ML14094A425

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Summary of Telephone Conference Call Held on April 1, 2014, Between the U.S. Nuclear Regulatory Commission and Exelon Generation Company, LLC Concerning Draft Request for Additional Information, Set 19, Pertaining to the Byron Station and B
ML14094A425
Person / Time
Site: Byron, Braidwood  Constellation icon.png
Issue date: 05/14/2014
From: Robinson L
License Renewal Projects Branch 1
To:
Robinson L, 415-4115
References
TAC MF1879, TAC MF1880, TAC MF1881, TAC MF1882
Download: ML14094A425 (9)


Text

May 14, 2014 LICENSEE: Exelon Generation Company, LLC FACILITY: Byron Station, Units 1 and 2 Braidwood Station, Units 1 and 2

SUBJECT:

SUMMARY

OF TELEPHONE CONFERENCE CALL HELD ON APRIL 1, 2014, BETWEEN THE U.S. NUCLEAR REGULATORY COMMISSION AND EXELON GENERATION COMPANY, LLC CONCERNING DRAFT REQUEST FOR ADDITIONAL INFORMATION, SET 19, PERTAINING TO THE BYRON STATION AND BRAIDWOOD STATION, LICENSE RENEWAL APPLICATION (TAC NOS. MF1879, MF1880, MF1881, AND MF1882)

The U.S. Nuclear Regulatory Commission (NRC or the staff) and representatives of Exelon Generation Company, LLC (Exelon or the applicant), held a telephone conference call on April 1, 2014, to discuss and clarify the staffs draft request for additional information (DRAI), Set 19, concerning the Byron Station, Units 1 and 2, and the Braidwood Station, Units 1 and 2, license renewal application. The telephone conference call was useful in clarifying the intent of the staffs DRAIs. provides a listing of the participants, and Enclosure 2 contains a listing of the DRAIs discussed with the applicant, including a brief description on the status of the items.

The applicant had an opportunity to comment on this summary.

/RA/

Lindsay Robinson, Project Manager Projects Branch 1 Division of License Renewal Office of Nuclear Reactor Regulation Docket Nos. 50-454, 50-455, 50-456, and 50-457

Enclosures:

1. List of Participants
2. List of Draft Request for Additional Information cc w/encls: Listserv

ML14094A425 *concurred via email OFFICE LA:DLR* PM:RPB1:DLR BC:RPB1:DLR PM:RPB1:DLR NAME YEdmonds LRobinson YDiazSanabria LRobinson DATE 4/22/14 5/7/14 5/13/14 5/14/14

SUBJECT:

SUMMARY

OF TELEPHONE CONFERENCE CALL HELD ON APRIL 1, 2014, BETWEEN THE U.S. NUCLEAR REGULATORY COMMISSION AND EXELON GENERATION COMPANY, LLC CONCERNING DRAFT REQUEST FOR ADDITIONAL INFORMATION, SET 19, PERTAINING TO THE BYRON STATION AND BRAIDWOOD STATION, LICENSE RENEWAL APPLICATION, (TAC NOS. MF1879, MF1880, MF1881, MF1882)

DISTRIBUTION EMAIL:

PUBLIC RidsNrrDlr Resource RidsNrrDlrRpb1 Resource RidsNrrDlrRarb Resource RidsOgcMailCenter RidsNrrPMByron Resource RidsNrrPMBraidwood Resource LRobinson DMcIntyre, OPA EDuncan, RIII JBenjamin, RIII AGarmoe, RIII JMcGhee, RIII JRobbins, RIII VMitlyng, RIII PChandrathil, RIII

TELEPHONE CONFERENCE CALL BYRON STATION, UNITS 1 AND 2, AND BRAIDWOOD STATION, UNITS 1 AND 2 LICENSE RENEWAL APPLICATION LIST OF PARTICIPANTS April 1, 2014 PARTICIPANTS AFFILIATIONS Lindsay Robinson U.S. Nuclear Regulatory Commission (NRC)

Matthew Homiack NRC James Medoff NRC Roger Kalikian NRC Carolyn Fairbanks NRC John Hufnagel Exelon Generating Company, LLC (Exelon)

Don Warfel Exelon Al Fulvio Exelon Albert Piha Exelon Tom Quintenz Exelon Phil ODonnell Exelon Jim Annett Exelon Gary Becknell Exelon John Hilditch Exelon Ralph Wolen Exelon Don Brindle Exelon ENCLOSURE 1

DRAFT REQUEST FOR ADDITIONAL INFORMATION BYRON STATION, UNITS 1 AND 2, AND BRAIDWOOD STATION, UNITS 1 AND 2, LICENSE RENEWAL APPLICATION April 1, 2014 The U.S. Nuclear Regulatory Commission (NRC or the staff) and representatives of Exelon Generation Company, LLC (Exelon or the applicant), held a telephone conference call on April 1, 2014, to discuss and clarify the following draft request for additional information (DRAI), Set 19, concerning the Byron Station, Units 1 and 2, and the Braidwood Station, Units 1 and 2, license renewal application (LRA).

DRAI 4.2.6-1 Applicability:

Byron Station (Byron) and Braidwood Station (Braidwood), Units 1 and 2

Background:

License renewal application (LRA) Section 4.2.6 describes the time-limited aging analysis (TLAA) for calculation of the low temperature overpressure protection (LTOP) system setpoints.

The LRA states that, in accordance with 10 CFR 54.21(c)(1)(iii), the applicant will use its Reactor Vessel Surveillance Program to establish and report the LTOP system setpoints in order to manage the effects of aging for the period of extended operation (PEO). As described in LRA Section B.2.1.19, the Reactor Vessel Surveillance Program is a condition monitoring program that provides material and dosimetry data for monitoring irradiation embrittlement through the PEO.

Issue:

To satisfy the requirements of 10 CFR 54.21(c)(1)(iii), the applicant should describe the processes it will use to ensure that the LTOP system setpoints are updated and reported to the NRC prior to entering the PEO. LRA Section 4.2.6 states that the applicant will use its Reactor Vessel Surveillance Program for this purpose. However, the current licensing basis (CLB) already specifies certain processes that the applicant must use to update the LTOP system setpoints. In particular, Technical Specification (TS) 5.6.6 identifies the analytical methods that the applicant must use for establishing the setpoints, and it also requires the applicant to document the setpoints in a Pressure and Temperature Limits Report (PTLR) and provide the report to the NRC for each reactor vessel fluence period and for any revision or supplement thereto. Since the primary purpose of the Reactor Vessel Surveillance Program is for data collection only, the program does not include the specific analytical methods and processes that must be used to establish, document, and report the new LTOP system setpoints in accordance with TS 5.6.6. Because the Reactor Vessel Surveillance Program does not fully implement the requirements of TS 5.6.6, it is not clear to the staff why the applicant credits this program for the demonstration required by 10 CFR 54.21(c)(1)(iii).

Request:

Explain why the procedures that implement the requirements of TS 5.6.6 will not be used to establish, document, and report the new LTOP system setpoints prior to entering the PEO, in ENCLOSURE 2

order to satisfy the requirements of 10 CFR 54.21(c)(1)(iii). If any analytical methods or processes outside the requirements of TS 5.6.6 will be used to establish, document, and report the new LTOP system setpoints for the PEO, identify and explain the TS changes or additions that are needed per the requirements of 10 CFR 54.22. Based on this response, revise LRA Sections 4.2.6 and A.4.2.6 accordingly.

Discussion: The applicant requested clarity on the staffs concern. No edits were proposed.

This question will be sent as part of the formal request titled: RAI 4.2.6-1.

DRAI 4.2.4-1/A.4.2.4-1 Applicability:

Byron and Braidwood

Background:

LRA Section 4.2.4 states that the TLAA on the adjusted reference temperature (ART) calculations is acceptable in accordance with the 10 CFR 54.21(c)(1)(ii). LRA Section 4.2.5 states that the P-T [pressure-temperature] limits for the period of extended operation will be updated prior to expiration of the P-T limits for the current period of operation and concludes that the TLAA on P-T limits satisfies the requirements of 10 CFR 54.21(c)(1)(iii).

Issue:

The methods of analysis in ASME Section XI, Appendix G, as referenced in 10 CFR Part 50, Appendix G, require an analysis of neutron fluence values at the crack tips of flaws that are postulated to initiate at both the inside (i.e., clad-to-base metal) and outside surfaces of the reactor pressure vessel (RPV) and projected to extend from the postulated crack initiation site to a depth one-quarter of the wall thickness. To be consistent with these regulatory requirements, the methodology in WCAP-14040-A, Revision 4 (Reference 4.8.2 in the LRA), as mandated by TS 5.6.6, requires the ART calculations (i.e., nil-ductility reference temperature (RTNDT) calculations) to be performed based on an assessment of both the 1/4T and 3/4T neutron fluence values for the RPV beltline and extended beltline components.

LRA Section 4.2.4 does not include any ART values for RPV beltline and extended beltline components that are based on the 3/4T fluence values for the components at 57 effective full-power years (EFPY).

LRA Section A.4.2.4 states that 57 EFPY 1/4T fluence values were used to compute ART values for Byron and Braidwood beltline and extended beltline materials in accordance with Regulatory Guide 1.99, Revision 2 requirements. This is not consistent with WCAP-14040-A as described above.

Request:

1. Amend LRA Section 4.2.4 to provide the ART tables and values that are based on an assessment of the 3/4T neutron fluences for the RPV beltline and extended beltline components at 57 EFPY. Amend LRA Section A.4.2.4 to state that both the 57 EFPY 1/4T and 3/4T fluence values were used to compute ART values for Byron and Braidwood beltline and extended beltline materials in accordance with WCAP-14040-A requirements, as mandated by TS 5.6.6.
2. Provide a basis for dispositioning the TLAA on the ART in terms of 10 CFR 54.21(c)(1)(ii), given that these values will be factored into the P-T limits for the PEO, which are being dispositioned as 10 CFR 54.21(c)(1)(iii). Otherwise, revise the LRA to disposition the TLAA for projected ART values in terms of 10 CFR 54.21(c)(1)(iii).

Discussion: The applicant requested clarity on the staffs concern. No edits were proposed.

This question will be sent as part of the formal request titled: RAI 4.2.4-1/A.4.2.4-1.

DRAI 4.2.5-1/A.4.2.5-1 Applicability:

Byron and Braidwood

Background:

LRA Section 4.2.5 provides the TLAA on the P-T Limits. LRA Section 4.2.5 states that the TLAA is acceptable in accordance with the requirements of 10 CFR 54.21(c)(1)(iii) because the applicants PTLR process will be used to generate the P-T limit curves for the PEO.

Generation of the P-T limit curves using the applicants PTLR process is currently governed by the TS 5.6.6 and the associated plant implementing procedures. The provisions in TS 5.6.6 require the P-T limits to be generated in accordance with the following NRC-approved methodologies:

  • Those methodologies referenced in the NRC letter of January 21, 1998, Byron Station, Units 1 and 2, and Braidwood Station, Units 1 and 2, Acceptance of Referencing Pressure Temperature Limits Report, which include WCAP-14040-A (current NRC approved version, which is Revision 4 of the report; LRA Reference 4.8.2).
  • Those methodologies referenced in the NRC letter of August 8, 2001, Issuance of Exemption from the requirements of 10 CFR 50.60 and Appendix G for Byron Station, Units 1 and 2, and Braidwood Station, Units 1 and 2.
  • WCAP-16143-P, Reactor Vessel Closure Head/Vessel Flange Requirements Evaluation for Byron/Braidwood Units 1 and 2.

The fracture toughness of reactor vessel materials may decrease with time in the presence of sufficient neutron irradiation. Therefore, NRC regulations require monitoring of reactor vessel material fracture toughness during plant operation. P-T limits define the pressure and temperature operating conditions that must be maintained to ensure adequate margins of safety exist on material fracture toughness.

10 CFR Part 50 Appendix G, Fracture Toughness Requirements,Section I, Introduction and Scope, states the following:

This appendix specifies fracture toughness requirements for ferritic materials of pressure-retaining components of the reactor coolant pressure boundary (RCPB) of light water nuclear power reactors to provide adequate margins of safety during any condition of normal operation, including anticipated operational

occurrences and system hydrostatic tests, to which the pressure boundary may be subjected over its service lifetime.

Ferritic materials of pressure-retaining components of the RCPB include the following:

(1) Reactor pressure vessel (RPV) forgings (e.g., RPV nozzles and flanges) and their associated structural welds (2) Plates or forgings from which the RPV shells and heads were manufactured and their associated structural welds (3) Ferritic materials in other portions of the RCPB, including those used to fabricate ferritic piping, pumps, valves, and other pressure vessels in the RCPB For LRAs, the regulation in 10 CFR 54.22 requires the LRA to include any TS additions or changes that are necessary to manage the effects of aging during the PEO and the justification for such TS changes or additions to be included in the application.

Issues:

1. Licensees must be able to demonstrate that the P-T limits developed for the plant are bounding for all ferritic components in the RCPB, as required by Section I of 10 CFR Part 50, Appendix G. To demonstrate compliance with 10 CFR Part 50, Appendix G, the evaluation of P-T limits considers several factors, including the initial properties and composition of the ferritic materials used to fabricate the RPV components, the accumulated neutron fluence for each component (and hence the neutron embrittlement of the material), and the stress levels applied to the components resulting from operating loads and structural discontinuities. The evaluation of P-T limits that are based solely on an evaluation of ferritic RPV components in the beltline region of the vessel may be insufficient to demonstrate compliance with 10 CFR Part 50, Appendix G. This is because the effects of structural discontinuities for an RPV component with a lower reference temperature (such as a nozzle with a lower neutron fluence) may result in more conservative P-T limits than those that are based on an RPV shell component with a higher reference temperature. Thus, the development of P-T limits for the RPCB must consider not only the RPV beltline shell components with the highest reference temperature but also other RPV components with structural discontinuities, including those that are located outside of the beltline region of the RPV.

The applicant has proposed to address the RCPB and RPV discontinuity issue through an enhancement in LRA Sections 4.2.5 and A.4.2.5 that states the following:

The analysis for the P-T curves will consider locations outside of the beltline such as nozzles, penetrations and other discontinuities to determine if more restrictive P-T limits are required than would be determined by considering only the reactor vessel beltline materials.

It is not evident to the staff why this issue can be resolved through an enhancement that is defined in LRA Section A.4.2.5. The calculation of the Byron and Braidwood P-T limits is driven by a PTLR process that is mandated by TS 5.6.6 and the PTLR criteria in Generic

Letter (GL)96-031, Relocation of the Pressure Temperature Limit Curves and Low Temperature Overpressure Protection System Limits, dated January 31, 1996, which dictates that this should be part of the approved methodologies that are referenced in TS 5.6.6.

2. The applicant modified its RPV closure flange configuration in 1995 (Braidwood Unit 2) and in 2010 (Byron Unit 2), such that one stud cannot be tensioned. However, the methods of analysis in WCAP-16143-P are based on the original plant design configuration, with all original reactor vessel closure studs fully tensioned.
3. Based on the issues raised in Parts (1) and (2) above, the staff seeks clarification why a change to TS 5.6.6, Part b, or to the methodologies invoked by TSS 5.6.6, Part b, would not need to be processed as part of the LRA, as mandated by 10 CFR 54.22.

Requests:

1. Clarify how the assessment of RPV non-beltline structural discontinuities for its impact on future P-T limits will be performed in accordance with 10 CFR 54.21(c)(1)(iii) and how this will be factored into the update of the PTLRs that will be submitted to the NRC in accordance TS 5.6.6, Part c. Explain why the assessment of RPV non-beltline structural discontinuities is proposed as part of an enhancement that is defined in LRA Section A.4.2.5 rather than the NRC policy established in GL 96-03, which would have this type of assessment performed in accordance with 10 CFR Part 50, Appendix G, requirements and included within the scope of at least one of the P-T limit methodologies that are invoked by TS 5.6.6, Part b.
2. Explain why the current TS 5.6.6 required methodologies and the plant procedures for implementing the PTLR process are valid for updating the P-T limit curves that will be generated for the PEO, given that the P-T limits minimum temperature requirement methodology in WCAP-16143-P is not based on the configurations of current RPV closure flange assemblies at Byron, Unit 2 and Braidwood, Unit 2.
3. Based on your responses to Requests (1) and (2) above, explain whether applicable changes to TS 5.6.6 or to the methodologies invoked by TS 5.6.6 need to be proposed for the LRA in accordance with the requirement in 10 CFR 54.22. Amend LRA Sections 4.2.5 and A.4.2.5, accordingly, if it is determined that either TS 5.6.6 or the methodologies invoked by TS 5.6.6 need to be amended in accordance with the 10 CFR 54.22 requirements.

Discussion: The applicant requested clarity on the staffs concern. No edits were proposed.

This question will be sent as part of the formal request titled: RAI 4.2.5-1/A.4.2.5-1.

1 Generic Letter (GL) 96-03, establishes the NRC policy for processing license amendments to move P-T limit and low temperature overpressure protection system setpoint requirements into an owners report (the PTLR) controlled by the Administrative Controls Section of the TS. The GL also establishes the TS criteria that need to be proposed for the processing of these license amendments, the minimum criteria that should be included in the methodologies for generating the P-T limits and LTOP system setpoint values for the facilities, and the information that should be included in the PTLRs. GL 96-03 may be accessed at: http://www.nrc.gov/reading-rm/doc-collections/gen-comm/gen-letters/1996/gl96003.html.