ML17309A334
| ML17309A334 | |
| Person / Time | |
|---|---|
| Site: | Ginna  |
| Issue date: | 03/30/1984 |
| From: | KOBER R W ROCHESTER GAS & ELECTRIC CORP. |
| To: | CRUTCHFIELD D Office of Nuclear Reactor Regulation |
| Shared Package | |
| ML17255A748 | List: |
| References | |
| NUDOCS 8404100406 | |
| Download: ML17309A334 (107) | |
Text
REGULATORYINFORMATIONDISTRIBUTIONS~."Efd(RIDS)A'CCESSIONNBRe8004100006POC~DATE>>84/03/30NOTARIZED;NO.DOCKETFACIL:50240RobertEmmetGinnaNuclearPlantiUnit1ERochesterG05000244AUTHBYNAMEAUTHORAFFILIATIONKOBEReR~5~RochesterGas5ElectricCorp.RECIP~NAMERECIPIENTAFFILIATIONCRUTCHFIELDgD~OperatingReactorsBranch5
SUBJECT:
ForwardsaddidocumentationforanyunresolvedissuesnotedinFranklinResearchCtrTechnicalEvaluation.ReptTER-C5257"054reenvironqualificationofelectricalequipment.Prorietaryversionwithheld.DISTRIBUTIONCODE:A8SCOPIESRECEIYED:LTR.JENCLTITLE:OR/Licensinguumittal:EquipmentQualificationNOTES:NRR/DL/SEP1cy.05000244RECIPIENTIDCODE/NAMENRRORBSBC12ELD/HOSEIE.FILENRR/DE/EQBCOPIESLTTRENCL10(o111,14+22111184qgufZO03klPPIPH~INTERNAL:REGFILEI'XTERNAL:ACREI'qNRCPDRNTISLPDRNSIC0305RECIPIENTIDCODE/NAMEDICKiG~7GCNRRKARSCHiR~9NRR/DLDIR~/>NRR/DSI/AEB~)lRGN1gf12-COPIESLTTRENCL"111111111NOTES:11TOTALNUMBEROFCOPIESREQUIRED:LTTR26ENCL25 ftefrII,r)t-f,ttt<IIi'<I'1f("IIIw'I)IIlIItItIN4thflJKfflIIfqoe'L\N,4tIg'fIIll4II'ff<i'tf')tlt,'~Ittt','tft't,It1)Ift.j>$t(fI;II'raItf4IfI1It"14'l~I~fk4<<'lf'rtt(tf',tfff,ft4~ffttfff'III'~f%9~~Il44e4IIII')'Jf'ttlffI(IIIfItg,IjfIltl$$)K/ftX$tlffflft'llftt"t4IIf~ll,t*~,I)II.'ftfft'l,4'qoIItlf4III(t~1't~ets4't~g.lHIItltfl,ttIif'tjII)I$II(Itt)i,')ftl,4ftt4I~<<'ll tmztrimtiuzzzLealOelk*SniIIZrZnZZBZ,::::ROCHESTERGASANDELECTRICCORPORATIOND89EASTAVENUE,ROCHESTER,N.K14649-0001ROGERW.KOBERVICEPRESIDENTELECTRIC&STEAMPIIDDVCTIONTELEPHONEAREACODETIE546-2700March30,1984DirectorofNuclearReactorRegulationAttention:Mr.DennisM.Crutchfield,ChiefOperatingReactorsBranchNo.5U.S.NuclearRegulatoryCommissionWashington,D.C.20555
Subject:
EnvironmentalQualificationofElectricalEquipmentR.E.GinnaNuclearPowerPlantDocket.No.50-244
DearMr.Crutchfield:
Thepurposeofthissubmittalistoprovideadditionaldocumentationfor,anyunresolvedissuesnotedintheFRCTechnicalEvaluationReport,TER-C5257-454.Forconvenience,wewillalsosummarizethecontentandprovidethesubmittaldatesofitemsconsideredresolvedinotherRG&EcorrespondencesincetheDecember13,1982"SafetyEvaluationReportforEnvironmentalQualificationofSafety-RelatedElectricalEquipment",whichtransmittedtheFRCTER.Enclosure1providesthenecessaryinformation.AdditionalReferences77-84,aswellastwoupdatedDocumentationReferencesheetsarealsoattached.Pleasenotethat.Reference78isproprietaryinnature.AletterfromKeriterequestingthat.thisinformationbemaintainedconfidentialisenclosedwithReference78.Thus,thisinformationshouldnotbeplacedintothePublicDocumentRoom.Basedonthissubmittal,RG&EconsidersthatallenvironmentalqualificationissuesresultantfromtheFRCreviewarenowresolved,pendingfinalinstallationofequipmentscheduledforthe1984refuelingoutageandsubmittalofrelatedqualificationdocumentation.eytrulyyours,ul/erW.KoberEnclosures8404100406840330PDR*DOCK05000244P',PDRIIIP](y5I6pg)5 IlfE Reference82-PostAccidentSamplingSystemNUREG-0737requiresthattheplanthavetheabilitytodrawareactorcoolantsample.ThiswillbeperformedthroughasamplinglinealreadyinexistenceatGinna.Theonlymodificationinsidecontainmenttoperformthissampleisreplacementofthesolenoidforvalve955withaqualifiedsolenoid.Thisisbeingperformedinconjunctionwiththereplacementofsolenoidvalvesasneededforitemsl,2,4,5,6,8and9.ThequalificationreportwillbeaddedasReference82followinginstallationofthesolenoid.
I10
Enclosure:
StatusofEnvironmentalQualificationofElectricalEquipmentperTER-C5257-454ItemNumbers1,2,4,5,6,8,9-Solenoidvalves(various).AsprovidedinRGsE'sFebruary1,1983letter,thesesolenoidvalveswillbeinstalledandoperablefollowingtheSpring1984refuelingoutages.ThetestreportsfortheASCOandVALCORsolenoidvalveswillbeavailableforreviewinRG&E'sfiles.AsummaryofthetestresultswillbesubmittedtotheNRCfollowingreceiptofalldocumentationbyRG&E.2.ItemNumber10-SolenoidvalveforthepressurizerPORV.TheapplicablequalificationdocumentwaspreviouslysubmittedasReference73,"QR52600-5940-2".AsnotedinAttachment2ofourFebruary1,1983submittal,asimilarityreportfromVALCORwasbeingprovidedtoRG&E,fortransmittaltotheNRC.ThisletterisincludedinthissubmittalasReference77,"SimilarityQualificationTestReportSKA11419,SolenoidValvesforRochesterGasandElectricCorp."ItemNumbers13,14-Limitorquevalveoperatorsforvalves826A-D,896AandB,and825AandB.AsnotedinourSeptember4,1981submittal,"aging"isaddressedinourReference53,whichisLimitorqueReportB0003.ItisimportanttonotethatinourOctober31,1980submittal,westatedthat,thesevalvesarenotexposedtoaDBEenvironmentpriortothetime-atwhichtheycompletetheirsafetyfunction.Therefore,thesevalvesactuallyshouldbecategorizedasbeinginstalledina"mildenvironment."4~ItemNumbers16,18-Limitorqueoperatorsforvalves850A,Bg857AgBgC856860ADg704A~B852AgB~5.AsnotedinRG&E'sprevioussubmittalofSeptember4,1981,theissueof"aging"isaddressedinourLimitorqueQualifi-cationReportB0003.ItemNumber27-HydrogenRecombinerBlowerMotor.TwoitemsofconcernwereraisedintheFRCTER;qualifiedlifeandsplicematerialevaluation.AsnotedinthequalificationdocumentWCAP7410-L,themotorwasqualifiedfor7yearscontinuousdutyat150'C.Sincethemotorisnotgenerallyusedexceptfortesting,andthecontainmentambientisabout50'C,a40yearlifeiscertainlyassured.
Duringthe1982refuelingoutage,RG&Ereplacedthemotor-to-leadspliceinsulationwithqualifiedRaychemsleeves(designatedasCategoryI.aintheFRCTER).ItemNumbers29,30-CoolingfansformotorsforRHR,Charging,SI,andCSpumps.AsnotedinRG&E'sreference69,WestinghouseReport71-1C2-RADMC-Rlentitled"EffectsofRadiationonInsulatingMaterialsUsedinWestinghouseMediumMotors",alltypicalmaterialsandcombinationsusedinthemotors,includingconnectionsandgreases,havebeentestedbyWestinghouse.Theonlyadverseenvironmentwhichmightbeexperiencedbythesemotorsisradiation,whichhasbeenconservativelyestimatedat2.8x10rads.Asnotedinthetestresults,onlyPolyesterandTeflonwereatallsusceptibletodegradationatthislevelofradiation.Thesematerialsarenotusedinourmotors.Thus,RG&Ehasconcludedthatthemotorsarequalifiedfortheirintendedservices.Itisalsonotedinthereportthat.thesemotorshaveanexpectedoperatinglifeof20years.Sincethemotorsareusedintermittently,andarenotoperatedattheirmaximumratingatalltimes,a40-yearlifecanbeexpected.Further,allfansandmotorsarelubricatedandinspectedonaperiodic(roughlyoneyear)basisinaccordancewiththeGinnaStationpreventivemaintenanceprogram.ThesearedetailedprimarilyinproceduresA-1011,PM-2,PM-3,andM-45.2Ifanysignsofdegradationareapparent,majormaintenancesuchasinsulationreplacementisscheduledandperformedinaccordancewiththesemaintenanceprocedures.Thus,theRG&Eprogramensuresthatfailureduetoagingisminimized.EquipmentItemNo.33-Terminalblocks.AsnotedinRG&E'February1,1983submittal,theseterminalblockswerereplacedwithRaychemsleevesduringtheSpring1982refuelingoutage.EquipmentItemNumbers34,35-KeriteCableinContainment.AsnotedinourFebruary1,1983submittal,RG&EconsidersthefullrangeofKeritepowerandcontrolcableusedatGinnatobeproperlyenvironmentallyqualified.However,wehavereceivedanotherreportfromKeritedocumentingenviron-mentalqualificationforcableusedatGinna.Thisproprietaryreport,isattachedasReference78.Theconfidentialattachmentsarenotbeingsubmitted;however,theyareavailableforreviewatRG&E.
AsnotedinthecoverlettertothisreferencethetestingwasperformedforaNo.16AWGconductor,ratherthan'o.10AWG.Basedonacomparisonoftheinsulationandjacket.thicknesses,itisconsideredthatthedifferencesareinsignificant.Thus,itcanbeconcludedthat,theKeritecableinstalledatGinnaisproperlyenvironmentallyqualified.EquipmentItemNumbers37,38-Colemancableinsideandoutsidecontainment.InRG&E'sletterofSeptember7,1981aresponsewasprovidedrelativetotheradiationqualificationoftheColemancable(i.e.,DORGuidelinesaremet).InRG&E'sletterofFebruary1,1983,Reference76wasprovidedtoshowthatthematerialsofconstructionofthecableoutsidecontainmentcouldmeetandexceedtherequiredpost-accidentdose.RG&Ethusconsiderstheseitemstoberesolved.EquipmentItemNumbers39,40-RomeandGeneralCableOutsideContainment.Reference76wasprovidedasanattachment.toourFebruary1,1983letter.Thisreferenceprovidedthenecessaryradiationqualificationinformationforthematerialofconstructionofthiscable;thus,RGGEconsiderstheseitemsresolved.EquipmentItemNumbers41-47,49Transmitters.AllofthesetransmittershavebeenreplacedwithFoxboroNE-Seriestransmitters.Seethediscussionforitem3ofAttachment1toourFebruary1,1983letter.Equipment,ItemNumber48.BASTleveltransmitters.TheBASTleveltransmittersarelocatedintheauxiliarybuilding,andprovidesignalstoautomaticallyswitchthesuctionsourceoftheSafetyInjectionPumpsfromtheBASTtotheRWST.Thisfunctioniscompletedbeforetherewouldbeanysumprecirculation.Thus,thesetransmittersarerequiredtoperformasafetyfunctionina"mild"environment.Equipment,ItemNo.50-ReactorCoolantTemperatureRTD's.AsnotedinourFebruary1,1983submittal,RG6Edoesnotat,thistimeconsidertheTCRTD'stoberequiredforoperationinaharshenvironment.RMEwillhaveinstalledqualifiedConaxRTD'sinthehotlegsbytheendofthe1984refuelingoutage.TheseRTD'sarerelieduponforinputtothesaturationmeter.Thecoldlegtemperatureindicationisusedas 1(N,i'It'iJ,adt10 back-upinformationt'ohelpdeterminenaturalcirculation,andassuchitisnotconsideredtorequirefullenvironmentalqualification.Asummaryofthequalificationtest,reportforConaxRTD'sisincludedasReference79.TheentirereportisonfileattheRG&Eoffices,andcanbereviewedifdesired.14.ItemNumber55-ReactorContainmentFanCoolerMotors.InourFebruary1,1983submittal,RG&Ediscussedmostofthedesignatedopenitems.Additionalinformationisasfollows:a)MotorInspection,IncludingBearings:DuringtheSpring1983refuelingoutage,RG&Eremovedandinspectedthefancoolermotorandbearings.Thesewerefoundtobeinexcellentcondition.Althoughnot.necessary,thebearingswerereplaced.TheoriginalbearingsarecurrentlyavailableatRG&Eforinspection,,ifdesired.Themotor,windings,andspliceswerealsoinexcellentcondition,withnoabnormalsignsofdegradation.b)ChangeoutofGrease:ChevronNRRGgreaseisnowbeingusedinthesemotors.AcopyoftheChevronbulletin,andapplicablepagesofGinnaprocedureA-1011areincludedwiththisreportasRG&EReference80.c)RadiationQualification:Theradiationqualificationtestingusedtoqualifythemotorsusedindustrystandardgammatechniques.AsnotedinRegulatoryGuide1.89,..."NUREG/CR-2089concludedthatstandardgammasimulatorscanadequatelyduplicatedamagefrombothambientandaccidentradiationenvironments"...Thus,thisissueisconsideredresolved.15.EquipmentItemNumbers56,57-Switchgear.AnexplanationwasprovidedinRG&E'sFebruary1,1983submittal.16.Equipment,ItemNumber62-Sump"B"LevelDetectors.ThesedetectorshavebeenreplacedwithqualifiedTrans-americaDeLaval(GEM)unitsPartNo.LS57761.Excerptsofthequalificationdocumentationisprovidedas-Reference81.Theentiresetofqualificationreports"NuclearQualificationTestProgramonaLiquidLevelTransmitterandReceiver"ReportNos.45700-1and45700-2areonfileat,RG&E,andcanbereviewedifdesired.Thefirstreportdocumentsqualifi-cationforradiation,aging,seismic,andabnormalconditions.ThesecondreportdocumentstheLOCA/SLBaccidentenvironmentaltesting.NotethatthequalificationreportsareforPartNo.XM-54854.
hlI AletterdocumentingthatthetestedunitsaresimilartotheinstalledunitsisalsobeingtransmittedaspartofRef.81.Finally,RGEEhas,asrequiredinthetestconclusions,providedqualifiedinterconnectcableforequipmentinterface.AsummaryofdocumentationrelativetothequalificationoftheBostonXnsulatedwirecableusedisalsoprovidedaspartofReference81.TestReport915,"FlameandRadiationResistantCablesforNuclearPowerPlants"11/80,isonfileatRGGE.17.EquipmentItemNumber63-HydrogenRecombiner.AsnotedintheFranklinTER,"pendingthesuccessfulreso-lutionofthepressureswitchesoutstandingitem,thisequipmentisconsideredqualified".RG6EhasdecidedtoreplacetheBartonpressureinstrumentationwithfullyqualifiedFoxboroNE-Seriestransmitters(seeitem11above)duringthe1984refuelingoutage.18.EquipmentItemNumber64-Namcolimitswitch.AsnotedinRG&EFebruary1,1983submittal,themodelnumberoftheinstalledswitchesisEA180-11302,identicaltothoseinthetestreport.Thisitemisconsideredresolved.~19.EquipmentXtemNumber65-LVDTforpressurizersafetyvalves.ThisitemwasdiscussedinRGEE'sFebruary1,1983submittal.Theinstalledunitsare500XS-ZTR.AsnotedintheFranklinTER,"...whenmodelNo.500XS-ZTRisinstalleditwillbequalifiedtoNUREG-0588CategoryI..."20.EquipmentXtemNumber66-ValcorSOV'sforthereactorvesselheadvent.21.AsdiscussedinourFebruary1,1983submittal,ithasbeenconfirmedthat,themodelnumberoftheinstalledvalvesisV52600-6042.ThisisincludedinthelistingofvalesqualifiedbytestreportQR-52600-5940-2,Reference73.Thus,thisitemisconsideredfullyqualified.EquipmentXtemNo.67-Cont.PressureTransmitters.RGGEhasreplacedthesetransmitterswithfullyqualifiedFoxboroNE-Seriestransmitters(seeitem11above).InadditiontotheexplanationoftheitemsdiscussedintheFranklinTER,RG&Ewilladdressadditionalequipmentinstalled,eitherasaresultofTMIissues,orforotherreasons.z~.Transmitters-Inadditiontoequipmentitems41,42,43,44,45,46,47,49,63,and67,whichareFoxboroNE-Series,transmitters,RG&Ehasalsoreplacedthetransmitterswhichmonitorotherparameters,eventhoughnotallarerequired toperformasafetyfunctioninaharshenvironment.Theseadditionaltransmittersare:a.RCWideRangePressure(0-3000psig)PT-420,PT-420AFoxboroModelNumberN-E11GHb.AuxiliaryFeedwaterDischargePressure(0-2000psig)PT-2019,2029,2030FoxboroModelNumberN-E11GM[TMIII.E.1.2]c.RHR,SIFlow(0-500,0-800inWC)FT-626,FT-924,FT-925FoxboroModelNumberN-E13DMd.RHRtoSIFlow(0-200"WC)FT-931A,FT-931BFoxboroModelNumberN-E13DMe.CondensateStorageTankLevel(0-24')LT-2022,LT-2022AFoxboroModelNumberN-E13DMf.AFWFlow(0-300"WC)FT-2001,2002,2013,2014FoxboroModelNumberN-E13DM[TMIII.E.1.2]g.AFWFlow(0120WC)FT20006'007'0092015FoxboroModelNumberN-E13DM[TMIII.E.1.2]WhenRG&E'sOctober31,1980reportisfullyupdated,theinstallationofthesetransmitterswillbenoted.ItshouldbenotedthattheFranklinTERsuggestsCVCSflowbeaddedtothelistingofenvironmentallyqualifiedparameters.RG&EdoesnotconsidertheCVCSflowinstrumentstobeinaharshenvironment(itwouldbeusedfornormalshutdownonly,sinceSIisusedforaccidents),andpressurizerlevelistheparameterwhichwouldbeusedastheprimeindicationofRCSinventorycontrol.Thus,CVCSflowhasnotbeenaddedtoRG6Eslistofenvironmentallyqualifiedinstrumentation.24.Post-Accident,SamplingSystem,TMIItemII.B.3.TheonlyportionofthePASSrequiredtobeenvironmentallyqualifiedistheequipment.usedtodrawareactorcoolantsample.ThisconsistsofreplacementofthesolenoidforSOV955.Thissolenoidisbeinginstalledinconjunctionwiththosebeingsuppliedasitems1,2,4,5,6,8and9.Thescheduleforinstallationanddocumentationisprovidedinparagraph1ofthisenclosure.25.HydrogenMonitors.TMIItemII.F.1.6.ThesemonitorsareprovidedbyCOMSIP,Inc.Pertinent,excerpts,providedasReference83,areenclosed.Theentireproprietaryreportisonfileat,RG&E.AdiscussionoftheretestofthesamplepumpisalsoprovidedintheexcerptsfromEASTProject1035-8,includedaspartofReference83.
I'S'I Lubricants.Thelubricantsused'ormotorsatGinnaStationareprimarilyMobiloils,suchasDTE25,26,andMobiluxEP.1andEP.2.AsstatedinenclosedReference84,theselubricantshavearadiationresistanceinexcessof3x10rads.Since)hegreatestdoseexpectedintheseapplicationsisabout3x10rads(RHRpumps),significantmarginisapparent.27.RegulatoryGuide1.97Guidance.AcomparisonofRG1.97topresentRG6EinstrumentationwasprovidedinaletterfromJohnE.MaiertoDennisCrutchfielddatedJanuary31,1984.
RGaEReference77VAlCORVAI.COBENGINEERINGCORPORATlON2LAWRENCEROAD,SPRINGPIELD,NEWJERSEY07061,USA.~(201)467.8400TWX710-996.6976~CABLE:VALCORSimilarityQualificationTestReportSKA11419SolenoidValvesForRochesterGast'1ElectricCorp.INTRODUCTIONThevalvessuppliedtoRochesterGas5ElectricCorp.onP.O.836725-1500-08arequalifiedonthebasisofsimilaritytopreviouslyqualifiedvalves.DISCUSSIONValcorQualificationReportQR52600-5940-2(Reference1)documentstheproceduresandtestsconductedtoqualifyValcorSeriesV526solenoidvalvestoIEEEStandard323-1974,basedonthefollowingconditions,without-degradationofperformance.1.Normalenvironmentof120F(maximum)for40years(minimum)2.Experiencea2xl0RADintergratedradiationdose.83.Operateaminimumof45,000cycles,eachcyclenotexceedingonehalfhourduration.4.Sustaina4.5gminimumseismicevent.5:ExperiencetwoLOCAonsetsof346Fand113psigandsustainapostLOCAenvironmentfor6.2yearsminimumat130F.ThevalvessuppliedtoRochesterGas5ElectricCorp.arequalified'nthebasisofsimilarityasoutlinedbelow:ThefollowingvalveisstructurallysimilartovalveV57300-5220-1whichwasseismicallyqualifiedandreportedinMR57300-5220-1-2,(Reference2)exceptthatthesolenoidassemblyconstructionissimilartovalveV52600-6042-1notedinTableIofQR52600-5940-2.V573-5242-1Allelectricalcomponentshousedwithinthesolenoidassemblyareidenticaltothehardwarequalified.Changessuchastheeliminationofthezener,therectifierorthepositionindicationswitchesdonoteffectqualification.Sheet1of3 SKA11419Sheet2of3lP~uVALCORENGINEERINGCORP.DISCUSSION(continued)ThematerialsusedinthepressureboundaryassembliesofthesubjectvalvesandthoseusedinthequalificationvalvesareinaccordancewiththeASMEBoilerandPressureVesselCode,SectionIII.TableIshowsthesimilaritiesofmaterialsusedinthesevalvesandqualificationtestvalves.Theothernon-pressureboundarymaterialsinthesevalvesandqualificationtestvalvesarealsosimilar.CONCLUSIONQualificationisextendedtothesubjectvalvesbecause.oftheirsimilaritiesofdesign,material,constructionandloadrequirementstothepreviouslyqualifiedvalvesinReference,l.REFERENCES1.QR52600-5940-2,QualificationTestReportonSNUPPSSolenoidValves.2.MR57300-5220-1-2,SeismicQualificationTestReportonSolenoidValveP/NV57300-5220-1..HBorosonAssistantChiefProjectEngineer ROCHESTERGAS4ELECTRICCORP.VALVEMODELNO.V573-5242-1V52600-5291-2V52600-5291-2V52600-5940-2NOMINAL(3)SIZE(IN)TYPE3/83/81SEAL.MATERIALBODY(1)MATERIALBONNET(2)MATERIALSEISMICTESTVALVES.VespelCBIEEE-323-1974QUALIFICATIONTESTVALVEEPDMLIFECYCLETESTVALVESEPDMCarbonFLOWCAPACITY(CV)5.00.80.82.0RATINGCLASS150150150600V52600-6042-11GV57300-5220>>11H(1)BodyMTL:A-ASMESA240,Type316C-ASMESA515,Grade70D-ASMESA182,Type316(2)BonnetmL:B-ASMESA-479,Type316(3)E-DirectOperatingPoppetF-DirectOperatingShearSealG-PilotAssistPoppetH-DirectOperatingBalancedPoppetStellite6BAVespel'A2.04.0SKA11419Sheet3of32500150 VAlC8iPDTF001VALCORENGINEERINGCORPDATE3/18/832LawrenceRoad,Springfield,NJ07081TWXBIOtt6StttMtlt.VAlCOtORIGINATORDATATRANSMITTALFORMTO"RochesterGas6ElectricCorp.8EastAvenuehesterN.Y.1464PROJECT:G.Wrobel-EWR2292CONT.NO..N-EG-32516S/O.REPLYBY:ITEMNO.01DOC.NUMBERSKA11419REVDESCRIPTIONIEEEReportCOPIESPTREFREMARKS:
RGGEReference79IPS-798DESIGNQUALIFICATIONTESTREPORTFORCONAXRTDASSEMBLIESFORCLASSlEAPPLICATIONSINNUCLEARPOWERPLANTSL'L7EPL7EAIIL7k'300WALOENAVE.,BUFFALO,N.Y.I4225~7IB6844500~TELEX9I275~CABLECONAXCO CONAXCORPORATION2~00WardenAve..8uHaro,NewYork14225IPS-798*dr,ttSection1.02.03.04.05.06.07.08.09.010.011.012.013.014.015.016.017.018.0TABLEOFCONTENTSTitleScopeApplicableDocumentsClass1EEquipmentBeingQualifiedEquipmentPerformanceSpecificationsTestProcedureSpecificFeaturesToBeDemonstratedbyTestingRTDTestAssembliesInitialCalibrationAgeConditioningPostAgeConditioningTestingIrradiationPostIrradiationTestingSeismic.TestingPostSeismicTestingDesignBasisEvent-EnvironmentalTest{D.B.E.)PostDesignBasisEvent-EnvironmentalTest{D.B.E.)SummarySupplementaryDataSectionsPacae CONAXCORPORATION2~pWardenAve..Buffalo.NewYork14225IPt~y'PbF(~r($,t1$1,02.0APPLICABLEDOCUMENTS2.1ConaxCororationDrawing7138-10000Drawing2399-9627Drawing2316-9626IPS-325RTDAssemblySeismicTestFixturePrototypeRTDAssemblyDesignQualificationMaterialTestReportforMaterialsusedinConaxElectricPenetrationAssembliesandElectricCon-ductorSealAssembliesThepurposeofthisdocumentistorecordtheIEEE-323-74QualificationperformedbyConaxCorporationonaConaxRTDAssembly.IPS-799IPS-781SeismicVibrationTestReportforIEEE-323-74QualifiedRTDAssemblieswithElectricConductorSealAssemblyIEEE-323-74QualificationTestProcedureforConaxRTDAssemblies2.2StandardsIEEEStd.323-1974IEEEStd.344-1975IEEEStandardforQualifyingClasslEEquipmentforNuclearPowerGeneratingStations.IEEERecommendedPracticesforSeismicQualificationofClasslEEquipmentforNuclearPowerGeneratingStations CONAXCORPORATION2300WaldenAve..Buttato.NewYork14225IPS3.0CIASS1EEQUIPMENTBEINGQUALIFIEDTheactualequipmentbeingqualifiedisthefollowingRTDAssembly:DescritionConaxPartNumberSpringLoadedRTDAssembly7138-10000TheRTDAssemblyconsistsofadual100ohm,3wire,magnesiumoxideinsulated,sheathedRTDprobewithpolysulfoneendseal,aspringloadedextensionnipple,ConaxNuclearServiceterminationheadandaeight(8)conductor18AWGelectricconductorsealassembly(E.C.S.A.).4.0EQUIPMENTPERFORMANCESPECIFICATIONS.1~14.1.1Accuracyshallbe+1.0oFat32oFand+1.5oFat212F.4.1.2Insulationresistanceofanyconductortosheathshallbe100megohmsminimumat100VDCatroomtemperature.5.0TESTPROCEDURE5.1ThetestprocedureusedwasIPS-781inSection5ofSupplementalDataSection.6.0SPECIFICFEATURESTOBEDEMONSTRATEDBYTESTING6.1TestingwillbeperformedinordertodemonstratethatthesubjectRTDAssemblywillcontinuetofunctionperdesignrequirementsthroughoutaseriesoftestphaseswhichwillsimulateconditionswhichcanbeexpectedtooccurduringitsdesignlife.6.2Theabilityofthetemperatureindicatingdevicetostaywithinitsrequiredtolerancesforaccuracywillbedemonstratedastheprimaryrequirement.Inaddition,featuressuchasmechanicalintegritywillbedemon-stratedduringsimulatedconditionsincludingseismicsimulationswithnoimpairmenttothefunctionofthetestunit.
CONAXCORPORATION2300WaldenAve,.Buffalo,NewYork14225Ip7.0RTDTESTASSEMBLY7.1ThefollowingConaxRTDTestAssemblywasassembledperthereferenceddrawingslisted.Theprototypeassemblyis,identicaltothoseindrawing7138-10000,butwasprovidedwithathermowelltosimulatetheactualinstalledcondition.7.1.1RTDTestDesinationCode~TeRTDIPartNumber2316-9626 t
CONAXCORPORATION2300We!denAve..Buffafo.NewYork14225IPS-79816.6Results16.6.1D.B.E.TestingperformedwasinaccordancewiththeguidelinesofIEEE-323-74andshowedtheabilityofsubjectedtestunittowithstandthesimulatedtemperature-pressureprofileofanactuallossofcoolantaccident.
17.0CONCLUSION
17.1Basedontheresultsofthistestprogram,itisshownthatGonaxP/N7'138-10000RTDTestUnitqualifiedallIEEE-323-74andIEEE-344-75criteriaforsafetyrelatedequipmentforNuclearPowerGeneratingStations.18.0SUPPLEMENTARYDATASECTIONSSection1-DataSheetsSection2-PhotographsSection3-RadiationTestReportSection4-DesignBasisEvent-EnvironmentalTest,Report(D.B.E.)SectionSection5-Accuracyh.CalibrationDataV6-DrawingsSection7-TypicalOBEhSSETestResponseCurves 1~~~~1s~~~~~s:~~~t~I)1>I111L1~sj)I~11Las~~1~~I::l,'Jmjtjl1j1~I~~~1~Ills1~Ia,'i~I(ilI>[',!illt,'-,",!!Is~if';:}'I}lli:1Il}t:.'sIi~lI~<'}!'itI}"j~ls~jl'I!IiiIjljttllles~~j~'tjillja~:<I~i!I'lla~)1~Li:!i!<1~~~~~~~jlj'};!1~~~~~Is~~ei1s~~1~~~1~~~I~'I,siiil';I!.ii!as1i.~~I~~~1~+a~~~I'i~1~I~~ill~l}.:illij"~~~sla~~~>~~~1st~1sl'es1~~t~11~~1<1~~Si~!j.'.I';:>1~1~~r+~~~Sr~1~s~~~~1~~~11~~~sl:1~~~~~t1~I}I.'31~>i~~Is~~>I>)~'I',l~111~~itIsaf;l!ij1~~~s~I~~I'1~~I~I~1;:Ile!li~~'I~1sl)!<<I.I:la<I:.ii'>>lj'>~LeI':i1~~~~>1~~)>~~~si~~gt,>~as~~<a>a><lsl~glhsh>r~,~aa>ses~1'>sea>fdLea~'1li'.~-paaes~~~~-1'l:-":::8TA~~1~1~1s~1~1~~1~~&68)...9HL~.'Isl!ilee>~le,'lll)l~<<<*a~~~I~~'~1~~~I~t~~~~lit)Lt}I}>}I~::~I~'l"-'-}-aI~t1~~~::;::t~I~~I)::jilis1~i~'lt1~~\.',I,:jle,I..:tj:~i<,,1~1~sIII'~.>si"l~j<I<Is)~ll~~~~II:~~I~~~~:ll;~~><~~~~),'ss~if!il~<I~)!i1'i)'~)~jI1!!IiIII!s~~Q)ji1~~1~<4~~~~~~I~}}.:~tj~1,I.)1'.II~~~~~~s~~~~1jll'~~s:)',)lt}lj<sjl;!)l~~i~I~la<1~~~1)~)I!!1~~1'~i1l~!i<telj!'i<I~1~1~1~1~>~~~~~~:il;.jsjjIlIll)i}!jT~~~)~~>ji!!ni:I!I1je.'!!I\;j!I1~~~~ail~~~~iil!5~A~~~~l:si',C'RA1~eI1~<~it}I~I~~1I~~ii'!liNSI~~~s~I~~a~~~~~~~<i~s!IIsl~aI~11~~~~1~~tl},IIf~.:Is~~1Ia~~~I~~~~l'I1~~~i~>~~I))~~~I~lj1~1i~I>s1~~~~)~1~~~est;itj>'lll!a',lt.'.t:ll;j~~1~,ij~.)~~~1~.11~>~~J~~'all~~a~~~~~"~~~1~~~Ii1-~s~~I')~s~~I~~~~1~1~~~~~~~~~l'll11~1ill1'!1~it1<>as;)isial!1><s)I~~Ii~~~~.~~j~~ea~1t~~II:s~~.~~1~~~~~~~>~~~~~I~ssa':II)A'aiba~~a~L>~~I~~~11~sI~~le~1~~~I~~1~'.'"I'~a~~~~~~~~~~~~~~~a~HISI4.-;.1~~~1'~~I~~~lj~~I",':~:I~~""I~~~~I>~~~11:'):1'~~1'\~~.'><)I)AI))l>>~:s)Ii)i.)iI>.'j-VIII0Jla.::l:::::'-'::l"".i1~l~~:):i~lt~~*~~~'I~~'~I~1~~~SI~1~~~i~1~~~~r~~1~~~'a~BE::.Tas~IIEVlONMENTA'LOFT.LTD'SS0AX<COOTPASS)~sIEMIT0~1~~~~f~~i1~1~'1a.'.I."I:::'L~~~a~~~~a1~,.')aaa.ia~I~I~~";:}'::i'Iti~~NL)ETTEMPEAMAMBEP&ay~~~e~~~~~~~~~~~~~~~~.'.:~~~s~1~1~~~~~~~:~~~I:e~:a..j...>)~"~~~~~~~1~~~~I;-I~)s.'jr~~1~j~:<.".I~I~~~I~~1~1~~~~~;".'::I'"ZES1~~~~~~~>~~~\~~~1~j~~~>~1~~i1~~:ij!ii'I~,1~1~~1Wr~~~isI'.')I~~a~~~~1~~~~I~~'1~~Isl;I~a~l~~I~a1~'hei~I~I'i':I,1>~~~I<>>sll):.Iijf~1~~~~.)~~~~I1~II~I~~aiba~~~~~~~~~<a~11~~~~1s~~>~~~~1~I~~<~~~I~~i1'~~~I'~1I~~:.'::I~a~I~~~~~<~~s~I'1~~1~1~:"I:~~~~~llI~~"~'::-.-;.:.I'.i~~~~'~1'1~)~~~t)f~1~I~~1I~~~~~~~~a~I~il1~~:I.':..:'::'a:-'~..)s'lil'.~aI~~""I'::"-.j".i!}I:"i'.!~t:1~<1)~j;-i::ll11~~::):j:*!}l~'~1'1~~11~1~~~~I~~1~~)a!~~~"1~s~~e~1~~I~*~~~1~~~~f~~1~~~1~~I~~!e:)'I~:-,'-ÃM1~~~i<,.'-AG".'I'~i.'.!50.,':.-'30.:';:-'.80-.".P.1~~~~~~~'I>1is,I1~~~11~~1~~)l~)~~1~~~l':i.ir~1~'it.Ij,!j!i~~~~'I<)~I~~)et~~~1~~I~~~t~'~~~<1~~~~~~~1~~~11~Lt~s~~.'lI'1~~;)}~t1~I.I'~~<~~~~~~1;I:sisl:I)i;~ii~~ai))s)~'1'is11'.!~~~~~ IPublishedbyChevronU.S.A.inc.toreportimportantproducttechnicalinformation.Chew~enechmc@IIBuIIIIetinRGGEReference-,80ChevronCHEVROi%ÃKLUBHICAVISNo.10la-1-78AChevronmarketsalineofNuclearRadiationResistantLubricants-currently2oilsand4greasesforuseinenvtrormentssub)ectedCohighradiationdosages.ThesespecialtyproductshavesuccessfullyservedtheNuclear<<~dus~~sincethe1950'sandtothebestofourknowledgerepresenttheonlyline'f..theseproductsmarketedgeneral'QInthenonCcrrmunistworld..BecauseoftheirexpenseandlImitedapplicationtheseproductsareavailableforsaleo~throughtheCentra1OrderDesk,Richnord,California.RefertothePriceBookortheTanporarySalesfaxPageattached(TableI)fororderIr~procedures.'leepurposeofthisBulletinisCoassistInthehandlingoftechrZcalardsalesInquiries.TechnicalInauIriesnotcoveredinthisBulletinshouldbe.directedtoCnevronResetchCcmarvRrkethaecestele.12"-4.1taraa~venuec.OpN'uclearmcUationaffectsorganiclubricants.Anyresultingchangeisgeniallyurxiesirablebecauselubricantpropertiesareh<<<<hlyoptImizedforagivenappl"cation.Thus,itisImportanttouseradiation-resistantoilsardgreasesinallapplicationssub)ectedtohighdosesofdestructivenuclearradiation(radiolysis).CertaingeneraleffectsarecmmonIntheracUolvsisofbothoilsandgreases.ChemLcal1y,hydrogenardothergasesevolve,arAunsaturationarAcross-lir~oftheorganicmoleculestakeplace.Bothlowandhighmolecularweightmaterialsareformed.T?m1argermoleculespredcrninate.ThisisreflectedphysicallyinanincreaseinviscosityardultImategeXationas<<llustratedinP~~e1.GreasesInit~becamesofterdueCoattackonthethickeningagent.Eventually,theyalsohardenasthebaseoilcross-~<<.ThisisillustratedinFigure2.'Inhereare.manyspecificradiolpsiseffectsdependImguponthecotrpositionofagivenlubricant.Forexample,diesterbaseoils,phosphateesters(antiweartives)andhalogenatedmaterials(EPagents),eachproduceacidsatalowradiationdose.Polymerssuchaspolybutenesardpolymethacrylatescleavereadi~~ardthuslosetheirV.I.ImprovIngfunction.Siliconeantifoamagentsarealsoem~ilydest.oyed.WeapproxImateorderofradiationstabI1ityoforgan'cluidsusedinlubr<<icantsisshowninF<<~e3.LirtktedDistributicn:TechnicalSalesRepresentativeesRepresentativesOthersuponRequest Otherfactorsalsoaffectstability.EUgh.arcrraticcontentpromotesgoodradiationstability.Anoxidizingatmosphereisbad,ardincreasingtemperaturelowerstheusefullifeoflubricants.FluidsbelowpolyphenylethersinFigure'canhaveradiationresistanceimprovedbyincludingselectedadditives.Ournuclearradiation-resistantlubricantsaremadefroma33qrlarcmatic-typebaseoilsandcontainspecialadditives.Theyretaintheirphysicalpropertiesandlubricatingabilityoveramuchwiderr~~eofradiationdosagethancon-ventionallubricants.Figure0ccmparesaresistantoilwithconventiorMmaterials,whileFigure5ccmparesaradiation-resistantgreasewithconventiorallubricants.Spec~>radiaticn-resistantlubricantswhichareusableurderspecifiednuclear'adiationdosagesaredescribedinTablel.Xnforrationonoperatinglimitsandrecomnendedusesisincluded.TablesZithroughV~~givepertinenttestdata.Conventionalsoap-thickened,mineraloil-basedgreaseswillgenerally,withstandabout10"rads.Specialconventionalgreaseswillwithstanddosesofatleast10'ads.ÃuchhigherdosescanbetoleratedbytheNHRproducts.Conventiomlcompoundedoilswillgeneral~>>takemoreradiationthanshrd.largreases,buttheoilswillexhibitwidevariationsinthedosesthattheywillwithstand.Thisdependsonthebasematerial,theadditivesused,theexposureconditions,andtheperformarxepropertyneededintheappMcation.Encl.-Figures1-5TablesI-VZj:PC/TS10/78 ',OOO~QIOO10APPROX.SOLIDIFICATIONPOINT~~~~WORSTOILcnO.IC)C/)-OO.ojII0I00I,OOORADIATtONDOSE,megaradsFIGURE1:RADIATIONALTERSVlSCOSITYOFOILS'SoldbyChevronU.S,A.inc.BESTOIL',I0,000l00,000CHFVR04RESEARCHCOWPAi!Y'ICHROMED,CALIf0RNIgZZSges78- @00400C)300o200I-100/l'/VJORSTGREASEBESTGREASE"00.1I101001,000RADlATIONDOSE,megaradsFIGURE2;RADIATIONALTERSCONSISTENCYOFGREASES'SoldbyChevronU.S.A.inc.10,000100,000CHEVRONRESEARCHCOMPANYRICNIOND,CALIFORNIARZS98S7g-1 IOOOOOPolyphenylBhers~.AlkytaromajicsDies)et-sSilicatesDisiloxanesIOGOOIOOOIOOIOPoiyphenylsPolygiycolsMineraiOilsPhosphatesOlefinsSiliconesDOSE,eegaradsFIGURE3:RAOIATIONRESISTANCEOFBASEOILS(APPROXIMATEGELATIONPOINT)OIEYROARESEARCHCANPANYRIC$4QIO,GALIFONlIARZ598580-I F1GURE4GAMMA1RRAD1ATED01LSNRRO358TurbineLubricant(MineralOil)900GammaDose,Megarads4400CHEYRONRESEARCHCOMPANYRICKHOKD,CALIFORKIAPIi780276 FlGURE5REACTORlRRADlATEDGREASES4600EquivalentNegarads))iii~JQlle~4t@~~F,tI(cwQf>9~,g>>>:Nio'NRRG235TypeGrease,AircraftinstrumentSase(DiesterOil-LithiumSoapThickener)AircraftHighTemperatureGrease(MineralOil-SodiumAmate.Thickener).CHEVROHRESEARCHCOHPAHYRICHNOND,GALIFORKIAPM780277
.ableTTBPORABXSALiSPAXPAGE~lROH!KR144iECARTSGP.ducBadiat4ionIose~t0~~'aiPoaIbmeeC17)10Ba4'"educeDescr4otionRecocncndedUsenuclearRadiationResistantGreases25586oChevronHBBGrease159-23o163(-10to325)30P."enidsyntheticoil,scdiunanategellingagent,selenideoxidationinhibitor.Antif"'ct'nbearingsupto10,COO~orsp~seccessories;hasactuaL'.yvithsto~d"orthan30x10rsdsinballbearingsoperat~~insideanuclearrase!ion.255861Chevcn>44qGre'asei17to93235(Oto2OO)5OSyntheticarcnaticoil,silicagellingagent,andselenide;oxi-dationinhibitor.AlsocontaLrsgraphitesndnolybdentcadisulfideas"residuallubrican.s."Lovspeed,hLghloadslLdingsu.""aces;scrvnechsnLns;prov'des"residualtubr'cation'nr~temchinery,e.g.,renoteelv~s5891Cevron~iqGrease17to121335(oto25o)5oSyntheticarcticoil,sodiumenategeringagent,andsele-nideoxidaioninhibitor.AntiiVcticnbearingsupto10,000~;valveac-tivatingan4screvnechsniss.255892Ce~ntPBGrease-17to93509(0to200)50Asoft(ASTNvorke4penetration360to380)versionofbBBG-335containingnolybden~disu'de.Specialproductoranen-c~osedgeartsin'evclopedforV.LT.~~esCo.Rock.ord,M,sn4Lusedat.Sanford.SuclearBsd4ation-Ressteat5L1232981Chev.cn!icLR0'-358-6.7tc107(+20to225)502329S3"hevron4RBOil--6.7to10750360(+20to225)LovViscosiyxro41SSUat210anticoi'lusse-lectedpolyne"'s(sonescissionando~ic"+ss'<">S6SSUst.10toprovide1"ccn-stantvscosiryeffect;seleoide4<<L44~sARydsu~cp~sxn~1Ccesscryequi~eat;geartrains;coutrcl=echaniwZnair;canbeextendedLnincr.a~sphere.Foradd'tionalTechnicalInfo~at'haContact:P".odactOrderirChevronBesesrchCctrpanymarketingSerrtces576Standa4AvenueBio~Cd,CA94802elephone(415)237-4411TheseproductsaresoldF.0.3.RLCLwond,California,frightcollect1udvillnotbeshLppeduntilaPachaseOrderorTelexisinourhands.Placeordersto'hevronU.S.A.Inc.CentralOrderGroupP.o.Sox1272Richond,CA94802Telephone(415)232-7570TelexNo.3-4410,C.O.G.Bic~mnd TABLEIITestDataonChevronNRRGrease159RadiationDose,10RadsASTM.PenetrationWorked60StrokesWorked100,000strokes0~261325330307500+500+CopperCorrosion,100llr.at212>F.Oxidation,100Hr.at2504F.,psiDropMaterResistance/GreaseLossSlightStainc9SiightStain240Evaoration/22llr.at300'F.22Hr.at400<F,AarentVlscosltolses04F,at12Sec-04F.at20Sec-11.72170005000F118.526002000LowTemeratureTorueTemperature,4F.StartingTorque,g-cmRunningTorque,g-cmNavGearWearTest,Mt.LossofBrassGear5Lb.Load,mg/1000Cycles10Lb.Load,mg/1000Cycles-65027675532.05.740554185-6510,325011063691.85.040554.344BearinPerformance10,000rpm,llr.at3004F.10,000rpm,Hr.at350F.1577634279188400306265195196 C~~~f~~8~TABLEIIIIn-oileTestsChevronNRRGrease159MotorNo.TotalIrradiatedTimeinMaterialsTestingReactor,HoursbRadiationDose,b108Rads3118214323118314321049104913.713~7311813470259434a.Testconditions:0.3-horsepovermotorinverticalpositionrotatedat6500rpm;bearingswereabout'0.6-inchboreandoutsidediameterof1.25inches;bearingballsandraceswereM-2high-speedtoolsteelvithsilver-platedseparators;bearingsvereunshieldedandwerepreloadedto6pounds;heliumatmosphere.b.1000Hoursrepresentincidentradiationof13.5x108radsplus3.2x1018thermalneutrons/sq.cm,plus0.64x1016fastneutrons/sq.cm',thisroughlycorres-pondsto12.9x108rads,ignoringthermalneutrons.c.Nofailure.Reviewed,8/77 TABLEIVTestDataonChevronNRRGrease235Dose~10Rads0NRRG-23541to45aASTMPenetrationUnworkedWorked60StrokesASTMDropPoint.4F.BearinPerformanceinSize204KBallBearing,Hr.toFailure10,000rpm,2504F.4,000rpm,2004F.290500+2483000379,388,397500+.NaGearWearTest,Wt.Lossinmg/1000Cycles6000Cyclesat5Lb.3000Cyclesat10Lb.Four-BallWearTest'0Minutesat800rpmScarDiameter,mmSteel/Bronco,2Lb.JawLoadSteel/Bronze,5Lb.JawLoad'.27;0.22c0n0,103c0.230.76Steel/Steel,20Lb.JawLoad0.47a.Threeseparateirradiations;twoinair,oneinhelium.b.}iIL-G-3278spegificationcallsformamaof2.5and.3.5,respectively.Reviewed8/77NRRG-300Data'nated
TABLEVaTestDataonChevronNRRGrease335Dose~10RadsASTMPenetration3.8NRRG-335a8.926.230.0Unworked276257238246221Worked60StrokesASTMDropPoint,oF.BearinPerformancein289500+289500+308500+400359500+500+Size204KBallBearings,Hr.toFailure10,000rpm,250oF.10,000rpm,300OF.763B64422015415539a.NRRG-509isasoftgradeofHHRG-335.NNHG-509containsmolybdenumdisulfideand,hasanASTAAIpenetrationintherange360to380;theradiationstabilityofHBPG-509shouldbesimilaralthoughitsperformancecharacteristicsaredifferentfromNRHG-335.Reviewed.8/77iARG-300DataDiscontinued ofSeTABLEVIIIPfnce'ialOilsinSecificationTestssII~saSpecificationReuirementsTestResultsonCheVronOils'cTestorPropertyI~Vlscoslt,SSU,at210'F.~V!scoslt,SSU,at130'F.~Viscoslt,SSU,at100'F.~Viscoslt,SSU,atO'.PourPoint,'FFlashPoint,'F.Colorlit:lstsallztttlunIlu.CorrosiontoCopperat212'F.~AshSaonificationNo.CarbonResidue,%NatureofCarbonTotalSulfur,%PreciitationNo.~Foamln(Af'tat10Uinctas)Emulsionat130'F.(After30HOxidationCorrosion(168HoursEvaporationLoss,7.Changein100F.ViscosityChangeinNeutralizationNo.WeightChangemg/cm;Coppermg/cm2;Steelmg/cm;Aluminummg/cm2l!agnesiummg/cm2;CadmiumMeanllertzLoad,kgTurbineOilOxidation,coloursinutes)at2504F.)Light70-12010,000Max.65-70to+15200to400c70ls30.20None0.003Hax.0.5Hax.,0to0.80LandFb0.50Hax.0.01Hax.300mlStable-5to+20e0.20+0.2to+0,6+0'+0.2+0.2+0'Report85-200800-150050-1000to+35325to4700l0lbtg.None0.05Hax.0.5Hax.1.2Hax.LandF0.50Max.01Max.200mlNRRO-358Os9040.8~7312382+152804-1/2Illl00.350~11LandF0.41TracePassNotPass1.3-0.4+0.030.1000.01-0.01t+0.01lightTarnisNRRO-360.9485.4170122+20410.4-1/2Nllh~00.410.10'andF0.44'raceNotPass0.60+0.01+0.08+0.020+0.02+0.01aRan,frequirementsin12militaryspecificationlu1nncnFtnFlflnkv..tingoils.Re,d8/77Grade3>~DroppedRD631436 h TABLEVIITestDataon=ChevronHRROils358and360GammaDose,10RadsAearanceofOil9.004.1Slt.jlazeChevronHRROil35850.07.0012.00ClearCloudyChevronHRROil36052Color,ASDlAearanceofHxosureCrnOK3-1/2OKBlackBlack~Vlsooslrcsat210'F.csat1004F.SSUat2104FASSUat1004F.ViscositIndexCoerCorrosion,3Hr.at212'F.Neutra1lzationNumber,4,4325.740.8,12285lb3.5120.337.999.2222c3.8022.238.8107412c7.1072.249.5335432c17~236686.6'169824lb10.920262.6934-132a11.019862.99172a31.111551465370lb'gKOH/glllcroFour-BallMearTestScarDiameterinmm;10kgLoad;30Min.at1200rpm;Steel/SteelPourPoinL,F.Nil0.100.510.51+15-200.060.500.57-650.02-400.01+200.09-200.060.010at2104F.31~130.3"0631437Re:dQ/7~NRRu->59Data-Discontin>>erl C'P0'L'g'Un OearCustomer:ThisBulletincontainsimportantenvironmental,healthandtoxicologyinforma-tionforyouremployeeswhorecentlyorderedthisproduct.Pleasemakesurethisinformationisgiventothem.Ifyouresellthisproduct,thisBulletinshouldbegiventotheBuyer.ChevronU.S.A.Inc.MaterialInformationBulletinH(Approved-"EssentiallySimilar"toFormOSHA20,MaterialSafetyOataSheet)CM~g@60t:hevran~lanCHEVRONNRRGREASE159TYPICALCOMPOSlTIONCMS255860Alkylbiphenyl(CypC20)Additivesandthickeners-Selenium82%1896<1%EXPOSURESTANDARDNoOSHAexposurestandardorThreshoMLimitValuehasbeenestablishedforthismaterial.PHYSIOLOGICALRHEALTHEFFECTSEMERGENCYBtFIRSTAIDPROCEDURESExpectedtocausenomore.thanminoreyeWasheyeswithfreshwaterforatleast15~~~~irritation.minutes.Ifirritationcontinues,seeadoctor.SkinExpectedtoproducenomorethanminorskinirritationfollowingprolongedorfrequentlyrepeatedcontact.SeeAdditionalHealthData.Washthoroughlywithsoapandwaterfollowingskincontact.Laundercontaminatedclothing.InhalationNotexpectedtobeacutely'oxicbyinhala-tion.Sincethismaterialisnotexpectedtobeaninhalationproblem,nofirstaidpi'oceduresarerequired.IngestionNotexpectedtobeacutelytoxicbyinges-Ifswallowed,givealargeamountofwatertotion.SeeAdditionalHealthData.drink,makepersonvomitandcalladoctor.ChevronEnvironmentalHealthCenter/P.O.Box)272,Richmond,CA94802EmergencyPhoneNumber(415)2333737hcRR-6746lA)(10M-9-79)PrintedinU.S.A.No,1370-1980 ~'j<rIP ROCHESTERGASANDELECTRICCORPORATGINNASTATIONCONTROLLEDCOPYNUMBEROgfNNASTATIONUNl7ptC<3Mk~L'a."9PROCEDURENO.A-1811REV.NO.4EQUIPMENTINSPECTXONPERIODANDLUBRICANTLIST'ECHNICALREVIK0PORCREVIEWDATEF3$3QCREVIEWQLIYASSURANCEPLATSPERINTENDENTuuaq31983EFFECTIVEDATEQA~NON-QACATEGORY1~0REVXR0EDBY:THISPROCEDURECONTAINS64PAGES J~\3Jftw>.'fe,~1/' EQUIPMENTLUBRICANTBLDG.//FLOOR3MONTHSURVEILLANCE*PERIODMAINTENANCEPROGRAMPROCEDURENUMBERICHECKIINSPECTIONEQUIP.NO.MGf4IPRESSURIZERROBBINSECIIMYERSJIBCRANEICONT/OPIHOISTGEARCASEIOPENGEARSIHOISTCABLETROLLEYMOTORIMOBILDTEOIL26IIMOBILTACENOLUBRICATIONIONCABLEMHE-388-1ASSPECIFIEDIIGEARHOUSINGIBEARINGSPOSTACCIDENTAIRIHANDLINGVALVESNOLUBRICATIONIREQUIREDCONTAINMENTRECIRCU-MOBILCOMPOUNDIGGIMOBILUXEPNO.llYEARLYYEARLYILATINGFANSRMOTORSIA,B,C,6D~ICHEVRONNRRG159I3M-37YEARLYYEARLYCONTROLRODDRIVE)SHROUDCOOLINGFANSI(lA61B)IMOTORBEARINGS!CONT/OPCHEVRONNRRG15913M-37MOTORM-45.2YEARLYYEARLY*REFERSTOLUBRICATIONINSTRUCTIONCODEPM-48 -1811:49EQUIPMENTLUBRICANTBLDG//FLOOR3MONTHSURVEILLANCE*PERIODMAINTENANCEPROGRAMPROCEDUREINSPECTIONNUMBERI'ERIOD1A&lBREACTORICOOLANTPUMPIPUMPBEARINGSIMOTORCONTAINMENTIBASEMENTINJECTIONMATERILUBRICATEDIMOBILDTEOIL25IM-101~8.BIF/G/HIM-11AS.J/KYEARLYYEARLYIOILLIFTPUMPMOTORISEALEDM-45.21A&1BSUMPPUMPSIWEINMANIPUMPBEARINGSIMOTORBEARINGSICOUPLINGREACTORCOMPARTMENTICOOLINGUNITSIMOTORBEARINGSIFANBEARINGSP&HHOISTSON3IREACTORHEADCONTAINMENTIBASEMENTIMOBILUXEPNO.1IISEALEDIDRYCONTAINMENTIBASEMENTICHEVRONNRRG159IICHEVRONNRRG15913M-37M-11.17MOTORM-45.2MOTORM-45.2YEARLYYEARLYYEARLYYEARLYIMOTORBEARINGSIGEARCASEIMOBILDTEBBIMOBILDTEBBICON/CAVITYMOTORM-45.2ASREQUIRED*REFERSTOLUBRICATIONINSTRUCTIONCODEPM-41 0v8'I'~1 EQUIPMENTCONTAINMENTCHARCOALIFANS&FILTERSI(lA&1B)LUBRICANTBLDG//FLOORICONT/INTER3MONTHSURVEILLANCE*PERIOD3M-38MAINTENANCEPROGRAMPROCEDUREINSPECTIONNUMBERIPERIODYEARLYIMOTORBEARINGSICHEVRONNRRG159IMOTORM-45'CHAINFALLSANDILUGALLSN/AMHE-788SERIESIMHE-.788SERIESASREQUIREDIFORKLIFTSAVTCONDENSATEBOOST-ITURBINEIBASEMENTIMOTORBEARINGSIMOBILUXEPNO.2IERPUMPSlA1B&1CIN/AM-ll.33MOTORM-45.2YEARLYQM-1389YEARLYMAINT.IASREQUIREDIPUMPBEARINGSIMOBILDTENO797ISTANDBYAUXFEE1MATERIPUMPSlc&1DIAUX/ADDITIONI3M-48M-1l.14YEARLYIMOTORBEARINGSIPUMPBEARINGSICOUPLINGIMOBILDTENO.797IIMOBILDTEN0.7971IMOBILUXEPNO.8IMOTORM-45.2*REFERSTOLUBRICATIONINSTRUCTIONCODEPM-42 ~RGGEReference8ltReference81-TransamericaDelaval(GEM)SumpBLevelDetectorsContents:l.LetterfromJohnW.DavintoRichardA.BakerofRGSE,datedJanuary9,1984,certifyingthattheRGGEdetectors,partno.LS57761,areconsideredenvironmentallygualifiedbasedonsimilaritytotestingperformedonpartno.XM-54854.2.ExcerptsfromWyleQualificationTestReportNo.45700-1,datedMarch25,1983.3.ExcerptsfromQualificationTestReportNo.45700-2,BechtelSNUPPSTest.4.CertificateofComplianceforBostonInsulatedWirepartno.13285-H-002,CableTypeTSP516AWG,andlabtestreports,letterdatedFebruary3,1982.5.CertificateofComplianceforBIWpartNo.13244-H-007,controlcable7/C-12AWG,andlabtestreports,letterdatedApril1,1982.RG&EpurchaseorderNo.N-EG-21257,dated12/9/81.ExcerptsfromBIWProprietaryReportNo.B915,"FlameandRadiationResistantCablesforNuclearPowerPlants",November1980. I/ 5'o<il('s"I'El4~Pi:>Svu<g>,f'-Al583412)33.r~grNY,3ndVdVB,BOD<41.773-January9,1984RochesterGas&ElectricCorporation89EastAvenueRochester,NewYorkl4649Attention:
SUBJECT:
Mr.RichardA.BakerYourOrder8N-88-19888h~~-~~-LSOurGemsXnvoice/OrderN09662Gentlemen:ThisistocertifythattheGemsSe'nsorsProductsfurnishedonthesubjectorderhavebeenqualifiedinaccordancewithGemsinterpretationofXEEE323-1974andXEEE344-1975andbasedonthesimilaritytoGemsP/NXM-54854,asoutlinedin.NyleTestReport545700-2.Very,trulyyours,'jj~gg~~gTrnsamericaDelavaiComponentsJCB/njcc:Mr.DavidDratwa,Delaval-Syracuse 0TC(".rBBBKGI')08IjlcfavsiTransamericaDelavalincGemsSensorsDiv)s)onPlainviileConnecticul06062(203)677-1311Telex9930620December1983RochesterGas8Electric-Corp.89EastAvenueRochester,NY14649Attention:RichardA.Baker
Subject:
=qualificationTestReport845700-2BechtelSNUPPSTest
Reference:
RG8EP.0.O'-EG-19888G'irmaStationGems'nvoiceO'09662TheenclosedqualificationReportisthefinalreportaspreparedinaccordancewithBechtelSNUPPS'equirements.NocommentswillbeallowedregardingthisreportandnochangeswillbemadeexceptthoserequestedbyBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmittedbypage'only,ratherthanasanewreport.Onecopyofthereportisenclosed.Anyadditionalcopieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.ThisreportwilldiscontinuethecontrolofGems'qualityControlManual.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamericaDelaval,GemsSensorsDivisionwithinfive(5)dayafterreceiptofthisreport.?Pr))fark.Vas1TechnicalSales/ServiceHEY:ncmCC:TQI:(412)343-5666TRANSAMERICAOELAVALINC.25et.(bLobananBlvd.Plllaburgh,PA15234Tall-FraoNa.(Yl.VAaNY)(1-aee-441-7T33)Enc.:Reporti/45700-2(1)CopyofLetterReceived-DateByTitle 10 h<<hIh4<<~tC+.<<,Ph,<<~I-E+f'.I'.<;;i;;]*hh.ItISII','i;.('I'I'Ii3'FVb-,>no-KNEQazvcc.z@ezmvimGm~E>><<Q<<~>>~<<>>6~hhIp4~<<":~.I')IgDgD,f<< NUCLEARQUALIFICATIONTESTPROGRAMONALEVELTRANSMITTERANDARECEIVERFORTRANSAMERICADELAVALCOWLESROADPLAINVILLE,CONNECTICUT06062 ruh~IL8.."Ajar&pP..p~Sl.Th7l.stReportREPORTNO.tVYLEJOBNO.CUSTOMERP.O.NO.PAGEiOFPAGEREPORTDATEDecember14,1982aIa'.gjy'"-'3Ip'r,lsYIRhshrTNFh'SthSPECIFICATION(S)SeeReferencesinParagraph5.0rT'~1.0CUSTOMERTransamericaDelavalADDRESS2.0TESTSPECIMENCowlesRoad,Plainville,Connecticut06062One(1)LevelTransmitterandaReceiver3.0MANUFACTURER4.0SUMMARYTransamericaDelavalGemsSensorsDiv.4.1ResultsTheLiquidLevelTransmitterandReceiver,hereinafterreferredtoasthetestspecimen,weresubjectedtoaNuclearQualificationTestProgramtoqualifythemforuseinnuclearpowergeneratingstations.ThetestprogramwasperformedasspecifiedinReference5.1andinaccordancewithReference5.2.TheresultsofeachtestarecontainedinParagraph3.0oftheappropriatesections.MichiganProfessionalEng.Reg.No.23187STATEOFALABAMA}COUNTYOFMADISON}GregoryK.Henry,bofnttdulyslrrom,dopcoesandys:ThoInformationcontairodlnthisroporllsthoresuttofcomPoteandcarefullductedtestsalstothobestofhlakledtruoandcorrectlnllrespects.SUBRIBEDand~mtforethisdayofto~~~~~shelhstsfhOlsts'SfrforPREPAREDBYAPPROVEDBYR..McCoy,/gfgJg,FR.JsonS/gf-WYLEQ.A.T..txnsonNotaryPblicinandforthoStateofAlabattarge.MyCommissionexpires~F8LABORATORIESSCIENTIFICSERVICES8(SYSTEMSGROUPHUNTSVILLE.ALABAMA PAGENO.TESTREPORTNO.45700-24,0SU/MARY{Continued)4.1Results(Continued)TABrZINOTICESOFANOMALY(NOA)NOANo.2-On9-17-811at9:30p.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasrepairedandat10:55a.m.on9-18-81thethermalagingchamberwasturnedbackonandthepxogramcontinued.NOANo.3-On9-30-81at7:30a.m.,theheatingunitfailedandthethermalagingchamberwasturnedoff.Theunitwasre-~pairedand,at.9:15a.m.on10-2-81,thethermalagingchamberwasturnedbackon.Thetemperaturestabilizedat120'Cat10:30a.m.andtheagingprogramwascontinued.NOANo.4-On12-4-81atapproximately2:40p.m.,theredundantcontrol-lertrippedandthetemperaturedecreasedbelowtoleranceforapproximately75minutes.Thelowesttemperaturerecordedwas180'F.NOANo.8-On12-20-81atapproximately4:30a.m.,thefacilitypowerfailedandthetemperaturedecreasedbelowtolerancefoxapproximately3hours.Thelowesttempexaturerecordedwas150oFReferenceNOANos.2through5px'esentedinApoendixIofSectionIV.NoticeofAnomalyNo.1appliesonlytothespecimendescribedinNyleLaboratories'estReportNo.45700-1andispresentedinthatreport.4.2ConclusionsAlltestsinthisQualificationProgramweresuccessfullycompleted.TheNoticesofAnomalywereexaminedandwerefoundtohavenoeffectuponthequalificationstatusofthetestspecimen.BaseduponthesuccessfulperformanceoftheLevelTxansmitterandReceiverwiththeWyleLaboratories-suppliedinterconnectcable,theTransamericaDelavalLevelTransmitterandReceivercanbeconsideredqualifiedtotherequirementsofQualificationPlan45102-2,RevisionB,pxovidedaqualifiedinterconnectcableisusedforequipmentinterface.LNYLELABORATORIESHvntsvilloFacility PAGENO.TESTREPORTNO.XII-145700-2SECTIONXIIACCIDENTQUALIFICATION(LOCA/MSLB)REQUIREIKNTSTheleveltransmittershallbesubjectedforaperiodof30daystotheLOCA/MSLBaccidentconditionsofFigureXII-1onabest-effortbasis.Thecompositionofthechemicalsprayisasfollows:oBoricAcid(.28molar)oSodiumThiosulfate(.064molar)oSodiumHydroxide(asrequiredtomakeapHof11.0maximumforthefirst2hoursofthetestand8.5to9.0thereafter)Thechemicalsprayshallof0.15(gal/min)/ft2ofhorizontalplane.Spraysecondrampandcontinuebesprayedverticallydownwardatarateareaofthetestchamberprojectedontoainitiationshallbeginl20secondsintotheforthedurationofthetest,.TestItemMountinandOrientationAleveltransmitter(TypeXM-54854)shallbeattachedtoaWyle-fabricatedtestfixture,utilizingmountinghardwaresuppliedbytheequipmentsupplier.ThetransmittershallbeinsertedintoaWyleLOCAchamber.PenetxationswillbeutilizedalongtheLOCAchamberwalltoallowforpassageoftheWyle-suppliedcabletothetestspecimen.Theflexconduitfreeendwillconnecttothechamberwall,thusprotectingthecablingfromtheaccidentenvironment.Allpene-txationsshallbepottedwithScotchcast9epoxy.ThetransmitterfloatpositionshallbefixedthroughoutthedurationoftheLOCAtestatthe"1/2"position.Theleveltransmittershallbeelectricallyconnectedtothereceiver(TypeRE-36520)duringthetest.Thereceivershallbeatroomambientconditions.InstrumentationThechamberpressureshallbemeasuredwithapressuretransducerincombinationwithapressuregauge."Thetemperatureofthechambershallbemeasuredthxoughtheuseofthree(3)thermocouples.Thethermocouplesshallbepositionedalongthecenterlineofthechamberinsuchawayastobewithin2inchesofthetestspecimen.Individualthermocouple.readingsshallbedocumentedutilizingaFluke2240data-loggerorequivalent.ThesereadingsshallthenbeaveragedandthatWYU-:LABDAATDAIESHuntsvilleFaclllly
PAGENO.TESTREPORTNO.XII-245700-2REQUIREMENTS(Continued)Instrumentation(Continued)averageutilizedfortemperaturecontrol.ThepHofthechemicalsprayshallberecordedpriorto=eachrampandonadailybasisthere-after.Theflowrateofthechamicalsprayshallberecordeddailyfromaflowmeter.Thechambertemperatureandpressureshallberecordedonadataloggerat30-minuteintervals,exceptduringrampswhenitshallbeoperatedatitspeakrate.Thechambextemperatureshallbecontinuouslyrecordedutilizingapenchartrecorder.ElectricalPowerinElectricalpowerof115VAC(+58),60Hz,shallbeprovidedforoperationofthereceivermodule.Thereceivermoduleshallbeelectricallyconnectedtotheleveltransmitterforthedurationofthetest.ElectricaltfonitorinFive(5)electricalmonitoringchannelsshallberecordedonadataloggertomonitortheelectricaloperationofthetestitems.Thesechannelsshallbeusedtomonitortheinputvoltage(115VAC(+5%],60Hz)andthehighandlowalarmoutputsofthereceivermodule.Two(2)channelsonthedataloggershallbeprovidedforrecordingchamberpressureandtemperature.Thesereadingsshallberecordedat30-minuteintervals,exceptduxingtheramps,whenthedataloggershallbeoperatedatitspeakrate.Apenchartrecordershallbeusedtocontinuouslymonitorchambertemperature.Inaddition,receivermodulemeterxeadingsshallbetakenateachrampand,asaminimum,onceperday.SubmerenceTestFollowingcompletionoftheLOCA/MSLAsimulation,thesubmergencetestshallbeperformed.TheNyleLOCAchambershallbefilledtoaheightabovetheJ-boxusingchemicalspraysolutionasthemedium.PressureshallthenbeappliedusingGN2asapressuresourcetosimulateadepthof15feetatthetopoftheJ-box.Thesubmergencetestdurationshallbe30minutes.WYLELABORATORIESMunlsvilloFacility
PAGENO.TESTREPORTNO.XIX-345700-22.0PROCEDURESThetransmitterwasinstalledintheLOCAchamberand"Tefzel"insulatedwirewasusedtoreplacethetlyle-suppliedwireusedinthepreviousphasesofthetestprogramtoeliminatethepossi-bilityofthewiringcausinganapparentspecimenfailure.ThespliceswereinsulatedwithRaychemNCSF-70/250-Nheat:-shrinkabletubingandthewireswereroutedthroughthechamberpenetration.TheconduitwasleftdisconnectedfromthechamberwallandthewiresexposedtotheLOCAconditionstoprovidequalificationtotheworst-casemountingconfiguration.Thefloatlevelwasfixedbyclampingatubularaluminumspacertotheshaftandallowingthefloattorestontopofthespacer.Thespacerwas45+1/8incheslong.ThereceiverandtransmitterwereelectricallyconnectedbypassingtheTefzelwirethroughaScotchcastpenetrationandconnectingtheCannonconnectortotheappropriateconnectoronthereceiver.Therequiredtemperature/pressuretransientswereaccomplishedbytheinjectionofsuperheatedsteamandcompressedair.Thechemicalspraywasinjectedintothechamberthroughafognozzlewhichpro-videdauniformspraypatternasprojectedontoahorizontalplane.Theflowratewasmonitoredusinganorifice-typeflowmeterandadifferentialpressuretransducer.Thetransduceroutputwasrecordedonthedataloggertocontinuouslymonitortheflowrate.ThepHofthechemicalsolutionwasmonitoreddailywithLitmuspaperandadjustedasnecessarybyaddingsodiumhydroxide.Afterthe2-hourmarkofthesecondtransient,thetemperaturewasmaintainedbyinjectingsaturatedsteamandthepressurewasmaintainedbyinjectingcompressedair.Theaccidentconditionsweremaintainedforatotalof30days.FollowingtheLOCAtest,thesubmergencetestwasperformedasre-quiredbyParagraph1.0.Thetestchamberwasfilledwithchemicalsolution,asdescribedinParagraph1.0,untilthetopofthejunctionboxwascovered.Thechamberwasthensealedandpressurizedto6.5-7.0psig(15-16ftH20)atthetopofthespecimen.Thepressurewasmaintainedfor30minutes.NYLELABORATORIESKuntavilioFacilliy PAGENO.TESTREPORTNO.XII-445700-23.0RESULTSTheaccident(LOCA)testrequiredbyParagraph1.0wasperformedasspecifiedinParagraph2.0.TheLOCAtestwasconductedfor30days.Duringthistest,thealarmoutput,theslavemeterreading,andthereceivermeterremainedwithintheacceptancetolerances(referenceParagraph1.4ofSectionIofthisreport)forthedurationoftheaccidentsimulation.I'n"informationonly"functionaltestwasperformedfollowingtheLOCAexposure.TheresultsofthosetestsarepresentedonDataSheetsinAppendixIIIofthissection.FollowingtheLOCAtest,thesubmergencetestrequiredbyParagraph1.5wasperformedasspecifiedinParagraph2.0.Therequiredandactualtemperature/pressureprofileoftheLOCA/MSLBtestispresentedonFigureXII-1inAppendixIofthissection.PhotographswhichshowthetestequipmentusedduringtheaccidenttestandthespecimenconditionfollowingthetestarepresentedinAppendixIIofthissection.HInstrumentationwhichwereusedtoobtaindataduringtheLOCA/MSLBtestandtheadditionalfunctionaltestperformedafterLOCAarelistedonInstrumentationEquipmentSheetspresentedinAppendixIVofthissection.ILA/YLELABORATORIESMuntsvilloFaclllty 4PAGENO.TESTREPORTNO.XIII-145700-2SECTIONXIIIPOST-ACCIDENTQUALIFICATXONTESTFUNCTIONALTESTANDPOST-TESTINSPECTION1.0REQUIREMENTSPost-AccidentuglificationTestFunctionalTestThefunctionaltestofParagraph1.0ofSectionIIIshallbeper-formedtodeterminetheextent.ofthedegradationincurredbythespecimenduringtheaccidentqualificationtest.Thespecimenshallmeettheacceptancecriteriaof,Paragraph1.4ofSectionI.1.2Post,-TestInsection.Uponcompletionofthequalificationprogram,theequipmentwillbevisuallyinspected.Theequipmentwillbedisassembledtotheextentnecessarytoperformtheinspection.Theconditionoftheequipmentwillberecorded.Thetestequipmentdisassemblyshallincludere-movingtheJ-boxcover.TheconditionoftheDow710siliconefluidandtheWyle-suppliedcableshallbeannotated.Anysignsofdegrada-tionshallbenotedandastatementmadeastowhetherthedegradationwasgreaterthan,lessthan,orequaltothedegradationexperiencedbythecablewhichwasnotimmersedinthefluid.2.0PROCEDURESThefunctionaltestrequiredbyParagraph1.0wasperformedasspeci-fiedinParagraph2.0ofSectionXII.TheJ-boxcoverwasremovedandthesiliconefluidandcablewerevisuallyinspected.3.0RESULTSThefunctionaltestwasperformedandthereceiveroutputrecorded.Thespe'cimenmettheacceptancecriteriaofParagraph1.4ofSectionI.WYLELABORATORIESHuntsvilleFacility PAGENO.TESTREPORTNO.XIII-24S700-23.0RESULTS(Continued)ThesiliconefluidintheJ-boxhaddarkenedincolorduringthetestprogrambutremainedtranslucentandliquid.TheWyle-suppliedwirewhichwasimmersedinsiliconeoil(andthereforenotreplacedpriortoLOCA)hadminutecracksintheinsulation,butwasotherwiseflexibleandnotdiscolored.ThewirewhichwasremovedpriortoLOCAwasinthesameconditionasdescribedabove.'Dataobtainedduringthepost-accidentqualificationtestfunctionaltestiscontainedonaDataSheetpresentedinAppendixIofthissection.Equipmentusedtorecorddataduringthepost-accident.qualificationtestfunctionaltestarelistedonanInstrumentationEquipmentSheetpresentedinAppendixIIofthissection.lhlYLELAHOAATOAIESHuntsviltoFaclllty Transamer)caDelavalInc.GemsSensorsDivisionPlainville,Connecticut06062(203)677-1311Telex9930625Harch1983RochesterGas&Electric89EastAvenueRochester,NY14649Attention:DickBakerEngineering
Subject:
l<yleReportNo.45700-1BechtelSNUPPSTest
Reference:
RobertE.GinnaP.0.rIN-EG-19888TheenclosedqualificationReportisthefinalreportaspreparedinaccordancewithBechtelSNUPPS'equirements.NocommentswillbeallowedregardingthisreportandnochangeswillbemadeexceptthoserequestedbyBechtelSNUPPS.AnycommentsorchangesmadebyBechtelSNUPPSwillbesubmittedbypageonly,ratherthanasanewreport.Onecopyofthereportisenclosed.Anyadditionalcopieswillbesuppliedonlyagainstaseparatepurchaseorderatacostof$750.00each.ThisreportwilldiscontinuethecontrolofGems'qualityControlHanual.Finaldrawingsarebeingpreparedandwillbesubmittedby31Harch1983.TheenclosedcopyofthislettershallbesignedandreturnedtoTransamericaDelaval,GemsSensorsDivisionwithinfive(5)daysafterreceiptofthisreport.~~~.gg~JohnT.PechSalesCorrespondentJTP:ncmEnc.:CC:Report845700-1OneCopyofLetterTel:(412)343-5666TRANSAMERICADELAVALINC.250Ml.LobononBlvd.Pittsburgh,PA15234Toll-FrooNo.(W.VA*NY)(1-800-441-7733)ReceivedDateByTitle ~TORKSSCEMTlFK:SEfMCEStaSYSTEMSGAOU7~~~~pi'~~'~~~~fe+~~e~~r~~~~~~~~~VcZi<</~~~T~jLlt~~~~0Io.~~~)~~tLNNEQId8CI.'ERIIIEI'8%IIBISNMENVIIIILQOIjE4ILIIFIIIIlShll'IIOMiIIItgDDgD NUCLEARQUALIFXCATXONTESTPROGRAMALIQUXDLEVELTRANSMITTERANDRECEXVERFORUSEINTHESTANDARDIZEDNUCLEARUNXTPOWERPLANTSYSTEM(SNUPPS)FORTRANSAh1ERICADELAVALCOWLESROADPLAINVILLE,CONNECTXCUT06062
jy"'.';:,qyy~rnI~'YLEJOBNO.CUSTOMERP.O.NO.4570014410I'iI='0!hocsssrEhruolvYNnrssov"fioslhtl7eS<RePCI.f45700-1REPORTNO.'PAGEiOFDATFDecember8,1982PAGEREPORTv'srJepfSPECIFICATION(S)inPaxagraph5.01.0CUSTOMERDDRESS2,0'ESTSPECIMENTransamericaDelavalCowlesRoad,Plainville,Connecticut06062One{1)LevelTransmitterandReceiverTransamericaDelavalGemsSensorsDiv.4.0SUMMARY4.1ResultsTheLiquidLevelTransmitterandReceiver,hereinafterreferredtoasthetestspecimen,weresubjectedtoaNuclearQualificationTestProgramtoqualifythemforuseintheStandardizedNuclearUnitPowerPlantSystem(SNUPPS).ThetestpxogramwasperformedasspecifiedinReference5.1andinaccordancewithReference5.2.TheresultsofeachtestarecontainedinPaxagraph3.0oftheappropriatesections.MichiganProfessionalEng.~Reg.No.23187STATEOFALABAMA.COUNTYOFMADISONrGregoryK.Henrybeingdulyswam,osandsays:TheInformationcontainodinthfsreportlsthoresultolcompleterofutty.crIadIfcIedtestsndlstothebestofhisno)tfedgotruoandcorrectinSUBSAIBEDandswornfdayof,1r~*PREPAREDBYRAPPROVEDBYWYLEQ.A.R.C.McC,r.nsonStinsonyysssshsahavenolstyirytertSsnscsscrsnytxxrtopersonortropsrry.trc46nttSPsoLSlorIhiSrcpcrthfotarybliclnandforfhoStatoofAtabaMyCommissionexpiresatlarge.~r/'S,19FvvVLKLABORATORIESSCIENTIFICSERVICES8(SYSTEMSGROUPHttNTSVtLLE.ALABAMA
PAGENO.vTESTREPORTNO.45700-10'.2SUMMARY(Continued)ConclusionsAlltestsweresuccessfullyperformedwiththeexceptionoftheLoss-of-CoolantAccident/MainSteamLineBreak(LOCA/MSLB)test.NOA'swereexaminedandwiththeexceptionofNOANo,.7,allwerefoundtohavenoeffectuponthequalificationstatusofthetestspecimen.NOANo.7referstoanout-of-specificationconditionwhichoccurredduringtheLOCAaccidentwhenthex'eceiveroutputandmetexreadingwereout-of-specificationlow.Inaddition,NOANo.7,RevisionA,referstoanout-of-specificationconditiononthefunctionaltestperformedaftertheLOCAandbeforethesubmergencetest.ThisfunctionaltestwasnotrequiredbyQualifi-cationPlan45102-1;however,itwasperformedtoverifyequipmentconditionpriortothesubmergencetestbecauseoftheout-of-specificationconditionsencounteredduringtheLOCAfunctionaltest.IOThespecimencannotbeconsideredqualifiedtotheLoss-of-Coc"antAccidentinthetestconfigurationofQualificationPlan45102-1,RevisionC.ThistestconfigurationincludedBechtel-(SNUPPS)suppliedinterconnectcableutilizedforequipmentinterface.SeeSection3.1.2.1ofReference5.2.InatestonanidenticalTrans-americaDelavaltxansmitterwithaHyleLaboratories-suppliedTefzel-insulatedcablewhichwasinstallednewandwasnotirradiatedoraged(seeQualificationPlan45102-2,RevisionA,andTestReport45700-2).ThespecimenfunctionedproperlythroughouttheLOCAandthesubsequentfunctionaltests.Althoughtheexactcauseoffailureisunknown,itisveryprobablethattheBechtel-suppliedinterconnectcableprecipitatedthefailureofthespecimenonwhichitwasinstalled.ThecablehadbeensuppliedtoHyleas"Pre-qualified"andnoaginganalysiswasperformedbeforethespecimen(andcable)wassubjectedtothermalagingandirradiationpriortothesubsequntLOCAtest.Thecablehadbecomecracked,discolored,andverybrittleduringthermalaging,asdocumentedinNOANo.6presentedinAppendixIofSectionV.Althoughtheanomaliesdiscussedaboveoccurred,theLevelTransmitterandReceivercanbeconsideredqualifiedtotherequixementsofHLQP45102-1,Rev.C,providedthataqualifiedinterconnectcableisusedforequipmentinterface.Thisisbaseduponthesuccessfulperformanceofanidentical(withtheexceptionofmountingbracket)transmittex'ithaHyle-suppliedinterconnectcableasdocumentedinHyleLaboratoriesQualificationReportNo.45700-2.WYLELABORATOAlESHuntsviltoFacility
PAGENO.TESTREPORTNO.II-145700-1SECTIONIIRADIATIONEXPOSURE1.0REQUIREMENTSTransmitterXH-54852ATheradiationrequirementfortheleveltransmittersisthenormaldoseof6x10radsplustheaccidentdoseofl.lxl08rads(a10%conservatismmarinwasadded)foratotaldoseo1.16xlOradstotalintegratedosThefirst1,000radsofexposureshallbeperformedwiththereceiverinthechamber.Theremainingexposureshallbeperformedwiththetransmitteronlyinthechamber,whilepoweredtothereceiver.Asaminimum,thereceivermoduleinputvoltageandoutputcurrent,aswellasthe"pointer"position,shallberecordedonceperdayafterthefirst1,000rads.1.2ReceiverRE-36562Theradiationrequirementforthereceivermoduleisthenormaldoseplustheaccidentdose(a10%conservatismmarginwasadded),foratotalofl.lx103radstotalintegrateddose.IThereceivershallbeconnectedtothetransmitterandbothunitsexposedtoaminimumtotalintegrateddoseoflxlOradsgamma,airequivalent,~usingaCobalt60source.Thefloatshallbeinthe"1/2"position;115VAC(+5%),60Hz,shallbeappliedtothereceiver.Theconverteroutputshallbeobservedduringtheradiationexposureandtheinputvoltageandoutputcurrent(approximately12mA)shallberecordedbefore,atleastonceduring,andafterirradiation.2.0PROCEDURESThespecimenwasshippedinaNylevehicletotheGeorgiaInstituteofTechnologyNeelyNuclearResearchCenterfortherequiredirradiation.ThespecimenwasassembledbyHylepersonnelintheconfigurationsrequiredbyParagraph1.0.TheirradiationwasconductedbyGeorgiaInstituteofTechnologypersonnelasdescribedintheLettersofCertificationpresentedinAppendixIIofthissection.Thespecimenwasmonitoredbefore,duringandaftertheirradiation,andthedataobtainedwasrecordedonDataSheetswhicharepresentedinAppendixIVofthissection.WYLELA80RATORIESHuntsviHoFacility PAGENO.II-2TESTREPORTNO.45700-13.0RESULTSThespecimenwasirradiatedasrequiredbyParagraph1.0,andtheirradiationwasperformedasspecifiedinParagraph2.0.ThespecimencompliedwiththerequirementsofParagraph1.4ofSectionI.DuringtheradiationexposureatGeorgiaInstituteofTechnology,theleveltransmitterwasbumpedduringmanipulationofthegammasource,causingthetransmittertofallfromitsverticalpositionandstrikeatable.Theonlyvisibledamagetothetransmitterwasadentintheflexibleconduit.ApproximatelyoneteaspoonofoilleakedfromtheJ-box.ReferenceNoticeofAnomalyNo.1presentedinAppendixXofthissection.PhotographXI-1showstheextentofdamageincurredduringthefall.ThisphotographispresentedinAppendixXXXoithissection.LettersofCertificationwhichdocumenttheirradiationperformancearepresentedinAppendixXXofthissection.DataSheetswhichcontaindataobtainedduringthedailymonitoringarepresentedinAppendixIVofthissection.TheequipmentusedtoobtaindataduringthedailymonitoringofthespecimenislistedonanInstrumentationEquipmentSheetpresentedinAppendixIXIofSectionXofthisreport.WYLELABORATOAIESHunlsvilloFacility PAGENO.III-1TESTREPORTNO.45700-1SECTIONIIXPOST-RADIATIONFUNCTIONALTEST1.0REQUIREYENTSFollowingtheirradiation,oneofthetwo5-feetsectionsofflexconduitshallberemoved.Asyst:emlevelfunctionaltestshallbeperformedtodeterminetheextentofanydamageincurredduringtheradiationexposure.ThespecimenshallcomplywiththeacceptancecriteriacontainedinParagraph1.4ofSectionIofthisreport.2.0PROCEDURES2.1FunctionalTestsfoxRE-36562andXM-54852AThesubject.equipmentwasevaluatedutilizingthefollowingsyst:emlevelfunctionaltestprocedure:1)Connectallelectricalplugsandcablesonthereceiverandtransmitter.2)Miththe"ON-OFF-FULLREF"toggleswitchinthe"OFF"position,zerothemeter,utilizingthepointersetscxewadjustment.Ifnotrequired,thisstepmaybeomitted.Documentifzeroingisorisnotperformed.3)Adjustthereceivervoltageinputto115VAC(+5%).4)Holdthe"ON-OFF-FULLREF"toggleswitchonthereceivermoduleto"FULLREF"whileperformingStep5.5)Adjustthe"Calibrate"potonthereceivermoduleuntilthemeterreadsfullscale.Xfnotrequix'ed,thisstepmaybeomitted.Documentifcalibrationisorisnotperformed.6)Positionthefloatontheleveltransmittertothe"empty"position.7)Recordthemeterreading.Recordthexeceivermoduleconverteroutput.Theoutputshallbe4to20milliamperesintoa100to800ohmload.l8)RepeatSteps4)and5)foxthe"1/4","1/2","3/4",and"full"positions,utilizingthespacerbarsmanufacturedforthebase-linefunctionalcalibration.WYLELABORATORIESHuntavlltoFacility PAGENO.TESTREPORTNO.XII-245700-12.1PROCEDURES(Continued)FunctionalTestsforRE-36562andXM-54852A(Continued)9)RepeatSteps3)through6)foreachvoltagevariationextreme.Thelowvoltagewillbe105.8VAC(-5+0).Thehighvoltagewillbe124.2VAC(-0,+6).3~0RESULTSThepost-radiationfunctionaltestrequiredbyParagraph1.0wasperformedasspecifiedinParagraph2.0.AnadditionalinsulationresistancetestwasperformedonthecabletodetermineifanydamagewassustainedinthefallatGeorgiaTech.Theinsulationresistancewasintherangeof100ohms,whichindicatedthatthecablesufferednodamageThespecimencompliedwiththerequirementsofParaqraph1.0withtheexceptionofthe"Full"and"3/4"positionsoftheleveltransmitter.ReferenceNoticeofAnomalyNo.10presentedinAppendixIofthissection.Thedataobtainedduringthepost-radiationfunctionaltestiscontainedonDataSheetspresentedinAppendixIIofthissection.TheequipmentusedtoobtainthedatainthistestislistedonanXnstrumentationEquipmentSheetpresentedinAppendixXXIofthissection.NVLF.LABOAATOAIESHuntsvllloFacility PAGENO.IV-1TESTREPORTNO45700-1SECTIONXVTHERMALAGINGANDOPERATIONALCYCLING1.0REQUIREMENTSTheleveltransmittershallbethermallyagedfor90days(2,161.3hours)at120Canduncontrolledrelativehumidity.Thereceivermoduleshallbethermallyagedfor59.15days(1,420hours)at100'Canduncontrolledrelativehumidity.Operationalcyclingwillbeperformedonthesystemlevel.Thelevelswitchandtheleveltransmitter/receivermodulewillbecycledfor220cycleseach,asspecifiedbyBechtelPowerCorporation(a10$conservatismmarginhasbeenadded).Acycleisdefinedasmanuallymovingthefloatfromthebottomstoptothetopstopandbacktothebottomstop.Thereceivermodule/leveltransmitterwillbeelectricallyconnectedandpoweredwith115(+5%)VAC,60Hz.Operationalcyclingshallbeperformedfollowingcompletionofthermalaging.2.0PROCEDURESThetransmitterandreceiverwereinstalledinseparatechambersandwerethermallyage'dbyexposuretothetimeattemperaturerequiredbyParagraph1.0.Thecycleagingwasaccomplishedbyattachingacordtothebottomofthefloatandmanuallyraisingittothetopofthetransmittershaft220times.Thereceiverwasconnectedandpoweredduringthiscyclingandthemeterwasobservedforfull-scaledeflection.3.0RESULTSTheagingprogramrequiredbyParagraph1.0wasperformedasspeci-fiedinParagraph2.0;IilDuringthecourseofthethermalagingprogram,thechamberwhichcontainedthetransmitterwasbelowthetemperaturerequirementfor95hoursand40minutesduetoheatingunitfailures.,Theheaterwasrepairedandthetransmitterwasexposedtothetotal(accumulated)timeattemperaturerequiredbyParagraph1.0.ReferenceNoticesofAnomalyNos.2,3,4and5presentedinAppendixIofthissection.Thereceiverwasexposedtotherequiredtimeattemperaturewithnointerruptions.WVCL=mBOamaniESHuntsvllloFacility PAGENO.TESTREPORTNO.45700-13.0RESULTS(Continued)Photographsofthetransmitterandreceiver,installedintheirrespectivethermalagingchambers,arepresentedinAppendixIIofthissection.EquipmentusedtorecordandcontrolthetemperatureduringthethermalagingprogramarelistedonanInstrumentationEquipmentSheetpresentedinAppendixIIIofthissection.INYLELABORATORIESHuntsvmoFsclllly PAGENO.TESTREPORTNO.45700-1'ECTIONVPOST-AGXNGFUNCTIONALl.0REQUIREMENTSThefunctionaltestformedtodeterminespecimenduringtheacceptancecriteriaofParagraph1.0ofSectionXXIshallbeper-chaextentofthedegradationincurredbytheagingprogram.ThespecimenshallmeettheofParagraph1.4ofSectionX.2.0PROCEDURESThefunctionaltestrequiredbyParagraph1.0wasperformedasspecifiedinParagraph2.0ofSectionXXX.3.0RESULTSThefunctionaltestwasperformedandtherece'iveroutputrecorded.Followingthethermalaging,theBechtel-suppliedcablewasdis-colored,cracked,andverybrittle.ReferenceNoticeofAnomalyNo.6presentedinAppendixXofthissection.AttheCustomer'sdirection,thecable.remainedattachedtothespecimenfortheremainderofthetestprogram.Duringthepost-agingfunctionaltest,allmeasureddatawaswithintheacceptablelimitsasestablishedinParagraphs'.4.1and1.4.2ofSectionI.ThisdataistabulatedonaDataSheetpresentedinAppen-dixIIXofthissection.PhotographswhichdepicttheconditionofthecableafterthermalagingarepresentedinAppendixIIofthissection.Equipmentusedtorecorddataduringthepost-agingfunctionaltestarelistedonanInstrumentationEquipmentSheetpresentedinAppendixIVofthissection.lMYLELABORATOA(ESHuntsvlttoFat:titty PAGENO.TESTREPORTNO.45700-1SECTIONXSEISMICSINJLATIONREQUIRFMNTSSecimenMountinThespecimensshallbemountedonWyle-fabricatedwallmounttestfixturesassnowninFigureX-1.Theleveltransmittershallbemountedtothetestfixtureusingfour(4)1/2"dia.-l3xl-l/2"longGrade5bolts,washersandlockwasherswhichshallbetorquedto250in.-lb>themodularreceivershallbemountedtothetestfixtureusingfour(4)5/16"dia.-l8x1"longstainlesssteelbolts,washers<lockwashersandnuts,whichshallbetorquedto150in.-lb.Thespecimen/fixtureconfigurationsshallthenbeplacedontheHyleMultiaxisSeismicSimulatorTablesuchthatthefront-to-backaxesofthespecimensshallbecolinearwiththehorizontalexcitationofthetesttable.Forthesecondorientation,thespecimen/fixtureconfigurationsshallberotated90degreesinthehorizontalplanetotheside-to-sideaxisandthespecifiedsequenceoftestsshallberepeated.Thetestfixturesshallbeweldedtothetableineachorientation.Themountingofthespecimensshallsimulatetheir.actualin-servicemountingconfigurationsascloselyaspractical.Toaccountfortheeffectsoftheuniformmassofwater(0.0443lb./in.)onasubmergedleveltransmitter,fourlengthsof1/4"dia.standardhoistwirerope(which,includingthetapeusedfortie-down,approxi-matelyconstitutetherequiredsimulatedweight)shallbetapedtothestemassemblyoftheleveltransmitterpriortoseismictesting.ResonanceSearchAlow-level(approximately0.2ghorizontallyandvertically)biaxialsinesweepfrom1to40Hzshallbeperformedineachtestorientationtoestablishmajorresonances.Thesweeprateshallbetwooctavesperminute.Transmissibilityplotsofthespecimenresponseaccelerometersfromtheresonancesearchtestineachorientationshallbeprovided.RandomMultifreuencTestsThespecimensshallbesubjectedto30-seconddurationbiaxialmulti-frequencyrandommotionwhichshallbeamplitude-controlledinone-thirdoctavebandwidthsspacedone-thirdoctaveapartoverthefrequencyrangeof1to40Hz.Twosimultaneous,butindependent,randomsignalsshallbeusedastheexcitationtoprovidephase-incoherenthorizontalandverticalmotions.Theamplitudeofeachone-thirdoctavebandwidthshallbeindependentlyadjustedineachaxisuntiltheTestResponseWYLELABORATORIESHuntovllloFacility C' PAGENO.TESTREPORTNO.X-245700-11.0REQUIREMENTS(Continued)1.3RandomMultifreuenTests(Continued)Spectra(TRS)enveloptheRequiredResponseSpectra(RRS).Theresultingtablemotionshallbeanalyzedbyaresponsespectrumanalyzeratfivepercent(5%)damping,andplottedatone-thirdoctaveintervalsoverthefrequencyrangeof1to200Hz.Five(5)OperatingBasisEarthquake(OBE)tests,followedbyone(1)SafeShutdownEarthquake(SSE)test,shallbepexformedinboththefront-to-back/vertical(FB/V)andtheside-to-side/vertical(SS/V)orientations.TheOBEandSSERRSareshowninFiguresX-2andX-3.TRSplotsofthecontrolaccelerometersfromarepresentativeOBEandtheSSEtestat.5Sdampingineachtestorientationshallbepxovided.1.4SecimenResonseSix(6)uniaxialpiezoelectricaccelerometersshallbemountedonthetestspecimenstomonitorresponsetotheseismicexcitation.Place-ment.oftheseaccelerometersshallbeasdirectedbytheWyleProjectEngineer.FMtapeandoscillographrecordersshallprovidearecordofeachaccelerometer'sresponse.TRSplotsfromtheSSEtests,analyzedat5%damping,shallbeincluded.1.5ElectricalPowerinElectricalpowerof115(+5%)VAC,60Hz,single-phase,shallbepro-videdforopexation'ofthetestspecimensduringtheSeismicTestProgram.1.6ElectricalMonitorinOne(1)channelofelectricalmonitoringshallberecordedonanoscillographrecordertomonitorthe4-20-milliampereoutputofthereceiver.2.0TESTPROCEDURESTheSeismicTestProgramconsistedofsubjectingthetestspecimenstoresonancesearchtestingandqualificationlevelbiaxialrandommultifrequencytestingineachoftwotestorientations,asspecifiedinParagraph1.0.Thespecimenswereinstrumentedwithaccelerometers,andelectricallypoweredduringthetestprogram.KYLELABORATOAIESHuntsvilleFaclllty PAGENO.TESTREPORTNO.45700-1TESTRESULTSThespecimensdemonstratedsufficientintegritytowithstand,with-outcompromiseofstructuresorfunctions,theprescribedsimulatedseismicenvironment.TheoscillographmonitoringtheReceiveroutputindicatednoanomalousoutput.TableX-I,AppendixIofthissection,containsdescriptionsofthetestruns.FigureX-l,AppendixIIofthissection,showsthemountingconceptofthespecimens.FiguresX-2andX-3,AppendixIIofthissection,showthehorizontalandverticalOBEandSSERRS,respectively.PhotographsX-1throughX-5,AppendixIIIofthissection,showthespecimenmountingdetails.PhotographsX-3throughX-6,AppendixIIIofthissection,showthespecimenresponseaccelerometerlocations.AppendixIVofthissectioncontainsTransmissibilityplotsfromtheresonanceseaxchtests.AppendixVofthissectioncontainstheTestResponseSpectrumplotsofthecontrolaccelerometersfromarepresentativeOBEtestandtheSSEtestineachtestorientation.Additionally,TRSplotsofthespecimenresponseaccelexometersfromtheSSEtestineachtestoxien-tationarealsoincluded.NOTE:TheTRSdidnotenveloptheRRSinthefrequencyrangefrom1Hzto12.5Hz.However,theobtainedTRSconstitutethemachinelimitsoftheHyleBiaxialSeismicSimulatorforthisparticulartestarrangement.AppendixVIcontainstheInstrumentationLogSheetsandtheInstrumen-tationEquipmentSheets.QlYLELABORATOA!ESHuntsvilioFacility BIWCABLESYSTEMS,tNC.65BAYSTREET'OSTON.MA02125'617)265.2102'ELEX94-0604February3,1982RochesterGas&ElectricCorporation89EastAvenueRochester,NY14649Attention:PurchasingDepartmentGentlemen:ROCHESTERGAS8(ELECTRICP.O.¹N-EG-21257BIHJOB¹1D269Enclosedisacertificateofcompliance,generaldatasheetandlaboratorytestreportcoveringBIWpartnumber13285-H-002,asrequiredbyyourabovementionedpurchaseorder.Ifyouhaveanyquestionsregardingthistestdata,pleasecontactus.Very-trulyyours,BIWCABLESYSTEMS,INC.FrancisJ.EllardChiefInspectorgualityControlEnclosure 44a>S4gOWJ~+y1-27-82Vi-EG-2157RochesterQasiE1ectric89EastAvenueRochester,VZ1.~6~9IMII<<~P\BI':JJob-P19259BlNPliV13285-R-3023-20011001'303'SPi16AgQBPST<<D7i<<~44v>>>>~4I~ovv~~~~oQCakja<<<<4>>v~A7<<trgt<<<<B~~a<<e<<4Maao>><<>>gI<<er<<3>>~04Q%J<<<<AfAorera>>va~%4J>>4>>0es>>ec>>0~<<tO+<<A+%%\<<rrllovvSiiRl'SGR BIWCABLESYSTEMS,INC.65BAYSTREETBOSTON.MA02126i617)266~2102'ELEX94.0604CERTIFICATEOFCOMPLIANCE~IvI~~V,BIWORDERNO.1D269CUSTOMER'SORDEP.NO.N-EG-21257IGinnaStationConstr.SHIPTO1503LakeRoadOntario,NY14519$QLDTQRochesterGas&Electric89EastAvenueRochester,NY14649I2/3/82DATEQUANTITYSHIPPEDBIWPARTNUMBERDESCRIPTION'300'13285-H-002BINcertifiesthisiternisincompliancewithIEEE-383-1974andtherequirementsofyourpurchaseorder,BINspecificationsand10CFRPart21Thi"istocertifythattheabovematerialfurnishedagainsttheabovenurchaseordernumberismadeinfullaccordancewiththereferencedspecification(s)andmeetsalloftherequrementsofthespecification(s)Electricaltestreportsareonfileandareavailableforexaminationuponrequest.CHIEFINSPEOR,EQUALITYCONTROL BIBCABLESYSTEMS,INC.BayStreet*Boston-Massachusetts02125LABORATORYTESTREPORTDATE:Fbrar31982LAB.TESTNO.:81I053CUSTOMERochesterGas&ElectricPURCHASEORDER~0.:N-EG-21257BIWP/N:13285-H-002f,ABLEiTYPE:TSP~16AWGCONTRACTNO.:10269ITEMNO.:SPECIFICATIONNO:OA-20,Rev.311-15-78BILLOFMATERIALNO.:TESTSPERFORMEDriinalTnsileStrenth&Elonaation(jacket8insulationAirOvenAinacket&insulationSet'acket0/'acket)OilImmersionAin(jacket)Thisistoc'erti+thatthefollowingcablefurnishedagainsttheaboveordernumberwastestedinfullaccordancewiththereferencedspecification(s)andmeetsalloftherequirementsof-thespecification(s).Electricaltestreportsareonfileandareavailableforexaminationuponrequest.APPROUEDBY"LABORAORYMANAGAUTHORZZED,'FORRELEASEBY:QUALITYGGNTROLCHIEFINSPECTOR BINCABLESYSTEt1S,INC.LABORATORYTESTREPORTCUSTOMER:CUSTOMERITEMNO.25LABTESTNOBlVPARTNUMBER12DATEFrvSPEC********4"****~%***4******~**4**~**INSULATIONTESTSCONDITIONINGSPECIFIEDVALUESMEASUREDVALUESOrig.TensileStr.Orig.ElongationAirOvenAgingTensileStrengthElongationNone7days9121'C700psi(min)250%75%OT(min)75%OE1657psi455%110%80%JACKETTESTSTESTOrig.TensileStr.Orig.ElongationAirOvenAgingTensileStrengthElongationCONDITIONINGNone7days9100'CSPECIFIEDVALUES1800psi{min)300%85%OT(min)65%OEMEASUREDVALUES2561psi340%108%78%CABLETESTS BINCABLESYSTEMS,It<C.LABORATOR'YTESTREPORTCUSTOMER:RochesterGas8Elec.LABTESTNO.81I053CUSTOMERP~0NON-EG-21257'.BIWJOBNO10269CUSTOMERITEMNO2BIWPARTKJMBZR13285-H-002Februar3.1982SPEC.OA-20.Rev.311-15-78DATE********4****>>>>******>>t;****4>>*****>>>>**INSULATIONTESTSCONDITIONINGJACKETTESTSSetStress9200%OilImmersionAgingTensileStrengthElongationCONDITIONINGHoneNone,18hrs.9121CinASTMg2OilSPECIFIEDVALUES30%(max)500psi(min)60%OT(min).,60%OEMEASUREDVALUES1317psi86%85%CABLETESTSTESTREQUIREMENTS
CABLESYSTEMS,INC.GENERALDATASHEETCUST.'sterGas&ElectricGUSTP08N-EG-2125TEM82BIW.8~2-2.3q.C.FORM017;4AT813285-H-002JOB819269*~2382PHYSICALDATAELECTRICADATALOTSIZENOINSPECTEDNOPASSEDREELNOLENGTHFTCONTINUITYSHORTS(110VACBTWNSHLDS)DIELVOLTAGEITHSTAND5HINI.R.HIND.C.RES.FAIIDESCRIPTIONPECIFIEDMEASURED2500VAC3240MEGn/M'.62n/H'KT.DIA.JKTTllKN.415HAX.405NOM.045NOM.036HIN.397NOM,001.040MIN.3300'kok161844.003-20011INSUL.THKN..023MINJKT.INSUL.THKN..014HIN.05MIN.HIN.CABLEDESCRIPTIONCONDUCTORPRINTSIIIELD2x816AWG,7/.0192"TCBIWCableSystems,Inc.2/CII16AWG600VoltsAlum-Mylartape,818AWG7/.0152"TCdrainwirePrintedCOLORCODEREMARKS:APPROVEDBY:Al(A'lT2PVPA1'Pl)AT1CAMh&f.I) ~pi~eBIWCABLESYSTEMS,INC.65BAYSTREETBOSTON,MA02125(617)265-2102TELEX94-0604BI%April1,1982RochesterGas&ElectricCorporation89EastAvenueRochester,NY14649Attention:PurchasingOepartmentGentlemen:ROCHESTERGAS&ELECTRICP.O.¹N-EG-21257BIWJOB¹10269Enclosedisacertificateofcompliance,generaldatasheetandlaboratorytestreportcoveringBIllpartnumber13244-'H-007,asrequiredbyyourabovementionedpurchaseorder.Ifyouhaveanyquestionsregardingthistestdata,pleasecontactus~Verytrulyyours,BIWCABLESYSTEMS,INC.FJE/mdChiefInspectorequalityControlEnclosure~~r,T~w1~.w)~)r<.s~g1g'c~(~~(yy,f ar1 E3IWDWHtEHV'&TEMP,INK.65BAYSTREETBOSTON.MA02:25(6'?)265-2102TELEX94-0604CERTIFICATEOFCOMPLIANCEBIWINV.NO.BIWORDERNO.10269CUSTOMER'SORDERNO.N-EG-21257IGinnaStationConstruction1503LakeRd.Ontario,NY14519+RochesterGas8Electric89EastAvenueRochester,NY146493/19/82DATEQUANTITY.SHIPPED1100'IWPARTNUMBER13244-H-007DESCRIPTIONBIWcertifiesthisitemisincompliancewithIEEE-383-1974andtherequirementsofyourpurchaseorder,BIlJspecificationsand10CFRPart21,."Iisistocertifythattheabovematerialfurnishedagainsttheabovepurchaseordernumberismadeinfullaccordancewiththereferencedspecification(s)andmeetsalloftherequirementsofthespecification(s)Electricaltestreportsareonfileandareavailableforexaminationuponrequest.CHIEFINSPEC,UALITYCONTROL BI'llCABLESYSTEMS,INC.BayStreet+Boston-'assachusetts02125LABORATORYTESTREPORTDATE:Arill.1982LAB.TESTNO.:82C051GUSTORochesterGas&ElectricPURCHASEORDER%0.:N-EG-21257BINP/N:13244-H-007CABLETYPE:ControlCONTRACTNO.:1D269ITEMNO.:SPECIFICATI0NNO.:gA-20,Rev.311-15-78BILLOFMATERIALNO.:5-03071TESTSPERFORMEDOriinalTensileStrenth&Elonation(jacket&insulationAirOvenAinacket&insulationThisistocertifythatthefollowingcablefurnishedagainsttheaboveordernumberwastestedinfullaccordancewiththereferencedspecification(s)andmeetsalloftherequirementsofthespecification(8).Electricaltestreportsareonfileandareavailableforexaminationuponrequest.APPROVEDBY:77/LABORATORYMANAGER~AUTHORIZEDFORRELEASEBYQUALITYCOROLCHIEFINSPECTOR J$ k~Y'p~BINCABLESYSTEMS,INC.LABCEQZCEYTESTREPORT0CUSTCEGZ:RochesterGas5ElectricLABTESTNO..82C051CUSTOMERP0NON-EG-21257'DJJOBNO1D269CUSTGHER,ZCEMNO1BINPARTKJMBER13244-H=007QhZEril1SPECRvOrig.TensileStr.Orig.Elongation.AirOvenAgingTensileStrengthElongationCONDITIONINGN'one7days9121'CSPECIFIEDVALEJES700psi(min).250%75%OT(min)75%OE2245ps'i630%80%79%'MKETWMTSCONDITIONINGOrig.TensileStr.Orig.ElongationAirOvenAgingTensileStrengthElongation.None7days9100'C"1800psi(min).300%85%OT(min)65%OE2400psi350%99%87% <CADIESYSTEMS,INC.GUST.ieGENERALDATASIIEETITEM81SPEC~-0CUST.P.O.4N-EG-2125gC.FORklOt<<1BIWPART413244-H-007WJOB41D269DATE8PIIYSICALDATAELECTRICALDATALOTSIZENOINSPECTEDCONTINUITY.DIEL81VOLTAGE,SHORTSWITHSTANI.R.D.C..RES.NOPASSEDDESCRIPTIONPEGIFIEDMEASUREDREELNOLENGTIIFTCHECK5MIN3500VACMIN2617MEGA/M'.72n/M'KT.DIA.JKT.TIIKN..730MAX.715NOM.060NOM.048MIN.730NOM.002.054MIN1100'kok159001:683-20184.030NOMIWSUL.TIIKN..027MINJKT..020NOMINSUL.THKN..016MIN.030MIN.018-'IN.PRINTCABLEDESCRIPTIONBIWCableSystems.Inc.(year)7/C-12AWGEPR/HYPInsul,HypJkt,600VCONnIICTOR7x812AWG,7/.0305"TCSIIIELDn/aCOLORCODEPrintedREMARKS:APPROVEDBY:P~I61'F1~VP11'l)A1'llhlIhP121)
OillGihI'kill<6DEPT.BXhCMLESYSTEMC5BMST.I'./PURCHASEORDERNO.~r.-Ji~WBOSTON,l&.02125I~i'OCHES1ERGASANOElECTRICCORPORAIION89EASTAVENUEROCHESTER,NEWYORK1J649ATTENTIOHiPURCHASIHGDEPT.DATE12-9-81(p,bg~8<+""-'I"'"Dl'-ROCHESTERGASANDELECTRICCORPORATIONA~~GHR,A.BAKER-ENR3262ooRmQXNNASTATXONCONSTRUCTIONl503LAKERD~DATEREOUIREDINOURPLANTONORBEFOREANYQUESTIONSSHOULD8EDIRECTEDTO:642J.JONESCALL21d~Oid2)00TEH,U~+~,,2324ATDHcE0DAYSBOSTONPNAITEM0UANTITYDESCRIPTION1F000FT.OF712AHGCONTROLCABLEASPERBIHQUOTATION54334-SPDATED10-26-813,000FT.OFSXNGLETWISTEDSHXELDEDPARR516AbGXNSTRUllENTATXONCABLEASPERBXHQUOTATXOf543@-SPDATED11>>16-81EJ3OVEITEMSTOBESUPPLIEDNXTHCERTXFXCATE0'OlGLXANCETOFULLXZFE383-1974FLM1EANDLOCTESTTHESUPPLXERSlfALLPROVXDETESTREPORTSFORALLPRODUCTIONTESTSEQUIPARANTTOBEFURNXSHEDSHALTBECONTROLLEDAQUALITYASSURANCEPROGRAM)llt1HETINGTHEREQUXREI&NTSOFATTACHEDPGGEQA20TUPV.3BINNO.LIST2413F0048m.00DISCOIJNTYiFT(SKIPPINGINFORMATION)TAXCODESTOREDEPTACCOUIIZCODEDIST.STA.CLMAJOR001324WORKORDERORCARCROUP0063-1JOSNO.6429ITEMOUANTITYN-60801EXTDESCRIPTIONATONCEBINNOLISTDISCOUNTDATED11-15-78CABLESHALLBZSHXPPEDINACCORDANCE3VITHAH&X45'.2LEVELC"THEPROVISIONSOFREGULATION10CFRPART21APPLIESTOTECXSPURCHASEORDER."TAXCODESTORENO.DEPTCODESTA.CLDISI'CCOUNTMIII.MAJORWORKORDERORCARCROUI'O(SHIPPINGINFORMATION)08.6429 }}