Inspection Report (RIR) generated at the time the item was received. It is not
~acce table to assume that the necessary information must have been received and is in order by virtue of its being installed in the field under control of the construction program, as it would have been possible to have issued the item to the field with a conditional release with outstanding quality related issues pending. All Code equipment must have traceability to the Code Data Report(s) for its construction.
(b) Field generated records Construction records must be reviewed to ascertain to what extent the existing field condition was documented as being complete and satisfactory. Generally, this information exists in the equipment installation packages and has been maintained in document control for the major pieces of equipment in question.
Once the equipment installation records have been retrieved, these must be compared against the field condition to verify that the installation as accepted has not been subsequently altered. Previous construction activities can be accepted for use in the modification implementation effort to the extent that required installation documentation exists and is verified to conform to the field condition.
In the event that records are found to be missing or deficient, an assessment is performed to determine what installation can be accepted by virtue of retest or re-inspection, or by use of alternate methods of verification. Alternately, the implications of the documentation deficiency can be evaluated to determine the potential impact to quality. Any such evaluation used to accept field conditions in the absence of required information must be formally documented and subject to design review as appropriate. Except as specifically provided in the 10CFR50.55a Alternative Plan for records of field installation of piping, this equipment commissioning plan is not intended to take exception to Code requirements pertaining to equipment installation or documentation requirements. Given this single exception, an evaluation of a deficiency is not allowed to stand in lieu of installation records which are deemed to be specifically required by Section III of the ASME BEcPV Code.
5.2.4 Development of examinations, tests and acceptance criteria The Equipment Commissioning Matrix shall specify any additional activities necessary to ensure the requisite level of quality assurance in light of the lack of formal controls on storage and handling since this equipment was initially installed. Development of these activities will include the following:
Field verification of equipment identification against procurement documentation.
In the case of Code related equipment, traceability will be established to the Code Data Report(s) and National Board Registration.
Physical inspections, testing, etc.; as required to verify that lack of controlled storage conditions and regular maintenance has not caused any condition affecting 6 to Serial: HNP-99-069 Page 10 of 15 quality. Commissioning criteria shall include consideration of corrosion, fouling, aging, radiation exposure, etc. For Code requirements, any degradation identified would be assessed in terms of Code requirements, with acceptability based on demonstrated compliance with those requirements.
Physical inspections and considerations necessary to ensure that plant activities since construction have not resulted in any condition potentially adverse to quality (scavenging of parts, introduction of foreign material, damage from personnel and equipment traffic, etc). For Code equipment and piping, these criteria will specifically consider Code required attributes, with acceptability based on full Code compliance.
5.2.5 Repair of Deficiencies Repair of any deficiencies shall be done in accordance with approved procedures.
Since Code items in the scope of this equipment commissioning plan are supplied as completed Section IIIcomponents from the vendor under that vendor's NPT Stamp Program, repairs to these items meet the definition of "Repairs" in ASME Section XI and shall be accomplished under the site'sSection XI Repair and Replacement Program.
5.2.6 ANI Involvement Code stamped equipment and related commissioning requirements will be specifically identified as such in the modification package in order to facilitate the system certification process. Provisions shall be made to ensure that any work packages generated to commission Code equipment are made available for ANI review subsequent to work completion.
5.2.7 Revising or Altering the Equipment Commissioning Plan Generally, this equipment commissioning plan does not take exception to Code or quality requirements, but rather prescribes a dedication process which will ensure that all such requirements are met in light of the lack of storage control for the equipment it addresses. The sole exception is with regard to field installation records for Code related piping, which are no longer available and are the subject of a 10CFR50.55a Alternative Plan currently under review by the NRC.
Acceptance of the field installation of this piping is contingent upon approval of this Alternative Plan by the NRC, and revising the Equipment Commissioning Plan with regard to piping acceptability may require prior notification of the NRC.
Otherwise, this plan does not take exception from design or quality requirements (including ASME Code requirements), and authorization for its use and any revisions to it are provided under 10CFR50.59.
6 to Serial: HNP-99-069 Page 11 of 15 5.3 Process Control Process control sheets are utilized to establish measures to ensure that processes, including welding and heat treating, are controlled in accordance with the Code and are accomplished by qualified personnel using qualified procedures.
Generally, process control sheets for Code related construction activities will be as provided for under the site's procedures. Additional process control sheets are found in the Corporate Welding Manual and Corporate NDE Manual, as invoked and implemented by site and corporate procedures.
The ANI will review process control sheets for code related construction activities before they are issued to the field for construction. The ANI will have the opportunity to add any inspection hold points deemed necessary at this time. All process control sheets for Code related construction activities will be reviewed and accepted by the ANI subsequent to completion of field activities.
The hydrostatic test pressure used for pressure testing shall be required to meet Section IIIrequirements, as opposed to those specified in Section XI. The process control sheets for hydrostatic testing shall reflect the more stringent test criteria.
Nonconforming field conditions willbe controlled by site work process control and condition reporting procedures. The ANI will be notified of any condition reports initiated against code related construction activities, and will verify any such items are resolved prior to signing off the process control sheets for final acceptance.
Identification tags or markings shall be retained on each code item. When it is necessary to cut or transfer an item during code related construction, material identification shall be transferred to the affected piece prior to cutting. This activity shall be witnessed by QC and appropriately documented in the work package.
5.4 Modification Implementation Procedures 5.4.1 Modification procedures are being utilized for code construction (in the context of this ESR) will be those presently existing for use with the site'sSection XI Repair and Replacement Program, subject to the supplemental requirements prescribed herein.
5.5 Start-up Procedures 5.5.1 Detailed start-up procedures will be developed and included in the affected modification package. Review of start-up procedures, including QC review, will be documented by review and signature approval as part of the modification approval process.
6 to Serial: HNP-99-069 Page 12 of 15 6.0 WELDING CONTROL 6.1 General Welding activities associated with Code construction, including welding procedure qualification, weld materials procurement and control, welding equipment control, qualification of welders, weld process control and post weld heat treatment activities shall be controlled in accordance with the Corporate Welding Manual by the Plant Welding Engineer and the Plant Operating Manual. Welding may be performed by Contractors provided that the contractor is fully qualified to CP&L's welding program for the specific welding or welding related activity being performed.
Contractor's not qualified to and working under COL's Corporate Welding Program may only be used for Code welding activities for which they maintain their own program having the appropriate ASME certification. In this case, a service contract must be provided which authorizes the Contractor to invoke his program for the subject scope of work.
Work packages involving welding activities associated with Code construction will be reviewed by QC and the ANI prior to field issuance to ensure that appropriate hold points are included. Weld Data Reports shall be generated for any such welds per the Corporate Welding Program, and hold point inspections shall be accepted by QC and the ANI by signature and date on the WDR.
7.0 CONTROL OF EQUIPMENT, TOOLS, GAUGES AND INSTRUMENTS
'.1 General Equipment, tools, gauges and instruments specified for calibration control shall be identified, stored, calibrated, and maintained in accordance with site procedures.
Calibrations and adjustments shall be accomplished at prescribed intervals and against certified standards having known valid relationships to national standards. Ifno national standard exists, the equipment manufacturer's recommended standard shall be used.
Recalibration shall be performed any time the accuracy of an instrument is suspect.
Traceability shall be maintained between the instrument and equipment or item being tested. The instrument identification number shall be recorded on the appropriate process control documentation. In the event an instrument is found to be out of calibration, a Condition Report must be initiated and an evaluation shall be performed to identify and disposition any suspect inspections, examinations, and test results.
6 to Serial: HNP-99-069 Page 13 of 15 8.0 INSPECTION, TESTS and NONDESTRUCTIVE EXAMINATION(NDE) 8.1 General NDE activities associated with Code construction, including NDE procedures, qualification of personnel and control of inspection and test equipment shall be accomplished as provided in the Corporate NDE Manual. NDE procedures and acceptance criteria are provided in the Corporate NDE Manual for both original construction code and Section XI requirements. NDE shall be performed on all Code related construction activities in these modifications consistent with Section III requirements, and all such NDE shall utilize Section III acceptance criteria.
8.1.1 Process Control Inspection, test and examination requirements shall be defined in the work packages and documented on appropriate process control sheets. These packages will be reviewed by the QC and ANI prior to field issuance. Work will not progress past established QC and ANI hold points until the hold point is accepted by signature and date by the QC inspector or ANI.
8.1.2 ANI Review and Approval of NDE Documentation Records of inspections, tests and examinations containing QC and ANI hold points will not be considered completed until all such hold points are satisfied and the ANI has completed his inspection and signed and dated the process control sheets.
9.0 CODE DATAREPORT AND CERTIFICATION 9.1 General The piping systems completed under these modifications will not be eligible for N stamping due to issues pertaining to the discontinuance of the original construction program and missing documentation. However, these systems will undergo a certification process similar to N stamping. Installation of Code piping, equipment and components will be documented on an ASME Section 111 data report "equivalent form".
This form will be comparable to an NIS-2 form associated with Section XI repair/
replacement activities, and PLP-605 can be used as a guideline for its completion. All work packages for installation of Code equipment shall be clearly identified as such, and provided to the ANI for review prior to field issuance and again upon completion of work activities. Completed and approved documentation pertaining to Code related construction, including field generated records and vendor data packages, shall be compiled in packages pending the review of the ANI for system turnover.
6 to Serial: HNP-99-069 Page 14 of 15 The ANI will review the documentation and certify completeness and conformance with the requirements of the corporate Appendix B Manual and these supplemental requirements prior to system turnover. Since these supplemental requirements will be implemented either by procedure revision or modification instruction, this certification willbe accomplished by verifying that all Code related activities were conducted and documented in accordance with site procedures and the requirements of the modification package. The specific list of items reviewed to determine completeness and conformance will be provided as an attachment to this certification. Similar to the N-5, this listing will constitute the boundaries of the completed construction which would have normally been N-stamped.
The completed certification of the affected piping, equipment and components willbe included in the modification documentation package as a permanent QA record.
10.0 NONCONFORMANCE AND CORRECTIVE ACTION 10.1 Nonconformance and corrective actions will be addressed within corporate and site procedures, including those associated with procurement, work control and condition reporting. Satisfactory resolution of any non-conformances or adverse conditions associated with code stamped items or code related construction activities will be verifiable by the ANI and all other responsible parties prior to turnover.
11.0 RECORDS CONTROL AND RETENTION 11.1 Records control and retention will be as directed by site work control and document control procedures, except as related to the ANI's role in certification as described herein.
12.0 AUTHORIZEDNUCLEAR INSPECTOR 12.1 The services of an AIAshall be used as described herein. It is noted that a qualified ANI would be necessary for Section IIIconstruction activities, while an ANIIis involved when performing repair and replacement activities under Section XI. Since elements of both are associated with this modification, dual qualification will be required for the AIA's site representative involved with this modification. Signoffs for this individual will reflect this dual qualification (ANI
/ ANIL.
6 to Serial: HNP-99-069 Page 15 of 15 13.0 REVIEW, CONTROL AND REVISION OF SUPPLEMENTAL QA REQUIREMENTS 13.1 These supplemental requirements as incorporated into the modification design and approved therein will become part of a 10CFR50.55a Alternative Plan and therein subject to NRC review and acceptance. Since NRC acceptance for the alternative plan represents the authorization for these supplemental QA requirements, revision to these requirements can only be accomplished by submittal and review of the NRC as a revision to the Alternative Plan. Exceptions would be allowed only for revision to items which comply with all Code and Regulatory requirements and are provided for completeness and clarity (see Equipment Commissioning Plan), or administrative or clerical changes which do not affect technical requirements.
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e p 7 to Serial: HNP-99-069 Page 1 of 35 Comparison of CP&L ASME Section III QA Manual vs.
Present QA Program Requirements.
7 to Serial: HNP-99-069 Page 2 of 35 Introduction The basis for the overall quality assurance program used by Carolina Power &, Light Company for the design and construction of the Shearon Harris Nuclear Power Plant is described in the PSAR. PSAR Section 1.8 states that "The Carolina Power & Light Company Quality Assurance Program for the engineering and construction of the Shearon Harris Nuclear Power Plant, which includes the quality assurance programs for both Ebasco and Westinghouse by reference, is structured with regard to safety-related equipment in accordance with the eighteen criteria of Appendix B to 10CFR50. In addition, the subject Program is structured in accordance with ANSI N45.2 and thereby Regulatory Guide 1.28 ...". The PSAR further states that the "Shearon Harris Nuclear Power Plant Quality Assurance Plan" was replaced by the "CP&L Corporate Quality Assurance Program" on Aprill, 1974, and provides a cross reference on how the subject plan met the criteria of 10 CFR50 Appendix B.
Certain aspects of Shearon Harris Nuclear Power Plant construction were subject to QA requirements beyond those outlined in the CP&L Corporate QA Manual. Since CP&L was not only the Owner, but also the constructor, installer and a fabricator of Code items for the Shearon Harris Nuclear Power Plant, an additional set of QA requirements were required to be developed, reviewed, approved and implemented specifically in order to obtain the required ASME Certificates of Authorization. ASME Code Section III, Subsection NA requires that an applicant for a Certificate of Authorization develop a QA program and implementing procedure specific to the proposed scope of work, and that the "the applicant shall request the Society to evaluate this procedure and Program prior to the issuance of a Certificate of Authorization. "
For construction of the Shearon Harris Nuclear Power Plant, CP&L met this requirement by the formalization of its "ASME Quality Assurance Manual". Section 1.1 of this manual (Scope) states that "This manual provides measures to assure compliance with the requirements and rules of the ASME Boiler and Pressure Vessel Code,Section III, Division 1, Nuclear Power Plant Components. This Manual shall be applied to activities associated with plant items and services for which compliance with the rules of the ASME Code,Section III, is applicable".
It is important to note that, while the CP&L ASME Quality Assurance Manual may have shared certain common facilities, procedures, personnel, etc. with the overall site QA program, it did not rely on the larger program to demonstrate compliance with Code requirements. The CP&L ASME Quality A'ssurance Manual was specifically the QA Program reviewed and approved by the ASME for the purpose of granting N, NA and NPT Certificates of Authorization to CP&L for the Shearon Harris Nuclear Power Plant, and the program regularly subjected to ASME audit in order to maintain those authorizations. Therefore, in formalizing a QA Program for the completion of Construction of the Unit 2 Spent Fuel Pool Cooling Systems, it is appropriate that the requirements of this CP&L ASME QA Manual be compared against those of the current Corporate Appendix B QA Program. The results from this comparison would provide the basis for a set of "Supplemental QA Requirements", which would be used to facilitate completion of construction in accordance with Section IIIto the extent feasible, given the issues of missing documentation and no partial turnover for previously installed equipment.
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1.0 Scope The Construction QA manual was intended The Corporate (Appendix B) QA Manual The CP&L Corporate QA Program meets the eighteen QA to provide measure to assure compliance (QAM) establishes measures for assuring criteria in Appendix B and is also the umbrella QA with the requirements and rules of the that organizations performing safety-related program for the site ASME Section XI Repair and ASME Boiler and Pressure Vessel Code, activities perform their responsibilities in a Replacement Program. Much as would have been done at Section III, Division 1, and was structured in manner which results in safe nuclear power original construction, it is CP&L's intention to use the accordance with the requirements of Section production. This manual also establishes Corporate QA Program as the umbrella program to NA, Subsection NAA000. This manual was QA programs for certain non-safety related complete and activate the Unit 2 Spent Fuel Pools, applicable to activities associated with plant areas of the plant, such as Rad-Q, FP-Q and augmenting this program with supplemental requirements items and services for which compliance Quality Class B. The Corporate QA Manual extracted from the ASME QA Manual with the intent to with Section HI was mandatory. is not inclusive, but is intended to be used in achieve compliance with Code requirements to the extent conjunction with Section 1.8 and 17.3 of the feasible. NA-4133.2 defines the requirement for the AIA FSAR to define the overall program and to review any significant changes to the ASME QA effect the development of procedures that program. The design change package(s) for this activity implement that program. will be subject to ANI review/ approval. This will include review of the supplemental QA requirements and the turnover / certification process.
1.1.2 Identifies CP&L as the Owner, as well as the Written with CP&L as Owner/Operator No ongoing construction program in place. CP&L constructor, Installer and Fabricator (Ref. REG-CPI 000; CP&L Quality proposes to complete construction under Appendix B Assurance Program Policy) program much as would be done ifrepaired / replaced under Section XI, but using more stringent Section III criteria Specifies that supporting companies shall Supporting company's activities will be QAM requires that an ASL be maintained, this is operate in accordance with QA programs directed either by contractural agreement or accomplished under MCP-NGGC-0406. MCP-NGGC-which are in compliance with this manual the supplier's QA program reviewed / 0406 also requires that contracts either utilize a CP&L approved by CP&L before issuance of PO or approved program or that the CP&L program be invoked contract. (QAM 4.4). Existing program ensures that supporting companies operate either in accordance with the CP&L QA manual or their CP&L approved program. No supplement required.
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1.1.4 Specifies that the Constructor shall operate See 1.1.3, above All construction activities in the scope of the Alternative in accordance with this manual (no separate Plan shall be accomplished in accordance with the CP&L QA program) QA program or a CP&L approved QA program.
1.2 Responsibility Responsibility for the Quality Assurance QA Program approved by the Senior Vice Comparable level of management responsibility. No for the QA Program with Senior Vice President - Power President, Nuclear Generation Group (Ref. supplement requirements needed.
Program Supply and Engineering & Construction. NGGM-PM-0007; QAM 2.2) 1.3 Organization As shown in organization chart of the era. As described in FSAR 17.3, an organization No changes to the site organization to be implemented as a and Predictably, this chart reflects the fairly typical of operating plants. One result of this activity.
Responsibilities departments and personnel typical of a noteworthy change from the construction construction oriented organization, such as organization is the transition to relying on the Harris Plant Construction Section, and the principle that the line organization has numerous management positions specific to the primary responsibility for quality and the construction effort. safety. As such, the functions of the QA /
QC Section which existed during the construction era are now largely satisfied by continual self-assessment, with evaluation /
oversight of this program being provided by the Nuclear Assessment Section. (Ref.
FSAR Section 17.3.1. 1)
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1.4 Training and Each Dept Manager for the Construction Each Dept head responsible - personnel During the construction era, procedure TP-25, "Training of Qualification Site and General Office responsible for performing activities affecting quality shall Supervisory and Technical Personnel in Implementation of developing procedures for training and be indoctrinated and trained such that they ASME N Stamp Program" was developed to indoctrinate indoctrination. As a minimum, personnel are knowledgeable in the applicable quality personnel in the CP&L N Certificate Program. The scope will be trained in this QA Manual, related procedures and requirements. (QAM of the SFP Activation Project is not such that a large scale supporting procedures and subsequent 7.4.2) training effort is warranted, rather, training classes shall be changes. held for supervisory and technical personnel which are directly responsible for the design, installation, startup and turnover of the Unit 2 Spent Fuel Pools. The purpose of this training will be to indoctrinate these key personnel on the Alternative Plan and its impact on the construction effort.
1.5 Delegation of Allows delegation of responsibility for any Requires that the authorities and duties of No specific delegation of responsibility proposed for this Responsibility activity delineated in the manual persons and organizations performing activity. Any special roles or duties of key personnel activities affecting quality be clearly responsible for implementing the Alternative Plan shall be established and delineated in writing. (QAM defined in the "Supplemental QA Requirements" and 2.4) incorporated into the modification package for that activity.
2.0 Design and Document Control 2.1 Design Specifies CP&L participation in design, Defines requirements for design control, CP&L responsible for design control for out-sourced Control by including maintaining control over including interface with design organizations design work, and performance of reviews as necessary to Engineering engineering activities, reviewing, approving (QAM 3.10) accept design products from outside organizations and Organization A/E and selected NSSS designs, directing assume responsibility for the design. (Ref. EGR-NGGC-document distribution, generating / updating 0005) For this activity, design performed by A/E (Bechtel) design documents in accordance with through approved interface agreements. Implementation of authorizing procedures the Alternative Plan integrated into the design change packages through Bechtel and subject to CP&L owner's review.
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2.2 Design Lists specific requirements for Design Requires that measures be established to Overall design requirements for the design change package Specifications, Specifications, calculations, design reports assure that applicable requirements are provided in EGR-NGGC-0005. Procedural requirements Calculations, translated into design documents. (QAM 3.3, for content of design specifications found in ENP-013, and Stress and / or 3.4) for calculations in ENP-011. ENP-013 requirements Design Reports pertaining to content of specifications of similar rigor to Section 2.2.1 that found in the ASME QA Manual. Also, note that per ENP-013, procurement specifications for Q-List equipment shall comply with the applicable sections of ANSI N45.2.13, Section 3.2.
2.2.2 Requires certification of the Design Requires that measures be established to Requires review/ approval of design specifications and Specification by one or more Registered assure that applicable requirements are design change packages; PE certification of specifications, Professional Engineers competent in the translated into design documents. (QAM 3.3, calcs or design change packages not required under ENP-applicable field of design of components and 3.4) Has no comparable requirement 013, ENP-011 or EGR-NGGC-0005. Supplemental QA related nuclear power plant requirements. regarding certification of design requirements for implementing Alternative Plan to require specifications by Professional Engineers that design and procurement specifications associated with Code portions of design change be subject to PE certification. Note that this is generally not a significant issue, as most of these specifications have not been revised since the construction era.
2..2.3 CP&L has responsibility for assuring that Requires that Design Specifications, as QA Design specifications, design change packages, copies of the certified Design Specifications records, be maintained and retrievable in calculations, etc. are available in Document Control for are maintained and made available for the facilities that prevent deterioration, damage review by ANI and other authorities and agencies. NC ANI and the NC enforcement authority or loss. No ongoing requirements for State Dept of Labor Boiler and Pressure Division has been having jurisdiction before Code items are reviews by the ANI or state enforcement briefed on the Alternative Plan and will conduct an placed into service authorities.(QAM 14.3) independent review for the purpose of granting variance, relief from State requirements as deemed appropriate.
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2.2.4 The approved design organization Requires that measures be established to ENP-013 requires that codes and standards to be utilized in responsible for Code items shall provide assure that applicable requirements are the design, fabrication, testing, delivery, and inspection of Design Specifications that are in accordance translated into design documents. (QAM 3.3, specified equipment, components and materials be with Code. 3.4) appropriately identified, and that codes or standards and their effective dates are consistent with regulatory and plant modification requirements.
Supplemental QA requirements developed for this project specifically require that the modification design fully conforms to Section IIIdesign requirements.
2.2.5 COL as the N Certificate Holder, is No N Certificate requirements associated Code portions of scope are Class 3. No formal stress responsible for the design of piping systems, with current program; however, CP&L as reports required per ASME Section IIIrequirements.
etc., and the adequacy and completeness of the licensee does maintain ultimate Design inputs and parameters are delineated in the design design documents. CP8cL shall be responsibility for configuration / design change per EGR-NGGC-0005. Piping stress calculations responsible for assuring that Stress and or control issues. are provided for the design as appropriate.
Design reports are prepared as set forth in the Code.
2.2.6 Requires review of the Certified Stress N/A No formal stress reports required. Design, including Report piping stress calculations, subject to plant review and approval per site procedures.
2.2.7 Lists requirements associated with N/A No stress report is required. Nonetheless, modification, modifications of any design document from review and approval of any design document at HNP is the revision used in preparing a Stress accomplished in accordance with applicable plant Report procedures which ensure the appropriate level of scrutiny is applied. Also, note that an electronic records management system (NRCS) serves to track document revisions and impacts to affected documents (Ref. NGGD-0300, PLP-202).
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2.2.8 Addresses requirements for Code Class 1 N/A N/A, since scope is limited to Section III, Class 3 only.
and 2 steam and feedwater systems.
2.3 Design Design changes shall be controlled in Design changes controlled in accordance Appropriate level of design change control exists in current Changes accordance with design control measures with design control measures which require program. Design change packages from outside suppliers 2.3.1 applied to the original design and require consideration of design requirements. (QAM subject to CP&L reviews. (Ref. EGR-NGGC-0003, 0005) review / approval by the organization 3.3, 3.4) Relative to the "Supplemental QA Requirements" performing the original review. Design associated with the Alternative Plan and subject to NRC change approval required prior to final approval, these will not be changed without notification/
acceptance by QA/QC and the ANI. The submittal to the NRC as appropriate. Also, note that the design organizations and CPM. are turnover process integrated into the modification package responsible for design changes in the form of "Supplemental QA Requirements" requires that the ANI certify that all Code related activities were conducted and documented in accordance with applicable procedures and the modification package. These measures willensure that design changes are fully approved prior to final turnover and declaration of operability.
2.3.2, 2.3.3, 2.3.4 Defines process for generating design Defines process for generating design Changes to design package controlled per EGR-NGGC-changes (Field Change Request / Permanent changes (QAM 3.5) 0005, will be processed as a revision and subject to Waiver) appropriate level of reviews. Appropriate level of design change control exists. No supplement necessary.
2.4. Site This section deals with requirements for Generation and approval of site documents Generation of documents accomplished per modification Generated generation of documents associated with per applicable site procedures (QAM 6.0) requirements and plant procedures consistent with Specifications, assembly, fabrication and installation of Appendix B requirements. No supplement necessary.
Drawings and Code items at the construction site.
Procedures 2.4.1
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2.4.1.1 Measures shall assure that documents and Requires that measures be established to Generation, review, approval and retention of design changes are reviewed for adequacy by assure that activities affecting quality are documents controlled per corporate and site procedures.
authorized personnel and are available for reviewed prior to issue and to control the NRCS provides tracking for revision level and outstanding use at the location where the activity is issuance of documents. (QAM 6.1, 6.4.4, impacts. Appropriate level of design review and control of performed. 14.4) design documents exists. No supplement necessary.
2.4.1.2 Documents shall be reviewed by appropriate Requires that measures be established to Review requirements for documents defined in site and personnel. assure that designs and procedures are corporate procedures. (Ref. EGR-NGGC-0003) reviewed to ensure appropriate criteria and Appropriate level of design review exists. No supplement design inputs have been specified. (QAM necessary.
3.4.2, 6.4.4) 2.4.1.3 Copies of documents applicable to Code Requires that Design Specifications, as QA The design change packages, including revisions items shall be made available to the ANI and records, be maintained and retrievable in associated Code activities, will be subject to ANI review enforcement authority. facilities that prevent deterioration, damage and approval per the requirements of EGR-NGGC-0005.
or loss. No ongoing requirements for Records will be provided to the NC DOL Boiler and reviews by the ANI or state enforcement Pressure Division as needed to support their review of this authorities.(QAM 14.3). All documents activity.
associated with Code activities willbe available in Document Control..
2.4.2 The Discipline Managers have overall Defines responsibilities and requirements for Responsibility for specifications in accordance with ENP-responsibility for control and development the development and control of design 013. Adequate level of responsibility exists. No of site-generated specifications used for field documents. (QAM 3.3, 3.4, 3.5) supplement necessary.
procurement or fabrication of Code activities.
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2.4.2.1, 2.4.2.2, Delineates specific requirements associated Requires that measures be established for Site generated specifications per ENP-013; requires that 2.4.2.3 with content, review and approval of site selection and review for suitability of codes and standards to be utilized in the design, generated specifications. Requires that application of materials, equipment and fabrication, testing, delivery, and inspection of specified design specifications for Code items be processes that are essential to safety related equipment, components and materials be appropriately certified by PE functions of structures, systems and identified, and that codes or standards and their effective components. (QAM 3.4, 3.5) dates are consistent with regulatory and plant modification requirements.
ENP-013 requirements pertaining to content of specifications are of similar rigor to that found in the ASME QA Manual. Also, note that per ENP-013, procurement specifications for Q-List equipment shall comply with the applicable sections of ANSI N45.2.13, Section 3.2. Supplemental QA requirements states that all design specifications for Code items will be PE certified.
2.4.3 The Manager -QA Services has overall Quality assurance integrated into line No supplement necessary.
responsibility for development and control organization procedures and processes.
of Corporate Quality Assurance Dept. NAS provides oversight; evaluates procedures. performance / effectiveness. (FSAR 17.3.1.1) 2.4.4, 2.4.4.1, Defines responsibility for development and Requires procedure development and Specific administrative requirements are included in the 2.4.5 approval of Construction administrative, adherence for items affecting quality (QAM "Supplemental QA Requirements" including the role of the technical, work and startup procedures 6.4). Also, CP&L complies with Reg. Guide ANI in Code related activities and defining the turnover related to Code items. 1.33 as described in FSAR Section 1.8. process. Startup procedures shall be provided as appropriate in the design change packages for the work involved.
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2.4.6 Defines responsibilities and process for Defines requirements for design control Preparation and control of design drawings / sketches preparation, review, approval and revision of (QAM 3.3, 3.4) accomplished by ENP-012. Changes to approved design instrument isometric sketches. Defines sketches accomplished through ESR revision process.
process for red ink changes to these Latitude for rerouting without drawing change limited to drawings, as well as criteria for rerouting tolerances; defined in MMP-003. Appropriate level of without "red-lining". design control exists. No supplement necessary 2.5 Site Defines records management methods for Requires that measures be established to Records management processes for distribution and control Document Control distribution and control of specifications, control the issuance of documents which defined in RMP-002, 006. Verification of working Section drawings and work packages. Requires that prescribe activities affecting quality (QAM document requirements provided in PLP-202. No 2.5.1 documents issued "for info only" be 6.1, 6.34, 14.4) supplement necessary appropriately stamped to preclude using for construction.
2.5.2, 2.5.3 Requires that document revisions be Requires that measures be established to Procedural requirements for verification of working controlled in accordance with measures, control the issuance of documents which documents found in PLP-202, use of NRCS allows real including review and approval authorities, prescribe activities affecting quality (QAM time verification of revision level and affected documents.
applied to the original document. Requires 6.1, 6.34, 14.4) Control and distribution of documents / revisions that provisions be made to assure that accomplished through RMP-002 and related procedures.
current revisions of documents are available Current program provides adequate assurance that for use. Defines distribution transmittal revisions are properly controlled, and that design and requirements. construction activities are accomplished using the latest effective document revision. No supplement required.
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Section 2.6 Requires that Purchase Requisitions, Requires that procurement control measures Material to be procured specified in design change package Identification of purchase orders and procedures used for be established such that applicable through BOM per EGR-NGGC-0005. Materials ASME Code fabrication and installation of Code items be regulatory requirements, design bases, etc acquisition controlled through MCP-NGGC-0002, Documents identified as ASME Section III. are suitably included or referenced in the 0401.Procedural controls are in place to ensure that 2.6.1, 2.6.2 procurement of material, equipment and appropriate considerations are made in materials services (QAM 4.5). procurements. However, to ensure that all Code material is procured as such, the "Supplemental QA Requirements" states that all Code items to be procured for this project shall be clearly denoted as such on the procurement documents and the design change package BOM.
3.0 Procurement 3.1 Service Defines requirements for services contracts, Requires that procurement control measures Development of contract and contract administration Contracts including those for engineering consultants be established such that applicable governed by MCP-NGGC-0001; qualification of suppliers
& A/Es and Constructor and/or regulatory requirements, design bases, etc and audits accomplished per MCP-NGGC-0406 Suppliers Construction Manager are suitably included or referenced in the of Code items must be appropriately qualified and on the procurement of material, equipment and ASL for Section IIImaterials. No supplement required.
services QAM 4.5).
3.2 Procurement States that the A/E is responsible for Per approved interface agreements for this Suppliers of Code items must be appropriately qualified by the A/E procurement of Code stamped items on project, the A/E is responsible for providing and on the ASL for Section IIImaterials and services. The 3.2.1 - 3.2.12 behalf of CP&L, outlines bid and evaluation complete specification to facilitate bid and evaluation process outlined in the ASME QA process for suppliers. procurement, but procurement process will Manual has been supplanted by the process for be accomplished by CP&L under their identifying, qualifying and auditing of suppliers per MCP-program and procedures. NGGC-0406. No supplement required.
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3.3 Site Defines requirements / responsibilities for Procurement will be accomplished by CP&L AllCode items procured for this project will be specified Procurement controlling field purchase requisitions for under their program and procedures. as such in the design change package BOM and procured 3.3.1 - 3.3.14 Code items and services to applicable Code requirements from appropriately qualified vendors. Ref. MCP-NGGC-0001, 0002, 0401, 0402, 0406. Appendix B procurement is well defined and adequate. No supplement required.
3.4 Reclassified Lists requirements for upgrading materials N/A - no upgrade of Code items will be No supplement required Material utilized in support of this activity.
4.0 Receiving Inspection 4.1 - 4.13 Outlines requirements for receipt inspection The Corporate materials control program The Corporate materials control program meets the of Code items. Lists responsibilities for includes procedures for receipt inspection, requirements of Appendix B and is deemed suitable for QA/QC to accomplish receipt inspection in storage, issuance and control of items control of safety related items, including Code items. It is such a manner as to ensure that Code items noted that this program is currently utilized for materials are in compliance with requirements, and to procured for use in the site Section XI Repair and prevent damage, deterioration or loss. Replacement Program.
Includes requirements for inspection and examination, identification and resolution of nonconformances, conditional release requests, and item acceptability.
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5.0 Storage and Process Control 5.1 - 5.1.1 Outlines requirements and responsibilities Requires that measure be established to The Corporate materials control program meets the Storage for storage of Code items. control handling, storage, cleaning and requirements of Appendix B and is deemed suitable for preservation of material and equipment control of safety related items, including Code items. It is (QAM 5.3, 5.5, 5.6) noted that this program is currently utilized for materials procured for use in the site Section XI Repair and Replacement Program.
For those items which were installed during original construction and which will now be utilized in the modified design, the Supplemental QA Requirements defines an Equipment Commissioning Plan which outlines dedication requirements. Notably, this plan does not provide any exception to Code requirements except as pertains to documentation of field installation of piping (Addressed in the Alternative Plan).
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5.2 Process Requires that process control sheets be Requires that measures be established to Generally, process control sheets in existing site Control utilized to establish measures assuring that assure that special processes, including procedures have appropriate verification of quality, 5.2.1, 5.2.2 processes, including welding and heat welding, heat treating and NDE are including ANI review and involvement. It is noted that treating, are controlled in accordance with appropriately controlled and are those procedures commonly associated with Section XI the Code and accomplished by qualified accomplished by qualified personnel using activities may specify ANII,vs. ANI. For the purposes of personnel. Process control sheets have qualified procedures in accordance with this project, the authorized inspector will be qualified as appropriate spaces for QA/QC signature applicable requirements. (QAM 7.4, 11.3) both:
and for the ANI.
In addition, "Supplemental QA Requirements will include a requirement that the ANI review all process control sheets for Code related construction activities before they are issued to the field for construction, giving the ANI the opportunity to not only review the work planning, but also to specify any additional reviews / hold points as deemed necessary. Process control sheets documenting Code required attributes will be reviewed and accepted by the ANI prior to turnover.
5.2.3 For fabrication and installation of Code Requires that measures be established to Site and corporate procedures associated with welding of items by welding, the Weld Data Report, assure that special processes, including Code items provide reference to the Corporate Welding tank fabrication report and the safety-related welding, heat treating and NDE are Manual (NGGM-PM-0003) which utilize the Weld Data instrumentation report are the process appropriately controlled and are Report as a process control sheet. WDR in Corporate control sheets utilized. For pipe spool accomplished by qualified personnel using Welding Manual is consistent with Code requirements. No modifications, the Pipe Spool Fabrication / qualified procedures in accordance with tank fabrication associated with this project.
Modification Record is used to supplement applicable requirements. (QAM 7.4, 11.3) the WDR as a process control sheet.
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5.2.3.1- 5.2.3.3 Defines requirements / usage of the Pipe Requires that measures be established to The "Pipe Spool Fabrication / Modification Sheet utilized Spool Fabrication/ Modification Sheet. assure that special processes are during the construction era is not applicable to this project.
accomplished by qualified personnel using Piping will be installed using modification WR/JOs for qualified procedures in accordance with planning and implementation, and process control sheets applicable requirements (11.3). from applicable plant procedures for material traceability, identification and qualification of personnel, quality verification, etc. Piping fabrication and installation process control sheets are provided in MMP-002, the Corporate Welding Manual and other applicable procedures.
5.2.4 - 5.2.11 Specifies process control sheets for repair or Requires that necessary process control Existing process control sheets are the same utilized for rework of non-welding activities, flanged or sheets for these activities are provided in site Section XI Repair / Replacement Program. These threaded connections, pressure tests, corporate and site procedures. (QAM 7.4, sheets are are adequate to direct and document this work.
instrumentation, tube bending, etc. 11.3) 5.2.12 Requires QA/ QC notification of the ANI Requires that work not proceed beyond hold Work planning procedures and process control sheets when a mandatory hold point is reached, and points without the consent of the designated incorporate hold points as appropriate for independent that hold point inspections be accepted by representative. (QAM 2.2, 3.4, 3.7) craft verification, QC, and for Code activities, for the ANI signature (or initials) and date on the as well. Procedures require that hold points be established process control sheet prior to work and utilized as appropriate. (Ref. WCM-002, MMM-proceeding past that point. 001, ADM-NGGC-0104)
Existing procedures are adequate with respect to incorporating independent verification and QC hold points into work planning and process control sheets. Additional controls regarding ANI involvement will be accomplished by requiring that all work packages associated with Code items be clearly identified as "ASME Section III",and be reviewed by the ANI prior to field issuance to allow hold points to be added ifhe desires.
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5.2.13 See Section 10.0 for discussion on nonconformances 5.2.14 Requires that identification tags or markings Requires that measures be established to NGGC-MCP-0402 requires that traceability be be retained, and transferred when necessary assure that identification of items are accomplished at issuance either by markings or on issue to cut an item. This transfer of identification maintained by heat number, part number or documentation, as appropriate. For piping, verification of was verified and documented by QA/QC. other appropriate means, on the item or material identification is documented on process control records traceable to the item throughout the sheets found in MMP-002. Additional controls regarding fabrication, erection, installation and use of maintaining identification and traceability of materials is the item. (QAM 3.5, 3.7, 5.3, 5.4, 5.5, 10.5) provided in ADM-NGGC-0104 and MMM-001.
Corporate Welding Manual NW-04 also requires that material identification numbers be transferred when material is cut and that permanent markings be established in accordance with Code requirements. Adequate control of materials is provided with existing procedures and processes. No supplement required.
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5.2.15 Lists detailed requirements for labeling, Requires that measures be established to NGGC-MCP-0402 requires that traceability be identification requirements associated with assure that identification of items are accomplished at issuance either by markings or on issue maintaining traceability, particularly with maintained by heat number, part number or documentation, as appropriate. The Corporate Welding regard to welding materials . Requires that other appropriate means, on the item or Manual, NGGM-PM-0003, provides for issuance and hold or reject items be withheld from use, records traceable to the item throughout the control of welding materials in accordance with Code and that material protection procedures be fabrication, erection, installation and use of requirements. NGGC-MCP-0401 defines the receipt implemented to prevent damage or the item. (QAM 3.5, 3.7, 5.3, 5.4, 5.5, 10.5) inspection / material disposition process, and precludes deterioration. inadvertent issuance and installation of items not accepted except for conditional release, and in that case ensures that this material will be accepted prior to turnover. MMM-001 provides requirements regarding handling and storage of materials once they are issued for installation.
Sufficient controls exist relative to materials identification and traceability, including welding materials. Items not accepted are precluded from issuance except for conditional release, and this process ensures that the material will be accepted prior to turnover. Work control procedures assure that Q material is properly handled, stored and segregated. No supplement required.
5.3 Construction Defines responsibilities and requirements Defines requirements for preparation, Existing corporate and site procedures will be used to Procedures regarding development of construction review, approval and control of procedures direct construction, with additional instructions/controls Development procedures. (QAM 6.0) provided by the modification package as described herein.
5.4 Start-Up Defines responsibilities and requirements Requires test control as required to As opposed to plant start-up, which covered a wide range Procedures regarding development of Start-Up demonstrate that structures, systems and of systems and equipment, start-up scope for this project is Development procedures components will perform satisfactorily in very limited, will be accomplished by including necessary service. (QAM 3.4, 3.7, 4.5, 11.3) instructions in the modification package for the affected scope of work. Start-Up procedures will be provided in the modification packages. No supplement required.
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6.1 Procurement Requires that welding material used in the Requires that procurement control measures Procurement and control of welding materials of Welding construction Code items conform to Code be established such that applicable accomplished by Corporate Welding Manual, which Material requirements as detailed in the Site regulatory requirements, design bases, etc invokes specification CPL-XXX-W-01, "Welding Filler 6.1.1 Specification SS-021, "Purchasing Welding are suitably included or referenced in the Metals and Materials Procurement for Nuclear Power Materials for Permanent Plant Construction" procurement of material, equipment and Plants, ASME Section IIIApplications". Program Provides requirements regarding material services (QAM 4.5). outlined in the Corporate Welding Manual provides a well-tests to be conducted by the manufacturer. defined and specific process for specification and procurement of welding materials.
6.1.2 Requires that POs for weld materials include Requires that procurement control measures Specification CPL-XXX-W-01 ensures that welding weld material classification and that testing be established such that applicable materials procured for Code applications conform to and certification be performed to the regulatory requirements, design bases, etc ASME Code Section II, Part C and Section III requirements of ASME Code NB2400 for are suitably included or referenced in the requirements; Use of this spec, invoked by the Corporate each heat and / or lot of material in procurement of material, equipment and Welding Manual provides equivalent assurance of Code accordance with the latest mandatory services (QAM 4.5). conformance. No supplement required addenda of the ASME Code,Section II, Part C; and the 1974 Ed., 1976 Winter Addenda of Section III.
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6.1.3 Specifically requires that welding materials Procedures require that materials, parts, and Welding materials are received and inspected in received from a supplier without proper components be identified and controlled to accordance with NGGC-MCP-0401, which defines the certification and complete documentation, as prevent the use of incorrect or defective receipt inspection / material disposition process, and required by the Code, shall be tagged and items. Requires that items accepted or precludes inadvertent issuance. Only when these materials placed on "Hold" status in a segregated area released are identified as to their inspection are accepted, they are transferred to bin locations in the until the documentation has been received or status prior to forwarding them to a Weld Material Issue Station. Once there, the issuance and corrected. controlled storage area or releasing them for control of welding materials is strictly controlled by the installation of further work, and that items Plant Welding Engineer in accordance with the Corporate not meeting applicable requirements are Welding Manual.
identified and controlled until proper disposition is made. (FSAR 17.3.2.6) The Welding Material Control Procedure (NW-03) in the Corporate Welding Manual conforms to stringent requirements for welding in accordance with ASME Code requirements. No supplement is required.
6.2. Welding Defines responsibilities for preparation, Requires that measures be established to Procedure NW-01 in the Corporate Welding Manual Procedure qualification and approval of CP8cL welding assure that special processes, including places responsibility for development, revision and Qualification procedures. Requires that welding welding, heat treating and NDE are qualification of welding procedures with the Welding 6.2.1 procedures be qualified in accordance with appropriately controlled and are Engineer. NW-01 also requires that WPS be in accordance ASME Code Section IX and meet the accomplished by qualified personnel using with ASME Code Section IX and other referenced codes as requirements of Section III. Requires that qualified procedures in accordance with applicable (includesSection III). Procedures in the QA/QC be notified of procedure test applicable requirements. (FSAR 17.3.2.11) Corporate Welding Manual provide compliance with schedules to allow QA/QC monitoring and Requires that ifmandatory inspection hold requirements; no supplement required documentation of the activity. points are required, work shall not proceed beyond these hold points without the consent of the designated representative. (QAM 3.4, 3.7)
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6.2.2 Provides forms to record actual welding Requires that measures be established to QA/QC review is not required, but the monitoring and parameters, test results and Code required assure that special processes, including documentation of variables as the test proceeds is required.
data, to be certified by the Welding Manager welding, heat treating and NDE are The test weld is subject to NDE and testing as required by or his representative. Included QA/QC appropriately controlled and are codes and specifications, performed by certified personnel.
signature of these records after review accomplished by qualified personnel using The completed WPS is independently reviewed by a WE against Code requirements and submittal to qualified procedures in accordance with for approval. Current process does not require ANI the ANI. applicable requirements. (FSAR 17.3.2.1 1) involvement in the qualification process.Section III, Requires that ifmandatory inspection hold Subsection NA-5252 requires that the Inspector assure points are required, work shall not proceed himself that welding procedures have been qualified under beyond these hold points without the consent the provisions of Section IX and Section III, and may of the designated representative. (QAM 3.4, request re-qualification as a requirement. The Code does 3.7) not specifically require the ANI to review the WPS as it is developed.
6.3 Qualification Defines responsibilities and requirements for Not specific to qualification of welders and Qualification of welders and weld operators provided for in of Welders and testing, qualification and approval of weld procedures, but requires that measures procedure NW-02 of the Corporate Welding Manual.
Welding welders and welding operators. be established to assure that special Qualification specific to the requirements of the WPS; Operators Qualification is required in accordance with processes, including welding, heat treating Welders qualifying to make Code weldments would be 6.3.1, 6.3.2 Section IX and the approved WPS. Tests and NDE are appropriately controlled and qualified per Code requirements. Testing is performed in a will be performed in the weld shop under the are accomplished by qualified personnel training / qualification area under the supervision of Weld Welding Manager. Welders are qualified on using qualified procedures in accordance Test Shop personnel. Test results are recorded on the test coupons, with test results submitted to with applicable requirements. (FSAR Performance Qualification Test Record (PQTR) and Document Control. Welder qualification 17.3.2.1 1) reviewed and approved by the PWE. Testing is subject to status is maintained in a Welder monitoring by other organizations, including the ANI, "as Qualification Status List. Copies of the test applicable". The PWE maintains welder qualification records and Welder Qualification Status records and the Welder Qualification Status Report.
Report are made available to the ANI. Qualification program meets Code requirements for applicable WPS, is the basis for the welding program used for the site Section XI Repair and Replacement Program.
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6.3.3 Welders shall be assigned a welder symbol, Not specific to qualification of welders, but Corporate Welding Manual procedures NW-02 and NW-and a log shall be maintained for welding requires that measures be established to 10 provide requirements and instructions for the symbols. Upon termination or loss of the assure that special processes, including assignment of welder symbols. Existing program symbol stamp, that symbol stamp shall not welding, heat treating and NDE are satisfactory; no supplement required be reassigned to another welder for a period appropriately controlled and are of one year. accomplished by qualified personnel (FSAR 17.3.2.11) 6.3.4, 6.3.5 Defines requirements for renewal and Not specific to qualification of welders, but Corporate Welding Manual procedure NW-02 requires re-extension of welder qualification, requires requires that measures be established to qualification when the process has not been used for 4 re-qualification when the welder has not assure that special processes, including months, with no extension available based on use of other used the process for 3 months or more, welding, heat treating and NDE are processes. Re-qualification may also be required based on except when the welder has been employed appropriately controlled and are reason to question the ability of the welder. Existing on some other welding process, the period accomplished by qualified personnel (FSAR program satisfactory; no supplement required may be extended up to 6 months by the 17.3.2.11)
Welding Manager. Re-qualification may also be required based on reason to question the ability of the welder.
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6.4 Construction Defines responsibilities and requirements Requires that measures be established to Corporate Welding Manual Procedure NW-07 provides Welding for preparation of Weld Data Report (WDR) assure that special processes, including instruction on preparation of WDRs. WDRs are initiated 6.4.1 based on design drawings, specifications and welding, heat treating and NDE are by the PWE or his designees. WDRs are approved by the site procedures. WDRs are prepared by the appropriately controlled and are PWE, and Code WDRs forwarded to the ANIIfor review weld manager, forwarded to QA/QC for accomplished by qualified personnel using and to designate, at his option, additional hold points. QC review of essential requirements and hold qualified procedures in accordance with hold points are designated by the preparer and the ANII.
points, then to the ANI who establishes his applicable requirements. (FSAR 17.3.2.11) The existing program is satisfactory. However, since this hold points and signs. work is not associated with Repair /Replacement activities, the Inspector must be qualified as ANI. Note that the Supplemental QA Requirements requires dual qualification (ANI, ANII)for this individual. The Supplemental QA Requirements also requires that all process control sheets associated with Code activities receives a review by the ANI prior to field issuance.
6.4.2 Requires all welding to be done using Requires that special processes be Corporate Welding Manual procedure NW-06 provides welders qualified by CP&L to CP& L WPS. performed by qualified personnel using general welding instructions and technical requirements for All welding is to be accomplished using proper equipment and in accordance with carbon and low alloy steels, stainless steels and nonferrous qualified procedures. Defines written qualified procedures (FSAR welding at CPS' plants. This procedure requires that all responsibilities for control of welding 17.3.2.11) such welding be performed by qualified welders (per NW-operation (including authority to assign or 02) using qualified WPS (per NW-01) and with qualified remove welders). materials (per NW-03). Under the Corporate Welding Manual, the PWE is responsible for welding program at site, including training, qualification and technical supervision of welders. Existing program satisfactory; no supplement required 6.4.3 Defines process for reviewing welder Requires that special processes be performed The PWE maintains and distributes the "Welder qualifications and assigning welders. by qualified personnel using proper Qualification Status Report" (NW-02) The PWE is also equipment and in accordance with written responsible for reviewing and approving WDRs (NW-07) qualified procedures (FSAR 17.3.2.11) Existing program satisfactory; no supplement required
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6.4.5, 6.4.6 Defines requires for control of welding Is not specific to weld materials, but Corporate Welding Manual procedure NW-03 provides materials, including returning unused requires that materials, parts and requirements for issuance and control of welding materials, welding materials and use/ surveillance of components be identified and controlled to usage of heated ovens and rod caddies for temperature heated ovens for coated electrodes. prevent the use of incorrect or defective controls of coated electrodes, returning unused and items (FSAR 17.3.2.6). undamaged materials at the end of each shift, and for dispositioning / discarding welding materials. Existing program satisfactory; no supplement required 6.4.7 Defines responsibilities for notification of Requires that ifmandatory inspection hold Work planning procedures and process control sheets ANI; requires that hold point inspections be points are required, work shall not proceed incorporate hold points as appropriate for independent accepted by QA/QC and the ANI prior to beyond these hold points without the consent craft verification, QC, and for Code activities, for the ANII any work proceeding past that point. of the designated representative. (QAM 2.2, as well. Procedures require that mandatory QC hold points 3.4, 3.7) be accepted prior to work proceeding. (Ref. WCM-102, MMM-001, ADM-NGGC-0104)..Existing procedures are adequate with respect to incorporating independent verification and QC hold points into work planning and process control sheets. Additional controls regarding ANI involvement be accomplished by requiring that all work packages associated with installation of Code items be clearly identified as "ASME Section III",and be reviewed by the ANI prior to field issuance.
Note that, to avoid procedural conflicts, the Supplemental QA Requirements requires dual qualification (ANI/ ANII) for this individual. The Supplemental QA Requirements also requires that all process control sheets associated with Code activities receives a review by the ANI prior to field issuance.
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6.4.8 Provides QA/QC visual inspection Requires that special processes be performed Corporate Welding Procedure NW-07 provides instruction requirements for weld preps, fit-up, tack by qualified personnel using proper on preparation of WDRs. WDRs are prepared by the PWE welds, root pass, etc; notification equipment and in accordance with written or his designees based on WPS and weld joint requirements in the event that an qualified procedures (FSAR 17.3.2.11). requirements. WDRs are approved by the PWE, and when unacceptable condition is observed. Requires that work shall not proceed past applicable, forwarded to the ANIIto designate, at his mandatory inspection hold points without option, additional hold points. QC hold points are the consent of the designated representative. designated by the preparer and the ANII. Existing program (QAM 2.2, 3.4, 3.7) is satisfactory, no supplement required.
6.4.9 Requires the welder identification symbol be Requires that measures be established to NGGC-MCP-0402 requires that traceability be applied next to the weld assure that identification of items are accomplished at issuance either by markings or on issue maintained by heat number, part number or documentation, as appropriate. For piping, verification of other appropriate means, on the item or material identification is documented on process control records traceable to the item throughout the sheets found in MMP-002. Additional controls regarding fabrication, erection, installation and use of maintaining identification and traceability of materials is the item. (QAM 3.5, 3.7, 5.3, 5.4, 5.5, 10.5) provided in ADM-NGGC-0104 and MMM-001.
Corporate Welding Manual NW-04 also requires that material identification numbers be transferred when material is cut and that permanent markings be established in accordance with Code requirements. Adequate control of materials is provided with existing procedures and processes. No supplement required.
6.5 Repairs to Provides requirements for repairs to welds Requires that special processes be performed Corporate Welding Manual procedure NW-09 directs Welds and Base and base materials in the event that by qualified personnel using proper activities associated with repairs to welds and base metals Material unacceptable defects are identified. equipment and in accordance with written (including grinding and machining); incorporates the 6.5.1 - 6..5.4 Requires notification of the ANI and qualified procedures (FSAR 17.3.2.11). development of a RWDR in a process which parallels that discipline Welding Engineer and preparation associated with the WDR. The Corporate Welding Manual of a Repair Weld Data Report (RWDR), provides a comparable process for repairs to welds and subject to essentially the same process as base metals; no supplement required.
for the WDR for the original weldment.
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6.6 Control of Provides requirements for operational Defines requirements for measuring and test Corporate Welding Manual procedure NW-14 directs Welding checks at least every 3 months, notification / equipment (M&TE)control program, control of welding equipment, requires operational checks Equipment disposition of machines out of tolerance including calibration to a standard, and maintenance at least every 12 months. Welding 6.6.1, 6.6.2 (including investigation of the use of the establishment of calibration frequency,, equipment is not used as extensively as during machine since the last sat operational check), M&TEcontrol, etc. (QAM 8.0) construction, and is generally subject to better handling by initiation of corrective measures. a smaller group of permanent plant personnel (vs. a large contract construction force). Existing program is in accordance with Section IX. Therefore, current controls on inspections & operational checks of welding equipment is acceptable; no supplement required.
6.7 Additional Allows for continuation form for process N/A Similar continuation form exists in NW-07 for WDRs /
Process Control control sheets as necessary RWDRs. Not a critical item, but no supplement required at Forms any rate.
7.0 Heat Treating Provides requirements and responsibilities Requires that special processes be performed Comparable requirements for post-weld heat treatment are Heat for performing heat treatment in accordance by qualified personnel using proper found in Corporate Welding Manual procedure NW-08.
7.1 - 7.7 with the Code. equipment and in accordance with written Although the existing program is sufficient, this item is not qualified procedures (FSAR 17.3.2.11). an issue for Code welding associated with this project, as the subject welds are exempt from mandatory PWHT.
7.8 Bending and Prohibits bending and forming of Class 1 N/A N/A - no Code Class 1 items associated with this project.
forming materials at the construction site 7.8.1
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7.8.2 Requires that bending of Code Class 2 & 3 Requires that special processes be performed Process control sheets and bending requirements provided instrument tubing be accomplished in by qualified personnel using proper (either directly or by reference) in MMP-003. For Quality accordance with the Code, refers to Sections equipment and in accordance with written Class A material (such as Code related items), this includes 2.0 and 5.0 (in the ASME QA Manual) for qualified procedures. (FSAR 17.3.2.11). independent craft and QC verification of critical attributes.
procedure development / approval and No direct ANI involvement required per this procedure.
process control requirements, including QC/ Supplemental QA Requirements requires that Code related .
ANI interface. process control sheets are forwarded to the ANI / ANII prior to field issuance for his review and assignment of additional hold points.
8.0 Control of Equipment, Tools, Gauges and Instruments 8.1 Calibration Provides responsibilities and requirements Defines requirements for measuring and test Existing program satisfies Appendix B requirements and is 8.1.1 - 8.2.6 for equipment, tools, gauges and instruments equipment (MATE) control program, the basis for support of the operating unit; is judged to be specified for calibration control, including including calibration to a standard, acceptable for this activity. No supplement required calibration at prescribed intervals against establishment of calibration frequency, certified standards. Requires traceability M&TEcontrol, etc. (QAM 8.0) The MATE calibration and control program at Harris is between the calibrated item and calibration prescribed in MMM-006. This program includes equipment be recorded on process control identification of MATE equipment, specification of sheets. Provides for issuance of "Out of calibration interval, calibration against certified standards, Calibration Notification" forms to evaluate use process control sheets, and traceability between corrective action and review activities for calibration tool and calibrated instrument. This program which the tool was last used since a sat also requires an evaluation of all equipment calibrated by calibration. Requires shorter calibration an item found to be out of tolerance since its last intervals or replacement of instruments satisfactory calibration. Relative to pressure gauges used frequently found out of calibration, and that for hydrostatic testing, MMP-012 requires that these calibration status and calibration due date be gauges be calibrated before and after usage.
shown on or with the instrument, except for pressure gauges which are calibrated before Storage, maintenance and record keeping of M&TE use and after being returned to the shop. equipment addressed in MMM-006, including the use and Prescribes requirements for storage, control of certification records and calibration stickers.
maintenance and record keeping of Relative to pressure gauges used for hydrostatic testing, calibrated equipment, includes use of a MMP-012 requires that these gauges be calibrated before certification record form and calibration and after usage.
stickers. Requires that pressure gauges used for hydrostatic testing be calibrated before and after each test or series of tests.
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9.0 Inspection, tests and Nondestructive Examination 9.1 Training, Provides responsibilities and requirements Requires that personnel performing Training and qualification is prescribed in the Corporate Qualification and for QA/QC personnel. QA/QC inspection inspection review, examination and testing, Quality Assurance Manual and accomplished as directed in Certification personnel shall be trained and qualified in evaluations of testing data and reporting of Nuclear NDE Manual procedure NDEP-A. Program 9.1.1 - 9.1.3 accordance with Section 1.0 (of the ASME inspection and test results be qualified and meets the requirements of Section XI, is acceptable for this QA Manual) and the relevant Corporate certified based on CP&L commitment to scope given that all piping is Class 3, and that NDE Quality Assurance procedure. Reg. Guide 1.58 (QAM 7.6) consists of surface exams only.
9.2 Inspections Provides requirements and general Requires that personnel performing Training and qualification addressed in NDEP-A (see item and Tests requirements for performance of inspections inspection review, examination and testing, 9.1). This procedure also requires that for NDE 9.2.1 - 9.2.7 and tests. Requires that personnel be evaluations of testing data and reporting of procedures be based on ASME Section IIIand V as appropriately trained in preparation and inspection and test results be qualified and applicable, and requires that the ANI/ANIIreview and control of inspection and test records, that certified based on CP&L commitment to concur with any NDE procedures used for acceptance of inspections and tests are performed in Reg. Guide 1.58 (QAM 7.6). Requires that Code work. Process control sheets for NDE activities are accordance with approved procedures, that special processes be performed by qualified provided in the Nuclear NDE Manual procedure for that process control sheets be utilized, that the personnel using proper equipment and in specific test or inspection, including hold points as status of the inspected item be identifiable accordance with written qualified procedures appropriate. Corporate and site procedures ensure that and traceable, that the ANI be notified when (FSAR 17.3.2.11).Requires that work shall hold points are accepted prior to work proceeding. NDEP ANI hold points are reached, that work will not proceed past mandatory inspection hold procedures are provided to conform with ASME Code not proceed past hold points until accepted, points without the consent of the designated requirements as applicable. NDE procedures for LP and and that nonconforming work shall be representative. (QAM 2.2, 3.4, 3.7) MT examinations are provided with acceptance criteria to stopped and corrective action initiated. ASME Section IH requirements. No supplement required.
9.3 Requires personnel performing NDE to be Requires that personnel performing Nuclear NDE Manual procedure NDEP-A states that this Nondestructive trained, qualified and certified in accordance inspection review, examination and testing, NDE manual meets the requirements of SNT-TC-1A Examination with SNT-TC-1A (1975), the Code and evaluations of testing data and reporting of (1980, 1984 Ed) and Section XI. NDE Procedures require 9.3.1 QA/QC procedures. Requires that only inspection and test results be qualified and that personnel be appropriately trained. NDEP-A also qualified personnel are assigned to perform certified based on CP&L commitment to includes a listing of minimum content for NDE procedures NDE, and that procedures for NDE training, Reg. Guide 1.58 (QAM 7.6) based on the type of activity being performed. Existing qualification and certification be prepared by program is of comparable rigor. No supplement required.
a Level III. This section also provides an outline of the inspection procedure.
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9.3.2, 9.3.3 Requires Level I and H personnel to be States that prior to certification, NDE NDEP-A requires certification of Level I and H to be qualified and certified by an examination personnel shall have satisfactorily passed an performed by Level HI, Level HI certification to be administered by a Level HI; Level HI to be examination administered under the performed by the Chief Mechanical / Materials Engineer.
qualified by an exam administered by a jurisdiction of a certified Level HI, and that Use of an outside organization is not prohibited. Existing Level HI and certified by the QA/QC CP&L Level HI NDE personnel will be program is of comparable rigor. No supplement required manager. Allows the services of an outside specified in CP&L's NDE Procedures agency to be used in the event that no Level (QAM 7.6).
HI personnel exist within the organization.
9.3.4 - 9.3.9 Requires training, qualification and States that prior to certification, NDE NDEP-A provides comparable requirements relative to certification of Levels I, H & HI personnel to personnel shall have satisfactorily passed an training, qualification re-qualification and certification of be in accordance with the applicable NDEPs examination administered under the personnel. Requires that records be maintained, and lists and documented on appropriate certification jurisdiction of a certified Level HI, and that performance review requirements for maintenance of forms. Requires records be maintained, that CP&L Level HI NDE personnel will be certification. Existing program is of comparable rigor. No NDE personnel be re-certified at least once specified in CP&L's NDE Procedures. supplement required every 3 years, and that interpretation of (QAM 7.6) results is accomplished by a Level H or HI.
Provides guidance for the preparation of NDE requests and reports.
9.4 Inspection Requires that QA/QC inspection personnel Defines requirements for measuring and test Inspection and test equipment is subject to the site M&TE and Test be responsible for ensuring that inspection equipment (M&TE)control program, control procedure, MMM-006. Existing program is Equipment and test equipment is calibrated and has including calibration to a standard, sufficient regarding control of calibrated equipment.
current calibration stickers. establishment of calibration frequency, M&,TE control, etc. (QAM 8.0) 9.5 Inspection Requires that inspection and test records are Defines requirements for maintain records of NDEP-A requires that NDE records associated with Code and Test Records prepared and maintained. activities affecting quality, including activities be considered permanent QA records and be 9.5.1, 9.5.2 inspection, test, audit and qualification processed accordingly. Process control sheets and other records (QAM 14.3, 14.4) required records are provided in the Nuclear NDE Manual as applicable. Existing program is of comparable rigor.
No supplement required
Enclo to Serial: HNP-99-069 Page 30 of 35 ASME QA Manual Section ASME QA Manual Corporate Appendix, No. 9 QA Program Reconciliation 9.5.3 - 9.5.7 Pro vides requirements for involvement of Requires that special ANI, states that records are processes be performed A ; es that ANIr~~~e~/ con "
not considered by qualified personnel complete until signed and using dated by the ANI equipment and in accordance proper btamed for NDE procedures used for Code work on the process control sheets, that the NDE qualified procedures with written Requires that the Level IIIprovides procedure qualification Level IIIshall assure that (FSAR 17.3.2.11 NDE capability is Requires that work shall demonstration to the ANI when necessary. Also, provides proven by demonstration not to the satisfaction mandatory inspection hold proceed past that work may continue prior to ANI review of procedures, of the ANI prior to the use of the procedure, the consent of the designat~
points without but that any such work would be at risk to ANI review.
and that the ANI may require re- representative. Existing program is of comparable rigor. No supplement qualification of NDE procedures (QAM 2.2, 3.4, 3.7) or required personnel as he deems necessary.
9.5.8, 9.5.9 Provides responsibihties and requirements for pressure testing, Requires that a test including QA/QC and prograrri be established Pressure testing requirements provided in MMP-012.
ANI involvement, establishment to assure that structures>>
of hold systems and Generally, these pressure test procedures are intended to points, and review / components perform approval of the process satisfactorily in service, meet Section XI pressure test requirements. Existing control sheets. and that this program inclttde pre pressure test procedures are adequate, except that the test operational tests and proof installation. (QAM 3.4, test prior to pressure specified for Section Xl may be less conservative.
3.7, 11.3) Therefore, the Supplemental QA Requirements specify that more stringent Section IIIcriteria be employed for pressure 9.6 Code Data testing.
Provides the process and Report and requirements for o p i N stamPing of the development and Name p! ate review of Code Data and the original N certifica existing e uipme t Su plemental QA Requirements defines a certification Reports and N Stamping.
Stamping been discontinued, so that process wherein data reports are used to document field 9.6.1 - 9.6.4 i stalled equjpmentcann z,-; Ii activities towards an overall system turnover. Whenever tb possible (i.e., for completed Code items supplied by an P'ng P~ess No provision stamping is provided fo NPT supplier), these data reports will be the actual Code Data Reports for the items in question. For new construction and documentation of installation of preexisting piping for which records are no longer available, a form comparable to an NIS-2 will be employed. The ANI will ensure that the required data reports are completed and certified.
f Enclos to Serial: HNP-99-069 Page 31 of 35 ASME QA ASME QA Manual Corporate Appendix B QA Program Reconciliation Manual Section No.
10.0 Nonconformance and Corrective Action 10.1 Scope Provides responsibilities and requirements Requires that measures be established to Procedures and processes provide measures (i.e., process 10.2 Reporting for identification, reporting, segregation, assure identification and control of incorrect control sheets, independent verification, STAR) to ensure Non- investigation and resolution of non- or defective material, parts and components that construction deficiencies are precluded from conform ances conformances relating to Code conditions. (QAM 5.3, 5.4, 5.5, 10.3, 11.4, 11.6). occurring. For conditions that are identified, CAP-NGGC-Requires deficiencies in documentation and Requires that measures be established to 0001 provides direction on the initiation and processing of construction control, including Start-Up conditions adverse to quality are promptly condition reports, such as would be generated in the event procedures, be reported as non- identified and corrected. (QAM 12.4, 12.5) of non-conformances. Relative to receipt and control of conformances. Utilized hold tags and materials, MCP-NGGC-0401 K 0402 ensure that defective labeling as required to indicate limits of items are not accepted and issued. These condition hold. Defined review requirements for reporting and materials control processes provide effective NCRs programmatic means to ensure that discrepancies and non-conformances are captured and resolved.
10.3 Corrective Provides instructions and guidance relative Requires that measures be established to CAP-NGGC-0001 provides instructions and requirements Action to the process for dispositioning NCRs. conditions adverse to quality are promptly for dispositioning CRs. Incorporates requirements for 10.3.1 - 10.3.7 Requires verification and disposition of identified and corrected. (QAM 12.4, 12.5) event categorization, causal evaluation, disposition and corrective action be performed by QA/QC corrective action Existing program provides an effective prior to signing and closing the NCR. means to capture and resolve non-conformances.
Enclos to Serial: HNP-99-069 Page 32 of 35 ASME QA ASME QA Manual Corporate Appendix B QA Program Reconciliation Manual Section No.
10.4 Review of Requires corrected items or documents to be Requires that measures be established to The stated purpose of CAP-NGGC-0001 is to implement Nonconformance re-inspected by a QA/QC inspector, and conditions adverse to quality are promptly the NGG Corrective Action Management Policy and the Report acceptance documented. Requires that identified and corrected. (QAM 12.4, 12.5). requirements of 10 CFR 50, Appendix B, Criterion XVI.
10.4.1 - 10.4.4 closed out NCRs become QA records and Does not require ANI involvement in review Disposition of any CRs related to construction requires that transferred to the QA records vault. of construction related conditions adverse to the item be corrected or formally evaluated as being Requires that the ANI be apprised of any quality. acceptable. Review and approval of CRs goes up to and NCRs pertaining to the Code, and requires includes PNSC review, as appropriate. The CR process ANI signature prior to closing any such does not specifically require notification of the ANI for NCRs Code related items, although the formal evaluation process would tend to ensure his cognizance of any such issue. To further ensure the ANI's involvement on CRs related to Code items, the Supplemental QA Requirements requires that any such items be available to the ANI for verification of satisfactory resolution prior to turnover.
10.5 Receiving Provides requirements for identification by Requires that measures be established to A similar receipt inspection process, including Inspection QA/QC at receipt of documentation assure identification and control of incorrect requirements for documentation review, are provided in Software deficiencies, requires that an NCR be or defective material, parts and components MCP-NGGC-0401. Existing process provides sufficient Deficiencies initiated for any such discrepancies that (QAM 5.3, 5.4, 5.5, 10.3, 11.4, 11.6). assurance regarding resolution of documentation cannot be resolved by routine measures. discrepancies. No supplement required.
11.0 Record Retention Defines responsibilities and requirements for Defines requirements for maintaining RMP-006 provides requirements for classification of QA records retention, requires that records records of activities affecting quality, records. Design change package, work records and other generated by suppliers and contractors be including inspection, test, audit and quality related documentation generated as a result of this transferred to CP&L for retention. Requires qualification records (QAM 14.3, 14.4) project would be classified therein as a QA record and restriction of access to records storage areas subject to permanent retention. Existing process is and the use of a records sign-out log. equivalent to the construction program. No supplement required.
Enclos to Serial: HNP-99-069 Page 33 of 35 ASME QA ASME QA Manual Corporate Appendix B QA Program Reconciliation Manual Section No.
11.2 Records Requires preparation of a record index to Defines requirements for maintaining CPM. maintains a computer-based index of records Index facilitate timely retrieval of records records of activities affecting quality, (NRCS) for indexing and retrieval of records Existing including inspection, test, audit and process is equivalent of the construction program. No qualification records (QAM 14.3, 14.4) supplement required.
11.3 Provides requirements and responsibilities Defines requirements for maintain records of RMP-006 provides requirements for classification, Accumulation and for accumulation and maintenance of activities affecting quality, retention period submittal, control and maintenance of records. No Maintenance of records, including identification of retention and prevention of loss, damage, etc. (QAM supplement required.
Records period, prevention of loss, damage, etc. 14.3, 14.4)
Requires access to records by the ANI 12.0 ANI 12.1.1 - 12.1.7 Summarizes the interface and requirements Requires that a program of inspection of Individual procedures address the role of the ANI in work associated with the ANI for compliance with activities be established. Does not address activities and reviewing / approving process control sheets.
the Code. Requires that the ANI be given the ANI role in construction process (QAM Generally, these procedures are associated with Section XI free access to all work locations under his 2.2, 5.3, 5.6). activities and requirements for the ANII. Contractural jurisdiction, that he be provided adequate agreement for the Inspector's services is provided as facilities and assistance, that he witness or required for Section XI. Supplemental QA Requirements otherwise verify required examinations and require that ANI be provided process control sheets for inspections, and that inspection services be Code activities and items associated with this project prior subject agreement between CP&L and the to field issuance of the associated work package.
AIAas required. Supplemental QA Requirements requires that the Inspector for the SFP project be dual qualified, as ANI/ ANII.
Enclos to Serial: HNP-99-069 Page 34 of 35 ASME QA ASME QA Manual Corporate Appendix B QA Program Reconciliation Manual Section No.
12.2 Document Requires that the ANI be provided free Requires that a program of inspection of Role of ANI is provided in procedures and contractural Accessibility access to all information and records related activities be established. Does not address agreements in accordance with Section XI requirements.
12.2.1 - 12.4.3 to Code items, that the ANI review the ANIrole in construction process.(QAM Supplemental QA Requirements require that ANI be procedures utilized to implement Code 2.2, 5.3, 5.6). provided process control sheets for installation of Code requirements, that the ANI'monitor the QA items prior to field issuance of the associated work Program. Requires that the ANI be provided package.
an opportunity to select holdpoints, and that he is provided sufficient notification of Code related work and testing. Requires that the ANI has authority to require re-qualification of procedures and personnel, that the ANI may witness or verify records of NDE, and that the ANI shall witness final hydrostatic testing required by the Code.
13.0 Audits Provides responsibilities and requirements Requires that a comprehensive system of For internal assessment, the Corporate approach towards 13.1 - 13.3 for Corporate QA audit activities. Defines audits be carried out. (QAM 4.11, 13.1, auditing and quality assurance is founded on the principle the approach for auditing of the engineering, 13.4) . that the line organization has the primary responsibility for construction and start-up as being a quality and safety. Nuclear Assessment Section evaluates comprehensive system of planned audits. the performance and effectiveness of this process through Requires regularly scheduled audits on the independent assessment, and the Performance Evaluation basis of status and importance to ensure Support Unit (PES) provides oversight of each plant's Code compliance. Requires written audit NAS by reviewing NAS assessment reports and perform a reports, that corrective action be taken as NAS effectiveness assessment at least once every 24 appropriate and verified as complete, and months. External audits of suppliers are performed in that follow-up audits and monitoring be accordance with MCP-NGGC-0406. Existing program conducted as necessary meets Appendix B requirements and is sufficient rigor for completion of construction.
Ertclos to Serial: HNP-99-069 Page 35 of 35 ASME QA ASME QA Manual Corporate Appendix B QA Program Reconciliation Manual Section No.
13.1.4 Requires that audit reports be maintained, Requires that audit results be documented Supplemental QA requirements require that all CRs and be made available to the ANI at his and reviewed by management (QAM 4.11, associated with Code activities within this project be request. 13.6) available to the ANI for verification of satisfactory resolution prior to turnover 13.2 Supplier Provides responsibilities and requirements Requires that a comprehensive system of MCP-NGGC-0406 provides requirements for audits of Audits for the auditing of activities by suppliers. audits be carried out, and that audit results outside suppliers, includes specific requirements for 13.2.1 - 13.3 For Code items, requires audits at least every be documented and reviewed by suppliers of Code items, and requires auditing of suppliers 3 years. Requires audit results be made management (QAM 4.11, 13.1, 13.4, 13.6) at least every 3 years. Existing program provides available to the ANI upon his request. equivalent assurance and rigor, no supplement required.
14.0 Review and Control of Manual Provides responsibilities and requirements Requires that activities affecting quality be Control, distribution and accountability of QA documents 14.1 - 14.6 for issuance, review and control of the prescribed by documented instructions, accomplished in accordance with RMP-002.
ASME QA Manual. Requires that procedures etc. (QAM 6.0) and that measure controlled copies be kept and maintained, be established to control the issuance of Relative to the Alternative Plan, the AIAhas formally and that revisions be reviewed and approved those documents (QAM 6.1, 6.34, 14.4) reviewed and endorsed this plan as submitted to the NRC.
by the ANI. The implementation of the Alternative Plan willbe subject to ANI review as part of the modification review / approval process, including the Supplemental QA Requirements and the turnover/certification process it defines. However, since the authorization for the Alternative Plan comes from NRC approval, any revisions outside of typographical or minor administrative changes willrequire the review and approval of the NRC.
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ANo. ~ Am: SHLARDN HARHIS I NI I FUEL HANDLING HUH DING PIPING SP(NT FULL SYSTEM CP L FUEL POOLS Hl AI IXCHANGFH 6 TRIM sl -UT SK -9666429 0 H 1I NONE mr: N2SFIM DGN C: EPTtth2ST 2 23 Dgn Dec . 23, 2998 08: 58: 30
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-S26 F BKL OF MATERlkS DU)M!RIES ARE FOR NEW CONSTRUCTKKI ONLY REFER 10 PPE CODE SS.S FOR ACCEPTNKE MATERIAL NOSTITUTKIN o ooo 4
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SK 1.SF-H.836 9 )-SF-H-837
,P 1-SF-H-840 6
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NOTES 6
9 p) I. PIPING SHALL CONFORM TO GENERAL POWER PIPING SPECIFICATION CAR-SH-M-30.
I 9 2
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8 5F'. '-SF-H-836 59'0 gf SP EL 62 6
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REMOVE EXISTING BLIND FLNGE.
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'ONE FUEL HANDIINC BUILDING PIPING HC 2-SF-149-I-VW-13 SPLNI FUEL SYSTEM 2-5F-149.1-VW-II 236'. 8 ELEV LKG SIUTH FLOOR f I 0 ~
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- 52: 05
RLL OF NATKIIUL Z60-H-SZVOOS6-15 'ON 'CM C Af 12"-XIP RFWH ORFKX FLNGE SA-52 FRH oo 'I I
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NR H25f 158 DGN c tPIL'LR25ff50TOgn Dec. 23, 1998 10.52:42
WLL Uf . T M'4 E60-8-SHIOOS6-NS 851 NIee 12 .3M'FWIL ORFCE FLHCE 54.52 F304 X 7" L STIO BOLt SA 564 630.Hll00 17.4 HO 7! " ttlYAOLMll SA.
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INSTALL ORIFICE FLANGE L PIPING o .F" oo
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I-SF-H-759 I SF-H-762 I-SF-H-784 SP 80 14 F NOTES:
15
- 1. PBHG SHALL CONFORM 10 CNERAL POWER PPNG SPECFICAUON CAII-SH M 30.
- 2. VALVE Etd TO ENO OIMEHSIONS IHCLUOE CASKET IHICKNESS.
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