IR 05000254/2022010

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Phase 4 Post-Approval License Renewal Inspection Report 05000254/2022010 and 05000265/2022010
ML22347A172
Person / Time
Site: Quad Cities  Constellation icon.png
Issue date: 12/13/2022
From: Adorno N
NRC/RGN-III/DORS/ERPB
To: Rhoades D
Constellation Energy Generation, Constellation Nuclear
References
IR 2022010
Download: ML22347A172 (1)


Text

December 13, 2022

SUBJECT:

QUAD CITIES NUCLEAR POWER STATION - PHASE 4 POST-APPROVAL LICENSE RENEWAL INSPECTION REPORT 05000254/2022010 AND 05000265/2022010

Dear Mr. Rhoades:

On November 18, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Quad Cities Nuclear Power Station and discussed the results of this inspection with Mr. Adnan Ali and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Signed by Feliz-Adorno, Nestor on 12/13/22 Néstor J. Féliz Adorno, Chief Engineering & Reactor Projects Branch Division of Operating Reactor Safety Docket Nos. 05000254 and 05000265 License Nos. DPR-29 and DPR-30

Enclosure:

As stated

Inspection Report

Docket Numbers: 05000254 and 05000265 License Numbers: DPR-29 and DPR-30 Report Numbers: 05000254/2022010 and 05000265/2022010 Enterprise Identifier: I-2022-010-0053 Licensee: Constellation Nuclear Facility: Quad Cities Nuclear Power Station Location: Cordova, IL Inspection Dates: November 14, 2022 to November 18, 2022 Inspectors: J. Bozga, Senior Reactor Inspector M. Domke, Reactor Inspector K. Fay, Reactor Inspector E. Fernandez, Senior Reactor Inspector Approved By: Néstor J. Féliz Adorno, Chief Engineering & Reactor Projects Branch Division of Operating Reactor Safety Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a Phase 4 Post-Approval License Renewal Inspection at Quad Cities Nuclear Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

OTHER ACTIVITIES

- TEMPORARY INSTRUCTIONS, INFREQUENT AND ABNORMAL

===71003 - Post-Approval Site Inspection for License Renewal The NRC conducted this Phase 4 Post-Approval Site Inspection for License Renewal in accordance with the License Renewal Inspection Program (LRIP). Per Inspection Manual Chapter 2516, the LRIP is the process used by NRC staff to verify the adequacy of Aging Management Programs (AMPs), Time Limited Aging Analyses (TLAAs), and other activities associated with an applicants request to renew an operating license of a commercial nuclear power plant beyond the initial licensing period under Title 10 of the Code of Federal Regulations (CFR), Part 54, Requirements for the Renewal of Operating Licenses for Nuclear Power Plants.

The inspection evaluated the licensee implementation of aging management activities by performing detailed reviews of the aging management programs listed below. The team reviewed license renewal program assessments, commitments, engineering evaluations, procedures, program documents, completed tests, completed maintenance activities, nondestructive examination reports, technical reports, correspondence, and drawings. This inspection took place about 10 years after the licensee entered the period of extended operation (PEO) for both units. The PEO included the additional 20 years beyond the original 40-year licensed term. Unit 1 and Unit 2 will end the period of extended operation on December 12, 2032.

Post-Approval Site Inspection for License Renewal ===

(1) B.1.9, BWR Vessel Internals
(2) B.1.10, Thermal Aging and Neutron Embrittlement of Cast Austenitic Stainless Steel
(3) B.1.11, Flow Accelerated Corrosion
(4) B.1.15, Inspection of Overhead Heavy Load and Light Load Handling Systems (refueling)
(5) B.1.31, Inspection of Water-Control Structures associated with Nuclear Power Plants
(6) B.1.32, Protective Coating Monitoring and Maintenance
(7) B.1.35, Environmental Qualification of Electrical Components
(8) B.1.33 - Electrical Cables and Connections not subject to 10 CFR 50.49 EQ requirements
(9) B.2.06, Heat Exchanger Test and Inspection

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On November 18, 2022, the inspectors presented the Phase 4 Post-Approval License Renewal Inspection results to Mr. Adnan Ali and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Type Designation Description or Title Revision or

Procedure Date

71003 Corrective Action 1340878 OPEX Review for OE35083 Related to P/T Curves 03/14/2012

Documents 1473829 Structures Monitoring 2A Circ Water Bay Inspection 02/11/2013

2442528 PM Will Go Past It's Scheduled Due Date 01/05/2015

2515796 1B and 1C Circ Bay Inspections Scheduled Past Late Date 06/17/2015

2648617 Q2R23 IVVI Uncompleted Scope 03/31/2016

4114398 OPEX - GEH Fluence Legacy Modeling Issue 03/13/2018

4147111 QDC IRIS review Cabling Pulling Issue 05/29/2020

28779 Q1R25 OLL .APS -Level 1 Coating Not Ordered As Required 03/12/2019

29050 Q1R25 FAC: 1D2 Feedwater HTR Shell Inspection Not in 03/13/2019

Scope

232650 PSU Q1R25: HPCI Lube Oil Cooler HX is Leaking Oil 03/25/2019

232744 Drywell Subpile Room Coatings Unsatisfactory 03/28/2019

239630 Finish FAC Pipe Replacement In Q2R25 04/15/2019

295184 Structures Monitoring: 1 C CW Pump Foundation Grout Loss 11/06/2019

295188 Structures Monitoring: Cracks in Crib House Basement Walls 11/06/2019

298963 FAC/EPC Inspection Scope Additions due to OPEX 11/21/2019

4356440 Q1R26 -DW EL 592' Recommended Coating Repairs 07/13/2020

4365467 Q2R26 - DW EL 579' Recommended Coating Repairs 08/26/2020

4406792 Quad Cities Review of Cable Aging Management Program 03/05/2021

4451349 BWRVIP-135 Rev4 BWR Vessel and Internals ISP 10/07/2021

Corrective Action 4537163 Non-EQ Cable Administrative Issues 11/15/2022

Documents 4537598 Administrative Issue with WO 01418897-01 11/17/2022

Resulting from

Inspection

Engineering 628241 Structures Monitoring 2019 & Q1 R25 0

Changes 632960 Structures Monitoring 2020 0

635707 Structures Monitoring 2021 0

637143 Structures Monitoring 2022 0

SVP-16-044 Exam Scope Changes Required Based on Limitations 08/07/2016

Engineering 003N7987 Dresden & Quad Cities Generating Stations Fuel Support 0

Evaluations Piece Fluence Evaluation

Inspection Type Designation Description or Title Revision or

Procedure Date

2017-030 BWRVIP Assessment of BWR Orificed Fuel Support Casting 02/23/2017

Aging Management

389855 Evaluate the Head Leak on 0-9400-102 1

398095 Technical Justification to Deviate from BWRVIP Inspection 1

Guidance for Unit 1 Jet Pump Riser Brace 5/6 & 7/8 RB-2

Welds

2055 Technical Justification to Deviate from BWRVIP Inspection 0

Guidance for Quad Cities Unit 1 and Unit 2 Core Shroud

Welds

404894 Evaluation of Q2R23 IVVI Inspection Findings 0

20251 Technical Justification for Elimination of CASS Aging 0

Management Inspection on Unit 1 and Unit 2

Miscellaneous (none) Quad Cities Generating Station Unit 2 Q2R26 Flow 03/20/2022

Accelerated Corrosion Final Report

Program Basis (B.1.31) Inspection of Water-Control Structures Associated 4

Document with Nuclear Power Plants

Program Basis (B.1.15) Inspection of Overhead Heavy Load and Light Load 4

Document (Related to Refueling) Handling Systems

Program Basis (B.1.11) Flow-Accelerated Corrosion 4

Document

Program Basis (B.133) Electrical Cables and Connections Not Subject to 4

Document 10 CFR 50.49 Environmental Qualifications Requirements

Program Basis (B. 1.35) Environmental Qualification (EQ) of Electric 4

Document Components

Procedures ER-AA-300-150 Cable Condition Monitoring Program 7

ER-AA-308-008 Exelon Safety-Related (Service Level I) Protective Coatings 15

ER-AA-330-014 Exelon Safety-Related (Service Level III) Coatings 5

ER-AA-430 Conduct of Flow Accelerated Corrosion Activities 10

ER-AA-450 Structures Monitoring 10

ER-AB-331-101 Evaluation for Thermal Aging/Neutron Embrittlement of BWR 4

Reactor Internal Components

ER-QC-330-1000 Primary Containment and Coatings Inspections 7

QCEMS 0250-17 600 Volt and 5,000 Volt Butyl Rubber Cable Environmental 34

Qualification Surveillance

Inspection Type Designation Description or Title Revision or

Procedure Date

QCMPM 5800-01 Annual Crane Inspection And Preventive Maintenance 19

Inspection

Work Orders 0765230 02 MOV Instructions to Unwire/Rewire/Functional Test 05/21/2007

0765238 02 MOV Instructions to Unwire/Rewire/Functional Test 05/21/2007

0765240 02 MOV Instructions to Unwire/Rewire/Functional Test 05/21/2007

0765241 02 MOV Instructions to Unwire/Rewire/Functional Test 05/21/2007

1334414 01 MM Clean/Inspect HX CR HVAC TRN B RCU Condenser 01/21/2012

20731 01 Megger Cables 21403, 21404, and 21405 License Renewal 03/29/2012

4666136 01 MM (LR) Control Room HVAC Component Inspection 04/18/2019

QCTS 0400-05

4802805 01 Perform MA-AA-723-500 ATT. 3 On HTR Bay Cables 03/22/2021

4908126-01 Flow Accelerated Corrosion Inspections (Unit 1) 03/27/2021

4937651 01 ED-U1 Coating Inspection Drywell (LR) 03/21/2021

4952944 01 ED- Unit 1 Torus Coating Inspection -Underwater Phase 03/25/2021

29114-01 Flow Accelerated Corrosion Inspections (Unit 2) 04/05/2022

5044448 02 MS (LR) Unit 2 Torus Coating Repair -Underwater Phase 03/31/2022

5057280 01 ED-U2 Drywell Coatings Inspection (LR) 03/31/2022

5154119-02 (LR) Intake Soundings Inside and Outside of Forebay 11/22/2021

5180804 01 (LR) SBO Battery Room AHU Maintenance 02/15/2022

214739-01 (LR) Intake Soundings Inside and Outside of Forebay 06/08/2022

231968 01 (LR) SBO Battery Room AHU Maintenance 08/18/2022

281627-01 MM U-2 Turbine Building Overhead Crane Periodic 09/22/2022

Inspection

291268-01 MM EWP Monthly Reactor Building Overhead Crane 10/10/2022

Inspection

293037-01 MM U-1 Turbine Building Overhead Crane Periodic 09/30/2022

Inspection

7