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1{i FUNDS OBLIGATED s
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O 1 9 1987 NOTE FOR: John Surmeier, NMSS SUPJECT:
FUNDS OBLIGATED UNDER FIN D-1072 Enclosed are copics of invoices and NRC Forms 370 certifying receipt of goods / services rendered by contractors supporting the Comanche Peak Report-Review, Group (CPRRG). The total amount spent was $9574.89.
The CPRFG will not need any more of the funds allocated to it under FIN D.107P. Accordingly, RM should be informed so_they can reallocate any i
l remainino funds associated with FIN D.1072.
l l
l Robert A. Erickson, Coordinator Comanche Peak Report Review Group l
Attachments:
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As stated cc w/o attachments:
G. Arlotto, RES P. Rabideau, RM E. Davis, NMSS H. Hagey, DC l
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8708260072 870819 PDR FOIA DAUMANB7-A-14 PDR OFC :5GA5 l
NAME :REri-n/bc DATE :03/19/87 1
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CUSTOMER RECEIPT I
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NMie h W In Reply Refer To:
Dockets: 50-445/85-07 50-446/85-05 t
M Texas Utilities Electric Company ATTN:
M. D. Spence President, TUGC0 Skyway Tower j
400 North Olive Street (G4LLgt' G
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Lock Box 81
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Dallas, Texas 75201 Gentlemen:
by Mr. H. S. Phillips and others during the period April June 21s 1985, of activities authorized by NRC Construction Permits CPPR-125 at d CPPR-126 of the Comanche Peak facility, 'Jnits 1 and 2, and to the discussion of our findings with Mr. J. T. Merritt, and other members of your staff at the conclusion of the inspection.
Areas examined during the inspection included plant status, action on previous NRC inspection findings, action on applicant identified desi deficiencies (10 CFR Part 50.55(e) reports) and plant tours.gn construction Within these areas, the inspection consisted of selective examination of procedures and i
s representative records, interviews with personnel, and observations by the inspectors.
i These findings are documented in the enclosed inspection report.
During this inspection, it was found that certain of your activities were in violation of NRC requirements. Consequently, you are required to respond to this violation, in writing, in accordance with the provision of Section 2.201 of the NRC's ' Rules of Practice," Part 2, Title 10, Code of Federal Regulations.
Your response should be based on the specifics contained in the Notice of Violation enclosed with this. letter.
latoimatica in this record was deleted in accoidance with the freedom of Information Act, exemptions SY7C F01A 4 } A~/ /
RPB2/3 C/RPB21$
C/RP82 NRR 1111ps/dc DHunnicutt DHunter VNoonan
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NCA 3s66.5-NCA.3s4%3 SECTION til-SUBSECTION NCA g
NCA 3866.5 Handling, Storege, Shipping, and Div/ded, ne identincation marking shall,be trans-Preservation. Measures shall be established to pro-ferred to all pieces when material is, divided.
vide instructions for handling, storage, shipping, and (4) Marking Reguirementsfor Small products.
i preservatijo of material to prevent damage or deteri-Except as required by the material specincation, bolts
... oration. r t
P% r, oo and nuts I in. nominal diameter and smaller, and other products where the targest space avaliabic for marking is less than I in. (15 mm)in any direction need NCA.3866.6 IdentlAcetion and Marking of Material not be individually marked provided they are packed Produced. Measures shall be established for control.
in packages or containers which shall be clearly iden-i ling and identifying material throughout the manu.
tined by legible marking to ensure positive iden-facturing processes and during shipment, ti6 cation of the matenal. The markings on the (a) IdentificationofCompletedNaserial containers shallidentify the material with the Materi-(1) The identiAcation of completed material al Manufacturer's CertlAcate of Compliance or shall consist of marking the material with the Certi6ed MaterialTest Report, as applicable.
anoticable soect6 cation and arsde of material. heat (b) Welding and Brasing Materialt Identification.
number or heat code of the material, and any Welding and brazing materials shall be clearly additional markmg required by this Section to identined by legible marking on the package or
- Tacilitate tEc~eaTulity of the reports of the results of all container to ensure positive identincation of the
_ tests and examinations performed on the material; material. He marking shall include the heat or lot except that, for those materials for which the Material number as applicable, a control markmg code which Manufacturer's Cert Mcates of Comphance are al.
identifies the materials with the Certi6ed Material
_ lowed, heat. number identi6 cation need not be indi.
Test Report, and other information such as spec.
_cated either on the material or the Certi6 cates.
incation, grade and classification number, supplier's Alternatively, a marking symbol or code may be used name, and trade designation.
which identines the material with the material cer-tiAcation and such symbol or code shall be explained in the Certined Material Test Report or Certificate of NCA 3867 Exandmations, Tests, and Reports Compliance as applicable. When special require-i ments or provisions of this Section conflict with the NCA.3867.1 Establishment of Examlastions and requirements of permitted material speci6 cations, the Tests. In-process and Anal examinations and tests material speciacation and grade number shall be shall be established to assur conformance with the T
followed by an "*" to indicate the material spec-speci6 cations and this Section.1 1Acation has been modined as shown on the material certiAcation. All requirements of the material spec-t incation shall be met except where specifically NCA 3867.2 Records of Exandmations and Tests.
exempted or superseded by a provision of this All characteristics required to be upwted by me Section. For nonferrous materials manufactured in
"'i*l 8Pecincations and by this Section shall be accordance with material speci6 cations which do not verined and the results recorded. Records shall be provide for heat identincation, the material shall be traceable to procedure and revision to which an marked with a symbol or code that identines the lot examination or test is to be performed, with space as deAned in the material specincation, with the Provided for recording results of estaminations and Certined Material Test Report (NCA 3867A) for the tests. Measura shall be stablished so est es status
. material. Where the requirements of NCA 3867.4 and results of any required examinations and tests conAict with those of the material speci6 cation, the can be determined fw es material at any time.
material test repert shall cosaply with NCA 3867A.
(2) Method of Marking. Materials shall be NCA 3867J !"n ~1 Material. In order to marked by any method acceptable to the purchaser prevent the inadvertent use of material which does which will not resuh in any harmM contamination or not conform, adequate control measures shau be i sharp discontinuities and will identify the material in established to preclude nonconformance with the !
accordance with the material speciAcation. Stamping,
. requirements of this Section. Nonconforming materi-j when used, shall be done with blunt nosed continu.
ous or blunt nosed interrupted dot die stamps.
al shall be identined and reviewed for W-rejection, repair, or rework in accordance with (J) Dearfer of Marking When Material I.,
documented procedures. De responsibility 'and au-36 EXHIBIT 35
..i L.. m w e rmum or insmation act, exemptions YY h/
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b NCA41M.7 C:ntrol cf Purchased Material. Items, l
and Services. Me:sures shall be established to assure dures. Measures sh-11 be established to assure that
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that all purchased material, items, and services processes, such r.s welding, heat tre: ting, cnd con-I conform to the requirements of this Section. These crete placement, tre controlled in accordance with measures shall include identification for traceability the rules of this Section and are accomplished by and provisions, as appropriate, for source evalua-qualified personnel using qualified procedures.
(b) Process sheets, checklists,- shop' procedures, tions, objective evidence of quality furnished by the travelers or equivalent documentation shall be pre.
supplier, examination at the source, and examination upon delivery. Documentary evidence shall be avail-pared, including the document numbers and revisions able at the construction or installation site before u>e to which the process conforms, with space provided or instaBation of purchased material or items.
for reporting results of completion of specific opera-tions at checkpoints of fabrication, manufacture, or NCA-41M.8 Identification and Control of Materials installation. Rese documents shallinclude spaces for f
anditems the signature, initials, or stamp of the representative (a) Measures shall be established for identification of the Certificate Holder and date, and for the and control of maten,al and items, including partially signature, initials or stamp of the inspector, and date fabncated assemb'ies. These measures shall assure for those activities which he witnesses.
7 that identification is maintamed either on the maten-(c) The Program shall provide for the accomplish-g g al or item or on records traceable to the material or ment of activities affecting quality under suitably con-7
. Item throughout construction. These measures shall trolled conditions. Controlled conditions include the t-be designed to prevent the use of incorrect or use of appropriate equipment, suitable environmental q
a defecuve stems, and those which have not received conditions for accomplishing the activity, and assur-e g the required examinations, tests, or inspections.
ance that prerequisites for the given activity have (b) Permanent or temporary umt identification been satisfied.
marks shall be applied using methods and materials which are legible and not detrimental to the item tnvolved. Such identification shall be located in areas NCA-41M.10 Examinations, Tests, and Inspections that wiH not interfere with the function or quality (a) In-process and final examinations and tests aspects of the item. Welding and brazing materials shall be established to assure conformance with for all classes of co'nstruction shall be controlled, specifications, drawings, instructions, and procedures (c) AH characteristics required to be reported by which incorporate or reference the requirements and the material specifications and by this Section shall acceptance limits contained in applicable design appear on checklists and each such characteristic documents. Examination activities to verify the shall be examined by accepted procedures as required quality of work shall be performed by persons other and the results recorded. Characteristics included on than those who performed the activity being exam-Certified Material Test Reports or Certificates of ined. Such persons shall not report directly to the Compliance need not be duplicated in the checklists.
immediate supervisors who are responsible for the Checklists shall provide for a record that the Certified work being inspected.
MaterialTest Reports and Certificates of Compliance (b) Process sheets, travelers, or checklists shall be have been received, reviewed, and found acceptable.
Prepared, including the document numbers and When the results of the examination or test procedure revision to which the examination or test is to be conducted by the Certificate Holder are necessary to Performed, with space provided for recording results show compliance with material specification or other f examinations and tests. The documents sh dl requirements, the checklists shall show the required include space for a signature, initials, or stamp and i
range of values. De checklists shall include spaces date of the Certificate Holder's representative and for for inclusion of document number and revision to the Inspector's signature, initials, or stamp and date which examination or tests were made, for a signa-for those activities which he witnesses.He examina-ture, initials, or stamp and date of the examination tion checklist for construction ofitems shall be filled performed by the Certificate Holder's representative, in and completed by the Certificate Holder who and for an Inspector's signature, initials, or stamp applies the appropriate Code symbol stamp to the and date for those activities which he witnesses.
stem.
NCA-4134.9 Control of Construction Processes (c) Mandatory hold points at which witnessing is i
(a) ne Certificate Holder shall operate under a required by the Certificate Holder's representative or controlled system such as process sheets, shop the Inspector shall be indicated in the cont' rolling procedures, checklists, travelers, or equivalent proce-documents (NCA-4134.9). Work shall not proceed beyond mandatory hold points without the consent 46
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Item 5
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DIA Statement of fhe Issue (See Attachment 2 )
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' Issue Resolution in Final Report n
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Deferral of hydrostatic test on Unresolved item in draft j
es cold leg test subassembly.
report _was dropped in final t
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Expanded Description of the issue and Related Background Information js$
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e2 5 Bf e 6 Poa ThebasicissueasunderstoodbyRehionIVmanagementisasfollows:
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r The NRC inspecAur believed based on his interpretation of the of ASME,Section III, h3 Article, that the cold leg of the reactor coolant system should have been hydrostatically tested in the vendor shop prior to shipment to the site. The NPP-1 form should not have been signed or t
the NPT stamp applied. This was identified as an unresolved item, in the first version, pending clarification fror.t NRC Headquarters.
This h:ut was initially identified in the first version of Inspection Report 50-445/85-07; 50-446/85-05 (Attachment 3) as an unresolved n') -~
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