IR 05000334/2007002

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IR 05000334-07-002 and 05000412-07-002, on 01/01/07 - 03/31/07, Beaver Valley, Units 1 and 2, Integrated Inspection Report
ML071290194
Person / Time
Site: Beaver Valley  FirstEnergy icon.png
Issue date: 05/09/2007
From: Bellamy R
NRC/RGN-I/DRP/PB6
To: Lash J
FirstEnergy Nuclear Operating Co
BELLAMY RR
References
IR-07-002
Download: ML071290194 (42)


Text

SUBJECT:

BEAVER VALLEY POWER STATION - NRC INTEGRATED INSPECTION REPORT 05000334/2007002 AND 05000412/2007002

Dear Mr. Lash:

On March 31, 2007, the United States Nuclear Regulatory Commission (NRC) completed an inspection at your Beaver Valley Power Station Units 1 and 2. The enclosed integrated inspection report documents the inspection findings, which were discussed on April 13, 2007, with you and other members of your staff.

The inspection examined activities conducted under your license as they relate to safety and compliance with the Commissions rules and regulations and with the conditions of your license.

The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel.

Based on the results of this inspection, this report documents one (1) NRC-identified finding and one (1) self-revealing finding of very low safety significance (Green). These findings were determined to involve a violation of NRC requirements. However, because of the very low safety significance and because the issues have been entered in the corrective action program, the NRC is treating the findings as non-cited violations (NCVs) consistent with Section VI.A.1 of the NRC Enforcement Policy. If you contest any of the findings in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator Region I; the Director, Office of Enforcement, United States Nuclear Regulatory Commission, Washington, DC 20555-0001; and the NRC Resident Inspector at Beaver Valley.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter, and its enclosures, and your response (if any) will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRCs document system (ADAMS). ADAMS is accessible from the NRC Website at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). We appreciate your cooperation. Please contact me at 610-337-5200 if you have any questions regarding this letter.

Sincerely,

/RA/

Ronald R. Bellamy, Ph.D., Chief Reactor Projects Branch 6 Division of Reactor Projects Docket Nos.: 50-334, 50-412 License Nos: DPR-66, NPF-73

Enclosures:

Inspection Report 05000334/2007002; 05000412/2007002 w/Attachment: Supplemental Information

REGION I==

Docket Nos. 50-334, 50-412 License Nos. DPR-66, NPF-73 Report Nos. 05000334/2007002 and 05000412/2007002 Licensee: FirstEnergy Nuclear Operating Company (FENOC)

Facility: Beaver Valley Power Station, Units 1 and 2 Location: Post Office Box 4 Shippingport, PA 15077 Dates: January 01, 2007 through March 31, 2007 Inspectors: P. Cataldo, Senior Resident Inspector D. Werkheiser, Resident Inspector N. Perry, Senior Emergency Response Coordinator T. Mozlak, Health Physicist Approved by: R. Bellamy, Ph.D., Chief Reactor Projects Branch 6 Division of Reactor Projects i Enclosure

TABLE of

SUMMARY OF FINDINGS

IR 05000334/2007002, IR 05000412/2007002; 01/01/2007 - 03/31/2007; Beaver Valley Power

Station, Units 1 & 2; Flood Protection Measures; Operability Determinations.

The report covered a 3-month period of inspection by resident inspectors, regional reactor inspectors, and a regional health physics inspector. Two Green non-cited violations (NCV)were identified. The significance of most findings is indicated by their color (Green, White,

Yellow, Red) using Inspection Manual Chapter (IMC) 0609, Significance Determination Process (SDP). Findings for which the SDP does not apply may be Green or be assigned a severity level after NRC management review. The NRCs program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, Reactor Oversight Process, Revision 3 dated July 2000.

NRC-Identified and Self-Revealing Findings

Cornerstone: Mitigating Systems

Green.

The inspectors identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion XVI, for inadequate and untimely corrective actions regarding deficiencies in a safety-related river water valve pit at Unit 1. Specifically, the NRC identified that FENOC had performed inadequate inspections of the valve pit in February 2006, as evidenced by a recent inspection that revealed an unsealed penetration between two halves of the pit that contain the A and B headers of the river water system. FENOC subsequently utilized the corrective action program, inspected the valve pit, identified additional deficiencies, and aggressively evaluated and dispositioned specific deficiencies based on significance.

The inspectors determined that this finding is more than minor because it impacted the external factors attribute regarding the availability and reliability of the river water system, and the capability to respond to initiating events and prevent undesirable consequences. The inspectors determined that this finding is of very low safety significance, because there was no loss of system or overall function due to the remaining mitigating equipment capability. This finding has a cross-cutting aspect in the area of problem identification and resolution, in that FENOC did not properly identify quality issues completely, accurately, and in a timely manner commensurate with their safety significance, when deficiencies in the valve pit were not identified in a February 2006 inspection P.1(a). (Section 1R06)

Green.

A self-revealing, Non-Cited Violation of 10 CFR 50, Appendix B, Criterion V, was identified in that the licensee failed to properly implement and control chemical additions to the Unit 2 Steam Generators, which resulted in a valve being out of its normal alignment for approximately 71 days. Subsequently, borated water interacted with the Auxiliary Feedwater System in such a way that ultimately caused the blockage of the B motor-driven auxiliary feedwater pump packing leakoff reservoir drain, water to back up and enter the forced lubrication iii system of the pump, and result in extended periods of inoperability. FENOC subsequently utilized the corrective action program and performed a root cause evaluation, evaluated appropriate human performance and organizational contributors, and initiated physical repairs and procedure revisions to prevent recurrence.

The inspectors determined that this finding is more than minor because it affected the equipment performance attribute of the associated Mitigating Systems cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences (i.e., core damage). The inspectors determined that this finding is of very low safety significance, because there was no overall loss of system function due to system redundancy, and that after analysis, the pump would have been able to perform its required safety function for the applicable mission time during design basis events. This finding has a cross-cutting aspect in the area of human performance, because FENOC failed to ensure appropriate coordination of work activities during steam generator chemical additions, which resulted in a loss of configuration control that degraded a safety-related Auxilary Feedwater pump for an extended period of time [H.3.(b)]. (Section 1R15)

Licensee-Identified Violations

None.

iv

REPORT DETAILS

Summary of Plant Status:

Unit 1 began the inspection period at 100 percent power. On February 23, the unit was down-powered to 80 percent for planned condenser waterbox cleaning and returned to full power on February 25. Other waterbox box cleaning activities occurred during the periods March 2 through 6 and March 23 through 29. Following waterbox cleaning on March 7, the unit implemented a 5 percent power uprate and reached the full uprated power level on March 9 (Section 4OA5). The unit remained at the new 100 percent power level for the remainder of the inspection period.

Unit 2 began the inspection period at 100 percent power. On February 17, the unit down-powered to 98 percent to perform turbine valve testing and returned to full power the same day. On March 9 through 11 and March 16 through 18, the unit was down-powered to 85 percent for planned condenser waterbox cleaning. On March 13, control issues were observed regarding turbine governor valve number 4 (GV-4) and the unit was down-powered to 98 percent to transition from partial-arc to full-arc turbine governor scheme (Section 4OA3) and remained at 98 percent for the remainder of the inspection period.

REACTOR SAFETY

Cornerstone: Initiating Events, Mitigating Systems, Barrier Integrity

1R01 Adverse Weather Protection (71111.01 - 1 system sample)

System Inspection

a. Inspection Scope

The inspectors reviewed the readiness of the Unit 1 auxiliary river water system at the alternate intake structure for extreme weather conditions; specifically, cold weather, high winds, and other relevant severe weather events. The inspection verified that the indicated equipment, its instrumentation, and supporting structures were configured in accordance with FENOCs procedures and that adequate controls were in place to ensure functionality of the system. The inspectors reviewed licensee procedures and walked down the system. Documents reviewed during the inspection are listed in the

.

b. Findings

No findings of significance were identified.

1R04 Equipment Alignment

.1 Partial System Walkdowns

a. Inspection Scope

The inspectors performed three partial equipment alignment inspections during conditions of increased safety significance, including when redundant equipment was unavailable during maintenance or adverse conditions. The partial alignment inspections were also completed after equipment was recently returned to service after significant maintenance. The inspectors performed partial walkdowns of the following systems, including associated electrical distribution components and control room panels, to verify the equipment was aligned to perform its intended safety functions:

  • Unit 1 B Solid State Protection System (SSPS) during A SSPS testing on March 8, 2007;
  • Unit 2, Carbon Dioxide (CO2) Fire Suppression System 2 during CO2 impairments, on March 15, 2007; and
  • Unit 2 vital battery and DC electrical distribution during change-out of 2-2 Battery Breaker, on March 22, 2007.

b. Findings

No findings of significance were identified.

.2 Complete System Walkdown

a. Inspection Scope

The inspectors completed a detailed review of the alignment and condition of the Unit 1 A Component Cooling Water (CCP) System. The inspectors conducted a walkdown of the system to verify that the critical portions, such as valve positions, switches, and breakers, were correctly aligned in accordance with procedures, and to identify any discrepancies that may have had an effect on operability.

The inspectors also reviewed outstanding maintenance work orders to verify that the deficiencies did not significantly affect the CCP system function. In addition, the inspectors discussed system health with the system engineer and reviewed the condition report database to verify that equipment alignment problems were being identified and appropriately resolved. Documents reviewed during the inspection are listed in the Attachment:

  • Unit 1 Component Cooling Water System, on March 16, 2007

b. Findings

No findings of significance were identified.

1R05 Fire Protection

.1 Quarterly Sample Review

a. Inspection Scope

The inspectors reviewed the conditions of the fire areas listed below, to verify compliance with criteria in Administrative Procedure 1/2-ADM-1900, Fire Protection, Rev. 13. This review included FENOCs control of transient combustibles and ignition sources; material condition of fire protection equipment including fire detection systems, water-based fire suppression systems, gaseous fire suppression systems, manual firefighting equipment and capability, passive fire protection features, and the adequacy of compensatory measures for any fire protection impairments. Documents reviewed are listed in the Attachment:

  • Unit 1 Auxiliary Building Component Cooling Pump Area (Fire Area PA-1E);
  • Unit 1 Pipe Tunnel (Fire Area PT-1);
  • Unit 2 Safeguards Area - North, (Fire Area SG-1N);
  • Unit 2 Safeguards Area - South, (Fire Area SG-1S);
  • Unit 2 Auxiliary Building General Area Elevations (Fire Area PA-3);
  • Unit 2 Cable Vault and Rod Control East (Fire Area CV-2);
  • Unit 2 Emergency Switchgear Ventilation Room (Fire Area CV-4); and
  • Unit 2 Battery Room 2-2 (Fire Area SB-8).

b. Findings

No findings of significance were identified.

1R06 Flood Protection Measures

External Flooding Inspection (1 sample)

a. Inspection Scope

The inspectors evaluated FENOCs preparation and protection from the effects of external flooding conditions for Unit 1 and Unit 2. This evaluation included a review of the Updated Final Safety Analysis Report (UFSAR) and applicable flood-related procedures to determine the readiness of protection for applicable safety-related structures, systems, and components. The inspectors performed walkdowns of the Unit 1 and Unit 2 external structures to verify the adequacy of protection from the most probable flood, as well as actions to address seasonal Ohio River water levels that could potentially impact safety-related equipment. Specifically, the inspectors reviewed licensee actions on multiple occasions following entry into the abnormal operating procedure (AOP) 1/2OM-53C.4A.75.2, Acts of Nature - Flood, Rev. 22, which included backwash of river water strainers that supply cooling to the Unit 1 safety-related charging pumps. Additionally, the inspectors reviewed recent FENOC inspection results, including flood barrier inspections, and verified that previously identified deficiencies had been entered into the corrective action program for resolution.

Documents reviewed during the inspection are listed in the Attachment.

b. Findings

Introduction.

A Green, NRC-identified Non-Cited Violation was identified for failure to perform adequate and timely inspections of a Unit 1 safety-related, river water system valve pit, thus failing to identify and correct a condition adverse to quality.

Description.

In February 2006, Beaver Valley conducted inspections of the Unit 1 river water system valve pit after the NRC identified that this structure was not scoped into the licensees maintenance rule monitoring program. This resulted in NCV 05000334/2006002-01, detailed in NRC inspection report 2006-002. This inspection had concluded there were no deficiencies and no penetrations between the two halves of the valve pit, and essentially mitigated the potential regulatory significance of the condition. During a February 2007 inspection of the Unit 1 river water system valve pit, the licensee identified an unsealed penetration between the two halves of the pit that contain the A and B headers of the river water system. The NRC informed licensee staff and management that this condition was contrary to the February 2006 licensee inspection. Thus, the licensee missed an opportunity to identify and correct a long standing material deficiency which impacts the ability of the system to perform its required safety function as described in the UFSAR.

The licensee subsequently completed inspections of the valve pit, completed engineering evaluations to address structural issues associated with the wall that separates the two halves of the valve pit, and concluded that groundwater or river water system leakage would not impact the ability of the both the auxiliary and river water systems from performing their intended safety function. The licensee captured issues associated with this valve pit in the corrective action program for resolution, under condition reports (CR) 07-15302 and 07-15303.

Analysis.

The failure to perform adequate and timely corrective actions was determined to be a performance deficiency. The finding was more than minor, because it was associated with the external factors attribute of the mitigating systems cornerstone, and affected the availability and reliability of the river water system, and the capability to respond to initiating events and prevent undesirable consequences. The potential existed for the river water system to be unable to perform its required safety function for approximately one year. The significance of this finding was evaluated using Appendix A, of the NRCs Significance Determination Process (Manual Chapter 0609). The inspectors determined that this finding was of very low safety significance (Green),because while there was degradation of a valve pit designed to mitigate the effects of flooding, there was no loss of system or overall function, due to the remaining mitigation capability of the system.

This finding has a cross-cutting aspect in the area of problem identification and resolution, in that FENOC did not properly identify quality issues completely, accurately, and in a timely manner commensurate with their safety significance, when deficiencies in the valve pit were not identified in a February 2006 inspection P.1(a).

Enforcement.

10 CFR 50, Appendix B, Criterion XVI, Corrective Actions, requires in part, that conditions adverse to quality are identified and corrected, commensurate with their safety significance. Contrary to these requirements, the licensee failed to perform timely and effective corrective actions to identify unsealed penetrations and other deficiencies, and correct them in a timely manner. Because this deficiency was considered of very low safety significance, and was entered into the corrective action program for resolution as CR 07-15503 and 15504, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy:

NCV 05000334/2007002-01, Failure to effect timely and adequate corrective actions related to deficiencies in a safety-related river water valve pit.

1R11 Licensed Operator Requalification Program

.1 Resident Inspector Quarterly Review

a. Inspection Scope

The inspectors observed Unit 1 licensed operator simulator training, which highlighted plant transients, on February 8, 2007. The inspectors evaluated licensed operator performance regarding command and control, implementation of normal, annunciator response, abnormal, and emergency operating procedures, communications, technical specification review and compliance, and emergency plan implementation. The inspectors evaluated the licensee training personnel to verify that

(1) deficiencies in operator performance were identified,
(2) conditions adverse to quality were entered into the corrective action program for resolution, and
(3) applicable training objectives had been achieved. Documents reviewed during the inspection are listed in the Attachment.

b. Findings

No findings of significance were identified.

1R12 Maintenance Rule Implementation

Routine Maintenance Effectiveness Inspection (71111.12Q - 2 samples)

a. Inspection Scope

The inspectors evaluated Maintenance Rule (MR) implementation for the issues listed below. The inspectors evaluated specific attributes, such as MR scoping, characterization of failed structures, systems, and components (SSCs), MR risk characterization of SSCs, and SSC performance criteria and goals. The inspectors verified that the issues were addressed consistent with 10 CFR 50.65 and the licensees program for MR implementation. For the selected issues, the inspectors evaluated whether performance was properly dispositioned for MR category (a)(1) and (a)(2) performance monitoring. MR System Basis Documents (Unit 2 System 30, Rev. 5) was also reviewed, as appropriate.

  • Condition Report 07-15668, SG Blowdown Rad Monitor Removed from Service for Excessive Amount of Time

b. Findings

No findings of significance were identified.

1R13 Maintenance Risk Assessment and Emergent Work Control

a. Inspection Scope

The inspectors reviewed the scheduling and control of six activities, and evaluated the effect on overall plant risk. This review was conducted to ensure compliance with applicable criteria contained in 10 CFR 50.65(a)(4). Documents reviewed during the inspection are listed in the Attachment. The inspectors reviewed the planned or emergent work for the following activities:

  • On January 9 and 10, Unit 2 entered a planned yellow risk during performance of portions of 2OST-01.11B, Rev. 14, Safeguards Protection System Train A SIS Go-Test;
  • On January 11, Unit 1 entered a planned yellow risk during performance of 1MSP-1.04I, Rev. 34, Solid State Protection System Train A Bi-Monthly Test;
  • The inspectors reviewed condition report CR-07-13191 on January 26, which addressed a risk deviation between the stations Risk Management procedure (1/2-ADM-2033, Rev. 4) and the recently adopted FENOC Risk Determination procedure (NOP-OP-1007, Rev. 4) with regards to risk management during Solid State Protection System Testing;
  • On February 5, the inspectors assessed overall plant risk due to Unit 1 instrumentation and control re-scaling for extended power uprate (ECP 06-0371)and work week schedule impact;
  • On March 12, Unit 2 entered a planned yellow risk during combined activities regarding safety-bus motor control center component replacements and low head safety injection flow indicator calibration; and
  • On March 22, Unit 2 entered a planned yellow risk status due to the replacement of the 2-2 Battery Breaker. In addition, the licensee identified this evolution as an "Orange Risk Activity," which required additional controls in accordance with NOP-OP-1007, Rev. 4, "Risk Determination."

b. Findings

No findings of significance were identified.

1R15 Operability Evaluations

a. Inspection Scope

The inspectors evaluated the technical adequacy of selected operability determinations (OD), Basis for Continued Operations (BCO), or operability assessments, to verify that determinations of operability were justified, as appropriate. In addition, the inspectors verified that TS limiting conditions for operation (LCO) requirements and UFSAR design basis requirements were properly addressed. Documents reviewed are listed in the

. This inspection activity represents six samples of the following issues:

  • The inspectors evaluated licensee actions following the identification of high silt levels in the intake structure in January 2007. These silt levels were identified during intake bay cleaning activities and were documented in CR-07-12053, CR-07-13035, and CR-07-13112;
  • The inspectors evaluated the licensee's assessment of operability for the B motor-driven auxiliary feedwater (AFW) pump, as detailed in CR-07-12672, and CR-07-12720. This assessment was performed due to the identification of water in the lube oil reservoir and both the inboard and outboard bearing housings, on January 15, 2007;
  • The inspectors evaluated the licensee's response following the identification of a breaker component found on the floor and associated with a 480V Masterpact Breaker utilized at Unit 1. This component, a primary disconnect stab (one of nine) later identified to be from a non-safety-related bus feeder breaker that was installed in the plant, was detailed in CR-07-12790;
  • On January 18, the inspectors evaluated the licensee evaluation of issues identified during review of a 10CFR21 notification, documented in CR 07-13031, regarding Fairbanks Morse digital reference units (DRU). The DRU is a component of the installed Unit 2 emergency diesel engine 2301A control system;
  • The inspectors evaluated the licensees response to and assessment of operability of Unit 2 AFW carbon steel components due to boric acid found in the B motor-driven AFW pump seal leakoffs, as detailed in CR 07-13253. This assessment was performed due to the identification of an open chemical injection valve [2FWE-378] on January 23, 2007; and
  • The inspectors evaluated the licensees response to and assessment of steam leaking by residual heat release valve, 2SVS-HCV104, at Unit 2 as detailed in CR 07-16066 on March 13. This leak-by may impact off-site and control room doses during a design basis steam generator tube rupture (SGTR) event, due to an inability to isolate a faulted steam generator. The licensee quantified the leakage and determined that the leakage from the degraded condition of the valve was bounded by the analysis, such that it would still perform its intended function and not adversely impact dose limits.

b. Findings

Introduction.

A Green, self-revealing Non-Cited Violation of 10 CFR 50, Appendix B, Criterion V, was identified for failure to properly implement and control chemical additions to the Unit 2 Steam Generators, and resulted in a valve being out of its normal system alignment for approximately 71 days. As a result, it led to the unexpected inoperability of a safety-related auxiliary feedwater (AFW) pump for an extended period of time.

Description.

On January 13, 2007, a Unit 2 operator identified an abnormally full oil bubbler located on the Unit 2 B AFW pump, which subsequently led to the identification of water in the bearings and oil reservoir of the pump. The pump was subsequently flushed, and a successful operability run was later performed on January 15. (See Section 1R19)

A root cause investigation revealed that during the Unit 2 outage, on or about November 11, 2006, a valve that interfaces between the main feedwater (MFW) chemical addition system and the AFW system was opened, as required, during steam generator fill evolutions. This valve was identified to be open during the licensees root cause investigation. No procedure could be found that documented the valve manipulations; however, other indicators existed that supported the conclusion that the valve had been left out of its normal system alignment.

The valve being misaligned resulted in the exposure of the AFW system, and the B AFW pump in particular, to borated water during normal, secondary plant chemical additions over the course of a few months. Subsequently, packing gland leakoff with higher concentrations of boric acid, as well as normal corrosion products, blocked a leakoff reservoir drain. This, in turn, allowed water to be introduced into the bearing housings, and eventually, the main oil reservoir. This would challenge the ability of the B AFW pump to perform its safety function for its required design basis mission time.

As stated earlier, while no procedure could be found that documented the valve manipulations for the mispositioned valve, the inspectors noted that this valve needed to be opened to accomplish appropriate chemistry control during steam generator fill operations. The following observations and conclusions were made:

  • Valve FWE-378 was found OPEN by the root cause team approximately 71 days after it would have been opened to support secondary plant chemistry during steam generator fill operations while in the outage;
  • Boric acid deposits were identified on the inboard and outboard seal leakoff areas of the B AFW pump seal leakoffs on December 20, 2006 (CR-06-11653);
  • The identified issues regarding water in the oil of the B AFW pump on January 13, 2007;
Analysis.

The failure to properly implement and control chemical additions to the steam generators, resulting in a valve being out of normal system alignment for approximately 71 days, and ultimately leading to a degradation of a safety-related AFW pump, is considered a performance deficiency. The inspectors determined that the failure to properly implement and control chemical additions to the steam generator was more than minor, because if affected the equipment performance attribute of the associated Mitigating Systems cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences (i.e., core damage). The significance of this finding was evaluated using Appendix A, of the NRCs Significance Determination Process (Manual Chapter 0609).

The inspectors determined that this finding was of very low safety significance (Green),because there was no loss of function and the pump was inoperable for less than the TS LCO of 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />.

This finding has a cross-cutting aspect in the area of human performance, because FENOC failed to ensure appropriate coordination of work activities during steam generator chemical additions, and resulted in a loss of configuration control that degraded a safety-related AFW pump for an extended period of time [H.3.(b)].

Enforcement.

10 CFR 50, Appendix B, Criterion V, requires in part, that activities affecting quality shall be accomplished in accordance with appropriate procedures, and contain appropriate criteria to ensure satisfactory accomplishment. Contrary to these requirements, FENOC failed to ensure chemical addition activities were appropriately performed in accordance with approved procedures, which resulted in a valve being out of its normal alignment for approximately 71 days, and resulting in the unexpected inoperability of a safety-related auxiliary feedwater (AFW) pump for an extended period of time. Because this deficiency was considered of very low safety significance, and was entered into the corrective action program for resolution as CR 07-12720, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy: NCV 05000412/2007002-02, Failure to implement and control chemical addition activities results in a degraded auxiliary feedwater pump.

1R17 Permanent Plant Modifications

a. Inspection Scope

The inspectors evaluated the design basis impact of the modifications listed below.

The inspectors reviewed the adequacy of the associated 10 CFR 50.59 screening, verified that attributes and parameters within the design documentation were consistent with required licensing and design bases, as well as credited codes and standards, and walked down the systems to verify that changes described in the package were appropriately implemented. The inspectors also verified the post-modification testing was satisfactorily accomplished to ensure the system and components operated consistent with their intended safety function. Documents reviewed during the inspection are listed in the Attachment.

  • Unit 1 ECP 06-0212, related to the nuclear steam supply system (NSSS)instrumentation rescaling for the 2900 MWth Extended Power Uprate.
  • Unit 1 ECP 06-0371, related to the Instrumentation and Control rescaling for the 2900 MWth Extended Power Uprate.

b. Findings

No findings of significance were identified.

1R19 Post-Maintenance Testing

a. Inspection Scope

The inspectors reviewed the following activities to determine whether the post-maintenance tests (PMT) adequately demonstrated that the safety-related function of the equipment was satisfied given the scope of the work specified, and that operability of the system was restored. In addition, the inspectors evaluated the applicable acceptance criteria to verify consistency with the associated design and licensing bases, as well as TS requirements. The inspectors also verified that conditions adverse to quality were entered into the corrective action program for resolution. Documents reviewed during the inspection are listed in the Attachment. The following six maintenance activities and associated PMTs were evaluated:

  • 2OST-24.3, Rev. 34, "Motor Driven Auxiliary Feed Pump [2FWE*P23B] Test, conducted on January 15, following repair activities to remove water identified in the oil system;
  • WO 200250686 and 1MSP-6.39I, Rev. 10, T-RC-422 Delta T Tavg Protection Instrument Channel II Calibration on February 4, for issues identified concerning the overpower, delta temperature protection circuit, TI-RC-422B, set point documented in CR-07-13961, and issues identified during instrument rescaling activities to support Unit 1 power uprate;
  • 1-CAL-6-T408C, Rev. 19, Issue 4, T-1RC-408C, Rod Speed Control Calibration on February 4 and 5 after rod speeds were adjusted to support Unit 1 extended power uprate;
  • WO 2001889279 retests completed on February 24 following an extended maintenance outage of the Unit 2 A station air compressor; and
  • 1OST-7.6, Rev. 37, Centrifugal Charging Pump Test [1CH-P-1C], conducted on March 19 - 20, following maintenance activities on the Unit 1 high head safety injection pump. The maintenance activities and other documents are listed in

1.

b. Findings

No findings of significance were identified.

1R22 Surveillance Testing (71111.22 )

a. Inspection Scope

(4 Routine surveillances, 1 IST sample, 1 isolation valve sample)

The inspectors observed pre-job test briefings, observed selected test evolutions, and reviewed the following completed Operation Surveillance Test (OST) and Maintenance Surveillance (MSP) packages. The reviews verified that the equipment or systems were being tested as required by TS, the UFSAR, and procedural requirements. Documents reviewed are listed in the Attachment. The following six activities were reviewed:

  • 2OST-1.11B, Rev. 33, Safeguards Protection System Train A SIS Go Test performed on January 10 through January 18;
  • 1MSP-1.04-I, Rev. 33, Solid State Protection System Train A Bi-Monthly Test performed on January 11;
  • 2MSP-45.07-I, Rev. 1, 2ER-RRA Seismic Accelerographs (ETNA) Monthly Channel Check on January 17.;
  • 2-MSP-E-39-001, Rev. 17, Vital Bus Batteries, Test and Inspection for the 2-2 battery at Unit 2 on January 25;
  • 2OST-47.2, Rev. 31, Containment Penetration Verification for Unit 2 containment isolation valve, 2HVS-SOV114B, on February 12.

b. Findings

No findings of significance were identified.

1R23 Temporary Plant Modifications

a. Inspection Scope

The inspectors reviewed the following temporary modification (TMOD) based on risk significance. The TMOD and associated 10 CFR 50.59 screening were reviewed against the system design basis documentation, including the UFSAR and the TS. The inspectors verified the TMOD was implemented in accordance with Administrative (ADM) Procedure, 1/2-ADM-2028, Temporary Modifications, Rev. 6. Documents reviewed are listed in the Attachment.

  • TMOD 1-07-05, associated with temporary heating established in the auxiliary intake structure area near WR-P-9A pump discharge piping to 1RW-24 due to associated heat trace malfunctioning. Inspectors walked down the system to verify that the TMOD described was appropriately implemented, the safety function of the pump and valve would be maintained, and that auxiliary river water operability would not be challenged.

b. Findings

No findings of significance were identified.

Cornerstone: Emergency Preparedness [EP]

1EP2 Alert and Notification System (ANS) Evaluation (71114.02 - 1 Sample)

a. Inspection Scope

An onsite review was conducted to assess the maintenance and testing of FENOCs ANS. During this inspection, the inspector interviewed EP staff responsible for implementation of the ANS testing and maintenance. CRs pertaining to the ANS were reviewed for causes, trends, and corrective actions. The inspector further discussed with the licensee the ANS siren system and its performance over the last two years, and focused more in-depth on one siren which was out-of-service for an extended period.

The inspector reviewed the licensees procedures and the ANS design report to ensure compliance with those commitments for system maintenance and testing. Additionally, the inspector observed a silent test conducted on February 5. The inspection was conducted in accordance with NRC Inspection Procedure 71114, Attachment 2.

Planning standard, 10 CFR 50.47(b)(5) and the related requirements of 10 CFR 50, Appendix E were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP3 Emergency Response Organization (ERO) Staffing and Augmentation System (71114.03 - 1 Sample)

a. Inspection Scope

A review of Beaver Valleys ERO augmentation staffing requirements and the process for notifying the ERO was conducted. This was performed to ensure the readiness of key staff for responding to an event and to ensure timely facility activation. The inspector reviewed procedures and CRs associated with the ERO notification system and drills, and reviewed records from call-in drills. The inspector interviewed personnel responsible for testing the ERO augmentation process, and reviewed the Integrated Training System records for a sampling of ERO to ensure training and qualifications were up to date. The inspector reviewed procedures for ERO administration and training, and verified a sampling of ERO participated in exercises in 2005 and 2006.

The inspector also reviewed EP drill reports for 2005 and 2006, and verified that the EP department staff was receiving required training as specified in the Emergency Plan.

The inspection was conducted in accordance with NRC Inspection Procedure 71114,

3. Planning standard, 10 CFR 50.47(b)(2) and related requirements of

10 CFR 50 Appendix E were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP4 Emergency Action Level (EAL) and Emergency Plan Changes (71114.04 - 1 Sample)

a. Inspection Scope

Prior to this inspection, the NRC had received and acknowledged changes made to the Beaver Valley Emergency Plan and implementing procedures. The licensee developed these changes in accordance with 10 CFR 50.54(q), and determined that the changes did not result in a decrease in effectiveness to the Plan. The licensee also determined that the Plan continued to meet the requirements of 10 CFR 50.47(b) and Appendix E to 10 CFR 50. During this inspection, the inspector conducted a review of FENOCs 10 CFR 50.54(q) screenings for all the changes made to the EALs and a sampling of the changes made to the Plan during the past two years that could potentially result in a decrease in effectiveness. In particular, the inspector reviewed changes to the EPP-IPs, and the 50.54(q) screening and CRs for changes made regarding the need to estimate the anticipated duration of a radiation release. This review of the EAL and Plan changes did not constitute NRC approval of the changes and, as such, the changes remain subject to future NRC inspection. The inspection was conducted in accordance with NRC Inspection Procedure 71114, Attachment 4. The requirements in 10 CFR 50.54(q) were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP5 Correction of Emergency Preparedness Weaknesses (71114.05 - 1 Sample)

a. Inspection Scope

The inspector reviewed a sampling of self-assessments and Nuclear Oversight Assessment Reports to assess the licensees ability to evaluate their performance and programs. The inspector reviewed all CRs from 2005 and 2006 initiated by FENOC from drills, self-assessments and audits. This inspection was conducted in accordance with NRC Inspection Procedure 71114, Attachment 5. Planning standard, 10 CFR 50.47(b)(14) and the related requirements of 10 CFR 50 Appendix E were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP6 Drill Evaluation

a. Inspection Scope

The inspectors observed a Unit 2 licensed-operator evaluation conducted on March 23, 2007. Senior licensed-operator performance regarding event classifications was specifically evaluated. The inspector evaluated the simulator-based scenario that involved multiple, safety-related component failures and plant conditions that would have warranted emergency plan activation, emergency facility activation, and escalation to the event classification of Alert. The licensee planned to credit this evolution toward Emergency Preparedness Drill/Exercise Performance (DEP) Indicators, therefore, the inspectors reviewed the applicable event classifications to determine whether they were appropriately credited, and properly evaluated consistent with Nuclear Energy Institute (NEI) 99-02, Rev. 4, Regulatory Assessment Performance Indicator Guideline. The inspectors reviewed licensee evaluator worksheets regarding the performance indicator acceptability, and reviewed other crew and operator evaluations to ensure adverse conditions were appropriately entered into the Corrective Action Program. Other documents utilized in this inspection include the following:

  • 1/2-ADM-1111, NRC EPP Performance Indicator Instructions, Rev. 2;
  • EPP/I-1b, Recognition and Classification of Emergency Conditions, Rev. 10;
  • 1/2-EPP-I-3, Alert, Rev. 22; and
  • 1/2-EPP-IP-1.1.F01, Rev. 1, Initial Notification Form."

b. Findings

No findings of significance were identified.

RADIATION SAFETY

Cornerstone: Occupational Radiation Safety

2OS1 Access Control to Radiologically Significant Areas (71121.01 - 11 samples)

a. Inspection Scope

During the period January 29 through February 1, 2007, the inspector conducted the following activities to verify that the licensee was properly implementing physical, administrative, and engineering controls for access to locked high radiation areas, and other radiologically controlled areas during power operations. Implementation of these controls was reviewed against the criteria contained in 10 CFR 20, relevant TS and procedures. This inspection activity represents the completion of 11 samples relative to this inspection area.

Plant Walkdown and Radiation Work Permits (RWP) Reviews

  • The inspector toured accessible radiologically controlled areas in Units 1 and 2, and with the assistance of a radiation protection technician, performed independent radiation surveys of selected areas to confirm the accuracy of survey data, and the adequacy of postings.
  • The inspector identified the Unit 1 Decontamination Room as an area for inspection where radiologically significant work was being performed.

Specifically, sink drain piping was being replaced. The inspector reviewed the applicable RWP (107-1003) and the electronic dosimeter dose/dose rate setpoints, for the associated tasks, to determine if the radiological controls were acceptable and if the set points were consistent with plant policy.

  • There were no significant dose gradients requiring relocation of dosimetry for the radiologically significant job reviewed during this inspection.
  • There were no current radiation work permits for airborne radioactivity areas with the potential for individual worker internal exposures of > 50 mrem.
  • During 2006, there were no internal dose assessments for any actual internal exposures greater than 50 mrem cumulative effective dose equivalent (CEDE).

The inspector reviewed the CEDE dose assessments for the five highest internal exposures for 2006; no dose exceeded 10 mrem.

The inspector also reviewed Personnel Contamination Event (PCE) reports and reviewed the methodology for assessing the Shallow Dose Equivalent for the subject individuals.

Problem Identification and Resolution

  • A review of a licensee self-assessment, Integrated Performance Assessment (BV-SA-07-067), was conducted to determine if identified problems were entered into the corrective action program for resolution.
  • Fifteen CRs, associated with radiation protection access control, initiated between October 1, 2006 and January 29, 2007, were reviewed and discussed with the licensee staff to determine if the follow-up activities were being conducted in an effective and timely manner, commensurate with their safety significance.

High Radiation Area and Very High Radiation Area Controls

  • Changes made to high dose rate high radiation area and very high radiation area procedures, since the last inspection of this area, were reviewed and management of these changes was discussed with the Radiation Protection Manager.

Radiation Worker and Radiation Protection Technician Performance

  • Several radiologically-related condition reports (see Section 4OA2) were reviewed to evaluate if the incidents were caused by repetitive radiation worker errors and to determine if an observable pattern traceable to a similar cause was evident.
  • Radiation Protection Technicians were questioned regarding their knowledge of plant radiological conditions and associated controls.

b. Findings

No findings of significance were identified.

2OS2 ALARA Planning and Controls (71121.02 - 9 samples)

a. Inspection Scope

During the period January 29 through February 1, 2007, the inspector conducted the following activities to verify that the licensee was properly implementing operational, engineering, and administrative controls to maintain personnel exposure as low as is reasonably achievable (ALARA) for activities performed in 2006. Also reviewed were the dose controls for current activities and the forecasted dose for the fall 2007 Unit 1 outage. Implementation of these controls was reviewed against the criteria contained in 10 CFR 20, applicable industry standards, and procedures.

Radiological Work Planning

  • The inspector reviewed pertinent information regarding cumulative exposure history, current exposure trends, and ongoing activities to assess past (2006)outage site ALARA performance, current (2007) exposure trends, and the challenges for the fall 2007 Unit 1 outage.
  • The inspector reviewed the exposure status for tasks performed during the Unit 2 fall 2006 outage and compared actual exposure with forecasted estimates contained in ALARA reviews. Outage jobs reviewed included the sump modification (ALARA Plan 06-2-27), the pressurizer surge line weld overlay (ALARA Plan 06-2-51), pressurizer 780' weld overlay (ALARA Plan 06-2-43),reactor head inspection/repair (ALARA Plan 06-2-48), and outage scaffolding construction (ALARA Plan 06-2-22).
  • The inspector evaluated the departmental interfaces between radiation protection, operations, maintenance crafts, and engineering to identify missing ALARA program elements and interface problems. The evaluation was accomplished by reviewing outage Work-in-Progress and Post-Job ALARA reviews, Station ALARA Committee meeting minutes, and interviewing the station Radiation Protection Manager.

Verification of Dose Estimates

  • The inspector reviewed the assumptions and basis for the annual (2007) site collective exposure projections for site operations and for the fall Unit 1 refueling outage.
  • The inspector reviewed the licensees procedures associated with monitoring and re-evaluating dose estimates when the forecasted cumulative exposure for tasks was approached and the implementation of these procedures during the past Unit 2 fall outage. The inspector reviewed the dose records for the fifteen
(15) workers who received the highest doses for 2006 to confirm that no individual exceeded the regulatory annual limit.

Job Site Inspections

  • The inspector reviewed the ALARA controls contained in RWP 107-1003, Mechanical Routine Maintenance, and the associated Micro ALARA Planning Sheet for replacing decon sink drain line piping. No other jobs of radiological significance were being performed during the inspection.

Source Term Reduction and Control

  • The inspector reviewed the status and historical trends for the Unit 1 and Unit 2 source terms. Through review of survey maps and interviews with the Senior Nuclear Specialist-ALARA, the inspector evaluated recent source term measurements and control strategies. Specific strategies being employed included zinc addition (Unit 1), enhanced chemistry controls, system flushes, and temporary shielding.

Declared Pregnant Workers

  • The inspector reviewed the procedural controls for managing declared pregnant workers (DPW) and reviewed the exposure records for two DPWs who were employed during 2006.

Problem Identification and Resolution

  • The inspector reviewed elements of the licensees corrective action program related to implementing the ALARA program to determine if problems were being entered into the program for timely resolution. Eleven CRs related to dose/dose rate alarms, programmatic dose challenges, and the effectiveness in predicting and controlling worker dose were reviewed. Details of this review are contained in Section 4OA2 of this report.

b. Findings

No findings of significance were identified.

OTHER ACTIVITIES

[OA]

4OA1 Performance Indicator (PI) Verification

a. Inspection Scope

(71151- 7 samples total)

.1 Cornerstone: Emergency Preparedness (3 samples)

The inspector reviewed data for the EP PIs which are:

(1) Drill and Exercise Performance (DEP);
(2) ERO Drill Participation; and
(3) ANS Reliability. The inspector reviewed supporting documentation from drills and tests for 2005 and 2006, to verify the accuracy of the reported data. The review of these PIs was conducted in accordance with NRC Inspection Procedure 71151. The acceptance criteria used for the review were 10 CFR 50.9 and NEI 99-02, Revision 4, Regulatory Assessment Performance Indicator Guidelines.

.2 Cornerstone: Initiating Events (4 samples)

The inspectors sampled licensee submittals for two PIs listed below for Unit 1 and Unit 2. The inspectors reviewed portions of the operational logs and PI data developed from monthly operating reports, and discussed methods for compiling and reporting the PIs with cognizant engineering and licensing personnel. To verify the accuracy of the PI data reported during this period, PI definitions and guidance contained in Nuclear Energy Institute (NEI) 99-02, Regulatory Assessment Indicator Guideline, Revision 4, were used for each data element.

Unplanned Scrams per 7000 Critical Hours The inspectors reviewed the PIs for unplanned scrams per 7000 critical hours, to verify that scrams had been properly reported as specified in NEI 99-02, Rev. 4. The inspectors verified the accuracy of the reported data through reviews of Licensee Event Reports, monthly operating reports, plant operating logs, and additional records. The inspectors reviewed 12 months of data (January 2006 to December 2006) for unplanned scrams.

Scrams with Loss of Normal Heat Removal The inspectors reviewed the PIs for scrams with loss of normal heat sink to verify that scrams had been properly reported as specified in NEI 99-02, Rev. 4. The inspectors verified the accuracy of the reported data through reviews of Licensee Event Reports, monthly operating reports, plant operating logs, and additional records. The inspectors reviewed 12 quarters of data (January 2005 to December 2006) for scrams with loss of normal heat sink.

b. Findings

No findings of significance were identified.

4OA2 Problem Identification and Resolution (71152 - 2 samples total)

.1 Daily Review of Problem Identification and Resolution

a Inspection Scope As required by Inspection Procedure 71152, "Identification and Resolution of Problems,"

and to help identify repetitive equipment failures or specific human performance issues for followup, the inspectors performed a daily screening of items entered into FENOC's corrective action program. This review was accomplished by reviewing each CR, attending screening meetings, and accessing FENOC's computerized CR database.

b. Findings

No findings of significance were identified.

.2 Semi-Annual Trend Review (1 sample)

a. Inspection Scope

The inspectors reviewed site trending results for June through December 2006, to determine if trending was appropriately performed and evaluated by FENOC. This review covered the site trending program under FENOCs Integrated Performance Assessment (IPA) process, and included a sample of self-assessments from the several organizations at Beaver Valley, such as BV-SA-07-092, the BVPS Site Roll-Up Integrated Performance Assessment. This review verified that existing trends were

(1) appropriately captured and scoped by applicable departments,
(2) consistent with the inspectors assessment from the daily CR and inspection module reviews (Section 40A2.1 and

===.5 ), and

(3) not indicative of a more significant safety concern. Additionally,===

the inspectors verified the performance of site trending against NOP-LP-2001, Rev. 15, Condition Report Process, and NOBP-LP-2018, Rev. 02, Integrated Performance Assessment /Trending. The inspectors also reviewed quarterly Quality Assurance reports and issues captured in the Activity Tracking database to identify issues and trends to evaluate during the inspection.

b. Findings

No findings of significance were identified. However, the inspector identified a recurrent, adverse trend that involved instrument and control air system tubing deficiencies.

Specifically, FENOCs IPA from 2005, as identified in CR 05-05999, identified a number of issues associated with tubing that included, for example, air lines not properly installed and cross-threaded fasteners. Response strategy was to incorporate corrective actions into department Excellence Plans, as well as the corrective action program. The inspector identified several similar deficiencies, including incomplete ferrules (CR-06-9129), swagelok failure (CR-06-9101) and improperly made swagelok fitting (CR-06-9025). While the IPA process identified some of these issues under an area for improvement, FENOC lacked recognition that a continuing adverse trend existed and required additional scrutiny and assessment. Several plant processes were available to reasonably identify and correct plant processes such as IPAs, the corrective action program, management review of CRs (daily, following management meeting), internal experience, and oversight reports. In addition, the section performance rating was considered effective, with all attributes of the core indicators being identified as effective, which is inconsistent with a continuing adverse trend.

.3 Annual Sample Review

Safety Culture

a. Inspection Scope

The inspectors selected the annual Safety Culture Assessment and management assessment process for review. This review utilized guidance contained in NOBP-LP-2502, Safety Culture Monitoring, Rev. 2, and focused on the adequacy and appropriateness of corrective actions. The review utilized the annual Safety Culture Assessment report for 2006, dated February 2007, as well as a Nuclear Quality Assessment that addressed Safety Culture from a survey perspective. The inspectors also attended various discussions regarding the assessment process, and engaged site personnel regarding specific attributes or issues identified during the process.

b. Findings and Observations

No findings of significance were identified. The inspector noted negative trends present in several areas under safety culture were identified and being tracked for resolution in the corrective action program.

.4 Access Controls and ALARA Planning and Controls

a. Inspection Scope

The inspector reviewed 15 CRs related to access controls, 11 CRs related to ALARA, an Integrated Performance Assessment, and the minutes from 24 station ALARA committee meetings to evaluate the threshold for identifying, evaluating, and resolving problems in implementing radiological controls. This review was conducted against the criteria contained in 10 CFR 20, TSs, and the licensees procedures.

b. Findings

No findings of significance were identified.

.5 Inspection Module Problem Identification and Resolution (PI&R) Review

a. Inspection Scope

The inspectors reviewed various CRs associated with the inspection activities performed in accordance with the applicable inspection modules covered in this report.

b. Findings

No findings of significance were identified.

4OA3 Followup of Events and Notices of Enforcement Discretion (71153 - 5 samples total)

.1 Review of Licensee Event Reports (LERs) (2 samples)

(Closed) LER 05000412/2006-003-00. Scaffolding Adversely Impacts Main Steam Isolation Valves Closure Capability.

The inspectors reviewed the details of the scaffolding interference in the LER, which was identified by the licensee on October 1, 2006. The inspectors reviewed the corrective actions taken and planned by the licensee, reviewed the preliminary root cause evaluation, and verified that appropriate reportability criterion were implemented during the initial notification and followup LER. This issue was entered into FENOCs corrective action program as CR 06-7046. The inspector determined that no new findings of significance were identified and no additional violations of NRC requirements occurred, and this issue was previously dispositioned in NRC Inspection report 2006-05.

This LER is closed.

(Closed) LER 05000412/2006-003-01. Scaffolding Adversely Impacts Main Steam Isolation Valves Closure Capability.

The inspectors reviewed the supplement LER, which finalized the root cause and associated corrective actions to address the underlying issues that contributed to the scaffolding event. The inspector determined that no findings of significance were identified and no violations of NRC requirements occurred. This LER is closed.

.2 Review Personnel Performance during Non-Routine Operations (3 samples)

a. Inspection Scope

The inspectors reviewed 3 events that demonstrated personnel performance in coping with non-routine evolutions and transients. The inspectors observed operations in the control room and reviewed applicable operating and alarm response procedures, technical specifications, plant process computer indications, and control room shift logs to evaluate the adequacy of FENOC's response to these events. The inspectors also verified the events were entered into the corrective action program to resolve identified adverse conditions. Documents reviewed during the inspection are listed in the

.

  • Unit 1: Inspectors evaluated crew response after an unexpected field forcing alarm was received on the main generator on March 12. Momentary spikes in main generator voltage and reactive load were also noted, with no alarms received. The operators referenced the appropriate abnormal operating procedure, verified stable plant parameters, and contacted the grid local control center (LCC). The system operator at the LCC reported multiple breaker operations at the coal-fired station (Bruce Mansfield) located near Beaver Valley.

It was determined that Bruce Mansfield had lost a 345kV power line coincident with the observed field forcing alarm. The inspectors reviewed shift narrative logs, printouts and other documents, and interviewed plant employees. The event was entered into the corrective action program as CR 07-16068 and 16069.

  • Unit 2: On March 13, the inspectors evaluated control room response to a momentary overpower transient caused by an apparent loose connector associated with the main turbine governor valve number four (GV-4). After full power ascension from condenser water box cleaning, minor oscillations of GV-4 were observed and documented in the corrective action program (CR 07-16056).

The inspectors noted that the crew was appropriately briefed on contingency actions if oscillations degraded to the point of adversely affecting plant operations. During the investigation, an apparent loose coaxial connector was tightened and caused a slight change in GV-4 position. This resulted in a momentary overpower transient with reactor power peaking at 100.19 percent.

Operators in the control room observed the increasing power and appropriately reduced power below 100 percent. The inspectors interviewed plant personnel, reviewed shift narrative logs, printouts, and other documents. The inspectors verified that safety limits were not exceeded. The event was entered into the corrective action program as CR 07-16095.

  • Unit 2: On March 17, with the Control Rod Group Selector switch in AUTO, control bank D rods stepped in 1-1/2 steps in response to a reactor coolant system temperature deviation of 1.5 degrees. The unit had recently completed a condenser water box cleaning at 85 percent power and returned to full power.

Average coolant temperature was increasing, as expected, due to the effects of reactor core Xenon, and the crew was expected to borate, in accordance with the reactivity plan, prior to exceeding 0.5 degree deviation. This boration precludes an automatic rod insertion that occurs at a temperature deviation of 1.5°F. However, the crew identified the rod insertion hours after it occurred and erroneously determined that the rod step was caused by a momentary spike of the median average temperature instrument. Followup investigations determined that the issue was not associated with instrumentation, but rather, a failure of the control room staff to appropriately identify the change in plant conditions. The crew was subsequently administratively removed from licensed activities and remediated. The inspectors observed remediation activities in the Unit 2 simulator. The crew completed remediation and were returned to licensed activities. The inspectors reviewed shift narrative logs, technical specifications, and interviewed personnel. The inspectors assessed the adequacy of FENOC's short and long-term corrective actions as detailed in CR-07-16421.

b. Findings

No findings of significance were identified.

4OA5 Other

.1 Unit 1 Extended Power Uprate (IP 71004)

a. Inspection Scope

The inspectors observed selected plant testing and other power ascension activities during the implementation of the final two phases (~2.5% + ~2.5%) (2770 MWt to 2900 MWt) of a planned 3-phase extended power uprate totaling approximately 8% power.

Inspectors observed and/or reviewed selected plant changes and testing prior to the power ascension that began on March 7, 2007. Additionally, the inspectors observed post-100% power activities and reviewed selected plant data to determine if significant plant anomalies occurred, and to ensure plant behavior was consistent with the data by simulator and analysis data.

The inspectors reviewed operator actions, applicable procedure changes, and reviewed selected plant design changes and other inspection activities conducted under the normal baseline inspection program, to ensure an adequate sample of risk-significant attributes required by NRC inspection procedure 71004 were evaluated.

Specific inspections completed in the current report or credited in other NRC inspection reports can be found in the Attachment.

b. Findings

No findings of significance were identified.

.2 Institute for Nuclear Power Operations (INPO) Assessment

The inspectors reviewed the preliminary report, dated January 19, 2007, which summarized the INPO plant assessment results from the November 2006 evaluation.

INPO results were consistent with NRC assessments and observations.

4OA6 Management Meetings

.1 Access Control / ALARA Planning and Control

The inspector presented the inspection results to Mr. P. Sena, Director, Site Operations, and other members of the FENOC staff, at the conclusion of the inspection on February 1, 2007. The licensee acknowledged the conclusions and observations presented. No proprietary information is presented in this report.

.2 Emergency Preparedness inspection conducted on February 5 - 9, 2007

On February 9, 2007, the inspector conducted an exit meeting and presented the preliminary inspection results to Mr. L. Freeland, Director, Performance Improvement and other members of the FENOC staff. The licensee acknowledged the conclusions and observations presented. The inspector confirmed that proprietary information was not provided or examined during the inspection.

.3 Quarterly Inspection Report Exit

On April 13, 2007, the inspectors presented the inspection results to Mr. J. Lash, Site Vice President, Beaver Valley Power Station, and other members of the FENOC staff.

The licensee acknowledged the conclusions and observations presented. The inspectors confirmed that proprietary information was not retained at the conclusion of the inspection period.

ATTACHMENT:

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee personnel

S. Baker Site Radiation Protection Manager

J. Clark Radiation Protection Health Services Technician

J. Fontaine Supervisor, ALARA

L. Freeland Director Performance Improvement

J. Freund Supervisor, Rad Operations Support

D. Hardaway Senior Radiation Protection Technician

H. Koehnke Advanced Nuclear Specialist

J. Lebda Supervisor, Radiation Protection Services
R. Pucci Senior Nuclear Specialist, ALARA Coordinator
J. Redmond System Engineer, Battery Systems

P. Sena Director Site Operations

B. Sepelak Supervisor, Regulatory Compliance

S. Vicinie Emergency Preparedness Manager

R. Ferrie Breaker Specialist

Other Personnel

L. Ryan Inspector, Pennsylvania Department of Radiation Protection

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Open and

Closed

05000334/2007002-01 NCV Failure to effect timely and adequate corrective actions related to deficiencies in a safety-related river water valve pit. (Section 1R06)
05000412/2007002-02 NCV Failure to implement and control chemical addition activities results in a degraded auxiliary feedwater pump.

(Section 1R15)

Closed

05000412/2006003-00 LER Scaffolding Adversely Impacts Main Steam Isolation Valves Closure Capability. (Section 4OA3)
05000412/2006003-01 LER Scaffolding Adversely Impacts Main Steam Isolation Valves Closure Capability. (Section 4OA3)

LIST OF DOCUMENTS REVIEWED