IR 05000412/1987044

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Initial OL Review Rept for Facility (Insp Rept 50-412/87-44)
ML20214S613
Person / Time
Site: Beaver Valley
Issue date: 05/27/1987
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20214S604 List:
References
NUDOCS 8706090344
Download: ML20214S613 (72)


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INITIAL OPERATING LICENSE REVIEW REPORT FOR

. BEAVER VALLEY POWER STATION, UNIT.2 DOCKET NO. 50-412 INSPECTION REPORT NUMBER 50-412/87-44 i

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PREPARED BY:

UNITED STATES NUCLEAR REGULATORY COMMISSION

REGION I

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SUMMARY FOR BEAVER VALLEY. POWER STATION, UNIT 2 Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings

.73-01 8/21-9/17/73 Quality Assurance program for Significant finding:

construction.

The program was found not to meet require-ments of 10 CFR 50,

Appendix B, in 9 i

criteria.

73-02 11/26-30/73 Review of Revision 1 of DLC None, i

QA procedures.

74-01 5/14-17/74 QA program implementation.

None.

74-02 5/28-31/74 Laboratory proof tests of None.

I concrete design trial mixes.

74-03 8/12-16/74 QC program related to exca-Infraction: Control of

vation, backfill, and founda-measuring and test tions.

equipment does not conform to established procedures.

74-04 8/26-29/74 Environmental monitoring Deficiency: Air was

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program, not sampled and analyzed

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at each specific loca-tion as required.

I 75-01 4/23-25/75 Environmental monitoring None.

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program.

l 75-02 6/18/20/75 Audit for conformance to Deficiencies: Failure

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FSAR and QA program design to follow Engineering review commitments.

Management procedures.

Discrepancies with re-spect to performance and documentation of design review.

76-01 2/9-12/76 Site preparation and founda-None.

tion.-

45 Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Area s

' Noteworthy Findings 76-02 5/4-7/76 Review procedures, records,-

Infraction: Licensee

and work activities for site senior inspectors did preparation and foundations; not complete required review DLC QA/QC procedures.

indoctrination and training.

76-03 5/18-21/76 Environmental monitoring None.

program.

76-04 7/12-14/76 Containment foundation.

None.

76-05 9/14-16/76 Foundations.

None.

76-06 11/2-5/76 Design change requirements None.

involving site foundation soil densification.

77-01 1/25-28/77 Environmental monitoring None.

programs.

77-02 2/1-4/77 Administrative controls re-Deficiency: Failure

lated to Category 1 founda-to train personnel tions and containment base performing activities material, affecting safety (77-02-01).

77-03 3/14-18/77 QA aspects of foundations.

None.

77-04 5/16-18, Containment foundation Infractions: Failure 24-25/77 to provide documented

procedures.

Failure to provide for testing of concrete vibrations.

77-05 6/13-15/77 Containment base material.

None.

77-06 7/18-21/77 Reactor containment QA pro-Infraction: Failure

gram; electrical cable tray to perform all required installation.

inspections for safety-related pipe welds.

77-07 9/13-16/77 Containment liner erection; Infraction: Failure 2-storage / maintenance of to follow procedure safety-related equipment.

for storage.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 77-08 10/25-28/77 Containment.

None.

77-09 11/30-12/2/77 Containment liner erection.

None.

77-10 12/19-21/77 Pressure vessel lift and None.

transportation.

78-01 1/10-12/78 NRC Circulars and Bulletins. None.

78-02 1/10-13/78 Environmental protection None.

program.

78-03 1/17/78 Transportation of steam None.

generators.

78-04 2/7-10/78 Contractor (piping) QA pro-None.

gram.

78-05 3/8-10/78 Reactor vessel and steam None.

generator storage; struc-tural velding and NDE proce-dures.

78-06 4/4-6, 11, Construction QC procedures None.

12/78 containment wall concrete

placement.

78-07 4/11-14/78 Containment penetration.

Infraction: Failure

to follow cadweld procedures.

78-08 5/8-11/78 Containment.

None.

78-09 6/6-9/78 Electrical installation; None.

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safety-related piping, safety-related structures and supports.

78-10 7/11-14/78 Containment structural steel None.

I and penetrations.

78-11 8/21-24/78 Construction of boric acid None.

I tank, ___

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47 Inspection Dates / Number Inspection Enforcement Actions /

__ Number of Inspectors Areas Noteworthy Findings 78-12 Containment building rebar None.

and concrete.

78-13 10/24-26/78 Auxiliary building construc-None.

tion.

78-14 12/11-14/78 Containment rebar installa-

tion, exterior wall erection.

79-01 1/29-31/79 Containment penetrations and None.

liner.

79-02 2/28-3/1/79 Environmental protection Deficiency: Failure

program, to control effluents from concrete disposal.

79-03 3/6-9/79 Equipment storage; welding Infraction: Failure QA procedures, to provide proper weld slopes for piping diameter transitions.

79-04 4/9-10/79 Containment and auxiliary None.

butiding construction.

79-05 7/23-26/79 Concrete QC program; equip-Infraction: Failure

ment storage and maintenance to provide adequate document control.

procedure for equipment maintenance and protec-tion.

79-06 8/27-30/79 Compliance with ASME certi-None.

I fication; compliance with 10 CFR 21; safety-related steel structure QC.

79-07 10/16-19/79 QC program; piping fabrica-None.

tion and installation; struc-tural steel fabrication and erection.

79-08 11/6-8/79 QC program for handling and Infraction: Failure

installation of pipe, to ccmply with specs receipt and storage of pipe.

for pipe hanger and support preservatio.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 79-69 12/10-13/79 Pipe welding; structural Infraction: Failure

steel welding procedures; of drawings to require welder qualifications, maintenance of vertical separation of cable trays.79-179 12/10-13/79 Investigation of allegation Allegations were un-1/8-9, regarding welder qualifica-substantiated.

14-16/80 tions.

80-01 1/15/80 Allegation investigation.

Allegation not sub-

stantiated.

80-02 1/7-11/80 Allegation investigation.

Two of six allegations substantiated, internal audits not performed in required time period; training program not adequate to satisfy regulatory requirements.

80-03 3/25-28/80 QC program for concrete None.

placement; storage and main-tenance of equipment.

80-04 4/7-11/80 Pipe welding; welding Infraction: Failure

records; structural steel to provide evidence welding procedures and of evolution and dis-welder qualifications.

position of indications in weld radiographs.

80-05 6/4-6/80 Environmental protection None.

program.

80-06 6/2-6/80 Pipe welding and records; Infraction: Failure

structural steel welding and to return used/ damaged welder qualifications; elec-weld electrodes.

trical and instrument QC.

80-07 7/7-10/80 Structural steel installa-None.

I tion; storage of equipmen.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings

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80-08 8/11-15/80 Electrical cable and tray None.

3-procurement QC; containment line dome records; steam generator support welds; in-dependent verification of

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pipe weld thickness.

80-09 9/22-24/80 Turnover of project inspec-None.

tor responsibilities; con-crete placement; settlement monitoring program; QC pro-cedures.

80-10 12/2-4/80 Concrete placement records; None.

shear wall design deficiency; neutron shield tanks; crane-wall repair.

81-01 2/2-5/81 Concrete placement; settle-None.

I ment monitoring; seismic calculations.

81-02 5/5-7/81 project inspector turnover; Noncompliance: Failure

facility tour, to provide adequate storage for piping (Level IV).

81-03 7/6-15/81 Direct independent inspec-None.

tion of neutron shield tank with NDE Mobile Lab.

81-04 5/19/81 SALP Management Meeting.

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81-05 6/15-25/81 Cable tray qualification None.

data; storage and mainten-ance of electrical equip-ment; vendor QA program.

81-06 8/3-7, 17-21, Tour of construction activi-Violation: Inadequate 9/30/81 ties; construction proce-protectien of electri-

dures for pipe cleanness cal controls (Level and installation.

IV).

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Inspection Dates / Number Inspection Enforcement Actions /

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Number of Inspectors Areas Noteworthy Findings 81-07 8/18-21/81 Concrete placement; backfill None.

compaction tests; settlement monitoring program; signifi-cant deficiency in structural design of control room exten-t sion.

81-08 10/1-16; Construction activities, None.

1.1/9-20, welding records; neutron 30/61 shield tank; procedures; con-

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crete drilling for imbeds.

  • 81-09 12/1-31/81 Control room rebar design Violation: Failure deficiency; fuel transfer to establish quantita-canal concrete; HVAC duct tive acceptance cri-installation; piping records, terial (Level IV).

receipt inspection reports,

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component storage.

f 82-01 1/2-2/26/82 Piping installation, storage, Violations: Failure

NDE laboratory direct in-to achieve proper weld spection.

control (Level IV).

Failure to assure con-trol of delta-ferrite in stainless steel welds (Level V).

82-02 3/1-4/7/82 Piping and hangers; struc-Violations: Failure

tural steel and supports; to provide quantitative welder and procedure quali-criteria to assure fications, adequate weld size (Level IV).

Failure to perform fit-up in-spection to an accept-able inspection program (Level IV).

82-03 3/25/82 SALP Management Meeting.

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82-04 4/7-5/6/82 Concrete placement and test-Violation: Failure

ing; QA manual, to comply with QA manual (Level IV).

82-05 4/5-8/82 Safety related cable, cable None.

I trays and conduit.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings -

82-06 5/7-6/1/82 Containment liners, supports None.

installation; weld material control; NDE; storage con-trol; circulars and 10 CFR 21 Reports.

82-07 6/2-7/6/82 Containment liner; supports Violations: Failure

installation; Class 1 pipe to control and identify welds; storage; NDE, follow-nonconforming Category up on 10 CFR 50.55(e) re-I material (Level IV).

ports.

Failure to perform in-spection of containment liner IAW specifica-tions (Level IV).

82-08 7/7-8/2/82 Welding; NDE; instrument Violation: Failure to

calibration; drawing con-protect electrical trol; electrical installa-panels from airborne tion; storage, contaminants (Level IV).

82-09 8/3-31/82 Welding; heat treatment; Violation: Failure to

steam generator nozzle re-follow procedure for pair; concrete; material preserving valve seals storage.

seals (Level IV).

t 82-10 8/9-13/82 Pressure vessel storage and None.

maintenance, vessel lift, and transporting and field rigging and installation.

82-11 9/1-10/1/82 HVAC supports; electrical Violation: Failure to

conduit; containment pene-restrict drawing toler-trations; nonconformance and ances within engineering disposition reports; field calculations boundary, construction procedures; QC failure to perform training; construction defi-engineering calcula-ciency reports.

tions, and failure to establish as-build conditions on HVAC supports (Level IV).

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82-12 10/5-7/82 Safety-related cable instal-Violation: Failure to

lation; cable trays / conduit.

provide adequate physi-cal protection and in-plant storage of safety-related electrical equipment (Level IV).

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52-Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings

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82-13 10/4-11/2/82 Weld activities; NDE; pipe None.

support installation; pro-cedure reviews.

82-14-11/2-12/10/82; Repair welds; NDE of elec-Violation: Improper

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trical penetrations and NDE requirements for primary piring; hydrostatic electrical penetration tests; 10 CFR 50.55(e) re-(Level IV).

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port followup; painting and coating.

83-01 1/3-7/83 Welding, NDE, QA/QC on Violation: Use of a

reactor coolant pressure stainless steel weld-boundary piping and vessels ing procedure for in-

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and other safety related conel welding (Level

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piping.

IV).

83-02 1/3-31/83 Electrical cable tray con-None.

nections, installation of spare penetratica covers,

repairs to piping, cor,trols of contaminants on stainless steel.

83-03 1/24-27/83 Safety-related cables, cable None.

I trays / conduits and equipment.

83-04 2/1-3/31/83 Record review of shop fabri-Violation: Failure to

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cated pipe and HVAC fire provide instructions dampers; piping and support for installation of installation; concrete; NDE, temporary supports 10 CFR 50.55(e) followup.

(Level IV).

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83-05 4/11-29/83-Construction Team Inspec-Violation: Failure to

tion - construction manage-calibrate a torque ment; QA; design control; wrench calibration equipment storage and main-fixture within required tenance; electrical con-due date and use of

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struction; piping and sup-miscalibrated fixture port installation.

(Level V).

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Deviation: Failure to comply with require-ments of ANSI N45.2.11 for design control.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 83-05 (Continued)

Program weaknesses:

(1) lack of a charter and program for Engi-

neering Department of-l

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DLC Nuclear Division; (2) design control by AE's site Engineering Group ineffective.

83-06 3/3/83 Environmental protection None.

program.

83-07 5/2-31/83 Design control, pressure Violation: Failure to I

tests of piping systems; currently consider dead program review of tank weight when performing i.

fabricator; FSAR commit-calculations for pipe

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ments.

support (Level IV).

83-08 6/27-7/1/83 Piping installation and re-Violation: Failure to

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lated QC records.

comply with require-ments for QA procedure for control of hold tags (Level V).

83-09 6/1-7/1/83 NDE, QC training, procedure Deviation: Failure to I

reviews; document review of meet commitment date shop fabricated piping, site for performing inspec-modifications; torquing of tion of pipe supports supports.

for excessive baseplate gaps.

.83-10 7/18-21/83 Installation of safety-None.

I related electrical and in-strumentation equipment.

83-11 7/12-8/26/83 10 CFR 50.55(e) followup; Violation: Failure to I

heat treatment of pipe welds; perform post weld heat material certifications; treatment in accordance specification and field pro-with procedure (Level cedure review, storage, weld IV).

qualifications; battery placement; DLC engineering activities.

83-12 9/26-30/83 Safety-related instrumenta-None.

I tion installation and associ-ated wire / cable circuits.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 83-13 10/3-31/83 10 CFR 50.55(e) followup; Violation: Failure to

installation of structural install washers over steel; NDE of electrical long-slotted holes in penetrations; personnel structural steel (Level qualifications; procedure IV).

reviews.

83-14 11/1-3/83 Safety-related electrical /

None.

instrumentation installation.

83-15 11/1-30/83-Electrical support installa-Significant item:

tion; piping fabrication; Omission of tolerances mechanical shock arrestors; on drawing details re-pipe weld and QC inspection sulted in installation of electrical supports; of supports which do seismic classification; ven-not have calculations dor documentation, justifying installed conditions.

83-16 11/21-22/83 Stainless steel piping weld-None.

ing.

83-17 12/1/83 -

NDE; hydrostatic tests; Potential problem: Need 1/16/84.

fabrication process; supports to assure all water

installation; welding checks; removed from components storage of batteries; pumps after hydro test, and heat exchangers.

84-01 1/17-2/21/84 FSAR; post weld heat treat-Item: FSAR description

ment; storage; pipe instal-of spent fuel racks lation record review.

different from items being fabricated.

84-02 2/6-10/84 Support welding; drawing None.

control.

84-03 2/22-3/23/84 10 CFR 50.55(e) followup; Violations: Exciter

hydrostatic tests; fabrica-control panel wiring

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tion processes; installation not in accordance with of supports; electrical panel specifications (Level and cable installation; IV).

QC performing radiography; construction inspection using a startup testing, procedure which in-accurately descibed acceptance criteria (Level IV).

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~ Inspection Dates / Number Inspection Enforcement Actions /

~ Number of Inspectors Areas Noteworthy Findings 84-04 4/2-5/84 Safety-related electrical None.

equipment installation; elec-trical separation program.

84-05 4/16-5/25/84 Design and inspection of Allegation not sub-

Category 2 components; Alle-stantiated.

gation RI-84-A-43.

84-06 SALP Report.

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84-07 6/1-7/23/84 Allegation RI-83-A-88; 10 Allegation not sub-

CFR 50.55(e) followup; cable stantiated.

separation; constructability Concern: Turnover of review team.

service water system with large number of items with construction complete. DLC system walkdowns without pro-cedure.

84-08

'7/16-20/84 Installation and termination Violation: Failure to

of instrument cables.

follow installation procedure (Level V).

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84-09 7/24-8/24/84 10 CFR 50.55(e) followup;_

Violation: Protection

storage; reactor vessel in-of personnel air lock ternals, N&D dispositions; not provided to prevent fire protection; steam damage of sealing sur-

generator tube rolling faces or support of records.

doors to prevent sag-ging (Level IV).

Deviation: 4 failures to implement controls for cable tray overfill.

84-10 8/13-17/84 Installation of instrumen-Violation: Failure to

tation and electrical equip-seal electrical equip-ment storage.

ment in storage against dirt and dust.

84-11 9/4-7/84 HVAC electrical, piping, and None.

I equipment support.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 84-12 9/10-14/84 Turnover portion of the QA Violation: Walkdown

program for preoperational group personnel not testing.

certified as qualified for their assignments (Level V).

84-13 9/10-14/84 Post weld heat treatment; None.

welds and welding; welder performance qualification; filler metal control.

84-14 8/24-10/5/84 10 CFR 50.55(e) followup; Concern: Numerous pip-

QC reinspection program of ing and HVAC supports supports, electrical cable; fail to meet current CRNs; engineering confirma-drawings.

NRC concerns tion program; drawing con-regarding QC inspector trol; seismic and environ-performance and effec-mental qualification.

tiveness of QC super-vision; quality of construction work pre-sented for QC inspec-tion.

84-15 9/24-10/19/84 Independent measurements in-None.

spection (NDE van) of safety-related selected piping, structural and support weld-ments to ASME and AWS code.

84-16 10/9-11/19/84 Storage of components; con-None.

struction of spent fuel and refueling cavity liner; electrical and instrument tube support installation; repair of MSIV, post weld heat treatment; reactor upper internals, N&D dis-positions.

84-17 10/29-11/1/84 Safety-related electric None.

equipment installation; color separation progra..

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 84-18 11/20/84 -

Storage of RCS components,

_ Violation: RCS piping 1/2/85 fuel pool coolers and bat-and components not

teries; installation of properly sealed to strut pipe supports, protect from exposure to environment and airborne contamirants (Level IV).

Concern: Weakness of maintenance program for installed plant equipment.

84-19 12/17-19/84 Safety-related electrical None.

I cable and equipment instal-lation.

85-01 1/7-11/85 Preoperational test and pre-None.

operational preparedness in-spection program.

85-02 1/21-25/85 SIS piping; pipe supports; Violations: Failure

RV internals; preservice in-to issue controlling spection.

documents for valve disassembly (Level IV).

Penetrant indication on RPV internals assembly (Level V).

85-03 1/2-2/1/85 Storage of components; in-None.

stallation of pipe supports; Comment:

Good control polar crane maintenance; found in weld electrode weld material control and control program.

certification; welding and inspection procedures.

85-04 1/28-2/1/85 Safety-related instrument Violations: Failure

components and systems.

to include separation as an attribute check in inspection program (level IV).

Failure to include design cri-teria in design docu-ment (Level V).

Fail-ure to follow proce-dures requiring inde-pendent supports for redundant instrument tubing (Level IV).

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 85-05 2/4-3/1/85 Control of hold tags, in-Violations: Hold / reject

spection disposition of tags not removed as electrical panel wiring required and work on separation; cable pull a component tagged as ticket control; pipe weld-HOLD (Level IV).

In-ing; installation of elec-spection disposition trical pull boxes.

and rework of elec-trical wiring without implementing QA program (Level IV). Unsatis-factory dispositioning of N&D (Level IV).

85-06 3/4-29/85 Pipe weld radiographs; None.

welder qualification; N&D reports.

85-07 3/18-29/85 Construction Team Inspection. Violations: Failure

to follow procedures

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in electrical con-struction (Level IV).

Failure to retrieve records in electrical construction interface (Level IV).

Numerous examples of failure to follow procedures in-volving lack of atten-tion to detail in pro-viding current adminis-trative information in documents (Level _V).

Concerns: Organiza-tional changes result--

ing in turnover of NCD Project Manager; lingering problems in engineering construc-tion interface.

85-08 4/14-19/85 Preoperational test program; None.

RCS hydrostatic test; test program QA/Q.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 85-09 4/15-5/14/85 Electrical cable pulling; None.

rebar cadweld; instrumenta-tion welding; welder quali-fication; N&D dispositions; excessive feedwater transient analysis review.

85-10 4/29-5/3/85 Safety-related electrical /

None.

instrument installation.

85-11 5/13-17/85 Environmental monitoring None.

program.

85-12 5/13-17/85 Safety-related mechanical None.

equipment installation.

85-13 5/23-6/28/85-10 CFR 50.55(e) followup; Violation: Failure to

seismic design; piping sup-meet procedure require-ports; rigid way struts; re-ments (Level-IV).

work of components; N&D dis-position.

Deviation: Failure to meet Reg Guide 1.29.

Concern: Control of rework and/or dis-assembly of installed components.

85-14 6/24-28/85 Preservice inspection pro-Violation: Failure to

gram, provide required clear-

.ance for welds ISI (Level V).

85-15 7/8-12/85 Review of previous elect-None.

I trical area findings.

85-16 7/1-8/5/85 Piping supports; instrumen-Violation: Lack of

tation tubing installation; corrective action on material and equipment con-N&D reports (Level IV).

trol; test of station bat-teries; 5 KV cable termina-tion.

85-17 Not Used.

85-18 8/12-16/85 Preoperational testing QA None.

progra e

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 85-19 8/6-9/16/85

_ Pipe supports; rework on Concern: Numerous systems turned over to start problems in methods up group; eddy current test used to tighten and of steam generator tubes.

lock nuts on pipe clamps and supports.

85-20 8/26-30/85 Containment building exterior None.

I wall concrete closure; IE Bulletin 79-02; settlement monitoring.

85-21 9/17-10/22/85 HVAC supports; flex conduit Violation: Failure of

and condulet installation; a QC inspector to per-weld material control; con-form adequate specific crete placement in contain-inspection of two HVAC ment building exterior wall.

supports (Level IV).

85-22

.9/23-27/85 Preventive maintenance pro-None.

I gram for emergency diesel generators.

85-23.

10/28-11/1/85 Instrument and electrical Violation: Failure to.

equipment.

incorporate instrument tube slope requirements in design drawings re-leased for construction (Level IV).

85-24 10/21-25/85 Structural, piping, and None.

electrical supports.

'85-25 10/23-12/2/85 Electrical installations; Violation: Conflicting

monorail systems; environ-information on two de-mental _ qualification; elec-sign documents result-trical rework control; main ing in use of wrong steam piping field welds; type terminal block ISI procedures.

for feewater isolation valve (Level IV).

Deviation: Failure to implement Reg Guid 1.29 requirements pertaining to seismic design and construction of non-safety-related systems such as monorails whose failure could affect safety-related systems.

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Inspection Dates / Number Inspection Enforcement Actions /

Number lof Inspectors Areas-Noteworthy Findings 85-26 12/3/85 -

Limitorque operators; equip-- Concern: Adequacy of 1/6/86 ment layup; QA/QC program; QC inspections on sys-

main steam piping to auxili-tems turned over to ary feedwater turbine; pre-DLC Startup Group.

service examinations; fire protection supports.

86-01 1/6-30/86 Initial test program open Concern: Verification

items of BV-2 SER (NUREG-of system restoration 1057); RCS hydrostatic test; during preoperational RPS and EDG testing.

testing and use of temporary procedures.

-86-02 1/6-2/10/86 Environmental qualification; Concerns: Control of

flexible conduit installa -

tools and equipment, tion; cleanliness controls test control and over-during flushing; pipe sup-all reactor vessel port clearance measurements; cleanliness control; steam generator shot peening; installation of un-reviews of engineering dis-qualified electrical positions.

connectors; installa-tion problems with flexible conduit in-volving disengaged or loose couplings.

86-03 1/27-2/7/86 Instrument and electrical None.

equipment.

86-04 2/1-28/86 Preoperational program im-None.

plementation; EDG qualifica-tion and proof testing; re-circulation spray and quench spray system preoperational tests.

86-05 2/24-28/86 Preservice inspection acti-None.

vities.

-86-06 3/1-31/86 Preoperational program ir-None.

plementation; containment integrated leak rate proce-dures; recirculation and quench spray system pre-operational test procedure e

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Inspection Dates / Number Inspection Enforcement Actions /-

Number of Inspectors Areas Noteworthy Findings 86-07 4/1-5/9/86 Preoperational program im-Concerns: RCS and CVCS

plementation; RCS cold hydro-cleanliness leading status test; EDG and high to sheet metal intro-head safety injection pump duction into RCP 21C proof test; QC during test-suction; nozzle dam ing.

in primary system.

86-08 4/14-21/86 RCS hydrostatic test.

None.

86-09 Not Used.

86-10 4/2-6/86 Electrical systems and com-None.

I ponent installation.

86-11 5/19-22/86 Preoperational test program; None.

JTG approved preoperational test procedures; approved test results; QA/QC inter-face activities; indepen-dent review of design as-pects of auxiliary feed pump turbine steam supply line regarding water hammer.

86-12 5/10-6/13/86 Preoperational program im-None.

plementation; RCS hydro test evaluation and system restor-ation; EDG exhaust hood fail-ures.

86-13 6/9-20/86 Mobile NDE laboratory in-Violations: Unaccept-

spection of structrual sup-able indication in base ports, fuel racks and pre-metal (Level IV).

service weldments.

Liquid penetrant in-dications in weldments (Level IV).

86-14 6/17-20/86 Nonradiological chemistry None.

programs.

86-15 6/14-7/21/86 Preoperational program im-None.

plementation; AFW pumps Phase 1 testing; battery Phase 2 testing; electrical separa-tion program :O

s

Inspection Dates / Number Inspeution Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 86-16 6/17-20/86 Nuclear material control and None.

I accounting.

86-17 6/2-6/86 Technical Assurance Audit None.

Program inspection.

86-18 7/7-11/86 JTG preoperational test pro-None.

cedures; JTG-approved test results of cold hydros; QA/QC interface; manual and motor operated valve and SFP bridge hoists and perform Phase 1 test results.

86-19 7/14-18/86 Reactor vessel installation None.

I records; installation modifi-cation and QC of safety-related systems.

86-20 7/21-25/86 JTG-approved preoperational None.

I procedures; containment in-strument air compressor test; QA/QC interface; human error deficiencies; motor operated valves Phase 1 test results.

86-21 8/25-10/3/86 Preoperational program im-Violation: Controlled

plementation; new fuel re-area barrier degraded ceipt.

(Level V).

86-22 8/18-22/86 Preoperational test program; None.

.QA/QC interface; independent

>

review and inspection of 8 temporary strainers.

86-23 7/28-30, 8/4, Technical Aassurance Audit None.

5/86 Program inspection.

86-24 9/2-4/86 Operations, maintenance, and None.

QA.

86-25 9/2-5/86 JTG-approved test procedures None.

I and approved test results; QA interface; main steam isola-tion valves.

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 86-26 9/8-12/86 Preservice inspection pro-None.

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gram and results.

86-27 9/15-19/86 Preoperational test program; None.

MSIV Phase 1 tests.

l l

86-28 9/30-10/3/86 Preoperational test program; Violations: System l

witnessing of preoperational changes not properly

'

tests of CVCS, pressurizer reflected in preopera-level and protection channel tional tests (Level calibration.

IV).

Failure to assure that all system pre-requisites were satis-fied prior to testing (Level V).

86-29 9/29-10/3/86 Instrumentation and control Violation: Improper

and electrical systems and reporting per 10 CFR components.

50.55(e) (Level III).

86-30 9/29-10/3/86 Instrument and instrument None.

cable installation.

86-31 10/4-11/5/86 Fuel receipt; security, aux-Violation: Failure to

iliary feedwater system; provide appropriate emergency diesel generators; criteria to QC inspec-solid state protection sys-tors and failure to tem; RTDs; RCS; high energy verify conformance with line break in safeguards clearance requirements building on rigid sway struts.

86-32 10/20-24/86 Preoperational test program; Deviation: Not deter-

QA interface; test of un-mined, NPSH available

,

l coupled turbine; MSIV.

for recirculation l

system spray pumps.

86-33 10/20-24/86 MSIV operability; MSSV im-None.

proper ring settings.

86-34 10/20-24/86 Preoperational activities Concern: Administrative

related to radiation protec-weaknesses in RWPs and tion; receipt, handling, and vehicle survey records.

control of new fuel.

86-35 None.

_ _ _ _ _ _ _

O O

Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 86-36 11/17-21/86 Preoperational testing QA None.

program.

86-37 10/20-24/86 Preservice inspection acti-None.

I tivies.

86-38 11/3-7/86 Preoperational test program; None.

procedure review; test wit-nessing; test results review; QA interface; EDG record re-view and inspection.

86-39 11/3-30/86 Fuel receipt; hot functional None.

testing; potential failure of multiple ECCS pumps; TMI Action Plan;-AFW system test-ing; MSSV testing.

86-40-11/17-21/86 Preoperational test program; None.

hot functional tests; QA interface; latch release test of MSIV-A operator.

86-41 11/17-21/86-Installation / rework of elec-None.

I trical cable for separation; degraded grid voltage motor starting transients.

86-42 12/2-5/86 Procedure preparation and None.

staffing for operations; maintenance and IOL in preparation for OL.

86-45 12/8-12/86 Preoperational test program None.

for process monitoring and radioactive waste systems; chemistry and effluent controls.

86-46 12/8-11/86 Electrical splices and ter-Violation: Failure to mination using heat shrink follow procedures re-tubing.

quiring deburring of sharp edges in contact with safety-related cable (Level IV).

'o.

.

Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 87-01 1/5-9/87-Procedure preparation, staff-None.

ing and implementation for operations, maintenance, and I&C, in preparation for OL.

87-02 1/17-2/28/87 Preoperational test program Violation: Failure to

implementation, EDG sequence include appropriate start testing, TMI Action criteria for inspection Plan requirements, charging of HVAC equipment sup-pump test deficiencies, reac ports (Level IV).

tor trip system, reactor ves-sel pressure transient protec-tion, CO actuation of fire

dampers, HVAC' seismic sup-ports, containment integrity.

87-03 1/12-16/87 QA program; receipt inspec-None.

tion, storage and handling, design change and modifica-tions; onsite safety commit-tee, non-licensed training program.

87-04 1/12-16/87 Preoperational test proce-None.

dure review, initial startup testing program status, QA/QC interface with preoperational testing.

87-05 1/26-30/87 Security Department Training None

Program.

87-06 1/26-3/30/87 Operator Licensing Examina-None.

tions.

87-07 Cancelled 87-08 1/3/87 Report of meeting regarding NA Operations Training Program.

87-09 2/10-13/87 Radiological controls pre-Nene.

operational activitie e.

t

Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors Areas Noteworthy Findings 87-10 2/2-13/87 Preoperational test witness-None.

ing, review of operating pro-cedures in preparation for plant operation, QA/QC inter-face with preoperational testing activities.

87-11 2/3-6/87 Fire protection program, None.

procurement / installation procedure, QA combustible material control / hazard reduction program, opera-bility and maintenance of fire protection system.

87-12 2/9-14/87.

Preoperational containment None.

structural acceptance test and containment integrated leak rate test preliminary results evaluation.

87-13 2/17-19/87 Radiography of regenerative None.

heat exchanger welds and preservice inspection iden-tified deficiencies.

87-14 3/2-6/87 Emergency Preparedness Im-None.

plementation Appraisal 87-15 2/23-27/87 Document control, records None.

I management.

87-16 3/16-20/87 TMI Action Plan status and None.

Emergency Operating Proce-dures.

87-17 3/9-15/87 Fire Protection program com-Protection of cable pliance with 10 CFR 50 Ap-room cable tray sup-pendix R and Generic Letter ports is unresolved.

86-10.

87-18 3/1-4/5/87 Preoperational test program, Violations: Inadequate

TMI Action Plan implementa-design control (Level tion, containment surveys V); Inadequate accept-screen installation; control tance criteria speci-room temporary wall removal, fied for cable tray HVAC controls, cable tray installation (Level inspection.

IV).

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Inspection Dates / Number Inspection Enforcement Actions /

Number-of Inspectors Areas Noteworthy Findings 87-19 3/9-13/87 Preoperational test program, None.

test witnessing, test re-port review, QA interface.

87-20 3/16-27/87 Regional As-Built Team In-Violations: Failure

spection, to implement QC pro-cedures affecting safety related inspec-tions (Level V); Safety related electical equipment was found not to be identified

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as committed in FSAR (Level V).

87-21 3/9-13/87 Report Pending 87-22 3/16-20/87 QA programs for maintenance, None.

design change and modifica-tions, test and experiment control, measuring and test equipment control, procure-ment control, offsite review committee operational safety.

87-23 3/30-4/10/87

. Report Pending 87-24 3/23-27/87 Report Pending 87-25

_4/6-10/87 Report Pending-87-26 3/30-4/3/87 Report Pending 87-27 3/30-4/3/87 Report Pending 87-28 3/30-4/3/87 Report Pending 87-29 4/6-24/87 Report Pending 87-30 4/6-10/87 Report Pending 87-31 4/6-17/87 Report Pending 87-32 4/6-15/87 Report Pending 87-33 4/21-24/87 Report Pending

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Inspection Dates / Number Inspection Enforcement Actions /

Number of Inspectors.

Areas Noteworthy Findings 87-34 3/30-4/10/87 Technical Specifications As-None.

Built Inspection.

87-35-4/3-5/31/87 Inspection In Progress 87-36 4/20-24/87 Report Pending 87-37 4/20-5/1/87 Report Pending-87-38 5/11-15/87 Report Pending 87-39 5/4-8/87 Report Pending

,

.