IR 05000254/2021010

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Design Basis Assurance Inspection (Programs) Inspection Report 05000254/2021010 and 05000265/2021010
ML21328A052
Person / Time
Site: Quad Cities  Constellation icon.png
Issue date: 11/24/2021
From: Karla Stoedter
NRC/RGN-III/DRS/EB2
To: Rhoades D
Exelon Generation Co, Exelon Nuclear
References
IR 2021010
Download: ML21328A052 (10)


Text

SUBJECT:

QUAD CITIES NUCLEAR POWER STATION - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000254/2021010 AND 05000265/2021010

Dear Mr. Rhoades:

On November 18, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Quad Cities Nuclear Power Station and discussed the results of this inspection with Mr. B. Wake, Site Vice President and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety Docket Nos. 05000254 and 05000265 License Nos. DPR-29 and DPR-30

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000254 and 05000265

License Numbers:

DPR-29 and DPR-30

Report Numbers:

05000254/2021010 and 05000265/2021010

Enterprise Identifier:

I-2021-010-0057

Licensee:

Exelon Generation Company, LLC

Facility:

Quad Cities Nuclear Power Station

Location:

Cordova, IL

Inspection Dates:

November 01, 2021 to November 18, 2021

Inspectors:

B. Daley, Senior Reactor Inspector

M. Jones, Reactor Inspector

B. Jose, Senior Reactor Inspector

Approved By:

Karla K. Stoedter, Chief

Engineering Branch 2

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Quad Cities Nuclear Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), inspectors were directed to begin telework. In addition, regional baseline inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. If the inspections could be performed remotely, they were conducted per the applicable IP. In some cases, portions of an IP were completed remotely and on site. The inspections documented below met the objectives and requirements for completion of the IP.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a.

Determined whether the sampled power operated valves (POVs) are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b.

Determined whether the sampled POVs are capable of performing their design-basis functions.

c.

Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d.

Evaluated maintenance activities including a walkdown of the sampled POVs (if accessible).

(1)1-2301-004-MO; High Pressure Coolant Injection (HPCI) Inboard Steam Supply from Reactor Pressure Vessel (RPV) Primary Containment Isolation Valve (PCIV)

(2)2-1301-017-MO; Reactor Core Isolation Cooling (RCIC) Turbine Steam Supply from RPV PCIV (3)1-1001-026A-MO; Residual Heat Removal (RHR) A Loop Inboard Drywell Spray PCIV (4)2-0302-022A-AO; Control Rod Drive Scram Discharge Volume Drain Valve (5)2-0203-001A-AO; 1A Inboard Main Steam Isolation Valve (6)1-1201-005-MO; Reactor Water Cleanup Outboard PCIV (7)2-1001-005B-MO; RHR Service Water B Loop Flow Control Valve (8)2-1001-016A-MO; RHR A Loop Heat Exchanger Bypass Line Isolation Valve (9)2-2301-005-MO; HPCI Outboard Steam Supply from RPV PCIV (10)2-1001-034B-MO; RHR B Loop Torus Cooling and Spray Isolation Valve

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On November 18, 2021, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. B. Wake, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

2N3585

Main Steam Isolation Valve (MSIV) Calculation Bases for

Minimum Air Supply Pressure

2/03/2014

04692920

C Residual Heat Removal (RHR) Service Water Pump

Comprehensive Test

06/18/2019

0591-544-03

Motor Operated Valve (MOV) Accumulator 1-220-82A

Capacity Check

27.02000.1100

MOV Structural Integrity Calculation

AOV-MEDP-

QDC-RX-002

Inboard Main Steam Isolation Valve - Design Basis

Calculation Report

AOV-MEDP-

QDC-RX-002

Inboard Main Steam Isolation Valve

MIDACALC QUA-

2-1001-5B

MIDACALC Results

NED-M-MSD-075

The Thrust Seismic Limits of the Quad Cities Non-Mark I

MOVs

0A

QC-MISC-010

Quad Cities MOV Risk Ranking Input

003

QDC-0203-M-

0968

Main Steam Isolation Valves Sizing Calculation

QDC-0203-M-

0968

Main Steam Isolation Valve Sizing Calculation

QDC-1000-M-

1318

Residual Heat Removal System Combined Design Basis

Document and Differential Pressure Calculation

000

QDC-1000-S-

27

Review of Flowserve Seismic and Maximum Thrust

Analysis Report RAL-20588 for FLowserve 12" Class 300

Carbon Steel Globe Valve with SMB-0-25

QDC-1200-M-

1319

Reactor Water Cleanup (RWCU) System Combined

Design Basis Document and Differential Pressure

Calculation

000

QUA-1-1201-5

MIDACALC Results QUA-1-1201-5

QUA-2-1001-16A

MIDACALC Results QUA-1-1001-16A

71111.21N.02

Calculations

RAL-70296

Weak Link Supplement to Report R89.124 Analysis of the

Stem-Wedge Threaded and Pinned Connection

03/05/2018

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

04116815

MO 2-1301-16 Reactor Core Isolation Cooling (RCIC)

Inboard Valve Local Leak Rate Exceeds Alert Limit

04/19/2018

04132420

Main Steam Isolation Valves 2-0203-1A and 2-0203-1C

Closure Times Exceeded the Maximum Technical

Specification Limit of 5 Seconds

03/19/2018

Corrective Action

Documents

04442618

Power Operated Valve Self-Assessment GAP Discovered

on 1-1001-26A MIDAS Calculation

11/01/2021

04458885

NRC POV DBAI QUA-2-2301-5, MIDAS Calculation

Revision

11/05/2021

Corrective Action

Documents

Resulting from

Inspection

04461879

NRC DBAI POV: SharePoint Issues for External Users

11/18/2021

DR-33834

18" - 300 Pound Cast Steel Globe Valve

09/27/1968

DR-34289

Inch Y Pattern Globe Valve

M-79

Diagram of RHR Service Water Piping

BJ

Drawings

M-81

Diagram of RHR Piping

BL

LAR

Application to Revise Technical Specifications to Adopt

Technical Specifications Task Force (TSTF)-545

07/26/2016

Miscellaneous

NA

Quad Cities Station 180-Day Response to Generic Letter

(GL) 95-07

11/09/1995

ER-AA-200

Preventive Maintenance Program

ER-AA-200-1001

Equipment Classification

ER-AA-200-1003

Maintenance Strategy Analysis

ER-AA-302-1009

Final Joint Owners Group (JOG) MOV Periodic

Verification Program Implementation

MA-AA-716-012

Post Maintenance Testing

MA-AA-716-230

Predictive Maintenance Program

NES-EIC-10.02

Standard for Thermal Overload Relay Element Selection

for Motor Operated Valves

Procedures

NES-MS-06.6

MOV Valve Factors

00587694

Stem Needs Replacement 2-1301-17

01/20/2004

00979119

Perform Mechanical MOV Inspection Only 2-1001-16A

08/01/2011

01010549

Open and Inspect Valve for Corrosion/Erosion

03/05/2008

01126921

Replace MO 2-1001-5B IN Q2R20

2/10/2009

Work Orders

255655

Mechanical Inspection and Stem Lube (MOV) 1-1201-5

2/12/2011

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

01470514

Prog Diagnostic Test - MOV 2-1001-16A PMID 25505-01

10/07/2011

01547997

Perform Static Testing MO 2-1301-17

04/25/2014

01578831

Prog Mechanical Inspection and Stem Lube (MOV)

2/03/2014

01611462

MOV Grease Inspection and Stem Lube 2-1301-17

04/10/2014

01630656

High Pressure Coolant Injection Steam Supply Local Leak

Rate Test (LLRT)

03/02/2015

01722591

Perform Borescope Inspection on MOV 2-1001-16A

2/07/2015

01752229

1A MSIV Air/Hydraulic O/H

10/09/2015

01775693

Program Diagnostic Test

2/06/2016

01794491

RHR B Loop Valve Position Indication

06/12/2016

01819374

HPCI Steam Supply LLRT

03/27/2017

01819403

Prog Mechanical Inspection and Stem Lube (MOV)

07/03/2017

01834738

Program Diagnostic Test

10/15/2016

01908235

RCIC Steam Supply LLRT In-Service Test (IST)

03/19/2018

01908692

MOV Grease Inspection and Stem Lube 2-1001-16A

2/06/2017

01916764

LLRT - Main Steam Isolation Valves (IST)

03/11/2018

01933785

Perform Diagnostic Test MO 2-1001-16A

10/16/2017

01955867

Drywell Valve Position Indication Verification (IST)

04/04/2018

04580778

RHR B Loop Valve Position Indication (IST)

06/12/2018

04620642

Mechanical Maintenance (MM) Part 21 Action Item for

MOV 1-1201-5 IN Q1R25

11/08/2018

0462944

HPCI Low-Medium Risk Power Operated Valve Test

03/22/2019

04682289

Drywell Valve Position Indication Verification (IST)

04/04/2019

04682302

Reactor Water Cleanup (RWCU) Valve Timing Test (IST)

03/21/2019

04687701

Replace Flexible Hose - 'A' Inboard Main Steam Isolation

Valve

04/02/2020

04690786

Electrical Maintenance Perform Diagnostic Test

MO 1-1201-5

03/19/2021

04712364

RWCU System LLRT, (IST)

03/11/2019

0471941

MM Replace Q2R24 2-0203-1A MSIV Airpack Manifold

03/21/2018

04798515

MSIV Closure Time (IST)

03/23/2020

04800217

Drywell Valve Position Indication Verification Test (IST)

04/12/2020

04818043

LLRT - Main Steam Isolation Valves (IST)

03/30/2020

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

04914708

RWCU System LLRT (IST)

03/08/2021

04918468-24

HPCI Preventive Maintenance Tests (PMTs) Required

Prior to Mode 2

04/12/2020

04918468-25

RCIC PMTs Required Prior to Mode 2

04/12/2020

04962559

HPCI Low-Medium Risk Power Operated Valve Test

03/19/2021

0497715

RWCU Valve Timing Test (IST)

03/24/2021

05010921

Lube MO 1-1201-5 Valve Stem

03/15/2021

05073968

RHR A Pump Flow Rate (IST)

11/22/2020

05120452

Scram Discharge Volume (SDV) Vent and Drain Valve

Test

04/21/2021

05140184

Drywell Valve Position Indication Verification

03/29/2021

WO 04750335

RHR Low Risk Power Operated Valve Test

2/12/2019

WO 04829572

RCIC Low-Medium Risk Power Operated Valve Test

04/02/2020

WO 04867443

RHR Low Risk Power Operated Valve Test

05/27/2020

WO 05053088

RHR Low Risk Power Operated Valve Test

10/21/2020

WO 05063982

Scram Discharge Volume (SDV) Vent and Drain Valve

Test

10/21/2020

WO 05090424

SDV Vent and Drain Valve Test

01/19/2021

WO 05120452

SDV Vent and Drain Valve Test

04/21/2021