ML20008F432

Spec for Plant Insulation Except Reactor Cavity Insulation, RCS & Steam Generators Insulation.

ML20008F432
Person / Time
Site:	Calvert Cliffs
Issue date:	01/23/1975
From:	BECHTEL GROUP, INC.
To:
Shared Package
ML20008F431	List: ML20008F430 ML20008F432 ML20008F433
References
6750-M-338, NUDOCS 8103130479
Download: ML20008F432 (12)

Text

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BECHTEL TO'JER'CORPCRAiION ' SpacifIca2 ion No. f150-M- 338

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twotNEERS Job No.s 6750 G AITH ER$5URG, MARYtAND .. - f' r~- .

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SPECIFICATION .

FOR -

PLANT INSULATIQN-EXCEPT REACTOR CAVITY

, INSULATION, ' REACT.OR COOLANT SYSTEM AND -

STEAM GENERATORS INSULATION CALVERT CLIFFS NUCLEAR POWER PLANT IfNITS NOS.1 AND 2 FALTIMORE GAS AND ELECTRIC COMPANY CALYSET -COUNTY, MARYLAND Comprising:

Cover Sheet Individual Page Revislod Index Sheet Specific Conditions Drawings and Data Requirements (Form G-32I-C)

Insulation. Measurement Diagram (Form M-977-E)

A ppendix *

'i' . Equipment to be insulated ~ ~ - "

List of Vendor Prints ~

.-}ipe Insulation Class Sunyn'ary Issued.fhr_hO.No. 3: Rev. 4 i- M .6 -% -M Date: b!f3 /70 (Pr oj . M gr. ) (.Date) . .

Issued for C. O. No. 4: Rev. 5 h (,.7'1h$/ B y: 4t/A_I.

(Proj %ngr) (Date)

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Issued for C.O. No. 5: Rev. 6 S - Group f D-(7-7 Suohrvisor: .-

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IssuedYoboNNSshpproval: R ev. .A (M! , [. ES/d (P jr )I ate)

Isened for C. O. No. 6: Rev. T h \.t MS

.( Proj Eng)(Dib) Issued for Bids: R ev. 0 ,,/lFT e P '

Issued for C,.O. No. 7E Rev. 8;- M VL515 ioj Engr) (Date)

-- (Proj Eng)(Dah)

Issued for Purchase: Rev. [ 2.5 *7/

la (Proj Engr) (Date)

(7 d? M Issued io'r C75'.~ No 1: Rev. 2 81032309]~ (Proj Engr) (Date)

Is sued for C. O. No. 2: Rev. 3 Bcw- 3!77.3

.4 (Prot Engr) (T>f.t c) .

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Opecification No. 6750-M-338

./' Power nad Ishm=1 Demon O SPECIFICATION REV. 8_

INDIVIDUAL PAGE REVISION INDEX SHEET Latest Individual Latest Page

,Page Number Page Revision No. Revision Date 1

7 1/6/75 2 l7 1/6/75

'7 .

~ 1/6/75 3 '

1/6/75 4 7 .

7 ,1/6/75 5 ,

6 id'-

[1/4/75 v' 7 7 IO6/75 8 7  : 1/6 /75' '

9 ,

7' !1/6/75

- 10 7 1/6/7'5 -

'- Il 7 1/6/75 12 7 '1/6/75' 7~ 1/6/75 13 .

,_7 . 1/6/75 14 .

r " . _ _

' -~--' --- - ~ - -

l1/6/75 15 .- ' -

2ig 5/1/72 i

Form G-321-C 5/1/72 Form M-977-E -

2 ..

Appendix:. - _ . . .

l Sheet 1 of 8 8 1/21/75 l Sheet 2 of 8 8 I'/21/75 l Sheet 3 of 8 8 1/21/75 Sheet 4 of 8 i8 1/21/75 l She.

of 8 !8 1/21/75 I Sheet 6 of 6  !

8 1 /21/ 75 _

l Sheet "' of 8 l8 1/25/75 I Sheet 8 of 8 i

,8 1/25/75 .

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Pipe Insulation Class Summary - Upt 1: ~ ~ ~ ~ - ~ '

Sheet 1 of 6 "---- .y T/6'/75 Sheet 2 of 6 2 5/1/72 .

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I l.. Sheet 3 of 6 2 5/1/72 Sheet 4 of 6 2 5/1/72 l

Sheet 5 of 6 2 5/1/72 l

l Sheet 6 of 6 2 5/1/72

Power and i- Specification No. 6750 M-338 SPECIFICATION REV. 8

] INDIVIDUAL PAGE REVISION INDEX SHEET (continued)

Latest Individual Latest Page Page Number Page Revision No. Revision Date Pipe Insulation Class Summary - Unit 2:

Sheet 1 of 7 7 1/6/75 Sheet 2 of 7 '7 1/6/75 Sheet 3 of 7 7 1/6/75 Sheet 4 of 7 7 1/6/75 Sheet 5 of 7 ' 7 1/6/75 Sheet 6 of 7 8 1/21/75 Sheet 7 of 7 7 1/6/75 4,

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Fi m eandlad.sotal Specification No.

Dwi 675 0-M-338 4

Maximum gamma radiation dosage = 1.2 x 10 R/hr.

Neutron flux less than 3 x 1010nv Post-accident-temperature 271F d Post-accident-pres sure *

60. 89 psia '

Boric acid spray concentration 1720 ppm

8. O DESIGN REOUIREMENTS 8.1 Au the insulation shall be guaranteed to withstand continuously and without deterioration a temperature of 750F, and shall at least meet the fonowing Specification:

a. Combustibility Win not burn

b. Design life Life of pipes

c. Lineal shrinkage in percent at the 1. 0% maximum after 24 maximum temperature specified. hour soaking period at 750 F.

d. Rate of heat loss (K) in Btu per Mean T K hour per sq. ft. per inch thickness 800 F 0. 68 max.

per degree Fahrenheit difference 700 F 0. 63 max.

between the surfaces of the cover- 500 F 0. 54 max.

ing for the temperature specified. 400 F 0. 4 9 max.

k. .

300 F 0. 45 rnax.

200 F 0. 41 max.

100 F 0. 38 max.

e. Noncorrosive As fabricated insulation for stainless steel shall contain no more than 200 parts per million of leachable i

chlorides.

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. 8.2 AH water used in the fabrication of insulation materials for stainless steel shan be demineralized water of less than 1 ppm chloride. No zine or alummum shan be used in construction within the containment.

I 8.3 Insulation Thicknesses The fonowing insulation thicknesses are the minimum re-b' the Auxiliar Building, the Turbine Building ~ including Heater Bay Area, the

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Se'rMe Buil'dinfthe' e'qhipment in these areas, and an other areas of I

the plant.

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Specification No. 675 0.M-338 f(hi ro-w and Indesired y Dmmon g Unit 1 Table: .__

Calcium Silleate Insulation i

._ _______. Class III 'Clas s II' Class V

(,,) Ploe Size 551 to 700F 351 to 550F 126 to 350F 1-1/2" k less 2" 2" 1-1/2" 2" 2-1/2" 2" 1 - 1/2 "

2-1/2" 2-1/2" 2" 1-1/2" 3" 2- 1/2 " 2" 1-1/2" 4" 3" 2" 1 - 1/2 "

6" 3-1/2" 2" 2."

8" 3 1/2" 21/2" 2" 10" 3 1/2" 2-1/2" 2" 12" & larger 3 1/2" . 3" 2" Equipment 3-1/2" 2-1/2" 2" Mj.ieral Wool Fiber Insulation  ;

.--. Class III Clas s IV Class V i Pipe Size 551 to 700F 351 to 550F 126 to 350F 1-1/2" k less 1" 1" 1" ,

2" 1" 1" 1" .

2-1/2" . 1" 1" 1" 3" 1-1/2" 1" 1" 4" 1-1/2" 1" 1"

( 6" 1-1/2" 1" 1" 8" 2" 11/2" 1-1/2" t 10" 2" 1-1/2" 1-1/2 "

12" k larger 2" 1 1/2" 1-1/2" l Equipment 2" 1-1/ 2" 1-1/2"

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Note: The above thicknesses do not include weatherproof covering

' or metal lagging.

g Unit 2 Table:

L Fiberglas Insulation Calclurn Silicate Insulation ss V Class IV Class III Clas s II Class I Pipe Size 160 (A299F 300 to 399F 400 to 499F 500 to 599F 600 to 609F/

2" & less 1" 1-1/2" 2" 2" 2 -1/2 "

2- 1/2 " 1" 1-1/2 " 2" - 2"  ?. 1/2 "  ;

3" 1" 1 2" - 21/2" 3" l 4" 11/2" 2" 2 -1/2" 3" 3-1/2 "

l 6" 11/2" 2-1/2" 3" 4"

! 8" 1-1/2" 2" -1/2 4" 4-1/2 "

" 4-1/2 "

10" 1-1/' 2-1/2 " 2 4" 12 " 2-1/2 " 2 1/2' 4" 41/2" 16'& larger 2" 2 -1/2" 2 -1/2" 4 -1/2 "

including equipmen l d Page 6 of 15 j Note: The above thickness do not include weatherproof Rev. 7 - 1/6/75 i

covering or metallagging ..

" ytt hw and Ind arw Specification No. 6750-M-338 8 Da=oe d 8. 4 Protective Insulation: (PP) - Personnel Protection. Insulation for per-sonnel protection on hot lines not usually insulated shall be applied to a height

.*6 of 7 feet above floor or platform. areas. Personnel Protection insulation locations shall_be determined in the field. PP insulation thicknesses for Unit I shall be as shown in paragraph 8. 3 in the Unit 1 Table. PP insulation thicknesses for Unit 2 shall be in accordance with the following table: .

g Personnel Protection (PP) Insulation for Unit 2:

Fibe rglas Insulation Calcium Silicate Insulation Class V Clas s IV Class III Clas s II Cla s s I Ploe Size 160 to 299F 300 to 399F 400 to 499F 500 to 599F 600 to 699F 2" & less 1" 1" 1-1/2 " 2" 2-1/2 "

2-1/2 " 1" 1" 2" 2" 2-1/2 "

3" 1" 1" 2" 2 -1/2 " 3" 4n - 1" 1" 2" 2 -1/2 " 3" 6" 1" 1-1/2 " 2" 3" 3-1/2 "

8" 1" 1-1/2 " 2-1/2 " 3" 3-1/2 "

10" 1" 1-1/2 " 2-1/2 " 3" 4" 12 " 1" 1-1/2 " 2-1/2 " 31/2" 4" 16" & larger 1" 1-1/2 " 2-1/2 " 3-1/2: 4 1/2:

including

_ equipment . .

s Note: The above thicknesses do not include weatherproof covering or metal logging.

! 8. 5 Instrumentation Piping Insulation shall be determined in the field for personnel protection.

8. 6 PWMV_ _= ^ ~ - _ ' ' _ ~_ ,^*^ ' # S % ~~_2

".'. = *~." :=_ _r ,'

j a. Amosite Asbestos with Sodium Silicate and Diatomaceous

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Silicate filler and in conformance with ASTM des!gnation C391-64 (Unit 1 only).

b. Reacted Hydrous Calcium Silicate with reinforcing Mineral Fiber and in conformance with ASTM designation C533-67.

c. Forth-eight M. F. Mineral Tiber (1200F) or equal for pips and equipment operating at temperatures above 350F (Unit 1 only).

d. Owens-Corning one-piece Fiberglas (450F) or equal for pipe and equipment operating at temperatures op to 350F.

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5pecification No. 6750-M-338

@N=andInhaini Dmme.

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e. Pittsburg Corning Temp - Mat for pipe and equipment operating at temperatures up to 1200 F.

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Armstrong Armanex for pipe and equipment operating at -

temperatures up to 180 F. -

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g 8. 7 Tn~dsNtys, equgelt, and valves edes*1trSeWiceTatefSystem inside 'and sitiside'TeYonEG6ent_except the Unit

• ti$srv'fe' s e Mater J':rmpTo"om 'ana lint 2.'ECCS M'Mi-and for the Salt Der sys'tEactal(@ < a=*=EL_t.shall be ArziistronNrmanex.

8. 8 M~ TyMD( ) -Mends, uttings, valves and equipment, shall be of Pittsburg Corning Temp-Mat type of equal.

8. 9 AH secti3nal or block covering having a total thickness, exclusive of the specined finish, greater than 2 inches may be applied in two or more layers care being taken that both longitudinal and end joints of outer layers -

match joints with those of inner layers, and that the ends of adjacent sections in each layer are butted tightly against each other.

d 8.10 The Service Water except in the Unit 2 Service Water Pump Room and Unit 2 ECCS Pump Room and the Salt Water System's insulation (Armstrong ArmaHex) outside the containment shan have no covering. AH other insulation shan be 0.16" aluminum jacketed, except in the containment area where jacketing shall be

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of stainless steel, and conforming to the lates.t issue of ASTM Specification.

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8. 11 Weatherproof exterior finish shan be an outer lagging of 0.016",

i with vapor barrier permanently bonded which shall be used on all equipment

! :and piping. Large nttings in the main steam and reheat lines shan be l  ! covered with the insulation specified under Paragraph 8. 6 and lagged with l 10. 016" aluminum outside the containment area and with 0. 010" stainless l l steel within the containment area, i

.1 l ;8.12 All jacketing shall be of the flat type and shall be fastened with j " Breakaway" type rivets. The jacket shan have taped longitudinal and

' end jomts. Iaped joints for jackets for pipe sizes up to 6 inch shall have a minimum overlap of 2 inch, 3 inch overlap for pipe sized 8 inch and 10 inch, and 4 inch overlap for pipe sizes over 10 inch. Longitudinal i  ; joints on horizontal runs of pipe shall be arranged so that the upper sheet overlaps the lower sheet. End joints in vertical runs of pipes shall be  :

i arranged so that upper sections of the jacket overlap the lower sections.

l For personnel protection all exposed corners of nat covering shan be trimmed and fastened with rivets to the trimmed edge.

8. 13 The lagging'used on pipe bends, fittings, valves, flanges, etc. ,

i shall be properly arranged to follow the contour of the fitting being covered, i

r, and secured with " pop" rivets. ~

d Page 8 of 15 .

Rev. 7 - 1/6/75

ai.4===4 Specification No.

6750-M-338

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O !8 * 3'****8 " '8 8'All b8 'PP ed to both shell and head. The .

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head covers and the insulation shall conform a,s close as possible to the

! contour of the heater head. Head c~fers shall be separate from shell covers and readily removable for maintenance of heaters without destruction

. of the insulation. .

' 8.' 15 The completed installation of weatherproof outer covering as specified above shall be guaranteed to provide adequate protection for the insulation and to hep it dry under all normal climatic conditions existing in the locality of

'this installation. This guarantee extends over a period of one year from the date of commercial plant operation and includes performance of all work which may be required for.necessary insulation and finishing.

8.16 All joints of outer covering for horizontallines shall be located on the '

. side of the pipe with laps turned downward.

8.17 Piping

a. All pipe up to and including 12 inch nominal diameter

. . _ shall be covered with sectional insulating material made up in 36 inch sections having not more than twci .

longitudinal joints. Insulating material for piping

(, over 12 inch nominal size and*on all bends, may be "

made of segmental blocks, molded to fit circumference f,. of pipe.

b. Where parallel pipes are on such close centers that separate covering of each pipe is impractical, the pipe may be covered as a group.

c. Where sectional or block covering is applied in two layers, each layer shall be securely wired on with l No. 16 BWG gauge annea!ed iron wire, using not I

less than three loops of wire per section on pipes f up to 6 inches inclusive and not less than four loops on larger sizes.

l 8.18 Fittings and Valves The bodies of fittings and valves shall be covered with the same thicknesses as the insulation of the adjacent piping. - .

l Insulation around Unit 2 valves shall be arranged so as not to interfere with future maintenance and repacking. The insulation installation shall allow for j

easy access to the valves without resulting in damage to the lagging. Bolts on

{, fittings and valves for Unit 2 are to be left exposed. '

& Page 9 of 15 Rev. 7 - 1/6/75

Fo== nad laesson Specification No.

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6750-M-338 8.19 Flanges u., -- ,

a. Where flange covering is required, Hanges shall be i covered with a sectional pipe insulation to a thickness equal to that of the insulation on the adjacent piping.

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O b. The sectional or block insulation shan be secured with No.16 B&S gauge Monel or stainless steel wire, and shall overlap the adjacent piping insulation to a minimum of 2 inches. Filler rings of the same material shan be provided, if necessary, to insure a good bearing on the piping insulation and on the periphery of the flanges. Covers shall be finished to a smooth cylindrical form, and for each size of pipe shan be uniform in width and diameter. Covers shan be of a design which will permit the nanges and bolts to heat up quickly and be maintained at a temperature as nearly as possible equal to that of the pipe, thus avoiding excessive strains. 'The Sub-contractor shall furnish for the approval of the Contractor, a sketch showing the proposed con-struction of these covers.

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c. Flanges shan in no case be permanently covered until l the piping in which they are located has been tested and made tight. Flanges covered with Class HI, or IV insulation shall be furnished with temporary covers for testing in order to avoid excessive temperature difference in the Hanges and flange bolts. The test for tightness will normany consist of subjecting the piping to approximate operating conditions for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />,

d. The temporary Hange covers shall be applied and removed by the Subcontractor.

e. At au flanged joints on piping and equipment the in-sulation shall be tapered-off at an angle of approx-imately 45 degrees on both sides of the joint for a length sufficient to permit removing Hange bolts or  !

studs without damage to the r overing.

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Rev. 7 - 1/6/75

Pe==r and Ind==w Specification No.

D6.imme 6750-M.338

~ ~ ~ ~8 . 20 Eq.o ftnent'"~

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On equipment as specified in the attached Appendix

" Equipment to be lasulated", the insulation shall be held securely in place by No.16 B8cS gauge Monel or stainless steel wire attached to metal clips or equivalent device,

b. Care shall bs taken that binding wires are drawn up tightly sud are securely fastened. On very large surfaces, either heavy wire or suitable metallic strips may be used for binding the insulation in place, and shall be drawn up by mechanical tighten-

' ing devices. If necessary, the et. ' shall be secured by suitable mechanical fasteners of a form which will permit a flat joint to be made,

c. Subcontractor may use Nelson studs where approved by the Contractor's engineers.

d d.

Insulation on Unit 2 equipment shall be arranged so as not to interfere with maintenance, and the installation shall allow for easy access without resulting in damage to the lagging.

A removable cover shall be provided on Unit 2 pumps at all

(( bolted joints.

8.'21 _ Mis cellane ous ~~ ~' -

a. On large, flat, or cylindrical surfaces 0. 016" l aluminum jacket covering with vapor barrier shall l be used except where other covering is specified.

b.

I The Subcontractor wire, rods, etc. shall furnish .2d attach all required

- .- proper for applic*ation as neces sa.%sulation.for attachment to clips of the E

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Rev. 7 - 1/6/75

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Sgt hmr and IM Specification No. 6750-M-338  !

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8.22 Doors, Panels . .

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All access, doors, removable panels, manhale covers, and other parts which must be opened or removed shall be insulated. The work on and adjacent to all removable parts shall be done in a manner that will minimize damage to the insulation, both on the parts removed, and on adjacent parts. Edges and corners shal* be protected by light structural angles or metal strips and wire mesh shall be employed where necessary to hold the insulation securely and permanently in place. Heads on heaters sliall be fitted with removable type covering such that inspection can be made without disturbing the insulation on heaters. .

8.23 Nameplates

- Nameplates on all equipment which is insulated shall be removed and reinstalled by the Subcontractor on the j l outside of the covered surface in a secure manner satisfactory to the Contractor. Alternate methods .

of exposing or replacing u eplates may be used on ~

i N. approval of the Contractor's Superintendent or his ,

designated representative.

8.24 Reducers Reducers shall be covered with insulation of a thickner.':

and quality equal to that of the larger pipe.

8.25 Sul' . ole and adequate means, acceptable te the Contractor shall be provided u required in all insulation for the effects of changes in temper-ature of the insulated surface and of any metal used in supporting the in-sulation. Insulation on surfaces where appreciable thermal movement

! may be_ expected shall be applied in a manner which will avoid the occurrence of breaking or telesec, ping due to alternate periods of expansion and con-traction. Field welds of clips for the support of insulation is not allowed on the main steani' piping. If expansion joints in the insclation are used 1

- they should not be space <! less than 15 fe .t apart, the Subcontractor may vary the spacing of exransion joints, i: necessary due to configuration, /

with approval of the Contractor.

8.26 All thermal insulation shall comply with applicable codes (latest

<- revision) of American National Standards Institute, American Society for l

d Page 12 or 15 Rev. 7 - 1/c/75

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gt Specification No. 6750 i22338 pfyC m

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Testing and Materials and American Society of Mechanical Engineers.

Also. construction shall comply with the laws of Maryland and with local cr' 2nces.

d, 8.21 In general, all p! ping ar quipment operating at tempe ratures above 160F shall be completeli Wsulated except where the Contractor specificany indicates that insulatic' shan be omitted or is to be insulated in part for personnel protection.

9. 0 SEISMIC REOGId MENTS 9.1 Insulation shan be capable of withstanding a seis=ic acceleration of 0.08g horizontaHy and 0. 054g verticany occurring simultaneously with normal operating loads, without exceeding material anowable stress.

10.O QUALITY ASSURANCE PROVISIONS. INSPECTIONS AND TESTING 10.1 The insulation specified herein shmil conform to a Quality Assurance Program whose purpose is to assure that an components and materials involved wiu perform in accordance with the design objective.

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The Subcontractor is required to supply insulation and perform work fully in accorda=ce with this Specification utilizing recognized industry standards and practices with approvals as required by the Purchaser. -

The Subcontractor win have the responsibility of providing au necessary i

{' , documents to certify that au the work within his responsibilitf is done in accordance with the provisions of this Specification. V l

11.O GUARANTEE l

11.1 The Subcontractor shan guarantee that:

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a. AH work =anship and materials shan be first class in eve.y respect.

b. Insulation for all insulation classes shan not deteriorate when continuously subjected to 750F,

c. AH thermal insulation sha.H have a conductivity coefficient (K-Btu /hr/sq. ft. / inch thickness /F difference) not in excess of the values given in paragraph 8.1, subpz.ragraph d.  %

d. The inst.lating materials and protective coverings shan not show deterioration as evidenced by cracking, crumbling.

excessive shrinkage, splitting or excessive charring,

, separately or coheti rely or otherwise mechanicany. ,

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d Pace 13 of 15 Rev. 7 - 1/6/75*

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